TW201700418A - Device for manufacturing glass article - Google Patents

Device for manufacturing glass article Download PDF

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Publication number
TW201700418A
TW201700418A TW105116801A TW105116801A TW201700418A TW 201700418 A TW201700418 A TW 201700418A TW 105116801 A TW105116801 A TW 105116801A TW 105116801 A TW105116801 A TW 105116801A TW 201700418 A TW201700418 A TW 201700418A
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roller
abnormality
glass ribbon
unit
driving
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TW105116801A
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Chinese (zh)
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TWI668191B (en
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中村隆英
寺岡忠典
佐佐木博
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日本電氣硝子股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/06Forming glass sheets
    • C03B17/064Forming glass sheets by the overflow downdraw fusion process; Isopipes therefor
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/06Forming glass sheets
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/06Forming glass sheets
    • C03B17/068Means for providing the drawing force, e.g. traction or draw rollers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

This glass ribbon manufacturing apparatus 11 includes: non-driven rollers 14a which rotate passively by coming into contact with a glass ribbon G that flows down from a molding portion 12; rotation detection units 21 which detect rotation of the non-driven rollers 14a; a control unit 20 which detects abnormal rotational speeds of the non-driven rollers 14a on the basis of rotation information of the non-driven rollers 14a detected by the rotation detection units 21; and a notification unit 22 which gives notification of the abnormal rotational speeds of the non-driven rollers 14a on the basis of detection of an abnormality by the control unit 20.

Description

玻璃物品之製造裝置Glass article manufacturing device

本發明關於玻璃物品之製造裝置,關於例如依照溢流下拉法(Overflow down-draw method)來製造玻璃帶的裝置。The present invention relates to a device for manufacturing a glass article, and relates to a device for manufacturing a glass ribbon, for example, in accordance with an overflow down-draw method.

以往,例如專利文獻1所示的玻璃帶製造裝置,其具備:成形部,用以將熔融玻璃成形成板狀;以及輥子,與從該成形部流下的玻璃帶接觸同時旋轉。該專利文獻1的玻璃帶製造裝置設有複數種輥子,設有:發揮牽引從成形部流下的玻璃帶的功用的輥子、抑制玻璃帶往寬度方向內側收縮的輥子等。Conventionally, for example, a glass ribbon manufacturing apparatus disclosed in Patent Document 1 includes a molding portion for forming a molten glass into a plate shape, and a roller that rotates in contact with the glass ribbon flowing down from the molding portion. The glass ribbon manufacturing apparatus of the patent document 1 is provided with a plurality of types of rollers, and is provided with a roller that functions to pull the glass ribbon flowing down from the molding portion, a roller that suppresses shrinkage of the glass ribbon in the width direction, and the like.

〈先前技術文獻〉<Previous Technical Literature>

〈專利文獻〉<Patent Literature>

〈專利文獻1〉日本專利第4753067號公報<Patent Document 1> Japanese Patent No. 4759067

於以往的玻璃帶製造裝置,作業者在所成形的玻璃帶的形狀等發現異常時,係把握成形部或輥子等的製造設備上產生何種異常,再對於該異常施行對策,但於先前技術中,從製造設備產生異常到由作業者實施對策為止的遲滯時間太長。In the conventional glass ribbon manufacturing apparatus, when an abnormality is found in the shape of the formed glass ribbon, etc., the operator grasps the abnormality in the manufacturing equipment such as a molding part or a roller, and measures the abnormality. However, the prior art In the middle, the lag time from the occurrence of an abnormality in the manufacturing equipment to the countermeasure by the operator is too long.

本發明,是為了解決上述問題而完成者,其目的在於,提供一種可對製造設備的異常施以迅速的對策的玻璃物品之製造裝置。The present invention has been made to solve the above problems, and an object of the invention is to provide a glass article manufacturing apparatus which can quickly respond to abnormalities in a manufacturing facility.

依照本發明的一側面的用於製造玻璃物品的裝置,其具備:成形部,其使玻璃帶流下成形;至少1個輥子,其接觸從前述成形部流下的前述玻璃帶同時旋轉;異常檢測部,其對前述至少1個輥子的狀態異常進行檢測;以及處置部,其根據前述異常檢測部所進行的異常檢測進行處置動作。An apparatus for manufacturing a glass article according to one aspect of the present invention, comprising: a molding portion for forming a glass ribbon to be flow molded; at least one roller that simultaneously rotates the glass ribbon flowing down from the molding portion; and an abnormality detecting portion And detecting the state abnormality of the at least one roller; and the treatment unit performing the treatment operation based on the abnormality detection performed by the abnormality detecting unit.

根據此構成,在至少1個輥子產生狀態異常時,該狀態異常會被異常檢測部所檢測,並根據該異常檢測進行處置部所做的處置動作,故可對於輥子或其他製造設備的異常採取迅速的對策。According to this configuration, when at least one of the rollers is in a state of abnormality, the abnormality of the state is detected by the abnormality detecting unit, and the treatment operation by the treatment unit is performed based on the abnormality detection, so that the abnormality of the roller or other manufacturing equipment can be taken. Rapid countermeasures.

於上述玻璃物品之製造裝置,較佳為,前述處置部包含報知部,該報知部根據前述異常檢測部所進行的異常檢測來報知前述至少1個輥子的狀態異常。In the apparatus for manufacturing a glass article, it is preferable that the treatment unit includes a notification unit that notifies that the state of the at least one roller is abnormal based on an abnormality detection by the abnormality detecting unit.

根據此構成,在至少1個輥子產生狀態異常時該異常由報知部進行報知,故作業者可迅速地把握於輥子或其他的製造設備上產生異常的情況。其結果,可迅速地執行包含成形部及輥子之製造設備中的異常處所的確認、以及對該異常的對應。According to this configuration, when the abnormality occurs in at least one of the rollers, the abnormality is notified by the notifying unit, so that the operator can quickly grasp that an abnormality has occurred in the roller or another manufacturing facility. As a result, the confirmation of the abnormality in the manufacturing apparatus including the forming portion and the roller, and the correspondence with the abnormality can be quickly performed.

於上述玻璃物品之製造裝置,較佳為,前述異常檢測部對前述至少1個輥子的旋轉速度的異常進行檢測。In the apparatus for manufacturing a glass article, it is preferable that the abnormality detecting unit detects an abnormality in a rotational speed of the at least one roller.

根據此構成,由於製造設備的各種異常及起因於該異常的玻璃帶的形狀異常容易反映在輥子的旋轉速度上,藉由以異常檢測部對輥子的旋轉速度的異常進行檢測,可對應各樣異常的多數。According to this configuration, various abnormalities in the manufacturing equipment and abnormal shape of the glass ribbon due to the abnormality are easily reflected in the rotational speed of the roller, and the abnormality detecting portion detects the abnormality of the rotational speed of the roller, and can respond to various samples. Anomalous majority.

於上述玻璃物品之製造裝置,較佳為,前述至少1個輥子包含非驅動輥子,該非驅動輥子追隨前述玻璃帶的流動被動地旋轉。In the above apparatus for manufacturing a glass article, preferably, the at least one roller includes a non-driven roller that passively rotates in accordance with a flow of the glass ribbon.

根據此構成,可藉由異常檢測部檢測非驅動輥子的異常。由於非驅動輥子是追隨玻璃帶的流動而被動地旋轉者,故起因於設備異常的玻璃帶的形狀異常容易反映在非驅動輥子的旋轉速度上。因此,作業者可更合適地把握玻璃帶的形狀異常;進而更合適地把握引起該玻璃帶的形狀異常的設備異常。According to this configuration, the abnormality detecting unit can detect the abnormality of the non-driven roller. Since the non-driven roller is passively rotated following the flow of the glass ribbon, the shape of the glass ribbon caused by the abnormality of the device is easily reflected in the rotational speed of the non-driven roller. Therefore, the operator can more appropriately grasp the abnormal shape of the glass ribbon; and more appropriately grasp the abnormality of the device that causes the shape of the glass ribbon to be abnormal.

於上述玻璃物品之製造裝置,較佳為,前述至少1個輥子係沿著前述玻璃帶的流下方向配置的複數個輥子,前述複數個輥子包含前述非驅動輥子、以及至少1個驅動輥子,該至少1個驅動輥子和驅動源連接並主動地旋轉,前述異常檢測部對前述非驅動輥子的旋轉速度的異常進行檢測。Preferably, in the apparatus for manufacturing a glass article, the at least one roller is a plurality of rollers arranged along a direction in which the glass ribbon flows downward, and the plurality of rollers includes the non-driven roller and at least one driving roller. At least one of the driving rollers is coupled to the driving source and actively rotated, and the abnormality detecting unit detects an abnormality in the rotational speed of the non-driven roller.

