WO2016037341A1 - Data interface metal housing, machining method thereof and machining device - Google Patents

Data interface metal housing, machining method thereof and machining device Download PDF

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Publication number
WO2016037341A1
WO2016037341A1 PCT/CN2014/086300 CN2014086300W WO2016037341A1 WO 2016037341 A1 WO2016037341 A1 WO 2016037341A1 CN 2014086300 W CN2014086300 W CN 2014086300W WO 2016037341 A1 WO2016037341 A1 WO 2016037341A1
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WO
WIPO (PCT)
Prior art keywords
core
metal
segment
flat tube
tube
Prior art date
Application number
PCT/CN2014/086300
Other languages
French (fr)
Chinese (zh)
Inventor
文洁
何自坚
Original Assignee
深圳市大富精工有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市大富精工有限公司 filed Critical 深圳市大富精工有限公司
Priority to PCT/CN2014/086300 priority Critical patent/WO2016037341A1/en
Priority to CN201480081900.1A priority patent/CN106716731B/en
Publication of WO2016037341A1 publication Critical patent/WO2016037341A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/50Bases; Cases formed as an integral body
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors

Definitions

  • the invention relates to the technical field of metal casings, in particular to a metal casing of a data interface, a processing method thereof and a processing device.
  • a pipe expansion and shrinkage technique for the production of a profiled product having a stretching depth to width ratio greater than 3 times, a pipe expansion and shrinkage technique is generally employed, which overcomes the disadvantage that the product material exceeds the limit by the slight deformation of the pipe.
  • the pipe expansion and shrinkage technology directly forms the shape of the product by utilizing the slight expansion and contraction of the pipe wall, and in this way, it also overcomes the defects of wrinkling of the product due to the stretching material.
  • the prior art expansion tube shrinkage technique can only be used in a round tube and cannot be used in the production of a flat tube.
  • the technical problem to be solved by the present invention is to provide a metal casing of a data interface, a processing method thereof and a processing device, which can form a metal tube with a complicated and complicated metal tube having poor tensile properties, and prevent wrinkles of the metal flat tube, and at the same time
  • This embodiment can be applied to the production of flat tubes of various shapes.
  • a technical solution adopted by the present invention is to provide a method for processing a metal casing of a data interface, the method comprising the steps of: providing a metal flat tube; and arranging the metal flat tube on the core, Wherein the core is provided with at least two core segments of different cross-sectional dimensions along the axial direction of the core; the metal flat tubes are pressed by the at least two cavities and the cores to squeeze the metal flat tubes along the axis of the core Pressed into metal pipe segments corresponding to the respective core segments.
  • the step of providing a metal flat tube comprises: providing a metal round tube; and extruding the metal round tube into a metal flat tube along a radial direction of the metal round tube.
  • the step of using at least two cavities and a core to press the metal flat tube comprises: a tube expanding process for expanding the cross-sectional dimension of the metal flat tube, a shrink tube process for reducing the cross-sectional size of the metal flat tube, and the use At least one or a combination of a tube expansion or shrink tube forming process for forming an enlarged or reduced metal flat tube.
  • the core comprises a first core segment, a second core segment and a third core segment sequentially connected in the axial direction of the core, wherein the first core segment is at least one dimension perpendicular to the axis direction of the core
  • the upper cross-sectional dimension is larger than the third core segment, and the cross-sectional dimension of the second core segment in at least one dimension gradually becomes larger during the process from the third core segment to the first core segment; using at least two cavities
  • the step of pressing the metal flat tube with the core comprises: arranging the metal flat tube on the third core portion, wherein the metal flat tube has a smaller cross-sectional dimension in at least one dimension than the first core portion;
  • the cavity and the core are combined to press the metal flat tube, so that the metal flat tube is expanded and set on the first core portion through the action of the second core portion.
  • the step of squeezing the metal flat tube by using at least two cavities and the core further comprises: using the second cavity and the core to press and press the outer surface of the first metal pipe section of the first core segment; The inner surface of the first metal pipe segment and the outer surface of the first core segment are attached to each other.
  • the step of pressing the metal flat tube by using at least two cavities and the core further comprises: using the third cavity and the core to press and press the outer surface of the second metal pipe segment of the second core segment; The inner surface of the second metal pipe segment and the outer surface of the second core segment are attached to each other.
  • the step of pressing the metal flat tube by using at least two cavities and the core further comprises: using the fourth cavity and the core to press and press the outer surface of the third metal pipe section of the third core segment; The inner surface of the third metal pipe segment and the outer surface of the third core segment are brought into contact with each other.
  • the core further comprises a fourth core segment connected to one end of the third core segment away from the second core segment, and the cross-sectional dimension of the fourth core segment is gradually smaller in a direction away from the third core segment;
  • the step of pressing the metal flat tube with the at least two cavities and the core further comprises: using the fifth cavity and the core to press and press the outer surface of the fourth metal pipe section of the fourth core segment so that The inner surface of the fourth metal pipe segment and the outer surface of the fourth core segment are attached to each other.
  • the step of using the fifth cavity and the core to press and press the outer surface of the fourth metal pipe segment of the fourth core segment is the step of utilizing the first cavity and the core to press the metal flat pipe
  • the third cavity is executed between the step of collating with the core and the extruded metal flat tube.
  • a processing device for a metal casing of a data interface comprising: a support platform, the support platform is provided with a core, wherein the core is along the core
  • the core section is provided with at least two core sections of different cross-sectional dimensions, and allows the metal flat tube to be processed to be sleeved on the core; at least two extrusion stations, each of which has a cavity;
  • the mechanism is configured to drive the support platform between different extrusion stations, so that the core and the cavity of different extrusion stations cooperate to press the metal flat tube, and then the metal flat tube is extruded along the axis direction of the core Metal pipe segments corresponding to the respective core segments.
  • At least two extrusion stations include: a expansion tube station for expanding the cross-sectional size of the metal flat tube, a shrink tube station for reducing the cross-sectional size of the metal flat tube, and a metal flat for expanding or contracting
  • the tube is at least one or a combination of a formed expansion tube or a shrink tube forming station.
  • the core comprises a first core segment, a second core segment and a third core segment sequentially connected in the axial direction of the core, wherein the first core segment is at least one dimension perpendicular to the axis direction of the core
  • the upper cross-sectional dimension is larger than the third-type core segment, and the cross-sectional dimension of the second-type core segment in at least one dimension gradually becomes larger during the process from the third-type core segment to the first-type core segment, and the metal flat tube is sleeved on In the third core segment, wherein the cross section of the metal flat tube in at least one dimension is smaller than the first core segment, at least two extrusion stations are provided with a expansion tube station, and the expansion tube station is provided with the first cavity portion The first cavity and the core are combined with the extruded metal flat tube, so that the metal flat tube is expanded and set on the first core portion by the action of the second core segment.
  • At least two extrusion stations include a first expansion tube forming station, the first expansion tube forming station is provided with a second cavity, and the second cavity and the core are sleeved and sleeved on the first core segment The outer surface of the first metal pipe section such that the inner surface of the first metal pipe section and the outer surface of the first core section are attached to each other.
  • At least two extrusion stations include a second expansion tube forming station, the second expansion tube forming station is provided with a third cavity, and the third cavity and the core are sleeved and sleeved on the second core segment The outer surface of the second metal pipe segment such that the inner surface of the second metal pipe segment and the outer surface of the second core segment abut each other.
  • At least two extrusion stations include a third expansion tube forming station, the third expansion tube forming station is provided with a fourth cavity, and the fourth cavity and the core are sleeved and sleeved on the third core segment
  • the outer surface of the third metal pipe segment is such that the inner surface of the third metal pipe segment and the outer surface of the third core segment are attached to each other.
  • the core further comprises a fourth core segment connected to one end of the third core segment away from the second core segment, and the cross-sectional dimension of the fourth core segment is gradually smaller in a direction away from the third core segment.
  • At least two extrusion stations include a shrinking station, and the shrinking station is provided with a fifth cavity, and the fifth cavity is combined with the core to be sleeved outside the fourth metal pipe segment of the fourth core segment
  • the surface is such that the inner surface of the fourth metal pipe segment and the outer surface of the fourth core segment are attached to each other.
  • the shrinking pipe station is located between the expansion pipe station and the first expansion pipe forming station.
  • the device further comprises a loading station for cutting the metal flat tube to be processed on the core, and a loading station for cutting the processed metal flat tube from the processing unit. Remove the core.
  • the transmission mechanism is an indexing disc, and at least two pressing stations are arranged around the circumference of the indexing disc at a circumferential interval of the indexing disc, and the supporting platform is arranged on the indexing disc and is rotated by the indexing disc. Drive between at least two extrusion stations.
  • another technical solution adopted by the present invention is to provide a metal outer casing of a data interface formed by a metal flat tube without joint seams, wherein the metal outer casing includes an axial direction along the metal flat tube At least two metal pipe segments of different cross-sectional dimensions.
  • the metal casing comprises a first metal pipe section, a second metal pipe section and a third metal pipe section sequentially connected along an axial direction of the metal flat pipe, wherein the first metal pipe section is in at least one dimension perpendicular to an axial direction of the metal flat pipe
  • the cross-sectional dimension is larger than the third metal pipe section, and the cross-sectional dimension of the second metal pipe section in at least one dimension gradually becomes larger during the process from the third metal pipe section to the first metal pipe section.
  • the metal casing further comprises a fourth metal pipe section connected to one end of the third metal pipe section away from the second metal pipe section, and the cross-sectional dimension of the fourth metal pipe section is gradually reduced in a direction away from the third metal pipe section.
  • the outer surface of the fourth metal pipe section is in a rounded shape.
  • the outer surface of the second metal pipe section is curved inwardly from the first metal pipe section to the third metal pipe section.
  • the data interface is a USB data interface.
  • the invention has the beneficial effects that, different from the prior art, the invention firstly sleeves the metal flat tube on the core, wherein the core is provided with at least two core segments of different cross-sectional dimensions along the axial direction of the core. Then, the metal flat tube is pressed by using at least two cavities and a core to press the metal flat tube along the axial direction of the core into metal tube segments respectively corresponding to the respective core segments.
  • the present invention can form a metal casing with a complicated and complicated metal pipe having poor tensile properties by stepwise extrusion of the metal flat pipe, and prevent the metal flat pipe from wrinkling, and the present embodiment can be applied to each The production of flat tubes of various shapes.
  • FIG. 1 is a schematic structural diagram of a processing apparatus for a metal casing of a data interface according to an embodiment of the present invention
  • FIG. 2 is a schematic structural view of the support platform shown in FIG. 1;
  • Figure 3 is a schematic structural view of a metal flat tube to be processed
  • Figure 4 is a schematic structural view of a core and a processed metal flat tube
  • Figure 5 is a schematic structural view of an extrusion member
  • Figure 6 is a schematic structural view of the upper mold
  • Figure 7 is a schematic view showing the structure when the core and the cavity are combined to press the metal flat tube
  • FIG. 12 is a flowchart of a method for processing a metal casing of a data interface according to an embodiment of the present invention
  • FIG 13 is a detailed flow chart of step S3 of the processing method shown in Figure 12;
  • Figure 14 is a schematic view showing the structure of a processed metal casing.
