WO2016082764A1 - 泡沫材料发生器 - Google Patents

泡沫材料发生器 Download PDF

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Publication number
WO2016082764A1
WO2016082764A1 PCT/CN2015/095568 CN2015095568W WO2016082764A1 WO 2016082764 A1 WO2016082764 A1 WO 2016082764A1 CN 2015095568 W CN2015095568 W CN 2015095568W WO 2016082764 A1 WO2016082764 A1 WO 2016082764A1
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WO
WIPO (PCT)
Prior art keywords
foaming
foam
grinding
housing
wheel
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Application number
PCT/CN2015/095568
Other languages
English (en)
French (fr)
Inventor
陈久斌
Original Assignee
陈久斌
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Filing date
Publication date
Application filed by 陈久斌 filed Critical 陈久斌
Priority to US15/526,034 priority Critical patent/US10040037B2/en
Priority to JP2017528574A priority patent/JP6726181B2/ja
Publication of WO2016082764A1 publication Critical patent/WO2016082764A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/235Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids for making foam
    • B01F23/2351Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids for making foam using driven stirrers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/27Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices
    • B01F27/271Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices with means for moving the materials to be mixed radially between the surfaces of the rotor and the stator
    • B01F27/2711Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices with means for moving the materials to be mixed radially between the surfaces of the rotor and the stator provided with intermeshing elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/27Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices
    • B01F27/272Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices with means for moving the materials to be mixed axially between the surfaces of the rotor and the stator, e.g. the stator rotor system formed by conical or cylindrical surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/27Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices
    • B01F27/272Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices with means for moving the materials to be mixed axially between the surfaces of the rotor and the stator, e.g. the stator rotor system formed by conical or cylindrical surfaces
    • B01F27/2722Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices with means for moving the materials to be mixed axially between the surfaces of the rotor and the stator, e.g. the stator rotor system formed by conical or cylindrical surfaces provided with ribs, ridges or grooves on one surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/73Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with rotary discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/22Control or regulation
    • B01F35/221Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F35/93Heating or cooling systems arranged inside the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F2035/98Cooling

Definitions

  • the invention relates to the field of material production equipment, in particular to a foam generator. It can be used as a foam production facility to produce new foams that can be used to produce new nanofoams.
  • the existing material production process generally lacks an important part in the material manufacturing process - material foaming, generally using only the simple original crystalline structure of the material, ignoring the many advantages of material foaming, nanostructured construction, material orientation The development of foaming and nanotechnology is an inevitable trend.
  • the invention provides a foam generator, adopting a novel foaming method and structure, fully utilizing the fluid motion, and fully blending the gas and the melt by using the mixing effect formed by the eddy current.
  • Each point in the eddy current has a relative motion with each other. The motion causes each point to interact with each other, and the fluid molecules in the eddy current will rub against each other, which will generate a rolling friction force.
  • the molecules or atoms glued together can be separated, and each particle in the eddy current can form an independent moving individual with different motion speeds, and gradually blending with each other in the eddy current.
  • the eddy current causes the melt to be stretched, so that the gas is divided into individual small bubble particles, and the bubble particles are uniformly distributed in the melt to form a foam body in which the bubble particles are uniformly distributed.
  • the melt can be stretched into a plurality of single-molecule or single-atom-connected fibers or films.
  • the fibers or films are connected to each other to form a bubble-filled foam.
  • the walls of the bubble can be made thin, and the wall of the bubble can be made into a single Molecular or monoatomic linked films.
  • the foam is directly rolled, cast or blow molded, and solidified to form a desired foam. It can produce a variety of foam materials, and can produce a new nano-foam material.
  • Each bubble in the material is nano-bubble, the bubble wall is thinner, and the bubble wall can be regarded as a combination of nanoparticles.
  • the material is The combination of natural condensation does not cause damage to the nanoparticles.
  • the material is a true nanomaterial, which has many magical material properties. It can produce nano-foam glass material, which is low in cost, energy-saving and environmentally friendly in production process, never aging, no rust, no fear of corrosion, high temperature resistance, high strength, high toughness, processability, weldability, etc.
  • the versatile Guangpu material can be used to replace a variety of materials, which can greatly save material usage and maximize resource saving.
  • the silica resources that exist in nature can be fully utilized, and a large number of materials that are cheap, energy-saving, environmentally-friendly, and high-quality can be obtained, which can make the material resources extremely sufficient, and can completely solve the problem of material resources.
  • This material can be used to build houses, repair roads, build cars, build aircraft, build castles, build machinery, build furnaces, make clothes, make inorganic paper, control deserts, control the Haihe River, improve the environment, increase crop yields, and build large-scale facilities agriculture. It will build artificial land on the sea and thoroughly control storms, tsunamis, hurricanes and other natural disasters. This material can completely change the life of human beings, can be widely used in people's clothing, food and shelter, can create a new world.
  • the foam generator comprises a casing and a transmission device, a transmission device is arranged on the casing, a casing cavity is arranged in the casing, a pressurized stirring foaming wheel is arranged in the casing cavity, and a transmission shaft of the transmission device is connected with the pressurized stirring foaming wheel.
  • a plurality of pressurized stirring bodies are arranged on the pressurized stirring foaming wheel, and the windward surface of the pressurized stirring body and the rotating axial direction of the pressurized stirring foaming wheel are inclined at an angle, the housing cavity is provided at one end of the casing cavity, and the other end of the casing cavity is disposed.
  • a casing grinding chamber is disposed on the inner wall of the casing cavity near the outlet of the casing cavity, and a surrounding grinding disc is arranged around the middle of the grinding disc, and a vortex grinding foaming disc is arranged on the pressurized stirring foaming wheel near the surrounding grinding disc end, and the eddy current grinding is performed.
  • the disk surface of the bubble tray is arranged close to the surface of the grinding disk, and a vortex grinding foaming chamber is arranged between the surface of the eddy current grinding foam disk and the surface of the surrounding grinding disk.
  • An insulation device is arranged on the outer wall of the housing cavity.
  • the inner wall of the bottom of the housing cavity is gradually raised toward the outlet end of the housing cavity.
  • a transmission position adjusting device is disposed between the housing and the transmission.
  • a cooling runner device is arranged in the drive shaft.
  • a flow regulating device is disposed at the outlet of the housing cavity.
  • the inlet of the casing cavity is provided with an intake flow regulating device.
  • the disk surface of the surrounding grinding disc is inclined at an angle to the axial cross section, and the eddy current grinding foam disc surface is disposed close to the surrounding grinding disc surface.
  • a circulation grinding foaming wheel is arranged on the pressurized stirring foaming wheel near the outlet end of the casing cavity, and the outer circumference of the circulating grinding foaming wheel is arranged close to the inner wall of the casing cavity, and a circulation grinding foaming chamber is arranged between the outer circumference of the circulating grinding foaming wheel and the inner wall of the casing cavity.
  • One end of the pressurized stirring foaming wheel is connected to the transmission shaft of the transmission device, and the other end of the pressurized stirring foaming wheel is connected with the rotation stabilization device.
  • the invention has the advantages of utilizing a completely new structure, utilizing a new blending and foaming method, and fully utilizing the vortex motion to blend the fluid,
  • the stretching action causes the air mass to be divided into small bubbles, so that the melt and the air bubbles are fully blended uniformly to form a foam, and the foam is cooled and solidified to form a foam material having uniform bubbles and uniform bubbles.
  • the foam generator as a material production equipment can produce new and higher strength foam materials, which can be widely used in the materials industry, machinery industry, construction industry and other industries.
  • the foam generator can produce a new nano-foam material, which is the true nano-material, which has the dual advantages of nano-material and foam material, and has many magical material properties.
  • a large number of low-cost, energy-saving, environmentally-friendly, high-quality materials can be obtained, which can make material resources extremely versatile and completely solve the problem of material resources.
  • Material nanocrystallization maximizes material performance, and material foaming minimizes resource usage.
  • the foam material becomes a composite of soft and hard materials, which can maximize the application range and application space of the material.
  • FIG. 1 is a schematic cross-sectional view showing the main structure of a foam generator of the present invention
  • FIG. 2 is a cross-sectional view showing a front view of one embodiment of the foam generator of the present invention
  • FIG. 3 is a second embodiment of the foam generator of the present invention
  • 4 is a schematic cross-sectional view of a front view of a foam generator of the present invention
  • FIG. 5 is a schematic cross-sectional view of a front view of a fourth embodiment of the foam generator of the present invention
  • Figure 6 is a cross-sectional view showing a front view of a fifth embodiment of a foam generator of the present invention
  • Figure 7 is a cross-sectional view showing a front view of a sixth embodiment of the foam generator of the present invention
  • Figure 8 is a view showing the foam of the present invention.
  • Figure 7 is a schematic cross-sectional view of a front view of a seventh embodiment of the foam generator of the present invention
  • Figure 10 is a front view of the ninth embodiment of the foam generator of the present invention. Schematic diagram of the structure.
  • the main structure of the foam generator of the present invention comprises a casing 1 and a transmission device 2, wherein the casing 1 is provided with a transmission device 2, and a casing cavity 3 is arranged in the casing 1, and a pressurized agitating and agitating foaming wheel is arranged in the casing cavity 3. 4.
  • the transmission shaft 5 of the transmission device 2 is connected with the booster agitating and agitating foaming wheel 4, and the booster agitating and agitating foaming wheel 4 is provided with a plurality of pressurized agitating bodies 6, and the pressurized agitating body 6 is windward and
  • the rotating agitating foaming wheel 4 has an inclined axial cross section, the housing chamber 3 is provided with a housing chamber inlet 7 at one end, the housing chamber 3 is provided with a housing chamber outlet 8 at the other end, and the inner wall of the housing chamber 3 is disposed adjacent to the housing chamber outlet 8
  • the grinding disc 9 is disposed around the middle of the grinding disc 9 and surrounds the grinding disc inlet 10, and the vortex grinding foaming disc 11 is arranged on the supercharging agitating and stirring foaming wheel 4 near the end of the surrounding grinding disc 9.
  • the eddy current grinding foam disc 11 is close to the disc surface.
  • a vortex grinding foaming chamber 12 is disposed between the disk surface of the eddy current grinding foam disk 11 and the disk surface of
  • the scope of the housing 1 includes a housing, a housing, a shield, and the like.
  • the housing 1 can also be integrally formed with the power unit to form a unitary housing.
  • the transmission device 2 includes a transmission shaft, a bearing, a shaft seat, a bracket, a power device, and the like.
  • the transmission device 2 can be connected to the equipment base by using a transmission device of an existing centrifugal fan, a centrifugal water pump, or the like.
  • the transmission device 2 can adopt a conventional bearing or a cooling device to cool the transmission device 2 to make the bearing work normally.
  • the transmission shaft of the transmission device 2 can also be provided with a cooling device, which can be used to cool the transmission shaft and the like, so that the transmission device 2 can be better ensured. It is also possible to provide a circulating water cooling device on the transmission case of the transmission 2 to better cool the bearings and the like.
  • the transmission shaft can also be set as a hollow shaft, a cooling flow passage is arranged in the transmission shaft, and water can be sprayed into the hollow shaft to cool the transmission shaft, thereby reducing the material requirements of the transmission shaft.
  • the drive shaft can be determined transversely, vertically, and obliquely according to requirements, and the foaming effect can be better improved when the drive shaft is inclined.
  • the drive shaft is connected to the power unit to realize the power input, and the foam generator is driven to work.
  • the power unit can use the motor, the engine, etc., and the power unit can be directly connected to the drive shaft, or can be connected to the drive shaft through a variable speed, transmission, etc., and the belt can be used. Chains, gears, couplings, etc. implement power input. It is also possible to directly use the rotating shaft of the power unit as the transmission shaft to realize the connection between the power unit and the transmission shaft to form a transmission unit.
  • a transmission 2 is arranged on the housing 1.
  • the transmission 2 and the housing 1 can be integrally formed integrally or connected by a variety of connections.
  • the transmission 2 can be driven by a belt, and the shifting can be realized by adjusting the proportion of the pulley.
  • the transmission can use the speed control device to adjust the rotation speed, and the flow rate and pressure of the foam generated by the foam generator can be adjusted arbitrarily.
  • a cooling device can also be arranged on the casing 1, and a cooling water jacket can be arranged in the casing, and the cooling base can be circulated to better avoid thermal expansion deformation of the casing.
  • a housing cavity 3 is provided in the housing 1.
  • the housing cavity 3 can be formed as a cavity having a circular cross section.
  • the housing cavity 3 can provide space for the mixing, foaming and pressurization of the melt and the gas, and the housing cavity 3 can play a safety protection function, which can make the operation of the device more safe, and can more conveniently set the heat preservation device, so that the device can be operated more. reliable.
  • the inner wall of the housing cavity 3 can be made of wear-resistant, high-temperature resistant material, high temperature resistant thermal insulation material, high temperature resistant foam material, etc.
  • the inner wall of the housing cavity 3 can also be provided with wear-resistant and high temperature resistant bushings, which can improve the service life.
  • the outer wall of the casing cavity 3 may also be wrapped with a layer of thermal insulation material, and the layer of the thermal insulation material may be made of a high temperature resistant thermal insulation material, and the insulation cotton may be used, and the insulation layer may be used to improve the sealing between the transmission shaft and the casing.
  • the layer of insulating material can avoid the loss of heat and better ensure the normal operation of the foam generator.
  • the housing cavity 3 is made of a high temperature resistant foam material, it can simultaneously have a heat insulating effect.
  • a heating device in the layer of the heat insulating material which can better keep warm and warm, and can better ensure the normal operation of the foam generator, and the heating device can adopt an electric heating device or a device such as a fire channel or a combustion chamber. With fuel heating, an automatic temperature control device can also be used for better temperature control.
  • a pressurized agitating and agitating foaming wheel 4 is disposed in the casing chamber 3.
  • the pressurized stirring foaming wheel 4 is disposed on the central axis of the housing cavity 3, so that A reasonable gap between the outer edge of the pressurized agitating foaming wheel and the inner wall of the housing cavity 3 may be left. The smaller the gap, the better, and the gap between the axial fan impeller and the inner wall of the casing may be referred to.
  • the pressurized stirring foaming wheel 4 is set as a whole, and the pressurized stirring foaming wheel 4 can be set as a hollow structure or a solid structure, and the pressurized stirring foaming wheel 4 adopts a solid structure, which can simplify the structure.
  • the pressurized stirring foaming wheel 4 can also adopt a hollow structure, which can reduce the cost.
