WO2016084509A1 - Drying system - Google Patents
Drying system Download PDFInfo
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- WO2016084509A1 WO2016084509A1 PCT/JP2015/079169 JP2015079169W WO2016084509A1 WO 2016084509 A1 WO2016084509 A1 WO 2016084509A1 JP 2015079169 W JP2015079169 W JP 2015079169W WO 2016084509 A1 WO2016084509 A1 WO 2016084509A1
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- heat transfer
- transfer medium
- drying
- dried
- heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/02—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
- F26B3/06—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried
- F26B3/08—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed
- F26B3/084—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed with heat exchange taking place in the fluidised bed, e.g. combined direct and indirect heat exchange
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
Definitions
- the fuel is directly heated to approximately 1000 ° C. because the condensed sunlight is directly irradiated to the fuel.
- Such a temperature is not a problem at all in the case of a gasification facility that gasifies fuel, but becomes too high to dry the fuel.
- the present disclosure has been made in view of the above-described problems, and in a drying system for drying a material to be dried, the consumption of fuel used for drying is suppressed by using solar heat, and the facility is enlarged.
- An object of the present invention is to make it possible to control the temperature of a material to be dried to a temperature suitable for drying and suppressing.
- the present disclosure adopts the following configuration as means for solving the above problems.
- the first aspect of the drying system of the present disclosure heats a heat transfer medium with solar heat and exchanges heat between a plurality of solar collectors and a heat transfer medium heated by the solar collector and the material to be dried. And a drying oven for drying the material to be dried.
- a configuration including a plurality of solar heat collectors that heat the heat transfer medium is employed. Therefore, by installing a number of solar collectors that can collect the energy required to dry the material to be dried, it is possible to dry the material to be dried, and a huge tower and reflection mirror are installed. Drying without using solar heat can be performed.
- the amount of heat required for drying can be reduced as compared to the amount of heat required to gasify a solid fuel such as coal, in the present disclosure, a large number of heliostats are used as in the above-mentioned gasification facility. Not only does it not have to be installed, it also does not require a complex control system that focuses to a limited area from a widely installed heliostat.
- the heat of the heat transfer medium is heated by the solar heat and the dry matter is heated by the heat transfer medium, instead of directly heating the material to be dried by the solar heat collected by the solar collector.
- the configuration is adopted.
- the temperature of the material to be dried can be easily adjusted by adjusting the physical properties (for example, saturated vapor temperature) of the heat transfer medium, the flow velocity of the heat transfer medium at the time of heat exchange, and the like. Therefore, according to the present disclosure, it is possible to adjust the temperature of the material to be dried to a temperature suitable for drying.
- FIG. 1 is a flow diagram showing a schematic configuration of the drying system 1 of the present embodiment.
- the drying system 1 of the present embodiment includes a plurality of solar collectors 2, a steam drum 3, an auxiliary boiler 4, a drying furnace 5, and a fluidizing gas supply device 6
- a supply unit, an inert gas supply unit, a heat transfer medium circulation unit 7, and a control device 8 are provided.
- FIG. 2A and 2B are schematic views showing a schematic configuration of the solar heat collector 2, FIG. 2A is a perspective view, and FIG. 2B is a cross-sectional view.
- the solar heat collector 2 includes a first reflection plate 2a, a second reflection plate 2b, a heat transfer tube 2c, and a drive device 2d.
- the first reflecting plate 2a is a substantially semi-cylindrical reflecting plate whose inner surface serving as a reflecting surface is directed to the upper sky, and reflects sunlight so as to condense on the second reflecting plate 2b.
- the second reflection plate 2b is supported by the support portion 2e fixed to the first reflection plate 2a, and is a substantially semi-cylindrical reflection plate whose inner surface serving as a reflection surface is directed to the first reflection plate 2a.
- the heat transfer tube 2c is a straight pipe disposed at the light collecting position of the second reflection plate 2b, and the heat transfer medium X flows inside.
- the heat transfer tube 2c is fixed by a support mechanism provided outside so as to pass through a through hole provided in the support portion 2e.
- the driving device 2d supports the first reflecting plate 2a and the second reflecting plate 2b so as to be movable around the heat transfer tube 2c.
