TW201634208A - Knife module for floor-tile having pattern changeability - Google Patents

Abstract

Disclosed is a knife module for floor-tile having pattern changeability, comprising a positioning stencil, a plurality of edge-cutting blades, a plurality of blade-clamping strips and at least a patterned sub-knife module. The positioning stencil has a component-mounting surface. There is a material-returned window area defined around the component-mounting surface. The edge-cutting blades are attached to the corresponding blade-clamping sides of the positioning stencil, and the blade-clamping strips are fastened to the blade-clamping sides for fixing the edge-cutting blades. The patterned sub-knife module is fastened on to the component-mounting surface and located inside a window of the material-returned window area. The patterned sub-knife module has an enclosed patterned blade not extending over the material-returned window area without connecting to the edge-cutting blades. When cutting a floor-tile, a pattern hole and a pattern replaceable block are also formed in the floor-tile so that the floor-tile has pattern changeability.

Description

Die module with pattern change in floor tiles

The invention relates to a general part of a machine for cutting or cutting, such as cutting, punching, punching and punching, for installing a cutting machine or equipment for punching, in particular for a floor tile. A die module with a pattern change.

Most of the early floor tiles were ceramic sintered. With the diversification of floor tiles, there are wood and organic polymer materials. Among them, the organic polymeric material can be cut and formed, and the conventional one-side cutting is not only labor-intensive but also difficult to control the cutting size. Therefore, the applicant proposed a die module, which can be modularly installed in a stamping device, and punched out the floor tile in a single way instead of one-side cutting, for example, the "two-way cutting knife" of the national bulletin No. M389622 "Module Module", "Array Cutting Die Module" of National Bulletin No. M388404, "Two-way Array Cutting Die Module" of National Bulletin No. M388405, and "Punching Die Module" of National Bulletin No. M387756 National Bulletin No. M384760 "Cutter Die Module for Punching Plastic Floor".

At present, the interior of the floor tile cannot be changed in the interior after the forming, and the fixed pattern can only be produced on the surface of the floor tile. Alternatively, the secondary punching method is used to make the pattern holes of the replaceable pattern in the floor tile, so it is necessary to design two sets of die-die modules, and the manufacturing process and cost are doubled.

In order to solve the above problems, the main object of the present invention is to provide a die module with a pattern change in a floor tile. When the floor tile is cut, the pattern hole and the pattern replacement block of the floor tile can be simultaneously generated, so that the floor tile is installed with a pattern. Variety.

A second object of the present invention is to provide a die module having a pattern change in a floor tile, which can be used to produce a floor tile that is replaced by a pattern in a set of die modules without increasing manufacturing procedures and costs.

The object of the present invention and solving the technical problems thereof are achieved by the following technical solutions. The invention discloses a die module with a pattern change in a floor tile, comprising a positioning template, a plurality of edge cutting edges, a plurality of clamping blades and a first pattern cutting die. The positioning template has a joint surface and a plurality of side surfaces of the cutter on the side of the joint surface, and the periphery of the joint surface is defined as a window-shaped return space. The trimming edges are attached to the sides of the cutters. The clip knives are coupled to the sides of the knives to fix the trimming edges. The first pattern cutter is coupled to the joint surface and located in a window of the window-shaped return space, the first pattern cutter has a first closed pattern edge, and the first closed pattern edge is not Exceeding the window-shaped return space without connecting to the trimming edges.

The object of the present invention and solving the technical problems thereof can be further achieved by the following technical measures.

In the foregoing die module, a blanking frame plate may be further included and coupled to the window-shaped returning space. The stripping frame plate can be provided with a telescopic elastic body, which is easy to replace with a module, so that the cutting block module can be withdrawn after the floor tile is cut and formed.

In the foregoing die module, a pattern blanking plate may be further included in the first pattern die and located in the closed space of the first closed pattern blade. The shape of the pattern stripper is preferably an enclosed space corresponding to the first closed pattern blade. The pattern stripping plate can be provided with a telescopic elastic body, which is easy to replace with a module, so that the pattern changing block can be withdrawn from the die module after being cut and formed.

