WO2016063353A1 - Motor control device and robot system - Google Patents

Motor control device and robot system Download PDF

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Publication number
WO2016063353A1
WO2016063353A1 PCT/JP2014/077975 JP2014077975W WO2016063353A1 WO 2016063353 A1 WO2016063353 A1 WO 2016063353A1 JP 2014077975 W JP2014077975 W JP 2014077975W WO 2016063353 A1 WO2016063353 A1 WO 2016063353A1
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WO
WIPO (PCT)
Prior art keywords
control device
motor control
substrate
heat sink
housing
Prior art date
Application number
PCT/JP2014/077975
Other languages
French (fr)
Japanese (ja)
Inventor
祖田 龍一
健一 貞包
頭國 尾形
Original Assignee
株式会社安川電機
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社安川電機 filed Critical 株式会社安川電機
Priority to PCT/JP2014/077975 priority Critical patent/WO2016063353A1/en
Publication of WO2016063353A1 publication Critical patent/WO2016063353A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P29/00Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields

Definitions

  • the disclosed embodiment relates to a motor control device and a robot system.
  • Patent Document 1 describes a robot control device in which a motor driver, wiring, heat dissipating fins, a cooling fan, and the like in which various circuit elements such as a servo amplifier are mounted are provided inside a casing.
  • the present invention has been made in view of such problems, and an object thereof is to provide a motor control device and a robot system that can be miniaturized while ensuring the rigidity of the casing.
  • a motor control device for controlling a motor, a housing including a plurality of sets of opposing wall portions, a first substrate, and the first substrate
  • a motor control device having a plurality of strength members that are connected to opposing plate-like members and are arranged between the opposing wall portions to partition the internal space of the housing is applied.
  • a robot system including the motor control device and a robot controlled by the motor control device is applied.
  • a motor control device for controlling a motor, wherein a housing having a plurality of sets of opposing wall portions, and a substrate disposed in the housing are provided in the housing.
  • a motor control device having means for use as a strength member is applied.
  • the motor control device and the robot system can be reduced in size while ensuring the rigidity of the casing.
  • FIG. 1 is a circuit configuration diagram illustrating an example of a circuit configuration of a motor control device according to an embodiment. It is a perspective view showing an example of the structure of a motor control device. It is a top view showing an example of the structure of a motor control device. It is a front view showing an example of the structure of a motor control device. It is a perspective view showing an example of the structure of a resistance module. It is a top view showing an example of the main board comprised with a plurality of boards. It is sectional drawing by the XX cross section of FIG. It is explanatory drawing showing an example of the robot system provided with the motor control apparatus and robot which concern on one Embodiment.
  • the motor control device 1 converts electric power input from an external power source into predetermined electric power and outputs it to a load. Specifically, the motor control device 1 converts AC power input from the three-phase AC power source 100 into another AC power, for example, eight three-phase AC motors M1, M2, M3, M4, M5, M6. M7 and M8 (hereinafter collectively referred to as “motor M”) to control the operation. That is, the motor control device 1 is a motor control device capable of 8-axis control.
  • the number of axes that can be controlled by the motor control device 1, that is, the number of motors M is not limited to eight, and may be any other number.
  • the external power source is not limited to the three-phase AC power source, and may be another power source.
  • the load is not limited to the three-phase AC motor, and may be another load.
  • the motor control device 1 includes a diode module DM, for example, four capacitors C1, C2, C3, C4 (hereinafter collectively referred to as “capacitor C”), for example, eight power modules PM1, PM2, PM3, PM4, PM5, PM6. PM7 and PM8 (hereinafter collectively referred to as “power module PM”), a regenerative resistor R which is an example of a resistor, switches Q1 and Q2, and a resistor module RM for dynamic brake, and a plurality of electronic components.
  • a diode module DM for example, four capacitors C1, C2, C3, C4
  • capacitor C for example, eight power modules PM1, PM2, PM3, PM4, PM5, PM6.
  • PM7 and PM8 hereinafter collectively referred to as “power module PM”
  • a regenerative resistor R which is an example of a resistor
  • switches Q1 and Q2 switches Q1 and Q2
  • a resistor module RM for dynamic brake
  • the diode module DM includes a diode, rectifies three-phase AC power input from the AC power supply 100, and outputs DC power to the DC buses P and N.
  • the capacitors C1 to C4 are connected across the DC buses P and N, and smooth the DC voltage rectified by the diode module DM.
  • the power modules PM1 to PM8 are provided with a plurality of switching elements SW (only one is shown in FIG. 1) constituted by semiconductor elements such as IGBTs. Each of the power modules PM1 to PM8 converts DC power into predetermined three-phase AC power and outputs it to the three-phase AC motors M1 to M8.
  • the diode of the diode module DM, the capacitors C1 to C4, the switching elements SW of the power modules PM1 to PM8, and the like constitute the power conversion circuit 10.
  • a series circuit of the regenerative resistor R and the switch Q1 is connected between the DC buses P and N.
  • the switch Q1 includes a semiconductor element such as a MOSFET, for example.
  • resistors RD1 to RD8 that consume electric power (load energy) generated by the motors M between the power modules PM1 to PM8 and the motors M1 to M8. And the switch Q2 are connected.
  • the resistor RD is connected so as to short-circuit between different phases of the power line of the motor M.
  • the resistor module RM includes eight resistors RD1 to RD8 in this example, and the electric power (load energy) generated by the motor M by the resistor RD corresponding to when each motor M suddenly decelerates or suddenly stops. When consumed, a braking force is applied to the motor M using a so-called dynamic brake.
  • the switch Q2 is normally closed. For example, when the motor M is suddenly decelerated or suddenly stopped, the switch Q2 is disconnected from the motor M and the power module PM, and the electric power generated by the motor M by the resistor RD (load energy) ) To be consumed.
  • the circuit configuration of the motor control device 1 described above is merely an example, and a circuit configuration other than the above may be used.
  • the number of power modules PM and resistors RD is not limited to eight and may be other numbers.
  • the present invention is not limited to the case where two power modules PM are connected in parallel to one capacitor C.
  • One power module PM is connected to one capacitor C, or three or more power modules PM are connected in parallel. May be connected.
  • the number of capacitors C is not limited to four, and may be other numbers.
  • a reactor may be installed instead of the capacitor C.
  • the motor control device 1 has a substantially rectangular parallelepiped casing 2 that forms the outline thereof.
  • the casing 2 includes a front wall portion 2a (see FIG. 3), a rear wall portion. 2b, a left wall 2c, a right wall 2d, an upper wall 2e (see FIG. 4), and a lower wall 2f.
  • the horizontal direction is also referred to as “width direction”
  • the vertical direction is also referred to as “height direction”
  • the front-rear direction is also referred to as “depth direction”.
  • the shape of the housing 2 is not limited to a substantially rectangular parallelepiped shape, and may be another shape.
  • the housing 2 includes a main board 30 (an example of a second board), two amplifier boards 32 and 34 (an example of a first board), and a dynamic brake board 36 (hereinafter referred to as a “DB board 36”).
  • a main board 30 an example of a second board
  • two amplifier boards 32 and 34 an example of a first board
  • a dynamic brake board 36 hereinafter referred to as a “DB board 36”.
  • An example of the first substrate two metal shielding plates 12 and 14 (an example of a plate-like member), the diode module DM, the capacitors C1 to C4, the power modules PM1 to PM8, the regenerative resistor R, and the resistor
  • a plurality of electronic components including the module RM, three heat sinks 50, 52, and 54, a fan 60, and the like are accommodated.
  • two ventilation openings 4 and 6 are formed in the housing 2.
  • the main board 30 has a substantially rectangular shape, and the dimension in the plate surface direction is substantially equal to the inner dimension of the lower wall portion 2 f of the housing 2.
  • the one side surface is the component surface 30a in which components are arrange
  • the main board 30 is disposed adjacent to the lower wall part 2f (an example of one wall part) at the lower part in the housing 2 such that the component surface 30a is the upper surface and the solder surface 30b is the lower surface. It is fixed to the lower wall portion 2f.
  • the main board 30 is composed of a plurality of boards (details will be described later, see FIG. 6).
  • the amplifier boards 32 and 34 are erected on the component surface 30a of the main board 30 so as to face each other via a connector or the like (not shown).
  • each of the amplifier boards 32 and 34 has a substantially rectangular shape, and each dimension in the longitudinal direction is substantially equal to the inner dimension in the depth direction of the casing 2, and each dimension in the short side direction is that of the casing 2. A little smaller than the inner dimension in the height direction.
  • the amplifier boards 32 and 34 are arranged in the width direction of the main board 30 so that each longitudinal direction is along the depth direction and each short side direction is along the height direction, while being spaced apart by a predetermined gap in the width direction. In the vicinity of the central portion, they are arranged to face each other substantially in parallel.
  • the right surface 32a of the amplifier board 32 and the left face 34a of the amplifier board 34 are disposed to face each other in the width direction.
  • the right surface 32a is also referred to as “opposing surface 32a”
  • the left surface 34a is also referred to as “facing surface 34a”.
  • the DB board 36 is erected on the component surface 30a of the main board 30 via a connector or the like (not shown).
  • the DB substrate 36 has a substantially rectangular shape, and its longitudinal dimension is smaller than the inner dimension in the depth direction of the amplifier substrates 32 and 34.
  • the heat sink base 501 of the heat sinks 50 and 52 described later is used.
  • , 521 have the same size as the longitudinal dimension.
  • the dimension in the short direction of the DB substrate 36 is substantially the same as the short dimension of the amplifier boards 32 and 34.
  • the DB substrate 36 is disposed substantially parallel to the amplifier substrate 34 on the right side of the amplifier substrate 34 while the longitudinal direction is along the depth direction and the short side direction is along the height direction.
  • the above-described resistance module RM is disposed on the surface (in this example, the left surface) of the DB substrate 36. Details of the resistance module RM will be described later (see FIG. 5).
  • the shapes and dimensions of the main board 30, the amplifier boards 32 and 34, and the DB board 36 are not limited to the above-described shapes and the like.
  • the main board 30 does not have to be a plurality of boards, and may be a single board.
  • the amplifier substrates 32 and 34 and the DB substrate 36 do not have to be a single substrate, and may be composed of a plurality of substrates.
  • the main board 30 is not limited to a single-sided board, and may be a double-sided board in which components are arranged on both sides, a multilayer board in which a plurality of boards are stacked, or the like.
  • the DB substrate 36 may be arranged not on the right side of the amplifier substrate 34 but on the left side of the amplifier substrate 32.
  • the shielding plates 12 and 14 are metal plate members that shield noise generated in the power modules PM1 to 8 and the like disposed along the amplifier substrates 32 and 34.
  • the shielding plates 12 and 14 have a substantially rectangular shape, and the longitudinal dimension of each of the shielding plates 12 and 14 is substantially equal to the longitudinal dimension of the amplifier boards 32 and 34, and the lateral dimension is the same as the lateral dimension of the amplifier boards 32 and 34. Almost equal.
  • the shielding plate 12 is arranged in the vicinity of the left side of the amplifier substrate 32 so that the amplifier substrate 32 is on the inner side in the width direction, and the shielding plate 14 is on the right side of the amplifier substrate 34 so that the amplifier substrate 34 is on the inner side in the width direction.
  • the shielding plates 12 and 14 are arranged substantially parallel to each other.
  • the shielding plates 12 and 14 are both fixed to both the front wall portion 2a and the rear wall portion 2b, which are opposite wall portions of the housing 2.
  • the front end portion and the rear end portion of the shielding plate 12 are each provided with a fixing piece 12 a bent in a substantially L shape on the left side, and each fixing piece 12 a is connected to the front wall of the housing 2 by a bolt 13.
  • the shielding plate 12 is fixed to the front wall part 2a and the rear wall part 2b.
  • fixing pieces 14 a bent in a substantially L shape are provided on the right side, and the fixing pieces 14 a are respectively connected by bolts 15 to the front wall portion 2 a of the housing 2.
  • the shielding plate 12 is fixed to the front wall 2a and the rear wall 2b by being fastened to the rear wall 2b.
  • the shielding plate 12 is also fixed to the left wall 2c of the housing 2.
  • the shielding plate 12 includes a fixed piece 12c at an upper portion that is substantially the same depth position as a rear end portion of a heat sink base 541 described later.
  • the fixed piece 12 c is formed in a shape bent in a stepped shape so as to contact the lower surface of the left end portion of the heat sink base 541 and to contact the upper surface of the right end portion of the bracket 22.
  • the bracket 22 is a frame that extends horizontally in the left-right direction, and has a fixed piece 22 a bent in a substantially L shape at the left end.
  • the bracket 22 is supported by the left wall portion 2 c by fixing the fixing piece 22 a to the left wall portion 2 c of the housing 2 by the bolt 21.
  • the fixing piece 12 c of the shielding plate 12 is fixed by the bolt 19 at the overlapping portion with the heat sink base 541 and is fixed by the bolt 20 at the overlapping portion with the bracket 22.
  • the bracket 22 connects the shielding plate 12 and the left wall portion 2c of the housing 2 facing the shielding plate 12.
  • the shielding plate 12 is fixed to the left wall 2c.
  • the shielding plate 14 is also fixed to the right wall 2d of the housing 2.
  • the shielding plate 14 includes a fixed piece 14 c at an upper portion substantially the same depth as the rear end portion of the heat sink base 541.
  • the fixing piece 14 c is formed in a shape bent in a stepped shape so as to contact the lower surface of the right end portion of the heat sink base 541 and to contact the upper surface of the left end portion of the bracket 24.
  • the bracket 24 is a frame that extends horizontally in the left-right direction, and has a fixed piece 24 a that is bent in a substantially L shape at the right end.
  • the bracket 24 is supported by the right wall portion 2d by fixing the fixing piece 24a to the right wall portion 2d of the housing 2 by a bolt 27.
  • the fixing piece 14 c of the shielding plate 14 is fixed by the bolt 25 at the overlapping portion with the heat sink base 541 and is fixed by the bolt 26 at the overlapping portion with the bracket 24.
  • the bracket 24 connects the shielding plate 14 and the right wall 2d of the housing 2 facing the shielding plate 14.
  • the shielding plate 14 is fixed to the right wall 2d.
  • the structure for fixing the shielding plates 12 and 14 to the housing 2 is not limited to the above structure.
  • the shape, arrangement, number, and the like of each of the fixed pieces described above are examples, and may be other than the above.
  • the vent hole 4 is formed in the vicinity of the center portion in the width direction of the front wall portion 2a so as to be disposed between the amplifier boards 32 and 34 in the width direction.
  • the ventilation opening 6 is formed in the width direction center part vicinity of the rear wall part 2b so that it may be arrange
  • Ventilation openings 4 and 6 may be provided. Moreover, you may form the ventilation openings 4 and 6 in wall parts other than the front wall part 21a and the rear wall part 21b.
  • the fan 60 is disposed inside the ventilation opening 6 between the amplifier boards 32 and 34, and is provided with a cooling flow path 75 for cooling the power modules PM1 to PM8, the capacitors C1 to C4, and the regenerative resistor R (two in FIG. 4).
  • the air is blown to the wind tunnel 70 (see the dashed line in FIG. 4) including the dotted line.
  • the wind tunnel 70 and the cooling flow path 75 therein are formed to extend in the depth direction.
  • the fan 60 is an exhaust fan, and uses the ventilation port 4 as an intake port and the ventilation port 6 as an exhaust port, and ventilates the air sucked from the ventilation port 4 into the wind tunnel 70 (inside the casing 2). 6 is exhausted outside the wind tunnel 70 (outside the casing 2). Therefore, when the fan 60 blows air to the wind tunnel 70, air mainly flows from the ventilation opening 4 toward the ventilation opening 6 in the wind tunnel 70.
  • the fan 60 is not limited to an exhaust fan, and may be an intake fan. Moreover, the fan 60 is not limited to the case where it is installed inside the ventilation hole 6, and may be installed inside the ventilation hole 4, or may be installed outside the ventilation hole. Further, the number of fans is not limited to one and may be two or more. Further, for example, when it is not necessary to perform forced cooling using a fan because the amount of heat generated by the electronic component is not so large, the fan need not be installed.
  • the heat sinks 50 and 52 are heat sinks for cooling the power modules PM1 to PM8, and are disposed along the facing surfaces 32a and 34a of the amplifier boards 32 and 34.
  • the heat sink 50 (an example of a first heat sink, an example of a plate member) is disposed along the facing surface 32a of the amplifier board 32, and the heat sink base 501 on which the power modules PM1 to PM4 are installed;
  • a heat sink 52 (an example of a first heat sink, an example of a plate member) is disposed along the facing surface 34a of the amplifier board 34, and includes a heat sink base 521 on which the power modules PM5 to PM8 are installed, and a plurality of fins. 522.
  • the heat sink base 501 has, for example, a substantially rectangular shape, the size in the longitudinal direction is smaller than the size in the depth direction of the amplifier boards 32 and 34, and the dimension in the short direction is also the dimension in the height direction of the amplifier boards 32 and 34. Smaller than.
  • the heat sink base 501 is disposed on the opposing surface 32a of the amplifier substrate 32 so as to be substantially parallel to the amplifier substrate 32 so that the longitudinal direction thereof is along the depth direction and the short side direction thereof is along the height direction. It is fixed to the amplifier substrate 32 by a bolt 51 (see FIG. 3) through the spacer SP1.
  • the heat sink base 521 has the same shape and dimensions as the heat sink base 501.
  • the heat sink base 521 is disposed on the opposing surface 34a of the amplifier substrate 34 so as to be substantially parallel to the amplifier substrate 34 such that the longitudinal direction thereof is along the depth direction and the short side direction thereof is along the height direction. It is fixed to the amplifier board 34 by a bolt 53 (see FIG. 3) through the spacer SP2.
