WO2016059572A2 - Installation et procédé de fabrication d'un film plastique - Google Patents

Installation et procédé de fabrication d'un film plastique Download PDF

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Publication number
WO2016059572A2
WO2016059572A2 PCT/IB2015/057872 IB2015057872W WO2016059572A2 WO 2016059572 A2 WO2016059572 A2 WO 2016059572A2 IB 2015057872 W IB2015057872 W IB 2015057872W WO 2016059572 A2 WO2016059572 A2 WO 2016059572A2
Authority
WO
WIPO (PCT)
Prior art keywords
raw material
plant according
extruder
molten mass
extruding
Prior art date
Application number
PCT/IB2015/057872
Other languages
English (en)
Other versions
WO2016059572A3 (fr
Inventor
Renato Federici
Original Assignee
Polimer S.A.S. Di Federici Renato E C.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Polimer S.A.S. Di Federici Renato E C. filed Critical Polimer S.A.S. Di Federici Renato E C.
Publication of WO2016059572A2 publication Critical patent/WO2016059572A2/fr
Publication of WO2016059572A3 publication Critical patent/WO2016059572A3/fr

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • B29C48/402Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders the screws having intermeshing parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0018Combinations of extrusion moulding with other shaping operations combined with shaping by orienting, stretching or shrinking, e.g. film blowing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • B29C48/10Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels flexible, e.g. blown foils
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/255Flow control means, e.g. valves
    • B29C48/2552Flow control means, e.g. valves provided in the feeding, melting, plasticising or pumping zone, e.g. screw, barrel, gear-pump or ram
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/285Feeding the extrusion material to the extruder
    • B29C48/288Feeding the extrusion material to the extruder in solid form, e.g. powder or granules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/285Feeding the extrusion material to the extruder
    • B29C48/297Feeding the extrusion material to the extruder at several locations, e.g. using several hoppers or using a separate additive feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • B29C48/405Intermeshing co-rotating screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • B29C48/41Intermeshing counter-rotating screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92009Measured parameter
    • B29C2948/92019Pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92009Measured parameter
    • B29C2948/92228Content, e.g. percentage of humidity, volatiles, contaminants or degassing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92323Location or phase of measurement
    • B29C2948/92361Extrusion unit
    • B29C2948/92409Die; Nozzle zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92323Location or phase of measurement
    • B29C2948/92361Extrusion unit
    • B29C2948/92419Degassing unit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92514Pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92723Content, e.g. percentage of humidity, volatiles, contaminants or degassing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/9279Errors or malfunctioning, e.g. for quality control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/928Presence or absence; Sequence; Counting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92904Die; Nozzle zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92914Degassing unit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92942Moulded article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/69Filters or screens for the moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/76Venting, drying means; Degassing means
    • B29C48/765Venting, drying means; Degassing means in the extruder apparatus
    • B29C48/766Venting, drying means; Degassing means in the extruder apparatus in screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/76Venting, drying means; Degassing means
    • B29C48/765Venting, drying means; Degassing means in the extruder apparatus
    • B29C48/766Venting, drying means; Degassing means in the extruder apparatus in screw extruders
    • B29C48/767Venting, drying means; Degassing means in the extruder apparatus in screw extruders through a degassing opening of a barrel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/065Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts containing impurities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/26Scrap or recycled material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037Other properties
    • B29K2995/0059Degradable
    • B29K2995/006Bio-degradable, e.g. bioabsorbable, bioresorbable or bioerodible
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00Tubular articles
    • B29L2023/001Tubular films, sleeves

