WO2016001956A1 - Hot water storage tank unit, hot water storage-type water heater, and method for installing alternative temperature sensor in hot water storage unit - Google Patents

Hot water storage tank unit, hot water storage-type water heater, and method for installing alternative temperature sensor in hot water storage unit Download PDF

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Publication number
WO2016001956A1
WO2016001956A1 PCT/JP2014/067302 JP2014067302W WO2016001956A1 WO 2016001956 A1 WO2016001956 A1 WO 2016001956A1 JP 2014067302 W JP2014067302 W JP 2014067302W WO 2016001956 A1 WO2016001956 A1 WO 2016001956A1
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Prior art keywords
hot water
water storage
temperature sensor
storage tank
heat insulating
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PCT/JP2014/067302
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French (fr)
Japanese (ja)
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伏木 隆之
島崎 幸治
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日立アプライアンス株式会社
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Priority to PCT/JP2014/067302 priority Critical patent/WO2016001956A1/en
Priority to JP2016530683A priority patent/JP6416902B2/en
Publication of WO2016001956A1 publication Critical patent/WO2016001956A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details

Definitions

  • the present invention relates to a hot water storage type water heater.
  • the hot water storage type water heater disclosed in Patent Document 1 is “If the temperature thermistor arranged approximately evenly in the height direction of the hot water storage tank is defective and must be replaced, the hot water storage tank is located on the rear side of the housing. The thermistor was difficult to handle due to the fact that the thermistor was placed in the same position (paragraph 0006 of the same document), "In this way, when replacing the thermistor, a very complicated work process had to be performed. It should be noted that in the heat insulating material made of glass wool, styrene, etc., it was possible to cut out partly in the vicinity of the thermistor installation location, but the vacuum heat insulating material was formed by forming a vacuum layer inside it.
  • a hot water storage tank a plurality of temperature thermistors arranged in the height direction of the hot water storage tank, a vacuum heat insulating material covering a side surface portion of the hot water storage tank, a heat insulating material for the ceiling and the bottom of the hot water storage tank.
  • a communication heat insulating material that is formed of a material different from the material that constitutes the vacuum heat insulating material and that has a take-out portion that covers the temperature thermistor. The configuration is adopted.
  • the extraction part 46 may enhance the heat retention effect as a structure in which one or more heat insulating materials of the same material as the communication heat insulating material 45 are packed, as shown in FIG. Alternatively, it may be configured to be openable and closable, and any configuration other than the above may be used as long as it covers the temperature thermistor 40 (paragraph 0028 of the same document).
  • styrene, glass wool or the like instead of the heat insulating material, even if the temperature thermistor 40 and the extraction portion 46 come into contact with each other, the performance is not affected, and it is possible to prevent the heat insulating effect from being lowered due to the tearing of the vacuum heat insulating material. Document paragraph 0031) ".
  • the “outlet portion” is formed by packing the heat insulating material of the same material into the gap of the continuous heat insulating material such as styrene or glass wool or opening and closing it.
  • the defective temperature thermistor (defective temperature sensor) can be exchanged from the “extraction section”.
  • Patent Document 2 As shown in FIGS. 6 to 8 and the like of the same document, a sheet metal opening 15c is provided in advance in the sheet metal member 14, and the cut heat insulating material 17c is taken out from the sheet metal opening 15c. After that, a hot water supply apparatus to which a replacement thermistor 25c used instead of the thermistor 20c is attached is disclosed.
  • the “outlet portion” is formed by packing the heat insulating material of the same material into the space of the continuous heat insulating material such as polystyrene or glass wool. That is, it is described in Patent Document 1 in the case where styrene, glass wool or the like is used for the heat insulating material, which can be performed separately from the mounting process of the communication heat insulating material to the hot water storage tank and the mounting process of the “extraction portion”.
  • the “extraction part” can be formed by the method.
  • the present invention provides a hot water storage type hot water heater in which a foam heat insulating material is formed by injecting a liquid as a heat insulating material around a hot water storage tank to improve the heat insulating performance of the hot water storage tank and to easily replace a defective temperature sensor.
  • An object of the present invention is to provide a hot water storage type water heater that can achieve both heat insulation and maintainability.
  • a hot water storage tank for storing hot water for storing hot water
  • a temperature sensor provided outside the hot water storage tank
  • a case surrounding the hot water storage tank and a space between the hot water storage tank and the case.
  • the foaming heat insulating material in the vicinity of the temperature sensor, and the bonding strength between the hot water storage tank and the foam heat insulating material in the vicinity of the temperature sensor also weakened.
  • a hot water storage tank for storing hot water for storing hot water
  • a temperature sensor provided outside the hot water storage tank
  • a case surrounding the hot water storage tank, the hot water storage tank, and the A foam heat insulating material filled between cases, and a bonding force between the hot water storage tank and the foamed heat insulating material in the vicinity of the temperature sensor is that of the hot water storage tank and the foamed heat insulating material other than in the vicinity of the temperature sensor.
  • a fourth step of covering the alternative temperature sensor with an alternative foam insulation, and a fifth step of fixing the alternative foam insulation with a fixing tape for storing hot water
  • a temperature sensor provided outside the hot water storage tank
  • the hot water storage type water heater 70 of the present embodiment is composed of a heat pump unit 140 that boils hot water, and a hot water storage tank unit 1 that stores boiled hot water and supplies hot water to a general hot water or a bathtub. Both units are controlled in accordance with an instruction given to the control device 155 from the remote controller 141 provided in the kitchen or bathroom.
  • a compressor 142 Inside the heat pump unit 140, a compressor 142, a water-refrigerant heat exchanger 143, an expansion valve 144, and an air-side heat exchanger 145 are housed, and these are connected by a refrigerant pipe to form a heat pump cycle.
  • a hot water storage tank 2 a mixing valve 146, a three-way valve 147, an electromagnetic valve 149, a pressure reducing valve 150, a relief valve 151, a pump 152, and a heat exchanger 153 are accommodated in the tank unit 1.
  • Temperature sensors 8 (8a to 8e) are provided on the surface of the hot water storage tank 2 substantially uniformly in the height direction, and details thereof will be described later.
  • FIG. 9 illustrates the internal structure of both units. However, as long as a heat insulating material such as hard polyurethane foam heat insulating material is used as the heat insulating material of the hot water storage tank 2, the hot water storage tank unit 1 and the heat pump unit 140 of other structures are used. May be used.
  • a heat insulating material such as hard polyurethane foam heat insulating material
  • a hot water storage tank unit 1 includes a hot water storage tank 2 for storing hot water, an interior body 6 and an exterior body 7 (upper surface exterior body 71, front exterior body) constituting a steel case surrounding the hot water storage tank 2. 72, a left exterior body 73, a right exterior body 74, a back exterior body 75, and a bottom exterior body 76).
  • the interior body 6 can be exposed by removing the front exterior body 72.
  • the upper surface exterior body 71, the left surface exterior body 73, the right surface exterior body 74, the back surface exterior body 75, and the bottom surface exterior body 76 are illustrated as planar steel plates, but these are curved surfaces that protrude outwardly. A shaped steel plate may be used.
  • the hot water storage tank 2 is configured by combining stainless steel hemispheres at the upper and lower parts of a stainless steel cylinder, and a part of the hot water storage tank 2 is covered with a vacuum heat insulating material 3 (first heat insulating material). Further, in the space between the hot water storage tank 2 and the interior body 6 or the exterior body 7, the liquid urethane injected from the inlet of the interior body 6 (not shown) is foamed, and the hard polyurethane foam heat insulating material 4 (second heat insulating material) is formed.
  • the hot water storage tank 2 is insulated by a vacuum heat insulating material 3 (first heat insulating material) and a hard polyurethane foam heat insulating material 4 (second heat insulating material).
  • the hot water storage unit 1 provided with both the vacuum heat insulating material 3 (first heat insulating material) and the hard polyurethane foam heat insulating material 4 (second heat insulating material) is illustrated here, the vacuum heat insulating material 3 (first heat insulating material) is illustrated. ) May be omitted.
  • the rigid polyurethane foam heat insulating material 4 (second heat insulating material) is not filled between the front exterior body 72 and the internal body 6, and a mixing valve 146, a control device 155, etc. (not shown) are arranged in this space. Has been.
  • the temperature sensors 8 (8a to 8e) are fixed to the height 2a to 2e of the hot water storage tank 2 with heat-resistant tapes 82 such as aluminum tape at substantially equal intervals.
  • the temperature sensor 8 is arranged vertically, but may be arranged horizontally.
  • the output signals of these temperature sensors 8 (8a to 8e) are input to the control device 155 via the signal lines 81 (81a to 81e), and the hot water of each height in the hot water storage tank 2 is supplied. The temperature is detected.
  • the temperature sensor 8 since the temperature sensor 8 is buried in the hard polyurethane foam heat insulating material 4 (second heat insulating material) and the outlet of the temperature sensor 8 is not provided, the temperature sensor 8 and other parts are also located in the vicinity. Similarly, high thermal insulation performance is ensured.