- the reflecting surface of the first reflecting plate 2a The first reflecting plate 2a and the second reflecting plate 2b are moved so as to face.
- the second reflection plate 2b improves the light collection efficiency, and also heats the surface of the heat transfer tube 2c on the back side as viewed from the first reflection plate 2a to obtain an effect of improving the heat collection. It is also possible to omit it.
- the sunlight reflected by the first reflection plate 2a and the second reflection plate 2b is collected at the heat transfer tube 2c, and the heat of the heat obtained by this condenses the heat transfer medium X inside the heat transfer tube 2c. It is heated.
- water is used as the heat transfer medium X, and the heat transfer medium X heated in the solar collector 2 is heated to a degree that some or all of the heat transfer medium X is vaporized.
- the heat transfer medium X is not limited to water, and, for example, an organic solvent, an inorganic salt, or a metal can also be used.
- an organic solvent alcohols, fats and oils having a relatively high boiling point and being liquid at normal temperature can be used.
- an inorganic salt or a metal what becomes a liquid at comparatively low temperature is selected in order to ensure fluidity.
- a plurality of solar heat collectors 2 for heating the heat transfer medium X by such solar heat are provided, and each is connected to the steam drum 3 via a collecting pipe 2f.
- the number of installed solar collectors 2 is determined based on the amount of steam required to dry the object Y in the drying furnace 5. For example, in the daytime in fine weather, the number of installed solar collectors 2 is determined such that the amount of steam generated by the operating solar collector 2 exceeds the amount of steam required by the drying furnace 5 .
- the steam drum 3 is a container for temporarily storing the heat transfer medium X which is partially or totally vaporized by being heated by the solar collector 2, and the steam drum 3 is configured of the solar collector 2 and the drying furnace 5. It is arranged between.
- the upper portion of the steam drum 3 is connected to the drying furnace 5, and the lower portion is connected to the heat transfer medium circulation portion 7.
- the heat transfer medium X is supplied to such a steam drum 3, the heat transfer medium X in a steam state is accumulated in the upper part of the steam drum 3 and is sent out to the drying furnace 5. Further, the heat transfer medium X in a liquid state is collected at the bottom of the steam drum 3 and is sent out to the heat transfer medium circulating unit 7.
- the auxiliary boiler 4 is a general-purpose boiler that can be easily started and stopped, for example, and is connected to the steam drum 3.
- the auxiliary boiler 4 supplementarily heats the heat transfer medium X to generate steam when the amount of steam generation in the solar collector 2 decreases near sunrise time, sunset time, etc.
- the steam drum 3 is supplied.
- the auxiliary boiler 4 is connected to the control device 8 and generates steam under the control of the control device 8.
- the drying furnace 5 includes a chamber 5a, a dividing wall 5b dividing the inside of the chamber 5a into a plurality of regions in the horizontal direction, and a heat transfer pipe 5c inserted into the inside of the chamber 5a.
- the chamber 5a is a container in which the material to be dried Y is stored. In the chamber 5a, when the material to be dried Y is supplied from the outside, a part of the material to be dried Y previously stored is pushed out and discharged.
- a plurality of dividing walls 5b are erected at the bottom of the chamber 5a, and a plurality of dividing walls 5b are provided such that the wall surfaces face each other.
- dividing wall 5b there are provided a first dividing wall 5b1 having an opening at the lower part, and a second dividing wall 5b2 having no opening and having a height smaller than that of the first dividing wall 5b1. They are alternately arranged in the chamber 5a.
- the heat transfer tube 5 c has an inlet end connected to the steam drum 3 and an outlet end connected to the heat transfer medium circulating unit 7.
- a heat transfer medium X which exchanges heat with the material to be dried Y in the chamber 5a, flows through the heat transfer tube 5c.
- the material to be dried Y is exchanged by heat exchange between the material to be dried Y flowing with the fluidizing gas Z supplied from the fluidizing gas supply device 6 and the heat transfer medium X flowing through the heat transfer tube 5c. dry.
- the to-be-dried material Y dried by such a drying furnace 5 is a solid fuel used as fuels, such as a pulverized coal boiler not shown, and contains much moisture (for example, water content is 20% or more).
