WO2016121316A1 - Substrate equipped with electroconductive film - Google Patents

Substrate equipped with electroconductive film Download PDF

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Publication number
WO2016121316A1
WO2016121316A1 PCT/JP2016/000190 JP2016000190W WO2016121316A1 WO 2016121316 A1 WO2016121316 A1 WO 2016121316A1 JP 2016000190 W JP2016000190 W JP 2016000190W WO 2016121316 A1 WO2016121316 A1 WO 2016121316A1
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WO
WIPO (PCT)
Prior art keywords
group
film
acid
conductive film
base material
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PCT/JP2016/000190
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French (fr)
Japanese (ja)
Inventor
淳司 岩佐
大幹 芝田
栄子 三枝
Original Assignee
日本曹達株式会社
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Priority to JP2016571833A priority Critical patent/JPWO2016121316A1/en
Publication of WO2016121316A1 publication Critical patent/WO2016121316A1/en

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/38Improvement of the adhesion between the insulating substrate and the metal
    • H05K3/381Improvement of the adhesion between the insulating substrate and the metal by special treatment of the substrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/043Improving the adhesiveness of the coatings per se, e.g. forming primers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/044Forming conductive coatings; Forming coatings having anti-static properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • C09D183/06Polysiloxanes containing silicon bound to oxygen-containing groups
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/14Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/38Improvement of the adhesion between the insulating substrate and the metal

Definitions

  • the present invention relates to a substrate with a conductive film in which a conductive film is formed on the substrate surface with good adhesion.
  • conductive films formed using conductive inks or pastes containing metal particles and conductive polymers have been widely used to form electrodes and circuits for electronic components, electromagnetic wave shields, and the like. Further, due to recent demands for miniaturization of devices and circuits, for example, attempts have been made to form conductive film wiring on a flexible substrate such as polyimide so that the substrate can be stored in a folded state.
  • such a substrate has low heat resistance, and it is necessary to sinter the conductive ink at a low temperature when forming the conductive film.
  • a conductive film is formed by applying and sintering a conductive ink or paste containing fine metal particles on a substrate, there is a problem that the conductive film is easily peeled off from the substrate because the adhesion between the conductive film and the substrate is low. is there.
  • Patent Document 1 a method for improving the adhesion between the substrate and the conductive film laminated thereon is known by forming a base film on the substrate surface.
  • an overcoat agent containing vinyl chloride / acrylic / polycarbonate as a primer composition is applied on a plastic substrate, and then dried at 80 ° C. for 30 minutes to form a base film, and It describes a method for obtaining a substrate with a conductive film by applying a conductive composition comprising silver oxide and a fatty acid silver salt on a base film, followed by heating at 180 ° C. for 3 minutes.
  • Patent Document 2 a base film containing an organic salt or an inorganic salt and a binder resin such as polyvinyl alcohol is formed on a glass substrate whose surface has been subjected to oxygen plasma treatment, and further, a quencher is formed on the base film.
  • a method for forming a conductive film having no unevenness and good adhesion to a substrate by forming a circular dot pattern of silver nanoink containing sodium acid as a dispersant with an inkjet device and drying at 150 ° C. for 30 minutes is described. Yes.
  • a composition containing the following (A), (B), and (C-1) or (C-2) is used as a method for surface modification by applying a coating material on the surface of a substrate.
  • a method is known in which a thin film having excellent adhesion and hardness to a substrate is formed on the surface by heating after coating on a material.
  • the conductive composition is limited to a composition containing silver oxide and a fatty acid silver salt, and is not a general-purpose one that can be used for conductive ink in general.
  • the method described in Patent Document 2 is a method for forming a conductive pattern by an ink jet method, in which the conductive film has a uniform film thickness in the case of combining a metal particle-containing ink having specific physical properties and a primer layer having specific properties. And the effect of adhesion to the substrate can be obtained.
  • the present invention has been made in view of the above circumstances, and has good adhesion between a base material and a conductive film regardless of the type of the base material or conductive ink, and has a conductive film with no unevenness on the surface. It aims at providing the base material with a film
  • the present inventor found that when a conductive film was laminated on a base material provided with a base film formed from a specific coating composition on the surface, the base material and the conductive film The present invention was completed by finding that a substrate with a conductive film having good adhesion to the surface and having no unevenness on the surface of the conductive film was obtained.
  • the present invention (1) A base material with a conductive film having a base film and a conductive film in this order on the surface of the base material, wherein the base film contains the following components (A), (B), and (C): A substrate with a conductive film, which is a film obtained from the coating composition; (A) Hydrolysis condensate of epoxy group-containing trialkoxysilane, (B) polyamines, (C) at least selected from the group consisting of organic acids having a pKa in the range of 2.0 to 6.0 at 25 ° C., and alcohols having 2 to 5 carbon atoms having a perfluoroalkyl group and / or a perfluoroalkylene group 1 type (2) The substrate with a conductive film according to (1), wherein the substrate is a resin substrate, (3) The base material with a conductive film according to (1), wherein the conductive film contains a sintered body of metal fine particles, (4) The substrate with a conductive film according to (3), wherein the sintered body of
  • the adhesion to the base material regardless of the type of the base material or the conductive composition. can be obtained, and a substrate with a conductive film having a conductive film with no unevenness on the surface can be obtained.
  • the present invention is a substrate with a conductive film having a base film and a conductive film in this order on the surface of the base material, wherein the base film comprises the following components (A), (B), and (C): It is a base material with an electrically conductive film which is a film
  • Substrates used in the present invention include resin substrates such as polyimide and polyester, glass-epoxy substrates, silicone substrates, ceramic substrates, and glass substrates.
  • the material of the resin substrate used in the present invention is not particularly limited.
  • stacked the different material which has these materials as a main component may be sufficient.
  • the base material formed from a polyethylene terephthalate, a polyethylene naphthalate, or a polyimide is preferable from the point which is excellent in a softness
  • the shape may be any shape such as a film shape, a sheet shape, or a plate shape, but a film shape is particularly preferable.
  • the film-like substrate may be made of an unstretched film or may be made of a stretched film. Moreover, even if it is a single layer film, the laminated film which laminated
  • the thickness of the film-like substrate is not particularly limited, but is usually 1 to 1000 ⁇ m, preferably 3 to 500 ⁇ m. It is preferable to have flexibility enough to handle a roll-to-roll process.
  • Undercoat film The undercoat film of the present invention is formed on the surface of the base material, and the adhesiveness between the conductive film and the base material and the film formability of the conductive film are improved by modifying the base material surface like glass. It is a film formed for the purpose of improvement.
  • the coating composition (henceforth the coating composition of this invention) containing the following component (A), (B), and (C) for forming a base film is explained in full detail.
  • the structure of the hydrolysis condensate is not particularly limited as long as it is a compound having an epoxy group in addition to the functional group portion lost due to hydrolysis or the like.
  • the structure is not limited to the following formula (I-1) or (I -2) can be exemplified.
  • R represents a hydrocarbon group having an epoxy group or a glycidoxy group
  • R 1 represents an alkyl group having 1 to 10 carbon atoms which may have a substituent.
  • one or more epoxy groups or glycidoxy groups may be contained, and preferably 1 to 3 are included, and both epoxy groups and glycidoxy groups may be contained.
  • R may have other substituents, and may have —O—, —CO—, —COO— or the like as a linking group.
  • hydrocarbon group of the “hydrocarbon group having an epoxy group or glycidoxy group” of R, specifically, an alkyl group, a cycloalkyl group, a cycloalkylalkyl group, an alkenyl group, a cycloalkenyl group, an alkynyl group, An aryl group, an arylalkyl group, an arylalkenyl group and the like can be exemplified, and the carbon number is preferably in the range of 1 to 30, more preferably in the range of 1 to 10.
  • alkyl group examples include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, s-butyl group, t-butyl group, n-pentyl group, and isopentyl group.
  • Neopentyl group Neopentyl group, n-hexyl group, isohexyl group, n-heptyl group, n-octyl group, n-nonyl group, isononyl group, n-decyl group, lauryl group, tridecyl group, myristyl group, pentadecyl group, palmityl group , Heptadecyl group, stearyl group and the like.
  • cycloalkyl group examples include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, and the like.
  • the “cycloalkylalkyl group” is a group in which a cycloalkyl group and an alkyl group are bonded. Specifically, a cyclopropylmethyl group, a cyclopropylethyl group, a cyclopropylpropyl group, a cyclobutylmethyl group, a cyclopentylmethyl group, Examples thereof include a cyclohexylmethyl group, a cycloheptylmethyl group, a cyclooctylmethyl group, and the like. Preferably, a cycloalkyl group having 3 to 10 carbon atoms and an alkyl group having 1 to 10 carbon atoms are bonded to each other.
  • alkenyl group examples include a vinyl group, a prop-1-en-1-yl group, an allyl group, a but-1-en-1-yl group, a but-2-en-1-yl group, But-3-en-1-yl group, but-1-en-2-yl group, but-3-en-2-yl group, penta-1-en-1-yl group, penta-4-ene- 1-yl group, penta-1-en-2-yl group, penta-4-en-2-yl group, 3-methyl-but-1-en-1-yl group, hexa-1-en-1- Yl group, hexa-5-en-1-yl group, hepta-1-en-1-yl group, hepta-6-en-1-yl group, octa-1-en-1-yl group, octa-7 Examples include -en-1-yl group, buta-1,3-dien-1-yl group, and the like.
  • cycloalkenyl group examples include 1-cyclopenten-1-yl group, 2-cyclopenten-1-yl group, 1-cyclohexen-1-yl group, 2-cyclohexen-1-yl group, and 3-cyclohexene. Examples thereof include a 1-yl group and the like.
  • alkynyl group examples include ethynyl group, prop-1-in-1-yl group, prop-2-yn-1-yl group, but-1-in-1-yl group, but-3- In-1-yl group, penta-1-in-1-yl group, penta-4-in-1-yl group, hexa-1-in-1-yl group, hexa-5-in-1-yl group And hept-1-in-1-yl group, octa-1-in-1-yl group, octa-7-in-1-yl group and the like.
  • Aryl group means a monocyclic or polycyclic aryl group, and in the case of a polycyclic aryl group, in addition to fully unsaturated, partially saturated groups are also included. Specifically, a phenyl group, a naphthyl group, an azulenyl group, an indenyl group, an indanyl group, a tetralinyl group and the like can be exemplified.
  • the “arylalkyl group” is a group in which an aryl group and an alkyl group are bonded. Specifically, a benzyl group, a phenethyl group, a 3-phenyl-n-propyl group, a 4-phenyl-n-butyl group, a 5-phenyl group, Examples thereof include a phenyl-n-pentyl group and an 8-phenyl-n-octyl group, and a group in which an aryl group having 6 to 10 carbon atoms and an alkyl group having 1 to 10 carbon atoms are bonded is preferable.
  • the “arylalkenyl group” is a group in which an aryl group and an alkenyl group are bonded, and specifically includes a styryl group, a 3-phenyl-prop-1-en-1-yl group, a 3-phenyl-prop-2-yl group.
  • a group in which an aryl group having 6 to 10 carbon atoms and an alkenyl group having 2 to 10 carbon atoms are bonded is preferable.
  • hydrocarbon group may have a substituent other than an epoxy group and a glycidoxy group.
  • a substituent include a halogen atom, an alkyl group, an alkenyl group, and an alkoxy group.
  • (meth) acryloxy groups include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
  • specific examples of the alkoxy group include a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, an n-butoxy group, an isobutoxy group, and a t-butoxy group.
  • an alkyl group and an alkenyl group the same specific example as the alkyl group and alkenyl group in said R can be illustrated.
  • an alkyl group having 1 to 10 carbon atoms of "the alkyl group which has ⁇ carbon atoms 1 be 10 substituted” in R 1, the number of carbon atoms in the R is the same as the alkyl group having 1 to 10 Things can be illustrated.
  • substituent “which may have a substituent” include a halogen atom, an alkoxy group, a (meth) acryloxy group, and the like.
  • halogen atom and alkoxy group include the same specific examples as the halogen atom and alkoxy group exemplified as substituents other than the epoxy group and glycidoxy group in R above.
  • epoxy group-containing trialkoxysilane or hydrolysis condensate thereof include the following compounds, but are not limited thereto. Moreover, these can be used individually by 1 type or in mixture of 2 or more types.
  • glycidoxyalkyltrialkoxysilane or glycidoxyalkenylalkoxysilane is preferable, and specific examples thereof include compounds represented by the following formulae.
  • the method for producing a hydrolysis-condensation product of an epoxy group-containing trialkoxysilane includes an epoxy group-containing trialkoxysilane as a raw material, water, and an amino group or imino group in which one or more hydrogen atoms are bonded.
  • Examples of the method of mixing and stirring polyamines or imidazoles having two or more in one molecule, if necessary, acid and organic solvent can be exemplified, but the mixing order and the stirring speed are not particularly limited, and are arbitrary. Or any speed can be set.
  • the temperature at the time of mixing and stirring is not particularly limited, and it is preferably in the range of room temperature to the boiling point of the solvent used, more preferably at room temperature.
  • the room temperature is the outside air temperature at the place where mixing and stirring is performed, but a temperature in the range of 15 to 35 ° C. is preferable.
  • the epoxy group-containing trialkoxysilane, water, and polyamines having two or more amino groups or imino groups bonded to one or more hydrogen atoms in one molecule, or all imidazoles coexist. It is preferable to stir for 2 to 3 hours. After hydrolysis, if necessary, dilute with an organic solvent or water.
  • water and optionally a silanol condensation catalyst are added to the epoxy group-containing trialkoxysilane, and at 5 to 100 ° C., preferably 20 to 60 ° C., 1 minute to 10 days, preferably 30 minutes to 24 hours.
  • the method of making it react can be illustrated.
  • the amount of water is not particularly limited as long as the epoxy group-containing trialkoxysilane used is more than the amount that can be hydrolyzed and condensed to some extent, and specifically, 0.5 mol relative to 1 mol of trialkoxysilane used.
  • the above is preferable, and 1.0 mol or more, 2.0 mol or more, 5.0 mol or more, or 10 mol or more is more preferable.
  • the amount of the silanol condensation catalyst used is not particularly limited, but is 0.
  • the molar ratio of the trialkoxysilyl group in the starting epoxy group-containing trialkoxysilane (silanol condensation catalyst / the silyl group) is 0.00.
  • the range of 001 to 1.0 is preferable, and the range of 0.01 to 1.0, or 0.1 to 0.5 is more preferable.
  • the silanol condensation catalyst is not particularly limited as long as it hydrolyzes the alkoxy group of the epoxy group-containing trialkoxysilane and condenses the silanol to form a siloxane bond.
  • Dialkyltin dicarboxylates such as silmaleate, dibutyltin dibenzylmalate, dibutyltin maleate, dioctyltin diacetate, dioctyltin distearate, dioctyltin dilaurate, dioct
  • silane coupling agents having amino groups such as amino-modified silyl polymers, silylated amino polymers, unsaturated aminosilane complexes, phenylamino long-chain alkylsilanes, aminosilylated silicones, and the like, which are modified derivatives of these, and ferrastic Examples include known silanol condensation catalysts such as acidic catalysts such as fatty acids such as acids and organic acidic phosphate compounds, and basic catalysts.
  • a photoacid generator can also be used as a silanol condensation catalyst.
  • Specific examples of photoacid generators include tetrafluoroborate (BF 4 ⁇ ), hexafluorophosphate (PF 6 ⁇ ), fluoroalkyl phosphate (PF m (RF) 6-m ⁇ (RF represents a fluorinated alkyl group).
  • M represents an integer of 0 to 5)
  • hexafluoroantimonate SbF 6 ⁇
  • hexafluoroarsenate AsF 6 ⁇
  • hexachloroantimonate SbCl 6 ⁇
  • tetraphenylborate tetrakis (Trifluoromethylphenyl) borate, tetrakis (pentafluoromethylphenyl) borate, perchlorate ion (ClO 4 ⁇ ), trifluoromethanesulfonate ion (CF 3 SO 3 ⁇ ), fluorosulfonate ion (FSO 3 ⁇ ), Toluene sulfonate ion, trinitrobe Zensurufon anion, a sulfonium salt or iodonium salt having an anion such as trinitrotoluene sulfonate anion can be used.
  • Silanol condensation catalysts can be used singly or in combination of two or more.
  • polyamines or imidazoles are used as the curing agent or curing accelerator for the epoxy group-containing trialkoxysilane, and therefore polyamines and imidazoles are preferably used as the silanol condensation catalyst. .
  • the z-average particle diameter measured by the dynamic light scattering method of the hydrolysis-condensation product of the epoxy group-containing trialkoxysilane used in the coating composition of the present invention is a viewpoint of film hardness, coating unevenness during coating, etc. From 5 to 50 nm is preferable, and 5 to 30 nm is more preferable. When it is larger than 50 nm, the pot life is short, there is a problem in storage stability, and smear may occur after coating. When it is smaller than 5 nm, the hardness of the coating film obtained from this composition May become insufficient.
