WO2016147850A1 - Deodorant glass agent - Google Patents
Deodorant glass agent Download PDFInfo
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- WO2016147850A1 WO2016147850A1 PCT/JP2016/056156 JP2016056156W WO2016147850A1 WO 2016147850 A1 WO2016147850 A1 WO 2016147850A1 JP 2016056156 W JP2016056156 W JP 2016056156W WO 2016147850 A1 WO2016147850 A1 WO 2016147850A1
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- deodorizing
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L9/00—Disinfection, sterilisation or deodorisation of air
- A61L9/01—Deodorant compositions
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/089—Glass compositions containing silica with 40% to 90% silica, by weight containing boron
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/089—Glass compositions containing silica with 40% to 90% silica, by weight containing boron
- C03C3/091—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C4/00—Compositions for glass with special properties
Definitions
- the present invention relates to a deodorizing glass agent having a function of deodorizing malodorous substances such as lower fatty acids and body odor components as well as sulfur-based malodorous substances such as hydrogen sulfide and methyl mercaptan.
- methyl mercaptan is known as a foul odor-causing substance that can feel a rotten odor even at a low concentration of about ppb, and technical development relating to its deodorization has been conventionally demanded.
- a soluble glass containing P 2 O 5 as a main component contains any of silver, copper, and iron, and PO 4 2- ion, Ag + ion, Cu 2+ ion, and Fe 2+ ion.
- the deodorizing substances such as methyl mercaptan are removed by the technology for deodorizing sulfur-based malodors by setting the dissolution rate of the solution within a specific range (Patent Document 1) and the deodorizer in which copper oxide is dispersed in activated carbon.
- Patent Document 2 A technique (Patent Document 2) is disclosed.
- Patent Document 1 is a technology that utilizes a sulfurization reaction between Ag + ions, Cu 2+ ions, Fe 2+ ions, and sulfur components generated by dissolution, when the equilibrium state is reached, further reactions are not possible.
- the problem is that a continuous deodorizing effect cannot be expected, and the soluble glass agent mainly composed of P 2 O 5 lacks chemical durability, particularly water resistance.
- the soluble glass agent mainly composed of P 2 O 5 lacks chemical durability, particularly water resistance.
- it is inferior in convenience because it is restricted in terms of product shape and usage, such as being easy to handle and difficult to handle.
- Patent Document 2 Although the specific action of copper oxide is not described in Patent Document 2, it is assumed that the malodorous substance removal efficiency of the activated carbon is improved by the catalytic action. However, the technique of Patent Document 2 has a problem that the copper oxide dispersed in the activated carbon is poisoned (catalyst deterioration) due to the reaction with the malodor-causing substance, and the duration of the deodorizing effect is still insufficient. there were.
- the deodorant As a function of the deodorant, it is originally preferable to be able to deodorize more quickly, but there is a problem that the deodorization speed is not considered in the conventional deodorant.
- the object of the present invention is to solve the above-mentioned problems, deodorize more quickly than conventional deodorants, and stable deodorizing effect for a long time compared to conventional deodorants.
- the present invention provides a deodorant having a high degree of freedom and a high degree of freedom in terms of product shape and use mode without being aggregated even in powder form.
- a deodorizing glass agent comprising “CuO-containing alkali-alkaline earth-borosilicate glass” or “CuO-containing alkali-alkaline earth-silicate glass”, It is characterized by adopting a configuration in which CuO powder is added as a raw material in the range of the following formula (x mol%) so that the particle size (D 50 ) of the deodorizing glass agent is in the following range (y ⁇ m).
- the range defined by the following mathematical formula is shown in FIG. When 0.01 ⁇ x ⁇ 0.198, y ⁇ 4.27x + 0.34 When 0.198 ⁇ x ⁇ 2.03, y ⁇ 5.08x + 0.18 When 2.03 ⁇ x ⁇ 23, y ⁇ 10.5
- Al 2 O 3 is 0 to 6 mol%
- CuO is 0.01 to 23 mol%, and the following formula is satisfied. It is preferable to use one.
- it is more preferable to use a material containing 5 to 20 mol% of B 2 O 3 and 10 to 30 mol% of R 2 O (R Li, Na, K).
- a range defined by the following mathematical formula is shown in FIG. When 0.01 ⁇ x ⁇ 2.03, y ⁇ 5.08x + 0.18 When 2.03 ⁇ x ⁇ 23, y ⁇ 10.5
- the glass composition is SiO 2 53-62 mol%, B 2 O 3 10-17 mol%, Na 2 O 13-19 mol%, CaO 3-7 mol%, Al 2 O 3 0 It is more preferable to use one containing ⁇ 4.5 mol% and CuO 4 ⁇ 13 mol%.
- the range defined by the following mathematical formula is shown in FIG. When 0.01 ⁇ x ⁇ 2.38, y ⁇ 4.27x + 0.34 When 2.38 ⁇ x ⁇ 23, y ⁇ 10.5
- the glass composition is 55 to 65 mol% of SiO 2 , 12 to 20 mol% of Na 2 O, 3 to 7 mol% of CaO, 0 to 5 mol% of Al 2 O 3 , and 4 to 13 mol of CuO. It is more preferable that the content is 1%.
- the present invention has a mechanism for promoting the decomposition reaction of the sulfur-based malodorous substance using CuO contained in the glass as a catalyst as described above, the conventional technique using the “sulfurization reaction” (for example, Patent Document 1). ),
- the deodorizing capacity (for example, in Patent Document 1, which is proportional to the ion concentration for adsorbing the malodorous component of the sulfur component) can be increased, and the deodorizing effect can be obtained by repeatedly using the catalyst. It can last for a long period of time, and it is difficult for poisoning to proceed as in the prior art (for example, Patent Document 2) in which CuO functioning as a catalyst is dispersed in activated carbon. Can be demonstrated stably.
- CuO powder is added as a raw material in the range of the following formula (x mol%), and the particle size (D 50 ) of the deodorizing glass agent is set to the following range (y ⁇ m).
- the particle size (D 50 ) of the deodorizing glass agent is set to the following range (y ⁇ m).
- the deodorizing glass agent of the present invention is an “oxidation catalyst-based deodorant” that exhibits a deodorizing effect due to an oxidation catalytic action, and can exhibit an excellent deodorizing effect particularly with respect to methyl mercaptan.
- the function as a catalyst can be more effectively exhibited by securing a large contact area with the malodorous substance by using the deodorizing glass agent in powder form.
- the deodorizing glass agent of the present invention is not limited to sulfur-based malodorous substances, but can be deodorized as long as it is a malodorous substance capable of dehydrogenation.
- acetic acid of lower fatty acids known as body odor (sweat, foot odor)
- isovaleric acid propionic acid
- normal butyric acid normal valeric acid
- caproic acid of medium chain fatty acid defined by the Malodor Control Law
- Enanthate and trans-2-nonenal known as age-related odors
- short-chain fatty acids lower fatty acids
- acetic acid having 1 carbon atom and 5 valeric acids are also treated as lower fatty acids.
- These deodorizing mechanisms for lower fatty acids and trans-2-nonenal are likely to be similar to the catalytic action for sulfurous malodorous substances.
- the deodorizing glass agent of the present invention catalytically decomposes methyl mercaptan to produce dimeric dimethyl disulfide, and at this time, a dehydrogenation reaction occurs.
- lower fatty acids are also decomposed by the dehydrogenation reaction.
- the deodorizing glass agent of the present invention contains a large amount of CuO in the glass, the antibacterial effect due to CuO can be exhibited at the same time.
- the present invention uses a vitrified CuO as a catalyst to promote the decomposition reaction of the sulfur-based malodorous substance, and the deodorizing effect of the sulfur-based malodorous substance Therefore, the deodorizing function can be exhibited without discoloring the glass.
- SiO 2 is 46 to 70 mol%
- B 2 O 3 and R 2 O (R Li, Na, K) in total 15 to 50 mol%
- R′O (R ' Mg, Ca, Sr, Ba) 0-10 mol%
- Al 2 O 3 0-6 mol% glass having the above composition containing CuO 0.01-23 mol%
- the deodorizing glass agent with a high freedom degree regarding a product shape and a use aspect and high convenience is realizable.
- it can exhibit a deodorizing effect that is stable for a long time, has high chemical durability, is less likely to agglomerate when made into powder, is in the presence of room temperature, oxygen, darkness without light, and in the presence of moisture.
- An excellent deodorizing effect can be exhibited even in a high-temperature environment (450 ° C. or lower) (in a state where the surface is wet), and an extremely easy-to-handle deodorizing glass agent can be realized.
- Example 4 is a graph showing measurement results of Example A. It is a graph which shows the measurement result of Example B. It is a graph which shows the measurement result of Example B. 10 is a graph showing measurement results of Example C. 10 is a graph showing measurement results of Example D. 10 is a graph showing measurement results of Example E. 10 is a graph showing measurement results of Example G. 10 is a graph showing measurement results of Example G. It is a graph which shows the measurement result of Example H. It is a graph which shows the relationship between the amount of CuO addition in Claim 1, and a particle size. It is a graph which shows the relationship between the amount of CuO addition in Claim 2, and a particle size. It is a graph which shows the relationship between the amount of CuO addition in Claim 7, and a particle size. 10 is a graph showing measurement results of Example K.
- the shape of the glass agent is a powder obtained by pulverizing after obtaining a pre-molded body by a melt quenching method.
- the pulverization referred to here means pulverization by a generally known pulverizer (for example, a ball mill, a bead mill, a jet mill, a CF mill, etc.), and may be dry or wet.
- SiO 2 SiO 2 is a main component that forms the structural skeleton of glass.
- the content thereof is 46 to 70 mol%, preferably 51 to 63 mol%. If it is less than 46 mol%, the chemical durability of the glass becomes insufficient, and the glass tends to devitrify, which is not preferable. Furthermore, if it is less than 46 mol%, the water resistance of the glass becomes insufficient, and copper ions are more likely to elute in the presence of moisture (including moisture in the atmosphere). Since the deodorizing effect by the sulfurization reaction which occurs by this becomes strong, it is not preferable. If it exceeds 70 mol%, the melting point increases, which makes glass melting difficult and also causes an increase in viscosity.
- B 2 O 3 is a component that improves the solubility and clarity of the glass, and in a specific composition, it also becomes a component that forms the structural skeleton of the glass.
- B 2 O 3 greatly affects the stability of the glass depending on its content, and in the present invention, the meaning as a flux of glass is large.
- the content thereof is set to 5 to 20 mol%, preferably 8 to 17 mol% in consideration of the volatilization amount of B 2 O 3 . When it exceeds 20 mol%, B 2 O 3 is not preferred because it tends to volatilize in the melting process and the composition control becomes difficult.
- it exceeds 30 mol% the chemical durability of the glass becomes insufficient. Specifically, a whitening phenomenon called bloom is caused by a reaction between the glass agent and moisture in the atmosphere. The occurrence of bloom is undesirable because it reduces the contact area with malodorous gas.
- the alumina in the melting furnace is easily eroded.
- the range in which the total content of B 2 O 3 and R 2 O is 15 to 50 mol%, preferably 21 to 39 mol%, is a region that exhibits a deodorizing effect safely. If it is less than 15 mol%, the meltability of the glass becomes insufficient, and devitrification tends to occur during molding, which is not preferable. If it exceeds 40 mol%, the water resistance of the glass becomes insufficient, and copper ions are more likely to elute in the presence of moisture (including moisture in the atmosphere). Since the deodorizing effect by a sulfurization reaction becomes strong, it is not preferable. On the other hand, if it exceeds 50 mol%, phase separation is likely to occur during melting, and the deodorizing effect of the glass agent becomes insufficient accordingly.
- CuO functions as a catalyst, accelerates the decomposition reaction (oxidation / reduction reaction) of the sulfur-based malodorous substance, and exhibits the deodorizing effect of the sulfur-based malodorous substance.
- the content thereof is 0.01 to 23 mol%, preferably 1 to 13 mol%, more preferably 4 to 13 mol%. If it exceeds 23 mol%, undissolved material tends to remain, and metal copper tends to precipitate during rapid cooling or processing, which is not preferable. Since metallic copper also shows a deodorizing effect, from the viewpoint of deodorization, its precipitation is not a problem, but it is not suitable for applications where discoloration of glass is a problem because it causes discoloration of glass with the deposition of metallic copper. .
- the deodorizing ability tends to decrease with the decrease. This is presumed to be caused by a decrease in the amount of CuO on the glass surface that comes into contact with the malodor.
- the added amount of CuO powder (x mol%) and the particle size of the deodorizing glass agent (D 50 , y ⁇ m). ) Is limited to the range of the following formula, it is possible to realize “rapid deodorization”, which has not been considered in the conventional deodorizing glass agent.
- the surface area per unit mass of the powder is said to be the specific surface area [m 2 / g]. The larger this value, the finer the particles.
- the specific surface area is expressed as 3 / ⁇ R.
- the deodorizing glass agent of 0.1 ⁇ m or less can be produced by a sol-gel method, PVD (Physical Vapor Deposition) treatment, CVD (Chemical Vapor Deposition), or flame pyrolysis treatment.
- a sol-gel method of the liquid phase method glass is produced by adjusting the reaction solution using an Si alkoxy compound, an alcohol solution, aqueous ammonia, or the like. Then, a glass agent is obtained through the process of isolate
- water resistance is insufficient, and the sulfurization reaction may exceed the catalytic deodorizing action.
- the drying temperature in the vicinity of the glass transition point.
- glass raw materials evaporate in a plasma state, and glass is produced when they are cooled.
- the CVD and flame pyrolysis processes also differ depending on whether the raw materials are processed by chemical separation or pyrolysis, and, like PVD, are produced in a glassy state when cooled.
