WO2016051509A1 - Pallet stacking device and pallet destacking device - Google Patents

Pallet stacking device and pallet destacking device Download PDF

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Publication number
WO2016051509A1
WO2016051509A1 PCT/JP2014/076097 JP2014076097W WO2016051509A1 WO 2016051509 A1 WO2016051509 A1 WO 2016051509A1 JP 2014076097 W JP2014076097 W JP 2014076097W WO 2016051509 A1 WO2016051509 A1 WO 2016051509A1
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WO
WIPO (PCT)
Prior art keywords
pallet
pallets
stacked
door
supported
Prior art date
Application number
PCT/JP2014/076097
Other languages
French (fr)
Japanese (ja)
Inventor
隆伸 松井
Original Assignee
日本パレットレンタル株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本パレットレンタル株式会社 filed Critical 日本パレットレンタル株式会社
Priority to PCT/JP2014/076097 priority Critical patent/WO2016051509A1/en
Priority to JP2016551387A priority patent/JP6266118B2/en
Publication of WO2016051509A1 publication Critical patent/WO2016051509A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/30Stacking of articles by adding to the bottom of the stack
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00De-stacking of articles
    • B65G59/06De-stacking from the bottom of the stack
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects

Definitions

  • the present invention relates to a pallet stacking device and a pallet stacking device.
  • Pallets made of plastics and other resins are used for transporting goods in various industries. When the pallets are stored or moved in a warehouse or the like, a certain number of pallets are stacked and handled. Devices for stacking and stacking pallets are called stackers and unstackers. For example, a stacker device as described in Patent Document 1 is known.
  • the pallet Since the pallet is used repeatedly, it is necessary to clean the pallet that has been used a certain number of times.
  • the resin pallet is washed with, for example, water or a washing solution. In order to use the cleaned pallet again, the pallet must be dried. In order to completely dry the pallets before stacking, dedicated equipment for drying is required. In order to provide equipment for drying the pallet, cost and space are required.
  • the stacked pallets may be frozen. In order to remove and use the stacked pallets one by one, the frozen pallets must be thawed. In order to provide equipment for heating and the like for thawing the frozen pallet, cost and space are required.
  • the present invention has been made in view of the above problems, and provides a pallet stacking apparatus and a pallet stacking apparatus that can dry or thaw pallets without requiring much cost and space. Objective.
  • a pallet stacking apparatus includes a support unit that supports one or more stacked pallets, and a mounting unit on which stacked pallets are mounted, and is provided below the support unit.
  • a lifter that stacks the pallets that are received one by one by placing the pallets on the mounting unit and raising the pallets and supporting the pallets on the support unit, and a discharge unit that discharges the plurality of stacked pallets
  • a cover provided on the frame of the pallet stacking device so as to surround at least a part of the side and upper side of the pallet supported by the support portion, and a support portion
  • air blowing means for sending out air toward the pallet supported by.
  • the pallets are sequentially received and stacked one by one, the pallets are stacked in the pallet stacking apparatus until they are stacked and discharged. It stays for a certain time in the state. Then, at least a part of the side and upper side of the stacked pallets is surrounded by the cover, and air is sent toward the pallet while the pallet stays in the space surrounded by the cover. If the pallet is wet, the pallet can be dried. Also, if the stacked pallets are frozen, the pallets can be thawed.
  • the cover is provided so as to surround the side and upper side of the pallet supported by the support portion, and is fixed to the frame of the pallet stacking apparatus. Is connected to the frame body or the fixed part via the hinge and is rotatable about the shaft center, and is supported by the support part. It is also possible to include a door part that is a part of the side of the pallet and that opens and closes so that the discharge direction in which the pallet is discharged by the discharge part can be opened.
  • the cover surrounding the side and top of the stacked pallets includes the fixed portion and the door portion, and the door portion is opened and closed by the hinge rotation mechanism.
  • the door part is opened in the discharge direction by pushing the door part and moving it in the discharge direction.
  • the hinge may include a restoring member that generates a restoring force that closes the door part when the door part is opened.
  • the hinge since the hinge generates a restoring force that closes the opened door portion, the door portion is discharged after the stacked pallets are discharged without providing a power source for closing the door portion. Can be closed. Further, the speed at which the door is closed can be adjusted by adjusting the weight of the door and the restoring force of the restoring member. Therefore, it is possible to adjust the time from when the door is opened to when it is closed so as to provide time for ventilation in the space surrounded by the cover.
  • the air blowing means is provided below the lifter and blows upward, and the mounting portion of the lifter is at least a part of the opening on the bottom surface of the mounted pallet. It is good also as having a shape which exposes.
  • the lifter mounting portion does not block the air sent from below, so the air sent to the opening on the lower surface of the pallet is applied.
  • the air applied to the opening on the lower surface of the pallet passes through the fork insertion port on the side of the pallet or the hole on the upper surface of the pallet, and goes to the pallet stacked in the upward direction.
  • the placing portion and the pallet do not block the upward air, so the air is applied to the stacked pallets. Therefore, drying or thawing of the stacked pallets is facilitated.
  • the blowing means may include a heat source for heating the air and a blowing unit that sends out the air heated by the heat source as hot air.
  • a pallet spreading apparatus includes: a receiving unit that receives a plurality of stacked pallets; a support unit that is received by the receiving unit and supports the plurality of stacked pallets; A stage is provided by lowering the pallet while placing one pallet of the plurality of pallets provided below the support part and supported by the support part on the placement part.
  • a pallet leveling device having a lifting lifter, the cover provided on the frame of the pallet leveling device so as to surround at least a part of the side and upper side of the pallet supported by the support portion And air blowing means for sending air toward the pallet supported by the support portion.
  • the stacked pallets are sequentially stacked one by one, so that the pallet is placed in the pallet stage until the stacked pallets are received and discharged one by one. It stays for a certain period of time in a stacked state in the bulk device. Then, at least a part of the side and upper side of the stacked pallets is surrounded by the cover, and air is sent toward the pallet while the pallet stays in the space surrounded by the cover. If the pallet is wet, the pallet can be dried. Also, if the stacked pallets are frozen, the pallets can be thawed.
  • the cover is provided so as to surround the side and upper side of the pallet supported by the support portion, and is fixed to the frame of the pallet spreading apparatus. Is connected to the frame body or the fixed part via the hinge and is rotatable about the shaft center, and is supported by the support part. And a door part that opens and closes so that the receiving direction in which the pallet is received by the receiving part can be opened.
  • the cover surrounding the side and top of the stacked pallets includes the fixed portion and the door portion, and the door portion is opened and closed by the hinge rotation mechanism. By moving the door portion in the receiving direction while pushing the door portion, the door portion is opened in the receiving direction. Thereby, it becomes possible to discharge the stacked pallets without providing a power source for opening the door.
  • the hinge may include a restoring member that generates a restoring force that closes the door when the door is opened.
  • the hinge since the hinge generates a restoring force that closes the opened door portion, the door portion is received after the stacked pallets are received without providing a power source for closing the door portion. Can be closed. Further, the speed at which the door is closed can be adjusted by adjusting the weight of the door and the restoring force of the restoring member. Therefore, it is possible to adjust the time from when the door is opened to when it is closed so as to provide time for ventilation in the space surrounded by the cover.
  • the air blowing means is provided below the lifter and blows upward, and the mounting portion of the lifter is at least a part of the opening on the bottom surface of the pallet placed It is good also as having a shape which exposes.
  • the lifter mounting portion does not block the air sent from below, so the air sent to the opening on the lower surface of the pallet is applied.
  • the air applied to the opening on the lower surface of the pallet passes through the fork insertion port on the side of the pallet or the hole on the upper surface of the pallet, and goes to the pallet stacked in the upward direction.
  • the placing portion and the pallet do not block the upward air, so the air is applied to the stacked pallets. Therefore, drying or thawing of the stacked pallets is facilitated.
  • the blowing means may include a heat source for heating the air and a blowing unit that sends out the air heated by the heat source as hot air.
  • the pallet can be dried or thawed without requiring much cost and space.
  • FIG. 2 is a perspective view of the pallet.
  • Fig.3 (a) is a front view of the pallet shown in FIG.
  • FIG. 3B is a side view of the pallet shown in FIG.
  • FIG. 3C is a bottom view of the pallet shown in FIG.
  • FIG. 1 is a front view schematically showing a pallet washing line including a pallet stacking device and a pallet stacking device.
  • the pallet cleaning line 1 includes a pallet stacking device 3 and a pallet stacking device 5.
  • the pallet cleaning line 1 further includes a pallet cleaning device 7 and a pallet moving unit 9.
  • the pallet stacking device 3 is a device for stacking pallets received one by one and discharging a plurality of stacked pallets.
  • the pallet spreading device 5 is a device that accepts a plurality of stacked pallets, separates the stacked pallets one by one, and discharges the stacked pallets.
  • the pallet cleaning device 7 is a device for cleaning pallets one by one.
  • the pallet washing device 7 is a device for washing the pallet with water.
  • the pallet cleaning device 7 in the present embodiment may be a known device and is not limited to any device.
  • the pallet moving unit 9 is a means for moving the pallet and is constituted by, for example, a roller conveyor. Moreover, the pallet moving part 9 is good also as being comprised with a chain conveyor. Moreover, the pallet moving part 9 may or may not have a power source for driving the conveyor.
  • the pallet leveling device 5 receives and stacks a plurality of stacked pallets (for example, 15 pallets), and discharges the leveled pallets one by one.
  • the pallet washing device 7 receives the pallet discharged from the pallet leveling device 5 via the pallet moving unit 9.
  • the pallet cleaning device 7 cleans the received pallet and discharges the cleaned pallet.
  • the pallet stacking device 3 receives the pallet discharged from the pallet washing device 7 via the pallet moving unit 9.
  • the pallet stacking apparatus 3 stacks the received pallets and discharges a plurality of stacked pallets (for example, 15 stacked pallets).
  • FIG. 2 is a perspective view of the pallet P.
  • the pallet P includes an upper surface deck portion P1 that forms a substantially square main surface for placing a load, a lower surface deck portion P5 that forms a substantially square lower surface facing the main surface, and an upper surface deck portion. It has a side surface portion P2 provided between P1 and the lower surface deck portion P5. Further, the pallet P is provided with a fork insertion hole P4 penetrating between a pair of opposing side surface portions P2.
  • a notch portion P6 that can be put on when the pallet P is transported manually is provided.
  • the cut portion P6 forms a rectangular hole, and the hole passes through the top deck portion P1 and communicates with the fork insertion hole P4.
  • FIG. 3A is a front view of the pallet P shown in FIG.
  • FIG. 3B is a side view of the pallet P.
  • FIG. 3C is a bottom view of the pallet P.
  • the pallet P has four openings P7 on the lower surface.
  • the opening in the opening P7 has a substantially square shape and communicates with the fork insertion hole P4.
  • two openings P7 are provided so as to communicate with one fork insertion hole P4.
  • the hole formed by the cut portion P6 communicates with the opening of the fork insertion hole P4 and the opening P7.
  • FIG. 4 is a perspective view showing the pallet stacking apparatus 3 in which the direction in which the pallet is moved in the pallet washing line 1 is taken in the depth direction of the drawing.
  • FIG. 5 is a perspective view showing the pallet stacking apparatus 3 in which the direction in which the pallet is moved in the pallet washing line 1 is the front side of the drawing.
  • the pallet stacking apparatus 3 includes a stacker unit 40, a cover 31, and a blowing means 32.
  • the stacker unit 40 is constituted by a device for stacking pallets P.
  • a so-called stacker for stacking pallets is well known.
  • the stacker unit 40 of the present embodiment may be any device as long as it can stack pallets, and may be configured by a known stacker.
  • the stacker unit 40 constitutes a frame body of the pallet stacking device 3. As shown in FIG. 4, the stacker unit 40 supports a plurality of stacked pallets P. The details of the stacker unit 40 will be described later with reference to FIG.
  • the cover 31 is provided in the stacker unit 40 constituting the frame of the pallet stacking apparatus 3 so as to surround at least a part of the side and upper side of the pallet supported by the stacker unit 40. Specifically, the cover 31 is provided so as to surround the side and upper side of the stacked pallet P supported by the stacker unit 40, and includes a fixing unit 31a, a door unit 31b, and a hinge 31d.
