WO2014015680A1 - 一种家用中央空调分体机的控制系统 - Google Patents

一种家用中央空调分体机的控制系统 Download PDF

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Publication number
WO2014015680A1
WO2014015680A1 PCT/CN2013/073209 CN2013073209W WO2014015680A1 WO 2014015680 A1 WO2014015680 A1 WO 2014015680A1 CN 2013073209 W CN2013073209 W CN 2013073209W WO 2014015680 A1 WO2014015680 A1 WO 2014015680A1
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WIPO (PCT)
Prior art keywords
motor
controller
microprocessor
unit
permanent magnet
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PCT/CN2013/073209
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English (en)
French (fr)
Inventor
赵勇
胡戈
周一桥
鲁楚平
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中山大洋电机股份有限公司
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Application filed by 中山大洋电机股份有限公司 filed Critical 中山大洋电机股份有限公司
Publication of WO2014015680A1 publication Critical patent/WO2014015680A1/zh
Priority to US14/334,638 priority Critical patent/US10234165B2/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00Control or safety arrangements

Definitions

  • the invention relates to a control system for a household central air conditioner split machine.
  • a home central air conditioner split system includes an internal unit and an external unit.
  • the internal unit and the external unit are connected by a data line.
  • the communication distance between the internal unit and the external unit is more than 25 meters, and it will be compressed.
  • the machine, evaporator, throttling device, axial fan are installed in an external machine, condenser and centrifugal blower are installed in the internal machine.
  • the internal and external machines each have a separate controller and pass the communication bus. Connection, that is, the internal controller and the external controller, the control structure is shown in Figure 1.
  • the internal controller includes the internal microprocessor, the external controller includes the external microprocessor, and the internal controller controls the centrifugal Blower motor;
  • the external controller controls the compressor motor and the axial fan motor, and the thermostat THERMOSTAT establishes communication with the internal controller.
  • some internal controllers also control a gas induced draft fan motor.
  • the gas induced draft fan motor and the axial fan motor are generally AC motors.
  • Each permanent magnet synchronous motor has an independent motor controller.
  • Each motor controller includes a separate power supply unit, a microprocessor, an inverter unit and a rotor position detecting unit, as shown in Fig. 3.
  • the internal computer microprocessor and the external computer microprocessor are connected to the motor controller through the motor control interface unit.
  • the axial flow fan motor and the gas induced draft fan motor are AC motors, and no motor controller is provided.
  • the centrifugal blower motor and the compressor motor each have an independent motor controller, and each motor controller is provided with a power supply part, a microprocessor, an inverter circuit and a motor operating parameter detecting unit, thus resulting in the entire control.
  • Some circuits are overlapped and configured, and the structure is complicated.
  • the hardware and software resources in the internal controller and the external controller cannot be fully utilized, which will inevitably lead to a large increase in product cost and waste of resources.
  • heat dissipation becomes a more difficult problem.
  • An object of the present invention is to provide a control system for a household central air conditioner split machine, which uses a permanent magnet synchronous motor without a motor controller to integrate the inverter unit and the rotor position detecting unit of the permanent magnet synchronous motor into an internal machine control.
  • the internal motor microprocessor, the external microprocessor, the inverter unit, and the rotor position detecting unit are used to control the permanent magnet synchronous motor without the motor controller, and the overlapping circuit configuration is deleted, and the circuit is simplified. Structure, greatly reducing product costs and reducing waste of resources.
  • a control system for a household central air conditioner split machine comprising an internal machine controller, an external machine controller, a centrifugal blower motor, a compressor motor, and an axial fan motor
  • the internal machine controller comprises an internal computer microprocessor and a sensor
  • the first motor control interface unit and the first power supply part the first power supply part supplies power to each part of the internal controller, and the sensor sends the detection signal to the internal microprocessor through the signal processing circuit
  • the external controller includes The machine microprocessor, the second motor control interface unit and the second power part, the second power part supplies power to each part of the external controller, and the external machine microprocessor controls through the second motor
  • the interface unit controls the compressor motor and the axial fan motor
  • the internal microprocessor controls the centrifugal blower motor through the first motor control interface unit, and at least one of the centrifugal blower motor, the compressor motor, and the axial fan motor is
  • the first motor control interface unit and the second motor control interface unit include at least one inverter
  • the centrifugal blower motor described above is a permanent magnet synchronous motor without a motor controller, and the compressor motor and the axial fan motor are AC motors.
  • the compressor motor described above is a permanent magnet synchronous motor without a motor controller, and the centrifugal blower and the axial fan motor are AC motors.
  • the axial flow fan motor described above is a permanent magnet synchronous motor without a motor controller, and the compressor motor and the centrifugal blower are AC motors.
  • centrifugal blower motor and the compressor motor described above are permanent magnet synchronous motors without a motor controller, and the axial flow fan motor is an alternating current motor.
