WO2016009941A1 - Inkjet printer - Google Patents

Inkjet printer Download PDF

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Publication number
WO2016009941A1
WO2016009941A1 PCT/JP2015/069765 JP2015069765W WO2016009941A1 WO 2016009941 A1 WO2016009941 A1 WO 2016009941A1 JP 2015069765 W JP2015069765 W JP 2015069765W WO 2016009941 A1 WO2016009941 A1 WO 2016009941A1
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WO
WIPO (PCT)
Prior art keywords
distance
ink
unit
recording medium
carriage
Prior art date
Application number
PCT/JP2015/069765
Other languages
French (fr)
Japanese (ja)
Inventor
松井 康祐
Original Assignee
コニカミノルタ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by コニカミノルタ株式会社 filed Critical コニカミノルタ株式会社
Priority to JP2016534395A priority Critical patent/JP6365669B2/en
Priority to CN201580038160.8A priority patent/CN106536204B/en
Priority to EP15821367.8A priority patent/EP3170666B1/en
Publication of WO2016009941A1 publication Critical patent/WO2016009941A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J25/00Actions or mechanisms not otherwise provided for
    • B41J25/304Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface
    • B41J25/308Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface with print gap adjustment mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J25/00Actions or mechanisms not otherwise provided for
    • B41J25/304Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface
    • B41J25/308Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface with print gap adjustment mechanisms
    • B41J25/3082Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface with print gap adjustment mechanisms with print gap adjustment means on the print head carriage, e.g. for rotation around a guide bar or using a rotatable eccentric bearing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0095Detecting means for copy material, e.g. for detecting or sensing presence of copy material or its leading or trailing end
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2202/00Embodiments of or processes related to ink-jet or thermal heads
    • B41J2202/01Embodiments of or processes related to ink-jet heads
    • B41J2202/21Line printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2203/00Embodiments of or processes related to the control of the printing process
    • B41J2203/01Inspecting a printed medium or a medium to be printed using a sensing device
    • B41J2203/011Inspecting the shape or condition, e.g. wrinkled or warped, of a medium to be printed before printing on it

Definitions

  • This invention relates to an ink jet recording apparatus.
  • an ink jet recording apparatus that forms an image by ejecting ink onto a recording medium.
  • an image is formed on a recording medium that is relatively wide with respect to the ink ejection surface by relatively moving the ejection section that ejects ink and the recording medium.
  • Patent Document 1 Control that prevents the deterioration of image quality by changing the amount of ejected ink according to the height of the recording medium or reducing the conveyance speed, or preventing printing from being stopped and forming a low-quality image
  • Patent Document 2 which performs is disclosed.
  • sensors are provided at two locations, a paper feed unit and a transport unit, on the upstream side in the transport direction of the recording medium with respect to the position where the recording medium and the nozzle opening face each other.
  • Ink jet recording is performed by determining whether image formation or paper feeding is possible according to the height of the recorded recording medium, and by urgently stopping the conveyance of the recording medium according to the height of the recording medium detected by the sensor of the conveyance unit.
  • An object of the present invention is to provide an ink jet recording apparatus capable of suppressing a decrease in work efficiency without causing deterioration in image quality of a formed image.
  • a transport unit that transports the recording medium on the transport surface in a predetermined transport direction;
  • An ink ejection unit that ejects ink droplets from a nozzle opening provided on a nozzle surface facing the transport surface;
  • An elevating unit that moves the ink ejection unit to change the distance between the nozzle surface and the transport surface;
  • a measurement unit that measures the flying distance of the recording medium from the conveyance surface at a measurement position that is a predetermined separation distance upstream of the ink ejection unit in the conveyance direction; When the flying distance measured by the measurement unit is equal to or greater than a predetermined first distance, the distance is equal to or greater than the first distance based on the separation distance and the conveyance speed of the recording medium by the conveyance unit.
  • An elevating control unit for causing the elevating unit to perform a retreat operation for changing the distance between the discharge unit and the transport surface to a predetermined retreat distance in which the nozzle surface and the floating portion do not contact;
  • An ejection control unit that causes the ink ejection unit to continue ejecting ink droplets at least halfway from the rising detection timing to the withdrawal operation start timing for starting the withdrawal operation;
  • An ink jet recording apparatus comprising:
  • the elevating control unit is characterized in that the retreat distance is changed according to the flying distance.
  • the invention according to claim 3 is the ink jet recording apparatus according to claim 1 or 2, After the ascent distance becomes equal to or greater than the first distance, when the ascent distance falls below a second distance that is equal to or less than the first distance, the elevating control unit is configured such that the ascent distance is equal to or greater than the second distance.
  • the elevating control unit is characterized in that the return operation can be executed by the elevating unit when the second distance falls below a predetermined standby time.
  • the waiting time is equal to or longer than the time required for the nozzle surface to reciprocate at a predetermined elevation speed between the retreat distance and the ink ejection distance, and the recording medium is conveyed by the separation distance. It is characterized by being less than time.
  • the invention according to claim 6 is the ink jet recording apparatus according to any one of claims 3 to 5,
  • the ejection control unit is configured to perform an ink pre-ejection operation from the nozzle opening after completion of the return operation, and then restart ink ejection related to image formation from the nozzle opening.
  • the invention according to claim 7 is the ink jet recording apparatus according to claim 5 or 6,
  • the ejection control unit is characterized in that after the return operation is completed, the image to be formed is formed from the head of the image to be formed.
  • the invention according to claim 8 is the ink jet recording apparatus according to any one of claims 1 to 7, Whether the ejection control unit can form all the images formed by the ink ejection unit at the floating detection timing before the retracting operation start timing when the flying distance is equal to or greater than the first distance. If it is determined that the ink cannot be formed, the ink ejection is stopped before the retracting operation start timing.
  • the invention according to claim 9 is the ink jet recording apparatus according to any one of claims 1 to 8, Whether the ejection control unit can form all the images formed by the ink ejection unit at the floating detection timing before the retracting operation start timing when the flying distance is equal to or greater than the first distance. If it is determined whether or not formation is possible, the ejection of the ink is stopped after the timing when the formation is completed and before the start timing of the retracting operation.
  • the invention according to claim 10 is the ink jet recording apparatus according to any one of claims 1 to 7,
  • the ejection control unit ejects ink related to a target image of the formation that can be completed before the retracting operation start timing when the flying distance is equal to or more than the first distance.
  • the ink ejection is stopped after the timing when the image formation is completed and before the retreat operation start timing.
  • the invention according to claim 11 is the ink jet recording apparatus according to any one of claims 1 to 10,
  • the conveyance unit includes a conveyance control unit that stops conveyance of the recording medium.
  • the invention according to claim 12 is the ink jet recording apparatus according to any one of claims 1 to 11, A plurality of the ink ejection units are arranged at different positions in the transport direction, The elevating unit is configured to independently change the distance between the nozzle surface and the transport surface of the plurality of ink ejection units, The elevating control unit performs the same elevating operation corresponding to the distance between the plurality of ink ejection units and the floating portion, and changes the distance between the nozzle surface and the transport surface to the retreat distance. It is characterized by.
  • the invention according to claim 13 is the ink jet recording apparatus according to any one of claims 1 to 12,
  • the recording medium is a fabric, and is continuous in the transport direction for longer than the separation distance.
  • the ink jet recording apparatus there is an effect that it is possible to suppress a decrease in work efficiency without causing deterioration of the image quality of the formed image.
  • FIG. 1 is an overall perspective view of an ink jet recording apparatus according to an embodiment of the present invention. It is a block diagram which shows the function structure of an inkjet recording device. It is a side view for demonstrating the height change of a recording medium.
  • 3 is a flowchart illustrating a control procedure of image formation control processing executed in the ink jet recording apparatus according to the first embodiment. It is a flowchart which shows the control procedure of the image formation interruption process called by an image formation control process. It is a flowchart which shows the control procedure of the image formation return process called by an image formation interruption process. 6 is a time chart illustrating an example of timing for interrupting image formation. 12 is a flowchart illustrating a first modification of the image formation interruption process.
  • 10 is a flowchart illustrating a control procedure of an image formation return process called up in an image formation interruption process according to Modification 1; 10 is a flowchart illustrating a second modification of the image formation interruption process. It is a flowchart which shows the control procedure of the image formation interruption process called in the image formation control process performed with the inkjet recording device of 2nd Embodiment. It is a figure which shows the example of a setting of the ink discharge interruption timing in the inkjet recording device of 2nd Embodiment. It is a figure which shows the example of a setting of the ink discharge interruption timing in the inkjet recording device of 2nd Embodiment.
  • FIG. 1 is an overall perspective view of an ink jet recording apparatus 100 according to a first embodiment of the present invention.
  • FIG. 2 is a block diagram illustrating a functional configuration of the inkjet recording apparatus 100.
  • the inkjet recording apparatus 100 includes a transport unit 11, a plurality (eight in this case) of carriages 120, and a carriage lifting unit 13 (lifting unit) provided corresponding to each of the carriages 120.
  • Each of the carriages 120 extends in the width direction (y direction) perpendicular to the conveyance direction (x direction) by the conveyance unit 11 and is disposed and conveyed so as to face the recording medium conveyance surface by the conveyance unit 11.
  • the inkjet head 12 is fixed so as to be able to eject ink over the entire width of the recording medium to form a line head structure.
  • the carriages 120 arranged in these eight rows are provided at different positions in the transport direction corresponding to the eight colors of ink, respectively.
  • the eighth column carriage 120 are sequentially described from the upstream side in the transport direction as necessary.
  • the carriage 120 is provided so that the distance (z direction) from the conveyance surface can be changed by the carriage lifting / lowering unit 13, and the distance from the conveyance surface of the inkjet head 12 is also changed as the carriage 120 moves.
  • the ink jet recording apparatus 100 includes a transport unit 11, an ink jet head 12, a carriage lift unit 13, a control unit 14 (lift control unit, discharge control unit, transport control unit), an operation display unit 15, and a functional configuration. And a communication unit 16.
  • the transport unit 11 includes a transport motor 111, an encoder 112, a recording medium distance sensor 113 (measurement unit), a driving roller 114, a transport belt 115, and the like.
  • the transport motor 111 rotates the drive roller 114 at a predetermined speed.
  • An endless conveyance belt 115 is wound around the driving roller 114 together with a driven roller (not shown), and the conveyance belt 115 is moved around by the rotation of the driving roller 114.
  • a recording medium is placed on the conveying surface with the outer circumferential surface of the conveying belt 115 as a conveying surface, and the recording medium is conveyed in the conveying direction as the conveying belt 115 rotates.
  • the encoder 112 is a rotary encoder that measures the rotation angle and rotation speed of the conveyance motor 111, and the moving speed of the conveyance belt 115, that is, the conveyance speed of the recording medium is calculated from the rotation speed of the conveyance motor 111.
  • the recording medium distance sensor 113 is a sensor for measuring the distance (flying distance) between the recording medium and the conveyance surface.
  • the recording medium distance sensor 113 is a predetermined distance L1 (separation distance) further upstream from the upstream end in the transport direction on the surface (nozzle surface) facing the transport surface of the first inkjet head 12 (carriage 120) on the transport path. ) Is a measurement position for measuring the distance between the recording medium and the conveyance surface.
  • L1 separation distance
  • the distance between the transport surface and the recording medium surface is measured by detecting the presence or absence of reflected light or light shielding of the light emitted to the recording medium. . That is, if the measured distance is equal to or greater than the thickness of the recording medium, the recording medium is lifted by wrinkles or the like.
  • the inkjet head 12 includes a drive circuit 121 and an ink discharge unit 122.
  • the ink discharge unit 122 has an ink channel that connects an ink supply unit (not shown) and the opening of each nozzle that discharges ink, and pressure is applied to the ink in the ink channel with a predetermined drive pattern. Ink droplets are ejected from the nozzle openings.
  • the nozzle opening is provided on a surface (nozzle surface) facing the transport surface of the inkjet head 12, and ink is configured to fly and land substantially perpendicularly to the recording medium (transport surface).
  • a plurality of nozzle openings are arranged on the nozzle surface of each inkjet head 12 at a predetermined interval (pitch) in the width direction.
  • the arrangement pattern of the nozzle openings is not particularly limited, and may be a simple one-dimensional arrangement, or a staggered arrangement having a plurality of rows in the transport direction.
  • nozzle openings provided in adjacent inkjet heads 12 partially overlap in the width direction. Therefore, it is desirable that the ink is reliably discharged over the entire width of the recording medium.
  • the drive circuit 121 changes the pressure state of the ink in the ink flow path of the ink discharge unit 122 and outputs a drive signal for discharging ink from the nozzle opening at an appropriate timing.
  • Various known methods are used as a method for changing the pressure state of the ink.
  • the ink flow path is deformed and compressed by applying a voltage with an appropriate waveform to a piezoelectric body provided along the ink flow path.
  • the ink may be pressurized by energizing an electric heating element (resistive element) to heat the wall surface of the ink flow path and generating bubbles.
  • the drive circuit 121 is formed together with the ink discharge unit 122 in the inkjet head 12, but may be appropriately arranged.
  • the carriage elevating unit 13 includes a motor driver 131, an elevating motor 132, an electromagnetic brake 133, a beam member 134, and a support unit 135, and is fixed by changing the distance from the conveyance surface of the carriage 120.
  • Two beam members 134 are provided approximately in parallel across the conveying direction at the upper part of the conveying belt 115 (on the conveying surface side of the recording medium), and two support portions 135 are fixed to both ends of the beam member 134, respectively.
  • the elevating motor 132, the electromagnetic brake 133, and the carriage 120 are attached to the support unit 135, and the motor driver 131 drives the elevating motor 132 and the electromagnetic brake 133 based on a control signal from the control unit 14, whereby the position of the carriage 120 is reached. Determine.
  • the elevating motor 132 moves the carriage 120 at a predetermined elevating speed according to a drive signal from the motor driver 131.
  • a lifting motor 132 for example, a servo motor or a stepping motor is used.
  • the nozzle surface of the inkjet head 12 fixed to the carriage 120 can be lifted and lowered within the range of the lift width H0 from the ink discharge distance Hn to the maximum retreat distance H3. .
  • the electromagnetic brake 133 releases the fixed state of the carriage 120 when an operation signal is received from the motor driver 131 and enables the carriage 120 to move by the lifting motor 132. That is, the electromagnetic brake 133 fixes the carriage 120 in a normal state including when the power is turned off.
  • the electromagnetic brake 133 for example, a disc brake is used.
  • the control unit 14 controls the overall operation of the ink jet recording apparatus 100 and operates each unit appropriately.
  • the control unit 14 includes a memory 141, a CPU 142 (Central Processing Unit), a ROM 143 (Read Only Memory), a RAM 144 (Random Access Memory), a bus 145, and the like.
  • the memory 141 temporarily stores image data input from the outside via the communication unit 16.
  • the processed image data is stored in the memory 141.
  • the CPU 142 performs various arithmetic processes related to operation control of the inkjet recording apparatus 100. In accordance with the program read from the ROM 143, the CPU 142 performs each process related to image formation based on image data, status signals of each unit, clock signals, and the like.
  • the CPU 142 may centrally control all the operations of the ink jet recording apparatus 100 by one CPU, or a CPU for operation control and a dedicated CPU for other processing such as image data processing may be separately provided. You may hold and operate.
  • the ROM 143 stores a control program related to image formation and initial setting data.
  • a mask ROM may be used, or a rewritable nonvolatile memory such as a flash memory may be used.
  • the program and setting data in the ROM 143 are read by the CPU 142 as appropriate and executed and used.
  • the RAM 144 provides a working memory space to the CPU 142 and stores temporary data.
  • the temporary data includes the position of the carriage 120 related to the operation of the lift motor 132, distance data related to the measurement operation of the recording medium distance sensor 113, and the like.
  • These memory 141, CPU 142, ROM 143, and RAM 144 are connected to each other via a bus 145 so that data can be exchanged.
  • the transport unit 11, the inkjet head 12, the carriage lifting / lowering unit 13, the operation display unit 15, and the communication unit 16 are connected to the bus 145 from the outside of the control unit 14, and control signals and data are exchanged.
  • the operation display unit 15 receives an external input such as a user operation and outputs it as an input signal, and displays various statuses and operation menus of the ink jet recording apparatus 100 in accordance with a control signal from the CPU 142.
  • the operation display unit 15 includes, for example, push button switches and operation keys as operation input means, a display screen such as an LCD (Liquid Crystal Display) as a display means, and a light emitting unit used as a display driver and an indicator thereof. Prepare. Further, a touch sensor can be provided on the display screen, and the display screen can be used as a touch panel.
  • the communication unit 16 is an interface for communication operation that receives commands and settings related to image data and print jobs from the outside, and transmits status signals related to image formation.
  • the communication unit 16 is, for example, a NIC (Network Interface Card), and includes drivers based on various communication standards.
  • FIG. 3 is a side view for explaining the positional relationship among the recording medium P, the recording medium distance sensor 113, and the carriage 120 in the inkjet recording apparatus 100.
  • FIG. 3 is a side view for explaining the positional relationship among the recording medium P, the recording medium distance sensor 113, and the carriage 120 in the inkjet recording apparatus 100.
  • a recording medium particularly a fabric, that is continuous in the transport direction for longer than the distance L1 is used.
  • images based on image data arranged in the same or a predetermined pattern / order are sequentially formed on the recording medium at intervals (margins) appropriately set according to the conveyance of the fabric.
  • the carriage 120 is fixed at a position (ink discharge position) where the distance between the nozzle surface and the transport surface is a predetermined ink discharge distance Hn.
  • the recording medium P has wrinkles or the like and the recording medium P has a portion (floating portion) that is lifted from the conveyance surface, the gap between the nozzle surface and the surface of the recording medium P becomes narrow in the floating portion, and the ink The landing position deviates from a desired position by shortening the flight distance. Further, when the surface of the recording medium P is inclined or bent with respect to the nozzle surface, the ink landing position on the portion is narrowed in the transport direction, or an image is not formed.
  • the inkjet recording apparatus 100 stops image formation when the recording medium P detects a lift amount that is equal to or greater than the reference lift amount H1 (first distance) that is assumed to cause image degradation that exceeds a predetermined reference.
  • the carriage lifting / lowering unit 13 is operated to move the position of the carriage 120 away from the conveyance surface and perform a retraction operation with the distance from the conveyance surface as a predetermined retraction distance.
  • the conveyance of the recording medium by the conveyance unit 11 is urgently stopped.
  • the floating portion is in a range facing the carriage 120 (nozzle surface) (that is, a range having a length Lh in the transport direction below the carriage 120).
  • the conveyance speed Vt can be changed depending on the image forming mode or the like, the difference between the arrival time Tt and the elevation time Ta changes depending on the image forming mode.
  • the floating portion of the recording medium P is related to the carriage 120 in the first row.
  • the discharge operation start timing is the sum of the up / down time Ta and the margin time Tm, and ink ejection related to image formation is stopped and the carriage 120 starts to be retracted. To do.
  • the flying portion of the recording medium P passes through the measurement position by the recording medium distance sensor 113. Further, after the distance (L1 + (N ⁇ 1) ⁇ L2 ⁇ Vt (Ta + Tm)) has been moved, the ink discharge is stopped and the carriage is retracted. Accordingly, for the portion of the recording medium P on which the ink related to image formation is ejected from the inkjet head 12 fixed to the carriage 120 in the first row, the recording medium P having a reference lift amount H1 or more by the recording medium distance sensor 113. Even after the lifting of the ink is detected, ink is ejected from the inkjet heads 12 associated with all the carriages 120 to form an image.
  • FIG. 4 is a flowchart showing a control procedure by the CPU 142 of the image formation control process executed in the inkjet recording apparatus 100 of the present embodiment.
  • the CPU 142 When the image formation control process is started, the CPU 142 outputs a control signal to the motor driver 131 as necessary, moves the carriage 120, and determines the distance between the nozzle surface and the transport medium P as the ink discharge distance during image formation. Set to Hn (step S101). When the movement of the carriage 120 is completed, the CPU 142 outputs a control signal to the drive circuit 121, outputs image data from the memory 141 at an appropriate timing, and starts image formation by ejecting ink from each nozzle. (Step S102).
  • the CPU 142 determines whether or not the image formation has been normally completed (step S103). If it is determined that the process has been completed normally (“YES” in step S103), the CPU 142 ends the image formation control process. If it is determined that the image formation has not been completed normally, that is, the image formation has not been completed (“NO” in step S103), the CPU 142 obtains the measurement value of the recording medium distance sensor 113, and the recording medium It is determined whether or not the lifting amount of the recording medium P at the measurement position by the distance sensor 113 is greater than or equal to the maximum retreat distance H3 (step S104).
  • step S104 If it is determined that the lift amount is equal to or greater than the maximum retreat distance H3 (“YES” in step S104), the CPU 142 outputs a control signal to the drive circuit 121 to stop the ink discharge and the transport motor 111. A signal is output to stop the conveyance before the floating portion reaches the range facing the carriage 120 in the first row (step S105). The CPU 142 displays an error end display on the operation display unit 15 (step S106), and ends the image formation control process.
  • step S104 If it is determined in step S104 that the lift amount is not equal to or greater than the maximum retreat distance H3 ("NO" in step S104), the CPU 142 calls and executes an image formation interruption process (step S120). When the image formation interruption process ends, the CPU 142 returns the process to step S103.
  • FIG. 5 is a flowchart showing a control procedure by the CPU 142 of the image formation interruption process called in the image formation control process.
  • the CPU 142 determines whether or not the lift amount of the recording medium P acquired in the process of step S104 is greater than or equal to the reference lift amount H1 (step S121). When it is determined that the amount is equal to or greater than the reference lifting amount H1 (“YES” in step S121), the CPU 142 determines whether or not the retraction flag of the carriage 120 is set (step S122).
  • the retraction flag indicates that the retraction operation of the carriage 120 related to the lift is performed after the reference lift amount H1 is detected and the retraction operation is performed, and the nozzle surface of the ink jet head 12 related to the retracted carriage 120 is further moved. This is a flag that is set until returning to the position of the ink discharge distance Hn from the transport surface until ink discharge related to image formation is restarted, and is released in other cases.
  • the save flag is stored in the RAM 144.
  • step S122 If it is determined that the evacuation flag is not set (“NO” in step S122), the CPU 142 sets the evacuation flag (step S123), and the timing when the levitation exceeding the reference levitation amount H1 is detected (levitation) Measurement of elapsed time t1 from (detection timing) is started (step S124). Further, the CPU 142 acquires the rotation speed of the transport motor 111 from the encoder 112, and acquires the transport speed Vt by the transport unit 11 (step S125).
  • the CPU 142 determines whether or not the elapsed time t1 has become the retraction operation start timing of each carriage 120 (step S126). Specifically, the CPU 142 determines whether or not a carriage number N that satisfies the following conditional expression (1) (a number indicating the carriage 120 in the Nth column, where 1 ⁇ N ⁇ 8) newly exists. Is determined. t1 ⁇ (L1 + (N ⁇ 1) L2) / Vt ⁇ (Ta + Tm) (1)
  • the timing at which this determination processing is performed must be greatly delayed from the original retracting operation start timing, and the floating portion must not reach the range facing the carriage 120 before the retracting of the carriage 120 is completed. Therefore, the margin time Tm needs to be larger than the time interval ⁇ t1 at which the determination process in step S126 is performed.
  • the CPU 142 When it is newly determined that it is the timing for starting the retracting operation of the carriage 120 with the carriage number N (“YES” in step S126), the CPU 142 outputs a control signal to the drive circuit 121 to output the carriage number N. Ink ejection from the inkjet head 12 fixed to the carriage 120 is stopped, and a control signal is output to the motor driver 131 to operate the lifting motor 132 and the electromagnetic brake 133 related to the Nth carriage 120. The carriage 120 is moved at the ascending / descending speed Va to a position where the distance from the conveyance surface is the maximum retreat distance H3 (retreat position) (step S127). At this time, the margin time Tm may be set at a predetermined ratio before, after, or before and after the ascending / descending time Ta.
  • the margin time Tm may be set before the carriage 120 is retracted due to a delay in the control operation timing. It is determined so that the floating portion does not reach the range facing the carriage 120.
  • the CPU 142 determines whether or not the carriage 120 that has newly reached the retraction operation start timing is the carriage 120 in the eighth row (step S128). If it is determined that it is not in the eighth column (“NO” in step S128), the CPU 142 ends the image formation interruption process and returns the process to the image formation control process. If it is determined that the data is in the eighth column (“YES” in step S128), the CPU 142 ends counting the elapsed time t1 (step S129). Then, the CPU 142 ends the image formation interruption process and returns the process to the image formation control process.
  • step S126 If it is determined in the determination process in step S126 that there is no carriage 120 that has newly reached the retracting operation start timing (“NO” in step S126), the CPU 142 ends the image formation interruption process, and the process is performed as an image. Return to the formation control process.
  • step S122 determines whether or not the save flag is set (“YES” in step S122).
  • the CPU 142 determines whether or not the elapsed time t2 is being counted (step S131). ).
  • the elapsed time t2 determines the timing at which the carriage 120 is returned to a position where the distance between the nozzle surface of the retracted carriage 120 and the transport surface becomes the ink discharge distance Hn and the ink discharge is resumed. Is the time used for If it is determined that the elapsed time t2 is not being counted (“NO” in step S131), the CPU 142 determines whether or not the elapsed time t1 is being counted (step S132).
  • step S132 If it is determined that the elapsed time t1 is not being counted (“NO” in step S132), the CPU 142 ends the image formation interruption process and returns the process to the image formation control process. If it is determined that the elapsed time t1 is being counted (“YES” in step S132), the CPU 142 shifts the process to step S126.
  • step S131 If it is determined in the determination process in step S131 that the elapsed time t2 is being counted (“YES” in step S131), the CPU 142 determines whether or not the elapsed time t2 is equal to or longer than a predetermined standby time (2Ta + Tp). Is determined (step S133). This condition is determined in a later-described image formation return process whether the return operation for moving the carriage 120 from the retracted position to the ink discharge position has already been started, the startable condition for the return operation is satisfied, or none. To do.
  • step S133 When it is determined that the elapsed time t2 is equal to or longer than the standby time (2Ta + Tp) (“YES” in step S133), the CPU 142 calls and executes an image formation return process (step S135). Thereafter, the CPU 142 shifts the process to step S136.
  • step S133 When it is determined that the elapsed time t2 is not equal to or longer than the standby time (2Ta + Tp) (“NO” in step S133), the CPU 142 stops counting the elapsed time t2 and performs the return operation of the carriage 120 before the start. (Step S134). Thereafter, the CPU 142 shifts the process to step S136.
