WO2016101788A1 - Suspension chain ultrasonic automatic cleaning machine adaptable to clean cylinder liner - Google Patents

Suspension chain ultrasonic automatic cleaning machine adaptable to clean cylinder liner Download PDF

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Publication number
WO2016101788A1
WO2016101788A1 PCT/CN2015/096763 CN2015096763W WO2016101788A1 WO 2016101788 A1 WO2016101788 A1 WO 2016101788A1 CN 2015096763 W CN2015096763 W CN 2015096763W WO 2016101788 A1 WO2016101788 A1 WO 2016101788A1
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WIPO (PCT)
Prior art keywords
ultrasonic
tank
cleaning
cylinder liner
suspension chain
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PCT/CN2015/096763
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French (fr)
Chinese (zh)
Inventor
汪舵海
张志强
张武
吴龙超
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安徽白兔湖动力股份有限公司
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Publication of WO2016101788A1 publication Critical patent/WO2016101788A1/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
    • B08B2203/02—Details of machines or methods for cleaning by the force of jets or sprays
    • B08B2203/0288—Ultra or megasonic jets

Definitions

  • the invention relates to the field of cleaning of a processing cylinder liner, in particular to a suspension chain type ultrasonic automatic cleaning machine suitable for cleaning a cylinder liner.
  • the cleanliness requirements for the core components of the engine are also getting higher and higher (the impurity particle size is increased from 0.8mm to 0.4mm, and the impurity weight is increased from 10mg to 5mg), in the mass production of the cylinder liner.
  • the general manufacturers use ultrasonic cleaning, which has a single-slot type or a gantry type.
  • the single-tank type has the drawback of wasting manpower, labor intensity, and low work efficiency, which greatly curbs the development of the enterprise.
  • the gantry type that is, automatic cleaning after being put on the shelf, is highly automated and has a large cleaning volume.
  • the object of the present invention is to provide a suspension chain type ultrasonic automatic cleaning machine suitable for cleaning a cylinder liner with reasonable structural design, low labor intensity and high cleaning efficiency, and the cleaning machine can not only meet the requirements of large-scale cleaning and cleanliness, but also Continuous automatic cleaning of the cylinder liner can be achieved, which greatly improves the degree of automation.
  • a suspension chain type ultrasonic automatic cleaning machine suitable for cleaning a cylinder liner of the present invention is provided with a tensioning device and a transmission device, and the transmission device comprises a suspension chain on the frame.
  • An ultrasonic cleaning tank, an ultrasonic rinsing tank, a bubbling scalding tank, a blow drying chamber and a closed drying box are also installed, and an ultrasonic cleaning liquid storage tank is installed above the ultrasonic cleaning tank and the ultrasonic rinsing tank; wherein A plurality of ultrasonic vibration plates are installed on both sides of the ultrasonic cleaning tank, and the ultrasonic cleaning tank is provided with heating
  • the ultrasonic cleaning liquid storage tank is provided with an inner plate, a partition plate, a first fan and a liquid storage tank heating tube, and the ultrasonic cleaning liquid storage tank is connected to the ultrasonic cleaning tank and the ultrasonic rinsing tank through the inlet pipe and the overflow pipe respectively.
  • a bubbling hot heating tube is arranged in the bubbling scalding tank; a blow dry air pump is arranged on the blow drying chamber; and a multi-blade centrifugal lead is installed under the closed drying box; a fan; the suspension chain is provided on the frame by a tensioning ring type of the tensioning device.
  • a hanger is mounted on the suspension chain.
  • Both the transmission and the blow dry air pump are controlled by a PLC programming control system.
  • the ultrasonic cleaning tank, the ultrasonic rinsing tank and the ultrasonic cleaning liquid storage tank are all designed as a boat structure.
  • the ultrasonic cleaning tank and the ultrasonic rinsing tank are equipped with a circulation filtering device.
  • the invention since the invention includes two slots of an ultrasonic cleaning tank and an ultrasonic rinsing tank, which can be washed in the ultrasonic cleaning tank and then rinsed in the ultrasonic rinsing tank, the cleaning effect can be effectively improved, and the cross infection can be reduced. Since a plurality of ultrasonic vibration plates are installed on both sides of the ultrasonic cleaning tank, and the inlet pipe and the overflow pipe are connected with the ultrasonic cleaning liquid storage tank, the filtered cleaning liquid in the ultrasonic cleaning liquid storage tank has the highest liquid level from the cleaning tank.
