WO2016072098A1 - Paper base material printing method and paper base material manufacturing device - Google Patents

Paper base material printing method and paper base material manufacturing device Download PDF

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Publication number
WO2016072098A1
WO2016072098A1 PCT/JP2015/052663 JP2015052663W WO2016072098A1 WO 2016072098 A1 WO2016072098 A1 WO 2016072098A1 JP 2015052663 W JP2015052663 W JP 2015052663W WO 2016072098 A1 WO2016072098 A1 WO 2016072098A1
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WO
WIPO (PCT)
Prior art keywords
paper
paper base
printing
variable
printed
Prior art date
Application number
PCT/JP2015/052663
Other languages
French (fr)
Japanese (ja)
Inventor
浅川 浩
宏紀 村松
中村 一也
信夫 加茂
Original Assignee
凸版印刷株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2014225569A external-priority patent/JP6492549B2/en
Priority claimed from JP2014225571A external-priority patent/JP6492550B2/en
Application filed by 凸版印刷株式会社 filed Critical 凸版印刷株式会社
Publication of WO2016072098A1 publication Critical patent/WO2016072098A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/74Auxiliary operations
    • B31B50/88Printing; Embossing

Definitions

  • the present invention relates to a paper substrate printing method and a paper substrate printing apparatus.
  • the present invention also relates to a paper substrate manufacturing method and manufacturing apparatus, and more particularly to a technique suitable for use in manufacturing a paper container corresponding to a large variety of small lots.
  • a stored item is stored in a plurality of types of paper containers (paper base materials) having different designs while being the same product (see, for example, Patent Document 1).
  • the paper containers in which the stored items are stored are made to flow through the distribution channel, and are sold at the store.
  • a paper container on which a picture is printed so that a trading card, a collection card or the like can be obtained by cutting out a part of the paper container it is necessary to flow the paper container having a different pattern as a set product to the distribution channel.
  • the paper container is generally manufactured by a printing company.
  • a manufacturing method of a set product in such a paper container is as follows, for example.
  • printing is performed on a large paper container paper (paper base material) using a printing plate with multiple imprints of blanks.
  • large-sized paper container paper on which multi-sided printing has been performed is punched into blanks by a punching machine. After the punching, the blank paper sheets are cut into individual blanks and stacked. The same pattern (fixed printing content) is printed on the blanks stacked at this time.
  • a blank refers to a developed paper container before two predetermined sides are glued (sucked). Further, the blank state represents a state of the developed paper container before two predetermined sides are glued (sucked).
  • a pattern corresponding to a different paper container collected as a paper container set that is, a variable pattern (variable printing content) is printed in the order of collection.
  • Blanks on which the variable pattern is printed are stacked in the printed order.
  • An ink jet printer using UV (ultraviolet) curable ink can be used for printing the variable pattern.
  • the blanks on which the variable pattern is printed by the ink jet printer are irradiated with UV to cure the ink.
  • sack pasting is performed in which the two blanks are glued, folded and laminated, and the blanks are processed into a cylindrical shape.
  • packing is performed so that the stacking order of the sack-attached blanks does not change, and it is shipped from the printing company to the manufacturer.
  • the paper container (paper box) that stores parts of many types, such as automobile parts packages, the product number, barcode, lot number, etc. for recognizing the stored parts are stored for each type / lot.
  • Different information is expressed by a bar code or the like, and this bar code or the like is printed as variable information on the outer surface of the paper box.
  • the outer surface of the paper container it is possible to visually check the package design, company name, product name, image on the contents, precautions for use, and information obtained by digitizing or designing them on the parts other than variable information. Characters and designs are printed as fixed information of the product.
  • variable information such as shipping date, expiry date, lot number, etc. that can be changed every day cannot be printed at the manufacturing stage of the material paper, so a thermal printer, an ink jet printer, a laser, etc. immediately before storing the contents in the paper container. Printing is performed directly on the surface of the paper container using a printing machine or the like.
  • Patent Document 1 a method for manufacturing a paper container set is described in which a process of printing variable information is sequentially performed after a process of printing fixed information on a material paper serving as a paper container. .
  • variable information in particular, a product number for recognizing a part, a barcode, a lot number, etc. is printed on the blank paper container after punching.
  • the blank paper container after punching has a complicated outline shape, and it has been difficult to store the paper container neatly after printing.
  • the blank paper containers after printing the variable information overlap in the order of the serial numbers of the variable information such as the product number, barcode, lot number, etc. The stacking order will be shifted. For this reason, there is a problem in use in automating the part number management and lot number management of automobile parts. Further, when the printed variable information is inspected using an inspection machine, there is a problem that the inspection cannot be performed if the paper container is displaced.
  • An object of the present invention is to provide a paper base material printing method and a paper base material manufacturing apparatus in which errors in recognizing the type of stored items by a bar code reader or an inspection machine are reduced.
  • the present invention provides a paper container that can be printed so that variable information such as a product number, a barcode, and a lot number for recognizing parts does not differ from the stacking order of the paper container in a paper container on which variable information is printed.
  • the purpose is to provide a manufacturing apparatus.
  • the printing method of the paper base according to the first aspect of the present invention includes a first variable printing step of printing the first variable printing content on the first paper base on which the fixed printing content is printed by the laser printing unit, A second variable printing step of printing a second variable printing content different from the first variable printing content on the second paper substrate on which the fixed printing content is printed by the laser printing unit; including.
  • the first variable print content may include authentic print content for determining the authenticity of the first paper substrate.
  • the first variable printing content may include contents information represented by the first variable printing content.
  • the apparatus for producing a paper base material prints the first variable print content on the first paper base material on which the fixed print content is printed, the fixed print content is printed, and the first A laser printing unit is provided for printing a second variable printing content different from the first variable printing content on a second paper substrate different from the paper substrate.
  • the first variable print content may include authentic print content for determining authenticity of the first paper substrate.
  • the paper base material manufacturing apparatus includes the first paper base material on which the first variable printing content is printed and the second paper base material on which the second variable printing content is printed in a first direction.
  • a discharge mechanism for discharging and a discharge tray portion that is disposed below the discharge mechanism and supports the first paper substrate and the second paper substrate discharged from the discharge mechanism on the upper surface side.
  • a discharge roller unit that moves the first paper base on which the first variable printing content is printed and the second paper base on which the second variable printing content is printed in the first direction.
  • a guide portion that is positioned downstream of the discharge roller portion and that is fed to the discharge tray portion, wherein the guide portion is configured to discharge the first paper base material and the second paper sheet discharged from the discharge roller portion.
  • the first paper base material and the second paper base material that move in the first direction in contact with the end portions in the second direction of the first paper base material and the second paper base material discharged from the discharge roller portion
  • a posture control unit that adjusts the paper base material to have a predetermined posture.
  • the said support part has a support piece extended in the said 1st direction (movement direction), and the said support piece is said 1st of said 1st paper base material and said 2nd paper base material.
  • position in the position near the said edge part in 2 directions (width direction).
  • the paper base is transported to the paper discharge tray while being supported at the end in the width direction, so that the central part in the width direction of the paper base is lowered by its own weight, and the cross section in the width direction of the paper base is convex downward.
  • the paper base material supported by the support part is placed on the paper discharge tray part so that the tip of the paper base material does not hang downward and can move on the support part. Will not abut.
  • the support piece may be disposed at a position close to both ends of the first paper base and the second paper base in the second direction.
  • the paper base is transported to the paper discharge tray while being supported at both ends in the width direction, so that the central part in the width direction of the paper base is lowered by its own weight, and the cross section in the width direction of the paper base is convex downward.
  • the paper base material supported by the support part is placed on the paper discharge tray part so that the tip of the paper base material does not hang downward and can move on the support part. Will not abut.
  • the first direction tip of the first paper base is in the discharge tray part.
  • the height of the support piece from the discharge tray portion at the downstream end in the first direction may be set so as to maintain a state in which the support is not in contact with the placed paper base material.
  • the paper base is supported at the end position in the width direction, and the cross section in the width direction of the paper base becomes a substantially arcuate shape protruding downward, so that the front end of the paper base does not hang down by the support portion.
  • the supported paper base material does not come into contact with the paper base material placed on the paper discharge tray section.
  • the height of the support piece can be set to a predetermined state in accordance with the thickness of the paper base and the dimension of the paper base in the moving direction.
  • the height of the posture control unit may be set to be higher than the upper end of the support piece in the entire length in the first direction.
  • the posture control unit may have the same length as the support piece in the first direction.
  • the side end of the paper substrate that moves on the support piece can move while contacting the posture control unit, so that the moving paper substrate is inclined with respect to the moving direction. Can be prevented.
  • an inspection unit for inspecting a printing state of the first variable printing content may be provided for the first paper base placed on the discharge tray unit.
  • the paper base material can be overlapped so that the variable information printed within the inspection object range by the inspection unit can be positioned, so that the paper base material discharged by the discharge mechanism can be inspected as it is.
  • the first paper base and the second paper base have a wide part having a width dimension that can be supported by the support piece, and a narrow part having a width dimension that is not supported by the support piece;
  • the first paper base and the second paper base may be moved such that the wide part is positioned in front of the first direction with respect to the narrow part.
  • the first paper base and the second paper base before being sent to the laser printing unit are sheet material sheets, or the material sheets are folded from a folding line. It may be in a state where a sack is applied so as to form a cylinder. Thereby, it can respond to any paper base material.
  • the printed portion becomes clear and stored by a barcode reader, an inspection machine, or the like. It is possible to reduce recognition errors of object types.
  • the printed paper base material is prevented from being pushed away from the paper base material placed on the paper discharge tray portion, and the variable information is printed in the same order as the printed order.
  • the paper bases thus stacked are successively stacked and placed on the paper discharge tray.
  • the printing apparatus 1 includes a laser printing unit 10 that prints on a paper substrate 100, a case 25 that houses the laser printing unit 10, and a paper feed tray 30 that is attached to the case 25. And a paper discharge tray 35.
  • a paper substrate (paper container) 100 is blanks obtained by punching large roll paper or the like printed by multi-sided printing such as 4-sided or 8-sided.
  • roll paper white board paper such as a white ball or yellow board paper is used.
  • a known printing method such as gravure printing or offset printing can be suitably used.
  • a small side plate 101, a bottom plate 102, a small side plate 103, and a top plate 104 are connected in this order in the longitudinal direction X along the long side 102 a of the rectangular bottom plate 102.
  • flap plates 106 are provided continuously.
  • Flap plates 107 are provided on both sides of the small side plate 103 in the short direction Y.
  • a flap plate 108 is connected to the side opposite to the side of the top plate 104 to which the small side plate 103 is connected.
  • Large side plates 110 and 111 are provided on both sides of the bottom plate 102 in the short direction Y.
  • a flap plate 112 is connected to the side opposite to the side where the bottom plate 102 of the large side plate 110 is connected.
  • a flap plate 113 is connected to the side opposite to the side where the bottom plate 102 of the large side plate 111 is connected.
  • a crease having a reference numeral omitted is formed between the small side plate 101 and the bottom plate 102. By using this fold as a hinge, the small side plate 101 can be easily bent with respect to the bottom plate 102.
  • the small side plate 103, the top plate 104, and the large side plates 110 and 111 are printed with fixed patterns (fixed printing contents) 103a, 104a, 110a, and 111a (hereinafter referred to as fixed patterns 103a and the like).
  • the fixed pattern 103a and the like represent the package design of the paper substrate 100.
  • the small side plate 101, the bottom plate 102, and the small side plate 103 are areas where the fixed pattern 103a or the like is not printed, and include first variable print contents (variable print contents) 131 and second variable print contents (described later). Print areas 101a, 102c, and 103b for printing variable print content) 132 and third variable print content (variable print content) 133 are provided.
  • the fixed pattern 103a and the like include the name of the stored items stored in the paper base material 100 after the paper base material 100 is assembled, the name of the manufacturer that uses the stored items, and the picture representing the stored items. It is.
  • the contents described in the fixed pattern 103a and the like are not limited to this, and can be selected as appropriate.
  • the laser printing unit 10 includes a photosensitive drum 11, a charging unit 12 for charging the surface of the photosensitive drum 11 with negative static electricity, and a laser oscillator 13a for exposing the charged photosensitive drum 11.
  • a developing unit 14 for attaching the toner T to the photosensitive drum 11, a transfer unit 15 for transferring the toner T attached to the photosensitive drum 11 to the paper substrate 100, and the paper substrate 100.
  • a fixing unit 16 for fixing the toner T and a control unit 17 for controlling the charging unit 12 and the like.
  • the photosensitive drum 11 is supported in the case 25 so as to be rotatable around the axis C of the photosensitive drum 11.
  • the toner T is agitated.
  • the fixing unit 16 fixes the toner T to the paper substrate 100 by applying heat or pressure to the paper substrate 100, for example.
  • a roller 19 for conveying the paper substrate 100 and a roller drive motor (not shown) for rotating the roller 19.
  • the control unit 17 is connected to and controls the charging unit 12, the exposure unit 13, the developing unit 14, the transfer unit 15, the fixing unit 16, and the roller drive motor.
  • the control unit 17 has an arithmetic element and a memory (not shown).
  • the memory stores a control program, a first variable printing content 131, a second variable printing content 132, and a third variable printing content 133 shown in FIG.
  • the first variable printing content 131 is used to determine the character (number) 131a representing the lot number of the stored item stored in the paper base 100, the bar code 131b representing the lot number, and the authenticity of the paper base 100. It includes a security symbol (authentication symbol) 131c which is the authentic print content.
  • the barcode 131b code is a representation of information converted to improve the efficiency and confidentiality of information transmission, such as a barcode and QR code (registered trademark). Means information whose contents cannot be easily understood.
  • the bar code 131b is read by a known bar code reader (reading device) (not shown), so that the bar code reader reads the stored item information that is information about the stored item represented by the bar code 131b.
  • the stored item information is, for example, the name or product number of the stored item.
  • These characters 131a and barcode 131b are provided for recognizing the stored items stored in the paper base material 100 on which the first variable print content 131 is printed. By printing the security symbol 131c on the paper base material 100, it can be seen that the paper base material 100 is not a fake (fake) but a real (true).
  • the second variable print content 132 and the third variable print content 133 are configured in the same manner as the first variable print content 131. That is, the second variable print content 132 includes characters 132a, a bar code 132b, and a security symbol 132c.
  • the third variable print content 133 includes characters 133a, a bar code 133b, and a security symbol 133c.
  • the first variable print content 131, the second variable print content 132, and the third variable print content 133 are different from each other.
  • the character (first character) 131a, the character (second character) 132a, and the character (third character) 133a are different from each other, and the barcode (first barcode) 131b, the barcode The (second barcode) 132b and the barcode (third barcode) 133b are different from each other.
  • the security symbol 131c, the security symbol 132c, and the security symbol 133c are different from each other, but they may be the same.
  • the security symbols 131c, 132c, and 133c have the same shape and are changed in direction so that it can be easily understood that the security symbols 131c, 132c, and 133c are authentic print contents.
  • the laser printing unit 10 configured as described above includes a plurality of paper base materials (first paper base material, second paper base material, third paper base material) on which a fixed pattern 103a or the like is printed. ) 100 can be printed with variable print contents 131, 132, 133, respectively.
  • the case 25 can be formed of a steel plate, resin, or the like.
  • the case 25 has openings 25a and 25b shown in FIG.
  • the paper feed tray 30 is attached to the case 25 so that the lower end portion of the paper feed tray 30 is positioned below the opening 25a.
  • the paper discharge tray 35 is attached to the case 25 so that the lower end portion of the paper discharge tray 35 is positioned below the opening 25b.
  • FIG. 4 is a flowchart showing the printing method of this embodiment.
  • a printing method hereinafter also abbreviated as a printing method
  • a printing method of the paper substrate 100 of the present embodiment using the printing apparatus (paper substrate manufacturing apparatus) 1 configured as described above
  • FIG. 4 is a flowchart showing the printing method of this embodiment.
  • step S1 shown in FIG. 4 a fixed pattern 103a or the like is printed on a large roll paper (not shown) by gravure printing or the like.
  • step S2 a plurality of paper base materials 100 are punched by a punching machine from a roll paper or the like on which a fixed pattern 103a or the like is printed.
  • a plurality of punched paper substrates 100 are arranged on the paper feed tray 30 of the printing apparatus 1 shown in FIG. At this time, the plurality of paper base materials 100 are arranged in a state of being stacked in the thickness direction of the paper base material 100.
  • first variable printing step S3 a paper substrate (first paper base) on which the fixed pattern 103a or the like is printed
  • the first variable printing content 131 is printed on the material 100 by the laser printing unit 10. That is, printing is performed on a paper substrate (paper substrate before processing) 100 in a blank state.
  • the control unit 17 causes the charging unit 12 to charge the surface of the photosensitive drum 11 with negative static electricity.
  • the photosensitive drum 11 is rotated in the direction D around the axis C by a drum drive motor (not shown).
  • the exposure unit 13 irradiates the photosensitive drum 11 with laser light L from the laser oscillator 13a.
  • the portion of the surface of the photosensitive drum 11 irradiated with the laser light L is free from negative static electricity. For this reason, the surface of the photosensitive drum 11 is irradiated with the laser light L in a shape representing the first variable print content 131.
  • the toner T in the developing unit 14 is brought close to the photosensitive drum 11. Then, the toner T adheres only to the portion where the negative static electricity on the surface of the photosensitive drum 11 is eliminated.
  • the paper base 100 placed on the paper feed tray 30 is conveyed by the roller 19, and the paper base 100 is brought into close contact with the photosensitive drum 11.
  • the transfer unit 15 gives a positive charge from the opposite side of the paper base 100 to the photosensitive drum 11.
  • the toner T adhering to the surface of the photosensitive drum 11 moves to the paper substrate 100.
  • the toner T transferred to the paper substrate 100 is fixed to the paper substrate 100.
  • the first variable printing content 131 is printed in the printing areas 101a, 102c, and 103b of the paper substrate 100 as shown in FIG.
  • the characters 131a and the barcode 131b of the first variable print content 131 are printed in the print areas 101a, 102c, and 103b.
  • a security symbol 131c is printed at the corner of the print area 102c.
  • the characters 131a, barcode 131b, and security symbol 131c of the first variable print content 131 are printed simultaneously. Since the first variable printing content 131 is fixed on the paper substrate 100 by heating the toner T or the like, even if it is rubbed, it is difficult to fade. Printing the first variable print content 131 with the laser printing unit 10 makes the print portion of the first variable print content 131 clearer than when the first variable print content 131 is printed with an inkjet printer.
  • the paper base material (paper base material after processing) 100 on which the first variable print content 131 is printed is stacked on the paper discharge tray 35 in the thickness direction together with other paper base materials 100. Arranged in a state.
  • the number of paper base materials 100 on which the first variable printing content 131 is printed in the first variable printing step S3 may be one or two or more.
  • step S4 the fixed pattern 103a is printed as shown in FIG.
  • the second variable printing content 132 is printed by the laser printing unit 10 on the paper base (second paper base) 100 that has been made.
  • the characters 132a, barcode 132b, and security symbol 132c of the second variable printing content 132 are printed simultaneously.
  • step S5 a paper base material (third paper base material) on which the fixed pattern 103a is printed as shown in FIG. )
  • the third variable printing content 133 is printed at 100 by the laser printing unit 10.