  • step S136 the CPU 142 determines whether or not the elapsed time t1 is being counted (step S136). If it is determined that the elapsed time t1 is being counted (step S136, “ YES "), the process proceeds to step S126. If it is determined that the elapsed time t1 is not being counted (“NO” in step S136), the CPU 142 shifts the process to step S124.
  • step S121 If it is determined in step S121 that the lifting amount of the recording medium P is not greater than or equal to the reference lifting amount H1 (“NO” in step S121), the CPU 142 calls and executes an image formation return process (step S121). Step S140). When the image formation return process ends, the CPU 142 determines whether or not the elapsed time t1 is being counted (step S137). If it is determined that the elapsed time t1 is not being counted (“NO” in step S137), the CPU 142 ends the image formation interruption process and returns the process to the image formation control process.
  • step S137 If it is determined that the elapsed time t1 is being counted (“YES” in step S137), the process of the CPU 142 proceeds to step S126.
  • FIG. 6 is a flowchart showing a control procedure by the CPU 142 of the image formation return process called in the image formation interruption process.
  • step S141 determines whether or not the save flag is set. If it is determined that the retraction flag is not set (“NO” in step S141), image formation is normally performed by all the inkjet heads 12, and the CPU 142 ends the image formation return processing. The process returns to the image formation interruption process.
  • the CPU 142 determines whether a lift above the return lift H2 (second distance) smaller than the reference lift H1 is detected. Is determined (step S142).
  • the detection of the lift of the return lift amount H2 or more includes the case where the lift of the reference lift amount H1 or more is detected in step S121 and the image formation return process is called in step S135.
  • step S142 determines whether or not the elapsed time t2 is being counted (step S143). If it is determined that the elapsed time t2 is being counted (“YES” in step S143), the CPU 142 shifts the process to step S148. If it is determined that the elapsed time t2 is not being counted (“NO” in step S143), the CPU 142 starts counting the elapsed time t2 (step S144), and then shifts the processing to step S148.
  • step S142 determines whether or not the elapsed time t2 is being counted. (Step S145). If it is determined that the elapsed time t2 is not being counted (“NO” in step S145), the CPU 142 ends the image formation return process because the process related to the return operation of the carriage 120 is not currently performed. Then, the process returns to the image formation interruption process.
  • the CPU 142 determines whether or not the elapsed time t2 is equal to or longer than the standby time (2Ta + Tp) (step S146). That is, the CPU 142 operates the carriage elevating unit 13 to change the distance between the transport surface and the nozzle surface from the maximum retreat distance H3 to the ink discharge distance Hn and then return to the maximum retreat distance H3 again. It is determined whether or not the total time of 2Ta and the time that can be maintained at the ink ejection position, that is, the predetermined recording time Tp that can eject ink has elapsed.
  • step S146 If it is determined that the elapsed time t2 is equal to or longer than the standby time (2Ta + Tp) (“YES” in step S146), the process of the CPU 142 proceeds to step S148. If it is determined that the elapsed time t2 is not equal to or greater than the standby time (2Ta + Tp) (“NO” in step S146), the carriage 120 is moved again without the time for ejecting ink at the ink ejection position for a time sufficient for image formation. Since it may be necessary to return to the retracted position from the transport surface or it may be necessary to return, the CPU 142 stops counting the elapsed time t2 (step S147), ends the image formation return processing, and performs the image formation interruption processing. Return to. In other words, the determination condition in step S146 is a requirement that the carriage 120 can start the return operation.
  • step S148 When one of the processes in steps S143, S144, and S146 is shifted to the process in step S148, the CPU 142 newly moves any one of the carriages 120 whose elapsed time t2 is N rows to the ink ejection position (return operation). It is determined whether or not (start timing) has been reached (step S148).
  • start timing It is determined whether or not (start timing) has been reached (step S148).
  • the recording medium P The return operation of the carriage 120 is started at a timing when the portion passes through the range facing the inkjet head 12 (out of the range facing the inkjet head 12). That is, the conditional expression is expressed by the following expression (2).
  • the elapsed time t2 ⁇ (L1 + Lh) / Vt satisfying the expression (2) for the carriage 120 in the first row is equal to or longer than the standby time (2Ta + Tp) compared in step S146 described above.
  • the CPU 142 When it is determined that none of the carriages 120 in the N columns has newly reached the return operation start timing (“NO” in step S148), the CPU 142 ends the image formation interruption process, and performs the process for the image. Return to the formation control process. If it is determined that any of the carriages 120 has newly reached the return operation start timing (“YES” in step S148), the CPU 142 sends a control signal to the motor driver 131 to turn the lifting motor 132 and the electromagnetic brake 133 on. The operation is started to change the distance between the nozzle surface of the N-th carriage 120 and the transport surface from the maximum retreat distance H3 to the ink discharge distance Hn (step S149).
  • the CPU 142 further determines whether or not the operation for returning any one of the N rows of carriages 120 to the ink ejection position has come to a new end timing (return operation end timing) (step S150). Specifically, the CPU 142 determines whether or not the total time of the ascending / descending time Ta and the margin time Tm has further elapsed from the timing represented by the expression (2). If it is determined that the return operation end timing for any of the carriages 120 is not reached (“NO” in step S150), the CPU 142 ends the image formation interruption process and returns the process to the image formation control process. .
  • the CPU 142 drives all the inkjet heads 12 fixed to the carriage 120 in the Nth column.
  • a control signal is output to 121, and a discharge operation (pre-discharge operation) for discharging ink from all nozzle openings is performed.
  • the CPU 142 restarts the ink ejection operation for image formation from the N-th row of nozzles on the recording medium P (step S151).
  • the ink ejection operation is controlled to be output from the head of the image data regardless of the position of the image data output when the ink ejection is stopped.
  • the CPU 142 determines whether or not the carriage number N of the carriage 120 to which the inkjet head 12 that has resumed ink ejection related to image formation is fixed is 8 (step S152). If it is determined that the carriage number N is not 8 (“NO” in step S152), the CPU 142 ends the image formation interruption process and returns the process to the image formation control process. If it is determined that the carriage number N is 8 (“YES” in step S152), the return operation for all the carriages 120 is completed, and the CPU 142 ends counting the elapsed time t2, Further, the save flag is released (step S153). Then, the CPU 142 ends the image formation interruption process and returns the process to the image formation control process.
  • FIG. 7 is a time chart showing an example of timing for interrupting image formation.
  • the detection result of the recording medium distance sensor 113 shows the change in the status of the carriage 120 (inkjet head 12) in the 1st to 4th and 8th rows, the set status of the retreat flag, and the count status of the elapsed times t1 and t2.
  • 2 is a schematic diagram showing a lift position of the recording medium with a solid line with respect to a position in the transport direction (x direction) with reference position “0”.
  • step S141 Ink is ejected from the inkjet heads 12 of all the carriages 120 ("NO” in step S121). “NO” in step S141).
  • the retreat flag is set, and the counting of the elapsed time t1 is started. Further, the transport distance La during lift is calculated from the transport speed Vt and the lift time Ta of the carriage 120 (“YES” in step S121, “NO” in step S122, steps S123 to S125).
  • the count of the elapsed time t2 is stopped in the image formation return process called in the process of step S140 (step S140). “YES” in S141, “YES” in Step S142, “YES” in Step S145, “NO” in Step S146, Step S147).
  • counting of the elapsed time t2 is stopped in the process of step S134 based on the determination process of steps S131 and S133.
  • the flying portion of the reference lifting amount H1 or more passes through the range facing the carriage 120 in the first row (timing u7), the elapsed time t2 is not counted with reference to the tail end of the flying portion.
  • the carriage 120 in the row does not move to the ink ejection position yet and waits (“YES” in step S141, “NO” in step S142, “YES” in step S143, “NO” in step S148)).
  • step S133 the process branches to “YES” in the determination process in step S133, and the image restoration process is called in step S135.
  • the lift determines the measurement position of the recording medium distance sensor 113.
  • the image formation return process is called in step S140, and the elapsed time t2 related to the previous lifting is maintained as it is (“YES” in step S146), and the previous elapsed time t2 and the current time Processing for each of the elapsed time t2 related to the floating is executed in parallel.
  • the retraction operation start timing which is the timing at which the floating portion of the reference lift amount H1 or more reaches the retraction operation start position of the eighth row carriage 120 (timing u10)
  • the retraction operation of the eighth row carriage 120 is started. Is done.
  • the ink jet recording apparatus 100 is provided on the transport unit 11 that transports the recording medium P on the transport surface in the predetermined transport direction (x direction) and the nozzle surface that faces the transport surface.
  • An ink discharge unit 122 that discharges ink droplets from the nozzle opening, and an ink discharge unit 122 at a predetermined ascending / descending speed Va, that is, a nozzle surface provided with at least a nozzle opening from which ink is discharged from the inkjet head 12 is provided.
  • the lifting / lowering unit 13 that changes the distance between the nozzle surface and the transport surface by moving the head chip portion including the head surface, and the distance from the transport surface at the measurement position that is a predetermined distance L1 upstream of the ink discharge unit 122 in the transport direction.
  • the recording medium distance sensor 113 that measures the amount of lift of the recording medium P, and the amount of lift measured by the recording medium distance sensor 113 is the reference lift.
  • the lifting / lowering unit 13 is caused to perform a retreat operation for changing the distance between the ink discharge unit 122 and the transport surface to the maximum retreat distance H3 so that the nozzle surface does not come into contact with the floating portion.
  • the interruption period can be shortened as compared with the conventional one while the image formation is interrupted, so that a reduction in work efficiency can be suppressed.
  • the possibility of completing the formation of the image currently being formed increases. It can be used more effectively to increase the throughput.
  • the CPU 41 determines that the lift amount is equal to or greater than the return lift amount H2.
  • the distance between the nozzle surface and the transport surface after the portion that has passed through the range (length Vh) facing the ink discharge portion 122 is an ink discharge distance Vn that is set when ink is discharged from the nozzle opening.
  • the CPU 122 causes the elevating unit 13 to perform a return operation that changes so that, after the return operation is completed, the CPU 122 discharges ink droplets related to image formation from the nozzle opening portion of the ink discharge unit 122 for which the return operation has been performed. To resume.
  • the ink ejection operation can be promptly restarted based on the information related to the end position of the wrinkles that can be acquired in advance. Further, the determination accuracy is improved by setting the return lift amount H2 as a reference when resuming ink discharge to be lower than the reference lift amount H1, and it is now possible to form an image on the recording medium P with high accuracy. The ink ejection operation can be resumed.
  • the CPU 142 enables the return operation to be executed particularly when the return lift amount H2 falls below the predetermined standby time (2Ta + Tp), so that the ink can be discharged even though the return operation is started. It is possible to avoid waste such as retreating again.
  • the operation can be made more efficient.
  • the return operation is started by setting the distance between the transport surface and the nozzle surface to be longer than the time required for the reciprocating operation between the retreat distance and the ink ejection distance, At least some ink ejection can be performed on the recording medium P.
  • the standby time is set to be equal to or shorter than the time during which the recording medium P is transported the distance L1, the flying part passes through the position facing the nozzle surface, and the next flying part is not detected. By not returning to the ink ejection position, it is possible to prevent the recording medium and time from being wasted.
  • the CPU 142 performs an ink discharge operation from the nozzle opening, and then restarts the image formation of the image to be formed, so that after the irregular image formation is interrupted, the ink is discharged.
  • the CPU 142 performs an ink discharge operation from the nozzle opening, and then restarts the image formation of the image to be formed, so that after the irregular image formation is interrupted, the ink is discharged.
  • the CPU 142 forms the image to be formed from the top of the image to be formed after the return operation is completed, it is possible to prevent the formation of a half-finished image that cannot be used at the beginning of ink ejection restart.
  • the CPU 142 promptly stops the conveyance of the recording medium P by the conveyance unit 11, thereby making contact with the nozzle surface and the inkjet head 12. In order to avoid the collision, it is possible to perform the minimum necessary stop operation.
  • a plurality of carriages 120 to which the inkjet heads 12 including the ink discharge units 122 are fixed are arranged at different positions in the transport direction, and the lifting unit 13 includes the nozzle surfaces and the transport surfaces of the ink discharge units 122 related to the plurality of carriages 120.
  • the CPU 142 causes the nozzle surface and the transport surface to move in the same manner, by performing the same lifting and lowering operation according to the relative distance between the plurality of ink ejection units 122 and the floating portion of the recording medium P. The distance is changed to the maximum evacuation distance H3 at an appropriate timing.
  • the ink ejection related to image formation from the ink ejection unit 122 associated with each carriage 120 is different from each other. Since only the detected portion is interrupted, the image formation is stopped only in a much shorter range than when all image formation is stopped at the same time when wrinkles are detected, and the waste of the recording medium P is greatly suppressed. I can do it.
  • the inkjet recording apparatus 1 when a fabric is used as the recording medium P, and particularly when an image is repeatedly formed on a recording medium P that is continuous longer than the distance L1, the inkjet recording apparatus 1 is operating normally. However, it is possible to efficiently form an image while minimizing the influence of fabric wrinkles that cannot be avoided to some extent.
  • FIG. 8 is a flowchart showing a first modification of the image formation interruption process shown in the first embodiment.
  • FIG. 9 is a flowchart showing the control procedure of the image formation return process called in the image formation interruption process of the first modification.
  • control is performed based on the conveyance distance by the conveyance unit 11 instead of the determination at the elapsed times t1 and t2.
  • the processes in steps S124 to S126, S129, S131 to S136, and S140 are respectively replaced with steps S124a to S126a, S129a, S131a to S136a, and S140a.
  • steps S143 to S148, The processes of S150 and S153 are replaced with steps S143a to S148a, S150a, and S153a, respectively.
  • the other processes are the same as the processes of the image formation interruption process and the image formation return process of the first embodiment, and the same reference numerals are given and detailed descriptions thereof are omitted.
  • the CPU 142 acquires the rotation speed and / or rotation position of the transport motor 111 from the encoder 112, and the recording medium P from this point in time.
  • the process of measuring the transport amount is started (step S124a). Further, the CPU 142 acquires the transport speed Vt, and calculates the transport distance La during lifting within the lift time Ta based on the transport speed Vt and the lift time Ta of the carriage 120 by the lift motor 132 (step S125a). ).
  • the CPU 142 newly sets the transport distance Lt1 from when the lift of the reference lift amount H1 or more is detected to a position where the carriage 120 in the Nth row is newly retracted from the measurement position of the recording medium distance sensor 113 in any of the carriages 120. It is discriminated whether or not the distance has been exceeded (step S126a).
  • This condition is expressed by the following equation (3).
  • the margin Lm is a distance transported at the transport speed Vt within the margin time Tm, but a fixed value may be set regardless of the transport speed Vt.
  • step S126a When it is determined that the carriage newly determined to have reached the retreat operation start position in the determination process in step S126a is in the eighth row (step S128), the CPU 142 ends the measurement of the conveyance distance Lt1 ( Step S129a).
  • the CPU 142 determines whether or not the conveyance distance Lt1 is being measured. In the process of step S131a, the CPU 142 determines whether or not the conveyance distance Lt2 at the conveyance speed Vt at the elapsed time t2 is being measured.
  • step S131a If it is determined in step S131a that the conveyance distance Lt2 is being measured (“YES” in step S131a), the CPU 142 determines whether or not the conveyance distance Lt2 is equal to or greater than the distance (2La + Lp). It discriminate
  • Lp may be determined regardless of the conveyance speed Vt.
  • the CPU 142 stops measuring the transport distance Lt2 (step S134a). If it is determined that the distance is equal to or greater than the distance (2La + Lp), the CPU 142 calls and executes the image formation return processing of the first modification shown in FIG. 9 (step S135a).
  • step S142 when it is determined in the determination process in step S142 that no lift greater than the return lift amount H2 has been detected (“NO” in step S142), the CPU 142 measures the transport distance Lt2. It is determined whether it is in the middle (step S143a). If it is determined that the measurement is not in progress (“NO” in step S143a), measurement of the transport distance Lt2 by the transport unit 11 from this timing is started (step S144a). Then, the process of the CPU 142 proceeds to step S148a. If it is determined that the conveyance distance Lt2 is being measured, the process of the CPU 142 proceeds to step S148a.
  • step S142 determines whether or not the conveyance distance Lt2 is being measured. (Step S145a). If it is determined that the measurement is not in progress (“NO” in step S145a), the CPU 142 ends the image formation return processing and returns to the image formation interruption processing.
  • step S145a When it is determined that the transport distance Lt2 is being measured (“YES” in step S145a), the CPU 142 determines whether or not the transport distance Lt2 is equal to or greater than the distance (2La + Lp) (step S146a). If it is determined that the distance is not greater than (2La + Lp) (“NO” in step S146a), the CPU 142 stops measuring the transport distance Lt2 (step S147a), ends the image formation return process, and performs the process. Return to the image formation interruption process.
  • step S146a If it is determined that the transport distance Lt2 is greater than or equal to the distance (2La + Lp) (“YES” in step S146a), the process of the CPU 142 proceeds to step S148a.
  • step S148a the CPU 142 newly increases the transport distance Lt2 to a distance (L1 + (N ⁇ 1) L2 + Lh) with respect to any of the eight rows of carriages 120. It is determined whether or not (step S148a). This distance is the distance from the measurement position of the recording medium distance sensor 113 to the downstream end position in the transport direction of the Nth carriage 120. That is, the CPU 142 causes the recording medium distance sensor 113 to have a return lift amount H2 or more. After no longer being detected, it is determined whether or not the portion of the recording medium P at the position has passed the range facing the carriage 120 in the Nth row.
  • step S148a When it is determined that the portion of the recording medium P in which the lifting of the return lifting amount H2 or more has been detected is not more than the distance to the downstream end position in the transport direction of any carriage 120 (step S148a).
  • the CPU 142 ends the image formation return process and returns to the image formation interruption process.
  • step S149 the process of the CPU 142 proceeds to step S149.
  • the CPU 142 determines whether or not the transport distance Lt2 is newly greater than or equal to the distance (L1 + (N ⁇ 1) L2 + Lh + La + Lm) with respect to any of the eight rows of carriages 120 (step S149).
  • This distance includes the elevation time Ta related to the return operation of the carriage 120 to the ink ejection position started at the downstream end position in the conveyance direction of the carriage 120 in the Nth row after the measurement of the conveyance distance Lt2 is started. It is determined whether or not the return operation of the carriage 120 in the Nth row is completed, that is, the distance until the recording medium P is transported and moved within the margin time Tm related to the return operation.
  • step S150a If it is determined that there is no carriage 120 that has newly exceeded this distance (“NO” in step S150a), the CPU 142 ends the image formation return processing and returns the processing to the image formation interruption processing. If it is determined that there is a carriage 120 that has newly exceeded this distance (“YES” in step S150a), the CPU 142 executes the process of step S151.
  • step S152 when it is determined that the carriage 120 newly determined to be greater than or equal to the above-described distance in the process of step S150a is in the eighth row, the CPU 142 measures the conveyance distance Lt2. And the save flag is canceled (step S153a).
  • FIG. 10 is a flowchart illustrating a second modification of the image formation interruption process.
  • step S160 is further added to the image formation interruption process of the modification 1. Except for this point, the image formation interruption process of the modification 2 is the same as the image formation interruption process of the modification 1, and the same processes are denoted by the same reference numerals and detailed description thereof is omitted.
  • the process proceeds from the process of any of steps S132, S136, and S125a to the process of step S160 in a state where the lift of the recording medium P that is greater than the reference lift amount H1 is detected.
  • the transport distance La during elevation is calculated (step S160). Then, the process of the CPU 142 proceeds to step S126a.
  • a fixed retreat distance H4 may be set based on the maximum value of the lift distance H acquired in the lift portion where the lift of the reference lift amount H1 or more is detected.
  • a retreat distance H4 that is followed by applying a predetermined low-pass filter to the transition of the lift distance H may be set.
  • the process related to the interruption and return of the image formation is directly controlled based on the measurement data of the encoder 112 instead of the measurement time. I can do it.
  • the CPU 142 can change the retreat distance according to the amount of lifting of the recording medium P.
  • the ascending / descending time for the evacuation operation also becomes longer and the time for interrupting ink ejection becomes longer.Therefore, only the necessary ascending / descending time is ensured by not increasing the evacuation distance more than necessary, thereby efficiently forming an image. Can be done.
  • the internal configuration of the ink jet recording apparatus 100 according to the second embodiment is the same as the internal structure of the ink jet recording apparatus 100 according to the first embodiment, and the description thereof will be omitted by assigning the same reference numerals.
  • FIG. 11 is a flowchart showing a control procedure by the CPU 142 of the image formation interruption process called in the image formation control process executed by the inkjet recording apparatus 100 of the present embodiment.
  • this image formation interruption process the processes of steps S161 to S164 are added, and the first process including the contents of the image formation return process (FIG. 6) to be called is included except that the process of step S127 is changed to step S127b.
  • This is the same as the image formation interruption processing (FIG. 5) executed in the embodiment, and the same reference numerals are used for the same processing, and detailed description thereof is omitted.
  • the CPU 142 When the conveyance speed Vt is acquired in the process of step S125, the CPU 142 further outputs the output image length Le that is the length in the conveyance direction of the output image F that is currently being image-formed, and the image is repeatedly formed.
  • the image interval Ld and the output distance x1e from the head of the currently captured image are acquired (step S161).
  • CPU142 is by an ink-jet head 12 mounted on the carriage 120 of the N columns, calculates the remaining distance LR N to the rear end of the finished possible output image F to escape operation before the start of the carriage 120 due to the floating is detected (Step S162).
  • Remaining distance LR N according to the carriage 120 is expressed by the following equation (4).
  • LR N B (Le ⁇ x1e) + k (Ld + Le) + (N ⁇ 1) L2 (4)
  • the discriminant value B is a value indicating whether or not an image can be formed at a distance (Le-x1e) to the rear end of the output image F formed by the inkjet head 12 related to the carriage 120 in the first row.
  • the total number of output sheets k indicates the number of output images F that can be output over the entire output image length Le by the inkjet head 12 of the carriage 120 in the first row, in addition to the above-described intermediate image. That is, the total number of output sheets k is expressed by the following formula (6).
  • int ((L1- (Le-x1e) -Vt (Ta + Tm)) / (Ld + Le)) (6)
  • int represents a quotient of division (an integer greater than or equal to 0).
  • the output distance x1e may be used for calculation by holding in advance a time difference between the data transmission timing from the memory 141 and the ink ejection timing from the ink ejection unit 122 based on the transmitted data, or It may be indirectly calculated from an elapsed time from the output timing of the head of each image. Further, in the case where an imaging unit is provided for inspection of the output image, the calculation may be performed based on imaging data obtained by the imaging unit.
  • the output distance x1e may be an approximate value.
  • the CPU 142 determines whether or not there is an N-row carriage 120 whose elapsed time t1 is newly equal to or greater than LR N / Vt (step S163). If it is determined that there is (“YES” in step S163), the CPU 142 outputs a control signal to the drive circuit 121 to stop ink ejection from the inkjet head 12 related to the N-th carriage 120. (Step S164). Then, the process of the CPU 142 proceeds to step S126. When it is determined that there is no new elapsed time t1 that is equal to or greater than LR N / Vt (“NO” in step S163), the process of the CPU 142 proceeds to step S126.
  • step S126 When it is determined in the determination process in step S126 that there is a new start timing for the retracting operation of the carriage 120 in the Nth column (“YES” in step S126), the CPU 142 The operation of moving the carriage 120 to the retracted position is started (step S127b). At this time, the ink ejection from the inkjet head 12 related to the carriage 120 in the Nth row has already been stopped by the process of step S164. Then, the process of the CPU 142 proceeds to step S128.
  • 12A and 12B are diagrams illustrating an example of setting the ink discharge interruption timing in the inkjet recording apparatus 100 of the present embodiment.
  • the output image F of the output image length Le is output by the inkjet head 12 fixed to the carriage 120 in the first row at the timing when the recording medium distance sensor 113 detects the lift of the reference lift amount H1 or more.
  • the length of the remaining output image F is the distance (Le-x1e), and this length is one row from the measurement position by the recording medium distance sensor 113. It is shorter than the distance (L1-La-Lm) until the eye carriage 120 starts to retract.
  • Ink ejection by the inkjet head 12 fixed to the carriage 120 in the second row is a length obtained by adding a distance L2 in the transport direction between the carriage 120 in the first row and the carriage 120 in the second row to this length. Ink is discharged over the course. Accordingly, ink is discharged from the inkjet head 12 fixed to the second row carriage 120 to the recording medium P to the same position as the ink is discharged from the inkjet head 12 fixed to the first row carriage 120. Done.
  • the remaining output image length (Le-x1e) of the current output image F by the inkjet head 12 related to the carriage 120 in the first row is the first row from the measurement position by the recording medium distance sensor 113.
  • the ink ejection by the inkjet head 12 is immediately stopped at the current position.
  • the ink discharge length before the movement to the retracted position by the inkjet head 12 related to the carriage 120 in the second row is set to a length (L2 + Lh) that is the sum of the interval between the carriages and the width of the carriage 120. I can do it.
  • the output image F in which ink was not completely discharged by the ink jet head 12 related to the carriage 120 in the first row ink was discharged from the ink jet head 12 related to the carriage 120 in the second row and thereafter. May be omitted. That is, the ink ejection length by the inkjet head 12 related to the carriage 120 in the second row in this case may be set to the length (Le-x2e).
  • the CPU 142 displays an image in the middle of being formed by the ink ejection unit 122 at the floating detection timing when the floating amount is equal to or greater than the reference floating amount H1. It is determined whether or not all can be formed before the retracting operation start timing, and if it is determined that the formation is not possible, the ink ejecting unit before the retracting operation start timing, particularly at the time when this determination is performed. Since the ink ejection is stopped at 122, for the portion where the entire image is not formed even when the ink is ejected until the start timing of the evacuation operation, the image formation is abandoned from the beginning to suppress the ink consumption and increase the efficiency. I can do it.
  • the CPU 142 after the completion of the formation, before the retracting operation start timing, it is possible to reduce the waste of the recording medium P and the ink due to the image formation being performed halfway and being discarded.
  • the CPU 142 when the CPU 142 can form not only an image that is currently being formed but also one or more images before the start timing of the evacuation operation, the CPU 142 discharges ink related to the image that can be formed. After the completion of the formation of all these images, the discharge unit 122 cancels the ink discharge at the timing before the evacuation operation start timing, particularly at the completion of the formation of all the images. It is possible to reduce the recording medium P and the amount of wasted ink.
  • the present invention is not limited to the above-described embodiment, and various modifications can be made.
  • the recording medium has been described by taking the cloth continuous in the conveyance direction as an example.
  • recording paper or other materials may be used.
  • the present invention is more preferably applied.
  • it is not limited to a continuous recording medium (continuous book medium), and cut paper may be used.
