WO2016147360A1 - Drive machine service life evaluation device and drive machine service life evaluation method - Google Patents
Drive machine service life evaluation device and drive machine service life evaluation method Download PDFInfo
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- WO2016147360A1 WO2016147360A1 PCT/JP2015/058130 JP2015058130W WO2016147360A1 WO 2016147360 A1 WO2016147360 A1 WO 2016147360A1 JP 2015058130 W JP2015058130 W JP 2015058130W WO 2016147360 A1 WO2016147360 A1 WO 2016147360A1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
Definitions
- the present invention relates to a drive life evaluation apparatus and a drive life evaluation method for evaluating the life of a drive having a motor and a load device.
- a drive machine having a motor and a load device has a lifetime because it deteriorates over time.
- the life of a driving machine is evaluated by evaluating the state quantity of driving of the driving machine and the integrated value of driving.
- Patent Document 1 describes that the life is evaluated by evaluating the relationship between the torque command or thrust command during motor driving and the motor speed.
- Patent Document 2 describes that the life is evaluated by evaluating an integrated value of driving of an actuator.
- JP 2009-068950 A Japanese Patent No. 5247579
- Patent Document 1 it is possible to easily check changes from the initial coefficient of viscous friction and static friction based on the relationship between the torque command or thrust command and the motor speed. Evaluate whether or not.
- the viscous friction coefficient and the static friction change depending on the driving environment and driving conditions such as temperature.
- Patent Document 2 evaluates how much the driving machine is approaching the end of life from the difference between the integrated value of driving of the actuator and the integrated value of driving when the actuator is predicted to reach the end of its life.
- the integrated value of driving when the actuator reaches the end of its life varies depending on the driving environment and driving conditions.
- a relationship between the evaluation values and the lifetimes is prepared for each driving environment and driving conditions. It is difficult to do. For this reason, it is difficult to evaluate the life using the difference between the viscous friction coefficient and the static friction coefficient or the integrated value of the actuator drive and the integrated value of the drive when the actuator is predicted to reach the end of its life.
- the present invention has been made in view of the above, and an object of the present invention is to obtain a drive life evaluation device that can easily evaluate the life of a drive in various drive environments and drive conditions.
- the present invention is a drive life evaluation device for evaluating the life of a drive having a motor and a load device, and is a life formula used for the evaluation of the life.
- An input unit that receives the input, and a control unit that obtains an operation state quantity of the drive unit based on a feedback value output from the drive unit, and causes the feedback value to follow an operation target value input from the outside,
- An evaluation processing unit that acquires the operation state quantity from the control unit, executes the operation of the life formula using the operation state quantity, and evaluates the life based on a result of the operation.
- FIG. 3 is a block diagram showing the configuration of the drive unit life evaluation apparatus according to the first embodiment.
- Figure showing the life type input screen The flowchart which shows the process of the control part which concerns on Embodiment 1.
- the figure which shows the outline of the drive machine life evaluation device The block diagram which shows the structure of the drive machine lifetime evaluation apparatus which concerns on Embodiment 2.
- FIG. 4 is a block diagram showing a configuration of a drive machine life evaluation apparatus according to Embodiment 4.
- the flowchart which shows the addition process of the evaluation process part which concerns on Embodiment 4, and a display part
- the block diagram which shows the structure of the drive machine lifetime evaluation apparatus which concerns on Embodiment 5.
- FIG. The flowchart which shows the process of the control part which concerns on Embodiment 5.
- FIG. The block diagram which shows the structure of the drive machine lifetime evaluation apparatus which concerns on Embodiment 6.
- FIG. 1 is a block diagram showing the configuration of the drive unit life evaluation apparatus 100.
- the drive machine life evaluation apparatus 100 is electrically connected to the drive machine 200 and the external apparatus 300 and evaluates the life of the drive machine 200.
- the driving machine 200 includes a motor 201 and a load device 202 connected to the motor.
- the external device 300 assists the control of the driving machine 200 and inputs an operation target value of the driving machine 200 to the driving machine life evaluation apparatus 100.
- the driving machine is not limited to the configuration having the motor 201 and the load device 202.
- the input of the operation target value of the driving machine 200 is not limited to the input from the external device 300, and may be input from the input unit provided in the driving machine life evaluation apparatus 100 or the driving machine 200.
- the operation target value is a target value for the rotational position of the rotor in the motor 201 or a target value for the drive position of the mover of the load device 202, other parameters may be used.
- the drive unit life evaluation apparatus 100 includes an input unit 104 that receives an input, a control unit 105 that controls the drive unit 200, and an evaluation processing unit 106 that evaluates the lifetime of the drive unit 200.
- the input unit 104 is a touch panel having a display function in addition to the input reception function.
- the input unit 104 is not limited to a touch panel, and may be another device such as a mouse or a keyboard that allows a user to input an operation.
- the drive unit life evaluation apparatus 100 may include a display unit that displays an image separately from the input unit 104.
- the input unit 104 receives an input of a life formula used for evaluating the life of the driving machine 200.