In the foregoing die module, a second pattern die may be further included in the bonding surface and located in the window or another window of the window-shaped blanking space, the second pattern module There is a second closed pattern cutting edge that does not exceed the window-shaped blanking space and is not connected to the cutting edge cutting edge and the first closed pattern cutting edge. Therefore, the plurality of pattern holes in the tile after the cutting are prevented from being connected to each other or the side edges of the floor tiles are connected to cause the floor tiles to rupture.

In the foregoing die module, the first closed pattern blade and the second closed pattern blade preferably have different cut shapes. Therefore, the pattern holes and the pattern replacement blocks in the tile after cutting have a variety of shapes.

In the foregoing die module, the cutting shape of the first closed pattern blade may be selected from one of a circle, a polygon, a diamond, a triangle, a geometric pattern, an English letter and a digital pattern.

In the foregoing die module, the positioning template may be a square plate for cutting a square tile.

In the foregoing die module, the positioning template may be a rectangular plate for cutting a rectangular floor tile.

In the foregoing die module, the cutting edge of the cutting edge is sharp Preferably, it is aligned with the corresponding side faces of the knives. Therefore, the area size of the tile after the cutting is equal to the area size of the positioning template, and the size and size of the floor tile can be easily controlled and calculated.

In the foregoing die module, the window of the window-shaped return space is preferably a recessed positioning area for positioning the first pattern die.

10‧‧‧First floor tiles

11‧‧‧First pattern hole

12‧‧‧First pattern replacement block

20‧‧‧Second floor tiles

21‧‧‧second pattern hole

22‧‧‧Second pattern replacement block

100‧‧‧die module

110‧‧‧ Positioning template

111‧‧‧ joint surface

112‧‧‧Knife side

113‧‧‧Window-shaped return space

114, 115‧‧‧ window

116‧‧‧Upper hole

120‧‧‧Edge cutting edge

121‧‧‧ cutting acute angle

130‧‧‧Clipper blade

140‧‧‧First pattern cutter

141‧‧‧First closed pattern blade

150‧‧‧Second pattern cutter

151‧‧‧Second closed pattern blade

160‧‧‧Return frame board

161‧‧‧ Elastomers

170‧‧‧ pattern stripper

200‧‧‧die module

300‧‧‧die module

400‧‧‧die module

500‧‧‧die module

1 is a schematic exploded view of a die-die module having a pattern change in a floor tile according to a first embodiment of the present invention.

Fig. 2 is a perspective view showing the three-dimensional assembly of the die module according to the first embodiment of the present invention.

FIG. 3A is a schematic view showing the cutting of two different patterned floor tiles by using the die die module according to the first embodiment of the present invention.

Figure 3B is a schematic illustration of two different patterned tiles after replacement of a small pattern in accordance with a first embodiment of the present invention.

Figure 4 is an exploded perspective view of a die module having a pattern change in another floor tile according to a second embodiment of the present invention.

Fig. 5 is a perspective view showing the three-dimensional assembly of the die cutter module according to the second embodiment of the present invention.

FIG. 6A is a schematic view showing the cutting of two different patterned floor tiles by using the die die module according to the second embodiment of the present invention.

Figure 6B is a schematic view of two different patterned tiles after replacement of a small pattern in accordance with a second embodiment of the present invention.

Figure 7 is an exploded perspective view of a die module having a pattern change in another floor tile according to a third embodiment of the present invention.

Figure 8 is a perspective view of a three-dimensional assembly of the die cutter module in accordance with a third embodiment of the present invention.

Figure 9 is an exploded perspective view of a die module having a pattern change in another floor tile according to a fourth embodiment of the present invention.

Figure 10 is a perspective view showing the three-dimensional assembly of the die cutter module according to the fourth embodiment of the present invention.