- heated glass powder is immersed in a cooling liquid, and at that time, the liquid can be irradiated with radio waves to form fine particles.
- copper ions which are transition metal ions
- CuO transition metal ions
- Cu ions are introduced into a glass matrix. It is known that copper ions are strongly affected by crystal fields from surrounding anions when introduced into a glass matrix. Copper ions take a plurality of ion states depending on the surrounding environment, but usually copper ions exist as Cu + or Cu 2+ in glass. Cu 2+ is stable in an oxidizing atmosphere, and Cu + is stable in a reducing atmosphere. Cu 2+ in the glass occupies the position of the network modifying ions of the structural skeleton of the glass, and when a large number of oxygen ions are coordinated to this, it exhibits a blue color.
- Cu + itself is colorless, but if it coexists with Cu 2+ , ion deformation occurs and absorption is enhanced. Further, as the copper ion concentration increases, it becomes impossible to satisfy the coordination of oxygen ions for all Cu 2+ , and as a result, the number of unsaturated copper ions having a low coordination number increases. Moreover, unsaturated ions also increase with increasing temperature. Along with this, the glass changes from blue to green. Cu 2+ exhibits an absorption band in the visible to near infrared region (around 800 nm). In general, factors that determine the valence of transition metal ions include melting temperature, oxygen partial pressure in the molten atmosphere, addition amount of transition metal ions, and host glass composition. However, there are few reports on valence control of copper ions by glass composition.
- Al 2 O 3 is a component that improves the chemical durability of the glass and affects the crystal structure stability. Further, Al 2 O 3 functions to suppress the phase separation of the glass and increase the homogeneity of the glass agent. It is desirable that the content is 6 mol% or less, preferably 5.5 mol% or less, because the viscosity may increase or the addition may affect the redox state of copper ions in the glass. .
- a copper ion may be reduce
- ZnO, SrO, BaO, TiO 2 , ZrO 2 , Nb 2 O 5 , P 2 O 5 , Cs 2 O, Rb 2 O, TeO 2 , BeO, GeO 2 , Bi 2 can be used as trace components.
- O 3 , La 2 O 3 , Y 2 O 3 , WO 3 , MoO 3 , CoO, Fe 2 O 3 or the like can also be included.
- F, Cl, SO 3 , Sb 2 O 3 , SnO 2 , Ce, or the like may be added as a clarifier.
- Fe 2 O 3 is a component that affects the redox state of copper ions in the glass (enhances Cu + > Cu 2+ ), its content is 0.5 mol% or less, preferably 0.3 mol It is desirable to make it below%.
- the deodorizing effect is obtained stably, but the redox state is greatly unexpected and the deodorizing effect cannot be obtained (for example, the melting furnace is in a redox state due to corrosion)
- the valence balance of copper ions can be controlled by adding Cr 2 O 3 , MnO 2 , or CeO 2 .
- the composition range in which the deodorizing effect is stably obtained is specified. That is, the composition range was specified in consideration of the melting temperature range, the oxidation-reduction state, and the composition range. If a glass agent having the above composition range is produced by a melt quenching method, a deodorizing glass agent can be stably obtained. In particular, it can be stably obtained by melting in a tank furnace, melting an electric furnace, or melting a small-scale crucible. Empirically, in the case of soda lime glass, it is known that the valence balance (Cu2 + / total) of copper ions is about 15% for the former and about 50% for the latter in tank furnace melting and electric furnace melting. . Naturally, the valence balance also changes in the composition of the present embodiment. Since the deodorizing mechanism is a catalytic action, these chemical states may affect the deodorizing effect, but the difference in the effect is not particularly problematic as long as it is in the above composition range.
- the melting temperature may be controlled to 1200 to 1400 ° C, preferably 1280 to 1380 ° C.
- the melting time is preferably 6 to 8 hours.
- the glass obtained here is confirmed to be blue or greenish blue by Cu 2+ .
- the valence balance of copper ions is not necessarily important as long as the melting temperature and time are taken into consideration.
- the valence balance of the obtained glass agent was intentionally changed by heat treatment (a blue plate in which a thin plate was produced and Cu 2+ color was confirmed, the valence balance was changed to Cu + >> Cu 2+ Although almost no color tone was confirmed, brown (red) glass in which precipitation of colloidal metallic copper of Cu 0 was confirmed, the deodorizing effect was confirmed.
- a deodorizing effect is obtained by using a glass agent having the above composition range, and the deodorizing effect is maintained even if the valence balance of copper ions is controlled by heat treatment or the like after molding.
- the deodorizing glass agent by catalytic action may have insufficient immediate effect when the malodor concentration is high.
- a temporary trapping agent it can also be used by mixing with a physical adsorbent (activated carbon, silica gel, zeolite, etc.).
- a physical adsorbent activated carbon, silica gel, zeolite, etc.
- malodors do not necessarily exist as a single component, it is possible to use a combination of agents specialized in deodorizing various malodors. It can also be used by mixing with a conventional deodorizing glass agent.
- Example A Deodorization effect confirmation test for sulfurous malodor
- Deodorization test method A deodorizing glass agent (Example 1) having a glass composition shown in Table 1 and malodor were sealed in a Tedlar bag, and the malodor concentration in the bag over time was measured with a gas detector tube.
- the gas detector tube is a method suitable for comparison within the same test, but its quantitativeness is low. In addition, since it is affected by the environment (temperature, humidity), it cannot be compared with other tests quantitatively. In other words, it is necessary only to compare the results within the same test.
- Example B Deodorization mechanism elucidation test of deodorant glass agent
- Deodorization test method 1 nitrogen atmosphere
- MM and DMDS dimethyl disulfide
- FIGS. 2 and 3 shows the result of the deodorization test method 2.
- DMDS was present even at blank time from 0 hour, but as a result of confirmation, DMDS was contained in the used gas due to contamination.
- MM ⁇ DMDS undergoes some natural oxidation, the deodorizing glass agent clearly promotes the production of DMDS relative to the blank. In this reaction, MM dimerizes to DMDS.
- the GC retention time was maintained up to 90 minutes for the presence of sulfur components, and the presence of components other than MM and DMDS was confirmed, but no particular peak was observed. If the deodorizing mechanism of the deodorizing glass agent is a sulfurization reaction like the soluble glass agent of the prior art, the sulfur component and the copper component are combined.
- Example C Comparative test of CuO and deodorant glass agent
- Deodorization test method The deodorizing glass agent (Example 1) which consists of a glass composition of Table 1, each CuO reagent, and MM were enclosed in the Tedlar bag, and the MM density
- the test conditions were as follows.
- the deodorizing glass agent maintains the deodorizing speed even in the eighth repetition, but the deodorizing effect of CuO tends to decrease.
- CuO is known to be poisoned (catalyst deterioration) when deodorizing sulfur-based malodors, and this is considered to be due to this effect.
- Dissolving glass preparation method Dissolvable glass 1 Typical soluble glass agent (Ion Pure) Commercially available soluble glass 2 94.26 g of magnesium phosphate, 157.76 g of 89% by weight phosphoric acid, and 4.0 g of silver oxide were mixed and held at 300 ° C. for 3 hours, and then the dried product was melted at 1300 ° C. for 1 hour. Then, a glass having a glass composition shown in Table 2 below was prepared, and crushed to prepare a sample.
- Typical soluble glass agent Ion Pure
- Commercially available soluble glass 2 94.26 g of magnesium phosphate, 157.76 g of 89% by weight phosphoric acid, and 4.0 g of silver oxide were mixed and held at 300 ° C. for 3 hours, and then the dried product was melted at 1300 ° C. for 1 hour. Then, a glass having a glass composition shown in Table 2 below was prepared, and crushed to prepare a sample.
- Soluble glass 3 71.36 g of potassium phosphate, 38.05 g of monobasic calcium phosphate, 26.17 g of copper oxide, and 117.72 g of 89 wt% phosphoric acid were mixed and held at 300 ° C. for 3 hours.
- a glass having the glass composition shown in Table 2 below was prepared by melting at 1300 ° C. for 1 hour, and pulverized to prepare a sample.
- Dissolvable glass 4 Anhydrous boric acid 12.05 g, sodium nitrate 5.62 g, ultrafine silica (product name: Snowtex S) 5.26 g, alumina powder 0.2 g, copper chloride 21.4 g, and pure water 60 ml were stirred with a high-speed stirrer.
- Deodorization test method The deodorizing glass agent (Example 1) which consists of the glass composition of Table 1, the soluble glass and hydrogen sulfide which consist of the glass composition of the said Table 2 are enclosed in a Tedlar bag, and the hydrogen sulfide concentration in the bag over time is gasified. Measured with a detector tube.
- the test conditions were as follows.
- the deodorizing glass agent Since the deodorizing glass agent has a different deodorizing mechanism from that of the soluble glass agent, it was confirmed that the deodorizing glass agent has high durability and a large amount of deodorizing despite the fact that the molar amount of CuO is smaller than that of the soluble glass 4. . Supplement: Since it was adjusted under high humidity conditions, the deodorizing glass agent promoted by the presence of moisture improved the deodorizing speed (compared to other examples) (all other examples had a humidity of 50% or less) .
- Example E Relationship between CuO content and deodorizing effect
- Deodorization test method A glass agent (CuO-containing deodorizing glass agent and non-containing glass agent) having the glass composition shown in Table 3 above and MM were sealed in a Tedlar bag, and the MM concentration in the bag over time was measured with a gas detector tube.
- Tedlar bag capacity 1L
- Initial gas (MM) concentration 55ppm
- Temperature Room temperature (20-25 ° C)
- Deodorant glass agent weight 0.1g
- Measurement results and discussion As shown in FIG. 6, it was confirmed that the deodorizing effect converged to less than about 10 ppm in any of Experimental Examples 1 to 6 having different CuO contents.
- Example F Sulfidation and catalytic action accompanying water resistance
- the amount of dissolution was compared with ion pure (Comparative Examples 2 and 3), which is a typical soluble glass agent. Comparative Examples 2 and 3 are “Ion Pure (commercially available)” which is a typical soluble glass agent.
- Deodorant glass preparation method After the raw material preparation, the glass was melted at a melting temperature of 1350 ° C. for 8 hours and poured out to obtain a glass having a glass composition shown in Table 4 below. The formation after melting was performed by natural cooling, but can also be performed by water cooling.
- the glass composition was confirmed by semi-quantitative measurement using a fluorescent X-ray analyzer.
- the particles having a particle size (diameter) of 100 ⁇ m or more were removed by sieving.
- the CuO content (mol%) was adjusted to be equal.
- Deodorization test method 1 (sustainability evaluation): A deodorizing glass agent (Example 1) having the glass composition shown in Table 1 and MM were enclosed in a Tedlar bag, and the MM concentration in the bag over time was measured with a gas detector tube. The test conditions were as follows.
- Tedlar bag capacity 1L
- Initial gas (MM) concentration As shown in Table 6 Temperature: Room temperature (20-25 ° C)
- Deodorant glass agent weight 0.1g
- Deodorant glass agent specific surface area 1.54 m 2 / g
- the same deodorizing test was conducted using an inorganic deodorizing glass agent shown in Table 5 below.
- These inorganic deodorizing glass agents are all commercially available as highly durable inorganic deodorizing glass agents.
- Deodorization test method 2 water presence condition: A deodorizing glass agent (Example 1) comprising the glass composition of Table 1, the inorganic deodorizing glass agents 1 and 2 of Table 5, each of the CuO reagent, MM, and distilled water are enclosed in a Tedlar bag, and the bag with the elapsed time The MM concentration inside was measured with a gas detector tube.
- the test conditions were as follows.
- the test was repeated 10 times while changing the initial gas concentration. As shown in FIG. 7, the same tendency was confirmed until the 10th repetition. That is, the inorganic deodorizing glass agent 1 has a high instantaneous deodorizing effect, but converges because it has a deodorizing limit (adsorption limit).
- the inorganic deodorizing glass agent 2 and Example 1 can be deodorized at a high concentration, and at the same weight, the inorganic deodorizing glass agent 2 has a higher deodorizing speed. Although the inorganic deodorizing glass agent 1 converges, there is reproducibility of the deodorizing effect if the malodor is replaced (reset).
- the deodorizing effect is maintained even at the 10th time point in spite of the high concentration of malodor.
- the change in the deodorization tendency was confirmed by the addition of water.
- the inorganic deodorant glass agent 1 it was confirmed that the instantaneous deodorizing effect falls. This is considered to be due to the fact that the instant effect is weakened when the surface is wet because the agent has high physical adsorption. It was confirmed that the inorganic deodorizing glass agent 2 cannot exhibit a sufficient deodorizing effect in a water-existing environment. In this example, it was confirmed that the deodorization speed was significantly improved by adding water.
- Example H Deodorizing effect confirmation test for lower fatty acids
- Deodorization test method A deodorizing glass agent (Example 1) having a glass composition shown in Table 1 and malodor were sealed in a Tedlar bag, and the malodor concentration in the bag over time was measured with a gas detector tube.
- lower fatty acids such as acetic acid, propionic acid, normal butyric acid,
- Example I Deodorizing effect confirmation test for trans-2-nonenal
- Deodorization test method A deodorizing glass agent (Example 1) having the glass composition shown in Table 1, each CuO reagent and trans-2-nonenal were sealed in a Tedlar bag, and the malodor concentration in the bag over time was measured with a high performance liquid chromatograph. .
- the gas in the bag is collected in a DNPH cartridge, the DNPH derivative is eluted through this cartridge through acetonitrile, the obtained eluate is measured with a high-performance liquid chromatograph, and the gas concentration in the bag is determined. calculate.
- the test conditions were as follows.