根據此構成,於沿著玻璃帶的流下方向設置有複數個輥子的玻璃物品之製造裝置中,作業者可更合適地把握玻璃帶的形狀異常;進而更合適地把握引起該玻璃帶的形狀異常的設備異常。According to this configuration, in the apparatus for manufacturing a glass article in which a plurality of rollers are provided along the downward direction of the glass ribbon, the operator can more appropriately grasp the abnormal shape of the glass ribbon, and more appropriately grasp the shape abnormality of the glass ribbon. The device is abnormal.

於上述玻璃物品之製造裝置,較佳為,前述處置部包含退避驅動部,該退避驅動部根據前述異常檢測部所進行的異常檢測使前述至少1個輥子從前述玻璃帶退避。In the apparatus for manufacturing a glass article, it is preferable that the treatment portion includes a retracting drive unit that retracts the at least one roller from the glass ribbon based on an abnormality detection by the abnormality detecting unit.

根據此構成,根據異常檢測部所進行的異常檢測而使退避驅動部驅動,藉此輥子從玻璃帶退避。藉此,可將產生有狀態異常的輥子帶給玻璃帶的影響抑制成較小。According to this configuration, the evacuation drive unit is driven by the abnormality detection by the abnormality detecting unit, whereby the roller is retracted from the glass ribbon. Thereby, the influence of the roller which produces a state abnormality on the glass ribbon can be suppressed to be small.

於上述玻璃物品之製造裝置,較佳為,前述異常檢測部根據前述至少1個輥子的位置變化對前述至少1個輥子的狀態異常進行檢測。In the above-described apparatus for manufacturing a glass article, it is preferable that the abnormality detecting unit detects a state abnormality of the at least one roller based on a position change of the at least one roller.

根據此構成,由於異常檢測部根據輥子的位置變化來檢測輥子的狀態異常,故產生於輥子的軸振等異常可藉由異常檢測部來進行檢測。According to this configuration, the abnormality detecting unit detects the abnormality of the state of the roller based on the change in the position of the roller. Therefore, the abnormality such as the shaft vibration of the roller can be detected by the abnormality detecting unit.

憑藉依照本發明的數個側面的玻璃物品之製造裝置,作業者可迅速地把握製造設備的異常。本發明的其他側面及優點,和表示本發明的技術思想的例子的圖式一起,藉著下述記載將更加明確。With the manufacturing apparatus of the glass article of several sides according to this invention, an operator can grasp the abnormality of a manufacturing apparatus promptly. Other aspects and advantages of the present invention will become more apparent from the following description, taken in conjunction with the accompanying drawings.

以下,針對製造作為玻璃物品的一例的玻璃帶(帶狀玻璃)的製造裝置的一實施方式參照圖式加以說明。此外,於圖式中,為了便於說明,有將構成的一部分予以誇張或簡略化表示的情況。此外,關於各部分的尺寸比例,有實際上不同的情況。Hereinafter, an embodiment of a manufacturing apparatus for manufacturing a glass ribbon (ribbon glass) as an example of a glass article will be described with reference to the drawings. In addition, in the drawings, for convenience of explanation, a part of the configuration may be exaggerated or simplified. In addition, there are actually different cases regarding the size ratio of each part.

如圖1(a)及圖1(b)所示,玻璃帶製造裝置11具備使用下拉法來使玻璃帶G成形的成形部12。本實施方式的玻璃帶製造裝置11,是使用下拉法的一種之溢流下拉法來製造玻璃帶G的裝置。尚且,作為玻璃帶G的用途,例如可列舉:平板顯示器的玻璃面板等的顯示器用途、觸摸面板用途、光電轉換面板用途、電子裝置用途、窗玻璃用途、建材用途、以及車輛用途。As shown in Fig. 1 (a) and Fig. 1 (b), the glass ribbon manufacturing apparatus 11 includes a molded portion 12 in which a glass ribbon G is formed by a down-draw method. The glass ribbon manufacturing apparatus 11 of the present embodiment is an apparatus for manufacturing a glass ribbon G by an overflow down-draw method using a down-draw method. In addition, examples of the use of the glass ribbon G include display applications such as glass panels for flat panel displays, touch panel applications, photoelectric conversion panel applications, electronic device applications, window glass applications, building materials applications, and vehicle applications.

如圖1(b)所示,玻璃帶製造裝置11的成形部12具有:溝12a,其用以使熔融玻璃MG溢流;以及第1導引面12b及第2導引面12c,其用以導引溢流的熔融玻璃MG流下。第2導引面12c位於第1導引面12b的相反側。熔融玻璃MG的一部分,係藉由沿著第1導引面12b流下的熔融玻璃MG的一部分和沿著第2導引面12c流下的熔融玻璃MG的另外一部分在成形部12的下端匯流或融合而成形玻璃帶G。As shown in Fig. 1(b), the molded portion 12 of the glass ribbon manufacturing apparatus 11 has a groove 12a for overflowing the molten glass MG, and a first guiding surface 12b and a second guiding surface 12c for use. The molten glass MG that guides the overflow flows down. The second guiding surface 12c is located on the opposite side of the first guiding surface 12b. A part of the molten glass MG is merged or fused at a lower end of the forming portion 12 by a part of the molten glass MG flowing down the first guiding surface 12b and another part of the molten glass MG flowing down the second guiding surface 12c. The shaped glass ribbon G is formed.

玻璃帶製造裝置11具備配置於成形部12下方的至少1個輥子。於圖1(a)及圖1(b)的例子,至少1個輥子例如可包含:從玻璃帶G的流下方向Z的上游依序配置的一個或複數個第1驅動輥子13;一個或複數個非驅動輥子14a;一個或複數個非驅動輥子14b及一個或複數個第2驅動輥子15。各輥子典型而言係圓筒輥子。流下方向Z典型而言係鉛直方向。The glass ribbon manufacturing apparatus 11 includes at least one roller disposed under the molding portion 12. In the example of FIGS. 1(a) and 1(b), at least one roller may include, for example, one or a plurality of first driving rollers 13 arranged in order from the upstream of the downstream direction Z of the glass ribbon G; one or plural One non-driven roller 14a; one or a plurality of non-driven rollers 14b and one or a plurality of second driving rollers 15. Each roller is typically a cylindrical roller. The downflow direction Z is typically in the vertical direction.

第1驅動輥子13可為以在厚度方向Y上夾持玻璃帶G的寬度方向X的兩端部的方式於寬度方向X分離配置的複數個第1驅動輥子子集,該複數個第1驅動輥子子集各者包含至少2個輥子。於圖1的例中,第1驅動輥子13包含以包夾玻璃帶G的寬度方向X的兩端部的方式配置的4個輥子。各第1驅動輥子13,係以馬達16驅動而旋轉。第1驅動輥子13係為了製造具有既定玻璃寬度的玻璃帶G,而構成為藉由與玻璃帶G的寬度方向X的兩端部接觸,來抑制玻璃帶G往寬度方向內側收縮。The first driving roller 13 may be a plurality of first driving roller subsets that are disposed apart from each other in the width direction X so as to sandwich both end portions in the width direction X of the glass ribbon G in the thickness direction Y, and the plurality of first driving rollers Each subset of rollers contains at least 2 rollers. In the example of FIG. 1 , the first driving roller 13 includes four rollers arranged to sandwich both end portions of the glass ribbon G in the width direction X. Each of the first driving rollers 13 is driven to rotate by the motor 16. The first driving roller 13 is configured to prevent the glass ribbon G from being contracted inward in the width direction by being brought into contact with both end portions in the width direction X of the glass ribbon G in order to manufacture the glass ribbon G having a predetermined glass width.