Definitions

  • This invention relates to a plant and a method for making, in particular for extruding, a plastic film, especially in the tubular or flat sheet form.
  • This invention therefore proposes a new solution as an alternative to the solutions known up to now and, more specifically, proposes to overcome one or more of the above mentioned drawbacks and/or problems and/or to meet one or more of the needs felt in the trade or inferable from the above.
  • a plant for making a plastic film, in particular tubular or in a flat sheet, preferably intended for making sacks, bags and the like; comprising means for forming the film in the form of a bubble starting with a respective molten mass of plastic material, which is fed to the forming means by corresponding means for extruding a raw material received from respective means for loading the raw material in the plant; characterised in that the means for extruding the raw material comprise a compounding extruder.
  • the invention further provides an advantageous method for making a plastic film.
  • FIG. 1 is a schematic view of a preferred embodiment of the plant according to this invention.
  • FIG. 2 is a schematic lateral view of the extruding means used in the preferred embodiment of the plant according to this invention.
  • FIG. 3 is a schematic front view of the preferred embodiment of the extruding means used in the preferred embodiment of the plant according to this invention.
  • FIG. 4 is a perspective view of a preferred embodiment of degassing means which are used in the means for extruding the raw material. Detailed description of preferred embodiments of the invention
  • Figure 1 illustrates a schematic view of an embodiment of the plant 10 for making a plastic film 11 , in particular tubular or in a flat sheet, preferably intended for making sacks, bags and the like.
  • the plant 10 comprises means 12 for forming the film 11 in the form of a bubble 15 starting with a respective molten mass of plastic material, which is fed to the forming means 12 by corresponding means 14 for extruding a raw material 13.
  • the plant also comprises means 16 for loading the raw material on the extruding means 14.
  • the plant comprises means 14 for extruding the raw material, which include a respective compounding extruder 18.
  • a method for making a plastic film 11 , preferably tubular in shape, and in particular for making sacks, bags or the like, using respective means 12 for forming the film 11 , in the form of a bubble 15, starting from a respective molten mass of plastic material, wherein, advantageously, a respective molten mass is melted and compounded, which is fed directly to the means for making the film 11.
  • This prevents a waste of energy for making, in a step before making the plastic film, the compounds defining the raw material.
  • the film 11 may be placed on suitable collection reels 111 , preferably to be sent to the plants for making sacks, bags and the like.
  • the raw material used comprises plastic which is recycled, or regenerated, after consumption.
  • the raw material used comprises a biodegradable and/or compostable polymer.
  • the biodegradable and/or compostable polymer with mineral filler which is advantageous in terms of biodegradability of the product obtained and without requiring the prior formation of compound which comprises the biodegradable and/or compostable polymer and corresponding mineral filler, thus achieving an considerable overall energy saving.
  • the raw material used comprises respective pure polymers, such as, for example, polyethylene and/or polypropylene or mixtures of the pure polymers.
  • the raw material used also comprises additives and/or fillers, in particular mineral fillers.
  • the means 12 for extruding the raw material comprise advantageous means 22 for compressing the molten mass in the forming means 12.
  • the compressing means 22 are positioned downstream of the compounding extruder 18.
  • the means 14 for extruding the raw material comprise means 20 for filtering the molten mass, in particular operating with a continuous flow, which are in particular positioned downstream of the compounding extruder 18 and upstream of the compressing means 22.
  • the means 20 for filtering the molten mass are of the automatic filter change type, in such a way as to keep a continuous flow of the molten mass towards the means 12 for forming the film during the entire process for forming the plastic film.
  • the means for compressing the molten mass in the means 12 for forming the plastic film especially comprising a respective compression pump 22, which is, in particular, operating with continuous flow and is preferably in the form of a pump of the gear pump type, which advantageously increases the pressure of the molten mass flowing out from the compounding extruder 18 up to a pressure level sufficient to compress it in the corresponding head, or means, for forming the plastic film 12 in the form of a bubble.
  • these compression means 22 are provided such as to change the pressure of the molten mass to a level equal to 300 bar, which is particularly suitable to feed the corresponding head for forming the film in the bubble 12, in particular starting from quite a low pressure of the molten mass escaping from the compounding extruder 18, which has, for example, a pressure level equal to 80 bar.
  • the compounding extruder 18 is in the form of an extruder of the twin-screw type.
  • twin-screw type extruder could be made from respective screws, or spirals, either co-rotating or contra-rotating, the latter being particularly advantageous for processing biodegradable raw materials, that is, such as to prevent the decay of the respective particle.
  • the compounding extruder could be in the form of a conical twin-screw type extruder, that is, a parallel twin-screw type extruder.
  • Another compounding extruder may be made in the form of an extruder having a single rotatable screw, whose respective screw body has an additional alternating movement according to the line of the axis of rotation.
  • the compounding extruder 18 comprises a series of successive stages 181 for thermal conditioning of the extruded mass, in particular for heating the mass during forming, which allow a homogeneous and optimum mass to be made, in a suitable manner, even starting from different types of raw material.
  • the compounding extruder 18 comprises respective means 24 for degassing the molten mass.
  • the compounding extruder 18 comprises a plurality, in particular first and second, means 24, 24 or units for degassing the molten mass, which are labelled 24, 24 in the accompanying drawings.
  • the first and second means 24, 24 for degassing the molten mass are provided longitudinally spaced from each other along the linear or longitudinal extension of the extruder 18.
  • the degassing means 24 are in the form of venting means positioned at the top of the hollow body, or cylinder, forming the inner chamber of the extruder 14 and in communication with the inner extruding chamber of the compounding extruder 14.
  • degassing means 240 of the type illustrated in Figure 4. It relates to degassing means which can be positioned laterally to the hollow body, or cylinder, forming the inner chamber of the compounding extruder 14, as indicated with a dashed line in Figure 2, and which are in communication with the inner extrusion chamber of this and which in particular are such as to allow the degassing of the molten mass without allowing any escape of the raw material of the mass.
  • these degassing means 240 without escape of material comprise a first and a second screw 241 , 241 , leading into the extruding chamber defined by the outer cylinder of the compounding extruder 14, and coming out from a respective duct 242, which operate on the molten mass in such a way as to keep the mass inside the extruding chamber, whilst allowing gas to come out of the extruding chamber through the same duct 242 and, therefore, outside the device 240 through the opening 243.
  • these degassing means 240 are positioned downstream of the zones 162 and/or 26 for inserting the raw material.
  • the compounding extruder 18 also comprises means 26 for inserting a secondary raw material, preferably in the form of a mineral filler, preferably consisting of calcium carbonate, talc, kaolin and other substances. More specifically, the means 26 for inserting a secondary raw material are, in particular, located downstream of the corresponding means 162 for inserting the main raw material fed through the loading means 16, which introduce the main raw material at an upstream end of the compounding extruder 18, as may be well inferred from Figure 2.
  • a secondary raw material preferably in the form of a mineral filler, preferably consisting of calcium carbonate, talc, kaolin and other substances.
  • the means 26 for inserting a secondary raw material are, in particular, located downstream of the corresponding means 162 for inserting the main raw material fed through the loading means 16, which introduce the main raw material at an upstream end of the compounding extruder 18, as may be well inferred from Figure 2.
  • the means 26 for inserting a secondary raw material are also designed to define respective means, or units, for degassing the molten mass.
  • the means 16 for loading the raw material are designed to feed a respective raw material, comprising one or more of the following materials: particles or granules of recycled or regenerated plastic, in particular particularly regenerated, granules of biodegradable and/or compostable polymer, granules of pure polymers, additives and/or fillers, in particular mineral fillers.
  • the loading means comprise respective loading hoppers 162, 162, each being designed preferably to receive a corresponding raw material, or a respective component part of the raw material, in particular of the main raw material.
  • the means 26 for inserting the secondary raw material are located at an intermediate position of the compounding extruder 18, in particular downstream of the means 162 for inserting the main raw material.
  • the degassing means 24 are provided at and/or downstream of the means 26 for inserting the secondary raw material.
  • the raw material extruding means 14 comprise, at the end downstream of the compounding extruder 18, means 28 designed to render uniform and/or to compact the molten mass of material coming out of the compounding extruder 18.
  • the extruding means 14 comprise outfeed means for the molten mass, in particular downstream of the compressing means 20, the outfeed means for the molten mass 141 being directly connected to a respective infeed 121 in the film forming means 12.
  • the extruding means 14 comprise a respective motor 8 connected through a respective reducer 9 to the shaft, or axis, of rotation of the extruding feeder(s), or screw(s), as well as corresponding means 7 for cooling the motor.
  • This provides a plant and method which allows the extrusion in a continuous cycle, and therefore in a particularly advantageous manner, of a respective film, in tubular or flat sheet form.