- Example J Examination of particle size and deodorization speed of deodorant glass agent
- Deodorant glass preparation method After preparing the raw materials, it was melted at a melting temperature of 1350 ° C. for 8 hours and poured out to obtain a glass having the glass composition shown in Table 8. After melting, natural cooling was performed, but water cooling can also be used. The obtained glass was crushed and adjusted to the particle size shown in Table 8. All the glasses of Experimental Examples 11 to 18 shown in Table 8 have a sufficient deodorant absolute amount. However, the deodorizing speed required varies depending on the use of the deodorizing glass agent. For example, in a living environment, it is said that several ppb of methyl mercaptan is generated in a toilet.
- the deodorization speed is expected to be even faster (it appears to be more gradual on the graph at the measurement timing), so the deodorization amount per minute is higher than the calculated value above. Is expected.
- the evaluation result in FIG. 6 is preferably a speed with a margin for the toilet space because of the effect of the small volume and the glass agent alone. If deodorization of 55 ppm is possible in 24 hours, the speed is about 4 times the environmental concentration of 10 ppb to be deodorized. If deodorization of 55 ppm is possible in 48 hours, the speed is about twice. In Table 8, “A judgment” is about 4 times (allowable range up to ⁇ 5%), and “B judgment” is about twice (allowable range up to ⁇ 5%).
- Example K Mother composition and deodorizing effect
- Deodorant glass preparation method After preparing the raw materials, it was melted at a melting temperature of 1350 ° C. for 8 hours and poured out to obtain a glass having the glass composition shown in Table 9 below. The formation after melting was performed by natural cooling, but can also be performed by water cooling. The glass composition was confirmed by semi-quantitative measurement using a fluorescent X-ray analyzer. The obtained glass was dry-ground using a ball mill and adjusted to the particle size shown in Table 9. The particles having a particle size (diameter) of 100 ⁇ m or more were removed by sieving.
- Deodorization test method Experimental examples 19 to 29 of glass agents having the glass composition shown in Table 9 above and MM were sealed in a Tedlar bag, and the MM concentration in the bag over time was measured with a gas detector tube.
- the test conditions were as follows. Tedlar bag capacity: 1L Initial gas (MM) concentration: 70ppm Temperature: Room temperature (18-22 ° C) Deodorant glass agent weight: 0.1g Moreover, the same operation as the above was performed without a deodorizing glass agent as a blank. Measurement results and discussion: As shown in FIG. 13, when the content of CuO is the same, the deodorizing effect is sufficiently exhibited regardless of the mother composition. It can also be seen that a slight difference in CuO content than the mother composition affects the deodorization speed.
- the glass dissolution amount in this test is 10% or less.
- Alkali (R 2 O) -alkaline earth (R′O) -silicate It is made of “acid glass (SiO 2 )” and can be produced by a melt quenching method in the same manner as a normal glass agent.
- the shape of the glass agent is a powder obtained by pulverizing after obtaining a pre-molded body by a melt quenching method.
- the pulverization referred to here means pulverization by a generally known pulverizer (for example, a ball mill, a bead mill, a jet mill, a CF mill, etc.), and may be dry or wet.
- SiO 2 is a main component that forms the structural skeleton of glass. Its content is 50 to 70 mol%, preferably 55 to 70 mol%. If it is less than 50 mol%, the chemical durability of the glass becomes insufficient, and the glass tends to devitrify, which is not preferable. Furthermore, if it is less than 50 mol%, the water resistance of the glass becomes insufficient, and copper ions are more likely to elute in the presence of moisture (including moisture in the atmosphere). Since the deodorizing effect by the sulfurization reaction which occurs by this becomes strong, it is not preferable. If it exceeds 70 mol%, the melting point increases, which makes glass melting difficult and also causes an increase in viscosity.
- CuO CuO
- the addition amount x (mol%) of CuO powder and the particle size (D 50 , y ⁇ m) of the deodorizing glass agent are expressed by the following formulae.
- “rapid deodorization” that was not considered in the conventional deodorizing glass agent can be realized.
- Al 2 O 3 is a component that improves the chemical durability of the glass and affects the crystal structure stability. Further, Al 2 O 3 functions to suppress the phase separation of the glass and increase the homogeneity of the glass agent. It is desirable that the content is 6 mol% or less, preferably 5.5 mol% or less, because the viscosity may increase or the addition may affect the redox state of copper ions in the glass. .
- the composition range in which the deodorizing effect is stably obtained is specified. That is, the composition range was specified in consideration of the melting temperature range, the oxidation-reduction state, and the composition range. If a glass agent having the above composition range is produced by a melt quenching method, a deodorizing glass agent can be stably obtained. In particular, it can be stably obtained by melting in a tank furnace, melting an electric furnace, or melting a small-scale crucible. In general, in the case of soda lime glass, it is known that the valence balance of copper ions (Cu 2 + / total) is about 15% for the former and about 50% for the latter in tank furnace melting and electric furnace melting. . Naturally, the valence balance also changes in the composition of the present embodiment. Since the deodorizing mechanism is a catalytic action, these chemical states may affect the deodorizing effect, but the difference in the effect is not particularly problematic as long as it is in the above composition range.
- the melting temperature may be controlled to 1200 to 1400 ° C, preferably 1280 to 1380 ° C.
- the melting time is preferably 6 to 8 hours.
- the glass obtained here is confirmed to be blue or greenish blue by Cu 2+ .
- the valence balance of copper ions is not necessarily important as long as the melting temperature and time are taken into consideration.
- the valence balance of the obtained glass agent was intentionally changed by heat treatment (a blue plate in which a thin plate was produced and Cu 2+ color was confirmed, the valence balance was changed to Cu + >> Cu 2+ Although almost no color tone was confirmed, brown (red) glass in which precipitation of colloidal metallic copper of Cu 0 was confirmed, the deodorizing effect was confirmed.
- a deodorizing effect is obtained by using a glass agent having the above composition range, and the deodorizing effect is maintained even if the valence balance of copper ions is controlled by heat treatment or the like after molding.
- a temporary trapping agent As a temporary trapping agent, it can be used by mixing with a physical adsorbent (activated carbon, silica gel, zeolite, etc.). Moreover, since malodors do not necessarily exist as a single component, it is possible to use a combination of agents specialized in deodorizing various malodors. It can also be used by mixing with a conventional deodorizing glass agent.
- a physical adsorbent activated carbon, silica gel, zeolite, etc.
- Example L Examination of particle size and deodorization speed of deodorant glass agent
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Abstract
Description
0.01≦x≦0.198のとき、y≦4.27x+0.34
0.198≦x≦2.03のとき、y≦5.08x+0.18
2.03≦x≦23のとき、y≦10.5 In the present invention, as a means for solving the above problems, a deodorizing glass agent comprising “CuO-containing alkali-alkaline earth-borosilicate glass” or “CuO-containing alkali-alkaline earth-silicate glass”, It is characterized by adopting a configuration in which CuO powder is added as a raw material in the range of the following formula (x mol%) so that the particle size (D 50 ) of the deodorizing glass agent is in the following range (y μm). To do. For reference, the range defined by the following mathematical formula is shown in FIG.
When 0.01 ≦ x ≦ 0.198, y ≦ 4.27x + 0.34
When 0.198 ≦ x ≦ 2.03, y ≦ 5.08x + 0.18
When 2.03 ≦ x ≦ 23, y ≦ 10.5
0.01≦x≦2.03のとき、y≦5.08x+0.18
2.03≦x≦23のとき、y≦10.5 The CuO-containing alkali-alkaline earth-borosilicate glass is composed of 46 to 70 mol% of SiO 2 and 15 to 50 mol% in total of B 2 O 3 and R 2 O (R = Li, Na, K). , R′O (R ′ = Mg, Ca, Sr, Ba) is 0 to 10 mol%, Al 2 O 3 is 0 to 6 mol%, CuO is 0.01 to 23 mol%, and the following formula is satisfied. It is preferable to use one. Here, it is more preferable to use a material containing 5 to 20 mol% of B 2 O 3 and 10 to 30 mol% of R 2 O (R = Li, Na, K). For reference, a range defined by the following mathematical formula is shown in FIG.
When 0.01 ≦ x ≦ 2.03, y ≦ 5.08x + 0.18
When 2.03 ≦ x ≦ 23, y ≦ 10.5
0.01≦x≦2.38のとき、y≦4.27x+0.34
2.38≦x≦23のとき、y≦10.5 The CuO-containing alkali-alkaline earth-silicate glass is composed of 50 to 70 mol% of SiO 2 , 10 to 33 mol% of R 2 O (R = Li, Na, K), R′O (R '= Mg, Ca, Sr, Ba) is contained in an amount of 0 to 15 mol%, Al 2 O 3 is contained in an amount of 0 to 6 mol%, CuO is contained in an amount of 0.01 to 23 mol%, and the following formula is used. preferable. For reference, the range defined by the following mathematical formula is shown in FIG.
When 0.01 ≦ x ≦ 2.38, y ≦ 4.27x + 0.34
When 2.38 ≦ x ≦ 23, y ≦ 10.5
0.01≦x≦0.198のとき、y≦4.27x+0.34
0.198≦x≦2.03のとき、y≦5.08x+0.18
2.03≦x≦23のとき、y≦10.5 Moreover, according to this invention, CuO powder is added as a raw material in the range of the following formula (x mol%), and the particle size (D 50 ) of the deodorizing glass agent is set to the following range (y μm). Thus, it is possible to realize “rapid deodorization”, which has not been considered in the conventional deodorant.
When 0.01 ≦ x ≦ 0.198, y ≦ 4.27x + 0.34
When 0.198 ≦ x ≦ 2.03, y ≦ 5.08x + 0.18
When 2.03 ≦ x ≦ 23, y ≦ 10.5
本実施形態の消臭ガラス剤は、SiO2を46~70モル%、B2O3とR2Oを合計で15~50モル%、R´O(R´=Mg、Ca、Sr、Ba)を0~10モル%、Al2O3を0~6モル%、CuOを0.01~23モル%含有する「アルカリ(R2O)-アルカリ土類(R´O)-ホウケイ酸ガラス(B2O3-SiO2)」からなり、通常のガラス剤と同様に、溶融急冷法で製造することができる。ガラス剤の形状は、溶融急冷法でプレ成形体を得た後、粉砕を行って得た粉体とする。ここで言う粉砕とは、一般的に知られる粉砕機(例えば、ボールミル、ビーズミル、ジェットミル、CFミル等)による粉砕を意味し、乾式でも湿式でも構わない。 (Embodiment 1: CuO-containing alkali-alkaline earth-borosilicate glass)
The deodorizing glass agent of the present embodiment is composed of 46 to 70 mol% of SiO 2 , 15 to 50 mol% in total of B 2 O 3 and R 2 O, R′O (R ′ = Mg, Ca, Sr, Ba ) 0-10 mol%, Al 2 O 3 0-6 mol% and CuO 0.01-23 mol% “alkali (R 2 O) -alkaline earth (R′O) -borosilicate glass” (B 2 O 3 —SiO 2 ) ”, and can be produced by a melt quenching method in the same manner as a normal glass agent. The shape of the glass agent is a powder obtained by pulverizing after obtaining a pre-molded body by a melt quenching method. The pulverization referred to here means pulverization by a generally known pulverizer (for example, a ball mill, a bead mill, a jet mill, a CF mill, etc.), and may be dry or wet.
SiO2は、ガラスの構造骨格を形成する主成分となる。その含有量は、46~70モル%、好ましくは、51~63モル%とする。46モル%未満の場合、ガラスの化学的耐久性が不十分となり、またガラスが失透しやすくなり好ましくない。更に、46モル%未満の場合、ガラスの耐水性が不十分となり、水分存在下(大気中の水分を含む)で銅イオンが溶出しやすくなる結果、触媒作用による消臭効果よりも、イオン溶出によって起こる硫化反応による消臭効果が強くなるため好ましくない。70モル%を超える場合、融点が上昇することにより、ガラスの溶融性が困難となる他、粘度上昇も起こるため好ましくない。 (SiO 2 )
SiO 2 is a main component that forms the structural skeleton of glass. The content thereof is 46 to 70 mol%, preferably 51 to 63 mol%. If it is less than 46 mol%, the chemical durability of the glass becomes insufficient, and the glass tends to devitrify, which is not preferable. Furthermore, if it is less than 46 mol%, the water resistance of the glass becomes insufficient, and copper ions are more likely to elute in the presence of moisture (including moisture in the atmosphere). Since the deodorizing effect by the sulfurization reaction which occurs by this becomes strong, it is not preferable. If it exceeds 70 mol%, the melting point increases, which makes glass melting difficult and also causes an increase in viscosity.
B2O3は、ガラスの溶解性、清澄性を向上させる成分であり、特定の組成においてはガラスの構造骨格を形成する成分ともなる。B2O3は、その含有量によって、ガラスの安定性を大きく左右するものであり、本願発明ではガラスの融剤としての意味合いが大きい。その含有量は、B2O3の揮発量を勘案して、5~20モル%、好ましくは8~17モル%とする。20モル%を超える場合、B2O3は溶融過程において揮発しやすく、組成制御が困難となるため好ましくない。 (B 2 O 3 )
B 2 O 3 is a component that improves the solubility and clarity of the glass, and in a specific composition, it also becomes a component that forms the structural skeleton of the glass. B 2 O 3 greatly affects the stability of the glass depending on its content, and in the present invention, the meaning as a flux of glass is large. The content thereof is set to 5 to 20 mol%, preferably 8 to 17 mol% in consideration of the volatilization amount of B 2 O 3 . When it exceeds 20 mol%, B 2 O 3 is not preferred because it tends to volatilize in the melting process and the composition control becomes difficult.