- a calculation formula including the operation state quantity of the driving machine 200 as a parameter, a life threshold value, and an equation including an equal sign or an inequality sign that connects the calculation formula and the life threshold value are used.
- the life formula may be a formula in which the right side and the left side are both calculated as a calculation formula and the right side and the left side are connected with an equal sign or an inequality sign.
- the life threshold value is a value associated with a failure of the driving machine 200, for example.
- the life formula means that if the equality or inequality sign is satisfied, the drive unit 200 has not yet reached the end of life, but if the equality or inequality sign is satisfied, it may mean that the drive unit 200 has reached the end of life. Good.
- a calculation formula representing the rated life presented by the manufacturer of each member can be used for each member to which a load is applied such as a ball screw or a bearing.
- the input unit 104 outputs the received information to the evaluation processing unit 106.
- the control unit 105 controls the operation of the motor 201.
- the control unit 105 acquires an operation target value from the external device 300.
- the control unit 105 acquires a feedback value output from the driving machine 200.
- the feedback value is the rotational position of the rotor in the motor 201 or the drive position of the mover of the load device 202.
- the rotational position of the rotor in the motor 201 or the driving position of the mover of the load device 202 can be detected by a detector arranged inside the driving machine 200.
- the control unit 105 calculates a difference between the operation target value and the feedback value, and calculates a driving current amount according to the calculated difference.
- the control unit 105 changes the driving current amount in the direction in which the feedback value becomes larger and outputs it to the motor 201.
- the feedback value is larger than the operation target value
- the feedback value The drive current amount is changed in the direction in which the current becomes smaller, and is output to the motor 201. That is, the control unit 105 adjusts the driving current output to the motor 201 to cause the feedback value of the driving machine 200 to follow the operation target value input from the external device 300.
- the control unit 105 calculates the operation state amount of the driving machine 200 based on the acquired feedback value.
- the amount of operation state includes the motor speed V, the torque of the rotor of the motor 201 (torque Trq), the motor inertia, the feedback value of the position of the mover of the load device 202 (position feedback P), and the number of times of positioning of the mover of the load device 202 ( The number of times of positioning Pt), the vibration amplitude (vibration amplitude Vib) of the mover of the load device 202, the frictional force (frictional force Fic) generated in the driving machine 200, the encoder temperature t in the driving machine 200, and the amplifier power supply in the driving machine 200 It is at least one of the ON times At.
- the control unit 105 outputs the acquired operation state quantity to the evaluation processing unit 106.
- the evaluation processing unit 106 includes a life formula calculation unit 107 and a life formula evaluation unit 108.
- the life formula calculation unit 107 acquires the operation state quantity output from the control unit 105, and executes the calculation of the life formula input to the input unit 104 using the operation state quantity. Specifically, the life formula calculation unit 107 calculates by substituting the operation state quantity into the calculation formula of one side or both sides included in the life formula.
- the life formula calculation unit 107 outputs the calculation result to the life formula evaluation unit 108.
- the life formula evaluation unit 108 acquires the result of the life formula calculation from the life formula calculation unit 107, and evaluates the life based on the result of the calculation.
- the life formula evaluation unit 108 compares the calculation result of the calculation formula with the calculation result of the life threshold value or the other calculation formula, whether the life formula is satisfied, that is, the relationship between the two is input, etc. Evaluate whether or not the relationship of issue or inequality is satisfied.
- FIG. 2 is a diagram showing a life-type input screen 400.
- the input screen 400 is displayed on a touch panel that also functions as the input unit 104.
- the input screen 400 may be displayed on a display provided in the other device.
- the input screen 400 is an input screen for accepting an input of a life formula including a calculation formula, a life threshold, and an equal sign or an inequality sign that connects the calculation formula and the life threshold.
- the input screen 400 includes a calculation formula input unit 401 that receives an input of a calculation formula, a life threshold value input unit 403 that receives an input of a life threshold value, and an equal sign inequality sign that receives an input of an equal sign or an inequality sign that connects the calculation formula and the life threshold value
- An input unit 402 and a transmission button 404 for transmitting the input life formula to the processor 102 are provided.
- the input screen for accepting the input of the life formula is different from the form of the input screen 400, and for example, in the life threshold value input unit 403 Instead, a form having a second calculation formula input unit is used.
- the calculation formula is a formula with the operating state quantity of the driving machine 200 that can be obtained based on the feedback value output from the driving machine 200 as a variable.
- the input screen 400 displays operation state quantities that can be used in the calculation formula. If the input calculation formula includes an operation state quantity that cannot be used, an input error occurs.
- the process of the control unit 105 includes a process of controlling the motor 201 and a process of calculating an operation state quantity and outputting it to the evaluation processing unit 106.
- FIG. 3 is a flowchart showing processing of the control unit 105 according to the first embodiment.
- the control unit 105 acquires the operation target value from the external device 300 (step S11).
- the control unit 105 acquires a feedback value output from the driving machine 200 (step S12).
- the control part 105 calculates
- the control unit 105 outputs the operation state quantity obtained in step S13 to the evaluation processing unit 106 (step S14).
