WO2016074509A1 - Hydraulic control system of fully-hydraulic drill type coal mining machine - Google Patents
Hydraulic control system of fully-hydraulic drill type coal mining machine Download PDFInfo
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- WO2016074509A1 WO2016074509A1 PCT/CN2015/086598 CN2015086598W WO2016074509A1 WO 2016074509 A1 WO2016074509 A1 WO 2016074509A1 CN 2015086598 W CN2015086598 W CN 2015086598W WO 2016074509 A1 WO2016074509 A1 WO 2016074509A1
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- valve
- hydraulic
- oil
- piston pump
- cylinder
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- 239000003245 coal Substances 0.000 title abstract description 11
- 238000005065 mining Methods 0.000 title abstract description 11
- 238000005553 drilling Methods 0.000 claims abstract description 49
- 239000003921 oil Substances 0.000 claims description 88
- 238000006073 displacement reaction Methods 0.000 claims description 27
- 239000002828 fuel tank Substances 0.000 claims description 23
- 238000007789 sealing Methods 0.000 claims description 12
- 239000010720 hydraulic oil Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 230000002457 bidirectional effect Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 238000009499 grossing Methods 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 description 6
- 230000008859 change Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 2
- 230000020169 heat generation Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C31/00—Driving means incorporated in machines for slitting or completely freeing the mineral from the seam
- E21C31/02—Driving means incorporated in machines for slitting or completely freeing the mineral from the seam for cutting or breaking-down devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/16—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
- F15B11/17—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors using two or more pumps
Definitions
- the invention relates to a hydraulic control system for a mining equipment, in particular to a hydraulic control system for a full hydraulic drill type shearer suitable for mining equipment of thin and extremely thin coal seams.
- the hydraulic circuit is not synchronized due to the change of external load during the working process of the drilling rig, and it cannot work under the optimal parameters.
- a plurality of speed regulating valves and overflow valves are arranged in the hydraulic system, and the system has large power loss, severe heat generation and low reliability.
- the object of the present invention is to overcome the deficiencies in the prior art and provide a hydraulic control system for a full hydraulic drill type shearer with high integration, small volume, low heat generation, and easy operation and maintenance.
- the hydraulic control system of the full hydraulic drill type shearer of the present invention comprises a drilling system, a walking system, a propulsion system and an auxiliary system;
- the drilling system comprises a fuel tank, a filter, a double variable displacement piston pump, and electricity Liquid proportional valve, drilling motor and hydraulic oil pipe for component connection;
- fuel tank is connected to double variable displacement piston pump through filter filtration, double variable displacement piston pump outlet port is connected to one-way valve; electro-hydraulic proportional valve inlet port It is connected with the oil outlet of the check valve, and the oil outlet is connected with the drilling motor.
- the LS port of the electro-hydraulic proportional valve is connected with the LS port of the double-variable piston pump; the oil circuit connected to the drilling motor and the electro-hydraulic proportional valve is provided.
- the traveling system adopts an open load sensitive system, and shares a double variable displacement piston pump with the drilling system, which includes a fuel tank, a filter, a double variable displacement piston pump, a check valve, a shuttle valve, and a load sensitive multi-way valve.
- the fuel tank is connected to the double-variable piston pump through filter filtration, and the double-variable piston pump outlet is connected to the one-way valve;
- the one-way valve outlet is divided into two
- the road is connected to the electro-hydraulic proportional valve through the oil pipe, and the other pipe is connected to the oil inlet of the load-sensitive multi-way valve group through the oil pipe;
- the two oil outlets of the load-sensitive multi-way valve group are respectively connected with the inlet port of the traveling motor, the pilot oil
- the port is connected with the direct-acting manual reversing valve; one end of the shuttle valve inlet port is connected with the LS port of the load-sensitive multi-way valve group, one end is connected with the LS port of the electro-hydraulic proportional valve, and the oil outlet port and the double-variable displacement piston pump are connected.
- the LS port is connected.
- the propulsion system includes a propulsion cylinder, a pilot sequence valve, a speed control valve, a multi-way valve group, a two-way hydraulic lock, an axial piston pump, a self-sealing suction filter, a pilot-operated relief valve, a water cooler, and an oil return.
- the oil tank is connected to the axial piston pump through a self-sealing suction filter; the axial piston pump outlet is divided into two paths, one is connected to the inlet of the multi-way valve group through the oil pipe, and the other is connected to the inlet of the pilot-operated relief valve through the oil pipe;
- the pilot-operated relief valve is connected in series with the water cooler, the oil return filter and the oil tank through the oil pipe; the outlet of the multi-way valve group is connected with the inlet of the two-way hydraulic lock; the outlets of the two-way hydraulic lock have a rod cavity and a rodless rod respectively with the propulsion cylinder
- the chambers are connected in parallel; the three propulsion cylinders are connected in parallel, the cylinder G18 and the bidirectional hydraulic lock are connected in series with a speed regulating valve in the oil passage, and the cylinder G18 and the cylinder G19 have no rod chamber connected in series with a pilot sequence valve;
- the axial column A pressure gauge is connected to the outlet of the plug pump
- the auxiliary system completes the rig working platform support, platform tilting, drill pipe conveying and drill pipe clamping, and includes a platform tilting cylinder, a balancing valve, a smooth valve, an eight-way valve, a platform supporting cylinder, a two-way hydraulic lock, a drill pipe Demolition cylinder, drill rod support cylinder, front frame cylinder, drill rod conveying motor, multi-way valve, axial piston pump, self-sealing suction filter and fuel tank; auxiliary system and propulsion system share a group of oil inlet circuit and oil return circuit
- the hydraulic oil is connected to the drill rod removing cylinder (25), the drill rod supporting cylinder, the front frame cylinder and the drill rod conveying motor via the multi-way valve (24), and a bidirectional hydraulic lock is connected in series between the cylinders; the multi-way valve
- the bridge is connected with the eight-way valve; the oil outlets of the eight-way valve are respectively connected in parallel with the platform adjusting oil cylinder and the platform supporting oil cylinder, and the smooth
- the drilling motor is provided with a pressure sensor on the oil inlet, and a rotary encoder and an angular displacement sensor are arranged at the connection between the drilling motor and the drill pipe.
- the load sensitive multi-way valve group is a double valve.
- the eight-way valve and the multi-way valve group are three-position six-way electromagnetic reversing valves, and the control modes thereof are all Y-type functions.
- the present invention adopts electro-hydraulic automatic control to facilitate operation and maintenance, and has the following advantages compared with the prior art:
- the hydraulic control system of the full hydraulic drill type coal mining machine adopts the drilling system, the walking system, the propulsion system and the auxiliary system; the sub-systems do not interfere with each other during the working process, which is convenient for operation and convenient for maintenance.
- the drilling system is closed-loop controlled by the load-sensitive variable pump and the electro-hydraulic proportional valve.
- the system pressure and flow can be automatically adjusted according to the load change, and the drill pipe drilling speed and position can be controlled in real time to improve work efficiency and reduce auxiliary operations. time;
- the walking system adopts an open load sensitive system, and shares a double variable displacement piston pump with the drilling system, which can effectively reduce system complexity and system space, and reduce the size of the drilling machine.
- the propulsion system consists of a quantitative pump and a speed control valve.
- the air cylinder and the drill pipe are advanced.
- the propulsion speed can be adjusted according to the cutting condition of the drilling machine to realize the cutting of the drilling machine under the maximum efficiency.
