WO2016006743A1 - Method for refining and recovering metal iron from base metal - Google Patents

Method for refining and recovering metal iron from base metal Download PDF

Info

Publication number
WO2016006743A1
WO2016006743A1 PCT/KR2014/006277 KR2014006277W WO2016006743A1 WO 2016006743 A1 WO2016006743 A1 WO 2016006743A1 KR 2014006277 W KR2014006277 W KR 2014006277W WO 2016006743 A1 WO2016006743 A1 WO 2016006743A1
Authority
WO
WIPO (PCT)
Prior art keywords
now
size
slag
iron
base metal
Prior art date
Application number
PCT/KR2014/006277
Other languages
French (fr)
Korean (ko)
Inventor
김부환
Original Assignee
주식회사 미창
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 주식회사 미창 filed Critical 주식회사 미창
Priority to CN201480081916.2A priority Critical patent/CN107075609B/en
Priority to PCT/KR2014/006277 priority patent/WO2016006743A1/en
Publication of WO2016006743A1 publication Critical patent/WO2016006743A1/en

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B9/00General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
    • C22B9/14Refining in the solid state
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the present invention relates to a method for recovering metal iron from now on. Specifically, the steel slag and metal iron together are cut or drilled and punched in the steelmaking process to reduce the present size to 300 mm in diameter. After primary purification, it is crushed and then separated according to the size of the first refined, and then short-processed to perform secondary purification, and then the particle size is separated again. It relates to a method for purifying and recovering metal iron from now on so that the content of MT Fe) is 90% by weight or more.
  • Blast furnace slag occurs in the process of obtaining pig iron from raw iron ore.
  • Blast furnace slag is a residue that is obtained by putting iron ore, coke, limestone, etc. in a blast furnace and burning coke to heat / reduce iron ore.
  • the blast furnace slag is mostly recycled for civil engineering barasu, silicon-kal fertilizer, and the like.
  • converter slag is leftover from the molten steel obtained by oxidizing carbon, silicon, phosphorus, etc. in the atmosphere of an oxidizing gas in a converter. Slag generated from converter steelmaking is generating more than 4 million tons per year in Korea alone. While blast furnace slag is mostly recycled, converter slag containing many special components (e.g., heavy metals) is not recycled but is disposed of by landfilling, which is also harmful to the environment. Since it is classified as a substance, a safe method for treating waste slag has been requested. On the other hand, converter slag contains a large amount of metal iron (usually 15-25% of the slag amount), so the iron recovery work must be accompanied.
  • the present invention has been made in order to solve the above problems, the present invention contains a large amount of iron, but the size is large, so that it is difficult to crush through a general crushing process or cutting process directly to a constant size using a cutter After cutting or punching using a punching drill machine, punching and cutting to reduce the size so that the current diameter is up to 300mm, and then crushing it again using a crusher, and then short tableting to make secondary tablets and then remove the particle size. It is an object of the present invention to provide a method for refining and recovering ferrous iron from now on, which can be used as a substitute for pig iron by processing the metal iron content of 1 to 300 mm in size to 90% by weight or more.
  • the present invention is to cut the present to a certain size through direct cutting or perforation and then to screen the present size through physical screening to refine only the present size of a certain size containing a large amount of metal iron to separate recovery It is eco-friendly because no scattering dust is generated in crushing now, and it does not use much electric power for cutting, drilling, and perforating, which can reduce the overall process cost. There is another purpose.
  • the present invention is to adjust the height in response to the steel mill now of various sizes generated in the steelmaking process by applying a drill device for drilling to a certain depth in order to easily fracture the steel mill in the now pre-treatment step for recycling steel mill now
  • the purpose is to support the drilling work effectively.
  • an object of the present invention is to include a drill tip having a characteristic optimized for drilling a steelmaking now made of various materials such as slag and steel, and has an object of supporting the drilling operation more efficiently.
  • the drilling is now carried out in the pre-processing step using a drill machine, the drilling is preferably carried out using a breaker.
  • the drilling is preferably carried out using a breaker.
  • make a hole by using a drill and a drill machine specially made on the body of the present body, and then drill the perforated part using a breaker and put it in a crusher. It is a step of breaking small.
  • the cutting operation can be performed only if the cutting can be processed to the size of 300mm or less now, only the drilling and drilling operations can be carried out only if the drilling and drilling can be easily processed to 300mm or less.
  • a cutting system for cutting now which is specially manufactured using diamond tips, which is performed at this stage.
  • the drilling performed in this step is also preferably carried out using a specially manufactured drill drilling machine in the case of direct drilling in the body now contains a large amount of strong metal iron. Since the perforations can be broken by applying a breaker using a breaker and can be separated into a size of 300 mm or less even today, which is about 2 mm large.
  • the size of the shredded now is 0.01 ⁇ 300mm. It is advisable to use a rod mill.
  • the separation is now separated by the size of 0.01 ⁇ 20mm, 20 ⁇ 300mm, and in the second particle size separation step is to be separated by screening the size of 0.01 ⁇ 1mm, 1 ⁇ 300mm desirable.
  • the first particle size separation step and the second particle size separation step is preferably carried out through the screening using a screen device.
  • the method of recovering the metal iron from the present invention according to the present invention the non-reclaimed slag recovery to recover only the non-adhesive slag having a size of 0.01 ⁇ 20mm in the now or slag screened and separated after the primary particle size separation step Steps are further characterized.
  • the non-slag slag recovery step is a step for collecting and recovering only the non-slag slag that can be used as a material used when manufacturing the raft block.
  • the non-adhesive slag recovery step the recovered slag crushing step of grinding the now and the slag having a size of 0.01 ⁇ 20mm in the now or slag selected and separated in the primary particle size separation step; And a magnetic separation step of separating and recovering only the non-adhered slag having a size of 0.01 to 20 mm by using the magnetic separator to recover the recovered now and slag crushed through the recovery slag grinding step.
  • the recovery slag grinding step is preferably carried out using a ball mill.
  • the content of the metal iron contained in the size of 1 to 300 mm now occupies 90% or more of the total weight of the present invention, it can be used as a substitute for pig iron, which depends on the total amount of imports. It can bring about the substitution effect of pig iron and reduce the cost of steelmaking.
  • the recovery method of the present invention is characterized in that the content of sulfur or phosphorus, which is a factor that is difficult to use now as iron, is significantly reduced, so that it can be sufficiently utilized as an alternative to pig iron. .
  • the present invention contains a large amount of metal iron, but the size is large, so that it is difficult to crush through the general crushing process or cutting process after processing to a certain size so that the content of the metal iron to 90% or more of the total weight of the present
  • it can be used as a substitute for pig iron, thereby recycling waste resources and inducing import substitution effects of pig iron, thereby reducing production costs during steelmaking. There is this.
  • the present invention is eco-friendly because the scattering dust containing a large amount of heavy metals harmful to the human body does not occur in the step of refining the present, and the overall process cost is reduced by not using much power in the process of reducing the size of the present There is another advantage of being economical.
  • the present invention by adjusting the drill tip detachable from the drill device applied in the now pre-processing step can be adjusted to the operating height of the drill tip corresponding to the size even when the steel mill now produced and supplied in various sizes in the steelmaking process And there is an advantage that can easily adjust the size and depth of the drilling hole.
  • the present invention has another advantage that can be drilled efficiently and economically by using a drill tip optimized for the work of drilling steelmaking now in which various materials such as slag and steel are mixed.
  • the present invention can reintroduce various effective materials such as recovered steel into the steelmaking process, which can reduce the production cost of steelmaking and shorten the time required for the work process for crushing and recycling steelmaking now. It also has another advantage of being very efficient and economical because it can reduce the amount of power consumed.
  • Fig. 1 shows the whole process of the method for recovering the purification of iron from now on according to the present invention.
  • Fig. 2 is a front view of a steelmaking now drilling apparatus used in the now pretreatment step in the method for recovering metal iron tablet from the present invention.
  • Figure 3 is a side view of a steelmaking now drilling drill device used in the now pre-treatment step in the method for refining metal iron from now according to the present invention.
  • FIG. 4 is a cross-sectional view of the transfer cylinder of FIG. 2.
  • FIG. 5 shows a test report which measures the content of sulfur and phosphorus contained in the present in which the content of the metal iron refined by the present invention is 90% by weight or more.
  • Fig. 1 shows the whole process of the method for recovering the purification of iron from now on according to the present invention.
  • the slag and the metal iron are mixed in the pre-processing step to the size suitable for crushing by reducing the size by using a cutting machine having a diamond tip or a drill drilling machine and a breaker.
  • FIG. 2 is a front view of a steelmaking now drilling apparatus according to an embodiment of the present invention
  • Figure 3 is a side view of a steelmaking now drilling apparatus according to an embodiment of the present invention.
  • the drilling apparatus for steelmaking now according to an embodiment of the present invention is a worktable 100, the steelmaking now is located on the upper surface, and extends upward from the worktable 100 to a predetermined height
  • the work table 100 is formed in the form of a flat table of a certain height, in order to perform a continuous automatic process by laying an automatic transfer device, such as a conveyor belt, steelmaking now is continuously supplied for the next process after drilling work It can also be transported.
  • an automatic transfer device such as a conveyor belt
  • the support frame portion 200 forming the basic frame of the drill apparatus is formed at the upper portion of the work table 100 together with the work table 100, and is disposed to maintain a predetermined height in consideration of the size of the steelmaking now supplied.
  • the support frame 200 is basically made of a plate-like material having a certain strength, such as steel sheet, but the front is open and the rear is closed with a thick plate 220 for easy operation, both sides also supply steel It may be formed to be open to facilitate discharge.
  • the drilling drill unit 300 is a rotary drive device 310 to generate a rotational force by receiving power
  • the cylinder control device 320 is connected to the drive shaft of the rotary drive device 310 and the cylinder It is configured to include a transfer cylinder 330 installed on the lower portion of the control device 320, and a drill tip 340 detachable to the transfer cylinder 330.
  • the drill tip 340 is preferably a diamond drill tip, but is not limited thereto.
  • the cylinder control device 320 is a device for controlling the expansion and contraction of the transfer cylinder 330, and controls the transfer cylinder 330 according to the size of steelmaking now supplied on the work table 100 to the drill
  • the drill tip 340 is lowered by slowly expanding the transfer cylinder 330 to adjust the initial working height of the tip 340 and to drill the steelwork now to a certain depth.
  • the configuration of the cylinder control device 320 is different depending on the type of the transfer cylinder 330.
  • the transfer cylinder 330 is hydraulic or pneumatic, the cylinder is controlled by adjusting the flow and pressure of hydraulic oil or compressed air.
  • An apparatus for implementing control to expand or contract the 330 is provided, and when the transfer cylinder 330 is electric, the expansion and contraction of the transfer cylinder 330 is controlled by adjusting an operation of a device such as a motor or a screw. The device will be provided.
  • FIG. 4 shows a sectional view of a hydraulic or pneumatic transfer cylinder.
  • the transfer cylinder according to an embodiment of the present invention is fixed to the cylinder control device 320 is placed, the first cylinder rod 331 having a maximum outer diameter, and the first cylinder rod 331 And a second cylinder rod 332 sliding up and down in the interior of the second cylinder rod 332 and a third cylinder rod 333 sliding up and down in the second cylinder rod 332.
  • the first oil pipe 31 through which hydraulic oil or compressed air flows in and out is connected to an upper end of the first cylinder rod 331, and at least two second oil pipes 32 through which inflow oil and compressed air flow in and out are also provided at the lower end of the side surface. It is connected.
  • the lower surface of the first cylinder rod 331 has an opening having a size corresponding to the outer diameter of the second cylinder rod 332, and the sealing 34 is formed inward so that inflow oil or compressed air does not flow out. It protrudes and is formed.
  • An inlet hole 35 through which hydraulic oil or compressed air flows in and out is formed at an upper center portion of the upper end of the second cylinder rod 332, and a sealing 34 closely contacting the inner diameter of the first cylinder rod 331 is located outside the upper end. It is formed to protrude, and the lower surface is formed with an opening of a size corresponding to the outer diameter of the third cylinder rod 333 and also protrudes inward to prevent the inlet or compressed air to flow out to form a sealing 34. It is.
  • the cylinder body forming the side of the second cylinder rod 332 is formed with at least two internal passages 33 for penetrating through the outer upper end and the inner lower end.
  • An inlet hole 35 through which hydraulic oil or compressed air flows in and out is formed at an upper end portion of the third cylinder rod 333, and a seal 34 closely contacting the inner diameter of the second cylinder rod 332 to the outside of the upper end thereof. It is formed to protrude, the lower surface is closed and the binding portion 334 (not shown in Figure 4) is laid so that the drill tip 340 can be attached.
  • Hydraulic oil or compressed air flowing into the second oil pipe 32 is introduced into the space between the lower seal 34 of the first cylinder rod 331 and the upper seal 34 of the second cylinder rod 332 and is again It flows along the inner flow passage 33 of the second cylinder rod 332 and flows into the space between the lower seal 34 of the second cylinder rod 332 and the upper seal 34 of the third cylinder rod 333. .
  • the expansion operation of the cylinder when the hydraulic oil or compressed air flows into the interior through the first oil pipe 31 by the cylinder control device 320 transfers the pressure to the lower surface of the third cylinder rod 333.
  • the third cylinder rod 333 is lowered, and the second cylinder rod 332 is subsequently lowered by pressure.
  • the upper seal 34 of the third cylinder rod 333 and the lower seal 34 of the second cylinder rod 332, the inner flow path 33 of the second cylinder rod 332, the second cylinder Hydraulic oil or compressed air between the upper seal 34 of the rod 332 and the lower seal 34 of the first cylinder rod 331 is transferred to the cylinder controller 320 through the second oil pipe 32. Ejected and exited.
  • the length is about 50 ⁇ 70 cm
  • the maximum expansion is preferably configured to be about 150 ⁇ 200 cm, which is the size of the drill device and supplied steel Considering the size of the.
  • the minimum shrinkage length is greater than 70cm, the size of steelmaking steel that can be processed is limited. If the minimum shrinkage length is smaller than 50cm, the steel shrinkage steel can be cut into 4 steps and 5 steps to drill a certain depth. There is no choice but to increase the number of cylinders.
  • the maximum extension length is less than 150cm may occur if the drilling can not be drilled to a sufficient depth in accordance with the size of the steelmaking now supplied, if the maximum extension length is greater than 200cm load and size of the transfer cylinder 330 It becomes too large and may cause an overload of the rotary driving device 310 and the like, and it does not need to be made larger than this because the size of the steelmaking current supplied generally does not exceed 200 cm.
  • a bottom portion of the third cylinder rod 333 of the transfer cylinder 330 has a binding portion 334 formed therein, and the binding portion 334 has the drill tip 340 for substantially drilling the steelmaking now. To be bound.
  • the drill tip 340 may be manufactured using a general cemented carbide for a tool, but in order to more efficiently drill steelmaking now, it is preferable to use a cemented carbide having a different characteristic from that of a general tool steel.
  • Hardness has a hardness of 10 to 14 based on Rockwell A scale (HRA), and Transverse Rupture Strength is 150 ⁇ 200kg / to be suitable for drilling of steel slag mixed with slag and steel.
  • HRA Rockwell A scale
  • Transverse Rupture Strength is 150 ⁇ 200kg / to be suitable for drilling of steel slag mixed with slag and steel.
  • a cemented carbide having a value in the range of mm 2 is to be used, which is harder and has lower strength than general tool steel.
  • tungsten carbide which is used as a tool material
  • sintering of tungsten carbide 80 to 90% and cobalt 10 to 20% mixed powder shows similar characteristics. It is suitable for drilling holes.
  • such a diameter of the drill tip 340 is to be manufactured so as to be about 50 ⁇ 300mm in order to make the steel mill now pulverized easily, and provided with a plurality of drill tips 340 of different diameters It is desirable to be able to use the drill tip 340 of the appropriate diameter depending on the size.
  • the outer diameter of the uppermost first cylinder rod 331 of the transfer cylinder 330 is smaller than the outer diameter of the drill tip 340, which is the drill tip 340 enters into the interior while drilling the steelmaking now.
  • the transfer cylinder 330 expands in order to drill to a certain depth, a situation arises in which the drill tip 340 needs to enter.
  • the rotary drive device 310 and the cylinder control device 320 of the drilling drill unit 300 is controlled by the control unit (not shown in the figure), the control unit of the support frame unit 200 What is necessary is just to install it in the place which an operator easy to operate, such as the back plate 220 or the front or side of the work bench 100.
  • the control unit may be configured to directly control the drilling drill unit 300 by a mechanical operation while the operator visually during steelmaking now, using a variety of sensor devices, such as steel belt now on the worktable 100 conveyor belt It may be configured to control the entire device, including the drilling drill unit 300, such as to sense the supplied by the drill and puncture to a predetermined depth and then discharged.
  • the size In the case of cutting, it is desirable to cut the size so that the current size is about 300 mm, and in the case of drilling and drilling, the distance of the drilling hole should be about 30 to 40 cm, but the diameter of the drilling hole should be about 200 mm.
  • the slag is first separated during the pretreatment process.
  • shreds are cut to a certain size by using a shredder such as a rod mill, which is reduced in size through cutting, drilling, and perforation.
  • a shredder such as a rod mill
  • the shredding step it is preferable to shred the shredded size so as to be 0.01 to 300 mm, and during the shredding, only slag may fall apart, which is preferably separated and recovered to use only the slag.
  • the screen is separated into screens of 0.01 to 20 mm and 20 to 300 mm through screening. At this time, the size of 20mm or less is now separated and recovered, and only 20-300mm sized now is sent to the short purification stage.
  • the slag residue or other contaminants remaining on the surface of various sizes are purified by using a shot machine.
  • secondary pressure is refined by removing abrasive slag and foreign substances that adhere to the surface of metal iron by spraying sand and abrasives with high pressure air.
  • the slag or foreign substances attached to the surface of the present is mainly broken into pieces smaller than 1mm in size, and now containing a large amount of metal iron parts remain in size of 1mm or more.
  • the particles having high iron content after the short refining step are screened in various sizes. At this time, it is separated by separating the now having a size of 0.01 ⁇ 1mm, 1 ⁇ 300mm.
  • metal iron now accounts for more than 90% of the total weight, and it is almost close to pig iron.
  • the content of such metal is more than 90% by weight, it is used in steel making and mainly depends on imports. It can be recycled as an alternative to pig iron, which can contribute to the recycling of resources and the reduction of steel production costs.
  • granules of less than 1 mm are used as a heavy material used to increase the weight ratio of objects having a constant volume because they are collected separately and recycled again, or because the weight ratio of the granules itself is high.
  • the non-adhesive slag recovery step (S600) is selected after the first particle size separation step (S300) and separated (now having a size of less than 1mm) or separated from the slag having a size of 0.01 ⁇ 20mm of the slag It refers to the step of recovering only the non-settled slag.
  • the non-adhesive slag recovery step is a recovery slag crushed through the recovery slag grinding step and the recovery slag grinding step having a size of 0.01 ⁇ 20mm of the now selected and separated in the primary particle size separation step and the recovery slag grinding step And a magnetic screening step of separately recovering and recovering only the non-attached slag having a size of 0.01 to 20 mm using a magnetic screening device.
  • the recovery slag grinding step is preferably performed using a ball mill, and the magnetic force selection step is preferably selected using a drum equipped with a magnet.
  • the non-slag slag having a size of 20mm or less are collected separately and used to manufacture a shelter block, and in the case of self-adhesives having a size of 20mm or less, only screening of 1mm or more is separately selected through screening for steelmaking raw materials or weight increase. It is preferable to use it as a material.
  • FIG. 5 shows a test report which measures the content of sulfur and phosphorus contained in the present in which the content of the metal iron refined by the present invention is 90% by weight or more.
  • Test methods were KS D1804: 2003-C, 1805: 2003-Si, 1803: 2003-S, 1802: 2001-P (1CP) Titrimetry (K2Cr2O7) -Fe.
  • the content of sulfur contained should be 0.05% by weight or less, and the content of phosphorus should be 0.15% by weight or less.
  • sulfur is contained in an amount of 0.1 to 3.7% by weight and phosphorus is contained in an amount of 0.7 to 1% by weight so that it cannot be used as a material for replacing pig iron. After dropping the content of sulfur and phosphorus, it had to be used.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The present invention relates to a method for refining and recovering metal iron from base metal and, more particularly, to a method for refining and recovering metal iron from base metal, comprising: conducting a primary refining for cutting, boring or punching base metal, in which slag and metal iron are present together during an iron manufacturing process, to reduce the size of the base metal to a pulverizable size having a diameter of 300mm; pulverizing the primarily refined base metal; separating and sorting the base metal according to the size of the primarily refined base metal; conducting a secondary refining through shot-peening treatment; and sorting and separating the particle sizes of the secondarily refined base metal so that when the base metal has a size of 1-300mm, the metal iron (MT Fe) content is 90 wt.% or more. The present invention processes, at a constant size, base metal which contains a large amount of metal iron but is difficult to be pulverized through a general pulverizing or cutting process due to the large size, refines the processed base metal such that the metal iron content is at least 90% on the basis of the total weight of the base metal, thereby providing base metal which can be utilized as a substitute material of pig iron. Accordingly, waste resources are recycled and, simultaneously, though encouraging an import substitution effect for pig iron, of which the total amount is imported from foreign countries, production costs for iron manufacturing can be reduced.