- a solid fuel used as fuels such as a pulverized coal boiler not shown
- it is powdered lignite and biomass, for example.
- a fluid medium such as sand may be stored inside the chamber 5a in order to enhance the fluidity in the chamber 5a. The fluid medium is separated from the material to be dried Y after being discharged from the chamber 5a, and returned again into the chamber 5a.
- the fluidizing gas supply device 6 includes a circulation pipe 6a, an inert gas generator 6b, a blower 6c, a heat exchanger 6d, and a cooler 6e.
- the circulation pipe 6a is a pipe that is branched at one end to be connected to the bottom of the chamber 5a and connected at the other end to the ceiling of the chamber 5a and serves as a flow path for the fluidizing gas Z. Note that one end side of the circulation pipe 6a is connected to the bottom of the chamber 5a such that each branch end is connected to each region of the chamber 5a divided by the dividing wall 5b.
- the inert gas generator 6 b generates nitrogen gas (inert gas) used as fluid gas from, for example, the atmosphere, and is connected to the circulation pipe 6 a.
- the blower 6c is provided at an intermediate position of the circulation pipe 6a, and pumps the fluidizing gas Z.
- the blower 6c pumps the fluidizing gas Z toward one end side (a side connected to the bottom of the chamber 5a) of the circulation pipe 6a so that the fluidizing gas Z is supplied upward from the bottom of the chamber 5a. Do.
- the fluidizing gas Z is supplied from the one end side (the side connected to the bottom of the chamber 5a) of the circulation pipe 6a into the chamber 5a, and the other end side of the circulation pipe 6a (the ceiling portion of the chamber 5a)
- the fluidization gas Z inside the chamber 5a is recovered from the side).
- the heat exchanger 6d is disposed in the middle of the circulation pipe 6a and downstream of the blower 6c.
- the heat exchanger 6 d exchanges heat between a heat transfer medium X flowing through a return flow pipe 7 a (described later) included in the heat transfer medium circulating unit 7 and the fluidizing gas Z flowing through the circulation pipe 6 a.
- the heat transfer medium X and the fluidizing gas Z exchange heat, so that the fluidizing gas Z is heated before being supplied to the drying furnace 5, and the fluidizing gas Z causes the chamber 5a to be heated. It is possible to prevent the temperature inside from falling.
- the cooler 6e is disposed in the middle of the circulation pipe 6a and on the upstream side of the blower 6c.
- the cooler 6e cools the fluidizing gas Z in order to condense and separate the water contained in the fluidizing gas Z heated by passing through the inside of the chamber 5a.
- the fluidizing gas Z that has been dried is supplied to the blower 6c and the like, and the occurrence of condensation in the blower 6c and the like can be prevented.
- the material to be dried Y stored in the chamber 5a flows. Thereby, heat exchange between the material to be dried Y and the heat transfer medium X is promoted, and the material to be dried Y can be dried in a short time.
- the heat transfer medium circulating unit 7 includes a return flow piping 7a, a condenser 7b, a water supply pump 7c, a water supply preheater 7d, and a steam drum connection piping 7e.
- the return flow piping 7 a is a piping that connects the drying furnace 5 and the solar heat collector 2 and returns the heat transfer medium X discharged from the drying furnace 5 back to the solar heat collector 2 again. As shown in FIG. 1, the return flow pipe 7a passes through the heat exchanger 6d, whereby the heat transfer medium X flowing through the return flow pipe 7a and the fluidizing gas Z flowing through the circulation pipe 6a are thermal The amount of heat of the heat transfer medium X is transferred to the fluidizing gas Z.
- the condenser 7b is disposed in the middle of the return pipe 7a and downstream of the heat exchanger 6d, and cools and liquefies the heat transfer medium X, which is a vapor, by heat exchange with the atmosphere, for example.
- the feed water pump 7c is disposed further downstream of the condenser 7b, and pumps the heat transfer medium X liquefied by the condenser 7b toward the solar collector 2.
- the feed water preheater 7d is disposed further downstream of the feed pump 7c, and exchanges heat between the heat transfer medium X discharged from the feed pump 7c and the heat transfer medium X on the upstream side of the condenser 7b. , Preheat the heat transfer medium X supplied to the solar collector 2.