  • FIG. 1 is a schematic structural diagram of a metal casing processing apparatus for a data interface according to an embodiment of the present invention.
  • the metal casing processing apparatus 100 of the data interface of the present embodiment includes a support platform 101, at least two stations 102, and a transmission mechanism 103.
  • FIG. 2 is a schematic structural view of the support platform shown in FIG. 1 .
  • the support platform 101 includes a base 110, a guide post 112, and a positioning block 113.
  • At least one core 111 is also disposed on the support platform 101.
  • the core 111, the guide post 112 and the positioning block 113 are disposed on the base 110.
  • the core 111 is provided with at least two core segments of different cross-sectional dimensions along the axial direction of the core, and allows the metal flat tube 200 to be processed. (shown in FIG. 3) is sleeved on the core 111.
  • the guide post 112 is used to guide the movement of the upper mold (described below) and the positioning block 113 is used to position the upper mold.
  • the support platform 101 corresponds to the lower mold.
  • At least two stations 102 may include a loading station 1, at least two extrusion stations, a blanking station 7, and an empty station 8.
  • the extrusion station of the embodiment has five extrusion stations 2-6.
  • the support platform 101 may be one or more, preferably, the number of the support platforms 101 may be the same as the number of the stations 102.
  • the loading station 1 is used for arranging the metal flat tube 200 to be processed on the core 111.
  • the blanking station 7 is used to remove the processed metal flat tube 300 (shown in FIG. 4) from the core 111.
  • a robot 12 can be disposed, and the robot 12 sleeves the metal flat tube 200 to be processed on the core 111.
  • a robot 13 may be provided, and the robot 13 removes the processed flat metal tube 300 from the core 111.
  • the extrusion station 2-6 includes a tube expansion station for expanding the cross-sectional size of the metal flat tube, a shrink tube station for reducing the cross-sectional size of the metal flat tube, and a molding tube for expanding or contracting the metal flat tube At least one or a combination of expansion tubes or shrink tube forming stations.
  • the number and type of specific pressing stations are set according to the shape and structure of the core 111.
  • Each station 102 includes an extrusion 121 and an upper mold 122.
  • FIG. 5 is a schematic structural view of the extrusion member 121
  • FIG. 6 is a schematic structural view of the upper mold 122.
  • the extrusion member 121 may include a gas-liquid boosting cylinder 1211, a pressure mechanism 1212, and a support member 1213.
  • the steam-liquid boosting cylinder 1211 is used to power the pressure mechanism 1212
  • the pressure mechanism 1212 is used to press the upper mold 122
  • the support member 1213 is used to support the transmission mechanism 103 to prevent the transmission mechanism 103 from being deformed.
  • the upper mold 122 is provided with a cavity 1220. It should be understood that the configuration of the cavities 1220 at different extrusion stations is different. It is specifically set according to the structure of the extruded core 111.
  • the transmission mechanism 103 is configured to drive the support platform 101 between different extrusion stations, so that the core 111 and the cavity 1220 of different extrusion stations cooperate with the extrusion of the metal flat tube 200, thereby The metal flat tube 200 is extruded in the axial direction of the core 111 into metal tube segments respectively corresponding to the respective core segments.
  • the transmission mechanism 103 of the embodiment is an indexing disc, and the pressing station 2-6 is disposed around the circumference of the indexing disc at a circumferential interval of the indexing disc.
  • the supporting platform 101 is disposed on the indexing disc and passes the indexing. The disc rotation is driven between the extrusion stations 2-6.
  • FIG. 7 is a schematic structural view of the core 111 and the cavity 1220 when the metal flat tube 200 is pressed.
  • the upper mold 122 presses down the metal flat tube 200 as shown in FIG. 2, so that the core 111 on the support platform 101 is pressed into the metal flat tube 200. It becomes a metal flat tube 300.
  • the transmission mechanism 103 then drives the support platform 101 to the subsequent extrusion station 3-6, so that the metal flat tube 300 with the core 111 nested on the support platform 101 cooperates with the cavity 1220 of different extrusion stations. Squeeze and gradually complete the forming operation of the metal casing.
  • FIG. 4 is a schematic structural view of the processed metal flat tube 300, which is also a schematic structural view of the core 111.
  • the core 111 of the present embodiment includes a first core segment 114, a second core segment 115, and a third core segment 116 which are sequentially connected in the axial direction of the core 111.
  • the cross-sectional dimension of the first core segment 114 in at least one dimension perpendicular to the axial direction of the core 111 is greater than the third core segment 116, and the cross-sectional dimension of the second core segment 115 in at least one dimension is from the third The core segment 116 gradually becomes larger during the process of the first core segment 114.
  • the robot 12 sets the metal flat tube 200 to be processed on the third core segment 116, wherein the cross-sectional dimension of the metal flat tube 200 in at least one dimension is smaller than the first Core segment 114.
  • the transmission structure 103 drives the support platform 101 to the extrusion station 2, the extrusion station 2 is a expansion tube station, and the corresponding upper mold 122 is provided with a first cavity 1221 (shown in FIG. 6).
  • a cavity 1221 is pressed with the core 111 to press the metal flat tube 200, so that the metal flat tube 200 is expanded and disposed on the first core segment 114 by the action of the second core segment 115, and the preliminary metal flat tube 300 is obtained. .
  • the transmission structure 103 drives the support platform 101 to the extrusion station 3, and the extrusion station 3 is a first expansion tube forming station, and the corresponding upper mold 122 is provided with a second cavity 1222 (as shown in FIG. 8).
  • the second cavity 1222 and the core 111 are sleeved and sleeved on the outer surface of the first metal pipe segment 301 of the first core segment 114 such that the inner surface of the first metal pipe segment 301 and the first core segment 111 The outer surfaces of each other fit together.
  • the transmission structure 103 drives the support platform 101 to the extrusion station 4, and the extrusion station 4 is a second expansion tube forming station, and the corresponding upper mold 122 is provided with a third cavity 1223 (as shown in FIG. 9).
  • the third cavity 1223 and the core 111 are sleeved and sleeved on the outer surface of the second metal pipe section 302 of the second core segment 115 such that the inner surface of the second metal pipe segment 302 and the second core segment 115 The outer surfaces of each other fit together.
  • the transmission structure 103 drives the support platform 101 to the extrusion station 5, and the extrusion station 5 is a third expansion tube forming station, and the corresponding upper mold 122 is provided with a fourth cavity 1224 (as shown in FIG. 10).
  • the fourth cavity 1224 and the core 11 are pressed and sleeved on the outer surface of the third metal pipe section 303 of the third core segment 116 such that the inner surface of the third metal pipe section 303 and the third core segment 116 The outer surfaces of each other fit together.
  • the core 111 further includes a fourth core segment 117 coupled to an end of the third core segment 116 remote from the second core segment 115, the cross-sectional dimension of the fourth core segment 117 being in a direction away from the third core segment 116. Gradually become smaller.
  • the transmission structure 103 drives the support platform 101 to the pressing station 6, the pressing station 6 is a shrinking station, and the corresponding upper mold 122 has a fifth cavity 1225 (as shown in FIG. 11).
  • the five-cavity 1225 and the core 111 are sleeved and sleeved on the outer surface of the fourth metal pipe section 304 of the fourth core segment 117 such that the inner surface of the fourth metal pipe section 304 and the outer surface of the fourth core segment 117 Fit each other.
  • the extrusion station 3 can also be set as the shrinking station, and the subsequent extrusion station 4-6 is the expansion station, even if the shrinking station is located at the expansion station and the first expansion forming station. between.
  • the metal flat tube is first expanded, and then the metal flat tube is extruded step by step, and the special-shaped metal tube with poor tensile properties can be made into a metal outer casing, and the metal flat tube is prevented.
  • the present embodiment can be applied to the production of flat tubes of various shapes.
  • the embodiment of the invention provides a new tube expansion tube shrinking process, which can solve the problem that the stretching mold can not be stretched after the stretching coefficient is exceeded, and is not limited by the material stretching coefficient, and only requires the product shape to expand in the metal. Within the compression capacity, the arc transition of different cross sections of the metal can be realized, which enriches the appearance of the product.
  • the metal casing can be a metal pipe without joint seams, and is suitable for various data interface shells, and is particularly suitable for high-strength spring steel. Tool steel, high-manganese steel, etc. are curved surfaces of the metal casing of the material, and its strength and anti-deformation ability are more than twice that of ordinary iron and stainless steel.
  • the present invention also provides a method of processing a metal casing of a data interface based on the processing apparatus 100 described above, as specifically shown in FIG.
  • the processing method of the embodiment of the present invention includes the following steps:
  • Step S1 providing a metal flat tube.
  • a metal round tube is provided, and the metal round tube is extruded into a metal flat tube along a radial direction of the metal round tube.
  • the metal round tube may be a seamless metal round tube.
  • Step S2 The metal flat tube is sleeved on the core, wherein the core is provided with at least two core segments of different cross-sectional dimensions along the axial direction of the core.
  • the core comprises a first core segment, a second core segment and a third core segment sequentially connected in the axial direction of the core, wherein the first core segment is at least one dimension perpendicular to the axis direction of the core
  • the upper cross-sectional dimension is greater than the third core segment, and the cross-sectional dimension of the second core segment in at least one dimension gradually increases during the process from the third core segment to the first core segment.
  • the core further includes a fourth core segment coupled to one end of the third core segment away from the second core segment, the cross-sectional dimension of the fourth core segment being progressively smaller in a direction away from the second core segment.
  • Step S3 using at least two cavities and a core to press the metal flat tube to press the metal flat tube along the axial direction of the core into metal tube segments respectively corresponding to the respective core segments.
  • a tube expanding process for expanding the cross-sectional size of the metal flat tube a shrinking tube process for reducing the cross-sectional size of the metal flat tube, and a tube for forming the expanded or reduced metal flat tube or At least one or a combination of shrink tube forming processes.
  • the step specifically includes the following steps:
  • Step S31 The metal flat tube is sleeved on the third core segment, wherein the metal flat tube has a smaller cross-sectional dimension in at least one dimension than the first core portion.
  • Step S32 using the first cavity and the core to press and extrude the metal flat tube, so that the metal flat tube is expanded and set on the first core portion through the action of the second core segment.
  • Step S33 using the second cavity and the core to press and press the outer surface of the first metal pipe segment of the first core segment so that the inner surface of the first metal pipe segment and the outer surface of the first core segment are mutually fit.
  • Step S34 using the third cavity and the core to press and press the outer surface of the second metal pipe segment of the second core segment so that the inner surface of the second metal pipe segment and the outer surface of the second core segment are mutually fit.
  • Step S35 using the fourth cavity and the core to press and press the outer surface of the third metal pipe segment of the third core segment so that the inner surface of the third metal pipe segment and the outer surface of the third core segment are mutually fit.
  • Step S36 using the fifth cavity and the core to press and press the outer surface of the fourth metal pipe segment of the fourth core segment so that the inner surface of the fourth metal pipe segment and the outer surface of the fourth core segment are mutually fit.