  • the pressurized stirring foaming wheel 4 can also be arranged in a plurality of axially separated bodies. When installing, a plurality of pressurized stirring foaming wheels can be mounted on the transmission shaft.
  • the pressurized agitating foaming wheel 4 can be made of different materials according to requirements: high speed requirements can be made of high-strength materials; high temperature materials requiring high temperature for foaming, high-strength materials with high temperature resistance; corrosive melts Corrosion-resistant material; pressurized agitating foaming wheel 4 can use metal, ceramic, glass, carbon fiber, silicon carbide, high temperature resistant stainless steel, high temperature resistant alloy, tungsten molybdenum alloy, tungsten alloy, graphite, foam, nano foam, nano Materials and the like can be manufactured by casting, powder metallurgy casting, sintering, welding, die casting, stamping and welding.
  • the drive shaft 5 of the transmission 2 is connected to the booster agitating foaming wheel 4.
  • the transmission shaft 5 of the transmission device 2 is to be connected and fixed to the center of the booster stirring foaming wheel 4, and the rotation balance of the booster stirring foaming wheel 4 is ensured to be stable. It is also possible to provide a wheel body in the middle of the booster stirring foaming wheel 4, which can better facilitate the connection of the booster stirring foaming wheel 4 to the drive shaft.
  • the transmission shaft 5 can also be integrally formed with the pressurized agitating foaming wheel 4, and can be manufactured as a whole by using the same material, which can simplify the structure, and has the disadvantage of increasing the manufacturing process difficulty, and the pressurized stirring foaming wheel 4 adopts powder metallurgy or sintering process. When manufacturing, it is more suitable.
  • the drive shaft 5 can be made of a high-strength material having high temperature resistance, and the material of the pressurized agitating foaming wheel 4 can be referred to.
  • a transmission device 2 may be disposed at both ends of the pressurized agitating foaming wheel 4 to stabilize the rotation of the pressurized agitating foaming wheel, and the pressurized agitating foaming wheel may be used. 4 Power units are arranged on the transmission devices 2 at both ends to improve the power input.
  • a transmission position adjusting device may be disposed between the casing 1 and the transmission device 2.
  • the transmission position adjusting device may be provided with a screw, a nut, etc., and the transmission position adjusting device may be disposed on the mounting platform of the casing 1, and the adjusting screw
  • the nut can adjust the position of the transmission device 2, and the nut can be fixed on the mounting table of the housing 1 to adjust the screw.
  • Two sets of adjusting screws and nuts can be set to realize two-way adjustment, and the position of the transmission device 2 can be adjusted back and forth.
  • the position adjusting device of the transmission device can adjust the position of the boosting stirring foaming wheel 4, and can adjust the axial position of the boosting stirring foaming wheel 4, thereby better adjusting the foaming effect and improving the foaming effect.
  • a cooling runner device can also be provided in the drive shaft 5.
  • the transmission shaft 5 can be arranged as a hollow shaft, and a cooling runner device is arranged in the transmission shaft 5, and the cooling shaft can be cooled by spraying cooling liquid into the hollow shaft, thereby reducing the material requirements of the transmission shaft.
  • the transmission shaft 5 can be lengthened so that the two ends of the transmission shaft 5 pass through the transmission device 2 and the housing cavity 3 respectively, so that the two ends of the transmission shaft 5 are respectively protruded, and are respectively disposed at both ends.
  • the inlet and outlet can be used.
  • the cooling runner device can be made to have an inlet end area smaller than the outlet end area, and can better utilize the centrifugal force to make the cooling liquid flow out from the outlet end, and the outlet end can be provided with a hood device to receive the cooling liquid, so that the cooling liquid flows back to the heat dissipating device, and the heat dissipation Cyclic cooling can be achieved by re-injecting into the drive shaft 5 after being pressurized.
  • a plurality of pressurized agitating bodies 6 are disposed on the pressurized agitating foaming wheel 4, and the windward surface of the pressurized agitating body 6 and the pressurized agitating foaming wheel 4 are inclined at an axial cross section.
  • the pressurized agitating body 6 can be connected and fixed to the pressurized agitating foaming wheel 4 in a plurality of ways, and can be fixedly connected to the pressurized agitating foaming wheel 4 by a circumferentially and axially distributed distribution.
  • the turbulent airflow can be formed in the pressurized stirring foaming wheel 4, and the impact between the pressurized agitating body 6 and the molten metal and the gas can be increased, and the molten metal and the gas can be better blended.
  • the pressurized agitating body 6 can be arranged in various shapes such as a blade shape, a cylindrical shape, a square column shape, and a triangular column shape, and the cross section of the pressurized agitating body 6 can be set into a rectangle, a square, a triangle, a circle, a diamond shape, a teardrop shape,
  • the crescent shape and other arbitrary shapes can make the airflow in the supercharged stirring foaming wheel 4 more disordered, so that the gas and the melt can be better stirred and blended uniformly, and the foaming effect can be improved.
  • the windward surface of the pressurized agitating body 6 and the rotating axial direction of the pressurized agitating foaming wheel 4 are inclined at an angle, which can improve the axial movement speed of the gas, and can improve the axial force of the pressurized agitating body 6 on the gas. Better gas pressurization and axial acceleration.
  • an arbitrary inclination angle can be selected as needed.
  • the inclination angle between the windward surface of each of the pressurized agitating body 6 and the rotational axial cross section of the pressurized agitating foaming wheel 4 can be selected in various ways to increase the collision between the gas and the molten metal.
  • the pressurized agitating bodies 6 adjacent to each other in the axial direction may also be alternately arranged, which may increase the impact of the pressurized agitating body 6 on the gas and the molten metal, increase the collision between the gases, and improve the melt and the pressurized body 6 to the molten metal.
  • the blending effect of the gas is better to achieve material foaming.
  • the pressurized agitating body 6 adjacent to each other in the axial direction may also be provided with a certain axial distance, so that the gas can form a lateral movement between the pressurized agitating bodies 6, and the laterally moving gas collides with the axially moving gas, which may be more
  • the impact of the pressurized agitating body 6 on the gas and the molten metal is increased, the collision between the gases is increased, the mixing effect of the pressurized agitating body 6 on the molten metal and the gas is improved, and the foaming is better.
  • the molten metal is smashed under the centrifugal force of the pressurized agitating body 6, and the gas is continuously stirred and mixed with the gas at the periphery of the pressurized agitating foaming wheel 4, and the foam is axially pressurized by the pressurized agitating body 6.
  • the flow is eventually squeezed out of the housing cavity 3. The longer the axial length of the pressurized agitating foaming wheel 4, the better the foaming effect, and the higher the foam extrusion pressure.
  • a housing chamber inlet 7 is provided at one end of the housing chamber 3.
  • One or more housing chamber inlets 7 may be provided in the central region of one end of the housing chamber 3 to better utilize centrifugal force to allow solution and gas to enter the housing chamber inlet 7. It is also possible to provide one or more housing chamber inlets 7 in the peripheral upper portion of one end of the housing chamber 3, which facilitates the inflow of molten metal. It is also possible to provide a melt guiding port at the inlet 7 of the casing cavity, and the melt guiding port can be arranged near the inlet 7 of the casing cavity, so that the melt can be automatically flowed into the inlet 7 of the casing cavity more conveniently.
  • a fuel nozzle When a high temperature gas is used, a fuel nozzle may be provided near the inlet 7 of the casing chamber. The fuel ejected from the fuel nozzle and the combustion-supporting gas ignite to form a high-temperature gas, and the high-temperature gas is sucked into the inlet 7 of the casing cavity to finally complete the blending with the melt. It is also possible to provide an intake air flow adjustment device at the housing chamber inlet 7.
  • the intake air flow adjusting device can adopt a high-temperature resistant air pipe, a valve or a damper, etc., and can better adjust the intake air volume, and can better adjust the foaming effect.
  • the other end of the housing chamber 3 is provided with a housing chamber outlet 8.
  • the housing chamber outlet 8 can be arbitrarily disposed on the outer periphery or the axial direction of the other end of the housing chamber 3.
  • the housing chamber outlet 8 is disposed at the periphery of the other end of the housing chamber to increase the pressure of the housing chamber outlet 8 by centrifugal force. It is also possible to form the outlet end of the housing chamber 3 in a volute shape, and to provide a housing chamber outlet 8 at the outlet of the volute, which can increase the pressure of the outlet 8 of the housing chamber by centrifugal force.
  • the casing cavity outlet 8 may also be disposed in the axial direction of the outlet end of the casing cavity 3, and the axial thrust generated by the pressurized agitating foaming wheel 4 may be used to increase the pressure of the casing cavity outlet 8.
  • the housing chamber 3 may be provided with one or more housing chamber outlets 8.
  • a housing chamber outlet 8 When a housing chamber outlet 8 is provided, a fixed foam flow rate and pressure may be achieved; when a plurality of housing chamber outlets 8 are provided, a plurality of housing chambers having different areas may be provided.
  • a housing chamber outlet 8 can be selected to operate as desired, and the other housing chamber outlets 8 can be closed to achieve different choices of foam flow and pressure.
  • the flow control device can also be provided with a flow control adjusting device.
  • the flow regulating device can adopt a high temperature resistant valve or a detachable nozzle or nozzle of different calibers, and the control adjusting device can better adjust the flow rate of the foam, which can be better. Adjust the foaming effect.
  • a surrounding grinding disc 9 is disposed on the inner wall of the housing chamber 3 adjacent to the housing chamber outlet 8.
  • the surrounding grinding disc 9 is disposed around the inner wall of the housing cavity 3 near the housing cavity outlet 8.
  • the disk surface of the grinding disc 9 is disposed in a plane parallel to the axial cross section, which simplifies the structure. It is also possible to arrange the disk surface of the surrounding grinding disc 9 as a curved surface so that the disk surface of the surrounding grinding disc 9 is inclined at an oblique angle to the axial cross section, which has the disadvantage of increasing the manufacturing process difficulty.
  • a peripheral grinding disc inlet 10 is provided around the middle of the grinding disc 9.
  • the surrounding grinding wheel inlet 10 is disposed in the middle of the surrounding grinding disk 9, and the foam passes through the surrounding grinding disk inlet 10 under the pressurization of the pressurized stirring foaming wheel 4.
  • the diameter of the inlet 10 of the surrounding grinding disc can be larger than the diameter of the pressurized stirring foaming wheel 4, so that the foamed foam can flow out more smoothly, and the pressurized stirring foaming wheel 4 can be passed through the surrounding grinding disc inlet 10 to open the housing cavity.
  • the inner diameter of the housing chamber 3 at the outlet 8 may be increased, and it is also possible to use the surrounding grinding disc 9 as a part of the housing 1.
  • a vortex-grinding foaming disc 11 is disposed on the pressurized agitating foaming wheel 4 near the end of the surrounding grinding disc 9, and the vortex-grinding foaming disc 11 conforms to the surrounding grinding disc 9.
  • the vortex grinding foaming disk 11 is integrally provided with the pressurized agitating foaming wheel 4, and the eddy current grinding foaming disk 11 is disposed on the pressurized agitating foaming wheel 4 near the end of the surrounding grinding disk 9.
  • the eddy current grinding foam disk 11 is placed in close proximity to the surrounding grinding disk 9, so that the disk surface of the eddy current grinding foam disk 11 and the disk surface surrounding the grinding disk 9 are disposed to conform to each other, so that the disk surface of the eddy current grinding foam disk 11 is close to the disk surface surrounding the polishing disk 9.
  • a vortex grinding foaming chamber 12 is disposed between the disk surface of the vortex grinding foaming disk 11 and the disk surface of the surrounding grinding disk 9.
  • the disk surface of the vortex grinding foaming disc 11 conforms to the disk surface of the surrounding grinding disk 9 with a certain gap between the disk surfaces to form a vortex grinding foaming chamber 12, which can be used to vortex the back disk surface of the disk end surface of the foaming disk 11 and the back grinding disk 9
  • a vortex grinding foaming chamber 12 is formed between the disk faces of the pressurized agitating foaming wheel 4.
  • the diameter of the vortex grinding foaming disc 11 is larger than the diameter of the boosting stirring foaming wheel 4, and the pressurized agitating foaming wheel 4 is passed through the surrounding grinding disc inlet 10.
  • the disk surface of the grinding disk 9 is stationary, and the disk surface of the rotating eddy current grinding foam disk 11 interacts with the stationary disk of the surrounding grinding disk 9 to form a vortex of the fluid in the vortex grinding foaming chamber 12, and the eddy current is used for melting. Fully grinding and blending of liquid and gas can realize eddy current grinding and foaming, which can make the foam more uniform and fine.
  • the experiment proves that when the gap is not more than 0.5 mm and less than 0.5 mm, the smaller the gap, the better the foaming effect, and the nano foam material can be easily produced.
  • the vortex grinding foaming disc 11 rotates to generate a centrifugal force to move the foam to the periphery of the eddy current grinding foaming disc 11, so that the foam can flow out more smoothly to the casing cavity outlet 8.
  • the foam generator of the main structure has a simplified structure and can be used as a basic foam foaming device.
  • the transmission shaft 5 can be inclined, so that the inner wall of the bottom of the casing cavity 3 is gradually raised toward the outlet end 8 of the casing cavity, so that the molten liquid can be collected at the inlet end 7 of the casing cavity, so that the foaming effect is better and the specific gravity is lighter.
  • the foam body moves axially toward the outlet end of the casing cavity under the action of the pressurized agitating body 6 on the pressurized agitating foaming wheel 4, so that the molten metal having a relatively large foaming effect flows back along the bottom of the casing cavity 3 to the bottom of the casing cavity 3
  • the end of the casing cavity inlet 7 continues to foam.
  • the housing cavity 3 When in use, the housing cavity 3 can be heated to maintain a certain temperature in the housing cavity 3, which can better improve the foaming effect and enable the device to operate more stably.
  • a protective cover can also be placed around the device to ensure safe operation.
  • the foam can also be sent to the output of the pressurized conveying device.
  • the output of the high-temperature screw conveyor can be used to realize the extrusion molding.
  • the outside of the screw conveyor can be equipped with a heating device for warming and heating, which can better ensure the normal operation of the equipment. .
  • the foam generator can also be made of graphite material, and can produce foam material of any material. In order to reduce high temperature oxidation of graphite, nitrogen or carbon dioxide can be used as the foaming gas.
  • the foam generator can also be made of high temperature resistant ceramic foam material, which can reduce equipment cost, equipment strength and wear resistance.
  • a high-temperature tungsten-molybdenum alloy or graphite can be used as a foam generator, and the silicate melt can be foamed and cast into equipment parts to produce a foam material of silicate foam material.
