WO2016141716A1 - Coal classifying screen - Google Patents

Coal classifying screen Download PDF

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Publication number
WO2016141716A1
WO2016141716A1 PCT/CN2015/092598 CN2015092598W WO2016141716A1 WO 2016141716 A1 WO2016141716 A1 WO 2016141716A1 CN 2015092598 W CN2015092598 W CN 2015092598W WO 2016141716 A1 WO2016141716 A1 WO 2016141716A1
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WO
WIPO (PCT)
Prior art keywords
screen
shaft
sieve
movable
flange
Prior art date
Application number
PCT/CN2015/092598
Other languages
French (fr)
Chinese (zh)
Inventor
马琳
Original Assignee
四川重盟电力设备制造有限公司
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Filing date
Publication date
Application filed by 四川重盟电力设备制造有限公司 filed Critical 四川重盟电力设备制造有限公司
Publication of WO2016141716A1 publication Critical patent/WO2016141716A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/12Apparatus having only parallel elements
    • B07B1/14Roller screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/42Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens

Definitions

  • the invention relates to a screening device for coarse and fine coal materials, in particular to a coal grading sieve in the field of coal and mining.
  • the circulating fluidized bed boiler of a thermal power plant needs to burn coal gangue particles with a certain proportion of particle size.
  • coal coal materials because the coal material contains a large amount of qualified particle size and does not need to be repeatedly broken, it is necessary to pass the sieve to the qualified particle size.
  • the coal material is separated to reduce the amount of excessive crushing, so that the combustion of the coal material is more in line with the boiler combustion curve.
  • the screening efficiency of the screening machine, the coal blocking situation, the uniformity of the cloth, and the cycle of repairing and replacing the fittings directly affect the combustion curve of the boiler.
  • the screening efficiency, coal plugging situation and uniformity of the screening machine will directly affect the efficiency of the subsequent crushing equipment.
  • the benefits of improving the efficiency of coal sieving are: 1. Reduce the power consumption of the main motor of the crusher; 2. Reduce the amount of over-crushing, make the combustion of coal materials more in line with the combustion curve; 3. Reduce the amount of treatment to extend the hammer of the crusher. The service life.
  • the phenomenon of coal plugging is a common practice in coal handling systems of thermal power plants, especially in the case of heavy coal water, large amount of coal gangue, poor fluidity of coal materials, etc. Solving the screen conveying of the screening machine is equivalent to cutting off the coal. The root cause of the phenomenon.
  • the uneven cloth is also the soft rib of most screening machines.
  • the benefits of uniform cloth to the subsequent crusher are: 1. The wear of the main rotor of the crusher is evenly distributed; 2. The main rotor is concentrically beaten to extend the life of the main motor; 3. It is more conducive to Adjustment of particle size.
  • the power plant sieving machine mainly uses vibrating screen, rotary screen, cross screen, roller screen and so on.
  • the shortcomings of vibrating screen are: low output, low screening efficiency and frequent coal plugging;
  • the disadvantages of rotary screen are: low output, low screening rate, frequent coal plugging, and no cloth;
  • the disadvantage of cross screen is: high motor power The blade is seriously worn, the impact resistance is poor, and the maintenance period is short;
  • the disadvantage of the roller screen is that the screening efficiency is low.
  • the invention is a screening device of a vibrating roller screen (CN102310041A), which comprises a screen box, a roller screen surface, a vibrator, a vibration damping support device and a base.
  • the screen surface is composed of a plurality of sets of rollers and is connected. It is vibrated by vibrator and geared. The angle of the screen surface is 0-90°.
  • the screen plate is changed to a roller.
  • the structure of the roller screen is complicated, the screen shaft is a solid screen shaft, and only a few screen slits are effectively screened. Therefore, the screening efficiency is low, the motor power is large, and the utility is poor.
  • Another example is the screening device of the new type of roller screen (CN101091950A), which comprises a sieve box, a dial, a sieve shaft and a speed reducer.
  • the coal material is conveyed and permeable under the rotation of the dial, and the device actually It is a kind of cross screen. After the dial on the dial is put into operation, the dial and the blade are seriously worn and difficult to replace, and the impact resistance of the front end of the inlet is poor, and the screening of the multi-size coal material cannot be realized.
  • the technical problem to be solved by the invention is that, according to the problems existing in the prior art, a novel coal grading screen is provided, which solves the problems of low screening efficiency, insufficient output, inability to fabric, serious wear and poor impact resistance of the conventional screening equipment. , Screen surface blockage, screen shaft blocking, difficult maintenance, short replacement parts and other issues.
  • a coal grading screen comprising a casing, a cloth board, and a drum screen shaft and a screen sieve shaft, the cloth board being obliquely disposed under the feeding port on the casing
  • the drum screen shaft and the sieve screen shaft together constitute a sieve surface of the grading sieve
  • the roller screen shaft and the sieve screen shaft are respectively provided with a guide spiral, and the guide spiral is guided by the spiral and the reverse guide a spiral composition
  • the positive guide is fixedly mounted on one side of the drum screen shaft or the screen screen shaft
  • the reverse guide is fixedly mounted on the other side of the drum screen shaft or the sieve screen shaft.
  • Both ends of the drum screen shaft and the sieve screen shaft are respectively provided with anti-blocking holes.
  • the screen screen shaft is provided with a screen slit.
  • the screen screen shaft comprises a plurality of screen bars and a flange piece, the screen bars being connected between the flange sheets, and a gap is formed between the screen bars.
  • the screen strip on the screen screen shaft comprises a movable screen strip and a fixed screen strip, and the movable screen strip is arranged in a staggered manner with the fixed screen strip.
  • the sieve screen shaft comprises a fixed screen strip, a movable screen strip, a first supporting flange piece, and a first end movable flange piece and a fixed flange piece, wherein the first supporting flange piece is located at a relative position Between the two first end movable flanges of the vertical body, fixed flanges are respectively disposed on the outer sides of the two first end movable flanges, and the fixed screen strips respectively and the fixed flange piece and the first end portion
  • the movable flange is fixedly coupled to the first support flange, and the movable screen is movably connected between the first end movable flange and the adjacent first support flange, and the first end is movable Anti-blocking holes are provided between the blue plate and the fixed flange.
  • the sieve screen shaft comprises a fixed screen strip, a movable screen strip, a second supporting flange piece, and a second end movable flange piece and a fixed flange piece, wherein the second supporting flange piece is located at a relative position
  • a fixed flange is respectively disposed on the outer sides of the two second end movable flanges, and the fixed screen is fixedly connected to the fixed flange and the adjacent one.
  • a movable screen strip is movably connected between the second end movable flange and the adjacent second support flange, and the flange is fixed and fixed at the second end.
  • Flange Anti-blocking holes are provided between.
  • a plurality of convex tapered teeth are arranged on the outer surface of the movable screen strip, and the tapered teeth on the adjacent movable screen strips are staggered.
  • a toothed partition plate is disposed between the upper portion of the two sides of the drum screen shaft and the sieve screen shaft and the inner wall of the casing.
  • the screen strip on the sieve screen shaft is cut off on the outside of the toothed partition to form an anti-blocking hole.
  • the cloth board is a pull-type cloth board.
  • the angle of the screen surface composed of the trommel shaft and the sieve screen shaft is set to be 0 to 75°.
  • the screening efficiency depends on the size of the screen area.
  • the coal grading screen of the present invention has high screening efficiency because the coal shaft is not blocked in the screen shaft.
  • the sieve surface of the coal grading screen of the invention is composed of a sieve shaft, and each screen shaft is provided with a transmission shaft, a chain, a sprocket and a bearing seat, and the gear motor is connected with the chain to rotate, so that the screen surface can be forcibly conveyed to prevent the material from being blocked. occur.
  • the centrifugal force generated by the rotation of the screen sieve shaft will be smaller than that of the sieve joint and fall into the qualified discharge passage below the sieve surface;
  • the coal material slightly larger than the sieve joint falls into the sieve screen shaft, the coal material can be forcibly pushed to the anti-blocking holes at both ends of the screen shaft through the guide spiral or the guide piece provided in the screen sieve shaft, and the coal material is discharged. It is discharged into the blanking passage between the casing and the tooth-shaped partitioning plate, so that the screen does not block the material in the sieve shaft.
  • the screening of the plurality of particle sizes can be achieved by increasing or decreasing the diameter of the screen joint on the screen shaft.
  • Figure 1 is a front elevational view of a coal grading screen of the present invention.
  • Figure 2 is a plan view of the coal grading screen of the present invention.
  • Figure 3 is a side view of the coal grading screen of the present invention.
  • FIG. 4 is a schematic view of the toothed partitioning plate of FIG. 1.
  • FIG. 5 is a schematic view of the drum screen shaft of Figure 1.
  • Figure 6 is a schematic view of the screen screen shaft of Figure 1 (Embodiment 1).
  • Figure 7 is a schematic view of the flange piece of Figure 6.
  • Figure 8 is a schematic view of the screen screen shaft of Figure 1 (Embodiment 2).
  • Figure 9 is a schematic illustration of the fixed screen of Figure 8.
  • Figure 10 is a schematic illustration of the movable screen strip of Figure 8.
  • Figure 11 is a front elevational view of the first support flange of Figure 8.
  • Figure 12 is a side elevational view of the first support flange of Figure 8.
  • Figure 13 is a front elevational view of the first end movable flange of Figure 8.
  • Figure 14 is a side elevational view of the first end movable flange of Figure 8.
  • Figure 15 is a front elevational view of the fixed flange of Figure 8.
  • Figure 16 is a side elevational view of the fixed flange of Figure 8.
  • Figure 17 is a schematic view of the screen screen shaft of Figure 1 (Embodiment 3).
  • Figure 18 is a front elevational view of the second support flange of Figure 17.
  • Figure 19 is a side elevational view of the second support flange of Figure 17.
  • Figure 20 is a front elevational view of the second end movable flange of Figure 17;
  • Figure 21 is a side elevational view of the second end movable flange of Figure 17.
  • a coal grading screen 1 includes a casing 2 , a fabric board 14 , a plurality of geared motors 18 , and a drum screen shaft 3 and a screen screen shaft 4 , wherein
  • the top of the casing 2 is provided with a feeding port 23, and the cloth board 14 is disposed obliquely below the feeding port 23, and a supporting frame 22 is respectively disposed on two sides of the casing 2, and the supporting frame 22 is fixedly mounted on the supporting frame 22 Bearing housing 17.
  • the cloth board 14 is a pull-type cloth board made of wear-resistant and impact-resistant material, and its main function is cloth, and the replacement is convenient; when the cloth board 14 needs to be replaced due to wear, the worn cloth board can be worn. 14 Pull out directly from the casing 2, and then replace the new pull-type fabric board.
  • the drum screen shaft 3 and the screen screen shaft 4 together constitute a screen surface of the coal grading screen 1.
  • the screen surface of the coal grading screen 1 is composed of a drum screen shaft 3 and seven
  • the screen sieve shaft 4 is composed, and the angle of the sieve screen surface composed of the drum screen shaft 3 and the sieve screen shaft 4 is set to be 0 to 75°.
  • a sieve surface observation hole 13 and a particle diameter observation hole 7 are further disposed on the casing 2, and the sieve surface of the coal grading sieve 1 can be sieved and conveyed through the sieve surface observation hole 13, and the qualified particle size coal material is observed. The case can be observed by the particle diameter observation hole 7.
  • the drum screen shaft 3 is made of a seamless steel pipe, and the specific structure thereof is as shown in FIG. 5, and a plurality of qualified screen slits 9 for leaking materials are provided on the drum screen shaft 3, and a guide is arranged inside the drum screen shaft 3.