  • step S36 can be performed between step S32 and step S33.
  • the metal flat tube is first expanded, and then the metal flat tube is extruded step by step, and the special-shaped metal tube with poor tensile properties can be made into a metal outer casing, and the metal flat tube is prevented.
  • the present embodiment can be applied to the production of flat tubes of various shapes.
  • the present invention also provides a metal casing made of a data interface made by the processing method and processing equipment described above.
  • the metal casing 300 is formed by a metal flat tube without joint seams, wherein The metal casing 300 includes at least two metal pipe sections of different cross-sectional dimensions disposed along the axial direction of the metal flat pipe.
  • the metal casing 300 includes a first metal pipe section 301, a second metal pipe section 302 and a third metal pipe section 303 which are sequentially connected in the axial direction of the metal casing, wherein the first metal pipe section 301 is at least perpendicular to the axial direction of the metal casing 300.
  • the cross-sectional dimension in one dimension is greater than the third metal tube section 303, and the cross-sectional dimension of the second metal tube section 302 in at least one dimension gradually increases during the process from the third metal tube section 303 to the first metal tube section 301.
  • the metal casing 300 further includes a fourth metal pipe section 304 connected to one end of the third metal pipe section 303 remote from the second metal pipe section 302, and the cross-sectional dimension of the fourth metal pipe 304 is gradually reduced in a direction away from the third metal pipe section 302.
  • the outer surface of the fourth metal pipe section 304 is preferably in a rounded shape.
  • the outer surface of the second metal pipe section 302 may also be curved inwardly from the first metal pipe section 301 to the third metal pipe section 303.
  • the material of the metal casing 300 may include at least one of spring steel, tool steel, and high manganese steel.
  • the metal case can be used for USB (Universal Serial Bus, Universal Serial Bus) data interface, as a metal casing of the USB data interface, of course, can also be applied to other types of data interfaces, and is not specifically limited herein.
  • USB Universal Serial Bus
  • USB data interface Universal Serial Bus

Abstract

A data interface metal housing, machining method thereof and machining device, the machining method comprising the following steps: providing a metal flat tube (200); sleeving the metal flat tube (200) on a mold core (111), the mold core (111) being provided with, in an axial direction thereof, at least two mold core sections (114, 115, 116, 117) having different sectional dimensions; and utilizing at least two cavities (1221, 1222, 1223, 1224, 1225) to cooperate with the mold core (111) to extrude the metal flat tube (200), such that the metal flat tube (200) is extruded along the axial direction of the mold core (111) into metal tube sections (301, 302, 303, 304) respectively corresponding to each mold core section (114, 115, 116, 117). The method extrudes a metal tube by steps, thus manufacturing a complex irregularly-shaped metal tube having a poor stretchability into the metal housing having different shapes, and preventing a metal tube fracture.

Description

数据接口的金属外壳、其加工方法及加工设备 Metal casing of data interface, processing method thereof and processing equipment
【技术领域】[Technical Field]
本发明涉及金属外壳技术领域,特别是涉及一种数据接口的金属外壳、其加工方法及加工设备。The invention relates to the technical field of metal casings, in particular to a metal casing of a data interface, a processing method thereof and a processing device.
【背景技术】 【Background technique】
现有技术中,在制作金属外壳时,通常采用模具拉伸的制作方法,该种方法对材料拉伸系数要求很高,产品在拉伸过程中如果超出拉伸系数极限,材料将爆裂,并且该种方法不能实现拉伸深度与宽度比大于3倍的异型复杂的产品的制作。In the prior art, when manufacturing a metal casing, a method of forming a mold is generally used, which requires a high tensile modulus of the material, and if the product exceeds the limit of the stretching coefficient during the stretching process, the material will burst, and This method cannot realize the production of a heterogeneous product with a stretching depth to width ratio greater than 3 times.
现有技术中,针对拉伸深度与宽度比大于3倍的异型复杂的产品的制作,通常采用扩管缩管技术,其以管的微量变形克服模具拉伸使产品材料超过极限的缺点。扩管缩管技术利用管壁微量膨胀及收缩直接形成产品外形,通过这种方式同时也克服产品由于拉伸材料而起皱的不良。但是现有技术的扩管缩管技术只能用于圆管中,不能用于扁管的制作。In the prior art, for the production of a profiled product having a stretching depth to width ratio greater than 3 times, a pipe expansion and shrinkage technique is generally employed, which overcomes the disadvantage that the product material exceeds the limit by the slight deformation of the pipe. The pipe expansion and shrinkage technology directly forms the shape of the product by utilizing the slight expansion and contraction of the pipe wall, and in this way, it also overcomes the defects of wrinkling of the product due to the stretching material. However, the prior art expansion tube shrinkage technique can only be used in a round tube and cannot be used in the production of a flat tube.
【发明内容】 [Summary of the Invention]
本发明主要解决的技术问题是提供一种数据接口的金属外壳、其加工方法及加工设备,可以将拉伸性能差的异型复杂的金属管制成金属外壳,并且防止了金属扁管起皱,同时,本实施例能够适用于各种形状的扁管的制作。The technical problem to be solved by the present invention is to provide a metal casing of a data interface, a processing method thereof and a processing device, which can form a metal tube with a complicated and complicated metal tube having poor tensile properties, and prevent wrinkles of the metal flat tube, and at the same time This embodiment can be applied to the production of flat tubes of various shapes.
为解决上述技术问题,本发明采用的一个技术方案是:提供一种数据接口的金属外壳的加工方法,该方法包括以下步骤:提供一金属扁管;将金属扁管套设在型芯上,其中型芯沿型芯的轴线方向设置有至少两个不同截面尺寸的型芯段;利用至少两个型腔与型芯配合挤压金属扁管,以将金属扁管沿型芯的轴线方向挤压成分别与各型芯段对应的金属管段。In order to solve the above technical problem, a technical solution adopted by the present invention is to provide a method for processing a metal casing of a data interface, the method comprising the steps of: providing a metal flat tube; and arranging the metal flat tube on the core, Wherein the core is provided with at least two core segments of different cross-sectional dimensions along the axial direction of the core; the metal flat tubes are pressed by the at least two cavities and the cores to squeeze the metal flat tubes along the axis of the core Pressed into metal pipe segments corresponding to the respective core segments.
其中,提供一金属扁管的步骤包括:提供一金属圆管;沿金属圆管的径向方向将金属圆管挤压成金属扁管。Wherein, the step of providing a metal flat tube comprises: providing a metal round tube; and extruding the metal round tube into a metal flat tube along a radial direction of the metal round tube.
其中,利用至少两个型腔与型芯配合挤压金属扁管的步骤包括:用于扩大金属扁管的截面尺寸的胀管工艺、用于缩小金属扁管的截面尺寸的缩管工艺以及用于对扩大或缩小的金属扁管进行成型的胀管或缩管成型工艺中的至少一个或组合。Wherein, the step of using at least two cavities and a core to press the metal flat tube comprises: a tube expanding process for expanding the cross-sectional dimension of the metal flat tube, a shrink tube process for reducing the cross-sectional size of the metal flat tube, and the use At least one or a combination of a tube expansion or shrink tube forming process for forming an enlarged or reduced metal flat tube.
其中,型芯包括沿型芯的轴线方向依次连接的第一型芯段、第二型芯段和第三型芯段,其中第一型芯段在垂直于型芯的轴线方向的至少一个维度上的截面尺寸大于第三型芯段,第二型芯段在至少一个维度上的截面尺寸在从第三型芯段到第一型芯段的过程中逐渐变大;利用至少两个型腔与型芯配合挤压金属扁管的步骤包括:将金属扁管套设在第三型芯段上,其中金属扁管在至少一个维度上的截面尺寸小于第一型芯段;利用第一型腔与型芯配合挤压金属扁管,以使金属扁管经第二型芯段的作用膨胀成套设于第一型芯段上。Wherein the core comprises a first core segment, a second core segment and a third core segment sequentially connected in the axial direction of the core, wherein the first core segment is at least one dimension perpendicular to the axis direction of the core The upper cross-sectional dimension is larger than the third core segment, and the cross-sectional dimension of the second core segment in at least one dimension gradually becomes larger during the process from the third core segment to the first core segment; using at least two cavities The step of pressing the metal flat tube with the core comprises: arranging the metal flat tube on the third core portion, wherein the metal flat tube has a smaller cross-sectional dimension in at least one dimension than the first core portion; The cavity and the core are combined to press the metal flat tube, so that the metal flat tube is expanded and set on the first core portion through the action of the second core portion.
其中,利用至少两个型腔与型芯配合挤压金属扁管的步骤进一步包括:利用第二型腔与型芯配合挤压套设于第一型芯段的第一金属管段的外表面,以使第一金属管段的内表面与第一型芯段的外表面彼此贴合。The step of squeezing the metal flat tube by using at least two cavities and the core further comprises: using the second cavity and the core to press and press the outer surface of the first metal pipe section of the first core segment; The inner surface of the first metal pipe segment and the outer surface of the first core segment are attached to each other.
其中,利用至少两个型腔与型芯配合挤压金属扁管的步骤进一步包括:利用第三型腔与型芯配合挤压套设于第二型芯段的第二金属管段的外表面,以使第二金属管段的内表面与第二型芯段的外表面彼此贴合。Wherein, the step of pressing the metal flat tube by using at least two cavities and the core further comprises: using the third cavity and the core to press and press the outer surface of the second metal pipe segment of the second core segment; The inner surface of the second metal pipe segment and the outer surface of the second core segment are attached to each other.
其中,利用至少两个型腔与型芯配合挤压金属扁管的步骤进一步包括:利用第四型腔与型芯配合挤压套设于第三型芯段的第三金属管段的外表面,以使第三金属管段的内表面与第三型芯段的外表面彼此贴合。Wherein, the step of pressing the metal flat tube by using at least two cavities and the core further comprises: using the fourth cavity and the core to press and press the outer surface of the third metal pipe section of the third core segment; The inner surface of the third metal pipe segment and the outer surface of the third core segment are brought into contact with each other.
其中,型芯进一步包括连接于第三型芯段的远离第二型芯段一端的第四型芯段,第四型芯段的截面尺寸在远离第三型芯段的方向上逐渐变小;利用至少两个型腔与型芯配合挤压金属扁管的步骤进一步包括:利用第五型腔与型芯配合挤压套设于第四型芯段的第四金属管段的外表面,以使第四金属管段的内表面与第四型芯段的外表面彼此贴合。Wherein, the core further comprises a fourth core segment connected to one end of the third core segment away from the second core segment, and the cross-sectional dimension of the fourth core segment is gradually smaller in a direction away from the third core segment; The step of pressing the metal flat tube with the at least two cavities and the core further comprises: using the fifth cavity and the core to press and press the outer surface of the fourth metal pipe section of the fourth core segment so that The inner surface of the fourth metal pipe segment and the outer surface of the fourth core segment are attached to each other.
