WO2016031010A1 - Blank-supplying apparatus, method for supplying blank using same - Google Patents

Blank-supplying apparatus, method for supplying blank using same Download PDF

Info

Publication number
WO2016031010A1
WO2016031010A1 PCT/JP2014/072547 JP2014072547W WO2016031010A1 WO 2016031010 A1 WO2016031010 A1 WO 2016031010A1 JP 2014072547 W JP2014072547 W JP 2014072547W WO 2016031010 A1 WO2016031010 A1 WO 2016031010A1
Authority
WO
WIPO (PCT)
Prior art keywords
blank
folding
region
supply device
rollers
Prior art date
Application number
PCT/JP2014/072547
Other languages
French (fr)
Japanese (ja)
Inventor
仁 丹保
Original Assignee
日本たばこ産業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本たばこ産業株式会社 filed Critical 日本たばこ産業株式会社
Priority to PCT/JP2014/072547 priority Critical patent/WO2016031010A1/en
Priority to KR1020177008436A priority patent/KR101979129B1/en
Priority to PCT/JP2015/074503 priority patent/WO2016031984A1/en
Priority to RU2017109963A priority patent/RU2672343C2/en
Priority to CN201580055859.5A priority patent/CN107074382B/en
Priority to JP2016545653A priority patent/JP6295336B2/en
Priority to EP15836822.5A priority patent/EP3176097A4/en
Priority to EP20190039.6A priority patent/EP3753854A1/en
Publication of WO2016031010A1 publication Critical patent/WO2016031010A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/08Creasing
    • B31F1/10Creasing by rotary tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/12Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
    • B65B43/14Feeding individual bags or carton blanks from piles or magazines
    • B65B43/22Feeding individual bags or carton blanks from piles or magazines by rollers
    • B65B43/225Feeding individual bags or carton blanks from piles or magazines by rollers specially adapted for carton blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/25Surface scoring
    • B31B50/256Surface scoring using tools mounted on a drum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/26Folding sheets, blanks or webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/26Folding sheets, blanks or webs
    • B31B50/28Folding sheets, blanks or webs around mandrels, e.g. for forming bottoms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/02Packaging cigarettes
    • B65B19/22Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/02Packaging cigarettes
    • B65B19/22Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers
    • B65B19/228Preparing and feeding blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/08Forming three-dimensional containers from sheet material
    • B65B43/10Forming three-dimensional containers from sheet material by folding the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/12Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
    • B65B43/14Feeding individual bags or carton blanks from piles or magazines
    • B65B43/22Feeding individual bags or carton blanks from piles or magazines by rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/02Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting

Definitions

  • the present invention relates to a blank supply device and a blank supply method using the same, and in particular, a supply device for supplying a blank forming an outer box of a package such as a cigarette hinge lid package toward a packaging machine and a blank using the same. Relates to the supply method.
  • Patent Document 1 discloses a package manufacturing apparatus that prints a material web in accordance with the package design, then cuts the blank from the material web, and punches or embosses the blank.
  • Some package outer boxes are formed with rounded edges at the corners along the longitudinal direction. In order to manufacture such an outer box, it is necessary to process a folding line in the region of the rounded edge of the blank forming the outer box, and to perform a preliminary process at the time of molding.
  • the processing of unfolded blanks before folding has been entrusted to a printing manufacturer that performs blank printing.
  • a printing maker prints on a material web before being separated into individual blanks, and performs a punching process by a platen method using a platen or the like.
  • the above-described folding lines were also collectively formed as pressure lines by embossing, and at the same time, the material web was cut to form individual blanks.
  • the folding line formed in the blank is too shallow, it is difficult to form a rounded edge in the process of folding the outer box in the packaging machine of the package. For this reason, unintentional bulging of the outer box, and hence separation of the adhesive sections of the blank due to the bulging occurs, and there is a possibility that the outer box and thus the package becomes defective.
  • the folding line formed in the blank is too deep, the platen will bite into the material web, making it difficult to separate the platen from the material web. Further, since the adjacent sections of the blank may be divided at the folding line, the blank may be a defective product.
  • the present invention has been made in view of such problems, and the purpose of the present invention is to reliably form a folding line of the blank at a desired depth, to suppress variations in the quality of the blank,
  • An object of the present invention is to provide a blank supply device and a blank supply method using the same, which can easily improve and improve the productivity and quality of a package.
  • a blank supply device of the present invention is a supply device that supplies a blank forming an outer box of a package toward a packaging machine, and the supply device is from a blank supply source to a packaging machine.
  • the transfer path that extends and transfers the blanks one by one along the transfer surface, and is rotatably arranged across the transfer surface, while pressing the strip-shaped area of the blank corresponding to the corner edge of the outer box on the outer peripheral surface
  • a pair of rollers having a pressing area for feeding the blank, and one of the pair of rollers has a number of blades in the pressing area, and when the blank passes between the pair of rollers, the blade A number of score lines are formed in the region to reduce the bending strength of the region.
  • the blank supply method of the present invention is a supply method for supplying the blank forming the outer box of the package toward the packaging machine, and the supply method supplies the blank from the blank supply source to the packaging machine on the transfer surface.
  • a plurality of incisions are formed in the blank area to reduce the bending strength of the blank area while pressing the strip-shaped area of the blank corresponding to the corner edge of the outer box. Process.
  • the folding line of the blank is reliably formed at a desired depth to facilitate the productivity and quality of the blank, the outer box, and thus the package. Can be improved.
  • FIG. 1 It is a side view of the manufacturing machine of the hinge lid package provided with the supply apparatus of the blank which concerns on one Embodiment of this invention. It is a top view of the manufacturing machine of FIG. It is the perspective view which showed the outer case of the hinge lid package of FIG. It is the top view which looked at the unfolded blank for forming the outer box of FIG. 3 from the back surface used as the inner surface of an outer box. It is the front view which looked at the transfer roller of FIG. 1 from the prefolding station side. It is the top view which looked at the blank which passed the transfer roller of FIG. 5 from the back surface. It is the figure which expanded the partial cross section of the blank in which the cut line of FIG. 6 was formed. It is the front view which looked at the preliminary folding station of FIG.
  • FIG. 1 shows a side view of a manufacturing machine 2 for a hinge lid package 1 (hereinafter sometimes simply referred to as a package 1) provided with a blank supply device according to an embodiment of the present invention.
  • FIG. The top view of 2 is shown.
  • the manufacturing machine 2 includes a blank magazine (supply source) 4, a suction 6, a blank supply device 8, a blank 10 folding turret (packaging machine) 12, and the like.
  • FIG. 3 is a perspective view showing the outer box 14 of the package 1 of the present embodiment.
  • the outer box 14 In the outer box 14, four corner edges 16 along the longitudinal direction are formed as round edges, and in the case of the present embodiment, each corner edge 16 is constituted by a series of stepwise inclined planes.
  • FIG. 4 is a plan view of the unfolded blank 10 for forming the outer box 14 of FIG. 3 as viewed from the back surface 18 serving as the inner surface of the outer box 14.
  • the blank 10 is roughly composed of a center section 20 at the center and a pair of flap sections 22 formed at both ends sandwiching the center section 20. Further, the blank 10 has a band-like region 24 corresponding to the corner edge 16 of the outer box 14. This region 24 extends in parallel with the longitudinal axis of the blank 10 along the transfer path 26 (see FIGS. 1 and 2) provided in the supply device 8, and is formed at two locations across the center section 20 and the paired flap sections 22. Has been.
  • the supply device 8 includes a transfer path 26, transfer rollers 28, 30, 32, transfer disks 34, 36, a pre-folding station 38, and the like.
  • the transfer path 26 extends from the blank magazine 4 to the preliminary folding station 38 and then to the folding turret 12, and the blank 10 is moved along the transfer surface 40 of the transfer path 26 by the transfer rollers 28 and 30 and the transfer disks 34 and 36. Transfer one by one.
  • the transfer rollers 28 and 30 and the transfer disks 34 and 36 are appropriately arranged at intervals at which the blank 10 drawn from the blank magazine 4 to the transfer path 26 can be sequentially transferred one by one toward the preliminary folding station 38 and then toward the folding turret 12. ing.
  • the transfer roller 28 includes a pair of rollers 28a and 28b that can rotate with the transfer surface 40 interposed therebetween. As the blank 10 passes between the rollers 28a and 28b, the pair of rollers 28a and 28b sandwich the blank 10 while rotating at the same peripheral speed, and feed and transfer one by one along the transfer path 26. The transfer roller 30 also feeds and transfers the blank 10 in the same manner as the transfer roller 28.
  • FIG. 5 is a front view of the transfer roller 30 as viewed from the preliminary folding station 38 side.
  • the transfer roller 30 is disposed immediately upstream of the preliminary folding station 38, and includes a cutting roller 42 disposed on the upper side of the transfer surface 40 and a receiving roller 44 disposed on the lower side of the transfer surface 40. .
  • the cutting roller 42 includes a drive shaft 42b that rotationally drives the roller body 42a in the direction of the arrow.
  • the roller main body 42 a that is, on the outer peripheral surface 42 c of the cutting roller 42, strip-shaped pressing areas 46 are formed at positions corresponding to the respective areas 24 of the blank 10. And in these press area
  • Each blade 48 has a tip 48a along the circumferential direction of the outer peripheral surface 42c, and the tip of the blade is machined into an acute V-shape.
  • the roller main body 42a and the drive shaft 42b are configured to be detachable with bolts 50.
  • the receiving roller 44 also includes a drive shaft 44b that rotates and drives the roller body 44a in the direction of the arrow.
  • a drive shaft 44b that rotates and drives the roller body 44a in the direction of the arrow.
  • strip-shaped pressing areas 52 are formed flat at positions corresponding to the respective areas 24 of the blank 10.
  • the roller main body 44a and the drive shaft 44b are configured to be detachable with bolts 54.
  • the blades 48 formed in each pressing area 46 of the outer peripheral surface 42 c of the cutting roller 42 protrude with a predetermined gap G toward each pressing area 52 of the outer peripheral surface 44 c of the receiving roller 44.
  • the drive shaft 42 b of the cutting roller 42 and the drive shaft 44 b of the receiving roller 44 are connected to a gap adjusting device 56.
  • the gap adjusting device 56 is configured to be able to adjust the gap G between the cutting roller 42 and the receiving roller 44 by moving the drive shafts 42b and 44b up and down.
  • FIG. 6 is a plan view of the blank 10 that has passed through the transfer roller 30 as viewed from the back surface 18.
  • the blank 10 passes between the pair of cutting rollers 42 and the receiving roller 44, the blank 10 is pressed while pressing each region 24 of the blank 10 with the pressing region 46 of the cutting roller 42 and the pressing region 52 of the receiving roller 44. Pull out.
  • the blade 48 cuts the back surface 18 of each region 24 of the blank 10 at a predetermined depth with respect to the thickness of the blank 10 to form a large number of cut lines 58 on the back surface 18.
  • the cut line 58 extends parallel to the longitudinal axis of the blank 10, thins the region 24 of the blank 10, and reduces the bending strength of the region 24.
  • the gap G between the pair of cutting rollers 42 and the receiving roller 44 is defined according to the depth of the cutting line 58 required for the blank 10.
  • FIG. 7 is an enlarged view of a partial cross section of the blank 10 in which the cut line 58 is formed.
  • the gap G between the cutting roller 42 and the receiving roller 44 is set in the range of, for example, 20% to 50% of the thickness T (for example, 0.25 mm to 0.35 mm) of the blank 10.
  • a cut line 58 having a constant depth D in the range of, for example, 50% to 80% of the thickness T of the blank 10 forms, for example, an acute valley (V-shaped).
  • V-shaped acute valley
  • the preliminary folding station 38 is disposed at the preliminary folding position of the transfer roller 30, that is, the transfer path 26 defined immediately downstream of the pair of cutting rollers 42 and the receiving roller 44. .
  • the preliminary folding station 38 preliminarily folds the area 24 of the blank 10 when the blank 10 is positioned at the preliminary folding position, and folds the area 24 according to the rounded edge of the outer box 14 as shown in FIG. Give shape.
  • FIG. 8 is a front view of the preliminary folding station 38 as viewed from the folding turret 12 side.
  • the preliminary folding station 38 includes a preliminary folding guide 60, a table 62, two folding rollers (folding elements) 64, a lifting device 66, and the like.
  • the preliminary folding guide 60 is disposed on the table 62, and the blank 10 is overlapped with the table 62.
  • the preliminary folding guide 60 is formed in a plate shape having outer edges 68 in the vicinity of both ends of the table 62.
  • the outer edge 68 extends along the transfer path 26 and has an arc shape corresponding to the rounded edge of the outer box 14.
  • the outer edge 68 is formed to have a radius of curvature R (for example, 2.5 mm) smaller than the radius of curvature of the rounded edge (for example, 4 mm).
  • a convex curved surface portion 70 is formed at the center of the cross section of the preliminary folding guide 60 so as to protrude downward, that is, convex on the side opposite to the folding direction of the flap section 22.
  • a concave curved surface portion 72 is formed on the lower surface 60 a of the preliminary folding guide 60 so as to be connected to both ends of the convex curved surface portion 70 by smooth arcs and to be concave upward, that is, in the folding direction of the flap section 22.
  • Each concave curved surface portion 72 is connected to the outer edge 68 positioned in the vicinity by a smooth arc.
  • the table 62 forms the transfer path 26, and the blank 10 comes into contact with the upper surface 62 a of the table 62 that becomes the transfer surface 40 of the transfer path 26 when the blank 10 is superimposed on the preliminary folding guide 60.
  • the upper surface 62a of the table 62 is formed to have a convex curved surface portion 70 formed on the lower surface 60a of the preliminary folding guide 60, a concave curved surface portion 74 corresponding to each concave curved surface portion 72, and each convex curved surface portion 76. . That is, the upper surface 62 a of the table 62 is complementary to the lower surface 60 a of the preliminary folding guide 60.
  • the center section 20 of the blank 10 is sandwiched between the convex curved surface portion 70 and each concave curved surface portion 72 of the preliminary folding guide 60 and the concave curved surface portion 74 and each convex curved surface portion 76 of the table 62 at the preliminary folding position. Pressed.
  • Each folding roller 64 is disposed near both ends of the outer edge 68 of the preliminary folding guide 60 and has an axis extending along the outer edge 68.
  • Each folding roller 64 is rotatably connected to a link mechanism of the lifting device 66, and when the lifting device 66 is operated, each folding roller 64 moves along a track 78 indicated by an arrow in FIG. To do. Specifically, when the blank 10 is positioned at the preliminary folding position, first, the blank 10 placed on the table 62 is overlaid on the preliminary folding guide 60, while the flap section 22 including the region 24 of the blank 10 includes the flap section 22. Project from the outer edge 68.
  • each folding roller 64 moves along a circular orbit 78 surrounding the outside of the outer edge 68 located in the vicinity thereof, and the region 24 of the blank 10 is moved to the outer edge 68. Flap section 22 is folded while pressing along.
  • a track 78 along which each folding roller 64 moves is represented by a winding angle ⁇ (for example, 160 °) of each folding roller 64 with respect to the outer edge 68.
  • the blank 10 having a fold is fed out from a transfer roller 32 that can transfer the blank 10 while holding the fold, and moved to the folding turret 12.
  • the folding turret 12 is disposed at the main folding position of the transfer path 26 defined downstream of the preliminary folding station 38.
  • the folding turret 12 forms the outer box 14 by folding the blank 10 to form a finished product of the package 1.
  • the folding turret 12 is a turret type packaging machine provided with a turret 80, and is intermittently rotated in a circumferential direction indicated by an arrow in FIG.
  • a plurality of pockets 82 are formed at equal intervals on the outer periphery of the turret 80. As the turret 80 rotates intermittently, each pocket 82 is moved from the inlet 80a of the turret 80 where the end of the transfer path 26 is located toward the outlet 80b of the turret 80 from which the package 1 is carried out.
  • the blank 10 is pushed into the pocket 82 by a pusher (not shown).
  • the flap section 22 is partially folded toward the center section 20 at the cut line 58 formed in the region 24 of the blank 10.
  • the inner pack in which the cigarette is included on the blank 10 partially molded and The inner frame is inserted, and the blank 10 is folded together with the intermittent movement of the pocket 82.
  • the blank 10 coming out from the outlet 80 b has the glue transferred to a part of the flap section 22, and then the flap section 22 is folded and bonded to the center section 20.
  • the cigarette hinge lid package 1 as a finished product is formed.
  • the cutting roller 42 constituting the transfer roller 30 has a large number of blades 48 in the pressing area 46 of the outer peripheral surface 42 c, so that the blank 10 corresponding to the corner edge 16 of the outer box 14 is formed.
  • a number of cut lines 58 can be formed on the back surface 18 of the region 24.
  • the processing object can be the blank 10 having a smaller surface area than the material web. 24 can be reliably thinned, and the bending strength of the region 24 can be effectively reduced.
  • the outer box 14 bulges due to the fold line formed on the blank 10 being too shallow or too deep, and thus the peeling of the adhesive sections of the blank 10 due to the bulge, and the blank 10 are adjacent to each other.
  • the division of the section can be prevented, and the quality including the formability of the outer box 14 and the package 1 can be improved. Therefore, the folding line of the blank 10 can be reliably formed to a desired depth without being influenced by the properties of the material web, and the productivity and quality of the blank 10, the outer box 14, and thus the package 1 can be easily improved. .
  • the supply device 8 includes the gap adjusting device 56 that adjusts the gap between the pair of cutting rollers 42 and the receiving roller 44, the depth of the cutting line 58 with respect to the blank 10 can be easily adjusted. Thereby, the productivity and quality of the outer box 14 and by extension, the package 1 can be further improved.
  • the outer edge 68 of the prefolding guide 60 has a radius of curvature R that is smaller than the radius of curvature of the rounded edge of the outer box 14.
  • the concave curved surface portions 72 of the convex curved surface portion 70 are formed on the lower surface 60a of the preliminary folding guide 60, and the blank 10 is overlapped by the concave curved surface portions 74 and the convex curved surface portions 76 of the table 62 corresponding to these portions.
  • the blank 10 can be more firmly brazed and folded in the direction opposite to the direction of the restoring force of the rounded edge of the outer box 14 described above.
  • a smooth rounded edge can be easily formed. Therefore, the crease can be more strongly creased by the region 24 of the blank 10, and the quality of the outer box 14 and thus the package 1 can be further improved.
  • the blade 48 is formed in the pressing area 46 of the outer peripheral surface 42c of the cutting roller 42 over the whole area of the outer peripheral surface 42c along the circumferential direction of the outer peripheral surface 42c.
  • the present invention is not limited to this.
  • the blades 48 may be partially arranged in the circumferential direction of the pressing region 46 of the outer peripheral surface 42c.
  • a concave portion 84 may be partially formed in the circumferential direction of the pressing region 52 of the outer peripheral surface 44 c of the receiving roller 44. 10 and 11, when the blank 10 is fed out by the transfer roller 30, the intermittent cutting lines 58 are formed in the region 24 of the blank 10 by controlling the rotational position of the cutting roller 42 or the receiving roller 44. Can be formed.
  • the top wall 86 formed on the lid of the outer box 14 and the bottom wall 88 formed on the body of the outer box 14 include:
  • the transfer roller 30 in the form of FIGS. 9 and 10 can be easily configured by replacing the roller main bodies 42a and 44a. be able to. Moreover, it is easy to change to the blank 10 of FIGS. 13 and 16 to be described later, and by extension, the outer box 14 of FIGS. 14 and 17.
  • the blade 48 of the cutting roller 42 may have a shape having a tip 48b that is inclined in the pressing region 46 with respect to the circumferential direction of the outer peripheral surface 42c.
  • a large number of cut lines 90 that are inclined with respect to the longitudinal axis of the blank are formed in the region 24 of the blank 10. Then, by selecting the paper quality of the material web, as shown in FIG. 14, it is possible to form the outer box 14 having a design in which the diagonal line pattern 92 can be seen through the rounded corner edge 16.
  • a blade 48 having a first tip 48c inclined with respect to the circumferential direction of the outer peripheral surface 42c and a second tip 48d intersecting the first tip 48c is formed. Also good.
  • Such a blade 48 can be formed by processing the pressing region 46 into a mesh shape by knurling or the like. In this case, as shown in FIG. 16, a large number of cut lines 94 inclined with respect to the longitudinal axis of the blank 10 and cut lines 96 intersecting with the cut lines 94 are formed in the region 24 of the blank 10. . Then, by selecting the paper quality of the material web, as shown in FIG. 17, it is possible to form the outer box 14 having a design in which the mesh pattern 98 can be seen through the corner edges 16 that are rounded edges.
  • one blade 48 is an area of the blank 10 for some reason. Even if the depth of cut 24 is excessively increased, it is possible to avoid that adjacent sections of the blank 10 are completely divided at least at the cut lines 90, 94, 96.
  • the cut lines 58, 90, 94, 96 are formed on the back surface 18 of the region 24 of the blank 10, but the cut lines 58, 90, 94, 96 are formed on regions other than the region 24 of the blank 10 and the surface of the region 24. 90, 94, 96 may be formed.
  • various cut lines can be formed at various locations according to the design required for the outer box 14.
  • the blank 10 is transported with its longitudinal axis arranged in the direction along the transfer path 26, but the blank 10 is transported with the longitudinal axis arranged in a direction perpendicular to the transport path 26. Also good.
  • the cut line 58 is formed at the corner edge between the top wall 86 formed in the lid and the body of the outer box 14, or between the body of the outer box 14 and its bottom wall 88. It is possible to further increase variations in the design of the outer box 14 and thus the package 1.
  • the number of the transfer rollers 28, 30, 32 and the transfer disks 34, 36 described in this embodiment is not limited to this embodiment.
  • the transfer disks 34 and 36 may not be disposed, and only the transfer roller 30 having the cutting roller 42 may be disposed immediately upstream of the preliminary folding station 38.
  • FIG. 18 is a perspective view showing a state in which the lid 100 of the hinge lid package 1 is opened.
  • An inner frame 102 is bonded in the outer box 14 of the hinge lid package 1.
  • Each blank 10 of the outer box 14 and the inner frame 102 has a different printing state required on the surface of the blank 10 depending on the product brand, and the fiber basis weight of the blank 10 (for example, 200 to 250 g / m 2) The density also has different material properties.
  • the inner frame 102 has a relatively high fiber density (for example, 0.8-1.
  • a blank 10 made of 0 g / cm3) material is used.
  • the present invention can be applied not only to the outer box 14 but also to the blank 10 having various material characteristics required for the inner frame 102.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)
  • Wrapping Of Specific Fragile Articles (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Abstract

 This supply apparatus (8) supplies blanks (10) for forming outer cartons (14) of packages to a packaging machine (12), and is provided with a transport path (26) on which the blanks are transported one at a time along a transport surface (40), and a pair of rollers (30) rotatably arranged to either side of the transport surface, the pair of rollers having, on the outer peripheral surfaces (42c, 44c) thereof, pressing zones (46, 52) for reeling out the blanks while pressing band-shaped areas (24) of the blanks that correspond to corner edges (24) of the outer cartons. One of the rollers (42) of the pair has a multitude of blades (48) in the pressing zones thereof, and when blanks pass between the pair of rollers, the blades form a multitude of scored lines (58, 90, 94, 96) in zones of the blanks, the scored lines reducing the bend strength of the zones.

