WO2016031749A1 - Sanitary thin paper and absorbent article using same - Google Patents
Sanitary thin paper and absorbent article using same Download PDFInfo
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- WO2016031749A1 WO2016031749A1 PCT/JP2015/073669 JP2015073669W WO2016031749A1 WO 2016031749 A1 WO2016031749 A1 WO 2016031749A1 JP 2015073669 W JP2015073669 W JP 2015073669W WO 2016031749 A1 WO2016031749 A1 WO 2016031749A1
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/84—Accessories, not otherwise provided for, for absorbent pads
- A61F13/8405—Additives, e.g. for odour, disinfectant or pH control
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/45—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
- A61F13/49—Absorbent articles specially adapted to be worn around the waist, e.g. diapers
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
- A61F13/531—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
- A61L15/46—Deodorants or malodour counteractants, e.g. to inhibit the formation of ammonia or bacteria
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/16—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only modified by a particular after-treatment
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/002—Tissue paper; Absorbent paper
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
- A61F2013/51002—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers with special fibres
- A61F2013/51019—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers with special fibres being cellulosic material
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
- A61F2013/5109—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers with odour control
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
- A61F13/531—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad
- A61F2013/5315—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad with a tissue-wrapped core
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/84—Accessories, not otherwise provided for, for absorbent pads
- A61F13/8405—Additives, e.g. for odour, disinfectant or pH control
- A61F2013/8408—Additives, e.g. for odour, disinfectant or pH control with odour control
Definitions
- the present invention relates to a sanitary thin paper having a deodorizing function and an absorbent article using the sanitary thin paper.
- ⁇ ⁇ Various deodorizing functions are given to sanitary thin paper such as tissue paper, toilet paper, and hand towels.
- sanitary thin paper such as tissue paper, toilet paper, and hand towels.
- techniques for applying a chemical solution having a deodorizing function to base paper are disclosed (Patent Documents 1 and 2).
- zeolite is supported inside cellulose fibers and Ag, Cu, etc. are supported in the zeolite, and paper is made from the cellulose fibers to impart a deodorizing function to the paper itself (trade name).
- Cellgaia registered trademark
- Patent Document 3 Patent Document 3
- an object of this invention is to provide the sanitary thin paper which has the outstanding deodorizing function, and an absorbent article using the same.
- the sanitary thin paper of the present invention is made of Ag, Au, Pt, Pd, Ni, Mn, Fe, Ti, Al, Zn, and oxidized cellulose fibers having a carboxyl group or a carboxylate group on the surface.
- Metal ion-containing cellulose fibers containing ions of one or more metal elements selected from the group of Cu are included.
- the content of the metal ions with respect to the oxidized cellulose fiber is preferably 10 to 60 mg / g, and particularly preferably 15 to 50 mg / g.
- the absorbent article of the present invention includes an absorbent core, a core wrap sheet that covers or is laminated on the absorbent core, and a liquid-permeable outer layer sheet that covers at least one surface of the core wrap sheet.
- the core wrap sheet is the above-mentioned sanitary thin paper.
- a sanitary thin paper having an excellent deodorizing function and an absorbent article using the sanitary thin paper can be obtained.
- FIG. 2 is a cross-sectional view taken along line AA in FIG.
- the sanitary thin paper according to the embodiment of the present invention is selected from the group of Ag, Au, Pt, Pd, Mn, Fe, Ti, Al, Zn and Cu with respect to the oxidized cellulose fiber having a carboxyl group or a carboxylate group on the surface.
- a method for producing sanitary thin paper in addition to a method of bringing the metal compound aqueous solution into contact with a sheet made of a raw material containing oxidized cellulose fibers, metal oxides are previously contained in oxidized cellulose fibers, A method for producing a raw material containing the metal ion-containing cellulose fiber can be exemplified.
- the oxidized cellulose fiber can be produced by oxidizing cellulose fiber such as wood pulp using an N-oxyl compound as a catalyst.
- an oxidized cellulose fiber having a carboxyl group or a carboxylate group on the surface is obtained.
- the raw material cellulose is preferably natural cellulose.
- the oxidation reaction is preferably performed in water. Although the density
- the amount of the N-oxyl compound may be about 0.1 to 4 mmol / L with respect to the reaction system. A known cooxidant may be used for the reaction.
- Examples of the co-oxidant include dihalous acid or a salt thereof.
- the amount of the co-oxidant is preferably 1 to 40 mol with respect to 1 mol of the N-oxyl compound.
- the reaction temperature is preferably 4 to 40 ° C., more preferably room temperature.
- the pH of the reaction system is preferably 8-11.
- the degree of oxidation can be appropriately adjusted depending on the reaction time, the amount of N-oxyl compound, and the like.
- the oxidized cellulose fiber thus obtained has acid groups on the surface and almost no acid groups inside. This is presumably because the cellulose fiber is crystalline, so that the oxidant hardly diffuses into the fiber.
- the carboxyl group refers to a group represented by —COOH
- the carboxylate group refers to a group represented by —COO 2 — .
- the counter ion of the carboxylate group in producing the oxidized cellulose fiber is not particularly limited. Then, metal ions to be described later are ion-bonded to the carboxylate group replacing the counter ions. In addition, the carboxyl group seems to coordinate with a metal ion such as a copper ion.
- the carboxyl group or carboxylate group is also referred to as an “acid group”.
- the content of acid groups can be measured by the method disclosed in paragraph 0021 of JP-A-2008-001728.
- the amount of acid groups in the cellulose fiber is preferably 0.2 to 2.2 mmol / g.
- the amount of acid groups is less than 0.2 mmol / g, the amount of metal ions present on the surface of the cellulose fiber is not sufficient, and the deodorizing function may be inferior. If the amount of acid groups exceeds 2.2 mmol / g, the freeness of the sanitary thin paper may be deteriorated and the dehydration load may be increased.
- an aqueous solution containing the metal compound is brought into contact with the oxidized cellulose fiber, and metal ions derived from the metal compound form an ionic bond with the carboxylate group.
- the carboxyl group is ionized and ionically bonds with the metal ion via the carboxylate group, or is coordinated with the metal ion as described above.
- the metal compound aqueous solution is an aqueous solution of a metal salt.
- metal salts include complexes (complex ions), halides, nitrates, sulfates, and acetates.
- the metal salt is preferably water-soluble.
- a cellulose fiber dispersion prepared in advance and a metal compound aqueous solution may be mixed, and a dispersion containing cellulose fibers is applied onto a substrate to form a film, and the metal compound is applied to the film.
- An aqueous solution may be added and impregnated. At this time, the film may remain fixed on the substrate or may be peeled from the substrate.
- the concentration of the aqueous metal compound solution is not particularly limited, but is preferably 0.2 to 2.2 mmol and more preferably 0.4 to 1.8 mmol with respect to 1 g of cellulose fiber. You may adjust suitably the time which a metal compound is made to contact.
- the temperature at the time of contact is not particularly limited, but 20 to 40 ° C. is preferable.