Figure 11 is an exploded perspective view of a die module having a pattern change in another floor tile according to a fifth embodiment of the present invention.

Fig. 12 is a perspective view showing the three-dimensional assembly of the die cutter module according to the fifth embodiment of the present invention.

The embodiments of the present invention will be described in detail below with reference to the accompanying drawings in which FIG. The components and combinations thereof shown in the figures are not intended to limit the number, shape, and size of actual implementations, and the ratios of dimensions and other related dimensions in the figures are exaggerated or simplified to provide a clearer description. In addition, the actual implementation of the number, shape and size ratio is an optional design, and the requested component layout should be in accordance with the scope of the patent application.

According to a first embodiment of the present invention, a die module having a pattern change in a floor tile is illustrated in the exploded view of the component of FIG. 1 and the second figure. A schematic diagram of the body assembly. The die module 100 includes a positioning template 110, a plurality of trimming edges 120, a plurality of clamping strips 130, and a first patterning die 140.

The positioning template 110 can be a sheet metal module. The positioning template 110 has a joint surface 111 and a plurality of cutter side surfaces 112 on the side of the joint surface 111. The cutter side surfaces 112 are perpendicular to the joint surface 111. The periphery of the joint surface 111 is defined as a window-shaped return space 113 having at least one window 114, 115. In this embodiment, the positioning template 110 can be a square plate for cutting a square floor tile. The window-shaped return space 113 has four windows for mounting four pattern cutters. The positioning template 110 is used as the main structure of the die module 100 and has a plurality of holes 116 above the corners and a plurality of positioning holes for fixing the first pattern die 140 and the components, so that the positioning The template 110 is bonded to a stamping implement in combination with other components.

The trimming edges 120 are attached to the side surfaces 112 of the knives. The clamping strips 130 are coupled to the side surfaces 112 of the clamping blades to fix the cutting edges 120. For example, the side surfaces 112 of the knives are provided with screw holes, and the cutting edges 120 and the squeegee 130 are provided with fixing holes, and the screw passes through the knives 130 and the cutting edges 120. The fixing holes are coupled to the screw holes of the side faces 112 of the clamping blades such that the cutting edges 120 are fixed to the periphery of the positioning template 110. The trimming edges 120 are used to cut the sides of the tiles. Preferably, the cutting acute angles 121 of the trimming edges 120 are preferably aligned with the corresponding side faces 112 of the knives, and the cutting edges 120 can be single-edged sharpened edges. Therefore, the area size in the tile after cutting is equal to the area size of the positioning template 110, which is easy to control and calculate the size of the floor tile.

The first pattern die 140 is bonded to the bonding surface 111 and is located in a window 114 of the window-shaped returning space 113. For example, the template of the first pattern cutter 140 has a through hole through which the screw passes through the positioning hole that is coupled to the positioning template 110. Moreover, the first pattern cutter 140 has a first closed pattern blade 141 that does not exceed the window-shaped blanking space 113 and is not connected to the trimming edges 120. Therefore, there is no blade in the window-shaped returning space 113, and the cutting edge cutting edge 120 and the first closing pattern cutting edge 141 are included. The cutting shape of the first closed pattern blade 141 may be selected from one of a circle, a polygon, a diamond, a triangle, a geometric pattern, an English letter and a digital pattern. In this embodiment, the cutting shape of the first closed pattern blade 141 is circular, square, diamond or triangular, such as a triangle. The cutting edge of the first closed pattern cutting edge 141 should be equal to the cutting acute angle 121 of the cutting edge cutting edges 120. The "closed pattern blade" described herein indicates that the blade cutting shape is closed, and the first closing pattern blade 141 is used to cut the pattern replacement block in the floor tile without a connection gap with the floor tile body.