  • the heat sink bases 501 and 521 are arranged so that their upper end positions substantially coincide with the upper end positions of the amplifier boards 32 and 34 in the height direction.
  • the lower end positions of the heat sink bases 501 and 521 are slightly below the center in the height direction of the amplifier boards 32 and 34.
  • the heat sink bases 501 and 521 are disposed opposite to each other in the width direction between the amplifier substrates 32 and 34 on the upper end side thereof.
  • the arrangement interval of the heat sink bases 501 and 521 is substantially equal to the diameter of the air blowing part 60 a formed of, for example, an impeller of the fan 60.
  • interval of the heat sink bases 501 and 521 is not limited to the case where it is substantially equal to the diameter of the ventilation part 60a of the fan 60, You may be larger or smaller than the said diameter.
  • the heat sink bases 501 and 521 are not limited to being fixed to the amplifier boards 32 and 34, and may be fixed to other members.
  • the heat sink bases 501 and 521 may be fixed to the main board 30, and the amplifier boards 32 and 34 may be fixed to the heat sink bases 501 and 521.
  • the heat sink bases 501 and 521 are not necessarily arranged in parallel with the amplifier boards 32 and 34.
  • the shape and size of the heat sink bases 501 and 521 are not limited to the above shape and size, and may be other shapes and sizes.
  • the plurality of fins 502 protrude from the heat sink base 501 along the width direction, that is, to the right.
  • the plurality of fins 522 protrude from the heat sink base 521 along the width direction, that is, toward the left. That is, the fins 502 and 522 protrude from the heat sink bases 501 and 521 in a direction approaching each other.
  • the heat sink 54 (an example of a second heat sink) is a heat sink that cools the regenerative resistor R.
  • the heat sink 54 is disposed above the amplifier boards 32 and 34, and includes a heat sink base 541 on which the regenerative resistor R is installed, and a plurality of fins 542.
  • the heat sink base 541 has a substantially rectangular shape, the size in the longitudinal direction is slightly smaller than the size in the depth direction of the heat sink bases 501 and 521, and the size in the short direction is larger than the arrangement interval of the amplifier boards 32 and 34. large.
  • the heat sink base 541 is disposed in parallel with the main board 30 at the upper ends of the amplifier boards 32 and 34 so that the longitudinal direction thereof is along the depth direction and the short side direction is along the width direction. That is, the heat sink base 541 is disposed opposite to the main substrate 30 in the height direction.
  • the rear-end part of the heat sink base 541 is fixed to the fixing pieces 12c and 14c of the shielding plates 12 and 14 by bolts 19 and 25.
  • the heat sink base 541 connects the upper ends of the shielding plates 12 and 14.
  • the heat sink base 541 is fixed to the left wall portion 2c and the right wall portion 2d of the housing 2 via the fixing pieces 12c and 14c and the brackets 22 and 24.
  • the fixing structure between the heat sink base 541 and the housing 2 is not limited to the above structure.
  • the heat sink base 541 may be fixed to a wall portion other than the left wall portion 2c and the right wall portion 2d of the housing 2. Further, it may be fixed to the housing 2 via a member other than the brackets 22 and 24. Further, the heat sink base 541 is not necessarily arranged in parallel with the main substrate 30. Further, the shape and dimensions of the heat sink base 541 are not limited to the above shapes and dimensions, and may be other shapes and dimensions.
  • the plurality of fins 542 protrude from the heat sink base 541 toward the main substrate 30 between the fins 502 and 522, that is, downward. Specifically, the fins 542 protrude from the heat sink base 541 to the vicinity of the upper ends of the capacitors C1 to C4 installed on the component surface 30a of the main board 30.
  • the wind tunnel 70 is surrounded by the main board 30 and the amplifier boards 32 and 34 in the housing 2, and a space between the component surface 30 a of the main board 30 and the heat sink base 541 (enclosed by a one-dot chain line in FIG. 4). Space).
  • the fan 60 blows air to the wind tunnel 70.
  • the power modules PM1 to PM8 are disposed on the opposing surfaces 32a and 34a of the amplifier boards 32 and 34, and are installed on the heat sink bases 501 and 521, respectively. That is, the power modules PM1 to PM4 connected to each of the capacitors C1 to C4 and the power modules PM5 to PM8 connected to each of the capacitors C1 to C4 are opposed to the opposing surfaces 32a and 34a of the amplifier boards 32 and 34, respectively. Are opposed to each other in the width direction.
  • the power modules PM1 to PM4 are arranged on the opposing surface 32a of the amplifier substrate 32 along the plate surface direction of the main substrate 30, that is, along the depth direction, and are installed on the left surface 501a of the heat sink base 501.
  • the power modules PM1 to PM4 are mechanically and electrically connected to the amplifier board 32 by attaching each of the pin-shaped terminals t to the amplifier board 32 (see FIG. 4).
  • the power modules PM5 to PM8 are arranged on the opposing surface 34a of the amplifier substrate 34 along the plate surface direction of the main substrate 30, that is, along the depth direction, and are installed on the right surface 521a of the heat sink base 521.
  • the power modules PM5 to PM8 are mechanically and electrically connected to the amplifier board 34 by attaching each of the pin-shaped terminals t to the amplifier board 34 (see FIG. 4).
  • the capacitors C1 to C4 are arranged along the depth direction on the component surface 30a of the main board 30 between the amplifier boards 32 and 34.
  • the capacitors C1 to C4 have, for example, a substantially cylindrical shape, and the main board 30 protrudes from the main board 30 toward the heat sink 54, that is, upward, between the heat sink bases 501 and 521. It is installed on the component surface 30a.
  • the capacitors C1 to C4 are disposed between two power modules PM connected to the capacitor C, which are opposed to each other in the width direction. That is, the capacitor C1 is disposed between the power modules PM1 and PM5. The capacitor C2 is disposed between the power modules PM2 and PM6. The capacitor C3 is disposed between the power modules PM3 and PM7. The capacitor C4 is disposed between the power modules PM4 and PM8.
  • the number, arrangement, shape and the like of the capacitors C1 to C4 are not limited to the above contents.
  • the regenerative resistor R is formed in a plate shape, for example, and is disposed above each of the amplifier boards 32 and 34 so as to face the component surface 30a of the main board 30.
  • the regenerative resistor R is installed such that its main heat radiating surface Ra is in contact with the upper surface 541 a of the heat sink base 541. Note that the number, arrangement, shape, and the like of the regenerative resistor R are not limited to the above contents.
  • FIG. 5 an example of the external appearance of DB board
  • illustration of mounted components other than the resistance module RM, pattern wiring of the DB substrate 36, and the like is omitted for the sake of complexity.
  • the resistance module RM (an example of a plate-like member) is disposed on the left surface (or right surface) of the DB substrate 36.
  • the resistance module RM is a module formed by modularizing a plurality (8 in this example) of resistors RD1 to RD8 for the dynamic brake described above, and includes a case 37 in which the plurality of resistors RD1 to RD8 are accommodated.
  • the case 37 is made of a metal having a good thermal conductivity such as aluminum.
  • the case 37 may be made of a material other than metal (for example, resin).
  • the case 37 is a substantially rectangular plate-like member whose planar shape (the shape seen from the left and right direction) is smaller than that of the DB substrate 36, and has, for example, mounting portions 37a that protrude in the vertical and horizontal directions at the four corners. Yes.
  • the case 37 is attached to the DB substrate 36 by fixing the attachment portions 37 a at the four corners to the corresponding predetermined positions of the DB substrate 36 with bolts 38.
  • the resistor RD is a flat flat coil and consumes the electric power generated by the corresponding motor M.
  • the plurality of resistors RD are arranged in the case 37 along the front-rear direction, for example, at equal intervals. From the upper end and lower end of the case 37, a plurality (16 in this example) of terminals 39 connected to each resistor RD are led out and connected to the pattern wiring of the DB substrate 36.
  • the case 37 and the terminal 39 are electrically insulated by an insulating member (not shown).
  • the material of the terminal 39 is not particularly limited as long as it is a conductive material.
  • the shape of the terminal 39 can be freely changed by using a flexible electric wire (such as a lead wire or a cable). The influence of the arrangement of parts other than the resistance module RM on the DB substrate 36 and the route of the pattern wiring can be reduced, and the degree of freedom in designing the DB substrate 36 and the resistance module RM can be improved.
  • the shape and size of the resistance module RM are not limited to the above shape.
  • the motor control device 1 has a plurality (three in this example) of strength members F1 to F3 in the housing 2.
  • Each of the strength members F1 to F3 is a front wall portion facing in the width direction among the three sets of facing wall portions (wall portions 2a, 2b, wall portions 2c, 2d, and wall portions 2e, 2f) of the housing 2.
  • the internal space of the housing 2 is partitioned in the width direction.
  • the strength member F1 includes an amplifier substrate 32 and a shielding plate 12 disposed to face the amplifier substrate 32, and further includes a heat sink 50 disposed on the opposite side of the amplifier substrate 32 from the shielding plate 12. .
  • the amplifier board 32 and the shielding plate 12 are connected to each other by the bolts 17 via the plurality of spacers SP3.
  • the heat sink 50 is fixed to the amplifier substrate 32 by the bolts 51 via the plurality of spacers SP1. In this way, the strength member F1 in which the amplifier board 32, the shielding plate 12, and the heat sink 50 are connected is configured in the housing 2.
  • the strength member F1 is arranged vertically in the casing 2 along the vertical direction, and the end portions in the front-rear direction are fixed to the front wall portion 2a and the rear wall portion 2b (by the fixing pieces 12a of the shielding plate 12). In addition, the upper end portion is fixed to the left wall portion 2c (by the fixing piece 12c of the shielding plate 12), thereby serving as a strength member that increases the rigidity of the housing 2.
  • the strength member F2 includes an amplifier substrate 34 and a shielding plate 14 disposed to face the amplifier substrate 34, and further includes a heat sink 52 disposed on the opposite side of the amplifier substrate 34 from the shielding plate 14. .
  • the amplifier board 34 and the shielding plate 14 are connected to each other by the bolts 18 via the plurality of spacers SP4.
  • the heat sink 52 is fixed to the amplifier board 34 by the bolts 53 via the plurality of spacers SP2. In this way, the strength member F2 in which the amplifier board 34, the shielding plate 14, and the heat sink 52 are connected is configured in the housing 2.
  • the strength member F2 is arranged vertically in the casing 2 along the vertical direction, and the end portions in the front-rear direction are fixed to the front wall portion 2a and the rear wall portion 2b (by the fixing pieces 14a of the shielding plate 14). In addition, the upper end portion is fixed to the right wall portion 2d (by the fixing piece 14c of the shielding plate 14), thereby serving as a strength member that increases the rigidity of the housing 2.
  • the strength member F3 includes a DB substrate 36 and a resistance module RM arranged to face the DB substrate 36. As described above, the DB substrate 36 and the resistance module RM are connected to each other by the bolts 18 via the plurality of spacers SP4. In this way, the strength member F3 in which the DB substrate 36 and the resistance module RM are connected is formed in the housing 2.
  • the bracket 24 includes a recess 28 cut out from the front side at a position corresponding to the DB substrate 36 between the shielding plate 14 and the right wall 2d of the housing 2.
  • the bracket 24 supports the rear end and upper end of the DB substrate 36 by fitting the rear end of the DB substrate 36 into the recess 28.
  • the DB substrate 36 is connected to the shielding plate 14 via the bracket 24 and to the right wall 2d of the housing 2.
  • the strength member F3 is arranged vertically in the casing 2 along the vertical direction, and the rear end portion (by the concave portion 28 of the bracket 24) is located on the strength member F2 and the right wall portion 2d. By being fixed, it serves as a strength member that increases the rigidity of the housing 2.
  • the structure for fixing the strength member F3 to the housing 2 is not limited to the above structure.
  • the case 37 may be fitted to the bracket 24 instead of the DB substrate 36, or the case 37 may be directly fixed to the wall portion of the housing 2 without using the bracket.
  • the motor control device 1 has the three strength members F1 to F3
  • the number of strength members is not limited to three, but one, two, or four or more. It is good.
  • the strength members F1 to F3 all have the substrates 32, 34, and 36, the strength members F1 to F3 are examples of means for using the substrate disposed in the housing 2 as the strength member of the housing 2. It corresponds to.
  • the main board 30 includes a plurality of boards arranged separately, in this example, a control board 41 and a power board 42.
  • the control board 41 is, for example, a substantially L-shaped board
  • the power supply board 42 is, for example, a substantially L-shaped board.
  • the control board 41 and the power supply board 42 are arranged so as to form a main board 30 having a rectangular shape as a whole.
  • Control electronic components are mounted on the control board 41.
  • a power supply electronic component (not shown) is mounted on the power supply board 42.
  • the aforementioned four capacitors C1, C2, C3, and C4 are installed on the power supply board.
  • the control board 41 is fixed to a base 48 (see FIG. 7) on the lower wall portion 2f of the housing 2 by driving a plurality of fasteners 47a such as rivets into predetermined positions.
  • the power supply board 42 is fixed to the base 48 by driving a plurality of fasteners 47b such as rivets at predetermined positions.
  • the control board 41 and the power supply board 42 are electrically connected by a connector 45 that is mounted across the both.
  • the amplifier boards 32 and 34 are both disposed across the control board 41 and the power supply board 42. Specifically, the amplifier board 32 is erected in a state of being electrically connected to the control board 41 and the power supply board 42 via connectors 43a and 43b. The amplifier board 34 is erected in a state where it is electrically connected to the control board 41 and the power supply board 42 via the connectors 44a and 44b. That is, the strength member F1 including the amplifier board 32 and the strength member F2 including the amplifier board 34 are erected across the control board 41 and the power supply board 42. In FIG. 6, illustration of the shielding plates 12 and 14 and the heat sinks 50 and 52 of the strength members F1 and F2 is omitted.
  • control board 41 and power supply board 42 Is formed in the shape shown in FIG.
  • the gap G between the boards 41 and 42 is a gap g1 extending in the front-rear direction on the left side of the amplifier board 32, a gap g2 extending in the left-right direction so as to cross the amplifier boards 32 and 34, and the right side of the amplifier board 34.
  • the substrates 41 and 42 are formed so as to have a shape having a gap g3 extending in the front-rear direction.
  • the gap g2 is positioned closer to the rear in order to ensure the area of the power supply board 42 larger than that of the control board 41 (for example, to secure the installation area of the capacitors C1 to C4).
  • the strength member F3 including the DB substrate 36 and the resistance module RM is disposed on the power supply substrate 42, and is erected in a state where the DB substrate 36 is electrically connected to the power supply substrate 42 via the connector 46.
  • Fig. 7 shows the XX cross section of Fig. 6.
  • the control board 41 and the power supply board 42 have different plate thicknesses.
  • the control board 41 is thin and the power supply board 42 is thick.
  • the control board 41 and the power supply board 42 are arranged so that the positions in the height direction of the surfaces (component surfaces) 41a and 42a on the side where the strength members F1 to F3 are erected are different.
  • a dedicated connector having a shape corresponding to the step is required, which leads to an increase in design man-hours and costs.
  • the connectors 43a and 43b on the amplifier board 32 require connectors having different heights
  • the connectors 44a and 44b on the amplifier board 34 also require connectors having different heights.
  • a spacer 49a is inserted between the control board 41 and the base 48 at the place where the fastener 47a of the control board 41 is driven, and the fastener 47b of the power supply board 42 is driven.
  • the height of the control board 41 and the power supply board 42 is adjusted by inserting a spacer 49b between the power supply board 42 and the base 48 at a location.
  • the control board 41 and the power supply board 42 are arranged so that the surface 41a and the surface 42a are substantially flush with each other, and in this state, are fixed to the housing 2 via the base 48.
  • a general-purpose connector can be used as the connector 45 for electrically connecting the control board 41 and the power supply board 42, and the connectors 43a and 43b and the connectors 44a and 44b have the same height. Connectors can be used.
  • the number of substrates constituting the main substrate 30 is not limited to the above two, and may be three or more. Further, the control board 41 and the power supply board 42 may have shapes other than those described above.
  • the motor control device 1 includes the housing 2 including a plurality of sets of opposing wall portions such as the front wall portion 2a and the rear wall portion 2b, the substrates 32, 34, and 36, and these substrates.
  • a plate-like member (opposed in the above example, shielding plates 12 and 14, resistance module RM, etc.) arranged opposite to 32, 34, and 36 is connected and arranged between the opposing wall portions 2a and 2b. It has a plurality of strength members F1, F2, and F3 that partition the internal space of the housing 2. Thereby, there exists the following effect.
  • the strength members F1, F2, and F3 have a structure in which the substrates 32, 34, and 36 are connected to the plate-like member, so that each has high strength. Since the strength members F1, F2, and F3 are arranged between the opposing wall portions 2a and 2b to partition the internal space of the housing 2 into a plurality of small spaces, the rigidity of the housing 2 can be increased. In addition, since the substrates 32, 34, and 36 are used as strength members, the strength members can be reduced, and the walls 2a to 2f of the housing 2 can be reduced in thickness, so that the motor control device 1 can be reduced in size. Therefore, the housing 2 can be reduced in size while ensuring the rigidity. In addition, as a result of reducing the strength members, there is an effect that it is possible to secure an installation space for a substrate and the like.
  • the plate members of the strength members F1 and F2 are fixed to both the front wall portion 2a and the rear wall portion 2b facing each other, and the power modules PM and the like disposed on the amplifier boards 32 and 34 ( ) Are metal shielding plates 12 and 14 for shielding noise generated in the above. Thereby, there exists the following effect.