  • the horizontal strip shape flows to the overflow port of the overflow pipe to achieve the purpose of sewage discharge.
  • the flow rate can be adjusted by the ball valve, so that the cleaning liquid in the ultrasonic cleaning tank is always kept clean; in addition, the liquid level control system is included in the ultrasonic cleaning tank. It can effectively protect the ultrasonic wave from protecting the operation when the liquid level is insufficient, so that the equipment is protected from damage; the ultrasonic cleaning tank and the ultrasonic rinsing tank are connected to the ultrasonic cleaning liquid storage tank through the inlet pipe and the overflow water pipe, so that the ultrasonic cleaning tank, The level of the ultrasonic rinsing tank and the ultrasonic cleaning reservoir can be controlled by the liquid level control system.
  • the ultrasonic cleaning liquid storage tank In the ultrasonic cleaning liquid storage tank, the ultrasonic cleaning liquid storage tank is set into a labyrinth liquid returning zone through the inner plate and the partition plate, and the liquid returning first passes through a 300 mesh filter net, and the liquid discharging zone is carried out with a filter mesh of 300 mesh or more and a liquid returning zone. Secondary separation, final filtration using 10um fine filtration through a 2T (0.75KW) circulating pump to the cleaning tank and rinsing tank, thereby improving the cleanliness of the cleaning and rinsing liquid; because the present invention uses a suspension chain transmission to transport the cylinder liner Therefore, the automation of cleaning can be realized; since the invention also includes a self-diagnosis alarm function, the device is protected from damage and timely eliminated.
  • FIG. 1 is a schematic structural view of a suspension chain type ultrasonic automatic cleaning machine suitable for cleaning a cylinder liner of the present invention
  • Figure 2 is a front view of the present invention
  • Figure 3 is a rear elevational view of the present invention.
  • the suspension chain ultrasonic automatic cleaning machine of the present invention is suitable for cleaning a cylinder liner, comprising a frame 1 , wherein the frame 1 is equipped with a tensioning device 14 and a transmission device 2 .
  • the transmission device 2 includes a suspension chain 13 , and an ultrasonic cleaning tank 3 , an ultrasonic rinsing tank 4 , a bubbling scalding tank 5 , a blow drying chamber 6 , and a closed drying box 7 are also mounted on the frame 1 .
  • An ultrasonic cleaning liquid storage tank 8 is disposed above the cleaning tank 3 and the ultrasonic rinsing tank 4; wherein the ultrasonic cleaning tank 3 is mounted with a plurality of ultrasonic vibration plates 11 on both sides thereof, and the ultrasonic cleaning tank 3 is provided with a heating tube 12;
  • the ultrasonic cleaning liquid storage tank 8 is provided with an inner plate 81, a partition plate 82, a first fan 83 and a liquid storage tank heating pipe 84, and the ultrasonic cleaning liquid storage tank 8 is respectively connected to the water inlet pipe 10 and the overflow water pipe 9
  • the ultrasonic cleaning tank 3 is connected to the ultrasonic rinsing tank 4; the bubbling scalding tank 5 is provided with a bubbling hot heating pipe 51; and the blow drying chamber 6 is provided with a blow drying air pump 61;
  • a multi-blade centrifugal draft fan 13 is mounted under the enclosed drying box 7; the suspension chain 13 is tensioned by the tensioning device 14 Wheel ring is provided on the
  • the working principle of the invention is: firstly, at one end of the frame 1 by manual loading and pressing the "start” button, the suspension chain 13 on the transmission device 2 starts to work, and the motor is powered, and the suspension chain 13 realizes continuous operation.
  • the cylinder liner 132 on the hanger 131 on the suspension chain 13 is sequentially washed by the ultrasonic cleaning tank 3, the ultrasonic rinsing tank 4 is rinsed, the scalding scalding tank 5 is hot water scalding, the blow dry air pump 61 is blown dry, and the closed type is used.
  • the drying box 6 is dried, finally transferred out from the same end of the rack 1, and then manually discharged, and the entire cleaning process is finished.
  • the ultrasonic cleaning tank 3, the ultrasonic rinsing tank 4 and the ultrasonic cleaning liquid storage tank 8 are all designed into a boat-shaped structure, which is convenient for discharging the cleaning liquid and the liquid storage, facilitating cleaning and maintenance of the tank body, and improving each tank. The service life.
