CN114134633B - Knitting machine runway module and novel knitting machine runway plate - Google Patents
Knitting machine runway module and novel knitting machine runway plate Download PDFInfo
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- CN114134633B CN114134633B CN202111498477.3A CN202111498477A CN114134633B CN 114134633 B CN114134633 B CN 114134633B CN 202111498477 A CN202111498477 A CN 202111498477A CN 114134633 B CN114134633 B CN 114134633B
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- groove
- outer ring
- runway
- ring body
- block
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
- D04C3/48—Auxiliary devices
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
Abstract
The invention discloses a braiding machine runway module, which comprises an inner ring, wherein two symmetrical sides of the inner ring are provided with fan-shaped notches, groove blocks are clamped in the notches at the two sides, X-shaped grooves are formed in the groove blocks, two ends of each groove block are clamped with an outer ring body I, an outer ring body II is clamped between two outer ring bodies I at one side, an outer ring body III is clamped between two outer ring bodies I at the other side, the length of the outer ring body III is smaller than that of the outer ring body II, an outer runway groove is formed between the outer ring body II and the outer ring bodies I at the two sides and the inner ring, an inner runway groove is formed between the outer ring body III and the outer ring bodies I at the two sides and the inner ring, and the outer runway groove is communicated with the inner runway groove through the X-shaped grooves on the groove blocks. The maintenance is convenient and efficient, and if part of accessories are worn in the long-term use process, only the corresponding modules are needed to be replaced, so that the maintenance is simple and convenient.
Description
Technical Field
The invention relates to the technical field of braiding machines, in particular to a braiding machine runway module and a novel braiding machine runway plate.
Background
The traditional braiding machine runway panel has the advantages of long production process period, complex manufacturing process, short service life, and cost improvement, and only the whole runway panel can be replaced during maintenance, and can not be repaired. And the traditional braiding machine runway panel adopts the traditional spheroidal graphite cast iron model casting molding process, so that the energy consumption is high, the deformation amount of the product is large, the qualification rate is low, dust can be generated in the machining process of the product, and the environment and the health of operators are influenced.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a braiding machine runway module and a novel braiding machine runway board, so as to solve the problem that the whole runway board can only be replaced when the conventional runway board is maintained.
In order to solve the technical problems, the invention provides the following technical scheme:
a runway module of a braiding machine comprises an inner ring, wherein fan-shaped notches are formed in two symmetrical sides of the inner ring, groove blocks are clamped in the notches in the two sides, X-shaped grooves are formed in the groove blocks, outer ring bodies I are clamped at two ends of the groove blocks, outer ring bodies II are clamped between the two outer ring bodies I on one side, outer ring bodies III are clamped between the two outer ring bodies I on the other side, the length of each outer ring body III is smaller than that of each outer ring body II, outer runway grooves are formed between the outer ring bodies II and the outer ring bodies I on the two sides of the outer ring bodies II and the inner ring, inner runway grooves are formed between the outer ring bodies I on the outer ring bodies III and the outer ring bodies I on the two sides of the outer ring bodies II and the inner ring, and the outer runway grooves are communicated with the inner runway grooves through the X-shaped grooves on the groove blocks.
Preferably, the groove block is cake-shaped, and first clamping grooves (31) are formed in the two ends of the X-shaped groove on the groove block; the first outer ring body is Y-shaped, a first clamping block is arranged at one end of the first outer ring body spliced with the groove block, the first clamping block is clamped in the first clamping groove, and a second clamping block and a second clamping groove are respectively arranged at the other two ends of the first outer ring body; the second outer ring body is arc-shaped, one end of the second outer ring body is provided with a third clamping block matched with the second clamping groove, and the other end of the second outer ring body is provided with a third clamping groove matched with the second clamping block; one end of the outer ring body III is provided with a fourth clamping block matched with the second clamping groove, and the other end of the outer ring body III is provided with a fourth clamping groove matched with the second clamping block.
According to the technical scheme, the clamping blocks and the clamping grooves are adopted among the accessories, so that seamless butt joint is achieved, and the overall accuracy can be within 0.05 mm.
Preferably, the center of the inner ring is connected with an oil splashing prevention cup.
