WO2016101320A1 - Railway track stabilizing device - Google Patents

Railway track stabilizing device Download PDF

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Publication number
WO2016101320A1
WO2016101320A1 PCT/CN2014/095961 CN2014095961W WO2016101320A1 WO 2016101320 A1 WO2016101320 A1 WO 2016101320A1 CN 2014095961 W CN2014095961 W CN 2014095961W WO 2016101320 A1 WO2016101320 A1 WO 2016101320A1
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WO
WIPO (PCT)
Prior art keywords
shaft
excitation
gear
driving
eccentric block
Prior art date
Application number
PCT/CN2014/095961
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French (fr)
Chinese (zh)
Inventor
孙青�
杜晓勇
王志军
Original Assignee
中车北京二七机车有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from CN201410835489.4A external-priority patent/CN104562873B/en
Priority claimed from CN201420851626.9U external-priority patent/CN204370254U/en
Application filed by 中车北京二七机车有限公司 filed Critical 中车北京二七机车有限公司
Priority to RU2017126505A priority Critical patent/RU2017126505A/en
Publication of WO2016101320A1 publication Critical patent/WO2016101320A1/en

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B27/00Placing, renewing, working, cleaning, or taking-up the ballast, with or without concurrent work on the track; Devices therefor; Packing sleepers
    • E01B27/12Packing sleepers, with or without concurrent work on the track; Compacting track-carrying ballast
    • E01B27/20Compacting the material of the track-carrying ballastway, e.g. by vibrating the track, by surface vibrators

Definitions

  • the invention relates to railway tamping technology, in particular to a railway track stabilization device.
  • the track-stable vehicle includes a main frame and a stabilizer connected to the bottom of the main frame by a retractable cylinder.
  • an exciter that generates an exciting force is provided.
  • the existing two-axis exciter is disposed in the same vertical plane, and the two-axis exciter has two first excitation shafts and a second excitation. a shaft, an excitation block and a first gear disposed on the first excitation shaft, an excitation block and a second gear disposed on the second excitation shaft, the first excitation shaft drives the first gear to rotate, the first gear The second gear that drives the meshing gear drives the excitation block to rotate, and the excitation block transmits the inertial force through the excitation shaft, so the stabilizing device generates an exciting force with respect to the track.
  • the existing stabilizer vibration exciter is vertically distributed, and the distance between the centroid height of the exciter and the rail surface is large, so that the height of the stabilizer is high, and the stability effect on the track bed is not obvious.
  • the invention provides a railway track stabilizing device, which is used for solving the problem that the vertical stabilizer of the existing stabilizing device is distributed, so that the height of the stabilizing device is high and the stability of the track bed is not obvious.
  • the invention provides a railway track stabilizing device, a main frame, an excitation component, a box body and a driving motor;
  • the casing is connected to the bottom of the main frame by a retractable cylinder; the excitation component is installed in the casing; wherein the excitation component comprises: a driving shaft arranged in parallel, and a second excitation shaft And a third excitation shaft;
  • Two ends of the driving shaft, the second exciting shaft and the third exciting shaft are rotatably mounted on opposite front and rear walls of the casing, respectively, and the driving shaft is located at the first An upper portion between the second excitation shaft and the third excitation shaft;
  • the driving shaft is coupled to the driving motor for rotating under the driving of the driving motor; the driving shaft drives the second excitation shaft to rotate by a gear, and the second excitation shaft is driven by the gear
  • the third excitation shaft rotates, when the swing directions of the first eccentric block and the second eccentric block are both in the horizontal direction, the pendulums of the two are on the same side, when the first eccentric block and the When the pendulum of the second eccentric block is located in the vertical direction, the pendulum directions of the two are opposite.
  • the first gear is fixedly sleeved on the driving shaft
  • a second gear and a third gear are fixedly sleeved on the second excitation shaft, and the second gear is meshed with the first gear;
  • the fourth gear is fixedly sleeved on the third excitation shaft, and the fourth gear meshes with the third gear.
  • the second excitation shaft and the third excitation shaft are horizontally disposed, and a distance between the driving shaft and the second excitation shaft is the same as a distance from the driving shaft to the third excitation shaft.
  • first gear, the third gear, and the fourth gear have the same diameter.
  • front and rear walls of the box are respectively provided with two opposite first through holes, two opposite second through holes and two opposite third through holes;
  • Two ends of the driving shaft are rotatably passed through the first through holes respectively through bearings disposed in the opposite two first through holes;
  • Two ends of the second excitation shaft are rotatably passed through the second through holes respectively through bearings disposed in the opposite two second through holes;
  • Both ends of the third excitation shaft are rotatably passed through the third through holes through bearings disposed in the opposite two third through holes, respectively.
  • a first flange is disposed on the outer wall of the casing and outside the first through hole, and the driving shaft extends to an outer side of the flange;
  • a second flange is disposed on the outer wall of the casing and outside the second through hole
  • a third flange is disposed on the outer wall of the casing and outside the third through hole
  • the second flange and the outer side of the third flange are further provided with an end cover.
  • a third eccentric block is further fixed on the second excitation shaft
  • a fourth eccentric block is further fixed on the third excitation shaft.
  • the drive motor is coupled to the drive shaft through a cardan shaft to drive the drive shaft to rotate.
  • each set of the traveling device comprising two mirrored connecting seats, two traveling wheels, and a horizontal tightening cylinder ;
  • the two connecting seats are respectively disposed at two ends of the lower portion of the side wall of the box body, and the two connecting seats are respectively provided with through holes extending in the direction of the side wall;
  • Two ends of the horizontal tightening cylinder respectively pass through the through holes of the two connecting seats, and are hinged with the shaft of the traveling wheel.
  • the box body is further provided with a clamping device for clamping the rail
  • the clamping device comprises a clamping arm, and one end of the clamping arm is connected with a driving for driving the clamping arm to open and close.
  • the device is hinged to the casing, and the other end of the clamping arm is hinged with a clamping wheel.
  • the railway track stabilizing device provided by the present invention is provided with a driving shaft, a second exciting shaft and a third exciting shaft in parallel in the railway track stabilizing device, and the driving shaft is located at the second exciting shaft and the third exciting shaft Above the middle, the first excitation block is fixedly disposed on the second excitation shaft, and the second excitation block is fixedly disposed on the third excitation shaft, thereby realizing the excitation component of the three-axis transmission, and reducing the centroid of the vibration exciter
  • the height of the surface and the height of the stabilizer are reduced, so that the excitation force generated under the equal power is more effective for the stability of the track bed; the height of the stabilizer device is reduced, and it is easy to install and arrange.
  • Figure 1 is a front elevational view showing a first embodiment of a railway track stabilizer according to the present invention
  • Figure 2 is a perspective view of the excitation member of the first embodiment of the railway track stabilizer of the present invention
  • Figure 3 is a front elevational view showing the state of the excitation member of the first embodiment of the railway track stabilizer of the present invention
  • Figure 5 is a perspective view of the excitation member of the second embodiment of the railway track stabilizer of the present invention.
  • Figure 6 is a perspective view of the cabinet of the second embodiment of the railway track stabilizer of the present invention.
  • Figure 7 is a front elevational view showing the second embodiment of the railway track stabilizer of the present invention.
  • FIG. 8 is a schematic structural view of a universal joint shaft of an embodiment of a railway track stabilizer according to the present invention.
  • FIG. 1 is a front view of a first embodiment of a railway track stabilizer according to the present invention
  • FIG. 2 is a perspective view of an excitation member of a railway track stabilizer according to a first embodiment of the present invention
  • FIG. 3 is an excitation of the first embodiment of the railway track stabilizer of the present invention
  • Fig. 4 is a front elevational view showing the state 2 of the excitation member of the first embodiment of the railway track stabilizer according to the present invention.
  • an embodiment of the present invention provides a railway track stabilization device, comprising: a main frame, an excitation component 1 , a casing 2 and a driving motor; the casing 2 is retractable
  • the oil cylinder 301 is connected to the bottom of the main frame; the excitation component 1 is installed in the casing 2; specifically, FIG. 2 is a perspective view of the excitation component of the first embodiment of the railway track stabilization device of the present invention, and FIG.
  • the excitation component 1 includes: a driving shaft 11 disposed in parallel, a second excitation shaft 12, and a third excitation shaft 13; the two ends of the driving shaft 11, the second excitation shaft 12, and the third excitation shaft 13 are respectively rotatable
  • the ground shaft is mounted on the front and rear walls of the casing 2, and the driving shaft 11 is located above the second excitation shaft 12 and the third excitation shaft 13; the first sleeve is fixedly disposed on the second excitation shaft 12.