  • the cover 31 may be made of any material as long as it can surround the stacked pallets P supported by the stacker unit 40, but is made of a material having heat insulating properties and heat retaining properties. It is more preferable.
  • the cover 31 may be made of, for example, cardboard made of synthetic resin (for example, plastic).
  • the cover 31 may be attached to the frame of the pallet stacking apparatus 3 by any means.
  • the frame of the pallet stacking device 3 is made of a magnetic material such as iron
  • a magnet is fixed to the cover 31 and the cover 31 is attached to the frame of the pallet stacking device 3 by the magnetic force of the magnet. It is good to do. In this case, the cover 31 can be easily attached and removed.
  • the fixing unit 31a is fixed to the stacker unit 40 that constitutes the frame of the pallet stacking apparatus 3.
  • the hinge 31d is provided on the fixed portion 31a with the vertical direction as the axis.
  • the hinge 31d is a component that connects another member to the member to which the hinge 31d is fixed so as to be rotatable or swingable about the axis.
  • the hinge 31 d may be provided in the stacker unit 40 constituting the frame of the pallet stacking device 3.
  • the door portion 31b is connected to the fixed portion 31a via the hinge 31d so as to be rotatable about the axis of the hinge 31d.
  • the door part 31b is a part of side of the pallet P supported by the stacker part 40, Comprising:
  • emitted can be open
  • the operation of the door 31b will be specifically described.
  • the pallets P stacked in the stacker unit 40 are discharged by the discharge unit 45.
  • the discharge part 45 is comprised by the chain conveyor, for example.
  • the discharge unit 45 moves the stacked pallets P in the discharge direction. Since the stacked pallets P are moved from the inside of the enclosure by the cover 31 while pushing the door portion 31b, the door portion 31b is opened by rotating around the axis of the hinge 31d. Thereby, it becomes possible to discharge the stacked pallets without providing a power source for opening and closing the door portion 31b.
  • the hinge 31d includes a restoring member that generates a restoring force that closes the door 31b when the door 31b is opened. Accordingly, the door 31b can be closed after the stacked pallets P are discharged to the outside of the cover 31 without providing a power source for closing the door 31b.
  • the speed at which the door 31b is closed can be adjusted by adjusting the restoring force of the restoring member with respect to the weight of the door 31b. Therefore, it is possible to adjust the time from when the door portion 31b is opened to when it is closed so that the time for ventilation of the space surrounded by the cover 31 is provided.
  • the restoring member in the hinge 31d, for example, by providing a part having restoring force such as a rubber string so as to connect the door part 31b and the fixing part 31a, the opened door part 31b is provided. It is good also as realizing the function to close.
  • the cover 31 further includes a receiving portion 31c for receiving the pallets P to be stacked.
  • the receiving portion 31 c is configured as an opening in the fixing portion 31 a of the cover 31.
  • the receiving part 31c is good also as being configured as a notch in the fixing part 31a of the cover 31. That is, the receiving part 31c may be configured in any shape as long as it can receive the stacked pallets P one by one.
  • the air blowing means 32 is a device that feeds air toward the pallet P supported by the stacker unit 40.
  • the air blowing means 32 is configured by a device such as a blower, for example.
  • the ventilation means 32 is provided below the stacker part 40, and sends out air upwards.
  • the air blowing means 32 may be configured to include a heat source for heating the air and a blower unit that sends out the air heated by the heat source as hot air.
  • the blower unit 32 may be configured with a boiler (for example, a steam boiler) as a heat source and a blower that sends out air heated by the boiler as a blower.
  • the ventilation means 32 is good also as being comprised with the duct which adjusts the flow path of the hot air from an existing hot air blower. Since the air blowing means 32 includes the heat source and the air blowing unit, the heated air is sent toward the stacked pallets, so that drying or thawing of the stacked pallets is further promoted.
  • FIG. 6 is a perspective view showing the pallet leveling device 5 in which the direction in which the pallet is moved in the pallet washing line 1 is the front side of the drawing.
  • FIG. 7 is a perspective view showing the pallet leveling device 5 in which the direction in which the pallet is moved in the pallet cleaning line 1 is taken in the depth direction of the drawing.
  • the pallet leveling device 5 includes an unstacker unit 60, a cover 51, and a blowing means 52.
  • the unstacker unit 60 is configured by a device that separates the pallets P.
  • An apparatus called a so-called unstacker for separating pallets is well known.
  • the unstacker unit 60 of the present embodiment may be any device as long as it is a device capable of separating pallets, and may be configured by a known unstacker.
  • the unstacker unit 60 constitutes a frame of the pallet spreading device 5. As shown in FIG. 6, the unstacker unit 60 supports a plurality of pallets P that are separated. Details of the unstacker unit 60 will be described later with reference to FIG.
  • the cover 51 is provided in the unstacker unit 60 constituting the frame of the pallet spreading device 5 so as to surround at least a part of the side and upper side of the pallet P supported by the unstacker unit 60. Specifically, the cover 51 is provided so as to surround the side and upper side of the stacked pallet P supported by the unstacker unit 60, and includes a fixing unit 51a, a door unit 51b, and a hinge 51d. .
  • the cover 51 may be made of any material as long as it can enclose the stacked pallets P supported by the unstacker unit 60, but is made of a material having heat insulating properties and heat retaining properties. More preferably.
  • the cover 51 may be made of a corrugated cardboard made of synthetic resin (for example, plastic), for example.
  • the cover 51 may be attached to the frame of the pallet spreading device 5 by any means.
  • the frame of the pallet spreading device 5 is made of a magnetic material such as iron
  • a magnet is fixed to the cover 51, and the cover 51 is attached to the frame of the pallet spreading device 5 by the magnetic force of the magnet. It is good to do. In this case, the cover 51 can be easily attached and removed.
  • the fixing unit 51a is fixed to the unstacker unit 60 that constitutes the frame of the pallet spreading device 5.
  • the hinge 51d is provided on the fixed portion 51a with the vertical direction as the axis.
  • the hinge 51d is a component that connects another member to the member to which the hinge 51d is fixed so as to be rotatable or swingable about the axis.
  • the hinge 51 d may be provided in the unstacker unit 60 constituting the frame of the pallet stacking device 5.
  • the door portion 51b is connected to the fixed portion 51a via the hinge 51d so as to be rotatable about the axis of the hinge 51d.
  • the door part 51b is a part of the side of the pallet P supported by the unstacker part 60, Comprising: It can open
  • the operation of the door 51b will be specifically described.
  • the stacked pallets P are received by the receiving unit 65 in order to be separated in the unstacker unit 60.
  • the receiving part 65 is comprised by the chain conveyor, for example.
  • the receiving unit 65 moves the stacked pallets P from the receiving direction toward the unstacker unit 60.
  • the door 51b is opened by rotating around the axis of the hinge 51d. Is done. Thereby, it is possible to receive stacked pallets without providing a power source for opening and closing the door 51b.
  • the hinge 51d includes a restoring member that generates a restoring force that closes the door 51b when the door 51b is opened. Accordingly, the door 51b can be closed after the stacked pallets P are received inside the enclosure by the cover 51 without providing a power source for closing the door 51b.
  • the speed at which the door 51b is closed can be adjusted by adjusting the restoring force of the restoring member with respect to the weight of the door 51b. Therefore, it is possible to adjust the time from when the door portion 51b is opened until it is closed so that the time for ventilation of the space surrounded by the cover 51 is provided.
  • the restoring member in the hinge 51d, for example, by providing a part having a restoring force such as a rubber string so as to connect the door part 51b and the fixing part 51a, the opened door part 51b is provided. It is good also as realizing the function to close.
  • the cover 51 further includes a discharge part 51c for discharging the pallet P that has been separated.
  • the discharge part 51c is comprised as an opening part in the fixing
  • the discharge part 51c is good also as being configured as a notch in the fixing part 51a of the cover 51.
  • the discharge unit 51c may be configured in any shape as long as it is possible to discharge the separated pallets P one by one.
  • the air blowing means 52 is a device that sends air toward the pallet P supported by the unstacker unit 60.
  • the air blowing means 52 is configured by a device such as a blower, for example. In the example shown in FIGS. 6 and 7, the air blowing means 52 is provided below the unstacker unit 60 and sends air upward.
  • the blower 52 includes a heat source for heating the air and a blower that sends out the air heated by the heat source as hot air, like the blower 32 of the pallet stacking apparatus 3. It is good as well. Since the air blowing means 52 includes the heat source and the air blowing unit, the heated air is sent toward the stacked pallets, so that drying or thawing of the stacked pallets is further promoted.
  • the stacker unit 40 of the pallet stacking device 3 and the unstacker unit 60 of the pallet stacking device 5 will be described with reference to FIG. Since the stacker unit 40 and the unstacker unit 60 can be configured by the same device by adjusting the operation timing of the components, the stacker unit 40 and the unstacker unit 60 will be described with reference to one drawing.
  • Devices such as the stacker and unstacker constituting the stacker unit 40 and the unstacker unit 60 are well-known devices in the technical field to which the present invention belongs.
  • the stacker unit 40 and the unstacker unit 60 described in the present embodiment are examples of devices applicable to the present invention, and other than the stacker unit 40 and the unstacker unit 60 described in the present embodiment. It does not exclude the application of the configuration.
  • the stacker unit 40 / unstacker unit 60 includes support units 41 and 61, lifter units 42 and 62, and frame body units 46 and 66.
  • the lifter units 42 and 62 include mounting units 43 and 63 and pallet moving units 44 and 64.
  • the support portions 41 and 61 are portions that support one or more stacked pallets P. Specifically, the support portions 41 and 61 are portions that support the lowest pallet of one or more stacked pallets at a predetermined height.
  • the support portions 41 and 61 are inserted into the four fork insertion holes P4 in the pallet to support the pallet P.
  • two sets of four rod-shaped members are positioned at predetermined heights in the frame body portions 46 and 66. In FIG. 3, the pair is arranged to face each other so as to extend along the horizontal direction. Therefore, in the stacker unit 40 / unstacker unit 60, the pallet P is arranged so that the extending direction of the fork insertion hole P4 is along the extending direction of the rod-shaped members of the support units 41 and 61.
  • the rod-shaped members constituting the support portions 41 and 61 are provided so as to be reciprocally movable between a first position and a second position along the extending direction by a predetermined driving means (not shown).
  • the predetermined driving means may be any one of a driving mechanism using hydraulic pressure, a driving mechanism using electric power, and the like.
  • the support portions 41 and 61 are such that the distance between the tip portions of the opposing rod-shaped members is the length of one side of the upper surface of the substantially quadrangular shape of the pallet P stacked in the stacker portion 40 / unstacker portion 60. It is arranged and driven to be smaller than this.
  • the support portions 41 and 61 are arranged such that the distance between the tip portions of the opposing rod-like members is one side of the upper surface of the substantially quadrangular shape of the pallet P stacked in the stacker portion 40 / unstacker portion 60. It is arranged and driven so as to be larger than the length of.
  • the lifter unit 42 includes a mounting unit 43 on which pallets to be stacked are mounted.
  • the lifter unit 42 is provided below the support unit 41 and mounts the pallets received one by one on the mounting unit 43.
  • the pallets P are stacked while being raised and supported by the support portion 41.
  • the lifter unit 62 includes a mounting unit 63 on which the pallet P is mounted, is provided below the support unit 61, and is one of a plurality of pallets P supported by the support unit 61. By lowering the pallet P while placing the pallets on the placing portion 63, the stacked pallets are separated.
  • the lifters 42 and 62 have drive means (not shown) for moving the mounting parts 43 and 63 up and down so that the pallets mounted on the mounting parts 43 and 63 can be moved up and down.
  • This drive means may be any drive system such as a hydraulic type and an electric type.
  • the frame body portions 46 and 66 are, for example, framed by four columnar members arranged at the positions of the apexes of a substantially square when viewed from above, and beam members that connect the columnar members to each other. Is formed.
  • the substantially square formed by the four beam members of the frame portions 46 and 66 has a size sufficient to receive the pallet P.
  • lifter portions 42 and 62 are provided in the frame.
  • the pallet moving unit 44 is a device that receives the pallets to be stacked in the frame body unit 46 and arranges them on the mounting unit 43 of the lifter unit 42.
  • the pallet moving unit 64 is a device that discharges the pallets that are separated and mounted on the mounting unit 63 to the outside of the frame body unit 66.
