WO2016125916A1 - 作業車両の制御システム、制御方法、及び作業車両 - Google Patents
作業車両の制御システム、制御方法、及び作業車両 Download PDFInfo
- Publication number
- WO2016125916A1 WO2016125916A1 PCT/JP2016/058574 JP2016058574W WO2016125916A1 WO 2016125916 A1 WO2016125916 A1 WO 2016125916A1 JP 2016058574 W JP2016058574 W JP 2016058574W WO 2016125916 A1 WO2016125916 A1 WO 2016125916A1
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- WIPO (PCT)
- Prior art keywords
- work
- control
- rolling pressure
- leveling
- satisfied
- Prior art date
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
- E02F9/261—Surveying the work-site to be treated
- E02F9/262—Surveying the work-site to be treated with follow-up actions to control the work tool, e.g. controller
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/30—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom
- E02F3/32—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom working downwardly and towards the machine, e.g. with backhoes
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/435—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2025—Particular purposes of control systems not otherwise provided for
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2292—Systems with two or more pumps
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2296—Systems with a variable displacement pump
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
- E02F9/264—Sensors and their calibration for indicating the position of the work tool
- E02F9/265—Sensors and their calibration for indicating the position of the work tool with follow-up actions (e.g. control signals sent to actuate the work tool)
Definitions
- the present invention relates to a work vehicle control system, a control method, and a work vehicle.
- leveling control for moving a work machine along a designed terrain.
- the design terrain is a surface indicating a target shape to be excavated.
- the work vehicle may perform a rolling work in which the leveled ground is pressed with a work machine.
- the ground is pressed by moving the work machine toward the ground and causing it to collide with the ground.
- the speed of the work machine heading toward the design land is automatically limited according to the distance between the work machine and the design land. It was devised to perform control (hereinafter referred to as “rolling pressure control”). According to the rolling pressure control, it is possible to firmly harden the ground by causing the work machine to collide with the ground.
- An object of the present invention is to provide a work vehicle control system, a control method, and a work vehicle that can satisfactorily perform leveling work and rolling work.
- the work vehicle control system includes a distance acquisition unit, a work situation determination unit, and a control determination unit.
- the distance acquisition unit acquires a distance between the design terrain representing the target shape of the work target and the work implement.
- the work phase determination unit determines whether or not a leveling determination condition indicating that the work performed by the work implement is a leveling work is satisfied.
- the work phase determination unit determines whether a rolling pressure determination condition indicating that the work performed by the work implement is a rolling pressure work is satisfied.
- the control determination unit determines the execution of the leveling control when the leveling determination condition is satisfied.
- the leveling control is a control for moving the work machine along the design terrain.
- the control determining unit determines execution of the rolling pressure control when the rolling pressure determination condition is satisfied.
- the rolling compaction control is a control that limits the speed of the work machine heading to the design terrain according to the distance between the work machine and the design terrain. The control determining unit maintains the rolling pressure control when the leveling determination condition is satisfied during execution of the rolling pressure control.
- the leveling control is executed when the leveling determination condition is satisfied. Thereby, leveling work can be performed satisfactorily.
- the rolling pressure control is executed. Thereby, a rolling operation can be performed satisfactorily.
- the rolling work is maintained even if the leveling determination condition is satisfied. For this reason, it can suppress that leveling control is performed accidentally during rolling operation. Thereby, leveling work and rolling work can be performed satisfactorily.
- the control determination unit may cancel the leveling control when the rolling pressure determination condition is satisfied during the leveling control.
- the leveling control can be smoothly released. Thereby, a rolling operation can be performed satisfactorily.
- the control determination unit may cancel the leveling control and execute the rolling pressure control when the rolling pressure determination condition is satisfied during the leveling control.
- the operator tries to perform rolling pressure after leveling the ground, it is possible to smoothly switch from leveling control to rolling pressure control. Thereby, a rolling operation can be performed satisfactorily.
- the work situation determination unit may acquire an operation signal from an operation member for operating the work machine.
- the work situation determination unit may determine whether the leveling determination condition is satisfied and whether the rolling pressure determination condition is satisfied based on the operation content of the operation member.
- the leveling work and the rolling work can be easily determined according to the operation content of the operation member.
- the rolling work is maintained even if the leveling judgment condition is satisfied, so it is difficult to distinguish between the leveling work and the rolling work by the operation content of the operation member.
- the work implement may include a boom, an arm attached to the tip of the boom, and a work tool attached to the tip of the arm.
- the leveling determination condition may include an arm operation. In this case, the leveling work can be easily determined by operating the arm. Also, during the rolling pressure control, even if the leveling judgment condition is satisfied, the rolling work is maintained, so even if it is difficult to distinguish between the leveling work and the rolling work by operating the arm, the rolling operation is maintained. It is possible to prevent the leveling control from being erroneously performed during the pressure work.
- the rolling pressure determination condition may include boom operation. In this case, the rolling operation can be easily determined by operating the boom.
- the rolling pressure determination condition may include a first rolling pressure condition and a second rolling pressure condition.
- the control determination unit may start the rolling pressure control when the first rolling pressure condition is satisfied.
- the control determining unit may shift to leveling control when the leveling determination condition is satisfied when only the first rolling pressure condition is satisfied among the first rolling pressure condition and the second rolling pressure condition. Good.
- the control determining unit may maintain the rolling pressure control when the leveling determination condition is satisfied when the second rolling pressure condition is satisfied after the first rolling pressure condition.
