WO2016070488A1 - On-line monitoring sonar apparatus for solid waste in sewage pipeline - Google Patents

On-line monitoring sonar apparatus for solid waste in sewage pipeline Download PDF

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Publication number
WO2016070488A1
WO2016070488A1 PCT/CN2015/000440 CN2015000440W WO2016070488A1 WO 2016070488 A1 WO2016070488 A1 WO 2016070488A1 CN 2015000440 W CN2015000440 W CN 2015000440W WO 2016070488 A1 WO2016070488 A1 WO 2016070488A1
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solid waste
transducer
circuit
sewage
signal
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PCT/CN2015/000440
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French (fr)
Chinese (zh)
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童峰
郭子成
林建光
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环创(厦门)科技股份有限公司
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Publication of WO2016070488A1 publication Critical patent/WO2016070488A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/34Generating the ultrasonic, sonic or infrasonic waves, e.g. electronic circuits specially adapted therefor

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  • the invention belongs to the technical field of sewage pipeline monitoring, and in particular relates to an on-line monitoring sonar device for solid waste in a sewage pipe.
  • the acoustic impedance is not uniform, which seriously affects the transmission of traditional light, electromagnetic waves and ultrasonic signals in the sewage;
  • the water level of the sewer pipe in the drainage state shows a large change (the water level in the dry season is extremely low, and the flood period is full), and the various types of detection signals emitted and received in the pipe can not be kept above or below the sewage level.
  • the present invention provides an on-line monitoring sonar device which is simple and convenient and can monitor solid waste in a sewage pipe channel online.
  • An on-line monitoring sonar device for solid waste in a sewage pipe comprising a transmitting circuit, a transmitting transducer, a receiving transducer, An acoustic signal receiving circuit, an analog-to-digital conversion module and a main control module; the transmitting circuit generates a transmitting signal and is connected to the transmitting transducer; the transmitting transducer is installed at the bottom of the sewage pipe to emit an acoustic signal; and the receiving transducer is installed At the top of the sewage pipe, receiving an acoustic signal emitted by the transmitting transducer; the receiving circuit is connected to the receiving transducer, and the acoustic signal received by the receiving transducer is preamplified, gain controlled, bandpass filtered, and packaged.
  • the network detection processing is transmitted to the analog-to-digital conversion module, and the analog-to-digital conversion module converts the signal processed by the receiving circuit into a digital signal; the main control module connects the analog-to-digital conversion module through the data line, and the digital signal generated by the analog-to-digital conversion module Feature extraction is performed to obtain the presence and absence of solid waste in the sewage and the size information, and the output result.
  • the transmitting transducer and the receiving transducer are selected from a waterproof T/R40-16 transducer with a center frequency of 40 kHz, a directivity angle of 60 degrees, and a waterproof package.
  • the receiving circuit is composed of a preamplifier circuit composed of a front chip NJM2100, a gain control circuit composed of an AD603 chip, a 40 kHz band pass filter circuit composed of a MAX274 chip, an envelope detection circuit composed of a NE5532 chip, and an interface circuit of the S3C2440 microprocessor. composition.
  • the main control module includes an ARM9S3C2440 microprocessor, and the transmitting circuit is controlled by the main control module ARM9S3C2440 microprocessor to control the 4046 oscillating circuit to output a 40 kHz continuous signal.
  • the beneficial effects of the present invention are as follows: 1.
  • the sonar online monitoring of the fixed garbage in the sewage pipe can be effectively realized;
  • the simple and convenient acoustic signal continuous wave non-uniformity detection utilizes the wide pointing Sexual and symmetrical characteristics enable the existence of solid waste and the extraction of dimensional information in narrow, closed, water level changing pipes, avoiding the defects of traditional visible light, electromagnetic wave and ultrasonic detection methods in this environment;
  • the system is easy to install, use and maintain, and has low cost. It is easy to combine with sewage crushing grid to form an automatic monitoring and pulverizing treatment system for solid waste in sewage.
  • Figure 1 is a schematic diagram of the system of the present invention
  • FIG. 3 is a circuit diagram showing a connection between an acoustic signal receiving circuit and a main control module
  • FIG. 4 is a schematic diagram showing the waveform of the continuous signal envelope of the solid waste passing through the detection system and the received acoustic signal in the sewage pipe.
  • 4(a) is the received signal envelope diagram
  • FIG. 4(b) is the schematic diagram of the ultrasonic transmitting and receiving sensor arrangement and online monitoring of the passage of solid waste
  • FIG. 4(c) is the 40kHz continuous sine wave used by the transmitting circuit. Signal waveform diagram.
  • Embodiment An on-line monitoring sonar device for solid waste in a sewage pipe, as shown in FIG. 1, comprising a transmitting circuit 1, a transmitting transducer 2, a receiving transducer 3, an acoustic signal receiving circuit 4, and an analog to digital conversion Module 5 and main control module 6.
  • the transmitting circuit 1 generates a transmitting signal and is connected to the transmitting transducer 2.
  • the transmitting transducer 2 is mounted at the bottom of the sewer pipe 7 to emit an acoustic signal.
  • the receiving transducer 3 is mounted on the top of the sewer pipe 7 and receives an acoustic signal emitted by the transmitting transducer 2.
  • the receiving circuit 4 is connected to the receiving transducer 3, and the acoustic signal received by the receiving transducer 3 is transmitted to the analog-to-digital conversion module 5 via preamplification, gain control, band pass filtering and envelope detection processing, and analog to digital conversion
  • the module 5 converts the signal processed by the receiving circuit 4 into a digital signal.
  • the main control module 6 is connected to the analog-to-digital conversion module 5 through the data line, and performs feature extraction on the digital signal generated by the analog-to-digital conversion module 5 to obtain the presence or absence and size information of the solid waste in the sewage, and output the result.
  • the transmitting transducer 2 and the receiving transducer 3 are selected from a waterproof T/R40-16 transducer having a center frequency of 40 kHz and a directivity angle of 60 degrees, and a waterproof package.
