WO2016080013A1 - Cone valve - Google Patents

Cone valve Download PDF

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Publication number
WO2016080013A1
WO2016080013A1 PCT/JP2015/069024 JP2015069024W WO2016080013A1 WO 2016080013 A1 WO2016080013 A1 WO 2016080013A1 JP 2015069024 W JP2015069024 W JP 2015069024W WO 2016080013 A1 WO2016080013 A1 WO 2016080013A1
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WO
WIPO (PCT)
Prior art keywords
valve
cone
valve body
contact
spring
Prior art date
Application number
PCT/JP2015/069024
Other languages
French (fr)
Japanese (ja)
Inventor
広樹 神野
徹朗 後藤
伊藤 幹
徹 北崎
Original Assignee
住友金属鉱山株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2015003105A external-priority patent/JP6004019B2/en
Application filed by 住友金属鉱山株式会社 filed Critical 住友金属鉱山株式会社
Priority to EP15861728.2A priority Critical patent/EP3222895A4/en
Priority to US15/520,798 priority patent/US10465807B2/en
Priority to CA2967924A priority patent/CA2967924C/en
Priority to AU2015348489A priority patent/AU2015348489A1/en
Publication of WO2016080013A1 publication Critical patent/WO2016080013A1/en
Priority to PH12017500728A priority patent/PH12017500728A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K15/00Check valves
    • F16K15/02Check valves with guided rigid valve members
    • F16K15/06Check valves with guided rigid valve members with guided stems
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B23/00Obtaining nickel or cobalt