  • polyamines used in the coating composition of the present invention are not particularly limited as long as they are compounds having two or more amino groups or imino groups bonded to one or more hydrogen atoms in one molecule. Specifically, ethylenediamine, trimethylenediamine, tetramethylenediamine, hexamethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, dipropylenetriamine, methylaminopropylamine, ethylaminopropylamine, N, N'- Dimethylhexamethylenediamine, bis (2-methylaminoethyl) ether, menthanediamine, isophoronediamine, 3,9-bis (3-aminopropyl) -2,4,8,10-tetraoxyspiro (5,5) undecane Adduct, screw (4-ami (Cyclohexyl) methane, o-phenylenediamine, m-phenylenediamine,
  • polyalkylene polyamines are preferable, and specific examples include diethylenetriamine, triethylenetetramine, tetraethylenepentamine, and dipropylenetriamine.
  • the amount of polyamines used is not particularly limited, but is 1 / (total of all nitrogen atoms in one molecule of polyamines per 1 mol of epoxy groups in epoxy group-containing trialkoxysilane and / or its hydrolysis condensate.
  • Numberer of hydrogen atoms It is preferable to use at least mol, and the range is 1.2 times to 10 times mol, 1.5 times to 5 times mol of 1 / (number of all hydrogen atoms on all nitrogen atoms in one molecule of polyamine). Or a range of 1.8 to 2.5 moles.
  • 1 / total number of hydrogen atoms on all nitrogen atoms in one molecule of polyamine
  • curing may be insufficient and a film with high hardness may not be obtained.
  • 1 / (polyamines 1 When it is larger than 10 times the mole of all hydrogen atoms on all nitrogen atoms in the molecule, polyamines may remain and a film having sufficient hardness may not be obtained.
  • the organic acid used it is preferable to use an organic acid having a pKa at 25 ° C. in the range of 2.0 to 6.0, preferably in the range of 3.0 to 5.0.
  • organic acids include formic acid, acetic acid, propionic acid, butyric acid, isobutyric acid, valeric acid, isovaleric acid, caproic acid, isocaproic acid, chloroacetic acid, fluoroacetic acid, bromoacetic acid, and 3-chloropropion.
  • an aliphatic monocarboxylic acid, benzoic acid, or substituted benzoic acid can be illustrated preferably.
  • the amount of the organic acid used is not particularly limited, but is preferably in the range of 0.3 to 1.2 mol, preferably 0.5 to 1.0 mol, or 0.6 to 0, relative to 1 mol of the polyamine used. A range of .9 mol is more preferred. When the amount is less than 0.3 mol, the storage stability of the composition may be lowered. When the amount is more than 1.2 mol, a coating film having sufficient hardness may not be formed.
  • alcohol having 2 to 5 carbon atoms having a perfluoroalkyl group and / or a perfluoroalkylene group used in the coating composition of the present invention include 2,2,2-trifluoroethanol, 1,1 , 2,2,2-pentafluoroethanol, 3,3,3-trifluoro-1-propanol, 2,2,3,3,3-pentafluoro-1-propanol, 1,1,2,2,3 , 3,3-heptafluoro-1-propanol, 1,1,1,3,3,3-hexafluoro-2-propanol, 2-trifluoromethyl-2-propanol, 2-methyl-1,1,1 , 3,3,3-hexafluoro-2-propanol, 2,2,3,3,4,4,4-heptafluoro-1-butanol, nonafluoro-t-butanol, 2,2,3,3 , It can be exemplified 4,5,5- octafluoro-1-pentanol
  • the usage-amount of the fluorinated alcohol in this composition is not restrict
  • the solid content concentration in the coating composition of the present invention is not particularly limited, but considering the appearance of the coating film, coating properties, curability, coating film properties, storage stability of the composition, etc., (A) epoxy group It is preferable to use such an amount that the hydrolyzed condensate of the contained trialkoxysilane and the solid content concentration of the (B) polyamine are in the range of 0.5 to 50% by mass with respect to the total mass, 1.0 to 30 More preferred are ranges of mass%, 1.0 to 20 mass%, 1.0 to 10 mass%, 1.5 to 5.0 mass%, or 1.8 to 3 mass%.
  • the usage-amount of an organic solvent and water can be suitably determined in the range which can be adjusted to the said solid content concentration.
  • the coating composition of the present invention can use an organic solvent to adjust the solid content concentration in the composition, and as such a solvent, any solvent that can maintain the uniformity and stability of the solution can be used.
  • a solvent any solvent that can maintain the uniformity and stability of the solution can be used.
  • Specific examples include, but are not limited to, methanol, ethanol, propyl alcohol, isopropyl alcohol, n-butanol, s-butanol, t-butanol, n-pentanol, ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, Alcohols such as ethylene glycol monomethyl ether, propylene glycol monomethyl ether, ethylene glycol monoethyl ether, tetrahydrofuran, ethylene glycol dimethyl ether, propylene glycol dimethyl ether, tetrahydropyran, etc.
  • Ethers acetone, methyl ethyl ketone, acetylacetone, cyclohexanone and other ketones, methyl acetate, esters such as ethylene glycol monoacetate, formamide, N, N-dimethylformamide, N, N-dimethylacetamide, pyrrolidone, N-methylpyrrolidone, etc.
  • the amides include alcohols having 1 to 5 carbon atoms. These can be used alone or in combination of two or more. It is preferable to use water as the other solvent.
  • the organic solvent to be used is preferably an organic solvent that dissolves in water.
  • the ratio of water to the organic solvent is not particularly limited as long as it is an amount ratio that makes a uniform solution as a composition after using a necessary amount.
  • the mass ratio of water to organic solvent (water / organic solvent) is preferably in the range of 30/70 to 95/5. , 50/50 to 90/10, 60/40 to 80/20, or 65/35 to 75/25 are more preferable.
  • the amount of water used for hydrolysis of trialkoxysilane is low because the solubility of water in the organic solvent is low. It is preferable to use it in an amount in a range where the composition becomes more than the necessary amount.
  • curing agents or curing accelerators can be added as necessary.
  • Modified amine compounds, dicyandiamide, guanidine Other amine compounds such as organic acid hydrazide, diaminomaleonitrile, amine imide, boron trifluoride-piperidine complex, boron trifluoride-monoethylamine complex, etc .; Imidazoline compounds such as 2-methylimidazoline and 2-phenylimidazoline; Amide compounds such as polyamide obtained by condensation of dimer acid and polyamine; Active carbonyl compounds such as aryl and thioaryl esters of carboxylic acids; Phenol novolak, cresol novolak, polyol, polymercaptan, polysulfide, 2- (dimethylaminomethylphenol), 2,4,6-tris (dimethylaminomethyl) phenol, 2,4,6-tris (dimethylaminomethyl) phenol Phenols such as tri-2-ethylhexyl hydrochloride, alcohols, thiols, ether
  • a tetraalkoxysilane, a trialkoxysilane other than an epoxy group-containing trialkoxysilane, or a dialkoxysilane can be added and used.
  • alkoxysilanes include tetraalkoxysilanes such as tetramethoxysilane, tetraethoxysilane, tetra (n-propoxy) silane, tetra (isopropoxy) silane, and tetra (n-butoxy) silane; Methyltrimethoxysilane, methyltriethoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, n-propyltrimethoxysilane, n-propyltriethoxysilane, isopropyltrimethoxysilane, isopropyltriethoxysilane, n-butyltrimethoxysilane,
  • Such a partial hydrolysis-condensation product include trade names “MKC silicate MS51”, “MKC silicate MS56”, “MKC silicate MS57”, and “MKC silicate MS60” manufactured by Mitsubishi Chemical Corporation (both are tetramethoxy). Silane condensate); trade names “Ethyl silicate 40” and “ethyl silicate 48” (both are condensates of tetraethoxysilane) manufactured by Colcoat Co., Ltd.
  • alkoxysilane condensate trade names “MKC silicate MS56B15”, “MKC silicate MS56B30”, “MKC silicate MS58B15”, “MKC silicate MS56I30”, “MKC silicate MS56F20” manufactured by Mitsubishi Chemical Corporation; Product name of It can be exemplified MS-485 ", and the like.
  • other components can be added depending on the application, and specifically, various surfactants, dyes, pigments, dispersion materials, water repellent materials, thickeners, A fragrance
  • the stirring temperature is not particularly limited, but is preferably in the range of room temperature to the boiling temperature of the solvent used, and more preferably at room temperature. In this case, the room temperature is the outside temperature of the place where the stirring is performed, but a range of 15 to 35 ° C. is preferable.
  • the conductive film of the present invention is a film that is provided on a base material having a base film formed on the surface, and is obtained by applying conductive ink and heating or sintering.
  • a sintered body of metal fine particles is included.
  • the ink containing conductive polymer compounds such as a polyethylene dioxythiophene (PEDOT) / polystyrene sulfonic acid (PSS), and a metal microparticle.
  • PEDOT polyethylene dioxythiophene
  • PSS polystyrene sulfonic acid
  • metal microparticle examples thereof include ink and paste dispersed in a solvent or resin.
  • Examples of the metal fine particles contained in the conductive ink include gold, silver, platinum, palladium, rhodium, osmium, ruthenium, iridium, copper, nickel, cobalt, iron, tin, chromium, titanium, tantalum, tungsten, and indium.
  • a metal or an alloy thereof can be used, and it is particularly preferable to use gold, silver, palladium, or copper.
  • the shape and size of the metal fine particles are not particularly limited, but those having an average particle diameter of 1 nm to 100 nm are preferably used.
  • the conductive ink examples include water-based conductive ink and organic conductive ink, but organic conductive ink in which metal fine particles are dispersed in an organic dispersion medium is particularly preferable.
  • the content of the metal fine particles in the conductive ink is 10 to 60% by mass, and if necessary, other components include a dispersant, a resin, a solvent, or the like.
  • the base material with a conductive film of the present invention is formed by forming a base film on the base material, further laminating the conductive film on the base film, and then heating or sintering. Obtained.
  • the undercoat film of the present invention is formed by applying the coating composition to the surface of a substrate by a known coating method such as brush, spray, dip, spin coating, bar coating, or gravure printing, and then drying the coating composition. be able to. Drying can be performed by room temperature drying and / or heating. Specifically, it is carried out at 20 ° C. to 250 ° C., preferably 20 ° C. to 150 ° C. for 10 seconds to 24 hours, preferably 30 seconds to 10 hours.
  • the undercoat film to be obtained is not particularly limited, but is preferably more than 10 nm and not more than 5 ⁇ m.
  • the substrate may be subjected to a surface treatment in advance.
  • the surface treatment include plasma treatment, corona discharge treatment, flame treatment, ozone treatment, ultraviolet treatment, radiation treatment, and chemical treatment.
  • plasma treatment corona discharge treatment
  • flame treatment flame treatment
  • ozone treatment ultraviolet treatment
  • radiation treatment radiation treatment
  • chemical treatment chemical treatment
  • the surface of the base material is greatly roughened, the flatness of the surface of the conductive film pattern to be formed is impaired, so these treatments are performed so that the surface of the base material is not greatly roughened. Preferably, it is done.
  • the conductive film of the present invention can be obtained by laminating a coating film made of conductive ink on a base material provided with the base film on the surface, and heating or sintering the coating film.
  • the coating film made of a conductive ink can be formed using a known coating method such as screen printing, ink jet printing, spin coating, roll coating, spray coating or the like.
  • the heating or sintering atmosphere may be an atmospheric oxidizing atmosphere (for example, air).
  • the heating or sintering temperature is in the range of 100 ° C. to 300 ° C., preferably in the range of 100 ° C. to 200 ° C.
  • the heating or sintering time is 30 seconds to 24 hours, preferably about 10 minutes to 10 hours.
  • the film thickness of the conductive film is preferably 2000 nm or less, more preferably 1000 nm or less, and most preferably 500 nm or less.
  • the base material with a conductive film of the present invention can be suitably used for, for example, production of circuits such as electronic circuits and antennas, electromagnetic wave absorbers, light reflectors, and the like.
  • Example 1 Preparation of coating composition To a solution obtained by dissolving 0.125 g (1.02 mmol) of benzoic acid in 17.15 g of 2-propanol, 0.125 g (1.21 mmol) of diethylenetriamine and 7.350 g of water were added and mixed. did. Further, 0.500 g (2.12 mmol) of 3-glycidoxypropyltrimethoxysilane (GPTMS) was added to this solution, and the mixture was stirred at room temperature for 2 hours to obtain a coating composition (A-1 having a solid content of 3.0% by mass). )
  • GTMS 3-glycidoxypropyltrimethoxysilane
  • a coating composition (A-1) was formed on a 20 mm ⁇ 20 mm polyimide (PI) film.
  • the prepared coating composition (A-1) was applied to the PI film by a bar coating method and then dried in an oven (100 ° C., 10 minutes) to obtain a film (B-1) with an undercoat film.
  • a silver ink (product name “SR6000”, manufactured by Bando Chemical Co., Ltd., 40% by mass of silver, tetradecane dispersion) was applied onto the film (B-1) with a base film by spin coating (rotation speed 1500 rpmm, 60 seconds). After coating, the film was dried in an oven (100 ° C., 60 minutes) to obtain a film with conductive film (C-1).
  • Example 2 A conductive film was formed by the same method as in Example 1 except that the PI resin film was changed to a polyethylene naphthalate (PEN) film to obtain a film with conductive film (C-2).
  • PEN polyethylene naphthalate
  • Example 3 A conductive film was formed by the same method as in Example 1 except that the PI resin film was changed to a polyethylene terephthalate (PET) film to obtain a film with conductive film (C-3).
  • PET polyethylene terephthalate

Abstract

The objective of the present invention is to provide a substrate equipped with an electroconductive film, there being good adhesion between the substrate and the electroconductive film and no imperfections on the surface of the electroconductive film. A substrate equipped with an electroconductive film, having an underlayer film and an electroconductive film in the stated order on the surface of the substrate, the underlayer film being obtained from a coating composition that contains the following components (A), (B), and (C): (A) A hydrolysis condensation product of an epoxy-group-containing a trialkoxysilane (B) A polyamine (C) At least one substance selected from the group comprising organic acids with a pKa at 25°C of 2.0-6.0, and C2-5 alcohols having a perfluoroalkyl group and/or a perfluoroalkylene group

Description

導電膜付き基材Substrate with conductive film
 本発明は、基材表面に密着性よく導電膜が形成された導電膜付き基材に関する。本願は、2015年1月26日に出願された日本国特許出願第2015-012375号に対し優先権を主張し、その内容をここに援用する。 The present invention relates to a substrate with a conductive film in which a conductive film is formed on the substrate surface with good adhesion. This application claims priority to Japanese Patent Application No. 2015-012375 filed on Jan. 26, 2015, the contents of which are incorporated herein by reference.
 従来、電子部品などの電極や回路、電磁波シールドなどを形成するために、金属粒子や導電性ポリマーを含有する導電性インク又はペーストを用いて形成される導電膜が広く利用されている。また、近年のデバイスや回路の小型化の要求により、例えば、ポリイミドのようなフレキシブル基板上に導電膜の配線を形成して、基板を折り畳んだ状態で収納可能にすることが試みられている。 Conventionally, conductive films formed using conductive inks or pastes containing metal particles and conductive polymers have been widely used to form electrodes and circuits for electronic components, electromagnetic wave shields, and the like. Further, due to recent demands for miniaturization of devices and circuits, for example, attempts have been made to form conductive film wiring on a flexible substrate such as polyimide so that the substrate can be stored in a folded state.
 しかし、このような基板は耐熱性が低く、導電膜を形成する際に、導電性インクを低温で焼結する必要がある。特に金属微粒子を含有する導電性インク又はペーストを基板上に塗布して焼結することにより導電膜を形成すると、導電膜と基板との密着性が低いため導電膜が基板から剥がれやすいという問題もある。 However, such a substrate has low heat resistance, and it is necessary to sinter the conductive ink at a low temperature when forming the conductive film. In particular, when a conductive film is formed by applying and sintering a conductive ink or paste containing fine metal particles on a substrate, there is a problem that the conductive film is easily peeled off from the substrate because the adhesion between the conductive film and the substrate is low. is there.