- the pH of the liquid at the time of contacting is not particularly limited. However, when the pH is low, it becomes difficult for metal ions to bind to the carboxyl group, so 7 to 13 is preferable and pH 8 to 12 is particularly preferable.
- the oxidized cellulose fiber contains (coordinates) metal ions can be confirmed by a scanning electron microscopic image and ICP emission analysis of the extract with a strong acid. That is, the presence of metal ions cannot be confirmed in the scanning electron microscope image, while it can be confirmed that the metal ions are contained in the ICP emission analysis.
- the metal particles can be confirmed by a scanning electron microscope image, so the presence or absence of metal ions can be determined.
- the presence or absence of metal ions can also be determined by scanning electron microscope images and element mapping. That is, metal ions cannot be confirmed in a scanning electron microscope image, but the presence of metal ions can be confirmed by elemental mapping.
- metal particles do not have to be bonded to all of the acid groups of the cellulose fiber, and the remaining acid groups can neutralize odorous components such as ammonia and exhibit a deodorizing function.
- Sanitary thin paper is made from papermaking raw materials containing cellulose fibers.
- a papermaking raw material other than the cellulose fiber for example, virgin pulp such as softwood pulp (NBKP) or hardwood pulp (LBKP), or used paper pulp regenerated from used paper can be used. These pulps are appropriately blended in predetermined types and blending ratios according to the required quality of sanitary paper.
- Various chemicals may be added (internally added) to the papermaking raw material for the required quality and stable operation. These chemicals include softeners, bulking agents, dyes, dispersants, wet paper strength enhancers, and drying agents. Examples thereof include paper strength agents, drainage improvers, pitch control agents, yield improvers, and the like.
- the content ratio of the metal ion-containing cellulose fibers in the sanitary thin paper is preferably 3 to 30 wt%, and more preferably 5 to 15 wt%.
- the sanitary thin paper may be composed only of the metal ion-containing cellulose fibers, but the dehydration load during paper making may increase.
- the basis weight of the obtained sanitary thin paper can be set to 7 to 40 g / m 2 , for example. Further, as the strength of the sanitary thin paper, the GMT value ⁇ (DMD ⁇ DCD) 1/2 ⁇ can be set to 60 to 420 (N / m). DMD and DCD are the tensile strengths in the MD direction and CD direction when drying sanitary thin paper, respectively, and are measured according to JIS P8113. However, the sample width at the time of measurement is 25 mm, and the unit of DMD and DCD is “N / m”.
- the sanitary paper according to the embodiment of the present invention can be manufactured by a known papermaking method.
- a papermaking raw material obtained by appropriately mixing metal ion-containing cellulose fibers (or oxidized cellulose fibers before containing metal ions) and pulp is supplied from a raw material tank, and further diluted with white water to prepare a paper stock.
- This debris is degassed for screening and sent to the stock inlet with a fan pump.
- the stock inlet supplies paper with a proper concentration, speed, and angle over the entire wire width of the paper machine, with a uniform, floc-free (small lump), and well-dispersed fiber so as not to cause flow streaks. To do.
- the stock inlet there are a head box, a pressurization type, a hydraulic type, etc. which are installed in a high place with the atmosphere open, and any of them may be adopted. Then, a stock is jetted from the stock inlet between the wire and the felt to form a sheet (web, wet paper) on the felt.
- the web formed between the wire and the felt is closely transferred to the Yankee dryer by a pressure roll.
- the web is dried by a Yankee dryer and a Yankee dryer hood, peeled off from the Yankee dryer while being creped by a creping doctor, and wound on a reel via a reel drum.
- a Yankee dryer is a drum made of cast iron or cast steel for drying a web, and its outer diameter is generally 2.4 to 6 m.
- creping is a method in which a paper is mechanically compressed in the longitudinal direction (machine traveling direction) to form a wavy wrinkle called crepe, and the bulk (feeling of bulk), softness, water absorption on sanitary paper. Properties, surface smoothness, aesthetics (crepe shape) and the like.
- a crepe is formed by the creping doctor due to the speed difference between the Yankee dryer and the reel (reel speed ⁇ yankee dryer speed).
- the crepe characteristics depend on the speed difference, if the basis weight of the base paper on the Yankee dryer is 7 to 40 g / m 2 , the basis weight on the reel is approximately 9 to 50 g / m 2 . It becomes larger than the above basis weight.
- the crepe rate based on the speed difference between the Yankee dryer and the reel is defined by the following equation.
- Crepe rate (%) 100 x (Yankee dryer speed (m / min)-reel speed (m / min)) ⁇ reel speed (m / min)
- the quality of the crepe and the operability of the creping are substantially determined by the crepe rate.
- the crepe rate is preferably in the range of 10 to 50%.
- FIG. 1 is an external view of an absorbent article (pants-type paper diaper) 200 according to the first embodiment of the present invention.
- the absorbent article 200 includes a water absorbent article main body 20 having water absorption, and an exterior body 100 that holds the water absorbent article main body 20 inside and forms a pants shape.
- the exterior body 100 can be made of a nonwoven fabric made of a thermoplastic resin such as polypropylene, polyester, or polyethylene and manufactured by a spunbond or air-through manufacturing method.
- the exterior body 100 is preferably configured by laminating two or more sheets having at least an exterior sheet and an interior sheet.
- the water-absorbent article main body 20 is elongated, the width near the center in the longitudinal direction is slightly narrower, and is disposed between the crotch of the absorbent article 200.
- FIG. 2 is a cross-sectional view of the water absorbent article main body 20 taken along the line AA in FIG.
- the water absorbent article main body 20 includes a liquid-permeable hydrophilic surface sheet (top sheet, outer layer sheet) 2 that forms a body contact side surface (upper surface in FIG. 2), a liquid-impermeable back sheet 6, and a hydrophilic It arrange
- the absorbent cores 4a and 4b are covered with core wrap sheets 10a and 10b, respectively.
- both side portions of the water absorbent article main body portion 20 stand up as a three-dimensional gather 30 composed of a water-repellent side sheet to prevent side leakage of urine and the like.
- the absorbent cores 4a and 4b respectively covered with the core wrap sheets 10a and 10b are laminated so that the absorbent core 4a faces the hydrophilic surface sheet 2 side, and the width of the absorbent core 4a.
- the width of the absorbent core 4b is about 1 ⁇ 2 compared to FIG.
- One absorbent core and one core wrap sheet for wrapping the absorbent core may be provided for each water absorbent article main body 20.
- the hydrophilic surface sheet 2 is made of a non-woven fabric and comes into contact with the wearer's skin.
- an air-through nonwoven fabric, a point bond nonwoven fabric, a spunbond nonwoven fabric, a spunlace nonwoven fabric, or the like made of a synthetic fiber such as polypropylene, polyethylene, or polyester can be used.
- an air-through nonwoven fabric with a small liquid return amount is suitable.
- the back sheet 6 only needs to be formed from a liquid-impermeable material having a waterproof property so that liquid or the like held in the water-absorbent article main body 20 does not leak into the underwear, such as a breathable polyethylene film.
- a moisture-permeable film may be used as the back sheet 6 to reduce stuffiness.