其中,利用第五型腔与型芯配合挤压套设于第四型芯段的第四金属管段的外表面的步骤在利用第一型腔与型芯配合挤压金属扁管的步骤与利用第三型腔与型芯配合挤压金属扁管的步骤之间执行。Wherein, the step of using the fifth cavity and the core to press and press the outer surface of the fourth metal pipe segment of the fourth core segment is the step of utilizing the first cavity and the core to press the metal flat pipe The third cavity is executed between the step of collating with the core and the extruded metal flat tube.
为解决上述技术问题,本发明采用的另一个技术方案是:提供一种数据接口的金属外壳的加工设备,该设备包括:支撑平台,支撑平台上设置有型芯,其中型芯沿型芯的轴线方向设置有至少两个不同截面尺寸的型芯段,并允许待加工的金属扁管套设于型芯上;至少两个挤压工位,每一挤压工位设置有一型腔;传动机构,用于在不同挤压工位之间传动支撑平台,以使型芯与不同挤压工位的型腔配合挤压金属扁管,进而将金属扁管沿型芯的轴线方向挤压成分别与各型芯段对应的金属管段。In order to solve the above technical problem, another technical solution adopted by the present invention is to provide a processing device for a metal casing of a data interface, the device comprising: a support platform, the support platform is provided with a core, wherein the core is along the core The core section is provided with at least two core sections of different cross-sectional dimensions, and allows the metal flat tube to be processed to be sleeved on the core; at least two extrusion stations, each of which has a cavity; The mechanism is configured to drive the support platform between different extrusion stations, so that the core and the cavity of different extrusion stations cooperate to press the metal flat tube, and then the metal flat tube is extruded along the axis direction of the core Metal pipe segments corresponding to the respective core segments.
其中,至少两个挤压工位包括:用于扩大金属扁管的截面尺寸的胀管工位、用于缩小金属扁管的截面尺寸的缩管工位以及用于对扩大或缩小的金属扁管进行成型的胀管或缩管成型工位中的至少一个或组合。Wherein, at least two extrusion stations include: a expansion tube station for expanding the cross-sectional size of the metal flat tube, a shrink tube station for reducing the cross-sectional size of the metal flat tube, and a metal flat for expanding or contracting The tube is at least one or a combination of a formed expansion tube or a shrink tube forming station.
其中,型芯包括沿型芯的轴线方向依次连接的第一型芯段、第二型芯段和第三型芯段,其中第一型芯段在垂直于型芯的轴线方向的至少一个维度上的截面尺寸大于第三型芯段,第二型芯段在至少一个维度上的截面尺寸在从第三型芯段到第一型芯段的过程中逐渐变大,金属扁管套设在第三型芯段上,其中金属扁管在至少一个维度上的截面尺寸小于第一型芯段,至少两个挤压工位设置有胀管工位,胀管工位设置有第一型腔,第一型腔与型芯配合挤压金属扁管,以使金属扁管经第二型芯段的作用膨胀成套设于第一型芯段上。Wherein the core comprises a first core segment, a second core segment and a third core segment sequentially connected in the axial direction of the core, wherein the first core segment is at least one dimension perpendicular to the axis direction of the core The upper cross-sectional dimension is larger than the third-type core segment, and the cross-sectional dimension of the second-type core segment in at least one dimension gradually becomes larger during the process from the third-type core segment to the first-type core segment, and the metal flat tube is sleeved on In the third core segment, wherein the cross section of the metal flat tube in at least one dimension is smaller than the first core segment, at least two extrusion stations are provided with a expansion tube station, and the expansion tube station is provided with the first cavity portion The first cavity and the core are combined with the extruded metal flat tube, so that the metal flat tube is expanded and set on the first core portion by the action of the second core segment.
其中,至少两个挤压工位包括第一胀管成型工位,第一胀管成型工位设置有第二型腔,第二型腔与型芯配合挤压套设于第一型芯段的第一金属管段的外表面,以使第一金属管段的内表面与第一型芯段的外表面彼此贴合。Wherein, at least two extrusion stations include a first expansion tube forming station, the first expansion tube forming station is provided with a second cavity, and the second cavity and the core are sleeved and sleeved on the first core segment The outer surface of the first metal pipe section such that the inner surface of the first metal pipe section and the outer surface of the first core section are attached to each other.
其中,至少两个挤压工位包括第二胀管成型工位,第二胀管成型工位设置有第三型腔,第三型腔与型芯配合挤压套设于第二型芯段的第二金属管段的外表面,以使第二金属管段的内表面与第二型芯段的外表面彼此贴合。Wherein, at least two extrusion stations include a second expansion tube forming station, the second expansion tube forming station is provided with a third cavity, and the third cavity and the core are sleeved and sleeved on the second core segment The outer surface of the second metal pipe segment such that the inner surface of the second metal pipe segment and the outer surface of the second core segment abut each other.
其中,至少两个挤压工位包括第三胀管成型工位,第三胀管成型工位设置有第四型腔,第四型腔与型芯配合挤压套设于第三型芯段的第三金属管段的外表面,以使第三金属管段的内表面与第三型芯段的外表面彼此贴合。Wherein, at least two extrusion stations include a third expansion tube forming station, the third expansion tube forming station is provided with a fourth cavity, and the fourth cavity and the core are sleeved and sleeved on the third core segment The outer surface of the third metal pipe segment is such that the inner surface of the third metal pipe segment and the outer surface of the third core segment are attached to each other.
其中,型芯进一步包括连接于第三型芯段的远离第二型芯段一端的第四型芯段,第四型芯段的截面尺寸在远离第三型芯段的方向上逐渐变小,至少两个挤压工位包括缩管工位,缩管工位设置有第五型腔,利用第五型腔与型芯配合挤压套设于第四型芯段的第四金属管段的外表面,以使第四金属管段的内表面与第四型芯段的外表面彼此贴合。Wherein, the core further comprises a fourth core segment connected to one end of the third core segment away from the second core segment, and the cross-sectional dimension of the fourth core segment is gradually smaller in a direction away from the third core segment. At least two extrusion stations include a shrinking station, and the shrinking station is provided with a fifth cavity, and the fifth cavity is combined with the core to be sleeved outside the fourth metal pipe segment of the fourth core segment The surface is such that the inner surface of the fourth metal pipe segment and the outer surface of the fourth core segment are attached to each other.
其中,缩管工位位于胀管工位和第一胀管成型工位之间。Wherein, the shrinking pipe station is located between the expansion pipe station and the first expansion pipe forming station.
其中,设备进一步包括一上料工位和一下料工位,上料工位用于将待加工的金属扁管套设于型芯上,下料工位用于将加工后的金属扁管从型芯上取下。Wherein, the device further comprises a loading station for cutting the metal flat tube to be processed on the core, and a loading station for cutting the processed metal flat tube from the processing unit. Remove the core.
其中,传动机构为一分度盘,至少两个挤压工位绕分分度盘的周向间隔设置于分度盘的外围,支撑平台设置于分度盘上,并通过分度盘转动在至少两个挤压工位之间进行传动。Wherein, the transmission mechanism is an indexing disc, and at least two pressing stations are arranged around the circumference of the indexing disc at a circumferential interval of the indexing disc, and the supporting platform is arranged on the indexing disc and is rotated by the indexing disc. Drive between at least two extrusion stations.
为解决上述技术问题,本发明采用的又一个技术方案是:提供一种数据接口的金属外壳,金属外壳由无连接缝的金属扁管形成,其中,金属外壳包括沿金属扁管的轴线方向设置的至少两个不同截面尺寸的金属管段。In order to solve the above technical problem, another technical solution adopted by the present invention is to provide a metal outer casing of a data interface formed by a metal flat tube without joint seams, wherein the metal outer casing includes an axial direction along the metal flat tube At least two metal pipe segments of different cross-sectional dimensions.
其中,金属外壳包括沿金属扁管的轴线方向依次连接第一金属管段、第二金属管段和第三金属管段,其中,第一金属管段在垂直于金属扁管的轴线方向的至少一个维度上的截面尺寸大于第三金属管段,第二金属管段在至少一个维度上的截面尺寸在从第三金属管段到第一金属管段的过程中逐渐变大。Wherein the metal casing comprises a first metal pipe section, a second metal pipe section and a third metal pipe section sequentially connected along an axial direction of the metal flat pipe, wherein the first metal pipe section is in at least one dimension perpendicular to an axial direction of the metal flat pipe The cross-sectional dimension is larger than the third metal pipe section, and the cross-sectional dimension of the second metal pipe section in at least one dimension gradually becomes larger during the process from the third metal pipe section to the first metal pipe section.
其中,金属外壳进一步包括连接于第三金属管段的远离第二金属管段一端的第四金属管段,第四金属管段的截面尺寸在远离第三金属管段的方向上逐渐变小。Wherein, the metal casing further comprises a fourth metal pipe section connected to one end of the third metal pipe section away from the second metal pipe section, and the cross-sectional dimension of the fourth metal pipe section is gradually reduced in a direction away from the third metal pipe section.
其中,第四金属管段的外表面呈收拢的圆角状。Wherein, the outer surface of the fourth metal pipe section is in a rounded shape.
其中,第二金属管段的外表面为自第一金属管段到第三金属管段呈向内凹进的曲面状。Wherein, the outer surface of the second metal pipe section is curved inwardly from the first metal pipe section to the third metal pipe section.
其中,数据接口为USB数据接口。The data interface is a USB data interface.
本发明的有益效果是:区别于现有技术的情况,本发明首先将金属扁管套设在型芯上,其中型芯沿型芯的轴线方向设置有至少两个不同截面尺寸的型芯段,然后利用至少两个型腔与型芯配合挤压金属扁管,以将金属扁管沿型芯的轴线方向挤压成分别与各型芯段对应的金属管段。由此,本发明通过分步对金属扁管进行挤压,可以将拉伸性能差的异型复杂的金属管制成金属外壳,并且防止了金属扁管起皱,同时,本实施例能够适用于各种形状的扁管的制作。The invention has the beneficial effects that, different from the prior art, the invention firstly sleeves the metal flat tube on the core, wherein the core is provided with at least two core segments of different cross-sectional dimensions along the axial direction of the core. Then, the metal flat tube is pressed by using at least two cavities and a core to press the metal flat tube along the axial direction of the core into metal tube segments respectively corresponding to the respective core segments. Thus, the present invention can form a metal casing with a complicated and complicated metal pipe having poor tensile properties by stepwise extrusion of the metal flat pipe, and prevent the metal flat pipe from wrinkling, and the present embodiment can be applied to each The production of flat tubes of various shapes.