  • the receiving circuit 4 is composed of a preamplifier circuit composed of a front chip NJM2100, a gain control circuit composed of an AD603 chip, a 40 kHz band pass filter circuit composed of a MAX274 chip, an envelope detection circuit composed of a NE5532 chip, and an interface circuit of an S3C2440 microprocessor. (As shown in Figure 3).
  • the main control module 6 includes an ARM9S3C2440 microprocessor, and the transmitting circuit is controlled by the main control module ARM9S3C2440 microprocessor to control the 4046 oscillating circuit to output a 40 kHz continuous signal.
  • the transmitting transducer 2 installed at the bottom of the sewer pipe 7 emits a continuous sinusoidal acoustic signal having a center frequency of 40 k Hz to realize the dimensional information monitoring of the solid waste by utilizing the non-uniform characteristics of the continuous wave signal.
  • the receiving acoustic signal sensor 3 mounted on the top of the pipe receives the acoustic signal.
  • the 4046 oscillator circuit is controlled by the main control module ARM9S3C2440 microprocessor to output a 40 kHz continuous signal. After the main control module 6 starts the acoustic signal transmission, the voltage-controlled oscillation circuit composed of the 4046 chip shown in FIG.
  • the acoustic signal received by the acoustic signal receiving circuit 4 is amplified by the preamplifier circuit, gain control, band pass filtering, and envelope detection, and then input into the 8-channel analog-to-digital conversion chip MAX118, and the S3C2440 microprocessor is controlled by the IO port GPB2, 3, 4
  • the input channel terminals A6 and A7 of the MAX118 control the read/write ports WR and RD of the MAX118 through the timer output pins TOUT0 and TOUT1 to perform analog-to-digital conversion of the sampling frequency of 20ksps, and the received signal envelopes are performed through the data lines DATA0 to DATA7.
  • the 8-bit analog-to-digital conversion result is transmitted to the main control module S3C2440 microprocessor.
  • the non-uniformity detection process of the received acoustic signal is processed by digital signal, and is processed by the ARM9S3C2440 microprocessor as the main control module.
  • the analog-to-digital converted acoustic reception signal envelope is characterized by non-uniformity in the S3C2440 microprocessor. Parameter extraction, judgment, alarm output.
  • the transmitting transducer 2 is installed at the bottom of the sewage pipe 7 to emit a 40 kHz continuous sine wave.
  • the signal (as shown in Fig. 4(c))
  • the receiving transducer 3 is installed at the bottom of the sewage pipe 7 to receive and extract the signal. Since the transmitting and receiving transducers have a wide transmitting and receiving directivity beam (the waterproof type T/R40 transmitting and receiving transducers used in this embodiment has a directional beam angle of 60 degrees, as shown in FIG. 4(b).
  • the dotted line is shown symmetrically and distributed symmetrically around the sensor centerline.
  • the amplitude of the signal envelope received by the receiving transducer 3 actually reflects the acoustic signal transmission characteristics in the directional beamwidth region, when the pipe is flowing through the sewage.
  • the solid waste is transmitted through the transmitting transducer 2, and receives the central axis of the transducer 3 (as indicated by a chain line in FIG. 4(b)), and the transmitting transducer 2 emits and is received and transduced.
  • the signal directional beam received by the device 3 undergoes a series of time symmetry effects such as unoccluded, partially occluded, totally occluded, partially occluded, and unoccluded, which are reflected on the extracted received signal envelope.
  • the depression degree k and the depression width w are respectively defined as (as shown in FIG.
  • the digital signal processing detection algorithms of the above parameters can all adopt algorithms commonly used in the art.
  • the degree of sag k reflects the phenomenon of sound propagation caused by solid non-uniformity such as solid waste in the sewage
  • the width w of the recess reflects the size information of the solid waste.
  • the larger the solid waste the larger the corresponding w parameter. Since the embodiment adopts continuous wave emission, continuous wave detection and feature extraction, the envelope non-uniformity feature is used to detect the size of the solid waste in the sewage with high precision, and real-time and on-line monitoring can be realized.
  • the amplitude variation of the received signal caused by the change of the sewage level between the transmitting transducer 2 and the receiving transducer 3 is automatically controlled by the gain control chip AD603 in the receiving circuit according to the voltage output by the main control module.
  • the specific implementation process is as follows: The main control processor receives and determines the current average signal amplitude, and controls the gain of the AD603 chip by outputting an appropriate control voltage from the digital analog output (DAC) port AINT2 pin of the main control module of the embodiment according to the current signal average amplitude (see FIG. 3).
  • the amplitude of the received signal can be adjusted to an appropriate range, without being affected by changes in the level of the sewage in the pipe (in the case of full overflow, the system can also be used when the transmitting and receiving transducers are immersed in the sewage). normal work).
  • the alarm threshold can be set. Once the non-uniformity parameter exceeds the alarm threshold, the alarm signal can be output, and the sewage pump station is activated.
  • the pulverizing equipment processes the solid waste in time to avoid the serious consequences of clogging. Due to continuous wave transmission and connection Receiving and processing can realize online and real-time processing of solid waste in sewage.
  • the main steps of on-line monitoring of sonar in solid waste in sewage pipes can be summarized as: acoustic signal transmission, reception, signal envelope extraction, non-uniform feature extraction, and judgment output steps.
  • the specific idea is to use a transmitting transducer 2 installed at the bottom of the sewage pipe 7 to emit a continuous sine wave, and the receiving transducer 3 installed at the top of the sewage pipe can obtain an acoustic signal transmitted from the bottom to the top, in the signal receiving circuit.
  • the gain control is used to maintain the amplitude is basically the same.
  • the amplitude variation and the symmetry variation characteristic parameters of the signal envelope are extracted in the main control module, according to the extracted non-uniformity characteristic parameters.
  • the judgment of solid waste information in sewage is carried out to realize on-line monitoring.