Definitions

  • the present invention relates to a cone valve for preventing backflow when a fluid is fed. Specifically, when feeding ore slurry containing hard coarse particles, for example obtained by pretreatment of nickel oxide ore, it is used to prevent backflow, suppresses the occurrence of defects due to wear, and life It is related with the cone valve which can be extended.
  • This application is based on Japanese Patent Application No. 2014-236461 filed on November 21, 2014 in Japan and Japanese Patent Application No. 2015-003105 filed on January 9, 2015. And these applications are hereby incorporated by reference into the present application.
  • Nickel oxide ore was difficult to use as a nickel resource because of its low nickel content.
  • a hydrometallurgical method using high-pressure acid leaching technology has been developed, and for example, nickel-cobalt mixed sulfide (nickel grade is about 60 wt%) can be produced economically (for example, see Patent Document 1). .
  • an ore slurry is prepared from ore having a predetermined particle size, and the resulting slurry is supplied to a high-temperature and high-pressure autoclave.
  • the nickel and cobalt mixed sulfides are produced by leaching and lowering the temperature to reduce unnecessary substances such as leaching residues to obtain a leachate and sulfiding.
  • the ore slurry is prepared with a solid content of about 20 to 40 g / L (see FIG. 9), a solid particle size of about 2 mm or less (for example, see Patent Document 2), a temperature of about 250 ° C., and a pressure of 3.5. It is supplied to a high-temperature and high-pressure autoclave of up to 4.0 MPaG, and mineral acid for leaching, air for promoting oxidation, steam for maintaining temperature, etc. are supplied together, and stirring by a stirrer is performed, so that leaching is performed. proceed.
  • a combination of a heat exchanger and a general liquid feed pump is used to simultaneously raise the temperature while raising the temperature to a state of about 200 ° C. and a pressure of about 1.5 MPaG.
  • the pressure is increased to 4.0 MPaG or more to push the pressure into the autoclave.
  • the devices used in the final pressurizing step are generally a diaphragm type pump and a cone valve type check valve. This type is used because a necessary amount of ore slurry (about 240 m 3 / Hr) can be continuously supplied into an autoclave under high temperature and high pressure conditions.
  • a strong cone coil coil spring is generally used in order to suppress the backflow of the slurry.
  • the contact surface between the valve body of the cone valve and the valve seat has a curvature as shown in FIG. Contact).
  • the ore slurry is subjected to sieving so that the solids particle size is 1-2 mm, more preferably 1.4 mm or less. At this time, even if there are no particles coarser than 1.4 mm, a slight back flow always occurs, and local wear proceeds due to slight damage to the valve body due to the impact when the cone valve is closed. To do.
  • either one of the contact surfaces of the valve body and the valve seat is curved and curved so that the contact area between the valve body and the valve seat is small, so that the slurry is caught when the cone valve is closed. Sometimes it is easy to pass through and wear of the curved part is generated from the point through.
  • the space to be partitioned by the contact surface between the valve body and the valve seat may be extremely communicated, and there is a problem that a predetermined discharge amount cannot be maintained.
  • the problem of reduced operational efficiency is that if the life of a part can be maintained until the time when the plant is systematically stopped and inspected and maintained every 6 months ( ⁇ 4380 hours), the part will be systematically adjusted to that timing. It's not a big problem because it only needs to be exchanged.
  • Patent Document 4 describes a technique for extending the life of a check valve when a slurry of hard particles is fed.
  • valve structure is complicated in the same manner as described above, that is, a technique using an annular valve seat or an annular packing made of a highly durable material to form the valve seat surface, and the valve body is a ceramic sphere. It cannot be applied to the above problem.
  • the present invention has been made to solve such a situation, and even if it is used as a check valve when feeding a slurry containing coarse particles having high wear properties, the service life is extended more than ever.
  • An object of the present invention is to provide a cone valve that can be used.
  • the present inventors have intensively studied the strength of the spring, the shape of the cone valve, etc., and reached the conclusion that the spring is not necessary for prevention of backflow, but should be able to prevent sticking due to catching, and the length of the spring.
  • the impact when closing the cone valve is weakened, and further, by smoothing the contact surface that was in line contact, the impact is distributed and the valve body or valve seat that triggers local wear
  • a cone valve according to the present invention is a cone valve used as a check valve when feeding slurry, and is incorporated so that at least the valve body, the valve seat, and the valve body are in contact with the valve seat. And the total length of the spring is at least shorter than the stroke length of the valve body.
  • the slurry is preferably a nickel oxide ore slurry.
  • the shape of the portion where the valve body and the valve seat come into contact is preferably flat.
  • the cone valve according to the present invention is used as a check valve when feeding a slurry containing coarse particles having high wear properties, the lifetime can be extended as compared with the conventional one. Have.
  • FIG. 1 is a schematic view showing an example of use of a cone valve according to the present invention.
  • FIG. 2 is a cross-sectional perspective view showing an example of a cone valve according to the present invention.
  • FIG. 3 is a cross-sectional front view illustrating an example of a closed cone valve in which a valve body and a valve seat are in contact with each other.
  • FIG. 4 is a cross-sectional front view showing an example of an open cone valve in which the valve body and the valve seat are separated from each other.
  • FIG. 5 is a schematic view showing a flat contact surface of a cone valve according to the present invention.
  • FIG. 6 is a schematic view showing a curved contact surface of a cone valve according to the present invention.
  • FIG. 7 is a cross-sectional front view showing another example of the closed cone valve in which the valve body and the valve seat are in contact with each other.
  • FIG. 8 is a cross-sectional front view showing another example of an open cone valve in which the valve body and the valve seat are separated from each other.
  • FIG. 9 is a table illustrating the properties of the ore slurry.
  • the cone valve 1 according to the present invention is a slurry containing coarse particles (particle maximum diameter is 1 to 2 mm) having high wear properties, for example, when ore slurry obtained by pretreatment of nickel oxide ore is fed.
  • the liquid delivery apparatus 100 includes an upstream side slurry tank 101, a downstream side slurry tank 102, and a diaphragm pump 103.
  • the upstream side slurry tank 101 and the downstream side slurry tank 102 are connected by a first pipe 104.
  • the diaphragm pump 103 is connected to the first pipe 104 through the second pipe 105.
  • One cone valve 1 is installed in the first pipe 104a between the connecting part 106 between the first pipe 104 and the second pipe 105 and the upstream side slurry tank 101 (upstream side cone valve 1a).
  • One is installed in the first piping 104b between 106 and the downstream side slurry tank 102 (downstream side cone valve 1b).
  • the liquid feeding device 100 opens the upstream cone valve 1a and closes the downstream cone valve 1b.
  • slurry is supplied to the diaphragm pump 103 from the upstream tank (pressure ⁇ 1.5 MPaG) 101.
  • the liquid delivery device 100 has the upstream cone valve 1a closed and the downstream cone valve 1b opened.
  • slurry is supplied from the diaphragm pump 103 to the downstream tank (pressure ⁇ 4.0 MPaG).
  • the cone valve 1 is configured such that when the slurry containing coarse particles having high wearability is fed, the diaphragm portion of the diaphragm pump 103 is left and right (high and low pressure (1.5 MPaG to 4.0 MPaG)). With the repeated movement to one or the other, the open / close state is repeatedly switched.
  • the cone valve 1 includes at least a valve portion 10 having a valve body 11, a main body portion 12 having a valve seat 13, and the valve body 11 as a valve seat. 13 and a spring 14 incorporated so as to come into contact with 13.
  • the valve portion 10 includes a columnar rod member 10 a and a valve body 11 projecting from one end of the rod member 10 a toward the outside in the radial direction of the rod member 10 a.
  • the valve portion 10 is accommodated in the main body portion 12 so as to be movable along the axial direction of the main body portion 12 while disposing the valve body 11 on one end side of the main body portion 12 relative to the valve seat 13.
  • the main body portion 12 has an insertion portion 15 in which the slurry is inserted and the valve portion 10 is accommodated, and is formed in a cylindrical shape. Furthermore, a valve seat 13 that protrudes toward the inner side in the radial direction of the main body 12 and contacts the valve body 11 is formed in the middle of the insertion portion 15.
  • the shape of the contact surfaces 11a and 13a with which the valve body 11 of the valve part 10 and the valve seat 13 of the main-body part 12 contact is formed so that cross-sectional shape is linear flat.
  • the contact surface 11a of the valve body 11 and the contact surface 13a of the valve seat 13 are flat inclined surfaces that gradually increase in diameter from the other end side of the main body portion 12 toward one end side, Provided in parallel and in surface contact. Therefore, since the valve body 11 and the valve seat 13 have a large contact area, even if the slurry is caught when the cone valve 1 is closed, the valve body 11 and the valve seat 13 are difficult to pass through, so that local wear hardly occurs.
  • the shape of the contact surface 11a of the valve body 11 may be curvilinear and curved as shown in FIG.
  • the shape of the contact surface 13a of the valve seat 13 may be formed to be curved and curved. That is, the shape of one of the contact surface 11a of the valve body 11 and the contact surface 13a of the valve seat 13 is formed to be curved and curved so that the valve body 11 and the valve seat 13 are in point contact (actually, (Circle contact).
  • you may form so that the shape of both the contact surface 11a of the valve body 11 and the contact surface 13a of the valve seat 13 may be curved and curved.
  • a sliding support member 16 that slidably supports the valve portion 10 is attached in the other end region 15 a on the other end side of the main body portion 12.
  • the sliding support member 16 is formed in an annular shape, and is fitted in the fitting portion 17 fitted to the inner peripheral surface of the other end region 15 a of the main body portion 12. Is formed between the fitting portion 17 and the sliding support portion 18, and the fitting portion 17 and the sliding support portion are slidably supported. It has the connection part 19 which connects the part 18.
  • the sliding support portion 18 is configured to slidably support the valve portion 10 via a sliding member 20 formed of, for example, a material having low friction and excellent sliding properties disposed inside. Alternatively, the valve portion 10 may be directly slidably supported. Further, a spring 14 is disposed on the outer peripheral surface of the sliding support portion 18 on the other end side than the connecting portion 19.
  • an abutting portion 21 with which the spring 14 abuts is attached to the other end portion of the valve portion 10.
  • the abutting portion 21 is formed in a cylindrical shape, and the other end portion of the valve portion 10 is inserted therein, and is detachably attached to the other end portion of the valve portion 10 by a fixing member 22 such as a wedge member. ing. Therefore, the contact portion 21 moves in the main body portion 12 as the valve portion 10 moves along the axial direction of the main body portion 12.
  • a flange portion 23 is formed on the outer peripheral surface of the contact portion 21 so as to protrude outward in the radial direction of the contact portion 21.
  • the contact portion 21 has a spring 14 disposed on the outer peripheral surface on one end side of the flange portion 23. Note that the contact portion 21 may be attached by bonding, welding, or the like without using the fixing member 22.
  • the spring 14 is, for example, a coil spring, and is disposed on the outer peripheral surface of the sliding support member 16 of the main body 12 and the outer peripheral surface of the contact portion 21 of the valve portion 10, and one end thereof is the main body. 12 is connected to the other end surface 19 a of the connecting portion 19, and the other end is in contact with one end surface 23 a of the flange portion 23 of the contact portion 21, so that the valve body 11 is arranged on one end side of the valve seat 13. The valve portion 10 is urged toward the other end side of the main body portion 12 so as to be in contact with the valve seat 13.
  • the total length of the spring 14 is formed to be at least shorter than the stroke length of the valve body 11 (valve portion 10).
  • the total length (free height) L1 of the spring 14 is in contact with the other end surface 19a of the connecting portion 19 in the closed state in which the valve body 11 and the valve seat 13 are in contact. 21 is formed so as to be shorter than a stroke length L2 which is a length between one end surface 23a of the flange portion 23.
  • the total length (free height) L1 of the spring 14 is 155 mm, and the stroke length L2 is 161 mm. Therefore, as shown in FIG. 4, the spring 14 is bent in the compression direction, and in the open state in which the valve body 11 is separated from the valve seat 13, the spring 14 has a free height and the valve body 11 is close to the valve seat 13.
  • the valve portion 10 is urged toward the other end side of the main body portion 12.
  • the spring 14 has a free height as shown in FIG. 3, and when the valve body 11 is close to or in contact with the valve seat 13, the valve portion 10 is moved to the main body portion 12. It does not urge toward the other end side. After that, the valve body 11 is not urged by the spring 14 due to an inertial force due to the urging of the spring 14 and a pressure difference between the other end region 15a and the one end region 15b of the main body 12 and the like. 13 abuts.
  • the total length (height at the allowable load) L3 when the spring 14 is bent to the maximum in the compression direction is the other end surface 19a of the connecting portion 19 and the other end surface 16a of the sliding support member 16. It is formed to be longer than the guide length L4 between.
  • the cone valve 1 having the above-described configuration is resistant to the urging force of the spring 14 when fluid pressurized to a predetermined value or more is fed from the other end side of the main body 12 toward the one end side.
  • the valve body 11 is pushed up to one end side of the main body portion 12, the valve body 11 is separated from the valve seat 13, and the fluid is directed from the other end region 15 a on the other end side of the main body portion 12 toward the one end region 15 b on one end side. Shed.
  • the cone valve 1 pushes the valve body 11 down to the other end side of the main body portion 12 while being assisted by the spring 14 when the pressure at one end side of the main body portion 12 is larger or larger than the other end side.
  • the valve body 11 is brought into contact with the valve seat 13, the insertion part 15 is covered with the valve body 11, and the other end region 15 a on the other end side of the main body 12 and the one end region 15 b on the one end side are shut off.
  • the fluid is prevented from flowing backward from the one end region 15b of the main body 12 toward the other end region 15a.
  • the inventors described the cause of the malfunction of the cone valve, that is, the cause of the valve seat or the valve body being worn and the upstream side and the downstream side of the cone valve communicating with each other as follows. I guessed. When the cone valve changes from the open state to the closed state, highly wearable particles inevitably contained in the slurry are caught in the gap between the valve seat and the valve body, and either surface is damaged. Depending on the size of the scratch and the position where the scratch is attached, the scratch gradually grows by opening and closing repeatedly (about 1908 times / Hr when the stroke is 60%), and the slurry can flow backward at a certain point. It becomes a flow path, and communication begins between the upstream side and the downstream side of the cone valve through this scratch.
  • the present inventors presume that the extent of scratching is affected by the period until parts replacement is necessary, and the cause of the severe damage is the strength of the spring. I found That is, the strength of the spring is set to a relatively strong level in an attempt to suppress the backflow, and this strength causes the cone valve to be closed and at the same time sandwiches highly wearable particles. Sometimes, if the spring is too strong, the degree of scratching becomes deeper and worse.
  • the cone valve 1 reduces the impact at that time even if coarse particles are caught when the cone valve 1 is closed by making the total length L1 of the spring 14 shorter than the stroke length L2 of the valve body 11.
  • damage to the valve body 11 or the valve seat 13 that triggers uneven wear can be prevented and the degree of scratches can be mitigated, so that the life can be maintained two to three times the conventional life. .
  • the stroke length means a length in a state where the spring 14 in FIG. 3 is incorporated.
  • the spring 14 is fitted in a stroke length (for example, 161 mm) shorter than a natural length (for example, 188 mm), and the valve body 11 Even in a state where the valve seat 13 is in contact with the valve seat 13, the repulsive force of the spring 14 works and the valve body 11 is pressed against the valve seat 13. For this reason, conventionally, when coarse particles are sandwiched when the cone valve is closed, the impact becomes stronger by the repulsive force.
  • the natural length of the spring 14 is shorter than the stroke length (for example, 155 mm). For this reason, the repulsive force does not work, and even when coarse particles are sandwiched when the cone valve is closed, the impact can be reduced by the repulsive force.
  • the cone valve 1 has a flat shape of the contact surfaces 11a and 13a where the valve body 11 and the valve seat 13 come into contact with each other, so that coarse particles may be sandwiched when the cone valve 1 is closed. Since the impact can be dispersed and the damage of the valve body 11 or the valve seat 13 that triggers uneven wear can be prevented and the degree of scratches can be further relaxed, the life is nearly five times that of the conventional life. be able to.
  • the cone valve 1 can be suitably applied if it is a slurry containing coarse particles having a high wear resistance (particle maximum diameter of 1 to 2 mm), and in particular, an ore obtained by treating nickel oxide ore. If it is a slurry, it can be applied particularly effectively.
  • Example 1 The cone valves of Example 1, Example 2 and Comparative Example 1 below were each installed in a liquid delivery device as shown in FIG.
  • Example -Size of spring used in Example and Comparative Example Free length 155mm (Comparative example): Free length 188mm
  • Example 1 In Example 1, a cone valve having a curved and curved contact surface in contact with the valve seat of the main body of the valve body as shown in FIG. 6 is installed in the liquid feeding device as shown in FIG. Then, the slurry was fed. As a result, the cone valve of Example 1 did not have any problems even after 645 hours of operation.
  • Example 2 In the second embodiment, a cone valve having the same configuration as that of the first embodiment except that the shape of the portion where the valve body of the valve portion and the valve seat of the main body portion are in contact with each other is linear and flat as shown in FIG. 1 and installed in a liquid feeding apparatus as shown in FIG. 1 to feed the slurry. As a result, the cone valve of Example 2 did not fail even after 968 hours of operation.
  • Comparative Example 1 In Comparative Example 1, a cone valve having the same configuration as that of Example 1 except that the size of the spring was different was installed in a liquid feeding device as shown in FIG. 1, and the slurry was fed. As a result, the cone valve of Comparative Example 1 had a problem in 200 hours and had to be replaced.
  • Example 1 it is possible to maintain a life three times or longer than the conventional life (Comparative Example 1). Furthermore, according to Example 2, it can be seen that the life of nearly five times that of the conventional (Comparative Example 1) can be maintained, and can be used for one month ( ⁇ 720 hours) or longer.
  • the valve body 11 is disposed on one end side with respect to the valve seat 13
  • the spring 14 is disposed on the other end side
  • the valve body 11 and the spring 14 are different from the valve seat 13.
  • the valve body 41 and the spring 44 are arranged in the same direction with respect to the valve seat 43.
  • the cone valve 31 includes at least a valve portion 40 having a valve body 41, a main body portion 42 having a valve seat 43, and the valve body 41 in contact with the valve seat 43. And a spring 44 incorporated therein.
  • the valve portion 40 includes cylindrical first and second rod members 40a and 40b, and first and second rod members 40a between the first and second rod members 40a and 40b. , 40b and a valve body 41 projecting outward in the radial direction.
  • the first rod member 40 a is slidably accommodated in the first guide portion 46 of the main body 42 while the valve body 41 is disposed on one end side of the main body 42 relative to the valve seat 43.
  • the second bar member 40b is slidably accommodated in the second guide portion 47 of the main body portion 42, and is accommodated in the main body portion 42 so as to be movable along the axial direction of the main body portion 42. .
  • the main body portion 42 has an insertion portion 45 in which the slurry is inserted and the valve portion 40 is accommodated, and is formed in a cylindrical shape.
  • the insertion portion 45 is formed in a substantially L shape so that a bottom surface opening 45 c formed on the bottom surface 42 a of the main body 42 communicates with a side surface opening 45 d formed on the side surface.
  • a valve seat 43 that protrudes toward the inside in the radial direction of the main body 42 and contacts the valve body 41 is formed in the middle portion of the insertion portion 45 on the bottom surface 42 a side.
  • the shape of the contact surfaces 41a and 43a with which the valve body 41 of the valve part 40 and the valve seat 43 of the main-body part 42 contact is respectively similar to the cone valve 1 of 1st embodiment, as shown in FIG.
  • the cross-sectional shape is linearly flat.
  • the contact surface 41a of the valve body 41 and the contact surface 43a of the valve seat 43 are flat inclined surfaces that gradually increase in diameter from the other end side of the main body portion 42 toward one end side, Provided in parallel and in surface contact. Therefore, since the valve element 41 and the valve seat 43 have a large contact area, even if the slurry is caught when the cone valve 31 is closed, it is difficult for the valve element 41 and the valve seat 43 to pass through.
  • the shape of the contact surface 41a of the valve body 41 may be curved and curved like the cone valve 1 of 1st embodiment, as shown in FIG.
  • the shape of the contact surface 43a of the valve seat 43 may be formed to be curved and curved. That is, the shape of either the contact surface 41a of the valve body 41 or the contact surface 43a of the valve seat 43 is formed to be curved and curved so that the valve body 41 and the valve seat 43 are in point contact (actually, (Circle contact).
  • the shapes of both the contact surface 41a of the valve body 41 and the contact surface 43a of the valve seat 43 may be formed to be curved and curved.
  • a cylindrical first guide portion 46 that slidably supports the valve portion 40 is formed on the bottom surface 42 a side of the main body portion 42.
  • the first guide portion 46 is disposed in the other end region 45a on the other end side of the main body portion 42 through a connecting portion (not shown) and the like, and is coaxial with the central axis of the bottom surface opening 45c of the main body portion 42.
  • the first rod member 40a is inserted inside and supports the valve portion 40 so as to be slidable.
  • a cylindrical second guide portion 47 that slidably supports the valve portion 40 is formed on the inner wall surface of the upper surface 42 b of the main body portion 42.
  • the second guide portion 47 is disposed in one end region 45b on the one end side of the main body portion 42 and is disposed coaxially with the first guide portion 46, and the second rod member 40b is inserted into the valve portion so that the valve The part 40 is slidably supported.
  • a spring 44 is disposed on the outer peripheral surface of the second guide portion 47.
  • the spring 44 is, for example, a coil spring, and is disposed on the outer peripheral surface of the second guide portion 47 of the main body portion 42, and one end thereof is in contact with the inner wall surface of the upper surface 42 b of the main body portion 42.
  • the valve portion 40 of the main body portion 42 is arranged such that the other end portion is in contact with the valve body 41 of the valve portion 40 and the valve body 41 disposed on one end side with respect to the valve seat 43 is in contact with the valve seat 43. Energize toward the other end.
  • the total length of the spring 44 is formed to be at least shorter than the stroke length of the valve body 41 (valve portion 40).
  • the total length (free height) L31 of the spring 44 is equal to the inner wall surface of the upper surface 42b of the main body 42 and the valve in the closed state where the valve body 41 and the valve seat 43 are in contact. It is formed to be shorter than the stroke length L32 which is the length between the valve body 41 of the portion 40.
  • the total length (free height) L31 of the spring 44 is 155 mm, and the stroke length L32 is 161 mm. Therefore, as shown in FIG. 8, the spring 44 is bent in the compression direction and becomes a free height in the open state in which the valve body 41 is separated from the valve seat 43, and the valve body 41 is close to the valve seat 43.
  • the valve portion 40 is urged toward the other end side of the main body portion 42.
  • the spring 44 has a free height, and when the valve body 41 is close to or in contact with the valve seat 43, the valve portion 40 is moved to the main body portion 42. It does not urge toward the other end side. After that, the valve body 41 is not urged by the spring 44 due to an inertial force due to the urging of the spring 44 and a pressure difference between the other end region 45a and the one end region 45b of the main body 42, and the like. 43 abuts.
  • the total length (allowable load height) L ⁇ b> 33 when the spring 14 is bent to the maximum in the compression direction is the inner wall surface of the upper surface 42 b of the main body portion 42 and the second guide portion 47. It is formed to be longer than the length L34 between the other end surface 47a. Thereby, no matter how much the spring 44 bends in the compression direction, it protrudes to the other end side from the other end surface 47a of the second guide portion 47, and the valve body 41 and the second guide portion 47 come into contact with each other. This prevents the valve body 41 and the second guide portion 47 from being stuck and stuck.
  • the cone valve 31 having the above-described configuration is fed with fluid pressurized to a predetermined value or more from the other end side of the main body portion 42 toward the one end side.
  • the valve body 41 is pushed up to one end side of the main body portion 42 against the urging force of the spring 44, the valve body 41 is separated from the valve seat 43, and the fluid is supplied to the other end on the other end side of the main body portion 42. It flows from the region 45a toward the one end region 45b on one end side.
  • the cone valve 31 is assisted by the spring 44 when the pressure at one end side of the main body portion 42 is larger or larger than the other end side. 41 is pushed down to the other end side of the main body portion 42, the valve body 41 is brought into contact with the valve seat 43, the insertion portion 45 is covered with the valve body 41, and the other end region on the other end side of the main body portion 42. 45a and the one end region 45b on one end side are blocked, and the fluid is prevented from flowing backward from the one end region 45b of the main body 42 toward the other end region 45a.
  • the cone valve 31 has a coarse particle size when the cone valve 1 is closed by making the total length L31 of the spring 44 shorter than the stroke length L32 of the valve body 41, like the cone valve 1 of the first embodiment. Can be reduced, and the damage to the valve body 41 or the valve seat 43 that triggers uneven wear can be prevented and the degree of scratches can be reduced. Compared to 2 to 3 times the service life.
  • the cone valve 31 has a flat contact surface 41a, 43a where the valve body 41 and the valve seat 43 are in contact with each other, so that the cone valve 31 is closed. Even if coarse particles are sometimes sandwiched, the impact at that time can be dispersed, and damage to the valve body 41 or the valve seat 43 that triggers uneven wear can be prevented, and the degree of scratches can be further eased. It is possible to maintain a life nearly 5 times longer than the conventional life.
  • the cone valve 31 can be suitably applied as long as it is a slurry containing coarse particles having a high wear property (particle maximum diameter is 1 to 2 mm).
  • an ore slurry obtained by treating nickel oxide ore can be applied particularly effectively.

