WO2016006976A1 - Steamed rice and method for making same - Google Patents

Steamed rice and method for making same Download PDF

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Publication number
WO2016006976A1
WO2016006976A1 PCT/KR2015/007221 KR2015007221W WO2016006976A1 WO 2016006976 A1 WO2016006976 A1 WO 2016006976A1 KR 2015007221 W KR2015007221 W KR 2015007221W WO 2016006976 A1 WO2016006976 A1 WO 2016006976A1
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Prior art keywords
rice
water
steaming
steamed
parts
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PCT/KR2015/007221
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French (fr)
Korean (ko)
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한상길
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주식회사 시루
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Priority claimed from KR1020140087216A external-priority patent/KR101455849B1/en
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Publication of WO2016006976A1 publication Critical patent/WO2016006976A1/en

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  • the present invention relates to a shiru rice and a method of manufacturing the same, which can maintain the taste and quality of freshly cooked rice for a long time, and to improve the satisfaction of the rice taste at home or more even after cooking, and to a method of manufacturing the same will be.
  • the final product in order to improve hydrophobicity and texture, the final product should be small, dense and uniform, and the pore wall should not be thick. If the moisture content is less than 28%, the air cell of the final product will be uneven. When the moisture content is more than 30%, the moisture content of the raw material is large, and the moisture in the raw material is discharged without being sufficiently vaporized. Therefore, the degree of swelling is poor and the restoration time is long. have.
  • Korean Patent Publication No. 10-1992-0013000 discloses a rice cake manufacturing method for manufacturing cooked frozen rice cakes by forming a rice cake shape with non-glutinous rice and rapidly freezing it at -50 ° C or less within 10 minutes.
  • fast freezing process which is a method for recovering, the restoration is not completed at the time of cooking, so the texture is not good, and there is an inconvenience of storing at a freezing temperature.
  • processed rice cooked in a microwave oven for a few minutes, or heated for ten minutes in hot water processed rice has emerged.
  • This is called a packaged rice (sterile pack rice), and it is spread to singles and dual-workers.
  • this kind of packaged rice is manufactured as follows.
  • a heat-resistant synthetic resin container is filled with rice and water for one person, and the rice is cooked by heat by microwaves or steam, and after cooking, gas replacement in the container is performed to seal the product. do.
  • the packaged rice thus produced is merited because microbial contamination is prevented because the container is distributed in a sealed state, and deoxidant is unnecessary because gas replacement is performed.
  • the manufacturing method of the packaged rice which can be cooked for a very short time including immersion time the manufacturing method which does not adhere contaminants, such as grain water, to the flange part of a container at the time of cooking is strongly desired.
  • the rice cooker or rice cooker which is a general cooking machine, cooks rice while boiling water, it is difficult to keep the rice grains tangled, and there is a difference between the heat source transfer power and the heat source transfer power per height of the rice cooker. There is a problem that takes a long time to cook, difficult to maintain the quality after cooking, the quality of the rice sharply decreases over time.
  • the problem to be solved by the present invention is to provide a rice cooker that can maintain the taste and quality of freshly cooked rice for a long time, and can increase the satisfaction beyond the taste of rice at home even after cooking.
  • the problem to be solved by the present invention is to save the cooking time (shorten the conventional conventional cooking time, which takes about 40 minutes based on the same amount to about 15 minutes), the taste of the rice after cooking It is cold and good, and the start time of corruption is longer than the normal rice (based on the same amount of conventional conventional rice is about 30 hours after the decay starts, but after about 45 hours Shirubap according to the present invention begins to decay ), Even after a long time, the moisture of the rice grains are kept constant, and the color of the rice does not discolor to provide the rice.
  • a method of manufacturing a sirubap may include selecting a rice by checking a foreign substance and a state of the rice; Washing the selected rice; Immersing the washed rice in water and then draining it; Preparing steam by first steaming the drained rice after immersion; Mixing water and additives in the first steamed rice; Secondary steaming of the rice mixed with the water and the additive; And including the step of packing the second steamed rice, the step of draining the washed rice after immersed in water is the step of draining the rice after soaking in water for 2 to 3 hours, after the immersion
  • the step of preparing steam by steaming the drained rice first is a step of manufacturing rice by steaming the submerged and drained rice at a temperature of 140 ° C.
  • the second steaming step of the rice mixed with water and additives may be steamed for 8 minutes to 12 minutes at a temperature of 140 ° C. to 160 ° C. for the first steamed rice mixed with water, polyglycitol syrup, trehalose and vinegar. Can be.
  • the vinegar may be a ring vinegar that is alcohol vinegar.
  • the present invention may include a sirubab prepared by the above-described manufacturing method.
  • Shirubab according to one embodiment of the technical idea of the present invention can maintain the taste and quality of freshly cooked rice for a long time, and even after cooking, it is possible to increase satisfaction beyond the taste of rice at home.
  • shirubap according to one embodiment of the technical idea of the present invention can feel the flavor (for example, the flavor of Nurungji or Sungung) in the aroma, the rice grains can maintain the original shape, transparency and shine have.
  • shirubob when chewing the grain of rice can feel the sticky, it can maintain a soft state when you put the rice in the mouth.
  • shirubap according to an embodiment of the technical concept of the present invention can save time for cooking (reduces about 40 minutes of conventional general cooking time, which takes about 40 minutes based on the same amount).
  • the start time of decay is longer than ordinary rice (based on the same amount of conventional rice is about 30 hours after the decay begins, Shirubob according to the present invention 45 hours After a long time, the corruption begins), even after a long time, the grain of rice remains constant, and the color of the rice does not discolor.
  • the heat source steam
  • the rice grains are still intact, the rice grains are cooked evenly, and a predetermined time has elapsed. Even after it can be maintained similar to the initial rice taste.
  • FIG. 1 is a manufacturing process diagram for showing a process for explaining a method of manufacturing a sirubap according to an embodiment of the inventive concept.
  • Figure 2 is a photograph showing a step of washing rice in the method of manufacturing a sirubap according to an embodiment of the present invention.
  • Figure 3 is a photograph showing the step of immersing the washed rice in the method for manufacturing shirubab according to an embodiment of the present invention.
  • Figure 4 is a photograph showing the step of draining after immersed rice in the method of manufacturing a sirubap according to an embodiment of the present invention.
  • FIG. 5 is a photograph showing a step of steaming in a method of manufacturing a sirubap according to an embodiment of the inventive concept.
  • Figure 6 is a photograph showing the Shirubob prepared in accordance with an embodiment of the technical idea of the present invention.
  • FIG. 7 is a photograph showing a state after one hour of shirubab prepared according to an embodiment of the inventive concept.
  • FIG. 8 is a photograph showing a state after 3 hours of shirubab prepared according to an embodiment of the inventive concept.
  • Figure 9a is a table showing the change in moisture over time of the Shirubob finished according to an embodiment of the present invention.
  • Figure 9b is a graph showing the change in moisture over time of the Shirubob finished in accordance with an embodiment of the present invention.
  • Figure 10a is a table showing the change in moisture over time of the finished normal rice according to the comparative example.
  • Figure 10b is a graph showing the change in moisture over time of the finished normal rice according to the comparative example.
  • 11a to 11f is a photograph showing the test report on the fungal water and water content of the Shirubab finished according to an embodiment of the present invention
  • 12a to 12f are photographs showing the test report on the fungal water and water content of the normal rice according to the comparative example.
  • Figure 13 is a photograph showing the test report for the harmful bacteria of Shirubob finished in accordance with an embodiment of the present invention.
  • FIG. 1 is a manufacturing process diagram for explaining a method for manufacturing shirubab according to an embodiment of the technical idea of the present invention
  • Figures 2 to 8 is a manufacturing method of shirubab according to an embodiment of the technical idea of the present invention This is a picture to explain step by step.
  • Shirubab according to an embodiment of the technical concept of the present invention can maintain the taste and quality of freshly cooked rice for a long time, even after cooking (satisfaction) at home than the taste of rice at home It can increase.
  • a method of manufacturing shirubab starts with selecting rice (S1) by checking foreign substances and states of rice.
  • rice As the main material used in the sorting step (S1), all kinds of rice, such as glutinous rice, spicy rice, brown rice, white rice, germinated brown rice can be used to make rice.
  • the rice selected in the sorting step S1 is washed cleanly (S2).
  • the number of times to wash the rice in the washing step (S2) is not particularly limited, but preferably washed more than five times.
  • the washed rice (S2) is immersed in water, and as shown in FIG. 4, the submerged water is drained (S3).
  • the time of immersion in the immersion and drainage (S3) step is not particularly limited, preferably drained after soaked in water for 2 hours to 3 hours.
