WO2016026155A1 - Rotary compressor - Google Patents

Rotary compressor Download PDF

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Publication number
WO2016026155A1
WO2016026155A1 PCT/CN2014/085055 CN2014085055W WO2016026155A1 WO 2016026155 A1 WO2016026155 A1 WO 2016026155A1 CN 2014085055 W CN2014085055 W CN 2014085055W WO 2016026155 A1 WO2016026155 A1 WO 2016026155A1
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WO
WIPO (PCT)
Prior art keywords
rotary compressor
oil
housing
refrigerant
sub
Prior art date
Application number
PCT/CN2014/085055
Other languages
French (fr)
Chinese (zh)
Inventor
熊指挥
郭宏
黄锡槿
Original Assignee
广东美芝制冷设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东美芝制冷设备有限公司 filed Critical 广东美芝制冷设备有限公司
Priority to PCT/CN2014/085055 priority Critical patent/WO2016026155A1/en
Publication of WO2016026155A1 publication Critical patent/WO2016026155A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/02Lubrication; Lubricant separation

Definitions

  • the present invention relates to the field of refrigeration equipment, and more particularly to a rotary compressor. Background technique
  • an object of the present invention is to provide a rotary compressor capable of reducing the amount of refrigerant dissolved in the refrigerating machine oil in the oil pool, reducing the amount of refrigerant enclosed in the air conditioning system, and also ensuring the supply amount and supply of the rotary compressor.
  • the quality of the oil improves the performance of the rotary compressor and improves the reliability of the rotary compressor.
  • a rotary compressor includes: a housing having an oil pool therein, the housing including a lower housing assembly; a motor, the motor being disposed in the housing; a compression mechanism, the compression a mechanism is coupled to the motor, the compression mechanism including a cylinder, a main bearing and a sub-bearing assembly, the main bearing and the sub-bearing assembly being respectively disposed at a top and a bottom of the cylinder and defining a compression chamber with the cylinder,
  • the temperature in the oil pool is increased, so that the refrigerant content in the refrigerating machine oil dissolved in the oil pool is reduced, the refrigerant encapsulation amount in the air conditioning system is reduced, and the dissolution viscosity of the refrigerating machine oil is increased, and the increase is increased.
  • the reliability of rotary compressors is increased.
  • the lower housing assembly has a downwardly projecting projection that is vertically opposed to the hub portion.
  • the bottom surface of the lower housing assembly is formed as a flat surface.
  • the refrigerant used in the refrigeration cycle in the rotary compressor is a HC-based flammable refrigerant.
  • FIG. 1 is a partial schematic view of a rotary compressor in accordance with an embodiment of the present invention
  • Figure 2 is another schematic view of the rotary compressor shown in Figure 1;
  • FIG. 3 is a diagram showing the relationship between the refrigerant content dissolved in the oil bath and the P1 and ⁇ 2 in the rotary compressor shown in FIG. 1.
  • FIG. 4 is a diagram showing the relationship between the energy efficiency and the capacity of the system and P1 and ⁇ 2 according to an embodiment of the present invention. ;
  • Figure 5 is a diagram showing the relationship between the oil supply capacity of the crankshaft of the rotary compressor shown in Figure 1 and ⁇ 2;
  • Figure 6 is a graph showing the relationship between the coefficient of performance of the rotary compressor shown in Figure 1 and ⁇ 2;
  • Figure 7 is a graph showing the relationship between the refrigerant content, the system energy efficiency ratio, the oil supply capacity, and the coefficient of performance and the coefficient of performance of the rotary compressor in a rotary compressor according to an embodiment of the present invention.
  • a rotary compressor 100 includes a housing, a motor 2, and a compression mechanism.
  • the housing is vertically arranged, wherein the central axis of the housing is perpendicular to its placement plane, the motor 2 and the compression mechanism are both disposed within the housing, and the motor 2 is coupled to the compression mechanism to drive the compression mechanism into the housing.
  • the refrigerant in the compression chamber of the compression mechanism is compressed, and the bottom of the casing has an oil pool 13, and lubricating oil in the oil pool 13, such as refrigeration oil, can enter various moving parts of the compression mechanism to lubricate the respective moving parts.
  • the housing may include an upper housing, a main housing 11 and a lower housing assembly, and the main housing 11 may be generally formed into a cylindrical shape in which both the top and the bottom are open, and the upper housing and the lower housing assembly respectively Provided at the top and bottom of the main casing 11 together, the three together define an accommodation space for accommodating the above-described motor 2 and the compression mechanism.
  • the specific structure of the housing can also be adapted according to the type of the rotary compressor 100, which is not particularly limited in the present invention.
  • the lower housing assembly of Figures 1 and 2 is the lower housing 12, however, when other components are mounted on the lower housing 12 and the components are located within the housing, that is, the lower housing assembly includes Lower housing 12 and the above components.
  • the compression mechanism includes a cylinder 31, a main bearing 32, and a sub-bearing assembly, the top and the bottom of the cylinder 31 are open, and the main bearing 32 and the sub-bearing assembly are respectively disposed at the top of the cylinder 31.
  • the bottom portion, and the main bearing 32, the sub-bearing assembly and the cylinder 31 define a compression chamber
  • the sub-bearing assembly includes a hub portion 33 1 and a flange portion 332 which are sequentially connected upward in the axial direction, and the hub portion 33 1 and the flange portion 332 are preferably The coaxial arrangement, wherein the lateral dimension of the hub portion 331 is smaller than the lateral dimension of the flange portion 332.
  • the sub-bearing assembly in FIGS. 1 and 2 is the sub-bearing 33, however, when the vent hole is formed on the sub-bearing 33, a muffler may be disposed on the side of the sub-bearing 33 away from the cylinder. (not shown), in other words, the sub-bearing assembly includes a sub-bearing 33 and a muffler.
  • the present application is based on the discovery and recognition of the following facts and problems by the inventors:
  • the inventors have found that the refrigerant (compressed as an oil and gas mixture) compressed in the compression chamber from the main bearing 32 when the rotary compressor 100 is in operation
  • the vent hole is discharged, and at this time, the oil particles generated by the oil surface of the oil pool 13 are disturbed and splashed in the vicinity of the vent hole, and the refrigerant flows into the casing through the gap between the stator and the rotor of the motor 2
  • the refrigerating machine oil deposited by other factors such as the filter of the motor 2 is returned to the oil pool 13 at the bottom of the casing through the gap between the stator and the inner wall of the casing, and the remaining oil particles continue.
  • the compressor Moving upwards together with the gaseous refrigerant through the exhaust port at the top of the housing, for example, entering the air conditioning system, and finally following the refrigerant together into the compression chamber through the suction port 31 of the housing for the next cycle.
  • the refrigerating machine oil near the bottom of the oil pool 13 is pumped upward by the oiling blade in the center oil hole 341 of the crankshaft of the compression mechanism, and the respective moving parts of the compression mechanism are lubricated, and finally passed.
  • the spiral oil groove provided on the main bearing 32 discharges the compression mechanism, and most of the refrigerator thereafter The oil flows downward toward the oil pool 13, and a small portion follows the refrigerant discharged from the compression chamber and flows upward.
  • the refrigerating machine oil returning from the upper portion of the motor 2 is heated by the motor 2, and the temperature is high.
  • the refrigerating machine oil flowing from the main bearing 32 for lubricating the moving parts is absorbed by a large amount of friction heat, and the temperature is also higher. high.
  • These two parts of the higher temperature refrigerating machine oil flow down together to the oil pool 13, and heat transfer downward.
  • the refrigerating machine oil in the lower part of the oil pool 13 exchanges heat with the outside of the casing through the casing, so that its own temperature is low.
  • the density of the refrigerating machine oil has a certain relationship with the temperature: the higher the temperature, the lower the density, so the refrigerating machine oil with higher temperature in the upper part of the oil pool 13 "floats" on the lower temperature of the refrigerating machine oil, when the higher temperature refrigerating machine oil When the temperature drops, this part of the refrigerating machine oil also sinks due to the increase in density.