  • the strength members F1 and F2 are configured by connecting the amplifier boards 32 and 34 and the metal shielding plates 12 and 14, respectively, high strength can be obtained. Further, it is possible to reduce the noise generated in the amplifier boards 32 and 34 from affecting the control board and the like.
  • the two strength members F1 and F2 are arranged to face each other so that the amplifier boards 32 and 34 are inside the shielding plates 12 and 14.
  • the noise generated in the amplifier boards 32 and 34 (the power module PM and the like arranged in the space) sandwiched between the two shielding plates 12 and 14.
  • the influence of noise on the control board provided outside can be reduced.
  • the motor control device 1 includes the fan 60 that blows air to the wind tunnel 70 that is a space sandwiched between the amplifier boards 32 and 34 of the two strength members F1 and F2.
  • the fan 60 that blows air to the wind tunnel 70 that is a space sandwiched between the amplifier boards 32 and 34 of the two strength members F1 and F2.
  • the two strength members F1 and F2 include the shielding plates 12 and 14 and the heat sinks 50 and 52 disposed on the opposite side of the shielding plates 12 and 14 of the amplifier boards 32 and 34. It has two plate-like members. Thereby, there exists the following effect.
  • the strength members F1 and F2 may have a structure in which plate-like members are connected to both sides of the board. Therefore, the strength of the strength members F1 and F2 can be further increased.
  • the heat sinks 50 and 52 are arranged in the wind tunnel 70 that is the air blowing space by the fan 60, the cooling efficiency can be further increased.
  • the motor control device 1 extends in a direction orthogonal to the two strength members F1 and F2, and connects the shielding plates 12 and 14 of the two strength members F1 and F2.
  • a heat sink 54 is provided.
  • the rigidity for example, the rigidity with respect to a twist, a bending, etc.
  • the regenerative resistor R which is a heat generating component different from the heat generating component disposed on the amplifier boards 32 and 34, can be simultaneously and efficiently cooled by the heat sink 54.
  • the motor control device 1 connects the shielding plates 12 and 14 of the two strength members F1 and F2, and the left wall portion 2c and the right wall portion 2d facing the shielding plates 12 and 14, respectively. Brackets 22 and 24 are provided. Thereby, the rigidity (for example, the rigidity with respect to a twist, a bending, etc.) of the housing
  • the motor control device 1 includes the main board 30 disposed adjacent to the lower wall portion 2 f of the housing 2, and the strength members F ⁇ b> 1 and F ⁇ b> 2 are erected on the main board 30.
  • the main board 30 includes a plurality of control boards 41 and a power supply board 42, and the strength members F1 and F2 are erected across the plurality of boards 41 and 42.
  • the plurality of boards 41 and 42 constituting the main board 30 and each of the amplifier boards 32 and 34 can be connected to the connectors 43a and 43b and the connector 44a without using wiring for connecting the circuit boards 41 and 42. , 44b can be connected directly, so that the wiring in the housing 2 can be reduced.
  • control board 41 and the power supply board 42 constituting the main board 30 have different thicknesses, and the control board 41 and the power supply board 42 are provided with strength members F1 and F2.
  • the side surfaces 41a, 42a are arranged so as to be flush with each other.
  • a general-purpose connector 45 can be used, so that it is possible to prevent an increase in design man-hours and costs.
  • the plate-like member of the strength member F3 is a resistance module RM including a plurality of resistors RD that respectively consume power generated by a plurality of motors M in a metal case 37.
  • the strength member F3 is configured by connecting the DB substrate 36 and the metal resistance module RM, high strength can be obtained. Further, by consuming the electric power generated by the motor M by the resistor RD, the motor M can be quickly stopped using a so-called dynamic brake.
  • the resistors RD corresponding to the number of motor shafts are individually arranged, the size of the motor control device 1 may be hindered due to an increase in the installation area of the resistors RD and cable wiring.
  • the installation area of the plurality of resistors RD can be reduced, and the cable wiring can be replaced with the substrate pattern of the DB substrate 36. Can be downsized.
  • Robot system Next, an example of a robot system that controls a robot using the motor control device 1 according to the embodiment will be described with reference to FIG.
  • the robot system 110 includes a motor control device 1 as a robot controller and a robot 120 controlled by the motor control device 1.
  • the robot 120 includes an arm 130.
  • the robot 120 and the motor control device 1 are connected via a cable so that they can communicate with each other.
  • the motor control device 1 may be provided on the robot 120 side, for example, on the arm 130 portion of the robot 120.
  • the robot 120 is a so-called 6-axis robot.
  • the arm 130 of the robot 120 includes a fixed portion 131, a plurality of (in this example, five) link members L1 to L5, and the most proximal end of the arm 130 among these five link members L1 to L5.
  • a plurality of (six in this example) joint mechanisms S1 to S1 that refractably connect the link member L1 positioned on the side and the fixing portion 131 and adjacent link members among the five link members L1 to L5.
  • S6 and actuators A1 to A6 that generate driving force to the link members L1 to L5 to be driven and the six joint mechanisms S1 to S6, respectively.
  • an elastic member (not shown).
  • the actuators A1 to A6 are so-called AC servo motors that are used as power sources for general industrial machines.
  • the actuators A1 to A6 have a stator and a rotor, and output a rotational force.
  • a speed reducer that amplifies the torque of the motor, and an encoder that detects the rotational position of a rotating body such as a rotating shaft of the motor.
  • connection relationship between the stator and rotor of the motor provided in the actuators A1 to A6, the fixed portion 131, and the link members L1 to L6 is as follows. That is, the stator of the motor provided in the actuator A1 is connected to the fixing portion 131, and the rotor of the motor is connected to the link member L1. A stator located on the proximal end side of the arm 130 of the motor provided in the actuator A2 is connected to the link member L1, and a rotor located on the distal end side of the arm 130 of the motor is connected to the link member L2.
  • a stator located on the proximal end side of the arm 130 of the motor provided in the actuator A3 is connected to the link member L2, and a rotor located on the distal end side of the arm 130 of the motor is connected to the link member L3.
  • the A stator located on the proximal end side of the arm 130 of the motor provided in the actuator A4 is connected to the link member L3, and a rotor located on the distal end side of the arm 130 of the motor is connected to the link member L4.
  • the stator located on the proximal end side of the arm 130 of the motor provided in the actuator A5 is connected to the link member L4, and the rotor located on the distal end side of the arm 130 of the motor is connected to the link member L5.
  • a stator located on the proximal end side of the arm 130 of the motor provided in the actuator A6 is connected to the link member L5, and a rotor located on the distal end side of the arm 130 of the motor is connected to the link member L6.
  • the robot 120 may be a robot other than 6 axes, such as a 4-axis robot or a 7-axis robot.

Abstract

[Problem] To reduce the size of a motor control device and yet ensure the rigidity of a housing. [Solution] A motor control device 1, which controls a motor M, has: a housing 2 which is equipped with a plurality of sets of opposing wall sections such as a front wall section 2a and a rear wall section 2b; and a plurality of strength members F1, F2, F3 which are amplifier substrates 32, 34 and a DB substrate 36 that are coupled to shield plates 12, 14 and a resistance module RM that are disposed respectively opposing the substrates 32, 34, 36. The strength members F1, F2, F3 are disposed extending between the opposing front wall section 2a and rear wall section 2b and partition the internal space of the housing 2.

Description

モータ制御装置及びロボットシステムMotor control device and robot system
 開示の実施形態は、モータ制御装置及びロボットシステムに関する。 The disclosed embodiment relates to a motor control device and a robot system.
 特許文献1には、筐体内部に、サーボアンプ等の各種回路素子を実装したモータドライバ、配線、放熱フィン、冷却ファン等が設けられたロボット制御装置が記載されている。 Patent Document 1 describes a robot control device in which a motor driver, wiring, heat dissipating fins, a cooling fan, and the like in which various circuit elements such as a servo amplifier are mounted are provided inside a casing.
特開2007-144590号公報JP 2007-144590 A
 上記従来技術において筐体の剛性を高める場合、別途強度部材を設ける等が考えられるが、制御装置の小型化を妨げる要因となりうる。したがって、筐体の剛性を確保しつつ小型化を図る場合には、装置構成のさらなる最適化が要望される。 In the above prior art, when the rigidity of the casing is increased, it may be possible to provide a separate strength member, but this may be a factor that hinders downsizing of the control device. Therefore, further optimization of the device configuration is desired in order to reduce the size while ensuring the rigidity of the housing.
 本発明はこのような問題点に鑑みてなされたものであり、筐体の剛性を確保しつつ小型化することが可能なモータ制御装置及びロボットシステムを提供することを目的とする。 The present invention has been made in view of such problems, and an object thereof is to provide a motor control device and a robot system that can be miniaturized while ensuring the rigidity of the casing.
 上記課題を解決するため、本発明の一の観点によれば、モータを制御するモータ制御装置であって、対向する壁部を複数組備えた筐体と、第1基板と当該第1基板に対向して配置された板状部材とが連結され、前記対向する壁部間に渡って配置されて前記筐体の内部空間を区画する複数の強度部材と、を有するモータ制御装置が適用される。 In order to solve the above-described problem, according to one aspect of the present invention, a motor control device for controlling a motor, a housing including a plurality of sets of opposing wall portions, a first substrate, and the first substrate A motor control device having a plurality of strength members that are connected to opposing plate-like members and are arranged between the opposing wall portions to partition the internal space of the housing is applied. .
 また、本発明の別の観点によれば、上記モータ制御装置と、該モータ制御装置によって制御されるロボットと、を有するロボットシステムが適用される。 Also, according to another aspect of the present invention, a robot system including the motor control device and a robot controlled by the motor control device is applied.
 また、本発明のさらに別の観点によれば、モータを制御するモータ制御装置であって、対向する壁部を複数組備えた筐体と、前記筐体内に配置された基板を前記筐体の強度部材として用いる手段と、を有するモータ制御装置が適用される。 According to still another aspect of the present invention, there is provided a motor control device for controlling a motor, wherein a housing having a plurality of sets of opposing wall portions, and a substrate disposed in the housing are provided in the housing. A motor control device having means for use as a strength member is applied.
 本発明によれば、筐体の剛性を確保しつつモータ制御装置及びロボットシステムを小型化することができる。 According to the present invention, the motor control device and the robot system can be reduced in size while ensuring the rigidity of the casing.
一実施形態に係るモータ制御装置の回路構成の一例を表す回路構成図である。1 is a circuit configuration diagram illustrating an example of a circuit configuration of a motor control device according to an embodiment. モータ制御装置の構造の一例を表す斜視図である。It is a perspective view showing an example of the structure of a motor control device. モータ制御装置の構造の一例を表す上面図である。It is a top view showing an example of the structure of a motor control device. モータ制御装置の構造の一例を表す前面図である。It is a front view showing an example of the structure of a motor control device. 抵抗モジュールの構造の一例を表す斜視図である。It is a perspective view showing an example of the structure of a resistance module. 複数の基板で構成されるメイン基板の一例を表す平面図である。It is a top view showing an example of the main board comprised with a plurality of boards. 図6のX-X断面による断面図である。It is sectional drawing by the XX cross section of FIG. 一実施形態に係るモータ制御装置とロボットを備えたロボットシステムの一例を表す説明図である。It is explanatory drawing showing an example of the robot system provided with the motor control apparatus and robot which concern on one Embodiment.
 以下、一実施形態について図面を参照しつつ説明する。なお、以下において、説明の便宜上、「前」「後」「左」「右」「上」「下」等の方向を記載する場合があるが、これらの方向は図面中に注記された各方向にそれぞれ対応する。但し、これらの記載はモータ制御装置等の各構成の位置関係を限定するものではない。 Hereinafter, an embodiment will be described with reference to the drawings. In the following, for convenience of explanation, directions such as “front”, “rear”, “left”, “right”, “upper”, “lower”, etc. may be described, but these directions are directions noted in the drawings. Correspond to each. However, these descriptions do not limit the positional relationship of each component such as the motor control device.
 <1.モータ制御装置の回路構成>
 まず、図1を参照しつつ、本実施形態のモータ制御装置の回路構成の一例について説明する。
<1. Circuit configuration of motor control device>
First, an example of a circuit configuration of the motor control device of the present embodiment will be described with reference to FIG.
 図1に示すように、モータ制御装置1は、外部電源から入力される電力を所定の電力に変換して負荷に出力する。具体的には、モータ制御装置1は、3相交流電源100から入力される交流電力を別の交流電力に変換し、例えば8つの3相交流モータM1,M2,M3,M4,M5,M6,M7,M8(以下「モータM」と総称する。)に出力して、動作を制御する。つまり、モータ制御装置1は、8軸制御可能なモータ制御装置である。 As shown in FIG. 1, the motor control device 1 converts electric power input from an external power source into predetermined electric power and outputs it to a load. Specifically, the motor control device 1 converts AC power input from the three-phase AC power source 100 into another AC power, for example, eight three-phase AC motors M1, M2, M3, M4, M5, M6. M7 and M8 (hereinafter collectively referred to as “motor M”) to control the operation. That is, the motor control device 1 is a motor control device capable of 8-axis control.
 なお、モータ制御装置1の制御可能な軸数、つまりモータMの数は、8つに限定されるものではなく、他の数であってもよい。また、外部電源は、3相交流電源に限定されるものではなく、他の電源であってもよい。また、負荷は、3相交流モータに限定されるものではなく、他の負荷であってもよい。 The number of axes that can be controlled by the motor control device 1, that is, the number of motors M is not limited to eight, and may be any other number. Further, the external power source is not limited to the three-phase AC power source, and may be another power source. Further, the load is not limited to the three-phase AC motor, and may be another load.
 モータ制御装置1は、ダイオードモジュールDM、例えば4つのコンデンサC1,C2,C3,C4(以下「コンデンサC」と総称する。)、例えば8つのパワーモジュールPM1,PM2,PM3,PM4,PM5,PM6,PM7,PM8(以下「パワーモジュールPM」と総称する。)、抵抗器の一例である回生抵抗R、スイッチQ1,Q2、及びダイナミックブレーキ用の抵抗モジュールRMを含む、複数の電子部品を有する。 The motor control device 1 includes a diode module DM, for example, four capacitors C1, C2, C3, C4 (hereinafter collectively referred to as “capacitor C”), for example, eight power modules PM1, PM2, PM3, PM4, PM5, PM6. PM7 and PM8 (hereinafter collectively referred to as “power module PM”), a regenerative resistor R which is an example of a resistor, switches Q1 and Q2, and a resistor module RM for dynamic brake, and a plurality of electronic components.
 ダイオードモジュールDMは、ダイオードを備え、交流電源100から入力される3相交流電力を整流し、直流バスP、Nに直流電力を出力する。コンデンサC1~C4は、直流バスP,Nに渡って接続され、ダイオードモジュールDMが整流した直流電圧を平滑する。パワーモジュールPM1~PM8は、例えばIGBT等の半導体素子で構成される複数のスイッチング素子SW(図1中では1つのみ図示)を備える。そして、パワーモジュールPM1~PM8は、それぞれ、直流電力を所定の3相交流電力に変換し、3相交流モータM1~M8に出力する。上記ダイオードモジュールDMのダイオード、コンデンサC1~C4、及びパワーモジュールPM1~PM8のスイッチング素子SW等は、電力変換回路10を構成する。 The diode module DM includes a diode, rectifies three-phase AC power input from the AC power supply 100, and outputs DC power to the DC buses P and N. The capacitors C1 to C4 are connected across the DC buses P and N, and smooth the DC voltage rectified by the diode module DM. The power modules PM1 to PM8 are provided with a plurality of switching elements SW (only one is shown in FIG. 1) constituted by semiconductor elements such as IGBTs. Each of the power modules PM1 to PM8 converts DC power into predetermined three-phase AC power and outputs it to the three-phase AC motors M1 to M8. The diode of the diode module DM, the capacitors C1 to C4, the switching elements SW of the power modules PM1 to PM8, and the like constitute the power conversion circuit 10.
 また、直流バスP,N間には、上記回生抵抗R及びスイッチQ1の直列回路が接続されている。スイッチQ1は、例えばMOSFET等の半導体素子を備え、例えばモータMの急減速時や急停止時等にオンされることで、モータMから直流バスP,Nに入力される回生電力が回生抵抗Rにより消費されるようにする。回生抵抗Rは、スイッチQがオンされた場合に回生電力を消費する。 Further, a series circuit of the regenerative resistor R and the switch Q1 is connected between the DC buses P and N. The switch Q1 includes a semiconductor element such as a MOSFET, for example. When the switch Q1 is turned on, for example, when the motor M is suddenly decelerated or suddenly stopped, the regenerative power input from the motor M to the DC buses P and N is regenerated. To be consumed by. The regenerative resistor R consumes regenerative power when the switch Q is turned on.
