WO2016133257A1 - Bush bearing and sliding bearing, which include unbroken composite material fiber layer, and manufacturing method thereof - Google Patents

Bush bearing and sliding bearing, which include unbroken composite material fiber layer, and manufacturing method thereof Download PDF

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Publication number
WO2016133257A1
WO2016133257A1 PCT/KR2015/009748 KR2015009748W WO2016133257A1 WO 2016133257 A1 WO2016133257 A1 WO 2016133257A1 KR 2015009748 W KR2015009748 W KR 2015009748W WO 2016133257 A1 WO2016133257 A1 WO 2016133257A1
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WO
WIPO (PCT)
Prior art keywords
body portion
bearing
sliding bearing
bush
groove
Prior art date
Application number
PCT/KR2015/009748
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French (fr)
Korean (ko)
Inventor
유준일
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유준일
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Application filed by 유준일 filed Critical 유준일
Publication of WO2016133257A1 publication Critical patent/WO2016133257A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/18Sliding surface consisting mainly of wood or fibrous material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/06Sliding surface mainly made of metal
    • F16C33/10Construction relative to lubrication
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C17/00Sliding-contact bearings for exclusively rotary movement
    • F16C17/02Sliding-contact bearings for exclusively rotary movement for radial load only
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/16Sliding surface consisting mainly of graphite
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/20Sliding surface consisting mainly of plastics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/20Sliding surface consisting mainly of plastics
    • F16C33/201Composition of the plastic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/20Sliding surface consisting mainly of plastics
    • F16C33/208Methods of manufacture, e.g. shaping, applying coatings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2202/00Solid materials defined by their properties
    • F16C2202/50Lubricating properties
    • F16C2202/52Graphite
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2208/00Plastics; Synthetic resins, e.g. rubbers
    • F16C2208/02Plastics; Synthetic resins, e.g. rubbers comprising fillers, fibres
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2208/00Plastics; Synthetic resins, e.g. rubbers
    • F16C2208/80Thermosetting resins
    • F16C2208/86Epoxy resins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2208/00Plastics; Synthetic resins, e.g. rubbers
    • F16C2208/80Thermosetting resins
    • F16C2208/90Phenolic resin

Definitions

  • the present invention relates to a bearing, and more particularly, it can exert an excellent effect in a harsh driving environment such as high load condition, frequent load condition variation, insufficient lubrication condition, etc. in the use area of rotating mechanical equipment and construction machinery.
  • a bush and a sliding bearing and a manufacturing apparatus thereof To a bush and a sliding bearing and a manufacturing apparatus thereof.
  • a bearing moves with a pin and shaft and frictional force, which is a mechanical element embedded with a solid lubricant in a pin or shaft support layer (hereinafter, referred to as a slide layer) of the bearing or forming a lining layer or coating layer of a non-ferrous alloy, ceramic, resin composite, or the like. It is mainly used as supporting part or sliding part of the device in rotating industrial machine, guide post of mold, joint part of construction machine, etc., and it is divided into bush type (cylindrical, semi-cylindrical) and flat type according to its shape and function. .
  • the joint portion of the high-load rotary machine and construction machine is driven under the surface pressure condition of 1.8Mpa ⁇ 120Mpa when driving, and the driving speed has a large deviation driving conditions of 0.2 cm / sec ⁇ 10 cm / sec.
  • the driving speed does not have a uniform drive load and drive speed, but changes continuously according to the working environment.
  • a sliding layer made of a single material may be formed, but a plurality of materials formed of heterogeneous materials may be used depending on the shape and material of the supporting structure, the dynamic and static pressure according to the sliding. It may be formed in a layer of.
  • a single material may be formed in the form of a plurality of layers.
  • Lubricating oils and greases are used to improve durability and reduce noise under complex and harsh operating conditions.They improve lubrication characteristics, including the collection of external impurities, durability life, extended maintenance intervals, and extended replenishment periods of lubricants and greases.
  • grooves grooves or grooves (dimples) in various forms on the slide layer has been used.
  • the load bearing area is reduced by grooves or dimples, which increases the wear amount, which reduces durability.
  • impurities cannot be collected and foreign substances are mixed with grease or lubricating oil between the sliding layer and the pin or shaft, resulting in a decrease in durability or an increase in noise. Shorten the refill period of the grease or shorten the replacement cycle.
  • the reinforcement particles or low friction particles are mixed or include the fiber base material, but the fiber base material is broken by processing the surface of the slide layer by performing post-processing to satisfy the high precision required by the bearing. This significantly reduces the physical properties.
  • the sliding layer needs a bearing formed integrally without breaking, but the existing bearing manufacturing apparatus is difficult to manufacture the integral bearing in which the sliding layer continues without breaking.
  • the present invention has been proposed in consideration of the above-mentioned matters, and it is possible to secure the load bearing capacity of the sliding layer, the capacity for the uneven load, the expansion of wear resistance, the improvement of static characteristics or static characteristics under boundary lubricating conditions, and the like. To provide a bearing.
  • the present invention can manufacture an integral bearing in which the slide layer is seamlessly connected, which can secure the load bearing capacity of the slide layer, the capacity to accommodate the unbalanced load, the expansion of wear resistance, the improvement of the static characteristics or the static characteristics under boundary lubricating conditions, and the like. To provide a bearing manufacturing apparatus.
  • the bush bearing and the sliding bearing including the unbroken composite fiber layer include a cylindrical body portion formed of a composite material and a plurality of grooves formed inside the cylindrical body portion, and the cylindrical The composite fiber layer forming the body portion of the continuously formed without being cut along the plurality of grooves circumference.
  • the plurality of grooves is characterized in that the collection groove is formed on the inner circumferential surface of the cylindrical body portion and the oil supply groove is formed to extend along the inner peripheral surface of the cylindrical body portion.
  • the oil supply groove is formed in a zigzag shape along the inner circumferential surface of the cylindrical body, one end is wider than the width of the oil supply groove, the oil supply is opened to the outside is formed and the other end is formed in a closed shape.
  • the collection groove is characterized in that the area is narrow in the direction of rotation of the rotating body rotating on the inner peripheral surface of the body portion.
  • the plurality of grooves may be tapered in a depth direction.
  • the entire area of the grooves is characterized in that occupies more than 20% of the total area of the inner peripheral surface of the cylindrical body portion.
  • cylindrical body portion is characterized in that to form a continuous winding of the composite material fibers in a mandrel formed with a plurality of grooves.
  • cylindrical body portion inner groove and the portion where the groove is not formed is characterized in that it has the same physical strength.
  • the coating layer is formed on the inner peripheral surface of the cylindrical body portion.
  • the present invention is a cylindrical metal support layer; A body part formed of a composite material and provided inside the metal support layer; And a plurality of grooves formed inside the body portion, and the composite fiber layer forming the body portion is continuously formed without being cut along the circumference of the plurality of grooves.
  • the composite bearing manufacturing apparatus includes a cylindrical body portion having a divided structure divided into a plurality in the axial direction, one or more of the divided partitions have a cylindrical shape in the axial direction and has a cylindrical shape
  • the formed partitions are separated step by step along the tapered shape, and the bush and the sliding bearing formed through the heating or pressing process after the composite material is wound on the body portion are separated from the body portion without changing the shape.
  • the partition is formed of a central partition which is formed in the central portion of the body portion and axially tapered and outer partitions surrounding the center partition outside to form a cylindrical outer shape, the bush and the sliding bearing on the outside
  • the formed body part is characterized in that the central partition is separated by sliding outward in the axial direction to form a space portion inside the body portion, wherein the outer partitions are separated from the bush and the sliding bearing in the direction of the inner space portion.
  • the partition is characterized in that the heating groove is formed in the axial direction inside the heating groove is inserted into the heating groove to heat the composite material wound on the body portion.
  • both ends of the body portion is characterized in that the coupling portion for supporting the partitions forming the body portion is provided.
  • the plurality of groove-shaped protrusions formed on the bush and the sliding bearing surface may be continuously formed along the outer surfaces of the partitions on the outer surfaces of the partitions.
  • the bush bearing and the sliding bearing including the unbroken composite fiber layer according to the present invention can secure the load bearing capacity of the sliding layer, the capacity for the uneven load, the expansion of wear resistance, the improvement of static or dynamic characteristics under boundary lubricating conditions, and the like. Can be.
  • the composite fiber layer is formed continuously without breaking, even if the groove portion is formed in the bearing sliding layer, there is an effect that can prevent the physical properties from deteriorating.
  • the composite fiber layer is formed continuously without breaking, the physical properties of the slide layer are maintained, thereby reducing the contact area of the slide layer, thereby minimizing the friction coefficient, thereby improving the lubrication function.
  • the groove shape of the slide layer is formed in a shape that can optimize the oil supply performance can improve the oil supply performance.
  • the bush bearing and the sliding bearing manufacturing apparatus including the unbroken composite fiber layer according to the present invention are easily separated and combined with the cylindrical body part which is a shape frame of the integral bearing, the integral bearing is formed in the bearing manufacturing apparatus. It can be easily separated without deformation.
  • the bearing can be easily heated to a constant temperature in the bearing manufacturing apparatus.
  • the resin discharge groove is formed on one side of the cylindrical body part, the excess portion of the resin used while manufacturing the integral bearing is easily discharged to the outside of the bearing manufacturing apparatus, thereby preventing the manufacturing defect of the integral bearing due to the resin excess.
  • FIG. 1 is a block diagram of a bearing according to a preferred embodiment of the present invention.
  • FIG. 2 is a cross-sectional view of a bearing according to a preferred embodiment of the present invention.
  • FIG. 3 is a block diagram of a bearing according to another embodiment of the present invention.
  • FIG. 4 is a reference diagram for comparing a bearing with an existing bearing according to a preferred embodiment of the present invention.
  • FIG. 5 is a reference view showing various shapes of grooves formed in a bearing according to a preferred embodiment of the present invention.
  • FIG. 6 is a reference view showing a state of the bearing manufacturing apparatus according to a preferred embodiment of the present invention
  • Figure 7 is a reference diagram showing the body portion of the bearing manufacturing apparatus according to a preferred embodiment of the present invention and the shape of the projection formed on the body portion.
  • Figure 8 is a reference diagram showing the configuration of the coupling portion of the bearing manufacturing apparatus according to a preferred embodiment of the present invention.
  • FIG. 9 is a reference diagram showing a body portion division structure of the bearing manufacturing apparatus according to a preferred embodiment of the present invention.
  • FIG. 10 is a reference view showing a shape in which a composite material is wound on a bearing manufacturing apparatus according to a preferred embodiment of the present invention.
  • FIG. 11 is a reference view showing a state in which a bearing is formed in the bearing manufacturing apparatus according to a preferred embodiment of the present invention
  • FIG. 12 is a reference view showing a state in which the body portion is separated after the bearing is formed in the bearing manufacturing apparatus according to an embodiment of the present invention.
  • Figure 13 is a reference diagram showing a state in which the heating rod is inserted into the body portion of the bearing manufacturing apparatus according to a preferred embodiment of the present invention.
  • Composite material according to a preferred embodiment of the present invention is as follows.
  • FIG. 1 is a block diagram of a bush bearing (hereinafter referred to as a bearing) including an unbroken composite fiber layer according to a preferred embodiment of the present invention.
  • FIG. 2 is a cross-sectional view of a bearing 100 according to a preferred embodiment of the present invention. It is composed of a cylindrical body portion 100 and a plurality of grooves formed inside the cylindrical body portion 100.
  • Body portion 100 is a sliding layer of the bush bearing 100, both ends are open, and the inside is formed in a cylindrical shape with a hollow formed so that the pin and shaft (not shown) on the inner peripheral surface can slide.
  • the body portion 100 may be made of various composite materials and may be formed of a single composite material or may be formed of a heterogeneous composite material according to a user's selection.
  • the composite fiber layer 120 which is one of the characteristics of the present invention, is formed continuously without breaking, the selection of materials can be easily changed or mixed by the user.
  • a resin that firmly supports the composite fiber layer may be freely selected by the user in the form in which the composite fiber layer 120 is continuously formed without breaking.
  • the oil supply groove 120 is a groove for supplying oil to the inner circumferential surface of the body portion 110.
  • the oil supply groove 120 of the bearing 100 according to the preferred embodiment of the present invention is zigzag along the inner circumferential surface of the cylindrical body portion 110. It is formed in the shape and one end has a width (W2) wider than the width (W1) of the oil supply groove is formed with an oil supply 122 opened to the outside and the other end 126 is formed in a closed shape.
  • the oil supply groove 120 is formed in the shape of a long groove extending in a zigzag form along the longitudinal direction (X) of the body portion 110 and the oil supply groove at the end portion of the body portion 110
  • the width W2 is wider than the width W1, and is formed to be opened to the outside, and the inside of the body part 110 has a closed end without opening to the outside.