  • the vibration axis 12 rotates, and the second excitation shaft 12 drives the third excitation shaft 13 to rotate by the gear, when the first eccentric block 121 and the second partial
  • the swing block 131 are located in the horizontal direction, both to the same side of the swing, when the first and second eccentric block 121 of the eccentric block 131 are positioned to swing in the vertical direction, the two opposite swing.
  • the retractable cylinder 301 can drive the box 2 to rise or fall.
  • the retractable cylinder 301 lowers the casing 2 onto the rail.
  • the telescopic cylinder 301 retracts the casing 2 to the bottom of the main frame, Affect the movement of the main frame.
  • the box body 2 has opposite front and rear walls, and two oppositely arranged The side wall, after the stabilizing device is placed on the track, the front and rear walls are perpendicular to the track direction, and the side walls are parallel to the track direction.
  • the upper end of the railway track stabilizer can be connected to the retractable cylinder 301 through a rubber damper to reduce the impact on the main frame when the railway stabilizer is vibrated.
  • the driving shaft 11, the second exciting shaft 12 and the third exciting shaft 13 are respectively rotated along respective central axes, and the first eccentric block 121 fixedly disposed on the second exciting shaft 12 follows the second exciting shaft 12 rotates along the center of the second excitation shaft 12 together, and the second eccentric block 131 fixedly disposed on the third excitation shaft 13 rotates along the center of the third excitation shaft 13 along with the third excitation shaft 13 .
  • the first eccentric block 121 and the second excitation shaft 12 do not rotate relative to each other, and the second eccentric block 131 and the third excitation shaft 13 do not rotate relative to each other.
  • FIG. 3 and FIG. 4 are respectively front views of the excitation components of the first embodiment of the railway track stabilizer of the present invention in state one and state two, respectively.
  • the driving shaft 11 rotates the second excitation shaft 12 to the right by the gear
  • the second excitation shaft 12 drives the third excitation shaft 13 to the left by the gear
  • the first eccentric block 121 is compliant.
  • the hour hand rotates through the horizontal direction
  • the second eccentric block 131 rotates counterclockwise through the horizontal direction.
  • the first eccentric block 121 and the second eccentric block 131 pass the horizontal direction, that is, when the excitation component is in the state one, the two are oscillated side.
  • the first eccentric block 121 continues to rotate clockwise with the second excitation shaft 12, and the second eccentric block 131 continues to rotate counterclockwise with the third excitation shaft 13. More specifically, referring to FIG. 4, when the swing directions of the first eccentric block 121 and the second eccentric block 131 are both in the vertical direction, that is, when the excitation component is in the state 2, the swinging direction of the first eccentric block 121 is located. In the vertical direction and swinging upward, the pendulum of the second eccentric block 131 is located in the vertical direction and swings downward, and the pendulum directions of the first eccentric block 121 and the second eccentric block 131 are opposite in the vertical direction.
  • the driving shaft 11, the second exciting shaft 12, and the third exciting shaft 13 are disposed in parallel in the railway track stabilizing device, and the driving shaft 11 is located at the second exciting shaft 12 and the third exciting shaft 13
  • the first excitation block 121 is fixedly disposed on the second excitation shaft 12
  • the second excitation block 131 is fixedly disposed on the third excitation shaft 13, thereby realizing the excitation component of the three-axis transmission, reducing the excitation
  • the height of the vibrator's centroid is from the height of the rail surface, and the height of the stabilizer is reduced, so that the excitation force generated by the equal power is more effective for the stability of the track bed; the height of the stabilizer device is reduced, and it is easy to install and arrange.
  • the present embodiment further defines the stabilizer device based on the first embodiment.
  • Excitation component 1 Specifically, the first gear 111 is fixedly sleeved on the driving shaft 11; the second gear 122 and the third gear 123 are fixedly sleeved on the second excitation shaft 12, and the second gear 122 is The first gear 111 is meshed; the fourth gear 132 is fixedly sleeved on the third excitation shaft 13, and the fourth gear 132 is meshed with the third gear 123.
  • the driving motor drives the driving shaft 11 to rotate
  • the driving shaft 11 drives the first gear 111 to rotate
  • the first gear 111 drives the second gear 122 that meshes with the first gear 111 to rotate
  • the third gear 123 is coaxial with the second gear 122.
  • Rotating, the third gear 123 drives the fourth gear 132 that meshes with the third gear 123 to rotate.
  • the second gear 122 and the third gear sleeved on the second excitation shaft 12 are fixed by providing a first gear 111 fixed on the drive shaft 11 in the railway track stabilizer.
  • the fourth gear 132 is fixedly sleeved on the third excitation shaft 13 to drive the first gear 111 to rotate with the first gear 111 to rotate the second gear 122.
  • the second gear 122 is driven by the driving shaft 11 .
  • the third gear 123 that drives the coaxial fixed arrangement rotates, and the fourth gear 132 that the third gear 123 meshes with the third gear 123 rotates.
  • the excitation component of the three-axis transmission is better realized, the height of the centroid of the vibration exciter is reduced, the height of the stabilizer is reduced, and the structure is more stable; the height of the stabilizer device is reduced, and the installation and arrangement are easy.
  • the second excitation shaft 12 and the third excitation shaft 13 are horizontally disposed, and the distance from the drive shaft 11 to the second excitation shaft 12 is the same as the distance from the drive shaft 11 to the third excitation shaft 13.
  • the height of the stabilizer housing 2 is reduced, and it is easy to install and arrange by setting the driving shaft to the distance between the driving wheel and the second exciting shaft.
  • the excitation components are symmetrically distributed and the structure is more stable.
  • first gear, the third gear, and the fourth gear may have the same diameter, and the limited space in the casing may be fully utilized.
  • a third eccentric block may be fixedly disposed on the second excitation shaft, and a fourth eccentric block may be fixedly disposed on the third excitation shaft.
  • FIG. 6 is a perspective view of a box body of a second embodiment of the railway track stabilizer according to the present invention.
  • both ends of the drive shaft 11 are rotatably passed through the first bearing respectively disposed in the opposite first through holes.
  • two ends of the second excitation shaft 12 are rotatably passed through the second through hole respectively through bearings disposed in the opposite two second through holes;
  • the bearings disposed in the opposite two third through holes are rotatably passed through the third through holes.
  • a first bearing seat may also be disposed in the first through hole, and the driving shaft 11 is disposed in the first bearing seat through the bearing.
  • a second bearing housing may also be disposed in the second through hole, and the second excitation shaft 12 is disposed in the second bearing housing through the bearing.
  • a third bearing housing may also be disposed in the third through hole, and the third excitation shaft 13 is disposed in the third bearing housing through the bearing.
  • the outer wall of the casing 2 and the outer side of the first through hole are further provided with a first flange 201 extending to the outer side of the flange; the outer wall of the casing 2 and the outer side of the second through hole, A second flange 202 is disposed on the outer wall of the casing and outside the third through hole, and a third flange 203 is further disposed; wherein the second flange 202 and the third flange 203 are further provided with an end cover.
  • the first flange 201 disposed outside the first through hole has a through hole at the center, and the driving shaft 11 passes through the through hole.
  • a second flange 202, a third flange 203 and an end cover disposed outside the second through hole and outside the third through hole cooperate with the case 2 to seal the second excitation shaft 12 and the third excitation shaft 13 With the box 2 in.
  • Figure 7 is a front elevational view showing the second embodiment of the railway track stabilizer of the present invention.
  • each set of the traveling device comprising two mirrored connecting seats 21, two traveling wheels 22, and a horizontal tightening cylinder twenty three;
  • the two connecting seats 21 are horizontally disposed at two ends of the front and rear walls of the casing 2, and the two connecting seats 21 are provided with through holes extending along the front and rear walls. ;
  • Both ends of the horizontal tightening cylinder 23 pass through the through holes of the two connecting seats 21 respectively, and are hinged to the shaft of the traveling wheel 22.
  • the horizontally tightening cylinder 23 and the traveling wheel 22 integrally connect the traveling device with the rail to cause the rail stabilizer to slide along the rail under the driving of the stabilizing vehicle.
  • the housing 2 may further be provided with a clamping device for clamping the rail, the clamping device comprising a clamping arm 25, one end of the clamping arm 25 being connected for driving the clamping
  • the arm-opening drive device 24 is hinged to the casing 2, and the other end of the clamp arm 25 is hinged with a clamping wheel 26.
  • the driving device 24 can be a rail clamp hydraulic cylinder.
  • the number of clamping clamp hydraulic cylinders can be two groups, which are respectively arranged on the front and rear walls of the box, and each group includes two clamping clamp hydraulic cylinders, one of which is provided with two clamping clamp hydraulic cylinders.