  • the technique according to the present invention can be used more preferably when a plurality of images are arranged in a pattern at least in the conveying direction on one cut sheet.
  • the nozzle surface of the inkjet head 12 can be variably set from the conveyance surface by the operation of the lifting motor 132, the type of the lifting motor 132, the mounting arrangement and structure of the inkjet head 12 and the lifting motor 132 are as follows. It is determined arbitrarily. For example, a plurality of ink jet heads 12 may be directly attached to the carriage, or a plurality of ink jet heads 12 may be formed together in an ink jet head unit and the ink jet head unit attached to the carriage. Further, the number and size of the inkjet heads 12 are arbitrarily determined.
  • the nozzle surface does not have to be a complete plane.
  • the operation may be performed based on the case where the distance between the transport surface and the nozzle surface is the smallest.
  • the movement of each part of the inkjet head 12 may be slightly varied as long as the position of the nozzle surface facing the conveyance surface can be accurately moved. For example, when FPC (Flexible Printed Circuit) or the like is used, the distance in the z direction between the FPC and the nozzle surface does not necessarily have to be kept constant.
  • the lifting / lowering speed of the carriage 120 is constant, but there may be a plurality of lifting / lowering speeds. For example, there is a difference between the speed at which the carriage 120 is moved (raised) to the retracted position and the speed at which the carriage 120 is moved (lowered) to the ink ejection position according to the type of the lifting motor 132 and the like. Also good.
  • the type and arrangement of the recording medium distance sensor 113 are arbitrarily determined. For example, it is good also as measuring the distance to the recording medium surface using the reflected light of the irradiated light provided opposite to the recording medium P, or the light is irradiated from the side and the floating part
  • the shading state by may be detected.
  • not only visible light, but also electromagnetic waves having wavelengths that can be detected with a required accuracy and each wavelength of the scattering rate may be used.
  • the conveyance speed it is not necessary to directly acquire the conveyance speed from the encoder 112, and a set speed stored in advance in the memory 141 or the like may be acquired and used.
  • the measurement value can be acquired flexibly and accurately even if the transport speed changes during the measurement of the elapsed time or the transport distance.
  • the time when the measured value of the lift amount becomes less than the return lift amount H2 smaller than the reference lift amount H1 is equal to or longer than a predetermined standby time (2Ta + Tp). If it is continued, the carriage 120 is returned to resume image formation.
  • the same determination and operation may be performed with the return lift amount H2 set equal to the reference lift amount H1. Further, as long as the reference lift amount H1 is less than the maximum retreat distance H3, the reference lift amount H1 is appropriately set according to the material of the recording medium P and the like.
  • the lift amount is not less than a predetermined distance not more than the reference lift amount H1. If not, image formation may be resumed. Further, the recording time Tp in the standby time (2Ta + Tp) is set to “0”, and further, the standby time is not set, so that the lift amount less than the return lift amount H2 over the standby time (2Ta + Tp) does not continue. Alternatively, the carriage 120 may be simply returned.
  • the carriage 120 is returned halfway, but before the movement to the position where the distance from the conveyance surface to the nozzle surface becomes the ink discharge distance Hn, that is, the ink is discharged. There may be a case where the carriage 120 is moved again to the retracted position without restarting the ejection.
  • the image after the interruption of the ink ejection is formed from the top.
  • the recording medium portion of the image before the interruption and the recording medium portion of the image after the interruption can be connected and processed.
  • the image formation may be resumed from the image position where the ink ejection is interrupted.
  • the line head type ink jet recording apparatus using eight colors of ink has been described as an example.
  • the number of colors is not limited to this, and for example, ink jet recording in which only monochrome image formation is performed. It may be a device.
  • the technology according to the present invention can be applied while taking into consideration the moving speed of the ink jet head 12 in the width direction.
  • the same image is repeatedly formed.
  • the image may not be the same as long as the image is repeatedly formed.
  • different serial numbers may be formed at the corners of the image every time, or a predetermined number of images may be circulated to repeatedly form images.
  • the conveyance speed is measured by the encoder 112, and the distance L1 is a fixed value.
  • the conveyance speed may be a fixed value and / or the distance L1 may be variable.
  • it can be appropriately stored in the ROM 143 or a storage unit (not shown) of the control unit 14, and when the distance L1 is variable, for example, the distance can be measured with a linear encoder or the like. I can do it.
  • specific details such as configuration, arrangement, control contents, and control procedure shown in the above embodiment can be appropriately changed without departing from the gist of the present invention.
  • the present invention can be used for an ink jet recording apparatus.

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Abstract

Provided is an inkjet printer, which limits reduction in work efficiency without deterioration of formed image quality. The inkjet printer is equipped with: a conveyor unit for conveying a print medium (P) on a conveyor surface in the conveyance direction; an ink-discharging section for discharging ink from nozzle openings on a nozzle surface that faces the conveyor surface; a vertical motion unit for changing the distance of the ink-discharging section from the conveyor surface; a measurement section (113) for measuring the floating distance of the print medium at a measurement position at a prescribed separation distance (L1) on the upstream side of the ink-discharging section in the conveyance direction; a vertical motion control section for causing, when the floating distance reaches at least a first distance (H1) and after a prescribed period from the floating detection timing has elapsed, the vertical motion unit to perform, on the basis of the separation distance and the print medium conveyance speed, a retracting motion of moving the ink-discharging section to a position (H3) where the nozzle surface does not contact the floating portion while said floating portion is conveyed into a range that faces the ink-discharging section; and a discharge control section for continuing ink discharge until the retracting motion start timing.

Description

インクジェット記録装置Inkjet recording device
 この発明は、インクジェット記録装置に関する。 This invention relates to an ink jet recording apparatus.
 従来、記録媒体に対してインクを吐出して画像を形成するインクジェット記録装置がある。インクジェット記録装置では、インクを吐出する吐出部と記録媒体とを相対移動させることで、インクの吐出面に対して相対的に広い記録媒体上に画像を形成する。 Conventionally, there is an ink jet recording apparatus that forms an image by ejecting ink onto a recording medium. In an ink jet recording apparatus, an image is formed on a recording medium that is relatively wide with respect to the ink ejection surface by relatively moving the ejection section that ejects ink and the recording medium.
 しかしながら、記録媒体に皺などがあると、対向して配置されたインクの吐出面と記録媒体との間の距離が場所によって変化し、インクの着弾位置に不均一なずれが生じて画質が低下するという問題がある。更には、記録媒体の凸部がインクの吐出面と接触してインクジェット記録装置の故障に繋がるという問題がある。 However, if there are wrinkles or the like on the recording medium, the distance between the ink ejection surface disposed opposite to the recording medium changes depending on the location, and the ink landing position is unevenly displaced, resulting in a decrease in image quality. There is a problem of doing. Furthermore, there is a problem that the convex portion of the recording medium comes into contact with the ink ejection surface, leading to a failure of the ink jet recording apparatus.
 そこで、従来、搬送される記録媒体に対して吐出部からインクを順次吐出させていくインクジェット記録装置において、記録媒体に対してインクを着弾させる位置よりも記憶媒体の搬送方向上流側に、当該記録媒体の搬送面からの高さを検知するセンサーを設け、記録媒体が所定の高さ以上であることを検出した場合に、ノズル開口部が設けられた面を保護する技術(特許文献1)や、記録媒体の高さに応じて吐出インク量を変えたり、搬送速度を低下させたりすることで画質の低下を抑え、又は、印刷を中止して低画質の画像を形成させないようにするといった制御を行う技術(特許文献2)が開示されている。 Therefore, conventionally, in an ink jet recording apparatus that sequentially ejects ink from a discharge unit to a recording medium to be conveyed, the recording is performed on the upstream side in the conveyance direction of the storage medium from the position where the ink is landed on the recording medium. A technique for protecting a surface provided with a nozzle opening when a sensor for detecting the height of the medium from the conveying surface is provided and the recording medium is detected to have a predetermined height or more (Patent Document 1) Control that prevents the deterioration of image quality by changing the amount of ejected ink according to the height of the recording medium or reducing the conveyance speed, or preventing printing from being stopped and forming a low-quality image The technique (patent document 2) which performs is disclosed.
 また、特許文献3には、記録媒体とノズル開口部との対向位置よりも記録媒体の搬送方向上流側において、給紙部と搬送部の二箇所にセンサーを設け、給紙部のセンサーにより検出された記録媒体の高さに応じて画像形成や給紙の可否を判断するとともに、搬送部のセンサーで検出された記録媒体の高さに応じて記録媒体の搬送を緊急停止させて、インクジェット記録装置の故障や低画質画像の形成を防止しながら画像形成のスループットを上げる技術について開示されている。 Further, in Patent Document 3, sensors are provided at two locations, a paper feed unit and a transport unit, on the upstream side in the transport direction of the recording medium with respect to the position where the recording medium and the nozzle opening face each other. Ink jet recording is performed by determining whether image formation or paper feeding is possible according to the height of the recorded recording medium, and by urgently stopping the conveyance of the recording medium according to the height of the recording medium detected by the sensor of the conveyance unit. A technique for increasing the throughput of image formation while preventing device failure and low-quality image formation has been disclosed.
特開2002-36525号公報JP 2002-36525 A 特開2008-246879号公報JP 2008-246879 A 特開2011-126131号公報JP 2011-126131 A
 しかしながら、記録媒体に対して高速に大量の画像を形成する場合、部分的な凸部が検出されるごとに搬送を停止したり、単純に画像形成を中止したりすると、復旧の手間がかかったり、記録媒体に画像が形成されない部分が増えたりして、作業効率が低下するという課題がある。 However, when a large number of images are formed on a recording medium at high speed, it may be time-consuming to restore if the conveyance is stopped every time a partial convex portion is detected or if image formation is simply stopped. However, there is a problem that the working efficiency is lowered due to an increase in the number of portions where no image is formed on the recording medium.
 この発明の目的は、形成画像の画質の劣化を起こさずに作業効率の低下を抑えることが可能なインクジェット記録装置を提供することにある。 An object of the present invention is to provide an ink jet recording apparatus capable of suppressing a decrease in work efficiency without causing deterioration in image quality of a formed image.
 上記目的を達成するため、請求項1に記載の発明は、
 搬送面上の記録媒体を所定の搬送方向に搬送する搬送部と、
 前記搬送面に対向するノズル面に設けられたノズル開口部からインク液滴を吐出するインク吐出部と、
 前記インク吐出部を移動させて前記ノズル面と前記搬送面との距離を変化させる昇降部と、
 前記インク吐出部に対して前記搬送方向の上流側に所定の離隔距離離れた計測位置における前記搬送面からの前記記録媒体の浮上距離を計測する計測部と、
 前記計測部により計測された前記浮上距離が所定の第1距離以上となった場合に、前記離隔距離と、前記搬送部による前記記録媒体の搬送速度とに基づいて、当該第1距離以上となった浮上検出タイミングから所定時間が経過した後、前記浮上距離が前記第1距離以上の前記記録媒体の浮上部分が前記インク吐出部と対向する範囲内に搬送されるタイミングまでの間に、前記インク吐出部と前記搬送面との距離を前記ノズル面と前記浮上部分とが接触しない所定の退避距離となるように変化させる退避動作を前記昇降部に行わせる昇降制御部と、
 前記浮上検出タイミングから前記退避動作を開始させる退避動作開始タイミングまでの少なくとも途中まで、前記インク吐出部にインク液滴の吐出を継続させる吐出制御部と、
 を備えることを特徴とするインクジェット記録装置である。
In order to achieve the above object, the invention described in claim 1
A transport unit that transports the recording medium on the transport surface in a predetermined transport direction;
An ink ejection unit that ejects ink droplets from a nozzle opening provided on a nozzle surface facing the transport surface;
An elevating unit that moves the ink ejection unit to change the distance between the nozzle surface and the transport surface;
A measurement unit that measures the flying distance of the recording medium from the conveyance surface at a measurement position that is a predetermined separation distance upstream of the ink ejection unit in the conveyance direction;
When the flying distance measured by the measurement unit is equal to or greater than a predetermined first distance, the distance is equal to or greater than the first distance based on the separation distance and the conveyance speed of the recording medium by the conveyance unit. After a predetermined time elapses from the floating detection timing, the ink rises until a timing at which the floating portion of the recording medium whose flying distance is equal to or greater than the first distance is transported within a range facing the ink discharge portion. An elevating control unit for causing the elevating unit to perform a retreat operation for changing the distance between the discharge unit and the transport surface to a predetermined retreat distance in which the nozzle surface and the floating portion do not contact;
An ejection control unit that causes the ink ejection unit to continue ejecting ink droplets at least halfway from the rising detection timing to the withdrawal operation start timing for starting the withdrawal operation;
An ink jet recording apparatus comprising:
 また、請求項2記載の発明は、請求項1記載のインクジェット記録装置において、
 前記昇降制御部は、前記浮上距離に応じて前記退避距離を変化させることを特徴としている。
According to a second aspect of the present invention, in the ink jet recording apparatus of the first aspect,
The elevating control unit is characterized in that the retreat distance is changed according to the flying distance.
 また、請求項3記載の発明は、請求項1又は2記載のインクジェット記録装置において、
 前記浮上距離が前記第1距離以上となった後、当該浮上距離が前記第1距離以下の第2距離を下回った場合、前記昇降制御部は、前記浮上距離が前記第2距離以上であった部分が前記インク吐出部と対向する範囲を通過した後に、前記ノズル面と前記搬送面との距離が前記ノズル開口部からインクを吐出させる所定のインク吐出距離となるように変化させる復帰動作を前記昇降部に行わせ、
 前記吐出制御部は、前記復帰動作の終了後に、当該復帰動作が行われた前記インク吐出部に係る前記ノズル開口部から画像形成に係る前記インク液滴の吐出を再開させる
 ことを特徴としている。
The invention according to claim 3 is the ink jet recording apparatus according to claim 1 or 2,
After the ascent distance becomes equal to or greater than the first distance, when the ascent distance falls below a second distance that is equal to or less than the first distance, the elevating control unit is configured such that the ascent distance is equal to or greater than the second distance. A return operation for changing the distance between the nozzle surface and the transport surface to a predetermined ink discharge distance for discharging ink from the nozzle opening after the portion has passed through the range facing the ink discharge portion; Let the elevator move,
The ejection control unit restarts ejection of the ink droplets related to image formation from the nozzle opening portion of the ink ejection unit where the restoration operation has been performed after the completion of the restoration operation.
 また、請求項4記載の発明は、請求項3記載のインクジェット記録装置において、
 前記昇降制御部は、前記第2距離を所定の待機時間続けて下回った場合に、前記復帰動作を前記昇降部により実行可能とすることを特徴としている。
According to a fourth aspect of the present invention, in the ink jet recording apparatus according to the third aspect,
The elevating control unit is characterized in that the return operation can be executed by the elevating unit when the second distance falls below a predetermined standby time.
 また、請求項5記載の発明は、請求項4記載のインクジェット記録装置において、
 前記待機時間は、前記退避距離と前記インク吐出距離との間で前記ノズル面を所定の昇降速度で往復動作させるのに要する時間以上であり、且つ、前記記録媒体が前記離隔距離を搬送される時間以下であることを特徴としている。
According to a fifth aspect of the present invention, in the ink jet recording apparatus according to the fourth aspect,
The waiting time is equal to or longer than the time required for the nozzle surface to reciprocate at a predetermined elevation speed between the retreat distance and the ink ejection distance, and the recording medium is conveyed by the separation distance. It is characterized by being less than time.
 また、請求項6記載の発明は、請求項3~5の何れか一項に記載のインクジェット記録装置において、
 前記吐出制御部は、前記復帰動作の終了後、前記ノズル開口部からインクの事前吐出動作を行わせ、その後、前記ノズル開口部からの画像形成に係るインク吐出を再開させることを特徴としている。
The invention according to claim 6 is the ink jet recording apparatus according to any one of claims 3 to 5,
The ejection control unit is configured to perform an ink pre-ejection operation from the nozzle opening after completion of the return operation, and then restart ink ejection related to image formation from the nozzle opening.
 また、請求項7記載の発明は、請求項5又は6記載のインクジェット記録装置において、
 前記吐出制御部は、前記復帰動作の終了後、形成対象の画像の先頭から当該形成対象の画像を形成させることを特徴としている。
The invention according to claim 7 is the ink jet recording apparatus according to claim 5 or 6,
The ejection control unit is characterized in that after the return operation is completed, the image to be formed is formed from the head of the image to be formed.
 また、請求項8記載の発明は、請求項1~7の何れか一項に記載のインクジェット記録装置において、
 前記吐出制御部は、前記浮上距離が前記第1距離以上となった場合に、前記浮上検出タイミングで前記インク吐出部により形成されている途中の画像を前記退避動作開始タイミング前に全て形成可能か否かを判別し、形成が可能ではないと判別された場合には、前記退避動作開始タイミングよりも前に前記インクの吐出を中止させることを特徴としている。
The invention according to claim 8 is the ink jet recording apparatus according to any one of claims 1 to 7,
Whether the ejection control unit can form all the images formed by the ink ejection unit at the floating detection timing before the retracting operation start timing when the flying distance is equal to or greater than the first distance. If it is determined that the ink cannot be formed, the ink ejection is stopped before the retracting operation start timing.
 また、請求項9記載の発明は、請求項1~8の何れか一項に記載のインクジェット記録装置において、
 前記吐出制御部は、前記浮上距離が前記第1距離以上となった場合に、前記浮上検出タイミングで前記インク吐出部により形成されている途中の画像を前記退避動作開始タイミング前に全て形成可能か否かを判別し、形成が可能であると判別された場合には、当該形成が完了したタイミング以後、前記退避動作開始タイミングより前に前記インクの吐出を中止させることを特徴としている。
The invention according to claim 9 is the ink jet recording apparatus according to any one of claims 1 to 8,
Whether the ejection control unit can form all the images formed by the ink ejection unit at the floating detection timing before the retracting operation start timing when the flying distance is equal to or greater than the first distance. If it is determined whether or not formation is possible, the ejection of the ink is stopped after the timing when the formation is completed and before the start timing of the retracting operation.
 また、請求項10記載の発明は、請求項1~7の何れか一項に記載のインクジェット記録装置において、
 前記吐出制御部は、前記浮上距離が前記第1距離以上となった場合に、前記退避動作開始タイミング前に形成を完了させることが可能な当該形成の対象画像に係るインクの吐出を前記インク吐出部に行わせ、画像の形成が完了したタイミング以降、前記退避動作開始タイミングより前に前記インクの吐出を中止させることを特徴としている。
The invention according to claim 10 is the ink jet recording apparatus according to any one of claims 1 to 7,
The ejection control unit ejects ink related to a target image of the formation that can be completed before the retracting operation start timing when the flying distance is equal to or more than the first distance. The ink ejection is stopped after the timing when the image formation is completed and before the retreat operation start timing.
 また、請求項11記載の発明は、請求項1~10の何れか一項に記載のインクジェット記録装置において、
 前記浮上距離が前記退避距離の最大値よりも大きい場合には、前記搬送部に前記記録媒体の搬送を停止させる搬送制御部を備えることを特徴としている。
The invention according to claim 11 is the ink jet recording apparatus according to any one of claims 1 to 10,
When the flying distance is larger than the maximum value of the retreat distance, the conveyance unit includes a conveyance control unit that stops conveyance of the recording medium.
 また、請求項12記載の発明は、請求項1~11の何れか一項に記載のインクジェット記録装置において、
 前記インク吐出部は、前記搬送方向に異なる位置に複数配列され、
 前記昇降部は、当該複数のインク吐出部の前記ノズル面と前記搬送面との距離を各々独立に変化させ、
 前記昇降制御部は、前記複数のインク吐出部と前記浮上部分との距離にそれぞれ応じた同一の昇降動作を行わせて、前記ノズル面と前記搬送面との距離を前記退避距離に変化させる
 ことを特徴としている。
The invention according to claim 12 is the ink jet recording apparatus according to any one of claims 1 to 11,
A plurality of the ink ejection units are arranged at different positions in the transport direction,
The elevating unit is configured to independently change the distance between the nozzle surface and the transport surface of the plurality of ink ejection units,
The elevating control unit performs the same elevating operation corresponding to the distance between the plurality of ink ejection units and the floating portion, and changes the distance between the nozzle surface and the transport surface to the retreat distance. It is characterized by.
 また、請求項13記載の発明は、請求項1~12の何れか一項に記載のインクジェット記録装置において、
 前記記録媒体は布帛であり、前記搬送方向に前記離隔距離よりも長く連続していることを特徴としている。
The invention according to claim 13 is the ink jet recording apparatus according to any one of claims 1 to 12,
The recording medium is a fabric, and is continuous in the transport direction for longer than the separation distance.
 本発明に従うと、インクジェット記録装置において、形成画像の画質の劣化を起こさずに作業効率の低下を抑えることが出来るという効果がある。 According to the present invention, in the ink jet recording apparatus, there is an effect that it is possible to suppress a decrease in work efficiency without causing deterioration of the image quality of the formed image.
本発明の実施形態のインクジェット記録装置の全体斜視図である。1 is an overall perspective view of an ink jet recording apparatus according to an embodiment of the present invention. インクジェット記録装置の機能構成を示すブロック図である。It is a block diagram which shows the function structure of an inkjet recording device. 記録媒体の高さ変化について説明するための側面図である。It is a side view for demonstrating the height change of a recording medium. 第1実施形態のインクジェット記録装置において実行される画像形成制御処理の制御手順を示すフローチャートである。3 is a flowchart illustrating a control procedure of image formation control processing executed in the ink jet recording apparatus according to the first embodiment. 画像形成制御処理で呼び出される画像形成中断処理の制御手順を示すフローチャートである。It is a flowchart which shows the control procedure of the image formation interruption process called by an image formation control process. 画像形成中断処理で呼び出される画像形成復帰処理の制御手順を示すフローチャートである。It is a flowchart which shows the control procedure of the image formation return process called by an image formation interruption process. 画像形成を中断するタイミングの例を示すタイムチャートである。6 is a time chart illustrating an example of timing for interrupting image formation. 画像形成中断処理の変形例1を示すフローチャートである。12 is a flowchart illustrating a first modification of the image formation interruption process. 変形例1の画像形成中断処理で呼び出される画像形成復帰処理の制御手順を示すフローチャートである。10 is a flowchart illustrating a control procedure of an image formation return process called up in an image formation interruption process according to Modification 1; 画像形成中断処理の変形例2を示すフローチャートである。10 is a flowchart illustrating a second modification of the image formation interruption process. 第2実施形態のインクジェット記録装置で実行される画像形成制御処理において呼び出される画像形成中断処理の制御手順を示すフローチャートである。It is a flowchart which shows the control procedure of the image formation interruption process called in the image formation control process performed with the inkjet recording device of 2nd Embodiment. 第2実施形態のインクジェット記録装置でのインク吐出中断タイミングの設定例を示す図である。It is a figure which shows the example of a setting of the ink discharge interruption timing in the inkjet recording device of 2nd Embodiment. 第2実施形態のインクジェット記録装置でのインク吐出中断タイミングの設定例を示す図である。It is a figure which shows the example of a setting of the ink discharge interruption timing in the inkjet recording device of 2nd Embodiment.
 以下、本発明の実施の形態を図面に基づいて説明する。
[第1実施形態]
 図1は、本発明の第1実施形態のインクジェット記録装置100の全体斜視図である。また、図2は、インクジェット記録装置100の機能構成を示すブロック図である。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[First Embodiment]
FIG. 1 is an overall perspective view of an ink jet recording apparatus 100 according to a first embodiment of the present invention. FIG. 2 is a block diagram illustrating a functional configuration of the inkjet recording apparatus 100.
 このインクジェット記録装置100は、搬送部11と、複数(ここでは、8つ)のキャリッジ120と、キャリッジ120に各々対応して設けられたキャリッジ昇降部13(昇降部)とを備える。キャリッジ120は、それぞれ、搬送部11による搬送方向(x方向)に垂直な幅方向(y方向)に延在して、搬送部11による記録媒体の搬送面と対向するように配置され、搬送される記録媒体の全幅に亘ってインクを吐出可能にインクジェットヘッド12が固定されてラインヘッド構造をなしている。これらの8列に配置されたキャリッジ120は、8色のインクにそれぞれ対応して、搬送方向に互いに異なる位置に設けられている。以降では、必要に応じて搬送方向上流側から順番に1列目、2列目…8列目のキャリッジ120と記す。キャリッジ120は、キャリッジ昇降部13により搬送面からの距離(z方向)が変更可能に設けられ、キャリッジ120の移動に伴ってインクジェットヘッド12も搬送面からの距離が変更される。 The inkjet recording apparatus 100 includes a transport unit 11, a plurality (eight in this case) of carriages 120, and a carriage lifting unit 13 (lifting unit) provided corresponding to each of the carriages 120. Each of the carriages 120 extends in the width direction (y direction) perpendicular to the conveyance direction (x direction) by the conveyance unit 11 and is disposed and conveyed so as to face the recording medium conveyance surface by the conveyance unit 11. The inkjet head 12 is fixed so as to be able to eject ink over the entire width of the recording medium to form a line head structure. The carriages 120 arranged in these eight rows are provided at different positions in the transport direction corresponding to the eight colors of ink, respectively. Hereinafter, the first column, the second column,..., The eighth column carriage 120 are sequentially described from the upstream side in the transport direction as necessary. The carriage 120 is provided so that the distance (z direction) from the conveyance surface can be changed by the carriage lifting / lowering unit 13, and the distance from the conveyance surface of the inkjet head 12 is also changed as the carriage 120 moves.
 インクジェット記録装置100は、機能構成として、搬送部11と、インクジェットヘッド12と、キャリッジ昇降部13と、制御部14(昇降制御部、吐出制御部、搬送制御部)と、操作表示部15と、通信部16と、などを備える。 The ink jet recording apparatus 100 includes a transport unit 11, an ink jet head 12, a carriage lift unit 13, a control unit 14 (lift control unit, discharge control unit, transport control unit), an operation display unit 15, and a functional configuration. And a communication unit 16.
 搬送部11は、搬送モーター111と、エンコーダー112と、記録媒体距離センサー113(計測部)と、駆動ローラー114と、搬送ベルト115などを備える。搬送モーター111は、駆動ローラー114を所定の速度で回転動作させる。駆動ローラー114には、図示略の従動ローラーと共に無端状の搬送ベルト115が巻回されて、当該駆動ローラー114の回転により搬送ベルト115を周回移動させる。この搬送ベルト115の外周面を搬送面として当該搬送面上に記録媒体が載置されて、当該記録媒体は、搬送ベルト115の周回移動に伴って搬送方向に搬送される。 The transport unit 11 includes a transport motor 111, an encoder 112, a recording medium distance sensor 113 (measurement unit), a driving roller 114, a transport belt 115, and the like. The transport motor 111 rotates the drive roller 114 at a predetermined speed. An endless conveyance belt 115 is wound around the driving roller 114 together with a driven roller (not shown), and the conveyance belt 115 is moved around by the rotation of the driving roller 114. A recording medium is placed on the conveying surface with the outer circumferential surface of the conveying belt 115 as a conveying surface, and the recording medium is conveyed in the conveying direction as the conveying belt 115 rotates.