  • the higher temperature refrigeration oil is always “floating" on the upper layer of the oil pool 13, and the low temperature refrigeration oil is always “deposited” in the lower portion of the oil pool 13.
  • This temperature difference of the refrigerating machine oil in the oil pool 13 is generally about 5 ° C to 10 ° C, or even larger.
  • the amount of refrigerant dissolved in the refrigerating machine oil has a corresponding relationship with the pressure temperature: the higher the temperature, the smaller the solubility of the refrigerant, the viscosity of the refrigerating machine oil increases, and the reliability increases. That is, the lower the temperature, the greater the solubility of the refrigerant, and the lower the solubility viscosity of the refrigerating machine oil, so that the reliability of the rotary compressor 100 is lowered.
  • the refrigerating machine oil in the lower portion of the oil pool 13 is relatively low in temperature, so that the refrigerant discharged from the compression chamber is largely dissolved in the portion of the refrigerating machine oil, thereby reducing the efficiency of the rotary compressor 100, and because of the refrigerating machine oil
  • the reduced solubility viscosity is unfavorable for lubrication between the moving parts of the compression mechanism, the friction loss is severe, the noise is large, and the service life of the rotary compressor 100 is lowered.
  • reducing the amount of refrigerant oil in the oil pool 13 in the rotary compressor 100 can reduce the amount of refrigerant dissolved in the refrigerating machine oil in the rotary compressor 100, thereby reducing the refrigerant in the air conditioning system.
  • the amount of encapsulation, which is a flammable refrigerant with strict requirements for the amount of refrigerant enclosed, is extremely important.
  • crank oil suction portion ie, the lower end of the crankshaft
  • the crank oil suction portion is gathered to relatively high temperature of the refrigerating machine oil, thereby improving the dissolution viscosity of the refrigerating machine oil for lubrication, improving the lubrication state between the moving parts, thereby reducing refrigerant leakage and improving energy efficiency, and
  • the reliability of the rotary compressor 100 can also be improved. This can be achieved by properly controlling the distance of the bottom of the compressor from the lower end of the crankshaft.
  • P1 and P2 respectively satisfy:
  • H2 is the sub-bearing assembly (e.g., the sub-bearing 33 of Figures 1 and 2)
  • the height in the up and down direction H3 is the edge of the lower surface of the flange portion 332 and the lower case group
  • the vertical distance between the bottom wall of the piece e.g, the bottom wall of the lower case 12 in Figures 1 and 2) (i.e., between the edge of the lower surface of the flange portion 332 and the projection of the edge on the bottom wall of the housing)
  • H4 is the height of the cylinder 31 in the up and down direction (i.e., the thickness of the
  • the distance H1 between the lower surface of the hub portion 331 of the sub-bearing 33 and the bottom wall of the housing should be minimized, and the edge of the lower surface of the flange portion 332 of the sub-bearing 33 and the bottom wall of the housing should be minimized.
  • the vertical distance between the two is H3.
  • the lower casing 12 includes a boss portion and a connecting portion, and the boss portion may be formed to protrude downward from the center of the lower casing 12, and the connecting portion is connected to the boss portion.
  • the plane in which the connecting portion is located is higher than the bottom surface of the boss portion, and the boss portion is vertically opposed to the hub portion 331, at which time HI is the vertical between the center of the lower surface of the hub portion 331 and the bottom wall of the boss portion.
  • the distance H3 is the vertical distance between the edge of the lower surface of the flange portion 332 and the upper surface of the connecting portion.
  • the invention is not limited thereto, and the bottom surface of the lower casing 12 may also be formed in a plane.
  • the change in the amount of refrigerant enclosed is similar to the above change.
  • the energy efficiency ratio (EER) is the coefficient of cooling performance of the air conditioner, also known as the energy efficiency ratio, which represents the unit power cooling capacity of the air conditioning system.
  • EER the energy efficiency ratio
  • the system absorbs more heat in the system or consumes less electricity from the compressor.
  • the distance between the lower end of the crankshaft and the bottom wall of the casing is substantially equal to the above-described distance H1
  • This distance will directly affect the oil supply capacity and quality of the crankshaft. For example, if the distance HI is too small, due to the disturbance of the rotation of the oiling blade, the refrigeration oil at the lower end of the center oil hole 341 may have foam, the quality of the oil supply may be affected, and the oil supply amount may have a relatively large influence.
  • the oil supply capacity of the crankshaft is improved first and then stabilized.
  • the oil supply capacity is greater than 2
  • the lubrication can be effectively ensured to ensure the reliability of the rotary compressor 100. Therefore, from the viewpoint of the reliability of the rotary compressor 100, the value of P2 must be larger than a certain value, that is, in the case where the thickness of the cylinder 31 remains unchanged, The vertical distance between the edge of the lower surface of the flange portion 332 of the bearing 33 and the bottom wall of the housing may not be too close.
  • the bottom of the casing such as the lower casing 12
  • the refrigeration oil content of the refrigeration oil in the oil pool 13 in the rotary compressor 100 is changed, thereby reducing the amount of refrigerant dissolved in the refrigeration oil, thereby reducing the system.
  • the amount of refrigerant enclosed By properly designing the lower casing 12, the quality of the oil supply and the refrigerating machine oil can be better improved, the lubrication can be improved, and the energy efficiency and reliability of the rotary compressor 100 can be improved.
  • the sub-bearing 33 may be away from the cylinder 31.
  • One side is provided with a muffler, and H3 is the vertical distance between the muffler and the bottom of the housing.
  • the temperature in the oil pool 13 is increased, so that the refrigerant content in the refrigerating machine oil dissolved in the oil pool is reduced, and the refrigerant encapsulation amount in the air conditioning system is reduced (that is, the same refrigerant encapsulation amount is reduced).
  • the energy efficiency of the system is improved, and the dissolution viscosity of the refrigerating machine oil is increased, and the reliability of the rotary compressor 100 is increased.
  • discharge volume of the compression chamber means that the inner end of the slide of the compression mechanism abuts against the piston in the compression chamber, and the slide is completely housed in the slide groove of the cylinder 31, and is compressed.
  • the direction “inside” refers to the direction toward the center of the cylinder 31.
  • the lower casing 12 when the discharge volume of the compression chamber is large (i.e., greater than 25 cm 3 / rev ), by designing P2 to a smaller range, for example, when the height of the cylinder 31 remains unchanged, the lower casing 12 is When the bottom wall is closer to the flange portion 332, the temperature of the refrigerating machine oil in the oil pool is higher, which can further reduce the amount of refrigerant dissolved in the refrigerating machine oil in the rotary compressor 100, reduce the amount of refrigerant enclosed in the air conditioning system, and ensure rotation.
  • the compressor 100 is supplied with oil and oil quality, so that the performance of the rotary compressor 100 can be further improved, and the reliability of the rotary compressor 100 can be improved.
  • the refrigerant for the refrigeration cycle in the rotary compressor 100 is flammable, and may be, for example, a HC-based flammable refrigerant, but is not limited thereto.
  • HC-type flammable refrigerants are well known to those skilled in the art and will not be described in detail herein.
  • the above object can be well achieved by designing a reasonable size of the bottom of the casing and the size of the rotary compressor 100.
  • reasonable numerical ranges of Hl, H2, H3 and H4 are obtained, so that less refrigerant is dissolved in the refrigerator oil in the casing, and the oil supply capacity of the rotary compressor 100 is ensured and the reliability is improved.
  • the air conditioning system has a small amount of refrigerant enclosed and improved energy efficiency.

Abstract

A rotary compressor (100) comprises a housing, a motor (2), and a compressing mechanism. The motor (2) is disposed in the housing. The housing comprises a lower housing assembly (12). The compressing mechanism is connected to the motor (2), and comprises an air cylinder (31), a main bearing (32), and an auxiliary bearing assembly (33). The auxiliary bearing assembly (33) comprises a hub portion (331) and a flange portion (332). The lateral size of the hub portion (331) is smaller than that of the flange portion (332). P1 and P2 separately satisfy: 0.1≤P1≤1.5 and 0.06≤P2≤1.1, wherein P1=H1/H2, P2=H3/H4, H1 indicates a vertical distance from the center of the lower surface of the hub portion (331) to the bottom wall of the lower housing assembly (12), H2 indicates the height of the auxiliary bearing assembly (33) in the vertical direction, H3 indicates a vertical distance from the edge of the lower surface of the flange portion (332) to the bottom wall of the lower housing assembly, and H4 indicates the height of the air cylinder (31) in the vertical direction.