【附图说明】 [Description of the Drawings]
图1是本发明实施例提供的一种数据接口的金属外壳的加工设备的结构示意图;1 is a schematic structural diagram of a processing apparatus for a metal casing of a data interface according to an embodiment of the present invention;
图2是图1所示的支撑平台的结构示意图;2 is a schematic structural view of the support platform shown in FIG. 1;
图3是待加工的金属扁管的结构示意图;Figure 3 is a schematic structural view of a metal flat tube to be processed;
图4是型芯和加工后的金属扁管的结构示意图;Figure 4 is a schematic structural view of a core and a processed metal flat tube;
图5是挤压件的结构示意图;Figure 5 is a schematic structural view of an extrusion member;
图6是上模具的结构示意图;Figure 6 is a schematic structural view of the upper mold;
图7是型芯与型腔配合挤压金属扁管时的结构示意图;Figure 7 is a schematic view showing the structure when the core and the cavity are combined to press the metal flat tube;
图8—图11分别是第二型腔到第五型腔的结构示意图;8 to 11 are schematic structural views of the second cavity to the fifth cavity, respectively;
图12是本发明实施例提供的一种数据接口的金属外壳的加工方法的流程图;12 is a flowchart of a method for processing a metal casing of a data interface according to an embodiment of the present invention;
图13是图12所示的加工方法的步骤S3的具体流程图;Figure 13 is a detailed flow chart of step S3 of the processing method shown in Figure 12;
图14是加工得到的金属外壳的结构示意图。Figure 14 is a schematic view showing the structure of a processed metal casing.
【具体实施方式】 【detailed description】
在说明书及权利要求书当中使用了某些词汇来指称特定的组件。所属领域中的技术人员应可理解,制造商可能会用不同的名词来称呼同样的组件。本说明书及权利要求书并不以名称的差异来作为区分组件的方式,而是以组件在功能上的差异来作为区分的基准。下面结合附图和实施例对本发明进行详细说明。Certain terms are used throughout the description and claims to refer to the particular embodiments. Those skilled in the art will appreciate that a manufacturer may refer to the same component by a different noun. The present specification and claims do not use the difference in names as a means of distinguishing components, but rather as a basis for distinguishing between functional differences of components. The invention will now be described in detail in conjunction with the drawings and embodiments.
请参阅图1,图1是本发明实施例提供的一种数据接口的金属外壳的加工设备的结构示意图。如图1所示,本实施例的数据接口的金属外壳的加工设备100包括支撑平台101、至少两个工位102以及传动机构103。Please refer to FIG. 1. FIG. 1 is a schematic structural diagram of a metal casing processing apparatus for a data interface according to an embodiment of the present invention. As shown in FIG. 1, the metal casing processing apparatus 100 of the data interface of the present embodiment includes a support platform 101, at least two stations 102, and a transmission mechanism 103.
请一并参阅图2,图2是图1所示的支撑平台的结构示意图。如图2所示,支撑平台101包括底座110、导柱112以及定位块113。支撑平台101上还设置有至少一个型芯111。其中,型芯111、导柱112以及定位块113设置在底座110上,型芯111沿型芯的轴线方向设置有至少两个不同截面尺寸的型芯段,并允许待加工的金属扁管200(如图3所示)套设于型芯111上。导柱112用于引导上模具(由下文所述)的运动,定位块113用于对上模具定位。本实施例中,支撑平台101相当于下模具。Please refer to FIG. 2 together. FIG. 2 is a schematic structural view of the support platform shown in FIG. 1 . As shown in FIG. 2, the support platform 101 includes a base 110, a guide post 112, and a positioning block 113. At least one core 111 is also disposed on the support platform 101. Wherein, the core 111, the guide post 112 and the positioning block 113 are disposed on the base 110. The core 111 is provided with at least two core segments of different cross-sectional dimensions along the axial direction of the core, and allows the metal flat tube 200 to be processed. (shown in FIG. 3) is sleeved on the core 111. The guide post 112 is used to guide the movement of the upper mold (described below) and the positioning block 113 is used to position the upper mold. In this embodiment, the support platform 101 corresponds to the lower mold.
本实施例中,至少两个工位102可以包括上料工位1、至少两个挤压工位、下料工位7以及空工位8。其中,本实施例的挤压工位为5个,分别挤压工位2-6。In this embodiment, at least two stations 102 may include a loading station 1, at least two extrusion stations, a blanking station 7, and an empty station 8. Among them, the extrusion station of the embodiment has five extrusion stations 2-6.
其中,支撑平台101可以为一个或多个,优选的,其数量可以和工位102的数量相同。The support platform 101 may be one or more, preferably, the number of the support platforms 101 may be the same as the number of the stations 102.
其中,上料工位1用于将待加工的金属扁管200套设于型芯111上。下料工位7用于将加工后的金属扁管300(如图4所示)从型芯111上取下。具体而言,在上料工位1处,可以设置有机械手12,机械手12将待加工的金属扁管200套设于型芯111上。在下料工位7处,也可以设置有机械手13,机械手13将加工后的金属扁管300从型芯111上取下。The loading station 1 is used for arranging the metal flat tube 200 to be processed on the core 111. The blanking station 7 is used to remove the processed metal flat tube 300 (shown in FIG. 4) from the core 111. Specifically, at the loading station 1, a robot 12 can be disposed, and the robot 12 sleeves the metal flat tube 200 to be processed on the core 111. At the unloading station 7, a robot 13 may be provided, and the robot 13 removes the processed flat metal tube 300 from the core 111.
挤压工位2-6包括用于扩大金属扁管的截面尺寸的胀管工位、用于缩小金属扁管的截面尺寸的缩管工位以及用于对扩大或缩小的金属扁管进行成型的胀管或缩管成型工位中的至少一个或组合。The extrusion station 2-6 includes a tube expansion station for expanding the cross-sectional size of the metal flat tube, a shrink tube station for reducing the cross-sectional size of the metal flat tube, and a molding tube for expanding or contracting the metal flat tube At least one or a combination of expansion tubes or shrink tube forming stations.
具体挤压工位的数量和类型是根据型芯111的形状结构而设置。The number and type of specific pressing stations are set according to the shape and structure of the core 111.
每一工位102均包括挤压件121和上模具122。具体请一并参阅图5和图6所示,其中,图5是挤压件121的结构示意图,图6是上模具122的结构示意图。首先如图5所示,挤压件121可包括气液增压缸1211、压力机构1212以及支撑件1213。其中,汽液增压缸1211用于为压力机构1212提供动力,压力机构1212用于对上模具122进行挤压,支撑件1213用于支撑传动机构103,防止传动机构103变形。Each station 102 includes an extrusion 121 and an upper mold 122. For details, please refer to FIG. 5 and FIG. 6. FIG. 5 is a schematic structural view of the extrusion member 121, and FIG. 6 is a schematic structural view of the upper mold 122. First, as shown in FIG. 5, the extrusion member 121 may include a gas-liquid boosting cylinder 1211, a pressure mechanism 1212, and a support member 1213. The steam-liquid boosting cylinder 1211 is used to power the pressure mechanism 1212, the pressure mechanism 1212 is used to press the upper mold 122, and the support member 1213 is used to support the transmission mechanism 103 to prevent the transmission mechanism 103 from being deformed.
如图6所示,上模具122设置有型腔1220。应理解,不同挤压工位上的型腔1220的结构是不同的。其具体根据挤压的型芯111的结构设置。As shown in FIG. 6, the upper mold 122 is provided with a cavity 1220. It should be understood that the configuration of the cavities 1220 at different extrusion stations is different. It is specifically set according to the structure of the extruded core 111.
请再参阅图1所示,传动机构103用于在不同挤压工位之间传动支撑平台101,以使型芯111与不同挤压工位的型腔1220配合挤压金属扁管200,进而将金属扁管200沿型芯111的轴线方向挤压成分别与各型芯段对应的金属管段。Referring to FIG. 1 again, the transmission mechanism 103 is configured to drive the support platform 101 between different extrusion stations, so that the core 111 and the cavity 1220 of different extrusion stations cooperate with the extrusion of the metal flat tube 200, thereby The metal flat tube 200 is extruded in the axial direction of the core 111 into metal tube segments respectively corresponding to the respective core segments.
本实施例的传动机构103为一分度盘,挤压工位2-6绕分度盘的周向间隔设置于分度盘的外围,支撑平台101设置于分度盘上,并通过分度盘转动在挤压工位2-6之间进行传动。The transmission mechanism 103 of the embodiment is an indexing disc, and the pressing station 2-6 is disposed around the circumference of the indexing disc at a circumferential interval of the indexing disc. The supporting platform 101 is disposed on the indexing disc and passes the indexing. The disc rotation is driven between the extrusion stations 2-6.
具体而言,请参阅图7所示,图7是型芯111与型腔1220配合挤压金属扁管200时的结构示意图。首先在如图1所示的挤压工位2中,上模具122将如图2所示的金属扁管200往下压,使得支撑平台101上的型芯111压入金属扁管200内,变成了金属扁管300。进而传动机构103将支撑平台上101传动到后续的挤压工位3-6上,使得支撑平台101上的嵌套有型芯111的金属扁管300与不同挤压工位的型腔1220配合挤压,逐步完成金属外壳的成形操作。Specifically, referring to FIG. 7 , FIG. 7 is a schematic structural view of the core 111 and the cavity 1220 when the metal flat tube 200 is pressed. First, in the extrusion station 2 shown in FIG. 1, the upper mold 122 presses down the metal flat tube 200 as shown in FIG. 2, so that the core 111 on the support platform 101 is pressed into the metal flat tube 200. It becomes a metal flat tube 300. The transmission mechanism 103 then drives the support platform 101 to the subsequent extrusion station 3-6, so that the metal flat tube 300 with the core 111 nested on the support platform 101 cooperates with the cavity 1220 of different extrusion stations. Squeeze and gradually complete the forming operation of the metal casing.
请再参阅图4所示,由于金属扁管是由型芯111与型腔1220配合挤压制程的,因此,加工后的金属扁管的结构与型芯111的结构相同。所以图4为加工后的金属扁管300的结构示意图,同样为型芯111的结构示意图。如图4所示,本实施例的型芯111包括沿型芯111的轴线方向依次连接的第一型芯段114、第二型芯段115和第三型芯段116。其中第一型芯段114在垂直于型芯111的轴线方向的至少一个维度上的截面尺寸大于第三型芯段116,第二型芯段115在至少一个维度上的截面尺寸在从第三型芯段116到第一型芯段114的过程中逐渐变大。Referring to FIG. 4 again, since the metal flat tube is formed by the extrusion process of the core 111 and the cavity 1220, the structure of the processed metal flat tube is the same as that of the core 111. Therefore, FIG. 4 is a schematic structural view of the processed metal flat tube 300, which is also a schematic structural view of the core 111. As shown in FIG. 4, the core 111 of the present embodiment includes a first core segment 114, a second core segment 115, and a third core segment 116 which are sequentially connected in the axial direction of the core 111. Wherein the cross-sectional dimension of the first core segment 114 in at least one dimension perpendicular to the axial direction of the core 111 is greater than the third core segment 116, and the cross-sectional dimension of the second core segment 115 in at least one dimension is from the third The core segment 116 gradually becomes larger during the process of the first core segment 114.
承接前文所述,在上料工位1处,机械手12将待加工的金属扁管200套设在第三型芯段116上,其中金属扁管200在至少一个维度上的截面尺寸小于第一型芯段114。According to the foregoing, at the loading station 1, the robot 12 sets the metal flat tube 200 to be processed on the third core segment 116, wherein the cross-sectional dimension of the metal flat tube 200 in at least one dimension is smaller than the first Core segment 114.