- the control unit 105 calculates a driving current to be passed through the motor 201 based on the feedback value of the driving machine 200 and the input operation target value, and outputs the calculated driving current to the motor 201 for driving.
- the feedback value of the machine 200 is made to follow the input operation target value (step S15).
- step S15 may be performed before step S13 and step S14, or may be performed between step S13 and step S14.
- FIG. 4 is a flowchart showing the processing of the evaluation processing unit 106 according to the first embodiment, that is, the flowchart showing the processing of the life formula calculating unit 107 and the life formula evaluating unit 108.
- FIG. 5 is a flowchart showing the life evaluation process according to the first embodiment, and shows in detail an example of the specific process of step S23 in the flowchart of FIG.
- the input unit 104 performs processing for receiving an input of a life formula used for evaluating the life of the driving machine 200.
- the input unit 104 outputs the life formula that has received the input to the evaluation processing unit 106.
- the life formula is described as a case where the calculation formula includes the motor speed and the number of times of positioning of the mover. The same applies to the following embodiments.
- the life formula calculation unit 107 acquires a life formula including the motor speed and the number of times of positioning of the mover in the calculation formula received by the input unit 104 (step S21).
- the lifetime formula calculating unit 107 acquires the operation state quantity obtained by the control unit 105 in step S13 from the control unit 105 (step S22).
- the life formula calculation unit 107 executes the calculation of the life formula input to the input unit 104 using the motor speed and the number of times of positioning of the mover among the obtained operation state quantities, and the life formula evaluation unit 108 The lifetime is evaluated based on the result of the calculation by the expression calculation unit 107 (step S23).
- the life formula calculation unit 107 calculates the calculation formula input to the input unit 104 using the motor speed and the number of times of positioning of the mover among the obtained operation state quantities (step S31). Specifically, the motor speed and the number of times of positioning the mover are substituted into the calculation formula and calculated. Thereafter, the life formula calculation unit 107 outputs the calculation formula calculation result to the life formula evaluation unit 108.
- the life formula evaluation unit 108 acquires the calculation result of the calculation formula from the life formula calculation unit 107, compares the calculation result of the calculation formula with the life threshold value input to the input unit 104, and obtains a relationship between the two ( Step S32). The life formula evaluation unit 108 determines whether or not the relationship obtained in step S32 satisfies the equal sign or the inequality sign input to the input unit 104 (step S33).
- step S34 If the relationship between the two obtained in step S32 satisfies the equal sign or inequality sign input to the input unit 104 (Yes in step S33), that is, if the life formula is satisfied, the life formula evaluation unit 108 200 evaluates that the lifetime has not reached (step S34), and ends the flow. On the other hand, when the relationship between the two obtained in step S32 does not satisfy the equal sign or the inequality sign input to the input unit 104 (No in step S33), that is, the life formula is not satisfied. The drive device 200 is evaluated as having reached the end of its life (step S35), and the flow is terminated.
- the life formula when the life formula is satisfied, the life is not reached (the driving device 200 has not passed the life), and when the life formula is not satisfied, the life is reached ( However, by reversing the inequality sign of the life formula, the handling when the life formula is established and when the life formula is not established may be reversed. it can.
- the drive unit life evaluation apparatus 100 receives an input of a life formula from the input unit 104, and calculates the life formula that has received the input using the operation state quantity of the drive unit 200, so that the drive unit 200 has reached the end of its life. Evaluate whether or not. For this reason, the drive machine life evaluation apparatus 100 can respond to changes in the drive environment and drive conditions of the drive machine 200, and can easily evaluate the life of the drive machine 200 in various drive environments and drive conditions.
- the driving device life evaluation apparatus 100 uses, for example, a life formula representing a rated life presented by a manufacturer of each member for each member to which a load such as a ball screw or a bearing included in the driving device 200 is applied.
- a life formula representing a rated life presented by a manufacturer of each member for each member to which a load such as a ball screw or a bearing included in the driving device 200 is applied There is an advantage that the life can be evaluated. Moreover, it is not restricted to this, The life type
- the drive machine life evaluation apparatus 100 does not need to implement the drive environment and drive conditions of the drive machine 200, and the mathematical expression or algorithm used for the life evaluation of the drive mechanism, and therefore the drive machine 200 can be changed as needed. There is an advantage that it is possible to evaluate the lifespan.
- the configuration disclosed in the first embodiment can be applied as appropriate in the following embodiments.
- FIG. 6 is a diagram showing an outline of the drive unit life evaluation apparatus 100.
- the drive unit life evaluation apparatus 100 includes an input device 101, a processor 102, and a memory 103.
- As the input device 101 a touch panel, a mouse, or a keyboard is used, but is not limited thereto.
- the memory 103 stores a control program and an evaluation processing program.
- the drive life evaluation apparatus 100 realizes the function of the input unit 104 by the input device 101.
- the drive unit life evaluation apparatus 100 realizes the functions of the control unit 105 and the evaluation processing unit 106 by the processor 102 executing the control program and the evaluation processing program stored in the memory 103, respectively.