  • the submerged and drained rice S3 is first steamed S4.
  • the first steaming (S4) is a step of manufacturing the rice submerged and drained (S3) by heating the rice, the rice is cooked at a constant temperature and time, the taste and aroma of the rice goes well, rice grains It does not break the state of the rice and maintains the shape of the rice to prevent cracking and nutritional loss of rice.
  • the primary steaming (S4) is steamed 14kg of the submerged and drained (S3) rice at a high temperature of 140 °C to 160 °C 8 minutes to 12 minutes.
  • the primary steaming (S4) is steamed 14kg of the submerged and drained rice for 10 minutes at a high temperature of 150 °C.
  • the mixing (S6) may be a step of mixing hot water to the first steamed (S4) rice, then mixing polyglycitol syrup, trehalose and vinegar.
  • the hot water may be mixed with 13kg to 15kg in the primary steam (S4).
  • the polyglycitol syrup is prepared by hydrogenation of starch syrup or dextrin and is also referred to as "reduced starch hydrolyzate" or “reduced starch syrup".
  • sweetness is lower than general starch syrup, so it is useful for reduced taste foods and has the property of retaining moisture, so there is little change due to water loss or absorption.
  • it has a thickening effect, which is effective in improving binding and texture, does not form crystals, and inhibits recrystallization of other sugars.
  • the amount of the polyglycitol syrup may be included in an amount of 2 to 5 parts by weight based on 100 parts by weight of the total steam of primary steam (S4) and mixed water.
  • the polyglycitol syrup may use a food additive named HL-PDX (K) produced by Matsuda Chemical Co., Ltd. (HL-PDX (K)).
  • HL-PDX (K) a food additive produced by Matsuda Chemical Co., Ltd.
  • by adding the polyglycitol syrup can keep the delicious rice for a long time without changing the taste even if the rice cools, it has a natural sweetness, it is possible to manufacture a good luster.
  • the trehalos is a non-reducing natural disaccharide that is widely present in plants or in the natural world, and is effective in preventing starch aging and moisturizing.
  • the amount of trehalose may be included in an amount of 2 to 4 parts by weight based on the total amount of 100 parts by weight of the first steamed rice (S4) and mixed water.
  • the vinegar can be used to hwan vinegar, the hwan vinegar is spirit vineagar (spirit vineagar) as alcohol as the main ingredient and as a nutrient source of acetic acid to a small amount of sake lees extract, soup, wort or yeast extract made by oxidation It is vinegar.
  • the amount of vinegar may be included in an amount of 2 to 4 parts by weight based on 100 parts by weight of the total steamed steam (S4) and mixed water.
  • the secondary steaming (S6) is a step of completely manufacturing the mixed (S4) rice by heating the rice, the rice is cooked at a constant temperature and time is the best taste and aroma of the rice is the best, rice grain It does not break the state of the rice and maintains the shape of the rice to prevent cracking and nutritional loss of rice.
  • the secondary steam (S6) may be performed under the same process conditions as the primary steam (S4).
  • the secondary steaming (S6) is a mixture of hot water, and then steamed primary steamed (S4) rice mixed with polyglycitol syrup, trehalose and vinegar for 8 minutes at a temperature of 140 °C to 160 °C Steam for 12 minutes.
  • the secondary steaming (S6) after mixing hot water, steam the first steamed (S4) of the mixture of polyglycitol syrup, trehalose and vinegar for 10 minutes at a high temperature of 150 °C.
  • the rice subjected to the second steaming step S6 is packaged (S7).
  • the packaging (S7) is packaged in a disposable container or packaging, through the final aseptic sterilization system to increase the shelf life and product.
  • the instant shred rice with a delicious taste can be prepared by using a device that can obtain heat energy such as a short time and a small amount of heat energy, that is, use hot water or an appropriate amount of microwave. Can eat.
  • the selected rice was washed five times.
  • the washed rice was soaked in water for 2 hours and then drained, and 14 kg of the drained rice was steamed at a high temperature of 150 ° C. for about 10 minutes to prepare rice.
  • 14 kg of hot water was mixed with the steamed rice, followed by addition of polyglycitol syrup, trehalose and vinegar.
  • the amount of the polyglycitol syrup included 3 parts by weight based on 100 parts by weight of the total steamed rice and mixed water.
  • the polyglycitol syrup was used as a food additive named HL-PDX (K) (HL-PDX (K)) produced by Matsuda Chemical Co., Ltd.
  • the amount of trehalose contained 3 parts by weight based on 100 parts by weight of the total amount of steamed rice and mixed water, and the vinegar used cyclic vinegar, which is alcoholic vinegar, and the amount of vinegar was 100% by weight of steamed rice and mixed water. 3 parts by weight based on parts. Subsequently, it steamed again for 15 minutes at the high temperature of 150 degreeC a second time, and completed the shrubab.
  • a steamed general rice was prepared in the same amount as in the embodiment according to the present invention.
  • the general rice according to the comparative example did not include the polyglycitol syrup, trehalose and vinegar added in the present invention, was prepared by using the same amount of rice and water.
  • FIG. 6 to 8 show the state change over time of the Shirubob finished according to the embodiment.
  • Figure 6 is a photograph showing a sirubab prepared in accordance with the present invention
  • Figure 7 is a photograph showing a state after 1 hour elapsed of the Shirubab prepared according to the present invention
  • Figure 8 is a view of the Shirubab prepared according to the present invention It is a photograph showing the state after 3 hours elapse. 6 to 8, it can be seen that the Shirubab prepared according to the present invention does not change the gloss of rice grains over time, and can maintain the taste and quality of freshly cooked rice for a long time.
  • Figure 9a is a table showing the change in moisture over time of the Shirubob finished in accordance with an embodiment of the present invention
  • Figure 9b is a graph showing the change in moisture over time of the completed Shirubob in accordance with an embodiment of the present invention
  • 10A is a table showing changes in moisture over time of a general rice finished according to a comparative example
  • FIG. 10B is a graph showing changes in moisture over time of a general rice completed according to a comparative example.
  • the finished shirubab according to an embodiment of the present invention has a higher moisture content than regular rice, and even after 48 hours, the initial moisture content is kept constant without changing the moisture content. It can be seen that.
  • FIG. 11a to 11f is a photograph showing the test report for the fungal water and water content of the finished Shirubab according to an embodiment of the present invention
  • Figures 12a to 12f are fungal water and water content of the normal rice according to the comparative example
  • Figure 13 is a photograph showing a test report
  • Figure 13 is a photograph showing a test report for the harmful bacteria of Shirubob finished according to an embodiment of the present invention.
  • the finished shirubab according to an embodiment of the present invention has more water content than regular rice, and even after 48 hours, the initial water content is kept constant without changing the water content. This can be seen from the inspection report.
  • the completed Shirubab according to an embodiment of the present invention can be seen that harmful bacteria harmful to the human body over time is determined to be negative.
  • the present invention can maintain the taste and quality of freshly cooked rice for a long time, and even after cooking, can increase the satisfaction beyond the taste of the rice at home, it can be used in a factory or restaurant for making rice.

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Abstract

The present invention relates to steamed rice and a method for making the same, the method comprising the steps of: selecting rice after checking for foreign materials and the state of rice; washing the selected rice; draining water after soaking the washed rice in water; making steamed rice by primarily steaming the rice from which water was drained after being soaked in water; mixing water and additives into the steamed rice made by primary steaming; secondarily steaming the steamed rice mixed with the water and the additives; and packing the secondarily steamed rice. The step for draining water after soaking the washed rice in water is a step for draining water after soaking rice in water for two to three hours. The step for making steamed rice by primarily steaming the rice from which water was drained after being soaked in water is a step for making steamed rice by steaming, for 8 minutes to 12 minutes at a temperature of 140 ℃ to 160 ℃, the rice from which water was drained after being soaked in water. In the step for mixing water and additives into the steamed rice made by primary steaming, polyglycitol syrup, trehalose and vinegar are mixed as the additives, wherein the amount of polyglycitol syrup is 2 to 5 parts by weight on the basis of 100 parts by weight of the total amount of the primarily steamed rice and the mixed water; the amount of trehalose is 2 to 4 parts by weight on the basis of 100 parts by weight of the total amount of the primarily steamed rice and the mixed water; and the amount of vinegar is 2 to 4 parts by weight on the basis of 100 parts by weight of the total amount of the primarily steamed rice and the mixed water.