  • variable printing process is performed three times in total by performing the first variable printing process S3, the second variable printing process S4, and the third variable printing process S5, respectively.
  • the number of the paper bases 100 on which the second variable printing content 132 and the third variable printing content 133 are printed in the second variable printing step S4 and the third variable printing step S5 may be one or two or more, respectively.
  • the third variable print content 133 printed on the paper substrate 100 in step S5 is different from each other.
  • the printing method of this embodiment is completed in the above steps S1 to S5.
  • the printed paper base material 100 is assembled as a box-shaped paper container with the top plate 104 opened by bending at a fold and gluing the flap plate 106 and the like.
  • the stored item is stored in the paper container, and the flap plate 108 is glued to the small side plate 101 to complete the stored paper container.
  • this paper container with stored items can be suitably used when parts such as automobiles and electrical products are delivered to manufacturers of finished products such as automobiles and electrical products.
  • the printing apparatus 1 and the printing method of the present embodiment printing is performed on the paper substrate 100 by the laser printing unit 10. Since the printing by the laser printing unit 10 is fixed to the paper substrate 100 by heating the toner T or the like, the printed portion of the first variable printing content 131 becomes clear. Therefore, it is possible to reduce recognition errors of the type of stored items when reading the first variable print content 131 with a barcode reader or the like.
  • the first variable printing content 131 printed on the paper substrate 100 in the first variable printing step S3 the second variable printing content 132 printed on the paper substrate 100 in the second variable printing step S4
  • the laser printing unit 10 can perform printing so that the third variable printing content 133 printed on the paper substrate 100 in the third variable printing step S5 is different from each other.
  • the security symbol 131c in the first variable print content 131 By including the security symbol 131c in the first variable print content 131, the content of the security symbol 131c can be changed for each desired number of sheets of the paper substrate 100. Thereby, it is possible to prevent the security symbol 131c from being imitated in a counterfeit (paperware) of a paper container formed by assembling the paper base material 100. By including the security symbol 131c in the first variable print content 131, it is possible to easily change the content of the security symbol 131c and the location where the security symbol 131c is printed.
  • the bar code 131b of the first variable printing content 131 is a bar code reader that can read the contents information represented by the bar code 131b. Since the first variable print content 131 is not easily faded, the barcode 131b can be reliably read by the barcode reader.
  • the variable printing contents 131, 132, and 133 whose printing contents change depending on the paper base material 100 are printed by the laser printing unit 10, so that the number of plate making can be reduced and the manufacture of various types of paper base materials 100 is easy. Become.
  • the laser printing unit 10 By using the laser printing unit 10 using the laser light L instead of the ink jet printer for printing on the paper base material 100, it is possible to increase the resolution when printing the first variable print content 131 as compared with the ink jet printer.
  • the specific configuration is not limited to this embodiment, and includes modifications, combinations, deletions, and the like within a scope that does not depart from the gist of the present invention. It is.
  • the fixed print content is the fixed pattern 103a or the like.
  • the fixed printing content may be characters, graphics, or the like, or may be content that combines a pattern, characters, graphics, or the like.
  • the authentic print content is the security symbol 131c has been described.
  • the authentic print content may be a genuine character that is a character, a true graphic that is a graphic, or a content that is a combination of a symbol, a character, and a graphic.
  • the first variable printing content 131 may be one of the character 131a and the barcode 131b. Although the case where the first variable print content 131 includes the security symbol 131c has been described, the first variable print content 131 may not include the security symbol 131c.
  • the case where the characters 131a, the characters 132a, and the characters 133a are different from each other and the barcode 131b, the barcode 132b, and the barcode 133b are different from each other has been described.
  • the character 131a, the character 132a, and the character 133a may be the same, or the barcode 131b, the barcode 132b, and the barcode 133b may be the same. This is because even with this configuration, the first variable print content 131, the second variable print content 132, and the third variable print content 133 are different from each other.
  • variable print contents are the first variable print contents 131, the second variable print contents 132, and the third variable print contents 133 that are different from each other.
  • variable print content is not limited to this, and may be two different types of content, or may be four or more types of content different from each other.
  • variable printing contents are two kinds of contents different from each other
  • the two kinds of variable printing contents are printed on the paper substrate 100 by the laser printing unit 10.
  • the third variable printing step S5 is not performed.
  • the variable printing contents are four kinds of contents different from each other
  • the four kinds of variable printing contents are printed on the paper base material 100 by the laser printing unit 10.
  • the fourth variable printing content is printed by the laser printing unit 10 on the paper base material 100 on which the fixed pattern 103a is printed after the third variable printing step S5. This fourth variable print content is different from the variable print content 131, 132, 133.
  • variable printing content is printed on the blank paper substrate 100 by the laser printing unit 10
  • printing may be performed with the paper substrate 100 being sack-attached.
  • the variable printing content may be printed by the laser printing unit 10 on a paper base in a large roll paper state.
  • FIG. 8 is a plan view showing a paper container manufacturing apparatus in the present embodiment.
  • FIG. 9 is a side view showing a paper container manufacturing apparatus in the present embodiment.
  • FIG. 10 is an enlarged perspective view showing the paper container manufacturing apparatus in the present embodiment.
  • FIG. 12 is a plan view showing the paper container in the present embodiment.
  • reference numeral 210 denotes a paper container manufacturing apparatus.
  • the paper container (paper base material) 2B is a paper box having six rectangular surfaces in a completed state, and a design area 2D in which fixed information is printed on each surface, and a variable It has a variable information area 2R on which information is printed.
  • the paper container 2B is a container such as a carton, a paper box, a paper container, and the like, and is a container for storing various types of parts.
  • a stiff paper base material such as a coated ball 270 g / m 2 is used as a material sheet for the paper container 2B Can be used as
  • design area fixed information area 2D
  • characters and designs that can be visually confirmed such as package design, company name, product name, image of contents, precautions for use, and design that digitizes or designs them
  • it is printed in advance by an offset printer or the like as fixed information of the product.
  • variable information area 2R information (product number, lot number, barcode, etc.) for recognizing the contents stored in the paper container is printed as variable information by laser printing or inkjet printing.
  • variable information it is possible to set three or more items such as order number, model, and product number box display.
  • the variable information needs to be printed in a high-definition state to such an extent that automatic reading and image determination can be performed by an imaging device such as a barcode reader or a CCD camera.
  • the design area (fixed information area) 2D is printed on a predetermined material sheet that satisfies the above-described condition of stiffness, and necessary folding lines are engraved. Thereafter, the paper container 2B in which the paper container on which the design area 2D is printed is punched into a predetermined shape and is in a blank state is stocked until the variable information is determined and supplied to the variable information printing process which is the final stage. As shown in FIG. 12, the paper container 2B in the blank state has a wide portion 2Ba and a narrow portion 2Bb.
  • a paper container manufacturing apparatus 210 supplies a paper container 2B in a blank state so that the wide portion 2Ba is close to the tip 2B1, and
  • the variable information printing unit 212 that prints the variable information necessary for the paper device 2B supplied from the paper device supply unit 220, the discharge mechanism 250 that discharges the paper device 2B on which the variable information is printed by the variable information printing unit 212, and the discharge mechanism 250 And a paper discharge tray section 255 that supports the paper container 2B discharged from the top surface.
  • the paper container supply unit 220 supplies the paper container 2B from the stocker 221 to the variable information printing unit 212 so that the front end 2B1 that is the end of the wide section 2Ba of the paper container 2B is the front end in the movement direction M.
  • the stocker 221 is a cassette type, and it is possible to stock the necessary paper containers 2B pasted with sack according to type.
  • the paper container supply unit 220 includes supply rollers 222 a and 222 b that send the paper container 2 B from the stocker 221 to the variable information printing unit 212.
  • variable information printing unit 212 prints variable information on the paper unit 2B and a moving unit 230 that moves the paper unit 2B so that the leading end 2B1 is the leading end in the moving direction M.
  • a printing unit 240 A printing unit 240.
  • the printing unit 240 prints variable information as a variable information region 2R by laser printing.
  • the case 240a that houses the laser printing unit 240, the photosensitive drum 241, and the surface of the photosensitive drum 241
  • a transfer unit 245 for transferring the toner T adhering to the photosensitive drum 241 to the paper device 2B, a fixing unit 246 for fixing the toner T to the paper device 2B, a control unit 247 for controlling the charging unit 242 and the like, have.
  • the laser printing unit 240 configured in this way has variable information (first paper container, second paper container, third paper container) 2B on which a fixed pattern or the like is printed. 1st variable printing content, 2nd variable printing content, 3rd variable printing content) can be printed respectively.
  • the photosensitive drum 241 is supported so as to be rotatable around the axis C of the photosensitive drum 241 in the case 240a.
  • the toner T is agitated.
  • the fixing unit 246 fixes the toner T on the paper container 2B by applying heat or pressure to the paper container 2B, for example.
  • the case 240a can be formed of a steel plate, resin, or the like.
  • the case 240a is formed with an opening for connecting the variable information printing unit 212 to the paper container supply unit (paper base material supply unit) 220 and the discharge mechanism 250 shown in FIG.
  • rollers 231a, 231b, and 231c and a roller drive motor (not shown) for rotating the rollers 231a, 231b, and 231c are provided as a moving unit 230 for conveying the paper container 2B in the traveling direction M. Yes.
  • the control unit 247 is connected to and controls the charging unit 242, the exposure unit 243, the developing unit 244, the transfer unit 245, the fixing unit 246, and the roller drive motor.
  • the control unit 247 includes a calculation element and a memory (not shown).
  • the memory stores the control program and variable information shown in FIG. 10 that is the content to be printed on the paper container 2B.
  • the discharge mechanism 250 discharges the paper container 2B on which the variable information is printed by the variable information printing unit 212 in the movement direction (first direction) M. That is, the discharge mechanism 250 discharges the first paper base material on which the first variable printing content is printed and the second paper base material on which the second variable printing content is printed in the movement direction (first direction). As shown in FIGS. 8 to 10, the discharge mechanism 250 is disposed downstream of the discharge roller unit 251a and the discharge roller unit 251a that moves the paper device 2B on which variable information is printed in the moving direction M. And a guide unit 254 to be sent to the paper tray unit 255.
  • the discharge roller portion 251a can be rotated by a rotation axis extending in the width direction V, and can be driven by a drive source (not shown) to move the paper container 2B in the movement direction M.
  • the discharge roller unit 251a moves the first paper base on which the first variable printing content is printed and the second paper base on which the second variable printing content is printed in the first direction.
  • the guide unit 254 is located downstream of the discharge roller unit 251 a and sends the first paper base material and the second paper base material to the paper discharge tray unit 255.
  • the guide unit 254 supports the end of the paper device 2 ⁇ / b> B in the width direction (second direction) V perpendicular to the moving direction M of the paper device 2 ⁇ / b> B discharged from the discharge roller unit 251 a.
  • a posture control unit that adjusts the support unit 253 and 253 and the front paper unit that moves in the first direction by contacting the end in the width direction V of the paper unit 2B discharged from the discharge roller unit 251a to a predetermined posture. 252. That is, the support part 253 supports the edge part in the 2nd direction orthogonal to the 1st direction of the 1st paper base material and the 2nd paper base material which were discharged
  • the attitude control unit 252 is in contact with the first paper base material and the second paper base material discharged from the discharge roller unit in the second direction, and moves in the first direction. The two-paper base material is adjusted to have a predetermined posture.
  • the support portion 253 has two support pieces 253 and 253 provided on the support plate 254a and extending in the moving direction M, as shown in FIGS.
  • the support plate 254a is connected to the lower position in the vertical direction H of the discharge port 254b of the paper container 2B discharged from the discharge roller portion 251a so as to extend in the moving direction M.
  • the support pieces 253 and 253 support the paper device 2B on which variable information sent from the discharge roller unit 251a and moving in the movement direction M is printed, and when there is a paper device 2B already placed on the paper discharge tray unit 255.
  • the tip 2B1 of the paper container 2B supported by the support pieces 253 and 253 is disposed so as not to contact the paper discharge tray portion 255.
  • the two support pieces 253 and 253 are respectively arranged at positions near the end in the width direction V of the paper container 2B on which the variable information sent from the discharge roller part 251a and moving in the movement direction M is printed. It is provided so as to have a width capable of supporting the wide portion 2Ba.
  • the support portion has a support piece extending in the first direction, and the support pieces 253 and 253 are arranged at positions close to the end portions in the second direction of the first paper base material and the second paper base material.
  • the support pieces 253 and 253 may be disposed at positions close to both ends of the first paper base and the second paper base in the second direction.
  • the two support pieces 253 and 253 can support the lower surface of the end in the width direction V of the wide portion 2Ba of the paper container 2B.
  • the narrow portion 2Bb of the paper container 2B on which the variable information that is sent from the discharge roller portion 251a and moves in the moving direction M is positioned is positioned between the two support pieces 253 and 253, the narrow portion 2Bb
  • the width direction interval is set to be larger than the width direction V dimension.
  • the height of the support pieces 253 and 253 from the paper discharge tray portion 255 located at the downstream end in the moving direction M is supported by the support piece 253 by the tip 2B1 of the paper container 2B that is being sent as the support pieces 253 and 253 in a supported state. While being sent as a state, it is set so as not to contact the paper container 2B placed on the paper discharge tray unit 255. In other words, while the first paper base is fed in a state where it is supported by the support pieces 253 and 253, the paper on which the first direction front end portion of the first paper base is placed on the paper discharge tray portion 255.
  • the height from the discharge tray section 255 at the downstream end in the first direction of the support pieces 253 and 253 is set so as to maintain a state of not contacting the base material.
  • the paper on which the first direction front end portion of the second paper base material is placed on the paper discharge tray portion 255.
  • the height from the discharge tray section 255 at the downstream end in the first direction of the support pieces 253 and 253 is set so as to maintain a state of not contacting the base material.
  • the posture control unit 252 is positioned outside the support piece 253 in the width direction V so as to contact the support piece 253 on one side, and from the upper end of the support piece 253 in the entire length in the movement direction M. Is set to be higher.
  • the posture control unit 252 has the same length as the support piece 253 in the movement direction M.
  • the paper discharge tray unit 255 is located downstream in the moving direction M of the support plate 254a and is located below the support plate 254a in the vertical direction H.
  • the paper discharge tray unit 255 is a plate-like body provided in a substantially horizontal state.
  • the paper tray 2B from which the support of the wide portion 2Bb by the support piece 253 is removed is placed on the paper discharge tray portion 255.
  • the paper discharge tray unit 255 is disposed below the discharge mechanism, and supports the first paper base and the second paper base discharged from the discharge mechanism on the upper surface side.
  • An inspection unit 260 for inspecting the printing state of the variable information 2R printed by the variable information printing unit 212 in the paper container 2B placed on the paper discharge tray unit 255 is provided above the paper discharge tray unit 255. That is, the inspection unit 260 inspects the printing state of the first variable printing content with respect to the first paper base placed on the paper discharge tray unit 255. In addition, the inspection unit 260 inspects the printing state of the second variable printing content with respect to the second paper base placed on the paper discharge tray unit 255.
  • the inspection unit 260 is an image pickup unit 261 such as a CCD camera that picks up an image to check printed character information such as a lot number in the variable information 2R, and a bar code information in the variable information 2R. It has a barcode reader 262 and a control unit (not shown) that can determine these detection results.
  • image pickup unit 261 such as a CCD camera that picks up an image to check printed character information such as a lot number in the variable information 2R, and a bar code information in the variable information 2R. It has a barcode reader 262 and a control unit (not shown) that can determine these detection results.
  • FIG. 11A to FIG. 11C are schematic plan views showing a discharging process in the discharging mechanism 250 in the present embodiment.
  • a predetermined material sheet of a sheet is prepared in a fixed information printing step, and a design area (fixed information area) 2D is printed on the material sheet, and necessary folding lines, etc. Engrave. Thereafter, in the die cutting process, the paper container on which the design region 2D is printed is punched into a predetermined contour shape and punched to obtain a paper container (paper container before processing) 2B in a blank state, as shown in FIG. It is stored in the stocker 221 in a state.
  • the paper container 2B is sent from the stocker 221 of the paper container supply section 220 to the section variable information printing section 212 by the supply rollers 222a and 222b.
  • variable information printing unit 212 the variable information region 2R is printed by the printing unit 240 on the paper container 2B.
  • the control unit 247 causes the charging unit 242 to charge the surface of the photosensitive drum 241 with negative static electricity.
  • the photosensitive drum 241 is rotated in the direction D around the axis C by a drum drive motor (not shown).
  • the exposure unit 243 irradiates the photosensitive drum 241 with the laser light L from the laser oscillator 243a.
  • the portion of the surface of the photosensitive drum 241 irradiated with the laser light L is free of negative static electricity. For this reason, the surface of the photosensitive drum 241 is irradiated with the laser light L in a shape representing the contents of variable information.
  • the toner T in the developing unit 244 is brought close to the photosensitive drum 241. Then, the toner T adheres only to the portion where the negative static electricity on the surface of the photosensitive drum 241 disappears.
  • the paper unit 2B supplied from the paper unit supply unit 220 is conveyed by the rollers 231a, 231b, and 231c, and the paper unit 2B is brought into close contact with the photosensitive drum 241.
  • the transfer unit 245 applies a positive charge from the side opposite to the photosensitive drum 241 in the paper container 2B.
  • the toner T adhering to the surface of the photosensitive drum 241 moves to the paper container 2B.
  • the fixing unit 246 By applying heat or pressure to the paper container 2B or the like by the fixing unit 246, the toner T transferred to the paper container 2B is fixed to the paper container 2B.
  • the paper container 2B on which the variable information is printed moves in the movement direction M, and when the leading end 2B1 reaches the discharge roller portion 251a, the paper container 2B moves in the movement direction M by the discharge roller portion 251a, and as shown in FIG. It is discharged from 254b.
  • the paper container 2B is further moved in the movement direction M by the discharge roller portion 251a, and as shown in FIG. 11B, both ends of the wide portion 2Ba in the width direction V are supported by the support pieces 253 and 253 of the guide portion 254. It becomes a state.
  • the paper container 2 ⁇ / b> B moves in the movement direction M in a state where the end of the wide portion 2 ⁇ / b> Ba in the width direction V is in contact with the attitude control unit 252 of the guide portion 254. This prevents the paper container 2B from being inclined with respect to the movement direction M.
  • the paper container 2B abuts on the support pieces 253 and 253 at both ends in the width direction V of the wide portion 2Ba, and the weight of the paper container 2B is supported by the portions in contact with the support pieces 253 and 253. For this reason, the central position in the width direction V of the paper container 2B is slightly lowered, and the cross-sectional shape along the width direction V is a downwardly convex arc shape.
  • the front end 2B1 of the paper container 2B is placed in the paper discharge tray unit 255 and the previous process placed on the paper discharge tray unit 255. It does not contact the processed paper container 2B.
  • the paper container 2B is further moved in the movement direction M by the discharge roller portion 251a.
  • the paper container 2B has the movement direction M of the wide portion 2Ba in the movement direction of the support pieces 253 and 253. It will be in the state located in the downstream rather than a downstream edge part. In this state, the wide section 2Ba of the paper container 2B is not supported by the paper container 2B support piece 253, and is dropped and placed on the paper discharge tray section 255.
  • the most downstream end in the moving direction M of the narrow portion 2Bb of the paper container 2B is discharged from the discharge port 254b by the discharge roller portion 251a, in the width direction V, between the support piece 253 and the support piece 253.