  • centrifugal blower motor and the axial fan motor described above are permanent magnet synchronous motors without a motor controller, and the compressor motor is an alternating current motor.
  • the compressor motor and the axial fan motor described above are permanent magnet synchronous motors without a motor controller, and the centrifugal blower motor is an alternating current motor.
  • centrifugal blower motor the axial fan motor, and the compressor motor described above are all permanent magnet synchronous motors without a motor controller.
  • the internal microprocessor described above is also connected to a gas induced draft fan motor, gas induced draft fan motor
  • the rotor position detecting unit described above is a phase current detecting circuit.
  • the first motor control interface unit and the second motor control interface unit described above further comprise at least one relay and a driving circuit thereof, and the internal microprocessor or the external microprocessor is connected to the AC motor through a relay and a driving circuit thereof.
  • the present invention has the following advantages: 1) the internal machine controller includes an internal computer microprocessor, a sensor, a first motor control interface unit and a first power supply part, and the external machine controller includes an external computer microprocessor, a second motor control interface unit and a second power supply portion, the external microprocessor controls the compressor motor and the axial fan motor through the second motor control interface unit, and the internal microprocessor controls the centrifugal blower through the first motor control interface unit At least one of the motor, the centrifugal blower motor, the compressor motor, and the axial fan motor is a permanent magnet synchronous motor without a motor controller, and the first motor control interface unit and the second motor control interface unit include at least one inverse Variable unit and one rotor position detecting unit, the internal microprocessor or the external microprocessor drives the permanent magnet synchronous motor without motor controller through the inverter unit, and the rotor position detecting unit will be the permanent magnet synchronous motor without motor controller
  • the rotor position signal is sent to the internal microprocessor or
  • the processor and the inverter unit and the rotor position detecting unit cooperate to control the permanent magnet synchronous motor without the motor controller, delete the overlapping circuit configuration, and replace the original motor controller with the internal computer microprocessor and the external computer microprocessor.
  • the device structure is simplified, the product cost is greatly reduced, the resource waste is reduced, and the heat dissipation condition of the internal controller or the external controller is better, and the problem of unstable control caused by the difference in heat dissipation of the original motor controller is solved;
  • At least two of the centrifugal blower motor, the compressor motor, and the axial fan motor are permanent magnet synchronous motors without a motor controller, or three of them are permanent magnet synchronous motors without a motor controller, which can increase energy saving.
  • the effect, the circuit structure is also simple, the manufacturing cost is low, and the customer's demand can be well satisfied;
  • the rotor position detecting unit is a phase current detecting circuit. The phase current can be used to calculate the position of the rotor and can be controlled by vector, which makes the circuit and connection more simple and reliable, and saves cost.
  • the internal machine controller is also connected to a gas induced draft fan motor.
  • the gas induced draft fan motor has no permanent magnet synchronous motor with motor controller, which can increase the energy saving effect, the circuit structure is also simple, the manufacturing cost is low, and the customer demand can be well satisfied. .
  • Figure 1 is a schematic diagram of the principle of a conventional home central air conditioner splitter control system.
  • Figure 2 is another schematic diagram of the control system of a conventional home central air conditioner splitter.
  • Figure 3 is a block diagram of a specific circuit corresponding to Figure 2.
  • Figure 4 is a block diagram of the circuit of the present invention.
  • Figure 5 is a first embodiment of the structure of Figure 4.
  • Fig. 6 is a circuit diagram of an inverter unit and a rotor position detecting unit of the present invention.
  • Figure 2 is a second embodiment of Figure 4.
  • Figure 8 is a third embodiment of the structure of Figure 4.
  • Figure 9 is a fourth detailed structural view of Figure 4.
  • Figure 10 is a fifth detailed structural view of Figure 4.
  • Figure 11 is a sixth embodiment of the structure of Figure 4.
  • Figure 12 is a seventh detailed structural view of Figure 4.
  • Figure 13 is a block diagram of the eighth embodiment of Figure 4.
  • Figure 14 is a ninth detailed construction diagram of Figure 4.
  • FIG. 4 and FIG. 5 show a control system of a household central air conditioner split machine, including Internal machine controller, external machine controller, centrifugal blower motor, compressor motor, axial fan motor, wherein the internal controller includes internal microprocessor, internal sensor, external sensor, storage, signal processing circuit, user The interface, the first motor control interface unit and the first power supply part, the first power supply part supplies power to each part of the internal controller, and the internal sensor and the external sensor send the detection signal to the internal microprocessor through the signal processing circuit, and the constant temperature
  • the THERMOSTAT establishes communication with the internal microprocessor through the user interface
  • the external controller includes an external microprocessor, a second motor control interface unit and a second power supply portion, and the second power supply portion is a circuit of each part of the external controller Power supply
  • the external microprocessor controls the compressor motor and the axial fan motor through the second motor control interface unit
  • the internal microprocessor controls the centrifugal blower motor through the first motor control interface unit, and the centrifugal blower
  • the permanent magnet synchronous motor of the motorless controller of the present invention is controlled by an internal microprocessor
  • the rotor position detecting unit is a phase current detecting unit
  • the phase current detecting unit mainly comprises a resistor R20 and A/D conversion.