- FIG. 1 is a block diagram showing the structure of a hydraulic control system for a full hydraulic drill type shearer according to the present invention
- FIG. 2 is a structural block diagram of a drill pipe positioning system of a full hydraulic drill type coal mining machine of the present invention
- Figure 3 is a schematic diagram of the hydraulic control system of the full hydraulic drill type shearer of the present invention.
- the hydraulic control system of the full hydraulic drill type shearer of the present invention comprises a drilling system, a walking system, a propulsion system and an auxiliary system;
- the drilling system includes a fuel tank, a filter, a dual variable displacement piston pump, an electro-hydraulic proportional valve, a drilling motor, and a hydraulic oil pipe for component connection; the fuel tank is filtered through a filter and a double variable displacement piston pump.
- Connected, double-variable piston pump outlet port is connected to check valve;
- electro-hydraulic proportional valve inlet port is connected with check valve outlet port, oil outlet is connected with drilling motor, LS port and double of electro-hydraulic proportional valve
- the LS port of the covariate piston pump is connected;
- a pressure gauge is arranged on the oil line connecting the drilling motor and the proportional valve;
- the walking system and the drilling system share a double variable displacement piston pump, including fuel tank, filter, double variable displacement piston pump, check valve, shuttle valve, load sensitive multi-way valve group, direct-acting manual commutation
- the valve and the traveling motor the fuel tank is connected to the double-variable piston pump through the filter, and the double-variable piston pump outlet is connected with the one-way valve; the one-way valve outlet is divided into two paths, one through the oil pipe and the electro-hydraulic
- the proportional valve is connected, and the other channel is connected to the load port of the load sensitive multi-way valve group through the oil pipe; the two oil outlets of the load-sensitive multi-way valve group are respectively connected with the inlet port of the traveling motor, the pilot port and the direct-acting manual commutation
- the valve is connected; one end of the inlet port of the shuttle valve is connected to the LS port of the load-sensitive multi-way valve group, and the ratio of one end to the electro-hydraulic ratio The LS port of the valve is connected, and the
- the propulsion system includes propulsion cylinder, pilot sequence valve, speed control valve, multi-way valve group, two-way hydraulic lock, axial piston pump, self-sealing suction filter, pilot-operated relief valve, water cooler, oil return Filter, pressure gauge and fuel tank; the fuel tank is connected to the axial piston pump through a self-sealing suction filter; the axial piston pump outlet is divided into two ways, one is connected to the inlet of the multi-way valve group through the oil pipe, and the other is through the oil pipe and the pilot The inlet of the overflow valve is connected; the pilot type overflow valve is connected in series with the water cooler, the return oil filter and the oil tank through the oil pipe; the outlet of the multi-way valve group is connected with the inlet of the two-way hydraulic lock; the outlets of the two-way hydraulic lock are respectively connected with The propulsion cylinder has a rod cavity and a rodless chamber; the three propulsion cylinders are connected in parallel, and the cylinder G18 and the bidirectional hydraulic lock are connected in
- the auxiliary system includes platform tilting cylinder, balance valve, smooth valve, eight-way valve, platform support cylinder, two-way hydraulic lock, drill pipe conveying motor, front frame cylinder, drill rod support cylinder, drill rod dismounting cylinder, multi-way valve , axial piston pump, self-sealing suction filter and fuel tank; auxiliary system and propulsion system share a set of oil inlet circuit and oil return circuit; hydraulic oil through multi-way valve and drill rod conveying motor, front frame cylinder, drill pipe
- the supporting cylinder and the drill rod dismounting cylinder are connected, and a bidirectional hydraulic lock is connected in series between the cylinders; the cross bridge is connected between the multi-way valve and the eight-way valve; the oil outlets of the eight-way valve are respectively adjusted with the platform and the hydraulic cylinder and the platform
- the supporting oil cylinders are connected in parallel, and a smooth valve and a balancing valve are sequentially connected in series between the eight-way valve and the platform adjusting oil cylinder, and a two-way hydraulic lock
- a pressure sensor is disposed on the oil inlet of the drilling motor, and a rotary encoder and an angular displacement sensor are disposed at the connection between the drilling motor and the drill pipe;
- the load-sensing multi-way valve group is a double-connected valve; the eight-way valve and the multi-way valve group are three-position six-way electromagnetic reversing valves, and the control manners thereof are all Y-type functions; the hydraulic cylinders total 20, Respectively represented by G1-G20;
- the double-variable piston pump is connected to the water-cooled motor by a star-shaped elastic coupling; each hydraulic system is connected to the fuel tank by the same oil return circuit; the top of the fuel tank is provided with an air filter, and a liquid level gauge is arranged on the side.
- the water-cooled motor 3 drives the double-variable piston pump 5 through the star-shaped elastic coupling 4, and the double-variable piston pump 5 sucks oil from the fuel tank 1 through the filter 2, and the oil is pumped from the double-variable piston pump.
- the outlet 5 flows through the check valve 6 to the electro-hydraulic proportional valve 7, and further flows into the inlet of the drilling motor 9, and pushes the drilling motor to rotate.
- the LS port of the electro-hydraulic proportional valve 7 is connected to the LS port of the double-variable piston pump 5, and the system pressure and flow rate can be automatically adjusted according to the load change, so that the drill pipe drilling speed is not affected by the load change, and the drilling motor 9 enters the oil.
- a pressure sensor 10 is arranged on the road, and a rotary encoder 36 and an angular displacement sensor 37 are arranged at the connection between the drilling motor and the drill pipe, and a closed loop control is formed with the electro-hydraulic proportional valve 7.
- the system adjusts the amount of opening of the electro-hydraulic proportional valve 7 in real time according to system changes.
- Walking system the walking system and the drilling system share a double-variable piston pump and an oil-absorbing oil circuit.
- the oil is divided into two paths through the one-way valve 6, and all the way flows through the oil pipe to the electro-hydraulic proportional valve 7,
- the other way flows through the oil pipe to the load-sensitive multi-way valve group 12, and the two-way oil outlets of the load-sensing multi-way valve group 12 are respectively connected to the oil inlet of the traveling motor 14, and the pilot control oil port is connected with the direct-acting manual reversing valve 13.
- the LS port of the load-sensitive multi-way valve group 12 is connected to the shuttle valve 11, and the other end of the shuttle valve 11 is connected to the LS port of the electro-hydraulic proportional valve 7, and the outlet of the shuttle valve 11 is The LS port of the double variable displacement piston pump 5 is connected.
- Propulsion system the oil in the oil tank 1 is filtered by the self-sealing suction filter 33, and then flows through the axial piston pump 32 to the multi-way valve group 24, when the multi-way valve group 7 is in the neutral position, the hydraulic oil flows directly back to the oil tank 1;
- the oil flows through the two-way hydraulic lock 20 to the speed regulating valve 23, and is divided into two paths through the speed regulating valve 23, one way directly flows to the rodless chamber of the hydraulic cylinder G18, and one passes through the pilot type sequence valve.
- the oil in the oil tank 1 is filtered by the self-sealing suction filter 33, and then flows through the axial piston pump 32 to the multi-way valve group 24 and the eight-way valve 18, and between the multi-way valve group 24 and the eight-way valve 18 Bridge connection, each valve block 24 is respectively connected with the drill rod removing cylinder 25, the drill rod supporting cylinder 26, the front frame cylinder 27, the drill rod conveying motor 28, and the eight-way valve 18 is respectively adjusted with the platform.
- the inclined oil cylinder 15 is connected with the platform supporting oil 19, and the respective hydraulic circuits are independent from each other.
