WO2016082639A1 - Stator iron core and stator, motor - Google Patents

Stator iron core and stator, motor Download PDF

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Publication number
WO2016082639A1
WO2016082639A1 PCT/CN2015/092565 CN2015092565W WO2016082639A1 WO 2016082639 A1 WO2016082639 A1 WO 2016082639A1 CN 2015092565 W CN2015092565 W CN 2015092565W WO 2016082639 A1 WO2016082639 A1 WO 2016082639A1
Authority
WO
WIPO (PCT)
Prior art keywords
stator
yoke
slot
piece
teeth
Prior art date
Application number
PCT/CN2015/092565
Other languages
French (fr)
Chinese (zh)
Inventor
樊学敏
朱婷婷
张守军
Original Assignee
广东威灵电机制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东威灵电机制造有限公司 filed Critical 广东威灵电机制造有限公司
Priority to KR1020177014227A priority Critical patent/KR20170090420A/en
Priority to SG11201704187VA priority patent/SG11201704187VA/en
Publication of WO2016082639A1 publication Critical patent/WO2016082639A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • H02K1/146Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/16Stator cores with slots for windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/16Stator cores with slots for windings
    • H02K1/165Shape, form or location of the slots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • H02K1/146Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • H02K1/148Sectional cores
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information

Definitions

  • the present invention relates to the field of electric machines, and in particular to a stator core and a stator having the stator core, and a motor having the stator.
  • An air conditioner fan motor commonly used in the prior art has the following structure:
  • the stator core is formed by only one punch, and the stator winding is wound around the stator yoke of the stator core.
  • the air conditioner fan motor has the following disadvantages in specific applications:
  • the winding path of the stator winding on the stator yoke is substantially rectangular, and the winding path is relatively long, thereby causing a large amount of enameled wire and comparing the loss of the stator winding. Large, and thus seriously affect the improvement of motor efficiency.
  • the object of the present invention is to overcome the deficiencies of the prior art described above, and provide a stator core, a stator, and an electric motor, which solves the problem that the existing stator winding has a long winding path on the stator yoke, resulting in a large amount of enameled wire and loss of the stator winding.
  • Technical problems that are difficult to improve with large motor efficiency.
  • a stator core comprising a stator yoke and a plurality of stator teeth disposed on the stator yoke, and a stator is formed between any two adjacent stator teeth a wire slot
  • the stator yoke has two opposite axial ends, and at least one of the axial ends is further recessed with a number of wire grooves equal to the number of the drop grooves, and each of the slots
  • the wire trough is disposed opposite to each of the drop grooves
  • the stator yoke has a radial partition portion partitioned between the opposite wire groove and the drop groove and is spaced apart from A circumferential partition between two adjacent wire grooves.
  • the above-described stator core includes two half-core splits that are joined to each other end to end, and the half-core split body is formed by stacking at least two punches in the axial direction.
  • the half core split body is formed by laminating a plurality of first punching pieces and a plurality of second punching pieces, and each of the first punching pieces is sequentially laminated to form a laminated body, each of which is a second punch is laminated on the body of the laminate The same side; or, each of the second punches is respectively laminated on both sides of the laminated body.
  • one side of the first punching piece is spaced apart from the first slot, and two sides of the second punching piece are respectively spaced apart from each other by a plurality of second slot slots and a plurality of a third slot, the number of the second slot and the number of the third slot are the same as the number of the first slot, and each of the second slot and the slot
  • the third port groove is disposed opposite to each other, and each of the first port groove and each of the second port grooves are axially stacked to form the drop groove, and each of the third port grooves is axially Stacked into the wire trough.
  • the first punching piece includes a first yoke piece and a plurality of first tooth pieces protruding from one side of the first yoke piece, and any two adjacent ones of the first tooth pieces are Forming one of the first port grooves;
  • the second punching piece includes a second yoke piece and a plurality of second tooth pieces protruding from a side of the second yoke piece, the second yoke piece including a half-circumferential yoke a yoke piece having the same number and the same number as the second tooth piece, wherein the second tooth piece and the yoke piece are respectively protruded from each other on opposite sides of the half-circumferential yoke piece, and any two adjacent A second port is formed between the second teeth, and a third port is formed between any two adjacent yoke pieces.
  • each of the stator teeth is circumferentially enclosed to form a hollow inner hole through which the rotor is bored, and the drop groove includes a notch adjacent to the hollow inner hole and a groove away from the hollow inner hole. And a slot between the slot and the slot, the slot extending obliquely along the hollow inner hole toward the side of the slot in a gradually increasing width, the slot shoulder The notch extends obliquely toward the side of the trough body in a gradually increasing width.
  • the number of the drop grooves is sixteen, and the inner diameter of the hollow inner hole is ⁇ 47 mm.
  • the stator wheel has a diameter of ⁇ 74 mm - 084 mm.
  • the stator teeth include wide teeth and narrow teeth having a width smaller than the width of the wide teeth, each of the wide teeth and each of the narrow teeth being circumferentially alternately distributed inside the stator yoke, and
  • the width of the wide tooth is 4.0 mm to 4.5 mm
  • the width of the narrow tooth is 3.0 mm to 3.5 mm
  • the width of one end of the notch near the hollow inner hole is 1.7 mm to 1.9 mm.
  • the width of the slot is from 0.5 mm to 0.8 mm
  • the radial extension of the slot is from 0.5 mm to 0.8 mm
  • the radial extension of the slot is 0. 45 mm - 0.65 Mm
  • the radial partition has a radial extension height of 1.0 mm to 6.0 mm.
  • an embodiment of the present invention further provides a stator including the stator core described above and a stator winding wound around the stator yoke. Further, an embodiment of the present invention further provides an electric machine including the stator described above and a rotor mated with the stator.
  • stator core, the stator and the motor provided by the present invention by recessing a wire groove opposite to the drop groove at at least one axial end of the stator yoke, so that the stator winding is wound around the stator yoke, Winding through the slot. Since the stator winding bypasses the wire slot in a diagonal line segment, the present invention is equivalent to changing a certain winding path of the existing stator winding from an L-shaped bending path to a line segment.
  • FIG. 1 is a schematic plan view showing a stator core according to an embodiment of the present invention.
  • FIG. 2 is a schematic perspective structural view of a half iron core split body according to an embodiment of the present invention.
  • FIG. 3 is a schematic plan view showing a planar structure of a half-core split body according to an embodiment of the present invention
  • FIG. 4 is a schematic plan view showing a first punching piece according to an embodiment of the present invention.
  • FIG. 5 is a schematic plan view showing a second punching piece according to an embodiment of the present invention.
  • FIG. 6 is a schematic cross-sectional structural view of a motor according to an embodiment of the present invention.
  • a stator core 1 includes a stator yoke 11 and a plurality of stator teeth 12 disposed on the stator yoke 11 between any two adjacent stator teeth 12
  • a drop line 13 is formed, the stator yoke 11 has two opposite axial ends (axially extending ends), and at least one of the axial ends is concavely equal in number to the number of the drop grooves 13
  • the wire passing groove 14 is disposed opposite to each of the wire passing grooves 14 and the respective drop grooves 13, and the stator yoke 11 has a radial partition portion which is disposed between the opposing wire passing groove 14 and the falling groove 13 111 and a circumferential partition portion 112 interposed between adjacent two wire passing grooves 14.
  • the opposite wire troughs 14 and the drop grooves 13 are respectively disposed on two sides of the radial partition portion 111, and the wire trough 14 and the drop groove 13 are arranged in a mouth shape, and the chute and the drop groove are arranged.
  • the mouth of the 13 is opposite to the radial partition portion 111, that is, the direction of the mouth of the wire groove 14 is opposite to the direction of the mouth of the drop groove 13.
  • the wire groove 14 opposite to each of the drop grooves 13 is recessed at at least one axial end of the stator yoke 11 so that the existing stator winding 2 can be
  • a certain winding path wound on the stator yoke 11 is changed from an L-shaped bending path to a line path, thereby effectively shortening the winding path of the stator winding 2 on the stator yoke 11, reducing the amount of enameled wire and the stator winding.
  • the loss of 2 provides a new solution for the improvement of motor efficiency, and helps to reduce the temperature rise during motor operation, which is beneficial to extend the service life of the motor.
  • the above-described stator core 1 includes two half-core split bodies 10 which are joined to each other end to end, that is, the stator core 1 is separated by two half-core cores for 10 weeks.
  • the splicing is formed; and the half core split body 10 is formed by laminating at least two punching sheets in the axial direction.
  • the two semi-core split bodies 10 are respectively laminated by using punching sheets, and then the sub-windings 2 are separately wound on the stator yokes 11 of the two half-core split bodies 10, and finally two and a half are further
  • the core split body 10 is welded to form an integral stator core 1.
  • the stator core 1 is divided into two half-core split bodies 10 separately manufactured and wound separately, so that the winding of the stator winding 2 on the stator yoke 11 can be facilitated, thereby ensuring that the stator winding 2 is in the stator.