- the rolling pressure control can be started quickly by starting the rolling pressure control when the first rolling pressure condition is satisfied. Further, when the leveling determination condition is satisfied when only the first rolling pressure condition is satisfied, the process proceeds to leveling control. Thereby, when the operation of leveling the ground immediately after the rolling is performed, the leveling work can be satisfactorily performed by the leveling control. Furthermore, if the leveling determination condition is satisfied when the second rolling pressure condition is satisfied after the first rolling pressure condition, the rolling pressure control is maintained. Thereby, when rolling operation is repeated, it can suppress moving to leveling control accidentally.
- the first rolling condition may include operation of the boom in a predetermined direction.
- the second rolling pressure condition may include an operation in a direction opposite to a predetermined direction of the boom. In this case, it is possible to easily determine whether an operation of leveling the ground immediately after the rolling is performed or whether the rolling operation is repeated.
- the work vehicle control system includes a distance acquisition unit, a work situation determination unit, and a control determination unit.
- the distance acquisition unit acquires a distance between the design terrain representing the target shape of the work target and the work implement.
- the work phase determination unit determines whether or not a leveling determination condition indicating that the work performed by the work implement is a leveling work is satisfied.
- the work phase determination unit determines whether a rolling pressure determination condition indicating that the work performed by the work implement is a rolling pressure work is satisfied.
- the control determination unit determines execution of leveling control and rolling pressure control.
- the leveling control is a control for moving the work machine along the design terrain.
- the rolling compaction control is a control that limits the speed of the work machine heading to the design terrain according to the distance between the work machine and the design terrain.
- the rolling pressure determination condition includes a first rolling pressure condition and a second rolling pressure condition.
- the control determining unit starts the rolling pressure control when the first rolling pressure condition is satisfied. If only the first rolling pressure condition is satisfied among the first rolling pressure condition and the second rolling pressure condition, the control determining unit shifts to leveling control. The control determining unit maintains the rolling pressure control when the leveling determination condition is satisfied when the second rolling pressure condition is satisfied after the first rolling pressure condition.
- the rolling pressure control can be started quickly by starting the rolling pressure control when the first rolling pressure condition is satisfied. Further, when the leveling determination condition is satisfied when only the first rolling pressure condition is satisfied, the process proceeds to leveling control. Thereby, when the operation of leveling the ground immediately after the rolling is performed, the leveling work can be satisfactorily performed by the leveling control. Furthermore, if the leveling determination condition is satisfied when the second rolling pressure condition is satisfied after the first rolling pressure condition, the rolling pressure control is maintained. Thereby, when rolling operation is repeated, it can suppress moving to leveling control accidentally.
- the work vehicle control method includes the following steps.
- the first step the distance between the design terrain representing the target shape of the work target and the work implement is acquired.
- a rolling pressure determination condition indicating that the work performed by the work machine is a rolling pressure work is satisfied.
- leveling control is executed when the leveling determination condition is satisfied.
- the leveling control is a control for moving the work machine along the design terrain.
- the rolling pressure control is executed when the rolling pressure judgment condition is satisfied.
- the rolling compaction control is a control that limits the speed of the work machine heading to the design terrain according to the distance between the work machine and the design terrain.
- the rolling pressure control is maintained when the leveling determination condition is satisfied during the execution of the rolling pressure control.
- the leveling control is executed when the leveling determination condition is satisfied. Thereby, leveling work can be performed satisfactorily.
- the rolling pressure control is executed. Thereby, a rolling operation can be performed satisfactorily.
- the rolling work is maintained even if the leveling determination condition is satisfied. For this reason, it can suppress that leveling control is performed accidentally during rolling operation. Thereby, leveling work and rolling work can be performed satisfactorily.
- a work vehicle includes a work machine and a work machine control unit that controls the work machine.
- the work machine control unit controls the work machine by leveling control when the leveling determination condition is satisfied.
- the leveling determination condition is a determination condition indicating that the work performed by the work implement is a leveling work.
- the leveling control is a control for moving the work implement along the design landform representing the target shape of the work target.
- the work machine control unit controls the work machine by the rolling pressure control when the rolling pressure determination condition is satisfied.
- the rolling pressure determination condition is a determination condition indicating that the work performed by the work implement is a rolling pressure work.
- the rolling compaction control is a control that limits the speed of the work machine heading to the design terrain according to the distance between the work machine and the design terrain.
- the work implement control unit maintains the rolling pressure control when the leveling determination condition is satisfied during execution of the rolling pressure control.
- the leveling control is executed when the leveling determination condition is satisfied. Thereby, leveling work can be performed satisfactorily.
- the rolling pressure control is executed. Thereby, a rolling operation can be performed satisfactorily.
- the rolling work is maintained even if the leveling determination condition is satisfied. For this reason, it can suppress that leveling control is performed accidentally during rolling operation. Thereby, leveling work and rolling work can be performed satisfactorily.
- the leveling work and the rolling work can be satisfactorily performed in the work vehicle.
- FIG. 1 is a perspective view of a work vehicle according to an embodiment. It is a block diagram which shows the structure of the control system of a work vehicle. It is a side view showing the composition of a work vehicle typically. It is a schematic diagram which shows an example of design topography. It is a block diagram which shows the structure of a controller. It is a schematic diagram which shows the distance between a working machine and design topography. It is a flowchart which shows the process in speed limit control. It is a figure which shows an example of the determination process of a rolling work. It is a figure which shows 1st speed limit information and 2nd speed limit information. It is a figure which shows an example of the determination process of the completion
- FIG. 1 is a perspective view of a work vehicle 100 according to the embodiment.