  • the upper two ends of the front wall of the box body, the other two sets of rail clamp hydraulic cylinders are arranged at the upper ends of the rear wall of the box body, and a pair of rail clamps of each set of rail clamp hydraulic cylinders near the same side wall
  • the hydraulic cylinders are oppositely arranged.
  • the tightening arms 25 are correspondingly arranged in two groups, respectively arranged on the front and rear walls of the box, and each group includes two tightening arms 25, and each of the tightening arms 25 is respectively hinged with the piston rod of the clamp rail hydraulic cylinder, each A pair of tightening arms 25 of a set of tightening arms 25 that are adjacent to the same side wall are disposed opposite each other.
  • the number of the tightening wheels 26 is two, which are respectively disposed on the front and rear sides of the box body and the side walls between the walls, and a pair of opposite tightening arms 25 of each set of the tightening arms 25 adjacent to the same side wall are disposed on the side
  • the clamping wheel 26 on the wall is hinged and the clamping arm 25 holds the clamping wheel 26 against or away from the rail under the control of the rail clamp cylinder.
  • the retractable cylinder When a track stabilizing device is required, the retractable cylinder lowers the stabilizing device, the horizontal hydraulic cylinder abuts the running wheel 22 against the inside of the two rails, and the clamping clamp hydraulic cylinder clamps the clamping wheel 26 to the outside of the rail.
  • the stabilizing device travels with the track-stabilized vehicle at a low speed, and the hydraulic motor drives the excitation device 1 to cause the sleeper to generate horizontal vibration.
  • the retractable cylinder depressurization device acts to drive the rail and the sleeper to vibrate under the combined action of horizontal vibration and vertical downward pressure. The switch is forced to vibrate and compact, thereby improving the lateral resistance and stability of the track.
  • the drive device 24 controls the clamping arm 25 to tighten the clamping wheel 26 when it is required to abut the track.
  • the outer side of the rails better transmits the exciting force generated by the stabilizing device.
  • FIG. 8 is a schematic structural view of a universal joint shaft of an embodiment of a railway track stabilizer according to the present invention.
  • the drive motor is coupled to the drive shaft 11 via a cardan shaft 4 to drive the drive shaft 11 to rotate.
  • the cardan shaft 4 is hingedly disposed at one end of the driving shaft 11 with a universal joint 401, which is fixedly connected to the driving shaft 11 through the universal joint 401, and the other end is connected to the driving motor.
  • the cardan shaft 4 is disposed coaxially with the drive shaft 11 .
  • the track stabilizing device can connect two or more stabilizing devices in series through the cardan shaft 4 and the connecting hole, and by using a plurality of cardan shafts 4, 10,000 are provided at both ends of the cardan shaft 4
  • the joint 401 is fixedly coupled to the drive shaft 11 for assembly.

Abstract

A railway track stabilizing device, comprising a main vehicle frame, a vibration-excitation portion (1), a box body (2) and a driving motor, and the box body is connected to a bottom part of the main vehicle frame via a retractable oil cylinder (301). The vibration-excitation portion is installed inside the box body, the vibration-excitation portion comprising a driving shaft (11), a second vibration-excitation shaft (12) and a third vibration-excitation shaft (13) arranged in parallel; two ends of the driving shaft, the second vibration-excitation shaft and the third vibration-excitation shaft are respectively and rotatably installed on the opposite front wall and back wall of the box body, and the driving shaft is above and between the second vibration-excitation shaft and the third vibration-excitation shaft; a first eccentric block (121) fixedly sleeves the second vibration-excitation shaft, and a second eccentric block (131) fixedly sleeves the third vibration-excitation shaft; if the swing directions of the first eccentric block and the second eccentric block are in a horizontal direction, then the swing directions of both are on the same side; if the swing directions of the first eccentric block and the second eccentric block are in a vertical direction, the swing directions of both are opposite. The track stabilizing device addresses the technical problems of higher height of the stabilizing device and less obvious stabilization effect to the track bed caused by the long distance from the centroid height of the exciter of existing stabilizing device to the rail surface.

Description

铁路轨道稳定装置Railway track stabilizer 技术领域Technical field
本发明涉及铁路捣固技术,尤其涉及一种铁路轨道稳定装置。The invention relates to railway tamping technology, in particular to a railway track stabilization device.
背景技术Background technique
有碴铁路在使用一段时间后出现了铁路碴颗粒分布不均衡,需要进行清筛和捣固,使轨道的尺寸正确。在清筛和捣固后,轨道碴颗粒之间松散度大,道床阻力不足、稳定度低,因此需要使用轨道稳定车,模拟列车对轨道的作用,人为的使轨道下沉增加轨枕和道床之间的粘着力从而增加轨道的阻力与稳定性。轨道稳定车包括主车架和通过可伸缩油缸与主车架底部相连接的稳定装置。After the use of the railway, the railway has an uneven distribution of particles, which needs to be cleaned and tamped to make the track size correct. After clearing and tamping, the looseness between the orbital granules is large, the track bed resistance is insufficient, and the stability is low. Therefore, it is necessary to use an orbital stability vehicle to simulate the effect of the train on the track, artificially increasing the track and sinking the sleeper and the track bed. The adhesion between them increases the resistance and stability of the track. The track-stable vehicle includes a main frame and a stabilizer connected to the bottom of the main frame by a retractable cylinder.
现有稳定装置中,设置有产生激振力的激振器,现有的两轴激振器设置同一竖直面内,两轴激振器具有两个第一激振轴和第二激振轴,设置在第一激振轴上的激振块和第一齿轮,置在第二激振轴上的激振块和第二齿轮,第一激振轴驱动第一齿轮转动,第一齿轮驱动啮合的第二齿轮,齿轮带动激振块转动,激振块将惯性力通过激振轴传递出去,因此稳定装置产生相对于轨道的激振力。In the existing stabilizer, an exciter that generates an exciting force is provided. The existing two-axis exciter is disposed in the same vertical plane, and the two-axis exciter has two first excitation shafts and a second excitation. a shaft, an excitation block and a first gear disposed on the first excitation shaft, an excitation block and a second gear disposed on the second excitation shaft, the first excitation shaft drives the first gear to rotate, the first gear The second gear that drives the meshing gear drives the excitation block to rotate, and the excitation block transmits the inertial force through the excitation shaft, so the stabilizing device generates an exciting force with respect to the track.
然而,现有稳定装置激振器垂直分布,激振器质心高度距轨面距离大,致使稳定装置高度较高,对道床稳定效果不明显。However, the existing stabilizer vibration exciter is vertically distributed, and the distance between the centroid height of the exciter and the rail surface is large, so that the height of the stabilizer is high, and the stability effect on the track bed is not obvious.
发明内容Summary of the invention
本发明提供一种铁路轨道稳定装置,用于解决现有的稳定装置激振器垂直分布,致使稳定装置高度较高,对道床稳定效果不明显的问题。The invention provides a railway track stabilizing device, which is used for solving the problem that the vertical stabilizer of the existing stabilizing device is distributed, so that the height of the stabilizing device is high and the stability of the track bed is not obvious.
本发明提供一种铁路轨道稳定装置,主车架、激振部件、箱体和驱动马达;The invention provides a railway track stabilizing device, a main frame, an excitation component, a box body and a driving motor;
所述箱体通过可伸缩油缸与所述主车架底部相连接;所述激振部件安装在所述箱体内;其中,所述激振部件包括:平行设置的主动轴、第二激振轴和第三激振轴; The casing is connected to the bottom of the main frame by a retractable cylinder; the excitation component is installed in the casing; wherein the excitation component comprises: a driving shaft arranged in parallel, and a second excitation shaft And a third excitation shaft;
所述主动轴、所述第二激振轴和所述第三激振轴的两端分别可转动地安装在所述箱体的相对前、后壁上,且所述主动轴位于所述第二激振轴和所述第三激振轴之间的上方;Two ends of the driving shaft, the second exciting shaft and the third exciting shaft are rotatably mounted on opposite front and rear walls of the casing, respectively, and the driving shaft is located at the first An upper portion between the second excitation shaft and the third excitation shaft;
固定套设在所述第二激振轴上的第一偏心块,和固定套设在所述第三激振轴上的第二偏心块;a first eccentric block fixed on the second excitation shaft, and a second eccentric block fixed on the third excitation shaft;
所述主动轴与所述驱动马达连接,用于在所述驱动马达的驱动下转动;所述主动轴通过齿轮带动所述第二激振轴转动,所述第二激振轴通过齿轮带动所述第三激振轴转动,当所述第一偏心块和所述第二偏心块的摆向均位于水平方向上时,两者的摆向同侧,当所述第一偏心块和所述第二偏心块的摆向均位于竖直方向上时,两者的摆向相反。The driving shaft is coupled to the driving motor for rotating under the driving of the driving motor; the driving shaft drives the second excitation shaft to rotate by a gear, and the second excitation shaft is driven by the gear The third excitation shaft rotates, when the swing directions of the first eccentric block and the second eccentric block are both in the horizontal direction, the pendulums of the two are on the same side, when the first eccentric block and the When the pendulum of the second eccentric block is located in the vertical direction, the pendulum directions of the two are opposite.
