WO2016024702A1 - Multi-tube manufacturing device and method for manufacturing multi-tube using same - Google Patents

Multi-tube manufacturing device and method for manufacturing multi-tube using same Download PDF

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Publication number
WO2016024702A1
WO2016024702A1 PCT/KR2015/005269 KR2015005269W WO2016024702A1 WO 2016024702 A1 WO2016024702 A1 WO 2016024702A1 KR 2015005269 W KR2015005269 W KR 2015005269W WO 2016024702 A1 WO2016024702 A1 WO 2016024702A1
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WO
WIPO (PCT)
Prior art keywords
pipe
circumferential surface
ram
diameter
extruded
Prior art date
Application number
PCT/KR2015/005269
Other languages
French (fr)
Korean (ko)
Inventor
장동석
박종배
Original Assignee
동연스틸주식회사
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 동연스틸주식회사 filed Critical 동연스틸주식회사
Priority to SG11201610209PA priority Critical patent/SG11201610209PA/en
Priority to US15/124,597 priority patent/US20170246670A1/en
Publication of WO2016024702A1 publication Critical patent/WO2016024702A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/15Making tubes of special shape; Making tube fittings
    • B21C37/154Making multi-wall tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/16Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
    • B21C1/18Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes from stock of limited length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/16Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
    • B21C1/22Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes specially adapted for making tubular articles
    • B21C1/24Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes specially adapted for making tubular articles by means of mandrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/16Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
    • B21C1/27Carriages; Drives
    • B21C1/30Drives, e.g. carriage-traversing mechanisms; Driving elements, e.g. drawing chains; Controlling the drive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C3/00Profiling tools for metal drawing; Combinations of dies and mandrels
    • B21C3/02Dies; Selection of material therefor; Cleaning thereof
    • B21C3/04Dies; Selection of material therefor; Cleaning thereof with non-adjustable section
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C9/00Cooling, heating or lubricating drawing material

Definitions

  • the present invention relates to a multi-pipe manufacturing apparatus and a method for manufacturing a multi-pipe using the same, and more particularly, to produce a multi-pipe economically by combining a plurality of pipes simultaneously and mechanically by a relatively simple configuration and process.
  • the present invention relates to a multi-pipe manufacturing apparatus and a multi-pipe manufacturing method using the same.
  • Multi-layered steel pipes including double steel pipes, have generally been manufactured by shrink fit method using a difference in adhesive or thermal expansion coefficient.
  • Such multi-layered steel pipes have recently been produced by metallurgical bonding (Metalurgrical Bonding) and mechanical (Mechanical Bonding) and thermal bonding (Thermal Bonding).
  • Double, mechanical coupling can be used for hydraulic molding, SRM rolling, etc.
  • Double hydraulic molding is a method of generating a clamping force by using the plastic deformation of the inner tube and the elastic recovery of the appearance, SRM rolling is used for the production of SEAMLESS steel pipe It is a method for implementing a mechanical coupling.
  • the hydraulic molding uses a hydroforming method of supplying a fluid such as gas or water to the inner tube, and expands the inner tube by hydraulic pressure to couple to the exterior, but the limitation of the hydroforming method is that the length of the manufactured product is limited.
  • the mold production cost by size for the production of the multi-pipe is excessively increased, the required cost due to the supply and post-treatment of the working fluid is increased, the working time is increased and the process is complicated.
  • SRM rolling is a cumbersome to have a manufacturing facility for mass production when performing hot rolling using a roll (roll), and the process of making a mother pipe by inserting an inner tube into the exterior is also made smoothly due to the characteristics of the process There is a problem that cannot be supported.
  • the present invention has been invented to improve the above problems, a multi-pipe manufacturing apparatus and a method for producing a multi-pipe economically by combining a plurality of pipes simultaneously and mechanically metallurgical by a relatively simple configuration and process It is to provide a method for producing a multi-pipe.
  • the present invention is a RAM (RAM) for extruding the capillary ( ⁇ ⁇ ) produced by inserting at least one or more insertion pipes having different diameters in the receiving pipe with a constant compression force; A heat treatment unit for heat-treating the mother pipe extruded from the ram; And drawing out the mother tube passing through the heat treatment unit with a constant drawing force, and drawing the unit into a multi-tube having a desired diameter.
  • RAM random access memory
  • the compressive force and the pull force is characterized in that the same.
  • an outer circumferential surface of the outermost insertion pipe of the at least one insertion pipe may contact the inner circumferential surface of the accommodation pipe, and an outer circumferential surface of the next insertion pipe may contact the inner circumferential surface of the insertion pipe inserted into the accommodation pipe.
  • the heat treatment unit may be a heat treatment furnace accommodating the mother pipe extruded from the ram, or a high frequency induction heating device disposed along a forming direction of the mother pipe extruded from the ram.
  • the high frequency induction heating apparatus includes a single frequency generator for high frequency induction heating and coupling of a receiving pipe and an insertion pipe of the same material forming the mother pipe, and a high frequency induction of each of the receiving pipe and the insertion pipe of different materials forming the mother pipe. And a plurality of frequency generators for heat coupling.
  • the capillary is characterized in that the heat treatment at 150 °C to 1350 °C by the heat treatment furnace or the high frequency induction heating apparatus.
  • the drawing unit may include a die having an extruded hole for extruding the multi-pipe from the ram to an outer diameter smaller than the capillary, a clamp for holding an end of the multi-pipe extruded from the die, and the clamp. It characterized in that it comprises a carrier for transporting the multi-tube with a constant pull force along the direction in which the multi-tube is extruded.
  • the extrusion hole may share a first end hole having a first diameter on a first surface of the die so as to face the ram, and a center same as a center of the first end hole and inside the die.
  • a middle hole formed with a second diameter smaller than one diameter, and a second end hole formed with the second diameter on a second surface of the die which shares the same center as the center of the middle hole and faces the first surface;
  • a first extrusion guide surface interconnecting the edges of the first end hole and the intermediate hole and gradually narrowing toward the carrier side, and interconnecting the edges of the intermediate hole and the second end hole and being constant toward the carrier side;
  • a second extrusion guide surface formed in a diameter, wherein the first diameter corresponds to an outer diameter of the mother tube, and the second diameter corresponds to an outer diameter of the multiple tube. It is done.
  • the extrusion guide surface is characterized in that the PVD coating layer (Duplex Physical Vapor Deposition Coating Layer) or DLC coating layer (Diamond-Like-Carbon Coating Layer) is formed.
  • the PVD coating layer Duplex Physical Vapor Deposition Coating Layer
  • DLC coating layer Diamond-Like-Carbon Coating Layer
  • the drawing unit further includes a mandrel protruding from the carrier to the ram side separately from the clamp and disposed at the center of the clamp and inserted into the multi-tube to maintain a constant internal diameter of the multi-tube. It is characterized by.
  • the outer peripheral surface of the mandrel is characterized in that a PVD coating layer (Duplex Physical Vapor Deposition Coating Layer) or DLC coating layer (Diamond-Like-Carbon Coating Layer) is formed.
  • a PVD coating layer Duplex Physical Vapor Deposition Coating Layer
  • DLC coating layer Diamond-Like-Carbon Coating Layer
  • the clamp may include a plurality of chucks mounted on the carrier and disposed radially to be spaced apart or in contact with an outer circumferential surface of the multi-pipe.
  • the receiving pipe and the insertion pipe is characterized in that made of the same or different materials.
  • the receiving pipe and the insertion pipe is characterized in that each of the electrical resistance welded steel pipe (ERW) or seamless steel pipe (SEAMLESS PIPE).
  • the insertion pipe is characterized in that one or at least one or more of stainless steel, aluminum, aluminum alloy, copper, copper alloy, nickel, nickel alloy.
  • the receiving pipe is characterized in that the carbon steel (carbon steel), cobalt-based alloy steel, aluminum, aluminum alloy, brass, high-manganese steel or a combination of at least one or more.
  • carbon steel carbon steel
  • cobalt-based alloy steel aluminum, aluminum alloy, brass, high-manganese steel or a combination of at least one or more.
  • the accommodation pipe or the insertion pipe is characterized in that a plurality of reinforcing ribs are formed at equal intervals on the outer circumferential surface or the inner circumferential surface to form a hill and a valley in a linear shape along the longitudinal direction of the accommodation pipe or the insertion pipe.
  • the accommodation pipe or the insertion pipe may include a plurality of reinforcing ribs formed on the outer circumferential surface or the inner circumferential surface of the receiving pipe or the insertion pipe in an involute curve shape at equal intervals to form peaks and valleys. .
  • the multi-pipe manufacturing apparatus is provided only in the ram or the drawing unit, or is provided in the ram and the drawing unit are all operated to receive a driving force, and rotates the extruded capillary or the drawn multi-pipe in one direction. It characterized in that it further comprises a rotating actuator to.
  • the present invention comprises a first step of manufacturing a mother pipe by inserting at least one or more insertion pipes having different diameters in the receiving pipe; A second step of injecting the capillary into the ram and extruding with a constant compression force; A third step of injecting the mother tube extruded from the ram into a heat treatment unit and performing heat treatment; A fourth step of manufacturing a multi-tube having a desired diameter by gripping the end of the capillary tube passing through the heat treatment unit and drawing with a constant pulling force; It can provide a manufacturing method.
  • the outermost insertion pipe of the at least one insertion pipe may have an outer circumferential surface in contact with an inner circumferential surface of the accommodation pipe, and an outer circumferential surface of the next insertion pipe may contact with an inner circumferential surface of the insertion pipe inserted into the accommodation pipe. .
  • the third step may be a heat treatment at 150 ° C to 1350 ° C by a high-frequency induction heating apparatus disposed along an outer circumferential surface of the mother tube that is extruded from the ram or the mother tube extruded from the ram. It is characterized by.
  • the present invention is to insert the insertion pipe into the receiving pipe to produce a capillary extruded by a constant compressive force by the ram, heat treatment the capillary by the heat treatment unit, the drawing unit is a diameter desired by the drawing unit by a constant compression force and pull force
  • the present invention implements a plurality of pipes and inserts through the hot forming of the heat treatment unit by a heat treatment furnace or high frequency induction heating while simultaneously implementing a mechanical coupling suitable for enhancing the corrosion resistance and rigidity of the accommodation pipe and the insertion pipe.
  • the pipes can also be interconnected by metallurgical bonding, providing economically superior efficiency on site.
  • the present invention is the same as the drawing force of the drawing unit and the compression force of the ram equally different and each of the multiple pipes that are produced by using the mandrel while the grip of the clamping of the drawing unit, that is, the receiving pipe constituting the capillary and By precisely controlling the size of each of the at least one insertion pipe while maintaining a constant thickness, it is possible to manufacture a multi-pipe having excellent bonding force and excellent dimensional accuracy between layers.
  • FIG. 1 is a conceptual diagram showing the overall configuration of a multi-pipe manufacturing apparatus according to an embodiment of the present invention
  • FIG. 2 is an enlarged conceptual view of part A of FIG. 1;
  • FIG. 3 is a cross-sectional conceptual view showing in detail the die structure of the drawing unit, which is the main part of the present invention, excluding the mother and multi-pipes in part A of FIG.
  • Figure 4 is a block diagram showing a method for manufacturing a multi-pipe using a multi-pipe manufacturing apparatus according to an embodiment of the present invention
  • FIG. 5 and 6 are perspective views showing the structure of the receiving pipe or the insertion pipe for the production of multi-pipe to be manufactured by using a multi-pipe manufacturing apparatus according to various embodiments of the present invention
  • FIG. 1 is a conceptual view showing the overall configuration of a multi-pipe manufacturing apparatus according to an embodiment of the present invention
  • Figure 2 is an enlarged conceptual view of the portion A of Figure 1
  • Figure 3 is a mother and multi-pipe in the portion A of Figure 1 Except for the schematic diagram showing the die structure of the drawing unit which is the main part of the present invention in detail.
  • the structure includes a RAM 100, a RAM, a heat treatment unit 200, and a drawing unit 300.
  • the ram 100 extrudes the capillary tube 600, which is formed by inserting at least one or more insertion pipes 500 having different diameters into the receiving pipe 400 with a constant compression force (see the solid arrow in FIG. 1). will be.