Abstract

The purpose of the invention is to allow the lifespan of a cone valve to be extended over conventional ones even if used as a check valve when feeding slurry containing highly abrasive coarse particles. A cone valve (1) used as a check valve when feeding slurry comprises at least a valve body (11), a valve seat (13), and a spring (14) incorporated so as to bring the valve body (11) in contact with the valve seat (13). The total length of the spring (14) is less than the stroke length of the valve body (11).

Description

コーンバルブCone valve
 本発明は、流体を送液する際に逆流を防止するための、コーンバルブに関する。詳しくは、硬質の粗大粒子を含有する、例えばニッケル酸化鉱石を前処理することにより得られる鉱石スラリーを送液する際に、逆流防止のために使用し、摩耗による不具合の発生を抑制し、寿命を延長することが可能なコーンバルブに関する。なお、本出願は、日本国において2014年11月21日に出願された日本特許出願番号特願2014-236461および2015年1月9日に出願された日本特許出願番号特願2015-003105を基礎として優先権を主張するものであり、これらの出願は参照されることにより、本出願に援用される。 The present invention relates to a cone valve for preventing backflow when a fluid is fed. Specifically, when feeding ore slurry containing hard coarse particles, for example obtained by pretreatment of nickel oxide ore, it is used to prevent backflow, suppresses the occurrence of defects due to wear, and life It is related with the cone valve which can be extended. This application is based on Japanese Patent Application No. 2014-236461 filed on November 21, 2014 in Japan and Japanese Patent Application No. 2015-003105 filed on January 9, 2015. And these applications are hereby incorporated by reference into the present application.
 ニッケル酸化鉱石は、ニッケル含有率が低いなどの理由により、ニッケル資源としての利用は困難だった。しかし、高圧酸浸出技術を利用した湿式製錬方法が開発され、例えばニッケル・コバルト混合硫化物(ニッケル品位が60wt%程度)を経済的に生産できるようになった(例えば、特許文献1参照)。 Nickel oxide ore was difficult to use as a nickel resource because of its low nickel content. However, a hydrometallurgical method using high-pressure acid leaching technology has been developed, and for example, nickel-cobalt mixed sulfide (nickel grade is about 60 wt%) can be produced economically (for example, see Patent Document 1). .
 ニッケル酸化鉱石の湿式製錬方法の一例としては、まず、所定の粒度とした鉱石から鉱石スラリーを作成し、得られたスラリーを高温高圧のオートクレーブに供給し、主として鉱酸を用いて有価金属成分を浸出し、降温降圧して浸出残渣などの不要物を除去して浸出液を得て、硫化することによりニッケル・コバルト混合硫化物を生産している。 As an example of the hydrometallurgical method of nickel oxide ore, first, an ore slurry is prepared from ore having a predetermined particle size, and the resulting slurry is supplied to a high-temperature and high-pressure autoclave. The nickel and cobalt mixed sulfides are produced by leaching and lowering the temperature to reduce unnecessary substances such as leaching residues to obtain a leachate and sulfiding.
 上記鉱石スラリーは、固形分として20~40g/L程度(図9参照)、固形分の粒径として2mm以下程度として作成され(例えば、特許文献2参照)、温度250℃程度、圧力3.5~4.0MPaGという高温高圧のオートクレーブに供給され、また、浸出用の鉱酸や、酸化促進用の空気、温度維持用の蒸気などが合わせて供給され、撹拌機による撹拌が行われ、浸出が進行する。 The ore slurry is prepared with a solid content of about 20 to 40 g / L (see FIG. 9), a solid particle size of about 2 mm or less (for example, see Patent Document 2), a temperature of about 250 ° C., and a pressure of 3.5. It is supplied to a high-temperature and high-pressure autoclave of up to 4.0 MPaG, and mineral acid for leaching, air for promoting oxidation, steam for maintaining temperature, etc. are supplied together, and stirring by a stirrer is performed, so that leaching is performed. proceed.
 鉱石スラリーをオートクレーブ中に供給するためには、少なくとも上記圧力を超える高圧にする必要があり、大気圧およびプラント環境の気温で作製された鉱石スラリーは様々な手段により、通常は段階的に昇温昇圧される(例えば、特許文献3参照)。 In order to supply the ore slurry into the autoclave, it is necessary to increase the pressure to a pressure higher than at least the above pressure, and the ore slurry produced at atmospheric pressure and the temperature of the plant environment is usually heated stepwise by various means. The pressure is increased (see, for example, Patent Document 3).
 初期の段階では、例えば熱交換器と一般的な送液ポンプとの組み合わせで、昇温しつつ同時に昇圧させ、温度200℃程度、圧力1.5MPaG程度の状態とするが、最終的には、加圧して4.0MPaG以上の圧力とすることにより、オートクレーブ内に押し込んでいる。 In the initial stage, for example, a combination of a heat exchanger and a general liquid feed pump is used to simultaneously raise the temperature while raising the temperature to a state of about 200 ° C. and a pressure of about 1.5 MPaG. The pressure is increased to 4.0 MPaG or more to push the pressure into the autoclave.
 最終的な加圧のステップで利用される装置は、ダイヤフラム型のポンプと、コーンバルブ型の逆止弁であることが一般的である。このタイプを使用するのは、高温かつ高圧条件下のオートクレーブ内に必要量の鉱石スラリー(約240m/Hr)を連続的に供給が可能だからである。 The devices used in the final pressurizing step are generally a diaphragm type pump and a cone valve type check valve. This type is used because a necessary amount of ore slurry (about 240 m 3 / Hr) can be continuously supplied into an autoclave under high temperature and high pressure conditions.
 特に、上記のように厳しい条件(1.5MPaG→4.0MPaG)で昇圧する場合、スラリーの逆流を抑制するため、コーンバルブのコイルスプリングは強力なものが使用されるのが一般的であり、また、同様にスラリーの逆流を抑制するために、コーンバルブの弁体と弁座との接触面は、図6に示すように、いずれかに曲率を持たせ、断面として点接触(実態として円接触)とすることが一般的である。 In particular, when the pressure is increased under severe conditions (1.5 MPaG → 4.0 MPaG) as described above, a strong cone coil coil spring is generally used in order to suppress the backflow of the slurry. Similarly, in order to suppress the backflow of the slurry, the contact surface between the valve body of the cone valve and the valve seat has a curvature as shown in FIG. Contact).
 ところが、鉱石スラリーは、固形分粒度を1~2mm、より好ましくは1.4mm以下とするように、篩別を実施している。このとき、1.4mmよりも粗大な粒子が存在しなくても、僅かな逆流は常に発生しており、コーンバルブの閉時の衝撃による弁体の僅かな損傷により、局所的な摩耗が進行する。特に、弁体と弁座の接触面のいずれかが曲線的で湾曲するように形成されているので、弁体と弁座との接触面積が小さいため、コーンバルブの閉時にスラリーが噛み込んだとき通り抜けやすく、通り抜けた箇所から曲部摩耗が発生する。 However, the ore slurry is subjected to sieving so that the solids particle size is 1-2 mm, more preferably 1.4 mm or less. At this time, even if there are no particles coarser than 1.4 mm, a slight back flow always occurs, and local wear proceeds due to slight damage to the valve body due to the impact when the cone valve is closed. To do. In particular, either one of the contact surfaces of the valve body and the valve seat is curved and curved so that the contact area between the valve body and the valve seat is small, so that the slurry is caught when the cone valve is closed. Sometimes it is easy to pass through and wear of the curved part is generated from the point through.
 これにより、極端に弁体と弁座の接触面で仕切られるべき空間が連通してしまう場合もあり、所定の吐出量を維持できなくなるという問題がある。 As a result, the space to be partitioned by the contact surface between the valve body and the valve seat may be extremely communicated, and there is a problem that a predetermined discharge amount cannot be maintained.
 このような問題が発生すると、部品の寿命と判断し、操業を停止して摩耗部品を交換する必要があり、操業効率が低下するだけでなく交換部品に要するコストも無視できない。 When such a problem occurs, it is necessary to judge the life of the part, stop the operation and replace the worn part, and not only the operation efficiency is lowered but also the cost required for the replacement part cannot be ignored.
 特に、操業効率の低下の問題は、例えば6か月(≒4380時間)ごとに計画的にプラントを停止させて点検整備するタイミングまで部品の寿命が維持できれば、そのタイミングに合わせて計画的に部品交換をすればよいので、それほど大きな問題ではない。 In particular, the problem of reduced operational efficiency is that if the life of a part can be maintained until the time when the plant is systematically stopped and inspected and maintained every 6 months (≈4380 hours), the part will be systematically adjusted to that timing. It's not a big problem because it only needs to be exchanged.
 しかしながら、しばしば200時間から高々350時間程度(8~15日程度)で、摩耗に伴う流量の低下が発生するため、寿命の延長が必要となっている。 However, since the flow rate decreases due to wear, often from 200 hours to 350 hours (about 8 to 15 days), it is necessary to extend the life.
 簡単には、弁体に損傷を与えやすい、1~2mmの上限に近い粒子、または篩別設備の破損等により混入する、これ以上の粒径の粒子を完全に除去することが考えられるが、これを完全に除去しようとした場合、コストの飛躍的増大を招くので現実的でない。 In simple terms, it is conceivable to completely remove particles close to the upper limit of 1 to 2 mm, which are likely to damage the valve body, or particles larger than this which are mixed due to breakage of the sieving equipment. An attempt to completely remove this is not practical because it causes a dramatic increase in cost.
 また、コーンバルブを通過するスラリー量(ストローク60%運転時で約40m/Hr/1バルブ)を少なくし、部品の摩耗を減らすことも容易に想起できるが、プラント全体の生産量を維持するためには、スラリーの送液系列を増加させねばならず、このための投資コストがかかるため好ましくない。 It is also easy to recall that the amount of slurry passing through the cone valve (about 40 m 3 / Hr / 1 valve at 60% stroke operation) and reducing the wear of parts is maintained, but the overall production of the plant is maintained. In order to achieve this, the number of slurry feeding lines must be increased, which is not preferable because of the high investment cost.
 また、部品を摩耗しにくくするという技術も、コスト増を招く。また、摩耗の犠牲とする部品を利用する技術もバルブ構造が複雑となり、メンテナンス時間が増加する点で好ましくない。 Also, the technology of making parts difficult to wear also increases costs. Further, a technique using a component that sacrifices wear is not preferable in that the valve structure becomes complicated and maintenance time increases.
 また、例えば特許文献4には、硬質粒子のスラリーを送液する場合に逆止弁の寿命を延ばす技術が記載されている。 For example, Patent Document 4 describes a technique for extending the life of a check valve when a slurry of hard particles is fed.
 しかしながら、上記と同様にバルブ構造が複雑になる、すなわち、弁座面を形成するために耐久性の高い材質の環状バルブシートや環状パッキンなどを利用する技術であり、また、弁体がセラミクス球体であるという相違点があり、上記問題点には適用できない。 However, the valve structure is complicated in the same manner as described above, that is, a technique using an annular valve seat or an annular packing made of a highly durable material to form the valve seat surface, and the valve body is a ceramic sphere. It cannot be applied to the above problem.
特開2005-350766号公報JP-A-2005-350766 特開2009-173967号公報JP 2009-173967 A 特開2010-025455号公報JP 2010-025455 A 特開2006-214539号公報JP 2006-214539 A
 本発明は、このような状況を解決するためになされたものであり、摩耗性の高い粗大粒子を含むスラリーを送液する際に逆止弁として使用されても、従来よりも寿命を延長することが可能なコーンバルブを提供することを目的とする。 The present invention has been made to solve such a situation, and even if it is used as a check valve when feeding a slurry containing coarse particles having high wear properties, the service life is extended more than ever. An object of the present invention is to provide a cone valve that can be used.
 本発明者らは、バネの強度、およびコーンバルブの形状等について鋭意研究し、バネは、逆流の防止に必要なのではなく、引っ掛かりによる固着を防止できればよいとの結論に達し、バネの長さを短くすることで、コーンバルブの閉時の衝撃を弱め、更に、線接触であった当たり面を平滑にすることで、衝撃を分散し、局所的摩耗の引き金となる弁体、または弁座の衝撃による損傷を低減することで上記課題を解決することを見出した。 The present inventors have intensively studied the strength of the spring, the shape of the cone valve, etc., and reached the conclusion that the spring is not necessary for prevention of backflow, but should be able to prevent sticking due to catching, and the length of the spring. By shortening the cone valve, the impact when closing the cone valve is weakened, and further, by smoothing the contact surface that was in line contact, the impact is distributed and the valve body or valve seat that triggers local wear It has been found that the above-mentioned problems can be solved by reducing the damage caused by the impact.