 また、各パワーモジュールPM1~PM8と各モータM1~M8との間には、各モータMで発電された電力(負荷エネルギー)を消費する抵抗RD1~RD8(以下「抵抗RD」と総称する。)とスイッチQ2が接続されている。抵抗RDは、モータMの電力線の異なる相間を短絡するように接続されている。抵抗モジュールRMは、この例では8つの抵抗RD1~RD8を備えており、各モータMの急減速時や急停止時等に対応する抵抗RDにより当該モータMで発電された電力(負荷エネルギー)を消費することで、いわゆるダイナミックブレーキを用いてモータMに制動力を付与する。スイッチQ2は、通常時は閉じており、例えばモータMの急減速時や急停止時等に開くことでモータMとパワーモジュールPMとを切り離し、抵抗RDによりモータMで発電された電力(負荷エネルギー)が消費されるようにする。 Also, resistors RD1 to RD8 (hereinafter collectively referred to as “resistors RD”) that consume electric power (load energy) generated by the motors M between the power modules PM1 to PM8 and the motors M1 to M8. And the switch Q2 are connected. The resistor RD is connected so as to short-circuit between different phases of the power line of the motor M. The resistor module RM includes eight resistors RD1 to RD8 in this example, and the electric power (load energy) generated by the motor M by the resistor RD corresponding to when each motor M suddenly decelerates or suddenly stops. When consumed, a braking force is applied to the motor M using a so-called dynamic brake. The switch Q2 is normally closed. For example, when the motor M is suddenly decelerated or suddenly stopped, the switch Q2 is disconnected from the motor M and the power module PM, and the electric power generated by the motor M by the resistor RD (load energy) ) To be consumed.
 なお、上記で説明したモータ制御装置1の回路構成は、あくまで一例であり、上記以外の回路構成であってもよい。例えば、パワーモジュールPMや抵抗RDの数は、8つに限定されるものではなく、他の数であってもよい。また、1つのコンデンサCに2つのパワーモジュールPMが並列に接続される場合に限定されるものではなく、1つのコンデンサCに1つのパワーモジュールPMが接続されたり3つ以上のパワーモジュールPMが並列に接続されてもよい。また、コンデンサCの数は、4つに限定されるものではなく、他の数であってもよい。また、コンデンサCに代えてリアクトルを設置してもよい。 Note that the circuit configuration of the motor control device 1 described above is merely an example, and a circuit configuration other than the above may be used. For example, the number of power modules PM and resistors RD is not limited to eight and may be other numbers. In addition, the present invention is not limited to the case where two power modules PM are connected in parallel to one capacitor C. One power module PM is connected to one capacitor C, or three or more power modules PM are connected in parallel. May be connected. Further, the number of capacitors C is not limited to four, and may be other numbers. A reactor may be installed instead of the capacitor C.
 <2.モータ制御装置の構造>
 次に、図2、図3、及び図4を参照しつつ、モータ制御装置1の構造の一例について説明する。なお、図2中では、モータ制御装置1の筐体の上壁部及び前壁部の図示を省略し、図3中では、上壁部の図示を省略し、図4中では、前壁部の図示を省略している。また、図2~図4中では、モータ制御装置1の要部以外の構成の図示を適宜省略している。
<2. Structure of motor controller>
Next, an example of the structure of the motor control device 1 will be described with reference to FIGS. 2, 3, and 4. 2, the illustration of the upper wall portion and the front wall portion of the housing of the motor control device 1 is omitted, the illustration of the upper wall portion is omitted in FIG. 3, and the front wall portion in FIG. Is omitted. Also, in FIGS. 2 to 4, illustration of components other than the main part of the motor control device 1 is omitted as appropriate.
 図2~図4に示すように、モータ制御装置1は、その外郭を構成する略直方体状の筐体2を有し、筐体2は、前壁部2a(図3参照)、後壁部2b、左壁部2c、右壁部2d、上壁部2e(図4参照)、及び、下壁部2fを備える。以下では、モータ制御装置1において、左右方向を「幅方向」、上下方向を「高さ方向」、前後方向を「奥行き方向」ともいう。なお、筺体2の形状は、略直方体状に限定されるものではなく、他の形状であってもよい。 As shown in FIG. 2 to FIG. 4, the motor control device 1 has a substantially rectangular parallelepiped casing 2 that forms the outline thereof. The casing 2 includes a front wall portion 2a (see FIG. 3), a rear wall portion. 2b, a left wall 2c, a right wall 2d, an upper wall 2e (see FIG. 4), and a lower wall 2f. Hereinafter, in the motor control device 1, the horizontal direction is also referred to as “width direction”, the vertical direction is also referred to as “height direction”, and the front-rear direction is also referred to as “depth direction”. In addition, the shape of the housing 2 is not limited to a substantially rectangular parallelepiped shape, and may be another shape.
 筐体2には、メイン基板30(第2基板の一例)と、2つのアンプ基板32,34(第1基板の一例)と、ダイナミックブレーキ用の基板36(以下「DB基板36」と略称する。第1基板の一例)と、金属製の2つの遮蔽板12,14(板状部材の一例)と、上記ダイオードモジュールDM、コンデンサC1~C4、パワーモジュールPM1~PM8、及び回生抵抗R、抵抗モジュールRMを含む複数の電子部品と、3つのヒートシンク50,52,54と、ファン60等とが収納されている。また、筐体2には、2つの通風口4,6が形成されている。 The housing 2 includes a main board 30 (an example of a second board), two amplifier boards 32 and 34 (an example of a first board), and a dynamic brake board 36 (hereinafter referred to as a “DB board 36”). An example of the first substrate), two metal shielding plates 12 and 14 (an example of a plate-like member), the diode module DM, the capacitors C1 to C4, the power modules PM1 to PM8, the regenerative resistor R, and the resistor A plurality of electronic components including the module RM, three heat sinks 50, 52, and 54, a fan 60, and the like are accommodated. In addition, two ventilation openings 4 and 6 are formed in the housing 2.
  (2-1.基板)
 メイン基板30は、略長方形状を備え、その板面方向の寸法が、筐体2の下壁部2fの内寸法とほぼ等しい。メイン基板30は、その一方側の面が、部品が配置される部品面30a、その他方側の面が、半田付けが行われる半田面30bである。そして、メイン基板30は、部品面30aが上面、半田面30bが下面となるように、筐体2内の下部において下壁部2f(一の壁部の一例)に隣接して配置されて、当該下壁部2fに固定されている。このメイン基板30は、複数の基板から構成されている(詳細は後述。図6参照)。
(2-1. Substrate)
The main board 30 has a substantially rectangular shape, and the dimension in the plate surface direction is substantially equal to the inner dimension of the lower wall portion 2 f of the housing 2. As for the main board | substrate 30, the one side surface is the component surface 30a in which components are arrange | positioned, and the other side surface is the solder surface 30b in which soldering is performed. The main board 30 is disposed adjacent to the lower wall part 2f (an example of one wall part) at the lower part in the housing 2 such that the component surface 30a is the upper surface and the solder surface 30b is the lower surface. It is fixed to the lower wall portion 2f. The main board 30 is composed of a plurality of boards (details will be described later, see FIG. 6).
 アンプ基板32,34は、メイン基板30の部品面30aに図示しないコネクタ等を介して互いに対向するように立設されている。具体的には、アンプ基板32,34は、略長方形状を備え、各々の長手方向の寸法が筐体2の奥行き方向の内寸法とほぼ等しく、各々の短手方向の寸法が筐体2の高さ方向の内寸法よりも少し小さい。そして、アンプ基板32,34は、各々の長手方向が奥行き方向、各々の短手方向が高さ方向に沿いつつ、幅方向に所定の空隙を空けて離間するように、メイン基板30の幅方向中央部近傍において略平行に対向配置されている。つまり、アンプ基板32,34は、アンプ基板32の右面32aとアンプ基板34の左面34aとが幅方向に対向配置されている。なお、以下では、右面32aを「対向面32a」、左面34aを「対向面34a」ともいう。 The amplifier boards 32 and 34 are erected on the component surface 30a of the main board 30 so as to face each other via a connector or the like (not shown). Specifically, each of the amplifier boards 32 and 34 has a substantially rectangular shape, and each dimension in the longitudinal direction is substantially equal to the inner dimension in the depth direction of the casing 2, and each dimension in the short side direction is that of the casing 2. A little smaller than the inner dimension in the height direction. The amplifier boards 32 and 34 are arranged in the width direction of the main board 30 so that each longitudinal direction is along the depth direction and each short side direction is along the height direction, while being spaced apart by a predetermined gap in the width direction. In the vicinity of the central portion, they are arranged to face each other substantially in parallel. That is, in the amplifier boards 32 and 34, the right surface 32a of the amplifier board 32 and the left face 34a of the amplifier board 34 are disposed to face each other in the width direction. Hereinafter, the right surface 32a is also referred to as “opposing surface 32a”, and the left surface 34a is also referred to as “facing surface 34a”.
 DB基板36は、メイン基板30の部品面30aに図示しないコネクタ等を介して立設されている。具体的には、DB基板36は、略長方形状を備え、その長手方向の寸法がアンプ基板32,34の奥行き方向の内寸法よりも小さく、この例では後述するヒートシンク50,52のヒートシンクベース501,521の長手方向寸法と同程度の寸法を有する。DB基板36の短手方向の寸法は、アンプ基板32,34の短手寸法と略同じである。そして、DB基板36は、長手方向が奥行き方向、短手方向が高さ方向に沿いつつ、アンプ基板34の右方にアンプ基板34と略平行に配置されている。DB基板36の表面(この例では左面)には、上述の抵抗モジュールRMが配置されている。抵抗モジュールRMの詳細については後述する(図5参照)。 The DB board 36 is erected on the component surface 30a of the main board 30 via a connector or the like (not shown). Specifically, the DB substrate 36 has a substantially rectangular shape, and its longitudinal dimension is smaller than the inner dimension in the depth direction of the amplifier substrates 32 and 34. In this example, the heat sink base 501 of the heat sinks 50 and 52 described later is used. , 521 have the same size as the longitudinal dimension. The dimension in the short direction of the DB substrate 36 is substantially the same as the short dimension of the amplifier boards 32 and 34. The DB substrate 36 is disposed substantially parallel to the amplifier substrate 34 on the right side of the amplifier substrate 34 while the longitudinal direction is along the depth direction and the short side direction is along the height direction. The above-described resistance module RM is disposed on the surface (in this example, the left surface) of the DB substrate 36. Details of the resistance module RM will be described later (see FIG. 5).
 なお、メイン基板30、アンプ基板32,34、及びDB基板36の形状や寸法は、上記形状等に限定されるものではない。また、メイン基板30は複数の基板である必要はなく、単一の基板としてもよい。一方、アンプ基板32,34、及びDB基板36は単一の基板である必要はなく、複数の基板で構成されてもよい。また、メイン基板30は、片面基板である場合に限定されるものではなく、両面に部品が配置される両面基板や、複数の基板が積層された多層基板等であってもよい。また、DB基板36は、アンプ基板34の右方ではなく、アンプ基板32の左方に配置されてもよい。 Note that the shapes and dimensions of the main board 30, the amplifier boards 32 and 34, and the DB board 36 are not limited to the above-described shapes and the like. The main board 30 does not have to be a plurality of boards, and may be a single board. On the other hand, the amplifier substrates 32 and 34 and the DB substrate 36 do not have to be a single substrate, and may be composed of a plurality of substrates. The main board 30 is not limited to a single-sided board, and may be a double-sided board in which components are arranged on both sides, a multilayer board in which a plurality of boards are stacked, or the like. Further, the DB substrate 36 may be arranged not on the right side of the amplifier substrate 34 but on the left side of the amplifier substrate 32.
  (2-2.遮蔽板)
 遮蔽板12,14は、アンプ基板32,34に沿って配置されたパワーモジュールPM1~8等で発生するノイズを遮蔽する金属製の板部材である。遮蔽板12,14は、略矩形状を備え、各々の長手方向の寸法がアンプ基板32,34の長手方向寸法とほぼ等しく、短手方向の寸法がアンプ基板32,34の短手方向寸法とほぼ等しい。遮蔽板12は、アンプ基板32が幅方向内側となるように、アンプ基板32の左方近傍に配置され、遮蔽板14は、アンプ基板34が幅方向内側となるように、アンプ基板34の右方近傍に配置され、遮蔽板12,14は互いに略平行に配置される。
(2-2. Shielding plate)
The shielding plates 12 and 14 are metal plate members that shield noise generated in the power modules PM1 to 8 and the like disposed along the amplifier substrates 32 and 34. The shielding plates 12 and 14 have a substantially rectangular shape, and the longitudinal dimension of each of the shielding plates 12 and 14 is substantially equal to the longitudinal dimension of the amplifier boards 32 and 34, and the lateral dimension is the same as the lateral dimension of the amplifier boards 32 and 34. Almost equal. The shielding plate 12 is arranged in the vicinity of the left side of the amplifier substrate 32 so that the amplifier substrate 32 is on the inner side in the width direction, and the shielding plate 14 is on the right side of the amplifier substrate 34 so that the amplifier substrate 34 is on the inner side in the width direction. The shielding plates 12 and 14 are arranged substantially parallel to each other.
 遮蔽板12,14は、いずれも筐体2の対向する壁部である前壁部2a及び後壁部2bの両方に固定される。具体的には、遮蔽板12の前端部及び後端部には、それぞれ左方に略L字状に折れ曲がった固定片12aが設けられ、ボルト13により各固定片12aが筐体2の前壁部2a及び後壁部2bに締結されることにより、遮蔽板12が前壁部2a及び後壁部2bに固定されている。同様に、遮蔽板14の前端部及び後端部には、それぞれ右方に略L字状に折れ曲がった固定片14aが設けられ、ボルト15により各固定片14aが筐体2の前壁部2a及び後壁部2bに締結されることにより、遮蔽板12が前壁部2a及び後壁部2bに固定されている。 The shielding plates 12 and 14 are both fixed to both the front wall portion 2a and the rear wall portion 2b, which are opposite wall portions of the housing 2. Specifically, the front end portion and the rear end portion of the shielding plate 12 are each provided with a fixing piece 12 a bent in a substantially L shape on the left side, and each fixing piece 12 a is connected to the front wall of the housing 2 by a bolt 13. By being fastened to the part 2a and the rear wall part 2b, the shielding plate 12 is fixed to the front wall part 2a and the rear wall part 2b. Similarly, at the front end portion and the rear end portion of the shielding plate 14, fixing pieces 14 a bent in a substantially L shape are provided on the right side, and the fixing pieces 14 a are respectively connected by bolts 15 to the front wall portion 2 a of the housing 2. The shielding plate 12 is fixed to the front wall 2a and the rear wall 2b by being fastened to the rear wall 2b.
 また、遮蔽板12は、筐体2の左壁部2cにも固定される。具体的には、遮蔽板12は、後述するヒートシンクベース541の後端部と略同じ奥行き位置の上部に固定片12cを備える。固定片12cは、ヒートシンクベース541の左端部の下面に接触するとともに、ブラケット22の右端部の上面に接触するように、段差状に屈曲した形状に形成されている。図4に示すように、ブラケット22は、左右方向に水平に延びるフレームであり、左端部に略L字状に折れ曲がった固定片22aを有する。ブラケット22は、ボルト21により固定片22aが筐体2の左壁部2cに固定されることによって、左壁部2cに支持されている。そして、遮蔽板12の固定片12cは、ヒートシンクベース541との重なり部でボルト19により固定され、ブラケット22との重なり部でボルト20により固定される。これにより、ブラケット22は、遮蔽板12と当該遮蔽板12が対向する筐体2の左壁部2cとを連結する。その結果、遮蔽板12が左壁部2cに固定される。 The shielding plate 12 is also fixed to the left wall 2c of the housing 2. Specifically, the shielding plate 12 includes a fixed piece 12c at an upper portion that is substantially the same depth position as a rear end portion of a heat sink base 541 described later. The fixed piece 12 c is formed in a shape bent in a stepped shape so as to contact the lower surface of the left end portion of the heat sink base 541 and to contact the upper surface of the right end portion of the bracket 22. As shown in FIG. 4, the bracket 22 is a frame that extends horizontally in the left-right direction, and has a fixed piece 22 a bent in a substantially L shape at the left end. The bracket 22 is supported by the left wall portion 2 c by fixing the fixing piece 22 a to the left wall portion 2 c of the housing 2 by the bolt 21. The fixing piece 12 c of the shielding plate 12 is fixed by the bolt 19 at the overlapping portion with the heat sink base 541 and is fixed by the bolt 20 at the overlapping portion with the bracket 22. Thereby, the bracket 22 connects the shielding plate 12 and the left wall portion 2c of the housing 2 facing the shielding plate 12. As a result, the shielding plate 12 is fixed to the left wall 2c.
 同様に、遮蔽板14は、筐体2の右壁部2dにも固定される。具体的には、遮蔽板14は、ヒートシンクベース541の後端部と略同じ奥行き位置の上部に固定片14cを備える。固定片14cは、ヒートシンクベース541の右端部の下面に接触するとともに、ブラケット24の左端部の上面に接触するように、段差状に屈曲した形状に形成されている。図4に示すように、ブラケット24は、左右方向に水平に延びるフレームであり、右端部に略L字状に折れ曲がった固定片24aを有する。ブラケット24は、ボルト27により固定片24aが筐体2の右壁部2dに固定されることによって、右壁部2dに支持されている。そして、遮蔽板14の固定片14cは、ヒートシンクベース541との重なり部でボルト25により固定され、ブラケット24との重なり部でボルト26により固定される。これにより、ブラケット24は、遮蔽板14と当該遮蔽板14が対向する筐体2の右壁部2dとを連結する。その結果、遮蔽板14が右壁部2dに固定される。 Similarly, the shielding plate 14 is also fixed to the right wall 2d of the housing 2. Specifically, the shielding plate 14 includes a fixed piece 14 c at an upper portion substantially the same depth as the rear end portion of the heat sink base 541. The fixing piece 14 c is formed in a shape bent in a stepped shape so as to contact the lower surface of the right end portion of the heat sink base 541 and to contact the upper surface of the left end portion of the bracket 24. As shown in FIG. 4, the bracket 24 is a frame that extends horizontally in the left-right direction, and has a fixed piece 24 a that is bent in a substantially L shape at the right end. The bracket 24 is supported by the right wall portion 2d by fixing the fixing piece 24a to the right wall portion 2d of the housing 2 by a bolt 27. The fixing piece 14 c of the shielding plate 14 is fixed by the bolt 25 at the overlapping portion with the heat sink base 541 and is fixed by the bolt 26 at the overlapping portion with the bracket 24. Thereby, the bracket 24 connects the shielding plate 14 and the right wall 2d of the housing 2 facing the shielding plate 14. As a result, the shielding plate 14 is fixed to the right wall 2d.
