WO2016154883A1

WO2016154883A1 - Cutting die module providing pattern change in floor tile

Info

Publication number: WO2016154883A1
Application number: PCT/CN2015/075474
Authority: WO
Inventors: 吕锜名
Original assignee: 吕锜名
Priority date: 2015-03-31
Filing date: 2015-03-31
Publication date: 2016-10-06

Abstract

A cutting die module providing a pattern change in a floor tile, comprising a positioning template (110), a plurality of edge cutting blades (120), a plurality of blade clamping strips (130) and at least one pattern cutting die (140). The positioning template is provided with a joint surface (111), the periphery of the joint surface is defined as a window-shaped material returning space (113), the edge cutting blades are attached to blade clamping side faces (112) of the positioning template, and the blade clamping strips are jointed to the blade clamping side faces so as to fix the edge cutting blades. The pattern cutting die is jointed to the joint surface and is located in a window of the window-shaped material returning space, and the pattern cutting die is provided with a closed pattern blade which does not extend out of the window-shaped material returning space and is not connected to the edge cutting blades, such that when a floor tile is cut, pattern holes and pattern replacement blocks of the floor tile can be produced simultaneously, thereby making the floor tile have a pattern change.

Description

Die module with pattern change in floor tiles

Technical field

The utility model relates to a cutting and cutting device, such as a general part of a machine for cutting, punching, punching and punching, which is installed on a cutting machine or equipment for punching, and particularly relates to a pattern in a floor tile. A changing die module.

Background technique

Most of the early floor tiles were ceramic sintered. With the diversification of floor tiles, there are wood and organic polymer materials. Among them, the organic polymeric material can be cut and formed, and the conventional one-side cutting is not only labor-intensive but also difficult to control the cutting size. Therefore, the applicant proposes that the die module can be modularly installed in a stamping device, and the floor tile can be punched out in one step instead of one-side cutting, for example, the "two-way cutting die" of Taiwanese Bulletin No. M389622 Module, China Taiwan Bulletin No. M388404 "Array Cutting Die Module", Taiwan Taiwan Bulletin No. M388405 "Two-way Array Cutting Die Module", Taiwan Taiwan Bulletin No. M387756 "Punching Die Module" and Taiwan, China Bulletin No. M384760, "Cutter Module for Punching Plastic Flooring".

At present, the interior of the floor tile cannot be changed in the interior after the forming, and the fixed pattern can only be made on the surface of the floor tile. Alternatively, the secondary punching method is used to make the pattern holes of the replaceable pattern in the floor tile, so it is necessary to design two sets of die modules, and the manufacturing process and cost are doubled.

technical problem

The main purpose of the utility model is to provide a die module with a pattern change in the floor tile. When the floor tile is cut, the pattern hole of the floor tile and the pattern replacement block can be simultaneously generated, so that the floor tile is changed when the tile is installed.

The second object of the utility model is to provide a die module with a pattern change in the floor tile, which can realize the floor tile which is replaced by the pattern change under the requirement of a set of die module without increasing the manufacturing procedure and cost.

Technical solution

In order to achieve the above object, the technical solution of the present invention is implemented as follows:

The utility model provides a knife module with a pattern change in a floor tile, comprising:

a positioning template having a joint surface and a plurality of side faces of the cutter on the side of the joint surface, the periphery of the joint surface being defined as a window-shaped return space;

a plurality of trimming edges are attached to the sides of each of the cutters;

a plurality of knives, coupled to the sides of each of the knives to secure each of the edging edges;

a first pattern cutter die is coupled to the joint surface and located in a window of the window-shaped returning space, the first pattern cutter mold has a first closed pattern blade, and the first closed pattern blade does not exceed the window The shaped return space is not connected to each of the trimming edges.

Further, a blanking frame plate is further included to be coupled to the window-shaped returning space.

Further, a pattern blanking plate is further included, coupled to the first pattern cutting die and located in the closed space of the first closed pattern cutting edge.

Further, a second pattern cutter mold is further included, and is coupled to the joint surface and located in the window of the window-shaped returning space, the second pattern cutter mold has a second closed pattern blade, and the second closed pattern blade The window-shaped returning space is not exceeded and is not connected to each of the cutting edge and the first closed pattern cutting edge.