  • the width W1 of the lubrication groove 120 is preferably formed to be 3 ⁇ 12mm.
  • the collection groove 130 is a groove for collecting grease or collecting impurities, and a plurality of collection grooves 130 are provided along the rotational direction S and the longitudinal direction X of the rotating body rotating on the inner circumferential surface of the body 110.
  • the collection groove 130 is formed in a shape that narrows the area along the rotation direction (S) of the rotating body rotating on the inner peripheral surface of the body portion (110).
  • the collection groove 130 is formed in a rhombus and inverted triangle cross-sectional shape when viewed from above along the direction S of rotation of the rotating body rotating in the inner circumferential surface (Z).
  • the width of the collection groove 130 is preferably formed to 1 ⁇ 15mm.
  • the shape of the depth direction Z of the lubrication groove 120 and the collection groove 130 may have a tapered shape in the depth direction Z rather than a single straight line shape as illustrated in FIG. 5.
  • the taper is formed to be tapered in the depth direction to accelerate the inflow of grease into the collecting groove 130.
  • the shape of the taper may be a reverse trapezoidal shape, a semicircle shape, and an inverted triangle shape as shown in FIG. It can form according to embodiment.
  • the depth of the oil supply groove 120 and the collection groove 130 is preferably formed to each 5 ⁇ 15mm.
  • FIG. 3 is a configuration diagram of a bearing according to another preferred embodiment of the present invention, as shown in FIG. 3, the bearing 100 according to another embodiment of the present invention is a bearing according to the preferred embodiment of the present invention described above.
  • the bearing 100 according to another embodiment of the present invention is a bearing according to the preferred embodiment of the present invention described above.
  • the central oil supply groove 140 and the oil supply hole 150 further includes.
  • the central lubrication groove 140 is a groove extending along the rotational direction S of the rotating body rotating on the outer circumferential surface on the inner circumferential surface of the body portion 110 to provide oil on the outer circumferential surface of the inner central portion of the body portion 110. To add.
  • oil may be supplied to the central oil supply groove 140 through the oil supply hole 150, and the oil supply hole 150 may be connected to the oil supply groove 120 according to a user's selection.
  • the oil supply groove 120 and the central oil supply groove 140 may be configured to connect with each other.
  • the plurality of grooves provided in the bearing according to the preferred embodiment of the present invention and in another embodiment are configured as described above, and the entire groove area is configured to occupy 20% or more of the total area of the inner circumferential surface of the cylindrical body portion.
  • Such a configuration is one of the features of the present invention that can not be implemented in conventional bush bearings.
  • the bearing 100 may form a coating layer (not shown) on the inner circumferential surface of the body part 110.
  • the coating layer is configured to maximize the load bearing capacity and increase the heat radiation efficiency of frictional heat.
  • the coating layer is formed of a polymer resin
  • the polymer resin is a polymer resin, polyurethane, polyamide, polyalphaolefin, vinyl, acrylic, polyacetal, polyether, polyester, polyether sulfone, polysulfide It comprises at least one selected from the group consisting of a polyimide, a polypeptide, a polyketone, a polyolefin, a polyimide, a vinylidene, a phenol and an epoxy.
  • the polymer resin comprises nano-scale reinforced particles.
  • the reinforcing particles are powders of Pb, Sn, Zn, Cu, Ag and In; Oxides, nitrides, sulfides and hydroxides of Si, Ge, Ca, Al, B, Zn, Cd, Ti, Zr, Y, Ce, Sn, In, La, Fe, Cu, Ta, Nb, V, Mo and W; Carbon black; Activated carbon; And nanodiamond; It consists of at least one or more selected from the group consisting of.
  • Bearing 110 according to a preferred embodiment of the present invention can be configured in this way can provide a bearing 100 that can exhibit excellent performance in extreme environments, various environmental changes.
  • FIG. 4 is a reference diagram for comparing a bearing and a conventional bearing according to a preferred embodiment of the present invention. Hereinafter, with reference to FIG. Will be described in the manufacturing method.
  • Interlayer Delamination occurs in the middle of the composite material stacking.
  • the conventional bush bearing is laminated to form a composite fiber layer as shown in Fig. 4 C and then cut to secure the dimensions.
  • the dimensional accuracy is not high, can be wound up continuously and used without post-lamination processing.
  • bushing bearings generally do not secure dimensional accuracy by molding, so after forming a composite layer, the dimensions are secured through processing and grooves are formed through processing.
  • the broken composite fiber layer accelerates the interlayer dropout phenomenon of the composite material described above.
  • the bearing 100 according to the preferred embodiment of the present invention can provide an excellent bearing 100 without deteriorating the physical properties of the composite because the composite fiber layer 200 is formed continuously without breaking along the groove circumference. .
  • Table 1 compares the physical properties of the bearing 100 according to the preferred embodiment of the present invention and the existing bearing including a broken fiber layer.
  • the bearing 100 according to the preferred embodiment of the present invention has all the physical properties. It can be seen that it is overwhelmingly superior to.
  • Bearing 100 according to a preferred embodiment of the present invention is manufactured by using a method different from the existing method to form the composite fiber layer is not broken in this way.
  • the release material is applied to a mandrel having a shape corresponding to the inner circumferential surface shape of the bearing part 100 and the body part 110, and then the composite material fiber is not broken. Winding to produce the shape of the body portion (110).
  • the split mandrel may be separated and removed from the body portion 110 to manufacture the bearing 100.
  • Bearing 100 according to a preferred embodiment of the present invention can produce an excellent bearing in such a simple process.
  • the bearing 100 is a bushing bearing as a basic object of the present invention, and a metal support layer, which is a base layer 300, is formed outside the bushing bearing and can be used as a sliding bearing. Construction machines equipped with these are also the subject of the present invention.
  • the bearing manufacturing apparatus is based on a molding mold for molding a composite bearing, and includes an entire system including heating and pressing means including such a mold.
  • bearing manufacturing apparatus 400 including an unbroken composite fiber layer according to a preferred embodiment of the present invention.
  • Bearing manufacturing apparatus 400 according to a preferred embodiment of the large body 500 and the coupling portion 600 for fixing the body portion 500 is configured.
  • the body portion 500 is formed in a cylindrical shape as shown in FIG. 7 and the coupling portion at both ends of the bearing molding portion 510. Is inserted into the 600 is made of a fixing part 520 to be fixed to the body portion 500.
  • a bush and a sliding bearing (hereinafter, referred to as a "bearing") formed on the outer surface of the bearing molding part 510 by winding a composite material outside the bearing molding part 510 and then being cured by a resin.
  • Protrusions 530 and 540 are provided on the inner surface to form grooves.
  • the protrusions 530 and 540 form oil lubrication grooves extending along the axial direction of the oil collecting groove forming protrusion 530 of the single groove shape and the bearing forming part 510 as shown in the arc of FIG. 7.
  • the protrusion 540 is formed. Such protrusions will be described in detail below.
  • the coupling part 600 is provided at the end of the support shaft 620 and the support shaft 620 as shown in Figure 8 is provided with a receiving groove 650 corresponding to the shape of the fixing part 520 It consists of a receiving portion 610.
  • the accommodating part 610 is provided with a screw groove 660 penetrating the accommodating part 610 in the axial direction, so that the screw groove of the fixing part 520 inserted into the accommodating part 610 (not shown).
  • the screw is coupled to the fixing portion 520 inserted into the receiving portion 610 to be coupled.
  • the coupling part 600 is configured as a pair and supports the body part 500 at both ends of the body part 500.
  • FIG. 10 is a view illustrating a state in which the body part 500 and the coupling part 600 are connected to each other.
  • the composite material is mounted on the bearing manufacturing apparatus 400 in which the body part 500 and the coupling part 600 are coupled to each other.
  • the composite fiber 200 is continuously wound to form a bearing layer, and the resin is coated on the continuously wound bearing layer and cured by hardening.
  • the inner surface of the composite fiber 200 is formed as shown in FIG. 1.
  • An integral composite bearing 20 is formed.
  • the composite bearing 100 is separated from the body 500 after separating the coupling part 600 from the body part 500. Should be separated.
  • the integrated composite bearing 100 of this type is formed integrally with the oil collection groove 130 and the oil lubrication groove 140 is formed inside the oil collection groove 130 and the oil lubrication groove ( Since the 140 is engaged with the oil collection groove forming protrusion 530 and the oil lubrication groove forming protrusion 540, there is a difficulty in that it cannot be separated from the bearing manufacturing apparatus 400 without changing the shape of the composite bearing 100.
  • the composite bearing 100 can be separated from the bearing manufacturing apparatus 400 only by increasing the diameter of the composite bearing 100 by cutting the composite bearing 100 in the axial direction or by using an external force. In this case, the function of the composite bearing 100 causes serious damage to.
  • the present invention is formed in a structure in which the body portion 500 of the bearing manufacturing apparatus 400 is separated in the axial direction in order to separate the composite bearing 100 from the bearing manufacturing apparatus 400 without a change in shape. It was.
  • the cylindrical body portion 500 is formed in five separate partitions 511, 513, 515, 516, and 517 along the axial direction, and the cylindrical body portion 500 is formed.
  • the central partition 511 forming the central portion of the center and the outer partition 513 that meshes with the central partition 511 at the lower end of the central partition 511 are tapered to each other (512, 514). Interlocking to facilitate separation.
  • the central partition 511 since the inner cross-sectional area of the central partition 511 is smaller than the outer cross-sectional area, the central partition 511 is easily axially formed from the cylindrical body portion 500. Sliding in the direction is separated.
  • the bearing manufacturing apparatus 400 is easy to manufacture the integral composite bearing 100 due to the partitioned and tapered engagement configuration of the cylindrical body portion 500, such as the shape change Easily detachable without
  • the bearing manufacturing apparatus 500 according to the present invention is coated on the composite fiber 200 and the composite fiber wound on the cylindrical body portion 600 in addition to the partition structure of the cylindrical body portion 600 as described above. It further includes a heating configuration and function for facilitating curing of the resin, and a configuration and function for facilitating the external discharge of surplus resin in the resin applied on the composite fiber.
  • the cylindrical body portion 500 has a structure in which a plurality of grooves are formed in the axial direction of the cylindrical body portion 500 along the circumferential direction.
  • the groove is a heating rod 700 for supplying heat to the cylindrical body portion 500 to heat and harden the composite fiber 200 wound on the cylindrical body portion 500 and the resin applied on the composite fiber.
  • the heating groove 518 is inserted.
  • the composite fiber 200 and the composite fiber wound around the cylindrical body portion 500 are formed.
  • the composite bearing 100 having the same shape and function as a whole.
  • a resin discharge groove 522 is formed to facilitate external discharge of surplus resin in the resin coated on the composite fiber 200.
  • the resin discharge groove 522 is formed between the coupling part 600 and the body part 500 facing the coupling part 600, and the fixing part 520 is accommodated in the accommodation part 610. It is formed in a length longer than the length of the groove 550 and is provided in the form of a groove formed in the circumferential direction at the end connected to the cylindrical body portion 500.
  • the composite fiber 200 is wound around the cylindrical body 500, and a pressing member (not shown) is surrounded by the outer side of the composite fiber in a state where the resin is applied to surround the composite fiber.
  • a pressing member not shown
  • the excess resin can be easily discharged to the outside, and excessive fiber is applied to the composite fiber, thereby preventing the function of the composite bearing from being degraded.
  • the surplus resin may be prevented from remaining on the cylindrical body portion 500 and the coupling portion 600 to harden the separation of the cylindrical body portion 500 and the coupling portion 600. .
  • Bearing manufacturing apparatus 10 protrusions 130 and 140 corresponding to the shape of the oil lubrication groove 26 and the oil collection groove 24 on the outside of the cylindrical body portion 100 Is configured to be able to easily form an oil lubrication groove 26 and the oil collection groove 24 in the composite bearing 20 in one piece.

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Abstract

The present invention relates to bush and sliding bearings capable of exhibiting excellent effects in a harsh driving environment such as a high load condition, frequent changes in a load condition, and an insufficient lubrication condition in use areas of rotating construction equipment, a construction machine and the like, and each of the bush bearing and the sliding bearing, which include unbroken composite material fiber layers, according to embodiments of the present invention, comprises: a cylindrical body part made from a composite material; and a plurality of grooves formed on the inside of the cylindrical body part, wherein the composite material fiber layer, which forms the cylindrical body part, is not cut and formed to continue along the peripheries of the plurality of grooves.

