KR101290220B1 - Manufacture method of rice having good hardness - Google Patents

Manufacture method of rice having good hardness Download PDF

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KR101290220B1
KR101290220B1 KR1020120057490A KR20120057490A KR101290220B1 KR 101290220 B1 KR101290220 B1 KR 101290220B1 KR 1020120057490 A KR1020120057490 A KR 1020120057490A KR 20120057490 A KR20120057490 A KR 20120057490A KR 101290220 B1 KR101290220 B1 KR 101290220B1
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rice
steaming
water
hardness
steam
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KR1020120057490A
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Korean (ko)
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조병권
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조병권
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/196Products in which the original granular shape is maintained, e.g. parboiled rice
    • A23L7/1965Cooked; Precooked; Fried or pre-fried in a non-aqueous liquid frying medium, e.g. oil
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/13General methods of cooking foods, e.g. by roasting or frying using water or steam

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  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Cereal-Derived Products (AREA)

Abstract

PURPOSE: A manufacturing method of cooked rice is provided to prevent the rice from being damaged even in case of mixing with other ingredients by pre-gelatinizing the rice and increasing a hardness of the grain. CONSTITUTION: Rice is washed and soaked. The soaked rice is pre-gelatinized by heating at 80-90°C for 10-15 minutes after dehydrating. The moisture content of the grain of rice is become 50-70% by spraying water on the pre-gelatinized rice or soaking in water. The hardness of the grain of cooked rice is increased by heating hydrated rice at a high temperature range from 100 to 140°C for 5-35 minutes. The steamed rice is packed. In a step of washing and soaking, rice is soaked for 1-2 hours until rice has 30-35% of moisture content. A rice cooker for steaming is used for a first and a second steaming. [Reference numerals] (AA) Rice water soaking step; (BB) First steaming step; (CC) Hydrating step; (DD) Second steaming step; (EE) Packaging step

Description

경도가 우수한 밥의 제조방법{MANUFACTURE METHOD OF RICE HAVING GOOD HARDNESS}MANUFACTURE METHOD OF RICE HAVING GOOD HARDNESS}

본 발명은 2차 증숙과정으로 밥을 알파화시키고 밥알의 경도를 증가시켜 다른 재료와 혼합할 때에도 파손되는 것을 방지할 수 있는 경도가 우수한 밥에 관한 것이다.
The present invention relates to a rice having excellent hardness that can be prevented from being broken even when mixed with other materials by alphaning the rice in the second steaming process and increasing the hardness of the rice grains.

일반적으로 밥은 세척된 쌀에 적당량의 물을 붓고 끓여서 증숙시키는 방식으로 조리되며 우리나라를 비롯한 아시아 대부분의 국가들의 주식으로 사용된다.In general, rice is cooked by pouring a proper amount of water into a boiled rice, boiling it and steaming it, and is used as a staple food in most countries in Asia including Korea.

그러나, 밥은 간편식으로 하여 상업적인 제품으로 생산하기 위하여 조리 과정을 거치는 동안 재료 고유의 영양소와 기능성 성분들이 손실되기 쉬우며, 특히 상업적인 제품으로써 저장기간을 확보하기 위해서는 가열살균공정이 필수적이나 이러한 공정 중 발생할 수 있는 변색, 조직감의 저하 등의 문제를 해결해야 하는 어려움이 있었다.However, the rice is easy to lose the nutrients and functional ingredients inherent during the cooking process to produce a commercial product, especially heat sterilization process is essential to ensure the shelf life as a commercial product, There were difficulties in solving problems such as discoloration and deterioration of texture.

즉, 밥은 시간이 경과하면서 노화가 진행되어 밥맛이 저하되고, 밥에 함유된 지방질은 공기 중의 산소와 결합하여 산패되면서 나쁜 냄새를 발산하며 이로인해 단백질류의 변질을 촉진시킬 뿐만 아니라 밥의 찰기 및 조직감을 떨어뜨리는 문제점이 있다.
In other words, as the rice ages and the aging progresses, the taste of rice decreases, and the fat contained in the rice combines with oxygen in the air to disperse and emit a bad odor, thereby promoting the deterioration of proteins and stickiness of the rice. And there is a problem of dropping the texture.

본 발명이 해결하고자 하는 과제는 1차 증숙 후 가수하고 다시 2차 증숙으로 밥을 알파화시키고 밥알의 경도를 증가시켜 다른 재료와 혼합할 때에도 파손되는 것을 방지할 수 있는 경도가 우수한 밥을 제공하는 데 있다.The problem to be solved by the present invention is to provide a rice having excellent hardness that can be prevented from being broken even when mixed with other ingredients by alpha-ized the rice by the second steaming, and the second steaming again to increase the hardness of the rice grains. There is.

