WO2016050047A1 - Single-phase variable-frequency air conditioner control method and controller - Google Patents

Single-phase variable-frequency air conditioner control method and controller Download PDF

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Publication number
WO2016050047A1
WO2016050047A1 PCT/CN2015/076199 CN2015076199W WO2016050047A1 WO 2016050047 A1 WO2016050047 A1 WO 2016050047A1 CN 2015076199 W CN2015076199 W CN 2015076199W WO 2016050047 A1 WO2016050047 A1 WO 2016050047A1
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Prior art keywords
phase
value
voltage
compressor
air conditioner
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PCT/CN2015/076199
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French (fr)
Chinese (zh)
Inventor
王斌
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海信科龙电器股份有限公司
广东科龙空调器有限公司
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Priority claimed from CN201410522348.7A external-priority patent/CN104315651B/en
Priority claimed from CN201420574534.0U external-priority patent/CN204100485U/en
Application filed by 海信科龙电器股份有限公司, 广东科龙空调器有限公司 filed Critical 海信科龙电器股份有限公司
Publication of WO2016050047A1 publication Critical patent/WO2016050047A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00Control or safety arrangements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P21/00Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
    • H02P21/06Rotor flux based control involving the use of rotor position or rotor speed sensors
    • H02P21/08Indirect field-oriented control; Rotor flux feed-forward control

Definitions

  • the invention relates to the field of inverter air conditioners, and more particularly to a single-phase inverter air conditioner control method and controller.
  • the inverter air conditioner is a special compressor for frequency conversion based on the ordinary air conditioner, and the frequency conversion control system is added.
  • the main unit of the inverter air conditioner is automatically steplessly variable, which can automatically provide the required amount of cold (heat) according to the indoor situation; when the indoor temperature reaches the desired value, the air conditioner main unit operates at a constant speed that can accurately maintain this temperature. Achieve "no downtime" to ensure stable ambient temperature.
  • variable frequency control system is generally referred to as a variable frequency controller.
  • the frequency converter is usually a frequency converter of "AC-DC-AC" circuit structure. Its working principle is that single-phase AC power is obtained through the rectifier circuit to obtain DC power, and then the electrolytic capacitor is filtered and stabilized. Finally, the output voltage and frequency of the inverter circuit are adjustable. The AC drive drives the inverter compressor. On the one hand, the electrolytic capacitors used on the one hand have larger capacity and higher cost.
  • the rectifying circuit adopts a single-phase uncontrolled rectification circuit scheme, and the power factor is low and the harmonic currents of three or more times are relatively high, or
  • the active power factor correction circuit scheme is adopted, and although the above problems are solved, the loss is large, the interference is large, and the cost is high.
  • the present invention provides a low-cost, high-power single-phase inverter air conditioner controller in order to overcome at least one of the above-mentioned drawbacks (deficiencies) of the prior art.
  • a single-phase inverter air conditioner control method which adopts a FOC field oriented vector control algorithm as a three-phase inverter driving algorithm, and the method includes:
  • the q-axis current target value is determined according to the alternating current voltage phase and the compressor target rotational speed, and participates in the FOC magnetic field oriented vector control algorithm, wherein the determined q-axis current target value is associated with the single-phase alternating current to adjust the output power of the compressor driver.
  • the output power is changed in phase with the single-phase AC voltage.
  • the q-axis current target value is determined by the phase of the single-phase voltage and the target speed of the compressor, and the q-axis current target value is associated with the single-phase power source, whereby the determined q-axis current target value participates in the FOC magnetic field.
  • the output power of the compressor is proportional to the q-axis current iq
  • the output power of the compressor driver is adjusted by determining the target value of the q-axis current so that the output power thereof changes in phase with the AC input voltage, which makes When the AC input voltage is maximum, the output power is maximized, thereby increasing the power factor, and the capacitance of the storage capacitor can be significantly reduced, and the active PFC circuit can be eliminated, thereby improving the conversion efficiency of the controller.
  • the FOC field oriented vector control algorithm is a commonly used three-phase motor control algorithm, the basic principle is described as follows:
  • phase currents iu and iv of the motor M are detected, and iw is obtained by the following formula:
  • ⁇ e is the rotor position angle, which is obtained by the speed/position estimating unit using a well-known estimation algorithm, thereby obtaining the current value id of the d-axis and the current value iq of the q-axis of the motor drive current in the dq rotation coordinate, both currents are
  • the DC component converts AC motor control to DC motor control.
  • the d-axis represents the excitation direction, and the change of the d-axis current can change the flux linkage of the permanent magnet magnetic field, thereby achieving the weak magnetic control, and the change of the q-axis current can affect the driving power of the motor, for the inverter
  • the output power P is expressed as:
  • Rs is the motor winding resistance
  • Lq is the motor q-axis inductance
  • piq is the differential of the current iq
  • is the motor speed
  • Ld is the motor d-axis inductance
  • is the motor permanent magnet flux linkage.
  • the above single-phase voltage adopts sinusoidal expression, which is not a common cosine expression. Based on the transformation relationship between sine and cosine, it does not affect the correctness of the result.
  • the target control current value idref of the d-axis current id and the target control current value iqref of the q-axis current iq are set, and the calculation is directly performed as the target value.
  • the output power P of the inverter can be adjusted, and if the change of the power P is realized, the phase voltage changes.
  • a modulation coefficient Mv is found such that the change of Mv is related to the phase of the single-phase voltage; in the half-power cycle of the commercial power, the output power is maximum at a voltage phase of 90 degrees, and the output power is minimum at a phase of 0 degrees and 180 degrees.
  • the specific steps of determining the q-axis current target value according to the alternating current voltage phase and the compressor target rotational speed are:
  • the q-axis current base target value iqref is determined according to the compressor target rotational speed, and the modulation coefficient value Mv of the q-axis current target value is generated according to the phase of the single-phase voltage;
  • Mv is set based on alternating current, that is, to construct a function Mv with the phase of the single-phase voltage as an independent variable.
  • the present invention detects the voltage value and phase of the input AC power source in real time, and thereby estimates the phase of the power supply voltage. And further, by setting a modulation coefficient associated with the phase of the power supply voltage, thereby canceling the target value of the q-axis current iq in the FOC field oriented vector control algorithm, since the output power of the compressor is proportional to the q-axis current iq, The output power of the compressor driver is adjusted to make the output power and the AC input voltage change in phase. When the power factor is increased, the capacitance of the storage capacitor can be significantly reduced, and the active PFC circuit can be eliminated, and the controller is improved. Conversion efficiency.
  • the output power modulation of the inverter is realized, and the output power changes with the phase.
  • the output power is maximum at the voltage phase of 90 degrees, at 0 degrees and 180 degrees.
  • the output power is minimal.
  • the weak magnetic control is also included, and the method is:
  • the i dref is set according to the magnitude of the DC side voltage instantaneous value Vp, and the control target value i dref value is adjusted when the actual compressor driving current i d satisfies the following formula:
  • the method also detects that the main loop current value corrects Mv.
  • the correction coefficient value M is generated: the rated value of the actual working current I of the main circuit is I 0 , the preset current values I 1 , I 2 , where I 0 >I 1 >I 2 >0;
  • n a natural number greater than 1.
  • a single-phase inverter air conditioner controller comprising a main control MCU, a rectifier bridge stack, a three-phase inverter circuit, an LC passive filter circuit, an AC real-time voltage detection unit connected to the main control MCU, and a phase current detection signal of the external compressor
  • the main control MCU is input, and the main control MCU is connected with a main loop current detecting circuit, and the main control MCU drives the three-phase inverter circuit through the inverter driving circuit, and the main control MCU adopts the above-mentioned control method for control, single-phase AC power supply and Rectifier bridge stack connection, LC passive filter circuit is connected in rectifier bridge stack and single-phase inverter circuit, or AC power supply is connected with LC passive filter circuit, LC passive filter circuit is connected with three- smoking inverter circuit, and rectifier bridge The stack is connected in the LC passive filter circuit;
  • the sum of the capacitances in the LC passive filter circuit is less than the product of 0.5 ⁇ F/W and the maximum allowable output power, and the inductance is less than 15mH.
  • the main loop current detecting circuit and the compressor phase current iU/iV detecting signal of the invention are respectively connected with the main control MCU, and the main control MC drives the inverter circuit through the inverter driving circuit, and the working mode is corresponding to the FOC magnetic field qualitative vector control algorithm.
  • the circuit connection method but the difference is: the invention is based on the needs of current type control, the capacitance and the inductance are both smaller values, and the sum of the capacitances of the LC passive filter link is less than the product of the maximum allowable output power of 0.5 ⁇ F/W, There is no active PFC power factor correction link at the same time.
  • the electrolytic capacitor is an energy storage component, it is not conducive to current-type control, so the smaller the value of the capacitance is, the better, but the capacitance is too small, and the load terminal of the inverter inverter has more interference with the grid.
  • the capacitance value needs to be compromised.
  • the sum of the capacitances in the LC passive filter circuit is set to be less than 0.5 ⁇ .
  • the product of F/W and the maximum allowable output power is beneficial to the current type control, and can minimize the interference of the load end of the inverter inverter to the grid, and the reduction of the capacity can also reduce the cost of the circuit.
  • the inductance value also needs to be compromised.
  • the invention will be LC passive.
  • the inductance in the filter circuit is set to less than 15mH, which meets the compromise requirement.
  • a damping resistor is connected in series in the LC passive filter circuit.
  • a damping resistor is connected in series in the LC passive filtering section for reducing the voltage oscillation amplitude between the circuit composed of the inductor and the capacitor, that is, reducing the single-phase inverter circuit.
  • the voltage fluctuation of the power supply can significantly improve the oscillation characteristics of the filter circuit by damping, and significantly reduce the oscillation amplitude.
  • the voltage oscillation amplitude can be further reduced or even eliminated.
  • the resistance of the damping resistor is greater than 0.08 ohms.
  • the LC passive filter circuit uses a ⁇ -type LC filter circuit.
  • the filtering effect is better by using the ⁇ -type LC filter circuit.
  • the method of the present invention detects a voltage of a single-phase AC power source in real time, and acquires a phase of a single-phase voltage based on the detected voltage data in real time, and determines a q-axis current target with a phase of the single-phase voltage and a target speed of the compressor.
  • Value participate in the FOC field oriented vector control algorithm, adjust the output power of the compressor by adjusting the q-axis current target value, so that the output power changes with the voltage phase.
  • the q-axis current command value in the FOC field oriented vector control algorithm is correlated with the phase of the power supply voltage, thereby adjusting the output power of the compressor driver, so that the output power and the AC input voltage change in phase, thereby improving the power of the control device.
  • Factors at the same time, the entire control device can be free of PFC circuit, which can effectively improve the power factor and reduce the harmonic current content.
  • the power factor is also low when the inductance and the capacitance are low, and in the control method of the present invention, since the q-axis current command value can be adjusted, the power factor can be improved, and the power factor can be appropriately reduced.
  • the capacitance and inductance in the LC passive filter circuit achieve a relatively balanced value between the power factor and the capacitance and inductance, thereby reducing the cost of the product while ensuring high power factor.
  • the main loop current detecting circuit and the compressor phase current iU/iV detecting signal are respectively connected to the main control MCU, and the main control MC drives the inverter circuit through the inverter driving circuit.
  • the method is the circuit connection method corresponding to the FOC magnetic field qualitative vector control algorithm, but the difference is: the invention is based on the need of current type control, the capacitance and the inductance are both smaller values, and the sum of the capacitance of the LC passive filter link is less than 0.5 ⁇ F. /W is the product of the highest allowable output power, and there is no active PFC power factor correction.