  • the surface of the interior body 6 has a plurality of lattice-shaped grooves 61 at positions corresponding to the respective temperature sensors 8, and the interior body pieces are disposed inside each lattice-shaped groove 61. 62 is formed.
  • Each interior body piece 62 is larger than the temperature sensor 8, and an installation space for one temperature sensor is secured corresponding to one interior body piece 62.
  • three interior body pieces 62 are provided at each height 2a to 2e, and three temperature sensor installation spaces are prepared for each height.
  • a temperature sensor position is shown using a circular groove
  • the opening of the interior body 6 is closed with the fixing tape 5
  • the signal line 91 of the temperature sensor 9 is connected to the control device 155.
  • FIG. 2 is a perspective perspective view of FIG. 2
  • FIG. 3 is a cross-sectional view taken along the line AA of FIG. 2.
  • FIG. 3 shows a state after the alternative temperature sensor 9 is attached by the above-described method.
  • the temperature sensors 9 are added next to all the temperature sensors 8 is shown, but an alternative temperature sensor 9 may be provided only for the failed temperature sensor 8.
  • the procedure for installing the alternative temperature sensor 9 next to the failed temperature sensor 8 will be described in detail with reference to FIG.
  • the hard polyurethane foam heat insulating material 4 (second heat insulating material) below the groove 61 is cut (FIG. 4A).
  • the protective sheet 21 is attached to the surface of the hot water storage tank 2, it is possible to suppress the hot water storage tank 2 from being damaged when the hard polyurethane foam heat insulating material 4 (second heat insulating material) is cut.
  • both the trimmed interior body piece 62 and the hard polyurethane foam heat insulating material 4a are removed (FIG. 4B).
  • the bonding force between the hard polyurethane foam heat insulating material 4a and the protective sheet 21 is made weaker than the bonding force between the protective sheet 21 and the hot water storage tank 2, the operator can damage the hot water storage tank 2.
  • the hard polyurethane foam heat insulating material 4a can be easily removed.
  • the bonding force between the hard polyurethane foam heat insulating material 4a and the protective sheet 21 may be made stronger than the bonding force between the protective sheet and the hot water storage tank 2.
  • the protective sheet 21 when removing the hard polyurethane foam heat insulating material 4a, the protective sheet 21 can also be removed collectively, and the surface of the hot water storage tank 2 where the hard polyurethane foam heat insulating material does not remain can be exposed.
  • an alternative temperature sensor 9 is installed on the protective sheet 21 and fixed with heat-resistant tape 92 (FIG. 4C). Thereafter, a block-like hard polyurethane foam heat insulating material 41 (third heat insulating material) is inserted (FIG. 4 (d)). Finally, the opening of the interior body 6 is closed with the fixing tape 5, and the block-shaped hard polyurethane foam heat insulating material is filled. After 41 (third heat insulating material) is fixed (FIG. 4E), the signal line 91 of the temperature sensor 9 is connected to the control device 155 instead of the signal line 81 of the temperature sensor 8.
  • FIG.4 (d) although the example which attaches block-shaped hard polyurethane foam heat insulating material 41 (3rd heat insulating material) was shown, it replaces with this and it is made to foam by spraying liquid urethane, and hard polyurethane foam heat insulating material. 41 (third heat insulating material) may be formed.
  • 41 third heat insulating material
  • gap around the temperature sensor 9 can be made smaller, and the heat insulation of the temperature sensor 9 vicinity can be made higher.
  • the temperature of the hot water in the hot water storage tank 2 can be measured by the temperature sensor 9 instead of the failed temperature sensor 8, and the vicinity of the temperature sensor 9 is also an alternative. Since it is insulated by the hard polyurethane foam heat insulating material 41 (third heat insulating material), even after the temperature sensor 9 is added, the heat insulating performance equivalent to the original can be ensured.
  • FIG. 5 a method for cutting the rigid polyurethane foam heat insulating material 4 (second heat insulating material) shown in FIG. 4A will be described in detail.
  • Fig.5 (a) in a present Example, it cuts into the interior body 6 and the hard polyurethane foam heat insulating material 4 (2nd heat insulating material) using the extraction jig
  • the extraction jig 40 has a blade having a shape matching the groove 61, that is, a blade having a shape suitable for cutting out the hard polyurethane foam heat insulating material 4a larger than the temperature sensor.
  • the interior body piece 62 divided by the lattice-like grooves 61 is cut out, and at the same time, the rigid polyurethane foam insulation material 4 (second insulation material) has substantially the same shape as the interior body piece 62.
  • the interior body 6 having the grid-like grooves 61 is shown in FIG. 1 and the like, when a groove having a different shape is used, an extraction jig 40 that matches the shape may be used.
  • the shape of the blade of the take-out jig 40 may be circular.
  • the internal body piece 62 and the hard polyurethane foam heat insulating material 4 (second heat insulating material) can be cut out by rotating the take-out jig 40.
  • a hot water storage type water heater having both maintainability can be obtained.
  • the temperature sensor has been described as an example. However, when replacing another sensor embedded in the hard polyurethane foam heat insulating material 4 (second heat insulating material), such as a pressure sensor or a capacitance sensor. A similar method may be used.
  • the interior body piece 62 is divided by the groove 61.
  • the interior body piece 62 may be separated by a slit.
  • the slit By using the slit, compared with the case of using the groove 61, the distance that the steel plate must be cut can be shortened, and therefore the force required for the cutting operation can be further reduced.
  • Example 2 a hot water storage type water heater of Example 2 will be described with reference to FIG. The description of the same points as those of the hot water storage type water heater of Example 1 will be omitted.
  • the mounting position of the alternative temperature sensor 9 is specified by the grid-shaped groove 61.
  • the mounting position is not indicated by the grid-shaped groove 61, and the vicinity of the temperature sensor 8 (for example, An alternative temperature sensor 9 is attached at an arbitrary position within 30 cm in the vertical direction.
  • the alternative temperature sensor 9 cannot be attached by the method mentioned above to the location where the hot water storage tank 2 is covered with the vacuum heat insulating material 3 (first heat insulating material), the surface of the interior body 6 has an alternative temperature. It is desirable to attach a mark such as a character or a figure indicating a place where the sensor 9 may be attached. Needless to say, it is optimal to attach the temperature sensor 9 at the same height as the temperature sensor 8.
  • the take-out jig 40 is pressed against the temperature sensor 8 in the vicinity of the lattice-shaped groove 61, and the interior body piece 62 and the rigid polyurethane foam heat insulating material 4 a having a desired size are attached. Cut out (FIG. 6A). Since the work after FIG.6 (b) is the same as that after FIG.4 (b), the overlapping description is abbreviate
  • the protective sheet 21 like Example 1 is not provided on the surface of the hot water storage tank 2, if it is set as the structure which provides the protective sheet 21 similarly to FIG. 4, the hard polyurethane foam heat insulating material 4a cut off will be provided. Easy to take out.
  • the alternative temperature sensor 9 can be attached at an arbitrary position where the operation is easy, the work efficiency of installing the alternative temperature sensor 9 can be further increased.
  • Example 3 the hot water storage type water heater of Example 3 will be described with reference to FIG. The description of the same points as those of the hot water storage type water heater of Example 1 will be omitted.
  • the alternative temperature sensor 9 is provided next to the temperature sensor 8, but in this embodiment, the temperature sensor 8 is removed and the alternative temperature sensor 9 is installed at the same position.
  • the position of the temperature sensor 8 is indicated by a lattice-like groove 61, the take-out jig 40 is pressed here, and an interior body piece 62 and a rigid polyurethane having a desired size are pressed.
  • the foam heat insulating material 4a is cut out (FIG. 7A).
  • the signal line 81 of the temperature sensor 8 is also disconnected.
  • the failed temperature sensor 8 together with the interior piece 62 and the hard polyurethane foam heat insulating material 4a is removed (FIG. 7B), an alternative temperature sensor 9 is attached at the same position, and fixed with heat-resistant tape 92 (FIG. 7 ( c)). Since the work after the replacement temperature sensor 9 is attached (FIGS.
  • the alternative temperature sensor 9 since the alternative temperature sensor 9 is attached at the same position as the temperature sensor 8, the portion other than the place where the temperature sensor 8 was originally installed is not cut off. That is, the vacuum heat insulating material 3 (first heat insulating material) installed avoiding the installation location of the temperature sensor 8 is not damaged when the alternative temperature sensor 9 is installed.
  • Example 4 a hot water storage type water heater of Example 4 will be described with reference to FIG. The description of the same points as those of the hot water storage type water heater of the third embodiment will be omitted.
  • the position of the temperature sensor 8 is indicated by a grid-like groove, but in this embodiment, the position of the temperature sensor 8 is indicated by other marks (characters, marks, etc.).
  • the lattice-shaped grooves 61 are not provided, but the position of the temperature sensor 8 is indicated by other marks, and the take-out jig 40 is pressed to a desired position.