Description

旋转式压缩机 技术领域  Rotary compressor
本发明涉及制冷设备领域, 尤其是涉及一种旋转式压缩机。 背景技术  The present invention relates to the field of refrigeration equipment, and more particularly to a rotary compressor. Background technique
相关技术中指出, 旋转式压缩机压缩后的部分冷媒会溶入其油池的冷冻机油内, 这 样会使得冷冻机油溶解粘度降低, 从而降低了旋转式压缩机内运动部件的润滑条件, 从 而降低了旋转式压缩机的可靠性和工作效率。 发明内容  According to the related art, a part of the refrigerant compressed by the rotary compressor is dissolved in the refrigeration oil of the oil pool, which causes the viscosity of the refrigeration oil to be reduced, thereby reducing the lubrication condition of the moving parts in the rotary compressor, thereby reducing the lubrication condition. The reliability and working efficiency of the rotary compressor. Summary of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。 为此, 本发明的一个目的在 于提出一种旋转式压缩机,可以减少其油池内溶于冷冻机油中的冷媒量,减少空调系统 冷媒封入量, 也可以保证旋转式压缩机供油量及供油品质, 从而可以提高旋转式压缩机 性能, 改善旋转式压缩机可靠性。  The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, an object of the present invention is to provide a rotary compressor capable of reducing the amount of refrigerant dissolved in the refrigerating machine oil in the oil pool, reducing the amount of refrigerant enclosed in the air conditioning system, and also ensuring the supply amount and supply of the rotary compressor. The quality of the oil improves the performance of the rotary compressor and improves the reliability of the rotary compressor.
根据本发明的旋转式压缩机, 包括: 壳体, 所述壳体内具有油池, 所述壳体包括下 壳体组件; 电机,所述电机设在所述壳体内;压缩机构,所述压缩机构与所述电机相连, 所述压缩机构包括气缸、主轴承和副轴承组件,所述主轴承和副轴承组件分别设在所述 气缸的顶部和底部且与所述气缸限定出压缩腔,所述副轴承组件包括沿轴向依次向上相 连的轮毂部和法兰部, 所述轮毂部的横向尺寸小于所述法兰部的横向尺寸, 其中 Pl、 P2分别满足: 0.1≤P1≤1.5, 0.06<P2<1.1 , 其中, P1=H1/H2, P1=H3/H4, 所述 HI为所 述轮毂部下表面的中心与所述下壳体组件底壁之间的垂直距离, 所述 H2为所述副轴承 组件在上下方向上的高度, 所述 H3为所述法兰部的下表面的边缘与所述下壳体组件底 壁之间的垂直距离, 所述 H4为所述气缸在上下方向上的高度。  A rotary compressor according to the present invention includes: a housing having an oil pool therein, the housing including a lower housing assembly; a motor, the motor being disposed in the housing; a compression mechanism, the compression a mechanism is coupled to the motor, the compression mechanism including a cylinder, a main bearing and a sub-bearing assembly, the main bearing and the sub-bearing assembly being respectively disposed at a top and a bottom of the cylinder and defining a compression chamber with the cylinder, The sub-bearing assembly includes a hub portion and a flange portion that are sequentially connected upward in the axial direction, and a lateral dimension of the hub portion is smaller than a lateral dimension of the flange portion, wherein P1 and P2 respectively satisfy: 0.1≤P1≤1.5, 0.06 <P2<1.1, where P1=H1/H2, P1=H3/H4, the HI is the vertical distance between the center of the lower surface of the hub portion and the bottom wall of the lower casing assembly, and the H2 is The height of the sub-bearing assembly in the up-and-down direction, the H3 is a vertical distance between the edge of the lower surface of the flange portion and the bottom wall of the lower casing assembly, and the H4 is the cylinder in the up and down direction The height above.
根据本发明的旋转式压缩机, 油池内的温度得到了提高, 从而溶于油池的冷冻机油 中的冷媒含量减少, 空调系统中冷媒封入量减少, 同时提高了冷冻机油的溶解粘度, 增 加了旋转式压缩机的可靠性。  According to the rotary compressor of the present invention, the temperature in the oil pool is increased, so that the refrigerant content in the refrigerating machine oil dissolved in the oil pool is reduced, the refrigerant encapsulation amount in the air conditioning system is reduced, and the dissolution viscosity of the refrigerating machine oil is increased, and the increase is increased. The reliability of rotary compressors.
可选地, 所述下壳体组件具有向下凸出的凸起部, 所述凸起部与所述轮毂部上下相 对。  Optionally, the lower housing assembly has a downwardly projecting projection that is vertically opposed to the hub portion.
或者可选地, 所述下壳体组件的底面形成为平面。  Or alternatively, the bottom surface of the lower housing assembly is formed as a flat surface.
进一歩地, 当所述压缩腔的排出容积小于等于 25cm3/rev时, Pl、 P2进一歩满足: 0.1<P1<1.0, 0.08≤P2<0.8; 当所述压缩腔的排出容积大于 25cm3/rev时, Pl、 P2进一步 满足: 0.1<P1<1 0, 0,06≤P2≤0+4。 Further, when the discharge volume of the compression chamber is less than or equal to 25 cm 3 / rev , Pl and P2 are further satisfied: 0.1<P1<1.0, 0.08≤P2<0.8; When the discharge volume of the compression chamber is greater than 25 cm 3 /rev, Pl, P2 further satisfy: 0.1 < P1 < 1 0, 0, 06 ≤ P2 ≤ 0 + 4.
可选地, 所述旋转式压缩机内用于制冷循环的冷媒是 HC类可燃冷媒。  Optionally, the refrigerant used in the refrigeration cycle in the rotary compressor is a HC-based flammable refrigerant.
本发明的附加方面和优点将在下面的描述中部分给出, 部分将从下面的描述中变得 明显, 或通过本发明的实践了解到。 附图说明  The additional aspects and advantages of the invention will be set forth in part in the description which follows. DRAWINGS
本发明的上述和 /或附加的方面和优点从结合下面附图对实施例的描述中将变得明 显和容易理解, 其中:  The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from
图 1是根据本发明实施例的旋转式压缩机的局部示意图;  1 is a partial schematic view of a rotary compressor in accordance with an embodiment of the present invention;
图 2是图 1中所示的旋转式压縮机的另一个示意图;  Figure 2 is another schematic view of the rotary compressor shown in Figure 1;
图 3是图 1中所示的旋转式压缩机内溶于油池中的冷媒含量与 Pl、 Ρ2的关系图; 图 4是根据本发明实施例的系统能效及能力与 Pl、 Ρ2的关系图;  3 is a diagram showing the relationship between the refrigerant content dissolved in the oil bath and the P1 and Ρ2 in the rotary compressor shown in FIG. 1. FIG. 4 is a diagram showing the relationship between the energy efficiency and the capacity of the system and P1 and Ρ2 according to an embodiment of the present invention. ;
图 5是图 1中所示的旋转式压缩机的曲轴的供油能力与 Ρ2的关系图;  Figure 5 is a diagram showing the relationship between the oil supply capacity of the crankshaft of the rotary compressor shown in Figure 1 and Ρ2;
图 6是图 1中所示的旋转式压缩机的性能系数与 Ρ2的关系图;  Figure 6 is a graph showing the relationship between the coefficient of performance of the rotary compressor shown in Figure 1 and Ρ2;
图 7是根据本发明实施例的旋转式压缩机内溶于油池中的冷媒含量、 系统能效比、 供油能力以及性能系数与 Ρ2的关系图。 具体实施方式  Figure 7 is a graph showing the relationship between the refrigerant content, the system energy efficiency ratio, the oil supply capacity, and the coefficient of performance and the coefficient of performance of the rotary compressor in a rotary compressor according to an embodiment of the present invention. detailed description
下面详细描述本发明的实施例, 所述实施例的示例在附图中示出, 其中自始至终相 同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附 图描述的实施例是示例性的, 仅用于解释本发明, 而不能理解为对本发明的限制。  The embodiments of the present invention are described in detail below, and the examples of the embodiments are illustrated in the drawings, wherein the same or similar reference numerals are used to refer to the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the drawings are intended to be illustrative only and not to limit the invention.
