WO2016041210A1 - Système et procédé d'inspection de la qualité pour un produit de cigarette ou un bout filtre - Google Patents

Système et procédé d'inspection de la qualité pour un produit de cigarette ou un bout filtre Download PDF

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Publication number
WO2016041210A1
WO2016041210A1 PCT/CN2014/086994 CN2014086994W WO2016041210A1 WO 2016041210 A1 WO2016041210 A1 WO 2016041210A1 CN 2014086994 W CN2014086994 W CN 2014086994W WO 2016041210 A1 WO2016041210 A1 WO 2016041210A1
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WO
WIPO (PCT)
Prior art keywords
sampling
sample
control subsystem
filter rod
test
Prior art date
Application number
PCT/CN2014/086994
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English (en)
Chinese (zh)
Inventor
王慧
武怡
冯斌
侯明
Original Assignee
红云红河烟草(集团)有限责任公司
上海帕夫曼自动化仪器有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 红云红河烟草(集团)有限责任公司, 上海帕夫曼自动化仪器有限公司 filed Critical 红云红河烟草(集团)有限责任公司
Priority to GB1706095.5A priority Critical patent/GB2545857B/en
Priority to PCT/CN2014/086994 priority patent/WO2016041210A1/fr
Publication of WO2016041210A1 publication Critical patent/WO2016041210A1/fr

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    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
    • A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00