  • the heat treatment unit 200 heat-treats the capillary tube 600 extruded from the ram 100 to perform a hot forming to form a metallurgical coupling between the receiving pipe 400 and the insertion pipe 500 constituting the capillary tube 600. To implement.
  • the drawing unit 300 draws the capillary tube 600 passing through the heat treatment unit 200 with a constant drawing force (see the dotted arrow in FIG. 1 below) to produce a multi-pipe 700 having a desired diameter. It is to implement a mechanical coupling between the receiving pipe 400 and the insertion pipe 500 constituting a).
  • the present invention can implement the improvement of moldability, durability, corrosion resistance and strength in a relatively simple configuration, and can easily obtain a high quality multi-pipe 700 at a low cost.
  • the present invention implements a mechanical structure suitable for enhancing the corrosion resistance and rigidity of the plurality of pipes 400 and the insertion pipe 500 in a simple structure and at the same time heat treatment unit 200 by heat treatment furnace or high frequency induction heating, etc. Since the receiving pipe 400 and the insertion pipe 500 may be mutually coupled by metallurgical coupling through hot forming, the cost of the molding of the multi-pipe 700 may be reduced.
  • the compressive force of the ram 100 and the pull force of the drawing unit 300 must be equal to or slightly different from each other to produce a uniform high quality multi-pipe 700 without surface and mechanical defects.
  • the compression force of the ram 100 and the pulling force of the drawing unit 300 are appropriately sized with each other according to the design and the material and properties of the receiving pipe 400 and the insertion pipe 500 together with the design of the multi-pipe 700 to be manufactured. Of course, you can do it differently.
  • an outer circumferential surface of the outermost insertion pipe 500 of the at least one insertion pipe 500 is in contact with an inner circumferential surface of the accommodation pipe 400, and is connected to an inner circumferential surface of the insertion pipe 500 inserted into the accommodation pipe 400. The outer circumferential surface of the insertion pipe 500 is then contacted.
  • the accommodating pipe 400 and the insertion pipe 500 may be made of the same or different materials, respectively, using the same resistance wire welded steel pipe (ERW) or seamless steel pipe (SEAMLESS PIPE), such as the parent pipe 600 and the multi-pipe 700 can be produced.
  • ERP resistance wire welded steel pipe
  • SEAMLESS PIPE seamless steel pipe
  • the insertion pipe 500 may be manufactured by combining one or at least one of stainless steel, aluminum, aluminum alloy, copper, copper alloy, nickel, nickel alloy.
  • accommodation pipe 400 may be manufactured by combining one or at least one of carbon steel, cobalt-based alloy steel, aluminum, aluminum alloy, brass, high manganese steel.
  • the heat treatment unit 200 may be a high-frequency induction heating device disposed along the forming direction of the heat treatment furnace for receiving the mother tube 600 extruded from the ram 100 or the mother tube 600 extruded from the ram 100, ,
  • the capillary 600 is hot formed by heat treatment at 150 °C to 1350 °C by the above-described heat treatment furnace or high frequency induction heating apparatus.
  • the heat treatment unit 200 is a high frequency induction heating apparatus
  • the receiving pipe 400 and the insertion pipe 500 forming the mother tube 600 are the same material, a single frequency is generated to generate the accommodation pipe 400 and the insertion pipe.
  • 500 may be further provided with a single frequency generator (not shown) to achieve a coupling according to the high frequency induction heating between each other.
  • each of the 400 and the insertion pipe 500 layers may further include a plurality of frequency generators (not shown) for high frequency induction heating coupling to generate a plurality of different frequencies so that the coupling according to the high frequency induction heating may be performed.
  • the drawing unit 300 is extruded from the die 310 and the die 310 is formed with an extrusion hole 310h for extruding the multi-pipe 700 to the outer diameter reduced from the ram 100, the mother tube 600 Clamp 320 for holding the end of the multi-pipe 700, and a carrier 330 having a clamp 320 and for transporting the multi-pipe 700 with a constant pull force along the direction in which the multi-pipe 700 is extruded It can be seen that it contains a structure.
  • the first and second end holes 311 and 312, the first and second extrusion guide surfaces 313a and 313b, and the middle hole 314 are described. It can be seen that the structure including the.
  • the first end hole 311 is formed with a first diameter D1 on the first surface 310a of the die 310 so as to face the ram 100.
  • the intermediate hole 314 is formed with a second diameter D2 that shares the same center as the center of the first end hole 311 and is smaller than the first diameter D1 in the die 310.
  • the second end hole 312 is formed to have a second diameter on the second surface 310b of the die 310 that shares the same center with the center of the middle hole 314 and faces the first surface 310a.
  • the first extrusion guide surface 313a interconnects the edges of the first end hole 311 and the middle hole 314 and is formed to gradually narrow toward the carrier 330.
  • the second extrusion guide surface 313b interconnects the edges of the intermediate hole 314 and the second end hole 312 and is formed to have a constant diameter toward the carrier 330 side.
  • the first diameter D1 corresponds to the outer diameter of the parent tube 600
  • the second diameter D2 corresponds to the outer diameter of the multi-pipe 700.
  • the capillary tube 600 passing through the first end hole 311 with a constant compressive force gradually decreases along the first extrusion guide surface 313a and passes from the intermediate hole 314 to the second extrusion guide surface 313b. It is discharged through the second end hole 312 to the multi-pipe 700 of the desired second diameter D2, and the carrier 330 moves while the clamp 320 is gripped by the multi-pipe 700. It will be molded.
  • PVD Physical Vapor Deposition Coating
  • DLC Diamond-Like-Carbon Coating Layer
  • the coating layer as described above is a technology for allowing the multi-pipe 700 to be molded while smoothly conveyed in one direction by increasing the lubricity when the mother pipe 600 is extruded with a constant compression force and the multi-pipe 700 is drawn with a constant pulling force It can be called a means.
  • the mother pipe 600 having the first diameter D1 is rounded.
  • the mother pipe 600 having the first diameter D1 is rounded.
  • the carrier 330 is shown as a wheeled cart structure, but is not necessarily limited to such a structure.
  • the clamp 320 may include a plurality of chucks 321 mounted to the carrier 330 and disposed radially to be spaced or contacted with respect to the outer circumferential surface of the multi-pipe 700.
  • the carrier 330 is not particularly shown, but many other applications capable of precise displacement control, for example, a combination of an LM guide with a clamp 320 or a pinion that rotates in one direction by engaging a rack provided with the clamp 320.
  • a deformation design for example, a combination of an LM guide with a clamp 320 or a pinion that rotates in one direction by engaging a rack provided with the clamp 320.
  • drawing unit 300 protrudes from the carrier 330 to the ram 100 side separately from the clamp 320 is disposed in the center of the clamp 320 and inserted into the multi-pipe 700 to the inner diameter of the multi-pipe 700 It may be further provided with a mandrel (340, mandrel, see Figs. 1 and 2) to maintain a constant.
  • a mandrel 340, mandrel, see Figs. 1 and 2
  • a PVD coating layer Duplex Physical Vapor Deposition Coating Layer
  • DLC coating layer Diamond-Like-Carbon Coating Layer
  • the coating layer as described above is a technology for allowing the multi-pipe 700 to be molded while smoothly conveyed in one direction by increasing the lubricity when the mother pipe 600 is extruded with a constant compression force and the multi-pipe 700 is drawn with a constant pulling force It can be called a means.
  • the present invention is not particularly shown, it is provided only in the ram 100, or provided in only the drawing unit 300, or provided in the ram 100 and the drawing unit 300 all receive the driving force to operate and extruded
  • a rotating actuator (not shown) for rotating the mother pipe 600 or the multiple pipe 700 is drawn in one direction.
  • the actuator for rotation is to enable a smoother and lesser force to draw the multi-pipe 700 of the capillary 600 extrusion and drawing unit 300 of the ram 100.
  • At least one or more insertion pipes 500 having different diameters are inserted into the receiving pipes 400 to produce a capillary tube 600 (S1: first step).
  • the mother tube 600 is injected into the ram 100 and extruded with a constant compressive force (S2: second step).
  • the drawing unit 300 grasps an end portion of the capillary tube 600 passing through the heat treatment unit 200 and draws the same at a predetermined drawing force to produce a multi-pipe 700 having a desired diameter (S4: fourth step). .
  • the compressive force and the pulling force may be equal to each other, and may be appropriately different in size depending on the material and properties of the accommodation pipe 400 and the insertion pipe 500 together with the design of the multi-pipe 700 to be manufactured.
  • the outer circumferential surface of the outermost insertion pipe 500 of the at least one insertion pipe 500 is in contact with the inner circumferential surface of the accommodation pipe 400, and the inner circumferential surface of the insertion pipe 500 inserted into the accommodation pipe 400. The outer circumferential surface of the insertion pipe 500 is then contacted.
  • the third step (S3) is a high-frequency induction heating disposed along the outer circumferential surface of the heat treatment furnace for receiving the capillary tube 600 extruded from the ram 100 or the capillary tube 600 extruded from the ram 100
  • the capillary 600 is heat treated at 150 ° C. to 1350 ° C. by means of an apparatus.
  • the present invention equals the pulling force of the drawing unit 300 and the compressive force of the ram 100 or the size of the drawing unit 300 and different from each other depending on the material of the receiving pipe 400 and the insertion pipe 500 and It is possible to draw the multi-pipe 700 using the mandrel 340 while holding the multi-pipe 700 with the clamp 320 accurately.
  • each layer by precisely dimensional control while maintaining a constant thickness of each layer of each of the multi-pipe 700, that is, each of the receiving pipe 400 and at least one insertion pipe 500 constituting the parent tube 600 It is possible to produce a multi-pipe 700 is excellent in the bonding force between the excellent dimensional accuracy.
  • the operator may further perform a calibration and chamfering process of the manufactured multi-pipe 700, and may further perform an inspection process for inspecting defects on the outer surface of the multi-pipe 700.
  • the receiving pipe 400 of the structure as shown in Figs. And insertion pipe 500 may be utilized.
  • the receiving pipe 400 or the insertion pipe 500 has a plurality of reinforcing ribs that form a hill and a valley in a straight line along the longitudinal direction of the accommodation pipe 400 or the insertion pipe 500 on the outer peripheral surface or the inner peripheral surface as shown in FIG. 401 and 501 may be formed at equal intervals.
  • the reinforcement rib 501 of the outer circumferential surface of the insertion pipe 500 is the reinforcement rib of the inner circumferential surface of the accommodation pipe 400.
  • the accommodation pipe 400 or the insertion pipe 500 has a plurality of hills and valleys in an involute curve shape along the longitudinal direction of the accommodation pipe 400 or the insertion pipe 500 on the outer circumferential surface or the inner circumferential surface as shown in FIG. 6.
  • the reinforcing ribs 402 and 502 may be formed at equal intervals.
  • the reinforcement rib 501 of the outer circumferential surface of the insertion pipe 500 is the reinforcement rib of the inner circumferential surface of the accommodation pipe 400.
  • the multi-pipe ( 700) While rotating between the 401 and the neighboring reinforcing ribs 401, that is, guided and engaged smoothly inserted according to the operation of the above-described rotary actuator, the multi-pipe ( 700).
  • the present invention provides a multi-pipe manufacturing apparatus and a method of manufacturing a multi-pipe using the same, by which a plurality of pipes can be simultaneously mechanically and metallurgically combined by a relatively simple configuration and process to produce a multi-pipe economically. It can be seen that the basic technical idea.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Extraction Processes (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Extrusion Of Metal (AREA)

Abstract

The present invention relates to a multi-tube manufacturing device and a method for manufacturing a multi-tube using the same, wherein a header is fabricated by inserting an insertion pipe into a containing pipe and is extruded by a ram using a predetermined extrusion force, the header is heat-treated by a heat treatment unit, and the heat-treated header is drawn by a drawing unit using a predetermined drawing force so as to produce a multi-tube having a desired diameter such that a plurality of tubes are simultaneously coupled mechanically and metallurgically by means of relatively simple configuration and process, thereby producing a multi-tube economically.