  • a plurality of hangers 131 are mounted on the suspension chain 13 , and each of the hangers 131 can suspend the four cylinder liners 132 at the same time, and is arranged on the frame by the suspension chain 13 to greatly improve the transportation cylinder sleeve.
  • the working efficiency of 132; the transmission device 2 and the blow dry air pump 61 are both controlled by the PLC programming control system to improve the degree of automation;
  • the ultrasonic cleaning tank 3 and the ultrasonic rinsing tank 4 are equipped with a circulating filtering device for ultrasonic cleaning
  • the cleaning liquid and the rinsing liquid in the tank 3 and the ultrasonic rinsing tank 4 are often kept clean, improving the cleaning and rinsing quality of the cylinder liner 132.
  • the invention has the function of fault alarm display (self-diagnosis).
  • the original device of the electric appliance adopts imported and domestic high-quality original devices, and has an emergency stop button at the inlet and outlet ports, which can immediately cut off the power of the host in abnormal operation and play the role on the device. Protection; at the same time, there are two options: continuous cleaning and static cleaning.
  • continuous cleaning When the continuous mode is selected, the suspension chain 13 will continue to operate at the set speed.
  • the cylinder liner 132 is dynamically cleaned in each slot, continuously material.
  • static cleaning is selected, the cylinder liner 132 will intermittently enter the cleaning tanks in batches, and be cleaned according to the set cleaning time. After the cleaning is completed, the tanks are discharged at the set speed, so that the next batch of cylinder liners 132 After the tank, the static cleaning is performed again according to the set time, so that the cylinder sleeve 132 is cleaned in batches.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

A suspension chain ultrasonic automatic cleaning machine adaptable to clean cylinder liner, comprising a frame (1); a tensioning device (14) and a transmission device (2) comprising a suspension chain (13) are mounted on the frame; an ultrasonic wash tank (3), an ultrasonic rinsing tank (4), a bubble hot wash tank (5), a blow drying room (6) and a closed stoving case (7) are further mounted on the frame (1); an ultrasonic washing reservoir (8) is mounted above both of the ultrasonic wash tank (3) and the ultrasonic rinsing tank (4); an ultrasonic vibrating board (11) is mounted on two sides of the ultrasonic wash tank (3), and a heating tube (12) is mounted in the ultrasonic wash tank (3); an inner board (81), a partition board (82), a first fan (83) and a reservoir heating tube (84) are mounted in the ultrasonic washing reservoir (8), and the ultrasonic washing reservoir (8) is respectively in communication with the ultrasonic wash tank (3) and the ultrasonic rinsing tank (4) via an inlet tube (10) and an overflow tube (9); a bubble hot heating tube (51) is mounted in the bubble hot wash tank (5); a blow drying airflow pump (61) is mounted on the blow drying room (6); a multi-wing centrifuge draft fan (13) is mounted under the closed stoving case (7); the suspension chain (13) is annularly mounted on the frame (1) via a tensioning wheel, thereby continuously and automatically cleaning a cylinder liner.

Description

适用于清洗缸套的悬挂链式超声波自动清洗机Hanging chain ultrasonic automatic cleaning machine for cleaning cylinder liner 技术领域Technical field
本发明涉及一种加工缸套的清洗领域，尤其涉及一种适用于清洗缸套的悬挂链式超声波自动清洗机。The invention relates to the field of cleaning of a processing cylinder liner, in particular to a suspension chain type ultrasonic automatic cleaning machine suitable for cleaning a cylinder liner.
背景技术Background technique
随着发动机排放标准的提高，对发动机核心部件的清洁度要求也越来越高(杂质颗粒度由0.8mm提高到0.4mm，杂质重量由10mg提升到5mg)，在缸套的大批量生产情况下，最后清洗中，一般厂家都是采用超声波清洗方式，有单槽式的或者龙门式的。但是，单槽式的存在浪费人力、劳动强度大、工作效率低的缺陷，大大遏制企业的发展。而采用龙门式的，即上架后自动清洗，这种方式自动化程度高，清洗批量大，在国内诸如中原内配、扬州五亭桥等大型公司均有采用；但此种方式存在一个挂架转运的问题，不同的缸套需上不同的挂架，由人工移至挂钩位，清洗完毕后，需人工卸货后又将挂架转移至清洗机的进料端，以备缸套上架；其次，这种龙门式清洗机承重大，结构复杂，维修难度大、成本高，也大大影响企业的发展。With the improvement of engine emission standards, the cleanliness requirements for the core components of the engine are also getting higher and higher (the impurity particle size is increased from 0.8mm to 0.4mm, and the impurity weight is increased from 10mg to 5mg), in the mass production of the cylinder liner. In the final cleaning, the general manufacturers use ultrasonic cleaning, which has a single-slot type or a gantry type. However, the single-tank type has the drawback of wasting manpower, labor intensity, and low work efficiency, which greatly curbs the development of the enterprise. The gantry type, that is, automatic cleaning after being put on the shelf, is highly automated and has a large cleaning volume. It is used in large companies such as the Central Plains and Yangzhou Wuting Bridge; but there is a rack transport in this way. The problem is that different cylinder liners need different hangers, which are manually moved to the hook position. After cleaning, the manual hangers are required to transfer the hangers to the feeding end of the washing machine to prepare the cylinder liners. Secondly, This kind of gantry cleaning machine has a large bearing structure, complicated structure, difficult maintenance and high cost, and greatly affects the development of the enterprise.