Description

ブランクの供給装置及びそれを用いたブランクの供給方法Blank supply apparatus and blank supply method using the same
 本発明はブランクの供給装置及びそれを用いたブランクの供給方法に関し、特にシガレットのヒンジリッドパッケージ等のパッケージの外箱を形成するブランクを包装機に向けて供給する供給装置及びそれを用いたブランクの供給方法に関する。 BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a blank supply device and a blank supply method using the same, and in particular, a supply device for supplying a blank forming an outer box of a package such as a cigarette hinge lid package toward a packaging machine and a blank using the same. Relates to the supply method.
 特許文献1には、パッケージのデザインに応じて素材ウエブを印刷した後、素材ウエブからブランクを切り離し、このブランクに打抜加工やエンボス加工を施すパッケージの製造装置が開示されている。 Patent Document 1 discloses a package manufacturing apparatus that prints a material web in accordance with the package design, then cuts the blank from the material web, and punches or embosses the blank.
国際公開第2013/037463号パンフレットInternational Publication No. 2013/037463 Pamphlet
 パッケージの外箱には、その長手方向に沿う角縁が丸み縁(ラウンド)の形状を有して形成されるものがある。このような外箱を製造するためには、外箱を形成するブランクの丸み縁の領域に折り込み線を加工し、成形に際しては予備的処理を施すことが必要である。 Some package outer boxes are formed with rounded edges at the corners along the longitudinal direction. In order to manufacture such an outer box, it is necessary to process a folding line in the region of the rounded edge of the blank forming the outer box, and to perform a preliminary process at the time of molding.
 従来、折り込み前の展開されたブランクの加工は、ブランクの印刷を行う印刷メーカーに委託されてきた経緯がある。具体的には、印刷メーカーは、個々のブランクに分離される前の素材ウエブに、印刷し、圧盤を用いたプラテン方式等により打抜加工を行う。この際に前述した折り込み線もエンボス加工により一括に圧線として形成し、同時に素材ウエブを切断して個々のブランクを形成していた。 Conventionally, the processing of unfolded blanks before folding has been entrusted to a printing manufacturer that performs blank printing. Specifically, a printing maker prints on a material web before being separated into individual blanks, and performs a punching process by a platen method using a platen or the like. At this time, the above-described folding lines were also collectively formed as pressure lines by embossing, and at the same time, the material web was cut to form individual blanks.
 昨今、パッケージの外箱にはバリエーションに富むデザインが要求されることから、ブランクの打抜部位や折り込み線には複雑な形状が要求されることが多い。折り込み線の形状が異なる場合には、その形状に合った圧盤を準備する必要があり、製造コストがかかる。しかも、ブランクに折り込み線を確実に形成するためには、ブランクに打抜部位だけを形成する場合に比して、圧盤を押圧する圧力の微妙な調整が必要であり、また、圧盤全体を均一に押圧しなければならない。圧盤の押圧力が適切でなかったり、圧盤において押圧力の偏りが発生すると、ブランクに形成する折り込み線が浅過ぎたり深過ぎたりすることがある。このような折り込み線の不具合はブランクに用いられる素材ウエブの坪量や密度にも左右される。 In recent years, since a variety of designs are required for the outer box of the package, a complicated shape is often required for the blank punching part and the folding line. When the shape of the folding line is different, it is necessary to prepare a platen suitable for the shape, which increases manufacturing costs. In addition, in order to reliably form the folding line in the blank, it is necessary to finely adjust the pressure to press the platen, compared to the case where only the punched portion is formed in the blank, and the entire platen is uniform. Must be pressed into. If the pressing force of the platen is not appropriate or the pressing force is biased in the platen, the folding line formed on the blank may be too shallow or too deep. Such a problem of the folding line also depends on the basis weight and density of the material web used for the blank.
 ブランクに形成する折り込み線が浅過ぎると、パッケージの包装機において外箱を折り込む過程において丸み縁が形成され難い。このため、外箱の意図しない膨らみ、ひいては膨らみに起因したブランクの接着セクション同士の剥離が生じ、外箱ひいてはパッケージが不良品となるおそれがある。
 一方、ブランクに形成する折り込み線が深過ぎると、圧盤が素材ウエブに食い込み過ぎてしまい、圧盤と素材ウエブとの分離が困難となる。また、折り込み線においてブランクの隣り合うセクションが分断されることもあるため、ブランクが不良品となるおそれもある。
If the folding line formed in the blank is too shallow, it is difficult to form a rounded edge in the process of folding the outer box in the packaging machine of the package. For this reason, unintentional bulging of the outer box, and hence separation of the adhesive sections of the blank due to the bulging occurs, and there is a possibility that the outer box and thus the package becomes defective.
On the other hand, if the folding line formed in the blank is too deep, the platen will bite into the material web, making it difficult to separate the platen from the material web. Further, since the adjacent sections of the blank may be divided at the folding line, the blank may be a defective product.
 本発明はこのような課題に鑑みてなされたものであり、その目的とするところは、ブランクの折り込み線を所望の深さに確実に形成し、ブランクの品質のばらつきを抑制し、外箱ひいてはパッケージの生産性及び品質を容易にして向上することができる、ブランクの供給装置及びそれを用いたブランクの供給方法を提供することにある。 The present invention has been made in view of such problems, and the purpose of the present invention is to reliably form a folding line of the blank at a desired depth, to suppress variations in the quality of the blank, An object of the present invention is to provide a blank supply device and a blank supply method using the same, which can easily improve and improve the productivity and quality of a package.
 上記目的を達成するため、本発明のブランクの供給装置は、パッケージの外箱を形成するブランクを包装機に向けて供給する供給装置であって、供給装置は、ブランクの供給源から包装機まで延び、ブランクを移送面に沿って1枚ずつ移送する移送経路と、移送面を挟んで回転可能に配置され、外周面に、外箱の角縁に対応するブランクの帯状の領域を押圧しながらブランクを繰り出すための押圧領域を有する一対のローラとを具備し、一対のローラの一方は、その押圧領域に多数の刃を有し、ブランクが一対のローラ間を通過する際、刃はブランクの領域に該領域の曲げ強さを低減させる多数の切込み線を形成する。 In order to achieve the above object, a blank supply device of the present invention is a supply device that supplies a blank forming an outer box of a package toward a packaging machine, and the supply device is from a blank supply source to a packaging machine. The transfer path that extends and transfers the blanks one by one along the transfer surface, and is rotatably arranged across the transfer surface, while pressing the strip-shaped area of the blank corresponding to the corner edge of the outer box on the outer peripheral surface A pair of rollers having a pressing area for feeding the blank, and one of the pair of rollers has a number of blades in the pressing area, and when the blank passes between the pair of rollers, the blade A number of score lines are formed in the region to reduce the bending strength of the region.
 一方、本発明のブランクの供給方法は、パッケージの外箱を形成するブランクを包装機に向けて供給する供給方法であって、供給方法は、ブランクの供給源から包装機にブランクを移送面に沿って1枚ずつ移送し、この際、外箱の角縁に対応するブランクの帯状の領域を押圧しながら、ブランクの領域に該領域の曲げ強さを低減させる多数の切込み線を形成する切込み工程を含む。 On the other hand, the blank supply method of the present invention is a supply method for supplying the blank forming the outer box of the package toward the packaging machine, and the supply method supplies the blank from the blank supply source to the packaging machine on the transfer surface. In this process, a plurality of incisions are formed in the blank area to reduce the bending strength of the blank area while pressing the strip-shaped area of the blank corresponding to the corner edge of the outer box. Process.
 本発明のブランクの供給装置及びそれを用いたブランクの供給方法によれば、ブランクの折り込み線を所望の深さに確実に形成し、ブランク、外箱、ひいてはパッケージの生産性及び品質を容易にして向上することができる。 According to the blank supply device and the blank supply method using the blank supply device of the present invention, the folding line of the blank is reliably formed at a desired depth to facilitate the productivity and quality of the blank, the outer box, and thus the package. Can be improved.
本発明の一実施形態に係るブランクの供給装置を備えたヒンジリッドパッケージの製造機の側面図である。It is a side view of the manufacturing machine of the hinge lid package provided with the supply apparatus of the blank which concerns on one Embodiment of this invention. 図1の製造機の平面図である。It is a top view of the manufacturing machine of FIG. 図1のヒンジリッドパッケージの外箱を示した斜視図である。It is the perspective view which showed the outer case of the hinge lid package of FIG. 図3の外箱を形成するための折り込みのない展開されたブランクを外箱の内面となる裏面から見た平面図である。It is the top view which looked at the unfolded blank for forming the outer box of FIG. 3 from the back surface used as the inner surface of an outer box. 図1の移送ローラを予備折り込みステーション側から見た正面図である。It is the front view which looked at the transfer roller of FIG. 1 from the prefolding station side. 図5の移送ローラを通過したブランクを裏面から見た平面図である。It is the top view which looked at the blank which passed the transfer roller of FIG. 5 from the back surface. 図6の切込み線が形成されたブランクの一部断面を拡大した図である。It is the figure which expanded the partial cross section of the blank in which the cut line of FIG. 6 was formed. 図1の予備折り込みステーションを折り込みタレット側から見た正面図である。It is the front view which looked at the preliminary folding station of FIG. 1 from the folding turret side. 図5の切込みローラの変形例を示した正面図である。It is the front view which showed the modification of the cutting roller of FIG. 図5の受けローラの変形例を示した正面図である。It is the front view which showed the modification of the receiving roller of FIG. 図9又は図10のローラを使用した場合に形成可能なブランクの平面図である。It is a top view of the blank which can be formed when the roller of FIG. 9 or FIG. 10 is used. 図5の切込みローラの別の変形例を示した正面図である。It is the front view which showed another modification of the cutting roller of FIG. 図12の切込みローラを使用した場合に形成可能なブランクの平面図である。It is a top view of the blank which can be formed when the cutting roller of FIG. 12 is used. 図13のブランクから形成される外箱を示した斜視図である。It is the perspective view which showed the outer case formed from the blank of FIG. 図5の切込みローラの別の変形例を示した正面図である。It is the front view which showed another modification of the cutting roller of FIG. 図15の切込みローラを使用した場合に形成可能なブランクの平面図である。It is a top view of the blank which can be formed when the cutting roller of FIG. 15 is used. 図16のブランクから形成される外箱を示した斜視図である。It is the perspective view which showed the outer case formed from the blank of FIG. ヒンジリッドパッケージのリッドを開けた状態を示した斜視図である。It is the perspective view which showed the state which opened the lid of the hinge lid package.
 以下、図面に基づき本発明の一実施形態について説明する。
 図1は、本発明の一実施形態に係るブランクの供給装置を備えたヒンジリッドパッケージ1(以下、単にパッケージ1と称する場合もある)の製造機2の側面図を示し、図2は製造機2の平面図を示す。製造機2は、ブランクマガジン(供給源)4、サクション6、ブランクの供給装置8、及びブランク10の折り込みタレット(包装機)12等を備えている。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
FIG. 1 shows a side view of a manufacturing machine 2 for a hinge lid package 1 (hereinafter sometimes simply referred to as a package 1) provided with a blank supply device according to an embodiment of the present invention. FIG. The top view of 2 is shown. The manufacturing machine 2 includes a blank magazine (supply source) 4, a suction 6, a blank supply device 8, a blank 10 folding turret (packaging machine) 12, and the like.
 図3は、本実施形態のパッケージ1の外箱14を示した斜視図である。外箱14は、その長手方向に沿う4つの角縁16が丸み縁(ラウンド)に形成され、本実施形態の場合、各角縁16は段階的に傾斜した平面が連なって構成されている。
 図4は、図3の外箱14を形成するための折り込みのない展開されたブランク10を外箱14の内面となる裏面18から見た平面図である。
FIG. 3 is a perspective view showing the outer box 14 of the package 1 of the present embodiment. In the outer box 14, four corner edges 16 along the longitudinal direction are formed as round edges, and in the case of the present embodiment, each corner edge 16 is constituted by a series of stepwise inclined planes.