  • a material that is more resistant to high temperature, such as alumina or zirconia, is foamed and cast into equipment parts, and a foam generator having a higher strength and higher strength foam material can be produced.
  • a graphite material is used as a foam generator, and nitrogen or carbon dioxide is used as a foaming gas to produce a foam material of a tungsten alloy material, and the material can be made into a low-cost resistant product.
  • a high temperature refractory or high temperature resistant mechanical component, a foam generator made of this material can produce a high temperature resistant ceramic foam material such as alumina or zirconia.
  • the tungsten alloy can be melted by an electric arc furnace, and a graphite material can be used as a lining, which can be protected by nitrogen or carbon dioxide.
  • the structure of one embodiment of the present invention is such that, on the basis of the main structure, the outer wall of the casing cavity 3 is provided with a heat insulating device 13.
  • the heat insulating device 13 can be wrapped on the outer wall of the casing cavity 3.
  • the heat insulating device 13 can be made of a high temperature resistant heat insulating material, and a protective shell can be disposed on the outermost layer of the heat insulating device 13, and the protective shell can be used as a safety protective shell at the same time, and the thermal insulating rock wool can be used.
  • the inside of the protective shell can be filled, and the insulating material layer can be used simultaneously to improve the seal between the drive shaft and the casing.
  • the heat retaining device 13 can avoid the loss of heat and can better ensure the normal operation of the foam generator.
  • the heating device can also be provided in the heat preservation device 13, which can better keep warm and warm, can better ensure the normal operation of the foam generator, and the heating device can adopt an electric heating device or a fuel heating device, etc.
  • the temperature control is controlled by an automatic temperature control device. When a fuel warming device is used, a warming combustion chamber or the like can be provided in the heat insulating device 13.
  • the foam generator of this embodiment has all the functions of the main structure to better ensure the normal operation of the foam generator.
  • the structure of the second embodiment of the present invention is: based on the above structure, the inner wall of the bottom of the casing cavity 3 is gradually raised toward the outlet end 8 of the casing cavity.
  • the transmission shaft 5 can be inclined, and the inner wall of the bottom of the casing cavity 3 can be gradually raised toward the outlet end 8 of the casing cavity, so that the molten liquid can be collected at the inlet end 7 of the casing cavity, so that the foaming effect is better.
  • the foam with a light specific gravity is axially moved toward the outlet 8 of the casing cavity by the pressurized agitating foaming wheel 4, so that the molten metal having a relatively large foaming effect flows back to the shell along the bottom of the casing cavity 3
  • the end of the body cavity inlet 7 continues to foam.
  • the foam generator of the present embodiment has all the functions of the above structure, and the foaming effect can be better improved.
  • the structure of the third embodiment of the present invention is that, based on the above structure, the transmission position adjusting device 14 is disposed between the casing 1 and the transmission device 2.
  • a transmission position adjusting device 14 may be disposed between the housing 1 and the transmission device 2.
  • the transmission position adjusting device 14 may be provided with a screw, a nut, etc., and the transmission position adjusting device 14 may be disposed on the mounting platform of the housing 1.
  • the position of the transmission device 2 can be adjusted by adjusting the screw and the nut, and the nut can be fixed on the mounting table of the housing 1 to adjust the screw. Two sets of adjusting screws and nuts can be set to realize two-way adjustment, and the position of the transmission device 2 can be adjusted back and forth.
  • the transmission position adjusting device 14 can adjust the position of the booster stirring foaming wheel 4, and can adjust the axial position of the boosting stirring foaming wheel 4, and can better adjust the axial space of the vortex grinding foaming chamber 12, which can increase
  • the end face of the pressure stirring foaming wheel 4 is close to the inner wall of the casing cavity 3, which can better adjust the foaming effect and improve the foaming effect.
  • the fastening device between the transmission device 2 and the mounting table of the housing 1 can be slightly loosened in the on state, and then the adjusting screw on the transmission position adjusting device 14 can be adjusted to fine-tune the boosting and stirring foaming.
  • the axial position of the wheel 4 can be adjusted to secure the fastening device between the transmission 2 and the mounting table of the housing 1.
  • the foam generator works because it is at high temperatures. As a result, thermal expansion occurs around the grinding disk 9 and the eddy current grinding foam disk 11, or the axial space of the eddy current grinding foaming chamber 12 is changed, and the transmission position adjusting device 14 can solve the problem more conveniently. After long-term use of the foam generator, it will cause wear between the surrounding grinding disc 9 and the eddy current grinding foam disc 11, causing the axial distance of the vortex grinding foaming chamber 12 to increase, and adjusting the transmission position adjusting device 14 in time to make the eddy current The axial distance of the grinding foaming chamber 12 often maintains an ideal gap, which can greatly improve the service life of the equipment.
  • the foam generator of the present embodiment has all the functions of the above structure, and can better improve the foaming effect, adjust the foaming effect, and the service life of the device.
  • the fourth embodiment of the present invention has a structure in which a cooling flow path device 15 is provided in the transmission shaft 5 based on the above structure.
  • the transmission shaft 5 can be arranged as a hollow shaft, and a cooling runner device 15 is arranged in the transmission shaft 5, and cooling fluid can be sprayed into the hollow shaft to cool the transmission shaft, thereby reducing the material requirements of the transmission shaft.
  • the transmission shaft 5 can be lengthened, so that the two ends of the transmission shaft 5 pass through the transmission device 2 and the housing cavity 3 respectively, so that the two ends of the transmission shaft 5 are respectively protruded, and the liquid inlet port and the liquid outlet port are respectively disposed at both ends.
  • the cooling runner device 15 can have an inlet end area smaller than the outlet end area, and can better utilize the centrifugal force to cause the cooling liquid to flow out from the outlet end, and the outlet end can be provided with a hood device to receive the cooling liquid, so that the cooling liquid is returned to the heat dissipating device. After cooling, it can be re-injected into the drive shaft 5 by pressurization to achieve circulating cooling.
  • the foam generator of the present embodiment has all the functions of the above structure, and the material requirements of the drive shaft can be reduced.
  • the structure of the fifth embodiment of the present invention is that, based on the above structure, the casing cavity outlet 8 is provided with a flow regulating device 16.
  • the flow regulating device 16 can be a high temperature resistant valve or a removable nozzle or nozzle of different calibers.
  • the flow regulating device 16 can be controlled to better adjust the flow rate of the foam, and the foaming effect can be better adjusted.
  • the foam generator of the present embodiment has all the functions of the above structure, and can adjust the flow rate of the foam and adjust the foaming effect.
  • the structure of the sixth embodiment of the present invention is: based on the above structure, the casing cavity inlet 7 is provided with an intake air flow adjusting device 17.
  • the intake air flow adjusting device 17 can adopt a high temperature resistant air pipe, a valve or a damper, etc., and at least two casing cavity inlets 7 can be provided, one of which is reserved as a melt inlet, and the other casing cavity inlet 7 is used as an air inlet.
  • a high-temperature resistant duct, valve or damper can be installed on the air inlet. When the high-temperature resistant duct is installed, a plurality of air ducts of different calibers can be provided, and the air duct of the corresponding caliber can be opened according to the air volume to adjust the air volume.
  • the intake air flow adjusting device 17 can better adjust the intake air volume, and can better adjust the foaming effect.
  • the foam generator of the present embodiment has all the functions of the above structure, and the intake air volume can be adjusted to better adjust the foaming effect.
  • the structure of the seventh embodiment of the present invention is: on the basis of the above structure, the disk surface of the surrounding grinding disk 9 is inclined at an angle to the axial cross section, and the eddy current is studied.
  • the surface of the grinding foaming disc 11 is arranged close to the surface of the surrounding grinding disc 9.
  • the disk surface of the surrounding grinding disk 9 is inclined at an oblique angle to the axial cross section, so that the disk surface of the grinding disk 9 is formed into a taper sleeve structure, and the disk surface of the eddy current grinding foam disk 11 is arranged close to the disk surface of the surrounding grinding disk 9 to make the eddy current grinding foam disk 11
  • the disk surface is formed to conform to the tapered surface surrounding the disk surface of the grinding disk 9.
  • the foam generator of the present embodiment has all the functions of the main body structure, and the axial gap of the vortex grinding foaming chamber 12 can be more easily adjusted, which has the disadvantage of increasing the manufacturing process difficulty.
  • the structure of the eighth embodiment of the present invention is: on the basis of the above structure, the annular agitating foaming wheel 18 is disposed on the pressurized agitating foaming wheel 4 near the outlet end 8 of the casing cavity, and the outer periphery of the circulating abrasive foaming wheel 18 is adjacent to the inner wall of the casing cavity 3 A circulation grinding foaming chamber 19 is disposed between the outer circumference of the circulating abrasive foaming wheel 18 and the inner wall of the casing chamber 3.
  • the pressurized stirring foaming wheel 4 can be arranged in a cylindrical or cylindrical shape near the end of the casing cavity outlet 8 to form a circulation grinding foaming wheel 18, and the circulating grinding foaming wheel 18 can be integrated with the pressurized stirring foaming wheel 4.
  • the outer circumference of the circulating abrasive foaming wheel 18 is compliant with the inner wall of the casing cavity 3, and the outer circumference of the circulating abrasive foaming wheel 18 can be disposed close to the inner wall of the casing cavity 3.
  • a circulation grinding foaming chamber 19 is disposed between the outer circumference of the circulating abrasive foaming wheel 18 and the inner wall of the casing cavity 3.
  • the outer circumference of the circulating abrasive foaming wheel 18 and the inner wall of the casing cavity 3 are provided with a certain gap to form a circulation grinding foaming chamber 19, and the smaller the gap, The finer the foaming, the better the foaming effect.
  • the gap is small, the gap is on the circumference, and a circular annular flow path is formed on the circumference, and the cross-sectional area formed by the cross section is sufficient to form a sufficient flow rate.
  • the inner wall of the housing cavity 3 is stationary, and the outer circumference of the rotating circulation grinding foaming wheel 18 and the inner wall of the stationary housing cavity 3 exert a force on the fluid, so that the fluid in the circulation grinding foaming chamber 19 forms a ring-shaped eddy current, and the annular eddy current is utilized. Further blending of the melt and the gas can improve the foaming effect.
  • the foam generator of this embodiment can improve the foaming effect.
  • the structure of the ninth embodiment of the present invention is: on the basis of the above structure, one end of the booster stirring foaming wheel 4 is connected to the transmission shaft 5 of the transmission device 2, and the other end of the booster stirring foaming wheel 4 is connected to the rotation stabilizing device 20.
  • the rotation stabilizing device 20 can be provided with a bearing, a shaft seat, a bracket and the like.
  • the rotation stabilizing device 20 can be disposed on the casing of the other end of the boosting and stirring foaming wheel 4, and the transmission shaft 5 can be passed through the boosting and stirring foaming wheel 4. It can be mounted on the rotation stabilizer 20.
  • the rotation stabilizing device 20 makes the rotation of the booster stirring foaming wheel 4 more stable.
  • the pressurized agitating foaming wheel 4 can be realized to achieve a higher axial length, and the pressurized agitating foaming wheel 4 can also be axially divided into a plurality of axial flow impeller structures. When installing, the plurality of impellers are mounted together. It can be on the drive shaft.
  • the foam generator of this embodiment has all the functions of the main structure, and the rotation of the supercharged agitating foaming wheel 4 can be made more stable.
  • the pressurized agitating foaming wheel 4 can achieve a higher axial length, which can better improve the mixing effect of the molten metal and the gas, and improve the foaming effect.
  • the transmission device 2 can be moved away from the housing cavity 3, which can leave more space for heat preservation and better heat preservation.
  • the transmission device drives the supercharged stirring foaming wheel 4 to rotate, and generally adopts a normal rotation speed.
  • the material to be foamed is melted into a melt by a plurality of methods, and a high temperature gas is introduced into the inlet of the casing chamber to heat the foam generator to start feeding the melt.
  • the melt can be supplied simultaneously with the hot gas.
  • the supercharged agitating foaming wheel 4 rotates to automatically suck the high temperature gas and the molten material to be foamed from the casing cavity inlet 7 into the casing cavity 3, so that the gas is pulverized into a small bubble particle by the pressurized agitating foaming wheel 4.
  • the high-speed rotating pressurized stirring foaming wheel 4 causes the molten metal to be stretched and stirred, and the gas and the melt are mixed and stirred in the casing cavity 3 to form a foam body, and the foam body is increased in the pressurized stirring body 6. Under the action of pressure, it moves axially toward the outlet end 8 of the casing cavity, extrudes from the vortex grinding foaming chamber 12, and further grinds and foams in the vortex grinding foaming chamber 12 to form a foam having fine bubbles, uniform size and uniform arrangement. The foam eventually flows out of the housing cavity outlet 8.
  • a vortex is formed in the vortex grinding foaming chamber 12, and each point in the eddy current has a relative movement with each other, and the movement causes each point to generate an interaction force with each other, and the fluid molecules in the eddy current will rub against each other. Will produce a rolling friction.
  • the molecules or atoms glued together can be separated, and each particle in the eddy current can form an independent moving individual with different motion speeds, and gradually blending with each other in the eddy current.
  • the eddy current causes the melt to be stretched, so that the gas is divided into individual small bubble particles, and the bubble particles are uniformly distributed in the melt to form a foam body in which the bubble particles are uniformly distributed.
  • the eddy current grinding foam disc 11 forms a grinding action with the surrounding grinding disc 9, and the melt is uniformly mixed with the gas grinding.
  • the melt can be stretched into a plurality of single-molecule or single-atom-connected fibers or films.
  • the fibers or films are connected to each other to form a bubble-filled foam.
  • the walls of the bubble can be made thin, and the wall of the bubble can be made into a single Molecular or monoatomic linked films.
  • the desired foam material can be formed, which can be directly rolled, cast or blow molded, or can be made into a foam ingot, and the secondary heating is used to roll the formed material, which can be annealed and can be improved. Material strength.
  • the foam generator can greatly improve the foaming efficiency, foaming effect and foaming multiple of the foam generator, and can realize various expansion ratios, and the expansion ratio can be adjusted by adjusting the ratio of the gas and the melt supply amount.
  • it is necessary to input high-temperature gas. If the normal temperature gas is input, it will have too much influence on the foaming process, which will cause the high-temperature melt to rapidly increase the viscosity in the foam generator, which will affect the foaming effect and even cause Equipment failure, causing a parking accident.