  • the movement of the pallet is realized by, for example, a chain conveyor provided in the pallet moving units 44 and 64.
  • the chain conveyor is configured to be able to move the placed pallet.
  • the shapes of the mounting portions 43 and 63 of the lifters 42 and 62 will be described with reference to FIG.
  • the placement portions 43 and 63 are openings on the lower surface of the placed pallet P. You may have a shape so that at least one part of the part P7 may be exposed.
  • the placement parts 43 and 63 may have a shape in which openings 43a and 63a are provided at positions corresponding to the openings P7 of the placed pallet P.
  • the mounting portions 43 and 63 have such a shape, the mounting portions 43 and 63 of the lifters 42 and 62 do not block the air sent from below, so that the air is sent to the opening P7 on the lower surface of the pallet P.
  • the air that has been applied will be hit.
  • the air applied to the opening P7 on the lower surface of the pallet passes through the fork insertion hole P4 on the side surface of the pallet P or the hole of the cut portion P6 on the upper surface of the pallet P, and goes to the pallet P stacked upward.
  • the placing parts 43 and 63 and the pallet P do not block the upward air, so that air is applied to the stacked pallets P. Become. Therefore, drying or thawing of the stacked pallets is facilitated.
  • the pallet stacking apparatus 3 of the present embodiment since the pallets P are sequentially received and stacked one by one, the pallets P are stacked until a certain number of sheets are stacked and discharged.
  • the pallet stacking apparatus 3 stays for a certain period of time while being stacked. Then, at least a part of the side and upper side of the stacked pallets P is surrounded by the cover 31, and air is sent toward the pallet P while the pallet P stays in the space surrounded by the cover 31. Therefore, when the stacked pallets P have moisture, the pallets P can be dried. If the stacked pallets P are frozen, the pallets can be thawed.
  • the stacked pallets P are sequentially delineated one by one, so that the pallets P are accepted one by one when the stacked pallets P are received.
  • the pallet spreading device 5 stays in a stacked state for a certain period of time. Then, at least a part of the side and upper side of the stacked pallets P is surrounded by the cover 51, and air is sent toward the pallet P while the pallet P stays in the space surrounded by the cover 51. Therefore, if the stacked pallets P have moisture, the pallets can be dried. If the stacked pallets P are frozen, the pallets P can be thawed.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • De-Stacking Of Articles (AREA)
  • Drying Of Solid Materials (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Stacking Of Articles And Auxiliary Devices (AREA)

Abstract

A pallet stacking device (3) comprises: a supporting portion that supports one or more stacked pallets; a lifter that includes a mounting portion on which the stacked pallets are mounted and is provided below the supporting portion so as to lift the pallets received one by one, with the pallets mounted on the mounting portion, and cause the pallets to be supported by the supporting portion, thereby stacking the pallets; and a discharge portion (45) that discharges the plurality of stacked pallets. The pallet stacking device is equipped with: a cover (31) that is provided to the frame of the pallet stacking device in such a manner as to at least partially surround the lateral sides and upper side of the pallets supported by the supporting portion; and an air blowing means (32) for sending air to the pallets supported by the supporting portion.

Description

パレット段積み装置及びパレット段ばらし装置Pallet stacking device and pallet stacking device
 本発明は、パレット段積み装置及びパレット段ばらし装置に関するものである。 The present invention relates to a pallet stacking device and a pallet stacking device.
 種々の業種における物品の輸送にプラスチック等の樹脂により形成されたパレットが用いられている。パレットは、倉庫等において保管されたり移動されたりするときに、一定枚数段積みされて扱われる。パレットを段積み及び段ばらしする装置は、スタッカ及びアンスタッカと呼ばれる。例えば、特許文献1に記載されたようなスタッカ装置が知られている。 Pallets made of plastics and other resins are used for transporting goods in various industries. When the pallets are stored or moved in a warehouse or the like, a certain number of pallets are stacked and handled. Devices for stacking and stacking pallets are called stackers and unstackers. For example, a stacker device as described in Patent Document 1 is known.
特開2010-137984号公報JP 2010-137984 A
 パレットは繰り返し使用されるものであるので、一定回数使用されたパレットを洗浄する必要がある。樹脂製のパレットは、例えば、水や洗浄液等により洗浄される。洗浄されたパレットを再び使用するためには、パレットを乾燥させなくてはならない。パレットを段積みする前に完全に乾燥させるためには、乾燥のための専用の設備が必要となる。パレットの乾燥のための設備を備えるためには、コスト及びスペースが必要となる。また、気温が低い時期にパレットを段積みして倉庫や屋外に保管すると、段積みされたパレットが凍結していることがある。段積みされたパレットを一枚ずつ取り出して使用したり、洗浄したりするためには、凍結したパレットを解凍しなくてはならない。凍結したパレットを解凍するために加温等するための設備を設けるためには、コスト及びスペースが必要となる。 Since the pallet is used repeatedly, it is necessary to clean the pallet that has been used a certain number of times. The resin pallet is washed with, for example, water or a washing solution. In order to use the cleaned pallet again, the pallet must be dried. In order to completely dry the pallets before stacking, dedicated equipment for drying is required. In order to provide equipment for drying the pallet, cost and space are required. In addition, when pallets are stacked and stored in a warehouse or outdoors when the temperature is low, the stacked pallets may be frozen. In order to remove and use the stacked pallets one by one, the frozen pallets must be thawed. In order to provide equipment for heating and the like for thawing the frozen pallet, cost and space are required.
 そこで、本発明は、上記の問題点に鑑みてなされたものであり、多くのコスト及びスペースを要することなくパレットの乾燥又は解凍が可能なパレット段積み装置及びパレット段ばらし装置を提供することを目的とする。 Therefore, the present invention has been made in view of the above problems, and provides a pallet stacking apparatus and a pallet stacking apparatus that can dry or thaw pallets without requiring much cost and space. Objective.
 本発明の一形態に係るパレット段積み装置は、段積みされた1以上のパレットを支持する支持部と、段積みされるパレットが載置される載置部を含み、支持部の下方に設けられ、1枚ずつ受け入れたパレットを載置部に載置させながら該パレットを上昇させ該パレットを支持部に支持させることにより段積みするリフタと、段積みされた複数のパレットを排出する排出部と、を有するパレット段積み装置であって、支持部により支持されたパレットの側方及び上方の少なくとも一部を囲うように、当該パレット段積み装置の枠体に設けられたカバーと、支持部により支持されたパレットに向かって空気を送出する送風手段と、を備える。 A pallet stacking apparatus according to an aspect of the present invention includes a support unit that supports one or more stacked pallets, and a mounting unit on which stacked pallets are mounted, and is provided below the support unit. A lifter that stacks the pallets that are received one by one by placing the pallets on the mounting unit and raising the pallets and supporting the pallets on the support unit, and a discharge unit that discharges the plurality of stacked pallets A cover provided on the frame of the pallet stacking device so as to surround at least a part of the side and upper side of the pallet supported by the support portion, and a support portion And air blowing means for sending out air toward the pallet supported by.
 上記形態のパレット段積み装置では、パレットが1枚ずつ順次受け入れられて段積みされるので、パレットは、一定枚数段積みされて排出されるまでの間、当該パレット段積み装置において段積みされた状態で一定時間滞留することとなる。そして、段積みされたパレットの側方及び上方の少なくとも一部がカバーにより囲われ、パレットがカバーにより囲われた空間内に滞留している間にパレットに向けて空気が送り込まれるので、段積みされたパレットに水分が着いていた場合には、パレットを乾燥させることができる。また、段積みされたパレットが凍結していた場合には、パレットを解凍することができる。 In the pallet stacking apparatus of the above aspect, since the pallets are sequentially received and stacked one by one, the pallets are stacked in the pallet stacking apparatus until they are stacked and discharged. It stays for a certain time in the state. Then, at least a part of the side and upper side of the stacked pallets is surrounded by the cover, and air is sent toward the pallet while the pallet stays in the space surrounded by the cover. If the pallet is wet, the pallet can be dried. Also, if the stacked pallets are frozen, the pallets can be thawed.
 別の形態に係るパレット段積み装置では、カバーは、支持部により支持されたパレットの側方及び上方を囲うように設けられており、当該パレット段積み装置の枠体に対して固定された固定部と、枠体又は固定部に設けられ、上下方向を軸心とするヒンジと、軸心を中心に回転可能にヒンジを介して枠体又は固定部に連結されており、支持部により支持されたパレットの側方の一部であって排出部によりパレットが排出される排出方向を開放可能なように開閉する扉部とを含むこととしてもよい。 In the pallet stacking apparatus according to another aspect, the cover is provided so as to surround the side and upper side of the pallet supported by the support portion, and is fixed to the frame of the pallet stacking apparatus. Is connected to the frame body or the fixed part via the hinge and is rotatable about the shaft center, and is supported by the support part. It is also possible to include a door part that is a part of the side of the pallet and that opens and closes so that the discharge direction in which the pallet is discharged by the discharge part can be opened.
 上記形態によれば、段積みされたパレットの側方及び上方を囲うカバーが固定部と扉部とを含み、扉部がヒンジの回転機構により開閉されるので、一定枚数段積みされたパレットを、扉部を押しながら排出方向に移動させることにより、扉部が排出方向に開放される。これにより、扉部を開くための動力源を設けることなく、段積みされたパレットを排出することが可能となる。 According to the above aspect, the cover surrounding the side and top of the stacked pallets includes the fixed portion and the door portion, and the door portion is opened and closed by the hinge rotation mechanism. The door part is opened in the discharge direction by pushing the door part and moving it in the discharge direction. Thereby, it becomes possible to discharge the stacked pallets without providing a power source for opening the door.
 さらに別の形態に係るパレット段積み装置では、ヒンジは、扉部が開かれることにより該扉部を閉めるような復元力を発生する復元部材を含むこととしてもよい。 In a pallet stacking apparatus according to yet another embodiment, the hinge may include a restoring member that generates a restoring force that closes the door part when the door part is opened.
 上記形態によれば、開かれた扉部を閉めるような復元力をヒンジが発生させるので、扉部を閉めるための動力源を設けることなく、段積みされたパレットが排出された後に、扉部を閉じることが可能となる。また、扉部の重量及び復元部材における復元力の調整により、扉部が閉じられる速度を調整できる。従って、カバーにより囲われた空間の換気のための時間が設けられるように、扉部が開かれてから閉じられるまでの時間を調整することが可能である。 According to the above aspect, since the hinge generates a restoring force that closes the opened door portion, the door portion is discharged after the stacked pallets are discharged without providing a power source for closing the door portion. Can be closed. Further, the speed at which the door is closed can be adjusted by adjusting the weight of the door and the restoring force of the restoring member. Therefore, it is possible to adjust the time from when the door is opened to when it is closed so as to provide time for ventilation in the space surrounded by the cover.
 さらに別の形態に係るパレット段積み装置では、送風手段は、リフタの下方に設けられ、上方に向かって送風し、リフタの載置部は、載置されたパレット下面の開口部の少なくとも一部が露出するような形状を有することとしてもよい。 In the pallet stacking apparatus according to another embodiment, the air blowing means is provided below the lifter and blows upward, and the mounting portion of the lifter is at least a part of the opening on the bottom surface of the mounted pallet. It is good also as having a shape which exposes.
 上記形態によれば、下方から送り込まれる空気をリフタの載置部が遮らないので、パレット下面の開口部に送り込まれる空気が当てられることとなる。パレット下面の開口部に当てられた空気は、パレット側面のフォーク差し込み口又はパレット上面の孔を抜けて、上方に段積みされたパレットに向かう。また、リフタにパレットが載置されていない場合には、上方に向かう空気を載置部及びパレットが遮らないので、段積みされたパレットに空気が当てられることとなる。従って、段積みされたパレットの乾燥又は解凍が促進される。 According to the above embodiment, the lifter mounting portion does not block the air sent from below, so the air sent to the opening on the lower surface of the pallet is applied. The air applied to the opening on the lower surface of the pallet passes through the fork insertion port on the side of the pallet or the hole on the upper surface of the pallet, and goes to the pallet stacked in the upward direction. In addition, when the pallet is not placed on the lifter, the placing portion and the pallet do not block the upward air, so the air is applied to the stacked pallets. Therefore, drying or thawing of the stacked pallets is facilitated.