 エンコーダー112は、搬送モーター111の回転角度や回転速度を計測するロータリーエンコーダーであり、当該搬送モーター111の回転速度から搬送ベルト115の移動速度、即ち、記録媒体の搬送速度が算出される。 The encoder 112 is a rotary encoder that measures the rotation angle and rotation speed of the conveyance motor 111, and the moving speed of the conveyance belt 115, that is, the conveyance speed of the recording medium is calculated from the rotation speed of the conveyance motor 111.
 記録媒体距離センサー113は、記録媒体と搬送面との距離(浮上距離)を計測するためのセンサーである。記録媒体距離センサー113は、搬送経路上で最初のインクジェットヘッド12(キャリッジ120)の搬送面との対向面(ノズル面)における搬送方向上流側端部から更に上流側に所定の距離L1(離隔距離)の位置を記録媒体と搬送面との距離を計測する計測位置とするように設けられている。この記録媒体距離センサー113としては、例えば、光センサーが用いられ、記録媒体に対して出射された光の反射光又は遮光の有無を検出して、搬送面と記録媒体表面との距離を計測する。即ち、計測された距離が記録媒体の厚み以上であれば、当該記録媒体に皺などによる浮き上がりが生じていることになる。 The recording medium distance sensor 113 is a sensor for measuring the distance (flying distance) between the recording medium and the conveyance surface. The recording medium distance sensor 113 is a predetermined distance L1 (separation distance) further upstream from the upstream end in the transport direction on the surface (nozzle surface) facing the transport surface of the first inkjet head 12 (carriage 120) on the transport path. ) Is a measurement position for measuring the distance between the recording medium and the conveyance surface. As the recording medium distance sensor 113, for example, an optical sensor is used, and the distance between the transport surface and the recording medium surface is measured by detecting the presence or absence of reflected light or light shielding of the light emitted to the recording medium. . That is, if the measured distance is equal to or greater than the thickness of the recording medium, the recording medium is lifted by wrinkles or the like.
 インクジェットヘッド12は、駆動回路121と、インク吐出部122とを備える。インク吐出部122は、図示略のインク供給部と、インクを吐出する各ノズルの開口部とをそれぞれ繋ぐインク流路を有し、当該インク流路内のインクに所定の駆動パターンで圧力が加えられることでノズル開口部からインク液滴を吐出させる。ノズル開口部は、インクジェットヘッド12の搬送面と対向する面(ノズル面)に設けられ、インクは、記録媒体(搬送面)に対して略垂直に飛翔して着弾する構成となっている。ノズル開口部は、各インクジェットヘッド12のノズル面において、幅方向に所定の間隔(ピッチ)で複数配列されて設けられている。ノズル開口部の配列パターンは、特に限られず、単純な一次元配置であっても良いし、又は、搬送方向に複数列を有する千鳥格子状配列などであっても良い。各キャリッジ120において、同色のインクを吐出する複数のインクジェットヘッド12が配列されてラインヘッドが構成される場合には、隣接するインクジェットヘッド12に設けられたノズル開口部が幅方向に部分的に重複して配置されることで、記録媒体の全幅に亘り確実にインクの吐出が行われる構成であることが望ましい。 The inkjet head 12 includes a drive circuit 121 and an ink discharge unit 122. The ink discharge unit 122 has an ink channel that connects an ink supply unit (not shown) and the opening of each nozzle that discharges ink, and pressure is applied to the ink in the ink channel with a predetermined drive pattern. Ink droplets are ejected from the nozzle openings. The nozzle opening is provided on a surface (nozzle surface) facing the transport surface of the inkjet head 12, and ink is configured to fly and land substantially perpendicularly to the recording medium (transport surface). A plurality of nozzle openings are arranged on the nozzle surface of each inkjet head 12 at a predetermined interval (pitch) in the width direction. The arrangement pattern of the nozzle openings is not particularly limited, and may be a simple one-dimensional arrangement, or a staggered arrangement having a plurality of rows in the transport direction. In each carriage 120, when a plurality of inkjet heads 12 that discharge ink of the same color are arranged to form a line head, nozzle openings provided in adjacent inkjet heads 12 partially overlap in the width direction. Therefore, it is desirable that the ink is reliably discharged over the entire width of the recording medium.
 駆動回路121は、インク吐出部122のインク流路内のインクに対する加圧状態を変化させ、適切なタイミングでノズル開口部からインクを吐出させるための駆動信号を出力する。インクに対する加圧状態を変化させる方法としては、周知の各種方法が用いられ、例えば、インク流路に沿って設けられた圧電体に適宜な波形で電圧を印加することでインク流路を変形圧縮/拡張させても良いし、電熱素子(抵抗素子)に通電してインク流路の壁面を加熱し、気泡を発生させることでインクを加圧しても良い。
 なお、駆動回路121は、インクジェットヘッド12内でインク吐出部122とまとめて形成されるが、適宜配置されて良い。
The drive circuit 121 changes the pressure state of the ink in the ink flow path of the ink discharge unit 122 and outputs a drive signal for discharging ink from the nozzle opening at an appropriate timing. Various known methods are used as a method for changing the pressure state of the ink. For example, the ink flow path is deformed and compressed by applying a voltage with an appropriate waveform to a piezoelectric body provided along the ink flow path. The ink may be pressurized by energizing an electric heating element (resistive element) to heat the wall surface of the ink flow path and generating bubbles.
The drive circuit 121 is formed together with the ink discharge unit 122 in the inkjet head 12, but may be appropriately arranged.
 キャリッジ昇降部13は、モータードライバー131と、昇降モーター132と、電磁ブレーキ133と、梁部材134と、支持部135とを備え、キャリッジ120の搬送面からの距離を変化させて固定する。梁部材134は、搬送ベルト115の上部(記録媒体の搬送面側)で搬送方向を跨ぐ向きで略平行に二本設けられ、当該梁部材134の両端にそれぞれ二つの支持部135が固定される。昇降モーター132、電磁ブレーキ133及びキャリッジ120は、支持部135に取り付けられて、制御部14からの制御信号に基づいてモータードライバー131が昇降モーター132及び電磁ブレーキ133を駆動することでキャリッジ120の位置を定める。 The carriage elevating unit 13 includes a motor driver 131, an elevating motor 132, an electromagnetic brake 133, a beam member 134, and a support unit 135, and is fixed by changing the distance from the conveyance surface of the carriage 120. Two beam members 134 are provided approximately in parallel across the conveying direction at the upper part of the conveying belt 115 (on the conveying surface side of the recording medium), and two support portions 135 are fixed to both ends of the beam member 134, respectively. . The elevating motor 132, the electromagnetic brake 133, and the carriage 120 are attached to the support unit 135, and the motor driver 131 drives the elevating motor 132 and the electromagnetic brake 133 based on a control signal from the control unit 14, whereby the position of the carriage 120 is reached. Determine.
 昇降モーター132は、モータードライバー131からの駆動信号に応じて所定の昇降速度でキャリッジ120を移動させる。昇降モーター132としては、例えば、サーボモーターやステッピングモーターが用いられる。この昇降モーター132により、キャリッジ120に固定されたインクジェットヘッド12のノズル面は、搬送面からの距離がインク吐出距離Hnから最大退避距離H3までの昇降幅H0の範囲で昇降が可能となっている。 The elevating motor 132 moves the carriage 120 at a predetermined elevating speed according to a drive signal from the motor driver 131. As the lifting motor 132, for example, a servo motor or a stepping motor is used. By this lift motor 132, the nozzle surface of the inkjet head 12 fixed to the carriage 120 can be lifted and lowered within the range of the lift width H0 from the ink discharge distance Hn to the maximum retreat distance H3. .
 電磁ブレーキ133は、モータードライバー131からの動作信号があった場合にキャリッジ120の固定状態を解除して、昇降モーター132によるキャリッジ120の移動を可能とする。即ち、電源切断時を含めた通常の状態では、電磁ブレーキ133は、キャリッジ120を固定する。電磁ブレーキ133としては、例えば、ディスクブレーキが用いられる。 The electromagnetic brake 133 releases the fixed state of the carriage 120 when an operation signal is received from the motor driver 131 and enables the carriage 120 to move by the lifting motor 132. That is, the electromagnetic brake 133 fixes the carriage 120 in a normal state including when the power is turned off. As the electromagnetic brake 133, for example, a disc brake is used.
 制御部14は、インクジェット記録装置100の全体動作を統括制御し、各部を適切に動作させる。制御部14は、メモリー141と、CPU142(Central Processing Unit)と、ROM143(Read Only Memory)と、RAM144(Random Access Memory)と、バス145などを備える。 The control unit 14 controls the overall operation of the ink jet recording apparatus 100 and operates each unit appropriately. The control unit 14 includes a memory 141, a CPU 142 (Central Processing Unit), a ROM 143 (Read Only Memory), a RAM 144 (Random Access Memory), a bus 145, and the like.
 メモリー141は、通信部16を介して外部から入力された画像データを一時的に記憶する。また、当該画像データがインクジェット記録装置100で画像形成用に処理される場合には、当該処理された画像データがメモリー141に記憶される。 The memory 141 temporarily stores image data input from the outside via the communication unit 16. When the image data is processed for image formation by the inkjet recording apparatus 100, the processed image data is stored in the memory 141.
 CPU142は、インクジェット記録装置100の動作制御に係る各種演算処理を行う。CPU142は、ROM143から読み出されたプログラムに従い、画像データ、各部のステータス信号やクロック信号などに基づいて画像形成に係る各処理を行う。なお、CPU142は、一つのCPUがインクジェット記録装置100の動作全てを集中制御しても良いし、動作制御用のCPUと、その他の処理、例えば、画像データの処理などに係る専用CPUを別個に保持、動作させても良い。 The CPU 142 performs various arithmetic processes related to operation control of the inkjet recording apparatus 100. In accordance with the program read from the ROM 143, the CPU 142 performs each process related to image formation based on image data, status signals of each unit, clock signals, and the like. The CPU 142 may centrally control all the operations of the ink jet recording apparatus 100 by one CPU, or a CPU for operation control and a dedicated CPU for other processing such as image data processing may be separately provided. You may hold and operate.
 ROM143は、画像形成に係る制御プログラムや初期設定データを記憶する。ROM143には、マスクROMが用いられても良いし、フラッシュメモリーなどの書き換え可能な不揮発性メモリーが用いられても良い。ROM143のプログラムや設定データは、適宜CPU142により読み出されて実行、利用される。 The ROM 143 stores a control program related to image formation and initial setting data. As the ROM 143, a mask ROM may be used, or a rewritable nonvolatile memory such as a flash memory may be used. The program and setting data in the ROM 143 are read by the CPU 142 as appropriate and executed and used.
 RAM144は、CPU142に作業用のメモリー空間を提供し、一時データを記憶する。一時データには、昇降モーター132の動作に係るキャリッジ120の位置や、記録媒体距離センサー113の計測動作に係る距離データなどが含まれる。 The RAM 144 provides a working memory space to the CPU 142 and stores temporary data. The temporary data includes the position of the carriage 120 related to the operation of the lift motor 132, distance data related to the measurement operation of the recording medium distance sensor 113, and the like.
 これらメモリー141、CPU142、ROM143及びRAM144は、バス145で互いに接続されてデータのやり取りが可能となっている。また、バス145には、制御部14の外部から搬送部11、インクジェットヘッド12、キャリッジ昇降部13、操作表示部15及び通信部16が接続されて、制御信号やデータなどのやり取りが行われる。 These memory 141, CPU 142, ROM 143, and RAM 144 are connected to each other via a bus 145 so that data can be exchanged. In addition, the transport unit 11, the inkjet head 12, the carriage lifting / lowering unit 13, the operation display unit 15, and the communication unit 16 are connected to the bus 145 from the outside of the control unit 14, and control signals and data are exchanged.
 操作表示部15は、ユーザーの操作などの外部入力を受け付けて入力信号として出力すると共に、CPU142からの制御信号に応じてインクジェット記録装置100の各種ステータスや動作メニューなどが表示される。操作表示部15は、操作入力手段として、例えば、押しボタンスイッチや操作キーなどを備え、また、表示手段としてLCD(液晶ディスプレイ)などの表示画面、その表示ドライバー及びインディケーターとして用いる発光部などを備える。また、表示画面にタッチセンサーを設けて当該表示画面をタッチパネルとして用いることも出来る。 The operation display unit 15 receives an external input such as a user operation and outputs it as an input signal, and displays various statuses and operation menus of the ink jet recording apparatus 100 in accordance with a control signal from the CPU 142. The operation display unit 15 includes, for example, push button switches and operation keys as operation input means, a display screen such as an LCD (Liquid Crystal Display) as a display means, and a light emitting unit used as a display driver and an indicator thereof. Prepare. Further, a touch sensor can be provided on the display screen, and the display screen can be used as a touch panel.
 通信部16は、外部から画像データや印刷ジョブに係るコマンドや設定を受信し、また、画像形成に係るステータス信号などを送信する通信動作のインターフェイスである。この通信部16としては、例えば、NIC(Network Interface Card)などであり、各種通信規格に基づくドライバーを含む。 The communication unit 16 is an interface for communication operation that receives commands and settings related to image data and print jobs from the outside, and transmits status signals related to image formation. The communication unit 16 is, for example, a NIC (Network Interface Card), and includes drivers based on various communication standards.
 次に、本実施形態のインクジェット記録装置100における画像形成動作について説明する。
 図3は、インクジェット記録装置100における記録媒体P、記録媒体距離センサー113及びキャリッジ120の位置関係を説明する側面図である。
Next, an image forming operation in the inkjet recording apparatus 100 of the present embodiment will be described.
FIG. 3 is a side view for explaining the positional relationship among the recording medium P, the recording medium distance sensor 113, and the carriage 120 in the inkjet recording apparatus 100. FIG.
 本実施形態のインクジェット記録装置100では、搬送方向に距離L1よりも長く連続する記録媒体、特に布帛が用いられる。ここでは、記録媒体上には、当該布帛の搬送に応じて適宜設定された間隔(マージン)で、同一又は所定のパターン/順番で配列された画像データに基づく画像が順次形成されていく。 In the ink jet recording apparatus 100 of the present embodiment, a recording medium, particularly a fabric, that is continuous in the transport direction for longer than the distance L1 is used. Here, images based on image data arranged in the same or a predetermined pattern / order are sequentially formed on the recording medium at intervals (margins) appropriately set according to the conveyance of the fabric.
 画像形成に係るインクの吐出時には、キャリッジ120は、ノズル面と搬送面との距離が所定のインク吐出距離Hnとなる位置(インク吐出位置)で固定される。
 記録媒体Pに皺などがあって当該記録媒体Pに搬送面から浮き上がっている部分(浮上部分)がある場合、当該浮上部分では、ノズル面と記録媒体Pの表面との間隔が狭くなり、インクの飛翔距離が短くなることで着弾位置が所望の位置からずれる。また、記録媒体Pの表面がノズル面に対して傾いたり折れ曲がって重なったりすることで、当該部分へのインク着弾位置が搬送方向に狭まったり、画像が形成されなかったりすることになる。更に、記録媒体Pがノズル面(インクジェットヘッド12やキャリッジ120)と接触(衝突)したりする。そこで、インクジェット記録装置100では、所定の基準以上の画像劣化が想定される基準浮き上がり量H1(第1距離)以上の浮き上がり量が記録媒体Pで検出された場合には、画像形成を中止してキャリッジ昇降部13を動作させ、キャリッジ120の位置を搬送面から遠ざけて搬送面からの距離を所定の退避距離とする退避動作を行う。また、キャリッジ120の最大退避距離H3以上の浮き上がりが検出された場合には、搬送部11による記録媒体の搬送を緊急停止させる。
At the time of ink discharge related to image formation, the carriage 120 is fixed at a position (ink discharge position) where the distance between the nozzle surface and the transport surface is a predetermined ink discharge distance Hn.
When the recording medium P has wrinkles or the like and the recording medium P has a portion (floating portion) that is lifted from the conveyance surface, the gap between the nozzle surface and the surface of the recording medium P becomes narrow in the floating portion, and the ink The landing position deviates from a desired position by shortening the flight distance. Further, when the surface of the recording medium P is inclined or bent with respect to the nozzle surface, the ink landing position on the portion is narrowed in the transport direction, or an image is not formed. Further, the recording medium P contacts (collises) with the nozzle surface (inkjet head 12 or carriage 120). Therefore, the inkjet recording apparatus 100 stops image formation when the recording medium P detects a lift amount that is equal to or greater than the reference lift amount H1 (first distance) that is assumed to cause image degradation that exceeds a predetermined reference. The carriage lifting / lowering unit 13 is operated to move the position of the carriage 120 away from the conveyance surface and perform a retraction operation with the distance from the conveyance surface as a predetermined retraction distance. In addition, when the lifting of the carriage 120 over the maximum retraction distance H3 is detected, the conveyance of the recording medium by the conveyance unit 11 is urgently stopped.
 ここで、昇降速度Vaでキャリッジ120が昇降幅H0を移動する場合、昇降時間Ta=H0/Vaでノズル面の退避が行われる。一方、記録媒体距離センサー113で記録媒体Pの浮き上がりが検出されてから当該浮上部分がキャリッジ120(ノズル面)と対向する範囲(即ち、キャリッジ120の下部で搬送方向に長さLhの範囲)に到達するまでの時間差を示す到達時間Ttは、搬送部11による記録媒体Pの搬送速度Vtに依存し、Tt=L1/Vt>Taである。更に、搬送速度Vtが画像形成モードなどによって変更可能とした場合、当該画像形成モードによって到達時間Ttと昇降時間Taとの差が変化する。 Here, when the carriage 120 moves in the elevation width H0 at the elevation speed Va, the nozzle surface is retracted at the elevation time Ta = H0 / Va. On the other hand, after the floating of the recording medium P is detected by the recording medium distance sensor 113, the floating portion is in a range facing the carriage 120 (nozzle surface) (that is, a range having a length Lh in the transport direction below the carriage 120). The arrival time Tt indicating the time difference until the arrival depends on the conveyance speed Vt of the recording medium P by the conveyance unit 11, and Tt = L1 / Vt> Ta. Furthermore, when the conveyance speed Vt can be changed depending on the image forming mode or the like, the difference between the arrival time Tt and the elevation time Ta changes depending on the image forming mode.
 そこで、このインクジェット記録装置100では、所定のマージン時間Tmを設定し、記録媒体距離センサー113で基準浮き上がり量H1が検出された後、記録媒体Pの当該浮上部分が1列目のキャリッジ120に係るインクジェットヘッド12のノズル面と対向し始めるタイミングに対し、昇降時間Ta及びマージン時間Tmの合計時間前を退避動作開始タイミングとして、画像形成に係るインクの吐出を中止させると共にキャリッジ120の退避動作を開始する。即ち、昇降時間Taの間に記録媒体Pが搬送される昇降時搬送距離La=Vt×Ta、マージン時間Tmの間に記録媒体Pが搬送されるマージンLm=Vt×Tmとすると、この浮上部分が記録媒体距離センサー113による計測位置を通過してから、更に距離(L1-La-Lm)移動した後にキャリッジ120の退避動作が開始される。これにより、浮上部分の検出後、時間(L1/Vt-Ta-Tm)(残り吐出時間)、距離(L1-La-Lm)の間では引き続き画像形成に係るインクの吐出が可能であり、且つ、キャリッジ120は、記録媒体Pの浮上部分がキャリッジ120の位置に到達する直前に退避が完了していることになる。 Therefore, in the ink jet recording apparatus 100, after a predetermined margin time Tm is set and the reference lift amount H1 is detected by the recording medium distance sensor 113, the floating portion of the recording medium P is related to the carriage 120 in the first row. With respect to the timing at which the ink jet head 12 starts to face the nozzle surface, the discharge operation start timing is the sum of the up / down time Ta and the margin time Tm, and ink ejection related to image formation is stopped and the carriage 120 starts to be retracted. To do. That is, if the transport distance La when the recording medium P is transported during the lift time Ta = Vt × Ta and the margin Lm = Vt × Tm when the recording medium P is transported during the margin time Tm, then this floating portion After passing through the measurement position by the recording medium distance sensor 113, the carriage 120 starts to be retracted after a further distance (L1-La-Lm). Thus, after the floating portion is detected, the ink for image formation can be continuously discharged during the time (L1 / Vt−Ta−Tm) (remaining discharge time) and the distance (L1−La−Lm), and The carriage 120 has been completely retracted immediately before the floating portion of the recording medium P reaches the position of the carriage 120.
 また、N列目以降(N≧2)のキャリッジ120では、搬送方向に隣接するキャリッジ120間を間隔L2とすると、記録媒体Pの浮上部分が記録媒体距離センサー113による計測位置を通過してから更に距離(L1+(N-1)×L2-Vt(Ta+Tm))移動した後にインクの吐出中止とキャリッジの退避動作が開始される。従って、1列目のキャリッジ120に固定されたインクジェットヘッド12から画像形成に係るインクが吐出された記録媒体Pの部分に対しては、記録媒体距離センサー113により基準浮き上がり量H1以上の記録媒体Pの浮き上がりが検出された後であっても全てのキャリッジ120に係るインクジェットヘッド12からインクが吐出されて画像が形成されることになる。 Further, in the carriages 120 in the Nth and subsequent rows (N ≧ 2), when the distance L2 is defined between the carriages 120 adjacent to each other in the transport direction, the flying portion of the recording medium P passes through the measurement position by the recording medium distance sensor 113. Further, after the distance (L1 + (N−1) × L2−Vt (Ta + Tm)) has been moved, the ink discharge is stopped and the carriage is retracted. Accordingly, for the portion of the recording medium P on which the ink related to image formation is ejected from the inkjet head 12 fixed to the carriage 120 in the first row, the recording medium P having a reference lift amount H1 or more by the recording medium distance sensor 113. Even after the lifting of the ink is detected, ink is ejected from the inkjet heads 12 associated with all the carriages 120 to form an image.
 図4は、本実施形態のインクジェット記録装置100において実行される画像形成制御処理のCPU142による制御手順を示すフローチャートである。 FIG. 4 is a flowchart showing a control procedure by the CPU 142 of the image formation control process executed in the inkjet recording apparatus 100 of the present embodiment.
 この画像形成制御処理は、例えば、通信部16を介してCPU142がプリントジョブを受け取った場合や、操作表示部15からメモリー141に記憶されている画像データに係る画像形成の命令が入力されたのをCPU142が検出した場合に開始される。 In this image formation control process, for example, when the CPU 142 receives a print job via the communication unit 16 or an image formation command related to image data stored in the memory 141 is input from the operation display unit 15. Is started when the CPU 142 detects.
 画像形成制御処理が開始されると、CPU142は、必要に応じてモータードライバー131に制御信号を出力し、キャリッジ120を移動させてノズル面と搬送媒体Pとの距離を画像形成時のインク吐出距離Hnに設定する(ステップS101)。キャリッジ120の移動が完了すると、CPU142は、駆動回路121に制御信号を出力し、また、メモリー141から画像データを適宜なタイミングで出力させて、各ノズルからインクを吐出させることにより画像形成を開始する(ステップS102)。 When the image formation control process is started, the CPU 142 outputs a control signal to the motor driver 131 as necessary, moves the carriage 120, and determines the distance between the nozzle surface and the transport medium P as the ink discharge distance during image formation. Set to Hn (step S101). When the movement of the carriage 120 is completed, the CPU 142 outputs a control signal to the drive circuit 121, outputs image data from the memory 141 at an appropriate timing, and starts image formation by ejecting ink from each nozzle. (Step S102).
 CPU142は、画像形成が正常終了したか否かを判別する(ステップS103)。正常終了したと判別された場合には(ステップS103で“YES”)、CPU142は、画像形成制御処理を終了する。正常終了していない、即ち、画像形成が終了していないと判別された場合には(ステップS103で“NO”)、CPU142は、記録媒体距離センサー113の計測値を取得して、当該記録媒体距離センサー113による計測位置で記録媒体Pの浮き上がり量が最大退避距離H3以上であるか否かを判別する(ステップS104)。 The CPU 142 determines whether or not the image formation has been normally completed (step S103). If it is determined that the process has been completed normally (“YES” in step S103), the CPU 142 ends the image formation control process. If it is determined that the image formation has not been completed normally, that is, the image formation has not been completed (“NO” in step S103), the CPU 142 obtains the measurement value of the recording medium distance sensor 113, and the recording medium It is determined whether or not the lifting amount of the recording medium P at the measurement position by the distance sensor 113 is greater than or equal to the maximum retreat distance H3 (step S104).
 浮き上がり量が最大退避距離H3以上であると判別された場合には(ステップS104で“YES”)、CPU142は、駆動回路121に制御信号を出力してインクの吐出を中止させると共に、搬送モーター111に信号を出力して、当該浮上部分が1列目のキャリッジ120と対向する範囲に到達する前に搬送を停止させる(ステップS105)。CPU142は、操作表示部15にエラー終了表示を行わせ(ステップS106)、画像形成制御処理を終了する。 If it is determined that the lift amount is equal to or greater than the maximum retreat distance H3 (“YES” in step S104), the CPU 142 outputs a control signal to the drive circuit 121 to stop the ink discharge and the transport motor 111. A signal is output to stop the conveyance before the floating portion reaches the range facing the carriage 120 in the first row (step S105). The CPU 142 displays an error end display on the operation display unit 15 (step S106), and ends the image formation control process.
 ステップS104の判別処理で、浮き上がり量が最大退避距離H3以上ではないと判別された場合には(ステップS104で“NO”)、CPU142は、画像形成中断処理を呼び出して実行する(ステップS120)。画像形成中断処理が終了すると、CPU142は、処理をステップS103に戻す。 If it is determined in step S104 that the lift amount is not equal to or greater than the maximum retreat distance H3 ("NO" in step S104), the CPU 142 calls and executes an image formation interruption process (step S120). When the image formation interruption process ends, the CPU 142 returns the process to step S103.
 図5は、画像形成制御処理で呼び出される画像形成中断処理のCPU142による制御手順を示すフローチャートである。 FIG. 5 is a flowchart showing a control procedure by the CPU 142 of the image formation interruption process called in the image formation control process.