- the drill pipe changing process a rotary encoder 36 and an angular displacement sensor 37 are provided at the connection between the drilling motor and the drill pipe, and a closed-loop control system, a rotary encoder 36 and an angular displacement are formed with the electro-hydraulic proportional valve 7.
- the sensor 37 detects the circumferential position of the drill pipe and feeds back to the industrial control upper machine, and changes the size of the analog output by the industrial control upper computer, thereby adjusting the opening amount of the electro-hydraulic proportional valve 7, realizing the adjustment of the drill pipe drilling speed, and finally stopping the drill pipe.
- the circumferential direction is specified.
- the drill pipe support cylinder 26 is started to clamp the drill pipe to be exchanged, the drill pipe transport motor 28 is started to transport the drill pipe to the host position, and the propulsion cylinder is pushed to push the output shaft of the double-variable piston pump 5 and the drill pipe to be exchanged.
- the end is connected, and the double-variable piston pump 5 is continuously pushed to realize that the front end of the drill pipe to be connected is connected to the rear end of the working drill pipe; the drill pipe support cylinder 26 is reversed, the drill pipe to be exchanged is released, and the drill pipe is replaced.
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Abstract
A hydraulic control system of a fully-hydraulic drill type coal mining machine comprises a drilling system, a walking system, a propulsion system and an auxiliary system. The drilling system is controlled in a closed-loop manner by a load-sensitive variable pump and an electro-hydraulic proportional valve (7), the system pressure and the flow can be automatically adjusted on the basis of load changes; and the drilling speed and the position of a drill rod can be controlled in real time. The walking system and the drilling system share one variable dual-piston pump (5), and the complexity of the system and the space of the system can be effectively reduced. The propulsion system adopts a speed-regulating valve (23) to regulate the speed and the propulsion speed is adjusted according to the operating condition to realize the cut of a drilling machine in maximum efficiency. The auxiliary system can achieve the support of a working platform of the drilling machine, the slope adjustment of the platform, the conveying of the drill rod and the clamping of the drill rod, can adjust the working angle of the drilling machine, and can position the drill rod when the replacement of the drill rod is completed. The drawbacks that the oil circuit of the hydraulic system of an existing hydraulic drill type coal mining machine is complex, that the accurate control of the drill rod is difficultly achieved, that the efficiency of the system is low, and that the auxiliary work and the replacement of the drill rod take long time, are solved.
Description
本发明涉及一种矿山设备液压控制系统,尤其是一种适用于薄与极薄煤层的开采装备的全液压钻式采煤机液压控制系统。The invention relates to a hydraulic control system for a mining equipment, in particular to a hydraulic control system for a full hydraulic drill type shearer suitable for mining equipment of thin and extremely thin coal seams.
我国薄与极薄煤层储量丰富、分布广泛,随着中厚煤层的大量开采,薄与薄煤层开采日益成为亟待解决的问题。目前,薄与极薄煤层开采机械化程度较低,而钻式采煤机由于其矮机身、大功率等优点得到广泛应用,但现阶段液压钻式采煤机钻杆采用单轨吊起吊,人工对接,且需通过由棘轮与液压缸组成的微调机构进行调整才能完成钻杆的对接,控制精度低,装卸钻杆时间长,大大降低了采煤效率。此外,液压系统采用定量泵供油,钻机工作过程中受外负载变化影响造成各液压回路不同步,不能在最优参数下工作。液压系统中设置有多个调速阀和溢流阀,系统功率损失大,发热严重,可靠性低。China's thin and extremely thin coal seams are rich in reserves and widely distributed. With the large-scale mining of medium-thick coal seams, thin and thin coal seam mining has increasingly become an urgent problem to be solved. At present, the degree of mechanization of thin and extremely thin coal seam mining is relatively low, and the drill type shearer is widely used due to its short body and high power. However, at this stage, the hydraulic drill type shearer drill pipe adopts monorail lifting and manual Docking, and through the adjustment of the fine adjustment mechanism consisting of ratchet and hydraulic cylinder to complete the docking of the drill pipe, the control precision is low, the time of loading and unloading the drill pipe is long, and the coal mining efficiency is greatly reduced. In addition, the hydraulic system uses a fixed pump to supply oil. The hydraulic circuit is not synchronized due to the change of external load during the working process of the drilling rig, and it cannot work under the optimal parameters. A plurality of speed regulating valves and overflow valves are arranged in the hydraulic system, and the system has large power loss, severe heat generation and low reliability.
发明内容Summary of the invention
技术问题:本发明的目的是克服已有技术中存在的不足,提供一种集成度高、体积小、发热量小、便于操作与维护的全液压钻式采煤机液压控制系统。Technical Problem: The object of the present invention is to overcome the deficiencies in the prior art and provide a hydraulic control system for a full hydraulic drill type shearer with high integration, small volume, low heat generation, and easy operation and maintenance.
技术方案:本发明的全液压钻式采煤机液压控制系统,包括钻进系统、行走系统、推进系统和辅助系统;所述钻进系统包括油箱、过滤器、双联变量柱塞泵、电液比例阀、钻进马达以及用于部件连接的液压油管;油箱经过滤器过滤与双联变量柱塞泵相连,双联变量柱塞泵出油口接单向阀;电液比例阀进油口与单向阀出油口相连,出油口与钻进马达相连,电液比例阀的LS口与双联变量柱塞泵的LS口连接;钻进马达与电液比例阀连接的油路上设有压力表;通过双联变量柱塞泵和电液比例阀对系统进行闭环控制;Technical Solution: The hydraulic control system of the full hydraulic drill type shearer of the present invention comprises a drilling system, a walking system, a propulsion system and an auxiliary system; the drilling system comprises a fuel tank, a filter, a double variable displacement piston pump, and electricity Liquid proportional valve, drilling motor and hydraulic oil pipe for component connection; fuel tank is connected to double variable displacement piston pump through filter filtration, double variable displacement piston pump outlet port is connected to one-way valve; electro-hydraulic proportional valve inlet port It is connected with the oil outlet of the check valve, and the oil outlet is connected with the drilling motor. The LS port of the electro-hydraulic proportional valve is connected with the LS port of the double-variable piston pump; the oil circuit connected to the drilling motor and the electro-hydraulic proportional valve is provided. There is a pressure gauge; the system is closed-loop controlled by a double-variable piston pump and an electro-hydraulic proportional valve;
所述行走系统采用开式负载敏感系统,与钻进系统共用一个双联变量柱塞泵,它包括油箱、过滤器、双联变量柱塞泵、单向阀、梭阀、负载敏感多路阀组、直动式手动换向阀和行走马达;油箱经过滤器过滤与双联变量柱塞泵相连,双联变量柱塞泵出油口与单向阀相连;单向阀出油口分为两路,一路通过油管与电液比例阀相连,另一路通过油管与负载敏感多路阀组进油口相连;负载敏感多路阀组两路出油口分别与行走马达进油口相连,先导油口与直动式手动换向阀相连;梭阀进油口一端与负载敏感多路阀组的LS口相连,一端与电液比例阀的LS口相连,出油口与双联变量柱塞泵的LS口相连。The traveling system adopts an open load sensitive system, and shares a double variable displacement piston pump with the drilling system, which includes a fuel tank, a filter, a double variable displacement piston pump, a check valve, a shuttle valve, and a load sensitive multi-way valve. Group, direct-acting manual reversing valve and traveling motor; the fuel tank is connected to the double-variable piston pump through filter filtration, and the double-variable piston pump outlet is connected to the one-way valve; the one-way valve outlet is divided into two The road is connected to the electro-hydraulic proportional valve through the oil pipe, and the other pipe is connected to the oil inlet of the load-sensitive multi-way valve group through the oil pipe; the two oil outlets of the load-sensitive multi-way valve group are respectively connected with the inlet port of the traveling motor, the pilot oil The port is connected with the direct-acting manual reversing valve; one end of the shuttle valve inlet port is connected with the LS port of the load-sensitive multi-way valve group, one end is connected with the LS port of the electro-hydraulic proportional valve, and the oil outlet port and the double-variable displacement piston pump are connected. The LS port is connected.