  • the material spiral 6 is composed of a positive guide screw 6.1 and a reverse guide screw 6.2 fixedly mounted on one side of the inside of the drum screen shaft 3, the reverse guide spiral 6.2 is fixedly mounted on the other side of the drum screen shaft 3, and the two ends of the drum screen shaft 3 are respectively provided with anti-blocking holes 10, and the two ends of the drum screen shaft 3 are respectively fixedly connected with one end of the detachable transmission shaft 16
  • the other end of the detachable transmission shaft 16 extends out of the casing 2 and is respectively connected to the corresponding bearing seat 17, and a sealing device 21 is arranged at the connection between the detachable transmission shaft 16 and the casing 2 to seal, as shown in FIG. Show.
  • the specific structure of the sieve screen shaft 4 is as shown in FIG. 6 and FIG. 7 , and includes a plurality of screen bars 8 , a flange piece 12 and a guide screw 6 , and the screen bars 8 are connected between the flange pieces 12 .
  • the gap between the screen bars 8 forms a screen slit 9; the guide screw 6 is disposed in a cavity formed by the screen strip 8 and the flange piece 12, and the guide spiral 6 is guided by the positive guide screw 6.1 and the reverse guide
  • the material spiral 6.2 is fixed, the positive guiding material screw 6.1 is fixedly mounted on one side of the screen meshing shaft 4, and the reverse guiding material spiral 6.2 is fixedly mounted on the other side inside the sieve meshing shaft 4, in the sieve screening screen
  • the two ends of the shaft 4 are respectively provided with anti-blocking holes 10.
  • the material of the screen strip 8 is not limited to the steel bar, and the shape of the screen strip 8 is not limited to a circular shape and a square shape, and the screen strip 8 connected to the flange piece 12 can be welded to the flange piece 12 to be a fixed screen strip.
  • a gap is formed between the screen strips 8; a plurality of evenly distributed through holes may be formed in the flange piece 12, and the screen strip 8 is movably connected to the flange piece 12 through the through hole on the flange piece 12 to become active.
  • the screen strips and the screen strips 8 form a gap; in addition, the screen strips 8 on the same screen screen screen shaft 4 may include two kinds of movable screen strips and fixed screen strips, and the movable screen strips and the fixed screen strips may be arranged in a staggered manner.
  • the screen screen shaft 4 is rotated, the coal material entering the inside thereof can be discharged from the anti-blocking holes 10 at both ends of the screen screen shaft 4 under the pushing action of the guide screw 6.
  • the two ends of the screen screen shaft 4 are also respectively connected to one end of the detachable transmission shaft 16.
  • the other end of the detachable transmission shaft 16 extends out of the casing 2 and is respectively connected with the corresponding bearing seat 17, and is detachable.
  • the connection between the drive shaft 16 and the casing 2 is provided with a sealing device 21 for sealing, as shown in FIG.
  • the sprocket 20 is fixedly connected to the detachable transmission shaft 16 on the same side of the casing 2, and the sprocket 20 on the adjacent detachable transmission shaft 16 is connected and driven by the chain 19, and the reduction motor 18 is connected.
  • the output shafts are respectively connected to the screen screen shaft 4 through the detachable transmission shaft 16, and the speed reduction motor 18 drives the chain 19 to rotate, thereby realizing the screening and transmission functions.
  • the anti-blocking hole 10 on the screen screen shaft 4 can be configured such that the screen strip 8 extending outside the flange piece 12 adjacent to the detachable transmission shaft 16 is directly cut off to form an anti-blocking hole 10, as shown in the figure. 6 is shown.
  • the coal grading screen 1 shown in FIG. 1 is formed by mixing the drum screen shaft 3 and the screen screen shaft 4, respectively, between the upper portion of the drum screen shaft 3 and the screen screen shaft 4 and the inner wall of the casing 2, respectively.
  • a tooth-shaped partitioning plate 5 as shown in FIG. 4 is provided, and a cutting channel 11 is formed between the tooth-shaped partitioning plate 5 and the inner wall of the casing 2, respectively, so that the sieve bar on the sieve screen shaft 4 can be 8
  • a plurality of pieces are cut off outside the tooth-shaped partitioning plate 5 to form an anti-blocking hole 10.
  • the function of the tooth-shaped partitioning plate 5 is to separate the coal material on the screen surface from the drum screen shaft 3, the coal material guided by the guide screw 6 in the sieve screen shaft 4, and the coal material which is otherwise derived.
  • the unqualified particle size coal caught in the screen 9 can also be pushed and dropped into the blanking channel 11 by the pushing of the guiding screw 6.
  • a distribution plate 15 for distinguishing the sizes of different qualified materials is disposed at the lower end of the screen sieve shaft 3 and the sieve screen shaft 4, and the first connection with the blanking passage 11 is disposed on the casing 2 located on the left side of the distribution plate 15
  • the qualified particle size discharge port 24 is provided with a second qualified particle size discharge port 25 communicating with the discharge channel 11 on the casing 2 located on the right side of the material distribution plate 15, and the end of the discharge channel 11 is disposed at A defective particle size discharge port 26 on the casing 2.
  • the sieve particle size of the coal grading screen 1 is continuously increased from the feed port 23 to the unqualified particle size discharge port 26, and is composed of a front sifter shaft 3 and a subsequent four sieve sifter shafts.
  • the sieve gap of the screen surface composed of a total of five sieve shafts is uniform, and the sieve gap of the screen surface composed of the three sieve screen shafts 4 remaining behind is larger than that of the first five sieve shafts.
  • the sieve gap of the sieve surface is adapted to the screening of another coal of qualified particle size, and therefore, the coal sieve 1 can achieve fractional discharge.
  • the grading discharge refers to changing the width of the sieve joint on the sieve shaft and passing the material on the premise that the gap width of the sieve screen slit is gradually increased from the feed port to the unqualified particle size discharge port.
  • the plates are separated to achieve multiple levels of screening.
  • the specific structure of the sieve screen shaft 4 is as shown in FIG. 8, and includes a fixed screen 27, a movable screen strip 28, a first supporting flange 30, and a first end movable flange 31 and a fixed flange piece. 35.
  • the first supporting flange piece 30 may be disposed in a plurality of positions, and are respectively located between the two opposite first movable end flanges 31, on the outer side of the two first end movable flanges 31.
  • a fixing flange 35 is respectively disposed, and the two fixing flanges 35 are respectively connected and fixed with the detachable transmission shaft 16, and the fixed screening rod 27 is a strip-shaped rod as shown in FIG.
  • the blue sheet 35, the first end movable flange 31 and the first supporting flange 30 are fixedly connected, and the movable screen 28 is a round bar with a transition groove as shown in FIG. 10, and at the first A movable screen strip 28 is movably connected between the end movable flange 31 and the adjacent first support flange 30, and a movable screen strip is also movably connected between the adjacent two first support flanges 30. 28.
  • the anti-blocking hole 10 is located between the first end movable flange 31 and the fixing flange piece 35, and the anti-blocking hole 10 may be located between the first end movable flange 31 and the fixed flange piece 35.
  • the fixed screen strip 27 is formed by directly cutting a number of roots, which makes processing easier. Others are the same as in the first embodiment.
  • the structure of the first supporting flange 30 is as shown in FIG. 11 and FIG. 12, and the first supporting flange 30 is provided with a movable hole 32 and a fixing hole 33, and the movable hole 32 is used for The movable connection between the first support flange 30 and the movable screen strip 28 is used for a fixed connection between the first support flange 30 and the fixed screen strip 27.
  • the structure of the first end movable flange 31 is as shown in FIG. 13 and FIG. 14 .
  • the first end movable flange 31 is also provided with a movable hole 32 and a fixing hole 33.
  • the movable hole 32 is provided.
  • the fixing hole 33 is used for a fixed connection between the first end movable flange 31 and the fixed screen 27.
  • the structure of the fixing flange 35 is as shown in FIG. 15 and FIG. 16 .
  • the fixing flange 35 is provided with a connecting hole 36 for fixing the flange piece 35 and the fixing screen 27 .
  • the fixing hole 33 of the piece 31 is welded and fixed to the first end movable flange 31, and the end of the fixing screen 27 is welded and fixed to the fixing flange 35 through the connecting hole 36, respectively.
  • the movable screen strip 28 passes through the first supporting flange 30 and is slidably engaged with the movable hole 32 of the first supporting flange 30 through the transition groove portion thereon, and the movable screen strip 28 is respectively passed through the first
  • the movable hole 32 on the one end movable flange 31 is movably connected to the first end movable flange 31 in a plugging manner.
  • the fixed screen strips 27 and the movable screen strips 28 may be arranged in a staggered manner to form a staggered movable screen screen shaft 4, and a plurality of regularly arranged convex tapered teeth 29 may be disposed on the outer surface of the movable screen strip 28, Also, the tapered teeth 29 on the adjacent movable screen bars 28 are staggered between each other by providing a taper on the outer surface of the movable screen strip 28.
  • the teeth 29 can effectively pulverize the sheet material between the adjacent movable screen bars 28 into a granular material, so that the problem of the screening of the bulk materials such as coal can be well eliminated.
  • the specific structure of the sieve screen shaft 4 is as shown in FIG. 17, and includes a fixed screen 27, a movable screen 28, a second supporting flange 37, and a second end movable flange 38 and a fixed flange. 35.
  • the second supporting flange piece 37 may be disposed in plurality and located between the two opposite second end movable flanges 38 on the outer side of the two second end movable flanges 38.
  • a fixing flange 35 is respectively arranged, and the two fixing flanges 35 are respectively connected and fixed to the detachable transmission shaft 16 , and the fixed screen strip 27 is fixedly connected to the fixing flange piece 35 and the adjacent second end portion.
  • a movable screen bar 28 is movably connected to the adjacent two second supports.
  • a movable screen strip 28 is also movably connected between the flange pieces 37.
  • the anti-blocking hole 10 is located between the second end movable flange 38 and the fixing flange 35, and the anti-blocking hole 10 may be located between the second end movable flange 38 and the fixing flange 35
  • the fixed screen strip 27 is formed by directly cutting a plurality of roots, or may be formed directly by reducing the number of mountings of the fixed screen strips 27 in the space between the second end movable flange 38 and the fixed flange piece 35. Others are the same as in the first embodiment and the second embodiment.
  • the structure of the second supporting flange 37 is as shown in FIG. 18 and FIG. 19, and a movable hole 32 is formed in the second supporting flange 37, and the movable hole 32 is used for the second supporting flange.
  • the structure of the second end movable flange 38 is as shown in FIG. 20 and FIG. 21, and a stepped trapezoidal hole 34 is formed in the second end movable flange 38, and the trapezoidal hole 34 is used for the first
  • the two ends of the movable flange 38 are respectively connected to the fixed sieve 27 and the movable sieve strip 28. As shown in FIG.
  • the trapezoidal holes 34 may be formed by abutting the movable holes 32 and the fixing holes 33 having different radii, and the center lines of the movable holes 32 and the fixing holes 33 coincide with each other, and the movable holes 32 are used for
  • the second end is a movable connection between the movable flange 38 and the movable screen bar 28 for a fixed connection between the second end movable flange 38 and the fixed screen 27.
  • the main screening portions are all composed of the movable screen bars 28, and the ends of the same trapezoidal holes 34 on the second end movable flange 38 can be simultaneously connected to the fixed screen bars 27 And movable screen bars 28.
  • the sieve joint in the sieve sieve shaft 4 can be made into a movable sieve joint, and therefore, the coal sieve sieve 1 is used to sieve high water slime.
  • the problem of sieving high-water slime by the coal grading screen 1 is effectively solved, and the grading efficiency and the screening effect are ensured.