- the absorbent cores 4a and 4b can be formed by mixing hydrophilic fibers (fluff) such as wood fluff pulp and particles of super absorbent polymer (SAP). Moreover, you may use what is called a SAP sheet which made SAP a sheet form. As the hydrophilic fiber, synthetic fiber, polymer fiber, or the like may be used instead of the wood pulp fluff. Moreover, you may mix
- the core wrap sheets 10a and 10b will be described.
- the absorbent article which concerns on embodiment of this invention, it has the outstanding deodorizing function by using the sanitary paper of this invention mentioned above for the core wrap sheets 10a and 10b.
- the core wrap sheets 10a and 10b have sufficient strength, an absorbent article in which the core wrap sheet is less likely to be twisted or torn is obtained.
- an absorptive article is not restricted to the above-mentioned underpants type paper diaper, for example, it is a long and slender piece like a sanitary napkin, and the type which hits a local part may be sufficient.
- the liquid-permeable outer layer sheet 2 covers only one surface (body contact side surface) of the absorbent core 4a. However, both surfaces of the absorbent core are covered with the liquid-permeable outer layer sheet, and the absorbent article. It may be possible to absorb urine and the like from both the front and back surfaces.
- the core wrap sheet is not limited to the one covering the absorbent core, and may be used by being laminated on the surface of the absorbent core. When a plurality of absorbent cores are stacked, a core wrap sheet may be interposed between the absorbent cores. Moreover, the absorbent article which concerns on embodiment of this invention can also be applied to the sheet
- TEMPO oxidized cellulose fibers Production of metal ion-containing cellulose fiber> Softwood bleached kraft pulp is used as the raw material pulp. To this, 0.2 g of 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO) is added with 2 g of sodium hypochlorite as a co-oxidant. The mixture was stirred at room temperature for 2 hours to carry out an oxidation reaction to obtain a dispersion of oxidized cellulose fibers (TEMPO oxidized cellulose fibers). This TEMPO oxidized cellulose fiber has a carboxyl group or a carboxylate group on its surface.
- TEMPO oxidized cellulose fibers This TEMPO oxidized cellulose fiber has a carboxyl group or a carboxylate group on its surface.
- Table 1 shows the acid group amount (per gram of oxidized cellulose fiber) of the TEMPO oxidized cellulose fiber before containing metal ions.
- a metal salt (CuCl 2 ) aqueous solution having a pH and concentration (per gram of oxidized cellulose fiber) shown in Table 1 was added to the TEMPO oxidized cellulose fiber obtained by the above operation and stirred. Thereby, Cu ions were contained in the oxidized cellulose fiber and washed to remove unreacted metal salts.
- Table 1 shows the content of metal ions with respect to the oxidized cellulose fiber.
- Example 9 an AgNO 3 aqueous solution was used as the metal salt aqueous solution, and Ag was contained instead of Cu ions. Thus, it was confirmed in Examples 1 to 9 that metal ion-containing cellulose fibers can be produced.
- Example B Production of sanitary thin paper and core wrap sheet> Next, the metal ion-containing cellulose fiber of Example 1 and pulp (NBKP and LBKP) were blended at a blending ratio shown in Table 2 to prepare a pulp slurry, and paper making was performed, and sanitary thin paper of Examples B1 to B4. (Tissue paper, toilet paper, paper towel) and the core wrap sheets of Examples B1 to B6 were produced.
- the sanitary thin paper and the core wrap sheet of Examples B1 to B4 have the same composition.
- the sanitary thin paper sheet of Example B1 (oxidized cellulose fiber containing Cu ions) was further impregnated with 200 ppm of a reducing agent solution, and the filter paper was overlaid to remove excess aqueous solution. It dried with the ventilation dryer for 15 minutes, Cu ion in a sanitary thin paper sheet was reduce
- a commercially available metal (Cu and Ag) -containing metal-supported zeolite high-density crystallized pulp (trade name Sergaia (registered trademark)) was blended with NBKP at a ratio shown in Table 2, and paper was made to make tissue paper. And a core wrap sheet was manufactured.
- the sanitary thin paper and core wrap sheet of Examples B1 to B6 contain metal ions in the oxidized cellulose fiber, while the sanitary thin paper and core wrap sheet of Comparative Example 1 It can be seen that the metal ions contained in the oxidized cellulose fiber were reduced to metal particles.
- the obtained sanitary thin paper and core wrap sheet were evaluated as follows.
- the tensile strength of MD direction and CD direction at the time of drying is represented by DMD and DCD, respectively.
- the tensile strength (WMN) in the MD direction when the obtained sanitary thin paper and core wrap sheet were wet was measured according to JIS P8135. The sample width was 25 mm. In the case of toilet paper, measurement was performed with four samples stacked.
- a saturated gas of an aqueous ammonia solution (2 mL of ammonia water: 2 mL of water) was inserted into a gas bag with a cock containing four test pieces of 5 cm ⁇ 5 cm with a 1.2 mL syringe, and 1.5 L of air was filled with an air pump.
- the saturated gas was collected from the gas phase in a sealed container containing an aqueous ammonia solution.
- the ammonia gas concentration in the gas bag after filling with saturated gas and air was 80 to 90 ppm.
- the suction tube and the rubber tube were connected to the detection tube, and the rubber tube was connected to the gas bag.
- Table 1 shows the results of sanitary thin paper (tissue paper, toilet paper, paper towel), and Table 3 shows the results of the core wrap sheet.
- ⁇ Experiment C Tensile strength and tear length of core wrap sheet>
- a pulp slurry using NBKP which is a general pulp (cellulose fiber), Cu ion-containing cellulose fiber of Example 1 and the metal-supported zeolite high-density crystallized pulp (trade name Sergaia (registered trademark)), respectively, is square.
- Sheets 1 to 3 having a basis weight of 18 ⁇ 0.5 g / m 2 were prepared by paper making with a hand machine. The paper strength enhancer was not added. Sheets 1 and 2 were made with NBKP and Cu ion-containing cellulose fibers as 100%.
- Sheet 3 was paper-made with the same mixing ratio of metal-supported zeolite high-density crystallized pulp (trade name Sergaia (registered trademark)) and pulp (NBKP) as in Comparative Example 2.
- the sheet 2 has higher strength than the sheet 1. This is presumably because an action like beating treatment works in the production process of metal ion-containing cellulose fibers. Accordingly, the strengths of Examples B1 to B4, in which papermaking raw materials obtained by mixing general pulp (NBKP or the like) and metal ion-containing cellulose fibers are made, are the same as those obtained when general pulp is made. On the other hand, in the case of the sheet 3 containing 10 wt% of zeolite-supporting cellulose fibers, the strength was reduced by about 20% compared to the sheet 1.
- the zeolite-supporting cellulose fibers contain a large amount of short fibers.