  • the large-sized interior body piece 62 and the hard polyurethane foam heat insulating material 4a are cut out (FIG. 8A).
  • the signal line 81 of the temperature sensor 8 is also disconnected.
  • the failed temperature sensor 8 together with the interior piece 62 and the hard polyurethane foam heat insulating material 4a is removed (FIG. 8B), an alternative temperature sensor 9 is attached at the same position, and fixed with heat-resistant tape 92 (FIG. 8 ( c)). Since the work after attaching the alternative temperature sensor 9 is the same as that shown in FIGS. 7D and 7E, the duplicated explanation is omitted.
  • the groove 61 can be omitted, so that the design properties of the interior body 6 can be further improved.
  • Hot water storage type water heater 1: Hot water storage tank unit, 140: Heat pump unit, 141: Remote control, 155: Control device
  • 2: Hot water storage tank 6: Interior body, 61: Groove, 62: Interior body piece, 7: Exterior Body, 3: vacuum heat insulating material (first heat insulating material), 4: hard polyurethane foam heat insulating material (second heat insulating material), 41: hard polyurethane foam heat insulating material (third heat insulating material), 5: fixing tape, 8, 9 : Temperature sensor, 81, 92: Signal line, 82, 92: Heat-resistant tape, 40: Extraction jig

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Details Of Fluid Heaters (AREA)
  • Heat-Pump Type And Storage Water Heaters (AREA)

Abstract

In hot water storage units of conventional hot water storage-type water heaters, a takeout portion is formed in a heat insulating material, and a defective temperature sensor can be replaced from the takeout portion. However, if the takeout portion is provided, a heat leak occurs therefrom, and therefore the provision of the takeout portion is undesirable in terms of heat insulation. The purpose of the present invention is to provide a hot water storage-type water heater which achieves both a heat insulating property and maintainability. To achieve this purpose, this hot water storage unit comprises a hot water storage tank that stores hot water, a temperature sensor provided outside the hot water storage tank, a case that surrounds the hot water storage tank, and a foam heat insulating material filled between the hot water storage tank and the case, and bonding force between the hot water storage tank and the foam heat insulating material in the vicinity of the temperature sensor is made weaker than bonding force between the hot water storage tank and the foam heat insulating material outside the vicinity of the temperature sensor.

Description

貯湯タンクユニット、貯湯式給湯機、および、貯湯ユニットへの代替温度センサの設置方法Hot water storage tank unit, hot water storage type water heater, and installation method of alternative temperature sensor in hot water storage unit
 本発明は、貯湯式給湯機に関するものである。 The present invention relates to a hot water storage type water heater.
 特許文献1に記載の貯湯式給湯機は、「貯湯タンクの高さ方向に略均等に配置されている温度サーミスタが不良となり交換を行なわなければならない場合には、貯湯タンクが筐体の後ろ側に配置されているため配管類が邪魔となり、サーミスタが取り扱いづらくなっていた。(同文献段落0006)」、「このように、サーミスタの交換に際しては極めて複雑な作業工程を行わなければならなかった。なお、ガラスウールやスチロール等を材質とする断熱材ではサーミスタ設置箇所近傍に切り込みを入れて部分的に取り出すことも可能であったが、真空断熱材はその内部に真空層を形成することによって保温力を保っているものであり、真空断熱材自体に切り込みを入れることはできない。(同文献の段落0007)」という課題を解決するため、「・・・貯湯タンクと、前記貯湯タンクの高さ方向に複数配置された温度サーミスタと、前記貯湯タンクの側面部分を覆う真空断熱材と、前記貯湯タンクの天井部断熱材と底部断熱材とを連通し、前記貯湯タンクを覆い、真空断熱材を構成する材質と異なる材質から形成され、かつ、前記温度サーミスタを覆う取出部を設けた連通断熱材とを備え(同文献段落0008)」た構成を採用している。 The hot water storage type water heater disclosed in Patent Document 1 is “If the temperature thermistor arranged approximately evenly in the height direction of the hot water storage tank is defective and must be replaced, the hot water storage tank is located on the rear side of the housing. The thermistor was difficult to handle due to the fact that the thermistor was placed in the same position (paragraph 0006 of the same document), "In this way, when replacing the thermistor, a very complicated work process had to be performed. It should be noted that in the heat insulating material made of glass wool, styrene, etc., it was possible to cut out partly in the vicinity of the thermistor installation location, but the vacuum heat insulating material was formed by forming a vacuum layer inside it. The heat insulation power is maintained, and the vacuum heat insulating material itself cannot be cut (paragraph 0007 of the same document). Therefore, "... a hot water storage tank, a plurality of temperature thermistors arranged in the height direction of the hot water storage tank, a vacuum heat insulating material covering a side surface portion of the hot water storage tank, a heat insulating material for the ceiling and the bottom of the hot water storage tank. A communication heat insulating material that is formed of a material different from the material that constitutes the vacuum heat insulating material and that has a take-out portion that covers the temperature thermistor. The configuration is adopted.
 また、この「取出部」の詳細として、「取出部46は図4に示したように、連通断熱材45と同じ材質の断熱材を単数または複数詰め込む構成として保温効果を高めても良いし、あるいは開閉自在となる構成としてもよく、温度サーミスタ40を覆うような構成であれば上記以外の構成であってもよい。(同文献段落0028)」と説明され、「また、取出部46を真空断熱材でなくスチロールやガラスウール等とすることによって、温度サーミスタ40と取出部46が接触しても性能に影響がなく、真空断熱材の破れにより断熱効果が低下することを防止できる。(同文献段落0031)」と説明されている。 In addition, as the details of the “extraction part”, “the extraction part 46 may enhance the heat retention effect as a structure in which one or more heat insulating materials of the same material as the communication heat insulating material 45 are packed, as shown in FIG. Alternatively, it may be configured to be openable and closable, and any configuration other than the above may be used as long as it covers the temperature thermistor 40 (paragraph 0028 of the same document). By using styrene, glass wool or the like instead of the heat insulating material, even if the temperature thermistor 40 and the extraction portion 46 come into contact with each other, the performance is not affected, and it is possible to prevent the heat insulating effect from being lowered due to the tearing of the vacuum heat insulating material. Document paragraph 0031) ".
 すなわち、特許文献1の貯湯式給湯機では、スチロールやガラスウール等の連通断熱材の空隙に同材質の断熱材を詰め込んだり開閉自在に設けたりすることで「取出部」を形成し、この「取出部」から不良温度サーミスタ(不良温度センサ)を交換できるようにしていた。 That is, in the hot water storage type hot water heater of Patent Document 1, the “outlet portion” is formed by packing the heat insulating material of the same material into the gap of the continuous heat insulating material such as styrene or glass wool or opening and closing it. The defective temperature thermistor (defective temperature sensor) can be exchanged from the “extraction section”.
 また、特許文献2には、同文献の図6~図8などに示されるように、板金部材14に予め板金開口部15cを設けておき、この板金開口部15cから切出断熱材17cを取出した後、サーミスタ20cに代えて使用する交換用サーミスタ25cを取り付ける給湯機が開示されている。 Further, in Patent Document 2, as shown in FIGS. 6 to 8 and the like of the same document, a sheet metal opening 15c is provided in advance in the sheet metal member 14, and the cut heat insulating material 17c is taken out from the sheet metal opening 15c. After that, a hot water supply apparatus to which a replacement thermistor 25c used instead of the thermistor 20c is attached is disclosed.
特許第4211786号Japanese Patent No. 4211786 特開2012-97934号JP 2012-97934 A
 特許文献1の貯湯式給湯機の貯湯タンクでは、スチロールやガラスウール等の連通断熱材の空隙に同材質の断熱材を詰め込む等して「取出部」を形成している。すなわち、貯湯タンクへの連通断熱材の取付工程と「取出部」の装着工程を分けて実施することができる、スチロールやガラスウール等を断熱材に使用する場合には特許文献1に記載された方法で「取出部」を形成することができる。 In the hot water storage tank of the hot water storage type hot water heater disclosed in Patent Document 1, the “outlet portion” is formed by packing the heat insulating material of the same material into the space of the continuous heat insulating material such as polystyrene or glass wool. That is, it is described in Patent Document 1 in the case where styrene, glass wool or the like is used for the heat insulating material, which can be performed separately from the mounting process of the communication heat insulating material to the hot water storage tank and the mounting process of the “extraction portion”. The “extraction part” can be formed by the method.
 しかしながら、特許文献1のように、予め形成した「取付部」では、周囲の連通断熱材と一体でなく「取付部」の周囲から熱漏洩が生じるため、貯湯タンクの断熱性能を高めるという意味では好ましいものではない。 However, as in Patent Document 1, in the “mounting portion” formed in advance, heat leaks from the periphery of the “mounting portion” instead of being integrated with the surrounding communication heat insulating material, so that the heat insulation performance of the hot water storage tank is improved. It is not preferable.
