WO2016029532A1 - 一种空调系统 - Google Patents
一种空调系统 Download PDFInfo
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- WO2016029532A1 WO2016029532A1 PCT/CN2014/088277 CN2014088277W WO2016029532A1 WO 2016029532 A1 WO2016029532 A1 WO 2016029532A1 CN 2014088277 W CN2014088277 W CN 2014088277W WO 2016029532 A1 WO2016029532 A1 WO 2016029532A1
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- WIPO (PCT)
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- air
- conditioning system
- air conditioning
- circuit board
- port
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/89—Arrangement or mounting of control or safety devices
Definitions
- the utility model relates to an air conditioning system.
- the motor in the traditional household air conditioner generally adopts single-phase AC motor PSC, single-phase AC motor, low efficiency, relatively energy consumption, large noise, and controllable.
- the level of sexual intelligence is low.
- DC motors have gradually replaced AC motors.
- DC motors have motor controllers, which use motor controllers to achieve the purpose of electronic commutation of currents. Therefore, there is also an ECM motor (electronically commutated motor) in the industry.
- BLDC MOTOR Brushless DC motor
- BLDC MOTOR which has the characteristics of high energy saving, high reliability and controllability, low noise, easy to realize intelligence, etc., can solve the shortage of single-phase AC motor, therefore, the existing air conditioner inside The single-phase AC motor is gradually replaced by a DC brushless motor or an ECM motor.
- the DC motor control board is connected with the air conditioner main board, and has 5 connection signals: GND port, VDC port, VCC port, VSP port, FG port, which is basically the standard.
- the interface of the air-conditioning main board inputs the target speed to the DC motor control board through the output VSP voltage port, and the motor feeds back the actual speed of the motor through the FG port to realize the closed-loop control of the speed of the DC motor and enter the constant speed state.
- the air inlet and outlet air filter or air duct is blocked, because of the constant speed control, the air outlet of the air conditioner will decrease, which will affect the air conditioning refrigeration or heating effect. This is undesirable for air conditioning systems, and for this reason it is necessary to achieve constant air volume or air volume monitoring/alarming functions on conventional BLDC motors.
- the purpose of the utility model is to provide an air conditioning system, which can accurately determine that the air filter is clogged and output a signal alarm by using the fan motor as the component for detecting the air volume, and realize the technology without changing the interface between the original air conditioning system and the fan motor.
- the promotion and application, the development cycle is short, the investment is small, the change is small, the user is greatly facilitated, and the function of the air conditioning system is further improved.
- An air conditioning system includes a casing, a compressor, a heat exchanger, an air conditioning system control circuit board, a fan motor, a wind wheel and an air filter net, and an air inlet, an air outlet, a air duct are arranged on the casing, and the air filter is installed at In the air duct, the fan motor drives the wind wheel to rotate, so that the air enters the air duct from the air inlet and passes through the air filter net, and then outputs from the air outlet, the fan motor includes a motor controller and a motor unit, and the motor unit includes a stator assembly, a rotor assembly and a casing assembly, the stator assembly is mounted on the casing assembly, the stator assembly and the rotor assembly are magnetically coupled, the motor controller includes a motor control circuit board, and the motor control circuit board layout has a microprocessor, an inverter circuit, and a microprocessor Control the inverter circuit, the inverter circuit controls the current of each phase coil winding of the stator assembly, the motor control circuit
- the five connection ports described above are: a ground connection GND to ground, an air volume setting input port VSP, a DC bus voltage input port VDC, a low voltage DC power input port VCC and a motor feedback port FG, air conditioning system
- the control circuit board inputs a setting signal to the fan motor through the port VSP, and the microprocessor calculates the set air volume according to the set signal, and the fan motor functions as a component for detecting the air volume.
- the microprocessor determines that The air filter is clogged and an alarm signal is output through the port FG to the air conditioning system control board.
- the five connection ports described above are: a ground connection GND to ground, an air volume setting input port PWM, a DC bus voltage input port VDC, a low voltage DC power input port VCC and a motor feedback port FB, air conditioning system Control circuit board to the fan through port PWM
- the machine inputs the setting signal, the microprocessor calculates the set air volume according to the setting signal, and the fan motor is used as the component for detecting the air volume.
- the microprocessor determines that the air filter is clogged and passes the port FB.
- the alarm signal is output to the air conditioning system control circuit board.
- the five connection ports described above are: a ground connection GND to ground, an air volume setting input port TXD, a DC bus voltage input port VDC, a low voltage DC power input port VCC and a motor feedback port RXD, air conditioning system
- the control circuit board inputs a setting signal to the fan motor through the port TXD, and the microprocessor calculates the set air volume according to the set signal, and the fan motor functions as a component for detecting the air volume.
- the microprocessor determines that The air filter is clogged and outputs an alarm signal through the port RXD to the air conditioning system control board.