본 발명의 다른 해결과제는 1차 증숙 후 가수하고 다시 2차 증숙으로 외관, 찰기, 식미 등이 우수하며, 동결건조 후 재수화시에도 높은 복원력을 갖는 경도가 우수한 밥을 제공하는 데 있다.
Another problem of the present invention is to provide a rice having excellent hardness with high resilience even after re-hydration after freeze-drying and re-hydrating after the first steaming and the second steaming.

본 발명에 따른 경도가 우수한 밥의 제조방법은, 쌀을 수세하고 수침시키는 단계와; 수침된 쌀을 탈수시킨 후에 80~90℃의 온도에서 10~15분 동안 가열하여 밥을 알파화시키는 1차 증숙단계와; 1차 증숙과정을 통해 알파화된 밥에 물을 분사하거나 또는 물에 담가 두어 밥알의 수분함량이 50~70%가 되도록 수분을 침투시키는 가수단계와; 가수 단계를 거친 밥을 100~140℃의 높은 온도에서 약 5~35분 동안 가열하여 밥알의 경도를 증가시키는 2차 증숙단계;를 포함하는 것을 특징으로 한다.Method for producing a rice having excellent hardness according to the present invention, the steps of washing and immersing rice; Dewatering the soaked rice and heating it at a temperature of 80 to 90 ° C. for 10 to 15 minutes to steam the rice firstly; A hydrolysis step of injecting water into the alpha-ized rice through the first steaming process or soaking it in water to infiltrate the water so that the water content of the rice grain is 50 to 70%; It is characterized in that it comprises a; secondary steaming step of increasing the hardness of the rice grains by heating the rice subjected to the hydrolysis step at a high temperature of 100 ~ 140 ℃ for about 5 to 35 minutes.

바람직하게, 2차 증숙단계를 통해 증숙된 밥을 포장하는 단계를 더 포함하는 것을 특징으로 한다.Preferably, the method further comprises the step of packaging the steamed steam through the second steaming step.

바람직하게, 쌀을 수침시키는 단계는 쌀의 수분함량이 30~35%가 되도록 1~2시간 수침시키는 것을 특징으로 한다.Preferably, the step of immersing the rice is characterized in that immersion for 1 to 2 hours so that the water content of the rice is 30 to 35%.

바람직하게, 1차 증숙 및 2차 증숙은 스팀용 취반기를 사용하는 것을 특징으로 한다.
Preferably, the primary steam and the secondary steam is characterized by using a steam cooker.

본 발명에 의한 경도가 우수한 밥은 1차 증숙 후 가수하고 다시 2차 증숙으로 제조되기 때문에 밥이 알파화되고 밥알의 퍼짐도가 증가되고, 부착성이 감소되면서 밥알의 경도를 증가시킬 수 있으며, 우수한 외관, 찰기, 식미를 갖는 장점이 있다.Since the excellent rice hardness according to the present invention is produced by the first steaming after the first steaming and the second steaming again, the rice is alphaized, the spread of the grain of rice is increased, and the adhesion is reduced, the hardness of the grain of rice can be increased, It has the advantage of having excellent appearance, stickiness and taste.

또한, 1차 증숙 후 가수하고 다시 2차 증숙으로 제조된 밥은 동결건조 후 재수화시에도 높은 복원력을 갖는 장점이 있다.
In addition, the rice produced after the first steaming and the second steaming again has the advantage of having a high restoring power even when rehydrated after freeze drying.

도 1은 본 발명에 따른 경도가 우수한 밥의 제조과정에 대한 블록도.1 is a block diagram of a manufacturing process of excellent hardness rice according to the present invention.

이하, 첨부된 도면을 참조하여 본 발명에 따른 경도가 우수한 밥의 제조방법에 대하여 상세히 설명한다. Hereinafter, with reference to the accompanying drawings will be described in detail a method for producing excellent rice hardness in accordance with the present invention.

도시된 바와 같이 본 발명의 경도가 우수한 밥 제조방법은 쌀 수침단계, 1차 증숙단계, 가수(加水) 단계, 2차 증숙단계, 포장단계를 구비한다. As shown, the rice manufacturing method having excellent hardness of the present invention includes a rice immersion step, a primary steaming step, a water- soluble step, a secondary steaming step, and a packing step.