  • the wide part 2Ba of the first paper base and the second paper base has a width that can be supported by the support pieces 253 and 253, and the narrow part 2Bb has a width that is not supported by the support pieces 253 and 253. . Further, the first paper base and the second paper base are moved so that the wide portion 2Ba is positioned in front of the first direction rather than the narrow portion 2Bb.
  • the paper container 2B is discharged to the paper discharge tray section 255 while being supported by the guide section 254, so that the paper container 2B can be prevented from being inclined with respect to the moving direction M, and can be discharged in a predetermined posture. It is placed on the paper tray unit 255.
  • the imaging unit 261 and the barcode reader 262 of the inspection unit 260 inspect whether the printed character information such as the lot number and the barcode variable information area 2R are in a predetermined state. To do. At this time, since the paper container 2B is placed on the paper discharge tray unit 255 in a predetermined posture by the guide unit 254, during the inspection process by the imaging unit 261 and the barcode reader 262 of the inspection unit 260, the variable information area 2R is stored. Reading can be performed reliably. Therefore, when reading is impossible, it can be seen that the variable information area 2R is not printed in a predetermined state.
  • the paper mechanism 2B that has been ejected by the ejection mechanism 250 does not deviate from a predetermined position by pressing the already-printed paper container 2B. Therefore, in the paper container 2B discharged to the paper discharge tray unit 255 after the printing is finished, the variable information area 2R whose print contents change is overlapped on the paper discharge tray unit 255 in a predetermined order, and the order is shifted. There is nothing.
  • the posture is controlled by the posture control unit 252 of the guide unit 254, and is supported by the support pieces 253 and 253 of the guide unit 254.
  • the paper container 2B is discharged to the paper discharge tray section 255.
  • the paper container supported by the support section 253 does not come into contact with the paper container 2B placed on the paper discharge tray section 255. Therefore, the paper containers 2B placed on the paper discharge tray section 255 are not pushed away, and the paper containers 2B can be successively placed on the paper discharge tray section 255 in the same stacking order as the order of printing the variable information. .
  • the posture is controlled by the posture control unit 252 of the guide unit 254, and is supported by the support pieces 253 and 253 of the guide unit 254.
  • the paper container 2B is discharged to the paper discharge tray section 255.
  • the central portion of the paper container 2B in the width direction V is lowered by its own weight, and the cross section in the width direction of the paper container 2B becomes a substantially arcuate convex shape and moves on the support portion 253. Does not hang down.
  • the paper container (processed paper container) 2 ⁇ / b> B supported and moved by the support unit 253 does not come into contact with the paper container 2 ⁇ / b> B already placed on the paper discharge tray unit 255.
  • the paper container 2B already placed on the paper discharge tray unit 255 does not move, and the placement position on the paper discharge tray unit 255 does not move.
  • variable information area 2R corresponding to the various types of small lots in a state where the paper containers 2B printed on the surface are stacked in the order corresponding to the variable information to be changed.
  • the paper container 2B discharged by the discharge mechanism 250 can be accurately placed on the paper discharge tray section 255 at a predetermined position defined by the support section 253, so that variable information is read correctly from the discharged paper container 2B. Therefore, the inspection unit 260 can inspect as it is.
  • FIG. 13 is a perspective view showing a paper container in the present embodiment
  • FIGS. 14A to 14C are plan views showing the paper container in the present embodiment.
  • This embodiment is different from the above-described second embodiment in the point relating to the paper container 2B, and other corresponding components are denoted by the same reference numerals and description thereof is omitted.
  • the paper container 2B is a paper box having six rectangular surfaces in a completed state, and a design area 2D in which fixed information is printed on each surface, and variable information. It has a printed variable information area 2R.
  • a predetermined material sheet as a sheet is prepared, and a design area (fixed information area) 2D is printed on the material sheet.
  • the necessary bending lines 2B2, 2B5, etc. are engraved.
  • the paper container on which the design region 2D is printed is punched into a predetermined contour shape and die-cut to obtain a paper container 2B0 in a blank state as shown in FIG. 14A.
  • the paper container 2B0 is folded according to the folding line 2B5, and then an adhesive is applied to the margin part 2B3. After that, as shown in FIG.
  • a paper container (sack-attached paper container) 2B formed in a cylindrical shape by bending according to the fold line 2B2 and pasting the paste margin part 2B3 and the side plate end part 2B4 is formed. obtain.
  • the sack pasted paper container 2 ⁇ / b> B is stocked in the sack paster supply unit 211.
  • the variable information is printed on the paper container 2B as a variable information printing step, and is discharged to the paper discharge tray by the discharge mechanism 250.
  • the fixed information area 2D printed in advance can be printed on the paper container 2B with the variable information area 2R sack pasted with high positional accuracy. It becomes possible to supply the paper container 2B.
  • the fold line 2B5 can be moved in the moving direction M with the fold line 2B5 as the front side, but the fold line 2B5 can also be moved in parallel with the moving direction M.
  • Printing device paper substrate printing device
  • SYMBOLS 10 Laser printing part 100 Paper base material 103a, 104a, 110a, 111a Fixed pattern (fixed printing content) 131 First variable printing content (variable printing content) 131c, 132c, 133c Security symbol (authentication symbol, authenticity print content) 132 Second variable printing content (variable printing content) 133 Third variable printing content (variable printing content) S3 First variable printing process (variable printing process) S4 Second variable printing process (variable printing process) S5 Third variable printing process (variable printing process) 2B ... Paper container 2B1 ... Tip 2Ba ... Wide part 2Bb ... Narrow part M ... Moving direction V ... Width direction 210 ...

Abstract

This paper base material printing method involves: a first variable printing step (S3) in which, on a first paper base material (100) on which a fixed printing content (103a, 104a, 110a, 111a) is printed, a first variable printing content (131) is printed with a laser printing unit (10, 240); and a second variable printing step (S4) in which, on a second paper base material (100) on which the aforementioned fixed printing content (103a, 104a, 100a, 111a) is printed, a second variable printing content (132) different from the first variable printing content (131) is printed with the laser printing unit (10, 240).

Description

紙基材の印刷方法及び紙基材の製造装置Paper base material printing method and paper base material manufacturing apparatus
 本発明は、紙基材の印刷方法及び紙基材の印刷装置に関する。 The present invention relates to a paper substrate printing method and a paper substrate printing apparatus.
 また、本発明は紙基材の製造方法および製造装置に関し、特に小ロット多品種に対応する紙器を製造する際に用いて好適な技術に関する。
 本願は、2014年11月5日に日本に出願された特願2014-225569号、及び2014年11月5日に日本に出願された特願2014-225571号に基づき優先権を主張し、その内容をここに援用する。
The present invention also relates to a paper substrate manufacturing method and manufacturing apparatus, and more particularly to a technique suitable for use in manufacturing a paper container corresponding to a large variety of small lots.
This application claims priority based on Japanese Patent Application No. 2014-225568 filed in Japan on November 5, 2014 and Japanese Patent Application No. 2014-225571 filed in Japan on November 5, 2014, The contents are incorporated herein.
 従来、同一製品でありながらメーカーにおいて絵柄の異なる複数種類の紙器(紙基材)に収納物を収納することが行われている(例えば、特許文献1参照)。この収納物が収納された紙器を流通経路に流し、店頭に並べて販売している。
 紙器の一部を切取ることでトレーディングカード、コレクションカード等が得られるような絵柄が印刷された紙器であれば、その部分について絵柄の異なる紙器をセット品として流通経路に流す必要がある。その紙器は、一般的に印刷会社によって製造が行われる。
2. Description of the Related Art Conventionally, a stored item is stored in a plurality of types of paper containers (paper base materials) having different designs while being the same product (see, for example, Patent Document 1). The paper containers in which the stored items are stored are made to flow through the distribution channel, and are sold at the store.
In the case of a paper container on which a picture is printed so that a trading card, a collection card or the like can be obtained by cutting out a part of the paper container, it is necessary to flow the paper container having a different pattern as a set product to the distribution channel. The paper container is generally manufactured by a printing company.
 このような紙器におけるセット品の製造方法は、例えば以下のようになる。第1工程において、ブランクスの絵柄を多面付けした印刷版を使用し、大判の紙器用紙(紙基材)に印刷を行う。
 次に、第2工程において、多面付けの印刷が行われた大判の紙器用紙を、打抜機によってブランクスの形状に打抜く。打抜きの後で、打抜かれた大判の紙器用紙から、1枚1枚のブランクスに切り離され積み重ねられる。このときできる積み重ねられたブランクスには、同一の絵柄(固定印刷内容)が印刷されている。本明細書において、ブランクスとは、所定の2辺が糊付け(サック貼り)される前の展開された紙器を指す。また、ブランクス状態とは、所定の2辺が糊付け(サック貼り)される前の展開された紙器の状態を表す。
A manufacturing method of a set product in such a paper container is as follows, for example. In the first step, printing is performed on a large paper container paper (paper base material) using a printing plate with multiple imprints of blanks.
Next, in the second step, large-sized paper container paper on which multi-sided printing has been performed is punched into blanks by a punching machine. After the punching, the blank paper sheets are cut into individual blanks and stacked. The same pattern (fixed printing content) is printed on the blanks stacked at this time. In this specification, a blank refers to a developed paper container before two predetermined sides are glued (sucked). Further, the blank state represents a state of the developed paper container before two predetermined sides are glued (sucked).
 次に、第3工程において、同一の絵柄が印刷されているブランクスに対し、紙器セットとして集める絵柄の異なる紙器に相当する絵柄、すなわち可変絵柄(可変印刷内容)をその集める順番に印刷する。可変絵柄が印刷されたブランクスは、印刷された順番に積み重ねられる。この可変絵柄の印刷にはUV(紫外線)硬化型のインキを使用したインクジェットプリンタを使用することができる。インクジェットプリンタによって可変絵柄が印字されたブランクスは、UV照射が行われインキを硬化する。 Next, in the third step, on the blanks on which the same pattern is printed, a pattern corresponding to a different paper container collected as a paper container set, that is, a variable pattern (variable printing content) is printed in the order of collection. Blanks on which the variable pattern is printed are stacked in the printed order. An ink jet printer using UV (ultraviolet) curable ink can be used for printing the variable pattern. The blanks on which the variable pattern is printed by the ink jet printer are irradiated with UV to cure the ink.
 次に、第4工程において、ブランクスにおける所定の2辺に糊付けし折重ねて貼合せ、ブランクスを筒形状に加工するサック貼りを行う。
 次に、第5工程において、サック貼りされたブランクスにおける積み重ねの順番が変化しないように梱包され、印刷会社からメーカーへと出荷される。
Next, in the fourth step, sack pasting is performed in which the two blanks are glued, folded and laminated, and the blanks are processed into a cylindrical shape.
Next, in the fifth step, packing is performed so that the stacking order of the sack-attached blanks does not change, and it is shipped from the printing company to the manufacturer.
 また、自動車部品パッケージなど、多くの種類が存在する部品を収納する紙器(紙箱)には、収納された部品を認識するための品番、バーコード、ロットナンバーなどが、収納される種類・ロットごとに異なる情報としてバーコード等によって表現され、このバーコード等が可変情報として紙箱外側表面に印刷されている。また、紙器外側表面には、可変情報以外の部分に、パッケージデザイン、企業名、商品名、内容物へのイメージ、使用上の注意や、これらを数字化あるいは図柄化した情報などの目視確認が可能な文字や図柄が当該商品の固定情報として印刷されている。 Also, in the paper container (paper box) that stores parts of many types, such as automobile parts packages, the product number, barcode, lot number, etc. for recognizing the stored parts are stored for each type / lot. Different information is expressed by a bar code or the like, and this bar code or the like is printed as variable information on the outer surface of the paper box. Also, on the outer surface of the paper container, it is possible to visually check the package design, company name, product name, image on the contents, precautions for use, and information obtained by digitizing or designing them on the parts other than variable information. Characters and designs are printed as fixed information of the product.
 紙器の製造においては、パッケージデザインや企業情報等の固定情報は、紙器を作製するための材料用紙の製造段階で印刷することができる。一方、出荷日、使用期限、ロットナンバー等の日々変化しうる可変情報は、材料用紙の製造段階で印刷することができないため、紙器に内容物を収納する直前にサーマルプリンタや、インクジェットプリンタ、レーザー印刷機等を用いて紙器の表面に直接印刷している。 In the manufacture of paper containers, fixed information such as package design and company information can be printed at the manufacturing stage of material paper for producing paper containers. On the other hand, variable information such as shipping date, expiry date, lot number, etc. that can be changed every day cannot be printed at the manufacturing stage of the material paper, so a thermal printer, an ink jet printer, a laser, etc. immediately before storing the contents in the paper container. Printing is performed directly on the surface of the paper container using a printing machine or the like.
 このような部品の品番、バーコード、ロットナンバーなどの組み合わせは多数に及び、小ロット多品種に対応する紙器を製造する際には、可変情報ごとに対応可能な印刷をする必要があるため、版の管理や異品種の混同防止などが問題となる。
 この問題の解決手段として、特許文献1に示すように、紙器となる材料用紙に固定情報を印刷する工程の後に、可変情報を印刷する工程を順におこなうという紙器セットの製造方法が記載されている。
There are many combinations of such part numbers, barcodes, lot numbers, etc., and when manufacturing paper containers corresponding to many types of small lots, it is necessary to print for each variable information. Management of plates and prevention of confusion between different varieties are problems.
As a means for solving this problem, as shown in Patent Document 1, a method for manufacturing a paper container set is described in which a process of printing variable information is sequentially performed after a process of printing fixed information on a material paper serving as a paper container. .
日本国特開2005-41116号公報Japanese Unexamined Patent Publication No. 2005-41116
 しかしながら、特許文献1で開示しているUV硬化型のインキを使用したインクジェットプリンタで可変絵柄、特に、ブランクス内に収納される部品等の収納物を認識するための品番、バーコード、ロット番号等を印刷する場合、印字部分がかすれて見た目が悪くなる。一方で、見た目をよくするよう可変絵柄を印字すると、インキに光が反射するためにバーコードリーダ等の読み取り装置で可変絵柄を認識ができなくなる場合がある。  However, a product number, a bar code, a lot number, etc. for recognizing a variable pattern, particularly a stored item such as a component stored in a blank, in an inkjet printer using a UV curable ink disclosed in Patent Document 1. When printing, the printed part becomes faint and looks bad. On the other hand, if a variable pattern is printed so as to improve the appearance, light may be reflected on the ink, so that the variable pattern may not be recognized by a reader such as a barcode reader. *
 また、小ロット多品種の紙器を製造する場合、打ち抜いた後のブランクス状態の紙器に可変情報、特に、部品を認識するための品番、バーコード、ロット番号などを印刷する。しかしながら、打ち抜いた後のブランクスの状態の紙器は、その輪郭形状が複雑であり、印刷直後にきれいに重ね合わせて保管することが困難であった。
 また、可変情報を印刷した後のブランクス状態の紙器は、品番、バーコード、ロット番号などの可変情報の通し番号の順に重なっているため、印刷後に、この順番がずれてしまうと、通し番号と紙器の重なり順がずれてしまう。そのため、自動車部品の品番管理、ロット番号管理の自動化において用いる上での不具合が発生してしまう。
 また、印刷された可変情報を、検査機を使って検査する場合、紙器の位置がずれると、検査ができなくなると云う問題があった。
Further, when manufacturing a small-lot multi-variety paper container, variable information, in particular, a product number for recognizing a part, a barcode, a lot number, etc. is printed on the blank paper container after punching. However, the blank paper container after punching has a complicated outline shape, and it has been difficult to store the paper container neatly after printing.
In addition, the blank paper containers after printing the variable information overlap in the order of the serial numbers of the variable information such as the product number, barcode, lot number, etc. The stacking order will be shifted. For this reason, there is a problem in use in automating the part number management and lot number management of automobile parts.
Further, when the printed variable information is inspected using an inspection machine, there is a problem that the inspection cannot be performed if the paper container is displaced.
 本発明は、このような問題点に鑑みてなされたものであって、収納物を認識するための品番、バーコード、ロット番号等の可変印刷内容を印刷する場合、印字部分が鮮明になり、バーコードリーダや検査機等による収納物の種類の認識ミスを低減した紙基材の印刷方法及び紙基材の製造装置の提供を目的とする。 The present invention has been made in view of such problems, and when printing variable print contents such as a product number, a barcode, and a lot number for recognizing stored items, the printed part becomes clear, An object of the present invention is to provide a paper base material printing method and a paper base material manufacturing apparatus in which errors in recognizing the type of stored items by a bar code reader or an inspection machine are reduced.
 また、本発明は、可変情報を印刷した紙器において、部品を認識するための品番、バーコード、及びロット番号などの可変情報と紙器の重ね順とが異ならないように印刷することが可能な紙器の製造装置の提供を目的とする。 Further, the present invention provides a paper container that can be printed so that variable information such as a product number, a barcode, and a lot number for recognizing parts does not differ from the stacking order of the paper container in a paper container on which variable information is printed. The purpose is to provide a manufacturing apparatus.
 上記課題を解決するために、この発明は以下の手段を提案している。
 本発明の第一態様に係る紙基材の印刷方法は、固定印刷内容が印刷された第一紙基材に第一可変印刷内容をレーザー印刷部で印刷する第一可変印刷工程と、
 前記固定印刷内容が印刷された第二紙基材に、前記第一可変印刷内容とは異なる第二可変印刷内容を前記レーザー印刷部で印刷する第二可変印刷工程と、
 を含む。
 上記第一態様において、前記第一可変印刷内容は、前記第一紙基材の真贋を判定するための真贋印刷内容を含んでいてもよい。
 上記第一態様において、前記第一可変印刷内容は、前記第一可変印刷内容が表す収容物情報を含んでいてもよい。
In order to solve the above problems, the present invention proposes the following means.
The printing method of the paper base according to the first aspect of the present invention includes a first variable printing step of printing the first variable printing content on the first paper base on which the fixed printing content is printed by the laser printing unit,
A second variable printing step of printing a second variable printing content different from the first variable printing content on the second paper substrate on which the fixed printing content is printed by the laser printing unit;
including.
In the first aspect, the first variable print content may include authentic print content for determining the authenticity of the first paper substrate.
In the first aspect, the first variable printing content may include contents information represented by the first variable printing content.