所述推进系统包括推进油缸、先导式顺序阀、调速阀、多路阀组、双向液压锁、轴向柱塞泵、自封式吸油过滤器、先导式溢流阀、水冷却器、回油过滤器、压力表和油箱;
油箱经过自封式吸油过滤器与轴向柱塞泵相连;轴向柱塞泵出口分两路,一路通过油管与多路阀组入口连接,另一路通过油管与先导式溢流阀的入口连接;先导式溢流阀通过油管与水冷却器、回油过滤器和油箱依次串联连接;多路阀组出口与双向液压锁入口相连;双向液压锁两端出口分别与推进油缸有杆腔和无杆腔相连;三个推进油缸之间并联连接,油缸G18与双向液压锁相连油路中串联有调速阀,油缸G18与油缸G19无杆腔相连油路中串联有先导式顺序阀;轴向柱塞泵出口与多路阀组出口油路上分别旁接有压力表;The propulsion system includes a propulsion cylinder, a pilot sequence valve, a speed control valve, a multi-way valve group, a two-way hydraulic lock, an axial piston pump, a self-sealing suction filter, a pilot-operated relief valve, a water cooler, and an oil return. Filters, pressure gauges and fuel tanks;
The oil tank is connected to the axial piston pump through a self-sealing suction filter; the axial piston pump outlet is divided into two paths, one is connected to the inlet of the multi-way valve group through the oil pipe, and the other is connected to the inlet of the pilot-operated relief valve through the oil pipe; The pilot-operated relief valve is connected in series with the water cooler, the oil return filter and the oil tank through the oil pipe; the outlet of the multi-way valve group is connected with the inlet of the two-way hydraulic lock; the outlets of the two-way hydraulic lock have a rod cavity and a rodless rod respectively with the propulsion cylinder The chambers are connected in parallel; the three propulsion cylinders are connected in parallel, the cylinder G18 and the bidirectional hydraulic lock are connected in series with a speed regulating valve in the oil passage, and the cylinder G18 and the cylinder G19 have no rod chamber connected in series with a pilot sequence valve; the axial column A pressure gauge is connected to the outlet of the plug pump and the outlet of the multi-way valve group;
所述辅助系统完成钻机工作平台支撑、平台调斜、钻杆输送和钻杆夹紧,它包括平台调斜油缸、平衡阀、平稳阀、八联阀、平台支撑油缸、双向液压锁、钻杆拆卸油缸、钻杆支撑油缸、前架油缸、钻杆输送马达、多路阀、轴向柱塞泵、自封式吸油过滤器和油箱;辅助系统与推进系统共用一组进油回路和回油回路;液压油经多路阀(24)分别与钻杆拆卸油缸(25)、钻杆支撑油缸、前架油缸、钻杆输送马达相连,且在各油缸之间串联有双向液压锁;多路阀与八联阀之间采用过桥连接;八联阀各出油口分别与平台调斜油缸和平台支撑油缸并联连接,八联阀与平台调斜油缸之间依次串联有平稳阀和平衡阀,八联阀与平台支撑油缸之间串联有双向液压锁;The auxiliary system completes the rig working platform support, platform tilting, drill pipe conveying and drill pipe clamping, and includes a platform tilting cylinder, a balancing valve, a smooth valve, an eight-way valve, a platform supporting cylinder, a two-way hydraulic lock, a drill pipe Demolition cylinder, drill rod support cylinder, front frame cylinder, drill rod conveying motor, multi-way valve, axial piston pump, self-sealing suction filter and fuel tank; auxiliary system and propulsion system share a group of oil inlet circuit and oil return circuit The hydraulic oil is connected to the drill rod removing cylinder (25), the drill rod supporting cylinder, the front frame cylinder and the drill rod conveying motor via the multi-way valve (24), and a bidirectional hydraulic lock is connected in series between the cylinders; the multi-way valve The bridge is connected with the eight-way valve; the oil outlets of the eight-way valve are respectively connected in parallel with the platform adjusting oil cylinder and the platform supporting oil cylinder, and the smooth valve and the balancing valve are connected in series between the eight-connected valve and the platform adjusting oil cylinder. a two-way hydraulic lock is connected in series between the eight-way valve and the platform support cylinder;
所述的钻进马达进油路上设有压力传感器,钻进马达与钻杆连接处设有旋转编码器和角位移传感器。The drilling motor is provided with a pressure sensor on the oil inlet, and a rotary encoder and an angular displacement sensor are arranged at the connection between the drilling motor and the drill pipe.
所述的负载敏感多路阀组为双联阀。The load sensitive multi-way valve group is a double valve.
所述的八联阀和多路阀组均为三位六通电磁换向阀,其控制方式均为Y型机能。The eight-way valve and the multi-way valve group are three-position six-way electromagnetic reversing valves, and the control modes thereof are all Y-type functions.
所述液压油缸共计20个,分别由G1-G20表示。There are a total of 20 hydraulic cylinders, which are represented by G1-G20.
有益效果:本发明采用电液自动化控制便于操作与维护,与现有技术相比具有如下优点:Advantageous Effects: The present invention adopts electro-hydraulic automatic control to facilitate operation and maintenance, and has the following advantages compared with the prior art:
1、全液压钻式采煤机液压控制系统采用钻进系统、行走系统、推进系统和辅助系统;工作过程中各分系统互不干涉,便于操作,维修方便。1. The hydraulic control system of the full hydraulic drill type coal mining machine adopts the drilling system, the walking system, the propulsion system and the auxiliary system; the sub-systems do not interfere with each other during the working process, which is convenient for operation and convenient for maintenance.
2、钻进系统由负载敏感变量泵和电液比例阀对系统进行闭环控制,可根据负载变化自动调整系统压力和流量,且可实时控制钻杆钻速及位置,提高工作效率、减少辅助作业时间;2. The drilling system is closed-loop controlled by the load-sensitive variable pump and the electro-hydraulic proportional valve. The system pressure and flow can be automatically adjusted according to the load change, and the drill pipe drilling speed and position can be controlled in real time to improve work efficiency and reduce auxiliary operations. time;
3、行走系统采用开式负载敏感系统,与钻进系统共用一个双联变量柱塞泵,可有效降低系统复杂性及系统空间,减小钻机体积。3. The walking system adopts an open load sensitive system, and shares a double variable displacement piston pump with the drilling system, which can effectively reduce system complexity and system space, and reduce the size of the drilling machine.
4、推进系统由定量泵和调速阀组成,完成风筒和钻杆推进作业,可根据钻机截割工况调整推进速度,实现钻机在最大效率下截割。
4. The propulsion system consists of a quantitative pump and a speed control valve. The air cylinder and the drill pipe are advanced. The propulsion speed can be adjusted according to the cutting condition of the drilling machine to realize the cutting of the drilling machine under the maximum efficiency.
5、有效解决了现有液压钻式采煤机液压系统油路复杂,难以实现钻杆精确控制,系统效率低和辅助作业及换接钻杆时间长的缺点。5. Effectively solve the complicated oil circuit of the hydraulic system of the existing hydraulic drill type shearer, it is difficult to realize the precise control of the drill pipe, the system efficiency is low, and the auxiliary operation and the long time of changing the drill pipe are long.