  • the electrolytic capacitor is an energy storage component, it is not conducive to current-type control, so the smaller the value of the capacitance is, the better, but the capacitance is too small, and the load terminal of the inverter inverter has more interference with the grid.
  • the capacitance value needs to be compromised.
  • the sum of the capacitances in the LC passive filter circuit is set to be less than 0.5 ⁇ F/W and the product of the maximum allowable output power, which is advantageous for current type control and can be minimized.
  • the load side of the inverter inverter interferes with the grid, and the reduction in capacitance can also reduce the cost of the circuit.
  • the inductance value also needs to be compromised.
  • the invention will be LC passive.
  • the inductance in the filter circuit is set to less than 15mH, which meets the compromise requirement.
  • the controller of the present invention has a damping resistor connected in series in the LC passive filter circuit to reduce the voltage oscillation amplitude between the circuit composed of the inductor and the capacitor.
  • the LC passive filter circuit can adopt a ⁇ -type LC filter circuit, and the ⁇ -type LC filter circuit has a better filtering effect, which can improve the control quality of the entire circuit.
  • Figure 1 is a schematic diagram of the principle of a single-phase inverter air conditioner controller.
  • Figure 2 is a schematic diagram of a principle of a single-phase inverter air conditioner controller with damping.
  • FIG. 3 is a schematic diagram of a modified principle of a damped single-phase inverter air conditioner controller.
  • Figure 4 is a schematic diagram of signal direction in a single-phase inverter air conditioner controller.
  • a single-phase inverter air conditioner controller includes a main control MCU 6 , a rectifier bridge stack 2 , and a three-phase inverter circuit 6 .
  • LC passive filter circuit AC voltage detection unit 1 connected to main control MCU6, compressor phase current detection signal iu/iv input to main control MCU6, main control MCU6 connected with current detection circuit 3, main control MCU6 through inverter drive circuit 5 drive three-phase inverter circuit 6 work, the main control MCU6 uses FOC magnetic field oriented vector control algorithm as the three-phase inverter drive algorithm, LC passive filter circuit usually plays the role of filtering, and part of the energy storage function, appropriate buffer power supply mutation Impact on the inverter part of the rear stage.
  • a single-phase inverter air conditioner control method of the present invention adjusts the output power of the variable frequency controller by a compensation method, and the output power thereof is synchronously adjusted following the phase of the input power source to achieve a power factor improvement. purpose.
  • the method is as follows:
  • the target speed of the compressor may be set to a constant value or a change value in practical applications.
  • the target value of the q-axis current may be determined directly, and the target speed of the compressor may be directly applied, and each time the determination is made. There is no need to regain the compressor target speed.
  • the AC power detecting unit 1 can be introduced into the controller. As shown in FIG. 1 , the input end of the AC power detecting unit 1 is connected to the AC power source, and the output end thereof is connected to the main control MCU 6 , and the AC voltage detecting unit 1 can detect the AC. The power supply voltage, and then the AC power supply voltage phase can be extracted according to the AC power supply voltage.
  • the FOC field oriented vector control algorithm is a commonly used three-phase motor control algorithm, as shown in Figure 4, the basic principle is described as follows:
  • phase currents iu and iv of the motor M are detected, and iw is obtained by the following formula:
  • the current value d of the d-axis and the current value q of the q-axis of the motor drive current in the d-q rotation coordinate are obtained, and both currents are DC components, and the AC motor control is converted into DC motor control.
  • the d-axis represents the excitation direction, and the change of the d-axis current can change the flux linkage of the permanent magnet magnetic field, thereby implementing the weak magnetic control, and the change of the q-axis current can affect the driving power of the motor, and the inverter circuit 4
  • the output power P is expressed as:
  • Piq is the differential of the current iq
  • is the motor speed
  • ⁇ e is the differential value of the rotor position angle ⁇ e
  • Ld is the motor d-axis inductance
  • is the motor permanent magnet flux linkage.
  • the determination of the q-axis current target value in S103 can be specifically adopted as follows: in the S1031.FOC field oriented vector control algorithm, the q-axis current base target value iqref is determined according to the compressor target rotational speed, and according to the single The phase of the phase voltage generates a modulation coefficient value Mv of the q-axis current target value;
  • Mv is set based on alternating current, that is, to construct a function Mv with the phase of the single-phase voltage as an independent variable.
  • the present invention detects the voltage value and phase of the input AC power source in real time, and thereby estimates the phase of the power supply voltage. And further, by setting a modulation coefficient associated with the phase of the power supply voltage, thereby canceling the target value of the q-axis current iq in the FOC field oriented vector control algorithm, since the output power of the compressor is proportional to the q-axis current iq, The output power of the compressor driver is adjusted to make the output power and the AC input voltage change in phase. When the power factor is increased, the capacitance of the storage capacitor can be significantly reduced, and the active PFC circuit can be eliminated, and the controller is improved. Conversion efficiency.
  • the FOC field oriented vector control algorithm is a general term for a magnetic field oriented space vector algorithm. Based on the algorithm, there are dozens of transform algorithm applications.
  • a specific application algorithm is: setting the target control current value idref of the d-axis current id and the target control current value iqref of the q-axis current iq, and directly participating in the calculation as the target value, the steps are as follows:
  • Rs is the motor winding resistance
  • Ld is the motor d-axis
  • pid is the differential of current id
  • iq is the motor speed
  • ⁇ e is the motor speed
  • is the motor permanent magnet Magnetic flux.
  • the above three-phase voltage adopts sinusoidal expression, which is not a common cosine expression. Based on the transformation relationship between sine and cosine, it does not affect the correctness of the result.
  • Rs is the motor winding resistance
  • Ld is the motor d-axis
  • pid is the motor d-axis inductance
  • piq is the differential of current id, iq, ⁇ e is the motor speed, ⁇ is the motor permanent magnet flux linkage;
  • the generation of the modulation coefficient value Mv may specifically be as follows:
  • the output power modulation of the inverter is realized, and the output power changes with the phase.
  • the output power is maximum at the voltage phase of 90 degrees, at 0 degrees and 180 degrees.
  • the output power is minimal.
  • the target value of the q-axis current iq is adjusted by using the modulation coefficient Mv of the q-axis current, and is associated with the phase of the power source so that the output power varies with the phase: within half of the power-frequency cycle of the commercial power,
  • the output power is maximum when the voltage phase is 90 degrees, and the output power is minimum when the phase is 0 degrees and 180 degrees, thereby improving the power factor, appropriately reducing the capacitance and inductance in the LC passive filter circuit, and making the power factor and the capacitance and inductance.
  • a relatively reasonable value is achieved between the quantities, thereby reducing the cost of the product while ensuring an increase in power factor.
  • the present embodiment further includes a field weakening control, the method is:
  • the i dref is set according to the magnitude of the DC side voltage instantaneous value Vp, and the control target value i dref value is adjusted when the actual compressor driving current i d satisfies the following formula:
  • the DC side voltage instantaneous value Vp can be obtained by the DC voltage detecting unit 4, as shown in FIG. 1, the input end of the DC voltage detecting unit 4 is connected to the LC passive filter circuit, and the output end thereof is connected to the main control MCU 6.
  • the DC side voltage instantaneous value Vp can be detected by the DC voltage detecting unit 4.
  • the method in order to improve the compensation effect of the controller in different output power segments, the method also detects that the main loop current value corrects Mv.
  • the correction coefficient value M is generated: the rated value of the actual working current I of the main circuit is I 0 , the preset current values I 1 , I 2 , where I 0 >I 1 >I 2 >0;
  • n a natural number greater than 1.
  • a single-phase inverter air conditioner controller includes a main control MCU6, a rectifier bridge stack 2, a three-phase inverter circuit 6, an LC passive filter circuit, and an AC voltage detecting unit connected to the main control MCU6. 1.
  • the phase current detection signal iu/iv of the external compressor is input to the main control MCU6, the main control MCU6 is connected with the current detection circuit 3, and the main control MCU6 drives the three-phase inverter circuit 6 through the inverter drive circuit 5 to operate the single-phase AC power supply.
  • the LC passive filter circuit is connected in the rectifier bridge stack 2 and the three-phase inverter circuit 6, and the LC is passive
  • the sum of the capacitances in the filter circuit is less than the product of 0.5 ⁇ F/W and the maximum allowable output power, and the inductance is less than 15mH.
  • the current detecting circuit 3 is connected to the main control MCU6, the compressor phase current iu/iv detecting signal is input into the main control MCU6, and the main control MCU6 drives the three-phase inverter circuit 6 through the inverter driving circuit 5, and the working mode is a kind A circuit connection method corresponding to a typical conventional FOC magnetic field qualitative vector control algorithm.
  • the difference is that the present invention is based on the need of current type control, and both the capacitance and the inductance adopt a small value, and the sum of the capacitances of the LC passive filter link is less than the product of the maximum allowable output power of 0.5 ⁇ F/W, and there is no active PFC. Power factor correction link.
  • the electrolytic capacitor is an energy storage component, it is not conducive to current-type control, so the smaller the value of the capacitance is, the better, but the capacitance is too small, and the load terminal of the inverter inverter has more interference with the grid.
  • the capacitance value needs to be compromised.
  • the sum of the capacitances in the LC passive filter circuit is set to be less than 0.5 ⁇ F/W and the product of the maximum allowable output power, which is advantageous for current type control and can be minimized.
  • the load side of the inverter inverter interferes with the grid, and the reduction in capacitance can also reduce the cost of the circuit.
  • the inductance value also needs to be compromised.
  • the invention will be LC passive.
  • the inductance in the filter circuit is set to less than 15mH, which meets the compromise requirement.
  • a damping resistor is connected in series in the LC passive filter circuit.
  • a damping resistor R1 is connected in series in the LC passive filtering section for reducing the voltage oscillation amplitude between the circuit composed of the inductor and the capacitor, that is, reducing the voltage fluctuation of the power supply of the single-phase inverter circuit. Damping can significantly improve the oscillation characteristics of the filter circuit, significantly reduce the amplitude of the oscillation, and combined with the back-stage inverter drive control algorithm, can further reduce or even eliminate the voltage oscillation amplitude.
  • the resistance of the damping resistor is greater than 0.08 ohms.
  • the LC passive filter circuit uses a ⁇ -type LC filter circuit.
  • the filtering effect is better by using the ⁇ -type LC filter circuit.
  • the rectifier bridge stack is connected in series in the middle of the LC passive filter link, that is, the AC power source is connected to the LC passive filter circuit, and the LC passive filter circuit is connected to the three-phase inverter circuit, and The rectifier bridge stack is connected in the LC passive filter circuit.
  • each series unit in the series circuit can change the serial connection order without affecting the overall equivalent circuit function of the series branch, so the rectifier bridge stack 2 can be connected in series in the middle of the LC passive filtering link.
  • connection mode of the rectifier bridge stack is changed on the basis of Embodiment 2.
  • the rectifier bridge stack 2 is connected in series in the middle of the LC passive filter link, that is, after the capacitor C1 and the inductor L1, the capacitor C2 and the damping. Before the resistor R1.

Abstract

A single-phase variable-frequency air conditioner control method, which employs an FOC magnetic field-oriented vector control algorithm to serve as a three-phase inverter drive algorithm. The method comprises: acquiring a target compressor rotational speed and detecting a voltage value of a single-phase alternating current; extracting an alternating current voltage phase on the basis of the voltage value of the alternating current; determining a q-shaft current target value on the basis of the alternating current voltage phase and of the target compressor rotational speed, and participating in an FOC magnetic field-oriented vector control algorithm, where the determined q-shaft current target value is associated with the single-phase alternating current to adjust the output power of a compressor driver, thus allowing the output power to change in a same phase with the voltage of the single-phase alternating current. Also disclosed is a single-phase variable-frequency air conditioner controller. The single-phase variable-frequency air conditioner controller allows costs of a variable-frequency air conditioner to be reduced and circuit power factor to be increased.