 本発明の第二態様に係る紙基材の製造装置は、固定印刷内容が印刷された第一紙基材に、第一可変印刷内容を印刷し、前記固定印刷内容が印刷されかつ前記第一紙基材とは異なる第二紙基材に、前記第一可変印刷内容とは異なる第二可変印刷内容を印刷する、レーザー印刷部を備える。
 上記第二態様において、前記第一可変印刷内容は、前記第一紙基材の真贋を判定するための真贋印刷内容を含んでいてもよい。
 上記第二態様に係る紙基材の製造装置は、前記第一可変印刷内容を印刷した前記第一紙基材及び前記第二可変印刷内容を印刷した前記第二紙基材を第1方向に排出する排出機構と、前記排出機構より下側に配置され、前記排出機構から排出される前記第一紙基材及び前記第二紙基材を上面側で支持する排紙トレイ部と、をさらに備え、前記排出機構が、前記第一可変印刷内容を印刷した前記第一紙基材及び前記第二可変印刷内容を印刷した前記第二紙基材を前記第1方向に移動させる排出ローラ部と、前記排出ローラ部の下流に位置して前記排紙トレイ部へと送るガイド部と、を有し、前記ガイド部が、前記排出ローラ部から排出された前記第一紙基材及び前記第二紙基材の前記第1方向と直交する第2方向における端部を支持する支持部と、前記排出ローラ部から排出された前記第一紙基材及び前記第二紙基材の前記第2方向における前記端部と当接して前記第1方向に移動する前記第一紙基材及び前記第二紙基材を所定の姿勢となるように調整する姿勢制御部と、を有していてもよい。これにより、支持部によって支持された紙基材が、排紙トレイ部に載置された紙基材に当接することがなくなるため、排紙トレイ部に載置された紙基材を押しのけてしまうことがなく、可変情報を印刷した順番と同じ重ね順として排紙トレイ部に次々に載置することができる。
The apparatus for producing a paper base material according to the second aspect of the present invention prints the first variable print content on the first paper base material on which the fixed print content is printed, the fixed print content is printed, and the first A laser printing unit is provided for printing a second variable printing content different from the first variable printing content on a second paper substrate different from the paper substrate.
In the second aspect, the first variable print content may include authentic print content for determining authenticity of the first paper substrate.
The paper base material manufacturing apparatus according to the second aspect includes the first paper base material on which the first variable printing content is printed and the second paper base material on which the second variable printing content is printed in a first direction. A discharge mechanism for discharging, and a discharge tray portion that is disposed below the discharge mechanism and supports the first paper substrate and the second paper substrate discharged from the discharge mechanism on the upper surface side. A discharge roller unit that moves the first paper base on which the first variable printing content is printed and the second paper base on which the second variable printing content is printed in the first direction. A guide portion that is positioned downstream of the discharge roller portion and that is fed to the discharge tray portion, wherein the guide portion is configured to discharge the first paper base material and the second paper sheet discharged from the discharge roller portion. A support portion for supporting an end portion of the paper base material in a second direction orthogonal to the first direction; The first paper base material and the second paper base material that move in the first direction in contact with the end portions in the second direction of the first paper base material and the second paper base material discharged from the discharge roller portion And a posture control unit that adjusts the paper base material to have a predetermined posture. As a result, the paper base material supported by the support portion does not come into contact with the paper base material placed on the paper discharge tray portion, and the paper base material placed on the paper discharge tray portion is pushed away. In this case, the variable information can be successively placed on the paper discharge tray unit in the same stacking order as the printing order.
 上記第二態様において、前記支持部が、前記第1方向(移動方向)に延在する支持片を有し、前記支持片が、前記第一紙基材及び前記第二紙基材の前記第2方向(幅方向)における前記端部に近い位置に配置されていてもよい。これにより、紙基材を幅方向端部位置で支持しつつ排紙トレイ部まで搬送することにより、紙基材の幅方向中央部が自重で下がり、紙基材の幅方向断面が下に凸の略円弧状となって支持部上を移動可能として紙基材先端が下側に垂れ下がらないため、支持部によって支持された紙基材が、排紙トレイ部に載置された紙基材に当接することがなくなる。 Said 2nd aspect WHEREIN: The said support part has a support piece extended in the said 1st direction (movement direction), and the said support piece is said 1st of said 1st paper base material and said 2nd paper base material. You may arrange | position in the position near the said edge part in 2 directions (width direction). As a result, the paper base is transported to the paper discharge tray while being supported at the end in the width direction, so that the central part in the width direction of the paper base is lowered by its own weight, and the cross section in the width direction of the paper base is convex downward. The paper base material supported by the support part is placed on the paper discharge tray part so that the tip of the paper base material does not hang downward and can move on the support part. Will not abut.
 上記第二態様において、前記支持片が、前記第一紙基材及び前記第二紙基材の前記第2方向における両端部に近い位置に配置されていてもよい。これにより、紙基材を幅方向両端部位置で支持しつつ排紙トレイ部まで搬送することにより、紙基材の幅方向中央部が自重で下がり、紙基材の幅方向断面が下に凸の略円弧状となって支持部上を移動可能として紙基材先端が下側に垂れ下がらないため、支持部によって支持された紙基材が、排紙トレイ部に載置された紙基材に当接することがなくなる。 In the second aspect, the support piece may be disposed at a position close to both ends of the first paper base and the second paper base in the second direction. As a result, the paper base is transported to the paper discharge tray while being supported at both ends in the width direction, so that the central part in the width direction of the paper base is lowered by its own weight, and the cross section in the width direction of the paper base is convex downward. The paper base material supported by the support part is placed on the paper discharge tray part so that the tip of the paper base material does not hang downward and can move on the support part. Will not abut.
 上記第二態様において、前記第一紙基材が前記支持片によって支持された状態で送られている間は、前記第一紙基材の前記第1方向先端部が、前記排紙トレイ部に載置された紙基材に対して接触しない状態を維持するよう、前記支持片の前記第1方向下流端の前記排紙トレイ部からの高さが設定されていてもよい。これにより、紙基材を幅方向端部位置で支持しつつ紙基材の幅方向断面が下に凸の略円弧状となって紙基材先端が下側に垂れ下がらない状態として支持部によって支持された紙基材が、排紙トレイ部に載置された紙基材に当接することがなくなる。
 ここで、紙基材の厚さと紙基材の移動方向寸法に対応して、支持片高さは所定の状態に設定することが可能である。
In the second aspect, while the first paper base is fed in a state of being supported by the support piece, the first direction tip of the first paper base is in the discharge tray part. The height of the support piece from the discharge tray portion at the downstream end in the first direction may be set so as to maintain a state in which the support is not in contact with the placed paper base material. As a result, the paper base is supported at the end position in the width direction, and the cross section in the width direction of the paper base becomes a substantially arcuate shape protruding downward, so that the front end of the paper base does not hang down by the support portion. The supported paper base material does not come into contact with the paper base material placed on the paper discharge tray section.
Here, the height of the support piece can be set to a predetermined state in accordance with the thickness of the paper base and the dimension of the paper base in the moving direction.
 上記第二態様において、前記姿勢制御部の高さが、前記第1方向の全長において前記支持片の上端よりも高くなるように設定されていてもよい。これにより、支持片の上を移動していく紙基材の側端部が姿勢制御部に当接しつつ移動可能となるため、移動する紙基材が移動方向に対して傾いた姿勢となることを防止できる。 In the second aspect, the height of the posture control unit may be set to be higher than the upper end of the support piece in the entire length in the first direction. As a result, the side end of the paper substrate that moves on the support piece can move while contacting the posture control unit, so that the moving paper substrate is inclined with respect to the moving direction. Can be prevented.
 上記第二態様において、前記姿勢制御部が、前記第1方向において前記支持片の長さと同じ長さを有していてもよい。これにより、支持片の上を移動していく紙基材の側端部が姿勢制御部に当接しつつ移動可能となるため、移動する紙基材が移動方向に対して傾いた姿勢となることを防止できる。 In the second aspect, the posture control unit may have the same length as the support piece in the first direction. As a result, the side end of the paper substrate that moves on the support piece can move while contacting the posture control unit, so that the moving paper substrate is inclined with respect to the moving direction. Can be prevented.
 上記第二態様において、前記排紙トレイ部に載置された前記第一紙基材に対して、前記第一可変印刷内容の印刷状態を検査する検査部が設けられていてもよい。これにより、検査部による検査対象範囲内に印刷された可変情報が位置するように紙基材を重ねることができるので、排出機構により排出された紙基材をそのまま検査することが可能となる。 In the second aspect, an inspection unit for inspecting a printing state of the first variable printing content may be provided for the first paper base placed on the discharge tray unit. As a result, the paper base material can be overlapped so that the variable information printed within the inspection object range by the inspection unit can be positioned, so that the paper base material discharged by the discharge mechanism can be inspected as it is.
 上記第二態様において、前記第一紙基材及び前記第二紙基材が、前記支持片で支持可能な幅寸法を有する幅広部と、前記支持片で支持されない幅寸法を有する幅狭部と、と有し、前記幅狭部よりも前記幅広部が前記第1方向の前に位置するように前記第一紙基材及び前記第二紙基材が移動されてもよい。これにより、幅広部を支持部によって支持することで、紙基材の順番と重ね位置を正確に設定して可変情報の印刷をおこなうことが可能となる。 In the second aspect, the first paper base and the second paper base have a wide part having a width dimension that can be supported by the support piece, and a narrow part having a width dimension that is not supported by the support piece; The first paper base and the second paper base may be moved such that the wide part is positioned in front of the first direction with respect to the narrow part. Thus, by supporting the wide portion by the support portion, it becomes possible to print the variable information while accurately setting the order and the overlapping position of the paper base materials.
 上記第二態様において、前記レーザー印刷部に送られる前の前記第一紙基材及び前記第二紙基材が、枚葉の材料用紙であるか、または前記材料用紙が折り曲げ線から折り曲げられて筒状となるように貼り着けられたサック貼りされた状態であってもよい。これにより、どちらの紙基材にも対応することができる。 In the second aspect, the first paper base and the second paper base before being sent to the laser printing unit are sheet material sheets, or the material sheets are folded from a folding line. It may be in a state where a sack is applied so as to form a cylinder. Thereby, it can respond to any paper base material.
 本発明の上記各態様によれば、収納物を認識するための品番、バーコード、ロット番号等の可変印刷内容を印刷する場合、印字部分が鮮明になり、バーコードリーダや検査機等による収納物の種類の認識ミスを低減することができる。 According to each aspect of the present invention, when printing variable print contents such as a product number, a barcode, and a lot number for recognizing a stored item, the printed portion becomes clear and stored by a barcode reader, an inspection machine, or the like. It is possible to reduce recognition errors of object types.
 本発明の上記各態様によれば、印刷された紙基材が排紙トレイ部に載置された紙基材を押しのけてしまうことを防止して、可変情報を印刷した順番と同じ順番で印刷された紙基材を排紙トレイ部に次々に重ね、載置する。また、紙基材を重ねる順番と重ねる位置とを正確に設定できるとともに、排出機構により排出された紙基材をそのまま検査することができるという効果を奏する。 According to each aspect of the present invention, the printed paper base material is prevented from being pushed away from the paper base material placed on the paper discharge tray portion, and the variable information is printed in the same order as the printed order. The paper bases thus stacked are successively stacked and placed on the paper discharge tray. In addition, it is possible to accurately set the stacking order and the stacking position of the paper base materials, and to inspect the paper base materials discharged by the discharge mechanism as they are.
本発明の第1実施形態に係る印刷装置の側面の断面図である。It is sectional drawing of the side surface of the printing apparatus which concerns on 1st Embodiment of this invention. 本発明の第1実施形態に係る印刷装置に用いられる紙基材の平面図である。It is a top view of the paper base material used for the printing apparatus which concerns on 1st Embodiment of this invention. 本発明の第1実施形態に係る印刷装置の制御部に記憶されている可変印刷内容を表す図である。It is a figure showing the variable printing content memorize | stored in the control part of the printing apparatus which concerns on 1st Embodiment of this invention. 本発明の第1実施形態に係る紙基材の印刷方法を示すフローチャートである。It is a flowchart which shows the printing method of the paper base material which concerns on 1st Embodiment of this invention. 本発明の第1実施形態に係る紙基材の印刷方法で第一可変印刷内容が印刷された紙基材の要部の平面図である。It is a top view of the principal part of the paper base material with which the 1st variable printing content was printed by the printing method of the paper base material which concerns on 1st Embodiment of this invention. 本発明の第1実施形態に係る紙基材の印刷方法で第二可変印刷内容が印刷された紙基材の要部の平面図である。It is a top view of the principal part of the paper base material with which the 2nd variable printing content was printed with the printing method of the paper base material which concerns on 1st Embodiment of this invention. 本発明の第1実施形態に係る紙基材の印刷方法で第三可変印刷内容が印刷された紙基材の要部の平面図である。It is a top view of the principal part of the paper base material with which the 3rd variable printing content was printed with the printing method of the paper base material which concerns on 1st Embodiment of this invention. 本発明の第2実施形態に係る紙基材の製造装置を示す模式平面図である。It is a schematic plan view which shows the manufacturing apparatus of the paper base material which concerns on 2nd Embodiment of this invention. 本発明の第2実施形態に係る紙基材の製造装置を示す模式側面図である。It is a schematic side view which shows the manufacturing apparatus of the paper base material which concerns on 2nd Embodiment of this invention. 本発明の第2実施形態に係る紙基材の製造装置を示す拡大斜視図である。It is an expansion perspective view which shows the manufacturing apparatus of the paper base material which concerns on 2nd Embodiment of this invention. 本発明の第2実施形態に係る紙基材の製造装置の排出機構を示す平面図である。It is a top view which shows the discharge mechanism of the manufacturing apparatus of the paper base material which concerns on 2nd Embodiment of this invention. 本発明の第2実施形態に係る紙基材の製造装置の排出機構を示す平面図である。It is a top view which shows the discharge mechanism of the manufacturing apparatus of the paper base material which concerns on 2nd Embodiment of this invention. 本発明の第2実施形態に係る紙基材の製造装置の排出機構を示す平面図である。It is a top view which shows the discharge mechanism of the manufacturing apparatus of the paper base material which concerns on 2nd Embodiment of this invention. 本発明の第2実施形態に係る紙基材の製造方法における紙基材を示す平面図である。It is a top view which shows the paper base material in the manufacturing method of the paper base material which concerns on 2nd Embodiment of this invention. 本発明の第3実施形態に係る紙基材の製造方法における紙基材を示す斜視図である。It is a perspective view which shows the paper base material in the manufacturing method of the paper base material which concerns on 3rd Embodiment of this invention. 本発明の第3実施形態に係る紙基材の製造方法における紙基材を示す平面図である。It is a top view which shows the paper base material in the manufacturing method of the paper base material which concerns on 3rd Embodiment of this invention. 本発明の第3実施形態に係る紙基材の製造方法における紙基材を示す平面図である。It is a top view which shows the paper base material in the manufacturing method of the paper base material which concerns on 3rd Embodiment of this invention. 本発明の第3実施形態に係る紙基材の製造方法における紙基材を示す平面図である。It is a top view which shows the paper base material in the manufacturing method of the paper base material which concerns on 3rd Embodiment of this invention.
 以下、本発明の第1実施形態に係る紙基材の印刷装置(以下、印刷装置とも略称する)を、図1から図7を参照しながら説明する。
 図1に示すように、本実施形態の印刷装置1は、紙基材100に印刷するレーザー印刷部10と、レーザー印刷部10を収容するケース25と、ケース25に取付けられた給紙トレイ30及び排紙トレイ35と、を備えている。
A paper substrate printing apparatus (hereinafter also abbreviated as a printing apparatus) according to a first embodiment of the present invention will be described below with reference to FIGS.
As shown in FIG. 1, the printing apparatus 1 according to the present embodiment includes a laser printing unit 10 that prints on a paper substrate 100, a case 25 that houses the laser printing unit 10, and a paper feed tray 30 that is attached to the case 25. And a paper discharge tray 35.
 図2に示すように、紙基材(紙器)100は、例えば、4面付けや8面付け等の多面付けで印刷された大判のロール紙等を打抜いたブランクスである。ロール紙には、白ボール等の白板紙や、黄板紙が用いられている。ロール紙の印刷には、グラビア印刷やオフセット印刷等の公知の印刷方法を好適に用いることができる。 As shown in FIG. 2, a paper substrate (paper container) 100 is blanks obtained by punching large roll paper or the like printed by multi-sided printing such as 4-sided or 8-sided. As the roll paper, white board paper such as a white ball or yellow board paper is used. For printing on roll paper, a known printing method such as gravure printing or offset printing can be suitably used.
 紙基材100では、小側面板101、底板102、小側面板103、及び、天板104が、矩形状の底板102の長辺102aに沿う長手方向Xにこの順で連設されている。
 小側面板101における底板102の短辺102bに沿う短手方向Yの両側には、フラップ板106が連設されている。小側面板103の短手方向Yの両側には、フラップ板107が連設されている。小側面板103が連設される天板104の辺とは反対側の辺には、フラップ板108が連設されている。
In the paper substrate 100, a small side plate 101, a bottom plate 102, a small side plate 103, and a top plate 104 are connected in this order in the longitudinal direction X along the long side 102 a of the rectangular bottom plate 102.
On both sides of the short side direction Y along the short side 102b of the bottom plate 102 in the small side plate 101, flap plates 106 are provided continuously. Flap plates 107 are provided on both sides of the small side plate 103 in the short direction Y. A flap plate 108 is connected to the side opposite to the side of the top plate 104 to which the small side plate 103 is connected.
 底板102の短手方向Yの両側には、大側面板110、111が連設されている。大側面板110の底板102が連設される辺とは反対側の辺には、フラップ板112が連設されている。大側面板111の底板102が連設される辺とは反対側の辺には、フラップ板113が連設されている。
 小側面板101と底板102との間等には、符号を省略した折目が形成されている。この折目をヒンジとして用いることで、底板102に対して小側面板101を容易に折り曲げることができる。
 小側面板103、天板104、大側面板110、111には、固定絵柄(固定印刷内容)103a、104a、110a、111a(以下、固定絵柄103a等と称する)が印刷されている。固定絵柄103a等は、紙基材100のパッケージデザインを表している。
Large side plates 110 and 111 are provided on both sides of the bottom plate 102 in the short direction Y. A flap plate 112 is connected to the side opposite to the side where the bottom plate 102 of the large side plate 110 is connected. A flap plate 113 is connected to the side opposite to the side where the bottom plate 102 of the large side plate 111 is connected.
Between the small side plate 101 and the bottom plate 102, a crease having a reference numeral omitted is formed. By using this fold as a hinge, the small side plate 101 can be easily bent with respect to the bottom plate 102.
The small side plate 103, the top plate 104, and the large side plates 110 and 111 are printed with fixed patterns (fixed printing contents) 103a, 104a, 110a, and 111a (hereinafter referred to as fixed patterns 103a and the like). The fixed pattern 103a and the like represent the package design of the paper substrate 100.
 小側面板101、底板102、及び小側面板103には、固定絵柄103a等が印刷されていない領域であって、後述する第一可変印刷内容(可変印刷内容)131、第二可変印刷内容(可変印刷内容)132、及び第三可変印刷内容(可変印刷内容)133を印刷するための印刷領域101a、102c、103bが設けられている。 The small side plate 101, the bottom plate 102, and the small side plate 103 are areas where the fixed pattern 103a or the like is not printed, and include first variable print contents (variable print contents) 131 and second variable print contents (described later). Print areas 101a, 102c, and 103b for printing variable print content) 132 and third variable print content (variable print content) 133 are provided.
 この例では、固定絵柄103a等には、紙基材100を組み立てた後で紙基材100内に収納される収納物の名称、収納物を使用するメーカー名、収納物を表す絵等が含まれる。ただし、固定絵柄103a等に記載される内容は、これに限定されず、適宜選択することができる。 In this example, the fixed pattern 103a and the like include the name of the stored items stored in the paper base material 100 after the paper base material 100 is assembled, the name of the manufacturer that uses the stored items, and the picture representing the stored items. It is. However, the contents described in the fixed pattern 103a and the like are not limited to this, and can be selected as appropriate.