  • the working principle (screening process) of the coal grading screen 1 of the present invention is as follows:
  • a plurality of 10 mm sieve slits 9 are provided on the drum screen shaft 3
  • Each of the sieve screen shafts 4 is also provided with a plurality of 10 mm sieve slits 9, the first qualified discharge port 24 has a particle diameter of not more than 10 mm, and the second qualified discharge port 25 has a particle diameter of 10 to 30 mm.
  • the length and diameter of the sieve shaft 3 and the sieve screen shaft 4 are the same.
  • the screen screen shaft 4 is connected to the speed reduction motor 18, and the screen screen shaft 4 and the drum screen shaft 3 are driven to rotate clockwise by the speed reduction motor 18, and the length, diameter and rotation of the screen screen shaft 3 and the sieve screen shaft 4 are rotated.
  • the number is the same, so that the coal material can be evenly diffused to the entire screen surface, and a wave type conveying and sieving is formed on the screen surface, wherein the coal material having a particle diameter of less than or equal to 10 mm falls into the drum screen shaft 3, the sieve In the sieve shaft 4, the coal material having a particle diameter of less than 10 mm can be directly passed through the sieve 9 through the centrifugal force generated by the high speed rotation of the drum screen shaft 3 and the sieve screen shaft 4, and finally discharged through the first qualified discharge port 24.
  • the casing 2 the coal material having a particle diameter equal to or slightly larger than 10 mm is pushed and transported by the guide screw 6, and finally discharged from the anti-blocking hole 10 at both ends of the drum screen shaft 3 and the sieve screen shaft 4 and enters the tooth-shaped partition plate 5
  • the coal material stuck in the screen 9 can also be discharged from the anti-blocking hole 10 and finally discharged through the first qualified outlet 24 to the casing 2 .
  • the sieving of coal materials with a particle size of 0 to 10 mm is completed; and the coal materials with a particle size of 10 to 30 mm are sieved through the sieve screen shaft 4 and then dropped to the next.
  • the casing 2 is then discharged from the second qualified discharge port 25 of 10 to 30 mm to complete the screening of the coal material of 10 to 30 mm particle size. Finally, the coal material of 30 to 200 mm particle size is out of the unqualified particle size.
  • the spout 26 exits the casing 2.
  • the sieve surface in the above-mentioned coal grading sieve 1 may be entirely composed of the drum screen shaft 3, or all of the sieve screen shaft 4, or may be mixed with the screen sieve shaft 3 and the sieve screen shaft 4 in the coal grading screen.
  • the geared motor 18 can drive one or several drum screen shafts 3 and/or screen screen shafts 4 according to working conditions.
  • the shape of the drum screen shaft 3 and/or the screen screen shaft 4 may be circular, polygonal or the like, and the shape of the anti-blocking hole 10 is not limited to a rectangular shape.
  • the guide screw 6 in the screen screen shaft 3 and the screen screen shaft 4 includes the positive guide screw 6.1 and the reverse guide screw 6.2 forward and reverse angle spirals, it is ensured that the drum screen shaft 3 and the screen screen shaft 4 rotate.
  • the coal material is pushed to the anti-blocking holes 10 at both ends of the screen shaft through the positive guide screw 6.1 and the reverse guide screw 6.2 to be discharged.
  • the guide spiral 6 can also be replaced by a guide plate, and the guide plate is welded in the forward and reverse directions in the drum screen shaft 3 and the sieve screen shaft 4, and the function is the same as the guide spiral.
  • drum screen shaft 3 and the screen screen shaft 4 are connected by the detachable drive shaft 16, when the worn drum screen shaft 3 and the screen screen shaft 4 need to be replaced, only the drum screen shaft 3 and the screen rod are required. Screen shaft 4 and detachable drive shaft 16 separate from each other, and then replace with a new drum screen shaft 3, sieve screen shaft 4.

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Abstract

A coal classifying screen, comprising a housing (2), a material distribution plate (14), a roller screen shaft (3) and a screen strip screen shaft (4). The material distribution plate (14) is obliquely provided below a feeding hole (23) of the housing (2), the roller screen shaft (3) and the screen strip screen shaft (4) together constitute a screen surface of the classifying screen, and material guide screws (6) are provided in the roller screen shaft (3) and the screen strip screen shaft (4) separately. Each material guide screw (6) consists of a forward material guide screw (6.1) and a reverse material guide screw (6.2), the forward material guide screw (6.1) being fixedly installed on one side of the interior of the roller screen shaft (3) or the screen strip screen shaft (4), and the reverse material guide screw (6.2) being fixedly installed on the other side of the interior of the roller screen shaft (3) or the screen strip screen shaft (4). Anti-blocking holes (10) are provided at two ends of the roller screen shaft (3) and the screen strip screen shaft (4) separately. The coal classifying screen achieves uniform material distribution, avoids material blocking inside a screen surface and a screen shaft, and has the prominent advantages of high screening efficiency, strong impact resistance and the like.

Description

煤用分级筛Coal grading screen 技术领域Technical field
本发明涉及一种粗细煤料的筛分设备,尤其是涉及到煤炭、矿山领域的一种煤用分级筛。The invention relates to a screening device for coarse and fine coal materials, in particular to a coal grading sieve in the field of coal and mining.
背景技术Background technique
火力发电厂循环流化床锅炉需要燃烧一定比例粒径的煤矸石颗粒,在煤矿煤料中,由于煤料含有大量的合格粒径而不需要重复破碎,因此,需要通过筛分机把合格粒径的煤料分离出来,以减轻过破碎量,使煤料的燃烧更加符合锅炉燃烧曲线。而在电厂输煤系统中,筛分机的筛分效率、堵煤情况、布料是否均匀、检修更换配件周期等参数直接影响到锅炉的燃烧曲线。同时,筛分机的筛分效率、堵煤情况、布料是否均匀,也将直接影响后续破碎设备的效益。The circulating fluidized bed boiler of a thermal power plant needs to burn coal gangue particles with a certain proportion of particle size. In coal coal materials, because the coal material contains a large amount of qualified particle size and does not need to be repeatedly broken, it is necessary to pass the sieve to the qualified particle size. The coal material is separated to reduce the amount of excessive crushing, so that the combustion of the coal material is more in line with the boiler combustion curve. In the coal handling system of the power plant, the screening efficiency of the screening machine, the coal blocking situation, the uniformity of the cloth, and the cycle of repairing and replacing the fittings directly affect the combustion curve of the boiler. At the same time, the screening efficiency, coal plugging situation and uniformity of the screening machine will directly affect the efficiency of the subsequent crushing equipment.
提高煤料筛分效率的益处为:1、降低破碎机的主电机功耗;2、减轻过破碎量,使煤料的燃烧更符合燃烧曲线;3、处理量的减少可延长破碎机锤头的使用寿命。The benefits of improving the efficiency of coal sieving are: 1. Reduce the power consumption of the main motor of the crusher; 2. Reduce the amount of over-crushing, make the combustion of coal materials more in line with the combustion curve; 3. Reduce the amount of treatment to extend the hammer of the crusher. The service life.
堵煤现象是火电厂输煤系统的家常便饭,特别是在煤炭水份重、煤矸石量大、煤料流动性差等情况下尤为突出,解决好筛分机的筛面输送就等于掐断了堵煤现象发生的根源。The phenomenon of coal plugging is a common practice in coal handling systems of thermal power plants, especially in the case of heavy coal water, large amount of coal gangue, poor fluidity of coal materials, etc. Solving the screen conveying of the screening machine is equivalent to cutting off the coal. The root cause of the phenomenon.
布料不均匀也是大部分筛分机的软肋,均匀布料对后续破碎机的益处在于:1、破碎机主转子锤头的磨损均匀;2、减轻主转子同心跳动,延长主电机寿命;3、更利于粒径的调节。The uneven cloth is also the soft rib of most screening machines. The benefits of uniform cloth to the subsequent crusher are: 1. The wear of the main rotor of the crusher is evenly distributed; 2. The main rotor is concentrically beaten to extend the life of the main motor; 3. It is more conducive to Adjustment of particle size.
目前,电厂筛分机主要采用的是振动筛、回转筛、交叉筛、滚轴筛等。其中,振动筛的缺点是:出力小、筛分效率低、频繁堵煤;回转筛的缺点是:出力小、筛分率低、频繁堵煤、不能布料;交叉筛的缺点是:电机功率大、叶片磨损严重、抗冲击能力差、检修周期短;滚轴筛的缺点是:筛分效率低。At present, the power plant sieving machine mainly uses vibrating screen, rotary screen, cross screen, roller screen and so on. Among them, the shortcomings of vibrating screen are: low output, low screening efficiency and frequent coal plugging; the disadvantages of rotary screen are: low output, low screening rate, frequent coal plugging, and no cloth; the disadvantage of cross screen is: high motor power The blade is seriously worn, the impact resistance is poor, and the maintenance period is short; the disadvantage of the roller screen is that the screening efficiency is low.
如发明名称为一种振动式滚轴筛(CN102310041A)的筛分装置,它包括筛箱、滚轴式筛面、振动器、减振支撑装置和底座,筛面由多组滚轴相连组成并由振动器振动加齿轮传动,筛面角度0-90°,其实就是筛板改成了滚轴相连。该滚轴筛的结构复杂,筛轴为实心筛轴,有效筛分只有几条筛缝,因此,筛分效率低,且电机功率大,实用性差。 For example, the invention is a screening device of a vibrating roller screen (CN102310041A), which comprises a screen box, a roller screen surface, a vibrator, a vibration damping support device and a base. The screen surface is composed of a plurality of sets of rollers and is connected. It is vibrated by vibrator and geared. The angle of the screen surface is 0-90°. In fact, the screen plate is changed to a roller. The structure of the roller screen is complicated, the screen shaft is a solid screen shaft, and only a few screen slits are effectively screened. Therefore, the screening efficiency is low, the motor power is large, and the utility is poor.
又如发明名称为一种新型滚轴筛(CN101091950A)的筛分装置,它包括筛箱、拨盘、筛轴、减速器,煤料在拨盘的转动下完成输送和透筛,该装置其实是一种交叉筛,其上的拨盘投入运行后,拨盘及叶片磨损严重且更换困难,入料口前端的抗冲击能力差,不能实现多粒径煤料的筛分。Another example is the screening device of the new type of roller screen (CN101091950A), which comprises a sieve box, a dial, a sieve shaft and a speed reducer. The coal material is conveyed and permeable under the rotation of the dial, and the device actually It is a kind of cross screen. After the dial on the dial is put into operation, the dial and the blade are seriously worn and difficult to replace, and the impact resistance of the front end of the inlet is poor, and the screening of the multi-size coal material cannot be realized.
发明内容Summary of the invention
本发明要解决的技术问题是:针对现有技术存在的问题,提供一种新型的煤用分级筛,解决传统筛分设备筛分效率低、出力不足、不能布料、磨损严重、抗冲击能力差、筛面堵料、筛轴内堵料、检修困难、更换配件周期短等问题。The technical problem to be solved by the invention is that, according to the problems existing in the prior art, a novel coal grading screen is provided, which solves the problems of low screening efficiency, insufficient output, inability to fabric, serious wear and poor impact resistance of the conventional screening equipment. , Screen surface blockage, screen shaft blocking, difficult maintenance, short replacement parts and other issues.