Abstract
Description
一方、特許文献3に記載の技術の場合、ゼオライトがセルロース繊維内に物理的に担持されているため、ゼオライトが脱落しやすく、消臭機能が十分でないという問題がある。又、特許文献3に記載の技術の場合、ゼオライト等をセルロース繊維に担持させる際の反応により繊維が変形、損傷して短くなる。このため、このセルロース繊維を抄紙してコアラップシートを製造すると、繊維同士の結合が弱くなり、上記と同様にコアラップシートにヨレや破れが生じ易い。
従って本発明は、優れた消臭機能を有する衛生薄葉紙、及びそれを用いた吸収性物品の提供を目的とする。 However, when a chemical solution having a deodorizing function is applied to the base paper, the bond between the pulp fibers is weakened, so that paper dust is generated and the original strength, water absorption, texture, etc. of the sanitary thin paper are impaired. May end up. Furthermore, there is a possibility that the chemical solution released or eluted from the sanitary thin paper may irritate the skin.
On the other hand, in the case of the technique described in Patent Document 3, since zeolite is physically supported in cellulose fibers, there is a problem that the zeolite is easily dropped and the deodorizing function is not sufficient. Further, in the case of the technique described in Patent Document 3, the fiber is deformed and damaged due to a reaction when zeolite or the like is supported on the cellulose fiber, resulting in shortening. For this reason, when a core wrap sheet is produced by making paper from this cellulose fiber, the bonds between the fibers are weakened, and the core wrap sheet is likely to be twisted or torn like the above.
Therefore, an object of this invention is to provide the sanitary thin paper which has the outstanding deodorizing function, and an absorbent article using the same.
この金属イオン含有セルロース繊維は、セルロース繊維表面にカルボキシル基又はカルボキシレート基を導入した酸化セルロース繊維に対し、金属化合物水溶液を接触させることによって得ることができる。また、本発明の実施形態に係る衛生薄葉紙の製造方法としては、酸化セルロース繊維を含む原料を抄造したシートに上記金属化合物水溶液を接触させる方法の他、予め酸化セルロース繊維に金属イオンを含有させ、この金属イオン含有セルロース繊維を含む原料を抄造する方法を例示することできる。 The sanitary thin paper according to the embodiment of the present invention is selected from the group of Ag, Au, Pt, Pd, Mn, Fe, Ti, Al, Zn and Cu with respect to the oxidized cellulose fiber having a carboxyl group or a carboxylate group on the surface. Metal ion-containing cellulose fibers containing ions of one or more metal elements.
This metal ion-containing cellulose fiber can be obtained by bringing a metal compound aqueous solution into contact with an oxidized cellulose fiber having a carboxyl group or a carboxylate group introduced on the surface of the cellulose fiber. In addition, as a method for producing sanitary thin paper according to an embodiment of the present invention, in addition to a method of bringing the metal compound aqueous solution into contact with a sheet made of a raw material containing oxidized cellulose fibers, metal oxides are previously contained in oxidized cellulose fibers, A method for producing a raw material containing the metal ion-containing cellulose fiber can be exemplified.
反応温度は4~40℃が好ましく、室温がより好ましい。反応系のpHは8~11が好ましい。酸化の度合いは、反応時間、N-オキシル化合物の量等により適宜調整できる。
このようにして得た酸化セルロース繊維は、表面に酸基が存在し、内部にはほとんど酸基は存在しない。これはセルロース繊維が結晶性であるため、酸化剤が繊維の内部にまで拡散しにくいためと考えられる。 The oxidized cellulose fiber can be produced by oxidizing cellulose fiber such as wood pulp using an N-oxyl compound as a catalyst. By this oxidation reaction, the primary hydroxyl group at the C6 position of the glucopyranose ring on the cellulose surface is selectively oxidized, and an oxidized cellulose fiber having a carboxyl group or a carboxylate group on the surface is obtained. The raw material cellulose is preferably natural cellulose. The oxidation reaction is preferably performed in water. Although the density | concentration of the cellulose fiber in reaction is not specifically limited, 5 mass% or less is preferable. The amount of the N-oxyl compound may be about 0.1 to 4 mmol / L with respect to the reaction system. A known cooxidant may be used for the reaction. Examples of the co-oxidant include dihalous acid or a salt thereof. The amount of the co-oxidant is preferably 1 to 40 mol with respect to 1 mol of the N-oxyl compound.
The reaction temperature is preferably 4 to 40 ° C., more preferably room temperature. The pH of the reaction system is preferably 8-11. The degree of oxidation can be appropriately adjusted depending on the reaction time, the amount of N-oxyl compound, and the like.
The oxidized cellulose fiber thus obtained has acid groups on the surface and almost no acid groups inside. This is presumably because the cellulose fiber is crystalline, so that the oxidant hardly diffuses into the fiber.
酸基の含有量は、特開2008-001728号公報の段落0021に開示されている方法によって測定できる。すなわち、精秤した乾燥セルロース試料を用いて0.5~1質量%のスラリー60mLを調製し、0.1mol/Lの塩酸水溶液によってpHを約2.5とする。その後、0.05mol/Lの水酸化ナトリウム水溶液を滴下して電気伝導度測定を行う。測定はpHが約11になるまで続ける。電気伝導度の変化が緩やかな弱酸の中和段階を示すまでに消費された水酸化ナトリウム量(V)から、下式を用いて酸基量X1を求める。
X1(mmol/g)=V(mL)×0.05/セルロースの質量(g) The carboxyl group refers to a group represented by —COOH, and the carboxylate group refers to a group represented by —
The content of acid groups can be measured by the method disclosed in paragraph 0021 of JP-A-2008-001728. That is, 60 mL of a 0.5 to 1 mass% slurry is prepared using a precisely weighed dry cellulose sample, and the pH is adjusted to about 2.5 with a 0.1 mol / L hydrochloric acid aqueous solution. Then, 0.05 mol / L sodium hydroxide aqueous solution is dripped and electrical conductivity measurement is performed. The measurement is continued until the pH is about 11. From the amount (V) of sodium hydroxide consumed until the neutralization step of the weak acid, where the change in electrical conductivity shows a gradual change, the acid group amount X1 is determined using the following equation.
X1 (mmol / g) = V (mL) × 0.05 / mass of cellulose (g)
金属化合物水溶液とは、金属塩の水溶液である。金属塩の例には、錯体(錯イオン)、ハロゲン化物、硝酸塩、硫酸塩、および酢酸塩が含まれる。金属塩は水溶性であることが好ましい。
金属化合物の接触方法に関しては、予め調製したセルロース繊維の分散液と金属化合物水溶液を混合してもよく、セルロース繊維を含む分散液を基材の上に塗布して膜とし、当該膜に金属化合物水溶液を添加して含浸させてもよい。このとき、膜は基板上に固定されたままであってもよいし、基板から剥離された状態であってもよい。
金属化合物水溶液の濃度は特に限定されないが、セルロース繊維1gに対して0.2~2.2mmolが好ましく、0.4~1.8mmolがより好ましい。
金属化合物を接触させる時間は適宜調整してよい。接触させる際の温度は特に限定されないが20~40℃が好ましい。また、接触させる際の液のpHは特に限定されないが、pHが低いと、カルボキシル基に金属イオンが結合しにくくなるため、7~13が好ましく、pH8~12が特に好ましい。 Next, an aqueous solution containing the metal compound is brought into contact with the oxidized cellulose fiber, and metal ions derived from the metal compound form an ionic bond with the carboxylate group. The carboxyl group is ionized and ionically bonds with the metal ion via the carboxylate group, or is coordinated with the metal ion as described above.