Description

다중관 제조장치 및 이것을 이용한 다중관의 제조방법Multi pipe manufacturing apparatus and manufacturing method of multi pipe using the same
본 발명은 다중관 제조장치 및 이것을 이용한 다중관의 제조방법에 관한 것으로, 더욱 상세하게는 비교적 단순한 구성과 공정에 의하여 복수의 관을 기계적 및 야금학적으로 동시에 결합시켜 경제적으로 다중관을 생산할 수 있도록 하는 다중관 제조장치 및 이것을 이용한 다중관의 제조방법에 관한 것이다.The present invention relates to a multi-pipe manufacturing apparatus and a method for manufacturing a multi-pipe using the same, and more particularly, to produce a multi-pipe economically by combining a plurality of pipes simultaneously and mechanically by a relatively simple configuration and process. The present invention relates to a multi-pipe manufacturing apparatus and a multi-pipe manufacturing method using the same.
이중 강관을 포함한 다중 레이어 강관은 일반적으로 접착제 또는 열팽창계수의 차이를 이용한 열박음 방법으로 제조되어왔다.Multi-layered steel pipes, including double steel pipes, have generally been manufactured by shrink fit method using a difference in adhesive or thermal expansion coefficient.
이러한 다중 레이어 강관은 최근, 야금학적 결합(Metallurgrical Bonding)과 기계적(Mechanical Bonding) 및 열적 결합(Thermal Bonding)에 의하여 제조되고 있다.Such multi-layered steel pipes have recently been produced by metallurgical bonding (Metalurgrical Bonding) and mechanical (Mechanical Bonding) and thermal bonding (Thermal Bonding).
이중, 기계적 결합은 액압성형, SRM 압연 등을 이용할 수 있으며, 이중 액압성형은 내관의 소성 변형과 외관의 탄성 회복을 이용하여 체결력을 발생시키는 방법이며, SRM 압연은 심리스(SEAMLESS) 강관 제조에 사용되는 기계적 결합을 구현하기 위한 방법이다.Double, mechanical coupling can be used for hydraulic molding, SRM rolling, etc. Double hydraulic molding is a method of generating a clamping force by using the plastic deformation of the inner tube and the elastic recovery of the appearance, SRM rolling is used for the production of SEAMLESS steel pipe It is a method for implementing a mechanical coupling.
여기서, 액압성형은 가스나 물 등의 유체를 내관에 공급하고, 유압에 의하여 내관을 팽창시켜 외관에 결합하는 하이드로 포밍 방식을 이용하고 있으나, 이러한 하이드로 포밍 방식의 한계는 제조되는 제품의 길이가 한정되며, 다중관의 제작을 위한 사이즈별 금형 제작 비용이 과다하게 상승하고, 작업 유체의 공급과 후처리 등에 따른 소요 비용이 증대되며 작업 시간이 늘어나며 공정이 복잡하다는 것이다.Here, the hydraulic molding uses a hydroforming method of supplying a fluid such as gas or water to the inner tube, and expands the inner tube by hydraulic pressure to couple to the exterior, but the limitation of the hydroforming method is that the length of the manufactured product is limited. In addition, the mold production cost by size for the production of the multi-pipe is excessively increased, the required cost due to the supply and post-treatment of the working fluid is increased, the working time is increased and the process is complicated.
또한, SRM 압연은 롤(roll)을 이용하여 열간 압연을 행할 때 대량 생산을 위한 제조 설비를 필히 갖추어야 한다는 번거로움이 있으며, 외관에 내관을 삽입하여 모관을 제작하는 과정 또한 공정의 특성상 원활하게 이루어지지 못하는 문제가 있다.In addition, SRM rolling is a cumbersome to have a manufacturing facility for mass production when performing hot rolling using a roll (roll), and the process of making a mother pipe by inserting an inner tube into the exterior is also made smoothly due to the characteristics of the process There is a problem that cannot be supported.
본 발명은 상기와 같은 문제점을 개선하기 위하여 발명된 것으로, 비교적 단순한 구성과 공정에 의하여 복수의 관을 기계적 및 야금학적으로 동시에 결합시켜 경제적으로 다중관을 생산할 수 있도록 하는 다중관 제조장치 및 이것을 이용한 다중관의 제조방법을 제공하기 위한 것이다.The present invention has been invented to improve the above problems, a multi-pipe manufacturing apparatus and a method for producing a multi-pipe economically by combining a plurality of pipes simultaneously and mechanically metallurgical by a relatively simple configuration and process It is to provide a method for producing a multi-pipe.
상기와 같은 목적을 달성하기 위하여, 본 발명은 수용 파이프에 직경이 서로 다른 적어도 하나 이상의 삽입 파이프를 삽입하여 제작된 모관(母管)을 일정한 압축력으로 압출하는 램(RAM); 상기 램으로부터 압출되는 상기 모관을 열처리하는 열처리 유닛; 및 상기 열처리 유닛을 통과한 상기 모관을 일정한 인발력으로 인발하여 소망하는 직경의 다중관으로 인발 유닛;을 포함하는 것을 특징으로 하는 다중관 제조장치를 제공할 수 있다.In order to achieve the above object, the present invention is a RAM (RAM) for extruding the capillary (母 管) produced by inserting at least one or more insertion pipes having different diameters in the receiving pipe with a constant compression force; A heat treatment unit for heat-treating the mother pipe extruded from the ram; And drawing out the mother tube passing through the heat treatment unit with a constant drawing force, and drawing the unit into a multi-tube having a desired diameter.
여기서, 상기 압축력과 상기 인발력은 서로 같은 것을 특징으로 한다.Here, the compressive force and the pull force is characterized in that the same.
이때, 상기 적어도 하나 이상의 삽입 파이프 중 최외곽의 삽입 파이프는 상기 수용 파이프의 내주면에 외주면이 접촉되고, 상기 수용 파이프에 삽입된 삽입 파이프의 내주면에 그 다음 삽입 파이프의 외주면이 접촉되는 것을 특징으로 한다.In this case, an outer circumferential surface of the outermost insertion pipe of the at least one insertion pipe may contact the inner circumferential surface of the accommodation pipe, and an outer circumferential surface of the next insertion pipe may contact the inner circumferential surface of the insertion pipe inserted into the accommodation pipe. .
그리고, 상기 열처리 유닛은, 상기 램으로부터 압출되는 상기 모관을 수용하는 열처리 로 또는, 상기 램으로부터 압출되는 상기 모관의 형성 방향을 따라 배치되는 고주파 유도 가열장치인 것을 특징으로 한다.The heat treatment unit may be a heat treatment furnace accommodating the mother pipe extruded from the ram, or a high frequency induction heating device disposed along a forming direction of the mother pipe extruded from the ram.
그리고, 상기 고주파 유도 가열장치는, 상기 모관을 이루는 동일한 재질의 수용 파이프와 삽입 파이프의 고주파 유도 가열 결합용의 단일 주파수 발생기와, 상기 모관을 이루는 서로 다른 재질의 수용 파이프와 삽입 파이프 각각의 고주파 유도 가열 결합용의 복수 주파수 발생기를 포함하는 것을 특징으로 한다.The high frequency induction heating apparatus includes a single frequency generator for high frequency induction heating and coupling of a receiving pipe and an insertion pipe of the same material forming the mother pipe, and a high frequency induction of each of the receiving pipe and the insertion pipe of different materials forming the mother pipe. And a plurality of frequency generators for heat coupling.
그리고, 상기 모관은 상기 열처리 로 또는 상기 고주파 유도 가열장치에 의하여 150℃ 내지 1350℃에서 열처리되는 것을 특징으로 한다.And, the capillary is characterized in that the heat treatment at 150 ℃ to 1350 ℃ by the heat treatment furnace or the high frequency induction heating apparatus.
그리고, 상기 인발 유닛은, 상기 램으로부터 상기 모관보다 축소된 외경으로 상기 다중관을 압출시키는 압출공이 형성된 다이와, 상기 다이로부터 압출되는 상기 다중관의 단부를 파지하는 클램프와, 상기 클램프를 구비하고 상기 다중관이 압출되는 방향을 따라 상기 다중관을 일정한 인발력으로 이송시키는 캐리어를 포함하는 것을 특징으로 한다.The drawing unit may include a die having an extruded hole for extruding the multi-pipe from the ram to an outer diameter smaller than the capillary, a clamp for holding an end of the multi-pipe extruded from the die, and the clamp. It characterized in that it comprises a carrier for transporting the multi-tube with a constant pull force along the direction in which the multi-tube is extruded.
그리고, 상기 압출공은, 상기 램과 대면하도록 상기 다이의 제1 면에 제1 직경으로 형성되는 제1 단부홀과, 상기 제1 단부홀의 중심과 동일한 중심을 공유하고 상기 다이의 내부에 상기 제1 직경보다 작은 제2 직경으로 형성되는 중간홀과, 상기 중간홀의 중심과 동일한 중심을 공유하고 상기 제1 면과 대향하는 상기 다이의 제2 면에 상기 제2 직경으로 형성되는 제2 단부홀과, 상기 제1 단부홀과 상기 중간홀의 가장자리를 상호 연결하며 상기 캐리어측으로 갈수록 점차 좁아지게 형성되는 제1 압출 안내면과, 상기 중간홀과 상기 제2 단부홀의 가장자리를 상호 연결하며 상기 캐리어측을 향하여 일정한 직경으로 형성되는 제2 압출 안내면을 포함하며, 상기 제1 직경은 상기 모관의 외경과 대응되고, 상기 제2 직경은 상기 다중관의 외경과 대응되는 것을 특징으로 한다.The extrusion hole may share a first end hole having a first diameter on a first surface of the die so as to face the ram, and a center same as a center of the first end hole and inside the die. A middle hole formed with a second diameter smaller than one diameter, and a second end hole formed with the second diameter on a second surface of the die which shares the same center as the center of the middle hole and faces the first surface; A first extrusion guide surface interconnecting the edges of the first end hole and the intermediate hole and gradually narrowing toward the carrier side, and interconnecting the edges of the intermediate hole and the second end hole and being constant toward the carrier side; And a second extrusion guide surface formed in a diameter, wherein the first diameter corresponds to an outer diameter of the mother tube, and the second diameter corresponds to an outer diameter of the multiple tube. It is done.
그리고, 상기 압출 안내면에는 PVD 코팅층(Duplex Physical Vapour Deposition Coating Layer) 또는 DLC 코팅층(Diamond-Like-Carbon Coating Layer)이 형성되는 것을 특징으로 한다.And, the extrusion guide surface is characterized in that the PVD coating layer (Duplex Physical Vapor Deposition Coating Layer) or DLC coating layer (Diamond-Like-Carbon Coating Layer) is formed.
그리고, 상기 인발 유닛은, 상기 클램프와 별도로 상기 캐리어로부터 상기 램측으로 돌출되어 상기 클램프의 중심부에 배치되고 상기 다중관에 삽입되어 상기 다중관의 내경을 일정하게 유지시키는 맨드릴(mandrel)을 더 포함하는 것을 특징으로 한다.The drawing unit further includes a mandrel protruding from the carrier to the ram side separately from the clamp and disposed at the center of the clamp and inserted into the multi-tube to maintain a constant internal diameter of the multi-tube. It is characterized by.
그리고, 상기 맨드릴의 외주면에는 PVD 코팅층(Duplex Physical Vapour Deposition Coating Layer) 또는 DLC 코팅층(Diamond-Like-Carbon Coating Layer)이 형성되는 것을 특징으로 한다.In addition, the outer peripheral surface of the mandrel is characterized in that a PVD coating layer (Duplex Physical Vapor Deposition Coating Layer) or DLC coating layer (Diamond-Like-Carbon Coating Layer) is formed.
그리고, 상기 클램프는, 상기 캐리어에 장착되어 상기 다중관의 외주면에 대하여 이격 또는 접촉하도록 방사상으로 배치되는 복수의 척을 포함하는 것을 특징으로 한다.The clamp may include a plurality of chucks mounted on the carrier and disposed radially to be spaced apart or in contact with an outer circumferential surface of the multi-pipe.
그리고, 상기 수용 파이프와 상기 삽입 파이프는 같거나 다른 재질로 이루어지는 것을 특징으로 한다.And, the receiving pipe and the insertion pipe is characterized in that made of the same or different materials.