传动结构103将支撑平台101传动到挤压工位2处,挤压工位2为胀管工位,其对应的上模具122上设置有第一型腔1221(如图6所示),第一型腔1221与型芯111配合挤压金属扁管200,以使金属扁管200经第二型芯段115的作用膨胀成套设于第一型芯段114上,得到初步的金属扁管300。The transmission structure 103 drives the support platform 101 to the extrusion station 2, the extrusion station 2 is a expansion tube station, and the corresponding upper mold 122 is provided with a first cavity 1221 (shown in FIG. 6). A cavity 1221 is pressed with the core 111 to press the metal flat tube 200, so that the metal flat tube 200 is expanded and disposed on the first core segment 114 by the action of the second core segment 115, and the preliminary metal flat tube 300 is obtained. .
传动结构103将支撑平台101传动到挤压工位3处,挤压工位3为第一胀管成型工位,其对应的上模具122上设置有第二型腔1222(如图8所示),第二型腔1222与型芯111配合挤压套设于第一型芯段114的第一金属管段301的外表面,以使第一金属管段301的内表面与第一型芯段111的外表面彼此贴合。The transmission structure 103 drives the support platform 101 to the extrusion station 3, and the extrusion station 3 is a first expansion tube forming station, and the corresponding upper mold 122 is provided with a second cavity 1222 (as shown in FIG. 8). The second cavity 1222 and the core 111 are sleeved and sleeved on the outer surface of the first metal pipe segment 301 of the first core segment 114 such that the inner surface of the first metal pipe segment 301 and the first core segment 111 The outer surfaces of each other fit together.
传动结构103将支撑平台101传动到挤压工位4处,挤压工位4为第二胀管成型工位,其对应的上模具122上设置有第三型腔1223(如图9所示),第三型腔1223与型芯111配合挤压套设于第二型芯段115的第二金属管段302的外表面,以使第二金属管段302的内表面与第二型芯段115的外表面彼此贴合。The transmission structure 103 drives the support platform 101 to the extrusion station 4, and the extrusion station 4 is a second expansion tube forming station, and the corresponding upper mold 122 is provided with a third cavity 1223 (as shown in FIG. 9). The third cavity 1223 and the core 111 are sleeved and sleeved on the outer surface of the second metal pipe section 302 of the second core segment 115 such that the inner surface of the second metal pipe segment 302 and the second core segment 115 The outer surfaces of each other fit together.
传动结构103将支撑平台101传动到挤压工位5处,挤压工位5为第三胀管成型工位,其对应的上模具122上设置有第四型腔1224(如图10所示),第四型腔1224与型芯11配合挤压套设于第三型芯段116的第三金属管段303的外表面,以使第三金属管段303的内表面与第三型芯段116的外表面彼此贴合。The transmission structure 103 drives the support platform 101 to the extrusion station 5, and the extrusion station 5 is a third expansion tube forming station, and the corresponding upper mold 122 is provided with a fourth cavity 1224 (as shown in FIG. 10). The fourth cavity 1224 and the core 11 are pressed and sleeved on the outer surface of the third metal pipe section 303 of the third core segment 116 such that the inner surface of the third metal pipe section 303 and the third core segment 116 The outer surfaces of each other fit together.
型芯111进一步包括连接于第三型芯段116的远离第二型芯段115一端的第四型芯段117,第四型芯段117的截面尺寸在远离第三型芯段116的方向上逐渐变小。The core 111 further includes a fourth core segment 117 coupled to an end of the third core segment 116 remote from the second core segment 115, the cross-sectional dimension of the fourth core segment 117 being in a direction away from the third core segment 116. Gradually become smaller.
传动结构103将支撑平台101传动到挤压工位6处,挤压工位6为缩管工位,其对应的上模具122上有第五型腔1225(如图11所示),利用第五型腔1225与型芯111配合挤压套设于第四型芯段117的第四金属管段304的外表面,以使第四金属管段304的内表面与第四型芯段117的外表面彼此贴合。The transmission structure 103 drives the support platform 101 to the pressing station 6, the pressing station 6 is a shrinking station, and the corresponding upper mold 122 has a fifth cavity 1225 (as shown in FIG. 11). The five-cavity 1225 and the core 111 are sleeved and sleeved on the outer surface of the fourth metal pipe section 304 of the fourth core segment 117 such that the inner surface of the fourth metal pipe section 304 and the outer surface of the fourth core segment 117 Fit each other.
其中,也可以设置挤压工位3为缩管工位,后续的挤压工位4-6为胀管工位,即使缩管工位位于胀管工位和第一胀管成型工位之间。Among them, the extrusion station 3 can also be set as the shrinking station, and the subsequent extrusion station 4-6 is the expansion station, even if the shrinking station is located at the expansion station and the first expansion forming station. between.
承上所述,本实施例首先对金属扁管进行胀管,进而分步对金属扁管进行挤压,可以将拉伸性能差的异型复杂的金属管制成金属外壳,并且防止了金属扁管起皱,同时,本实施例能够适用于各种形状的扁管的制作。As described above, in this embodiment, the metal flat tube is first expanded, and then the metal flat tube is extruded step by step, and the special-shaped metal tube with poor tensile properties can be made into a metal outer casing, and the metal flat tube is prevented. At the same time, the present embodiment can be applied to the production of flat tubes of various shapes.
本发明实施例提供一种全新的胀管缩管工艺,可以解决超过拉伸系数后,拉伸模具没法拉伸的问题,不受材料拉伸系数限制,它只要求产品形状在金属膨胀,压缩能力内,便可以实现金属不同截面的圆弧衔接过渡,丰富产品的外观,该金属外壳可以为无连接缝的金属管,适用以各种数据接口外壳,特别适合采用高强度的弹簧钢、工具钢、高锰钢等为材料的金属外壳的曲面成型,其强度、防变形能力是普通铁料、不锈钢成型的2倍以上。The embodiment of the invention provides a new tube expansion tube shrinking process, which can solve the problem that the stretching mold can not be stretched after the stretching coefficient is exceeded, and is not limited by the material stretching coefficient, and only requires the product shape to expand in the metal. Within the compression capacity, the arc transition of different cross sections of the metal can be realized, which enriches the appearance of the product. The metal casing can be a metal pipe without joint seams, and is suitable for various data interface shells, and is particularly suitable for high-strength spring steel. Tool steel, high-manganese steel, etc. are curved surfaces of the metal casing of the material, and its strength and anti-deformation ability are more than twice that of ordinary iron and stainless steel.
本发明还基于前文所述的加工设备100提供一种数据接口的金属外壳的加工方法,具体请参阅图12。The present invention also provides a method of processing a metal casing of a data interface based on the processing apparatus 100 described above, as specifically shown in FIG.
如图12所示,本发明实施例的加工方法包括以下步骤:As shown in FIG. 12, the processing method of the embodiment of the present invention includes the following steps:
步骤S1:提供一金属扁管。Step S1: providing a metal flat tube.
具体为:提供一金属圆管,并将沿金属圆管的径向方向将金属圆管挤压成金属扁管。Specifically, a metal round tube is provided, and the metal round tube is extruded into a metal flat tube along a radial direction of the metal round tube.
其中,该金属圆管可以是无缝金属圆管。Wherein, the metal round tube may be a seamless metal round tube.
步骤S2:将金属扁管套设在型芯上,其中型芯沿型芯的轴线方向设置有至少两个不同截面尺寸的型芯段。Step S2: The metal flat tube is sleeved on the core, wherein the core is provided with at least two core segments of different cross-sectional dimensions along the axial direction of the core.
其中,型芯包括沿型芯的轴线方向依次连接的第一型芯段、第二型芯段和第三型芯段,其中第一型芯段在垂直于型芯的轴线方向的至少一个维度上的截面尺寸大于第三型芯段,第二型芯段在至少一个维度上的截面尺寸在从第三型芯段到第一型芯段的过程中逐渐变大。型芯进一步包括连接于第三型芯段的远离第二型芯段一端的第四型芯段,第四型芯段的截面尺寸在远离第二型芯段的方向上逐渐变小。Wherein the core comprises a first core segment, a second core segment and a third core segment sequentially connected in the axial direction of the core, wherein the first core segment is at least one dimension perpendicular to the axis direction of the core The upper cross-sectional dimension is greater than the third core segment, and the cross-sectional dimension of the second core segment in at least one dimension gradually increases during the process from the third core segment to the first core segment. The core further includes a fourth core segment coupled to one end of the third core segment away from the second core segment, the cross-sectional dimension of the fourth core segment being progressively smaller in a direction away from the second core segment.
步骤S3:利用至少两个型腔与型芯配合挤压金属扁管,以将金属扁管沿型芯的轴线方向挤压成分别与各型芯段对应的金属管段。Step S3: using at least two cavities and a core to press the metal flat tube to press the metal flat tube along the axial direction of the core into metal tube segments respectively corresponding to the respective core segments.
本步骤中,具体包括用于扩大金属扁管的截面尺寸的胀管工艺、用于缩小金属扁管的截面尺寸的缩管工艺以及用于对扩大或缩小的金属扁管进行成型的胀管或缩管成型工艺中的至少一个或组合。In this step, specifically, a tube expanding process for expanding the cross-sectional size of the metal flat tube, a shrinking tube process for reducing the cross-sectional size of the metal flat tube, and a tube for forming the expanded or reduced metal flat tube or At least one or a combination of shrink tube forming processes.
由此,本步骤具体包括以下步骤:Therefore, the step specifically includes the following steps:
步骤S31:将金属扁管套设在第三型芯段上,其中金属扁管在至少一个维度上的截面尺寸小于第一型芯段。Step S31: The metal flat tube is sleeved on the third core segment, wherein the metal flat tube has a smaller cross-sectional dimension in at least one dimension than the first core portion.
步骤S32:利用第一型腔与型芯配合挤压金属扁管,以使金属扁管经第二型芯段的作用膨胀成套设于第一型芯段上。Step S32: using the first cavity and the core to press and extrude the metal flat tube, so that the metal flat tube is expanded and set on the first core portion through the action of the second core segment.
步骤S33:利用第二型腔与型芯配合挤压套设于第一型芯段的第一金属管段的外表面,以使第一金属管段的内表面与第一型芯段的外表面彼此贴合。Step S33: using the second cavity and the core to press and press the outer surface of the first metal pipe segment of the first core segment so that the inner surface of the first metal pipe segment and the outer surface of the first core segment are mutually fit.
步骤S34:利用第三型腔与型芯配合挤压套设于第二型芯段的第二金属管段的外表面,以使第二金属管段的内表面与第二型芯段的外表面彼此贴合。Step S34: using the third cavity and the core to press and press the outer surface of the second metal pipe segment of the second core segment so that the inner surface of the second metal pipe segment and the outer surface of the second core segment are mutually fit.
步骤S35:利用第四型腔与型芯配合挤压套设于第三型芯段的第三金属管段的外表面,以使第三金属管段的内表面与第三型芯段的外表面彼此贴合。Step S35: using the fourth cavity and the core to press and press the outer surface of the third metal pipe segment of the third core segment so that the inner surface of the third metal pipe segment and the outer surface of the third core segment are mutually fit.