在本发明的描述中, 需要理解的是, 术语"中心"、 "横向"、 "高度"、 "厚度"、 "上"、 In the description of the present invention, it is to be understood that the terms "center", "lateral", "height", "thickness", "upper",
"下"、 "左"、 "右"、 "竖直"、 "水平"、 "顶"、 "底"、 "内"、 "外"、 "轴向"、 "径向"、 "周 向"等指示的方位或位置关系为基于附图所示的方位或位置关系, 仅是为了便于描述本 发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、 以特定的 方位构造和操作, 因此不能理解为对本发明的限制。 "Bottom", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inside", "Outside", "Axial", "Radial", "Circumferential" The orientation or positional relationship of the instructions is based on the orientation or positional relationship shown in the drawings, and is merely for the convenience of the description of the invention and the simplified description, rather than indicating or implying that the device or component referred to has a specific orientation, The orientation and construction of the orientation are not to be construed as limiting the invention.
在本发明的描述中, 需要说明的是, 除非另有明确的规定和限定, 术语"安装"、 "相 连"、 "连接 "应做广义理解, 例如, 可以是固定连接, 也可以是可拆卸连接, 或一体地 连接; 可以是直接相连, 也可以通过中间媒介间接相连, 可以是两个元件内部的连通。 对于本领域的普通技术人员而言, 可以具体情况理解上述术语在本发明中的具体含义。 下面参考图 1-图 7描述根据本发明实施例的旋转式压缩机 100。 In the description of the present invention, it should be noted that the terms "installation", "connected", and "connected" are to be understood broadly, and may be fixed or detachable, for example, unless otherwise explicitly defined and defined. Connected, or connected in one piece; can be directly connected, or indirectly connected through an intermediate medium, and can be internal to the two elements. The specific meanings of the above terms in the present invention can be understood in the specific circumstances by those skilled in the art. A rotary compressor 100 according to an embodiment of the present invention will be described below with reference to Figs.
如图 1和图 2所示, 根据本发明实施例的旋转式压縮机 100, 包括壳体、 电机 2以 及压缩机构。  As shown in Figs. 1 and 2, a rotary compressor 100 according to an embodiment of the present invention includes a housing, a motor 2, and a compression mechanism.
参照图 1和图 2, 壳体竖直布置, 此时壳体的中心轴线与其放置平面垂直, 电机 2 和压缩机构均设在壳体内, 电机 2与压缩机构相连, 以驱动压缩机构对进入到压缩机构 的压缩腔内的冷媒进行压缩, 壳体内的底部具有油池 13, 油池 13内的润滑油例如冷冻 机油可以进入压縮机构的各个运动部件以对各个运动部件进行润滑。  Referring to Figures 1 and 2, the housing is vertically arranged, wherein the central axis of the housing is perpendicular to its placement plane, the motor 2 and the compression mechanism are both disposed within the housing, and the motor 2 is coupled to the compression mechanism to drive the compression mechanism into the housing. The refrigerant in the compression chamber of the compression mechanism is compressed, and the bottom of the casing has an oil pool 13, and lubricating oil in the oil pool 13, such as refrigeration oil, can enter various moving parts of the compression mechanism to lubricate the respective moving parts.
可以理解, 壳体可以包括上壳体、 主壳体 1 1和下壳体组件, 主壳体 1 1可以大体形 成为顶部和底部均敞开的圆筒形, 上壳体和下壳体组件分别设在主壳体 1 1的顶部和底 部, 这三者共同限定出用于容纳上述电机 2和压缩机构的容纳空间。 当然, 壳体的具体 结构还可以根据不同的旋转式压缩机 100的类型而适应性改变,本发明对此不作特殊限 定。 值得注意的是, 图 1和图 2中的下壳体组件为下壳体 12, 然而, 当下壳体 12上安 装有其它部件且该部件位于壳体内时, 也就是说, 下壳体组件包括下壳体 12和上述部 件。  It can be understood that the housing may include an upper housing, a main housing 11 and a lower housing assembly, and the main housing 11 may be generally formed into a cylindrical shape in which both the top and the bottom are open, and the upper housing and the lower housing assembly respectively Provided at the top and bottom of the main casing 11 together, the three together define an accommodation space for accommodating the above-described motor 2 and the compression mechanism. Of course, the specific structure of the housing can also be adapted according to the type of the rotary compressor 100, which is not particularly limited in the present invention. It is noted that the lower housing assembly of Figures 1 and 2 is the lower housing 12, however, when other components are mounted on the lower housing 12 and the components are located within the housing, that is, the lower housing assembly includes Lower housing 12 and the above components.
具体地, 如图 1和图 2所示, 压缩机构包括气缸 3 1、 主轴承 32和副轴承组件, 气 缸 31的顶部和底部均敞开, 主轴承 32和副轴承组件分别设在气缸 31的顶部和底部, 且主轴承 32、 副轴承组件与气缸 31限定出压缩腔, 副轴承组件包括沿轴向依次向上相 连的轮毂部 33 1和法兰部 332, 轮毂部 33 1和法兰部 332优选同轴设置, 其中, 轮毂部 331的横向尺寸小于法兰部 332的横向尺寸。 这里, 需要说明的是, 图 1和图 2中的副 轴承组件为副轴承 33, 然而, 当排气孔形成在副轴承 33上时, 可以在副轴承 33的远 离气缸的一侧设置消音器(图未示出) , 换言之, 副轴承组件包括副轴承 33和消音器。  Specifically, as shown in FIGS. 1 and 2, the compression mechanism includes a cylinder 31, a main bearing 32, and a sub-bearing assembly, the top and the bottom of the cylinder 31 are open, and the main bearing 32 and the sub-bearing assembly are respectively disposed at the top of the cylinder 31. And the bottom portion, and the main bearing 32, the sub-bearing assembly and the cylinder 31 define a compression chamber, and the sub-bearing assembly includes a hub portion 33 1 and a flange portion 332 which are sequentially connected upward in the axial direction, and the hub portion 33 1 and the flange portion 332 are preferably The coaxial arrangement, wherein the lateral dimension of the hub portion 331 is smaller than the lateral dimension of the flange portion 332. Here, it is to be noted that the sub-bearing assembly in FIGS. 1 and 2 is the sub-bearing 33, however, when the vent hole is formed on the sub-bearing 33, a muffler may be disposed on the side of the sub-bearing 33 away from the cylinder. (not shown), in other words, the sub-bearing assembly includes a sub-bearing 33 and a muffler.