 さらに別の形態に係るパレット段積み装置では、送風手段は、空気を熱するための熱源と、熱源により熱せられた空気を熱風として送出する送風部と、を含むこととしてもよい。 In a pallet stacking apparatus according to still another embodiment, the blowing means may include a heat source for heating the air and a blowing unit that sends out the air heated by the heat source as hot air.
 上記形態によれば、熱せられた空気が段積みされたパレットに向けて送られるので、段積みされたパレットの乾燥及び解凍が一層促進される。 According to the above embodiment, since the heated air is sent toward the stacked pallets, drying and thawing of the stacked pallets is further promoted.
 本発明の一形態に係るパレット段ばらし装置は、段積みされた複数のパレットを受け入れる受入部と、受入部により受け入れられた、段積みされた複数のパレットを支持する支持部と、パレットが載置される載置部を含み、支持部の下方に設けられ、支持部により支持された複数のパレットのうちの1枚のパレットを載置部に載置させながら該パレットを下降させることにより段ばらしするリフタと、を有する、パレット段ばらし装置であって、支持部により支持されたパレットの側方及び上方の少なくとも一部を囲うように、当該パレット段ばらし装置の枠体に設けられたカバーと、支持部により支持されたパレットに向かって空気を送出する送風手段と、を備える。 A pallet spreading apparatus according to an aspect of the present invention includes: a receiving unit that receives a plurality of stacked pallets; a support unit that is received by the receiving unit and supports the plurality of stacked pallets; A stage is provided by lowering the pallet while placing one pallet of the plurality of pallets provided below the support part and supported by the support part on the placement part. A pallet leveling device having a lifting lifter, the cover provided on the frame of the pallet leveling device so as to surround at least a part of the side and upper side of the pallet supported by the support portion And air blowing means for sending air toward the pallet supported by the support portion.
 上記形態のパレット段ばらし装置では、段積みされたパレットが1枚ずつ順次段ばらしされるので、パレットは、段積みされたパレットが受け入れられて一枚ずつ排出されるまでの間、当該パレット段ばらし装置において段積みされた状態で一定時間滞留することとなる。そして、段積みされたパレットの側方及び上方の少なくとも一部がカバーにより囲われ、パレットがカバーにより囲われた空間内に滞留している間にパレットに向けて空気が送り込まれるので、段積みされたパレットに水分が着いていた場合には、パレットを乾燥させることができる。また、段積みされたパレットが凍結していた場合には、パレットを解凍することができる。 In the pallet stacking apparatus of the above aspect, the stacked pallets are sequentially stacked one by one, so that the pallet is placed in the pallet stage until the stacked pallets are received and discharged one by one. It stays for a certain period of time in a stacked state in the bulk device. Then, at least a part of the side and upper side of the stacked pallets is surrounded by the cover, and air is sent toward the pallet while the pallet stays in the space surrounded by the cover. If the pallet is wet, the pallet can be dried. Also, if the stacked pallets are frozen, the pallets can be thawed.
 別の形態に係るパレット段ばらし装置では、カバーは、支持部により支持されたパレットの側方及び上方を囲うように設けられており、当該パレット段ばらし装置の枠体に対して固定された固定部と、枠体又は固定部に設けられ、上下方向を軸心とするヒンジと、軸心を中心に回転可能にヒンジを介して枠体又は固定部に連結されており、支持部により支持されたパレットの側方の一部であって受入部によりパレットが受け入れられる受入方向を開放可能なように開閉する扉部とを含むこととしてもよい。 In the pallet spreading apparatus according to another embodiment, the cover is provided so as to surround the side and upper side of the pallet supported by the support portion, and is fixed to the frame of the pallet spreading apparatus. Is connected to the frame body or the fixed part via the hinge and is rotatable about the shaft center, and is supported by the support part. And a door part that opens and closes so that the receiving direction in which the pallet is received by the receiving part can be opened.
 上記形態によれば、段積みされたパレットの側方及び上方を囲うカバーが固定部と扉部とを含み、扉部がヒンジの回転機構により開閉されるので、一定枚数段積みされたパレットを扉部を押しながら受入方向に移動させることにより、扉部が受入方向に開放される。これにより、扉部を開くための動力源を設けることなく、段積みされたパレットを排出することが可能となる。 According to the above aspect, the cover surrounding the side and top of the stacked pallets includes the fixed portion and the door portion, and the door portion is opened and closed by the hinge rotation mechanism. By moving the door portion in the receiving direction while pushing the door portion, the door portion is opened in the receiving direction. Thereby, it becomes possible to discharge the stacked pallets without providing a power source for opening the door.
 さらに別の形態に係るパレット段ばらし装置では、ヒンジは、扉部が開かれることにより該扉部を閉めるような復元力を発生する復元部材を含むこととしてもよい。 In a pallet spreading apparatus according to yet another embodiment, the hinge may include a restoring member that generates a restoring force that closes the door when the door is opened.
 上記形態によれば、開かれた扉部を閉めるような復元力をヒンジが発生させるので、扉部を閉めるための動力源を設けることなく、段積みされたパレットが受け入れられた後に、扉部を閉じることが可能となる。また、扉部の重量及び復元部材における復元力の調整により、扉部が閉じられる速度を調整できる。従って、カバーにより囲われた空間の換気のための時間が設けられるように、扉部が開かれてから閉じられるまでの時間を調整することが可能である。 According to the above aspect, since the hinge generates a restoring force that closes the opened door portion, the door portion is received after the stacked pallets are received without providing a power source for closing the door portion. Can be closed. Further, the speed at which the door is closed can be adjusted by adjusting the weight of the door and the restoring force of the restoring member. Therefore, it is possible to adjust the time from when the door is opened to when it is closed so as to provide time for ventilation in the space surrounded by the cover.
 さらに別の形態に係るパレット段ばらし装置では、送風手段は、リフタの下方に設けられ、上方に向かって送風し、リフタの載置部は、載置されたパレット下面の開口部の少なくとも一部が露出するような形状を有することとしてもよい。 In the pallet spreading apparatus according to another embodiment, the air blowing means is provided below the lifter and blows upward, and the mounting portion of the lifter is at least a part of the opening on the bottom surface of the pallet placed It is good also as having a shape which exposes.
 上記形態によれば、下方から送り込まれる空気をリフタの載置部が遮らないので、パレット下面の開口部に送り込まれる空気が当てられることとなる。パレット下面の開口部に当てられた空気は、パレット側面のフォーク差し込み口又はパレット上面の孔を抜けて、上方に段積みされたパレットに向かう。また、リフタにパレットが載置されていない場合には、上方に向かう空気を載置部及びパレットが遮らないので、段積みされたパレットに空気が当てられることとなる。従って、段積みされたパレットの乾燥又は解凍が促進される。 According to the above embodiment, the lifter mounting portion does not block the air sent from below, so the air sent to the opening on the lower surface of the pallet is applied. The air applied to the opening on the lower surface of the pallet passes through the fork insertion port on the side of the pallet or the hole on the upper surface of the pallet, and goes to the pallet stacked in the upward direction. In addition, when the pallet is not placed on the lifter, the placing portion and the pallet do not block the upward air, so the air is applied to the stacked pallets. Therefore, drying or thawing of the stacked pallets is facilitated.
 さらに別の形態に係るパレット段ばらし装置では、送風手段は、空気を熱するための熱源と、熱源により熱せられた空気を熱風として送出する送風部と、を含むこととしてもよい。 In a pallet spreading apparatus according to yet another embodiment, the blowing means may include a heat source for heating the air and a blowing unit that sends out the air heated by the heat source as hot air.
 上記形態によれば、熱せられた空気が段積みされたパレットに向けて送られるので、段積みされたパレットの乾燥及び解凍が一層促進される。 According to the above embodiment, since the heated air is sent toward the stacked pallets, drying and thawing of the stacked pallets is further promoted.
 本発明によれば、多くのコスト及びスペースを要することなくパレットの乾燥又は解凍が可能となる。 According to the present invention, the pallet can be dried or thawed without requiring much cost and space.
パレット段積み装置及びパレット段ばらし装置を含むパレット洗浄ラインの正面図である。It is a front view of a pallet washing line including a pallet stacking device and a pallet stacking device. 図2は、パレットの斜視図である。FIG. 2 is a perspective view of the pallet. 図3(a)は、図2に示したパレットの正面図である。図3(b)は、図2に示したパレットの側面図である。図3(c)は、図2に示したパレットの下面図である。Fig.3 (a) is a front view of the pallet shown in FIG. FIG. 3B is a side view of the pallet shown in FIG. FIG. 3C is a bottom view of the pallet shown in FIG. パレット段積み装置を示す斜視図である。It is a perspective view which shows a pallet stacking apparatus. パレット段積み装置を示す斜視図である。It is a perspective view which shows a pallet stacking apparatus. パレット段ばらし装置を示す斜視図である。It is a perspective view which shows a pallet stripping apparatus. パレット段ばらし装置を示す斜視図である。It is a perspective view which shows a pallet stripping apparatus. スタッカ部及びアンスタッカ部を示す斜視図である。It is a perspective view which shows a stacker part and an unstacker part. リフタの載置部の例を示す斜視図である。It is a perspective view which shows the example of the mounting part of a lifter.
 以下、図面を参照して、本発明に係るパレット段積み装置及びパレット段ばらし装置の実施形態について詳細に説明する。なお、全図中、同一又は相当部分には同一符号を付すこととする。 Hereinafter, embodiments of a pallet stacking apparatus and a pallet stacking apparatus according to the present invention will be described in detail with reference to the drawings. In the drawings, the same or corresponding parts are denoted by the same reference numerals.
 図1は、パレット段積み装置及びパレット段ばらし装置を含むパレット洗浄ラインを概略的に示す正面図である。図1に示すように、パレット洗浄ライン1は、パレット段積み装置3及びパレット段ばらし装置5を含む。また、パレット洗浄ライン1は、パレット洗浄装置7及びパレット移動部9を更に含む。 FIG. 1 is a front view schematically showing a pallet washing line including a pallet stacking device and a pallet stacking device. As shown in FIG. 1, the pallet cleaning line 1 includes a pallet stacking device 3 and a pallet stacking device 5. The pallet cleaning line 1 further includes a pallet cleaning device 7 and a pallet moving unit 9.
 パレット段積み装置3は、1枚ずつ受け入れたパレットを段積みし、段積みされた複数のパレットを排出する装置である。 The pallet stacking device 3 is a device for stacking pallets received one by one and discharging a plurality of stacked pallets.
 パレット段ばらし装置5は、段積みされた複数のパレットを受け入れて、段積みされたパレットを1枚ずつ段ばらしし、段ばらしされたパレットを排出する装置である。 The pallet spreading device 5 is a device that accepts a plurality of stacked pallets, separates the stacked pallets one by one, and discharges the stacked pallets.
 パレット洗浄装置7は、パレットを1枚ずつ洗浄する装置である。例えば、パレット洗浄装置7は、パレットを水洗する装置である。本実施形態におけるパレット洗浄装置7は、周知の装置であってもよく、いかなる装置にも限定されない。 The pallet cleaning device 7 is a device for cleaning pallets one by one. For example, the pallet washing device 7 is a device for washing the pallet with water. The pallet cleaning device 7 in the present embodiment may be a known device and is not limited to any device.
 パレット移動部9は、パレットを移動させる手段であって、例えばローラコンベアにより構成される。また、パレット移動部9は、チェーンコンベアにより構成されることとしてもよい。また、パレット移動部9は、コンベアを駆動するための動力源を有するものであっても、有さないものであってもよい。 The pallet moving unit 9 is a means for moving the pallet and is constituted by, for example, a roller conveyor. Moreover, the pallet moving part 9 is good also as being comprised with a chain conveyor. Moreover, the pallet moving part 9 may or may not have a power source for driving the conveyor.