 また、特許文献2の給湯機では、複数の板金開口部15cが設けられているため、タンク本体11を板金部材14で囲った後に断熱材の原料となる液体を注入して発泡断熱材を形成することができないので、タンク本体11や板金部材14に密着する発泡断熱材を用いて断熱性能を高めることができないという問題がある。 Further, in the water heater of Patent Document 2, since a plurality of sheet metal openings 15c are provided, a foam heat insulating material is formed by injecting a liquid as a raw material of the heat insulating material after the tank body 11 is surrounded by the sheet metal member 14. Therefore, there is a problem that the heat insulation performance cannot be improved by using the foam heat insulating material that is in close contact with the tank main body 11 or the sheet metal member 14.
 本発明は、貯湯タンクの周囲に断熱材の原料となる液体を注入して発泡断熱材を形成した貯湯式給湯機において、貯湯タンクの断熱性能を高め、かつ、不良温度センサの交換も簡易にできる、断熱性とメンテナンス性を両立させた貯湯式給湯機を提供することを目的とする。 The present invention provides a hot water storage type hot water heater in which a foam heat insulating material is formed by injecting a liquid as a heat insulating material around a hot water storage tank to improve the heat insulating performance of the hot water storage tank and to easily replace a defective temperature sensor. An object of the present invention is to provide a hot water storage type water heater that can achieve both heat insulation and maintainability.
 上記目的を達成するため、本発明の貯湯ユニットでは、湯を蓄える貯湯タンクと、該貯湯タンクの外側に設けられた温度センサと、前記貯湯タンクを囲むケースと、前記貯湯タンクと前記ケースの間に充填された発泡断熱材と、を有し、前記温度センサ近傍における前記貯湯タンクと前記発泡断熱材の結合力を、前記温度センサ近傍以外での前記貯湯タンクと前記発泡断熱材の結合力よりも弱くした。 In order to achieve the above object, in the hot water storage unit of the present invention, a hot water storage tank for storing hot water, a temperature sensor provided outside the hot water storage tank, a case surrounding the hot water storage tank, and a space between the hot water storage tank and the case. And the foaming heat insulating material in the vicinity of the temperature sensor, and the bonding strength between the hot water storage tank and the foam heat insulating material in the vicinity of the temperature sensor Also weakened.
 また、本発明の貯湯ユニットへの代替温度センサの設置方法では、湯を蓄える貯湯タンクと、該貯湯タンクの外側に設けられた温度センサと、前記貯湯タンクを囲むケースと、前記貯湯タンクと前記ケースの間に充填された発泡断熱材と、を有し、前記温度センサ近傍における前記貯湯タンクと前記発泡断熱材の結合力が、前記温度センサ近傍以外での前記貯湯タンクと前記発泡断熱材の結合力よりも弱く、前記ケースおよび前記発泡断熱材を前記温度センサより大きく切り取る第一ステップと、切り取られたケースおよび発泡断熱材を取り外す第二ステップと、代替温度センサを設置する第三ステップと、該代替温度センサを代替発泡断熱材で覆う第四ステップと、該代替発泡断熱材を固定テープで固定する第五ステップと、を有した。 Further, in the method of installing an alternative temperature sensor in the hot water storage unit of the present invention, a hot water storage tank for storing hot water, a temperature sensor provided outside the hot water storage tank, a case surrounding the hot water storage tank, the hot water storage tank, and the A foam heat insulating material filled between cases, and a bonding force between the hot water storage tank and the foamed heat insulating material in the vicinity of the temperature sensor is that of the hot water storage tank and the foamed heat insulating material other than in the vicinity of the temperature sensor. A first step of cutting the case and the foam insulation larger than the temperature sensor, a second step of removing the cut case and the foam insulation, and a third step of installing an alternative temperature sensor. And a fourth step of covering the alternative temperature sensor with an alternative foam insulation, and a fifth step of fixing the alternative foam insulation with a fixing tape.
 本発明によれば、高い断熱性能と機器メンテナンス性を両立した貯湯式給湯機を提供することができる。 According to the present invention, it is possible to provide a hot water storage type hot water heater that achieves both high thermal insulation performance and equipment maintenance.
実施例1の貯湯ユニットの斜視透視図(代替温度センサ取付前)Perspective perspective view of hot water storage unit of Example 1 (before mounting of alternative temperature sensor) 実施例1の貯湯ユニットの斜視透視図(代替温度センサ取付後)Perspective perspective view of the hot water storage unit of Example 1 (after mounting an alternative temperature sensor) 実施例1の貯湯ユニットの断面図(代替温度センサ取付後)Sectional view of the hot water storage unit of Example 1 (after mounting an alternative temperature sensor) 実施例1の貯湯ユニットへの代替温度センサ取付方法Alternative temperature sensor mounting method to hot water storage unit of embodiment 1 実施例1で用いる取出治具の使用方法How to use the extraction jig used in Example 1 実施例2の貯湯ユニットへの代替温度センサ取付方法Alternative temperature sensor mounting method to hot water storage unit of embodiment 2 実施例3の貯湯ユニットへの代替温度センサ取付方法Alternative temperature sensor mounting method to hot water storage unit of embodiment 3 実施例4の貯湯ユニットへの代替温度センサ取付方法Alternative temperature sensor mounting method to hot water storage unit of embodiment 4 実施例1の貯湯式給湯機の概略図Schematic of the hot water storage type water heater of Example 1
 以下、図面を用いて、本発明の実施例を説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
 まず、図9を用いて、実施例1の貯湯式給湯機70の概略を説明する。ここに示すように、本実施例の貯湯式給湯機70は、湯を沸かすヒートポンプユニット140と、沸かされた湯を貯えるとともに一般給湯や浴槽に湯を供給する貯湯タンクユニット1から構成されており、台所や浴室に設けたリモコン141から制御装置155に与えた指示に従って、両ユニットが制御される。 First, the outline of the hot water storage type water heater 70 according to the first embodiment will be described with reference to FIG. As shown here, the hot water storage type water heater 70 of the present embodiment is composed of a heat pump unit 140 that boils hot water, and a hot water storage tank unit 1 that stores boiled hot water and supplies hot water to a general hot water or a bathtub. Both units are controlled in accordance with an instruction given to the control device 155 from the remote controller 141 provided in the kitchen or bathroom.
 ヒートポンプユニット140の内部には、圧縮機142、水冷媒熱交換器143、膨張弁144、空気側熱交換器145が収納されており、これらが冷媒配管で接続されヒートポンプサイクルを形成している。また、タンクユニット1の内部には、貯湯タンク2、混合弁146、三方弁147、電磁弁149、減圧弁150、逃し弁151、ポンプ152、熱交換器153が収納されている。貯湯タンク2の表面には高さ方向に略均等に温度センサ8(8a~8e)が設けられているが、この詳細は後述する。 Inside the heat pump unit 140, a compressor 142, a water-refrigerant heat exchanger 143, an expansion valve 144, and an air-side heat exchanger 145 are housed, and these are connected by a refrigerant pipe to form a heat pump cycle. In addition, a hot water storage tank 2, a mixing valve 146, a three-way valve 147, an electromagnetic valve 149, a pressure reducing valve 150, a relief valve 151, a pump 152, and a heat exchanger 153 are accommodated in the tank unit 1. Temperature sensors 8 (8a to 8e) are provided on the surface of the hot water storage tank 2 substantially uniformly in the height direction, and details thereof will be described later.
 なお、図9では、両ユニットの内部構造を例示するが、貯湯タンク2の断熱材として硬質ポリウレタン発泡断熱材等の発泡断熱材を使用する限り、他の構造の貯湯タンクユニット1やヒートポンプユニット140を用いても良い。 9 illustrates the internal structure of both units. However, as long as a heat insulating material such as hard polyurethane foam heat insulating material is used as the heat insulating material of the hot water storage tank 2, the hot water storage tank unit 1 and the heat pump unit 140 of other structures are used. May be used.
 次に、図1の斜視透視図を用いて、実施例1の貯湯タンクユニット1の概略構成を説明する。なお、ここでは、図9で示した混合弁146や三方弁147等は省略する。 Next, a schematic configuration of the hot water storage tank unit 1 according to the first embodiment will be described with reference to a perspective perspective view of FIG. Here, the mixing valve 146 and the three-way valve 147 shown in FIG. 9 are omitted.
 図1に示すように、本実施例の貯湯タンクユニット1は、湯を蓄える貯湯タンク2、これを囲む鋼製のケースを構成する内装体6および外装体7(上面外装体71、正面外装体72、左面外装体73、右面外装体74、背面外装体75、底面外装体76)を有している。なお、正面外装体72を取り外すことで、内装体6を露出させることができる。また、図1では、上面外装体71、左面外装体73、右面外装体74、背面外装体75、底面外体76を平面状の鋼板として示しているが、これらを外方に凸となる曲面状の鋼板としても良い。 As shown in FIG. 1, a hot water storage tank unit 1 according to the present embodiment includes a hot water storage tank 2 for storing hot water, an interior body 6 and an exterior body 7 (upper surface exterior body 71, front exterior body) constituting a steel case surrounding the hot water storage tank 2. 72, a left exterior body 73, a right exterior body 74, a back exterior body 75, and a bottom exterior body 76). The interior body 6 can be exposed by removing the front exterior body 72. Further, in FIG. 1, the upper surface exterior body 71, the left surface exterior body 73, the right surface exterior body 74, the back surface exterior body 75, and the bottom surface exterior body 76 are illustrated as planar steel plates, but these are curved surfaces that protrude outwardly. A shaped steel plate may be used.