本申请是基于发明人对以下事实和问题的发现与认知作出的: 发明人发现, 旋转式压 缩机 100运行时, 在压缩腔内压缩后的冷媒 (为油气混合物) 从主轴承 32上的排气孔 排出, 此时会将在排气孔附近因油池 13的油面扰动、 飞溅而产生的油粒一起带出, 这 些冷媒经过电机 2的定子和转子之间的间隙流向壳体内的上部空间,在此过程中, 因电 机 2 过滤等其他因素而沉积下来的冷冻机油通过定子与壳体的内壁之间的间隙回流到 壳体底部的油池 13中, 而剩下的油粒继续与气态冷媒一起向上运动通过壳体顶部的排 气口排出壳体外,例如进入空调系统,最后跟随冷媒又一起通过壳体的吸气口 3 1 1进入 压缩腔内, 进行下一循环。 而在压缩机中, 油池 13底部附近的冷冻机油在压缩机构的 曲轴的中心油孔 341内的上油叶片的作用下, 向上泵油, 并对压缩机构的各个运动部件 进行润滑, 最后通过设置在主轴承 32上的螺旋油槽排出压缩机构, 此后大部分冷冻机 油向下流向油池 13, 少部分跟随从压缩腔排出的冷媒, 向上流向流动。 The present application is based on the discovery and recognition of the following facts and problems by the inventors: The inventors have found that the refrigerant (compressed as an oil and gas mixture) compressed in the compression chamber from the main bearing 32 when the rotary compressor 100 is in operation The vent hole is discharged, and at this time, the oil particles generated by the oil surface of the oil pool 13 are disturbed and splashed in the vicinity of the vent hole, and the refrigerant flows into the casing through the gap between the stator and the rotor of the motor 2 In the upper space, in the process, the refrigerating machine oil deposited by other factors such as the filter of the motor 2 is returned to the oil pool 13 at the bottom of the casing through the gap between the stator and the inner wall of the casing, and the remaining oil particles continue. Moving upwards together with the gaseous refrigerant through the exhaust port at the top of the housing, for example, entering the air conditioning system, and finally following the refrigerant together into the compression chamber through the suction port 31 of the housing for the next cycle. In the compressor, the refrigerating machine oil near the bottom of the oil pool 13 is pumped upward by the oiling blade in the center oil hole 341 of the crankshaft of the compression mechanism, and the respective moving parts of the compression mechanism are lubricated, and finally passed. The spiral oil groove provided on the main bearing 32 discharges the compression mechanism, and most of the refrigerator thereafter The oil flows downward toward the oil pool 13, and a small portion follows the refrigerant discharged from the compression chamber and flows upward.
在上述过程中, 从电机 2上部回流的冷冻机油被电机 2加热, 温度较高, 从主轴承 32 流出的用于对运动部件间进行润滑的冷冻机油, 由于吸收了大量摩擦热, 温度也较 高。 这两部分温度较高的冷冻机油共同向下流向油池 13, 并向下进行热传递。 而油池 13下部的冷冻机油会通过壳体与壳体外部换热, 从而使得自身的温度较低。  In the above process, the refrigerating machine oil returning from the upper portion of the motor 2 is heated by the motor 2, and the temperature is high. The refrigerating machine oil flowing from the main bearing 32 for lubricating the moving parts is absorbed by a large amount of friction heat, and the temperature is also higher. high. These two parts of the higher temperature refrigerating machine oil flow down together to the oil pool 13, and heat transfer downward. The refrigerating machine oil in the lower part of the oil pool 13 exchanges heat with the outside of the casing through the casing, so that its own temperature is low.
由于冷冻机油的密度与温度存在一定关系: 温度越高, 密度越小, 因此油池 13 上 部温度较高的冷冻机油"漂浮"在下部温度较低的冷冻机油上,当温度较高的冷冻机油温 度下降时, 这部分冷冻机油也因密度增加而下沉。在整个油路动态循环中, 温度较高的 冷冻机油始终"漂浮"在油池 13上层, 低温冷冻机油始终"沉积"在油池 13下部。 这样, 在油池 13纵向方向就形成了不同温度梯度的冷冻机油层。油池 13中冷冻机油的这种温 度差异一般约在 5 °C〜10°C, 甚至更大。  Because the density of the refrigerating machine oil has a certain relationship with the temperature: the higher the temperature, the lower the density, so the refrigerating machine oil with higher temperature in the upper part of the oil pool 13 "floats" on the lower temperature of the refrigerating machine oil, when the higher temperature refrigerating machine oil When the temperature drops, this part of the refrigerating machine oil also sinks due to the increase in density. In the dynamic cycle of the entire oil circuit, the higher temperature refrigeration oil is always "floating" on the upper layer of the oil pool 13, and the low temperature refrigeration oil is always "deposited" in the lower portion of the oil pool 13. Thus, a refrigerating machine oil layer of different temperature gradients is formed in the longitudinal direction of the oil pool 13. This temperature difference of the refrigerating machine oil in the oil pool 13 is generally about 5 ° C to 10 ° C, or even larger.
因为压缩机内的冷冻机油与冷媒是相溶的, 而冷冻机油中的冷媒溶解量与压力温度 存在对应关系: 温度越高, 冷媒溶解度越小, 冷冻机油溶解粘度增加, 可靠性增加。 也 就是说, 温度越低, 冷媒的溶解度就越大, 冷冻机油的溶解粘度就降低, 从而旋转式压 缩机 100的可靠性就降低。 具体地, 油池 13下部的冷冻机油由于温度较低, 这样从压 缩腔排出的冷媒会较大程度地溶解在这部分冷冻机油中, 从而降低了旋转式压缩机 100 的效率, 且由于冷冻机油的溶解粘度降低, 不利于压缩机构各个运动部件之间的润滑, 摩擦损耗严重, 噪音大, 且降低了旋转式压缩机 100的使用寿命。  Since the refrigerating machine oil in the compressor is compatible with the refrigerant, the amount of refrigerant dissolved in the refrigerating machine oil has a corresponding relationship with the pressure temperature: the higher the temperature, the smaller the solubility of the refrigerant, the viscosity of the refrigerating machine oil increases, and the reliability increases. That is, the lower the temperature, the greater the solubility of the refrigerant, and the lower the solubility viscosity of the refrigerating machine oil, so that the reliability of the rotary compressor 100 is lowered. Specifically, the refrigerating machine oil in the lower portion of the oil pool 13 is relatively low in temperature, so that the refrigerant discharged from the compression chamber is largely dissolved in the portion of the refrigerating machine oil, thereby reducing the efficiency of the rotary compressor 100, and because of the refrigerating machine oil The reduced solubility viscosity is unfavorable for lubrication between the moving parts of the compression mechanism, the friction loss is severe, the noise is large, and the service life of the rotary compressor 100 is lowered.
由此可知, 减少旋转式压缩机 100内油池 13中温度偏小的冷冻机油, 就可以很好 地减少旋转式压缩机 100内溶于冷冻机油中的冷媒量,从而减少空调系统中的冷媒封入 量, 这对于冷媒封入量有着严格要求的可燃冷媒是极为重要的。  It can be seen that reducing the amount of refrigerant oil in the oil pool 13 in the rotary compressor 100 can reduce the amount of refrigerant dissolved in the refrigerating machine oil in the rotary compressor 100, thereby reducing the refrigerant in the air conditioning system. The amount of encapsulation, which is a flammable refrigerant with strict requirements for the amount of refrigerant enclosed, is extremely important.
从而, 使曲轴吸油处 (即曲轴的下端) 聚集相对较高温度的冷冻机油, 这样可以提 高进行润滑的冷冻机油的溶解粘度,改善运动部件间润滑状态,从而可以减少冷媒泄漏, 提高能效, 另外, 旋转式压缩机 100的可靠性也可以得到改善。这可以通过合理控制压 缩机的底部离曲轴下端的距离来实现。  Therefore, the crank oil suction portion (ie, the lower end of the crankshaft) is gathered to relatively high temperature of the refrigerating machine oil, thereby improving the dissolution viscosity of the refrigerating machine oil for lubrication, improving the lubrication state between the moving parts, thereby reducing refrigerant leakage and improving energy efficiency, and The reliability of the rotary compressor 100 can also be improved. This can be achieved by properly controlling the distance of the bottom of the compressor from the lower end of the crankshaft.