 パレット洗浄ライン1では、まず、パレット段ばらし装置5が、段積みされた複数のパレット(例えば15枚のパレット)を受け入れて段ばらしし、段ばらしされたパレットを1枚ずつ排出する。パレット洗浄装置7は、パレット段ばらし装置5から排出されたパレットを、パレット移動部9を介して受け入れる。そして、パレット洗浄装置7は、受け入れたパレットを洗浄し、洗浄したパレットを排出する。パレット段積み装置3は、パレット洗浄装置7から排出されたパレットを、パレット移動部9を介して受け入れる。そして、パレット段積み装置3は、受け入れたパレットを段積みし、段積みされた複数のパレット(例えば15枚の段積みされたパレット)を排出する。 In the pallet washing line 1, first, the pallet leveling device 5 receives and stacks a plurality of stacked pallets (for example, 15 pallets), and discharges the leveled pallets one by one. The pallet washing device 7 receives the pallet discharged from the pallet leveling device 5 via the pallet moving unit 9. Then, the pallet cleaning device 7 cleans the received pallet and discharges the cleaned pallet. The pallet stacking device 3 receives the pallet discharged from the pallet washing device 7 via the pallet moving unit 9. Then, the pallet stacking apparatus 3 stacks the received pallets and discharges a plurality of stacked pallets (for example, 15 stacked pallets).
 次に、図2を参照して、本実施形態において段積み及び段ばらし並びに洗浄される対象であるパレットの一例について説明する。図2は、パレットPの斜視図である。図2に示すように、パレットPは、荷物を載せるための略正方形の主面を構成する上面デッキ部P1、主面に対向する略正方形の下面を構成する下面デッキ部P5、及び上面デッキ部P1と下面デッキ部P5との間に設けられた側面部P2を有する。また、パレットPには、一対の対向する側面部P2間を貫通するフォーク差し込み穴P4が設けられている。また、パレットPの上面には、例えば、人手によりパレットPを運搬する際に手をかけることが可能な切りかけ部P6が設けられている。切りかけ部P6は、長方形状の孔を形成しており、その孔は上面デッキ部P1を貫通し、フォーク差し込み穴P4と連通している。 Next, with reference to FIG. 2, an example of a pallet that is a target to be stacked and separated and cleaned in the present embodiment will be described. FIG. 2 is a perspective view of the pallet P. FIG. As shown in FIG. 2, the pallet P includes an upper surface deck portion P1 that forms a substantially square main surface for placing a load, a lower surface deck portion P5 that forms a substantially square lower surface facing the main surface, and an upper surface deck portion. It has a side surface portion P2 provided between P1 and the lower surface deck portion P5. Further, the pallet P is provided with a fork insertion hole P4 penetrating between a pair of opposing side surface portions P2. Further, on the upper surface of the pallet P, for example, a notch portion P6 that can be put on when the pallet P is transported manually is provided. The cut portion P6 forms a rectangular hole, and the hole passes through the top deck portion P1 and communicates with the fork insertion hole P4.
 続いて図3を参照して、パレットPについて更に説明する。図3(a)は、図2に示したパレットPの正面図である。図3(b)は、パレットPの側面図である。図3(c)は、パレットPの下面図である。図3(a)~(c)に示すように、パレットPは、下面に4つの開口部P7を有する。開口部P7における開口は、略正方形状であって、フォーク差し込み穴P4と連通している。図3に示す例では、一のフォーク差し込み穴P4に対して2つの開口部P7の開口が連通するように設けられている。また、切りかけ部P6により形成される孔は、フォーク差し込み穴P4及び開口部P7の開口と連通している。 Subsequently, the pallet P will be further described with reference to FIG. FIG. 3A is a front view of the pallet P shown in FIG. FIG. 3B is a side view of the pallet P. FIG. 3C is a bottom view of the pallet P. FIG. As shown in FIGS. 3A to 3C, the pallet P has four openings P7 on the lower surface. The opening in the opening P7 has a substantially square shape and communicates with the fork insertion hole P4. In the example shown in FIG. 3, two openings P7 are provided so as to communicate with one fork insertion hole P4. Further, the hole formed by the cut portion P6 communicates with the opening of the fork insertion hole P4 and the opening P7.
 次に、図4及び図5を参照して、本実施形態のパレット段積み装置3を詳細に説明する。図4は、パレット洗浄ライン1においてパレットが移動される方向を紙面奥行き方向にとった、パレット段積み装置3を示す斜視図である。図5は、パレット洗浄ライン1においてパレットが移動される方向を紙面手前方向にとった、パレット段積み装置3を示す斜視図である。図4及び図5に示すように、パレット段積み装置3は、スタッカ部40、カバー31、送風手段32を備える。 Next, the pallet stacking apparatus 3 of this embodiment will be described in detail with reference to FIG. 4 and FIG. FIG. 4 is a perspective view showing the pallet stacking apparatus 3 in which the direction in which the pallet is moved in the pallet washing line 1 is taken in the depth direction of the drawing. FIG. 5 is a perspective view showing the pallet stacking apparatus 3 in which the direction in which the pallet is moved in the pallet washing line 1 is the front side of the drawing. As shown in FIGS. 4 and 5, the pallet stacking apparatus 3 includes a stacker unit 40, a cover 31, and a blowing means 32.
 スタッカ部40は、パレットPを段積みする装置により構成される。パレットを段積みするための、いわゆるスタッカと言われる装置は周知である。本実施形態のスタッカ部40は、パレットを段積み可能な装置であればどのようなものであってもよく、周知のスタッカにより構成されてもよい。スタッカ部40は、パレット段積み装置3の枠体を構成する。スタッカ部40は、図4に示すように、段積みされた複数のパレットPを支持する。なお、スタッカ部40の詳細については、後に図8を参照して説明する。 The stacker unit 40 is constituted by a device for stacking pallets P. A so-called stacker for stacking pallets is well known. The stacker unit 40 of the present embodiment may be any device as long as it can stack pallets, and may be configured by a known stacker. The stacker unit 40 constitutes a frame body of the pallet stacking device 3. As shown in FIG. 4, the stacker unit 40 supports a plurality of stacked pallets P. The details of the stacker unit 40 will be described later with reference to FIG.
 カバー31は、スタッカ部40により支持されたパレットの側方及び上方の少なくとも一部を囲うように、パレット段積み装置3の枠体を構成するスタッカ部40に設けられている。具体的には、カバー31は、スタッカ部40により支持されている段積み状態のパレットPの側方及び上方を囲うように設けられており、固定部31a、扉部31b及びヒンジ31dを含む。 The cover 31 is provided in the stacker unit 40 constituting the frame of the pallet stacking apparatus 3 so as to surround at least a part of the side and upper side of the pallet supported by the stacker unit 40. Specifically, the cover 31 is provided so as to surround the side and upper side of the stacked pallet P supported by the stacker unit 40, and includes a fixing unit 31a, a door unit 31b, and a hinge 31d.
 カバー31は、スタッカ部40により支持される段積みされたパレットPを囲うことが可能であれば、どのような材料により構成されてもよいが、断熱性及び保温性を有する材料により構成されることが、より好ましい。カバー31は、例えば、合成樹脂(例えばプラスチック)から成る段ボールを材料としてもよい。 The cover 31 may be made of any material as long as it can surround the stacked pallets P supported by the stacker unit 40, but is made of a material having heat insulating properties and heat retaining properties. It is more preferable. The cover 31 may be made of, for example, cardboard made of synthetic resin (for example, plastic).
 また、カバー31は、どのような手段により、パレット段積み装置3の枠体に装着されることとしてもよい。例えば、パレット段積み装置3の枠体が鉄等の磁性体により構成されている場合には、カバー31に磁石を固定し、磁石の磁力によりカバー31をパレット段積み装置3の枠体に装着することとしてもよい。この場合には、カバー31の装着及び取り外しが容易となる。 The cover 31 may be attached to the frame of the pallet stacking apparatus 3 by any means. For example, when the frame of the pallet stacking device 3 is made of a magnetic material such as iron, a magnet is fixed to the cover 31 and the cover 31 is attached to the frame of the pallet stacking device 3 by the magnetic force of the magnet. It is good to do. In this case, the cover 31 can be easily attached and removed.
 固定部31aは、パレット段積み装置3の枠体を構成するスタッカ部40に固定されている。ヒンジ31dは、固定部31aに上下方向を軸心として設けられている。ヒンジ31dは、当該ヒンジ31dが固定された部材に対して、軸心を中心に回転又は揺動可能に他の部材を連結する部品である。なお、パレット段積み装置3のスタッカ部40に採用されるスタッカの形状によっては、ヒンジ31dは、パレット段積み装置3の枠体を構成するスタッカ部40に設けられることとしてもよい。 The fixing unit 31a is fixed to the stacker unit 40 that constitutes the frame of the pallet stacking apparatus 3. The hinge 31d is provided on the fixed portion 31a with the vertical direction as the axis. The hinge 31d is a component that connects another member to the member to which the hinge 31d is fixed so as to be rotatable or swingable about the axis. Depending on the shape of the stacker employed in the stacker unit 40 of the pallet stacking device 3, the hinge 31 d may be provided in the stacker unit 40 constituting the frame of the pallet stacking device 3.
 扉部31bは、図5に示すように、ヒンジ31dの軸心を中心に回転可能にヒンジ31dを介して固定部31aに連結されている。そして、扉部31bは、スタッカ部40により支持されたパレットPの側方の一部であって、段積みされたパレットPが排出される排出方向(図5における紙面手前方向)を開放可能なように開閉する。 As shown in FIG. 5, the door portion 31b is connected to the fixed portion 31a via the hinge 31d so as to be rotatable about the axis of the hinge 31d. And the door part 31b is a part of side of the pallet P supported by the stacker part 40, Comprising: The discharge direction (paper front side in FIG. 5) from which the stacked pallets P are discharged | emitted can be open | released. To open and close.
 扉部31bの動作を具体的に説明する。スタッカ部40において段積みされたパレットPは、排出部45により排出される。排出部45は、例えばチェーンコンベアにより構成されている。排出部45は、段積みされたパレットPを排出方向に移動させる。段積みされたパレットPがカバー31による囲いの内側から扉部31bを押しながら移動されるので、扉部31bは、ヒンジ31dの軸心を中心に回転することにより開放される。これにより、扉部31bの開閉動作のための動力源を設けることなく、段積みされたパレットを排出することが可能となる。 The operation of the door 31b will be specifically described. The pallets P stacked in the stacker unit 40 are discharged by the discharge unit 45. The discharge part 45 is comprised by the chain conveyor, for example. The discharge unit 45 moves the stacked pallets P in the discharge direction. Since the stacked pallets P are moved from the inside of the enclosure by the cover 31 while pushing the door portion 31b, the door portion 31b is opened by rotating around the axis of the hinge 31d. Thereby, it becomes possible to discharge the stacked pallets without providing a power source for opening and closing the door portion 31b.
 ヒンジ31dは、扉部31bが開かれることにより、扉部31bを閉めるような復元力を発生する復元部材を含む。これにより、扉部31bを閉めるための動力源を設けることなく、段積みされたパレットPがカバー31による囲いの外側に排出された後に、扉部31bを閉じることが可能となる。また、ヒンジ31dにおいて、扉部31bの重量に対する復元部材における復元力の調整により、扉部31bが閉じられる速度を調整できる。従って、カバー31により囲われた空間の換気のための時間が設けられるように、扉部31bが開かれてから閉じられるまでの時間を調整することが可能である。なお、ヒンジ31dが復元部材を含むことに代えて、例えばゴム紐等の復元力を有する部品を、扉部31bと固定部31aとを連結するように設けることにより、開かれた扉部31bを閉じさせる機能を実現させることとしてもよい。 The hinge 31d includes a restoring member that generates a restoring force that closes the door 31b when the door 31b is opened. Accordingly, the door 31b can be closed after the stacked pallets P are discharged to the outside of the cover 31 without providing a power source for closing the door 31b. In addition, in the hinge 31d, the speed at which the door 31b is closed can be adjusted by adjusting the restoring force of the restoring member with respect to the weight of the door 31b. Therefore, it is possible to adjust the time from when the door portion 31b is opened to when it is closed so that the time for ventilation of the space surrounded by the cover 31 is provided. Instead of including the restoring member in the hinge 31d, for example, by providing a part having restoring force such as a rubber string so as to connect the door part 31b and the fixing part 31a, the opened door part 31b is provided. It is good also as realizing the function to close.
 また、カバー31は、段積みするパレットPを受け入れるための受入部31cをさらに含む。受入部31cは、例えば、図4に示されるように、カバー31の固定部31aにおける開口部として構成される。また、受入部31cは、カバー31の固定部31aにおける切りかけとして構成されることとしてもよい。即ち、受入部31cは、段積みされるパレットPを1枚ずつ受け入れることが可能であれば、どのような形状により構成されてもよい。 The cover 31 further includes a receiving portion 31c for receiving the pallets P to be stacked. For example, as shown in FIG. 4, the receiving portion 31 c is configured as an opening in the fixing portion 31 a of the cover 31. Moreover, the receiving part 31c is good also as being configured as a notch in the fixing part 31a of the cover 31. That is, the receiving part 31c may be configured in any shape as long as it can receive the stacked pallets P one by one.