- the air conditioning system described above is a split air conditioner, or a cabinet air conditioner, or a window air conditioner, or a multi-connected air conditioner, or a duct air conditioner, or a commercial coiler air conditioner, or a patio air conditioner. .
- the above-mentioned air conditioning system control circuit board is provided with an alarm circuit, and the alarm circuit is an audible alarm circuit or a photoelectric alarm circuit.
- the alarm circuit described above is triggered by the output of the alarm signal by the port FG, and the port FG feeds back the pulse or level signal to the air conditioning system control circuit board.
- the alarm circuit disposed on the control circuit board of the air conditioning system includes the original liquid crystal display of the air conditioning system, and the air conditioning system control circuit board receives the alarm signal from the port FG, and then outputs the output signal to the liquid crystal display, and uses the text or the pattern to prompt the air.
- the filter is clogged.
- the fan motor described above is a permanent magnet DC brushless motor controlled by a constant air volume, and the constant air volume is controlled by inputting a set air volume to the fan motor according to the port VSP.
- the above-mentioned air conditioning system control circuit board is provided with an alarm circuit, and the alarm circuit is an audible alarm circuit or a photoelectric alarm circuit.
- the alarm circuit described above is triggered by the port FB outputting an alarm signal, and the port FB feeds back a pulse or level signal to the air conditioning system control circuit board.
- the alarm circuit provided on the control circuit board of the air conditioning system described above includes the original liquid crystal of the air conditioning system
- the display, the air conditioning system control circuit board receives the port FB output alarm signal and then outputs the output signal to the liquid crystal display, using words or patterns to prompt the air filter to block.
- the fan motor described above is a permanent magnet DC brushless motor controlled by a constant air volume, and the constant air volume is controlled by inputting a set air volume to the fan motor according to the port PWM.
- the above-mentioned air conditioning system control circuit board is provided with an alarm circuit, and the alarm circuit is an audible alarm circuit or a photoelectric alarm circuit.
- the alarm circuit described above is triggered by the output RXD output alarm signal, and the port RXD feeds back the pulse or level signal to the air conditioning system control circuit board.
- the alarm circuit provided on the control circuit board of the air conditioning system includes the original liquid crystal display of the air conditioning system, and the air conditioning system control circuit board receives the alarm signal from the port RXD, and then outputs the output signal to the liquid crystal display, and uses the text or the pattern to prompt the air.
- the filter is clogged.
- the fan motor described above is a permanent magnet DC brushless motor controlled by a constant air volume, and the constant air volume is controlled by inputting a set air volume to the fan motor according to the port TXD.
- the port TXD and the port RXD described above are a pair of half-duplex serial communication interfaces.
- the above-mentioned motor control circuit board is provided with an alarm circuit.
- the microprocessor When the detected air volume is lower than the set air volume, the microprocessor outputs a signal to the alarm circuit to trigger an alarm.
- the above-mentioned air conditioning system control circuit board is provided with an alarm circuit, and the alarm circuit is an audible alarm circuit or a photoelectric alarm circuit.
- the motor control circuit board described above is also provided with a power supply circuit for supplying power to a part of the circuit.
- the motor unit described above is mounted with a Hall sensor for detecting the position of the rotor, and the Hall sensor detects the rotor position signal and inputs it to the microprocessor.
- the fan motor as the component for detecting the air volume can accurately determine that the air filter is clogged and output a signal alarm, and realize the promotion and application of the technology without changing the interface between the original air conditioning system and the fan motor, the motor control circuit board and the air conditioner.
- the system control circuit board is connected through 5 connection ports, and the air conditioning system control circuit board inputs a setting signal to the fan motor through one of the connection ports, the microprocessor root According to the set signal, the set air volume is calculated, so that the development cycle is short, the investment is small, the change is small, the user is greatly facilitated, and the function of the air conditioning system is further improved;
- the alarm circuit is set on the control circuit board of the air conditioning system, and the alarm circuit is an audible alarm circuit or a photoelectric alarm circuit.
- the alarm circuit described above is triggered by one of the connection ports outputting an alarm signal, and has a simple structure and convenient installation;
- the fan motor is a permanent magnet DC brushless motor controlled by constant air volume. According to one of the connection ports, the setting air signal is input to the fan motor to calculate the set air volume for constant air volume control, which is more conducive to the control of the air volume output of the air conditioner;
- the alarm circuit provided on the control circuit board of the air conditioning system includes an original liquid crystal display of the air conditioning system, and the control circuit board of the air conditioning system receives one of the connection ports to output an alarm signal, and then outputs an output signal to the liquid crystal display, using text or a pattern.
- the control circuit board of the air conditioning system receives one of the connection ports to output an alarm signal, and then outputs an output signal to the liquid crystal display, using text or a pattern.