  • the acoustic signal transmitting and receiving steps respectively use the transmitting transducer 2 fixed at the bottom and the top position of the sewage pipe 7, and the receiving transducer 3 emits an acoustic signal and receives it;
  • the signal envelope extraction step receives the acoustic signal and performs preamplification, Gain control, band-pass filtering, and envelope extraction;
  • the non-uniform feature extraction step extracts the characteristics of the solid waste passing through the sewage in the envelope after analog-to-digital conversion of the signal envelope, and obtains the presence and size of the solid waste.
  • the size information; the judgment output step is judged according to the extracted non-uniform feature, and the judgment result is output for subsequent processing.
  • the conventional methods and devices using pulse signal detection are difficult to detect the existence and size of solid waste.
  • the size of the solid waste is detected by the azimuth symmetry of the wide directional beam of the universal transmitting and receiving transducers, and the simple and convenient continuous wave non-uniform feature detecting means is used to obtain the presence and size information of the solid waste in the sewage. Therefore, the use of complex, high-cost array technology to form a sharp detection beam is avoided; at the same time, the gain control in the receiving circuit 4 avoids the variation of the received signal amplitude caused by the change of the sewage level between the transmitting and receiving transducers. Impact.
  • the largest feature of the on-line monitoring sonar device for solid waste in the sewage pipe disclosed in the present invention is that the continuous wave non-uniformity detection of the acoustic signal is used to realize the narrow, closed and water level change in the sewage pipe channel by means of a simple and convenient acoustic beam non-uniformity detection.
  • the existence of solid waste and the extraction of dimensional information avoid various defects of the conventional visible light, electromagnetic wave, ultrasonic and other detection methods in the use environment.
  • the system is easy to install, use and maintain, and has low cost. It is easy to combine with sewage crushing grid to form an automatic monitoring and pulverizing treatment system for solid waste in sewage.

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Abstract

An on-line monitoring sonar apparatus for a solid waste in a sewage pipeline (7), including a transmitting circuit (1), a transmitting transducer (2), a receiving transducer (3), a sound signal receiving circuit (4), an analogue-to-digital conversion module (5) and a master control module (6). By means of sound signal transmitting and receiving, signal envelope extraction and heterogeneous characteristic extraction, existence information and dimension information of the solid waste in sewage are obtained, and a result is output. The apparatus can effectively realize on-line sonar monitoring of the solid waste in the sewage pipeline (7); by means of simple and convenient sound signal continuous wave heterogeneity detection and by utilizing wide directivity, extraction of the existence information and dimension information of the solid waste in a narrow, closed and water-level changing pipeline is realized, thereby avoiding various defects of traditional visible light, electromagnetic wave and ultrasonic wave detection methods in such a usage environment; a system is convenient to be installed, used and maintained, and is low in cost; and the apparatus can be conveniently combined with a sewage smashing grille so as to form an automatic monitoring and smashing processing system for the solid waste in the sewage.

Description

一种污水管渠中固体垃圾的在线监测声纳装置On-line monitoring sonar device for solid waste in sewage pipe 技术领域Technical field
本发明属于污水管道监测技术领域,具体来说是一种污水管渠中固体垃圾的在线监测声纳装置。The invention belongs to the technical field of sewage pipeline monitoring, and in particular relates to an on-line monitoring sonar device for solid waste in a sewage pipe.
背景技术Background technique
当前随着各类极端天气对社会影响加剧,保证污水管渠排水通畅重要性。特别是城市污水中各类纸板、广告牌、板材、树木等固体垃圾严重影响了泵站排水效率,在泵站设置粉碎格栅对污水管渠中固体垃圾进行及时破碎对保障排水畅通有重要作用。但目前缺乏对污水管渠中固定垃圾进行在线监测的专用装置,泵站中往往依靠定时工作、人工控制等方式来启动粉碎格栅,效率低且无法适应突发状况下固体垃圾造成的污水排水阻塞。申请号为201320053443.8的中国专利公开了名为“一种城镇污水处理系统”的实用新型专利,申请号201410136363.8的中国专利公开了名为“一种多功能跟踪采样联动系统“的发明专利,这些专利文献虽然提供了一些城市污水处理及监控的技术方案,但并没有针对以上问题提出可行的技术方案。At present, with the increasing impact of various types of extreme weather on the society, it is important to ensure the smooth drainage of sewage pipes. In particular, all kinds of solid waste such as cardboard, billboards, plates and trees in urban sewage seriously affect the drainage efficiency of the pumping station. It is important to set up the crushing grid at the pumping station to timely break the solid waste in the sewage pipe to ensure the smooth drainage. . However, there is currently no special device for on-line monitoring of fixed garbage in sewage pipes. Pump stations often rely on timed work and manual control to start the crushing grid, which is inefficient and cannot adapt to the sewage drainage caused by solid waste in emergencies. Blocked. The Chinese patent No. 201320053443.8 discloses a utility model patent entitled “A municipal sewage treatment system”, and the Chinese patent No. 201410136363.8 discloses an invention patent entitled “a multifunctional tracking and sampling linkage system”. Although the literature provides some technical solutions for urban sewage treatment and monitoring, it does not propose feasible technical solutions to the above problems.