 送風手段32は、スタッカ部40により支持されたパレットPに向かって空気を送り込む装置である。送風手段32は、例えば、ブロアといった装置により構成される。図4及び図5に示す例では、送風手段32は、スタッカ部40の下方に設けられ、上方に向かって空気を送出する。 The air blowing means 32 is a device that feeds air toward the pallet P supported by the stacker unit 40. The air blowing means 32 is configured by a device such as a blower, for example. In the example shown in FIG.4 and FIG.5, the ventilation means 32 is provided below the stacker part 40, and sends out air upwards.
 また、送風手段32は、空気を熱するための熱源と、熱源により熱せられた空気を熱風として送出する送風部と、を含んで構成されることとしてもよい。この場合には、送風手段32は、ボイラー(例えば蒸気ボイラー)を熱源として、ボイラーにより熱せられた空気を送出するブロアを送風部として、構成されてもよい。また、送風手段32は、既存の熱風機と、熱風機からの熱風の流路を調節するダクトとにより構成されることとしてもよい。送風手段32が熱源及び送風部を含んで構成されることにより、熱せられた空気が段積みされたパレットに向けて送られることとなるので、段積みされたパレットの乾燥又は解凍が一層促進される。 Moreover, the air blowing means 32 may be configured to include a heat source for heating the air and a blower unit that sends out the air heated by the heat source as hot air. In this case, the blower unit 32 may be configured with a boiler (for example, a steam boiler) as a heat source and a blower that sends out air heated by the boiler as a blower. Moreover, the ventilation means 32 is good also as being comprised with the duct which adjusts the flow path of the hot air from an existing hot air blower. Since the air blowing means 32 includes the heat source and the air blowing unit, the heated air is sent toward the stacked pallets, so that drying or thawing of the stacked pallets is further promoted. The
 次に、図6及び図7を参照して、本実施形態のパレット段ばらし装置5を詳細に説明する。図6は、パレット洗浄ライン1においてパレットが移動される方向を紙面手前方向にとった、パレット段ばらし装置5を示す斜視図である。図7は、パレット洗浄ライン1においてパレットが移動される方向を紙面奥行き方向にとった、パレット段ばらし装置5を示す斜視図である。図6及び図7に示すように、パレット段ばらし装置5は、アンスタッカ部60、カバー51、送風手段52を備える。 Next, with reference to FIGS. 6 and 7, the pallet leveling apparatus 5 of the present embodiment will be described in detail. FIG. 6 is a perspective view showing the pallet leveling device 5 in which the direction in which the pallet is moved in the pallet washing line 1 is the front side of the drawing. FIG. 7 is a perspective view showing the pallet leveling device 5 in which the direction in which the pallet is moved in the pallet cleaning line 1 is taken in the depth direction of the drawing. As shown in FIGS. 6 and 7, the pallet leveling device 5 includes an unstacker unit 60, a cover 51, and a blowing means 52.
 アンスタッカ部60は、パレットPを段ばらしする装置により構成される。パレットを段ばらしするための、いわゆるアンスタッカと言われる装置は周知である。本実施形態のアンスタッカ部60は、パレットを段ばらし可能な装置であればどのようなものであってもよく、周知のアンスタッカにより構成されてもよい。アンスタッカ部60は、パレット段ばらし装置5の枠体を構成する。アンスタッカ部60は、図6に示すように、段ばらしする複数のパレットPを支持する。なお、アンスタッカ部60の詳細については、後に図8を参照して説明する。 The unstacker unit 60 is configured by a device that separates the pallets P. An apparatus called a so-called unstacker for separating pallets is well known. The unstacker unit 60 of the present embodiment may be any device as long as it is a device capable of separating pallets, and may be configured by a known unstacker. The unstacker unit 60 constitutes a frame of the pallet spreading device 5. As shown in FIG. 6, the unstacker unit 60 supports a plurality of pallets P that are separated. Details of the unstacker unit 60 will be described later with reference to FIG.
 カバー51は、アンスタッカ部60により支持されたパレットPの側方及び上方の少なくとも一部を囲うように、パレット段ばらし装置5の枠体を構成するアンスタッカ部60に設けられている。具体的には、カバー51は、アンスタッカ部60により支持されている段積み状態のパレットPの側方及び上方を囲うように設けられており、固定部51a、扉部51b及びヒンジ51dを含む。 The cover 51 is provided in the unstacker unit 60 constituting the frame of the pallet spreading device 5 so as to surround at least a part of the side and upper side of the pallet P supported by the unstacker unit 60. Specifically, the cover 51 is provided so as to surround the side and upper side of the stacked pallet P supported by the unstacker unit 60, and includes a fixing unit 51a, a door unit 51b, and a hinge 51d. .
 カバー51は、アンスタッカ部60により支持される段積みされたパレットPを囲うことが可能であれば、どのような材料により構成されてもよいが、断熱性及び保温性を有する材料により構成されることが、より好ましい。カバー51は、例えば、合成樹脂(例えばプラスチック)から成る段ボールを材料としてもよい。 The cover 51 may be made of any material as long as it can enclose the stacked pallets P supported by the unstacker unit 60, but is made of a material having heat insulating properties and heat retaining properties. More preferably. The cover 51 may be made of a corrugated cardboard made of synthetic resin (for example, plastic), for example.
 また、カバー51は、どのような手段により、パレット段ばらし装置5の枠体に装着されることとしてもよい。例えば、パレット段ばらし装置5の枠体が鉄等の磁性体により構成されている場合には、カバー51に磁石を固定し、磁石の磁力によりカバー51をパレット段ばらし装置5の枠体に装着することとしてもよい。この場合には、カバー51の装着及び取り外しが容易となる。 Further, the cover 51 may be attached to the frame of the pallet spreading device 5 by any means. For example, when the frame of the pallet spreading device 5 is made of a magnetic material such as iron, a magnet is fixed to the cover 51, and the cover 51 is attached to the frame of the pallet spreading device 5 by the magnetic force of the magnet. It is good to do. In this case, the cover 51 can be easily attached and removed.
 固定部51aは、パレット段ばらし装置5の枠体を構成するアンスタッカ部60に固定されている。ヒンジ51dは、固定部51aに上下方向を軸心として設けられている。ヒンジ51dは、当該ヒンジ51dが固定された部材に対して、軸心を中心に回転又は揺動可能に他の部材を連結する部品である。なお、パレット段ばらし装置5のアンスタッカ部60に採用されるアンスタッカの形状によっては、ヒンジ51dは、パレット段ばらし装置5の枠体を構成するアンスタッカ部60に設けられることとしてもよい。 The fixing unit 51a is fixed to the unstacker unit 60 that constitutes the frame of the pallet spreading device 5. The hinge 51d is provided on the fixed portion 51a with the vertical direction as the axis. The hinge 51d is a component that connects another member to the member to which the hinge 51d is fixed so as to be rotatable or swingable about the axis. Depending on the shape of the unstacker employed in the unstacker unit 60 of the pallet stacking device 5, the hinge 51 d may be provided in the unstacker unit 60 constituting the frame of the pallet stacking device 5.
 扉部51bは、図7に示すように、ヒンジ51dの軸心を中心に回転可能にヒンジ51dを介して固定部51aに連結されている。そして、扉部51bは、アンスタッカ部60により支持されたパレットPの側方の一部であって、段積みされたパレットPを受け入れる受入方向(図7における紙面手前方向)を開放可能なように開閉する。 As shown in FIG. 7, the door portion 51b is connected to the fixed portion 51a via the hinge 51d so as to be rotatable about the axis of the hinge 51d. And the door part 51b is a part of the side of the pallet P supported by the unstacker part 60, Comprising: It can open | release the receiving direction (paper surface front direction in FIG. 7) which receives the stacked pallets P. Open and close.
 扉部51bの動作を具体的に説明する。段積みされたパレットPは、アンスタッカ部60において段ばらしされるために、受入部65により受け入れられる。受入部65は、例えばチェーンコンベアにより構成されている。受入部65は、段積みされたパレットPを受入方向からアンスタッカ部60に向かって移動させる。図7に示すように、段積みされたパレットPがカバー51による囲いの外側から扉部51bを押しながら移動されるので、扉部51bは、ヒンジ51dの軸心を中心に回転することにより開放される。これにより、扉部51bの開閉動作のための動力源を設けることなく、段積みされたパレットを受け入れることが可能となる。 The operation of the door 51b will be specifically described. The stacked pallets P are received by the receiving unit 65 in order to be separated in the unstacker unit 60. The receiving part 65 is comprised by the chain conveyor, for example. The receiving unit 65 moves the stacked pallets P from the receiving direction toward the unstacker unit 60. As shown in FIG. 7, since the stacked pallets P are moved from the outside of the enclosure by the cover 51 while pushing the door 51b, the door 51b is opened by rotating around the axis of the hinge 51d. Is done. Thereby, it is possible to receive stacked pallets without providing a power source for opening and closing the door 51b.
 ヒンジ51dは、扉部51bが開かれることにより、扉部51bを閉めるような復元力を発生する復元部材を含む。これにより、扉部51bを閉めるための動力源を設けることなく、段積みされたパレットPがカバー51による囲いの内側に受け入れられた後に、扉部51bを閉じることが可能となる。また、ヒンジ51dにおいて、扉部51bの重量に対する復元部材における復元力の調整により、扉部51bが閉じられる速度を調整できる。従って、カバー51により囲われた空間の換気のための時間が設けられるように、扉部51bが開かれてから閉じられるまでの時間を調整することが可能である。なお、ヒンジ51dが復元部材を含むことに代えて、例えばゴム紐等の復元力を有する部品を、扉部51bと固定部51aとを連結するように設けることにより、開かれた扉部51bを閉じさせる機能を実現させることとしてもよい。 The hinge 51d includes a restoring member that generates a restoring force that closes the door 51b when the door 51b is opened. Accordingly, the door 51b can be closed after the stacked pallets P are received inside the enclosure by the cover 51 without providing a power source for closing the door 51b. In addition, in the hinge 51d, the speed at which the door 51b is closed can be adjusted by adjusting the restoring force of the restoring member with respect to the weight of the door 51b. Therefore, it is possible to adjust the time from when the door portion 51b is opened until it is closed so that the time for ventilation of the space surrounded by the cover 51 is provided. Instead of including the restoring member in the hinge 51d, for example, by providing a part having a restoring force such as a rubber string so as to connect the door part 51b and the fixing part 51a, the opened door part 51b is provided. It is good also as realizing the function to close.
 また、カバー51は、段ばらしされたパレットPを排出するための排出部51cをさらに含む。排出部51cは、例えば、図6に示されるように、カバー51の固定部51aにおける開口部として構成される。また、排出部51cは、カバー51の固定部51aにおける切りかけとして構成されることとしてもよい。即ち、排出部51cは、段ばらしされたパレットPを1枚ずつ排出することが可能であれば、どのような形状により構成されてもよい。 Also, the cover 51 further includes a discharge part 51c for discharging the pallet P that has been separated. The discharge part 51c is comprised as an opening part in the fixing | fixed part 51a of the cover 51, for example, as FIG. 6 shows. Moreover, the discharge part 51c is good also as being configured as a notch in the fixing part 51a of the cover 51. In other words, the discharge unit 51c may be configured in any shape as long as it is possible to discharge the separated pallets P one by one.
 送風手段52は、アンスタッカ部60により支持されたパレットPに向かって空気を送り込む装置である。送風手段52は、例えば、ブロアといった装置により構成される。図6及び図7に示す例では、送風手段52は、アンスタッカ部60の下方に設けられ、上方に向かって空気を送出する。 The air blowing means 52 is a device that sends air toward the pallet P supported by the unstacker unit 60. The air blowing means 52 is configured by a device such as a blower, for example. In the example shown in FIGS. 6 and 7, the air blowing means 52 is provided below the unstacker unit 60 and sends air upward.
