WO2016011934A1 - Molded wire and preparation method therefor - Google Patents

Molded wire and preparation method therefor Download PDF

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Publication number
WO2016011934A1
WO2016011934A1 PCT/CN2015/084689 CN2015084689W WO2016011934A1 WO 2016011934 A1 WO2016011934 A1 WO 2016011934A1 CN 2015084689 W CN2015084689 W CN 2015084689W WO 2016011934 A1 WO2016011934 A1 WO 2016011934A1
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WO
WIPO (PCT)
Prior art keywords
resin
parts
rpm
minutes
forming wire
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PCT/CN2015/084689
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French (fr)
Chinese (zh)
Inventor
宋道权
Original Assignee
珠海天威飞马打印耗材有限公司
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Publication of WO2016011934A1 publication Critical patent/WO2016011934A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/16Solid spheres
    • C08K7/18Solid spheres inorganic
    • C08K7/20Glass
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • C08K9/06Ingredients treated with organic substances with silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • C08L33/10Homopolymers or copolymers of methacrylic acid esters
    • C08L33/12Homopolymers or copolymers of methyl methacrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/04Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L55/00Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
    • C08L55/02ABS [Acrylonitrile-Butadiene-Styrene] polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/04Polyesters derived from hydroxycarboxylic acids, e.g. lactones
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof

Definitions

  • the invention relates to a material for an extrusion type rapid prototyping device and a preparation method thereof, in particular to a forming wire for melt extrusion molding and a preparation method thereof.
  • the present invention is based on a Chinese patent application filed on July 23, 2014, the application number of which is incorporated herein by reference.
  • a three-dimensional printer is a device that constructs a three-dimensional object by layer-by-layer printing based on a digital model using materials such as powdered metal or plastic.
  • One of the three-dimensional printers supplies a molding material, that is, a forming yarn, to the print head in the form of a filament.
  • the forming wire is heated to a molten state by electric heating in the print head, and the print head prints a three-dimensional object layer by layer according to a command from the three-dimensional printer controller to the movement path of the printing head relative to the stage.
  • a three-dimensional printer for supplying a molding material to a print head by a forming wire is disclosed in the patent document No. CN1216726C.
  • a forming wire 013 is wound around a supply tray 011 and mounted on a three-dimensional printer supply tray.
  • the rotating shaft 012 of the mounting frame is attached to the forming head 013 to the print head 015 of the three-dimensional printer.
  • the forming wire 013 is pulled out from the feeding tray 011, so that the straightened forming wire passes through the conduit 014 made of a material having a small frictional resistance until the forming wire is supplied onto the printing head 015.
  • the feeding rollers 0152 and 0153 driven by the motor 0154 are driven by the feeding rollers 0152 and 0153, and the forming wire enters the liquefier 0151.
  • the forming wire is heated into a molten state in the liquefier 0151, and the forming wire is pushed in the subsequent state. By the action, it is extruded from the printing nozzle 01151 provided at the lower end of the liquefier 0151 and deposited on the stage.
  • the feeding roller driven by the motor pushes the forming wire into the liquefier to produce a "liquefier pumping effect", that is, the forming wire itself is equivalent to a piston, and the forming wire entering the liquefier is extruded and melted.
  • the material is extruded from the print nozzle at a rate of volume.
  • the volumetric rate of the shaped material extruded from the print nozzle is a function of the rate at which the shaped filament enters the liquefier, so the rate of extrusion of the shaped material from the print nozzle can be controlled by controlling the rate at which the shaped filament enters the liquefier.
  • the controller controls the movement of the print head in the horizontal XY plane, and on the other hand controls the movement of the base along the vertical Z axis, and also controls the rate at which the feed roller pushes the forming wire into the liquefier, by controlling these variables synchronously.
  • the molding material can print a three-dimensional object layer by layer along a path determined by a computer-designed model.
  • the accuracy of the three-dimensional object printed by the three-dimensional printer depends on the precision of the supply of the forming wire.
  • the volume rate of the molding material extruded from the printing nozzle will change accordingly, thereby reducing the printing quality of the three-dimensional object.
  • the diameter of the forming wire is too large compared to the standard diameter, too much molding material is extruded from the printing nozzle per unit time, resulting in excessive deposition of the molding material at the printing place, where the printing thickness is relatively the same as the other layer.
  • the area is too thick and forms a bump after solidification, which destroys the reference surface of the subsequent printing; similarly, when the diameter of the forming wire is too small, the molding material at the printing portion may be lacking or lagging, resulting in too much porosity of the deposited layer, printing
  • the three-dimensional object has a poor surface finish and cannot achieve the desired structural strength. Both of these conditions reduce the print quality of 3D objects.
  • the molding material can be extruded from the printing head at a constant volume rate, and further, when the moving speed of the printing head in the XY plane is increased, molding is performed.
  • the volumetric rate at which the material is extruded from the print nozzle is also correspondingly increased, ie, the volumetric rate of the shaped filament entering the liquefier is required to be precisely controlled, and the volumetric rate is the rate at which the shaped filament enters the liquefier and the cross-sectional area of the shaped filament. product.
  • each 3D printer needs to be equipped with one sensor, which increases the equipment cost; due to the hysteresis of detection and control, it still There is a certain error.
  • the most fundamental solution is to produce a high-precision forming wire. Since the forming wire is manufactured by the wire drawing process, the internal stress distribution of the forming wire during the drawing process is not Uniform, uneven shrinkage during cooling is the main reason for the low precision of the forming wire.
  • a primary object of the present invention is to provide a high precision forming wire for printing high quality three-dimensional objects.
  • Another object of the present invention is to provide a method for producing the above-described high-precision shaped yarn.
  • the present invention provides a shaped yarn in parts by weight and a composition and content thereof:
  • the above resin is ABS resin, PLA resin, PC resin, PMMA resin, PP resin, PA resin, HIPS resin or PBT resin.
  • the present invention provides a shaped yarn in parts by weight, the raw material composition and content of which are:
  • the modification step the silane coupling agent and the glass microbeads are stirred for 10 minutes to 30 minutes under the stirring speed of 1000 rpm to 100 rpm, that is, within the above range , the stirring speed is slow, the stirring time is correspondingly long, and the mixture is dispersed and mixed to form a modified mixture;
  • the mixing step adding the resin to the modified mixture, and stirring at a stirring speed of 1000 rpm to 100 rpm. Minutes - 30 minutes, dispersion mixing to form a raw material mixture; drawing step: drawing the raw material mixture into a forming wire of a prescribed diameter in a filament forming apparatus.
  • the glass microbeads are modified by the modification step, thereby improving the interfacial bonding performance of the glass microbeads and the resin in the mixing step, the preparation method is simple, and the cost of the forming filaments is reduced, thereby preparing High-precision forming wire with low price is conducive to the promotion and application of 3D printing technology.
  • the above resin is ABS resin, PLA resin, PC resin, PMMA resin, PP resin, PA resin, HIPS resin or PBT resin.
  • the present invention provides a shaped yarn in parts by weight, the raw material composition and content of which are:
  • a modification step stirring the silane coupling agent and the resin at a stirring speed of 1000 rpm to 100 rpm for 10 minutes to 30 minutes, and dispersing and mixing to form a modified mixture
  • Mixing step adding glass beads to the modified mixture, stirring at a stirring speed of 1000 rpm to 100 rpm for 10 minutes to 30 minutes, dispersing and mixing to form a raw material mixture
  • drawing step mixing the raw material mixture A shaped wire of a prescribed diameter is drawn in a filament forming apparatus.
  • the resin is modified by the modification step, thereby improving the interfacial bonding property of the glass microbead and the resin in the mixing step, the preparation method is simple, and the cost of the forming yarn is reduced, so that a low price can be prepared.
  • the high-precision forming wire is beneficial to the promotion and application of three-dimensional printing technology.
  • the above resin is ABS resin, PLA resin, PC resin, PMMA resin, PP resin, PA resin, HIPS resin or PBT resin.
  • the present invention provides a method for preparing a shaped yarn comprising the following steps: a modification step of: 1-3 parts by weight of a silane coupling agent and 5-40 parts of glass beads in parts by weight Stirring at a stirring speed of 1000 rpm to 100 rpm for 10 minutes to 30 minutes, dispersing and mixing to form a modified mixture; mixing step: adding 57-94 parts of the resin to the modified mixture at a stirring speed Stirring for 10 minutes to 30 minutes under conditions of 1000 rpm to 100 rpm, dispersion mixing to form a raw material mixture; drawing step: drawing the raw material mixture into a forming wire of a prescribed diameter in a filament forming apparatus.
  • the formed yarn obtained by the method has good roundness and small diameter standard deviation in the longitudinal direction, and the printed three-dimensional object has stable size, good smooth surface and good strength;
  • the preparation method is simple, and is beneficial to reducing the cost of the forming wire, thereby preparing a high-precision forming wire with low price, which is beneficial to the promotion and application of the three-dimensional printing technology.
  • the above resin is ABS resin, PLA resin, PC resin, PMMA resin, PP resin, PA resin, HIPS resin or PBT resin.