Description

一种单相变频空调控制方法及控制器Single-phase inverter air conditioner control method and controller 技术领域Technical field
本发明涉及变频空调器领域,更具体地,涉及一种单相变频空调控制方法及控制器。The invention relates to the field of inverter air conditioners, and more particularly to a single-phase inverter air conditioner control method and controller.
背景技术Background technique
变频空调是在普通空调的基础上选用了变频专用压缩机,增加了变频控制系统。变频空调的主机是自动进行无级变速的,其可以根据室内情况自动提供所需的冷(热)量;当室内温度达到期望值后,空调主机则以能够准确保持这一温度的恒定速度运转,实现“不停机运转”,从而保证环境温度的稳定。The inverter air conditioner is a special compressor for frequency conversion based on the ordinary air conditioner, and the frequency conversion control system is added. The main unit of the inverter air conditioner is automatically steplessly variable, which can automatically provide the required amount of cold (heat) according to the indoor situation; when the indoor temperature reaches the desired value, the air conditioner main unit operates at a constant speed that can accurately maintain this temperature. Achieve "no downtime" to ensure stable ambient temperature.
在现有技术中,变频控制系统一般称为变频控制器。变频器通常为“交-直-交”电路结构的变频器,其工作原理为单相交流电通过整流电路得到直流电,再将电解电容滤波稳压,最后经逆变电路输出电压、频率可调的交流电驱动变频压缩机工作。这类变频器一方面采用的电解电容容量较大,成本较高,另一方面起整流的电路采用单相不控整流电路方案,功率因数较低且3次以上谐波电流占比较高,或者采用有源功率因数校正电路方案,虽然解决了上述问题但是损耗大、干扰大且成本高。In the prior art, the variable frequency control system is generally referred to as a variable frequency controller. The frequency converter is usually a frequency converter of "AC-DC-AC" circuit structure. Its working principle is that single-phase AC power is obtained through the rectifier circuit to obtain DC power, and then the electrolytic capacitor is filtered and stabilized. Finally, the output voltage and frequency of the inverter circuit are adjustable. The AC drive drives the inverter compressor. On the one hand, the electrolytic capacitors used on the one hand have larger capacity and higher cost. On the other hand, the rectifying circuit adopts a single-phase uncontrolled rectification circuit scheme, and the power factor is low and the harmonic currents of three or more times are relatively high, or The active power factor correction circuit scheme is adopted, and although the above problems are solved, the loss is large, the interference is large, and the cost is high.
发明内容Summary of the invention
本发明为克服上述现有技术所述的至少一种缺陷(不足),提供一种低成本、高功率因素的单相变频空调控制器。The present invention provides a low-cost, high-power single-phase inverter air conditioner controller in order to overcome at least one of the above-mentioned drawbacks (deficiencies) of the prior art.
为解决上述技术问题,本发明的技术方案如下:In order to solve the above technical problem, the technical solution of the present invention is as follows:
一种单相变频空调控制方法,所述方法采用FOC磁场定向矢量控制算法作为三相逆变驱动算法,所述方法包括:A single-phase inverter air conditioner control method, which adopts a FOC field oriented vector control algorithm as a three-phase inverter driving algorithm, and the method includes:
获取压缩机目标转速,并检测单相交流电的电压值;Obtaining the target speed of the compressor and detecting the voltage value of the single-phase alternating current;
根据单相交流电的电压值提取交流电电压相位;Extracting the phase of the alternating current voltage according to the voltage value of the single-phase alternating current;
根据交流电电压相位与压缩机目标转速确定q轴电流目标值,参与FOC磁场定向矢量控制算法,其中,确定后的q轴电流目标值与单相交流电相关联,以调整压缩机驱动器的输出功率,使输出功率与单相交流电电压同相变化。 The q-axis current target value is determined according to the alternating current voltage phase and the compressor target rotational speed, and participates in the FOC magnetic field oriented vector control algorithm, wherein the determined q-axis current target value is associated with the single-phase alternating current to adjust the output power of the compressor driver. The output power is changed in phase with the single-phase AC voltage.
在本发明中,q轴电流目标值通过单相电压的相位与压缩机目标转速来确定,使q轴电流目标值与单相电源相关联,由此确定的q轴电流目标值参与到FOC磁场定向矢量控制算法中,由于压缩机的输出功率与q轴电流iq成正比,进而通过确定q轴电流目标值来调整压缩机驱动器的输出功率,使其输出功率与交流输入电压同相变化,这使得交流输入电压最大时输出功率达到最大,从而提高功率因素,而且可以显著降低储能电容的电容量,并可以免除了有源PFC电路,提升了控制器的变换效率。In the present invention, the q-axis current target value is determined by the phase of the single-phase voltage and the target speed of the compressor, and the q-axis current target value is associated with the single-phase power source, whereby the determined q-axis current target value participates in the FOC magnetic field. In the directional vector control algorithm, since the output power of the compressor is proportional to the q-axis current iq, the output power of the compressor driver is adjusted by determining the target value of the q-axis current so that the output power thereof changes in phase with the AC input voltage, which makes When the AC input voltage is maximum, the output power is maximized, thereby increasing the power factor, and the capacitance of the storage capacitor can be significantly reduced, and the active PFC circuit can be eliminated, thereby improving the conversion efficiency of the controller.
其中,FOC磁场定向矢量控制算法是常用三相电机控制算法,基本原理描述如下:Among them, the FOC field oriented vector control algorithm is a commonly used three-phase motor control algorithm, the basic principle is described as follows:
检测电机M的相电流iu、iv,并由下式求得iw:The phase currents iu and iv of the motor M are detected, and iw is obtained by the following formula:
iw=-iu-ivIw=-iu-iv
经过a-b-c静态三坐标变换到d-q旋转坐标,变换公式如下:After a-b-c static three-coordinate transformation to d-q rotation coordinates, the transformation formula is as follows:
克拉克变换:Iα=iuClark transform: Iα=iu
Iβ=(3)-0.5*(iu+iv)Iβ=(3) -0.5 *(iu+iv)
帕克变换:id=Iα*cos(θe)+Iβ*sin(θe)Parker transform: id=Iα*cos(θe)+Iβ*sin(θe)
iq=-Iα*sin(θe)+Iβ*cos(θe)Iq=-Iα*sin(θe)+Iβ*cos(θe)
其中θe为转子位置角,由速度/位置估算单元使用公知的估算算法得到,由此得到电机驱动电流在d-q旋转坐标中d轴的电流值id、q轴的电流值iq,两个电流都是直流分量,将交流电机控制变换为直流电机控制。Where θe is the rotor position angle, which is obtained by the speed/position estimating unit using a well-known estimation algorithm, thereby obtaining the current value id of the d-axis and the current value iq of the q-axis of the motor drive current in the dq rotation coordinate, both currents are The DC component converts AC motor control to DC motor control.
其中d轴代表励磁方向,对d轴电流的改变,可以改变永磁磁场的磁链大小,进而实现弱磁控制,对q轴电流的改变,代表可以影响电机的驱动功率,对于逆变器的输出功率P表示为:The d-axis represents the excitation direction, and the change of the d-axis current can change the flux linkage of the permanent magnet magnetic field, thereby achieving the weak magnetic control, and the change of the q-axis current can affect the driving power of the motor, for the inverter The output power P is expressed as:
P=iq*Uq,其中Uq为q轴上的电压,可以通过下式得到:P=iq*Uq, where Uq is the voltage on the q-axis and can be obtained by:
Uq=Rs*id+Lq*piq+ω*Ld*id+ω*ψUq=Rs*id+Lq*piq+ω*Ld*id+ω*ψ
其中:Rs是电机绕组电阻,Lq是电机q轴电感,piq是电流iq的微分,ω是电机转速,Ld是电机d轴电感,ψ是电机永磁体磁链。Among them: Rs is the motor winding resistance, Lq is the motor q-axis inductance, piq is the differential of the current iq, ω is the motor speed, Ld is the motor d-axis inductance, and ψ is the motor permanent magnet flux linkage.
为方便描述和计算,上述单相电压采用正弦表达方式,不是常见的余弦表达方式,基于正弦与余弦的变换关系,并不影响结果的正确性。For convenience of description and calculation, the above single-phase voltage adopts sinusoidal expression, which is not a common cosine expression. Based on the transformation relationship between sine and cosine, it does not affect the correctness of the result.
为了实现对电机的控制目的,设置了d轴电流id的目标控制电流值idref、q轴电流iq的目标控制电流值iqref,直接作为目标值参与运算。 In order to achieve the purpose of controlling the motor, the target control current value idref of the d-axis current id and the target control current value iqref of the q-axis current iq are set, and the calculation is directly performed as the target value.
通过上述的描述可知:调整q轴电流iq,就可以实现调整逆变器的输出功率P,若实现功率P的变化随着相电压而变化。寻找一调制系数Mv,使得Mv的变化和单相电压的相位相关;在市电半个工频周期内,在电压相位90度时输出功率最大,在0度、180度相位时输出功率最小。It can be seen from the above description that by adjusting the q-axis current iq, the output power P of the inverter can be adjusted, and if the change of the power P is realized, the phase voltage changes. A modulation coefficient Mv is found such that the change of Mv is related to the phase of the single-phase voltage; in the half-power cycle of the commercial power, the output power is maximum at a voltage phase of 90 degrees, and the output power is minimum at a phase of 0 degrees and 180 degrees.
具体地,根据交流电电压相位与压缩机目标转速确定q轴电流目标值的具体步骤为:Specifically, the specific steps of determining the q-axis current target value according to the alternating current voltage phase and the compressor target rotational speed are:
S1.FOC磁场定向矢量控制算法中,根据压缩机目标转速,确定q轴电流基础目标值iqref,并根据单相电压的相位生成q轴电流目标值的调制系数值Mv;In the S1.FOC field oriented vector control algorithm, the q-axis current base target value iqref is determined according to the compressor target rotational speed, and the modulation coefficient value Mv of the q-axis current target value is generated according to the phase of the single-phase voltage;
S2.利用S1中确定的q轴电流基础目标值iqref与调制系数Mv相乘,确定q轴电流目标值iqref。S2. Multiplying the q-axis current base target value iqref determined in S1 by the modulation coefficient Mv to determine the q-axis current target value iqref.
Mv是基于交流电设置的,即为构建一个以单相电压的相位为自变量的函数Mv,具体是,本发明通过实时检测输入交流电源的电压值与相位,并由此估算出电源电压的相位,进而通过设定一个与电源电压相位关联的调制系数,由此系数去补偿FOC磁场定向矢量控制算法中q轴电流iq的目标值,由于压缩机的输出功率与q轴电流iq成正比,进而实现调整压缩机驱动器的输出功率,使其输出功率与交流输入电压同相变化,在提高功率因数的同时,可以显著降低储能电容的电容量,并可以免除了有源PFC电路,提升了控制器的变换效率。Mv is set based on alternating current, that is, to construct a function Mv with the phase of the single-phase voltage as an independent variable. Specifically, the present invention detects the voltage value and phase of the input AC power source in real time, and thereby estimates the phase of the power supply voltage. And further, by setting a modulation coefficient associated with the phase of the power supply voltage, thereby canceling the target value of the q-axis current iq in the FOC field oriented vector control algorithm, since the output power of the compressor is proportional to the q-axis current iq, The output power of the compressor driver is adjusted to make the output power and the AC input voltage change in phase. When the power factor is increased, the capacitance of the storage capacitor can be significantly reduced, and the active PFC circuit can be eliminated, and the controller is improved. Conversion efficiency.