According to the technical scheme, the splash-proof oil cup can block the gear which runs at high speed in the original gear box from splashing lubricating oil, and the problem of oil injection of the original gear which runs at high speed is solved.
Preferably, screw holes are formed in the inner ring, the groove block, the first outer ring body, the second outer ring body and the third outer ring body.
According to the technical scheme, the accessories can be connected to the panel through the bolts, so that the installation is convenient, and meanwhile, the stability is improved.
Preferably, the powder is pressed by a powder metallurgy die and sintered and molded.
According to the technical scheme, the powder metallurgy material antifriction performance is utilized, oil-free self-lubrication of the runway is achieved, the antifriction performance is several times that of the original ductile iron panel, the original panel is preserved for five years, and the panel is preserved for ten years.
The invention also provides a novel runway board of the braiding machine, which comprises a panel, and a plurality of runway modules are connected on the panel end to form a runway.
Compared with the prior art, the invention has the following beneficial effects:
1. saving raw materials, compared with the traditional panel, the material is saved by more than 40 percent.
2. The use performance is improved, the standard powder metallurgy die compression molding process is adopted for production, the powder metallurgy material antifriction performance is utilized, the oil-free self-lubrication of the panel runway is achieved, the abrasion resistance is several times of that of the original ductile iron panel, the original panel is preserved for five years, and the panel is preserved for ten years.
3. The precision is high, and full accessory adopts the mold insert to assemble, connects through the mode of joint between every accessory, reaches seamless butt joint, and whole precision can reach within 0.05.
4. The maintenance is convenient and efficient, and if part of accessories are worn in the long-term use process, only the corresponding modules are needed to be replaced, so that the maintenance is simple and convenient.
5. The running noise is reduced, and the friction coefficient is reduced by adopting powder metallurgy materials, so that the whole load of the machine is reduced, and the noise can be controlled to the leading level of domestic same lines.
6. The splash-proof oil cup is arranged, so that the splash of lubricating oil on the gear running at high speed in the original gear box can be blocked, and the problem of oil injection during high-speed running of the original gear is solved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the inner ring structure;
FIG. 3 is a schematic diagram of the structure of a channel block;
FIG. 4 is a schematic view of the structure of the first outer ring body;
FIG. 5 is a schematic view of the structure of the second outer ring body;
FIG. 6 is a schematic view of the structure of the outer ring III;
FIG. 7 is a schematic view of the construction of the splash cup;
FIG. 8 is a schematic structural view of a first embodiment of a knitting machine runway panel;
FIG. 9 is a schematic structural view of a second embodiment of a knitting machine runway panel;
in the figure: 1-inner ring, 2-notch, 3-groove block, 31-first clamping groove, 4-outer ring body one, 41-first clamping block, 42-second clamping block, 43-second clamping groove, 5-outer ring body two, 51-third clamping block, 52-third clamping groove, 6-outer ring body three, 61-fourth clamping block, 62-fourth clamping groove, 7-oil splashing prevention cup and 8-panel.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, a knitting machine runway module is formed by pressing with a powder metallurgy die and sintering, and comprises an inner ring 1, wherein fan-shaped notches 2 are formed on two symmetrical sides of the inner ring 1, groove blocks 3 are clamped in the notches 2 on two sides, an X-shaped groove is formed on the groove blocks 3, outer ring bodies 4 are clamped at two ends of the groove blocks 3, an outer ring body two 5 is clamped between two outer ring bodies 4 on one side, an outer ring body three 6 is clamped between two outer ring bodies 4 on the other side, the length of the outer ring body three 6 is smaller than that of the outer ring body two 5, an outer runway groove is formed between the outer ring bodies two 5 and the outer ring bodies 4 on two sides and the inner ring 1, and an inner runway groove is formed between the outer ring bodies three 6 and the outer ring bodies 4 on two sides and the inner ring 1 and is communicated with the inner runway groove through the X-shaped groove on the groove blocks 3.