  • the high temperature gas is continuously supplied until the remaining foam is completely discharged from the foam generator, and the high temperature gas is stopped, so that the foam generator continues to rotate until the foam generator is completely cooled and then stopped. Just fine.
  • the foam generator can produce a variety of foam materials, and can produce foam materials of various materials such as glass, ceramics, steel, alloys, plastics, and rubber.
  • the foam material has a uniform foam structure, and can easily control the foam particle size, the number of foams, the volume ratio of the foam, and the like, and can foam the material volume by multiple multiples.
  • the foam generator generator rotation speed and the gas supply amount can be adjusted to produce various foam materials with different requirements.
  • the high temperature gas and the molten material of various materials are sent to the foam generator together, and the high temperature material melt can be sent to the foam generator by gravity, and the high temperature gas is sucked into the foam generator together, the material melt and the high temperature.
  • the gas is rapidly blended in the foam generator to complete the foaming.
  • the foam generator can also be combined with three-D printing technology to print a variety of objects directly.
  • the foam material made of glass material can be used to make various kinds of furniture, and can be directly used to make various furniture, doors and windows, etc., and can also be used as a variety of decorative materials, which is more environmentally friendly and has a longer service life.
  • the use of glass as the main raw material can make full use of the large amount of silicon oxide resources in nature, and there is never a shortage of resources, and there is no environmental pollution problem.
  • foam glass When the foam generator is used, sand, sand, quartz sand, river sand, low melting rock, feldspar, construction waste, coal ash, calcium oxide, soda ash, etc. can be melted in a gas furnace or an electric furnace when producing foam glass. After the glass frit is formed, there is no requirement for the purity of the frit. After the glass frit is melted into a molten metal by a gas furnace or an electric furnace, it is foamed by an input foam generator.
  • the use of foam glass can reduce the weight of the building, the weight of the building can be reduced by ten times or even hundreds of times, more than a thousand times, can improve the building insulation performance, ventilation performance, structural strength, seismic resistance, etc.
  • the wall can be drilled and expanded with screws.
  • the lighting glass used for the window can be clean foam glass, which does not affect the lighting, can improve the thermal insulation performance, and the thermal insulation performance can exceed the existing thermal insulation glass, which can reduce the window cost.
  • the window can be divided into a lighting area and a sightseeing area, and the sightseeing area can be made of the current flat glass or vacuum glass.
  • the glass volume can be foamed to ten times, hundreds of times, and thousands of times.
  • Ultra-light wall can be made, and the frame made of foam glass can be used to produce parts of the house in a factory operation, so that the site can be quickly bonded, welded and assembled. To make the house an integrated house that can be quickly installed, which can realize modularization of house construction.
  • the house has many advantages such as ultra-high strength, ultra-light weight, ultra-high insulation effect, long service life and ultra-high shock resistance.
  • the house can also be directly made of foam glass into a whole house, and the house can be directly transported to the site for lifting, placing and embedding, and the house can realize the factory production operation of the construction industry.
  • the building with this foam glass can make the floor cover higher, and it can build skyscrapers with a height of more than 1000 meters. It can be constructed with pyramids and other conical structures to build buildings with a height of more than 3,000 meters, making full use of the building facade. Lighting, planting, etc., can make a building a city, realize a three-dimensional city, and expand people's residence. space.
  • a floating floating artificial land can be built in the ocean.
  • the land can be better utilized for light and heat resources when moving north and south.
  • the land can also be fixed with anchor ropes.
  • the land will never have an earthquake, and the land can be used for planting, production, building factories, and building cities, which can expand the living space of human beings.
  • the foam glass plate can be laid on the sea, and the foam glass fence dam is arranged around it.
  • the light soil made of foam glass particles with a thickness of about 1 meter can cover 30% of the ocean area without affecting the global environment. It will affect the water vapor cycle, connect the continents, and divide the ocean into multiple small seas, which can lock the ocean and completely eliminate natural disasters such as tropical storms, hurricanes and tsunamis.
  • the houses will become extremely cheap, which will make people's living space become very large. They can engage in indoor greening indoors, which can further improve the quality of indoor living environment.
  • Indoor swimming pools, gymnasiums, leisure areas, indoor gardens, etc. can be built. Bringing people into an ecological home with complete functions can greatly improve people's quality of life.
  • the basement of the house is buried in the ground, so that the house is inserted on the ground like a wooden stake. Even if natural disasters such as earthquakes, tsunamis, hurricanes, mudslides, etc. are destroyed, it will not collapse. At most, it will only be dumped or washed away and washed away. When you float on the water, there will be no casualties.
  • foam glass can be used to make the sheet, which can be made into 50-
  • the plate of 100 meters long, 5-10 meters wide and 0.2-0.5 meters thick can be directly paved with the plate, which can realize rapid construction and improve the quality of the road surface.
  • the pavement can be laid without any material.
  • the surface of the foam glass has a certain coefficient of friction.
  • the foam glass itself is an excellent paving material. The construction of dams, ports, sea-building fields, bridges, tunnels, etc. with this material is fast, safe, cheap, and has a long service life, and can be modularized and structured.
  • the foam generator of the present invention enables the material to form a combination of bubbles and nanoparticles, which not only has many nano material properties, but also has many properties not possessed by the nano materials, and the foam generator of the present invention will create an unprecedented Magic material - nano foam material.
  • the size of the bubble particles is reduced to a range of 1-100 nm, so that the material forms a combination of nano-bubbles and nanoparticles, which not only has many nano-material properties, but also has many properties that nano materials do not have, and the material can also be called A gas nano-foam material, which is a combination of gas material nanoparticles and solid material nanoparticles, which makes various gases also become material components, and can expand the material resource space.
  • the same solid material composition in the material uses different gas content ratios and different gas material components, which will produce different material performance characteristics; the same gas material composition in the material uses different solid material content ratios and different solid components.
  • nano-foam materials can make the variety of materials infinitely increase, and the material properties will get the most A limitless expansion.
  • the glass made of the material has good light transmittance and can be used as a flat glass application. It has the strength of the bulletproof glass and good thermal insulation performance, and is a true nano ballistic insulation glass.
  • a foam material produced using alumina or zirconia or the like as a raw material may have higher structural strength and higher temperature resistance than a glass material.
  • the computer uses 0 and 1 to form a myriad of information chains. In the same material of nano-foam, you can think of 0 as a gas component and 1 as a solid component. The combination of the two can create countless kinds of the same material. Materials with different performance characteristics.
  • Nano-nization, light weight and foaming are the inevitable trends in the future development of materials.
  • Nano-foam materials are a combination of nano-materials and gas materials. It maximizes the use of resources and maximizes the performance of materials and maximizes the realization.
  • the material is lightweight, maximizing the surface area of the nanoparticles and maximizing the surface physical effects of the particles.
  • the material can create new uses in computer, electronics, information, superconducting materials, laser, optics, catalysis, atomic, energy, optoelectronics, power storage, engineering machinery materials, aerospace, detection, detection, biology, medicine and many other technical fields. Nano-foam materials will surely become the world's leading materials.
  • a superconducting material can be produced by using a conductive material and a conductive gas (metal vapor, ionized gas, etc.) to form a foam material or a nano-foam material.
  • a super-insulating material can be produced by using a insulating material and an insulating gas to form a foam material or a nano-foam material.
  • the use of shielding materials and gases to make foam or nano-foam can produce super-shielding materials that can be used to shield magnetic fields, electric fields, electromagnetic radiation, nuclear radiation, and the like.
  • the graphite powder can be used to prepare a self-lubricating material
  • the copper water can be used to prepare a material having a bactericidal effect of copper ions
  • the phosphor can be used to prepare a luminescent material.
  • Nano-foam materials can be used to manufacture new luminescent materials, laser materials, strong magnetic materials, magnetic conductive materials, thermal conductive materials, thermal insulation materials, wear-resistant materials, self-lubricating materials, abrasive materials, catalytic materials, and the like. It will create many materials with high hardness, high toughness, high elasticity, high strength, wear resistance, temperature resistance, heat preservation, radiation shielding, insulation, sound insulation, corrosion resistance and anti-aging.
  • the foam generator produces the foam material
  • the volume of the material is expanded to more than 10,000 times, the structure of the material is still uniform, and the inside of the material will form a grid-like structure with a line connection, and the fineness of the connection line can reach or exceed the nanometer level.
  • the voids in the material are mesh-like structures that are connected to each other instead of the foam structure. It has many material properties that the foam does not have, and is a completely new material, which should be defined as a mesh material and a nano-grid material.
  • the material has better elasticity, toughness, thermal insulation performance, moisturizing performance, and has a variety of special and unknown material properties. This material will maximize the material consumption and maximize the material properties, and can be used to make performance.
  • the material made of glass has good water permeability, and the material can absorb air and water vapor. It can avoid evaporation of water very well, and it can be used for floor covering to keep warm and moisturize. It can be used for crop cultivation floor covering, which can heat, moisturize, weed, improve soil microbial activity, improve soil nutrient conversion, realize soil no-tillage crop cultivation, organic matter, organic fertilizer, chemical fertilizer, etc. after crop straw, branch and leaf decay, etc. In the soil below, there is no soil deficiency.
  • the soil can reduce the amount of irrigation, and water-saving irrigation methods such as sprinkler irrigation and drip irrigation can be adopted. Fertilization can be carried out by puncture and fertilization, and the fertilizer can be penetrated into the soil with a sharp applicator. It can be used to build a greenhouse instead of a plastic film for better insulation, daylighting and rain leakage. It can use natural rainfall to build a permanent greenhouse with lower cost, which can achieve a large span of greenhouse and greatly improve the mechanization of greenhouse cultivation. Large-scale land can be cultivated in a protected area, which can maximize the use of natural light sources, realize large-scale greenhouse greening of the land, realize large-scale protection of crop cultivation and facility cultivation, greatly increase crop yield, and maximize agricultural benefits.
  • the greenhouse can be used as a house to realize a complete rural house, so that human beings can completely return to nature. It can also be used to cover the desert. It only needs to cover the material about 1-10 mm thick to achieve the heat preservation and moisturizing effect. Coverage costs are quite low.
  • the rapid and comprehensive coverage of the desert can be achieved with very few materials, and the mobile sand dunes can be completely fixed, which can achieve complete sand fixation and completely eliminate sandstorms.
  • Planting trees and planting desert plants on the covering materials can create vegetation in the desert and turn the desert into an oasis and a forest. It can be used to cover the ground, which can completely control soil erosion, and cover it with steep slopes with serious soil erosion, avoiding soil erosion and promoting vegetation restoration.
  • the material is made into a spherical mass and can be used as a microbial culture medium to form a microbial culture hotbed on the inner surface of the foam, which can better cultivate the microbial flora, and can be used in the fields of biological fermentation, sewage treatment, and the like, which need to cultivate a large number of microflora.
  • the material is made into granules and incorporated into the soil, which can be used as a water retaining agent, which can absorb water well, store water, regulate soil water content, adjust soil aggregate structure, increase soil microbial activity, improve soil fertility, and improve soil. It can greatly increase the yield of crops, and the crop yield can be estimated to increase by more than 30%.
  • a lattice-shaped isolation ring can be used for foaming glass, and the material can be planted in the sand in the isolation ring to treat the desert into an oasis.
  • the foamed glass profile produced has good toughness, elasticity, and mechanical strength, good thermal expansion stability, good heat shock resistance, and can be rolled, cut, processed, riveted, Grinding, spraying, bonding, welding. Welding can be done by laser welding, high temperature gas baking and other methods, or a variety of existing glass welding techniques can be used. It can be used to make houses, furniture, doors and windows, floors, decorative materials, mechanical parts, pipes, aerospace materials, wire insulation (never aging). Foam glass profiles can completely eliminate steel Structural profiles, using foam glass as a wallboard allows the house to be constructed of foamed glass structures, which can be welded together with the profiles to greatly enhance the overall structural strength.
  • the foam glass After polishing and polishing the surface of the foam glass, it is a good floor and wall paving material, which can be used as floor, floor tile, wall tile, etc.; the surface of the foam glass is glazed to produce a new ceramic product; the foam glass Doing doors and windows can make the door and window insulation performance better, and the service life is far more than the aluminum alloy doors and windows, which can achieve not bad for many years; the foam glass fiber produced by the foam generator has better toughness and elasticity, and can be used for various kinds. Fabrics can be used as decorative materials, apparel fabrics, industrial fabrics, inorganic papers, etc., which can be more environmentally friendly, can greatly save the amount of natural resources such as wood, and can better protect the environment. Inorganic paper can permanently preserve calligraphy and painting, record civilization, and has superior performance as decorative materials, wallpapers, etc.
  • the foam glass performance can be further changed by adding a raw material of other ingredients to the raw material for manufacturing the foam glass.
  • the fabrics and warm clothing made of foam materials of various materials produced by the foam generator are better in ventilation and warmer, and the garments are lighter.
  • Foamed ceramics and foamed refractories made of high-temperature materials such as ceramic materials and tungsten alloys have higher temperature and heat insulation properties and higher structural strength, and can be used in many fields such as mechanical manufacturing, engines, and refractories.
  • the cost of a car made of foamed glass material can be greatly reduced.
  • the car body is made of foam glass material with volume foaming 1000-10000 times.
  • the weight of the car can be greatly reduced.
  • Using hydrogen, helium or water vapor as the foaming gas can further reduce the weight of the car and even reduce the weight to zero.
  • the strength of the car body can have the effect of bulletproof car, which can have better mute effect, the running energy consumption can be greatly reduced, the tire can be greatly widened, the flow guiding device can be increased, and the handling performance and safety performance of the vehicle can be greatly improved.
  • the tire can be made into a solid and flexible foam glass material to completely eliminate the puncture accident.
  • the insulation film, interior and seat of the car are made of foam glass material, which can make the vehicle never aging, which can greatly improve the service life of the vehicle.
  • the outer skin of the car is paint-free, and the interior of the car body and the outer skin can be waxed to keep the vehicle bright and new. Small scraping and small smashing are unscathed to the vehicle. Because the car body is extremely light, the car body strength and elasticity are extremely high, the vehicle's anti-collision, anti-rolling, speed-increasing, braking and other capabilities are greatly improved, and the safety performance is greatly improved. Motorized car parking can be manually moved and placed like a bicycle, making parking more convenient and quick.