FIG. 4 is a plan view of the unfolded blank 10 for forming the outer box 14 of FIG. 3 as viewed from the back surface 18 serving as the inner surface of the outer box 14.
 ブランク10は中央のセンターセクション20と、センターセクション20を挟む両端に形成された一対のフラップセクション22とから概略構成されている。また、ブランク10は外箱14の角縁16に対応する帯状の領域24を有して形成されている。この領域24は供給装置8に設けられる移送経路26(図1、2参照)に沿うブランク10の長手軸線と平行に延び、センターセクション20と対となるフラップセクション22とに亘って2箇所に形成されている。 The blank 10 is roughly composed of a center section 20 at the center and a pair of flap sections 22 formed at both ends sandwiching the center section 20. Further, the blank 10 has a band-like region 24 corresponding to the corner edge 16 of the outer box 14. This region 24 extends in parallel with the longitudinal axis of the blank 10 along the transfer path 26 (see FIGS. 1 and 2) provided in the supply device 8, and is formed at two locations across the center section 20 and the paired flap sections 22. Has been.
 図1及び図2に示すように、ブランクマガジン4には図4に示すブランク10が多数積層されている。ブランクマガジン4の底部からは、サクション6によりブランク10が1枚ずつ吸着され、連続して供給装置8に向けて引き出される。
 供給装置8は、移送経路26、移送ローラ28、30、32、移送ディスク34、36、及び予備折り込みステーション38等を備えている。
As shown in FIGS. 1 and 2, a large number of blanks 10 shown in FIG. From the bottom of the blank magazine 4, the blanks 10 are sucked one by one by the suction 6 and are continuously drawn out toward the supply device 8.
The supply device 8 includes a transfer path 26, transfer rollers 28, 30, 32, transfer disks 34, 36, a pre-folding station 38, and the like.
 移送経路26は、ブランクマガジン4から、予備折り込みステーション38ひいては折り込みタレット12まで延設され、ブランク10を移送ローラ28、30及び移送ディスク34、36によって移送経路26の移送面40に沿って1枚ずつ移送する。移送ローラ28、30及び移送ディスク34、36は、ブランクマガジン4から移送経路26に引き出されたブランク10を予備折り込みステーション38ひいては折り込みタレット12に向けて1枚ずつ順次移送可能な間隔で適宜配置されている。 The transfer path 26 extends from the blank magazine 4 to the preliminary folding station 38 and then to the folding turret 12, and the blank 10 is moved along the transfer surface 40 of the transfer path 26 by the transfer rollers 28 and 30 and the transfer disks 34 and 36. Transfer one by one. The transfer rollers 28 and 30 and the transfer disks 34 and 36 are appropriately arranged at intervals at which the blank 10 drawn from the blank magazine 4 to the transfer path 26 can be sequentially transferred one by one toward the preliminary folding station 38 and then toward the folding turret 12. ing.
 移送ローラ28は、それぞれ移送面40を挟んで回転可能な一対のローラ28a、28bから構成されている。ブランク10がローラ28a、28b間を通過することにより、一対のローラ28a、28bが同じ周速度で回転しながらブランク10を挟み、移送経路26に沿って1枚ずつ繰り出して移送する。移送ローラ30も移送ローラ28と同様にしてブランク10を繰り出し移送する。 The transfer roller 28 includes a pair of rollers 28a and 28b that can rotate with the transfer surface 40 interposed therebetween. As the blank 10 passes between the rollers 28a and 28b, the pair of rollers 28a and 28b sandwich the blank 10 while rotating at the same peripheral speed, and feed and transfer one by one along the transfer path 26. The transfer roller 30 also feeds and transfers the blank 10 in the same manner as the transfer roller 28.
 移送ディスク34、36は、移送面40の上側に回転可能に配置され、ブランク10が移送ディスク34、36の下側を通過することにより、移送ディスク34、36がブランク10を移送経路26の前方に押し出すようにして移送する。
 図5は移送ローラ30を予備折り込みステーション38側から見た正面図である。この移送ローラ30は、予備折り込みステーション38の上流直近に配置され、移送面40の上側に配置された切込みローラ42と、移送面40の下側に配置された受けローラ44とから構成されている。
The transfer disks 34, 36 are rotatably arranged above the transfer surface 40, and the blank 10 passes under the transfer disks 34, 36 so that the transfer disks 34, 36 pass the blank 10 forward of the transfer path 26. It is transported by extruding it.
FIG. 5 is a front view of the transfer roller 30 as viewed from the preliminary folding station 38 side. The transfer roller 30 is disposed immediately upstream of the preliminary folding station 38, and includes a cutting roller 42 disposed on the upper side of the transfer surface 40 and a receiving roller 44 disposed on the lower side of the transfer surface 40. .
 切込みローラ42は、そのローラ本体42aを矢印方向に回転駆動する駆動軸42bを備えている。ローラ本体42a、すなわち切込みローラ42の外周面42cには、ブランク10の前述した各領域24に対応する位置にそれぞれ帯状の押圧領域46が形成されている。そして、これら押圧領域46には、多数の刃48が外周面42cの全周に亘って形成されている。各刃48は外周面42cの周方向に沿う先端48aを有しており、その刃の先端は鋭角なV字形状に加工されている。また、ローラ本体42aと駆動軸42bとはボルト50で着脱可能に構成されている。 The cutting roller 42 includes a drive shaft 42b that rotationally drives the roller body 42a in the direction of the arrow. On the roller main body 42 a, that is, on the outer peripheral surface 42 c of the cutting roller 42, strip-shaped pressing areas 46 are formed at positions corresponding to the respective areas 24 of the blank 10. And in these press area | regions 46, many blades 48 are formed over the perimeter of the outer peripheral surface 42c. Each blade 48 has a tip 48a along the circumferential direction of the outer peripheral surface 42c, and the tip of the blade is machined into an acute V-shape. The roller main body 42a and the drive shaft 42b are configured to be detachable with bolts 50.
 一方、受けローラ44も、そのローラ本体44aを矢印方向に回転駆動する駆動軸44bを備えている。ローラ本体44a、すなわち受けローラ44の外周面44cには、ブランク10の各領域24に対応する位置にそれぞれ帯状の押圧領域52が平坦に形成されている。また、ローラ本体44aと駆動軸44bとはボルト54で着脱可能に構成されている。 On the other hand, the receiving roller 44 also includes a drive shaft 44b that rotates and drives the roller body 44a in the direction of the arrow. On the roller main body 44 a, that is, on the outer peripheral surface 44 c of the receiving roller 44, strip-shaped pressing areas 52 are formed flat at positions corresponding to the respective areas 24 of the blank 10. The roller main body 44a and the drive shaft 44b are configured to be detachable with bolts 54.
 切込みローラ42の外周面42cの各押圧領域46に形成された刃48は、受けローラ44の外周面44cの各押圧領域52に向けて所定の間隙Gを存して突出されている。切込みローラ42の駆動軸42b及び受けローラ44の駆動軸44bは間隙調整装置56に連結されている。間隙調整装置56は各駆動軸42b、44bを昇降することにより、切込みローラ42と受けローラ44との間隙Gを調整可能に構成されている。 The blades 48 formed in each pressing area 46 of the outer peripheral surface 42 c of the cutting roller 42 protrude with a predetermined gap G toward each pressing area 52 of the outer peripheral surface 44 c of the receiving roller 44. The drive shaft 42 b of the cutting roller 42 and the drive shaft 44 b of the receiving roller 44 are connected to a gap adjusting device 56. The gap adjusting device 56 is configured to be able to adjust the gap G between the cutting roller 42 and the receiving roller 44 by moving the drive shafts 42b and 44b up and down.
 図6は移送ローラ30を通過したブランク10を裏面18から見た平面図である。ブランク10が一対の切込みローラ42と受けローラ44との間を通過する際、切込みローラ42の押圧領域46と受けローラ44の押圧領域52とでブランク10の各領域24を押圧しながらブランク10を繰り出す。この際、刃48はブランク10の各領域24の裏面18をブランク10の厚みに対して所定の深さで切込み、裏面18に多数の切込み線58を形成する。切込み線58は、ブランク10の長手軸線と平行に延び、ブランク10の領域24を薄肉化して領域24の曲げ強さを低減させる。また、一対の切込みローラ42と受けローラ44との間隙Gは、ブランク10に要求される切込み線58の深さに応じて規定される。 FIG. 6 is a plan view of the blank 10 that has passed through the transfer roller 30 as viewed from the back surface 18. When the blank 10 passes between the pair of cutting rollers 42 and the receiving roller 44, the blank 10 is pressed while pressing each region 24 of the blank 10 with the pressing region 46 of the cutting roller 42 and the pressing region 52 of the receiving roller 44. Pull out. At this time, the blade 48 cuts the back surface 18 of each region 24 of the blank 10 at a predetermined depth with respect to the thickness of the blank 10 to form a large number of cut lines 58 on the back surface 18. The cut line 58 extends parallel to the longitudinal axis of the blank 10, thins the region 24 of the blank 10, and reduces the bending strength of the region 24. Further, the gap G between the pair of cutting rollers 42 and the receiving roller 44 is defined according to the depth of the cutting line 58 required for the blank 10.
 図7は、切込み線58が形成されたブランク10の一部断面を拡大した図である。切込みローラ42と受けローラ44との間隙Gは、ブランク10の厚みT(例えば0.25mm~0.35mm)の例えば20%~50%の範囲に設定されている。この場合には、図7に示すように、ブランク10の厚みTの例えば50%~80%の範囲の一定の深さDの切込み線58が例えば鋭角の谷状(V字形状)をなしてブランク10に多数加工される。 FIG. 7 is an enlarged view of a partial cross section of the blank 10 in which the cut line 58 is formed. The gap G between the cutting roller 42 and the receiving roller 44 is set in the range of, for example, 20% to 50% of the thickness T (for example, 0.25 mm to 0.35 mm) of the blank 10. In this case, as shown in FIG. 7, a cut line 58 having a constant depth D in the range of, for example, 50% to 80% of the thickness T of the blank 10 forms, for example, an acute valley (V-shaped). A large number of blanks 10 are processed.
 図1及び図2に示すように、予備折り込みステーション38は、移送ローラ30、すなわち一対の切込みローラ42と受けローラ44との下流直近に規定された移送経路26の予備折り込み位置に配置されている。予備折り込みステーション38は、予備折り込み位置にブランク10が位置付けられたとき、ブランク10の領域24を予備的に折り込み、図3に示したように、領域24に外箱14の丸み縁に応じた折り込み形状を付与する。 As shown in FIGS. 1 and 2, the preliminary folding station 38 is disposed at the preliminary folding position of the transfer roller 30, that is, the transfer path 26 defined immediately downstream of the pair of cutting rollers 42 and the receiving roller 44. . The preliminary folding station 38 preliminarily folds the area 24 of the blank 10 when the blank 10 is positioned at the preliminary folding position, and folds the area 24 according to the rounded edge of the outer box 14 as shown in FIG. Give shape.
 図8は予備折り込みステーション38を折り込みタレット12側から見た正面図である。予備折り込みステーション38は、予備折り込みガイド60、テーブル62、2つの折り込みローラ(折り込み要素)64、及び昇降装置66等を備えている。
 予備折り込みガイド60は、テーブル62上に配置され、テーブル62との間にブランク10が重ね合わされる。
FIG. 8 is a front view of the preliminary folding station 38 as viewed from the folding turret 12 side. The preliminary folding station 38 includes a preliminary folding guide 60, a table 62, two folding rollers (folding elements) 64, a lifting device 66, and the like.
The preliminary folding guide 60 is disposed on the table 62, and the blank 10 is overlapped with the table 62.
 予備折り込みガイド60は、テーブル62の両端近傍に外側縁68を有した板状に形成されている。外側縁68は移送経路26に沿って延び且つ外箱14の丸み縁に対応した円弧形状をなしている。外側縁68は丸み縁の曲率半径(例えば4mm)よりも小さい曲率半径R(例えば2.5mm)に形成されている。 The preliminary folding guide 60 is formed in a plate shape having outer edges 68 in the vicinity of both ends of the table 62. The outer edge 68 extends along the transfer path 26 and has an arc shape corresponding to the rounded edge of the outer box 14. The outer edge 68 is formed to have a radius of curvature R (for example, 2.5 mm) smaller than the radius of curvature of the rounded edge (for example, 4 mm).
 予備折り込みガイド60にブランク10が重ね合わされるとき、ブランク10には予備折り込みガイド60の下面60aが当接される。予備折り込みガイド60の下面60aには、予備折り込みガイド60の断面中央に、下方に凸、すなわちフラップセクション22の折り込み方向と反対側に凸となる凸湾曲面部70が形成されている。 When the blank 10 is superimposed on the preliminary folding guide 60, the lower surface 60a of the preliminary folding guide 60 is brought into contact with the blank 10. On the lower surface 60 a of the preliminary folding guide 60, a convex curved surface portion 70 is formed at the center of the cross section of the preliminary folding guide 60 so as to protrude downward, that is, convex on the side opposite to the folding direction of the flap section 22.