 そこで、基板表面に下地膜を形成させることで、基板とその上に積層する導電膜との密着性を向上させる方法が知られている。例えば、特許文献1には、プラスチック基材上に、プライマー組成物として塩ビ・アクリル・ポリカーボネートを含むオーバーコート剤を塗布した後、80℃で30分間乾燥させることで下地膜を形成し、さらに該下地膜の上に酸化銀と脂肪酸銀塩からなる導電性組成物を塗布した後、180℃で3分間加熱することにより導電性膜付き基材を得る方法が記載されている。また、特許文献2には、表面を酸素プラズマ処理したガラス基板上に、有機塩又は無機塩、及びポリビニルアルコールなどのバインダー樹脂を含有する下地膜を形成し、さらに該下地膜の上に、クエン酸ナトリウムを分散剤として含む銀ナノインクをインクジェット装置で円形ドットパターンを形成し150℃で30分間乾燥することにより、ムラがなく、基板への密着性のよい導電膜を形成する方法が記載されている。 Therefore, a method for improving the adhesion between the substrate and the conductive film laminated thereon is known by forming a base film on the substrate surface. For example, in Patent Document 1, an overcoat agent containing vinyl chloride / acrylic / polycarbonate as a primer composition is applied on a plastic substrate, and then dried at 80 ° C. for 30 minutes to form a base film, and It describes a method for obtaining a substrate with a conductive film by applying a conductive composition comprising silver oxide and a fatty acid silver salt on a base film, followed by heating at 180 ° C. for 3 minutes. In Patent Document 2, a base film containing an organic salt or an inorganic salt and a binder resin such as polyvinyl alcohol is formed on a glass substrate whose surface has been subjected to oxygen plasma treatment, and further, a quencher is formed on the base film. A method for forming a conductive film having no unevenness and good adhesion to a substrate by forming a circular dot pattern of silver nanoink containing sodium acid as a dispersant with an inkjet device and drying at 150 ° C. for 30 minutes is described. Yes.
 一方で、基材表面にコーティング材料を塗布して表面改質を行う方法として、下記(A)、(B)、及び、(C-1)又は(C-2)を含有する組成物を基材に塗布した後に加熱を行い、表面に基板への密着性や硬度に優れた薄膜を形成させる方法が知られている。(特許文献3を参照)
(A)エポキシ基含有トリアルコキシシランの加水分解縮合物、
(B)ポリアミン類、及び
(C-1)n-ペンタノール
又は
(C-2)25℃におけるpKaが2.0~6.0の範囲の有機酸又はパーフルオロアルキル基及び/又はパーフルオロアルキレン基を有する炭素数2~5のアルコール類
On the other hand, as a method for surface modification by applying a coating material on the surface of a substrate, a composition containing the following (A), (B), and (C-1) or (C-2) is used. A method is known in which a thin film having excellent adhesion and hardness to a substrate is formed on the surface by heating after coating on a material. (See Patent Document 3)
(A) Hydrolysis condensate of epoxy group-containing trialkoxysilane,
(B) polyamines, and (C-1) n-pentanol or (C-2) an organic acid or perfluoroalkyl group and / or perfluoroalkylene having a pKa in the range of 2.0 to 6.0 at 25 ° C C2-C5 alcohols having a group
特開2009-252494号公報JP 2009-252494 A 特開2010―272402号公報JP 2010-272402 A 国際公開第2014/119282号パンフレットInternational Publication No. 2014/119282 Pamphlet
 特許文献1に記載の下地膜では、導電性組成物が酸化銀と脂肪酸銀塩を含む組成物に限定されており、導電性インク全般に使用できる汎用的なものではない。また、特許文献2に記載の方法は、インクジェット法で導電パターンを形成する際に、特定の物性の金属微粒子含有インクと特定の性質を有するプライマー層を組み合わせた場合において、導電膜の膜厚均一性や基板への密着性の効果が得られるものである。 In the base film described in Patent Document 1, the conductive composition is limited to a composition containing silver oxide and a fatty acid silver salt, and is not a general-purpose one that can be used for conductive ink in general. In addition, the method described in Patent Document 2 is a method for forming a conductive pattern by an ink jet method, in which the conductive film has a uniform film thickness in the case of combining a metal particle-containing ink having specific physical properties and a primer layer having specific properties. And the effect of adhesion to the substrate can be obtained.
 本発明は、上記事情を鑑みてなされたものであり、基材や導電性インクの種類によらず基材と導電膜との密着性が良好であり、表面にムラのない導電膜を有する導電膜付き基材を提供することを目的とする。 The present invention has been made in view of the above circumstances, and has good adhesion between a base material and a conductive film regardless of the type of the base material or conductive ink, and has a conductive film with no unevenness on the surface. It aims at providing the base material with a film | membrane.
 本発明者は、上記課題を解決するため鋭意検討を行った結果、特定のコーティング組成物から形成される下地膜を表面に設けた基材上に、導電膜を積層すると、基材と導電膜との密着性が良好であり、導電膜の表面にムラがない導電膜付き基材が得られることを見出し、本発明を完成させた。 As a result of diligent studies to solve the above problems, the present inventor found that when a conductive film was laminated on a base material provided with a base film formed from a specific coating composition on the surface, the base material and the conductive film The present invention was completed by finding that a substrate with a conductive film having good adhesion to the surface and having no unevenness on the surface of the conductive film was obtained.
 すなわち、本発明は、
(1)基材の表面上に、下地膜及び導電膜をこの順で有する導電膜付き基材であって、前記下地膜が、下記成分(A)、(B)、及び(C)を含むコーティング組成物から得られる膜である、導電膜付き基材、
(A)エポキシ基含有トリアルコキシシランの加水分解縮合物、
(B)ポリアミン類、
(C)25℃におけるpKaが2.0~6.0の範囲の有機酸、並びにパーフルオロアルキル基及び/又はパーフルオロアルキレン基を有する炭素数2~5のアルコール類からなる群から選ばれる少なくとも1種
(2)前記基材が樹脂基材である、(1)に記載の導電膜付き基材、
(3)前記導電膜が金属微粒子の焼結体を含有する、(1)に記載の導電膜付き基材、
(4)前記金属微粒子の焼結体が銀微粒子の焼結体である、(3)に記載の導電膜付き基材、及び
(5)前記導電膜が、溶媒又は樹脂に分散した金属微粒子を含む導電性インク又は導電性ペーストの焼結体である、(1)に記載の導電膜付き基材に関する。
That is, the present invention
(1) A base material with a conductive film having a base film and a conductive film in this order on the surface of the base material, wherein the base film contains the following components (A), (B), and (C): A substrate with a conductive film, which is a film obtained from the coating composition;
(A) Hydrolysis condensate of epoxy group-containing trialkoxysilane,
(B) polyamines,
(C) at least selected from the group consisting of organic acids having a pKa in the range of 2.0 to 6.0 at 25 ° C., and alcohols having 2 to 5 carbon atoms having a perfluoroalkyl group and / or a perfluoroalkylene group 1 type (2) The substrate with a conductive film according to (1), wherein the substrate is a resin substrate,
(3) The base material with a conductive film according to (1), wherein the conductive film contains a sintered body of metal fine particles,
(4) The substrate with a conductive film according to (3), wherein the sintered body of metal fine particles is a sintered body of silver fine particles, and (5) metal fine particles in which the conductive film is dispersed in a solvent or a resin. It is related with the base material with a conductive film as described in (1) which is a sintered compact of the conductive ink or conductive paste to contain.
 本発明によれば、基材上に特定のコーティング組成物を塗布して得られる下地膜を予め設けておくことにより、基材や導電性組成物の種類によらず、基材との密着性が良好で、表面にムラがない導電膜を有する導電膜付き基材を得ることができる。 According to the present invention, by providing in advance a base film obtained by applying a specific coating composition on a base material, the adhesion to the base material regardless of the type of the base material or the conductive composition. Can be obtained, and a substrate with a conductive film having a conductive film with no unevenness on the surface can be obtained.
 本発明は、基材の表面上に、下地膜及び導電膜をこの順で有する導電膜付き基材であって、前記下地膜が、下記成分(A)、(B)、及び(C)を含むコーティング組成物を基材上に塗布した後に乾燥して得られる膜である、導電膜付き基材である。
(A)エポキシ基含有トリアルコキシシランの加水分解縮合物、
(B)ポリアミン類、
(C)25℃におけるpKaが2.0~6.0の範囲の有機酸、並びにパーフルオロアルキル基及び/又はパーフルオロアルキレン基を有する炭素数2~5のアルコール類からなる群から選ばれる少なくとも1種
 以下、本発明に係る導電膜付き基材について詳細に説明する。
The present invention is a substrate with a conductive film having a base film and a conductive film in this order on the surface of the base material, wherein the base film comprises the following components (A), (B), and (C): It is a base material with an electrically conductive film which is a film | membrane obtained by apply | coating the coating composition containing on a base material, and drying.
(A) Hydrolysis condensate of epoxy group-containing trialkoxysilane,
(B) polyamines,
(C) at least selected from the group consisting of organic acids having a pKa in the range of 2.0 to 6.0 at 25 ° C., and alcohols having 2 to 5 carbon atoms having a perfluoroalkyl group and / or a perfluoroalkylene group 1 type Hereinafter, the base material with an electrically conductive film which concerns on this invention is demonstrated in detail.
(1)基材
 本発明で用いられる基材の例としては、ポリイミド、ポリエステル等の樹脂基材、ガラス-エポキシ基材、シリコーン基材、セラミックス基材、ガラス基材等が挙げられる。
(1) Substrate Examples of the substrate used in the present invention include resin substrates such as polyimide and polyester, glass-epoxy substrates, silicone substrates, ceramic substrates, and glass substrates.
 本発明で用いられる樹脂基材の材質としては、特に限定はないが、例えば、ポリエチレンテレフタレート(PET)、ポリエチレンナフタレート(PEN)、ポリエーテルスルホン、ポリエーテルイミド、ポリエーテルエーテルケトン、ポリフェニレンスルフィド、ポリアリレート、ポリイミド(PI)、ボリカーボネート(PC)、セルローストリアセテート(TAC)、セルロースアセテートプロピオネート(CAP)、シクロオレフィンポリマー(COP)、ポリアミド、フッ素樹脂、ナイロン、ポリメチルメタクリレート、ポリアクリレート、ポリアリレート等を挙げることができる。これらの素材を主成分とする異なる材質を積層した基材であってもよい。中でも、ポリエチレンテレフタレート、ポリエチレンナフタレート又はポリイミドから形成される基材が、柔軟性に優れる点から好ましい。 The material of the resin substrate used in the present invention is not particularly limited. For example, polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyethersulfone, polyetherimide, polyetheretherketone, polyphenylene sulfide, Polyarylate, polyimide (PI), polycarbonate (PC), cellulose triacetate (TAC), cellulose acetate propionate (CAP), cycloolefin polymer (COP), polyamide, fluororesin, nylon, polymethyl methacrylate, polyacrylate, Examples include polyarylate. The base material which laminated | stacked the different material which has these materials as a main component may be sufficient. Especially, the base material formed from a polyethylene terephthalate, a polyethylene naphthalate, or a polyimide is preferable from the point which is excellent in a softness | flexibility.
 その形状は、フィルム状、シート状、板状等どのような形状であってもかまわないが、特にフィルム状であるのが好ましい。フィルム状の基材は、未延伸フィルムからなるものであっても、延伸フィルムからなるものであってもよい。また、単層フィルムであっても、二層以上をラミネート、コーティング等の手段によって積層させた積層フィルムであってもかまわない。 The shape may be any shape such as a film shape, a sheet shape, or a plate shape, but a film shape is particularly preferable. The film-like substrate may be made of an unstretched film or may be made of a stretched film. Moreover, even if it is a single layer film, the laminated film which laminated | stacked two or more layers by means, such as a lamination and a coating, may be sufficient.
 フィルム状の基材の厚みは、特に制限されるものではないが、通常1~1000μm、好ましくは3~500μmである。ロールツーロールでのプロセスに対応できるだけの可撓性を有するのが好ましい。 The thickness of the film-like substrate is not particularly limited, but is usually 1 to 1000 μm, preferably 3 to 500 μm. It is preferable to have flexibility enough to handle a roll-to-roll process.
(2)下地膜
 本発明の下地膜は、基材表面に形成されており、基材表面をガラス様に改質することにより導電膜と基材との密着性や導電膜の成膜性を向上させる目的で形成する膜である。
(2) Undercoat film The undercoat film of the present invention is formed on the surface of the base material, and the adhesiveness between the conductive film and the base material and the film formability of the conductive film are improved by modifying the base material surface like glass. It is a film formed for the purpose of improvement.
 以下に、下地膜を形成するための、下記成分(A)、(B)、及び(C)を含むコーティング組成物(以下、本発明のコーティング組成物ともいう)について詳述する。
(A)エポキシ基含有トリアルコキシシランの加水分解縮合物、
(B)ポリアミン類、
(C)25℃におけるpKaが2.0~6.0の範囲の有機酸、並びにパーフルオロアルキル基及び/又はパーフルオロアルキレン基を有する炭素数2~5のアルコール類からなる群から選ばれる少なくとも1種
Below, the coating composition (henceforth the coating composition of this invention) containing the following component (A), (B), and (C) for forming a base film is explained in full detail.
(A) Hydrolysis condensate of epoxy group-containing trialkoxysilane,
(B) polyamines,
(C) at least selected from the group consisting of organic acids having a pKa in the range of 2.0 to 6.0 at 25 ° C., and alcohols having 2 to 5 carbon atoms having a perfluoroalkyl group and / or a perfluoroalkylene group 1 type
(A)エポキシ基含有トリアルコキシシランの加水分解縮合物
 本発明のコーティング組成物に用いられるエポキシ基含有トリアルコキシシラン加水分解縮合物の製造に用いられる原料となるエポキシ基含有トリアルコキシシラン及び/又はその加水分解縮合物は、加水分解等により失われてしまう官能基部分以外にエポキシ基を有する化合物であれば、その構造は特に制限されないが、例えば、下記式(I-1)、又は(I-2)で表される化合物を例示することができる。
(A) Hydrolyzed condensate of epoxy group-containing trialkoxysilane Epoxy group-containing trialkoxysilane and / or raw material used in the production of the epoxy group-containing trialkoxysilane hydrolyzed condensate used in the coating composition of the present invention The structure of the hydrolysis condensate is not particularly limited as long as it is a compound having an epoxy group in addition to the functional group portion lost due to hydrolysis or the like. For example, the structure is not limited to the following formula (I-1) or (I -2) can be exemplified.
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000001
 式中、Rは、エポキシ基又はグリシドキシ基を有する炭化水素基を表し、Rは置換基を有していてもよい炭素数1~10のアルキル基を表す。R中、エポキシ基、又はグリシドキシ基は、1個以上含まれていればよく、1~3個有するのが好ましく、エポキシ基、グリシドキシ基両方を含んでいてもよい。
 また、Rは、エポキシ基やグリシドキシ基以外に、他の置換基を有していてもよく、連結基として-O-,-CO-,-COO-等を有していてもよい。
 Rの「エポキシ基又はグリシドキシ基を有する炭化水素基」の「炭化水素基」としては、具体的には、アルキル基、シクロアルキル基、シクロアルキルアルキル基、アルケニル基、シクロアルケニル基、アルキニル基、アリール基、アリールアルキル基、アリールアルケニル基等を例示することができ、炭素数としては、1~30個の範囲が好ましく、1~10個の範囲がさらに好ましい。
 「アルキル基」として、具体的には、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、s-ブチル基、t-ブチル基、n-ペンチル基、イソペンチル基、ネオペンチル基、n-ヘキシル基、イソヘキシル基、n-ヘプチル基、n-オクチル基、n-ノニル基、イソノニル基、n-デシル基等、ラウリル基、トリデシル基、ミリスチル基、ペンタデシル基、パルミチル基、ヘプタデシル基、ステアリル基等を例示することができる。
In the formula, R represents a hydrocarbon group having an epoxy group or a glycidoxy group, and R 1 represents an alkyl group having 1 to 10 carbon atoms which may have a substituent. In R, one or more epoxy groups or glycidoxy groups may be contained, and preferably 1 to 3 are included, and both epoxy groups and glycidoxy groups may be contained.
In addition to the epoxy group and glycidoxy group, R may have other substituents, and may have —O—, —CO—, —COO— or the like as a linking group.
As the “hydrocarbon group” of the “hydrocarbon group having an epoxy group or glycidoxy group” of R, specifically, an alkyl group, a cycloalkyl group, a cycloalkylalkyl group, an alkenyl group, a cycloalkenyl group, an alkynyl group, An aryl group, an arylalkyl group, an arylalkenyl group and the like can be exemplified, and the carbon number is preferably in the range of 1 to 30, more preferably in the range of 1 to 10.
Specific examples of the “alkyl group” include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, s-butyl group, t-butyl group, n-pentyl group, and isopentyl group. , Neopentyl group, n-hexyl group, isohexyl group, n-heptyl group, n-octyl group, n-nonyl group, isononyl group, n-decyl group, lauryl group, tridecyl group, myristyl group, pentadecyl group, palmityl group , Heptadecyl group, stearyl group and the like.
 「シクロアルキル基」としては、具体的には、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロへキシル基、シクロヘプチル基、シクロオクチル基等を例示することができる。 Specific examples of the “cycloalkyl group” include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, and the like.