步骤S36:利用第五型腔与型芯配合挤压套设于第四型芯段的第四金属管段的外表面,以使第四金属管段的内表面与第四型芯段的外表面彼此贴合。Step S36: using the fifth cavity and the core to press and press the outer surface of the fourth metal pipe segment of the fourth core segment so that the inner surface of the fourth metal pipe segment and the outer surface of the fourth core segment are mutually fit.
其中,步骤S36可在步骤S32和步骤S33之间执行。Wherein, step S36 can be performed between step S32 and step S33.
承上所述,本实施例首先对金属扁管进行胀管,进而分步对金属扁管进行挤压,可以将拉伸性能差的异型复杂的金属管制成金属外壳,并且防止了金属扁管起皱,同时,本实施例能够适用于各种形状的扁管的制作。As described above, in this embodiment, the metal flat tube is first expanded, and then the metal flat tube is extruded step by step, and the special-shaped metal tube with poor tensile properties can be made into a metal outer casing, and the metal flat tube is prevented. At the same time, the present embodiment can be applied to the production of flat tubes of various shapes.
本发明还提供了一种利用前文所述的加工方法和加工设备制成的数据接口的金属外壳,具体请再参阅图4所述,该金属外壳300由无连接缝的金属扁管形成,其中,金属外壳300包括沿金属扁管的轴线方向设置的至少两个不同截面尺寸的金属管段。具体为:金属外壳300包括沿金属外壳的轴线方向依次连接第一金属管段301、第二金属管段302和第三金属管段303,其中第一金属管段301在垂直于金属外壳300的轴线方向的至少一个维度上的截面尺寸大于第三金属管段303,第二金属管段302在至少一个维度上的截面尺寸在从第三金属管段303到第一金属管段301的过程中逐渐变大。金属外壳300进一步包括连接于第三金属管段303的远离第二金属管段302一端的第四金属管段304,第四金属管304的截面尺寸在远离第三金属管段302的方向上逐渐变小。The present invention also provides a metal casing made of a data interface made by the processing method and processing equipment described above. For details, please refer to FIG. 4, the metal casing 300 is formed by a metal flat tube without joint seams, wherein The metal casing 300 includes at least two metal pipe sections of different cross-sectional dimensions disposed along the axial direction of the metal flat pipe. Specifically, the metal casing 300 includes a first metal pipe section 301, a second metal pipe section 302 and a third metal pipe section 303 which are sequentially connected in the axial direction of the metal casing, wherein the first metal pipe section 301 is at least perpendicular to the axial direction of the metal casing 300. The cross-sectional dimension in one dimension is greater than the third metal tube section 303, and the cross-sectional dimension of the second metal tube section 302 in at least one dimension gradually increases during the process from the third metal tube section 303 to the first metal tube section 301. The metal casing 300 further includes a fourth metal pipe section 304 connected to one end of the third metal pipe section 303 remote from the second metal pipe section 302, and the cross-sectional dimension of the fourth metal pipe 304 is gradually reduced in a direction away from the third metal pipe section 302.
其中,第四金属管段304的外表面优选呈收拢的圆角状。Wherein, the outer surface of the fourth metal pipe section 304 is preferably in a rounded shape.
优选的,如图14所示,第二金属管段302的外表面也可以为自第一金属管段301到第三金属管段303呈向内凹进的曲面状。Preferably, as shown in FIG. 14, the outer surface of the second metal pipe section 302 may also be curved inwardly from the first metal pipe section 301 to the third metal pipe section 303.
优选的,金属外壳300的材料可以包括弹簧钢、工具钢以及高锰钢的至少一种。Preferably, the material of the metal casing 300 may include at least one of spring steel, tool steel, and high manganese steel.
举例来说,该金属外壳可以适用于USB(Universal Serial Bus,通用串行总线)数据接口,作为USB数据接口的金属外壳,当然也可以适用于其它类型的数据接口,在此不作具体限制。For example, the metal case can be used for USB (Universal Serial Bus, Universal Serial Bus) data interface, as a metal casing of the USB data interface, of course, can also be applied to other types of data interfaces, and is not specifically limited herein.
以上所述仅为本发明的实施方式,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only the embodiment of the present invention, and is not intended to limit the scope of the invention, and the equivalent structure or equivalent process transformations made by the description of the invention and the drawings are directly or indirectly applied to other related technologies. The fields are all included in the scope of patent protection of the present invention.

Claims (26)

  1. 一种数据接口的金属外壳的加工方法,其特征在于,所述方法包括以下步骤:A method of processing a metal casing of a data interface, characterized in that the method comprises the following steps:
    提供一金属扁管;Providing a metal flat tube;
    将所述金属扁管套设在型芯上,其中所述型芯沿所述型芯的轴线方向设置有至少两个不同截面尺寸的型芯段;The metal flat tube is sleeved on the core, wherein the core is provided with at least two core segments of different cross-sectional dimensions along the axial direction of the core;
    利用至少两个型腔与所述型芯配合挤压所述金属扁管,以将所述金属扁管沿所述型芯的轴线方向挤压成分别与各所述型芯段对应的金属管段。Pressing the metal flat tube with at least two cavities and the core to press the metal flat tube along the axial direction of the core into metal tube segments respectively corresponding to the core segments .
  2. 根据权利要求1所述的方法,其特征在于,所述提供一金属扁管的步骤包括:The method of claim 1 wherein said step of providing a metal flat tube comprises:
    提供一金属圆管;Providing a metal round tube;
    沿所述金属圆管的径向方向将所述金属圆管挤压成所述金属扁管。The metal round tube is extruded into the metal flat tube along a radial direction of the metal tube.
  3. 根据权利要求1所述的方法,其特征在于,所述利用至少两个型腔与所述型芯配合挤压所述金属扁管的步骤包括:用于扩大所述金属扁管的截面尺寸的胀管工艺、用于缩小所述金属扁管的截面尺寸的缩管工艺以及用于对扩大或缩小的所述金属扁管进行成型的胀管或缩管成型工艺中的至少一个或组合。The method according to claim 1, wherein said step of cooperating said metal flat tube with said core by at least two cavities comprises: expanding a cross-sectional dimension of said metal flat tube a tube expanding process, a shrink tube process for reducing the cross-sectional size of the metal flat tube, and at least one or a combination of a tube expanding or shrink tube forming process for forming the enlarged or reduced metal flat tube.
  4. 根据权利要求1所述的方法,其特征在于,所述型芯包括沿所述型芯的轴线方向依次连接的第一型芯段、第二型芯段和第三型芯段,其中所述第一型芯段在垂直于所述型芯的轴线方向的至少一个维度上的截面尺寸大于所述第三型芯段,所述第二型芯段在所述至少一个维度上的截面尺寸在从所述第三型芯段到所述第一型芯段的过程中逐渐变大;The method according to claim 1, wherein said core comprises a first core segment, a second core segment and a third core segment sequentially connected in the axial direction of said core, wherein said a cross-sectional dimension of the first core segment in at least one dimension perpendicular to an axial direction of the core is greater than the third core segment, and a cross-sectional dimension of the second core segment in the at least one dimension is Gradually increasing from the third core segment to the first core segment;
    所述利用至少两个型腔与所述型芯配合挤压所述金属扁管的步骤包括:The step of using the at least two cavities to cooperate with the core to press the metal flat tube includes:
    将所述金属扁管套设在所述第三型芯段上,其中所述金属扁管在所述至少一个维度上的截面尺寸小于所述第一型芯段;The metal flat tube is sleeved on the third core segment, wherein the metal flat tube has a smaller cross-sectional dimension in the at least one dimension than the first core portion;
    利用第一型腔与所述型芯配合挤压所述金属扁管,以使所述金属扁管经所述第二型芯段的作用膨胀成套设于所述第一型芯段上。And compressing the metal flat tube by using the first cavity and the core to expand the metal flat tube on the first core segment through the action of the second core segment.
  5. 根据权利要求4所述的方法,其特征在于,所述利用至少两个型腔与所述型芯配合挤压所述金属扁管的步骤进一步包括:The method of claim 4, wherein the step of squeezing the metal flat tube with the core by using at least two cavities further comprises:
    利用第二型腔与所述型芯配合挤压套设于所述第一型芯段的第一金属管段的外表面,以使所述第一金属管段的内表面与所述第一型芯段的外表面彼此贴合。Engaging the outer surface of the first metal pipe segment of the first core segment with the second cavity and the core to make the inner surface of the first metal pipe segment and the first core The outer surfaces of the segments fit together.
  6. 根据权利要求5所述的方法,其特征在于,所述利用至少两个型腔与所述型芯配合挤压所述金属扁管的步骤进一步包括:The method according to claim 5, wherein the step of pressing the metal flat tube with the at least two cavities and the core further comprises:
    利用第三型腔与所述型芯配合挤压套设于所述第二型芯段的第二金属管段的外表面,以使所述第二金属管段的内表面与所述第二型芯段的外表面彼此贴合。Engaging the outer surface of the second metal pipe segment of the second core segment with the third cavity and the core to make the inner surface of the second metal pipe segment and the second core The outer surfaces of the segments fit together.
  7. 根据权利要求6所述的方法,其特征在于,所述利用至少两个型腔与所述型芯配合挤压所述金属扁管的步骤进一步包括:The method according to claim 6, wherein the step of pressing the metal flat tube with the at least two cavities and the core further comprises:
    利用第四型腔与所述型芯配合挤压套设于所述第三型芯段的第三金属管段的外表面,以使所述第三金属管段的内表面与所述第三型芯段的外表面彼此贴合。Engaging the outer surface of the third metal pipe segment of the third core segment with the fourth cavity and the core to make the inner surface of the third metal pipe segment and the third core The outer surfaces of the segments fit together.
  8. 根据权利要求7所述的方法,其特征在于,所述型芯进一步包括连接于所述第三型芯段的远离所述第二型芯段一端的第四型芯段,所述第四型芯段的截面尺寸在远离所述第三型芯段的方向上逐渐变小;The method of claim 7 wherein said core further comprises a fourth core segment coupled to an end of said third core segment remote from said second core segment, said fourth type The cross-sectional dimension of the core segment is gradually reduced in a direction away from the third core segment;
    所述利用至少两个型腔与所述型芯配合挤压所述金属扁管的步骤进一步包括:The step of using the at least two cavities to cooperate with the core to press the metal flat tube further includes:
    利用第五型腔与所述型芯配合挤压套设于所述第四型芯段的第四金属管段的外表面,以使所述第四金属管段的内表面与所述第四型芯段的外表面彼此贴合。Engaging the outer surface of the fourth metal pipe segment of the fourth core segment with the fifth cavity and the core to make the inner surface of the fourth metal pipe segment and the fourth core The outer surfaces of the segments fit together.
  9. 根据权利要求8所述的方法,其特征在于,所述利用第五型腔与所述型芯配合挤压套设于所述第四型芯段的第四金属管段的外表面的步骤在所述利用第一型腔与所述型芯配合挤压所述金属扁管的步骤与所述利用第二型腔与所述型芯配合挤压所述金属扁管的步骤之间执行。The method according to claim 8, wherein the step of squeezing the outer surface of the fourth metal pipe section of the fourth core segment with the core cavity by the fifth cavity is The step of using the first cavity to press the metal flat tube in cooperation with the core is performed between the step of pressing the metal flat tube by the second cavity and the core.