Description

지금으로부터 금속철의 정제 회수방법Purification and recovery method of metal iron from now on
본 발명은 지금으로부터 금속철의 정제 회수방법에 관한 것으로서, 구체적으로는 제철과정에서 슬래그와 금속철이 함께 존재하는 지금을 절단하거나 천공 및 타공을 하여 지금의 크기를 파쇄가 가능한 크기인 직경 300mm까지 줄여 1차정제를 한 후에 이를 파쇄한 후 1차정제된 지금의 크기에 따라 분리한 후 이를 쇼트처리하여 2차정제를 하고 이를 다시 입도분리를 하여 크기가 1~300mm인 지금의 경우에 금속철(MT Fe)의 함유량이 90중량% 이상이 되도록 하여 지금으로부터 금속철을 정제 회수하는 방법에 관한 것이다.The present invention relates to a method for recovering metal iron from now on. Specifically, the steel slag and metal iron together are cut or drilled and punched in the steelmaking process to reduce the present size to 300 mm in diameter. After primary purification, it is crushed and then separated according to the size of the first refined, and then short-processed to perform secondary purification, and then the particle size is separated again. It relates to a method for purifying and recovering metal iron from now on so that the content of MT Fe) is 90% by weight or more.
제철과정에서 슬래그는 필수적으로 수반되는 부산물이다. 고로슬래그는 원료철광석으로부터 선철을 얻는 과정에서 발생한다. 고로슬래그는 철광석, 코크스, 석회석 등을 용광로에 넣고 코크스를 연소시켜 철광석을 가열/환원하여 선철을 얻고 남은 잔류물이다. 이러한 고로슬래그는 토목공사용 배러스(barasu), 규소칼 비료 등의 용도로 대부분 재활용 되고 있다.Slag is an essential by-product of the steelmaking process. Blast furnace slag occurs in the process of obtaining pig iron from raw iron ore. Blast furnace slag is a residue that is obtained by putting iron ore, coke, limestone, etc. in a blast furnace and burning coke to heat / reduce iron ore. The blast furnace slag is mostly recycled for civil engineering barasu, silicon-kal fertilizer, and the like.
전로슬래그는 고로에서 생성된 선철을 전로(converter)에서 산화성 가스의 분위기에서 탄소, 규소, 인 등을 산화제거하여 용강을 얻고 남은 찌꺼기이다. 전로의 제강 작업에서 발생되는 슬래그는 대한민국 내에서만도 연간 400만 톤 이상이 발생하고 있다. 고로슬래그가 거의 대부분 재활용 되고 있는 반면, 많은 특수한 성분(예를 들면 증금속 성분)을 함유하고 있는 전로슬래그는 재활용 되지 못하고 매립 등의 방법으로 처리되고 있는 실정이며 이 또한 전로슬래그가 환경에 유해한 공해물질로 분류되고 있는 실정이어서 안전한 폐슬래그의 처리방법이 요청되어지고 있다. 한편, 전로슬래그에는 다량의 금속철(일반적으로 슬래그량의 15-25%)을 함유하고 있으므로 금속철 회수작업이 수반되어야 한다.The converter slag is leftover from the molten steel obtained by oxidizing carbon, silicon, phosphorus, etc. in the atmosphere of an oxidizing gas in a converter. Slag generated from converter steelmaking is generating more than 4 million tons per year in Korea alone. While blast furnace slag is mostly recycled, converter slag containing many special components (e.g., heavy metals) is not recycled but is disposed of by landfilling, which is also harmful to the environment. Since it is classified as a substance, a safe method for treating waste slag has been requested. On the other hand, converter slag contains a large amount of metal iron (usually 15-25% of the slag amount), so the iron recovery work must be accompanied.
지금 중에 함유된 금속철 성분을 정제하여 분리 회수하는 기술로는 쇠공을 크레인으로 일정한 높이로 들어올린 후에 바닥에 놓여진 지금에 떨어트려 지금에 충격을 가하여 파쇄하는 방법이 있다. 또 다른 종래의 회수방법으로는 파쇄되지 않는 지금을 엘피지(LPG)가스와 산소를 이용한 고압가스절단방법을 통해 지금을 분리하는 방법이 있었다.As a technique for separating and recovering the metal iron component contained in the present, there is a method of lifting up an iron ball to a certain height by a crane, dropping it on the ground and then impacting and crushing it. In another conventional recovery method, there is a method of separating the now through the high-pressure gas cutting method using LPG gas and oxygen that is not crushed.
그러나, 상술한 종래기술에 의한 금속철 회수방법 중에 쇠공을 지금에 떨어트려 물리적으로 충격을 가하여 방법은 쇠공이 지금에 충격을 가하는 순간 인체에 유해한 중금속이 함유된 비산먼지가 다수 발생하여 작업환경이 나빠지고 환경오염의 원인이 될 뿐만 아니라 지금이 일정한 크기로 쪼개지지 않을 뿐만 아니라 지금 자체가 단단하여 몇번 반복하여 쇠공을 낙하시켜야 하는 문제점이 있었다. 또한 또 다른 종래기술인 고압가스절단을 통해 지금을 깨트리는 방식은 작업 중 산소와 LPG소모가 많아 고비용일뿐만 아니라 지금에 포함되어 있던 인체에 유해한 중금속이 산화되면서 다량 공기중으로 방출되어 작업자에게 심각한 악영향을 줄 수 있으며, 작업 중 폭발의 위험도 있다는 문제점은 여전히 남아있었다. 아울러 고압가스절단 자체가 힘들기 때문에 작업자의 작업능률도 현저히 떨어지는 문제점이 있었다.However, in the above-described prior art method for recovering metal iron, the iron ball is dropped to the present and physically impacted, so that the method generates a large amount of scattering dust containing heavy metals harmful to the human body at the moment when the iron ball is impacted. Not only do not fall out and cause environmental pollution, but now is not broken to a certain size, but now it is hard itself had a problem that must drop a few times repeatedly. In addition, the method of breaking the current through high-pressure gas cutting, which is another conventional technology, is not only expensive because of high consumption of oxygen and LPG during work, but also releases a large amount of heavy metals that are harmful to the human body, which is now released into the air, causing serious adverse effects on workers. The problem remains that there is a risk of explosion during operation. In addition, since the high pressure gas cutting itself is difficult, there was a problem that the work efficiency of the worker is also significantly reduced.
상기와 같은 문제점을 해결하기 위하여, 대한민국특허등록 제0901989호에서는 지금 중에 포함된 메탈회수율을 증가시키기 위하여 비자착슬래그 및 고 Fe슬래그를 지금의 현열을 이용하여 가열하며, 슬래그에 포함된 입철의 열전달계수와 슬래그의 열전달계수의 차이를 이용하여 가열후 급냉시키므로써, 비자착슬래그 및 고Fe슬래그를 열충격을 주어서 내부에 크랙을 발생시키고, 내부에 크랙이 존재할 경우에 파쇄과정에서 크랙을 따라서 파쇄가 용이하게 일어날 수 있으므로, 크기가 작고 둥굴기 때문에 파쇄가 어려웠던 슬래그를 파쇄시킴으로써 메탈 금속철만을 별도로 회수할 수 있는 방법을 제안하였으나, 열팽창 계수 차이만으로 쉽게 크기가 큰 비자착슬래그에 크랙을 발생시킬 수 없을 뿐만 아니라 크랙으로 인해 파쇄된다 하더라도 파쇄된 지금의 크기가 일정하지 않아 다시 파쇄기에 적합한 크기의 지금만을 분리 선별해야 한다는 문제점은 여전히 남아 있었다.In order to solve the above problems, in Korean Patent Registration No. 0901989, the non-fixed slag and the high Fe slag are heated by using the present sensible heat to increase the metal recovery rate included in the present, and heat transfer of the ingot contained in the slag. By quenching after heating by using the difference between coefficient and heat transfer coefficient of slag, non-settled slag and high Fe slag are thermally shocked to cause cracks inside, and if cracks exist inside Since it can easily occur, a method of separately recovering only metal metal iron is proposed by crushing slag, which is difficult to fracture due to its small size and roundness, but it is easy to generate cracks in large non-adhesive slag only by the difference in thermal expansion coefficient. Not only are they broken, Issues that need sorting now separated only size suitable for back Crushers not constant, the size was still there.
본 발명은 상기와 같은 문제점을 해결하기 위하여 안출된 것으로서, 본 발명은 다량의 금속철이 함유되어 있으나 크기가 커서 일반적인 파쇄공정이나 절단공정을 통해 파쇄하기가 힘든 지금을 절단기를 사용하여 직접 일정한 크기로 절단하거나 지금에 타공드릴머신을 이용하여 천공한 후 타공하여 지금의 직경이 최대 300mm가 되도록 크기를 줄인 후 이를 다시 파쇄기를 이용하여 파쇄한 후 쇼트정제를 하여 2차정제를 한 후 입도분리를 하여 크기가 1~300mm인 지금의 금속철 함유량이 90중량%이상이 되도록 가공하여 선철의 대체재로 활용할 수 있도록 하는 지금으로부터 금속철의 정제 회수방법을 제공함에 그 목적이 있다.The present invention has been made in order to solve the above problems, the present invention contains a large amount of iron, but the size is large, so that it is difficult to crush through a general crushing process or cutting process directly to a constant size using a cutter After cutting or punching using a punching drill machine, punching and cutting to reduce the size so that the current diameter is up to 300mm, and then crushing it again using a crusher, and then short tableting to make secondary tablets and then remove the particle size. It is an object of the present invention to provide a method for refining and recovering ferrous iron from now on, which can be used as a substitute for pig iron by processing the metal iron content of 1 to 300 mm in size to 90% by weight or more.
또한, 본 발명은 지금을 직접 절단하거나 천공 후 타공을 통해 지금을 일정한 크기로 줄이고 물리적인 스크리닝을 통해 지금의 크기를 선별하여 다량의 금속철이 함유된 일정한 크기의 지금만을 정제하여 분리회수하는 공정을 통해 지금을 파쇄함에 있어 비산먼지가 발생하지 않아 친환경적이며, 절단이나 천공 및 타공 등에 많은 전력을 사용하지 않음으로써 전체적은 공정비용을 절감할 수 있어 경제적인 지금으로부터 금속철의 정제회수방법을 제공함에 다른 목적이 있다.In addition, the present invention is to cut the present to a certain size through direct cutting or perforation and then to screen the present size through physical screening to refine only the present size of a certain size containing a large amount of metal iron to separate recovery It is eco-friendly because no scattering dust is generated in crushing now, and it does not use much electric power for cutting, drilling, and perforating, which can reduce the overall process cost. There is another purpose.
특히, 본 발명은 제강 지금을 재활용하기 위한 지금전처리가공단계에서 제강 지금을 파쇄하기 용이하도록 일정 깊이로 천공하는 드릴 장치를 적용함에 따라 제강 공정 상에서 발생하는 다양한 크기의 제강 지금에 대응하여 높낮이를 조절하여 효과적으로 천공 작업을 행하도록 지원하는 목적이 있다.In particular, the present invention is to adjust the height in response to the steel mill now of various sizes generated in the steelmaking process by applying a drill device for drilling to a certain depth in order to easily fracture the steel mill in the now pre-treatment step for recycling steel mill now The purpose is to support the drilling work effectively.
아울러, 본 발명은 슬래그와 강 등 여러 물질로 이루어진 제강 지금을 천공하는 데에 최적화된 특성을 가지는 드릴팁을 포함하여 구성되어 보다 효율적으로 천공 작업을 행할 수 있도록 지원하는 목적이 있다.In addition, an object of the present invention is to include a drill tip having a characteristic optimized for drilling a steelmaking now made of various materials such as slag and steel, and has an object of supporting the drilling operation more efficiently.
본 발명에 의한 지금으로부터 금속철의 정제 회수방법은,From now on, according to the present invention,
지금을 절단하거나 천공 및 타공을 함으로써 지금을 일정한 크기로 줄이는 지금전처리가공단계; 상기 지금전처리가공단계를 거친 지금을 일정한 크기로 파쇄하는 파쇄단계; 상기 파쇄단계를 거친 지금을 일정한 크기로 선별하여 분리하는 1차입도분리단계; 1차입도분리를 거친 지금을 쇼트처리하여 정제하는 쇼트정제단계; 및 쇼트정제단계를 거친 지금을 다시 일정한 크기별로 분리하여 선별하는 2차입도분리단계를 포함하는 것을 특징으로 한다.Now pre-treatment step of reducing the present to a certain size by cutting the now or by drilling and perforating; Shredding step of shredding the now through the now pre-processing step to a predetermined size; A first particle size separation step of separating and separating the now undergoing the shredding step into a predetermined size; A short purification step of purifying by short-processing the now undergoing primary particle size separation; And a second particle size separation step of separating and sorting the now passed through the short purification step by a predetermined size.