图1是本发明的全液压钻式采煤机液压控制系统结构框图;1 is a block diagram showing the structure of a hydraulic control system for a full hydraulic drill type shearer according to the present invention;
图2是本发明的全液压钻式采煤机钻杆定位系统结构框图;2 is a structural block diagram of a drill pipe positioning system of a full hydraulic drill type coal mining machine of the present invention;
图3是本发明的全液压钻式采煤机液压控制系统原理图。Figure 3 is a schematic diagram of the hydraulic control system of the full hydraulic drill type shearer of the present invention.
图中:1-油箱;2-过滤器;3-水冷电机;4-星型弹性联轴器;5-双联变量柱塞泵;6-单向阀;7-电液比例阀;8-压力表;9-钻进马达;10-压力传感器;11-梭阀;12-负载敏感多路阀组;13-直动式手动换向阀;14-行走马达;15-平台调斜油缸;16-平衡阀;17-平稳阀;18-八联阀;19-平台支撑油缸;20-双向液压锁;21-推进油缸;22-先导式顺序阀;23-调速阀;24-多路阀组;25-钻杆拆卸油缸;26-钻杆支撑油缸;27-前架油缸;28-钻杆输送马达;29-水冷却器;30-回油过滤器;31-先导式溢流阀;32-轴向柱塞泵;33-自封式吸油过滤器;34-液位计;35-空气过滤器;36-角位移传感器;37-旋转编码器。In the figure: 1-tank; 2-filter; 3-water-cooled motor; 4-star elastic coupling; 5-double variable displacement piston pump; 6-way valve; 7-electro-hydraulic proportional valve; Pressure gauge; 9-drilling motor; 10-pressure sensor; 11-boiler valve; 12-load-sensitive multi-way valve group; 13-direct-acting manual reversing valve; 14-travel motor; 15-platform tilting cylinder; 16-balance valve; 17-stationary valve; 18-eight joint valve; 19-platform support cylinder; 20-two-way hydraulic lock; 21-propulsion cylinder; 22-pilot sequence valve; 23-speed valve; 24-way Valve group; 25-drill rod removal cylinder; 26-drill rod support cylinder; 27-front frame cylinder; 28-drill pipe conveying motor; 29-water cooler; 30-return filter; 31-pilot-operated relief valve 32-axial piston pump; 33- self-sealing suction filter; 34-level gauge; 35-air filter; 36-angular displacement sensor; 37-rotary encoder.
下面结合附图对本发明的实施例作进一步的描述:The embodiments of the present invention are further described below with reference to the accompanying drawings:
如图1所示,本发明的全液压钻式采煤机液压控制系统,包括钻进系统、行走系统、推进系统和辅助系统;As shown in FIG. 1 , the hydraulic control system of the full hydraulic drill type shearer of the present invention comprises a drilling system, a walking system, a propulsion system and an auxiliary system;
如图3所示,钻进系统包括油箱、过滤器、双联变量柱塞泵、电液比例阀、钻进马达以及用于部件连接的液压油管;油箱经过滤器过滤与双联变量柱塞泵相连,双联变量柱塞泵出油口接单向阀;电液比例阀进油口与单向阀出油口连接,出油口与钻进马达相连,电液比例阀的LS口与双联变量柱塞泵的LS口相连;钻进马达与比例阀连接油路上设置有压力表;As shown in Figure 3, the drilling system includes a fuel tank, a filter, a dual variable displacement piston pump, an electro-hydraulic proportional valve, a drilling motor, and a hydraulic oil pipe for component connection; the fuel tank is filtered through a filter and a double variable displacement piston pump. Connected, double-variable piston pump outlet port is connected to check valve; electro-hydraulic proportional valve inlet port is connected with check valve outlet port, oil outlet is connected with drilling motor, LS port and double of electro-hydraulic proportional valve The LS port of the covariate piston pump is connected; a pressure gauge is arranged on the oil line connecting the drilling motor and the proportional valve;
其中,行走系统与钻进系统共用一个双联变量柱塞泵,包括油箱、过滤器、双联变量柱塞泵、单向阀、梭阀、负载敏感多路阀组、直动式手动换向阀和行走马达;油箱经过滤器过滤与双联变量柱塞泵相连,双联变量柱塞泵出油口与单向阀相连;单向阀出油口分为两路,一路通过油管与电液比例阀相连,另一路通过油管与负载敏感多路阀组进油口相连;负载敏感多路阀组两路出油口分别与行走马达进油口相连,先导油口与直动式手动换向阀相连;梭阀进油口一端与负载敏感多路阀组的LS口相连,一端与电液比例
阀的LS口相连,出油口与双联变量柱塞泵的LS口相连。Among them, the walking system and the drilling system share a double variable displacement piston pump, including fuel tank, filter, double variable displacement piston pump, check valve, shuttle valve, load sensitive multi-way valve group, direct-acting manual commutation The valve and the traveling motor; the fuel tank is connected to the double-variable piston pump through the filter, and the double-variable piston pump outlet is connected with the one-way valve; the one-way valve outlet is divided into two paths, one through the oil pipe and the electro-hydraulic The proportional valve is connected, and the other channel is connected to the load port of the load sensitive multi-way valve group through the oil pipe; the two oil outlets of the load-sensitive multi-way valve group are respectively connected with the inlet port of the traveling motor, the pilot port and the direct-acting manual commutation The valve is connected; one end of the inlet port of the shuttle valve is connected to the LS port of the load-sensitive multi-way valve group, and the ratio of one end to the electro-hydraulic ratio
The LS port of the valve is connected, and the oil outlet is connected to the LS port of the double variable displacement piston pump.