发明内容Summary of the invention
本发明的目的在于提供一种结构设计合理、劳动强度低、清洗效率高的适用于清洗缸套的悬挂链式超声波自动清洗机，该清洗机不仅可以满足大批量清洗及清洁度的要求，而且可以实现缸套的连续自动清洗，大大提高自动化程度。The object of the present invention is to provide a suspension chain type ultrasonic automatic cleaning machine suitable for cleaning a cylinder liner with reasonable structural design, low labor intensity and high cleaning efficiency, and the cleaning machine can not only meet the requirements of large-scale cleaning and cleanliness, but also Continuous automatic cleaning of the cylinder liner can be achieved, which greatly improves the degree of automation.
为达到上述目的，本发明的适用于清洗缸套的悬挂链式超声波自动清洗机，所述的机架上安装有张紧装置和传动装置，所述的传动装置包括悬挂链，在机架上还安装有超声波清洗槽、超声波漂洗槽、鼓泡烫洗槽、吹干室和封闭式烘干箱，超声波清洗槽和超声波漂洗槽的上方均安装有超声波清洗储液槽；其中，所述的超声波清洗槽的两侧安装有若干块超声振板，超声波清洗槽里设有加热 管；所述的超声波清洗储液槽内设有内板、隔板、第一风机和储液槽加热管，超声波清洗储液槽经进水管、溢水管分别与超声波清洗槽和超声波漂洗槽相连通；所述的鼓泡烫洗槽里设有鼓泡烫加热管；所述的吹干室上设有吹干风泵；所述的封闭式烘干箱的下面安装有多翼式离心引风机；所述的悬挂链经张紧装置的张紧轮环型设有机架上。In order to achieve the above object, a suspension chain type ultrasonic automatic cleaning machine suitable for cleaning a cylinder liner of the present invention is provided with a tensioning device and a transmission device, and the transmission device comprises a suspension chain on the frame. An ultrasonic cleaning tank, an ultrasonic rinsing tank, a bubbling scalding tank, a blow drying chamber and a closed drying box are also installed, and an ultrasonic cleaning liquid storage tank is installed above the ultrasonic cleaning tank and the ultrasonic rinsing tank; wherein A plurality of ultrasonic vibration plates are installed on both sides of the ultrasonic cleaning tank, and the ultrasonic cleaning tank is provided with heating The ultrasonic cleaning liquid storage tank is provided with an inner plate, a partition plate, a first fan and a liquid storage tank heating tube, and the ultrasonic cleaning liquid storage tank is connected to the ultrasonic cleaning tank and the ultrasonic rinsing tank through the inlet pipe and the overflow pipe respectively. a bubbling hot heating tube is arranged in the bubbling scalding tank; a blow dry air pump is arranged on the blow drying chamber; and a multi-blade centrifugal lead is installed under the closed drying box; a fan; the suspension chain is provided on the frame by a tensioning ring type of the tensioning device.
所述的悬挂链上安装有挂具。A hanger is mounted on the suspension chain.
所述的传动装置和吹干风泵均由PLC编程控制系统控制。Both the transmission and the blow dry air pump are controlled by a PLC programming control system.
所述的超声波清洗槽、超声波漂洗槽和超声波清洗储液槽均设计成船形结构。The ultrasonic cleaning tank, the ultrasonic rinsing tank and the ultrasonic cleaning liquid storage tank are all designed as a boat structure.
所述的超声波清洗槽和超声波漂洗槽配有循环过滤装置。The ultrasonic cleaning tank and the ultrasonic rinsing tank are equipped with a circulation filtering device.