 「シクロアルキルアルキル基」は、シクロアルキル基とアルキル基が結合した基であり、具体的には、シクロプロピルメチル基、シクロプロピルエチル基、シクロプロピルプロピル基、シクロブチルメチル基、シクロペンチルメチル基、シクロへキシルメチル基、シクロヘプチルメチル基、シクロオクチルメチル基等を例示することができ、炭素数3~10のシクロアルキル基と炭素数1~10のアルキル基が結合しているのが好ましい。 The “cycloalkylalkyl group” is a group in which a cycloalkyl group and an alkyl group are bonded. Specifically, a cyclopropylmethyl group, a cyclopropylethyl group, a cyclopropylpropyl group, a cyclobutylmethyl group, a cyclopentylmethyl group, Examples thereof include a cyclohexylmethyl group, a cycloheptylmethyl group, a cyclooctylmethyl group, and the like. Preferably, a cycloalkyl group having 3 to 10 carbon atoms and an alkyl group having 1 to 10 carbon atoms are bonded to each other.
 「アルケニル基」として、具体的には、ビニル基、プロパ-1-エン-1-イル基、アリル基、ブタ-1-エン-1-イル基、ブタ-2-エン-1-イル基、ブタ-3-エン-1-イル基、ブタ-1-エン-2-イル基、ブタ-3-エン-2-イル基、ペンタ-1-エン-1-イル基、ペンタ-4-エン-1-イル基、ペンタ-1-エン-2-イル基、ペンタ-4-エン-2-イル基、3-メチル-ブタ-1-エン-1-イル基、ヘキサ-1-エン-1-イル基、ヘキサ-5-エン-1-イル基、ヘプタ-1-エン-1-イル基、ヘプタ-6-エン-1-イル基、オクタ-1-エン-1-イル基、オクタ-7-エン-1-イル基、ブタ-1,3-ジエン-1-イル基等を例示することができる。 Specific examples of the “alkenyl group” include a vinyl group, a prop-1-en-1-yl group, an allyl group, a but-1-en-1-yl group, a but-2-en-1-yl group, But-3-en-1-yl group, but-1-en-2-yl group, but-3-en-2-yl group, penta-1-en-1-yl group, penta-4-ene- 1-yl group, penta-1-en-2-yl group, penta-4-en-2-yl group, 3-methyl-but-1-en-1-yl group, hexa-1-en-1- Yl group, hexa-5-en-1-yl group, hepta-1-en-1-yl group, hepta-6-en-1-yl group, octa-1-en-1-yl group, octa-7 Examples include -en-1-yl group, buta-1,3-dien-1-yl group, and the like.
 「シクロアルケニル基」として具体的には、1-シクロペンテン-1-イル基、2-シクロペンテン-1-イル基、1-シクロヘキセン-1-イル基、2-シクロヘキセン-1-イル基、3-シクロヘキセン-1-イル基等を例示することができる。 Specific examples of the “cycloalkenyl group” include 1-cyclopenten-1-yl group, 2-cyclopenten-1-yl group, 1-cyclohexen-1-yl group, 2-cyclohexen-1-yl group, and 3-cyclohexene. Examples thereof include a 1-yl group and the like.
 「アルキニル基」として具体的には、エチニル基、プロパ-1-イン-1-イル基、プロパ-2-イン-1-イル基、ブタ-1-イン-1-イル基、ブタ-3-イン-1-イル基、ペンタ-1-イン-1-イル基、ペンタ-4-イン-1-イル基、ヘキサ-1-イン-1-イル基、ヘキサ-5-イン-1-イル基、ヘプタ-1-イン-1-イル基、オクタ-1-イン-1-イル基、オクタ-7-イン-1-イル基等を例示することができる。 Specific examples of the “alkynyl group” include ethynyl group, prop-1-in-1-yl group, prop-2-yn-1-yl group, but-1-in-1-yl group, but-3- In-1-yl group, penta-1-in-1-yl group, penta-4-in-1-yl group, hexa-1-in-1-yl group, hexa-5-in-1-yl group And hept-1-in-1-yl group, octa-1-in-1-yl group, octa-7-in-1-yl group and the like.
 「アリール基」は、単環又は多環のアリール基を意味し、多環アリール基の場合は、完全不飽和に加え、部分飽和の基も包含する。具体的には、フェニル基、ナフチル基、アズレニル基、インデニル基、インダニル基、テトラリニル基等を例示することができる。 “Aryl group” means a monocyclic or polycyclic aryl group, and in the case of a polycyclic aryl group, in addition to fully unsaturated, partially saturated groups are also included. Specifically, a phenyl group, a naphthyl group, an azulenyl group, an indenyl group, an indanyl group, a tetralinyl group and the like can be exemplified.
 「アリールアルキル基」は、アリール基とアルキル基が結合した基であり、具体的には、ベンジル基、フェネチル基、3-フェニル-n-プロピル基、4-フェニル-n-ブチル基、5-フェニル-n-ペンチル基、8-フェニル-n-オクチル基等を例示することができ、炭素数6~10のアリール基と炭素数1~10のアルキル基が結合した基であるのが好ましい。
 「アリールアルケニル基」は、アリール基とアルケニル基が結合した基であり、具体的には、スチリル基、3-フェニル-プロパ-1-エン-1-イル基、3-フェニル-プロパ-2-エン-1-イル基、4-フェニル-ブタ-1-エン-1-イル基、4-フェニル-ブタ-3-エン-1-イル基、5-フェニル-ペンタ-1-エン-1-イル基、5-フェニル-ペンタ-4-エン-1-イル基、8-フェニル-オクタ-1-エン-1-イル基、8-フェニル-オクタ-7-エン-1-イル基、ナフチルエテニル基等を例示することができ、炭素数6~10のアリール基と炭素数2~10のアルケニル基とが結合した基であるのが好ましい。
The “arylalkyl group” is a group in which an aryl group and an alkyl group are bonded. Specifically, a benzyl group, a phenethyl group, a 3-phenyl-n-propyl group, a 4-phenyl-n-butyl group, a 5-phenyl group, Examples thereof include a phenyl-n-pentyl group and an 8-phenyl-n-octyl group, and a group in which an aryl group having 6 to 10 carbon atoms and an alkyl group having 1 to 10 carbon atoms are bonded is preferable.
The “arylalkenyl group” is a group in which an aryl group and an alkenyl group are bonded, and specifically includes a styryl group, a 3-phenyl-prop-1-en-1-yl group, a 3-phenyl-prop-2-yl group. En-1-yl group, 4-phenyl-but-1-en-1-yl group, 4-phenyl-but-3-en-1-yl group, 5-phenyl-pent-1-en-1-yl Group, 5-phenyl-pent-4-en-1-yl group, 8-phenyl-oct-1-en-1-yl group, 8-phenyl-oct-7-en-1-yl group, naphthylethenyl group, etc. And a group in which an aryl group having 6 to 10 carbon atoms and an alkenyl group having 2 to 10 carbon atoms are bonded is preferable.
 上述した「炭化水素基」には、エポキシ基及びグリシドキシ基以外の置換基を有していてもよく、そのような置換基として、具体的には、ハロゲン原子、アルキル基、アルケニル基、アルコキシ基、(メタ)アクリロキシ基等を例示することができる。
 ここで、ハロゲン原子として具体的には、フッ素原子、塩素原子、臭素原子、ヨウ素原子等を例示することができる。
 アルコキシ基として具体的には、メトキシ基、エトキシ基、n-プロポキシ基、イソプロポキシ基、n-ブトキシ基、イソブトキシ基、t-ブトキシ基等を例示することができる。
 アルキル基、アルケニル基としては、上記Rにおけるアルキル基、アルケニル基と同じ具体例を例示することができる。
The above-mentioned “hydrocarbon group” may have a substituent other than an epoxy group and a glycidoxy group. Specific examples of such a substituent include a halogen atom, an alkyl group, an alkenyl group, and an alkoxy group. And (meth) acryloxy groups.
Here, specific examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
Specific examples of the alkoxy group include a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, an n-butoxy group, an isobutoxy group, and a t-butoxy group.
As an alkyl group and an alkenyl group, the same specific example as the alkyl group and alkenyl group in said R can be illustrated.
 Rの「置換基を有していてもよい炭素数1~10のアルキル基」の「炭素数1~10のアルキル基」としては、上記Rにおける炭素数が1~10のアルキル基と同じものを例示することができる。
 「置換基を有していてもよい」の置換基として具体的には、ハロゲン原子、アルコキシ基、(メタ)アクリロキシ基等を例示することができる。ハロゲン原子、アルコキシ基として具体的には、上記Rにおけるエポキシ基及びグリシドキシ基以外の置換基として例示されたハロゲン原子、アルコキシ基と同じ具体例を例示することができる。
As "an alkyl group having 1 to 10 carbon atoms" of "the alkyl group which has ~ carbon atoms 1 be 10 substituted" in R 1, the number of carbon atoms in the R is the same as the alkyl group having 1 to 10 Things can be illustrated.
Specific examples of the substituent “which may have a substituent” include a halogen atom, an alkoxy group, a (meth) acryloxy group, and the like. Specific examples of the halogen atom and alkoxy group include the same specific examples as the halogen atom and alkoxy group exemplified as substituents other than the epoxy group and glycidoxy group in R above.
 エポキシ基含有トリアルコキシシラン又はその加水分解縮合物として具体的には、次の化合物を例示することができるが、これに限られるものではない。また、これらは、1種単独で、又は2種以上を混合して用いることができる。 Specific examples of the epoxy group-containing trialkoxysilane or hydrolysis condensate thereof include the following compounds, but are not limited thereto. Moreover, these can be used individually by 1 type or in mixture of 2 or more types.
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
 中でも、グリシドキシアルキルトリアルコキシシラン、又はグリシドキシアルケニルアルコキシシランが好ましく、具体的には、下記式に示す化合物を例示することができる。 Among these, glycidoxyalkyltrialkoxysilane or glycidoxyalkenylalkoxysilane is preferable, and specific examples thereof include compounds represented by the following formulae.
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000003
 これらは、1種単独で、又は2種以上を混合して用いることができる。 These can be used singly or in combination of two or more.
 エポキシ基含有トリアルコキシシランの加水分解縮合物の製造方法は、具体的には、原料となるエポキシ基含有トリアルコキシシランと、水、及び水素原子が1以上結合しているアミノ基もしくはイミノ基を2以上1分子内に有するポリアミン類、又はイミダゾール類、必要に応じて酸、有機溶媒を混合、撹拌する方法を例示することができるが、その混合順序、及び撹拌速度は特に限定されず、任意の順序、又は任意の速度を設定できる。混合時及び撹拌時の温度は、特に限定されず、室温から、用いる溶媒の沸点の範囲で行うのが好ましく、室温で行うのがさらに好ましい。室温とは、この場合、混合撹拌を行う場所での外気温度になるが、15~35℃の範囲の温度が好ましい。
 エポキシ基含有トリアルコキシシランと、水、及び、水素原子が1以上結合しているアミノ基もしくはイミノ基を2以上1分子内に有するポリアミン類、又はイミダゾールすべてが共存している状態で、室温で2時間から3時間撹拌するのが好ましい。加水分解後、必要ならば、有機溶媒や水で希釈する。
 上記以外に、エポキシ基含有トリアルコキシシランに水、必要に応じてシラノール縮合触媒を添加し、5~100℃、好ましくは20~60℃において、1分~10日、好ましくは30分~24時間反応させる方法等を例示することができる。
 水の量は、用いられるエポキシ基含有トリアルコキシシランがある程度加水分解縮合できるだけの量以上であれば、特に制限されず、具体的には、用いるトリアルコキシシラン1モルに対して、0.5モル以上が好ましく、1.0モル以上、2.0モル以上、5.0モル以上、又は10モル以上がさらに好ましい。
 シラノール縮合触媒の使用量は、特に制限はされないが、原料であるエポキシ基含有トリアルコキシシラン中のトリアルコキシシリル基の量に対して、モル比(シラノール縮合触媒/当該シリル基)で、0.001~1.0の範囲が好ましく、0.01~1.0、又は0.1~0.5の範囲がさらに好ましい。
Specifically, the method for producing a hydrolysis-condensation product of an epoxy group-containing trialkoxysilane includes an epoxy group-containing trialkoxysilane as a raw material, water, and an amino group or imino group in which one or more hydrogen atoms are bonded. Examples of the method of mixing and stirring polyamines or imidazoles having two or more in one molecule, if necessary, acid and organic solvent can be exemplified, but the mixing order and the stirring speed are not particularly limited, and are arbitrary. Or any speed can be set. The temperature at the time of mixing and stirring is not particularly limited, and it is preferably in the range of room temperature to the boiling point of the solvent used, more preferably at room temperature. In this case, the room temperature is the outside air temperature at the place where mixing and stirring is performed, but a temperature in the range of 15 to 35 ° C. is preferable.
At room temperature, the epoxy group-containing trialkoxysilane, water, and polyamines having two or more amino groups or imino groups bonded to one or more hydrogen atoms in one molecule, or all imidazoles coexist. It is preferable to stir for 2 to 3 hours. After hydrolysis, if necessary, dilute with an organic solvent or water.
In addition to the above, water and optionally a silanol condensation catalyst are added to the epoxy group-containing trialkoxysilane, and at 5 to 100 ° C., preferably 20 to 60 ° C., 1 minute to 10 days, preferably 30 minutes to 24 hours. The method of making it react can be illustrated.
The amount of water is not particularly limited as long as the epoxy group-containing trialkoxysilane used is more than the amount that can be hydrolyzed and condensed to some extent, and specifically, 0.5 mol relative to 1 mol of trialkoxysilane used. The above is preferable, and 1.0 mol or more, 2.0 mol or more, 5.0 mol or more, or 10 mol or more is more preferable.
The amount of the silanol condensation catalyst used is not particularly limited, but is 0. The molar ratio of the trialkoxysilyl group in the starting epoxy group-containing trialkoxysilane (silanol condensation catalyst / the silyl group) is 0.00. The range of 001 to 1.0 is preferable, and the range of 0.01 to 1.0, or 0.1 to 0.5 is more preferable.