- a plurality of processors and a plurality of memories may cooperate to realize the functions of the control unit 105 and the evaluation processing unit 106, or a system LSI (Large Scale Integration) or a plurality of processing circuits may be connected to the control unit 105 and the evaluation processing.
- the function of the unit 106 may be realized. Moreover, you may implement
- FIG. FIG. 7 is a block diagram showing the configuration of the drive unit life evaluation apparatus 110 according to the second embodiment.
- the drive machine life evaluation apparatus 110 uses the same code group as the drive machine life evaluation apparatus 100 in the same configuration as the drive machine life evaluation apparatus 100, and a detailed description thereof is omitted.
- the drive machine life evaluation apparatus 110 includes an input unit 114 that receives an input, a control unit 115 that controls the drive machine 200, and an evaluation processing unit 106.
- the input unit 114 has a function of outputting a life formula that has received an input to the control unit 115.
- the control unit 115 has a function of extracting an operation state quantity included in the calculation of the life formula that has received an input, and outputting the extracted operation state quantity to the evaluation processing unit 106. That is, the control unit 115 has a function of outputting only the operation state quantity necessary for the calculation of the life formula that has received the input to the evaluation processing unit 106.
- the evaluation processing unit 106 acquires only the operation state quantity extracted by the control unit 115 from the control unit 115.
- FIG. 8 is a flowchart showing a part of the process of the control unit 115 according to the second embodiment.
- the control unit 115 executes the process shown in FIG. 8 instead of step S14 executed by the control unit 105 according to the first embodiment.
- the input unit 114 performs processing for receiving an input of a life formula used for evaluating the life of the driving machine 200.
- the input unit 114 outputs the life formula that has received the input to the control unit 115 and the evaluation processing unit 106.
- the control unit 115 acquires a life formula including the motor speed and the number of times of positioning of the mover in the calculation formula received by the input unit 114 (step S41).
- the control unit 115 extracts the operation state amount included in the acquired life formula, in this example, the motor speed and the number of times of positioning of the mover from the acquired operation state amount (step S42).
- the control unit 115 outputs the operation state quantity extracted in step S42 to the evaluation processing unit 106 (step S43).
- the control unit 115 acquires life formula information and performs an extraction process based on the life formula information.
- the number is decreasing.
- the amount of operation state output from the control unit 115 to the evaluation processing unit 106 is reduced to only that included in the calculation of the life formula. For this reason, the drive unit lifetime evaluation apparatus 110 can reduce the number of processes and the usage amount of the memory 103 in the lifetime evaluation.
- FIG. 9 is a block diagram illustrating a configuration of the drive machine life evaluation apparatus 120 according to the third embodiment.
- the drive machine life evaluation apparatus 120 uses the same code group as the drive machine life evaluation apparatus 100 in the same configuration as the drive machine life evaluation apparatus 100, and a detailed description thereof is omitted.
- the drive machine life evaluation apparatus 120 includes an input unit 124 that receives an input, a control unit 125 that controls the drive machine 200, and an evaluation processing unit 106.
- the input unit 124 controls the command to extract the operation state quantity included in the calculation of the life formula that has received the input, and to output the extracted operation state quantity to the evaluation processing unit 106.
- a function of outputting to the unit 125 That is, the input unit 124 has a function of instructing the control unit 125 to output only the operation state quantity necessary for the calculation of the life formula that has received the input to the evaluation processing unit 106.
- the control unit 125 has a function of acquiring a command output from the input unit 124 and outputting only an operation state quantity based on the command to the evaluation processing unit 106.
- the evaluation processing unit 106 acquires, from the control unit 125, only the operation state quantity based on the command from the input unit 124, that is, only the operation state quantity necessary for the calculation of the life formula.
- FIG. 10 is a flowchart showing a part of the process of the control unit 125 according to the third embodiment.
- the control unit 125 executes the process shown in FIG. 10 instead of the process of step S14 executed by the control unit 105 according to the first embodiment.
- the input unit 124 performs a process of receiving an input of an operation target value of the driving machine 200 and a life formula used for evaluation of the life.
- the input unit 124 outputs the life formula that has received the input to the evaluation processing unit 106.
- the input unit 124 extracts an operation state quantity included in the life formula that has received the input, and outputs a command to the control unit 125 to output the extracted operation state quantity to the evaluation processing unit 106.
- the control unit 125 acquires a command output from the input unit 124 (step S51).
- the control unit 125 outputs the operation state quantity extracted based on the command in step S51 to the evaluation processing unit 106 (step S43).
- the drive unit life evaluation apparatus 120 extracts the operation state quantity based on the life formula information input from the input unit 124, so that the evaluation processing unit 106 is transmitted from the control unit 125 in the same manner as the drive unit life evaluation apparatus 110.
- the number of operating state quantities output to is reduced to only those included in the life formula calculation. For this reason, the drive unit lifetime evaluation apparatus 120 can reduce the number of processes and the usage amount of the memory 103 in the lifetime evaluation.
- FIG. 11 is a block diagram showing the configuration of the drive machine life evaluation apparatus 130 according to the fourth embodiment.