Preferably, the die module 100 can further include a return frame plate 160 coupled to the window-shaped return space 113. In this embodiment, the size, area, and installation position of the strip frame 160 may correspond to the window-shaped return space 113. The stripping frame 160 can be provided with a telescopic elastic body 161, such as a rubber body, so that the cutting mold module 100 can be withdrawn after the floor tile is cut and formed. More preferably, the die module 100 further includes a patterned stripper 170 coupled to the first pattern die 140 and located in the enclosed space of the first closed pattern blade 141 for modular replacement. The first pattern cutter 140. The pattern stripper 170 can also be provided with a telescopic elastic body, which is easy to replace with a module. Therefore, the pattern replacement block can be withdrawn from the die module 100 after being cut and formed.

In this embodiment, the die module 100 can further include a second pattern die 150 coupled to the bonding surface 111 and located in another window 115 of the window-shaped returning space 113. The shape return space 113 can be a field shape. The second pattern cutter 150 has a second closed pattern cutting edge 151, and the second closed pattern cutting edge 151 does not exceed the window-shaped blanking space 113 and is not connected to the cutting edge cutting edge 120 and the first closed pattern. Blade 141. Therefore, the plurality of pattern holes in the tile after the cutting are prevented from being connected to each other or the side edges of the floor tiles are connected to cause the floor tiles to rupture. In this embodiment, the cutting shape of the second closed pattern cutting edge 151 is circular, square, diamond or triangular, such as a circular shape.

Furthermore, the first closure pattern edge 141 and the second closure pattern edge 151 preferably have different cut shapes. Therefore, the pattern holes and the pattern replacement blocks in the tile after cutting have a variety of shapes.

FIG. 3A is a schematic diagram of cutting two different patterns of the floor tiles by using the die module 100. The first floor tile 10 of a specific pattern or color can be simultaneously formed in a process of punching a square (24×24 cm). At least one first pattern hole 11 and at least one first pattern replacement block 12, and another specific pattern or color second floor tile 20 can simultaneously form at least one second pattern hole 21 and at least one The second pattern replaces the block 22. Figure 3B is a schematic diagram of two different patterned tiles after replacing the small pattern. When the floor tile is installed, the second pattern replacement block 22 can be embedded in the first pattern hole 11 of the first floor tile 10, and the first pattern replacement block 12 can be embedded in the second pattern of the second floor tile 20. Hole 21, or as a variety of patterns or The color of the floor tiles is inlaid to achieve the pattern change when the tiles are installed. Therefore, the die die module 100 with a pattern change in the floor tile provided by the present invention has the following effects. When the floor tiles are cut, the pattern holes of the tiles and the pattern replacement blocks can be simultaneously generated, so that the tiles are changed when the tiles are installed.

According to a second embodiment of the present invention, a die module having a pattern change in another floor tile is illustrated in the exploded view of the element in FIG. 4 and the three-dimensional assembled view in FIG. The die module 200 includes a positioning template 110, a plurality of trimming edges 120, a plurality of clamping strips 130, and a first patterning die 140. The positioning template 110 has a bonding surface 111 and a plurality of clamping side surfaces 112 on the side of the bonding surface 111. The periphery of the bonding surface 111 is defined as a window-shaped returning space 113. The trimming edges 120 are attached to the side surfaces 112 of the knives. The clamping strips 130 are coupled to the side surfaces 112 of the clamping blades to fix the cutting edges 120. The first pattern cutter 140 is coupled to the joint surface 111 and located in a window 114 of the window-shaped return space 113. The window-shaped return space 113 may be a square shape. The first pattern cutter 140 has a first closure pattern edge 141 that does not extend beyond the window-shaped return space 113 and is not connected to the edge cutting edges 120. In this embodiment, the positioning template 110 can be a rectangular plate for cutting rectangular bricks.