The metal compound aqueous solution is an aqueous solution of a metal salt. Examples of metal salts include complexes (complex ions), halides, nitrates, sulfates, and acetates. The metal salt is preferably water-soluble.
With regard to the method of contacting the metal compound, a cellulose fiber dispersion prepared in advance and a metal compound aqueous solution may be mixed, and a dispersion containing cellulose fibers is applied onto a substrate to form a film, and the metal compound is applied to the film. An aqueous solution may be added and impregnated. At this time, the film may remain fixed on the substrate or may be peeled from the substrate.
The concentration of the aqueous metal compound solution is not particularly limited, but is preferably 0.2 to 2.2 mmol and more preferably 0.4 to 1.8 mmol with respect to 1 g of cellulose fiber.
You may adjust suitably the time which a metal compound is made to contact. The temperature at the time of contact is not particularly limited, but 20 to 40 ° C. is preferable. Further, the pH of the liquid at the time of contacting is not particularly limited. However, when the pH is low, it becomes difficult for metal ions to bind to the carboxyl group, so 7 to 13 is preferable and pH 8 to 12 is particularly preferable.
金属イオンとして、Ag及びCuの群から選ばれる1種以上のイオンを用いることにより、抗菌機能が付与される。一方、セルロース繊維の酸基のすべてに金属粒子が結合しなくても良く、残存した酸基も臭い成分であるアンモニア等を中和することができ、消臭機能が発揮される。 The fact that the oxidized cellulose fiber contains (coordinates) metal ions can be confirmed by a scanning electron microscopic image and ICP emission analysis of the extract with a strong acid. That is, the presence of metal ions cannot be confirmed in the scanning electron microscope image, while it can be confirmed that the metal ions are contained in the ICP emission analysis. On the other hand, for example, when the metal is reduced from ions and exists as metal particles, the metal particles can be confirmed by a scanning electron microscope image, so the presence or absence of metal ions can be determined. The presence or absence of metal ions can also be determined by scanning electron microscope images and element mapping. That is, metal ions cannot be confirmed in a scanning electron microscope image, but the presence of metal ions can be confirmed by elemental mapping.
By using one or more ions selected from the group consisting of Ag and Cu as metal ions, an antibacterial function is imparted. On the other hand, metal particles do not have to be bonded to all of the acid groups of the cellulose fiber, and the remaining acid groups can neutralize odorous components such as ammonia and exhibit a deodorizing function.
衛生薄葉紙中の上記金属イオン含有セルロース繊維の含有割合は、3~30wt%とすることが好ましく、5~15wt%とすることがより好ましい。
上記金属イオン含有セルロース繊維の含有割合が3wt%未満であると、セルロース繊維表面に存在する金属粒子の量が十分でなく、消臭機能に劣る場合がある。衛生薄葉紙が上記金属イオン含有セルロース繊維のみから成っていてもよいが、抄紙時の脱水負荷が大きくなる場合がある。 Sanitary thin paper is made from papermaking raw materials containing cellulose fibers. As a papermaking raw material other than the cellulose fiber, for example, virgin pulp such as softwood pulp (NBKP) or hardwood pulp (LBKP), or used paper pulp regenerated from used paper can be used. These pulps are appropriately blended in predetermined types and blending ratios according to the required quality of sanitary paper. Various chemicals may be added (internally added) to the papermaking raw material for the required quality and stable operation. These chemicals include softeners, bulking agents, dyes, dispersants, wet paper strength enhancers, and drying agents. Examples thereof include paper strength agents, drainage improvers, pitch control agents, yield improvers, and the like.
The content ratio of the metal ion-containing cellulose fibers in the sanitary thin paper is preferably 3 to 30 wt%, and more preferably 5 to 15 wt%.
When the content of the metal ion-containing cellulose fiber is less than 3 wt%, the amount of metal particles present on the surface of the cellulose fiber is not sufficient, and the deodorizing function may be inferior. The sanitary thin paper may be composed only of the metal ion-containing cellulose fibers, but the dehydration load during paper making may increase.
DMD及びDCDは、それぞれ衛生薄葉紙の乾燥時のMD方向及びCD方向の引張り強さであり、JIS P8113に従って測定する。但し、測定時の試料幅は25mmとし、DMD及びDCDの単位は「N/m」とする。 The basis weight of the obtained sanitary thin paper can be set to 7 to 40 g / m 2 , for example. Further, as the strength of the sanitary thin paper, the GMT value {(DMD × DCD) 1/2 } can be set to 60 to 420 (N / m).
DMD and DCD are the tensile strengths in the MD direction and CD direction when drying sanitary thin paper, respectively, and are measured according to JIS P8113. However, the sample width at the time of measurement is 25 mm, and the unit of DMD and DCD is “N / m”.
ここで、クレーピングは、紙を縦方向(マシン走行方向)に機械的に圧縮してクレープと称される波状の皺を形成する方法であり、衛生用紙に嵩(バルク感)、柔らかさ、吸水性、表面の滑らかさ、美観(クレープの形状)などを付与する。そして、ヤンキードライヤーとリールの速度差(リールの速度≦ヤンキードライヤーの速度)により、クレーピングドクターでクレープが形成される。クレープの特性は、上記速度差にもよるが、ヤンキードライヤー上の原紙の坪量が7~40g/m2であれば、リール上での坪量は概略9~50g/m2となり、ヤンキードライヤー上の坪量より大きくなる。
ヤンキードライヤーとリールの速度差に基づくクレープ率は次式により定義される。
クレープ率(%)=100×(ヤンキードライヤー速度(m/分)-リール速度(m/分))÷リール速度(m/分)
クレープの品質やクレーピングの操業性は、クレープ率によってほぼ決まり、本発明において、クレープ率は10~50%の範囲が好適である。 The web formed between the wire and the felt is closely transferred to the Yankee dryer by a pressure roll. Next, the web is dried by a Yankee dryer and a Yankee dryer hood, peeled off from the Yankee dryer while being creped by a creping doctor, and wound on a reel via a reel drum. A Yankee dryer is a drum made of cast iron or cast steel for drying a web, and its outer diameter is generally 2.4 to 6 m.
Here, creping is a method in which a paper is mechanically compressed in the longitudinal direction (machine traveling direction) to form a wavy wrinkle called crepe, and the bulk (feeling of bulk), softness, water absorption on sanitary paper. Properties, surface smoothness, aesthetics (crepe shape) and the like. Then, a crepe is formed by the creping doctor due to the speed difference between the Yankee dryer and the reel (reel speed ≦ yankee dryer speed). Although the crepe characteristics depend on the speed difference, if the basis weight of the base paper on the Yankee dryer is 7 to 40 g / m 2 , the basis weight on the reel is approximately 9 to 50 g / m 2 . It becomes larger than the above basis weight.
