WO2016183030A1 - Improved thick wrought 7xxx aluminum alloys, and methods for making the same - Google Patents

Improved thick wrought 7xxx aluminum alloys, and methods for making the same Download PDF

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Publication number
WO2016183030A1
WO2016183030A1 PCT/US2016/031525 US2016031525W WO2016183030A1 WO 2016183030 A1 WO2016183030 A1 WO 2016183030A1 US 2016031525 W US2016031525 W US 2016031525W WO 2016183030 A1 WO2016183030 A1 WO 2016183030A1
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Prior art keywords
aluminum alloy
max
alloy product
dev
7xxx aluminum
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PCT/US2016/031525
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French (fr)
Inventor
Julien Boselli
Jen C. Lin
Mark A. James
Gary H. Bray
John R. Brockenbrough
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Alcoa Inc.
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Application filed by Alcoa Inc. filed Critical Alcoa Inc.
Priority to CN201680027501.6A priority Critical patent/CN107592887B/en
Priority to EP16793338.1A priority patent/EP3294917B1/en
Priority to EP22158417.0A priority patent/EP4074851A1/en
Priority to RU2017142718A priority patent/RU2752487C2/en
Priority to KR1020177033267A priority patent/KR102610549B1/en
Priority to CA2982482A priority patent/CA2982482C/en
Publication of WO2016183030A1 publication Critical patent/WO2016183030A1/en
Priority to US15/376,400 priority patent/US20170088920A1/en

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/10Alloys based on aluminium with zinc as the next major constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • B22D7/005Casting ingots, e.g. from ferrous metals from non-ferrous metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • C22F1/053Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with zinc as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/10Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon

Definitions

  • the present patent application relates to improved thick wrought 7xxx aluminum alloy products, and methods for producing the same.
  • the new thick wrought 7xxx aluminum alloy products may realize an improved combination of crack deviation resistance and at least one of strength, elongation, fracture toughness, and corrosion resistance, among other properties.
  • the new thick wrought 7xxx aluminum alloy products generally contain 0.080 - 0.250 wt. % Cr and have a nominal thickness of from 3.0 to 12.0 inches (7.62 - 30.48 cm).
  • the new thick wrought 7xxx aluminum alloys also generally contain 6.0 - 10.0 wt. % Zn, 1.3 - 2.3 wt. % Mg, and 1.2 - 2.6 wt. % Cu.
  • the new thick wrought 7xxx aluminum alloys may contain up to 0.50 wt. % Mn, up to 0.15 wt. % Zr, up to 0.15 wt. % Ti, up to 0.15 wt. % Si, and up to 0.15 wt.
  • a new wrought 7xxx aluminum alloy product includes 0.080 - 0.250 wt. % Cr and 0.07 - 0.15 wt. % Zr.
  • a new wrought 7xxx aluminum alloy product includes 0.080 - 0.250 wt. % Cr and 0.15 - 0.50 wt. % Mn.
  • a new wrought 7xxx aluminum alloy product includes 0.080 - 0.250 wt. % Cr, 0.15 - 0.50 wt. % Mn, and 0.07 - 0.15 wt. % Zr.
  • the new thick wrought 7xxx aluminum alloy products generally contain a sufficient amount of chromium to obtain improved crack deviation resistance properties as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn.
  • an“equivalent 7xxx aluminum alloy product” is of an equivalent composition, form, thickness and temper as the new thick wrought 7xxx aluminum alloy product, but contains not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn.
  • an improved new thick wrought 7xxx aluminum alloy according to the invention would have an equivalent composition to the conventional 7085 aluminum alloy plate product, but would also include 0.080 - 0.250 wt. % Cr, optionally with 0.07 - 0.15 wt. % Zr and/or 0.15 - 0.50 wt. % Mn, as provided below.
  • Such an improved new thick wrought 7xxx aluminum alloy accordingly would also be a plate product, would have a nominal thickness of 5.00 inches, and would also be artificially aged to achieve a typical tensile yield strength (L) of about 70 ksi.
  • the improved new thick wrought 7xxx aluminum alloy would achieve at least 5% better (higher) typical L-S crack deviation resistance K max-dev at a strength of 70 ksi as compared to the conventional 7085 aluminum alloy plate product, and at least partially due to the use of chromium, optionally with manganese and/or zirconium.
  • Mn can partially substitute for Cr in E phase but will also likely form separate dispersoid phases (e.g., Al 6 Mn, Al 12 (Mn,Fe) 3 Si].
  • Such dispersoids are believed to help keep the fatigue crack stay in plane through void initiation and growth ahead of the crack-tip.
  • Zirconium forms Al 3 Zr, which, in combination with the E phase and/or Mn-containing dispersoids, may further facilitate improved crack deviation resistance.
  • a new thick wrought 7xxx aluminum alloy product realizes at least a 10% improvement in typical L-S crack deviation resistance K max-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
  • a new thick wrought 7xxx aluminum alloy product realizes at least a 12% improvement in typical L-S crack deviation resistance K max-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
  • a new thick wrought 7xxx aluminum alloy product realizes at least a 14% improvement in typical L-S crack deviation resistance K max-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
  • a new thick wrought 7xxx aluminum alloy product realizes at least a 16% improvement in typical L-S crack deviation resistance K max- dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
  • a new thick wrought 7xxx aluminum alloy product realizes at least a 18% improvement in typical L-S crack deviation resistance K max-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
  • a new thick wrought 7xxx aluminum alloy product realizes at least a 20% improvement in typical L-S crack deviation resistance K max-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
  • a new thick wrought 7xxx aluminum alloy product realizes at least a 22% improvement in typical L-S crack deviation resistance K max- dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
  • a new thick wrought 7xxx aluminum alloy product realizes at least a 24% improvement in typical L-S crack deviation resistance K max-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
  • a new thick wrought 7xxx aluminum alloy product realizes at least a 26% improvement in typical L-S crack deviation resistance K max-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
  • a new thick wrought 7xxx aluminum alloy product realizes at least a 28% improvement in typical L-S crack deviation resistance K max- dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
  • a new thick wrought 7xxx aluminum alloy product realizes at least a 30% improvement in typical L-S crack deviation resistance K max-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
  • a new thick wrought 7xxx aluminum alloy product may realize at least equivalent L-T plane strain fracture toughness to the equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
  • a new thick wrought 7xxx aluminum alloy product may realize at least equivalent corrosion resistance (e.g., stress corrosion cracking resistance, exfoliation corrosion resistance) to the equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
  • equivalent corrosion resistance e.g., stress corrosion cracking resistance, exfoliation corrosion resistance
  • chromium may facilitate improved crack deviation resistance properties.
  • too much chromium may result in unnecessary degradation of strength and/or fracture toughness.
  • the amount of chromium in the new thick wrought 7xxx aluminum alloy products may be limited to facilitate achievement of the improved combination of properties described herein.
  • the amount of chromium required to achieve the improved combination of properties may vary over the different types of 7xxx alloys described herein (e.g., due to magnesium content), but the amount of chromium required generally falls within the range of 0.080 to 0.250 wt. % Cr, keeping in mind to limit the amount of chromium so as to avoid coarse chromium particles.
  • the new thick wrought 7xxx aluminum alloy product includes an amount of chromium (in weight percent) falling within the scope of the following equations:
  • the wrought 7xxx aluminum alloy product may include up to 0.15 wt. % Zr (e.g., 0.07 - 0.15 wt. % Zr).
  • a new thick wrought 7xxx aluminum alloy product includes from 0.09 to 0.13 wt. % Zr.
  • a new thick wrought 7xxx aluminum alloy product includes from 0.09 to 0.11 wt. % Zr.
  • a new thick wrought 7xxx aluminum alloy product includes from 0.10 to 0.12 wt. % Zr.
  • a new thick wrought 7xxx aluminum alloy product includes from 0.07 to 0.09 wt. % Zr.
  • a new thick wrought 7xxx aluminum alloy product includes from 0.11 to 0.13 wt. % Zr.
  • the new thick wrought 7xxx aluminum alloy products are essentially free of zirconium, containing not greater than 0.03 wt. % Zr, or not greater than 0.01 wt. % Zr, or not greater than 0.005 wt. % Zr, or not greater than 0.001 wt. % Zr.
  • the new thick wrought 7xxx aluminum alloy product may include up to 0.50 wt. % Mn.
  • the amount of Mn should be limited so as to avoid detrimentally impacting the combination of strength, fracture toughness and crack deviation resistance.
  • some manganese may be included in the new thick wrought 7xxx aluminum alloy product.
  • a new thick wrought 7xxx aluminum alloy product includes from 0.15 to 0.50 wt. % Mn.
  • a new thick wrought 7xxx aluminum alloy product includes from 0.20 to 0.50 wt. % Mn.
  • a new thick wrought 7xxx aluminum alloy product includes from 0.25 to 0.45 wt. % Mn.
  • the new thick wrought 7xxx aluminum alloy product includes not greater than 0.15 wt. % Mn, such as not greater than 0.10 wt. % Mn, or not greater than 0.05 wt. % Mn, or not greater than 0.02 wt. % Mn.
  • the new thick wrought 7xxx aluminum alloy products generally contain an amount of chromium sufficient to obtain a typical L-S crack deviation resistance K max-dev of at least 34 ksi ⁇ in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn.
  • the new thick wrought 7xxx aluminum alloy products contain an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance K max-dev of at least 35 ksi ⁇ in.
  • the new thick wrought 7xxx aluminum alloy products contain an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance K max-dev of at least 36 ksi ⁇ in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt.
  • the new thick wrought 7xxx aluminum alloy products contain an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance K max-dev of at least 37 ksi ⁇ in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn.
  • the new thick wrought 7xxx aluminum alloy products contain an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance K max-dev of at least 38 ksi ⁇ in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn.
  • the new thick wrought 7xxx aluminum alloy products contain an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance K max-dev of at least 39 ksi ⁇ in.
  • the new thick wrought 7xxx aluminum alloy products contain an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance K max-dev of at least 40 ksi ⁇ in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt.
  • the new thick wrought 7xxx aluminum alloy products contain an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance K max-dev of at least 41 ksi ⁇ in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn.
  • the new thick wrought 7xxx aluminum alloy products contain an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance K max-dev of at least 42 ksi ⁇ in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn.
  • a new thick wrought 7xxx aluminum alloy product contains an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance K max-dev of at least 43 ksi ⁇ in.
  • a new thick wrought 7xxx aluminum alloy product contains an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance K max-dev of at least 44 ksi ⁇ in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt.
  • a new thick wrought 7xxx aluminum alloy product contains an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance K max-dev of at least 45 ksi ⁇ in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn.
  • a new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize all of (a) a typical L-S crack deviation resistance K max-dev (L-S K max-dev ) of at least 34 ksi ⁇ in, (b) a typical L tensile yield strength (TYS(L)) of at least 60 ksi, and (c) a typical L-T plane strain K IC fracture toughness of at least 19 ksi ⁇ in. relative to (as measured on) a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper.
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 92.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 93.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 93.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 94.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 94.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 95.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 95.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 96.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 96.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 97.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 97.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 98.11, where x is the TYS(L) and y is the L-S K K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 98.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 99.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 99.61, where x is the TYS(L) and y is the L-S K max-dev .
  • TYS(L) typical L tensile yield strength
  • IC fracture toughness of at least 19 ksi ⁇ in.
  • the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is 6.0 - 10.0 wt. % Zn, 1.3 - 2.3 wt. % Mg, and 1.2 - 2.6 wt. % Cu, and further the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is selected to comply with (and does contain / comply with) the boundaries of equations (3) and (4), below.
  • Equation (3) Equation (3) is:
  • Zn, Mg, and Cu are the amount of the Zn, the Mg and the Cu contained in the new thick wrought 7xxx aluminum alloy product, and wherein the equation (3) coefficients are:
  • Equation (4) is:
  • the new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize all of (a) a typical L-S crack deviation resistance K max-dev of at least 34 ksi ⁇ in, (b) a typical L tensile yield strength of at least 63 ksi, and (c) a typical L-T plane strain K IC fracture toughness of at least 21 ksi ⁇ in. relative to (as measured on) a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper.
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 92.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 93.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 93.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 94.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 94.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 95.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 95.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 96.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 96.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 97.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 97.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 98.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 98.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 99.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 99.61, where x is the TYS(L) and y is the L-S K max-dev .
  • TYS(L) typical L tensile yield strength
  • IC fracture toughness of at least 21 ksi ⁇ in.
  • the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is 6.0 - 10.0 wt. % Zn, 1.3 - 2.3 wt. % Mg, and 1.2 - 2.6 wt. % Cu, and further the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is selected to comply with (and does contain / comply with) the boundaries of equations (5) and (6), below.