本发明要解决的技术问题采用以下技术方案来实现:煤用分级筛,包括机壳、布料板以及滚筒筛轴和筛条筛轴,所述布料板倾斜设置于机壳上的进料口下方,所述滚筒筛轴和筛条筛轴共同组成分级筛的筛面,所述滚筒筛轴和筛条筛轴内均设置有导料螺旋,所述导料螺旋由正向导料螺旋和反向导料螺旋组成,所述正向导料螺旋固定安装在滚筒筛轴或筛条筛轴内部的一侧,所述反向导料螺旋固定安装在滚筒筛轴或筛条筛轴内部的另一侧,在所述滚筒筛轴和筛条筛轴的两端分别设置有防堵孔。The technical problem to be solved by the present invention is achieved by the following technical solution: a coal grading screen comprising a casing, a cloth board, and a drum screen shaft and a screen sieve shaft, the cloth board being obliquely disposed under the feeding port on the casing The drum screen shaft and the sieve screen shaft together constitute a sieve surface of the grading sieve, and the roller screen shaft and the sieve screen shaft are respectively provided with a guide spiral, and the guide spiral is guided by the spiral and the reverse guide a spiral composition, the positive guide is fixedly mounted on one side of the drum screen shaft or the screen screen shaft, and the reverse guide is fixedly mounted on the other side of the drum screen shaft or the sieve screen shaft. Both ends of the drum screen shaft and the sieve screen shaft are respectively provided with anti-blocking holes.
优选地,所述的滚筒筛轴上设有筛缝。Preferably, the screen screen shaft is provided with a screen slit.
优选地,所述的筛条筛轴包括若干筛条和法兰片,所述筛条连接在法兰片之间,且筛条之间形成间隙。Preferably, the screen screen shaft comprises a plurality of screen bars and a flange piece, the screen bars being connected between the flange sheets, and a gap is formed between the screen bars.
优选地,所述筛条筛轴上的筛条包括活动筛条和固定筛条,所述活动筛条与固定筛条交错布置。Preferably, the screen strip on the screen screen shaft comprises a movable screen strip and a fixed screen strip, and the movable screen strip is arranged in a staggered manner with the fixed screen strip.
优选地,所述的筛条筛轴包括固定筛条、活动筛条、第一支撑法兰片以及第一端部活动法兰片和固定法兰片,所述第一支撑法兰片位于相对而立的两个第一端部活动法兰片之间,在两个第一端部活动法兰片外侧分别设置固定法兰片,所述固定筛条分别与固定法兰片、第一端部活动法兰片和第一支撑法兰片固定连接,所述活动筛条活动连接在第一端部活动法兰片与相邻的第一支撑法兰片之间,在第一端部活动法兰片与固定法兰片之间设置防堵孔。Preferably, the sieve screen shaft comprises a fixed screen strip, a movable screen strip, a first supporting flange piece, and a first end movable flange piece and a fixed flange piece, wherein the first supporting flange piece is located at a relative position Between the two first end movable flanges of the vertical body, fixed flanges are respectively disposed on the outer sides of the two first end movable flanges, and the fixed screen strips respectively and the fixed flange piece and the first end portion The movable flange is fixedly coupled to the first support flange, and the movable screen is movably connected between the first end movable flange and the adjacent first support flange, and the first end is movable Anti-blocking holes are provided between the blue plate and the fixed flange.
优选地,所述的筛条筛轴包括固定筛条、活动筛条、第二支撑法兰片以及第二端部活动法兰片和固定法兰片,所述第二支撑法兰片位于相对而立的两个第二端部活动法兰片之间,在两个第二端部活动法兰片外侧分别设置固定法兰片,所述固定筛条固定连接在固定法兰片与相邻的第二端部活动法兰片之间,在第二端部活动法兰片与相邻的第二支撑法兰片之间活动连接有活动筛条,在第二端部活动法兰片与固定法兰片 之间设置防堵孔。Preferably, the sieve screen shaft comprises a fixed screen strip, a movable screen strip, a second supporting flange piece, and a second end movable flange piece and a fixed flange piece, wherein the second supporting flange piece is located at a relative position Between the two second end movable flanges, a fixed flange is respectively disposed on the outer sides of the two second end movable flanges, and the fixed screen is fixedly connected to the fixed flange and the adjacent one. Between the second end movable flanges, a movable screen strip is movably connected between the second end movable flange and the adjacent second support flange, and the flange is fixed and fixed at the second end. Flange Anti-blocking holes are provided between.
优选地,所述的筛条筛轴中,在活动筛条外表面上设置有若干凸起的锥形齿,且相邻的活动筛条上的锥形齿之间交错布置。Preferably, in the sieve screen shaft, a plurality of convex tapered teeth are arranged on the outer surface of the movable screen strip, and the tapered teeth on the adjacent movable screen strips are staggered.
优选地,所述滚筒筛轴和筛条筛轴两端的上部与机壳的内壁之间设有牙形分隔板。Preferably, a toothed partition plate is disposed between the upper portion of the two sides of the drum screen shaft and the sieve screen shaft and the inner wall of the casing.
优选地,所述的筛条筛轴上的筛条在牙形分隔板外侧被截断形成防堵孔。Preferably, the screen strip on the sieve screen shaft is cut off on the outside of the toothed partition to form an anti-blocking hole.
优选地,所述的布料板为抽拉式布料板。Preferably, the cloth board is a pull-type cloth board.
优选地,所述的由滚筒筛轴和筛条筛轴组成分级筛的筛面的角度设置为0~75°。Preferably, the angle of the screen surface composed of the trommel shaft and the sieve screen shaft is set to be 0 to 75°.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)、筛分效率高。筛分效率的高低取决于筛缝面积的大小,本发明的煤用分级筛因筛轴内不堵煤料,故筛分效率高。(1) High screening efficiency. The screening efficiency depends on the size of the screen area. The coal grading screen of the present invention has high screening efficiency because the coal shaft is not blocked in the screen shaft.
(2)、抗冲击、耐磨能力强。当大块状煤料由抽拉式布料板布料后掉到滚筒筛轴上时,滚筒筛轴能承受较强的冲击力。(2) Strong impact resistance and wear resistance. When the large piece of coal material is dropped from the pull-type cloth board and dropped onto the drum screen shaft, the drum screen shaft can withstand a strong impact force.
(3)、布料功能优。煤料掉到抽拉式布料板上打破柱状结构是第一次布料;从抽拉式布料板掉到滚筒筛轴再一次打破椭圆状结构是第二次布料;通过转动的筛面波浪式输送为第三次布料,因此,本发明的煤用分级筛布料均匀,筛面的煤料堆积厚度薄,煤料的透筛率高。(3) Excellent fabric function. The coal material falls onto the pull-type cloth board to break the columnar structure is the first cloth; from the pull-type cloth board to the drum screen shaft, once again breaking the elliptical structure is the second cloth; through the rotating screen wave wave conveying The third cloth is used. Therefore, the coal grading screen cloth of the present invention is uniform, the coal pile thickness of the screen surface is thin, and the coal permeable rate is high.
(4)、不堵料。本发明的煤用分级筛的筛面是由筛轴组成,每根筛轴设有传动轴、链条、链轮、轴承座,减速电机连接链条转动,故筛面可强行输送以防止堵料情况发生。另外,由于小于筛缝的合格煤料掉入筛条筛轴内,筛条筛轴转动产生的离心力将小于筛缝的煤料甩出并掉到筛面下方的合格出料通道内;当等于或略大于筛缝的煤料掉到筛条筛轴内时,通过筛条筛轴内设的导料螺旋或导料片可以将煤料强行推送至筛轴两端的防堵孔排出,煤料排到机壳与牙形分隔板之间的下料通道内,故筛条筛轴内不堵料。(4), do not block the material. The sieve surface of the coal grading screen of the invention is composed of a sieve shaft, and each screen shaft is provided with a transmission shaft, a chain, a sprocket and a bearing seat, and the gear motor is connected with the chain to rotate, so that the screen surface can be forcibly conveyed to prevent the material from being blocked. occur. In addition, since the qualified coal material smaller than the sieve joint falls into the sieve screen shaft, the centrifugal force generated by the rotation of the screen sieve shaft will be smaller than that of the sieve joint and fall into the qualified discharge passage below the sieve surface; When the coal material slightly larger than the sieve joint falls into the sieve screen shaft, the coal material can be forcibly pushed to the anti-blocking holes at both ends of the screen shaft through the guide spiral or the guide piece provided in the screen sieve shaft, and the coal material is discharged. It is discharged into the blanking passage between the casing and the tooth-shaped partitioning plate, so that the screen does not block the material in the sieve shaft.
(5)、检修、更换方便。当需要更换磨损的筛轴时,只需将筛轴与传动轴分离,再换上新的筛轴即可。更换抽拉式布料板时,则将磨损的布料板直接抽出,再更换新的抽拉式布料板即可。(5), easy to repair and replace. When it is necessary to replace the worn screen shaft, simply separate the screen shaft from the drive shaft and replace it with a new one. When replacing the pull-out fabric, the worn fabric is directly pulled out and replaced with a new pull-out fabric.
(6)、适应多种粒径工况。当工况需筛分两种以上粒径的煤料时,可通过增减筛轴上的筛缝直径来实现多种粒径煤料的筛分。(6), adapt to a variety of particle size conditions. When the working condition needs to screen the coal materials of two or more particle sizes, the screening of the plurality of particle sizes can be achieved by increasing or decreasing the diameter of the screen joint on the screen shaft.
附图说明DRAWINGS
图1为本发明煤用分级筛的主视图。 Figure 1 is a front elevational view of a coal grading screen of the present invention.
图2为本发明煤用分级筛的俯视图。Figure 2 is a plan view of the coal grading screen of the present invention.
图3为本发明煤用分级筛的侧视图。Figure 3 is a side view of the coal grading screen of the present invention.
图4为图1中的牙形分隔板的示意图。4 is a schematic view of the toothed partitioning plate of FIG. 1.
图5为图1中的滚筒筛轴的示意图。Figure 5 is a schematic view of the drum screen shaft of Figure 1.
图6为图1中的筛条筛轴的示意图(实施方式1)。Figure 6 is a schematic view of the screen screen shaft of Figure 1 (Embodiment 1).
图7为图6中的法兰片的示意图。Figure 7 is a schematic view of the flange piece of Figure 6.
图8为图1中的筛条筛轴的示意图(实施方式2)。Figure 8 is a schematic view of the screen screen shaft of Figure 1 (Embodiment 2).
图9为图8中的固定筛条的示意图。Figure 9 is a schematic illustration of the fixed screen of Figure 8.
图10为图8中的活动筛条的示意图。Figure 10 is a schematic illustration of the movable screen strip of Figure 8.
图11为图8中的第一支撑法兰片的主视图。Figure 11 is a front elevational view of the first support flange of Figure 8.
图12为图8中的第一支撑法兰片的侧视图。Figure 12 is a side elevational view of the first support flange of Figure 8.
图13为图8中的第一端部活动法兰片的主视图。Figure 13 is a front elevational view of the first end movable flange of Figure 8.
图14为图8中的第一端部活动法兰片的侧视图。Figure 14 is a side elevational view of the first end movable flange of Figure 8.
图15为图8中的固定法兰片的主视图。Figure 15 is a front elevational view of the fixed flange of Figure 8.
图16为图8中的固定法兰片的侧视图。Figure 16 is a side elevational view of the fixed flange of Figure 8.
图17为图1中的筛条筛轴的示意图(实施方式3)。Figure 17 is a schematic view of the screen screen shaft of Figure 1 (Embodiment 3).
图18为图17中的第二支撑法兰片的主视图。Figure 18 is a front elevational view of the second support flange of Figure 17.
图19为图17中的第二支撑法兰片的侧视图。Figure 19 is a side elevational view of the second support flange of Figure 17.
图20为图17中的第二端部活动法兰片的主视图。Figure 20 is a front elevational view of the second end movable flange of Figure 17;
图21为图17中的第二端部活动法兰片的侧视图。Figure 21 is a side elevational view of the second end movable flange of Figure 17.