그리고, 상기 수용 파이프와 상기 삽입 파이프는 각각 전기저항 용접 강관(ERW) 또는 심리스 강관(SEAMLESS PIPE) 중 하나인 것을 특징으로 한다.And, the receiving pipe and the insertion pipe is characterized in that each of the electrical resistance welded steel pipe (ERW) or seamless steel pipe (SEAMLESS PIPE).
그리고, 상기 삽입 파이프는, 스테인리스 스틸, 알루미늄, 알루미늄 합금, 구리, 구리 합금, 니켈, 니켈 합금 중 하나 또는 적어도 하나 이상의 조합인 것을 특징으로 한다.And, the insertion pipe is characterized in that one or at least one or more of stainless steel, aluminum, aluminum alloy, copper, copper alloy, nickel, nickel alloy.
그리고, 상기 수용 파이프는, 탄소강(carbon steel), 코발트기 합금강, 알루미늄, 알루미늄 합금, 황동, 고망간강 중 하나 또는 적어도 하나 이상의 조합인 것을 특징으로 한다.And, the receiving pipe is characterized in that the carbon steel (carbon steel), cobalt-based alloy steel, aluminum, aluminum alloy, brass, high-manganese steel or a combination of at least one or more.
그리고, 상기 수용 파이프 또는 상기 삽입 파이프는, 외주면 또는 내주면에 상기 수용 파이프 또는 상기 삽입 파이프의 길이 방향을 따라 직선 형상으로 산과 골을 형성하는 복수의 보강 리브가 등간격으로 형성되는 것을 특징으로 한다.The accommodation pipe or the insertion pipe is characterized in that a plurality of reinforcing ribs are formed at equal intervals on the outer circumferential surface or the inner circumferential surface to form a hill and a valley in a linear shape along the longitudinal direction of the accommodation pipe or the insertion pipe.
그리고, 상기 수용 파이프 또는 상기 삽입 파이프는, 외주면 또는 내주면에 상기 수용 파이프 또는 상기 삽입 파이프의 길이 방향을 따라 인벌류트 곡선 형상으로 산과 골을 형성하는 복수의 보강 리브가 등간격으로 형성되는 것을 특징으로 한다.The accommodation pipe or the insertion pipe may include a plurality of reinforcing ribs formed on the outer circumferential surface or the inner circumferential surface of the receiving pipe or the insertion pipe in an involute curve shape at equal intervals to form peaks and valleys. .
또한, 상기 다중관 제조장치는, 상기 램 또는 상기 인발 유닛에만 구비되거나, 상기 램 및 상기 인발 유닛에 전부 구비되어 구동력을 전달받아 가동되며, 압출되는 상기 모관 또는 인발되는 상기 다중관을 일방향으로 회전시키는 회전용 액추에이터를 더 포함하는 것을 특징으로 한다.In addition, the multi-pipe manufacturing apparatus is provided only in the ram or the drawing unit, or is provided in the ram and the drawing unit are all operated to receive a driving force, and rotates the extruded capillary or the drawn multi-pipe in one direction. It characterized in that it further comprises a rotating actuator to.
한편, 본 발명은 수용 파이프에 직경이 서로 다른 적어도 하나 이상의 삽입 파이프를 삽입하여 모관(母管)을 제작하는 제1 단계; 상기 모관을 램에 투입하여 일정한 압축력으로 압출하는 제2 단계; 상기 램으로부터 압출되는 상기 모관을 열처리 유닛에 투입하여 열처리하는 제3 단계; 상기 열처리 유닛을 통과한 상기 모관의 단부를 인발 유닛이 파지하고 일정한 인발력으로 인발하여 소망하는 직경의 다중관을 제작하는 제4 단계;를 포함하는 것을 특징으로 하는 다중관 제조장치를 이용한 다중관의 제조방법을 제공할 수 있다.On the other hand, the present invention comprises a first step of manufacturing a mother pipe by inserting at least one or more insertion pipes having different diameters in the receiving pipe; A second step of injecting the capillary into the ram and extruding with a constant compression force; A third step of injecting the mother tube extruded from the ram into a heat treatment unit and performing heat treatment; A fourth step of manufacturing a multi-tube having a desired diameter by gripping the end of the capillary tube passing through the heat treatment unit and drawing with a constant pulling force; It can provide a manufacturing method.
여기서, 상기 적어도 하나 이상의 삽입 파이프 중 최외곽의 삽입 파이프는 상기 수용 파이프의 내주면에 외주면이 접촉되고, 상기 수용 파이프에 삽입된 삽입 파이프의 내주면에 그 다음 삽입 파이프의 외주면이 접촉되는 것을 특징으로 한다.The outermost insertion pipe of the at least one insertion pipe may have an outer circumferential surface in contact with an inner circumferential surface of the accommodation pipe, and an outer circumferential surface of the next insertion pipe may contact with an inner circumferential surface of the insertion pipe inserted into the accommodation pipe. .
이때, 제3 단계는, 상기 램으로부터 압출되는 상기 모관을 수용하는 열처리 로 또는, 상기 램으로부터 압출되는 상기 모관의 외주면을 따라 배치되는 고주파 유도 가열장치에 의하여 상기 모관이 150℃ 내지 1350℃에서 열처리되는 것을 특징으로 한다.In this case, the third step may be a heat treatment at 150 ° C to 1350 ° C by a high-frequency induction heating apparatus disposed along an outer circumferential surface of the mother tube that is extruded from the ram or the mother tube extruded from the ram. It is characterized by.
상기와 같은 구성의 본 발명에 따르면, 다음과 같은 효과를 도모할 수 있다.According to the present invention having the above configuration, the following effects can be achieved.
우선, 본 발명은 수용 파이프에 삽입 파이프를 삽입하여 모관을 제작하여 램에 의하여 일정한 압축력으로 압출하고, 열처리 유닛으로 모관을 열처리하며, 열처리된 모관을 인발 유닛이 일정한 압축력과 인발력에 의하여 소망하는 직경의 다중관으로 생산함으로써, 성형성과 내구성과 내식성 및 강도의 향상을 비교적 간단한 구성으로 구현할 수 있음은 물론, 저렴한 비용으로 고품질의 다중관을 획득할 수 있게 된다.First, the present invention is to insert the insertion pipe into the receiving pipe to produce a capillary extruded by a constant compressive force by the ram, heat treatment the capillary by the heat treatment unit, the drawing unit is a diameter desired by the drawing unit by a constant compression force and pull force By producing a multi-tube of the, it is possible to implement the improvement of formability, durability, corrosion resistance and strength in a relatively simple configuration, as well as to obtain a high-quality multi-pipe at a low cost.
특히, 본 발명은 복수의 관을 수용 파이프 및 삽입 파이프의 내식성 및 강성을 강화하는데 적합한 기계적 결합을 간단한 구조로 구현함과 동시에 열처리 로나 고주파 유도가열 등에 의한 열처리 유닛의 열간 성형을 통하여 수용 파이프와 삽입 파이프를 야금학적 결합에 의하여도 상호 결합시킬 수 있으므로, 경제적으로 뛰어난 효율성을 현장에 제공할 수 있게 된다.In particular, the present invention implements a plurality of pipes and inserts through the hot forming of the heat treatment unit by a heat treatment furnace or high frequency induction heating while simultaneously implementing a mechanical coupling suitable for enhancing the corrosion resistance and rigidity of the accommodation pipe and the insertion pipe. The pipes can also be interconnected by metallurgical bonding, providing economically superior efficiency on site.
또한, 본 발명은 인발 유닛의 인발력과 램의 압축력을 동일하게 상이하게 하고 인발 유닛의 클램프로 정확하게 다중관을 파지하면서 맨드릴을 이용하여 인발 제작되는 다중관 각각의 레이어, 즉 모관을 이루는 수용 파이프와 적어도 하나 이상의 삽입 파이프 각각의 두께를 일정하게 유지하면서 정밀하게 치수 제어함으로써 각 레이어 간의 결합력이 우수하고 치수 정밀도가 우수한 다중관을 제작할 수 있게 된다.In addition, the present invention is the same as the drawing force of the drawing unit and the compression force of the ram equally different and each of the multiple pipes that are produced by using the mandrel while the grip of the clamping of the drawing unit, that is, the receiving pipe constituting the capillary and By precisely controlling the size of each of the at least one insertion pipe while maintaining a constant thickness, it is possible to manufacture a multi-pipe having excellent bonding force and excellent dimensional accuracy between layers.
도 1은 본 발명의 일 실시예에 따른 다중관 제조장치의 전체적인 구성을 나타낸 개념도1 is a conceptual diagram showing the overall configuration of a multi-pipe manufacturing apparatus according to an embodiment of the present invention
도 2는 도 1의 A 부분을 확대한 개념도2 is an enlarged conceptual view of part A of FIG. 1;
도 3은 도 1의 A 부분에서 모관 및 다중관을 제외하고 본 발명의 주요부인 인발 유닛의 다이 구조를 상세히 나타낸 단면 개념도3 is a cross-sectional conceptual view showing in detail the die structure of the drawing unit, which is the main part of the present invention, excluding the mother and multi-pipes in part A of FIG.
도 4는 본 발명의 일 실시예에 따른 다중관 제조장치를 이용한 다중관의 제조방법을 나타낸 블록 선도Figure 4 is a block diagram showing a method for manufacturing a multi-pipe using a multi-pipe manufacturing apparatus according to an embodiment of the present invention
도 5 및 도 6은 본 발명의 다양한 실시예에 따른 다중관 제조장치를 이용하여 제조될 다중관의 제작용 수용 파이프 또는 삽입 파이프의 구조를 나타낸 사시도5 and 6 are perspective views showing the structure of the receiving pipe or the insertion pipe for the production of multi-pipe to be manufactured by using a multi-pipe manufacturing apparatus according to various embodiments of the present invention
<부호의 설명><Description of the code>
100...램100 ... ram
200...열처리 유닛200 ... heat treatment unit
300...인발 유닛300 ... drawing unit
310...다이310 ... die
310a...제1 면310a ... first page
310b...제2 면310b ... second scene
310h...압출공310h ... extrusion
311...제1 단부홀311 ... First End Hole
312...제2 단부홀312 ... second end hole
313a...제1 압출 안내면313a ... First extrusion guide surface
313b...제2 압출 안내면313b ... 2nd extrusion guide surface
314...중간홀314 ... Middle Hall
320...클램프320 ... clamp
321...척321 ... Chuck
330...캐리어330 ... carrier
340...맨드릴340 Mandrel
400...수용 파이프400 ... receiving pipe
401, 402...보강 리브401, 402 ... reinforcement rib
500...삽입 파이프500 ... insertion pipe
501, 502...보강 리브501, 502 ... reinforcement rib
600...모관600 ... Maternal
700...다중관700 ... multiple tube
D1...제1 직경D1 ... first diameter
D2...제2 직경D2 ... 2nd diameter
S1...제1 단계S1 ... Step 1
S2...제2 단계S2 ... Step 2
S3...제3 단계S3 ... Step 3
S4...제4 단계S4 ... Step 4
본 발명의 이점 및 특징, 그리고 그것들을 달성하는 방법은 첨부되는 도면과 함께 상세하게 후술되는 실시예를 참조하면 명확해질 것이다.Advantages and features of the present invention, and methods for achieving them will be apparent with reference to the embodiments described below in detail in conjunction with the accompanying drawings.
그러나, 본 발명은 이하에서 개시되는 실시예로 한정되는 것이 아니라 서로 다른 다양한 형태로 구현될 것이다.However, the present invention is not limited to the embodiments disclosed below, but may be implemented in various different forms.
본 명세서에서 본 실시예는 본 발명의 개시가 완전하도록 하며, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에게 발명의 범주를 완전하게 알려주기 위해 제공되는 것이다.In this specification, the embodiments are provided so that the disclosure of the present invention may be completed and the scope of the present invention may be completely provided to those skilled in the art.
그리고 본 발명은 청구항의 범주에 의해 정의될 뿐이다.And the present invention is only defined by the scope of the claims.
따라서, 몇몇 실시예에서, 잘 알려진 구성 요소, 잘 알려진 동작 및 잘 알려진 기술들은 본 발명이 모호하게 해석되는 것을 피하기 위하여 구체적으로 설명되지 않는다.Thus, in some embodiments, well known components, well known operations and well known techniques are not described in detail in order to avoid obscuring the present invention.