- the alarm circuit is set on the motor control circuit board.
- the microprocessor When the detected air volume is lower than the set air volume, the microprocessor outputs a signal to the alarm circuit to trigger the alarm.
- the structure is simpler and the cost is lower, and the user is specially modified to set the alarm circuit.
- the system controls the circuit board.
- FIG. 1 is a schematic view showing the structure of a duct of a conventional air conditioning system
- FIG. 2 is a control block diagram of a fan motor portion of the air conditioning system of the present invention
- Figure 3 is a perspective view of the fan motor of the present invention.
- FIG. 4 is a perspective view of a motor controller of the fan motor of the present invention.
- Figure 5 is a cross-sectional view of the fan motor of the present invention.
- Figure 6 is a block diagram showing an implementation circuit of the motor controller in the first embodiment
- Figure 7 is a circuit diagram corresponding to Figure 6;
- Figure 8 is a schematic view showing the connection between the fan motor and the control circuit board of the air conditioning system in the first embodiment
- FIG. 10 is a circuit diagram of another alarm circuit of the present invention.
- Figure 11 is a block diagram showing an implementation circuit of the motor controller in the second embodiment
- Figure 12 is a schematic view showing the connection of the fan motor and the control circuit board of the air conditioning system in the second embodiment
- Figure 13 is a block diagram showing an implementation circuit of the motor controller in the third embodiment
- Figure 14 is a schematic view showing the connection of the fan motor and the control circuit board of the air conditioning system in the third embodiment.
- Embodiment 1 As shown in FIG. 1 , FIG. 3 , FIG. 4 , FIG. 5 and FIG. 8 , the air conditioning system of the present invention is a typical air conditioning ventilation duct (referred to as a wind tunnel), and the air conditioning system generally includes a casing 1 .
- a typical air conditioning ventilation duct referred to as a wind tunnel
- the air conditioning system generally includes a casing 1 .
- the fan motor 6 includes a motor controller 62 and a motor unit 61, the motor unit 61 including a stator assembly 612, a rotor assembly 613 and a casing assembly 611, and the stator assembly 612 is mounted in the casing On the assembly 611, the stator assembly 612 and the rotor assembly 613 are magnetically coupled, the motor controller 62 includes a motor control circuit board 621, the motor control circuit board 621 is arranged with a microprocessor, an inverter circuit, the microprocessor controls the inverter circuit, and the inverter The circuit controls the current of each
- the rotor position measuring circuit 614 detects the rotor position signal and inputs it to the microprocessor, which controls the inverter circuit, and the inverter circuit controls the on and off of the coil windings of the respective phases of the stator assembly 612.
- an air conditioning system controls the circuit board through a custom interface to the peripheral circuitry and Protocol setup information is sent to the motor controller.
- the motor controller includes a microprocessor - a single-chip microcomputer or a DSP digital signal processor.
- the fan motor has permanent magnets on the rotor and multi-phase windings on the stator side or in the slots.
- the wind wheel inside the blower is installed on the output shaft of the fan motor.
- the fan motor rotates to bring the airflow generated by the rotation of the wind wheel at a certain speed.
- the air filter in the air duct system should be periodically replaced and repaired.
- the fan motor is a 3-phase brushless DC permanent magnet synchronous motor
- the rotor position measuring circuit 614 generally adopts three Hall sensors, and the three Hall sensors respectively detect a 360-degree electrical angle cycle.
- the rotor position changes the energization of each phase coil winding of the stator assembly 12 every 120 degrees of electrical angle to form a 3-phase 6-step control mode.
- the inverter circuit is composed of the electronic switch tubes Q1, Q2, Q3, Q4, Q5 and Q6, and the electronic switch tube Q1
- the control terminals of Q2, Q3, Q4, Q5 and Q6 are respectively controlled by 6 PWM signals (P1, P2, P3, P4, P5, P6) output by the microprocessor.
- the motor control circuit board 621 has five connection ports: a ground connection GND to ground, an air volume setting input port VSP, a DC bus voltage input port VDC, a low voltage DC power input port VCC, and a motor feedback port FG.
- an alarm circuit is arranged on the motor control circuit board.
- the microprocessor When the detected air volume is lower than the set air volume, the microprocessor outputs a signal to the alarm circuit to trigger an alarm.
- the alarm circuit is an acousto-optic alarm circuit, and mainly includes resistors R1 and R2, a light-emitting diode D1 and a buzzer.
- the alarm circuit may also be an audible alarm circuit with a buzzer or a photoelectric alarm circuit with a light-emitting diode D1, and the specific alarm circuit is not limited.
- a voice IC having a voice sounding reminding function may be further included on the basis of the above alarm circuit.