  • the motor is controlled by multiple IGBT switches Ql, Q2, Q3, Q4, Q5, Q6 of the inverter circuit (INVERTER). Winding current, simple circuit structure, less measurement signal, simple connection,
  • the motor control interface unit includes a 1-way relay and its driving circuit.
  • the internal microprocessor controls the centrifugal blower motor through a 1-way relay and its driving circuit.
  • the second motor control interface unit includes a 1-way relay and its driving circuit. 1 inverter unit and 1 rotor position detecting unit, the external microprocessor controls the axial fan motor through a relay and its driving circuit, and the external microprocessor drives the compressor motor through the inverter unit, and the rotor position detection The unit sends the rotor position signal of the compressor motor to the external microprocessor.
  • Embodiment 3 The difference between the embodiment and the second embodiment is as follows:
  • the axial fan motor uses a permanent magnet synchronous motor without a motor controller, and the compressor motor and the centrifugal blower motor are AC motors, and the first motor control interface
  • the unit includes a 1-way relay and its driving circuit.
  • the internal microprocessor controls the centrifugal blower motor through a 1-way relay and its driving circuit.
  • the second motor control interface unit includes a 1-way relay and its driving circuit, and a reverse A variable unit and a rotor position detecting unit, the external microprocessor controls the compressor motor through a relay and a driving circuit thereof, and the external microprocessor drives the axial fan motor through the inverter unit, and the rotor position detecting unit rotates the shaft The rotor position signal of the flow fan motor is sent to the external microprocessor.
  • Embodiment 4 As shown in FIG. 9, the difference from the first embodiment is as follows: the compressor motor and the centrifugal blower motor adopt a permanent magnet synchronous motor without a motor controller, and the axial flow fan motor is an alternating current motor, and the first motor control interface
  • the unit includes an inverter unit and a rotor position detecting unit.
  • the internal microprocessor drives the centrifugal blower motor through the inverter unit, and the rotor position detecting unit sends the rotor position signal of the centrifugal blower motor to the internal microprocessor.
  • the second motor control interface unit includes a 1-way relay and its driving circuit, an inverter unit and a rotor position detecting unit, and the external microprocessor controls the axial-flow fan motor through a relay and a driving circuit thereof.
  • the external computer microprocessor drives the compressor motor through the inverter unit, and the rotor position detecting unit sends the rotor position signal of the compressor motor to the external computer microprocessor.
  • Embodiment 5 As shown in FIG. 10, the difference from Embodiment 4 is as follows:
  • the axial flow fan motor and the centrifugal blower motor adopt a permanent magnet synchronous motor without a motor controller, and the compressor motor is an AC motor, and the first motor control interface
  • the unit includes an inverter unit and a rotor position detecting unit.
  • the internal microprocessor drives the centrifugal blower motor through the inverter unit, and the rotor position detecting unit sends the rotor position signal of the centrifugal blower motor to the internal microprocessor.
  • the second motor control interface unit includes a 1-way relay and its driving circuit, an inverter unit and a rotor position detecting unit, and the external microprocessor controls the compressor motor through the 1-way relay and its driving circuit.
  • the microprocessor drives the axial fan motor through the inverter unit, and the rotor position detecting unit sends the rotor position signal of the axial fan motor to the external microprocessor.
  • FIG. 11 is different from Embodiment 5 in that: the axial flow fan motor and the compressor motor adopt a permanent magnet synchronous motor without a motor controller, and the centrifugal blower motor is an AC motor, and the first motor control interface
  • the unit includes a 1-way relay and its driving circuit, and the internal microprocessor controls the centrifugal blower motor through a 1-way relay and its driving circuit;
  • the second motor control interface unit includes 2 inverter units and 2 rotor position detecting units.
  • the external microprocessor drives the compressor motor and the axial fan motor respectively through two inverter units, and the two rotor position detecting units respectively send the rotor position signals of the axial fan motor and the compressor motor to the external microprocessor. .
  • Embodiment 7 As shown in FIG. 12, the difference from Embodiment 6 is as follows:
  • the centrifugal blower motor, the axial fan motor, and the compressor motor adopt a permanent magnet synchronous motor without a motor controller
  • the first motor control interface unit includes 1 An inverter unit and a rotor position detecting unit
  • the internal microprocessor drives the centrifugal blower motor through the inverter unit
  • the rotor position detecting unit sends the rotor position signal of the centrifugal blower motor to the internal microprocessor
  • the motor control interface unit includes two inverter units and two rotor position detecting units.