 なお、遮蔽板12,14の筐体2への固定構造は、上記構造に限定されるものではない。例えば、遮蔽板12,14を上記以外の壁部、例えば上壁部2eや下壁部2f等に固定してもよい。また、上述の各固定片の形状や配置、個数等は一例であり、上記以外としてもよい。 Note that the structure for fixing the shielding plates 12 and 14 to the housing 2 is not limited to the above structure. For example, you may fix the shielding plates 12 and 14 to wall parts other than the above, for example, the upper wall part 2e, the lower wall part 2f, etc. FIG. In addition, the shape, arrangement, number, and the like of each of the fixed pieces described above are examples, and may be other than the above.
  (2-3.通風口、ファン)
 図3に示すように、通風口4は、幅方向においてアンプ基板32,34間に配置されるように、前壁部2aの幅方向中央部近傍に形成されている。同様に通風口6は、幅方向においてアンプ基板32,34間に配置されるように、後壁部2bの幅方向中央部近傍に形成されている。つまり、通風口4,6は、奥行き方向に対向配置されており、筐体2内の後述する風洞70(図4参照)に連通している。
(2-3. Ventilation openings and fans)
As shown in FIG. 3, the vent hole 4 is formed in the vicinity of the center portion in the width direction of the front wall portion 2a so as to be disposed between the amplifier boards 32 and 34 in the width direction. Similarly, the ventilation opening 6 is formed in the width direction center part vicinity of the rear wall part 2b so that it may be arrange | positioned between amplifier board | substrates 32 and 34 in the width direction. That is, the ventilation openings 4 and 6 are arranged to face each other in the depth direction, and communicate with a wind tunnel 70 (see FIG. 4) in the housing 2 to be described later.
 なお、通風口4,6は、各々複数設けられてもよい。また、通風口4,6を前壁部21aや後壁部21b以外の他の壁部に形成してもよい。 Note that a plurality of ventilation openings 4 and 6 may be provided. Moreover, you may form the ventilation openings 4 and 6 in wall parts other than the front wall part 21a and the rear wall part 21b.
 ファン60は、アンプ基板32,34間の通風口6の内側に配置され、上記パワーモジュールPM1~PM8、コンデンサC1~C4、及び回生抵抗Rを冷却するための冷却流路75(図4の二点鎖線参照)を含む風洞70(図4の一点鎖線参照)に送風する。風洞70及びその内部の冷却流路75は、奥行き方向に延びるように形成されている。 The fan 60 is disposed inside the ventilation opening 6 between the amplifier boards 32 and 34, and is provided with a cooling flow path 75 for cooling the power modules PM1 to PM8, the capacitors C1 to C4, and the regenerative resistor R (two in FIG. 4). The air is blown to the wind tunnel 70 (see the dashed line in FIG. 4) including the dotted line. The wind tunnel 70 and the cooling flow path 75 therein are formed to extend in the depth direction.
 具体的には、ファン60は、排気ファンであり、通風口4を吸気口、通風口6を排気口として、通風口4から風洞70内(筐体2内)に吸気された空気を通風口6から風洞70外(筐体2外)に排気する。したがって、ファン60が風洞70に送風すると、風洞70内では、主に通風口4から通風口6に向けて空気が流れる。 Specifically, the fan 60 is an exhaust fan, and uses the ventilation port 4 as an intake port and the ventilation port 6 as an exhaust port, and ventilates the air sucked from the ventilation port 4 into the wind tunnel 70 (inside the casing 2). 6 is exhausted outside the wind tunnel 70 (outside the casing 2). Therefore, when the fan 60 blows air to the wind tunnel 70, air mainly flows from the ventilation opening 4 toward the ventilation opening 6 in the wind tunnel 70.
 なお、ファン60は、排気ファンに限定されるものではなく、吸気ファンであってもよい。また、ファン60は、通風口6の内側に設置される場合に限定されるものではなく、通風口4の内側に設置されてもよいし、通風口の外側に設置されてもよい。また、ファンの数は1つに限定されるものではなく、2つ以上であってもよい。また、例えば電子部品の発熱量があまり大きくない等により、ファンを用いた強制冷却を行わなくてもよい場合には、ファンを設置しなくてもよい。 Note that the fan 60 is not limited to an exhaust fan, and may be an intake fan. Moreover, the fan 60 is not limited to the case where it is installed inside the ventilation hole 6, and may be installed inside the ventilation hole 4, or may be installed outside the ventilation hole. Further, the number of fans is not limited to one and may be two or more. Further, for example, when it is not necessary to perform forced cooling using a fan because the amount of heat generated by the electronic component is not so large, the fan need not be installed.
  (2-4.ヒートシンク、風洞)
 ヒートシンク50,52は、上記パワーモジュールPM1~PM8を冷却するヒートシンクであり、アンプ基板32,34の対向面32a,34aに沿って配置されている。具体的には、ヒートシンク50(第1ヒートシンクの一例、板状部材の一例)は、アンプ基板32の対向面32aに沿って配置され、上記パワーモジュールPM1~PM4が設置されるヒートシンクベース501と、複数のフィン502とを有する。また、ヒートシンク52(第1ヒートシンクの一例、板状部材の一例)は、アンプ基板34の対向面34aに沿って配置され、上記パワーモジュールPM5~PM8が設置されるヒートシンクベース521と、複数のフィン522とを有する。
(2-4. Heat sink, wind tunnel)
The heat sinks 50 and 52 are heat sinks for cooling the power modules PM1 to PM8, and are disposed along the facing surfaces 32a and 34a of the amplifier boards 32 and 34. Specifically, the heat sink 50 (an example of a first heat sink, an example of a plate member) is disposed along the facing surface 32a of the amplifier board 32, and the heat sink base 501 on which the power modules PM1 to PM4 are installed; A plurality of fins 502. A heat sink 52 (an example of a first heat sink, an example of a plate member) is disposed along the facing surface 34a of the amplifier board 34, and includes a heat sink base 521 on which the power modules PM5 to PM8 are installed, and a plurality of fins. 522.
 ヒートシンクベース501は、例えば略長方形状を備え、その長手方向の寸法がアンプ基板32,34の奥行き方向の寸法よりも小さく、その短手方向の寸法もアンプ基板32,34の高さ方向の寸法よりも小さい。そして、ヒートシンクベース501は、その長手方向が奥行き方向、その短手方向が高さ方向に沿うように、アンプ基板32の対向面32aにアンプ基板32と略平行に配置され、例えばその四隅に配置されるスペーサSP1を介してボルト51(図3参照)によりアンプ基板32に固定されている。また、ヒートシンクベース521は、上記ヒートシンクベース501と同等の形状及び寸法を備える。そして、ヒートシンクベース521は、その長手方向が奥行き方向、その短手方向が高さ方向に沿うように、アンプ基板34の対向面34aにアンプ基板34と略平行に配置され、例えばその四隅に配置されるスペーサSP2を介してボルト53(図3参照)によりアンプ基板34に固定されている。 The heat sink base 501 has, for example, a substantially rectangular shape, the size in the longitudinal direction is smaller than the size in the depth direction of the amplifier boards 32 and 34, and the dimension in the short direction is also the dimension in the height direction of the amplifier boards 32 and 34. Smaller than. The heat sink base 501 is disposed on the opposing surface 32a of the amplifier substrate 32 so as to be substantially parallel to the amplifier substrate 32 so that the longitudinal direction thereof is along the depth direction and the short side direction thereof is along the height direction. It is fixed to the amplifier substrate 32 by a bolt 51 (see FIG. 3) through the spacer SP1. The heat sink base 521 has the same shape and dimensions as the heat sink base 501. The heat sink base 521 is disposed on the opposing surface 34a of the amplifier substrate 34 so as to be substantially parallel to the amplifier substrate 34 such that the longitudinal direction thereof is along the depth direction and the short side direction thereof is along the height direction. It is fixed to the amplifier board 34 by a bolt 53 (see FIG. 3) through the spacer SP2.
 また、図4に示すように、ヒートシンクベース501,521は、高さ方向において各々の上端位置がアンプ基板32,34の上端位置とほぼ一致するように、配置されている。また、ヒートシンクベース501,521の下端位置は、アンプ基板32,34の高さ方向中央部よりも少し下側となっている。つまり、ヒートシンクベース501,521は、アンプ基板32,34間で、それらの上端側において幅方向に対向配置されている。この際、ヒートシンクベース501,521の配置間隔は、上記ファン60の例えば羽根車等で構成される送風部60aの径とほぼ等しくなっている。 Further, as shown in FIG. 4, the heat sink bases 501 and 521 are arranged so that their upper end positions substantially coincide with the upper end positions of the amplifier boards 32 and 34 in the height direction. In addition, the lower end positions of the heat sink bases 501 and 521 are slightly below the center in the height direction of the amplifier boards 32 and 34. In other words, the heat sink bases 501 and 521 are disposed opposite to each other in the width direction between the amplifier substrates 32 and 34 on the upper end side thereof. At this time, the arrangement interval of the heat sink bases 501 and 521 is substantially equal to the diameter of the air blowing part 60 a formed of, for example, an impeller of the fan 60.
 なお、ヒートシンクベース501,521の配置間隔は、ファン60の送風部60aの径とほぼ等しい場合に限定されるものではなく、当該径よりも大きく又は小さくてもよい。また、ヒートシンクベース501,521は、アンプ基板32,34に固定される場合に限定されるものではなく、他の部材に固定されてもよい。例えば、ヒートシンクベース501,521がメイン基板30に固定され、それらヒートシンクベース501,521にアンプ基板32,34が固定されてもよい。また、ヒートシンクベース501,521は、必ずしもアンプ基板32,34と平行に配置されなくてもよい。また、ヒートシンクベース501,521の形状及び寸法は、上記形状及び寸法に限定されるものではなく、他の形状及び寸法であってもよい。 In addition, the arrangement | positioning space | interval of the heat sink bases 501 and 521 is not limited to the case where it is substantially equal to the diameter of the ventilation part 60a of the fan 60, You may be larger or smaller than the said diameter. The heat sink bases 501 and 521 are not limited to being fixed to the amplifier boards 32 and 34, and may be fixed to other members. For example, the heat sink bases 501 and 521 may be fixed to the main board 30, and the amplifier boards 32 and 34 may be fixed to the heat sink bases 501 and 521. The heat sink bases 501 and 521 are not necessarily arranged in parallel with the amplifier boards 32 and 34. Further, the shape and size of the heat sink bases 501 and 521 are not limited to the above shape and size, and may be other shapes and sizes.
 複数のフィン502は、ヒートシンクベース501から幅方向に沿って、つまり右方に向けて突出している。また、複数のフィン522は、ヒートシンクベース521から幅方向に沿って、つまり左方に向けて突出している。つまり、フィン502,522は、ヒートシンクベース501,521から互いに近づく方向に突出している。 The plurality of fins 502 protrude from the heat sink base 501 along the width direction, that is, to the right. The plurality of fins 522 protrude from the heat sink base 521 along the width direction, that is, toward the left. That is, the fins 502 and 522 protrude from the heat sink bases 501 and 521 in a direction approaching each other.
 一方、ヒートシンク54(第2ヒートシンクの一例)は、上記回生抵抗Rを冷却するヒートシンクである。ヒートシンク54は、アンプ基板32,34の上方に配置され、上記回生抵抗Rが設置されるヒートシンクベース541と、複数のフィン542とを有する。 On the other hand, the heat sink 54 (an example of a second heat sink) is a heat sink that cools the regenerative resistor R. The heat sink 54 is disposed above the amplifier boards 32 and 34, and includes a heat sink base 541 on which the regenerative resistor R is installed, and a plurality of fins 542.
 ヒートシンクベース541は、略長方形状を備え、その長手方向の寸法が上記ヒートシンクベース501,521の奥行き方向の寸法よりも少し小さく、その短手方向の寸法がアンプ基板32,34の配置間隔よりも大きい。また、ヒートシンクベース541は、その長手方向が奥行き方向、その短手方向が幅方向に沿うように、アンプ基板32,34の上端部にメイン基板30と平行に配置される。つまり、ヒートシンクベース541は、メイン基板30と高さ方向に対向配置されている。 The heat sink base 541 has a substantially rectangular shape, the size in the longitudinal direction is slightly smaller than the size in the depth direction of the heat sink bases 501 and 521, and the size in the short direction is larger than the arrangement interval of the amplifier boards 32 and 34. large. The heat sink base 541 is disposed in parallel with the main board 30 at the upper ends of the amplifier boards 32 and 34 so that the longitudinal direction thereof is along the depth direction and the short side direction is along the width direction. That is, the heat sink base 541 is disposed opposite to the main substrate 30 in the height direction.
 そして、図4に示すように、ヒートシンクベース541の後端部は、遮蔽板12,14の固定片12c,14cにボルト19,25により固定される。これにより、ヒートシンクベース541は、遮蔽板12,14の上端部を連結する。そして、ヒートシンクベース541は、固定片12c,14c及びブラケット22,24を介して筐体2の左壁部2c及び右壁部2dに固定されている。 And as shown in FIG. 4, the rear-end part of the heat sink base 541 is fixed to the fixing pieces 12c and 14c of the shielding plates 12 and 14 by bolts 19 and 25. Thereby, the heat sink base 541 connects the upper ends of the shielding plates 12 and 14. The heat sink base 541 is fixed to the left wall portion 2c and the right wall portion 2d of the housing 2 via the fixing pieces 12c and 14c and the brackets 22 and 24.
 なお、ヒートシンクベース541と筐体2との固定構造は、上記構造に限定されるものではない。例えば、ヒートシンクベース541は、筐体2の左壁部2c及び右壁部2d以外の壁部に固定されてもよい。また、上記ブラケット22,24以外の他の部材を介して筐体2に固定されてもよい。また、ヒートシンクベース541は、必ずしもメイン基板30と平行に配置されなくてもよい。また、ヒートシンクベース541の形状及び寸法は、上記形状及び寸法に限定されるものではなく、他の形状及び寸法であってもよい。 In addition, the fixing structure between the heat sink base 541 and the housing 2 is not limited to the above structure. For example, the heat sink base 541 may be fixed to a wall portion other than the left wall portion 2c and the right wall portion 2d of the housing 2. Further, it may be fixed to the housing 2 via a member other than the brackets 22 and 24. Further, the heat sink base 541 is not necessarily arranged in parallel with the main substrate 30. Further, the shape and dimensions of the heat sink base 541 are not limited to the above shapes and dimensions, and may be other shapes and dimensions.
 複数のフィン542は、上記フィン502,522間でヒートシンクベース541からメイン基板30に向けて、つまり下方に向けて突出している。具体的には、フィン542は、ヒートシンクベース541から、メイン基板30の部品面30aに設置されたコンデンサC1~C4の上端部近傍まで突出している。 The plurality of fins 542 protrude from the heat sink base 541 toward the main substrate 30 between the fins 502 and 522, that is, downward. Specifically, the fins 542 protrude from the heat sink base 541 to the vicinity of the upper ends of the capacitors C1 to C4 installed on the component surface 30a of the main board 30.
 風洞70は、筐体2内の、メイン基板30とアンプ基板32,34とで囲まれ、且つメイン基板30の部品面30aとヒートシンクベース541との間の空間(図4中の一点鎖線で囲まれた空間)として形成されている。上記ファン60は、この風洞70に送風している。 The wind tunnel 70 is surrounded by the main board 30 and the amplifier boards 32 and 34 in the housing 2, and a space between the component surface 30 a of the main board 30 and the heat sink base 541 (enclosed by a one-dot chain line in FIG. 4). Space). The fan 60 blows air to the wind tunnel 70.
  (2-5.電子部品、冷却流路)
 上記パワーモジュールPM1~PM8は、アンプ基板32,34の対向面32a,34aに配置され、ヒートシンクベース501,521の各々に設置されている。つまり、上記コンデンサC1~C4の各々に接続されるパワーモジュールPM1~PM4と、上記コンデンサC1~C4の各々に接続されるパワーモジュールPM5~PM8とが、アンプ基板32,34の対向面32a,34aにおいて幅方向に対向配置されている。
(2-5. Electronic parts, cooling channel)
The power modules PM1 to PM8 are disposed on the opposing surfaces 32a and 34a of the amplifier boards 32 and 34, and are installed on the heat sink bases 501 and 521, respectively. That is, the power modules PM1 to PM4 connected to each of the capacitors C1 to C4 and the power modules PM5 to PM8 connected to each of the capacitors C1 to C4 are opposed to the opposing surfaces 32a and 34a of the amplifier boards 32 and 34, respectively. Are opposed to each other in the width direction.