이때, 지금전처리가공단계에서 시행되는 천공은 드릴머신을 사용하며, 타공은 브레이커를 사용하여 시행되는 것이 바람직하다. 먼저 지금의 몸체에 특별하게 제작된 드릴과 드릴머신을 이용하여 천공을 하여 구멍을 내고, 이후 브레이커를 이용하여 천공된 부분에 타공을 하여 파쇄기에 넣고 파쇄하기가 힘든 2m크기의 지금을 300mm이하의 크기로 작게 깨트리는 단계이다.At this time, the drilling is now carried out in the pre-processing step using a drill machine, the drilling is preferably carried out using a breaker. First, make a hole by using a drill and a drill machine specially made on the body of the present body, and then drill the perforated part using a breaker and put it in a crusher. It is a step of breaking small.
따라서, 절단 작업만으로도 300mm 이하의 크기로 지금을 가공할 수 있다면 절단 작업만을 시행할 수 있으며, 천공 및 타공 작업만으로도 300mm 이하로 쉽게 가공이 가능하다면 천공 및 타공 작업만을 시행할 수도 있다.Therefore, the cutting operation can be performed only if the cutting can be processed to the size of 300mm or less now, only the drilling and drilling operations can be carried out only if the drilling and drilling can be easily processed to 300mm or less.
물론 필요에 따라서는 상기 두 공정을 함께 시행할 수도 있다.Of course, if necessary, the above two processes may be performed together.
지금에는 경도가 강한 금속철과 슬래그가 혼재되어 있으므로 통상적인 절단기계로는 잘 잘라지지가 않는다.Nowadays, since the hard metal iron and slag are mixed, it is hard to cut with a conventional cutting machine.
따라서 본 단계에서 시행되는 지금의 절단은 다이아몬트 팁을 사용하여 특별하게 제작된 지금절단용 절단기계를 사용하는 것이 바람직하다. 아울러, 본 단계에서 시행되는 천공 역시 경도가 강한 금속철이 다량 함유되어 있는 지금의 몸체에 직접 천공을 하는 경우에는 특별히 제작된 드릴천공기계를 사용하여 시행되는 것이 바람직하다. 이후 타공은 천공된 부분을 브레이커를 사용하여 압력을 가함으로써 깨트려 2mm 정도가 되는 큰 지금도 손쉽게 300mm 이하의 크기로 분리할 수 있다.Therefore, it is preferable to use a cutting system for cutting now, which is specially manufactured using diamond tips, which is performed at this stage. In addition, the drilling performed in this step is also preferably carried out using a specially manufactured drill drilling machine in the case of direct drilling in the body now contains a large amount of strong metal iron. Since the perforations can be broken by applying a breaker using a breaker and can be separated into a size of 300 mm or less even today, which is about 2 mm large.
이때, 상기 파쇄단계에서는 파쇄된 지금의 크기는 0.01~300mm이며. 로드밀을 사용하여 시행되는 것이 좋다.At this time, in the shredding step, the size of the shredded now is 0.01 ~ 300mm. It is advisable to use a rod mill.
한편, 상기 1차입도분리단계에서는 0.01~20mm, 20~300mm의 크기로 지금을 분리하여 선별되며, 상기 2차입도분리단계에서는 0.01~1mm, 1~300mm의 크기로 지금을 분리하여 선별되는 것이 바람직하다. 또한, 상기 1차입도분리단계와 상기 2차입도분리단계에서는 스크린 장치를 사용하여 스크리닝을 통해 시행되는 것이 좋다.On the other hand, in the first particle size separation step, the separation is now separated by the size of 0.01 ~ 20mm, 20 ~ 300mm, and in the second particle size separation step is to be separated by screening the size of 0.01 ~ 1mm, 1 ~ 300mm desirable. In addition, the first particle size separation step and the second particle size separation step is preferably carried out through the screening using a screen device.
아울러, 본 발명에 의한 지금으로부터 금속철의 정제 회수방법은, 상기 1차입도분리단계 이후에는 선별되어 분리된 지금 또는 슬래그 중에 0.01~20mm의 크기를 가지는 비자착 슬래그만을 따로 회수하는 비자착슬래그회수단계가 더 포함되는 것을 특징으로 한다. 비자착슬래그회수단계는 호안블럭을 제조할 때 사용되는 재료로 활용할 수 있는 비자착슬래그만을 따로 모아서 회수하기 위한 단계이다.In addition, the method of recovering the metal iron from the present invention according to the present invention, the non-reclaimed slag recovery to recover only the non-adhesive slag having a size of 0.01 ~ 20mm in the now or slag screened and separated after the primary particle size separation step Steps are further characterized. The non-slag slag recovery step is a step for collecting and recovering only the non-slag slag that can be used as a material used when manufacturing the raft block.
이때, 상기 비자착슬래그회수단계는, 상기 1차입도분리단계에서 선별되어 분리된 지금 또는 슬래그 중에 0.01~20mm 크기를 가지는 지금 및 슬래그를 분쇄하는 회수슬래그분쇄단계; 및 상기 회수슬래그분쇄단계를 통해 분쇄된 회수된 지금 및 슬래그를 자력선별기를 이용하여 0.01~20mm의 크기를 가지는 비자착슬래그만을 별도로 분리하여 회수하는 자력선별단계로 구성된다. 이때, 상기 회수슬래그분쇄단계에서는 볼밀을 사용하여 시행되는 것이 바람직하다.At this time, the non-adhesive slag recovery step, the recovered slag crushing step of grinding the now and the slag having a size of 0.01 ~ 20mm in the now or slag selected and separated in the primary particle size separation step; And a magnetic separation step of separating and recovering only the non-adhered slag having a size of 0.01 to 20 mm by using the magnetic separator to recover the recovered now and slag crushed through the recovery slag grinding step. In this case, the recovery slag grinding step is preferably carried out using a ball mill.
본 발명에 따른 정제 회수방법에 의하면 크기가 1~300mm 인 지금에 함유되어 있는 금속철의 함유량이 전체 지금의 중량에 대해 90% 이상을 차지하게 되므로 전량 수입에 의존하는 선철의 대체재로 활용할 수 있어 선철의 수입대체 효과 및 제강에 드는 비용절감을 가져 올 수 있다.According to the method for recovering tablets according to the present invention, since the content of the metal iron contained in the size of 1 to 300 mm now occupies 90% or more of the total weight of the present invention, it can be used as a substitute for pig iron, which depends on the total amount of imports. It can bring about the substitution effect of pig iron and reduce the cost of steelmaking.
특히 본 발명에 의한 지금의 정제 회수방법에 의하면 지금을 선철로 사용하기에 곤란했던 요인인 지금에 함유된 황이나 인의 함유량이 현저하게 저하되어 충분히 선철의 대체재로 활용할 수 있도록 할 수 있다는 점이 특징이다.In particular, according to the present invention the recovery method of the present invention is characterized in that the content of sulfur or phosphorus, which is a factor that is difficult to use now as iron, is significantly reduced, so that it can be sufficiently utilized as an alternative to pig iron. .
본 발명은 다량의 금속철이 함유되어 있으나 크기가 커서 일반적인 파쇄공정이나 절단공정을 통해 파쇄하기가 힘든 지금을 일정한 크기로 가공한 후에 이를 정제하여 금속철의 함유량이 전체 지금 중량의 90%이상이 되도록 함과 동시에 지금에 함유되어 있던 황, 인의 함유량을 줄여 선철의 대체재로 활용할 수 있는 지금을 제공함으로써 폐자원을 재활용함과 동시에 선철의 수입대체효과를 유도함으로써 제강시 생산비용을 절감할 수 있다는 장점이 있다.The present invention contains a large amount of metal iron, but the size is large, so that it is difficult to crush through the general crushing process or cutting process after processing to a certain size so that the content of the metal iron to 90% or more of the total weight of the present At the same time, by reducing the content of sulfur and phosphorus contained in the present, it can be used as a substitute for pig iron, thereby recycling waste resources and inducing import substitution effects of pig iron, thereby reducing production costs during steelmaking. There is this.
또한, 본 발명은 지금을 정제하는 단계에사 인체에 유해한 중금속이 다량 함유되어 있는 비산먼지가 발생하지 않아 친환경적이며, 지금의 크기를 줄이는 가공공정에 많은 전력을 사용하지 않음으로써 전체적인 공정비용을 절감할 수 있어 경제적이라는 다른 장점이 있다.In addition, the present invention is eco-friendly because the scattering dust containing a large amount of heavy metals harmful to the human body does not occur in the step of refining the present, and the overall process cost is reduced by not using much power in the process of reducing the size of the present There is another advantage of being economical.
또한, 본 발명은 지금전처리가공단계에서 적용되는 드릴 장치에서 탈부착 가능한 드릴팁을 구성함으로써 제강 공정 상에서 다양한 크기의 제강 지금이 발생하여 공급되는 경우에도 그 크기에 대응하여 드릴팁의 작동 높이를 조정할 수 있고 천공 구멍의 크기와 깊이를 용이하게 조절할 수 있는 장점이 있다.In addition, the present invention by adjusting the drill tip detachable from the drill device applied in the now pre-processing step can be adjusted to the operating height of the drill tip corresponding to the size even when the steel mill now produced and supplied in various sizes in the steelmaking process And there is an advantage that can easily adjust the size and depth of the drilling hole.
또한, 본 발명은 슬래그와 강 등 각종 물질이 혼재되어 있는 제강 지금을 천공하는 작업에 최적화된 드릴팁을 이용하여 효율적이고 경제적으로 천공할 수 있는 다른 장점이 있다.In addition, the present invention has another advantage that can be drilled efficiently and economically by using a drill tip optimized for the work of drilling steelmaking now in which various materials such as slag and steel are mixed.
한편, 본 발명은 회수된 강 등 각종 유효 물질을 제강 공정에 재투입할 수 있어 제강 생산비용을 절감할 수 있을 뿐만 아니라, 제강 지금을 파쇄하여 재활용하기 위한 작업 공정에 소요되는 시간을 단축시킬 수 있고 소모되는 전력량을 절감할 수 있어 매우 효율적이고 경제적이라는 또 다른 장점이 있다.Meanwhile, the present invention can reintroduce various effective materials such as recovered steel into the steelmaking process, which can reduce the production cost of steelmaking and shorten the time required for the work process for crushing and recycling steelmaking now. It also has another advantage of being very efficient and economical because it can reduce the amount of power consumed.
도 1은 본 발명에 의한 지금으로부터 금속철의 정제 회수방법의 전체 공정을 도시한 것이다.Fig. 1 shows the whole process of the method for recovering the purification of iron from now on according to the present invention.
도 2는 본 발명에 의한 지금으로부터 금속철의 정제 회수방법에서 지금전처리가공단계에서 이용하는 제강 지금 천공용 드릴 장치의 정면도이다.Fig. 2 is a front view of a steelmaking now drilling apparatus used in the now pretreatment step in the method for recovering metal iron tablet from the present invention.
도 3은 본 발명에 의한 지금으로부터 금속철의 정제 회수방법에서 지금전처리가공단계에서 이용하는 제강 지금 천공용 드릴 장치의 측면도이다.Figure 3 is a side view of a steelmaking now drilling drill device used in the now pre-treatment step in the method for refining metal iron from now according to the present invention.
도 4는 도 2의 이송실린더의 단면도이다.4 is a cross-sectional view of the transfer cylinder of FIG. 2.
도 5는 본 발명에 의해 정제된 금속철의 함유량이 90중량% 이상인 지금에 함유되어 있던 황과 인의 함유량을 측정한 시험성적서를 도시한 것이다.FIG. 5 shows a test report which measures the content of sulfur and phosphorus contained in the present in which the content of the metal iron refined by the present invention is 90% by weight or more.