 画像形成中断処理が呼び出されると、CPU142は、ステップS104の処理で取得された記録媒体Pの浮き上がり量が基準浮き上がり量H1以上であるか否かを判別する(ステップS121)。基準浮き上がり量H1以上であると判別された場合には(ステップS121で“YES”)、CPU142は、キャリッジ120の退避フラグが設定されているか否かを判別する(ステップS122)。この退避フラグは、基準浮き上がり量H1が検出されて要退避状態となってから、当該浮き上がりに係るキャリッジ120の退避動作が行われて、更に退避されたキャリッジ120に係るインクジェットヘッド12のノズル面が搬送面からインク吐出距離Hnの位置に復帰して画像形成に係るインクの吐出が再開されるまでの間セットされ、これ以外の場合には解除されるフラグである。この退避フラグは、ここでは、RAM144に記憶される。 When the image formation interruption process is called, the CPU 142 determines whether or not the lift amount of the recording medium P acquired in the process of step S104 is greater than or equal to the reference lift amount H1 (step S121). When it is determined that the amount is equal to or greater than the reference lifting amount H1 (“YES” in step S121), the CPU 142 determines whether or not the retraction flag of the carriage 120 is set (step S122). The retraction flag indicates that the retraction operation of the carriage 120 related to the lift is performed after the reference lift amount H1 is detected and the retraction operation is performed, and the nozzle surface of the ink jet head 12 related to the retracted carriage 120 is further moved. This is a flag that is set until returning to the position of the ink discharge distance Hn from the transport surface until ink discharge related to image formation is restarted, and is released in other cases. Here, the save flag is stored in the RAM 144.
 退避フラグがセットされていないと判別された場合には(ステップS122で“NO”)、CPU142は、退避フラグをセットし(ステップS123)、基準浮き上がり量H1以上の浮き上がりが検出されたタイミング(浮上検出タイミング)からの経過時間t1の計測を開始する(ステップS124)。また、CPU142は、エンコーダー112から搬送モーター111の回転速度を取得して、搬送部11による搬送速度Vtを取得する(ステップS125)。 If it is determined that the evacuation flag is not set (“NO” in step S122), the CPU 142 sets the evacuation flag (step S123), and the timing when the levitation exceeding the reference levitation amount H1 is detected (levitation) Measurement of elapsed time t1 from (detection timing) is started (step S124). Further, the CPU 142 acquires the rotation speed of the transport motor 111 from the encoder 112, and acquires the transport speed Vt by the transport unit 11 (step S125).
 CPU142は、経過時間t1が各キャリッジ120の退避動作開始タイミングとなったか否かを判別する(ステップS126)。具体的には、CPU142は、以下の条件式(1)を満たすキャリッジ番号N(N列目のキャリッジ120を示す番号であり、ここでは、1≦N≦8)が新たに存在するか否かを判別する。
 t1≧(L1+(N-1)L2)/Vt-(Ta+Tm) … (1)
 ここで、この判別処理の行われるタイミングが本来の退避動作開始タイミングから大きく遅延して、キャリッジ120の退避完了前に浮上部分がキャリッジ120と対向する範囲に到達してはならない。従って、マージン時間Tmは、ステップS126の判別処理が行われる時間間隔Δt1よりも大きい必要がある。
The CPU 142 determines whether or not the elapsed time t1 has become the retraction operation start timing of each carriage 120 (step S126). Specifically, the CPU 142 determines whether or not a carriage number N that satisfies the following conditional expression (1) (a number indicating the carriage 120 in the Nth column, where 1 ≦ N ≦ 8) newly exists. Is determined.
t1 ≧ (L1 + (N−1) L2) / Vt− (Ta + Tm) (1)
Here, the timing at which this determination processing is performed must be greatly delayed from the original retracting operation start timing, and the floating portion must not reach the range facing the carriage 120 before the retracting of the carriage 120 is completed. Therefore, the margin time Tm needs to be larger than the time interval Δt1 at which the determination process in step S126 is performed.
 新たにキャリッジ番号Nのキャリッジ120の退避動作開始タイミングとなっていると判別された場合には(ステップS126で“YES”)、CPU142は、駆動回路121に制御信号を出力して当該キャリッジ番号Nのキャリッジ120に固定されたインクジェットヘッド12からのインク吐出を停止させ、また、モータードライバー131に制御信号を出力して当該N番目のキャリッジ120に係る昇降モーター132及び電磁ブレーキ133を動作させ、このキャリッジ120を搬送面からの距離が最大退避距離H3の位置(退避位置)まで昇降速度Vaで移動させる(ステップS127)。このとき、マージン時間Tmは、昇降時間Taの前若しくは後ろ、又は、前後に所定の割合で設定されて良いが、上述の様に、制御動作タイミングの遅延などにより、キャリッジ120の退避完了前に浮上部分がキャリッジ120と対向する範囲に到達しないように定められる。CPU142は、新たに退避動作開始タイミングとなったキャリッジ120が8列目のキャリッジ120であるか否かを判別する(ステップS128)。8列目のものではないと判別された場合には(ステップS128で“NO”)、CPU142は、画像形成中断処理を終了し、処理を画像形成制御処理に戻す。8列目のものであると判別された場合には(ステップS128で“YES”)、CPU142は、経過時間t1の計数を終了する(ステップS129)。そして、CPU142は、画像形成中断処理を終了し、処理を画像形成制御処理に戻す。 When it is newly determined that it is the timing for starting the retracting operation of the carriage 120 with the carriage number N (“YES” in step S126), the CPU 142 outputs a control signal to the drive circuit 121 to output the carriage number N. Ink ejection from the inkjet head 12 fixed to the carriage 120 is stopped, and a control signal is output to the motor driver 131 to operate the lifting motor 132 and the electromagnetic brake 133 related to the Nth carriage 120. The carriage 120 is moved at the ascending / descending speed Va to a position where the distance from the conveyance surface is the maximum retreat distance H3 (retreat position) (step S127). At this time, the margin time Tm may be set at a predetermined ratio before, after, or before and after the ascending / descending time Ta. However, as described above, the margin time Tm may be set before the carriage 120 is retracted due to a delay in the control operation timing. It is determined so that the floating portion does not reach the range facing the carriage 120. The CPU 142 determines whether or not the carriage 120 that has newly reached the retraction operation start timing is the carriage 120 in the eighth row (step S128). If it is determined that it is not in the eighth column (“NO” in step S128), the CPU 142 ends the image formation interruption process and returns the process to the image formation control process. If it is determined that the data is in the eighth column (“YES” in step S128), the CPU 142 ends counting the elapsed time t1 (step S129). Then, the CPU 142 ends the image formation interruption process and returns the process to the image formation control process.
 ステップS126の判別処理で、新たに退避動作開始タイミングとなったキャリッジ120がないと判別された場合には(ステップS126で“NO”)、CPU142は、画像形成中断処理を終了し、処理を画像形成制御処理に戻す。 If it is determined in the determination process in step S126 that there is no carriage 120 that has newly reached the retracting operation start timing (“NO” in step S126), the CPU 142 ends the image formation interruption process, and the process is performed as an image. Return to the formation control process.
 ステップS122の判別処理で、退避フラグがセットされていると判別された場合には(ステップS122で“YES”)、CPU142は、経過時間t2の計数中であるか否かを判別する(ステップS131)。この経過時間t2は、後述するように、退避されたキャリッジ120のノズル面と搬送面との距離がインク吐出距離Hnとなる位置に当該キャリッジ120を復帰させてインクの吐出を再開させるタイミングを定めるために用いられる時間である。経過時間t2の計数中ではないと判別された場合には(ステップS131で“NO”)、CPU142は、経過時間t1の計数中であるか否かを判別する(ステップS132)。 When it is determined in the determination process in step S122 that the save flag is set (“YES” in step S122), the CPU 142 determines whether or not the elapsed time t2 is being counted (step S131). ). As will be described later, the elapsed time t2 determines the timing at which the carriage 120 is returned to a position where the distance between the nozzle surface of the retracted carriage 120 and the transport surface becomes the ink discharge distance Hn and the ink discharge is resumed. Is the time used for If it is determined that the elapsed time t2 is not being counted (“NO” in step S131), the CPU 142 determines whether or not the elapsed time t1 is being counted (step S132).
 経過時間t1の計数中ではないと判別された場合には(ステップS132で“NO”)、CPU142は、画像形成中断処理を終了して処理を画像形成制御処理に戻す。経過時間t1の計数中であると判別された場合には(ステップS132で“YES”)、CPU142は、処理をステップS126に移行させる。 If it is determined that the elapsed time t1 is not being counted (“NO” in step S132), the CPU 142 ends the image formation interruption process and returns the process to the image formation control process. If it is determined that the elapsed time t1 is being counted (“YES” in step S132), the CPU 142 shifts the process to step S126.
 ステップS131の判別処理で、経過時間t2の計数中であると判別された場合には(ステップS131で“YES”)、CPU142は、経過時間t2が所定の待機時間(2Ta+Tp)以上であるか否かを判別する(ステップS133)。この条件は、後述する画像形成復帰処理において既にキャリッジ120を退避位置からインク吐出位置へ移動させる復帰動作が開始されているか若しくは復帰動作の開始可能条件を満たしているか、又は何れでもないかを判別するものである。経過時間t2が待機時間(2Ta+Tp)以上であると判別された場合には(ステップS133で“YES”)、CPU142は、画像形成復帰処理を呼び出して実行する(ステップS135)。その後、CPU142は、処理をステップS136に移行させる。 If it is determined in the determination process in step S131 that the elapsed time t2 is being counted (“YES” in step S131), the CPU 142 determines whether or not the elapsed time t2 is equal to or longer than a predetermined standby time (2Ta + Tp). Is determined (step S133). This condition is determined in a later-described image formation return process whether the return operation for moving the carriage 120 from the retracted position to the ink discharge position has already been started, the startable condition for the return operation is satisfied, or none. To do. When it is determined that the elapsed time t2 is equal to or longer than the standby time (2Ta + Tp) (“YES” in step S133), the CPU 142 calls and executes an image formation return process (step S135). Thereafter, the CPU 142 shifts the process to step S136.
 経過時間t2が待機時間(2Ta+Tp)以上ではないと判別された場合には(ステップS133で“NO”)、CPU142は、経過時間t2の計数を中止して、キャリッジ120の復帰動作をその開始前に中止させる(ステップS134)。その後、CPU142は、処理をステップS136に移行させる。 When it is determined that the elapsed time t2 is not equal to or longer than the standby time (2Ta + Tp) (“NO” in step S133), the CPU 142 stops counting the elapsed time t2 and performs the return operation of the carriage 120 before the start. (Step S134). Thereafter, the CPU 142 shifts the process to step S136.
 ステップS136の処理に移行すると、CPU142は、経過時間t1の計数中であるか否かを判別し(ステップS136)、経過時間t1の計数中であると判別された場合には(ステップS136で“YES”)、処理をステップS126に移行させる。経過時間t1の計数中ではないと判別された場合には(ステップS136で“NO”)、CPU142は、処理をステップS124に移行させる。 When the process proceeds to step S136, the CPU 142 determines whether or not the elapsed time t1 is being counted (step S136). If it is determined that the elapsed time t1 is being counted (step S136, “ YES "), the process proceeds to step S126. If it is determined that the elapsed time t1 is not being counted (“NO” in step S136), the CPU 142 shifts the process to step S124.
 ステップS121の判別処理で、記録媒体Pの浮き上がり量が基準浮き上がり量H1以上ではないと判別された場合には(ステップS121で“NO”)、CPU142は、画像形成復帰処理を呼び出して実行する(ステップS140)。画像形成復帰処理が終了すると、CPU142は、経過時間t1を計数中であるか否かを判別する(ステップS137)。経過時間t1を計数中ではないと判別された場合には、(ステップS137で“NO”)、CPU142は、画像形成中断処理を終了して処理を画像形成制御処理に戻す。 If it is determined in step S121 that the lifting amount of the recording medium P is not greater than or equal to the reference lifting amount H1 (“NO” in step S121), the CPU 142 calls and executes an image formation return process (step S121). Step S140). When the image formation return process ends, the CPU 142 determines whether or not the elapsed time t1 is being counted (step S137). If it is determined that the elapsed time t1 is not being counted (“NO” in step S137), the CPU 142 ends the image formation interruption process and returns the process to the image formation control process.
 経過時間t1の計数中であると判別された場合には、(ステップS137で“YES”)、CPU142の処理は、ステップS126に移行する。 If it is determined that the elapsed time t1 is being counted (“YES” in step S137), the process of the CPU 142 proceeds to step S126.
 図6は、画像形成中断処理で呼び出される画像形成復帰処理のCPU142による制御手順を示すフローチャートである。 FIG. 6 is a flowchart showing a control procedure by the CPU 142 of the image formation return process called in the image formation interruption process.
 ステップS135又はステップS140の処理で、画像形成復帰処理が呼び出されると、CPU142は、退避フラグがセットされているか否かを判別する(ステップS141)。退避フラグがセットされていないと判別された場合には(ステップS141で“NO”)、全てのインクジェットヘッド12により正常に画像形成が行われており、CPU142は、画像形成復帰処理を終了して処理を画像形成中断処理に戻す。 When the image formation return process is called in the process of step S135 or step S140, the CPU 142 determines whether or not the save flag is set (step S141). If it is determined that the retraction flag is not set (“NO” in step S141), image formation is normally performed by all the inkjet heads 12, and the CPU 142 ends the image formation return processing. The process returns to the image formation interruption process.
 退避フラグがセットされていると判別された場合には(ステップS141で“YES”)、CPU142は、基準浮き上がり量H1より小さい復帰浮き上がり量H2(第2距離)以上の浮き上がりが検出されたか否かを判別する(ステップS142)。ここで、復帰浮き上がり量H2以上の浮き上がり検出には、ステップS121で基準浮き上がり量H1以上の浮き上がりが検出されてステップS135で画像形成復帰処理が呼び出された場合を含む。 If it is determined that the evacuation flag is set (“YES” in step S141), the CPU 142 determines whether a lift above the return lift H2 (second distance) smaller than the reference lift H1 is detected. Is determined (step S142). Here, the detection of the lift of the return lift amount H2 or more includes the case where the lift of the reference lift amount H1 or more is detected in step S121 and the image formation return process is called in step S135.
 復帰浮き上がり量H2以上の浮き上がりが検出されていないと判別された場合には(ステップS142で“NO”)、CPU142は、経過時間t2の計数中であるか否かを判別する(ステップS143)。経過時間t2の計数中であると判別された場合には(ステップS143で“YES”)、CPU142は、処理をステップS148に移行させる。経過時間t2の計数中ではないと判別された場合には(ステップS143で“NO”)、CPU142は、経過時間t2の計数を開始させ(ステップS144)、それから処理をステップS148に移行させる。 If it is determined that the lift of the return lift amount H2 or more is not detected (“NO” in step S142), the CPU 142 determines whether or not the elapsed time t2 is being counted (step S143). If it is determined that the elapsed time t2 is being counted (“YES” in step S143), the CPU 142 shifts the process to step S148. If it is determined that the elapsed time t2 is not being counted (“NO” in step S143), the CPU 142 starts counting the elapsed time t2 (step S144), and then shifts the processing to step S148.
 ステップS142の判別処理で、復帰浮き上がり量H2以上の浮き上がり量が検出されたと判別された場合には(ステップS142で“YES”)、CPU142は、経過時間t2の計数中であるか否かを判別する(ステップS145)。経過時間t2の計数中ではないと判別された場合には(ステップS145で“NO”)、現在、キャリッジ120の復帰動作に係る処理が行われていないので、CPU142は、画像形成復帰処理を終了して処理を画像形成中断処理に戻す。 If it is determined in the determination process in step S142 that a lift amount equal to or greater than the return lift amount H2 is detected (“YES” in step S142), the CPU 142 determines whether or not the elapsed time t2 is being counted. (Step S145). If it is determined that the elapsed time t2 is not being counted (“NO” in step S145), the CPU 142 ends the image formation return process because the process related to the return operation of the carriage 120 is not currently performed. Then, the process returns to the image formation interruption process.
 経過時間t2の計数中であると判別された場合には(ステップS145で“YES”)、CPU142は、経過時間t2が待機時間(2Ta+Tp)以上であるか否かを判別する(ステップS146)。即ち、CPU142は、キャリッジ昇降部13を動作させて搬送面とノズル面との距離を最大退避距離H3からインク吐出距離Hnへ変化させた後に再び最大退避距離H3に戻すのに必要な往復昇降時間2Taと、インク吐出位置で保つことの出来る時間、即ち、インクを吐出させることの出来る所定の記録時間Tpとの合計時間が経過しているか否かを判別する。 When it is determined that the elapsed time t2 is being counted (“YES” in step S145), the CPU 142 determines whether or not the elapsed time t2 is equal to or longer than the standby time (2Ta + Tp) (step S146). That is, the CPU 142 operates the carriage elevating unit 13 to change the distance between the transport surface and the nozzle surface from the maximum retreat distance H3 to the ink discharge distance Hn and then return to the maximum retreat distance H3 again. It is determined whether or not the total time of 2Ta and the time that can be maintained at the ink ejection position, that is, the predetermined recording time Tp that can eject ink has elapsed.
 経過時間t2が待機時間(2Ta+Tp)以上であると判別された場合には(ステップS146で“YES”)、CPU142の処理は、ステップS148に移行する。経過時間t2が待機時間(2Ta+Tp)以上ではないと判別された場合には(ステップS146で“NO”)、インク吐出位置でインクを画像形成に係る十分な時間以上吐出させる時間無く再びキャリッジ120を搬送面から退避位置に戻さなければならない又は戻す必要が生じる虞があるので、CPU142は、経過時間t2の計数を中止し(ステップS147)、画像形成復帰処理を終了して処理を画像形成中断処理に戻す。即ち、ステップS146の判別条件は、キャリッジ120の復帰動作の開始可能要件である。 If it is determined that the elapsed time t2 is equal to or longer than the standby time (2Ta + Tp) (“YES” in step S146), the process of the CPU 142 proceeds to step S148. If it is determined that the elapsed time t2 is not equal to or greater than the standby time (2Ta + Tp) (“NO” in step S146), the carriage 120 is moved again without the time for ejecting ink at the ink ejection position for a time sufficient for image formation. Since it may be necessary to return to the retracted position from the transport surface or it may be necessary to return, the CPU 142 stops counting the elapsed time t2 (step S147), ends the image formation return processing, and performs the image formation interruption processing. Return to. In other words, the determination condition in step S146 is a requirement that the carriage 120 can start the return operation.
  ステップS143、S144、S146の処理の何れかからステップS148の処理に移行すると、CPU142は、経過時間t2がN列の各キャリッジ120のうち何れかを新たにインク吐出位置に移動させるタイミング(復帰動作開始タイミング)となったか否かを判別する(ステップS148)。
 本実施形態のインクジェット記録装置100では、記録媒体Pの浮き上がり量が復帰浮き上がり量H2未満となった記録媒体Pの部分が上述の復帰動作の開始可能要件を満たしている場合に、当該記録媒体Pの部分がインクジェットヘッド12と対向する範囲を通過した(対向する範囲から外れた)タイミングでキャリッジ120の復帰動作が開始される。
 即ち、条件式は、以下の式(2)で表される。
 t2≧(L1+(N-1)L2+Lh)/Vt … (2)
When one of the processes in steps S143, S144, and S146 is shifted to the process in step S148, the CPU 142 newly moves any one of the carriages 120 whose elapsed time t2 is N rows to the ink ejection position (return operation). It is determined whether or not (start timing) has been reached (step S148).
In the ink jet recording apparatus 100 of the present embodiment, when the portion of the recording medium P in which the lift amount of the recording medium P is less than the return lift amount H2 satisfies the above-described requirements for starting the return operation, the recording medium P The return operation of the carriage 120 is started at a timing when the portion passes through the range facing the inkjet head 12 (out of the range facing the inkjet head 12).
That is, the conditional expression is expressed by the following expression (2).
t2 ≧ (L1 + (N−1) L2 + Lh) / Vt (2)
 このとき、1列目のキャリッジ120に対してこの式(2)を満たす経過時間t2≧(L1+Lh)/Vtは、上述のステップS146で比較された待機時間(2Ta+Tp)以上となるように記録媒体距離センサー113が配置されることで、記録媒体Pの浮き上がり量が復帰浮き上がり量H2未満となった記録媒体Pの部分がインクジェットヘッド12に対向する範囲を通過したタイミングで遅滞なく復帰動作を開始することが出来る。 At this time, the elapsed time t2 ≧ (L1 + Lh) / Vt satisfying the expression (2) for the carriage 120 in the first row is equal to or longer than the standby time (2Ta + Tp) compared in step S146 described above. By disposing the distance sensor 113, the return operation is started without delay at the timing when the portion of the recording medium P where the lifting amount of the recording medium P is less than the returning lifting amount H2 passes through the range facing the inkjet head 12. I can do it.
 N列の各キャリッジ120のうち何れも新たに復帰動作開始タイミングとなっていないと判別された場合には(ステップS148で“NO”)、CPU142は、画像形成中断処理を終了し、処理を画像形成制御処理に戻す。何れかのキャリッジ120に関して新たに復帰動作開始タイミングとなったと判別された場合には(ステップS148で“YES”)、CPU142は、モータードライバー131に制御信号を送り、昇降モーター132及び電磁ブレーキ133を動作させて、当該N列目のキャリッジ120のノズル面と搬送面との距離を最大退避距離H3からインク吐出距離Hnに変化させる動作を開始させる(ステップS149)。 When it is determined that none of the carriages 120 in the N columns has newly reached the return operation start timing (“NO” in step S148), the CPU 142 ends the image formation interruption process, and performs the process for the image. Return to the formation control process. If it is determined that any of the carriages 120 has newly reached the return operation start timing (“YES” in step S148), the CPU 142 sends a control signal to the motor driver 131 to turn the lifting motor 132 and the electromagnetic brake 133 on. The operation is started to change the distance between the nozzle surface of the N-th carriage 120 and the transport surface from the maximum retreat distance H3 to the ink discharge distance Hn (step S149).
 CPU142は、更に、N列のキャリッジ120のうち何れかをインク吐出位置へ復帰させる動作が新たに終了するタイミング(復帰動作終了タイミング)になったか否かを判別する(ステップS150)。具体的には、CPU142は、式(2)で示されたタイミングから更に昇降時間Taとマージン時間Tmの合計時間が経過したか否かを判別する。何れかのキャリッジ120についての復帰動作終了タイミングになっていないと判別された場合には(ステップS150で“NO”)、CPU142は、画像形成中断処理を終了して処理を画像形成制御処理に戻す。何れのキャリッジ120についての復帰動作終了タイミングになったと判別された場合には(ステップS150で“YES”)、CPU142は、当該N列目のキャリッジ120に固定された全てのインクジェットヘッド12の駆動回路121に制御信号を出力し、全てのノズル開口部からインクを吐出させる吐き捨て動作(事前吐出動作)を行わせる。そして、その後所定の時間が経過したタイミングで、CPU142は、記録媒体Pに対して当該N列目のノズルから画像形成に係るインクの吐出動作を再開させる(ステップS151)。ここで、インクの吐出動作は、インク吐出を中止した際に出力されていた画像データの位置に依らず、当該画像データの先頭から出力されるように駆動制御される。 The CPU 142 further determines whether or not the operation for returning any one of the N rows of carriages 120 to the ink ejection position has come to a new end timing (return operation end timing) (step S150). Specifically, the CPU 142 determines whether or not the total time of the ascending / descending time Ta and the margin time Tm has further elapsed from the timing represented by the expression (2). If it is determined that the return operation end timing for any of the carriages 120 is not reached (“NO” in step S150), the CPU 142 ends the image formation interruption process and returns the process to the image formation control process. . When it is determined that the return operation end timing for any of the carriages 120 is reached (“YES” in step S150), the CPU 142 drives all the inkjet heads 12 fixed to the carriage 120 in the Nth column. A control signal is output to 121, and a discharge operation (pre-discharge operation) for discharging ink from all nozzle openings is performed. Then, at a timing when a predetermined time elapses thereafter, the CPU 142 restarts the ink ejection operation for image formation from the N-th row of nozzles on the recording medium P (step S151). Here, the ink ejection operation is controlled to be output from the head of the image data regardless of the position of the image data output when the ink ejection is stopped.
 CPU142は、画像形成に係るインク吐出を再開させたインクジェットヘッド12が固定されたキャリッジ120のキャリッジ番号Nが8であるか否かを判別する(ステップS152)。キャリッジ番号Nが8ではないと判別された場合には(ステップS152で“NO”)、CPU142は、画像形成中断処理を終了して、処理を画像形成制御処理に戻す。キャリッジ番号Nが8であると判別された場合には(ステップS152で“YES”)、全てのキャリッジ120に係る復帰動作が終了したことになり、CPU142は、経過時間t2の計数を終了し、また、退避フラグを解除する(ステップS153)。そして、CPU142は、画像形成中断処理を終了して処理を画像形成制御処理に戻す。 The CPU 142 determines whether or not the carriage number N of the carriage 120 to which the inkjet head 12 that has resumed ink ejection related to image formation is fixed is 8 (step S152). If it is determined that the carriage number N is not 8 (“NO” in step S152), the CPU 142 ends the image formation interruption process and returns the process to the image formation control process. If it is determined that the carriage number N is 8 (“YES” in step S152), the return operation for all the carriages 120 is completed, and the CPU 142 ends counting the elapsed time t2, Further, the save flag is released (step S153). Then, the CPU 142 ends the image formation interruption process and returns the process to the image formation control process.
 図7は、画像形成を中断するタイミングの例を示すタイムチャートである。
 ここでは、記録媒体距離センサー113の検出結果、1~4、8列目のキャリッジ120(インクジェットヘッド12)の状況、退避フラグのセット状況及び経過時間t1、t2の計数状況の変化を、計測位置を基準位置「0」とした搬送方向(x方向)への位置に対して記録媒体の浮き上がり位置を実線で示す模式図と共に示している。
FIG. 7 is a time chart showing an example of timing for interrupting image formation.
Here, the detection result of the recording medium distance sensor 113 shows the change in the status of the carriage 120 (inkjet head 12) in the 1st to 4th and 8th rows, the set status of the retreat flag, and the count status of the elapsed times t1 and t2. 2 is a schematic diagram showing a lift position of the recording medium with a solid line with respect to a position in the transport direction (x direction) with reference position “0”.
 タイミングu1において、当初、記録媒体距離センサー113が基準浮き上がり量H1以上の浮き上がりを検出していない状況では、全てのキャリッジ120のインクジェットヘッド12からインクの吐出が行われる(ステップS121で“NO”、ステップS141で“NO”)。 At timing u1, initially, in a situation where the recording medium distance sensor 113 has not detected lift above the reference lift amount H1, ink is ejected from the inkjet heads 12 of all the carriages 120 ("NO" in step S121). “NO” in step S141).