- the drive machine life evaluation apparatus 130 uses the same code group as that of the drive machine life evaluation apparatus 100 in the same configuration as the drive machine life evaluation apparatus 100, and a detailed description thereof is omitted.
- the drive unit life evaluation apparatus 130 includes an input unit 104, a control unit 105, an evaluation processing unit 136 that evaluates the life of the drive unit 200, a storage unit 138, and a display unit 139.
- the evaluation processing unit 136 includes a life formula calculation unit 137 and a life formula evaluation unit 108.
- the life formula calculation unit 137 has a function of storing the result of the life formula calculation in the storage unit 138.
- the storage unit 138 stores the result of the life expression calculation by the life expression calculation unit 137 so that it can be output.
- the display unit 139 outputs and displays the stored calculation result.
- the display unit 139 has a function of outputting and displaying a plurality of stored calculation results.
- the drive unit life evaluation device 130 realizes the function of the storage unit 138 by the memory 103.
- the drive unit life evaluation apparatus 130 realizes the function of the display unit 139 by the display function of the input device 101.
- FIG. 12 is a flowchart showing additional processing of the evaluation processing unit 136 and the display unit 139 according to the fourth embodiment.
- the evaluation processing unit 136 and the display unit 139 execute the process shown in FIG. 12 after the process of step S23 executed by the evaluation processing unit 106 according to the first embodiment.
- the life formula calculation unit 137 included in the evaluation processing unit 136 stores the result of the calculation of the life formula obtained by the life formula calculation unit 137 in the storage unit 138 (step S61).
- the storage unit 138 stores the life formula calculation result obtained by the life formula calculation unit 137 so that it can be output.
- the display unit 139 outputs and displays the calculation result stored in the storage unit 138 (step S62). In step S62, the display unit 139 may output and display a plurality of calculation results stored in the storage unit 138.
- the life formula calculation unit 137 causes the life formula calculation unit 137 to store the calculation result of the life formula in the storage unit 138, and the display unit 139 outputs the calculation result. Displayed. For this reason, the drive machine lifetime evaluation apparatus 130 can make a user visualize the result of the calculation of a lifetime formula. In addition, by displaying the results of the calculation of the plurality of life formulas stored in the storage unit 138 on the display unit 139, a change in the result of the calculation of the life formulas can be visualized by the user. By displaying the result of the calculation, the user can predict when the lifetime of the driving machine 200 will be reached.
- FIG. FIG. 13 is a block diagram showing the configuration of the drive unit life evaluation apparatus 140 according to the fifth embodiment.
- the drive unit life evaluation device 140 uses the same code group as that of the drive unit life evaluation device 100 in the same configuration as the drive device life evaluation device 100, and a detailed description thereof is omitted.
- the drive unit life evaluation apparatus 140 includes an input unit 104, a control unit 145 that controls the drive unit 200, an evaluation processing unit 146 that evaluates the lifetime of the drive unit 200, and a warning device 149. In the fifth embodiment, the case where the warning device 149 is provided in the drive unit life evaluation apparatus 140 will be described.
- the warning device 149 is not limited to the case where the warning device 149 is provided in the drive unit life evaluation apparatus 140, and may be provided in the drive unit 200.
- the warning device 149 can be, for example, a device that gives a warning by light emission or a device that gives a warning by generating sound, but is not limited thereto.
- the control unit 145 obtains a life evaluation signal from the life formula evaluation unit 148, that is, the result of the life formula evaluation evaluated by the life formula evaluation unit 148, and based on the obtained evaluation result Has a function to issue a warning. That is, the control unit 145 has a function of causing the warning device 149 to issue a warning to the effect that the acquired evaluation result has a content that evaluates that the drive unit 200 has reached the end of its life.
- the evaluation processing unit 146 includes a life formula calculation unit 107 and a life formula evaluation unit 148.
- the life formula evaluation unit 148 has a function of outputting a life evaluation signal to the control unit 145 in addition to the function of the life formula evaluation unit 108.
- FIG. 14 is a flowchart showing processing of the control unit 145 according to the fifth embodiment.
- the control unit 145 executes the process shown in FIG. 14 after the process of step S23 executed in the process of the control unit 105 according to the first embodiment.
- the life formula evaluation unit 148 outputs a life evaluation signal to the control unit 145.
- the control unit 145 acquires a life evaluation signal from the life formula evaluation unit 148 (step S71).
- the control unit 145 determines the result of evaluation of the acquired life formula (step S72). Specifically, the control unit 145 determines whether or not the driving machine 200 has reached the end of its life. When the controller 145 switches from a state that satisfies the life formula to a state that does not satisfy the life formula, or switches from a state that does not satisfy the life formula to a state that satisfies the life formula, the drive unit 200 has reached the end of its life. to decide. When the control unit 145 determines that the acquired life evaluation signal has a content that evaluates that the drive unit 200 has reached the end of life (Yes in step S72), the control unit 145 indicates that the drive unit 200 has reached the end of its life. Is issued to the warning device 149 (step S73).
- the warning device 149 issues a warning that the drive unit 200 has reached the end of its life due to the generation of light emission or sound.