 また、送風手段52は、パレット段積み装置3の送風手段32と同様に、空気を熱するための熱源と、熱源により熱せられた空気を熱風として送出する送風部と、を含んで構成されることとしてもよい。送風手段52が熱源及び送風部を含んで構成されることにより、熱せられた空気が段積みされたパレットに向けて送られることとなるので、段積みされたパレットの乾燥又は解凍が一層促進される。 The blower 52 includes a heat source for heating the air and a blower that sends out the air heated by the heat source as hot air, like the blower 32 of the pallet stacking apparatus 3. It is good as well. Since the air blowing means 52 includes the heat source and the air blowing unit, the heated air is sent toward the stacked pallets, so that drying or thawing of the stacked pallets is further promoted. The
 次に、図8を参照して、パレット段積み装置3のスタッカ部40及びパレット段ばらし装置5のアンスタッカ部60について説明する。スタッカ部40とアンスタッカ部60とは、構成要素の動作タイミングの調整により同一の装置により構成可能であるので、一の図面を用いてスタッカ部40及びアンスタッカ部60を説明する。 Next, the stacker unit 40 of the pallet stacking device 3 and the unstacker unit 60 of the pallet stacking device 5 will be described with reference to FIG. Since the stacker unit 40 and the unstacker unit 60 can be configured by the same device by adjusting the operation timing of the components, the stacker unit 40 and the unstacker unit 60 will be described with reference to one drawing.
 スタッカ部40及びアンスタッカ部60を構成するスタッカ及びアンスタッカといった装置は、本発明が属する技術分野において、周知の装置である。本実施形態において説明するスタッカ部40及びアンスタッカ部60は、本発明に適用可能な装置のうちの一例を示すものであって、本実施形態に示されるスタッカ部40及びアンスタッカ部60以外の構成の適用を除外するものではない。 Devices such as the stacker and unstacker constituting the stacker unit 40 and the unstacker unit 60 are well-known devices in the technical field to which the present invention belongs. The stacker unit 40 and the unstacker unit 60 described in the present embodiment are examples of devices applicable to the present invention, and other than the stacker unit 40 and the unstacker unit 60 described in the present embodiment. It does not exclude the application of the configuration.
 スタッカ部40/アンスタッカ部60は、支持部41,61、リフタ部42,62及び枠体部46,66を含む。リフタ部42,62は、載置部43,63及びパレット移動部44,64を備える。 The stacker unit 40 / unstacker unit 60 includes support units 41 and 61, lifter units 42 and 62, and frame body units 46 and 66. The lifter units 42 and 62 include mounting units 43 and 63 and pallet moving units 44 and 64.
 支持部41,61は、段積みされた1以上のパレットPを支持する部分である。具体的には、支持部41,61は、段積みされた1以上のパレットのうちの最下段のパレットを所定高さの位置において支持する部分である。支持部41,61は、パレットにおける4つのフォーク差し込み穴P4に挿入されてパレットPを支持するために、例えば、2組4本の棒状部材が、枠体部46,66における所定高さの位置において、水平方向に沿って延在するように、各々対を成して対向配置されている。従って、スタッカ部40/アンスタッカ部60では、フォーク差し込み穴P4の延在方向が支持部41,61の棒状部材の延在方向に沿うようにパレットPが配置される。 The support portions 41 and 61 are portions that support one or more stacked pallets P. Specifically, the support portions 41 and 61 are portions that support the lowest pallet of one or more stacked pallets at a predetermined height. The support portions 41 and 61 are inserted into the four fork insertion holes P4 in the pallet to support the pallet P. For example, two sets of four rod-shaped members are positioned at predetermined heights in the frame body portions 46 and 66. In FIG. 3, the pair is arranged to face each other so as to extend along the horizontal direction. Therefore, in the stacker unit 40 / unstacker unit 60, the pallet P is arranged so that the extending direction of the fork insertion hole P4 is along the extending direction of the rod-shaped members of the support units 41 and 61.
 支持部41,61を構成する棒状部材は、その延在方向に沿って第1の位置及び第2の位置の間を、所定の駆動手段(図示せず)により往復移動可能に設けられている。所定の駆動手段は、例えば、油圧を用いた駆動機構及び電力による駆動機構等の如何なるものであってもよい。支持部41,61は、第1の位置において、対向する棒状部材の先端部間の距離が、スタッカ部40/アンスタッカ部60において段積みされたパレットPの略四辺形の上面の一辺の長さより小さくなるように配置及び駆動される。また、支持部41,61は、第2の位置において、対向する棒状部材の先端部間の距離が、スタッカ部40/アンスタッカ部60において段積みされたパレットPの略四辺形の上面の一辺の長さより大きくなるように配置及び駆動される。支持部41,61がこのように配置及び駆動されることにより、支持部41,61は、第1の位置において段積みされたパレットPを支持し、第2に位置において段積みされたパレットPの支持を解放できる。 The rod-shaped members constituting the support portions 41 and 61 are provided so as to be reciprocally movable between a first position and a second position along the extending direction by a predetermined driving means (not shown). . The predetermined driving means may be any one of a driving mechanism using hydraulic pressure, a driving mechanism using electric power, and the like. In the first position, the support portions 41 and 61 are such that the distance between the tip portions of the opposing rod-shaped members is the length of one side of the upper surface of the substantially quadrangular shape of the pallet P stacked in the stacker portion 40 / unstacker portion 60. It is arranged and driven to be smaller than this. Further, in the second position, the support portions 41 and 61 are arranged such that the distance between the tip portions of the opposing rod-like members is one side of the upper surface of the substantially quadrangular shape of the pallet P stacked in the stacker portion 40 / unstacker portion 60. It is arranged and driven so as to be larger than the length of. By arranging and driving the support portions 41 and 61 in this way, the support portions 41 and 61 support the pallet P stacked in the first position, and the pallet P stacked in the second position. Can release support.
 スタッカ部40においては、リフタ部42は、段積みされるパレットが載置される載置部43を含み、支持部41の下方に設けられ、1枚ずつ受け入れたパレットを載置部43に載置させながら上昇させ、該パレットPを支持部41に支持させることにより該パレットPを段積みする。 In the stacker unit 40, the lifter unit 42 includes a mounting unit 43 on which pallets to be stacked are mounted. The lifter unit 42 is provided below the support unit 41 and mounts the pallets received one by one on the mounting unit 43. The pallets P are stacked while being raised and supported by the support portion 41.
 アンスタッカ部60においては、リフタ部62は、パレットPが載置される載置部63を含み、支持部61の下方に設けられ、支持部61により支持された複数のパレットPのうちの1枚のパレットを載置部63に載置させながら該パレットPを下降させることにより、段積みされたパレットを段ばらしする。 In the unstacker unit 60, the lifter unit 62 includes a mounting unit 63 on which the pallet P is mounted, is provided below the support unit 61, and is one of a plurality of pallets P supported by the support unit 61. By lowering the pallet P while placing the pallets on the placing portion 63, the stacked pallets are separated.
 リフタ部42,62は、載置部43,63に載置されたパレットを昇降可能とするように、載置部43,63を昇降させる駆動手段(図示せず)を有する。この駆動手段は、油圧式及び電動式等の如何なる駆動方式であってもよい。 The lifters 42 and 62 have drive means (not shown) for moving the mounting parts 43 and 63 up and down so that the pallets mounted on the mounting parts 43 and 63 can be moved up and down. This drive means may be any drive system such as a hydraulic type and an electric type.
 枠体部46,66は、図8に示すように、例えば、上方からみて略正方形の頂点の位置に配された4本の柱状部材と、この柱状部材同士を連結する梁部材とにより枠体を形成して構成されている。枠体部46,66の4本の梁部材が形成する略正方形は、パレットPを受け入れるのに十分な大きさを備えている。また、この枠体の中にリフタ部42,62が設けられている。 As shown in FIG. 8, the frame body portions 46 and 66 are, for example, framed by four columnar members arranged at the positions of the apexes of a substantially square when viewed from above, and beam members that connect the columnar members to each other. Is formed. The substantially square formed by the four beam members of the frame portions 46 and 66 has a size sufficient to receive the pallet P. In addition, lifter portions 42 and 62 are provided in the frame.
 スタッカ部40においては、パレット移動部44は、段積みするパレットを枠体部46内に受け入れて、リフタ部42の載置部43に配置する装置である。アンスタッカ部60においては、パレット移動部64は、段ばらしされて載置部63に載置されたパレットを、枠体部66外に排出する装置である。パレットの受け入れ及び排出いったパレットの移動は、例えば、パレット移動部44,64に設けられたチェーンコンベアによって実現される。このチェーンコンベアは、載置されたパレットを移動可能に構成されている。 In the stacker unit 40, the pallet moving unit 44 is a device that receives the pallets to be stacked in the frame body unit 46 and arranges them on the mounting unit 43 of the lifter unit 42. In the unstacker unit 60, the pallet moving unit 64 is a device that discharges the pallets that are separated and mounted on the mounting unit 63 to the outside of the frame body unit 66. The movement of the pallet, such as receiving and discharging the pallet, is realized by, for example, a chain conveyor provided in the pallet moving units 44 and 64. The chain conveyor is configured to be able to move the placed pallet.
 続いて、図9を参照して、リフタ42,62の載置部43,63の形状について説明する。送風手段32,52がリフタ42,62の下方に設けられ、上方に向かって送風するように構成されている場合には、載置部43,63は、載置されたパレットPの下面の開口部P7の少なくとも一部が露出するように形状を有してもよい。具体的には、載置部43,63は、載置されたパレットPの開口部P7に相当する位置に、開口43a、63aが設けられた形状であってもよい。 Subsequently, the shapes of the mounting portions 43 and 63 of the lifters 42 and 62 will be described with reference to FIG. When the air blowing means 32 and 52 are provided below the lifters 42 and 62 and configured to blow air upward, the placement portions 43 and 63 are openings on the lower surface of the placed pallet P. You may have a shape so that at least one part of the part P7 may be exposed. Specifically, the placement parts 43 and 63 may have a shape in which openings 43a and 63a are provided at positions corresponding to the openings P7 of the placed pallet P.
 載置部43,63がこのような形状を有することにより、下方から送出された空気をリフタ42,62の載置部43,63が遮らないので、パレットPの下面の開口部P7に、送出された空気が当てられることとなる。パレット下面の開口部P7に当てられた空気は、パレットPの側面のフォーク差し込み穴P4又はパレットPの上面の切りかけ部P6の孔を抜けて、上方に段積みされたパレットPに向かう。また、リフタ42,62にパレットが載置されていない場合には、上方に向かう空気を載置部43,63及びパレットPが遮らないので、段積みされたパレットPに空気が当てられることとなる。従って、段積みされたパレットの乾燥又は解凍が促進される。 Since the mounting portions 43 and 63 have such a shape, the mounting portions 43 and 63 of the lifters 42 and 62 do not block the air sent from below, so that the air is sent to the opening P7 on the lower surface of the pallet P. The air that has been applied will be hit. The air applied to the opening P7 on the lower surface of the pallet passes through the fork insertion hole P4 on the side surface of the pallet P or the hole of the cut portion P6 on the upper surface of the pallet P, and goes to the pallet P stacked upward. Further, when the pallet is not placed on the lifters 42 and 62, the placing parts 43 and 63 and the pallet P do not block the upward air, so that air is applied to the stacked pallets P. Become. Therefore, drying or thawing of the stacked pallets is facilitated.
 以上説明したように、本実施形態のパレット段積み装置3では、パレットPが1枚ずつ順次受け入れられて段積みされるので、パレットPは、一定枚数段積みされて排出されるまでの間、当該パレット段積み装置3において段積みされた状態で一定時間滞留することとなる。そして、段積みされたパレットPの側方及び上方の少なくとも一部がカバー31により囲われ、パレットPがカバー31により囲われた空間内に滞留している間にパレットPに向けて空気が送り込まれるので、段積みされたパレットPに水分が着いていた場合には、パレットPを乾燥させることができる。また、段積みされたパレットPが凍結していた場合には、パレットを解凍することができる。 As described above, in the pallet stacking apparatus 3 of the present embodiment, since the pallets P are sequentially received and stacked one by one, the pallets P are stacked until a certain number of sheets are stacked and discharged. The pallet stacking apparatus 3 stays for a certain period of time while being stacked. Then, at least a part of the side and upper side of the stacked pallets P is surrounded by the cover 31, and air is sent toward the pallet P while the pallet P stays in the space surrounded by the cover 31. Therefore, when the stacked pallets P have moisture, the pallets P can be dried. If the stacked pallets P are frozen, the pallets can be thawed.