 貯湯タンク2は、ステンレス製の円筒の上部および下部に、同じくステンレス製の半球を組み合わせて構成され、この貯湯タンク2の一部が真空断熱材3(第一断熱材)で覆われている。また、貯湯タンク2と内装体6または外装体7の間の空間では、図示しない内装体6の注入口から注入された液状ウレタンが発泡し、硬質ポリウレタン発泡断熱材4(第二断熱材)が形成されており、貯湯タンク2は真空断熱材3(第一断熱材)と硬質ポリウレタン発泡断熱材4(第二断熱材)で断熱される。なお、ここでは、真空断熱材3(第一断熱材)と硬質ポリウレタン発泡断熱材4(第二断熱材)の両方を備えた貯湯ユニット1を例示するが、真空断熱材3(第一断熱材)を省略した構成としても良い。 The hot water storage tank 2 is configured by combining stainless steel hemispheres at the upper and lower parts of a stainless steel cylinder, and a part of the hot water storage tank 2 is covered with a vacuum heat insulating material 3 (first heat insulating material). Further, in the space between the hot water storage tank 2 and the interior body 6 or the exterior body 7, the liquid urethane injected from the inlet of the interior body 6 (not shown) is foamed, and the hard polyurethane foam heat insulating material 4 (second heat insulating material) is formed. The hot water storage tank 2 is insulated by a vacuum heat insulating material 3 (first heat insulating material) and a hard polyurethane foam heat insulating material 4 (second heat insulating material). In addition, although the hot water storage unit 1 provided with both the vacuum heat insulating material 3 (first heat insulating material) and the hard polyurethane foam heat insulating material 4 (second heat insulating material) is illustrated here, the vacuum heat insulating material 3 (first heat insulating material) is illustrated. ) May be omitted.
 一方、正面外装体72と内装体6の間には硬質ポリウレタン発泡断熱材4(第二断熱材)は充填されておらず、この空間には、図示しない混合弁146や制御装置155等が配置されている。 On the other hand, the rigid polyurethane foam heat insulating material 4 (second heat insulating material) is not filled between the front exterior body 72 and the internal body 6, and a mixing valve 146, a control device 155, etc. (not shown) are arranged in this space. Has been.
 また、貯湯タンク2の高さ2a~2eの位置には、略均等間隔で温度センサ8(8a~8e)がアルミテープなどの耐熱テープ82で固定されている。ここでは、温度センサ8を垂直に配置しているが、水平に配置しても良い。これら温度センサ8(8a~8e)の出力信号は、図9に示すように、信号線81(81a~81e)を介して制御装置155に入力され、貯湯タンク2内の各高さの湯の温度が検出される。なお、本実施例では、温度センサ8が硬質ポリウレタン発泡断熱材4(第二断熱材)に埋没しており温度センサ8の取出口は設けられていないため、温度センサ8近傍でも他の部分と同様に高い断熱性能が確保されている。 Further, the temperature sensors 8 (8a to 8e) are fixed to the height 2a to 2e of the hot water storage tank 2 with heat-resistant tapes 82 such as aluminum tape at substantially equal intervals. Here, the temperature sensor 8 is arranged vertically, but may be arranged horizontally. As shown in FIG. 9, the output signals of these temperature sensors 8 (8a to 8e) are input to the control device 155 via the signal lines 81 (81a to 81e), and the hot water of each height in the hot water storage tank 2 is supplied. The temperature is detected. In the present embodiment, since the temperature sensor 8 is buried in the hard polyurethane foam heat insulating material 4 (second heat insulating material) and the outlet of the temperature sensor 8 is not provided, the temperature sensor 8 and other parts are also located in the vicinity. Similarly, high thermal insulation performance is ensured.
 さらに、図1に示すように、内装体6の表面には、各温度センサ8に対応する位置に複数の格子状の溝61があり、各々の格子状の溝61の内側には内装体片62が形成されている。各内装体片62は温度センサ8よりも大きく、1枚の内装体片62に対応して1つの温度センサの設置スペースが確保される。図1の例では、各高さ2a~2eに3枚の内装体片62を設けており、高さ毎に3つの温度センサの設置スペースが用意されている。なお、ここでは格子状の溝61で温度センサ取り付け位置を示す例を説明したが、これに代え、円状溝、凹形状、凸形状、または、刻印等を用いて、温度センサ位置を示しても良い。 Further, as shown in FIG. 1, the surface of the interior body 6 has a plurality of lattice-shaped grooves 61 at positions corresponding to the respective temperature sensors 8, and the interior body pieces are disposed inside each lattice-shaped groove 61. 62 is formed. Each interior body piece 62 is larger than the temperature sensor 8, and an installation space for one temperature sensor is secured corresponding to one interior body piece 62. In the example of FIG. 1, three interior body pieces 62 are provided at each height 2a to 2e, and three temperature sensor installation spaces are prepared for each height. In addition, although the example which shows a temperature sensor attachment position with the grid | lattice-like groove | channel 61 was demonstrated here, instead of this, a temperature sensor position is shown using a circular groove | channel, a concave shape, a convex shape, or a stamp. Also good.
 次に、図1、図2の斜視透視図、および、図3の断面図を用いて、故障した温度センサ8の代わりに使用する、代替の温度センサ9を設置する方法の概要を説明する。 Next, an outline of a method of installing an alternative temperature sensor 9 used instead of the failed temperature sensor 8 will be described using the perspective perspective views of FIGS. 1 and 2 and the cross-sectional view of FIG.
 図1に示すように、正面外装体72を取り外すと、格子状の溝61が現れ、これから温度センサ8の位置を知ることができる。故障した温度センサ8が特定できる場合、作業者は、故障した温度センサ8に隣接する内装体片62とその下にある硬質ポリウレタン発泡断熱材4(第二断熱材)を取り除き、貯湯タンク2の表面を露出させ、そこに代替の温度センサ9を耐熱テープ92で貼り付ける。その後、除去した硬質ポリウレタン発泡断熱材4(第二断熱材)に代わる硬質ポリウレタン発泡断熱材41(第三断熱材)を設置してから、内装体6の開口を固定テープ5で塞ぎ、代替の温度センサ9の信号線91を制御装置155に接続する。このように、内装体6の開口を固定テープ5で塞ぐことで、硬質ポリウレタン発泡断熱材41(第三断熱材)を固定できるのに加え、水が開口を介して内部に侵入し硬質ポリウレタン発泡断熱材を侵食するのを防止できる。 As shown in FIG. 1, when the front exterior body 72 is removed, a lattice-like groove 61 appears, and the position of the temperature sensor 8 can be known from this. When the failed temperature sensor 8 can be identified, the operator removes the interior body piece 62 adjacent to the failed temperature sensor 8 and the hard polyurethane foam heat insulating material 4 (second heat insulating material) therebelow and removes the hot water storage tank 2. The surface is exposed, and an alternative temperature sensor 9 is attached thereto with heat-resistant tape 92. Then, after installing the hard polyurethane foam heat insulating material 41 (third heat insulating material) instead of the removed hard polyurethane foam heat insulating material 4 (second heat insulating material), the opening of the interior body 6 is closed with the fixing tape 5, The signal line 91 of the temperature sensor 9 is connected to the control device 155. In this way, by closing the opening of the interior body 6 with the fixing tape 5, the rigid polyurethane foam heat insulating material 41 (third heat insulating material) can be fixed, and water penetrates into the inside through the opening and hard polyurethane foam is formed. It can prevent erosion of the insulation.
 図2の斜視透視図、および、図2のA-Aでの断面図である図3は、上述の方法で代替の温度センサ9を取り付けた後の状態を示す図である。ここでは、全ての温度センサ8の隣に温度センサ9を追加した例を示すが、故障した温度センサ8に対してのみ代替の温度センサ9を設けても良い。 2 is a perspective perspective view of FIG. 2, and FIG. 3 is a cross-sectional view taken along the line AA of FIG. 2. FIG. 3 shows a state after the alternative temperature sensor 9 is attached by the above-described method. Here, an example in which the temperature sensors 9 are added next to all the temperature sensors 8 is shown, but an alternative temperature sensor 9 may be provided only for the failed temperature sensor 8.