  • Equation (5) is:
  • Zn, Mg, and Cu are the amount of the Zn, the Mg and the Cu contained in the new thick wrought 7xxx aluminum alloy product, and wherein the equation (5) coefficients are:
  • Equation (6) is:
  • the new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize all of (a) a typical L-S crack deviation resistance K max-dev of at least 34 ksi ⁇ in, (b) a typical L tensile yield strength of at least 66 ksi, and (c) a typical L-T plane strain K IC fracture toughness of at least 21 ksi ⁇ in. relative to a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper.
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 92.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 93.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 93.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 94.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 94.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 95.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 95.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 96.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 96.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 97.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 97.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 98.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 98.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 99.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 99.61, where x is the TYS(L) and y is the L-S K max-dev .
  • TYS(L) typical L tensile yield strength
  • IC fracture toughness of at least 21 ksi ⁇ in.
  • the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is 6.0 - 10.0 wt. % Zn, 1.3 - 2.3 wt. % Mg, and 1.2 - 2.6 wt. % Cu, and further the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is selected to comply with (and does contain / comply with) the boundaries of equations (7) and (8), below.
  • Equation (7) is:
  • Zn, Mg, and Cu are the amount of the Zn, the Mg and the Cu contained in the new thick wrought 7xxx aluminum alloy product, and wherein the equation (7) coefficients are:
  • Equation (8) is:
  • the new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize all of (a) a typical L-S crack deviation resistance K max-dev of at least 34 ksi ⁇ in, (b) a typical L tensile yield strength of at least 66 ksi, and (c) a typical L-T plane strain K IC fracture toughness of at least 24 ksi ⁇ in. relative to a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper.
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 92.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 93.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 93.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 94.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 94.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 95.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 95.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 96.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 96.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 97.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 97.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 98.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 98.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 99.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 99.61, where x is the TYS(L) and y is the L-S K max-dev .
  • TYS(L) typical L tensile yield strength
  • IC fracture toughness of at least 24 ksi ⁇ in.
  • the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is 6.0 - 10.0 wt. % Zn, 1.3 - 2.3 wt. % Mg, and 1.2 - 2.6 wt. % Cu, and further the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is selected to comply with (and does contain / comply with) the boundaries of equations (9) and (10), below.
  • Equation (9) is:
  • Zn, Mg, and Cu are the amount of the Zn, the Mg and the Cu contained in the new thick wrought 7xxx aluminum alloy product, and wherein the equation (9) coefficients are:
  • Equation (10) is:
  • the new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize all of (a) a typical L-S crack deviation resistance K max-dev of at least 34 ksi ⁇ in, (b) a typical L tensile yield strength of at least 68 ksi, and (c) a typical L-T plane strain K IC fracture toughness of at least 27 ksi ⁇ in. relative to a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper.
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 92.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 93.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 93.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 94.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 94.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 95.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 95.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 96.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 96.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 97.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 97.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 98.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 98.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 99.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 99.61, where x is the TYS(L) and y is the L-S K max-dev .
  • TYS(L) typical L tensile yield strength
  • IC fracture toughness of at least 27 ksi ⁇ in.
  • the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is 6.0 - 10.0 wt. % Zn, 1.3 - 2.3 wt. % Mg, and 1.2 - 2.6 wt. % Cu, and further the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is selected to comply with (and does contain / comply with) the boundaries of equations (11) and (12), below.
  • Equation (11) is:
  • Equation (12) is:
  • the new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize all of (a) a typical L-S crack deviation resistance K max-dev of at least 34 ksi ⁇ in, (b) a typical L tensile yield strength of at least 70 ksi, and (c) a typical L-T plane strain K IC fracture toughness of at least 29 ksi ⁇ in. relative to a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper.
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 92.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 93.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 93.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 94.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 94.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 95.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 95.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 96.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 96.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 97.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 97.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 98.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 98.61, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 99.11, where x is the TYS(L) and y is the L-S K max-dev .
  • this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S K max-dev and TYS(L) satisfy the expression y ⁇ -0.8184x + 99.61, where x is the TYS(L) and y is the L-S K max-dev .
  • TYS(L) typical L tensile yield strength
  • IC fracture toughness of at least 29 ksi ⁇ in.
  • the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is 6.0 - 10.0 wt. % Zn, 1.3 - 2.3 wt. % Mg, and 1.2 - 2.6 wt. % Cu, and further the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is selected to comply with (and does contain / comply with) the boundaries of equations (13) and (14), below.
  • Equation (13) is:
  • Zn, Mg, and Cu are the amount of the Zn, the Mg and the Cu contained in the new thick wrought 7xxx aluminum alloy product, and wherein the equation (13) coefficients are:
  • Equation (14) is:
  • the new thick wrought 7xxx aluminum alloy product may include up to 0.15 wt. % Ti. Titanium may be used to facilitate grain refining during casting, such as by using TiB 2 or TiC. Elemental titanium may also or alternatively be used. In one embodiment, the new thick wrought 7xxx aluminum alloy product includes from 0.005 to 0.025 wt. % Ti.
  • the new thick wrought 7xxx aluminum alloy product may include up to 0.15 wt. % Si and up to 0.15 wt. % Fe as impurities.
  • the amount of silicon and iron may be limited so as to avoid detrimentally impacting the combination of strength, fracture toughness and crack deviation resistance.
  • the new thick wrought 7xxx aluminum alloy product may include up to 0.10 wt. % Si and up to 0.12 wt. % Fe as impurities.
  • the new thick wrought 7xxx aluminum alloy product may include up to 0.08 wt. % Si and up to 0.10 wt. % Fe as impurities.
  • the new thick wrought 7xxx aluminum alloy product may include up to 0.06 wt. % Si and up to 0.08 wt. % Fe as impurities. In yet another embodiment, the new thick wrought 7xxx aluminum alloy product may include up to 0.04 wt. % Si and up to 0.06 wt. % Fe as impurities. In another embodiment, the new thick wrought 7xxx aluminum alloy product may include up to 0.03 wt. % Si and up to 0.05 wt. % Fe as impurities.
  • the new thick wrought 7xxx aluminum alloy product has a thickness of from 3.0 to 12.0 inches (7.62 - 30.48 cm). In one embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 3.0 to 10.0 inches (7.62 - 25.4 cm). In another embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 3.0 to 8.0 inches (7.62 - 20.3 cm). In yet another embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 3.0 to 6.0 inches (7.62 - 15.24 cm). In another embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 3.0 to 5.0 inches (7.62 - 12.7 cm).
  • the new thick wrought 7xxx aluminum alloy product has a thickness of from 4.0 to 12.0 inches (10.16 - 30.48 cm). In one embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 4.0 to 10.0 inches (10.16 - 25.4 cm). In another embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 4.0 to 8.0 inches (10.16 - 20.3 cm). In yet another embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 4.0 to 6.0 inches (10.16 - 15.24 cm). In another embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 4.0 to 5.0 inches (10.16 - 12.7 cm).
  • the new thick wrought 7xxx aluminum alloy product has a thickness of from 5.0 to 12.0 inches (12.7 - 30.48 cm). In one embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 5.0 to 10.0 inches (12.7 - 25.4 cm). In another embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 5.0 to 8.0 inches (12.7 - 20.3 cm). In yet another embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 5.0 to 6.0 inches (12.7 - 15.24 cm).
  • a new thick wrought 7xxx aluminum alloy product is a rolled product.
  • a new thick wrought 7xxx aluminum alloy product is an extruded product.
  • a new thick wrought 7xxx aluminum alloy product is a forged product (e.g., a hand forged product, a die forged product).
  • the new 7xxx aluminum alloy is a 7085 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr.
  • the chromium is a substitute for (in whole or in part) the 0.08 - 0.15 wt. % Zr specified in alloy 7085.
  • the new 7085 alloy includes chromium within the Cr (min) and Cr (max) limits, described above.
  • the new 7085 alloy includes 0.104 - 0.250 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn.
  • the new 7085 alloy includes all of 0.104 - 0.250 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn. In one embodiment, the new 7085 alloy includes from 1.40 to 1.60 wt. % Mg, and thus includes from 0.120 to 0.236 wt. % Cr. The teachings of this paragraph also apply to other 7x85 alloys, such as 7185.
  • the new 7xxx aluminum alloy is a 7065 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr.
  • the chromium is a substitute for (in whole or in part) the 0.05 - 0.15 wt. % Zr specified in alloy 7065.
  • the new 7065 alloy includes chromium within the Cr (min) and Cr (max) limits, described above.
  • the new 7065 alloy includes 0.104 - 0.228 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn.
  • the new 7065 alloy includes all of 0.104 - 0.228 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn. In one embodiment, the 7065 alloy includes from 1.55 to 1.75 wt. % Mg, and thus includes from 0.107 to 0.224 wt. % Cr. The teachings of this paragraph also apply to other 7x65 alloys.
  • the new 7xxx aluminum alloy is a 7040 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr.
  • the chromium is a substitute for (in whole or in part) the 0.05 - 0.12 wt. % Zr specified in alloy 7040.
  • the new 7040 alloy includes 0.08 - 0.228 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn.
  • the new 7040 alloy includes all of 0.08 - 0.228 wt.
  • the new 7040 alloy includes chromium within the Cr (min) and Cr (max) limits, described above.
  • the teachings of this paragraph also apply to other 7x40 alloys, such as 7140.
  • the new 7xxx aluminum alloy is a 7050 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr.
  • the chromium is a substitute for (in whole or in part) the 0.08 - 0.15 wt. % Zr specified in alloy 7050.
  • the new 7050 alloy includes chromium within the Cr (min) and Cr (max) limits, described above.
  • the new 7050 alloy includes 0.08 - 0.193 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn.
  • the new 7050 alloy includes all of 0.08 - 0.193 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn. In one embodiment, the 7050 alloy includes from 1.95 to 2.30 wt. % Mg, and thus includes from 0.080 to 0.191 wt. % Cr. The teachings of this paragraph also apply to other 7x50 alloys, such as 7150 and 7250.
  • the new 7xxx aluminum alloy is a 7055 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr.
  • the chromium is a substitute for (in whole or in part) the 0.08 - 0.25 wt. % Zr specified in alloy 7055.
  • the new 7055 alloy includes chromium within the Cr (min) and Cr (max) limits, described above.
  • the new 7055 alloy includes 0.08 - 0.203 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn.
  • the new 7055 alloy includes all of 0.08 - 0.203 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn. In one embodiment, the 7055 alloy includes from 1.85 to 2.05 wt. % Mg, and thus includes from 0.083 to 0.200 wt. % Cr. The teachings of this paragraph also apply to other 7x50 alloys, such as 7150 and 7250.
  • the new 7xxx aluminum alloy is a 7136 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr.
  • the chromium is a substitute for (in whole or in part) the 0.10 - 0.20 wt. % Zr specified in alloy 7136.
  • the new 7136 alloy includes chromium within the Cr (min) and Cr (max) limits, described above.
  • the new 7136 alloy includes 0.08 - 0.203 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn.
  • the new 7136 alloy includes all of 0.08 - 0.203 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn.
  • the teachings of this paragraph also apply to other 7x36 alloys, such as 7036.
  • the new 7xxx aluminum alloy is a 7010 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr.
  • the chromium is a substitute for (in whole or in part) the 0.10 - 0.16 wt. % Zr specified in alloy 7010.
  • the new 7010 alloy includes chromium within the Cr (min) and Cr (max) limits, described above.
  • the new 7010 alloy includes 0.08 - 0.179 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn.
  • the new 7010 alloy includes all of 0.08 - 0.179 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn.
  • the teachings of this paragraph also apply to other 7x10 alloys.
  • the new 7xxx aluminum alloy is a 7081 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr.
  • the chromium is a substitute for (in whole or in part) the 0.06 - 0.15 wt. % Zr specified in alloy 7081.
  • the new 7081 alloy includes chromium within the Cr (min) and Cr (max) limits, described above.
  • the new 7081 alloy includes 0.08 - 0.203 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn.
  • the new 7081 alloy includes all of 0.08 - 0.203 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn.
  • the teachings of this paragraph also apply to other 7x81 alloys, such as 7181.
  • the new 7xxx aluminum alloy is a 7099 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr.
  • the chromium is a substitute for (in whole or in part) the 0.05 - 0.15 wt. % Zr specified in alloy 7099.
  • the new 7099 alloy includes chromium within the Cr (min) and Cr (max) limits, described above.
  • the new 7099 alloy includes 0.08 - 0.220 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn.
  • the new 7099 alloy includes all of 0.08 - 0.220 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn.
  • the teachings of this paragraph also apply to other 7x99 alloys, such as 7199.
  • the new 7xxx aluminum alloy is a 7449 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr.
  • the new 7449 alloy includes chromium within the Cr (min) and Cr (max) limits, described above.
  • the new 7449 alloy includes 0.08 - 0.203 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn.
  • the new 7449 alloy includes all of 0.08 - 0.203 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn.