 本発明に係るコーンバルブは、スラリーを送液する際に逆止弁として使用されるコーンバルブであって、少なくとも、弁体と、弁座と、弁体を弁座と接触するように組み込まれたバネとを備え、バネの全長は、少なくとも弁体のストローク長よりも短いことを特徴とする。 A cone valve according to the present invention is a cone valve used as a check valve when feeding slurry, and is incorporated so that at least the valve body, the valve seat, and the valve body are in contact with the valve seat. And the total length of the spring is at least shorter than the stroke length of the valve body.
 更に、スラリーは、ニッケル酸化鉱石のスラリーであることが好ましい。 Furthermore, the slurry is preferably a nickel oxide ore slurry.
 更に、弁体と弁座とが接触する部分の形状は、平坦であることが好ましい。 Furthermore, the shape of the portion where the valve body and the valve seat come into contact is preferably flat.
 本発明に係るコーンバルブは、摩耗性の高い粗大粒子を含むスラリーを送液する際に逆止弁として使用されても、従来よりも寿命を延長することができるので、極めて大きな工業的価値を有する。 Even if the cone valve according to the present invention is used as a check valve when feeding a slurry containing coarse particles having high wear properties, the lifetime can be extended as compared with the conventional one. Have.
図1は、本発明に係るコーンバルブの使用例を示した概要図である。FIG. 1 is a schematic view showing an example of use of a cone valve according to the present invention. 図2は、本発明に係るコーンバルブの一例を示した断面斜視図である。FIG. 2 is a cross-sectional perspective view showing an example of a cone valve according to the present invention. 図3は、弁体と弁座とが当接した閉状態のコーンバルブの一例を示した断面正面図である。FIG. 3 is a cross-sectional front view illustrating an example of a closed cone valve in which a valve body and a valve seat are in contact with each other. 図4は、弁体と弁座とが離間した開状態のコーンバルブの一例を示した断面正面図である。FIG. 4 is a cross-sectional front view showing an example of an open cone valve in which the valve body and the valve seat are separated from each other. 図5は、本発明に係るコーンバルブの平坦な接触面を示した概略図である。FIG. 5 is a schematic view showing a flat contact surface of a cone valve according to the present invention. 図6は、本発明に係るコーンバルブの湾曲した接触面を示した概略図である。FIG. 6 is a schematic view showing a curved contact surface of a cone valve according to the present invention. 図7は、弁体と弁座とが当接した閉状態のコーンバルブの他の例を示した断面正面図である。FIG. 7 is a cross-sectional front view showing another example of the closed cone valve in which the valve body and the valve seat are in contact with each other. 図8は、弁体と弁座とが離間した開状態のコーンバルブの他の例を示した断面正面図である。FIG. 8 is a cross-sectional front view showing another example of an open cone valve in which the valve body and the valve seat are separated from each other. 図9は、鉱石スラリーの性状を例示した表である。FIG. 9 is a table illustrating the properties of the ore slurry.
 以下、本発明に係るコーンバルブについて図面を参照して説明する。なお、本発明は以下の例に限定されるものではなく、本発明の要旨を逸脱しない範囲で、任意に変更可能である。 Hereinafter, the cone valve according to the present invention will be described with reference to the drawings. In addition, this invention is not limited to the following examples, In the range which does not deviate from the summary of this invention, it can change arbitrarily.
<第一実施形態の説明>
 本発明に係るコーンバルブ1は、例えば、ニッケル酸化鉱石を前処理することにより得られる鉱石スラリーを送液する際などの摩耗性が高い粗大粒子(粒子最大径が1~2mm)を含むスラリーを送液する際に逆止弁として使用されるコーンバルブであって、例えば、図1に示すような送液装置100に設置される。
<Description of First Embodiment>
The cone valve 1 according to the present invention is a slurry containing coarse particles (particle maximum diameter is 1 to 2 mm) having high wear properties, for example, when ore slurry obtained by pretreatment of nickel oxide ore is fed. A cone valve that is used as a check valve when feeding liquid, and is installed in a liquid feeding device 100 as shown in FIG. 1, for example.
 送液装置100は、図1に示すように、上流側スラリータンク101と、下流側スラリータンク102と、ダイヤフラム型ポンプ103とを有している。上流側スラリータンク101と下流側スラリータンク102とは、第一配管104によって接続されている。ダイヤフラム型ポンプ103は、第二配管105を介して、第一配管104と接続されている。そして、コーンバルブ1は、第一配管104と第二配管105との連結部106と上流側スラリータンク101との間の第一配管104aに1つ設置され(上流側コーンバルブ1a)、連結部106と下流側スラリータンク102との間の第一配管104bに1つ設置されている(下流側コーンバルブ1b)。 As shown in FIG. 1, the liquid delivery apparatus 100 includes an upstream side slurry tank 101, a downstream side slurry tank 102, and a diaphragm pump 103. The upstream side slurry tank 101 and the downstream side slurry tank 102 are connected by a first pipe 104. The diaphragm pump 103 is connected to the first pipe 104 through the second pipe 105. One cone valve 1 is installed in the first pipe 104a between the connecting part 106 between the first pipe 104 and the second pipe 105 and the upstream side slurry tank 101 (upstream side cone valve 1a). One is installed in the first piping 104b between 106 and the downstream side slurry tank 102 (downstream side cone valve 1b).
 そして、送液装置100は、ダイヤフラム型ポンプ103のダイヤフラム部分が右(一方)に動いて吸い込むと、上流側コーンバルブ1aが開状態となり、下流側コーンバルブ1bが閉状態となり、図1中の実線矢印Aに示すように、上流側タンク(圧力≒1.5MPaG)101からスラリーがダイヤフラム型ポンプ103に供給される。 Then, when the diaphragm portion of the diaphragm pump 103 moves to the right (one side) and sucks, the liquid feeding device 100 opens the upstream cone valve 1a and closes the downstream cone valve 1b. As indicated by a solid arrow A, slurry is supplied to the diaphragm pump 103 from the upstream tank (pressure ≈ 1.5 MPaG) 101.
 その一方で、送液装置100は、ダイヤフラム型ポンプ103のダイヤフラム部分が左(他方)に動いて吐き出すと、上流側コーンバルブ1aが閉状態となり、下流側コーンバルブ1bが開状態となり、図1中の点線矢印Bに示すように、下流側タンク(圧力≧4.0MPaG)にスラリーがダイヤフラム型ポンプ103から供給される。 On the other hand, when the diaphragm portion of the diaphragm pump 103 moves to the left (the other side) and exhales, the liquid delivery device 100 has the upstream cone valve 1a closed and the downstream cone valve 1b opened. As indicated by a dotted arrow B in the middle, slurry is supplied from the diaphragm pump 103 to the downstream tank (pressure ≧ 4.0 MPaG).
 すなわち、コーンバルブ1は、摩耗性が高い粗大粒子を含むスラリーを送液する際に、高温かつ高圧(1.5MPaG~4.0MPaG)の条件下で、ダイヤフラム型ポンプ103のダイヤフラム部分が左右(一方又は他方)に繰り返し動くことに伴い、開閉状態が繰り返し切り換えられる。 In other words, the cone valve 1 is configured such that when the slurry containing coarse particles having high wearability is fed, the diaphragm portion of the diaphragm pump 103 is left and right (high and low pressure (1.5 MPaG to 4.0 MPaG)). With the repeated movement to one or the other, the open / close state is repeatedly switched.
 具体的に、コーンバルブ1は、図2、図3、図4に示すように、少なくとも、弁体11を有する弁部10と、弁座13を有する本体部12と、弁体11を弁座13と接触するように組み込まれたバネ14とを備えている。 Specifically, as shown in FIGS. 2, 3, and 4, the cone valve 1 includes at least a valve portion 10 having a valve body 11, a main body portion 12 having a valve seat 13, and the valve body 11 as a valve seat. 13 and a spring 14 incorporated so as to come into contact with 13.
 弁部10は、図3に示すように、円柱状の棒部材10aと、棒部材10aの一端部から棒部材10aの半径方向の外側に向けて張り出した弁体11とを有している。この弁部10は、弁体11を弁座13よりも本体部12の一端側に配置しつつ、本体部12内に、本体部12の軸方向に沿って移動可能に収容されている。 As shown in FIG. 3, the valve portion 10 includes a columnar rod member 10 a and a valve body 11 projecting from one end of the rod member 10 a toward the outside in the radial direction of the rod member 10 a. The valve portion 10 is accommodated in the main body portion 12 so as to be movable along the axial direction of the main body portion 12 while disposing the valve body 11 on one end side of the main body portion 12 relative to the valve seat 13.
 本体部12は、図3に示すように、内部にスラリーが挿通されるとともに弁部10が収容される挿通部15を有し、筒状に形成されている。更に、挿通部15内の中途部には、本体部12の半径方向の内側に向けて張り出し、弁体11と当接する弁座13が形成されている。 As shown in FIG. 3, the main body portion 12 has an insertion portion 15 in which the slurry is inserted and the valve portion 10 is accommodated, and is formed in a cylindrical shape. Furthermore, a valve seat 13 that protrudes toward the inner side in the radial direction of the main body 12 and contacts the valve body 11 is formed in the middle of the insertion portion 15.
 また、図5に示すように、弁部10の弁体11と本体部12の弁座13とが接触する接触面11a,13aの形状は、それぞれ、断面形状が直線的な平坦に形成されている。具体的に、弁体11の接触面11aと弁座13の接触面13aとは、本体部12の他端側から一端側に向けて次第に拡径するような平坦な傾斜面となっており、平行に設けられ、面接触する。よって、弁体11と弁座13とは、接触面積が大きいため、コーンバルブ1の閉時にスラリーが噛み込んだとしても通り抜けにくいために、局部摩耗が発生しにくい。 Moreover, as shown in FIG. 5, the shape of the contact surfaces 11a and 13a with which the valve body 11 of the valve part 10 and the valve seat 13 of the main-body part 12 contact is formed so that cross-sectional shape is linear flat. Yes. Specifically, the contact surface 11a of the valve body 11 and the contact surface 13a of the valve seat 13 are flat inclined surfaces that gradually increase in diameter from the other end side of the main body portion 12 toward one end side, Provided in parallel and in surface contact. Therefore, since the valve body 11 and the valve seat 13 have a large contact area, even if the slurry is caught when the cone valve 1 is closed, the valve body 11 and the valve seat 13 are difficult to pass through, so that local wear hardly occurs.
 なお、弁体11の接触面11aの形状を、図6に示すように、曲線的で湾曲するように形成してもよい。更に、弁座13の接触面13aの形状を、曲線的で湾曲するように形成してもよい。すなわち、弁体11の接触面11a、弁座13の接触面13aのいずれか一方の形状を、曲線的で湾曲するように形成して、弁体11と弁座13とが点接触(実態として円接触)するようにしてもよい。更に、弁体11の接触面11a、弁座13の接触面13aの両方の形状を、曲線的で湾曲するように形成してもよい。 In addition, you may form so that the shape of the contact surface 11a of the valve body 11 may be curvilinear and curved as shown in FIG. Further, the shape of the contact surface 13a of the valve seat 13 may be formed to be curved and curved. That is, the shape of one of the contact surface 11a of the valve body 11 and the contact surface 13a of the valve seat 13 is formed to be curved and curved so that the valve body 11 and the valve seat 13 are in point contact (actually, (Circle contact). Furthermore, you may form so that the shape of both the contact surface 11a of the valve body 11 and the contact surface 13a of the valve seat 13 may be curved and curved.
 また、図3に示すように、本体部12の他端側の他端領域15a内には、弁部10を摺動可能に支持する摺動支持部材16が取り付けられている。この摺動支持部材16は、環状に形成され、本体部12の他端領域15aの内周面に嵌合される嵌合部17と、嵌合部17内に配置され、内部に弁部10が挿通されて弁部10を摺動可能に支持する筒状の摺動支持部18と、嵌合部17と摺動支持部18との間に複数形成され、嵌合部17と摺動支持部18とを連結する連結部19とを有している。なお、摺動支持部18は、例えば内部に配設された低摩擦性や摺動性に優れた材料で形成された摺動部材20を介して弁部10を摺動可能に支持するようにしてもよく、直接的に弁部10を摺動可能に支持するようにしてもよい。更に、摺動支持部18の連結部19よりも他端側の外周面には、バネ14が配置されている。 Further, as shown in FIG. 3, a sliding support member 16 that slidably supports the valve portion 10 is attached in the other end region 15 a on the other end side of the main body portion 12. The sliding support member 16 is formed in an annular shape, and is fitted in the fitting portion 17 fitted to the inner peripheral surface of the other end region 15 a of the main body portion 12. Is formed between the fitting portion 17 and the sliding support portion 18, and the fitting portion 17 and the sliding support portion are slidably supported. It has the connection part 19 which connects the part 18. FIG. The sliding support portion 18 is configured to slidably support the valve portion 10 via a sliding member 20 formed of, for example, a material having low friction and excellent sliding properties disposed inside. Alternatively, the valve portion 10 may be directly slidably supported. Further, a spring 14 is disposed on the outer peripheral surface of the sliding support portion 18 on the other end side than the connecting portion 19.