Description

시루밥 및 그 제조방법Shirubab and its manufacturing method
본 발명은 시루밥 및 그 제조방법에 관한 것으로, 갓 지은 밥의 맛과 품질을 장시간 유지할 수 있고, 취반(炊飯) 후에도 가정에서의 밥맛 이상으로 만족도를 높일 수 있는 시루밥 및 그 제조방법에 관한 것이다.The present invention relates to a shiru rice and a method of manufacturing the same, which can maintain the taste and quality of freshly cooked rice for a long time, and to improve the satisfaction of the rice taste at home or more even after cooking, and to a method of manufacturing the same will be.
현재 일반적으로 사용되고 있는 건조 쌀제품은 일정한 규칙에 의하여 취사하고 얻어진 밥을 진공 동결 건조하여 제조된 것으로, 그 품질은 복원시간, 식감, 색상 등이 중요한 요소로 작용하며, 장기간 보존도 가능하여야 한다.Currently used dry rice products are prepared by vacuum freeze-drying the rice cooked according to a certain rule, the quality of the recovery time, texture, color, etc. are important factors, and the long-term preservation should be possible.
일반적으로 가수복원성 및 식감을 우수하게 하기 위해서는 최종제품의 기공이 적고, 치밀하면서도 균일하여야 하며, 기공벽이 두껍지 않아야 하는데, 만약 수분함량이 28% 이하가 되면 최종제품의 기공(air cell)이 불균일하며, 기공벽이 두꺼워 식감이 나빠지며, 수분함량이 30% 이상이면 원료의 수분함량이 많아 원료 중의 수분이 충분히 기화되지 못한 채 토출되므로 팽화정도가 불량하여 복원시간이 길어지는 등 여러가지의 문제점이 있다.In general, in order to improve hydrophobicity and texture, the final product should be small, dense and uniform, and the pore wall should not be thick. If the moisture content is less than 28%, the air cell of the final product will be uneven. When the moisture content is more than 30%, the moisture content of the raw material is large, and the moisture in the raw material is discharged without being sufficiently vaporized. Therefore, the degree of swelling is poor and the restoration time is long. have.
또한, 한국특허공고 제10-1992-0013000호에는 멥쌀로 가래떡 모양을 성형하고, 이를 -50℃ 이하에서 10분 이내에 급속동결시켜 조리 냉동 떡볶이를 제조하기 위한 떡 제조방법을 개시하였으나, 장기보존을 위한 방법인 급속동결 공정에 의함으로써 조리시에 복원이 완전하게 되지 아니하여 질감이 좋지 않고, 냉동온도에서 보관하여야 하는 불편함이 있다.In addition, Korean Patent Publication No. 10-1992-0013000 discloses a rice cake manufacturing method for manufacturing cooked frozen rice cakes by forming a rice cake shape with non-glutinous rice and rapidly freezing it at -50 ° C or less within 10 minutes. By fast freezing process, which is a method for recovering, the restoration is not completed at the time of cooking, so the texture is not good, and there is an inconvenience of storing at a freezing temperature.
한편, 최근에는 1인분씩 포장된 가공 쌀밥을 전자레인지로 수분 동안 가열하거나, 뜨거운 물 속에서 십 수분 동안 가열하기만 하면 쌀밥이 완성되는 가공 쌀밥이 등장하였다. 이것은 포장 쌀밥(무균 팩 쌀밥)이라고 불리는 상품으로, 독신자나 맞벌이 가정에 보급되고 있다.On the other hand, recently, processed rice cooked in a microwave oven for a few minutes, or heated for ten minutes in hot water, processed rice has emerged. This is called a packaged rice (sterile pack rice), and it is spread to singles and dual-workers.
종래에 이런 종류의 포장 쌀밥은 다음과 같이 제조되고 있다. 즉, 내열성의 합성 수지성 용기에 1인분의 쌀과 물을 충전하여, 상기 쌀을 마이크로파나 증기에 의한 열에 의해서 취반(炊飯)하고, 취반 후, 용기 내의 가스 치환을 실시하여 밀봉함으로써, 상품으로 한다.Conventionally, this kind of packaged rice is manufactured as follows. In other words, a heat-resistant synthetic resin container is filled with rice and water for one person, and the rice is cooked by heat by microwaves or steam, and after cooking, gas replacement in the container is performed to seal the product. do.
이렇게 해서 제조된 포장 쌀밥은, 용기가 밀봉된 상태로 유통되기 때문에 미생물 오염이 방지되고, 또한, 가스치환을 실시하고 있기 때문에 탈산소제가 불필요하다는 등의 메리트가 있다.The packaged rice thus produced is merited because microbial contamination is prevented because the container is distributed in a sealed state, and deoxidant is unnecessary because gas replacement is performed.
상기 포장 쌀밥의 제조 방법 중, 단시간에 제조하는 것을 목적으로 한 것이 있다. 이것은, 쌀 및 취반수(炊飯水 : 밥짓는 물)를 용기에 충전하여, 그 용기를 가압한 분위기 중에서 마이크로파의 조사에 의해 100℃를 초과하는 온도까지 가열하고, 가열 후, 대기압까지 감압시키는 사이에 상기 용기 내의 취반수를 격하게 비등(돌비(突沸))시켜 고르게 취반한다는, 포장 쌀밥의 제조 방법이다.There exists a thing aimed at manufacturing in a short time among the manufacturing methods of the said packaged rice. This is while filling a container with rice and cooking water in a container, heating the container to a temperature exceeding 100 ° C. by microwave irradiation in a pressurized atmosphere, and reducing the pressure to atmospheric pressure after heating. It is a manufacturing method of the packaged rice which boils (dolby) the cooking water in the said container vigorously and evenly cooks.
그러나, 상기와 같은 포장 쌀밥의 제조 방법에서는 단시간에 취반을 행하는 것이 가능하지만, 상기 감압시 취반수의 돌비 현상에 의해 용기 내의 내용물이 주위로 비산되고 말아, 특히, 곡정수(穀精水: 밥이 끓을 때 넘쳐흐르는 물) 등의 점착력이 강한 것이 용기의 플랜지 부분에 부착되어, 밀봉을 위해 필름을 시일할 때에, 상기 부착물을 제거할 필요가 생겼다.However, in the manufacturing method of the above-mentioned packaged rice, it is possible to cook in a short time, but the contents in the container are scattered around by the dolby phenomenon of the cooked water at the time of decompression, and in particular, grain rice Strong adhesive force, such as water overflowing when boiled, adheres to the flange portion of the container, and when the film is sealed for sealing, it is necessary to remove the deposit.
이 때문에, 침지 시간도 포함하여 매우 단시간에 취반을 행하는 것이 가능한 포장 쌀밥의 제조 방법에 있어서, 취반시에 용기의 플랜지 부분에 곡정수 등의 오염물이 부착되는 일이 없는 제조 방법이 강력히 요망되고 있다.For this reason, in the manufacturing method of the packaged rice which can be cooked for a very short time including immersion time, the manufacturing method which does not adhere contaminants, such as grain water, to the flange part of a container at the time of cooking is strongly desired.
또한, 일반적인 취반기인 가스 밥솥이나 전기 밥솥의 밥은 물을 끓이면서 밥을 하므로 밥알을 탱글탱글하게 유지하기 어렵고, 밥솥 하부 면적 당 열원 전달력과 높이별 열원 전달력의 차이가 있어 상대적으로 밥이 고르게 되지 않으며, 취반 시간이 오래 소요되고, 취반 후 품질 유지가 어려워 시간의 경과에 따라 밥의 품질이 급감하는 문제점이 있었다.In addition, since the rice cooker or rice cooker, which is a general cooking machine, cooks rice while boiling water, it is difficult to keep the rice grains tangled, and there is a difference between the heat source transfer power and the heat source transfer power per height of the rice cooker. There is a problem that takes a long time to cook, difficult to maintain the quality after cooking, the quality of the rice sharply decreases over time.
본 발명이 해결하고자 하는 과제는, 갓 지은 밥의 맛과 품질을 장시간 유지할 수 있고, 취반(炊飯) 후에도 가정에서의 밥맛 이상으로 만족도를 높일 수 있는 시루밥을 제공하는데 있다.The problem to be solved by the present invention is to provide a rice cooker that can maintain the taste and quality of freshly cooked rice for a long time, and can increase the satisfaction beyond the taste of rice at home even after cooking.