Further, a second pattern cutter is further included in the joint surface and located in another window of the window-shaped return space, the second pattern cutter has a second closed pattern blade, and the second closed pattern The cutting edge does not exceed the window-shaped returning space and is not connected to each of the cutting edge cutting edge and the first closed pattern cutting edge.

Further, wherein the first closed pattern blade and the second closed pattern blade have different cut shapes.

Further, the cutting shape of the first closed pattern blade is selected from one of a circle, a polygon, a diamond, a triangle, a geometric pattern, an English letter and a digital pattern.

Further, wherein the positioning template is selected from one of a square plate and a rectangular plate.

Further, the cutting acute angle of each of the cutting edges is aligned with the corresponding side of each of the clamping blades.

Further, the window of the window-shaped return space is a recessed positioning area to position the first pattern die.

Beneficial effect

The utility model provides a knife die module with a pattern change in the floor tile. When the floor tile is cut, the pattern hole of the floor tile and the pattern replacement block can be simultaneously generated, so that the floor tile is changed when the tile is installed. Moreover, it is possible to produce a floor tile that is replaced by a pattern change without requiring a manufacturing procedure and cost.

DRAWINGS

1 is an exploded perspective view of a die module having a pattern change in a floor tile according to a first embodiment of the present invention.

2 is a perspective view of a three-dimensional assembly of the die module according to the first embodiment of the present invention.

FIG. 3A is a schematic view of cutting two different patterned floor tiles by using the die module according to the first embodiment of the present invention.

FIG. 3B is a schematic view of the two different patterned tiles after replacing the small pattern according to the first embodiment of the present invention. FIG.

FIG. 4 is an exploded perspective view showing the assembly of a die module having a pattern change in another floor tile according to a second embodiment of the present invention.

FIG. 5 is a perspective view of a three-dimensional assembly of the die module according to a second embodiment of the present invention.

FIG. 6A is a schematic view showing the cutting of two different pattern tiles by using the die module according to the second embodiment of the present invention.

FIG. 6B is a schematic view of the two different patterned tiles after replacing the small pattern according to the second embodiment of the present invention. FIG.

FIG. 7 is an exploded perspective view showing the assembly of a die module having a pattern change in another floor tile according to a third embodiment of the present invention.

FIG. 8 is a perspective view of a three-dimensional assembly of the die module according to a third embodiment of the present invention.

FIG. 9 is an exploded perspective view showing the assembly of a die module having a pattern change in another floor tile according to a fourth embodiment of the present invention.

FIG. 10 is a perspective view of a three-dimensional assembly of the die module according to a fourth embodiment of the present invention.

FIG. 11 is an exploded perspective view showing the assembly of a die module having a pattern change in another floor tile according to a fifth embodiment of the present invention.

FIG. 12 is a perspective view of a three-dimensional assembly of the die module according to a fifth embodiment of the present invention.

Embodiment of the present invention

In accordance with a first embodiment of the present invention, a die module having a pattern change in a floor tile is illustrated in the exploded view of the assembly of FIG. 1 and the perspective view of FIG. The die module 100 includes a positioning template 110, a plurality of trimming edges 120, a plurality of clamping strips 130, and a first patterning die 140.

The positioning template 110 can be a sheet metal module. The positioning template 110 has a bonding surface 111 and a plurality of clamping side surfaces 112 on the side of the bonding surface 111. The clamping side 112 can be perpendicular to the bonding surface 111. The periphery of the joint surface 111 is defined as a window-shaped return space 113 having at least one

window

114, 115. In this embodiment, the positioning template 110 can be a square plate for cutting a square floor tile. The window-shaped return space 113 has four windows for mounting four pattern cutters. The positioning template 110 serves as a main structure of the die module 100 and has a plurality of upper holes 116 in the corners and a plurality of positioning holes for fixing the first pattern die 140 and the components, so that the positioning template 110 is combined with a stamping implement in combination with other components.

The edge cutting edges 120 are attached to the side surfaces 112 of the clamping blades. The clamping strips 130 are coupled to the side surfaces 112 of the clamping cutters to fix the cutting edges 120. For example, the side surfaces 112 of the knives are provided with screw holes, and the cutting edges 120 and the knives 130 are provided with fixing holes, and the screws pass through the knives 130 and the cutting edges 120. The fixing holes are coupled to the screw holes of the side faces 112 of the clamping blades such that the cutting edges 120 are fixed to the periphery of the positioning template 110. The trimming edges 120 are used to cut the sides of the tiles. Preferably, the cutting acute angles 121 of the trimming edges 120 are preferably aligned with the corresponding clamping side surfaces 112, and the cutting edges 120 may be single-edged sharpened edges. Therefore, the area size in the tile after cutting is equal to the area size of the positioning template 110, which is easy to control and calculate the size of the floor tile.