R2O(R=Li、Na、K)は、ガラスの構造骨格におけるSiとOの結合を切断して非架橋酸素を形成し、その結果、ガラスの粘性を低下させ、成形性や溶解性を向上させる成分であり、B2O3同様の融剤である。その含有量は、R2O(R=Li、Na、K)の一種もしくは二種以上を、他成分との含有比も考慮しつつ、合計10~30モル%、好ましくは13~22モル%とする。30モル%を超える場合、ガラスの化学的耐久性が不十分となる。具体的には、ガラス剤と大気中の水分が反応してブルームと称される白化現象が引き起こされる。ブルームが発生することにより、悪臭ガスとの接触面積が減少するため望ましくない。また、溶解炉のアルミナ質が浸蝕されやすくなる。 (R 2 O (R = Li, Na, K))
R 2 O (R = Li, Na, K) breaks the bond between Si and O in the glass structure skeleton to form non-crosslinked oxygen, resulting in a decrease in glass viscosity, moldability and solubility. And a flux similar to B 2 O 3 . The content of R 2 O (R = Li, Na, K) is 10 to 30 mol% in total, preferably 13 to 22 mol%, considering the content ratio with other components. And When it exceeds 30 mol%, the chemical durability of the glass becomes insufficient. Specifically, a whitening phenomenon called bloom is caused by a reaction between the glass agent and moisture in the atmosphere. The occurrence of bloom is undesirable because it reduces the contact area with malodorous gas. In addition, the alumina in the melting furnace is easily eroded.
前記のように、B2O3とR2Oは、共に、融剤として使用される。B2O3とR2Oの合計含有量が、15~50モル%、好ましくは21~39モル%の範囲が、安全に消臭効果を示す領域となる。15モル%未満の場合、ガラスの溶融性が不十分となり、成形の際に失透が発生しやすくなるため好ましくない。40モル%を超えると、ガラスの耐水性が不十分となり、水分存在下(大気中の水分を含む)で銅イオンが溶出しやすくなる結果、触媒作用による消臭効果よりも、イオン溶出によって起こる硫化反応による消臭効果が強くなるため好ましくない。また、50モル%を超えると、溶融の際に分相を起こしやすく、それに伴いガラス剤の消臭効果が不十分となるため好ましくない。 (B 2 O 3 + R 2 O (R = Li, Na, K))
As mentioned above, both B 2 O 3 and R 2 O are used as fluxing agents. The range in which the total content of B 2 O 3 and R 2 O is 15 to 50 mol%, preferably 21 to 39 mol%, is a region that exhibits a deodorizing effect safely. If it is less than 15 mol%, the meltability of the glass becomes insufficient, and devitrification tends to occur during molding, which is not preferable. If it exceeds 40 mol%, the water resistance of the glass becomes insufficient, and copper ions are more likely to elute in the presence of moisture (including moisture in the atmosphere). Since the deodorizing effect by a sulfurization reaction becomes strong, it is not preferable. On the other hand, if it exceeds 50 mol%, phase separation is likely to occur during melting, and the deodorizing effect of the glass agent becomes insufficient accordingly.
R´O(R´=Mg、Ca、Sr、Ba)は、ガラスの化学的耐久性を向上させる成分である。その含有量は、R´O(R´=Mg、Ca、Sr、Ba)の一種もしくは二種以上を、合計0~10モル%、好ましくは2~7モル%とする。10モル%を超えると溶融時の粘性が高くなるとともに、ガラスが失透しやすくなるため好ましくない。なお、本発明の消臭ガラス剤において必須成分ではなく、その含有量は0モル%でもよい。 (R'O (R '= Mg, Ca, Sr, Ba))
R′O (R ′ = Mg, Ca, Sr, Ba) is a component that improves the chemical durability of the glass. The total content of one or more of R′O (R ′ = Mg, Ca, Sr, Ba) is 0 to 10 mol%, preferably 2 to 7 mol%. If it exceeds 10 mol%, the viscosity at the time of melting becomes high and the glass tends to be devitrified, which is not preferable. In addition, it is not an essential component in the deodorizing glass agent of this invention, and the content may be 0 mol%.
CuOは、触媒として機能して、硫黄系悪臭物質の分解反応(酸化・還元反応)を促進し、硫黄系悪臭物質の消臭効果を奏するものである。その含有量は、0.01~23モル%、好ましくは1~13モル%、さらに好ましくは4~13モル%とする。23モル%を超えると未溶解物が残留しやすくなる他、急冷の際や加工時に金属銅が析出しやすくなるため好ましくない。金属銅も消臭効果を示すため、消臭という観点からは、その析出は問題とならないが、金属銅の析出に伴いガラスに変色を生じるため、ガラスの変色が問題となる用途には適さない。また、金属銅として析出した場合、被毒が進行してしまう。これに対し、CuOをガラス成分として含ませた本発明によれば、被毒が進行し難く、触媒機能を長期間に亘って安定して発揮することができる。 (CuO)
CuO functions as a catalyst, accelerates the decomposition reaction (oxidation / reduction reaction) of the sulfur-based malodorous substance, and exhibits the deodorizing effect of the sulfur-based malodorous substance. The content thereof is 0.01 to 23 mol%, preferably 1 to 13 mol%, more preferably 4 to 13 mol%. If it exceeds 23 mol%, undissolved material tends to remain, and metal copper tends to precipitate during rapid cooling or processing, which is not preferable. Since metallic copper also shows a deodorizing effect, from the viewpoint of deodorization, its precipitation is not a problem, but it is not suitable for applications where discoloration of glass is a problem because it causes discoloration of glass with the deposition of metallic copper. . Moreover, when it precipitates as metallic copper, poisoning will advance. On the other hand, according to the present invention in which CuO is included as a glass component, poisoning hardly progresses and the catalytic function can be stably exhibited over a long period of time.
0.01≦x≦2.03のとき、y≦5.08x+0.18
2.03≦x≦23のとき、y≦10.5 When the content of CuO is decreased under the condition that the glass agent has the same weight and the same particle size, the deodorizing ability tends to decrease with the decrease. This is presumed to be caused by a decrease in the amount of CuO on the glass surface that comes into contact with the malodor. Although the content and particle size of CuO vary depending on the required deodorization speed and deodorization capacity, in this embodiment, the added amount of CuO powder (x mol%) and the particle size of the deodorizing glass agent (D 50 , y μm). ) Is limited to the range of the following formula, it is possible to realize “rapid deodorization”, which has not been considered in the conventional deodorizing glass agent.
When 0.01 ≦ x ≦ 2.03, y ≦ 5.08x + 0.18
When 2.03 ≦ x ≦ 23, y ≦ 10.5
Al2O3は、ガラスの化学的耐久性を向上させ、結晶構造安定性に影響を与える成分である。また、Al2O3は、ガラスの分相を抑制しガラス剤の均質性を高める働きをする。粘性を上げること、添加によってガラス中の銅イオンの酸化還元状態に影響を与える可能性があることから、その含有量は、6モル%以下、好ましくは5.5モル%以下とすることが望ましい。 (Al 2 O 3 )
Al 2 O 3 is a component that improves the chemical durability of the glass and affects the crystal structure stability. Further, Al 2 O 3 functions to suppress the phase separation of the glass and increase the homogeneity of the glass agent. It is desirable that the content is 6 mol% or less, preferably 5.5 mol% or less, because the viscosity may increase or the addition may affect the redox state of copper ions in the glass. .
上記成分以外にも、微量成分として、ZnO、SrO、BaO、TiO2、ZrO2、Nb2O5、P2O5、Cs2O、Rb2O、TeO2、BeO、GeO2、Bi2O3、La2O3、Y2O3、WO3、MoO3、CoO、またはFe2O3等も含めることができる。さらに、F、Cl、SO3、Sb2O3、SnO2、あるいはCe等を清澄剤として添加してもよい。 (Other trace components)
In addition to the above components, ZnO, SrO, BaO, TiO 2 , ZrO 2 , Nb 2 O 5 , P 2 O 5 , Cs 2 O, Rb 2 O, TeO 2 , BeO, GeO 2 , Bi 2 can be used as trace components. O 3 , La 2 O 3 , Y 2 O 3 , WO 3 , MoO 3 , CoO, Fe 2 O 3 or the like can also be included. Furthermore, F, Cl, SO 3 , Sb 2 O 3 , SnO 2 , Ce, or the like may be added as a clarifier.
Fe2O3は、ガラス中の銅イオンの酸化還元状態に影響を与える(Cu+>Cu2+を強める)成分のため、その含有量は、0.5モル%以下、好ましくは0.3モル%以下とすることが望ましい。 (Fe 2 O 3 )
Since Fe 2 O 3 is a component that affects the redox state of copper ions in the glass (enhances Cu + > Cu 2+ ), its content is 0.5 mol% or less, preferably 0.3 mol It is desirable to make it below%.
Cr2O3、MnO2、CeO2は、遷移金属イオンであり、CuOと同様に原子価を変化し得る成分である。CuOと混在するとき、酸化性が強いこれらの成分(酸化力Cr2O3>MnO2>CeO2)によってガラス中の銅イオンの酸化還元状態は酸性に傾く(Cu+<Cu2+)。本願発明の組成範囲、製造方法では安定性して消臭効果が得られるが、酸化還元状態が大きく予想を外れて消臭効果が得られない場合(例えば、溶解炉は浸蝕に伴い酸化還元状態の制御が困難となる場合がある)、Cr2O3、MnO2、CeO2の添加によって銅イオンの価数バランスを制御することもできる。 (Cr 2 O 3 , MnO 2 , CeO 2 )
Cr 2 O 3 , MnO 2 , and CeO 2 are transition metal ions and are components that can change the valence similarly to CuO. When mixed with CuO, the redox state of the copper ions in the glass tends to be acidic (Cu + <Cu 2+ ) due to these highly oxidizing components (oxidizing power Cr 2 O 3 > MnO 2 > CeO 2 ). In the composition range and the production method of the present invention, the deodorizing effect is obtained stably, but the redox state is greatly unexpected and the deodorizing effect cannot be obtained (for example, the melting furnace is in a redox state due to corrosion) In other words, the valence balance of copper ions can be controlled by adding Cr 2 O 3 , MnO 2 , or CeO 2 .
原料調合後、溶融温度1350℃で8時間溶融し、流し出して、表1のガラス組成から成るガラスを得た。溶融後は、自然冷却を行ったが、水冷とすることもできる。得られたガラスを、ボールミルを用いて乾式粉砕し、粒度計でD50(粒径を累積分布させたときの積算値50%にあたる)=4.5μm以下、D98(粒径を累積分布させたときの積算値98%にあたる)=40μm以下となるように制御した。なお、粒径(直径)100μm以上の粒子はふるいで分けて除去した。 Deodorant glass preparation method:
After preparing the raw materials, it was melted at a melting temperature of 1350 ° C. for 8 hours and poured out to obtain a glass having the glass composition shown in Table 1. After melting, natural cooling was performed, but water cooling can also be used. The obtained glass was dry-pulverized using a ball mill, and D 50 (corresponding to 50% of the cumulative value when the particle size was cumulatively distributed) = 4.5 μm or less with a particle size meter, D 98 (cumulatively distribute the particle size. The integrated value is 98%)) = 40 μm or less. The particles having a particle diameter (diameter) of 100 μm or more were removed by separating with a sieve.
消臭試験方法:
表1のガラス組成からなる消臭ガラス剤(実施例1)と悪臭とをテドラーバッグに封入し、経過時間に伴うバッグ内の悪臭濃度をガス検知管で測定した。
試験条件は、下記の通りとした。
テドラーバッグ容量 : 1L
温度 : 室温(20~25℃)
消臭ガラス剤重量 : 0.1g
消臭ガラス剤粒径 : D50= 4.21μm
消臭ガラス剤比表面積 : 1.54m2/g
また、ブランクとして、消臭ガラス剤なしで上記同様の操作を行った。
測定結果および考察:
図1に示すように、硫化水素、エチルメルカプタン、ブチルメルカプタン、2-メルカプトエタノール、いずれの硫黄系悪臭に対しても消臭効果があることが確認された。その他、図2、3、4、6、7、8に示す通りメチルメルカプタンに対しても消臭効果があることが確認された。
補足:
ガス検知管は、同一試験内での比較に適した手法だが、定量性は低い。また、環境(温度、湿度)の影響を受けるため、他試験と定量性をもって比較できるものではない。つまり、あくまで、同一試験内での結果比較のみに留める必要がある。 (Example A: Deodorization effect confirmation test for sulfurous malodor)
Deodorization test method:
A deodorizing glass agent (Example 1) having a glass composition shown in Table 1 and malodor were sealed in a Tedlar bag, and the malodor concentration in the bag over time was measured with a gas detector tube.
The test conditions were as follows.
Tedlar bag capacity: 1L
Temperature: Room temperature (20-25 ° C)
Deodorant glass agent weight: 0.1g
Deodorant glass agent particle size: D 50 = 4.21 μm
Deodorant glass agent specific surface area: 1.54 m 2 / g
Moreover, the same operation as the above was performed without a deodorizing glass agent as a blank.
Measurement results and discussion:
As shown in FIG. 1, it was confirmed that there was a deodorizing effect against hydrogen sulfide, ethyl mercaptan, butyl mercaptan, 2-mercaptoethanol, and any sulfur-based malodor. In addition, as shown in FIGS. 2, 3, 4, 6, 7 and 8, it was confirmed that methyl mercaptan also has a deodorizing effect.
Supplement:
The gas detector tube is a method suitable for comparison within the same test, but its quantitativeness is low. In addition, since it is affected by the environment (temperature, humidity), it cannot be compared with other tests quantitatively. In other words, it is necessary only to compare the results within the same test.