- the work vehicle 100 is a hydraulic excavator.
- the work vehicle 100 includes a vehicle main body 1 and a work implement 2.
- the vehicle main body 1 has a turning body 3 and a traveling device 5.
- the swivel body 3 houses an engine, a hydraulic pump, and the like which will be described later.
- a cab 4 is placed on the revolving structure 3.
- the traveling device 5 has crawler belts 5a and 5b, and the work vehicle 100 travels as the crawler belts 5a and 5b rotate.
- the work machine 2 is attached to the vehicle body 1.
- the work machine 2 includes a boom 6, an arm 7, and a bucket 8.
- the base end portion of the boom 6 is operably attached to the front portion of the vehicle main body 1.
- the base end of the arm 7 is operably attached to the tip of the boom 6.
- a bucket 8 is operably attached to the tip of the arm 7.
- bucket 8 is an example of a work tool.
- a work tool other than the bucket 8 may be attached to the tip of the arm 7.
- the work machine 2 includes a boom cylinder 10, an arm cylinder 11, and a bucket cylinder 12.
- the boom cylinder 10, the arm cylinder 11, and the bucket cylinder 12 are hydraulic cylinders that are driven by hydraulic oil, respectively.
- the boom cylinder 10 drives the boom 6.
- the arm cylinder 11 drives the arm 7.
- the bucket cylinder 12 drives the bucket 8.
- FIG. 2 is a block diagram showing the configuration of the drive system 200 and the control system 300 of the work vehicle 100.
- the drive system 200 includes an engine 21 and hydraulic pumps 22 and 23.
- the hydraulic pumps 22 and 23 are driven by the engine 21 to discharge hydraulic oil.
- the hydraulic oil discharged from the hydraulic pumps 22 and 23 is supplied to the boom cylinder 10, the arm cylinder 11, and the bucket cylinder 12.
- the work vehicle 100 includes a turning motor 24.
- the turning motor 24 is a hydraulic motor, and is driven by hydraulic oil discharged from the hydraulic pumps 22 and 23.
- the turning motor 24 turns the turning body 3.
- the turning motor 24 is not limited to a hydraulic motor, and may be an electric motor.
- the control system 300 includes an operating device 25, a controller 26, and a control valve 27.
- the operating device 25 is a device for operating the work machine 2.
- the operation device 25 receives an operation by an operator for driving the work machine 2 and outputs an operation signal corresponding to the operation amount.
- the operating device 25 includes a first operating member 28 and a second operating member 29.
- the first operation member 28 is, for example, an operation lever.
- the first operating member 28 is provided so as to be operable in four directions, front, rear, left and right. Two of the four operating directions of the first operating member 28 are assigned to the raising operation and lowering operation of the boom 6. The remaining two operation directions of the first operation member 28 are assigned to the raising operation and the lowering operation of the bucket 8.
- the second operation member 29 is, for example, an operation lever.
- the second operating member 29 is provided so as to be operable in four directions, front, rear, left and right. Two of the four operating directions of the second operating member 29 are assigned to the raising operation and the lowering operation of the arm 7. The remaining two operation directions of the second operation member 29 are assigned to the right turn operation and the left turn operation of the revolving structure 3.
- the operation content assigned to the first operation member 28 and the second operation member 29 is not limited to the above, and may be changed.
- the operating device 25 has a boom operation unit 31 and a bucket operation unit 32.
- the boom operation unit 31 outputs a boom operation signal corresponding to the operation amount of the first operation member 28 for operating the boom 6 (hereinafter referred to as “boom operation amount”).
- the boom operation signal is input to the controller 26.
- the bucket operation unit 32 outputs a bucket operation signal corresponding to the operation amount of the first operation member 28 for operating the bucket 8 (hereinafter referred to as “bucket operation amount”).
- the bucket operation signal is input to the controller 26.
- the operating device 25 includes an arm operation unit 33 and a turning operation unit 34.
- the arm operation unit 33 outputs an arm operation signal corresponding to the operation amount of the second operation member 29 for operating the arm 7 (hereinafter referred to as “arm operation amount”).
- the arm operation signal is input to the controller 26.
- the turning operation unit 34 outputs a turning operation signal corresponding to the operation amount of the second operation member 29 for operating the turning of the turning body 3.
- the turning operation signal is input to the controller 26.
- the controller 26 is programmed to control the work vehicle 100 based on the acquired information.
- the controller 26 includes a storage unit 38 and a calculation unit 35.
- the storage unit 38 includes a memory such as a RAM and a ROM and an auxiliary storage device.
- the computing unit 35 is configured by a processing device such as a CPU, for example.
- the controller 26 acquires a boom operation signal, an arm operation signal, a bucket operation signal, and a turning operation signal from the operation device 25.
- the controller 26 controls the control valve 27 based on these operation signals.
- the control valve 27 is an electromagnetic proportional control valve and is controlled by a command signal from the controller 26.
- the control valve 27 is disposed between hydraulic actuators such as the boom cylinder 10, the arm cylinder 11, the bucket cylinder 12, and the turning motor 24, and the hydraulic pumps 22 and 23.
- the control valve 27 controls the flow rate of hydraulic oil supplied from the hydraulic pumps 22 and 23 to the boom cylinder 10, the arm cylinder 11, the bucket cylinder 12, and the swing motor 24.