또한, 본 발명이 해결하고자 하는 과제는, 밥 짓는 시간을 절약할 수 있고(동일량을 기준으로 약 40분이 소요되는 종래의 일반밥 짓는 시간을 약 15분으로 단축함), 취반 후 밥의 맛이 찰지고 좋으며, 부패 시작 시점이 일반 밥보다 더 길고(동일량을 기준으로 종래의 일반밥은 30시간 정도 지난 후에 부패가 시작되나, 본 발명에 따른 시루밥은 45시간 정도 지난 후에 부패가 시작됨), 오랜 시간이 경과하여도 밥알의 윤택이 일정하게 유지되며, 밥의 색깔이 변색되지 않는 시루밥을 제공하는데 있다.In addition, the problem to be solved by the present invention is to save the cooking time (shorten the conventional conventional cooking time, which takes about 40 minutes based on the same amount to about 15 minutes), the taste of the rice after cooking It is cold and good, and the start time of corruption is longer than the normal rice (based on the same amount of conventional conventional rice is about 30 hours after the decay starts, but after about 45 hours Shirubap according to the present invention begins to decay ), Even after a long time, the moisture of the rice grains are kept constant, and the color of the rice does not discolor to provide the rice.
또한, 본 발명이 해결하고자 하는 다른 과제는, 열원(스팀)이 밥알 사이를 지나면서 취반이 되므로 밥알이 그대로 살아있고, 전체적으로 밥알이 고르게 익으며, 일정 시간이 경과한 후에도 초기의 밥맛과 유사하게 유지될 수 있는 시루밥의 제조방법을 제공하는데 있다.In addition, another problem to be solved by the present invention, since the heat source (steam) is cooked as passing through the rice grains, the rice grains are still alive, the rice grains are cooked evenly as a whole, similar to the initial rice taste after a certain time has elapsed It is to provide a method for producing a sirubap that can be maintained.
본 발명이 해결하고자 하는 다양한 과제들은 이상에서 언급한 과제들에 제한되지 않으며, 언급되지 않은 또 다른 과제들은 아래의 기재로부터 당업자에게 명확하게 이해될 수 있을 것이다.Various problems to be solved by the present invention are not limited to the above-mentioned problems, and other tasks not mentioned will be clearly understood by those skilled in the art from the following description.
본 발명의 기술적 사상의 일 실시예에 따른 시루밥의 제조방법은, 쌀의 이물질 및 상태를 확인하여 쌀을 선별하는 단계; 상기 선별한 쌀을 세척하는 단계; 상기 세척한 쌀을 물에 침수한 후 배수하는 단계; 상기 침수한 후 배수한 쌀을 1차 증숙하여 밥을 제조하는 단계; 상기 1차 증숙하여 제조된 밥에 물 및 첨가제를 혼합하는 단계; 상기 물 및 첨가제가 혼합된 밥을 2차 증숙하는 단계; 및 상기 2차 증숙된 밥을 포장하는 단계를 포함하되, 상기 세척한 쌀을 물에 침수한 후 배수하는 단계는 상기 쌀을 2시간 내지 3시간 물에 불린 후 배수하는 단계이고, 상기 침수한 후 배수한 쌀을 1차 증숙하여 밥을 제조하는 단계는 침수 및 배수된 쌀을 140℃ 내지 160℃의 온도에서 8분 내지 12분간 증숙하여 밥을 제조하는 단계이며, 상기 1차 증숙하여 제조된 밥에 물 및 첨가제를 혼합하는 단계는, 상기 첨가제로 폴리글리시톨시럽, 트레할로스 및 식초를 혼합하되, 상기 폴리글리시톨시럽의 양은 1차 증숙된 밥 및 혼합된 물 총합 100 중량부를 기준으로 하여 2 내지 5 중량부로 포함되고, 상기 트레할로스의 양은 1차 증숙된 밥 및 혼합된 물 총합 100 중량부를 기준으로 하여 2 내지 4 중량부로 포함되며, 상기 식초의 양은 1차 증숙된 밥 및 혼합된 물 총합 100 중량부를 기준으로 하여 2 내지 4 중량부로 포함된다.According to one or more exemplary embodiments, a method of manufacturing a sirubap may include selecting a rice by checking a foreign substance and a state of the rice; Washing the selected rice; Immersing the washed rice in water and then draining it; Preparing steam by first steaming the drained rice after immersion; Mixing water and additives in the first steamed rice; Secondary steaming of the rice mixed with the water and the additive; And including the step of packing the second steamed rice, the step of draining the washed rice after immersed in water is the step of draining the rice after soaking in water for 2 to 3 hours, after the immersion The step of preparing steam by steaming the drained rice first is a step of manufacturing rice by steaming the submerged and drained rice at a temperature of 140 ° C. to 160 ° C. for 8 minutes to 12 minutes, and the rice prepared by steaming the first time. The step of mixing the water and the additives, the polyglycitol syrup, trehalose and vinegar are mixed with the additives, the amount of the polyglycitol syrup is based on 100 parts by weight of the total of the first steamed rice and mixed water 2 to 5 parts by weight, the amount of trehalose is included from 2 to 4 parts by weight based on 100 parts by weight of the first steamed rice and mixed water, and the amount of vinegar is the amount of primary steamed rice and mixed water 100 2 to 4 parts by weight based on parts by weight.
상기 물 및 첨가제가 혼합된 밥을 2차 증숙하는 단계는 물, 폴리글리시톨시럽, 트레할로스 및 식초를 혼합한 1차 증숙된 밥을 140℃ 내지 160℃의 온도에서 8분 내지 12분간 증숙할 수 있다.The second steaming step of the rice mixed with water and additives may be steamed for 8 minutes to 12 minutes at a temperature of 140 ° C. to 160 ° C. for the first steamed rice mixed with water, polyglycitol syrup, trehalose and vinegar. Can be.
상기 식초는 주정식초인 환만식초를 사용할 수 있다.The vinegar may be a ring vinegar that is alcohol vinegar.
또한, 본 발명은 상기한 제조방법에 의해 제조된 시루밥을 포함할 수 있다.In addition, the present invention may include a sirubab prepared by the above-described manufacturing method.
기타 실시 예들의 구체적인 사항들은 상세한 설명 및 도면들에 포함되어 있다.Specific details of other embodiments are included in the detailed description and drawings.
본 발명의 기술적 사상의 일 실시예에 의한 시루밥은, 갓 지은 밥의 맛과 품질을 장시간 유지할 수 있고, 취반(炊飯) 후에도 가정에서의 밥맛 이상으로 만족도를 높일 수 있다.Shirubab according to one embodiment of the technical idea of the present invention can maintain the taste and quality of freshly cooked rice for a long time, and even after cooking, it is possible to increase satisfaction beyond the taste of rice at home.
또한, 본 발명의 기술적 사상의 일 실시예에 의한 시루밥은, 향에 있어 구수한 풍미(예를 들어, 누룽지나 숭늉의 풍미)를 느낄 수 있고, 밥알이 원래의 형태나 투명도 및 윤기를 유지할 수 있다.In addition, shirubap according to one embodiment of the technical idea of the present invention can feel the flavor (for example, the flavor of Nurungji or Sungung) in the aroma, the rice grains can maintain the original shape, transparency and shine have.
또한, 본 발명의 기술적 사상의 일 실시예에 의한 시루밥은, 밥알을 씹을 때 찰기를 느낄 수 있고, 밥을 입에 넣을 때 부드러운 상태를 유지할 수 있다.In addition, shirubob according to an embodiment of the technical idea of the present invention, when chewing the grain of rice can feel the sticky, it can maintain a soft state when you put the rice in the mouth.
또한, 본 발명의 기술적 사상의 일 실시예에 의한 시루밥은, 밥 짓는 시간을 절약할 수 있고(동일량을 기준으로 약 40분이 소요되는 종래의 일반밥 짓는 시간을 약 15분으로 단축함), 취반 후 밥의 맛이 찰지고 좋으며, 부패 시작 시점이 일반밥보다 더 길고(동일량을 기준으로 종래의 일반밥은 30시간 정도 지난 후에 부패가 시작되나, 본 발명에 따른 시루밥은 45시간 정도 지난 후에 부패가 시작됨), 오랜 시간이 경과하여도 밥알의 윤택이 일정하게 유지되며, 밥의 색깔이 변색되지 않는 효과가 있다.In addition, shirubap according to an embodiment of the technical concept of the present invention can save time for cooking (reduces about 40 minutes of conventional general cooking time, which takes about 40 minutes based on the same amount). , After cooking, the taste of the rice is cold and good, the start time of decay is longer than ordinary rice (based on the same amount of conventional rice is about 30 hours after the decay begins, Shirubob according to the present invention 45 hours After a long time, the corruption begins), even after a long time, the grain of rice remains constant, and the color of the rice does not discolor.