消臭試験方法1(窒素雰囲気):
上記表1のガラス組成からなる消臭ガラス剤(実施例1)とMM(メチルメルカプタン)とをテドラーバッグに封入し、悪臭注入直後、2時間後、24時間後に、MMおよびDMDS(ジメチルジスルフィド)濃度をガスクロマトグラフ(GC)で測定した。
試験条件は、下記の通りとした。
テドラーバッグ容量 : 5L
初期ガス(MM)濃度 : 100ppm
温度 : 室温(20~25℃)
消臭ガラス剤重量 : 1g
消臭ガラス剤粒径 : D50= 4.21μm
消臭ガラス剤比表面積 : 1.54m2/g
また、ブランクとして、消臭ガラス剤なしで上記同様の操作を行った。
上記の試験は、株式会社 環境科学研究所に依頼した。
消臭試験方法2(人工エアー雰囲気):
上記同様の試験を、人工エアー雰囲気(酸素濃度20%、窒素濃度80%)で行った。
消臭試験方法1に同じく、株式会社 環境科学研究所に依頼した。
測定結果および考察:
図2には、消臭試験方法1の結果を示し、図3には、消臭試験方法2の結果を示している。
図2、図3に示すように、ブランクでも0時間の時点からDMDSが存在しているが、確認したところ、使用したガス中にコンタミでDMDSが含まれていた。
MM→DMDSは、自然酸化が若干は起こるものの、ブランクに対し消臭ガラス剤は明らかにDMDSの生成が促進されている。この反応は、MMが二量体化してDMDSとなる。
その他、硫黄成分がないかGCの保持時間を90分まで保持し、その中でMM、DMDS以外の存在を確認したが、特にピークは確認されなかった。
消臭ガラス剤の消臭機構が、先行技術の溶解性ガラス剤のように硫化反応であれば、硫黄成分と銅成分の結合が起きる。しかし、GC結果の通り、銅との結合ではなく、MMから別の硫黄成分DMDSへの変換が確認された。変換量もほぼ等量と考えられる(ブランク自体のMMの減少等考慮して)。
また、図3に示すように、酸素が存在すると、その消臭効果が明らかに高まった。酸素を介してMM→DMDSの反応を促進する触媒と考えられる。触媒作用による消臭機構を示すことが知られているCuOも、酸素を介してMM→DMDSの反応を促進する。表面に吸着している酸素を介すといわれている。消臭ガラス剤も同様の触媒作用を示している可能性がある。窒素雰囲気のときも消臭効果が確認されるが、封入前、ガラス表面に吸着していた酸素が影響した可能性がある。
反応式としては、下記式が想定される。
2CH3‐SH+oxidant→CH3‐S‐S‐CH3+2H++2e- (Example B: Deodorization mechanism elucidation test of deodorant glass agent)
Deodorization test method 1 (nitrogen atmosphere):
A deodorizing glass agent (Example 1) having the glass composition shown in Table 1 above and MM (methyl mercaptan) were sealed in a Tedlar bag, immediately after malodor injection, 2 hours and 24 hours later, MM and DMDS (dimethyl disulfide) concentrations. Was measured with a gas chromatograph (GC).
The test conditions were as follows.
Tedlar bag capacity: 5L
Initial gas (MM) concentration: 100ppm
Temperature: Room temperature (20-25 ° C)
Deodorant glass agent weight: 1g
Deodorant glass agent particle size: D 50 = 4.21 μm
Deodorant glass agent specific surface area: 1.54 m 2 / g
Moreover, the same operation as the above was performed without a deodorizing glass agent as a blank.
The above test was commissioned to the Environmental Science Research Institute.
Deodorization test method 2 (artificial air atmosphere):
The same test as described above was performed in an artificial air atmosphere (
In the same manner as in the
Measurement results and discussion:
FIG. 2 shows the result of the
As shown in FIGS. 2 and 3, DMDS was present even at blank time from 0 hour, but as a result of confirmation, DMDS was contained in the used gas due to contamination.
Although MM → DMDS undergoes some natural oxidation, the deodorizing glass agent clearly promotes the production of DMDS relative to the blank. In this reaction, MM dimerizes to DMDS.
In addition, the GC retention time was maintained up to 90 minutes for the presence of sulfur components, and the presence of components other than MM and DMDS was confirmed, but no particular peak was observed.
If the deodorizing mechanism of the deodorizing glass agent is a sulfurization reaction like the soluble glass agent of the prior art, the sulfur component and the copper component are combined. However, as a GC result, conversion from MM to another sulfur component DMDS was confirmed instead of bonding with copper. The amount of conversion is also considered to be almost equal (considering the reduction of MM of the blank itself).
Moreover, as shown in FIG. 3, the presence of oxygen clearly increased its deodorizing effect. It is considered that the catalyst promotes the reaction of MM → DMDS through oxygen. CuO, which is known to show a deodorizing mechanism by catalytic action, also promotes the reaction of MM → DMDS via oxygen. It is said to be through oxygen adsorbed on the surface. There is a possibility that the deodorizing glass agent exhibits the same catalytic action. Although the deodorizing effect is confirmed even in a nitrogen atmosphere, oxygen adsorbed on the glass surface before sealing may have been affected.
As the reaction formula, the following formula is assumed.
2CH 3 —SH + oxidant → CH 3 —SS—CH 3 + 2H + + 2e −
消臭試験方法:
表1のガラス組成からなる消臭ガラス剤(実施例1)、CuO試薬それぞれとMMとをテドラーバッグに封入し、経過時間に伴うバッグ内のMM濃度をガス検知管で測定した。
試験条件は、下記の通りとした。
テドラーバッグ容量 : 1L
初期ガス(MM)濃度 : 55ppm (55ppmで繰り返し8回実施)
温度 : 室温(20~25℃)
消臭ガラス剤重量 : 0.1g
消臭ガラス剤粒径 : D50= 4.21μm
消臭ガラス剤比表面積 : 1.54m2/g
CuO : Wako試薬、粒径(記載値5μm)、比表面積0.38m2/g。
また、ブランクとして、消臭ガラス剤なしで上記同様の操作を行った。
測定結果および考察:
図4に示すように、消臭ガラス剤もCuOも、約10ppm弱で収束することが確認された。これは、触媒作用によってDMDSが生成することによる、ガス検知管の誤差である(MM以外の硫黄成分があるとき、識別ができないため誤差要因となる)。別途、収束時点のMMをGCで確認したが、検出限界以下であることを確認した(結果割愛)。単純にCuO含有量からすると、消臭ガラス剤はCuO試薬の1/10程度にあるにも関わらず、高い消臭効果を示した。
繰返し1回目の時点では、CuOの消臭スピードが上回っているが、繰返し8回目ともなると、両者の関係は逆転し、消臭ガラス剤の消臭スピードが勝っていることが確認された。具体的には、繰返し8回目も消臭ガラス剤は消臭スピードを保っているが、CuOの消臭効果が低下傾向にあることがわかる。硫黄系悪臭を消臭するとき、CuOは被毒(触媒劣化)することが知られており、この影響によると考えられる。本実施例では、ガラス化することで、安定な触媒状態になっていることが確認された。 (Example C: Comparative test of CuO and deodorant glass agent)
Deodorization test method:
The deodorizing glass agent (Example 1) which consists of a glass composition of Table 1, each CuO reagent, and MM were enclosed in the Tedlar bag, and the MM density | concentration in a bag accompanying elapsed time was measured with the gas detector tube.
The test conditions were as follows.
Tedlar bag capacity: 1L
Initial gas (MM) concentration: 55 ppm (repeated 8 times at 55 ppm)
Temperature: Room temperature (20-25 ° C)
Deodorant glass agent weight: 0.1g
Deodorant glass agent particle size: D 50 = 4.21 μm
Deodorant glass agent specific surface area: 1.54 m 2 / g
CuO: Wako reagent, particle size (described
Moreover, the same operation as the above was performed without a deodorizing glass agent as a blank.
Measurement results and discussion:
As shown in FIG. 4, it was confirmed that both the deodorizing glass agent and CuO converge at about 10 ppm or less. This is an error of the gas detector tube due to the generation of DMDS by catalytic action (when there is a sulfur component other than MM, it becomes an error factor because it cannot be identified). Separately, the MM at the time of convergence was confirmed by GC, but it was confirmed that it was below the detection limit (result omitted). From the CuO content, the deodorizing glass agent showed a high deodorizing effect despite being about 1/10 of the CuO reagent.
At the time of the first repetition, the deodorization speed of CuO was higher, but when it was the eighth repetition, the relationship between the two was reversed and it was confirmed that the deodorization speed of the deodorant glass agent was superior. Specifically, it is understood that the deodorizing glass agent maintains the deodorizing speed even in the eighth repetition, but the deodorizing effect of CuO tends to decrease. CuO is known to be poisoned (catalyst deterioration) when deodorizing sulfur-based malodors, and this is considered to be due to this effect. In the present Example, it was confirmed that it has become a stable catalyst state by vitrification.
溶解性ガラス剤作製方法:
溶解性ガラス1
代表的な溶解性ガラス剤(イオンピュア)市販品
溶解性ガラス2
リン酸マグネシウム94.26gと、89重量%のリン酸157.76gと、酸化銀4.0gとを混合して300℃にて3時間保持し、次にその乾燥物を1300℃で1時間溶融して下記表2のガラス組成から成るガラスを作製し、これを粉砕して試料とした。
溶解性ガラス3
リン酸カリウム71.36gと、第一リン酸カルシウム38.05gと、酸化銅26.17gと89重量%のリン酸117.72gを混合して300℃にて3時間保持し、次にその乾燥物を1300℃で1時間溶融して下記表2のガラス組成から成るガラスを作製し、これを粉砕して試料とした。
溶解性ガラス4
無水硼酸12.05g、硝酸ソーダ5.62g、超微粉シリカ(製品名:スノーテックスS)5.26g、アルミナ粉末0.2g、塩化銅21.4g、純水60mlを高速攪拌機で撹拌して、ゾルを調整した後、これに10Nのアンモニア水3mlを加えてゲル化し、乾燥機にて、120℃で180分乾燥した後、焼成炉にて、常温→525℃で30分、525℃で10分、525→950℃で30分、950℃で30分焼成して下記表2のガラス組成から成るガラス剤を作製し、これを粉砕して試料とした。 (Example D: Comparison of soluble glass agent and deodorant glass agent = comparison of deodorant glass agent by sulfurization reaction and deodorant glass agent by catalytic reaction)
Dissolving glass preparation method:
Typical soluble glass agent (Ion Pure) Commercially available
94.26 g of magnesium phosphate, 157.76 g of 89% by weight phosphoric acid, and 4.0 g of silver oxide were mixed and held at 300 ° C. for 3 hours, and then the dried product was melted at 1300 ° C. for 1 hour. Then, a glass having a glass composition shown in Table 2 below was prepared, and crushed to prepare a sample.
71.36 g of potassium phosphate, 38.05 g of monobasic calcium phosphate, 26.17 g of copper oxide, and 117.72 g of 89 wt% phosphoric acid were mixed and held at 300 ° C. for 3 hours. A glass having the glass composition shown in Table 2 below was prepared by melting at 1300 ° C. for 1 hour, and pulverized to prepare a sample.
Anhydrous boric acid 12.05 g, sodium nitrate 5.62 g, ultrafine silica (product name: Snowtex S) 5.26 g, alumina powder 0.2 g, copper chloride 21.4 g, and
表1のガラス組成からなる消臭ガラス剤(実施例1)、上記表2のガラス組成からなる溶解性ガラスと硫化水素とをテドラーバッグに封入し、経過時間に伴うバッグ内の硫化水素濃度をガス検知管で測定した。
試験条件は、下記の通りとした。
テドラーバッグ容量 : 1L
初期ガス(硫化水素)濃度 : 55ppm
温度 : 室温(20~25℃)
湿度 : 約80%
消臭ガラス剤重量 : 0.1g
消臭ガラス剤粒径 : D50= 4.21μm
消臭ガラス剤比表面積 : 1.54m2/g
また、ブランクとして、消臭ガラス剤なしで上記同様の操作を行った。
測定結果および考察:
図5に示すように、溶解性ガラス剤は、硫化反応による消臭のため反応スピードが速いことが確認された。このため、溶解性ガラス剤は、10分後にも測定した。溶解性ガラス1、3は、繰返し1回目で収束した。ほぼ消臭限界に達したことが確認された。また、これらのガラス剤は耐水性が低く吸湿しやすいせいか、凝集が確認された。参考値として、試料量中のAg2O、CuO換算値を示した。しかし、これはガラス全量中であり、実際は表面に析出している分が消臭効果を示す。溶解性ガラス剤は表面で硫化反応を示し(実際、反応を裏付ける変色(黄色~褐色)が確認された)、それ以上、ガラス内部のAg、Cuは反応に寄与しないと考えられる。溶解性ガラス3は、繰返し2回目も若干の消臭効果を示したが、凝集していたため、ガスがゆっくりと内部に潜り込んで消臭された可能性がある。消臭ガラス剤は、溶解性ガラス剤と消臭機構が異なるために、溶解性ガラス4よりもCuOモル量が少ないにも関わらず持続性が高く、消臭量が多くなることが確認された。
補足:
高湿度条件で調整したため、水分の存在よって助長される消臭ガラス剤は、(他の実施例と比較して)消臭スピードが向上した(他の実施例は、いずれも湿度50%以下)。
The deodorizing glass agent (Example 1) which consists of the glass composition of Table 1, the soluble glass and hydrogen sulfide which consist of the glass composition of the said Table 2 are enclosed in a Tedlar bag, and the hydrogen sulfide concentration in the bag over time is gasified. Measured with a detector tube.
The test conditions were as follows.
Tedlar bag capacity: 1L
Initial gas (hydrogen sulfide) concentration: 55ppm
Temperature: Room temperature (20-25 ° C)
Humidity: About 80%
Deodorant glass agent weight: 0.1g
Deodorant glass agent particle size: D 50 = 4.21 μm
Deodorant glass agent specific surface area: 1.54 m 2 / g
Moreover, the same operation as the above was performed without a deodorizing glass agent as a blank.