Definitions

  • the present invention relates to a detection system and method, and more particularly to a quality inspection system and method for a cigarette article or filter rod.
  • one type is one-to-one system configuration. That is, one sampling measurement system performs the product process quality detection and control corresponding to one of the manufacturing machines; the other is a one-to-many system configuration, that is, one measurement system corresponds to multiple remote samplers, and samples are taken through the pipeline.
  • one-to-one system configuration that is, one sampling measurement system performs the product process quality detection and control corresponding to one of the manufacturing machines
  • the other is a one-to-many system configuration, that is, one measurement system corresponds to multiple remote samplers, and samples are taken through the pipeline.
  • one-to-many system structure, one measuring system corresponds to a plurality of remote samplers, the sample is transmitted to a shared measuring system through a pneumatic pipe to complete the measurement
  • the disadvantage is that a fixed sampler and a conveying pipe need to be installed in the production workshop.
  • the system structure is complex, the operation and maintenance and construction cost are high, and the current pneumatic pipeline transmission technical solution is only applicable to the transmission of the filter rod.
  • the pneumatic emission will lead to sample damage or process index change, and the current one-to-many measurement system and The ambient temperature at which the machine is placed may cause parameter measurement errors such as sample suction resistance and ventilation that are affected by changes in ambient temperature, and may not truly reflect the test results.
  • the present invention provides an innovative cigarette product or filter rod quality detecting system and a method for realizing the same.
  • the present invention provides a cigarette article or filter rod quality detecting system comprising a mobile platform having an automatic directional driving device, a control system, a wireless data communication device, a comprehensive testing device, and a sampling robot device.
  • the control system includes a communication control subsystem, a navigation control subsystem, a measurement control subsystem, and a sampling control subsystem.
  • the integrated testing device, the sampling robot device and the control system are mounted on a mobile platform having an automatic directional driving device, the output of the navigation control subsystem is connected to the input end of the automatic directional driving device, and the output of the sampling control subsystem is connected to the sampling robot Device At the input end, the output of the measurement control subsystem is connected to the input end of the integrated test device, and the communication control subsystem is connected to the wireless data communication device.
  • the sampling robot device is provided with a lifting drive that can be driven to move up and down, adjust and control the sampling robot to raise or lower.
  • a mobile platform having an auto-directional drive is driven by a drive wheel coupled to a servo motor that is coupled to a rotary encoder to transmit a rotational angle vector signal to the navigation control subsystem to calculate travel speed and distance.
  • the traveling direction of the mobile platform is controlled by a servo electric bogie, and a steering wheel is mounted on the bogie.
  • the output end of the rotary encoder of the servo electric bogie is connected to the input end of the navigation control subsystem.
  • the navigation control subsystem controls the traveling direction of the mobile platform according to the direction angle vector signal.
  • the mobile platform sets the front-end laser safety detection sensor and the back-end ultrasonic radar to detect obstacles and personnel during the avoidance of travel.
  • the rear end of the mobile platform is equipped with a battery pack and a micro air compressor that can be quickly replaced to provide power for system operation.
  • the bottom is provided with a charging contact. When the system is idle, it automatically moves to the charging station for charging.
  • the front end of the mobile platform is provided with a pneumatic plug and a signal composite connection quick plug for connecting the speed pulse signal of the air compressor and the belt of the product manufacturing machine.
  • the comprehensive test device includes a sample inlet unit, a process index test unit, and a sample collection device.
  • the process index test unit includes a weight measurement unit, a circumference, a length and a roundness test unit, a resistance and ventilation test unit, and a moisture and density test unit.
  • the structure is that the sample inlet unit is connected to the inlet of one of the process index test units, and the outlet of the process index test unit is connected to the entrance of the next process index test unit, and the last process index is measured.
  • the outlet of the test unit is connected to the sample collection device to form a measurement path for the sample.
  • the samples to be inspected are entered by the sample inlet unit, and each process index is tested one by one by the process index test unit, and finally collected by the sample collection device.
  • the invention also provides a method for detecting the quality of a cigarette article or a filter rod, comprising the following steps:
  • the navigation control subsystem controls the automatic directional driving device connected thereto, and moves the mobile platform to the sampling point of the designated cigarette or filter rod making machine according to the preset motion trajectory;
  • the sampling control subsystem controls the sampling robot device connected thereto, takes the sample from the product manufacturing machine and transmits it to the sample inlet unit of the integrated testing device;
  • the measurement control subsystem controls the integrated test device connected to it, conducts the test of the sample process index, and obtains the test result;
  • the communication control subsystem controls the wireless data communication device connected thereto, and transmits the test result data to the database for processing;
  • the detection system determines whether the sample is sampled to meet the set quantity requirement, and if not, returns to step 4 to continue sampling; if yes, proceeds to the next step;
  • the detection system determines whether to perform the next product manufacturing machine detection. If yes, return to step 2 to restart; if not, the detection system returns to the charging station for standby.
  • the comprehensive test device has four process index test units, including weight test unit, circumference, length and roundness test unit, resistance and ventilation test unit, and moisture and density.
  • the test unit constitutes the test path for the sample.
  • the samples to be inspected are entered by the sample inlet unit, and each process index is tested one by one by each process index test unit, and finally collected by the sample collection device.
  • the moisture density test unit and the ventilation unit are set to the off state during the sampling measurement, and the sample does not need to be tested for ventilation and moisture density.
  • the technical solution provided by the invention innovatively designs and improves the fixed positioning measurement system and the fixed installation sampling system in the prior art, and designs the sampling system and the detection system as an automatic navigation system, and realizes one measuring system to complete more.
  • the quality inspection and control of the product manufacturing machine eliminates the systematic error caused by the simultaneous use of multiple measurement systems, and realizes the sampling and measurement at one time.
  • the detection system and the detection method reduce the measurement error caused by the temperature change, and solve the problem.
  • the long-distance transmission problem between sample sampling and measurement eliminates the problem of sample damage caused by sample transmission, improves the maintainability of the system, and facilitates management, effectively reducing the calibration work intensity of the measurement system, improving work efficiency, and reducing Cost of production.
  • Figure 1 is a structural block diagram of a cigarette product or filter rod quality detecting system
  • Figure 2 is a flow chart of a method for detecting the quality of a cigarette article or a filter rod
  • Figure 3 is a schematic structural view of a comprehensive test device for a cigarette sample detection system
  • Figure 4 is a schematic diagram of the motion trajectory of the sampling point in the detection method
  • Figure 5 shows the state of the detection system.
  • the detection system consists of an integrated central control system that uses a motion control system to control the mobile platform (1), wireless data communication device (2), integrated test device (3) and sampling robot device (4).
  • the sampling robot device (4), the moving platform (1) is driven by the driving wheel (6) connected to the servo motor, and the driving wheel (6) is connected to a rotary encoder to transmit the rotation angle vector signal to the navigation control subsystem to calculate the travel. Speed and distance.
  • the traveling direction of the mobile platform (1) is controlled by a servo electric bogie on which a steering wheel (7) is mounted, and the output of the rotary encoder of the servo electric bogie is connected to the input end of the navigation control subsystem, the bogie
  • the direction rotary encoder detects the output direction angle vector signal
  • the navigation control subsystem controls the traveling direction of the mobile platform (1) according to the direction angle vector signal
  • the laser safety detection sensor is disposed at the front of the mobile platform (1) 10) and the rear ultrasonic radar (11), used to detect obstacles and personnel during the avoidance of travel, the battery pack and the micro air compressor installed at the rear of the mobile platform to provide power for the system operation, and the charging touch at the bottom Point, when the system is idle, it automatically moves to the charging station for charging.
  • the front end of the mobile platform is provided with air pressure and signal composite connection. The quick plug is used to turn on the compressed air and the speed pulse signal of the manufacturing machine belt.
  • the sampling robot (4) is provided with a lifting drive (5) that is capable of driving up and down to adjust and control the sampling robot to raise or lower.
  • the front end of the sampling robot device (4) is provided with a vacuum suction cup (8) through which a sample (9) such as a cigarette sample or a filter rod sample is taken.
  • the system first initializes, and the motion trajectory of the sampling point is prepared according to the detection requirements of the cigarette sample.
  • the navigation control subsystem controls the automatic directional drive connected to it to move the platform (1) Traveling to a sampling point of a designated cigarette or filter rod making machine according to a preset motion trajectory, the sampling control subsystem controls the sampling robot device (4) connected thereto, takes the sample (9) from the product manufacturing machine and transmits it to the comprehensive testing device.
  • the sample inlet unit (12), the measurement control subsystem controls the integrated test device (3) connected thereto, as shown in FIG. 3, performs the test of the sample process index, and each process index test unit completes the test of each process index one by one.
  • the test result is obtained, and the communication control subsystem controls the wireless data communication device (2) connected thereto, and transmits the test result data to the database for processing, and completes a sampling test of the cigarette sample.
  • the trajectory of the sample sampling point is shown in Figure 4.
  • the detection system and the detection method can realize the detection of the cigarette products produced by the plurality of product manufacturing machines according to the needs of the user.