또한, 본 발명의 기술적 사상의 일 실시예에 의한 시루밥의 제조방법은, 열원(스팀)이 밥알 사이를 지나면서 취반이 되므로 밥알이 그대로 살아있고, 전체적으로 밥알이 고르게 익으며, 일정 시간이 경과한 후에도 초기의 밥맛과 유사하게 유지될 수 있다.In addition, in the method for manufacturing shirubab according to an embodiment of the inventive concept, since the heat source (steam) is cooked while passing between the rice grains, the rice grains are still intact, the rice grains are cooked evenly, and a predetermined time has elapsed. Even after it can be maintained similar to the initial rice taste.
본 발명의 기술적 사상의 다양한 실시예들은, 구체적으로 언급되지 않은 다양한 효과를 제공할 수 있다는 것이 충분히 이해될 수 있을 것이다.It will be fully understood that various embodiments of the inventive concept may provide various effects not specifically mentioned.
도 1은 본 발명의 기술적 사상의 일 실시예에 따른 시루밥의 제조방법을 설명하는 과정을 보이기 위한 제조 공정도이다.1 is a manufacturing process diagram for showing a process for explaining a method of manufacturing a sirubap according to an embodiment of the inventive concept.
도 2는 본 발명의 기술적 사상의 일 실시예에 따른 시루밥의 제조방법에서 쌀을 세척하는 단계를 보여주는 사진이다.Figure 2 is a photograph showing a step of washing rice in the method of manufacturing a sirubap according to an embodiment of the present invention.
도 3은 본 발명의 기술적 사상의 일 실시예에 따른 시루밥의 제조방법에서 세척한 쌀을 침수하는 단계를 보여주는 사진이다.Figure 3 is a photograph showing the step of immersing the washed rice in the method for manufacturing shirubab according to an embodiment of the present invention.
도 4는 본 발명의 기술적 사상의 일 실시예에 따른 시루밥의 제조방법에서 쌀을 침수한 후 배수하는 단계를 보여주는 사진이다.Figure 4 is a photograph showing the step of draining after immersed rice in the method of manufacturing a sirubap according to an embodiment of the present invention.
도 5는 본 발명의 기술적 사상의 일 실시예에 따른 시루밥의 제조방법에서 증숙하는 단계를 보여주는 사진이다.5 is a photograph showing a step of steaming in a method of manufacturing a sirubap according to an embodiment of the inventive concept.
도 6은 본 발명의 기술적 사상의 일 실시예에 따라 제조된 시루밥을 나타내는 사진이다.Figure 6 is a photograph showing the Shirubob prepared in accordance with an embodiment of the technical idea of the present invention.
도 7은 본 발명의 기술적 사상의 일 실시예에 따라 제조된 시루밥의 1 시간 경과 후의 상태를 나타내는 사진이다.FIG. 7 is a photograph showing a state after one hour of shirubab prepared according to an embodiment of the inventive concept.
도 8은 본 발명의 기술적 사상의 일 실시예에 따라 제조된 시루밥의 3 시간 경과 후의 상태를 나타내는 사진이다.FIG. 8 is a photograph showing a state after 3 hours of shirubab prepared according to an embodiment of the inventive concept. FIG.
도 9a는 본 발명의 실시예에 따라 완성된 시루밥의 시간 경과에 따른 수분 변화를 나타낸 표이다.Figure 9a is a table showing the change in moisture over time of the Shirubob finished according to an embodiment of the present invention.
도 9b는 본 발명의 실시예에 따라 완성된 시루밥의 시간 경과에 따른 수분 변화를 나타낸 그래프이다.Figure 9b is a graph showing the change in moisture over time of the Shirubob finished in accordance with an embodiment of the present invention.
도 10a는 비교예에 따라 완성된 일반밥의 시간 경과에 따른 수분 변화를 나타낸 표이다.Figure 10a is a table showing the change in moisture over time of the finished normal rice according to the comparative example.
도 10b는 비교예에 따라 완성된 일반밥의 시간 경과에 따른 수분 변화를 나타낸 그래프이다.Figure 10b is a graph showing the change in moisture over time of the finished normal rice according to the comparative example.
도 11a 내지 도 11f는 본 발명의 실시예에 따라 완성된 시루밥의 진균수 및 수분 함량에 대한 검사성적서를 보여주는 사진이다11a to 11f is a photograph showing the test report on the fungal water and water content of the Shirubab finished according to an embodiment of the present invention
도 12a 내지 도 12f는 비교예에 따른 일반밥의 진균수 및 수분 함량에 대한 검사성적서를 보여주는 사진이다.12a to 12f are photographs showing the test report on the fungal water and water content of the normal rice according to the comparative example.
도 13은 본 발명의 실시예에 따라 완성된 시루밥의 유해균에 대한 검사성적서를 보여주는 사진이다.Figure 13 is a photograph showing the test report for the harmful bacteria of Shirubob finished in accordance with an embodiment of the present invention.
본 발명의 이점 및 특징, 그리고 그것들을 달성하는 방법은 첨부되는 도면과 함께 상세하게 후술되어 있는 실시예를 참조하면 명확해질 것이다. 그러나 본 발명은 여기서 설명되는 실시예들에 한정되지 않고 다른 형태로 구체화될 수도 있다. 오히려, 여기서 소개되는 실시예들은 개시된 내용이 철저하고 완전해질 수 있도록 그리고 당업자에게 본 발명의 사상이 충분히 전달될 수 있도록 하기 위해 제공되는 것이다. Advantages and features of the present invention, and methods for achieving them will be apparent with reference to the embodiments described below in detail in conjunction with the accompanying drawings. However, the present invention is not limited to the embodiments described herein and may be embodied in other forms. Rather, the embodiments introduced herein are provided so that the disclosure may be made thorough and complete, and to fully convey the spirit of the present invention to those skilled in the art.
본 출원에서 사용한 용어는 단지 특정한 실시예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아니다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 출원에서, "포함하다" 또는 "가지다" 등의 용어는 명세서상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 부분품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부분품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting of the present invention. Singular expressions include plural expressions unless the context clearly indicates otherwise. In this application, the terms "comprise" or "have" are intended to indicate that there is a feature, number, step, action, component, part, or combination thereof described in the specification, and one or more other features. It is to be understood that the present invention does not exclude the possibility of the presence or the addition of numbers, steps, operations, components, parts, or combinations thereof.
다르게 정의되지 않는 한, 기술적이거나 과학적인 용어를 포함해서 여기서 사용되는 모든 용어들은 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에 의해 일반적으로 이해되는 것과 동일한 의미가 있다. 일반적으로 사용되는 사전에 정의되어 있는 것과 같은 용어들은 관련 기술의 문맥상 가지는 의미와 일치하는 의미가 있는 것으로 해석되어야 하며, 본 출원에서 명백하게 정의하지 않는 한, 이상적이거나 과도하게 형식적인 의미로 해석되지 않는다.Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art. Terms such as those defined in the commonly used dictionaries should be construed as having meanings consistent with the meanings in the context of the related art and shall not be construed in ideal or excessively formal meanings unless expressly defined in this application. Do not.
이하, 첨부된 도면을 참조하여 본 발명의 기술적 사상에 따른 시루밥의 제조방법에 대한 바람직한 실시예를 상세하게 설명하며, 본 발명의 요지를 불필요하게 흐릴 수 있는 공지 기능 및 구성에 대한 상세한 설명은 생략하기로 한다.Hereinafter, with reference to the accompanying drawings will be described in detail a preferred embodiment of the method for producing a sirubap according to the technical idea of the present invention in detail, the detailed description of the known functions and configurations that may unnecessarily obscure the subject matter of the present invention It will be omitted.
도 1은 본 발명의 기술적 사상의 일 실시예에 따른 시루밥의 제조방법을 설명하기 위한 제조 공정도이고, 도 2 내지 도 8은 본 발명의 기술적 사상의 일 실시예에 따른 시루밥의 제조방법을 단계별로 설명하기 위한 사진이다.1 is a manufacturing process diagram for explaining a method for manufacturing shirubab according to an embodiment of the technical idea of the present invention, Figures 2 to 8 is a manufacturing method of shirubab according to an embodiment of the technical idea of the present invention This is a picture to explain step by step.
*도 1 내지 도 8을 참조하면, 본 발명의 기술적 사상의 일 실시예에 따른 시루밥은 갓 지은 밥의 맛과 품질을 장시간 유지할 수 있고, 취반(炊飯) 후에도 가정에서의 밥맛 이상으로 만족도를 높일 수 있다. * Referring to Figures 1 to 8, Shirubab according to an embodiment of the technical concept of the present invention can maintain the taste and quality of freshly cooked rice for a long time, even after cooking (satisfaction) at home than the taste of rice at home It can increase.