 更に、予備折り込みガイド60の下面60aには、凸湾曲面部70の両端にそれぞれ滑らかな円弧で連なり、上方、すなわちフラップセクション22の折り込み方向に凹となる凹湾曲面部72が形成されている。各凹湾曲面部72はそれぞれ近傍に位置付けられた外側縁68に滑らかな円弧で連なっている。
 テーブル62は移送経路26を形成し、移送経路26の移送面40となるテーブル62の上面62aには、予備折り込みガイド60にブランク10が重ね合わされるときにブランク10が当接する。
Further, a concave curved surface portion 72 is formed on the lower surface 60 a of the preliminary folding guide 60 so as to be connected to both ends of the convex curved surface portion 70 by smooth arcs and to be concave upward, that is, in the folding direction of the flap section 22. Each concave curved surface portion 72 is connected to the outer edge 68 positioned in the vicinity by a smooth arc.
The table 62 forms the transfer path 26, and the blank 10 comes into contact with the upper surface 62 a of the table 62 that becomes the transfer surface 40 of the transfer path 26 when the blank 10 is superimposed on the preliminary folding guide 60.
 テーブル62の上面62aは、予備折り込みガイド60の下面60aに形成される凸湾曲面部70、各凹湾曲面部72にそれぞれ対応する凹湾曲面部74、各凸湾曲面部76を有して形成されている。すなわち、テーブル62の上面62aは予備折り込みガイド60の下面60aと相補形状をなしている。そして、ブランク10のセンターセクション20は、予備折り込み位置において予備折り込みガイド60の凸湾曲面部70及び各凹湾曲面部72と、テーブル62の凹湾曲面部74及び各凸湾曲面部76との間に挟まれて押圧される。 The upper surface 62a of the table 62 is formed to have a convex curved surface portion 70 formed on the lower surface 60a of the preliminary folding guide 60, a concave curved surface portion 74 corresponding to each concave curved surface portion 72, and each convex curved surface portion 76. . That is, the upper surface 62 a of the table 62 is complementary to the lower surface 60 a of the preliminary folding guide 60. The center section 20 of the blank 10 is sandwiched between the convex curved surface portion 70 and each concave curved surface portion 72 of the preliminary folding guide 60 and the concave curved surface portion 74 and each convex curved surface portion 76 of the table 62 at the preliminary folding position. Pressed.
 各折り込みローラ64は、予備折り込みガイド60の外側縁68の両端近傍に配置され、それぞれ外側縁68に沿って延びる軸線を有している。各折り込みローラ64は、昇降装置66のリンク機構に回転自在に連結され、昇降装置66が作動することにより、各折り込みローラ64はリンク機構を介して図8に矢印で示す軌道78に沿って移動する。
 詳しくは、予備折り込み位置にブランク10が位置付けられたとき、先ず、テーブル62上に載置されたブランク10が予備折り込みガイド60に重ね合わされる一方、ブランク10の領域24を備えたフラップセクション22が外側縁68から突出する。
Each folding roller 64 is disposed near both ends of the outer edge 68 of the preliminary folding guide 60 and has an axis extending along the outer edge 68. Each folding roller 64 is rotatably connected to a link mechanism of the lifting device 66, and when the lifting device 66 is operated, each folding roller 64 moves along a track 78 indicated by an arrow in FIG. To do.
Specifically, when the blank 10 is positioned at the preliminary folding position, first, the blank 10 placed on the table 62 is overlaid on the preliminary folding guide 60, while the flap section 22 including the region 24 of the blank 10 includes the flap section 22. Project from the outer edge 68.
 次に、昇降装置66を作動させることにより、各折り込みローラ64はそれぞれの近傍に位置する外側縁68の外側を囲む円弧の軌道78に沿って移動し、ブランク10の領域24を外側縁68に沿って押し付けながらフラップセクション22を折り込む。各折り込みローラ64が移動する軌道78は外側縁68に対する各折り込みローラ64の巻付角α(例えば160°)で表される。こうして、切込み線58を有するブランク10は、予備折り込みステーション38において予備的に折り込まれ、ブランク10の領域24に折り目付けされる。 Next, by operating the elevating device 66, each folding roller 64 moves along a circular orbit 78 surrounding the outside of the outer edge 68 located in the vicinity thereof, and the region 24 of the blank 10 is moved to the outer edge 68. Flap section 22 is folded while pressing along. A track 78 along which each folding roller 64 moves is represented by a winding angle α (for example, 160 °) of each folding roller 64 with respect to the outer edge 68. Thus, the blank 10 having the score line 58 is pre-folded at the pre-folding station 38 and creased in the region 24 of the blank 10.
 図1及び図2に示すように、折り目を有するブランク10は、折り目を保持しながらブランク10を移送可能な移送ローラ32から繰り出され、折り込みタレット12に移動される。折り込みタレット12は予備折り込みステーション38の下流に規定された移送経路26の本折り込み位置に配置されている。折り込みタレット12は、本折り込み位置にブランク10が位置付けられたとき、ブランク10を折り込んで外箱14を成形し、パッケージ1の完成品を形成する。 As shown in FIGS. 1 and 2, the blank 10 having a fold is fed out from a transfer roller 32 that can transfer the blank 10 while holding the fold, and moved to the folding turret 12. The folding turret 12 is disposed at the main folding position of the transfer path 26 defined downstream of the preliminary folding station 38. When the blank 10 is positioned at the main folding position, the folding turret 12 forms the outer box 14 by folding the blank 10 to form a finished product of the package 1.
 詳しくは、折り込みタレット12はタレット80を備えたタレット形包装機であって、図2に矢印で示す周方向に間欠回転される。タレット80の外周部には等間隔を存して複数のポケット82が形成されている。各ポケット82はタレット80の間欠回転に伴い、移送経路26の終端が位置するタレット80の入口80aから、パッケージ1が搬出されるタレット80の出口80bに向けて移動される。 Specifically, the folding turret 12 is a turret type packaging machine provided with a turret 80, and is intermittently rotated in a circumferential direction indicated by an arrow in FIG. A plurality of pockets 82 are formed at equal intervals on the outer periphery of the turret 80. As the turret 80 rotates intermittently, each pocket 82 is moved from the inlet 80a of the turret 80 where the end of the transfer path 26 is located toward the outlet 80b of the turret 80 from which the package 1 is carried out.
 1つのポケット82がタレット80の入口80aに位置付けられたとき、図示しないプッシャによってブランク10がポケット82内に押し込められる。このとき、ブランク10の領域24に形成された切込み線58においてフラップセクション22がセンターセクション20側に一部折り込まれる。この後、タレット80の入口80aに位置付けられるポケット82がタレット80の出口80bに向けて間欠的に移動する過程にて、一部が成形されたブランク10上に、シガレットが内包されたインナパック及びインナフレームが装入され、さらに、ポケット82の間欠移動とともにブランク10の折り込みが実行される。出口80bから出たブランク10はフラップセクション22内の一部に糊が転写され、その後、フラップセクション22は折り込まれてセンターセクション20に接着される。そして、最終的に完成品としてのシガレットのヒンジリッドパッケージ1が形成される。 When the one pocket 82 is positioned at the entrance 80a of the turret 80, the blank 10 is pushed into the pocket 82 by a pusher (not shown). At this time, the flap section 22 is partially folded toward the center section 20 at the cut line 58 formed in the region 24 of the blank 10. Thereafter, in the process of intermittently moving the pocket 82 positioned at the inlet 80a of the turret 80 toward the outlet 80b of the turret 80, the inner pack in which the cigarette is included on the blank 10 partially molded and The inner frame is inserted, and the blank 10 is folded together with the intermittent movement of the pocket 82. The blank 10 coming out from the outlet 80 b has the glue transferred to a part of the flap section 22, and then the flap section 22 is folded and bonded to the center section 20. Finally, the cigarette hinge lid package 1 as a finished product is formed.
 以上のように本実施形態では、移送ローラ30を構成する切込みローラ42がその外周面42cの押圧領域46に多数の刃48を有することにより、外箱14の角縁16に対応するブランク10の領域24の裏面18に多数の切込み線58を形成することができる。パッケージ1の包装前のブランク10の供給過程で、個々のブランク10に切込み線58を形成することにより、加工対象は素材ウエブよりも表面積の小さなブランク10とすることができるため、ブランク10の領域24を確実に薄肉化して領域24の曲げ強さを効果的に低減させることができる。 As described above, in the present embodiment, the cutting roller 42 constituting the transfer roller 30 has a large number of blades 48 in the pressing area 46 of the outer peripheral surface 42 c, so that the blank 10 corresponding to the corner edge 16 of the outer box 14 is formed. A number of cut lines 58 can be formed on the back surface 18 of the region 24. In the process of supplying the blank 10 before packaging of the package 1, by forming the cut line 58 in each blank 10, the processing object can be the blank 10 having a smaller surface area than the material web. 24 can be reliably thinned, and the bending strength of the region 24 can be effectively reduced.
 具体的には、ブランク10に形成する折り込み線が浅過ぎたり深過ぎたりすることに起因する、外箱14の膨らみ、ひいては膨らみに起因したブランク10の接着セクション同士の剥離、ブランク10の隣り合うセクションの分断を防止し、外箱14ひいてはパッケージ1の成形性を含む品質を向上することができる。従って、ブランク10の折り込み線を素材ウエブの性状に左右されないで所望の深さに確実に形成し、ブランク10、外箱14、ひいてはパッケージ1の生産性及び品質を容易にして向上することができる。 Specifically, the outer box 14 bulges due to the fold line formed on the blank 10 being too shallow or too deep, and thus the peeling of the adhesive sections of the blank 10 due to the bulge, and the blank 10 are adjacent to each other. The division of the section can be prevented, and the quality including the formability of the outer box 14 and the package 1 can be improved. Therefore, the folding line of the blank 10 can be reliably formed to a desired depth without being influenced by the properties of the material web, and the productivity and quality of the blank 10, the outer box 14, and thus the package 1 can be easily improved. .
 また、供給装置8が一対の切込みローラ42と受けローラ44との間隙を調整する間隙調整装置56を備えることにより、ブランク10に対する切込み線58の深さを容易に調整することができる。これにより、外箱14、ひいてはパッケージ1の生産性及び品質をより一層向上することができる。 Further, since the supply device 8 includes the gap adjusting device 56 that adjusts the gap between the pair of cutting rollers 42 and the receiving roller 44, the depth of the cutting line 58 with respect to the blank 10 can be easily adjusted. Thereby, the productivity and quality of the outer box 14 and by extension, the package 1 can be further improved.
 また、予備折り込みガイド60の外側縁68が外箱14の丸み縁の曲率半径よりも小さい曲率半径Rを有する。これにより、ブランク10の予備折り込みにおいて、外箱14が成形されたときに外箱14の丸み縁が平坦に戻ろうとする復元力を見越して、この復元力の方向とは逆方向にブランク10をより強固に癖付けして折り込むことができる。従って、ブランク10の領域24により強く折り目付けを行うことができ、外箱14ひいてはパッケージ1の品質をより一層向上することができる。 Also, the outer edge 68 of the prefolding guide 60 has a radius of curvature R that is smaller than the radius of curvature of the rounded edge of the outer box 14. As a result, in the preliminary folding of the blank 10, in anticipation of the restoring force that the rounded edge of the outer box 14 tries to return flat when the outer box 14 is molded, the blank 10 is placed in a direction opposite to the direction of the restoring force. Can be folded and folded more firmly. Therefore, the creasing can be performed more strongly in the region 24 of the blank 10, and the quality of the outer box 14 and thus the package 1 can be further improved.
 また、予備折り込みガイド60の下面60aには凸湾曲面部70各凹湾曲面部72が形成され、これらの部位と対応するテーブル62の凹湾曲面部74及び各凸湾曲面部76とによってブランク10が重ね合わされる。これにより、前述した外箱14の丸み縁の復元力の方向とは逆方向にブランク10をより強固に癖付けして折り込むことができる。更には、滑らかな丸み縁を容易に形成することができる。従って、ブランク10の領域24により一層強く折り目付けを行うことができ、外箱14ひいてはパッケージ1の品質をより一層向上することができる。 Further, the concave curved surface portions 72 of the convex curved surface portion 70 are formed on the lower surface 60a of the preliminary folding guide 60, and the blank 10 is overlapped by the concave curved surface portions 74 and the convex curved surface portions 76 of the table 62 corresponding to these portions. The Thereby, the blank 10 can be more firmly brazed and folded in the direction opposite to the direction of the restoring force of the rounded edge of the outer box 14 described above. Furthermore, a smooth rounded edge can be easily formed. Therefore, the crease can be more strongly creased by the region 24 of the blank 10, and the quality of the outer box 14 and thus the package 1 can be further improved.