在上述技术方案中，由于本发明包括有超声波清洗槽、超声波漂洗槽两个槽，可在超声波清洗槽中清洗，再在超声波漂洗槽中漂洗，所以可有效地提高清洗效果，并减少交叉感染；由于超声波清洗槽的两侧各安装若干块超声振板，并通过进水管、溢水管与超声波清洗储液槽相连通，因此超声波清洗储液槽里经过滤的清洗液从清洗槽液面最高处呈水平带状，向溢水管的溢流口流动，达到排污目的，流量可由球阀来调节大小，使超声波清洗槽内的清洗液经常保持清洁状态；另外，超声波清洗槽内有液位控制系统，能有效保护超声波在液位不够时起到保护作业，使设备免受损坏；由于超声波清洗槽及超声波漂洗槽均通过进水管、溢水管与超声波清洗储液槽相连通，这样超声波清洗槽、超声波漂洗槽及超声波清洗储液槽的液位可通过液位控制系统进行控制；超声波清洗储液槽内通过内板和隔板将超声波清洗储液槽设成迷宫式回液区，回液首先经过一个300目过滤网，出液区用300目以上过滤网与回液区进行二级分离，最终过滤采用10um的精过滤通过流量2T(0.75KW)循环泵循环到清洗槽及漂洗槽，从而提高清洗和漂洗液体的清洁度；由于本发明采用悬挂链的传动装置传送缸套，所以可实现清洗的自动化；由于本发明还包括自诊断报警功能，确保设备免受损坏和及时排除故障。 In the above technical solution, since the invention includes two slots of an ultrasonic cleaning tank and an ultrasonic rinsing tank, which can be washed in the ultrasonic cleaning tank and then rinsed in the ultrasonic rinsing tank, the cleaning effect can be effectively improved, and the cross infection can be reduced. Since a plurality of ultrasonic vibration plates are installed on both sides of the ultrasonic cleaning tank, and the inlet pipe and the overflow pipe are connected with the ultrasonic cleaning liquid storage tank, the filtered cleaning liquid in the ultrasonic cleaning liquid storage tank has the highest liquid level from the cleaning tank. The horizontal strip shape flows to the overflow port of the overflow pipe to achieve the purpose of sewage discharge. The flow rate can be adjusted by the ball valve, so that the cleaning liquid in the ultrasonic cleaning tank is always kept clean; in addition, the liquid level control system is included in the ultrasonic cleaning tank. It can effectively protect the ultrasonic wave from protecting the operation when the liquid level is insufficient, so that the equipment is protected from damage; the ultrasonic cleaning tank and the ultrasonic rinsing tank are connected to the ultrasonic cleaning liquid storage tank through the inlet pipe and the overflow water pipe, so that the ultrasonic cleaning tank, The level of the ultrasonic rinsing tank and the ultrasonic cleaning reservoir can be controlled by the liquid level control system. In the ultrasonic cleaning liquid storage tank, the ultrasonic cleaning liquid storage tank is set into a labyrinth liquid returning zone through the inner plate and the partition plate, and the liquid returning first passes through a 300 mesh filter net, and the liquid discharging zone is carried out with a filter mesh of 300 mesh or more and a liquid returning zone. Secondary separation, final filtration using 10um fine filtration through a 2T (0.75KW) circulating pump to the cleaning tank and rinsing tank, thereby improving the cleanliness of the cleaning and rinsing liquid; because the present invention uses a suspension chain transmission to transport the cylinder liner Therefore, the automation of cleaning can be realized; since the invention also includes a self-diagnosis alarm function, the device is protected from damage and timely eliminated.
附图说明DRAWINGS
图1是本发明适用于清洗缸套的悬挂链式超声波自动清洗机的结构示意图；1 is a schematic structural view of a suspension chain type ultrasonic automatic cleaning machine suitable for cleaning a cylinder liner of the present invention;
图2是本发明的主视图；Figure 2 is a front view of the present invention;
图3是本发明的后视图。Figure 3 is a rear elevational view of the present invention.
具体实施方式detailed description
下面结合附图对本发明适用于清洗缸套的悬挂链式超声波自动清洗机作进一步详细说明。The hanging chain ultrasonic automatic cleaning machine of the present invention which is suitable for cleaning the cylinder liner will be further described in detail below with reference to the accompanying drawings.