- the controller 26 controls a command signal to the control valve 27 so that the work implement 2 operates at a speed corresponding to the operation amount of each operation member described above. Thereby, the outputs of the boom cylinder 10, the arm cylinder 11, the bucket cylinder 12, the turning motor 24, and the like are controlled according to the operation amount of each operation member.
- the control valve 27 may be a pressure proportional control valve.
- the pilot pressure corresponding to the operation amount of each operation member is output from the boom operation unit 31, the bucket operation unit 32, the arm operation unit 33, and the turning operation unit 34, and is input to the control valve 27.
- the control valve 27 controls the flow rate of hydraulic oil supplied to the boom cylinder 10, the arm cylinder 11, the bucket cylinder 12, and the swing motor 24 according to the input pilot pressure.
- the control system 300 includes a first stroke sensor 16, a second stroke sensor 17, and a third stroke sensor 18.
- the first stroke sensor 16 detects the stroke length of the boom cylinder 10 (hereinafter referred to as “boom cylinder length”).
- the second stroke sensor 17 detects the stroke length of the arm cylinder 11 (hereinafter referred to as “arm cylinder length”).
- the third stroke sensor 18 detects the stroke length of the bucket cylinder 12 (hereinafter referred to as “bucket cylinder length”).
- An angle sensor or the like may be used for measuring the stroke.
- the control system 300 includes an inclination angle sensor 19.
- the inclination angle sensor 19 is disposed on the revolving structure 3.
- the tilt angle sensor 19 detects an angle (pitch angle) of the revolving structure 3 with respect to the horizontal in the vehicle longitudinal direction and an angle with respect to the horizontal in the vehicle lateral direction (roll angle).
- the controller 26 determines the posture of the work implement 2 based on the detection signal from the sensor 16-19.
- the control system 300 includes a position detection unit 36.
- the position detection unit 36 detects the current position of the work vehicle 100.
- the position detection unit 36 includes a GNSS antenna 37 and a three-dimensional position sensor 39.
- the GNSS antenna 37 is provided on the revolving unit 3.
- the GNSS antenna 37 is an antenna for RTK-GNSS (Real Time Kinematic-Global Navigation Satellite Systems, GNSS is a global navigation satellite system).
- RTK-GNSS Real Time Kinematic-Global Navigation Satellite Systems
- GNSS is a global navigation satellite system.
- a signal corresponding to the GNSS radio wave received by the GNSS antenna 37 is input to the three-dimensional position sensor 39.
- FIG. 3 is a side view schematically showing the configuration of the work vehicle 100.
- the three-dimensional position sensor 39 detects the installation position P1 of the GNSS antenna 37 in the global coordinate system.
- the global coordinate system is a three-dimensional coordinate system based on the reference position P2 installed in the work area. As shown in FIG. 3, the reference position P2 is located at the tip of the reference pile set in the work area, for example.
- the controller 26 calculates the position of the cutting edge P4 of the work implement 2 when viewed in the global coordinate system based on the detection result by the position detection unit 36 and the posture of the work implement 2.
- the cutting edge P4 of the work machine 2 may be expressed as the cutting edge P4 of the bucket 8.
- the controller 26 calculates the tilt angle ⁇ 1 of the boom 6 with respect to the vertical direction of the local coordinate system from the boom cylinder length detected by the first stroke sensor 16.
- the controller 26 calculates the inclination angle ⁇ 2 of the arm 7 with respect to the boom 6 from the arm cylinder length detected by the second stroke sensor 17.
- the controller 26 calculates the inclination angle ⁇ 3 of the bucket 8 with respect to the arm 7 from the bucket cylinder length detected by the third stroke sensor 18.
- the storage unit 38 of the controller 26 stores work implement data.
- the work machine data includes the length L1 of the boom 6, the length L2 of the arm 7, and the length L3 of the bucket 8.
- the work implement data includes position information of the boom pin 13 with respect to the reference position P3 of the local coordinate system.
- the local coordinate system is a three-dimensional coordinate system based on the work vehicle 100.
- the reference position P3 of the local coordinate system is located at the turning center of the turning body 3, for example.
- the controller 26 includes an inclination angle ⁇ 1 of the boom 6, an inclination angle ⁇ 2 of the arm 7, an inclination angle ⁇ 3 of the bucket 8, a length L1 of the boom 6, a length L2 of the arm 7, a length L3 of the bucket 8, and the boom pin 13. From the position information, the position of the cutting edge P4 in the local coordinate system is calculated.
- the work machine data includes position information of the installation position P1 of the GNSS antenna 37 with respect to the reference position P3 of the local coordinate system.
- the controller 26 converts the position of the cutting edge P4 in the local coordinate system into the position of the cutting edge P4 in the global coordinate system from the detection result by the position detection unit 36 and the position information of the GNSS antenna 37. Thereby, the controller 26 acquires the position information of the blade edge P4 when viewed in the global coordinate system.
- the storage unit 38 of the controller 26 stores construction information indicating the shape and position of the three-dimensional design landform in the work area.
- the controller 26 displays the design terrain on the display unit 40 based on the design terrain and detection results from the various sensors described above.
- the display unit 40 is a monitor, for example, and displays various types of information on the work vehicle 100.
- FIG. 4 is a schematic diagram showing an example of the design topography.
- the design landform is composed of a plurality of design surfaces 41 each represented by a polygon.
