WO2016068042A1

WO2016068042A1 - Film for forming protective coat and composite sheet for forming protective coat

Info

Publication number: WO2016068042A1
Application number: PCT/JP2015/079973
Authority: WO
Inventors: 力也小橋; 山本　大輔; 章生加太
Original assignee: リンテック株式会社
Priority date: 2014-10-29
Filing date: 2015-10-23
Publication date: 2016-05-06
Also published as: JP6585068B2; JPWO2016068042A1; KR102467143B1; TWI671338B; TW201620963A; CN113980535A; SG11201703250YA; CN107112219A; KR20170078630A

Abstract

This film for forming a protective coat contains an ultraviolet-curable component, the light transmittance at a wavelength of 375 nm being 8% or more, and the light transmittance at a wavelength of 550 nm being 12% or less. This film for forming a protective coat may further contain a coloring agent, and the coloring agent may be a red coloring agent.

Description

Protective film forming film and composite sheet for forming protective film

The present invention relates to a protective film-forming film, a protective film-forming sheet, and a protective film-forming film capable of forming a protective film on a workpiece such as a semiconductor wafer or a workpiece (for example, a semiconductor chip) obtained by processing the workpiece. It relates to a composite sheet.
This application claims priority based on Japanese Patent Application No. 2014-220295 filed in Japan on October 29, 2014, the contents of which are incorporated herein by reference.

In recent years, semiconductor devices have been manufactured by a mounting method called a face-down method. In this method, when a semiconductor chip having a circuit surface on which electrodes such as bumps are formed is mounted, the circuit surface side of the semiconductor chip is bonded to a chip mounting portion such as a lead frame. Therefore, the back surface side of the semiconductor chip on which no circuit is formed is exposed.

For this reason, a protective film made of a hard organic material is often formed on the back side of the semiconductor chip in order to protect the semiconductor chip. This protective film is formed using, for example, a film for semiconductor back surface or a dicing tape integrated wafer back surface protective film as disclosed in Patent Document 1 or 2.

Here, the protective film is generally formed of a thermosetting resin such as an epoxy resin. However, since the curing temperature of the thermosetting resin exceeds 130 ° C. and the curing time requires about 2 hours, it has been an obstacle to improving the production efficiency. Therefore, a protective film having a curing mechanism that can shorten the processing time has been desired.

In contrast, Patent Document 3 discloses (A) a polymer component made of an acrylic copolymer having no double bond, (B) an energy ray-curable component, (C) a dye and / or a pigment, (D An energy ray curable chip protecting film having an energy ray curable protective film forming layer comprising an inorganic filler and (E) a photopolymerization initiator that absorbs light in a long wavelength region of 350 nm or longer is disclosed. Yes. Since such an energy ray-curable film for chip protection is cured mainly by ultraviolet irradiation in a short time, a protective film can be easily formed, which can contribute to an improvement in production efficiency.

JP 2012-28396 A JP 2012-235168 A JP 2009-138026 A

However, the component (C) used in the examples of Patent Document 3 is a black pigment, and a film for protecting a chip containing such a black pigment has a low ultraviolet transmittance. Therefore, when ultraviolet rays are irradiated to cure the chip protection film, the ultraviolet rays cannot sufficiently reach the inside of the film or the surface opposite to the ultraviolet irradiation surface, and the chip protection film is not cured. May be enough. Thus, when the film for chip protection is insufficiently cured, a problem occurs in the function as the protective film, such as the protective film obtained being easily peeled off by heat or the like.

On the other hand, on the back surface of the semiconductor chip, grinding marks are usually left by back grinding processing applied to the semiconductor wafer. From the viewpoint of the appearance of the semiconductor chip, it is desirable that such grinding marks are not visible with the naked eye, and are preferably hidden by the protective film.

The present invention has been made in view of the actual situation as described above, and is capable of forming a protective film that is excellent in ultraviolet curability and that can form a protective film in which grinding marks present on a workpiece or a workpiece are not visible by visual inspection. An object is to provide a film, a protective film-forming sheet, and a protective film-forming composite sheet.

In order to achieve the above object, first, the present invention comprises a protective film containing an ultraviolet curable component, having a light transmittance of 8% or more at a wavelength of 375 nm and a light transmittance of 12% or less at a wavelength of 550 nm. A formed film is provided (Invention 1).

The protective film-forming film according to the above invention (Invention 1) is sufficiently cured by ultraviolet rays, and after ultraviolet curing, can form a protective film in which grinding marks present on the workpiece or workpiece are not visible.

In the above invention (Invention 1), a colorant may be further contained (Invention 2).

In the above invention (Invention 2), the colorant may be a red colorant (Invention 3).

In the above inventions (Inventions 2 and 3), the colorant may be an organic colorant (Invention 4).

In the above inventions (Inventions 2 to 4), the value W / T obtained by dividing the content W (% by mass) of the colorant in the protective film-forming film by the thickness T (μm) of the protective film-forming film is 0.01 to 0.5 (Invention 5).

In the above inventions (Inventions 1 to 5), when the protective film forming film is irradiated with ultraviolet rays having an illuminance of 215 mW / cm ² and a light amount of 187 mJ / cm ² from one side, the probe on the ultraviolet irradiation surface The ratio P2 / P1 of the probe tack peak value P2 on the surface opposite to the ultraviolet irradiation surface with respect to the tack peak value P1 may be 0.1 to 7 (Invention 6).

In the above inventions (Inventions 1 to 6), the light transmittance at a wavelength of 1600 nm may be 25% or more (Invention 7).

Second, the present invention provides a protective film-forming sheet comprising the protective film-forming film (Inventions 1 to 7) and a release sheet laminated on one or both surfaces of the protective film-forming film (Invention). 8). In this specification, “sheet” includes the concept of a tape.

Thirdly, the present invention provides a composite sheet for forming a protective film comprising a support sheet and the protective film-forming film (Inventions 1 to 7) laminated on one surface side of the support sheet (Invention 9). .

In the said invention (invention 9), the said support sheet may consist of a base material and the adhesive layer laminated | stacked on the said protective film formation film side of the said base material, or may consist of a base material (invention 10). .

According to the protective film-forming film, the protective film-forming sheet, and the protective film-forming composite sheet according to the present invention, the protective film is sufficiently cured by ultraviolet rays, and the grinding traces present on the workpiece or workpiece are not visually observed. Can be formed.

It is sectional drawing of the sheet | seat for protective film formation which concerns on one Embodiment of this invention. It is sectional drawing of the composite sheet for protective film formation which concerns on one Embodiment of this invention. It is sectional drawing of the composite sheet for protective film formation which concerns on other embodiment of this invention. It is sectional drawing which shows the usage example of the composite sheet for protective film formation which concerns on one Embodiment of this invention. 6 is a graph showing the measurement results of light transmittance in Test Example 1.

Hereinafter, embodiments of the present invention will be described.
[Protective film forming film]
The protective film-forming film according to this embodiment is for forming a protective film on a workpiece or a workpiece obtained by processing the workpiece. Examples of the workpiece include a semiconductor wafer, and examples of a workpiece obtained by processing the workpiece include a semiconductor chip. However, the present invention is not limited to these. When the work is a semiconductor wafer, the protective film is formed on the back side of the semiconductor wafer (the side on which no electrodes such as bumps are formed).

1. Physical Properties The protective film-forming film according to the present embodiment has a light transmittance of 8% or more at a wavelength of 375 nm and a light transmittance of 12% or less at a wavelength of 550 nm. The light transmittance in this specification is a value measured using an integrating sphere, and a spectrophotometer is used as a measuring instrument.

As will be described later, the protective film-forming film according to the present embodiment contains an ultraviolet curable component. As described above, when the light transmittance at a wavelength of 375 nm is 8% or more, ultraviolet rays are easily transmitted through the protective film-forming film, and accordingly, the ultraviolet curable components in the protective film-forming film are easily cured. Therefore, even when the protective film forming film is irradiated with ultraviolet rays from one side, the entire protective film forming film is sufficiently cured, and there is insufficient curing on the inside of the protective film forming film or on the surface opposite to the ultraviolet irradiation surface. It can prevent effectively.

From the viewpoint of curability of the protective film-forming film, the light transmittance at a wavelength of 375 nm of the protective film-forming film is preferably 10% or more, more preferably 13% or more, and 15% or more. Is more preferable, particularly 17% or more, and further preferably 20% or more. The upper limit of the light transmittance at a wavelength of 375 nm is not particularly limited, but is naturally determined by setting the light transmittance at a wavelength of 550 nm to 12% or less. Specifically, the light transmittance at a wavelength of 375 nm of the protective film-forming film is preferably 35% or less.

On the other hand, for example, on the back surface of the semiconductor chip, grinding marks are usually left by back grinding applied to the semiconductor wafer. When the light transmittance at a wavelength of 550 nm is 12% or less as described above, the protective film-forming film is difficult to transmit visible light. Therefore, the above-mentioned grinding mark is concealed by the protective film forming film (protective film) and hardly visible by visual inspection. Thereby, the external appearance of workpieces, such as a semiconductor chip, will be excellent.

From the viewpoint of the grinding mark concealing property, the light transmittance at a wavelength of 550 nm of the protective film-forming film is preferably 11% or less, particularly preferably 8% or less, and further preferably 5% or less. preferable. The lower limit of the light transmittance at a wavelength of 550 nm is not particularly limited, but is naturally determined by setting the light transmittance at a wavelength of 375 nm to 8% or more. Specifically, the light transmittance at a wavelength of 375 nm of the protective film forming film is preferably 0% or more.

In addition, the protective film-forming film according to this embodiment preferably has a light transmittance at a wavelength of 1600 nm of 25% or more, more preferably 40% or more, and particularly preferably 45% or more. Is preferably 50% or more. In a semiconductor chip or the like obtained by dicing a semiconductor wafer, a crack or the like may occur due to stress generated during processing. As described above, when the light transmittance at a wavelength of 1600 nm is 25% or more, infrared transmittance is improved, and infrared rays are obtained from the protective film forming film (or the protective film formed by the protective film forming film) side. Infrared inspection can be performed. Thereby, the crack etc. in workpieces, such as a semiconductor chip, can be discovered through a protective film formation film (protective film), and a product yield can be improved.