图中标记:1-煤用分级筛,2-机壳,3-滚筒筛轴,4-筛条筛轴,5-牙形分隔板,6-导料螺旋,6.1-正向导料螺旋,6.2-反向导料螺旋,7-粒径观察孔,8-筛条,9-筛缝,10-防堵孔,11-下料通道,12-法兰片,13-筛面观察孔,14-布料板,15-分料板,16-可拆卸传动轴,17-轴承座,18-减速电机,19-链条,20-链轮,21-密封装置,22-支撑架,23-进料口,24-第一合格粒径出料口,25-第二合格粒径出料口,26-不合格粒径出料口,27-固定筛条,28-活动筛条,29-锥形齿,30-第一支撑法兰片,31-第一端部活动法兰片,32-活动孔,33-固定孔,34-梯形孔,35-固定法兰片,36-连接孔,37-第二支撑法兰片,38-第二端部活动法兰片。Marked in the figure: 1-size sieve for coal, 2-shell, 3-roller screen shaft, 4-screen sieve shaft, 5-shaped partition plate, 6-guide spiral, 6.1-guide spiral 6.2-Reverse guide spiral, 7-size observation hole, 8-screen, 9-slot, 10--blocking, 11-feeding channel, 12-flange, 13-screen viewing hole, 14 - fabric board, 15-split board, 16-detachable drive shaft, 17-bearing, 18-reduction motor, 19-chain, 20-sprocket, 21-seal, 22-support, 23-feed Port, 24-first qualified particle size discharge port, 25-second qualified particle size discharge port, 26-unqualified particle size discharge port, 27-fixed screen bar, 28-active sieve bar, 29-cone Tooth, 30 - first support flange, 31 - first end movable flange, 32 - movable hole, 33 - fixing hole, 34 - trapezoidal hole, 35 - fixed flange, 36 - connection hole, 37 - Second support flange, 38 - second end movable flange.
具体实施方式detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,下面结合附图和具体实施 例对本发明进行详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objects, technical solutions and advantages of the present invention more clear, the following detailed description with reference to the accompanying drawings The invention will be described in detail by way of examples. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
实施例1Example 1
如图1、图2、图3所示的一种煤用分级筛1,包括机壳2、布料板14、多个减速电机18以及滚筒筛轴3和筛条筛轴4,其中,所述机壳2顶端设置有进料口23,所述的布料板14倾斜设置于进料口23的下方,在机壳2两侧分别设置有支撑架22,在所述支撑架22上固定安装有轴承座17。所述的布料板14是采用耐磨、抗冲击材质制成的抽拉式布料板,其主要作用为布料,并且更换方便;当布料板14因磨损而需要更换时,可以将磨损的布料板14从机壳2上直接抽出,再更换新的抽拉式布料板即可。所述的滚筒筛轴3和筛条筛轴4共同组成煤用分级筛1的筛面,本实施例中,所述煤用分级筛1的筛面是由一根滚筒筛轴3和七根筛条筛轴4组成,并且,该由滚筒筛轴3和筛条筛轴4共同组成的分级筛筛面的角度设置为0~75°。在机壳2上还设置有筛面观察孔13和粒径观察孔7,煤用分级筛1的筛面筛分、输送的情况可通过筛面观察孔13观察,而合格粒径煤料的情况则可由粒径观察孔7观察。As shown in FIG. 1 , FIG. 2 and FIG. 3 , a coal grading screen 1 includes a casing 2 , a fabric board 14 , a plurality of geared motors 18 , and a drum screen shaft 3 and a screen screen shaft 4 , wherein The top of the casing 2 is provided with a feeding port 23, and the cloth board 14 is disposed obliquely below the feeding port 23, and a supporting frame 22 is respectively disposed on two sides of the casing 2, and the supporting frame 22 is fixedly mounted on the supporting frame 22 Bearing housing 17. The cloth board 14 is a pull-type cloth board made of wear-resistant and impact-resistant material, and its main function is cloth, and the replacement is convenient; when the cloth board 14 needs to be replaced due to wear, the worn cloth board can be worn. 14 Pull out directly from the casing 2, and then replace the new pull-type fabric board. The drum screen shaft 3 and the screen screen shaft 4 together constitute a screen surface of the coal grading screen 1. In the embodiment, the screen surface of the coal grading screen 1 is composed of a drum screen shaft 3 and seven The screen sieve shaft 4 is composed, and the angle of the sieve screen surface composed of the drum screen shaft 3 and the sieve screen shaft 4 is set to be 0 to 75°. A sieve surface observation hole 13 and a particle diameter observation hole 7 are further disposed on the casing 2, and the sieve surface of the coal grading sieve 1 can be sieved and conveyed through the sieve surface observation hole 13, and the qualified particle size coal material is observed. The case can be observed by the particle diameter observation hole 7.
所述滚筒筛轴3由无缝钢管制成,其具体结构如图5所示,在滚筒筛轴3上设有数根用于漏料的合格筛缝9,在滚筒筛轴3内部设置有导料螺旋6,所述的导料螺旋6由正向导料螺旋6.1和反向导料螺旋6.2组成,所述正向导料螺旋6.1固定安装在滚筒筛轴3内部的一侧,所述反向导料螺旋6.2固定安装在滚筒筛轴3内部的另一侧,在滚筒筛轴3的两端分别设置有防堵孔10,所述滚筒筛轴3两端分别与可拆卸传动轴16一端连接固定,所述可拆卸传动轴16另一端则伸出机壳2外且分别与对应的轴承座17连接,在可拆卸传动轴16与机壳2之间连接部设置密封装置21加以密封,如图2所示。当滚筒筛轴3转动时,进入其内部的煤料在导料螺旋6的推送作用下,可以从滚筒筛轴3两端的防堵孔10出料。The drum screen shaft 3 is made of a seamless steel pipe, and the specific structure thereof is as shown in FIG. 5, and a plurality of qualified screen slits 9 for leaking materials are provided on the drum screen shaft 3, and a guide is arranged inside the drum screen shaft 3. The material spiral 6 is composed of a positive guide screw 6.1 and a reverse guide screw 6.2 fixedly mounted on one side of the inside of the drum screen shaft 3, the reverse guide spiral 6.2 is fixedly mounted on the other side of the drum screen shaft 3, and the two ends of the drum screen shaft 3 are respectively provided with anti-blocking holes 10, and the two ends of the drum screen shaft 3 are respectively fixedly connected with one end of the detachable transmission shaft 16 The other end of the detachable transmission shaft 16 extends out of the casing 2 and is respectively connected to the corresponding bearing seat 17, and a sealing device 21 is arranged at the connection between the detachable transmission shaft 16 and the casing 2 to seal, as shown in FIG. Show. When the drum screen shaft 3 is rotated, the coal material entering the inside thereof can be discharged from the anti-blocking holes 10 at both ends of the drum screen shaft 3 under the pushing action of the guide screw 6.
所述的筛条筛轴4的具体结构如图6、图7所示,包括若干筛条8、法兰片12和导料螺旋6,所述筛条8连接在法兰片12之间,筛条8之间的间隙形成筛缝9;所述导料螺旋6设置在由筛条8、法兰片12所形成的空腔内,且导料螺旋6由正向导料螺旋6.1和反向导料螺旋6.2组成,所述正向导料螺旋6.1固定安装在筛条筛轴4内部的一侧,所述反向导料螺旋6.2固定安装在筛条筛轴4内部的另一侧,在筛条筛轴4的两端分别设置有防堵孔10。所述的筛条8的材质不限于钢筋,筛条8的形状不限于圆形、方形,而且,与法兰片12连接的筛条8可以焊接在法兰片12上成为固定筛条, 筛条8之间形成间隙;也可以在法兰片12上开设若干均匀分布的通孔,将筛条8穿过法兰片12上的通孔与法兰片12之间活动连接而成为活动筛条,筛条8之间形成间隙;另外,同一根筛条筛轴4上的筛条8可以包括活动筛条和固定筛条两种,所述活动筛条与固定筛条可以交错布置。当筛条筛轴4转动时,进入其内部的煤料在导料螺旋6的推送作用下,可以从筛条筛轴4两端的防堵孔10出料。The specific structure of the sieve screen shaft 4 is as shown in FIG. 6 and FIG. 7 , and includes a plurality of screen bars 8 , a flange piece 12 and a guide screw 6 , and the screen bars 8 are connected between the flange pieces 12 . The gap between the screen bars 8 forms a screen slit 9; the guide screw 6 is disposed in a cavity formed by the screen strip 8 and the flange piece 12, and the guide spiral 6 is guided by the positive guide screw 6.1 and the reverse guide The material spiral 6.2 is fixed, the positive guiding material screw 6.1 is fixedly mounted on one side of the screen meshing shaft 4, and the reverse guiding material spiral 6.2 is fixedly mounted on the other side inside the sieve meshing shaft 4, in the sieve screening screen The two ends of the shaft 4 are respectively provided with anti-blocking holes 10. The material of the screen strip 8 is not limited to the steel bar, and the shape of the screen strip 8 is not limited to a circular shape and a square shape, and the screen strip 8 connected to the flange piece 12 can be welded to the flange piece 12 to be a fixed screen strip. A gap is formed between the screen strips 8; a plurality of evenly distributed through holes may be formed in the flange piece 12, and the screen strip 8 is movably connected to the flange piece 12 through the through hole on the flange piece 12 to become active. The screen strips and the screen strips 8 form a gap; in addition, the screen strips 8 on the same screen screen screen shaft 4 may include two kinds of movable screen strips and fixed screen strips, and the movable screen strips and the fixed screen strips may be arranged in a staggered manner. When the screen screen shaft 4 is rotated, the coal material entering the inside thereof can be discharged from the anti-blocking holes 10 at both ends of the screen screen shaft 4 under the pushing action of the guide screw 6.
所述筛条筛轴4的两端也分别与可拆卸传动轴16一端连接,所述可拆卸传动轴16另一端则伸出机壳2外且分别与对应的轴承座17连接,在可拆卸传动轴16与机壳2之间连接部设置密封装置21加以密封,如图2所示。其中,位于机壳2外同一侧的可拆卸传动轴16上还固定连接有链轮20,相邻的可拆卸传动轴16上的链轮20之间通过链条19连接传动,所述减速电机18的输出轴分别通过可拆卸传动轴16与筛条筛轴4连接传动,由减速电机18带动链条19转动,从而实现筛分和传输功能。所述筛条筛轴4上的防堵孔10可以这样构造:将伸出靠近可拆卸传动轴16的那个法兰片12外侧的筛条8直接截断若干根而形成防堵孔10,如图6所示。The two ends of the screen screen shaft 4 are also respectively connected to one end of the detachable transmission shaft 16. The other end of the detachable transmission shaft 16 extends out of the casing 2 and is respectively connected with the corresponding bearing seat 17, and is detachable. The connection between the drive shaft 16 and the casing 2 is provided with a sealing device 21 for sealing, as shown in FIG. The sprocket 20 is fixedly connected to the detachable transmission shaft 16 on the same side of the casing 2, and the sprocket 20 on the adjacent detachable transmission shaft 16 is connected and driven by the chain 19, and the reduction motor 18 is connected. The output shafts are respectively connected to the screen screen shaft 4 through the detachable transmission shaft 16, and the speed reduction motor 18 drives the chain 19 to rotate, thereby realizing the screening and transmission functions. The anti-blocking hole 10 on the screen screen shaft 4 can be configured such that the screen strip 8 extending outside the flange piece 12 adjacent to the detachable transmission shaft 16 is directly cut off to form an anti-blocking hole 10, as shown in the figure. 6 is shown.