  • the present invention provides a method for preparing a shaped yarn comprising the following steps: a modification step of adding 1-3 parts of a silane coupling agent and 57-94 parts of a resin at a stirring speed in parts by weight Stirring for 10 minutes to 30 minutes under conditions of 1000 rpm to 100 rpm, dispersion mixing to form a modified mixture; mixing step: adding 5-40 parts of glass beads to the modified mixture at a stirring speed Stirring for 10 minutes to 30 minutes under conditions of 1000 rpm to 100 rpm, dispersion mixing to form a raw material mixture; drawing step: drawing the raw material mixture into a forming wire of a prescribed diameter in a filament forming apparatus.
  • the formed yarn obtained by the method has good roundness and small diameter standard deviation in the longitudinal direction, and the printed three-dimensional object has stable size, good smooth surface and good strength;
  • the preparation method is simple, and is beneficial to reducing the cost of the forming wire, thereby preparing a high-precision forming wire with low price, which is beneficial to the promotion and application of the three-dimensional printing technology.
  • the above resin is ABS resin, PLA resin, PC resin, PMMA resin, PP resin, PA resin, HIPS resin or PBT resin.
  • the forming wire of the invention has good roundness, and is more likely to cooperate with the liquefier to form a "liquefier pump" effect, and does not increase the resistance between the liquefier inlet, and does not get stuck in the inlet of the liquefier to affect the feeding of the liquefier.
  • Stability capable of reducing the change in the volume rate of the supply of the forming wire to the liquefier; ensuring a small change in the volume rate of extrusion from the printing nozzle, and printing a high-quality three-dimensional object in accordance with a three-dimensional model of the computer design, and It is easy to control the volume rate of the extruded material by controlling the rate of the feeding roller; it can also effectively prevent the printed three-dimensional object from protruding due to excessive supply of the partial molding material, and ensure the printing quality of the three-dimensional object; Preventing the printed three-dimensional object from appearing due to insufficient supply of the locally supplied molding material, and ensuring the strength of the three-dimensional object; in addition, the internal stress distribution of the three-dimensional object printed by using the shaped yarn of the invention is uniform, no warping deformation is generated, and the three-dimensional object is ensured.
  • the size is stable, which improves the print quality of three-dimensional objects.
  • FIG. 1 is a schematic structural view of a conventional three-dimensional printer
  • FIG. 2 is a schematic structural view of a conventional filament forming apparatus
  • Figure 3 is a flow chart showing an embodiment of a method for preparing a shaped yarn of the present invention
  • Figure 4 is a list of raw material components and parts by weight of the first to fourth embodiments of the method for producing the shaped yarn of the present invention
  • Figure 5 is a list of raw material components and parts by weight of the fifth to eighth embodiments of the method for producing the shaped yarn of the present invention.
  • Figure 6 is a list of raw material components and parts by weight of the ninth to twelfth embodiments of the method for producing the shaped yarn of the present invention.
  • Figure 7 is a list of raw material components and parts by weight of the thirteenth to sixteenth embodiments of the method for producing the shaped yarn of the present invention.
  • Figure 8 is a list of raw material components and parts by weight of the seventeenth to twentieth embodiments of the method for producing the shaped yarn of the present invention.
  • Figure 9 is a list of raw material components and parts by weight of the twenty-first to twenty-fourth embodiments of the method for producing the shaped yarn of the present invention.
  • Figure 10 is a list of raw material components and parts by weight of the twenty-fifth to twenty-eighth embodiments of the method for producing the shaped yarn of the present invention.
  • Figure 11 is a list of raw material components and parts by weight of the twenty-ninth to thirty-second embodiments of the method for producing the shaped yarn of the present invention.
  • the conventional conventional forming wire has a diameter of 1.75 mm and 3 mm.
  • the following specific embodiments illustrate the preparation of a 1.75 mm forming wire as an example to describe a specific embodiment of the present invention.
  • the drawing step in the method for producing a shaped yarn of the present invention is carried out by using a filament forming apparatus and method disclosed in the patent document No. CN100558961C.
  • the filament forming apparatus is composed of a screw extruder 1, an air knife 2, a cooler 3, a two-axis laser micrometer 4, a puller 5, a controller 6, and a reel 7.
  • the screw extruder 1 is composed of a servo motor 11, a heating cylinder 12, a hopper 13, a screw 14, and a die 15.
  • the preparation method of the shaped yarn of the present invention comprises a modification step, a mixing step and a drawing step.
  • the drawing step is to put the raw material mixture 02 obtained by mixing the mixing steps into the hopper 13 of the screw extruder, the raw material mixture 02 is sent into the heating cylinder 12 and heated to melt, and the servo motor 11 drives the screw 14 to drive the melting.
  • the raw material mixture flows to the mold 15 at a certain pressure and flow rate, and the filament 03 is extruded from the discharge port of the mold 15, and the extruded filament 03 passes through the air knife 2 and the cooler 3 under the tension of the puller 5.
  • dual-axis laser micrometer 4 The motor in the puller 5 drives the roller 51, the roller 52, the roller 53, and the roller 54 under the control of the controller 6, thereby applying tension to the filament 03.
  • the controller 6 measures the diameter dF of the filament 03 after cooling according to the biaxial laser micrometer 4, thereby controlling the magnitude of the tension, and accurately controlling the diameter of the finally prepared filament.
  • the filaments obtained by cooling are formed filaments, and these shaped filaments are wound on the reel 7 by controlling the rotation speed of the reel 7.
  • Modification step the silane coupling agent KH-550 and the glass microbeads are stirred according to the modified stirring speed of the present example specified in Fig. 4 according to the contents of the respective components specified in Fig. 4, respectively. Modified mixing time, dispersion mixing to form a modified mixture;
  • Mixing step adding the ABS resin to the modified mixture according to the component content of the present example specified in FIG. 4, and stirring the mixing and stirring time of the present example specified in FIG. 4 under the mixing and stirring speed condition of the present example specified in FIG. Dispersing and mixing to form a raw material mixture;
  • Drawing step The raw material mixture was drawn into a forming wire having a diameter of 1.75 mm in a filament forming apparatus according to the above-described drawing step.
  • the first embodiment was prepared by the above-mentioned method for producing a shaped yarn.
  • the first embodiment was prepared by the above-mentioned method for producing a shaped yarn.
  • the first embodiment was prepared by the above-mentioned method for producing a shaped yarn.
  • the first embodiment of the above-mentioned forming method of the forming yarn was used, but the PA resin was used instead of the ABS resin.
  • the first embodiment was prepared by the above-mentioned method for producing a shaped yarn, except that the ABS resin was replaced with a HIPS resin.
  • the first embodiment was prepared by the above-mentioned method for producing a shaped yarn, except that PC resin was used instead of ABS resin.
  • the first embodiment was prepared by the above-mentioned method for producing a shaped yarn, except that PMMA resin was used instead of ABS resin.
  • the first embodiment of the above-mentioned forming method of the forming yarn was used, but the ABS resin was replaced with a PP resin.
  • the glass microbeads are first mixed with a silane coupling agent to form a modified mixture, and the modified mixture is mixed with a resin to form a raw material mixture, and then drawn into a desired shaped yarn by wire drawing;
  • the resin is mixed with a silane coupling agent to form a modified mixture, and the modified mixture is mixed with the same amount by weight of the glass beads to form a raw material mixture, which is then drawn into a desired shaped yarn.
  • the components of the corresponding parts by weight are subjected to a modification step and a mixing step to obtain a raw material mixture, and in the drawing process, since the internal stress distribution of the filament is uniform and the fluidity is good, it is easier to prepare a high-precision forming wire.
  • the raw material mixture has a small number of components, is simple and easy to obtain, and has a low price, and can prepare an inexpensive high-precision forming wire, which is advantageous for reducing the cost of three-dimensional printing, thereby facilitating the application of the three-dimensional printer technology;
  • the three-dimensional object printed by the silk can effectively prevent local warping deformation and improve the print quality of the three-dimensional object due to uniform internal stress distribution.
  • the present invention also provides a shaped wire, and the embodiment of the shaped wire has been described in the examples of the preparation method, and will not be described again.
  • the resin is used as a base material
  • the glass microbeads are used as an inorganic filler
  • the silane coupling agent is used as a modifier to improve the bonding strength between the resin and the glass beads, so that the glass is improved.
  • the beads are more uniformly dispersed in the resin.
  • the forming yarn of the invention fully utilizes the characteristics of the isotropic and fluidity of the glass microbeads, and the filaments obtained by the drawing step of the raw materials obtained by mixing the resin, the glass microbeads and the silane coupling agent can be evenly cooled during the cooling process.
  • the ground shrinkage and the stress distribution are uniform, thereby improving the roundness of the obtained formed yarn, and the obtained formed yarn is less likely to have local curl and has a small standard deviation of the diameter in the longitudinal direction.
  • a well-rounded forming wire is more likely to cooperate with the liquefier to form a "liquefier pump" effect, and does not increase the resistance to the liquefier inlet due to the non-circular cross section, thereby affecting the supply of the forming wire to the liquefier.