非驅動輥子14a可為以在厚度方向Y上夾持玻璃帶G的寬度方向X的兩端部的方式於寬度方向X分離配置的複數個非驅動輥子子集,該複數個非驅動輥子子集各者包含至少2個輥子。於圖1的例中,非驅動輥子14a包含以在不同於第1驅動輥子13的位置包夾玻璃帶G的寬度方向X的兩端部的方式配置的4個輥子。各非驅動輥子14a不同於第1驅動輥子13,係不從馬達等驅動源賦予旋轉驅動力的構成,且係追隨玻璃帶G的流動被動地旋轉的所謂獨立輥子。非驅動輥子14a係為了製造具有既定玻璃寬度的玻璃帶G,而構成為藉由與玻璃帶G的寬度方向X的兩端部接觸,來抑制玻璃帶G往寬度方向內側收縮。The non-driven roller 14a may be a plurality of non-driven roller subsets separated in the width direction X so as to sandwich both end portions of the glass ribbon G in the width direction X in the thickness direction Y, and the plurality of non-driven roller subsets Each contains at least 2 rollers. In the example of FIG. 1, the non-driving roller 14a includes four rollers arranged so as to sandwich both end portions in the width direction X of the glass ribbon G at a position different from the first driving roller 13. Each of the non-driving rollers 14a is different from the first driving roller 13, and is a so-called independent roller that does not impart a rotational driving force from a driving source such as a motor, and that follows the flow of the glass ribbon G passively. The non-driven roller 14a is configured to prevent the glass ribbon G from being contracted inward in the width direction by being brought into contact with both end portions of the glass ribbon G in the width direction X in order to manufacture the glass ribbon G having a predetermined glass width.

非驅動輥子14b亦同樣地,可以是以在厚度方向Y上夾持玻璃帶G的寬度方向X的兩端部的方式於寬度方向X分離配置的複數個非驅動輥子子集,該複數個非驅動輥子子集各者包含至少2個輥子。於圖1的例中,非驅動輥子14b包含以在不同於非驅動輥子14a的位置包夾玻璃帶G的寬度方向X的兩端部的方式配置的4個輥子。各非驅動輥子14b不同於第1驅動輥子13,係不從馬達等驅動源賦予旋轉驅動力之構成,且係追隨玻璃帶G的流動被動地旋轉的所謂獨立輥子。非驅動輥子14b係為了製造具有既定玻璃寬度的玻璃帶G,而構成為藉由與玻璃帶G的寬度方向X的兩端部接觸,來抑制玻璃帶G往寬度方向內側收縮。Similarly, the non-driven roller 14b may be a plurality of non-driven roller subsets that are disposed apart from each other in the width direction X so as to sandwich both end portions of the glass ribbon G in the width direction X in the thickness direction Y, and the plurality of non-driving rollers Each of the subset of drive rollers contains at least 2 rollers. In the example of FIG. 1, the non-driving roller 14b includes four rollers arranged so as to sandwich both end portions in the width direction X of the glass ribbon G at a position different from the non-driving roller 14a. Each of the non-driving rollers 14b is different from the first driving roller 13, and is a so-called independent roller that does not impart a rotational driving force from a driving source such as a motor, and that follows the flow of the glass ribbon G passively. The non-driven roller 14b is configured to prevent the glass ribbon G from being contracted inward in the width direction by being brought into contact with both end portions of the glass ribbon G in the width direction X in order to manufacture the glass ribbon G having a predetermined glass width.

尚且,欲使上述的第1驅動輥子13及非驅動輥子14a、14b持有將玻璃帶G的寬度方向端部冷卻的功用的時候,較佳為在輥子13、14a、14b的內部設置中空部,並在該中空部流通冷媒。並且,如上述般以藉由第1驅動輥子13及非驅動輥子14a、14b來冷卻玻璃帶G的寬度方向端部的方式構成之情況,可更合適地抑制玻璃帶G往寬度方向內側收縮。Further, when the first driving roller 13 and the non-driving rollers 14a and 14b are configured to cool the end portions in the width direction of the glass ribbon G, it is preferable to provide a hollow portion inside the rollers 13, 14a and 14b. And circulating a refrigerant in the hollow portion. In the case where the first drive roller 13 and the non-driving rollers 14a and 14b are configured to cool the end portions in the width direction of the glass ribbon G as described above, it is possible to more appropriately suppress the glass ribbon G from being contracted inward in the width direction.

第2驅動輥子15可為以在厚度方向Y上夾持玻璃帶G的寬度方向X的兩端部的方式於寬度方向X分離地配置的複數個第2驅動輥子子集,該複數個第2驅動輥子子集各者包含至少2個輥子。於圖1的例中,第2驅動輥子15包含以在不同於第1驅動輥子13的位置包夾玻璃帶G的寬度方向X的兩端部的方式配置的4個輥子。尚且,於本實施方式,第2驅動輥子15,外側的2個輥子及內側的2個輥子係以任一者皆對應的一支旋轉軸17連接成能夠一體旋轉。第2驅動輥子15經由旋轉軸17和馬達18連接,並藉由馬達18而旋轉。比起第1驅動輥子13及非驅動輥子14a、14b更配置於下游側的第2驅動輥子15,是在包夾玻璃帶G的寬度方向X的兩端部的狀態下旋轉,來將玻璃帶G牽引至流下方向Z。尚且,以第2驅動輥子15牽引後的玻璃帶G,被搬送至切斷製程等的後製程中。通常,係經過後製程而製造出最終的玻璃物品,但玻璃帶G本身為最終的玻璃物品亦可。The second driving roller 15 may be a plurality of second driving roller subsets that are disposed apart from each other in the width direction X so as to sandwich both end portions in the width direction X of the glass ribbon G in the thickness direction Y, and the plurality of second driving rollers Each of the subset of drive rollers contains at least 2 rollers. In the example of FIG. 1 , the second drive roller 15 includes four rollers that are disposed so as to sandwich both end portions in the width direction X of the glass ribbon G at a position different from the first drive roller 13 . Further, in the present embodiment, the second driving roller 15 has two outer rollers and two inner rollers that are connected to each other so as to be rotatable together. The second drive roller 15 is coupled to the motor 18 via the rotary shaft 17 and is rotated by the motor 18. The second driving roller 15 disposed on the downstream side of the first driving roller 13 and the non-driving rollers 14a and 14b is rotated in a state in which both end portions in the width direction X of the glass ribbon G are wrapped to bring the glass ribbon. G is drawn to the down direction Z. Further, the glass ribbon G pulled by the second driving roller 15 is transported to a post-processing such as a cutting process. Usually, the final glass article is produced through a post-process, but the glass ribbon G itself may be the final glass article.

玻璃帶製造裝置11具備:控制部20,其控制前述馬達16、18的驅動;旋轉檢出部21,其用以檢測各非驅動輥子14a的旋轉資訊;以及報知部22。The glass ribbon manufacturing apparatus 11 includes a control unit 20 that controls driving of the motors 16 and 18, a rotation detecting unit 21 that detects rotation information of each of the non-driven rollers 14a, and a notification unit 22.

旋轉檢出部21將因應於非驅動輥子14a的旋轉的輸出訊號輸出至控制部20。控制部20根據來自於旋轉檢出部21的輸出訊號算出例如非驅動輥子14a的旋轉速度(周速度)。並且,控制部20,在所算出的非驅動輥子14a的旋轉速度不是在予先設定的正常範圍內的時候,便判定非驅動輥子14a的旋轉產生異常,並對報知部22輸出異常檢出訊號。The rotation detecting portion 21 outputs an output signal in response to the rotation of the non-driving roller 14a to the control portion 20. The control unit 20 calculates, for example, the rotational speed (peripheral velocity) of the non-driven roller 14a based on the output signal from the rotation detecting unit 21. Further, when the calculated rotational speed of the non-driven roller 14a is not within the normal range set in advance, the control unit 20 determines that the rotation of the non-driven roller 14a is abnormal, and outputs an abnormality detection signal to the notifying unit 22. .

報知部22根據從控制部20所輸入的異常檢出訊號而報知非驅動輥子14a的旋轉產生異常的情況。於本實施方式,報知部22具備顯示器23和揚聲器24,並構成為根據異常檢出訊號從揚聲器24發出警報音,同時將非驅動輥子14a的旋轉產生異常為主旨的警告資訊顯示於顯示器23。控制部20,例如是透過有線或無線通訊鏈路28和旋轉檢出部21可通訊地連接。The notification unit 22 notifies that the rotation of the non-driven roller 14a is abnormal due to the abnormality detection signal input from the control unit 20. In the present embodiment, the notification unit 22 includes the display 23 and the speaker 24, and is configured to display an alarm sound from the speaker 24 based on the abnormality detection signal, and display warning information indicating that the rotation of the non-driven roller 14a is abnormal. The control unit 20 is communicably connected, for example, via a wired or wireless communication link 28 and a rotation detecting unit 21.

其次,針對本實施方式的作用進行說明。Next, the action of the present embodiment will be described.