  • the foam material will be widely used in the field of aircraft manufacturing. Using helium or high-temperature steam as a foaming gas, a floating material that is lighter than air can be made, and the material can float like a balloon in the air, and an aircraft made of the material can be more energy-efficient, and the aircraft made of the material can be used. It can also be operated like an airship, becoming a veritable spaceship; a house made of this material can float in the air, and the anchor rope can be stabilized on the ground, and the castle can be built in the sky, allowing people to live in the sky. It can completely eliminate natural disasters such as earthquakes and tsunamis, and can greatly expand the living space of human beings. This material can be used to build weather stations, TV launchers, signal stations, radar stations, navigation stations, observatories, sightseeing stations, and space launch platforms.
  • the foam generator When used as a foam production equipment, the foam generator can make the foam material the world's leading material, can change the whole world, and can make most of the artificial materials use foaming, which can greatly save raw material consumption and save resources.
  • the silica resources that exist in nature can be fully utilized, and a large number of inexpensive, environmentally-friendly, and high-quality materials can be obtained, which can make the material resources extremely abundant.
  • Silicon oxide can be the most widely used raw material for basic materials.
  • Foam glass can be the leading material, which can completely solve the problem of material resources. Everything in the world is made up of materials. With the birth of new materials, a whole new world can be created. The era of human civilization is defined by the dominant materials used.

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Abstract

一种泡沫材料发生器,包括壳体(1),壳体(1)上设置传动装置(2),壳体(1)内设置壳体腔(3),壳体腔(3)内设置增压搅拌发泡轮(4),传动装置(2)的传动轴(5)与增压搅拌发泡轮(4)连接,增压搅拌发泡轮(4)上设置多个增压搅拌体(6),增压搅拌体(6)迎风面与增压搅拌发泡轮(4)旋转轴向横截面呈倾斜角度,壳体腔(3)一端设置壳体腔进口(7),壳体腔(3)另一端设置壳体腔出口(8),靠近壳体腔出口(8)的壳体腔(3)内壁上设置环绕研磨盘(9),环绕研磨盘(9)中部设置环绕研磨盘进口(10),增压搅拌发泡轮(4)上靠近环绕研磨盘(9)端设置涡流研磨发泡盘(11),涡流研磨发泡盘(11)盘面顺应贴近环绕研磨盘(9)盘面,涡流研磨发泡盘(11)盘面与环绕研磨盘(9)盘面之间设置涡流研磨发泡腔(12)。该泡沫材料发生器可生产多种材质的泡沫材料。

Description

泡沫材料发生器 技术领域
本发明涉及材料生产设备领域,具体是一种泡沫材料发生器。可作为泡沫材料生产设备使用,可生产全新的泡沫材料,可生产全新的纳米泡沫材料。
背景技术
现有的泡沫材料生产设备存在无法生产均匀气泡的泡沫材料,无法控制气泡大小、气泡分布均匀度、气泡数量以及气泡所占体积比例等诸多问题,特别是泡沫金属、泡沫玻璃生产工艺更是原始落后,致使性能优良的泡沫材料得不到应有的性能发挥、廉价生产和广泛应用。现有技术更无法生产纳米泡沫材料、泡沫金属玻璃等性能更优异的材料。现有的纳米材料在生产过程中,对纳米颗粒造成破坏,致使材料性能大大折扣。现有材料生产过程普遍缺少了一个材料制造过程中的重要环节——材料泡沫化,普遍只利用了材料的简单的原始结晶结构,忽略了材料泡沫化、纳米化构造后的诸多优点,材料向泡沫化、纳米化发展是必然趋势。
发明内容
本发明提供一种泡沫材料发生器,采用全新的发泡方法和结构,充分利用了流体运动,利用涡流形成的掺混作用,将气体与熔液充分掺混均匀。涡流中的每一个点相互之间都存在相对运动,运动使每个点相互之间产生相互作用力,涡流中的流体分子相互之间会发生摩擦,会产生一个滚动摩擦力。利用涡流的作用,可以将胶合在一起的分子或原子分开,使涡流中的每一个粒子形成不同运动速度的独立运动个体,在涡流内逐渐完成相互之间的掺混。涡流使熔液被拉伸,使气体被分割成一个个微小气泡颗粒,实现气泡颗粒在熔液内的均匀分布,形成气泡颗粒均匀分布的泡沫体。熔液可以被拉伸成众多的单分子或单原子连接的纤维或薄膜,纤维或薄膜相互连接形成一个夹杂气泡的泡沫体,可将气泡壁做的很薄,甚至可以将气泡壁做成单分子或单原子连接的薄膜。将该泡沫体直接压轧、铸造或吹铸成型,冷却凝固后即可形成所需泡沫材料。可生产多种材质的泡沫材料,可生产出全新的纳米泡沫材料,该材料中的每一粒气泡都是纳米气泡,气泡壁更薄,气泡壁可以看成是纳米颗粒的结合体,材料是靠自然凝结结合在一起的,对纳米颗粒不造成损害,该材料才是真正意义上的纳米材料,该材料具有诸多神奇的材料性能。可生产纳米泡沫玻璃材料,该材料造价低廉,生产过程节能环保,永不老化、不生锈、不怕腐蚀、耐高温、高强度、高韧性、可加工、可焊接等,几乎可成为 万能的广普材料,用它可替代多种材料使用,可大幅节省材料用量,可最大限度的节省资源。可以将自然界大量存在的氧化硅资源充分利用,可以获得大量廉价、节能、环保、优质的多种材料,可使材料资源变得无比充足,可彻底解决材料资源问题。可用该材料建房、修路、造车、造飞行器、造空中楼阁、造机械、建窑炉、做衣服、造无机纸、治理荒漠、治理海河、改善环境、提高农作物产量、大面积建造设施农业、铺海造田建人造陆地、彻底治理风暴、海啸、飓风等自然灾害。该材料可彻底改变人类的生活,可广泛用于人们的衣食住行,可创造出一个全新的世界。
本发明为实现上述目的,通过以下技术方案实现:
泡沫材料发生器,包括壳体和传动装置,壳体上设置传动装置,壳体内设置壳体腔,壳体腔内设置增压搅拌发泡轮,传动装置的传动轴与增压搅拌发泡轮连接,增压搅拌发泡轮上设置多个增压搅拌体,增压搅拌体迎风面与增压搅拌发泡轮旋转轴向横截面呈倾斜角度,壳体腔一端设置壳体腔进口,壳体腔另一端设置壳体腔出口,靠近壳体腔出口的壳体腔内壁上设置环绕研磨盘,环绕研磨盘中部设置环绕研磨盘进口,增压搅拌发泡轮上靠近环绕研磨盘端设置涡流研磨发泡盘,涡流研磨发泡盘盘面顺应贴近环绕研磨盘盘面,涡流研磨发泡盘盘面与环绕研磨盘盘面之间设置涡流研磨发泡腔。
壳体腔外壁设置保温装置。
壳体腔底部内壁向壳体腔出口端逐渐抬高。
壳体与传动装置之间设置传动装置位置调节装置。
传动轴内设置冷却流道装置。
壳体腔出口设置流量调节装置。
壳体腔进口设置进气流量调节装置。
环绕研磨盘盘面与轴向横截面呈倾斜角度,涡流研磨发泡盘盘面顺应贴近环绕研磨盘盘面设置。
增压搅拌发泡轮上靠近壳体腔出口端设置环流研磨发泡轮,环流研磨发泡轮外周顺应贴近壳体腔内壁,环流研磨发泡轮外周与壳体腔内壁之间设置环流研磨发泡腔。
增压搅拌发泡轮一端连接传动装置的传动轴,增压搅拌发泡轮另一端连接旋转稳定装置。
本发明的优点在于:利用全新的结构、利用全新的掺混、发泡方法,充分利用了涡流运动对流体的掺混、 拉伸作用,使气团被分割成一个个小气泡,使熔液与气泡充分掺混均匀,形成泡沫,泡沫冷却凝固后即可形成气泡均匀细小、气泡排列均匀一致的泡沫材料。本泡沫材料发生器作为材料生产设备可生产全新的更高强度的泡沫材料,该材料可广泛用于材料产业、机械产业、建筑产业等行业。本泡沫材料发生器可生产出全新的纳米泡沫材料,该材料才是真正意义上的纳米材料,该材料具有纳米材料和泡沫材料的双重优点,具有诸多神奇的材料性能。可以获得大量廉价、节能、环保、优质的多种材料,可使材料资源变得无比充足,可彻底解决材料资源问题。材料纳米化最大限度的提高了材料性能,材料泡沫化最大限度的减少了资源用量。泡沫材料成为软硬结合的复合材料,可最大限度的拓展材料应用范围和应用空间。
附图说明
附图1是本发明泡沫材料发生器主体结构剖面示意图;附图2是本发明泡沫材料发生器实施例之一的主视结构剖面示意图;附图3是本发明泡沫材料发生器实施例之二的主视结构剖面示意图;附图4是本发明泡沫材料发生器实施例之三的主视结构剖面示意图;附图5是本发明泡沫材料发生器实施例之四的主视结构剖面示意图;附图6是本发明泡沫材料发生器实施例之五的主视结构剖面示意图;附图7是本发明泡沫材料发生器实施例之六的主视结构剖面示意图;附图8是本发明泡沫材料发生器实施例之七的主视结构剖面示意图;附图9是本发明泡沫材料发生器实施例之八的主视结构剖面示意图;附图10是本发明泡沫材料发生器实施例之九的主视结构剖面示意图。
具体实施方式
本发明泡沫材料发生器的主体结构包括壳体1和传动装置2,壳体1上设置传动装置2,壳体1内设置壳体腔3,壳体腔3内设置增压搅拌增压搅拌发泡轮4,传动装置2的传动轴5与增压搅拌增压搅拌发泡轮4连接,增压搅拌增压搅拌发泡轮4上设置多个增压搅拌体6,增压搅拌体6迎风面与增压搅拌发泡轮4旋转轴向横截面呈倾斜角度,壳体腔3一端设置壳体腔进口7,壳体腔3另一端设置壳体腔出口8,靠近壳体腔出口8的壳体腔3内壁上设置环绕研磨盘9,环绕研磨盘9中部设置环绕研磨盘进口10,增压搅拌增压搅拌发泡轮4上靠近环绕研磨盘9端设置涡流研磨发泡盘11,涡流研磨发泡盘11盘面顺应贴近环绕研磨盘9盘面,涡流研磨发泡盘11盘面与环绕研磨盘9盘面之间设置涡流研磨发泡腔12。
壳体1的范围包括机座、机壳、防护罩等。壳体1也可以和动力装置制成一体,形成一个整体的壳体。
传动装置2包括传动轴、轴承、轴座、支架、动力装置等,传动装置2可采用现有的离心风机、离心水泵等的传动装置以及安装连接方式与设备底座连接。传动装置2可采用常规轴承,也可设立冷却装置对传动装置2冷却,使轴承正常工作。传动装置2的传动轴也可设立冷却装置,可用喷水冷却传动轴等,可更好地保证传动装置2正常工作。也可在传动装置2的传动箱上设置循环水冷装置,可更好地冷却轴承等。也可在传动轴设置绝热材料或绝热装置,可使轴承更好的正常工作、可方便传动轴端与动力装置连接实现动力输入。也可将传动轴设置成空心轴,在传动轴内设置冷却流道,向空心轴内喷水即可冷却传动轴,可降低传动轴的材料要求。可根据需要具体确定传动轴横置、竖置、斜置,传动轴斜置时,可以更好的提高发泡效果。传动轴连接动力装置实现动力输入,带动泡沫材料发生器工作,动力装置可以使用电机、发动机等,动力装置可直接连接传动轴,也可通过变速、传动等装置与传动轴连接,可采用皮带、链条、齿轮、联轴器等实现动力输入。也可以直接用动力装置的转轴作为传动轴,实现动力装置与传动轴的连接,形成传动装置一体化。