또한, 명세서 전체에 걸쳐 동일 참조 부호는 동일 구성 요소를 지칭하고, 본 명세서에서 사용된(언급된) 용어들은 실시예를 설명하기 위한 것이며 본 발명을 제한하고자 하는 것은 아니다.In addition, the same reference numerals throughout the specification refer to the same components, and the terminology (discussed) used herein is for the purpose of describing the embodiments are not intended to limit the invention.
본 명세서에서, 단수형은 문구에서 특별히 언급하지 않는 한 복수형도 포함하며, '포함(또는, 구비)한다'로 언급된 구성 요소 및 동작은 하나 이상의 다른 구성요소 및 동작의 존재 또는 추가를 배제하지 않는다.As used herein, the singular forms "a", "an" and "the" include plural unless the context clearly dictates otherwise, and the elements and acts referred to as 'comprises' or 'do' not exclude the presence or addition of one or more other components and acts. .
다른 정의가 없다면, 본 명세서에서 사용되는 모든 용어(기술 및 과학적 용어를 포함)는 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에게 공통적으로 이해될 수 있는 의미로 사용될 수 있을 것이다.Unless otherwise defined, all terms (including technical and scientific terms) used in the present specification may be used in a sense that can be commonly understood by those skilled in the art.
또 일반적으로 사용되는 사전에 정의되어 있는 용어들은 정의되어 있지 않은 한 이상적으로 또는 과도하게 해석되지 않는다.In addition, the terms defined in the commonly used dictionary are not ideally or excessively interpreted unless they are defined.
이하, 첨부된 도면을 참고로 본 발명의 바람직한 실시예에 대하여 설명한다.Hereinafter, with reference to the accompanying drawings will be described a preferred embodiment of the present invention.
도 1은 본 발명의 일 실시예에 따른 다중관 제조장치의 전체적인 구성을 나타낸 개념도이고, 도 2는 도 1의 A 부분을 확대한 개념도이며, 도 3은 도 1의 A 부분에서 모관 및 다중관을 제외하고 본 발명의 주요부인 인발 유닛의 다이 구조를 상세히 나타낸 단면 개념도이다.1 is a conceptual view showing the overall configuration of a multi-pipe manufacturing apparatus according to an embodiment of the present invention, Figure 2 is an enlarged conceptual view of the portion A of Figure 1, Figure 3 is a mother and multi-pipe in the portion A of Figure 1 Except for the schematic diagram showing the die structure of the drawing unit which is the main part of the present invention in detail.
본 발명은 도시된 바와 같이 램(100, RAM)과, 열처리 유닛(200)과, 인발 유닛(300)을 포함하는 구조임을 파악할 수 있다.As shown in the drawing, it can be seen that the structure includes a RAM 100, a RAM, a heat treatment unit 200, and a drawing unit 300.
램(100)은 수용 파이프(400)에 직경이 서로 다른 적어도 하나 이상의 삽입 파이프(500)를 삽입하여 제작된 모관(600, 母管)을 일정한 압축력(이하 도 1의 실선 화살표 참조)으로 압출하는 것이다.The ram 100 extrudes the capillary tube 600, which is formed by inserting at least one or more insertion pipes 500 having different diameters into the receiving pipe 400 with a constant compression force (see the solid arrow in FIG. 1). will be.
열처리 유닛(200)은 램(100)으로부터 압출되는 모관(600)을 열처리함으로써, 열간 성형을 실시하여 모관(600)을 구성하는 수용 파이프(400)와 삽입 파이프(500) 상호간의 야금학적 결합을 구현하기 위한 것이다.The heat treatment unit 200 heat-treats the capillary tube 600 extruded from the ram 100 to perform a hot forming to form a metallurgical coupling between the receiving pipe 400 and the insertion pipe 500 constituting the capillary tube 600. To implement.
인발 유닛(300)은 열처리 유닛(200)을 통과한 모관(600)을 일정한 인발력(이하 도 1의 점선 화살표 참조)으로 인발하여 소망하는 직경의 다중관(700)으로 제작하는 것으로, 모관(600)을 구성하는 수용 파이프(400)와 삽입 파이프(500) 상호간의 기계적 결합을 구현하기 위한 것이다.The drawing unit 300 draws the capillary tube 600 passing through the heat treatment unit 200 with a constant drawing force (see the dotted arrow in FIG. 1 below) to produce a multi-pipe 700 having a desired diameter. It is to implement a mechanical coupling between the receiving pipe 400 and the insertion pipe 500 constituting a).
따라서, 본 발명은 성형성과 내구성과 내식성 및 강도의 향상을 비교적 간단한 구성으로 구현할 수 있음은 물론, 저렴한 비용으로 고품질의 다중관(700)을 간단히 획득할 수 있게 된다.Therefore, the present invention can implement the improvement of moldability, durability, corrosion resistance and strength in a relatively simple configuration, and can easily obtain a high quality multi-pipe 700 at a low cost.
특히, 본 발명은 복수의 관을 수용 파이프(400) 및 삽입 파이프(500)의 내식성 및 강성을 강화하는데 적합한 기계적 결합을 간단한 구조로 구현함과 동시에 열처리 로나 고주파 유도가열 등에 의한 열처리 유닛(200)의 열간 성형을 통하여 수용 파이프(400)와 삽입 파이프(500)를 야금학적 결합에 의하여도 상호 결합시킬 수 있으므로, 다중관(700)의 성형에 따른 비용의 절감이 가능하게 될 것이다.In particular, the present invention implements a mechanical structure suitable for enhancing the corrosion resistance and rigidity of the plurality of pipes 400 and the insertion pipe 500 in a simple structure and at the same time heat treatment unit 200 by heat treatment furnace or high frequency induction heating, etc. Since the receiving pipe 400 and the insertion pipe 500 may be mutually coupled by metallurgical coupling through hot forming, the cost of the molding of the multi-pipe 700 may be reduced.
본 발명은 상기와 같은 실시예의 적용이 가능하며, 다음과 같은 다양한 실시예의 적용 또한 가능함은 물론이다.The present invention can be applied to the above embodiments, and of course, the following various embodiments are also applicable.
우선, 램(100)의 압축력과 인발 유닛(300)의 인발력은 서로 같거나 약간의 미차가 발생되어야 표면 및 기계적 결함이 없는 균일한 고품질의 다중관(700)을 생산할 수 있게 될 것이다.First, the compressive force of the ram 100 and the pull force of the drawing unit 300 must be equal to or slightly different from each other to produce a uniform high quality multi-pipe 700 without surface and mechanical defects.
그리고, 램(100)의 압축력과 인발 유닛(300)의 인발력은 제작되는 다중관(700)의 디자인과 함께 수용 파이프(400)와 삽입 파이프(500)의 재료 및 성상에 따라 적절히 그 크기를 서로 다르게 할 수도 있음은 물론이다.In addition, the compression force of the ram 100 and the pulling force of the drawing unit 300 are appropriately sized with each other according to the design and the material and properties of the receiving pipe 400 and the insertion pipe 500 together with the design of the multi-pipe 700 to be manufactured. Of course, you can do it differently.
또한, 적어도 하나 이상의 삽입 파이프(500) 중 최외곽의 삽입 파이프(500)는 수용 파이프(400)의 내주면에 그 외주면이 접촉되고, 수용 파이프(400)에 삽입된 삽입 파이프(500)의 내주면에 그 다음 삽입 파이프(500)의 외주면이 접촉된다.In addition, an outer circumferential surface of the outermost insertion pipe 500 of the at least one insertion pipe 500 is in contact with an inner circumferential surface of the accommodation pipe 400, and is connected to an inner circumferential surface of the insertion pipe 500 inserted into the accommodation pipe 400. The outer circumferential surface of the insertion pipe 500 is then contacted.
즉, 이와 같은 방법으로써 도시된 바와 같은 2중 레이어, 즉 수용 파이프(400)의 내주면에 삽입 파이프(500)의 외주면이 접촉된 구조뿐 아니라, 3중, 4중 또는 그 이상의 복수의 레이어를 가진 다중관들을 제작할 수도 있음은 물론일 것이다.That is, in this manner, as well as the structure in which the outer circumferential surface of the insertion pipe 500 is in contact with the double layer, that is, the inner circumferential surface of the receiving pipe 400, as well as having a plurality of triple, quadruple or more layers It is of course possible to produce multiple tubes.
여기서, 수용 파이프(400)와 삽입 파이프(500)는 같거나 다른 재질로 이루어질 수 있으며, 각각 전기저항 용접 강관(ERW) 또는 심리스 강관(SEAMLESS PIPE) 등과 같은 것을 사용하여 모관(600) 및 다중관(700)을 제작할 수 있다.Here, the accommodating pipe 400 and the insertion pipe 500 may be made of the same or different materials, respectively, using the same resistance wire welded steel pipe (ERW) or seamless steel pipe (SEAMLESS PIPE), such as the parent pipe 600 and the multi-pipe 700 can be produced.
이때, 삽입 파이프(500)는 스테인리스 스틸, 알루미늄, 알루미늄 합금, 구리, 구리 합금, 니켈, 니켈 합금 중 하나 또는 적어도 하나 이상을 조합하여 제작될 수 있다.At this time, the insertion pipe 500 may be manufactured by combining one or at least one of stainless steel, aluminum, aluminum alloy, copper, copper alloy, nickel, nickel alloy.
또한, 수용 파이프(400)는 탄소강(carbon steel), 코발트기 합금강, 알루미늄, 알루미늄 합금, 황동, 고망간강 중 하나 또는 적어도 하나 이상을 조합하여 제작될 수도 있다.In addition, the accommodation pipe 400 may be manufactured by combining one or at least one of carbon steel, cobalt-based alloy steel, aluminum, aluminum alloy, brass, high manganese steel.
한편, 열처리 유닛(200)은 램(100)으로부터 압출되는 모관(600)을 수용하는 열처리 로 또는 램(100)으로부터 압출되는 모관(600)의 형성 방향을 따라 배치되는 고주파 유도 가열장치일 수도 있으며, 모관(600)은 전술한 열처리 로 또는 고주파 유도 가열장치에 의하여 150℃ 내지 1350℃에서 열처리됨으로써 열간 성형이 이루어진다.On the other hand, the heat treatment unit 200 may be a high-frequency induction heating device disposed along the forming direction of the heat treatment furnace for receiving the mother tube 600 extruded from the ram 100 or the mother tube 600 extruded from the ram 100, , The capillary 600 is hot formed by heat treatment at 150 ℃ to 1350 ℃ by the above-described heat treatment furnace or high frequency induction heating apparatus.
이때, 열처리 유닛(200)이 고주파 유도 가열장치일 경우, 모관(600)을 이루는 수용 파이프(400)와 삽입 파이프(500)가 동일한 재질이라면, 단일 주파수를 발생시켜 수용 파이프(400)와 삽입 파이프(500) 상호 간의 고주파 유도 가열에 따른 결합이 이루어지도록 하는 단일 주파수 발생기(이하 미도시)를 더 구비할 수 있을 것이다.At this time, when the heat treatment unit 200 is a high frequency induction heating apparatus, if the receiving pipe 400 and the insertion pipe 500 forming the mother tube 600 are the same material, a single frequency is generated to generate the accommodation pipe 400 and the insertion pipe. 500 may be further provided with a single frequency generator (not shown) to achieve a coupling according to the high frequency induction heating between each other.