进一步地,第一齿轮固定套设在所述主动轴上;Further, the first gear is fixedly sleeved on the driving shaft;
第二齿轮和第三齿轮固定套设在所述第二激振轴上,所述第二齿轮与所述第一齿轮啮合;a second gear and a third gear are fixedly sleeved on the second excitation shaft, and the second gear is meshed with the first gear;
第四齿轮固定套设在所述第三激振轴上,所述第四齿轮与所述第三齿轮啮合。The fourth gear is fixedly sleeved on the third excitation shaft, and the fourth gear meshes with the third gear.
进一步地,所述第二激振轴和第三激振轴水平设置,所述主动轴至所述第二激振轴的距离和所述主动轴至第三激振轴的距离相同。Further, the second excitation shaft and the third excitation shaft are horizontally disposed, and a distance between the driving shaft and the second excitation shaft is the same as a distance from the driving shaft to the third excitation shaft.
进一步地,所述第一齿轮、所述第三齿轮和所述第四齿轮直径相同。Further, the first gear, the third gear, and the fourth gear have the same diameter.
进一步地,所述箱体的前、后壁上分别开设有相对的两个第一通孔、相对的两个第二通孔和相对的两个第三通孔;Further, the front and rear walls of the box are respectively provided with two opposite first through holes, two opposite second through holes and two opposite third through holes;
所述主动轴的两端分别通过设置在所述相对的两个第一通孔内的轴承可转动地穿过所述第一通孔;Two ends of the driving shaft are rotatably passed through the first through holes respectively through bearings disposed in the opposite two first through holes;
所述第二激振轴的两端分别通过设置在所述相对的两个第二通孔内的轴承可转动地穿过所述第二通孔;Two ends of the second excitation shaft are rotatably passed through the second through holes respectively through bearings disposed in the opposite two second through holes;
所述第三激振轴的两端分别通过设置在所述相对的两个第三通孔内的轴承可转动地穿过所述第三通孔。Both ends of the third excitation shaft are rotatably passed through the third through holes through bearings disposed in the opposite two third through holes, respectively.
进一步地,所述箱体的外壁上、且第一通孔外侧,还设置有第一法兰,所述主动轴延伸至所述法兰的外侧;Further, a first flange is disposed on the outer wall of the casing and outside the first through hole, and the driving shaft extends to an outer side of the flange;
所述箱体的外壁上、且第二通孔外侧,还设置有第二法兰; a second flange is disposed on the outer wall of the casing and outside the second through hole;
所述箱体的外壁上、且第三通孔外侧,还设置有第三法兰;a third flange is disposed on the outer wall of the casing and outside the third through hole;
其中,所述第二法兰和第三法兰外侧还设置有端盖。Wherein, the second flange and the outer side of the third flange are further provided with an end cover.
进一步地,所述第二激振轴上还固定套设有第三偏心块;Further, a third eccentric block is further fixed on the second excitation shaft;
所述第三激振轴上还固定套设有第四偏心块。A fourth eccentric block is further fixed on the third excitation shaft.
进一步地,所述驱动马达通过万向轴连接至所述主动轴,以驱动所述主动轴转动。Further, the drive motor is coupled to the drive shaft through a cardan shaft to drive the drive shaft to rotate.
进一步地,还包括分别设置在所述箱体的所述前、后壁上的两组行走装置,每组所述行走装置包括两个镜像设置的连接座、两个行走轮、以及水平加紧油缸;Further, further comprising two sets of walking devices respectively disposed on the front and rear walls of the box, each set of the traveling device comprising two mirrored connecting seats, two traveling wheels, and a horizontal tightening cylinder ;
所述两个连接座分别水平设置在所述箱体的侧壁下部的两端,且所述两个连接座中均设有沿所述侧壁方向延伸的通孔;The two connecting seats are respectively disposed at two ends of the lower portion of the side wall of the box body, and the two connecting seats are respectively provided with through holes extending in the direction of the side wall;
所述水平加紧油缸的两端分别穿过所述两个连接座的所述通孔,与所述行走轮的轴铰接。Two ends of the horizontal tightening cylinder respectively pass through the through holes of the two connecting seats, and are hinged with the shaft of the traveling wheel.
进一步地,所述箱体上还设有用于夹紧铁轨的夹紧装置,所述夹紧装置包括夹紧臂,所述夹紧臂的一端连接有用于驱动所述夹紧臂开合的驱动装置,所述驱动装置铰接在所述箱体上,所述夹紧臂的另一端铰接有夹紧轮。Further, the box body is further provided with a clamping device for clamping the rail, the clamping device comprises a clamping arm, and one end of the clamping arm is connected with a driving for driving the clamping arm to open and close. The device is hinged to the casing, and the other end of the clamping arm is hinged with a clamping wheel.
本发明提供的铁路轨道稳定装置,通过在铁路轨道稳定装置中平行的设置主动轴、第二激振轴和第三激振轴,并且主动轴位于第二激振轴和第三激振轴之间的上方,将第一激振块固定设置在第二激振轴,第二激振块固定设置在第三激振轴上,实现三轴传动的激振部件,降低激振器质心距轨面的高度,稳定装置高度降低,使得等功率下产生的激振力对道床的稳定效果更明显;使稳定装置箱体高度减小,易于安装、布置。The railway track stabilizing device provided by the present invention is provided with a driving shaft, a second exciting shaft and a third exciting shaft in parallel in the railway track stabilizing device, and the driving shaft is located at the second exciting shaft and the third exciting shaft Above the middle, the first excitation block is fixedly disposed on the second excitation shaft, and the second excitation block is fixedly disposed on the third excitation shaft, thereby realizing the excitation component of the three-axis transmission, and reducing the centroid of the vibration exciter The height of the surface and the height of the stabilizer are reduced, so that the excitation force generated under the equal power is more effective for the stability of the track bed; the height of the stabilizer device is reduced, and it is easy to install and arrange.
附图说明DRAWINGS
图1为本发明铁路轨道稳定装置实施例一的主视图;Figure 1 is a front elevational view showing a first embodiment of a railway track stabilizer according to the present invention;
图2为本发明铁路轨道稳定装置实施例一的激振部件的立体图;Figure 2 is a perspective view of the excitation member of the first embodiment of the railway track stabilizer of the present invention;
图3为本发明铁路轨道稳定装置实施例一的激振部件状态一的主视图;Figure 3 is a front elevational view showing the state of the excitation member of the first embodiment of the railway track stabilizer of the present invention;
图4为本发明铁路轨道稳定装置实施例一的激振部件状态二的主视 图;4 is a front view of the second state of the excitation component of the first embodiment of the railway track stabilizer of the present invention; Figure
图5为本发明铁路轨道稳定装置实施例二的激振部件立体图;Figure 5 is a perspective view of the excitation member of the second embodiment of the railway track stabilizer of the present invention;
图6为本发明铁路轨道稳定装置实施例二的箱体立体图;Figure 6 is a perspective view of the cabinet of the second embodiment of the railway track stabilizer of the present invention;
图7为本发明铁路轨道稳定装置实施例二的主视图;Figure 7 is a front elevational view showing the second embodiment of the railway track stabilizer of the present invention;
图8为本发明铁路轨道稳定装置实施例二万向轴的结构示意图。FIG. 8 is a schematic structural view of a universal joint shaft of an embodiment of a railway track stabilizer according to the present invention.
具体实施方式detailed description
以下结合附图对本发明的实施例进行详细描述。图1为本发明铁路轨道稳定装置实施例一的主视图,图2为本发明铁路轨道稳定装置实施例一的激振部件的立体图,图3为本发明铁路轨道稳定装置实施例一的激振部件状态一的主视图,图4为本发明铁路轨道稳定装置实施例一的激振部件状态二的主视图。The embodiments of the present invention are described in detail below with reference to the accompanying drawings. 1 is a front view of a first embodiment of a railway track stabilizer according to the present invention, FIG. 2 is a perspective view of an excitation member of a railway track stabilizer according to a first embodiment of the present invention, and FIG. 3 is an excitation of the first embodiment of the railway track stabilizer of the present invention. Fig. 4 is a front elevational view showing the state 2 of the excitation member of the first embodiment of the railway track stabilizer according to the present invention.