Description

끊어지지 않는 복합소재 섬유층을 포함하는 부시 베어링 및 슬라이딩 베어링및 이의 제조장치Bush bearings and sliding bearings comprising an unbroken composite fiber layer and apparatus for manufacturing same
본 발명은 베어링에 관한 것으로, 보다 상세하게는 회전형 기계 장비 및 건설 기계 등의 사용 영역에서 높은 하중 조건, 잦은 하중 조건의 변동, 불충분한 윤활 조건 등의 가혹한 구동 환경에서 탁월한 효과를 발휘 할 수 있는 부시 및 슬라이딩 베어링 및 이의 제조장치에 관한 것이다. The present invention relates to a bearing, and more particularly, it can exert an excellent effect in a harsh driving environment such as high load condition, frequent load condition variation, insufficient lubrication condition, etc. in the use area of rotating mechanical equipment and construction machinery. To a bush and a sliding bearing and a manufacturing apparatus thereof.
일반적으로 베어링은 핀 및 샤프트와 마찰력을 포함하여 운동하는데, 베어링의 핀 또는 샤프트 지지층(이하 활주층)에 고체윤활제를 매립하거나 비철합금, 세라믹, 합성수지 복합재 등의 라이닝층 또는 코팅층을 형성한 기계 요소로, 주로 회전형 산업 기계, 금형의 가이드 포스트, 건설기계의 각 관절부 등에서 장치의 지지부 또는 슬라이딩부 등으로 사용되며, 그 형태 및 기능에 따라 부시형(원통형, 반원통형)과 평판형으로 나누어 진다.In general, a bearing moves with a pin and shaft and frictional force, which is a mechanical element embedded with a solid lubricant in a pin or shaft support layer (hereinafter, referred to as a slide layer) of the bearing or forming a lining layer or coating layer of a non-ferrous alloy, ceramic, resin composite, or the like. It is mainly used as supporting part or sliding part of the device in rotating industrial machine, guide post of mold, joint part of construction machine, etc., and it is divided into bush type (cylindrical, semi-cylindrical) and flat type according to its shape and function. .
특히, 고 하중용 회전기기와 건설기계의 관절부는 구동 시 1.8Mpa ~ 120Mpa의 면압조건하에서 구동되어지며 구동 속도의 경우 0.2 cm/sec ~ 10 cm/sec로 큰 편차의 구동 조건을 가진다. 또한 일률적인 구동 하중과 구동 속도를 가지지 못하고 작업 환경에 따라 지속적으로 변화한다. In particular, the joint portion of the high-load rotary machine and construction machine is driven under the surface pressure condition of 1.8Mpa ~ 120Mpa when driving, and the driving speed has a large deviation driving conditions of 0.2 cm / sec ~ 10 cm / sec. In addition, it does not have a uniform drive load and drive speed, but changes continuously according to the working environment.
이러한 베어링에 금속지지층에 금속 또는 비금속 또는 고분자 활주층을 형성하는데 있어서 단일 재질로 된 활주층을 형성하기도 하지만 지지하는 구조체의 형상 및 재질, 활주에 따른 동적, 정적 압력 등에 따라 이종간의 물질로 형성된 복수의 층으로 형성하여 주기도 한다.In forming the metal or non-metallic or polymer sliding layer on the metal support layer in such a bearing, a sliding layer made of a single material may be formed, but a plurality of materials formed of heterogeneous materials may be used depending on the shape and material of the supporting structure, the dynamic and static pressure according to the sliding. It may be formed in a layer of.
또한 단일의 물질로 형성하여 주는 경우에도 경우에 따라서는 단일 물질이 여러 층으로 형성된 형태로 형성하여 주기도 한다.In addition, even in the case of forming a single material, in some cases a single material may be formed in the form of a plurality of layers.
복합적이며 가혹한 구동 조건 하에서의 내구성 확보 및 소음 감소를 위해 윤활유 및 그리스를 사용하여 윤활 특성을 향상시키고 있으며 외부 불순물의 포집, 내구수명의 향상, 정비 주기의 확대, 윤활유 및 그리스의 보충 기간의 확장 등을 위해 활주층에 다양한 형태에 기공, 그루브(groove) 또는 홈(dimple)을 형성하여 사용해오고 있다.Lubricating oils and greases are used to improve durability and reduce noise under complex and harsh operating conditions.They improve lubrication characteristics, including the collection of external impurities, durability life, extended maintenance intervals, and extended replenishment periods of lubricants and greases. In order to form the pores, grooves (grooves) or grooves (dimples) in various forms on the slide layer has been used.
하지만 베어링의 활주층이 정하중, 동하중, 경계윤활 조건 등에 대해 충분한 지지 능력이 없을 시 그루브(groove) 또는 홈(dimple)에 의해 하중 지지면적이 줄어 마모량을 증가시킴으로 내구 수명이 감소하며 그루브(groove) 또는 홈(dimple)을 가지지 않는 고분자 활주층의 경우 불순물 등을 포집할 수 없어 이물질이 활주층과 핀 또는 샤프트의 사이에 그리스 또는 윤활유와 혼입되어 위치함으로 내구성의 감소 또는 소음 증가를 야기하고 윤활유 및 그리스의 보충 기간을 짧게 만들거나 교체 주기를 짧게 만든다. However, when the sliding layer of the bearing does not have sufficient support for static load, dynamic load, boundary lubrication conditions, etc., the load bearing area is reduced by grooves or dimples, which increases the wear amount, which reduces durability. Alternatively, in the case of a polymer sliding layer having no dimple, impurities cannot be collected and foreign substances are mixed with grease or lubricating oil between the sliding layer and the pin or shaft, resulting in a decrease in durability or an increase in noise. Shorten the refill period of the grease or shorten the replacement cycle.
고분자를 활용한 활주층의 경우 강화입자 또는 저마찰입자를 혼입하거나 섬유기지재를 포함하고 있지만 베어링이 요구하는 높은 정밀도를 만족 시키기 위해 후가공을 시행함으로 활주층 표면의 경우 섬유 기지재가 가공에 의해 끊어짐으로 물리적 특성이 현저히 감소된다. In the case of the slide layer using polymer, the reinforcement particles or low friction particles are mixed or include the fiber base material, but the fiber base material is broken by processing the surface of the slide layer by performing post-processing to satisfy the high precision required by the bearing. This significantly reduces the physical properties.
그리고 활주층이 끊어짐 없이 일체형으로 형성된 베어링이 필요로 하나 기존의 베어링 제작장치로는 이러한 활주층이 끊어짐없이 이어진 일체형 베어링을 제작하기에는 곤란함이 있다.In addition, the sliding layer needs a bearing formed integrally without breaking, but the existing bearing manufacturing apparatus is difficult to manufacture the integral bearing in which the sliding layer continues without breaking.
또한 기존의 베어링 제작장치로 이러한 활주층이 끊어짐없이 이어진 일체형 베어링을 제작하더라도 베어링 제작장치에서 베어링의 형상 손상없이 베어링을 분리하기에는 매우 곤란함이 있다. In addition, even if the conventional bearing manufacturing apparatus to manufacture a one-piece bearing in which the sliding layer is continuous, there is a very difficult to separate the bearing without damaging the shape of the bearing in the bearing manufacturing apparatus.
이에 본 발명은 상기와 같은 제반 사항을 고려하여 제안된 것으로, 활주층의 하중 지지능력, 편하중에 대한 수용 능력, 내마모성의 확대, 경계 윤활 조건 하에서의 정특성 또는 정특성의 향상 등을 확보 할 수 있는 베어링을 제공하고자 한다.Therefore, the present invention has been proposed in consideration of the above-mentioned matters, and it is possible to secure the load bearing capacity of the sliding layer, the capacity for the uneven load, the expansion of wear resistance, the improvement of static characteristics or static characteristics under boundary lubricating conditions, and the like. To provide a bearing.
즉, 복합소재로 형성되는 베어링 활주층에 홈을 형성하여 주어도 물리적 특성이 저하되는 것을 방지할 수 있는 베어링을 제공하고자 한다.That is, even if the groove is formed in the bearing sliding layer formed of a composite material to provide a bearing that can prevent the physical properties from deteriorating.
그리고 활주층의 접촉 면적을 줄여 마찰 계수를 최소화할 수 있으며 이를 통해 윤활 기능도 향상시킬 수 있는 베어링을 제공하고자 한다.In addition, it is possible to minimize the friction coefficient by reducing the contact area of the slide layer, thereby providing a bearing that can also improve the lubrication function.
그리고 급유 성능을 향상시킬 수 있는 베어링을 제공하고자 한다.And to provide a bearing that can improve the lubrication performance.
다음으로 본 발명은 활주층의 하중 지지능력, 편하중에 대한 수용 능력, 내마모성의 확대, 경계 윤활 조건 하에서의 정특성 또는 정특성의 향상 등을 확보 할 수 있는 활주층이 끊어짐없이 이어진 일체형 베어링을 제작할 수 있는 베어링 제작장치를 제공하고자 한다.Next, the present invention can manufacture an integral bearing in which the slide layer is seamlessly connected, which can secure the load bearing capacity of the slide layer, the capacity to accommodate the unbalanced load, the expansion of wear resistance, the improvement of the static characteristics or the static characteristics under boundary lubricating conditions, and the like. To provide a bearing manufacturing apparatus.
그리고 일체형 베어링을 베어링 제작장치로부터 용이하게 형상 변형없이 분리할 수 있는 베어링 제작장치를 제공하고자 한다.And to provide a bearing manufacturing apparatus that can be easily separated from the bearing manufacturing apparatus without the shape deformation.
그리고 일체형 베어링을 베어링 제작장치에서 용이하게 전체 면적을 일정한 온도로 가열할 수 있는 베어링 제작장치를 제공하고자 한다.And to provide a bearing manufacturing apparatus that can easily heat the entire area to a constant temperature in the bearing manufacturing apparatus integral bearing.
다음으로 일체형 베어링을 제작하면서 사용되는 수지의 잉여부분을 베어링 제작장치 외측으로 용이하게 배출할 수 있는 베어링 제작장치를 제공하고자 한다.Next, to provide a bearing manufacturing apparatus that can easily discharge the excess portion of the resin used while manufacturing the integral bearing to the outside of the bearing manufacturing apparatus.
본 발명의 실시예들에 따른 끊어지지 않는 복합소재 섬유층을 포함하는 부시 베어링 및 슬라이딩 베어링은 복합소재로 형성되는 원통형의 몸체부 및 상기 원통형의 몸체부 내측에 형성되는 복수의 홈을 포함하며 상기 원통형의 몸체부를 형성하는 복합소재 섬유층은 상기 복수의 홈 둘레를 따라 절단되지 않고 연속하게 형성된다.The bush bearing and the sliding bearing including the unbroken composite fiber layer according to the embodiments of the present invention include a cylindrical body portion formed of a composite material and a plurality of grooves formed inside the cylindrical body portion, and the cylindrical The composite fiber layer forming the body portion of the continuously formed without being cut along the plurality of grooves circumference.
그리고 상기 복수의 홈은 원통형의 몸체부 내주면을 따라 길게 연장형성된 급유홈과 원통형의 몸체부 내주면에 형성되는 수집홈인 것을 특징으로 한다.And the plurality of grooves is characterized in that the collection groove is formed on the inner circumferential surface of the cylindrical body portion and the oil supply groove is formed to extend along the inner peripheral surface of the cylindrical body portion.
여기서 상기 급유홈는 원통형의 몸체부 내주면을 따라 지그재그 형태로 형성되며 일단은 급유홈 폭보다 넓은 폭을 가지며 외측으로 개방된 급유부가 형성되고 타단은 닫힌 형상으로 형성되는 것을 특징으로 한다.Here, the oil supply groove is formed in a zigzag shape along the inner circumferential surface of the cylindrical body, one end is wider than the width of the oil supply groove, the oil supply is opened to the outside is formed and the other end is formed in a closed shape.
그리고 상기 수집홈은 몸체부 내주면에서 회전하는 회전체의 회전방향을 따라 면적이 좁아지는 형상을 가지는 것을 특징으로 한다.And the collection groove is characterized in that the area is narrow in the direction of rotation of the rotating body rotating on the inner peripheral surface of the body portion.
그리고 상기 복수의 홈은 깊이 방향을 따라 테이퍼지게 형성되는 것을 특징으로 한다.The plurality of grooves may be tapered in a depth direction.
그리고 상기 복수의 홈 전체 면적은 원통형의 몸체부 내주면 전체 면적의 20% 이상을 차지하는 것을 특징으로 한다.And the entire area of the grooves is characterized in that occupies more than 20% of the total area of the inner peripheral surface of the cylindrical body portion.
그리고 상기 원통형의 몸체부는 복수의 홈 형상이 형성된 맨드릴에 복합소재 섬유를 연속해서 감아 형성하는 것을 특징으로 한다.And the cylindrical body portion is characterized in that to form a continuous winding of the composite material fibers in a mandrel formed with a plurality of grooves.