研发一种在线监测声纳装置用于进行污水管渠中固体垃圾的在线监测,通过在线探测污水中较大尺寸的固体垃圾控制粉碎格栅启动粉碎作业,提高泵站粉碎格栅快速、高效处理各类污水阻塞问题的能力,成为客观必要。但考虑到污水管渠中污水混有大量的泥沙、杂质、污物等液体、固定颗粒,声阻抗不均匀,严重影响传统的光、电磁波、超声波信号在污水中的传播;同时,在不同排水状态下污水管渠的水位呈现较大的变化(枯水期水位极低,洪涝期溢满),无法保持安装在管渠中的各类探测信号发射、接收探头始终处于污水液面以上或以下,由于空气与液体的传输特性差异,收发探头之间变化液面导致的反射将严重影响光、电磁波、超声波等探测信号的正常接收;另一方面,由于需要探测污水中固体垃圾的大概尺寸以评估是否启动粉碎设备,在狭窄、界面反射严重的污水管渠内形成尖锐指向性波束进行一定空间分辨率的声信号探测也是极其困难的。因此,无法直接利用传统的可见光、电磁波或超声波信号探测方法或装置进行污水管渠中固体垃圾的探测。Develop an on-line monitoring sonar device for on-line monitoring of solid waste in sewage pipes, and start the crushing operation by online detection of large-sized solid waste in the sewage to control the crushing grid, and improve the rapid and efficient treatment of the crushing grid of the pumping station. The ability to block all types of sewage has become an objective necessity. However, considering that the sewage in the sewage pipe is mixed with a large amount of liquid, fixed particles such as sediment, impurities, dirt, etc., the acoustic impedance is not uniform, which seriously affects the transmission of traditional light, electromagnetic waves and ultrasonic signals in the sewage; The water level of the sewer pipe in the drainage state shows a large change (the water level in the dry season is extremely low, and the flood period is full), and the various types of detection signals emitted and received in the pipe can not be kept above or below the sewage level. Due to the difference in the transmission characteristics of air and liquid, the reflection caused by the change of the liquid level between the transmitting and receiving probes will seriously affect the normal reception of light, electromagnetic waves, ultrasonic waves and other detection signals; on the other hand, due to the need to detect the approximate size of solid waste in the sewage to evaluate Whether to start the pulverizing equipment, it is extremely difficult to form a sharp directional beam in a narrow and severely reflective sewage pipe to perform acoustic signal detection with a certain spatial resolution. Therefore, it is impossible to directly detect solid waste in sewage pipes by using conventional visible light, electromagnetic wave or ultrasonic signal detecting methods or devices.
发明内容Summary of the invention
为解决以上问题,本发明提供一种简单方便、可在线监测污水管渠中固体垃圾的在线监测声纳装置。In order to solve the above problems, the present invention provides an on-line monitoring sonar device which is simple and convenient and can monitor solid waste in a sewage pipe channel online.
本发明的上述目的是通过下列技术方案来实现的:The above object of the present invention is achieved by the following technical solutions:
一种污水管渠中固体垃圾的在线监测声纳装置,包括发射电路、发射换能器、接收换能器、 声信号接收电路、模数转换模块和主控模块;所述发射电路产生发射信号并连接到发射换能器;发射换能器安装在污水管渠的底部,发射声信号;接收换能器安装在污水管渠的顶部,接收发射换能器所发出的声信号;接收电路连接接收换能器,将接收换能器所接收到的声信号经前置放大、增益控制、带通滤波和包络检波处理后传送至模数转换模块,模数转换模块将经接收电路处理后的信号转换为数字信号;主控模块通过数据线连接模数转换模块,将模数转换模块所产生的数字信号进行特征提取,获得污水中固体垃圾的有无及尺寸信息,输出结果。An on-line monitoring sonar device for solid waste in a sewage pipe, comprising a transmitting circuit, a transmitting transducer, a receiving transducer, An acoustic signal receiving circuit, an analog-to-digital conversion module and a main control module; the transmitting circuit generates a transmitting signal and is connected to the transmitting transducer; the transmitting transducer is installed at the bottom of the sewage pipe to emit an acoustic signal; and the receiving transducer is installed At the top of the sewage pipe, receiving an acoustic signal emitted by the transmitting transducer; the receiving circuit is connected to the receiving transducer, and the acoustic signal received by the receiving transducer is preamplified, gain controlled, bandpass filtered, and packaged. The network detection processing is transmitted to the analog-to-digital conversion module, and the analog-to-digital conversion module converts the signal processed by the receiving circuit into a digital signal; the main control module connects the analog-to-digital conversion module through the data line, and the digital signal generated by the analog-to-digital conversion module Feature extraction is performed to obtain the presence and absence of solid waste in the sewage and the size information, and the output result.
所述发射换能器和接收换能器选用防水型T/R40-16换能器,其中心频率为40kHz,指向性角60度,防水封装。The transmitting transducer and the receiving transducer are selected from a waterproof T/R40-16 transducer with a center frequency of 40 kHz, a directivity angle of 60 degrees, and a waterproof package.
所述接收电路由前置芯片NJM2100组成的前置放大电路、AD603芯片组成的增益控制电路和MAX274芯片组成的40kHz带通滤波电路、NE5532芯片组成的包络检波电路和S3C2440微处理器的接口电路组成。The receiving circuit is composed of a preamplifier circuit composed of a front chip NJM2100, a gain control circuit composed of an AD603 chip, a 40 kHz band pass filter circuit composed of a MAX274 chip, an envelope detection circuit composed of a NE5532 chip, and an interface circuit of the S3C2440 microprocessor. composition.
所述主控模块包括ARM9S3C2440微处理器,发射电路由主控模块ARM9S3C2440微处理器控制4046振荡电路输出40kHz连续信号。The main control module includes an ARM9S3C2440 microprocessor, and the transmitting circuit is controlled by the main control module ARM9S3C2440 microprocessor to control the 4046 oscillating circuit to output a 40 kHz continuous signal.
采用上述技术方案后,本发明的有益效果是:1、能够有效地实现对污水管渠中固定垃圾进行声纳在线监测;2、借助简单、方便的声信号连续波非均匀性探测利用宽指向性且具有对称性的特性实现对狭窄、封闭、水位变化的管渠中固体垃圾的存在及尺寸信息的提取,避免了传统可见光、电磁波、超声波探测方法在该使用环境下的种种缺陷;3、系统安装、使用、维护方便,成本低,便于与污水粉碎格栅组合构成污水中固体垃圾的自动监测、粉碎处理系统。After adopting the above technical solution, the beneficial effects of the present invention are as follows: 1. The sonar online monitoring of the fixed garbage in the sewage pipe can be effectively realized; 2. The simple and convenient acoustic signal continuous wave non-uniformity detection utilizes the wide pointing Sexual and symmetrical characteristics enable the existence of solid waste and the extraction of dimensional information in narrow, closed, water level changing pipes, avoiding the defects of traditional visible light, electromagnetic wave and ultrasonic detection methods in this environment; The system is easy to install, use and maintain, and has low cost. It is easy to combine with sewage crushing grid to form an automatic monitoring and pulverizing treatment system for solid waste in sewage.