 本発明は上記実施形態に制約されるものではなく、種々の変形が可能である。
 例えば、本実施形態では、刃48は切込みローラ42の外周面42cの押圧領域46に外周面42cの周方向に沿って外周面42cの全域に亘り形成されている。しかし、これに限らず、例えば図9に示すように、刃48を外周面42cの押圧領域46の周方向に部分的に配列しても良い。
The present invention is not limited to the above embodiment, and various modifications can be made.
For example, in this embodiment, the blade 48 is formed in the pressing area 46 of the outer peripheral surface 42c of the cutting roller 42 over the whole area of the outer peripheral surface 42c along the circumferential direction of the outer peripheral surface 42c. However, the present invention is not limited to this. For example, as shown in FIG. 9, the blades 48 may be partially arranged in the circumferential direction of the pressing region 46 of the outer peripheral surface 42c.
 また、図10に示すように、受けローラ44の外周面44cの押圧領域52の周方向に部分的に凹部84を形成しても良い。これら図10及び図11の場合には、移送ローラ30によりブランク10を繰り出すとき、切込みローラ42又は受けローラ44の回転位置を制御することにより、ブランク10の領域24に間欠的な切込み線58を形成することができる。 Further, as shown in FIG. 10, a concave portion 84 may be partially formed in the circumferential direction of the pressing region 52 of the outer peripheral surface 44 c of the receiving roller 44. 10 and 11, when the blank 10 is fed out by the transfer roller 30, the intermittent cutting lines 58 are formed in the region 24 of the blank 10 by controlling the rotational position of the cutting roller 42 or the receiving roller 44. Can be formed.
 具体的には、図11に示すように、ブランク10の領域24のうち、外箱14のリッドに形成されるトップ壁86と、外箱14のボディに形成されるボトム壁88とには、切込み線58を形成しないデザインの外箱14、ひいてはパッケージ1を形成することができる。従って、外箱14ひいてはパッケージ1のデザインのバリエーションを大幅に増大することができる。 Specifically, as shown in FIG. 11, in the region 24 of the blank 10, the top wall 86 formed on the lid of the outer box 14 and the bottom wall 88 formed on the body of the outer box 14 include: The outer box 14 having a design that does not form the cut line 58, and thus the package 1 can be formed. Therefore, the variation of the design of the outer box 14 and the package 1 can be greatly increased.
 また、切込みローラ42及び受けローラ44はそれぞれローラ本体42a、44aが着脱可能であるため、ローラ本体42a、44aを交換することにより、図9及び図10の形態の移送ローラ30を容易に構成することができる。また、後述する図13及び図16のブランク10、ひいては図14及び図17の外箱14に変更するのも容易である。 Further, since the roller main bodies 42a and 44a are detachable from the cutting roller 42 and the receiving roller 44, respectively, the transfer roller 30 in the form of FIGS. 9 and 10 can be easily configured by replacing the roller main bodies 42a and 44a. be able to. Moreover, it is easy to change to the blank 10 of FIGS. 13 and 16 to be described later, and by extension, the outer box 14 of FIGS. 14 and 17.
 詳しくは、図12に示すように、切込みローラ42の刃48を押圧領域46に外周面42cの周方向に対して傾斜する先端48bを有する形状としても良い。この場合には、図13に示すようにブランク10の領域24にブランクの長手軸線に対して傾斜した切込み線90が多数形成される。そして、素材ウエブの紙質を選択することによって、図14に示すように、丸み縁となる角縁16に斜線模様92が透けて見えるデザインの外箱14を形成することができる。 Specifically, as shown in FIG. 12, the blade 48 of the cutting roller 42 may have a shape having a tip 48b that is inclined in the pressing region 46 with respect to the circumferential direction of the outer peripheral surface 42c. In this case, as shown in FIG. 13, a large number of cut lines 90 that are inclined with respect to the longitudinal axis of the blank are formed in the region 24 of the blank 10. Then, by selecting the paper quality of the material web, as shown in FIG. 14, it is possible to form the outer box 14 having a design in which the diagonal line pattern 92 can be seen through the rounded corner edge 16.
 また、図15に示すように、外周面42cの周方向に対して傾斜する第1の先端48cと、この第1の先端48cと交差する第2の先端48dとを有する刃48を形成しても良い。このような刃48は押圧領域46をローレット加工等により網目状に加工することにより形成可能である。この場合には、図16に示すようにブランク10の領域24にブランク10の長手軸線に対して傾斜した切込み線94と、この切込み線94に対して交差する切込み線96とが多数形成される。そして、素材ウエブの紙質を選択することによって、図17に示すように、丸み縁となる角縁16に網目模様98が透けて見えるデザインの外箱14を形成することができる。 Further, as shown in FIG. 15, a blade 48 having a first tip 48c inclined with respect to the circumferential direction of the outer peripheral surface 42c and a second tip 48d intersecting the first tip 48c is formed. Also good. Such a blade 48 can be formed by processing the pressing region 46 into a mesh shape by knurling or the like. In this case, as shown in FIG. 16, a large number of cut lines 94 inclined with respect to the longitudinal axis of the blank 10 and cut lines 96 intersecting with the cut lines 94 are formed in the region 24 of the blank 10. . Then, by selecting the paper quality of the material web, as shown in FIG. 17, it is possible to form the outer box 14 having a design in which the mesh pattern 98 can be seen through the corner edges 16 that are rounded edges.
 また、図13及び図16のように、ブランク10の長手軸線に対して傾斜した切込み線90、94、96を形成することにより、万一、何らかの原因により、1つの刃48がブランク10の領域24に深く食い込み過ぎたとしても、少なくとも切込み線90、94、96においてブランク10の隣り合うセクションが完全に分断されることを回避可能である。
 また、本実施形態では、ブランク10の領域24の裏面18に切込み線58、90、94、96を形成しているが、ブランク10の領域24以外の領域や領域24の表面に切込み線58、90、94、96を形成しても良い。このように、本発明の適用により、外箱14に要求されるデザインに応じて種々の場所に種々の切込み線を形成可能である。
Also, as shown in FIGS. 13 and 16, by forming the cut lines 90, 94, 96 inclined with respect to the longitudinal axis of the blank 10, one blade 48 is an area of the blank 10 for some reason. Even if the depth of cut 24 is excessively increased, it is possible to avoid that adjacent sections of the blank 10 are completely divided at least at the cut lines 90, 94, 96.
In the present embodiment, the cut lines 58, 90, 94, 96 are formed on the back surface 18 of the region 24 of the blank 10, but the cut lines 58, 90, 94, 96 are formed on regions other than the region 24 of the blank 10 and the surface of the region 24. 90, 94, 96 may be formed. Thus, by applying the present invention, various cut lines can be formed at various locations according to the design required for the outer box 14.
 また、本実施形態では、ブランク10は、その長手軸線が移送経路26に沿う方向に配置されて移送されるが、ブランク10を長手軸線が移送経路26と直交する方向に配置して移送しても良い。この場合には、切込み線58をリッドに形成されるトップ壁86と、外箱14のボディとの間の角縁に形成したり、或いは、外箱14のボディとそのボトム壁88との間の角縁に形成することができ、外箱14ひいてはパッケージ1のデザインのバリエーションを更に増大することができる。 In the present embodiment, the blank 10 is transported with its longitudinal axis arranged in the direction along the transfer path 26, but the blank 10 is transported with the longitudinal axis arranged in a direction perpendicular to the transport path 26. Also good. In this case, the cut line 58 is formed at the corner edge between the top wall 86 formed in the lid and the body of the outer box 14, or between the body of the outer box 14 and its bottom wall 88. It is possible to further increase variations in the design of the outer box 14 and thus the package 1.
 また、本実施形態で説明した移送ローラ28、30、32及び移送ディスク34、36の数は本実施形態に限定されない。例えば、移送ディスク34、36を配置せず、切込みローラ42を有する移送ローラ30のみを予備折り込みステーション38の上流直近に配置しても良い。 Further, the number of the transfer rollers 28, 30, 32 and the transfer disks 34, 36 described in this embodiment is not limited to this embodiment. For example, the transfer disks 34 and 36 may not be disposed, and only the transfer roller 30 having the cutting roller 42 may be disposed immediately upstream of the preliminary folding station 38.
 また、本実施形態では、ヒンジリッドパッケージ1を形成するブランク10に切込み線58を形成する場合について説明したが、本発明はヒンジリッドパッケージ1に限らず、種々のパッケージやパッケージのインナフレームを形成するブランク10に適用することもできる。
 図18は、ヒンジリッドパッケージ1のリッド100を開けた状態を示した斜視図である。ヒンジリッドパッケージ1の外箱14内にはインナフレーム102が接着されている。外箱14とインナフレーム102とのそれぞれのブランク10は、製品のブランドの相違によってブランク10の表面に要求される印刷状態が異なり、ブランク10の繊維坪量(例えば、200~250g/m2)や密度も異なる材料特性を有する。
Moreover, although this embodiment demonstrated the case where the cut line 58 was formed in the blank 10 which forms the hinge lid package 1, this invention is not limited to the hinge lid package 1, and forms an inner frame of various packages and packages. It can also be applied to the blank 10 to be performed.
FIG. 18 is a perspective view showing a state in which the lid 100 of the hinge lid package 1 is opened. An inner frame 102 is bonded in the outer box 14 of the hinge lid package 1. Each blank 10 of the outer box 14 and the inner frame 102 has a different printing state required on the surface of the blank 10 depending on the product brand, and the fiber basis weight of the blank 10 (for example, 200 to 250 g / m 2) The density also has different material properties.
 例えば、インナフレーム102の一部に凸部(図示しない)を設けることにより、リッド100がインナフレーム102に対し係止され易くし、リッド100の蓋閉まりを良くすることが一般に行われている。この場合には、リッド100の開閉回数が増えて凸部がへたり、リッド100の蓋閉まりの悪化を抑制するべく、インナフレーム102には比較的高い繊維密度(例えば、0.8~1.0g/cm3)の材料からなるブランク10が使用される。本発明は、外箱14のみならず、インナフレーム102に要求される種々の材料特性のブランク10にも適用することができる。 For example, it is a common practice to provide a convex portion (not shown) on a part of the inner frame 102 so that the lid 100 can be easily locked to the inner frame 102 and the lid of the lid 100 is improved. In this case, the inner frame 102 has a relatively high fiber density (for example, 0.8-1. A blank 10 made of 0 g / cm3) material is used. The present invention can be applied not only to the outer box 14 but also to the blank 10 having various material characteristics required for the inner frame 102.
  1  ヒンジリッドパッケージ(パッケージ)
  4  ブランクマガジン(供給源)
  8  供給装置
 10  ブランク
 12  折り込みタレット(包装機)
 14  外箱
 16  角縁
 18  裏面
 22  フラップセクション
 24  領域
 26  移送経路
 30  移送ローラ(一対のローラ)
 38  予備折り込みステーション
 40  移送面
 42  切込みローラ(ローラの一方)
42c  外周面
 44  受けローラ(ローラの他方)
44c  外周面
 46  押圧領域
 48  刃
48a  外周面の周方向に沿う先端
48b  外周面の周方向に対して傾斜する先端
48c  外周面の周方向に対して傾斜する第1の先端
48d  第1の先端と交差する第2の先端
 52  押圧領域
 56  間隙調整装置
 58  切込み線
 60  予備折り込みガイド
 64  折り込みローラ(折り込み要素)
 68  外側縁
 70  凸湾曲面部
 72  凹湾曲面部
 78  軌道
 84  凹部
 90  切込み線
 94  切込み線
 96  切込み線
1 Hinge lid package (package)
4 Blank magazine (supply source)
8 Supply device 10 Blank 12 Folding turret (packaging machine)
14 outer box 16 corner edge 18 back surface 22 flap section 24 area 26 transfer path 30 transfer roller (a pair of rollers)
38 Pre-folding station 40 Transfer surface 42 Cutting roller (one of the rollers)
42c Outer peripheral surface 44 Receiving roller (the other roller)
44c outer peripheral surface 46 pressing area 48 blade 48a tip 48b along the circumferential direction of the outer peripheral surface tip 48c inclined with respect to the circumferential direction of the outer peripheral surface first tip 48d inclined with respect to the circumferential direction of the outer peripheral surface Intersecting second tip 52 pressing area 56 gap adjusting device 58 cutting line 60 preliminary folding guide 64 folding roller (folding element)
68 Outer edge 70 Convex curved surface part 72 Concave curved surface part 78 Track 84 Concave part 90 Cut line 94 Cut line 96 Cut line