- the steam drum connection pipe 7 e is a pipe that connects the bottom of the steam drum 3 and the return flow pipe 7 a, and condenses the heat transfer medium X of the liquid accumulated at the bottom of the steam drum 3 without passing through the drying furnace 5. It guides to the upper stream side of vessel 7b.
- a port (not shown) for additionally supplying the heat transfer medium X to the return flow pipe 7a is provided on the upstream side of the water supply pump 7c. For example, the port may be used to compensate for the decrease in the heat transfer medium X The heat transfer medium X is additionally supplied to the return flow pipe 7a.
- the control device 8 controls the entire drying system 1 of the present embodiment, and controls, for example, the auxiliary boiler 4, the inert gas generator 6b, the blower 6c, and the water supply pump 7c.
- the operation period of the auxiliary boiler 4 is defined under the control of the control device 8 as described above.
- the auxiliary boiler 4 is operated only before and after sunrise time, is operated only before and after sunset time, and is operated before and after sunrise time and before and after sunset time.
- a valve is provided at a suitable position. The flow rates of the heat transfer medium X and the fluidizing gas Z are adjusted by adjusting the opening degree of these valves by control of the control device 8 or the like.
- drying system 1 of this embodiment constituted in this way is explained.
- the material to be dried Y is continuously supplied in a constant amount to the chamber 5 a of the drying furnace 5.
- the fluidizing gas Z (inert gas) is supplied from the inert gas generator 6b to the circulation piping 6a, and the blower 6c is driven to fluidize the circulation piping 6a.
- the gas Z is pumped toward the drying furnace 5.
- the fluidizing gas Z supplied to the drying furnace 5 is preheated in the heat exchanger 6d, and then supplied from the bottom of the chamber 5a to the inside of the chamber 5a.
- the material to be dried Y in the chamber 5a is fluidized by supplying the fluidization gas Z from the bottom of the chamber 5a.
- the fluidizing gas Z in the chamber 5a is recovered from the upper portion of the chamber 5a to the circulation pipe 6a, water is removed by the cooler 6e, and then pressure-fed again by the blower 6c.
- the heat transfer medium X supplied to the heat transfer tube 5c inserted into the chamber 5a is supplied, the heat transfer medium X inside the heat transfer tube 5c and the material to be dried Y outside the heat transfer tube 5c
- the object to be dried Y is heated by heat exchange.
- the moisture contained in the material to be dried Y evaporates, and the material to be dried Y is dried.
- the dried material to be dried Y is discharged to the outside of the chamber 5a by being pushed by the new material to be dried Y supplied to the chamber 5a continuously.
- the water evaporated from the material to be dried Y is recovered along with the fluidizing gas Z in the circulation pipe 6a.
- the heat transfer medium X flowing into the return flow pipe 7a passes through the heat exchanger 6d, passes through the feed water preheater 7d, and is returned to liquid by being cooled by the condenser 7b.
- the heat transfer medium X that has become liquid is pumped toward the solar collector 2 by the water supply pump 7c.
- the heat transfer medium X pumped by the feed water pump 7 c is preheated in the feed water preheater 7 d and then supplied to the solar collector 2 again.
- the auxiliary boiler 4 is operated only before and after the sunrise time, only before and after the sunset time, or before and after the sunrise time and before and after the sunset time.
- steam heat transfer medium X
- the steam thus supplied from the auxiliary boiler 4 to the steam drum 3 is mixed with the steam (heat transfer medium X) supplied from the solar collector 2 to the steam drum 3 and used.
- FIG. 3 is an explanatory view of the case where the auxiliary boiler 4 is operated only before and after the sunrise time in the drying system 1 of the present embodiment.
- FIG. 4 is explanatory drawing in the case where the auxiliary
- FIG. 5 is an explanatory view of the case where the auxiliary boiler 4 is operated before and after the sunrise time and before and after the sunset time in the drying system 1 of the present embodiment.
- a graph showing the relationship between the time and the temperature of the heat transfer medium X in the steam drum 3 is shown at the top, but in this graph, the relationship between the time and energy obtained from the sun is shown for reference. The graph shown is superimposed and shown.