1. 쌀 수침단계1. Rice soaking stage

멥쌀을 수세미 등을 이용하여 멥쌀에 포함된 이물질 및 백미표면에 잔류하는 쌀겨 등을 제거하고, 쌀수침 탱크에서 수분함량이 30~35%가 되도록 1~2시간 수침시킨다. Remove the foreign matter contained in non-rice and rice bran remaining on the surface of rice by using a loofah, etc., and soak it for 1 to 2 hours so that the water content is 30 to 35% in a rice immersion tank.

2. 1차 증숙단계2. First steaming stage

수침된 쌀을 자연 탈수시킨 후에 스팀을 이용하여 80~90℃의 낮은 온도에서 약 10~15분동안 증숙시킨다. 이와 같은 낮은 온도에서 증숙시키면 쌀의 규칙적인 배열을 가지는 베타 전분은 수침된 쌀속의 수분과 열이 반응하여 알파화되면서 호화가 이루어진다. 또한, 80~90℃의 온도에서 가열하면 쌀의 겉표면이 가열에 의해 균열이 발생되지 않고 쌀의 경도를 증가시킬 수 있다. 이러한 쌀의 1차 증숙은 스팀용 취반기를 사용하는 것이 바람직하다. The soaked rice is naturally dehydrated and steamed for about 10 to 15 minutes at low temperatures of 80-90 ° C using steam. When steamed at such a low temperature, beta starch, which has a regular arrangement of rice, is gelatinized by alpha-hydration by the reaction of water and heat in the soaked rice. In addition, when heated at a temperature of 80 ~ 90 ° C the surface of the rice can increase the hardness of the rice without cracking by heating. The primary steaming of such rice is preferably to use a steam cooker.

3. 가수(加水) 단계3. Hydrolysis

1차 증숙과정을 통해 알파화된 밥에 스팀용 분사기를 이용하여 물을 분사하거나 또는 10~20분 동안 물에 담가 두어 수분함량이 50~70%가 되도록 가수시킨다. 이와 같이 1차 증숙과정을 거친 밥에 수분을 다시 침투시켜 가수화시키면, 가수된 밥은 밥알에 수분이 침투되어 밥알의 퍼짐도가 증가되고, 부착성이 감소된다.In the first steaming process, water is sprayed using a steam injector to the alpha-ized rice or soaked in water for 10 to 20 minutes to allow water content to be 50 to 70%. As such, when the water is infiltrated and re-hydrogenated into the rice subjected to the first steaming process, the hydrolyzed rice penetrates into the rice grains to increase the spread of the rice grains and decrease the adhesion.

4. 2차 증숙단계4. Second steaming stage

가수 단계를 거친 밥을 스팀용 취반기를 이용하여 100~140℃의 높은 온도에서 약 5~35분 동안 가열하여 2차 증숙시킨다. 2차 증숙단계에서 높은 온도로 가열하면 알파화된 밥알의 경도를 증가시킬 수 있으며, 수분함량이 50~80%가 되도록 유지시킬 수 있다.The steam, which has been subjected to the hydrolysis step, is heated for 2 to 5 minutes at a high temperature of 100 to 140 ° C. using a steam cooker. Heating to a higher temperature in the second steaming step can increase the hardness of the alpha-ized rice grains and maintain the water content at 50-80%.

이와 같이 쌀을 수세→1차 증숙→가수→2차 증숙의 과정을 거치면 최종 밥이 알파화되면서 겉표면의 경도가 증가되어 밥알이 파괴되는 것을 최소화할 수 있다. 또한, 2차 증숙 과정을 거치면서 제조된 밥은 외관, 찰기, 식미 등 전반적인 부분에서 기존제품보다 우수하다.As such, when the rice is washed with water → primary steaming → singer → secondary steaming, the final rice becomes alpha and the hardness of the outer surface is increased, thereby minimizing the destruction of rice grains. In addition, the rice produced during the second steaming process is superior to the existing products in general aspects such as appearance, stickiness, taste.

5. 포장단계5. Packing step

2차 증숙 단계를 거쳐 제조된 밥을 1인분, 2인분 등과 같이 일정한 량으로 밀폐용기에 진공 포장하여 완료한다. 이때, 밀폐용기에는 별도로 포장된 고추장 등의 부식재료를 함께 포장할 수도 있다. The rice produced through the second steaming step is completed by vacuum packaging in a sealed container in a constant amount, such as 1 serving, 2 servings. At this time, the sealed container may be packaged with a corrosive material such as kochujang separately packed.