  • the teachings of this paragraph also apply to other 7x49 alloys, such as 7049, 7149, 7249, and 7349.
  • the new 7xxx aluminum alloy is a 7075 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr.
  • the new 7075 alloy includes chromium within the Cr (min) and Cr (max) limits, described above.
  • the new 7075 alloy includes 0.08 - 0.179 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn.
  • the new 7075 alloy includes all of 0.08 - 0.179 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn.
  • the teachings of this paragraph also apply to other 7x75 alloys, such as 7175 and 7475.
  • the new 7xxx aluminum alloy is a 7097 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr.
  • the chromium is a substitute for (in whole or in part) the 0.08 - 0.15 wt. % Zr specified in alloy 7097.
  • the new 7097 alloy includes chromium within the Cr (min) and Cr (max) limits, described above.
  • the new 7075 alloy includes 0.08 - 0.220 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn.
  • the new 7097 alloy includes all of 0.08 - 0.220 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn.
  • the teachings of this paragraph also apply to other 7x97 alloys.
  • TYS(L) typically longitudinal (L) tensile yield strength” or TYS(L) is determined in accordance with ASTM B557-10 and by measuring the tensile yield strength (TYS) in the longitudinal direction (L) at the T/4 location from at least three different lots of material, and with at least duplicate specimens being tested for each lot, for a total of at least 6 different measured specimen values, with the typical TYS(L) being the average of the at least 6 different measured specimen values.
  • typical plane strain fracture toughness (K IC ) (L-T)” or L-T K IC is determined in accordance with ASTM E399-12, by measuring the plane strain fracture toughness in the L-T direction at the T/4 location from at least three different lots of material using a C(T) specimen, where“W” is 4.0 inches and“B” is 2.0 inches, with at least duplicate specimens being tested for each lot, for a total of at least 6 different measured specimen values, and with the typical plane strain fracture toughness (K IC ) (L-T) being the average of the at least 6 different valid K IC measured specimen values.
  • “typical L-S crack deviation resistance K max-dev ” is determined by preparing at least triplicate C(T) specimens in accordance with ASTM E647-13e01, entitled “Standard Test Method for Measurement of Fatigue Crack Growth Rates” (“ASTM E647”).
  • the at least triplicate C(T) specimens are taken in the L-S direction from between width/3 and 2width/3 of the material, where the“B” dimension of the specimen is 0.25 inch (6.35 mm) and the“W” dimension of the specimen is 3.0 inches (7.62 cm), and with the notch tip at T/2.
  • the pre-crack must meet all validity requirements of ASTM E647, and the pre-cracking must be performed at the same loading conditions as the test.
  • the test is started using a K max > 10 ksi ⁇ in. (11.1 MPa ⁇ m), and the starting force must be large enough that crack deviation occurs before the ASTM E647 C(T) specimen validity requirement ((W-a) ⁇ (4/ ⁇ ⁇ ⁇ (K max-dev /TYS) 2 ) is no longer met for the test.
  • the typical TYS(L), the typical L-T K IC , and/or the typical L- S K max-dev are generally required to be determined on a rolled 5.00 inch version of the 7xxx aluminum alloy product in the T7451 and the T7651 tempers.
  • a“rolled 5.00 inch version of the 7xxx aluminum alloy product” means a 7xxx aluminum alloy product, having a composition within the scope of the Zn, Mg and Cu limits described herein, that has been conventionally rolled to a nominal thickness of 5.00 inches, within thickness tolerance limits per ANSI H35.2-2001, table 7.7b.
  • All references to specific aluminum alloys e.g., 7085, 7050, 7040
  • “T76 temper” means the T76 temper described in ANSI H35.1-2009, and further requiring SCC resistance (stress corrosion cracking resistance), wherein the SCC resistance is tested in accordance with ASTM G47(2011) using three specimens, wherein all three specimens survive the alternate immersion test for a period of 20 days at a net stress of 25 ksi in the short-transverse (ST) direction.
  • the“T7651” temper means the T76 temper where the plate is stress-relieved 1.5 - 3.0% by stretching prior to artificial aging.
  • “T74 temper” means the T74 temper described in ANSI H35.1-2009, and further requiring SCC resistance (stress corrosion cracking resistance), wherein the SCC resistance is tested in accordance with ASTM G47(2011) using three specimens, wherein all three specimens survive the alternate immersion test for a period of 20 days at a net stress of 35 ksi in the short-transverse (ST) direction.
  • the“T7451” temper means the T74 temper where the plate is stress-relieved 1.5 - 3.0% by stretching prior to artificial aging.
  • FIGS.1-3 are graphs illustrating properties of Example 1 alloys.
  • FIG.4 is a graph illustrating one embodiment of a property boundary requirement for tensile yield strength (L) and crack deviation resistance L-S K max-dev .
  • FIGS. 5-6 are graphs illustrating properties of plant produced 5.3 inch (approx.) gauge plate.
  • FIGS. 7-8 are graphs illustrating properties of plant produced 6.5 inch (approx.) gauge plate.
  • FIGS.9-10 are graphs illustrating properties of the alloys of Example 3.
  • FIGS.11-12 are graphs illustrating properties of the alloys of Example 4.
  • FIG.13 is a photograph showing a C(T) specimen having a crack deviating from the intended crack plane.
  • Alloy 1 is a conventional aluminum alloy, registered with the Aluminum Association as aluminum alloy 7085.
  • the registered version of the 7085 alloy requires, among other things, 0.08 - 0.15 wt. % Zr, not greater than 0.04 wt. % Mn and not greater than 0.04 wt. % Cr, as shown by the document“International Alloy Designations and Chemical Composition Limits for Wrought Aluminum and Wrought Aluminum Alloys”, The Aluminum Association (2009), page 12.
  • Commonly-owned U.S. Patent No. 6,972,110 also relates to the 7085 alloy.
  • Alloys 2-3 are new variants of the 7085 alloy having manganese (Mn) and/or low or no zirconium (Zr).
  • each alloy was aluminum and unavoidable impurities ( ⁇ 0.03 wt. % each, ⁇ 0.10 wt. % total).
  • the ingots were stress-relieved, sawed into multiple sections, scalped, homogenized, and then hot rolled to plate having a final gauge of about 1.75 inches (4.445 cm).
  • the alloy plates were then solution heat treated and then hot water quenched in 190oF water (87.8oC) to simulate cooling conditions at T/2 (mid-thickness) for 5 inch plate relative to cold water (ambient) quenching.
  • the plates were then stretched about 2.25% and then artificially aged in accordance with a standard T7651-type aging practice (see, ANSI H35.1 and AMS 4329A).
  • Tables 2-3 The test results are shown in Tables 2-3, below.
  • Table 2 provides the measured values in standard metric units, and Table 3 provides the measured values in English units.
  • the shown strength and elongation values are averages of duplicate specimens.
  • the fracture toughness values are taken from a single specimen.
  • the crack deviation values are averages of triplicate specimens.
  • Alloy 4 is a conventional 7085-style plate product rolled to a final gauge of 5.4 inches (137.2 mm).
  • Alloy 5 is a conventional 7085-style plate product rolled to a final gauge of 5.2 inches (132.1 mm). Alloy 4 was aged to a T7651-style temper.
  • Alloy 5 was aged to two different aging conditions, (a) a T7451-style temper (see, ANSI H35.1 and AMS 4470A) and (b) an aging condition overaged relative to the T7451-style temper.
  • a T7451-style temper see, ANSI H35.1 and AMS 4470A
  • an aging condition overaged relative to the T7451-style temper After artificial aging, the mechanical properties of Alloys 4-5 were tested as per the testing of the lab-scale materials, except the strength and elongation properties were measured at T/4, the L-S K max-dev C(T) specimen“W” dimension was 3.0 inches, and the tests were started using a K max of approximately 10 ksi ⁇ in.
  • Tables 5-6 below. Table 5 provides the measured values in standard metric units, and Table 6 provides the measured values in English units.
  • FIGS.1-3 are graphs illustrating the properties of the alloys based on the above data.
  • the plant and lab-scale 7085 T7651-style materials have generally similar properties, indicating that the slow quench conditions for the lab-scale materials appropriately model the behavior of the plant produced thick gauge products.
  • the addition of manganese in alloys 2-3 appears to have a limited impact on improving the combination of crack deviation resistance and tensile yield strength.
  • each alloy was aluminum and unavoidable impurities ( ⁇ 0.03 wt. % each, ⁇ 0.10 wt. % total).
  • the plant-scale ingots were scalped, homogenized, and then hot rolled to final gauge.
  • the alloy plates were then solution heat treated and then cold water quenched.
  • the plates were then stretched about 2.25% and then artificially aged in accordance with a T7651-type aging practice (see, ANSI H35.1 and AMS 4329A).
  • Alloy 6 is a conventional 7085-style plate product rolled to a final gauge of 6.5 inches (165.1 mm). Alloys 7-9 are new variants of the 7085 alloy having manganese (Mn), chromium (Cr), and/or low zirconium (Zr). Alloys 7-8 were rolled to a final gauge of 5.4 inches (137.2 mm). Alloy 9 was rolled to a final gauge of 6.5 inches (165.1 mm).
  • K max-dev The typical L-S crack deviation resistance properties (K max-dev ) were determined per the test procedure described above, except the“W” dimension of the specimen was 2.0 inches (5.08 cm). The test is started using a K max of approximately 15 ksi ⁇ in. The test results are shown in Tables 8-9, below. Table 8 provides the measured values in standard metric units, and Table 9 provides the measured values in English units.
  • FIGS. 5-8 are graphs illustrating the properties of the plant based materials. As shown, the new materials having chromium, manganese, and zirconium realize a large improvement in crack deviation resistance relative to the conventional material. The new materials also realize a similar or improved strength-toughness trade-off.
  • FIG. 4 illustrates one embodiment of a property requirement boundary for the new thick wrought 7xxx alloys based on data herein.
  • Alloy 10 is a conventional 7085-style alloy. Alloys 11-26 are new alloys having varying amounts of zinc (Zn), magnesium (Mg), copper (Cu), manganese (Mn), chromium (Cr), and/or zirconium (Zr).
  • the lab-scale ingot were stress-relieved, sawed into multiple sections, scalped, homogenized, and then hot rolled to plate having a final gauge of about 1.75 inches (4.445 cm).
  • the alloy plates were then solution heat treated and then hot water quenched in 180oF water (82.2oC) to simulate cooling conditions at T/2 (mid-thickness) for 3 inch plate relative to cold water (ambient) quenching.
  • the plates were then stretched about 2.25% and then artificially aged in accordance with a standard T7X51-type aging practice, expected to fall between T7651 and T7451.
  • FIGS.9-10 are graphs illustrating properties of the Example 3 alloys. As shown, the materials respond differently to additions of Cr as a function of Zn, Mg and Cu levels. For a 7085-type alloy (alloys 10-13), the presence of Cr, Mn and Zr facilitates a K max-dev improvement over the conventional 7085 material (alloy 10). For alloys with increased Mg content (alloys 14- 17), the addition of Cr in and of itself without the need for Zr facilitates significant increases in K max-dev at equivalent strength levels over an alloy with Zr but no Cr (alloy 14).
  • FIG.10 shows that a similar trade-off between fracture toughness and tensile yield strength is achieved for a 7085-type alloy containing Cr, Mn and Zr (alloy 13) over the conventional 7085 material (alloy 10).
  • alloys with increased Mg, reduced or increased Zn content with additions of Cr realize similar or improved trade-offs between fracture toughness and tensile yield strength over their Cr-free and Zr-containing base alloys.
  • Alloys 31-32 are conventional 7085-style alloy. Alloys 27-30 are new alloys having varying amounts of manganese (Mn), chromium (Cr), and/or zirconium (Zr).
  • the lab-scale ingots were stress-relieved, sawed into multiple sections, scalped, homogenized, and then hot rolled to plate having a final gauge of about 1.75 inches (4.445 cm).
  • the alloy plates were then solution heat treated and then hot water quenched in 190oF water (87.8oC) to simulate cooling conditions at T/2 (mid-thickness) for 5 inch plate relative to cold water (ambient) quenching.
  • the plates were then stretched about 2.25% and then artificially aged in accordance with a standard T7651-type or T7451-type aging practice.
  • FIGS.11-12 are graphs illustrating properties of the Example 4 alloys. As shown, the addition of manganese in alloys 27 & 28 appears to have a limited impact on improving the trade-off between crack deviation resistance and tensile yield strength. Furthermore, the addition of only low levels of Cr (0.12-0.13) in alloys 29 & 30 appears to be insufficient to provide a significant impact on K max-dev relative to conventional 7085 materials (alloys 31 & 32).