Measurement results and discussion:
As shown in FIG. 5, it was confirmed that the soluble glass agent has a high reaction speed due to deodorization by the sulfurization reaction. For this reason, the soluble glass agent was also measured after 10 minutes. The
Supplement:
Since it was adjusted under high humidity conditions, the deodorizing glass agent promoted by the presence of moisture improved the deodorizing speed (compared to other examples) (all other examples had a humidity of 50% or less) .
消臭ガラス剤作製方法:
原料調合後、溶融温度1350 ℃で8時間溶融し、流し出して、下記表3のガラス組成から成るガラスを得た。溶融後の形成は、自然冷却で行ったが、水冷とすることもできる。
ガラス組成は、蛍光X線分析装置を用いた半定量測定により確認した。得られたガラスをボールミルを用いて乾式粉砕し、粒度計でD50=4.5μm以下、D98=40μm以下となるように制御した。なお、粒径(直径)100μm以上の粒子はふるいで分けて除去した。 (Example E: Relationship between CuO content and deodorizing effect)
Deodorant glass preparation method:
After preparing the raw materials, it was melted at a melting temperature of 1350 ° C. for 8 hours and poured out to obtain a glass having the glass composition shown in Table 3 below. The formation after melting was performed by natural cooling, but can also be performed by water cooling.
The glass composition was confirmed by semi-quantitative measurement using a fluorescent X-ray analyzer. The obtained glass was dry-pulverized using a ball mill and controlled so that D 50 = 4.5 μm or less and D 98 = 40 μm or less by a particle size meter. The particles having a particle size (diameter) of 100 μm or more were removed by sieving.
上記表3のガラス組成からなるガラス剤(CuO含有の消臭ガラス剤と未含有ガラス剤)とMMとをテドラーバッグに封入し、経過時間に伴うバッグ内のMM濃度をガス検知管で測定した。
試験条件は、下記の通りとした。
テドラーバッグ容量 : 1L
初期ガス(MM)濃度 : 55ppm
温度 : 室温(20~25℃)
消臭ガラス剤重量 : 0.1g
また、ブランクとして、消臭ガラス剤なしで上記同様の操作を行った。
測定結果および考察:
図6に示すように、CuOの含有量が異なる実験例1~6の何れも、消臭効果が、約10ppm弱に収束することが確認された。これは、触媒作用によってDMDSが生成することによる、ガス検知管の誤差である(MM以外の硫黄成分があるとき、識別ができないため誤差要因となる)。
また、同粒径、同重量のとき、CuO含有量に伴って、消臭効果が上がる(具体的には、消臭スピードが上がる)ことが確認された。
これは、CuOの含有量に伴って、悪臭と接触するガラス表面のCuO含有量も増加することによる。
ただし、最も少ないCuO含有量の実験例1でも、55ppmという高濃度のMMを消臭しており、その消臭効果は十分である。
実験例1は、24時間時点で比較したときに、実験例2~6よりも消臭スピードが劣るが、粒子径を小さくし表面積を上げることでそのスピードは容易に補える。
A glass agent (CuO-containing deodorizing glass agent and non-containing glass agent) having the glass composition shown in Table 3 above and MM were sealed in a Tedlar bag, and the MM concentration in the bag over time was measured with a gas detector tube.
The test conditions were as follows.
Tedlar bag capacity: 1L
Initial gas (MM) concentration: 55ppm
Temperature: Room temperature (20-25 ° C)
Deodorant glass agent weight: 0.1g
Moreover, the same operation as the above was performed without a deodorizing glass agent as a blank.
Measurement results and discussion:
As shown in FIG. 6, it was confirmed that the deodorizing effect converged to less than about 10 ppm in any of Experimental Examples 1 to 6 having different CuO contents. This is an error of the gas detector tube due to the generation of DMDS by catalytic action (when there is a sulfur component other than MM, it becomes an error factor because it cannot be identified).
Moreover, it was confirmed that the deodorizing effect increases (specifically, the deodorizing speed increases) with the CuO content at the same particle size and weight.
This is because the CuO content on the glass surface in contact with the malodor increases with the CuO content.
However, even in Experimental Example 1 having the smallest CuO content, MM having a high concentration of 55 ppm is deodorized, and the deodorizing effect is sufficient.
In Experimental Example 1, when compared at 24 hours, the deodorization speed is inferior to that of Experimental Examples 2 to 6, but the speed can be easily compensated by reducing the particle size and increasing the surface area.
ガラス組成変化に伴って、耐水性が変化する。このとき、溶解性ガラス剤に近づくと消臭機構が変化する可能性があるため、代表的な溶解性ガラス剤であるイオンピュア(比較例2、3)と溶解量を比較した。比較例2、3は、代表的な溶解性ガラス剤である「イオンピュア(市販品)」である。
消臭ガラス剤作製方法:
原料調合後、溶融温度1350 ℃で8時間溶融し、流し出して、下記表4のガラス組成から成るガラスを得た。溶融後の形成は、自然冷却で行ったが、水冷とすることもできる。
ガラス組成は、蛍光X線分析装置を用いた半定量測定により確認した。得られたガラスをボールミルを用いて乾式粉砕し、粒度計でD50=4.5μm以下、D98=40μm以下となるように制御した。なお、粒径(直径)100μm以上の粒子はふるいで分けて除去した。実験例7~10はCuO含有量(モル%)が同等となるように調整した。 (Example F: Sulfidation and catalytic action accompanying water resistance)
As the glass composition changes, the water resistance changes. At this time, since the deodorizing mechanism may change as it approaches the soluble glass agent, the amount of dissolution was compared with ion pure (Comparative Examples 2 and 3), which is a typical soluble glass agent. Comparative Examples 2 and 3 are “Ion Pure (commercially available)” which is a typical soluble glass agent.
Deodorant glass preparation method:
After the raw material preparation, the glass was melted at a melting temperature of 1350 ° C. for 8 hours and poured out to obtain a glass having a glass composition shown in Table 4 below. The formation after melting was performed by natural cooling, but can also be performed by water cooling.
The glass composition was confirmed by semi-quantitative measurement using a fluorescent X-ray analyzer. The obtained glass was dry-pulverized using a ball mill and controlled so that D 50 = 4.5 μm or less and D 98 = 40 μm or less by a particle size meter. The particles having a particle size (diameter) of 100 μm or more were removed by sieving. In Experimental Examples 7 to 10, the CuO content (mol%) was adjusted to be equal.
試料0.1gに対し、蒸留水100mLに浸漬し、室温(20~25℃)で24時間保持した後、その減少量を確認した。
判定方法:
テドラーバッグ1L、MM濃度55ppm、繰り返し8回後までに消臭限界を迎えたものを×、消臭限界は迎えていないが、消臭スピードの低下が確認されたものを△、
繰返し8回後も持続性が確認されたものを○、として評価した。
消臭試験時のガラス剤の比表面積、粒径は表4の通りであり、試料重量は0.1gである。
判定結果および考察:
実験例9、10も触媒作用は確認されたが、耐水性が不十分なために溶解性ガラス剤と同様のイオン溶出における硫化反応が大きく働いたと思われる。
A 0.1 g sample was immersed in 100 mL of distilled water and kept at room temperature (20 to 25 ° C.) for 24 hours, and the amount of decrease was confirmed.
Judgment method:
Tedlar bag 1L, MM concentration 55ppm, x that has reached the deodorization limit by 8 times repeatedly, deodorization limit has not been reached, but it has been confirmed that the deodorization speed has decreased, △,
The case where sustainability was confirmed even after repeated 8 times was evaluated as ◯.
The specific surface area and particle size of the glass agent during the deodorization test are as shown in Table 4, and the sample weight is 0.1 g.
Judgment results and discussion:
Although Experimental Examples 9 and 10 were confirmed to have a catalytic action, it is thought that the sulfurization reaction in ion elution similar to that of the soluble glass agent worked greatly due to insufficient water resistance.
消臭試験方法1(持続性評価):
表1のガラス組成からなる消臭ガラス剤(実施例1)とMMとをテドラーバッグに封入し、経過時間に伴うバッグ内のMM濃度をガス検知管で測定した。
試験条件は、下記の通りとした。
テドラーバッグ容量 : 1L
初期ガス(MM)濃度 : 表6の通り
温度 : 室温(20~25℃)
消臭ガラス剤重量 : 0.1g
消臭ガラス剤粒径 : D50= 4.21μm
消臭ガラス剤比表面積 : 1.54m2/g
比較評価対象として、下記の表5に示す無機系消臭ガラス剤を用いて上記同様の消臭試験を行った。なお、これらの無機系消臭ガラス剤は、何れも持続性の高い無機系消臭ガラス剤として市販されているものである。 (Example G: Performance comparison with highly durable inorganic deodorant glass agent (commercially available))
Deodorization test method 1 (sustainability evaluation):
A deodorizing glass agent (Example 1) having the glass composition shown in Table 1 and MM were enclosed in a Tedlar bag, and the MM concentration in the bag over time was measured with a gas detector tube.
The test conditions were as follows.
Tedlar bag capacity: 1L
Initial gas (MM) concentration: As shown in Table 6 Temperature: Room temperature (20-25 ° C)
Deodorant glass agent weight: 0.1g
Deodorant glass agent particle size: D 50 = 4.21 μm
Deodorant glass agent specific surface area: 1.54 m 2 / g
As a comparative evaluation object, the same deodorizing test was conducted using an inorganic deodorizing glass agent shown in Table 5 below. These inorganic deodorizing glass agents are all commercially available as highly durable inorganic deodorizing glass agents.
消臭試験方法2(水分存在条件):
表1のガラス組成からなる消臭ガラス剤(実施例1)、表5の無機系消臭ガラス剤1~2、CuO試薬それぞれとMM、蒸留水とをテドラーバッグに封入し、経過時間に伴うバッグ内のMM濃度をガス検知管で測定した。
試験条件は、下記の通りとした。
テドラーバッグ容量 : 1L
初期ガス(MM)濃度 : 55ppm
温度 : 室温(20~25℃)
消臭ガラス剤重量 : 0.1g
消臭ガラス剤粒径 : D50= 4.21μm
消臭ガラス剤比表面積 : 1.54m2/g
蒸留水添加量 : 500μl(試料表面全体を濡らした)
CuO : Wako試薬、粒径(記載値5μm)、比表面積0.38m2/g。
また、ブランクとして、消臭ガラス剤なしで上記同様の消臭試験を行った。
測定結果および考察:
Deodorization test method 2 (water presence condition):
A deodorizing glass agent (Example 1) comprising the glass composition of Table 1, the inorganic
The test conditions were as follows.
Tedlar bag capacity: 1L
Initial gas (MM) concentration: 55ppm
Temperature: Room temperature (20-25 ° C)
Deodorant glass agent weight: 0.1g
Deodorant glass agent particle size: D 50 = 4.21 μm
Deodorant glass agent specific surface area: 1.54 m 2 / g
Distilled water addition amount: 500 μl (wet the entire sample surface)
CuO: Wako reagent, particle size (described
Moreover, the deodorizing test similar to the above was done without a deodorizing glass agent as a blank.
Measurement results and discussion:
また、図8に示すように、水分添加により、消臭傾向に変化が確認された。
無機系消臭ガラス剤1では、瞬間的な消臭効果が低下することが確認された。これは、物理吸着が高い剤のため、表面が濡れるとその瞬間的効果が弱まることに起因するものと考えられる。無機系消臭ガラス剤2は、水分存在環境では十分な消臭効果を奏することができないことが確認された。本実施例では、水分添加によって、消臭スピードが大幅に向上することが確認された。本実施例では、水分の存在によって、触媒効果を助長することやイオン溶出によって硫化反応による消臭機構が加わった可能性がある。本実施例は銅イオン溶出量がわずかなため、前者の可能性が高い。また、水分添加条件のとき、繰返し1回目にも関わらず、CuOよりも消臭スピードが速い結果であった(図4比較参照)。
なお、ブランクでは、若干の減少があるものの明らかな濃度低下は確認されなかった。この結果は、MMが水に溶けたわけではなく、各剤の消臭効果を評価できたことを示している。
Moreover, as shown in FIG. 8, the change in the deodorization tendency was confirmed by the addition of water.
In the inorganic
In the blank, although there was a slight decrease, a clear decrease in density was not confirmed. This result indicates that MM was not dissolved in water and the deodorizing effect of each agent could be evaluated.
消臭試験方法:
表1のガラス組成からなる消臭ガラス剤(実施例1)と悪臭とをテドラーバッグに封入し、経過時間に伴うバッグ内の悪臭濃度をガス検知管で測定した。
試験条件は、下記の通りとした。
テドラーバッグ容量 : 1L
温度 : 室温(20~25℃)
消臭ガラス剤重量 : 0.1g
消臭ガラス剤粒径 : D50= 4.21μm
消臭ガラス剤比表面積 : 1.54m2/g
また、ブランクとして、消臭ガラス剤なしで上記同様の操作を行った。
測定結果および考察:
図9に示すように、酢酸、プロピオン酸、ノルマル酪酸、ノルマル吉草酸、イソ吉草酸、いずれの低級脂肪酸に対しても、消臭効果があることが確認された。 (Example H: Deodorizing effect confirmation test for lower fatty acids)
Deodorization test method:
A deodorizing glass agent (Example 1) having a glass composition shown in Table 1 and malodor were sealed in a Tedlar bag, and the malodor concentration in the bag over time was measured with a gas detector tube.
The test conditions were as follows.