  • the smoothness of winding on the yoke 11 and the winding efficiency of the stator winding 2 are improved.
  • the semi-core split body 10 is formed by laminating at least two kinds of punching pieces in the axial direction, so that at least one axial end portion of the stator core 1 formed by lamination can be formed to form the wire groove 14 , thereby facilitating the formation of the wire groove 14 .
  • the winding path of the stator winding 2 on the stator yoke 11 can be effectively shortened; at the same time, the semi-core split body 10 is laminated by punching, which can simplify the production process of the stator core 1 and reduce the stator iron.
  • the two half-core split bodies 10 joined to form the stator core 1 have the same structure, that is, the two half-core split bodies 10 correspond to the stator cores 1 being diametrically aligned along one of their axes of symmetry. It is divided into segments, which helps to reduce the number of components and facilitates the interchangeability of components. [0025]
  • the half core split body 10 is formed by laminating a plurality of first punching pieces 101 and a plurality of second punching pieces 102, and each of the first punching pieces is formed.
  • 101 is sequentially laminated to form a lamination main body, that is, each of the first punching pieces 101 is sequentially laminated together, and each of the second punching pieces 102 is laminated on the same side of the lamination main body, so that the finally formed stator core 1 is formed.
  • the wire grooves 14 are formed only at one axial end portion; or, the second punching plates 102 are respectively laminated on both sides of the laminated body, such that the finally formed stator core 1 is at both axial ends A wire groove 14 is formed.
  • the half core split body 10 is only formed by laminating the two punching sheets of the first punching piece 101 and the second punching piece 102, and each of the first punching pieces 101 is laminated together, and each second punching
  • the sheet 102 is laminated on one side of each of the first punching sheets 101 and may be laminated on both sides of each of the second punching sheets 102, so that the wire grooves 14 can be formed only at one axial end of the stator yoke 11 respectively.
  • the effect and the effect of forming the wire groove 14 at both axial ends of the stator yoke 11 are obtained.
  • the half core split body 10 may also be formed by laminating two or more punches, so that the formed wire trunk groove 14 is a stepped groove.
  • one side of the first punching piece 101 is spaced apart from each other by a plurality of first opening grooves 1011, and two sides of the second punching piece 102 are respectively spaced apart.
  • a plurality of second port slots 1021 and a plurality of third port slots 1022, the number of the second port slots 1021 and the number of the third port slots 1022 are the same as the number of the first slot slots 1 011, and each The second port groove 1021 is respectively disposed opposite to the third port groove 1022, and each of the first port groove 1011 and each of the second port groove 1021 are axially stacked into a drop groove 13 for each third port.
  • the grooves 102 2 are stacked in the axial direction into the wire grooves 14.
  • the shape of the first port groove 1011 is the same as that of the second port groove 1021, and is the same as the cross-sectional shape of the drop groove 13, and the shape of the third port groove 1022 is the same as that of the wire groove 14.
  • the first punching piece 101 includes a first yoke piece 1012 and a plurality of first tooth pieces 1013 protruding from the side of the first yoke piece 1012, any A first port groove 1011 is formed between the two adjacent first teeth 1013;
  • the second punching piece 102 includes a second yoke piece 1023 and a plurality of second pieces protruding from the second yoke piece 10 23 side. 1024, the second yoke piece 1023 includes a half-circumferential yoke 10231 and a number of the same ribs 10232 as the second tooth piece 1024.
  • the second tooth piece 1024 and the convex yoke piece 10232 are respectively protruded from the half-circumferential yoke piece 10231.
  • the circumferential width of the yoke piece 10232 is equal to the circumferential width of the root portion of the second tooth 1024 opposite thereto, and a second port groove 102 1 is formed between any two adjacent second teeth 1024.
  • a third port groove 1022 is formed between any two adjacent yoke pieces 10232.
  • First tooth 1013 and The second tooth piece 1024 is laminated to form the stator tooth 12, the first yoke piece 1012 and the second yoke piece 1023 are laminated to form the stator yoke 11, and the half-circumference yoke piece 10231 is laminated to form a radial partition portion 111, and the convex yoke piece 10232 is laminated. A circumferential partition portion 112 is formed.
  • each stator tooth 12 is enclosed in a circumferential direction to form a hollow inner hole 15 through which the rotor 3 is bored, and the drop groove 13 includes a hollow inner hole 15 a notch 131, a groove body 132 away from the hollow inner hole 15, and a groove shoulder 123 between the notch 131 and the groove body 132.
  • the notch 131 faces the groove shoulder 123 along the hollow inner hole 15 in a gradually increasing width L1.
  • the side slope extends, and the shoulder 123 extends obliquely toward the side of the groove body 132 along the slot 131 in such a manner that the width L1 gradually increases.
  • each of the stator teeth 12 is protruded in the circumferential direction on the inner side wall of the stator yoke 11, i.e., the hollow inner hole 15 is formed inside the stator teeth 12.
  • the stator winding 2 can be better wound in the drop line 13 on the one hand, and the stator tooth 12 and the stator yoke 11 can be further improved on the other hand.
  • the uniformity of the dense distribution helps to improve the material utilization of the stator and improve the efficiency of the motor.
  • the number of the drop grooves 13 is sixteen, that is, each half-core split body 10 has eight drop grooves 13; the inner diameter D1 of the hollow inner hole 15 ⁇ 47 mm
  • the outer diameter D2 of the stator yoke 11 is ⁇ 74 ⁇ - ⁇ 84 ⁇ ;
  • the stator teeth 12 include the wide teeth 121 and the circumferential width (projection width in the circumferential direction of the stator core 1) narrow teeth smaller than the circumferential width of the wide teeth 122
  • the wide teeth 121 and the narrow teeth 122 are alternately distributed in the circumferential direction on the inner side of the stator yoke 11, and the width L1 of the wide teeth (projection width in the circumferential direction of the stator core 1) is 4.0 mm to 4.5 mm, narrow teeth
  • the width L2 (projection width in the circumferential direction of the stator core 1) is 3.0 mm to 3.5 mm;
  • the width L3 of the notch 131 near the end of the hollow inner hole 15 (projection width in the circumferential direction of the stator core 1) 1.7 mm to 1.9 mm, the width L4 of the end of the notch 131 near the shoulder 123 (projection width in
  • the stator teeth 12 include a root 1201 protruding from an inner wall of the stator yoke 11 and a crown 1202 protruding from an end of the root 1201.
  • Each of the roots 1201 is along the stator yoke in a form of a circumferential width L1.
  • the inner wall of the eleventh portion extends toward the crown 1202, and the circumferential width of each of the circumferential partition portions 112 is equal to the circumferential width of the tooth root 1201 of the stator teeth 12 opposed thereto.
  • the width L1 of the wide tooth 121 refers to the circumferential width of the tooth root 1201 of the wide tooth 121
  • the width L2 of the narrow tooth 122 refers to the circumferential width of the tooth root 1201 of the narrow tooth 122, and each width.
  • the circumferential width L1 of the tooth root 1201 of the tooth 121 is equal, both of which are 4.0 mm to 4.5 mm
  • the circumferential width L2 of the root 1201 of each narrow tooth 122 is equal, and both are 3.0 mm to 3.5 mm.
  • the stator winding 2 can be better wound in the drop line 13 and the magnetic field distribution of the stator yoke 11 and the stator teeth 12 can be made reasonable.
  • Uniform in this way, on the one hand, the temperature rise during the operation of the motor is reduced, the service life of the motor is prolonged, and the efficiency of the motor is improved; on the other hand, the material utilization rate of the punch is improved, and the stator core 1 is reduced. Material costs.
  • the first tooth piece 1013 includes a first wide tooth piece 10131 and a first narrow tooth piece 10132 which are alternately arranged with each other, adjacent to the first wide tooth piece 10131 and the first narrow A first slot 1011 is formed between the teeth 10132.
  • the root width of the first wide blade 10131 is L1
  • the root width of the first narrow blade 10132 is L2
  • the second blade 1024 includes a plurality of alternately arranged.
  • the second wide tooth piece 10241 and the second narrow tooth piece 1024 2 form a second port groove 1021 between the adjacent second wide tooth piece 1041 and the second narrow tooth piece 1042, and the root width of the second wide tooth piece 10241 is L1, the root width of the second narrow tooth piece 1042 is L2, the first wide tooth piece 10131 and the second wide tooth piece 1041 are laminated to form the wide tooth 121, and the first narrow tooth piece 10132 and the second narrow tooth piece 102424 are stacked.
  • the pressure forms a narrow tooth 122.
  • the outer wall of the stator yoke 11 is further provided with a trimming structure 16, which is equivalent to using a plane to cut off part of the material of the stator yoke 11 after the stator A tangent plane formed on the outer wall of the yoke 11.
  • the arrangement of the trimming structure 16 optimizes the magnetic field distribution of the stator yoke 11 on the one hand, so that the magnetic field distribution of the stator yoke 11 and the stator teeth 12 is more uniform; on the other hand, the material cost of the stator core 1 is reduced.
  • the outer wall of the stator yoke 11 may not be provided with the trimming structure 16.