 次に、レーザー印刷部10の説明を行う。
 図1に示すように、レーザー印刷部10は、感光ドラム11と、感光ドラム11の表面にマイナスの静電気を帯びさせるための帯電部12と、帯電した感光ドラム11を露光するためのレーザー発振器13aを有する露光部13と、感光ドラム11にトナーTを付着させるための現像部14と、感光ドラム11に付着したトナーTを紙基材100に転写させるための転写部15と、紙基材100にトナーTを定着させるための定着部16と、帯電部12等を制御するための制御部17とを有している。
Next, the laser printing unit 10 will be described.
As shown in FIG. 1, the laser printing unit 10 includes a photosensitive drum 11, a charging unit 12 for charging the surface of the photosensitive drum 11 with negative static electricity, and a laser oscillator 13a for exposing the charged photosensitive drum 11. A developing unit 14 for attaching the toner T to the photosensitive drum 11, a transfer unit 15 for transferring the toner T attached to the photosensitive drum 11 to the paper substrate 100, and the paper substrate 100. A fixing unit 16 for fixing the toner T and a control unit 17 for controlling the charging unit 12 and the like.
 感光ドラム11は、ケース25内で感光ドラム11の軸線C周りに回転可能に支持されている。現像部14内では、トナーTが攪拌される。
 定着部16は、例えば紙基材100に熱や圧力を加えることで、紙基材100にトナーTを定着させる。
 ケース25内には、紙基材100を搬送するためのローラ19、ローラ19を回転させるための図示しないローラ駆動モータが設けられている。
The photosensitive drum 11 is supported in the case 25 so as to be rotatable around the axis C of the photosensitive drum 11. In the developing unit 14, the toner T is agitated.
The fixing unit 16 fixes the toner T to the paper substrate 100 by applying heat or pressure to the paper substrate 100, for example.
In the case 25, there are provided a roller 19 for conveying the paper substrate 100 and a roller drive motor (not shown) for rotating the roller 19.
 制御部17は、帯電部12、露光部13、現像部14、転写部15、定着部16、及びローラ駆動モータに接続され、これらを制御する。
 制御部17は、図示しない演算素子、メモリを有している。メモリには、制御プログラム、紙基材100に印刷する内容である図3に示す第一可変印刷内容131、第二可変印刷内容132、及び第三可変印刷内容133が記憶されている。
 第一可変印刷内容131は、紙基材100内に収納される収納物のロット番号を表す文字(数字)131a、ロット番号を表すバーコード131b、及び紙基材100の真贋を判定するための真贋印刷内容であるセキュリティ記号(真贋記号)131cを含む。
The control unit 17 is connected to and controls the charging unit 12, the exposure unit 13, the developing unit 14, the transfer unit 15, the fixing unit 16, and the roller drive motor.
The control unit 17 has an arithmetic element and a memory (not shown). The memory stores a control program, a first variable printing content 131, a second variable printing content 132, and a third variable printing content 133 shown in FIG.
The first variable printing content 131 is used to determine the character (number) 131a representing the lot number of the stored item stored in the paper base 100, the bar code 131b representing the lot number, and the authenticity of the paper base 100. It includes a security symbol (authentication symbol) 131c which is the authentic print content.
 バーコード131bのコードとは、バーコードやQRコード(登録商標)等の情報伝達の効率性・守秘性を向上させるために変換された情報の表現であって、それを見ただけでは使用者が情報の内容を容易に理解できない情報のことを意味する。バーコード131bは、図示しない公知のバーコードリーダ(読み取り装置)で読み取ることで、バーコード131bが表す収納物に関する情報である収容物情報がバーコードリーダに読み取られる。収容物情報は、例えば収納物の名称や品番等である。これら文字131a及びバーコード131bは、第一可変印刷内容131を印刷する紙基材100内に収納される収納物を認識するために設けられる。
 紙基材100にセキュリティ記号131cが印刷されることで、この紙基材100が偽物(贋物)でなく本物(真物)であることが分かる。
The barcode 131b code is a representation of information converted to improve the efficiency and confidentiality of information transmission, such as a barcode and QR code (registered trademark). Means information whose contents cannot be easily understood. The bar code 131b is read by a known bar code reader (reading device) (not shown), so that the bar code reader reads the stored item information that is information about the stored item represented by the bar code 131b. The stored item information is, for example, the name or product number of the stored item. These characters 131a and barcode 131b are provided for recognizing the stored items stored in the paper base material 100 on which the first variable print content 131 is printed.
By printing the security symbol 131c on the paper base material 100, it can be seen that the paper base material 100 is not a fake (fake) but a real (true).
 第二可変印刷内容132及び第三可変印刷内容133は、第一可変印刷内容131と同様に構成されている。すなわち、第二可変印刷内容132は、文字132a、バーコード132b、及びセキュリティ記号132cを含む。第三可変印刷内容133は、文字133a、バーコード133b、及びセキュリティ記号133cを含む。
 ただし、第一可変印刷内容131、第二可変印刷内容132、及び第三可変印刷内容133は互いに異なる。より具体的には、文字(第1の文字)131a、文字(第2の文字)132a、及び文字(第3の文字)133aは互いに異なり、バーコード(第1のバーコード)131b、バーコード(第2のバーコード)132b、及びバーコード(第3のバーコード)133bは互いに異なる。
The second variable print content 132 and the third variable print content 133 are configured in the same manner as the first variable print content 131. That is, the second variable print content 132 includes characters 132a, a bar code 132b, and a security symbol 132c. The third variable print content 133 includes characters 133a, a bar code 133b, and a security symbol 133c.
However, the first variable print content 131, the second variable print content 132, and the third variable print content 133 are different from each other. More specifically, the character (first character) 131a, the character (second character) 132a, and the character (third character) 133a are different from each other, and the barcode (first barcode) 131b, the barcode The (second barcode) 132b and the barcode (third barcode) 133b are different from each other.
 この例では、セキュリティ記号131c、セキュリティ記号132c、及びセキュリティ記号133cは互いに異なるが、これらは同一であってもよい。本実施形態では、セキュリティ記号131c、132c、133cが真贋印刷内容であると分かりやすいように、セキュリティ記号131c、132c、133cの形状は同一にして向きを変えて表している。 In this example, the security symbol 131c, the security symbol 132c, and the security symbol 133c are different from each other, but they may be the same. In the present embodiment, the security symbols 131c, 132c, and 133c have the same shape and are changed in direction so that it can be easily understood that the security symbols 131c, 132c, and 133c are authentic print contents.
 このように構成されたレーザー印刷部10は、後で詳しく述べるように、固定絵柄103a等が印刷された複数の紙基材(第一紙基材、第二紙基材、第三紙基材)100に可変印刷内容131、132、133をそれぞれ印刷することができる。 As described in detail later, the laser printing unit 10 configured as described above includes a plurality of paper base materials (first paper base material, second paper base material, third paper base material) on which a fixed pattern 103a or the like is printed. ) 100 can be printed with variable print contents 131, 132, 133, respectively.
 ケース25は、鋼板や樹脂等で形成することができる。ケース25には、図1に示す開口25a、25bが形成されている。
 給紙トレイ30は、給紙トレイ30の下端部が開口25aよりも下方に位置するようにケース25に取付けられている。排紙トレイ35は、排紙トレイ35の下端部が開口25bよりも下方に位置するようにケース25に取付けられている。
The case 25 can be formed of a steel plate, resin, or the like. The case 25 has openings 25a and 25b shown in FIG.
The paper feed tray 30 is attached to the case 25 so that the lower end portion of the paper feed tray 30 is positioned below the opening 25a. The paper discharge tray 35 is attached to the case 25 so that the lower end portion of the paper discharge tray 35 is positioned below the opening 25b.
 次に、以上のように構成された印刷装置(紙基材の製造装置)1を用いた本実施形態の紙基材100の印刷方法(以下、印刷方法とも略称する)について説明する。図4は本実施形態の印刷方法を示すフローチャートである。
 まず、図4に示すステップS1において、図示しない大判のロール紙等に、固定絵柄103a等を多面付けでグラビア印刷等により印刷する。
 ステップS2において、固定絵柄103a等を印刷したロール紙等から、複数の紙基材100を打抜機により打抜く。打抜いた複数の紙基材100を、図1に示す印刷装置1の給紙トレイ30上に配置する。このとき、複数の紙基材100は、紙基材100の厚さ方向に重ねられた状態で配置される。
Next, a printing method (hereinafter also abbreviated as a printing method) of the paper substrate 100 of the present embodiment using the printing apparatus (paper substrate manufacturing apparatus) 1 configured as described above will be described. FIG. 4 is a flowchart showing the printing method of this embodiment.
First, in step S1 shown in FIG. 4, a fixed pattern 103a or the like is printed on a large roll paper (not shown) by gravure printing or the like.
In step S2, a plurality of paper base materials 100 are punched by a punching machine from a roll paper or the like on which a fixed pattern 103a or the like is printed. A plurality of punched paper substrates 100 are arranged on the paper feed tray 30 of the printing apparatus 1 shown in FIG. At this time, the plurality of paper base materials 100 are arranged in a state of being stacked in the thickness direction of the paper base material 100.
 ステップS3の第一可変印刷工程(可変印刷工程、一の可変印刷工程)(以下、第一可変印刷工程S3とも記載する)において、固定絵柄103a等が印刷された紙基材(第一紙基材)100に、第一可変印刷内容131をレーザー印刷部10で印刷する。すなわち、ブランクス状態の紙基材(処理前の紙基材)100に印刷する。
 具体的には、制御部17は、帯電部12により感光ドラム11の表面にマイナスの静電気を帯びさせる。感光ドラム11を図示しないドラム駆動モータにより、軸線C周りに方向Dに回転させる。
 露光部13により、レーザー発振器13aからレーザー光Lを感光ドラム11に照射させる。感光ドラム11の表面におけるレーザー光Lが照射された部分は、マイナスの静電気が無くなる。このため、感光ドラム11の表面に第一可変印刷内容131を表す形状にレーザー光Lを照射する。
In the first variable printing step (variable printing step, one variable printing step) in step S3 (hereinafter also referred to as first variable printing step S3), a paper substrate (first paper base) on which the fixed pattern 103a or the like is printed The first variable printing content 131 is printed on the material 100 by the laser printing unit 10. That is, printing is performed on a paper substrate (paper substrate before processing) 100 in a blank state.
Specifically, the control unit 17 causes the charging unit 12 to charge the surface of the photosensitive drum 11 with negative static electricity. The photosensitive drum 11 is rotated in the direction D around the axis C by a drum drive motor (not shown).
The exposure unit 13 irradiates the photosensitive drum 11 with laser light L from the laser oscillator 13a. The portion of the surface of the photosensitive drum 11 irradiated with the laser light L is free from negative static electricity. For this reason, the surface of the photosensitive drum 11 is irradiated with the laser light L in a shape representing the first variable print content 131.
 現像部14内のトナーTを感光ドラム11に近づける。すると、感光ドラム11の表面におけるマイナスの静電気が無くなった部分だけにトナーTが付着する。ローラ19により給紙トレイ30上に配置された紙基材100を搬送し、感光ドラム11に紙基材100を密着させる。
 転写部15により、紙基材100における感光ドラム11とは反対側からプラスの電荷を与える。感光ドラム11の表面に付着したトナーTは、紙基材100に移る。
 定着部16により紙基材100等に熱や圧力を加えることで、紙基材100に移ったトナーTを紙基材100に定着させる。
The toner T in the developing unit 14 is brought close to the photosensitive drum 11. Then, the toner T adheres only to the portion where the negative static electricity on the surface of the photosensitive drum 11 is eliminated. The paper base 100 placed on the paper feed tray 30 is conveyed by the roller 19, and the paper base 100 is brought into close contact with the photosensitive drum 11.
The transfer unit 15 gives a positive charge from the opposite side of the paper base 100 to the photosensitive drum 11. The toner T adhering to the surface of the photosensitive drum 11 moves to the paper substrate 100.
By applying heat or pressure to the paper substrate 100 or the like by the fixing unit 16, the toner T transferred to the paper substrate 100 is fixed to the paper substrate 100.
 以上の第一可変印刷工程S3により、図5に示すように紙基材100の印刷領域101a、102c、103bに第一可変印刷内容131が印刷される。この例では、印刷領域101a、102c、103bに第一可変印刷内容131の文字131a及びバーコード131bが印刷される。印刷領域102cの隅部に、セキュリティ記号131cが印刷される。このように、第一可変印刷内容131の文字131a、バーコード131b、及びセキュリティ記号131cは同時に印刷される。
 第一可変印刷内容131はトナーTを加熱すること等により紙基材100に定着させたものであるため、擦られたりしてもかすれにくい。
 第一可変印刷内容131をレーザー印刷部10で印刷することで、第一可変印刷内容131の印字部分が、第一可変印刷内容131をインクジェットプリンタで印刷した場合に比べて鮮明になる。
Through the first variable printing step S3 described above, the first variable printing content 131 is printed in the printing areas 101a, 102c, and 103b of the paper substrate 100 as shown in FIG. In this example, the characters 131a and the barcode 131b of the first variable print content 131 are printed in the print areas 101a, 102c, and 103b. A security symbol 131c is printed at the corner of the print area 102c. In this way, the characters 131a, barcode 131b, and security symbol 131c of the first variable print content 131 are printed simultaneously.
Since the first variable printing content 131 is fixed on the paper substrate 100 by heating the toner T or the like, even if it is rubbed, it is difficult to fade.
Printing the first variable print content 131 with the laser printing unit 10 makes the print portion of the first variable print content 131 clearer than when the first variable print content 131 is printed with an inkjet printer.
 図1に示すように、第一可変印刷内容131が印刷された紙基材(処理後の紙基材)100は、他の紙基材100とともに排紙トレイ35上に厚さ方向に重ねた状態で配置される。
 なお、第一可変印刷工程S3で第一可変印刷内容131を印刷する紙基材100の数は、1枚でもよいし2枚以上でもよい。
As shown in FIG. 1, the paper base material (paper base material after processing) 100 on which the first variable print content 131 is printed is stacked on the paper discharge tray 35 in the thickness direction together with other paper base materials 100. Arranged in a state.
Note that the number of paper base materials 100 on which the first variable printing content 131 is printed in the first variable printing step S3 may be one or two or more.
 同様に、ステップS4の第二可変印刷工程(可変印刷工程、他の一の可変印刷工程)(以下、第二可変印刷工程S4とも記載する)において、図6に示すように固定絵柄103aが印刷された紙基材(第二紙基材)100に、第二可変印刷内容132をレーザー印刷部10で印刷する。第二可変印刷内容132の文字132a、バーコード132b、及びセキュリティ記号132cは同時に印刷される。
 ステップS5の第三可変印刷工程(可変印刷工程)(以下、第三可変印刷工程S5とも記載する)において、図7に示すように固定絵柄103aが印刷された紙基材(第三紙基材)100に、第三可変印刷内容133をレーザー印刷部10で印刷する。第三可変印刷内容133の文字133a、バーコード133b、及びセキュリティ記号133cは同時に印刷される。
 このように、第一可変印刷工程S3、第二可変印刷工程S4、及び第三可変印刷工程S5をそれぞれ行うことで、可変印刷工程を全体で3回行う。
Similarly, in the second variable printing step (variable printing step, another variable printing step) (hereinafter also referred to as second variable printing step S4) in step S4, the fixed pattern 103a is printed as shown in FIG. The second variable printing content 132 is printed by the laser printing unit 10 on the paper base (second paper base) 100 that has been made. The characters 132a, barcode 132b, and security symbol 132c of the second variable printing content 132 are printed simultaneously.
In the third variable printing step (variable printing step) (hereinafter also referred to as third variable printing step S5) in step S5, a paper base material (third paper base material) on which the fixed pattern 103a is printed as shown in FIG. ) The third variable printing content 133 is printed at 100 by the laser printing unit 10. The characters 133a, barcode 133b, and security symbol 133c of the third variable printing content 133 are printed simultaneously.
Thus, the variable printing process is performed three times in total by performing the first variable printing process S3, the second variable printing process S4, and the third variable printing process S5, respectively.
 なお、第二可変印刷工程S4、第三可変印刷工程S5で第二可変印刷内容132、第三可変印刷内容133を印刷する紙基材100の数は、それぞれ1枚でもよいし2枚以上でもよい。
 第一可変印刷工程S3において紙基材100に印刷された第一可変印刷内容131と、第二可変印刷工程S4において紙基材100に印刷された第二可変印刷内容132と、第三可変印刷工程S5において紙基材100に印刷された第三可変印刷内容133とは、互いに異なる。
 以上のステップS1からS5の工程で、本実施形態の印刷方法を終了する。
Note that the number of the paper bases 100 on which the second variable printing content 132 and the third variable printing content 133 are printed in the second variable printing step S4 and the third variable printing step S5 may be one or two or more, respectively. Good.
First variable printing content 131 printed on the paper base material 100 in the first variable printing step S3, second variable printing content 132 printed on the paper base material 100 in the second variable printing step S4, and third variable printing The third variable print content 133 printed on the paper substrate 100 in step S5 is different from each other.
The printing method of this embodiment is completed in the above steps S1 to S5.
 なお、印刷された紙基材100は、折目で折り曲げてフラップ板106等を糊付けすることで、天板104が開いた箱状の紙器として組み立てられる。紙器内に収納物を収納し、フラップ板108を小側面板101に糊付けして、収納物入り紙器が完成する。
 この収納物入り紙器は、例えば、自動車や電気製品等の部品を、自動車や電気製品等の完成品メーカーに納入する場合に好適に用いることができる。
The printed paper base material 100 is assembled as a box-shaped paper container with the top plate 104 opened by bending at a fold and gluing the flap plate 106 and the like. The stored item is stored in the paper container, and the flap plate 108 is glued to the small side plate 101 to complete the stored paper container.
For example, this paper container with stored items can be suitably used when parts such as automobiles and electrical products are delivered to manufacturers of finished products such as automobiles and electrical products.
 以上説明したように、本実施形態の印刷装置1及び印刷方法によれば、紙基材100にレーザー印刷部10で印刷する。レーザー印刷部10による印刷はトナーTを加熱すること等により紙基材100に定着させるため、第一可変印刷内容131の印字部分が鮮明になる。したがって、バーコードリーダ等で第一可変印刷内容131を読み取るときの収納物の種類の認識ミスを低減させることができる。
 この際に、第一可変印刷工程S3において紙基材100に印刷された第一可変印刷内容131と、第二可変印刷工程S4において紙基材100に印刷された第二可変印刷内容132と、第三可変印刷工程S5において紙基材100に印刷された第三可変印刷内容133とが互いに異なるように、レーザー印刷部10で印刷することができる。
As described above, according to the printing apparatus 1 and the printing method of the present embodiment, printing is performed on the paper substrate 100 by the laser printing unit 10. Since the printing by the laser printing unit 10 is fixed to the paper substrate 100 by heating the toner T or the like, the printed portion of the first variable printing content 131 becomes clear. Therefore, it is possible to reduce recognition errors of the type of stored items when reading the first variable print content 131 with a barcode reader or the like.
At this time, the first variable printing content 131 printed on the paper substrate 100 in the first variable printing step S3, the second variable printing content 132 printed on the paper substrate 100 in the second variable printing step S4, The laser printing unit 10 can perform printing so that the third variable printing content 133 printed on the paper substrate 100 in the third variable printing step S5 is different from each other.