- Embodiment 2 As shown in FIG. 11 and FIG. 12, the difference from the first embodiment is that the motor control circuit board 621 is provided with five connection ports for connecting to the air conditioning system control circuit board 100, and the five connection ports. They are: a ground connection GND to the ground, a wind volume setting input port PWM, a DC bus voltage input port VDC, a low voltage DC power input port VCC and a motor feedback port FB, and the air conditioning system control circuit board 100 through the port PWM Fan motor 6 inputs the setting signal, The microprocessor calculates the set air volume according to the set signal, and the fan motor 6 functions as a component for detecting the air volume. When the detected air volume is lower than the set air volume, it is determined that the air filter 5 is blocked and outputs an alarm signal to the air conditioning system control through the port FB. Circuit board 100.
- Embodiment 3 As shown in FIG. 13 and FIG. 14, the difference from Embodiment 1 is that the motor control circuit board 621 is provided with five connection ports for connecting with the air conditioning system control circuit board 100, and the five connection ports. They are: a ground connection GND to the ground, a wind volume setting input port TXD, a DC bus voltage input port VDC, a low voltage DC power input port VCC and a motor feedback port RXD, and the air conditioning system control circuit board 100 through the port TXD
- the fan motor 6 inputs a setting signal
- the microprocessor calculates a set air volume according to the setting signal
- the fan motor 6 functions as a component for detecting the air volume.
- Port TXD and port RXD are a pair of half-duplex serial communication interfaces.
Abstract
一种空调系统，包括机壳（1）、压缩机、热交换器、空调系统控制线路板、风机电机（6）、风轮（7）和空气过滤网（5），风机电机（6）包括电机控制器（62）和电机单体（61），电机控制线路板（621）与空调系统控制线路板（100）通过5个连接端口连接，空调系统控制线路板（100）通过其中一个连接端口向风机电机（6）输入设定信号，微处理器根据设定信号计算出设定风量，风机电机（6）作为检测风量的元件，当检测风量低于设定风量时，微处理器判断为空气过滤网（5）堵塞并通过另一个连接端口输出报警信号到空调系统控制线路板（100）。
Description
本实用新型涉及一种空调系统。