如图1所示的煤用分级筛1由滚筒筛轴3与筛条筛轴4混排而成,在滚筒筛轴3、筛条筛轴4两端的上部与机壳2的内壁之间分别设有如图4所示的牙形分隔板5,所述牙形分隔板5与机壳2的内壁之间分别形成下料通道11,因此,可以将筛条筛轴4上的筛条8在牙形分隔板5外侧截断数根而形成防堵孔10。所述牙形分隔板5的作用在于分隔筛面上的煤料与滚筒筛轴3、筛条筛轴4内由导料螺旋6所导出的煤料以及以其它方式导出的煤料,对于卡在筛缝9内的不合格粒径煤料在导料螺旋6的推动下也可以推送并掉到下料通道11中。在滚筒筛轴3、筛条筛轴4下端设有可区分不同合格物料粒径的分料板15,在位于分料板15左侧的机壳2上设置与下料通道11相通的第一合格粒径出料口24,在位于分料板15右侧的机壳2上设置与下料通道11相通的第二合格粒径出料口25,所述下料通道11的末端是设置在机壳2上的不合格粒径出料口26。所述煤用分级筛1的筛分粒径由进料口23到不合格粒径出料口26不断增大,并且,由前面的1根滚筒筛轴3与其后的4根筛条筛轴4共计五根筛轴所组成的筛面的筛缝间隙是一致的,由后面剩下的3根筛条筛轴4所组成的筛面的筛缝间隙是大于前面五根筛轴所组成的筛面的筛缝间隙,以适应另一种合格粒径的煤料的筛分,因此,所述煤用分级筛1可以实现分级出料。所述的分级出料是指在筛面筛缝的间隙宽度由进料口到不合格粒径出料口逐渐增大的前提下,通过改变筛轴上筛缝的宽度大小,并通过分料板的分隔后以实现多级筛分。 The coal grading screen 1 shown in FIG. 1 is formed by mixing the drum screen shaft 3 and the screen screen shaft 4, respectively, between the upper portion of the drum screen shaft 3 and the screen screen shaft 4 and the inner wall of the casing 2, respectively. A tooth-shaped partitioning plate 5 as shown in FIG. 4 is provided, and a cutting channel 11 is formed between the tooth-shaped partitioning plate 5 and the inner wall of the casing 2, respectively, so that the sieve bar on the sieve screen shaft 4 can be 8 A plurality of pieces are cut off outside the tooth-shaped partitioning plate 5 to form an anti-blocking hole 10. The function of the tooth-shaped partitioning plate 5 is to separate the coal material on the screen surface from the drum screen shaft 3, the coal material guided by the guide screw 6 in the sieve screen shaft 4, and the coal material which is otherwise derived. The unqualified particle size coal caught in the screen 9 can also be pushed and dropped into the blanking channel 11 by the pushing of the guiding screw 6. A distribution plate 15 for distinguishing the sizes of different qualified materials is disposed at the lower end of the screen sieve shaft 3 and the sieve screen shaft 4, and the first connection with the blanking passage 11 is disposed on the casing 2 located on the left side of the distribution plate 15 The qualified particle size discharge port 24 is provided with a second qualified particle size discharge port 25 communicating with the discharge channel 11 on the casing 2 located on the right side of the material distribution plate 15, and the end of the discharge channel 11 is disposed at A defective particle size discharge port 26 on the casing 2. The sieve particle size of the coal grading screen 1 is continuously increased from the feed port 23 to the unqualified particle size discharge port 26, and is composed of a front sifter shaft 3 and a subsequent four sieve sifter shafts. 4 The sieve gap of the screen surface composed of a total of five sieve shafts is uniform, and the sieve gap of the screen surface composed of the three sieve screen shafts 4 remaining behind is larger than that of the first five sieve shafts. The sieve gap of the sieve surface is adapted to the screening of another coal of qualified particle size, and therefore, the coal sieve 1 can achieve fractional discharge. The grading discharge refers to changing the width of the sieve joint on the sieve shaft and passing the material on the premise that the gap width of the sieve screen slit is gradually increased from the feed port to the unqualified particle size discharge port. The plates are separated to achieve multiple levels of screening.
实施例2Example 2
所述的筛条筛轴4的具体结构如图8所示,包括固定筛条27、活动筛条28、第一支撑法兰片30以及第一端部活动法兰片31和固定法兰片35,所述第一支撑法兰片30可以设置若干个,且均位于相对而立的两个第一端部活动法兰片31之间,在两个第一端部活动法兰片31的外侧分别设置固定法兰片35,所述两个固定法兰片35分别与可拆卸传动轴16连接固定,所述的固定筛条27是如图9所示的条状棒,其分别与固定法兰片35、第一端部活动法兰片31和第一支撑法兰片30固定连接,所述活动筛条28是如图10所示的带有过渡槽的圆棒,并且,在第一端部活动法兰片31与相邻的第一支撑法兰片30之间活动连接有活动筛条28,在相邻的两个第一支撑法兰片30之间也活动连接有活动筛条28。防堵孔10位于第一端部活动法兰片31与固定法兰片35之间,所述防堵孔10可以是将位于第一端部活动法兰片31与固定法兰片35之间的固定筛条27直接截断若干根而形成,这样加工更加容易。其他同实施例1。The specific structure of the sieve screen shaft 4 is as shown in FIG. 8, and includes a fixed screen 27, a movable screen strip 28, a first supporting flange 30, and a first end movable flange 31 and a fixed flange piece. 35. The first supporting flange piece 30 may be disposed in a plurality of positions, and are respectively located between the two opposite first movable end flanges 31, on the outer side of the two first end movable flanges 31. A fixing flange 35 is respectively disposed, and the two fixing flanges 35 are respectively connected and fixed with the detachable transmission shaft 16, and the fixed screening rod 27 is a strip-shaped rod as shown in FIG. The blue sheet 35, the first end movable flange 31 and the first supporting flange 30 are fixedly connected, and the movable screen 28 is a round bar with a transition groove as shown in FIG. 10, and at the first A movable screen strip 28 is movably connected between the end movable flange 31 and the adjacent first support flange 30, and a movable screen strip is also movably connected between the adjacent two first support flanges 30. 28. The anti-blocking hole 10 is located between the first end movable flange 31 and the fixing flange piece 35, and the anti-blocking hole 10 may be located between the first end movable flange 31 and the fixed flange piece 35. The fixed screen strip 27 is formed by directly cutting a number of roots, which makes processing easier. Others are the same as in the first embodiment.
其中,所述的第一支撑法兰片30的结构如图11、图12所示,在第一支撑法兰片30上开设有活动孔32和固定孔33,所述的活动孔32用于第一支撑法兰片30与活动筛条28之间的活动连接,所述固定孔33用于第一支撑法兰片30与固定筛条27之间的固定连接。所述第一端部活动法兰片31的结构如图13、图14所示,在第一端部活动法兰片31上也开设有活动孔32和固定孔33,所述的活动孔32用于第一端部活动法兰片31与活动筛条28之间的活动连接,所述固定孔33用于第一端部活动法兰片31与固定筛条27之间的固定连接。所述的固定法兰片35的结构如图15、图16所示,在固定法兰片35上开设有连接孔36,所述连接孔36用于固定法兰片35与固定筛条27之间的固定连接。具体而言,所述的固定筛条27贯穿第一支撑法兰片30上的固定孔33并与第一支撑法兰片30焊接固定,同时,固定筛条27贯穿第一端部活动法兰片31上的固定孔33并与第一端部活动法兰片31焊接固定,固定筛条27端部则分别通过连接孔36与固定法兰片35焊接固定。所述活动筛条28贯穿第一支撑法兰片30并通过其上的过渡槽部位与第一支撑法兰片30上的活动孔32活动套接,活动筛条28两端则分别通过位于第一端部活动法兰片31上的活动孔32与第一端部活动法兰片31以插接方式活动连接。The structure of the first supporting flange 30 is as shown in FIG. 11 and FIG. 12, and the first supporting flange 30 is provided with a movable hole 32 and a fixing hole 33, and the movable hole 32 is used for The movable connection between the first support flange 30 and the movable screen strip 28 is used for a fixed connection between the first support flange 30 and the fixed screen strip 27. The structure of the first end movable flange 31 is as shown in FIG. 13 and FIG. 14 . The first end movable flange 31 is also provided with a movable hole 32 and a fixing hole 33. The movable hole 32 is provided. For a movable connection between the first end movable flange 31 and the movable screen bar 28, the fixing hole 33 is used for a fixed connection between the first end movable flange 31 and the fixed screen 27. The structure of the fixing flange 35 is as shown in FIG. 15 and FIG. 16 . The fixing flange 35 is provided with a connecting hole 36 for fixing the flange piece 35 and the fixing screen 27 . Fixed connection between. Specifically, the fixed screen 27 penetrates the fixing hole 33 of the first supporting flange 30 and is welded and fixed to the first supporting flange 30, and at the same time, the fixed screen 27 penetrates the first end movable flange. The fixing hole 33 of the piece 31 is welded and fixed to the first end movable flange 31, and the end of the fixing screen 27 is welded and fixed to the fixing flange 35 through the connecting hole 36, respectively. The movable screen strip 28 passes through the first supporting flange 30 and is slidably engaged with the movable hole 32 of the first supporting flange 30 through the transition groove portion thereon, and the movable screen strip 28 is respectively passed through the first The movable hole 32 on the one end movable flange 31 is movably connected to the first end movable flange 31 in a plugging manner.
所述固定筛条27与活动筛条28可以交错布置而组成交错活动式的筛条筛轴4,在活动筛条28外表面上还可以设置有若干规则排列的凸起的锥形齿29,并且,相邻的活动筛条28上的锥形齿29之间是交错布置,通过在活动筛条28外表面上设置锥形 齿29可以有效地使得通过相邻的活动筛条28之间的片状物料被粉碎成颗粒状物料,从而可以很好地杜绝块状物料如煤块的透筛问题。The fixed screen strips 27 and the movable screen strips 28 may be arranged in a staggered manner to form a staggered movable screen screen shaft 4, and a plurality of regularly arranged convex tapered teeth 29 may be disposed on the outer surface of the movable screen strip 28, Also, the tapered teeth 29 on the adjacent movable screen bars 28 are staggered between each other by providing a taper on the outer surface of the movable screen strip 28. The teeth 29 can effectively pulverize the sheet material between the adjacent movable screen bars 28 into a granular material, so that the problem of the screening of the bulk materials such as coal can be well eliminated.
实施例3Example 3
所述的筛条筛轴4的具体结构如图17所示,包括固定筛条27、活动筛条28、第二支撑法兰片37以及第二端部活动法兰片38和固定法兰片35,所述第二支撑法兰片37可以设置若干个,且均位于相对而立的两个第二端部活动法兰片38之间,在两个第二端部活动法兰片38的外侧分别设置固定法兰片35,所述两个固定法兰片35分别与可拆卸传动轴16连接固定,所述的固定筛条27固定连接在固定法兰片35与相邻的第二端部活动法兰片38之间,并且,在第二端部活动法兰片38与相邻的第二支撑法兰片37之间活动连接有活动筛条28,在相邻的两个第二支撑法兰片37之间也活动连接有活动筛条28。防堵孔10位于第二端部活动法兰片38与固定法兰片35之间,所述防堵孔10可以是将位于第二端部活动法兰片38与固定法兰片35之间的固定筛条27直接截断若干根而形成,也可以是通过在第二端部活动法兰片38与固定法兰片35之间的空间内减少固定筛条27的安装数量而直接形成。其他同实施例1、实施例2。The specific structure of the sieve screen shaft 4 is as shown in FIG. 17, and includes a fixed screen 27, a movable screen 28, a second supporting flange 37, and a second end movable flange 38 and a fixed flange. 35. The second supporting flange piece 37 may be disposed in plurality and located between the two opposite second end movable flanges 38 on the outer side of the two second end movable flanges 38. A fixing flange 35 is respectively arranged, and the two fixing flanges 35 are respectively connected and fixed to the detachable transmission shaft 16 , and the fixed screen strip 27 is fixedly connected to the fixing flange piece 35 and the adjacent second end portion. Between the movable flanges 38, and between the second end movable flange 38 and the adjacent second support flange 37, a movable screen bar 28 is movably connected to the adjacent two second supports. A movable screen strip 28 is also movably connected between the flange pieces 37. The anti-blocking hole 10 is located between the second end movable flange 38 and the fixing flange 35, and the anti-blocking hole 10 may be located between the second end movable flange 38 and the fixing flange 35 The fixed screen strip 27 is formed by directly cutting a plurality of roots, or may be formed directly by reducing the number of mountings of the fixed screen strips 27 in the space between the second end movable flange 38 and the fixed flange piece 35. Others are the same as in the first embodiment and the second embodiment.