 次に、図4を用いて、故障した温度センサ8の隣に代替の温度センサ9を設置する手順を詳細に説明する。まず、溝61の下方の硬質ポリウレタン発泡断熱材4(第二断熱材)に切り込みを入れる(図4(a))。このとき、貯湯タンク2の表面には保護シート21が貼り付けられているため、硬質ポリウレタン発泡断熱材4(第二断熱材)に切り込みを入れるときに貯湯タンク2が傷つくのを抑制できる。次に、切り取った内装体片62と硬質ポリウレタン発泡断熱材4aの両方を取り除く(図4(b))。このとき、硬質ポリウレタン発泡断熱材4aと保護シート21の結合力を、保護シート21と貯湯タンク2の結合力よりも弱くなるようにしておけば、作業者は、貯湯タンク2に損傷を与えることなく、硬質ポリウレタン発泡断熱材4aを簡単に取り除くことができる。また、図示しないが、硬質ポリウレタン発泡断熱材4aと保護シート21の結合力を、保護シートと貯湯タンク2の結合力よりも強くしても良い。この場合、硬質ポリウレタン発泡断熱材4aを取り除く際に保護シート21も一括して取り除くことができ、硬質ポリウレタン発泡断熱材が残存しない貯湯タンク2の表面を露出させることができる。 Next, the procedure for installing the alternative temperature sensor 9 next to the failed temperature sensor 8 will be described in detail with reference to FIG. First, the hard polyurethane foam heat insulating material 4 (second heat insulating material) below the groove 61 is cut (FIG. 4A). At this time, since the protective sheet 21 is attached to the surface of the hot water storage tank 2, it is possible to suppress the hot water storage tank 2 from being damaged when the hard polyurethane foam heat insulating material 4 (second heat insulating material) is cut. Next, both the trimmed interior body piece 62 and the hard polyurethane foam heat insulating material 4a are removed (FIG. 4B). At this time, if the bonding force between the hard polyurethane foam heat insulating material 4a and the protective sheet 21 is made weaker than the bonding force between the protective sheet 21 and the hot water storage tank 2, the operator can damage the hot water storage tank 2. The hard polyurethane foam heat insulating material 4a can be easily removed. Although not shown, the bonding force between the hard polyurethane foam heat insulating material 4a and the protective sheet 21 may be made stronger than the bonding force between the protective sheet and the hot water storage tank 2. In this case, when removing the hard polyurethane foam heat insulating material 4a, the protective sheet 21 can also be removed collectively, and the surface of the hot water storage tank 2 where the hard polyurethane foam heat insulating material does not remain can be exposed.
 次に、代替の温度センサ9を保護シート21上に設置し、耐熱テープ92で固定する(図4(c))。その後、ブロック状の硬質ポリウレタン発泡断熱材41(第三断熱材)を挿入し(図4(d))、最後に、固定テープ5で内装体6の開口を塞ぎブロック状の硬質ポリウレタン発泡断熱材41(第三断熱材)を固定し(図4(e))た後、温度センサ8の信号線81に代え、温度センサ9の信号線91を制御装置155に接続する。 Next, an alternative temperature sensor 9 is installed on the protective sheet 21 and fixed with heat-resistant tape 92 (FIG. 4C). Thereafter, a block-like hard polyurethane foam heat insulating material 41 (third heat insulating material) is inserted (FIG. 4 (d)). Finally, the opening of the interior body 6 is closed with the fixing tape 5, and the block-shaped hard polyurethane foam heat insulating material is filled. After 41 (third heat insulating material) is fixed (FIG. 4E), the signal line 91 of the temperature sensor 9 is connected to the control device 155 instead of the signal line 81 of the temperature sensor 8.
 なお、図4(d)では、ブロック状の硬質ポリウレタン発泡断熱材41(第三断熱材)を取り付ける例を示したが、これに代え、液状ウレタンをスプレーして発泡させ、硬質ポリウレタン発泡断熱材41(第三断熱材)を形成させても良い。この場合には、前述の方法に比べ、温度センサ9の周囲の空隙をより小さくすることができ、温度センサ9近傍の断熱性をより高くできる。 In addition, in FIG.4 (d), although the example which attaches block-shaped hard polyurethane foam heat insulating material 41 (3rd heat insulating material) was shown, it replaces with this and it is made to foam by spraying liquid urethane, and hard polyurethane foam heat insulating material. 41 (third heat insulating material) may be formed. In this case, compared with the above-mentioned method, the space | gap around the temperature sensor 9 can be made smaller, and the heat insulation of the temperature sensor 9 vicinity can be made higher.
 以上で説明した方法で代替の温度センサ9を設置することで、故障した温度センサ8に代え、温度センサ9で貯湯タンク2内の湯の温度を測定でき、また、温度センサ9近傍も代替の硬質ポリウレタン発泡断熱材41(第三断熱材)で断熱されるので、温度センサ9を追加した後も、当初と同等の断熱性能を確保することができる。 By installing the alternative temperature sensor 9 by the method described above, the temperature of the hot water in the hot water storage tank 2 can be measured by the temperature sensor 9 instead of the failed temperature sensor 8, and the vicinity of the temperature sensor 9 is also an alternative. Since it is insulated by the hard polyurethane foam heat insulating material 41 (third heat insulating material), even after the temperature sensor 9 is added, the heat insulating performance equivalent to the original can be ensured.
 次に、図5を用いて、図4(a)に示した、硬質ポリウレタン発泡断熱材4(第二断熱材)に切り込みを入れる方法を詳細に説明する。図5(a)に示すように、本実施例では、取出治具40を用いて内装体6と硬質ポリウレタン発泡断熱材4(第二断熱材)に切り込みを入れる。ここに示すように、取出治具40は溝61と一致する形状の刃、すなわち、温度センサより大きい硬質ポリウレタン発泡断熱材4aを切り取るのに適した形状の刃を有しており、取出治具40を内装体6に押し付けるだけで、格子状の溝61で区分された内装体片62を切り取ると同時に、硬質ポリウレタン発泡断熱材4(第二断熱材)に内装体片62と略同形状の切り込みを入れることができる。なお、図1等では格子状の溝61を持った内装体6を示したが、異なる形状の溝を使用する場合は、その形状に合致する取出治具40を使用すれば良い。例えば、図5(b)に示すように、代替の温度センサ9の設置位置を円状溝で示す場合は、取出治具40の刃の形状も円状とすれば良い。なお、円状溝を使用したときには、取出治具40を回転させることで、内装体片62、および、硬質ポリウレタン発泡断熱材4(第二断熱材)を切り取ることができる。 Next, with reference to FIG. 5, a method for cutting the rigid polyurethane foam heat insulating material 4 (second heat insulating material) shown in FIG. 4A will be described in detail. As shown to Fig.5 (a), in a present Example, it cuts into the interior body 6 and the hard polyurethane foam heat insulating material 4 (2nd heat insulating material) using the extraction jig | tool 40. As shown in FIG. As shown here, the extraction jig 40 has a blade having a shape matching the groove 61, that is, a blade having a shape suitable for cutting out the hard polyurethane foam heat insulating material 4a larger than the temperature sensor. By simply pressing 40 against the interior body 6, the interior body piece 62 divided by the lattice-like grooves 61 is cut out, and at the same time, the rigid polyurethane foam insulation material 4 (second insulation material) has substantially the same shape as the interior body piece 62. You can make incisions. In addition, although the interior body 6 having the grid-like grooves 61 is shown in FIG. 1 and the like, when a groove having a different shape is used, an extraction jig 40 that matches the shape may be used. For example, as shown in FIG. 5B, when the installation position of the alternative temperature sensor 9 is indicated by a circular groove, the shape of the blade of the take-out jig 40 may be circular. When the circular groove is used, the internal body piece 62 and the hard polyurethane foam heat insulating material 4 (second heat insulating material) can be cut out by rotating the take-out jig 40.
 図1~図5を用いて説明した本実施例によれば、硬質ポリウレタン発泡断熱材4(第二断熱材)を用いることで得られる高い断熱性と、代替の温度センサを簡便に設置できる高いメンテナンス性の両方を有する貯湯式給湯機を得ることができる。 According to the present embodiment described with reference to FIGS. 1 to 5, the high heat insulating property obtained by using the hard polyurethane foam heat insulating material 4 (second heat insulating material) and the high temperature capable of easily installing an alternative temperature sensor. A hot water storage type water heater having both maintainability can be obtained.
 なお、本実施例では、温度センサを例に説明したが、硬質ポリウレタン発泡断熱材4(第二断熱材)に埋没した他のセンサ、例えば、圧力センサ、静電容量センサなどを代替させるときに、同様の方法を用いても良い。 In this embodiment, the temperature sensor has been described as an example. However, when replacing another sensor embedded in the hard polyurethane foam heat insulating material 4 (second heat insulating material), such as a pressure sensor or a capacitance sensor. A similar method may be used.