附图说明DRAWINGS
图1是本发明的系统原理图;Figure 1 is a schematic diagram of the system of the present invention;
图2是声信号发射电路及与主控模块连接电路图;2 is an acoustic signal transmitting circuit and a circuit diagram connected to the main control module;
图3是声信号接收电路与主控模块连接电路图;3 is a circuit diagram showing a connection between an acoustic signal receiving circuit and a main control module;
图4是污水管渠中固体垃圾经过检测系统与接收到的声信号连续信号包络波形示意图。其中:图4(a)为接收信号包络图;图4(b)为超声波发射接收传感器布置方式及在线监测固体垃圾通过的原理图;图4(c)为发射电路采用的40kHz连续正弦波信号波形图。Figure 4 is a schematic diagram showing the waveform of the continuous signal envelope of the solid waste passing through the detection system and the received acoustic signal in the sewage pipe. 4(a) is the received signal envelope diagram; FIG. 4(b) is the schematic diagram of the ultrasonic transmitting and receiving sensor arrangement and online monitoring of the passage of solid waste; and FIG. 4(c) is the 40kHz continuous sine wave used by the transmitting circuit. Signal waveform diagram.
主要符号说明Main symbol description
1、发射电路1, the transmitting circuit
2、发射换能器2, the launch transducer
3、接收换能器 3, receiving transducer
4、声信号接收电路4, acoustic signal receiving circuit
5、模数转换模块5, analog to digital conversion module
6、主控模块6, the main control module
7、污水管渠。7. Sewage pipe.
具体实施方式detailed description
下面结合附图和具体实施例对本发明作进一步说明。The invention will be further described below in conjunction with the drawings and specific embodiments.
实施例:一种污水管渠中固体垃圾的在线监测声纳装置,如图1所示,包括发射电路1、发射换能器2、接收换能器3、声信号接收电路4、模数转换模块5和主控模块6。发射电路1产生发射信号并连接到发射换能器2。发射换能器2安装在污水管渠7的底部,发射声信号。接收换能器3安装在污水管渠7的顶部,接收发射换能器2所发出的声信号。接收电路4连接接收换能器3,将接收换能器3所接收到的声信号经前置放大、增益控制、带通滤波和包络检波处理后传送至模数转换模块5,模数转换模块5将经接收电路4处理后的信号转换为数字信号。主控模块6通过数据线连接模数转换模块5,将模数转换模块5所产生的数字信号进行特征提取,获得污水中固体垃圾的有无及尺寸信息,输出结果。发射换能器2和接收换能器3选用防水型T/R40-16换能器,其中心频率为40kHz,指向性角60度,防水封装。接收电路4由前置芯片NJM2100组成的前置放大电路、AD603芯片组成的增益控制电路和MAX274芯片组成的40kHz带通滤波电路、NE5532芯片组成的包络检波电路和S3C2440微处理器的接口电路组成(如图3所示)。主控模块6包括ARM9S3C2440微处理器,发射电路由主控模块ARM9S3C2440微处理器控制4046振荡电路输出40kHz连续信号。Embodiment: An on-line monitoring sonar device for solid waste in a sewage pipe, as shown in FIG. 1, comprising a transmitting circuit 1, a transmitting transducer 2, a receiving transducer 3, an acoustic signal receiving circuit 4, and an analog to digital conversion Module 5 and main control module 6. The transmitting circuit 1 generates a transmitting signal and is connected to the transmitting transducer 2. The transmitting transducer 2 is mounted at the bottom of the sewer pipe 7 to emit an acoustic signal. The receiving transducer 3 is mounted on the top of the sewer pipe 7 and receives an acoustic signal emitted by the transmitting transducer 2. The receiving circuit 4 is connected to the receiving transducer 3, and the acoustic signal received by the receiving transducer 3 is transmitted to the analog-to-digital conversion module 5 via preamplification, gain control, band pass filtering and envelope detection processing, and analog to digital conversion The module 5 converts the signal processed by the receiving circuit 4 into a digital signal. The main control module 6 is connected to the analog-to-digital conversion module 5 through the data line, and performs feature extraction on the digital signal generated by the analog-to-digital conversion module 5 to obtain the presence or absence and size information of the solid waste in the sewage, and output the result. The transmitting transducer 2 and the receiving transducer 3 are selected from a waterproof T/R40-16 transducer having a center frequency of 40 kHz and a directivity angle of 60 degrees, and a waterproof package. The receiving circuit 4 is composed of a preamplifier circuit composed of a front chip NJM2100, a gain control circuit composed of an AD603 chip, a 40 kHz band pass filter circuit composed of a MAX274 chip, an envelope detection circuit composed of a NE5532 chip, and an interface circuit of an S3C2440 microprocessor. (As shown in Figure 3). The main control module 6 includes an ARM9S3C2440 microprocessor, and the transmitting circuit is controlled by the main control module ARM9S3C2440 microprocessor to control the 4046 oscillating circuit to output a 40 kHz continuous signal.