  • volumetric rate Stability of volumetric rate; forming filaments with less local crimping will not get stuck in the inlet of the liquefier and affect the stability of feeding to the liquefier; forming filaments with a small standard deviation in diameter in the length direction can reduce the supply to the liquefier
  • the change of the volume rate of the forming wire; the stable forming volume of the forming wire can ensure a small change in the volume rate of extrusion from the printing nozzle, and can print a high-quality three-dimensional object according to a computer-designed three-dimensional model, and is easily controlled.
  • the rate of the feeding roller realizes the control of the volume rate of the extruded material; the stable forming volume of the forming wire can also effectively prevent the convexity of the printed three-dimensional object due to the excessive supply of the partial molding material, and ensure the three-dimensional object.
  • Print quality; stable volume of the supplied filament supply prevents the printed three-dimensional object from being locally supplied
  • the material is insufficient and voids are formed to ensure the strength of the three-dimensional object; in addition, the internal stress distribution of the three-dimensional object printed by the forming wire of the invention is uniform, warpage is not generated, and the dimensional stability of the three-dimensional object is ensured, thereby improving the printing quality of the three-dimensional object. Because of the good fluidity of the forming yarn of the invention, the surface of the printed three-dimensional object is smooth.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • General Chemical & Material Sciences (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)

Abstract

The present invention provides a high-precision molded wire for printing a high quality three-dimensional object. The molded wire has the following components with their content in parts by weight: 1 to 3 parts of a saline coupling agent, 5 to 40 parts of glass beads and 57 to 94 parts of resin. The present invention also provides a preparation method for the molded wire, comprising a modification step, a mixing step and a wire drawing step.

Description

成型丝及其制备方法  Forming wire and preparation method thereof
本发明涉及一种用于挤出式快速成型设备的材料及其制备方法,特别涉及一种用于熔融挤压成型的成型丝及其制备方法。本发明基于申请日为2014年07月23日、申请号为201410353754.5的中国发明专利申请,该申请的内容作为与本发明密切相关的参考文献引入本文。 The invention relates to a material for an extrusion type rapid prototyping device and a preparation method thereof, in particular to a forming wire for melt extrusion molding and a preparation method thereof. The present invention is based on a Chinese patent application filed on July 23, 2014, the application number of which is incorporated herein by reference.
三维打印机是一种基于数字模型,利用粉末状金属或塑料等材料,通过逐层打印的方式构造三维物体的设备。其中一种三维打印机是以细丝的形式向打印头供给成型材料,即成型丝。在打印头内成型丝被以电加热的方式加热至熔融状态,打印头按照三维打印机控制器发出的打印头相对载物台移动路径的命令,以逐层的方式打印出三维物体。A three-dimensional printer is a device that constructs a three-dimensional object by layer-by-layer printing based on a digital model using materials such as powdered metal or plastic. One of the three-dimensional printers supplies a molding material, that is, a forming yarn, to the print head in the form of a filament. The forming wire is heated to a molten state by electric heating in the print head, and the print head prints a three-dimensional object layer by layer according to a command from the three-dimensional printer controller to the movement path of the printing head relative to the stage.
公告号为CN1216726C的专利文献中公开了一种以成型丝向打印头供给成型材料的三维打印机,参见图1,在供料盘011上缠绕有成型丝013,并被安装在三维打印机供料盘安装架的转轴012上,从而将成型丝013提供给三维打印机的打印头015。在使用过程中,将成型丝013从供料盘011上拉出,使被拉直的成型丝通过由摩擦阻力较小的材料制成的导管014,直至将成型丝供给到打印头015上由电机0154驱动的供料滚轮0152及0153,在供料滚轮0152及0153的驱动下,成型丝进入液化器0151内,成型丝在液化器0151内经加热成熔融状态的成型材料,在后续成型丝推力的作用下,从设于液化器0151下端的打印喷嘴01511挤出并沉积于载物台上。A three-dimensional printer for supplying a molding material to a print head by a forming wire is disclosed in the patent document No. CN1216726C. Referring to Fig. 1, a forming wire 013 is wound around a supply tray 011 and mounted on a three-dimensional printer supply tray. The rotating shaft 012 of the mounting frame is attached to the forming head 013 to the print head 015 of the three-dimensional printer. During use, the forming wire 013 is pulled out from the feeding tray 011, so that the straightened forming wire passes through the conduit 014 made of a material having a small frictional resistance until the forming wire is supplied onto the printing head 015. The feeding rollers 0152 and 0153 driven by the motor 0154 are driven by the feeding rollers 0152 and 0153, and the forming wire enters the liquefier 0151. The forming wire is heated into a molten state in the liquefier 0151, and the forming wire is pushed in the subsequent state. By the action, it is extruded from the printing nozzle 01151 provided at the lower end of the liquefier 0151 and deposited on the stage.
在上述打印过程中,由电动机驱动的供料滚轮推动成型丝进入液化器以产生“液化器泵效应”,即成型丝本身相当于一个活塞,进入液化器内的成型丝挤压熔融状态的成型材料,使之按一定的体积速率从打印喷嘴挤出。从打印喷嘴挤出的成型材料的体积速率是成型丝进入液化器速率的函数,所以可以通过控制成型丝进入液化器的速率,从而控制成型材料从打印喷嘴挤出的体积速率。控制器一方面控制打印头在水平的X-Y平面内移动,另一方面控制基座沿垂向的Z轴移动,还要控制供料滚轮推动成型丝进入液化器的速率,通过同步地控制这些变量,成型材料才能沿着由计算机设计的模型确定的路径逐层地打印出三维物体。In the above printing process, the feeding roller driven by the motor pushes the forming wire into the liquefier to produce a "liquefier pumping effect", that is, the forming wire itself is equivalent to a piston, and the forming wire entering the liquefier is extruded and melted. The material is extruded from the print nozzle at a rate of volume. The volumetric rate of the shaped material extruded from the print nozzle is a function of the rate at which the shaped filament enters the liquefier, so the rate of extrusion of the shaped material from the print nozzle can be controlled by controlling the rate at which the shaped filament enters the liquefier. On the one hand, the controller controls the movement of the print head in the horizontal XY plane, and on the other hand controls the movement of the base along the vertical Z axis, and also controls the rate at which the feed roller pushes the forming wire into the liquefier, by controlling these variables synchronously. The molding material can print a three-dimensional object layer by layer along a path determined by a computer-designed model.
三维打印机打印出的三维物体的精度取决于成型丝的供给精度,当成型丝的横截面积改变时,从打印喷嘴挤出的成型材料的体积速率将相应发生变化,从而降低三维物体的打印质量。例如,当成型丝的直径与标准直径相比偏大时,单位时间内会从打印喷嘴挤出过多的成型材料,导致打印处堆积过多的成型材料,该处打印厚度相对同一层的其他区域过厚,固化后形成凸起,破坏了后续打印的基准面;类似地,当成型丝的直径太小时,导致打印处的成型材料可能欠缺或滞后,导致沉积层具有太多的孔隙,打印出的三维物体的表面光洁度差且无法达到希望的结构强度。这两种情况都会降低三维物体的打印质量。The accuracy of the three-dimensional object printed by the three-dimensional printer depends on the precision of the supply of the forming wire. When the cross-sectional area of the forming wire changes, the volume rate of the molding material extruded from the printing nozzle will change accordingly, thereby reducing the printing quality of the three-dimensional object. . For example, when the diameter of the forming wire is too large compared to the standard diameter, too much molding material is extruded from the printing nozzle per unit time, resulting in excessive deposition of the molding material at the printing place, where the printing thickness is relatively the same as the other layer. The area is too thick and forms a bump after solidification, which destroys the reference surface of the subsequent printing; similarly, when the diameter of the forming wire is too small, the molding material at the printing portion may be lacking or lagging, resulting in too much porosity of the deposited layer, printing The three-dimensional object has a poor surface finish and cannot achieve the desired structural strength. Both of these conditions reduce the print quality of 3D objects.
为了减小成型丝的直径沿长度变化对三维物体打印质量的影响,要求成型材料能够以恒定的体积速率从打印喷头中挤出,此外,当打印头在X-Y平面内的移动速率增加时,成型材料从打印喷嘴挤出的体积速率也要对应的增加,即要求精确地控制进入液化器内成型丝的体积速率,而该体积速率为成型丝进入液化器内的速率与成型丝横截面积的乘积。In order to reduce the influence of the change in the diameter of the forming wire on the print quality of the three-dimensional object, it is required that the molding material can be extruded from the printing head at a constant volume rate, and further, when the moving speed of the printing head in the XY plane is increased, molding is performed. The volumetric rate at which the material is extruded from the print nozzle is also correspondingly increased, ie, the volumetric rate of the shaped filament entering the liquefier is required to be precisely controlled, and the volumetric rate is the rate at which the shaped filament enters the liquefier and the cross-sectional area of the shaped filament. product.