이하 도 1 내지 도 5에 첨부된 도면을 통하여 본 발명의 일실시예를 상세하게 설명하기로 한다.Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings of FIGS. 1 to 5.
도 1은 본 발명에 의한 지금으로부터 금속철의 정제 회수방법의 전체 공정을 도시한 것이다.Fig. 1 shows the whole process of the method for recovering the purification of iron from now on according to the present invention.
1. 지금전처리가공단계(S100)1. Now pre-processing step (S100)
지금전처리가공단계에서는 슬래그와 금속철이 혼재되어 있는 지금을 특별하게 다이아몬드팁을 가지는 절단기계나 드릴천공기계와 브레이커를 이용하여 그 크기를 줄임으로써 파쇄하기에 적합한 크기로 지금을 전처리 가공하는 단계이다.In the pre-processing step, the slag and the metal iron are mixed in the pre-processing step to the size suitable for crushing by reducing the size by using a cutting machine having a diamond tip or a drill drilling machine and a breaker.
이때, 이용되는 절단기계나 드릴천공기계 중 하나인 제강 지금 천공용 드릴 장치(100)는 도 2 내지 도 4를 참고하여 보다 상세히 설명하도록 한다.At this time, the steelmaking now drilling device 100, which is one of the cutting system or the drill drilling machine to be used will be described in more detail with reference to FIGS.
도 2는 본 발명의 일실시예에 의한 제강 지금 천공용 드릴 장치의 정면도이고, 도 3은 본 발명의 일실시예에 의한 제강 지금 천공용 드릴 장치의 측면도이다.2 is a front view of a steelmaking now drilling apparatus according to an embodiment of the present invention, Figure 3 is a side view of a steelmaking now drilling apparatus according to an embodiment of the present invention.
도 2 및 도 3을 참조하면, 본 발명의 일실시예에 의한 제강 지금 천공용 드릴 장치는 상면에 제강 지금이 위치하는 작업대(100)와, 상기 작업대(100)에서 상방으로 연장되어 일정 높이로 배치되는 지지프레임부(200)와, 상기 지지프레임부(200)의 상판(210) 하면에 부설되는 하나 이상의 천공드릴부(300)와, 상기 천공드릴부(300)의 작동을 제어하는 제어부를 포함하여 구성된다.2 and 3, the drilling apparatus for steelmaking now according to an embodiment of the present invention is a worktable 100, the steelmaking now is located on the upper surface, and extends upward from the worktable 100 to a predetermined height A control unit for controlling the operation of the support frame part 200 to be disposed, the one or more drilling drill parts 300 installed on the lower surface of the upper plate 210 of the support frame part 200, and the drilling drill part 300. It is configured to include.
이때, 상기 작업대(100)는 일정 높이의 편평한 테이블 형태로 이루어져 있으며, 연속적인 자동 공정을 수행하기 위하여 컨베이어 벨트와 같이 자동 이송 장치를 부설하여 연속적으로 제강 지금이 공급되어 천공 작업 후 다음공정을 위해 이송되도록 할 수도 있다.At this time, the work table 100 is formed in the form of a flat table of a certain height, in order to perform a continuous automatic process by laying an automatic transfer device, such as a conveyor belt, steelmaking now is continuously supplied for the next process after drilling work It can also be transported.
그리고, 상기 작업대(100)의 상부에는 작업대(100)와 함께 드릴 장치의 기본 골격을 이루는 지지프레임부(200)가 형성되어 있는데 공급되는 제강 지금의 크기를 고려하여 일정 높이를 유지하도록 배치한다.In addition, the support frame portion 200 forming the basic frame of the drill apparatus is formed at the upper portion of the work table 100 together with the work table 100, and is disposed to maintain a predetermined height in consideration of the size of the steelmaking now supplied.
상기 지지프레임부(200)는 기본적으로 철제 강판 등과 같은 일정 강도를 가지는 판형 재질로 이루어지되 작업하기 용이하도록 전면은 개방되어 있으며 후면은 후판(220)으로 폐쇄되어 있으며, 양 측면도 제강 지금을 공급하거나 배출하기 용이하도록 개방하여 형성할 수도 있다.The support frame 200 is basically made of a plate-like material having a certain strength, such as steel sheet, but the front is open and the rear is closed with a thick plate 220 for easy operation, both sides also supply steel It may be formed to be open to facilitate discharge.
상기 지지프레임부(200)의 양 측면을 개방하는 경우에는 상기 지지프레임부(200)의 상판(210) 하면에 상기 천공드릴부(300)가 부설되는 것을 고려하여 하중을 잘 견디도록 본 일실시예에서와 같이 전면 좌측과 우측에 상판(210)을 지지하는 기둥(230)을 각각 형성하도록 하는데, 다수 개의 상기 천공드릴부(300)가 부설되어 상기 작업대(100)와 지지프레임부(200)의 길이가 길어지는 경우에는 전면의 중간 중간에 기둥(230)을 설치하여 안전성을 높여 주어야 하는 것은 물론이다.In the case of opening both sides of the support frame portion 200 in consideration of the installation of the drilling drill portion 300 on the lower surface of the upper plate 210 of the support frame portion 200 to withstand the load well As in the example, to form the pillars 230 for supporting the upper plate 210 on the front left and right, respectively, a plurality of drill holes 300 are laid to the work table 100 and the support frame portion 200 If the length of the is to be of course to increase the safety by installing a column 230 in the middle of the front.
한편, 상기 천공드릴부(300)는 전력을 공급받아 회전력을 발생시키는 회전구동장치(310)와, 상기 회전구동장치(310)의 구동축에 연결되어 설치되는 실린더제어장치(320)와, 상기 실린더제어장치(320)의 하부에 설치되는 이송실린더(330)와, 상기 이송실린더(330)에 착탈되는 드릴팁(340)을 포함하여 구성된다.On the other hand, the drilling drill unit 300 is a rotary drive device 310 to generate a rotational force by receiving power, the cylinder control device 320 is connected to the drive shaft of the rotary drive device 310 and the cylinder It is configured to include a transfer cylinder 330 installed on the lower portion of the control device 320, and a drill tip 340 detachable to the transfer cylinder 330.
이때, 드릴팁(340)은 다이아몬드 드릴팁인 것이 바람직하나, 이에 한정되는 것은 아니다.In this case, the drill tip 340 is preferably a diamond drill tip, but is not limited thereto.
상기 회전구동장치(310)는 전력에 의하여 작동하는 일반적인 전동 모터가 대표적이며 상기 지지프레임부(200)의 상판(210) 하면에 단단하게 고정되어 설치되며, 특히 상기 드릴팁(340)만을 회전 구동하는 것이 아니라 상기 회전구동장치(310)의 하부에 부설되는 상기 실린더제어장치(320)와 이송실린더(330) 모두를 함께 회전 구동하여야 하므로 충분한 토크를 가지는 회전구동장치(310)를 구비하도록 하며, 한편으로 회전 속도가 제어 가능한 가변전동 모터를 사용하여 제강 지금의 크기나 상태에 따라 토크를 조절할 수 있도록 구성하는 것도 좋다.The rotary drive device 310 is a typical electric motor that operates by electric power is representatively installed on the lower surface of the upper plate 210 of the support frame portion 200 is fixedly installed, in particular, only the drill tip 340 is driven to rotate Rather than having to rotate the cylinder control device 320 and the transfer cylinder 330 to be installed in the lower portion of the rotary drive device 310 to provide a rotary drive device 310 having a sufficient torque, On the other hand, by using a variable electric motor capable of controlling the rotational speed may be configured to adjust the torque according to the size and state of steelmaking.
상기 실린더제어장치(320)는 상기 이송실린더(330)의 확장과 수축을 제어하는 장치로서, 상기 작업대(100) 상으로 공급되는 제강 지금의 크기에 따라 상기 이송실린더(330)를 제어하여 상기 드릴팁(340)의 초기 작동 높이를 조절하며 제강 지금을 일정 깊이로 천공하도록 천천히 상기 이송실린더(330)를 확장시켜 상기 드릴팁(340)을 하강시킨다.The cylinder control device 320 is a device for controlling the expansion and contraction of the transfer cylinder 330, and controls the transfer cylinder 330 according to the size of steelmaking now supplied on the work table 100 to the drill The drill tip 340 is lowered by slowly expanding the transfer cylinder 330 to adjust the initial working height of the tip 340 and to drill the steelwork now to a certain depth.
상기 실린더제어장치(320)는 상기 이송실린더(330)의 종류에 따라 그 구성이 달라지는 데, 상기 이송실린더(330)가 유압 또는 공압식인 경우에는 유압유나 압축공기의 흐름과 압력을 조절하여 이송실린더(330)를 확장 또는 수축시키는 제어를 구현하는 장치가 구비되며, 상기 이송실린더(330)가 전동식인 경우에는 모터나 스크류 등의 장치의 동작을 조절하여 이송실린더(330)의 확장과 수축을 제어하는 장치가 구비될 것이다.The configuration of the cylinder control device 320 is different depending on the type of the transfer cylinder 330. When the transfer cylinder 330 is hydraulic or pneumatic, the cylinder is controlled by adjusting the flow and pressure of hydraulic oil or compressed air. An apparatus for implementing control to expand or contract the 330 is provided, and when the transfer cylinder 330 is electric, the expansion and contraction of the transfer cylinder 330 is controlled by adjusting an operation of a device such as a motor or a screw. The device will be provided.
도 4에는 유압식 또는 공압식 이송실린더의 단면도가 도시되어 있다.4 shows a sectional view of a hydraulic or pneumatic transfer cylinder.
도 4를 참조하면, 본 발명의 일실시예에 의한 이송실린더는 상기 실린더제어장치(320)에 고정되어 부설되며 최대 외경을 가지는 제1실린더로드(331)와, 상기 제1실린더로드(331)의 내부에서 상하로 슬라이딩하며 동작하는 제2실린더로드(332)와, 상기 제2실린더로드(332)의 내부에서 상하로 슬라이딩하며 동작하는 제3실린더로드(333)를 포함하여 구성된다.4, the transfer cylinder according to an embodiment of the present invention is fixed to the cylinder control device 320 is placed, the first cylinder rod 331 having a maximum outer diameter, and the first cylinder rod 331 And a second cylinder rod 332 sliding up and down in the interior of the second cylinder rod 332 and a third cylinder rod 333 sliding up and down in the second cylinder rod 332.
상기 제1실린더로드(331)의 상단에는 유압유나 압축공기가 유출입하는 제1유관(31)이 연결되어 있으며, 측면의 하단부에도 유입유나 압축공기가 유출입하는 제2유관(32)이 2개 이상 연결되어 있다. 그리고 상기 제1실린더로드(331)의 하면은 상기 제2실린더로드(332)의 외경에 대응되는 크기의 개방구가 형성되어 있으며 외부로 유입유나 압축공기가 유출되지 않도록 내측으로 실링(34)이 돌출되어 형성되어 있다.The first oil pipe 31 through which hydraulic oil or compressed air flows in and out is connected to an upper end of the first cylinder rod 331, and at least two second oil pipes 32 through which inflow oil and compressed air flow in and out are also provided at the lower end of the side surface. It is connected. The lower surface of the first cylinder rod 331 has an opening having a size corresponding to the outer diameter of the second cylinder rod 332, and the sealing 34 is formed inward so that inflow oil or compressed air does not flow out. It protrudes and is formed.
상기 제2실린더로드(332)의 상단 중심부에는 유압유나 압축공기가 유출입하는 유입홀(35)이 형성되어 있으며 상단의 외측으로 상기 제1실린더로드(331)의 내경에 밀착하는 실링(34)이 돌출되어 형성되어 있으며, 하면은 상기 제3실린더로드(333)의 외경에 대응되는 크기의 개방구가 형성되어 있으며 역시 외부로 유입구나 압축공기가 유출되지 않도록 내측으로 돌출되어 실링(34)이 형성되어 있다. 특히, 제2실린더로드(332)의 측부를 이루는 실린더 몸통에는 외측 상단과 내측 하단을 내부로 관통하여 연결하는 내부유로(33)가 적어도 2개 이상 형성되어 있다.An inlet hole 35 through which hydraulic oil or compressed air flows in and out is formed at an upper center portion of the upper end of the second cylinder rod 332, and a sealing 34 closely contacting the inner diameter of the first cylinder rod 331 is located outside the upper end. It is formed to protrude, and the lower surface is formed with an opening of a size corresponding to the outer diameter of the third cylinder rod 333 and also protrudes inward to prevent the inlet or compressed air to flow out to form a sealing 34. It is. In particular, the cylinder body forming the side of the second cylinder rod 332 is formed with at least two internal passages 33 for penetrating through the outer upper end and the inner lower end.