In addition, although the upper limit of the light transmittance of wavelength 1600nm is not specifically limited, By setting the light transmittance of wavelength 550nm to 12% or less, it will be decided naturally. Further, when using a workpiece (semiconductor chip or the like) on which a protective film is formed, the protective film-forming film has a light transmittance at a wavelength of 1600 nm of 90% or less, so that the workpiece easily affected by infrared rays from the outside can be obtained. Malfunction can be prevented.

The protective film-forming film according to the present embodiment may be composed of a single layer or a plurality of layers. However, the protective film-forming film may be composed of a plurality of layers. It preferably consists of layers. When the protective film-forming film is composed of a plurality of layers, it is preferable that the light transmittance is satisfied as a whole of the plurality of layers from the viewpoint of easy control of the light transmittance.

Further, in the protective film forming film according to the present embodiment, when the protective film forming film is irradiated with ultraviolet rays from one surface side, the side opposite to the ultraviolet irradiation surface with respect to the probe tack peak value P1 of the ultraviolet irradiation surface. The ratio P2 / P1 of the peak value P2 of the probe tack of the surface (hereinafter sometimes referred to as “ultraviolet irradiation opposite surface”) is preferably 0.1 to 7, and particularly preferably 0.5 to 4. Preferably, it is preferably 1 to 2. Note that setting P2 / P1 to a value lower than 1 means, for example, that the protective film forming film is composed of a plurality of layers, and there are more layers than the layer forming the ultraviolet irradiation surface in the layer forming the ultraviolet irradiation opposite surface. It is possible by blending the ultraviolet curable component (A) described later. The probe tack measurement method is based on JIS Z1023 1999, and is specifically as shown in the test examples described later.

When P2 / P1 is within the above range, the protective film forming film (protective film) is cured not only on the ultraviolet irradiation surface side but also on the ultraviolet irradiation opposite surface side, that is, the protective film forming film is in the thickness direction. It can be said that it is fully cured as a whole.

When the probe tack is expressed in terms of energy value, the ratio E2 / E1 of the probe tack energy value E2 on the ultraviolet irradiation opposite surface to the probe tack energy value E1 on the ultraviolet irradiation surface is 0.1 to 10. In particular, it is preferably 0.5 to 5, and more preferably 1 to 2.5. Note that setting E2 / E1 to a value lower than 1 means, for example, that the protective film-forming film is composed of a plurality of layers, and the number of layers forming the ultraviolet irradiation opposite surface is larger than the layer forming the ultraviolet irradiation surface. It is possible by blending the ultraviolet curable component (A) described later.

Here, the peak value P1 of the probe tack on the ultraviolet irradiation surface is preferably 0.05 to 1.5, particularly preferably 0.1 to 1, and more preferably 0.15 to 0.75. It is preferable that The energy value E1 of the probe tack on the ultraviolet irradiation surface is preferably 0.005 to 0.3, particularly preferably 0.008 to 0.15, and more preferably 0.01 to 0.00. 1 is preferable. That the peak value P1 and / or energy value E1 of the probe tack on the ultraviolet irradiation surface is in the above range, at least the ultraviolet irradiation surface side of the protective film forming film (protective film) is cured to a high degree. Can do.

2. Material The protective film formation film which concerns on this embodiment contains an ultraviolet curable component (A). The ultraviolet curable component (A) is preferably an uncured ultraviolet curable component, and particularly preferably an uncured ultraviolet curable component having adhesiveness.

Such a protective film-forming film is formed by stacking a protective film-forming film and a workpiece such as a semiconductor wafer and then curing the protective film-forming film by ultraviolet irradiation to form a durable protective film on a chip or the like. Can do. Since the said protective film formation film hardens | cures in a short time, it is excellent in production efficiency. Moreover, when a protective film formation film has adhesiveness, both can be bonded together when a workpiece | work, such as a semiconductor wafer, is piled up on a protective film formation film as mentioned above. Therefore, positioning can be reliably performed before the protective film forming film is cured. In addition, the protective film formation film may have adhesiveness at normal temperature, and may exhibit adhesiveness by heating.

Here, the light transmittance of the protective film-forming film hardly changes even before or after curing. Therefore, if the light transmittance at a wavelength of 375 nm of the protective film forming film before curing is 8% or more and the light transmittance at a wavelength of 550 nm is 12% or less, the wavelength of the protective film forming film (protective film) after curing is 375 nm. The light transmittance is 13% or more, and the light transmittance at a wavelength of 550 nm is 12% or less.

The protective film-forming film according to this embodiment preferably contains a colorant (B) in addition to the ultraviolet curable component (A). When the protective film-forming film contains the colorant (B), it becomes easy to control the light transmittance at a wavelength of 375 nm and a wavelength of 550 nm (further, a wavelength of 1600 nm) within the above-described range.

Moreover, it is preferable that the protective film formation film which concerns on this embodiment contains a filler (C) together with a coloring agent (B). Thereby, it becomes easier to control the light transmittance of the wavelength of 375 nm and the wavelength of 550 nm (and also the wavelength of 1600 nm) to the above-described ranges. Moreover, when a protective film formation film contains a filler, while being able to maintain the hardness of the protective film after hardening high, moisture resistance can be improved. Furthermore, the thermal expansion coefficient of the protective film after curing can be brought close to the thermal expansion coefficient of the semiconductor wafer, thereby reducing the warpage of the semiconductor wafer during processing.

The protective film-forming film according to this embodiment preferably further contains a thermosetting component (D). By heating the protective film-forming film further containing the thermosetting component (D), the adhesive strength of the protective film-forming film to the work and the strength of the cured protective film can be improved.
In addition, when a protective film formation film contains an ultraviolet curable component (A) and a coloring agent (B), the sum total of the ratio of an ultraviolet curable component (A) and the ratio of a coloring agent (B) will be 100 mass%. The ratio of the ultraviolet curable component (A) and the ratio of the colorant (B) are set. Similarly, when the protective film-forming film contains an ultraviolet curable component (A), a colorant (B) and a filler (C), the proportion of the ultraviolet curable component (A), the proportion of the colorant (B) and the filler ( The ratio of the ultraviolet curable component (A), the colorant (B) and the filler (C) is set so that the total ratio of C) is 100% by mass. When the protective film-forming film contains an ultraviolet curable component (A), a colorant (B), a filler (C), and a thermosetting component (D), the ratio of the ultraviolet curable component (A) and the colorant (B) UV curable component (A), colorant (B), filler (C), and thermosetting so that the total of the proportion of the filler, the proportion of filler (C) and the thermosetting component (D) is 100% by mass. The proportion of component (D) is set.

(1) UV curable component (A)
The ultraviolet curable component (A) may be a polymer (A1) having an ultraviolet curable group introduced, or an ultraviolet curable compound (A3) excluding the polymer (A1) having an ultraviolet curable group introduced. ) May be contained. When the ultraviolet curable component (A) in this embodiment contains an ultraviolet curable compound (A3), it is preferable to also contain a polymer such as a polymer (A2) that does not have ultraviolet curable properties. In the present specification, the term “polymer” includes the concept of “copolymer”.

(1-1) Polymer having ultraviolet curable group introduced (A1)
When the ultraviolet curable component (A) in this embodiment contains the polymer (A1) having an ultraviolet curable group introduced, the polymer (A1) may be contained as it is in the protective film-forming film. In addition, at least a part thereof may be contained as a crosslinked product by performing a crosslinking reaction with a crosslinking agent.

Examples of the polymer (A1) introduced with an ultraviolet curable group include a functional group-containing acrylic polymer (A1-1) containing a functional group-containing monomer containing a functional group as a constituent, and the functional group Examples thereof include an acrylic polymer which is a reaction product of a reactive group and a curable group-containing compound (A1-2) having an ultraviolet curable carbon-carbon double bond.

The functional group-containing acrylic polymer (A1-1) is a copolymerization reaction product of an acrylic monomer containing a functional group, an acrylic monomer not containing a functional group, and, if desired, a monomer other than the acrylic monomer. It is preferable. That is, the functional group-containing monomer is preferably an acrylic monomer containing a functional group.
In the present specification, the term “polymer” or “resin” or the like used for a substance in which a monomer is polymerized is a “polymer” composed of structural units derived from the monomer (also referred to as repeating units) or It means “resin” or the like.

As the functional group of the acrylic monomer containing a functional group (functional group of the functional group-containing monomer), one that can react with the substituent of the curable group-containing compound (A1-2) is selected. Examples of such a functional group include a hydroxy group, a carboxy group, an amino group, a substituted amino group, and an epoxy group, and among them, a hydroxy group is preferable. When the ultraviolet curable component (A) in the present embodiment contains a crosslinking agent, the functional group-containing acrylic polymer (A1-1) contains a functional group having a functional group that reacts with the crosslinking agent. It is preferable to contain a monomer as a constituent component, and the functional group-containing monomer may also serve as a functional group-containing monomer having a functional group capable of reacting with the substituent of the curable group-containing compound.

Examples of the acrylic monomer containing a hydroxy group (hydroxy group-containing monomer) include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, ( And (meth) acrylic acid hydroxyalkyl esters such as 2-hydroxybutyl (meth) acrylate, 3-hydroxybutyl (meth) acrylate, and 4-hydroxybutyl (meth) acrylate. Among these, 2-hydroxyethyl (meth) acrylate is preferable from the viewpoint of reactivity with the curable group-containing compound (A1-2). These may be used alone or in combination of two or more.