또한, 열처리 유닛(200)이 고주파 유도 가열장치일 경우, 모관(600)을 이루는 수용 파이프(400)와 삽입 파이프(500)가 서로 다른 재질이라면, 모관(600)을 이루는 서로 다른 재질의 수용 파이프(400)와 삽입 파이프(500) 레이어 각각이 고주파 유도 가열에 따른 결합이 이루어질 수 있도록, 복수의 서로 다른 주파수가 발생되도록 하는 고주파 유도 가열 결합용의 복수 주파수 발생기(이하 미도시)를 더 구비할 수도 있을 것이다.In addition, when the heat treatment unit 200 is a high frequency induction heating apparatus, if the accommodation pipe 400 and the insertion pipe 500 forming the mother pipe 600 are different materials, the accommodation pipes of different materials forming the mother pipe 600 are different. Each of the 400 and the insertion pipe 500 layers may further include a plurality of frequency generators (not shown) for high frequency induction heating coupling to generate a plurality of different frequencies so that the coupling according to the high frequency induction heating may be performed. Could be
한편, 인발 유닛(300)은 램(100)으로부터 모관(600)보다 축소된 외경으로 다중관(700)을 압출시키는 압출공(310h)이 형성된 다이(310)와, 다이(310)로부터 압출되는 다중관(700)의 단부를 파지하는 클램프(320)와, 클램프(320)를 구비하고 다중관(700)이 압출되는 방향을 따라 다중관(700)을 일정한 인발력으로 이송시키는 캐리어(330)를 포함하는 구조임을 파악할 수 있다.On the other hand, the drawing unit 300 is extruded from the die 310 and the die 310 is formed with an extrusion hole 310h for extruding the multi-pipe 700 to the outer diameter reduced from the ram 100, the mother tube 600 Clamp 320 for holding the end of the multi-pipe 700, and a carrier 330 having a clamp 320 and for transporting the multi-pipe 700 with a constant pull force along the direction in which the multi-pipe 700 is extruded It can be seen that it contains a structure.
여기서, 압출공(310h)을 도 2 및 도 3을 참조하여 더욱 상세하게 살펴보면, 제1, 2 단부홀(311, 312)과 제1, 2 압출 안내면(313a, 313b)과 중간홀(314)을 포함하는 구조임을 파악할 수 있다.2 and 3, the first and second end holes 311 and 312, the first and second extrusion guide surfaces 313a and 313b, and the middle hole 314 are described. It can be seen that the structure including the.
제1 단부홀(311)은 램(100)과 대면하도록 다이(310)의 제1 면(310a)에 제1 직경(D1)으로 형성되는 것이다.The first end hole 311 is formed with a first diameter D1 on the first surface 310a of the die 310 so as to face the ram 100.
중간홀(314)은 제1 단부홀(311)의 중심과 동일한 중심을 공유하고 다이(310)의 내부에 제1 직경(D1)보다 작은 제2 직경(D2)으로 형성되는 것이다.The intermediate hole 314 is formed with a second diameter D2 that shares the same center as the center of the first end hole 311 and is smaller than the first diameter D1 in the die 310.
제2 단부홀(312)은 중간홀(314)의 중심과 동일한 중심을 공유하고 제1 면(310a)과 대향하는 다이(310)의 제2 면(310b)에 제2 직경으로 형성되는 것이다.The second end hole 312 is formed to have a second diameter on the second surface 310b of the die 310 that shares the same center with the center of the middle hole 314 and faces the first surface 310a.
제1 압출 안내면(313a)은 제1 단부홀(311)과 중간홀(314)의 가장자리를 상호 연결하며 캐리어(330)측으로 갈수록 점차 좁아지게 형성되는 것이다.The first extrusion guide surface 313a interconnects the edges of the first end hole 311 and the middle hole 314 and is formed to gradually narrow toward the carrier 330.
제2 압출 안내면(313b)은 중간홀(314)과 제2 단부홀(312)의 가장자리를 상호 연결하며 캐리어(330)측을 향하여 일정한 직경으로 형성되는 것이다.The second extrusion guide surface 313b interconnects the edges of the intermediate hole 314 and the second end hole 312 and is formed to have a constant diameter toward the carrier 330 side.
여기서, 제1 직경(D1)은 모관(600)의 외경과 대응되고, 제2 직경(D2)은 다중관(700)의 외경과 대응된다.Here, the first diameter D1 corresponds to the outer diameter of the parent tube 600, and the second diameter D2 corresponds to the outer diameter of the multi-pipe 700.
따라서, 일정한 압축력으로 제1 단부홀(311)을 통과한 모관(600)은 그 직경이 제1 압출 안내면(313a)을 따라 점차 줄어들면서 중간홀(314)으로부터 제2 압출 안내면(313b)을 거쳐 제2 단부홀(312)을 통해 소망하는 제2 직경(D2)의 다중관(700)으로 배출되고, 이러한 다중관(700)을 클램프(320)가 파지한 채로 캐리어(330)가 이동하면서 인발 성형하게 되는 것이다.Accordingly, the capillary tube 600 passing through the first end hole 311 with a constant compressive force gradually decreases along the first extrusion guide surface 313a and passes from the intermediate hole 314 to the second extrusion guide surface 313b. It is discharged through the second end hole 312 to the multi-pipe 700 of the desired second diameter D2, and the carrier 330 moves while the clamp 320 is gripped by the multi-pipe 700. It will be molded.
이러한 제1, 2 압출 안내면(313a, 313b)에는 PVD 코팅층(Duplex Physical Vapour Deposition Coating Layer) 또는 DLC 코팅층(Diamond-Like-Carbon Coating Layer)을 형성하는 것이 바람직하다.It is preferable to form a Duplex Physical Vapor Deposition Coating (PVD) coating layer or a DLC coating layer (Diamond-Like-Carbon Coating Layer) on the first and second extrusion guide surfaces 313a and 313b.
위와 같은 코팅층들은 모관(600)이 일정한 압축력으로 압출되고 다중관(700)이 일정한 인발력으로 인발될 때 윤활성이 증대되도록 하여 원활하게 일방향으로 이송되면서 다중관(700)이 성형될 수 있도록 하기 위한 기술적 수단이라 할 수 있다.The coating layer as described above is a technology for allowing the multi-pipe 700 to be molded while smoothly conveyed in one direction by increasing the lubricity when the mother pipe 600 is extruded with a constant compression force and the multi-pipe 700 is drawn with a constant pulling force It can be called a means.
또한, 본 발명에서는 중간홀(314)을 기준으로 하여 제1 압출 안내면(313a)과 제2 압출 안내면(313b)이 연결되는 부분을 라운드지게 처리함으로써, 제1 직경(D1)의 모관(600)이 제2 직경(D2)의 다중관(700)으로 직경이 축소되는 과정에서 다중관(700)의 표면 및 내부에 걸친 성형 결함을 최소화할 수 있을 것이다.In addition, in the present invention, by rounding the portion where the first extrusion guide surface 313a and the second extrusion guide surface 313b are connected based on the intermediate hole 314, the mother pipe 600 having the first diameter D1 is rounded. In the process of reducing the diameter to the multi-pipe 700 of the second diameter (D2) it will be possible to minimize the molding defects across the surface and the interior of the multi-pipe 700.
그리고, 본 발명에서는 캐리어(330)를 휠이 달린 대차의 구조로 도시하고 있으나, 반드시 이러한 구조에 국한되는 것은 아니다.And, in the present invention, the carrier 330 is shown as a wheeled cart structure, but is not necessarily limited to such a structure.
클램프(320)는 캐리어(330)에 장착되어 다중관(700)의 외주면에 대하여 이격 또는 접촉하도록 방사상으로 배치되는 복수의 척(321)을 포함할 수도 있다.The clamp 320 may include a plurality of chucks 321 mounted to the carrier 330 and disposed radially to be spaced or contacted with respect to the outer circumferential surface of the multi-pipe 700.
캐리어(330)는 특별히 도시하지는 않았지만, 예를 들면 클램프(320)가 구비된 LM가이드나, 클램프(320)가 구비된 랙에 맞물려 일방향으로 회전하는 피니언의 조합 등 정밀한 변위 제어가 가능한 다른 많은 응용 및 변형 설계를 적용할 수도 있음은 물론이다.The carrier 330 is not particularly shown, but many other applications capable of precise displacement control, for example, a combination of an LM guide with a clamp 320 or a pinion that rotates in one direction by engaging a rack provided with the clamp 320. Of course, it is also possible to apply a deformation design.
또한, 인발 유닛(300)은 클램프(320)와 별도로 캐리어(330)로부터 램(100)측으로 돌출되어 클램프(320)의 중심부에 배치되고 다중관(700)에 삽입되어 다중관(700)의 내경을 일정하게 유지시키는 맨드릴(340, mandrel, 이하 도 1 및 도 2 참조)을 더 구비할 수도 있다.In addition, the drawing unit 300 protrudes from the carrier 330 to the ram 100 side separately from the clamp 320 is disposed in the center of the clamp 320 and inserted into the multi-pipe 700 to the inner diameter of the multi-pipe 700 It may be further provided with a mandrel (340, mandrel, see Figs. 1 and 2) to maintain a constant.
맨드릴(340)의 외주면에는 PVD 코팅층(Duplex Physical Vapour Deposition Coating Layer) 또는 DLC 코팅층(Diamond-Like-Carbon Coating Layer)이 형성되는 것이 바람직하다.On the outer circumferential surface of the mandrel 340, a PVD coating layer (Duplex Physical Vapor Deposition Coating Layer) or DLC coating layer (Diamond-Like-Carbon Coating Layer) is preferably formed.
위와 같은 코팅층들은 모관(600)이 일정한 압축력으로 압출되고 다중관(700)이 일정한 인발력으로 인발될 때 윤활성이 증대되도록 하여 원활하게 일방향으로 이송되면서 다중관(700)이 성형될 수 있도록 하기 위한 기술적 수단이라 할 수 있다.The coating layer as described above is a technology for allowing the multi-pipe 700 to be molded while smoothly conveyed in one direction by increasing the lubricity when the mother pipe 600 is extruded with a constant compression force and the multi-pipe 700 is drawn with a constant pulling force It can be called a means.
또한, 본 발명은 특별히 도시하지 않았지만, 램(100)에만 구비하거나 인발 유닛(300)에만 구비하거나, 또는 램(100) 및 인발 유닛(300)에 전부 구비하여 구동력을 전달받아 가동되며, 압출되는 모관(600) 또는 인발되는 다중관(700)을 일방향으로 회전시키는 회전용 액추에이터(이하 미도시)를 더 구비할 수도 있음은 물론이다.In addition, although the present invention is not particularly shown, it is provided only in the ram 100, or provided in only the drawing unit 300, or provided in the ram 100 and the drawing unit 300 all receive the driving force to operate and extruded Of course, it may be further provided with a rotating actuator (not shown) for rotating the mother pipe 600 or the multiple pipe 700 is drawn in one direction.
회전용 액추에이터는 램(100)의 모관(600) 압출 및 인발 유닛(300)의 다중관(700) 인발을 더욱 원활하고 적은 힘으로 구현할 수 있도록 하기 위한 것이다.The actuator for rotation is to enable a smoother and lesser force to draw the multi-pipe 700 of the capillary 600 extrusion and drawing unit 300 of the ram 100.
이하, 본 발명의 일 실시예에 따른 다중관 제조장치를 이용한 다중관의 제조방법을 도 4를 참조하여 간략히 살펴 보고자 한다.Hereinafter, a method of manufacturing a multi-pipe using a multi-pipe manufacturing apparatus according to an embodiment of the present invention will be briefly described with reference to FIG. 4.
우선, 수용 파이프(400)에 직경이 서로 다른 적어도 하나 이상의 삽입 파이프(500)를 삽입하여 모관(600, 母管)을 제작한다(S1: 제1 단계).First, at least one or more insertion pipes 500 having different diameters are inserted into the receiving pipes 400 to produce a capillary tube 600 (S1: first step).
다음으로, 모관(600)을 램(100)에 투입하여 일정한 압축력으로 압출한다(S2: 제2 단계).Next, the mother tube 600 is injected into the ram 100 and extruded with a constant compressive force (S2: second step).
이후, 램(100)으로부터 압출되는 모관(600)을 열처리 유닛(200)에 투입하여 열처리한다(S3: 제3 단계).Thereafter, the mother tube 600 extruded from the ram 100 is introduced into the heat treatment unit 200 and heat-treated (S3: third step).
계속하여, 열처리 유닛(200)을 통과한 모관(600)의 단부를 인발 유닛(300)이 파지하고 일정한 인발력으로 인발하여 소망하는 직경의 다중관(700)을 제작한다(S4: 제4 단계).Subsequently, the drawing unit 300 grasps an end portion of the capillary tube 600 passing through the heat treatment unit 200 and draws the same at a predetermined drawing force to produce a multi-pipe 700 having a desired diameter (S4: fourth step). .