상기 제3실린더로드(333)의 상단중심부에는 유압유나 압축공기가 유출입하는 유입홀(35)이 형성되어 있으며 상단의 외측으로 상기 제2실린더로드(332)의 내경에 밀착하는 실링(34)이 돌출되어 형성되어 있고, 하면은 폐쇄되어 있으며 상기 드릴팁(340)이 결착할 수 있도록 결착부(334, 도 4에는 미도시)가 부설된다.An inlet hole 35 through which hydraulic oil or compressed air flows in and out is formed at an upper end portion of the third cylinder rod 333, and a seal 34 closely contacting the inner diameter of the second cylinder rod 332 to the outside of the upper end thereof. It is formed to protrude, the lower surface is closed and the binding portion 334 (not shown in Figure 4) is laid so that the drill tip 340 can be attached.
상기 제2유관(32)으로 유입되는 유압유나 압축공기는 제1실린더로드(331)의 하단 실링(34)과 제2실린더로드(332)의 상단 실링(34) 사이의 공간으로 유입되며 다시 제2실린더로드(332)의 내부유로(33)를 따라 유통하여 제2실린더로드(332)의 하단 실링(34)과 제3실린더로드(333)의 상단 실링(34) 사이의 공간으로 유입되게 된다.Hydraulic oil or compressed air flowing into the second oil pipe 32 is introduced into the space between the lower seal 34 of the first cylinder rod 331 and the upper seal 34 of the second cylinder rod 332 and is again It flows along the inner flow passage 33 of the second cylinder rod 332 and flows into the space between the lower seal 34 of the second cylinder rod 332 and the upper seal 34 of the third cylinder rod 333. .
상술한 바와 같이 구성되는 이송실린더(330)의 동작을 간단하게 살펴보도록 한다.The operation of the transfer cylinder 330 configured as described above will be described briefly.
먼저 실린더의 확장 동작을 살펴보면, 상기 실린더제어장치(320)에 의하여 상기 제1유관(31)을 통해 유압유나 압축공기가 내부로 유입되면 상기 제3실린더로드(333)의 하단면으로 압력을 전달하여 제3실린더로드(333)가 하강하게 되고 상기 제2실린더로드(332)도 연이어 압력에 의하여 하강하게 된다. 이때, 상기 제3실린더로드(333)의 상단 실링(34)과 제2실린더로드(332)의 하단 실링(34), 상기 제2실린더로드(332)의 내부유로(33), 상기 제2실린더로드(332)의 상단 실링(34)과 상기 제1실린더로드(331)의 하단 실링(34) 사이에 있던 유압유나 압축공기는 상기 제2유관(32)을 통해 상기 실린더제어장치(320)로 배출되어 빠져나가게 된다.First, the expansion operation of the cylinder, when the hydraulic oil or compressed air flows into the interior through the first oil pipe 31 by the cylinder control device 320 transfers the pressure to the lower surface of the third cylinder rod 333. As a result, the third cylinder rod 333 is lowered, and the second cylinder rod 332 is subsequently lowered by pressure. At this time, the upper seal 34 of the third cylinder rod 333 and the lower seal 34 of the second cylinder rod 332, the inner flow path 33 of the second cylinder rod 332, the second cylinder Hydraulic oil or compressed air between the upper seal 34 of the rod 332 and the lower seal 34 of the first cylinder rod 331 is transferred to the cylinder controller 320 through the second oil pipe 32. Ejected and exited.
다음으로 실린더의 수축 동작을 살펴보면, 상기 실린더제어장치(320)에 의하여 상기 제2유관(32)을 통해 유압유나 압축공기가 내부로 유입되면, 상기 제3실린더로드(333)의 상단 실링(34)으로 압력이 전달되어 상기 제3실린더로드(333)를 상승시키게 되고 역시 상기 제2실린더로드(332)의 상단 실링(34)으로도 압력이 전달되어 연이어 상기 제2실린더로드(332)도 상승시키게 된다. 이때, 각 실린더로드 내부에 있던 유압유나 압축공기는 유입홀(35)과 제1유관(31)을 통해 상기 실린더제어장치(320)로 배출되어 빠져나가게 된다.Next, referring to the contraction operation of the cylinder, when the hydraulic oil or the compressed air is introduced into the interior through the second oil pipe 32 by the cylinder control device 320, the upper seal 34 of the third cylinder rod 333 The pressure is transferred to the third cylinder rod 333 to raise the second cylinder rod 333 and the pressure is also transferred to the upper seal 34 of the second cylinder rod 332, and the second cylinder rod 332 is subsequently raised. Let's go. At this time, the hydraulic oil or the compressed air inside each cylinder rod is discharged to the cylinder control device 320 through the inlet hole 35 and the first oil pipe 31 to exit.
한편, 상기 이송실린더(330)가 최소한으로 수축하였을 때 그 길이는 50~70㎝ 정도, 최대한으로 확장하였을 때는 150~200㎝ 정도가 되도록 구성하는 것이 좋은데, 이는 드릴 장치의 크기와 공급되는 제강 지금의 크기 등을 고려한 것이다.On the other hand, when the transfer cylinder 330 is contracted to a minimum, the length is about 50 ~ 70 cm, when the maximum expansion is preferably configured to be about 150 ~ 200 cm, which is the size of the drill device and supplied steel Considering the size of the.
즉, 최소 수축 길이가 70㎝ 보다 크게 되면 처리할 수 있는 제강 지금의 크기가 제한될 수 밖에 없으며, 최소수축길이가 50㎝보다 작게 되면 제강 지금을 일정 깊이로 천공하기 위해서는 4단, 5단으로 실린더의 단수를 늘릴 수 밖에 없게 된다.In other words, if the minimum shrinkage length is greater than 70cm, the size of steelmaking steel that can be processed is limited. If the minimum shrinkage length is smaller than 50cm, the steel shrinkage steel can be cut into 4 steps and 5 steps to drill a certain depth. There is no choice but to increase the number of cylinders.
그리고 최대 확장 길이가 150㎝ 보다 작게 되면 공급되는 제강 지금의 크기에 따라 충분한 깊이까지 천공하지 못하는 경우가 발생할 수 있게 되고, 최대 확장 길이가 200㎝ 보다 크게 되면 이송실린더(330)의 하중과 크기가 너무 커지게 되어 회전구동장치(310) 등에 과부하가 걸리는 경우가 발생할 수 있게 되고 대체로 공급되는 제강지금의 크기가 200㎝를 초과하지 않기 때문에 이보다 더 크게 형성할 필요가 없다.And when the maximum extension length is less than 150cm may occur if the drilling can not be drilled to a sufficient depth in accordance with the size of the steelmaking now supplied, if the maximum extension length is greater than 200cm load and size of the transfer cylinder 330 It becomes too large and may cause an overload of the rotary driving device 310 and the like, and it does not need to be made larger than this because the size of the steelmaking current supplied generally does not exceed 200 cm.
앞서 언급하였듯이 상기 이송실린더(330)의 최하단 제3실린더로드(333) 하면에는 결착부(334)가 형성되어 있으며, 상기 결착부(334)에는 제강 지금을 실질적으로 천공하는 상기 드릴팁(340)을 결착하도록 한다.As mentioned above, a bottom portion of the third cylinder rod 333 of the transfer cylinder 330 has a binding portion 334 formed therein, and the binding portion 334 has the drill tip 340 for substantially drilling the steelmaking now. To be bound.
상기 드릴팁(340)은 일반적인 공구용 초경합금을 이용하여 제작할 수도 있지만, 제강 지금을 보다 효율적으로 천공하기 위해서는 일반적인 공구강과는 다른 특성을 가지는 초경합금을 사용하는 것이 바람직하다.The drill tip 340 may be manufactured using a general cemented carbide for a tool, but in order to more efficiently drill steelmaking now, it is preferable to use a cemented carbide having a different characteristic from that of a general tool steel.
즉, 슬래그와 강 등이 혼재되어 있는 제강 지금을 천공하는 데 적합하도록 굳기(Hardness)는 로크웰 A 스케일(HRA) 기준 10~14 경도를 가지며, 항절력(Transverse Rupture Strength)은 150~200㎏/㎟의 범위내의 값을 가지는 초경합금을 사용하도록 하는데, 이는 일반적인 공구강보다 경도가 떨어지며 강도가 낮은 특성을 가지는 것이다.In other words, Hardness has a hardness of 10 to 14 based on Rockwell A scale (HRA), and Transverse Rupture Strength is 150 ~ 200㎏ / to be suitable for drilling of steel slag mixed with slag and steel. A cemented carbide having a value in the range of mm 2 is to be used, which is harder and has lower strength than general tool steel.
공구용 재질로 많이 사용되는 텅스텐카바이드를 이용하여 상기 드릴팁(340)을 제작하는 경우에는 텅스텐카바이드 80~90%, 코발트 10~20%의 혼합 분말을 소결하여 제작하면 이와 유사한 특성을 나타내어 제강 지금을 천공하는데 적합하게 된다.In the case of manufacturing the drill tip 340 using tungsten carbide, which is used as a tool material, sintering of tungsten carbide 80 to 90% and cobalt 10 to 20% mixed powder shows similar characteristics. It is suitable for drilling holes.
한편, 이와 같은 상기 드릴팁(340)의 직경은 제강 지금을 분쇄하기 용이하도록 천공하기 위하여 50~300㎜ 정도가 되도록 제작하도록 하며, 직경이 다른 다수개의 드릴팁(340)을 구비하여 제강 지금의 크기에 따라 적당한 직경의 드릴팁(340)을 결착하여 사용할 수 있게 하는 것이 바람직하다.On the other hand, such a diameter of the drill tip 340 is to be manufactured so as to be about 50 ~ 300mm in order to make the steel mill now pulverized easily, and provided with a plurality of drill tips 340 of different diameters It is desirable to be able to use the drill tip 340 of the appropriate diameter depending on the size.
또한, 상기 이송실린더(330)의 최상단 제1실린더로드(331)의 외경이 상기 드릴팁(340)의 외경보다 작은 것이 좋은데, 이는 상기 드릴팁(340)이 제강 지금을 천공하면서 내부로 진입하는 경우 일정한 깊이로 천공하기 위하여 상기 이송실린더(330)가 확장하면서 상기 드릴팁(340)과 함께 내부로 진입하여야 하는 상황이 발생하기 때문이다.In addition, it is preferable that the outer diameter of the uppermost first cylinder rod 331 of the transfer cylinder 330 is smaller than the outer diameter of the drill tip 340, which is the drill tip 340 enters into the interior while drilling the steelmaking now. In this case, because the transfer cylinder 330 expands in order to drill to a certain depth, a situation arises in which the drill tip 340 needs to enter.
한편, 상기 천공드릴부(300)의 회전구동장치(310)와 실린더제어장치(320)는 상기 제어부(도면에는 미도시)에 의하여 작동이 제어되는데, 상기 제어부는 상기 지지프레임부(200)의 후판(220)이나 작업대(100) 전면 또는 측면 등 작업자가 조작하기 용이한 곳에 설치하면 된다.On the other hand, the rotary drive device 310 and the cylinder control device 320 of the drilling drill unit 300 is controlled by the control unit (not shown in the figure), the control unit of the support frame unit 200 What is necessary is just to install it in the place which an operator easy to operate, such as the back plate 220 or the front or side of the work bench 100.
상기 제어부는 제강 지금 천공 시에 작업자가 육안으로 보면서 기계적 조작에 의하여 상기 천공드릴부(300)를 직접 제어하도록 구성할 수 있고, 각종 센서 장치 등을 이용하여 제강 지금이 작업대(100)에 컨베이어 벨트 등에 의해 공급된 것을 감지하고 일정 깊이까지 천공한 후 배출하는 등 상기 천공드릴부(300)를 비롯한 장치 전체를 제어하도록 구성할 수도 있다.The control unit may be configured to directly control the drilling drill unit 300 by a mechanical operation while the operator visually during steelmaking now, using a variety of sensor devices, such as steel belt now on the worktable 100 conveyor belt It may be configured to control the entire device, including the drilling drill unit 300, such as to sense the supplied by the drill and puncture to a predetermined depth and then discharged.