  • an embodiment of the present invention further provides a stator including the stator core 1 described above and a stator winding 2 wound around the stator yoke 11.
  • the stator since the stator core 1 described above is used, the winding path of the stator winding 2 on the stator yoke 11 can be effectively shortened, thereby reducing the amount of the enameled wire and the loss of the stator winding 2, and further It can provide a new solution for the improvement of motor efficiency. At the same time, it can also reduce the temperature rise during motor operation, which can help avoid the situation that the motor temperature is too high, which will help to extend the service life of the motor. Helps reduce the cost of the motor.
  • an embodiment of the present invention further provides an electric motor including the stator and the above The rotor 3 mated with the stator.
  • the motor provided by the embodiment of the invention adopts the above-mentioned stator, so that the efficiency of the motor can be effectively improved on the one hand, and the phenomenon that the running temperature of the motor is too high can be avoided on the other hand.
  • the motor provided by the embodiment of the present invention is specifically a plastic-sealed motor, which further includes a rotating shaft 5, a plastic sealing shell 4, a first end cover 6, a second end cover 7, and a first bearing 8.
  • the second bearing 9, the rotor 3, the first bearing 8 and the second bearing 9 are all fitted on the rotating shaft 5, and the first bearing 8 and the second bearing 9 are respectively located on both sides of the rotor 3, and the rotor 3 is passed through the stator core
  • the first bearing 8 is mounted in the first end cap 6, the second bearing 9 is mounted in the second end cap 7, and the plastic enclosure 4 is encapsulated in the stator, the rotor 3 and the first by using BMC plastic sealing material.
  • the second end cap 7 is mounted to the end of the plastic enclosure 4 remote from the first end cap 6.
  • the rotor 3 is mounted on the rotating shaft 5 in an interference fit manner, so that the rotating shaft 5 can be rotated by the rotor 3 to achieve the purpose of outputting power outward.
  • the motor provided by the embodiment of the invention is preferably applied to the motor of the air-conditioning fan, so that the winding path of the stator winding 2 on the stator yoke 11 is shortened and the amount of enameled wire is reduced relative to the motor of the existing air-conditioning fan.
  • the effect of reducing the loss of the stator winding 2 and improving the efficiency of the motor is obvious.
  • the motor provided by the embodiment of the present invention can also be applied to other motors, such as motors of household appliances such as range hoods, washing machines, and clothes dryers.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Abstract

A stator iron core (1) and stator, motor, related to the field of motor, the stator iron core comprising: a stator yoke (11) and several stator teeth (12) disposed on the stator yoke. A bottom slot (13) is formed between any two neighboring stator teeth, the stator yoke has two axial ends disposed in opposite directions, top slots (14) in a same quantity as the bottom slots are disposed on at least one of the two axial ends, each top slot is disposed to be paired up with a respective bottom slot, the stator yoke has a radial spacer portion (111) spaced and disposed between the top slot and the bottom slot and a circumferential spacer portion (112) spaced and disposed between two neighboring top slots. Disposing the top slot opposite to the bottom slot recessed on at least one end portion in the axial direction of the stator yoke effectively shortens the winding path of the stator winding set on the stator yoke, thus reducing the amount of enamel wire and the consumption of the stator winding set, further increasing motor efficiency.

Description

说明书 发明名称:定子铁芯及定子、 电机 技术领域  Title: Inventor Name: Stator Core and Stator, Motor Technology
[0001] 本发明属于电机领域, 尤其涉及一种定子铁芯及具有该定子铁芯的定子、 具有 该定子的电机。  [0001] The present invention relates to the field of electric machines, and in particular to a stator core and a stator having the stator core, and a motor having the stator.
背景技术  Background technique
[0002] 现有技术中常用的一种空调风扇电机具有如下结构: 定子铁芯只由一种冲片叠 压而成, 且定子绕组绕设于定子铁芯的定子轭上。 该空调风扇电机在具体应用 中存在以下不足之处: 定子绕组在定子轭上的绕线路径大致为矩形, 其绕线路 径比较长, 从而导致漆包线的用量较多, 且使得定子绕组的损耗比较大, 进而 严重影响了电机效率的提升。  [0002] An air conditioner fan motor commonly used in the prior art has the following structure: The stator core is formed by only one punch, and the stator winding is wound around the stator yoke of the stator core. The air conditioner fan motor has the following disadvantages in specific applications: The winding path of the stator winding on the stator yoke is substantially rectangular, and the winding path is relatively long, thereby causing a large amount of enameled wire and comparing the loss of the stator winding. Large, and thus seriously affect the improvement of motor efficiency.
技术问题  technical problem
[0003] 本发明的目的在于克服上述现有技术的不足, 提供了定子铁芯及定子、 电机, 其解决了现有定子绕组在定子轭上绕线路径比较长导致漆包线用量多、 定子绕 组损耗大、 电机效率难以提升的技术问题。  [0003] The object of the present invention is to overcome the deficiencies of the prior art described above, and provide a stator core, a stator, and an electric motor, which solves the problem that the existing stator winding has a long winding path on the stator yoke, resulting in a large amount of enameled wire and loss of the stator winding. Technical problems that are difficult to improve with large motor efficiency.
问题的解决方案  Problem solution
技术解决方案  Technical solution
[0004] 为达到上述目的, 本发明采用的技术方案是: 定子铁芯, 包括定子轭和若干个 设于所述定子轭上的定子齿, 任意两相邻所述定子齿之间都形成一个落线槽, 所述定子轭具有两个反向设置的轴向端部, 至少一个所述轴向端部上还凹设有 数量与所述落线槽数量相等的过线槽, 且各所述过线槽与各所述落线槽分别两 两相对设置, 所述定子轭具有隔设于相对的所述过线槽与所述落线槽之间的径 向隔设部和隔设于相邻两所述过线槽之间的周向隔设部。  [0004] In order to achieve the above object, the technical solution adopted by the present invention is: a stator core, comprising a stator yoke and a plurality of stator teeth disposed on the stator yoke, and a stator is formed between any two adjacent stator teeth a wire slot, the stator yoke has two opposite axial ends, and at least one of the axial ends is further recessed with a number of wire grooves equal to the number of the drop grooves, and each of the slots The wire trough is disposed opposite to each of the drop grooves, and the stator yoke has a radial partition portion partitioned between the opposite wire groove and the drop groove and is spaced apart from A circumferential partition between two adjacent wire grooves.
[0005] 优选地, 上述的定子铁芯包括两个首尾相互接合的半铁芯分体, 所述半铁芯分 体由至少两种冲片沿轴向叠压而成。  [0005] Preferably, the above-described stator core includes two half-core splits that are joined to each other end to end, and the half-core split body is formed by stacking at least two punches in the axial direction.
[0006] 优选地, 所述半铁芯分体由若干个第一冲片和若干个第二冲片叠压而成, 各所 述第一冲片依次叠压形成叠片主体, 各所述第二冲片都叠压于所述叠片主体的 同一侧; 或者, 各所述第二冲片分别叠压于所述叠片主体的两侧。 [0006] Preferably, the half core split body is formed by laminating a plurality of first punching pieces and a plurality of second punching pieces, and each of the first punching pieces is sequentially laminated to form a laminated body, each of which is a second punch is laminated on the body of the laminate The same side; or, each of the second punches is respectively laminated on both sides of the laminated body.
[0007] 优选地, 所述第一冲片的一侧间隔设有若干个第一幵口槽, 所述第二冲片的两 侧分别间隔设有若干个第二幵口槽和若干个第三幵口槽, 所述第二幵口槽的数 量、 所述第三幵口槽的数量都与所述第一幵口槽的数量相同, 且各所述第二幵 口槽分别与各所述第三幵口槽两两相对设置, 各所述第一幵口槽和各所述第二 幵口槽沿轴向叠成所述落线槽, 各所述第三幵口槽沿轴向叠成所述过线槽。  [0007] Preferably, one side of the first punching piece is spaced apart from the first slot, and two sides of the second punching piece are respectively spaced apart from each other by a plurality of second slot slots and a plurality of a third slot, the number of the second slot and the number of the third slot are the same as the number of the first slot, and each of the second slot and the slot The third port groove is disposed opposite to each other, and each of the first port groove and each of the second port grooves are axially stacked to form the drop groove, and each of the third port grooves is axially Stacked into the wire trough.
[0008] 优选地, 所述第一冲片包括第一轭片和若干个凸设于所述第一轭片一侧的第一 齿片, 任意两相邻所述第一齿片之间都形成一个所述第一幵口槽; 所述第二冲 片包括第二轭片和若干个凸设于所述第二轭片一侧的第二齿片, 所述第二轭片 包括半周轭片和数量与所述第二齿片数量相同的凸轭片, 所述第二齿片和所述 凸轭片分别两两相对凸设于所述半周轭片的两侧, 任意两相邻所述第二齿片之 间都形成一个所述第二幵口槽, 任意两相邻所述凸轭片之间都形成一个所述第 三幵口槽。  [0008] Preferably, the first punching piece includes a first yoke piece and a plurality of first tooth pieces protruding from one side of the first yoke piece, and any two adjacent ones of the first tooth pieces are Forming one of the first port grooves; the second punching piece includes a second yoke piece and a plurality of second tooth pieces protruding from a side of the second yoke piece, the second yoke piece including a half-circumferential yoke a yoke piece having the same number and the same number as the second tooth piece, wherein the second tooth piece and the yoke piece are respectively protruded from each other on opposite sides of the half-circumferential yoke piece, and any two adjacent A second port is formed between the second teeth, and a third port is formed between any two adjacent yoke pieces.