  • the external microprocessor drives the compressor motor and the axial fan motor respectively through two inverter units, and the two rotor position detecting units respectively respectively flow the axial flow. Fan motor, rotor position of compressor motor The signal is sent to the external microprocessor.
  • Embodiment 8 As shown in FIG. 13, the difference from Embodiment 7 is that: the internal microprocessor is also connected to a gas induced draft fan motor, and the centrifugal blower motor, the axial fan motor, and the compressor motor adopt a motorless controller.
  • the permanent magnet synchronous motor and the gas induced draft fan motor are AC motors
  • the first motor control interface unit comprises an inverter unit, a rotor position detecting unit and a 1-way relay and a driving circuit thereof, and the internal computer microprocessor passes the inverse
  • the variable unit drives the centrifugal blower motor, and the rotor position detecting unit sends the rotor position signal of the centrifugal blower motor to the internal microprocessor, and the internal microprocessor controls the gas induced draft fan motor through the 1-way relay and its driving circuit
  • the two motor control interface unit comprises two inverter units and two rotor position detecting units, and the external microprocessor drives the compressor motor and the axial fan motor respectively through two inverter units, and the two rotor position detecting units respectively respectively The rotor position signals of the flow fan motor and the compressor motor are sent to the external microprocessor.
  • FIG. 14 is different from Embodiment 8 in that: the internal microprocessor is also connected to a gas induced draft fan motor, a gas induced draft fan motor, a centrifugal blower motor, an axial fan motor, and a compressor motor.
  • a permanent magnet synchronous motor without a motor controller the first motor control interface unit comprises two inverter units and two rotor position detecting units, and the internal microprocessor drives the centrifugal blower motor and the gas through two inverter units respectively.
  • the induced draft fan motor, the two rotor position detecting units respectively send the rotor position signals of the centrifugal blower motor and the gas induced draft fan motor to the internal microprocessor;