由图1、图2、图3可见，本发明的适用于清洗缸套的悬挂链式超声波自动清洗机，包括机架1，所述的机架1上安装有张紧装置14和传动装置2，所述的传动装置2包括悬挂链13，在机架1上还安装有超声波清洗槽3、超声波漂洗槽4、鼓泡烫洗槽5、吹干室6和封闭式烘干箱7，超声波清洗槽3和超声波漂洗槽4的上方均安装有超声波清洗储液槽8；其中，所述的超声波清洗槽3的两侧安装有若干块超声振板11，超声波清洗槽3里设有加热管12；所述的超声波清洗储液槽8内设有内板81、隔板82、第一风机83和储液槽加热管84，超声波清洗储液槽8经进水管10、溢水管9分别与超声波清洗槽3和超声波漂洗槽4相连通；所述的鼓泡烫洗槽5里设有鼓泡烫加热管51；所述的吹干室6上设有吹干风泵61；所述的封闭式烘干箱7的下面安装有多翼式离心引风机13；所述的悬挂链13经张紧装置14的张紧轮环型设有机架1上。1 , 2 and 3 , the suspension chain ultrasonic automatic cleaning machine of the present invention is suitable for cleaning a cylinder liner, comprising a frame 1 , wherein the frame 1 is equipped with a tensioning device 14 and a transmission device 2 . The transmission device 2 includes a suspension chain 13 , and an ultrasonic cleaning tank 3 , an ultrasonic rinsing tank 4 , a bubbling scalding tank 5 , a blow drying chamber 6 , and a closed drying box 7 are also mounted on the frame 1 . An ultrasonic cleaning liquid storage tank 8 is disposed above the cleaning tank 3 and the ultrasonic rinsing tank 4; wherein the ultrasonic cleaning tank 3 is mounted with a plurality of ultrasonic vibration plates 11 on both sides thereof, and the ultrasonic cleaning tank 3 is provided with a heating tube 12; The ultrasonic cleaning liquid storage tank 8 is provided with an inner plate 81, a partition plate 82, a first fan 83 and a liquid storage tank heating pipe 84, and the ultrasonic cleaning liquid storage tank 8 is respectively connected to the water inlet pipe 10 and the overflow water pipe 9 The ultrasonic cleaning tank 3 is connected to the ultrasonic rinsing tank 4; the bubbling scalding tank 5 is provided with a bubbling hot heating pipe 51; and the blow drying chamber 6 is provided with a blow drying air pump 61; A multi-blade centrifugal draft fan 13 is mounted under the enclosed drying box 7; the suspension chain 13 is tensioned by the tensioning device 14 Wheel ring is provided on the chassis 1.
本发明的工作原理是：先在机架1的一端通过人工上料并按清洗“启动”按钮，传动装置2上的悬挂链13开始工作，由电机提供动力，悬挂链13实现连续运转，挂在悬挂链13上的挂具131上的缸套132依次分别经过超声波清洗槽3清洗、超声波漂洗槽4漂洗、鼓泡烫洗槽5热水烫洗、吹干风泵61吹干、封闭式烘干箱6烘干，最后从机架1的同一端转出，再通过人工卸料，整个清洗过程结束。如此循环，当工人从机架1一端不停地上料，同时经清洗过的缸套132就不停地出料，大大提高自动化程度，从而提高工作效率。由于挂具131是安装在传动装置2的悬挂链13上，因此减少了挂架等辅助工具的周转环节， 实现缸套132清洗的低劳动强度及高效性。The working principle of the invention is: firstly, at one end of the frame 1 by manual loading and pressing the "start" button, the suspension chain 13 on the transmission device 2 starts to work, and the motor is powered, and the suspension chain 13 realizes continuous operation. The cylinder liner 132 on the hanger 131 on the suspension chain 13 is sequentially washed by the ultrasonic cleaning tank 3, the ultrasonic rinsing tank 4 is rinsed, the scalding scalding tank 5 is hot water scalding, the blow dry air pump 61 is blown dry, and the closed type is used. The drying box 6 is dried, finally transferred out from the same end of the rack 1, and then manually discharged, and the entire cleaning process is finished. In this cycle, when the worker continuously feeds from the end of the rack 1, the cleaned cylinder liner 132 is continuously discharged, which greatly improves the degree of automation, thereby improving work efficiency. Since the hanger 131 is mounted on the suspension chain 13 of the transmission 2, the turnover of the auxiliary tools such as the hanger is reduced. The low labor intensity and high efficiency of cleaning the cylinder liner 132 are achieved.