 セキュリティ記号131cが第一可変印刷内容131に含まれることで、セキュリティ記号131cの内容を紙基材100の所望の枚数ごとに変えることができる。これにより、紙基材100を組み立てて形成した紙器の模倣品(贋物)において、セキュリティ記号131cが真似されるのを防止することができる。
 セキュリティ記号131cが第一可変印刷内容131に含まれることで、セキュリティ記号131cの内容やセキュリティ記号131cが印刷される場所を容易に変更することができる。
By including the security symbol 131c in the first variable print content 131, the content of the security symbol 131c can be changed for each desired number of sheets of the paper substrate 100. Thereby, it is possible to prevent the security symbol 131c from being imitated in a counterfeit (paperware) of a paper container formed by assembling the paper base material 100.
By including the security symbol 131c in the first variable print content 131, it is possible to easily change the content of the security symbol 131c and the location where the security symbol 131c is printed.
 第一可変印刷内容131のバーコード131bは、バーコードリーダでバーコード131bが表す収容物情報を読み取られるものである。第一可変印刷内容131がかすれにくいことで、バーコード131bをバーコードリーダで確実に読み取ることができる。
 紙基材100により印刷内容が変わる可変印刷内容131、132、133をレーザー印刷部10で印刷することで、製版の数を少なくすることができ、多品種の紙基材100の製造が容易になる。
The bar code 131b of the first variable printing content 131 is a bar code reader that can read the contents information represented by the bar code 131b. Since the first variable print content 131 is not easily faded, the barcode 131b can be reliably read by the barcode reader.
The variable printing contents 131, 132, and 133 whose printing contents change depending on the paper base material 100 are printed by the laser printing unit 10, so that the number of plate making can be reduced and the manufacture of various types of paper base materials 100 is easy. Become.
 紙基材100の印刷に、インクジェットプリンタではなくレーザー光Lを用いたレーザー印刷部10を用いることで、インクジェットプリンタに比べて第一可変印刷内容131を印刷する時の解像度を高めることができる。 By using the laser printing unit 10 using the laser light L instead of the ink jet printer for printing on the paper base material 100, it is possible to increase the resolution when printing the first variable print content 131 as compared with the ink jet printer.
 以上、本発明の一実施形態について図面を参照して詳述したが、具体的な構成はこの実施形態に限られず、本発明の要旨を逸脱しない範囲の構成の変更、組み合わせ、削除等も含まれる。
 例えば、前記実施形態では、固定印刷内容は固定絵柄103a等である場合を説明した。しかし、固定印刷内容は、文字や図形等でもよいし、絵柄、文字、図形等を組み合わせた内容でもよい。
 真贋印刷内容はセキュリティ記号131cである場合を説明した。しかし、真贋印刷内容は、文字である真贋文字、図形である真贋図形であってもよいし、記号、文字、及び図形を組み合わせた内容であってもよい。
Although one embodiment of the present invention has been described in detail with reference to the drawings, the specific configuration is not limited to this embodiment, and includes modifications, combinations, deletions, and the like within a scope that does not depart from the gist of the present invention. It is.
For example, in the embodiment, the case where the fixed print content is the fixed pattern 103a or the like has been described. However, the fixed printing content may be characters, graphics, or the like, or may be content that combines a pattern, characters, graphics, or the like.
The case where the authentic print content is the security symbol 131c has been described. However, the authentic print content may be a genuine character that is a character, a true graphic that is a graphic, or a content that is a combination of a symbol, a character, and a graphic.
 第一可変印刷内容131は、文字131a及びバーコード131bの一方でもよい。第一可変印刷内容131はセキュリティ記号131cを含む場合を説明したが、第一可変印刷内容131がセキュリティ記号131cを含まなくてもよい。 The first variable printing content 131 may be one of the character 131a and the barcode 131b. Although the case where the first variable print content 131 includes the security symbol 131c has been described, the first variable print content 131 may not include the security symbol 131c.
 前記実施形態では、文字131a、文字132a、及び文字133aは互いに異なり、バーコード131b、バーコード132b、及びバーコード133bは互いに異なる場合を説明した。しかし、文字131a、文字132a、及び文字133aが同一であるか、又は、バーコード131b、バーコード132b、及びバーコード133bが同一であってもよい。このように構成しても、第一可変印刷内容131、第二可変印刷内容132、及び第三可変印刷内容133は互いに異なるからである。
 可変印刷内容は、互いに異なる第一可変印刷内容131、第二可変印刷内容132、及び第三可変印刷内容133である場合を説明した。しかし、可変印刷内容はこの限りではなく、互いに異なる2種類の内容であってもよいし、互いに異なる4種類以上の内容であってもよい。
In the embodiment, the case where the characters 131a, the characters 132a, and the characters 133a are different from each other and the barcode 131b, the barcode 132b, and the barcode 133b are different from each other has been described. However, the character 131a, the character 132a, and the character 133a may be the same, or the barcode 131b, the barcode 132b, and the barcode 133b may be the same. This is because even with this configuration, the first variable print content 131, the second variable print content 132, and the third variable print content 133 are different from each other.
The case where the variable print contents are the first variable print contents 131, the second variable print contents 132, and the third variable print contents 133 that are different from each other has been described. However, the variable print content is not limited to this, and may be two different types of content, or may be four or more types of content different from each other.
 例えば、可変印刷内容が互いに異なる2種類の内容である場合、2種類の可変印刷内容がレーザー印刷部10により紙基材100に印刷される。前述の紙基材100の印刷方法において、第三可変印刷工程S5は行われない。
 一方で、可変印刷内容が互いに異なる4種類の内容である場合、4種類の可変印刷内容がレーザー印刷部10により紙基材100に印刷される。前述の紙基材100の印刷方法において、第三可変印刷工程S5の後で、固定絵柄103aが印刷された紙基材100に、第四可変印刷内容をレーザー印刷部10で印刷する。この第四可変印刷内容は、可変印刷内容131、132、133とは異なる。
For example, when the variable printing contents are two kinds of contents different from each other, the two kinds of variable printing contents are printed on the paper substrate 100 by the laser printing unit 10. In the printing method for the paper substrate 100 described above, the third variable printing step S5 is not performed.
On the other hand, when the variable printing contents are four kinds of contents different from each other, the four kinds of variable printing contents are printed on the paper base material 100 by the laser printing unit 10. In the printing method for the paper base material 100 described above, the fourth variable printing content is printed by the laser printing unit 10 on the paper base material 100 on which the fixed pattern 103a is printed after the third variable printing step S5. This fourth variable print content is different from the variable print content 131, 132, 133.
 ブランクス状態の紙基材100にレーザー印刷部10で可変印刷内容を印刷する場合を説明したが、紙基材100がサック貼りされた状態で印刷してもよい。ロット数が多い場合には、大判のロール紙の状態の紙基材にレーザー印刷部10で可変印刷内容を印刷してもよい。 Although the case where variable printing content is printed on the blank paper substrate 100 by the laser printing unit 10 has been described, printing may be performed with the paper substrate 100 being sack-attached. When the number of lots is large, the variable printing content may be printed by the laser printing unit 10 on a paper base in a large roll paper state.
 以下、本発明の第2実施形態に係る紙器の製造装置を、図面に基づいて説明する。
 図8は、本実施形態における紙器の製造装置を示す平面図である。図9は、本実施形態における紙器の製造装置を示す側面図である。図10は、本実施形態における紙器の製造装置を示す拡大斜視図である。図12は、本実施形態における紙器を示す平面図であり、図8及び図9において、符号210は、紙器の製造装置である。
Hereinafter, a paper container manufacturing apparatus according to a second embodiment of the present invention will be described with reference to the drawings.
FIG. 8 is a plan view showing a paper container manufacturing apparatus in the present embodiment. FIG. 9 is a side view showing a paper container manufacturing apparatus in the present embodiment. FIG. 10 is an enlarged perspective view showing the paper container manufacturing apparatus in the present embodiment. FIG. 12 is a plan view showing the paper container in the present embodiment. In FIGS. 8 and 9, reference numeral 210 denotes a paper container manufacturing apparatus.
 本実施形態に係る紙器(紙基材)2Bは、図12に示すように、完成状態で矩形の6面を有する紙箱であり、各面に、固定情報を印刷したデザイン領域2D、および、可変情報を印刷した可変情報領域2Rを有する。 As shown in FIG. 12, the paper container (paper base material) 2B according to the present embodiment is a paper box having six rectangular surfaces in a completed state, and a design area 2D in which fixed information is printed on each surface, and a variable It has a variable information area 2R on which information is printed.
 紙器2Bは、カートン、紙箱、紙容器などであり、多くの種類が存在する部品などを収納する容器であり、例えば、コートボール270g/mといったコシのある紙基材を紙器2Bの材料用紙として用いることができる。 The paper container 2B is a container such as a carton, a paper box, a paper container, and the like, and is a container for storing various types of parts. For example, a stiff paper base material such as a coated ball 270 g / m 2 is used as a material sheet for the paper container 2B Can be used as
 デザイン領域(固定情報領域)2Dには、パッケージデザイン、企業名、商品名、内容物へのイメージ、使用上の注意や、これらを数字化あるいは図柄化したデザインなどの目視確認が可能な文字や図柄が、当該商品の固定情報として、予めオフセット印刷機等で印刷されている。 In the design area (fixed information area) 2D, characters and designs that can be visually confirmed such as package design, company name, product name, image of contents, precautions for use, and design that digitizes or designs them However, it is printed in advance by an offset printer or the like as fixed information of the product.
 可変情報領域2Rには、紙器に収納する内容物を認識するための情報(品番、ロット番号、バーコードなど)が、可変情報として、レーザー印刷やインクジェット印刷により印刷されている。可変情報としては、注番、型式、品番箱表示等、3項目以上を設定することができる。可変情報は、バーコードリーダや、CCDカメラ等の撮像装置により、自動読み取りおよび画像判定が可能な程度に高精細な状態で印刷されることが必要である。 In the variable information area 2R, information (product number, lot number, barcode, etc.) for recognizing the contents stored in the paper container is printed as variable information by laser printing or inkjet printing. As variable information, it is possible to set three or more items such as order number, model, and product number box display. The variable information needs to be printed in a high-definition state to such an extent that automatic reading and image determination can be performed by an imaging device such as a barcode reader or a CCD camera.
 上述したコシのあるといった条件を満たした所定の材料用紙にデザイン領域(固定情報領域)2Dを印刷するとともに、必要な折り曲げ線を刻設する。その後、デザイン領域2Dが印刷された紙器を所定の形状に打ち抜いてブランクス状態となった紙器2Bは、可変情報が確定して最終段階である可変情報印刷工程に供給されるまでストックされる。
 ブランクス状態の紙器2Bには、図12に示すように、幅広部2Baと、幅狭部2Bbとを有する。
The design area (fixed information area) 2D is printed on a predetermined material sheet that satisfies the above-described condition of stiffness, and necessary folding lines are engraved. Thereafter, the paper container 2B in which the paper container on which the design area 2D is printed is punched into a predetermined shape and is in a blank state is stocked until the variable information is determined and supplied to the variable information printing process which is the final stage.
As shown in FIG. 12, the paper container 2B in the blank state has a wide portion 2Ba and a narrow portion 2Bb.
 本実施形態に係る紙器の製造装置210は、図8,図9に示すように、ブランクス状態の紙器2Bを、幅広部2Baが先端2B1に近い位置となるように供給する紙器供給部220と、この紙器供給部220から供給された紙器2Bに必要な可変情報を印刷する可変情報印刷部212と、可変情報印刷部212によって可変情報を印刷した紙器2Bを排出する排出機構250と、排出機構250から排出される紙器2Bを上面で支持する排紙トレイ部255と、を有する。 As shown in FIGS. 8 and 9, a paper container manufacturing apparatus 210 according to the present embodiment supplies a paper container 2B in a blank state so that the wide portion 2Ba is close to the tip 2B1, and The variable information printing unit 212 that prints the variable information necessary for the paper device 2B supplied from the paper device supply unit 220, the discharge mechanism 250 that discharges the paper device 2B on which the variable information is printed by the variable information printing unit 212, and the discharge mechanism 250 And a paper discharge tray section 255 that supports the paper container 2B discharged from the top surface.
 紙器供給部220は、ストッカ221から、紙器2B幅広部2Baの端部である先端2B1が移動方向Mにおいて先端となるように、紙器2Bを可変情報印刷部212に供給する。
 例えば、ストッカ221は、カセット式になっており、必要なサック貼りした紙器2Bを種類別にストックしておくことが可能である。
 紙器供給部220は、ストッカ221から可変情報印刷部212へと紙器2Bを送る供給ローラ222a,222bを有する。
The paper container supply unit 220 supplies the paper container 2B from the stocker 221 to the variable information printing unit 212 so that the front end 2B1 that is the end of the wide section 2Ba of the paper container 2B is the front end in the movement direction M.
For example, the stocker 221 is a cassette type, and it is possible to stock the necessary paper containers 2B pasted with sack according to type.
The paper container supply unit 220 includes supply rollers 222 a and 222 b that send the paper container 2 B from the stocker 221 to the variable information printing unit 212.
 本実施形態における可変情報印刷部212は、図8,図9に示すように、紙器2Bを先端2B1が移動方向Mにおいて先端となるように移動させる移動部230と、紙器2Bに可変情報を印刷する印刷部240と、を備える。 As shown in FIGS. 8 and 9, the variable information printing unit 212 according to the present embodiment prints variable information on the paper unit 2B and a moving unit 230 that moves the paper unit 2B so that the leading end 2B1 is the leading end in the moving direction M. A printing unit 240.
 印刷部240は、レーザー印刷により可変情報を可変情報領域2Rとして印刷し、図8,図9に示すように、レーザー印刷部240を収容するケース240aと、感光ドラム241と、感光ドラム241の表面にマイナスの静電気を帯びさせるための帯電部242と、帯電した感光ドラム241を露光するためのレーザー発振器243aを有する露光部243と、感光ドラム241にトナーTを付着させるための現像部244と、感光ドラム241に付着したトナーTを紙器2Bに転写させるための転写部245と、紙器2BにトナーTを定着させるための定着部246と、帯電部242等を制御するための制御部247と、を有している。このように構成されたレーザー印刷部240は、第1実施形態で述べたように、固定絵柄等が印刷された複数の紙器(第一紙器、第二紙器、第三紙器)2Bに可変情報(第一可変印刷内容、第二可変印刷内容、第三可変印刷内容)をそれぞれ印刷することができる。 The printing unit 240 prints variable information as a variable information region 2R by laser printing. As shown in FIGS. 8 and 9, the case 240a that houses the laser printing unit 240, the photosensitive drum 241, and the surface of the photosensitive drum 241 A charging unit 242 for applying negative static electricity, an exposure unit 243 having a laser oscillator 243a for exposing the charged photosensitive drum 241, a developing unit 244 for attaching the toner T to the photosensitive drum 241, A transfer unit 245 for transferring the toner T adhering to the photosensitive drum 241 to the paper device 2B, a fixing unit 246 for fixing the toner T to the paper device 2B, a control unit 247 for controlling the charging unit 242 and the like, have. As described in the first embodiment, the laser printing unit 240 configured in this way has variable information (first paper container, second paper container, third paper container) 2B on which a fixed pattern or the like is printed. 1st variable printing content, 2nd variable printing content, 3rd variable printing content) can be printed respectively.
 感光ドラム241は、ケース240a内で感光ドラム241の軸線C周りに回転可能に支持されている。現像部244内では、トナーTが攪拌される。
 定着部246は、例えば紙器2Bに熱や圧力を加えることで、紙器2BにトナーTを定着させる。
The photosensitive drum 241 is supported so as to be rotatable around the axis C of the photosensitive drum 241 in the case 240a. In the developing unit 244, the toner T is agitated.
The fixing unit 246 fixes the toner T on the paper container 2B by applying heat or pressure to the paper container 2B, for example.
 ケース240aは、鋼板や樹脂等で形成することができる。ケース240aは、図8に示す紙器供給部(紙基材供給部)220および排出機構250に可変情報印刷部212を接続するための開口が形成されている。
 ケース240a内には、紙器2Bを走行方向Mに搬送するための移動部230としてローラ231a,231b,231cと、これらローラ231a,231b,231cを回転させるための図示しないローラ駆動モータが設けられている。
The case 240a can be formed of a steel plate, resin, or the like. The case 240a is formed with an opening for connecting the variable information printing unit 212 to the paper container supply unit (paper base material supply unit) 220 and the discharge mechanism 250 shown in FIG.
In the case 240a, rollers 231a, 231b, and 231c and a roller drive motor (not shown) for rotating the rollers 231a, 231b, and 231c are provided as a moving unit 230 for conveying the paper container 2B in the traveling direction M. Yes.
 制御部247は、帯電部242、露光部243、現像部244、転写部245、定着部246、及びローラ駆動モータに接続され、これらを制御する。
 制御部247は、図示しない演算素子、及びメモリを有している。メモリには、制御プログラム、及び紙器2Bに印刷する内容である図10に示す可変情報が記憶されている。
The control unit 247 is connected to and controls the charging unit 242, the exposure unit 243, the developing unit 244, the transfer unit 245, the fixing unit 246, and the roller drive motor.
The control unit 247 includes a calculation element and a memory (not shown). The memory stores the control program and variable information shown in FIG. 10 that is the content to be printed on the paper container 2B.
 排出機構250は、可変情報印刷部212によって可変情報を印刷した紙器2Bを移動方向(第1方向)Mに排出する。つまり、排出機構250は、第一可変印刷内容を印刷した第一紙基材及び第二可変印刷内容を印刷した第二紙基材を移動方向(第1方向)に排出する。排出機構250は、図8から図10に示すように、可変情報が印刷された紙器2Bを移動方向Mに移動させる排出ローラ部251aと、排出ローラ部251aの下流に位置して紙器2Bを排紙トレイ部255へと送るガイド部254と、を有する。排出ローラ部251aは、幅方向Vに延在する回転軸線によって回動可能であり、図示しない駆動源により駆動されて、紙器2Bを移動方向Mに移動可能である。排出ローラ部251aは、第一可変印刷内容を印刷した第一紙基材及び第二可変印刷内容を印刷した第二紙基材を前記第1方向に移動させる。ガイド部254は、排出ローラ部251aの下流に位置して第一紙基材及び第二紙基材を排紙トレイ部255へと送る。 The discharge mechanism 250 discharges the paper container 2B on which the variable information is printed by the variable information printing unit 212 in the movement direction (first direction) M. That is, the discharge mechanism 250 discharges the first paper base material on which the first variable printing content is printed and the second paper base material on which the second variable printing content is printed in the movement direction (first direction). As shown in FIGS. 8 to 10, the discharge mechanism 250 is disposed downstream of the discharge roller unit 251a and the discharge roller unit 251a that moves the paper device 2B on which variable information is printed in the moving direction M. And a guide unit 254 to be sent to the paper tray unit 255. The discharge roller portion 251a can be rotated by a rotation axis extending in the width direction V, and can be driven by a drive source (not shown) to move the paper container 2B in the movement direction M. The discharge roller unit 251a moves the first paper base on which the first variable printing content is printed and the second paper base on which the second variable printing content is printed in the first direction. The guide unit 254 is located downstream of the discharge roller unit 251 a and sends the first paper base material and the second paper base material to the paper discharge tray unit 255.