Abstract

Improved wrought 7xxx aluminum alloy products are disclosed. The improved wrought 7xxx aluminum alloy products generally include 6.0 - 10.0 wt. % Zn, 1.4 - 2.2 wt. % Mg, 1.3 - 2.5 wt. % Cu and 0.080 - 0.250 wt. % Cr. The improved wrought 7xxx aluminum alloy products generally have a thickness of from 3.0 inches to 12 inches, and realize an improved combination of properties, such an improved combination of crack deviation resistance, strength, fracture toughness and corrosion resistance.

Description

IMPROVED THICK WROUGHT 7XXX ALUMINUM ALLOYS, AND METHODS FOR
MAKING THE SAME BACKGROUND
[001] Aluminum alloys are useful in a variety of applications. However, improving one property of an aluminum alloy without degrading another property is elusive. For example, it is difficult to increase the strength of a wrought aluminum alloy without affecting other properties such as fracture toughness or corrosion resistance. Another property of interest is“crack deviation”, where a crack abruptly changes direction from the intended or expected fracture plane under fatigue loading (e.g., Mode I loading). Crack deviation can be a problem for aircraft manufacturers in some applications because it is difficult to take into account during design. FIG.13 shows crack deviation of a constant load amplitude fatigue crack growth test specimen. SUMMARY OF THE DISCLOSURE
[002] Broadly, the present patent application relates to improved thick wrought 7xxx aluminum alloy products, and methods for producing the same. The new thick wrought 7xxx aluminum alloy products may realize an improved combination of crack deviation resistance and at least one of strength, elongation, fracture toughness, and corrosion resistance, among other properties.
[003] The new thick wrought 7xxx aluminum alloy products generally contain 0.080 - 0.250 wt. % Cr and have a nominal thickness of from 3.0 to 12.0 inches (7.62 - 30.48 cm). The new thick wrought 7xxx aluminum alloys also generally contain 6.0 - 10.0 wt. % Zn, 1.3 - 2.3 wt. % Mg, and 1.2 - 2.6 wt. % Cu. The new thick wrought 7xxx aluminum alloys may contain up to 0.50 wt. % Mn, up to 0.15 wt. % Zr, up to 0.15 wt. % Ti, up to 0.15 wt. % Si, and up to 0.15 wt. % Fe, the balance being aluminum and other elements, wherein the wrought 7xxx aluminum alloy product includes not greater than 0.05 wt. % of any one of the other elements, and wherein the wrought 7xxx aluminum alloy product includes not greater than 0.15 wt. % in total of the other elements. In one embodiment, a new wrought 7xxx aluminum alloy product includes 0.080 - 0.250 wt. % Cr and 0.07 - 0.15 wt. % Zr. In another embodiment, a new wrought 7xxx aluminum alloy product includes 0.080 - 0.250 wt. % Cr and 0.15 - 0.50 wt. % Mn. In yet another embodiment, a new wrought 7xxx aluminum alloy product includes 0.080 - 0.250 wt. % Cr, 0.15 - 0.50 wt. % Mn, and 0.07 - 0.15 wt. % Zr.
[004] As shown by the below examples, the use of chromium, optionally in combination with zirconium and/or manganese, facilitates achievement of improved crack deviation resistance properties. Thus, the new thick wrought 7xxx aluminum alloy products generally contain a sufficient amount of chromium to obtain improved crack deviation resistance properties as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn. As used herein, an“equivalent 7xxx aluminum alloy product” is of an equivalent composition, form, thickness and temper as the new thick wrought 7xxx aluminum alloy product, but contains not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn. For instance, if a conventional 7085 aluminum alloy plate product, having a nominal thickness of 5.00 inches, is artificially aged to achieve a typical tensile yield strength (L) of about 70 ksi, then an improved new thick wrought 7xxx aluminum alloy according to the invention would have an equivalent composition to the conventional 7085 aluminum alloy plate product, but would also include 0.080 - 0.250 wt. % Cr, optionally with 0.07 - 0.15 wt. % Zr and/or 0.15 - 0.50 wt. % Mn, as provided below. Such an improved new thick wrought 7xxx aluminum alloy accordingly would also be a plate product, would have a nominal thickness of 5.00 inches, and would also be artificially aged to achieve a typical tensile yield strength (L) of about 70 ksi. The improved new thick wrought 7xxx aluminum alloy, however, would achieve at least 5% better (higher) typical L-S crack deviation resistance Kmax-dev at a strength of 70 ksi as compared to the conventional 7085 aluminum alloy plate product, and at least partially due to the use of chromium, optionally with manganese and/or zirconium.
[005] During fatigue crack growth testing of C(T) specimens in the L-S orientation, there is a strong driving force for cracks to abruptly deviate at approximately 90 degrees (typically 70- 110 degrees) primarily along grain boundaries aligned in the preferred microstructural direction (i.e. longitudinal direction). In the new alloys described herein, Cr-containing and Mn- containing dispersoid phases (fine intermetallic phases typically between ~20 and ~200 nm in size) form in a relatively homogeneous manner across the grain structure during processing of 7xxx aluminum alloys. The likely Cr-containing dispersoid phase in 7xxx alloys is E phase (Al18Mg2Cr3). Mn can partially substitute for Cr in E phase but will also likely form separate dispersoid phases (e.g., Al6Mn, Al12(Mn,Fe)3Si]. Such dispersoids are believed to help keep the fatigue crack stay in plane through void initiation and growth ahead of the crack-tip. Zirconium forms Al3Zr, which, in combination with the E phase and/or Mn-containing dispersoids, may further facilitate improved crack deviation resistance.
[006] In one embodiment, a new thick wrought 7xxx aluminum alloy product realizes at least a 10% improvement in typical L-S crack deviation resistance Kmax-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength. In another embodiment, a new thick wrought 7xxx aluminum alloy product realizes at least a 12% improvement in typical L-S crack deviation resistance Kmax-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength. In yet another embodiment, a new thick wrought 7xxx aluminum alloy product realizes at least a 14% improvement in typical L-S crack deviation resistance Kmax-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength. In another embodiment, a new thick wrought 7xxx aluminum alloy product realizes at least a 16% improvement in typical L-S crack deviation resistance Kmax- dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength. In yet another embodiment, a new thick wrought 7xxx aluminum alloy product realizes at least a 18% improvement in typical L-S crack deviation resistance Kmax-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength. In another embodiment, a new thick wrought 7xxx aluminum alloy product realizes at least a 20% improvement in typical L-S crack deviation resistance Kmax-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength. In yet another embodiment, a new thick wrought 7xxx aluminum alloy product realizes at least a 22% improvement in typical L-S crack deviation resistance Kmax- dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength. In another embodiment, a new thick wrought 7xxx aluminum alloy product realizes at least a 24% improvement in typical L-S crack deviation resistance Kmax-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength. In yet another embodiment, a new thick wrought 7xxx aluminum alloy product realizes at least a 26% improvement in typical L-S crack deviation resistance Kmax-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength. In another embodiment, a new thick wrought 7xxx aluminum alloy product realizes at least a 28% improvement in typical L-S crack deviation resistance Kmax- dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength. In yet another embodiment, a new thick wrought 7xxx aluminum alloy product realizes at least a 30% improvement in typical L-S crack deviation resistance Kmax-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength. In any of these embodiments, a new thick wrought 7xxx aluminum alloy product may realize at least equivalent L-T plane strain fracture toughness to the equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength. In any of these embodiments, a new thick wrought 7xxx aluminum alloy product may realize at least equivalent corrosion resistance (e.g., stress corrosion cracking resistance, exfoliation corrosion resistance) to the equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
[007] As described above, chromium may facilitate improved crack deviation resistance properties. However, too much chromium may result in unnecessary degradation of strength and/or fracture toughness. Thus, the amount of chromium in the new thick wrought 7xxx aluminum alloy products may be limited to facilitate achievement of the improved combination of properties described herein. Further, the amount of chromium required to achieve the improved combination of properties may vary over the different types of 7xxx alloys described herein (e.g., due to magnesium content), but the amount of chromium required generally falls within the range of 0.080 to 0.250 wt. % Cr, keeping in mind to limit the amount of chromium so as to avoid coarse chromium particles.
[008] In one embodiment, the new thick wrought 7xxx aluminum alloy product includes an amount of chromium (in weight percent) falling within the scope of the following equations:
(1) Cr(min) = 0.251 - 0.082(Mg), wherein Cr(min)≥ 0.080; and
(2) Cr(max) = 0.351 - 0.082(Mg), wherein Cr(max)≤ 0.25; where Mg is the amount of magnesium (in weight percent) in a new thick wrought 7xxx aluminum alloy product, and where the amount of chromium (in weight percent) in the new thick wrought 7xxx aluminum alloy product is at least as high as Cr(min), but the amount of chromium in the new thick wrought 7xxx aluminum alloy product does not exceed Cr(max). For instance, if a new thick wrought 7xxx aluminum alloy product includes 1.65 wt. % Mg, then this new thick wrought 7xxx aluminum alloy product may contain from 0.116 to 0.216 wt. % Cr per the above equations. In one embodiment, Cr(max) = 0.341 - 0.082(Mg). In another embodiment, Cr(max) = 0.331 - 0.082(Mg). In yet another embodiment, Cr(max) = 0.321 - 0.082(Mg). In another embodiment, Cr(max) = 0.311 - 0.082(Mg). In yet another embodiment, Cr(max) = 0.301 - 0.082(Mg). In another embodiment, Cr(max) = 0.291 - 0.082(Mg). In yet another embodiment, Cr(max) = 0.281 - 0.082(Mg). In one embodiment, Cr(min) = 0.261 - 0.082(Mg). In another embodiment, Cr(min) = 0.271 - 0.082(Mg).
[009] As noted above, the wrought 7xxx aluminum alloy product may include up to 0.15 wt. % Zr (e.g., 0.07 - 0.15 wt. % Zr). In one embodiment, a new thick wrought 7xxx aluminum alloy product includes from 0.09 to 0.13 wt. % Zr. In another embodiment, a new thick wrought 7xxx aluminum alloy product includes from 0.09 to 0.11 wt. % Zr. In another embodiment, a new thick wrought 7xxx aluminum alloy product includes from 0.10 to 0.12 wt. % Zr. In yet another embodiment, a new thick wrought 7xxx aluminum alloy product includes from 0.07 to 0.09 wt. % Zr. In another embodiment, a new thick wrought 7xxx aluminum alloy product includes from 0.11 to 0.13 wt. % Zr. In some embodiments, the new thick wrought 7xxx aluminum alloy products are essentially free of zirconium, containing not greater than 0.03 wt. % Zr, or not greater than 0.01 wt. % Zr, or not greater than 0.005 wt. % Zr, or not greater than 0.001 wt. % Zr.
[0010] As noted above, the new thick wrought 7xxx aluminum alloy product may include up to 0.50 wt. % Mn. The amount of Mn should be limited so as to avoid detrimentally impacting the combination of strength, fracture toughness and crack deviation resistance. As shown by the below examples, some manganese may be included in the new thick wrought 7xxx aluminum alloy product. In one embodiment, a new thick wrought 7xxx aluminum alloy product includes from 0.15 to 0.50 wt. % Mn. In another embodiment, a new thick wrought 7xxx aluminum alloy product includes from 0.20 to 0.50 wt. % Mn. In yet another embodiment, a new thick wrought 7xxx aluminum alloy product includes from 0.25 to 0.45 wt. % Mn. In other embodiments, the new thick wrought 7xxx aluminum alloy product includes not greater than 0.15 wt. % Mn, such as not greater than 0.10 wt. % Mn, or not greater than 0.05 wt. % Mn, or not greater than 0.02 wt. % Mn.
[0011] The new thick wrought 7xxx aluminum alloy products generally contain an amount of chromium sufficient to obtain a typical L-S crack deviation resistance Kmax-dev of at least 34 ksi√in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn. In one embodiment, the new thick wrought 7xxx aluminum alloy products contain an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance Kmax-dev of at least 35 ksi√in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn. In another embodiment, the new thick wrought 7xxx aluminum alloy products contain an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance Kmax-dev of at least 36 ksi√in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn. In another embodiment, the new thick wrought 7xxx aluminum alloy products contain an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance Kmax-dev of at least 37 ksi√in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn. In yet another embodiment, the new thick wrought 7xxx aluminum alloy products contain an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance Kmax-dev of at least 38 ksi√in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn. In another embodiment, the new thick wrought 7xxx aluminum alloy products contain an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance Kmax-dev of at least 39 ksi√in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn. In yet another embodiment, the new thick wrought 7xxx aluminum alloy products contain an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance Kmax-dev of at least 40 ksi√in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn. In another embodiment, the new thick wrought 7xxx aluminum alloy products contain an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance Kmax-dev of at least 41 ksi√in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn. In yet another embodiment, the new thick wrought 7xxx aluminum alloy products contain an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance Kmax-dev of at least 42 ksi√in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn. In another embodiment, a new thick wrought 7xxx aluminum alloy product contains an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance Kmax-dev of at least 43 ksi√in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn. In yet another embodiment, a new thick wrought 7xxx aluminum alloy product contains an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance Kmax-dev of at least 44 ksi√in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn. In another embodiment, a new thick wrought 7xxx aluminum alloy product contains an amount of the chromium sufficient to obtain a typical L-S crack deviation resistance Kmax-dev of at least 45 ksi√in. as measured on a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, and at least equivalent strength to that of an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn.