- the control unit 145 determines that the result of the operation of the acquired life formula is content that evaluates that the drive unit 200 has not reached the end of life (No in step S72), step S73 is not performed. End the flow.
- the control unit 145 issues a warning from the warning device 149. For this reason, the drive machine life evaluation apparatus 140 can make a user recognize immediately by warning that the drive machine 200 has reached the end of its life. Further, the drive unit life evaluation device 140 can prompt the user to replace the member of the drive unit 200 that has reached the end of its life at an appropriate time by outputting a warning.
- the drive unit life evaluation device 140 issues a warning from the warning unit 149 by the control unit 145, but may stop the drive unit 200 in addition to the warning.
- FIG. 15 is a block diagram showing a configuration of a drive machine life evaluation apparatus 150 according to the sixth embodiment.
- the drive unit life evaluation apparatus 150 uses the same code group as that of the drive unit life evaluation apparatus 100 in the same configuration as the drive unit life evaluation apparatus 100, and a detailed description thereof is omitted.
- the drive unit life evaluation apparatus 150 includes an input unit 104, a control unit 155 that controls the drive unit 200, an evaluation processing unit 156 that evaluates the lifetime of the drive unit 200, a storage unit 161, and a display unit 162.
- control unit 155 acquires the result of the life formula evaluation by the life formula evaluation unit 158 from the life formula evaluation unit 158, and stores the operation state amount based on the acquired evaluation result. Has the function of saving. That is, the control unit 155 stores, in the storage unit 161, the amount of operation state when the life has reached the end when the acquired evaluation result is content that evaluates that the drive unit 200 has reached the end of its life. It has a function to make it.
- the evaluation processing unit 156 includes a life formula calculation unit 157 and a life formula evaluation unit 158.
- the life formula calculation unit 157 has a function of storing the result of the life formula calculation in the storage unit 161.
- the life formula evaluation unit 158 has a function of outputting the result of the life formula evaluation to the control unit 155 in addition to the function of the life formula evaluation unit 108.
- the storage unit 161 stores the result of the life expression calculation by the life expression calculation unit 157 and the operation state quantity by the control unit 155 so as to be output.
- the display unit 162 outputs and displays the stored calculation result or operation state quantity.
- the display unit 162 has a function of outputting and displaying a plurality of stored calculation results or operation state quantities.
- the drive unit life evaluation apparatus 150 realizes the function of the storage unit 161 by the memory 103.
- the drive unit life evaluation apparatus 150 realizes the function of the display unit 162 by the display function of the input device 101.
- FIG. 16 is a flowchart showing processing of the control unit 155 and the display unit 162 according to the sixth embodiment.
- the control unit 155 and the display unit 162 execute the process shown in FIG. 16 after step S23 executed in the process of the evaluation processing unit 106 according to the first embodiment.
- the life formula evaluation unit 158 outputs the result of the life formula evaluation to the control unit 155.
- the control unit 155 acquires the result of the life formula evaluation from the life formula evaluation unit 158 (step S71).
- the control unit 155 determines the result of evaluation of the acquired life formula (step S72).
- the controller 155 determines that the result of the operation of the acquired life formula is the content that evaluates that the drive unit 200 has reached the end of its life, that is, from the state that satisfies the life formula to the state that does not satisfy
- the drive 200 reaches the end of the life, that is, from the state where the life formula is satisfied.
- the operation state quantity at the time of switching to a state that does not satisfy or when switching from a state that does not satisfy the life formula to a state that satisfies the state is stored in the storage unit 161 (step S81).
- the display unit 162 outputs and displays the operation state quantity stored in the storage unit 161.
- the control unit 155 determines that the result of the operation of the acquired life formula is content that evaluates that the driving machine 200 has not reached the end of life (No in step S72)
- the control unit 155 does not perform step S81, End the flow.
- the display unit 162 may output and display a plurality of operation state quantities stored in the storage unit 161.
- the drive unit life evaluation device 150 When it is determined by the control unit 155 that the result of the life formula evaluation by the life formula evaluation unit 158 is the content that evaluates that it has reached the life, the drive unit life evaluation device 150 operates at that time. The amount is stored in the storage unit 161 and the calculation result stored in the display unit 162 is displayed. For this reason, the drive machine lifetime evaluation apparatus 150 can make a user visualize the operation state quantity at the time of reaching the lifetime. In addition, by displaying a plurality of operation state quantities at the end of the life stored in the storage unit 161 on the display unit 162 at the same time, the operation state quantities at the end of the life can be visualized by the user in a comparable manner. it can. In this case, the user can predict the life of the driving machine 200 more accurately.
- the drive unit lifetime evaluation apparatus 150 stops the drive unit 200 in addition to outputting the operation state quantity to the storage unit 161. Also good.
- the configuration described in the above embodiment shows an example of the contents of the present invention, and can be combined with another known technique, and can be combined with other configurations without departing from the gist of the present invention. It is also possible to omit or change the part.