 シラノール縮合触媒としては、エポキシ基含有トリアルコキシシランのアルコキシ基を加水分解し、シラノールを縮合してシロキサン結合とするものであれば特に制限されず、具体的には、
ジブチル錫ジラウレート、ジブチル錫ジアセテート、ジブチル錫ジエチルヘキサノエート、ジブチル錫ジオクテート、ジブチル錫ジメチルマレート、ジブチル錫ジエチルマレート、ジブチル錫ジブチルマレート、ジブチル錫ジイソオクチルマレート、ジブチル錫ジトリデシルマレート、ジブチル錫ジベンジルマレート、ジブチル錫マレエート、ジオクチル錫ジアセテート、ジオクチル錫ジステアレート、ジオクチル錫ジラウレート、ジオクチル錫ジエチルマレート、ジオクチル錫ジイソオクチルマレート等のジアルキル錫ジカルボキシレート類;
ジブチル錫ジメトキシド、ジブチル錫ジフェノキシド等のジアルキル錫アルコキサイド類;
ジブチル錫ジアセチルアセトナート、ジブチル錫ジエチルアセトアセテート等のジアルキル錫キレート類;
ジブチル錫オキサイドやジオクチル錫オキサイド等のジアルキル錫オキサイドとジオクチルフタレート、ジイソデシルフタレート、メチルマレエート等のエステル化合物との反応物;
ジアルキル錫オキサイド、カルボン酸及びアルコール化合物を反応させて得られる錫化合物;
ジブチル錫ビストリエトキシシリケート、ジオクチル錫ビストリエトキシシリケート等のジアルキル錫オキサイドとシリケート化合物との反応物、及びこれらジアルキル錫化合物のオキシ誘導体(スタノキサン化合物)等の4価の錫化合物類;
オクチル酸錫、ナフテン酸錫、ステアリン酸錫、フェルザチック酸錫等の2価の錫化合物類、あるいはこれらと後述のラウリルアミン等のアミン系化合物との反応物及び混合物;
モノブチル錫トリスオクトエートやモノブチル錫トリイソプロポキシド等のモノブチル錫化合物やモノオクチル錫化合物等のモノアルキル錫類;
テトラブチルチタネート、テトラプロピルチタネート、テトラ(2-エチルヘキシル)チタネート、イソプロポキシチタンビス(エチルアセトアセテート)等のチタン酸エステル類;
アルミニウムトリスアセチルアセトナート、アルミニウムトリスエチルアセトアセテート、ジ-イソプロポキシアルミニウムエチルアセトアセテート等の有機アルミニウム化合物類;
カルボン酸ビスマス、カルボン酸鉄、カルボン酸チタニウム、カルボン酸鉛、カルボン酸バナジウム、カルボン酸ジルコニウム、カルボン酸カルシウム、カルボン酸カリウム、カルボン酸バリウム、カルボン酸マンガン、カルボン酸セリウム、カルボン酸ニッケル、カルボン酸コバルト、カルボン酸亜鉛、カルボン酸アルミニウム等のカルボン酸(2-エチルヘキサン酸、ネオデカン酸、バーサチック酸、オレイン酸、ナフテン酸等)金属塩、あるいはこれらと後述のラウリルアミン等のアミン系化合物との反応物及び混合物;
ジルコニウムテトラアセチルアセトナート、ジルコニウムトリブトキシアセチルアセトナート、ジブトキシジルコニウムジアセチルアセトナート、ジルコニウムアセチルアセトナートビス(エチルアセトアセテート)、チタンテトラアセチルアセトナート等のキレート化合物類;
メチルアミン、エチルアミン、プロピルアミン、イソプロピルアミン、ブチルアミン、アミルアミン、ヘキシルアミン、オクチルアミン、2-エチルヘキシルアミン、ノニルアミン、デシルアミン、ラウリルアミン、ペンタデシルアミン、セチルアミン、ステアリルアミン、シクロヘキシルアミン等の脂肪族第一アミン類;
ジメチルアミン、ジエチルアミン、ジプロピルアミン、ジイソプロピルアミン、ジブチルアミン、ジアミルアミン、ジオクチルアミン、ジ(2-エチルヘキシル)アミン、ジデシルアミン、ジラウリルアミン、ジセチルアミン、ジステアリルアミン、メチルステアリルアミン、エチルステアリルアミン、ブチルステアリルアミン等の脂肪族第二アミン類;
トリアミルアミン、トリヘキシルアミン、トリオクチルアミン等の脂肪族第三アミン類;
トリアリルアミン、オレイルアミン等の脂肪族不飽和アミン類;
ラウリルアニリン、ステアリルアニリン、トリフェニルアミン等の芳香族アミン類;及び、
その他のアミン類として、モノエタノールアミン、ジエタノールアミン、トリエタノールアミン、ジエチレントリアミン、トリエチレンテトラミン、オレイルアミン、シクロヘキシルアミン、ベンジルアミン、ジエチルアミノプロピルアミン、キシリレンジアミン、エチレンジアミン、ヘキサメチレンジアミン、トリエチレンジアミン、グアニジン、ジフェニルグアニジン、2,4,6-トリス(ジメチルアミノメチル)フェノール、モルホリン、N-メチルモルホリン、2-エチル-4-メチルイミダゾール、1,8-ジアザビシクロ(5,4,0)ウンデセン(DBU)等のアミン系化合物、あるいはこれらのアミン系化合物のカルボン酸等との塩;
ラウリルアミンとオクチル酸錫の反応物あるいは混合物のようなアミン系化合物と有機錫化合物との反応物及び混合物;
過剰のポリアミンと多塩基酸とから得られる低分子量ポリアミド樹脂;
過剰のポリアミンとエポキシ化合物との反応生成物;
γ-アミノプロピルトリメトキシシラン、γ-アミノプロピルトリエトキシシラン、γ-アミノプロピルトリイソプロポキシシラン、γ-アミノプロピルメチルジメトキシシラン、γ-アミノプロピルメチルジエトキシシラン、N-(β-アミノエチル)アミノプロピルトリメトキシシラン、N-(β-アミノエチル)アミノプロピルメチルジメトキシシラン、N-(β-アミノエチル)アミノプロピルトリエトキシシラン、N-(β-アミノエチル)アミノプロピルメチルジエトキシシラン、N-(β-アミノエチル)アミノプロピルトリイソプロポキシシラン、γ-ウレイドプロピルトリメトキシシラン、N-フェニル-γ-アミノプロピルトリメトキシシラン、N-ベンジル-γ-アミノプロピルトリメトキシシラン、N-ビニルベンジル-γ-アミノプロピルトリエトキシシラン等を例示することができる。
 また、これらを変性した誘導体である、アミノ変性シリルポリマー、シリル化アミノポリマー、不飽和アミノシラン錯体、フェニルアミノ長鎖アルキルシラン、アミノシリル化シリコーン等のアミノ基を有するシランカップリング剤、さらにはフェルザチック酸等の脂肪酸や有機酸性リン酸エステル化合物等の酸性触媒、塩基性触媒等の公知のシラノール縮合触媒が例示できる。
The silanol condensation catalyst is not particularly limited as long as it hydrolyzes the alkoxy group of the epoxy group-containing trialkoxysilane and condenses the silanol to form a siloxane bond. Specifically,
Dibutyltin dilaurate, dibutyltin diacetate, dibutyltin diethylhexanoate, dibutyltin dioctate, dibutyltin dimethylmalate, dibutyltin diethylmalate, dibutyltin dibutylmalate, dibutyltin diisooctylmalate, dibutyltin ditride Dialkyltin dicarboxylates such as silmaleate, dibutyltin dibenzylmalate, dibutyltin maleate, dioctyltin diacetate, dioctyltin distearate, dioctyltin dilaurate, dioctyltin diethylmalate, dioctyltin diisooctylmalate;
Dialkyltin alkoxides such as dibutyltin dimethoxide and dibutyltin diphenoxide;
Dialkyltin chelates such as dibutyltin diacetylacetonate and dibutyltin diethylacetoacetate;
A reaction product of a dialkyltin oxide such as dibutyltin oxide or dioctyltin oxide and an ester compound such as dioctylphthalate, diisodecylphthalate or methylmaleate;
A tin compound obtained by reacting a dialkyltin oxide, a carboxylic acid and an alcohol compound;
Tetravalent tin compounds such as a reaction product of a dialkyltin oxide and a silicate compound such as dibutyltin bistriethoxysilicate and dioctyltin bistriethoxysilicate, and an oxy derivative (stannoxane compound) of these dialkyltin compounds;
Divalent tin compounds such as tin octylate, tin naphthenate, tin stearate and tin felzatic acid, or a reaction product and a mixture of these with an amine compound such as laurylamine described later;
Monoalkyltins such as monobutyltin compounds and monooctyltin compounds such as monobutyltin trisoctoate and monobutyltin triisopropoxide;
Titanates such as tetrabutyl titanate, tetrapropyl titanate, tetra (2-ethylhexyl) titanate, isopropoxy titanium bis (ethyl acetoacetate);
Organoaluminum compounds such as aluminum trisacetylacetonate, aluminum trisethylacetoacetate, di-isopropoxyaluminum ethylacetoacetate;
Bismuth carboxylate, iron carboxylate, titanium carboxylate, lead carboxylate, vanadium carboxylate, zirconium carboxylate, calcium carboxylate, potassium carboxylate, barium carboxylate, manganese carboxylate, cerium carboxylate, nickel carboxylate, carboxylic acid Metal salts of carboxylic acids (2-ethylhexanoic acid, neodecanoic acid, versatic acid, oleic acid, naphthenic acid, etc.) such as cobalt, zinc carboxylate and aluminum carboxylate, or these and amine compounds such as laurylamine described later Reactants and mixtures;
Chelating compounds such as zirconium tetraacetylacetonate, zirconium tributoxyacetylacetonate, dibutoxyzirconium diacetylacetonate, zirconium acetylacetonate bis (ethylacetoacetate), titanium tetraacetylacetonate;
Aliphatic primary such as methylamine, ethylamine, propylamine, isopropylamine, butylamine, amylamine, hexylamine, octylamine, 2-ethylhexylamine, nonylamine, decylamine, laurylamine, pentadecylamine, cetylamine, stearylamine, cyclohexylamine Amines;
Dimethylamine, diethylamine, dipropylamine, diisopropylamine, dibutylamine, diamylamine, dioctylamine, di (2-ethylhexyl) amine, didecylamine, dilaurylamine, dicetylamine, distearylamine, methylstearylamine, ethylstearylamine, butylstearyl Aliphatic secondary amines such as amines;
Aliphatic tertiary amines such as triamylamine, trihexylamine, trioctylamine;
Aliphatic unsaturated amines such as triallylamine and oleylamine;
Aromatic amines such as lauryl aniline, stearyl aniline, triphenylamine; and
Other amines include monoethanolamine, diethanolamine, triethanolamine, diethylenetriamine, triethylenetetramine, oleylamine, cyclohexylamine, benzylamine, diethylaminopropylamine, xylylenediamine, ethylenediamine, hexamethylenediamine, triethylenediamine, guanidine, diphenyl Guanidine, 2,4,6-tris (dimethylaminomethyl) phenol, morpholine, N-methylmorpholine, 2-ethyl-4-methylimidazole, 1,8-diazabicyclo (5,4,0) undecene (DBU), etc. Amine compounds, or salts of these amine compounds with carboxylic acids, etc .;
Reactants and mixtures of amine-based compounds and organotin compounds such as laurylamine and tin octylate reactants or mixtures;
Low molecular weight polyamide resin obtained from excess polyamine and polybasic acid;
Reaction product of excess polyamine and epoxy compound;
γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ-aminopropyltriisopropoxysilane, γ-aminopropylmethyldimethoxysilane, γ-aminopropylmethyldiethoxysilane, N- (β-aminoethyl) Aminopropyltrimethoxysilane, N- (β-aminoethyl) aminopropylmethyldimethoxysilane, N- (β-aminoethyl) aminopropyltriethoxysilane, N- (β-aminoethyl) aminopropylmethyldiethoxysilane, N -(Β-aminoethyl) aminopropyltriisopropoxysilane, γ-ureidopropyltrimethoxysilane, N-phenyl-γ-aminopropyltrimethoxysilane, N-benzyl-γ-aminopropyltrimethoxysilane, N-vinylbenzyl -Γ- Aminopropyltriethoxysilane and the like can be exemplified.
Moreover, silane coupling agents having amino groups such as amino-modified silyl polymers, silylated amino polymers, unsaturated aminosilane complexes, phenylamino long-chain alkylsilanes, aminosilylated silicones, and the like, which are modified derivatives of these, and ferrastic Examples include known silanol condensation catalysts such as acidic catalysts such as fatty acids such as acids and organic acidic phosphate compounds, and basic catalysts.
 酸性触媒の有機酸性リン酸エステル化合物として、具体的には、(CHO)P(=O)(OH)、(CHO)P(=O)(OH)、(CO)P(=O)(OH)、(CO)P(=O)(OH)、(CO)P(=O)(OH)、(CO)P(=O)(OH)、(CO)P(=O)(OH)、(CO)P(=O)(OH)、(C17O)P(=O)(OH)、(C17O)P(=O)(OH)、(C1021O)P(=O)(OH)、(C1021O)P(=O)(OH)、(C1327O)P(=O)(OH)、(C1327O)P(=O)(OH)、(C1633O)P(=O)(OH)、(C1633O)P(=O)(OH)、(HOC12O)P(=O)(OH)、(HOC12O)P(=O)(OH)、(HOC16O)P(=O)(OH)、(HOC16O)P(=O)(OH)、[(HOCHCH(OH)O]P(=O)(OH)、[(HOCHCH(OH)O]P(=O)(OH)、[(HOCHCH(OH)CO]P(=O)(OH)、[(HOCHCH(OH)CO]P(=O)(OH)等を例示することができる。 Specifically, as the organic acidic phosphate compound of the acidic catalyst, (CH 3 O) 2 P (═O) (OH), (CH 3 O) P (═O) (OH) 2 , (C 2 H 5 O) 2 P (═O) (OH), (C 2 H 5 O) P (═O) (OH) 2 , (C 3 H 7 O) 2 P (═O) (OH), (C 3 H 7 O) P (═O) (OH) 2 , (C 4 H 9 O) 2 P (═O) (OH), (C 4 H 9 O) P (═O) (OH) 2 , (C 8 H 17 O) 2 P (═O) (OH), (C 8 H 17 O) P (═O) (OH) 2 , (C 10 H 21 O) 2 P (═O) (OH), ( C 10 H 21 O) P ( = O) (OH) 2, (C 13 H 27 O) 2 P (= O) (OH), (C 13 H 27 O) P (= O) (OH) 2, (C 16 H 33 O) 2 P (= O) OH), (C 16 H 33 O) P (= O) (OH) 2, (HOC 6 H 12 O) 2 P (= O) (OH), (HOC 6 H 12 O) P (= O) ( OH) 2 , (HOC 8 H 16 O) P (═O) (OH), (HOC 8 H 16 O) P (═O) (OH) 2 , [(HOCH 2 CH (OH) O] 2 P ( = O) (OH), [ (HOCH 2 CH (OH) O] P (= O) (OH) 2, [(HOCH 2 CH (OH) C 2 H 4 O] 2 P (= O) (OH) , [(HOCH 2 CH (OH) C 2 H 4 O] P (═O) (OH) 2 and the like.
 また、シラノール縮合触媒として光酸発生剤を使用することもできる。光酸発生剤として、具体的には、テトラフルオロボレート(BF )、ヘキサフルオロホスフェート(PF )、フルオロアルキルホスフェート(PF(RF)6-m (RFはフッ素化アルキル基を表す。mは0~5の整数を示す。))、ヘキサフルオロアンチモネート(SbF )、ヘキサフルオロアルセネート(AsF )、ヘキサクロルアンチモネート(SbCl )、テトラフェニルボレート、テトラキス(トリフルオロメチルフェニル)ボレート、テトラキス(ペンタフルオロメチルフェニル)ボレート、過塩素酸イオン(ClO )、トリフルオロメタンスルフォン酸イオン(CFSO )、フルオロスルフォン酸イオン(FSO )、トルエンスルフォン酸イオン、トリニトロベンゼンスルフォン酸アニオン、トリニトロトルエンスルフォン酸アニオン等のアニオンを有するスルホニウム塩又はヨードニウム塩を使用することができる。 A photoacid generator can also be used as a silanol condensation catalyst. Specific examples of photoacid generators include tetrafluoroborate (BF 4 ), hexafluorophosphate (PF 6 ), fluoroalkyl phosphate (PF m (RF) 6-m (RF represents a fluorinated alkyl group). M represents an integer of 0 to 5)), hexafluoroantimonate (SbF 6 ), hexafluoroarsenate (AsF 6 ), hexachloroantimonate (SbCl 6 ), tetraphenylborate, tetrakis (Trifluoromethylphenyl) borate, tetrakis (pentafluoromethylphenyl) borate, perchlorate ion (ClO 4 ), trifluoromethanesulfonate ion (CF 3 SO 3 ), fluorosulfonate ion (FSO 3 ), Toluene sulfonate ion, trinitrobe Zensurufon anion, a sulfonium salt or iodonium salt having an anion such as trinitrotoluene sulfonate anion can be used.
 シラノール縮合触媒は1種単独、又は、2種以上の組合せで使用することができる。本発明のコーティング組成物においては、エポキシ基含有トリアルコキシシランの硬化剤又は硬化促進剤としてポリアミン類、又はイミダゾール類を用いることから、シラノール縮合触媒としても、ポリアミン類、イミダゾール類を用いるのが好ましい。 Silanol condensation catalysts can be used singly or in combination of two or more. In the coating composition of the present invention, polyamines or imidazoles are used as the curing agent or curing accelerator for the epoxy group-containing trialkoxysilane, and therefore polyamines and imidazoles are preferably used as the silanol condensation catalyst. .
 本発明のコーティング組成物に用いられるエポキシ基含有トリアルコキシシランの加水分解縮合物の動的光散乱法で測定したz-平均粒子径は、膜の硬度や、塗工時の塗りムラ等の観点から、5~50nmの範囲が好ましく、5~30nmがさらに好ましい。50nmより大きい場合、可使時間が短く、保存安定性に問題があったり、塗工後に塗り斑が生じたりする場合があり、5nmより小さい場合には、本組成物から得られる塗膜の硬度が不十分となる場合がある。 The z-average particle diameter measured by the dynamic light scattering method of the hydrolysis-condensation product of the epoxy group-containing trialkoxysilane used in the coating composition of the present invention is a viewpoint of film hardness, coating unevenness during coating, etc. From 5 to 50 nm is preferable, and 5 to 30 nm is more preferable. When it is larger than 50 nm, the pot life is short, there is a problem in storage stability, and smear may occur after coating. When it is smaller than 5 nm, the hardness of the coating film obtained from this composition May become insufficient.