The acrylic monomer that does not contain a functional group preferably contains a (meth) acrylic acid alkyl ester monomer. Examples of (meth) acrylic acid alkyl ester monomers include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n-butyl (meth) acrylate, and (meth) acrylic acid n- Pentyl, n-hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, isooctyl (meth) acrylate, n-decyl (meth) acrylate, lauryl (meth) acrylate, myristyl (meth) acrylate, Examples include palmityl (meth) acrylate and stearyl (meth) acrylate. Among the (meth) acrylic acid alkyl ester monomers, those having 1 to 18 carbon atoms in the alkyl group are preferable, and those having 1 to 4 carbon atoms are particularly preferable. These may be used alone or in combination of two or more.

In addition to the above (meth) acrylic acid alkyl ester monomer, acrylic monomers not containing functional groups include, for example, methoxymethyl (meth) acrylate, methoxyethyl (meth) acrylate, ethoxymethyl (meth) acrylate, ( Non-crosslinkable acrylamides such as (meth) acrylic acid esters containing alkenyl groups such as ethoxyethyl (meth) acrylate and aromatic rings such as phenyl (meth) acrylate, acrylamide and methacrylamide (Meth) acrylic acid ester having a non-crosslinking tertiary amino group such as N, N-dimethylaminoethyl (meth) acrylate and N, N-dimethylaminopropyl (meth) acrylate may also be included.

Examples of monomers other than acrylic monomers include olefins such as ethylene and norbornene, vinyl acetate, and styrene.

In the functional group-containing acrylic polymer (A1-1), the proportion of the mass of the structural portion derived from the functional group-containing monomer in the total mass of the functional group-containing acrylic polymer (A1-1) is 0.1-50. The content is preferably 1% by mass, particularly preferably 1 to 40% by mass, and further preferably 3 to 30% by mass. As a result, the amount of the curable group introduced by the curable group-containing compound (A1-2) (and the amount of reaction with the crosslinking agent) is adjusted to a desired amount, and the degree of curing of the resulting protective film (degree of crosslinking) ) Can be controlled within a preferable range.

The functional group-containing acrylic polymer (A1-1) can be obtained by copolymerizing the above monomers by a conventional method. The polymerization mode of the functional group-containing acrylic polymer (A1-1) may be a random copolymer or a block copolymer.

The curable group-containing compound (A1-2) has a substituent that reacts with the functional group of the functional group-containing acrylic polymer (A1-1) and an ultraviolet curable carbon-carbon double bond. Examples of the substituent that reacts with the functional group of the functional group-containing acrylic polymer (A1-1) include an isocyanate group, an epoxy group, and a carboxy group. Among them, an isocyanate group that is highly reactive with a hydroxy group. Is preferred.

The curable group-containing compound (A1-2) preferably contains 1 to 5 ultraviolet curable carbon-carbon double bonds per molecule of the curable group-containing compound (A1-2), particularly 1 to It is preferable to include two.

Examples of such a curable group-containing compound (A1-2) include 2-methacryloyloxyethyl isocyanate, meta-isopropenyl-α, α-dimethylbenzyl isocyanate, methacryloyl isocyanate, allyl isocyanate, 1,1-bis ( Acryloyloxymethyl) ethyl isocyanate; acryloyl monoisocyanate compound obtained by reaction of diisocyanate compound or polyisocyanate compound with hydroxyethyl (meth) acrylate; diisocyanate compound or polyisocyanate compound, polyol compound, and hydroxyethyl (meth) acrylate And an acryloyl monoisocyanate compound obtained by the reaction. Among these, 2-methacryloyloxyethyl isocyanate is particularly preferable. As the curable group-containing compound (A1-2), one kind can be used alone, or two or more kinds can be used in combination.

The polymer (A1) into which the ultraviolet curable group has been introduced has a curable group derived from the curable group-containing compound (A1-2) as a functional group (curable group-containing compound (A1)). It is preferably contained in an amount of 20 to 120 mol%, particularly preferably 35 to 100 mol%, more preferably 50 to 100 mol%, based on the functional group reacting with the substituent of A1-2). Is preferred. When the curable group-containing compound (A1-2) is monofunctional, the upper limit is 100 mol%, but when the curable group-containing compound (A1-2) is polyfunctional, it exceeds 100 mol%. Sometimes. When the ratio of the curable group to the functional group is within the above range, the adhesive strength of the protective film after UV curing can be made extremely excellent.

The weight average molecular weight (Mw) of the polymer (A1) having an ultraviolet curable group introduced is preferably 100,000 to 2,000,000, and more preferably 300,000 to 1,500,000. In addition, the weight average molecular weight in this specification is the value of standard polystyrene conversion measured by the gel permeation chromatography (GPC) method.

(1-2) Polymer having no ultraviolet curing property (A2)
When the ultraviolet curable component (A) in this embodiment contains a polymer (A2) that does not have ultraviolet curable properties, the polymer (A2) may be contained as it is in the protective film-forming film, At least a part thereof may be contained as a crosslinked product by performing a crosslinking reaction with a crosslinking agent. Examples of the polymer (A2) include phenoxy resin, acrylic polymer (A2-1), urethane resin, polyester resin, rubber resin, acrylic urethane resin, and the like. Of these, the case of using the acrylic polymer (A2-1) will be described in detail.

A conventionally known acrylic polymer can be used as the acrylic polymer (A2-1). The acrylic polymer (A2-1) may be a homopolymer formed from one type of acrylic monomer, or may be a copolymer formed from a plurality of types of acrylic monomers. It may be a copolymer formed from one or more types of acrylic monomers and monomers other than acrylic monomers. Specific types of the compound that becomes the acrylic monomer are not particularly limited, and specific examples include (meth) acrylic acid, (meth) acrylic acid ester, and derivatives thereof (acrylonitrile, itaconic acid, and the like). Specific examples of (meth) acrylic acid esters include chain skeletons such as methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, and 2-ethylhexyl (meth) acrylate. Cyclic skeletons such as cyclohexyl (meth) acrylate, benzyl (meth) acrylate, isobornyl (meth) acrylate, dicyclopentanyl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, and imide acrylate (Meth) acrylate having a hydroxy group such as 2-hydroxyethyl (meth) acrylate and 2-hydroxypropyl (meth) acrylate; glycidyl (meth) acrylate, N-methyl Having a reactive functional group other than hydroxy group, such as Minoechiru (meth) acrylate (meth) acrylate. Examples of monomers other than acrylic monomers include olefins such as ethylene and norbornene, vinyl acetate, and styrene. When the acrylic monomer is an alkyl (meth) acrylate, the alkyl group preferably has 1 to 18 carbon atoms.

When the ultraviolet curable component (A) in the present embodiment contains a crosslinking agent, the acrylic polymer (A2-1) preferably has a reactive functional group that reacts with the crosslinking agent. The type of the reactive functional group is not particularly limited, and may be appropriately determined based on the type of the crosslinking agent.

For example, when the crosslinking agent is a polyisocyanate compound, examples of the reactive functional group possessed by the acrylic polymer (A2-1) include a hydroxy group, a carboxy group, and an amino group. A highly functional hydroxy group is preferred. Further, when the crosslinking agent is an epoxy compound, examples of the reactive functional group possessed by the acrylic polymer (A2-1) include a carboxy group, an amino group, an amide group, and the like. A highly functional carboxy group is preferred. The carboxy group is preferably 12 wt% or less based on the entire reactive functional group of the acrylic polymer (A2-1).

The method for introducing the reactive functional group into the acrylic polymer (A2-1) is not particularly limited. As an example, the acrylic polymer (A2-1) is formed using a monomer having a reactive functional group, Examples thereof include a method in which a structural unit based on a monomer having a reactive functional group is contained in the polymer skeleton. For example, when a hydroxy group is introduced into the acrylic polymer (A2-1), the acrylic polymer (A2-1) may be formed using a monomer having a hydroxy group such as 2-hydroxyethyl acrylate.

When the acrylic polymer (A2-1) has a reactive functional group, the reactive functional group occupies the total mass of the acrylic polymer (A2-1) from the viewpoint of making the degree of crosslinking in a favorable range. The proportion of the mass of the structural portion derived from the monomer having the above is preferably about 1 to 20% by mass, and more preferably 2 to 10% by mass.

The weight average molecular weight (Mw) of the acrylic polymer (A2-1) is preferably 10,000 to 2,000,000, more preferably 100,000 to 1,500,000 from the viewpoint of film forming properties at the time of coating. .

(1-3) UV curable compound (A3)
The ultraviolet curable component (A) may contain an ultraviolet curable compound (A3) excluding the polymer (A1) into which an ultraviolet curable group is introduced. It is preferable to contain the polymer (A2) that is not included. Moreover, it may replace with the polymer (A2) which does not have ultraviolet curing property, or may contain the polymer (A1) by which the ultraviolet curing group was introduce | transduced with this. The ultraviolet curable compound (A3) is a compound having an ultraviolet curable group and polymerized when irradiated with ultraviolet rays.

The ultraviolet curable group possessed by the ultraviolet curable compound (A3) is, for example, a group containing an ultraviolet curable carbon-carbon double bond, and examples thereof include a (meth) acryloyl group and a vinyl group. Can do.

Although it will not specifically limit as an example of an ultraviolet curable compound (A3) if it has said ultraviolet curable group, From a versatility viewpoint, it is a low molecular weight compound (monofunctional and polyfunctional monomer and oligomer). It is preferable. Specific examples of the low molecular weight ultraviolet curable compound (A3) include trimethylolpropane triacrylate, tetramethylolmethane tetraacrylate, pentaerythritol triacrylate, dipentaerythritol monohydroxypentaacrylate, dipentaerythritol hexaacrylate, and 1,4 -Cyclic aliphatic skeleton-containing acrylates such as butylene glycol diacrylate, 1,6-hexanediol diacrylate, dicyclopentadiene dimethoxydiacrylate, isobornyl acrylate, polyethylene glycol diacrylate, oligoester acrylate, urethane acrylate oligomer, epoxy-modified Acrylate compounds such as acrylate, polyether acrylate, itaconic acid oligomers It is below.