- 100, 110, 120, 130, 140, 150 Drive life evaluation device 101 input device, 102 processor, 103 memory, 104, 114, 124 input unit, 105, 115, 125, 145, 155 control unit, 106, 136 , 146, 156 Evaluation processing unit, 107, 137, 157 Life formula calculation unit, 108, 148, 158 Life formula evaluation unit, 138, 161 storage unit, 139, 162 display unit, 149 warning device, 200 drive machine, 201 motor , 202 load device, 300 external device, 400 input screen, 401 formula input unit, 402 equal sign inequality sign input unit, 403 life threshold value input unit, 404 send button.
Abstract
Description
図1は、駆動機寿命評価装置100の構成を示すブロック図である。駆動機寿命評価装置100は、駆動機200及び外部装置300と電気的に接続され、駆動機200の寿命を評価する。実施の形態1では、駆動機200は、モータ201と、モータに連結された負荷装置202とを有する。外部装置300は、駆動機200の制御を補助するものであり、駆動機200の動作目標値を駆動機寿命評価装置100へ入力する。なお、駆動機は、モータ201と負荷装置202とを有する構成に限定されない。また、駆動機200の動作目標値の入力は、外部装置300からの入力に限定されず、駆動機寿命評価装置100又は駆動機200に備えられた入力部から入力されてもよい。動作目標値は、モータ201内のロータの回転位置の目標値又は負荷装置202の可動子の駆動位置の目標値である場合を説明するが、他のパラメータが用いられてもよい。 Embodiment 1 FIG.
FIG. 1 is a block diagram showing the configuration of the drive unit
図7は、実施の形態2に係る駆動機寿命評価装置110の構成を示すブロック図である。駆動機寿命評価装置110は、駆動機寿命評価装置100と同様の構成に、駆動機寿命評価装置100と同一の符号群を用い、その詳細な説明を省略する。駆動機寿命評価装置110は、入力を受け付ける入力部114と、駆動機200を制御する制御部115と、評価処理部106とを備える。 Embodiment 2. FIG.
FIG. 7 is a block diagram showing the configuration of the drive unit
図9は、実施の形態3に係る駆動機寿命評価装置120の構成を示すブロック図である。駆動機寿命評価装置120は、駆動機寿命評価装置100と同様の構成に、駆動機寿命評価装置100と同一の符号群を用い、その詳細な説明を省略する。駆動機寿命評価装置120は、入力を受け付ける入力部124と、駆動機200を制御する制御部125と、評価処理部106とを備える。 Embodiment 3 FIG.
FIG. 9 is a block diagram illustrating a configuration of the drive machine
図11は、実施の形態4に係る駆動機寿命評価装置130の構成を示すブロック図である。駆動機寿命評価装置130は、駆動機寿命評価装置100と同様の構成に、駆動機寿命評価装置100と同一の符号群を用い、その詳細な説明を省略する。駆動機寿命評価装置130は、入力部104と、制御部105と、駆動機200の寿命を評価する評価処理部136と、記憶部138と、表示部139とを備える。 Embodiment 4 FIG.
FIG. 11 is a block diagram showing the configuration of the drive machine
図13は、実施の形態5に係る駆動機寿命評価装置140の構成を示すブロック図である。駆動機寿命評価装置140は、駆動機寿命評価装置100と同様の構成に、駆動機寿命評価装置100と同一の符号群を用い、その詳細な説明を省略する。駆動機寿命評価装置140は、入力部104と、駆動機200を制御する制御部145と、駆動機200の寿命を評価する評価処理部146と、警告器149とを備える。実施の形態5では、警告器149が、駆動機寿命評価装置140に備え付けられている場合として説明する。警告器149は、駆動機寿命評価装置140に備え付けられている場合に限定されず、駆動機200に備え付けられていてもよい。警告器149は、例えば、発光により警告を行う装置や、音声を発生することにより警告を行う装置を用いることができるが、これに限定されない。 Embodiment 5 FIG.
FIG. 13 is a block diagram showing the configuration of the drive unit
図15は、実施の形態6に係る駆動機寿命評価装置150の構成を示すブロック図である。駆動機寿命評価装置150は、駆動機寿命評価装置100と同様の構成に、駆動機寿命評価装置100と同一の符号群を用い、その詳細な説明を省略する。駆動機寿命評価装置150は、入力部104と、駆動機200を制御する制御部155と、駆動機200の寿命を評価する評価処理部156と、記憶部161と、表示部162とを備える。 Embodiment 6 FIG.