[0009] 优选地, 各所述定子齿沿圆周方向围合形成供转子穿设的中空内孔, 所述落线 槽包括靠近所述中空内孔的槽口、 远离所述中空内孔的槽体和位于所述槽口与 所述槽体之间的槽肩, 所述槽口沿所述中空内孔以宽度逐渐增大的形式朝向所 述槽肩所在侧倾斜延伸, 所述槽肩沿所述槽口以宽度逐渐增大的形式朝向所述 槽体所在侧倾斜延伸。  [0009] Preferably, each of the stator teeth is circumferentially enclosed to form a hollow inner hole through which the rotor is bored, and the drop groove includes a notch adjacent to the hollow inner hole and a groove away from the hollow inner hole. And a slot between the slot and the slot, the slot extending obliquely along the hollow inner hole toward the side of the slot in a gradually increasing width, the slot shoulder The notch extends obliquely toward the side of the trough body in a gradually increasing width.
[0010] 优选地, 所述落线槽的数量为十六个, 且所述中空内孔的内径为 Φ47 mm  [0010] Preferably, the number of the drop grooves is sixteen, and the inner diameter of the hollow inner hole is Φ47 mm.
-049mm, 所述定子辆的夕卜径为 Φ74 mm -084mm。  -049mm, the stator wheel has a diameter of Φ74 mm - 084 mm.
[0011] 优选地, 所述定子齿包括宽齿和宽度小于所述宽齿宽度的窄齿, 各所述宽齿和 各所述窄齿沿周向交替分布于所述定子轭的内侧, 且所述宽齿的宽度为 4.0mm〜 4.5mm, 所述窄齿的宽度为 3.0mm〜3.5mm; 所述槽口之靠近所述中空内孔的一 端的宽度为 1.7mm- 1.9mm, 所述槽口之靠近所述槽肩的一端的宽度为 1.8m〜2.0 mm; 所述槽口的径向延伸高度为 0.5mm〜0.8mm, 所述槽肩的径向延伸高度为 0. 45mm— 0.65mm, 所述径向隔设部的径向延伸高度为 1.0mm〜6.0mm。  [0011] Preferably, the stator teeth include wide teeth and narrow teeth having a width smaller than the width of the wide teeth, each of the wide teeth and each of the narrow teeth being circumferentially alternately distributed inside the stator yoke, and The width of the wide tooth is 4.0 mm to 4.5 mm, the width of the narrow tooth is 3.0 mm to 3.5 mm, and the width of one end of the notch near the hollow inner hole is 1.7 mm to 1.9 mm. The width of the slot is from 0.5 mm to 0.8 mm, the radial extension of the slot is from 0.5 mm to 0.8 mm, and the radial extension of the slot is 0. 45 mm - 0.65 Mm, the radial partition has a radial extension height of 1.0 mm to 6.0 mm.
[0012] 进一步地, 本发明实施例还提供了定子, 其包括上述的定子铁芯和绕设于所述 定子轭上的定子绕组。 [0013] 进一步地, 本发明实施例还提供了电机, 其包括上述的定子和与所述定子配合 的转子。 Further, an embodiment of the present invention further provides a stator including the stator core described above and a stator winding wound around the stator yoke. Further, an embodiment of the present invention further provides an electric machine including the stator described above and a rotor mated with the stator.
发明的有益效果  Advantageous effects of the invention
有益效果  Beneficial effect
[0014] 本发明提供的定子铁芯及定子、 电机, 通过在定子轭的至少一个轴向端部凹设 与落线槽相对的过线槽, 使得定子绕组绕设于定子轭上吋, 会绕经过线槽。 而 由于定子绕组是以斜线段绕过过线槽的, 故, 相对于现有技术而言, 本发明相 当于是将现有定子绕组的某一段绕线路径由 L形弯折路径改成了线段路径, 这样 , 根据两点之间线段最短的原理我们可知, 本发明有效缩短了定子绕组在定子 轭上的绕线路径, 从而减少了漆包线的用量和定子绕组的损耗, 进而可为电机 效率的提升提供了一种新的解决方案。 对附图的简要说明  [0014] The stator core, the stator and the motor provided by the present invention, by recessing a wire groove opposite to the drop groove at at least one axial end of the stator yoke, so that the stator winding is wound around the stator yoke, Winding through the slot. Since the stator winding bypasses the wire slot in a diagonal line segment, the present invention is equivalent to changing a certain winding path of the existing stator winding from an L-shaped bending path to a line segment. The path, in this way, according to the principle of the shortest line segment between two points, we can know that the invention effectively shortens the winding path of the stator winding on the stator yoke, thereby reducing the amount of enameled wire and the loss of the stator winding, and thus the efficiency of the motor. Enhancements provide a new solution. Brief description of the drawing
附图说明  DRAWINGS
[0015] 图 1是本发明实施例提供的定子铁芯的平面结构示意图;  1 is a schematic plan view showing a stator core according to an embodiment of the present invention;
[0016] 图 2是本发明实施例提供的半铁芯分体的立体结构示意图; 2 is a schematic perspective structural view of a half iron core split body according to an embodiment of the present invention;
[0017] 图 3是本发明实施例提供的半铁芯分体的平面结构示意图; 3 is a schematic plan view showing a planar structure of a half-core split body according to an embodiment of the present invention;
[0018] 图 4是本发明实施例提供的第一冲片的平面结构示意图; 4 is a schematic plan view showing a first punching piece according to an embodiment of the present invention;
[0019] 图 5是本发明实施例提供的第二冲片的平面结构示意图; 5 is a schematic plan view showing a second punching piece according to an embodiment of the present invention;
[0020] 图 6是本发明实施例提供的电机的剖面结构示意图。 6 is a schematic cross-sectional structural view of a motor according to an embodiment of the present invention.
本发明的实施方式 Embodiments of the invention
[0021] 为了使本发明的目的、 技术方案及优点更加清楚明白, 以下结合附图及实施例 , 对本发明进行进一步详细说明。 应当理解, 此处所描述的具体实施例仅仅用 以解释本发明, 并不用于限定本发明。  [0021] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
[0022] 需要说明的是, 当元件被称为 "固定于"或"设置于 "另一个元件上吋, 它可以直 接在另一个元件上或者可能同吋存在居中元件。 当一个元件被称为是 "连接 "另一 个元件, 它可以是直接连接另一个元件或者可能同吋存在居中元件。 [0023] 如图 1和图 2所示, 本发明实施例提供的定子铁芯 1, 包括定子轭 11和若干个设 于定子轭 11上的定子齿 12, 任意两相邻定子齿 12之间都形成一个落线槽 13, 定 子轭 11具有两个反向设置的轴向端部 (轴向延伸的端部) , 至少一个轴向端部 上还凹设有数量与落线槽 13数量相等的过线槽 14, 且各过线槽 14与各落线槽 13 分别两两相对设置, 定子轭 11具有隔设于相对的过线槽 14与落线槽 13之间的径 向隔设部 111和隔设于相邻两过线槽 14之间的周向隔设部 112。 相对的过线槽 14 与落线槽 13分别设于径向隔设部 111的两侧, 且过线槽 14与落线槽 13都呈幵口状 设置, 线槽的幵口与落线槽 13的幵口都背对径向隔设部 111, 即过线槽 14的幵口 方向与落线槽 13的幵口方向反向设置。 本发明实施例, 依据两点之间线段最短 的原理, 在定子轭 11的至少一个轴向端部凹设与各落线槽 13相对的过线槽 14, 这样, 可将现有定子绕组 2在定子轭 11上绕制的某一段绕线路径由 L形弯折路径 改成了线段路径, 从而有效缩短了定子绕组 2在定子轭 11上的绕线路径, 减少了 漆包线的用量和定子绕组 2的损耗, 进而可为电机效率的提升提供了一种新的解 决方案, 并利于减小电机运行过程中的温升, 利于延长电机的使用寿命。 [0022] It is to be noted that when an element is referred to as being "fixed" or "in" another element, it can be directly on the other element or possibly the same. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or. As shown in FIG. 1 and FIG. 2, a stator core 1 according to an embodiment of the present invention includes a stator yoke 11 and a plurality of stator teeth 12 disposed on the stator yoke 11 between any two adjacent stator teeth 12 A drop line 13 is formed, the stator yoke 11 has two opposite axial ends (axially extending ends), and at least one of the axial ends is concavely equal in number to the number of the drop grooves 13 The wire passing groove 14 is disposed opposite to each of the wire passing grooves 14 and the respective drop grooves 13, and the stator yoke 11 has a radial partition portion which is disposed between the opposing wire passing groove 14 and the falling groove 13 111 and a circumferential partition portion 112 interposed between adjacent two wire passing grooves 14. The opposite wire troughs 14 and the drop grooves 13 are respectively disposed on two sides of the radial partition portion 111, and the wire trough 14 and the drop groove 13 are arranged in a mouth shape, and the chute and the drop groove are arranged. The mouth of the 13 is opposite to the radial partition portion 111, that is, the direction of the mouth of the wire groove 14 is opposite to the direction of the mouth of the drop groove 13. In the embodiment of the present invention, according to the principle that the line segment between the two points is the shortest, the wire groove 14 opposite to each of the drop grooves 13 is recessed at at least one axial end of the stator yoke 11 so that the existing stator winding 2 can be A certain winding path wound on the stator yoke 11 is changed from an L-shaped bending path to a line path, thereby effectively shortening the winding path of the stator winding 2 on the stator yoke 11, reducing the amount of enameled wire and the stator winding. The loss of 2, in turn, provides a new solution for the improvement of motor efficiency, and helps to reduce the temperature rise during motor operation, which is beneficial to extend the service life of the motor.