参见图2和图3，所述的超声波清洗槽3、超声波漂洗槽4和超声波清洗储液槽8均设计成船形结构，便于排放清洗液和储液，方便槽体清洗、维护，提高各槽的使用寿命。Referring to FIG. 2 and FIG. 3, the ultrasonic cleaning tank 3, the ultrasonic rinsing tank 4 and the ultrasonic cleaning liquid storage tank 8 are all designed into a boat-shaped structure, which is convenient for discharging the cleaning liquid and the liquid storage, facilitating cleaning and maintenance of the tank body, and improving each tank. The service life.
在本实施例中，所述的悬挂链13上安装有若干挂具131，各个挂具131可同时悬挂四个缸套132，通过悬挂链13环形设在机架上1，大大提高输送缸套132的工作效率；所述的传动装置2和吹干风泵61均由PLC编程控制系统控制，提高自动化程度；所述的超声波清洗槽3和超声波漂洗槽4配有循环过滤装置，使超声波清洗槽3和超声波漂洗槽4里的清洗液和漂洗液经常保持清洁状态，提高缸套132的清洗和漂洗质量。In this embodiment, a plurality of hangers 131 are mounted on the suspension chain 13 , and each of the hangers 131 can suspend the four cylinder liners 132 at the same time, and is arranged on the frame by the suspension chain 13 to greatly improve the transportation cylinder sleeve. The working efficiency of 132; the transmission device 2 and the blow dry air pump 61 are both controlled by the PLC programming control system to improve the degree of automation; the ultrasonic cleaning tank 3 and the ultrasonic rinsing tank 4 are equipped with a circulating filtering device for ultrasonic cleaning The cleaning liquid and the rinsing liquid in the tank 3 and the ultrasonic rinsing tank 4 are often kept clean, improving the cleaning and rinsing quality of the cylinder liner 132.
本发明具有故障报警显示(自诊断)功能，电器原器件选用进口和国产优质原器件，在进、出料口设有急停按钮，可在非正常运行时立即切断主机电源，对设备起到保护作用；同时，设有连续清洗及静态清洗两种选择方式，当选择连续方式时，悬挂链13会不断的按设定的速度进行运转，缸套132在各槽中是动态清洗，连续出料。当选择静态清洗时，缸套132会间歇性的批量进入各清洗槽中，按设定的清洗时间进行清洗，清洗完毕后，以设定的速度出槽，这样下一个批量的缸套132进槽后，然后又按设定的时间进行静态清洗，如此周而复始，从而实现缸套132的批量清洗。The invention has the function of fault alarm display (self-diagnosis). The original device of the electric appliance adopts imported and domestic high-quality original devices, and has an emergency stop button at the inlet and outlet ports, which can immediately cut off the power of the host in abnormal operation and play the role on the device. Protection; at the same time, there are two options: continuous cleaning and static cleaning. When the continuous mode is selected, the suspension chain 13 will continue to operate at the set speed. The cylinder liner 132 is dynamically cleaned in each slot, continuously material. When static cleaning is selected, the cylinder liner 132 will intermittently enter the cleaning tanks in batches, and be cleaned according to the set cleaning time. After the cleaning is completed, the tanks are discharged at the set speed, so that the next batch of cylinder liners 132 After the tank, the static cleaning is performed again according to the set time, so that the cylinder sleeve 132 is cleaned in batches.
以上显示和描述了本发明的基本原理和主要特征及本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。 The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, and that the present invention is only described in the foregoing description and the description of the present invention, without departing from the spirit and scope of the invention. Various changes and modifications are intended to be included within the scope of the invention as claimed.