從成形部12流下的玻璃帶G,一面具有以第1驅動輥子13及非驅動輥子14a、14b所確保的既定玻璃寬度,一面以第2驅動輥子15牽引至流下方向Z。此時,第1驅動輥子13及第2驅動輥子15分別藉由馬達16、18而旋轉;非驅動輥子14a、14b則追隨玻璃帶G的流動被動地旋轉。尚且,牽引玻璃帶G的第2驅動輥子15的旋轉速度(周速度),係設定成比第1驅動輥子13的旋轉速度(周速度)更快;且位於該等第1及第2驅動輥子13、15之間的非驅動輥子14a、14b,係以第1驅動輥子13的旋轉速度以上且第2驅動輥子15的旋轉速度以下的旋轉速度(周速度)旋轉較佳。尚且,如前所述,如第1驅動輥子13及非驅動輥子14a、14b係構成為將玻璃帶G的寬度方向端部冷卻的冷卻輥子的情況,相對於玻璃帶G的寬度方向中間部,端部的黏度會變高,可合適地抑制玻璃帶G往寬度方向內側收縮。The glass ribbon G flowing down from the molding portion 12 has a predetermined glass width secured by the first driving roller 13 and the non-driving rollers 14a and 14b, and is pulled by the second driving roller 15 to the downflow direction Z. At this time, the first drive roller 13 and the second drive roller 15 are rotated by the motors 16 and 18, respectively, and the non-driven rollers 14a and 14b are passively rotated following the flow of the glass ribbon G. Further, the rotational speed (circumferential speed) of the second driving roller 15 that pulls the glass ribbon G is set to be faster than the rotational speed (peripheral speed) of the first driving roller 13, and is located at the first and second driving rollers. The non-driven rollers 14a and 14b between 13 and 15 are preferably rotated at a rotational speed (peripheral speed) equal to or higher than the rotational speed of the first drive roller 13 and equal to or lower than the rotational speed of the second drive roller 15. In the case where the first driving roller 13 and the non-driving rollers 14a and 14b are configured as a cooling roller that cools the end portion in the width direction of the glass ribbon G, the intermediate portion in the width direction of the glass ribbon G is used. The viscosity of the end portion becomes high, and the glass ribbon G can be appropriately suppressed from contracting inward in the width direction.

於此,有時由於非驅動輥子14a或其以外的製造設備(包含成形部12及第1及第2驅動輥子13、15的設備)的異常,而使非驅動輥子14a的旋轉速度產生異常,造成非驅動輥子14a的旋轉速度比正常範圍更快或更慢。例如,因為成形部12或第1驅動輥子13等比起非驅動輥子14a更上段的製造設備的某些異常,造成到達非驅動輥子14a的玻璃帶G的形狀產生異常的時候,非驅動輥子14a的旋轉速度會產生異常。此外,例如,起因於將非驅動輥子14a樞軸支承的軸承的缺陷使非驅動輥子14a的順暢旋轉受到阻礙的情況;或非驅動輥子14a產生軸振(往軸正交方向的振動)的情況,非驅動輥子14a的旋轉速度會產生異常。In this case, the rotation speed of the non-driven roller 14a may be abnormal due to an abnormality of the non-driving roller 14a or other manufacturing equipment (the apparatus including the molding unit 12 and the first and second driving rollers 13 and 15). The rotation speed of the non-driven roller 14a is caused to be faster or slower than the normal range. For example, the non-driving roller 14a is caused when the shape of the glass ribbon G reaching the non-driving roller 14a is abnormal due to some abnormality of the manufacturing device of the upper portion of the non-driving roller 14a, such as the forming portion 12 or the first driving roller 13 or the like. The rotation speed will produce an abnormality. Further, for example, a case where the smooth rotation of the non-driving roller 14a is hindered by the defect of the bearing that pivotally supports the non-driving roller 14a; or the case where the non-driven roller 14a generates the shaft vibration (vibration in the direction orthogonal to the axis) The rotational speed of the non-driven roller 14a causes an abnormality.

非驅動輥子14a產生旋轉異常時,根據來自於旋轉檢出部21的輸出訊號由控制部20所算出的非驅動輥子14a的旋轉速度顯示異常値,並由控制部20輸出異常檢出訊號至報知部22。然後,根據該異常檢出訊號由報知部22的顯示器23及揚聲器24執行非驅動輥子14a旋轉異常的報知。亦即,成為藉由該報知,作業者可把握非驅動輥子14a或其他製造設備(成形部12及第1及第2驅動輥子13、15等)產生異常的情況。When the non-driving roller 14a generates a rotation abnormality, the abnormality 値 is displayed by the rotation speed of the non-driven roller 14a calculated by the control unit 20 based on the output signal from the rotation detecting unit 21, and the control unit 20 outputs the abnormality detection signal to the notification. Part 22. Then, based on the abnormality detection signal, the display 23 of the notification unit 22 and the speaker 24 perform notification of the abnormal rotation of the non-driven roller 14a. In other words, the operator can grasp that the abnormality has occurred in the non-driven roller 14a or other manufacturing equipment (the molding unit 12 and the first and second driving rollers 13, 15 and the like).

其次,記載本實施方式的功效特徵。Next, the efficacy characteristics of the present embodiment will be described.

(1)玻璃帶製造裝置11具備:旋轉檢出部21,其檢測出非驅動輥子14a的旋轉;控制部20,其根據以旋轉檢出部21所檢測出的非驅動輥子14a的旋轉資訊來檢測出該非驅動輥子14a的狀態異常;以及報知部22,其根據控制部20所進行的異常檢測將非驅動輥子14a的狀態異常進行報知。根據此構成,由於在非驅動輥子14a產生狀態異常時,報知部22作為處置動作將該狀態異常進行報知,作業者可迅速地把握非驅動輥子14a或其他製造設備產生異常的情形。其結果,能夠迅速地執行包含成形部12及各種輥子13、14a、14b、15的製造設備的異常處所的確認、以及對該異常的對應。(1) The glass ribbon manufacturing apparatus 11 includes a rotation detecting unit 21 that detects rotation of the non-driven roller 14a, and a control unit 20 that based on the rotation information of the non-driven roller 14a detected by the rotation detecting unit 21. The abnormal state of the non-driven roller 14a is detected, and the notifying unit 22 notifies the state of the non-driven roller 14a based on the abnormality detection by the control unit 20. According to this configuration, when the state of the non-driving roller 14a is abnormal, the notification unit 22 notifies the state of the abnormality as a treatment operation, and the operator can quickly grasp that the non-driven roller 14a or another manufacturing device is abnormal. As a result, it is possible to promptly perform the confirmation of the abnormality of the manufacturing equipment including the molding unit 12 and the various rollers 13, 14a, 14b, and 15 and the correspondence with the abnormality.

(2)藉由旋轉檢出部21及控制部20檢測非驅動輥子14a旋轉速度的異常,且該旋轉速度的異常由報知部22進行報知。根據此構成,由於製造設備的各種異常及起因於該異常的玻璃帶G的形狀異常容易反映在非驅動輥子14a的旋轉速度上,故藉著非驅動輥子14a的旋轉速度異常由報知部22進行報知,可對應各種異常的多數。(2) The rotation detecting unit 21 and the control unit 20 detect an abnormality in the rotational speed of the non-driven roller 14a, and the abnormality of the rotational speed is notified by the notifying unit 22. According to this configuration, the abnormality of the manufacturing equipment and the abnormal shape of the glass ribbon G due to the abnormality are easily reflected in the rotational speed of the non-driven roller 14a. Therefore, the abnormality of the rotational speed of the non-driven roller 14a is performed by the notifying unit 22. It is reported that it can correspond to a large number of abnormalities.

(3)將旋轉檢出部21及控制部20所進行的異常檢測的對象設為非驅動輥子14a。非驅動輥子14a,由於係追隨玻璃帶G的流動被動地旋轉者,故而起因於設備異常的玻璃帶G的形狀異常容易反映在非驅動輥子14a的旋轉速度上。因此,作業者可更合適地把握玻璃帶G的形狀異常;直至引起該異常的設備異常。(3) The object of abnormality detection by the rotation detecting unit 21 and the control unit 20 is referred to as a non-driving roller 14a. Since the non-driven roller 14a is passively rotated following the flow of the glass ribbon G, the shape of the glass ribbon G due to abnormality of the apparatus is easily reflected in the rotational speed of the non-driven roller 14a. Therefore, the operator can more appropriately grasp the abnormal shape of the glass ribbon G until the abnormality of the device causing the abnormality.

尚且,上述實施方式,如下述般進行變更亦可。Further, the above embodiment may be modified as described below.