具体地, 如图 2所示, P1、 P2分别满足:  Specifically, as shown in FIG. 2, P1 and P2 respectively satisfy:
0.1≤P1≤1.5, 0.06<P2<1.1  0.1 ≤ P1 ≤ 1.5, 0.06 < P2 < 1.1
其中, P1=H1/H2, P2=H3/H4 , HI为轮毂部 331下表面的中心与下壳体组件底壁(例 如, 图 1和图 2中下壳体 12的底壁) 之间的垂直距离 (即轮毂部 331下表面的中心与 该中心在壳体的底壁上的投影之间的垂直距离) , H2为副轴承组件 (例如, 图 1和图 2中的副轴承 33 ) 在上下方向上的高度, H3为法兰部 332的下表面的边缘与下壳体组 件底壁 (例如, 图 1和图 2中下壳体 12的底壁) 之间的垂直距离 (即法兰部 332下表 面的边缘与该边缘在壳体的底壁上的投影之间的垂直距离), H4为气缸 31在上下方向 上的高度 (即气缸 3 1的厚度) 。 Wherein P1=H1/H2, P2=H3/H4, HI is between the center of the lower surface of the hub portion 331 and the bottom wall of the lower casing assembly (for example, the bottom wall of the lower casing 12 in FIGS. 1 and 2) The vertical distance (i.e., the vertical distance between the center of the lower surface of the hub portion 331 and the projection of the center on the bottom wall of the housing), H2 is the sub-bearing assembly (e.g., the sub-bearing 33 of Figures 1 and 2) The height in the up and down direction, H3 is the edge of the lower surface of the flange portion 332 and the lower case group The vertical distance between the bottom wall of the piece (eg, the bottom wall of the lower case 12 in Figures 1 and 2) (i.e., between the edge of the lower surface of the flange portion 332 and the projection of the edge on the bottom wall of the housing) The vertical distance), H4 is the height of the cylinder 31 in the up and down direction (i.e., the thickness of the cylinder 31).
参照图 2并结合图 3-图 7, 通过调整壳体的底壁与副轴承 33、 气缸 31之间的距离 关系以及副轴承 33和气缸 31 自身的尺寸, 通过试验得出, 如图 3所示, 冷冻机油中溶 解的冷媒含量随着 Pl、 P2数值的增加而增加, 换言之, 当 Pl、 P2较小时, 冷冻机油 中溶解的冷媒含量较小,例如当副轴承 33和气缸 3 1的高度不变时,应当尽量减小副轴 承 33的轮毂部 331的下表面与壳体的底壁之间的距离 Hl,以及副轴承 33的法兰部 332 的下表面的边缘与壳体底壁之间的垂直距离 H3。  Referring to Fig. 2 and in conjunction with Figs. 3-7, by adjusting the distance relationship between the bottom wall of the casing and the sub-bearing 33, the cylinder 31, and the size of the sub-bearing 33 and the cylinder 31 itself, it is obtained through experiments. It is shown that the amount of refrigerant dissolved in the refrigerating machine oil increases as the values of P1 and P2 increase. In other words, when P1 and P2 are small, the amount of refrigerant dissolved in the refrigerating machine oil is small, for example, when the height of the sub-bearing 33 and the cylinder 31 is high. When not changing, the distance H1 between the lower surface of the hub portion 331 of the sub-bearing 33 and the bottom wall of the housing should be minimized, and the edge of the lower surface of the flange portion 332 of the sub-bearing 33 and the bottom wall of the housing should be minimized. The vertical distance between the two is H3.
优选地, 如图 2和图 3所示, 下壳体 12包括凸起部和连接部, 凸起部可以由下壳 体 12的中心处向下凸出形成, 连接部连接在凸起部的外周上, 且连接部所在的平面高 于凸起部的底面, 凸起部与轮毂部 331上下相对, 此时 HI为轮毂部 331的下表面的中 心与凸起部的底壁之间的垂直距离, H3为法兰部 332的下表面的边缘与连接部的上表 面之间的垂直距离。 当然, 本发明不限于此, 下壳体 12的底面还可以形成为平面。  Preferably, as shown in FIGS. 2 and 3, the lower casing 12 includes a boss portion and a connecting portion, and the boss portion may be formed to protrude downward from the center of the lower casing 12, and the connecting portion is connected to the boss portion. On the outer circumference, the plane in which the connecting portion is located is higher than the bottom surface of the boss portion, and the boss portion is vertically opposed to the hub portion 331, at which time HI is the vertical between the center of the lower surface of the hub portion 331 and the bottom wall of the boss portion. The distance H3 is the vertical distance between the edge of the lower surface of the flange portion 332 and the upper surface of the connecting portion. Of course, the invention is not limited thereto, and the bottom surface of the lower casing 12 may also be formed in a plane.
进一步地, 从图 3中还可以看出, 当 P1、 P2较小时, 冷冻机油中溶解的冷媒含量 增加的幅度不大, 当 Pl、 P2增加到某一数值时, 冷冻机油中溶解的冷媒含量增加的幅 度较大。  Further, it can be seen from FIG. 3 that when P1 and P2 are small, the amount of refrigerant dissolved in the refrigerating machine oil is not increased greatly, and when P1 and P2 are increased to a certain value, the amount of refrigerant dissolved in the refrigerating machine oil is small. The increase is larger.
在空调系统中, 冷媒封入量的变化关系与上述变化相近。 在保证系统冷媒封入量不 变的情况下, 系统能效 (EER, Energy Efficiency Ratio, 即空调器的制冷性能系数, 也 称能效比, 表示空调系统的单位功率制冷量。 EER值越高, 表示空调系统中蒸发吸收 较多的热量或压缩机所耗的电较少) 及能力随 Pl、 P2的变化趋势如图 4所示, 从图中 可以看出, 当 P1、 P2较大时, 旋转式压缩机 100内被冷冻机油溶解的冷媒含量增加, 系统中用于制冷循环的冷媒量减少,系统能力有所下降,空调系统能效也受到一定影响, 相比而言, 当 Pl、 P2较小时, 系统能效及能力较高。  In the air conditioning system, the change in the amount of refrigerant enclosed is similar to the above change. In the case of ensuring that the amount of refrigerant enclosed in the system is constant, the energy efficiency ratio (EER) is the coefficient of cooling performance of the air conditioner, also known as the energy efficiency ratio, which represents the unit power cooling capacity of the air conditioning system. The higher the EER value, the air conditioner. The system absorbs more heat in the system or consumes less electricity from the compressor.) The ability to change with Pl and P2 is shown in Figure 4. As can be seen from the figure, when P1 and P2 are large, the rotary type The amount of refrigerant dissolved in the compressor oil in the compressor 100 is increased, the amount of refrigerant used in the refrigeration cycle in the system is reduced, the system capacity is decreased, and the energy efficiency of the air conditioning system is also affected, in contrast, when Pl, P2 are small, The system has high energy efficiency and capability.
在壳体内部, 由于曲轴的下端面与副轴承 33的下端面 (即轮毂部 331 的下端面) 通常大致平齐, 曲轴的下端与壳体的底壁之间的距离大致等于上述距离 Hl, 该距离会 直接影响曲轴的供油能力及质量。例如,距离 HI太小, 由于上油叶片旋转的扰动作用, 中心油孔 341的下端处的冷冻机油会存在泡沫,供油的质量会受到影响, 且供油量也会 有比较大的影响。 另外, 在旋转式压缩机 100中, 由于结构、 设计等因素的约束决定了 对供油能力的要求, 因此, 也必须考虑这些因素对供油能力的影响。 如图 5所示, 随着 P2的增加, 曲轴的供油能力先是得到改善、 后趋于稳定, 在供油能力大于 2级时, 才 能有效保证润滑,保证旋转式压缩机 100的可靠性, 因此从旋转式压缩机 100可靠性角 度考虑, P2的数值必须大于某一定值, 即在气缸 31的厚度保持不变的情况下, 副轴承 33 的法兰部 332的下表面的边缘与壳体底壁之间的垂直距离不能太近。 这里, 需要说 明的是, 图 5 中的" 1 级", "2 级", "3 级"可以表示曲轴的供油量分别为 10ml/min、 20ml/min、 50ml/min, 当然, 本发明不限于此, 曲轴的供油量等级还可以根据实际要求 具体划分, 本发明对此不作特殊限定。 Inside the casing, since the lower end surface of the crankshaft and the lower end surface of the sub-bearing 33 (i.e., the lower end surface of the hub portion 331) are generally substantially flush, the distance between the lower end of the crankshaft and the bottom wall of the casing is substantially equal to the above-described distance H1, This distance will directly affect the oil supply capacity and quality of the crankshaft. For example, if the distance HI is too small, due to the disturbance of the rotation of the oiling blade, the refrigeration oil at the lower end of the center oil hole 341 may have foam, the quality of the oil supply may be affected, and the oil supply amount may have a relatively large influence. Further, in the rotary compressor 100, since the constraints on the structure, design, and the like determine the requirements for the oil supply capacity, it is also necessary to consider the influence of these factors on the oil supply capability. As shown in Figure 5, with the increase of P2, the oil supply capacity of the crankshaft is improved first and then stabilized. When the oil supply capacity is greater than 2, The lubrication can be effectively ensured to ensure the reliability of the rotary compressor 100. Therefore, from the viewpoint of the reliability of the rotary compressor 100, the value of P2 must be larger than a certain value, that is, in the case where the thickness of the cylinder 31 remains unchanged, The vertical distance between the edge of the lower surface of the flange portion 332 of the bearing 33 and the bottom wall of the housing may not be too close. Here, it should be noted that "1st grade", "2 grade" and "3 grade" in FIG. 5 may indicate that the oil supply amount of the crankshaft is 10 ml/min, 20 ml/min, 50 ml/min, respectively, of course, the present invention The present invention is not limited thereto, and the oil supply level of the crankshaft may be specifically divided according to actual requirements.