- the operation of the auxiliary boiler 4 is started before the sunrise. Since the heat transfer medium X can not be heated by the solar collector 2 at the time before sunrise, even if steam is supplied to the steam drum 3 from the auxiliary boiler 4 supplementarily, the solar collector 2 side The temperature of the heat transfer medium X supplied to the steam drum 3 via the collecting pipe 2f is low, and the temperature of the heat transfer medium X in the entire steam drum 3 does not reach the boiling point.
- the drying system 1 of the present embodiment performs the preheating operation until the temperature of the heat transfer medium X in the steam drum 3 reaches the boiling point.
- This preheating operation is an operation performed in a state in which the material to be dried Y is not supplied to the drying furnace 5, and is an operation in which the temperature of the heat transfer medium X is gradually raised toward the boiling point.
- the preheating operation is performed either in a state in which the material to be dried Y is not stored in the drying furnace 5 or in a state in which the material to be dried Y whose drying is not completed on the previous day is stored in the drying furnace 5.
- the heat transfer medium X is gradually heated by the operation of the auxiliary boiler 4 (including heating by the solar collector 2 after sunrise).
- the heat transfer medium X is heated by the solar collector 2 and the temperature of the heat transfer medium X in the steam drum 3 rises sharply to the boiling point .
- the auxiliary boiler 4 is stopped, the material to be dried Y is put into the drying furnace 5, and the drying operation to dry the material to be dried Y is performed.
- the temperature of the heat transfer medium X falls below the boiling point, so at this point the supply of the material to be dried Y to the drying furnace is stopped and the drying operation is stopped.
- the cooling operation is performed until the sunset time.
- this cooling operation for example, by directing the solar collector 2 in a direction different from that of the sun, the heat transfer medium X is not heated by the solar collector 2, and the drying furnace 5 by the fluidizing gas supply device 6 is Continue to supply the fluidization gas Z.
- the to-be-dried material Y is stirred without being heated, and the temperature inside the drying furnace 5 is rapidly lowered.
- the cooling operation is ended, and the drying system 1 of the present embodiment is stopped until the operation restarts the next day.
- the heat transfer medium X is heated by the solar collector 2 after the sunrise, so as indicated by the dashed dotted line in FIG.
- the time for the heat transfer medium X to reach the boiling point is delayed. Therefore, by operating the auxiliary boiler 4 before and after the sunrise time, it is possible to advance the start timing of the drying operable period, and it is possible to dry the object to be dried Y in a longer period.
- the decrease in the temperature of the heat transfer medium X can be suppressed. Therefore, the temperature of the heat transfer medium X can be maintained at the boiling point for a while even after the sunset time, and the drying of the material to be dried Y can be continued. In this way, by operating the auxiliary boiler 4 before and after the sunset time, it is possible to extend the drying operable period to after the sunset time as shown in FIG. It is possible to dry the
- the temperature of the heat transfer medium X can not be maintained at the boiling point by the solar collector 2 alone before and after sunset time, but the heat transfer medium X is warmed by the daytime operation There is. Therefore, the input energy for maintaining the temperature of the heat transfer medium X at the boiling point by using the auxiliary boiler 4 can be reduced compared to the case where the auxiliary boiler 4 is operated before and after sunrise. Therefore, when the auxiliary boiler 4 is operated before and after the sunset time, it is possible to extend the dry operation possible period with a smaller amount of fuel before and after sunrise, than when operating the auxiliary boiler 4.
- the start timing of the drying operation possible period is advanced, and the drying operation possible period is sunset. It is possible to extend until after the time. In such a case, more fuel is required as compared to the case where the auxiliary boiler 4 is operated only before and after the sunrise time and the case where the auxiliary boiler 4 is operated only before and after the sunset time, but the longest The drying operable period can be secured. For this reason, for example, the operation time of the factory where the drying system 1 of the present embodiment is installed is long, and it is a useful operation pattern when it is desired to operate the drying system 1 for a long time according to the operation time.
- a configuration including a plurality of solar heat collectors 2 for heating the heat transfer medium X is employed. Therefore, by installing a number of solar collectors capable of collecting the energy necessary to dry the material to be dried Y, it is possible to dry the material to be dried Y, and a huge tower or a reflection mirror is provided. It is possible to dry using solar heat without installing Further, compared to the amount of heat required to gasify a solid fuel such as coal, the amount of heat required for drying can be reduced, so in the drying system 1 of the present embodiment, a large number of gasification facilities are required.