・於上述實施方式,雖檢測出非驅動輥子14a、14b之中的非驅動輥子14a的旋轉速度,並根據該旋轉速度來檢測出異常,但檢測出非驅動輥子14b的旋轉速度、或非驅動輥子14a、14b兩者的旋轉速度,並根據該旋轉速度來檢測出異常亦可。In the above embodiment, the rotational speed of the non-driven roller 14a among the non-driven rollers 14a and 14b is detected, and an abnormality is detected based on the rotational speed. However, the rotational speed of the non-driven roller 14b or the non-driving is detected. The rotation speed of both of the rollers 14a and 14b may be detected based on the rotation speed.

・雖於上述實施方式未特別提及,但設置例如流體壓缸等的退避驅動部25(參照圖1)亦可,其根據從控制部20輸入的異常檢出訊號使非驅動輥子14a以從玻璃帶G往厚度方向Y或寬度方向X離開的方式退避。於此情況,控制部20在檢測出非驅動輥子14a的旋轉異常時,對報知部22及退避驅動部25輸出異常檢出訊號,以報知部22執行旋轉異常的報知,同時藉由退避驅動部25的驅動使非驅動輥子14a相對於玻璃帶G往厚度方向Y或寬度方向X退避。In addition, although the above-described embodiment is not particularly mentioned, a retracting drive unit 25 (see FIG. 1) such as a fluid pressure cylinder may be provided, and the non-driving roller 14a may be made based on the abnormality detection signal input from the control unit 20. The glass ribbon G is retracted in such a manner that it is separated from the thickness direction Y or the width direction X. In this case, when detecting the abnormality of the rotation of the non-driving roller 14a, the control unit 20 outputs an abnormality detection signal to the notifying unit 22 and the evacuation driving unit 25, and the notification unit 22 performs the notification of the rotation abnormality, and at the same time, the retracting driving unit The driving of 25 causes the non-driven roller 14a to retreat in the thickness direction Y or the width direction X with respect to the glass ribbon G.

如根據此構成,檢測出非驅動輥子14a的旋轉異常時,非驅動輥子14a藉由退避驅動部25的驅動從玻璃帶G離開,故可將產生旋轉異常的非驅動輥子14a對玻璃帶G帶來的影響抑制為較小。例如,因為軸承等的缺陷而導致非驅動輥子14a的旋轉極為遲鈍的情況下,有玻璃帶G因為與非驅動輥子14a接觸而飛散,該飛散的玻璃降落於後段的設備(第2驅動輥子15或其以後的設備)的虞慮。According to this configuration, when the rotation abnormality of the non-driving roller 14a is detected, the non-driving roller 14a is separated from the glass ribbon G by the driving of the retracting driving unit 25, so that the non-driving roller 14a that causes the rotation abnormality can be brought to the glass ribbon G. The effect of the suppression is small. For example, in the case where the rotation of the non-driving roller 14a is extremely slow due to a defect of a bearing or the like, the glass ribbon G is scattered due to contact with the non-driving roller 14a, and the scattered glass falls on the apparatus of the rear stage (the second driving roller 15) Or the equipment of the following).

針對該點,於此構成,由於檢測出旋轉異常時非驅動輥子14a藉由退避驅動部25的驅動從玻璃帶G退避,故而可避免因為產生旋轉異常的非驅動輥子14a使玻璃帶G飛散等事態,能夠將非驅動輥子14a產生旋轉異常所帶來的影響抑制為較小。並且,根據此構成,非驅動輥子14a依據異常檢出自動退避,可更迅速地使作為處置動作的非驅動輥子14a的退避執行。With this configuration, the non-driven roller 14a is retracted from the glass ribbon G by the drive of the retracting drive unit 25 when the rotation abnormality is detected. Therefore, it is possible to prevent the glass ribbon G from scattering due to the non-driven roller 14a that causes the rotation abnormality. In the event, the influence of the rotation abnormality of the non-driven roller 14a can be suppressed to be small. According to this configuration, the non-driven roller 14a automatically retracts according to the abnormality detection, and the retraction of the non-driven roller 14a as the treatment operation can be performed more quickly.

此外,於上述說明了作為根據來自於控制部20的異常檢出訊號進行處置動作的處置部具備報知部22和退避驅動部25兩者的構成,但設為不具備報知部22而僅具備退避驅動部25作為處置部的構成亦可。In addition, as described above, the treatment unit that performs the treatment operation based on the abnormality detection signal from the control unit 20 includes both the notification unit 22 and the evacuation drive unit 25. However, the notification unit 22 is not provided and only the evacuation is provided. The drive unit 25 may be configured as a treatment unit.

・於上述實施方式,控制部20係根據由旋轉檢出部21的輸出訊號算出的非驅動輥子14a的旋轉速度來檢測出非驅動輥子14a的旋轉異常,但此外例如,設為根據由旋轉檢出部21的輸出訊號算出的非驅動輥子14a的旋轉加速度來檢測出該非驅動輥子14a的旋轉異常亦可。此外,設為根據第1驅動輥子13和非驅動輥子14a的旋轉速度差(或速度比例)、或者第2驅動輥子15和非驅動輥子14a的旋轉速度差(或速度比例)來檢測出該非驅動輥子14a的旋轉異常亦可。尚且,在設有複數個驅動輥子的情況下,將與非驅動輥子14a之間的距離最近的驅動輥子的旋轉速度、和非驅動輥子14a的旋轉速度進行比較來檢測出旋轉異常較佳。輥子之間的距離愈近,正常時的旋轉速度愈接近,而易於更容易且正確地檢測出異常狀態。In the above-described embodiment, the control unit 20 detects the abnormality of the rotation of the non-driven roller 14a based on the rotational speed of the non-driven roller 14a calculated by the output signal of the rotation detecting unit 21, but it is also based on, for example, the rotation detection. The rotation acceleration of the non-driven roller 14a calculated by the output signal of the output unit 21 may detect that the rotation of the non-driven roller 14a is abnormal. Further, it is assumed that the non-driving is detected based on a difference in rotational speed (or a speed ratio) between the first driving roller 13 and the non-driving roller 14a, or a difference in rotational speed (or a speed ratio) between the second driving roller 15 and the non-driving roller 14a. The rotation of the roller 14a may be abnormal. Further, when a plurality of driving rollers are provided, it is preferable to detect the rotation abnormality by comparing the rotational speed of the driving roller closest to the distance between the non-driving rollers 14a and the rotational speed of the non-driven roller 14a. The closer the distance between the rollers is, the closer the rotation speed in normal is, and the easier and more accurate detection of the abnormal state is easier.

・此外,於上述實施方式,係以旋轉檢出部21及控制部20檢測出非驅動輥子14a的旋轉異常,並根據該旋轉異常的檢測,控制部20對報知部22輸出異常檢出訊號,但不特別限定於此。例如,設為檢測出非驅動輥子14a的變位異常,並根據該變位異常的檢測,控制部20對報知部22輸出異常檢出訊號亦可。Further, in the above-described embodiment, the rotation detecting unit 21 and the control unit 20 detect the abnormality of the rotation of the non-driven roller 14a, and based on the detection of the rotation abnormality, the control unit 20 outputs the abnormality detection signal to the notifying unit 22. However, it is not particularly limited to this. For example, it is assumed that the displacement abnormality of the non-driven roller 14a is detected, and based on the detection of the displacement abnormality, the control unit 20 may output the abnormality detection signal to the notification unit 22.

將此情況的一例表示於圖2。於圖2的例子中,作為檢測出非驅動輥子14a的變位異常用的手段,具備由照相機所構成的攝像部31,該照相機具有CCD或CMOS等攝像元件。攝像部31對非驅動輥子14a(以及旋轉軸)的一部分或全體進行攝像,並將該所攝像的影像資料輸出至控制部20。控制部20根據從攝像部31所得到的影像資料算出非驅動輥子14a的變位特性値(例如,非驅動輥子14a的位置資訊)。然後,控制部20根據所算出的非驅動輥子14a的變位特性値對非驅動輥子14a的變位(位置)異常與否進行判定,在判定為產生異常的情況下,對報知部22輸出異常檢出訊號。An example of this is shown in FIG. In the example of FIG. 2, as means for detecting the displacement abnormality of the non-driven roller 14a, an imaging unit 31 including a camera having an imaging element such as a CCD or a CMOS is provided. The imaging unit 31 images a part or all of the non-driven roller 14 a (and the rotating shaft), and outputs the captured image data to the control unit 20 . The control unit 20 calculates the displacement characteristic 非 of the non-driving roller 14a (for example, the position information of the non-driven roller 14a) based on the image data obtained from the imaging unit 31. Then, the control unit 20 determines whether or not the displacement (position) of the non-driven roller 14a is abnormal or not based on the calculated displacement characteristic 値 of the non-driven roller 14a, and determines that the notification unit 22 outputs an abnormality when it is determined that an abnormality has occurred. Check out the signal.