Referring to fig. 2-5, the slot block 3 is cake-shaped, and first clamping grooves 31 are disposed on two ends of the slot block 3 located in the X-shaped slot. The first outer ring body 4 is Y-shaped, one end of the first outer ring body 4 spliced with the groove block 3 is provided with a first clamping block 41, the first clamping block 41 is clamped in the first clamping groove 31, and the other two ends of the first outer ring body 4 are respectively provided with a second clamping block 42 and a second clamping groove 43. The second outer ring body 5 is arc-shaped, one end of the second outer ring body is provided with a third clamping block 51 matched with the second clamping groove 43, and the other end of the second outer ring body is provided with a third clamping groove 52 matched with the second clamping block 42. One end of the outer ring body III 6 is provided with a fourth clamping block 61 matched with the second clamping groove 43, and the other end is provided with a fourth clamping groove 62 matched with the second clamping block 42. The butt joint mode of the clamping blocks and the clamping grooves is adopted among the fittings, so that seamless butt joint is achieved, and the overall accuracy can be within 0.05 mm.
Referring to fig. 6, a splash-proof cup 7 is connected to the center of the inner ring 1. The splash-proof oil cup 7 can block the gear which runs at high speed in the original gear box from splashing lubricating oil, and the problem of oil injection of the original gear which runs at high speed is avoided.
Referring to fig. 7, a novel runway board of a braiding machine comprises a panel 8, a plurality of runway modules are connected on the panel 8 end to end, screw holes are formed in an inner ring 1, a groove block 3, an outer ring body one 4, an outer ring body two 5 and an outer ring body three 6, and all accessories are fixed with the panel through bolts to form a runway.
The runway panel shown in fig. 8 is a 32-spindle runway, the runway panel shown in fig. 9 is a 16-spindle runway, and when the spindle numbers of runway modules on the panel 8 are different, the overall diameter of the runway can be changed along with the change of the spindle numbers; and the diameter of each runway module will also be different. Therefore, according to the number of ingots, the second outer ring body 5 or the third outer ring body 6 can be abandoned on the basis of the runway module, as shown in fig. 9, the third outer ring body 6 is abandoned, the second outer ring body 5 is reserved, and the runway module is formed by connecting the adjacent first outer ring bodies 4 on one side. The two parts can be simultaneously abandoned, the lengths of the outer ring bodies 4 at the two sides are prolonged, and the runway module is formed by connecting the adjacent outer ring bodies 4 at the two sides.
In conclusion, the accessories are molded by adopting the novel processing technology powder metallurgy, sintered and formed, and the invention has high dimensional accuracy and is suitable for mass production. The powder metallurgy material is an alloy material, has wear resistance and low noise, and contains a large amount of self-lubricating oil after special process treatment. The modularized design can be suitable for various types of use, has strong universality, and the original runway board technology is that one type corresponds to one runway board. The special design scheme prevents the machine from being clean and free of greasy dirt in the high-speed and long-time production process. The modularized design has low requirements on the operation skills of manufacturing staff, and the production cost is obviously reduced. When the module parts reach the service life, the whole runway panel does not need to be replaced, which module parts are worn, the corresponding modules are replaced, the maintenance period is short, and the maintenance cost is low.
It should be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (3)
1. The utility model provides a braiding machine runway module, a serial communication port, including inner ring (1), the both sides that inner ring (1) are symmetrical are offered and are taking the form of fan-shaped breach (2), all joint has slotted block (3) in breach (2) of both sides, offer X type groove on slotted block (3), the both ends joint of slotted block (3) has outer annular body one (4), joint has outer annular body two (5) between two outer annular body one (4) of one side, joint has outer annular body three (6) between two outer annular body one (4) of the opposite side, the length of outer annular body three (6) is less than the length of outer annular body two (5), form outer runway groove between outer annular body two (5) and outer annular body one (4) of its both sides and inner ring (1), form inner runway groove between outer annular body three (6) and outer annular body one (4) of its both sides and inner ring (1), outer runway groove is through X type groove and inner runway groove intercommunication on slotted block (3), the center of inner ring (1) is connected with splash proof oil cup (7);
the groove block (3) is cake-shaped, and first clamping grooves (31) are formed in the groove block (3) and located at two ends of the X-shaped groove;
the first outer ring body (4) is Y-shaped, a first clamping block (41) is arranged at one end of the first outer ring body (4) spliced with the groove block (3), the first clamping block (41) is clamped in the first clamping groove (31), and a second clamping block (42) and a second clamping groove (43) are respectively arranged at the other two ends of the first outer ring body (4);
the second outer ring body (5) is arc-shaped, one end of the second outer ring body is provided with a third clamping block (51) matched with the second clamping groove (43), and the other end of the second outer ring body is provided with a third clamping groove (52) matched with the second clamping block (42);
one end of the outer ring body III (6) is provided with a fourth clamping block (61) matched with the second clamping groove (43), and the other end is provided with a fourth clamping groove (62) matched with the second clamping block (42);
screw holes are formed in the inner ring (1), the groove blocks (3), the outer ring body I (4), the outer ring body II (5) and the outer ring body III (6).