즉, 제강로에서 브레이커를 이용하여 지금을 분리해내면 그 크기는 2m까지 다양하다. 따라서, 파쇄기에 넣어 파쇄를 통해 슬래그를 1차적으로 분리하여 제거하여야 하는데, 파쇄기에 넣기에 곤란할 정도로 큰 지금은 자르거나 깨트려서 크기를 줄인 후에 파쇄기에 넣는 것이 바람직하다. 다만, 다량의 금속철이 함유되어 있어 가치가 있는 지금의 경우 통상적으로 사용되는 절단기계를 사용하여 일정한 크기로 잘라내는 것이 어려우므로 특수하게 코발트가 다이아몬드팁에 일정하게 함유되어 있어 금속철까지도 쉽게 절단하거나 천공을 할 수 있는 절단기계나 드릴천공기계를 사용하여 일정한 크기로 지금을 절단하거나 직접 지금 몸체에 천공을 한 후에 브레이커를 이용하여 타공을 하여 깨트리는 방법으로 지금의 크기를 줄이는 작업을 시행한다.In other words, if a steel breaker is used to separate the current, the size varies from 2 m. Therefore, the slag is first separated and removed by crushing into the crusher, which is large enough to be difficult to put in the crusher. However, since it is difficult to cut it to a certain size using a cutter system that is commonly used because it contains a large amount of metal iron, cobalt is constantly contained in the diamond tip. Using a cutting machine or a drill drilling machine that can drill, cut the current to a certain size, or directly punch the body now, and then break it by punching with a breaker.
절단작업의 경우 지금의 크기가 300mm 정도가 되도록 잘라내는 것이 바람직하며, 천공 및 타공의 경우 천공시에는 천공 구멍의 간격을 30~40cm 정도로 하되 그 천공구명의 직경은 200mm 정도로 하는 것이 300mm크기의 지금으로 전처리 가공을 하면서 1차적으로 슬래그를 분리해내게 된다.In the case of cutting, it is desirable to cut the size so that the current size is about 300 mm, and in the case of drilling and drilling, the distance of the drilling hole should be about 30 to 40 cm, but the diameter of the drilling hole should be about 200 mm. The slag is first separated during the pretreatment process.
2. 파쇄단계(S200)2. Shredding step (S200)
파쇄단계에서는 절단이나 천공 및 타공을 통해 크기가 작아져 파쇄하기가 적당한 크기가 된 지금을 로드밀과 같은 파쇄기를 이용하여 일정한 크기로 파쇄하는 단계이다.In the shredding step, shreds are cut to a certain size by using a shredder such as a rod mill, which is reduced in size through cutting, drilling, and perforation.
파쇄단계에서는 파쇄된 지금의 크기는 0.01~300mm가 되도록 파쇄하는 것이 바람직하며, 파쇄 중에는 슬래그만이 따로 떨어져 나오는 경우도 있는데, 이는 따로 분리회수하여 슬래그만을 사용하도록 하는 것이 바람직하다.In the shredding step, it is preferable to shred the shredded size so as to be 0.01 to 300 mm, and during the shredding, only slag may fall apart, which is preferably separated and recovered to use only the slag.
3. 1차입도분리단계(S300)3. Primary particle size separation step (S300)
1차입도분리단계에서는 스크리닝을 통해 지금을 0.01~20mm, 20~300mm 크기로 분리하여 선별하게 된다. 이때 20mm 이하의 크기인 지금은 따로 분리하여 회수하고 있으며, 20~300mm 크기의 지금만을 선별하여 쇼트정제단계로 보내게 된다.In the first particle size separation step, the screen is separated into screens of 0.01 to 20 mm and 20 to 300 mm through screening. At this time, the size of 20mm or less is now separated and recovered, and only 20-300mm sized now is sent to the short purification stage.
4. 쇼트정제단계(S400)4. Short refining step (S400)
쇼트정제단계에서는 쇼트기계를 이용하여 다양한 크기의 지금의 표면에 남아 있는 슬래그 찌꺼기나 기타 오염물질을 제거하여 정제하는 단계이다.In the short purification step, the slag residue or other contaminants remaining on the surface of various sizes are purified by using a shot machine.
쇼트정제단계에서는 고압의 공기에 모래 등 연마재를 섞어 분사함으로써 금속철의 표면에 붙어서 남아 있는 슬래그나 이물질 등을 제거함으로써 2차적으로 정제를 하게 된다.In the short refining step, secondary pressure is refined by removing abrasive slag and foreign substances that adhere to the surface of metal iron by spraying sand and abrasives with high pressure air.
이때. 지금의 표면에 붙어 있던 슬래그나 이물질들은 주로 1mm 이하의 크기로 잘게 부서져 떨어지게 되며, 금속철 부분이 다량 함유된 지금은 1mm 이상의 크기로 잔존하게 된다.At this time. The slag or foreign substances attached to the surface of the present is mainly broken into pieces smaller than 1mm in size, and now containing a large amount of metal iron parts remain in size of 1mm or more.
5. 2차입도분리단계(S500)5. Secondary particle size separation step (S500)
2차입도분리단계에서는 쇼트정제단계를 거친 금속철 함유량이 높은 지금을 다양한 크기로 입도선별하는 단계이다. 이때에는 0.01~1mm, 1~300mm의 크기를 가진 지금을 선별하여 분리하게 된다.In the secondary particle size separation step, the particles having high iron content after the short refining step are screened in various sizes. At this time, it is separated by separating the now having a size of 0.01 ~ 1mm, 1 ~ 300mm.
1~300mm의 크기를 가진 지금은 금속철이 전체 지금 중량의 90% 이상을 차지하고 있어 거의 선철에 가까운 상태로 존재하며, 이러한 금속철의 함유량이 90중량% 이상인 지금은 제강에 사용되며 주로 수입에 의존하는 선철의 대체재로 재활용할 수 있어 자원의 재활용 및 철강 생산비용의 절감에 기여할 수 있다.Now, with the size of 1 ~ 300mm, metal iron now accounts for more than 90% of the total weight, and it is almost close to pig iron. Now, when the content of such metal is more than 90% by weight, it is used in steel making and mainly depends on imports. It can be recycled as an alternative to pig iron, which can contribute to the recycling of resources and the reduction of steel production costs.
한편, 1mm 이하의 지금인 입철은 별도로 모아서 다시 재활용하거나 입철 자체의 부피대비 중량비가 높기 때문에 일정한 체적을 가지는 물체의 중량비를 높이는데 사용되는 중량물 재료로 사용된다.Meanwhile, granules of less than 1 mm are used as a heavy material used to increase the weight ratio of objects having a constant volume because they are collected separately and recycled again, or because the weight ratio of the granules itself is high.
6. 비자착슬래그회수단계(S600)6. Non-settled slag recovery step (S600)
비자착슬래그회수단계(S600)는 상기 1차입도분리단계(S300) 이후에 선별되어 분리된 지금(1mm 이하의 크기를 가지는 지금은 '입철'이라고 한다) 또는 슬래그 중 0.01~20mm의 크기를 가지는 비자착 슬래그만을 따로 회수하는 단계를 말한다.The non-adhesive slag recovery step (S600) is selected after the first particle size separation step (S300) and separated (now having a size of less than 1mm) or separated from the slag having a size of 0.01 ~ 20mm of the slag It refers to the step of recovering only the non-settled slag.
비자착슬래그회수단계는 상세하게는 상기 1차입도분리단계에서 선별되어 분리된 지금 중 0.01~20mm 크기를 가지는 지금 또는 슬래그를 분쇄하는 회수슬래그분쇄단계와 상기 회수슬래그분쇄단계를 통해 분쇄된 회수슬래그 및 회수지금을 자력선별기를 이용하여 0.01~20mm의 크기를 가지는 비자착슬래그만을 별도로 분리하여 회수하는 자력선별단계로 구성된다.The non-adhesive slag recovery step is a recovery slag crushed through the recovery slag grinding step and the recovery slag grinding step having a size of 0.01 ~ 20mm of the now selected and separated in the primary particle size separation step and the recovery slag grinding step And a magnetic screening step of separately recovering and recovering only the non-attached slag having a size of 0.01 to 20 mm using a magnetic screening device.
회수슬래그분쇄단계은 볼밀을 사용하여 시행되는 것이 바람직하며, 자력선별단계는 자석이 장착된 드럼을 이용하여 선별하는 것이 바람직하다.The recovery slag grinding step is preferably performed using a ball mill, and the magnetic force selection step is preferably selected using a drum equipped with a magnet.
따라서, 비자착슬래그로서 그 크기가 20mm 이하인 것들은 별도로 모아져 호안블럭을 제조하는데 이용되며, 20mm 이하의 크기를 가진 자착 지금인 경우에는 다시 스크리닝을 통해 1mm 이상인 것만을 따로 선별하여 제강원료나 중량 증가용 재료로 사용하는 것이 바람직하다.Therefore, the non-slag slag having a size of 20mm or less are collected separately and used to manufacture a shelter block, and in the case of self-adhesives having a size of 20mm or less, only screening of 1mm or more is separately selected through screening for steelmaking raw materials or weight increase. It is preferable to use it as a material.
도 5는 본 발명에 의해 정제된 금속철의 함유량이 90중량% 이상인 지금에 함유되어 있던 황과 인의 함유량을 측정한 시험성적서를 도시한 것이다.FIG. 5 shows a test report which measures the content of sulfur and phosphorus contained in the present in which the content of the metal iron refined by the present invention is 90% by weight or more.
본 발명에 의해 정제된 금속철의 함유량이 90중량% 이상인 지금을 한국생산기술연구소에 의뢰하여 선철의 대체재로 사용할 수 있는지 여부를 확인하기 위해 지금에 함유된 성분들에 대한 중량%를 확인하기 위하여 테스트를 하였다.In order to check the weight percentage of the components contained in the present invention in order to check whether the content of the metal iron refined by the present invention is 90% by weight or more can be used as a substitute for pig iron. Test was made.
시험방법은 KS D1804 : 2003-C, 1805 : 2003-Si, 1803 : 2003-S, 1802 : 2001-P(1CP) Titrimetry(K2Cr2O7)-Fe로 하였다.Test methods were KS D1804: 2003-C, 1805: 2003-Si, 1803: 2003-S, 1802: 2001-P (1CP) Titrimetry (K2Cr2O7) -Fe.
일반적으로 선철로 사용하기 위해서는 함유된 황의 함유량이 0.05중량% 이하이어야 하며, 인의 함유량은 0.15중량% 이하이어야 한다. 하지만 통상적인 종래의 지금 정제방법으로는 선철을 대체하기 위한 재질로 사용할 수 없는 정도로 황은 0.1~3.7중량%, 인은 0.7~1중량%나 함유되어 있어 선철 대체재로 바로 사용할 수 없었고 다른 추가공정을 거쳐 황이나 인의 함유량을 떨어트린 후에 사용할 수 밖에 없었다.In general, in order to use pig iron, the content of sulfur contained should be 0.05% by weight or less, and the content of phosphorus should be 0.15% by weight or less. However, in the conventional conventional refining method, sulfur is contained in an amount of 0.1 to 3.7% by weight and phosphorus is contained in an amount of 0.7 to 1% by weight so that it cannot be used as a material for replacing pig iron. After dropping the content of sulfur and phosphorus, it had to be used.
그러나, 본 발명에 의한 정제된 금속철의 함유량이 90중량% 이상인 지금에 함유되어 있는 황이나 인의 함유량을 보면 황(S)은 0.027중량%, 인(P)는 0.11중량%로서 충분히 선철을 대체할 수 있는 대체재로서 활용할 수 있는 기준을 통과하였음을 도 5에 도시된 시험성적서의 시험결과로부터 확인할 수 있었다.However, when the content of sulfur or phosphorus contained in the refined metal iron content of the present invention is 90% by weight or more, sulfur (S) is 0.027% by weight and phosphorus (P) is 0.11% by weight, which is sufficient to replace pig iron. It was confirmed from the test results of the test report shown in Figure 5 that the criteria that can be used as a substitute material can be passed.
이상에서는 본 발명에 대한 기술사상을 첨부 도면과 함께 서술하였지만 이는 본 발명의 바람직한 실시예를 예시적으로 설명한 것이지 본 발명을 한정하는 것은 아니다. 또한 본 발명이 속하는 기술분야에서 통상의 지식을 가진 이라면 누구나 본 발명의 기술적 사상의 범주를 이탈하지 않는 범위 내에서 다양한 변형 및 모방이 가능함은 명백한 사실이다.In the above description, the technical idea of the present invention has been described with the accompanying drawings. However, the present invention has been described by way of example and is not intended to limit the present invention. In addition, it is obvious that any person having ordinary skill in the art to which the present invention pertains can make various modifications and imitations without departing from the scope of the technical idea of the present invention.