여기서, 압축력과 인발력은 서로 같을 수도 있으며, 제작되는 다중관(700)의 디자인과 함께 수용 파이프(400)와 삽입 파이프(500)의 재료 및 성상에 따라 적절히 그 크기를 서로 다르게 할 수도 있다.Here, the compressive force and the pulling force may be equal to each other, and may be appropriately different in size depending on the material and properties of the accommodation pipe 400 and the insertion pipe 500 together with the design of the multi-pipe 700 to be manufactured.
이때, 적어도 하나 이상의 삽입 파이프(500) 중 최외곽의 삽입 파이프(500)는 수용 파이프(400)의 내주면에 그 외주면이 접촉되고, 수용 파이프(400)에 삽입된 삽입 파이프(500)의 내주면에 그 다음 삽입 파이프(500)의 외주면이 접촉된다.At this time, the outer circumferential surface of the outermost insertion pipe 500 of the at least one insertion pipe 500 is in contact with the inner circumferential surface of the accommodation pipe 400, and the inner circumferential surface of the insertion pipe 500 inserted into the accommodation pipe 400. The outer circumferential surface of the insertion pipe 500 is then contacted.
즉, 이와 같은 방법으로써 도시된 바와 같은 2중 레이어, 즉 수용 파이프(400)의 내주면에 삽입 파이프(500)의 외주면이 접촉된 구조뿐 아니라, 3중, 4중 또는 그 이상의 복수의 레이어를 가진 다중관들을 제작할 수도 있음은 물론일 것이다.That is, in this manner, as well as the structure in which the outer circumferential surface of the insertion pipe 500 is in contact with the double layer, that is, the inner circumferential surface of the receiving pipe 400, as well as having a plurality of triple, quadruple or more layers It is of course possible to produce multiple tubes.
또한, 제3 단계(S3)는 구체적으로 살펴보면, 램(100)으로부터 압출되는 모관(600)을 수용하는 열처리 로 또는 램(100)으로부터 압출되는 모관(600)의 외주면을 따라 배치되는 고주파 유도 가열장치에 의하여 모관(600)이 150℃ 내지 1350℃에서 열처리된다.In addition, the third step (S3) is a high-frequency induction heating disposed along the outer circumferential surface of the heat treatment furnace for receiving the capillary tube 600 extruded from the ram 100 or the capillary tube 600 extruded from the ram 100 The capillary 600 is heat treated at 150 ° C. to 1350 ° C. by means of an apparatus.
따라서, 본 발명은 인발 유닛(300)의 인발력과 램(100)의 압축력을 동일하게 하거나 수용 파이프(400)와 삽입 파이프(500)의 재질에 따라 그 크기를 서로 다르게 하고 인발 유닛(300)의 클램프(320)로 정확하게 다중관(700)을 파지하면서 맨드릴(340)을 이용하여 다중관(700)을 인발 제작할 수 있다.Therefore, the present invention equals the pulling force of the drawing unit 300 and the compressive force of the ram 100 or the size of the drawing unit 300 and different from each other depending on the material of the receiving pipe 400 and the insertion pipe 500 and It is possible to draw the multi-pipe 700 using the mandrel 340 while holding the multi-pipe 700 with the clamp 320 accurately.
그리고, 본 발명은 다중관(700) 각각의 레이어, 즉 모관(600)을 이루는 수용 파이프(400)와 적어도 하나 이상의 삽입 파이프(500) 각각의 두께를 일정하게 유지하면서 정밀하게 치수 제어함으로써 각 레이어 간의 결합력이 우수하고 치수 정밀도가 우수한 다중관(700)을 제작할 수 있게 된다.In addition, the present invention, each layer by precisely dimensional control while maintaining a constant thickness of each layer of each of the multi-pipe 700, that is, each of the receiving pipe 400 and at least one insertion pipe 500 constituting the parent tube 600 It is possible to produce a multi-pipe 700 is excellent in the bonding force between the excellent dimensional accuracy.
이후, 작업자는 제작된 다중관(700)의 교정 및 면취 공정을 더 실시하고, 다중관(700) 내, 외표면의 결함을 검사하는 검사 공정 등을 더 실시할 수도 있음은 물론이다.Thereafter, the operator may further perform a calibration and chamfering process of the manufactured multi-pipe 700, and may further perform an inspection process for inspecting defects on the outer surface of the multi-pipe 700.
한편, 전술한 바와 같은 제조 방법을 통하여 다중관(700)을 제작함에 있어서, 다중관(700)의 길이 방향에 따른 구조적 강도를 더욱 높이기 위하여 도 5 및 도 6과 같은 구조의 수용 파이프(400) 및 삽입 파이프(500)를 활용할 수 있을 것이다.On the other hand, in manufacturing the multi-pipe 700 through the manufacturing method as described above, in order to further increase the structural strength along the longitudinal direction of the multi-pipe 700, the receiving pipe 400 of the structure as shown in Figs. And insertion pipe 500 may be utilized.
즉, 수용 파이프(400) 또는 삽입 파이프(500)는 도 5와 같이 외주면 또는 내주면에 수용 파이프(400) 또는 삽입 파이프(500)의 길이 방향을 따라 직선 형상으로 산과 골을 형성하는 복수의 보강 리브(401, 501)가 등간격으로 형성되도록 할 수도 있다.That is, the receiving pipe 400 or the insertion pipe 500 has a plurality of reinforcing ribs that form a hill and a valley in a straight line along the longitudinal direction of the accommodation pipe 400 or the insertion pipe 500 on the outer peripheral surface or the inner peripheral surface as shown in FIG. 401 and 501 may be formed at equal intervals.
따라서, 도 5에서 좌측의 파이프가 삽입 파이프(500)이고, 우측의 파이프가 수용 파이프(400)인 경우, 삽입 파이프(500) 외주면의 보강 리브(501)는 수용 파이프(400) 내주면의 보강 리브(401)와 이웃한 보강 리브(401) 사이에 직선 방향으로 안내되어 맞물려 원활하게 삽입된 후, 기계적 결합 및 야금학적 결합에 의하여 모관(600)에서 다중관(700)으로 제작될 수 있을 것이다.Therefore, in FIG. 5, when the pipe on the left side is the insertion pipe 500 and the pipe on the right side is the accommodation pipe 400, the reinforcement rib 501 of the outer circumferential surface of the insertion pipe 500 is the reinforcement rib of the inner circumferential surface of the accommodation pipe 400. After being guided and engaged in a straight line between the 401 and the neighboring reinforcing ribs 401 to be smoothly inserted, it may be manufactured from the mother tube 600 into the multi-pipe 700 by mechanical coupling and metallurgical coupling.
그리고, 수용 파이프(400) 또는 삽입 파이프(500)는 도 6과 같이 외주면 또는 내주면에 수용 파이프(400) 또는 삽입 파이프(500)의 길이 방향을 따라 인벌류트 곡선 형상으로 산과 골을 형성하는 복수의 보강 리브(402, 502)가 등간격으로 형성되도록 할 수도 있다.In addition, the accommodation pipe 400 or the insertion pipe 500 has a plurality of hills and valleys in an involute curve shape along the longitudinal direction of the accommodation pipe 400 or the insertion pipe 500 on the outer circumferential surface or the inner circumferential surface as shown in FIG. 6. The reinforcing ribs 402 and 502 may be formed at equal intervals.
따라서, 도 6에서 좌측의 파이프가 삽입 파이프(500)이고, 우측의 파이프가 수용 파이프(400)인 경우, 삽입 파이프(500) 외주면의 보강 리브(501)는 수용 파이프(400) 내주면의 보강 리브(401)와 이웃한 보강 리브(401) 사이에 회전하면서, 즉 전술한 회전 액추에이터의 동작에 따라 안내되어 맞물려 원활하게 삽입된 후, 기계적 결합 및 야금학적 결합에 의하여 모관(600)에서 다중관(700)으로 제작될 수 있을 것이다.Therefore, in FIG. 6, when the pipe on the left side is the insertion pipe 500 and the pipe on the right side is the accommodation pipe 400, the reinforcement rib 501 of the outer circumferential surface of the insertion pipe 500 is the reinforcement rib of the inner circumferential surface of the accommodation pipe 400. While rotating between the 401 and the neighboring reinforcing ribs 401, that is, guided and engaged smoothly inserted according to the operation of the above-described rotary actuator, the multi-pipe ( 700).
이상과 같이 본 발명은 비교적 단순한 구성과 공정에 의하여 복수의 관을 기계적 및 야금학적으로 동시에 결합시켜 경제적으로 다중관을 생산할 수 있도록 하는 다중관 제조장치 및 이것을 이용한 다중관의 제조방법을 제공하는 것을 기본적인 기술적 사상으로 하고 있음을 알 수 있다.As described above, the present invention provides a multi-pipe manufacturing apparatus and a method of manufacturing a multi-pipe using the same, by which a plurality of pipes can be simultaneously mechanically and metallurgically combined by a relatively simple configuration and process to produce a multi-pipe economically. It can be seen that the basic technical idea.
그리고, 본 발명의 기본적인 기술적 사상의 범주 내에서 당해 업계 통상의 지식을 가진 자에게 있어서는 다른 많은 변형 및 응용 또한 가능함은 물론이다.In addition, many modifications and applications are possible to those skilled in the art within the scope of the basic technical idea of the present invention.

Claims (21)

  1. 수용 파이프에 직경이 서로 다른 적어도 하나 이상의 삽입 파이프를 삽입하여 제작된 모관(母管)을 일정한 압축력으로 압출하는 램(RAM);RAM for inserting at least one insertion pipe having a different diameter into the receiving pipe extruded by a constant compression force the capillary (母 管);
    상기 램으로부터 압출되는 상기 모관을 열처리하는 열처리 유닛; 및A heat treatment unit for heat-treating the mother pipe extruded from the ram; And
    상기 열처리 유닛을 통과한 상기 모관을 일정한 인발력으로 인발하여 소망하는 직경의 다중관으로 인발 유닛;을 포함하는 것을 특징으로 하는 다중관 제조장치.And a drawing unit which draws the mother tube passing through the heat treatment unit with a constant drawing force, and a drawing unit into a multi-tube having a desired diameter.
  2. 청구항 1에 있어서,The method according to claim 1,
    상기 압축력과 상기 인발력은 서로 같거나 다른 것을 특징으로 하는 다중관 제조장치.The compression force and the pull force is a multi-pipe manufacturing apparatus, characterized in that the same or different from each other.
  3. 청구항 1에 있어서,The method according to claim 1,
    상기 적어도 하나 이상의 삽입 파이프 중 최외곽의 삽입 파이프는 상기 수용 파이프의 내주면에 외주면이 접촉되고, 상기 수용 파이프에 삽입된 삽입 파이프의 내주면에 그 다음 삽입 파이프의 외주면이 접촉되는 것을 특징으로 하는 다중관 제조장치.The outermost insert pipe of the at least one insert pipe has an outer circumferential surface in contact with an inner circumferential surface of the receiving pipe, and an outer circumferential surface of the next insert pipe is in contact with an inner circumferential surface of the insert pipe inserted into the receiving pipe. Manufacturing equipment.
  4. 청구항 1에 있어서,The method according to claim 1,
    상기 열처리 유닛은,The heat treatment unit,
    상기 램으로부터 압출되는 상기 모관을 수용하는 열처리 로 또는,A heat treatment furnace for receiving the capillary extruded from the ram,
    상기 램으로부터 압출되는 상기 모관의 외주면을 따라 배치되는 고주파 유도 가열장치인 것을 특징으로 하는 다중관 제조장치.And a high frequency induction heating device disposed along an outer circumferential surface of the mother pipe that is extruded from the ram.
  5. 청구항 4에 있어서,The method according to claim 4,
    상기 고주파 유도 가열장치는,The high frequency induction heating apparatus,
    상기 모관을 이루는 동일한 재질의 수용 파이프와 삽입 파이프의 고주파 유도 가열 결합용의 단일 주파수 발생기와,Single frequency generator for high frequency induction heating coupling of the receiving pipe and the insertion pipe of the same material forming the mother pipe,
    상기 모관을 이루는 서로 다른 재질의 수용 파이프와 삽입 파이프 각각의 고주파 유도 가열 결합용의 복수 주파수 발생기를 포함하는 것을 특징으로 하는 다중관 제조장치.And a plurality of frequency generators for high frequency induction heating coupling of the accommodation pipes and the insertion pipes of different materials forming the mother pipe.