近几年，随着电器领域竞争日趋激烈，对产品技术要求不断提高，如要求产品节能环保、可控性智能化程度高、开发周期短、噪音小等。作为核心部件——电机，无疑成为解决上述技术问题的关键部件，传统的家用空调里面的电机普遍采用单相交流电机PSC，单相交流电机，效率低，比较耗能、噪音也大，可控性智能程度低。随着电机技术的发展，直流电机逐渐取代交流电机，直流电机带有电机控制器，利用电机控制器实现电流的电子换向的目的，所以行业里也有人简称ECM电机(electronically commutated motor)或者叫直流无刷电机(BLDC MOTOR)，它具有节能环保、可靠性和可控性都比较高、噪音小、容易实现智能化等特点，可以解决单相交流电机的不足，因此，现有的空调里面的单相交流电机逐渐被直流无刷电机或者ECM电机所取替。
中国国内或者亚洲其它国家空调，其直流电机控制板跟空调主板连接，设置有5路的连接信号，分别为：GND端口、VDC端口、VCC端口、VSP端口、FG端口，这种接口基本成为标准的接口，空调主板通过输出VSP电压端口向直流电机控制板输入目标转速，电机通过FG端口反馈电机实际速度，实现直流电机的转速闭环控制，进入恒转速状态。当空调的进、出风口过滤网或风道被堵塞时，因为是恒转速控制，空调的出风口风量会下降，影响空调制冷或制热效果。这是空调系统不期望的，为此，在传统BLDC电机上实现恒风量或风量监控/报警功能是必要的。
现有的解决方案：有的在出风口或者风道内加装风压计来判断风量的大小，有的安装风量计来测算风量，但是这样都需要增加格外的硬件，安装布线麻烦，增加额外的成本。
实用新型内容：
本实用新型的目的是提供一种空调系统，利用风机电机作为检测风量的元件能准确判断为空气过滤网堵塞并输出信号报警，在不改变原有空调系统与风机电机的接口情况下实现该技术的推广应用，开发周期短，投资少，改动少，大大方便用户，进一步完善空调系统的功能。
本实用新型的目的是通过下述技术方案予以实现的。
一种空调系统，包括机壳、压缩机、热交换器、空调系统控制线路板、风机电机、风轮和空气过滤网，机壳上设置进风口、出风口、风道，空气过滤网安装在风道上，风机电机带动风轮转动使空气从进风口进入风道并经过空气过滤网，然后从出风口输出，风机电机包括电机控制器和电机单体，所述的电机单体包括定子组件、转子组件和机壳组件，定子组件安装在机壳组件上，定子组件和转子组件磁耦合，电机控制器包括电机控制线路板，电机控制线路板布局有微处理器、逆变电路，微处理器控制逆变电路，逆变电路控制定子组件的各相线圈绕组的电流，电机控制线路板与空调系统控制线路板通过5个连接端口连接，空调系统控制线路板通过其中一个连接端口向风机电机输入设定信号，微处理器根据设定信号计算出设定风量，风机电机作为检测风量的元件，当检测风量低于设定风量时，微处理器判断为空气过滤网堵塞并通过另一个连接端口输出报警信号到空调系统控制线路板。
上述所述的5个连接端口分别是：一个与地连接接地端GND、一个风量设定输入端口VSP、一个直流母线电压输入端口VDC、一个低压直流电源输入端口VCC和电机反馈端口FG，空调系统控制线路板通过端口VSP向风机电机输入设定信号，微处理器根据设定信号计算出设定风量，风机电机作为检测风量的元件，当检测风量低于设定风量时，微处理器判断为空气过滤网堵塞并通过端口FG输出报警信号到空调系统控制线路板。
上述所述的5个连接端口分别是：一个与地连接接地端GND、一个风量设定输入端口PWM、一个直流母线电压输入端口VDC、一个低压直流电源输入端口VCC和电机反馈端口FB，空调系统控制线路板通过端口PWM向风机电
机输入设定信号，微处理器根据设定信号计算出设定风量，风机电机作为检测风量的元件，当检测风量低于设定风量时，微处理器判断为空气过滤网堵塞并通过端口FB输出报警信号到空调系统控制线路板。
上述所述的5个连接端口分别是：一个与地连接接地端GND、一个风量设定输入端口TXD、一个直流母线电压输入端口VDC、一个低压直流电源输入端口VCC和电机反馈端口RXD，空调系统控制线路板通过端口TXD向风机电机输入设定信号，微处理器根据设定信号计算出设定风量，风机电机作为检测风量的元件，当检测风量低于设定风量时，微处理器判断为空气过滤网堵塞并通过端口RXD输出报警信号到空调系统控制线路板。
上述所述的空调系统是分体机空调，或者是柜机空调，或者是窗机空调，或者是多联机空调，或者是风管机空调，或者是商用盘管机空调，或者是天井机空调。
上述所述的空调系统控制线路板上设置报警电路，报警电路是声音报警电路或者光电报警电路。
上述所述的报警电路由端口FG输出报警信号触发，端口FG反馈脉冲或者电平信号到空调系统控制线路板。
上述所述的空调系统控制线路板上设置报警电路包括空调系统原有的液晶显示器，空调系统控制线路板收到端口FG输出报警信号后再输出输出信号到液晶显示器，利用文字或图案来提示空气过滤网堵塞。
上述所述的风机电机是恒风量控制的永磁直流无刷电机，根据端口VSP向风机电机输入设定风量进行恒风量控制。
上述所述的空调系统控制线路板上设置报警电路，报警电路是声音报警电路或者光电报警电路。
上述所述的报警电路由端口FB输出报警信号触发，端口FB反馈脉冲或者电平信号到空调系统控制线路板。
上述所述的空调系统控制线路板上设置报警电路包括空调系统原有的液晶
显示器，空调系统控制线路板收到端口FB输出报警信号后再输出输出信号到液晶显示器，利用文字或图案来提示空气过滤网堵塞。
上述所述的风机电机是恒风量控制的永磁直流无刷电机，根据端口PWM向风机电机输入设定风量进行恒风量控制。
上述所述的空调系统控制线路板上设置报警电路，报警电路是声音报警电路或者光电报警电路。