  • the second motor control interface unit comprises two inverter units and two rotor positions
  • the detecting unit, the external microprocessor drives the compressor motor and the axial fan motor respectively through two inverter units, and the two rotor position detecting units respectively send the rotor position signals of the axial fan motor and the compressor motor to the external machine micro processor.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Control Of Motors That Do Not Use Commutators (AREA)
  • Control Of Multiple Motors (AREA)

Abstract

一种家用中央空调分体机的控制系统,包括内机控制器、外机控制器、离心式鼓风机电机、压缩机电机、轴流风扇电机。内机控制器包括内机微处理器、传感器、第一电机控制接口单元和第一电源部分,第一电源部分为内机控制器的各部分电路供电,传感器将检测信号通过信号处理电路送到内机微处理器。外机控制器包括外机微处理器、第二电机控制接口单元和第二电源部分,第二电源部分为外机控制器的各部分电路供电。外机微处理器通过第二电机控制接口单元控制压缩机电机和轴流风扇电机。内机微处理器通过第一电机控制接口单元控制离心式鼓风机电机。离心式鼓风机电机、压缩机电机和轴流风扇电机中的至少一台电机为无电机控制器的永磁同步电机。第一电机控制接口单元和第二电机控制接口单元中至少包括1个逆变单元和1个转子位置检测单元。内机微处理器或者外机微处理器通过逆变单元驱动无电机控制器的永磁同步电机,转子位置检测单元将无电机控制器的永磁同步电机的转子位置信号送到内机微处理器或者外机微处理器。该控制系统能够删除重叠的电路配置,简化电路结构,降低产品成本。

Description

一种家用中央空调分体机的控制系统
技术领域 :
本发明涉及一种家用中央空调分体机的控制系统。
背景技术 - 一种家用中央空调分体机系统 (HVAC系统), 包括内机和外机, 内机和外 机通过数据线连接, 内机和外机的通信距离在 25米以上, 它将压缩机、 蒸发 器、 节流装置、轴流风扇安装在一个外机里面, 冷凝器和离心式鼓风机安装在 内机,为了控制稳定,内机和外机各自带有独立的控制器并通过通信总线连接, 即内机控制器和外机控制器, 其控制结构如图 1所示, 内机控制器包括内机微 处理器, 外机控制器包括外机微处理器, 内机控制器控制离心式鼓风机电机; 外机控制器控制压缩机电机、 轴流风扇电机, 恒温器 THERMOSTAT与内机控制 器建立通信。如图 2所示, 一些内机控制器还控制一台燃气引风机机电机, 燃 气引风机机电机、 轴流风扇电机一般为交流电机。
近几年, 随着电器领域竞争日趋激烈, 对产品技术要求不断提高, 如要求 产品节能环保、 可控性智能化程度高、 开发周期短、 噪音小等。 作为核心部件 ——电机, 无疑成为解决上述技术问题的关键部件,传统的家用中央空调里面 的离心式鼓风机电机、 压缩机电机采用单相交流电机 PSC, 单相交流电机, 效 率低, 比较耗能、 噪音也大, 可控性智能程度低。
随着电机技术的发展, 出现了永磁同步电机, 该种电机必须带有电机控制 器, 利用电机控制器实现电流的电子换向的目的, 所以行业里也有人简称 ECM 电机 (electronically commutated motor), 永磁同步电机具有节會 ^环保、 可 靠性和可控性都比较高、 噪音小、 容易实现智能化等特点, 可以解决交流电机 的不足, 因此, 现有的家用中央空调里面的的离心式鼓风机电机、压缩机电机 已经有采用永磁同步电机, 每台永磁同步电机带有独立的电机控制器, 每个电 机控制器都包括独立的电源部分、 微处理器、 逆变单元和转子位置检测单元, 如图 3所示,内机微处理器和外机微处理器通过电机控制接口单元与电机控制 器连接, 图 3中轴流风扇电机、燃气引风机机电机是交流电机, 没有配置电机 控制器, 现有的技术方案中, 离心式鼓风机电机、压缩机电机均带有独立的 电机控制器, 每个电机控制器都设置电源部分、微处理器、逆变电路和电机运 行参数检测单元, 因此导致整个控制部分电路重叠配置, 结构复杂, 也不能充 分利用内机控制器和外机控制器里面的硬件和软件资源,势必造成产品成本的 大大增加和资源的浪费。另外, 电机控制器由于布局空间有限, 散热成为较为 棘手的问题。
发明内容 :