The first pattern cutter 140 is coupled to the joint surface 111 and positioned within a window 114 of the window-shaped return space 113. For example, the template of the first pattern die 140 has a through hole through which the screw passes through a positioning hole that is coupled to the positioning die plate 110. Moreover, the first pattern cutter 140 has a first closed pattern blade 141 that does not exceed the window-shaped blanking space 113 and is not connected to the trimming edges 120. Therefore, there is no blade in the window-shaped returning space 113, and the cutting edge cutting edge 120 and the first closing pattern cutting edge 141 are included. The cutting shape of the first closed pattern blade 141 may be selected from one of a circle, a polygon, a diamond, a triangle, a geometric pattern, an English letter and a digital pattern. In this embodiment, the cutting shape of the first closed pattern blade 141 is a circle, a square, a diamond or a triangle, such as a triangle. The cutting edge of the first closed pattern blade 141 should be equal to the cutting acute angle 121 of the trimming edges 120. The "closed pattern blade" described herein indicates that the blade cutting shape is closed, and the first closing pattern blade 141 is used for cutting the pattern replacement block in the floor tile without a connection gap with the floor tile body.

Preferably, the die module 100 can further include a return frame plate 160 coupled to the window-shaped return space 113. In this embodiment, the size, area, and installation position of the stripping frame 160 may correspond to the window-shaped returning space 113. The stripping frame plate 160 can be provided with a telescopic elastic body 161, such as a rubber body, so that the cutting block module 100 can be withdrawn after the floor tile is cut and formed. More preferably, the die module 100 further includes a pattern stripper 170 coupled to the first pattern die 140 and located in the enclosed space of the first closed pattern blade 141 for modular replacement of the first pattern. Die 140. The pattern stripping plate 170 can also be provided with a telescopic elastic body, which is easy to replace with a module, so that the pattern changing block can be withdrawn from the die module 100 after being cut and formed.

In this embodiment, the die module 100 may further include a second pattern die 150 coupled to the bonding surface 111 and located in another window 115 of the window-shaped returning space 113. Space 113 Can be shaped like a field. The second patterning die 150 has a second closed pattern cutting edge 151 that does not exceed the window-shaped blanking space 113 and is not connected to the cutting edge cutting edge 120 and the first closed pattern cutting edge 141. . Therefore, the plurality of pattern holes in the tile after the cutting are prevented from being connected to each other or the side edges of the floor tiles are connected to cause the floor tiles to be broken. In this embodiment, the cutting shape of the second closed pattern blade 151 is a circle, a square, a diamond or a triangle, such as a circle.

Furthermore, the first closure pattern edge 141 and the second closure pattern edge 151 preferably have different cut shapes. Therefore, the pattern holes and the pattern replacement blocks in the tile after cutting have a variety of shapes.

FIG. 3A is a schematic diagram of cutting two different patterns of floor tiles by using the die module 100. The first floor tile 10 of a specific pattern or color can simultaneously form at least one part in a process of cutting a square (24×24 cm) in one punching. a pattern hole 11 and at least one first pattern replacement block 12, and another second pattern 20 of a specific pattern or color can simultaneously form at least one second pattern hole 21 and at least one second pattern replacement after one punching and cutting a square Block 22. FIG. 3B is a schematic view of two different patterned tiles after replacing a small pattern. The second pattern replacement block 22 can be embedded in the first pattern hole 11 of the first floor tile 10 when the floor tile is installed. The first pattern replacement block 12 can be embedded in the second pattern hole 21 of the second floor tile 20. Or make a mosaic of tiles of various patterns or colors to achieve the pattern change when the tiles are installed. Therefore, the die module 100 with a pattern change in the floor tile provided by the utility model has the following effects. When the floor tiles are cut, the pattern holes of the floor tiles and the pattern replacement blocks can be simultaneously generated, so that the tiles are changed when the tiles are installed.