Tedlar bag capacity: 1L
Temperature: Room temperature (20-25 ° C)
Deodorant glass agent weight: 0.1g
Deodorant glass agent particle size: D 50 = 4.21 μm
Deodorant glass agent specific surface area: 1.54 m 2 / g
Moreover, the same operation as the above was performed without a deodorizing glass agent as a blank.
Measurement results and discussion:
As shown in FIG. 9, it was confirmed that there was a deodorizing effect on any of lower fatty acids such as acetic acid, propionic acid, normal butyric acid, normal valeric acid, and isovaleric acid.
消臭試験方法:
表1のガラス組成からなる消臭ガラス剤(実施例1)、CuO試薬それぞれとトランス-2-ノネナールとをテドラーバッグに封入し、経過時間に伴うバッグ内の悪臭濃度を高速液体クロマトグラフで測定した。
高速液体クロマトグラフ法では、バッグ内のガスをDNPHカートリッジに捕集し、このカートリッジにアセトニトリルを通してDNPH誘導体を溶出させ、得られた溶出液を高速液体クロマトグラフで測定し、バッグ内のガス濃度を算出する。
試験条件は、下記の通りとした。
テドラーバッグ容量 : 4L
温度 : 室温(20~25℃)
消臭ガラス剤重量 : 0.1g
消臭ガラス剤粒径 : D50= 4.21μm
消臭ガラス剤比表面積 : 1.54m2/g
CuO : Wako試薬、粒径(記載値5μm)、比表面積0.38m2/g
また、ブランクとして、消臭ガラス剤なしで上記同様の操作を行った。
上記の試験は、一般財団法人 日本食品分析センターに依頼した。
測定結果および考察: (Example I: Deodorizing effect confirmation test for trans-2-nonenal)
Deodorization test method:
A deodorizing glass agent (Example 1) having the glass composition shown in Table 1, each CuO reagent and trans-2-nonenal were sealed in a Tedlar bag, and the malodor concentration in the bag over time was measured with a high performance liquid chromatograph. .
In the high-performance liquid chromatographic method, the gas in the bag is collected in a DNPH cartridge, the DNPH derivative is eluted through this cartridge through acetonitrile, the obtained eluate is measured with a high-performance liquid chromatograph, and the gas concentration in the bag is determined. calculate.
The test conditions were as follows.
Tedlar bag capacity: 4L
Temperature: Room temperature (20-25 ° C)
Deodorant glass agent weight: 0.1g
Deodorant glass agent particle size: D 50 = 4.21 μm
Deodorant glass agent specific surface area: 1.54 m 2 / g
CuO: Wako reagent, particle size (described
Moreover, the same operation as the above was performed without a deodorizing glass agent as a blank.
The above test was commissioned to the Japan Food Analysis Center.
Measurement results and discussion:
消臭ガラス剤作製方法:
原料調合後、溶融温度1350℃で8時間溶融し、流し出して、表8のガラス組成から成るガラスを得た。溶融後は、自然冷却を行ったが、水冷とすることもできる。得られたガラスを、粉砕し、表8の粒度に調整した。
例えば、生活環境の中、トイレではメチルメルカプタンが数ppb発生すると言われている。10ppbと仮定したとき、1分で全て消臭したいとする。
上記の図6で示した通り、実験例2~6は、24hで55ppm消臭可能である。(二次生成物のジメチルジスルフィドは無視し、メチルメルカプタンを約55ppm消臭可能と捉える)計算上(55ppm/24h/60m)、1分あたりの消臭量は38ppbである。また、実験例1は、48hで55ppm消臭可能なことから、計算上(55ppm/48h/60m)、1分あたりの消臭量は19ppbである。
図6を見て分かる通り、実際はさらに消臭スピードが速いことが予想されるため(測定のタイミングでグラフ上ゆるやかに見える)、上述の算出値よりもさらに1分あたりの消臭量が高いことが予想される。
図6の評価結果は、あくまで小容量、ガラス剤単体での効果のため、トイレ空間に対しては余裕を持ったスピードが好ましい。
24hで55ppm消臭可能であれば、消臭すべき環境濃度の10ppbよりも約4倍、48hで55ppm消臭可能であれば、約2倍のスピードである。
表8では、約4倍(-5%まで許容範囲)のものを「A判定」、約2倍(-5%まで許容範囲)のものを「B判定」とした。
測定結果および考察:
消臭ガラス剤の粒径(D50)y(μm)、CuO添加量x(モル%)として、
0.01≦x≦2.03のとき、y≦5.08x+0.18
2.03≦x≦23のとき、y≦10.5
の範囲において、より速やかな消臭が行われることが確認された。
なお、消臭ガラス剤の粒径(D50)y(μm)については、「粉末」状の消臭ガラス剤とするために、10.5μmを上限とした。 (Example J: Examination of particle size and deodorization speed of deodorant glass agent)
Deodorant glass preparation method:
After preparing the raw materials, it was melted at a melting temperature of 1350 ° C. for 8 hours and poured out to obtain a glass having the glass composition shown in Table 8. After melting, natural cooling was performed, but water cooling can also be used. The obtained glass was crushed and adjusted to the particle size shown in Table 8.
For example, in a living environment, it is said that several ppb of methyl mercaptan is generated in a toilet. Assuming 10 ppb, suppose you want to deodorize all in one minute.
As shown in FIG. 6 above, Experimental Examples 2 to 6 can deodorize 55 ppm in 24 hours. (The secondary product dimethyl disulfide is ignored, and methyl mercaptan is considered to be capable of deodorizing about 55 ppm) In calculation (55 ppm / 24 h / 60 m), the deodorizing amount per minute is 38 ppb. Moreover, since Experimental Example 1 can deodorize 55 ppm in 48 hours, the amount of deodorization per minute is 19 ppb in calculation (55 ppm / 48 h / 60 m).
As can be seen from FIG. 6, the deodorization speed is expected to be even faster (it appears to be more gradual on the graph at the measurement timing), so the deodorization amount per minute is higher than the calculated value above. Is expected.
The evaluation result in FIG. 6 is preferably a speed with a margin for the toilet space because of the effect of the small volume and the glass agent alone.
If deodorization of 55 ppm is possible in 24 hours, the speed is about 4 times the environmental concentration of 10 ppb to be deodorized. If deodorization of 55 ppm is possible in 48 hours, the speed is about twice.
In Table 8, “A judgment” is about 4 times (allowable range up to −5%), and “B judgment” is about twice (allowable range up to −5%).
Measurement results and discussion:
Deodorant glass agent particle size (D 50 ) y (μm), CuO addition amount x (mol%),
When 0.01 ≦ x ≦ 2.03, y ≦ 5.08x + 0.18
When 2.03 ≦ x ≦ 23, y ≦ 10.5
In this range, it was confirmed that quicker deodorization was performed.
Note that the particle diameter of the deodorant glass agent (D 50) y (μm) , in order to "powder" form of deodorant glass agent, was made the upper limit 10.5 [mu] m.
消臭ガラス剤作製方法:
原料調合後、溶融温度1350 ℃で8時間溶融し、流し出して、下記表9のガラス組成から成るガラスを得た。溶融後の形成は、自然冷却で行ったが、水冷とすることもできる。
ガラス組成は、蛍光X線分析装置を用いた半定量測定により確認した。得られたガラスをボールミルを用いて乾式粉砕し、表9の粒度に調整した。なお、粒径(直径)100μm以上の粒子はふるいで分けて除去した。 (Example K: Mother composition and deodorizing effect)
Deodorant glass preparation method:
After preparing the raw materials, it was melted at a melting temperature of 1350 ° C. for 8 hours and poured out to obtain a glass having the glass composition shown in Table 9 below. The formation after melting was performed by natural cooling, but can also be performed by water cooling.
The glass composition was confirmed by semi-quantitative measurement using a fluorescent X-ray analyzer. The obtained glass was dry-ground using a ball mill and adjusted to the particle size shown in Table 9. The particles having a particle size (diameter) of 100 μm or more were removed by sieving.
上記表9のガラス組成からなるガラス剤の実験例19~29とMMとをテドラーバッグに封入し、経過時間に伴うバッグ内のMM濃度をガス検知管で測定した。
試験条件は、下記の通りとした。
テドラーバッグ容量 : 1L
初期ガス(MM)濃度 : 70ppm
温度 : 室温(18~22℃)
消臭ガラス剤重量 : 0.1g
また、ブランクとして、消臭ガラス剤なしで上記同様の操作を行った。
測定結果および考察:
図13に示すように、CuOの含有量が同等のとき、母組成に関わらずその消臭効果は十分に発現する。また、母組成よりも若干のCuO含有量の違いが消臭スピードに影響していることがわかる。実験例19~20は、消臭スピードがCuO含有量に依存していないが、粒度の影響が生じたものと思われる(ただし、ガス検知管のため測定誤差も十分考えられる)。
ガラス溶解量確認方法、ガラス成分溶出量確認方法:
試料0.1gに対し、蒸留水100mLに浸漬し、室温(18~22℃)で24時間保持した後、その減少量を確認した。この結果をガラス溶解量とした。
24時間保持後、吸引濾過により蒸留水のみを採取し、250mLに希釈した。この調整液に対し、ICP発光分光分析装置(Optima2000DV)を用いて溶出した成分濃度を測定した。測定は、JIS K0116(2003)に規定された手法に基づいて実施し、検出下限値を0.01ppmで設定した。また、高濃度成分は、必要に応じてさらに希釈した。測定値を蒸留水100ml中濃度に補正し、この結果を溶出量とした。
粒径確認方法:
粒度計(MicrotracII)を用いて測定した。比表面積を実測値で確認していないものについては、粒度計結果から算出される比表面積CS(全て球状と仮定した場合の比表面積)を示した。
全結果および考察:
表9の組成範囲内では、CuO含有量が同等のとき、母組成が与える消臭効果への影響は大差ないことが判明した。しかし、その溶解量、溶出量には差が確認された。消臭剤として使用したとき、凝集や周辺材料への影響、安全性の観点から溶出、溶解が少ないに越したことはない。経験的に、本試験でのガラス溶解量が10%以下となることが望ましい。
Experimental examples 19 to 29 of glass agents having the glass composition shown in Table 9 above and MM were sealed in a Tedlar bag, and the MM concentration in the bag over time was measured with a gas detector tube.
The test conditions were as follows.
Tedlar bag capacity: 1L
Initial gas (MM) concentration: 70ppm
Temperature: Room temperature (18-22 ° C)
Deodorant glass agent weight: 0.1g
Moreover, the same operation as the above was performed without a deodorizing glass agent as a blank.
Measurement results and discussion:
As shown in FIG. 13, when the content of CuO is the same, the deodorizing effect is sufficiently exhibited regardless of the mother composition. It can also be seen that a slight difference in CuO content than the mother composition affects the deodorization speed. In Experimental Examples 19 to 20, although the deodorization speed does not depend on the CuO content, it seems that the influence of the particle size has occurred (however, the measurement error is also sufficiently considered because of the gas detection tube).
Glass dissolution amount confirmation method, glass component elution amount confirmation method:
A 0.1 g sample was immersed in 100 mL of distilled water and kept at room temperature (18-22 ° C.) for 24 hours, and then the amount of decrease was confirmed. This result was taken as the glass dissolution amount.
After holding for 24 hours, only distilled water was collected by suction filtration and diluted to 250 mL. With respect to this adjustment liquid, the component concentration eluted using an ICP emission spectroscopic analyzer (Optima 2000 DV) was measured. The measurement was performed based on the method defined in JIS K0116 (2003), and the detection lower limit was set at 0.01 ppm. Moreover, the high concentration component was further diluted as necessary. The measured value was corrected to a concentration in 100 ml of distilled water, and this result was taken as the elution amount.
Particle size confirmation method:
It measured using the particle size meter (MicrotracII). For those whose specific surface area was not confirmed by actual measurement values, the specific surface area CS (specific surface area assuming all spherical shapes) calculated from the particle size measurement results was shown.
All results and discussion:
Within the composition range of Table 9, it was found that when the CuO content is the same, the influence on the deodorizing effect given by the mother composition is not much different. However, there was a difference between the amount dissolved and the amount eluted. When used as a deodorant, elution and dissolution have never been less in terms of aggregation, effects on surrounding materials, and safety. Empirically, it is desirable that the glass dissolution amount in this test be 10% or less.
本実施形態の消臭ガラス剤は、SiO2を50~70モル%、R2O(R=Li、Na、K)を10~33モル%、R´O(R´=Mg、Ca、Sr、Ba)を0~15モル%、Al2O3を0~6モル%、CuOを0.01~23モル%含有する「アルカリ(R2O)-アルカリ土類(R´O)-ケイ酸ガラス(SiO2)」からなり、通常のガラス剤と同様に、溶融急冷法で製造することができる。ガラス剤の形状は、溶融急冷法でプレ成形体を得た後、粉砕を行って得た粉体とする。ここで言う粉砕とは、一般的に知られる粉砕機(例えば、ボールミル、ビーズミル、ジェットミル、CFミル等)による粉砕を意味し、乾式でも湿式でも構わない。 (Embodiment 2: CuO-containing alkali-alkaline earth-silicate glass)
The deodorizing glass agent of the present embodiment includes 50 to 70 mol% of SiO 2 , 10 to 33 mol% of R 2 O (R = Li, Na, K), and R′O (R ′ = Mg, Ca, Sr). Ba) in an amount of 0 to 15 mol%, Al 2 O 3 in an amount of 0 to 6 mol%, and CuO in an amount of 0.01 to 23 mol% “alkali (R 2 O) -alkaline earth (R′O) -silicate” It is made of “acid glass (SiO 2 )” and can be produced by a melt quenching method in the same manner as a normal glass agent. The shape of the glass agent is a powder obtained by pulverizing after obtaining a pre-molded body by a melt quenching method. The pulverization referred to here means pulverization by a generally known pulverizer (for example, a ball mill, a bead mill, a jet mill, a CF mill, etc.), and may be dry or wet.