进一步的,根据单相电压的相位生成q轴电流目标值的调制系数值Mv的具体步骤为:Further, the specific steps of generating the modulation coefficient value Mv of the q-axis current target value according to the phase of the single-phase voltage are:
设置调制系数
Figure PCTCN2015076199-appb-000001
函数
Figure PCTCN2015076199-appb-000002
为构建的函数,
Figure PCTCN2015076199-appb-000003
为交流电电源电压相位;
Setting the modulation factor
Figure PCTCN2015076199-appb-000001
function
Figure PCTCN2015076199-appb-000002
For the built function,
Figure PCTCN2015076199-appb-000003
For the AC power supply voltage phase;
构建的函数
Figure PCTCN2015076199-appb-000004
满足以下条件:实现对逆变器输出功率调制,使输出功率随着相位而变化,在市电半个工频周期内,在电压相位90度时输出功率最大,在0度、180度相位时输出功率最小。
Constructed function
Figure PCTCN2015076199-appb-000004
The following conditions are met: the output power modulation of the inverter is realized, and the output power changes with the phase. In the half cycle of the commercial power, the output power is maximum at the voltage phase of 90 degrees, at 0 degrees and 180 degrees. The output power is minimal.
进一步的,函数
Figure PCTCN2015076199-appb-000005
a+b=1、a≥0、b≥0、N为自然数,
Figure PCTCN2015076199-appb-000006
为交流电电源电压相位。
Further, the function
Figure PCTCN2015076199-appb-000005
a+b=1, a≥0, b≥0, N is a natural number,
Figure PCTCN2015076199-appb-000006
It is the phase of the AC power supply voltage.
进一步的,还包含弱磁控制,其方法是:Further, the weak magnetic control is also included, and the method is:
根据直流侧电压瞬时值Vp的大小设定idref,当实际压缩机驱动电流id满足下式时开始调整其控制目标值idref值:The i dref is set according to the magnitude of the DC side voltage instantaneous value Vp, and the control target value i dref value is adjusted when the actual compressor driving current i d satisfies the following formula:
(Lq×iq)2+(Ld×id+ψ)2=(Vp-k)2/(3×ω2),其中k为大于零且小于Vp的常数,Ld为压缩机的d轴电感、Lq为q轴电感、ω为压缩机转速,ψ为 压缩机转子磁链,id为压缩机的d轴电流,iq为压缩机的q轴电流;(L q ×i q ) 2 +(L d ×i d +ψ) 2 =(Vp-k) 2 /(3×ω 2 ), where k is a constant greater than zero and less than Vp, and Ld is the compressor The d-axis inductance, Lq is the q-axis inductance, ω is the compressor rotation speed, ψ is the compressor rotor flux linkage, i d is the d-axis current of the compressor, and i q is the q-axis current of the compressor;
且idref值的调整使iq、id、Vp、ω值满足以下条件:And the adjustment of the i dref value makes the values of iq, id, Vp, and ω satisfy the following conditions:
(Lq×iq)2+(Ld×id+ψ)2≤(Vp-k)2/(3×ω2);(L q ×i q ) 2 +(L d ×i d +ψ) 2 ≤(Vp-k) 2 /(3×ω 2 );
从而进行并实现实时弱磁控制。Thereby real-time weak magnetic control is performed and realized.
进一步的,所述方法还检测主回路电流值对Mv进行修正。Further, the method also detects that the main loop current value corrects Mv.
进一步的,检测主回路电流值对Mv进行修正的具体步骤为:Further, the specific steps of detecting the main loop current value to correct Mv are:
产生修正系数值M:设主回路实际工作电流I的额定值为I0,预设电流值I1、I2,其中I0﹥I1﹥I2﹥0;The correction coefficient value M is generated: the rated value of the actual working current I of the main circuit is I 0 , the preset current values I 1 , I 2 , where I 0 >I 1 >I 2 >0;
修正Mv值,其中q轴电流目标值修正前的调制系数值为Mv1:Correct the Mv value, where the modulation coefficient value before the correction of the q-axis current target value is Mv1:
当I﹥I0时:       Mv=(1+m/100)×Mv1,m为大于1的自然数,When I>I 0 : Mv=(1+m/100)×Mv1, m is a natural number greater than 1,
当I1≥I﹥I2时:   Mv=1,When I 1 ≥ I> I 2 : Mv=1,
当I2≥I时:       Mv=1-(1-n/100)×Mv1,n为大于1的自然数。When I 2 ≥ I: Mv = 1 - (1 - n / 100) × Mv1, n is a natural number greater than 1.
一种单相变频空调控制器,包括主控MCU、整流桥堆、三相逆变电路、LC无源滤波电路、与主控MCU连接的交流实时电压检测单元,外部压缩机的相电流检测信号输入主控MCU,主控MCU连接有主回路电流检测电路,主控MCU通过逆变驱动电路驱动三相逆变电路工作,主控MCU采用上述所述的控制方法进行控制,单相交流电源与整流桥堆连接,LC无源滤波电路连接在整流桥堆与单相逆变电路中,或者交流电源与LC无源滤波电路连接,LC无源滤波电路与三相逆变电路连接,且整流桥堆连接在LC无源滤波电路中;A single-phase inverter air conditioner controller, comprising a main control MCU, a rectifier bridge stack, a three-phase inverter circuit, an LC passive filter circuit, an AC real-time voltage detection unit connected to the main control MCU, and a phase current detection signal of the external compressor The main control MCU is input, and the main control MCU is connected with a main loop current detecting circuit, and the main control MCU drives the three-phase inverter circuit through the inverter driving circuit, and the main control MCU adopts the above-mentioned control method for control, single-phase AC power supply and Rectifier bridge stack connection, LC passive filter circuit is connected in rectifier bridge stack and single-phase inverter circuit, or AC power supply is connected with LC passive filter circuit, LC passive filter circuit is connected with three-phase inverter circuit, and rectifier bridge The stack is connected in the LC passive filter circuit;
LC无源滤波电路中电容量的总和小于0.5μF/W与最高允许输出功率的积,电感量低于15mH。The sum of the capacitances in the LC passive filter circuit is less than the product of 0.5μF/W and the maximum allowable output power, and the inductance is less than 15mH.
本发明的主回路电流检测电路、压缩机相电流iU/iV检测信号分别与主控MCU相连,主控MC通过逆变驱动电路驱动逆变电路工作,此工作方式为FOC磁场定性矢量控制算法对应的电路连接方式,但不同在于:本发明基于电流型控制的需要,电容与电感均采用较小的值,LC无源滤波环节电容量的总和小于0.5μF/W与最高允许输出功率的积,同时没有有源PFC功率因数校正环节。针对电流型控制方案,由于电解电容是储能元件,不利于电流型控制,故电容量的数值越小越好,但电容量过小,变频逆变器的负载端对电网的干扰越大,电容量值需要进行折中,在本发明中将LC无源滤波电路中电容量的总和设置为小于0.5μ F/W与最高允许输出功率的积,既利于电流型的控制,又能够最大化减少变频逆变器的负载端对电网的干扰,而且电容量的减少还能够减少电路的成本。其次,电感量越大电流型控制效果越好,但成本会增大且电感上的工频压降越大,影响有效输出电压,电感量值同样需要进行设计折中,本发明将LC无源滤波电路中的电感量设置为低于15mH,达到折中要求。The main loop current detecting circuit and the compressor phase current iU/iV detecting signal of the invention are respectively connected with the main control MCU, and the main control MC drives the inverter circuit through the inverter driving circuit, and the working mode is corresponding to the FOC magnetic field qualitative vector control algorithm. The circuit connection method, but the difference is: the invention is based on the needs of current type control, the capacitance and the inductance are both smaller values, and the sum of the capacitances of the LC passive filter link is less than the product of the maximum allowable output power of 0.5 μF/W, There is no active PFC power factor correction link at the same time. For the current-type control scheme, since the electrolytic capacitor is an energy storage component, it is not conducive to current-type control, so the smaller the value of the capacitance is, the better, but the capacitance is too small, and the load terminal of the inverter inverter has more interference with the grid. The capacitance value needs to be compromised. In the present invention, the sum of the capacitances in the LC passive filter circuit is set to be less than 0.5 μ. The product of F/W and the maximum allowable output power is beneficial to the current type control, and can minimize the interference of the load end of the inverter inverter to the grid, and the reduction of the capacity can also reduce the cost of the circuit. Secondly, the larger the inductance, the better the current-type control effect, but the cost will increase and the power-frequency voltage drop on the inductor will be larger, which will affect the effective output voltage. The inductance value also needs to be compromised. The invention will be LC passive. The inductance in the filter circuit is set to less than 15mH, which meets the compromise requirement.
进一步的,LC无源滤波电路中串联有一个阻尼电阻。为了提高整个滤波部分与逆变部分的稳定性,在LC无源滤波环节串联一个阻尼电阻,用于减低直至消除由电感与电容构成的电路之间的电压振荡幅度,即降低单相逆变电路供电电源的电压波动,通过阻尼的方式可以显著改善滤波电路的振荡特性,显著降低振荡幅度,同时结合后级逆变驱动控制算法的配合,可以进一步减低甚至消除电压振荡幅度。Further, a damping resistor is connected in series in the LC passive filter circuit. In order to improve the stability of the entire filtering part and the inverting part, a damping resistor is connected in series in the LC passive filtering section for reducing the voltage oscillation amplitude between the circuit composed of the inductor and the capacitor, that is, reducing the single-phase inverter circuit The voltage fluctuation of the power supply can significantly improve the oscillation characteristics of the filter circuit by damping, and significantly reduce the oscillation amplitude. At the same time, combined with the combination of the post-stage inverter drive control algorithm, the voltage oscillation amplitude can be further reduced or even eliminated.
进一步的,所述阻尼电阻的阻值大于0.08欧姆。Further, the resistance of the damping resistor is greater than 0.08 ohms.
进一步的,所述LC无源滤波电路采用π型LC滤波电路。采用π型LC滤波电路的滤波效果更好。Further, the LC passive filter circuit uses a π-type LC filter circuit. The filtering effect is better by using the π-type LC filter circuit.
与现有技术相比,本发明技术方案的有益效果是:Compared with the prior art, the technical solution of the present invention has the following beneficial effects:
(1)本发明的方法通过对单相交流电源的电压进行实时检测,并实时根据检测到的电压数据获取单相电压的相位,以单相电压的相位与压缩机目标转速确定q轴电流目标值,参与至FOC磁场定向矢量控制算法中,通过调整q轴电流目标值调整压缩机的输出功率,使输出功率随电压相位变化。在此过程中由于FOC磁场定向矢量控制算法中的q轴电流指令值与电源电压相位关联,进而调整压缩机驱动器的输出功率,使其输出功率与交流输入电压同相变化,进而提高控制装置的功率因素,同时整个控制装置中可以免设置PFC电路,可有效提高功率因数,降低谐波电流含量。(1) The method of the present invention detects a voltage of a single-phase AC power source in real time, and acquires a phase of a single-phase voltage based on the detected voltage data in real time, and determines a q-axis current target with a phase of the single-phase voltage and a target speed of the compressor. Value, participate in the FOC field oriented vector control algorithm, adjust the output power of the compressor by adjusting the q-axis current target value, so that the output power changes with the voltage phase. In this process, the q-axis current command value in the FOC field oriented vector control algorithm is correlated with the phase of the power supply voltage, thereby adjusting the output power of the compressor driver, so that the output power and the AC input voltage change in phase, thereby improving the power of the control device. Factors, at the same time, the entire control device can be free of PFC circuit, which can effectively improve the power factor and reduce the harmonic current content.