为了实现对成型丝进入液化器内体积速率的控制,专利号为US6085957的专利文献公开了一种技术方案,其采用在成型丝进入液化器时对成型丝的直径进行瞬间检测,并通过控制供料滚轮的转速对随后续进入液化器内的成型丝的前进速率进行瞬时调节,从而实现对成型丝进入液化器内的体积速率的控制。虽然该技术方案能够实现对体积速率的瞬时控制,提高三维物体的打印质量,但仍存在以下不足:每台三维打印机需配备一个传感器,增加了设备成本;由于检测与控制的滞后性,其仍存在一定的误差。In order to achieve control of the volume rate of the forming wire into the liquefier, the patent document of US Pat. No. 6,085,957 discloses a technical solution for the instantaneous detection of the diameter of the forming wire when the forming wire enters the liquefier and is controlled by The rotational speed of the feed roller is instantaneously adjusted for the rate of advancement of the forming wire that subsequently enters the liquefier to achieve control of the volume rate of the shaped wire into the liquefier. Although the technical solution can realize the instantaneous control of the volume rate and improve the print quality of the three-dimensional object, there are still the following disadvantages: each 3D printer needs to be equipped with one sensor, which increases the equipment cost; due to the hysteresis of detection and control, it still There is a certain error.
要实现对成型丝进入液化器的体积速率的控制,最根本的解决方法是制造出高精度的成型丝,由于成型丝是通过拉丝工艺制造出来的,成型丝在拉丝过程中内部应力分布的不均匀、冷却过程中收缩的不均匀是导致成型丝精度不高的主要原因。To achieve the control of the volume rate of the forming wire into the liquefier, the most fundamental solution is to produce a high-precision forming wire. Since the forming wire is manufactured by the wire drawing process, the internal stress distribution of the forming wire during the drawing process is not Uniform, uneven shrinkage during cooling is the main reason for the low precision of the forming wire.
本发明的主要目的是提供一种用于打印高质量三维物体的高精度成型丝。SUMMARY OF THE INVENTION A primary object of the present invention is to provide a high precision forming wire for printing high quality three-dimensional objects.
本发明的另一目的是提供上述高精度成型丝的制备方法。Another object of the present invention is to provide a method for producing the above-described high-precision shaped yarn.
为了实现上述主要目的,本发明提供成型丝,按重量份数,其组分及含量为:In order to achieve the above main object, the present invention provides a shaped yarn in parts by weight and a composition and content thereof:
硅烷偶联剂 1-3份;Silane coupling agent 1-3 parts;
玻璃微珠 5-40份;Glass beads 5-40 parts;
树脂 57-94份。Resin 57-94 parts.
具体的方案为上述树脂为ABS树脂、PLA树脂、PC树脂、PMMA树脂、PP树脂、PA树脂、HIPS树脂或PBT树脂。Specifically, the above resin is ABS resin, PLA resin, PC resin, PMMA resin, PP resin, PA resin, HIPS resin or PBT resin.
为了实现上述主要目的,本发明提供的成型丝按重量份数,其原料组分及含量为:In order to achieve the above main object, the present invention provides a shaped yarn in parts by weight, the raw material composition and content of which are:
硅烷偶联剂 1-3份;Silane coupling agent 1-3 parts;
玻璃微珠 5-40份;Glass beads 5-40 parts;
树脂 57-94份;57-94 parts of resin;
并按以下步骤制得,改性步骤:将硅烷偶联剂及玻璃微珠在搅拌速度为1000转/分钟-100转/分钟的条件下相应地搅拌10分钟-30分钟,即在上述范围内,搅拌速度慢,则搅拌时间相应地长,分散混合形成改性混合物;混合步骤:在改性混合物中加入树脂,在搅拌速度为1000转/分钟-100转/分钟的条件下相应地搅拌10分钟-30分钟,分散混合形成原料混合物;拉丝步骤:将原料混合物在细丝成形设备中拉成规定直径的成型丝。And prepared according to the following steps, the modification step: the silane coupling agent and the glass microbeads are stirred for 10 minutes to 30 minutes under the stirring speed of 1000 rpm to 100 rpm, that is, within the above range , the stirring speed is slow, the stirring time is correspondingly long, and the mixture is dispersed and mixed to form a modified mixture; the mixing step: adding the resin to the modified mixture, and stirring at a stirring speed of 1000 rpm to 100 rpm. Minutes - 30 minutes, dispersion mixing to form a raw material mixture; drawing step: drawing the raw material mixture into a forming wire of a prescribed diameter in a filament forming apparatus.
由以上方案可见,通过改性步骤对玻璃微珠进行改性处理,从而在混合步骤中提高玻璃微珠与树脂的界面结合性能,该制备方法简单,有利于降低成型丝的成本,从而可以制备出低价格的高精度成型丝,有利于三维打印技术的推广及应用。It can be seen from the above scheme that the glass microbeads are modified by the modification step, thereby improving the interfacial bonding performance of the glass microbeads and the resin in the mixing step, the preparation method is simple, and the cost of the forming filaments is reduced, thereby preparing High-precision forming wire with low price is conducive to the promotion and application of 3D printing technology.
具体的方案为上述树脂为ABS树脂、PLA树脂、PC树脂、PMMA树脂、PP树脂、PA树脂、HIPS树脂或PBT树脂。Specifically, the above resin is ABS resin, PLA resin, PC resin, PMMA resin, PP resin, PA resin, HIPS resin or PBT resin.
为了实现上述主要目的,本发明提供的成型丝按重量份数,其原料组分及含量为:In order to achieve the above main object, the present invention provides a shaped yarn in parts by weight, the raw material composition and content of which are:
硅烷偶联剂 1-3份;Silane coupling agent 1-3 parts;
玻璃微珠 5-40份;Glass beads 5-40 parts;
树脂 57-94份;57-94 parts of resin;
并按以下步骤制得:改性步骤:将硅烷偶联剂及树脂在搅拌速度为1000转/分钟-100转/分钟的条件下相应地搅拌10分钟-30分钟,分散混合形成改性混合物;混合步骤:在改性混合物中加入玻璃微珠,在搅拌速度为1000转/分钟-100转/分钟的条件下相应地搅拌10分钟-30分钟,分散混合形成原料混合物;拉丝步骤:将原料混合物在细丝成形设备中拉成规定直径的成型丝。And the following steps are obtained: a modification step: stirring the silane coupling agent and the resin at a stirring speed of 1000 rpm to 100 rpm for 10 minutes to 30 minutes, and dispersing and mixing to form a modified mixture; Mixing step: adding glass beads to the modified mixture, stirring at a stirring speed of 1000 rpm to 100 rpm for 10 minutes to 30 minutes, dispersing and mixing to form a raw material mixture; drawing step: mixing the raw material mixture A shaped wire of a prescribed diameter is drawn in a filament forming apparatus.
由以上方案可见,通过改性步骤对树脂进行改性,从而在混合步骤中提高玻璃微珠与树脂的界面结合性能,该制备方法简单,有利于降低成型丝的成本,从而可以制备出低价格的高精度成型丝,有利于三维打印技术的推广及应用。It can be seen from the above scheme that the resin is modified by the modification step, thereby improving the interfacial bonding property of the glass microbead and the resin in the mixing step, the preparation method is simple, and the cost of the forming yarn is reduced, so that a low price can be prepared. The high-precision forming wire is beneficial to the promotion and application of three-dimensional printing technology.
具体的方案为上述树脂为ABS树脂、PLA树脂、PC树脂、PMMA树脂、PP树脂、PA树脂、HIPS树脂或PBT树脂。Specifically, the above resin is ABS resin, PLA resin, PC resin, PMMA resin, PP resin, PA resin, HIPS resin or PBT resin.
为了实现本发明的另一目的,本发明提供成型丝的制备方法包括以下步骤,改性步骤:按重量份数,将1-3份的硅烷偶联剂及5-40份的玻璃微珠在搅拌速度为1000转/分钟-100转/分钟的条件下相应地搅拌10分钟-30分钟,分散混合形成改性混合物;混合步骤:在改性混合物中加入57-94份的树脂,在搅拌速度为1000转/分钟-100转/分钟的条件下相应地搅拌10分钟-30分钟,分散混合形成原料混合物;拉丝步骤:将原料混合物在细丝成形设备中拉成规定直径的成型丝。In order to achieve another object of the present invention, the present invention provides a method for preparing a shaped yarn comprising the following steps: a modification step of: 1-3 parts by weight of a silane coupling agent and 5-40 parts of glass beads in parts by weight Stirring at a stirring speed of 1000 rpm to 100 rpm for 10 minutes to 30 minutes, dispersing and mixing to form a modified mixture; mixing step: adding 57-94 parts of the resin to the modified mixture at a stirring speed Stirring for 10 minutes to 30 minutes under conditions of 1000 rpm to 100 rpm, dispersion mixing to form a raw material mixture; drawing step: drawing the raw material mixture into a forming wire of a prescribed diameter in a filament forming apparatus.
由以上方案可见,通过该方法制得的成型丝具有良好的圆度及在长度方向具有较小的直径标准偏差,打印出的三维物体具有稳定的尺寸、良好的光滑表面及良好的强度;该制备方法简单,有利于降低成型丝的成本,从而可以制备出低价格的高精度成型丝,有利于三维打印技术的推广及应用。It can be seen from the above scheme that the formed yarn obtained by the method has good roundness and small diameter standard deviation in the longitudinal direction, and the printed three-dimensional object has stable size, good smooth surface and good strength; The preparation method is simple, and is beneficial to reducing the cost of the forming wire, thereby preparing a high-precision forming wire with low price, which is beneficial to the promotion and application of the three-dimensional printing technology.