请参考图1、图2、图3和图4,本发明实施例提供一种铁路轨道稳定装置,包括:主车架、激振部件1、箱体2和驱动马达;箱体2通过可伸缩油缸301与主车架底部相连接;激振部件1安装在箱体2内;具体的,图2为本发明铁路轨道稳定装置实施例一的激振部件的立体图,请参考图2,其中,激振部件1包括:平行设置的主动轴11、第二激振轴12和第三激振轴13;主动轴11、第二激振轴12和第三激振轴13的两端分别可转动地安装在箱体2的前、后壁上,且主动轴11位于第二激振轴12和第三激振轴13之间的上方;固定套设在第二激振轴12上的第一偏心块121,和固定套设在第三激振轴13上的第二偏心块131;主动轴11与驱动马达连接,用于在驱动马达的驱动下转动;主动轴11通过齿轮带动第二激振轴12转动,第二激振轴12通过齿轮带动第三激振轴13转动,当第一偏心块121和第二偏心块131的摆向均位于水平方向上时,两者的摆向同侧,当第一偏心块121和第二偏心块131的摆向均位于竖直方向上时,两者的摆向相反。Referring to FIG. 1 , FIG. 2 , FIG. 3 and FIG. 4 , an embodiment of the present invention provides a railway track stabilization device, comprising: a main frame, an excitation component 1 , a casing 2 and a driving motor; the casing 2 is retractable The oil cylinder 301 is connected to the bottom of the main frame; the excitation component 1 is installed in the casing 2; specifically, FIG. 2 is a perspective view of the excitation component of the first embodiment of the railway track stabilization device of the present invention, and FIG. The excitation component 1 includes: a driving shaft 11 disposed in parallel, a second excitation shaft 12, and a third excitation shaft 13; the two ends of the driving shaft 11, the second excitation shaft 12, and the third excitation shaft 13 are respectively rotatable The ground shaft is mounted on the front and rear walls of the casing 2, and the driving shaft 11 is located above the second excitation shaft 12 and the third excitation shaft 13; the first sleeve is fixedly disposed on the second excitation shaft 12. An eccentric block 121, and a second eccentric block 131 fixedly disposed on the third excitation shaft 13; the drive shaft 11 is coupled to the drive motor for driving under the driving of the drive motor; and the drive shaft 11 is driven by the gear to drive the second excitation The vibration axis 12 rotates, and the second excitation shaft 12 drives the third excitation shaft 13 to rotate by the gear, when the first eccentric block 121 and the second partial When the swing block 131 are located in the horizontal direction, both to the same side of the swing, when the first and second eccentric block 121 of the eccentric block 131 are positioned to swing in the vertical direction, the two opposite swing.
其中,可伸缩油缸301可以带动箱体2上升或下降。在需要使用稳定装置模拟列车对轨道的作用时,可伸缩油缸301将箱体2降下至铁轨上,不需要使用稳定装置时,可伸缩油缸301将箱体2收起至主车架底部,不影响主车架的运动。箱体2具有相对设置的前、后壁,和两个相对设置的 侧壁,将稳定装置放置于轨道上后,前、后壁垂直于轨道方向,侧壁平行于轨道方向。Wherein, the retractable cylinder 301 can drive the box 2 to rise or fall. When it is required to simulate the effect of the train on the track using the stabilizing device, the retractable cylinder 301 lowers the casing 2 onto the rail. When the stabilizing device is not required, the telescopic cylinder 301 retracts the casing 2 to the bottom of the main frame, Affect the movement of the main frame. The box body 2 has opposite front and rear walls, and two oppositely arranged The side wall, after the stabilizing device is placed on the track, the front and rear walls are perpendicular to the track direction, and the side walls are parallel to the track direction.
具体的,铁路轨道稳定装置上端可以通过橡胶减震器与可伸缩油缸301连接,减少铁路稳定装置振动时对主车架产生的影响。主动轴11、第二激振轴12和第三激振轴13,分别沿各自的中心轴转动,固定套设在第二激振轴12上的第一偏心块121随着第二激振轴12一起沿第二激振轴12的中心转动,固定套设在第三激振轴13上的第二偏心块131随着第三激振轴13一起沿第三激振轴13的中心转动,第一偏心块121与第二激振轴12不发生相对转动,且第二偏心块131与第三激振轴13不发生相对转动。Specifically, the upper end of the railway track stabilizer can be connected to the retractable cylinder 301 through a rubber damper to reduce the impact on the main frame when the railway stabilizer is vibrated. The driving shaft 11, the second exciting shaft 12 and the third exciting shaft 13 are respectively rotated along respective central axes, and the first eccentric block 121 fixedly disposed on the second exciting shaft 12 follows the second exciting shaft 12 rotates along the center of the second excitation shaft 12 together, and the second eccentric block 131 fixedly disposed on the third excitation shaft 13 rotates along the center of the third excitation shaft 13 along with the third excitation shaft 13 . The first eccentric block 121 and the second excitation shaft 12 do not rotate relative to each other, and the second eccentric block 131 and the third excitation shaft 13 do not rotate relative to each other.
为了更好地理解本方案,图3和图4分别为本发明铁路轨道稳定装置实施例一的激振部件分别处于状态一和状态二的主视图。具体的,请参考图3,主动轴11通过齿轮带动第二激振轴12向右转动,第二激振轴12通过齿轮带动第三激振轴13向左运动,第一偏心块121顺时针转动经过水平方向,第二偏心块131逆时针转动经过水平方向,当第一偏心块121和第二偏心块131的经过水平方向上时,即激振部件处于状态一时,两者摆向同侧。第一偏心块121随第二激振轴12继续顺时针转动,第二偏心块131随第三激振轴13继续逆时针转动。再具体的,请参阅图4,当第一偏心块121和第二偏心块131的摆向均位于竖直方向上时,即激振部件处于状态二时,第一偏心块121的摆向位于竖直方向并向上摆动,第二偏心块131的摆向位于竖直方向并向下摆动,第一偏心块121和第二偏心块131的摆向在竖直方向上摆向相反。In order to better understand the present solution, FIG. 3 and FIG. 4 are respectively front views of the excitation components of the first embodiment of the railway track stabilizer of the present invention in state one and state two, respectively. Specifically, referring to FIG. 3, the driving shaft 11 rotates the second excitation shaft 12 to the right by the gear, and the second excitation shaft 12 drives the third excitation shaft 13 to the left by the gear, and the first eccentric block 121 is compliant. When the hour hand rotates through the horizontal direction, the second eccentric block 131 rotates counterclockwise through the horizontal direction. When the first eccentric block 121 and the second eccentric block 131 pass the horizontal direction, that is, when the excitation component is in the state one, the two are oscillated side. The first eccentric block 121 continues to rotate clockwise with the second excitation shaft 12, and the second eccentric block 131 continues to rotate counterclockwise with the third excitation shaft 13. More specifically, referring to FIG. 4, when the swing directions of the first eccentric block 121 and the second eccentric block 131 are both in the vertical direction, that is, when the excitation component is in the state 2, the swinging direction of the first eccentric block 121 is located. In the vertical direction and swinging upward, the pendulum of the second eccentric block 131 is located in the vertical direction and swings downward, and the pendulum directions of the first eccentric block 121 and the second eccentric block 131 are opposite in the vertical direction.
实施例中,通过在铁路轨道稳定装置中平行的设置主动轴11、第二激振轴12和第三激振轴13,并且主动轴11位于第二激振轴12和第三激振轴13之间的上方,将第一激振块121固定设置在第二激振轴12,第二激振块131固定设置在第三激振轴13上,实现三轴传动的激振部件,降低激振器质心距轨面的高度,稳定装置高度降低,使得等功率下产生的激振力对道床的稳定效果更明显;使稳定装置箱体高度减小,易于安装、布置。图5为本发明铁路轨道稳定装置实施例二的立体图,请参阅图5,本实施例在实施例一的基础上,对稳定装置进行进一步限定。激振部件1 具体包括,第一齿轮111固定套设在所述主动轴11上;第二齿轮122和第三齿轮123固定套设在所述第二激振轴12上,所述第二齿轮122与所述第一齿轮111啮合;第四齿轮132固定套设在所述第三激振轴13上,所述第四齿轮132与所述第三齿轮123啮合。In the embodiment, the driving shaft 11, the second exciting shaft 12, and the third exciting shaft 13 are disposed in parallel in the railway track stabilizing device, and the driving shaft 11 is located at the second exciting shaft 12 and the third exciting shaft 13 In the upper portion, the first excitation block 121 is fixedly disposed on the second excitation shaft 12, and the second excitation block 131 is fixedly disposed on the third excitation shaft 13, thereby realizing the excitation component of the three-axis transmission, reducing the excitation The height of the vibrator's centroid is from the height of the rail surface, and the height of the stabilizer is reduced, so that the excitation force generated by the equal power is more effective for the stability of the track bed; the height of the stabilizer device is reduced, and it is easy to install and arrange. FIG. 5 is a perspective view of the second embodiment of the railway track stabilizer according to the present invention. Referring to FIG. 5, the present embodiment further defines the stabilizer device based on the first embodiment. Excitation component 1 Specifically, the first gear 111 is fixedly sleeved on the driving shaft 11; the second gear 122 and the third gear 123 are fixedly sleeved on the second excitation shaft 12, and the second gear 122 is The first gear 111 is meshed; the fourth gear 132 is fixedly sleeved on the third excitation shaft 13, and the fourth gear 132 is meshed with the third gear 123.