(B)ポリアミン類
 本発明のコーティング組成物に用いられるポリアミン類は、1以上の水素原子が結合しているアミノ基又はイミノ基を1分子中に2以上有する化合物であれば、特に制限されず、具体的には、エチレンジアミン、トリメチレンジアミン、テトラメチレンジアミン、ヘキサメチレンジアミン、ジエチレントリアミン、トリエチレンテトラミン、テトラエチレンペンタミン、ジプロピレントリアミン、メチルアミノプロピルアミン、エチルアミノプロピルアミン、N,N’-ジメチルヘキサメチレンジアミン、ビス(2-メチルアミノエチル)エーテル、メンタンジアミン、イソホロンジアミン、3,9-ビス(3-アミノプロピル)-2,4,8,10-テトラオキシスピロ(5,5)ウンデカンアダクト、ビス(4-アミノシクロヘキシル)メタン、o-フェニレンジアミン、m-フェニレンジアミン、p-フェニレンジアミン、ジアミノジフェニルメタン、ジアミノジフェニルスルホン、m-キシレンジアミン等を例示することができ、これらは、1種単独で、又は2種以上を混合して用いることができる。中でも、ポリアルキレンポリアミン類が好ましく、具体的には、ジエチレントリアミン、トリエチレンテトラミン、テトラエチレンペンタミン、ジプロピレントリアミン等を例示することができる。
 ポリアミン類の使用量は、特に制限されないが、エポキシ基含有トリアルコキシシラン及び/又はその加水分解縮合物中のエポキシ基1モルに対して1/(ポリアミン類1分子中の全窒素原子上の全水素原子数)モル以上用いるのが好ましく、1/(ポリアミン類1分子中の全窒素原子上の全水素原子数)の1.2倍~10倍モルの範囲、1.5倍~5倍モル、又は1.8倍~2.5倍モルの範囲が好ましい。1/(ポリアミン類1分子中の全窒素原子上の全水素原子数)モルより少ない場合には、硬化が不十分で、高い硬度の膜が得られない場合があり、1/(ポリアミン類1分子中の全窒素原子上の全水素原子数)の10倍モルよりも大きい場合、ポリアミン類が残存して十分な硬度の膜が得られない場合がある。
(B) Polyamines The polyamines used in the coating composition of the present invention are not particularly limited as long as they are compounds having two or more amino groups or imino groups bonded to one or more hydrogen atoms in one molecule. Specifically, ethylenediamine, trimethylenediamine, tetramethylenediamine, hexamethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, dipropylenetriamine, methylaminopropylamine, ethylaminopropylamine, N, N'- Dimethylhexamethylenediamine, bis (2-methylaminoethyl) ether, menthanediamine, isophoronediamine, 3,9-bis (3-aminopropyl) -2,4,8,10-tetraoxyspiro (5,5) undecane Adduct, screw (4-ami (Cyclohexyl) methane, o-phenylenediamine, m-phenylenediamine, p-phenylenediamine, diaminodiphenylmethane, diaminodiphenylsulfone, m-xylenediamine, and the like. These may be used alone or in combination of two or more. Can be mixed and used. Among these, polyalkylene polyamines are preferable, and specific examples include diethylenetriamine, triethylenetetramine, tetraethylenepentamine, and dipropylenetriamine.
The amount of polyamines used is not particularly limited, but is 1 / (total of all nitrogen atoms in one molecule of polyamines per 1 mol of epoxy groups in epoxy group-containing trialkoxysilane and / or its hydrolysis condensate. (Number of hydrogen atoms) It is preferable to use at least mol, and the range is 1.2 times to 10 times mol, 1.5 times to 5 times mol of 1 / (number of all hydrogen atoms on all nitrogen atoms in one molecule of polyamine). Or a range of 1.8 to 2.5 moles. When less than 1 / (total number of hydrogen atoms on all nitrogen atoms in one molecule of polyamine) is less than 1 mol, curing may be insufficient and a film with high hardness may not be obtained. 1 / (polyamines 1 When it is larger than 10 times the mole of all hydrogen atoms on all nitrogen atoms in the molecule, polyamines may remain and a film having sufficient hardness may not be obtained.
(C)25℃におけるpKaが2.0~6.0の範囲の有機酸、並びにパーフルオロアルキル基及び/又はパーフルオロアルキレン基を有する炭素数2~5のアルコール類
 本発明のコーティング組成物に用いられる有機酸として、25℃におけるpKaが、2.0~6.0の範囲、好ましくは、3.0~5.0の範囲の有機酸を用いるのが好ましい。そのような有機酸として、具体的には、ギ酸、酢酸、プロピオン酸、酪酸、イソ酪酸、吉草酸、イソ吉草酸、カプロン酸、イソカプロン酸、クロロ酢酸、フルオロ酢酸、ブロモ酢酸、3-クロロプロピオン酸、2-ブロモプロピオン酸、2-ヒドロキシ酪酸、フェニル酢酸、フェニルプロピオン酸、4-フェニル酪酸、フェノキシ酢酸、シアノ酢酸、シュウ酸、マロン酸、2,2-ジメチルマロン酸、アジピン酸、コハク酸、ピメリン酸、フタル酸、グルタル酸、オキザロ酢酸、クエン酸、イソクエン酸、シクロヘキサン-1,1-ジカルボン酸、酒石酸、o-アニス酸、m-アニス酸、p-アニス酸、安息香酸、o-クロロ安息香酸、m-フルオロ安息香酸、2,3-ジフルオロ安息香酸、o-ニトロ安息香酸、m-ニトロ安息香酸、p-ニトロ安息香酸、m-アミノ安息香酸、p-アミノ安息香酸、サリチル酸、フタル酸、イロフタル酸、trans-ケイ皮酸、2-フランカルボン酸、グリオキシル酸、グルコール酸、クロトン酸、乳酸、2-ヒドロキシ-2-メチルプロピオン酸、ピルビン酸、マンデル酸、リンゴ酸、レブリン酸、2,6-ピリジンジカルボン酸、ニコチン酸等を例示することができる。
 中でも、脂肪族モノカルボン酸、安息香酸、又は置換安息香酸を好ましく例示することができる。
 用いる有機酸の量は、特に制限されないが、用いられるポリアミン類1モルに対して、0.3~1.2モルの範囲が好ましく、0.5~1.0モル、又は0.6~0.9モルの範囲がさらに好ましい。
 0.3モルより少ない場合には、組成物の保存安定性が低下する場合があり、1.2モルよりも大きい場合には、十分な硬度の塗膜を形成できない場合がある。
(C) an organic acid having a pKa in the range of 2.0 to 6.0 at 25 ° C., and an alcohol having 2 to 5 carbon atoms having a perfluoroalkyl group and / or a perfluoroalkylene group. As the organic acid used, it is preferable to use an organic acid having a pKa at 25 ° C. in the range of 2.0 to 6.0, preferably in the range of 3.0 to 5.0. Specific examples of such organic acids include formic acid, acetic acid, propionic acid, butyric acid, isobutyric acid, valeric acid, isovaleric acid, caproic acid, isocaproic acid, chloroacetic acid, fluoroacetic acid, bromoacetic acid, and 3-chloropropion. Acid, 2-bromopropionic acid, 2-hydroxybutyric acid, phenylacetic acid, phenylpropionic acid, 4-phenylbutyric acid, phenoxyacetic acid, cyanoacetic acid, oxalic acid, malonic acid, 2,2-dimethylmalonic acid, adipic acid, succinic acid , Pimelic acid, phthalic acid, glutaric acid, oxaloacetic acid, citric acid, isocitric acid, cyclohexane-1,1-dicarboxylic acid, tartaric acid, o-anisic acid, m-anisic acid, p-anisic acid, benzoic acid, o- Chlorobenzoic acid, m-fluorobenzoic acid, 2,3-difluorobenzoic acid, o-nitrobenzoic acid, m-nitrobenzoic acid, p- Torobenzoic acid, m-aminobenzoic acid, p-aminobenzoic acid, salicylic acid, phthalic acid, ilophthalic acid, trans-cinnamic acid, 2-furancarboxylic acid, glyoxylic acid, glucholic acid, crotonic acid, lactic acid, 2-hydroxy Examples include -2-methylpropionic acid, pyruvic acid, mandelic acid, malic acid, levulinic acid, 2,6-pyridinedicarboxylic acid, nicotinic acid and the like.
Especially, an aliphatic monocarboxylic acid, benzoic acid, or substituted benzoic acid can be illustrated preferably.
The amount of the organic acid used is not particularly limited, but is preferably in the range of 0.3 to 1.2 mol, preferably 0.5 to 1.0 mol, or 0.6 to 0, relative to 1 mol of the polyamine used. A range of .9 mol is more preferred.
When the amount is less than 0.3 mol, the storage stability of the composition may be lowered. When the amount is more than 1.2 mol, a coating film having sufficient hardness may not be formed.
 本発明のコーティング組成物に用いられるパーフルオロアルキル基及び/又はパーフルオロアルキレン基を有する炭素数2~5のアルコール類として、具体的には、2,2,2-トリフルオロエタノール、1,1,2,2,2-ペンタフルオロエタノール、3,3,3-トリフルオロ-1-プロパノール、2,2,3,3,3-ペンタフルオロ-1-プロパノール、1,1,2,2,3,3,3-ヘプタフルオロ-1-プロパノール、1,1,1,3,3,3-ヘキサフルオロ-2-プロパノール、2-トリフルオロメチル-2-プロパノール、2-メチル-1,1,1,3,3,3-ヘキサフルオロ-2-プロパノール、2,2,3,3,4,4,4-ヘプタフルオロ-1-ブタノール、ノナフルオロ-t-ブタノール、2,2,3,3,4,4,5,5-オクタフルオロ-1-ペンタノール等を例示することができる。
 本組成物中のフルオロ化アルコールの使用量は、特に制限されないが、組成物全体の30質量%以上が好ましく、40質量%以上がさらに好ましい。30質量%より小さい場合には、組成物の長期保存安定性が低下する場合がある。
Specific examples of the alcohol having 2 to 5 carbon atoms having a perfluoroalkyl group and / or a perfluoroalkylene group used in the coating composition of the present invention include 2,2,2-trifluoroethanol, 1,1 , 2,2,2-pentafluoroethanol, 3,3,3-trifluoro-1-propanol, 2,2,3,3,3-pentafluoro-1-propanol, 1,1,2,2,3 , 3,3-heptafluoro-1-propanol, 1,1,1,3,3,3-hexafluoro-2-propanol, 2-trifluoromethyl-2-propanol, 2-methyl-1,1,1 , 3,3,3-hexafluoro-2-propanol, 2,2,3,3,4,4,4-heptafluoro-1-butanol, nonafluoro-t-butanol, 2,2,3,3 , It can be exemplified 4,5,5- octafluoro-1-pentanol.
Although the usage-amount of the fluorinated alcohol in this composition is not restrict | limited in particular, 30 mass% or more of the whole composition is preferable, and 40 mass% or more is more preferable. When it is less than 30% by mass, the long-term storage stability of the composition may be lowered.
(組成物中における成分(A)及び(B)の合計量の配合割合)
 本発明のコーティング組成物中の固形分濃度は特に制限されないが、塗膜の外観、塗工性、硬化性、塗膜の性質、組成物の保存安定性等を考慮すると、(A)エポキシ基含有トリアルコキシシランの加水分解縮合物及び(B)ポリアミン類の固形分濃度が、その全質量に対して0.5~50質量%の範囲になる量を用いるのが好ましく、1.0~30質量%、1.0~20質量%、1.0~10質量%、1.5~5.0質量%、又は1.8~3質量%の範囲がさらに好ましい。0.5質量%より小さい場合には、膜を均質に成膜するのが困難な場合があり、50質量%より大きい場合には、組成物の安定性、塗膜の透明性、外観、又は塗工性等に問題が生じる場合がある。
 有機溶媒、及び水の使用量は、上記固形分濃度に調整できる範囲で適宜定めることができる。
(Blend proportion of the total amount of components (A) and (B) in the composition)
The solid content concentration in the coating composition of the present invention is not particularly limited, but considering the appearance of the coating film, coating properties, curability, coating film properties, storage stability of the composition, etc., (A) epoxy group It is preferable to use such an amount that the hydrolyzed condensate of the contained trialkoxysilane and the solid content concentration of the (B) polyamine are in the range of 0.5 to 50% by mass with respect to the total mass, 1.0 to 30 More preferred are ranges of mass%, 1.0 to 20 mass%, 1.0 to 10 mass%, 1.5 to 5.0 mass%, or 1.8 to 3 mass%. If it is less than 0.5% by mass, it may be difficult to form a film uniformly. If it is more than 50% by mass, the stability of the composition, the transparency of the coating film, the appearance, or There may be a problem in coating properties.
The usage-amount of an organic solvent and water can be suitably determined in the range which can be adjusted to the said solid content concentration.
(溶媒)
 本発明のコーティング組成物は、組成物中の固形分濃度を調整するために、有機溶媒を用いることができ、そのような溶媒として、溶液の均一性、安定性等を保持できる溶媒であれば、特に限定されないが、具体的には、メタノール、エタノール、プロピルアルコール、イソプロピルアルコール、n-ブタノール、s-ブタノール、t-ブタノール、n-ペンタノール、エチレングリコール、ジエチレングリコール、プロピレングリコール、ジプロピレングリコール、エチレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル等のアルコール類、テトラヒドロフラン、エチレングリコールジメチルエーテル、プロピレングリコールジメチルエーテル、テトラヒドロピラン等のエーテル類、アセトン、メチルエチルケトン、アセチルアセトン、シクロヘキサノン等のケトン類、酢酸メチル、エチレングリコールモノアセテート等のエステル類、ホルムアミド、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、ピロリドン、N-メチルピロリドン等のアミド類等を例示することができ、中でも炭素数1~5のアルコールが好ましい。これらは1種単独で、又は2種以上を併用して用いることができる。
 その他の溶媒とし、水を用いるのが好ましく、その場合、用いる有機溶媒は、水に溶解する有機溶媒が好ましい。また、水と有機溶媒の比率は、おのおの必要な量を用いた上で、組成物として均一な溶液になる量比であれば特に制限されない。炭素数3以下のアルコール等の水に比較的良く溶解する有機溶媒を用いた場合には、水と有機溶媒の質量比(水/有機溶媒)は、30/70~95/5の範囲が好ましく、50/50~90/10、60/40~80/20、又は65/35~75/25の範囲がさらに好ましい。
 また、炭素数4以上のアルコール等の水に比較的溶解しにくい有機溶媒を用いた場合に、有機溶媒に対する水の溶解度が低いために、使用する水の量は、トリアルコキシシランの加水分解に必要な量以上、組成物が均一になる範囲の量で使用するのが好ましい。
(solvent)
The coating composition of the present invention can use an organic solvent to adjust the solid content concentration in the composition, and as such a solvent, any solvent that can maintain the uniformity and stability of the solution can be used. Specific examples include, but are not limited to, methanol, ethanol, propyl alcohol, isopropyl alcohol, n-butanol, s-butanol, t-butanol, n-pentanol, ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, Alcohols such as ethylene glycol monomethyl ether, propylene glycol monomethyl ether, ethylene glycol monoethyl ether, tetrahydrofuran, ethylene glycol dimethyl ether, propylene glycol dimethyl ether, tetrahydropyran, etc. Ethers, acetone, methyl ethyl ketone, acetylacetone, cyclohexanone and other ketones, methyl acetate, esters such as ethylene glycol monoacetate, formamide, N, N-dimethylformamide, N, N-dimethylacetamide, pyrrolidone, N-methylpyrrolidone, etc. Examples of the amides include alcohols having 1 to 5 carbon atoms. These can be used alone or in combination of two or more.
It is preferable to use water as the other solvent. In that case, the organic solvent to be used is preferably an organic solvent that dissolves in water. In addition, the ratio of water to the organic solvent is not particularly limited as long as it is an amount ratio that makes a uniform solution as a composition after using a necessary amount. When an organic solvent that dissolves relatively well in water such as alcohol having 3 or less carbon atoms is used, the mass ratio of water to organic solvent (water / organic solvent) is preferably in the range of 30/70 to 95/5. , 50/50 to 90/10, 60/40 to 80/20, or 65/35 to 75/25 are more preferable.
In addition, when an organic solvent that is relatively difficult to dissolve in water such as alcohol having 4 or more carbon atoms is used, the amount of water used for hydrolysis of trialkoxysilane is low because the solubility of water in the organic solvent is low. It is preferable to use it in an amount in a range where the composition becomes more than the necessary amount.