 具体的には、パワーモジュールPM1~PM4は、アンプ基板32の対向面32aに、メイン基板30の板面方向に沿って、つまり奥行き方向に沿って並べて配置され、ヒートシンクベース501の左面501aに設置されている。そして、パワーモジュールPM1~PM4は、各々の例えばピン状の端子tがアンプ基板32に取り付けられることで、アンプ基板32に機械的及び電気的に接続される(図4参照)。また、パワーモジュールPM5~PM8は、アンプ基板34の対向面34aに、メイン基板30の板面方向に沿って、つまり奥行き方向に沿って並べて配置され、ヒートシンクベース521の右面521aに設置されている。そして、パワーモジュールPM5~PM8は、各々の例えばピン状の端子tがアンプ基板34に取り付けられることで、アンプ基板34に機械的及び電気的に接続される(図4参照)。 Specifically, the power modules PM1 to PM4 are arranged on the opposing surface 32a of the amplifier substrate 32 along the plate surface direction of the main substrate 30, that is, along the depth direction, and are installed on the left surface 501a of the heat sink base 501. Has been. The power modules PM1 to PM4 are mechanically and electrically connected to the amplifier board 32 by attaching each of the pin-shaped terminals t to the amplifier board 32 (see FIG. 4). The power modules PM5 to PM8 are arranged on the opposing surface 34a of the amplifier substrate 34 along the plate surface direction of the main substrate 30, that is, along the depth direction, and are installed on the right surface 521a of the heat sink base 521. . The power modules PM5 to PM8 are mechanically and electrically connected to the amplifier board 34 by attaching each of the pin-shaped terminals t to the amplifier board 34 (see FIG. 4).
 また、上記コンデンサC1~C4は、アンプ基板32,34間で、メイン基板30の部品面30aに奥行き方向に沿って並べて配置されている。具体的には、コンデンサC1~C4は、例えば略円柱形状を備え、ヒートシンクベース501,521間で、メイン基板30からヒートシンク54に向けて、つまり上方に向けて突出するように、メイン基板30の部品面30aに設置されている。 The capacitors C1 to C4 are arranged along the depth direction on the component surface 30a of the main board 30 between the amplifier boards 32 and 34. Specifically, the capacitors C1 to C4 have, for example, a substantially cylindrical shape, and the main board 30 protrudes from the main board 30 toward the heat sink 54, that is, upward, between the heat sink bases 501 and 521. It is installed on the component surface 30a.
 図3に示すように、コンデンサC1~C4は、幅方向に対向配置された、当該コンデンサCに接続される2つのパワーモジュールPMの間に配置されている。つまり、コンデンサC1は、パワーモジュールPM1,PM5の間に配置されている。また、コンデンサC2は、パワーモジュールPM2,PM6の間に配置されている。また、コンデンサC3は、パワーモジュールPM3,PM7の間に配置されている。また、コンデンサC4は、パワーモジュールPM4,PM8の間に配置されている。なお、コンデンサC1~C4の数や配置、形状等は、上記内容に限定されるものではない。 As shown in FIG. 3, the capacitors C1 to C4 are disposed between two power modules PM connected to the capacitor C, which are opposed to each other in the width direction. That is, the capacitor C1 is disposed between the power modules PM1 and PM5. The capacitor C2 is disposed between the power modules PM2 and PM6. The capacitor C3 is disposed between the power modules PM3 and PM7. The capacitor C4 is disposed between the power modules PM4 and PM8. The number, arrangement, shape and the like of the capacitors C1 to C4 are not limited to the above contents.
 また、上記回生抵抗Rは、例えば板状に形成されており、メイン基板30の部品面30aと対向するように、アンプ基板32,34の各々の上方に配置される。回生抵抗Rは、その主たる放熱面Raがヒートシンクベース541の上面541aに接触しつつ設置されている。なお、回生抵抗Rの数や配置、形状等は、上記内容に限定されるものではない。 Further, the regenerative resistor R is formed in a plate shape, for example, and is disposed above each of the amplifier boards 32 and 34 so as to face the component surface 30a of the main board 30. The regenerative resistor R is installed such that its main heat radiating surface Ra is in contact with the upper surface 541 a of the heat sink base 541. Note that the number, arrangement, shape, and the like of the regenerative resistor R are not limited to the above contents.
 図4に示すように、筐体2内のフィン502,522,542が配置された空間を含む、ヒートシンクベース501,521,541とコンデンサC1~C4の上端部で囲まれた空間(図4の二点鎖線で囲まれた空間)が、上記冷却流路75を形成している。 As shown in FIG. 4, the space surrounded by the heat sink bases 501, 521, 541 and the upper ends of the capacitors C1 to C4 including the space where the fins 502, 522, 542 are arranged in the housing 2 (see FIG. 4). A space surrounded by a two-dot chain line) forms the cooling flow path 75.
  (2-6.抵抗モジュール)
 図5に、DB基板36及び抵抗モジュールRMの外観の一例を示す。なお、図5では、煩雑防止のため、抵抗モジュールRM以外の実装部品やDB基板36のパターン配線等の図示を省略する。
(2-6. Resistance module)
In FIG. 5, an example of the external appearance of DB board | substrate 36 and resistance module RM is shown. In FIG. 5, illustration of mounted components other than the resistance module RM, pattern wiring of the DB substrate 36, and the like is omitted for the sake of complexity.
 図5に示すように、抵抗モジュールRM(板状部材の一例)は、DB基板36の左面(右面でもよい)に配置される。抵抗モジュールRMは、前述のダイナミックブレーキ用の複数(この例では8)の抵抗RD1~RD8をモジュール化したものであり、これら複数の抵抗RD1~RD8を収納したケース37を備える。ケース37は、例えばアルミ等の熱伝導率の良い金属で構成される。但し、ケース37を金属以外の材質(例えば樹脂等)としてもよい。ケース37は、その平面形状(左右方向から見た形状)がDB基板36よりも小さい略矩形状の板状部材であり、例えば四隅に上下方向かつ左右方向に突出した取り付け部37aを有している。ケース37は、四隅の取り付け部37aがDB基板36の対応する所定位置にボルト38で固定されることにより、DB基板36に取り付けられる。 As shown in FIG. 5, the resistance module RM (an example of a plate-like member) is disposed on the left surface (or right surface) of the DB substrate 36. The resistance module RM is a module formed by modularizing a plurality (8 in this example) of resistors RD1 to RD8 for the dynamic brake described above, and includes a case 37 in which the plurality of resistors RD1 to RD8 are accommodated. The case 37 is made of a metal having a good thermal conductivity such as aluminum. However, the case 37 may be made of a material other than metal (for example, resin). The case 37 is a substantially rectangular plate-like member whose planar shape (the shape seen from the left and right direction) is smaller than that of the DB substrate 36, and has, for example, mounting portions 37a that protrude in the vertical and horizontal directions at the four corners. Yes. The case 37 is attached to the DB substrate 36 by fixing the attachment portions 37 a at the four corners to the corresponding predetermined positions of the DB substrate 36 with bolts 38.
 抵抗RDは、扁平な平型のコイルであり、対応するモータMで発電された電力をそれぞれ消費する。複数の抵抗RDは、ケース37内に前後方向に沿って例えば等間隔で配置されている。ケース37の上端部及び下端部からは、各抵抗RDに2本ずつ接続された複数(この例では16)の端子39が導出され、DB基板36のパターン配線に接続されている。なお、ケース37と端子39とは図示しない絶縁部材によって電気的に絶縁されている。端子39の材質は導電材料であれば特に限定されるものではないが、例えば柔軟な電線(リード線やケーブル等)を用いることで、端子39の形状を自在に変更することが可能となるので、DB基板36における抵抗モジュールRM以外の部品の配置やパターン配線の経路等の影響を小さくでき、DB基板36や抵抗モジュールRM等の設計の自由度を向上できる。 The resistor RD is a flat flat coil and consumes the electric power generated by the corresponding motor M. The plurality of resistors RD are arranged in the case 37 along the front-rear direction, for example, at equal intervals. From the upper end and lower end of the case 37, a plurality (16 in this example) of terminals 39 connected to each resistor RD are led out and connected to the pattern wiring of the DB substrate 36. The case 37 and the terminal 39 are electrically insulated by an insulating member (not shown). The material of the terminal 39 is not particularly limited as long as it is a conductive material. For example, the shape of the terminal 39 can be freely changed by using a flexible electric wire (such as a lead wire or a cable). The influence of the arrangement of parts other than the resistance module RM on the DB substrate 36 and the route of the pattern wiring can be reduced, and the degree of freedom in designing the DB substrate 36 and the resistance module RM can be improved.
 なお、抵抗モジュールRMの形状や大きさは、上記形状等に限定されるものではない。 The shape and size of the resistance module RM are not limited to the above shape.
  (2-7.筐体の強度部材)
 モータ制御装置1は、筐体2内に、複数(この例では3)の強度部材F1~F3を有する。強度部材F1~F3の各々は、筐体2の対向する3組の壁部(壁部2a,2b、壁部2c,2d、壁部2e,2f)のうち、幅方向に対向する前壁部2a(対向する壁部の一例)と後壁部2b(対向する壁部の一例)との間に渡って配置され、筐体2の内部空間を幅方向に区画する。
(2-7. Strength member of housing)
The motor control device 1 has a plurality (three in this example) of strength members F1 to F3 in the housing 2. Each of the strength members F1 to F3 is a front wall portion facing in the width direction among the three sets of facing wall portions ( wall portions 2a, 2b, wall portions 2c, 2d, and wall portions 2e, 2f) of the housing 2. Arranged between 2a (an example of opposing wall portions) and a rear wall portion 2b (an example of opposing wall portions), the internal space of the housing 2 is partitioned in the width direction.
 強度部材F1は、アンプ基板32と、当該アンプ基板32に対向して配置された遮蔽板12とを有し、さらに、アンプ基板32の遮蔽板12とは反対側に配置されたヒートシンク50を有する。前述のように、アンプ基板32と遮蔽板12とは、複数のスペーサSP3を介してボルト17により互いに連結されている。またヒートシンク50は、上述したように、複数のスペーサSP1を介してボルト51によりアンプ基板32に固定されている。このようにして、筐体2内にアンプ基板32と遮蔽板12とヒートシンク50とを連結した強度部材F1が構成される。強度部材F1は、筐体2内に上下方向に沿って縦置きに配置され、且つ、前後方向の端部が(遮蔽板12の固定片12aにより)前壁部2a及び後壁部2bに固定されると共に上端部が(遮蔽板12の固定片12cにより)左壁部2cに固定されることで、筐体2の剛性を高める強度部材としての役割を果たす。 The strength member F1 includes an amplifier substrate 32 and a shielding plate 12 disposed to face the amplifier substrate 32, and further includes a heat sink 50 disposed on the opposite side of the amplifier substrate 32 from the shielding plate 12. . As described above, the amplifier board 32 and the shielding plate 12 are connected to each other by the bolts 17 via the plurality of spacers SP3. Further, as described above, the heat sink 50 is fixed to the amplifier substrate 32 by the bolts 51 via the plurality of spacers SP1. In this way, the strength member F1 in which the amplifier board 32, the shielding plate 12, and the heat sink 50 are connected is configured in the housing 2. The strength member F1 is arranged vertically in the casing 2 along the vertical direction, and the end portions in the front-rear direction are fixed to the front wall portion 2a and the rear wall portion 2b (by the fixing pieces 12a of the shielding plate 12). In addition, the upper end portion is fixed to the left wall portion 2c (by the fixing piece 12c of the shielding plate 12), thereby serving as a strength member that increases the rigidity of the housing 2.
 強度部材F2は、アンプ基板34と、当該アンプ基板34に対向して配置された遮蔽板14とを有し、さらに、アンプ基板34の遮蔽板14とは反対側に配置されたヒートシンク52を有する。前述のように、アンプ基板34と遮蔽板14とは、複数のスペーサSP4を介してボルト18により互いに連結されている。またヒートシンク52は、上述したように、複数のスペーサSP2を介してボルト53によりアンプ基板34に固定されている。このようにして、筐体2内にアンプ基板34と遮蔽板14とヒートシンク52とを連結した強度部材F2が構成される。強度部材F2は、筐体2内に上下方向に沿って縦置きに配置され、且つ、前後方向の端部が(遮蔽板14の固定片14aにより)前壁部2a及び後壁部2bに固定されると共に上端部が(遮蔽板14の固定片14cにより)右壁部2dに固定されることで、筐体2の剛性を高める強度部材としての役割を果たす。 The strength member F2 includes an amplifier substrate 34 and a shielding plate 14 disposed to face the amplifier substrate 34, and further includes a heat sink 52 disposed on the opposite side of the amplifier substrate 34 from the shielding plate 14. . As described above, the amplifier board 34 and the shielding plate 14 are connected to each other by the bolts 18 via the plurality of spacers SP4. Further, as described above, the heat sink 52 is fixed to the amplifier board 34 by the bolts 53 via the plurality of spacers SP2. In this way, the strength member F2 in which the amplifier board 34, the shielding plate 14, and the heat sink 52 are connected is configured in the housing 2. The strength member F2 is arranged vertically in the casing 2 along the vertical direction, and the end portions in the front-rear direction are fixed to the front wall portion 2a and the rear wall portion 2b (by the fixing pieces 14a of the shielding plate 14). In addition, the upper end portion is fixed to the right wall portion 2d (by the fixing piece 14c of the shielding plate 14), thereby serving as a strength member that increases the rigidity of the housing 2.
 強度部材F3は、DB基板36と、当該DB基板36に対向して配置された抵抗モジュールRMとを有する。前述のように、DB基板36と抵抗モジュールRMとは、複数のスペーサSP4を介してボルト18により互いに連結されている。このようにして、筐体2内にDB基板36と抵抗モジュールRMとを連結した強度部材F3が構成される。 The strength member F3 includes a DB substrate 36 and a resistance module RM arranged to face the DB substrate 36. As described above, the DB substrate 36 and the resistance module RM are connected to each other by the bolts 18 via the plurality of spacers SP4. In this way, the strength member F3 in which the DB substrate 36 and the resistance module RM are connected is formed in the housing 2.
 なお、ブラケット24は、遮蔽板14と筐体2の右壁部2dとの間のDB基板36に対応する位置に、前側から切り欠かれた凹部28を備える。この凹部28にDB基板36の後端部が嵌合されることで、ブラケット24はDB基板36の後端部及び上端部を支持している。言い換えると、DB基板36はブラケット24を介して遮蔽板14に連結されるとともに筐体2の右壁部2dに連結される。 The bracket 24 includes a recess 28 cut out from the front side at a position corresponding to the DB substrate 36 between the shielding plate 14 and the right wall 2d of the housing 2. The bracket 24 supports the rear end and upper end of the DB substrate 36 by fitting the rear end of the DB substrate 36 into the recess 28. In other words, the DB substrate 36 is connected to the shielding plate 14 via the bracket 24 and to the right wall 2d of the housing 2.
 上記構成により、強度部材F3は、筐体2内に上下方向に沿って縦置きに配置され、且つ、後方向の端部が(ブラケット24の凹部28により)強度部材F2及び右壁部2dに固定されることで、筐体2の剛性を高める強度部材としての役割を果たす。 With the above configuration, the strength member F3 is arranged vertically in the casing 2 along the vertical direction, and the rear end portion (by the concave portion 28 of the bracket 24) is located on the strength member F2 and the right wall portion 2d. By being fixed, it serves as a strength member that increases the rigidity of the housing 2.
 なお、強度部材F3の筐体2への固定構造は、上記構造に限定されるものではない。例えば、DB基板36の代わりにケース37がブラケット24に嵌合してもよいし、ブラケットを用いずにケース37が筐体2の壁部に直接的に固定される構造としてもよい。 The structure for fixing the strength member F3 to the housing 2 is not limited to the above structure. For example, the case 37 may be fitted to the bracket 24 instead of the DB substrate 36, or the case 37 may be directly fixed to the wall portion of the housing 2 without using the bracket.
 また、本実施形態では、モータ制御装置1が上記3つの強度部材F1~F3を有する場合を一例として説明するが、強度部材の数は3に限定されるものではなく、1又は2又は4以上としてもよい。 In the present embodiment, the case where the motor control device 1 has the three strength members F1 to F3 will be described as an example. However, the number of strength members is not limited to three, but one, two, or four or more. It is good.
 なお、上記強度部材F1~F3はいずれも基板32,34,36を有することから、強度部材F1~F3は、筐体2内に配置された基板を筐体2の強度部材として用いる手段の一例に相当する。 Since the strength members F1 to F3 all have the substrates 32, 34, and 36, the strength members F1 to F3 are examples of means for using the substrate disposed in the housing 2 as the strength member of the housing 2. It corresponds to.
  (2-8.メイン基板の構成)
 次に、図6及び図7を用いて、メイン基板30の構成の一例について説明する。なお、図6では、煩雑防止のため、実装部品やパターン配線等の図示を省略する。
(2-8. Main board configuration)
Next, an example of the configuration of the main board 30 will be described with reference to FIGS. 6 and 7. In FIG. 6, illustration of mounted components, pattern wiring, and the like is omitted for the sake of complexity.
 図6に示すように、メイン基板30は、分離配置された複数の基板、この例では、制御基板41と電源基板42とを備える。制御基板41は、例えば略L字型の基板であり、電源基板42は、例えば略L字型の基板である。制御基板41と電源基板42とは、全体として矩形状のメイン基板30を形成するように配置される。 As shown in FIG. 6, the main board 30 includes a plurality of boards arranged separately, in this example, a control board 41 and a power board 42. The control board 41 is, for example, a substantially L-shaped board, and the power supply board 42 is, for example, a substantially L-shaped board. The control board 41 and the power supply board 42 are arranged so as to form a main board 30 having a rectangular shape as a whole.