具体的方案为上述树脂为ABS树脂、PLA树脂、PC树脂、PMMA树脂、PP树脂、PA树脂、HIPS树脂或PBT树脂。Specifically, the above resin is ABS resin, PLA resin, PC resin, PMMA resin, PP resin, PA resin, HIPS resin or PBT resin.
为了实现本发明的另一目的,本发明提供成型丝的制备方法包括以下步骤,改性步骤:按重量份数,将1-3份的硅烷偶联剂及57-94份的树脂在搅拌速度为1000转/分钟-100转/分钟的条件下相应地搅拌10分钟-30分钟,分散混合形成改性混合物;混合步骤:在改性混合物中加入5-40份的玻璃微珠,在搅拌速度为1000转/分钟-100转/分钟的条件下相应地搅拌10分钟-30分钟,分散混合形成原料混合物;拉丝步骤:将原料混合物在细丝成形设备中拉成规定直径的成型丝。In order to achieve another object of the present invention, the present invention provides a method for preparing a shaped yarn comprising the following steps: a modification step of adding 1-3 parts of a silane coupling agent and 57-94 parts of a resin at a stirring speed in parts by weight Stirring for 10 minutes to 30 minutes under conditions of 1000 rpm to 100 rpm, dispersion mixing to form a modified mixture; mixing step: adding 5-40 parts of glass beads to the modified mixture at a stirring speed Stirring for 10 minutes to 30 minutes under conditions of 1000 rpm to 100 rpm, dispersion mixing to form a raw material mixture; drawing step: drawing the raw material mixture into a forming wire of a prescribed diameter in a filament forming apparatus.
由以上方案可见,通过该方法制得的成型丝具有良好的圆度及在长度方向具有较小的直径标准偏差,打印出的三维物体具有稳定的尺寸、良好的光滑表面及良好的强度;该制备方法简单,有利于降低成型丝的成本,从而可以制备出低价格的高精度成型丝,有利于三维打印技术的推广及应用。It can be seen from the above scheme that the formed yarn obtained by the method has good roundness and small diameter standard deviation in the longitudinal direction, and the printed three-dimensional object has stable size, good smooth surface and good strength; The preparation method is simple, and is beneficial to reducing the cost of the forming wire, thereby preparing a high-precision forming wire with low price, which is beneficial to the promotion and application of the three-dimensional printing technology.
具体的方案为上述树脂为ABS树脂、PLA树脂、PC树脂、PMMA树脂、PP树脂、PA树脂、HIPS树脂或PBT树脂。Specifically, the above resin is ABS resin, PLA resin, PC resin, PMMA resin, PP resin, PA resin, HIPS resin or PBT resin.
本发明成型丝圆度好,更容易与液化器配合形成“液化器泵”效应,并且不会增加与液化器进口间的阻力,不会卡于液化器的进口而影响向液化器供料的稳定性;能够减小向液化器供给成型丝的体积速率的变化;能保证从打印喷嘴挤出的体积速率的变化小,更能够按照计算机设计的三维模型打印出高质量的三维物体,并且很容易通过控制供料滚轮的速率实现对挤出成型材料的体积速率的控制;还能够有效防止打印出的三维物体由于局部成型材料供给过多而出现的凸起,确保三维物体的打印质量;能够防止打印出的三维物体由于局部供给成型材料不足而出现空隙,确保三维物体的强度;此外,使用本发明成型丝打印出的三维物体内部应力分布均匀,不会产生翘曲变形,保证三维物体的尺寸稳定,从而提高三维物体的打印质量。 The forming wire of the invention has good roundness, and is more likely to cooperate with the liquefier to form a "liquefier pump" effect, and does not increase the resistance between the liquefier inlet, and does not get stuck in the inlet of the liquefier to affect the feeding of the liquefier. Stability; capable of reducing the change in the volume rate of the supply of the forming wire to the liquefier; ensuring a small change in the volume rate of extrusion from the printing nozzle, and printing a high-quality three-dimensional object in accordance with a three-dimensional model of the computer design, and It is easy to control the volume rate of the extruded material by controlling the rate of the feeding roller; it can also effectively prevent the printed three-dimensional object from protruding due to excessive supply of the partial molding material, and ensure the printing quality of the three-dimensional object; Preventing the printed three-dimensional object from appearing due to insufficient supply of the locally supplied molding material, and ensuring the strength of the three-dimensional object; in addition, the internal stress distribution of the three-dimensional object printed by using the shaped yarn of the invention is uniform, no warping deformation is generated, and the three-dimensional object is ensured. The size is stable, which improves the print quality of three-dimensional objects.
图1是一种现有三维打印机的结构示意图;1 is a schematic structural view of a conventional three-dimensional printer;
图2是一种现有细丝成形设备的结构示意图;2 is a schematic structural view of a conventional filament forming apparatus;
图3是本发明成型丝的制备方法实施例的流程图;Figure 3 is a flow chart showing an embodiment of a method for preparing a shaped yarn of the present invention;
图4是本发明成型丝的制备方法第一实施例至第四实施例的原料组分及其重量份数列表;Figure 4 is a list of raw material components and parts by weight of the first to fourth embodiments of the method for producing the shaped yarn of the present invention;
图5是本发明成型丝的制备方法第五实施例至第八实施例的原料组分及其重量份数列表;Figure 5 is a list of raw material components and parts by weight of the fifth to eighth embodiments of the method for producing the shaped yarn of the present invention;
图6是本发明成型丝的制备方法第九实施例至第十二实施例的原料组分及其重量份数列表;Figure 6 is a list of raw material components and parts by weight of the ninth to twelfth embodiments of the method for producing the shaped yarn of the present invention;
图7是本发明成型丝的制备方法第十三实施例至第十六实施例的原料组分及其重量份数列表;Figure 7 is a list of raw material components and parts by weight of the thirteenth to sixteenth embodiments of the method for producing the shaped yarn of the present invention;
图8是本发明成型丝的制备方法第十七实施例至第二十实施例的原料组分及其重量份数列表;Figure 8 is a list of raw material components and parts by weight of the seventeenth to twentieth embodiments of the method for producing the shaped yarn of the present invention;
图9是本发明成型丝的制备方法第二十一实施例至第二十四实施例的原料组分及其重量份数列表;Figure 9 is a list of raw material components and parts by weight of the twenty-first to twenty-fourth embodiments of the method for producing the shaped yarn of the present invention;
图10是本发明成型丝的制备方法第二十五实施例至第二十八实施例的原料组分及其重量份数列表;Figure 10 is a list of raw material components and parts by weight of the twenty-fifth to twenty-eighth embodiments of the method for producing the shaped yarn of the present invention;
图11是本发明成型丝的制备方法第二十九实施例至第三十二实施例的原料组分及其重量份数列表。Figure 11 is a list of raw material components and parts by weight of the twenty-ninth to thirty-second embodiments of the method for producing the shaped yarn of the present invention.
以下结合附图及实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
现有常用成型丝的直径规格为1.75mm及3mm,以下各具体实施例以制备1.75mm的成型丝为例,对本发明的具体实施方式进行说明。The conventional conventional forming wire has a diameter of 1.75 mm and 3 mm. The following specific embodiments illustrate the preparation of a 1.75 mm forming wire as an example to describe a specific embodiment of the present invention.
本发明成型丝制备方法中的拉丝步骤采用公告号为CN100558961C的专利文献中所公告的细丝成型设备及方法进行制备成型丝。The drawing step in the method for producing a shaped yarn of the present invention is carried out by using a filament forming apparatus and method disclosed in the patent document No. CN100558961C.
参见图2,该细丝成形设备由螺杆挤压机1、空气刀2、冷却器3、双轴激光测微仪4、拉出器5、控制器6及卷盘7构成。螺杆挤压机1由伺服电机11、加热筒12、料斗13、螺杆14及模具15构成。Referring to Fig. 2, the filament forming apparatus is composed of a screw extruder 1, an air knife 2, a cooler 3, a two-axis laser micrometer 4, a puller 5, a controller 6, and a reel 7. The screw extruder 1 is composed of a servo motor 11, a heating cylinder 12, a hopper 13, a screw 14, and a die 15.
参见图3,本发明成型丝的制备方法由改性步骤、混合步骤及拉丝步骤构成。Referring to Fig. 3, the preparation method of the shaped yarn of the present invention comprises a modification step, a mixing step and a drawing step.