(その他の配合成分)
 さらに、必要に応じてこれら以外の硬化剤又は硬化促進剤を添加することができる。例えば、ジメチルアミノプロピルアミン、ジエチルアミノプロピルアミン、トリメチルヘキサメチレンジアミン、ペンタンジアミン、ビス(2-ジメチルアミノエチル)エーテル、ペンタメチルジエチレントリアミン、アルキル-t-モノアミン、1,4-ジアザビシクロ(2,2,2)オクタン(トリエチレンジアミン)、N,N,N’,N’-テトラメチルヘキサメチレンジアミン、N,N,N’,N’-テトラメチルプロピレンジアミン、N,N,N’,N’-テトラメチルエチレンジアミン、N,N-ジメチルシクロヘキシルアミン、ジメチルアミノエトキシエトキシエタノール、ジメチルアミノヘキサノール等の脂肪族アミン系化合物、ピペリジン、ピペラジン、メンタンジアミン、イソホロンジアミン、メチルモルホリン、エチルモルホリン、N,N’,N”-トリス(ジメチルアミノプロピル)ヘキサヒドロ-s-トリアジン、3,9-ビス(3-アミノプロピル)-2,4,8,10-テトラオキシスピロ(5,5)ウンデカンアダクト、N-アミノエチルピペラジン、トリメチルアミノエチルピペラジン、ビス(4-アミノシクロヘキシル)メタン、N,N’-ジメチルピペラジン、1,8-ジアザビシクロ(4,5,0)ウンデセン-7等の脂環式や複素環式アミン系化合物、ベンジルメチルアミン、ジメチルベンジルアミン、ピリジン、ピコリン等の芳香族アミン系化合物、エポキシ化合物付加ポリアミン、マイケル付加ポリアミン、マンニッヒ付加ポリアミン、チオ尿素付加ポリアミン、ケトン封鎖ポリアミン等の変性アミン系化合物、ジシアンジアミド、グアニジン、有機酸ヒドラジド、ジアミノマレオニトリル、アミンイミド、三フッ化ホウ素-ピペリジン錯体、三フッ化ホウ素-モノエチルアミン錯体等のその他のアミン系等のアミン系化合物;
2-メチルイミダゾリン、2-フェニルイミダゾリン等のイミダゾリン系化合物;
ダイマー酸とポリアミンとの縮合により得られるポリアミド等のアミド系化合物;
カルボン酸のアリール及びチオアリールエステル等の活性カルボニル化合物;
フェノールノボラック、クレゾールノボラック、ポリオール、ポリメルカプタン、ポリサルファイド、2-(ジメチルアミノメチルフェノール)、2,4,6-トリス(ジメチルアミノメチル)フェノール、2,4,6-トリス(ジメチルアミノメチル)フェノールのトリ-2-エチルヘキシル塩酸塩等のフェノール、アルコール系、チオール系、エーテル系、又はチオエーテル系化合物;
ブチル化尿素、ブチル化メラミン、ブチル化チオ尿素、三フッ化ホウ素等の尿素系、チオ尿素系、又はルイス酸系化合物;
エチルホスフィン、ブチルホスフィン等のアルキルホスフィン、フェニルホスフィン等の第1ホスフィン、ジメチルホスフィン、ジプロピルホスフィン等のジアルキルホスフィン、ジフェニルホスフィン、メチルエチルホスフィン等の第2ホスフィン、トリメチルホスフィン、トリエチルホスフィン等の第3ホスフィン等のリン系化合物;
無水フタル酸、ヘキサヒドロ無水フタル酸、メチルテトラヒドロ無水フタル酸、メチルヘキサヒドロ無水フタル酸、エンドメチレンテトラヒドロ無水フタル酸、メチルエンドメチレンテトラヒドロ無水フタル酸、無水マレイン酸、テトラメチレン無水マレイン酸、無水トリメリット酸、無水クロレンド酸、無水ピロメリット酸、ドデセニル無水コハク酸、無水ベンゾフェノンテトラカルボン酸、エチレングリコールビス(アンヒドロトリメリテート)、メチルシクロヘキセンテトラカルボン酸無水物、ポリアゼライン酸無水物等の酸無水物系化合物;
アリールジアゾニウム塩、ジアリールヨードニウム塩、トリアリールスルホニウム塩、トリフェニルシラノール-アルミニウム錯体、トリフェニルメトキシシラン-アルミニウム錯体、シリルペルオキシド-アルミニウム錯体、トリフェニルシラノール-トリス(サリシルアルデヒダート)アルミニウム錯体等のオニウム塩系化合物;
活性ケイ素化合物-アルミニウム錯体系化合物等を例示することができる。
 さらに、必要に応じて、適宜、テトラアルコキシシラン類、他エポキシ基含有トリアルコキシシラン以外のトリアルコキシシラン類、又はジアルコキシシラン類を添加して用いることができる。そのようなアルコキシシラン類として、具体的には、テトラメトキシシラン、テトラエトキシシラン、テトラ(n-プロポキシ)シラン、テトラ(イソプロポキシ)シラン、テトラ(n-ブトキシ)シラン等のテトラアルコキシシラン類;
メチルトリメトキシシラン、メチルトリエトキシシラン、エチルトリメトキシシラン、エチルトリエトキシシラン、n-プロピルトリメトキシシラン、n-プロピルトリエトキシシラン、イソプロピルトリメトキシシラン、イソプロピルトリエトキシシラン、n-ブチルトリメトキシシラン、n-ブチルトリエトキシシラン、n-ペンチルトリメトキシシラン、n-ヘキシルトリメトキシシラン、n-ヘプチルトリメトキシシラン、n-オクチルトリメトキシシラン、ビニルトリメトキシシラン、ビニルトリエトキシシラン、アリルトリメトキシシラン、シクロヘキシルトリメトキシシラン、シクロヘキシルトリエトキシシラン、フェニルトリメトキシシラン、フェニルトリエトキシシラン、3-クロロプロピルトリメトキシシラン、3-クロロプロピルトリエトキシシラン、3,3,3-トリフルオロプロピルトリメトキシシラン、3,3,3-トリフルオロプロピルトリエトキシシラン、ノナフルオロヘキシルトリメトキシシラン、トリデカフルオロオクチルトリメトキシシラン、ヘプタデカフルオロデシルトリメトキシシラン、トリフルオロプロピルトリエトキシシラン、トリデカフルオロオクチルトリエトキシシラン、ヘプタデカフルオロデシルトリエトキシシラン、3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、2-ヒドロキシエチルトリメトキシシラン、2-ヒドロキシエチルトリエトキシシラン、2-ヒドロキシプロピルトリメトキシシラン、2-ヒドロキシプロピルトリエトキシシラン、3-ヒドロキシプロピルトリメトキシシラン、3-ヒドロキシプロピルトリエトキシシラン、3-メルカプトプロピルトリメトキシシラン、3-メルカプトプロピルトリエトキシシラン、3-イソシアナートプロピルトリメトキシシラン、3-イソシアナートプロピルトリエトキシシラン、3-(メタ)アクリロイルオキシプロピルトリメトキシシラン、3-(メタ)アタクリロイルオキシプロピルトリエトキシシラン、3-(メタ)アクリロイルオキシプロピルトリn-プロポキシシラン、3-(メタ)アクリロイルオキシプロピルトリイソプロポキシシラン、3-ウレイドプロピルトリメトキシシラン、3-ウレイドプロピルトリエトキシシラン等のトリアルコキシシラン類;
ジメチルジメトキシシラン、ジメチルジエトキシシラン、ジエチルジメトキシシラン、ジエチルジエトキシシラン、ジ-n-プロピルジメトキシシラン、ジ-n-プロピルジエトキシシラン、ジイソプロピルジメトキシシラン、ジイソプロピルジエトキシシラン、ジ-n-ブチルジメトキシシラン、ジ-n-ブチルジエトキシシラン、ジ-n-ペンチルジメトキシシラン、ジ-n-ペンチルジエトキシシラン、ジ-n-ヘキシルジメトキシシラン、ジ-n-ヘキシルジエトキシシラン、ジ-n-ヘプチルジメトキシシラン、ジ-n-ヘプチルジエトキシシラン、ジ-n-オクチルジメトキシシラン、ジ-n-オクチルジエトキシシラン、ジ-n-シクロヘキシルジメトキシシラン、ジ-n-シクロヘキシルジエトキシシラン、ジフェニルジメトキシシラン、ジフェニルジエトキシシラン、3-(メタ)アクリロイルオキシプロピルメチルジメトキシシラン、ヘプタデカフルロデシルメチルジメトキシシラン等のジアルコキシシラン類等を例示することができ、これらの部分加水分解縮合物も同様に使用することができる。そのような部分加水分解縮合物として、具体的には、三菱化学社製の商品名「MKCシリケートMS51」、「MKCシリケートMS56」、「MKCシリケートMS57」、「MKCシリケートMS60」(いずれもテトラメトキシシランの縮合物);コルコート社製の商品名「エチルシリケート40」、「エチルシリケート48」(いずれもテトラエトキシシランの縮合物)等を例示することができ、また、含有するアルキル基が異なるテトラアルコキシシランの縮合物の具体例として、三菱化学社製の商品名「MKCシリケートMS56B15」、「MKCシリケートMS56B30」、「MKCシリケートMS58B15」、「MKCシリケートMS56I30」、「MKCシリケートMS56F20」;コルコート社製の商品名「EMS-485」等を例示することができる。
 本発明のコーティング組成物には、その用途に応じて、他の成分を添加することができ、具体的には、各種界面活性剤、染料、顔料、分散材、撥水材、増粘材、香料、抗菌性成分等を例示することができる。
(Other ingredients)
Furthermore, other curing agents or curing accelerators can be added as necessary. For example, dimethylaminopropylamine, diethylaminopropylamine, trimethylhexamethylenediamine, pentanediamine, bis (2-dimethylaminoethyl) ether, pentamethyldiethylenetriamine, alkyl-t-monoamine, 1,4-diazabicyclo (2,2,2 ) Octane (triethylenediamine), N, N, N ′, N′-tetramethylhexamethylenediamine, N, N, N ′, N′-tetramethylpropylenediamine, N, N, N ′, N′-tetramethyl Aliphatic amine compounds such as ethylenediamine, N, N-dimethylcyclohexylamine, dimethylaminoethoxyethoxyethanol, dimethylaminohexanol, piperidine, piperazine, menthanediamine, isophoronediamine, methylmorpholine, ethylmorpholine N, N ′, N ″ -tris (dimethylaminopropyl) hexahydro-s-triazine, 3,9-bis (3-aminopropyl) -2,4,8,10-tetraoxyspiro (5,5) Alicyclic rings such as undecane adduct, N-aminoethylpiperazine, trimethylaminoethylpiperazine, bis (4-aminocyclohexyl) methane, N, N'-dimethylpiperazine, 1,8-diazabicyclo (4,5,0) undecene-7 Formulas and heterocyclic amine compounds, aromatic amine compounds such as benzylmethylamine, dimethylbenzylamine, pyridine, picoline, epoxy compound-added polyamines, Michael-added polyamines, Mannich-added polyamines, thiourea-added polyamines, ketone-capped polyamines, etc. Modified amine compounds, dicyandiamide, guanidine Other amine compounds such as organic acid hydrazide, diaminomaleonitrile, amine imide, boron trifluoride-piperidine complex, boron trifluoride-monoethylamine complex, etc .;
Imidazoline compounds such as 2-methylimidazoline and 2-phenylimidazoline;
Amide compounds such as polyamide obtained by condensation of dimer acid and polyamine;
Active carbonyl compounds such as aryl and thioaryl esters of carboxylic acids;
Phenol novolak, cresol novolak, polyol, polymercaptan, polysulfide, 2- (dimethylaminomethylphenol), 2,4,6-tris (dimethylaminomethyl) phenol, 2,4,6-tris (dimethylaminomethyl) phenol Phenols such as tri-2-ethylhexyl hydrochloride, alcohols, thiols, ethers or thioethers;
Urea-based, thiourea-based or Lewis acid-based compounds such as butylated urea, butylated melamine, butylated thiourea, boron trifluoride;
Alkylphosphine such as ethylphosphine and butylphosphine, first phosphine such as phenylphosphine, dialkylphosphine such as dimethylphosphine and dipropylphosphine, second phosphine such as diphenylphosphine and methylethylphosphine, and third such as trimethylphosphine and triethylphosphine Phosphorus compounds such as phosphine;
Phthalic anhydride, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, endomethylenetetrahydrophthalic anhydride, methylendomethylenetetrahydrophthalic anhydride, maleic anhydride, tetramethylene maleic anhydride, trimellitic anhydride Acid anhydrides such as acid, chlorendic anhydride, pyromellitic anhydride, dodecenyl succinic anhydride, benzophenone tetracarboxylic anhydride, ethylene glycol bis (anhydrotrimellitate), methylcyclohexene tetracarboxylic anhydride, polyazeline acid anhydride Physical compounds;
Onium such as aryldiazonium salt, diaryliodonium salt, triarylsulfonium salt, triphenylsilanol-aluminum complex, triphenylmethoxysilane-aluminum complex, silyl peroxide-aluminum complex, triphenylsilanol-tris (salicylide) aluminum complex Salt compounds;
An active silicon compound-aluminum complex compound can be exemplified.
Furthermore, if necessary, a tetraalkoxysilane, a trialkoxysilane other than an epoxy group-containing trialkoxysilane, or a dialkoxysilane can be added and used. Specific examples of such alkoxysilanes include tetraalkoxysilanes such as tetramethoxysilane, tetraethoxysilane, tetra (n-propoxy) silane, tetra (isopropoxy) silane, and tetra (n-butoxy) silane;
Methyltrimethoxysilane, methyltriethoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, n-propyltrimethoxysilane, n-propyltriethoxysilane, isopropyltrimethoxysilane, isopropyltriethoxysilane, n-butyltrimethoxysilane , N-butyltriethoxysilane, n-pentyltrimethoxysilane, n-hexyltrimethoxysilane, n-heptyltrimethoxysilane, n-octyltrimethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, allyltrimethoxysilane Cyclohexyltrimethoxysilane, cyclohexyltriethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, 3-chloropropyltrimethoxysilane, 3-chloro Ropropyltriethoxysilane, 3,3,3-trifluoropropyltrimethoxysilane, 3,3,3-trifluoropropyltriethoxysilane, nonafluorohexyltrimethoxysilane, tridecafluorooctyltrimethoxysilane, heptadecafluoro Decyltrimethoxysilane, trifluoropropyltriethoxysilane, tridecafluorooctyltriethoxysilane, heptadecafluorodecyltriethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 2-hydroxyethyltrimethoxysilane Silane, 2-hydroxyethyltriethoxysilane, 2-hydroxypropyltrimethoxysilane, 2-hydroxypropyltriethoxysilane, 3-hydroxypropyltrimethoxy Lan, 3-hydroxypropyltriethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, 3-isocyanatopropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane, 3- (meth) acryloyl Oxypropyltrimethoxysilane, 3- (meth) acryloyloxypropyltriethoxysilane, 3- (meth) acryloyloxypropyltri-n-propoxysilane, 3- (meth) acryloyloxypropyltriisopropoxysilane, 3-ureido Trialkoxysilanes such as propyltrimethoxysilane and 3-ureidopropyltriethoxysilane;
Dimethyldimethoxysilane, dimethyldiethoxysilane, diethyldimethoxysilane, diethyldiethoxysilane, di-n-propyldimethoxysilane, di-n-propyldiethoxysilane, diisopropyldimethoxysilane, diisopropyldiethoxysilane, di-n-butyldimethoxy Silane, di-n-butyldiethoxysilane, di-n-pentyldimethoxysilane, di-n-pentyldiethoxysilane, di-n-hexyldimethoxysilane, di-n-hexyldiethoxysilane, di-n-heptyl Dimethoxysilane, di-n-heptyldiethoxysilane, di-n-octyldimethoxysilane, di-n-octyldiethoxysilane, di-n-cyclohexyldimethoxysilane, di-n-cyclohexyldiethoxysilane, diphenyldimethyl Examples thereof include dialkoxysilanes such as xyloxysilane, diphenyldiethoxysilane, 3- (meth) acryloyloxypropylmethyldimethoxysilane, heptadecafluorodecylmethyldimethoxysilane, and the like. Can be used for Specific examples of such a partial hydrolysis-condensation product include trade names “MKC silicate MS51”, “MKC silicate MS56”, “MKC silicate MS57”, and “MKC silicate MS60” manufactured by Mitsubishi Chemical Corporation (both are tetramethoxy). Silane condensate); trade names “Ethyl silicate 40” and “ethyl silicate 48” (both are condensates of tetraethoxysilane) manufactured by Colcoat Co., Ltd. As specific examples of the alkoxysilane condensate, trade names “MKC silicate MS56B15”, “MKC silicate MS56B30”, “MKC silicate MS58B15”, “MKC silicate MS56I30”, “MKC silicate MS56F20” manufactured by Mitsubishi Chemical Corporation; Product name of It can be exemplified MS-485 ", and the like.
In the coating composition of the present invention, other components can be added depending on the application, and specifically, various surfactants, dyes, pigments, dispersion materials, water repellent materials, thickeners, A fragrance | flavor, an antimicrobial component, etc. can be illustrated.