 制御基板41には、図示しない制御用電子部品が実装される。電源基板42には、図示しない電源用電子部品が実装される。前述の4つのコンデンサC1,C2,C3,C4は、電源基板42に設置される。制御基板41は、所定の箇所にリベット等の複数の留め具47aが打ち込まれることによって、筐体2の下壁部2f上のベース48(図7参照)に固定される。同様に、電源基板42は、所定の箇所にリベット等の複数の留め具47bが打ち込まれることによって、上記ベース48に固定される。また、制御基板41と電源基板42とは、両者に跨って装着されるコネクタ45により電気的に接続される。 Control electronic components (not shown) are mounted on the control board 41. A power supply electronic component (not shown) is mounted on the power supply board 42. The aforementioned four capacitors C1, C2, C3, and C4 are installed on the power supply board. The control board 41 is fixed to a base 48 (see FIG. 7) on the lower wall portion 2f of the housing 2 by driving a plurality of fasteners 47a such as rivets into predetermined positions. Similarly, the power supply board 42 is fixed to the base 48 by driving a plurality of fasteners 47b such as rivets at predetermined positions. Further, the control board 41 and the power supply board 42 are electrically connected by a connector 45 that is mounted across the both.
 アンプ基板32,34は、共に制御基板41と電源基板42とに跨って配置される。具体的には、アンプ基板32は、コネクタ43a,43bを介して制御基板41及び電源基板42に電気的に接続された状態で立設される。また、アンプ基板34は、コネクタ44a,44bを介して制御基板41及び電源基板42に電気的に接続された状態で立設される。すなわち、アンプ基板32を含む強度部材F1とアンプ基板34を含む強度部材F2とは、制御基板41と電源基板42とに跨って立設される。なお、図6では強度部材F1,F2の遮蔽板12,14やヒートシンク50,52等の図示を省略している。 The amplifier boards 32 and 34 are both disposed across the control board 41 and the power supply board 42. Specifically, the amplifier board 32 is erected in a state of being electrically connected to the control board 41 and the power supply board 42 via connectors 43a and 43b. The amplifier board 34 is erected in a state where it is electrically connected to the control board 41 and the power supply board 42 via the connectors 44a and 44b. That is, the strength member F1 including the amplifier board 32 and the strength member F2 including the amplifier board 34 are erected across the control board 41 and the power supply board 42. In FIG. 6, illustration of the shielding plates 12 and 14 and the heat sinks 50 and 52 of the strength members F1 and F2 is omitted.
 上述のように、2つのアンプ基板32,34を共に制御基板41と電源基板42とに跨って配置させつつ、左右方向の中央部(アンプ基板32,34の間)に発熱部品を集中配置し、左右方向の一方側(この例では左側)に制御用電子部品を集約し、左右方向の他方側(この例では右側)に電源用電子部品を集約するために、制御基板41と電源基板42とは図6に示す形状に形成されている。つまり、基板41,42の間の隙間Gが、アンプ基板32の左方において前後方向に延びる隙間g1と、アンプ基板32,34を横切るように左右方向に延びる隙間g2と、アンプ基板34の右方において前後方向に延びる隙間g3とを有する形状となるように、基板41,42が形成される。そして、本実施形態では、電源基板42の面積を制御基板41よりも大きく確保する(例えばコンデンサC1~C4の設置面積を確保する)ために、隙間g2が後方寄りに位置している。 As described above, while the two amplifier boards 32 and 34 are both disposed across the control board 41 and the power supply board 42, the heat generating components are concentratedly arranged in the central portion (between the amplifier boards 32 and 34) in the left-right direction. In order to consolidate control electronic components on one side in the left-right direction (left side in this example) and collect power electronic components on the other side in the left-right direction (right side in this example), control board 41 and power supply board 42 Is formed in the shape shown in FIG. That is, the gap G between the boards 41 and 42 is a gap g1 extending in the front-rear direction on the left side of the amplifier board 32, a gap g2 extending in the left-right direction so as to cross the amplifier boards 32 and 34, and the right side of the amplifier board 34. The substrates 41 and 42 are formed so as to have a shape having a gap g3 extending in the front-rear direction. In the present embodiment, the gap g2 is positioned closer to the rear in order to ensure the area of the power supply board 42 larger than that of the control board 41 (for example, to secure the installation area of the capacitors C1 to C4).
 DB基板36及び抵抗モジュールRMを含む強度部材F3は、電源基板42上に配置され、DB基板36がコネクタ46を介して電源基板42に電気的に接続された状態で立設される。 The strength member F3 including the DB substrate 36 and the resistance module RM is disposed on the power supply substrate 42, and is erected in a state where the DB substrate 36 is electrically connected to the power supply substrate 42 via the connector 46.
 図7に図6のX-X断面を示す。図7に示すように、制御基板41と電源基板42とは板厚が異なっており、この例では制御基板41は板厚が薄く、電源基板42は板厚が厚い。ここで、仮に制御基板41及び電源基板42が、互いの強度部材F1~F3が立設される側の表面(部品面)41a,42aの高さ方向の位置が異なるように配置された場合、両基板41,42を接続するのに段差に応じた形状の専用のコネクタが必要となり、設計工数やコストの増大を招く。さらに、アンプ基板32のコネクタ43a,43b同士も高さの異なるコネクタを必要とし、アンプ基板34のコネクタ44a,44b同士も高さの異なるコネクタを必要となる。 Fig. 7 shows the XX cross section of Fig. 6. As shown in FIG. 7, the control board 41 and the power supply board 42 have different plate thicknesses. In this example, the control board 41 is thin and the power supply board 42 is thick. Here, if the control board 41 and the power supply board 42 are arranged so that the positions in the height direction of the surfaces (component surfaces) 41a and 42a on the side where the strength members F1 to F3 are erected are different, In order to connect both the boards 41 and 42, a dedicated connector having a shape corresponding to the step is required, which leads to an increase in design man-hours and costs. Further, the connectors 43a and 43b on the amplifier board 32 require connectors having different heights, and the connectors 44a and 44b on the amplifier board 34 also require connectors having different heights.
 本実施形態では、図7に示すように、制御基板41の留め具47aの打ち込み箇所において制御基板41とベース48との間にスペーサ49aを介挿すると共に、電源基板42の留め具47bの打ち込み箇所において電源基板42とベース48との間にスペーサ49bを介挿することにより、制御基板41と電源基板42との高さが調節される。これにより、制御基板41と電源基板42は、表面41aと表面42aとが略面一となるように配置され、その状態で、ベース48を介して筐体2に固定される。これにより、制御基板41と電源基板42とを電気的に接続する上記コネクタ45として汎用的なコネクタを使用することが可能となり、またコネクタ43a,43b同士及びコネクタ44a,44b同士も高さが同一のコネクタを使用することができる。 In the present embodiment, as shown in FIG. 7, a spacer 49a is inserted between the control board 41 and the base 48 at the place where the fastener 47a of the control board 41 is driven, and the fastener 47b of the power supply board 42 is driven. The height of the control board 41 and the power supply board 42 is adjusted by inserting a spacer 49b between the power supply board 42 and the base 48 at a location. Thereby, the control board 41 and the power supply board 42 are arranged so that the surface 41a and the surface 42a are substantially flush with each other, and in this state, are fixed to the housing 2 via the base 48. As a result, a general-purpose connector can be used as the connector 45 for electrically connecting the control board 41 and the power supply board 42, and the connectors 43a and 43b and the connectors 44a and 44b have the same height. Connectors can be used.
 なお、メイン基板30を構成する基板の数は上記2に限定されるものではなく、3以上でもよい。また、制御基板41と電源基板42を上記以外の形状としてもよい。 Note that the number of substrates constituting the main substrate 30 is not limited to the above two, and may be three or more. Further, the control board 41 and the power supply board 42 may have shapes other than those described above.
 <3.実施形態の効果>
 以上説明したように、本実施形態のモータ制御装置1は、前壁部2a及び後壁部2b等の対向する壁部を複数組備えた筐体2と、基板32,34,36とこれら基板32,34,36に対向して配置された板状部材(上記の例では遮蔽板12,14、抵抗モジュールRM等)とが連結され、対向する壁部2a,2b間に渡って配置されて筐体2の内部空間を区画する複数の強度部材F1,F2,F3とを有する。これにより、次の効果を奏する。
<3. Effects of the embodiment>
As described above, the motor control device 1 according to the present embodiment includes the housing 2 including a plurality of sets of opposing wall portions such as the front wall portion 2a and the rear wall portion 2b, the substrates 32, 34, and 36, and these substrates. A plate-like member (opposed in the above example, shielding plates 12 and 14, resistance module RM, etc.) arranged opposite to 32, 34, and 36 is connected and arranged between the opposing wall portions 2a and 2b. It has a plurality of strength members F1, F2, and F3 that partition the internal space of the housing 2. Thereby, there exists the following effect.
 すなわち、強度部材F1,F2,F3は、基板32,34,36と板状部材とを連結した構成であるので、それぞれが高い強度を備える。これら強度部材F1,F2,F3を対向する壁部2a,2b間に渡って配置して筐体2の内部空間を複数の小さな空間に区画するので、筐体2の剛性を高めることができる。また、基板32,34,36を強度部材として利用するので、強度部材を削減できると共に、筐体2の壁部2a~2fの薄型化が可能となるので、モータ制御装置1を小型化できる。したがって、筐体2の剛性を確保しつつ小型化することができる。また、強度部材を削減できる結果、基板等の設置スペースを確保できる効果もある。 That is, the strength members F1, F2, and F3 have a structure in which the substrates 32, 34, and 36 are connected to the plate-like member, so that each has high strength. Since the strength members F1, F2, and F3 are arranged between the opposing wall portions 2a and 2b to partition the internal space of the housing 2 into a plurality of small spaces, the rigidity of the housing 2 can be increased. In addition, since the substrates 32, 34, and 36 are used as strength members, the strength members can be reduced, and the walls 2a to 2f of the housing 2 can be reduced in thickness, so that the motor control device 1 can be reduced in size. Therefore, the housing 2 can be reduced in size while ensuring the rigidity. In addition, as a result of reducing the strength members, there is an effect that it is possible to secure an installation space for a substrate and the like.
 また、本実施形態では特に、強度部材F1,F2の板状部材は、対向する前壁部2a及び後壁部2bの両方に固定され、アンプ基板32,34(に配置されたパワーモジュールPM等)で発生するノイズを遮蔽するための金属製の遮蔽板12,14である。これにより、次の効果を奏する。 In the present embodiment, in particular, the plate members of the strength members F1 and F2 are fixed to both the front wall portion 2a and the rear wall portion 2b facing each other, and the power modules PM and the like disposed on the amplifier boards 32 and 34 ( ) Are metal shielding plates 12 and 14 for shielding noise generated in the above. Thereby, there exists the following effect.
 すなわち、アンプ基板32,34と金属製の遮蔽板12,14をそれぞれ連結して強度部材F1,F2を構成するので、高い強度を得ることができる。また、アンプ基板32,34で発生したノイズが制御基板等に影響を与えるのを低減できる。 That is, since the strength members F1 and F2 are configured by connecting the amplifier boards 32 and 34 and the metal shielding plates 12 and 14, respectively, high strength can be obtained. Further, it is possible to reduce the noise generated in the amplifier boards 32 and 34 from affecting the control board and the like.
 また、本実施形態では特に、2つの強度部材F1,F2は、アンプ基板32,34が遮蔽板12,14の内側となるように対向して配置される。このように配置することで、アンプ基板32,34(に配置されたパワーモジュールPM等)で発生したノイズを2つの遮蔽板12,14で挟まれた空間に閉じこめることが可能となるので、その外部に設けた制御基板等へのノイズの影響を低減できる。 In the present embodiment, in particular, the two strength members F1 and F2 are arranged to face each other so that the amplifier boards 32 and 34 are inside the shielding plates 12 and 14. By arranging in this way, it becomes possible to confine the noise generated in the amplifier boards 32 and 34 (the power module PM and the like arranged in the space) sandwiched between the two shielding plates 12 and 14. The influence of noise on the control board provided outside can be reduced.
 また、本実施形態では特に、モータ制御装置1は、2つの強度部材F1,F2の各々のアンプ基板32,34で挟まれた空間である風洞70に送風するファン60を有する。これにより、2つの強度部材F1,F2の各々のアンプ基板32,34に配置される複数の発熱する電子部品(パワーモジュールPM等)を同時且つ効率的に冷却することができる。また、その熱を2つのアンプ基板32,34で挟まれた空間に閉じこめることが可能となるので、その外部に設けた電子部品等への熱の影響を低減できる。 Further, particularly in the present embodiment, the motor control device 1 includes the fan 60 that blows air to the wind tunnel 70 that is a space sandwiched between the amplifier boards 32 and 34 of the two strength members F1 and F2. As a result, a plurality of heat-generating electronic components (power module PM and the like) disposed on the amplifier boards 32 and 34 of the two strength members F1 and F2 can be simultaneously and efficiently cooled. Further, since the heat can be confined in a space sandwiched between the two amplifier boards 32 and 34, it is possible to reduce the influence of the heat on the electronic components and the like provided outside thereof.
 また、本実施形態では特に、2つの強度部材F1,F2は、遮蔽板12,14と、アンプ基板32,34の遮蔽板12,14とは反対側に配置されたヒートシンク50,52との、2つの板状部材を有する。これにより、次の効果を奏する。 In the present embodiment, in particular, the two strength members F1 and F2 include the shielding plates 12 and 14 and the heat sinks 50 and 52 disposed on the opposite side of the shielding plates 12 and 14 of the amplifier boards 32 and 34. It has two plate-like members. Thereby, there exists the following effect.
 すなわち、アンプ基板32,34の各々の両側に遮蔽板12,14とヒートシンク50,52を連結することにより、強度部材F1,F2については基板の両側に板状部材を連結した構造とすることができるので、当該強度部材F1,F2の強度をさらに高めることができる。また、ファン60による送風空間である風洞70にヒートシンク50,52を配置するので、冷却効率をさらに高めることができる。 That is, by connecting the shielding plates 12 and 14 and the heat sinks 50 and 52 to both sides of each of the amplifier boards 32 and 34, the strength members F1 and F2 may have a structure in which plate-like members are connected to both sides of the board. Therefore, the strength of the strength members F1 and F2 can be further increased. In addition, since the heat sinks 50 and 52 are arranged in the wind tunnel 70 that is the air blowing space by the fan 60, the cooling efficiency can be further increased.
 また、本実施形態では特に、モータ制御装置1は、2つの強度部材F1,F2に対して直交する方向に延設され、2つの強度部材F1,F2の各々の遮蔽板12,14を連結するヒートシンク54を有する。これにより、筐体2の剛性(例えばねじれや曲げ等に対する剛性)をさらに高めることができる。また、ヒートシンク54により、アンプ基板32,34に配置された発熱部品とは別の発熱部品である回生抵抗Rについても、同時且つ効率的に冷却することができる。 In the present embodiment, in particular, the motor control device 1 extends in a direction orthogonal to the two strength members F1 and F2, and connects the shielding plates 12 and 14 of the two strength members F1 and F2. A heat sink 54 is provided. Thereby, the rigidity (for example, the rigidity with respect to a twist, a bending, etc.) of the housing | casing 2 can further be improved. Further, the regenerative resistor R, which is a heat generating component different from the heat generating component disposed on the amplifier boards 32 and 34, can be simultaneously and efficiently cooled by the heat sink 54.
 また、本実施形態では特に、モータ制御装置1は、2つの強度部材F1,F2の遮蔽板12,14と、当該遮蔽板12,14と対向する左壁部2c、右壁部2dとを連結するブラケット22,24を有する。これにより、筐体2の剛性(例えばねじれや曲げ等に対する剛性)をさらに高めることができる。 In the present embodiment, in particular, the motor control device 1 connects the shielding plates 12 and 14 of the two strength members F1 and F2, and the left wall portion 2c and the right wall portion 2d facing the shielding plates 12 and 14, respectively. Brackets 22 and 24 are provided. Thereby, the rigidity (for example, the rigidity with respect to a twist, a bending, etc.) of the housing | casing 2 can further be improved.
 また、本実施形態では特に、モータ制御装置1は、筐体2の下壁部2fに隣接して配置されたメイン基板30を有し、強度部材F1,F2は、メイン基板30に立設される。このような立設構造とすることにより、アンプ基板32,34の配置スペースを大幅に削減でき、モータ制御装置1を小型化できる。 In the present embodiment, in particular, the motor control device 1 includes the main board 30 disposed adjacent to the lower wall portion 2 f of the housing 2, and the strength members F <b> 1 and F <b> 2 are erected on the main board 30. The With such a standing structure, the arrangement space of the amplifier boards 32 and 34 can be greatly reduced, and the motor control device 1 can be downsized.
 また、本実施形態では特に、メイン基板30は、複数の制御基板41、電源基板42で構成されており、強度部材F1,F2は、複数の基板41,42に跨って立設される。これにより、回路基板41,42間を接続するための配線を使用することなく、メイン基板30を構成する複数の基板41,42とアンプ基板32,34の各々とをコネクタ43a,43b及びコネクタ44a,44bを介して直接接続することが可能となるので、筐体2内の省配線化を図ることができる。 In the present embodiment, in particular, the main board 30 includes a plurality of control boards 41 and a power supply board 42, and the strength members F1 and F2 are erected across the plurality of boards 41 and 42. As a result, the plurality of boards 41 and 42 constituting the main board 30 and each of the amplifier boards 32 and 34 can be connected to the connectors 43a and 43b and the connector 44a without using wiring for connecting the circuit boards 41 and 42. , 44b can be connected directly, so that the wiring in the housing 2 can be reduced.
 また、本実施形態では特に、メイン基板30を構成する制御基板41と電源基板42とは板厚が異なっており、当該制御基板41と電源基板42とは、強度部材F1,F2が立設される側の表面41a、42aが面一となるように配置される。これにより、汎用的なコネクタ45を使用することが可能となるので、設計工数やコストが増大するのを防止できる。 In the present embodiment, in particular, the control board 41 and the power supply board 42 constituting the main board 30 have different thicknesses, and the control board 41 and the power supply board 42 are provided with strength members F1 and F2. The side surfaces 41a, 42a are arranged so as to be flush with each other. As a result, a general-purpose connector 45 can be used, so that it is possible to prevent an increase in design man-hours and costs.