上述所述的报警电路由端口RXD输出报警信号触发，端口RXD反馈脉冲或者电平信号到空调系统控制线路板。
上述所述的空调系统控制线路板上设置报警电路包括空调系统原有的液晶显示器，空调系统控制线路板收到端口RXD输出报警信号后再输出输出信号到液晶显示器，利用文字或图案来提示空气过滤网堵塞。
上述所述的风机电机是恒风量控制的永磁直流无刷电机，根据端口TXD向风机电机输入设定风量进行恒风量控制。
上述所述的端口TXD和端口RXD是一对半双工串口通信接口。
上述所述的电机控制线路板上设置报警电路，当检测风量低于设定风量时，微处理器输出信号到报警电路触发报警。
上述所述的空调系统控制线路板上设置报警电路，报警电路是声音报警电路或者光电报警电路。
上述所述的电机控制线路板上还布局有电源电路为部分电路供电。
上述所述的电机单体安装有检测转子位置的霍尔传感器，霍尔传感器检测转子位置信号并输入到微处理器。
本实用新型与现有技术相比，具有如下效果：
1)利用风机电机作为检测风量的元件能准确判断为空气过滤网堵塞并输出信号报警，在不改变原有空调系统与风机电机的接口情况下实现该技术的推广应用，电机控制线路板与空调系统控制线路板通过5个连接端口连接，空调系统控制线路板通过其中一个连接端口向风机电机输入设定信号，微处理器根
据设定信号计算出设定风量，这样一来，开发周期短，投资少，改动少，大大方便用户，进一步完善空调系统的功能；
2)空调系统控制线路板上设置报警电路，报警电路是声音报警电路或者光电报警电路，上述所述的报警电路由其中一个连接端口输出报警信号触发，结构简单，安装方便；
3)风机电机是恒风量控制的永磁直流无刷电机，根据其中一个连接端口向风机电机输入设定信号计算设定风量进行恒风量控制，更有利于对空调风量输出的控制；
4)所述的空调系统控制线路板上设置报警电路包括空调系统原有的液晶显示器，空调系统控制线路板收到其中一个连接端口输出报警信号后再输出输出信号到液晶显示器，利用文字或图案来提示空气过滤网堵塞，充分利用原有的硬件资源，结构更简单，成本更低；
5)电机控制线路板上设置报警电路，当检测风量低于设定风量时，微处理器输出信号到报警电路触发报警，结构更简单，成本更低，减少用户专门为设置报警电路而改动空调系统控制线路板。
图1是传统的空调系统的风道结构示意图；
图2是本实用新型空调系统的风机电机部分的控制方框图；
图3是本实用新型风机电机的立体图；
图4是本实用新型风机电机的电机控制器的立体图；
图5是本实用新型风机电机的剖视图；
图6是实施例一中电机控制器的实施电路方框图；
图7是图6对应的电路图；
图8是实施例一中风机电机与空调系统控制线路板的连接示意图；
图9是本实用新型一种报警电路的电路图；
图10是本实用新型另一种报警电路的电路图；
图11是实施例二中电机控制器的实施电路方框图；
图12是实施例二中风机电机与空调系统控制线路板的连接示意图；
图13是实施例三中电机控制器的实施电路方框图；
图14是实施例三中风机电机与空调系统控制线路板的连接示意图。
下面通过具体实施例并结合附图对本实用新型作进一步详细的描述。
实施例一：如图1、如图3、图4、图5、图8所示，本实用新型的空调系统是一个典型的空调通风管道(简称风道)里，空调系统一般包括机壳1、压缩机(图中未画出)、热交换器(图中未画出)、空调系统控制线路板(图中未画出)、风机电机6、风轮7和空气过滤网5，机壳1上设置进风口3、出风口4、风道2，空气过滤网5安装在风道2上，风机电机6带动风轮7转动使空气从进风口3进入风道2并经过空气过滤网5，然后从出风口4输出，风机电机6包括电机控制器62和电机单体61，所述的电机单体61包括定子组件612、转子组件613和机壳组件611，定子组件612安装在机壳组件611上，定子组件612和转子组件613磁耦合，电机控制器62包括电机控制线路板621，电机控制线路板621布局有微处理器、逆变电路，微处理器控制逆变电路，逆变电路控制定子组件612的各相线圈绕组的电流，电机控制线路板621与空调系统控制线路板100通过5个连接端口连接，这5个连接端口分别是：一个与地连接接地端GND、一个风量设定输入端口VSP、一个直流母线电压输入端口VDC、一个低压直流电源输入端口VCC和电机反馈端口FG，空调系统控制线路板100通过端口VSP向风机电机6输入设定信号，微处理器根据设定信号计算出设定风量，风机电机6作为检测风量的元件，当检测风量低于设定风量时，判断为空气过滤网5堵塞并通过端口FG输出报警信号到空调系统控制线路板100。如图6所示，转子位置测量电路614检测转子位置信号并输入到微处理器，微处理器控制逆变电路，逆变电路控制定子组件612的各相线圈绕组的通断电。
如图2所示，一个空调系统控制线路板通过一个定制的接口的外围电路和
协议设置信息发送到电机控制器。电机控制器包括一个微处理器——单片机或DSP数字信号处理器，风机电机转子上有永磁体，在定子侧或槽中有多相绕组。鼓风机里面的风轮安装在风机电机的输出轴上，风机电机旋转带动风轮转动产生的气流以一定的速度，在风道系统空气过滤网应定期更换和维修服务。