根據此構成,例如,在非驅動輥子14a產生軸振的時候等,以控制部20所算出的非驅動輥子14a的變位特性値顯示異常値,而從控制部20輸出異常檢出訊號至報知部22。然後,根據該異常檢出訊號,由報知部22的顯示器23及揚聲器24來執行非驅動輥子14a變位異常的報知。藉此,藉由報知部22所進行之報知,作業者可迅速地把握非驅動輥子14a產生軸振等變位異常而不會形成所望的玻璃帶G等狀況。According to this configuration, for example, when the non-driving roller 14a generates the shaft vibration, the abnormality 値 is displayed by the displacement characteristic 値 of the non-driven roller 14a calculated by the control unit 20, and the abnormality detection signal is output from the control unit 20 to the notification. Part 22. Then, based on the abnormality detection signal, the display 23 of the notification unit 22 and the speaker 24 perform notification of the abnormal displacement of the non-driven roller 14a. By the notification by the notification unit 22, the operator can quickly grasp that the non-driven roller 14a is deformed by a shaft vibration or the like without causing a desired glass ribbon G or the like.

尚且,圖2所示的例子中,雖作為檢測出非驅動輥子14a的變位異常用的手段具備有攝像部31,但不特別限定於此,例如,藉由接觸式變位感測器或光學式等的非接觸變位感測器來檢測出非驅動輥子14a(或旋轉軸)的變位異常亦可。In the example shown in FIG. 2, the imaging unit 31 is provided as means for detecting the displacement abnormality of the non-driving roller 14a. However, the imaging unit 31 is not particularly limited thereto, and for example, by a contact displacement sensor or A non-contact displacement sensor such as an optical type can detect an abnormality in the displacement of the non-driven roller 14a (or the rotating shaft).

此外,圖2所示的例子中,係以攝像部31來檢測出非驅動輥子14a、14b之中的非驅動輥子14a的變位異常,但設為檢測出非驅動輥子14b的變位異常、或非驅動輥子14a、14b兩者的變位異常之構成亦可。In the example shown in FIG. 2, the imaging unit 31 detects an abnormality in the displacement of the non-driven roller 14a among the non-driven rollers 14a and 14b, but detects that the displacement of the non-driven roller 14b is abnormal, The configuration of the displacement of both the non-driven rollers 14a and 14b may be abnormal.

此外,例如,如圖3所示,設為以內藏於非驅動輥子14a的溫度感測器32檢測出該非驅動輥子14a的溫度異常,並根據該溫度異常的檢測輸出異常檢出訊號至報知部22亦可。尚且,在非驅動輥子14a產生溫度異常的狀態下,會發生不會形成玻璃帶G的所望的形狀等狀況。此情況,在非驅動輥子14a係將玻璃帶G的寬度方向端部進行冷卻的冷卻輥子之情況下特別顯著。Further, for example, as shown in FIG. 3, the temperature sensor 32 built in the non-driving roller 14a detects that the temperature of the non-driven roller 14a is abnormal, and outputs an abnormality detection signal to the notification unit based on the detection of the temperature abnormality. 22 is also possible. Further, in a state where the temperature of the non-driving roller 14a is abnormal, a desired shape or the like in which the glass ribbon G is not formed may occur. In this case, the non-driving roller 14a is particularly remarkable in the case of a cooling roller that cools the end portion of the glass ribbon G in the width direction.

根據此構成,以溫度感測器32進行測定的非驅動輥子14a的溫度顯示異常値,從控制部20輸出異常檢出訊號至報知部22之後,根據該異常檢出訊號由報知部22的顯示器23及揚聲器24來執行非驅動輥子14a的溫度異常的報知。藉此,藉由報知部22所進行的報知,作業者可迅速地把握因為非驅動輥子14a的溫度異常而不會形成所望的玻璃帶G等狀況。According to this configuration, the temperature of the non-driven roller 14a measured by the temperature sensor 32 is abnormally displayed, and after the abnormality detection signal is output from the control unit 20 to the notification unit 22, the detection signal of the notification unit 22 is detected based on the abnormality detection signal. 23 and the speaker 24 perform notification of the temperature abnormality of the non-driven roller 14a. As a result, the operator can quickly grasp that the temperature of the non-driving roller 14a is abnormal and the desired glass ribbon G is not formed by the notification by the notification unit 22.

尚且,在非驅動輥子14a產生軸振或溫度異常的情況時,由於非驅動輥子14a的旋轉速度有變動的傾向,所以如上述實施方式般對旋轉速度的異常進行檢測的構成也可對應於非驅動輥子14a的軸振或溫度異常。When the non-driven roller 14a generates a shaft vibration or a temperature abnormality, the rotational speed of the non-driven roller 14a tends to fluctuate. Therefore, the configuration for detecting the abnormality of the rotational speed as in the above-described embodiment may correspond to the non- The shaft vibration or temperature of the driving roller 14a is abnormal.

此外,圖3所示的例子中,係以溫度感測器32檢測出非驅動輥子14a、14b之中的非驅動輥子14a的溫度異常,但設為檢測出非驅動輥子14b的溫度異常、或是非驅動輥子14a、14b兩者的溫度異常的構成亦可。Further, in the example shown in FIG. 3, the temperature sensor 32 detects the temperature abnormality of the non-driven roller 14a among the non-driven rollers 14a and 14b, but detects that the temperature of the non-driven roller 14b is abnormal, or The temperature of both of the non-driving rollers 14a and 14b may be abnormal.

・於上述實施方式,設為根據來自於控制部20的異常檢出訊號使揚聲器24發出警報音,同時使非驅動輥子14a的旋轉產生異常為主旨的警告資訊顯示於顯示器23,但報知部22所進行的報知態樣不限於此,例如,構成為藉由警告燈的點燈來報知亦可。In the above-described embodiment, the warning information for causing the speaker 24 to emit an alarm sound based on the abnormality detection signal from the control unit 20 and displaying the abnormality of the rotation of the non-driven roller 14a on the display 23 is displayed on the display 23, but the notification unit 22 The notification aspect to be performed is not limited to this, and for example, it may be configured to be notified by lighting of a warning light.

・於上述實施方式,係構成為非驅動輥子14a的狀態異常(於上述實施方式係旋轉異常)能夠以報知部22進行報知,但此外例如,構成為第1及第2驅動輥子13、15中至少其中一者的狀態異常(例如旋轉異常)能夠以報知部22報知亦可。此外,構成為非驅動輥子14a及第1及第2驅動輥子13、15全部的狀態異常能夠以報知部22進行報知亦可。In the above-described embodiment, the state in which the non-driving roller 14a is abnormal (the rotation abnormality in the above-described embodiment) can be reported by the notifying unit 22, but the first and second driving rollers 13 and 15 are configured, for example. At least one of the state abnormalities (for example, a rotation abnormality) can be notified by the notifying unit 22. In addition, the state of the non-driving roller 14a and the first and second driving rollers 13 and 15 may be notified by the notifying unit 22.

・於上述實施方式,設成在成形部12的下方從上游側依序配置有第1驅動輥子13、非驅動輥子14a、非驅動輥子14b及第2驅動輥子15的輥子構成,但在成形部12下方的輥子構成不限於上述實施方式,因應構成加以適當變更亦可。此外,於上述實施方式表示了各第2驅動輥子15在玻璃帶G的表面側及背面側分別藉由一支旋轉軸17一體旋轉的例子,但除此以外例如使各第2驅動輥子15藉由個別的旋轉軸在所謂單邊支撐的狀態下旋轉亦可。In the above-described embodiment, the first driving roller 13, the non-driving roller 14a, the non-driving roller 14b, and the second driving roller 15 are arranged in the lower portion of the molding portion 12 from the upstream side, but in the forming portion. The configuration of the roller below the 12 is not limited to the above embodiment, and may be appropriately changed depending on the configuration. In addition, in the above-described embodiment, each of the second driving rollers 15 is integrally rotated by one rotation shaft 17 on the front side and the back side of the glass ribbon G. However, for example, each of the second driving rollers 15 is borrowed. It is also possible to rotate the individual rotating shafts in a state of so-called one-sided support.

・於上述實施方式,玻璃物品之製造裝置11具備使用下拉法來使玻璃帶G成形的成形部12,但不限於下拉法,亦可變更為使玻璃流下成形的成形部。In the above-described embodiment, the glass article manufacturing apparatus 11 includes the molded portion 12 in which the glass ribbon G is formed by the down-draw method. However, the molded article 12 may be changed to a molded portion in which the glass is formed by flow-down without being limited to the down-draw method.