本发明的一个目的是提供一种家用中央空调分体机的控制系统,它采用无 电机控制器的永磁同步电机,将永磁同步电机的逆变单元和转子位置检测单元 集成在内机控制器、 外机控制器里面, 利用内机微处理器、 外机微处理器、 逆 变单元、转子位置检测单元的配合控制无电机控制器的永磁同步电机,删除重 叠的电路配置, 简化电路结构, 大大降低产品成本, 减少资源浪费。
本发明的目的是通过下述技术方案予以实现的:
一种家用中央空调分体机的控制系统, 包括内机控制器、外机控制器、 离 心式鼓风机电机、压缩机电机、轴流风扇电机, 其中内机控制器包括内机微处 理器、传感器、第一电机控制接口单元和第一电源部分, 第一电源部分为内机 控制器的各部分电路供电,传感器将检测信号通过信号处理电路送到内机微处 理器,外机控制器包括外机微处理器、第二电机控制接口单元和第二电源部分, 第二电源部分为外机控制器的各部分电路供电,外机微处理器通过第二电机控 制接口单元控制压缩机电机和轴流风扇电机,内机微处理器通过第一电机控制 接口单元控制离心式鼓风机电机, 离心式鼓风机电机、压缩机电机、轴流风扇 电机中至少一台电机为无电机控制器的永磁同步电机, 第一电机控制接口单 元、第二电机控制接口单元中至少包括 1个逆变单元和 1个转子位置检测单元, 内机微处理器或者外机微处理器通过逆变单元驱动无电机控制器的永磁同步 电机,转子位置检测单元将无电机控制器的永磁同步电机的转子位置信号送到 内机微处理器或者外机微处理器。
上述所述的离心式鼓风机电机为无电机控制器的永磁同步电机, 压缩机电 机、 轴流风扇电机为交流电机。
上述所述的压缩机电机为无电机控制器的永磁同步电机, 离心式鼓风机、 轴流风扇电机为交流电机。
上述所述的轴流风扇电机为无电机控制器的永磁同步电机, 压缩机电机、 离心式鼓风机为交流电机。
上述所述的离心式鼓风机电机、压缩机电机为无电机控制器的永磁同步电 机, 轴流风扇电机为交流电机。
上述所述的离心式鼓风机电机、轴流风扇电机为无电机控制器的永磁同步 电机, 压缩机电机为交流电机。
上述所述的压缩机电机、 轴流风扇电机为无电机控制器的永磁同步电机, 离心式鼓风机电机为交流电机。
上述所述的离心式鼓风机电机、 轴流风扇电机、 压缩机电机均为无电机 控制器的永磁同步电机。
上述所述的内机微处理器还连接一台燃气引风机电机, 燃气引风机电机 上述所述的转子位置检测单元为相电流检测电路。
上述所述的第一电机控制接口单元、第二电机控制接口单元中还包括至少 一路继电器及其驱动电路,内机微处理器或者外机微处理器通过继电器及其驱 动电路连接交流电机。
本发明与现有技术相比具有如下优点:1 )内机控制器包括内机微处理器、 传感器、第一电机控制接口单元和第一电源部分, 外机控制器包括外机微处理 器、第二电机控制接口单元和第二电源部分, 外机微处理器通过第二电机控制 接口单元控制压缩机电机和轴流风扇电机,内机微处理器通过第一电机控制接 口单元控制离心式鼓风机电机, 离心式鼓风机电机、压缩机电机、轴流风扇电 机中至少一台电机为无电机控制器的永磁同步电机, 第一电机控制接口单元、 第二电机控制接口单元中至少包括 1个逆变单元和 1个转子位置检测单元,内 机微处理器或者外机微处理器通过逆变单元驱动无电机控制器的永磁同步电 机,转子位置检测单元将无电机控制器的永磁同步电机的转子位置信号送到内 机微处理器或者外机微处理器,省略原来每个电机控制器独立配置电源和微处 理器的设置, 简化电路结构,将永磁同步电机的逆变单元和转子位置检测单元 集成在内机控制器、 外机控制器里面, 利用内机微处理器、 外机微处理器和逆 变单元、转子位置检测单元的配合控制无电机控制器的永磁同步电机,删除重 叠的电路配置, 利用内机微处理器、外机微处理器代替原来电机控制器的微处 理器, 简化电路结构, 大大降低产品成本, 减少资源浪费, 内机控制器或者外 机控制器的散热条件较好, 解决原来电机控制器散热差导致控制不稳定问题;
2 ) 离心式鼓风机电机、 压缩机电机、 轴流风扇电机中至少两台电机为无电机 控制器的永磁同步电机, 或者三台都是采用无电机控制器的永磁同步电机, 可 以增加节能的效果, 电路结构也简单, 制造成本低, 可以很好满足客户需求; 3 ) 转子位置检测单元为相电流检测电路, 利用相电流可以计算到转子的位置 并可以通过矢量控制, 使电路及连接更加简单可靠, 节省成本。 4) 内机控制 器还连接一台燃气引风机电机, 燃气引风机电机无电机控制器的永磁同步电 机, 可以增加节能的效果, 电路结构也简单, 制造成本低, 可以很好满足客户 需求。
附图说明:
图 1 是传统的家用中央空调分体机的控制系统的一种原理示意图。
图 2 是传统的家用中央空调分体机的控制系统的另一种原理示意图。 图 3 是图 2对应的具体的电路方框图。
图 4是本发明的电路方框图。
图 5是图 4的第一种具体实施结构图。
图 6是本发明的逆变单元和转子位置检测单元的电路图。
图 7的图 4第二种具体实施结构图;
图 8是图 4的第三种具体实施结构图;
图 9是图 4的第四种具体实施结构图;
图 10是图 4的第五种具体实施结构图;
图 11是图 4的第六种具体实施结构图;
图 12是图 4的第七种具体实施结构图;
图 13是图 4的第八种具体实施结构图;
图 14是图 4的第九种具体实施结构图。
具体实施方式:
下面通过具体实施例并结合附图对本发明作进一步详细的描述。