- Each of the plurality of design surfaces 41 indicates a target shape to be excavated by the work machine 2.
- reference numeral 41 only one of the plurality of design surfaces 41 is denoted by reference numeral 41, and the other design surfaces 41 are omitted.
- the controller 26 performs speed limit control for limiting the speed toward the design surface of the work machine 2 in order to prevent the bucket 8 from eroding the design surface 41.
- speed limit control executed by the controller 26 will be described in detail.
- FIG. 5 is a block diagram showing the configuration of the controller 26.
- the calculation unit 35 of the controller 26 includes a distance acquisition unit 51, a work situation determination unit 52, a control determination unit 53, and a work implement control unit 54.
- the distance acquisition unit 51 acquires a distance d1 between the work implement 2 and the design surface 41 as illustrated in FIG. Specifically, the distance acquisition unit 51 determines the distance d1 between the cutting edge P4 of the working machine 2 and the design surface 41 based on the position information of the cutting edge P4 of the working machine 2 and the position information of the design surface 41 described above. Is calculated.
- the work situation determination unit 52 determines a work situation by the work machine 2.
- the work situation determination unit 52 determines whether the work situation by the work machine 2 is a rolling work based on the operation signal of the work machine 2 described above.
- the rolling operation is an operation in which the floor surface (bottom surface) of the bucket 8 is applied to the ground to solidify the ground.
- the control determination unit 53 limits the speed of the work machine 2 as the distance d1 between the work machine 2 and the design surface 41 becomes smaller.
- the work machine control unit 54 controls the work machine 2 by outputting a command signal to the control valve 27 described above.
- the work machine control unit 54 determines the output value of the command signal to the control valve 27 according to the operation amount of the work machine 2.
- FIG. 7 is a flowchart showing processing in speed limit control. As shown in FIG. 7, in step S1, the operation amount of the work machine 2 is detected. Here, the boom operation amount, bucket operation amount, and arm operation amount described above are detected.
- step S2 the command output is calculated.
- the output value of the command signal to the control valve 27 when the speed limit is not performed is calculated.
- the work implement control unit 54 calculates an output value of a command signal to the control valve 27 according to the detected boom operation amount, bucket operation amount, and arm operation amount.
- step S3 it is determined whether or not the speed limit control execution condition is satisfied.
- the work situation determination section 52 determines whether or not the speed limit control execution condition is satisfied based on the boom operation amount, the bucket operation amount, and the arm operation amount. For example, the work situation determination unit 52 determines that the execution condition of the speed limit control is satisfied when the boom operation or the bucket operation is performed but the arm operation is not performed.
- step S4 it is determined whether the work phase is a rolling work.
- the work situation determination unit 52 determines whether or not a rolling pressure determination condition indicating that the work performed by the work implement 2 is a rolling pressure work is satisfied.
- the rolling pressure determination condition includes operation of the boom 6.
- FIG. 8 is a diagram illustrating an example of a determination process for the rolling work.
- the vertical axis indicates a boom operation signal from the first operation member 28.
- the horizontal axis indicates time.
- the value of the boom operation signal being positive indicates that the boom 6 is lowered.
- the negative value of the boom operation signal indicates that the boom 6 is raised.
- the boom operation signal being 0 indicates that the first operation member 28 is in the neutral position.
- Sr indicates an actual boom operation signal.
- Sf1 indicates a boom operation signal subjected to low-pass filter processing.
- A1 is an actual operation signal in the boom operation.
- a1 is the value of the boom operation signal that has been low-pass filtered.
- the work situation determination unit 52 determines that the work situation is a rolling work when a1 / A1 ⁇ r1 (rolling pressure determination condition) is satisfied.
- r1 is a constant smaller than 1.
- A1 is the peak value of the boom operation signal, but may be a value other than the peak value.
- step S4 when it is determined that the work phase is a rolling work, the process proceeds to step S5.
- step S5 the control determination unit 53 executes the rolling pressure control.
- the control determination unit 53 determines the speed limit based on the first speed limit information I1 shown in FIG.
- step S6 the control determining unit 53 performs normal speed limit control.
- the control determination unit 53 determines the speed limit based on the second speed limit information I2 shown in FIG.
- the speed limit is an upper limit value of the speed of the cutting edge P4 of the work machine 2 in the direction perpendicular to the design surface 41.
- the first speed limit information I1 defines the relationship between the distance d1 between the work implement 2 and the design surface 41 and the speed limit when the work phase is a rolling work.
- the second speed limit information I2 defines the relationship between the distance d1 between the work machine 2 and the design surface 41 and the speed limit when the work phase is a work other than rolling.
- the first speed limit information I1 and the second speed limit information I2 are stored in the storage unit 38.
- the first speed limit information I1 and the second speed limit information I2 match.
- the speed limit determined by the first speed limit information I1 is greater than the speed limit determined by the second speed limit information I2. Therefore, when the distance d1 is within the first range R1, the speed limit in the rolling pressure control is larger than the speed limit in the normal speed limit control.
- the first speed limit information I1 and the second speed limit information I2 match. Therefore, when the distance d1 is within the second range R2, the speed limit of the rolling pressure control is the same as the speed limit in the normal speed limit control.
- the control determination unit 53 decreases the speed limit of the work vehicle 100 toward the design surface 41 as the distance d1 between the work implement 2 and the design surface 41 decreases.
- the speed of the work implement 2 is limited as the distance d1 between the work implement 2 and the design surface 41 decreases. Thereby, it can suppress that the working machine 2 excavates exceeding the design surface 41 at the time of excavation, for example.