因 P2与旋转式压缩机 100的供油能力存在一定关系, 当供油能力较小时, 运动部 件间的冷冻机油不足, 润滑、 密封变差, 配合部件间的冷媒泄漏增加, 摩擦副之间的摩 擦系数增加 、 阻力增加, 从而导致整个旋转式压缩机 100 的 COP ( Coefficient of Performance, 性能系数)下降。旋转式压縮机 100的 COP与 P2之间的 关系如图 6所示, 从图中可以看出, 旋转式压缩机 100的 COP和 P2之间的关系与曲轴 的供油能力和 P2之间的关系大致相同, 即先是得到改善、 后趋于稳定。  Since P2 has a certain relationship with the oil supply capacity of the rotary compressor 100, when the oil supply capacity is small, the refrigeration oil between the moving parts is insufficient, the lubrication and the sealing are deteriorated, and the leakage of the refrigerant between the matching parts is increased, between the friction pairs. The coefficient of friction increases and the resistance increases, resulting in a decrease in the COP (Coefficient of Performance) of the entire rotary compressor 100. The relationship between COP and P2 of the rotary compressor 100 is as shown in Fig. 6. As can be seen from the figure, the relationship between the COP and P2 of the rotary compressor 100 is related to the oil supply capacity of the crankshaft and P2. The relationship is roughly the same, that is, it is improved first and then stabilized.
结合上述各影响因素, 可以知道上述 Pl、 P2的数值与溶于冷冻机油中的冷媒含量、 旋转式压缩机 100的供油能力、 旋转式压縮机 100的 COP, 系统冷媒封入量、 系统能 效等有着密切的关系,如图 7所示(图中仅示出了趋势关系),综合各影响因素的关系, 得出最佳 Pl、 P2数值范围, 即 0.1≤P1≤1.5, 0.06<P2<1.1„  In combination with the above influencing factors, the values of P1 and P2 and the refrigerant content dissolved in the refrigerating machine oil, the oil supply capacity of the rotary compressor 100, the COP of the rotary compressor 100, the system refrigerant entrapment amount, and the system energy efficiency can be known. There is a close relationship, as shown in Figure 7 (only the trend relationship is shown in the figure), and the relationship between the various influencing factors is integrated to obtain the optimal Pl, P2 value range, ie 0.1 ≤ P1 ≤ 1.5, 0.06 < P2 < 1.1„
由此, 通过合理设计壳体的底部例如下壳体 12, 改变旋转式压缩机 100内油池 13 内冷冻机油不同温度的冷冻机油含量, 从而减少溶于冷冻机油中的冷媒含量,进而减少 系统冷媒封入量。 另通过合理设计下壳体 12, 可以更好的改善供油及冷冻机油的品质, 达到改善润滑, 提高旋转式压缩机 100能效及可靠性。  Thus, by properly designing the bottom of the casing, such as the lower casing 12, the refrigeration oil content of the refrigeration oil in the oil pool 13 in the rotary compressor 100 is changed, thereby reducing the amount of refrigerant dissolved in the refrigeration oil, thereby reducing the system. The amount of refrigerant enclosed. By properly designing the lower casing 12, the quality of the oil supply and the refrigerating machine oil can be better improved, the lubrication can be improved, and the energy efficiency and reliability of the rotary compressor 100 can be improved.
另外, 当壳体的底部即下壳体 12或者副轴承 33的下部中的至少一个上安装其他部 件时, 例如当排气孔设在副轴承 33上时, 可以在副轴承 33的远离气缸 31的一侧设置 消音器, 此时 H3为消音器与壳体的底部之间的垂直距离。可以理解, 设置在下壳体 12 以及副轴承 33 上的部件的具体设置位置可以根据实际要求具体设计, 相应地, HI 至 H4的具体尺寸可以根据上述定义具体确定, 在此不再赘述。  Further, when other components are mounted on at least one of the bottom of the casing, that is, the lower casing 12 or the lower portion of the sub-bearing 33, for example, when the exhaust hole is provided on the sub-bearing 33, the sub-bearing 33 may be away from the cylinder 31. One side is provided with a muffler, and H3 is the vertical distance between the muffler and the bottom of the housing. It can be understood that the specific position of the components disposed on the lower casing 12 and the sub-bearings 33 can be specifically designed according to actual requirements. Accordingly, the specific dimensions of HI to H4 can be specifically determined according to the above definition, and details are not described herein again.
根据本发明实施例的旋转式压縮机 100, 油池 13内的温度得到了提高, 从而溶于油 池的冷冻机油中的冷媒含量减少, 空调系统中冷媒封入量减少 (即相同冷媒封入量下, 系统能效得到提高), 同时提高了冷冻机油的溶解粘度, 增加了旋转式压缩机 100的可 靠性。  According to the rotary compressor 100 of the embodiment of the present invention, the temperature in the oil pool 13 is increased, so that the refrigerant content in the refrigerating machine oil dissolved in the oil pool is reduced, and the refrigerant encapsulation amount in the air conditioning system is reduced (that is, the same refrigerant encapsulation amount is reduced). The energy efficiency of the system is improved, and the dissolution viscosity of the refrigerating machine oil is increased, and the reliability of the rotary compressor 100 is increased.
进一步地, 当压缩腔的排出容积小于等于 25cm3/rev (即压缩机构的活塞每转动一 圈, 排出的冷媒体积小于等于 25cm3 ) 时, Pl、 P2进一步满足- 0.1<P1<1.0 , 0.08<P2<0.8 ; Further, when the discharge volume of the compression chamber is less than or equal to 25 cm 3 / rev (that is, each time the piston of the compression mechanism rotates one turn, the discharged cold medium product is less than or equal to 25 cm 3 ), Pl, P2 further satisfy - 0.1<P1<1.0, 0.08<P2<0.8;
当压縮腔的排出容积大于 25cm3/rev (即压縮机构的活塞每转动一圈, 排出的冷媒 体积大于 25cm3 ) 时, Pl、 P2进一歩满足: When the discharge volume of the compression chamber is greater than 25 cm 3 / rev (that is, every time the piston of the compression mechanism rotates, the discharged cold medium product is greater than 25 cm 3 ), Pl and P2 are further satisfied:
0.1<P1<1.0 , 0.06≤P2≤0.4。  0.1 < P1 < 1.0, 0.06 ≤ P2 ≤ 0.4.
这里, 需要说明的是, "压缩腔的排出容积 "指的是压缩机构的滑片的内端与压缩 腔内的活塞止抵、且滑片完全收纳在气缸 31的滑片槽内时,压缩腔内气缸 31的内周壁 和活塞的外周壁之间限定出的空间的容积。 可以理解, 方向 "内"指的是朝向气缸 31 中心的方向。 其中, 由于滑片、 滑片槽等已为本领域的技术人员所熟知, 这里不再详细 描述。  Here, it is to be noted that the "discharge volume of the compression chamber" means that the inner end of the slide of the compression mechanism abuts against the piston in the compression chamber, and the slide is completely housed in the slide groove of the cylinder 31, and is compressed. The volume of the space defined between the inner peripheral wall of the inner cylinder 31 and the outer peripheral wall of the piston. It will be understood that the direction "inside" refers to the direction toward the center of the cylinder 31. Among them, since the slider, the slider slot and the like are well known to those skilled in the art, they will not be described in detail herein.