・熔融玻璃MG,有時稱為液狀玻璃或流動性玻璃。成形部12有時稱為懸吊成形塊,該懸吊成形塊構成為由熔融玻璃MG形成流動性玻璃膜。輥子13、14a、14b、15,係為了製造具有既定的玻璃寬度的玻璃帶G,而構成為對流動性玻璃膜的玻璃寬度進行調整的至少1個輥子的例子。・Molten glass MG is sometimes called liquid glass or fluid glass. The molding portion 12 is sometimes referred to as a suspension molding block, and the suspension molding block is configured to form a fluid glass film from the molten glass MG. The rollers 13, 14a, 14b, and 15 are exemplified as at least one roller that adjusts the glass width of the fluid glass film in order to produce the glass ribbon G having a predetermined glass width.

・控制部20可包含:收訊器,其用以將從控制部20的外部以有線或無線的方式所供給的訊號進行收訊;以及送訊器,其用以將訊號以有線或無線的方式送訊至控制部20的外部。The control unit 20 may include: a receiver for receiving signals transmitted from the outside of the control unit 20 in a wired or wireless manner; and a transmitter for using the signal to be wired or wireless. The mode is sent to the outside of the control unit 20.

・如圖1(a)所示,控制部20可包含:至少1個記憶體20a;以及一個或複數個處理器20b,其可與該記憶體20a連接。該至少1個記憶體20a,可包含電腦可執行的指令或軟體程式,該電腦可執行的指令或軟體程式構成為以一個或複數個處理器20b加以執行時,可實現前述實施方式中所說明的功能、方法、或構成。例如,電腦可執行的指令或軟體程式可包含:構成為處理器20b可將來自於旋轉檢出部21、攝像部31及溫度感測器32等的至少1個輥子感測器的感測器訊號進行收訊的指令;以及構成為處理器20b可依照該感測器訊號,判斷是否發生了可能是至少1個輥子的旋轉異常事件的異常事件的指令。該電腦可讀取的指令或軟體程式,可進一步包含:構成為回應前述異常事件的發生,處理器20b產生異常檢出訊號的指令。As shown in FIG. 1(a), the control unit 20 may include at least one memory 20a and one or a plurality of processors 20b connectable to the memory 20a. The at least one memory 20a may include a computer executable instruction or a software program. When the computer executable instruction or the software program is configured to be executed by one or more processors 20b, the foregoing embodiment may be implemented. The function, method, or composition. For example, the computer-executable command or software program may include: a sensor configured to receive at least one roller sensor from the rotation detecting portion 21, the imaging portion 31, the temperature sensor 32, and the like by the processor 20b. The signal is commanded to receive the message; and the processor 20b is configured to determine, according to the sensor signal, whether an abnormal event that may be a rotation abnormal event of at least one roller has occurred. The computer readable command or software program may further include: an instruction configured to respond to the occurrence of the abnormal event, and the processor 20b generates an abnormality detection signal.

・控制部20,係由各自包含記憶體20a和處理器20b的複數個個別電腦來加以實現亦可;由單一的電腦實現亦可。因此,本發明包含電腦可讀取的記錄媒體(亦稱為非暫時性的媒體),該電腦可讀取的記錄媒體容納有電腦可執行的指令,該電腦可執行的指令構成為可實現前述實施方式中所說明的功能、方法、或構成。該電腦可讀媒體,可以是一個或複數個電腦處理器能夠連接的任意媒體,可包含例如:RAM;ROM;EEPROM;CD-ROM或其他光碟儲存裝置;磁碟儲存裝置或其他磁記憶裝置;以及該等的任意組合。The control unit 20 may be implemented by a plurality of individual computers each including the memory 20a and the processor 20b; it may be implemented by a single computer. Accordingly, the present invention comprises a computer readable recording medium (also referred to as non-transitory medium) accommodating a computer executable instruction, the computer executable instructions being configured to achieve the foregoing The function, method, or configuration described in the embodiments. The computer readable medium can be any medium that can be connected by one or more computer processors, and can include, for example, RAM; ROM; EEPROM; CD-ROM or other optical disk storage device; disk storage device or other magnetic memory device; And any combination of these.

・上述的實施方式及變形例亦可加以適當組合。・The above embodiments and modifications may be combined as appropriate.

本揭示包含下述技術思想。尚且,為了易於理解而並非為了加以限定,有附有元件編號的情形。The present disclosure encompasses the following technical ideas. Further, for the sake of easy understanding, it is not intended to be limited, and there is a case where the component number is attached.

(a)如請求項1~4中任1項所記載的玻璃物品之製造裝置,其中,前述異常檢測部,係對前述輥子的變位異常進行檢測。(a) The apparatus for manufacturing a glass article according to any one of claims 1 to 4, wherein the abnormality detecting unit detects an abnormality of displacement of the roller.

根據此構成,由於在輥子產生變位異常時該變位異常由報知部進行報知,作業者可迅速地把握輥子產生軸振等變位異常的情形。According to this configuration, when the displacement abnormality occurs in the roller, the notification is notified by the notification unit, and the operator can quickly grasp that the roller generates a shaft vibration or the like.

(b)如請求項1~4及上述附記(a)中任1項所記載的玻璃物品之製造裝置,其中,前述異常檢測部,係對前述輥子的溫度異常進行檢測。(b) The apparatus for manufacturing a glass article according to any one of the preceding claims, wherein the abnormality detecting unit detects a temperature abnormality of the roller.

根據此構成,由於在輥子產生溫度異常時該溫度異常由報知部進行報知,作業者可迅速地把握輥子產生溫度異常的情形。According to this configuration, when the temperature abnormality occurs in the roller, the notification of the temperature is notified by the notifying unit, and the operator can quickly grasp the abnormal temperature of the roller.

(c)於數個實裝例,依照下拉法製造玻璃帶的裝置(11)可具備:粗成形塊(12),其包含最下端緣;至少1個輥子(14a),其以和從前述粗成形塊(12)的前述最下端緣流下至下方的流動性玻璃膜接觸的方式,配置於前述粗成形塊的前述最下端緣的下方;以及至少1個控制部(20),其構成為監視前述至少1個輥子(14a),並判斷前述至少1個輥子是否發生異常事件,且回應異常事件的發生而生成異常檢出訊號。(c) In several embodiments, the device (11) for manufacturing a glass ribbon according to the down-draw method may comprise: a coarse shaped block (12) comprising a lowermost edge; at least one roller (14a), and The lowermost edge of the rough forming block (12) is placed in contact with the lower flowing glass film, and is disposed below the lowermost edge of the rough forming block; and at least one control unit (20) is configured as The at least one roller (14a) is monitored, and it is determined whether or not an abnormal event has occurred in the at least one roller, and an abnormality detection signal is generated in response to the occurrence of the abnormal event.

(d)於數個實裝例,前述裝置(11)可進一步具備輥子感測器(21、31、32),用以監視前述至少1個輥子(14a)的狀態。前述至少1個控制部(20),構成為透過有線或無線通訊鏈路(28)直接或間接地和前述輥子感測器連接,並依照來自於前述輥子感測器的感測器訊號來判斷前述至少1個輥子是否發生異常事件。(d) In a plurality of mounting examples, the device (11) may further include a roller sensor (21, 31, 32) for monitoring the state of the at least one roller (14a). The at least one control unit (20) is configured to be directly or indirectly connected to the roller sensor via a wired or wireless communication link (28), and is determined according to a sensor signal from the roller sensor. Whether or not an abnormal event has occurred in at least one of the aforementioned rollers.

(e)於數個實裝例,前述裝置(11)可進一步具備視覺性及/或音響性輸出裝置(23、24),其根據由前述至少1個控制部(20)所供給的前述異常檢出訊號輸出視覺性及/或音響性警示。(e) In a plurality of mounting examples, the device (11) may further include visual and/or acoustic output devices (23, 24) that are based on the abnormality supplied by the at least one control unit (20) The detection signal outputs visual and/or acoustic warnings.