其中,所述的第二支撑法兰片37的结构如图18、图19所示,在第二支撑法兰片37上开设有活动孔32,所述活动孔32用于第二支撑法兰片37与活动筛条28之间的活动连接。所述第二端部活动法兰片38的结构如图20、图21所示,在第二端部活动法兰片38上开设有阶梯状的梯形孔34,所述梯形孔34用于第二端部活动法兰片38两端分别与固定筛条27、活动筛条28之间的连接。如图21所示,所述梯形孔34可以是由半径不等的活动孔32和固定孔33对接而成,且活动孔32和固定孔33的中心线相互重合,所述活动孔32用于第二端部活动法兰片38与活动筛条28之间的活动连接,所述固定孔33用于第二端部活动法兰片38与固定筛条27之间的固定连接。采用这种结构的筛条筛轴4中,主要筛分部分全部采用活动筛条28组成,且第二端部活动法兰片38上的同一个梯形孔34两端可以同时连接固定筛条27和活动筛条28。The structure of the second supporting flange 37 is as shown in FIG. 18 and FIG. 19, and a movable hole 32 is formed in the second supporting flange 37, and the movable hole 32 is used for the second supporting flange. An active connection between the sheet 37 and the movable screen strip 28. The structure of the second end movable flange 38 is as shown in FIG. 20 and FIG. 21, and a stepped trapezoidal hole 34 is formed in the second end movable flange 38, and the trapezoidal hole 34 is used for the first The two ends of the movable flange 38 are respectively connected to the fixed sieve 27 and the movable sieve strip 28. As shown in FIG. 21, the trapezoidal holes 34 may be formed by abutting the movable holes 32 and the fixing holes 33 having different radii, and the center lines of the movable holes 32 and the fixing holes 33 coincide with each other, and the movable holes 32 are used for The second end is a movable connection between the movable flange 38 and the movable screen bar 28 for a fixed connection between the second end movable flange 38 and the fixed screen 27. In the screen sieve shaft 4 of this structure, the main screening portions are all composed of the movable screen bars 28, and the ends of the same trapezoidal holes 34 on the second end movable flange 38 can be simultaneously connected to the fixed screen bars 27 And movable screen bars 28.
需要说明的是,通过在筛条筛轴4中采用活动筛条28,可以使得筛条筛轴4中的筛缝为活动筛缝,因此,在煤用分级筛1筛分高水份煤泥时,就不易粘堵筛缝,从而有效地解决了煤用分级筛1筛分高水份煤泥的问题,确保分级筛分效率和筛分效果。It should be noted that by using the movable sieve strip 28 in the sieve screen shaft 4, the sieve joint in the sieve sieve shaft 4 can be made into a movable sieve joint, and therefore, the coal sieve sieve 1 is used to sieve high water slime. When it is not easy to block the screen joint, the problem of sieving high-water slime by the coal grading screen 1 is effectively solved, and the grading efficiency and the screening effect are ensured.
本发明的煤用分级筛1的工作原理(筛分过程)如下:The working principle (screening process) of the coal grading screen 1 of the present invention is as follows:
假设来煤料(煤矸石)为800t/h,进料粒径0~200mm,现工况需对两种粒径的煤料进行筛选:0~10mm和10~30mm。为此,在滚筒筛轴3上设有数根10mm的筛缝9, 每根筛条筛轴4上也设有数条10mm的筛缝9,第一合格出料口24粒径不超过10mm,第二合格出料口25粒径在10~30mm之间,所述滚筒筛轴3与筛条筛轴4的长度、直径均相同。Assume that the coal (coal gangue) is 800t / h, the feed particle size is 0 ~ 200mm, the current working conditions need to filter the two sizes of coal: 0 ~ 10mm and 10 ~ 30mm. To this end, a plurality of 10 mm sieve slits 9 are provided on the drum screen shaft 3, Each of the sieve screen shafts 4 is also provided with a plurality of 10 mm sieve slits 9, the first qualified discharge port 24 has a particle diameter of not more than 10 mm, and the second qualified discharge port 25 has a particle diameter of 10 to 30 mm. The length and diameter of the sieve shaft 3 and the sieve screen shaft 4 are the same.
当煤料以800t/h流量从机壳2顶部的进料口23进入机体内后,直接落下并掉到抽拉式布料板14上,通过布料板14打破煤料柱状结构,使煤料呈椭圆柱状掉到由滚筒筛轴3和筛条筛轴4组成的筛面上,其中,经布料板14落下的煤料首先落至滚筒筛轴3上再一次打破椭圆形结构,然后,煤料来到由7根筛条筛轴4所组成的筛面上进行筛分、布料、输送。所述筛条筛轴4与减速电机18相连,通过减速电机18驱动筛条筛轴4、滚筒筛轴3均顺时针转动,由于滚筒筛轴3与筛条筛轴4的长度、直径、转数均相同,使煤料得以均匀扩散到整个筛面,并在筛面上形成了波浪式的输送、筛分,其中,粒径小于或等于10mm的煤料掉入到滚筒筛轴3、筛条筛轴4内,粒径小于10mm的煤料可以通过滚筒筛轴3、筛条筛轴4高速转动产生的离心力作用而直接通过筛缝9甩出,最后通过第一合格出料口24排出机壳2,粒径等于或略大于10mm的煤料则由导料螺旋6推动输送,最后从滚筒筛轴3、筛条筛轴4两端的防堵孔10排出并进入牙形分隔板5与机壳2之间的下料通道11中,通过导料螺旋6也可以将卡在筛缝9中的煤料从防堵孔10排出,最后通过第一合格出料口24排出机壳2,完成0~10mm粒径煤料的筛分;而粒径在10~30mm的煤料经过筛条筛轴4筛分后掉到下料通道11中,然后从10~30mm的第二合格出料口25排出机壳2,完成10~30mm粒径煤料的筛分,最后,30~200mm粒径的煤料从不合格粒径出料口26排出机壳2。When the coal material enters the machine body from the feed port 23 at the top of the casing 2 at a flow rate of 800t/h, it falls directly and falls onto the pull-type cloth board 14, and breaks the columnar structure of the coal material through the cloth board 14 to make the coal material appear The elliptical column falls to the screen surface composed of the drum screen shaft 3 and the screen screen shaft 4, wherein the coal material dropped through the cloth sheet 14 first falls onto the drum screen shaft 3 and once again breaks the elliptical structure, and then the coal material It is screened, clothed, and conveyed on a sieve surface composed of 7 sieve screen shafts 4. The screen screen shaft 4 is connected to the speed reduction motor 18, and the screen screen shaft 4 and the drum screen shaft 3 are driven to rotate clockwise by the speed reduction motor 18, and the length, diameter and rotation of the screen screen shaft 3 and the sieve screen shaft 4 are rotated. The number is the same, so that the coal material can be evenly diffused to the entire screen surface, and a wave type conveying and sieving is formed on the screen surface, wherein the coal material having a particle diameter of less than or equal to 10 mm falls into the drum screen shaft 3, the sieve In the sieve shaft 4, the coal material having a particle diameter of less than 10 mm can be directly passed through the sieve 9 through the centrifugal force generated by the high speed rotation of the drum screen shaft 3 and the sieve screen shaft 4, and finally discharged through the first qualified discharge port 24. The casing 2, the coal material having a particle diameter equal to or slightly larger than 10 mm is pushed and transported by the guide screw 6, and finally discharged from the anti-blocking hole 10 at both ends of the drum screen shaft 3 and the sieve screen shaft 4 and enters the tooth-shaped partition plate 5 In the blanking passage 11 between the casing 2 and the casing 6 , the coal material stuck in the screen 9 can also be discharged from the anti-blocking hole 10 and finally discharged through the first qualified outlet 24 to the casing 2 . , the sieving of coal materials with a particle size of 0 to 10 mm is completed; and the coal materials with a particle size of 10 to 30 mm are sieved through the sieve screen shaft 4 and then dropped to the next. In the channel 11, the casing 2 is then discharged from the second qualified discharge port 25 of 10 to 30 mm to complete the screening of the coal material of 10 to 30 mm particle size. Finally, the coal material of 30 to 200 mm particle size is out of the unqualified particle size. The spout 26 exits the casing 2.
上述的煤用分级筛1中的筛面可以全部由滚筒筛轴3构成,或全部由筛条筛轴4构成,也可由滚筒筛轴3与筛条筛轴4混排存在于煤用分级筛1中,其中的减速电机18可根据工况需求带动一根或若干根滚筒筛轴3和/或筛条筛轴4。所述滚筒筛轴3和/或筛条筛轴4的形状可以为圆形、多边形等,所述防堵孔10的形状也不限于长方形。由于滚筒筛轴3、筛条筛轴4内的导料螺旋6包括正向导料螺旋6.1和反向导料螺旋6.2正反两种角度螺旋,可以确保滚筒筛轴3、筛条筛轴4转动时,通过正向导料螺旋6.1和反向导料螺旋6.2将煤料分别推送到筛轴两端的防堵孔10以排出。所述导料螺旋6也可由导料板代替,将导料板以正向、反向焊接在滚筒筛轴3、筛条筛轴4内,功能与导料螺旋相同。The sieve surface in the above-mentioned coal grading sieve 1 may be entirely composed of the drum screen shaft 3, or all of the sieve screen shaft 4, or may be mixed with the screen sieve shaft 3 and the sieve screen shaft 4 in the coal grading screen. In the first embodiment, the geared motor 18 can drive one or several drum screen shafts 3 and/or screen screen shafts 4 according to working conditions. The shape of the drum screen shaft 3 and/or the screen screen shaft 4 may be circular, polygonal or the like, and the shape of the anti-blocking hole 10 is not limited to a rectangular shape. Since the guide screw 6 in the screen screen shaft 3 and the screen screen shaft 4 includes the positive guide screw 6.1 and the reverse guide screw 6.2 forward and reverse angle spirals, it is ensured that the drum screen shaft 3 and the screen screen shaft 4 rotate. The coal material is pushed to the anti-blocking holes 10 at both ends of the screen shaft through the positive guide screw 6.1 and the reverse guide screw 6.2 to be discharged. The guide spiral 6 can also be replaced by a guide plate, and the guide plate is welded in the forward and reverse directions in the drum screen shaft 3 and the sieve screen shaft 4, and the function is the same as the guide spiral.
由于滚筒筛轴3、筛条筛轴4的连接采用了可拆卸传动轴16,因此,当需要更换磨损的滚筒筛轴3、筛条筛轴4时,只需将滚筒筛轴3、筛条筛轴4与可拆卸传动轴 16相互分离,再换上新的滚筒筛轴3、筛条筛轴4即可。Since the drum screen shaft 3 and the screen screen shaft 4 are connected by the detachable drive shaft 16, when the worn drum screen shaft 3 and the screen screen shaft 4 need to be replaced, only the drum screen shaft 3 and the screen rod are required. Screen shaft 4 and detachable drive shaft 16 separate from each other, and then replace with a new drum screen shaft 3, sieve screen shaft 4.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,应当指出的是,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。 The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. It should be noted that any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included. It is within the scope of the invention.