由此, 当压縮腔的排出容积较大 (即大于 25cm3/rev) 时, 通过将 P2设计在一个较 小的范围内,例如当气缸 31的高度保持不变、使下壳体 12的底壁距离法兰部 332较近 时, 油池内的冷冻机油温度较高,这样可以进一步减少旋转式压缩机 100内溶于冷冻机 油中的冷媒量,减少空调系统冷媒封入量,也可以保证旋转式压缩机 100供油量及供油 品质, 从而可以进一步提高旋转式压缩机 100性能, 改善旋转式压缩机 100可靠性。 Thus, when the discharge volume of the compression chamber is large (i.e., greater than 25 cm 3 / rev ), by designing P2 to a smaller range, for example, when the height of the cylinder 31 remains unchanged, the lower casing 12 is When the bottom wall is closer to the flange portion 332, the temperature of the refrigerating machine oil in the oil pool is higher, which can further reduce the amount of refrigerant dissolved in the refrigerating machine oil in the rotary compressor 100, reduce the amount of refrigerant enclosed in the air conditioning system, and ensure rotation. The compressor 100 is supplied with oil and oil quality, so that the performance of the rotary compressor 100 can be further improved, and the reliability of the rotary compressor 100 can be improved.
可选地, 旋转式压缩机 100内用于制冷循环的冷媒是可燃的, 例如可以为 HC类可 燃冷媒, 但不限于此。 这里, 需要说明的是, HC类可燃冷媒已为本领域的技术人员所 熟知, 这里不再详细描述。  Alternatively, the refrigerant for the refrigeration cycle in the rotary compressor 100 is flammable, and may be, for example, a HC-based flammable refrigerant, but is not limited thereto. Here, it should be noted that HC-type flammable refrigerants are well known to those skilled in the art and will not be described in detail herein.
根据本发明实施例的旋转式压縮机 100, 通过设计合理的壳体底部及旋转式压缩机 100各尺寸, 可以很好的达到上述目的。 通过相关设计及试验验证, 得到了合理的 Hl、 H2、 H3、 H4数值范围, 使壳体内溶于冷冻机油中的冷媒少, 旋转式压缩机 100的供油 能力得到保证、 可靠性得到提高, 空调系统冷媒封入量少、 能效得到提高。  According to the rotary compressor 100 of the embodiment of the present invention, the above object can be well achieved by designing a reasonable size of the bottom of the casing and the size of the rotary compressor 100. Through the relevant design and test verification, reasonable numerical ranges of Hl, H2, H3 and H4 are obtained, so that less refrigerant is dissolved in the refrigerator oil in the casing, and the oil supply capacity of the rotary compressor 100 is ensured and the reliability is improved. The air conditioning system has a small amount of refrigerant enclosed and improved energy efficiency.
在本说明书的描述中,参考术语"一个实施例"、 "一些实施例"、 "示意性实施例"、 "示例"、 "具体示例"、或"一些示例"等的描述意指结合该实施例或示例描述的具体特征、结构、材料 或者特点包含于本发明的至少一个实施例或示例中。 在本说明书中, 对上述术语的示意性 表述不一定指的是相同的实施例或示例。 而且, 描述的具体特征、 结构、 材料或者特点可 以在任何的一个或多个实施例或示例中以合适的方式结合。  In the description of the present specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiment", "example", "specific example", or "some examples", etc. Particular features, structures, materials or features described in the examples or examples are included in at least one embodiment or example of the invention. In the present specification, the schematic representation of the above terms does not necessarily mean the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.
尽管己经示出和描述了本发明的实施例, 本领域的普通技术人员可以理解: 在不脱 离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、 修改、 替换和变型, 本发明的范围由权利要求及其等同物限定。  While the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art The scope of the invention is defined by the claims and their equivalents.

Claims

权利要求书 Claim
1、 一种旋转式压缩机, 其特征在于, 包括: A rotary compressor, comprising:
壳体, 所述壳体内具有油池, 所述壳体包括下壳体组件;  a housing having an oil pool therein, the housing including a lower housing assembly;
电机, 所述电机设在所述壳体内;  a motor, the motor being disposed in the housing;
压缩机构, 所述压缩机构与所述电机相连, 所述压缩机构包括气缸、 主轴承和副轴 承组件,所述主轴承和副轴承组件分别设在所述气缸的顶部和底部且与所述气缸限定出 压縮腔,所述副轴承组件包括沿轴向依次向上相连的轮毂部和法兰部,所述轮毂部的横 向尺寸小于所述法兰部的横向尺寸, 其中 Pl、 P2分别满足:  a compression mechanism, the compression mechanism being coupled to the motor, the compression mechanism including a cylinder, a main bearing and a sub-bearing assembly, the main bearing and the sub-bearing assembly being respectively disposed at a top and a bottom of the cylinder and with the cylinder Defining a compression chamber, the sub-bearing assembly includes a hub portion and a flange portion that are sequentially connected upward in the axial direction, the lateral dimension of the hub portion being smaller than a lateral dimension of the flange portion, wherein P1, P2 respectively satisfy:
0.1≤P1<1.5 , 0.06<P2<1.1  0.1 ≤ P1 < 1.5, 0.06 < P2 < 1.1
其中, P1=H1/H2, P2=H3/H4, 所述 HI 为所述轮毂部下表面的中心与所述下壳体 组件底壁之间的垂直距离, 所述 H2为所述副轴承组件在上下方向上的高度, 所述 H3 为所述法兰部的下表面的边缘与所述下壳体组件底壁之间的垂直距离, 所述 H4为所述 气缸在上下方向上的高度。  Wherein, P1=H1/H2, P2=H3/H4, the HI is a vertical distance between a center of a lower surface of the hub portion and a bottom wall of the lower casing assembly, and the H2 is the sub-bearing assembly The height in the up and down direction, the H3 is a vertical distance between the edge of the lower surface of the flange portion and the bottom wall of the lower casing assembly, and the H4 is the height of the cylinder in the up and down direction.
2、 根据权利要求 1 所述的旋转式压缩机, 其特征在于, 所述下壳体组件具有向下 凸出的凸起部, 所述凸起部与所述轮毂部上下相对。  The rotary compressor according to claim 1, wherein the lower casing assembly has a convex portion that protrudes downward, and the convex portion is opposed to the boss portion.
3、 根据权利要求 1 所述的旋转式压缩机, 其特征在于, 所述下壳体组件的底面形 成为平面。  The rotary compressor according to claim 1, wherein a bottom surface of the lower casing assembly is formed into a flat surface.
4、根据权利要求 1-3中任一项所述的旋转式压缩机, 其特征在于, 当所述压缩腔的 排出容积小于等于 25cm3/rev时, Pl、 P2进一歩满足: The rotary compressor according to any one of claims 1 to 3, wherein, when the discharge volume of the compression chamber is less than or equal to 25 cm 3 /rev, P1, P2 are further satisfied:
0.1≤P1≤1.0, 0.08<P2<0.8 ;  0.1 ≤ P1 ≤ 1.0, 0.08 < P2 < 0.8;
当所述压缩腔的排出容积大于 25cm3/rev时, Pl、 P2进一步满足: When the discharge volume of the compression chamber is greater than 25 cm 3 /rev, Pl, P2 further satisfy:
0.1<P1<1.0 , 0.06≤P2≤0.4。  0.1 < P1 < 1.0, 0.06 ≤ P2 ≤ 0.4.
5、 根据权利要求 1 所述的旋转式压缩机, 其特征在于, 所述旋转式压縮机内用于 制冷循环的冷媒是 HC类可燃冷媒。  The rotary compressor according to claim 1, wherein the refrigerant for the refrigeration cycle in the rotary compressor is a HC-based flammable refrigerant.
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