 また、図3に示すように、弁部10の他端部には、バネ14が当接される当接部21が取り付けられている。この当接部21は、筒状に形成されており、内部に弁部10の他端部が挿入されて、弁部10の他端部に楔部材等の固定部材22によって着脱可能に取り付けられている。したがって、当接部21は、弁部10が本体部12の軸方向に沿って移動するのに伴って本体部12内を移動する。更に、当接部21の外周面には、当接部21の半径方向の外側に向けて張り出したフランジ部23が形成されている。更に、当接部21は、フランジ部23よりも一端側の外周面にバネ14が配置されている。なお、当接部21は、固定部材22を使用することなく、接着、溶接等によって取り付けるようにしてもよい。 Further, as shown in FIG. 3, an abutting portion 21 with which the spring 14 abuts is attached to the other end portion of the valve portion 10. The abutting portion 21 is formed in a cylindrical shape, and the other end portion of the valve portion 10 is inserted therein, and is detachably attached to the other end portion of the valve portion 10 by a fixing member 22 such as a wedge member. ing. Therefore, the contact portion 21 moves in the main body portion 12 as the valve portion 10 moves along the axial direction of the main body portion 12. Further, a flange portion 23 is formed on the outer peripheral surface of the contact portion 21 so as to protrude outward in the radial direction of the contact portion 21. Further, the contact portion 21 has a spring 14 disposed on the outer peripheral surface on one end side of the flange portion 23. Note that the contact portion 21 may be attached by bonding, welding, or the like without using the fixing member 22.
 バネ14は、図4に示すように、例えばコイルバネであって、本体部12の摺動支持部材16の外周面及び弁部10の当接部21の外周面に配置され、一端部が本体部12の連結部19の他端面19aと当接され、他端部が当接部21のフランジ部23の一端面23aと当接されて、弁座13よりも一端側に配置された弁体11が弁座13と当接するように、弁部10を本体部12の他端側に向けて付勢する。 As shown in FIG. 4, the spring 14 is, for example, a coil spring, and is disposed on the outer peripheral surface of the sliding support member 16 of the main body 12 and the outer peripheral surface of the contact portion 21 of the valve portion 10, and one end thereof is the main body. 12 is connected to the other end surface 19 a of the connecting portion 19, and the other end is in contact with one end surface 23 a of the flange portion 23 of the contact portion 21, so that the valve body 11 is arranged on one end side of the valve seat 13. The valve portion 10 is urged toward the other end side of the main body portion 12 so as to be in contact with the valve seat 13.
 また、バネ14の全長は、図3に示すように、少なくとも弁体11(弁部10)のストローク長よりも短くなるように形成されている。 Further, as shown in FIG. 3, the total length of the spring 14 is formed to be at least shorter than the stroke length of the valve body 11 (valve portion 10).
 具体的に、図3に示すように、バネ14の全長(自由高さ)L1は、弁体11と弁座13とが当接した閉状態における、連結部19の他端面19aと当接部21のフランジ部23の一端面23aとの間の長さであるストローク長L2よりも短くなるように形成されている。一例としては、バネ14の全長(自由高さ)L1を155mm、ストローク長L2を161mmとしている。したがって、バネ14は、図4に示すように、圧縮方向に撓み、弁体11が弁座13から離間している開状態の際には、自由高さとなり弁体11が弁座13に近接するまで、弁部10を本体部12の他端側に向けて付勢する。その一方で、バネ14は、図3に示すように、自由高さとなり、弁体11が弁座13に近接した際又は当接している閉状態の際には、弁部10を本体部12の他端側に向けて付勢しない。なお、弁体11は、その後、バネ14の付勢による慣性力及び本体部12の他端領域15aと一端領域15bとの圧力差等によって、バネ14に付勢されていない状態で、弁座13に当接する。 Specifically, as shown in FIG. 3, the total length (free height) L1 of the spring 14 is in contact with the other end surface 19a of the connecting portion 19 in the closed state in which the valve body 11 and the valve seat 13 are in contact. 21 is formed so as to be shorter than a stroke length L2 which is a length between one end surface 23a of the flange portion 23. As an example, the total length (free height) L1 of the spring 14 is 155 mm, and the stroke length L2 is 161 mm. Therefore, as shown in FIG. 4, the spring 14 is bent in the compression direction, and in the open state in which the valve body 11 is separated from the valve seat 13, the spring 14 has a free height and the valve body 11 is close to the valve seat 13. Until then, the valve portion 10 is urged toward the other end side of the main body portion 12. On the other hand, the spring 14 has a free height as shown in FIG. 3, and when the valve body 11 is close to or in contact with the valve seat 13, the valve portion 10 is moved to the main body portion 12. It does not urge toward the other end side. After that, the valve body 11 is not urged by the spring 14 due to an inertial force due to the urging of the spring 14 and a pressure difference between the other end region 15a and the one end region 15b of the main body 12 and the like. 13 abuts.
 また、図4に示すように、バネ14の圧縮方向に最大限撓んだ際の全長(許容荷重時高さ)L3は、連結部19の他端面19aと摺動支持部材16の他端面16aとの間のガイド長さL4よりも長くなるように形成されている。これにより、バネ14は、圧縮方向にどれだけ撓んでも、摺動支持部材16の他端面16aよりも他端側に突出しており、弁部10の当接部21と摺動支持部材16とが接触することを防止して、弁体11と摺動支持部材16とが引っ掛かる等して固着することを防止している。 Further, as shown in FIG. 4, the total length (height at the allowable load) L3 when the spring 14 is bent to the maximum in the compression direction is the other end surface 19a of the connecting portion 19 and the other end surface 16a of the sliding support member 16. It is formed to be longer than the guide length L4 between. Thereby, no matter how much the spring 14 bends in the compression direction, it protrudes to the other end side from the other end surface 16a of the sliding support member 16, and the contact portion 21 of the valve portion 10 and the sliding support member 16 Are prevented from coming into contact with each other, and the valve body 11 and the sliding support member 16 are prevented from being stuck and stuck.
 以上のような構成を有するコーンバルブ1は、本体部12の他端側から一端側に向けて所定値以上に加圧された流体が送液される場合、バネ14の付勢力に抗して弁体11を本体部12の一端側に押し上げて、弁体11を弁座13から離間させて、流体を本体部12の他端側の他端領域15aから一端側の一端領域15bに向けて流す。 The cone valve 1 having the above-described configuration is resistant to the urging force of the spring 14 when fluid pressurized to a predetermined value or more is fed from the other end side of the main body 12 toward the one end side. The valve body 11 is pushed up to one end side of the main body portion 12, the valve body 11 is separated from the valve seat 13, and the fluid is directed from the other end region 15 a on the other end side of the main body portion 12 toward the one end region 15 b on one end side. Shed.
 その一方で、コーンバルブ1は、本体部12の一端側が他端側よりも圧力が大きくなった場合又は大きい場合、バネ14に補助されつつ弁体11を本体部12の他端側に押し下げて、弁体11を弁座13に当接させて、弁体11によって挿通部15に蓋をして、本体部12の他端側の他端領域15aと一端側の一端領域15bとを遮断し、流体が本体部12の一端領域15bから他端領域15aに向けて逆流することを防止する。 On the other hand, the cone valve 1 pushes the valve body 11 down to the other end side of the main body portion 12 while being assisted by the spring 14 when the pressure at one end side of the main body portion 12 is larger or larger than the other end side. The valve body 11 is brought into contact with the valve seat 13, the insertion part 15 is covered with the valve body 11, and the other end region 15 a on the other end side of the main body 12 and the one end region 15 b on the one end side are shut off. The fluid is prevented from flowing backward from the one end region 15b of the main body 12 toward the other end region 15a.
 ここで、本発明者らは、コーンバルブの不具合の発生原因を、すなわち、弁座あるいは弁体が摩耗し、コーンバルブの上流側と下流側とが連通してしまう原因を、以下のように推測した。コーンバルブが開状態から閉状態に変わるとき、スラリー中に不可避的に含まれている摩耗性の高い粒子を弁座と弁体との隙間に挟み込んでしまい、いずれかの表面に傷がつく。その傷の大きさや傷の付く位置にもよるが、繰り返し(ストローク60%の場合、約1908回/Hr)の開閉により、徐々に傷が成長し、ある時点でその傷がスラリーが逆流可能な流路となり、この傷を介してコーンバルブの上流側と下流側とで連通が始まる。その後は、常にスラリーが弁座と弁体との隙間を流れ、摩耗が進むことになり、最終的に大きな連通部分が形成され、スラリーの送液効率が極端に低下し、部品交換せざるを得ない状態となる。 Here, the inventors described the cause of the malfunction of the cone valve, that is, the cause of the valve seat or the valve body being worn and the upstream side and the downstream side of the cone valve communicating with each other as follows. I guessed. When the cone valve changes from the open state to the closed state, highly wearable particles inevitably contained in the slurry are caught in the gap between the valve seat and the valve body, and either surface is damaged. Depending on the size of the scratch and the position where the scratch is attached, the scratch gradually grows by opening and closing repeatedly (about 1908 times / Hr when the stroke is 60%), and the slurry can flow backward at a certain point. It becomes a flow path, and communication begins between the upstream side and the downstream side of the cone valve through this scratch. After that, the slurry always flows through the gap between the valve seat and the valve body, and wear progresses. Finally, a large communication part is formed, and the liquid feeding efficiency of the slurry is extremely lowered, and parts must be replaced. It will be in an unobtainable state.
 更に、本発明者らは、最初に傷のできる程度が部品交換が必要となるまでの期間に影響しているものと推測し、傷の程度がひどくなる原因として、バネの強さにあることを発見した。すなわち、逆流を抑制しようとして、バネの強さは比較的強いレベルに設定されており、この強さが原因となって、コーンバルブが閉状態になろうとして同時に摩耗性の高い粒子を挟み込んだ時に、バネが強すぎると、傷の程度は深くなり悪化する。 Further, the present inventors presume that the extent of scratching is affected by the period until parts replacement is necessary, and the cause of the severe damage is the strength of the spring. I found That is, the strength of the spring is set to a relatively strong level in an attempt to suppress the backflow, and this strength causes the cone valve to be closed and at the same time sandwiches highly wearable particles. Sometimes, if the spring is too strong, the degree of scratching becomes deeper and worse.
 そこで、本発明者らは、このコーンバルブにおけるバネの機能が引っ掛かりによる固着を防止できればよいとの結論に至った。 Therefore, the present inventors have come to the conclusion that it is sufficient that the function of the spring in this cone valve can prevent sticking due to catching.
 以上のように、コーンバルブ1は、バネ14の全長L1を弁体11のストローク長L2よりも短くすることにより、コーンバルブ1の閉時に粗大粒子を挟み込んだとしても、その際の衝撃を和らげることができ、偏摩耗の引き金となる弁体11又は弁座13の損傷を防止して傷の程度を緩和させることができるので、従来の寿命に比べ2~3倍の寿命を保つことができる。 As described above, the cone valve 1 reduces the impact at that time even if coarse particles are caught when the cone valve 1 is closed by making the total length L1 of the spring 14 shorter than the stroke length L2 of the valve body 11. In addition, damage to the valve body 11 or the valve seat 13 that triggers uneven wear can be prevented and the degree of scratches can be mitigated, so that the life can be maintained two to three times the conventional life. .