如图6、图7所示，假设风机电机是3相无刷直流永磁同步电机，转子位置测量电路614一般采用3个霍尔传感器，3个霍尔传感器分别检测一个360度电角度周期的转子位置，每转过120度电角度改变一次定子组件12的各相线圈绕组的通电，形成3相6步控制模式。交流输入(AC INPUT)经过由二级管D7、D8、D9、D10组成的全波整流电路后，逆变电路由电子开关管Q1、Q2、Q3、Q4、Q5、Q6组成，电子开关管Q1、Q2、Q3、Q4、Q5、Q6的控制端分别由微处理器输出的6路PWM信号(P1、P2、P3、P4、P5、P6)控制。电机控制线路板621具有5个连接端口分别是：一个与地连接接地端GND、一个风量设定输入端口VSP、一个直流母线电压输入端口VDC、一个低压直流电源输入端口VCC和电机反馈端口FG。
如图9所示，电机控制线路板上设置报警电路，当检测风量低于设定风量时，微处理器输出信号到报警电路触发报警。所述的报警电路是声光报警电路，主要包括电阻R1、R2，发光二极管D1和蜂鸣器(speaker)。但报警电路还可以是具有蜂鸣器(speaker)的声音报警电路或者是具有发光二极管D1的光电报警电路，具体报警电路形式不限。
如图10所示，在上述报警电路的基础上还可以包括具有语音发声提醒功能的语音IC。
实施例二：如图11和图12所示，与实施例一的不同之处在于：电机控制线路板621设置有5个连接端口用于与空调系统控制线路板100连接，这5个连接端口分别是：一个与地连接接地端GND、一个风量设定输入端口PWM、一个直流母线电压输入端口VDC、一个低压直流电源输入端口VCC和电机反馈端口FB，空调系统控制线路板100通过端口PWM向风机电机6输入设定信号，
微处理器根据设定信号计算出设定风量，风机电机6作为检测风量的元件，当检测风量低于设定风量时，判断为空气过滤网5堵塞并通过端口FB输出报警信号到空调系统控制线路板100。
实施例三：如图13和图14所示，与实施例一的不同之处在于：电机控制线路板621设置有5个连接端口用于与空调系统控制线路板100连接，这5个连接端口分别是：一个与地连接接地端GND、一个风量设定输入端口TXD、一个直流母线电压输入端口VDC、一个低压直流电源输入端口VCC和电机反馈端口RXD，空调系统控制线路板100通过端口TXD向风机电机6输入设定信号，微处理器根据设定信号计算出设定风量，风机电机6作为检测风量的元件，当检测风量低于设定风量时，判断为空气过滤网5堵塞并通过端口RXD输出报警信号到空调系统控制线路板100。端口TXD和端口RXD是一对半双工串口通信接口。
以上实施例为本发明的较佳实施方式，但本发明的实施方式不限于此，其他任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化，均为等效的置换方式，都包含在本发明的保护范围之内。
Claims (22)
- 一种空调系统，包括机壳、压缩机、热交换器、空调系统控制线路板、风机电机、风轮和空气过滤网，机壳上设置进风口、出风口、风道，空气过滤网安装在风道上，风机电机带动风轮转动使空气从进风口进入风道并经过空气过滤网，然后从出风口输出，风机电机包括电机控制器和电机单体，所述的电机单体包括定子组件、转子组件和机壳组件，定子组件安装在机壳组件上，定子组件和转子组件磁耦合，电机控制器包括电机控制线路板，电机控制线路板布局有微处理器、逆变电路，微处理器控制逆变电路，逆变电路控制定子组件的各相线圈绕组的电流，其特征在于：电机控制线路板与空调系统控制线路板通过5个连接端口连接，空调系统控制线路板通过其中一个连接端口向风机电机输入设定信号，微处理器根据设定信号计算出设定风量，风机电机作为检测风量的元件，当检测风量低于设定风量时，微处理器判断为空气过滤网堵塞并通过另一个连接端口输出报警信号到空调系统控制线路板。
- 根据权利要求1所述的一种空调系统，其特征在于：所述的5个连接端口分别是：一个与地连接接地端GND、一个风量设定输入端口VSP、一个直流母线电压输入端口VDC、一个低压直流电源输入端口VCC和电机反馈端口FG，空调系统控制线路板通过端口VSP向风机电机输入设定信号，微处理器根据设定信号计算出设定风量，风机电机作为检测风量的元件，当检测风量低于设定风量时，微处理器判断为空气过滤网堵塞并通过端口FG输出报警信号到空调系统控制线路板。
- 根据权利要求1所述的一种空调系统，其特征在于：所述的5个连接端口分别是：一个与地连接接地端GND、一个风量设定输入端口PWM、一个直流母线电压输入端口VDC、一个低压直流电源输入端口VCC和电机反馈端口FB，空调系统控制线路板通过端口PWM向风机电机输入设定信号，微处理器根据设定信号计算出设定风量，风机电机作为检测风量的元件，当检测风量低于设定风量时，微处理器判断为空气过滤网堵塞并通过端口FB输出报警信号到 空调系统控制线路板。
- 根据权利要求1所述的一种空调系统，其特征在于：所述的5个连接端口分别是：一个与地连接接地端GND、一个风量设定输入端口TXD、一个直流母线电压输入端口VDC、一个低压直流电源输入端口VCC和电机反馈端口RXD，空调系统控制线路板通过端口TXD向风机电机输入设定信号，微处理器根据设定信号计算出设定风量，风机电机作为检测风量的元件，当检测风量低于设定风量时，微处理器判断为空气过滤网堵塞并通过端口RXD输出报警信号到空调系统控制线路板。