实施例一: 图 4、 图 5所示, 一种家用中央空调分体机的控制系统, 包括 内机控制器、 外机控制器、 离心式鼓风机电机、 压缩机电机、 轴流风扇电机, 其中内机控制器包括内机微处理器、 内部传感器、 外部传感器、 储存器、 信号 处理电路、用户接口、第一电机控制接口单元和第一电源部分, 第一电源部分 为内机控制器的各部分电路供电, 内部传感器、外部传感器将检测信号通过信 号处理电路送到内机微处理器, 恒温器 THERMOSTAT通过用户接口与内机微处 理器建立通信, 外机控制器包括外机微处理器、第二电机控制接口单元和第二 电源部分,第二电源部分为外机控制器的各部分电路供电, 外机微处理器通过 第二电机控制接口单元控制压缩机电机和轴流风扇电机,内机微处理器通过第 一电机控制接口单元控制离心式鼓风机电机,离心式鼓风机电机为无电机控制 器的永磁同步电机,压缩机电机和轴流风扇电机为交流电机,第一电机控制接 口单元包括逆变单元和转子位置检测单元,内机微处理器通过逆变单元驱动无 电机控制器的永磁同步电机,转子位置检测单元将无电机控制器的永磁同步电 机的转子位置信号送到内机微处理器,第二电机控制接口单元包括 2路的继电 器及其驱动电路,外机微处理器通过 2路的继电器及其驱动电路控制压缩机电 机和轴流风扇电机。
如图 6所示,本发明的无电机控制器的永磁同步电机是由内机微处理器控 制, 转子位置检测单元为相电流检测单元, 相电流检测单元主要包括电阻 R20 和 A/D转换,采用无位置传感器的矢量控制的方式, 只检测电机绕组的相电流 并计算出转子位置, 利用逆变电路 (INVERTER)的多个 IGBT开关 Ql、 Q2、 Q3、 Q4、 Q5、 Q6来控制电机绕组电流, 电路结构简单, 测量信号少, 连接简单, 电机控制接口单元包括 1路的继电器及其驱动电路,内机微处理器通过 1路的 继电器及其驱动电路控制离心式鼓风机电机, 第二电机控制接口单元包括 1 路的继电器及其驱动电路、 1个逆变单元和 1个转子位置检测单元, 外机微处 理器通过 1路的继电器及其驱动电路控制轴流风扇电机,外机微处理器通过逆 变单元驱动压缩机电机,转子位置检测单元将压缩机电机的转子位置信号送到 外机微处理器。
实施例三: 图 8所示, 与实施例二的不同点在于: 轴流风扇电机采用无电 机控制器的永磁同步电机, 压缩机电机、 离心式鼓风机电机为交流电机, 第一 电机控制接口单元包括 1路的继电器及其驱动电路,内机微处理器通过 1路的 继电器及其驱动电路控制离心式鼓风机电机, 第二电机控制接口单元包括 1 路的继电器及其驱动电路、 1个逆变单元和 1个转子位置检测单元, 外机微处 理器通过 1路的继电器及其驱动电路控制压缩机电机,外机微处理器通过逆变 单元驱动轴流风扇电机,转子位置检测单元将轴流风扇电机的转子位置信号送 到外机微处理器。
实施例四: 图 9所示, 与实施例一的不同点在于: 压缩机电机、 离心式鼓 风机电机采用无电机控制器的永磁同步电机,轴流风扇电机为交流电机,第一 电机控制接口单元包括 1个逆变单元和 1个转子位置检测单元,内机微处理器 通过逆变单元驱动离心式鼓风机电机,转子位置检测单元将离心式鼓风机电机 的转子位置信号送到内机微处理器;第二电机控制接口单元包括 1路的继电器 及其驱动电路、 1个逆变单元和 1个转子位置检测单元, 外机微处理器通过 1 路的继电器及其驱动电路控制轴流风扇电机,外机微处理器通过逆变单元驱动 压缩机电机,转子位置检测单元将压缩机电机的转子位置信号送到外机微处理 器。 实施例五: 图 10所示, 与实施例四的不同点在于: 轴流风扇电机、 离心 式鼓风机电机采用无电机控制器的永磁同步电机,压缩机电机为交流电机, 第 一电机控制接口单元包括 1个逆变单元和 1个转子位置检测单元,内机微处理 器通过逆变单元驱动离心式鼓风机电机,转子位置检测单元将离心式鼓风机电 机的转子位置信号送到内机微处理器;第二电机控制接口单元包括 1路的继电 器及其驱动电路、 1个逆变单元和 1个转子位置检测单元, 外机微处理器通过 1路的继电器及其驱动电路控制压缩机电机, 外机微处理器通过逆变单元驱动 轴流风扇电机,转子位置检测单元将轴流风扇电机的转子位置信号送到外机微 处理器。
实施例六: 图 11所示, 与实施例五的不同点在于: 轴流风扇电机、 压缩 机电机采用无电机控制器的永磁同步电机, 离心式鼓风机电机为交流电机, 第 一电机控制接口单元包括 1路的继电器及其驱动电路,内机微处理器通过 1路 的继电器及其驱动电路控制离心式鼓风机电机; 第二电机控制接口单元包括 2 个逆变单元和 2个转子位置检测单元,外机微处理器通过 2个逆变单元分别驱 动压缩机电机和轴流风扇电机, 2个转子位置检测单元分别将轴流风扇电机、 压缩机电机的转子位置信号送到外机微处理器。
实施例七: 图 12所示, 与实施例六的不同点在于: 离心式鼓风机电机、 轴流风扇电机、压缩机电机采用无电机控制器的永磁同步电机,第一电机控制 接口单元包括 1个逆变单元和 1个转子位置检测单元,内机微处理器通过逆变 单元驱动离心式鼓风机电机,转子位置检测单元将离心式鼓风机电机的转子位 置信号送到内机微处理器;第二电机控制接口单元包括 2个逆变单元和 2个转 子位置检测单元,外机微处理器通过 2个逆变单元分别驱动压缩机电机和轴流 风扇电机, 2个转子位置检测单元分别将轴流风扇电机、 压缩机电机的转子位 置信号送到外机微处理器。