 なお、前記ストローク長とは、図3中のバネ14が組み込まれた状態における長さのことをいう。従来は、弁体11と弁座13とが接触するように組み込まれた場合、バネ14は自然長(例えば188mm)よりも短いストローク長(例えば161mm)の間に、はめこまれ、弁体11と弁座13とが当接した状態においても、バネ14の反発力が働き、弁体11を弁座13に押し付けている状態である。このため、従来はコーンバルブの閉時に粗大粒子を挟み込んだ場合、前記の反発力分だけ衝撃が強くなる。これに対して、本発明においては、バネ14の自然長を、前記ストローク長よりも短い長さ(例えば155mm)にしている。このため、前記の反発力が働かない状態となり、コーンバルブの閉時に粗大粒子を挟み込んだとしても、その衝撃を前記の反発力分だけ和らげることができる。 The stroke length means a length in a state where the spring 14 in FIG. 3 is incorporated. Conventionally, when the valve body 11 and the valve seat 13 are assembled so as to come into contact with each other, the spring 14 is fitted in a stroke length (for example, 161 mm) shorter than a natural length (for example, 188 mm), and the valve body 11 Even in a state where the valve seat 13 is in contact with the valve seat 13, the repulsive force of the spring 14 works and the valve body 11 is pressed against the valve seat 13. For this reason, conventionally, when coarse particles are sandwiched when the cone valve is closed, the impact becomes stronger by the repulsive force. On the other hand, in the present invention, the natural length of the spring 14 is shorter than the stroke length (for example, 155 mm). For this reason, the repulsive force does not work, and even when coarse particles are sandwiched when the cone valve is closed, the impact can be reduced by the repulsive force.
 更に、コーンバルブ1は、弁体11と弁座13とが接触する接触面11a,13aの形状を平坦に設けたことにより、コーンバルブ1の閉時に粗大粒子を挟み込んだとしても、その際の衝撃を分散させることができ、偏摩耗の引き金となる弁体11又は弁座13の損傷を防止して傷の程度をより緩和させることができるので、従来の寿命に比べ5倍近い寿命を保つことができる。 Further, the cone valve 1 has a flat shape of the contact surfaces 11a and 13a where the valve body 11 and the valve seat 13 come into contact with each other, so that coarse particles may be sandwiched when the cone valve 1 is closed. Since the impact can be dispersed and the damage of the valve body 11 or the valve seat 13 that triggers uneven wear can be prevented and the degree of scratches can be further relaxed, the life is nearly five times that of the conventional life. be able to.
 更に、コーンバルブ1は、摩耗性が高い粗大粒子(粒子最大径が1~2mm)を含むスラリーであれば、好適に適用することが可能であり、特にニッケル酸化鉱石を処理して得られる鉱石スラリーであれば、特に効果高く適用することができる。 Further, the cone valve 1 can be suitably applied if it is a slurry containing coarse particles having a high wear resistance (particle maximum diameter of 1 to 2 mm), and in particular, an ore obtained by treating nickel oxide ore. If it is a slurry, it can be applied particularly effectively.
 次に、本発明を適用した実施例を説明するが、本発明は下記の実施例に何ら限定されるものではない。 Next, examples to which the present invention is applied will be described, but the present invention is not limited to the following examples.
 下記の実施例1、実施例2、比較例1のコーンバルブを、それぞれ図1に示すような送液装置に設置して操業を行い、不具合の有無を調べた。 The cone valves of Example 1, Example 2 and Comparative Example 1 below were each installed in a liquid delivery device as shown in FIG.
 共通の条件は次の通りである。
・スラリー     固形分  :ニッケル酸化鉱石
               (最大粒径1~2mmとしたスラリー)
          固形分濃度:30g/L
・スラリー送液量  約240m/Hr(60%ストローク運転時、2台運転)
・コーンバルブのストローク長 :161mm
The common conditions are as follows.
・ Slurry Solid content: Nickel oxide ore (slurry with a maximum particle size of 1 to 2 mm)
Solid content concentration: 30 g / L
・ Slurry feed rate: about 240m 3 / Hr (60% stroke operation, 2 units operation)
・ Cone valve stroke length: 161 mm
・実施例と比較例とで使用したバネのサイズ
          (実施例):自由長 155mm
          (比較例):自由長 188mm
-Size of spring used in Example and Comparative Example (Example): Free length 155mm
(Comparative example): Free length 188mm
(実施例1)
 実施例1では、図6に示すような弁部の弁体の本体部の弁座と接触する接触面の形状が曲線的で湾曲したコーンバルブを、図1に示すような送液装置に設置して、前記スラリーを送液した。その結果、実施例1のコーンバルブは、645時間の操業を経ても不具合は発生しなかった。
(Example 1)
In Example 1, a cone valve having a curved and curved contact surface in contact with the valve seat of the main body of the valve body as shown in FIG. 6 is installed in the liquid feeding device as shown in FIG. Then, the slurry was fed. As a result, the cone valve of Example 1 did not have any problems even after 645 hours of operation.
(実施例2)
 実施例2では、図5に示すような弁部の弁体と本体部の弁座とが接触する部分の形状がそれぞれ直線的で平坦な以外は実施例1と同様の構成を有するコーンバルブを、図1に示すような送液装置に設置して、前記スラリーを送液した。その結果、実施例2のコーンバルブは、968時間の操業を経ても不具合は発生しなかった。
(Example 2)
In the second embodiment, a cone valve having the same configuration as that of the first embodiment except that the shape of the portion where the valve body of the valve portion and the valve seat of the main body portion are in contact with each other is linear and flat as shown in FIG. 1 and installed in a liquid feeding apparatus as shown in FIG. 1 to feed the slurry. As a result, the cone valve of Example 2 did not fail even after 968 hours of operation.
(比較例1)
 比較例1では、バネのサイズが異なる以外は実施例1と同様の構成を有するコーンバルブを、図1に示すような送液装置に設置して、前記スラリーを送液した。その結果、比較例1のコーンバルブは、200時間で不具合が発生し、部品交換を余儀なくされた。
(Comparative Example 1)
In Comparative Example 1, a cone valve having the same configuration as that of Example 1 except that the size of the spring was different was installed in a liquid feeding device as shown in FIG. 1, and the slurry was fed. As a result, the cone valve of Comparative Example 1 had a problem in 200 hours and had to be replaced.
 以上から、実施例1によれば、従来(比較例1)の寿命より、3倍以上の寿命を維持することが可能である。更に、実施例2によれば、従来(比較例1)の寿命より、5倍近い寿命の維持が可能であり、1か月(≒720時間)以上使用可能であることがわかる。 From the above, according to Example 1, it is possible to maintain a life three times or longer than the conventional life (Comparative Example 1). Furthermore, according to Example 2, it can be seen that the life of nearly five times that of the conventional (Comparative Example 1) can be maintained, and can be used for one month (≈720 hours) or longer.
<第二実施形態の説明>
 第一実施形態のコーンバルブ1では、弁体11が弁座13に対して一端側に配置され、バネ14が他端側に配置され、弁体11及びバネ14が弁座13に対して異なる方向に配置されていたが、第二実施形態のコーンバルブ31では、弁体41及びバネ44が弁座43に対して同方向に配置されている。
<Description of Second Embodiment>
In the cone valve 1 of the first embodiment, the valve body 11 is disposed on one end side with respect to the valve seat 13, the spring 14 is disposed on the other end side, and the valve body 11 and the spring 14 are different from the valve seat 13. Although arranged in the direction, in the cone valve 31 of the second embodiment, the valve body 41 and the spring 44 are arranged in the same direction with respect to the valve seat 43.
 具体的に、コーンバルブ31は、図7及び図8に示すように、少なくとも、弁体41を有する弁部40と、弁座43を有する本体部42と、弁体41を弁座43と接触するように組み込まれたバネ44とを備えている。 Specifically, as shown in FIGS. 7 and 8, the cone valve 31 includes at least a valve portion 40 having a valve body 41, a main body portion 42 having a valve seat 43, and the valve body 41 in contact with the valve seat 43. And a spring 44 incorporated therein.
 弁部40は、図7に示すように、円柱状の第1及び第2の棒部材40a,40bと、第1及び第2の棒部材40a,40b間に第1及び第2の棒部材40a,40bの半径方向の外側に向けて張り出した弁体41とを有している。この弁部40は、弁体41を弁座43よりも本体部42の一端側に配置しつつ、第1の棒部材40aが本体部42の第1のガイド部46に摺動可能に収容されると共に、第2の棒部材40bが本体部42の第2のガイド部47に摺動可能に収容され、本体部42内に、本体部42の軸方向に沿って移動可能に収容されている。 As shown in FIG. 7, the valve portion 40 includes cylindrical first and second rod members 40a and 40b, and first and second rod members 40a between the first and second rod members 40a and 40b. , 40b and a valve body 41 projecting outward in the radial direction. In the valve portion 40, the first rod member 40 a is slidably accommodated in the first guide portion 46 of the main body 42 while the valve body 41 is disposed on one end side of the main body 42 relative to the valve seat 43. In addition, the second bar member 40b is slidably accommodated in the second guide portion 47 of the main body portion 42, and is accommodated in the main body portion 42 so as to be movable along the axial direction of the main body portion 42. .
 本体部42は、図7に示すように、内部にスラリーが挿通されるとともに弁部40が収容される挿通部45を有し、筒状に形成されている。この挿通部45は、例えば、本体部42の底面42aに形成された底面開口部45cと側面に形成された側面開口部45dとを連通するように、略L字状に形成されている。更に、挿通部45内の底面42a側の中途部には、本体部42の半径方向の内側に向けて張り出し、弁体41と当接する弁座43が形成されている。 As shown in FIG. 7, the main body portion 42 has an insertion portion 45 in which the slurry is inserted and the valve portion 40 is accommodated, and is formed in a cylindrical shape. For example, the insertion portion 45 is formed in a substantially L shape so that a bottom surface opening 45 c formed on the bottom surface 42 a of the main body 42 communicates with a side surface opening 45 d formed on the side surface. Furthermore, a valve seat 43 that protrudes toward the inside in the radial direction of the main body 42 and contacts the valve body 41 is formed in the middle portion of the insertion portion 45 on the bottom surface 42 a side.
 また、弁部40の弁体41と本体部42の弁座43とが接触する接触面41a,43aの形状は、第一実施形態のコーンバルブ1と同様に、図5に示すように、それぞれ、断面形状が直線的な平坦に形成されている。具体的に、弁体41の接触面41aと弁座43の接触面43aとは、本体部42の他端側から一端側に向けて次第に拡径するような平坦な傾斜面となっており、平行に設けられ、面接触する。よって、弁体41と弁座43とは、接触面積が大きいため、コーンバルブ31の閉時にスラリーが噛み込んだとしても通り抜けにくいために、局部摩耗が発生しにくい。 Moreover, the shape of the contact surfaces 41a and 43a with which the valve body 41 of the valve part 40 and the valve seat 43 of the main-body part 42 contact is respectively similar to the cone valve 1 of 1st embodiment, as shown in FIG. The cross-sectional shape is linearly flat. Specifically, the contact surface 41a of the valve body 41 and the contact surface 43a of the valve seat 43 are flat inclined surfaces that gradually increase in diameter from the other end side of the main body portion 42 toward one end side, Provided in parallel and in surface contact. Therefore, since the valve element 41 and the valve seat 43 have a large contact area, even if the slurry is caught when the cone valve 31 is closed, it is difficult for the valve element 41 and the valve seat 43 to pass through.
 なお、弁体41の接触面41aの形状を、第一実施形態のコーンバルブ1と同様に、図6に示すように、曲線的で湾曲するように形成してもよい。更に、弁座43の接触面43aの形状を、曲線的で湾曲するように形成してもよい。すなわち、弁体41の接触面41a、弁座43の接触面43aのいずれか一方の形状を、曲線的で湾曲するように形成して、弁体41と弁座43とが点接触(実態として円接触)するようにしてもよい。更に、弁体41の接触面41a、弁座43の接触面43aの両方の形状を、曲線的で湾曲するように形成してもよい。 In addition, you may form so that the shape of the contact surface 41a of the valve body 41 may be curved and curved like the cone valve 1 of 1st embodiment, as shown in FIG. Further, the shape of the contact surface 43a of the valve seat 43 may be formed to be curved and curved. That is, the shape of either the contact surface 41a of the valve body 41 or the contact surface 43a of the valve seat 43 is formed to be curved and curved so that the valve body 41 and the valve seat 43 are in point contact (actually, (Circle contact). Furthermore, the shapes of both the contact surface 41a of the valve body 41 and the contact surface 43a of the valve seat 43 may be formed to be curved and curved.