Also, examples of the ultraviolet curable compound (A3) include an epoxy resin having an ultraviolet curable group and a phenol resin having an ultraviolet curable group. As such a resin, for example, those described in JP 2013-194102 A can be used. Such a resin corresponds to a resin constituting the thermosetting component (C) described later, but also contributes to ultraviolet curing, and is therefore treated as an ultraviolet curable compound (A) in the present invention.

The UV curable compound (A3) usually has a molecular weight of about 100 to 30,000, preferably about 300 to 10,000. In general, the ultraviolet curable compound (A3) is used in a proportion of about 10 to 400 parts by weight, preferably about 30 to 350 parts by weight with respect to 100 parts by weight of the total amount of the polymer (A1) and the polymer (A2). It is done.

The protective film-forming film according to this embodiment preferably contains 5 to 89% by mass of the ultraviolet curable component (A), particularly preferably 10 to 80% by mass, based on the mass of the protective film-forming film. Further, it is preferable to contain 20 to 70% by mass. When the content of the ultraviolet curable component (A) is within the above range, it can be sufficiently cured by ultraviolet irradiation.

(2) Colorant (B)
As the colorant (B), for example, known pigments such as inorganic pigments, organic pigments, and organic dyes can be used. From the viewpoint of improving the light transmittance, the colorant (B) is An organic colorant is preferred. As described above, the characteristics of the protective film-forming film according to this embodiment or the preferable characteristics of the protective film-forming film according to this embodiment are that the light transmittance at a wavelength of 375 nm is 8% or more and the light transmittance at a wavelength of 550 nm. The characteristic is that the light transmittance is lower in a certain wavelength region than in a lower wavelength region, such as a rate of 12% or less. Here, when only the inorganic colorant is used, the light transmittance tends to increase linearly as the wavelength of the light increases (results of Test Example 1 described later, FIG. 5). reference). Therefore, when the protective film-forming film according to this embodiment contains only an inorganic colorant, it is not always easy to impart the above properties to the protective film-forming film according to this embodiment. On the other hand, when the protective film-forming film according to this embodiment contains an organic colorant, the protective film-forming film according to this embodiment can easily satisfy the above-described characteristics. . Further, from the viewpoint of enhancing the chemical stability of the colorant (specifically, the elution is difficult, the color transfer is difficult to occur, and the change over time is exemplified), the colorant (B) is a pigment. Preferably it consists of. Therefore, the colorant (B) contained in the protective film-forming film according to the present embodiment is preferably composed of an organic pigment. In addition, the coloring agent (B) which the protective film formation film which concerns on this embodiment contains may be comprised from multiple types of material.

Examples of organic pigments and organic dyes that are organic colorants include aminium dyes, cyanine dyes, merocyanine dyes, croconium dyes, squalium dyes, azurenium dyes, polymethine dyes, and naphthoquinone dyes. , Pyrylium dyes, phthalocyanine dyes, naphthalocyanine dyes, naphtholactam dyes, azo dyes, azo lake dyes, condensed azo dyes, indigo dyes, perinone dyes, perylene dyes, dioxazine dyes, quinacridone dyes , Isoindolinone dyes, quinophthalone dyes, pyrrole dyes, thioindigo dyes, metal complex dyes (metal complex dyes), dithiol metal complex dyes, indolephenol dyes, triallylmethane dyes, anthraquinone dyes, Dioxazine color , Naphthol dyes, azomethine dyes, benzimidazolone pigments, pyranthrone pigments and threne pigments, and the like.

Examples of inorganic pigments include carbon black, cobalt dyes, iron dyes, chromium dyes, titanium dyes, vanadium dyes, zirconium dyes, molybdenum dyes, ruthenium dyes, platinum dyes, ITO (indium) Tin oxide) dyes, ATO (antimony tin oxide) dyes, and the like.

The colorant (B) in the protective film-forming film according to the present embodiment may be composed of an organic colorant and an inorganic colorant.

Moreover, it is preferable that the protective film-forming film according to this embodiment contains a red colorant. When the protective film-forming film contains a red colorant, the light transmittance at a wavelength of 375 nm and a wavelength of 550 nm (more preferably, a wavelength of 1600 nm) can be more easily controlled within the above-described range. The red colorant may be a pigment or a dye. Examples of the red colorant include monoazo, diazo, azo lake, benzimidazolone, perylene, diketopyrrolopyrrole, condensed azo, anthraquinone, quinacridone, and the like. These can be used individually by 1 type or in mixture of 2 or more types.

Of these, diketopyrrolopyrrole red colorants are preferred. According to such a red colorant, the light transmittance at a wavelength of 375 nm and a wavelength of 550 nm can be easily controlled within the above-described range.

The content of the colorant (B) in the protective film-forming film is preferably determined according to the thickness of the protective film-forming film so that the light transmittance is in the range described above. Specifically, a value W / T obtained by dividing the content W (% by mass with respect to the total mass of the protective film forming film) of the colorant (B) in the protective film forming film by the thickness T (μm) of the protective film forming film. However, it is preferably 0.01 to 0.5, particularly preferably 0.03 to 0.3, and more preferably 0.05 to 0.25. When W / T is 0.5 or more, it is easy to control the light transmittance at a wavelength of 550 nm to 12% or less, and when W / T is 0.01 or less, the light transmittance at a wavelength of 375 nm is set to 13% or more. Easy to control.

(3) Filler (C)
Examples of the filler (C) include silica such as crystalline silica, fused silica and synthetic silica, and inorganic filler such as alumina and glass balloon. Among these, silica is preferable, synthetic silica is more preferable, and synthetic silica of the type in which α-ray sources that cause malfunction of the semiconductor device are removed as much as possible is optimal. Examples of the shape of the filler (C) include a spherical shape, a needle shape, and an indefinite shape, but a spherical shape is preferable, and a true spherical shape is particularly preferable. When the filler is spherical or true spherical, irregular reflection of light hardly occurs, and the above-described infrared inspection can be performed satisfactorily. Here, the irregular shape means a shape having an irregular surface shape. The irregular surface may be multifaceted or a single curved surface. When the surface is polyhedral, each surface may be a flat surface or a curved surface, or these may be mixed. When the surface is multifaceted, the area of each face may be different. The surface shape may have a protruding shape or may have a concave shape.

In addition to the inorganic filler, a functional filler may be blended in the protective film-forming film. As the functional filler, for example, a conductive filler in which gold, silver, copper, nickel, aluminum, stainless steel, carbon, ceramic, nickel, aluminum, or the like is coated with silver for the purpose of imparting conductivity after die bonding. And for the purpose of imparting thermal conductivity, metal materials such as gold, silver, copper, nickel, aluminum, magnesium, stainless steel, silicon, germanium and their alloys, oxides, nitrides, hydroxides, etc. Examples include thermally conductive fillers such as boron nitride.

The average particle size of the filler (C) (particularly silica filler) is preferably 0.01 to 10 μm, more preferably 0.01 to 3 μm, and particularly preferably 0.03 to 2 μm. Furthermore, it is preferably 0.05 to 1 μm. When the average particle size of the filler (C) is 0.01 μm or more, it is easy to control the light transmittance at a wavelength of 550 nm to 13% or less so that grinding marks on a semiconductor chip or the like cannot be visually observed. On the other hand, the surface state of a protective film formation film can be favorably maintained as the average particle diameter of a filler (C) is 10 micrometers or less. Further, when the average particle diameter of the filler (C) is 3 μm or less, infrared reflection can be suppressed and infrared inspection can be performed satisfactorily.

The average particle size of the filler (C) of less than 1 μm in the present specification is a value measured by a dynamic light scattering method using a particle size distribution measuring device (Nikkiso Co., Ltd., Nanotrack Wave-UT151). . The average particle size of 1 μm or more of the filler (C) is a value measured by a laser diffraction / scattering method using a particle size distribution measuring device (manufactured by Nikkiso Co., Ltd., Microtrac MT3000II).

The content of the filler (C) (particularly silica filler) in the protective film-forming film is preferably 10 to 80% by mass, particularly 20 to 70% by mass, based on the mass of the protective film-forming film. More preferably, the content is 30 to 65% by mass. When the blending amount of the filler is 10% by mass or more, it is easy to control the light transmittance at a wavelength of 550 nm to 13% or less so that grinding marks on a semiconductor chip or the like cannot be visually observed. On the other hand, when the blending amount of the filler (C) is 80% by mass or less, the protective film-forming film can be sufficiently cured by ultraviolet irradiation.

(4) Thermosetting component (D)
Examples of the thermosetting component (D) include epoxy resins, phenol resins, melamine resins, urea resins, polyester resins, urethane resins, acrylic resins, polyimide resins, benzoxazine resins, and mixtures thereof. Among these, an epoxy resin, a phenol resin, and a mixture thereof are preferably used.

Epoxy resin has the property of forming a three-dimensional network and forming a strong film when heated. As such an epoxy resin, conventionally known various epoxy resins are used, and those having a molecular weight of about 300 to 2000 are usually preferred, and those having a molecular weight of 300 to 500 are particularly preferred. Further, it is preferably used in a form in which a normal and liquid epoxy resin having a molecular weight of 330 to 400 is blended with a solid epoxy resin having a molecular weight of 400 to 2500, particularly 500 to 2000 at room temperature. The epoxy equivalent of the epoxy resin is preferably 50 to 5000 g / eq.

Specific examples of such epoxy resins include glycidyl ethers of phenols such as bisphenol A, bisphenol F, resorcinol, phenyl novolac, and cresol novolac; glycidyl ethers of alcohols such as butanediol, polyethylene glycol, and polypropylene glycol; Glycidyl ethers of carboxylic acids such as phthalic acid, isophthalic acid, tetrahydrophthalic acid; glycidyl type or alkyl glycidyl type epoxy resins in which active hydrogen bonded to nitrogen atom such as aniline isocyanurate is substituted with glycidyl group; vinylcyclohexane diepoxide; 3,4-epoxycyclohexylmethyl-3,4-dicyclohexanecarboxylate, 2- (3,4-epoxy) cyclohexyl-5,5-spiro (3,4 As such epoxy) cyclohexane -m- dioxane, carbon in the molecule - epoxy is introduced by for example oxidation to carbon double bond include a so-called alicyclic epoxides. In addition, an epoxy resin having a biphenyl skeleton, a dicyclohexadiene skeleton, a naphthalene skeleton, or the like can also be used.