壳体1上设置传动装置2。传动装置2与壳体1可直接制成一体或通过各种连接方式连接为一体。为提高转速,传动装置2可采用皮带传动,可通过调整皮带轮比例实现变速。传动装置可使用调速设备,调节转速,可使泡沫材料发生器发出的泡沫体的流量、压力任意调节。壳体1上也可设置冷却装置,可在机座内设置冷却水套,可循环冷却机座,可更好地避免机座热膨胀变形。
壳体1内设置壳体腔3。壳体腔3可做成横截面为圆形的腔体。壳体腔3可为熔液与气体的掺混、发泡、增压提供空间,壳体腔3可起到安全防护作用,可使设备运行更加安全,可更方便设置保温装置,可使设备运行更加可靠。壳体腔3内壁可采用耐磨、耐高温材料、耐高温保温材料、耐高温泡沫材料等制造,壳体腔3内壁也可设耐磨、耐高温衬套,可提高使用寿命。也可在壳体腔3外壁包裹保温材料层,保温材料层可采用耐高温保温材料,可采用保温棉等,可同时利用保温材料层提高传动轴与壳体之间的密封。保温材料层可避免热量的散失,可更好地保证泡沫材料发生器正常工作。壳体腔3采用耐高温泡沫材料制造时,可同时具有保温效果。也可在保温材料层内设置加热装置,可更好地保温、加温,可更好地保证泡沫材料发生器正常工作,加热装置可采用电加热装置,也可设置火道或燃烧室等装置采用燃料加热,也可采用自动控温装置,可更好地控制温度。
壳体腔3内设置增压搅拌增压搅拌发泡轮4。将增压搅拌发泡轮4设置在壳体腔3的中轴线上即可,使 增压搅拌发泡轮外缘与壳体腔3内壁之间留出一定的合理间隙即可,间隙越小越好,可参照轴流风机叶轮与机壳内壁之间的间隙。一般情况下将增压搅拌发泡轮4设置成一个整体即可,可将增压搅拌发泡轮4设置成空心结构或实心结构,增压搅拌发泡轮4采用实心结构,可简化结构,增压搅拌发泡轮4也可采用空心结构,可降低造价。增压搅拌发泡轮4也可以轴向分体设置成多个,安装时,将多个增压搅拌发泡轮靠在一起安装在传动轴上即可。增压搅拌发泡轮4可以根据需要选用不同的材料制造:转速要求高的,可以选用高强材料制造;需要发泡的熔液温度高的,选用耐高温的高强材料;有腐蚀性的熔液采用耐腐材料;增压搅拌发泡轮4可使用金属、陶瓷、玻璃、碳纤维、碳化硅、耐高温不锈钢、耐高温合金、钨钼合金、钨合金、石墨、泡沫材料、纳米泡沫材料、纳米材料等制造,可采用铸造、粉末冶金铸造、烧结、焊接、压铸、冲压铆焊等方法制造。
传动装置2的传动轴5与增压搅拌发泡轮4连接。传动装置2的传动轴5要连接固定在增压搅拌发泡轮4中心,保证增压搅拌发泡轮4旋转平衡稳定。也可以在增压搅拌发泡轮4中部设置轮体,可更好地方便增压搅拌发泡轮4与传动轴连接。传动轴5也可以与增压搅拌发泡轮4制造成一体,可采用同一材料制造为一个整体,可简化结构,缺点是增加制造工艺难度,增压搅拌发泡轮4采用粉末冶金或烧结工艺制造时,比较适用。需要发泡的熔液温度较高时,传动轴5可采用耐高温的高强材料,可参照增压搅拌发泡轮4的制造材料。增压搅拌发泡轮4过大的延长轴向长度时,可在增压搅拌发泡轮4两端均设置传动装置2使增压搅拌发泡轮旋转稳定,可在增压搅拌发泡轮4两端的传动装置2上均设置动力装置,可提高动力输入。也可在一端的传动装置2上设置动力装置,另一端的传动装置2上可不设动力装置,只设置轴承,使传动轴5旋转稳定即可。也可在壳体1与传动装置2之间设置传动装置位置调节装置,传动装置位置调节装置可设置螺杆、螺母等,可将传动装置位置调节装置设置在壳体1的安装台上,调节螺杆、螺母即可调节传动装置2位置,可将螺母固定在壳体1的安装台上,调节螺杆即可。可设置两组调节螺杆、螺母实现双向调节,可来回调节传动装置2位置。传动装置位置调节装置可调节增压搅拌发泡轮4位置,可调节增压搅拌发泡轮4的轴向位置,可更好的调节发泡效果、提高发泡效果。也可在传动轴5内设置冷却流道装置。可将传动轴5设置成空心轴,在传动轴5内设置冷却流道装置,向空心轴内喷冷却液体即可冷却传动轴,可降低传动轴的材料要求。可以将传动轴5加长,使传动轴5两端分别穿过传动装置2和壳体腔3,使传动轴5两端探出,在两端分别设置 进液口和出液口即可。冷却流道装置可作成进口端面积小于出口端面积,可更好地利用离心力使冷却液体从出口端流出,出口端可以设置接流罩装置将冷却液体接收,使冷却液体回流到散热装置,散热后通过加压后重新喷入传动轴5内即可实现循环冷却。
增压搅拌发泡轮4上设置多个增压搅拌体6,增压搅拌体6迎风面与增压搅拌发泡轮4旋转轴向横截面呈倾斜角度。增压搅拌体6可采用多种方式连接固定在增压搅拌发泡轮4上,可周向和轴向零星分布连接固定在增压搅拌发泡轮4上。可使增压搅拌发泡轮4内形成紊乱气流,可增加增压搅拌体6与熔液和气体之间的撞击,可更好的使熔液与气体充分掺混。可以将增压搅拌体6设置成叶片形、圆柱形、方柱形、三角柱形等多种形状,增压搅拌体6横断面可设置成长方形、正方形、三角形、圆形、菱形、水滴形、月牙形等多种任意形状,可使增压搅拌发泡轮4内气流更加紊乱,可使气体与熔液更好的被搅拌、掺混均匀,可提高发泡效果。增压搅拌体6迎风面与增压搅拌发泡轮4旋转轴向横截面呈倾斜角度,可提高气体的轴向运动速度,可提高增压搅拌体6对气体的轴向做功能力,对气体更好的增压和轴向加速。增压搅拌体6迎风面与增压搅拌发泡轮4旋转轴向之间可根据需要选择任意倾斜角度。各个增压搅拌体6迎风面与增压搅拌发泡轮4旋转轴向横截面之间的倾斜角度可以选择多种,可增加气体与熔液相互之间的撞击。轴向之间相邻的增压搅拌体6也可以交错设置,可增加增压搅拌体6对气体与熔液的撞击,增加气体相互之间的撞击,提高增压搅拌体6对熔液与气体的掺混效果,更好的实现材料发泡。轴向之间相邻的增压搅拌体6也可以设有一定轴向距离,可使气体在增压搅拌体6间形成横向运动,横向运动的气体与轴向运动的气体产生撞击,可更好地增加增压搅拌体6对气体与熔液的撞击,增加气体相互之间的撞击,提高增压搅拌体6对熔液与气体的掺混效果,更好的发泡。在增压搅拌体6旋转离心力作用下使熔液被甩起来,与气体在增压搅拌发泡轮4外围不断搅拌掺混发泡,泡沫体在增压搅拌体6的增压作用下轴向流动,最终从壳体腔3内被挤出。增压搅拌发泡轮4轴向长度越长,发泡效果越好,泡沫体挤出压力越高。
壳体腔3一端设置壳体腔进口7。可在壳体腔3一端的中部区域设置一个或多个壳体腔进口7,可更好地利用离心力使溶液和气体进入壳体腔进口7内。也可在壳体腔3一端的外围上部区域设置一个或多个壳体腔进口7,可更方便熔液流入。也可在壳体腔进口7设置熔液导流口,熔液导流口可设置在壳体腔进口7附近,可使熔液更方便的自动流入壳体腔进口7内。使用高温气体时,也可以在壳体腔进口7附近设置燃料嘴, 燃料嘴喷出的燃料与助燃气体点燃后形成高温气体,高温气体吸入壳体腔进口7后最终完成与熔液的掺混。也可以在壳体腔进口7设置进气流量调节装置。进气流量调节装置可采用耐高温风管、阀门或风门等装置,可更好的调节进气风量,可更好地调节发泡效果。
壳体腔3另一端设置壳体腔出口8。壳体腔出口8可任意设置在壳体腔3另一端外围或轴向上,壳体腔出口8设置在壳体腔另一端的外围时可利用离心力提高壳体腔出口8压力。也可以将壳体腔3出口端做成蜗壳状,在蜗壳出口设置壳体腔出口8,可利用离心力提高壳体腔出口8压力。在壳体腔进口端设置传动装置2时,壳体腔出口8也可以设置在壳体腔3出口端的轴向上,可利用增压搅拌发泡轮4产生的轴向推力提高壳体腔出口8压力。壳体腔3可以设置一个或多个壳体腔出口8,设置一个壳体腔出口8时,可实现固定的泡沫体流量和压力;设置多个壳体腔出口8时,可设置多个面积不同的壳体腔出口8,可根据需要选择一个壳体腔出口8工作,关闭其它壳体腔出口8,可实现泡沫体流量和压力的不同选择。壳体腔出口8也可以设置流量控制调节装置,流量调节装置可采用耐高温阀门或可拆卸的不同口径的流嘴、喷嘴等装置,控制调节装置可更好的调节泡沫体流量,可更好地调节发泡效果。也可在壳体腔出口8处设置加温装置,加热装置可采用火嘴加热或电加热装置,加热装置可更好地避免壳体腔出口8处结焦。
靠近壳体腔出口8的壳体腔3内壁上设置环绕研磨盘9。环绕研磨盘9靠近壳体腔出口8环绕设置在壳体腔3内壁上即可,通常环绕研磨盘9盘面设置成与轴向横截面平行的平面即可,可简化结构。也可以将环绕研磨盘9盘面设置成曲面,使环绕研磨盘9盘面与轴向横截面呈倾斜角度,缺点是增加制造工艺难度。
环绕研磨盘9中部设置环绕研磨盘进口10。环绕研磨盘进口10设置在环绕研磨盘9中部即可,泡沫体在增压搅拌发泡轮4的增压作用下穿过环绕研磨盘进口10。环绕研磨盘进口10直径可以大于增压搅拌发泡轮4直径,可使发泡后的泡沫体更顺畅的流出,可将增压搅拌发泡轮4穿过环绕研磨盘进口10,将壳体腔出口8处的壳体腔3内径加大即可,也可利用环绕研磨盘9同时作为壳体1的一部分。
增压搅拌发泡轮4上靠近环绕研磨盘9端设置涡流研磨发泡盘11,涡流研磨发泡盘11顺应贴近环绕研磨盘9。涡流研磨发泡盘11与增压搅拌发泡轮4设置成一体,涡流研磨发泡盘11设置在增压搅拌发泡轮4上靠近环绕研磨盘9端。涡流研磨发泡盘11顺应贴近环绕研磨盘9,使涡流研磨发泡盘11的盘面与环绕研磨盘9的盘面相互顺应设置,使涡流研磨发泡盘11的盘面贴近环绕研磨盘9的盘面。
涡流研磨发泡盘11盘面与环绕研磨盘9盘面之间设置涡流研磨发泡腔12。涡流研磨发泡盘11盘面顺应贴近环绕研磨盘9盘面,盘面之间留出一定间隙形成涡流研磨发泡腔12,可利用涡流研磨发泡盘11轴端盘面的背部盘面与环绕研磨盘9背向增压搅拌发泡轮4的盘面之间形成涡流研磨发泡腔12。使涡流研磨发泡盘11直径大于增压搅拌发泡轮4直径,将增压搅拌发泡轮4穿过环绕研磨盘进口10即可。盘面之间间隙越小,发泡的气泡越细小,发泡效果越好,增压搅拌发泡轮4直径越大,涡流研磨发泡盘11外围线速度越高,发泡效果越好。环绕研磨盘9盘面静止,旋转的涡流研磨发泡盘11盘面与静止的环绕研磨盘9盘面对流体产生相互作用力,使涡流研磨发泡腔12内的流体形成一个涡流,利用涡流实现熔液与气体的充分研磨、掺混,可实现涡流研磨发泡,可使泡沫更加均匀细小。实验证明:间隙不宜超过0.5毫米,0.5毫米以下时,间隙越小,发泡效果越好,可轻松制出纳米泡沫材料。涡流研磨发泡盘11旋转产生离心力,使泡沫体向涡流研磨发泡盘11外围运动,可以使泡沫体更顺畅的向壳体腔出口8流出。
本主体结构的泡沫材料发生器结构简化,可作为基本泡沫材料发泡设备使用。安装时,可使传动轴5斜置,使壳体腔3底部内壁向壳体腔出口8端逐渐抬高,可使熔液聚集在壳体腔进口7端,使发泡效果较好的比重较轻的泡沫体在增压搅拌发泡轮4上的增压搅拌体6的作用下向壳体腔出口8端轴向运动,使发泡效果较差的比重较大的熔液沿壳体腔3底部回流到壳体腔进口7端继续发泡。使用时,可对壳体腔3加热,使壳体腔3内保持一定温度,可更好的提高发泡效果,可使设备更稳定的运行。也可在设备周围设置防护罩,可更好的保证运行安全。增压搅拌发泡轮4转速越高,可更好地提高掺混、发泡效果,可制造出泡沫颗粒更小、体积膨胀倍数更大的材料。发出的泡沫体也可以送入增压输送装置输出,可采用耐高温的螺杆输送器输出,可实现挤铸,螺杆输送器外部可设置加温装置保温加温,可更好的保证设备正常运行。本泡沫材料发生器也可采用石墨材料制造,可生产任意材质的泡沫材料,为减少石墨高温氧化,可采用氮气或二氧化碳作为发泡气体。本泡沫材料发生器也可采用耐高温陶瓷泡沫材料制造,可降低设备造价、提高设备强度、耐磨性。制造时,可先采用耐高温钨钼合金或石墨做成泡沫材料发生器,用该设备对硅酸盐熔液发泡浇铸制成设备部件,可制造出硅酸盐泡沫材料材质的泡沫材料发生器;对氧化铝、氧化锆等更耐高温的材料熔液发泡浇铸制成设备部件,可制造出耐更高温度的具有更高强度的泡沫材料材质的泡沫材料发生器。用石墨材料做成泡沫材料发生器,用氮气或二氧化碳作为发泡气体,可制造出钨合金材质的泡沫材料,用该材料可制成造价低廉的耐 高温耐火材料或耐高温机械部件,用该材料制成的泡沫材料发生器可生产氧化铝、氧化锆等耐高温陶瓷泡沫材料。钨合金可采用电弧炉熔化,可采用石墨材料作为炉衬,可采用氮气或二氧化碳保护。
本发明实施例之一的结构是:在主体结构基础上,壳体腔3外壁设置保温装置13。可在壳体腔3外壁包裹保温装置13,保温装置13可采用耐高温保温材料,可在保温装置13最外层设置保护壳,可利用保护壳同时作为安全防护壳,可采用保温岩棉等在保护壳内填充即可,可同时利用保温材料层提高传动轴与壳体之间的密封。保温装置13可避免热量的散失,可更好地保证泡沫材料发生器正常工作。也可在保温装置13内设置加温装置,可更好地保温、加温,可更好地保证泡沫材料发生器正常工作,加温装置可采用电加温装置或燃料加温装置等,可采用自动控温装置,可更好地控制温度。采用燃料加温装置时可在保温装置13内设置加温燃烧室等。