According to the second embodiment of the present invention, another die module having a pattern change in the floor tile is illustrated in the exploded view of the assembly of FIG. 4 and the three-dimensional assembly diagram of FIG. The die module 200 includes a positioning template 110, a plurality of trimming edges 120, a plurality of clamping strips 130, and a first patterning die 140. The positioning template 110 has a joint surface 111 and a plurality of cutter side surfaces 112 on the side of the joint surface 111. The periphery of the joint surface 111 is defined as a window-shaped return space 113. The edge cutting edges 120 are attached to the side surfaces 112 of the clamping blades. The clamping strips 130 are coupled to the side surfaces 112 of the clamping cutters to fix the cutting edges 120. The first pattern cutter 140 is coupled to the joint surface 111 and located in a window 114 of the window-shaped return space 113. The window-shaped return space 113 may be a square shape. The first pattern cutter 140 has a first closure pattern edge 141 that does not extend beyond the window-shaped blanking space 113 and is not coupled to the edge-cutting edges 120. In this embodiment, the positioning template 110 can be a rectangular plate for cutting a rectangular floor tile.

More specifically, the die module 200 may further include a second pattern die 150 coupled to the bonding surface 111 and located in the window 114 of the window-shaped return space 113, that is, a plurality of pattern cutters can be installed in one window. The second patterning die 150 has a second closed pattern cutting edge 151. The second patterned cutting die 150 does not exceed the window-shaped blanking space 113 and is not connected to the cutting edge cutting edge 120 and the first closed pattern cutting edge 141. . Therefore, the plurality of pattern holes in the tile after the cutting are prevented from being connected to each other or the side edges of the floor tiles are connected to cause the floor tiles to be broken. In this embodiment, the cutting shape of the first closed pattern cutting edge 141 and the second closed pattern cutting edge 151 may be selected from a polygon such as a circle, a square or a non-orthogonal quadrangle, a diamond shape, a triangle shape, a geometric pattern, and an English alphabet. One of them with a digital drawing. In this embodiment, the cutting shape of the first closing pattern cutting edge 141 is a triangle, and the cutting shape of the second closing pattern cutting edge 151 is a circular shape. The die module 200 can additionally include more pattern cutters.

FIG. 6A is a schematic diagram of cutting two different patterns of floor tiles by using the die module 200. The first floor tile 10 of a specific pattern or color can simultaneously form at least one piece in a process of cutting a rectangle (9×36 cm) in one punching. a pattern hole 11 and at least one first pattern replacement block 12, and another second pattern 20 of a specific pattern or color may simultaneously form at least one second pattern hole 21 and at least one second pattern replacement after one punching and cutting the rectangle Block 22. Figure 6B is a schematic illustration of two different patterned tiles after replacement of the small pattern. The second pattern replacement block 22 can be embedded in the first pattern hole 11 of the first floor tile 10 when the floor tile is installed. The first pattern replacement block 12 can be embedded in the second pattern hole 21 of the second floor tile 20. Or make a mosaic of tiles of various patterns or colors to achieve the pattern change when the tiles are installed.

The following describes the third, fourth and fifth embodiments. The pattern cutter of the present invention can be combined with the positioning template, and the pattern cutters having the desired cutting shape can be arranged and fixed to the die module in the desired order. According to the third embodiment of the present invention, another die module 300 having a pattern change in the floor tile is illustrated in the exploded view of the assembly of FIG. 7 and the three-dimensional assembly diagram of FIG. According to the fourth embodiment of the present invention, another die module 400 having a pattern change in the floor tile is illustrated in the exploded view of the assembly of FIG. 9 and the three-dimensional assembly diagram of FIG. According to the fifth embodiment of the present invention, another die module 500 having a pattern change in the floor tile is illustrated in the exploded view of the assembly of FIG. 11 and the three-dimensional assembly diagram of FIG.

As with the second embodiment, the third, fourth and fifth embodiments all have the same basic structure, so the same component names and figure numbers are used. Each of the

die modules

300, 400, and 500 includes a positioning template 110, a plurality of trimming edges 120, a plurality of clamping strips 130, and a first patterning die 140. The positioning template 110 has a joint surface and a plurality of knife side surfaces 112 on the sides of the joint surface, and the periphery of the joint surface is defined It is a window-shaped return space 113. The edge cutting edges 120 are attached to the side surfaces 112 of the clamping blades. The clamping strips 130 are coupled to the side surfaces 112 of the clamping cutters to fix the cutting edges 120. The first pattern cutter 140 is coupled to the joint surface and located in a window 114 of the window-shaped return space 113. The window-shaped return space 113 may be a square shape. The first pattern cutter 140 has a first closure pattern edge 141 that does not extend beyond the window-shaped blanking space 113 and is not coupled to the edge-cutting edges 120. The

die modules

300, 400, and 500 may further include at least one second pattern die 150 coupled to the bonding surface and positioned in the window 114 of the window-shaped returning space 113. The second patterning die 150 has a second closed pattern cutting edge 151 that does not exceed the window-shaped blanking space 113 and is not connected to the cutting edge cutting edge 120 and the first closed pattern cutting edge 141. .