(2)在传统技术中,电感量、电容量较低时功率因素也较低,而在本发明的控制方法中,由于q轴电流指令值可以调节进而可以提高功率因素,此时可以适当降低LC无源滤波电路中的电容量和电感量,使功率因素和电容量、电感量之间达到一个相对平衡的值,从而能够在保证高功率因素的同时降低产品的成本。(2) In the conventional technology, the power factor is also low when the inductance and the capacitance are low, and in the control method of the present invention, since the q-axis current command value can be adjusted, the power factor can be improved, and the power factor can be appropriately reduced. The capacitance and inductance in the LC passive filter circuit achieve a relatively balanced value between the power factor and the capacitance and inductance, thereby reducing the cost of the product while ensuring high power factor.
(3)本发明的控制器中,主回路电流检测电路、压缩机相电流iU/iV检测信号分别与主控MCU相连,主控MC通过逆变驱动电路驱动逆变电路工作,此工 作方式为FOC磁场定性矢量控制算法对应的电路连接方式,但不同在于:本发明基于电流型控制的需要,电容与电感均采用较小的值,LC无源滤波环节电容量的总和小于0.5μF/W与最高允许输出功率的积,同时没有有源PFC功率因数校正环节。针对电流型控制方案,由于电解电容是储能元件,不利于电流型控制,故电容量的数值越小越好,但电容量过小,变频逆变器的负载端对电网的干扰越大,电容量值需要进行折中,在本发明中将LC无源滤波电路中电容量的总和设置为小于0.5μF/W与最高允许输出功率的积,既利于电流型的控制,又能够最大化减少变频逆变器的负载端对电网的干扰,而且电容量的减少还能够减少电路的成本。其次,电感量越大电流型控制效果越好,但成本会增大且电感上的工频压降越大,影响有效输出电压,电感量值同样需要进行设计折中,本发明将LC无源滤波电路中的电感量设置为低于15mH,达到折中要求。(3) In the controller of the present invention, the main loop current detecting circuit and the compressor phase current iU/iV detecting signal are respectively connected to the main control MCU, and the main control MC drives the inverter circuit through the inverter driving circuit. The method is the circuit connection method corresponding to the FOC magnetic field qualitative vector control algorithm, but the difference is: the invention is based on the need of current type control, the capacitance and the inductance are both smaller values, and the sum of the capacitance of the LC passive filter link is less than 0.5 μF. /W is the product of the highest allowable output power, and there is no active PFC power factor correction. For the current-type control scheme, since the electrolytic capacitor is an energy storage component, it is not conducive to current-type control, so the smaller the value of the capacitance is, the better, but the capacitance is too small, and the load terminal of the inverter inverter has more interference with the grid. The capacitance value needs to be compromised. In the present invention, the sum of the capacitances in the LC passive filter circuit is set to be less than 0.5 μF/W and the product of the maximum allowable output power, which is advantageous for current type control and can be minimized. The load side of the inverter inverter interferes with the grid, and the reduction in capacitance can also reduce the cost of the circuit. Secondly, the larger the inductance, the better the current-type control effect, but the cost will increase and the power-frequency voltage drop on the inductor will be larger, which will affect the effective output voltage. The inductance value also needs to be compromised. The invention will be LC passive. The inductance in the filter circuit is set to less than 15mH, which meets the compromise requirement.
(4)本发明的控制器在LC无源滤波电路中串联一个阻尼电阻,减低直至消除由电感与电容构成的电路之间的电压振荡幅度。(4) The controller of the present invention has a damping resistor connected in series in the LC passive filter circuit to reduce the voltage oscillation amplitude between the circuit composed of the inductor and the capacitor.
(3)本发明的控制器中,LC无源滤波电路可以采用π型LC滤波电路,π型LC滤波电路的滤波效果更好,可以提高整个电路的控制质量。(3) In the controller of the present invention, the LC passive filter circuit can adopt a π-type LC filter circuit, and the π-type LC filter circuit has a better filtering effect, which can improve the control quality of the entire circuit.
附图说明DRAWINGS
图1为一种单相变频空调控制器原理示意图。Figure 1 is a schematic diagram of the principle of a single-phase inverter air conditioner controller.
图2为一种带阻尼的单相变频空调控制器原理示意图。Figure 2 is a schematic diagram of a principle of a single-phase inverter air conditioner controller with damping.
图3为一种变形的带阻尼单相变频空调控制器原理示意图。FIG. 3 is a schematic diagram of a modified principle of a damped single-phase inverter air conditioner controller.
图4为一种单相变频空调控制器中信号走向原理图。Figure 4 is a schematic diagram of signal direction in a single-phase inverter air conditioner controller.
具体实施方式detailed description
附图仅用于示例性说明,不能理解为对本专利的限制;The drawings are for illustrative purposes only and are not to be construed as limiting the invention;
为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;In order to better illustrate the embodiment, some components of the drawings may be omitted, enlarged or reduced, and do not represent the actual product size;
对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。It will be apparent to those skilled in the art that certain known structures and their description may be omitted.
下面结合附图和实施例对本发明的技术方案做进一步的说明。The technical solution of the present invention will be further described below with reference to the accompanying drawings and embodiments.
实施例1Example 1
如图1所示,为一种单相变频空调控制器和压缩机连接方式的架构图。参见图1,一种单相变频空调控制器其包括主控MCU6、整流桥堆2、三相逆变电路6、 LC无源滤波电路、与主控MCU6连接的交流电压检测单元1,压缩机相电流检测信号iu/iv输入主控MCU6,主控MCU6连接有电流检测电路3,主控MCU6通过逆变驱动电路5驱动三相逆变电路6工作,主控MCU6中采用FOC磁场定向矢量控制算法作为三相逆变驱动算法,LC无源滤波电路通常起滤波作用,兼起部分储能作用,适当缓冲电源突变对于后级逆变部分的冲击。As shown in Figure 1, it is an architectural diagram of a single-phase inverter air conditioner controller and compressor connection. Referring to FIG. 1 , a single-phase inverter air conditioner controller includes a main control MCU 6 , a rectifier bridge stack 2 , and a three-phase inverter circuit 6 . LC passive filter circuit, AC voltage detection unit 1 connected to main control MCU6, compressor phase current detection signal iu/iv input to main control MCU6, main control MCU6 connected with current detection circuit 3, main control MCU6 through inverter drive circuit 5 drive three-phase inverter circuit 6 work, the main control MCU6 uses FOC magnetic field oriented vector control algorithm as the three-phase inverter drive algorithm, LC passive filter circuit usually plays the role of filtering, and part of the energy storage function, appropriate buffer power supply mutation Impact on the inverter part of the rear stage.
以上述的控制器为例,本发明的一种单相变频空调控制方法通过一种补偿方法调节变频控制器的输出功率,使其输出功率跟随输入电源的相位进行同步调整,达到提高功率因数的目的。方法具体如下:Taking the above controller as an example, a single-phase inverter air conditioner control method of the present invention adjusts the output power of the variable frequency controller by a compensation method, and the output power thereof is synchronously adjusted following the phase of the input power source to achieve a power factor improvement. purpose. The method is as follows:
S101.获取压缩机目标转速,并检测单相交流电的电压值;S101. Acquire a target speed of the compressor, and detect a voltage value of the single-phase alternating current;
S102.根据单相交流电的电压值提取交流电电压相位;S102. Extracting an alternating current voltage phase according to a voltage value of the single-phase alternating current;
S103.根据交流电电压相位与压缩机目标转速确定q轴电流目标值,参与FOC磁场定向矢量控制算法,其中,确定后的q轴电流目标值与单相交流电相关联,以调整压缩机驱动器的输出功率,使输出功率与单相交流电电压同相变化。S103. Determine a q-axis current target value according to the alternating current voltage phase and the compressor target rotational speed, and participate in the FOC magnetic field oriented vector control algorithm, wherein the determined q-axis current target value is associated with the single-phase alternating current to adjust the output of the compressor driver Power, so that the output power changes in phase with the single-phase AC voltage.
其中,压缩机目标转速在实际应用中可以是设定为恒定值也可以为变化值,当其为恒定值时,q轴电流目标值进行确定可以直接应用压缩机目标转速,而每次确定时无需重新获取压缩机目标转速。Wherein, the target speed of the compressor may be set to a constant value or a change value in practical applications. When it is a constant value, the target value of the q-axis current may be determined directly, and the target speed of the compressor may be directly applied, and each time the determination is made. There is no need to regain the compressor target speed.
其中,可以在控制器中引入交流电源检测单元1,如图1所示,交流电源检测单元1的输入端连接交流电源,其输出端连接主控MCU6,利用交流电压检测单元1可以检测到交流电源电压,然后根据交流电源电压即可提取交流电电源电压相位
Figure PCTCN2015076199-appb-000007
The AC power detecting unit 1 can be introduced into the controller. As shown in FIG. 1 , the input end of the AC power detecting unit 1 is connected to the AC power source, and the output end thereof is connected to the main control MCU 6 , and the AC voltage detecting unit 1 can detect the AC. The power supply voltage, and then the AC power supply voltage phase can be extracted according to the AC power supply voltage.
Figure PCTCN2015076199-appb-000007
其中,FOC磁场定向矢量控制算法是常用三相电机控制算法,如图4所示,基本原理描述如下:Among them, the FOC field oriented vector control algorithm is a commonly used three-phase motor control algorithm, as shown in Figure 4, the basic principle is described as follows:
检测电机M的相电流iu、iv,并由下式求得iw:The phase currents iu and iv of the motor M are detected, and iw is obtained by the following formula:
iw=-iu-ivIw=-iu-iv
经过a-b-c静态三坐标变换到d-q旋转坐标,变换公式如下:After a-b-c static three-coordinate transformation to d-q rotation coordinates, the transformation formula is as follows:
克拉克变换:Iα=iuClark transform: Iα=iu
Iβ=(3)-0.5*(iu+iv)Iβ=(3) -0.5 *(iu+iv)
帕克变换:id=Iα*cos(θe)+Iβ*sin(θe)Parker transform: id=Iα*cos(θe)+Iβ*sin(θe)
iq=-Iα*sin(θe)+Iβ*cos(θe)Iq=-Iα*sin(θe)+Iβ*cos(θe)
其中θe为转子位置角,根据检测到的压缩机相电流iu、iv、iw,及压缩机 的参数d轴电感Ld、q轴电感Lq、反电势常数以及d轴电压、q轴电压等已知参数,由速度/位置估算单元使用公知的估算算法得到。Where θe is the rotor position angle, based on the detected compressor phase currents iu, iv, iw, and the compressor The known parameters of the parameter d-axis inductance Ld, q-axis inductance Lq, back-potential constant, and d-axis voltage, q-axis voltage, etc. are obtained by the speed/position estimating unit using a well-known estimation algorithm.
由此得到电机驱动电流在d-q旋转坐标中d轴的电流值d、q轴的电流值q,两个电流都是直流分量,将交流电机控制变换为直流电机控制。Thus, the current value d of the d-axis and the current value q of the q-axis of the motor drive current in the d-q rotation coordinate are obtained, and both currents are DC components, and the AC motor control is converted into DC motor control.