实施例八: 图 13所示, 与实施例七的不同点在于: 内机微处理器还连接 一台燃气引风机电机, 离心式鼓风机电机、轴流风扇电机、压缩机电机采用无 电机控制器的永磁同步电机,燃气引风机电机为交流电机,第一电机控制接口 单元包括 1个逆变单元、 1个转子位置检测单元和 1路的继电器及其驱动电路, 内机微处理器通过逆变单元驱动离心式鼓风机电机,转子位置检测单元将离心 式鼓风机电机的转子位置信号送到内机微处理器,内机微处理器通过 1路的继 电器及其驱动电路控制燃气引风机电机;第二电机控制接口单元包括 2个逆变 单元和 2个转子位置检测单元,外机微处理器通过 2个逆变单元分别驱动压缩 机电机和轴流风扇电机, 2个转子位置检测单元分别将轴流风扇电机、 压缩机 电机的转子位置信号送到外机微处理器。
实施例九: 图 14所示, 与实施例八的不同点在于: 内机微处理器还连接 一台燃气引风机电机, 燃气引风机电机、 离心式鼓风机电机、 轴流风扇电机、 压缩机电机采用无电机控制器的永磁同步电机, 第一电机控制接口单元包括 2 个逆变单元和 2个转子位置检测单元,内机微处理器通过 2个逆变单元分别驱 动离心式鼓风机电机和燃气引风机电机, 2个转子位置检测单元分别将离心式 鼓风机电机、燃气引风机电机的转子位置信号送到内机微处理器; 第二电机控 制接口单元包括 2个逆变单元和 2个转子位置检测单元, 外机微处理器通过 2 个逆变单元分别驱动压缩机电机和轴流风扇电机, 2个转子位置检测单元分别 将轴流风扇电机、 压缩机电机的转子位置信号送到外机微处理器。
上述实施例为本发明的较佳实施方式,但本发明的实施方式不限于此, 其 他任何未背离本发明的精神实质与原理下所作的改变、 修饰、 替代、 组合、 简 化, 均为等效的置换方式, 都包含在本发明的保护范围之内。

Claims

权利要求
1、 一种家用中央空调分体机的控制系统,包括内机控制器、 外机控制器、 离心式鼓风机电机、 压缩机电机、 轴流风扇电机, 其中内机控制器包括内机微 处理器、 传感器、 第一电机控制接口单元和第一电源部分, 第一电源部分为内 机控制器的各部分电路供电,传感器将检测信号通过信号处理电路送到内机微 处理器, 外机控制器包括外机微处理器、 第二电机控制接口单元和第二电源部 分, 第二电源部分为外机控制器的各部分电路供电, 外机微处理器通过第二电 机控制接口单元控制压缩机电机和轴流风扇电机,内机微处理器通过第一电机 控制接口单元控制离心式鼓风机电机, 其特征在于: 离心式鼓风机电机、 压缩 机电机、 轴流风扇电机中至少一台电机为无电机控制器的永磁同步电机, 第一 电机控制接口单元、第二电机控制接口单元中至少包括 1个逆变单元和 1个转 子位置检测单元,内机微处理器或者外机微处理器通过逆变单元驱动无电机控 制器的永磁同步电机,转子位置检测单元将无电机控制器的永磁同步电机的转 子位置信号送到内机微处理器或者外机微处理器。
2、 根据权利要求 1所述的一种家用中央空调分体机的控制系统, 其特征 在于: 离心式鼓风机电机为无电机控制器的永磁同步电机, 压缩机电机、 轴流 风扇电机为交流电机。
3、 根据权利要求 1所述的一种家用中央空调分体机的控制系统, 其特征 在于: 压缩机电机为无电机控制器的永磁同步电机, 离心式鼓风机、 轴流风扇 电机为交流电机。
4、 根据权利要求 1所述的一种家用中央空调分体机的控制系统, 其特征 在于: 轴流风扇电机为无电机控制器的永磁同步电机, 压缩机电机、 离心式鼓 风机为交流电机。
5、 根据权利要求 1所述的一种家用中央空调分体机的控制系统, 其特征 在于: 离心式鼓风机电机、 压缩机电机为无电机控制器的永磁同步电机, 轴流 风扇电机为交流电机。
6、 根据权利要求 1所述的一种家用中央空调分体机的控制系统, 其特征 在于: 离心式鼓风机电机、 轴流风扇电机为无电机控制器的永磁同步电机, 压 缩机电机为交流电机。
7、 根据权利要求 1所述的一种家用中央空调分体机的控制系统, 其特征 在于: 压缩机电机、 轴流风扇电机为无电机控制器的永磁同步电机, 离心式鼓 风机电机为交流电机。
8、 根据权利要求 1所述的一种家用中央空调分体机的控制系统, 其特征 在于: 离心式鼓风机电机、 轴流风扇电机、 压缩机电机均为无电机控制器的永 磁同步电机。
9、 根据权利要求 1至 8中任何一项所述的一种家用中央空调分体机的控 制系统, 其特征在于: 内机微处理器还连接一台燃气引风机电机, 燃气引风机 电机为交流电机或者无电机控制器的永磁同步电机。
10、 根据权利要求 1至 8中任何一项所述的的一种家用中央空调分体机的 控制系统, 其特征在于: 转子位置检测单元为相电流检测电路。
11、 根据权利要求 1至 8中任何一项所述的的一种家用中央空调分体机的 控制系统, 其特征在于: 第一电机控制接口单元、 第二电机控制接口单元中还 包括至少一路继电器及其驱动电路,内机微处理器或者外机微处理器通过继电 器及其驱动电路连接交流电机。
PCT/CN2013/073209 2012-07-21 2013-03-26 一种家用中央空调分体机的控制系统 WO2014015680A1 (zh)

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