Claims (5)

  1. 다이아몬드 팁이 장착된 절단기를 이용하여 지금을 절단하거나 로크웰 A스케일 기준 10~14의 경도와 150~200kg/mm2의 항절력을 가지며 50~300mm의 직경을 가지는 초경합금 재질로 이루어지는 다이아몬드 드릴팁이 장착된 제강 지금 천공용 드릴 장치로 천공을 하고 브레이커를 이용하여 타공을 함으로써 지금을 일정한 크기로 줄이는 지금전처리가공단계;Cutting now using a cutter with diamond tip or diamond drill tip made of cemented carbide material with a hardness of 10 to 14 based on Rockwell A scale and a drag force of 150 to 200 kg / mm 2 and a diameter of 50 to 300 mm The steel pre-treatment step of now drilling to reduce the present size to a certain size by drilling with a drill device for drilling and then using a breaker;
    상기 지금전처리가공단계를 거친 지금을 0.01~300mm 크기로 파쇄하는 파쇄단계;Shredding step of shredding the now through the now pre-processing step to 0.01 ~ 300mm size;
    상기 파쇄단계를 거친 지금을 0.01~20mm, 20~300mm의 크기로 각각 선별하여 분리하는 1차입도분리단계;A primary particle size separation step of separating and separating each of the now subjected to the crushing step into a size of 0.01 to 20 mm and 20 to 300 mm;
    1차입도분리를 거친 지금을 쇼트처리하여 정제하는 쇼트정제단계; 및A short purification step of purifying by short-processing the now undergoing primary particle size separation; And
    쇼트정제단계를 거친 지금을 다시 0.01~1mm, 1~300mm의 크기로 각각 분리하여 선별하는 2차입도분리단계를 포함하는 것을 특징으로 하는 지금으로부터 금속철의 정제 회수방법.Purifying and recovering metal iron from now characterized in that it comprises a secondary particle size separation step of separating and sorting each of the now passed through the short purification step to the size of 0.01 ~ 1mm, 1 ~ 300mm.
  2. 제1항에서,In claim 1,
    상기 1차입도분리단계와 상기 2차입도분리단계에서는 스크린 장치를 사용하여 스크리닝을 통해 시행되는 것을 특징으로 하는 지금으로부터 금속철의 정제 회수방법.In the first particle size separation step and the second particle size separation step, the method of refining and recovering iron from a metal, which is carried out through screening using a screen device.
  3. 제1항 또는 제2항 중 어느 한 항에서,The method of claim 1, wherein
    상기 1차입도분리단계 이후에는 선별되어 분리된 지금 중 0.01~20mm의 크기를 가지는 비자착 슬래그만을 따로 회수하는 비자착슬래그회수단계가 더 포함되는 것을 특징으로 하는 지금으로부터 금속철의 정제 회수방법.After the primary particle size separation step of recovering the metal iron from the now characterized in that it further comprises a non-adhesive slag recovery step of recovering only the non-adhesive slag having a size of 0.01 ~ 20mm separated and separated.
  4. 제3항에서,In claim 3,
    상기 비자착슬래그회수단계는,The non-settled slag recovery step,
    상기 1차입도분리단계에서 선별되어 분리된 지금 또는 슬래그 중 0.01~20mm 크기를 가지는 지금을 분쇄하는 회수슬래그분쇄단계; 및A recovery slag crushing step of pulverizing the now having a size of 0.01 ~ 20mm of the now or slag selected and separated in the primary particle size separation step; And
    상기 회수슬래그분쇄단계를 통해 분쇄된 회수지금 또는 회수슬래그를 자력선별기를 이용하여 0.01~20mm의 크기를 가지는 비자착슬래그만을 별도로 분리하여 회수하는 자력선별단계로 구성되는 것을 특징으로 하는 지금으로부터 금속철의 정제 회수방법.Metal iron from the now characterized in that consisting of a magnetic separation step of separating and recovering only the non-fixed slag having a size of 0.01 ~ 20mm by using a magnetic separator to recover the recovered now or recovered slag crushed through the recovery slag grinding step Tablet recovery method.
  5. 제4항에서,In claim 4,
    상기 회수슬래그분쇄단계에서는 볼밀을 사용하여 시행되는 것을 특징으로 하는 지금으로부터 금속철의 정제회수방법.The recovery slag grinding step of recovering metal iron from now characterized in that it is carried out using a ball mill.
PCT/KR2014/006277 2014-07-11 2014-07-11 Method for refining and recovering metal iron from base metal WO2016006743A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201480081916.2A CN107075609B (en) 2014-07-11 2014-07-11 The method for being refined from parent metal and recycling metallic iron
PCT/KR2014/006277 WO2016006743A1 (en) 2014-07-11 2014-07-11 Method for refining and recovering metal iron from base metal