FIG. 15 is a block diagram showing a configuration of a drive machine
Claims (8)
- モータと負荷装置とを有する駆動機の寿命を評価する駆動機寿命評価装置であって、
前記寿命の評価に用いられる寿命式の入力を受け付ける入力部と、
前記駆動機から出力されるフィードバック値に基づいて前記駆動機の動作状態量を取得し、前記フィードバック値を外部から入力される動作目標値に追従させる制御部と、
前記制御部から前記動作状態量を取得し、前記動作状態量を用いて前記寿命式の演算を実行し、前記演算の結果により寿命を評価する評価処理部と、
を備えることを特徴とする駆動機寿命評価装置。 A drive life evaluation device for evaluating the life of a drive having a motor and a load device,
An input unit for receiving an input of a life formula used for the evaluation of the life;
A control unit that obtains an operation state quantity of the drive unit based on a feedback value output from the drive unit, and causes the feedback value to follow an operation target value input from the outside;
Obtaining the operating state quantity from the control unit, performing the calculation of the life formula using the operating state quantity, and evaluating the life based on the result of the calculation;
A drive machine life evaluation apparatus comprising: - 前記制御部は、前記寿命式を取得し、前記寿命式に含まれる前記動作状態量を抽出し、抽出した前記動作状態量を前記評価処理部に出力する、
ことを特徴とする請求項1に記載の駆動機寿命評価装置。 The control unit acquires the life formula, extracts the operation state quantity included in the life formula, and outputs the extracted operation state quantity to the evaluation processing unit.
The drive machine life evaluation apparatus according to claim 1, wherein: - 前記入力部は、前記寿命式の演算に含まれる前記動作状態量を抽出し、抽出した前記動作状態量を前記評価処理部に出力する旨の指令を、前記制御部に出力する、
ことを特徴とする請求項1に記載の駆動機寿命評価装置。 The input unit extracts the operation state quantity included in the calculation of the life formula, and outputs a command to the control unit to output the extracted operation state quantity to the evaluation processing unit;
The drive machine life evaluation apparatus according to claim 1, wherein: - 前記評価処理部は、前記寿命の評価の結果を前記制御部に出力し、
前記制御部は、入力された前記寿命の評価の結果が、前記駆動機が寿命を迎えていると評価する内容のものである場合、警告を発させる、
ことを特徴とする請求項1から3のいずれか1つに記載の駆動機寿命評価装置。 The evaluation processing unit outputs a result of the life evaluation to the control unit,
The control unit issues a warning if the input result of the evaluation of the life is content that evaluates that the drive unit has reached the end of its life,
The drive life evaluation apparatus according to any one of claims 1 to 3, wherein: - 前記評価処理部による前記演算の結果を保存する記憶部と、
前記記憶部に保存された前記演算の結果を出力して表示する表示部と、
を備えることを特徴とする請求項1から4のいずれか1つに記載の駆動機寿命評価装置。 A storage unit for storing a result of the calculation by the evaluation processing unit;
A display unit for outputting and displaying the calculation result stored in the storage unit;
The drive unit life evaluation apparatus according to any one of claims 1 to 4, further comprising: - 前記評価処理部は、前記寿命の評価の結果を前記制御部に出力し、
前記制御部は、前記寿命の評価の結果に基づいて、前記寿命式を満たしている状態から満たしていない状態に切り換わった時点、または前記寿命式を満たしていない状態から満たしている状態に切り換わった時点の前記動作状態量を前記記憶部に保存させる、
ことを特徴とする請求項5に記載の駆動機寿命評価装置。 The evaluation processing unit outputs a result of the life evaluation to the control unit,
Based on the result of the life evaluation, the control unit switches from a state where the life formula is satisfied to a state where the life formula is not satisfied, or from a state where the life formula is not satisfied to a state where the life formula is satisfied. The operation state quantity at the time of replacement is stored in the storage unit,
The drive machine life evaluation apparatus according to claim 5. - 前記寿命式は、前記動作状態量をパラメータとして含む計算式、寿命閾値及び前記計算式と前記寿命閾値とを結ぶ等号又は不等号からなり、
前記評価処理部は、前記動作状態量を用いて前記計算式を計算し、前記計算の結果と前記寿命閾値とを比較して、前記寿命式を満たすか否かを判定することにより寿命を評価する、
ことを特徴とする請求項1から6のいずれか1つに記載の駆動機寿命評価装置。 The life formula includes a calculation formula including the operation state quantity as a parameter, a life threshold value, and an equal sign or an inequality sign connecting the calculation formula and the life threshold value,
The evaluation processing unit calculates the calculation formula using the operation state quantity, compares the result of the calculation with the lifetime threshold, and evaluates the lifetime by determining whether or not the lifetime formula is satisfied. To
The drive life evaluation apparatus according to any one of claims 1 to 6, wherein: - モータと負荷装置とを有する駆動機の寿命を評価する駆動機寿命評価方法であって、
前記寿命の評価に用いられる寿命式の入力を受け付ける工程と、
前記駆動機から出力されるフィードバック値に基づいて前記駆動機の動作状態量を取得し、前記フィードバック値を外部から入力される動作目標値に追従させる工程と、
前記動作状態量を用いて前記寿命式の演算を実行し、前記演算の結果により寿命を評価する工程と、
を備えることを特徴とする駆動機寿命評価方法。 A drive life evaluation method for evaluating the life of a drive having a motor and a load device,
Receiving an input of a life formula used for the life evaluation;
Obtaining an operating state quantity of the driving machine based on a feedback value output from the driving machine, and causing the feedback value to follow an operation target value input from the outside;
Performing the operation of the life formula using the operation state quantity, and evaluating the life based on the result of the operation;
A drive machine life evaluation method comprising:
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