其中d轴代表励磁方向,对d轴电流的改变,可以改变永磁磁场的磁链大小,进而实现弱磁控制,对q轴电流的改变,代表可以影响电机的驱动功率,对于逆变电路4的输出功率P表示为:The d-axis represents the excitation direction, and the change of the d-axis current can change the flux linkage of the permanent magnet magnetic field, thereby implementing the weak magnetic control, and the change of the q-axis current can affect the driving power of the motor, and the inverter circuit 4 The output power P is expressed as:
P=iq*Uq,其中Uq为q轴上的电压,可以通过下式得到:P=iq*Uq, where Uq is the voltage on the q-axis and can be obtained by:
Uq=Rs*id+Lq*piq+ω*Ld*id+ω*ψUq=Rs*id+Lq*piq+ω*Ld*id+ω*ψ
其中:Rs是电机绕组电阻,Lq是电机q轴电感,Where: Rs is the motor winding resistance, Lq is the motor q-axis inductance,
piq是电流iq的微分,ω是电机转速,是转子位置角θe的微分值,Ld是电机d轴电感,ψ是电机永磁体磁链。Piq is the differential of the current iq, ω is the motor speed, is the differential value of the rotor position angle θe, Ld is the motor d-axis inductance, and ψ is the motor permanent magnet flux linkage.
在具体实施过程中,S103中对q轴电流目标值的确定可以具体采用如下方式:S1031.FOC磁场定向矢量控制算法中,根据压缩机目标转速,确定q轴电流基础目标值iqref,并根据单相电压的相位生成q轴电流目标值的调制系数值Mv;In the specific implementation process, the determination of the q-axis current target value in S103 can be specifically adopted as follows: in the S1031.FOC field oriented vector control algorithm, the q-axis current base target value iqref is determined according to the compressor target rotational speed, and according to the single The phase of the phase voltage generates a modulation coefficient value Mv of the q-axis current target value;
S1032.利用S1031中确定的q轴电流基础目标值iqref与调制系数Mv相乘,确定q轴电流目标值iqref。S1032. Multiplying the q-axis current base target value iqref determined in S1031 by the modulation coefficient Mv to determine the q-axis current target value iqref.
Mv是基于交流电设置的,即为构建一个以单相电压的相位为自变量的函数Mv,具体是,本发明通过实时检测输入交流电源的电压值与相位,并由此估算出电源电压的相位,进而通过设定一个与电源电压相位关联的调制系数,由此系数去补偿FOC磁场定向矢量控制算法中q轴电流iq的目标值,由于压缩机的输出功率与q轴电流iq成正比,进而实现调整压缩机驱动器的输出功率,使其输出功率与交流输入电压同相变化,在提高功率因数的同时,可以显著降低储能电容的电容量,并可以免除了有源PFC电路,提升了控制器的变换效率。Mv is set based on alternating current, that is, to construct a function Mv with the phase of the single-phase voltage as an independent variable. Specifically, the present invention detects the voltage value and phase of the input AC power source in real time, and thereby estimates the phase of the power supply voltage. And further, by setting a modulation coefficient associated with the phase of the power supply voltage, thereby canceling the target value of the q-axis current iq in the FOC field oriented vector control algorithm, since the output power of the compressor is proportional to the q-axis current iq, The output power of the compressor driver is adjusted to make the output power and the AC input voltage change in phase. When the power factor is increased, the capacitance of the storage capacitor can be significantly reduced, and the active PFC circuit can be eliminated, and the controller is improved. Conversion efficiency.
FOC磁场定向矢量控制算法是一个磁场定向的空间矢量算法的统称,基于该算法下有数十种变换算法应用。一种具体应用算法为:设置d轴电流id的目标控制电流值idref、q轴电流iq的目标控制电流值iqref,直接作为目标值参与运算,步骤如下:The FOC field oriented vector control algorithm is a general term for a magnetic field oriented space vector algorithm. Based on the algorithm, there are dozens of transform algorithm applications. A specific application algorithm is: setting the target control current value idref of the d-axis current id and the target control current value iqref of the q-axis current iq, and directly participating in the calculation as the target value, the steps are as follows:
1)令idref=0,iqref根据估算出的速度值ωe值与压缩机转速目标值ωref值之间的差值经过PI环节确定。 1) Let idref=0, iqref is determined by the PI link according to the difference between the estimated speed value ωe value and the compressor speed target value ωref value.
2)将iqref与经过克拉克变换、帕克变换得到的压缩机的q轴电流值iq相减,并经过一个PI环节,得到新的iqref值;将idref与经过克拉克变换、帕克变换得到的压缩机的d轴电流值id相减,并经过一个PI环节,得到新的idref值;2) Subtracting iqref from the q-axis current value iq of the compressor obtained by Clark transform and Parker transformation, and obtaining a new iqref value after a PI link; the idref and the compressor obtained by Clark transform and Parker transformation The d-axis current value id is subtracted, and after a PI link, a new idref value is obtained;
3)将新的iqref、idref带入电压方程:计算d轴与q轴电压控制目标值Ud、Uq:3) Bring the new iqref and idref into the voltage equation: Calculate the d-axis and q-axis voltage control target values Ud, Uq:
Ud=Rs*id+Ld*pid-ωe*Lq*iqUd=Rs*id+Ld*pid-ωe*Lq*iq
Uq=Rs*id+Lq*piq+ωe*Ld*id+ωe*ψUq=Rs*id+Lq*piq+ωe*Ld*id+ωe*ψ
其中:Rs是电机绕组电阻,Ld、Lq是电机d轴、q轴电感,pid、piq是电流id、iq的微分,ωe是电机转速,是转子位置角θe的微分值,ψ是电机永磁体磁链。Among them: Rs is the motor winding resistance, Ld, Lq is the motor d-axis, q-axis inductance, pid, piq is the differential of current id, iq, ωe is the motor speed, is the differential value of the rotor position angle θe, ψ is the motor permanent magnet Magnetic flux.
4)将d轴与q轴的控制电压目标值Ud值、Uq值、转子位置角θe带入下4) Bring the control voltage target value Ud value, Uq value, and rotor position angle θe of the d-axis and the q-axis to the next
式,计算出压缩机驱动三相电压
Figure PCTCN2015076199-appb-000008
的目标值;
Equation, calculate the compressor drive three-phase voltage
Figure PCTCN2015076199-appb-000008
Target value
Figure PCTCN2015076199-appb-000009
Figure PCTCN2015076199-appb-000009
Figure PCTCN2015076199-appb-000010
Figure PCTCN2015076199-appb-000010
Figure PCTCN2015076199-appb-000011
Figure PCTCN2015076199-appb-000011
其中
Figure PCTCN2015076199-appb-000012
代表压缩机U、V、W三相的电压矢量
among them
Figure PCTCN2015076199-appb-000012
Represents the voltage vector of the three phases of the compressor U, V, W
根据空间矢量技术根据上述电压矢量值
Figure PCTCN2015076199-appb-000013
得到单相电压的PWM占空比。
According to the space vector technique according to the above voltage vector value
Figure PCTCN2015076199-appb-000013
Get the PWM duty cycle of the single phase voltage.
为方便描述和计算,上述三相电压采用正弦表达方式,不是常见的余弦表达方式,基于正弦与余弦的变换关系,并不影响结果的正确性。For convenience of description and calculation, the above three-phase voltage adopts sinusoidal expression, which is not a common cosine expression. Based on the transformation relationship between sine and cosine, it does not affect the correctness of the result.
基于前述具体应用算法的实例,参见图4,下面详细介绍S1031和S1032步骤:Based on the example of the foregoing specific application algorithm, referring to FIG. 4, the steps S1031 and S1032 are described in detail below:
(1)令FOC磁场定向矢量控制算法中的d轴电流目标值idref=0,q轴电流目标值iqref利用估算出的速度值ωe值与压缩机转速目标值ωref值之间的差值经过PI环节确定;(1) Let the d-axis current target value idref=0 in the FOC field oriented vector control algorithm, and the q-axis current target value iqref use the difference between the estimated speed value ωe value and the compressor speed target value ωref value through PI The link is determined;
(2)将(1)中确定的iqref与Mv相乘作为新的q轴电流目标值iqref,将新的q轴电流目标值iqref与经过克拉克变换、帕克变换得到的压缩机的q轴电流值Iq相减,并经过一个PI环节,得到新的iqref值;将idref与经过克拉克变换、帕克变换得到的压缩机的d轴电流值Id相减,并经过一个PI环节,得到新的idref 值;(2) Multiplying iqref determined in (1) by Mv as the new q-axis current target value iqref, and the new q-axis current target value iqref and the q-axis current value of the compressor obtained by Clark transform and Parker transformation. Iq is subtracted, and a new iqref value is obtained after a PI link; the ddref is subtracted from the d-axis current value Id of the compressor obtained by the Clark transform and the Parker transform, and a new idref is obtained after a PI link. value;
(3)将(2)中新的iqref、idref代入电压方程,计算d轴与q轴电压控制目标值Ud、Uq:(3) Substituting the new iqref and idref in (2) into the voltage equation, and calculating the d-axis and q-axis voltage control target values Ud, Uq:
Ud=Rs*id+Ld*pid-ωe*Lq*iqUd=Rs*id+Ld*pid-ωe*Lq*iq
Uq=Rs*id+Lq*piq+ωe*Ld*id+ωe*ψUq=Rs*id+Lq*piq+ωe*Ld*id+ωe*ψ
其中:Rs是电机绕组电阻,Ld、Lq是电机d轴、q轴电感,pid、piq是电流id、iq的微分,ωe是电机转速,ψ是电机永磁体磁链;Among them: Rs is the motor winding resistance, Ld, Lq is the motor d-axis, q-axis inductance, pid, piq is the differential of current id, iq, ωe is the motor speed, ψ is the motor permanent magnet flux linkage;
(4)将d轴与q轴的控制电压目标值Ud值、Uq值、转子位置角θe代入下式,计算出压缩机驱动三相电压
Figure PCTCN2015076199-appb-000014
的目标值;
(4) Substituting the control voltage target value Ud value, Uq value, and rotor position angle θe of the d-axis and the q-axis into the following equation, and calculating the three-phase voltage of the compressor drive
Figure PCTCN2015076199-appb-000014
Target value
Figure PCTCN2015076199-appb-000015
Figure PCTCN2015076199-appb-000015
Figure PCTCN2015076199-appb-000016
Figure PCTCN2015076199-appb-000016
Figure PCTCN2015076199-appb-000017
Figure PCTCN2015076199-appb-000017
其中
Figure PCTCN2015076199-appb-000018
代表压缩机U、V、W三相的电压矢量;
among them
Figure PCTCN2015076199-appb-000018
Representing the voltage vector of the three phases of the compressor U, V, W;
利用空间矢量技术根据上述电压矢量值
Figure PCTCN2015076199-appb-000019
得到单电压的PWM占空比。
Using space vector techniques based on the above voltage vector values
Figure PCTCN2015076199-appb-000019
Get a single voltage PWM duty cycle.
在具体实施过程中,调制系数值Mv的生成具体可以采用如下方式:In the specific implementation process, the generation of the modulation coefficient value Mv may specifically be as follows:
设置调制系数
Figure PCTCN2015076199-appb-000020
函数
Figure PCTCN2015076199-appb-000021
为构建的函数,
Figure PCTCN2015076199-appb-000022
为交流电电源电压相位;
Setting the modulation factor
Figure PCTCN2015076199-appb-000020
function
Figure PCTCN2015076199-appb-000021
For the built function,
Figure PCTCN2015076199-appb-000022
For the AC power supply voltage phase;
构建的函数
Figure PCTCN2015076199-appb-000023
满足以下条件:实现对逆变器输出功率调制,使输出功率随着相位而变化,在市电半个工频周期内,在电压相位90度时输出功率最大,在0度、180度相位时输出功率最小。
Constructed function
Figure PCTCN2015076199-appb-000023
The following conditions are met: the output power modulation of the inverter is realized, and the output power changes with the phase. In the half cycle of the commercial power, the output power is maximum at the voltage phase of 90 degrees, at 0 degrees and 180 degrees. The output power is minimal.