[0024] 优选地, 如图 1和图 2所示, 上述的定子铁芯 1包括两个首尾相互接合的半铁芯 分体 10, 即定子铁芯 1由两个半铁芯分体 10周向拼接而成; 且半铁芯分体 10由至 少两种冲片沿轴向叠压而成。 在具体生产中, 先采用冲片分别叠压形成两个半 铁芯分体 10, 然后单独在两个半铁芯分体 10的定子轭 11上绕制定子绕组 2, 最后 再将两个半铁芯分体 10焊接形成一整体定子铁芯 1。 本实施方案中, 将定子铁芯 1分成两个半铁芯分体 10单独制造并分别绕线, 这样, 可便于定子绕组 2在定子 轭 11上的绕制, 从而可保证定子绕组 2在定子轭 11上绕制的顺畅性和提高定子绕 组 2的绕制效率。 而将半铁芯分体 10设为由至少两种冲片沿轴向叠压而成, 可保 证叠压形成的定子铁芯 1的至少一轴向端部可形成过线槽 14, 进而利于保证定子 绕组 2在定子轭 11上的绕线路径可有效缩短; 同吋, 使半铁芯分体 10采用冲片叠 压而成, 可利于简化定子铁芯 1的生产工艺和利于降低定子铁芯 1的生产成本。 优选地, 本实施方案中, 接合形成定子铁芯 1的两个半铁芯分体 10为相同的结构 , 即两半铁芯分体 10相当于将定子铁芯 1沿其一对称轴对半分割而成, 这样, 利 于减少部件的数量, 并利于提高部件的互换性。 [0025] 优选地, 如图 2、 图 4和图 5所示, 半铁芯分体 10由若干个第一冲片 101和若干个 第二冲片 102叠压而成, 各第一冲片 101依次叠压形成叠片主体, 即各第一冲片 1 01依次叠压在一起, 各第二冲片 102都叠压于叠片主体的同一侧, 这样, 使得最 终形成的定子铁芯 1只在一个轴向端部形成过线槽 14; 或者, 各第二冲片 102分 别叠压于叠片主体的两侧, 这样, 使得最终形成的定子铁芯 1在两个轴向端部都 形成过线槽 14。 本实施例中, 半铁芯分体 10只由第一冲片 101和第二冲片 102这 两种冲片叠压而成, 且各第一冲片 101叠压在一起, 各第二冲片 102叠压于各第 一冲片 101的单侧也可叠压于各第二冲片 102的两侧, 从而可分别实现只在定子 轭 11的一个轴向端部形成过线槽 14的效果和同吋在定子轭 11的两个轴向端部形 成过线槽 14的效果。 当然了, 具体应用中, 半铁芯分体 10也可为由两种以上的 冲片叠压而成, 这样可使得形成的过线槽 14为阶梯槽。 [0024] Preferably, as shown in FIG. 1 and FIG. 2, the above-described stator core 1 includes two half-core split bodies 10 which are joined to each other end to end, that is, the stator core 1 is separated by two half-core cores for 10 weeks. The splicing is formed; and the half core split body 10 is formed by laminating at least two punching sheets in the axial direction. In the specific production, the two semi-core split bodies 10 are respectively laminated by using punching sheets, and then the sub-windings 2 are separately wound on the stator yokes 11 of the two half-core split bodies 10, and finally two and a half are further The core split body 10 is welded to form an integral stator core 1. In the present embodiment, the stator core 1 is divided into two half-core split bodies 10 separately manufactured and wound separately, so that the winding of the stator winding 2 on the stator yoke 11 can be facilitated, thereby ensuring that the stator winding 2 is in the stator. The smoothness of winding on the yoke 11 and the winding efficiency of the stator winding 2 are improved. The semi-core split body 10 is formed by laminating at least two kinds of punching pieces in the axial direction, so that at least one axial end portion of the stator core 1 formed by lamination can be formed to form the wire groove 14 , thereby facilitating the formation of the wire groove 14 . The winding path of the stator winding 2 on the stator yoke 11 can be effectively shortened; at the same time, the semi-core split body 10 is laminated by punching, which can simplify the production process of the stator core 1 and reduce the stator iron. The production cost of the core 1. Preferably, in the present embodiment, the two half-core split bodies 10 joined to form the stator core 1 have the same structure, that is, the two half-core split bodies 10 correspond to the stator cores 1 being diametrically aligned along one of their axes of symmetry. It is divided into segments, which helps to reduce the number of components and facilitates the interchangeability of components. [0025] Preferably, as shown in FIG. 2, FIG. 4 and FIG. 5, the half core split body 10 is formed by laminating a plurality of first punching pieces 101 and a plurality of second punching pieces 102, and each of the first punching pieces is formed. 101 is sequentially laminated to form a lamination main body, that is, each of the first punching pieces 101 is sequentially laminated together, and each of the second punching pieces 102 is laminated on the same side of the lamination main body, so that the finally formed stator core 1 is formed. The wire grooves 14 are formed only at one axial end portion; or, the second punching plates 102 are respectively laminated on both sides of the laminated body, such that the finally formed stator core 1 is at both axial ends A wire groove 14 is formed. In this embodiment, the half core split body 10 is only formed by laminating the two punching sheets of the first punching piece 101 and the second punching piece 102, and each of the first punching pieces 101 is laminated together, and each second punching The sheet 102 is laminated on one side of each of the first punching sheets 101 and may be laminated on both sides of each of the second punching sheets 102, so that the wire grooves 14 can be formed only at one axial end of the stator yoke 11 respectively. The effect and the effect of forming the wire groove 14 at both axial ends of the stator yoke 11 are obtained. Of course, in a specific application, the half core split body 10 may also be formed by laminating two or more punches, so that the formed wire trunk groove 14 is a stepped groove.
[0026] 具体地, 如图 2、 图 4和图 5所示, 第一冲片 101的一侧间隔设有若干个第一幵口 槽 1011, 第二冲片 102的两侧分别间隔设有若干个第二幵口槽 1021和若干个第三 幵口槽 1022, 第二幵口槽 1021的数量、 第三幵口槽 1022的数量都与第一幵口槽 1 011的数量相同, 且各第二幵口槽 1021分别与各第三幵口槽 1022两两相对设置, 各第一幵口槽 1011和各第二幵口槽 1021沿轴向叠成落线槽 13, 各第三幵口槽 102 2沿轴向叠成过线槽 14。 第一幵口槽 1011的形状和第二幵口槽 1021的形状相同, 且都与落线槽 13的截面形状相同, 第三幵口槽 1022的形状与过线槽 14的截面形 状相同。 这样, 通过第一冲片 101和第二冲片 102的结构形状设置, 可保证最终 形成的定子铁芯 1的形状满足设计要求。  Specifically, as shown in FIG. 2, FIG. 4 and FIG. 5, one side of the first punching piece 101 is spaced apart from each other by a plurality of first opening grooves 1011, and two sides of the second punching piece 102 are respectively spaced apart. a plurality of second port slots 1021 and a plurality of third port slots 1022, the number of the second port slots 1021 and the number of the third port slots 1022 are the same as the number of the first slot slots 1 011, and each The second port groove 1021 is respectively disposed opposite to the third port groove 1022, and each of the first port groove 1011 and each of the second port groove 1021 are axially stacked into a drop groove 13 for each third port. The grooves 102 2 are stacked in the axial direction into the wire grooves 14. The shape of the first port groove 1011 is the same as that of the second port groove 1021, and is the same as the cross-sectional shape of the drop groove 13, and the shape of the third port groove 1022 is the same as that of the wire groove 14. Thus, by the structural shape of the first punching piece 101 and the second punching piece 102, it is ensured that the shape of the finally formed stator core 1 satisfies the design requirements.