安装在污水管渠7底部的发射换能器2发射中心频率40k Hz的连续正弦波声信号,以利用连续波信号的非均匀特性实现固体垃圾的尺寸信息监测。安装在管渠顶部的接收声信号传感器3接收声信号。由主控模块ARM9S3C2440微处理器控制4046振荡电路输出40kHz连续信号。主控模块6启动声信号发射后,图2所示由4046芯片构成的压控振荡电路由S3C2440的GPB10端口输出低电平使能4046芯片输出中心频率40k Hz的连续振荡信号,推动发射换能器TS发射40kHz连续信号。声信号接收电路4接收到的声信号经过前置放大电路放大、增益控制、带通滤波、包络检波后输入8通道模数转换芯片MAX118,S3C2440微处理器通过IO口GPB2,3,4控制MAX118的输入通道端A6、A7,通过定时器输出脚TOUT0、TOUT1控制MAX118的读出/写入端口WR、RD进行采样频率20ksps的模数转换,通过数据线DATA0至DATA7对接收信号包络进行8bit模数转换结果到主控模块S3C2440微处理器的传送。接收声信号的非均匀性检测过程以数字信号处理,采用作为主控模块的ARM9S3C2440微处理器处理实现,模数转换后的声接收信号包络在S3C2440微处理器中进行非均匀性特征 参数的提取,判断,报警输出。The transmitting transducer 2 installed at the bottom of the sewer pipe 7 emits a continuous sinusoidal acoustic signal having a center frequency of 40 k Hz to realize the dimensional information monitoring of the solid waste by utilizing the non-uniform characteristics of the continuous wave signal. The receiving acoustic signal sensor 3 mounted on the top of the pipe receives the acoustic signal. The 4046 oscillator circuit is controlled by the main control module ARM9S3C2440 microprocessor to output a 40 kHz continuous signal. After the main control module 6 starts the acoustic signal transmission, the voltage-controlled oscillation circuit composed of the 4046 chip shown in FIG. 2 is outputted by the GPB10 port of the S3C2440 to enable the 4046 chip to output a continuous oscillation signal with a center frequency of 40k Hz to promote the transmission transduction. The TS transmits a 40 kHz continuous signal. The acoustic signal received by the acoustic signal receiving circuit 4 is amplified by the preamplifier circuit, gain control, band pass filtering, and envelope detection, and then input into the 8-channel analog-to-digital conversion chip MAX118, and the S3C2440 microprocessor is controlled by the IO port GPB2, 3, 4 The input channel terminals A6 and A7 of the MAX118 control the read/write ports WR and RD of the MAX118 through the timer output pins TOUT0 and TOUT1 to perform analog-to-digital conversion of the sampling frequency of 20ksps, and the received signal envelopes are performed through the data lines DATA0 to DATA7. The 8-bit analog-to-digital conversion result is transmitted to the main control module S3C2440 microprocessor. The non-uniformity detection process of the received acoustic signal is processed by digital signal, and is processed by the ARM9S3C2440 microprocessor as the main control module. The analog-to-digital converted acoustic reception signal envelope is characterized by non-uniformity in the S3C2440 microprocessor. Parameter extraction, judgment, alarm output.
对接收的连续正弦波信号包络进行非均匀性特征检测从而获取污水中固体垃圾信息的过程,下面结合图4进行具体描述:发射换能器2安装于污水管渠7底部发射40kHz连续正弦波信号(如图4(c)所示),接收换能器3安装于污水管渠7底部对信号进行接收及包络提取。由于发射、接收换能器具有的发射、接收指向性波束较宽(本实施例采用的防水型T/R40发射、接收换能器指向性波束角的宽度为60度,如图4(b)中虚线所示)且围绕传感器中心线对称分布,接收换能器3接收到的信号包络幅度实际上反映了在指向性波束宽度区域内的声信号传输特性,当管渠流过的污水中含有固体垃圾时,随着固体垃圾通过发射换能器2、接收换能器3的中轴线(如图4(b)中点划线所示),发射换能器2发射并被接收换能器3接收的信号指向性波束经历了未被遮挡、被部分遮挡、全部遮挡、被部分遮挡、未被遮挡这样一系列具有时间对称性的影响,反映在提取的接收信号包络上则呈现出如图4(a)所示类似倒梯形的非均匀特征。则,包络经过模拟数字转换进入主控模块后,只需采用数字信号处理算法对接收换能器3接收信号包络中倒梯形非均匀性部分的凹陷度k及凹陷宽度w进行参数检测,即可获取污水中固体垃圾有无及其尺寸的信息。凹陷度k及凹陷宽度w分别定义为(如图4(a)所示):w=信号幅度低于设定门限v的结束时刻t2-信号幅度低于设定门限v的起始时刻t1;k=t1到t2时刻之间信号幅度最小值;门限值v根据现场污水、泵站粉碎设备等情况进行设定。The process of detecting the non-uniformity characteristic of the received continuous sine wave signal envelope to obtain the solid waste information in the sewage is described in detail below with reference to FIG. 4: the transmitting transducer 2 is installed at the bottom of the sewage pipe 7 to emit a 40 kHz continuous sine wave. The signal (as shown in Fig. 4(c)), the receiving transducer 3 is installed at the bottom of the sewage pipe 7 to receive and extract the signal. Since the transmitting and receiving transducers have a wide transmitting and receiving directivity beam (the waterproof type T/R40 transmitting and receiving transducers used in this embodiment has a directional beam angle of 60 degrees, as shown in FIG. 4(b). The dotted line is shown symmetrically and distributed symmetrically around the sensor centerline. The amplitude of the signal envelope received by the receiving transducer 3 actually reflects the acoustic signal transmission characteristics in the directional beamwidth region, when the pipe is flowing through the sewage. When the solid waste is contained, the solid waste is transmitted through the transmitting transducer 2, and receives the central axis of the transducer 3 (as indicated by a chain line in FIG. 4(b)), and the transmitting transducer 2 emits and is received and transduced. The signal directional beam received by the device 3 undergoes a series of time symmetry effects such as unoccluded, partially occluded, totally occluded, partially occluded, and unoccluded, which are reflected on the extracted received signal envelope. A non-uniform feature resembling an inverted trapezoid as shown in Fig. 4(a). Then, after the envelope is converted into the main control module by analog-to-digital conversion, the digital signal processing algorithm is only needed to perform parameter detection on the concaveness k and the concave width w of the inverted trapezoidal non-uniformity portion in the received signal envelope of the receiving transducer 3. Information on the availability and size of solid waste in wastewater can be obtained. The depression degree k and the depression width w are respectively defined as (as shown in FIG. 4( a )): w = the signal amplitude is lower than the end time t of the set threshold v 2 - the signal amplitude is lower than the starting time t1 of the set threshold v; k = the minimum signal amplitude between time t1 and t2; the threshold value v is set according to the situation of on-site sewage, pumping station crushing equipment, etc.