그리고 상기 원통형의 몸체부 내측 홈과 홈이 형성되지 않은 부분은 동일한 물리적 강도를 가지는 것을 특징으로 한다.And the cylindrical body portion inner groove and the portion where the groove is not formed is characterized in that it has the same physical strength.
그리고 상기 원통형의 몸체부 내주면에 코팅층이 형성된 것을 특징으로 한다.And it is characterized in that the coating layer is formed on the inner peripheral surface of the cylindrical body portion.
그리고 위 어느한 부시 베어링을 포함하는 건설기계 및 산업기계를 특징으로 한다.And it is characterized by construction machinery and industrial machinery including any one of the bush bearing.
다음으로 본 발명은 원통형의 금속지지층; 복합소재로 형성되며 상기 금속지지층 내측에 구비되는 몸체부; 및 상기 몸체부 내측에 형성되는 복수의 홈을 포함하며 상기 몸체부를 형성하는 복합소재 섬유층은 상기 복수의 홈 둘레를 따라 절단되지 않고 연속하게 형성된다.Next, the present invention is a cylindrical metal support layer; A body part formed of a composite material and provided inside the metal support layer; And a plurality of grooves formed inside the body portion, and the composite fiber layer forming the body portion is continuously formed without being cut along the circumference of the plurality of grooves.
다음으로 본 발명에 따른 복합소재 베어링 제조장치는 축방향을 따라 복수개로 분할된 분할체 구조를 가지는 원통형상의 몸체부를 포함하며, 상기 분할체 중 하나 이상은 축방향으로 테이퍼진 형상을 가지며 원통형상을 형성한 분할체들은 테이퍼 형상을 따라 단계적으로 분리되어, 상기 몸체부에 복합소재가 감긴 다음 가열 또는 가압 공정을 거쳐 형성된 부시 및 슬라이딩 베어링은 형상의 변화 없이 상기 몸체부로부터 분리된다.Next, the composite bearing manufacturing apparatus according to the present invention includes a cylindrical body portion having a divided structure divided into a plurality in the axial direction, one or more of the divided partitions have a cylindrical shape in the axial direction and has a cylindrical shape The formed partitions are separated step by step along the tapered shape, and the bush and the sliding bearing formed through the heating or pressing process after the composite material is wound on the body portion are separated from the body portion without changing the shape.
여기서 상기 분할체는 몸체부의 중심부를 형성하며 축방향으로 테이퍼진 중심 분할체와 상기 중심 분할체 외측을 둘러싸 원통형상의 외측 형상을 형성하는 외측 분할체들로 형성되어, 외측에 상기 부시 및 슬라이딩 베어링이 형성된 몸체부는 상기 중심 분할체가 축방향을 따라 외측으로 슬라이딩 분리되어 몸체부 내측에 공간부를 형성하며, 상기 외측 분할체들은 내측 공간부 방향으로 상기 부시 및 슬라이딩 베어링으로부터 분리되는 것을 특징으로 한다.Here, the partition is formed of a central partition which is formed in the central portion of the body portion and axially tapered and outer partitions surrounding the center partition outside to form a cylindrical outer shape, the bush and the sliding bearing on the outside The formed body part is characterized in that the central partition is separated by sliding outward in the axial direction to form a space portion inside the body portion, wherein the outer partitions are separated from the bush and the sliding bearing in the direction of the inner space portion.
그리고 상기 분할체에는 내측에 축방향을 따라 가열홈이 형성되어 상기 가열홈에 가열봉이 삽입되어 상기 몸체부에 감긴 복합소재를 가열할 수 있도록 하는 것을 특징으로 한다.And the partition is characterized in that the heating groove is formed in the axial direction inside the heating groove is inserted into the heating groove to heat the composite material wound on the body portion.
그리고 상기 몸체부의 양끝단에는 상기 몸체부를 형성하는 분할체들을 결합지지하는 결합부가 구비되는 것을 특징으로 한다.And both ends of the body portion is characterized in that the coupling portion for supporting the partitions forming the body portion is provided.
그리고 상기 몸체부와 상기 결합부 사이에는 부시 및 슬라이딩 베어링 형성시 사용되는 수지가 외부로 배출되는 수지 배출 홈이 형성되는 것을 특징으로 한다.And between the body portion and the coupling portion is characterized in that the resin discharge groove for discharging the resin used in forming the bush and the sliding bearing to the outside is formed.
그리고 상기 분할체들의 외측 표면에는 상기 부시 및 슬라이딩 베어링 표면에 형성되는 복수의 홈 형상의 돌기부가 분할체들의 외측 표면을 따라 상호 연속되게 형성되어 있는 것을 특징으로 한다.The plurality of groove-shaped protrusions formed on the bush and the sliding bearing surface may be continuously formed along the outer surfaces of the partitions on the outer surfaces of the partitions.
본 발명에 의한 끊어지지 않는 복합소재 섬유층을 포함하는 부시 베어링 및 슬라이딩 베어링은 활주층의 하중 지지능력, 편하중에 대한 수용 능력, 내마모성의 확대, 경계 윤활 조건 하에서의 정특성 또는 동특성의 향상 등을 확보 할 수 있다.The bush bearing and the sliding bearing including the unbroken composite fiber layer according to the present invention can secure the load bearing capacity of the sliding layer, the capacity for the uneven load, the expansion of wear resistance, the improvement of static or dynamic characteristics under boundary lubricating conditions, and the like. Can be.
즉, 복합소재 섬유층을 끊어지지 않고 연속하여 형성하여 주기 때문에 베어링 활주층에 홈부를 형성하여 주어도 물리적 특성이 저하되는 것을 방지할 수 있는 효과가 있다.That is, since the composite fiber layer is formed continuously without breaking, even if the groove portion is formed in the bearing sliding layer, there is an effect that can prevent the physical properties from deteriorating.
그리고 복합소재 섬유층을 끊어지지 않고 연속하게 형성하여 활주층의 물리적 특성을 유지하여 주기 때문에 활주층을 접촉 면적을 줄여 마찰 계수를 최소화할 수 있으며 이를 통해 윤활 기능도 향상시킬 수 있다.In addition, since the composite fiber layer is formed continuously without breaking, the physical properties of the slide layer are maintained, thereby reducing the contact area of the slide layer, thereby minimizing the friction coefficient, thereby improving the lubrication function.
그리고 활주층의 홈부 형상을 급유 성능을 최적화 할 수 있는 형상으로 형성하여 주기 때문에 급유 성능을 향상시킬 수 있다.And since the groove shape of the slide layer is formed in a shape that can optimize the oil supply performance can improve the oil supply performance.
다음으로 본 발명에 의한 끊어지지 않는 복합소재 섬유층을 포함하는 부시 베어링 및 슬라이딩 베어링 제조장치는 일체형 베어링의 형상 틀인 원통형의 몸체부가 용이하게 분리 및 결합되기 때문에 일체형 베어링을 베어링 제작장치에 형성하여 준 후 용이하게 형상 변형없이 분리할 수 있다.Next, since the bush bearing and the sliding bearing manufacturing apparatus including the unbroken composite fiber layer according to the present invention are easily separated and combined with the cylindrical body part which is a shape frame of the integral bearing, the integral bearing is formed in the bearing manufacturing apparatus. It can be easily separated without deformation.
그리고 원통형 몸체부에 가열봉을 삽입할 수 있는 가열홈이 베어링 제작장치의 둘레를 따라 복수개 형성되어 있기 때문에 베어링을 베어링 제작장치에서 용이하게 전체 면적을 일정한 온도로 가열할 수 있다.And since a plurality of heating grooves for inserting the heating rod into the cylindrical body portion is formed along the circumference of the bearing manufacturing apparatus, the bearing can be easily heated to a constant temperature in the bearing manufacturing apparatus.
다음으로 원통형 몸체부 일측에 수지 배출홈을 형성하여 주기 때문에 일체형 베어링을 제작하면서 사용되는 수지의 잉여부분을 베어링 제작장치 외측으로 용이하게 배출하여 수지 과다로 인한 일체형 베어링의 제작 불량을 방지하여 준다.Next, since the resin discharge groove is formed on one side of the cylindrical body part, the excess portion of the resin used while manufacturing the integral bearing is easily discharged to the outside of the bearing manufacturing apparatus, thereby preventing the manufacturing defect of the integral bearing due to the resin excess.
도 1은 본 발명의 바람직한 실시예에 따른 베어링의 구성도.1 is a block diagram of a bearing according to a preferred embodiment of the present invention.
도 2는 본 발명의 바람직한 실시예에 따른 베어링의 단면도.2 is a cross-sectional view of a bearing according to a preferred embodiment of the present invention.
도 3은 본 발명의 바람직한 다른 실시예에 따른 베어링의 구성도.3 is a block diagram of a bearing according to another embodiment of the present invention.
도 4는 본 발명의 바람직한 실시예에 따른 베어링과 기존 베어링을 비교하기 위한 참조도4 is a reference diagram for comparing a bearing with an existing bearing according to a preferred embodiment of the present invention;
도 5는 본 발명의 바람직한 실시예에 따른 베어링에 형성되는 홈의 다양한 형상을 나타내는 참조도.5 is a reference view showing various shapes of grooves formed in a bearing according to a preferred embodiment of the present invention.
도 6은 본 발명의 바람직한 실시예에 따른 베어링 제작장치의 모습을 나타낸 참조도6 is a reference view showing a state of the bearing manufacturing apparatus according to a preferred embodiment of the present invention
도 7는 본 발명의 바람직한 실시예에 따른 베어링 제작장치의 몸체부 모습 및 몸체부에 형성된 돌기부의 모습을 나타낸 참조도.Figure 7 is a reference diagram showing the body portion of the bearing manufacturing apparatus according to a preferred embodiment of the present invention and the shape of the projection formed on the body portion.
도 8은 본 발명의 바람직한 실시예에 따른 베어링 제작장치의 결합부의 구성을 나타낸 참조도.Figure 8 is a reference diagram showing the configuration of the coupling portion of the bearing manufacturing apparatus according to a preferred embodiment of the present invention.
도 9는 본 발명의 바람직한 실시예에 따른 베어링 제작장치의 몸체부 분할 구조를 나타낸 참조도.9 is a reference diagram showing a body portion division structure of the bearing manufacturing apparatus according to a preferred embodiment of the present invention.
도 10은 본 발명의 바람직한 실시예에 따른 베어링 제작장치에 복합소재가 감기는 형상을 나타낸 참조도10 is a reference view showing a shape in which a composite material is wound on a bearing manufacturing apparatus according to a preferred embodiment of the present invention.
도 11은 본 발명의 바람직한 실시예에 따른 베어링 제작장치에 베어링이 형성된 모습을 나타낸 참조도11 is a reference view showing a state in which a bearing is formed in the bearing manufacturing apparatus according to a preferred embodiment of the present invention
도 12는 본 발명의 바람직한 실시예에 따른 베어링 제작장치에 베어링이 형성된 후 몸체부가 분리되는 모습을 나타낸 참조도.12 is a reference view showing a state in which the body portion is separated after the bearing is formed in the bearing manufacturing apparatus according to an embodiment of the present invention.
도 13은 본 발명의 바람직한 실시예에 따른 베어링 제작장치의 몸체부에 가열봉이 삽입되는 모습을 나타낸 참조도.Figure 13 is a reference diagram showing a state in which the heating rod is inserted into the body portion of the bearing manufacturing apparatus according to a preferred embodiment of the present invention.
본 발명에 따른 실시예에 대하여 구체적으로 설명하기 전에, 본 발명은 이하의 상세한 설명 또는 첨부 도면에 도시된 구성에 한정되지 않으며 다양한 방식으로 사용되거나 수행될 수 있다. Before describing the embodiments according to the present invention in detail, the present invention is not limited to the configuration shown in the following detailed description or the accompanying drawings, and may be used or performed in various ways.
또한, 본 명세서에 사용되는 표현이나 용어는, 단지 설명을 위한 것이며, 한정을 위한 것으로 간주되어서는 안 된다는 것을 알아야 한다. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.
즉, 본 명세서에 사용되는, "장착된", "설치된", "접속된", "연결된", "지지된", "결합된" 등의 표현은, 다른 것을 나타내는 것으로 지시하거나 한정하고 있지 않는 한, 직접적인 그리고 간접적인 장착, 설치, 접속, 연결, 지지, 및 결합을 모두 포함하는 광범위한 표현으로 사용되고 있다. "접속된", "연결된", "결합된"이라고 하는 표현은, 물리적인 또는 기계적인 접속, 연결 또는 결합에 한정되지 않는다.That is, as used herein, the expressions "mounted", "installed", "connected", "connected", "supported", "coupled", and the like, do not indicate or limit the other. It is used in a wide variety of terms, including both direct and indirect mounting, installation, connection, connection, support, and coupling. The expressions "connected", "connected" and "coupled" are not limited to physical or mechanical connections, connections or couplings.