  6. 청구항 1에 있어서,The method according to claim 1,
    상기 인발 유닛은,The drawing unit,
    상기 램으로부터 상기 모관보다 축소된 외경으로 상기 다중관을 압출시키는 압출공이 형성된 다이와,A die having an extrusion hole for extruding the multi-pipe from the ram to a reduced outer diameter than the mother pipe,
    상기 다이로부터 압출되는 상기 다중관의 단부를 파지하는 클램프와,A clamp for holding an end of the multi-pipe extruded from the die;
    상기 클램프를 구비하고 상기 다중관이 압출되는 방향을 따라 상기 다중관을 일정한 인발력으로 이송시키는 캐리어를 포함하는 것을 특징으로 하는 다중관 제조장치.And a carrier having the clamp and conveying the multi-tubes with a constant pulling force along the direction in which the multi-tubes are extruded.
  7. 청구항 6에 있어서,The method according to claim 6,
    상기 압출공은,The extruded hole,
    상기 램과 대면하도록 상기 다이의 제1 면에 제1 직경으로 형성되는 제1 단부홀과,A first end hole formed at a first diameter on a first surface of the die to face the ram;
    상기 제1 단부홀의 중심과 동일한 중심을 공유하고 상기 다이의 내부에 상기 제1 직경보다 작은 제2 직경으로 형성되는 중간홀과,An intermediate hole formed with a second diameter smaller than the first diameter in the die and sharing a same center with the center of the first end hole;
    상기 중간홀의 중심과 동일한 중심을 공유하고 상기 제1 면과 대향하는 상기 다이의 제2 면에 상기 제2 직경으로 형성되는 제2 단부홀과,A second end hole formed with the second diameter on a second surface of the die which shares the same center with the center of the intermediate hole and faces the first surface;
    상기 제1 단부홀과 상기 중간홀의 가장자리를 상호 연결하며 상기 캐리어측으로 갈수록 점차 좁아지게 형성되는 제1 압출 안내면과,A first extrusion guide surface interconnecting edges of the first end hole and the intermediate hole and gradually narrowing toward the carrier;
    상기 중간홀과 상기 제2 단부홀의 가장자리를 상호 연결하며 상기 캐리어측을 향하여 일정한 직경으로 형성되는 제2 압출 안내면을 포함하며,A second extrusion guide surface interconnecting edges of the intermediate hole and the second end hole and formed to have a constant diameter toward the carrier side;
    상기 제1 직경은 상기 모관의 외경과 대응되고,The first diameter corresponds to the outer diameter of the mother tube,
    상기 제2 직경은 상기 다중관의 외경과 대응되는 것을 특징으로 하는 다중관 제조장치.The second diameter is a multi-pipe manufacturing apparatus, characterized in that corresponding to the outer diameter of the multi-pipe.
  8. 청구항 6에 있어서,The method according to claim 6,
    상기 인발 유닛은,The drawing unit,
    상기 클램프와 별도로 상기 캐리어로부터 상기 램측으로 돌출되어 상기 클램프의 중심부에 배치되고 상기 다중관에 삽입되어 상기 다중관의 내경을 일정하게 유지시키는 맨드릴(mandrel)을 더 포함하는 것을 특징으로 하는 다중관 제조장치.The multi-tube manufacturing method further comprises a mandrel protruding from the carrier to the ram side separately from the clamp and disposed at the center of the clamp and inserted into the multi-tube to maintain a constant internal diameter of the multi-tube. Device.
  9. 청구항 6에 있어서,The method according to claim 6,
    상기 클램프는,The clamp is,
    상기 캐리어에 장착되어 상기 다중관의 외주면에 대하여 이격 또는 접촉하도록 방사상으로 배치되는 복수의 척을 포함하는 것을 특징으로 하는 다중관 제조장치.And a plurality of chucks mounted on the carrier and disposed radially to be spaced or contacted with respect to the outer circumferential surface of the multi-pipe.
  10. 청구항 1에 있어서,The method according to claim 1,
    상기 수용 파이프와 상기 삽입 파이프는 같거나 다른 재질로 이루어지는 것을 특징으로 하는 다중관 제조장치.The receiving pipe and the insertion pipe is a multi-pipe manufacturing apparatus, characterized in that made of the same or different materials.
  11. 청구항 1에 있어서,The method according to claim 1,
    상기 수용 파이프와 상기 삽입 파이프는 각각 전기저항 용접 강관(ERW) 또는 심리스 강관(SEAMLESS PIPE) 중 하나인 것을 특징으로 하는 다중관 제조장치.The receiving pipe and the insertion pipe is a multi-pipe manufacturing apparatus, characterized in that each of the electrical resistance welded steel pipe (ERW) or seamless steel pipe (SEAMLESS PIPE).
  12. 청구항 1에 있어서,The method according to claim 1,
    상기 삽입 파이프는,The insertion pipe is
    스테인리스 스틸, 알루미늄, 알루미늄 합금, 구리, 구리 합금, 니켈, 니켈 합금 중 하나 또는 적어도 하나 이상의 조합인 것을 특징으로 하는 다중관 제조장치.Multi-pipe manufacturing apparatus, characterized in that the stainless steel, aluminum, aluminum alloy, copper, copper alloy, nickel, nickel alloy, or a combination of at least one or more.
  13. 청구항 1에 있어서,The method according to claim 1,
    상기 수용 파이프는,The receiving pipe,
    탄소강(carbon steel), 코발트기 합금강, 알루미늄, 알루미늄 합금, 황동, 고망간강 중 하나 또는 적어도 하나 이상의 조합인 것을 특징으로 하는 다중관 제조장치.Multi-pipe manufacturing apparatus, characterized in that the carbon steel, cobalt-based alloy steel, aluminum, aluminum alloy, brass, one or more combinations of at least one of high manganese steel.
  14. 청구항 1에 있어서,The method according to claim 1,
    상기 수용 파이프 또는 상기 삽입 파이프는,The accommodation pipe or the insertion pipe,
    외주면 또는 내주면에 상기 수용 파이프 또는 상기 삽입 파이프의 길이 방향을 따라 직선 형상으로 산과 골을 형성하는 복수의 보강 리브가 등간격으로 형성되는 것을 특징으로 하는 다중관 제조장치.And a plurality of reinforcing ribs forming a peak and a valley in a straight line along a longitudinal direction of the accommodation pipe or the insertion pipe on an outer circumferential surface or an inner circumferential surface at equal intervals.
  15. 청구항 1에 있어서,The method according to claim 1,
    상기 수용 파이프 또는 상기 삽입 파이프는,The accommodation pipe or the insertion pipe,
    외주면 또는 내주면에 상기 수용 파이프 또는 상기 삽입 파이프의 길이 방향을 따라 인벌류트 곡선 형상으로 산과 골을 형성하는 복수의 보강 리브가 등간격으로 형성되는 것을 특징으로 하는 다중관 제조장치.And a plurality of reinforcing ribs formed on the outer circumferential surface or the inner circumferential surface of the receiving pipe or the insertion pipe in an involute curve shape at equal intervals to form peaks and valleys.
  16. 청구항 1에 있어서,The method according to claim 1,
    상기 다중관 제조장치는,The multi-pipe manufacturing apparatus,
    상기 램 또는 상기 인발 유닛에만 구비되거나, 상기 램 및 상기 인발 유닛에 전부 구비되어 구동력을 전달받아 가동되며, 압출되는 상기 모관 또는 인발되는 상기 다중관을 일방향으로 회전시키는 회전용 액추에이터를 더 포함하는 것을 특징으로 하는 다중관 제조장치.It is provided only in the ram or the drawing unit, and is provided in the ram and the drawing unit are all provided with a driving force to operate, and further comprising a rotating actuator for rotating in one direction the extruded capillary or the drawn multi-pipe Multi-pipe manufacturing apparatus characterized in.
  17. 청구항 6에 있어서,The method according to claim 6,
    상기 압출 안내면에는 PVD 코팅층(Duplex Physical Vapour Deposition Coating Layer) 또는 DLC 코팅층(Diamond-Like-Carbon Coating Layer)이 형성되는 것을 특징으로 하는 다중관 제조장치.The extrusion guide surface is a multi-pipe manufacturing apparatus, characterized in that the PVD coating layer (Duplex Physical Vapor Deposition Coating Layer) or DLC coating layer (Diamond-Like-Carbon Coating Layer) is formed.
  18. 청구항 8에 있어서,The method according to claim 8,
    상기 맨드릴의 외주면에는 PVD 코팅층(Duplex Physical Vapour Deposition Coating Layer) 또는 DLC 코팅층(Diamond-Like-Carbon Coating Layer)이 형성되는 것을 특징으로 하는 다중관 제조장치.The outer peripheral surface of the mandrel multi-pipe manufacturing apparatus, characterized in that the PVD coating layer (Duplex Physical Vapor Deposition Coating Layer) or DLC coating layer (Diamond-Like-Carbon Coating Layer) is formed.
  19. 수용 파이프에 직경이 서로 다른 적어도 하나 이상의 삽입 파이프를 삽입하여 모관(母管)을 제작하는 제1 단계;A first step of inserting at least one or more insertion pipes having different diameters into the receiving pipe to produce a mother pipe;
    상기 모관을 램에 투입하여 일정한 압축력으로 압출하는 제2 단계;A second step of injecting the capillary into the ram and extruding with a constant compression force;
    상기 램으로부터 압출되는 상기 모관을 열처리 유닛에 투입하여 열처리하는 제3 단계;A third step of injecting the mother tube extruded from the ram into a heat treatment unit and performing heat treatment;
    상기 열처리 유닛을 통과한 상기 모관의 단부를 인발 유닛이 파지하고 일정한 인발력으로 인발하여 소망하는 직경의 다중관을 제작하는 제4 단계;를 포함하며,And a fourth step of manufacturing a multi-pipe having a desired diameter by gripping the end of the capillary tube passing through the heat treatment unit and drawing with a constant pulling force.
    상기 압축력과 상기 인발력은 서로 같은 것을 특징으로 하는 다중관 제조장치를 이용한 다중관의 제조방법.The compressive force and the pull force is a method of manufacturing a multi-pipe using a multi-pipe manufacturing apparatus, characterized in that the same.
  20. 청구항 19에 있어서,The method according to claim 19,
    상기 적어도 하나 이상의 삽입 파이프 중 최외곽의 삽입 파이프는 상기 수용 파이프의 내주면에 외주면이 접촉되고, 상기 수용 파이프에 삽입된 삽입 파이프의 내주면에 그 다음 삽입 파이프의 외주면이 접촉되는 것을 특징으로 하는 다중관 제조장치를 이용한 다중관의 제조방법.The outermost insert pipe of the at least one insert pipe has an outer circumferential surface in contact with an inner circumferential surface of the receiving pipe, and an outer circumferential surface of the next insert pipe is in contact with an inner circumferential surface of the insert pipe inserted into the receiving pipe. Method for producing a multi-pipe using a manufacturing apparatus.
  21. 청구항 19에 있어서,The method according to claim 19,
    제3 단계는,The third step is
    상기 램으로부터 압출되는 상기 모관을 수용하는 열처리 로 또는,A heat treatment furnace for receiving the capillary extruded from the ram,
    상기 램으로부터 압출되는 상기 모관의 외주면을 따라 배치되는 고주파 유도 가열장치에 의하여 상기 모관이 150℃ 내지 1350℃에서 열처리되는 것을 특징으로 하는 다중관 제조장치를 이용한 다중관의 제조방법.The method of manufacturing a multi-pipe using a multi-pipe manufacturing apparatus, characterized in that the heat pipe is heat-treated at 150 ℃ to 1350 ℃ by a high frequency induction heating device disposed along the outer circumferential surface of the capillary extruded from the ram.
PCT/KR2015/005269 2014-08-14 2015-05-27 Multi-tube manufacturing device and method for manufacturing multi-tube using same WO2016024702A1 (en)

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