 また、図7に示すように、本体部42の底面42a側には、弁部40を摺動可能に支持する筒状の第1のガイド部46が形成されている。この第1のガイド部46は、連結部(不図示)等を介して本体部42の他端側の他端領域45a内に配置されると共に本体部42の底面開口部45cの中心軸と同軸に配置され、内部に第1の棒部材40aが挿通されて弁部40を摺動可能に支持する。 Further, as shown in FIG. 7, a cylindrical first guide portion 46 that slidably supports the valve portion 40 is formed on the bottom surface 42 a side of the main body portion 42. The first guide portion 46 is disposed in the other end region 45a on the other end side of the main body portion 42 through a connecting portion (not shown) and the like, and is coaxial with the central axis of the bottom surface opening 45c of the main body portion 42. The first rod member 40a is inserted inside and supports the valve portion 40 so as to be slidable.
 また、図7に示すように、本体部42の上面42bの内壁面には、弁部40を摺動可能に支持する筒状の第2のガイド部47が形成されている。この第2のガイド部47は、本体部42の一端側の一端領域45b内に配置されると共に第1のガイド部46と同軸に配置され、内部に第2の棒部材40bが挿通されて弁部40を摺動可能に支持する。更に、第2のガイド部47の外周面には、バネ44が配置されている。 Further, as shown in FIG. 7, a cylindrical second guide portion 47 that slidably supports the valve portion 40 is formed on the inner wall surface of the upper surface 42 b of the main body portion 42. The second guide portion 47 is disposed in one end region 45b on the one end side of the main body portion 42 and is disposed coaxially with the first guide portion 46, and the second rod member 40b is inserted into the valve portion so that the valve The part 40 is slidably supported. Further, a spring 44 is disposed on the outer peripheral surface of the second guide portion 47.
 バネ44は、図8に示すように、例えばコイルバネであって、本体部42の第2のガイド部47の外周面に配置され、一端部が本体部42の上面42bの内壁面と当接され、他端部が弁部40の弁体41と当接されて、弁座43よりも一端側に配置された弁体41が弁座43と当接するように、弁部40を本体部42の他端側に向けて付勢する。 As shown in FIG. 8, the spring 44 is, for example, a coil spring, and is disposed on the outer peripheral surface of the second guide portion 47 of the main body portion 42, and one end thereof is in contact with the inner wall surface of the upper surface 42 b of the main body portion 42. The valve portion 40 of the main body portion 42 is arranged such that the other end portion is in contact with the valve body 41 of the valve portion 40 and the valve body 41 disposed on one end side with respect to the valve seat 43 is in contact with the valve seat 43. Energize toward the other end.
 また、バネ44の全長は、図7に示すように、少なくとも弁体41(弁部40)のストローク長よりも短くなるように形成されている。 Further, as shown in FIG. 7, the total length of the spring 44 is formed to be at least shorter than the stroke length of the valve body 41 (valve portion 40).
 具体的に、図7に示すように、バネ44の全長(自由高さ)L31は、弁体41と弁座43とが当接した閉状態における、本体部42の上面42bの内壁面と弁部40の弁体41との間の長さであるストローク長L32よりも短くなるように形成されている。一例としては、バネ44の全長(自由高さ)L31を155mm、ストローク長L32を161mmとしている。したがって、バネ44は、図8に示すように、圧縮方向に撓み、弁体41が弁座43から離間している開状態の際には、自由高さとなり弁体41が弁座43に近接するまで、弁部40を本体部42の他端側に向けて付勢する。その一方で、バネ44は、図7に示すように、自由高さとなり、弁体41が弁座43に近接した際又は当接している閉状態の際には、弁部40を本体部42の他端側に向けて付勢しない。なお、弁体41は、その後、バネ44の付勢による慣性力及び本体部42の他端領域45aと一端領域45bとの圧力差等によって、バネ44に付勢されていない状態で、弁座43に当接する。 Specifically, as shown in FIG. 7, the total length (free height) L31 of the spring 44 is equal to the inner wall surface of the upper surface 42b of the main body 42 and the valve in the closed state where the valve body 41 and the valve seat 43 are in contact. It is formed to be shorter than the stroke length L32 which is the length between the valve body 41 of the portion 40. As an example, the total length (free height) L31 of the spring 44 is 155 mm, and the stroke length L32 is 161 mm. Therefore, as shown in FIG. 8, the spring 44 is bent in the compression direction and becomes a free height in the open state in which the valve body 41 is separated from the valve seat 43, and the valve body 41 is close to the valve seat 43. Until then, the valve portion 40 is urged toward the other end side of the main body portion 42. On the other hand, as shown in FIG. 7, the spring 44 has a free height, and when the valve body 41 is close to or in contact with the valve seat 43, the valve portion 40 is moved to the main body portion 42. It does not urge toward the other end side. After that, the valve body 41 is not urged by the spring 44 due to an inertial force due to the urging of the spring 44 and a pressure difference between the other end region 45a and the one end region 45b of the main body 42, and the like. 43 abuts.
 また、図8に示すように、バネ14の圧縮方向に最大限撓んだ際の全長(許容荷重時高さ)L33は、本体部42の上面42bの内壁面と第2のガイド部47の他端面47aとの間の長さL34よりも長くなるように形成されている。これにより、バネ44は、圧縮方向にどれだけ撓んでも、第2のガイド部47の他端面47aよりも他端側に突出しており、弁体41と第2のガイド部47とが接触することを防止して、弁体41と第2のガイド部47とが引っ掛かる等して固着することを防止している。 As shown in FIG. 8, the total length (allowable load height) L <b> 33 when the spring 14 is bent to the maximum in the compression direction is the inner wall surface of the upper surface 42 b of the main body portion 42 and the second guide portion 47. It is formed to be longer than the length L34 between the other end surface 47a. Thereby, no matter how much the spring 44 bends in the compression direction, it protrudes to the other end side from the other end surface 47a of the second guide portion 47, and the valve body 41 and the second guide portion 47 come into contact with each other. This prevents the valve body 41 and the second guide portion 47 from being stuck and stuck.
 以上のような構成を有するコーンバルブ31は、第一実施形態のコーンバルブ1と同様に、本体部42の他端側から一端側に向けて所定値以上に加圧された流体が送液される場合、バネ44の付勢力に抗して弁体41を本体部42の一端側に押し上げて、弁体41を弁座43から離間させて、流体を本体部42の他端側の他端領域45aから一端側の一端領域45bに向けて流す。 As with the cone valve 1 of the first embodiment, the cone valve 31 having the above-described configuration is fed with fluid pressurized to a predetermined value or more from the other end side of the main body portion 42 toward the one end side. The valve body 41 is pushed up to one end side of the main body portion 42 against the urging force of the spring 44, the valve body 41 is separated from the valve seat 43, and the fluid is supplied to the other end on the other end side of the main body portion 42. It flows from the region 45a toward the one end region 45b on one end side.
 その一方で、コーンバルブ31は、第一実施形態のコーンバルブ1と同様に、本体部42の一端側が他端側よりも圧力が大きくなった場合又は大きい場合、バネ44に補助されつつ弁体41を本体部42の他端側に押し下げて、弁体41を弁座43に当接させて、弁体41によって挿通部45に蓋をして、本体部42の他端側の他端領域45aと一端側の一端領域45bとを遮断し、流体が本体部42の一端領域45bから他端領域45aに向けて逆流することを防止する。 On the other hand, in the same manner as the cone valve 1 of the first embodiment, the cone valve 31 is assisted by the spring 44 when the pressure at one end side of the main body portion 42 is larger or larger than the other end side. 41 is pushed down to the other end side of the main body portion 42, the valve body 41 is brought into contact with the valve seat 43, the insertion portion 45 is covered with the valve body 41, and the other end region on the other end side of the main body portion 42. 45a and the one end region 45b on one end side are blocked, and the fluid is prevented from flowing backward from the one end region 45b of the main body 42 toward the other end region 45a.
 以上のように、コーンバルブ31は、第一実施形態のコーンバルブ1と同様に、バネ44の全長L31を弁体41のストローク長L32よりも短くすることにより、コーンバルブ1の閉時に粗大粒子を挟み込んだとしても、その際の衝撃を和らげることができ、偏摩耗の引き金となる弁体41又は弁座43の損傷を防止して傷の程度を緩和させることができるので、従来の寿命に比べ2~3倍の寿命を保つことができる。 As described above, the cone valve 31 has a coarse particle size when the cone valve 1 is closed by making the total length L31 of the spring 44 shorter than the stroke length L32 of the valve body 41, like the cone valve 1 of the first embodiment. Can be reduced, and the damage to the valve body 41 or the valve seat 43 that triggers uneven wear can be prevented and the degree of scratches can be reduced. Compared to 2 to 3 times the service life.
 更に、コーンバルブ31は、第一実施形態のコーンバルブ1と同様に、弁体41と弁座43とが接触する接触面41a,43aの形状を平坦に設けたことにより、コーンバルブ31の閉時に粗大粒子を挟み込んだとしても、その際の衝撃を分散させることができ、偏摩耗の引き金となる弁体41又は弁座43の損傷を防止して傷の程度をより緩和させることができるので、従来の寿命に比べ5倍近い寿命を保つことができる。 Further, like the cone valve 1 of the first embodiment, the cone valve 31 has a flat contact surface 41a, 43a where the valve body 41 and the valve seat 43 are in contact with each other, so that the cone valve 31 is closed. Even if coarse particles are sometimes sandwiched, the impact at that time can be dispersed, and damage to the valve body 41 or the valve seat 43 that triggers uneven wear can be prevented, and the degree of scratches can be further eased. It is possible to maintain a life nearly 5 times longer than the conventional life.
 更に、コーンバルブ31は、第一実施形態のコーンバルブ1と同様に、摩耗性が高い粗大粒子(粒子最大径が1~2mm)を含むスラリーであれば、好適に適用することが可能であり、特にニッケル酸化鉱石を処理して得られる鉱石スラリーであれば、特に効果高く適用することができる。 Furthermore, as with the cone valve 1 of the first embodiment, the cone valve 31 can be suitably applied as long as it is a slurry containing coarse particles having a high wear property (particle maximum diameter is 1 to 2 mm). In particular, an ore slurry obtained by treating nickel oxide ore can be applied particularly effectively.
1 コーンバルブ、1a 上流側コーンバルブ、1b 下流側コーンバルブ、10 弁部、10a 棒部材、11 弁体、11a 接触面、12 本体部、13 弁座、13a 接触面、14 バネ、15 挿通部、15a 他端領域、15b 一端領域、16 摺動支持部材、16a 他端面、17 嵌合部、18 摺動支持部、19 連結部、19a 他端面、20 摺動部材、21 当接部、22 楔部材、23 フランジ部、23a 一端面、31 コーンバルブ、40 弁部、40a 第1の棒部材、40b 第2の棒部材、41 弁体、41a 接触面、42 本体部、42a 底面、42b 上面、43 弁座、43a 接触面、44 バネ、45 挿通部、45a 他端領域、45b 一端領域、45c 底面開口部、45d 側面開口部、46 第1のガイド部、47 第2のガイド部、47a 他端面、100 送液装置、101 上流側スラリータンク、102 下流側スラリータンク、103 ダイヤフラム型ポンプ、104 第一配管、105 第二配管、106 連結部 1 cone valve, 1a upstream cone valve, 1b downstream cone valve, 10 valve part, 10a rod member, 11 valve body, 11a contact surface, 12 body part, 13 valve seat, 13a contact surface, 14 spring, 15 insertion part 15a other end region, 15b one end region, 16 sliding support member, 16a other end surface, 17 fitting portion, 18 sliding support portion, 19 connecting portion, 19a other end surface, 20 sliding member, 21 abutting portion, 22 Wedge member, 23 flange portion, 23a one end surface, 31 cone valve, 40 valve portion, 40a first rod member, 40b second rod member, 41 valve body, 41a contact surface, 42 body portion, 42a bottom surface, 42b top surface , 43 valve seat, 43a contact surface, 44 spring, 45 insertion part, 45a other end region, 45b one end region, 45c bottom opening, 45 Side opening, 46, first guide part, 47, second guide part, 47a, other end face, 100 liquid feeding device, 101 upstream slurry tank, 102 downstream slurry tank, 103 diaphragm pump, 104 first piping, 105 Second piping, 106 connection part