其中,推进系统包括推进油缸、先导式顺序阀、调速阀、多路阀组、双向液压锁、轴向柱塞泵、自封式吸油过滤器、先导式溢流阀、水冷却器、回油过滤器、压力表和油箱;油箱经过自封式吸油过滤器与轴向柱塞泵相连;轴向柱塞泵出口分两路,一路通过油管与多路阀组入口连接,另一路通过油管与先导式溢流阀的入口连接;先导式溢流阀通过油管与水冷却器、回油过滤器和油箱依次串联连接;多路阀组出口与双向液压锁入口相连;双向液压锁两端出口分别与推进油缸有杆腔和无杆腔相连;三个推进油缸之间并联连接,油缸G18与双向液压锁相连油路中串联有调速阀,油缸G18与油缸G19无杆腔相连油路中串联有先导式顺序阀;轴向柱塞泵出口与多路阀组出口油路上分别旁接有压力表;Among them, the propulsion system includes propulsion cylinder, pilot sequence valve, speed control valve, multi-way valve group, two-way hydraulic lock, axial piston pump, self-sealing suction filter, pilot-operated relief valve, water cooler, oil return Filter, pressure gauge and fuel tank; the fuel tank is connected to the axial piston pump through a self-sealing suction filter; the axial piston pump outlet is divided into two ways, one is connected to the inlet of the multi-way valve group through the oil pipe, and the other is through the oil pipe and the pilot The inlet of the overflow valve is connected; the pilot type overflow valve is connected in series with the water cooler, the return oil filter and the oil tank through the oil pipe; the outlet of the multi-way valve group is connected with the inlet of the two-way hydraulic lock; the outlets of the two-way hydraulic lock are respectively connected with The propulsion cylinder has a rod cavity and a rodless chamber; the three propulsion cylinders are connected in parallel, and the cylinder G18 and the bidirectional hydraulic lock are connected in series with a speed regulating valve in the oil passage, and the cylinder G18 and the cylinder G19 have no rod chamber connected in series. Pilot-operated sequence valve; a pressure gauge is connected to the outlet of the axial piston pump and the outlet of the multi-way valve group;
其中,辅助系统包括平台调斜油缸、平衡阀、平稳阀、八联阀、平台支撑油缸、双向液压锁、钻杆输送马达、前架油缸、钻杆支撑油缸、钻杆拆卸油缸、多路阀、轴向柱塞泵、自封式吸油过滤器和油箱;辅助系统与推进系统共用一组进油回路和回油回路;液压油经多路阀分别与钻杆输送马达、前架油缸、钻杆支撑油缸、钻杆拆卸油缸相连,且在各油缸之间串联有双向液压锁;多路阀与八联阀之间采用过桥连接;八联阀各出油口分别与平台调斜油缸和平台支撑油缸并联连接,八联阀与平台调斜油缸之间依次串联有平稳阀和平衡阀,八联阀与平台支撑油缸之间串联有双向液压锁;Among them, the auxiliary system includes platform tilting cylinder, balance valve, smooth valve, eight-way valve, platform support cylinder, two-way hydraulic lock, drill pipe conveying motor, front frame cylinder, drill rod support cylinder, drill rod dismounting cylinder, multi-way valve , axial piston pump, self-sealing suction filter and fuel tank; auxiliary system and propulsion system share a set of oil inlet circuit and oil return circuit; hydraulic oil through multi-way valve and drill rod conveying motor, front frame cylinder, drill pipe The supporting cylinder and the drill rod dismounting cylinder are connected, and a bidirectional hydraulic lock is connected in series between the cylinders; the cross bridge is connected between the multi-way valve and the eight-way valve; the oil outlets of the eight-way valve are respectively adjusted with the platform and the hydraulic cylinder and the platform The supporting oil cylinders are connected in parallel, and a smooth valve and a balancing valve are sequentially connected in series between the eight-way valve and the platform adjusting oil cylinder, and a two-way hydraulic lock is connected in series between the eight-connected valve and the platform supporting oil cylinder;
钻进马达进油路上设置有压力传感器,钻进马达与钻杆连接处设置有旋转编码器和角位移传感器;a pressure sensor is disposed on the oil inlet of the drilling motor, and a rotary encoder and an angular displacement sensor are disposed at the connection between the drilling motor and the drill pipe;
负载敏感多路阀组为双联阀;所述的八联阀和多路阀组均为三位六通电磁换向阀,其控制方式均为Y型机能;所述液压油缸共计20个,分别由G1-G20表示;The load-sensing multi-way valve group is a double-connected valve; the eight-way valve and the multi-way valve group are three-position six-way electromagnetic reversing valves, and the control manners thereof are all Y-type functions; the hydraulic cylinders total 20, Respectively represented by G1-G20;
双联变量柱塞泵采用星型弹性联轴器与水冷电机相连;各液压系统采用同一回油回路与油箱相连;所述的油箱顶部设置有空气过滤器,侧面设置有液位计。The double-variable piston pump is connected to the water-cooled motor by a star-shaped elastic coupling; each hydraulic system is connected to the fuel tank by the same oil return circuit; the top of the fuel tank is provided with an air filter, and a liquid level gauge is arranged on the side.
结合图3简述本发明工作过程:The working process of the present invention is briefly described in conjunction with FIG. 3:
钻进系统:水冷电机3通过星型弹性联轴器4驱动双联变量柱塞泵5旋转,双联变量柱塞泵5经过滤器2从油箱1中吸油,油液从双联变量柱塞泵5出口经过单向阀6流向电液比例阀7,进一步流入钻进马达9入口,推动钻进马达旋转工作。电液比例阀7的LS口与双联变量柱塞泵5的LS口相连,可根据负载变化自动调整系统压力和流量,使得钻杆钻速不受负载变化的影响,钻进马达9进油路上设置有压力传感器10,钻进马达与钻杆连接处设置有旋转编码器36和角位移传感器37,与电液比例阀7组成闭环控
制系统,根据系统变化实时调整电液比例阀7开口量的大小。Drilling system: the water-cooled motor 3 drives the double-variable piston pump 5 through the star-shaped elastic coupling 4, and the double-variable piston pump 5 sucks oil from the fuel tank 1 through the filter 2, and the oil is pumped from the double-variable piston pump. The outlet 5 flows through the check valve 6 to the electro-hydraulic proportional valve 7, and further flows into the inlet of the drilling motor 9, and pushes the drilling motor to rotate. The LS port of the electro-hydraulic proportional valve 7 is connected to the LS port of the double-variable piston pump 5, and the system pressure and flow rate can be automatically adjusted according to the load change, so that the drill pipe drilling speed is not affected by the load change, and the drilling motor 9 enters the oil. A pressure sensor 10 is arranged on the road, and a rotary encoder 36 and an angular displacement sensor 37 are arranged at the connection between the drilling motor and the drill pipe, and a closed loop control is formed with the electro-hydraulic proportional valve 7.
The system adjusts the amount of opening of the electro-hydraulic proportional valve 7 in real time according to system changes.
行走系统:行走系统与钻进系统共用一个双联变量柱塞泵及吸油油路,水冷电机3启动后,油液经过单向阀6分为两路,一路通过油管流向电液比例阀7,另一路通过油管流向负载敏感多路阀组12,经过负载敏感多路阀组12两路出油口分别与行走马达14进油口相连,先导控制油口与直动式手动换向阀13相连,控制行走马达的正转、反转和停止;负载敏感多路阀组12的LS口与梭阀11相连,梭阀11另一端与电液比例阀7的LS口相连,梭阀11出口与双联变量柱塞泵5的LS口相连。通过梭阀的选择作用,行走系统和钻进系统可分别实现负载敏感控制。Walking system: the walking system and the drilling system share a double-variable piston pump and an oil-absorbing oil circuit. After the water-cooled motor 3 is started, the oil is divided into two paths through the one-way valve 6, and all the way flows through the oil pipe to the electro-hydraulic proportional valve 7, The other way flows through the oil pipe to the load-sensitive multi-way valve group 12, and the two-way oil outlets of the load-sensing multi-way valve group 12 are respectively connected to the oil inlet of the traveling motor 14, and the pilot control oil port is connected with the direct-acting manual reversing valve 13. To control the forward rotation, reverse rotation and stop of the traveling motor; the LS port of the load-sensitive multi-way valve group 12 is connected to the shuttle valve 11, and the other end of the shuttle valve 11 is connected to the LS port of the electro-hydraulic proportional valve 7, and the outlet of the shuttle valve 11 is The LS port of the double variable displacement piston pump 5 is connected. Through the selection of the shuttle valve, the travel system and the drilling system can achieve load-sensitive control respectively.