Among these, bisphenol-based glycidyl type epoxy resins, o-cresol novolac type epoxy resins and phenol novolac type epoxy resins are preferably used. These epoxy resins can be used alone or in combination of two or more.

In the case of using an epoxy resin, it is preferable to use a thermally activated latent epoxy resin curing agent in combination as an auxiliary agent. The thermally activated latent epoxy resin curing agent is a type of curing agent that does not react with the epoxy resin at room temperature but is activated by heating at a certain temperature or more and reacts with the epoxy resin. The heat activated latent epoxy resin curing agent is activated by a method in which active species (anions and cations) are generated by a chemical reaction by heating; the epoxy resin is stably dispersed in the epoxy resin at around room temperature and is heated at a high temperature. And a method of initiating a curing reaction by dissolving or dissolving with a molecular sieve; a method of initiating a curing reaction by elution with a molecular sieve encapsulated type curing agent at a high temperature;

Specific examples of the thermally active latent epoxy resin curing agent include various onium salts, dibasic acid dihydrazide compounds, dicyandiamide, amine adduct curing agents, high melting point active hydrogen compounds such as imidazole compounds, and the like. These thermally activated latent epoxy resin curing agents can be used singly or in combination of two or more. The heat-activatable latent epoxy resin curing agent as described above is preferably 0.1 to 20 parts by weight, particularly preferably 0.2 to 10 parts by weight, and still more preferably 0.8 to 100 parts by weight of the epoxy resin. It is used at a ratio of 3 to 5 parts by weight.

As the phenolic resin, a condensate of phenols such as alkylphenol, polyhydric phenol, naphthol and aldehydes is used without any particular limitation. Specifically, phenol novolak resin, o-cresol novolak resin, p-cresol novolak resin, t-butylphenol novolak resin, dicyclopentadiene cresol resin, polyparavinylphenol resin, bisphenol A type novolak resin, or modified products thereof Etc. are used.

The phenolic hydroxyl group contained in these phenolic resins can easily undergo an addition reaction with the epoxy group of the above epoxy resin by heating to form a cured product having high impact resistance. For this reason, you may use together an epoxy resin and a phenol-type resin.

The content of the thermosetting component (D) in the protective film-forming film is preferably 1 to 85% by weight, particularly preferably 2 to 75% by weight, based on the weight of the protective film-forming film. Further, it is preferably 5 to 70% by mass. The content of the thermosetting component (D) is within the above-mentioned range, so that the effect of adhering the protective film-forming film to the work by thermosetting and the strength of the cured protective film can be obtained without interfering with the ultraviolet curing property. Can be improved.

(5) Other components The protective film formation film which concerns on this embodiment may contain a photoinitiator. By containing a photopolymerization initiator, the curing time and the amount of light irradiation of the ultraviolet curable component (A) can be reduced. The photopolymerization initiator is preferably 0.1 to 15% by mass with respect to the mass of the ultraviolet curable component (A).

Specific examples of the photopolymerization initiator include benzophenone, acetophenone, benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin isobutyl ether, benzoin benzoic acid, methyl benzoin benzoate, benzoin dimethyl ketal, 2,4 -Diethylthioxanthone, 1-hydroxycyclohexyl phenyl ketone, benzyldiphenyl sulfide, tetramethylthiuram monosulfide, azobisisobutyronitrile, benzyl, dibenzyl, diacetyl, β-chloranthraquinone, (2,4,6-trimethyl Benzyldiphenyl) phosphine oxide, 2-benzothiazole-N, N-diethyldithiocarbamate, oligo {2-hydroxy-2-methyl- - [4- (1-propenyl) phenyl] propanone}, and 2,2-dimethoxy-1,2-and the like. These may be used alone or in combination of two or more.

Moreover, the protective film-forming film according to this embodiment may contain a chain transfer agent. By containing the chain transfer agent, an effect that ultraviolet curing easily proceeds inside the protective film-forming film in the thickness direction is expected. As the chain transfer agent, for example, those described in JP2012-207179A can be used.

Further, the protective film-forming film according to this embodiment may contain a coupling agent. By containing the coupling agent, after curing of the protective film-forming film, the adhesiveness and adhesion between the protective film and the workpiece can be improved without impairing the heat resistance of the protective film, and water resistance ( (Moisture and heat resistance) can be improved. As the coupling agent, a silane coupling agent is preferable because of its versatility and cost merit.

Examples of the silane coupling agent include γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropylmethyldiethoxysilane, β- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, γ- (methacryloxy). Propyl) trimethoxysilane, γ-aminopropyltrimethoxysilane, N-6- (aminoethyl) -γ-aminopropyltrimethoxysilane, N-6- (aminoethyl) -γ-aminopropylmethyldiethoxysilane, N -Phenyl-γ-aminopropyltrimethoxysilane, γ-ureidopropyltriethoxysilane, γ-mercaptopropyltrimethoxysilane, γ-mercaptopropylmethyldimethoxysilane, bis (3-triethoxysilylpropyl) tetrasulfane, methyltri Methoxysila And methyltriethoxysilane, vinyltrimethoxysilane, vinyltriacetoxysilane, and imidazolesilane. These can be used individually by 1 type or in mixture of 2 or more types.

The protective film-forming film according to this embodiment may contain a crosslinking agent such as an organic polyvalent isocyanate compound, an organic polyvalent imine compound, and an organometallic chelate compound in order to adjust the cohesive force before curing. Further, the protective film-forming film may contain an antistatic agent in order to suppress static electricity and improve the reliability of the chip. Furthermore, the protective film-forming film may contain a flame retardant such as a phosphoric acid compound, a bromine compound, or a phosphorus compound in order to enhance the flame retardance performance of the protective film and improve the reliability as a package.

3. Thickness The thickness of the protective film-forming film is preferably 3 to 300 μm, particularly preferably 5 to 200 μm, more preferably 7 to 100 μm, in order to effectively exert the function as a protective film. Preferably there is. Here, the thickness of a protective film formation film is the value represented by the average which measured thickness with the contact-type thickness meter in arbitrary five places of a protective film formation film. When measuring the thickness of the protective film-forming film, it is difficult to directly apply a contact-type thickness meter. In the state where other films such as a base film and a release material to be described later are overlaid. The total thickness may be measured in the same manner as described above, and may be calculated by taking the difference from the thickness of another film that has been overlaid (measured by the same method as described above).

[Protective film forming sheet]
FIG. 1 is a cross-sectional view of a protective film forming sheet according to an embodiment of the present invention. As shown in FIG. 1, the protective film-forming sheet 2 according to this embodiment includes a protective film-forming film 1 and a release layer laminated on one surface (the lower surface in FIG. 1) of the protective film-forming film 1. And a sheet 21. However, the release sheet 21 is peeled off when the protective film forming sheet 2 is used.

The release sheet 21 protects the protective film-forming film 1 until the protective film-forming sheet 2 is used, and is not necessarily required. The configuration of the release sheet 21 is arbitrary, and examples thereof include a plastic film in which the film itself is peelable from the protective film-forming film 1 and a film obtained by peeling the plastic film with a release agent or the like. Specific examples of the plastic film include polyester films such as polyethylene terephthalate, polybutylene terephthalate, and polyethylene naphthalate, and polyolefin films such as polypropylene and polyethylene. As the release agent, silicone-based, fluorine-based, long-chain alkyl-based, and the like can be used, and among these, a silicone-based material that is inexpensive and provides stable performance is preferable. The thickness of the release sheet 21 is not particularly limited, but is usually about 20 to 250 μm.

The release sheet 21 as described above may also be laminated on the other surface (the upper surface in FIG. 1) of the protective film forming film 1. That is, the protective film forming film 1 may be sandwiched between the first release sheet 21 and the second release sheet 21. In this case, it is preferable that the release force of one release sheet 21 is increased to obtain a heavy release release sheet, and the release force of the other release sheet 21 is reduced to provide a light release release sheet.

In order to manufacture the protective film-forming sheet 2 according to the present embodiment, the release surface of the release sheet 21 (a surface having peelability; usually a surface subjected to a release treatment, but is not limited thereto). A protective film forming film 1 is formed. Specifically, a coating agent for a protective film-forming film containing a curable adhesive constituting the protective film-forming film 1 and, if desired, further a solvent is prepared, and a roll coater, a knife coater, a roll knife coater, an air knife The protective film-forming film 1 is formed by applying to the release surface of the release sheet 21 with a coating machine such as a coater, die coater, bar coater, gravure coater, curtain coater, and drying.

A method of manufacturing a chip with a protective film from a semiconductor wafer as a workpiece by using the protective film forming sheet 2 according to the present embodiment will be described below. First, the protective film forming film 1 of the protective film forming sheet 2 is attached to the back surface of the semiconductor wafer having a circuit formed on the front surface and subjected to back grinding. At this time, if desired, the protective film-forming film 1 may be heated to exhibit adhesiveness.

Next, the release sheet 21 is peeled from the protective film forming film 1. Thereafter, the protective film forming film 1 is irradiated with ultraviolet rays, the protective film forming film 1 is cured to form a protective film, and a semiconductor wafer with a protective film is obtained. If desired, the protective film-forming film 1 may be heated before or after the ultraviolet irradiation. In addition, you may perform hardening of the protective film formation film 1 after a dicing process.

Since the protective film-forming film 1 according to this embodiment is excellent in ultraviolet curability when the light transmittance at a wavelength of 375 nm is 8% or more, the film is sufficiently cured as a whole by the above-described ultraviolet irradiation. Irradiation of the ultraviolet to the protection film forming film 1 is preferably 50 ~ 1000mJ / cm ² in quantity, especially 100 ~ 500mJ / cm ² preferably.