(SiO2)
SiO2は、ガラスの構造骨格を形成する主成分となる。その含有量は、50~70モル%、好ましくは、55~70モル%とする。50モル%未満の場合、ガラスの化学的耐久性が不十分となり、またガラスが失透しやすくなり好ましくない。更に、50モル%未満の場合、ガラスの耐水性が不十分となり、水分存在下(大気中の水分を含む)で銅イオンが溶出しやすくなる結果、触媒作用による消臭効果よりも、イオン溶出によって起こる硫化反応による消臭効果が強くなるため好ましくない。70モル%を超える場合、融点が上昇することにより、ガラスの溶融性が困難となる他、粘度上昇も起こるため好ましくない。 Hereinafter, each glass composition will be described in detail.
(SiO 2 )
SiO 2 is a main component that forms the structural skeleton of glass. Its content is 50 to 70 mol%, preferably 55 to 70 mol%. If it is less than 50 mol%, the chemical durability of the glass becomes insufficient, and the glass tends to devitrify, which is not preferable. Furthermore, if it is less than 50 mol%, the water resistance of the glass becomes insufficient, and copper ions are more likely to elute in the presence of moisture (including moisture in the atmosphere). Since the deodorizing effect by the sulfurization reaction which occurs by this becomes strong, it is not preferable. If it exceeds 70 mol%, the melting point increases, which makes glass melting difficult and also causes an increase in viscosity.
R2O(R=Li、Na、K)は、ガラスの構造骨格におけるSiとOの結合を切断して非架橋酸素を形成し、その結果、ガラスの粘性を低下させ、成形性や溶解性を向上させる成分であり、B2O3同様の融剤である。その含有量は、R2O(R=Li、Na、K)の一種もしくは二種以上を、多成分との含有比も考慮しつつ、合計10~33モル%、好ましくは12~24モル%とする。33モル%を超える場合、ガラスの化学的耐久性が不十分となる。具体的には、ガラス剤と大気中の水分が反応してブルームと称される白化現象が引き起こされる。ブルームが発生することにより、悪臭ガスとの接触面積が減少するため望ましくない。また、溶解炉のアルミナ質が浸蝕されやすくなる。 (R 2 O (R = Li, Na, K))
R 2 O (R = Li, Na, K) breaks the bond between Si and O in the glass structure skeleton to form non-crosslinked oxygen, resulting in a decrease in glass viscosity, moldability and solubility. And a flux similar to B 2 O 3 . The content of R 2 O (R = Li, Na, K) is 10 to 33 mol% in total, preferably 12 to 24 mol%, taking into consideration the content ratio with multiple components. And When it exceeds 33 mol%, the chemical durability of the glass becomes insufficient. Specifically, a whitening phenomenon called bloom is caused by a reaction between the glass agent and moisture in the atmosphere. The occurrence of bloom is undesirable because it reduces the contact area with malodorous gas. In addition, the alumina in the melting furnace is easily eroded.
R´O(R´=Mg、Ca、Sr、Ba)は、ガラスの化学的耐久性を向上させる成分である。その含有量は、R´O(R´=Mg、Ca、Sr、Ba)の一種もしくは二種以上を、合計0~15モル%、好ましくは2~10モル%とする。15モル%を超えると溶融時の粘性が高くなるとともに、ガラスが失透しやすくなるため好ましくない。なお、発明の消臭ガラス剤において必須成分ではなく、その含有量は0モル%でもよい。 (R'O (R '= Mg, Ca, Sr, Ba))
R′O (R ′ = Mg, Ca, Sr, Ba) is a component that improves the chemical durability of the glass. The content of one or more of R′O (R ′ = Mg, Ca, Sr, Ba) is 0 to 15 mol%, preferably 2 to 10 mol% in total. If it exceeds 15 mol%, the viscosity at the time of melting becomes high and the glass tends to be devitrified, which is not preferable. In addition, it is not an essential component in the deodorizing glass agent of the invention, and its content may be 0 mol%.
CuOに関しては、基本的に上記した実施形態1と同様であるが、本実施形態では、CuO粉末の添加量x(モル%)および消臭ガラス剤の粒径(D50、yμm)を下記式の範囲に限定することにより、従来の消臭ガラス剤では考慮されていなかった、「速やかな消臭」を実現可能とした。
0.01≦x≦2.38のとき、y≦4.27x+0.34
2.38≦x≦23のとき、y≦10.5 (CuO)
Regarding CuO, it is basically the same as in
When 0.01 ≦ x ≦ 2.38, y ≦ 4.27x + 0.34
When 2.38 ≦ x ≦ 23, y ≦ 10.5
Al2O3は、ガラスの化学的耐久性を向上させ、結晶構造安定性に影響を与える成分である。また、Al2O3は、ガラスの分相を抑制しガラス剤の均質性を高める働きをする。粘性を上げること、添加によってガラス中の銅イオンの酸化還元状態に影響を与える可能性があることから、その含有量は、6モル%以下、好ましくは5.5モル%以下とすることが望ましい。 (Al 2 O 3 )
Al 2 O 3 is a component that improves the chemical durability of the glass and affects the crystal structure stability. Further, Al 2 O 3 functions to suppress the phase separation of the glass and increase the homogeneity of the glass agent. It is desirable that the content is 6 mol% or less, preferably 5.5 mol% or less, because the viscosity may increase or the addition may affect the redox state of copper ions in the glass. .
実施形態1の実施例Jと同様にして、粒子径と消臭スピードの検討を行った。 (Example L: Examination of particle size and deodorization speed of deodorant glass agent)
In the same manner as in Example J of
測定結果および考察:
消臭ガラス剤の粒径(D50)y(μm)、CuO添加量x(モル%)として、
0.01≦x≦2.38のとき、y≦4.27x+0.34
2.38≦x≦23のとき、y≦10.5
の範囲において、より速やかな消臭が行われることが確認された。
なお、消臭ガラス剤の粒径(D50)y(μm)については、「粉末」状の消臭ガラス剤とするために、10.5μmを上限とした。
Measurement results and discussion:
Deodorant glass agent particle size (D 50 ) y (μm), CuO addition amount x (mol%),
When 0.01 ≦ x ≦ 2.38, y ≦ 4.27x + 0.34
When 2.38 ≦ x ≦ 23, y ≦ 10.5
In this range, it was confirmed that quicker deodorization was performed.
Note that the particle diameter of the deodorant glass agent (D 50) y (μm) , in order to "powder" form of deodorant glass agent, was made the upper limit 10.5 [mu] m.
Claims (9)
- CuO含有アルカリ-アルカリ土類-ホウケイ酸ガラスもしくはCuO含有アルカリ-アルカリ土類-ケイ酸塩ガラスからなる消臭ガラス剤であって、
原料として、CuO粉末を、下記式の範囲(xモル%)で添加して、消臭ガラス剤の粒径(D50)を下記の範囲(yμm)としたことを特徴とする消臭ガラス剤。
0.01≦x≦0.198のとき、y≦4.27x+0.34
0.198≦x≦2.03のとき、y≦5.08x+0.18
2.03≦x≦23のとき、y≦10.5 A deodorizing glass agent comprising CuO-containing alkali-alkaline earth-borosilicate glass or CuO-containing alkali-alkaline earth-silicate glass,
Deodorant glass agent characterized by adding CuO powder as a raw material in the range of the following formula (x mol%) and setting the particle size (D 50 ) of the deodorant glass agent to the following range (y μm). .
When 0.01 ≦ x ≦ 0.198, y ≦ 4.27x + 0.34
When 0.198 ≦ x ≦ 2.03, y ≦ 5.08x + 0.18
When 2.03 ≦ x ≦ 23, y ≦ 10.5 - 前記ガラスが、
SiO2を46~70モル%、
B2O3とR2O(R=Li、Na、K)を合計で15~50モル%、
R´O(R´=Mg、Ca、Sr、Ba)を0~10モル%、
Al2O3を0~6モル%、
CuOを0.01~23モル%
含有するものであり、
下記式を満足することを特徴とする請求項1記載の消臭ガラス剤。
0.01≦x≦2.03のとき、y≦5.08x+0.18
2.03≦x≦23のとき、y≦10.5 The glass is
The SiO 2 46 ~ 70 mol%,
15 to 50 mol% in total of B 2 O 3 and R 2 O (R = Li, Na, K),
R′O (R ′ = Mg, Ca, Sr, Ba) 0-10 mol%,
0 to 6 mol% of Al 2 O 3 ,
0.01-23 mol% CuO
Contains
The deodorizing glass agent according to claim 1, which satisfies the following formula.
When 0.01 ≦ x ≦ 2.03, y ≦ 5.08x + 0.18
When 2.03 ≦ x ≦ 23, y ≦ 10.5 - 前記ガラスが、
B2O3を5~20モル%、
R2O(R=Li、Na、K)を10~30モル%
含有するものであることを特徴とする請求項2記載の消臭ガラス剤。 The glass is
5 to 20 mol% of B 2 O 3 ,
10-30 mol% of R 2 O (R = Li, Na, K)
The deodorizing glass agent according to claim 2, which is contained. - 前記ガラスが、
SiO2を51~63モル%、
B2O3とR2O(R=Li、Na、K)を合計で21~39モル%、
R´O(R´=Mg、Ca、Sr、Ba)を2~7モル%、
Al2O3を0~5.5モル%、
CuOを1~13モル%
含有するものであることを特徴とする請求項2記載の消臭ガラス剤。 The glass is
The SiO 2 51 ~ 63 mol%,
A total of 21 to 39 mol% of B 2 O 3 and R 2 O (R = Li, Na, K),
2-7 mol% of R′O (R ′ = Mg, Ca, Sr, Ba)
0 to 5.5 mol% Al 2 O 3
1 to 13 mol% of CuO
The deodorizing glass agent according to claim 2, which is contained. - 前記ガラスが、
B2O3を8~17モル%、
R2O(R=Li、Na、K)を13~22モル%、
含有するものであることを特徴とする請求項4記載の消臭ガラス剤。 The glass is
8 to 17 mol% B 2 O 3 ,
R 2 O (R = Li, Na, K) 13-22 mol%,
The deodorizing glass agent according to claim 4, which is contained. - 前記ガラスが、
SiO2を53~62モル%、
B2O3を10~17モル%、
Na2Oを13~19モル%、
CaOを3~6モル%、
Al2O3を0~4.5モル%、
CuOを4~13モル%
含有するものであることを特徴とする請求項2記載の消臭ガラス剤。 The glass is
SiO 2 53-62 mol%,
10 to 17 mol% B 2 O 3
Na 2 O 13-19 mol%,
3-6 mol% CaO,
0 to 4.5 mol% of Al 2 O 3
4-13 mol% CuO
The deodorizing glass agent according to claim 2, which is contained. - 前記ガラスが、
SiO2を50~70モル%、
R2O(R=Li、Na、K)を10~33モル%
R´O(R´=Mg、Ca、Sr、Ba)を0~15モル%、
Al2O3を0~6モル%、
CuOを0.01~23モル%
含有するものであり、
下記式を満足することを特徴とする請求項1記載の消臭ガラス剤。
0.01≦x≦2.38のとき、y≦4.27x+0.34
2.38≦x≦23のとき、y≦10.5 The glass is
50 to 70 mol% of SiO 2
10 to 33 mol% of R 2 O (R = Li, Na, K)
0 to 15 mol% of R′O (R ′ = Mg, Ca, Sr, Ba),
0 to 6 mol% of Al 2 O 3 ,
0.01-23 mol% CuO
Contains
The deodorizing glass agent according to claim 1, which satisfies the following formula.
When 0.01 ≦ x ≦ 2.38, y ≦ 4.27x + 0.34
When 2.38 ≦ x ≦ 23, y ≦ 10.5 - 前記ガラスが、
SiO2を55~70モル%、
R2O(R=Li、Na、K)を合計で12~24モル%、
R´O(R´=Mg、Ca、Sr、Ba)を2~10モル%、
Al2O3を0~5.5モル%、
CuOを1~20モル%
含有するものであることを特徴とする請求項7記載の消臭ガラス剤。 The glass is
55 to 70 mol% of SiO 2
A total of 12 to 24 mol% of R 2 O (R = Li, Na, K),
2 to 10 mol% of R′O (R ′ = Mg, Ca, Sr, Ba),
0 to 5.5 mol% Al 2 O 3
1-20 mol% CuO
The deodorizing glass agent according to claim 7, which is contained. - 前記ガラスが、
SiO2を55~65モル%、
Na2Oを12~20モル%、
CaOを3~7モル%、
Al2O3を0~5モル%、
CuOを4~13モル%
含有するものであることを特徴とする請求項7記載の消臭ガラス剤。 The glass is
The SiO 2 55 ~ 65 mol%,
12-20 mol% Na 2 O,
3-7 mol% CaO,
0 to 5 mol% of Al 2 O 3 ,
4-13 mol% CuO
The deodorizing glass agent according to claim 7, which is contained.
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JP2017023444A (en) * | 2015-07-23 | 2017-02-02 | 石塚硝子株式会社 | Absorbent pad |
JP2017036192A (en) * | 2015-08-13 | 2017-02-16 | 石塚硝子株式会社 | Material for forming glass coating, and glass-coated product using the same |
JPWO2018185948A1 (en) * | 2017-04-04 | 2020-02-13 | 石塚硝子株式会社 | Material showing deodorant effect |
JP2021112438A (en) * | 2020-01-21 | 2021-08-05 | 石塚硝子株式会社 | Deodorant agent and deodorant composite |
JP2021194124A (en) * | 2020-06-10 | 2021-12-27 | 石塚硝子株式会社 | Deodorant for sulfur-based malodor |
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