먼저, 도 1을 참조하면, 본 발명의 기술적 사상의 일 실시예에 따른 시루밥의 제조방법은 쌀의 이물질 및 상태를 확인하여 쌀을 선별(S1)하는 것으로부터 시작된다. 상기 선별 단계(S1)에서 사용되는 주재료로는 밥을 만들 수 있는 찹쌀, 맵쌀, 현미, 백미, 발아현미 등 모든 종류의 쌀이 사용 가능하다.First, referring to FIG. 1, a method of manufacturing shirubab according to an embodiment of the inventive concept starts with selecting rice (S1) by checking foreign substances and states of rice. As the main material used in the sorting step (S1), all kinds of rice, such as glutinous rice, spicy rice, brown rice, white rice, germinated brown rice can be used to make rice.
다음, 도 1 및 도 2를 참조하면, 상기 선별(S1) 단계에서 선별한 쌀을 깨끗이 세척(S2)한다. 상기 세척(S2) 단계에서 쌀을 세척하는 회수는 특별히 제한되지 않으나, 바람직하게는 5회 이상 깨끗히 세척한다.Next, referring to FIGS. 1 and 2, the rice selected in the sorting step S1 is washed cleanly (S2). The number of times to wash the rice in the washing step (S2) is not particularly limited, but preferably washed more than five times.
그 다음, 도 3에 나타낸 바와 같이 상기 세척(S2)한 쌀을 물에 침수한 후, 도 4에 나타낸 바와 같이 상기 침수한 물을 배수(S3)한다. 상기 침수 및 배수(S3) 단계에서 침수하는 시간은 특별히 제한되지 않으나, 바람직하게는 2 시간 내지 3 시간 물에 불린 후 배수한다. 쌀을 불리면 쌀 전분을 호화하기 위하여 필요한 물의 일부를 가열하기 전에 미리 쌀 속에 배치해 두게 되므로, 밥을 지을 때 호화가 신속히, 그리고 완전히 일어남으로써 밥의 맛이 더 좋아지게 된다. 이에 2 시간 미만으로 불릴 경우에는 쌀에 첨가되는 물이 쌀 속에 덜 배치되어 밥을 지을 때 호화가 더디게 일어나 맛이 다소 떨어지게 되며, 3 시간을 초과할 경우에는 쌀이 너무 불려져 취반 후 밥알의 상태를 유지하기 어려운 문제점이 있다.Next, as shown in FIG. 3, the washed rice (S2) is immersed in water, and as shown in FIG. 4, the submerged water is drained (S3). The time of immersion in the immersion and drainage (S3) step is not particularly limited, preferably drained after soaked in water for 2 hours to 3 hours. When rice is poured, some of the water needed to gelatinize the rice starch is placed in the rice before it is heated, so that the rice tastes better when the rice is cooked quickly and completely. If less than 2 hours is called, less water is added to the rice is placed in the rice, when the rice is cooked, the luxury is slower, the taste is slightly deteriorated. If it exceeds 3 hours, the rice is so called that the rice grain after cooking There is a problem that is difficult to maintain.
이어서, 도 5에 나타낸 바와 같이 침수 및 배수(S3)한 쌀을 1차 증숙(S4)한다. 상기 1차 증숙(S4)은 상기 침수 및 배수(S3)한 쌀을 가열하여 밥의 상태로 제조하는 단계인데, 일정한 온도 및 시간으로 쌀을 익히는 것이 가장 밥의 맛과 향이 잘 어우러지게 되며, 밥알의 상태도 으스러지지 않고 쌀의 형태 그대로를 유지하며 쌀이 갈라지는 현상과 영양손실을 막을 수 있게 된다. 예를 들어, 상기 1차 증숙(S4)은 상기 침수 및 배수(S3)된 쌀 14kg을 140℃ 내지 160℃의 고온에서 8분 내지 12분간 증숙한다. 바람직하게는, 상기 1차 증숙(S4)은 상기 침수 및 배수된 쌀 14kg을 150℃의 고온에서 10분간 증숙한다.Subsequently, as shown in FIG. 5, the submerged and drained rice S3 is first steamed S4. The first steaming (S4) is a step of manufacturing the rice submerged and drained (S3) by heating the rice, the rice is cooked at a constant temperature and time, the taste and aroma of the rice goes well, rice grains It does not break the state of the rice and maintains the shape of the rice to prevent cracking and nutritional loss of rice. For example, the primary steaming (S4) is steamed 14kg of the submerged and drained (S3) rice at a high temperature of 140 ℃ to 160 ℃ 8 minutes to 12 minutes. Preferably, the primary steaming (S4) is steamed 14kg of the submerged and drained rice for 10 minutes at a high temperature of 150 ℃.
다음, 상기 1차 증숙(S4)한 후, 상기 1차 증숙(S4)된 밥에 뜨거운 물을 혼합한 후, 각종 첨가제를 혼합(S5)할 수 있다. 예를 들어, 상기 혼합(S6)하는 단계는 상기 1차 증숙(S4)된 밥에 뜨거운 물을 혼합한 후, 폴리글리시톨시럽, 트레할로스 및 식초를 혼합하는 단계일 수 있다. Next, after the primary steaming (S4), after mixing the hot water to the primary steaming (S4), various additives may be mixed (S5). For example, the mixing (S6) may be a step of mixing hot water to the first steamed (S4) rice, then mixing polyglycitol syrup, trehalose and vinegar.
상기 뜨거운 물은 상기 1차 증숙(S4)된 밥에 13kg 내지 15kg 혼합할 수 있다.The hot water may be mixed with 13kg to 15kg in the primary steam (S4).
상기 폴리글리시톨시럽은 물엿, 또는 덱스트린을 수소첨가반응시켜 제조되며 "환원전분가수분해물", "환원물엿"으로도 통칭된다. 특히 감미도가 일반 물엿보다 낮아 저감미식품에 유용하며 수분을 보유하는 성질이 있어 수분의 손실이나 흡수에 의한 변화가 적다. 또한 증점효과가 있어 결착성 및 식감개선에 효과가 있으며 결정을 생성하지 않으며 다른 당류의 재결정 석출을 억제하는 효과가 있다. 본 발명에서 상기 폴리글리시톨시럽의 양은 1차 증숙(S4)된 밥 및 혼합된 물 총합 100 중량부를 기준으로 하여 2 내지 5 중량부로 포함될 수 있다. 본 발명에서 상기 폴리글리시톨시럽은 마쯔다니화학공업(주)에서 생산된 상품명 에이치엘-피디엑스(케이)(HL-PDX(K))라는 식품 첨가물을 사용할 수 있다. 본 발명에서는 상기 폴리글리시톨시럽을 첨가하여 줌으로써 밥이 식더라도 맛의 변함없이 장시간 맛있는 밥을 유지시켜줄 수 있고, 천연의 감미를 가지며, 광택이 좋은 시루밥을 제조할 수 있다.The polyglycitol syrup is prepared by hydrogenation of starch syrup or dextrin and is also referred to as "reduced starch hydrolyzate" or "reduced starch syrup". In particular, sweetness is lower than general starch syrup, so it is useful for reduced taste foods and has the property of retaining moisture, so there is little change due to water loss or absorption. In addition, it has a thickening effect, which is effective in improving binding and texture, does not form crystals, and inhibits recrystallization of other sugars. In the present invention, the amount of the polyglycitol syrup may be included in an amount of 2 to 5 parts by weight based on 100 parts by weight of the total steam of primary steam (S4) and mixed water. In the present invention, the polyglycitol syrup may use a food additive named HL-PDX (K) produced by Matsuda Chemical Co., Ltd. (HL-PDX (K)). In the present invention, by adding the polyglycitol syrup can keep the delicious rice for a long time without changing the taste even if the rice cools, it has a natural sweetness, it is possible to manufacture a good luster.
상기 트레할로스(trehalos)는 식물이나 자연계에 널리 존재하는 비환원성의 천연 이당류로 전분노화방지 및 보습효과가 뛰어나 전분을 사용한 제품에 효과적이다. 본 발명에서 상기 트레할로스의 양은 1차 증숙(S4)된 밥 및 혼합된 물 총합 100 중량부를 기준으로 하여 2 내지 4 중량부로 포함될 수 있다.The trehalos is a non-reducing natural disaccharide that is widely present in plants or in the natural world, and is effective in preventing starch aging and moisturizing. In the present invention, the amount of trehalose may be included in an amount of 2 to 4 parts by weight based on the total amount of 100 parts by weight of the first steamed rice (S4) and mixed water.