- the speed of the work implement 2 is limited as the distance d1 between the work implement 2 and the design surface 41 decreases. Thereby, it can suppress that the working machine 2 excavates beyond the design surface 41 at the time of a rolling operation.
- the speed limit in the rolling pressure control is larger than the speed limit in the normal speed limit control. Therefore, when the work phase is a rolling work and the distance d1 between the work machine 2 and the design surface 41 is at least within the first range R1, the work phase is a work compared to when the work phase is a work other than the rolling work.
- the speed limit of the machine 2 increases. Thereby, the working machine 2 can be made to collide with the ground at the speed larger than the time of excavation at the time of a rolling operation. Thereby, a rolling operation can be performed satisfactorily.
- step S7 the work machine control unit 54 restricts the command output.
- the work implement control unit 54 determines the command output to the control valve 27 so that the speed of the work implement 2 does not exceed the speed limit determined in step S5 or step S6.
- the vertical speed component of the estimated speed of the work implement 2 is calculated based on the boom operation amount and the bucket operation amount.
- the vertical velocity component is a velocity at which the cutting edge P4 of the work machine 2 is directed perpendicularly to the design surface 41.
- the ratio of the speed limit to the vertical speed component of the estimated speed is calculated. Then, a value obtained by multiplying the estimated speed of the boom cylinder 10 based on the boom operation amount by the ratio is determined as the target speed of the boom cylinder 10. Similarly, a value obtained by multiplying the estimated speed of the bucket cylinder 12 based on the bucket operation amount by the ratio is determined as the target speed of the bucket cylinder 12. Then, the command output to the control valve 27 is determined so that the boom cylinder 10 and the bucket cylinder 12 operate at the target speed.
- step S8 a command signal is output.
- the work machine control unit 54 outputs the command signal determined in step S ⁇ b> 7 to the control valve 27.
- the work implement control unit 54 controls the work implement 2 so that the speed of the work implement 2 decreases as the distance d1 between the design surface 41 and the work implement 2 decreases in the speed limit control.
- the work machine control unit 54 determines that the speed of the work machine 2 is higher than that when the work phase is a work other than the rolling operation.
- the work machine 2 is controlled to be large.
- the work situation determination unit 52 finishes the compaction work and the work situation is changed. Judged to have changed to work other than pressure.
- Tmax is the maximum value of durations T0, T1, T2, T3,... In a state where the first operating member 28 is operated in the same direction.
- t2 is a predetermined constant.
- step S9 the work situation determination section 52 determines whether or not the work situation is leveling work.
- the work situation determination unit 52 determines that the work situation is leveling work when the leveling determination condition is satisfied.
- the leveling determination condition is a determination condition indicating that the work performed by the work implement 2 is a leveling work. Specifically, the leveling determination condition is that the arm 7 is being operated. Regardless of whether or not the boom 6 and / or the bucket 8 are operated, if the arm 7 is operated, it is determined that the leveling determination condition is satisfied.
- the work phase is leveling work, that is, when the leveling determination condition is satisfied, the process proceeds to step S10.
- step S10 the work situation determination section 52 determines whether or not a rolling pressure determination condition is satisfied.
- the control determining unit 53 executes rolling pressure control.
- the control determination unit 53 determines the speed limit of the work implement 2 based on the first speed limit information I1 described above.
- step S12 the work machine control unit 54 restricts command output.
- work implement control unit 54 determines the command output to control valve 27 so that the speed of work implement 2 does not exceed the speed limit determined in step S11.
- step S13 a command signal is output.
- the work implement control unit 54 outputs the command signal determined in step S ⁇ b> 12 to the control valve 27.
- step S10 when the rolling pressure determination condition is not satisfied, the process proceeds to step S14.
- step S14 the control determining unit 53 executes leveling control.
- the leveling control is a control for controlling the work machine 2 so that the work machine 2 moves along the design surface 41.
- the cutting edge P4 of the work machine 2 draws an arc-shaped locus. Therefore, as shown in FIG. 13, when the cutting edge P4 moves at the speed V1, the cutting edge P4 is dug beyond the design surface 41.
- the control determination unit 53 controls the work implement 2 so that the cutting edge P4 moves along the design surface 41. Specifically, as shown in FIG. 13, when the cutting edge P4 moves in a direction approaching the design surface 41, the control determining unit 53 makes a vertical velocity component V1a perpendicular to the design surface 41 from the speed V1 of the cutting edge P4. Is calculated. And the control determination part 53 determines the speed which raises the boom 6 so that the vertical speed component V1a may be canceled.
- step S13 the work machine control unit 54 outputs a command signal corresponding to the speed determined in step S14 to the control valve 27. While the work vehicle 100 is in operation, the processes shown in FIGS. 7 and 12 are repeatedly executed.
- the leveling control is executed when the leveling determination condition is satisfied and the rolling pressure determination condition is not satisfied. Further, when the rolling pressure determination condition is satisfied, the rolling pressure control is executed. Thereby, leveling work and rolling work can be performed satisfactorily.
- the rolling pressure control is executed. That is, the rolling pressure control is prioritized over the leveling control. Therefore, even when the leveling determination condition is satisfied during the execution of the rolling pressure control, the rolling pressure control is maintained. For this reason, even if an operation that is confused with the operation during the leveling work is performed during the rolling operation, it is possible to prevent the leveling control from being erroneously performed. Further, when the rolling pressure determination condition is satisfied during the leveling control, the leveling control is canceled and the rolling pressure control is executed. Thereby, the rolling operation can be performed quickly after the leveling operation.