- the heat transfer medium X is heated by solar heat instead of directly heating the material to be dried Y by the solar heat collected by the solar collector 2, and this heat transfer medium A configuration is employed in which the object to be dried Y is heated by X. Therefore, the temperature of the object to be dried Y can be easily adjusted by adjusting the physical properties (for example, saturated vapor temperature) of the heat transfer medium X, the flow velocity of the heat transfer medium X at the time of heat exchange, and the like. For example, in the drying system 1 of the present embodiment, since water is used as the heat transfer medium X, the temperature of the material to be dried Y can be prevented from becoming higher than the saturation temperature of water.
- the piping or the like through which the heat transfer medium X flows is a closed space, and the inside of the space is pressurized by vaporizing the heat transfer medium X. Therefore, in the drying system 1 of the present embodiment, the saturation temperature of the heat transfer medium X is, for example, about 160 ° C. to 170 ° C.
- the consumption of fuel used for drying can be suppressed by using solar heat. Moreover, the enlargement of the equipment can be suppressed. Furthermore, it becomes possible to adjust the temperature of the material to be dried Y to a temperature suitable for drying.
- the heat transfer medium X which is disposed between the solar collector 2 and the drying furnace 5 and is vaporized by being heated by the solar collector 2 is temporarily used.
- the steam drum 3 stored in the Therefore even if there is a variation in the heating performance of each solar collector 2 due to, for example, the arrangement or individual differences and there is a difference in the ability to generate steam, all the steam is collected on the steam drum 3 once, Since the steam drum 3 is supplied to the drying furnace 5, the heat transfer medium X can be stably supplied to the drying furnace 5 at all times. Further, even if the sun is temporarily hidden in the cloud and the solar collector 2 can not sufficiently generate steam, for example, because a certain amount of steam is accumulated inside the steam drum 3, the drying furnace 5 is not The supply of steam can be continued.
- the control apparatus 8 operates the auxiliary boiler 4 according to at least one of sunrise time and sunset time. Therefore, as described above with reference to FIGS. 4 to 6, it is possible to secure a longer drying operation possible period as compared to the case where the auxiliary boiler 4 is not used.
- the low pressure turbine extraction unit 14 includes an extraction pipe 14 a and an on-off valve 12 b.
- the bleed pipe 12 a is connected to the low pressure turbine 102 c and guides the steam extracted from the low pressure turbine 102 c toward the heat transfer pipe 5 c of the drying furnace 5.
- the on-off valve 14b is disposed at an intermediate position of the bleed pipe 14a, and opens and closes the flow path formed by the bleed pipe 14a.
- the on-off valve 14 b is controlled by, for example, the control device 8.
- Such a low pressure turbine extraction unit 14 extracts steam from the low pressure turbine 102 c and supplies the steam to the heat transfer pipe 5 c of the drying furnace 5.
Abstract
Description
本願は、2014年11月26日に日本に出願された特願2014-238922号に基づき優先権を主張し、その内容をここに援用する。 The present disclosure relates to a drying system.
Priority is claimed on Japanese Patent Application No. 2014-238922, filed Nov. 26, 2014, the content of which is incorporated herein by reference.
このため、被乾燥物を乾燥させるために必要なエネルギを集められるだけの数の太陽集熱器を設置することで、被乾燥物の乾燥を行うことができ、巨大なタワーや反射ミラーを設置することなく太陽熱を利用した乾燥を行うことができる。また、石炭等の固体の燃料をガス化させるために必要な熱量と比較すれば、乾燥に要する熱量が少なくて済むことから、本開示においては上述のガス化設備のように多数のヘリオスタットを設置する必要がないだけでなく、広範囲に設置されたヘリオスタットから、限られた範囲へ集光する複雑な制御システムも必要ない。したがって、本開示によれば、設備の大型化や、制御システムの複雑化を抑止することができる。さらに、本開示によれば、太陽集熱器で集められた太陽熱によって被乾燥物を直接加熱するのではなく、この太陽熱によって熱伝達媒体を加熱し、この熱伝達媒体によって被乾燥物を加熱する構成を採用している。このため、熱伝達媒体の物性(例えば飽和蒸気温度)や熱交換時の熱伝達媒体の流速等を調整することによって、被乾燥物の温度を容易に調整することができる。したがって、本開示によれば、乾燥に適した温度に被乾燥物の温度を調整することが可能となる。 According to the present disclosure, a configuration including a plurality of solar heat collectors that heat the heat transfer medium is employed.