 ガイド部254は、図8から図10に示すように、排出ローラ部251aから排出された紙器2Bを、移動方向Mと直交する幅方向(第2方向)Vにおける紙器2Bの端部を支持する支持部253,253と、排出ローラ部251aから排出された紙器2Bの幅方向Vにおける端部に当接して前記第1方向に移動する前紙器を所定の姿勢となるように調整する姿勢制御部252と、を有する。つまり、支持部253は、排出ローラ部から排出された第一紙基材及び第二紙基材の第1方向と直交する第2方向における端部を支持する。また、姿勢制御部252は、排出ローラ部から排出された第一紙基材及び第二紙基材の第2方向における端部と当接して第1方向に移動する第一紙基材及び第二紙基材を所定の姿勢となるように調整する。 As shown in FIGS. 8 to 10, the guide unit 254 supports the end of the paper device 2 </ b> B in the width direction (second direction) V perpendicular to the moving direction M of the paper device 2 </ b> B discharged from the discharge roller unit 251 a. A posture control unit that adjusts the support unit 253 and 253 and the front paper unit that moves in the first direction by contacting the end in the width direction V of the paper unit 2B discharged from the discharge roller unit 251a to a predetermined posture. 252. That is, the support part 253 supports the edge part in the 2nd direction orthogonal to the 1st direction of the 1st paper base material and the 2nd paper base material which were discharged | emitted from the discharge roller part. In addition, the attitude control unit 252 is in contact with the first paper base material and the second paper base material discharged from the discharge roller unit in the second direction, and moves in the first direction. The two-paper base material is adjusted to have a predetermined posture.
 支持部253は、図8から図10に示すように、支持板254a上に設けられて移動方向Mに延在する2本の支持片253,253を有する。支持板254aは、移動方向Mに延在するように、排出ローラ部251aから紙器2Bの排出される排出口254bの鉛直方向H下側位置に接続されている。 The support portion 253 has two support pieces 253 and 253 provided on the support plate 254a and extending in the moving direction M, as shown in FIGS. The support plate 254a is connected to the lower position in the vertical direction H of the discharge port 254b of the paper container 2B discharged from the discharge roller portion 251a so as to extend in the moving direction M.
 支持片253,253は、排出ローラ部251aから送られ移動方向Mに移動する可変情報が印刷された紙器2Bを支持して、排紙トレイ部255に既に載置された紙器2Bがある場合に、支持片253,253によって支持されている紙器2Bの先端2B1が、排紙トレイ部255に接触しないように配置される。2本の支持片253,253は、排出ローラ部251aから送られ移動方向Mに移動する可変情報が印刷された紙器2Bの幅方向Vにおける端部に近い位置にそれぞれ配置されて、紙器2Bの幅広部2Baを支持可能な幅を有するように設けられる。つまり、支持部は、第1方向に延在する支持片を有し、支持片253,253が、第一紙基材及び第二紙基材の第2方向における端部に近い位置に配置される。支持片253,253は、第一紙基材及び第二紙基材の第2方向における両端部に近い位置に配置されてもよい。2本の支持片253,253は、紙器2Bの幅広部2Baの幅方向Vにおける端部の下面を支持可能である。
 同時に、2本の支持片253,253は、排出ローラ部251aから送られ移動方向Mに移動する可変情報が印刷された紙器2Bの幅狭部2Bbがその間に位置する時、幅狭部2Bbの幅方向V寸法よりも大きな幅方向間隔を有するよう設定される。
The support pieces 253 and 253 support the paper device 2B on which variable information sent from the discharge roller unit 251a and moving in the movement direction M is printed, and when there is a paper device 2B already placed on the paper discharge tray unit 255. The tip 2B1 of the paper container 2B supported by the support pieces 253 and 253 is disposed so as not to contact the paper discharge tray portion 255. The two support pieces 253 and 253 are respectively arranged at positions near the end in the width direction V of the paper container 2B on which the variable information sent from the discharge roller part 251a and moving in the movement direction M is printed. It is provided so as to have a width capable of supporting the wide portion 2Ba. That is, the support portion has a support piece extending in the first direction, and the support pieces 253 and 253 are arranged at positions close to the end portions in the second direction of the first paper base material and the second paper base material. The The support pieces 253 and 253 may be disposed at positions close to both ends of the first paper base and the second paper base in the second direction. The two support pieces 253 and 253 can support the lower surface of the end in the width direction V of the wide portion 2Ba of the paper container 2B.
At the same time, when the narrow portion 2Bb of the paper container 2B on which the variable information that is sent from the discharge roller portion 251a and moves in the moving direction M is positioned is positioned between the two support pieces 253 and 253, the narrow portion 2Bb The width direction interval is set to be larger than the width direction V dimension.
 支持片253,253の、移動方向M下流端に位置する排紙トレイ部255からの高さは、支持片253,253が支持状態として送っている紙器2Bの先端2B1が、支持片253によって支持状態として送られている間は排紙トレイ部255に載置された紙器2Bに対して接触しない状態を維持するよう設定されている。つまり、第一紙基材が支持片253,253によって支持された状態で送られている間は、第一紙基材の第1方向先端部が、排紙トレイ部255に載置された紙基材に対して接触しない状態を維持するよう、支持片253,253の前記第1方向下流端の排紙トレイ部255からの高さが設定されている。また、第二紙基材が支持片253,253によって支持された状態で送られている間は、第二紙基材の第1方向先端部が、排紙トレイ部255に載置された紙基材に対して接触しない状態を維持するよう、支持片253,253の前記第1方向下流端の排紙トレイ部255からの高さが設定されている。 The height of the support pieces 253 and 253 from the paper discharge tray portion 255 located at the downstream end in the moving direction M is supported by the support piece 253 by the tip 2B1 of the paper container 2B that is being sent as the support pieces 253 and 253 in a supported state. While being sent as a state, it is set so as not to contact the paper container 2B placed on the paper discharge tray unit 255. In other words, while the first paper base is fed in a state where it is supported by the support pieces 253 and 253, the paper on which the first direction front end portion of the first paper base is placed on the paper discharge tray portion 255. The height from the discharge tray section 255 at the downstream end in the first direction of the support pieces 253 and 253 is set so as to maintain a state of not contacting the base material. In addition, while the second paper base material is being transported while being supported by the support pieces 253 and 253, the paper on which the first direction front end portion of the second paper base material is placed on the paper discharge tray portion 255. The height from the discharge tray section 255 at the downstream end in the first direction of the support pieces 253 and 253 is set so as to maintain a state of not contacting the base material.
 姿勢制御部252は、図8から図10に示すように、片側の支持片253に接するように幅方向Vにおける支持片253の外側に位置し、移動方向Mの全長において支持片253の上端よりも高くなるように設定されている。姿勢制御部252は、移動方向Mにおいて支持片253と同じ長さを有する。 As shown in FIGS. 8 to 10, the posture control unit 252 is positioned outside the support piece 253 in the width direction V so as to contact the support piece 253 on one side, and from the upper end of the support piece 253 in the entire length in the movement direction M. Is set to be higher. The posture control unit 252 has the same length as the support piece 253 in the movement direction M.
 排紙トレイ部255は、支持板254aの移動方向Mの下流に位置し、鉛直方向Hにおいて支持板254aの下側に位置する。排紙トレイ部255は、ほぼ水平状態に設けられる板状体である。排紙トレイ部255には、支持片253による幅広部2Bbの支持が外れた紙器2Bが載置される。排紙トレイ部255は、排出機構より下側に配置され、排出機構から排出される前記第一紙基材及び前記第二紙基材を上面側で支持する。 The paper discharge tray unit 255 is located downstream in the moving direction M of the support plate 254a and is located below the support plate 254a in the vertical direction H. The paper discharge tray unit 255 is a plate-like body provided in a substantially horizontal state. The paper tray 2B from which the support of the wide portion 2Bb by the support piece 253 is removed is placed on the paper discharge tray portion 255. The paper discharge tray unit 255 is disposed below the discharge mechanism, and supports the first paper base and the second paper base discharged from the discharge mechanism on the upper surface side.
 排紙トレイ部255の上部には、この排紙トレイ部255に載置された紙器2Bにおいて可変情報印刷部212によって印刷された可変情報2Rの印刷状態を検査する検査部260が設けられる。つまり、検査部260は、排紙トレイ部255に載置された第一紙基材に対して、第一可変印刷内容の印刷状態を検査する。また、検査部260は、排紙トレイ部255に載置された前記第二紙基材に対して、前記第二可変印刷内容の印刷状態を検査する。 An inspection unit 260 for inspecting the printing state of the variable information 2R printed by the variable information printing unit 212 in the paper container 2B placed on the paper discharge tray unit 255 is provided above the paper discharge tray unit 255. That is, the inspection unit 260 inspects the printing state of the first variable printing content with respect to the first paper base placed on the paper discharge tray unit 255. In addition, the inspection unit 260 inspects the printing state of the second variable printing content with respect to the second paper base placed on the paper discharge tray unit 255.
 検査部260は、可変情報2Rのうちロットナンバーなどの印字された文字情報の検査をおこなうために撮像するCCDカメラ等の撮像部261と、可変情報2Rのうちバーコードの情報を検査するためのバーコードリーダ262と、これらの検出結果を判断可能な図示しない制御部と、を有する。 The inspection unit 260 is an image pickup unit 261 such as a CCD camera that picks up an image to check printed character information such as a lot number in the variable information 2R, and a bar code information in the variable information 2R. It has a barcode reader 262 and a control unit (not shown) that can determine these detection results.
 以下、本実施形態に係る紙器の製造装置による紙器の製造方法を説明する。
 図11Aから図11Cは、本実施形態における排出機構250における排出工程を示す模式平面図である。
Hereinafter, a paper container manufacturing method by the paper container manufacturing apparatus according to the present embodiment will be described.
FIG. 11A to FIG. 11C are schematic plan views showing a discharging process in the discharging mechanism 250 in the present embodiment.
 本実施形態における紙器の製造として、まず、固定情報印刷工程で、枚葉の所定の材料用紙を用意し、この材料用紙にデザイン領域(固定情報領域)2Dを印刷するとともに、必要な折り曲げ線等を刻設する。その後、型抜き工程で、デザイン領域2Dが印刷された紙器を所定の輪郭形状に打ち抜いて型抜きし、図12に示すように、ブランクス状態の紙器(処理前の紙器)2Bを得て、この状態でストッカ221に保管しておく。 As a manufacture of the paper container in the present embodiment, first, a predetermined material sheet of a sheet is prepared in a fixed information printing step, and a design area (fixed information area) 2D is printed on the material sheet, and necessary folding lines, etc. Engrave. Thereafter, in the die cutting process, the paper container on which the design region 2D is printed is punched into a predetermined contour shape and punched to obtain a paper container (paper container before processing) 2B in a blank state, as shown in FIG. It is stored in the stocker 221 in a state.
 次に、可変情報印刷工程で、まず、供給ローラ222a,222bによって、紙器供給部220のストッカ221から紙器2Bを部可変情報印刷部212へと送る。 Next, in the variable information printing step, first, the paper container 2B is sent from the stocker 221 of the paper container supply section 220 to the section variable information printing section 212 by the supply rollers 222a and 222b.
 可変情報印刷部212において、紙器2Bに対して、印刷部240により、可変情報領域2Rを印刷する。
 具体的には、制御部247は、帯電部242により感光ドラム241の表面にマイナスの静電気を帯びさせる。感光ドラム241を図示しないドラム駆動モータにより、軸線C周りに方向Dに回転させる。
 露光部243により、レーザー発振器243aからレーザー光Lを感光ドラム241に照射させる。感光ドラム241の表面におけるレーザー光Lが照射された部分は、マイナスの静電気が無くなる。このため、感光ドラム241の表面に可変情報の内容を表す形状にレーザー光Lを照射する。
In the variable information printing unit 212, the variable information region 2R is printed by the printing unit 240 on the paper container 2B.
Specifically, the control unit 247 causes the charging unit 242 to charge the surface of the photosensitive drum 241 with negative static electricity. The photosensitive drum 241 is rotated in the direction D around the axis C by a drum drive motor (not shown).
The exposure unit 243 irradiates the photosensitive drum 241 with the laser light L from the laser oscillator 243a. The portion of the surface of the photosensitive drum 241 irradiated with the laser light L is free of negative static electricity. For this reason, the surface of the photosensitive drum 241 is irradiated with the laser light L in a shape representing the contents of variable information.
 現像部244内のトナーTを感光ドラム241に近づける。すると、感光ドラム241の表面におけるマイナスの静電気が無くなった部分だけにトナーTが付着する。ローラ231a,231b,231cにより紙器供給部220から供給された紙器2Bを搬送し、感光ドラム241に紙器2Bを密着させる。
 転写部245により、紙器2Bにおける感光ドラム241とは反対側からプラスの電荷を与える。感光ドラム241の表面に付着したトナーTは、紙器2Bに移る。
 定着部246により紙器2B等に熱や圧力を加えることで、紙器2Bに移ったトナーTを紙器2Bに定着させる。
The toner T in the developing unit 244 is brought close to the photosensitive drum 241. Then, the toner T adheres only to the portion where the negative static electricity on the surface of the photosensitive drum 241 disappears. The paper unit 2B supplied from the paper unit supply unit 220 is conveyed by the rollers 231a, 231b, and 231c, and the paper unit 2B is brought into close contact with the photosensitive drum 241.
The transfer unit 245 applies a positive charge from the side opposite to the photosensitive drum 241 in the paper container 2B. The toner T adhering to the surface of the photosensitive drum 241 moves to the paper container 2B.
By applying heat or pressure to the paper container 2B or the like by the fixing unit 246, the toner T transferred to the paper container 2B is fixed to the paper container 2B.
 可変情報が印刷された紙器2Bは、移動方向Mに移動し、先端2B1が排出ローラ部251aにまで到達すると、排出ローラ部251aによって移動方向Mに移動し、図11Aに示すように、排出口254bから排出される。 The paper container 2B on which the variable information is printed moves in the movement direction M, and when the leading end 2B1 reaches the discharge roller portion 251a, the paper container 2B moves in the movement direction M by the discharge roller portion 251a, and as shown in FIG. It is discharged from 254b.
 次いで、排出ローラ部251aによって移動方向Mにさらに移動し、図11Bに示すように、紙器2Bは、幅広部2Baの幅方向Vにおける両端が、ガイド部254の支持片253,253によって、支持された状態となる。このとき、紙器2Bは、幅広部2Baの幅方向Vにおける端部がガイド部254の姿勢制御部252に当接した状態で移動方向Mに移動する。これにより、紙器2Bが移動方向Mに対して傾いてしまうことが防止される。
 この状態で、紙器2Bは、幅広部2Baの幅方向Vにおける両端において支持片253,253と当接して、支持片253,253と当接した部分によって紙器2Bの重さが支持される。このため、紙器2Bの幅方向Vにおける中央位置が多少下がり、幅方向Vに沿った断面形状が下に凸の円弧状となる。
Next, the paper container 2B is further moved in the movement direction M by the discharge roller portion 251a, and as shown in FIG. 11B, both ends of the wide portion 2Ba in the width direction V are supported by the support pieces 253 and 253 of the guide portion 254. It becomes a state. At this time, the paper container 2 </ b> B moves in the movement direction M in a state where the end of the wide portion 2 </ b> Ba in the width direction V is in contact with the attitude control unit 252 of the guide portion 254. This prevents the paper container 2B from being inclined with respect to the movement direction M.
In this state, the paper container 2B abuts on the support pieces 253 and 253 at both ends in the width direction V of the wide portion 2Ba, and the weight of the paper container 2B is supported by the portions in contact with the support pieces 253 and 253. For this reason, the central position in the width direction V of the paper container 2B is slightly lowered, and the cross-sectional shape along the width direction V is a downwardly convex arc shape.
 また、支持片253,253の高さが上述したように設定されていることにより、紙器2Bの先端2B1は、排紙トレイ部255および、この排紙トレイ部255に載置された前工程で処理された紙器2Bには当接しない。 In addition, since the height of the support pieces 253 and 253 is set as described above, the front end 2B1 of the paper container 2B is placed in the paper discharge tray unit 255 and the previous process placed on the paper discharge tray unit 255. It does not contact the processed paper container 2B.
 次いで、紙器2Bは排出ローラ部251aによって移動方向Mにさらに移動し、図11Cに示すように、紙器2Bは、幅広部2Baの移動方向M後端部位置が、支持片253,253の移動方向下流側端部よりも下流に位置する状態となる。この状態で、紙器2B支持片253によって紙器2Bの幅広部2Baが支持されなくなり、排紙トレイ部255に落下して載置される。このとき、紙器2Bの幅狭部2Bbの移動方向M最下流端が、排出ローラ部251aによって排出口254bから排出された状態で、幅方向Vにおいて、支持片253と支持片253との間に位置して支持板254a上に載置される。つまり、第一紙基材及び第二紙基材の幅広部2Baは支持片253,253で支持可能な幅寸法を有し、幅狭部2Bbは支持片253,253で支持されない幅寸法を有する。また、幅狭部2Bbよりも幅広部2Baが第1方向の前に位置するように第一紙基材及び第二紙基材が移動される。 Next, the paper container 2B is further moved in the movement direction M by the discharge roller portion 251a. As shown in FIG. 11C, the paper container 2B has the movement direction M of the wide portion 2Ba in the movement direction of the support pieces 253 and 253. It will be in the state located in the downstream rather than a downstream edge part. In this state, the wide section 2Ba of the paper container 2B is not supported by the paper container 2B support piece 253, and is dropped and placed on the paper discharge tray section 255. At this time, in the state where the most downstream end in the moving direction M of the narrow portion 2Bb of the paper container 2B is discharged from the discharge port 254b by the discharge roller portion 251a, in the width direction V, between the support piece 253 and the support piece 253. It is positioned and placed on the support plate 254a. That is, the wide part 2Ba of the first paper base and the second paper base has a width that can be supported by the support pieces 253 and 253, and the narrow part 2Bb has a width that is not supported by the support pieces 253 and 253. . Further, the first paper base and the second paper base are moved so that the wide portion 2Ba is positioned in front of the first direction rather than the narrow portion 2Bb.
 このように、ガイド部254によって支持された状態で紙器2Bが排紙トレイ部255に排出されることで、紙器2Bが移動方向Mに対して傾いてしまうことが防止でき、所定の姿勢で排紙トレイ部255に載置される。 As described above, the paper container 2B is discharged to the paper discharge tray section 255 while being supported by the guide section 254, so that the paper container 2B can be prevented from being inclined with respect to the moving direction M, and can be discharged in a predetermined posture. It is placed on the paper tray unit 255.
 次いで、検査工程として、検査部260の撮像部261とバーコードリーダ262とによって、ロットナンバーなどの印字された文字情報およびバーコードの可変情報領域2Rの印刷が所定の状態となっているかを検査する。このとき、紙器2Bはガイド部254によって所定の姿勢で排紙トレイ部255に載置されているため、検査部260の撮像部261とバーコードリーダ262とによる検査工程時に、可変情報領域2Rの読み取りを確実におこなうことができる。そのため、読み取りができない場合には、可変情報領域2Rの印刷が所定の状態におこなわれていないことがわかる。また、排出機構250によって、排出されてきた紙器2Bが既に印刷済みの紙器2Bを押して所定の位置からずれてしまうことがない。そのため、印刷終了後に排紙トレイ部255に排出された紙器2Bは、印刷内容の変化する可変情報領域2Rが所定の順番のまま排紙トレイ部255上に重ねられて、その順番がずれてしまうことがない。 Next, as an inspection process, the imaging unit 261 and the barcode reader 262 of the inspection unit 260 inspect whether the printed character information such as the lot number and the barcode variable information area 2R are in a predetermined state. To do. At this time, since the paper container 2B is placed on the paper discharge tray unit 255 in a predetermined posture by the guide unit 254, during the inspection process by the imaging unit 261 and the barcode reader 262 of the inspection unit 260, the variable information area 2R is stored. Reading can be performed reliably. Therefore, when reading is impossible, it can be seen that the variable information area 2R is not printed in a predetermined state. Further, the paper mechanism 2B that has been ejected by the ejection mechanism 250 does not deviate from a predetermined position by pressing the already-printed paper container 2B. Therefore, in the paper container 2B discharged to the paper discharge tray unit 255 after the printing is finished, the variable information area 2R whose print contents change is overlapped on the paper discharge tray unit 255 in a predetermined order, and the order is shifted. There is nothing.