Claims (19)

  1.  パッケージの外箱を形成するブランクを包装機に向けて供給する供給装置であって、
     前記供給装置は、                 
     前記ブランクの供給源から前記包装機まで延び、前記ブランクを移送面に沿って1枚ずつ移送する移送経路と、
     前記移送面を挟んで回転可能に配置され、外周面に、前記外箱の角縁に対応する前記ブランクの帯状の領域を押圧しながら前記ブランクを繰り出すための押圧領域を有する一対のローラと
    を具備し、
     前記一対のローラの一方は、その前記押圧領域に多数の刃を有し、前記ブランクが前記一対のローラ間を通過する際、前記刃は前記ブランクの前記領域に該領域の曲げ強さを低減させる多数の切込み線を形成する、ブランクの供給装置。
    A supply device for supplying a blank forming a package outer box to a packaging machine,
    The supply device includes:
    A transfer path extending from the supply source of the blank to the packaging machine and transferring the blanks one by one along a transfer surface;
    A pair of rollers that are rotatably arranged across the transfer surface, and that have a pressing area for feeding the blank while pressing the strip-shaped area of the blank corresponding to the corner edge of the outer box on the outer peripheral surface. Equipped,
    One of the pair of rollers has a number of blades in the pressing area, and when the blank passes between the pair of rollers, the blade reduces the bending strength of the area to the area of the blank. A blank feeder that forms a number of score lines.
  2.  前記一対のローラ間の間隙を調整する間隙調整装置を更に具備する、請求項1に記載のブランクの供給装置。 2. The blank supply device according to claim 1, further comprising a gap adjusting device for adjusting a gap between the pair of rollers.
  3.  前記刃は、前記押圧領域の周方向に部分的に設けられている、請求項1に記載のブランクの供給装置。 The blank supply device according to claim 1, wherein the blade is partially provided in a circumferential direction of the pressing area.
  4.  前記一対のローラの他方には、その前記押圧領域の周方向に部分的に凹部が設けられている、請求項1に記載のブランクの供給装置。 The blank supply device according to claim 1, wherein a concave portion is partially provided in the circumferential direction of the pressing region on the other of the pair of rollers.
  5.  前記一対のローラは、前記外箱の内面となる前記ブランクの前記領域の裏面に前記切込み線を形成する、請求項1から4の何れか一項に記載のブランクの供給装置。 The blank supply device according to any one of claims 1 to 4, wherein the pair of rollers form the cut lines on a back surface of the region of the blank which is an inner surface of the outer box.
  6.  前記一対のローラの一方は、前記移送面に対して上側に配されている、請求項1から5の何れか一項に記載のブランクの供給装置。 The blank supply device according to any one of claims 1 to 5, wherein one of the pair of rollers is disposed on an upper side with respect to the transfer surface.
  7.  前記刃は、前記押圧領域にて前記外周面の周方向に沿う先端を有して形成される、請求項1から6の何れか一項に記載のブランクの供給装置。 The blank supply device according to any one of claims 1 to 6, wherein the blade is formed to have a tip along a circumferential direction of the outer peripheral surface in the pressing region.
  8.  前記刃は、前記押圧領域にて前記外周面の周方向に対して傾斜する先端を有して形成される、請求項1から6の何れか一項に記載のブランクの供給装置。 The blank supply device according to any one of claims 1 to 6, wherein the blade is formed to have a tip inclined with respect to a circumferential direction of the outer peripheral surface in the pressing region.
  9.  前記刃は、前記押圧領域にて前記外周面の周方向に対して傾斜する第1の先端と、該第1の先端と交差する第2の先端とを有して形成される、請求項1から6の何れか一項に記載のブランクの供給装置。 The blade is formed to have a first tip that is inclined with respect to a circumferential direction of the outer peripheral surface in the pressing region, and a second tip that intersects the first tip. The blank supply apparatus as described in any one of 1-6.
  10.  前記刃の先端は、鋭角なV字形状である、請求項7から9の何れか一項に記載のブランクの供給装置。 The blank feeding device according to any one of claims 7 to 9, wherein a tip of the blade has an acute V shape.
  11.  前記ブランクの長手軸線は前記移送経路に沿っている、請求項1から10の何れか一項に記載のブランクの供給装置。 The blank supply device according to any one of claims 1 to 10, wherein a longitudinal axis of the blank is along the transfer path.
  12.  前記一対のローラの下流に規定された予備折り込み位置に配置され、該予備折り込み位置に前記ブランクが位置付けられたとき、前記ブランクの前記領域を予備的に折り込み、前記領域に折り込み形状を付与する予備折り込みステーションを更に具備した、請求項1から11の何れか一項に記載のブランクの供給装置。 Preliminary folding is arranged at a pre-folding position defined downstream of the pair of rollers, and when the blank is positioned at the pre-folding position, the area of the blank is preliminarily folded and a folding shape is imparted to the area. The blank supply device according to any one of claims 1 to 11, further comprising a folding station.
  13.  前記予備折り込みステーションは、
     前記移送経路上に配置され、前記移送経路に沿って延びる外側縁を有し、前記予備折り込み位置に前記ブランクが位置付けられたとき、前記ブランクが重ね合わされる一方、前記ブランクの前記領域を備えたフラップセクションが前記外側縁から突出する、予備折り込みガイドと、
     前記予備折り込みガイドの前記外側縁の近傍に配置され、前記外側縁に沿って延びる軸線を有した折り込み要素と
    を含み、
     前記折り込み要素は、前記外側縁の外側を囲む軌道に沿って移動し、前記領域を前記外側縁に沿って押し付けながら前記フラップセクションを折り込む、請求項12に記載のブランクの供給装置。
    The preliminary folding station is
    The blank is disposed on the transfer path and has an outer edge extending along the transfer path, and when the blank is positioned at the pre-folding position, the blank is overlaid while the area of the blank is provided. A pre-folding guide with a flap section protruding from the outer edge;
    A folding element disposed in the vicinity of the outer edge of the preliminary folding guide and having an axis extending along the outer edge;
    13. The blank feeding device according to claim 12, wherein the folding element moves along a track surrounding the outside of the outer edge and folds the flap section while pressing the region along the outer edge.
  14.  前記ブランクの前記領域は前記角縁に丸み縁を形成し、
     前記外側縁は前記丸み縁の曲率半径よりも小さい曲率半径を有する、請求項13に記載のブランクの供給装置。
    The region of the blank forms a rounded edge at the corner edge;
    14. The blank feeding device according to claim 13, wherein the outer edge has a smaller radius of curvature than the radius of curvature of the rounded edge.
  15.  前記予備折り込みガイドは、前記フラップセクションの折り込み方向と反対側に凸となる凸湾曲面部を有し、
     前記ブランクは前記予備折り込み位置において前記凸湾曲面部で重ね合わされる、請求項13又は14に記載のブランクの供給装置。
    The preliminary folding guide has a convex curved surface portion that is convex on the side opposite to the folding direction of the flap section,
    The blank supply device according to claim 13 or 14, wherein the blank is superposed on the convex curved surface portion at the preliminary folding position.
  16.  前記予備折り込みガイドは、前記凸湾曲面部の両端に滑らかな円弧で連なり、前記フラップセクションの折り込み方向に凹となる凹湾曲面部を更に有し、該凹湾曲面部は前記外側縁に滑らかな円弧で連なっており、
     前記ブランクは前記予備折り込み位置において前記凸湾曲面部及び前記凹湾曲面部で重ね合わされる、請求項15に記載のブランクの供給装置。
    The preliminary folding guide is connected to both ends of the convex curved surface portion with a smooth arc, and further includes a concave curved surface portion that is concave in the folding direction of the flap section, and the concave curved surface portion is formed with a smooth arc on the outer edge. Are connected,
    The blank supply device according to claim 15, wherein the blank is superimposed on the convex curved surface portion and the concave curved surface portion at the preliminary folding position.
  17.  前記パッケージはヒンジリッドパッケージである、請求項1から16の何れか一項に記載のブランクの供給装置。 The blank supply apparatus according to any one of claims 1 to 16, wherein the package is a hinge lid package.
  18.  パッケージの外箱を形成するブランクを包装機に向けて供給する供給方法であって、
     前記供給方法は、
     前記ブランクの供給源から前記包装機に前記ブランクを移送面に沿って1枚ずつ移送し、この際、前記外箱の角縁に対応する前記ブランクの帯状の領域を押圧しながら、前記ブランクの前記領域に該領域の曲げ強さを低減させる多数の切込み線を形成する切込み工程を含む、ブランクの供給方法。
    A supply method for supplying a blank forming a package outer box toward a packaging machine,
    The supply method is:
    The blanks are transferred one by one along the transfer surface from the blank supply source to the packaging machine. At this time, while pressing the strip-shaped region of the blank corresponding to the corner edge of the outer box, A blank supplying method, comprising: a cutting step for forming a plurality of cutting lines for reducing the bending strength of the region in the region.
  19.  前記供給方法は、
     前記切込み工程の下流に規定された予備折り込み位置に前記ブランクが位置付けられたとき、前記ブランクの前記領域を予備的に折り込み、前記領域に折り込み形状を付与する予備折り込み工程を更に含む、請求項18に記載のブランクの供給方法。
    The supply method is:
    19. The method further includes a preliminary folding step of preliminarily folding the region of the blank and imparting a folded shape to the region when the blank is positioned at a preliminary folding position defined downstream of the cutting step. The blank supply method described in 1.
PCT/JP2014/072547 2014-08-28 2014-08-28 Blank-supplying apparatus, method for supplying blank using same WO2016031010A1 (en)