The cutting shape of the first closed pattern blade 141 and the second closed pattern blade 151 may be selected from one of a circle, a polygon, a diamond, a triangle, a geometric pattern, an English letter and a digital pattern. In the third embodiment, the cut shape of the first closed pattern blade 141 and the second closed pattern blade 151 is a geometric pattern such as a hexagonal shape, a star shape, a heart shape, a trapezoidal shape or a sector shape. In the fourth embodiment, the cut shape of the first closed pattern cutting edge 141 and the second closed pattern cutting edge 151 is an English letter, such as an A-shape, a B-shape, a C-shape, a D-shape or an E-shape. In the fifth embodiment, the cutting shape of the first closed pattern cutting edge 141 and the second closing pattern cutting edge 151 is a digital pattern, such as a 1-shaped shape, a 2-shaped shape, a 3-shaped shape, a 4-shaped shape or a 5-shaped shape.

Preferably, the window 114 of the window-shaped blanking space 113 is a recessed positioning area for positioning the first pattern cutter 140, the second pattern cutter 150 or more pattern cutters. The first pattern die 140 or/and the second pattern die 150 have a blade bonding plate that is embedded in the recessed positioning area.

The embodiments described above are merely preferred embodiments for fully illustrating the present invention, and the scope of protection of the present invention is not limited thereto. Equivalent substitutions or alterations made by those skilled in the art based on the present invention are within the scope of the present invention. The scope of protection of the present invention is defined by the claims.

Claims

A die module having a pattern change in a floor tile, characterized in that:

a positioning template having a joint surface and a plurality of side faces of the cutter on the side of the joint surface, the periphery of the joint surface being defined as a window-shaped return space;

a plurality of trimming edges are attached to the sides of each of the cutters;

a plurality of knives, coupled to the sides of each of the knives to secure each of the edging edges;

a first pattern cutter die is coupled to the joint surface and located in a window of the window-shaped returning space, the first pattern cutter mold has a first closed pattern blade, and the first closed pattern blade does not exceed the window The shaped return space is not connected to each of the trimming edges.
The die module of the tile according to claim 1, further comprising a blanking frame plate coupled to the window-shaped returning space.
The die module of claim 2, further comprising a pattern stripper coupled to the first pattern die and located in the enclosed space of the first closed pattern blade.
A die cutter module having a pattern change in a floor tile according to claim 1, further comprising a second pattern cutter die coupled to the joint surface and located in the window of the window-shaped returning space, The second patterning knife mold has a second closed pattern cutting edge that does not exceed the window shaped blanking space and is not coupled to each of the cutting edge cutting edge and the first closed pattern cutting edge.
A die cutter module having a pattern change in a floor tile according to claim 1, further comprising a second pattern cutter die coupled to the joint surface and located in another window of the window-shaped returning space, The second pattern cutter mold has a second closed pattern cutting edge that does not exceed the window-shaped returning space and is not connected to each of the cutting edge cutting edge and the first closed pattern cutting edge.
A die module having a pattern change in a floor tile according to claim 4 or 5, wherein the first closed pattern blade and the second closed pattern blade have different cut shapes.
The die module according to claim 1, wherein the cutting shape of the first closed pattern blade is selected from the group consisting of a circle, a polygon, a diamond, a triangle, a geometric pattern, and an English letter and the like. One of the digital patterns.
The die module according to claim 1, wherein the positioning template is selected from one of a square plate and a rectangular plate.
A die module having a pattern change in a floor tile according to claim 1, wherein each of the blocks The cutting sharp angle of the edge cutting edge is aligned with the corresponding side of each of the clamping blades.
The die module of claim 1 , wherein the window of the window-shaped return space is a recessed positioning area for positioning the first pattern die.