 タイミングu2において基準浮き上がり量H1以上の浮き上がりが検出されると、退避フラグがセットされ、また、経過時間t1の計数が開始される。また、搬送速度Vt及びキャリッジ120の昇降時間Taから昇降時搬送距離Laが算出される(ステップS121で“YES”、ステップS122で“NO”、ステップS123~S125)。 When the lift of the reference lift amount H1 or more is detected at the timing u2, the retreat flag is set, and the counting of the elapsed time t1 is started. Further, the transport distance La during lift is calculated from the transport speed Vt and the lift time Ta of the carriage 120 (“YES” in step S121, “NO” in step S122, steps S123 to S125).
 記録媒体Pの浮き上がり部分が1列目(N=1)のキャリッジ120に対する退避動作開始タイミングに応じた退避動作開始位置に到達すると(タイミングu3)、1列目のキャリッジ120の退避動作が開始される(ステップS121で“YES”、ステップS122で“YES”、ステップS131で“NO”、ステップS132で“YES”、ステップS126でN=1について“YES”、ステップS127)。 When the lifted portion of the recording medium P reaches the retracting operation start position corresponding to the retracting operation start timing for the first row (N = 1) carriage 120 (timing u3), the retracting operation of the first row carriage 120 is started. ("YES" in step S121, "YES" in step S122, "NO" in step S131, "YES" in step S132, "YES" for N = 1 in step S126, step S127).
 記録媒体Pの浮き上がり部分がN=1のキャリッジ120と対向する範囲に到達したときには(タイミングu4)、既に1列目のキャリッジ120の退避動作が終了しており、インク吐出を停止したまま待機状態となっている。また、新たに2列目のキャリッジ120の退避動作が開始される(ステップS121で“NO”、ステップS137で“YES”、ステップS126でN=2について“YES”)。また、このとき、記録媒体距離センサー113により復帰浮き上がり量H2未満の距離が検出されて、ステップS140の処理で呼び出された画像形成復帰処理において、経過時間t2の計数が開始される(ステップS141で“YES”、ステップS142で“NO”、ステップS143で“NO”、ステップS144)。 When the raised portion of the recording medium P reaches the range facing the carriage 120 with N = 1 (timing u4), the retracting operation of the carriage 120 in the first row has already been completed, and the ink ejection is stopped and the standby state is maintained. It has become. Further, the retraction operation of the carriage 120 in the second row is newly started (“NO” in step S121, “YES” in step S137, “YES” for N = 2 in step S126)). At this time, the recording medium distance sensor 113 detects a distance less than the return lift amount H2, and the elapsed time t2 is counted in the image formation return processing called in step S140 (in step S141). “YES”, “NO” in step S142, “NO” in step S143, step S144).
 経過時間t2が待機時間(2Ta+Tp)、即ち、記録時間Tpの間に搬送速度Vtで記録媒体Pが移動する記録距離Lp=Tp×Vtとして、距離(2La+Lp)に相当する時間に亘り継続しない間に再び復帰浮き上がり量H2以上の浮き上がりが記録媒体Pに検出された場合には(タイミングu5)、ステップS140の処理で呼び出された画像形成復帰処理において、経過時間t2の計数が中止される(ステップS141で“YES”、ステップS142で“YES”、ステップS145で“YES”、ステップS146で“NO”、ステップS147)。
 なお、ここで、再び検出された浮き上がり量が基準浮き上がり量H1以上の場合には、ステップS131、S133の判別処理に基づいてステップS134の処理で経過時間t2の計数が中止される。
The elapsed time t2 is the standby time (2Ta + Tp), that is, the recording distance Lp = Tp × Vt in which the recording medium P moves at the conveyance speed Vt during the recording time Tp, while it does not continue for the time corresponding to the distance (2La + Lp). When the lift of the return lift amount H2 or more is detected again on the recording medium P (timing u5), the count of the elapsed time t2 is stopped in the image formation return process called in the process of step S140 (step S140). “YES” in S141, “YES” in Step S142, “YES” in Step S145, “NO” in Step S146, Step S147).
Here, when the lift amount detected again is equal to or larger than the reference lift amount H1, counting of the elapsed time t2 is stopped in the process of step S134 based on the determination process of steps S131 and S133.
 記録媒体Pの浮き上がり量が再び復帰浮き上がり量H2未満となると(タイミングu6)、再び、経過時間t2の計数が最初(t2=0)から開始される(ステップS142、S143で“NO”、ステップS144)。 When the lift amount of the recording medium P becomes less than the return lift amount H2 again (timing u6), the counting of the elapsed time t2 starts again from the beginning (t2 = 0) (“NO” in steps S142 and S143, step S144). ).
 基準浮き上がり量H1以上の浮上部分が1列目のキャリッジ120と対向する範囲を通過したとき(タイミングu7)、経過時間t2は、当該浮上部分の最後尾を基準として計数されていないので、当該1列目のキャリッジ120は、未だインク吐出位置への移動が行われずに待機する(ステップS141で“YES”、ステップS142で“NO”、ステップS143で“YES”、ステップS148で“NO”)。 When the flying portion of the reference lifting amount H1 or more passes through the range facing the carriage 120 in the first row (timing u7), the elapsed time t2 is not counted with reference to the tail end of the flying portion. The carriage 120 in the row does not move to the ink ejection position yet and waits (“YES” in step S141, “NO” in step S142, “YES” in step S143, “NO” in step S148)).
 そして、その後、復帰浮き上がり量H2以上の浮上部分が1列目のキャリッジ120と対向する範囲を通過したときに(タイミングu8)、経過時間t2に基づいて1列目のキャリッジ120のインク吐出位置への移動(復帰動作)が開始される(ステップS148で“YES”、ステップS149)。 After that, when a floating portion that is equal to or greater than the return lift amount H2 passes through a range facing the carriage 120 in the first row (timing u8), the ink ejection position of the carriage 120 in the first row is reached based on the elapsed time t2. Movement (return operation) is started (“YES” in step S148, step S149).
 復帰動作の開始後、昇降時間Taが経過して1列目のキャリッジ120がインク吐出位置に移動すると(タイミングu9)、インクの吐き捨て動作が行われた後に、画像形成に係るインク吐出が画像データの先頭から再開される(ステップS150で“YES”、ステップS151)。 When the lifting / lowering time Ta elapses after the start of the return operation and the carriage 120 in the first row moves to the ink discharge position (timing u9), the ink discharge related to image formation is performed after the ink discharge operation is performed. The data is resumed from the beginning (“YES” in step S150, step S151).
 このとき、搬送方向に最も下流側に設けられた8列目のキャリッジ120については、まだ基準浮き上がり量H1以上の浮上部分に対する退避動作に入っておらず、インクの吐出が行われている(ステップS126でN=8に対して“NO”)。この間、退避フラグはセット状態が継続され、また、経過時間t1の計数が継続されている。
 この状況で再度記録媒体Pにおいて、基準浮き上がり量H1以上の浮き上がりが検出された場合には、画像形成中断処理において、前回の浮き上がりに係る経過時間t1と、今回の浮き上がりに係る経過時間t1とのそれぞれについての処理が並行して実行される。また、当該新たな浮き上がりが検出されている場合には、ステップS133の判別処理で“YES”に分岐してステップS135で画像復帰処理が呼び出され、当該浮き上がりが記録媒体距離センサー113の計測位置を外れた後は、ステップS140で画像形成復帰処理が呼び出されて、前回の浮き上がりに係る経過時間t2がそのまま維持されると共に(ステップS146で“YES”)、当該前回の経過時間t2と、今回の浮き上がりに係る経過時間t2とのそれぞれについての処理が並行して実行される。
At this time, the carriage 120 in the eighth row provided on the most downstream side in the transport direction has not yet entered the retreating operation with respect to the floating portion of the reference lift amount H1 or more, and ink is being ejected (step) In S126, “NO” for N = 8). During this time, the save flag continues to be set, and the elapsed time t1 continues to be counted.
In this situation, if a lift of the reference lift amount H1 or more is detected again on the recording medium P, the elapsed time t1 related to the previous lift and the elapsed time t1 related to the current lift in the image formation interruption process. The processes for each are executed in parallel. If the new lift is detected, the process branches to “YES” in the determination process in step S133, and the image restoration process is called in step S135. The lift determines the measurement position of the recording medium distance sensor 113. After the deviation, the image formation return process is called in step S140, and the elapsed time t2 related to the previous lifting is maintained as it is (“YES” in step S146), and the previous elapsed time t2 and the current time Processing for each of the elapsed time t2 related to the floating is executed in parallel.
 そして、基準浮き上がり量H1以上の浮上部分が8列目のキャリッジ120の退避動作開始位置に到達するタイミングである退避動作開始タイミングとなると(タイミングu10)、8列目のキャリッジ120の退避動作が開始される。これで、全てのキャリッジ120の退避動作が開始されたことになり、経過時間t1の計数を終了する(ステップS126でN=8に対して“YES”、ステップS127、ステップS128で“YES”、ステップS129)。
 ここで、経過時間t1の計数が終了した後、全てのキャリッジ120の復帰動作が終了する前(退避フラグが解除される前)に再度基準浮き上がり量H1以上の浮き上がりが検出された場合には、退避フラグをセット状態としたまま新たに経過時間t1の計数が開始される(ステップS121、S122、S131、S133でそれぞれ“YES”、ステップS136で“NO”、ステップS124)。
Then, when the retraction operation start timing, which is the timing at which the floating portion of the reference lift amount H1 or more reaches the retraction operation start position of the eighth row carriage 120 (timing u10), the retraction operation of the eighth row carriage 120 is started. Is done. Thus, the retraction operation of all the carriages 120 is started, and the counting of the elapsed time t1 is finished (“YES” for N = 8 in step S126, “YES” in steps S127 and S128, Step S129).
Here, after the counting of the elapsed time t1 is completed, when the lifting of the reference lifting amount H1 or more is detected again before the return operation of all the carriages 120 is completed (before the retraction flag is released), Counting of the elapsed time t1 is newly started while the save flag is set (“YES” in steps S121, S122, S131, and S133, “NO” in step S136, and step S124).
 更に、復帰浮き上がり量H2の浮上部分が8列目のキャリッジ120に対向する範囲を通過すると(タイミングu11)、N=8のキャリッジ120の復帰動作が開始される。そして、当該N=8のキャリッジ120の復帰動作が完了すると(タイミングu12)、この8列目のキャリッジ120にインクの吐出を再開させ、また、経過時間t2の計数を終了すると共に、退避フラグを解除する(ステップS152で“YES”、ステップS153)。 Further, when the floating portion of the return lift amount H2 passes through the range facing the carriage 120 in the eighth row (timing u11), the return operation of the carriage 120 with N = 8 is started. When the return operation of the N = 8 carriage 120 is completed (timing u12), ink ejection is resumed on the carriage 120 in the eighth row, and the counting of the elapsed time t2 is completed and the save flag is set. Release ("YES" in step S152, step S153).
 以上のように、本実施形態のインクジェット記録装置100は、搬送面上の記録媒体Pを所定の搬送方向(x方向)に搬送する搬送部11と、搬送面に対向するノズル面に設けられたノズル開口部からインク液滴を吐出するインク吐出部122と、所定の昇降速度Vaでインク吐出部122、即ち、インクジェットヘッド12のうち少なくともインクが吐出されたノズル開口部が設けられたノズル面を含むヘッドチップ部分を移動させてノズル面と搬送面との距離を変化させる昇降部13と、インク吐出部122に対して搬送方向の上流側に所定の距離L1離れた計測位置における搬送面からの記録媒体Pの浮き上がり量を計測する記録媒体距離センサー113と、記録媒体距離センサー113により計測された浮き上がり量が基準浮き上がり量H1以上となった場合に、距離L1と、搬送部11による記録媒体Pの搬送速度Vtと、昇降速度Vaとに基づいて、浮き上がり量が基準浮き上がり量H1以上となったタイミング(経過時間t1=0)から所定時間が経過した後、浮き上がり量が基準浮き上がり量H1以上となっている記録媒体Pの浮上部分がインク吐出部122と対向する範囲内に搬送されるタイミング(経過時間t1=到達時間Tt)までの間に、インク吐出部122と搬送面との距離を、ノズル面と浮上部分とが接触しない距離となるように最大退避距離H3に変化させる退避動作を昇降部13に行わせる昇降制御部としてのCPU142と、経過時間t1=0のタイミングから退避動作を開始させる退避動作開始タイミングまでの少なくとも途中まで、インク吐出部122に液滴の吐出を継続させる吐出制御部としてのCPU142と、を備える。
 従って、形成画像の画質の劣化を起こし得る場合には、画像形成を中断させつつ、当該中断期間を従来よりも短縮することが出来るので、作業効率の低下を抑えることが出来る。
 また、浮上部分が検出されてからも暫く画像形成が継続されることで、現在形成途中の画像の形成を完了させることが出来る可能性が上昇するので、従来破棄されていた記録媒体の部分をより有効に用いてスループットを上昇させることが出来る。
As described above, the ink jet recording apparatus 100 according to the present embodiment is provided on the transport unit 11 that transports the recording medium P on the transport surface in the predetermined transport direction (x direction) and the nozzle surface that faces the transport surface. An ink discharge unit 122 that discharges ink droplets from the nozzle opening, and an ink discharge unit 122 at a predetermined ascending / descending speed Va, that is, a nozzle surface provided with at least a nozzle opening from which ink is discharged from the inkjet head 12 is provided. The lifting / lowering unit 13 that changes the distance between the nozzle surface and the transport surface by moving the head chip portion including the head surface, and the distance from the transport surface at the measurement position that is a predetermined distance L1 upstream of the ink discharge unit 122 in the transport direction. The recording medium distance sensor 113 that measures the amount of lift of the recording medium P, and the amount of lift measured by the recording medium distance sensor 113 is the reference lift. When the amount is equal to or greater than the amount H1, based on the distance L1, the transport speed Vt of the recording medium P by the transport unit 11, and the elevation speed Va, the timing at which the lift amount becomes equal to or greater than the reference lift amount H1 (elapsed time t1). = 0), after a predetermined time has elapsed, the timing at which the floating portion of the recording medium P whose lift amount is equal to or greater than the reference lift amount H1 is transported within the range facing the ink discharge portion 122 (elapsed time t1 = reached) Until the time Tt), the lifting / lowering unit 13 is caused to perform a retreat operation for changing the distance between the ink discharge unit 122 and the transport surface to the maximum retreat distance H3 so that the nozzle surface does not come into contact with the floating portion. The CPU 142 as the lifting control unit and the ink at least halfway from the timing of the elapsed time t1 = 0 to the retracting operation start timing for starting the retracting operation. Provided on the outlet portion 122 and the CPU142 of the ejection control unit to continue the ejection of droplets, the.
Therefore, when the image quality of the formed image can be deteriorated, the interruption period can be shortened as compared with the conventional one while the image formation is interrupted, so that a reduction in work efficiency can be suppressed.
In addition, since the image formation continues for a while after the floating portion is detected, the possibility of completing the formation of the image currently being formed increases. It can be used more effectively to increase the throughput.
 また、記録媒体Pの浮き上がり量が基準浮き上がり量H1以上となった後、浮き上がり量が基準浮き上がり量H1より小さい復帰浮き上がり量H2を下回った場合、CPU41は、その浮き上がり量が復帰浮き上がり量H2以上であった部分がインク吐出部122と対向する範囲(長さVh)を通過した後に、ノズル面と搬送面との距離が、ノズル開口部からインクを吐出させる際に設定されるインク吐出距離Vnとなるように変化させる復帰動作を昇降部13に行わせ、CPU122は、復帰動作の終了後に、この復帰動作が行われたインク吐出部122に係るノズル開口部から画像形成に係るインク液滴の吐出を再開させる。
 従って、予め取得可能な皺の終了位置に係る情報に基づいて速やかにインクの吐出動作を再開させることが出来る。また、特にインク吐出再開時の基準とする復帰浮き上がり量H2を基準浮き上がり量H1よりも低く設定することで判定精度を向上させて、記録媒体Pに精度良く画像形成が可能な状況になったところでインクの吐出動作を再開させることが出来る。
Further, when the lift amount of the recording medium P becomes equal to or greater than the reference lift amount H1, and the lift amount falls below the return lift amount H2 smaller than the reference lift amount H1, the CPU 41 determines that the lift amount is equal to or greater than the return lift amount H2. The distance between the nozzle surface and the transport surface after the portion that has passed through the range (length Vh) facing the ink discharge portion 122 is an ink discharge distance Vn that is set when ink is discharged from the nozzle opening. The CPU 122 causes the elevating unit 13 to perform a return operation that changes so that, after the return operation is completed, the CPU 122 discharges ink droplets related to image formation from the nozzle opening portion of the ink discharge unit 122 for which the return operation has been performed. To resume.
Therefore, the ink ejection operation can be promptly restarted based on the information related to the end position of the wrinkles that can be acquired in advance. Further, the determination accuracy is improved by setting the return lift amount H2 as a reference when resuming ink discharge to be lower than the reference lift amount H1, and it is now possible to form an image on the recording medium P with high accuracy. The ink ejection operation can be resumed.
 また、CPU142は、特に、復帰浮き上がり量H2を所定の待機時間(2Ta+Tp)続けて下回った場合に、復帰動作を実行可能とすることで、復帰動作を開始したもののインクの吐出を行えないうちに再度退避させるような無駄を避けることが出来る。また、記録媒体Pの皺が続いて断続的にインク吐出部122の退避が必要になる場合をより少ない回数でまとめて退避させることができるので、動作を効率化することが出来る。 In addition, the CPU 142 enables the return operation to be executed particularly when the return lift amount H2 falls below the predetermined standby time (2Ta + Tp), so that the ink can be discharged even though the return operation is started. It is possible to avoid waste such as retreating again. In addition, since it is possible to evacuate the recording medium P in a continuous manner and to evacuate the ink ejection unit 122 intermittently, the operation can be made more efficient.
 また、特に、待機時間が、搬送面とノズル面との距離を、退避距離とインク吐出距離との間で往復動作させるのに要する時間以上とすることで、復帰動作を開始した場合には、少なくとも若干のインク吐出を記録媒体Pに対して行うことが出来る。また、待機時間を記録媒体Pが距離L1を搬送される時間以下とすることで、浮上部分がノズル面と対向する位置を通過して、次の浮上部分が検出されていないにもかかわらず、インク吐出位置に復帰させないことで記録媒体や時間に無駄を生じさせることを防ぐ。 Further, in particular, when the return operation is started by setting the distance between the transport surface and the nozzle surface to be longer than the time required for the reciprocating operation between the retreat distance and the ink ejection distance, At least some ink ejection can be performed on the recording medium P. Further, by setting the standby time to be equal to or shorter than the time during which the recording medium P is transported the distance L1, the flying part passes through the position facing the nozzle surface, and the next flying part is not detected. By not returning to the ink ejection position, it is possible to prevent the recording medium and time from being wasted.
 また、CPU142は、復帰動作の終了後、ノズル開口部からインクの吐き捨て動作を行わせ、その後、形成対象画像の画像形成を再開させることで、不規則に発生する画像形成の中断後、インクの吐出を再開させる際に、各ノズル開口部からインクの吐出不良を生じさせず、速やかに無駄なく画像形成を行わせることが出来る。 In addition, after the return operation is completed, the CPU 142 performs an ink discharge operation from the nozzle opening, and then restarts the image formation of the image to be formed, so that after the irregular image formation is interrupted, the ink is discharged. When resuming the discharge of the ink, it is possible to promptly and efficiently form an image without causing an ink discharge failure from each nozzle opening.
 また、CPU142は、復帰動作の終了後、形成対象の画像の先頭からこの形成対象の画像を形成させるので、インク吐出の再開当初に利用できない半端画像が形成されるのを防ぐことが出来る。 Also, since the CPU 142 forms the image to be formed from the top of the image to be formed after the return operation is completed, it is possible to prevent the formation of a half-finished image that cannot be used at the beginning of ink ejection restart.
 また、記録媒体Pの浮き上がり量が最大退避距離H3よりも大きい場合には、CPU142は、速やかに搬送部11による記録媒体Pの搬送を停止させることで、ノズル面との接触やインクジェットヘッド12との衝突を避けるために必要最小限度の停止動作とすることが出来る。 Further, when the lifting amount of the recording medium P is larger than the maximum retreat distance H3, the CPU 142 promptly stops the conveyance of the recording medium P by the conveyance unit 11, thereby making contact with the nozzle surface and the inkjet head 12. In order to avoid the collision, it is possible to perform the minimum necessary stop operation.
 また、インク吐出部122を備えるインクジェットヘッド12が固定されたキャリッジ120は、搬送方向に異なる位置に複数配列され、昇降部13は、複数のキャリッジ120に係るインク吐出部122のノズル面と搬送面との距離を各々独立に変化させ、CPU142は、複数のインク吐出部122と記録媒体Pの浮上部分との相対距離にそれぞれ応じた同一の昇降動作を行わせて、ノズル面と搬送面との距離を適切なタイミングで最大退避距離H3に変化させる。即ち、カラー画像の出力時などに、複数のキャリッジ120が搬送方向の異なる位置に設けられていても、各キャリッジ120に係るインク吐出部122からの画像形成に係るインク吐出は、それぞれ、皺が検出された部分のみで中断させるので、皺の検出時に一度に全ての画像形成を停止させてしまう場合よりも遥かに短い範囲でのみ画像形成が中止されて、記録媒体Pの無駄を大きく抑えることが出来る。 In addition, a plurality of carriages 120 to which the inkjet heads 12 including the ink discharge units 122 are fixed are arranged at different positions in the transport direction, and the lifting unit 13 includes the nozzle surfaces and the transport surfaces of the ink discharge units 122 related to the plurality of carriages 120. The CPU 142 causes the nozzle surface and the transport surface to move in the same manner, by performing the same lifting and lowering operation according to the relative distance between the plurality of ink ejection units 122 and the floating portion of the recording medium P. The distance is changed to the maximum evacuation distance H3 at an appropriate timing. That is, even when a plurality of carriages 120 are provided at different positions in the transport direction at the time of outputting a color image, the ink ejection related to image formation from the ink ejection unit 122 associated with each carriage 120 is different from each other. Since only the detected portion is interrupted, the image formation is stopped only in a much shorter range than when all image formation is stopped at the same time when wrinkles are detected, and the waste of the recording medium P is greatly suppressed. I can do it.
 また、記録媒体Pとして布帛が用いられ、特に、搬送方向に距離L1よりも長く連続しているものに対して反復的に画像形成がなされる場合、インクジェット記録装置1が正常に動作していてもある程度避けられない布帛の皺の影響を最低限に抑えて、効率良く画像形成を行うことが出来る。 In addition, when a fabric is used as the recording medium P, and particularly when an image is repeatedly formed on a recording medium P that is continuous longer than the distance L1, the inkjet recording apparatus 1 is operating normally. However, it is possible to efficiently form an image while minimizing the influence of fabric wrinkles that cannot be avoided to some extent.
[変形例1]
 図8は、上記第1実施形態で示した画像形成中断処理の変形例1を示すフローチャートである。また、図9は、当該変形例1の画像形成中断処理で呼び出される画像形成復帰処理の制御手順を示すフローチャートである。
[Modification 1]
FIG. 8 is a flowchart showing a first modification of the image formation interruption process shown in the first embodiment. FIG. 9 is a flowchart showing the control procedure of the image formation return process called in the image formation interruption process of the first modification.
 変形例1の画像形成中断処理及び画像形成復帰処理では、経過時間t1、t2での判断の代わりに搬送部11による搬送距離に基づいて制御が行われる。
 画像形成中断処理において、ステップS124~S126、S129、S131~S136、S140の処理が、それぞれステップS124a~S126a、S129a、S131a~S136a、S140aに置き換えられ、画像形成復帰処理において、ステップS143~S148、S150、S153の処理が、それぞれステップS143a~S148a、S150a、S153aに置き換えられている。その他の処理は、上記第1実施形態の画像形成中断処理及び画像形成復帰処理の各処理と同一であり、同一の符号を付して詳しい説明を省略する。
In the image formation interruption process and the image formation return process of the first modification, control is performed based on the conveyance distance by the conveyance unit 11 instead of the determination at the elapsed times t1 and t2.
In the image formation interruption process, the processes in steps S124 to S126, S129, S131 to S136, and S140 are respectively replaced with steps S124a to S126a, S129a, S131a to S136a, and S140a. In the image formation restoration process, steps S143 to S148, The processes of S150 and S153 are replaced with steps S143a to S148a, S150a, and S153a, respectively. The other processes are the same as the processes of the image formation interruption process and the image formation return process of the first embodiment, and the same reference numerals are given and detailed descriptions thereof are omitted.
 図8の画像形成中断処理において、ステップS123の処理で退避フラグがセットされると、CPU142は、エンコーダー112から搬送モーター111の回転速度及び/又は回転位置を取得し、この時点からの記録媒体Pの搬送量を計測する処理を開始する(ステップS124a)。また、CPU142は、搬送速度Vtを取得し、この搬送速度Vtと、昇降モーター132によるキャリッジ120の昇降時間Taとに基づいて当該昇降時間Ta内での昇降時搬送距離Laを算出する(ステップS125a)。 In the image formation interruption process of FIG. 8, when the save flag is set in the process of step S123, the CPU 142 acquires the rotation speed and / or rotation position of the transport motor 111 from the encoder 112, and the recording medium P from this point in time. The process of measuring the transport amount is started (step S124a). Further, the CPU 142 acquires the transport speed Vt, and calculates the transport distance La during lifting within the lift time Ta based on the transport speed Vt and the lift time Ta of the carriage 120 by the lift motor 132 (step S125a). ).
 CPU142は、基準浮き上がり量H1以上の浮き上がりが検出されてからの搬送距離Lt1が、何れかのキャリッジ120において、新たに、記録媒体距離センサー113の計測位置からN列目のキャリッジ120を退避させる位置までの距離以上となったか否かを判別する(ステップS126a)。この条件は、次の式(3)で表される。
 Lt1≧(L1+(N-1)L2)-La-Lm … (3)
 ここでは、マージンLmは、マージン時間Tm内で搬送速度Vtにより搬送される距離であるが、搬送速度Vtとは無関係に固定値が定められても良い。
The CPU 142 newly sets the transport distance Lt1 from when the lift of the reference lift amount H1 or more is detected to a position where the carriage 120 in the Nth row is newly retracted from the measurement position of the recording medium distance sensor 113 in any of the carriages 120. It is discriminated whether or not the distance has been exceeded (step S126a). This condition is expressed by the following equation (3).
Lt1 ≧ (L1 + (N−1) L2) −La−Lm (3)
Here, the margin Lm is a distance transported at the transport speed Vt within the margin time Tm, but a fixed value may be set regardless of the transport speed Vt.