其中,拉丝步骤为将混合步骤混合得到的原料混合物02放入螺杆挤压机的料斗13内,原料混合物02被送入加热筒12内并被加热至融化,伺服电机11带动螺杆14驱动融化的原料混合物以一定的压力及流速流向模具15,从模具15的出料口挤出细丝03,挤出的细丝03在拉出器5的张力的作用下穿过空气刀2、冷却器3及双轴激光测微仪4。拉出器5内的电机在控制器6的控制下驱动滚轮51、滚轮52、滚轮53及滚轮54,从而对细丝03施加张力。控制器6根据双轴激光测微仪4对细丝03冷却后的直径dF进行测量,从而控制张力的大小,实现对最后制备出的细丝的直径进行准确控制。经过冷却制得的细丝即为成型丝,通过控制卷盘7的转速,从而将这些成型丝缠绕于卷盘7上。Wherein, the drawing step is to put the raw material mixture 02 obtained by mixing the mixing steps into the hopper 13 of the screw extruder, the raw material mixture 02 is sent into the heating cylinder 12 and heated to melt, and the servo motor 11 drives the screw 14 to drive the melting. The raw material mixture flows to the mold 15 at a certain pressure and flow rate, and the filament 03 is extruded from the discharge port of the mold 15, and the extruded filament 03 passes through the air knife 2 and the cooler 3 under the tension of the puller 5. And dual-axis laser micrometer 4. The motor in the puller 5 drives the roller 51, the roller 52, the roller 53, and the roller 54 under the control of the controller 6, thereby applying tension to the filament 03. The controller 6 measures the diameter dF of the filament 03 after cooling according to the biaxial laser micrometer 4, thereby controlling the magnitude of the tension, and accurately controlling the diameter of the finally prepared filament. The filaments obtained by cooling are formed filaments, and these shaped filaments are wound on the reel 7 by controlling the rotation speed of the reel 7.
成型丝的制备方法第一实施例Method for preparing shaped wire First embodiment
改性步骤:分别按图4中指定本例的各组分含量将硅烷偶联剂KH-550及玻璃微珠在图4指定的本例的改性搅拌速度条件下搅拌图4指定的本例的改性搅拌时间,分散混合形成改性混合物;Modification step: the silane coupling agent KH-550 and the glass microbeads are stirred according to the modified stirring speed of the present example specified in Fig. 4 according to the contents of the respective components specified in Fig. 4, respectively. Modified mixing time, dispersion mixing to form a modified mixture;
混合步骤:按图4中指定的本例的组分含量,在改性混合物中加入ABS树脂,在图4指定的本例的混合搅拌速度条件下搅拌图4指定的本例的混合搅拌时间,分散混合形成原料混合物;Mixing step: adding the ABS resin to the modified mixture according to the component content of the present example specified in FIG. 4, and stirring the mixing and stirring time of the present example specified in FIG. 4 under the mixing and stirring speed condition of the present example specified in FIG. Dispersing and mixing to form a raw material mixture;
拉丝步骤:按上述拉丝步骤将原料混合物在细丝成形设备中拉成直径为1.75mm的成型丝。Drawing step: The raw material mixture was drawn into a forming wire having a diameter of 1.75 mm in a filament forming apparatus according to the above-described drawing step.
成型丝的制备方法第二实施例Method for preparing shaped wire Second embodiment
按图4中指定本例的各组分含量,采用上述成型丝的制备方法第一实施例进行制备。According to the content of each component of the present example specified in Fig. 4, the first embodiment was prepared by the above-mentioned method for producing a shaped yarn.
成型丝的制备方法第三实施例Method for preparing shaped wire Third embodiment
按图4中指定本例的各组分含量,采用上述成型丝的制备方法第一实施例进行制备。According to the content of each component of the present example specified in Fig. 4, the first embodiment was prepared by the above-mentioned method for producing a shaped yarn.
成型丝的制备方法第四实施例Method for preparing shaped wire Fourth embodiment
按图4中指定本例的各组分含量,采用上述成型丝的制备方法第一实施例进行制备。According to the content of each component of the present example specified in Fig. 4, the first embodiment was prepared by the above-mentioned method for producing a shaped yarn.
成型丝的制备方法第五实施例Method for preparing shaped wire Fifth embodiment
按图5中指定本例的各组分含量,采用上述成型丝的制备方法第一实施例进行制备,但用PA树脂代替ABS树脂。According to the content of each component specified in Fig. 5, the first embodiment of the above-mentioned forming method of the forming yarn was used, but the PA resin was used instead of the ABS resin.
成型丝制备方法第六实施例Forming wire preparation method sixth embodiment
按图5中指定本例的各组分含量,采用上述成型丝的制备方法第五实施例进行制备。According to the content of each component specified in Fig. 5, the preparation method of the above-mentioned shaped yarn was carried out in the fifth embodiment.
成型丝的制备方法第七实施例Method for preparing shaped yarns
按图5中指定本例的各组分含量,采用上述成型丝的制备方法第五实施例进行制备。According to the content of each component specified in Fig. 5, the preparation method of the above-mentioned shaped yarn was carried out in the fifth embodiment.
成型丝的制备方法第八实施例Method for preparing shaped wire Eighth embodiment
按图5中指定本例的各组分含量,采用上述成型丝的制备方法第五实施例进行制备。According to the content of each component specified in Fig. 5, the preparation method of the above-mentioned shaped yarn was carried out in the fifth embodiment.
成型丝的制备方法第九实施例Method for preparing shaped wire ninth embodiment
按图6中指定本例的各组分含量,采用上述成型丝的制备方法第一实施例进行制备,但用HIPS树脂代替ABS树脂。According to the content of each component of the present example specified in Fig. 6, the first embodiment was prepared by the above-mentioned method for producing a shaped yarn, except that the ABS resin was replaced with a HIPS resin.
成型丝制备方法第十实施例Forming wire preparation method tenth embodiment
按图6中指定本例的各组分含量,采用上述成型丝的制备方法第九实施例进行制备。According to the ninth example of the preparation method of the above-mentioned shaped yarn, the content of each component of this example is specified in Fig. 6.
成型丝的制备方法第十一实施例Method for preparing shaped wire Eleventh embodiment
按图6中指定本例的各组分含量,采用上述成型丝的制备方法第九实施例进行制备。According to the ninth example of the preparation method of the above-mentioned shaped yarn, the content of each component of this example is specified in Fig. 6.
成型丝的制备方法第十二实施例Method for preparing shaped yarns
按图6中指定本例的各组分含量,采用上述成型丝的制备方法第九实施例进行制备。According to the ninth example of the preparation method of the above-mentioned shaped yarn, the content of each component of this example is specified in Fig. 6.
成型丝制备方法第十三实施例Thirteenth embodiment of the method for preparing shaped yarn
按图7中指定本例的各组分含量,采用上述成型丝的制备方法第一实施例进行制备,但用PLA树脂代替ABS树脂。According to the content of each component specified in this example in Fig. 7, the first embodiment of the above-mentioned forming method of the forming yarn was used, but the ABS resin was replaced with PLA resin.
成型丝制备方法第十四实施例Fourteenth embodiment of the method for preparing shaped yarn
按图7中指定本例的各组分含量,采用上述成型丝的制备方法第十三实施例进行制备。According to the content of each component of this example specified in Fig. 7, the preparation of the above-mentioned forming method of the formed yarn was carried out.
成型丝制备方法第十五实施例Fifteenth embodiment of method for preparing shaped yarn
按图7中指定本例的各组分含量,采用上述成型丝的制备方法第十三实施例进行制备。According to the content of each component of this example specified in Fig. 7, the preparation of the above-mentioned forming method of the formed yarn was carried out.
成型丝制备方法第十六实施例Sixteenth embodiment of a method for preparing a shaped yarn
按图7中指定本例的各组分含量,采用上述成型丝的制备方法第十三实施例进行制备。According to the content of each component of this example specified in Fig. 7, the preparation of the above-mentioned forming method of the formed yarn was carried out.
成型丝制备方法第十七实施例Seventeenth embodiment of the method for preparing shaped yarn
按图8中指定本例的各组分含量,采用上述成型丝的制备方法第一实施例进行制备,但用PC树脂代替ABS树脂。According to the content of each component of this example specified in Fig. 8, the first embodiment was prepared by the above-mentioned method for producing a shaped yarn, except that PC resin was used instead of ABS resin.
成型丝制备方法第十八实施例Eighteenth embodiment of forming method of forming yarn
按图8中指定本例的各组分含量,采用上述成型丝的制备方法第十七实施例进行制备。According to the content of each component of the present example specified in Fig. 8, the preparation was carried out by the seventeenth embodiment of the above-mentioned method for producing a shaped yarn.
成型丝制备方法第十九实施例Nineteenth embodiment of method for preparing shaped yarn
按图8中指定本例的各组分含量,采用上述成型丝的制备方法第十七实施例进行制备。According to the content of each component of the present example specified in Fig. 8, the preparation was carried out by the seventeenth embodiment of the above-mentioned method for producing a shaped yarn.
成型丝制备方法第二十实施例Forming wire preparation method twentieth embodiment
按图8中指定本例的各组分含量,采用上述成型丝的制备方法第十七实施例进行制备。According to the content of each component of the present example specified in Fig. 8, the preparation was carried out by the seventeenth embodiment of the above-mentioned method for producing a shaped yarn.
成型丝制备方法第二十一实施例Forming wire preparation method twenty-first embodiment
按图9中指定本例的各组分含量,采用上述成型丝的制备方法第一实施例进行制备,但用PMMA树脂代替ABS树脂。According to the content of each component of this example specified in Fig. 9, the first embodiment was prepared by the above-mentioned method for producing a shaped yarn, except that PMMA resin was used instead of ABS resin.