그리고 본 명세서에서, 상부, 하부, 하향, 상향, 후방, 바닥, 전방, 후부 등과 같이 방향을 나타내는 용어는 도면을 설명하기 위해 사용되고 있지만, 이러한 용어는, 편의를 위해 도면에 대해 상대적인 방향(정상적으로 봤을 때)을 나타내는 것이다. 이러한 방향을 나타내는 용어는, 어떠한 형태로든 본 발명을 그 문자대로 한정하거나 제한하는 것으로 받아들여져서는 안 된다. In the present specification, terms indicating directions, such as top, bottom, downward, upward, rearward, bottom, front, rear, and the like, are used to describe the drawings, but these terms are referred to relative to the drawings for convenience (normally viewed). When). Terms indicating this direction should not be taken as limiting or limiting the present invention in any form.
또한, 본 명세서에서 사용되는 "제1", "제2", "제3" 등의 용어는, 단지 설명을 위한 것이며, 상대적인 중요도를 의미하는 것으로 고려되어서는 안 된다. In addition, the terms "first", "second", "third", and the like as used herein are for illustrative purposes only and should not be considered as meaning relative importance.
이하에서는 본 발명의 실시예에 대하여 첨부된 도면을 참조로 하여 자세히 설명하기로 한다.Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
먼저 복합소재 베어링에 대하여 설명한 후 이후에서는 복합소재 베어링 제조장치에 대하여 설명하기로 한다.First, the composite bearing will be described, and then the composite bearing manufacturing apparatus will be described.
본 발명의 바람직한 실시예에 따른 복합소재는 아래와 같다.Composite material according to a preferred embodiment of the present invention is as follows.
도 1은 본 발명의 바람직한 실시예에 따른 끊어지지 않는 복합소재 섬유층을 포함하는 부시 베어링(이하 베어링이라 칭한다)의 구성도이고 도 2는 단면도로서 본 발명의 바람직한 실싱예에 따른 베어링(100)은 크게 원통 형상의 몸체부(100)와 상기 원통 형상의 몸체부(100) 내측에 형성되는 복수의 홈으로 구성된다.1 is a block diagram of a bush bearing (hereinafter referred to as a bearing) including an unbroken composite fiber layer according to a preferred embodiment of the present invention. FIG. 2 is a cross-sectional view of a bearing 100 according to a preferred embodiment of the present invention. It is composed of a cylindrical body portion 100 and a plurality of grooves formed inside the cylindrical body portion 100.
몸체부(100)는 부시 베어링(100)의 활주층으로 양단은 개방되어 있고 내부는 중공이 형성된 원통형 형상으로 내주면에 핀과 샤프트(도시하지 않음)가 활주할 수 있도록 구성된다. Body portion 100 is a sliding layer of the bush bearing 100, both ends are open, and the inside is formed in a cylindrical shape with a hollow formed so that the pin and shaft (not shown) on the inner peripheral surface can slide.
몸체부(100)는 다양한 복합소재로 만들어 질 수 있으며 단일의 복합소재로 형성하여 주거나 사용자의 선택에 따라서는 이종간의 복합소재로 형성하여 줄 수 있다.The body portion 100 may be made of various composite materials and may be formed of a single composite material or may be formed of a heterogeneous composite material according to a user's selection.
즉, 본 발명의 특징중에 하나인 복합소재 섬유층(120)이 끊어지지 않고 연속하게 형성되는 형태 안에서는 재료의 선택은 사용자가 용이하게 변경하거나 혼합하여 사용할 수 있다.That is, in the form in which the composite fiber layer 120, which is one of the characteristics of the present invention, is formed continuously without breaking, the selection of materials can be easily changed or mixed by the user.
그리고 복합소재 섬유층을 견고히 지지하게 하는 수지제도 복합소재 섬유층(120)이 끊어지지 않고 연속하게 형성되는 형태 안에서는 사용자가 자유롭게 선택하여 실시하여 줄 수 있다.In addition, a resin that firmly supports the composite fiber layer may be freely selected by the user in the form in which the composite fiber layer 120 is continuously formed without breaking.
본 발명의 바람직한 실시예에 따른 베어링(100)의 제조방법에 대해서는 아래에서 좀 더 자세히 설명하기로 한다.The manufacturing method of the bearing 100 according to the preferred embodiment of the present invention will be described in more detail below.
다음으로 몸체부(110) 내측에 형성되는 홈에 대하여 설명하면 홈은 크게 급유홈(120)과 수집홈(130)으로 나뉜다.Next, a description will be made of the grooves formed inside the body 110, and the grooves are largely divided into an oil supply groove 120 and a collection groove 130.
급유홈(120)은 몸체부(110) 내주면에 오일을 공급하기 위한 홈으로 본 발명의 바람직한 실시예에 따른 베어링(100)의 급유홈(120)은 원통형의 몸체부(110) 내주면을 따라 지그재그 형태로 형성되며 일단은 급유홈(120) 폭(W1)보다 넓은 폭(W2)을 가지며 외측으로 개방된 급유부(122)가 형성되고 타단(126)은 닫힌 형상으로 형성된다.The oil supply groove 120 is a groove for supplying oil to the inner circumferential surface of the body portion 110. The oil supply groove 120 of the bearing 100 according to the preferred embodiment of the present invention is zigzag along the inner circumferential surface of the cylindrical body portion 110. It is formed in the shape and one end has a width (W2) wider than the width (W1) of the oil supply groove is formed with an oil supply 122 opened to the outside and the other end 126 is formed in a closed shape.
즉 도 1에 도시된 바와 같이 급유홈(120)은 몸체부(110)의 길이방향(X)을 따라 지그재그 형태로 길게 연장된 홈 형태로 형성되며 몸체부(110)의 끝단부 부분에서는 급유홈(120) 폭(W1)보다 넓은 폭(W2)을 가지며 외측으로 개방되게 형성되고 몸체부 (110) 내측에서는 끝단이 외부로 개방되지 않고 막힌 형상이 된다.That is, as shown in Figure 1, the oil supply groove 120 is formed in the shape of a long groove extending in a zigzag form along the longitudinal direction (X) of the body portion 110 and the oil supply groove at the end portion of the body portion 110 The width W2 is wider than the width W1, and is formed to be opened to the outside, and the inside of the body part 110 has a closed end without opening to the outside.
이는 이와 같이 형성하여 줌으로서 외측에서 넓은 폭의 급유부(122)를 통해 급유가 용이하도록 하며 몸체부(110) 내측에서는 막힌 형상으로 해 줌으로써 오일이 외부로 누출되는 것을 방지하기 위함이다.This is intended to prevent oil from leaking to the outside by forming in this way to facilitate the oil supply through the oil supply portion 122 of the wide width from the outside and to a blocked shape inside the body portion 110.
상기 급유홈(120)의 폭(W1)은 3~12mm로 형성하여 주는 것이 바람직하다.The width W1 of the lubrication groove 120 is preferably formed to be 3 ~ 12mm.
다음으로 수집홈(130)은 구리스를 수집하거나 불순물을 수집하기 위한 홈으로 몸체부(110) 내주면에서 회전하는 회전체의 회전방향(S) 및 길이방향(X) 방향을 따라 복수개 구비된다.Next, the collection groove 130 is a groove for collecting grease or collecting impurities, and a plurality of collection grooves 130 are provided along the rotational direction S and the longitudinal direction X of the rotating body rotating on the inner circumferential surface of the body 110.
그리고 수집홈(130)은 몸체부(110) 내주면에서 회전하는 회전체의 회전방향(S)을 따라 면적이 좁아지는 형상으로 형성된다.And the collection groove 130 is formed in a shape that narrows the area along the rotation direction (S) of the rotating body rotating on the inner peripheral surface of the body portion (110).
즉, 도 5에 도시된 바와 같이 수집홈(130)은 내주면에서 회전하는 회전체의 회전방향(S)을 따라 위에서 내려다 보았을 때(Z) 마름모 및 역삼각형 단면 모양으로 형성된다.That is, as shown in FIG. 5, the collection groove 130 is formed in a rhombus and inverted triangle cross-sectional shape when viewed from above along the direction S of rotation of the rotating body rotating in the inner circumferential surface (Z).
이는 회전 방향으로 좁아지는 형상에 의해 구리스의 쐐기 현상을 유발하여 기존의 원형 수집홈보다 구리스의 유입을 원활히 하기 위함이다. This is to induce the wedge of the grease by the shape narrowing in the rotation direction to smooth the inflow of grease than the existing circular collection groove.
상기 수집홈(130)의 폭은 1~15mm로 형성하여 주는 것이 바람직하다.The width of the collection groove 130 is preferably formed to 1 ~ 15mm.
다음으로 이와 같은 급유홈(120)과 수집홈(130)의 깊이 방향(Z) 형상은 도 5에 도시된 바와 같이 단일 직선 형태 보다는 깊이 방향(Z)으로 테이퍼진 형상을 가지는 것이 바람직하다.Next, the shape of the depth direction Z of the lubrication groove 120 and the collection groove 130 may have a tapered shape in the depth direction Z rather than a single straight line shape as illustrated in FIG. 5.
이는 깊이 방향으로 테이퍼지게 형성됨으로 인해 수집홈(130) 내부로 구리스 유입을 가속화 할 수 있기 때문인데 테이퍼의 형상은 도 5에 도시된 바와 같이 역 사다리꼴 형상, 반원 형상 및 역 삼각형 형상 등으로 사용자가 실시 형태에 맞게 형성하여 줄 수 있다.This is because the taper is formed to be tapered in the depth direction to accelerate the inflow of grease into the collecting groove 130. The shape of the taper may be a reverse trapezoidal shape, a semicircle shape, and an inverted triangle shape as shown in FIG. It can form according to embodiment.
급유홈(120)과 수집홈(130)의 깊이는 각각 5~15mm로 형성하여 주는 것이 바람직하다.The depth of the oil supply groove 120 and the collection groove 130 is preferably formed to each 5 ~ 15mm.
다음으로 도 3은 본 발명의 바람직한 다른 실시예에 따른 베어링의 구성도로서 도 3에 도시된 바와 같이 본 발명의 다른 실시예에 따른 베어링(100)은 앞서 설명한 본 발명의 바람직한 실시예에 따른 베어링에 더하여 중앙급유홈(140)과 오일 공급홀(150)을 더 포함한다.3 is a configuration diagram of a bearing according to another preferred embodiment of the present invention, as shown in FIG. 3, the bearing 100 according to another embodiment of the present invention is a bearing according to the preferred embodiment of the present invention described above. In addition to the central oil supply groove 140 and the oil supply hole 150 further includes.
중앙급유홈(140)은 몸체부(110) 내측 외주면에 외주면에서 회전하는 회전체의 회전방향(S)을 따라 길게 연장형성된 홈으로써 몸체부(110) 내측 중앙부 외주면에 오일을 구비하여 줌으로써 윤활 효과를 더하기 위함이다.The central lubrication groove 140 is a groove extending along the rotational direction S of the rotating body rotating on the outer circumferential surface on the inner circumferential surface of the body portion 110 to provide oil on the outer circumferential surface of the inner central portion of the body portion 110. To add.
그리고 이와 같은 중양급유홈(140)에 오일을 공급하기 위하여 몸체부(110)를 두께 방향으로 관통하는 오일공급홀(150)을 형성하여 준다.And in order to supply oil to such a heavy oil supply groove 140, and forms an oil supply hole 150 penetrating the body portion 110 in the thickness direction.
따라서 상기 오일공급홀(150)을 통하여 중앙급유홈(140)에 오일을 공급하여 줄 수 있으며 사용자의 선택에 따라서는 상기 오일공급홀(150)이 급유홈(120)과 연결되도록 구성하여 주거나 또는 급유홈(120)과 중앙급유홈(140)을 서로 연결시켜 주도록 구성하여 줄 수 있다.Therefore, oil may be supplied to the central oil supply groove 140 through the oil supply hole 150, and the oil supply hole 150 may be connected to the oil supply groove 120 according to a user's selection. The oil supply groove 120 and the central oil supply groove 140 may be configured to connect with each other.
본 발명의 바람직한 실시예에 및 다른 실시예에 따른 베어링에 구비되는 복수의 홈은 이와 같이 구성되는데 복수의 홈 전체 면적은 원통형의 몸체부 내주면 전체 면적의 20% 이상을 차지하도록 구성된다.The plurality of grooves provided in the bearing according to the preferred embodiment of the present invention and in another embodiment are configured as described above, and the entire groove area is configured to occupy 20% or more of the total area of the inner circumferential surface of the cylindrical body portion.