More specifically, the die module 200 may further include a second pattern die 150 coupled to the bonding surface 111 and located in the window 114 of the window-shaped returning space 113, that is, in a window. Install multiple pattern cutters. The second pattern die 150 has a second closed pattern blade 151, and the second pattern die 150 does not exceed the window-shaped blanking space 113 and is not connected to the edge cutting edge 120 and the first closed pattern. Blade 141. Therefore, the plurality of pattern holes in the tile after the cutting are prevented from being connected to each other or the side edges of the floor tiles are connected to cause the floor tiles to rupture. In this embodiment, the cutting shape of the first closed pattern cutting edge 141 and the second closed pattern cutting edge 151 may be selected from a polygon such as a circle, a square or a non-orthogonal quadrangle, a diamond shape, a triangle shape, a geometric pattern, and an English alphabet. One of the digital drawings. In this embodiment, the cutting shape of the first closed pattern cutting edge 141 is a triangle, and the cutting shape of the second closing pattern cutting edge 151 is a circular shape. The die module 200 can further include more pattern cutters.

FIG. 6A is a schematic view showing the use of the die module 200 to cut two different patterns of the floor tiles, and the first floor tile 10 of a specific pattern or color can be simultaneously formed in a process of cutting a rectangular shape (9×36 cm). At least one first pattern hole 11 and at least one first pattern replacement block 12, and another specific pattern or color second floor tile 20 can simultaneously form at least one second pattern hole 21 and at least one The second pattern replaces the block 22. Figure 6B is a schematic diagram of two different patterned tiles after replacing the small pattern. When the floor tile is installed, the second pattern replacement block 22 can be embedded in the first pattern hole 11 of the first floor tile 10, and the first pattern replacement block 12 can be embedded in the second pattern of the second floor tile 20. The hole 21, or a mosaic of various patterns or colors, is used to change the pattern when the floor tile is installed.

The following describes the third, fourth and fifth embodiments to illustrate that the pattern die of the present invention can be modularly coupled to the positioning template, and the pattern cutters having the desired cutting shape can be arranged and fixed in the die module in the desired order. . According to the third embodiment of the present invention, another die-forming module 300 having a pattern change in the floor tile is illustrated in the exploded view of the component diagram of FIG. 7 and the three-dimensional assembly diagram of FIG. According to the invention In a fourth embodiment, a die-die module 400 having a pattern change in another tile is illustrated in the exploded view of the component of FIG. 9 and the assembled view of FIG. According to the fifth embodiment of the present invention, another die-forming module 500 having a pattern change in the floor tile is illustrated in the exploded view of the element in FIG. 11 and the three-dimensional assembled view in FIG.

As with the second embodiment, the third, fourth and fifth embodiments all have the same basic structure, so the same component names and figure numbers are used. Each of the die modules 300, 400, and 500 includes a positioning template 110, a plurality of trimming edges 120, a plurality of clamping strips 130, and a first patterning die 140. The positioning template 110 has a joint surface and a plurality of cutter side surfaces 112 on the sides of the joint surface, and the periphery of the joint surface is defined as a window-shaped return space 113. The trimming edges 120 are attached to the side surfaces 112 of the knives. The clamping strips 130 are coupled to the side surfaces 112 of the clamping blades to fix the cutting edges 120. The first pattern cutter 140 is coupled to the joint surface and located in a window 114 of the window-shaped return space 113. The window-shaped return space 113 may be a square shape. The first pattern cutter 140 has a first closure pattern edge 141 that does not extend beyond the window-shaped return space 113 and is not connected to the edge cutting edges 120. Each of the die modules 300, 400, and 500 may further include at least one second pattern die 150 coupled to the bonding surface and located in the window 114 of the window-shaped returning space 113. The second pattern cutter 150 has a second closed pattern cutting edge 151, and the second closed pattern cutting edge 151 does not exceed the window-shaped blanking space 113 and is not connected to the cutting edge cutting edge 120 and the first closed pattern. Blade 141.