[0012] In one approach, a new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize all of (a) a typical L-S crack deviation resistance Kmax-dev (L-S Kmax-dev) of at least 34 ksi√in, (b) a typical L tensile yield strength (TYS(L)) of at least 60 ksi, and (c) a typical L-T plane strain KIC fracture toughness of at least 19 ksi√in. relative to (as measured on) a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper. In one embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 92.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 93.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 93.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 94.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 94.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 95.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 95.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 96.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 96.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 97.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 97.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 98.11, where x is the TYS(L) and y is the L-S K Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 98.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 99.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 99.61, where x is the TYS(L) and y is the L-S Kmax-dev. [0013] In one embodiment relating to achievement of a typical L tensile yield strength (TYS(L)) of at least 60 ksi and a typical L-T plane strain KIC fracture toughness of at least 19 ksi√in. relative to (as measured on) a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, as provided above, the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is 6.0 - 10.0 wt. % Zn, 1.3 - 2.3 wt. % Mg, and 1.2 - 2.6 wt. % Cu, and further the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is selected to comply with (and does contain / comply with) the boundaries of equations (3) and (4), below.
Equation (3) is:
Figure imgf000011_0001
wherein Zn, Mg, and Cu are the amount of the Zn, the Mg and the Cu contained in the new thick wrought 7xxx aluminum alloy product, and wherein the equation (3) coefficients are:
Figure imgf000011_0002
Equation (4) is:
Mg≤ (A4 + B4*Zn + C4*(Zn-8)2 + D4*(Zn-8)3 + E4*(Zn-8)4 + F4*Cu + G4*Cu*Zn + H4*Cu*(Zn-8)2 + I4*Cu*(Zn-8)3 + J4*Cu*(Zn-8)4) wherein Zn, Mg, and Cu are the amount of the Zn, the Mg and the Cu contained in the new thick wrought 7xxx aluminum alloy product, and wherein the equation (4) coefficients are:
Figure imgf000011_0003
Figure imgf000012_0001
[0014] In one embodiment, the new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize all of (a) a typical L-S crack deviation resistance Kmax-dev of at least 34 ksi√in, (b) a typical L tensile yield strength of at least 63 ksi, and (c) a typical L-T plane strain KIC fracture toughness of at least 21 ksi√in. relative to (as measured on) a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper. In one embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 92.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 93.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 93.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 94.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 94.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 95.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 95.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 96.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 96.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 97.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 97.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 98.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 98.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 99.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 99.61, where x is the TYS(L) and y is the L-S Kmax-dev. [0015] In one embodiment relating to achievement of a typical L tensile yield strength (TYS(L)) of at least 63 ksi and a typical L-T plane strain KIC fracture toughness of at least 21 ksi√in. relative to (as measured on) a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, as provided above, the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is 6.0 - 10.0 wt. % Zn, 1.3 - 2.3 wt. % Mg, and 1.2 - 2.6 wt. % Cu, and further the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is selected to comply with (and does contain / comply with) the boundaries of equations (5) and (6), below.
Equation (5) is:
Figure imgf000014_0001
wherein Zn, Mg, and Cu are the amount of the Zn, the Mg and the Cu contained in the new thick wrought 7xxx aluminum alloy product, and wherein the equation (5) coefficients are:
Figure imgf000014_0002
Equation (6) is:
Mg≤ (A6 + B6*Zn + C6*(Zn-8)2 + D6*(Zn-8)3 + E6*(Zn-8)4 + F6*Cu + G6*Cu*Zn + H6*Cu*(Zn-8)2 + I6*Cu*(Zn-8)3 +J6*Cu*(Zn-8)4) wherein Zn, Mg, and Cu are the amount of the Zn, the Mg and the Cu contained in the new thick wrought 7xxx aluminum alloy product, and wherein the equation (6) coefficients are:
Figure imgf000014_0003
Figure imgf000015_0001
[0016] In another embodiment, the new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize all of (a) a typical L-S crack deviation resistance Kmax-dev of at least 34 ksi√in, (b) a typical L tensile yield strength of at least 66 ksi, and (c) a typical L-T plane strain KIC fracture toughness of at least 21 ksi√in. relative to a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper. In one embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 92.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 93.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 93.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 94.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 94.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 95.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 95.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 96.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 96.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 97.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 97.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 98.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 98.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 99.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 99.61, where x is the TYS(L) and y is the L-S Kmax-dev. [0017] In one embodiment relating to achievement of a typical L tensile yield strength (TYS(L)) of at least 66 ksi and a typical L-T plane strain KIC fracture toughness of at least 21 ksi√in. relative to (as measured on) a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, as provided above, the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is 6.0 - 10.0 wt. % Zn, 1.3 - 2.3 wt. % Mg, and 1.2 - 2.6 wt. % Cu, and further the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is selected to comply with (and does contain / comply with) the boundaries of equations (7) and (8), below.
Equation (7) is:
Figure imgf000017_0001
wherein Zn, Mg, and Cu are the amount of the Zn, the Mg and the Cu contained in the new thick wrought 7xxx aluminum alloy product, and wherein the equation (7) coefficients are:
Figure imgf000017_0002
Equation (8) is:
Mg≤ (A8 + B8*Zn + C8*(Zn-8)2 + D8*(Zn-8)3 + E8*(Zn-8)4 + F8*Cu + G8*Cu*Zn + H8*Cu*(Zn-8)2 + I8*Cu*(Zn-8)3 +J8*Cu*(Zn-8)4) wherein Zn, Mg, and Cu are the amount of the Zn, the Mg and the Cu contained in the new thick wrought 7xxx aluminum alloy product, and wherein the equation (8) coefficients are:
Figure imgf000017_0003
Figure imgf000018_0001
[0018] In another embodiment, the new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize all of (a) a typical L-S crack deviation resistance Kmax-dev of at least 34 ksi√in, (b) a typical L tensile yield strength of at least 66 ksi, and (c) a typical L-T plane strain KIC fracture toughness of at least 24 ksi√in. relative to a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper. In one embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 92.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 93.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 93.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 94.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 94.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 95.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 95.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 96.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 96.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 97.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 97.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 98.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 98.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 99.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 99.61, where x is the TYS(L) and y is the L-S Kmax-dev. [0019] In one embodiment relating to achievement of a typical L tensile yield strength (TYS(L)) of at least 66 ksi and a typical L-T plane strain KIC fracture toughness of at least 24 ksi√in. relative to (as measured on) a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, as provided above, the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is 6.0 - 10.0 wt. % Zn, 1.3 - 2.3 wt. % Mg, and 1.2 - 2.6 wt. % Cu, and further the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is selected to comply with (and does contain / comply with) the boundaries of equations (9) and (10), below.
Equation (9) is:
Figure imgf000020_0001
wherein Zn, Mg, and Cu are the amount of the Zn, the Mg and the Cu contained in the new thick wrought 7xxx aluminum alloy product, and wherein the equation (9) coefficients are:
Figure imgf000020_0002
Equation (10) is:
Mg≤ (A10 + B10*Zn + C10*(Zn-8)2 + D10*(Zn-8)3 + E10*(Zn-8)4 + F10*Cu + G10*Cu*Zn + H10*Cu*(Zn-8)2 + I10*Cu*(Zn-8)3 +J10*Cu*(Zn-8)4) wherein Zn, Mg, and Cu are the amount of the Zn, the Mg and the Cu contained in the new thick wrought 7xxx aluminum alloy product, and wherein the equation (10) coefficients are:
Figure imgf000020_0003
Figure imgf000021_0001
[0020] In another embodiment, the new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize all of (a) a typical L-S crack deviation resistance Kmax-dev of at least 34 ksi√in, (b) a typical L tensile yield strength of at least 68 ksi, and (c) a typical L-T plane strain KIC fracture toughness of at least 27 ksi√in. relative to a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper. In one embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 92.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 93.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 93.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 94.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 94.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 95.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 95.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 96.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 96.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 97.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 97.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 98.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 98.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 99.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 99.61, where x is the TYS(L) and y is the L-S Kmax-dev. [0021] In one embodiment relating to achievement of a typical L tensile yield strength (TYS(L)) of at least 68 ksi and a typical L-T plane strain KIC fracture toughness of at least 27 ksi√in. relative to (as measured on) a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, as provided above, the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is 6.0 - 10.0 wt. % Zn, 1.3 - 2.3 wt. % Mg, and 1.2 - 2.6 wt. % Cu, and further the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is selected to comply with (and does contain / comply with) the boundaries of equations (11) and (12), below.
Equation (11) is:
Figure imgf000023_0001
wherein Zn, Mg, and Cu are the amount of the Zn, the Mg and the Cu contained in the new thick wrought 7xxx aluminum alloy product, and wherein the equation (11) coefficients are:
Figure imgf000023_0002
Equation (12) is:
Mg≤ (A12 + B12*Zn + C12*(Zn-8)2 + D12*(Zn-8)3 + E12*(Zn-8)4 + F12*Cu + G12*Cu*Zn + H12*Cu*(Zn-8)2 + I12*Cu*(Zn-8)3 +J12*Cu*(Zn-8)4) wherein Zn, Mg, and Cu are the amount of the Zn, the Mg and the Cu contained in the new thick wrought 7xxx aluminum alloy product, and wherein the equation (12) coefficients are:
Figure imgf000023_0003
Figure imgf000024_0001
[0022] In another embodiment, the new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize all of (a) a typical L-S crack deviation resistance Kmax-dev of at least 34 ksi√in, (b) a typical L tensile yield strength of at least 70 ksi, and (c) a typical L-T plane strain KIC fracture toughness of at least 29 ksi√in. relative to a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper. In one embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 92.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 93.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 93.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 94.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 94.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 95.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 95.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 96.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 96.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 97.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 97.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 98.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 98.61, where x is the TYS(L) and y is the L-S Kmax-dev. In another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 99.11, where x is the TYS(L) and y is the L-S Kmax-dev. In yet another embodiment, this new thick wrought 7xxx aluminum alloy product contains an amount of the Zn, Mg, Cu and Cr sufficient to realize the above strength and crack deviation properties and such that the realized L-S Kmax-dev and TYS(L) satisfy the expression y≥ -0.8184x + 99.61, where x is the TYS(L) and y is the L-S Kmax-dev. [0023] In one embodiment relating to achievement of a typical L tensile yield strength (TYS(L)) of at least 70 ksi and a typical L-T plane strain KIC fracture toughness of at least 29 ksi√in. relative to (as measured on) a rolled 5.00 inch version of the wrought 7xxx aluminum alloy product in the T7451 or T7651 temper, as provided above, the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is 6.0 - 10.0 wt. % Zn, 1.3 - 2.3 wt. % Mg, and 1.2 - 2.6 wt. % Cu, and further the amount of Zn, Mg and Cu in the new thick wrought 7xxx aluminum alloy product is selected to comply with (and does contain / comply with) the boundaries of equations (13) and (14), below.
Equation (13) is:
Figure imgf000026_0001
wherein Zn, Mg, and Cu are the amount of the Zn, the Mg and the Cu contained in the new thick wrought 7xxx aluminum alloy product, and wherein the equation (13) coefficients are:
Figure imgf000026_0002
Equation (14) is:
Mg≤ (A14 + B14*Zn + C14*(Zn-8)2 + D14*(Zn-8)3 + E14*(Zn-8)4 + F14*Cu + G14*Cu*Zn + H14*Cu*(Zn-8)2 + I14*Cu*(Zn-8)3 +J14*Cu*(Zn-8)4) wherein Zn, Mg, and Cu are the amount of the Zn, the Mg and the Cu contained in the new thick wrought 7xxx aluminum alloy product, and wherein the equation (14) coefficients are:
Figure imgf000026_0003
Figure imgf000027_0001
[0024] As noted above, the new thick wrought 7xxx aluminum alloy product may include up to 0.15 wt. % Ti. Titanium may be used to facilitate grain refining during casting, such as by using TiB2 or TiC. Elemental titanium may also or alternatively be used. In one embodiment, the new thick wrought 7xxx aluminum alloy product includes from 0.005 to 0.025 wt. % Ti.