本实施例的泡沫材料发生器具有主体结构的所有功能,可更好地保证泡沫材料发生器正常工作。
本发明实施例之二的结构是:在以上结构基础上,壳体腔3底部内壁向壳体腔出口8端逐渐抬高。泡沫材料发生器设备安装时,可使传动轴5斜置,可使壳体腔3底部内壁向壳体腔出口8端逐渐抬高,可使熔液聚集在壳体腔进口7端,使发泡效果较好的比重较轻的泡沫体在增压搅拌发泡轮4的作用下向壳体腔出口8端轴向运动,使发泡效果较差的比重较大的熔液沿壳体腔3底部回流到壳体腔进口7端继续发泡。
本实施例的泡沫材料发生器具有以上结构的所有功能,可更好地提高发泡效果。
本发明实施例之三的结构是:在以上结构基础上,壳体1与传动装置2之间设置传动装置位置调节装置14。可在壳体1与传动装置2之间设置传动装置位置调节装置14,传动装置位置调节装置14可设置螺杆、螺母等,可将传动装置位置调节装置14设置在壳体1的安装台上,调节螺杆、螺母即可调节传动装置2位置,可将螺母固定在壳体1的安装台上,调节螺杆即可。可设置两组调节螺杆、螺母实现双向调节,可来回调节传动装置2位置。传动装置位置调节装置14可调节增压搅拌发泡轮4位置,可调节增压搅拌发泡轮4的轴向位置,可更好的调节涡流研磨发泡腔12的轴向空间,可使增压搅拌发泡轮4轴端面贴近壳体腔3内壁,可更好的调节发泡效果、提高发泡效果。使用时,可在开机状态下,将传动装置2与壳体1的安装台之间的紧固装置略微松动后,调节传动装置位置调节装置14上的调节螺杆,即可微调增压搅拌发泡轮4的轴向位置,调好后紧固传动装置2与壳体1的安装台之间的紧固装置即可。泡沫材料发生器因为是在高温下工 作,环绕研磨盘9与涡流研磨发泡盘11会出现热膨胀,或导致涡流研磨发泡腔12的轴向空间发生变化,传动装置位置调节装置14可更方便的解决问题。泡沫材料发生器长期使用后,会造成环绕研磨盘9与涡流研磨发泡盘11之间磨损,造成涡流研磨发泡腔12轴向距离增大,适时调节传动装置位置调节装置14即可使涡流研磨发泡腔12轴向距离经常保持理想间隙,可大大提高设备使用寿命。
本实施例的泡沫材料发生器具有以上结构的所有功能,可更好地提高发泡效果、调节发泡效果和设备使用寿命。
本发明实施例之四的结构是:在以上结构基础上,传动轴5内设置冷却流道装置15。可将传动轴5设置成空心轴,在传动轴5内设置冷却流道装置15,向空心轴内喷冷却液体即可冷却传动轴,可降低传动轴的材料要求。可以将传动轴5加长,使传动轴5两端分别穿过传动装置2和壳体腔3,使传动轴5两端探出,在两端分别设置进液口和出液口即可。冷却流道装置15可作成进口端面积小于出口端面积,可更好地利用离心力使冷却液体从出口端流出,出口端可以设置接流罩装置将冷却液体接收,使冷却液体回流到散热装置,散热后通过加压后重新喷入传动轴5内即可实现循环冷却。
本实施例的泡沫材料发生器具有以上结构的所有功能,可降低传动轴的材料要求。
本发明实施例之五的结构是:在以上结构基础上,壳体腔出口8设置流量调节装置16。流量调节装置16可采用耐高温阀门或可拆装的不同口径的流嘴、喷嘴等装置。控制流量调节装置16可更好的调节泡沫体流量,可更好地调节发泡效果。
本实施例的泡沫材料发生器具有以上结构的所有功能,可调节泡沫体流量、调节发泡效果。
本发明实施例之六的结构是:在以上结构基础上,壳体腔进口7设置进气流量调节装置17。进气流量调节装置17可采用耐高温风管、阀门或风门等装置,可至少设置两个壳体腔进口7,留出其中一个作为熔液进口,将其它的壳体腔进口7作为进气口,在进气口上设置耐高温风管、阀门或风门等装置即可,设置耐高温风管时,可设置多个不同口径的风管,根据风量需要打开相应口径的风管即可调节风量。
进气流量调节装置17可更好的调节进气风量,可更好地调节发泡效果。本实施例的泡沫材料发生器具有以上结构的所有功能,可调节进气风量,可更好地调节发泡效果。
本发明实施例之七的结构是:在以上结构基础上,环绕研磨盘9盘面与轴向横截面呈倾斜角度,涡流研 磨发泡盘11盘面顺应贴近环绕研磨盘9盘面设置。环绕研磨盘9盘面与轴向横截面呈倾斜角度,使环绕研磨盘9盘面形成锥套结构即可,涡流研磨发泡盘11盘面顺应贴近环绕研磨盘9盘面设置,使涡流研磨发泡盘11盘面形成顺应贴近环绕研磨盘9盘面的锥面即可。
本实施例的泡沫材料发生器具有主体结构的所有功能,可更容易调节涡流研磨发泡腔12的轴向间隙,缺点是增加制造工艺难度。
本发明实施例之八的结构是:在以上结构基础上,增压搅拌发泡轮4上靠近壳体腔出口8端设置环流研磨发泡轮18,环流研磨发泡轮18外周贴近壳体腔3内壁,环流研磨发泡轮18外周与壳体腔3内壁之间设置环流研磨发泡腔19。可将增压搅拌发泡轮4上靠近壳体腔出口8端设置成圆柱形或圆筒形形成环流研磨发泡轮18,环流研磨发泡轮18可以与增压搅拌发泡轮4制成一体,也可以分体设置安装在一起。环流研磨发泡轮18外周顺应贴近壳体腔3内壁,环流研磨发泡轮18外周可顺应贴近壳体腔3内壁设置。环流研磨发泡轮18外周与壳体腔3内壁之间设置环流研磨发泡腔19,环流研磨发泡轮18外周与壳体腔3内壁留出一定间隙形成环流研磨发泡腔19,间隙越小,发泡越细小,发泡效果越好,间隙虽然小,但是间隙处在圆周上,圆周上形成一圈环形流道,它的横截面所形成的流道面积足以形成足够的流量。环流研磨发泡轮18轴向长度越长,发泡效果越好。壳体腔3内壁静止,旋转的环流研磨发泡轮18外周与静止的壳体腔3内壁对流体产生作用力,使环流研磨发泡腔19内的流体形成一个环筒形涡流,利用环筒形涡流实现熔液与气体的进一步掺混,可提高发泡效果。
本实施例的泡沫材料发生器可提高发泡效果。
本发明实施例之九的结构是:在以上结构基础上,增压搅拌发泡轮4一端连接传动装置2的传动轴5,增压搅拌发泡轮4另一端连接旋转稳定装置20。旋转稳定装置20可设置轴承、轴座、支架等,旋转稳定装置20可设置在增压搅拌发泡轮4另一端的壳体上,可将传动轴5穿过增压搅拌发泡轮4后安装在旋转稳定装置20上即可。也可在旋转稳定装置20上设置动力装置,可实现动力从增压搅拌发泡轮4两端同步输入,可提高动力,降低传动轴5受力。旋转稳定装置20可使增压搅拌发泡轮4旋转更加稳定。可使增压搅拌发泡轮4实现更高的轴向长度,增压搅拌发泡轮4也可以轴向分体设置成多个轴流叶轮结构,安装时,将多个叶轮靠在一起安装在传动轴上即可。
本实施例的泡沫材料发生器具有主体结构的所有功能,可使增压搅拌发泡轮4旋转更加稳定。可使增压搅拌发泡轮4实现更高的轴向长度,可更好的提高熔液与气体的掺混效果,提高发泡效果。可使传动装置2远离壳体腔3,可给保温留出更大的空间,可更好地实现保温。
工作原理和使用方法以及使用效果:本发明泡沫材料发生器使用时,传动装置带动增压搅拌发泡轮4旋转,一般情况下采用常规转速即可。将需要发泡的材料采用多种方法熔化成熔液,向壳体腔进口7通入高温气体对泡沫材料发生器进行加热提温后,开始供给熔液。熔液与高温气体同步供应即可。增压搅拌发泡轮4旋转使高温气体和需要发泡的材料熔液自动从壳体腔进口7吸入和流入壳体腔3内,使气体被增压搅拌发泡轮4打成一个个微小气泡颗粒,高速旋转的增压搅拌发泡轮4使熔液被拉伸、搅拌,在壳体腔3内完成气体与熔液的掺混、搅拌,形成泡沫体,泡沫体在增压搅拌体6的增压作用下向壳体腔出口8端轴向运动,从涡流研磨发泡腔12挤出,在涡流研磨发泡腔12内进一步研磨发泡过滤,形成气泡细小、大小均匀、排列均匀的泡沫体,该泡沫体最终从壳体腔出口8流出。涡流研磨发泡腔12内形成一个涡流,涡流中的每一个点相互之间都存在相对运动,运动使每个点相互之间产生相互作用力,涡流中的流体分子相互之间会发生摩擦,会产生一个滚动摩擦力。利用涡流的作用,可以将胶合在一起的分子或原子分开,使涡流中的每一个粒子形成不同运动速度的独立运动个体,在涡流内逐渐完成相互之间的掺混。涡流使熔液被拉伸,使气体被分割成一个个微小气泡颗粒,实现气泡颗粒在熔液内的均匀分布,形成气泡颗粒均匀分布的泡沫体。涡流研磨发泡盘11与环绕研磨盘9之间形成研磨作用,将熔液与气体研磨掺混均匀。熔液可以被拉伸成众多的单分子或单原子连接的纤维或薄膜,纤维或薄膜相互连接形成一个夹杂气泡的泡沫体,可将气泡壁做的很薄,甚至可以将气泡壁做成单分子或单原子连接的薄膜。泡沫体冷却凝固后即可形成所需泡沫材料,即可直接压轧、铸造或吹铸成型,也可制成泡沫材料锭,二次加热上轧机轧成型材,可起到退火作用,可提高材料强度。本泡沫材料发生器可大大提高泡沫材料发生器的发泡效率、发泡效果和发泡倍数,可实现多种发泡倍数,只要调节气体和熔液供给量的比例即可调节发泡倍数。生产泡沫材料时,需输入高温气体,如果输入常温气体,会对发泡过程造成太多影响,会使高温熔液在泡沫材料发生器内快速增加粘稠度,将影响发泡效果,甚至造成设备故障,造成停车事故。泡沫材料发生器完成作业后,继续通入高温气体,直至将剩余泡沫全部排出泡沫材料发生器后,停止通入高温气体,使泡沫材料发生器继续旋转,直至泡沫材料发生器彻底冷却后停转即可。 本泡沫材料发生器可以生产多种泡沫材料,可生产玻璃、陶瓷、钢铁、合金、塑料、橡胶等多种材质的泡沫材料。该泡沫材料具有均匀的泡沫结构,可轻松控制泡沫颗粒大小、泡沫个数、泡沫所占体积比率等,可将材料体积发泡多种倍数。
本发明泡沫材料发生器使用时,调整泡沫材料发生器转速、气体供给量即可生产出各种不同要求的泡沫材料。将高温气体和各种材料熔液一并送入泡沫材料发生器,可利用重力将高温材料熔液送入泡沫材料发生器,将高温气体一并吸入泡沫材料发生器内,材料熔液和高温气体在泡沫材料发生器内快速掺混完成发泡。高温气体供给量一定时,熔液流动性和供给量一定时,泡沫材料发生器转速越高、增压搅拌发泡轮4直径越大时,可以使气泡被打得越均匀细小,最终形成的泡沫材料材质越好。本泡沫材料发生器也可与三D打印技术结合,可直接打印出多种物体。用玻璃材料制成泡沫材料可制作各种家具,可直接用模具做成各种家具、门窗等,还可作为多种装饰材料使用,更加环保,使用寿命更长。用玻璃作为主要原料可充分利用自然界大量存在的氧化硅资源,永远不存在资源紧缺问题,不存在环境污染问题。
本泡沫材料发生器使用时,生产泡沫玻璃时,可将沙子、沙土、石英砂、河沙、低熔点的岩石、长石、建筑垃圾、煤灰、氧化钙、纯碱等用气炉或电炉熔化后制成玻璃料,对该玻璃料纯度没有要求。将玻璃料用气炉或电炉熔化成熔液后,输入泡沫材料发生器发泡即可。采用泡沫玻璃可减轻建筑物重量,建筑物重量可减轻十倍甚至百倍、千倍以上,可提高建筑物保温性能、透气性能、结构强度、抗震能力等,墙体可钻孔、打膨胀螺丝,粘贴装饰材料等,可实现快速建房。窗子用的采光玻璃可采用洁净的泡沫玻璃,不影响采光,可提高保温性能,保温性能可超过现有的保温玻璃,可降低窗子造价。可将窗子分为采光区和观光区,观光区采用现在的平板玻璃、真空玻璃等即可。可将玻璃体积发泡到十倍、百倍、千倍以上,可做出超轻质墙体,用泡沫玻璃型材做框架,可工厂化作业生产房屋部件,实现现场快速粘接、焊接、拼装房屋,使房屋成为可以快速安装的集成房屋,可实现房屋建设模块化。该房屋具有超高强度、超轻重量、超高保温效果、超长使用寿命、超高防震能力等诸多优点。房屋也可以直接用泡沫玻璃制成一个整体房屋,直接将房屋运到现场吊装、安放、埋压固定即可,该房屋可使建筑业实现工厂化生产作业。采用本泡沫玻璃建房可使楼盖得更高,可建造高度1000米以上的摩天大楼,采用金字塔型等锥形结构,可建造出3000米以上高度的建筑,可充分利用建筑物外立面进行采光、种植等,可使一座建筑物成为一座城市,实现立体化城市,可拓展人们的居住 空间。可在海洋中建造出一座座漂浮的人造漂浮陆地,加入动力系统即可使它成为一块可以任意漂移的陆地,该陆地南北移动时可更好地利用光热资源,该陆地也可用锚绳固定,该陆地永远不会发生地震,可利用该陆地进行种植、生产、建工厂、建城市等活动,可拓展人类的生存空间。可在海洋上铺设泡沫玻璃板材,周围设置泡沫玻璃围栏坝,在其上铺设1米左右厚度的泡沫玻璃颗粒制作的轻质土壤,可将30%的海洋面积覆盖,不会影响地球环境,不会影响水汽循环,可将各大陆连接起来,将大洋间隔成多个小海,可将海洋锁住,可彻底杜绝热带风暴、飓风、海啸等自然灾害。房屋将变得无比廉价,可使人们的居住空间变得很大,可在室内大搞室内绿化,可进一步提高室内居住环境质量,可在室内建设游泳池、健身房、休闲区、室内花园等,可使人们住进功能齐备的生态住宅,可大幅提高人们的生活质量。将房屋地下室埋入地下,使房屋像木桩一样插在地上,即使发生地震、海啸、飓风、泥石流等自然灾害破坏,也不会垮塌,最多只会慢慢倾倒或被冲走,被冲走时会漂在水上,都不会造成人员伤亡。修筑公路、铁路时,可不用深度处理路基,将路基铲平轻度碾压后,在其上铺设10-20厘米厚度的泡沫玻璃即可,可用本泡沫玻璃制成板材,可制成50-100米长、5-10米宽、0.2-0.5米厚的板材,直接用该板材铺设路面即可,可实现快速施工,可提高路面质量。路面可以不必铺设任何材料,泡沫玻璃表面具有一定的摩擦系数,本泡沫玻璃本身就是一种优良的路面铺设材料。用该材料建设堤坝、港口、围海造田、桥梁、隧道等施工速度快、安全、便宜、使用寿命更长,可实现模块化、结构化。