Therefore, by installing a number of solar collectors that can collect the energy required to dry the material to be dried, it is possible to dry the material to be dried, and a huge tower and reflection mirror are installed. Drying without using solar heat can be performed. In addition, since the amount of heat required for drying can be reduced as compared to the amount of heat required to gasify a solid fuel such as coal, in the present disclosure, a large number of heliostats are used as in the above-mentioned gasification facility. Not only does it not have to be installed, it also does not require a complex control system that focuses to a limited area from a widely installed heliostat. Therefore, according to the present disclosure, it is possible to prevent an increase in size of equipment and a complication of control system. Furthermore, according to the present disclosure, the heat of the heat transfer medium is heated by the solar heat and the dry matter is heated by the heat transfer medium, instead of directly heating the material to be dried by the solar heat collected by the solar collector. The configuration is adopted. For this reason, the temperature of the material to be dried can be easily adjusted by adjusting the physical properties (for example, saturated vapor temperature) of the heat transfer medium, the flow velocity of the heat transfer medium at the time of heat exchange, and the like. Therefore, according to the present disclosure, it is possible to adjust the temperature of the material to be dried to a temperature suitable for drying.
図1は、本実施形態の乾燥システム1の概略構成を示すフロー図である。この図に示すように、本実施形態の乾燥システム1は、複数の太陽集熱器2と、蒸気ドラム3と、補助ボイラ4と、乾燥炉5と、流動化ガス供給装置6(流動化ガス供給手段、不活性ガス供給部)と、熱伝達媒体循環部7と、制御装置8とを備えている。 First Embodiment
FIG. 1 is a flow diagram showing a schematic configuration of the drying system 1 of the present embodiment. As shown in this figure, the drying system 1 of the present embodiment includes a plurality of
この乾燥炉5では、流動化ガス供給装置6から供給される流動化ガスZによって流動する被乾燥物Yと、伝熱管5cを流れる熱伝達媒体Xとを熱交換することによって被乾燥物Yを乾燥させる。 The drying
In the drying
したがって、補助ボイラ4を日没時刻の前後に運転させる場合には、日の出前後において補助ボイラ4を運転させる場合よりも少ない燃料で乾燥運転可能期間を延長することが可能となる。 Also, as described above, the temperature of the heat transfer medium X can not be maintained at the boiling point by the
Therefore, when the
次に、本開示の第2実施形態について、図6~図9を参照して説明する。なお、本実施形態の説明において、上記第1実施形態と同様の部分については、その説明を省略あるいは簡略化する。 Second Embodiment
Next, a second embodiment of the present disclosure will be described with reference to FIGS. In the description of the present embodiment, the description of the same parts as those in the first embodiment will be omitted or simplified.
次に、本開示の第3実施形態について図10を参照して説明する。なお、本実施形態の説明において、上記第1実施形態あるいは第2実施形態と同様の部分については、その説明を省略あるいは簡略化する。 Third Embodiment
Next, a third embodiment of the present disclosure will be described with reference to FIG. In the description of the present embodiment, the description of the same parts as those in the first embodiment or the second embodiment will be omitted or simplified.