上述各参数的数字信号处理检测算法均可采用本领域通用的算法。经过对接收信号包络非均匀性特征的检测提取,凹陷度k反映了污水中固体垃圾等固体非均匀性造成的声传播被阻隔现象,凹陷宽度w则反映了固体垃圾的尺寸信息,尺寸越大的固体垃圾其对应的w参数越大。由于本实施例采用的是连续波发射、连续波探测及特征提取,利用包络非均匀性特征对污水中固体垃圾尺寸的探测具有较高的精度,同时可实现实时、在线监测。前述由于发射换能器2与接收换能器3之间污水液面出现变化造成的接收信号幅度变化由接收电路中增益控制芯片AD603根据主控模块输出的电压进行自动控制,具体实现过程为:主控处理器接收并判断当前平均信号幅度,并根据当前信号平均幅度从本实施例主控模块的数字模拟输出(DAC)端口AINT2管脚输出适当的控制电压控制AD603芯片的增益(如图3所示),从而可调整接收信号的幅度在适当的范围,不受管渠中污水液面变化的影响(在污水溢满状态下,发射、接收换能器均浸没于污水中时系统也可正常工作)。The digital signal processing detection algorithms of the above parameters can all adopt algorithms commonly used in the art. After detecting and extracting the non-uniformity characteristics of the envelope of the received signal, the degree of sag k reflects the phenomenon of sound propagation caused by solid non-uniformity such as solid waste in the sewage, and the width w of the recess reflects the size information of the solid waste. The larger the solid waste, the larger the corresponding w parameter. Since the embodiment adopts continuous wave emission, continuous wave detection and feature extraction, the envelope non-uniformity feature is used to detect the size of the solid waste in the sewage with high precision, and real-time and on-line monitoring can be realized. The amplitude variation of the received signal caused by the change of the sewage level between the transmitting transducer 2 and the receiving transducer 3 is automatically controlled by the gain control chip AD603 in the receiving circuit according to the voltage output by the main control module. The specific implementation process is as follows: The main control processor receives and determines the current average signal amplitude, and controls the gain of the AD603 chip by outputting an appropriate control voltage from the digital analog output (DAC) port AINT2 pin of the main control module of the embodiment according to the current signal average amplitude (see FIG. 3). As shown, the amplitude of the received signal can be adjusted to an appropriate range, without being affected by changes in the level of the sewage in the pipe (in the case of full overflow, the system can also be used when the transmitting and receiving transducers are immersed in the sewage). normal work).
主控模块S3C2440进行包络波形的非均匀性参数凹陷度k及凹陷宽度w检测后,可设定报警门限,一旦非均匀性参数超过报警门限,即可输出报警信号,启动排污泵站的相关粉碎设备进行固体垃圾的及时处理,从而避免堵塞造成的严重后果。由于采用连续波发射及接 收处理,可实现对污水中固体垃圾的在线、实时处理。After the main control module S3C2440 performs the non-uniformity parameter of the envelope waveform, the sagging degree k and the recess width w are detected, the alarm threshold can be set. Once the non-uniformity parameter exceeds the alarm threshold, the alarm signal can be output, and the sewage pump station is activated. The pulverizing equipment processes the solid waste in time to avoid the serious consequences of clogging. Due to continuous wave transmission and connection Receiving and processing can realize online and real-time processing of solid waste in sewage.
实现污水管渠中固体垃圾的声纳在线监测的主要步骤可概括为:声信号发射、接收、信号包络提取、非均匀特征提取、判断输出步骤。具体思路为:利用安装在污水管渠7底部的发射换能器2发射连续正弦波,安装在污水管渠顶部的接收换能器3获取从底部向顶部传输的声信号,在信号接收电路中利用增益控制保持幅度基本一致,对信号进行放大、滤波、包络提取处理后,在主控模块中对信号包络的幅度变化及对称性变化特征参数进行提取,根据提取的非均匀性特征参数进行污水中固体垃圾信息判断,实现在线监测。The main steps of on-line monitoring of sonar in solid waste in sewage pipes can be summarized as: acoustic signal transmission, reception, signal envelope extraction, non-uniform feature extraction, and judgment output steps. The specific idea is to use a transmitting transducer 2 installed at the bottom of the sewage pipe 7 to emit a continuous sine wave, and the receiving transducer 3 installed at the top of the sewage pipe can obtain an acoustic signal transmitted from the bottom to the top, in the signal receiving circuit. The gain control is used to maintain the amplitude is basically the same. After the signal is amplified, filtered, and enveloped, the amplitude variation and the symmetry variation characteristic parameters of the signal envelope are extracted in the main control module, according to the extracted non-uniformity characteristic parameters. The judgment of solid waste information in sewage is carried out to realize on-line monitoring.
声信号发射接收步骤分别利用在污水管渠7底部、顶部位置固定的发射换能器2、接收换能器3发射声信号并接收;信号包络提取步骤通过接收声信号并进行前置放大、增益控制、带通滤波、包络提取;非均匀特征提取步骤则在对信号包络进行模数转换后进行包络中表征污水中固体垃圾通过的特征进行提取,获取固体垃圾的有无及尺寸大小信息;判断输出步骤根据提取的非均匀特征进行判断,并输出判断结果以供后续处理。针对污水管渠7中污水杂质、空间封闭狭小、液面变化的复杂情况,采用脉冲信号形式进行探测的各类常规方法及装置难以实现对固体垃圾存在及尺寸的检测。利用通用发射、接收换能器较宽的指向性波束具有的方位对称性进行固体垃圾的尺寸探测,采用简单方便的连续波非均匀特征探测手段来获取污水中固体垃圾的有无及尺寸信息,从而避免了使用复杂、高成本的阵列技术来形成尖锐探测波束;同时,在接收电路4中采用增益控制避免了发射、接收换能器间变化的污水液面造成的接收信号幅度变化对检测造成的影响。The acoustic signal transmitting and receiving steps respectively use the transmitting transducer 2 fixed at the bottom and the top position of the sewage pipe 7, and the receiving transducer 3 emits an acoustic signal and receives it; the signal envelope extraction step receives the acoustic signal and performs preamplification, Gain control, band-pass filtering, and envelope extraction; the non-uniform feature extraction step extracts the characteristics of the solid waste passing through the sewage in the envelope after analog-to-digital conversion of the signal envelope, and obtains the presence and size of the solid waste. The size information; the judgment output step is judged according to the extracted non-uniform feature, and the judgment result is output for subsequent processing. Aiming at the complicated situation of sewage impurities, narrow space and liquid level change in sewage pipe 7, the conventional methods and devices using pulse signal detection are difficult to detect the existence and size of solid waste. The size of the solid waste is detected by the azimuth symmetry of the wide directional beam of the universal transmitting and receiving transducers, and the simple and convenient continuous wave non-uniform feature detecting means is used to obtain the presence and size information of the solid waste in the sewage. Therefore, the use of complex, high-cost array technology to form a sharp detection beam is avoided; at the same time, the gain control in the receiving circuit 4 avoids the variation of the received signal amplitude caused by the change of the sewage level between the transmitting and receiving transducers. Impact.