When a semiconductor wafer with a protective film is obtained as described above, the protective film is irradiated with laser light as desired to perform laser printing. In addition, you may perform this laser printing before hardening of the protective film formation film 1. FIG.

Then, using a desired dicing sheet, the semiconductor wafer with a protective film is diced according to a conventional method to obtain a chip having a protective film (chip with a protective film). Thereafter, if necessary, the dicing sheet is expanded in the plane direction, and a chip with a protective film is picked up from the dicing sheet.

In the chip with protective film obtained as described above, the protective film forming film 1 (protective film) has a light transmittance of 12% or less at a wavelength of 550 nm, so that grinding marks due to back grinding are concealed by the protective film. Since it cannot be seen visually, it has an excellent appearance.

Further, when the light transmittance at a wavelength of 1600 nm of the protective film forming film 1 is 25% or more, the infrared light transmittance in the protective film forming film 1 (protective film) is improved, and the chip with the protective film and the protective film are protected. The semiconductor wafer with a film can be subjected to infrared inspection through a protective film. Therefore, cracks and the like can be found by infrared inspection, and the product yield can be improved.

The infrared inspection is an inspection performed using infrared rays, and by acquiring infrared rays from a workpiece such as a semiconductor wafer with a protective film or a workpiece such as a chip with a protective film through the protective film. It can be carried out. The wavelength of the infrared rays to be obtained is usually 800 to 2800 nm, preferably 1100 to 2100 nm. As an infrared inspection apparatus, a known apparatus such as an infrared camera or an infrared microscope can be used.

[Composite sheet for protective film formation]
FIG. 2 is a cross-sectional view of a protective film-forming composite sheet according to an embodiment of the present invention. As shown in FIG. 2, the protective film-forming composite sheet 3 according to this embodiment includes a support sheet 4 in which an adhesive layer 42 is laminated on one surface of a substrate 41, and an adhesive layer of the support sheet 4. The protective film forming film 1 laminated on the 42 side and the jig adhesive layer 5 laminated on the peripheral edge of the protective film forming film 1 opposite to the support sheet 4 are configured. In other words, the composite sheet 3 for forming the protective film includes the base material 41, the adhesive layer 42 on the base material 41, the protective film forming film 1 on the adhesive layer 42, and the jig on the protective film forming film 1. Pressure-sensitive adhesive layer 5. The jig pressure-sensitive adhesive layer 5 is located at the peripheral edge of the protective film-forming film 1 when viewed from the normal direction of the surface of the protective film-forming film 1. The jig pressure-sensitive adhesive layer 5 is a layer for bonding the protective film-forming composite sheet 3 to a jig such as a ring frame.

When processing a workpiece, the composite sheet 3 for forming a protective film according to the present embodiment is attached to the workpiece and holds the workpiece, and the protective film is formed on the workpiece or a workpiece obtained by processing the workpiece. Is used to form This protective film is composed of a protective film-forming film 1, preferably a cured protective film-forming film 1.

As an example, the composite sheet 3 for forming a protective film according to the present embodiment is used to hold a semiconductor wafer during dicing processing of a semiconductor wafer as a workpiece and to form a protective film on a semiconductor chip obtained by dicing. However, the present invention is not limited to this. In this case, the support sheet 4 of the protective film-forming composite sheet 3 is usually referred to as a dicing sheet.

1. Support Sheet The support sheet 4 of the protective film-forming composite sheet 3 according to the present embodiment may include a base material 41 and an adhesive layer 42 laminated on one surface of the base material 41. The support sheet 4 is preferably composed only of the base material 41. In this case, when the protective film-forming film 1 of the present embodiment is cured by ultraviolet irradiation, it becomes easy to pick up the chip with the protective film from the support sheet 4 in an example of a method for using the protective film-forming composite sheet described below. There is an advantage. In addition, when the support sheet 4 consists only of the base material 41, the primer layer, the antistatic layer, the heat-resistant layer, the stress relaxation layer, etc. may be provided in the base material 41.

1-1. The base material 41 of the support sheet 4 is not particularly limited as long as the base material 41 is suitable for workpiece processing, for example, dicing and expanding of a semiconductor wafer. Usually, a resin-based material is the main material. It is comprised from a film (henceforth "resin film").

Specific examples of resin films include polyethylene films such as low density polyethylene (LDPE) films, linear low density polyethylene (LLDPE) films, and high density polyethylene (HDPE) films, polypropylene films, polybutene films, polybutadiene films, and polymethylpentene films. Polyolefin films such as ethylene-norbornene copolymer film and norbornene resin film; ethylene-vinyl acetate copolymer film, ethylene- (meth) acrylic acid copolymer film, ethylene- (meth) acrylic acid ester copolymer Ethylene copolymer films such as films; Polyvinyl chloride films such as polyvinyl chloride films and vinyl chloride copolymer films; Polyethylene terephthalate films, Polybutylene films Polyester film such as terephthalate film; polyurethane film; polyimide film; polystyrene films; polycarbonate films; and fluorine resin film. Further, modified films such as these crosslinked films and ionomer films are also used. The substrate 41 may be a film made of one of these, or may be a laminated film in which two or more of these are combined. In addition, “(meth) acrylic acid” in the present specification means both acrylic acid and methacrylic acid. The same applies to other similar terms. Among these, polyolefin films are preferable from the viewpoints of environmental safety, cost, and the like.

The resin film may be subjected to a surface treatment such as an oxidation method or a concavo-convex method or a primer treatment on one or both sides as desired for the purpose of improving the adhesion with the pressure-sensitive adhesive layer 42 laminated on the surface. it can. Examples of the oxidation method include corona discharge treatment, plasma discharge treatment, chromium oxidation treatment (wet), flame treatment, hot air treatment, ozone, ultraviolet irradiation treatment, and the like. Examples include a thermal spraying method.

The base material 41 may contain various additives such as a colorant, a flame retardant, a plasticizer, an antistatic agent, a lubricant, and a filler in the resin film.

The thickness of the base material 41 is not particularly limited as long as it can function properly in each process in which the protective film-forming composite sheet 3 is used. The range is preferably 20 to 450 μm, more preferably 25 to 400 μm, and particularly preferably 50 to 350 μm. Here, the thickness of the base material 41 is a value represented by an average obtained by measuring the thickness of the base material 41 with a contact-type thickness meter at any five locations. *

The elongation at break of the base material 41 of the support sheet 4 in this embodiment is preferably 100% or more as a value measured at 23 ° C. and a relative humidity of 50%, particularly preferably 200 to 1000%. . Here, the elongation at break is the elongation relative to the original length of the test piece at the time of breaking the test piece in a tensile test according to JIS K7161: 1994 (ISO 527-1 1993). The base material 41 having a breaking elongation of 100% or more is not easily broken during the expanding process, and the chips formed by cutting the workpiece can be easily separated.

Further, the tensile stress at 25% strain of the base material 41 of the support sheet 4 in this embodiment is preferably 5 to 15 N / 10 mm, and the maximum tensile stress is preferably 15 to 50 MPa. Here, the tensile stress at 25% strain and the maximum tensile stress are measured by a test based on JIS K7161: 1994. When the tensile stress at 25% strain is 5 N / 10 mm or more and the maximum tensile stress is 15 MPa or more, the base material 2 is loosened when the workpiece is bonded to the dicing sheet 1 and then fixed to a frame such as a ring frame. Generation | occurrence | production is suppressed and it can prevent that a conveyance error arises. On the other hand, when the tensile stress at 25% strain is 15 N / 10 mm or less and the maximum tensile stress is 50 MPa or less, the dicing sheet 1 itself is prevented from peeling off from the ring frame during the expanding process. The elongation at break, the tensile stress at 25% strain, and the maximum tensile stress are values measured in the longitudinal direction of the original fabric in the base material 41.

1-2. The pressure-sensitive adhesive layer The pressure-sensitive adhesive layer 42 provided in the support sheet 4 of the protective film-forming composite sheet 3 according to the present embodiment is a type of pressure-sensitive adhesive that is not cured by ultraviolet rays (ultraviolet non-curable adhesive) or a type that is cured by ultraviolet rays. It is preferable to be comprised from the adhesive which hardened the adhesive previously. In the case of a pressure-sensitive adhesive that is cured in advance with ultraviolet rays (ultraviolet-curable adhesive), when the protective film-forming film 1 is cured, when the protective film-forming composite sheet 3 is irradiated with ultraviolet rays, the adhesive The UV curable group that one or more of the components contained in the layer 42 usually has reacts with the UV curable group that the UV curable component (A) of the protective film forming film 1 reacts to form the pressure-sensitive adhesive layer 42 and the protective film. There is a concern that it may be difficult to peel both of them from the formed film 1.

As the ultraviolet non-curable pressure-sensitive adhesive, those having desired adhesive strength and removability are preferable, for example, acrylic pressure-sensitive adhesive, rubber-based pressure-sensitive adhesive, silicone-based pressure-sensitive adhesive, urethane-based pressure-sensitive adhesive, polyester-based pressure-sensitive adhesive, A polyvinyl ether-based pressure-sensitive adhesive or the like can be used. Among these, an acrylic pressure-sensitive adhesive that has high adhesiveness with the protective film-forming film 1 and can effectively prevent the workpiece or workpiece from falling off in a dicing process or the like is preferable. In addition, when using an adhesive that has been pre-cured with a UV-curable adhesive, an uncured adhesive layer 42 is formed with a known UV-curable adhesive, and UV is applied at the time of manufacture. It is only necessary to cure the adhesive by irradiation.