- the work vehicle 100 is not limited to a hydraulic excavator, and may be a work vehicle having a bucket such as a backhoe loader.
- the hydraulic excavator includes a crawler hydraulic excavator and a wheel hydraulic excavator.
- Work vehicle 100 may be remotely operable. That is, the controller 26 may be divided into a remote controller disposed outside the work vehicle 100 and an in-vehicle controller disposed inside the work vehicle 100, and may be configured to be able to communicate with each other.
- the characteristics of the first speed limit information I1 are not limited to those of the above embodiment, and may be changed.
- the characteristic of the 2nd speed limit information I2 is not restricted to the thing of said embodiment, You may change. Alternatively, the normal speed limit control may be omitted.
- the method for determining the position of the cutting edge P4 of the work machine 2 is not limited to that of the above embodiment, and may be changed.
- the position detection unit 36 may be disposed on the cutting edge P4 of the work machine 2.
- the method for detecting the distance d1 between the work machine 2 and the design surface 41 is not limited to that of the above embodiment, and may be changed.
- the distance d1 between the work machine 2 and the design surface 41 may be detected by an optical, ultrasonic, or laser beam type distance measuring device.
- the control determination unit 53 cancels the leveling control and executes the rolling pressure control.
- the control determination unit 53 may simply cancel the leveling control. That is, the control determination unit 53 may cancel the leveling control and change to the manual mode when the rolling pressure determination condition is satisfied during the leveling control.
- the manual mode is a control mode in which the work implement 2 is manually operated without assistance by automatic control such as the above-described leveling control or rolling pressure control.
- the rolling pressure determination condition is not limited to that in the above embodiment, and may be changed.
- the work situation determination unit 52 reverses the operation direction of the boom 6 after satisfying a1 / A1 ⁇ r1 (first rolling pressure condition) (second rolling pressure condition).
- first rolling pressure condition first rolling pressure condition
- second rolling pressure condition second rolling pressure condition
- the work situation determination unit 52 determines that the work situation is in the first rolling state when a1 / A1 ⁇ r1 (first rolling condition) is satisfied. Good.
- the work situation determination unit 52 indicates that the work situation is in the second rolling state when the operation direction of the boom 6 is reversed (second rolling condition) after the first rolling condition is satisfied. You may judge. That is, the work situation determination unit 52 may determine that the work situation is in the second rolling state when the second rolling condition is satisfied after the first rolling condition.
- the control determination unit 53 may start the above-described rolling pressure control when the work phase is the first rolling pressure state.
- the rolling pressure control may be changed to the leveling control.
- work which leveles the ground after rolling can be performed easily.
- the control determination unit 53 may maintain the rolling pressure control. Thereby, even when an operation that is confused with the operation during the leveling work is performed during the rolling work, it is possible to prevent the leveling control from being erroneously performed.
- the distance acquisition unit 51 calculates the distance d1 between the cutting edge P4 of the work machine 2 and the design surface 41, but the present invention is not limited to this.