이는 본 발명의 바람직한 실시예에 및 다른 실시예에 따른 베어링은 복합소재 섬유층이 홈 부분에서도 절단되지 않고 연속하여 형성되기 때문에 물리적 특성이 저하되지 않아 하중 지지력을 유지할 수 있으므로 베어링의 내주면에서 회전하는 회전체와의 마찰계수를 최소하도록 회전체와 베어링간의 접촉 단면적을 최소화하기 위함이다.This is because the bearing according to the preferred embodiment of the present invention and the other embodiments are rotated on the inner circumferential surface of the bearing because the composite fiber layer is continuously formed without being cut in the groove portion, so that the physical properties are not degraded and the load bearing force can be maintained. This is to minimize the contact cross-sectional area between the rotor and the bearing to minimize the coefficient of friction with the whole.
이와 같은 구성은 기존의 부시 베어링에서는 구현할 수 없는 본 발명의 특징중에 하나이다.Such a configuration is one of the features of the present invention that can not be implemented in conventional bush bearings.
다음으로 본 발명의 바람직한 실시예에 따른 베어링(100)은 몸체부(110) 내주면에 코팅층(도시하지 않음)을 구성하여 줄 수 있다.Next, the bearing 100 according to the preferred embodiment of the present invention may form a coating layer (not shown) on the inner circumferential surface of the body part 110.
상기 코팅층은 하중 지지력을 극대화 하고 마찰열의 방열 효율을 높이기 위해 구성된다.The coating layer is configured to maximize the load bearing capacity and increase the heat radiation efficiency of frictional heat.
상기 코팅층은 고분자 수지로 형성되는데 고분자 수지는 고분자 수지는 폴리우레탄계, 폴리아미드계, 폴리알파올레핀계, 비닐계, 아크릴계, 폴리아세탈계, 폴리에테르계, 폴리에스테르계, 폴리에테르술폰계, 폴리설파이드계, 폴리이미드계, 폴리펩티드계, 폴리케톤계, 폴리올레핀계, 폴리이미드계, 비닐리딘계, 페놀계 및 에폭시계로 이루어진 군에서 선택된 적어도 1종을 포함하여 이루어진다.The coating layer is formed of a polymer resin, the polymer resin is a polymer resin, polyurethane, polyamide, polyalphaolefin, vinyl, acrylic, polyacetal, polyether, polyester, polyether sulfone, polysulfide It comprises at least one selected from the group consisting of a polyimide, a polypeptide, a polyketone, a polyolefin, a polyimide, a vinylidene, a phenol and an epoxy.
그리고 코팅층의 하중 지지력을 극대화하기 위하여 고분자 수지에 나노단위 크기의 강화입자를 포함한다.And in order to maximize the load-bearing capacity of the coating layer, the polymer resin comprises nano-scale reinforced particles.
상기 강화입자는 Pb, Sn, Zn, Cu, Ag 및 In의 분말; Si, Ge, Ca, Al, B, Zn, Cd, Ti, Zr, Y, Ce, Sn, In, La, Fe, Cu, Ta, Nb, V, Mo 및 W의 산화물, 질화물, 황화물 및 수산화물; 카본 블랙; 활성탄; 및 나노다이아몬드;로 이루어진 군에서 선택된 적어도 1종 이상으로 이루어진다.The reinforcing particles are powders of Pb, Sn, Zn, Cu, Ag and In; Oxides, nitrides, sulfides and hydroxides of Si, Ge, Ca, Al, B, Zn, Cd, Ti, Zr, Y, Ce, Sn, In, La, Fe, Cu, Ta, Nb, V, Mo and W; Carbon black; Activated carbon; And nanodiamond; It consists of at least one or more selected from the group consisting of.
본 발명의 바람직한 실시예에 따른 베어링(110)은 이와 같이 구성되어 극한 환경, 다양한 환경 변화에도 우수한 성능을 나타낼 수 있는 베어링(100)을 제공할 수 있다.Bearing 110 according to a preferred embodiment of the present invention can be configured in this way can provide a bearing 100 that can exhibit excellent performance in extreme environments, various environmental changes.
도 4는 본 발명의 바람직한 실시예에 따른 베어링과 기존 베어링을 비교하기 위한 참조도로서 이하에서는 도 4를 참조로 복합소재 섬유층이 홈 부분에서도 절단되지 않고 연속하여 형성되는 것을 중심으로 하여 베어링(100)의 제조방법에 대하여 설명하기로 한다.4 is a reference diagram for comparing a bearing and a conventional bearing according to a preferred embodiment of the present invention. Hereinafter, with reference to FIG. Will be described in the manufacturing method.
도4의 A는 복합소재의 특성을 설명하기 위한 참조도로서 복합 소재 적층 중간에는 층간 탈락(Delamination)(도4 A의 D) 현상이 발생한다.4A is a reference diagram for explaining the characteristics of the composite material. Interlayer Delamination (D in FIG. 4A) occurs in the middle of the composite material stacking.
그리고 통상의 부시 베어링은 도 4의 C와 같이 복합소재 섬유층을 적층 성형한 후 치수확보를 위해 절삭 가공한다.And the conventional bush bearing is laminated to form a composite fiber layer as shown in Fig. 4 C and then cut to secure the dimensions.
즉, 튜브 형태의 강성만을 필요로하는 구조물의 경우는 치수 정밀도가 높지 않아 연속으로 감아서 적층 후 후 가공 없이 사용 할 수 있다.That is, in the case of a structure requiring only the rigidity in the form of a tube, the dimensional accuracy is not high, can be wound up continuously and used without post-lamination processing.
그러나 부싱 베어링의 경우 일반적으로는 성형으로는 치수 정밀도를 확보하지 못하기 때문에 복합소재 층을 형성 후 가공을 통해 치수를 확보하고 홈을 가공을 통해 형성한다.However, bushing bearings generally do not secure dimensional accuracy by molding, so after forming a composite layer, the dimensions are secured through processing and grooves are formed through processing.
그러나 이와 같이 홈을 가공 형성하면 도 4의 B와 같이 복합소재 섬유 층이 끊어짐으로써 물리적 특성이 현저히 감소한다.However, when the groove is formed in this manner, as shown in FIG. 4B, the composite fiber layer is broken, thereby significantly reducing physical properties.
그리고 이와 같이 끊어진 복합소재 섬유층은 앞서 설명한 복합소재의 적층 층간 탈락 현상을 가속화 시킨다.In addition, the broken composite fiber layer accelerates the interlayer dropout phenomenon of the composite material described above.
그러나 본 발명의 바람직한 실시예에 따른 베어링(100)은 복합소재 섬유층(200)이 홈 둘레를 따라 끊어지지 않고 연속하여 형성되기 때문에 복합소재의 물리적 특성 저하 없는 우수한 베어링(100)을 제공할 수 있다.However, the bearing 100 according to the preferred embodiment of the present invention can provide an excellent bearing 100 without deteriorating the physical properties of the composite because the composite fiber layer 200 is formed continuously without breaking along the groove circumference. .
표 1은 본 발명의 바람직한 실시예에 따른 베어링(100)과 끊어진 섬유층을 포함하는 기존의 베어링의 물리적 특성을 비교한 표로서 본 발명의 바람직한 실시예에 따른 베어링(100)은 모든 물리적 특성이 기존에 비해 압도적으로 우수함을 알 수 있다.Table 1 compares the physical properties of the bearing 100 according to the preferred embodiment of the present invention and the existing bearing including a broken fiber layer. The bearing 100 according to the preferred embodiment of the present invention has all the physical properties. It can be seen that it is overwhelmingly superior to.
표 1
구분 섬유층상태 압축강도(MPa) 탄성계수(GPa) 마찰계수(μ) 인장강도(MPa) 전단강도(MPa)
카본+페놀 끊어짐(기존기술) 250 12 0.35 150 15
카본+페놀 끊어지지않음(본발명) 445 65 0.2 593 40
카본+에폭시 끊어짐(기존기술) 256 13 0.32 155 17
카본+에폭시 끊어지지않음(본발명) 520 62 0.15 709 63
Table 1
division Fiber layer Compressive strength (MPa) Modulus of elasticity (GPa) Coefficient of friction (μ) Tensile Strength (MPa) Shear strength (MPa)
Carbon + phenol Disconnected (existing technology) 250 12 0.35 150 15
Carbon + phenol Not broken (invention) 445 65 0.2 593 40
Carbon + epoxy Disconnected (existing technology) 256 13 0.32 155 17
Carbon + epoxy Not broken (invention) 520 62 0.15 709 63
본 발명의 바람직한 실시예에 따른 베어링(100)은 이와 같이 복합소재 섬유층이 끊어지지 않은 상태로 형성하기 위하여 기존 방식과는 다른 방식을 이용하여 제작한다.Bearing 100 according to a preferred embodiment of the present invention is manufactured by using a method different from the existing method to form the composite fiber layer is not broken in this way.
즉, 기존의 단순 복합소재 섬유층 적층 성형 방식이 아닌 분할 가능하며 베어링(100) 몸체부(110)의 내주면 형상에 대응되는 형상을 가지는 맨드릴에 이형제를 도포하여 준 후 복합 소재 섬유를 끊어지지 않게 연속하여 감아서 몸체부(110)의 형상을 제작한다.That is, instead of the conventional simple composite fiber layer laminate molding method, the release material is applied to a mandrel having a shape corresponding to the inner circumferential surface shape of the bearing part 100 and the body part 110, and then the composite material fiber is not broken. Winding to produce the shape of the body portion (110).
그런 다음 외부 가압을 통하여 몸체부(110)를 성형하여 준 후 분할 가능한 멘드릴을 각각 분리하여 몸체부(110)로부터 제거하여 베어링(100)을 제작할 수 있다.Then, after molding the body portion 110 through external pressurization, the split mandrel may be separated and removed from the body portion 110 to manufacture the bearing 100.
본 발명의 바람직한 실시예에 따른 베어링(100)은 이와 같이 간단한 공정으로 우수한 베어링을 제작할 수 있다.Bearing 100 according to a preferred embodiment of the present invention can produce an excellent bearing in such a simple process.
본 발명의 바람직한 실시예에 따른 베어링(100)은 부싱 베어링을 기본적인 본 발명의 대상으로 하며 이에 대하여 부싱 베어링 외부에 베이스층(300)인 금속지지층을 형성하여 슬라이딩 베어링 형태로 사용할 수 있으며 이와 같은 베어링들이 구비되는 건설기계도 본 발명의 대상으로 한다.The bearing 100 according to the preferred embodiment of the present invention is a bushing bearing as a basic object of the present invention, and a metal support layer, which is a base layer 300, is formed outside the bushing bearing and can be used as a sliding bearing. Construction machines equipped with these are also the subject of the present invention.
이하에서는 본 발명의 실시예에 대하여 첨부된 도면을 참조로 하여 복합소재 베어링 제조장치에 대하여 자세히 설명하기로 한다.Hereinafter, with reference to the accompanying drawings for the embodiment of the present invention will be described in detail with respect to the composite bearing manufacturing apparatus.
본 발명에 따른 베어링 제조장치는 복합소재 베어링을 성형하기 위한 성형 몰드를 기본 대상으로 하며 이와 같은 몰드를 포함하는 가열 및 가압 수단을 포함하는 전체 시스템도 포함된다.The bearing manufacturing apparatus according to the present invention is based on a molding mold for molding a composite bearing, and includes an entire system including heating and pressing means including such a mold.
도 6은 본 발명의 바람직한 실시예에 따른 끊어지지 않는 복합소재 섬유층을 포함하는 부시 베어링 및 슬라이딩 베어링 제조장치(이하 "베어링 제조장치"로 칭한다.)(400)의 모습을 나타낸 참조도로서 본 발명의 바람직한 실시예에 따른 베어링 제조장치(400)는 크게 몸체부(500)와 상기 몸체부(500)를 고정지지하기 위한 결합부(600)로 구성된다.6 is a reference view showing the appearance of a bush bearing and sliding bearing manufacturing apparatus (hereinafter referred to as "bearing manufacturing apparatus") 400 including an unbroken composite fiber layer according to a preferred embodiment of the present invention. Bearing manufacturing apparatus 400 according to a preferred embodiment of the large body 500 and the coupling portion 600 for fixing the body portion 500 is configured.
먼저 상기 몸체부(500)에 대하여 설명하면, 상기 몸체부(500)는 도 7에 도시된 바와 같이 원통형상으로 형성된 베어링 성형부(510)와 상기 베어링 성형부(510) 양측단에 상기 결합부(600)에 삽입되어 상기 몸체부(500)가 고정지지되도록 하는 고정부(520)로 이루어진다.First, the body portion 500 will be described. The body portion 500 is formed in a cylindrical shape as shown in FIG. 7 and the coupling portion at both ends of the bearing molding portion 510. Is inserted into the 600 is made of a fixing part 520 to be fixed to the body portion 500.