 また、本実施形態では特に、強度部材F3の板状部材は、複数のモータMで発電された電力をそれぞれ消費する複数の抵抗RDを金属製のケース37内に備えた抵抗モジュールRMである。これにより、次の効果を奏する。 In the present embodiment, in particular, the plate-like member of the strength member F3 is a resistance module RM including a plurality of resistors RD that respectively consume power generated by a plurality of motors M in a metal case 37. Thereby, there exists the following effect.
 すなわち、DB基板36と金属製の抵抗モジュールRMを連結して強度部材F3を構成するので、高い強度を得ることができる。また、抵抗RDによりモータMで発電された電力を消費することで、いわゆるダイナミックブレーキを用いてモータMを速やかに停止させることができる。また、仮にモータ軸数分の抵抗RDを個別に配置した構成とする場合、抵抗RDの設置エリアやケーブル配線の増大によりモータ制御装置1の小型化が阻害される可能性があるが、本実施形態では複数の抵抗RDを単一のモジュールとするので、複数の抵抗RDの設置エリアを縮小できると共に、ケーブル配線をDB基板36の基板パターンに置き換えることが可能となるので、モータ制御装置1を小型化できる。 That is, since the strength member F3 is configured by connecting the DB substrate 36 and the metal resistance module RM, high strength can be obtained. Further, by consuming the electric power generated by the motor M by the resistor RD, the motor M can be quickly stopped using a so-called dynamic brake. In addition, if the resistors RD corresponding to the number of motor shafts are individually arranged, the size of the motor control device 1 may be hindered due to an increase in the installation area of the resistors RD and cable wiring. In the embodiment, since the plurality of resistors RD are a single module, the installation area of the plurality of resistors RD can be reduced, and the cable wiring can be replaced with the substrate pattern of the DB substrate 36. Can be downsized.
 <4.ロボットシステム>
 次に、図8を用いて、上記実施形態に係るモータ制御装置1を用いてロボットを制御するロボットシステムの一例について説明する。
<4. Robot system>
Next, an example of a robot system that controls a robot using the motor control device 1 according to the embodiment will be described with reference to FIG.
 図8に示すように、ロボットシステム110は、ロボットコントローラとしてのモータ制御装置1と、モータ制御装置1によって制御されるロボット120とを有する。ロボット120は、アーム130を備える。これらロボット120及びモータ制御装置1は、ケーブルを介して相互通信可能に接続されている。なお、モータ制御装置1を、例えばロボット120のアーム130部分に設置する等、ロボット120側に設けてもよい。 As shown in FIG. 8, the robot system 110 includes a motor control device 1 as a robot controller and a robot 120 controlled by the motor control device 1. The robot 120 includes an arm 130. The robot 120 and the motor control device 1 are connected via a cable so that they can communicate with each other. Note that the motor control device 1 may be provided on the robot 120 side, for example, on the arm 130 portion of the robot 120.
 ロボット120は、いわゆる6軸ロボットである。具体的には、ロボット120のアーム130は、固定部131と、複数(この例では5個)のリンク部材L1~L5と、これら5個のリンク部材L1~L5のうちアーム130の最も基端側に位置するリンク部材L1と固定部131、及び、これら5個のリンク部材L1~L5のうち隣接するリンク部材同士、を屈折可能に連結する複数(この例では6個)の関節機構S1~S6と、これら6個の関節機構S1~S6にそれぞれ設けられ、駆動対象のリンク部材L1~L5への駆動力を発生するアクチュエータA1~A6と、上記6個の関節機構S1~S6にそれぞれ設けられた図示しない弾性部材とを有している。 The robot 120 is a so-called 6-axis robot. Specifically, the arm 130 of the robot 120 includes a fixed portion 131, a plurality of (in this example, five) link members L1 to L5, and the most proximal end of the arm 130 among these five link members L1 to L5. A plurality of (six in this example) joint mechanisms S1 to S1 that refractably connect the link member L1 positioned on the side and the fixing portion 131 and adjacent link members among the five link members L1 to L5. S6 and actuators A1 to A6 that generate driving force to the link members L1 to L5 to be driven and the six joint mechanisms S1 to S6, respectively. And an elastic member (not shown).
 アクチュエータA1~A6は、この例では一般産業用機械の動力源として用いられる、いわゆるACサーボモータであり、固定子及び回転子を有し、回転力を出力するモータと、モータの出力(回転速度)を所定の減速比で減速することにより、モータのトルクを増幅する減速機と、モータの回転軸等の回転体の回転位置を検出するエンコーダとを備えている。 In this example, the actuators A1 to A6 are so-called AC servo motors that are used as power sources for general industrial machines. The actuators A1 to A6 have a stator and a rotor, and output a rotational force. ) At a predetermined reduction ratio, and a speed reducer that amplifies the torque of the motor, and an encoder that detects the rotational position of a rotating body such as a rotating shaft of the motor.
 アクチュエータA1~A6に備えられたモータの固定子及び回転子と、固定部131及びリンク部材L1~L6との連結関係は次のとおりである。すなわち、アクチュエータA1に備えられたモータの固定子が固定部131に連結され、当該モータの回転子がリンク部材L1に連結される。アクチュエータA2に備えられたモータのアーム130の基端側に位置する固定子がリンク部材L1に連結され、当該モータのアーム130の先端側に位置する回転子がリンク部材L2に連結される。同様に、アクチュエータA3に備えられたモータのアーム130の基端側に位置する固定子がリンク部材L2に連結され、当該モータのアーム130の先端側に位置する回転子がリンク部材L3に連結される。アクチュエータA4に備えられたモータのアーム130の基端側に位置する固定子がリンク部材L3に連結され、当該モータのアーム130の先端側に位置する回転子がリンク部材L4に連結される。アクチュエータA5に備えられたモータのアーム130の基端側に位置する固定子がリンク部材L4に連結され、当該モータのアーム130の先端側に位置する回転子がリンク部材L5に連結される。アクチュエータA6に備えられたモータのアーム130の基端側に位置する固定子がリンク部材L5に連結され、当該モータのアーム130の先端側に位置する回転子がリンク部材L6に連結される。 The connection relationship between the stator and rotor of the motor provided in the actuators A1 to A6, the fixed portion 131, and the link members L1 to L6 is as follows. That is, the stator of the motor provided in the actuator A1 is connected to the fixing portion 131, and the rotor of the motor is connected to the link member L1. A stator located on the proximal end side of the arm 130 of the motor provided in the actuator A2 is connected to the link member L1, and a rotor located on the distal end side of the arm 130 of the motor is connected to the link member L2. Similarly, a stator located on the proximal end side of the arm 130 of the motor provided in the actuator A3 is connected to the link member L2, and a rotor located on the distal end side of the arm 130 of the motor is connected to the link member L3. The A stator located on the proximal end side of the arm 130 of the motor provided in the actuator A4 is connected to the link member L3, and a rotor located on the distal end side of the arm 130 of the motor is connected to the link member L4. The stator located on the proximal end side of the arm 130 of the motor provided in the actuator A5 is connected to the link member L4, and the rotor located on the distal end side of the arm 130 of the motor is connected to the link member L5. A stator located on the proximal end side of the arm 130 of the motor provided in the actuator A6 is connected to the link member L5, and a rotor located on the distal end side of the arm 130 of the motor is connected to the link member L6.
 なお、以上では、モータ制御装置1が6軸ロボットを制御する場合を一例として説明したが、ロボット120は、4軸ロボット、7軸ロボット等、6軸以外のロボットであってもよい。 In the above description, the case where the motor control device 1 controls a 6-axis robot has been described as an example. However, the robot 120 may be a robot other than 6 axes, such as a 4-axis robot or a 7-axis robot.
 なお、以上の説明において、「垂直」「平行」「平面」等の記載がある場合には、当該記載は厳密な意味ではない。すなわち、それら「垂直」「平行」「平面」とは、設計上、製造上の公差、誤差が許容され、「実質的に垂直」「実質的に平行」「実質的に平面」という意味である。 In addition, in the above description, when there are descriptions such as “vertical”, “parallel”, and “plane”, the description is not strict. That is, the terms “vertical”, “parallel”, and “plane” are acceptable in design and manufacturing tolerances and errors, and mean “substantially vertical”, “substantially parallel”, and “substantially plane”. .
 また、以上の説明において、外観上の寸法や大きさが「同一」「等しい」「異なる」等の記載がある場合は、当該記載は厳密な意味ではない。すなわち、それら「同一」「等しい」「異なる」とは、設計上、製造上の公差、誤差が許容され、「実質的に同一」「実質的に等しい」「実質的に異なる」という意味である。 In addition, in the above description, when there is a description such as “same”, “equal”, “different”, etc., in terms of external dimensions and size, the description is not strict. That is, the terms “identical”, “equal”, and “different” mean that “tolerance and error in manufacturing are allowed in design and that they are“ substantially identical ”,“ substantially equal ”, and“ substantially different ”. .
 また、以上既に述べた以外にも、上記実施形態による手法を適宜組み合わせて利用しても良い。 In addition to those already described above, the methods according to the above embodiments may be used in appropriate combination.
 その他、一々例示はしないが、上記実施形態は、その趣旨を逸脱しない範囲内において、種々の変更が加えられて実施されるものである。 In addition, although not illustrated one by one, the above-described embodiment is implemented with various modifications within a range not departing from the gist thereof.
 1       モータ制御装置
 2       筐体
 2a      前壁部(壁部の一例)
 2b      後壁部(壁部の一例)
 2c      左壁部(壁部の一例)
 2d      右壁部(壁部の一例)
 2e      上壁部(壁部の一例)
 2f      下壁部(壁部の一例)
 12      遮蔽板(板状部材の一例)
 14      遮蔽板(板状部材の一例)
 22      ブラケット
 24      ブラケット
 30      メイン基板(第2基板の一例)
 32      アンプ基板(第1基板の一例)
 34      アンプ基板(第1基板の一例)
 36      DB基板(第1基板の一例)
 37      ケース
 41      制御基板(第2基板を構成する複数の基板の一例)
 41a     表面
 42      電源基板(第2基板を構成する複数の基板の一例)
 42a     表面
 50      ヒートシンク(第1ヒートシンクの一例、板状部材の一例)
 52      ヒートシンク(第1ヒートシンクの一例、板状部材の一例)
 54      ヒートシンク(第2ヒートシンクの一例)
 60      ファン
 110     ロボットシステム
 120     ロボット
 F1      強度部材
 F2      強度部材
 F3      強度部材
 M1~M8   モータ
 RD1~RD8 抵抗
 RM      抵抗モジュール(板状部材の一例)
DESCRIPTION OF SYMBOLS 1 Motor control apparatus 2 Case 2a Front wall part (an example of wall part)
2b Rear wall (an example of a wall)
2c Left wall (an example of a wall)
2d right wall (an example of a wall)
2e Upper wall (an example of a wall)
2f Lower wall (an example of a wall)
12 Shield plate (an example of a plate-like member)
14 Shielding plate (an example of a plate-like member)
22 Bracket 24 Bracket 30 Main board (an example of the second board)
32 Amplifier board (example of first board)
34 Amplifier board (example of first board)
36 DB substrate (example of first substrate)
37 Case 41 Control board (an example of a plurality of boards constituting the second board)
41a surface 42 power supply substrate (an example of a plurality of substrates constituting the second substrate)
42a surface 50 heat sink (an example of a first heat sink, an example of a plate member)
52 heat sink (an example of a first heat sink, an example of a plate member)
54 Heat sink (example of second heat sink)
60 Fan 110 Robot system 120 Robot F1 Strength member F2 Strength member F3 Strength member M1 to M8 Motor RD1 to RD8 Resistance RM Resistance module (an example of plate-shaped member)

Claims (12)

  1.  モータを制御するモータ制御装置であって、
     対向する壁部を複数組備えた筐体と、
     第1基板と当該第1基板に対向して配置された板状部材とが連結され、前記対向する壁部間に渡って配置されて前記筐体の内部空間を区画する複数の強度部材と、
    を有することを特徴とするモータ制御装置。
    A motor control device for controlling a motor,
    A housing having a plurality of opposing wall portions;
    A plurality of strength members that are connected to the first substrate and a plate-like member disposed to face the first substrate and are arranged between the opposing wall portions to partition the internal space of the housing;
    A motor control device comprising:
  2.  前記板状部材は、
     前記対向する壁部の両方に固定され、前記第1基板で発生するノイズを遮蔽するための金属製の遮蔽板である
    ことを特徴とする請求項1に記載のモータ制御装置。
    The plate-like member is
    The motor control device according to claim 1, wherein the motor control device is a metal shielding plate that is fixed to both of the opposing wall portions and shields noise generated in the first substrate.
  3.  前記複数の強度部材は、
     前記第1基板が前記遮蔽板の内側となるように対向して配置された2つの前記強度部材を含む
    ことを特徴とする請求項2に記載のモータ制御装置。
    The plurality of strength members are:
    3. The motor control device according to claim 2, comprising the two strength members disposed so as to face each other so that the first substrate is inside the shielding plate.
  4.  前記2つの強度部材の各々の前記第1基板で挟まれた空間に送風するように構成されたファンをさらに有する
    ことを特徴とする請求項3に記載のモータ制御装置。
    The motor control device according to claim 3, further comprising a fan configured to blow air into a space sandwiched between the first substrates of each of the two strength members.
  5.  前記2つの強度部材の少なくとも一方は、
     前記遮蔽板と、前記第1基板の前記遮蔽板とは反対側に配置された第1ヒートシンクとの、2つの前記板状部材を有する
    ことを特徴とする請求項3又は4に記載のモータ制御装置。
    At least one of the two strength members is
    5. The motor control according to claim 3, comprising two plate-like members, the shielding plate and a first heat sink disposed on a side of the first substrate opposite to the shielding plate. apparatus.
  6.  前記2つの強度部材に対して直交する方向に延設され、前記2つの強度部材の各々の前記遮蔽板を連結する第2ヒートシンクをさらに有する
    ことを特徴とする請求項3乃至5のいずれか1項に記載のモータ制御装置。
    6. The heat sink according to claim 3, further comprising a second heat sink that extends in a direction orthogonal to the two strength members and connects the shielding plates of the two strength members. The motor control device according to item.
  7.  前記2つの強度部材の少なくとも一方の前記遮蔽板と、当該遮蔽板と対向する前記壁部とを連結するブラケットをさらに有する
    ことを特徴とする請求項3乃至6のいずれか1項に記載のモータ制御装置。
    The motor according to any one of claims 3 to 6, further comprising a bracket that connects the shielding plate of at least one of the two strength members and the wall portion facing the shielding plate. Control device.
  8.  前記筐体の一の前記壁部に隣接して配置された第2基板をさらに有し、
     前記強度部材は、
     前記第2基板に立設される
    ことを特徴とする請求項1乃至7のいずれか1項に記載のモータ制御装置。
    A second substrate disposed adjacent to the wall of the housing;
    The strength member is
    The motor control device according to claim 1, wherein the motor control device is erected on the second substrate.
  9.  前記第2基板は、
     複数の基板で構成されており、
     前記強度部材は、
     前記複数の基板に跨って立設される
    ことを特徴とする請求項8に記載のモータ制御装置。
    The second substrate is
    It is composed of multiple boards,
    The strength member is
    The motor control device according to claim 8, wherein the motor control device is erected across the plurality of substrates.
  10.  前記第2基板を構成する複数の基板は、
     板厚が異なる基板を含んでおり、
     当該板厚が異なる基板は、
     前記強度部材が立設される側の表面が面一となるように配置される
    ことを特徴とする請求項9に記載のモータ制御装置。
    The plurality of substrates constituting the second substrate are:
    Includes substrates with different thicknesses,
    Substrates with different plate thicknesses
    The motor control device according to claim 9, wherein the motor control device is arranged so that a surface on a side where the strength member is erected is flush.
  11.  前記板状部材は、
     複数の前記モータで発電された電力をそれぞれ消費する複数の抵抗を金属製のケース内に備えた抵抗モジュールである
    ことを特徴とする請求項1に記載のモータ制御装置。
    The plate-like member is
    The motor control device according to claim 1, wherein the motor control device is a resistance module including a plurality of resistors that respectively consume power generated by the plurality of motors in a metal case.
  12.  請求項1乃至11のいずれか1項に記載のモータ制御装置と、
     該モータ制御装置によって制御されるロボットと、
    を有することを特徴とするロボットシステム。
    The motor control device according to any one of claims 1 to 11,
    A robot controlled by the motor control device;
    A robot system characterized by comprising:
PCT/JP2014/077975 2014-10-21 2014-10-21 Motor control device and robot system WO2016063353A1 (en)

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Publication number Priority date Publication date Assignee Title
CN108908397A (en) * 2018-08-30 2018-11-30 遨博(北京)智能科技有限公司 A kind of joint of robot arm and robot
JP2019093455A (en) * 2017-11-20 2019-06-20 セイコーエプソン株式会社 robot
US10987802B2 (en) 2018-04-19 2021-04-27 Fanuc Corporation Control device

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JPH04125496U (en) * 1991-04-26 1992-11-16 日本電気ホームエレクトロニクス株式会社 Heat sink for shield case
JPH08182394A (en) * 1994-07-29 1996-07-12 Kumamoto Univ Power-system stabilizing apparatus
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JP2019093455A (en) * 2017-11-20 2019-06-20 セイコーエプソン株式会社 robot
JP7006169B2 (en) 2017-11-20 2022-01-24 セイコーエプソン株式会社 robot
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