[0025] As noted above, the new thick wrought 7xxx aluminum alloy product may include up to 0.15 wt. % Si and up to 0.15 wt. % Fe as impurities. The amount of silicon and iron may be limited so as to avoid detrimentally impacting the combination of strength, fracture toughness and crack deviation resistance. In one embodiment, the new thick wrought 7xxx aluminum alloy product may include up to 0.10 wt. % Si and up to 0.12 wt. % Fe as impurities. In another embodiment, the new thick wrought 7xxx aluminum alloy product may include up to 0.08 wt. % Si and up to 0.10 wt. % Fe as impurities. In yet another embodiment, the new thick wrought 7xxx aluminum alloy product may include up to 0.06 wt. % Si and up to 0.08 wt. % Fe as impurities. In yet another embodiment, the new thick wrought 7xxx aluminum alloy product may include up to 0.04 wt. % Si and up to 0.06 wt. % Fe as impurities. In another embodiment, the new thick wrought 7xxx aluminum alloy product may include up to 0.03 wt. % Si and up to 0.05 wt. % Fe as impurities.
[0026] As noted above, the new thick wrought 7xxx aluminum alloy product has a thickness of from 3.0 to 12.0 inches (7.62 - 30.48 cm). In one embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 3.0 to 10.0 inches (7.62 - 25.4 cm). In another embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 3.0 to 8.0 inches (7.62 - 20.3 cm). In yet another embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 3.0 to 6.0 inches (7.62 - 15.24 cm). In another embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 3.0 to 5.0 inches (7.62 - 12.7 cm).
[0027] In one embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 4.0 to 12.0 inches (10.16 - 30.48 cm). In one embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 4.0 to 10.0 inches (10.16 - 25.4 cm). In another embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 4.0 to 8.0 inches (10.16 - 20.3 cm). In yet another embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 4.0 to 6.0 inches (10.16 - 15.24 cm). In another embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 4.0 to 5.0 inches (10.16 - 12.7 cm).
[0028] In one embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 5.0 to 12.0 inches (12.7 - 30.48 cm). In one embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 5.0 to 10.0 inches (12.7 - 25.4 cm). In another embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 5.0 to 8.0 inches (12.7 - 20.3 cm). In yet another embodiment, the new thick wrought 7xxx aluminum alloy product has a thickness of from 5.0 to 6.0 inches (12.7 - 15.24 cm).
[0029] In one embodiment, a new thick wrought 7xxx aluminum alloy product is a rolled product. In another embodiment, a new thick wrought 7xxx aluminum alloy product is an extruded product. In yet another embodiment, a new thick wrought 7xxx aluminum alloy product is a forged product (e.g., a hand forged product, a die forged product).
[0030] In one embodiment, the new 7xxx aluminum alloy is a 7085 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr. In one embodiment, the chromium is a substitute for (in whole or in part) the 0.08 - 0.15 wt. % Zr specified in alloy 7085. In one embodiment, the new 7085 alloy includes chromium within the Cr(min) and Cr(max) limits, described above. In one embodiment, the new 7085 alloy includes 0.104 - 0.250 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn. In another embodiment, the new 7085 alloy includes all of 0.104 - 0.250 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn. In one embodiment, the new 7085 alloy includes from 1.40 to 1.60 wt. % Mg, and thus includes from 0.120 to 0.236 wt. % Cr. The teachings of this paragraph also apply to other 7x85 alloys, such as 7185.
[0031] In one embodiment, the new 7xxx aluminum alloy is a 7065 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr. In one embodiment, the chromium is a substitute for (in whole or in part) the 0.05 - 0.15 wt. % Zr specified in alloy 7065. In one embodiment, the new 7065 alloy includes chromium within the Cr(min) and Cr(max) limits, described above. In one embodiment, the new 7065 alloy includes 0.104 - 0.228 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn. In another embodiment, the new 7065 alloy includes all of 0.104 - 0.228 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn. In one embodiment, the 7065 alloy includes from 1.55 to 1.75 wt. % Mg, and thus includes from 0.107 to 0.224 wt. % Cr. The teachings of this paragraph also apply to other 7x65 alloys.
[0032] In one embodiment, the new 7xxx aluminum alloy is a 7040 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr. In one embodiment, the chromium is a substitute for (in whole or in part) the 0.05 - 0.12 wt. % Zr specified in alloy 7040. In one embodiment, the new 7040 alloy includes 0.08 - 0.228 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn. In another embodiment, the new 7040 alloy includes all of 0.08 - 0.228 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn. In one embodiment, the new 7040 alloy includes chromium within the Cr(min) and Cr(max) limits, described above. The teachings of this paragraph also apply to other 7x40 alloys, such as 7140.
[0033] In one embodiment, the new 7xxx aluminum alloy is a 7050 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr. In one embodiment, the chromium is a substitute for (in whole or in part) the 0.08 - 0.15 wt. % Zr specified in alloy 7050. In one embodiment, the new 7050 alloy includes chromium within the Cr(min) and Cr(max) limits, described above. In one embodiment, the new 7050 alloy includes 0.08 - 0.193 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn. In another embodiment, the new 7050 alloy includes all of 0.08 - 0.193 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn. In one embodiment, the 7050 alloy includes from 1.95 to 2.30 wt. % Mg, and thus includes from 0.080 to 0.191 wt. % Cr. The teachings of this paragraph also apply to other 7x50 alloys, such as 7150 and 7250.
[0034] In one embodiment, the new 7xxx aluminum alloy is a 7055 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr. In one embodiment, the chromium is a substitute for (in whole or in part) the 0.08 - 0.25 wt. % Zr specified in alloy 7055. In one embodiment, the new 7055 alloy includes chromium within the Cr(min) and Cr(max) limits, described above. In one embodiment, the new 7055 alloy includes 0.08 - 0.203 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn. In another embodiment, the new 7055 alloy includes all of 0.08 - 0.203 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn. In one embodiment, the 7055 alloy includes from 1.85 to 2.05 wt. % Mg, and thus includes from 0.083 to 0.200 wt. % Cr. The teachings of this paragraph also apply to other 7x50 alloys, such as 7150 and 7250.
[0035] In one embodiment, the new 7xxx aluminum alloy is a 7136 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr. In one embodiment, the chromium is a substitute for (in whole or in part) the 0.10 - 0.20 wt. % Zr specified in alloy 7136. In one embodiment, the new 7136 alloy includes chromium within the Cr(min) and Cr(max) limits, described above. In one embodiment, the new 7136 alloy includes 0.08 - 0.203 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn. In another embodiment, the new 7136 alloy includes all of 0.08 - 0.203 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn. The teachings of this paragraph also apply to other 7x36 alloys, such as 7036.
[0036] In one embodiment, the new 7xxx aluminum alloy is a 7010 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr. In one embodiment, the chromium is a substitute for (in whole or in part) the 0.10 - 0.16 wt. % Zr specified in alloy 7010. In one embodiment, the new 7010 alloy includes chromium within the Cr(min) and Cr(max) limits, described above. In one embodiment, the new 7010 alloy includes 0.08 - 0.179 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn. In another embodiment, the new 7010 alloy includes all of 0.08 - 0.179 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn. The teachings of this paragraph also apply to other 7x10 alloys.
[0037] In one embodiment, the new 7xxx aluminum alloy is a 7081 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr. In one embodiment, the chromium is a substitute for (in whole or in part) the 0.06 - 0.15 wt. % Zr specified in alloy 7081. In one embodiment, the new 7081 alloy includes chromium within the Cr(min) and Cr(max) limits, described above. In one embodiment, the new 7081 alloy includes 0.08 - 0.203 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn. In another embodiment, the new 7081 alloy includes all of 0.08 - 0.203 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn. The teachings of this paragraph also apply to other 7x81 alloys, such as 7181.
[0038] In one embodiment, the new 7xxx aluminum alloy is a 7099 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr. In one embodiment, the chromium is a substitute for (in whole or in part) the 0.05 - 0.15 wt. % Zr specified in alloy 7099. In one embodiment, the new 7099 alloy includes chromium within the Cr(min) and Cr(max) limits, described above. In one embodiment, the new 7099 alloy includes 0.08 - 0.220 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn. In another embodiment, the new 7099 alloy includes all of 0.08 - 0.220 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn. The teachings of this paragraph also apply to other 7x99 alloys, such as 7199.
[0039] In one embodiment, the new 7xxx aluminum alloy is a 7449 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr. In one embodiment, the new 7449 alloy includes chromium within the Cr(min) and Cr(max) limits, described above. In one embodiment, the new 7449 alloy includes 0.08 - 0.203 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn. In another embodiment, the new 7449 alloy includes all of 0.08 - 0.203 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn. The teachings of this paragraph also apply to other 7x49 alloys, such as 7049, 7149, 7249, and 7349.
[0040] In one embodiment, the new 7xxx aluminum alloy is a 7075 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr. In one embodiment, the new 7075 alloy includes chromium within the Cr(min) and Cr(max) limits, described above. In one embodiment, the new 7075 alloy includes 0.08 - 0.179 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn. In another embodiment, the new 7075 alloy includes all of 0.08 - 0.179 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn. The teachings of this paragraph also apply to other 7x75 alloys, such as 7175 and 7475.
[0041] In one embodiment, the new 7xxx aluminum alloy is a 7097 alloy (as defined by the Aluminum Association Teal Sheets document, described below) modified to include 0.080 to 0.250 wt. % Cr. In one embodiment, the chromium is a substitute for (in whole or in part) the 0.08 - 0.15 wt. % Zr specified in alloy 7097. In one embodiment, the new 7097 alloy includes chromium within the Cr(min) and Cr(max) limits, described above. In one embodiment, the new 7075 alloy includes 0.08 - 0.220 wt. % Cr and at least one of (a) 0.07 - 0.15 wt. % Zr and (b) 0.15 - 0.50 wt. % Mn. In another embodiment, the new 7097 alloy includes all of 0.08 - 0.220 wt. % Cr, 0.07 - 0.15 wt. % Zr and 0.15 - 0.50 wt. % Mn. The teachings of this paragraph also apply to other 7x97 alloys.
Definitions
[0042] As used herein,“typical longitudinal (L) tensile yield strength” or TYS(L) is determined in accordance with ASTM B557-10 and by measuring the tensile yield strength (TYS) in the longitudinal direction (L) at the T/4 location from at least three different lots of material, and with at least duplicate specimens being tested for each lot, for a total of at least 6 different measured specimen values, with the typical TYS(L) being the average of the at least 6 different measured specimen values.
[0043] As used herein, typical plane strain fracture toughness (KIC) (L-T)” or L-T KIC is determined in accordance with ASTM E399-12, by measuring the plane strain fracture toughness in the L-T direction at the T/4 location from at least three different lots of material using a C(T) specimen, where“W” is 4.0 inches and“B” is 2.0 inches, with at least duplicate specimens being tested for each lot, for a total of at least 6 different measured specimen values, and with the typical plane strain fracture toughness (KIC) (L-T) being the average of the at least 6 different valid KIC measured specimen values.
[0044] As used herein,“typical L-S crack deviation resistance Kmax-dev” is determined by preparing at least triplicate C(T) specimens in accordance with ASTM E647-13e01, entitled “Standard Test Method for Measurement of Fatigue Crack Growth Rates” (“ASTM E647”). The at least triplicate C(T) specimens are taken in the L-S direction from between width/3 and 2width/3 of the material, where the“B” dimension of the specimen is 0.25 inch (6.35 mm) and the“W” dimension of the specimen is 3.0 inches (7.62 cm), and with the notch tip at T/2. The test specimens are tested per the constant load amplitude test method of ASTM E647, with R = 0.1 (equal to Pmin/Pmax), high humidity air (relative humidity of > 90%), at room temperature. The pre-crack must meet all validity requirements of ASTM E647, and the pre-cracking must be performed at the same loading conditions as the test. The test is started using a Kmax > 10 ksi√in. (11.1 MPa√m), and the starting force must be large enough that crack deviation occurs before the ASTM E647 C(T) specimen validity requirement ((W-a)≥ (4/ ^ ^ ^(Kmax-dev/TYS)2) is no longer met for the test. The test must be valid per ASTM E647 up to the point of crack deviation. A crack“deviates” when the crack of the C(T) specimen substantially deviates from the intended fracture plane (e.g., by 70-110º) in any direction, and the deviation leads to specimen separation along an unintended fracture plane. The average crack length at deviation (adev) is derived by using the weighted average of (i) the two surface values (front and back values) and (ii) one mid- thickness value (center value); weighted average (adev) = (front + back + 2* center)/4). Kmax-dev is the maximum stress-intensity factor calculated by using the average crack length at deviation (adev), maximum applied force (Pmax), and the stress-intensity factor expression per ASTM E647 A1.5.1.1 for the C(T) specimen (Note: ^K and ^P should be replaced by Kmax-dev and Pmax, respectively, per the stress ratio relationship R = Kmin/Kmax and ^K = Kmax - Kmin as defined in ASTM E6473.2.14).