具体的,驱动马达驱动主动轴11转动,主动轴11带动第一齿轮111转动,第一齿轮111带动与第一齿轮111啮合的第二齿轮122转动,第三齿轮123与第二齿轮122同轴转动,第三齿轮123带动与第三齿轮123啮合的第四齿轮132转动。Specifically, the driving motor drives the driving shaft 11 to rotate, the driving shaft 11 drives the first gear 111 to rotate, the first gear 111 drives the second gear 122 that meshes with the first gear 111 to rotate, and the third gear 123 is coaxial with the second gear 122. Rotating, the third gear 123 drives the fourth gear 132 that meshes with the third gear 123 to rotate.
实施例中,通过在铁路轨道稳定装置中设置固定套设在所述主动轴11上的第一齿轮111,固定套设在所述第二激振轴12上的第二齿轮122和第三齿轮123,固定套设在所述第三激振轴13上的第四齿轮132,使第一齿轮111在主动轴11的带动下带动与第一齿轮111啮合第二齿轮122转动,第二齿轮122带动同轴固定设置的第三齿轮123转动,第三齿轮123与所述第三齿轮123啮合的第四齿轮132转动。更好地实现了三轴传动的激振部件,降低激振器质心距轨面的高度,稳定装置高度降低,结构更稳定;使稳定装置箱体高度减小,易于安装、布置。In the embodiment, the second gear 122 and the third gear sleeved on the second excitation shaft 12 are fixed by providing a first gear 111 fixed on the drive shaft 11 in the railway track stabilizer. The fourth gear 132 is fixedly sleeved on the third excitation shaft 13 to drive the first gear 111 to rotate with the first gear 111 to rotate the second gear 122. The second gear 122 is driven by the driving shaft 11 . The third gear 123 that drives the coaxial fixed arrangement rotates, and the fourth gear 132 that the third gear 123 meshes with the third gear 123 rotates. The excitation component of the three-axis transmission is better realized, the height of the centroid of the vibration exciter is reduced, the height of the stabilizer is reduced, and the structure is more stable; the height of the stabilizer device is reduced, and the installation and arrangement are easy.
优选的,第二激振轴12和第三激振轴13水平设置,主动轴11至第二激振轴12的距离和主动轴11至第三激振轴13的距离相同。通过将第二激振轴12和第三激振轴13水平设置,使稳定装置箱体2高度减小,易于安装、布置,通过将主动轴设置为主动轴距第二激振轴的距离和主动轴至第三激振轴的距离相同,时激振部件对称分布,结构更加稳定。Preferably, the second excitation shaft 12 and the third excitation shaft 13 are horizontally disposed, and the distance from the drive shaft 11 to the second excitation shaft 12 is the same as the distance from the drive shaft 11 to the third excitation shaft 13. By horizontally arranging the second excitation shaft 12 and the third excitation shaft 13, the height of the stabilizer housing 2 is reduced, and it is easy to install and arrange by setting the driving shaft to the distance between the driving wheel and the second exciting shaft. When the distance from the drive shaft to the third excitation shaft is the same, the excitation components are symmetrically distributed and the structure is more stable.
进一步地,第一齿轮、第三齿轮和第四齿轮直径可以相同,可以充分利用箱体内的有限空间。Further, the first gear, the third gear, and the fourth gear may have the same diameter, and the limited space in the casing may be fully utilized.
优选的,在第二激振轴上还可以固定套设有第三偏心块,再第三激振轴上还可以固定套设有第四偏心块。通过设置四个偏心块,可以达到对轨道较好的激振效果。Preferably, a third eccentric block may be fixedly disposed on the second excitation shaft, and a fourth eccentric block may be fixedly disposed on the third excitation shaft. By setting four eccentric blocks, a better excitation effect on the track can be achieved.
图6为本发明铁路轨道稳定装置实施例二的箱体立体图,请参阅图6,主动轴11的两端分别通过设置在相对的两个第一通孔内的轴承可转动地穿过第一通孔;第二激振轴12的两端分别通过设置在相对的两个第二通孔内的轴承可转动地穿过第二通孔;第三激振轴13的两端分别通过设 置在相对的两个第三通孔内的轴承可转动地穿过第三通孔。6 is a perspective view of a box body of a second embodiment of the railway track stabilizer according to the present invention. Referring to FIG. 6, both ends of the drive shaft 11 are rotatably passed through the first bearing respectively disposed in the opposite first through holes. a through hole; two ends of the second excitation shaft 12 are rotatably passed through the second through hole respectively through bearings disposed in the opposite two second through holes; The bearings disposed in the opposite two third through holes are rotatably passed through the third through holes.
第一通孔内,还可以设置有第一轴承座,主动轴11通过轴承设置在第一轴承座内。第二通孔内,还可以设置有第二轴承座,第二激振轴12通过轴承设置在第二轴承座内。第三通孔内,还可以设置有第三轴承座,第三激振轴13通过轴承设置在第三轴承座内。A first bearing seat may also be disposed in the first through hole, and the driving shaft 11 is disposed in the first bearing seat through the bearing. A second bearing housing may also be disposed in the second through hole, and the second excitation shaft 12 is disposed in the second bearing housing through the bearing. A third bearing housing may also be disposed in the third through hole, and the third excitation shaft 13 is disposed in the third bearing housing through the bearing.
实施例中,通过分别在第一通孔、第二通孔和通孔内设置轴承,可以降低主动轴11、第二激振轴12、第三激振轴13分别和第一通孔、第二通孔、第三通孔之间的摩擦。In the embodiment, by providing the bearings in the first through hole, the second through hole, and the through hole, respectively, the drive shaft 11, the second excitation shaft 12, and the third excitation shaft 13 and the first through hole, respectively Friction between the two through holes and the third through holes.
进一步地,箱体2的外壁上、且第一通孔外侧,还设置有第一法兰201,主动轴延伸至法兰的外侧;箱体2的外壁上、且第二通孔外侧,还设置有第二法兰202;箱体的外壁上、且第三通孔外侧,还设置有第三法兰203;其中,第二法兰202和第三法兰203外侧还设置有端盖。Further, the outer wall of the casing 2 and the outer side of the first through hole are further provided with a first flange 201 extending to the outer side of the flange; the outer wall of the casing 2 and the outer side of the second through hole, A second flange 202 is disposed on the outer wall of the casing and outside the third through hole, and a third flange 203 is further disposed; wherein the second flange 202 and the third flange 203 are further provided with an end cover.
其中,设置在第一通孔外侧的第一法兰201,中心具有通孔,主动轴11从该通孔中穿过。设置在第二通孔外侧和第三通孔外侧的第二法兰202、第三法兰203和端盖,与箱体2配合,将第二激振轴12和第三激振轴13密封与箱体2中。通过设置法兰和法兰盖,可以实现对设置主动轴11、第二激振轴12和第三激振轴13的第一通孔、第二通孔、第三通孔进行密封。Wherein, the first flange 201 disposed outside the first through hole has a through hole at the center, and the driving shaft 11 passes through the through hole. a second flange 202, a third flange 203 and an end cover disposed outside the second through hole and outside the third through hole, cooperate with the case 2 to seal the second excitation shaft 12 and the third excitation shaft 13 With the box 2 in. By providing the flange and the flange cover, it is possible to seal the first through hole, the second through hole, and the third through hole in which the drive shaft 11, the second excitation shaft 12, and the third excitation shaft 13 are provided.