상기 식초는 환만식초를 사용할 수 있는데, 상기 환만식초는 주정식초(spirit vineagar)로 알코올을 주원료로 하고 이것에 초산균의 영양원으로서 소량의 술지게미 추출액, 국즙, 맥아즙이나 효모엑기스 등을 가하여 산화시켜 만든 식초이다. 본 발명에서 상기 식초의 양은 1차 증숙(S4)된 밥 및 혼합된 물 총합 100 중량부를 기준으로 하여 2 내지 4 중량부로 포함될 수 있다.The vinegar can be used to hwan vinegar, the hwan vinegar is spirit vineagar (spirit vineagar) as alcohol as the main ingredient and as a nutrient source of acetic acid to a small amount of sake lees extract, soup, wort or yeast extract made by oxidation It is vinegar. In the present invention, the amount of vinegar may be included in an amount of 2 to 4 parts by weight based on 100 parts by weight of the total steamed steam (S4) and mixed water.
그 다음, 상기 혼합(S5) 단계를 거친 밥을 2차 증숙(S6)한다. 상기 2차 증숙(S6)은 상기 혼합(S4)한 쌀을 가열하여 밥의 상태로 완전하게 제조하는 단계인데, 일정한 온도 및 시간으로 쌀을 익히는 것이 밥의 맛과 향이 가장 잘 어우러지게 되고, 밥알의 상태도 으스러지지 않고 쌀의 형태 그대로를 유지하며 쌀이 갈라지는 현상과 영양손실을 막을 수 있게 된다. 상기 2차 증숙(S6)은 상기 1차 증숙(S4)과 동일한 공정 조건으로 수행될 수 있다. 예를 들어, 상기 2차 증숙(S6)은 뜨거운 물을 혼합한 후, 폴리글리시톨시럽, 트레할로스 및 식초를 혼합한 1차 증숙(S4)된 밥을 140℃ 내지 160℃의 고온에서 8분 내지 12분간 증숙한다. 바람직하게는, 상기 2차 증숙(S6)은 뜨거운 물을 혼합한 후, 폴리글리시톨시럽, 트레할로스 및 식초를 혼합한 1차 증숙(S4)된 밥을 150℃의 고온에서 10분간 증숙한다.Then, the steam passed through the mixing step (S5) is subjected to secondary steaming (S6). The secondary steaming (S6) is a step of completely manufacturing the mixed (S4) rice by heating the rice, the rice is cooked at a constant temperature and time is the best taste and aroma of the rice is the best, rice grain It does not break the state of the rice and maintains the shape of the rice to prevent cracking and nutritional loss of rice. The secondary steam (S6) may be performed under the same process conditions as the primary steam (S4). For example, the secondary steaming (S6) is a mixture of hot water, and then steamed primary steamed (S4) rice mixed with polyglycitol syrup, trehalose and vinegar for 8 minutes at a temperature of 140 ℃ to 160 ℃ Steam for 12 minutes. Preferably, the secondary steaming (S6) after mixing hot water, steam the first steamed (S4) of the mixture of polyglycitol syrup, trehalose and vinegar for 10 minutes at a high temperature of 150 ℃.
이어서, 상기 2차 증숙(S6) 단계를 거친 밥을 포장(S7)한다. 상기 포장(S7)은 일회용 용기나 포장용기에 포장하며, 최종 무균살균 시스템을 거쳐 보존성을 높이고 제품화한다. 상기 일회용 용기 또는 포장용기에 넣어 포장된 즉석 시루밥의 경우 짧은 시간과 적은 열에너지로, 즉, 뜨거운 물을 적당량 부어 사용하거나 전자레인지등 열에너지를 얻을 수 있는 장치를 통해서도 식미가 살아 있는 즉석 시루밥을 취식할 수 있다.Subsequently, the rice subjected to the second steaming step S6 is packaged (S7). The packaging (S7) is packaged in a disposable container or packaging, through the final aseptic sterilization system to increase the shelf life and product. In the case of instant shred rice packaged in the disposable container or packaging container, the instant shred rice with a delicious taste can be prepared by using a device that can obtain heat energy such as a short time and a small amount of heat energy, that is, use hot water or an appropriate amount of microwave. Can eat.
이하, 본 발명에 따른 시루밥의 제조방법에 대한 바람직한 실시예를 상세하게 설명한다. 그러나, 이러한 실시예는 본 발명의 기술적 사상을 예시하기 위한 것으로, 본 발명이 이러한 실시예에 한정되는 것은 아니다.Hereinafter, a preferred embodiment of the method for producing shirubab according to the present invention will be described in detail. However, these embodiments are intended to illustrate the technical idea of the present invention, the present invention is not limited to these embodiments.
< 실시예 ><Example>
쌀의 이물질 및 상태를 확인하여 선별한 후, 선별된 쌀을 5회 깨끗히 세척하였다. 세척한 쌀을 2시간 동안 물에 불린 다음 배수하였고, 배수된 쌀 14kg을 150℃의 고온에서 약 10분간 증숙하여 밥을 제조하였다. 이어서, 증숙된 밥에 뜨거운 물 14kg을 혼합한 후, 폴리글리시톨시럽, 트레할로스 및 식초를 첨가하여 혼합하였다. 상기 폴리글리시톨시럽의 양은 상기 증숙된 밥 및 혼합된 물 총합 100 중량부를 기준으로 하여 3 중량부 포함하였다. 본 발명에 따른 실시예에서 상기 폴리글리시톨시럽은 마쯔다니화학공업(주)에서 생산된 상품명 에이치엘-피디엑스(케이)(HL-PDX(K))라는 식품 첨가물을 사용하였다. 상기 트레할로스의 양은 증숙된 밥 및 혼합된 물 총합 100 중량부를 기준으로 하여 3 중량부 포함하였고, 상기 식초는 주정식초인 환만식초를 사용하였으며, 상기 식초의 양은 증숙된 밥 및 혼합된 물 총합 100 중량부를 기준으로 하여 3 중량부 포함하였다. 이어서, 2차로 150℃의 고온에서 15분간 재차 증숙하여 시루밥을 완성하였다.After checking and selecting foreign substances and conditions of the rice, the selected rice was washed five times. The washed rice was soaked in water for 2 hours and then drained, and 14 kg of the drained rice was steamed at a high temperature of 150 ° C. for about 10 minutes to prepare rice. Subsequently, 14 kg of hot water was mixed with the steamed rice, followed by addition of polyglycitol syrup, trehalose and vinegar. The amount of the polyglycitol syrup included 3 parts by weight based on 100 parts by weight of the total steamed rice and mixed water. In the embodiment according to the present invention, the polyglycitol syrup was used as a food additive named HL-PDX (K) (HL-PDX (K)) produced by Matsuda Chemical Co., Ltd. The amount of trehalose contained 3 parts by weight based on 100 parts by weight of the total amount of steamed rice and mixed water, and the vinegar used cyclic vinegar, which is alcoholic vinegar, and the amount of vinegar was 100% by weight of steamed rice and mixed water. 3 parts by weight based on parts. Subsequently, it steamed again for 15 minutes at the high temperature of 150 degreeC a second time, and completed the shrubab.
< 비교예 ><Comparative Example>
본 발명에 따른 실시예와 동일한 양으로 증숙된 일반밥을 제조하였다. 비교예에 따른 일반밥에서는 본 발명에서 첨가된 폴리글리시톨시럽, 트레할로스 및 식초가 포함되지 않았고, 동일한 양의 쌀 및 물을 이용하여 일반밥을 제조하였다.A steamed general rice was prepared in the same amount as in the embodiment according to the present invention. In the general rice according to the comparative example did not include the polyglycitol syrup, trehalose and vinegar added in the present invention, was prepared by using the same amount of rice and water.
상기 실시예에 따라 완성된 시루밥의 시간 경과에 따른 상태 변화를 도 6 내지 도 8에 나타내었다. 도 6은 본 발명에 따라 제조된 시루밥을 나타내는 사진이고, 도 7은 본 발명에 따라 제조된 시루밥의 1 시간 경과 후의 상태를 나타내는 사진이며, 도 8은 본 발명에 따라 제조된 시루밥의 3 시간 경과 후의 상태를 나타내는 사진이다. 도 6 내지 도 8을 참조하면, 본 발명에 따라 제조된 시루밥은 시간의 경과에 따라 밥알 윤기의 변화가 없고, 갓 지은 밥의 맛과 품질을 장시간 유지할 수 있음을 알 수 있다.6 to 8 show the state change over time of the Shirubob finished according to the embodiment. Figure 6 is a photograph showing a sirubab prepared in accordance with the present invention, Figure 7 is a photograph showing a state after 1 hour elapsed of the Shirubab prepared according to the present invention, Figure 8 is a view of the Shirubab prepared according to the present invention It is a photograph showing the state after 3 hours elapse. 6 to 8, it can be seen that the Shirubab prepared according to the present invention does not change the gloss of rice grains over time, and can maintain the taste and quality of freshly cooked rice for a long time.