- 根据权利要求1或2或3或4所述的一种空调系统，其特征在于：所述的空调系统是分体机空调，或者是柜机空调，或者是窗机空调，或者是多联机空调，或者是风管机空调，或者是商用盘管机空调，或者是天井机空调。
- 根据权利要求2所述的一种空调系统，其特征在于：空调系统控制线路板上设置报警电路，报警电路是声音报警电路或者光电报警电路。
- 根据权利要求6所述的一种空调系统，其特征在于：报警电路由端口FG输出报警信号触发，端口FG反馈脉冲或者电平信号到空调系统控制线路板。
- 根据权利要求2所述的一种空调系统，其特征在于：空调系统控制线路板上设置报警电路包括空调系统原有的液晶显示器，空调系统控制线路板收到端口FG输出报警信号后再输出输出信号到液晶显示器，利用文字或图案来提示空气过滤网堵塞。
- 根据权利要求2或6或7或8任何一项所述的一种空调系统，其特征在于：风机电机是恒风量控制的永磁直流无刷电机，根据端口VSP向风机电机输入设定风量进行恒风量控制。
- 根据权利要求3所述的一种空调系统，其特征在于：空调系统控制线路板上设置报警电路，报警电路是声音报警电路或者光电报警电路。
- 根据权利要求10所述的一种空调系统，其特征在于：报警电路由端口FB输出报警信号触发，端口FB反馈脉冲或者电平信号到空调系统控制线路板。
- 根据权利要求3所述的一种空调系统，其特征在于：空调系统控制线路板上设置报警电路包括空调系统原有的液晶显示器，空调系统控制线路板收到端口FB输出报警信号后再输出输出信号到液晶显示器，利用文字或图案来提示空气过滤网堵塞。
- 根据权利要求3或10或11或12所述的一种空调系统，其特征在于：风机电机是恒风量控制的永磁直流无刷电机，根据端口PWM向风机电机输入设定风量进行恒风量控制。
- 根据权利要求4所述的一种空调系统，其特征在于：空调系统控制线路板上设置报警电路，报警电路是声音报警电路或者光电报警电路。
- 根据权利要求14所述的一种空调系统，其特征在于：报警电路由端口RXD输出报警信号触发，端口RXD反馈脉冲或者电平信号到空调系统控制线路板。
- 根据权利要求4所述的一种空调系统，其特征在于：空调系统控制线路板上设置报警电路包括空调系统原有的液晶显示器，空调系统控制线路板收到端口RXD输出报警信号后再输出输出信号到液晶显示器，利用文字或图案来提示空气过滤网堵塞。
- 根据权利要求4或14或15或16所述的一种空调系统，其特征在于：风机电机是恒风量控制的永磁直流无刷电机，根据端口TXD向风机电机输入设定风量进行恒风量控制。
- 根据权利要求4或14或15或16所述的一种空调系统，其特征在于：所述的端口TXD和端口RXD是一对半双工串口通信接口。
- 根据权利要求1或2或3或4所述的一种空调系统，其特征在于：电机控制线路板上设置报警电路，当检测风量低于设定风量时，微处理器输出信号到报警电路触发报警。
- 根据权利要求19所述的一种空调系统，其特征在于：空调系统控制线路板上设置报警电路，报警电路是声音报警电路或者光电报警电路。
- 根据权利要求1或2或3或4所述的一种空调系统，其特征在于：电机控制线路板上还布局有电源电路为部分电路供电。
- 根据权利要求21所述的一种空调系统，其特征在于：电机单体安装有检测转子位置的霍尔传感器，霍尔传感器检测转子位置信号并输入到微处理器。
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| CN201420492369.4 | 2014-08-28 | ||
| CN201420491298.6U CN204115120U (zh) | 2014-08-28 | 2014-08-28 | 一种空调系统 |
| CN201420491298.6 | 2014-08-28 | ||
| CN201420492368.X | 2014-08-28 | ||
| CN201420492368.XU CN204202026U (zh) | 2014-08-28 | 2014-08-28 | 一种风机电机及其应用的空调系统 |
| CN201420492369.4U CN204118972U (zh) | 2014-08-28 | 2014-08-28 | 一种风机电机及其应用的空调系统 |
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| PCT/CN2014/088277 WO2016029532A1 (zh) | 2014-08-28 | 2014-10-10 | 一种空调系统 |
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| CN110391946A (zh) * | 2019-08-15 | 2019-10-29 | 宁夏信友监理咨询管理股份有限公司 | 一种网络建设与运维系统 |
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| CN110391946B (zh) * | 2019-08-15 | 2022-03-11 | 宁夏信友监理咨询管理股份有限公司 | 一种网络建设与运维系统 |
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