图7为本发明铁路轨道稳定装置实施例二的主视图;Figure 7 is a front elevational view showing the second embodiment of the railway track stabilizer of the present invention;
还包括分别设置在所述箱体的所述相对前、后壁上的两组行走装置,每组所述行走装置包括两个镜像设置的连接座21、两个行走轮22、以及水平加紧油缸23;Further comprising two sets of walking devices respectively disposed on the opposite front and rear walls of the box, each set of the traveling device comprising two mirrored connecting seats 21, two traveling wheels 22, and a horizontal tightening cylinder twenty three;
所述两个连接座21分别水平设置在所述箱体2的前、后壁下部的两端,且所述两个连接座21中均设有沿所述前、后壁方向延伸的通孔;The two connecting seats 21 are horizontally disposed at two ends of the front and rear walls of the casing 2, and the two connecting seats 21 are provided with through holes extending along the front and rear walls. ;
所述水平加紧油缸23的两端分别穿过所述两个连接座21的所述通孔,与所述行走轮22的轴铰接。Both ends of the horizontal tightening cylinder 23 pass through the through holes of the two connecting seats 21 respectively, and are hinged to the shaft of the traveling wheel 22.
实施例中,通过水平加紧油缸23和行走轮22,将行走装置与轨道形成一体连接,使轨道稳定装置在稳定车的带动下沿轨道滑动。In the embodiment, the horizontally tightening cylinder 23 and the traveling wheel 22 integrally connect the traveling device with the rail to cause the rail stabilizer to slide along the rail under the driving of the stabilizing vehicle.
进一步地,所述箱体2上还可以设有用于夹紧铁轨的夹紧装置,所述夹紧装置包括夹紧臂25,所述夹紧臂25的一端连接有用于驱动所述夹紧 臂开合的驱动装置24,所述驱动装置24铰接在所述箱体2上,所述夹紧臂25的另一端铰接有夹紧轮26。Further, the housing 2 may further be provided with a clamping device for clamping the rail, the clamping device comprising a clamping arm 25, one end of the clamping arm 25 being connected for driving the clamping The arm-opening drive device 24 is hinged to the casing 2, and the other end of the clamp arm 25 is hinged with a clamping wheel 26.
其中,驱动装置24可以为夹轨钳液压缸。夹轨钳液压缸的数量可以为两组,分别设置在箱体前、后壁上,每一组中包括两个夹轨钳液压缸,其中一组的两个夹轨钳液压缸设置在所述箱体前壁上部两端,另一组的两个夹轨钳液压缸设置在箱体后壁上部两端,每一组夹轨钳液压缸中靠近同一侧侧壁的一对夹轨钳液压缸相对设置。加紧臂25相应的设置为两组,分别设置在箱体前、后壁上,每一组中包括两个加紧臂25,每个加紧臂25分别与夹轨钳液压缸的活塞杆铰接,每一组加紧臂25中靠近同一侧侧壁的一对加紧臂25相对设置。加紧轮26的数量为2个,分别设置在箱体前后、壁之间的侧壁上,每一组加紧臂25中靠近同一侧侧壁的相对设置的一对加紧臂25与设置在该侧壁上的加紧轮26铰接,夹紧臂25在夹轨钳液压缸控制下使夹紧轮26贴靠或远离铁轨。Wherein, the driving device 24 can be a rail clamp hydraulic cylinder. The number of clamping clamp hydraulic cylinders can be two groups, which are respectively arranged on the front and rear walls of the box, and each group includes two clamping clamp hydraulic cylinders, one of which is provided with two clamping clamp hydraulic cylinders. The upper two ends of the front wall of the box body, the other two sets of rail clamp hydraulic cylinders are arranged at the upper ends of the rear wall of the box body, and a pair of rail clamps of each set of rail clamp hydraulic cylinders near the same side wall The hydraulic cylinders are oppositely arranged. The tightening arms 25 are correspondingly arranged in two groups, respectively arranged on the front and rear walls of the box, and each group includes two tightening arms 25, and each of the tightening arms 25 is respectively hinged with the piston rod of the clamp rail hydraulic cylinder, each A pair of tightening arms 25 of a set of tightening arms 25 that are adjacent to the same side wall are disposed opposite each other. The number of the tightening wheels 26 is two, which are respectively disposed on the front and rear sides of the box body and the side walls between the walls, and a pair of opposite tightening arms 25 of each set of the tightening arms 25 adjacent to the same side wall are disposed on the side The clamping wheel 26 on the wall is hinged and the clamping arm 25 holds the clamping wheel 26 against or away from the rail under the control of the rail clamp cylinder.
需要使用轨道稳定装置时,可伸缩油缸将稳定装置降下,水平液压缸将走行轮22紧靠于两条铁轨的内侧,夹轨钳液压缸把夹紧轮26加紧在铁轨的外侧。稳定装置随轨道稳定车低速走行,液压马达驱动激振装置1使轨枕产生水平振动的同时,可伸缩油缸下压稳定装置,在水平振动和垂直下压力的联合作用下,带动铁轨和轨枕振动,道碴受迫振动、密实,从而提高线路轨道的横向阻力和稳定性。When a track stabilizing device is required, the retractable cylinder lowers the stabilizing device, the horizontal hydraulic cylinder abuts the running wheel 22 against the inside of the two rails, and the clamping clamp hydraulic cylinder clamps the clamping wheel 26 to the outside of the rail. The stabilizing device travels with the track-stabilized vehicle at a low speed, and the hydraulic motor drives the excitation device 1 to cause the sleeper to generate horizontal vibration. At the same time, the retractable cylinder depressurization device acts to drive the rail and the sleeper to vibrate under the combined action of horizontal vibration and vertical downward pressure. The switch is forced to vibrate and compact, thereby improving the lateral resistance and stability of the track.
通过设置夹紧臂25,驱动所述夹紧臂开合的驱动装置24,和夹紧轮26,可以实现在需要贴靠轨道时,驱动装置24控制夹紧臂25把夹紧轮26加紧在铁轨的外侧,更好地将稳定装置产生的激振力传递出去。By providing the clamping arm 25, driving the driving device 24 of the clamping arm opening and closing, and the clamping wheel 26, it is achieved that the drive device 24 controls the clamping arm 25 to tighten the clamping wheel 26 when it is required to abut the track. The outer side of the rails better transmits the exciting force generated by the stabilizing device.
图8为本发明铁路轨道稳定装置实施例二万向轴的结构示意图;8 is a schematic structural view of a universal joint shaft of an embodiment of a railway track stabilizer according to the present invention;
所述驱动马达通过万向轴4连接至所述主动轴11,以驱动所述主动轴11转动。具体地,万向轴4朝向主动轴11的一端铰接设置有万向节401,通过万向节401与主动轴11固定连接,另一端与驱动马达相连接。其中,万向轴4与所述主动轴11同轴设置。The drive motor is coupled to the drive shaft 11 via a cardan shaft 4 to drive the drive shaft 11 to rotate. Specifically, the cardan shaft 4 is hingedly disposed at one end of the driving shaft 11 with a universal joint 401, which is fixedly connected to the driving shaft 11 through the universal joint 401, and the other end is connected to the driving motor. The cardan shaft 4 is disposed coaxially with the drive shaft 11 .
实施例中,通过设置万向轴4,通过万向轴4连接至所述主动轴11,可以实现万向轴4与主动轴11不在同一轴线,存在轴线夹角的情况下也能实现同轴转动。 In the embodiment, by providing the cardan shaft 4 and connecting to the driving shaft 11 through the cardan shaft 4, it is possible to realize that the cardan shaft 4 and the driving shaft 11 are not on the same axis, and the coaxial axis can also achieve coaxiality. Turn.
进一步地,轨道稳定装置可以通过万向轴4和连接孔,将两个或者两个以上的稳定装置串联起来,通过使用多个万向轴4,在万向轴4的两端都设置有万向节401与主动轴11固定连接,便于组装。Further, the track stabilizing device can connect two or more stabilizing devices in series through the cardan shaft 4 and the connecting hole, and by using a plurality of cardan shafts 4, 10,000 are provided at both ends of the cardan shaft 4 The joint 401 is fixedly coupled to the drive shaft 11 for assembly.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。 Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, and are not intended to be limiting; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that The technical solutions described in the foregoing embodiments may be modified, or some or all of the technical features may be equivalently replaced; and the modifications or substitutions do not deviate from the technical solutions of the embodiments of the present invention. range.