 また、本実施形態のパレット段ばらし装置5では、段積みされたパレットPが1枚ずつ順次段ばらしされるので、パレットPは、段積みされたパレットPが受け入れられて一枚ずつ排出されるまでの間、当該パレット段ばらし装置5において段積みされた状態で一定時間滞留することとなる。そして、段積みされたパレットPの側方及び上方の少なくとも一部がカバー51により囲われ、パレットPがカバー51により囲われた空間内に滞留している間にパレットPに向けて空気が送り込まれるので、段積みされたパレットPに水分が着いていた場合には、パレットを乾燥させることができる。また、段積みされたパレットPが凍結していた場合には、パレットPを解凍することができる。 Further, in the pallet destacking device 5 of the present embodiment, the stacked pallets P are sequentially delineated one by one, so that the pallets P are accepted one by one when the stacked pallets P are received. In the meantime, the pallet spreading device 5 stays in a stacked state for a certain period of time. Then, at least a part of the side and upper side of the stacked pallets P is surrounded by the cover 51, and air is sent toward the pallet P while the pallet P stays in the space surrounded by the cover 51. Therefore, if the stacked pallets P have moisture, the pallets can be dried. If the stacked pallets P are frozen, the pallets P can be thawed.
 以上、本発明をその実施形態に基づいて詳細に説明した。しかし、本発明は上記実施形態に限定されるものではない。本発明は、その要旨を逸脱しない範囲で様々な変形が可能である。 The present invention has been described in detail above based on the embodiments. However, the present invention is not limited to the above embodiment. The present invention can be variously modified without departing from the gist thereof.
 1…パレット洗浄ライン、3…パレット段積み装置、5…パレット段ばらし装置、7…パレット洗浄装置、9…パレット移動部、31…カバー、31a…固定部、31b…扉部、31c…受入部、31d…ヒンジ、32…送風手段、40…スタッカ部、41…支持部、42…リフタ部、43…載置部、43a…開口、44…パレット移動部、45…排出部、46…枠体部、51…カバー、51a…固定部、51b…扉部、51c…排出部、51d…ヒンジ、52…送風手段、60…アンスタッカ部、61…支持部、62…リフタ部、62…支持部、63…載置部、63a…開口、64…パレット移動部、65…受入部、66…枠体部。
 
DESCRIPTION OF SYMBOLS 1 ... Pallet washing line, 3 ... Pallet stacking device, 5 ... Pallet spreading device, 7 ... Pallet washing device, 9 ... Pallet moving part, 31 ... Cover, 31a ... Fixed part, 31b ... Door part, 31c ... Receiving part , 31d ... hinge, 32 ... air blowing means, 40 ... stacker part, 41 ... support part, 42 ... lifter part, 43 ... mounting part, 43a ... opening, 44 ... pallet moving part, 45 ... discharge part, 46 ... frame 51, cover, 51a ... fixing part, 51b ... door part, 51c ... discharge part, 51d ... hinge, 52 ... air blowing means, 60 ... unstacker part, 61 ... support part, 62 ... lifter part, 62 ... support part , 63... Placement part, 63a... Opening, 64... Pallet movement part, 65.

Claims (10)

  1.  段積みされた1以上のパレットを支持する支持部と、
     段積みされるパレットが載置される載置部を含み、前記支持部の下方に設けられ、1枚ずつ受け入れたパレットを前記載置部に載置させながら該パレットを上昇させ該パレットを前記支持部に支持させることにより段積みするリフタと、
     段積みされた複数のパレットを排出する排出部と、を有するパレット段積み装置であって、
     前記支持部により支持されたパレットの側方及び上方の少なくとも一部を囲うように、当該パレット段積み装置の枠体に設けられたカバーと、
     前記支持部により支持されたパレットに向かって空気を送り込む送風手段と、
     を備えるパレット段積み装置。
    A support for supporting one or more pallets stacked;
    Including a placing portion on which pallets to be stacked are placed, and the pallet is lifted while placing the pallets received one by one on the placing portion, while being placed on the placing portion. Lifters stacked by supporting the support part;
    A pallet stacking device having a discharge section for discharging a plurality of stacked pallets,
    A cover provided on the frame of the pallet stacking apparatus so as to surround at least a part of the side and upper side of the pallet supported by the support part;
    A blowing means for sending air toward the pallet supported by the support part;
    Pallet stacking device comprising.
  2.  前記カバーは、
     前記支持部により支持されたパレットの側方及び上方を囲うように設けられており、
     当該パレット段積み装置の枠体に対して固定された固定部と、
     前記枠体又は前記固定部に設けられ、上下方向を軸心とするヒンジと、
     前記軸心を中心に回転可能に前記ヒンジを介して前記枠体又は固定部に連結されており、前記支持部により支持されたパレットの側方の一部であって前記排出部によりパレットが排出される排出方向を開放可能なように開閉する扉部とを含む、
     請求項1に記載のパレット段積み装置。
    The cover is
    It is provided so as to surround the side and upper side of the pallet supported by the support part,
    A fixed portion fixed to the frame of the pallet stacking apparatus;
    A hinge provided on the frame body or the fixed portion and having a vertical axis as an axis;
    It is connected to the frame body or the fixed part via the hinge so as to be rotatable around the axis, and is a part of the side of the pallet supported by the support part, and the pallet is discharged by the discharge part. Including a door part that opens and closes so that the discharge direction can be opened,
    The pallet stacking apparatus according to claim 1.
  3.  前記ヒンジは、前記扉部が開かれることにより該扉部を閉めるような復元力を発生する復元部材を含む、
     請求項2に記載のパレット段積み装置。
    The hinge includes a restoring member that generates a restoring force that closes the door when the door is opened,
    The pallet stacking apparatus according to claim 2.
  4.  前記送風手段は、前記リフタの下方に設けられ、上方に向かって送風し、
     前記リフタの前記載置部は、載置されたパレット下面の開口部の少なくとも一部が露出するような形状を有する、
     請求項1~3のいずれか一項に記載のパレット段積み装置。
    The blowing means is provided below the lifter and blows upward.
    The mounting portion of the lifter has a shape such that at least a part of the opening on the bottom surface of the placed pallet is exposed
    The pallet stacking apparatus according to any one of claims 1 to 3.
  5.  前記送風手段は、空気を熱するための熱源と、前記熱源により熱せられた空気を熱風として送出する送風部と、を含む、
     請求項1~4のいずれか一項に記載のパレット段積み装置。
    The blowing means includes a heat source for heating the air, and a blowing unit that sends out the air heated by the heat source as hot air,
    The pallet stacking apparatus according to any one of claims 1 to 4.
  6.  段積みされた複数のパレットを受け入れる受入部と、
     前記受入部により受け入れられた、段積みされた複数のパレットを支持する支持部と、
     パレットが載置される載置部を含み、前記支持部の下方に設けられ、前記支持部により支持された複数のパレットのうちの1枚のパレットを前記載置部に載置させながら該パレットを下降させることにより段ばらしするリフタと、を有するパレット段ばらし装置であって、
     前記支持部により支持されたパレットの側方及び上方の少なくとも一部を囲うように、当該パレット段ばらし装置の枠体に設けられたカバーと、
     前記支持部により支持されたパレットに向かって空気を送り込む送風手段と、
     を備えるパレット段ばらし装置。
    A receiving part for receiving a plurality of stacked pallets;
    A support portion that is received by the receiving portion and supports a plurality of stacked pallets;
    The pallet includes a placement part on which the pallet is placed, and is placed under the support part and is placed on the placement part by placing one pallet of the plurality of pallets supported by the support part. A pallet leveling device having a lifter for leveling by lowering,
    A cover provided on the frame of the pallet spreading device so as to surround at least a part of the side and upper side of the pallet supported by the support part;
    A blowing means for sending air toward the pallet supported by the support part;
    Pallet leveling device comprising.
  7.  前記カバーは、
     前記支持部により支持されたパレットの側方及び上方を囲うように設けられており、
     当該パレット段ばらし装置の枠体に対して固定された固定部と、
     前記枠体又は前記固定部に設けられ、上下方向を軸心とするヒンジと、
     前記軸心を中心に回転可能に前記ヒンジを介して前記枠体又は固定部に連結されており、前記支持部により支持されたパレットの側方の一部であって前記受入部によりパレットが受け入れられる受入方向を開放可能なように開閉する扉部とを含む、
     請求項6に記載のパレット段ばらし装置。
    The cover is
    It is provided so as to surround the side and upper side of the pallet supported by the support part,
    A fixing part fixed to the frame of the pallet stripping device;
    A hinge provided on the frame body or the fixed portion and having a vertical axis as an axis;
    It is connected to the frame body or the fixed part via the hinge so as to be rotatable about the axis, and is a part of the side of the pallet supported by the support part, and the pallet is received by the receiving part. Including a door portion that opens and closes so that the receiving direction can be opened,
    The pallet spreading apparatus according to claim 6.
  8.  前記ヒンジは、前記扉部が開かれることにより該扉部を閉めるような復元力を発生する復元部材を含む、
     請求項7に記載のパレット段ばらし装置。
    The hinge includes a restoring member that generates a restoring force that closes the door when the door is opened,
    The pallet spreading apparatus according to claim 7.
  9.  前記送風手段は、前記リフタの下方に設けられ、上方に向かって送風し、
     前記リフタの前記載置部は、載置されたパレット下面の開口部の少なくとも一部が露出するような形状を有する、
     請求項6~8のいずれか一項に記載のパレット段ばらし装置。
    The blowing means is provided below the lifter and blows upward.
    The mounting portion of the lifter has a shape such that at least a part of the opening on the bottom surface of the placed pallet is exposed
    The pallet spreading apparatus according to any one of claims 6 to 8.
  10.  前記送風手段は、空気を熱するための熱源と、前記熱源により熱せられた空気を熱風として送出する送風部と、を含む、
     請求項6~9のいずれか一項に記載のパレット段ばらし装置。
     
    The blowing means includes a heat source for heating the air, and a blowing unit that sends out the air heated by the heat source as hot air,
    The pallet spreading apparatus according to any one of claims 6 to 9.
PCT/JP2014/076097 2014-09-30 2014-09-30 Pallet stacking device and pallet destacking device WO2016051509A1 (en)

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CN107377476A (en) * 2017-08-09 2017-11-24 广东新意通讯科技有限公司 A kind of fin automatic rinser and cleaning
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CN113865317A (en) * 2021-09-17 2021-12-31 温州市万荣电镀有限公司 Cleaning and drying device for electroplated parts
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CN116196699A (en) * 2023-03-31 2023-06-02 无锡市天兴净化空调设备有限公司 Automatic cleaning device and method for air filter of combined air conditioning unit
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CN106081643A (en) * 2016-08-02 2016-11-09 苏州茂特斯自动化设备有限公司 One founds tray disc mechanism for group of magnets automatically
CN107377476A (en) * 2017-08-09 2017-11-24 广东新意通讯科技有限公司 A kind of fin automatic rinser and cleaning
CN109264412A (en) * 2018-09-28 2019-01-25 淮阴工学院 Pallet recyclable device
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CN109941762A (en) * 2019-01-30 2019-06-28 大族激光科技产业集团股份有限公司 A kind of code Destacking device and code for display screen unloads stacking method
CN111494665A (en) * 2020-05-26 2020-08-07 张锐 Package box disinfection device and package box disinfection method
CN111494665B (en) * 2020-05-26 2021-03-26 张锐 Package box disinfection device and package box disinfection method
CN112551043A (en) * 2020-11-25 2021-03-26 江苏汇能燃气催化科技有限公司 Infrared drying device of coating processing assembly line
CN113865317A (en) * 2021-09-17 2021-12-31 温州市万荣电镀有限公司 Cleaning and drying device for electroplated parts
CN114249079A (en) * 2022-01-20 2022-03-29 上海轩田工业设备有限公司 Tray cache dispensing device
CN115488072A (en) * 2022-09-05 2022-12-20 颍上珂米乐新材料科技有限公司 Section bar deoiling mechanism for aluminum alloy course of working
CN115488072B (en) * 2022-09-05 2024-01-12 颍上珂米乐新材料科技有限公司 Profile oil removing mechanism for aluminum alloy machining process
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