 ステップS126aの判別処理で新たに退避動作開始位置に到達したと判別されたキャリッジが8列目のものであると判別された場合(ステップS128)、CPU142は、搬送距離Lt1の計測を終了する(ステップS129a)。 When it is determined that the carriage newly determined to have reached the retreat operation start position in the determination process in step S126a is in the eighth row (step S128), the CPU 142 ends the measurement of the conveyance distance Lt1 ( Step S129a).
 これらの他、ステップS132a、S136a、S137aの各処理では、CPU142は、搬送距離Lt1の計測中であるか否かを判別する。また、ステップS131aの処理では、CPU142は、経過時間t2における搬送速度Vtでの搬送距離Lt2の計測中であるか否かを判別する。 In addition to these, in each process of steps S132a, S136a, and S137a, the CPU 142 determines whether or not the conveyance distance Lt1 is being measured. In the process of step S131a, the CPU 142 determines whether or not the conveyance distance Lt2 at the conveyance speed Vt at the elapsed time t2 is being measured.
 ステップS131aの判別処理で、搬送距離Lt2の計測中であると判別された場合には(ステップS131aで“YES”)、CPU142は、この搬送距離Lt2が距離(2La+Lp)以上であるか否かを判別する(ステップS133a)。ここで、Lpは、搬送速度Vtとは無関係に値が定められても良い。搬送距離Lt2が距離(2La+Lp)以上ではないと判別された場合には(ステップS133aで“NO”)、CPU142は、搬送距離Lt2の計測を中止する(ステップS134a)。距離(2La+Lp)以上であると判別された場合には、CPU142は、図9に示す変形例1の画像形成復帰処理を呼び出して実行する(ステップS135a)。 If it is determined in step S131a that the conveyance distance Lt2 is being measured (“YES” in step S131a), the CPU 142 determines whether or not the conveyance distance Lt2 is equal to or greater than the distance (2La + Lp). It discriminate | determines (step S133a). Here, Lp may be determined regardless of the conveyance speed Vt. When it is determined that the transport distance Lt2 is not greater than or equal to the distance (2La + Lp) (“NO” in step S133a), the CPU 142 stops measuring the transport distance Lt2 (step S134a). If it is determined that the distance is equal to or greater than the distance (2La + Lp), the CPU 142 calls and executes the image formation return processing of the first modification shown in FIG. 9 (step S135a).
 図9の画像形成復帰処理において、ステップS142の判別処理で復帰浮き上がり量H2以上の浮き上がりが検出されなかったと判別された場合には(ステップS142で“NO”)、CPU142は、搬送距離Lt2を計測中であるか否かを判別する(ステップS143a)。計測中ではないと判別された場合には(ステップS143aで“NO”)、このタイミングからの搬送部11による搬送距離Lt2の計測を開始する(ステップS144a)。それから、CPU142の処理は、ステップS148aに移行する。また、搬送距離Lt2の計測中であると判別された場合には、CPU142の処理は、ステップS148aに移行する。 In the image formation return process of FIG. 9, when it is determined in the determination process in step S142 that no lift greater than the return lift amount H2 has been detected (“NO” in step S142), the CPU 142 measures the transport distance Lt2. It is determined whether it is in the middle (step S143a). If it is determined that the measurement is not in progress ("NO" in step S143a), measurement of the transport distance Lt2 by the transport unit 11 from this timing is started (step S144a). Then, the process of the CPU 142 proceeds to step S148a. If it is determined that the conveyance distance Lt2 is being measured, the process of the CPU 142 proceeds to step S148a.
 ステップS142の判別処理において、復帰浮き上がり量H2以上の浮き上がりが検出されたと判別された場合には(ステップS142で“YES”)、CPU142は、搬送距離Lt2を計測中であるか否かを判別する(ステップS145a)。計測中ではないと判別された場合には(ステップS145aで“NO”)、CPU142は、画像形成復帰処理を終了して画像形成中断処理に処理を戻す。 If it is determined in the determination process in step S142 that a lift greater than the return lift amount H2 has been detected ("YES" in step S142), the CPU 142 determines whether or not the conveyance distance Lt2 is being measured. (Step S145a). If it is determined that the measurement is not in progress (“NO” in step S145a), the CPU 142 ends the image formation return processing and returns to the image formation interruption processing.
 搬送距離Lt2を計測中であると判別された場合には(ステップS145aで“YES”)、CPU142は、搬送距離Lt2が距離(2La+Lp)以上であるか否かを判別する(ステップS146a)。距離(2La+Lp)以上ではないと判別された場合には(ステップS146aで“NO”)、CPU142は、搬送距離Lt2の計測を中止して(ステップS147a)、画像形成復帰処理を終了し、処理を画像形成中断処理に戻す。 When it is determined that the transport distance Lt2 is being measured (“YES” in step S145a), the CPU 142 determines whether or not the transport distance Lt2 is equal to or greater than the distance (2La + Lp) (step S146a). If it is determined that the distance is not greater than (2La + Lp) (“NO” in step S146a), the CPU 142 stops measuring the transport distance Lt2 (step S147a), ends the image formation return process, and performs the process. Return to the image formation interruption process.
 搬送距離Lt2が距離(2La+Lp)以上であると判別された場合には(ステップS146aで“YES”)、CPU142の処理は、ステップS148aに移行する。 If it is determined that the transport distance Lt2 is greater than or equal to the distance (2La + Lp) (“YES” in step S146a), the process of the CPU 142 proceeds to step S148a.
 ステップS143a、S144a、S146aの何れかの処理からステップS148aに移行すると、CPU142は、搬送距離Lt2が8列のキャリッジ120の何れかに対して、新たに距離(L1+(N-1)L2+Lh)以上となったか否かを判別する(ステップS148a)。この距離は、記録媒体距離センサー113の計測位置からN列目のキャリッジ120の搬送方向下流側端部位置までの距離であり、即ち、CPU142は、記録媒体距離センサー113により復帰浮き上がり量H2以上が検出されなくなった後、当該位置にあった記録媒体Pの部分がN列目のキャリッジ120と対向する範囲を通り過ぎたか否かを判別する。 When the process proceeds from step S143a, S144a, or S146a to step S148a, the CPU 142 newly increases the transport distance Lt2 to a distance (L1 + (N−1) L2 + Lh) with respect to any of the eight rows of carriages 120. It is determined whether or not (step S148a). This distance is the distance from the measurement position of the recording medium distance sensor 113 to the downstream end position in the transport direction of the Nth carriage 120. That is, the CPU 142 causes the recording medium distance sensor 113 to have a return lift amount H2 or more. After no longer being detected, it is determined whether or not the portion of the recording medium P at the position has passed the range facing the carriage 120 in the Nth row.
 復帰浮き上がり量H2以上の浮き上がりが検出されていた記録媒体Pの部分が新たに何れのキャリッジ120の搬送方向下流側端部位置までの距離以上となっていないと判別された場合には(ステップS148aで“NO”)、CPU142は、画像形成復帰処理を終了して画像形成中断処理に処理を戻す。 When it is determined that the portion of the recording medium P in which the lifting of the return lifting amount H2 or more has been detected is not more than the distance to the downstream end position in the transport direction of any carriage 120 (step S148a). The CPU 142 ends the image formation return process and returns to the image formation interruption process.
 新たにN列目のキャリッジ120の搬送方向下流側端部位置までの距離以上となったと判別された場合には(ステップS148aで“YES”)、CPU142の処理は、ステップS149に移行する。ステップS149の処理が終わると、CPU142は、搬送距離Lt2が8列のキャリッジ120の何れかに対して、新たに距離(L1+(N-1)L2+Lh+La+Lm)以上となったか否かを判別する(ステップS150a)。この距離は、搬送距離Lt2の計測が開始された後、N列目のキャリッジ120の搬送方向下流側端部位置で開始されたキャリッジ120のインク吐出位置への復帰動作に係る昇降時間Ta及び当該復帰動作に係るマージン時間Tm内で記録媒体Pが搬送されて移動するまでの距離に対応し、即ち、N列目のキャリッジ120の復帰動作が終了したか否かを判別する。 If it is newly determined that the distance to the downstream end position in the transport direction of the N-th carriage 120 is greater (“YES” in step S148a), the process of the CPU 142 proceeds to step S149. When the processing in step S149 is completed, the CPU 142 determines whether or not the transport distance Lt2 is newly greater than or equal to the distance (L1 + (N−1) L2 + Lh + La + Lm) with respect to any of the eight rows of carriages 120 (step S149). S150a). This distance includes the elevation time Ta related to the return operation of the carriage 120 to the ink ejection position started at the downstream end position in the conveyance direction of the carriage 120 in the Nth row after the measurement of the conveyance distance Lt2 is started. It is determined whether or not the return operation of the carriage 120 in the Nth row is completed, that is, the distance until the recording medium P is transported and moved within the margin time Tm related to the return operation.
 新たにこの距離以上になったキャリッジ120がないと判別された場合には(ステップS150aで“NO”)、CPU142は、画像形成復帰処理を終了して、処理を画像形成中断処理に戻す。新たにこの距離以上になったキャリッジ120があると判別された場合には(ステップS150aで“YES”)、CPU142は、ステップS151の処理を実行する。 If it is determined that there is no carriage 120 that has newly exceeded this distance (“NO” in step S150a), the CPU 142 ends the image formation return processing and returns the processing to the image formation interruption processing. If it is determined that there is a carriage 120 that has newly exceeded this distance (“YES” in step S150a), the CPU 142 executes the process of step S151.
 ステップS152の判別処理において、ステップS150aの処理で新たに上述の距離以上となったと判別されたキャリッジ120が8列目のものであると判別された場合には、CPU142は、搬送距離Lt2の計測を終了し、また、退避フラグを解除する(ステップS153a)。 In the determination process of step S152, when it is determined that the carriage 120 newly determined to be greater than or equal to the above-described distance in the process of step S150a is in the eighth row, the CPU 142 measures the conveyance distance Lt2. And the save flag is canceled (step S153a).
[変形例2]
 図10は、画像形成中断処理の変形例2を示すフローチャートである。
[Modification 2]
FIG. 10 is a flowchart illustrating a second modification of the image formation interruption process.
 変形例2の画像形成中断処理では、変形例1の画像形成中断処理に、更にステップS160の処理が追加されている。この点を除いて変形例2の画像形成中断処理は、変形例1の画像形成中断処理と同一であり、同一の処理には同一の符号を付して詳しい説明を省略する。 In the image formation interruption process of the modification 2, the process of step S160 is further added to the image formation interruption process of the modification 1. Except for this point, the image formation interruption process of the modification 2 is the same as the image formation interruption process of the modification 1, and the same processes are denoted by the same reference numerals and detailed description thereof is omitted.
 この変形例2の画像形成中断処理では、基準浮き上がり量H1以上の記録媒体Pの浮き上がりが検出されている状態でステップS132、S136、S125aの何れかの処理からステップS160の処理に移行する。CPU142は、このときの浮き上がり距離Hを取得し、当該浮き上がり距離Hに基づいて退避距離H4を設定する。そして、CPU142は、搬送面からノズル面までの距離がインク吐出距離Hnから退避距離H4に変化する際の昇降幅H0=H4-Hn及び昇降速度Vaに基づいて、昇降時間Ta及び当該昇降時間Ta内での昇降時搬送距離Laを算出する(ステップS160)。それからCPU142の処理は、ステップS126aに移行する。 In the image formation interruption process of the second modification, the process proceeds from the process of any of steps S132, S136, and S125a to the process of step S160 in a state where the lift of the recording medium P that is greater than the reference lift amount H1 is detected. The CPU 142 acquires the lifting distance H at this time, and sets the retreat distance H4 based on the lifting distance H. Then, the CPU 142 determines the ascending / descending time Ta and the ascending / descending time Ta based on the ascending / descending width H0 = H4−Hn and the ascending / descending speed Va when the distance from the transport surface to the nozzle surface changes from the ink ejection distance Hn to the retracted distance H4. The transport distance La during elevation is calculated (step S160). Then, the process of the CPU 142 proceeds to step S126a.
 この退避距離H4の設定方法としては、基準浮き上がり量H1以上の浮き上がりが検出された浮上部分内で取得された浮き上がり距離Hの最大値に基づいて一定の退避距離H4が設定されても良いし、浮き上がり距離Hの推移に対して所定の低域透過フィルターをかけるなどで追随させた退避距離H4が設定されても良い。 As a method for setting the retreat distance H4, a fixed retreat distance H4 may be set based on the maximum value of the lift distance H acquired in the lift portion where the lift of the reference lift amount H1 or more is detected. A retreat distance H4 that is followed by applying a predetermined low-pass filter to the transition of the lift distance H may be set.
 以上のように、変形例1及び変形例2の画像形成中断処理では、計測時間ではなくエンコーダー112の計測データに基づいて、搬送距離で直接画像形成の中断及び復帰に係る処理の制御を行うことが出来る。 As described above, in the image formation interruption process according to the first and second modifications, the process related to the interruption and return of the image formation is directly controlled based on the measurement data of the encoder 112 instead of the measurement time. I can do it.
 また、変形例2のインクジェット記録装置100における画像形成中断処理では、CPU142は、記録媒体Pの浮き上がり量に応じて退避距離を変化させることが出来る。退避距離が大きくなると、退避動作に係る昇降時間も長くなってインク吐出を中断させる時間が長くなるので、必要以上に退避距離を長くしないことで必要な昇降時間だけを確保して効率良く画像形成を行うことが出来る。 Further, in the image formation interruption process in the inkjet recording apparatus 100 according to the second modification, the CPU 142 can change the retreat distance according to the amount of lifting of the recording medium P. As the evacuation distance increases, the ascending / descending time for the evacuation operation also becomes longer and the time for interrupting ink ejection becomes longer.Therefore, only the necessary ascending / descending time is ensured by not increasing the evacuation distance more than necessary, thereby efficiently forming an image. Can be done.
[第2実施形態]
 次に、第2実施形態のインクジェット記録装置について説明する。
 この第2実施形態のインクジェット記録装置100の内部構成は、第1実施形態のインクジェット記録装置100の内部構成と同一であり、同一の符号を付して説明を省略する。
[Second Embodiment]
Next, the ink jet recording apparatus according to the second embodiment will be described.
The internal configuration of the ink jet recording apparatus 100 according to the second embodiment is the same as the internal structure of the ink jet recording apparatus 100 according to the first embodiment, and the description thereof will be omitted by assigning the same reference numerals.
 本実施形態のインクジェット記録装置100の画像形成に係る動作では、図4に示した画像形成制御処理において呼び出されて実行される画像形成中断処理の処理内容のみが異なる。従って、画像形成中断処理の処理内容以外については説明を省略する。 In the operation related to image formation of the ink jet recording apparatus 100 of the present embodiment, only the processing content of the image formation interruption processing called and executed in the image formation control processing shown in FIG. 4 is different. Therefore, the description other than the contents of the image formation interruption process is omitted.
 図11は、本実施形態のインクジェット記録装置100で実行される画像形成制御処理において呼び出される画像形成中断処理のCPU142による制御手順を示すフローチャートである。
 この画像形成中断処理では、ステップS161~S164の処理が追加され、また、ステップS127の処理がステップS127bに変更された点を除き、呼び出す画像形成復帰処理(図6)の内容を含めて第1実施形態で実行される画像形成中断処理(図5)と同一であり、同一の処理については同一の符号を用いることとして、詳しい説明を省略する。
FIG. 11 is a flowchart showing a control procedure by the CPU 142 of the image formation interruption process called in the image formation control process executed by the inkjet recording apparatus 100 of the present embodiment.
In this image formation interruption process, the processes of steps S161 to S164 are added, and the first process including the contents of the image formation return process (FIG. 6) to be called is included except that the process of step S127 is changed to step S127b. This is the same as the image formation interruption processing (FIG. 5) executed in the embodiment, and the same reference numerals are used for the same processing, and detailed description thereof is omitted.
 ステップS125の処理で、搬送速度Vtが取得されると、CPU142は、更に現在画像形成されている途中の出力画像Fの搬送方向への長さである出力画像長Le、繰返し画像形成される当該画像の間隔Ld、及び現在撮像されている画像の先頭からの出力距離x1eとを取得する(ステップS161)。 When the conveyance speed Vt is acquired in the process of step S125, the CPU 142 further outputs the output image length Le that is the length in the conveyance direction of the output image F that is currently being image-formed, and the image is repeatedly formed. The image interval Ld and the output distance x1e from the head of the currently captured image are acquired (step S161).
 CPU142は、N列の各キャリッジ120に取り付けられたインクジェットヘッド12により、検出された浮き上がりに伴うキャリッジ120の退避動作開始前に完成可能な出力画像Fの後端までの残り距離LRを算出する(ステップS162)。キャリッジ120に係る残り距離LRは、次の式(4)で表される。
 LR=B(Le―x1e)+k(Ld+Le)+(N-1)L2 … (4)
 ここで、判別値Bは、現在1列目のキャリッジ120に係るインクジェットヘッド12で形成されている出力画像Fの後端までの距離(Le-x1e)の画像形成が可能か否かを示す値であり、条件に応じて次の式(5a)、(5b)の何れかで示される。
 B=0 (Le-x1e)/Vt<L1/Vt-(Ta+Tm) …(5a)
 B=1 (Le-x1e)/Vt≧L1/Vt-(Ta+Tm) …(5b)
 また、全出力枚数kは、上述の形成中途の画像に加えて更に、1列目のキャリッジ120のインクジェットヘッド12により出力画像長Le全体に亘り出力可能な出力画像Fの枚数を示す。即ち、全出力枚数kは、以下の式(6)で表される。
 k=int((L1-(Le-x1e)-Vt(Ta+Tm))/(Ld+Le)) …(6)
 ここで、intは除算の商(0以上の整数)を示す。
 なお、インクジェット記録装置100において、k≧1となり得る程に距離L1が出力画像長Leよりも大きくない場合には、初めからk=0に固定して処理を簡略化しても良い。
CPU142 is by an ink-jet head 12 mounted on the carriage 120 of the N columns, calculates the remaining distance LR N to the rear end of the finished possible output image F to escape operation before the start of the carriage 120 due to the floating is detected (Step S162). Remaining distance LR N according to the carriage 120 is expressed by the following equation (4).
LR N = B (Le−x1e) + k (Ld + Le) + (N−1) L2 (4)
Here, the discriminant value B is a value indicating whether or not an image can be formed at a distance (Le-x1e) to the rear end of the output image F formed by the inkjet head 12 related to the carriage 120 in the first row. It is expressed by either of the following formulas (5a) and (5b) depending on the conditions.
B = 0 (Le−x1e) / Vt <L1 / Vt− (Ta + Tm) (5a)
B = 1 (Le−x1e) / Vt ≧ L1 / Vt− (Ta + Tm) (5b)
Further, the total number of output sheets k indicates the number of output images F that can be output over the entire output image length Le by the inkjet head 12 of the carriage 120 in the first row, in addition to the above-described intermediate image. That is, the total number of output sheets k is expressed by the following formula (6).
k = int ((L1- (Le-x1e) -Vt (Ta + Tm)) / (Ld + Le)) (6)
Here, int represents a quotient of division (an integer greater than or equal to 0).
In the inkjet recording apparatus 100, when the distance L1 is not larger than the output image length Le so that k ≧ 1, the process may be simplified by fixing k = 0 from the beginning.
 出力距離x1eは、例えば、メモリー141からのデータ伝送タイミングと、当該伝送されたデータに基づくインク吐出部122からのインク吐出タイミングとの時間差を予め保持して算出に用いても良いし、或いは、各画像の先頭の出力タイミングからの経過時間などで間接的に算出されても良い。
 また、出力画像の検査用に撮像部を有する場合には、当該撮像部による撮像データに基づいて算出されても良い。
 また、出力距離x1eは、概算値であっても良い。
For example, the output distance x1e may be used for calculation by holding in advance a time difference between the data transmission timing from the memory 141 and the ink ejection timing from the ink ejection unit 122 based on the transmitted data, or It may be indirectly calculated from an elapsed time from the output timing of the head of each image.
Further, in the case where an imaging unit is provided for inspection of the output image, the calculation may be performed based on imaging data obtained by the imaging unit.
The output distance x1e may be an approximate value.
 CPU142は、N列のキャリッジ120について、新たに経過時間t1がLR/Vt以上となったものがあるか否かを判別する(ステップS163)。あると判別された場合には(ステップS163で“YES”)、CPU142は、駆動回路121に制御信号を出力して、当該N列目のキャリッジ120に係るインクジェットヘッド12からのインク吐出を中止させる(ステップS164)。それから、CPU142の処理は、ステップS126に移行する。新たに経過時間t1がLR/Vt以上となったものが無いと判別された場合には、(ステップS163で“NO”)、CPU142の処理は、ステップS126に移行する。 The CPU 142 determines whether or not there is an N-row carriage 120 whose elapsed time t1 is newly equal to or greater than LR N / Vt (step S163). If it is determined that there is (“YES” in step S163), the CPU 142 outputs a control signal to the drive circuit 121 to stop ink ejection from the inkjet head 12 related to the N-th carriage 120. (Step S164). Then, the process of the CPU 142 proceeds to step S126. When it is determined that there is no new elapsed time t1 that is equal to or greater than LR N / Vt (“NO” in step S163), the process of the CPU 142 proceeds to step S126.
 ステップS126の判別処理で、新たにN列目のキャリッジ120の退避動作開始タイミングとなったものがあると判別された場合には(ステップS126で“YES”)、CPU142は、当該N列目のキャリッジ120を退避位置へ移動させる動作を開始する(ステップS127b)。このときには、このN列目のキャリッジ120に係るインクジェットヘッド12からのインク吐出は、ステップS164の処理により既に中止されている。それから、CPU142の処理は、ステップS128に移行する。 When it is determined in the determination process in step S126 that there is a new start timing for the retracting operation of the carriage 120 in the Nth column (“YES” in step S126), the CPU 142 The operation of moving the carriage 120 to the retracted position is started (step S127b). At this time, the ink ejection from the inkjet head 12 related to the carriage 120 in the Nth row has already been stopped by the process of step S164. Then, the process of the CPU 142 proceeds to step S128.
 図12A及び図12Bは、本実施形態のインクジェット記録装置100でのインク吐出中断タイミングの設定例を示す図である。 12A and 12B are diagrams illustrating an example of setting the ink discharge interruption timing in the inkjet recording apparatus 100 of the present embodiment.
 図12Aに示すように、記録媒体距離センサー113により基準浮き上がり量H1以上の浮き上がりが検出されたタイミングで、1列目のキャリッジ120に固定されたインクジェットヘッド12により出力画像長Leの出力画像Fのうち、長さx1eの位置まで画像が形成されていた場合、残りの出力画像Fの長さは距離(Le-x1e)であり、この長さは、記録媒体距離センサー113による計測位置から1列目のキャリッジ120の退避動作を開始させるまでの距離(L1-La-Lm)より短い。一方で、更に次の出力画像Fを出力画像長(Le+Ld)全てに亘り形成するのに必要な長さは、1列目のキャリッジ120の退避動作開始位置までの距離よりも長い。そこで、ここでは、B=1、k=0に設定されて、現在出力中の画像の最後尾まで画像形成が行われたところでインクの吐出が中断される。 As shown in FIG. 12A, the output image F of the output image length Le is output by the inkjet head 12 fixed to the carriage 120 in the first row at the timing when the recording medium distance sensor 113 detects the lift of the reference lift amount H1 or more. Of these, when the image is formed up to the position of length x1e, the length of the remaining output image F is the distance (Le-x1e), and this length is one row from the measurement position by the recording medium distance sensor 113. It is shorter than the distance (L1-La-Lm) until the eye carriage 120 starts to retract. On the other hand, the length necessary to form the next output image F over the entire output image length (Le + Ld) is longer than the distance to the retracting operation start position of the carriage 120 in the first row. Therefore, here, B = 1 and k = 0 are set, and ink ejection is interrupted when image formation is performed up to the end of the currently output image.
 2列目のキャリッジ120に固定されたインクジェットヘッド12によるインクの吐出は、この長さに1列目のキャリッジ120と2列目のキャリッジ120の間の搬送方向への間隔L2が追加された長さに亘りインクの吐出が行われる。従って、記録媒体Pには、1列目のキャリッジ120に固定されたインクジェットヘッド12からインクが吐出された位置と同じ位置まで2列目のキャリッジ120に固定されたインクジェットヘッド12によるインクの吐出が行われる。 Ink ejection by the inkjet head 12 fixed to the carriage 120 in the second row is a length obtained by adding a distance L2 in the transport direction between the carriage 120 in the first row and the carriage 120 in the second row to this length. Ink is discharged over the course. Accordingly, ink is discharged from the inkjet head 12 fixed to the second row carriage 120 to the recording medium P to the same position as the ink is discharged from the inkjet head 12 fixed to the first row carriage 120. Done.
 一方、図12Bに示すように、1列目のキャリッジ120に係るインクジェットヘッド12による現在の出力画像Fの残り出力画像長(Le―x1e)が、記録媒体距離センサー113による計測位置から1列目のキャリッジ120を退避させるまでの距離(L1-La-Lm)より長い場合、当該出力画像Fを完成させることが出来ないので、B=0、k=0として、1列目のキャリッジ120に係るインクジェットヘッド12によるインクの吐出を現在位置で即座に中止させる。 On the other hand, as shown in FIG. 12B, the remaining output image length (Le-x1e) of the current output image F by the inkjet head 12 related to the carriage 120 in the first row is the first row from the measurement position by the recording medium distance sensor 113. The output image F cannot be completed if the distance is longer than the distance (L1-La-Lm) until the carriage 120 is retracted, so that B = 0 and k = 0 and the carriage 120 in the first column The ink ejection by the inkjet head 12 is immediately stopped at the current position.
 この場合、2列目のキャリッジ120に係るインクジェットヘッド12による退避位置への移動開始前のインク吐出長は、キャリッジ間の間隔とキャリッジ120の幅の合計である長さ(L2+Lh)と設定することが出来る。
 これに加えて、1列目のキャリッジ120に係るインクジェットヘッド12によりインクの吐出が完全になされなかった出力画像Fについては、2列目以降のキャリッジ120に係るインクジェットヘッド12からのインクの吐出を省略しても良い。即ち、この場合の2列目のキャリッジ120に係るインクジェットヘッド12によるインク吐出長は、長さ(Le-x2e)に設定されても良い。
In this case, the ink discharge length before the movement to the retracted position by the inkjet head 12 related to the carriage 120 in the second row is set to a length (L2 + Lh) that is the sum of the interval between the carriages and the width of the carriage 120. I can do it.
In addition, for the output image F in which ink was not completely discharged by the ink jet head 12 related to the carriage 120 in the first row, ink was discharged from the ink jet head 12 related to the carriage 120 in the second row and thereafter. May be omitted. That is, the ink ejection length by the inkjet head 12 related to the carriage 120 in the second row in this case may be set to the length (Le-x2e).