成型丝制备方法第二十二实施例Forming wire preparation method twenty-second embodiment
按图9中指定本例的各组分含量,采用上述成型丝的制备方法第二十一实施例进行制备。According to the content of each component of this example specified in Fig. 9, the preparation of the above-mentioned forming method of the shaped yarn was carried out in the twenty-first embodiment.
成型丝制备方法第二十三实施例Forming wire preparation method twenty-third embodiment
按图9中指定本例的各组分含量,采用上述成型丝的制备方法第二十一实施例进行制备。According to the content of each component of this example specified in Fig. 9, the preparation of the above-mentioned forming method of the shaped yarn was carried out in the twenty-first embodiment.
成型丝制备方法第二十四实施例Forming wire preparation method twenty-fourth embodiment
按图9中指定本例的各组分含量,采用上述成型丝的制备方法第二十一实施例进行制备。According to the content of each component of this example specified in Fig. 9, the preparation of the above-mentioned forming method of the shaped yarn was carried out in the twenty-first embodiment.
成型丝制备方法第二十五实施例Forming wire preparation method twenty-fifth embodiment
按图10中指定本例的各组分含量,采用上述成型丝的制备方法第一实施例进行制备,但用PP树脂代替ABS树脂。According to the content of each component specified in Fig. 10, the first embodiment of the above-mentioned forming method of the forming yarn was used, but the ABS resin was replaced with a PP resin.
成型丝制备方法第二十六实施例Forming wire preparation method twenty-sixth embodiment
按图10中指定本例的各组分含量,采用上述成型丝的制备方法第二十五实施例进行制备。According to the content of each component specified in Fig. 10, the preparation method of the above-mentioned shaped yarn was carried out in the twenty-fifth embodiment.
成型丝制备方法第二十七实施例Forming wire preparation method twenty-seventh embodiment
按图10中指定本例的各组分含量,采用上述成型丝的制备方法第二十五实施例进行制备。According to the content of each component specified in Fig. 10, the preparation method of the above-mentioned shaped yarn was carried out in the twenty-fifth embodiment.
成型丝制备方法第二十八实施例Forming wire preparation method twenty-eighth embodiment
按图10中指定本例的各组分含量,采用上述成型丝的制备方法第二十五实施例进行制备。According to the content of each component specified in Fig. 10, the preparation method of the above-mentioned shaped yarn was carried out in the twenty-fifth embodiment.
成型丝制备方法第二十九实施例Forming wire preparation method twenty-ninth embodiment
按图11中指定本例的各组分含量,采用上述成型丝的制备方法第一实施例进行制备,但用PBT树脂代替ABS树脂。According to the content of each component of this example specified in Fig. 11, the first embodiment of the above-mentioned forming method of the forming yarn was used, but PBT resin was used instead of ABS resin.
成型丝制备方法第三十实施例Thirtieth Embodiment of Preparation Method of Forming Wire
按图11中指定本例的各组分含量,采用上述成型丝的制备方法第二十九实施例进行制备。According to the content of each component of this example specified in Fig. 11, the preparation of the above-mentioned forming method of the forming yarn was carried out in the twenty-ninth embodiment.
成型丝制备方法第三十一实施例Molding wire preparation method thirty-first embodiment
按图11中指定本例的各组分含量,采用上述成型丝的制备方法第二十九实施例进行制备。According to the content of each component of this example specified in Fig. 11, the preparation of the above-mentioned forming method of the forming yarn was carried out in the twenty-ninth embodiment.
成型丝制备方法第三十二实施例Molding wire preparation method thirty-second embodiment
按图11中指定本例的各组分含量,采用上述成型丝的制备方法第二十九实施例进行制备。According to the content of each component of this example specified in Fig. 11, the preparation of the above-mentioned forming method of the forming yarn was carried out in the twenty-ninth embodiment.
上述实施例是先将玻璃微珠与硅烷偶联剂混合形成改性混合物,再将改性混合物与树脂混合形成原料混合物,进而进行拉丝制备成所需成型丝;其也可以通过将同重量份数的树脂与硅烷偶联剂混合形成改性混合物,再将改性混合物与同重量份数的玻璃微珠混合形成原料混合物,进而进行拉丝制备成所需成型丝。In the above embodiment, the glass microbeads are first mixed with a silane coupling agent to form a modified mixture, and the modified mixture is mixed with a resin to form a raw material mixture, and then drawn into a desired shaped yarn by wire drawing; The resin is mixed with a silane coupling agent to form a modified mixture, and the modified mixture is mixed with the same amount by weight of the glass beads to form a raw material mixture, which is then drawn into a desired shaped yarn.
本具体实施方式将对应重量份数的组分经过改性步骤及混合步骤制得原料混合物,在拉丝过程中由于细丝内部应力分布均匀及流动性好,更容易制备出高精度的成型丝,并且该原料混合物的组分数少、简单易得且价格低,可以制备出价格便宜的高精度成型丝,有利于降低三维打印的成本,从而有利于推广三维打印机技术的应用;此外,使用该成型丝打印出的三维物体,由于内应力分布均匀,能够有效地防止局部翘曲变形,提高三维物体的打印质量。In the specific embodiment, the components of the corresponding parts by weight are subjected to a modification step and a mixing step to obtain a raw material mixture, and in the drawing process, since the internal stress distribution of the filament is uniform and the fluidity is good, it is easier to prepare a high-precision forming wire. Moreover, the raw material mixture has a small number of components, is simple and easy to obtain, and has a low price, and can prepare an inexpensive high-precision forming wire, which is advantageous for reducing the cost of three-dimensional printing, thereby facilitating the application of the three-dimensional printer technology; The three-dimensional object printed by the silk can effectively prevent local warping deformation and improve the print quality of the three-dimensional object due to uniform internal stress distribution.
本发明还提供成型丝,成型丝的实施例已在制备方法的实施例中阐述,不再赘述。The present invention also provides a shaped wire, and the embodiment of the shaped wire has been described in the examples of the preparation method, and will not be described again.
本发明在成型丝各组分中,以树脂作为基础原料,玻璃微珠作为一种无机填料,硅烷偶联剂作为改性剂,从而改善树脂与玻璃微珠之间的粘接强度,使玻璃微珠更均匀地分散于树脂中。本发明成型丝充分地利用玻璃微珠的各向同性及流动性好的特性,使树脂、玻璃微珠及硅烷偶联剂混合成的原料经拉丝步骤制得的细丝在冷却过程中能够均匀地收缩及应力分布均匀,从而提高制得的成型丝的圆度,制得的成型丝不易出现局部卷曲,并具有在长度方向上的直径标准偏差小的优点。圆度好的成型丝,更容易与液化器配合形成“液化器泵”效应,并且不会因为横截面为非圆形而增加与液化器进口间的阻力,从而影响向液化器供给成型丝的体积速率的稳定性;局部卷曲少的成型丝不会卡于液化器的进口而影响向液化器供料的稳定性;在长度方向上的直径标准偏差小的成型丝能够减小向液化器供给成型丝的体积速率的变化;稳定的成型丝供给体积速率能保证从打印喷嘴挤出的体积速率的变化小,更能够按照计算机设计的三维模型打印出高质量的三维物体,并且很容易通过控制供料滚轮的速率实现对挤出成型材料的体积速率的控制;稳定的成型丝供给体积速率还能够有效防止打印出的三维物体由于局部成型材料供给过多而出现的凸起,确保三维物体的打印质量;稳定的成型丝供给体积速率能够防止打印出的三维物体由于局部供给成型材料不足而出现空隙,确保三维物体的强度;此外,使用本发明成型丝打印出的三维物体内部应力分布均匀,不会产生翘曲变形,保证三维物体的尺寸稳定,从而提高三维物体的打印质量;由于本发明成型丝流动性好,打印出的三维物体表面光滑性好。 In the components of the forming yarn, the resin is used as a base material, the glass microbeads are used as an inorganic filler, and the silane coupling agent is used as a modifier to improve the bonding strength between the resin and the glass beads, so that the glass is improved. The beads are more uniformly dispersed in the resin. The forming yarn of the invention fully utilizes the characteristics of the isotropic and fluidity of the glass microbeads, and the filaments obtained by the drawing step of the raw materials obtained by mixing the resin, the glass microbeads and the silane coupling agent can be evenly cooled during the cooling process. The ground shrinkage and the stress distribution are uniform, thereby improving the roundness of the obtained formed yarn, and the obtained formed yarn is less likely to have local curl and has a small standard deviation of the diameter in the longitudinal direction. A well-rounded forming wire is more likely to cooperate with the liquefier to form a "liquefier pump" effect, and does not increase the resistance to the liquefier inlet due to the non-circular cross section, thereby affecting the supply of the forming wire to the liquefier. Stability of volumetric rate; forming filaments with less local crimping will not get stuck in the inlet of the liquefier and affect the stability of feeding to the liquefier; forming filaments with a small standard deviation in diameter in the length direction can reduce the supply to the liquefier The change of the volume rate of the forming wire; the stable forming volume of the forming wire can ensure a small change in the volume rate of extrusion from the printing nozzle, and can print a high-quality three-dimensional object according to a computer-designed three-dimensional model, and is easily controlled. The rate of the feeding roller realizes the control of the volume rate of the extruded material; the stable forming volume of the forming wire can also effectively prevent the convexity of the printed three-dimensional object due to the excessive supply of the partial molding material, and ensure the three-dimensional object. Print quality; stable volume of the supplied filament supply prevents the printed three-dimensional object from being locally supplied The material is insufficient and voids are formed to ensure the strength of the three-dimensional object; in addition, the internal stress distribution of the three-dimensional object printed by the forming wire of the invention is uniform, warpage is not generated, and the dimensional stability of the three-dimensional object is ensured, thereby improving the printing quality of the three-dimensional object. Because of the good fluidity of the forming yarn of the invention, the surface of the printed three-dimensional object is smooth.