[0027] 具体地, 如图 2、 图 4和图 5所示, 第一冲片 101包括第一轭片 1012和若干个凸设 于第一轭片 1012—侧的第一齿片 1013, 任意两相邻第一齿片 1013之间都形成一 个第一幵口槽 1011; 第二冲片 102包括第二轭片 1023和若干个凸设于第二轭片 10 23—侧的第二齿片 1024, 第二轭片 1023包括半周轭片 10231和数量与第二齿片 10 24数量相同的凸轭片 10232, 第二齿片 1024和凸轭片 10232分别两两相对凸设于 半周轭片 10231的两侧, 凸轭片 10232的周向宽度与其相对的第二齿片 1024的齿 根部的周向宽度相等, 任意两相邻第二齿片 1024之间都形成一个第二幵口槽 102 1, 任意两相邻凸轭片 10232之间都形成一个第三幵口槽 1022。 第一齿片 1013和 第二齿片 1024叠压形成定子齿 12, 第一轭片 1012和第二轭片 1023叠压形成定子 轭 11, 半周轭片 10231叠压形成径向隔设部 111, 凸轭片 10232叠压形成周向隔设 部 112。 [0027] Specifically, as shown in FIG. 2, FIG. 4 and FIG. 5, the first punching piece 101 includes a first yoke piece 1012 and a plurality of first tooth pieces 1013 protruding from the side of the first yoke piece 1012, any A first port groove 1011 is formed between the two adjacent first teeth 1013; the second punching piece 102 includes a second yoke piece 1023 and a plurality of second pieces protruding from the second yoke piece 10 23 side. 1024, the second yoke piece 1023 includes a half-circumferential yoke 10231 and a number of the same ribs 10232 as the second tooth piece 1024. The second tooth piece 1024 and the convex yoke piece 10232 are respectively protruded from the half-circumferential yoke piece 10231. On both sides, the circumferential width of the yoke piece 10232 is equal to the circumferential width of the root portion of the second tooth 1024 opposite thereto, and a second port groove 102 1 is formed between any two adjacent second teeth 1024. A third port groove 1022 is formed between any two adjacent yoke pieces 10232. First tooth 1013 and The second tooth piece 1024 is laminated to form the stator tooth 12, the first yoke piece 1012 and the second yoke piece 1023 are laminated to form the stator yoke 11, and the half-circumference yoke piece 10231 is laminated to form a radial partition portion 111, and the convex yoke piece 10232 is laminated. A circumferential partition portion 112 is formed.
[0028] 优选地, 如图 1、 图 2和图 3所示, 各定子齿 12沿圆周方向围合形成供转子 3穿设 的中空内孔 15, 落线槽 13包括靠近中空内孔 15的槽口 131、 远离中空内孔 15的槽 体 132和位于槽口 131与槽体 132之间的槽肩 123, 槽口 131沿中空内孔 15以宽度 L1 逐渐增大的形式朝向槽肩 123所在侧倾斜延伸, 槽肩 123沿槽口 131以宽度 L1逐渐 增大的形式朝向槽体 132所在侧倾斜延伸。 具体地, 各定子齿 12沿圆周方向凸设 于定子轭 11的内侧壁上, 即中空内孔 15形成于各定子齿 12的内侧。 本实施方案 , 通过优化落线槽 13的形状, 一方面可使定子绕组 2更好地在落线槽 13内进行穿 设绕制, 另一方面可利于进一步提高定子齿 12与定子轭 11磁密分布的均匀性, 进而利于提高定子的材料利用率和提高电机的效率。  [0028] Preferably, as shown in FIG. 1, FIG. 2 and FIG. 3, each stator tooth 12 is enclosed in a circumferential direction to form a hollow inner hole 15 through which the rotor 3 is bored, and the drop groove 13 includes a hollow inner hole 15 a notch 131, a groove body 132 away from the hollow inner hole 15, and a groove shoulder 123 between the notch 131 and the groove body 132. The notch 131 faces the groove shoulder 123 along the hollow inner hole 15 in a gradually increasing width L1. The side slope extends, and the shoulder 123 extends obliquely toward the side of the groove body 132 along the slot 131 in such a manner that the width L1 gradually increases. Specifically, each of the stator teeth 12 is protruded in the circumferential direction on the inner side wall of the stator yoke 11, i.e., the hollow inner hole 15 is formed inside the stator teeth 12. In the present embodiment, by optimizing the shape of the drop line 13, the stator winding 2 can be better wound in the drop line 13 on the one hand, and the stator tooth 12 and the stator yoke 11 can be further improved on the other hand. The uniformity of the dense distribution, which in turn helps to improve the material utilization of the stator and improve the efficiency of the motor.
[0029] 优选地, 如图 1〜5所示, 落线槽 13的数量为十六个, 即每个半铁芯分体 10都具 有八个落线槽 13 ; 中空内孔 15的内径 D1为 Φ47 mm  [0029] Preferably, as shown in FIGS. 1 to 5, the number of the drop grooves 13 is sixteen, that is, each half-core split body 10 has eight drop grooves 13; the inner diameter D1 of the hollow inner hole 15 Φ47 mm
-049mm, 定子轭 11的外径 D2为 Φ74 ηηη -Φ84ιηιη; 定子齿 12包括宽齿 121和周 向宽度 (在定子铁芯 1圆周方向上的投影宽度) 小于宽齿 122周向宽度的窄齿, 各宽齿 121和各窄齿 122沿周向交替分布于定子轭 11的内侧, 且宽齿的宽度 L1 ( 在定子铁芯 1圆周方向上的投影宽度) 为 4.0mm〜4.5mm, 窄齿的宽度 L2 (在定 子铁芯 1圆周方向上的投影宽度) 为 3.0mm〜3.5mm; 槽口 131之靠近中空内孔 15 的一端的宽度 L3 (在定子铁芯 1圆周方向上的投影宽度) 为 1.7mm〜1.9mm, 槽 口 131之靠近槽肩 123的一端的宽度 L4 (在定子铁芯 1圆周方向上的投影宽度) 为 1.8m〜2.0mm; 槽口 131的径向延伸高度 HI (在定子铁芯 1直径方向上的投影高 度) 为 0.5mm〜0.8mm, 槽肩 123的径向延伸高度 H2 (在定子铁芯 1直径方向上的 投影高度) 为 0.45mm〜0.65mm, 径向隔设部 111的径向延伸高度 H3 (在定子铁 芯 1直径方向上的投影高度) 为 1.0mm〜6.0mm。 具体地, 定子齿 12包括凸设于 定子轭 11内壁上的齿根 1201和凸设于齿根 1201端部的齿冠 1202, 各齿根 1201都 以周向宽度 L1不变的形式沿定子轭 11的内壁朝向齿冠 1202延伸设置, 各周向隔 设部 112的周向宽度与其相对的定子齿 12的齿根 1201的周向宽度相等, 本发明实 施例中, 所指宽齿 121的宽度 L1具体指宽齿 121的齿根 1201的周向宽度, 所指窄 齿 122的宽度 L2具体指窄齿 122的齿根 1201的周向宽度, 各宽齿 121的齿根 1201的 周向宽度 L1都相等, 都为 4.0mm〜4.5mm; 各窄齿 122的齿根 1201的周向宽度 L2 都相等, 都为 3.0mm〜3.5mm。 本实施方案, 通过优化定子铁芯 1的参数设计, 可使得定子绕组 2更好地在落线槽 13内进行穿设绕制, 并可使得定子轭 11和定子 齿 12的磁场分布比较合理、 均匀, 这样, 一方面减小了电机运行过程中的温升 , 延长了电机的使用寿命, 提高了电机的效率; 另一方面提高了冲片的材料利 用率, 减小了定子铁芯 1的材料成本。 -049mm, the outer diameter D2 of the stator yoke 11 is Φ74 ηηη - Φ84ιηιη; the stator teeth 12 include the wide teeth 121 and the circumferential width (projection width in the circumferential direction of the stator core 1) narrow teeth smaller than the circumferential width of the wide teeth 122 The wide teeth 121 and the narrow teeth 122 are alternately distributed in the circumferential direction on the inner side of the stator yoke 11, and the width L1 of the wide teeth (projection width in the circumferential direction of the stator core 1) is 4.0 mm to 4.5 mm, narrow teeth The width L2 (projection width in the circumferential direction of the stator core 1) is 3.0 mm to 3.5 mm; the width L3 of the notch 131 near the end of the hollow inner hole 15 (projection width in the circumferential direction of the stator core 1) 1.7 mm to 1.9 mm, the width L4 of the end of the notch 131 near the shoulder 123 (projection width in the circumferential direction of the stator core 1) is 1.8 m to 2.0 mm; the radial extension height HI of the notch 131 ( The projection height in the radial direction of the stator core 1 is 0.5 mm to 0.8 mm, and the radial extension height H2 of the shoulder 123 (projection height in the radial direction of the stator core 1) is 0.45 mm to 0.65 mm, radial The radial extension height H3 of the partition portion 111 (the projection height in the radial direction of the stator core 1) is 1.0 m. m~6.0mm. Specifically, the stator teeth 12 include a root 1201 protruding from an inner wall of the stator yoke 11 and a crown 1202 protruding from an end of the root 1201. Each of the roots 1201 is along the stator yoke in a form of a circumferential width L1. The inner wall of the eleventh portion extends toward the crown 1202, and the circumferential width of each of the circumferential partition portions 112 is equal to the circumferential width of the tooth root 1201 of the stator teeth 12 opposed thereto. In the embodiment, the width L1 of the wide tooth 121 refers to the circumferential width of the tooth root 1201 of the wide tooth 121, and the width L2 of the narrow tooth 122 refers to the circumferential width of the tooth root 1201 of the narrow tooth 122, and each width. The circumferential width L1 of the tooth root 1201 of the tooth 121 is equal, both of which are 4.0 mm to 4.5 mm ; the circumferential width L2 of the root 1201 of each narrow tooth 122 is equal, and both are 3.0 mm to 3.5 mm. In the present embodiment, by optimizing the parameter design of the stator core 1, the stator winding 2 can be better wound in the drop line 13 and the magnetic field distribution of the stator yoke 11 and the stator teeth 12 can be made reasonable. Uniform, in this way, on the one hand, the temperature rise during the operation of the motor is reduced, the service life of the motor is prolonged, and the efficiency of the motor is improved; on the other hand, the material utilization rate of the punch is improved, and the stator core 1 is reduced. Material costs.