Claims (11)

  1. 煤用分级筛,包括机壳(2)、布料板(14)以及滚筒筛轴(3)和筛条筛轴(4),所述布料板(14)倾斜设置于机壳(2)上的进料口(23)下方,所述滚筒筛轴(3)和筛条筛轴(4)共同组成分级筛的筛面,其特征在于:所述滚筒筛轴(3)和筛条筛轴(4)内均设置有导料螺旋(6),所述导料螺旋(6)由正向导料螺旋(6.1)和反向导料螺旋(6.2)组成,所述正向导料螺旋(6.1)固定安装在滚筒筛轴(3)或筛条筛轴(4)内部的一侧,所述反向导料螺旋(6.2)固定安装在滚筒筛轴(3)或筛条筛轴(4)内部的另一侧,在所述滚筒筛轴(3)和筛条筛轴(4)的两端分别设置有防堵孔(10)。The coal grading screen comprises a casing (2), a cloth board (14) and a drum screen shaft (3) and a screen sieve shaft (4), and the cloth board (14) is obliquely disposed on the casing (2) Below the feed port (23), the drum screen shaft (3) and the screen screen shaft (4) together form a screen surface of the grading screen, characterized in that the drum screen shaft (3) and the sieve screen shaft ( 4) A guide spiral (6) is arranged inside, and the guide spiral (6) is composed of a positive guide spiral (6.1) and a reverse guide spiral (6.2), and the positive guide spiral (6.1) is fixedly installed. On the side inside the drum screen shaft (3) or the screen screen shaft (4), the reverse guide screw (6.2) is fixedly mounted to the inside of the drum screen shaft (3) or the screen screen shaft (4). On the side, anti-blocking holes (10) are respectively disposed at both ends of the drum screen shaft (3) and the screen screen shaft (4).
  2. 根据权利要求1所述的煤用分级筛,其特征在于:所述的滚筒筛轴(3)上设有筛缝(9)。The coal grading screen according to claim 1, characterized in that the screen screen shaft (3) is provided with a screen slit (9).
  3. 根据权利要求1或者2所述的煤用分级筛,其特征在于:所述的筛条筛轴(4)包括若干筛条(8)和法兰片(12),所述筛条(8)连接在法兰片(12)之间,且筛条(8)之间形成间隙。The coal grading screen according to claim 1 or 2, characterized in that the sieve screen shaft (4) comprises a plurality of screen bars (8) and a flange piece (12), the screen bars (8) Connected between the flanges (12) and a gap is formed between the screen bars (8).
  4. 根据权利要求3所述的煤用分级筛,其特征在于:所述筛条筛轴(4)上的筛条(8)包括活动筛条和固定筛条,所述活动筛条与固定筛条交错布置。The coal grading screen according to claim 3, characterized in that the sieve bar (8) on the sieve screen shaft (4) comprises a movable sieve strip and a fixed sieve strip, and the movable sieve strip and the fixed sieve strip Staggered.
  5. 根据权利要求1所述的煤用分级筛,其特征在于:所述的筛条筛轴(4)包括固定筛条(27)、活动筛条(28)、第一支撑法兰片(30)以及第一端部活动法兰片(31)和固定法兰片(35),所述第一支撑法兰片(30)位于相对而立的两个第一端部活动法兰片(31)之间,在两个第一端部活动法兰片(31)外侧分别设置固定法兰片(35),所述固定筛条(27)分别与固定法兰片(35)、第一端部活动法兰片(31)和第一支撑法兰片(30)固定连接,所述活动筛条(28)活动连接在第一端部活动法兰片(31)与相邻的第一支撑法兰片(30)之间,在第一端部活动法兰片(31)与固定法兰片(35)之间设置防堵孔(10)。The sieving screen for coal according to claim 1, characterized in that the sieve screen shaft (4) comprises a fixed screen (27), a movable screen (28), and a first supporting flange (30). And a first end movable flange (31) and a fixed flange piece (35), the first support flange piece (30) being located at two opposite first movable end flanges (31) A fixing flange piece (35) is respectively disposed outside the two first end movable flanges (31), and the fixed screen strips (27) are respectively movable with the fixing flange piece (35) and the first end portion The flange piece (31) is fixedly coupled to the first support flange piece (30), and the movable screen strip (28) is movably connected to the first end movable flange piece (31) and the adjacent first support flange Between the sheets (30), an anti-blocking hole (10) is provided between the first end movable flange (31) and the fixed flange piece (35).
  6. 根据权利要求1所述的煤用分级筛,其特征在于:所述的筛条筛轴(4)包括固定筛条(27)、活动筛条(28)、第二支撑法兰片(37)以及第二端部活动法兰片(38)和固定法兰片(35),所述第二支撑法兰片(37)位于相对而立的两个第二端部活动法兰片(38)之间,在两个第二端部活动法兰片(38)外侧分别设置固定法兰片(35),所述固定筛条(27)固定连接在固定法兰片(35)与相邻的第二端部活动法兰片(38)之间,在第二端部活动法兰片(38)与相邻的第二支撑法兰片(37)之间活动连接有 活动筛条(28),在第二端部活动法兰片(38)与固定法兰片(35)之间设置防堵孔(10)。The coal grading screen according to claim 1, characterized in that the sieve screen shaft (4) comprises a fixed screen (27), a movable screen (28) and a second supporting flange (37). And a second end movable flange (38) and a fixed flange piece (35), the second support flange piece (37) being located at two opposite second movable end flanges (38) A fixing flange (35) is respectively disposed outside the two second end movable flanges (38), and the fixed screen (27) is fixedly connected to the fixing flange (35) and the adjacent one. Between the two end movable flanges (38), between the second end movable flange (38) and the adjacent second support flange (37) The movable screen strip (28) is provided with an anti-blocking hole (10) between the second end movable flange (38) and the fixed flange piece (35).
  7. 根据权利要求5或者6所述的煤用分级筛,其特征在于:所述的筛条筛轴(4)中,在活动筛条(28)外表面上设置有若干凸起的锥形齿(29),且相邻的活动筛条(28)上的锥形齿(29)之间交错布置。The grading screen for coal according to claim 5 or 6, wherein in the sieve screen shaft (4), a plurality of convex tapered teeth are arranged on the outer surface of the movable screen (28) ( 29), and the tapered teeth (29) on the adjacent movable screen bars (28) are staggered.
  8. 根据权利要求1或者2所述的煤用分级筛,其特征在于:所述滚筒筛轴(3)和筛条筛轴(4)两端的上部与机壳(2)的内壁之间设有牙形分隔板(5)。The grading screen for coal according to claim 1 or 2, characterized in that the drum screen shaft (3) and the upper portion of the two ends of the sieve screen shaft (4) are provided with teeth between the inner walls of the casing (2). Shaped partition plate (5).
  9. 根据权利要求8所述的煤用分级筛,其特征在于:所述的筛条筛轴(4)上的筛条(8)在牙形分隔板(5)外侧被截断形成防堵孔(10)。The coal grading screen according to claim 8, characterized in that the screen strip (8) on the screen screen shaft (4) is cut off outside the tooth-shaped partition plate (5) to form an anti-blocking hole ( 10).
  10. 根据权利要求1所述的煤用分级筛,其特征在于:所述的布料板(14)为抽拉式布料板。The coal grading screen according to claim 1, wherein the fabric board (14) is a pull-type cloth board.
  11. 根据权利要求1所述的煤用分级筛,其特征在于:所述的由滚筒筛轴(3)和筛条筛轴(4)组成分级筛的筛面的角度设置为0~75°。 The grading screen for coal according to claim 1, characterized in that the angle of the screen surface composed of the drum screen shaft (3) and the sieve screen shaft (4) is set to be 0 to 75°.
PCT/CN2015/092598 2015-03-12 2015-10-23 Coal classifying screen WO2016141716A1 (en)

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CN107986216A (en) * 2017-12-06 2018-05-04 珠海可口可乐饮料有限公司 A kind of anti-clogging beverage filling plant
CN108855854A (en) * 2018-07-27 2018-11-23 四川皇龙智能破碎技术股份有限公司 A kind of big compass screen surface screening spreader
CN109809142A (en) * 2019-03-15 2019-05-28 太原科技大学 A kind of anti-blocking explosion-proof pipe device for circular pipe belt type conveyer
CN113333285A (en) * 2021-07-01 2021-09-03 唐山森普矿山装备有限公司 A fixed sieve that is used for coal preparation factory to take off dehydration in advance that medias
CN114560269A (en) * 2022-03-21 2022-05-31 华能安源发电有限责任公司 Detection alarm device for preventing blockage of discharge port of coal conveying belt
CN115254576A (en) * 2022-08-26 2022-11-01 中国地质大学(北京) Mining rubble sorting device
CN115463820A (en) * 2022-09-17 2022-12-13 南通联源机电科技股份有限公司 Heavy roller screen capable of prolonging service life of bearing
CN116144921A (en) * 2022-12-07 2023-05-23 中冶长天国际工程有限责任公司 Material distribution method for composite agglomeration of sintering machine and composite agglomerate ore
CN117463605A (en) * 2023-12-27 2024-01-30 云南凯瑞特工程机械设备有限公司 Sand material powder screening device

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CN112518973A (en) * 2020-11-11 2021-03-19 衡阳丰联精细化工有限公司 Discharging device for spiral distributing device
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CN107597544A (en) * 2017-09-16 2018-01-19 马钢(集团)控股有限公司 A kind of cagem type classifying screen
CN107986216A (en) * 2017-12-06 2018-05-04 珠海可口可乐饮料有限公司 A kind of anti-clogging beverage filling plant
CN108855854A (en) * 2018-07-27 2018-11-23 四川皇龙智能破碎技术股份有限公司 A kind of big compass screen surface screening spreader
CN109809142B (en) * 2019-03-15 2023-11-07 太原科技大学 Anti-blocking and anti-explosion pipe device for circular pipe belt conveyor
CN109809142A (en) * 2019-03-15 2019-05-28 太原科技大学 A kind of anti-blocking explosion-proof pipe device for circular pipe belt type conveyer
CN113333285A (en) * 2021-07-01 2021-09-03 唐山森普矿山装备有限公司 A fixed sieve that is used for coal preparation factory to take off dehydration in advance that medias
CN114560269A (en) * 2022-03-21 2022-05-31 华能安源发电有限责任公司 Detection alarm device for preventing blockage of discharge port of coal conveying belt
CN115254576A (en) * 2022-08-26 2022-11-01 中国地质大学(北京) Mining rubble sorting device
CN115254576B (en) * 2022-08-26 2023-04-18 中国地质大学(北京) Mining rubble sorting device
CN115463820B (en) * 2022-09-17 2023-11-03 南通联源机电科技股份有限公司 Heavy roller screen for prolonging service life of bearing
CN115463820A (en) * 2022-09-17 2022-12-13 南通联源机电科技股份有限公司 Heavy roller screen capable of prolonging service life of bearing
CN116144921A (en) * 2022-12-07 2023-05-23 中冶长天国际工程有限责任公司 Material distribution method for composite agglomeration of sintering machine and composite agglomerate ore
CN117463605A (en) * 2023-12-27 2024-01-30 云南凯瑞特工程机械设备有限公司 Sand material powder screening device
CN117463605B (en) * 2023-12-27 2024-03-12 云南凯瑞特工程机械设备有限公司 Sand material powder screening device

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