The crepe rate based on the speed difference between the Yankee dryer and the reel is defined by the following equation.
Crepe rate (%) = 100 x (Yankee dryer speed (m / min)-reel speed (m / min)) ÷ reel speed (m / min)
The quality of the crepe and the operability of the creping are substantially determined by the crepe rate. In the present invention, the crepe rate is preferably in the range of 10 to 50%.
図1は、本発明の第1の実施形態に係る吸収性物品(パンツ型紙おむつ)200の外観図である。吸収性物品200は、吸水性を有する吸水性物品本体部20と、吸水性物品本体部20を内部に保持してパンツ形状をなす外装体100とを備えている。
外装体100には、ポリプロピレン、ポリエステル、ポリエチレン等の熱可塑性樹脂からなり、スパンボンドやエアースルー製法で製造された不織布を用いることができる。又、外装体100は、少なくとも外装シートと内装シートとを有する2枚以上のシートを積層して構成することが好ましい。
吸水性物品本体部20は細長く、長手方向中央部付近がやや幅狭になっていて、吸収性物品200の股間に配置されている。 Next, the absorbent article which concerns on embodiment of this invention is demonstrated.
FIG. 1 is an external view of an absorbent article (pants-type paper diaper) 200 according to the first embodiment of the present invention. The
The
The water-absorbent article
なお、本実施形態では、それぞれコアラップシート10a、10bで被覆された各吸収コア4a、4bは、吸収コア4aが親水性表面シート2側を向くように積層されていて、吸収コア4aの幅に比べて吸収コア4bの幅がおよそ1/2になっている。
1つの吸水性物品本体部20につき、吸収コアとそれを包むコアラップシートは1つでもよく、複数でもよい。 FIG. 2 is a cross-sectional view of the water absorbent article
In the present embodiment, the
One absorbent core and one core wrap sheet for wrapping the absorbent core may be provided for each water absorbent article
バックシート6は、吸水性物品本体部20内において保持している液体などが下着に漏れないような防水性を有する液不透過性の材料から形成されていればよく、通気性のポリエチレンフィルムなどの薄いプラスチックフィルムとすることができる。また、バックシート6として透湿性のフィルムを用い、ムレを低減してもよい。 The
The
吸収性物品は、上記したパンツ型紙おむつに限られず、例えば生理用ナプキンのように細長い片状であって、局部に当てるタイプであってもよい。又、上記した実施形態では、液透過性の外層シート2が吸収コア4aの片面(身体接触側表面)のみを覆ったが、吸収コアの両面を液透過性の外層シートで覆い、吸収性物品の表面と裏面の両方の面から尿等を吸収可能としてもよい。
又、上記コアラップシートは、吸収コアを被覆するものにかぎらず、吸収コアの表面に積層して使用してもよい。又、吸収コアを複数積層する場合には、各吸収コアの間にコアラップシートを介装してもよい。
又、本発明の実施形態に係る吸収性物品を、ペット用シート(ペットシーツ)に適用することもできる。 It goes without saying that the present invention is not limited to the above-described embodiments, and extends to various modifications and equivalents included in the spirit and scope of the present invention.
An absorptive article is not restricted to the above-mentioned underpants type paper diaper, for example, it is a long and slender piece like a sanitary napkin, and the type which hits a local part may be sufficient. In the above-described embodiment, the liquid-permeable
The core wrap sheet is not limited to the one covering the absorbent core, and may be used by being laminated on the surface of the absorbent core. When a plurality of absorbent cores are stacked, a core wrap sheet may be interposed between the absorbent cores.
Moreover, the absorbent article which concerns on embodiment of this invention can also be applied to the sheet | seat (pet sheet) for pets.
原料パルプとして針葉樹漂白クラフトパルプを用い、これに対し、0.2gの2,2,6,6-テトラメチルピペリジン-1-オキシル(TEMPO)に共酸化剤として2gの次亜塩素酸ナトリウムを加え、室温で2時間撹拌し、酸化反応を行い、酸化セルロース繊維(TEMPO酸化セルロース繊維)の分散液を得た。このTEMPO酸化セルロース繊維はその表面にカルボキシル基またはカルボキシレート基を有する。金属イオンを含有する前のTEMPO酸化セルロース繊維の酸基量(酸化セルロース繊維1g当たり)を表1に示す。
上記操作にて得られたTEMPO酸化セルロース繊維に、表1に示すpHと濃度(酸化セルロース繊維1g当たり)の金属塩(CuCl2)水溶液を加えて撹拌した。これにより、酸化セルロース繊維にCuイオンを含有させ、洗浄して未反応の金属塩を除去した。酸化セルロース繊維に対する金属イオンの含有量を表1に示す。なお、実施例9は金属塩水溶液としてAgNO3水溶液を用い、Cuイオンの代わりにAgを含有させた。
このようにして、金属イオン含有セルロース繊維を製造できることを実施例1~9で確認した。 <Experiment A: Production of metal ion-containing cellulose fiber>
Softwood bleached kraft pulp is used as the raw material pulp. To this, 0.2 g of 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO) is added with 2 g of sodium hypochlorite as a co-oxidant. The mixture was stirred at room temperature for 2 hours to carry out an oxidation reaction to obtain a dispersion of oxidized cellulose fibers (TEMPO oxidized cellulose fibers). This TEMPO oxidized cellulose fiber has a carboxyl group or a carboxylate group on its surface. Table 1 shows the acid group amount (per gram of oxidized cellulose fiber) of the TEMPO oxidized cellulose fiber before containing metal ions.
A metal salt (CuCl 2 ) aqueous solution having a pH and concentration (per gram of oxidized cellulose fiber) shown in Table 1 was added to the TEMPO oxidized cellulose fiber obtained by the above operation and stirred. Thereby, Cu ions were contained in the oxidized cellulose fiber and washed to remove unreacted metal salts. Table 1 shows the content of metal ions with respect to the oxidized cellulose fiber. In Example 9, an AgNO 3 aqueous solution was used as the metal salt aqueous solution, and Ag was contained instead of Cu ions.
Thus, it was confirmed in Examples 1 to 9 that metal ion-containing cellulose fibers can be produced.
次に、実施例1の金属イオン含有セルロース繊維と、パルプ(NBKP及びLBKP)とを、表2に示す配合比で配合してパルプスラリーを調製し、抄紙して実施例B1~B4の衛生薄葉紙(ティシュペーパー、トイレットペーパー、ペーパータオル)及び実施例B1~B6のコアラップシートを製造した。なお、実施例B1~B4の衛生薄葉紙及びコアラップシートは同一の組成である。
比較例1として、実施例B1の衛生薄葉紙シート(酸化セルロース繊維にCuイオンを含有させたもの)を、さらに200ppmの還元剤溶液に含浸させ、ろ紙を重ねて余分な水溶液を取り除き、50℃の送風乾燥機で15分乾燥させ、衛生薄葉紙シート中のCuイオンを還元させてCu粒子にし、ティシュペーパー及びコアラップシートを製造した。
比較例2として、市販の金属(Cu及びAg)含有金属担持ゼオライト高密度結晶化パルプ(商品名セルガイア(登録商標))を、NBKPに対して表2の割合で配合し、抄紙してティシュペーパー及びコアラップシートを製造した。 <Experiment B: Production of sanitary thin paper and core wrap sheet>
Next, the metal ion-containing cellulose fiber of Example 1 and pulp (NBKP and LBKP) were blended at a blending ratio shown in Table 2 to prepare a pulp slurry, and paper making was performed, and sanitary thin paper of Examples B1 to B4. (Tissue paper, toilet paper, paper towel) and the core wrap sheets of Examples B1 to B6 were produced. The sanitary thin paper and the core wrap sheet of Examples B1 to B4 have the same composition.