 本発明のコーティング組成物の製造方法は、特に制限されないが、具体的には、以下の方法等を例示することができる。
i)水、ポリアミン類、及び、有機酸又はフルオロ化アルコールと、必要に応じて有機溶媒を室温で混合、撹拌し、次いで、エポキシ基含有トリアルコキシシラン及び/又はその加水分解縮合物を添加し、有機溶媒で希釈する。
ii)水、エポキシ基含有トリアルコキシシラン及び/又はその加水分解縮合物、ポリアミン類、必要に応じて有機溶媒を室温で混合、撹拌し、次いで、有機酸又はフルオロ化アルコールを添加し、有機溶媒で希釈する。
iii)水、エポキシ基含有トリアルコキシシラン及び/又はその加水分解縮合物、ポリアミン類、有機酸又はフルオロ化アルコール、必要に応じて有機溶媒を室温で混合、撹拌し、有機溶媒で希釈する。
 撹拌温度は、特に制限されないが、室温~用いる溶媒の沸点温度の範囲が好ましく、室温で行うのが、さらに好ましい。この場合、室温とは、撹拌を行っている場所の外気温になるが、15~35℃の範囲が好ましい。
Although the manufacturing method in particular of the coating composition of this invention is not restrict | limited, Specifically, the following methods etc. can be illustrated.
i) Water, polyamines, and organic acid or fluorinated alcohol and, if necessary, an organic solvent are mixed and stirred at room temperature, and then an epoxy group-containing trialkoxysilane and / or a hydrolysis condensate thereof is added. Dilute with organic solvent.
ii) Mixing and stirring water, epoxy group-containing trialkoxysilane and / or hydrolysis condensate thereof, polyamines, and an organic solvent as required at room temperature, then adding an organic acid or fluorinated alcohol, Dilute with.
iii) Water, an epoxy group-containing trialkoxysilane and / or its hydrolysis condensate, polyamines, organic acid or fluorinated alcohol and, if necessary, an organic solvent are mixed and stirred at room temperature and diluted with an organic solvent.
The stirring temperature is not particularly limited, but is preferably in the range of room temperature to the boiling temperature of the solvent used, and more preferably at room temperature. In this case, the room temperature is the outside temperature of the place where the stirring is performed, but a range of 15 to 35 ° C. is preferable.
(3)導電膜
 本発明の導電膜は、表面に下地膜の形成された基材上に設けられており、導電性インクを塗布し、加熱又は焼結することで得られる膜である。好ましくは金属微粒子の焼結体を含む。
(3) Conductive Film The conductive film of the present invention is a film that is provided on a base material having a base film formed on the surface, and is obtained by applying conductive ink and heating or sintering. Preferably, a sintered body of metal fine particles is included.
 用いる導電性インクとしては、特に制限されないが、有機材料を用いることが好ましく、例えば、ポリエチレンジオキシチオフェン(PEDOT)/ポリスチレンスルホン酸(PSS)等の導電性高分子化合物を含むインク、金属微粒子を溶媒又は樹脂に分散させたインクやペースト等が挙げられる。中でも、金属微粒子を分散させたインクを用いることが好ましい。 Although it does not restrict | limit especially as a conductive ink to be used, It is preferable to use an organic material, for example, the ink containing conductive polymer compounds, such as a polyethylene dioxythiophene (PEDOT) / polystyrene sulfonic acid (PSS), and a metal microparticle. Examples thereof include ink and paste dispersed in a solvent or resin. Among these, it is preferable to use an ink in which metal fine particles are dispersed.
 導電性インクに含まれる金属微粒子としては、例えば、金、銀、白金、パラジウム、ロジウム、オスミウム、ルテニウム、イリジウム、銅、ニッケル、コバルト、鉄、錫、クロム、チタン、タンタル、タングステン、インジウムなどの金属、あるいはこれらの合金を用いることができ、特に、金、銀、パラジウム、銅を用いることが好ましい。金属微粒子の形状や大きさは特に限定されるものではないが、平均粒径が1nm以上100nm以下のものが好ましく用いられる。 Examples of the metal fine particles contained in the conductive ink include gold, silver, platinum, palladium, rhodium, osmium, ruthenium, iridium, copper, nickel, cobalt, iron, tin, chromium, titanium, tantalum, tungsten, and indium. A metal or an alloy thereof can be used, and it is particularly preferable to use gold, silver, palladium, or copper. The shape and size of the metal fine particles are not particularly limited, but those having an average particle diameter of 1 nm to 100 nm are preferably used.
 導電性インクは、水系導電性インクと有機系導電性インクとが挙げられるが、金属微粒子を有機分散媒に分散した有機系導電性インクであることが特に好ましい。導電性インクにおける金属微粒子の含有量は10~60質量%であり、必要に応じてその他の成分として分散剤、樹脂、又は溶媒等を含む。 Examples of the conductive ink include water-based conductive ink and organic conductive ink, but organic conductive ink in which metal fine particles are dispersed in an organic dispersion medium is particularly preferable. The content of the metal fine particles in the conductive ink is 10 to 60% by mass, and if necessary, other components include a dispersant, a resin, a solvent, or the like.
(4)導電膜付き基材の製造方法
 本発明の導電膜付き基材は、基材上に下地膜を形成し、さらに該下地膜の上に導電膜を積層した後、加熱又は焼結して得られる。
(4) Manufacturing method of base material with conductive film The base material with a conductive film of the present invention is formed by forming a base film on the base material, further laminating the conductive film on the base film, and then heating or sintering. Obtained.
 本発明の下地膜は、前記コーティング組成物を、基材の表面に刷毛、スプレー、ディップ、スピンコート、バーコート、グラビア印刷等の公知のコーティング方法で用いて塗布した後、乾燥させて形成することができる。乾燥は、室温乾燥及び/又は加熱により行うことができる。具体的には20℃~250℃、好ましくは20℃~150℃で、10秒~24時間、好ましくは30秒~10時間程度行なう。得られる下地膜は、特に制限されないが、10nmを超え、5μm以下であることが好ましい。 The undercoat film of the present invention is formed by applying the coating composition to the surface of a substrate by a known coating method such as brush, spray, dip, spin coating, bar coating, or gravure printing, and then drying the coating composition. be able to. Drying can be performed by room temperature drying and / or heating. Specifically, it is carried out at 20 ° C. to 250 ° C., preferably 20 ° C. to 150 ° C. for 10 seconds to 24 hours, preferably 30 seconds to 10 hours. The undercoat film to be obtained is not particularly limited, but is preferably more than 10 nm and not more than 5 μm.
 また、基材上に下地膜を形成するのに先立って、基材に予め表面処理を行ってもよい。表面処理の例として、プラズマ処理、コロナ放電処理、火炎処理、オゾン処理、紫外線処理、放射線処理、化学薬品処理を挙げることができる。但し、基材表面が大きく粗面化されてしまうと、形成される導電膜パターンの表面の平坦性が損なわれることにつながるため、これらの処理は、基材表面が大きく粗面化されない程度に行われることが好ましい。 Further, prior to the formation of the base film on the substrate, the substrate may be subjected to a surface treatment in advance. Examples of the surface treatment include plasma treatment, corona discharge treatment, flame treatment, ozone treatment, ultraviolet treatment, radiation treatment, and chemical treatment. However, if the surface of the base material is greatly roughened, the flatness of the surface of the conductive film pattern to be formed is impaired, so these treatments are performed so that the surface of the base material is not greatly roughened. Preferably, it is done.
 本発明の導電膜は、表面に前記下地膜が設けられた基材上に導電性インクからなる塗膜を積層し、該塗膜を加熱又は焼結することにより得られる。導電性インクからなる塗膜は、スクリーン印刷、インクジェット印刷、スピンコート、ロールコート、スプレーコート等の公知のコーティング方法を用いて形成することができる。 The conductive film of the present invention can be obtained by laminating a coating film made of conductive ink on a base material provided with the base film on the surface, and heating or sintering the coating film. The coating film made of a conductive ink can be formed using a known coating method such as screen printing, ink jet printing, spin coating, roll coating, spray coating or the like.
 加熱又は焼結の雰囲気は常圧の酸化雰囲気(例えば大気)とすればよい。加熱又は焼結の温度は100℃~300℃の範囲、好ましくは、100℃~200℃の範囲である。加熱又は焼結時間は、30秒~24時間、好ましくは10分~10時間程度行なう。 The heating or sintering atmosphere may be an atmospheric oxidizing atmosphere (for example, air). The heating or sintering temperature is in the range of 100 ° C. to 300 ° C., preferably in the range of 100 ° C. to 200 ° C. The heating or sintering time is 30 seconds to 24 hours, preferably about 10 minutes to 10 hours.
 導電膜の膜厚は、好ましくは2000nm以下であり、さらに好ましくは1000nm以下であり、最も好ましくは500nm以下である。 The film thickness of the conductive film is preferably 2000 nm or less, more preferably 1000 nm or less, and most preferably 500 nm or less.
 本発明の導電膜付き基材は、例えば、電子回路、アンテナ等の回路の作製、電磁波吸収体、光反射体などに好適に用いることができる。 The base material with a conductive film of the present invention can be suitably used for, for example, production of circuits such as electronic circuits and antennas, electromagnetic wave absorbers, light reflectors, and the like.
 以下に実施例により本発明をさらに詳細に説明するが、本発明の技術的範囲はこれらに限定されるものではない。 Hereinafter, the present invention will be described in more detail with reference to examples, but the technical scope of the present invention is not limited thereto.
[実施例1]
1.コーティング組成物の調製
 2-プロパノール17.15gに安息香酸0.125g(1.02mmol)を溶解させて得た溶液に、ジエチレントリアミン0.125g(1.21mmol)と水7.350gを加え混合した。さらこの溶液に3-グリシドキシプロピルトリメトキシシラン(GPTMS)0.500g(2.12mmol)を加え室温で2時間の撹拌を行い、固形分3.0質量%のコーティング組成物(A-1)を得た。
[Example 1]
1. Preparation of coating composition To a solution obtained by dissolving 0.125 g (1.02 mmol) of benzoic acid in 17.15 g of 2-propanol, 0.125 g (1.21 mmol) of diethylenetriamine and 7.350 g of water were added and mixed. did. Further, 0.500 g (2.12 mmol) of 3-glycidoxypropyltrimethoxysilane (GPTMS) was added to this solution, and the mixture was stirred at room temperature for 2 hours to obtain a coating composition (A-1 having a solid content of 3.0% by mass). )
2.下地膜の形成
 20mm×20mmのポリイミド(PI)フィルム上にコーティング用組成物(A-1)の成膜を行った。PIフィルムに、調製したコーティング用組成物(A-1)をバーコート法により塗布した後、オーブン内で乾燥し(100℃、10分)、下地膜付きフィルム(B-1)を得た。
2. Formation of Undercoat Film A coating composition (A-1) was formed on a 20 mm × 20 mm polyimide (PI) film. The prepared coating composition (A-1) was applied to the PI film by a bar coating method and then dried in an oven (100 ° C., 10 minutes) to obtain a film (B-1) with an undercoat film.
3.導電膜の形成
 下地膜付きフィルム(B-1)上に銀インク(製品名「SR6000」、バンドー化学社製、銀40質量%、テトラデカン分散)をスピンコート法(回転速度1500rpmm、60秒)により塗布した後、オーブン内で乾燥して(100℃、60分)、導電膜付きフィルム(C-1)を得た。
3. Formation of conductive film A silver ink (product name “SR6000”, manufactured by Bando Chemical Co., Ltd., 40% by mass of silver, tetradecane dispersion) was applied onto the film (B-1) with a base film by spin coating (rotation speed 1500 rpmm, 60 seconds). After coating, the film was dried in an oven (100 ° C., 60 minutes) to obtain a film with conductive film (C-1).
4.密着性の評価
 得られた導電膜付きフィルム(C-1)の碁盤目剥離試験をJIS K-5400(1999年)に記載された碁盤目テープ剥離試験法に準じて行った。PI樹脂フィルム上の導電膜を1mm×1mmの碁盤目状にクロスカットし、透明粘着テープを用いて剥離試験を行なった。各碁盤目の導電膜について、光学顕微鏡により評価したところ、全く剥離は見られなかった(非剥離数/試験数=100/100)。したがって、PIフィルムと導電膜がよく密着していることがわかった。
 比較のため、下地膜を形成していないPIフィルム上に導電膜を形成したフィルム(cC-1)においても、同様の碁盤目テープ剥離試験を行ったところ、剥離が見られた(非剥離数/試験数=95/100)。
4). Evaluation of adhesion The cross-cut peel test of the obtained film with conductive film (C-1) was conducted according to the cross-cut tape peel test method described in JIS K-5400 (1999). The conductive film on the PI resin film was cross-cut in a 1 mm × 1 mm grid pattern, and a peel test was performed using a transparent adhesive tape. When the conductive film of each grid was evaluated with an optical microscope, no peeling was observed (non-peeling number / test number = 100/100). Therefore, it was found that the PI film and the conductive film were in close contact.
For comparison, the same cross-cut tape peeling test was performed on the film (cC-1) in which the conductive film was formed on the PI film on which the base film was not formed. / Number of tests = 95/100).
[実施例2]
 PI樹脂フィルムをポリエチレンナフタレート(PEN)フィルムに変更した以外は、実施例1と同様の方法により導電膜を形成し、導電膜付きフィルム(C-2)を得た。
[Example 2]
A conductive film was formed by the same method as in Example 1 except that the PI resin film was changed to a polyethylene naphthalate (PEN) film to obtain a film with conductive film (C-2).
 得られた導電膜付きフィルム(C-2)について、実施例1と同様の方法により密着性の評価を行ったところ、各碁盤目の導電膜の剥離は見られなかった(非剥離数/試験数=100/100)。したがって、PENフィルムと導電膜がよく密着していることがわかった。
 比較のため、下地膜を形成していないPENフィルム上に導電膜を形成したフィルム(cC-2)においても、同様の碁盤目テープ剥離試験を行ったところ、剥離が見られた(非剥離数/試験数=74/100)。
For the obtained film with conductive film (C-2), the adhesion was evaluated by the same method as in Example 1. As a result, no peeling of the conductive film on each grid was observed (non-peeling number / test). Number = 100/100). Therefore, it was found that the PEN film and the conductive film were in close contact with each other.
For comparison, the film (cC-2) in which the conductive film was formed on the PEN film on which the base film was not formed was subjected to the same cross-cut tape peeling test, and peeling was observed (non-peeling number) / Number of tests = 74/100).
[実施例3]
 PI樹脂フィルムをポリエチレンテレフタレート(PET)フィルムに変更した以外は、実施例1と同様の方法により導電膜を形成し、導電膜付きフィルム(C-3)を得た。
[Example 3]
A conductive film was formed by the same method as in Example 1 except that the PI resin film was changed to a polyethylene terephthalate (PET) film to obtain a film with conductive film (C-3).
 得られた導電膜付きフィルム(C-3)について、実施例1と同様の方法により密着性の評価を行ったところ、各碁盤目の導電膜の剥離は見られなかった(非剥離数/試験数=100/100)。したがって、PETフィルムと導電膜がよく密着していることがわかった。 For the obtained film with conductive film (C-3), adhesion was evaluated by the same method as in Example 1. As a result, no peeling of the conductive film on each grid was observed (non-peeling number / test). Number = 100/100). Therefore, it was found that the PET film and the conductive film were in close contact.

Claims (5)

  1. 基材の表面上に、下地膜及び導電膜をこの順で有する導電膜付き基材であって、前記下地膜が、下記成分(A)、(B)、及び(C)を含むコーティング組成物から得られる膜である、導電膜付き基材。
    (A)エポキシ基含有トリアルコキシシランの加水分解縮合物、
    (B)ポリアミン類、
    (C)25℃におけるpKaが2.0~6.0の範囲の有機酸、並びにパーフルオロアルキル基及び/又はパーフルオロアルキレン基を有する炭素数2~5のアルコール類からなる群から選ばれる少なくとも1種
    A base material with a conductive film having a base film and a conductive film in this order on the surface of the base material, wherein the base film contains the following components (A), (B), and (C): A substrate with a conductive film, which is a film obtained from
    (A) Hydrolysis condensate of epoxy group-containing trialkoxysilane,
    (B) polyamines,
    (C) at least selected from the group consisting of organic acids having a pKa in the range of 2.0 to 6.0 at 25 ° C., and alcohols having 2 to 5 carbon atoms having a perfluoroalkyl group and / or a perfluoroalkylene group 1 type
  2. 前記基材が樹脂基材である、請求項1に記載の導電膜付き基材。 The base material with a conductive film according to claim 1, wherein the base material is a resin base material.
  3. 前記導電膜が金属微粒子の焼結体を含有する、請求項1に記載の導電膜付き基材。 The base material with a conductive film according to claim 1, wherein the conductive film contains a sintered body of metal fine particles.
  4. 前記金属微粒子の焼結体が銀微粒子の焼結体である、請求項3に記載の導電膜付き基材。 The base material with a conductive film according to claim 3, wherein the sintered body of metal fine particles is a sintered body of silver fine particles.
  5. 前記導電膜が、溶媒又は樹脂に分散した金属微粒子を含む導電性インク又は導電性ペーストの焼結体である、請求項1に記載の導電膜付き基材。 The base material with a conductive film according to claim 1, wherein the conductive film is a sintered body of a conductive ink or a conductive paste containing metal fine particles dispersed in a solvent or a resin.
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JP2004022441A (en) * 2002-06-19 2004-01-22 Konica Minolta Holdings Inc Transparent conductive substrate and its manufacturing method
JP2009242874A (en) * 2008-03-31 2009-10-22 Mitsubishi Paper Mills Ltd Method for producing silver hyperfine particle
JP2013225499A (en) * 2012-03-23 2013-10-31 Fujifilm Corp Conductive member, method for producing the same, touch panel, and solar cell
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