在实际应用中,函数
Figure PCTCN2015076199-appb-000024
优先采用如下公式:
In practical applications, functions
Figure PCTCN2015076199-appb-000024
The following formula is preferred:
函数
Figure PCTCN2015076199-appb-000025
a+b=1、a≥0、b≥0、N为自然数,
Figure PCTCN2015076199-appb-000026
为交流电电源电压相位。
function
Figure PCTCN2015076199-appb-000025
a+b=1, a≥0, b≥0, N is a natural number,
Figure PCTCN2015076199-appb-000026
It is the phase of the AC power supply voltage.
基于上述方案,本发明中通过使用q轴电流的调制系数Mv来调整q轴电流iq的目标值,并且与电源相位关联,使得输出功率随相位变化:在市电半个工频周期内,在电压相位90度时输出功率最大,在0度、180度相位时输出功率最小,从而提高了功率因素,适当降低LC无源滤波电路中的电容量和电感量,使功率因素和电容量、电感量之间达到一个相对合理的值,从而能够在保证提高功率因素的同时降低产品的成本。Based on the above scheme, in the present invention, the target value of the q-axis current iq is adjusted by using the modulation coefficient Mv of the q-axis current, and is associated with the phase of the power source so that the output power varies with the phase: within half of the power-frequency cycle of the commercial power, The output power is maximum when the voltage phase is 90 degrees, and the output power is minimum when the phase is 0 degrees and 180 degrees, thereby improving the power factor, appropriately reducing the capacitance and inductance in the LC passive filter circuit, and making the power factor and the capacitance and inductance. A relatively reasonable value is achieved between the quantities, thereby reducing the cost of the product while ensuring an increase in power factor.
其次,本具体实施例中还包含弱磁控制,其方法是: Secondly, the present embodiment further includes a field weakening control, the method is:
根据直流侧电压瞬时值Vp的大小设定idref,当实际压缩机驱动电流id满足下式时开始调整其控制目标值idref值:The i dref is set according to the magnitude of the DC side voltage instantaneous value Vp, and the control target value i dref value is adjusted when the actual compressor driving current i d satisfies the following formula:
(Lq×iq)2+(Ld×id+ψ)2=(Vp-k)2/(3×ω2),其中k为大于零且小于Vp的常数,Ld为压缩机的d轴电感、Lq为q轴电感、ω为压缩机转速,ψ为压缩机转子磁链,id为压缩机的d轴电流,iq为压缩机的q轴电流;k值的采用,是为了避免因Vp值的检测误差,使得控制器应该进入弱磁控制而没有进入弱磁控制的情况发生,k值是一个预留偏差电压值;(L q ×i q ) 2 +(L d ×i d +ψ) 2 =(Vp-k) 2 /(3×ω 2 ), where k is a constant greater than zero and less than Vp, and Ld is the compressor D-axis inductance, Lq is q-axis inductance, ω is the compressor speed, ψ is the compressor rotor flux, i d is the d-axis current of the compressor, and i q is the q-axis current of the compressor; the value of k is In order to avoid the detection error of the Vp value, the controller should enter the field weakening control without entering the field weakening control, and the k value is a reserved deviation voltage value;
且idref值的调整使iq、id、Vp、ω值满足以下条件:And the adjustment of the i dref value makes the values of iq, id, Vp, and ω satisfy the following conditions:
(Lq×iq)2+(Ld×id+ψ)2≤(Vp-k)2/(3×ω2);(L q ×i q ) 2 +(L d ×i d +ψ) 2 ≤(Vp-k) 2 /(3×ω 2 );
从而进行并实现实时弱磁控制。Thereby real-time weak magnetic control is performed and realized.
其中,直流侧电压瞬时值Vp可以通过一直流电压检测单元4来获取,具体如图1所示,直流电压检测单元4的输入端与LC无源滤波电路连接,其输出端连接主控MCU6,通过直流电压检测单元4可以检测到直流侧电压瞬时值Vp。The DC side voltage instantaneous value Vp can be obtained by the DC voltage detecting unit 4, as shown in FIG. 1, the input end of the DC voltage detecting unit 4 is connected to the LC passive filter circuit, and the output end thereof is connected to the main control MCU 6. The DC side voltage instantaneous value Vp can be detected by the DC voltage detecting unit 4.
在具体实施过程中,为了提升控制器在不同输出功率段的补偿效果,所述方法还检测主回路电流值对Mv进行修正。In the specific implementation process, in order to improve the compensation effect of the controller in different output power segments, the method also detects that the main loop current value corrects Mv.
具体的修正方式如下:The specific corrections are as follows:
产生修正系数值M:设主回路实际工作电流I的额定值为I0,预设电流值I1、I2,其中I0﹥I1﹥I2﹥0;The correction coefficient value M is generated: the rated value of the actual working current I of the main circuit is I 0 , the preset current values I 1 , I 2 , where I 0 >I 1 >I 2 >0;
修正Mv值,其中q轴电流目标值修正前的调制系数值为Mv1:Correct the Mv value, where the modulation coefficient value before the correction of the q-axis current target value is Mv1:
当I﹥I0时:       Mv=(1+m/100)×Mv1,m为大于1的自然数,When I>I 0 : Mv=(1+m/100)×Mv1, m is a natural number greater than 1,
当I1≥I﹥I2时:   Mv=1,When I 1 ≥ I> I 2 : Mv=1,
当I2≥I时:       Mv=1-(1-n/100)×Mv1,n为大于1的自然数。When I 2 ≥ I: Mv = 1 - (1 - n / 100) × Mv1, n is a natural number greater than 1.
实施例2Example 2
在实施例1的基础上,本发明还提供一种单相变频空调控制器。参见图1,本具体实施例一种单相变频空调控制器中包括主控MCU6、整流桥堆2、三相逆变电路6、LC无源滤波电路、与主控MCU6连接的交流电压检测单元1,外部压缩机的相电流检测信号iu/iv输入主控MCU6,主控MCU6连接有电流检测电路3,主控MCU6通过逆变驱动电路5驱动三相逆变电路6工作,单相交流电源与整流桥堆2连接,LC无源滤波电路连接在整流桥堆2与三相逆变电路6中,LC无源 滤波电路中电容量的总和小于0.5μF/W与最高允许输出功率的积,电感量低于15mH。Based on Embodiment 1, the present invention also provides a single-phase inverter air conditioner controller. Referring to FIG. 1, a single-phase inverter air conditioner controller includes a main control MCU6, a rectifier bridge stack 2, a three-phase inverter circuit 6, an LC passive filter circuit, and an AC voltage detecting unit connected to the main control MCU6. 1. The phase current detection signal iu/iv of the external compressor is input to the main control MCU6, the main control MCU6 is connected with the current detection circuit 3, and the main control MCU6 drives the three-phase inverter circuit 6 through the inverter drive circuit 5 to operate the single-phase AC power supply. Connected to the rectifier bridge stack 2, the LC passive filter circuit is connected in the rectifier bridge stack 2 and the three-phase inverter circuit 6, and the LC is passive The sum of the capacitances in the filter circuit is less than the product of 0.5μF/W and the maximum allowable output power, and the inductance is less than 15mH.
其中电流检测电路3与主控MCU6相连,压缩机相电流iu/iv检测信号输入主控MCU6中,主控MCU6通过逆变驱动电路5驱动三相逆变电路6工作,此工作方式是一种与典型的传统FOC磁场定性矢量控制算法对应的电路连接方式。但不同在于:本发明基于电流型控制的需要,电容与电感均采用较小的值,LC无源滤波环节电容量的总和小于0.5μF/W与最高允许输出功率的积,同时没有有源PFC功率因数校正环节。针对电流型控制方案,由于电解电容是储能元件,不利于电流型控制,故电容量的数值越小越好,但电容量过小,变频逆变器的负载端对电网的干扰越大,电容量值需要进行折中,在本发明中将LC无源滤波电路中电容量的总和设置为小于0.5μF/W与最高允许输出功率的积,既利于电流型的控制,又能够最大化减少变频逆变器的负载端对电网的干扰,而且电容量的减少还能够减少电路的成本。其次,电感量越大电流型控制效果越好,但成本会增大且电感上的工频压降越大,影响有效输出电压,电感量值同样需要进行设计折中,本发明将LC无源滤波电路中的电感量设置为低于15mH,达到折中要求。The current detecting circuit 3 is connected to the main control MCU6, the compressor phase current iu/iv detecting signal is input into the main control MCU6, and the main control MCU6 drives the three-phase inverter circuit 6 through the inverter driving circuit 5, and the working mode is a kind A circuit connection method corresponding to a typical conventional FOC magnetic field qualitative vector control algorithm. However, the difference is that the present invention is based on the need of current type control, and both the capacitance and the inductance adopt a small value, and the sum of the capacitances of the LC passive filter link is less than the product of the maximum allowable output power of 0.5 μF/W, and there is no active PFC. Power factor correction link. For the current-type control scheme, since the electrolytic capacitor is an energy storage component, it is not conducive to current-type control, so the smaller the value of the capacitance is, the better, but the capacitance is too small, and the load terminal of the inverter inverter has more interference with the grid. The capacitance value needs to be compromised. In the present invention, the sum of the capacitances in the LC passive filter circuit is set to be less than 0.5 μF/W and the product of the maximum allowable output power, which is advantageous for current type control and can be minimized. The load side of the inverter inverter interferes with the grid, and the reduction in capacitance can also reduce the cost of the circuit. Secondly, the larger the inductance, the better the current-type control effect, but the cost will increase and the power-frequency voltage drop on the inductor will be larger, which will affect the effective output voltage. The inductance value also needs to be compromised. The invention will be LC passive. The inductance in the filter circuit is set to less than 15mH, which meets the compromise requirement.
为了提高整个滤波部分与逆变部分的稳定性,LC无源滤波电路中串联有一个阻尼电阻。如图2所示,在LC无源滤波环节串联一个阻尼电阻R1,用于减低直至消除由电感与电容构成的电路之间的电压振荡幅度,即降低单相逆变电路供电电源的电压波动,通过阻尼的方式可以显著改善滤波电路的振荡特性,显著降低振荡幅度,同时结合后级逆变驱动控制算法的配合,可以进一步减低甚至消除电压振荡幅度。In order to improve the stability of the entire filter part and the inverter part, a damping resistor is connected in series in the LC passive filter circuit. As shown in FIG. 2, a damping resistor R1 is connected in series in the LC passive filtering section for reducing the voltage oscillation amplitude between the circuit composed of the inductor and the capacitor, that is, reducing the voltage fluctuation of the power supply of the single-phase inverter circuit. Damping can significantly improve the oscillation characteristics of the filter circuit, significantly reduce the amplitude of the oscillation, and combined with the back-stage inverter drive control algorithm, can further reduce or even eliminate the voltage oscillation amplitude.
进一步的,所述阻尼电阻的阻值大于0.08欧姆。Further, the resistance of the damping resistor is greater than 0.08 ohms.
进一步的,所述LC无源滤波电路采用π型LC滤波电路。采用π型LC滤波电路的滤波效果更好。Further, the LC passive filter circuit uses a π-type LC filter circuit. The filtering effect is better by using the π-type LC filter circuit.
实施例3Example 3
与实施例2不同的是,本实施例将整流桥堆串接在LC无源滤波环节中间,即交流电源与LC无源滤波电路连接,LC无源滤波电路与三相逆变电路连接,且整流桥堆连接在LC无源滤波电路中。根据串联电路的工作原理,串联电路中的各串联单元可以调换串联连接顺序,不会影响串联支路的整体等效电路功能,因此整流桥堆2可以串接在LC无源滤波环节中间。 Different from Embodiment 2, in this embodiment, the rectifier bridge stack is connected in series in the middle of the LC passive filter link, that is, the AC power source is connected to the LC passive filter circuit, and the LC passive filter circuit is connected to the three-phase inverter circuit, and The rectifier bridge stack is connected in the LC passive filter circuit. According to the working principle of the series circuit, each series unit in the series circuit can change the serial connection order without affecting the overall equivalent circuit function of the series branch, so the rectifier bridge stack 2 can be connected in series in the middle of the LC passive filtering link.