2. The knitting machine runway module of claim 1, characterized by: and (3) pressing by adopting a powder metallurgy die, and sintering and forming.
3. A braiding machine runway panel, characterized in that: comprising a panel (8), wherein a plurality of runway modules according to claim 1 are connected end to end on the panel (8) to form a runway.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111498477.3A CN114134633B (en) | 2021-12-09 | 2021-12-09 | Knitting machine runway module and novel knitting machine runway plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111498477.3A CN114134633B (en) | 2021-12-09 | 2021-12-09 | Knitting machine runway module and novel knitting machine runway plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114134633A CN114134633A (en) | 2022-03-04 |
| CN114134633B true CN114134633B (en) | 2023-08-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111498477.3A Active CN114134633B (en) | 2021-12-09 | 2021-12-09 | Knitting machine runway module and novel knitting machine runway plate |
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| Country | Link |
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| CN (1) | CN114134633B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2463413Y (en) * | 2000-12-19 | 2001-12-05 | 陈明正 | Guide track device of moving bobbin for braider |
| JP4325735B1 (en) * | 2008-10-03 | 2009-09-02 | 株式会社葛生鉄工所 | High speed blade machine |
| CN204039683U (en) * | 2014-09-08 | 2014-12-24 | 新昌县本发机电有限公司 | A kind of guide rail of braiding machine panel |
| CN105926153A (en) * | 2016-06-15 | 2016-09-07 | 潘惠亮 | Weaving machine |
| CN110629396A (en) * | 2019-09-19 | 2019-12-31 | 马运良 | Powder metallurgy die-casting forming braiding machine runway block |
| CN210796846U (en) * | 2019-08-19 | 2020-06-19 | 江苏响道精密机械有限公司 | High-precision rotor supporting shaft sleeve used for braiding machine |
| CN211005866U (en) * | 2019-09-19 | 2020-07-14 | 马运良 | Novel knitting machine drive plate runway disc |
| CN212103205U (en) * | 2020-04-24 | 2020-12-08 | 温岭市新中禾机械厂(普通合伙) | High-speed rope belt knitting machine |
-
2021
- 2021-12-09 CN CN202111498477.3A patent/CN114134633B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2463413Y (en) * | 2000-12-19 | 2001-12-05 | 陈明正 | Guide track device of moving bobbin for braider |
| JP4325735B1 (en) * | 2008-10-03 | 2009-09-02 | 株式会社葛生鉄工所 | High speed blade machine |
| CN204039683U (en) * | 2014-09-08 | 2014-12-24 | 新昌县本发机电有限公司 | A kind of guide rail of braiding machine panel |
| CN105926153A (en) * | 2016-06-15 | 2016-09-07 | 潘惠亮 | Weaving machine |
| CN210796846U (en) * | 2019-08-19 | 2020-06-19 | 江苏响道精密机械有限公司 | High-precision rotor supporting shaft sleeve used for braiding machine |
| CN110629396A (en) * | 2019-09-19 | 2019-12-31 | 马运良 | Powder metallurgy die-casting forming braiding machine runway block |
| CN211005866U (en) * | 2019-09-19 | 2020-07-14 | 马运良 | Novel knitting machine drive plate runway disc |
| CN212103205U (en) * | 2020-04-24 | 2020-12-08 | 温岭市新中禾机械厂(普通合伙) | High-speed rope belt knitting machine |
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| Publication number | Publication date |
|---|---|
| CN114134633A (en) | 2022-03-04 |
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