<실험예1><Experimental Example 1>

본 발명의 실시예로서 멥쌀을 수세한 후에 쌀수침 탱크에서 수분함량이 약 30%가 되도록 수침한 후에 90℃의 온도에서 10분간 가열하여 1차 증숙하고, 냉수에 20분간 침지한 후에 자연상태에서 수분함량이 약 62%정도 되도록 물기를 제거하였다. 그 후, 약 120℃의 고온에서 약 15분 동안 가열하여 2차 증숙시켜 밥을 제조하였습니다. 그리고, 비교예로서 보통의 밥솥에서 증숙하여 밥을 제작하였다.After washing the non-glutinous rice as an embodiment of the present invention, the water soaked in the rice immersion tank to immerse the water content of about 30% and then heated first at a temperature of 90 ℃ steam for 10 minutes, immersed in cold water for 20 minutes and then in a natural state The water was removed so that the moisture content was about 62%. After that, the rice was heated by secondary steaming at a high temperature of about 120 ° C. for about 15 minutes. And as a comparative example, steaming was carried out in the normal rice cooker and the rice was produced.

본 발명의 실시예와 비교예에 의하여 제작된 밥알의 외관, 경도, 찰기, 식미 등을 측정하여 표 1에 나타내었다. 여기서, 경도실험은 일본 SATAKE社의 RICE TASTE ANALYZER를 이용하여 측정하였으며 점수는 기계적으로 나타내는 절대치로서 수치가 높을수록 우수한 제품임을 알 수 있습니다.Table 1 shows the appearance, hardness, stickiness, taste, and the like of the rice grains prepared according to the Examples and Comparative Examples of the present invention. Here, the hardness test was measured by RICE TASTE ANALYZER of SATAKE, Japan, and the score is an absolute value that is mechanically represented.

실시예Example 비교예Comparative example 외관Exterior 3.13.1 0.20.2 경도Hardness 8.88.8 7.67.6 찰기Sticky 2.72.7 0.60.6 찰기/경도(발란스)Stickiness / hardness (balance) 2.92.9 0.20.2 식미Food 4747 3030

표 1에 나타난 바와 같이 본 발명과 같이 2차증숙 과정으로 제조된 밥은 기존제품에 비하여 외관 및 경도, 찰기, 식미 등 전반적인 부분에서 기존제품보다 우수함을 확인할 수 있습니다.As shown in Table 1, the rice produced by the second steaming process as shown in the present invention can be confirmed that the existing products in general, such as appearance and hardness, stickiness, taste, compared to the existing products.

<실험예2><Experimental Example 2>

본 발명의 2차 증숙한 밥을 동결건조하여 그의 표면 및 절단면을 기존제품과 비교하기 위하여 쌀의 외표면을 Gold-Platinum으로 도금한 후 주사전자현미경(SEM, Scanning Electron Microscope JSM 6-335F, Jeol Co.)을 이용하여 관찰하여 표 2의 사진으로 나타내었다.After lyophilization of the secondary steamed rice of the present invention, the outer surface of the rice was plated with Gold-Platinum to compare its surface and cut surface with existing products, followed by scanning electron microscopy (SEM, Scanning Electron Microscope JSM 6-335F, Jeol). Co.) was observed and shown in the photograph in Table 2.

X50X50 X100X100 X500X500 X1000X1000 X2500X2500 X5000X5000 실시예Example

Figure 112012043333339-pat00001
Figure 112012043333339-pat00001
Figure 112012043333339-pat00002
Figure 112012043333339-pat00002
Figure 112012043333339-pat00003
Figure 112012043333339-pat00003
Figure 112012043333339-pat00004
Figure 112012043333339-pat00004
Figure 112012043333339-pat00005
Figure 112012043333339-pat00005
Figure 112012043333339-pat00006
Figure 112012043333339-pat00006
비교예Comparative example
Figure 112012043333339-pat00007
Figure 112012043333339-pat00007
Figure 112012043333339-pat00008
Figure 112012043333339-pat00008
Figure 112012043333339-pat00009
Figure 112012043333339-pat00009
Figure 112012043333339-pat00010
Figure 112012043333339-pat00010
Figure 112012043333339-pat00011
Figure 112012043333339-pat00011
Figure 112012043333339-pat00012
Figure 112012043333339-pat00012

표 2의 사진에서 나타나는 바와같이 2차증숙 단계를 거쳐 동결건조한 제품은 기존제품에 비하여 밥알 조직내에 기공을 많이 함유한 다공성 구조를 나타냄으로서 동일한 시간동안 물에 수화시켰을 때 복원력이 우수함을 확인할 수 있습니다.
As shown in the photo of Table 2, the product lyophilized through the second steaming step shows a porous structure containing more pores in the rice grain tissue than the existing product, so that the resilience is excellent when hydrated in water for the same time. .