Claims (5)

  1. 一种适用于清洗缸套的悬挂链式超声波自动清洗机，包括机架(1)，其特征在于：所述的机架(1)上安装有张紧装置(14)和传动装置(2)，所述的传动装置(2)包括悬挂链(13)，在机架(1)上还安装有超声波清洗槽(3)、超声波漂洗槽(4)、鼓泡烫洗槽(5)、吹干室(6)和封闭式烘干箱(7)，超声波清洗槽(3)和超声波漂洗槽(4)的上方均安装有超声波清洗储液槽(8)；其中，所述的超声波清洗槽(3)的两侧安装有若干块超声振板(11)，超声波清洗槽(3)里设有加热管(12)；所述的超声波清洗储液槽(8)内设有内板(81)、隔板(82)、第一风机(83)和储液槽加热管(84)，超声波清洗储液槽(8)经进水管(10)、溢水管(9)分别与超声波清洗槽(3)和超声波漂洗槽(4)相连通；所述的鼓泡烫洗槽(5)里设有鼓泡烫加热管(51)；所述的吹干室(6)上设有吹干风泵(61)；所述的封闭式烘干箱(7)的下面安装有多翼式离心引风机(13)；所述的悬挂链(13)经张紧装置(14)的张紧轮环型设有机架(1)上。A suspension chain ultrasonic automatic cleaning machine suitable for cleaning a cylinder liner, comprising a frame (1), characterized in that: the frame (1) is equipped with a tensioning device (14) and a transmission device (2) The transmission device (2) includes a suspension chain (13), and an ultrasonic cleaning tank (3), an ultrasonic rinsing tank (4), a bubbling scalding tank (5), and a blow are also mounted on the frame (1). An ultrasonic cleaning liquid storage tank (8) is installed above the dry chamber (6) and the closed drying box (7), the ultrasonic cleaning tank (3) and the ultrasonic rinsing tank (4); wherein the ultrasonic cleaning tank is (3) There are several ultrasonic vibration plates (11) installed on both sides, a heating tube (12) is arranged in the ultrasonic cleaning tank (3), and an inner plate is provided in the ultrasonic cleaning liquid storage tank (8) (81) ), the partition plate (82), the first fan (83) and the liquid storage tank heating tube (84), and the ultrasonic cleaning liquid storage tank (8) through the inlet pipe (10) and the overflow pipe (9) respectively and the ultrasonic cleaning tank ( 3) communicating with the ultrasonic rinsing tank (4); the bubbling scalding tank (5) is provided with a bubbling hot pipe (51); and the blow drying chamber (6) is provided with a blow drying wind a pump (61); a multi-blade centrifugal draft is installed under the closed drying box (7) (13); the suspension strand (13) by tensioning means (14) provided with a tensioning ring gear rack (1).
  2. 根据权利要求1所述的适用于清洗缸套的悬挂链式超声波自动清洗机，其特征在于：所述的悬挂链(13)上安装有挂具(131)。The hanging chain ultrasonic automatic cleaning machine for cleaning a cylinder liner according to claim 1, characterized in that: the hanger chain (13) is mounted on the suspension chain (13).
  3. 根据权利要求1或2所述的适用于清洗缸套的悬挂链式超声波自动清洗机，其特征在于：所述的传动装置(2)和吹干风泵(61)均由PLC编程控制系统控制。The hanging chain ultrasonic automatic cleaning machine for cleaning a cylinder liner according to claim 1 or 2, characterized in that: the transmission device (2) and the blow dry air pump (61) are controlled by a PLC programming control system. .
  4. 根据权利要求1所述的适用于清洗缸套的悬挂链式超声波自动清洗机，其特征在于：所述的超声波清洗槽(3)、超声波漂洗槽(4)和超声波清洗储液槽(8)均设计成船形结构。The hanging chain ultrasonic automatic cleaning machine for cleaning a cylinder liner according to claim 1, characterized in that: the ultrasonic cleaning tank (3), the ultrasonic rinsing tank (4) and the ultrasonic cleaning liquid storage tank (8) They are all designed as a boat structure.
  5. 根据权利要求1所述的适用于清洗缸套的悬挂链式超声波自动清洗机，其特征在于：所述的超声波清洗槽(3)和超声波漂洗槽(4)配有循环过滤装置。 The suspension chain type ultrasonic automatic cleaning machine for a cleaning cylinder liner according to claim 1, characterized in that the ultrasonic cleaning tank (3) and the ultrasonic rinsing tank (4) are provided with a circulation filtering device.
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CN109047152A (en) * 2018-08-21 2018-12-21 深圳市信泰工业自动化设备有限公司 It is a kind of for clean valve body spool by formula ultrasonic cleaning line
CN109201625A (en) * 2018-10-22 2019-01-15 合肥市通得力电气制造有限公司 A kind of rotor automatic flushing device
CN112775094A (en) * 2019-11-08 2021-05-11 无锡市纳百川机械有限公司 Double-groove ultrasonic cleaning machine
CN113477610A (en) * 2021-05-26 2021-10-08 武汉瑞丰光电技术有限公司 Integral type car spark plug cleaning device
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CN109047152A (en) * 2018-08-21 2018-12-21 深圳市信泰工业自动化设备有限公司 It is a kind of for clean valve body spool by formula ultrasonic cleaning line
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