As Comparative Example 1, the sanitary thin paper sheet of Example B1 (oxidized cellulose fiber containing Cu ions) was further impregnated with 200 ppm of a reducing agent solution, and the filter paper was overlaid to remove excess aqueous solution. It dried with the ventilation dryer for 15 minutes, Cu ion in a sanitary thin paper sheet was reduce | restored into Cu particle | grains, and the tissue paper and the core wrap sheet | seat were manufactured.
As Comparative Example 2, a commercially available metal (Cu and Ag) -containing metal-supported zeolite high-density crystallized pulp (trade name Sergaia (registered trademark)) was blended with NBKP at a ratio shown in Table 2, and paper was made to make tissue paper. And a core wrap sheet was manufactured.
また、各実施例B1~B6及び比較例1の衛生薄葉紙及びコアラップシートにつき、強酸で溶解した後の抽出液のICP((高周波誘導結合プラズマ)発光分析を行い、いずれも金属が含有されていることが確認された。以上のことより、実施例B1~B6の衛生薄葉紙及びコアラップシートは酸化セルロース繊維に金属イオンを含有している一方で、比較例1の衛生薄葉紙及びコアラップシートは酸化セルロース繊維に含まれる金属イオンが金属粒子に還元されたことがわかる。 When the sanitary thin paper and core wrap sheet of each of Examples B1 to B6 were observed with a scanning electron microscope, only the fibers of the paper were confirmed. On the other hand, in Comparative Example 1, it was confirmed that metal particles were supported between paper fibers.
Further, the sanitary thin paper and the core wrap sheet of each of Examples B1 to B6 and Comparative Example 1 were subjected to ICP ((High Frequency Inductively Coupled Plasma) emission analysis of the extract after dissolving with strong acid, and both contained metal. From the above, the sanitary thin paper and core wrap sheet of Examples B1 to B6 contain metal ions in the oxidized cellulose fiber, while the sanitary thin paper and core wrap sheet of Comparative Example 1 It can be seen that the metal ions contained in the oxidized cellulose fiber were reduced to metal particles.
<坪量>
得られた衛生薄葉紙及びコアラップシートの坪量を、JIS P 8124に従って測定した。
<紙厚>
得られた衛生薄葉紙及びコアラップシートを10プライ(枚)重ねたときの紙厚(mm/10枚)をピーコック型紙厚計(商品名)にて測定した。測定圧力は3.7kPaとした。
<引張り強さ>
得られた衛生薄葉紙及びコアラップシートの乾燥時のMD方向及びCD方向の引張り強さを、JIS P8113に従って測定した。試料幅は25mmとした。なお、乾燥時のMD方向及びCD方向の引張り強さをそれぞれDMD及びDCDで表す。
又、得られた衛生薄葉紙及びコアラップシートの湿潤時のMD方向の引張り強さ(WMN)を、JIS P8135に従って測定した。試料幅は25mmとした。なお、トイレットペーパーの場合は、試料4枚を重ねて測定した。 The obtained sanitary thin paper and core wrap sheet were evaluated as follows.
<Basis weight>
The basis weight of the obtained sanitary thin paper and core wrap sheet was measured according to JIS P 8124.
<Paper thickness>
The paper thickness (mm / 10 sheets) when the obtained sanitary thin paper and the core wrap sheet were overlapped 10 plies (sheets) was measured with a peacock type paper thickness gauge (trade name). The measurement pressure was 3.7 kPa.
<Tensile strength>
The tensile strength of MD direction and CD direction at the time of drying of the obtained sanitary thin paper and core wrap sheet was measured according to JIS P8113. The sample width was 25 mm. In addition, the tensile strength of MD direction and CD direction at the time of drying is represented by DMD and DCD, respectively.
Further, the tensile strength (WMN) in the MD direction when the obtained sanitary thin paper and core wrap sheet were wet was measured according to JIS P8135. The sample width was 25 mm. In the case of toilet paper, measurement was performed with four samples stacked.
JIS S3104 6.5(旧JIS)に従って測定した。
まず、1滴の滴下量が0.1mlとなるように調整されたピペットを準備した。試験片を保持枠に取り付け、試験片上10mmの高さから温度20±1℃の蒸留水0.1ml滴下した。水滴が試験片に到達してから水の鏡面反射が完全になくなるまでの時間をストップウォッチで0.1秒単位で測定した。試験を5回行い、その平均値を吸水速度(秒)として評価した。 <Water absorption speed>
Measured according to JIS S3104 6.5 (former JIS).
First, a pipette adjusted so that the drop amount of one drop was 0.1 ml was prepared. The test piece was attached to a holding frame, and 0.1 ml of distilled water having a temperature of 20 ± 1 ° C. was dropped from a height of 10 mm on the test piece. The time from when the water droplets reached the test piece until the specular reflection of water completely disappeared was measured with a stopwatch in units of 0.1 second. The test was performed 5 times, and the average value was evaluated as the water absorption rate (seconds).
JIS B9923(タンブリング法)に準じて衛生薄葉紙及びコアラップシートの発塵試験を行い、パーティクルカウンター(リオン製、製品名「KC-01D1」)にて測定を行った。次の基準で評価した。評価が良いほど紙粉やゼオライト等の微粉の落下が少ない。
◎:非常に良い
○:普通
×:悪い
<消臭効果>
5cm×5cmの試験片が4枚入ったコック付きガスバッグに、アンモニア水溶液(アンモニア水2mL:水2mL)の飽和ガスを1.2mL注射器で挿入し、さらにエアーポンプにて空気を1.5L充填した。上記飽和ガスは、アンモニア水溶液が入っている密閉容器の気相から採取した。飽和ガス及び空気を充填後のガスバッグ中のアンモニアガス濃度は80~90ppmであった。次に、検知管に吸引器とゴムチューブを繋ぎ、ゴムチューブをガスバッグに繋いだ。そして、空気を充填してから50分経過後のガスバッグ内のアンモニアガス濃度を測定した。
◎:非常に良い 残存濃度が初期の1/4以下
○:普通 残存濃度が初期の1/3未満、かつ1/4超え
×:悪い 残存濃度が初期の1/3以上 <Lint (dropping fine powder such as paper powder)>
Dust tests on sanitary thin paper and core wrap sheets were performed according to JIS B9923 (tumbling method), and measurement was performed with a particle counter (product name “KC-01D1” manufactured by Rion). Evaluation was made according to the following criteria. The better the evaluation, the smaller the fall of fine powder such as paper powder and zeolite.