推进系统:油箱1中油液经过自封式吸油过滤器33过滤后,通过轴向柱塞泵32流向多路阀组24,当多路阀组7处于中位时,液压油直接流回油箱1;当多路阀组7处于左位时,油液通过双向液压锁20流向调速阀23,经调速阀23分为两路,一路直接流向液压缸G18无杆腔,一路经过先导式顺序阀22流向液压缸G19、G20无杆腔,通过先导式顺序阀22的选择作用可以实现液压缸先后伸出,完成钻杆推进,通过改变调速阀23的开口量来调节钻杆推进速度;当多路阀组处于7处于右位时,油液经过双向液压锁20直接流向推进油缸21有杆腔,推进油缸活塞缩回,完成钻杆后退。Propulsion system: the oil in the oil tank 1 is filtered by the self-sealing suction filter 33, and then flows through the axial piston pump 32 to the multi-way valve group 24, when the multi-way valve group 7 is in the neutral position, the hydraulic oil flows directly back to the oil tank 1; When the multi-way valve block 7 is in the left position, the oil flows through the two-way hydraulic lock 20 to the speed regulating valve 23, and is divided into two paths through the speed regulating valve 23, one way directly flows to the rodless chamber of the hydraulic cylinder G18, and one passes through the pilot type sequence valve. 22 flows to the hydraulic cylinders G19, G20 without rod cavity, through the selection of the pilot sequence valve 22, the hydraulic cylinder can be extended, the drill pipe is advanced, and the advancement speed of the drill pipe is adjusted by changing the opening amount of the speed regulating valve 23; When the multi-way valve group is in the right position, the oil flows directly to the propulsion cylinder 21 through the two-way hydraulic lock 20, and the propulsion cylinder piston retracts to complete the drill rod retreat.
辅助系统:油箱1中油液经过自封式吸油过滤器33过滤后,通过轴向柱塞泵32流向多路阀组24和八联阀18,多路阀组24与八联阀18之间为过桥连接,多路阀组24每一阀块分别与钻杆拆卸油缸25、钻杆支撑油缸26、前架油缸27、钻杆输送马达28相连,八联阀18每一阀块分别与平台调斜油缸15和平台支撑油19相连,各个液压回路之间相互独立,通过改变相对应阀块的开口,实现钻杆平台的支撑、调斜和钻杆的夹紧和输送。Auxiliary system: the oil in the oil tank 1 is filtered by the self-sealing suction filter 33, and then flows through the axial piston pump 32 to the multi-way valve group 24 and the eight-way valve 18, and between the multi-way valve group 24 and the eight-way valve 18 Bridge connection, each valve block 24 is respectively connected with the drill rod removing cylinder 25, the drill rod supporting cylinder 26, the front frame cylinder 27, the drill rod conveying motor 28, and the eight-way valve 18 is respectively adjusted with the platform. The inclined oil cylinder 15 is connected with the platform supporting oil 19, and the respective hydraulic circuits are independent from each other. By changing the opening of the corresponding valve block, the support of the drill pipe platform, the tilting and the clamping and conveying of the drill pipe are realized.
如图2所示,钻杆换接过程:钻进马达与钻杆连接处设置有旋转编码器36和角位移传感器37,与电液比例阀7组成闭环控制系统,旋转编码器36和角位移传感器37检测钻杆周向位置反馈到工控上位机,通过工控上位机改变模拟输出量的大小,从而调整电液比例阀7的开口量,实现钻杆钻速的调整,最终将钻杆停在周向指定位置处。之后,启动钻杆支撑油缸26夹紧待换接钻杆,启动钻杆输送马达28将钻杆运送到主机位置,启动推进油缸推动双联变量柱塞泵5输出轴与待换接钻杆后端相连,继续推动双联变量柱塞泵5实现待换接钻杆前端与工作钻杆后端相连;钻杆支撑油缸26反向,松开待换接钻杆,完成钻杆换接。
As shown in FIG. 2, the drill pipe changing process: a rotary encoder 36 and an angular displacement sensor 37 are provided at the connection between the drilling motor and the drill pipe, and a closed-loop control system, a rotary encoder 36 and an angular displacement are formed with the electro-hydraulic proportional valve 7. The sensor 37 detects the circumferential position of the drill pipe and feeds back to the industrial control upper machine, and changes the size of the analog output by the industrial control upper computer, thereby adjusting the opening amount of the electro-hydraulic proportional valve 7, realizing the adjustment of the drill pipe drilling speed, and finally stopping the drill pipe. The circumferential direction is specified. After that, the drill pipe support cylinder 26 is started to clamp the drill pipe to be exchanged, the drill pipe transport motor 28 is started to transport the drill pipe to the host position, and the propulsion cylinder is pushed to push the output shaft of the double-variable piston pump 5 and the drill pipe to be exchanged. The end is connected, and the double-variable piston pump 5 is continuously pushed to realize that the front end of the drill pipe to be connected is connected to the rear end of the working drill pipe; the drill pipe support cylinder 26 is reversed, the drill pipe to be exchanged is released, and the drill pipe is replaced.
Claims (5)
- 一种全液压钻式采煤机液压控制系统,包括钻进系统、行走系统、推进系统和辅助系统;其特征在于:所述钻进系统包括油箱(1)、过滤器(2)、双联变量柱塞泵(5)、电液比例阀(7)、钻进马达(9)以及用于部件连接的液压油管;油箱(1)经过滤器(2)过滤与双联变量柱塞泵(5)相连,双联变量柱塞泵(5)出油口接单向阀(6);电液比例阀(7)进油口与单向阀(6)出油口相连,出油口与钻进马达(9)相连,电液比例阀(7)LS口与双联变量柱塞泵(5)LS口连接;钻进马达(9)与电液比例阀(7)连接的油路上设有压力表(8);通过双联变量柱塞泵和电液比例阀(7)对系统进行闭环控制;A hydraulic control system for a full hydraulic drill type shearer, comprising a drilling system, a walking system, a propulsion system and an auxiliary system; characterized in that the drilling system comprises a fuel tank (1), a filter (2), and a double connection Variable displacement piston pump (5), electro-hydraulic proportional valve (7), drilling motor (9) and hydraulic oil pipe for component connection; fuel tank (1) filtered through filter (2) and double variable displacement piston pump (5 Connected, double-variable piston pump (5) oil outlet is connected to check valve (6); electro-hydraulic proportional valve (7) oil inlet is connected with check valve (6) oil outlet, oil outlet and drill The inlet motor (9) is connected, the LS port of the electro-hydraulic proportional valve (7) is connected to the LS port of the double-variable piston pump (5); the drilling motor (9) is connected to the oil path connected to the electro-hydraulic proportional valve (7). Pressure gauge (8); closed-loop control of the system through a double-variable piston pump and an electro-hydraulic proportional valve (7);所述行走系统采用开式负载敏感系统,与钻进系统共用一个双联变量柱塞泵,它包括油箱(1)、过滤器(2)、双联变量柱塞泵(5)、单向阀(6)、梭阀(11)、负载敏感多路阀组(12)、直动式手动换向阀(13)和行走马达(14);油箱(1)经过滤器(2)过滤与双联变量柱塞泵(5)相连,双联变量柱塞泵(5)出油口与单向阀(6)相连;单向阀(6)出油口分为两路,一路通过油管与电液比例阀(7)相连,另一路通过油管与负载敏感多路阀组(12)进油口相连;负载敏感多路阀组(12)两路出油口分别与行走马达(14)进油口相连,先导油口与直动式手动换向阀(13)相连;梭阀进油口一端与负载敏感多路阀组(12)的LS口相连,一端与电液比例阀(7)的LS口相连,出油口与双联变量柱塞泵(5)的LS口相连。