[0030] 具体地, 如图 2〜5所示, 第一齿片 1013包括相互交替设置的第一宽齿片 10131 和第一窄齿片 10132, 相邻第一宽齿片 10131和第一窄齿片 10132之间形成第一幵 口槽 1011, 第一宽齿片 10131的齿根部宽度为 Ll, 第一窄齿片 10132的齿根部宽 度为 L2, 第二齿片 1024包括相互交替设置的第二宽齿片 10241和第二窄齿片 1024 2, 相邻第二宽齿片 10241和第二窄齿片 10242之间形成第二幵口槽 1021, 第二宽 齿片 10241的齿根部宽度为 Ll, 第二窄齿片 10242的齿根部宽度为 L2, 第一宽齿 片 10131和第二宽齿片 10241叠压形成宽齿 121, 第一窄齿片 10132和第二窄齿片 1 0242叠压形成窄齿 122。  [0030] Specifically, as shown in FIGS. 2 to 5, the first tooth piece 1013 includes a first wide tooth piece 10131 and a first narrow tooth piece 10132 which are alternately arranged with each other, adjacent to the first wide tooth piece 10131 and the first narrow A first slot 1011 is formed between the teeth 10132. The root width of the first wide blade 10131 is L1, the root width of the first narrow blade 10132 is L2, and the second blade 1024 includes a plurality of alternately arranged. The second wide tooth piece 10241 and the second narrow tooth piece 1024 2 form a second port groove 1021 between the adjacent second wide tooth piece 1041 and the second narrow tooth piece 1042, and the root width of the second wide tooth piece 10241 is L1, the root width of the second narrow tooth piece 1042 is L2, the first wide tooth piece 10131 and the second wide tooth piece 1041 are laminated to form the wide tooth 121, and the first narrow tooth piece 10132 and the second narrow tooth piece 102424 are stacked. The pressure forms a narrow tooth 122.
[0031] 优选地, 如图 1、 图 2和图 3所示, 定子轭 11的外壁还设有切边结构 16, 切边结 构 16相当于采用一平面切除定子轭 11的部分材料后在定子轭 11外壁上形成的切 平面。 切边结构 16的设置, 一方面可优化定子轭 11的磁场分布, 使得定子轭 11 和定子齿 12的磁场分布更加均匀; 另一方面利于减少定子铁芯 1的材料成本。 当 然了, 具体应用中, 定子轭 11的外壁也可不设置切边结构 16。  [0031] Preferably, as shown in FIG. 1, FIG. 2 and FIG. 3, the outer wall of the stator yoke 11 is further provided with a trimming structure 16, which is equivalent to using a plane to cut off part of the material of the stator yoke 11 after the stator A tangent plane formed on the outer wall of the yoke 11. The arrangement of the trimming structure 16 optimizes the magnetic field distribution of the stator yoke 11 on the one hand, so that the magnetic field distribution of the stator yoke 11 and the stator teeth 12 is more uniform; on the other hand, the material cost of the stator core 1 is reduced. Of course, in the specific application, the outer wall of the stator yoke 11 may not be provided with the trimming structure 16.
[0032] 进一步地, 如图 6所示, 本发明实施例还提供了定子, 其包括上述的定子铁芯 1 和绕设于定子轭 11上的定子绕组 2。 本发明实施例提供的定子, 由于采用了上述 的定子铁芯 1, 故, 可有效缩短定子绕组 2在定子轭 11上的绕线路径, 从而减少 了漆包线的用量和定子绕组 2的损耗, 进而可为电机效率的提升提供了一种新的 解决方案; 同吋, 其还可减小电机运行中的温升, 从而利于避免电机温度过高 的情形出线, 进而利于延长电机的使用寿命, 并利于降低电机的成本。  Further, as shown in FIG. 6, an embodiment of the present invention further provides a stator including the stator core 1 described above and a stator winding 2 wound around the stator yoke 11. According to the stator provided by the embodiment of the present invention, since the stator core 1 described above is used, the winding path of the stator winding 2 on the stator yoke 11 can be effectively shortened, thereby reducing the amount of the enameled wire and the loss of the stator winding 2, and further It can provide a new solution for the improvement of motor efficiency. At the same time, it can also reduce the temperature rise during motor operation, which can help avoid the situation that the motor temperature is too high, which will help to extend the service life of the motor. Helps reduce the cost of the motor.
[0033] 进一步地, 如图 6所示, 本发明实施例还提供了电机, 其包括如上述的定子和 与定子配合的转子 3。 本发明实施例提供的电机, 由于采用了上述的定子, 故, 一方面可有效提高电机的效率; 另一方面可避免电机运行温度过高的现象发生[0033] Further, as shown in FIG. 6, an embodiment of the present invention further provides an electric motor including the stator and the above The rotor 3 mated with the stator. The motor provided by the embodiment of the invention adopts the above-mentioned stator, so that the efficiency of the motor can be effectively improved on the one hand, and the phenomenon that the running temperature of the motor is too high can be avoided on the other hand.
, 从而利于延长电机的使用寿命; 再一方面可减少电机的成本。 Therefore, it is beneficial to extend the service life of the motor; on the other hand, the cost of the motor can be reduced.
[0034] 具体地, 如图 6所示, 本发明实施例提供的电机具体为塑封电机, 其还包括转 轴 5、 塑封外壳 4、 第一端盖 6、 第二端盖 7、 第一轴承 8和第二轴承 9, 转子 3、 第 一轴承 8和第二轴承 9都套装于转轴 5上且第一轴承 8和第二轴承 9分别位于转子 3 的两侧, 转子 3穿设于定子铁芯 1的中空内孔 15内, 第一轴承 8安装于第一端盖 6 内, 第二轴承 9安装于第二端盖 7内, 塑封外壳 4采用 BMC塑封材料封装于定子、 转子 3和第一端盖 6外, 第二端盖 7安装于塑封外壳 4之远离第一端盖 6的端部。 转 子 3具体通过过盈配合方式安装于转轴 5上, 这样, 转轴 5可在转子 3的带动下进 行旋转以达到向外输出动力的目的。 [0034] Specifically, as shown in FIG. 6, the motor provided by the embodiment of the present invention is specifically a plastic-sealed motor, which further includes a rotating shaft 5, a plastic sealing shell 4, a first end cover 6, a second end cover 7, and a first bearing 8. And the second bearing 9, the rotor 3, the first bearing 8 and the second bearing 9 are all fitted on the rotating shaft 5, and the first bearing 8 and the second bearing 9 are respectively located on both sides of the rotor 3, and the rotor 3 is passed through the stator core In the hollow inner bore 15, the first bearing 8 is mounted in the first end cap 6, the second bearing 9 is mounted in the second end cap 7, and the plastic enclosure 4 is encapsulated in the stator, the rotor 3 and the first by using BMC plastic sealing material. Outside the end cap 6, the second end cap 7 is mounted to the end of the plastic enclosure 4 remote from the first end cap 6. The rotor 3 is mounted on the rotating shaft 5 in an interference fit manner, so that the rotating shaft 5 can be rotated by the rotor 3 to achieve the purpose of outputting power outward.
[0035] 本发明实施例提供的电机, 优选适用于空调风扇的电机上, 这样, 其相对于现 有空调风扇的电机, 取得的缩短定子绕组 2在定子轭 11上绕线路径、 减少漆包线 用量、 减小定子绕组 2损耗、 提升电机效率的效果比较明显。 当然了, 具体应用 中, 本发明实施例提供的电机, 也可适用于其他电机上, 如油烟机、 洗衣机、 干衣机等家用电器的电机上。 [0035] The motor provided by the embodiment of the invention is preferably applied to the motor of the air-conditioning fan, so that the winding path of the stator winding 2 on the stator yoke 11 is shortened and the amount of enameled wire is reduced relative to the motor of the existing air-conditioning fan. The effect of reducing the loss of the stator winding 2 and improving the efficiency of the motor is obvious. Of course, in a specific application, the motor provided by the embodiment of the present invention can also be applied to other motors, such as motors of household appliances such as range hoods, washing machines, and clothes dryers.