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Food Science & Technology (AREA)
  • Medicinal Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Manipulator (AREA)
  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)

Abstract

L'invention concerne un système et un procédé d'inspection de la qualité pour des produits de cigarettes ou des bouts filtres, le système d'inspection comprenant une plate-forme mobile (1) comportant un dispositif d'entraînement directionnel automatique, un système de commande, un dispositif de communication de données sans fil (2), un dispositif de test complet (3) et un manipulateur d'échantillonnage (4). Un système d'inspection unique peut inspecter et contrôler la qualité d'une pluralité de machines de fabrication de produits en navigant automatiquement entre un système d'échantillonnage et un système d'inspection. Le système d'inspection élimine les erreurs système causées par l'utilisation simultanée d'une pluralité de systèmes d'inspection et réalise un échantillonnage et une mesure ponctuels, tout en réduisant les erreurs de mesure dues à des changements de température, résolvant le problème du transport de longue distance entre l'échantillonnage et la mesure, évitant l'endommagement d'échantillon pendant le transport de l'échantillon, réduisant de manière efficace la charge de travail d'étalonnage du système d'inspection, améliorant l'efficacité de fonctionnement, et réduisant les coûts de production.
PCT/CN2014/086994 2014-09-19 2014-09-19 Système et procédé d'inspection de la qualité pour un produit de cigarette ou un bout filtre WO2016041210A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
GB1706095.5A GB2545857B (en) 2014-09-19 2014-09-19 Quality inspection system and method for cigarette products or filter tips
PCT/CN2014/086994 WO2016041210A1 (fr) 2014-09-19 2014-09-19 Système et procédé d'inspection de la qualité pour un produit de cigarette ou un bout filtre

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN2014/086994 WO2016041210A1 (fr) 2014-09-19 2014-09-19 Système et procédé d'inspection de la qualité pour un produit de cigarette ou un bout filtre

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WO2016041210A1 true WO2016041210A1 (fr) 2016-03-24

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN112741363A (zh) * 2020-12-22 2021-05-04 红云红河烟草(集团)有限责任公司 一种卷烟烟支自动取样方法
CN112741364A (zh) * 2020-12-22 2021-05-04 红云红河烟草(集团)有限责任公司 一种烟支长度在线测量方法

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112741363A (zh) * 2020-12-22 2021-05-04 红云红河烟草(集团)有限责任公司 一种卷烟烟支自动取样方法
CN112741364A (zh) * 2020-12-22 2021-05-04 红云红河烟草(集团)有限责任公司 一种烟支长度在线测量方法

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GB2545857A (en) 2017-06-28
GB2545857B (en) 2020-10-07

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