- the distance acquisition unit 51 may acquire the distance d1 between the work implement and the design landform based on the position information of the contour point of the bucket including the cutting edge P4 and the position information of the design surface 41. In this case, among the contour points of the bucket, the distance between the contour point that minimizes the distance from the design surface and the design surface is adopted as the distance between the work implement and the design landform.
- the leveling work and the rolling work can be satisfactorily performed in the work vehicle.
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Abstract
Description
6 ブーム
7 アーム
8 バケット(作業具)
51 距離取得部
52 作業局面判定部
53 制御決定部
54 作業機制御部
100 作業車両
300 制御システム
Claims (12)
- 作業機を有する作業車両の制御システムであって、
作業対象の目標形状を表す設計地形と、前記作業機との間の距離を取得する距離取得部と、
前記作業機による作業が整地作業であることを示す整地判定条件が満たされているか否か、及び、前記作業機による作業が転圧作業であることを示す転圧判定条件が満たされているか否かを判定する作業局面判定部と、
前記整地判定条件が満たされているときには、前記作業機が前記設計地形に沿って移動するように前記作業機を制御する整地制御の実行を決定し、前記転圧判定条件が満たされているときには、前記作業機と前記設計地形との間の距離に応じて前記設計地形に向かう前記作業機の速度を制限する転圧制御の実行を決定する制御決定部と、
を備え、
前記制御決定部は、前記転圧制御の実行中に前記整地判定条件が満たされたときには、前記転圧制御を維持する、
作業車両の制御システム。 - 前記制御決定部は、前記整地制御の実行中に前記転圧判定条件が満たされたときには、前記整地制御を解除する、
請求項1に記載の作業車両の制御システム。 - 前記制御決定部は、前記整地制御の実行中に前記転圧判定条件が満たされたときには、前記整地制御を解除して、前記転圧制御を実行する、
請求項1又は2に記載の作業車両の制御システム。 - 前記作業局面判定部は、前記作業機を操作するための操作部材からの操作信号を取得し、前記操作部材の操作内容に基づいて、前記整地判定条件が満たされているか否か、及び、前記転圧判定条件が満たされているか否かを判定する、
請求項1から3のいずれかに記載の作業車両の制御システム。 - 前記作業機は、ブームと、前記ブームの先端に取り付けられるアームと、前記アームの先端に取り付けられる作業具とを有し、
前記整地判定条件は、前記アームの操作を含む、
請求項1から4のいずれかに記載の作業車両の制御システム。 - 前記転圧判定条件は、前記ブームの操作を含む、
請求項5に記載の作業車両の制御システム。 - 前記転圧判定条件は、第1転圧条件と第2転圧条件とを含み、
前記制御決定部は、前記第1転圧条件が満たされたときに前記転圧制御を開始し、
前記制御決定部は、前記第1転圧条件と前記第2転圧条件とのうち前記第1転圧条件のみが満たされているときに前記整地判定条件が満たされた場合には、前記整地制御に移行し、
前記制御決定部は、前記第1転圧条件に続けて前記第2転圧条件が満たされたときに前記整地判定条件が満たされた場合には、前記転圧制御を維持する、
請求項1から6のいずれかに記載の作業車両の制御システム。 - 前記転圧判定条件は、第1転圧条件と第2転圧条件とを含み、
前記制御決定部は、前記第1転圧条件が満たされたときに前記転圧制御を開始し、
前記制御決定部は、前記第1転圧条件と前記第2転圧条件とのうち前記第1転圧条件のみが満たされているときに前記整地判定条件が満たされた場合には、前記整地制御に移行し、
前記制御決定部は、前記第1転圧条件に続けて前記第2転圧条件が満たされたときに前記整地判定条件が満たされた場合には、前記転圧制御を維持する、
請求項5又は6に記載の作業車両の制御システム。 - 前記第1転圧条件は、前記ブームの所定方向への操作を含み、
前記第2転圧条件は、前記ブームの前記所定方向と逆方向への操作を含む、
請求項8に記載の作業車両の制御システム。 - 作業機を有する作業車両の制御システムであって、
作業対象の目標形状を表す設計地形と、前記作業機との間の距離を取得する距離取得部と、
前記作業機による作業が整地作業であることを示す整地判定条件が満たされているか否か、及び、前記作業機による作業が転圧作業であることを示す転圧判定条件が満たされているか否かを判定する作業局面判定部と、
前記作業機が前記設計地形に沿って移動するように前記作業機を制御する整地制御と、前記作業機と前記設計地形との間の距離に応じて前記設計地形に向かう前記作業機の速度を制限する転圧制御との実行を決定する制御決定部と、
を備え、
前記転圧判定条件は、第1転圧条件と第2転圧条件とを含み、
前記制御決定部は、前記第1転圧条件が満たされたときに前記転圧制御を開始し、
前記制御決定部は、前記第1転圧条件と前記第2転圧条件とのうち前記第1転圧条件のみが満たされているときに前記整地判定条件が満たされた場合には、前記整地制御に移行し、
前記制御決定部は、前記第1転圧条件に続けて前記第2転圧条件が満たされたときに前記整地判定条件が満たされた場合には、前記転圧制御を維持する、
作業車両の制御システム。 - 作業機を有する作業車両の制御方法であって、
作業対象の目標形状を表す設計地形と、前記作業機との間の距離を取得するステップと、
前記作業機による作業が整地作業であることを示す整地判定条件が満たされているか否かを判定するステップと、
前記作業機による作業が転圧作業であることを示す転圧判定条件が満たされているか否かを判定するステップと、
前記整地判定条件が満たされているときに、前記作業機が前記設計地形に沿って移動するように前記作業機を制御する整地制御を実行するステップと、
前記転圧判定条件が満たされているときに、前記作業機と前記設計地形との間の距離に応じて前記設計地形に向かう前記作業機の速度を制限する転圧制御を実行するステップと、
前記転圧制御の実行中に前記整地判定条件が満たされたときに、前記転圧制御を維持するステップと、
を備える作業車両の制御方法。 - 作業機と、
前記作業機を制御する作業機制御部と、
を備え、
前記作業機制御部は、
前記作業機による作業が整地作業であることを示す整地判定条件が満たされているときには、作業対象の目標形状を表す設計地形に沿って前記作業機が移動するように前記作業機を制御する整地制御によって前記作業機を制御し、
前記作業機による作業が転圧作業であることを示す転圧判定条件が満たされているときには、前記作業機と前記設計地形との間の距離に応じて前記設計地形に向かう前記作業機の速度を制限する転圧制御によって前記作業機を制御し、
前記転圧制御の実行中に前記整地判定条件が満たされたときには、前記転圧制御を維持する、
作業車両。
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DE112016000015.4T DE112016000015B4 (de) | 2016-03-17 | 2016-03-17 | Steuersystem für Arbeitsfahrzeug, Steuerverfahren und Arbeitsfahrzeug |
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- 2016-03-17 JP JP2016535075A patent/JP6062115B1/ja active Active
- 2016-03-17 WO PCT/JP2016/058574 patent/WO2016125916A1/ja active Application Filing
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US20170268204A1 (en) | 2017-09-21 |
KR101731368B1 (ko) | 2017-04-28 |
US9803340B2 (en) | 2017-10-31 |
DE112016000015T5 (de) | 2016-12-01 |
DE112016000015B4 (de) | 2017-10-26 |
JP6062115B1 (ja) | 2017-01-18 |
JPWO2016125916A1 (ja) | 2017-04-27 |
US10443214B2 (en) | 2019-10-15 |
CN106029991A (zh) | 2016-10-12 |
US20180002901A1 (en) | 2018-01-04 |
CN106029991B (zh) | 2017-07-28 |
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