 以上のように、第2実施形態のインクジェット記録装置100では、CPU142は、浮き上がり量が基準浮き上がり量H1以上となった場合に、浮上検出タイミングでインク吐出部122により形成されている途中の画像を退避動作開始タイミング前に全て形成可能か否かを判別し、形成が可能ではないと判別された場合は、この退避動作開始タイミングよりも前、特に、この判別が行われた時点でインク吐出部122にインクの吐出を中止させるので、退避動作開始タイミングまでインクを吐出させても画像の全てが形成されない部分については、初めから画像形成を断念することでインクの消費を抑えて効率を上げることが出来る。 As described above, in the inkjet recording apparatus 100 according to the second embodiment, the CPU 142 displays an image in the middle of being formed by the ink ejection unit 122 at the floating detection timing when the floating amount is equal to or greater than the reference floating amount H1. It is determined whether or not all can be formed before the retracting operation start timing, and if it is determined that the formation is not possible, the ink ejecting unit before the retracting operation start timing, particularly at the time when this determination is performed. Since the ink ejection is stopped at 122, for the portion where the entire image is not formed even when the ink is ejected until the start timing of the evacuation operation, the image formation is abandoned from the beginning to suppress the ink consumption and increase the efficiency. I can do it.
 また、CPU142は、反対に、退避動作開始タイミング前に現在形成途中の画像を全て形成可能であると判別された場合には、当該形成が完了したタイミング以後、退避動作開始タイミングより前の間、特に、この形成途中の画像の形成が終了したタイミングでインクの吐出を中止させることで、途中まで画像形成を行って破棄することによる記録媒体Pやインクの無駄を低減させることが出来る。 On the contrary, if it is determined that all the images currently being formed can be formed before the retracting operation start timing, the CPU 142, after the completion of the formation, before the retracting operation start timing, In particular, by stopping the ink ejection at the timing when the formation of the image in the middle of the formation is completed, it is possible to reduce the waste of the recording medium P and the ink due to the image formation being performed halfway and being discarded.
 また、CPU142は、現在形成途中の画像だけではなく、退避動作開始タイミング前に更に1、又は複数枚の画像を形成させることが出来る場合には、その形成可能な画像に係るインクの吐出をインク吐出部122に行わせ、これら全ての画像の形成が完了したタイミング以降、退避動作開始タイミングより前、特に、全ての画像の形成が完了したタイミングでインクの吐出を中止させることで、やはり破棄する記録媒体Pや無駄に消費するインクの量を低減させることが出来る。 In addition, when the CPU 142 can form not only an image that is currently being formed but also one or more images before the start timing of the evacuation operation, the CPU 142 discharges ink related to the image that can be formed. After the completion of the formation of all these images, the discharge unit 122 cancels the ink discharge at the timing before the evacuation operation start timing, particularly at the completion of the formation of all the images. It is possible to reduce the recording medium P and the amount of wasted ink.
 なお、本発明は、上記実施の形態に限られるものではなく、様々な変更が可能である。
 例えば、上記実施の形態では、記録媒体として搬送方向に連続した布帛を例に挙げて説明したが、記録紙やその他の素材でも良く、例えば、薄膜フィルムのように皺が生じやすいものに対して、本発明は、より好ましく適用される。また、連続した記録媒体(連帳媒体)に限らず、カット紙であっても良い。この場合、例えば、一のカット紙上に複数の画像が少なくとも搬送方向にパターン配置されて画像形成される場合により好ましく本発明に係る技術を用いることが出来る。
The present invention is not limited to the above-described embodiment, and various modifications can be made.
For example, in the above-described embodiment, the recording medium has been described by taking the cloth continuous in the conveyance direction as an example. However, recording paper or other materials may be used. The present invention is more preferably applied. Further, it is not limited to a continuous recording medium (continuous book medium), and cut paper may be used. In this case, for example, the technique according to the present invention can be used more preferably when a plurality of images are arranged in a pattern at least in the conveying direction on one cut sheet.
 また、インクジェットヘッド12のノズル面が昇降モーター132の動作によって搬送面からの距離を可変に設定可能であれば、昇降モーター132の種別や、インクジェットヘッド12と昇降モーター132との取り付け配置や構造は任意に定められる。例えば、複数のインクジェットヘッド12が直接キャリッジに取り付けられても良いし、複数のインクジェットヘッド12がインクジェットヘッドユニットにまとめて形成されて、当該インクジェットヘッドユニットがキャリッジに取り付けられても良い。
 また、インクジェットヘッド12の数やサイズは、任意に定められる。
Further, if the nozzle surface of the inkjet head 12 can be variably set from the conveyance surface by the operation of the lifting motor 132, the type of the lifting motor 132, the mounting arrangement and structure of the inkjet head 12 and the lifting motor 132 are as follows. It is determined arbitrarily. For example, a plurality of ink jet heads 12 may be directly attached to the carriage, or a plurality of ink jet heads 12 may be formed together in an ink jet head unit and the ink jet head unit attached to the carriage.
Further, the number and size of the inkjet heads 12 are arbitrarily determined.
 また、ノズル面は、完全な平面である必要は無い。この場合、搬送面とノズル面との距離が最も小さくなる場合を基準として動作させれば良い。また、搬送面と対向するノズル面の位置が正確に移動可能であれば、インクジェットヘッド12の各部の移動に若干のばらつきがあっても良い。例えば、FPC(Flexible Printed Circuit)などが利用されている場合に、当該FPCとノズル面とのz方向への距離が必ず一定に保たれなければならない訳ではない。 Also, the nozzle surface does not have to be a complete plane. In this case, the operation may be performed based on the case where the distance between the transport surface and the nozzle surface is the smallest. Further, the movement of each part of the inkjet head 12 may be slightly varied as long as the position of the nozzle surface facing the conveyance surface can be accurately moved. For example, when FPC (Flexible Printed Circuit) or the like is used, the distance in the z direction between the FPC and the nozzle surface does not necessarily have to be kept constant.
 また、上記実施形態では、キャリッジ120の昇降速度を一定としたが、複数種類の昇降速度があっても良い。例えば、昇降モーター132の種別などに応じてキャリッジ120を退避位置に移動させる(上昇させる)ときの速度と、キャリッジ120をインク吐出位置に移動させる(下降させる)ときの速度とで差があっても良い。 In the above embodiment, the lifting / lowering speed of the carriage 120 is constant, but there may be a plurality of lifting / lowering speeds. For example, there is a difference between the speed at which the carriage 120 is moved (raised) to the retracted position and the speed at which the carriage 120 is moved (lowered) to the ink ejection position according to the type of the lifting motor 132 and the like. Also good.
 また、記録媒体距離センサー113の種別や配置は、任意に定められる。例えば、記録媒体Pに対向して設けられて、照射した光の反射光を用いて記録媒体表面までの距離を計測することとしても良いし、或いは、光が側方から照射されて、浮上部分による遮光状況が検出されても良い。また、可視光に限らず、必要な精度で検出可能な波長や散乱率の各波長の電磁波を用いても良い。 Further, the type and arrangement of the recording medium distance sensor 113 are arbitrarily determined. For example, it is good also as measuring the distance to the recording medium surface using the reflected light of the irradiated light provided opposite to the recording medium P, or the light is irradiated from the side and the floating part The shading state by may be detected. Further, not only visible light, but also electromagnetic waves having wavelengths that can be detected with a required accuracy and each wavelength of the scattering rate may be used.
 また、搬送速度をエンコーダー112から直接取得する必要は無く、予めメモリー141などに記憶された設定速度を取得して利用しても良い。エンコーダー112から速度や搬送距離が取得される場合には、経過時間や搬送距離の計測中に搬送速度が変化しても柔軟且つ正確に計測値を取得することが出来る。 Further, it is not necessary to directly acquire the conveyance speed from the encoder 112, and a set speed stored in advance in the memory 141 or the like may be acquired and used. When the speed and the transport distance are acquired from the encoder 112, the measurement value can be acquired flexibly and accurately even if the transport speed changes during the measurement of the elapsed time or the transport distance.
 また、上記実施の形態では、記録媒体の皺などによる浮き上がりに基づく搬送面と記録媒体表面との距離(浮上距離)を用いて画像形成の中断及び復帰の判断を行う場合について説明したが、本明細書で示した浮き上がりは、実際に記録媒体と搬送面とが離れている場合に限られず、記録媒体の厚みが不均一な場合による表面の凹凸を含むこととして、この場合にも同様に、当該記録媒体の厚みの変化に応じた画像形成の中断及び復帰の判断を行っても良い。 In the above-described embodiment, a case has been described in which the determination of interruption and return of image formation is performed using the distance (flying distance) between the conveyance surface and the surface of the recording medium based on the lifting of the recording medium due to wrinkles or the like. The lift shown in the specification is not limited to the case where the recording medium and the conveyance surface are actually separated from each other, and includes unevenness on the surface due to non-uniform thickness of the recording medium. It may be determined whether the image formation is interrupted or restored in accordance with the change in the thickness of the recording medium.
 また、上記実施の形態では、画像形成の中断及びキャリッジ120の退避動作後、浮き上がり量の計測値が基準浮き上がり量H1より小さい復帰浮き上がり量H2未満となった時間が所定の待機時間(2Ta+Tp)以上継続した場合にキャリッジ120の復帰動作を行って画像形成を再開させることとしたが、復帰浮き上がり量H2を基準浮き上がり量H1と等しく設定して同様の判断及び動作を行っても良い。また、基準浮き上がり量H1が最大退避距離H3未満である限りにおいて、基準浮き上がり量H1は、記録媒体Pの材質などに応じて適宜設定される。
 また、復帰浮き上がり量H2未満の浮き上がり量が一度検出された後、その後の待機時間(2Ta+Tp)中に復帰浮き上がり量H2以上の浮き上がりが検出されても、基準浮き上がり量H1以下の所定の距離以上にさえならなければ画像形成を再開させても良い。
 また、待機時間(2Ta+Tp)における記録時間Tpを「0」とし、更には、待機時間の設定を行わないこととして、待機時間(2Ta+Tp)に亘り復帰浮き上がり量H2未満の浮き上がり量が継続せずとも、単純にキャリッジ120の復帰動作を行わせても良い。この場合、判別処理が容易になるが、途中までキャリッジ120を復帰させたものの、搬送面からノズル面までの距離がインク吐出距離Hnとなる位置への移動が完了する前に、即ち、インクの吐出を再開させないままキャリッジ120を再度退避位置に移動させる場合が生じ得る。
In the above embodiment, after the interruption of image formation and the retracting operation of the carriage 120, the time when the measured value of the lift amount becomes less than the return lift amount H2 smaller than the reference lift amount H1 is equal to or longer than a predetermined standby time (2Ta + Tp). If it is continued, the carriage 120 is returned to resume image formation. However, the same determination and operation may be performed with the return lift amount H2 set equal to the reference lift amount H1. Further, as long as the reference lift amount H1 is less than the maximum retreat distance H3, the reference lift amount H1 is appropriately set according to the material of the recording medium P and the like.
Further, after a lift amount less than the return lift amount H2 is detected once, even if a lift greater than the return lift amount H2 is detected during the subsequent standby time (2Ta + Tp), the lift amount is not less than a predetermined distance not more than the reference lift amount H1. If not, image formation may be resumed.
Further, the recording time Tp in the standby time (2Ta + Tp) is set to “0”, and further, the standby time is not set, so that the lift amount less than the return lift amount H2 over the standby time (2Ta + Tp) does not continue. Alternatively, the carriage 120 may be simply returned. In this case, although the discrimination process is facilitated, the carriage 120 is returned halfway, but before the movement to the position where the distance from the conveyance surface to the nozzle surface becomes the ink discharge distance Hn, that is, the ink is discharged. There may be a case where the carriage 120 is moved again to the retracted position without restarting the ejection.
 また、上記実施の形態では、インク吐出中断後の画像を先頭から形成させることとしたが、中断前の画像の記録媒体部分と中断後の画像の記録媒体部分とが接続加工可能である場合には、インク吐出を中断した画像位置から画像形成を再開させても良い。 Further, in the above embodiment, the image after the interruption of the ink ejection is formed from the top. However, when the recording medium portion of the image before the interruption and the recording medium portion of the image after the interruption can be connected and processed. The image formation may be resumed from the image position where the ink ejection is interrupted.
 また、上記実施形態では、8色のインクを用いたラインヘッド型のインクジェット記録装置を例に挙げて説明したが、色数はこれに限られず、例えば、単色での画像形成のみを行うインクジェット記録装置であっても良い。また、インクジェット記録装置100がラインヘッド型の構造を有するものではない場合でも、インクジェットヘッド12の幅方向への移動速度を考慮に入れながら本発明に係る技術を適用することが出来る。 In the above-described embodiment, the line head type ink jet recording apparatus using eight colors of ink has been described as an example. However, the number of colors is not limited to this, and for example, ink jet recording in which only monochrome image formation is performed. It may be a device. Even when the ink jet recording apparatus 100 does not have a line head type structure, the technology according to the present invention can be applied while taking into consideration the moving speed of the ink jet head 12 in the width direction.
 また、上記実施の形態では、同一画像を繰返し画像形成することしたが、画像が反復的に形成されるのであれば、同一画像でなくても良い。例えば、毎回画像の角に異なる通し番号が形成されても良いし、所定数の画像を巡回して繰返し画像形成させても良い。 In the above embodiment, the same image is repeatedly formed. However, the image may not be the same as long as the image is repeatedly formed. For example, different serial numbers may be formed at the corners of the image every time, or a predetermined number of images may be circulated to repeatedly form images.
 また、上記実施の形態では、搬送速度をエンコーダー112で計測し、距離L1を固定値としたが、搬送速度が固定値でも良く、及び/又は、距離L1が可変であっても良い。固定値の場合には、適宜ROM143や制御部14の図示略の記憶部などに記憶させておくことが出来、距離L1が可変の場合には、例えば、リニアエンコーダーなどで距離を計測可能とすることが出来る。
 その他、上記実施の形態で示した、構成、配置、制御内容や制御手順などの具体的な細部は、本発明の趣旨を逸脱しない範囲において適宜変更可能である。
In the above embodiment, the conveyance speed is measured by the encoder 112, and the distance L1 is a fixed value. However, the conveyance speed may be a fixed value and / or the distance L1 may be variable. In the case of a fixed value, it can be appropriately stored in the ROM 143 or a storage unit (not shown) of the control unit 14, and when the distance L1 is variable, for example, the distance can be measured with a linear encoder or the like. I can do it.
In addition, specific details such as configuration, arrangement, control contents, and control procedure shown in the above embodiment can be appropriately changed without departing from the gist of the present invention.
 この発明は、インクジェット記録装置に利用することが出来る。 The present invention can be used for an ink jet recording apparatus.
11   搬送部
111 搬送モーター
112 エンコーダー
113 記録媒体距離センサー
114 駆動ローラー
115 搬送ベルト
12   インクジェットヘッド
120 キャリッジ
121 駆動回路
122 インク吐出部
13   キャリッジ昇降部
131 モータードライバー
132 昇降モーター
133 電磁ブレーキ
134 梁部材
135 支持部
14   制御部
141 メモリー
142 CPU
143 ROM
144 RAM
145 バス
15   操作表示部
16   通信部
100 インクジェット記録装置
B     判別値
F     出力画像
H0   昇降幅
H1   基準浮き上がり量
H2   復帰浮き上がり量
H3   最大退避距離
H4   退避距離
Hn   インク吐出距離
k     全出力枚数
L1   距離
L2   間隔
La   昇降時搬送距離
Ld   間隔
Le   出力画像長
Lm   マージン
Lp   記録距離
Lt1 搬送距離
Lt2 搬送距離
P     記録媒体
t1   経過時間
t2   経過時間
Ta   昇降時間
Tm   マージン時間
Tp   記録時間
Tt   到達時間
Va   昇降速度
Vt   搬送速度
x1e 出力距離
11 transport unit 111 transport motor 112 encoder 113 recording medium distance sensor 114 drive roller 115 transport belt 12 inkjet head 120 carriage 121 drive circuit 122 ink ejection unit 13 carriage lift unit 131 motor driver 132 lift motor 133 electromagnetic brake 134 beam member 135 support unit 14 Control unit 141 Memory 142 CPU
143 ROM
144 RAM
145 Bus 15 Operation display unit 16 Communication unit 100 Inkjet recording apparatus B Discrimination value F Output image H0 Lifting width H1 Reference lift amount H2 Return lift amount H3 Maximum retraction distance H4 Retraction distance Hn Ink discharge distance k Total number of output sheets L1 Distance L2 Interval La Elevating transport distance Ld Interval Le Output image length Lm Margin Lp Recording distance Lt1 Conveying distance Lt2 Conveying distance P Recording medium t1 Elapsed time t2 Elapsed time Ta Elevating time Tm Margin time Tp Recording time Tt Arrival time Va Elevating speed Vt Conveying speed x1e Output distance

Claims (13)

  1.  搬送面上の記録媒体を所定の搬送方向に搬送する搬送部と、
     前記搬送面に対向するノズル面に設けられたノズル開口部からインク液滴を吐出するインク吐出部と、
     前記インク吐出部を移動させて前記ノズル面と前記搬送面との距離を変化させる昇降部と、
     前記インク吐出部に対して前記搬送方向の上流側に所定の離隔距離離れた計測位置における前記搬送面からの前記記録媒体の浮上距離を計測する計測部と、
     前記計測部により計測された前記浮上距離が所定の第1距離以上となった場合に、前記離隔距離と、前記搬送部による前記記録媒体の搬送速度とに基づいて、当該第1距離以上となった浮上検出タイミングから所定時間が経過した後、前記浮上距離が前記第1距離以上の前記記録媒体の浮上部分が前記インク吐出部と対向する範囲内に搬送されるタイミングまでの間に、前記インク吐出部と前記搬送面との距離を前記ノズル面と前記浮上部分とが接触しない所定の退避距離となるように変化させる退避動作を前記昇降部に行わせる昇降制御部と、
     前記浮上検出タイミングから前記退避動作を開始させる退避動作開始タイミングまでの少なくとも途中まで、前記インク吐出部にインク液滴の吐出を継続させる吐出制御部と、
     を備えることを特徴とするインクジェット記録装置。
    A transport unit that transports the recording medium on the transport surface in a predetermined transport direction;
    An ink ejection unit that ejects ink droplets from a nozzle opening provided on a nozzle surface facing the transport surface;
    An elevating unit that moves the ink ejection unit to change the distance between the nozzle surface and the transport surface;
    A measurement unit that measures the flying distance of the recording medium from the conveyance surface at a measurement position that is a predetermined separation distance upstream of the ink ejection unit in the conveyance direction;
    When the flying distance measured by the measurement unit is equal to or greater than a predetermined first distance, the distance is equal to or greater than the first distance based on the separation distance and the conveyance speed of the recording medium by the conveyance unit. After a predetermined time elapses from the floating detection timing, the ink rises until a timing at which the floating portion of the recording medium whose flying distance is equal to or greater than the first distance is transported within a range facing the ink discharge portion. An elevating control unit for causing the elevating unit to perform a retreat operation for changing the distance between the discharge unit and the transport surface to a predetermined retreat distance in which the nozzle surface and the floating portion do not contact;
    An ejection control unit that causes the ink ejection unit to continue ejecting ink droplets at least halfway from the rising detection timing to the withdrawal operation start timing for starting the withdrawal operation;
    An ink jet recording apparatus comprising:
  2.  前記昇降制御部は、前記浮上距離に応じて前記退避距離を変化させることを特徴とする請求項1記載のインクジェット記録装置。 2. The ink jet recording apparatus according to claim 1, wherein the elevation control unit changes the retreat distance according to the flying distance.
  3.  前記浮上距離が前記第1距離以上となった後、当該浮上距離が前記第1距離以下の第2距離を下回った場合、前記昇降制御部は、前記浮上距離が前記第2距離以上であった部分が前記インク吐出部と対向する範囲を通過した後に、前記ノズル面と前記搬送面との距離が前記ノズル開口部からインクを吐出させる所定のインク吐出距離となるように変化させる復帰動作を前記昇降部に行わせ、
     前記吐出制御部は、前記復帰動作の終了後に、当該復帰動作が行われた前記インク吐出部に係る前記ノズル開口部から画像形成に係る前記インク液滴の吐出を再開させる
     ことを特徴とする請求項1又は2記載のインクジェット記録装置。
    After the ascent distance becomes equal to or greater than the first distance, when the ascent distance falls below a second distance that is equal to or less than the first distance, the elevating control unit is configured such that the ascent distance is equal to or greater than the second distance. A return operation for changing the distance between the nozzle surface and the transport surface to a predetermined ink discharge distance for discharging ink from the nozzle opening after the portion has passed through the range facing the ink discharge portion; Let the elevator move,
    The ejection control unit restarts ejection of the ink droplets related to image formation from the nozzle opening portion related to the ink ejection unit on which the restoration operation has been performed after the completion of the restoration operation. Item 3. The ink jet recording apparatus according to Item 1 or 2.
  4.  前記昇降制御部は、前記第2距離を所定の待機時間続けて下回った場合に、前記復帰動作を前記昇降部により実行可能とすることを特徴とする請求項3記載のインクジェット記録装置。 4. The ink jet recording apparatus according to claim 3, wherein the elevating control unit allows the returning operation to be executed by the elevating unit when the second distance falls below the second distance for a predetermined waiting time.
  5.  前記待機時間は、前記退避距離と前記インク吐出距離との間で前記ノズル面を所定の昇降速度で往復動作させるのに要する時間以上であり、且つ、前記記録媒体が前記離隔距離を搬送される時間以下であることを特徴とする請求項4記載のインクジェット記録装置。 The waiting time is equal to or longer than the time required for the nozzle surface to reciprocate at a predetermined elevation speed between the retreat distance and the ink ejection distance, and the recording medium is conveyed by the separation distance. The inkjet recording apparatus according to claim 4, wherein the inkjet recording apparatus is shorter than the time.
  6.  前記吐出制御部は、前記復帰動作の終了後、前記ノズル開口部からインクの事前吐出動作を行わせ、その後、前記ノズル開口部からの画像形成に係るインク吐出を再開させることを特徴とする請求項3~5の何れか一項に記載のインクジェット記録装置。 The discharge control unit, after completion of the return operation, causes an ink pre-discharge operation from the nozzle opening, and then restarts ink discharge related to image formation from the nozzle opening. Item 6. The ink jet recording apparatus according to any one of Items 3 to 5.
  7.  前記吐出制御部は、前記復帰動作の終了後、形成対象の画像の先頭から当該形成対象の画像を形成させることを特徴とする請求項5又は6記載のインクジェット記録装置。 The inkjet recording apparatus according to claim 5 or 6, wherein the discharge control unit forms the image to be formed from the top of the image to be formed after the return operation is completed.
  8.  前記吐出制御部は、前記浮上距離が前記第1距離以上となった場合に、前記浮上検出タイミングで前記インク吐出部により形成されている途中の画像を前記退避動作開始タイミング前に全て形成可能か否かを判別し、形成が可能ではないと判別された場合には、前記退避動作開始タイミングよりも前に前記インクの吐出を中止させることを特徴とする請求項1~7の何れか一項に記載のインクジェット記録装置。 Whether the ejection control unit can form all the images formed by the ink ejection unit at the floating detection timing before the retracting operation start timing when the flying distance is equal to or greater than the first distance. The ink ejection is stopped before the retracting operation start timing when it is determined that the ink cannot be formed. 2. An ink jet recording apparatus according to 1.
  9.  前記吐出制御部は、前記浮上距離が前記第1距離以上となった場合に、前記浮上検出タイミングで前記インク吐出部により形成されている途中の画像を前記退避動作開始タイミング前に全て形成可能か否かを判別し、形成が可能であると判別された場合には、当該形成が完了したタイミング以後、前記退避動作開始タイミングより前に前記インクの吐出を中止させることを特徴とする請求項1~8の何れか一項に記載のインクジェット記録装置。 Whether the ejection control unit can form all the images formed by the ink ejection unit at the floating detection timing before the retracting operation start timing when the flying distance is equal to or greater than the first distance. The ink ejection is stopped after the timing when the formation is completed and before the retracting operation start timing when it is determined whether or not the formation is possible. The ink jet recording apparatus according to any one of 1 to 8.
  10.  前記吐出制御部は、前記浮上距離が前記第1距離以上となった場合に、前記退避動作開始タイミング前に形成を完了させることが可能な当該形成の対象画像に係るインクの吐出を前記インク吐出部に行わせ、画像の形成が完了したタイミング以降、前記退避動作開始タイミングより前に前記インクの吐出を中止させることを特徴とする請求項1~7の何れか一項に記載のインクジェット記録装置。 The ejection control unit ejects ink related to a target image of the formation that can be completed before the retracting operation start timing when the flying distance is equal to or more than the first distance. 8. The ink jet recording apparatus according to claim 1, wherein the ink ejection is stopped before the retracting operation start timing after the timing at which the image forming is completed. .
  11.  前記浮上距離が前記退避距離の最大値よりも大きい場合には、前記搬送部に前記記録媒体の搬送を停止させる搬送制御部を備えることを特徴とする請求項1~10の何れか一項に記載のインクジェット記録装置。 11. The conveyance control unit according to claim 1, further comprising a conveyance control unit that stops conveyance of the recording medium when the flying distance is larger than a maximum value of the retraction distance. The ink jet recording apparatus described.
  12.  前記インク吐出部は、前記搬送方向に異なる位置に複数配列され、
     前記昇降部は、当該複数のインク吐出部の前記ノズル面と前記搬送面との距離を各々独立に変化させ、
     前記昇降制御部は、前記複数のインク吐出部と前記浮上部分との距離にそれぞれ応じた同一の昇降動作を行わせて、前記ノズル面と前記搬送面との距離を前記退避距離に変化させる
     ことを特徴とする請求項1~11の何れか一項に記載のインクジェット記録装置。
    A plurality of the ink ejection units are arranged at different positions in the transport direction,
    The elevating unit is configured to independently change the distance between the nozzle surface and the transport surface of the plurality of ink ejection units,
    The elevating control unit performs the same elevating operation corresponding to the distance between the plurality of ink ejection units and the floating portion, and changes the distance between the nozzle surface and the transport surface to the retreat distance. The inkjet recording apparatus according to any one of claims 1 to 11, wherein:
  13.  前記記録媒体は布帛であり、前記搬送方向に前記離隔距離よりも長く連続していることを特徴とする請求項1~12の何れか一項に記載のインクジェット記録装置。 The ink jet recording apparatus according to any one of claims 1 to 12, wherein the recording medium is a cloth and is continuous in the transport direction for longer than the separation distance.
PCT/JP2015/069765 2014-07-18 2015-07-09 Inkjet printer WO2016009941A1 (en)

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