[0045] In order to set a baseline to determine whether an aluminum alloy contains an amount of Zn, Mg, Cu and/or Cr, optionally supplementing the Cr with Mn and/or Zr, sufficient to achieve the above-noted properties, the typical TYS(L), the typical L-T KIC, and/or the typical L- S Kmax-dev are generally required to be determined on a rolled 5.00 inch version of the 7xxx aluminum alloy product in the T7451 and the T7651 tempers. Thus, even though an actual product may not be 5.00 inches thick, or may not be rolled, this actual product would still have a sufficient amount of Zn, Mg, Cu and Cr, optionally with Mn and/or Zr, as per this patent application, if that actual product would meet the property requirements when in the form of a rolled 5.00 inch version of the 7xxx aluminum alloy product in either the T7451 or the T7651 temper. As used herein, a“rolled 5.00 inch version of the 7xxx aluminum alloy product” means a 7xxx aluminum alloy product, having a composition within the scope of the Zn, Mg and Cu limits described herein, that has been conventionally rolled to a nominal thickness of 5.00 inches, within thickness tolerance limits per ANSI H35.2-2001, table 7.7b.
[0046] All references to specific aluminum alloys (e.g., 7085, 7050, 7040) means the alloys described in the document“International Alloy Designations and Chemical Composition Limits for Wrought Aluminum and Wrought Aluminum Alloys”, by The Aluminum Association (2015, and subsequent versions), A.K.A., the“Teal Sheets”.
[0047] As used herein,“T76 temper” means the T76 temper described in ANSI H35.1-2009, and further requiring SCC resistance (stress corrosion cracking resistance), wherein the SCC resistance is tested in accordance with ASTM G47(2011) using three specimens, wherein all three specimens survive the alternate immersion test for a period of 20 days at a net stress of 25 ksi in the short-transverse (ST) direction. As used herein, the“T7651” temper means the T76 temper where the plate is stress-relieved 1.5 - 3.0% by stretching prior to artificial aging.
[0048] As used herein,“T74 temper” means the T74 temper described in ANSI H35.1-2009, and further requiring SCC resistance (stress corrosion cracking resistance), wherein the SCC resistance is tested in accordance with ASTM G47(2011) using three specimens, wherein all three specimens survive the alternate immersion test for a period of 20 days at a net stress of 35 ksi in the short-transverse (ST) direction. As used herein, the“T7451” temper means the T74 temper where the plate is stress-relieved 1.5 - 3.0% by stretching prior to artificial aging.
BRIEF DESCRIPTION OF THE DRAWINGS
[0049] FIGS.1-3 are graphs illustrating properties of Example 1 alloys.
[0050] FIG.4 is a graph illustrating one embodiment of a property boundary requirement for tensile yield strength (L) and crack deviation resistance L-S Kmax-dev.
[0051] FIGS. 5-6 are graphs illustrating properties of plant produced 5.3 inch (approx.) gauge plate.
[0052] FIGS. 7-8 are graphs illustrating properties of plant produced 6.5 inch (approx.) gauge plate.
[0053] FIGS.9-10 are graphs illustrating properties of the alloys of Example 3.
[0054] FIGS.11-12 are graphs illustrating properties of the alloys of Example 4.
[0055] FIG.13 is a photograph showing a C(T) specimen having a crack deviating from the intended crack plane. DETAILED DESCRIPTION
Example 1
[0056] Various 7xxx aluminum alloys were cast as six inch (15.24 cm) thick ingots (nominal). The actual compositions of the cast ingots are shown in Table 1, below. Alloy 1 is a conventional aluminum alloy, registered with the Aluminum Association as aluminum alloy 7085. The registered version of the 7085 alloy requires, among other things, 0.08 - 0.15 wt. % Zr, not greater than 0.04 wt. % Mn and not greater than 0.04 wt. % Cr, as shown by the document“International Alloy Designations and Chemical Composition Limits for Wrought Aluminum and Wrought Aluminum Alloys”, The Aluminum Association (2009), page 12. Commonly-owned U.S. Patent No. 6,972,110 (among others) also relates to the 7085 alloy. Alloys 2-3 are new variants of the 7085 alloy having manganese (Mn) and/or low or no zirconium (Zr).
Table 1 - Composition of Example 1 Alloys (wt. %) - Lab Scale Materials
Figure imgf000035_0001
The balance of each alloy was aluminum and unavoidable impurities (≤ 0.03 wt. % each,≤ 0.10 wt. % total). After casting, the ingots were stress-relieved, sawed into multiple sections, scalped, homogenized, and then hot rolled to plate having a final gauge of about 1.75 inches (4.445 cm). The alloy plates were then solution heat treated and then hot water quenched in 190ºF water (87.8ºC) to simulate cooling conditions at T/2 (mid-thickness) for 5 inch plate relative to cold water (ambient) quenching. The plates were then stretched about 2.25% and then artificially aged in accordance with a standard T7651-type aging practice (see, ANSI H35.1 and AMS 4329A).
[0057] Various properties of the aluminum alloy plates were then tested. Specifically, the strength and elongation properties were tested in accordance with ASTM E8 and B557 at the T/2 location of the material. Plane strain fracture toughness properties were tested in the L-T direction and in accordance with ASTM E399 using a C(T) specimen taken from the T/2 location of the material, where the "B" dimension of the specimen was 0.25 inch (6.35 mm) and the "W" dimension of the specimen was 2.5 inches (63.5 mm). The typical L-S crack deviation resistance properties (Kmax-dev) were determined per the test procedure described above, except the“W” dimension of the specimen was 1.3 inches (33.02 mm). The test is started using a Kmax of approximately 20 ksi√in.
[0058] The test results are shown in Tables 2-3, below. Table 2 provides the measured values in standard metric units, and Table 3 provides the measured values in English units. The shown strength and elongation values are averages of duplicate specimens. The fracture toughness values are taken from a single specimen. The crack deviation values are averages of triplicate specimens. Table 2 - Measured Properties (metric units)
Figure imgf000036_0001
Table 3 - Measured Properties (English units)
Figure imgf000036_0002
[0059] Properties of various plant produced materials were also tested. The compositions of these plant materials are shown in Table 4, below.
Table 4 - Composition of Example 1 Alloys (wt. %) - Plant Materials
Figure imgf000036_0003
The balance of each alloy was aluminum and unavoidable impurities (≤ 0.03 wt. % each,≤ 0.10 wt. % total). After casting, the plant-scale ingots were scalped, homogenized, and then hot rolled to final gauge. The alloy plates were then solution heat treated and then cold water quenched. The plates were then stretched about 2.25% and then artificially aged. Alloy 4 is a conventional 7085-style plate product rolled to a final gauge of 5.4 inches (137.2 mm). Alloy 5 is a conventional 7085-style plate product rolled to a final gauge of 5.2 inches (132.1 mm). Alloy 4 was aged to a T7651-style temper. Alloy 5 was aged to two different aging conditions, (a) a T7451-style temper (see, ANSI H35.1 and AMS 4470A) and (b) an aging condition overaged relative to the T7451-style temper. After artificial aging, the mechanical properties of Alloys 4-5 were tested as per the testing of the lab-scale materials, except the strength and elongation properties were measured at T/4, the L-S Kmax-dev C(T) specimen“W” dimension was 3.0 inches, and the tests were started using a Kmax of approximately 10 ksi√in. The test results are shown in Tables 5-6, below. Table 5 provides the measured values in standard metric units, and Table 6 provides the measured values in English units.
Table 5 - Measured Properties (metric units)
Figure imgf000037_0001
Table 6 - Measured Properties (English units)
Figure imgf000037_0002
[0060] FIGS.1-3 are graphs illustrating the properties of the alloys based on the above data. As shown in FIGS. 1-3, the plant and lab-scale 7085 T7651-style materials have generally similar properties, indicating that the slow quench conditions for the lab-scale materials appropriately model the behavior of the plant produced thick gauge products. Furthermore, the addition of manganese in alloys 2-3 appears to have a limited impact on improving the combination of crack deviation resistance and tensile yield strength.
Example 2
[0061] Additional plant materials were produced and tested. The compositions of these plant materials are shown in Table 7, below.
Table 7 - Composition of Example 2 Alloys (wt. %) - Plant Materials
Figure imgf000037_0003
Figure imgf000038_0002
The balance of each alloy was aluminum and unavoidable impurities (≤ 0.03 wt. % each,≤ 0.10 wt. % total). After casting, the plant-scale ingots were scalped, homogenized, and then hot rolled to final gauge. The alloy plates were then solution heat treated and then cold water quenched. The plates were then stretched about 2.25% and then artificially aged in accordance with a T7651-type aging practice (see, ANSI H35.1 and AMS 4329A).
[0062] Alloy 6 is a conventional 7085-style plate product rolled to a final gauge of 6.5 inches (165.1 mm). Alloys 7-9 are new variants of the 7085 alloy having manganese (Mn), chromium (Cr), and/or low zirconium (Zr). Alloys 7-8 were rolled to a final gauge of 5.4 inches (137.2 mm). Alloy 9 was rolled to a final gauge of 6.5 inches (165.1 mm).
[0063] After artificial aging, various properties of the aluminum alloy plates were then tested. Specifically, the strength and elongation properties were tested in accordance with ASTM E8 and B557 at the T/4 location of the material. Plane strain fracture toughness properties were tested in the S-L direction and in accordance with ASTM E399 using a C(T) specimen taken from the T/2 location of the material, where the "B" dimension of the specimen was 2.0 inch (5.08 cm) and the "W" dimension of the specimen was 4.0 inches (10.16 cm). Triplicate C(T) specimens were samples between width/3 and 2*width/3 except for alloys 8-9, where specimens were sampled two thicknesses away from the plate edge. The typical L-S crack deviation resistance properties (Kmax-dev) were determined per the test procedure described above, except the“W” dimension of the specimen was 2.0 inches (5.08 cm). The test is started using a Kmax of approximately 15 ksi√in. The test results are shown in Tables 8-9, below. Table 8 provides the measured values in standard metric units, and Table 9 provides the measured values in English units.
Table 8 - Measured Properties (metric units)
Figure imgf000038_0001
Figure imgf000039_0003
Table 9 - Measured Properties (English units)
Figure imgf000039_0001
[0064] FIGS. 5-8 are graphs illustrating the properties of the plant based materials. As shown, the new materials having chromium, manganese, and zirconium realize a large improvement in crack deviation resistance relative to the conventional material. The new materials also realize a similar or improved strength-toughness trade-off. FIG. 4 illustrates one embodiment of a property requirement boundary for the new thick wrought 7xxx alloys based on data herein.
Example 3
[0065] Additional lab-scale materials were produced and tested. The compositions of these plant materials are shown in Table 10, below.
Table 10 - Composition of Example 3 Alloys (wt. %) - Lab-Scale
Figure imgf000039_0002
Figure imgf000040_0001
[0066] The balance of each alloy was aluminum and unavoidable impurities (≤ 0.03 wt. % each,≤ 0.10 wt. % total). Alloy 10 is a conventional 7085-style alloy. Alloys 11-26 are new alloys having varying amounts of zinc (Zn), magnesium (Mg), copper (Cu), manganese (Mn), chromium (Cr), and/or zirconium (Zr).
[0067] After casting, the lab-scale ingot were stress-relieved, sawed into multiple sections, scalped, homogenized, and then hot rolled to plate having a final gauge of about 1.75 inches (4.445 cm). The alloy plates were then solution heat treated and then hot water quenched in 180ºF water (82.2ºC) to simulate cooling conditions at T/2 (mid-thickness) for 3 inch plate relative to cold water (ambient) quenching. The plates were then stretched about 2.25% and then artificially aged in accordance with a standard T7X51-type aging practice, expected to fall between T7651 and T7451.
[0068] After artificial aging, various properties of the aluminum alloy plates were tested. Specifically, the strength and elongation properties were tested in accordance with ASTM E8 and B557 at the T/2 location of the material. Plane strain fracture toughness properties were tested in the L-T direction and in accordance with ASTM E399 using a C(T) specimen taken from the T/2 location of the material, where the "B" dimension of the specimen was 0.25 inch (6.35 mm) and the "W" dimension of the specimen was 2.5 inches (63.5 mm). The typical L-S crack deviation resistance properties (Kmax-dev) were determined per the test procedure described above, except the“W” dimension of the specimen was 1.3 inches (33.02 mm). The test is started using a Kmax of approximately 20 ksi√in. The test results are shown in Tables 11-12, below. Table 11 provides the measured values in standard metric units, and Table 12 provides the measured values in English units.