  10. 一种数据接口的金属外壳的加工设备,其特征在于,所述设备包括:A processing device for a metal casing of a data interface, characterized in that the device comprises:
    支撑平台,所述支撑平台上设置有型芯,其中所述型芯沿所述型芯的轴线方向设置有至少两个不同截面尺寸的型芯段,并允许待加工的金属扁管套设于所述型芯上;a supporting platform, wherein the supporting platform is provided with a core, wherein the core is provided with at least two core segments of different cross-sectional dimensions along the axial direction of the core, and allows the metal flat tube to be processed to be sleeved on On the core;
    至少两个挤压工位,每一所述挤压工位设置有至少一型腔;At least two extrusion stations, each of the extrusion stations being provided with at least one cavity;
    传动机构,用于在不同挤压工位之间传动所述支撑平台,以使所述型芯与不同挤压工位的型腔配合挤压所述金属扁管,进而将所述金属扁管沿所述型芯的轴线方向挤压成分别与各所述型芯段对应的金属管段。a transmission mechanism for driving the support platform between different extrusion stations, so that the core and the cavity of different extrusion stations cooperate to press the metal flat tube, and then the metal flat tube The metal pipe segments corresponding to the respective core segments are respectively extruded in the axial direction of the core.
  11. 根据权利要求10所述的设备,其特征在于,所述至少两个挤压工位包括:用于扩大所述金属扁管的截面尺寸的胀管工位、用于缩小所述金属扁管的截面尺寸的缩管工位以及用于对扩大或缩小的所述金属扁管进行成型的胀管或缩管成型工位中的至少一个或组合。 The apparatus according to claim 10, wherein said at least two extrusion stations comprise: a expansion tube station for expanding a sectional size of said metal flat tube, and a reduction of said metal flat tube A shrinkage station of cross-sectional dimensions and at least one or combination of expansion or shrinkage forming stations for forming the enlarged or reduced metal flat tube.
  12. 根据权利要求10所述的设备,其特征在于,所述型芯包括沿所述型芯的轴线方向依次连接的第一型芯段、第二型芯段和第三型芯段,其中所述第一型芯段在垂直于所述型芯的轴线方向的至少一个维度上的截面尺寸大于所述第三型芯段,所述第二型芯段在所述至少一个维度上的截面尺寸在从所述第三型芯段到所述第一型芯段的过程中逐渐变大,所述金属扁管套设在所述第三型芯段上,其中所述金属扁管在所述至少一个维度上的截面尺寸小于所述第一型芯段,所述至少两个挤压工位设置有胀管工位,所述胀管工位设置有第一型腔,所述第一型腔与所述型芯配合挤压所述金属扁管,以使所述金属扁管经所述第二型芯段的作用膨胀成套设于所述第一型芯段上。The apparatus according to claim 10, wherein said core comprises a first core segment, a second core segment and a third core segment sequentially connected in the axial direction of said core, wherein said core a cross-sectional dimension of the first core segment in at least one dimension perpendicular to an axial direction of the core is greater than the third core segment, and a cross-sectional dimension of the second core segment in the at least one dimension is Gradually increasing from the third core segment to the first core segment, the metal flat tube is sleeved on the third core segment, wherein the metal flat tube is at least The cross-sectional dimension in one dimension is smaller than the first core segment, the at least two extrusion stations are provided with a expansion tube station, and the expansion tube station is provided with a first cavity, the first cavity The metal flat tube is pressed in cooperation with the core to expand the metal flat tube on the first core portion through the action of the second core portion.
  13. 根据权利要求12所述的设备,其特征在于,所述至少两个挤压工位包括第一胀管成型工位,所述第一胀管成型工位设置有第二型腔,所述第二型腔与所述型芯配合挤压套设于所述第一型芯段的第一金属管段的外表面,以使所述第一金属管段的内表面与所述第一型芯段的外表面彼此贴合。 The apparatus according to claim 12, wherein said at least two extrusion stations comprise a first expansion molding station, said first expansion molding station being provided with a second cavity, said a two-cavity and a core are sleeved and sleeved on an outer surface of the first metal pipe section of the first core segment to make an inner surface of the first metal pipe segment and the first core segment The outer surfaces fit together.
  14. 根据权利要求13所述的设备,其特征在于,所述至少两个挤压工位包括第二胀管成型工位,所述第二胀管成型工位设置有第三型腔,所述第三型腔与所述型芯配合挤压套设于所述第二型芯段的第二金属管段的外表面,以使所述第二金属管段的内表面与所述第二型芯段的外表面彼此贴合。The apparatus according to claim 13, wherein said at least two extrusion stations comprise a second expansion tube forming station, and said second expansion tube forming station is provided with a third cavity, said a three-cavity and a core are sleeved and sleeved on an outer surface of the second metal pipe section of the second core segment to make an inner surface of the second metal pipe segment and the second core segment The outer surfaces fit together.
  15. 根据权利要求14所述的设备,其特征在于,所述至少两个挤压工位包括第三胀管成型工位,所述第三胀管成型工位设置有第四型腔,所述第四型腔与所述型芯配合挤压套设于所述第三型芯段的第三金属管段的外表面,以使所述第三金属管段的内表面与所述第三型芯段的外表面彼此贴合。The apparatus according to claim 14, wherein said at least two extrusion stations comprise a third expansion tube forming station, and said third expansion tube forming station is provided with a fourth cavity, said Forming a four-cavity with the core and extruding the outer surface of the third metal pipe section of the third core segment to make the inner surface of the third metal pipe segment and the third core segment The outer surfaces fit together.
  16. 根据权利要求15所述的设备,其特征在于,所述型芯进一步包括连接于所述第三型芯段的远离所述第二型芯段一端的第四型芯段,所述第四型芯段的截面尺寸在远离所述第三型芯段的方向上逐渐变小,所述至少两个挤压工位包括缩管工位,所述缩管工位设置有第五型腔,利用第五型腔与所述型芯配合挤压套设于所述第四型芯段的第四金属管段的外表面,以使所述第四金属管段的内表面与所述第四型芯段的外表面彼此贴合。The apparatus according to claim 15, wherein said core further comprises a fourth core segment connected to an end of said third core segment away from said second core segment, said fourth type The cross-sectional dimension of the core segment is gradually reduced in a direction away from the third core segment, the at least two extrusion stations including a shrink tube station, and the shrink tube station is provided with a fifth cavity, utilizing The fifth cavity is sleeved with the core and sleeved on the outer surface of the fourth metal pipe section of the fourth core segment to make the inner surface of the fourth metal pipe segment and the fourth core segment The outer surfaces of each other fit together.
  17. 根据权利要求16所述的设备,其特征在于,所述缩管工位位于所述胀管工位和所述第一胀管成型工位之间。The apparatus of claim 16 wherein said shrink tube station is located between said expansion tube station and said first tube forming station.
  18. 根据权利要求10所述的设备,其特征在于,所述设备进一步包括一上料工位和一下料工位,所述上料工位用于将待加工的所述金属扁管套设于所述型芯上,所述下料工位用于将加工后的所述金属扁管从所述型芯上取下。The apparatus according to claim 10, wherein said apparatus further comprises a loading station and a blanking station, said loading station for arranging said metal flat tube to be processed On the core, the blanking station is used to remove the processed metal flat tube from the core.
  19. 根据权利要求10所述的设备,其特征在于,所述传动机构为一分度盘,所述至少两个挤压工位绕所述分度盘的周向间隔设置于所述分度盘的外围,所述支撑平台设置于所述分度盘上,并通过所述分度盘转动在所述至少两个挤压工位之间进行传动。The apparatus according to claim 10, wherein said transmission mechanism is an indexing disk, and said at least two pressing stations are circumferentially spaced apart from said indexing disk to be disposed on said indexing disk The support platform is disposed on the indexing plate and is driven between the at least two pressing stations by the indexing disk rotation.
  20. 一种数据接口的金属外壳,其特征在于,所述金属外壳由无连接缝的金属扁管形成,其中,所述金属外壳包括沿所述金属扁管的轴线方向设置的至少两个不同截面尺寸的金属管段。A metal casing of a data interface, characterized in that the metal casing is formed of a metal flat pipe without joint seams, wherein the metal casing comprises at least two different cross-sectional dimensions disposed along an axial direction of the metal flat pipe Metal pipe section.
  21. 根据权利要求20所述的金属外壳,其特征在于,所述金属外壳包括沿所述金属扁管的轴线方向依次连接第一金属管段、第二金属管段和第三金属管段,其中,所述第一金属管段在垂直于所述金属扁管的轴线方向的至少一个维度上的截面尺寸大于所述第三金属管段,所述第二金属管段在至少一个维度上的截面尺寸在从所述第三金属管段到所述第一金属管段的过程中逐渐变大。 The metal casing according to claim 20, wherein the metal casing comprises a first metal pipe section, a second metal pipe section and a third metal pipe section sequentially connected along an axial direction of the metal flat pipe, wherein the a cross-sectional dimension of a metal pipe section in at least one dimension perpendicular to an axial direction of the metal flat pipe is greater than the third metal pipe section, and a cross-sectional dimension of the second metal pipe section in at least one dimension is from the third The metal pipe section gradually becomes larger during the process of the first metal pipe section.
  22. 根据权利要求21所述的金属外壳,其特征在于,所述金属外壳进一步包括连接于所述第三金属管段的远离所述第二金属管段一端的第四金属管段,所述第四金属管段的截面尺寸在远离所述第三金属管段的方向上逐渐变小。The metal casing according to claim 21, wherein said metal casing further comprises a fourth metal pipe section connected to an end of said third metal pipe section away from said second metal pipe section, said fourth metal pipe section The cross-sectional dimension tapers in a direction away from the third metal pipe section.
  23. 根据权利要求22所述的金属外壳,其特征在于,所述第四金属管段的外表面呈收拢的圆角状。The metal casing according to claim 22, wherein the outer surface of the fourth metal pipe section is in a rounded shape.
  24. 根据权利要求21所述的金属外壳,其特征在于,所述第二金属管段的外表面为自所述第一金属管段到所述第三金属管段呈向内凹进的曲面状。The metal casing according to claim 21, wherein the outer surface of the second metal pipe section is curved inwardly from the first metal pipe section to the third metal pipe section.
  25. 根据权利要求20所述的金属外壳,其特征在于,所述金属外壳的材料包括弹簧钢、工具钢以及高锰钢的至少一种。 The metal casing according to claim 20, wherein the material of the metal casing comprises at least one of spring steel, tool steel, and high manganese steel.
  26. 根据权利要求20-25任一项所述的金属外壳,其特征在于,所述数据接口为USB数据接口。 A metal casing according to any one of claims 20-25, wherein the data interface is a USB data interface.
PCT/CN2014/086300 2014-09-11 2014-09-11 Data interface metal housing, machining method thereof and machining device WO2016037341A1 (en)

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