The thickness of the pressure-sensitive adhesive layer 42 is not particularly limited as long as it can function properly in each step in which the protective film-forming composite sheet 3 is used. Specifically, the thickness is preferably 1 to 50 μm, particularly preferably 2 to 30 μm, and further preferably 3 to 20 μm. Here, the thickness of the pressure-sensitive adhesive layer 42 is a value represented by an average obtained by measuring the thickness with a contact-type thickness meter at any five locations of the pressure-sensitive adhesive layer 42. When measuring the thickness of the pressure-sensitive adhesive layer 42, when it is difficult to directly apply a contact-type thickness meter, in a state where other films such as a base film and a release material to be described later are superimposed. The total thickness may be measured in the same manner as described above, and may be calculated by taking the difference from the thickness of another film that has been overlaid (measured by the same method as described above).

As an adhesive which comprises the adhesive layer 5 for jig | tool, what has desired adhesive force and removability is preferable, for example, an acrylic adhesive, a rubber adhesive, a silicone adhesive, a urethane adhesive Polyester-based pressure-sensitive adhesives, polyvinyl ether-based pressure-sensitive adhesives, and the like can be used. Among these, an acrylic pressure-sensitive adhesive that has high adhesion to a jig such as a ring frame and can effectively prevent the protective film-forming composite sheet 3 from being peeled off from the ring frame or the like in a dicing process or the like. preferable. In addition, the base material as a core material may intervene in the middle of the thickness direction of the adhesive layer 5 for jigs.

On the other hand, the thickness of the pressure-sensitive adhesive layer 5 for jigs is preferably 5 to 200 μm, and particularly preferably 10 to 100 μm, from the viewpoint of adhesion to a jig such as a ring frame.

As will be described in a manufacturing method of a chip with a protective film using the protective film-forming composite sheet 3 to be described later, after the protective film-forming composite sheet 3 is attached to the semiconductor wafer, the protective film-forming film is interposed via the support sheet 4. 1 may be irradiated with ultraviolet rays. Therefore, in such a case, it is preferable that the ultraviolet ray permeability of the support sheet 4 is high so that the curing of the protective film-forming film 1 can easily proceed.

2. Method for Producing Protective Film-Forming Composite Sheet Preferably, the protective film-forming composite sheet 3 is prepared separately from a first laminate including the protective film-forming film 1 and a second laminate including the support sheet 4. Then, it can be produced by laminating the protective film-forming film 1 and the support sheet 4 using the first laminated body and the second laminated body, but is not limited thereto.

To manufacture the first laminate, the protective film forming film 1 is formed on the release surface of the first release sheet. Specifically, a coating agent for a protective film-forming film containing a curable adhesive constituting the protective film-forming film 1 and, if desired, further a solvent is prepared, and a roll coater, a knife coater, a roll knife coater, an air knife The protective film-forming film 1 is formed by applying to the release surface of the first release sheet with a coating machine such as a coater, die coater, bar coater, gravure coater, curtain coater, and drying. Next, a laminate (first laminate) in which the release surface of the second release sheet is superimposed on the exposed surface of the protective film-forming film 1 and pressure-bonded, and the protective film-forming film 1 is sandwiched between the two release sheets. )

In the first laminated body, half-cutting may be performed if desired, and the protective film forming film 1 (and the second release sheet) may be formed in a desired shape, for example, a circle. In this case, what is necessary is just to remove suitably the protective film formation film 1 and the excess part of the 2nd peeling sheet which arose by the half cut.

On the other hand, in order to produce the second laminate, a coating agent for the pressure-sensitive adhesive layer further containing a pressure-sensitive adhesive constituting the pressure-sensitive adhesive layer 42 and, if desired, a solvent, on the release surface of the third release sheet. The pressure-sensitive adhesive layer 42 is formed by applying and drying. Then, the base material 41 is crimped | bonded to the exposed surface of the adhesive layer 42, and the laminated body (2nd laminated body) which consists of the support sheet 4 which consists of the base material 41 and the adhesive layer 42, and a 3rd peeling sheet. obtain. In the case of using a pressure-sensitive adhesive that has been cured in advance with ultraviolet rays, the pressure-sensitive adhesive is cured by irradiating with ultraviolet rays, preferably after obtaining the second laminate.

When the first laminate and the second laminate are obtained as described above, the second release sheet in the first laminate is released and the third release sheet in the second laminate is released. Then, the protective film forming film 1 exposed in the first laminate and the pressure-sensitive adhesive layer 42 of the support sheet 4 exposed in the second laminate are overlapped and pressure-bonded. The support sheet 4 may be half-cut if desired, and may have a desired shape, for example, a circle having a larger diameter than the protective film-forming film 1. At this time, an excess portion of the support sheet 4 generated by the half cut may be removed as appropriate. In this case, the protective film forming sheet 3 having the form shown in FIG. 3 is obtained.

Thus, the support sheet 4 in which the pressure-sensitive adhesive layer 42 is laminated on the base material 41, the protective film-forming film 1 laminated on the pressure-sensitive adhesive layer 42 side of the support sheet 4, and the protective film-forming film 1 A protective sheet-forming composite sheet 3 comprising a first release sheet laminated on the side opposite to the support sheet 4 is obtained. Finally, after peeling the first release sheet, a jig pressure-sensitive adhesive layer 5 is formed on the peripheral edge of the protective film forming film 1 opposite to the support sheet 4. The jig pressure-sensitive adhesive layer 5 can also be applied and formed in the same manner as the pressure-sensitive adhesive layer 42.

3. Method for Using Protective Film Forming Composite Sheet A method for producing a chip with a protective film from a semiconductor wafer as a workpiece by using the protective film forming composite sheet 3 according to this embodiment will be described below.

As shown in FIG. 4, the protective film forming film 1 is stuck to the semiconductor wafer 6 and the jig adhesive layer 5 is stuck to the ring frame 7. When the protective film forming film 1 is stuck to the semiconductor wafer 6, the protective film forming film 1 may be heated to exhibit adhesiveness if desired.

Thereafter, the protective film forming film 1 is irradiated with ultraviolet rays via the support sheet 4 to cure the protective film forming film 1 to form a protective film, thereby obtaining a semiconductor wafer 6 with a protective film. If desired, the protective film-forming film 1 may be heated before or after the ultraviolet irradiation. In addition, hardening of the protective film formation film 1 may be performed after a dicing process, and may be performed after picking up the chip | tip with a protective film formation film from the support sheet 4. FIG.

When the semiconductor wafer 6 with a protective film is obtained as described above, laser printing is performed by irradiating the protective film with laser light through the support sheet 4 as desired. In addition, you may perform this laser printing before hardening of the protective film formation film 1. FIG.

Then, the semiconductor wafer 6 with a protective film is diced according to a conventional method to obtain a chip having a protective film (chip with a protective film). Thereafter, the support sheet 4 is expanded in a plane direction as desired, and a chip with a protective film is picked up from the support sheet 4.

4). Other Embodiment of Composite Sheet for Protective Film Formation FIG. 3 is a cross-sectional view of a composite sheet for protective film formation according to another embodiment of the present invention. As shown in FIG. 3, the protective sheet-forming composite sheet 3 </ b> A according to this embodiment includes a support sheet 4 in which an adhesive layer 42 is laminated on one surface of a base material 41, and an adhesive layer of the support sheet 4. And a protective film forming film 1 laminated on the 42 side. The protective film forming film 1 in the embodiment is formed to be substantially the same as or slightly larger than the workpiece in the surface direction, and smaller than the support sheet 4 in the surface direction. The part of the pressure-sensitive adhesive layer 42 where the protective film forming film 1 is not laminated can be attached to a jig such as a ring frame.

The material and thickness of each member of the protective film-forming composite sheet 3A according to this embodiment are the same as the material and thickness of each member of the protective film-forming composite sheet 3 described above.

In addition, the jig adhesive layer 5 of the protective film-forming composite sheet 3 described above and the peripheral portion of the pressure-sensitive adhesive layer 42 of the support sheet 4 of the protective film-forming composite sheet 3A on the side opposite to the base 41 are provided. A similar adhesive layer for jigs may be provided separately. In other words, the protective sheet-forming composite sheet 3A includes the base material 41, the pressure-sensitive adhesive layer 42 on the base material 41, the protective film-forming film 1 on the pressure-sensitive adhesive layer 42, and the pressure-sensitive adhesive layer 42. You may have the adhesive layer 5 for jig | tool located in the peripheral part of the film formation film 1. FIG. In this case, the support sheet 4 may consist only of the base material 41. That is, the protective film-forming composite sheet 3 </ b> A is on the base material 41, the protective film-forming film 1 on the base material 41, and the base material 41, and the adhesive for jigs located at the peripheral edge of the protective film-forming film 1. You may have the agent layer 5.

Further, in the configuration of FIG. 3, in the case where an adhesive obtained by precuring a pressure-sensitive adhesive that is cured by ultraviolet rays is used for the adhesive layer 42, only the inner peripheral portion in a plan view of the adhesive layer 42 is precured. You may let them. Thereby, high adhesiveness is maintained at the outer peripheral portion attached to a jig such as a ring frame, and the support sheet 4 can be easily fixed to the jig.

Further, in FIG. 3, a peeling force adjusting layer may be provided between the pressure-sensitive adhesive layer 42 and the protective film forming film 1. In other words, the protective sheet-forming composite sheet 3A includes the base material 41, the adhesive layer 42 on the base material 41, the peeling force adjustment layer on the adhesive layer 42, and the protective film forming film on the peeling force adjustment layer. 1 may be included. Thereby, peeling between a peeling force adjustment layer and the protective film formation film 1 can be performed easily. In addition, the adhesive layer 42 that does not need to consider the influence on the process of picking up the chip with the protective film (protective film forming film) is given strong adhesiveness, and the support sheet 4 is fixed to the jig. Can be made easy. The peeling force adjusting layer can be formed from, for example, an adhesive having a lower adhesive strength than the adhesive used for the adhesive layer 42, and can also be formed from a resin film (including a peel-treated one).

The embodiment described above is described for facilitating understanding of the present invention, and is not described for limiting the present invention. Therefore, each element disclosed in the above embodiment is intended to include all design changes and equivalents belonging to the technical scope of the present invention.