[0036] 以上所述仅为本发明的较佳实施例而已, 并不用以限制本发明, 凡在本发明的 精神和原则之内所作的任何修改、 等同替换或改进等, 均应包含在本发明的保 护范围之内。 The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent substitutions or improvements made within the spirit and principles of the present invention should be included in the present invention. Within the scope of protection of the invention.

Claims

权利要求书 Claim
[权利要求 1] 定子铁芯, 包括定子轭和若干个设于所述定子轭上的定子齿, 任意两 相邻所述定子齿之间都形成一个落线槽, 所述定子轭具有两个反向设 置的轴向端部, 其特征在于: 至少一个所述轴向端部上还凹设有数量 与所述落线槽数量相等的过线槽, 且各所述过线槽与各所述落线槽分 别两两相对设置, 所述定子轭具有隔设于相对的所述过线槽与所述落 线槽之间的径向隔设部和隔设于相邻两所述过线槽之间的周向隔设部  [Claim 1] The stator core includes a stator yoke and a plurality of stator teeth disposed on the stator yoke, and an arcing groove is formed between any two adjacent stator teeth, and the stator yoke has two a reversely disposed axial end portion, wherein: at least one of the axial ends is further recessed with a number of wire grooves equal to the number of the drop grooves, and each of the wire grooves and each of the wires The drop grooves are respectively disposed opposite to each other, and the stator yoke has a radial partition portion which is disposed between the opposite wire groove and the drop groove, and is disposed at two adjacent wires. Circumferential partition between slots
[权利要求 2] 如权利要求 1所述的定子铁芯, 其特征在于: 包括两个首尾相互接合 的半铁芯分体, 所述半铁芯分体由至少两种冲片沿轴向叠压而成。 [Claim 2] The stator core according to claim 1, comprising: two half-core splits that are joined to each other end to end, the half-core splits are stacked in the axial direction by at least two punches Pressed into.
[权利要求 3] 如权利要求 2所述的定子铁芯, 其特征在于: 所述半铁芯分体由若干 个第一冲片和若干个第二冲片叠压而成, 各所述第一冲片依次叠压形 成叠片主体, 各所述第二冲片都叠压于所述叠片主体的同一侧; 或者 , 各所述第二冲片分别叠压于所述叠片主体的两侧。  [Claim 3] The stator core according to claim 2, wherein: the half core split body is formed by laminating a plurality of first punching pieces and a plurality of second punching pieces, each of said a punching sheet is sequentially laminated to form a laminated body, each of the second punching sheets being laminated on the same side of the laminated body; or each of the second punching sheets is respectively laminated on the laminated main body On both sides.
[权利要求 4] 如权利要求 3所述的定子铁芯, 其特征在于: 所述第一冲片的一侧间 隔设有若干个第一幵口槽, 所述第二冲片的两侧分别间隔设有若干个 第二幵口槽和若干个第三幵口槽, 所述第二幵口槽的数量、 所述第三 幵口槽的数量都与所述第一幵口槽的数量相同, 且各所述第二幵口槽 分别与各所述第三幵口槽两两相对设置, 各所述第一幵口槽和各所述 第二幵口槽沿轴向叠成所述落线槽, 各所述第三幵口槽沿轴向叠成所 述过线槽。  [Claim 4] The stator core according to claim 3, wherein: one side of the first punching piece is spaced apart from each other by a plurality of first opening grooves, and two sides of the second punching piece are respectively a plurality of second slot slots and a plurality of third slot slots are provided, and the number of the second slot slots and the number of the third slot slots are the same as the number of the first slot slots And each of the second port slots is disposed opposite to each of the third port slots, and each of the first port slots and each of the second port slots are axially stacked to form the drop The wire trough, each of the third port grooves is axially stacked to form the wire trough.
[权利要求 5] 如权利要求 4所述的定子铁芯, 其特征在于: 所述第一冲片包括第一 轭片和若干个凸设于所述第一轭片一侧的第一齿片, 任意两相邻所述 第一齿片之间都形成一个所述第一幵口槽; 所述第二冲片包括第二轭 片和若干个凸设于所述第二轭片一侧的第二齿片, 所述第二轭片包括 半周轭片和数量与所述第二齿片数量相同的凸轭片, 所述第二齿片和 所述凸轭片分别两两相对凸设于所述半周轭片的两侧, 任意两相邻所 述第二齿片之间都形成一个所述第二幵口槽, 任意两相邻所述凸轭片 之间都形成一个所述第三幵口槽。 [Claim 5] The stator core according to claim 4, wherein: the first punching piece includes a first yoke piece and a plurality of first tooth pieces protruding from a side of the first yoke piece Forming, by the two adjacent first teeth, a first slot; the second punching piece comprises a second yoke and a plurality of protrusions on a side of the second yoke a second tooth piece, the second yoke piece includes a half-circumferential yoke piece and a number of convex yoke pieces having the same number as the second tooth piece, and the second tooth piece and the convex yoke piece are respectively protruded from each other in two One of the second grooving grooves is formed between the two sides of the half-circumferential yoke, and any two adjacent yokes are adjacent to each other. One of the third port slots is formed between them.
如权利要求 1至 5任一项所述的定子铁芯, 其特征在于: 各所述定子齿 沿圆周方向围合形成供转子穿设的中空内孔, 所述落线槽包括靠近所 述中空内孔的槽口、 远离所述中空内孔的槽体和位于所述槽口与所述 槽体之间的槽肩, 所述槽口沿所述中空内孔以宽度逐渐增大的形式朝 向所述槽肩所在侧倾斜延伸, 所述槽肩沿所述槽口以宽度逐渐增大的 形式朝向所述槽体所在侧倾斜延伸。 The stator core according to any one of claims 1 to 5, wherein: each of said stator teeth is enclosed in a circumferential direction to form a hollow inner hole through which the rotor is bored, and said drop groove includes said hollow a notch of the inner hole, a groove body away from the hollow inner hole, and a groove between the notch and the groove body, the notch being oriented along the hollow inner hole in a gradually increasing width The side of the slot shoulder extends obliquely, and the slot shoulder extends obliquely along the slot toward the side of the slot body in a gradually increasing width.
如权利要求 6所述的定子铁芯, 其特征在于: 所述落线槽的数量为十 六个, 且所述中空内孔的内径为 Φ47 ηιηι -Φ49ιηιη, 所述定子轭的外 径为 Φ74 mm -084mm= The stator core according to claim 6, wherein: the number of the drop grooves is sixteen, and the inner diameter of the hollow inner hole is Φ47 ηιηι - Φ49ιηιη, and the outer diameter of the stator yoke is Φ74. Mm -084mm=
如权利要求 7所述的定子铁芯, 其特征在于: 所述定子齿包括宽齿和 宽度小于所述宽齿宽度的窄齿, 各所述宽齿和各所述窄齿沿周向交替 分布于所述定子轭的内侧, 且所述宽齿的宽度为 4.0mm〜4.5mm, 所 述窄齿的宽度为 3.0mm〜3.5mm; 所述槽口之靠近所述中空内孔的一 端的宽度为 1.7mm〜1.9mm, 所述槽口之靠近所述槽肩的一端的宽度 为 1.8m〜2.0mm; 所述槽口的径向延伸高度为 0.5mm〜0.8mm, 所述 槽肩的径向延伸高度为 0.45mm〜0.65mm, 所述径向隔设部的径向延 伸高度为 1.0mm〜6.0mm。 A stator core according to claim 7, wherein: said stator teeth include wide teeth and narrow teeth having a width smaller than said wide tooth width, and said wide teeth and said narrow teeth are alternately distributed in the circumferential direction. The width of the wide tooth is 4.0 mm to 4.5 mm, the width of the narrow tooth is 3.0 mm to 3.5 mm, and the width of the notch is close to one end of the hollow inner hole. The width of one end of the notch near the shoulder is 1.8m~2.0mm; the radial extension of the notch is 0.5mm~0.8mm, the diameter of the groove is 1.7mm~1.9mm The extending height is 0.45 mm to 0.65 mm, and the radial extending height of the radial partition portion is 1.0 mm to 6.0 mm.
定子, 其特征在于: 包括如权利要求 1至 8任一项所述的定子铁芯和绕 设于所述定子轭上的定子绕组。 A stator comprising: the stator core according to any one of claims 1 to 8 and a stator winding wound around the stator yoke.
电机, 其特征在于: 包括如权利要求 9所述的定子和与所述定子配合 的转子。 An electric machine comprising: the stator of claim 9 and a rotor mated with the stator.
PCT/CN2015/092565 2014-11-28 2015-10-22 Stator iron core and stator, motor WO2016082639A1 (en)

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