また、ボイラ101は、高圧タービン102aから排出された蒸気を再加熱して中圧タービン102bに供給する再熱器101aを備えている。 The configuration is not particularly limited, but the boiler
The
1A 乾燥システム
1B 乾燥システム
2 太陽集熱器
2a 第1反射板
2b 第2反射板
2c 伝熱管
2d 駆動装置
2e 支持部
2f 集合管
3 蒸気ドラム
4 補助ボイラ
5 乾燥炉
5a チャンバ
5b 分割壁
5b1 第1分割壁
5b2 第2分割壁
5c 伝熱管
6 流動化ガス供給装置(流動化ガス供給手段、不活性ガス供給部)
6a 循環配管
6b 不活性ガス発生器
6c ブロワ
6d 熱交換器
6e 冷却器
7 熱伝達媒体循環部
7a 返流配管
7b 復水器
7c 給水ポンプ
7d 給水予熱器
7e 蒸気ドラム接続配管
8 制御装置
10 太陽過熱器
11 流動化蒸気供給部(流動化ガス供給手段、過熱蒸気供給部)
11a 過熱蒸気供給配管
11b 開閉バルブ
12 中圧タービン抽気部
12a 抽気配管
12b 開閉バルブ
13 乾燥用蒸気過熱器(過熱器)
14 低圧タービン抽気部
14a 抽気配管
14b 開閉バルブ
100 ボイラ発電システム
101 ボイラ
101a 再熱器
102 タービン
102a 高圧タービン
102b 中圧タービン
102c 低圧タービン
X 熱伝達媒体
Y 被乾燥物
Z 流動化ガス DESCRIPTION OF SYMBOLS 1
11a Superheated
14 low pressure
Claims (8)
- 太陽熱により熱伝達媒体を加熱すると共に複数設けられる太陽集熱器と、
前記太陽集熱器により加熱された前記熱伝達媒体と被乾燥物とを熱交換することによって前記被乾燥物を乾燥させる乾燥炉と
を備える乾燥システム。 A plurality of solar collectors that heat the heat transfer medium with solar heat and are provided in plural;
A drying furnace for drying the material to be dried by heat exchange between the heat transfer medium heated by the solar collector and the material to be dried. - 前記太陽集熱器と前記乾燥炉との間に配置され、前記太陽集熱器によって加熱されることにより蒸気化された前記熱伝達媒体を一時的に貯留する蒸気ドラムを備える請求項1記載の乾燥システム。 The steam drum according to claim 1, further comprising a steam drum disposed between the solar collector and the drying furnace and temporarily storing the heat transfer medium vaporized by being heated by the solar collector. Drying system.
- 前記太陽集熱器によって加熱された前記熱伝達媒体をさらに昇温する過熱器を備える請求項1または2記載の乾燥システム。 The drying system according to claim 1, further comprising a superheater that further raises the temperature of the heat transfer medium heated by the solar collector.
- 前記乾燥炉に流動化ガスを供給することにより前記乾燥炉において前記被乾燥物を流動化させる流動化ガス供給手段を備える請求項1~3いずれか一項に記載の乾燥システム。 The drying system according to any one of claims 1 to 3, further comprising: fluidizing gas supply means for fluidizing the material to be dried in the drying oven by supplying the fluidization gas to the drying oven.
- 前記流動化ガス供給手段として、過熱された蒸気を前記流動化ガスとして前記乾燥炉に供給する過熱蒸気供給部を備える請求項4記載の乾燥システム。 The drying system according to claim 4, further comprising: a superheated steam supply unit configured to supply the superheated steam as the fluidizing gas to the drying furnace as the fluidizing gas supply means.
- 前記流動化ガス供給手段として、不活性ガスを前記流動化ガスとして前記乾燥炉に供給する不活性ガス供給部を備える請求項4または5記載の乾燥システム。 The drying system according to claim 4 or 5, further comprising an inert gas supply unit configured to supply an inert gas as the fluidization gas to the drying furnace as the fluidization gas supply unit.
- 前記太陽集熱器とは別に前記熱伝達媒体を加熱する補助ボイラを備える請求項1~6いずれか一項に記載の乾燥システム。 The drying system according to any one of claims 1 to 6, further comprising an auxiliary boiler that heats the heat transfer medium separately from the solar collector.
- 日の出時刻及日没時刻の少なくともいずれかに合わせて前記補助ボイラを稼働させる制御装置を備える請求項7記載の乾燥システム。 The drying system according to claim 7, further comprising a control device that operates the auxiliary boiler in accordance with at least one of sunrise time and sunset time.
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JP2013210179A (en) * | 2012-02-28 | 2013-10-10 | Mitsubishi Heavy Ind Ltd | Device for decompressing and drying wet fuel |
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