本发明公开的污水管渠中固体垃圾在线监测声纳装置最大的特点在于借助简单、方便的声信号连续波非均匀性探测利用宽指向性波束实现对狭窄、封闭、水位变化的污水管渠中固体垃圾的存在及尺寸信息的提取,避免了传统可见光、电磁波、超声波等探测方法在该使用环境下的种种缺陷。同时,系统安装、使用、维护方便,成本低,便于与污水粉碎格栅组合构成污水中固体垃圾的自动监测、粉碎处理系统。The largest feature of the on-line monitoring sonar device for solid waste in the sewage pipe disclosed in the present invention is that the continuous wave non-uniformity detection of the acoustic signal is used to realize the narrow, closed and water level change in the sewage pipe channel by means of a simple and convenient acoustic beam non-uniformity detection. The existence of solid waste and the extraction of dimensional information avoid various defects of the conventional visible light, electromagnetic wave, ultrasonic and other detection methods in the use environment. At the same time, the system is easy to install, use and maintain, and has low cost. It is easy to combine with sewage crushing grid to form an automatic monitoring and pulverizing treatment system for solid waste in sewage.
以上所述仅为本发明的优选实施例而已,并不用于限制发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above is only the preferred embodiment of the present invention, and is not intended to limit the invention. Although the invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still The technical solutions described are modified, or some of the technical features are equivalently replaced. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and scope of the present invention are intended to be included within the scope of the present invention.

Claims (4)

  1. 一种污水管渠中固体垃圾的在线监测声纳装置,其特征在于:包括发射电路、发射换能器、接收换能器、声信号接收电路、模数转换模块和主控模块;所述发射电路产生发射信号并连接到发射换能器;发射换能器安装在污水管渠的底部,发射声信号;接收换能器安装在污水管渠的顶部,接收发射换能器所发出的信号;接收电路连接接收换能器,将接收换能器所接收到的声信号经前置放大、增益控制、带通滤波和包络检波处理后传送至模数转换模块,模数转换模块将经接收电路处理后的信号转换为数字信号;主控模块通过数据线连接模数转换模块,将模数转换模块所产生的数字信号进行特征提取,获得污水中固体垃圾的有无及尺寸信息,输出结果。An on-line monitoring sonar device for solid waste in a sewage pipe channel, comprising: a transmitting circuit, a transmitting transducer, a receiving transducer, an acoustic signal receiving circuit, an analog-to-digital conversion module and a main control module; The circuit generates a transmit signal and is coupled to the transmit transducer; the transmit transducer is mounted at the bottom of the sewer pipe to emit an acoustic signal; the receive transducer is mounted at the top of the sewer pipe to receive a signal from the transmit transducer; The receiving circuit is connected to the receiving transducer, and the acoustic signal received by the receiving transducer is transmitted to the analog-to-digital conversion module through preamplification, gain control, band pass filtering and envelope detection processing, and the analog to digital conversion module receives the received signal. The signal processed by the circuit is converted into a digital signal; the main control module is connected to the analog-to-digital conversion module through the data line, and the digital signal generated by the analog-to-digital conversion module is extracted to obtain the presence or absence and size information of the solid waste in the sewage, and the output result is obtained. .
  2. 根据权利要求1所述的污水管渠中固体垃圾的在线监测声纳装置,其特征在于:所述发射换能器和接收换能器选用防水型T/R40-16换能器,其中心频率为40kHz,指向性角60度,防水封装。The on-line monitoring sonar device for solid waste in a sewage pipe according to claim 1, wherein the transmitting transducer and the receiving transducer are selected from a waterproof T/R40-16 transducer, and a center frequency thereof. It is 40kHz, with a directional angle of 60 degrees and is waterproof.
  3. 根据权利要求1所述的污水管渠中固体垃圾的在线监测声纳装置,其特征在于:所述接收电路由前置芯片NJM2100组成的前置放大电路、AD603芯片组成的增益控制电路和MAX274芯片组成的40kHz带通滤波电路、NE5532芯片组成的包络检波电路和S3C2440微处理器的接口电路组成。The on-line monitoring sonar device for solid waste in a sewage pipe according to claim 1, wherein the receiving circuit comprises a preamplifier circuit composed of a front chip NJM2100, a gain control circuit composed of an AD603 chip, and a MAX274 chip. The 40kHz band pass filter circuit, the envelope detection circuit composed of NE5532 chip and the interface circuit of S3C2440 microprocessor are composed.
  4. 根据权利要求1所述的污水管渠中固体垃圾的在线监测声纳装置,其特征在于:所述主控模块包括ARM9 S3C2440微处理器,发射电路由主控模块ARM9 S3C2440微处理器控制4046振荡电路输出40kHz连续信号。 The on-line monitoring sonar device for solid waste in a sewage pipe according to claim 1, wherein the main control module comprises an ARM9 S3C2440 microprocessor, and the transmitting circuit is controlled by the main control module ARM9 S3C2440 microprocessor to 4046 oscillation. The circuit outputs a 40 kHz continuous signal.
PCT/CN2015/000440 2014-11-04 2015-06-23 On-line monitoring sonar apparatus for solid waste in sewage pipeline WO2016070488A1 (en)

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