본 발명은 상기 설명한 실시예에만 한정되지 않고, 본 발명은 발명의 기술사상으로부터 벗어나지 않는 범위내에서 당해 기술분야의 통상의 지식을 가진 자에 의해 다른 형태로 실시될 수 있다. 특허청구범위와 균등한 기술 범위내에서 이루어지는 모든 설계 변경은 본 발명의 범위에 포함되는 것으로 간주된다.The present invention is not limited to the above-described embodiments, and the present invention may be embodied in other forms by those skilled in the art without departing from the technical idea of the present invention. All design changes that come within the scope of equivalency of the claims and the claims are deemed to be within the scope of the present invention.

Claims (4)

쌀을 수세하고 수침시키는 단계와;
수침된 쌀을 탈수시킨 후에 80~90℃의 온도에서 10~15분 동안 가열하여 밥을 알파화시키는 1차 증숙단계와;
1차 증숙과정을 통해 알파화된 밥에 물을 분사하거나 또는 물에 담가 두어 밥알의 수분함량이 50~70%가 되도록 수분을 침투시키는 가수단계와;
가수 단계를 거친 밥을 100~140℃의 높은 온도에서 약 5~35분 동안 가열하여 밥알의 경도를 증가시키는 2차 증숙단계;를 포함하는 것을 특징으로 하는 경도가 우수한 밥의 제조방법.
Washing and soaking the rice;
Dewatering the soaked rice and heating it at a temperature of 80 to 90 ° C. for 10 to 15 minutes to steam the rice firstly;
A hydrolysis step of injecting water into the alpha-ized rice through the first steaming process or soaking it in water to infiltrate the water so that the water content of the rice grain is 50 to 70%;
The second steaming step of increasing the hardness of the rice grains by heating the rice subjected to the hydrolysis step at a high temperature of 100 ~ 140 ° C for about 5 to 35 minutes.
청구항 1에 있어서, 2차 증숙단계를 통해 증숙된 밥을 포장하는 단계;를 더 포함하는 것을 특징으로 하는 경도가 우수한 밥의 제조방법.
The method of claim 1, further comprising the step of packaging the steamed rice through the secondary steaming step.
청구항 1에 있어서, 쌀을 수세하고 수침시키는 단계는 쌀의 수분함량이 30~35%가 되도록 1~2시간 수침시키는 것을 특징으로 하는 경도가 우수한 밥의 제조방법.
The method of claim 1, wherein the washing and immersing the rice in water are immersed for 1 to 2 hours so that the water content of the rice is 30 to 35%.
청구항 1에 있어서, 1차 증숙 및 2차 증숙은 스팀용 취반기를 사용하는 것을 특징으로 하는 경도가 우수한 밥의 제조방법.
The method according to claim 1, wherein the primary steam and secondary steam steam production method of excellent hardness, characterized in that using a steam cooker.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101451067B1 (en) 2014-03-31 2014-10-14 정상헌 Alpha-rice containing functional materials for health assistance and manufacturing method thereof
KR101455849B1 (en) 2013-10-07 2014-10-28 주식회사 시루 A steamer rice and the method thereof
WO2016006976A1 (en) * 2014-07-11 2016-01-14 주식회사 시루 Steamed rice and method for making same

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KR960036940A (en) * 1995-04-20 1996-11-19 양재훈 Method for preparing instant alpha (α) rice
KR101156459B1 (en) 2011-07-21 2012-06-18 조병권 Manufacture method of freeze-drying bibimbob

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Publication number Priority date Publication date Assignee Title
KR960036940A (en) * 1995-04-20 1996-11-19 양재훈 Method for preparing instant alpha (α) rice
KR101156459B1 (en) 2011-07-21 2012-06-18 조병권 Manufacture method of freeze-drying bibimbob

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101455849B1 (en) 2013-10-07 2014-10-28 주식회사 시루 A steamer rice and the method thereof
KR101451067B1 (en) 2014-03-31 2014-10-14 정상헌 Alpha-rice containing functional materials for health assistance and manufacturing method thereof
WO2016006976A1 (en) * 2014-07-11 2016-01-14 주식회사 시루 Steamed rice and method for making same
CN105265878A (en) * 2014-07-11 2016-01-27 席禄有限公司 Steamed rice and method for making same
JP2016019520A (en) * 2014-07-11 2016-02-04 シルー カンパニー リミテッドSiroo Co.,Ltd. Steamed cooked rice and method for producing the same

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