Claims (10)

  1. 成型丝,按重量份数,所述成型丝的组分及含量为: The forming wire, in parts by weight, the composition and content of the forming wire are:
    硅烷偶联剂 1-3份;Silane coupling agent 1-3 parts;
    玻璃微珠 5-40份;Glass beads 5-40 parts;
    树脂 57-94份。Resin 57-94 parts.
  2. 根据权利要求1所述成型丝,其特征在于: A forming wire according to claim 1 wherein:
    所述树脂为ABS树脂、PLA树脂、PC树脂、PMMA树脂、PP树脂、PA树脂、HIPS树脂或PBT树脂。The resin is ABS resin, PLA resin, PC resin, PMMA resin, PP resin, PA resin, HIPS resin or PBT resin.
  3. 成型丝,其特征在于:Shaped wire, characterized by:
    按重量份数,所述成型丝的原料组分及含量为:The raw material composition and content of the shaped yarn are in parts by weight:
    硅烷偶联剂 1-3份;Silane coupling agent 1-3 parts;
    玻璃微珠 5-40份;Glass beads 5-40 parts;
    树脂 57-94份;57-94 parts of resin;
    并按以下步骤制得:And follow the steps below:
    改性步骤:将硅烷偶联剂及玻璃微珠在搅拌速度为1000转/分钟-100转/分钟的条件下相应地搅拌10分钟-30分钟,分散混合形成改性混合物;The modification step: the silane coupling agent and the glass microbeads are stirred for 10 minutes to 30 minutes at a stirring speed of 1000 rpm to 100 rpm, and dispersed to form a modified mixture;
    混合步骤:在改性混合物中加入树脂,在搅拌速度为1000转/分钟-100转/分钟的条件下相应地搅拌10分钟-30分钟,分散混合形成原料混合物;Mixing step: adding a resin to the modified mixture, stirring at a stirring speed of 1000 rpm to 100 rpm for 10 minutes to 30 minutes, and dispersing and mixing to form a raw material mixture;
    拉丝步骤:将原料混合物在细丝成形设备中拉成规定直径的成型丝。Drawing step: The raw material mixture is drawn into a forming wire of a prescribed diameter in a filament forming apparatus.
  4. 根据权利要求3所述成型丝,其特征在于:A forming wire according to claim 3, wherein:
    所述树脂为ABS树脂、PLA树脂、PC树脂、PMMA树脂、PP树脂、PA树脂、HIPS树脂或PBT树脂。The resin is ABS resin, PLA resin, PC resin, PMMA resin, PP resin, PA resin, HIPS resin or PBT resin.
  5. 成型丝,其特征在于:Shaped wire, characterized by:
    按重量份数,所述成型丝的原料组分及含量为:The raw material composition and content of the shaped yarn are in parts by weight:
    硅烷偶联剂 1-3份;Silane coupling agent 1-3 parts;
    玻璃微珠 5-40份;Glass beads 5-40 parts;
    树脂 57-94份;57-94 parts of resin;
    并按以下步骤制得:And follow the steps below:
    改性步骤:将硅烷偶联剂及树脂在搅拌速度为1000转/分钟-100转/分钟的条件下相应地搅拌10分钟-30分钟,分散混合形成改性混合物;The modification step: stirring the silane coupling agent and the resin at a stirring speed of 1000 rpm to 100 rpm for 10 minutes to 30 minutes, and dispersing and mixing to form a modified mixture;
    混合步骤:在改性混合物中加入玻璃微珠,在搅拌速度为1000转/分钟-100转/分钟的条件下相应地搅拌10分钟-30分钟,分散混合形成原料混合物;Mixing step: adding glass beads to the modified mixture, stirring at a stirring speed of 1000 rpm to 100 rpm for 10 minutes to 30 minutes, and dispersing and mixing to form a raw material mixture;
    拉丝步骤:将原料混合物在细丝成形设备中拉成规定直径的成型丝。Drawing step: The raw material mixture is drawn into a forming wire of a prescribed diameter in a filament forming apparatus.
  6. 根据权利要求5所述成型丝,其特征在于:A forming wire according to claim 5, wherein:
    所述树脂为ABS树脂、PLA树脂、PC树脂、PMMA树脂、PP树脂、PA树脂、HIPS树脂或PBT树脂。The resin is ABS resin, PLA resin, PC resin, PMMA resin, PP resin, PA resin, HIPS resin or PBT resin.
  7. 成型丝的制备方法,包括以下步骤: The preparation method of the forming wire comprises the following steps:
    改性步骤:按重量份数,将1-3份的硅烷偶联剂及5-40份的玻璃微珠在搅拌速度为1000转/分钟-100转/分钟的条件下相应地搅拌10分钟-30分钟,分散混合形成改性混合物;Modification step: 1-3 parts of silane coupling agent and 5-40 parts of glass beads are stirred for 10 minutes in a stirring speed of 1000 rpm to 100 rpm according to parts by weight - 30 minutes, dispersion mixing to form a modified mixture;
    混合步骤:在改性混合物中加入57-94份的树脂,在搅拌速度为1000转/分钟-100转/分钟的条件下相应地搅拌10分钟-30分钟,分散混合形成原料混合物;Mixing step: adding 57-94 parts of the resin to the modified mixture, stirring at a stirring speed of 1000 rpm to 100 rpm for 10 minutes to 30 minutes, and dispersing and mixing to form a raw material mixture;
    拉丝步骤:将原料混合物在细丝成形设备中拉成规定直径的成型丝。Drawing step: The raw material mixture is drawn into a forming wire of a prescribed diameter in a filament forming apparatus.
  8. 根据权利要求7所述成型丝的制备方法,其特征在于: A method of preparing a shaped yarn according to claim 7, wherein:
    所述树脂为ABS树脂、PLA树脂、PC树脂、PMMA树脂、PP树脂、PA树脂、HIPS树脂或PBT树脂。The resin is ABS resin, PLA resin, PC resin, PMMA resin, PP resin, PA resin, HIPS resin or PBT resin.
  9. 成型丝的制备方法,其特征在于: A method for preparing a shaped yarn, characterized in that:
    改性步骤:按重量份数,将1-3份的硅烷偶联剂及57-94份的树脂在搅拌速度为1000转/分钟-100转/分钟的条件下相应地搅拌10分钟-30分钟,分散混合形成改性混合物;Modification step: 1-3 parts of the silane coupling agent and 57-94 parts of the resin are stirred for 10 minutes to 30 minutes at a stirring speed of 1000 rpm to 100 rpm in parts by weight. Dispersing and mixing to form a modified mixture;
    混合步骤:在改性混合物中加入5-40份的玻璃微珠,在搅拌速度为1000转/分钟-100转/分钟的条件下相应地搅拌10分钟-30分钟,分散混合形成原料混合物;Mixing step: adding 5-40 parts of glass microbeads to the modified mixture, stirring at a stirring speed of 1000 rpm to 100 rpm for 10 minutes to 30 minutes, and dispersing and mixing to form a raw material mixture;
    拉丝步骤:将原料混合物在细丝成形设备中拉成规定直径的成型丝。Drawing step: The raw material mixture is drawn into a forming wire of a prescribed diameter in a filament forming apparatus.
  10. 根据权利要求9所述成型丝料的制备方法,其特征在于: A method of preparing a shaped yarn according to claim 9, wherein:
    所述树脂为ABS树脂、PLA树脂、PC树脂、PMMA树脂、PP树脂、PA树脂、HIPS树脂或PBT树脂。The resin is ABS resin, PLA resin, PC resin, PMMA resin, PP resin, PA resin, HIPS resin or PBT resin.
PCT/CN2015/084689 2014-07-23 2015-07-21 Molded wire and preparation method therefor WO2016011934A1 (en)

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CN104744869A (en) * 2015-03-23 2015-07-01 利丰新材料科技(深圳)有限公司 3D printed HIPS consumable material and preparation method thereof
CN104972664A (en) * 2015-07-03 2015-10-14 北京威控睿博科技有限公司 Recovering device for waste 3D printing consumables
CN105420837B (en) * 2015-12-22 2017-10-20 杭州曦茂新材料科技有限公司 A kind of high circularity 3D printing silk of complete biodegradable and preparation method thereof
CN109705454A (en) * 2017-10-26 2019-05-03 中国石油化工股份有限公司 A kind of antibacterial and mouldproof 3D printing polypropylene silk material and preparation method thereof
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