 本実施形態の紙器の製造方法によれば、可変情報領域2Rの印刷が終了した後に、ガイド部254の姿勢制御部252により姿勢を制御した状態で、ガイド部254の支持片253,253で支持しつつ紙器2Bを排紙トレイ部255まで排出する。これにより、支持部253によって支持された紙器が、排紙トレイ部255に載置された紙器2Bに当接することがなくなる。そのため、排紙トレイ部255に載置された紙器2Bを押しのけてしまうことがなく、可変情報を印刷した順番と同じ重ね順で紙器2Bを排紙トレイ部255に次々に載置することができる。 According to the paper container manufacturing method of the present embodiment, after printing of the variable information area 2R is completed, the posture is controlled by the posture control unit 252 of the guide unit 254, and is supported by the support pieces 253 and 253 of the guide unit 254. At the same time, the paper container 2B is discharged to the paper discharge tray section 255. As a result, the paper container supported by the support section 253 does not come into contact with the paper container 2B placed on the paper discharge tray section 255. Therefore, the paper containers 2B placed on the paper discharge tray section 255 are not pushed away, and the paper containers 2B can be successively placed on the paper discharge tray section 255 in the same stacking order as the order of printing the variable information. .
 本実施形態の紙器の製造方法によれば、可変情報領域2Rの印刷が終了した後に、ガイド部254の姿勢制御部252により姿勢を制御した状態で、ガイド部254の支持片253,253で支持しつつ紙器2Bを排紙トレイ部255まで排出する。そのため、紙器2Bの幅方向V中央部が自重で下がり、紙器2Bの幅方向断面が下に凸の略円弧状となって支持部253上を移動することにより、紙器2Bの先端2B1が下側に垂れ下がらない。そのため、支持部253によって支持されて移動する紙器(処理後の紙器)2Bが、既に排紙トレイ部255に載置されている紙器2Bに当接することがなくなる。これにより、既に排紙トレイ部255に載置されている紙器2Bが移動して、排紙トレイ部255での載置位置が移動してしまうことがない。 According to the paper container manufacturing method of the present embodiment, after printing of the variable information area 2R is completed, the posture is controlled by the posture control unit 252 of the guide unit 254, and is supported by the support pieces 253 and 253 of the guide unit 254. At the same time, the paper container 2B is discharged to the paper discharge tray section 255. For this reason, the central portion of the paper container 2B in the width direction V is lowered by its own weight, and the cross section in the width direction of the paper container 2B becomes a substantially arcuate convex shape and moves on the support portion 253. Does not hang down. Therefore, the paper container (processed paper container) 2 </ b> B supported and moved by the support unit 253 does not come into contact with the paper container 2 </ b> B already placed on the paper discharge tray unit 255. As a result, the paper container 2B already placed on the paper discharge tray unit 255 does not move, and the placement position on the paper discharge tray unit 255 does not move.
 したがって、小ロット多品種に対応する可変情報領域2Rが表面に印刷された紙器2Bを変化する可変情報に対応した順番に積み重ねた状態で容易に製造することが可能となる。同時に、排出機構250により排出された紙器2Bが支持部253で規定された所定の位置として正確に排紙トレイ部255に載置することができるので、排出された紙器2Bから正しく可変情報を読み取ることができ、そのまま検査部260によって検査することが可能となる。 Therefore, it becomes possible to easily manufacture the variable information area 2R corresponding to the various types of small lots in a state where the paper containers 2B printed on the surface are stacked in the order corresponding to the variable information to be changed. At the same time, the paper container 2B discharged by the discharge mechanism 250 can be accurately placed on the paper discharge tray section 255 at a predetermined position defined by the support section 253, so that variable information is read correctly from the discharged paper container 2B. Therefore, the inspection unit 260 can inspect as it is.
 以下、本発明の第3実施形態に係る紙器の製造装置を、図面に基づいて説明する。
 図13は、本実施形態における紙器を示す斜視図、図14Aから図14Cは、本実施形態における紙器を示す平面図である。
 本実施形態において上述した第2実施形態と異なるのは紙器2Bに関する点であり、これ以外の対応する構成要素に関しては、同一の符号を付してその説明を省略する。
Hereinafter, a paper container manufacturing apparatus according to a third embodiment of the present invention will be described with reference to the drawings.
FIG. 13 is a perspective view showing a paper container in the present embodiment, and FIGS. 14A to 14C are plan views showing the paper container in the present embodiment.
This embodiment is different from the above-described second embodiment in the point relating to the paper container 2B, and other corresponding components are denoted by the same reference numerals and description thereof is omitted.
 本実施形態に係る紙器2Bは、図13から図14Cに示すように、完成状態で矩形の6面を有する紙箱であり、各面に、固定情報を印刷したデザイン領域2D、および、可変情報を印刷した可変情報領域2Rを有する。 As shown in FIGS. 13 to 14C, the paper container 2B according to the present embodiment is a paper box having six rectangular surfaces in a completed state, and a design area 2D in which fixed information is printed on each surface, and variable information. It has a printed variable information area 2R.
 本実施形態においては、図14Aに示すように、固定情報印刷工程において、まず、枚葉とされる所定の材料用紙を用意し、この材料用紙にデザイン領域(固定情報領域)2Dを印刷するとともに、必要な折り曲げ線2B2,2B5等を刻設する。その後、デザイン領域2Dが印刷された紙器を所定の輪郭形状に打ち抜いて型抜きし、図14Aに示すように、ブランクス状態の紙器2B0を得る。次いで、紙器2B0から、図14Bに示すように、折り曲げ線2B5にしたがって折り曲げ、次いで、糊代部2B3に接着剤を塗布する。その後、図14Cに示すように、折り曲げ線2B2にしたがって折り曲げて、糊代部2B3と側面板端部2B4とを貼着して筒状に形成された、紙器(サック貼りされた紙器)2Bを得る。
 紙器の製造装置210において、サック貼り紙器供給部211に、サック貼りした紙器2Bをストックしておく。
 この紙器2Bに、可変情報印刷工程として可変情報を印刷し、排出機構250によって排紙トレイ部に排出する。
In the present embodiment, as shown in FIG. 14A, in the fixed information printing step, first, a predetermined material sheet as a sheet is prepared, and a design area (fixed information area) 2D is printed on the material sheet. The necessary bending lines 2B2, 2B5, etc. are engraved. Thereafter, the paper container on which the design region 2D is printed is punched into a predetermined contour shape and die-cut to obtain a paper container 2B0 in a blank state as shown in FIG. 14A. Next, as shown in FIG. 14B, the paper container 2B0 is folded according to the folding line 2B5, and then an adhesive is applied to the margin part 2B3. After that, as shown in FIG. 14C, a paper container (sack-attached paper container) 2B formed in a cylindrical shape by bending according to the fold line 2B2 and pasting the paste margin part 2B3 and the side plate end part 2B4 is formed. obtain.
In the paper container manufacturing apparatus 210, the sack pasted paper container 2 </ b> B is stocked in the sack paster supply unit 211.
The variable information is printed on the paper container 2B as a variable information printing step, and is discharged to the paper discharge tray by the discharge mechanism 250.
 本実施形態においても、上述した第2実施形態と同等の作用効果を奏することができる。
 また、予め印刷してある固定情報領域2Dに対して、位置精度よく可変情報領域2Rをサック貼りした紙器2Bに印刷することができるので、従来はできなかった小ロット多品種に対応して、紙器2Bを供給することが可能となる。
 なお、本実施形態においては、折り曲げ線2B5を前側として移動方向Mに移動することもできるが、折り曲げ線2B5を移動方向Mと平行に移動させることもできる。
Also in this embodiment, there can exist an effect equivalent to 2nd Embodiment mentioned above.
In addition, the fixed information area 2D printed in advance can be printed on the paper container 2B with the variable information area 2R sack pasted with high positional accuracy. It becomes possible to supply the paper container 2B.
In the present embodiment, the fold line 2B5 can be moved in the moving direction M with the fold line 2B5 as the front side, but the fold line 2B5 can also be moved in parallel with the moving direction M.
1  印刷装置(紙基材の印刷装置)
10 レーザー印刷部
100 紙基材
103a、104a、110a、111a 固定絵柄(固定印刷内容)
131 第一可変印刷内容(可変印刷内容)
131c、132c、133c セキュリティ記号(真贋記号、真贋印刷内容)
132 第二可変印刷内容(可変印刷内容)
133 第三可変印刷内容(可変印刷内容)
S3 第一可変印刷工程(可変印刷工程)
S4 第二可変印刷工程(可変印刷工程)
S5 第三可変印刷工程(可変印刷工程)
2B…紙器
2B1…先端
2Ba…幅広部
2Bb…幅狭部
M…移動方向
V…幅方向
210…紙器の製造装置
221…ストッカ
212…可変情報印刷部
220…供給部
230…移動部
231…移動部(吸着ベルト)
231a,21b…プーリ
231c…ベルト
231d…真空チャンバ
231e…吸引パイプ
231f…真空ポンプ
231v…バキューム孔
240…印刷部
241…印字ヘッド
242…乾燥部
250…排出機構
251a…排出ローラ部
252…姿勢制御部
253…支持片(支持部)
254…ガイド部
254a…支持板
255…排紙トレイ部
260…検査部
261…撮像部
262…バーコードリーダ
1. Printing device (paper substrate printing device)
DESCRIPTION OF SYMBOLS 10 Laser printing part 100 Paper base material 103a, 104a, 110a, 111a Fixed pattern (fixed printing content)
131 First variable printing content (variable printing content)
131c, 132c, 133c Security symbol (authentication symbol, authenticity print content)
132 Second variable printing content (variable printing content)
133 Third variable printing content (variable printing content)
S3 First variable printing process (variable printing process)
S4 Second variable printing process (variable printing process)
S5 Third variable printing process (variable printing process)
2B ... Paper container 2B1 ... Tip 2Ba ... Wide part 2Bb ... Narrow part M ... Moving direction V ... Width direction 210 ... Paper container manufacturing apparatus 221 ... Stocker 212 ... Variable information printing part 220 ... Supply part 230 ... Moving part 231 ... Moving part (Suction belt)
231a, 21b ... pulley 231c ... belt 231d ... vacuum chamber 231e ... suction pipe 231f ... vacuum pump 231v ... vacuum hole 240 ... printing unit 241 ... printing head 242 ... drying unit 250 ... discharge mechanism 251a ... discharge roller unit 252 ... posture control unit 253 ... Supporting piece (supporting part)
254 ... Guide part 254a ... Support plate 255 ... Paper discharge tray part 260 ... Inspection part 261 ... Imaging part 262 ... Bar code reader

Claims (14)

  1.  固定印刷内容が印刷された第一紙基材に第一可変印刷内容をレーザー印刷部で印刷する第一可変印刷工程と、
     前記固定印刷内容が印刷された第二紙基材に、前記第一可変印刷内容とは異なる第二可変印刷内容を前記レーザー印刷部で印刷する第二可変印刷工程と、
     を含む紙基材の印刷方法。
    A first variable printing step of printing the first variable printing content on the first paper substrate on which the fixed printing content has been printed by the laser printing unit;
    A second variable printing step of printing a second variable printing content different from the first variable printing content on the second paper substrate on which the fixed printing content is printed by the laser printing unit;
    A method for printing a paper base material comprising:
  2.  前記第一可変印刷内容は、前記第一紙基材の真贋を判定するための真贋印刷内容を含む請求項1に記載の紙基材の印刷方法。 The paper substrate printing method according to claim 1, wherein the first variable printing content includes authentication printing content for determining the authenticity of the first paper substrate.
  3.  前記第一可変印刷内容は、前記第一可変印刷内容が表す収容物情報を含む請求項1又は2に記載の紙基材の印刷方法。 The printing method for a paper base according to claim 1 or 2, wherein the first variable printing content includes contents information represented by the first variable printing content.
  4.  固定印刷内容が印刷された第一紙基材に、第一可変印刷内容を印刷し、前記固定印刷内容が印刷されかつ前記第一紙基材とは異なる第二紙基材に、前記第一可変印刷内容とは異なる第二可変印刷内容を印刷する、レーザー印刷部を備える紙基材の製造装置。 The first variable printing content is printed on the first paper substrate on which the fixed printing content is printed, and the first variable printing content is printed on the second paper substrate different from the first paper substrate. An apparatus for manufacturing a paper base material, comprising a laser printing unit, for printing a second variable printing content different from the variable printing content.
  5.  前記第一可変印刷内容は、前記第一紙基材の真贋を判定するための真贋印刷内容を含む請求項4に記載の紙基材の製造装置。 5. The paper substrate manufacturing apparatus according to claim 4, wherein the first variable printing content includes authentication printing content for determining the authenticity of the first paper substrate.
  6.  前記第一可変印刷内容を印刷した前記第一紙基材及び前記第二可変印刷内容を印刷した前記第二紙基材を第1方向に排出する排出機構と、
     前記排出機構より下側に配置され、前記排出機構から排出される前記第一紙基材及び前記第二紙基材を上面側で支持する排紙トレイ部と、
     をさらに備え、
     前記排出機構が、前記第一可変印刷内容を印刷した前記第一紙基材及び前記第二可変印刷内容を印刷した前記第二紙基材を前記第1方向に移動させる排出ローラ部と、前記排出ローラ部の下流に位置して前記排紙トレイ部へと送るガイド部と、を有し、
     前記ガイド部が、
     前記排出ローラ部から排出された前記第一紙基材及び前記第二紙基材の前記第1方向と直交する第2方向における端部を支持すると、
     前記排出ローラ部から排出された前記第一紙基材及び前記第二紙基材の前記第2方向における前記端部と当接して前記第1方向に移動する前記第一紙基材及び前記第二紙基材を所定の姿勢となるように調整する姿勢制御部と、
     を有する請求項4又は5に記載の紙基材の製造装置。
    A discharge mechanism for discharging the first paper base material on which the first variable printing content is printed and the second paper base material on which the second variable printing content is printed in a first direction;
    A paper discharge tray portion disposed below the discharge mechanism and supporting the first paper base and the second paper base discharged from the discharge mechanism on the upper surface side;
    Further comprising
    The discharge mechanism is configured to move the first paper base material on which the first variable printing content is printed and the second paper base material on which the second variable printing content is printed in the first direction; and A guide portion positioned downstream of the discharge roller portion and fed to the discharge tray portion,
    The guide portion is
    When supporting the end portion in the second direction orthogonal to the first direction of the first paper base and the second paper base discharged from the discharge roller portion,
    The first paper base and the first paper base that move in the first direction in contact with the end portions in the second direction of the first paper base and the second paper base discharged from the discharge roller portion A posture control unit that adjusts the two-paper base material to have a predetermined posture;
    The apparatus for producing a paper base according to claim 4 or 5, wherein:
  7.  前記支持部が、前記第1方向に延在する支持片を有し、前記支持片が、前記第一紙基材及び前記第二紙基材の前記第2方向における前記端部に近い位置に配置される請求項6に記載の紙基材の製造装置。 The support portion has a support piece extending in the first direction, and the support piece is at a position near the end portion in the second direction of the first paper base and the second paper base. The apparatus for producing a paper base according to claim 6, which is arranged.
  8.  前記支持片が、前記第一紙基材及び前記第二紙基材の前記第2方向における両端部に近い位置に配置される請求項7に記載の紙基材の製造装置。 The paper base manufacturing apparatus according to claim 7, wherein the support piece is disposed at a position close to both ends of the first paper base and the second paper base in the second direction.
  9.  前記第一紙基材が前記支持片によって支持された状態で送られている間は、前記第一紙基材の前記第1方向先端部が、前記排紙トレイ部に載置された紙基材に対して接触しない状態を維持するよう、前記支持片の前記第1方向下流端の前記排紙トレイ部からの高さが設定されている請求項7又は8に記載の紙基材の製造装置。 While the first paper base is fed in a state of being supported by the support piece, the front end of the first paper base in the first direction is a paper base placed on the paper discharge tray. The paper base material according to claim 7 or 8, wherein a height from the discharge tray portion of the downstream end of the support piece in the first direction is set so as not to contact the material. apparatus.
  10.  前記姿勢制御部の高さが、前記第1方向の全長において前記支持片の上端よりも高くなるように設定されている請求項7から9のいずれか一項に記載の紙基材の製造装置。 The apparatus for producing a paper base according to any one of claims 7 to 9, wherein a height of the posture control unit is set to be higher than an upper end of the support piece in the entire length in the first direction. .
  11.  前記姿勢制御部が、前記第1方向において前記支持片の長さと同じ長さを有する請求項7から10のいずれか一項に記載の紙基材の製造装置。 The paper substrate manufacturing apparatus according to any one of claims 7 to 10, wherein the posture control unit has the same length as the support piece in the first direction.
  12.  前記排紙トレイ部に載置された前記第一紙基材に対して、前記第一可変印刷内容の印刷状態を検査する検査部が設けられる請求項6から11のいずれか一項に記載の紙基材の製造装置。 12. The inspection unit according to claim 6, further comprising an inspection unit configured to inspect a printing state of the first variable printing content with respect to the first paper base placed on the discharge tray unit. Paper base material manufacturing equipment.
  13.  前記第一紙基材及び前記第二紙基材が、前記支持片で支持可能な幅寸法を有する幅広部と、前記支持片で支持されない幅寸法を有する幅狭部と、と有し、
     前記幅狭部よりも前記幅広部が前記第1方向の前に位置するように前記第一紙基材及び前記第二紙基材が移動される請求項6から12のいずれか一項に記載の紙基材の製造装置。
    The first paper base and the second paper base have a wide part having a width dimension that can be supported by the support piece, and a narrow part having a width dimension not supported by the support piece,
    The said 1st paper base material and said 2nd paper base material are moved so that the said wide part may be located in front of the said 1st direction rather than the said narrow part. Paper substrate manufacturing equipment.
  14.  前記レーザー印刷部に送られる前の前記第一紙基材及び前記第二紙基材が、枚葉の材料用紙であるか、または前記材料用紙が折り曲げ線から折り曲げられて筒状となるように貼り着けられたサック貼りされた状態である請求項6から13のいずれか一項に記載の紙基材の製造装置。 The first paper base and the second paper base before being sent to the laser printing unit are sheet material papers, or the material paper is bent from a fold line so as to have a cylindrical shape. The paper base manufacturing apparatus according to any one of claims 6 to 13, wherein the paper base is in a state of being attached to a sack.
PCT/JP2015/052663 2014-11-05 2015-01-30 Paper base material printing method and paper base material manufacturing device WO2016072098A1 (en)

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