 また、本実施例では、溝61によって内装体片62を区分する構成としたが、溝61に代え、スリットによって内装体片62を区分する構成としても良い。スリットを用いることで、溝61を用いる場合に比べ、鋼板を切り取らなければならない距離を短くできるので、切り取り作業に要する力をより小さくすることができる。なお、スリットを用いる場合は、液状ウレタンの注入時にスリットからの漏れが生じないように、スリットを塞ぐ必要があるのは言うまでもない。 In the present embodiment, the interior body piece 62 is divided by the groove 61. However, instead of the groove 61, the interior body piece 62 may be separated by a slit. By using the slit, compared with the case of using the groove 61, the distance that the steel plate must be cut can be shortened, and therefore the force required for the cutting operation can be further reduced. In addition, when using a slit, it cannot be overemphasized that it is necessary to block a slit so that the leakage from a slit may not occur at the time of injection of liquid urethane.
 次に、図6を用いて、実施例2の貯湯式給湯機を説明する。なお、実施例1の貯湯式給湯機と同様の点は説明を省略するものとする。 Next, a hot water storage type water heater of Example 2 will be described with reference to FIG. The description of the same points as those of the hot water storage type water heater of Example 1 will be omitted.
 実施例1では代替の温度センサ9の取付位置を格子状の溝61で指定していたが、本実施例では格子状の溝61では取付位置を示しておらず、温度センサ8近傍(例えば、上下方向に30cm以内)の任意の位置に代替の温度センサ9を取り付ける。なお、貯湯タンク2が真空断熱材3(第一断熱材)で覆われている個所には、上述した方法で代替の温度センサ9を取り付けることはできないので、内装体6表面には代替の温度センサ9を取り付けても良い場所を示す文字や図などの目印を付しておくのが望ましい。また、温度センサ8と同じ高さに温度センサ9を取り付けるのが最適であることは言うまでもない。 In the first embodiment, the mounting position of the alternative temperature sensor 9 is specified by the grid-shaped groove 61. However, in the present embodiment, the mounting position is not indicated by the grid-shaped groove 61, and the vicinity of the temperature sensor 8 (for example, An alternative temperature sensor 9 is attached at an arbitrary position within 30 cm in the vertical direction. In addition, since the alternative temperature sensor 9 cannot be attached by the method mentioned above to the location where the hot water storage tank 2 is covered with the vacuum heat insulating material 3 (first heat insulating material), the surface of the interior body 6 has an alternative temperature. It is desirable to attach a mark such as a character or a figure indicating a place where the sensor 9 may be attached. Needless to say, it is optimal to attach the temperature sensor 9 at the same height as the temperature sensor 8.
 図6に示すように、本実施例では、温度センサ8近傍の格子状の溝61のない箇所に取出治具40を押し付け、所望の大きさの内装体片62と硬質ポリウレタン発泡断熱材4aを切り取る(図6(a))。図6(b)以降の作業は、図4(b)以降と同様であるので、重複する説明は省略する。なお、貯湯タンク2の表面を鏡面加工したり、フッ素系、シリコン系、ワックス系など、結合力を弱める塗料を塗装しておけば、切り取った硬質ポリウレタン発泡断熱材4aを簡単に取り出すことができる。また、図6では貯湯タンク2の表面に実施例1のような保護シート21を設けていないが、図4と同様に保護シート21を設ける構成としておけば、切り取った硬質ポリウレタン発泡断熱材4aを簡単に取り出すことができる。 As shown in FIG. 6, in this embodiment, the take-out jig 40 is pressed against the temperature sensor 8 in the vicinity of the lattice-shaped groove 61, and the interior body piece 62 and the rigid polyurethane foam heat insulating material 4 a having a desired size are attached. Cut out (FIG. 6A). Since the work after FIG.6 (b) is the same as that after FIG.4 (b), the overlapping description is abbreviate | omitted. If the surface of the hot water storage tank 2 is mirror-finished or coated with a paint that weakens the binding force, such as fluorine, silicon, or wax, the hard polyurethane foam insulation 4a that has been cut out can be easily removed. . Moreover, in FIG. 6, although the protective sheet 21 like Example 1 is not provided on the surface of the hot water storage tank 2, if it is set as the structure which provides the protective sheet 21 similarly to FIG. 4, the hard polyurethane foam heat insulating material 4a cut off will be provided. Easy to take out.
 以上で説明したように、本実施例では、作業のしやすい任意の位置に代替の温度センサ9を取り付けることができるので、代替の温度センサ9設置の作業効率をさらに高めることができる。 As described above, in this embodiment, since the alternative temperature sensor 9 can be attached at an arbitrary position where the operation is easy, the work efficiency of installing the alternative temperature sensor 9 can be further increased.
 次に、図7を用いて、実施例3の貯湯式給湯機を説明する。なお、実施例1の貯湯式給湯機と同様の点は説明を省略するものとする。 Next, the hot water storage type water heater of Example 3 will be described with reference to FIG. The description of the same points as those of the hot water storage type water heater of Example 1 will be omitted.
 実施例1では、代替の温度センサ9を温度センサ8の隣に設けたが、本実施例は、温度センサ8を取り除き、同じ位置に代替の温度センサ9を設置する。 In the first embodiment, the alternative temperature sensor 9 is provided next to the temperature sensor 8, but in this embodiment, the temperature sensor 8 is removed and the alternative temperature sensor 9 is installed at the same position.
 図7に示すように、本実施例では、格子状の溝61によって温度センサ8の位置が示されており、ここに取出治具40を押し付け、所望の大きさの内装体片62と硬質ポリウレタン発泡断熱材4aを切り取る(図7(a))。なお、このとき温度センサ8の信号線81も切断される。その後、内装体片62や硬質ポリウレタン発泡断熱材4aとともに故障した温度センサ8を取り除き(図7(b))、同じ位置に代替の温度センサ9を取り付け、耐熱テープ92で固定する(図7(c))。代替の温度センサ9を取り付けた後の作業(図7(d)(e))は、図4(d)(e)と同様であるので、重複説明は省略する。なお、温度センサ8と保護シート21は直接接着されていないため、図7(b)から分かるように、硬質ポリウレタン発泡断熱材4aとともに温度センサ8を取り除くときの抵抗は小さく、作業者は貯湯タンク2を損傷することなく容易にこれらを取り出すことができる。 As shown in FIG. 7, in this embodiment, the position of the temperature sensor 8 is indicated by a lattice-like groove 61, the take-out jig 40 is pressed here, and an interior body piece 62 and a rigid polyurethane having a desired size are pressed. The foam heat insulating material 4a is cut out (FIG. 7A). At this time, the signal line 81 of the temperature sensor 8 is also disconnected. Thereafter, the failed temperature sensor 8 together with the interior piece 62 and the hard polyurethane foam heat insulating material 4a is removed (FIG. 7B), an alternative temperature sensor 9 is attached at the same position, and fixed with heat-resistant tape 92 (FIG. 7 ( c)). Since the work after the replacement temperature sensor 9 is attached (FIGS. 7D and 7E) is the same as that shown in FIGS. 4D and 4E, the redundant description is omitted. Since the temperature sensor 8 and the protective sheet 21 are not directly bonded, as can be seen from FIG. 7 (b), the resistance when removing the temperature sensor 8 together with the hard polyurethane foam heat insulating material 4a is small, and the operator can These can be easily taken out without damaging 2.
 以上で説明した本実施例では、温度センサ8と同じ位置に代替の温度センサ9を取り付けるので、元々温度センサ8が設置されていた場所以外が切り取られることは無い。すなわち、温度センサ8の設置個所を避けて設置されている真空断熱材3(第一断熱材)が、代替の温度センサ9の設置時に傷つけられることはない。 In the present embodiment described above, since the alternative temperature sensor 9 is attached at the same position as the temperature sensor 8, the portion other than the place where the temperature sensor 8 was originally installed is not cut off. That is, the vacuum heat insulating material 3 (first heat insulating material) installed avoiding the installation location of the temperature sensor 8 is not damaged when the alternative temperature sensor 9 is installed.
 次に、図8を用いて、実施例4の貯湯式給湯機を説明する。なお、実施例3の貯湯式給湯機と同様の点は説明を省略するものとする。 Next, a hot water storage type water heater of Example 4 will be described with reference to FIG. The description of the same points as those of the hot water storage type water heater of the third embodiment will be omitted.
 実施例3では温度センサ8の位置を格子状の溝で示していたが、本実施例では温度センサ8の位置を他の目印(文字やマークなど)で示している。 In the third embodiment, the position of the temperature sensor 8 is indicated by a grid-like groove, but in this embodiment, the position of the temperature sensor 8 is indicated by other marks (characters, marks, etc.).