For example, a release sheet may be laminated on the opposite side of the protective film-forming film 1 of the protective film-forming composite sheets 3 and 3A from the support sheet 4.

Hereinafter, some embodiments of the present invention will be described more specifically with reference to examples, but the scope of the present invention is not limited to these examples.

[Example 1]
The following components were mixed at a blending ratio (mass ratio; solid content conversion) shown in Table 1, and diluted with methyl ethyl ketone so that the solid content concentration became 54% by mass to prepare a coating agent for a protective film forming film. .
(A) UV curable component: 80 parts by mass of 2-hydroxyethyl acrylate-derived hydroxyl group of acrylic polymer obtained by copolymerizing 80 parts by mass of 2-ethylhexyl acrylate and 20 parts by mass of 2-hydroxyethyl acrylate Acrylic polymer obtained by reacting an amount of methacryloyloxyethyl isocyanate corresponding to a mole and having an ultraviolet curable group introduced in the side chain (weight average molecular weight: 400,000, glass transition temperature: −10 ° C.)
(B1) Red colorant: diketopyrrolopyrrole red pigment (manufactured by Sanyo Pigment, Pigment Red 264)
(B2) Black colorant: Carbon black (Mitsubishi Chemical Corporation, # MA600B, average particle size 28 nm)
(C) Filler: Silica filler (manufactured by Admatechs, SC2050MA, average particle size 0.5 μm)
(D) Thermosetting component: bisphenol A type epoxy resin (manufactured by Mitsubishi Chemical Corporation, JER828, epoxy equivalent 183 to 194 g / eq)
(E) Photopolymerization initiator: 1-hydroxy-cyclohexyl-phenyl-ketone (manufactured by BASF, Irgacure 184)

A first release sheet (manufactured by Lintec: SP-PET3811, thickness 38 μm) having a silicone release agent layer formed on one side of a polyethylene terephthalate (PET) film, and a silicone release agent on one side of the PET film A second release sheet (made by Lintec: SP-PET 381031, thickness 38 μm) formed with a layer was prepared.

On the release surface of the first release sheet, the above-mentioned coating agent for protective film-forming film was applied with a knife coater and then dried in an oven at 120 ° C. for 2 minutes to form a protective film-forming film. The thickness of the obtained protective film-forming film was 25 μm. Next, the release surface of the second release sheet is laminated on the protective film-forming film and bonded together, and the first release sheet (release sheet 21 in FIG. 1) and the protective film-forming film (protective film-forming film in FIG. 1). 1) A protective film-forming sheet composed of (thickness: 25 μm) and a second release sheet was obtained.

[Examples 2 and 3, Comparative Examples 1 and 2]
A protective film-forming sheet was produced in the same manner as in Example 1 except that the types and blending amounts of the components constituting the protective film-forming film were changed as shown in Table 1.
A value W / T obtained by dividing the content W (% by mass) of the colorant in each example by the thickness T (μm) of the protective film-forming film was calculated and is shown in Table 1.

[Test Example 1] <Measurement of light transmittance>
The second release sheet was peeled from the protective film-forming sheets obtained in Examples and Comparative Examples, and laminated on a glass plate with a roller laminator under the conditions of 70 ° C. and 1.2 m / min. Then, the 1st peeling sheet was peeled and this was made into the sample for a measurement.

Using a spectrophotometer (manufactured by SHIMADZU, UV-VIS-NIR SPECTROTOPOMETER UV-3600), the light transmittance of the measurement sample was measured, and the wavelengths were 375 nm (ultraviolet light), 550 nm (visible light), and 1600 nm (red) The light transmittance (%) of (external light) was extracted. A built-in integrating sphere was used for the measurement. The results are shown in Table 1. Moreover, the measurement result of light transmittance is shown in FIG. 5 as a graph. As shown in Table 1 and FIG. 5, in Comparative Example 1, the transmittance of infrared light is high, but the transmittance of visible light is as high as 45.8%. For Comparative Example 2, the light transmittance at any wavelength is almost 0%. On the other hand, in Examples 1 to 3, the light transmittance at a wavelength of 375 nm is 8% or more, the light transmittance at a wavelength of 550 nm is 12% or less, and the light transmittance at a wavelength of 1600 nm is 25% or more.

[Test Example 2] <Evaluation of grinding mark concealment>
The second release sheet was peeled from the protective film-forming sheets obtained in the examples and comparative examples to expose the protective film-forming film. The above protective film-forming film is applied to a polished surface of a # 2000 polished silicon wafer (diameter 200 mm, thickness 350 μm) while heating to 70 ° C. using a tape mounter (Adwill RAD-3600 F / 12, manufactured by Lintec). did.

Next, using an ultraviolet light irradiation machine (manufactured by Lintec, ADWILL RAD-2000), the protective film-forming film was irradiated with ultraviolet light (irradiation conditions: illuminance 215 mW / cm ² , light amount 187 mJ / cm ² three times). Irradiation, no nitrogen purge), the protective film-forming film was cured to form a protective film. Then, the 1st peeling sheet was peeled and the silicon wafer with a protective film was obtained.

For the obtained silicon wafer with a protective film, it was visually observed whether grinding marks on the polished surface of the silicon wafer could be seen through the protective film. As a result, the case where the grinding trace was not visible was evaluated as good, and the case where the grinding trace was visible was evaluated as poor. The results are shown in Table 1.

[Test Example 3] <Measurement of probe tack>
From the first release sheet side of the protective film forming sheets obtained in Examples and Comparative Examples, using an ultraviolet light irradiation machine (manufactured by Lintec, ADWILL RAD-2000), the protective film forming sheet Ultraviolet rays were irradiated (irradiation conditions: illuminance 215 mW / cm ² , irradiation with light intensity 187 mJ / cm ² three times, no nitrogen purge), and the protective film forming film was cured to form a protective film.

Next, the laminate including the protective film was cut into a 1 cm square, and the second release sheet was peeled off. A polyethylene terephthalate film (thickness: 25 μm) as a base material was bonded to the exposed protective film at room temperature using a roller laminator under conditions of 70 ° C. and 1.2 m / min. Then, the 1st peeling sheet by the side of an ultraviolet irradiation side was peeled, and this was made into the 1st sample (for ultraviolet irradiation surface measurement).

Similarly, the laminate including the protective film was cut into a 1 cm square, and the first release sheet was peeled off. A polyethylene terephthalate film (thickness: 25 μm) as a base material was bonded to the exposed protective film at room temperature using a roller laminator under conditions of 70 ° C. and 1.2 m / min. Thereafter, the second release sheet on the side opposite to the ultraviolet irradiation was peeled off, and this was used as a second sample (for measuring the surface opposite to the ultraviolet irradiation).

Probe tack value (peak value P1, energy value E1) of the exposed surface (ultraviolet irradiation surface) of the protective film in the first sample using a tacking tester (manufactured by Reska, RHESCA PROBE TACK TESTER model RPT100), and The probe tack value (peak value P2, energy value E2) of the exposed surface (surface opposite to the ultraviolet irradiation) of the protective film in the second sample was measured. The measurement conditions are as follows. Further, from the measurement results, a ratio P2 / P1 of the peak value P2 to the peak value P1 and a ratio E2 / E1 of the energy value E2 to the energy value E1 were calculated. The results are shown in Table 1.
<Measurement conditions of probe tack value>
・ Speed: 600mm / sec
・ Pressing load: 0.98N
・ Pressing time: 1 second

As is clear from Table 1, the probe tack value of the ultraviolet irradiation surface and the probe tack value of the surface opposite to the ultraviolet irradiation surface in the protective film forming film (protective film) obtained in the examples are approximate. From this, it can be seen that the protective film of the example is cured in the whole thickness direction from the ultraviolet irradiation surface to the ultraviolet irradiation opposite surface. Moreover, the protective film of an Example is excellent also in grinding trace concealment property.

The protective film-forming film, the protective film-forming sheet and the protective film-forming composite sheet according to the present invention are suitably used for manufacturing a chip having a protective film from a semiconductor wafer.

DESCRIPTION OF SYMBOLS 1 ... Protective film formation film 2 ... Protective film formation sheet 21 ... Release sheet 3,3A ... Protective film formation composite sheet 4 ... Support sheet 41 ... Base material 42 ... Adhesive layer 5 ... Jig adhesive layer 6 ... Semiconductor wafer 7 ... Ring frame

Claims

Contains UV curable ingredients,
The light transmittance at a wavelength of 375 nm is 8% or more,
A protective film-forming film having a light transmittance of 12% or less at a wavelength of 550 nm.
The protective film-forming film according to claim 1, further comprising a colorant.
The protective film-forming film according to claim 2, wherein the colorant is a red colorant.
The protective film-forming film according to claim 2 or 3, wherein the colorant is an organic colorant.
A value W / T obtained by dividing the content W (% by mass) of the colorant in the protective film-forming film by the thickness T (μm) of the protective film-forming film is 0.01 to 0.5. Item 5. The protective film-forming film according to any one of Items 2 to 4.
When the ultraviolet ray having an illuminance of 215 mW / cm 2 and a light amount of 187 mJ / cm 2 is irradiated from the one surface side to the protective film forming film three times, the ultraviolet irradiation surface with respect to the peak value P1 of the probe tack on the ultraviolet irradiation surface; 6. The protective film-forming film according to claim 1, wherein the ratio P2 / P1 of the probe tack peak value P2 on the opposite side surface is 0.1 to 7.
The protective film-forming film according to any one of claims 1 to 6, wherein the light transmittance at a wavelength of 1600 nm is 25% or more.
A protective film-forming film according to any one of claims 1 to 7;
A protective film-forming sheet comprising a release sheet laminated on one or both surfaces of the protective film-forming film.
A support sheet;
A composite sheet for forming a protective film, comprising the protective film-forming film according to any one of claims 1 to 7 laminated on one surface side of the support sheet.
The composite sheet for forming a protective film according to claim 9, wherein the support sheet includes a base material and an adhesive layer laminated on the protective film forming film side of the base material or a base material.