The first closed pattern blade 141 and the second closed pattern blade 151 The cut shape can be selected from one of a circle, a polygon, a diamond, a triangle, a geometric pattern, an English letter and a digital pattern. In the third embodiment, the cut shape of the first closed pattern blade 141 and the second closed pattern blade 151 is a geometric pattern such as a hexagonal shape, a star shape, a heart shape, a trapezoidal shape or a fan shape. In the fourth embodiment, the cut shape of the first closed pattern blade 141 and the second closed pattern blade 151 is an English letter, such as an A-shape, a B-shape, a C-shape, a D-shape or an E-shape. In the fifth embodiment, the cutting shape of the first closed pattern cutting edge 141 and the second closing pattern cutting edge 151 is a digital pattern, such as a 1-shaped shape, a 2-shaped shape, a 3-shaped shape, a 4-shaped shape or a 5-shaped shape.

Preferably, the window 114 of the window-shaped blanking space 113 is a recessed positioning area for positioning the first pattern cutter 140, the second pattern cutter 150 or more pattern cutters. The first pattern die 140 or/and the second pattern die 150 have a blade bonding plate that is embedded in the recessed positioning region.

The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Although the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the present invention. Any simple modifications, equivalent changes and modifications made without departing from the technical scope of the present invention are still within the technical scope of the present invention.

100‧‧‧die module

110‧‧‧ Positioning template

111‧‧‧ joint surface

112‧‧‧Knife side

113‧‧‧Window-shaped return space

114, 115‧‧‧ window

116‧‧‧Upper hole

120‧‧‧Edge cutting edge

121‧‧‧ cutting acute angle

130‧‧‧Clipper blade

140‧‧‧First pattern cutter

141‧‧‧First closed pattern blade

150‧‧‧Second pattern cutter

151‧‧‧Second closed pattern blade

160‧‧‧Return frame board

161‧‧‧ Elastomers

170‧‧‧ pattern stripper

Claims (10)

A knife die module with a pattern change in a floor tile comprises: a positioning template having a joint surface and a plurality of side faces of the cutter on the side of the joint surface, the periphery of the joint surface being defined as a window shape returning Space; a plurality of trimming edges are attached to the sides of the clamping cutters; a plurality of clamping blades are coupled to the sides of the clamping cutters to fix the cutting edges; and a first pattern cutter The first pattern cutter has a first closed pattern cutting edge, and the first closed pattern cutting edge does not exceed the window-shaped returning space. Not connected to the trimming edges. The die module having the pattern change in the floor tile according to the first aspect of the patent application, further comprising a return frame plate coupled to the window-shaped returning space. A die cutter module having a pattern change in a floor tile according to claim 2, further comprising a pattern stripper plate coupled to the first pattern die and located in an enclosed space of the first closed pattern blade . A die cutter module having a pattern change in the floor tile according to claim 1 , further comprising a second pattern cutter die coupled to the joint surface and located in the window of the window-shaped return space; The second pattern cutter has a second closure pattern edge that does not exceed the window-shaped return space and is not coupled to the edge cutter edge and the first closure pattern edge. A die cutter module having a pattern change in the floor tile according to claim 1 of the patent application, further comprising a second pattern cutter die coupled to the joint surface and located in another window of the window-shaped return space The second pattern cutter has a second closure a pattern cutting edge, the second closed pattern cutting edge not exceeding the window-shaped blanking space and not connected to the cutting edge cutting edge and the first closed pattern cutting edge. The die module having a pattern change in the floor tile according to claim 4 or 5, wherein the first closed pattern blade and the second closed pattern blade have different cut shapes. The die module of the first embodiment of the first closed pattern blade is selected from the group consisting of a circle, a polygon, a diamond, a triangle, a geometric pattern, and an English alphabet. One of the digital drawings. The die module of the floor tile having the pattern change according to the first aspect of the invention, wherein the positioning template is selected from one of a square plate and a rectangular plate. The die module of the floor tile having the pattern change according to the first aspect of the invention, wherein the cutting edges of the trimming edges are aligned with the corresponding side faces of the cutters. The die module of the floor tile having the pattern change according to the first aspect of the invention, wherein the window of the window-shaped return space is a recessed positioning area for positioning the first pattern die.