 図8に示すように、本実施例では、格子状の溝61は設けられていないが、他の目印によって温度センサ8の位置が示されており、ここに取出治具40を押し付け、所望の大きさの内装体片62と硬質ポリウレタン発泡断熱材4aを切り取る(図8(a))。なお、このとき温度センサ8の信号線81も切断される。その後、内装体片62や硬質ポリウレタン発泡断熱材4aとともに故障した温度センサ8を取り除き(図8(b))、同じ位置に代替の温度センサ9を取り付け、耐熱テープ92で固定する(図8(c))。代替の温度センサ9を取り付けた後の作業は、図7(d)(e)と同様であるので、重複説明は省略する。 As shown in FIG. 8, in this embodiment, the lattice-shaped grooves 61 are not provided, but the position of the temperature sensor 8 is indicated by other marks, and the take-out jig 40 is pressed to a desired position. The large-sized interior body piece 62 and the hard polyurethane foam heat insulating material 4a are cut out (FIG. 8A). At this time, the signal line 81 of the temperature sensor 8 is also disconnected. Thereafter, the failed temperature sensor 8 together with the interior piece 62 and the hard polyurethane foam heat insulating material 4a is removed (FIG. 8B), an alternative temperature sensor 9 is attached at the same position, and fixed with heat-resistant tape 92 (FIG. 8 ( c)). Since the work after attaching the alternative temperature sensor 9 is the same as that shown in FIGS. 7D and 7E, the duplicated explanation is omitted.
 以上で説明した本実施例では、実施例3の構成で得られる効果に加え、溝61を省略できることから、内装体6の意匠性をより高めることができる等の効果を得ることができる。 In the present embodiment described above, in addition to the effects obtained by the configuration of the third embodiment, the groove 61 can be omitted, so that the design properties of the interior body 6 can be further improved.
70:貯湯式給湯機、1:貯湯タンクユニット、140:ヒートポンプユニット、141:リモコン、155:制御装置、2:貯湯タンク、6:内装体、61:溝、62:内装体片、7:外装体、3:真空断熱材(第一断熱材)、4:硬質ポリウレタン発泡断熱材(第二断熱材)、41:硬質ポリウレタン発泡断熱材(第三断熱材)、5:固定テープ、8、9:温度センサ、81、92:信号線、82、92:耐熱テープ、40:取出治具 70: Hot water storage type water heater, 1: Hot water storage tank unit, 140: Heat pump unit, 141: Remote control, 155: Control device, 2: Hot water storage tank, 6: Interior body, 61: Groove, 62: Interior body piece, 7: Exterior Body, 3: vacuum heat insulating material (first heat insulating material), 4: hard polyurethane foam heat insulating material (second heat insulating material), 41: hard polyurethane foam heat insulating material (third heat insulating material), 5: fixing tape, 8, 9 : Temperature sensor, 81, 92: Signal line, 82, 92: Heat-resistant tape, 40: Extraction jig

Claims (9)

  1.  湯を蓄える貯湯タンクと、
     該貯湯タンクの外側に設けられた温度センサと、
     前記貯湯タンクを囲むケースと、
     前記貯湯タンクと前記ケースの間に充填された発泡断熱材と、
     を有した給湯ユニットであって、
     前記温度センサ近傍における前記貯湯タンクと前記発泡断熱材の結合力を、
     前記温度センサ近傍以外での前記貯湯タンクと前記発泡断熱材の結合力よりも弱くしたことを特徴とする貯湯ユニット。
    A hot water storage tank for storing hot water,
    A temperature sensor provided outside the hot water storage tank;
    A case surrounding the hot water storage tank;
    A foam heat insulating material filled between the hot water storage tank and the case;
    A hot water supply unit having
    Coupling force between the hot water storage tank and the foam heat insulating material in the vicinity of the temperature sensor,
    A hot water storage unit characterized in that it is weaker than the bonding force between the hot water storage tank and the foamed heat insulating material outside the vicinity of the temperature sensor.
  2.  請求項1に記載の貯湯ユニットにおいて、
     前記温度センサ近傍では、前記貯湯タンクと前記発泡断熱材の間に保護シートが設けられており、
     前記保護シートと前記発泡断熱材の結合力は、
     前記貯湯タンクと前記発泡断熱材の結合力よりも弱いことを特徴とする貯湯ユニット。
    The hot water storage unit according to claim 1,
    In the vicinity of the temperature sensor, a protective sheet is provided between the hot water storage tank and the foam insulation,
    The bond strength between the protective sheet and the foam insulation is
    A hot water storage unit characterized by being weaker than the bonding force between the hot water storage tank and the foamed heat insulating material.
  3.  請求項1に記載の貯湯ユニットにおいて、
     前記温度センサ近傍では、前記貯湯タンクと前記発泡断熱材の間に保護シートが設けられており、
     前記保護シートと前記発泡断熱材の結合力は、
     前記貯湯タンクと前記発泡断熱材の結合力よりも強いことを特徴とする貯湯ユニット。
    The hot water storage unit according to claim 1,
    In the vicinity of the temperature sensor, a protective sheet is provided between the hot water storage tank and the foam insulation,
    The bond strength between the protective sheet and the foam insulation is
    A hot water storage unit, wherein the hot water storage unit is stronger than a bonding force between the hot water storage tank and the foamed heat insulating material.
  4.  請求項1に記載の貯湯ユニットにおいて、
     前記温度センサ近傍では、前記貯湯ユニットの表面が鏡面加工されているか、フッ素系、シリコン系、または、ワックス系の塗装がされていることを特徴とする貯湯ユニット。
    The hot water storage unit according to claim 1,
    In the vicinity of the temperature sensor, the surface of the hot water storage unit is mirror-finished or is coated with fluorine, silicon, or wax.
  5.  請求項1~4何れか一項に記載の貯湯ユニットにおいて、
     前記ケースには、温度センサ位置を示す文字、または、目印が設けられていることを特徴とする貯湯ユニット。
    The hot water storage unit according to any one of claims 1 to 4,
    The hot water storage unit, wherein the case is provided with a character or a mark indicating a temperature sensor position.
  6.  請求項1~5何れか一項に記載の貯湯ユニットにおいて、
     前記貯湯タンクの少なくとも一部が真空断熱材で覆われており、前記温度センサの近傍は前記真空断熱材で覆われていないことを特徴とする貯湯ユニット。
    The hot water storage unit according to any one of claims 1 to 5,
    A hot water storage unit, wherein at least a part of the hot water storage tank is covered with a vacuum heat insulating material, and the vicinity of the temperature sensor is not covered with the vacuum heat insulating material.
  7.  請求項1~6何れか一項に記載の貯湯ユニットと、
     ヒートポンプユニットと、
     を具備したことを特徴とする貯湯式給湯機。
    A hot water storage unit according to any one of claims 1 to 6,
    A heat pump unit;
    A hot water storage-type water heater characterized by comprising:
  8.  湯を蓄える貯湯タンクと、該貯湯タンクの外側に設けられた温度センサと、前記貯湯タンクを囲むケースと、前記貯湯タンクと前記ケースの間に充填された発泡断熱材と、を有し、前記温度センサ近傍における前記貯湯タンクと前記発泡断熱材の結合力が、前記温度センサ近傍以外での前記貯湯タンクと前記発泡断熱材の結合力よりも弱い貯湯ユニットへの代替温度センサの設置方法であって、
     前記ケースおよび前記発泡断熱材を前記温度センサより大きく切り取る第一ステップと、
     切り取られたケースおよび発泡断熱材を取り外す第二ステップと、
     代替温度センサを設置する第三ステップと、
     該代替温度センサを代替発泡断熱材で覆う第四ステップと、
     該代替発泡断熱材を固定テープで固定する第五ステップと、
     からなる、貯湯ユニットへの代替温度センサの設置方法。
    A hot water storage tank for storing hot water, a temperature sensor provided on the outside of the hot water storage tank, a case surrounding the hot water storage tank, and a foam heat insulating material filled between the hot water storage tank and the case, This is a method for installing an alternative temperature sensor in a hot water storage unit in which the bonding strength between the hot water storage tank and the foam insulation near the temperature sensor is weaker than the bonding strength between the hot water storage tank and the foam insulation outside the temperature sensor. And
    A first step of cutting the case and the foam insulation larger than the temperature sensor;
    A second step of removing the cut case and foam insulation;
    A third step of installing an alternative temperature sensor;
    A fourth step of covering the alternative temperature sensor with an alternative foam insulation;
    A fifth step of fixing the alternative foam insulation with a fixing tape;
    An alternative temperature sensor installation method for a hot water storage unit.
  9.  請求項8に記載の貯湯ユニットへの代替温度センサの設置方法において、
     前記第一ステップでは、前記ケースおよび前記発泡断熱材とともに前記温度センサの信号線を切断し、
     前記第二ステップでは、切り取られたケースおよび発泡断熱材とともに前記温度センサを取り外し、
     前記第三ステップでは、取り外した前記温度センサがあった位置に前記代替温度センサを設置することを特徴とする貯湯ユニットへの代替温度センサの設置方法。
    In the installation method of the alternative temperature sensor to the hot water storage unit according to claim 8,
    In the first step, the signal line of the temperature sensor is cut together with the case and the foam insulation,
    In the second step, the temperature sensor is removed together with the cut case and foam insulation,
    In the third step, the alternative temperature sensor is installed in the hot water storage unit, wherein the alternative temperature sensor is installed at a position where the removed temperature sensor was present.
PCT/JP2014/067302 2014-06-30 2014-06-30 Hot water storage tank unit, hot water storage-type water heater, and method for installing alternative temperature sensor in hot water storage unit WO2016001956A1 (en)

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