本发明泡沫材料发生器可使材料形成气泡与纳米颗粒的结合体,该材料不但具有很多纳米材料特性,同时具有很多纳米材料不具备的特性,本发明泡沫材料发生器将创造出一种前所未有的神奇材料——纳米泡沫材料。气泡越小,材料性能越好,将气泡颗粒大小缩小到微米,使材料形成微米气泡与更细小的纳米颗粒的结合体,该材料强度性能可大幅提高。将气泡颗粒大小缩小到1-100纳米范围内,使材料形成纳米气泡与纳米颗粒的结合体,该材料不但具有很多纳米材料特性,同时具有很多纳米材料不具备的特性,该材料也可以称作气体纳米泡沫材料,该材料是气体材料纳米颗粒与固体材料纳米颗粒的结合体,该材料使各种气体也成为材料成分,可拓展材料资源空间。该材料中同样的固体材料成分选用不同的气体含量比例以及不同的气体材料成分,将产生不同的材料性能特点;该材料中同样的气体材料成分选用不同的固体材料含量比例以及不同的固体成分,同样产生不同的材料性能特点;纳米泡沫材料可以使材料品种无限增加,材料性能将得到最 大限度的无限拓展。用该材料制成的玻璃具有良好的透光性,可作为平板玻璃应用,它同时具有防弹玻璃的强度和良好的保温性能,是名符其实的纳米防弹保温玻璃。用氧化铝或氧化锆等作为原材料制造的泡沫材料可以具有比玻璃材料更高的结构强度和更高的耐温性能。电脑用0和1组成了无数的信息链,在同一种材质的纳米泡沫材料中,可以将0看作气体成份,将1看作固体成份,两者组合,可创造出无数种同一种材质的不同性能特点的材料。纳米化、轻量化和泡沫化是未来材料发展的必然趋势,纳米泡沫材料是纳米材料跟气体材料的结合体,它最大限度的节省了资源用量,最大限度的发挥了材料性能,最大限度的实现了材料轻量化,最大限度的提高了纳米颗粒的表面积,最大限度的提高了颗粒的表面物理效应。该材料可在计算机、电子、信息、超导材料、激光、光学、催化、原子、能源、光电、蓄电、工程机械材料、航天、检测、探测、生物、医药等诸多技术领域创造全新的用途,纳米泡沫材料必将成为世界的主导材料。用导电材料与通电后发光的气体制成泡沫材料或纳米泡沫材料可以制造出全新的灯具、彩灯、霓虹灯等,能耗甚至可以低于LED灯具。用导电材料与导电气体(金属蒸汽、电离气体等)制成泡沫材料或纳米泡沫材料可以制造出超导材料。用绝缘材料与绝缘气体制成泡沫材料或纳米泡沫材料可以制造出超绝缘材料。用屏蔽材料与气体制成泡沫材料或纳米泡沫材料可以制造出超屏蔽材料,可用于屏蔽磁场、电场、电磁辐射、核辐射等。发泡时掺入石墨粉可制出自润滑材料,掺入铜水可制出铜离子具有杀菌效果的材料,掺入荧光粉可制出发光材料等。用纳米泡沫材料可以制造出全新的发光材料、激光材料、强磁材料、导磁材料、导热材料、隔热材料、耐磨材料、自润滑材料、磨具材料、催化材料等。将创造出高硬度、高韧性、高弹性、高强度、耐磨、耐温、保温、屏蔽辐射、绝缘、隔音、抗腐蚀、抗老化等优点的诸多材料。
本泡沫材料发生器生产泡沫材料时,将材料体积膨胀到万倍以上,该材料结构照样保持均匀一致,材料内部将形成线型连接的网格状结构,连接线细度可达到或超过纳米级别,材料里面的空隙是相互连通的网格状结构而不是泡沫结构,它具有泡沫材料不具有的诸多材料特性,是一种全新的材料,该材料应该定义为网格材料和纳米网格材料。该材料具有更好的弹性、韧性、保温性能、保湿性能,具有多种特殊的、未知的材料性能,该材料将最大限度的节省材料用量,最大限度的拓展材料性能,用它可做成性能优良的保温材料、保水材料、渗水材料、过滤材料、弹性材料、透光材料、防护材料、渗透材料、活性材料、微生物培养基材料、蓄电池电极板材料等。用玻璃材质制成的该种材料,具有很好的透水性,材料可以吸附空气、水蒸气, 可很好的避免水分蒸发,用于地面覆盖可很好的保温、保湿。可用于农作物栽培地面覆盖,可保温、保湿、除草、提高土壤微生物活性、提高土壤养分转化、实现土壤免耕作物栽培,作物秸秆、枝叶腐烂后的有机质、有机肥料、化肥等可随降雨渗入材料下方的土壤中,不会造成土壤缺肥。土壤可减少灌溉量,可采用喷灌、滴灌等节水灌溉方法,施肥可采用穿刺施肥,可用尖锐施肥器刺入土壤中完成施肥。用它建造大棚代替塑料薄膜可更好的保温、采光、漏雨,可利用自然降雨,可建造造价更低廉的永久性温室,可实现温室超大跨度,可大幅提高温室栽培机械化。可将大片土地实现保护地栽培,可最大限度的利用自然光源,实现土地的大面积温室化,实现农作物的大面积保护地栽培和设施栽培,大幅提高农作物产量,最大幅度的提高农业效益。同时可利用该温室作为住房,实现彻底的田园住宅,使人类可以彻底回归自然。也可用它覆盖沙漠,只需覆盖1-10毫米左右厚的该材料即可达到保温、保湿效果,可采用地膜覆盖的方式。覆盖成本相当低廉。可用极少的材料实现沙漠快速全面覆盖,可彻底的固定流动沙丘,可实现彻底固沙,可彻底消灭沙尘暴。在覆盖材料上掏洞植树、种植沙漠植物等,可在沙漠中创造植被,可以将沙漠变为绿洲、森林。可用它覆盖地面,可彻底治理水土流失,用它覆盖水土流失严重的陡坡,可避免水土流失,促进植被恢复。将该材料做成球块状,可作为微生物培养基,可在泡沫内表面形成微生物培养温床,可更好的培养微生物菌群,可用于生物发酵、污水处理等诸多需要培植大量菌群的领域;用该材料制成颗粒,掺入土壤中,可作为保水剂,可很好的吸收水分,储存水分,调节土壤含水量,调节土壤团粒结构,提高土壤微生物活性,提高土壤肥力,可改良土壤,可大幅度提高农作物产量,农作物产量保守估计可提高30%以上;也可用它制作轻质土壤,可广泛用于土壤覆盖绿化、作物栽培、无土栽培、园艺栽培等诸多领域;也可用它进行草原地面覆盖或掺入土壤进行土壤改良,可保水保肥,提高牧草产量;也可用它进行沙漠土壤改良,可将它掺入沙土中,可在沙土中形成保水层,同样可起到报水保温作用,用该材料可更好地促进草木生长。固定流动沙丘时可采用泡沫玻璃做成方格状隔离圈,在隔离圈内沙土中掺入该材料即可种植物,可将沙漠治理成绿洲。
本泡沫材料发生器生产泡沫材料时,生产出的泡沫玻璃型材具有很好的韧性、弹性、和机械强度,热膨胀稳定性好、抗热振能力好,可轧制、切割、加工、铆钻、打磨、喷涂油漆、粘接、焊接。焊接可用激光焊接、高温气体烘烤焊接等多种方法,也可采用现有的多种玻璃焊接技术。可用它制作房屋、家具、门窗、地板、装饰材料、机械部件、管道、航空航天材料、电线绝缘皮(永不老化)等。泡沫玻璃型材可彻底淘汰钢 结构型材,用泡沫玻璃作成墙板可使房屋实现泡沫玻璃结构建造,墙板与型材可焊接在一起,可大大提高整体结构强度。将泡沫玻璃表面抛光打磨后,是很好的地面、墙面铺装材料,可作为地板、地板砖、墙面砖等使用;将泡沫玻璃表面上釉,可制出新型陶瓷产品;本泡沫玻璃做门窗可使门窗保温性能更好,使用寿命也远远超过铝合金门窗,可实现万年不坏;用本泡沫材料发生器生产的泡沫玻璃纤维,韧性、弹性更好,可用它制作多种面料,可作为装饰材料、服装面料、工业面料、无机纸张等使用,可更加环保,可大大节省木材等生物自然资源用量,可更好地保护环境。无机纸张可永久保存书画、记录文明,作为装饰材料、壁纸等使用具有更优越的性能。
用本泡沫材料发生器生产泡沫玻璃材料、泡沫玻璃纤维材料时,在制造泡沫玻璃的原料中加入其它成分的原料,可进一步改变泡沫玻璃性能。用本泡沫材料发生器生产的多种材质的泡沫纤维做成的服装面料、保暖服装透气保暖性能更好,服装更轻。用陶瓷材料、钨合金等耐高温材料制成的泡沫陶瓷、泡沫耐火材料等具有更高的耐温保温特性和更高的结构强度,可用于机械制造、发动机、耐火材料等诸多领域。用泡沫玻璃材料制造的小汽车造价可大幅降低,采用体积发泡10-100倍的纳米泡沫玻璃材料制作车体、车窗玻璃等,采用体积发泡1000-10000倍的泡沫玻璃材料制作车体内饰材料、轮胎、座椅等制造的机动小汽车,车重可大大降低,用氢气、氦气或水蒸汽作为发泡气体可进一步降低车重,甚至可使车重降低至零重量。车体强度可具有防弹车效果,可具有更好的静音效果,行车能耗可大大降低,可大幅度加宽轮胎、增加导流装置,可大幅提高车辆操控性能、安全性能。可将轮胎做成实体的有弹性的泡沫玻璃材料,可彻底杜绝爆胎事故发生。车内线路绝缘皮、内饰、座椅等均采用泡沫玻璃材料,可使车辆永不老化,可大大提高车辆使用寿命。车体外皮免漆,车体内饰、外皮只需打蜡即可保持车辆光亮如新。小刮、小蹭对车辆毫发无损。因车体极轻、车体强度和弹性极高,大大提高了车辆的抗碰撞、抗翻滚、提速、刹车等能力,安全性能大幅提高。机动小汽车停车可像停放自行车一样实现人工随意移动、摆放,停车更方便快捷。用泡沫材料制造的飞行器只要不超载,发动机空中停火后飞行器可以像降落伞一样缓缓飘落,可彻底杜绝空难发生,泡沫材料将广泛用于飞行器制造领域。用氦气或高温水蒸汽作为发泡气体可制成比空气还轻的飘浮材料,该材料可像气球一样飘浮在空中,用该材料制成的飞行器可更加节能,用该材料制成的飞行器也可以向飞艇一样运行,成为名符其实的飞船;用该材料制成的房子可飘浮在空中,在地面设置锚绳稳定即可,可真正建造出空中楼阁,可使人们住在天上, 可彻底杜绝地震、海啸等自然灾害,可大大拓展人类的生存空间。用该材料可建造漂在空中的气象站、电视发射台、信号台、雷达台、导航台、天文台、观光台、航天发射平台等。
本泡沫材料发生器作为泡沫材料生产设备使用时,可使泡沫材料成为世界的主导材料,可改变整个世界,可使绝大部分的人造材料都采用泡沫化,可大幅节省原料用量,节省资源,可以将自然界大量存在的氧化硅资源充分利用,可以获得大量廉价、环保、优质的多种材料,可使材料资源变得无比充足。氧化硅可成为用量最广泛的主导基础材料原料,泡沫玻璃可成为主导材料,可彻底解决材料资源问题。世界万物都是由材料构成的,随着新材料的诞生,可以创造出一个全新的世界。人类的文明时代是依据使用的主导材料界定的,人类文明从石器时代、青铜器时代,到铁器时代,直到今天,依然用钢铁作为主导材料,今天依然是铁器时代。纳米泡沫玻璃大量应用后,人类文明将步入一个全新的文明时代——泡沫玻璃时代,人类文明将步上一个新台阶,新的文明时代将开始。
本发明的技术方案并不限制于本发明所述的实施例的范围内。本发明未详尽描述的技术内容均为公知技术。

Claims (10)

  1. 泡沫材料发生器,包括壳体(1)和传动装置(2),其特征在于:壳体(1)上设置传动装置(2),壳体(1)内设置壳体腔(3),壳体腔(3)内设置增压搅拌发泡轮(4),传动装置(2)的传动轴(5)与增压搅拌发泡轮(4)连接,增压搅拌发泡轮(4)上设置多个增压搅拌体(6),增压搅拌体(6)迎风面与增压搅拌发泡轮(4)旋转轴向横截面呈倾斜角度,壳体腔(3)一端设置壳体腔进口(7),壳体腔(3)另一端设置壳体腔出口(8),靠近壳体腔出口(8)的壳体腔(3)内壁上设置环绕研磨盘(9),环绕研磨盘(9)中部设置环绕研磨盘进口(10),增压搅拌发泡轮(4)上靠近环绕研磨盘(9)端设置涡流研磨发泡盘(11),涡流研磨发泡盘(11)盘面顺应贴近环绕研磨盘(9)盘面,涡流研磨发泡盘(11)盘面与环绕研磨盘(9)盘面之间设置涡流研磨发泡腔(12)。
  2. 根据权利要求1所述的泡沫材料发生器,其特征在于:壳体腔(3)外壁设置保温装置(13)。
  3. 根据权利要求1所述的泡沫材料发生器,其特征在于:壳体腔(3)底部内壁向壳体腔出口(8)端逐渐抬高。
  4. 根据权利要求1所述的泡沫材料发生器,其特征在于:壳体(1)与传动装置(2)之间设置传动装置位置调节装置(14)。
  5. 根据权利要求1所述的泡沫材料发生器,其特征在于:传动轴(5)内设置冷却流道装置(15)。
  6. 根据权利要求1所述的泡沫材料发生器,其特征在于:壳体腔出口(8)设置流量调节装置(16)。
  7. 根据权利要求1所述的泡沫材料发生器,其特征在于:壳体腔进口(7)设置进气流量调节装置(17)。
  8. 根据权利要求1所述的泡沫材料发生器,其特征在于:环绕研磨盘(9)盘面与轴向横截面呈倾斜角度,涡流研磨发泡盘(11)盘面顺应贴近环绕研磨 盘(9)盘面设置。
  9. 根据权利要求1所述的泡沫材料发生器,其特征在于:增压搅拌发泡轮(4)上靠近壳体腔出口(8)端设置环流研磨发泡轮(18),环流研磨发泡轮(18)外周顺应贴近壳体腔(3)内壁,环流研磨发泡轮(18)外周与壳体腔(3)内壁之间设置环流研磨发泡腔(19)。
  10. 根据权利要求1、2、3、4、5、6、7、8或9任一项所述的泡沫材料发生器,其特征在于:增压搅拌发泡轮(4)一端连接传动装置(2)的传动轴(5),增压搅拌发泡轮(4)另一端连接旋转稳定装置(20)。
PCT/CN2015/095568 2014-11-30 2015-11-25 泡沫材料发生器 WO2016082764A1 (zh)

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