도 9a는 본 발명의 실시예에 따라 완성된 시루밥의 시간 경과에 따른 수분 변화를 나타낸 표이고, 도 9b는 본 발명의 실시예에 따라 완성된 시루밥의 시간 경과에 따른 수분 변화를 나타낸 그래프이며, 도 10a는 비교예에 따라 완성된 일반밥의 시간 경과에 따른 수분 변화를 나타낸 표이고, 도 10b는 비교예에 따라 완성된 일반밥의 시간 경과에 따른 수분 변화를 나타낸 그래프이다.Figure 9a is a table showing the change in moisture over time of the Shirubob finished in accordance with an embodiment of the present invention, Figure 9b is a graph showing the change in moisture over time of the completed Shirubob in accordance with an embodiment of the present invention 10A is a table showing changes in moisture over time of a general rice finished according to a comparative example, and FIG. 10B is a graph showing changes in moisture over time of a general rice completed according to a comparative example.
도 9a 내지 도 10b를 참조하면, 본 발명의 실시예에 따라 완성된 시루밥이 일반밥에 비해 수분 함량이 많으며, 48시간이 경과한 후에도 수분 함량의 변화없이 초기의 수분 함량이 일정하게 유지되는 것을 알 수 있다.9a to 10b, the finished shirubab according to an embodiment of the present invention has a higher moisture content than regular rice, and even after 48 hours, the initial moisture content is kept constant without changing the moisture content. It can be seen that.
도 11a 내지 도 11f는 본 발명의 실시예에 따라 완성된 시루밥의 진균수 및 수분 함량에 대한 검사성적서를 보여주는 사진이고, 도 12a 내지 도 12f는 비교예에 따른 일반밥의 진균수 및 수분 함량에 대한 검사성적서를 보여주는 사진이며, 도 13은 본 발명의 실시예에 따라 완성된 시루밥의 유해균에 대한 검사성적서를 보여주는 사진이다.11a to 11f is a photograph showing the test report for the fungal water and water content of the finished Shirubab according to an embodiment of the present invention, Figures 12a to 12f are fungal water and water content of the normal rice according to the comparative example Figure 13 is a photograph showing a test report, Figure 13 is a photograph showing a test report for the harmful bacteria of Shirubob finished according to an embodiment of the present invention.
도 11a 내지 도 12f를 참조하면, 본 발명의 실시예에 따라 완성된 시루밥이 일반밥에 비해 수분 함량이 많으며, 48시간이 경과한 후에도 수분 함량의 변화없이 초기의 수분 함량이 일정하게 유지되는 것을 검사성적서를 통해 알 수 있다.11a to 12f, the finished shirubab according to an embodiment of the present invention has more water content than regular rice, and even after 48 hours, the initial water content is kept constant without changing the water content. This can be seen from the inspection report.
또한, 도 13을 참조하면, 본 발명의 실시예에 따라 완성된 시루밥은 시간이 경과하여도 인체에 해로운 유해균은 음성으로 판정된 것을 알 수 있다.In addition, referring to Figure 13, the completed Shirubab according to an embodiment of the present invention can be seen that harmful bacteria harmful to the human body over time is determined to be negative.
이상, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예들을 설명하였지만, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 본 발명이 그 기술적 사상이나 필수적인 특징을 변경하지 않고서 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예들에는 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다.As mentioned above, although preferred embodiments of the present invention have been described with reference to the accompanying drawings, those skilled in the art to which the present invention pertains may implement the present invention in other specific forms without changing the technical spirit or essential features thereof. I can understand that it can be. Therefore, it should be understood that the embodiments described above are exemplary in all respects and not restrictive.
본 발명은 갓 지은 밥의 맛과 품질을 장시간 유지할 수 있고, 취반(炊飯) 후에도 가정에서의 밥맛 이상으로 만족도를 높일 수 있음에 따라, 밥을 짓는 공장이나 식당에서 이용될 수 있다. The present invention can maintain the taste and quality of freshly cooked rice for a long time, and even after cooking, can increase the satisfaction beyond the taste of the rice at home, it can be used in a factory or restaurant for making rice.

Claims (4)

  1. 쌀의 이물질 및 상태를 확인하여 쌀을 선별하는 단계;Selecting the rice by checking the foreign matter and state of the rice;
    상기 선별한 쌀을 세척하는 단계;Washing the selected rice;
    상기 세척한 쌀을 물에 침수한 후 배수하는 단계;Immersing the washed rice in water and then draining it;
    상기 침수한 후 배수한 쌀을 1차 증숙하여 밥을 제조하는 단계;Preparing steam by first steaming the drained rice after immersion;
    상기 1차 증숙하여 제조된 밥에 물 및 첨가제를 혼합하는 단계;Mixing water and additives in the first steamed rice;
    상기 물 및 첨가제가 혼합된 밥을 2차 증숙하는 단계; 및Secondary steaming of the rice mixed with the water and the additive; And
    상기 2차 증숙된 밥을 포장하는 단계를 포함하되,Including the step of packaging the steamed second steam,
    상기 세척한 쌀을 물에 침수한 후 배수하는 단계는 상기 쌀을 2시간 내지 3시간 물에 불린 후 배수하는 단계이고,The step of draining the washed rice after immersion in water is a step of draining the rice after soaking in water for 2 to 3 hours,
    상기 침수한 후 배수한 쌀을 1차 증숙하여 밥을 제조하는 단계는 침수 및 배수된 쌀을 140℃ 내지 160℃의 온도에서 8분 내지 12분간 증숙하여 밥을 제조하는 단계이며,The step of preparing rice by steaming the first drained rice after the submerged water is a step of preparing rice by steaming the submerged and drained rice at a temperature of 140 ℃ to 160 ℃ 8 minutes,
    상기 1차 증숙하여 제조된 밥에 물 및 첨가제를 혼합하는 단계는,Mixing the water and additives in the rice produced by the primary steaming,
    상기 첨가제로 폴리글리시톨시럽, 트레할로스 및 식초를 혼합하되,Mix the polyglycitol syrup, trehalose and vinegar with the additives,
    상기 폴리글리시톨시럽의 양은 1차 증숙된 밥 및 혼합된 물 총합 100 중량부를 기준으로 하여 2 내지 5 중량부로 포함되고, 상기 트레할로스의 양은 1차 증숙된 밥 및 혼합된 물 총합 100 중량부를 기준으로 하여 2 내지 4 중량부로 포함되며, 상기 식초의 양은 1차 증숙된 밥 및 혼합된 물 총합 100 중량부를 기준으로 하여 2 내지 4 중량부로 포함되는 것을 특징으로 하는 시루밥의 제조방법. The amount of the polyglycitol syrup is included in the amount of 2 to 5 parts by weight based on 100 parts by weight of the first steamed rice and mixed water, and the amount of trehalose is based on 100 parts by weight of the total steamed rice and mixed water. 2 to 4 parts by weight, wherein the amount of the vinegar is based on the first steamed rice and mixed water based on 100 parts by weight of 2 to 4 parts by weight of the production method of shirubab.
  2. 제 1항에 있어서,The method of claim 1,
    상기 물 및 첨가제가 혼합된 밥을 2차 증숙하는 단계는 물, 폴리글리시톨시럽, 트레할로스 및 식초를 혼합한 1차 증숙된 밥을 140℃ 내지 160℃의 온도에서 8분 내지 12분간 증숙하는 것을 특징으로 하는 시루밥의 제조방법.The second steaming step of mixing the water and the additive is steaming the first steamed rice mixed with water, polyglycitol syrup, trehalose and vinegar at a temperature of 140 ° C. to 160 ° C. for 8 to 12 minutes. Method for producing shirubab, characterized in that.
  3. 제 1항에 있어서,The method of claim 1,
    상기 식초는 주정식초인 환만식초를 사용하는 것을 특징으로 하는 시루밥의 제조방법.The vinegar is a manufacturing method of shirubab, characterized in that using hwan vinegar that is alcohol vinegar.
  4. 제 1항 내지 제 3항 중 어느 하나의 제조방법에 의해 제조된 것을 특징으로 하는 시루밥.Shirubab, characterized in that produced by any one of claims 1 to 3.
PCT/KR2015/007221 2014-07-11 2015-07-10 Steamed rice and method for making same WO2016006976A1 (en)

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