그리고 상기 베어링 성형부(510)의 외측 표면에는 상기 베어링 성형부(510) 외측에 복합소재가 감긴 다음 수지에 의해 경화되어 형성되는 부시 및 슬라이딩 베어링(이하 "베어링"으로 칭한다.)(100)의 내측 표면에 홈을 형성하는 돌기부(530, 540)가 구비된다.In addition, a bush and a sliding bearing (hereinafter, referred to as a "bearing") formed on the outer surface of the bearing molding part 510 by winding a composite material outside the bearing molding part 510 and then being cured by a resin. Protrusions 530 and 540 are provided on the inner surface to form grooves.
상기 돌기부(530, 540) 는 도 7의 원호안에 도시된 바와 같이 단일홈 형태의 오일 수집홈 형성 돌기부(530)와 상기 베어링 성형부(510)의 축방향을 따라 길게 이어진 형태의 오일 급유홈 형성 돌기부(540)로 이루어진다. 이와 같은 돌기부에 대해서는 아래에서 자세히 설명하기로 한다.The protrusions 530 and 540 form oil lubrication grooves extending along the axial direction of the oil collecting groove forming protrusion 530 of the single groove shape and the bearing forming part 510 as shown in the arc of FIG. 7. The protrusion 540 is formed. Such protrusions will be described in detail below.
다음으로 상기 결합부(600)는 도 8에 도시된 바와 같이 지지축(620)과 상기 지지축(620) 끝단에 형성되어 상기 고정부(520)의 형상에 대응되는 수용홈(650)이 구비된 수용부(610)로 이루어진다.Next, the coupling part 600 is provided at the end of the support shaft 620 and the support shaft 620 as shown in Figure 8 is provided with a receiving groove 650 corresponding to the shape of the fixing part 520 It consists of a receiving portion 610.
그리고 상기 수용부(610)에는 상기 수용부(610)를 축방향으로 관통하는 나사홈(660)이 형성되어 상기 수용부(610)에 삽입된 고정부(520)의 나사홈(도시하지 않음)에 나사가 결합되어 상기 수용부(610)에 삽입된 고정부(520)가 결합되도록 한다.In addition, the accommodating part 610 is provided with a screw groove 660 penetrating the accommodating part 610 in the axial direction, so that the screw groove of the fixing part 520 inserted into the accommodating part 610 (not shown). The screw is coupled to the fixing portion 520 inserted into the receiving portion 610 to be coupled.
이와 같은 결합부(600)는 한쌍으로 구성되어 상기 몸체부(500) 양단에서 상기 몸체부(500)를 고정지지한다.The coupling part 600 is configured as a pair and supports the body part 500 at both ends of the body part 500.
도 10은 이와 같은 몸체부(500)와 결합부(600)가 상호 결되는 모습을 나타낸 도면으로서 이와 같이 몸체부(500)와 결합부(600)가 결합된 베어링 제조장치(400)에 복합소재, 보다 자세하게는 복합섬유(200)가 연속적으로 감겨 베어링 층을 형성하며 이와 같이 연속적으로 감긴 베어링층에 수지를 도포하여 준 후 경화시켜 내측 표면에는 오일 수집홈과 오일 급유홈이 형성된 도 1과 같은 일체형의 복합소재 베어링(20)을 형성한다.FIG. 10 is a view illustrating a state in which the body part 500 and the coupling part 600 are connected to each other. As shown in FIG. 10, the composite material is mounted on the bearing manufacturing apparatus 400 in which the body part 500 and the coupling part 600 are coupled to each other. In more detail, the composite fiber 200 is continuously wound to form a bearing layer, and the resin is coated on the continuously wound bearing layer and cured by hardening. The inner surface of the composite fiber 200 is formed as shown in FIG. 1. An integral composite bearing 20 is formed.
상기 복합소재 베어링(100)을 상기 베어링 제조장치(400)에 형성한 다음에는 상기 몸체부(500)에서 상기 결합부(600)를 분리한 후 상기 몸체부(500)로부터 복합소재 베어링(100)을 분리하여야 한다.After the composite bearing 100 is formed in the bearing manufacturing apparatus 400, the composite bearing 100 is separated from the body 500 after separating the coupling part 600 from the body part 500. Should be separated.
그런데 이와 같은 일체형의 복합소재 베어링(100)은 일체형으로 형성되어 있으며 내측에 상기 오일 수집홈(130)과 오일 급유홈(140)이 형성되어 있으며 이와 같은 오일 수집홈(130)과 오일 급유홈(140)이 오일 수집홈 형성 돌기부(530)와 오일 급유홈 형성 돌기부(540)와 맞물려 있기 때문에 복합소재 베어링(100)의 형상 변화 없이는 상기 베어링 제조장치(400)로부터 분리할 수 없는 어려움이 있다.By the way, the integrated composite bearing 100 of this type is formed integrally with the oil collection groove 130 and the oil lubrication groove 140 is formed inside the oil collection groove 130 and the oil lubrication groove ( Since the 140 is engaged with the oil collection groove forming protrusion 530 and the oil lubrication groove forming protrusion 540, there is a difficulty in that it cannot be separated from the bearing manufacturing apparatus 400 without changing the shape of the composite bearing 100.
즉, 상기 복합소재 베어링(100)을 축방향으로 절단하거나 외력을 이용하여 복합소재 베어링(100)의 구경을 늘려야 상기 베어링 제조장치(400)로부터 분리가 가능한데 이럴경우 복합소재 베어링(100)의 기능에 심각한 손상을 초래한다.That is, the composite bearing 100 can be separated from the bearing manufacturing apparatus 400 only by increasing the diameter of the composite bearing 100 by cutting the composite bearing 100 in the axial direction or by using an external force. In this case, the function of the composite bearing 100 Causes serious damage to.
이에 본 발명은 상기 복합소재 베어링(100)을 상기 베어링 제조장치(400)로부터 형상의 변화없이 분리하도록 하기 위해 상기 베어링 제조장치(400)의 몸체부(500)를 축방향으로 분리된 구조로 형성하였다.Accordingly, the present invention is formed in a structure in which the body portion 500 of the bearing manufacturing apparatus 400 is separated in the axial direction in order to separate the composite bearing 100 from the bearing manufacturing apparatus 400 without a change in shape. It was.
즉, 도 9에 도시된 바와 같이 원통형상의 몸체부(500)를 축방향을 따라 5개의 분리된 분할체(511, 513, 515, 516, 517) 구조로 형성하여 주었으며 상기 원통형상의 몸체부(500)의 중심부를 형성하는 중심 분할체(511)와 상기 중심 분할체(511)의 하단에서 상기 중심 분할체(511)와 맞물리는 외측 분할체(513)를 서로 테이퍼진 형태(512, 514)로 맞물리게 하여 용이하게 분리되도록 하였다.That is, as shown in FIG. 9, the cylindrical body portion 500 is formed in five separate partitions 511, 513, 515, 516, and 517 along the axial direction, and the cylindrical body portion 500 is formed. The central partition 511 forming the central portion of the center and the outer partition 513 that meshes with the central partition 511 at the lower end of the central partition 511 are tapered to each other (512, 514). Interlocking to facilitate separation.
즉, 도 12에 도시된 바와 같이 상기 중심 분할체(511)의 안쪽의 단면적이 외측 단면적보다 작은 형태로 이루어져 있기 때문에 상기 중심 분할체(511)는 상기 원통형상의 몸체부(500)로부터 용이하게 축 방향으로 슬라이딩 분리된다.That is, as shown in FIG. 12, since the inner cross-sectional area of the central partition 511 is smaller than the outer cross-sectional area, the central partition 511 is easily axially formed from the cylindrical body portion 500. Sliding in the direction is separated.
그리고 상기 중심 분할체(511)가 분리되면 상기 원통형상의 몸체부(500)의 내측에는 공간부(A)가 형성되기 때문에 원통형상의 몸체부(500)의 외측 분할체(513, 515, 516, 517)들은 상기 복합소재 베어링의 형상변화 없이 상기 공간부(A) 방향으로 쉽게 분리된다.When the central partition 511 is separated, a space A is formed inside the cylindrical body 500, and thus the outer partitions 513, 515, 516, and 517 of the cylindrical body 500 are formed. ) Are easily separated in the space A direction without changing the shape of the composite bearing.
따라서 본 발명의 바람직한 실시예에 따른 베어링 제조장치(400)는 이와 같은 원통형상의 몸체부(500)의 분할체 및 테이퍼진 맞물림 구성으로 인하여 일체형 복합소재 베어링(100)을 용이하게 제작한 후 형상변화 없이 쉽게 분리할 수 있다.Therefore, the bearing manufacturing apparatus 400 according to the preferred embodiment of the present invention is easy to manufacture the integral composite bearing 100 due to the partitioned and tapered engagement configuration of the cylindrical body portion 500, such as the shape change Easily detachable without
본 설명에 있어서 도 9내지 12에는 본 발명의 특징을 쉽게 설명하기 위하여 원통형상의 몸체부(500)에 고정부(620)가 도시되지 않은 형태로 도시하였지만 상기 분할체들은 양측단에 분할된 고정부의 형상을 구비하고 있으며 이와 같이 분할된 고정부가 구비되어 있어 분할된 고정부를 사용자가 잡고 보다 용이하게 분리할 수 있다.9 to 12 in the present description in order to easily explain the features of the present invention in the form of a fixed portion 620 is not shown in the cylindrical body portion 500, but the partitions are divided into two fixed ends It is provided with a shape of the divided part is provided in this way can be separated by the user holding the fixed part more easily.
다음으로 본 발명에 따른 베어링 제조장치(500)는 이와 같은 원통형상의 몸체부(600)의 분할체 구조 이외에 상기 원통형상의 몸체부(600)에 감긴 복합섬유(200) 및 상기 복합섬유 상에 도포된 수지의 경화를 용이하게 하는 가열 구성 및 기능, 그리고 상기 복합섬유 상에 도포된 수지에 있어서 잉여 수지의 외부 배출을 용이하게 하는 구성 및 기능을 더 포함한다.Next, the bearing manufacturing apparatus 500 according to the present invention is coated on the composite fiber 200 and the composite fiber wound on the cylindrical body portion 600 in addition to the partition structure of the cylindrical body portion 600 as described above. It further includes a heating configuration and function for facilitating curing of the resin, and a configuration and function for facilitating the external discharge of surplus resin in the resin applied on the composite fiber.
즉, 도 13에 도시된 바와 같이 상기 원통형상의 몸체부(500)에는 원주 방향을 따라 원통형상의 몸체부(500)의 축방향으로 복수개의 홈이 형성된 구조를 가진다.That is, as shown in FIG. 13, the cylindrical body portion 500 has a structure in which a plurality of grooves are formed in the axial direction of the cylindrical body portion 500 along the circumferential direction.
상기 홈은 상기 원통형상의 몸체부(500)에 감긴 복합섬유(200) 및 복합섬유 상에 도포된 수지를 가열하여 경화시키도록 상기 원통형상의 몸체부(500)에 열을 공급하는 가열봉(700)이 삽입되는 가열홈(518)이다.The groove is a heating rod 700 for supplying heat to the cylindrical body portion 500 to heat and harden the composite fiber 200 wound on the cylindrical body portion 500 and the resin applied on the composite fiber. The heating groove 518 is inserted.
이와 같이 원통형 몸체부(500)에 원주 방향을 따라 원통형상의 몸체부(500)의 축방향으로 복수개의 홈이 형성되면 상기 원통형상의 몸체부(500)에 감긴 복합섬유(200) 및 복합섬유 상에 도포된 수지를 전체적으로 온도 차이 없이 사용자가 원하는 온도로 가열 경화시킴으로써 전체적으로 동일한 형상 및 기능을 가지는 복합소재 베어링(100)을 제작할 수 있다.As described above, when a plurality of grooves are formed in the cylindrical body portion 500 in the axial direction of the cylindrical body portion 500 along the circumferential direction, the composite fiber 200 and the composite fiber wound around the cylindrical body portion 500 are formed. By heating and curing the applied resin to a temperature desired by the user without a temperature difference as a whole, it is possible to manufacture the composite bearing 100 having the same shape and function as a whole.
다음으로 본 발명의 바람직한 실시예에 따른 베어링 제작장치(400)는 상기 복합섬유(200) 상에 도포된 수지에 있어서 잉여 수지의 외부 배출을 용이하도록 수지 배출홈(522)이 형성된다.Next, in the bearing manufacturing apparatus 400 according to the preferred embodiment of the present invention, a resin discharge groove 522 is formed to facilitate external discharge of surplus resin in the resin coated on the composite fiber 200.