Priority Applications (8)

Application Number Priority Date Filing Date Title
PCT/JP2014/072547 WO2016031010A1 (en) 2014-08-28 2014-08-28 Blank-supplying apparatus, method for supplying blank using same
KR1020177008436A KR101979129B1 (en) 2014-08-28 2015-08-28 Blank supply device and blank supply method using same
PCT/JP2015/074503 WO2016031984A1 (en) 2014-08-28 2015-08-28 Blank supply device and blank supply method using same
RU2017109963A RU2672343C2 (en) 2014-08-28 2015-08-28 Device for supplying blanks and method for supplying blanks therewith
CN201580055859.5A CN107074382B (en) 2014-08-28 2015-08-28 Blank supply device and blank supply method using same
JP2016545653A JP6295336B2 (en) 2014-08-28 2015-08-28 Blank supply apparatus and blank supply method using the same
EP15836822.5A EP3176097A4 (en) 2014-08-28 2015-08-28 Blank supply device and blank supply method using same
EP20190039.6A EP3753854A1 (en) 2014-08-28 2015-08-28 Blank supply apparatus and blank supply method using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2014/072547 WO2016031010A1 (en) 2014-08-28 2014-08-28 Blank-supplying apparatus, method for supplying blank using same

Publications (1)

Publication Number Publication Date
WO2016031010A1 true WO2016031010A1 (en) 2016-03-03

Family

ID=55398948

Family Applications (2)

Application Number Title Priority Date Filing Date
PCT/JP2014/072547 WO2016031010A1 (en) 2014-08-28 2014-08-28 Blank-supplying apparatus, method for supplying blank using same
PCT/JP2015/074503 WO2016031984A1 (en) 2014-08-28 2015-08-28 Blank supply device and blank supply method using same

Family Applications After (1)

Application Number Title Priority Date Filing Date
PCT/JP2015/074503 WO2016031984A1 (en) 2014-08-28 2015-08-28 Blank supply device and blank supply method using same

Country Status (6)

Country Link
EP (2) EP3176097A4 (en)
JP (1) JP6295336B2 (en)
KR (1) KR101979129B1 (en)
CN (1) CN107074382B (en)
RU (1) RU2672343C2 (en)
WO (2) WO2016031010A1 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7491947B2 (en) * 2019-05-02 2024-05-28 ジェイティー インターナショナル エスエイ Method and device for removing tear tape for overlap film
CN110253948B (en) * 2019-06-13 2020-12-11 安徽世品佳工业产品设计有限公司 Method for creasing packaging paperboard
RU202163U1 (en) * 2020-03-24 2021-02-05 Общество с ограниченной ответственностью "Центр Электронно-Лучевых Технологий" (ООО "ЦЭЛТ") Drive of rotation and movement of the workpiece
CN111873547B (en) * 2020-07-30 2022-07-26 湖北中烟工业有限责任公司 Method and device for folding paper printed matter in half

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004098689A (en) * 2002-09-06 2004-04-02 Focke & Co Gmbh & Co Manufacturing process for box with hinged lid
JP2005111991A (en) * 2003-10-08 2005-04-28 G D Spa Unit and method for bending flat blank to form firm package
WO2008136299A1 (en) * 2007-05-01 2008-11-13 Japan Tobacco Inc. Package of rod-shaped smoking article and its blank
WO2012131834A1 (en) * 2011-03-25 2012-10-04 日本たばこ産業株式会社 Method for forming ruled line on blank, package manufacturing method incorporating same, and package

Family Cites Families (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE517301C (en) * 1928-08-07 1931-02-05 Jakob Wojciechowski Machine for making containers from card sections
IT1060903B (en) * 1976-03-31 1982-09-30 Gd Spa REGISTRATION AND DISCHARGE DEVICE OF STICKS OF WRAPPING MATERIAL TIN PAPER IN CIGARETTE CONDITIONING MACHINES IN PACKAGES AT VERY HIGH PRODUCTION SPEED
DE3515775A1 (en) * 1985-05-02 1986-11-06 Focke & Co (GmbH & Co), 2810 Verden METHOD AND DEVICE FOR PRODUCING PACKS WITH ROUNDED OR BEVELED EDGES
DE3738102C2 (en) * 1987-11-10 2001-09-06 Focke & Co Device for feeding blanks to a packaging unit
NL1008144C2 (en) * 1998-01-27 1999-07-28 Madern Graveerindustrie En Ger Roller device with multiple grooves.
DE19957058A1 (en) * 1999-11-26 2001-05-31 Focke & Co Method and device for producing collars for folding boxes
ITBO20010553A1 (en) * 2001-09-14 2003-03-14 Gd Spa METHOD AND MACHINE FOR THE PRODUCTION OF A RIGID CIGARETTE PACKAGE
JP4060649B2 (en) * 2002-05-20 2008-03-12 日本ダイスチール株式会社 Crease type and crease device
JP2004098586A (en) * 2002-09-12 2004-04-02 Tadashi Hashimoto Plastic sheet with folding ruled line
ITBO20020705A1 (en) * 2002-11-07 2004-05-08 Gd Spa MACHINE AND METHOD FOR THE CREATION OF A PACKAGE.
GB0305661D0 (en) * 2003-03-12 2003-04-16 British American Tobacco Co Smoking article pack blank(s)
ITBO20060215A1 (en) * 2006-03-29 2006-06-28 Gd Spa MACHINE AND METHOD FOR PACKAGING CIGARETTES.
JP2009132049A (en) * 2007-11-30 2009-06-18 Tomei Kogyo Kk Processing apparatus for corrugated cardboard sheet
DE102008005407A1 (en) * 2008-01-21 2009-07-23 Focke & Co.(Gmbh & Co. Kg) Method and device for producing packages for cigarettes
GB201104265D0 (en) * 2011-03-14 2011-04-27 British American Tobacco Co Pack
JP5664494B2 (en) 2011-08-05 2015-02-04 新日鐵住金株式会社 Planning support apparatus, planning support method, and computer program
DE102011113401A1 (en) 2011-09-16 2013-03-21 Focke & Co. (Gmbh & Co. Kg) Method and device for producing cigarette packets

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004098689A (en) * 2002-09-06 2004-04-02 Focke & Co Gmbh & Co Manufacturing process for box with hinged lid
JP2005111991A (en) * 2003-10-08 2005-04-28 G D Spa Unit and method for bending flat blank to form firm package
WO2008136299A1 (en) * 2007-05-01 2008-11-13 Japan Tobacco Inc. Package of rod-shaped smoking article and its blank
WO2012131834A1 (en) * 2011-03-25 2012-10-04 日本たばこ産業株式会社 Method for forming ruled line on blank, package manufacturing method incorporating same, and package

Also Published As

Publication number Publication date
KR101979129B1 (en) 2019-05-15
KR20170047350A (en) 2017-05-04
EP3753854A1 (en) 2020-12-23
JPWO2016031984A1 (en) 2017-04-27
JP6295336B2 (en) 2018-03-14
CN107074382B (en) 2020-03-03
RU2017109963A (en) 2018-10-01
EP3176097A4 (en) 2018-09-19
WO2016031984A1 (en) 2016-03-03
EP3176097A1 (en) 2017-06-07
CN107074382A (en) 2017-08-18
RU2672343C2 (en) 2018-11-13

Similar Documents

Publication Publication Date Title
EP0502687B1 (en) Vacuum side-folder section for envelope blank folding apparatus
US10800061B2 (en) Slotter device, sheet slicing method, and carton former
JP6178502B2 (en) Unit for converting continuous web base material, and packaging material manufacturing apparatus provided with the same
WO2016031010A1 (en) Blank-supplying apparatus, method for supplying blank using same
WO2018074362A1 (en) Sheet folding device and box-making machine
JP6196971B2 (en) Method and apparatus for the manufacture of tobacco packages
JP7051835B2 (en) Dual box slotter
US5215516A (en) Box making apparatus
US11338535B2 (en) Sheet folding device and method, and box-making machine
JP7197749B2 (en) Punching machine with a transport system formed as a chain gripper system and method for releasing at least one holding element
WO2019064391A1 (en) Sheet folding device and carton folder
EP0792212B1 (en) Process and apparatus for forming carton blanks
JP6729733B1 (en) Blank sheet manufacturing method
JP6585367B2 (en) Box making unit of box making machine
JP2023086156A (en) Ruled line processing apparatus, corrugated cardboard box, and ruled line processing method
WO2018198467A1 (en) Cutter for cutting process, slotting device, and box making machine
JP6659279B2 (en) Blank sheet turn device for boxes
JP2020152119A (en) Method of manufacturing blank sheet
WO2016208363A1 (en) Cardboard box, cardboard sheet fold line forming method, and cardboard sheet fold line forming device
JP2001096643A (en) Rule giving device for corrugated fiberboard case manufacture machine
JP2008207343A (en) Method for manufacturing corrugated fiberboard box and apparatus for manufacturing corrugated fiberboard box
JPH0318581B2 (en)

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 14900648

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 14900648

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: JP