(f)前述至少1個控制部(20)可包含:至少1個處理器(20b);以及至少1個記憶體(20a),其容納有由該至少1個處理器(20b)所執行的電腦可讀取的指令或軟體程式。該電腦可讀取的指令或軟體程式可包含:構成為至少1個處理器將來自於輥子感測器的感測器訊號進行收訊的指令;構成為該至少1個處理器依照該感測器訊號判斷至少1個輥子的旋轉異常事件是否發生的指令;以及構成為回應旋轉異常事件的發生,前述至少1個處理器生成異常檢出訊號的指令。該電腦可讀取的指令或軟體程式可進一步包含:構成為前述至少1個處理器將該異常檢出訊號供給至視覺性及/或音響性輸出裝置(23、24)並使其輸出視覺性及/或音響性警示的指令。(f) The at least one control unit (20) may include: at least one processor (20b); and at least one memory (20a) accommodating the execution by the at least one processor (20b) Computer readable instructions or software programs. The computer readable command or software program may include: an instruction configured to receive at least one processor to receive a sensor signal from the roller sensor; and configured to configure the at least one processor according to the sensing And an instruction to determine whether a rotation abnormality event of at least one of the rollers occurs; and an instruction to generate an abnormality detection signal by the at least one processor in response to occurrence of the rotation abnormality event. The computer readable command or software program may further include: configured to supply the abnormality detection signal to the visual and/or acoustic output device (23, 24) by the at least one processor and output the visual And/or instructions for acoustic warnings.

本發明不限於所例示的內容。舉例來說,所例示的特徵不應解釋成對於本發明為必須者,詳細而言,本發明的標的有時存在於比所揭示的特定實施方式的全部特徵更少的特徵之中。本發明,是以申請專利範圍來表示,意指包含和申請專利範圍均等的範圍內的全部變更。The invention is not limited to the illustrated examples. For example, the illustrated features are not to be construed as essential to the invention, and in particular, the subject matter of the present invention may be present in less than all features of the particular embodiments disclosed. The invention is expressed by the scope of the claims, and is intended to cover all modifications within the scope of the invention.

11‧‧‧玻璃帶製造裝置(玻璃物品之製造裝置)
12‧‧‧成形部
13‧‧‧第1驅動輥子
14a、14b‧‧‧非驅動輥子
15‧‧‧第2驅動輥子
16、18‧‧‧馬達(驅動源)
20‧‧‧控制部(異常檢測部)
21‧‧‧旋轉檢出部(異常檢測部)
22‧‧‧報知部(處置部)
25‧‧‧退避驅動部(處置部)
31‧‧‧攝像部(異常檢測部)
32‧‧‧溫度感測器(異常檢測部)
G‧‧‧玻璃帶。
11‧‧‧Glass belt manufacturing equipment (manufacturing equipment for glass articles)
12‧‧‧Forming Department
13‧‧‧1st drive roller
14a, 14b‧‧‧ non-driven rollers
15‧‧‧2nd drive roller
16, 18‧‧‧ Motor (driver source)
20‧‧‧Control Department (Abnormality Detection Department)
21‧‧‧Rotation detection unit (abnormality detection unit)
22‧‧‧Notification Department (Disposal Department)
25‧‧‧Retraction drive unit (disposal department)
31‧‧‧Photography department (abnormality detection unit)
32‧‧‧Temperature Sensor (Anomaly Detection Department)
G‧‧ ‧ glass ribbon.

圖1(a)是表示實施方式的玻璃帶製造裝置的概略構成圖;圖1(b)是圖1(a)的玻璃帶製造裝置的模式剖面圖。 圖2是表示另一例的玻璃帶製造裝置的概略構成圖。 圖3是表示另一例的玻璃帶製造裝置的概略構成圖。Fig. 1(a) is a schematic configuration view showing a glass ribbon manufacturing apparatus according to an embodiment; and Fig. 1(b) is a schematic cross-sectional view showing the glass ribbon manufacturing apparatus of Fig. 1(a). Fig. 2 is a schematic block diagram showing a glass ribbon manufacturing apparatus of another example. 3 is a schematic configuration diagram showing a glass ribbon manufacturing apparatus of another example.

11‧‧‧玻璃帶製造裝置(玻璃物品之製造裝置) 11‧‧‧Glass belt manufacturing equipment (manufacturing equipment for glass articles)

12‧‧‧成形部 12‧‧‧Forming Department

12a‧‧‧溝 12a‧‧‧ditch

12b‧‧‧第1導引面 12b‧‧‧1st guiding surface

12c‧‧‧第2導引面 12c‧‧‧2nd guiding surface

13‧‧‧第1驅動輥子 13‧‧‧1st drive roller

14a、14b‧‧‧非驅動輥子 14a, 14b‧‧‧ non-driven rollers

15‧‧‧第2驅動輥子 15‧‧‧2nd drive roller

16、18‧‧‧馬達(驅動源) 16, 18‧‧‧ Motor (driver source)

17‧‧‧旋轉軸 17‧‧‧Rotary axis

20‧‧‧控制部(異常檢測部) 20‧‧‧Control Department (Abnormality Detection Department)

20a‧‧‧記憶體 20a‧‧‧ memory

20b‧‧‧處理器 20b‧‧‧ processor

21‧‧‧旋轉檢出部(異常檢測部) 21‧‧‧Rotation detection unit (abnormality detection unit)

22‧‧‧報知部(處置部) 22‧‧‧Notification Department (Disposal Department)

23‧‧‧顯示器 23‧‧‧ Display

24‧‧‧揚聲器 24‧‧‧Speakers

25‧‧‧退避驅動部(處置部) 25‧‧‧Retraction drive unit (disposal department)

28‧‧‧有線或無線通訊鏈路 28‧‧‧Wired or wireless communication link

G‧‧‧玻璃帶 G‧‧‧glass ribbon

MG‧‧‧熔融玻璃 MG‧‧‧ molten glass

X‧‧‧寬度方向 X‧‧‧Width direction

Y‧‧‧厚度方向 Y‧‧‧ thickness direction

Z‧‧‧流下方向 Z‧‧‧ sheds the direction

Claims (7)

一種裝置,係用於製造玻璃物品的裝置,其特徵為,具備:   成形部,其使玻璃帶流下成形;   至少1個輥子,其接觸從前述成形部流下的前述玻璃帶同時旋轉;   異常檢測部,其對前述至少1個輥子的狀態異常進行檢測;以及   處置部,其根據前述異常檢測部所進行的異常檢測進行處置動作。An apparatus for manufacturing a glass article, comprising: a forming portion that causes a glass ribbon to flow down; at least one roller that simultaneously rotates the glass ribbon flowing down from the forming portion; an abnormality detecting portion And detecting the state abnormality of the at least one roller; and the treatment unit performing the treatment operation based on the abnormality detection performed by the abnormality detecting unit. 如請求項1所記載的裝置,其中, 前述處置部包含報知部,該報知部根據前述異常檢測部所進行的異常檢測來報知前述至少1個輥子的狀態異常。The apparatus according to claim 1, wherein the processing unit includes a notification unit that notifies that the state of the at least one roller is abnormal based on an abnormality detection by the abnormality detecting unit. 如請求項1所記載的裝置,其中, 前述異常檢測部對前述至少1個輥子的旋轉速度的異常進行檢測。The apparatus according to claim 1, wherein the abnormality detecting unit detects an abnormality in a rotational speed of the at least one roller. 如請求項1~3中任一項所記載的裝置,其中, 前述至少1個輥子包含非驅動輥子,該非驅動輥子追隨前述玻璃帶的流動被動地旋轉。The apparatus according to any one of claims 1 to 3, wherein the at least one roller includes a non-driven roller that passively rotates following the flow of the glass ribbon. 如請求項4所記載的裝置,其中, 前述至少1個輥子係沿著前述玻璃帶的流下方向配置的複數個輥子,   前述複數個輥子包含前述非驅動輥子、以及至少1個驅動輥子,該至少1個驅動輥子和驅動源連接並主動地旋轉,   前述異常檢測部對前述非驅動輥子的旋轉速度的異常進行檢測。The apparatus according to claim 4, wherein the at least one roller is a plurality of rollers arranged along a direction in which the glass ribbon flows downward, and the plurality of rollers includes the non-driven roller and at least one driving roller, the at least one roller One of the driving rollers is coupled to the driving source and actively rotates, and the abnormality detecting unit detects an abnormality in the rotational speed of the non-driven roller. 如請求項1~3中任一項所記載的裝置,其中, 前述處置部包含退避驅動部,該退避驅動部根據前述異常檢測部所進行的異常檢測使前述至少1個輥子從前述玻璃帶退避。The apparatus according to any one of claims 1 to 3, wherein the treatment unit includes a retraction drive unit that retracts the at least one roller from the glass ribbon based on an abnormality detection by the abnormality detection unit . 如請求項1~3中任一項所記載的裝置,其中, 前述異常檢測部根據前述至少1個輥子的位置變化對前述至少1個輥子的狀態異常進行檢測。The apparatus according to any one of claims 1 to 3, wherein the abnormality detecting unit detects a state abnormality of the at least one roller based on a position change of the at least one roller.
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