Abstract

L'invention concerne une installation(10) de fabrication d'un film plastique (11), en particulier une feuille tubulaire ou plate, destinée de préférence à fabriquer des sacs, des poches et des articles similaires, comprenant un moyen (12) de formation du film (11) sous la forme d'une bulle (15) à partir d'une masse fondue respective de matière plastique, qui est introduite dans le moyen de formation (12) par un moyen correspondant (14) pour l'extrusion d'une matière première relative (13), qui comprend une mélangeuse-extrudeuse(18).
PCT/IB2015/057872 2014-10-16 2015-10-14 Installation et procédé de fabrication d'un film plastique WO2016059572A2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ITBO2014A000564 2014-10-16
ITBO20140564 2014-10-16

Publications (2)

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WO2016059572A2 true WO2016059572A2 (fr) 2016-04-21
WO2016059572A3 WO2016059572A3 (fr) 2016-06-09

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108407254A (zh) * 2018-03-15 2018-08-17 苏州金韦尔机械有限公司 双螺杆挤出生产线及其制造pp建筑模板的方法
WO2023116984A1 (fr) * 2021-12-22 2023-06-29 Reifenhäuser GmbH & Co. KG Maschinenfabrik Installation de films de soufflage et procédé de fabrication d'une bande de film

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Publication number Priority date Publication date Assignee Title
DE3712749C1 (de) * 1987-04-15 1988-07-07 Berstorff Gmbh Masch Hermann Verwendung eines Sekundaerextruders einer Tandemanlage zum Kuehlen einer in einem Primaerextruder hergestellten Kunststoff-Treibmittelgemischschmelze
ATE301685T1 (de) * 1998-03-30 2005-08-15 Sealed Air Corp Darstellung von polyalkylenterephthalatfilmen mit geringerer gasdurchlässigkeit durch spannungsinduzierte kristallisation
EP2631060A1 (fr) * 2012-02-23 2013-08-28 Plastiques et Tissages De Luneray Societe Par Actions Simplifiee Procédé de basse pression de préparation d'un film polymère par extrusion-soufflage

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108407254A (zh) * 2018-03-15 2018-08-17 苏州金韦尔机械有限公司 双螺杆挤出生产线及其制造pp建筑模板的方法
CN108407254B (zh) * 2018-03-15 2020-07-31 苏州金韦尔机械有限公司 双螺杆挤出生产线及其制造pp建筑模板的方法
WO2023116984A1 (fr) * 2021-12-22 2023-06-29 Reifenhäuser GmbH & Co. KG Maschinenfabrik Installation de films de soufflage et procédé de fabrication d'une bande de film

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