상기 수지 배출홈(522)은 상기 결합부(600)에 상기 결합부(600)와 상기 몸체부(500)가 마주하는 사이에 형성되는데 상기 고정부(520)가 상기 수용부(610)의 수용홈(550)의 길이보다 긴 길이로 형성되고 원통형상의 몸체부(500)에 연결된 끝단에 둘레방향으로 홈이 형성된 형태로 구비된다.The resin discharge groove 522 is formed between the coupling part 600 and the body part 500 facing the coupling part 600, and the fixing part 520 is accommodated in the accommodation part 610. It is formed in a length longer than the length of the groove 550 and is provided in the form of a groove formed in the circumferential direction at the end connected to the cylindrical body portion 500.
따라서 이와 같이 수지 배출홈(522)이 형성됨으로써 상기 원통형상의 몸체부(500)에 복합섬유(200)가 감기고 수지가 도포된 상태에서 복합섬유 외측에 가압부재(도시하지 않음)가 둘러싸 복합섬유를 가압하는 경우 잉여수지가 용이하게 외부로 배출되도록 하여 복합섬유에 과다한 섬유가 도포되어 복합소재 베어링의 기능을 저하시키는 것을 방지하여 줄 수 있다.Therefore, as the resin discharge groove 522 is formed, the composite fiber 200 is wound around the cylindrical body 500, and a pressing member (not shown) is surrounded by the outer side of the composite fiber in a state where the resin is applied to surround the composite fiber. When pressurized, the excess resin can be easily discharged to the outside, and excessive fiber is applied to the composite fiber, thereby preventing the function of the composite bearing from being degraded.
또한, 잉여수지가 상기 원통형상의 몸체부(500)와 상기 결합부(600) 상에 남아 경화되어 원통형상의 몸체부(500)와 상기 결합부(600)와의 분리를 방해하는 것을 방지하여 줄 수 있다.In addition, the surplus resin may be prevented from remaining on the cylindrical body portion 500 and the coupling portion 600 to harden the separation of the cylindrical body portion 500 and the coupling portion 600. .
본 발명의 바람직한 실시예에 따른 베어링 제조장치(10)는 원통형상의 몸체부(100) 외측에 이와 같은 오일 급유홈(26) 및 오일 수집홈(24)의 형상에 대응하는 돌기부(130, 140)가 구성되어 일체형으로 복합소재 베어링(20)에 오일 급유홈(26) 및 오일 수집홈(24)을 용이하게 형성하여 줄 수 있다.Bearing manufacturing apparatus 10 according to a preferred embodiment of the present invention protrusions 130 and 140 corresponding to the shape of the oil lubrication groove 26 and the oil collection groove 24 on the outside of the cylindrical body portion 100 Is configured to be able to easily form an oil lubrication groove 26 and the oil collection groove 24 in the composite bearing 20 in one piece.
이상에서 본 발명의 바람직한 실시예를 설명하였으나, 본 발명은 다양한 변화와 변경 및 균등물을 사용할 수 있다. 본 발명은 상기 실시예를 적절히 변형하여 동일하게 응용할 수 있음이 명확하다. 따라서 상기 기재 내용은 하기 특허청구범위의 한계에 의해 정해지는 본 발명의 범위를 한정하는 것이 아니다.Although the preferred embodiment of the present invention has been described above, the present invention may use various changes, modifications, and equivalents. It is clear that the present invention can be applied in the same manner by appropriately modifying the above embodiments. Accordingly, the above description does not limit the scope of the invention as defined by the limitations of the following claims.

Claims (17)

  1. 복합소재로 형성되는 원통형의 몸체부 및Cylindrical body portion formed of a composite material and
    상기 원통형의 몸체부 내측에 형성되는 복수의 홈을 포함하며It includes a plurality of grooves formed inside the cylindrical body portion
    상기 원통형의 몸체부를 형성하는 복합소재 섬유층은 상기 복수의 홈 둘레를 따라 절단되지 않고 연속하게 형성되는 부시 및 슬라이딩 베어링.The composite fiber layer forming the cylindrical body portion is a bush and a sliding bearing formed continuously without being cut along the plurality of grooves.
  2. 제 1항에 있어서,The method of claim 1,
    상기 복수의 홈은 원통형의 몸체부 내주면을 따라 길게 연장형성된 급유홈과 원통형의 몸체부 내주면에 형성되는 수집홈인 것을 특징으로 하는 부시 및 슬라이딩 베어링.The plurality of grooves are bushings and sliding bearings, characterized in that the oil supply grooves extending along the inner peripheral surface of the cylindrical body portion and the collecting groove formed on the inner peripheral surface of the cylindrical body portion.
  3. 제 2항에 있어서,The method of claim 2,
    상기 급유홈는 원통형의 몸체부 내주면을 따라 지그재그 형태로 형성되며 일단은 급유홈 폭보다 넓은 폭을 가지며 외측으로 개방된 급유부가 형성되고 타단은 닫힌 형상으로 형성되는 것을 특징으로 하는 부시 및 슬라이딩 베어링.The lubrication groove is formed in a zigzag shape along the inner circumferential surface of the cylindrical body portion, one end is wider than the width of the lubrication groove, the oil supply portion is formed to be opened to the outside and the other end is formed in a closed shape bush and sliding bearing.
  4. 제 2항에 있어서,The method of claim 2,
    상기 수집홈은 몸체부 내주면에서 회전하는 회전체의 회전방향을 따라 면적이 좁아지는 형상을 가지는 것을 특징으로 하는 부시 및 슬라이딩 베어링.The collection groove has a bush and sliding bearing, characterized in that the area is narrow in the direction of rotation of the rotating body rotating on the inner peripheral surface of the body portion.
  5. 제 1항에 있어서,The method of claim 1,
    상기 복수의 홈은 깊이 방향을 따라 테이퍼지게 형성되는 것을 특징으로 하는 부시 및 슬라이딩 베어링.The bush and the sliding bearing, characterized in that the plurality of grooves are formed to be tapered along the depth direction.
  6. 제 1항에 있어서,The method of claim 1,
    상기 복수의 홈 전체 면적은 원통형의 몸체부 내주면 전체 면적의 20% 이상을 차지하는 것을 특징으로 하는 부시 및 슬라이딩 베어링.Bushing and sliding bearing, characterized in that the entire groove area occupies more than 20% of the total area of the inner peripheral surface of the cylindrical body portion.
  7. 제 1항에 있어서,The method of claim 1,
    상기 원통형의 몸체부는 복수의 홈 형상이 형성된 맨드릴에 복합소재 섬유를 연속해서 감아 형성하는 것을 특징으로 하는 부시 및 슬라이딩 베어링.The cylindrical body portion bush and sliding bearing, characterized in that to form a continuous winding of the composite fiber in a mandrel formed with a plurality of grooves.
  8. 제 1항에 있어서,The method of claim 1,
    상기 원통형의 몸체부 내측 홈과 홈이 형성되지 않은 부분은 동일한 물리적 강도를 가지는 것을 특징으로 하는 부시 및 슬라이딩 베어링.Bushing and sliding bearing, characterized in that the cylindrical body portion inner groove and the portion is not formed with the same physical strength.
  9. 제 1항에 있어서,The method of claim 1,
    상기 원통형의 몸체부 내주면에는 코팅층이 형성되는 것을 특징으로 하는 부시 및 슬라이딩 베어링.Bushing and sliding bearing, characterized in that the coating layer is formed on the inner peripheral surface of the cylindrical body portion.
  10. 제 1항 내지 제 9항 중 어느한 항의 부시 베어링을 포함하는 건설기계 및 산업기계.Construction and industrial machinery comprising the bush bearing of any one of claims 1 to 9.
  11. 원통형의 금속지지층;Cylindrical metal support layers;
    복합소재로 형성되며 상기 금속지지층 내측에 구비되는 몸체부; 및A body part formed of a composite material and provided inside the metal support layer; And
    상기 몸체부 내측에 형성되는 복수의 홈을 포함하며It includes a plurality of grooves formed inside the body portion
    상기 몸체부를 형성하는 복합소재 섬유층은 상기 복수의 홈 둘레를 따라 절단되지 않고 연속하게 형성되는 부시 및 슬라이딩 베어링.The composite fiber layer forming the body portion is bush and sliding bearings are formed continuously without being cut along the plurality of grooves.
  12. 축방향을 따라 복수개로 분할된 분할체 구조를 가지는 원통형상의 몸체부를 포함하며,It includes a cylindrical body portion having a divided structure divided into a plurality along the axial direction,
    상기 분할체 중 하나 이상은 축방향으로 테이퍼진 형상을 가지며 원통형상을 형성한 분할체들은 테이퍼 형상을 따라 단계적으로 분리되어,At least one of the partitions has an axially tapered shape and the partitions forming the cylindrical shape are separated stepwise along the tapered shape,
    상기 몸체부에 복합소재가 감긴 다음 가열 또는 가압 공정을 거쳐 형성된 부시 및 슬라이딩 베어링은 형상의 변화 없이 상기 몸체부로부터 분리되는 부시 및 슬라이딩 베어링 제조장치.Bushing and sliding bearing formed by the composite material is wound through the heating or pressing process to the body portion is separated from the body portion without changing the shape of the bush and sliding bearing manufacturing apparatus.
  13. 제 12항에 있어서,The method of claim 12,
    상기 분할체는 몸체부의 중심부를 형성하며 축방향으로 테이퍼진 중심 분할체와 상기 중심 분할체 외측을 둘러싸 원통형상의 외측 형상을 형성하는 외측 분할체들로 형성되어,The divider is formed of a central divider that forms a central portion of the body portion and an outer divider that forms a cylindrical outer shape surrounding the outer side of the central divider and the central divider.
    외측에 상기 부시 및 슬라이딩 베어링이 형성된 몸체부는 상기 중심 분할체가 축방향을 따라 외측으로 슬라이딩 분리되어 몸체부 내측에 공간부를 형성하며, 상기 외측 분할체들은 내측 공간부 방향으로 상기 부시 및 슬라이딩 베어링으로부터 분리되는 것을 특징으로 하는 부시 및 슬라이딩 베어링 제조장치.The body portion formed with the bush and the sliding bearing on the outside is separated from the bush and the sliding bearing in the direction of the inner space portion by forming a space inside the body portion by separating the central partition is slid outward along the axial direction. Bush and sliding bearing manufacturing apparatus characterized in that.
  14. 제 12항에 있어서,The method of claim 12,
    상기 분할체에는 내측에 축방향을 따라 가열홈이 형성되어 상기 가열홈에 가열봉이 삽입되어 상기 몸체부에 감긴 복합소재를 가열할 수 있도록 하는 것을 특징으로 하는 부시 및 슬라이딩 베어링 제조장치.Bushing and sliding bearing manufacturing apparatus characterized in that the partition is formed in the heating groove along the axial direction inside the heating groove is inserted into the heating groove to heat the composite material wound on the body portion.
  15. 제 12항에 있어서,The method of claim 12,
    상기 몸체부의 양끝단에는 상기 몸체부를 형성하는 분할체들을 결합지지하는 결합부가 구비되는 것을 특징으로 하는 부시 및 슬라이딩 베어링 제조장치.Both ends of the body portion bush and sliding bearing manufacturing apparatus characterized in that the coupling portion for supporting the partitions forming the body portion is provided.
  16. 제 12항에 있어서,The method of claim 12,
    상기 몸체부와 상기 결합부 사이에는 부시 및 슬라이딩 베어링 형성시 사용되는 수지가 외부로 배출되는 수지 배출 홈이 형성되는 것을 특징으로 하는 부시 및 슬라이딩 베어링 제조장치. Bushing and sliding bearing manufacturing apparatus between the body portion and the coupling portion is characterized in that the resin discharge groove for discharging the resin used to form the bush and the sliding bearing to the outside is formed.
  17. 제 12항에 있어서,The method of claim 12,
    상기 분할체들의 외측 표면에는 상기 부시 및 슬라이딩 베어링 표면에 형성되는 복수의 홈 형상의 돌기부가 분할체들의 외측 표면을 따라 상호 연속되게 형성되어 있는 것을 특징으로 하는 부시 및 슬라이딩 베어링 제조장치.Bushing and sliding bearing manufacturing apparatus, characterized in that the plurality of groove-shaped protrusions formed on the bush and the sliding bearing surface is formed continuously along the outer surface of the partitions on the outer surface of the partitions.
PCT/KR2015/009748 2015-02-16 2015-09-16 Bush bearing and sliding bearing, which include unbroken composite material fiber layer, and manufacturing method thereof WO2016133257A1 (en)

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