例如,在实施例2的基础上改变整流桥堆的连接方式如图3所示,整流桥堆2串接在LC无源滤波环节中间,即置于电容C1和电感L1之后,电容C2和阻尼电阻R1之前。For example, the connection mode of the rectifier bridge stack is changed on the basis of Embodiment 2. As shown in FIG. 3, the rectifier bridge stack 2 is connected in series in the middle of the LC passive filter link, that is, after the capacitor C1 and the inductor L1, the capacitor C2 and the damping. Before the resistor R1.
相同或相似的标号对应相同或相似的部件;The same or similar reference numerals correspond to the same or similar parts;
附图中描述位置关系的用于仅用于示例性说明,不能理解为对本专利的限制;The positional relationship is described in the drawings for illustrative purposes only and is not to be construed as limiting the invention;
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。 It is apparent that the above-described embodiments of the present invention are merely illustrative of the present invention and are not intended to limit the embodiments of the present invention. Other variations or modifications of the various forms may be made by those skilled in the art in light of the above description. There is no need and no way to exhaust all of the implementations. Any modifications, equivalent substitutions and improvements made within the spirit and scope of the invention are intended to be included within the scope of the appended claims.

Claims (11)

  1. 一种单相变频空调控制方法,所述方法采用FOC磁场定向矢量控制算法作为三相逆变驱动算法,其特征在于,所述方法包括:A single-phase inverter air conditioner control method, which adopts a FOC field oriented vector control algorithm as a three-phase inverter driving algorithm, characterized in that the method comprises:
    获取压缩机目标转速,并检测单相交流电的电压值;Obtaining the target speed of the compressor and detecting the voltage value of the single-phase alternating current;
    根据单相交流电的电压值提取交流电电压相位;Extracting the phase of the alternating current voltage according to the voltage value of the single-phase alternating current;
    根据交流电电压相位与压缩机目标转速确定q轴电流目标值,参与FOC磁场定向矢量控制算法,其中,确定后的q轴电流目标值与单相交流电相关联,以调整压缩机驱动器的输出功率,使输出功率与单相交流电电压同相变化。The q-axis current target value is determined according to the alternating current voltage phase and the compressor target rotational speed, and participates in the FOC magnetic field oriented vector control algorithm, wherein the determined q-axis current target value is associated with the single-phase alternating current to adjust the output power of the compressor driver. The output power is changed in phase with the single-phase AC voltage.
  2. 根据权利要求1所述的单相变频空调控制方法,其特征在于,根据交流电电压相位与压缩机目标转速确定q轴电流目标值的具体步骤为:The single-phase inverter air conditioner control method according to claim 1, wherein the specific steps of determining the q-axis current target value according to the alternating current voltage phase and the compressor target rotational speed are:
    S1.FOC磁场定向矢量控制算法中,根据压缩机目标转速,确定q轴电流基础目标值iqref,并根据单相电压的相位生成q轴电流目标值的调制系数值Mv;In the S1.FOC field oriented vector control algorithm, the q-axis current base target value iqref is determined according to the compressor target rotational speed, and the modulation coefficient value Mv of the q-axis current target value is generated according to the phase of the single-phase voltage;
    S2.利用S1中确定的q轴电流基础目标值iqref与调制系数Mv相乘,确定q轴电流目标值iqref。S2. Multiplying the q-axis current base target value iqref determined in S1 by the modulation coefficient Mv to determine the q-axis current target value iqref.
  3. 根据权利要求2所述的单相变频空调控制方法,其特征在于,根据单相电压的相位生成q轴电流目标值的调制系数值Mv的具体步骤为:The single-phase inverter air conditioner control method according to claim 2, wherein the specific steps of generating the modulation coefficient value Mv of the q-axis current target value based on the phase of the single-phase voltage are:
    设置调制系数
    Figure PCTCN2015076199-appb-100001
    函数
    Figure PCTCN2015076199-appb-100002
    为构建的函数,
    Figure PCTCN2015076199-appb-100003
    为交流电电源电压相位;
    Setting the modulation factor
    Figure PCTCN2015076199-appb-100001
    function
    Figure PCTCN2015076199-appb-100002
    For the built function,
    Figure PCTCN2015076199-appb-100003
    For the AC power supply voltage phase;
    构建的函数
    Figure PCTCN2015076199-appb-100004
    满足以下条件:实现对逆变器输出功率调制,使输出功率随着相位而变化,在市电半个工频周期内,在电压相位90度时输出功率最大,在0度、180度相位时输出功率最小。
    Constructed function
    Figure PCTCN2015076199-appb-100004
    The following conditions are met: the output power modulation of the inverter is realized, and the output power changes with the phase. In the half cycle of the commercial power, the output power is maximum at the voltage phase of 90 degrees, at 0 degrees and 180 degrees. The output power is minimal.
  4. 根据权利要求3所述的单相变频空调控制方法,其特征在于,The single-phase inverter air conditioner control method according to claim 3, wherein
    函数
    Figure PCTCN2015076199-appb-100005
    a+b=1、a≥0、b≥0、N为自然数,
    Figure PCTCN2015076199-appb-100006
    为交流电电源电压相位。
    function
    Figure PCTCN2015076199-appb-100005
    a+b=1, a≥0, b≥0, N is a natural number,
    Figure PCTCN2015076199-appb-100006
    It is the phase of the AC power supply voltage.
  5. 根据权利要求1所述的单相变频空调控制方法,其特征在于,还包含弱磁控制,其方法是:The single-phase inverter air conditioner control method according to claim 1, further comprising a field weakening control, wherein:
    根据直流侧电压瞬时值Vp的大小设定idref,当实际压缩机驱动电流id满足下式时开始调整其控制目标值idref值:The i dref is set according to the magnitude of the DC side voltage instantaneous value Vp, and the control target value i dref value is adjusted when the actual compressor driving current i d satisfies the following formula:
    (Lq×iq)2+(Ld×id+ψ)2=(Vp-k)2/(3×ω2);(L q ×i q ) 2 +(L d ×i d +ψ) 2 =(Vp-k) 2 /(3×ω 2 );
    其中,k为大于零且小于Vp的常数,Ld为压缩机的d轴电感、Lq为q轴电感、ω为压缩机转速,ψ为压缩机转子磁链,id为压缩机的d轴电流,iq为压缩机的q轴电流;且 idref值的调整使iq、id、Vp、ω值满足以下条件:Where k is a constant greater than zero and less than Vp, Ld is the d-axis inductance of the compressor, Lq is the q-axis inductance, ω is the compressor speed, ψ is the compressor rotor flux, i d is the d-axis current of the compressor , i q is the q-axis current of the compressor; and the adjustment of the i dref value makes the values of iq, id, Vp, and ω satisfy the following conditions:
    (Lq×iq)2+(Ld×id+ψ)2≤(Vp-k)2/(3×ω2);(L q ×i q ) 2 +(L d ×i d +ψ) 2 ≤(Vp-k) 2 /(3×ω 2 );
    从而进行并实现实时弱磁控制。Thereby real-time weak magnetic control is performed and realized.
  6. 根据权利要求2所述的单相变频空调控制方法,其特征在于,所述方法还检测主回路电流值对Mv进行修正。The single-phase inverter air conditioner control method according to claim 2, wherein the method further detects that the main loop current value corrects Mv.
  7. 根据权利要求6所述的单相变频空调控制方法,其特征在于,检测主回路电流值对Mv进行修正的具体步骤为:The single-phase inverter air conditioner control method according to claim 6, wherein the specific steps of detecting the main circuit current value to correct Mv are:
    产生修正系数值M:设主回路实际工作电流I的额定值为I0,预设电流值I1、I2,其中,I0>I1>I2>0;Generating a correction coefficient value M: setting a nominal value of the actual operating current I of the main circuit I 0 , a preset current value I 1 , I 2 , where I 0 >I 1 >I 2 >0;
    修正Mv值,其中q轴电流目标值修正前的调制系数值为Mv1:Correct the Mv value, where the modulation coefficient value before the correction of the q-axis current target value is Mv1:
    当I>I0时:Mv=(1+m/100)×Mv1,m为大于1的自然数;When I>I 0 : Mv=(1+m/100)×Mv1, m is a natural number greater than 1;
    当I1≥I>I2时:Mv=1;When I 1 ≥ I> I 2 : Mv=1;
    当I2≥I时:Mv=1-(1-n/100)×Mv1,n为大于1的自然数。When I 2 ≥ I: Mv = 1 - (1 - n / 100) × Mv1, n is a natural number greater than 1.
  8. 一种单相变频空调控制器,包括主控MCU、整流桥堆、三相逆变电路、LC无源滤波电路、与主控MCU连接的交流实时电压检测单元,外部压缩机的相电流检测信号输入主控MCU,主控MCU连接有主回路电流检测电路,主控MCU通过逆变驱动电路驱动三相逆变电路工作,其特征在于,主控MCU采用权利要求1-7任一项所述的控制方法进行控制,单相交流电源与整流桥堆连接,LC无源滤波电路连接在整流桥堆与单相逆变电路中,或者交流电源与LC无源滤波电路连接,LC无源滤波电路与三相逆变电路连接,且整流桥堆连接在LC无源滤波电路中;A single-phase inverter air conditioner controller, comprising a main control MCU, a rectifier bridge stack, a three-phase inverter circuit, an LC passive filter circuit, an AC real-time voltage detection unit connected to the main control MCU, and a phase current detection signal of the external compressor The main control MCU is connected to the main control MCU, and the main control MCU is connected to the main circuit current detection circuit, and the main control MCU drives the three-phase inverter circuit to work through the inverter drive circuit, wherein the main control MCU adopts any one of claims 1-7. The control method is controlled, the single-phase AC power supply is connected with the rectifier bridge stack, the LC passive filter circuit is connected in the rectifier bridge stack and the single-phase inverter circuit, or the AC power source is connected with the LC passive filter circuit, and the LC passive filter circuit is connected. Connected to a three-phase inverter circuit, and the rectifier bridge stack is connected in the LC passive filter circuit;
    LC无源滤波电路中电容量的总和小于0.5μF/W与最高允许输出功率的积,电感量低于15mH。The sum of the capacitances in the LC passive filter circuit is less than the product of 0.5μF/W and the maximum allowable output power, and the inductance is less than 15mH.
  9. 根据权利要求8所述的单相变频空调控制器,其特征在于,LC无源滤波电路中串联有一个阻尼电阻。The single-phase inverter air conditioner controller according to claim 8, wherein a damping resistor is connected in series in the LC passive filter circuit.
  10. 根据权利要求9所述的单相变频空调控制器,其特征在于,所述阻尼电阻的阻值大于0.08欧姆。The single-phase inverter air conditioner controller according to claim 9, wherein the damping resistor has a resistance greater than 0.08 ohms.
  11. 根据权利要求8至10中任一项所述的单相变频空调控制器,其特征在于,所述LC无源滤波电路采用π型LC滤波电路。 The single-phase inverter air conditioner controller according to any one of claims 8 to 10, wherein the LC passive filter circuit uses a π-type LC filter circuit.
PCT/CN2015/076199 2014-09-30 2015-04-09 Single-phase variable-frequency air conditioner control method and controller WO2016050047A1 (en)

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CN201420574534.0U CN204100485U (en) 2014-09-30 2014-09-30 A kind of single-phase variable frequency air-conditioner controller

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