Claims (3)

  1.  スラリーを送液する際に逆止弁として使用されるコーンバルブであって、
     少なくとも、弁体と、弁座と、該弁体を該弁座と接触するように組み込まれたバネとを備え、
     上記バネの全長は、少なくとも前記弁体のストローク長よりも短いことを特徴とするコーンバルブ。
    A cone valve used as a check valve when feeding slurry,
    Comprising at least a valve body, a valve seat, and a spring incorporated so as to contact the valve body with the valve seat;
    A cone valve characterized in that a total length of the spring is at least shorter than a stroke length of the valve body.
  2.  上記スラリーは、ニッケル酸化鉱石のスラリーであることを特徴とする請求項1に記載のコーンバルブ。 2. The cone valve according to claim 1, wherein the slurry is a slurry of nickel oxide ore.
  3.  上記弁体と上記弁座とが接触する部分の形状は、平坦であることを特徴とする請求項1に記載のコーンバルブ。 The cone valve according to claim 1, wherein a shape of a portion where the valve body and the valve seat are in contact with each other is flat.
PCT/JP2015/069024 2014-11-21 2015-07-01 Cone valve WO2016080013A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP15861728.2A EP3222895A4 (en) 2014-11-21 2015-07-01 Cone valve
US15/520,798 US10465807B2 (en) 2014-11-21 2015-07-01 Cone valve
CA2967924A CA2967924C (en) 2014-11-21 2015-07-01 Cone valve
AU2015348489A AU2015348489A1 (en) 2014-11-21 2015-07-01 Cone valve
PH12017500728A PH12017500728A1 (en) 2014-11-21 2017-04-20 Cone valve

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JP2014-236461 2014-11-21
JP2014236461 2014-11-21
JP2015-003105 2015-01-09
JP2015003105A JP6004019B2 (en) 2014-11-21 2015-01-09 Cone valve

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5264903U (en) * 1976-09-28 1977-05-13
JPS62115571U (en) * 1986-01-14 1987-07-22
JPH0185409U (en) * 1987-11-28 1989-06-06
JPH11280927A (en) * 1998-03-27 1999-10-15 Ckd Corp Check valve
JP2014205901A (en) * 2013-03-19 2014-10-30 住友金属鉱山株式会社 Wet smelting method for nickel oxide ore

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5264903U (en) * 1976-09-28 1977-05-13
JPS62115571U (en) * 1986-01-14 1987-07-22
JPH0185409U (en) * 1987-11-28 1989-06-06
JPH11280927A (en) * 1998-03-27 1999-10-15 Ckd Corp Check valve
JP2014205901A (en) * 2013-03-19 2014-10-30 住友金属鉱山株式会社 Wet smelting method for nickel oxide ore

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP3222895A4 *

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