The traveling system adopts an open load sensitive system, and shares a double variable displacement piston pump with the drilling system, which comprises a fuel tank (1), a filter (2), a double variable displacement piston pump (5), a check valve (6), shuttle valve (11), load-sensitive multi-way valve group (12), direct-acting manual reversing valve (13) and travel motor (14); fuel tank (1) filtered and double-filtered through filter (2) The variable displacement piston pump (5) is connected, the double-connected displacement piston pump (5) is connected to the check valve (6); the check valve (6) is divided into two channels, one through the oil pipe and the electro-hydraulic The proportional valve (7) is connected, and the other is connected to the load-sensitive multi-way valve group (12) inlet port through the oil pipe; the load-sensitive multi-way valve group (12) two-way oil outlet and the travel motor (14) inlet port respectively Connected, the pilot port is connected to the direct-acting manual reversing valve (13); one end of the shuttle valve inlet port is connected to the LS port of the load-sensing multi-way valve block (12), and one end is connected to the LS of the electro-hydraulic proportional valve (7) The port is connected, and the oil outlet is connected to the LS port of the double-variable piston pump (5).所述推进系统包括推进油缸(21)、先导式顺序阀(22)、调速阀(23)、多路阀组(24)、双向液压锁(20)、轴向柱塞泵(32)、自封式吸油过滤器(33)、先导式溢流阀(31)、水冷却器(29)、回油过滤器(30)、压力表(8)和油箱(1);油箱(1)经过自封式吸油过滤器(33)与轴向柱塞泵(32)相连;轴向柱塞泵(32)出口分两路,一路通过油管与多路阀组(24)入口连接,另一路通过油管与先导式溢流阀(31)的入口连接;先导式溢流阀(31)通过油管与水冷却器(29)、回油过滤器(30)和油箱(1)依次串联连接;多路阀组(24)出口与双向液压锁(20)入口相连;双向液压锁(20)两端出口分别与推进油缸(21)有杆腔和无杆腔相连;三个推进油缸之间并联连接,油缸G18与双向液压锁(20)相连油路中串联有调速阀(23),油缸G18与油缸G19无杆腔相连油路中串联有先导式顺序阀(22);轴向柱塞泵(32)出口与多路阀组(24)出口油路上分别旁接有压力表(8);The propulsion system includes a propulsion cylinder (21), a pilot sequence valve (22), a speed control valve (23), a multi-way valve group (24), a bidirectional hydraulic lock (20), an axial piston pump (32), Self-sealing suction filter (33), pilot operated relief valve (31), water cooler (29), oil return filter (30), pressure gauge (8) and fuel tank (1); fuel tank (1) is self-sealing The oil suction filter (33) is connected to the axial piston pump (32); the outlet of the axial piston pump (32) is divided into two paths, one is connected to the inlet of the multi-way valve group (24) through the oil pipe, and the other is passed through the oil pipe and The inlet of the pilot type relief valve (31) is connected; the pilot type relief valve (31) is connected in series with the water cooler (29), the return oil filter (30) and the oil tank (1) through the oil pipe; the multi-way valve group (24) The outlet is connected to the inlet of the two-way hydraulic lock (20); the outlets of the two-way hydraulic lock (20) are respectively connected with the rod chamber and the rodless chamber of the propulsion cylinder (21); the three propulsion cylinders are connected in parallel, the cylinder G18 The speed control valve (23) is connected in series with the two-way hydraulic lock (20). The cylinder G18 and the cylinder G19 are connected to the rodless chamber. The pilot sequence valve (22) is connected in series with the oil passage; the axial piston pump (32) Export and multi-way valve group (24) export oil road Do not bypass the pressure gauge (8);所述辅助系统完成钻机工作平台支撑、平台调斜、钻杆输送和钻杆夹紧,它包括平台 调斜油缸(15)、平衡阀(16)、平稳阀(17)、八联阀(18)、平台支撑油缸(19)、双向液压锁(20)、钻杆拆卸油缸(25)、钻杆支撑油缸(26)、前架油缸(27)、钻杆输送马达(28)、多路阀(24)、轴向柱塞泵(32)、自封式吸油过滤器(33)和油箱(1);辅助系统与推进系统共用一组进油回路和回油回路;液压油经多路阀(24)分别与钻杆拆卸油缸(25)、钻杆支撑油缸(26)、前架油缸(27)、钻杆输送马达(28)相连,且在各油缸之间串联有双向液压锁(20);多路阀(24)与八联阀(18)之间采用过桥连接;八联阀(18)各出油口分别与平台调斜油缸(15)和平台支撑油缸(19)并联连接,八联阀(18)与平台调斜油缸(15)之间依次串联有平稳阀(17)和平衡阀(16),八联阀(18)与平台支撑油缸(19)之间串联有双向液压锁(20);The auxiliary system completes the rig working platform support, platform tilting, drill pipe transport and drill pipe clamping, which includes the platform Tilting cylinder (15), balancing valve (16), smoothing valve (17), eight-way valve (18), platform support cylinder (19), two-way hydraulic lock (20), drill rod removal cylinder (25), drill pipe Support cylinder (26), front frame cylinder (27), drill rod conveying motor (28), multi-way valve (24), axial piston pump (32), self-sealing suction filter (33) and fuel tank (1) The auxiliary system and the propulsion system share a set of oil inlet circuits and oil return circuits; the hydraulic oil passes through the multi-way valve (24) and the drill rod removal cylinder (25), the drill rod support cylinder (26), and the front frame cylinder (27) The drill rod conveying motor (28) is connected, and a bidirectional hydraulic lock (20) is connected in series between the cylinders; a cross bridge connection is adopted between the multi-way valve (24) and the eight-way valve (18); the eight-way valve (18) Each oil outlet is connected in parallel with the platform tilting cylinder (15) and the platform supporting cylinder (19), and a smooth valve (17) and balance are sequentially connected in series between the eight-way valve (18) and the platform tilting cylinder (15). a two-way hydraulic lock (20) is connected in series between the valve (16), the eight-way valve (18) and the platform support cylinder (19);
- 根据权利要求1所述的全液压钻式采煤机液压控制系统,其特征在于:所述的钻进马达(9)进油路上设有压力传感器(10),钻进马达与钻杆连接处设有旋转编码器(37)和角位移传感器(36)。The hydraulic control system for a full hydraulic drill type shearer according to claim 1, characterized in that: the drilling motor (9) is provided with a pressure sensor (10) on the oil inlet, and the connection between the drilling motor and the drill pipe A rotary encoder (37) and an angular displacement sensor (36) are provided.
- 根据权利要求1所述的全液压钻式采煤机液压控制系统,其特征在于:所述的负载敏感多路阀组(12)为双联阀。The hydraulic control system for a full hydraulic drill type shearer according to claim 1, wherein said load sensitive multi-way valve group (12) is a double valve.
- 根据权利要求1所述的全液压钻式采煤机液压控制系统,其特征在于:所述的八联阀(18)和多路阀组(24)均为三位六通电磁换向阀,其控制方式均为Y型机能。The hydraulic control system for a full hydraulic drill type shearer according to claim 1, wherein the eight-way valve (18) and the multi-way valve group (24) are three-position six-way electromagnetic reversing valves. Its control method is Y-type function.
- 根据权利要求1所述的全液压钻式采煤机液压控制系统,其特征在于:所述液压油缸共计20个,分别由G1-G20表示。 The hydraulic control system for a full hydraulic drill type shearer according to claim 1, wherein the hydraulic cylinders are a total of 20, which are respectively represented by G1-G20.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US11686329B2 (en) | 2021-06-29 | 2023-06-27 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Turbine fracturing apparatus |
US12117023B2 (en) | 2021-06-29 | 2024-10-15 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Turbine fracturing apparatus |
Also Published As
Publication number | Publication date |
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CN104533856A (en) | 2015-04-22 |
CN104533856B (en) | 2016-05-11 |
ZA201604911B (en) | 2018-06-27 |
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