Claims (10)

  1. 一种铁路轨道稳定装置,其特征在于,主车架、激振部件、箱体和驱动马达;A railway track stabilizer, characterized by a main frame, an excitation component, a box body and a drive motor;
    所述箱体通过可伸缩油缸与所述主车架底部相连接;所述激振部件安装在所述箱体内;其中,所述激振部件包括:平行设置的主动轴、第二激振轴和第三激振轴;The casing is connected to the bottom of the main frame by a retractable cylinder; the excitation component is installed in the casing; wherein the excitation component comprises: a driving shaft arranged in parallel, and a second excitation shaft And a third excitation shaft;
    所述主动轴、所述第二激振轴和所述第三激振轴的两端分别可转动地安装在所述箱体的前、后壁上,且所述主动轴位于所述第二激振轴和所述第三激振轴之间的上方;Two ends of the driving shaft, the second exciting shaft and the third exciting shaft are rotatably mounted on the front and rear walls of the casing, respectively, and the driving shaft is located at the second An upper portion between the excitation shaft and the third excitation shaft;
    固定套设在所述第二激振轴上的第一偏心块,和固定套设在所述第三激振轴上的第二偏心块;a first eccentric block fixed on the second excitation shaft, and a second eccentric block fixed on the third excitation shaft;
    所述主动轴与所述驱动马达连接,用于在所述驱动马达的驱动下转动;所述主动轴通过齿轮带动所述第二激振轴转动,所述第二激振轴通过齿轮带动所述第三激振轴转动,当所述第一偏心块和所述第二偏心块的摆向均位于水平方向上时,两者的摆向同侧,当所述第一偏心块和所述第二偏心块的摆向均位于竖直方向上时,两者的摆向相反。The driving shaft is coupled to the driving motor for rotating under the driving of the driving motor; the driving shaft drives the second excitation shaft to rotate by a gear, and the second excitation shaft is driven by the gear The third excitation shaft rotates, when the swing directions of the first eccentric block and the second eccentric block are both in the horizontal direction, the pendulums of the two are on the same side, when the first eccentric block and the When the pendulum of the second eccentric block is located in the vertical direction, the pendulum directions of the two are opposite.
  2. 根据权利要求1所述的铁路轨道稳定装置,其特征在于,The railway track stabilizing device according to claim 1, wherein
    第一齿轮固定套设在所述主动轴上;The first gear is fixedly sleeved on the drive shaft;
    第二齿轮和第三齿轮固定套设在所述第二激振轴上,所述第二齿轮与所述第一齿轮啮合;a second gear and a third gear are fixedly sleeved on the second excitation shaft, and the second gear is meshed with the first gear;
    第四齿轮固定套设在所述第三激振轴上,所述第四齿轮与所述第三齿轮啮合。The fourth gear is fixedly sleeved on the third excitation shaft, and the fourth gear meshes with the third gear.
  3. 根据权利要求2所述的铁路轨道稳定装置,其特征在于,A railway track stabilizing device according to claim 2, wherein
    所述第二激振轴和第三激振轴水平设置,所述主动轴至所述第二激振轴的距离和所述主动轴至第三激振轴的距离相同。The second excitation shaft and the third excitation shaft are horizontally disposed, and a distance between the driving shaft and the second excitation shaft is the same as a distance from the driving shaft to the third excitation shaft.
  4. 根据权利要求3所述的铁路轨道稳定装置,其特征在于,A railway track stabilizing device according to claim 3, characterized in that
    所述第一齿轮、所述第三齿轮和所述第四齿轮直径相同。The first gear, the third gear, and the fourth gear are the same diameter.
  5. 根据权利要求1所述的铁路轨道稳定装置,其特征在于,The railway track stabilizing device according to claim 1, wherein
    所述箱体的前、后壁上分别开设有相对的两个第一通孔、相对的两个第二通孔和相对的两个第三通孔; The front and rear walls of the box are respectively provided with two opposite first through holes, two opposite second through holes and two opposite third through holes;
    所述主动轴的两端分别通过设置在所述相对的两个第一通孔内的轴承可转动地穿过所述第一通孔;Two ends of the driving shaft are rotatably passed through the first through holes respectively through bearings disposed in the opposite two first through holes;
    所述第二激振轴的两端分别通过设置在所述相对的两个第二通孔内的轴承可转动地穿过所述第二通孔;Two ends of the second excitation shaft are rotatably passed through the second through holes respectively through bearings disposed in the opposite two second through holes;
    所述第三激振轴的两端分别通过设置在所述相对的两个第三通孔内的轴承可转动地穿过所述第三通孔。Both ends of the third excitation shaft are rotatably passed through the third through holes through bearings disposed in the opposite two third through holes, respectively.
  6. 根据权利要求5所述的铁路轨道稳定装置,其特征在于,A railway track stabilizer according to claim 5, characterized in that
    所述箱体的外壁上、且第一通孔外侧,还设置有第一法兰,所述主动轴延伸至所述法兰的外侧;a first flange is disposed on an outer wall of the casing and outside the first through hole, and the driving shaft extends to an outer side of the flange;
    所述箱体的外壁上、且第二通孔外侧,还设置有第二法兰;a second flange is disposed on the outer wall of the casing and outside the second through hole;
    所述箱体的外壁上、且第三通孔外侧,还设置有第三法兰;a third flange is disposed on the outer wall of the casing and outside the third through hole;
    其中,所述第二法兰和第三法兰外侧还设置有端盖。Wherein, the second flange and the outer side of the third flange are further provided with an end cover.
  7. 根据权利要求1所述的铁路轨道稳定装置,其特征在于,The railway track stabilizing device according to claim 1, wherein
    所述第二激振轴上还固定套设有第三偏心块;The second excitation shaft is further fixedly sleeved with a third eccentric block;
    所述第三激振轴上还固定套设有第四偏心块。A fourth eccentric block is further fixed on the third excitation shaft.
  8. 根据权利要求1所述的铁路轨道稳定装置,其特征在于,The railway track stabilizing device according to claim 1, wherein
    所述驱动马达通过万向轴连接至所述主动轴,以驱动所述主动轴转动。The drive motor is coupled to the drive shaft via a cardan shaft to drive the drive shaft to rotate.
  9. 根据权利要求1所述的铁路轨道稳定装置,其特征在于,还包括分别设置在所述箱体的所述前、后壁上的两组行走装置,每组所述行走装置包括两个镜像设置的连接座、两个行走轮、以及水平加紧油缸;A railway track stabilizing device according to claim 1, further comprising two sets of running devices respectively disposed on said front and rear walls of said case, each set of said traveling means comprising two mirror sets Connecting seat, two walking wheels, and horizontal tightening cylinders;
    所述两个连接座分别水平设置在所述箱体的侧壁下部的两端,且所述两个连接座中均设有沿所述侧壁方向延伸的通孔;The two connecting seats are respectively disposed at two ends of the lower portion of the side wall of the box body, and the two connecting seats are respectively provided with through holes extending in the direction of the side wall;
    所述水平加紧油缸的两端分别穿过所述两个连接座的所述通孔,与所述行走轮的轴铰接。Two ends of the horizontal tightening cylinder respectively pass through the through holes of the two connecting seats, and are hinged with the shaft of the traveling wheel.
  10. 根据权利要求1所述的铁路轨道稳定装置,其特征在于,所述箱体上还设有用于夹紧铁轨的夹紧装置,所述夹紧装置包括夹紧臂,所述夹紧臂的一端连接有用于驱动所述夹紧臂开合的驱动装置,所述驱动装置铰接在所述箱体上,所述夹紧臂的另一端铰接有夹紧轮。 The railway track stabilizing device according to claim 1, wherein said box body is further provided with a clamping device for clamping the rail, said clamping device comprising a clamping arm, one end of said clamping arm A driving device for driving the opening and closing of the clamping arm is connected, the driving device is hinged on the casing, and the other end of the clamping arm is hinged with a clamping wheel.
PCT/CN2014/095961 2014-12-26 2014-12-31 Railway track stabilizing device WO2016101320A1 (en)

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WO2018202380A1 (en) * 2017-05-03 2018-11-08 Plasser & Theurer Export Von Bahnbaumaschinen Gmbh Tamping unit for tamping sleepers of a track
JP2020518744A (en) * 2017-05-03 2020-06-25 プラッサー ウント トイラー エクスポート フォン バーンバウマシーネン ゲゼルシャフト ミット ベシュレンクテル ハフツングPlasser & Theurer, Export von Bahnbaumaschinen, Gesellschaft m.b.H. Tamping unit for compacting track sleepers
EA036812B1 (en) * 2017-05-03 2020-12-23 Плассер Энд Тойрер Экспорт Фон Банбаумашинен Гмбх Tamping unit for tamping sleepers of a track
JP7009507B2 (en) 2017-05-03 2022-01-25 プラッサー ウント トイラー エクスポート フォン バーンバウマシーネン ゲゼルシャフト ミット ベシュレンクテル ハフツング Tamping unit for tamping orbital sleepers
US11549220B2 (en) 2017-05-03 2023-01-10 Piasser & Theurer Export von Bahnbaumaschinen Gesellschaft m.b.H. Tamping unit for tamping sleepers of a track
CN108554802A (en) * 2018-05-22 2018-09-21 西南石油大学 A kind of more shock electric machine devices of revolution in the same direction of tension spring coupling
CN108554802B (en) * 2018-05-22 2023-08-01 西南石油大学 Tension spring coupled homodromous rotary multi-excitation motor device

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