Table 11 - Measured Properties (metric units)
Figure imgf000041_0002
Table 12 - Measured Properties (English units)
Figure imgf000041_0001
Figure imgf000042_0002
[0069] FIGS.9-10 are graphs illustrating properties of the Example 3 alloys. As shown, the materials respond differently to additions of Cr as a function of Zn, Mg and Cu levels. For a 7085-type alloy (alloys 10-13), the presence of Cr, Mn and Zr facilitates a Kmax-dev improvement over the conventional 7085 material (alloy 10). For alloys with increased Mg content (alloys 14- 17), the addition of Cr in and of itself without the need for Zr facilitates significant increases in Kmax-dev at equivalent strength levels over an alloy with Zr but no Cr (alloy 14). For alloys with either lower or higher Zn (alloys 18-23), the addition of Cr in and of itself without Zr also appears to show some improvement in either strength or Kmax-dev over the respective alloys with Zr but no Cr. Finally, for alloys with increased Cu content (alloys 24-26), the addition of Cr in and of itself without Zr also appears to decrease Kmax-dev over an alloy with Zr but no Cr (alloy 24). Further, FIG.10 shows that a similar trade-off between fracture toughness and tensile yield strength is achieved for a 7085-type alloy containing Cr, Mn and Zr (alloy 13) over the conventional 7085 material (alloy 10). Similarly, alloys with increased Mg, reduced or increased Zn content with additions of Cr realize similar or improved trade-offs between fracture toughness and tensile yield strength over their Cr-free and Zr-containing base alloys.
Example 4
[0070] Additional lab-scale materials were produced and tested. The compositions of these plant materials are shown in Table 13, below.
Table 13 - Composition of Example 4 Alloys (wt. %) - Lab-Scale
Figure imgf000042_0001
[0071] The balance of each alloy was aluminum and unavoidable impurities (≤ 0.03 wt. % each,≤ 0.10 wt. % total). Alloys 31-32 are conventional 7085-style alloy. Alloys 27-30 are new alloys having varying amounts of manganese (Mn), chromium (Cr), and/or zirconium (Zr).
[0072] After casting, the lab-scale ingots were stress-relieved, sawed into multiple sections, scalped, homogenized, and then hot rolled to plate having a final gauge of about 1.75 inches (4.445 cm). The alloy plates were then solution heat treated and then hot water quenched in 190ºF water (87.8ºC) to simulate cooling conditions at T/2 (mid-thickness) for 5 inch plate relative to cold water (ambient) quenching. The plates were then stretched about 2.25% and then artificially aged in accordance with a standard T7651-type or T7451-type aging practice.
[0073] After artificial aging, various properties of the aluminum alloy plates were tested. Specifically, the strength and elongation properties were tested in accordance with ASTM E8 and B557 at the T/2 location of the material. Plane strain fracture toughness properties were tested in the L-T direction and in accordance with ASTM E399 using a C(T) specimen taken from the T/2 location of the material, where the "B" dimension of the specimen was 0.25 inch (6.35 mm) and the "W" dimension of the specimen was 2.5 inches (63.5 mm). The typical L-S crack deviation resistance properties (Kmax-dev) were determined per the test procedure described above, except the“W” dimension of the specimen was 1.3 inches (33.02 mm). The test is started using a Kmax of approximately 20 ksi√in. The test results are shown in Tables 14-15, below. Table 14 provides the measured values in standard metric units, and Table 15 provides the measured values in English units.
Table 14 - Measured Properties (metric units)
Figure imgf000043_0001
Table 15 - Measured Properties (English units)
Figure imgf000044_0001
[0074] FIGS.11-12 are graphs illustrating properties of the Example 4 alloys. As shown, the addition of manganese in alloys 27 & 28 appears to have a limited impact on improving the trade-off between crack deviation resistance and tensile yield strength. Furthermore, the addition of only low levels of Cr (0.12-0.13) in alloys 29 & 30 appears to be insufficient to provide a significant impact on Kmax-dev relative to conventional 7085 materials (alloys 31 & 32).
[0075] While various embodiments of the present disclosure have been described in detail, it is apparent that modifications and adaptations of those embodiments will occur to those skilled in the art. However, it is to be expressly understood that such modifications and adaptations are within the spirit and scope of the present disclosure.

Claims

CLAIMS What is claimed is:
1. A wrought 7085 aluminum alloy product having a thickness of 3.0 to 12.0 inches and having 0.080 - 0.250 wt. % Cr, optionally with 0.07 - 0.15 wt. % Zr and/or 0.15 - 0.50 wt. % Mn.
2. A wrought 7065 aluminum alloy product having a thickness of 3.0 to 12.0 inches and having 0.080 - 0.250 wt. % Cr, optionally with 0.07 - 0.15 wt. % Zr and/or 0.15 - 0.50 wt. % Mn.
3. A wrought 7040 aluminum alloy product having a thickness of 3.0 to 12.0 inches and having 0.080 - 0.250 wt. % Cr, optionally with 0.07 - 0.15 wt. % Zr and/or 0.15 - 0.50 wt. % Mn.
4. A wrought 7140 aluminum alloy product having a thickness of 3.0 to 12.0 inches and having 0.080 - 0.250 wt. % Cr, optionally with 0.07 - 0.15 wt. % Zr and/or 0.15 - 0.50 wt. % Mn.
5. A wrought 7050 aluminum alloy product having a thickness of 3.0 to 12.0 inches and having 0.080 - 0.250 wt. % Cr, optionally with 0.07 - 0.15 wt. % Zr and/or 0.15 - 0.50 wt. % Mn.
6. A wrought 7150 aluminum alloy product having a thickness of 3.0 to 12.0 inches and having 0.080 - 0.250 wt. % Cr, optionally with 0.07 - 0.15 wt. % Zr and/or 0.15 - 0.50 wt. % Mn.
7. A wrought 7250 aluminum alloy product having a thickness of 3.0 to 12.0 inches and having 0.080 - 0.250 wt. % Cr, optionally with 0.07 - 0.15 wt. % Zr and/or 0.15 - 0.50 wt. % Mn.
8. A wrought 7136 aluminum alloy product having a thickness of 3.0 to 12.0 inches and having 0.080 - 0.250 wt. % Cr, optionally with 0.07 - 0.15 wt. % Zr and/or 0.15 - 0.50 wt. % Mn.
9. A wrought 7010 aluminum alloy product having a thickness of 3.0 to 12.0 inches and having 0.080 - 0.250 wt. % Cr, optionally with 0.07 - 0.15 wt. % Zr and/or 0.15 - 0.50 wt. % Mn.
10. A wrought 7081 aluminum alloy product having a thickness of 3.0 to 12.0 inches and having 0.080 - 0.250 wt. % Cr, optionally with 0.07 - 0.15 wt. % Zr and/or 0.15 - 0.50 wt. % Mn.
11. A wrought 7181 aluminum alloy product having a thickness of 3.0 to 12.0 inches and having 0.080 - 0.250 wt. % Cr, optionally with 0.07 - 0.15 wt. % Zr and/or 0.15 - 0.50 wt. % Mn.
12. A wrought 7099 aluminum alloy product having a thickness of 3.0 to 12.0 inches and having 0.080 - 0.250 wt. % Cr, optionally with 0.07 - 0.15 wt. % Zr and/or 0.15 - 0.50 wt. % Mn.
13. A wrought 7199 aluminum alloy product having a thickness of 3.0 to 12.0 inches and having 0.080 - 0.250 wt. % Cr, optionally with 0.07 - 0.15 wt. % Zr and/or 0.15 - 0.50 wt. % Mn.
14. A wrought 7097 aluminum alloy product having a thickness of 3.0 to 12.0 inches and having 0.080 - 0.250 wt. % Cr, optionally with 0.07 - 0.15 wt. % Zr and/or 0.15 - 0.50 wt. % Mn.
15. The wrought aluminum alloy products of any of claims 1-14, wherein the wrought aluminum alloy product includes a sufficient amount of the Cr, optionally with the Zr and/or the Mn, to achieve at least a 5% increase in Kmax-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
16. The wrought aluminum alloy products of any of claims 1-14, wherein the wrought aluminum alloy product includes a sufficient amount of the Cr, optionally with the Zr and/or the Mn, to achieve at least a 10% increase in Kmax-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
17. The wrought aluminum alloy products of any of claims 1-14, wherein the wrought aluminum alloy product includes a sufficient amount of the Cr, optionally with the Zr and/or the Mn, to achieve at least a 14% increase in Kmax-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
18. The wrought aluminum alloy products of any of claims 1-14, wherein the wrought aluminum alloy product includes a sufficient amount of the Cr, optionally with the Zr and/or the Mn, to achieve at least a 18% increase in Kmax-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
19. The wrought aluminum alloy products of any of claims 1-14, wherein the wrought aluminum alloy product includes a sufficient amount of the Cr, optionally with the Zr and/or the Mn, to achieve at least a 22% increase in Kmax-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
20. The wrought aluminum alloy products of any of claims 1-14, wherein the wrought aluminum alloy product includes a sufficient amount of the Cr, optionally with the Zr and/or the Mn, to achieve at least a 26% increase in Kmax-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
21. The wrought aluminum alloy products of any of claims 1-14, wherein the wrought aluminum alloy product includes a sufficient amount of the Cr, optionally with the Zr and/or the Mn, to achieve at least a 30% increase in Kmax-dev as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn, at equivalent strength.
22. The wrought aluminum alloy products of any of claims 15-21, wherein the wrought aluminum alloy product achieves at least equivalent L-T plane strain KIC fracture toughness as compared to an equivalent 7xxx aluminum alloy product having not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn.
23. The wrought aluminum alloy products of any of claims 1-22, wherein the wrought aluminum alloy product contains an amount of chromium such that Cr(min)≤ Cr≤ Cr(max), wherein Cr(min) = 0.251 - 0.082(Mg), and wherein Cr(max) = 0.351 - 0.082(Mg).
24. The wrought 7xxx aluminum alloy products of any of claims 1-23, wherein the wrought aluminum alloy product is essentially free of zirconium.
25. The wrought 7xxx aluminum alloy products of any of claims 1-24, wherein the wrought aluminum alloy products include 0.15 - 0.50 wt. % Mn.
26. The wrought 7xxx aluminum alloy products of any of claims 1-23 and 25, wherein the wrought aluminum alloy products include 0.07 - 0.15 wt. % Zr.
27. The wrought 7xxx aluminum alloy products of any of claims 1-23 and 25, wherein the wrought aluminum alloy products include 0.07 - 0.15 wt. % Zr and 0.25 - 0.45 wt. % Mn.
28. The wrought 7xxx aluminum alloy products of any of claims 1-27, wherein the wrought aluminum alloy products have a thickness of at least 4.0 inches.
29. The wrought 7xxx aluminum alloy products of any of claims 1-27, wherein the wrought aluminum alloy products have a thickness of at least 5.0 inches.
30. The wrought 7xxx aluminum alloy products of any of claims 1-27, wherein the wrought aluminum alloy products have a thickness of not greater than 8.0 inches.
31. The wrought 7xxx aluminum alloy products of any of claims 1-27, wherein the wrought aluminum alloy products have a thickness of not greater than 6.0 inches.
32. A wrought 7xxx aluminum alloy product having a thickness of 3.0 - 12.0 inches, comprising:
0.080 - 0.250 wt. % Cr;
6.0 - iO.O wt. % Zn;
1 .3 - 2.3 wt % Mg;
1.2 - 2.6 wt. % Cu;
up to 0.50 wt. % MIL;
up to 0.15 wt % Zr;
up to 0.15 wt. % Ti;
up to 0.15 wt. % Si; and
up to 0.15 wt. % Fe;
the balance being aluminum and other elements, wherein the wrought 7xxx aluminum alloy product includes not greater than 0.05 wt. % of any one of the other elements, and wherein the wrought 7xxx aluminum alloy product includes not greater than 0.15 wt % in total of the other elements;
Figure imgf000049_0001
33. The wrought 7xxx aluminum alloy product of claim 32, comprising 0,15 - 0.50 wt. % Mn.
34. The wrought 7xxx aluminum alloy product of any of claims 32-33, comprising 0.07 - 0.15 wt. % Zr.
35. The wrought 7xxx aluminum alloy product of claim 32, comprising a sufficient amount of the E phase to realize at least a 10% improvement in typical L-S crack deviation resistance
Figure imgf000049_0005
compared to an equivalent 7xxx product, wherein the equivalent 7xxx product is of an
Figure imgf000049_0004
equivalent composition, form, thickness and temper as the wrought 7xxx aluminum alloy product, but the equivalent 7xxx product contains not greater than 0.01 wt. % Cr and not greater than 0.02 wt. % Mn.
36. The wrought 7xxx aluminum alloy product of claim 35, comprising a sufficient amount of the E phase and Mn containing dispersoids to realize the at least a 10% improvement in typical L-S crack deviation resistance
Figure imgf000049_0002
37. The wrought 7xxx aluminum alloy product of any of claims 35-36, comprising a sufficient amount of the E phase and Al3Zr, optionally with Mn containing dispersoids, to realize the at least a 10% improvement in typical L-S crack deviation resistance
Figure imgf000049_0003
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