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/KR2014/006277 WO2016006743A1 (en) 2014-07-11 2014-07-11 Method for refining and recovering metal iron from base metal

Publications (1)

Publication Number Publication Date
WO2016006743A1 true WO2016006743A1 (en) 2016-01-14

Family

ID=55064364

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/KR2014/006277 WO2016006743A1 (en) 2014-07-11 2014-07-11 Method for refining and recovering metal iron from base metal

Country Status (2)

Country Link
CN (1) CN107075609B (en)
WO (1) WO2016006743A1 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100369432B1 (en) * 2002-08-02 2003-01-24 주식회사 한국종합기술개발공사 manufacture method of aggregate using steel slag and device thereof
KR100874758B1 (en) * 2007-02-23 2008-12-19 이화다이아몬드공업 주식회사 Cutting tool for cutting tool, manufacturing method of cutting tip and cutting tool
KR100900394B1 (en) * 2007-12-21 2009-06-02 주식회사 포스코 Increasing recovery of magnetic metal from stainless steel slag
KR20100060572A (en) * 2008-11-27 2010-06-07 주식회사 포스코 Recovering method for slag which is not magnetically recovered, high specific gravity materials manufactured from the same and manufacturing method for the high specific gravity materials
KR101164448B1 (en) * 2011-12-16 2012-07-12 김부환 Purifying process of metal iron from base metal

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100369432B1 (en) * 2002-08-02 2003-01-24 주식회사 한국종합기술개발공사 manufacture method of aggregate using steel slag and device thereof
KR100874758B1 (en) * 2007-02-23 2008-12-19 이화다이아몬드공업 주식회사 Cutting tool for cutting tool, manufacturing method of cutting tip and cutting tool
KR100900394B1 (en) * 2007-12-21 2009-06-02 주식회사 포스코 Increasing recovery of magnetic metal from stainless steel slag
KR20100060572A (en) * 2008-11-27 2010-06-07 주식회사 포스코 Recovering method for slag which is not magnetically recovered, high specific gravity materials manufactured from the same and manufacturing method for the high specific gravity materials
KR101164448B1 (en) * 2011-12-16 2012-07-12 김부환 Purifying process of metal iron from base metal

Also Published As

Publication number Publication date
CN107075609B (en) 2019-06-25
CN107075609A (en) 2017-08-18

Similar Documents

Publication Publication Date Title
JP4823175B2 (en) Incineration ash treatment system
Gill Materials beneficiation
CN108325738B (en) Step recovery method for metal aluminum in aluminum ash
KR101109824B1 (en) Use of liquid crystal displays and method for the use thereof
WO2015060634A1 (en) Apparatus for recycling waste raw material
JP4017403B2 (en) Sand making system
WO2016006743A1 (en) Method for refining and recovering metal iron from base metal
JP2019065374A (en) Noble metal recovery method from incineration ash
RU2358027C1 (en) Method of processing final slag
JP2000301128A (en) Method and apparatus for recycling incineration ash of fluidized bed incinerator and incombustible material residue at bottom of gasification furnace of gasifying/ melting furnace
CN202516839U (en) Furnace slag treatment device
CN102531420B (en) Slag treatment process and device
KR101164448B1 (en) Purifying process of metal iron from base metal
CN115594432B (en) Coal gangue ultrafine powder processing production equipment system replacing fly ash and processing method thereof
KR101188145B1 (en) Drill apparatus for boring skull of molten-steel
JPS62164835A (en) Apparatus and method for recovering re-utilizable metal or non-ferrous metal from calcined waste
CN112237987B (en) Method for improving recovery rate of magnetic metal in household garbage incinerator slag
CN219291525U (en) Construction waste recovery device
McIvor High pressure grinding rolls––a review
CN220215276U (en) Efficient and energy-saving steel slag magnetic separation treatment system
CN211586921U (en) Calcium carbonate reducing mechanism
CN220882175U (en) Device for dismantling expansion sleeve between large arm and grinding roller assembly of raw material vertical mill
CN111558446B (en) Impact crusher for mineral separation in mining machinery
CN217221905U (en) Novel environmental protection elephant trunk de-ironing separator
JP4411631B2 (en) Industrial waste recycling and collection method using shot blasting and industrial waste recycling and recovery equipment used in the method

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 14897343

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 14897343

Country of ref document: EP

Kind code of ref document: A1