◎: Very good ○: Normal ×: Poor <Deodorizing effect>
A saturated gas of an aqueous ammonia solution (2 mL of ammonia water: 2 mL of water) was inserted into a gas bag with a cock containing four test pieces of 5 cm × 5 cm with a 1.2 mL syringe, and 1.5 L of air was filled with an air pump. The saturated gas was collected from the gas phase in a sealed container containing an aqueous ammonia solution. The ammonia gas concentration in the gas bag after filling with saturated gas and air was 80 to 90 ppm. Next, the suction tube and the rubber tube were connected to the detection tube, and the rubber tube was connected to the gas bag. And the ammonia gas concentration in the gas bag 50 minutes after filling with air was measured.
◎: Very good residual concentration is less than 1/4 of the initial value ○: Normal Residual concentration is less than 1/3 of the initial value and more than 1/4 ×: Bad The residual concentration is more than 1/3 of the initial value
一方、酸化セルロース繊維中のCuイオンをCu粒子に還元させた比較例1の場合、消臭機能が各実施例よりもやや低かった。
金属担持ゼオライト高密度結晶化パルプ(商品名セルガイア(登録商標))を配合して抄紙した比較例2の場合、紙粉等の微粉の落下が顕著であった。 As is clear from Tables 2 and 3, in each Example, there was little drop of fine powder such as paper powder, and it had an excellent deodorizing function. In particular, in Examples B5 and B6 in which the content of metal ion-containing cellulose fibers in the sanitary thin paper was 5 to 15 wt%, the evaluation of paper powder dropping and deodorizing function was further superior to the other examples. It was.
On the other hand, in the case of Comparative Example 1 in which Cu ions in the oxidized cellulose fiber were reduced to Cu particles, the deodorizing function was slightly lower than in each Example.
In the case of Comparative Example 2 in which paper was made by blending a metal-supported zeolite high-density crystallized pulp (trade name Sergaia (registered trademark)), the fall of fine powder such as paper powder was remarkable.
一般のパルプ(セルロース繊維)であるNBKP、上記実施例1のCuイオン含有セルロース繊維、及び上記金属担持ゼオライト高密度結晶化パルプ(商品名セルガイア(登録商標))をそれぞれ用いたパルプスラリーを、角形手抄機により抄紙して坪量18±0.5g/m2のシート1~3を作成した。なお、紙力増強剤は添加しなかった。
シート1、2は、それぞれNBKP、Cuイオン含有セルロース繊維を100%として抄紙した。又、シート3は、金属担持ゼオライト高密度結晶化パルプ(商品名セルガイア(登録商標))と、パルプ(NBKP)との配合比を比較例2と同一として抄紙した。
得られた各シートにつき、実験Bと同様に、坪量、紙厚、引張り強さを測定した。坪量と紙厚から密度を算出し、坪量と引張り強さから裂断長を算出した。なお、引張り強さは試料幅25mm幅で測定し、裂断長は次式より求めた。又、シート1については、強度が低いため、シートを3枚重ねて引張り強さを測定し、3で割って1枚当りの引張り強さに換算した。得られた結果を表4に示す。
裂断長(km)=引張り強さ(kgf)×1000/{秤量(g/m2)×試料幅(mm)} <Experiment C: Tensile strength and tear length of core wrap sheet>
A pulp slurry using NBKP, which is a general pulp (cellulose fiber), Cu ion-containing cellulose fiber of Example 1 and the metal-supported zeolite high-density crystallized pulp (trade name Sergaia (registered trademark)), respectively, is square. Sheets 1 to 3 having a basis weight of 18 ± 0.5 g /
For each of the obtained sheets, the basis weight, paper thickness, and tensile strength were measured in the same manner as in Experiment B. The density was calculated from the basis weight and the paper thickness, and the breaking length was calculated from the basis weight and the tensile strength. The tensile strength was measured with a sample width of 25 mm, and the breaking length was determined from the following equation. Further, since the strength of the sheet 1 is low, the tensile strength was measured by stacking three sheets, and the tensile strength per sheet was converted by dividing by 3. Table 4 shows the obtained results.
Breaking length (km) = tensile strength (kgf) × 1000 / {weighing (g / m 2 ) × sample width (mm)}
一方、ゼオライト担持セルロース繊維を10wt%含むシート3の場合、シート1に比べて強度が約20%低下した。これは、セルロース繊維内でゼオライトが結晶化しているため、繊維が膨張し、セルロース繊維の扁平化を阻害し、繊維間の水素結合が減少したためと考えられる。また、ゼオライト担持セルロース繊維が短繊維分を多く含むためとも考えられる。 As apparent from Table 4, the
On the other hand, in the case of the sheet 3 containing 10 wt% of zeolite-supporting cellulose fibers, the strength was reduced by about 20% compared to the sheet 1. This is presumably because the zeolite was crystallized in the cellulose fiber, so that the fiber expanded, obstructing the flattening of the cellulose fiber, and the hydrogen bonds between the fibers decreased. It is also considered that the zeolite-supporting cellulose fibers contain a large amount of short fibers.
4a、4b 吸収コア
20 吸水性物品本体部
10a、10b コアラップシート
200 吸水性物品 2 Outer layer sheet (hydrophilic surface sheet)
4a,
Claims (3)
- 表面にカルボキシル基又はカルボキシレート基を有する酸化セルロース繊維に対し、Ag、Au、Pt、Pd、Ni、Mn、Fe、Ti、Al、Zn及びCuの群から選ばれる1種以上の金属元素のイオンを含有してなる金属イオン含有セルロース繊維を含む衛生薄葉紙。 Ion of one or more metal elements selected from the group of Ag, Au, Pt, Pd, Ni, Mn, Fe, Ti, Al, Zn and Cu with respect to oxidized cellulose fibers having a carboxyl group or a carboxylate group on the surface Sanitary thin paper containing metal ion-containing cellulose fibers.
- 前記酸化セルロース繊維に対する前記金属イオンの含有量が10~60mg/gである請求項1記載の衛生薄葉紙。 The sanitary thin paper according to claim 1, wherein the content of the metal ions with respect to the oxidized cellulose fiber is 10 to 60 mg / g.
- 吸収コアと、前記吸収コアを被覆し、又は前記吸収コアに積層されるコアラップシートと、前記コアラップシートの少なくとも一方の面を覆う液透過性の外層シートと、を有する吸収性物品であって、
前記コアラップシートは、請求項1又は2に記載の衛生薄葉紙である、吸収性物品。 An absorbent article having an absorbent core, a core wrap sheet that covers or is laminated on the absorbent core, and a liquid-permeable outer layer sheet that covers at least one surface of the core wrap sheet. And
The said core wrap sheet | seat is an absorptive article which is the sanitary thin paper of Claim 1 or 2.
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CN108049031A (en) * | 2018-01-11 | 2018-05-18 | 江苏科立隆非织造布科技有限公司 | Wet method multifunctional high speed spun lacing composite production line and production gained spunlace non-woven cloth |
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