JP2010014385A - Storage water heater - Google Patents

Storage water heater Download PDF

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Publication number
JP2010014385A
JP2010014385A JP2008177128A JP2008177128A JP2010014385A JP 2010014385 A JP2010014385 A JP 2010014385A JP 2008177128 A JP2008177128 A JP 2008177128A JP 2008177128 A JP2008177128 A JP 2008177128A JP 2010014385 A JP2010014385 A JP 2010014385A
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hot water
water storage
storage tank
insulating material
heat insulating
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JP2008177128A
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Japanese (ja)
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Noboru Ogawa
昇 小川
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Corona Corp
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Corona Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a storage water heater facilitating maintenance work of a plurality of temperature sensors attached to an outer shell of a hot water storage tank covered with a foamed heat insulating material. <P>SOLUTION: The storage water heater is provided with the hot water storage tank 7 for storing hot water heated by a heating means; an exterior body 1 for storing the hot water storage tank 7; the temperature sensors 28 provided on the outer shell of the hot water storage tank 7 and detecting the temperature of hot water within the hot water storage tank 7; and the foamed heat insulating material 25 set between the outer shell of the hot water storage tank 7 and the exterior body 1 and surrounding the hot water storage tank 7. Since cut grooves 27 are provided in the vicinity of portions of the foamed heat insulating material 25 where the temperature sensors 28 are installed, maintenance work of the temperature sensors 28 can be facilitated. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

この発明は、沸き上げた湯水を貯湯タンクに貯湯する貯湯式給湯装置、特に、その断熱構造に関するものである。   The present invention relates to a hot water storage type hot water supply apparatus that stores hot water in a hot water storage tank, and particularly to a heat insulating structure thereof.

従来よりこの種のものでは、貯湯タンクを収納する外装体と貯湯タンクとの間を発泡断熱材で覆ったものがあった。この形態の貯湯式給湯装置では、貯湯タンクのほぼ全面を覆い保温・断熱を行う、耐熱性発泡ポリスチレンからなる発泡断熱材によって放熱での熱損失を防いでいた。(例えば、特許文献1参照)   Conventionally, in this type, there is one in which a space between an exterior body for storing a hot water storage tank and a hot water storage tank is covered with a foam heat insulating material. In this type of hot water storage type hot water supply apparatus, heat loss due to heat dissipation is prevented by a foam heat insulating material made of heat resistant foamed polystyrene that covers and heats and covers almost the entire surface of the hot water storage tank. (For example, see Patent Document 1)

また、貯湯タンク内の温度を測るため、貯湯タンク高さ方向の複数箇所にわたって温度センサを貼り付け、その上から貯湯タンクの外周面を発泡断熱材で包んで貯湯タンク内の温度を測り、温度センサとリード線によって繋がっている各種機器の制御をおこなう給湯制御部によって管理されている。また、温度センサが何らかの原因で故障し取り替える等のメンテナンス作業を行う際は、温度センサ周辺の発泡断熱材をカッター等で切り取って温度センサを取り出していた。
特開2004−251521号公報
In addition, in order to measure the temperature in the hot water storage tank, temperature sensors are attached to multiple locations in the height direction of the hot water tank, and the outer surface of the hot water tank is wrapped with foam insulation to measure the temperature in the hot water tank. It is managed by a hot water supply control unit that controls various devices connected to the sensor and lead wires. Further, when performing maintenance work such as replacement of the temperature sensor for some reason, the foamed heat insulating material around the temperature sensor is cut out with a cutter or the like, and the temperature sensor is taken out.
Japanese Patent Laid-Open No. 2004-251521

しかし、この従来のものでは、故障等を起こした温度センサの正確な場所は発泡断熱材で覆われているため判断が難しく、作業者が自己の感覚で温度センサ周辺の発泡断熱材を切り取っていたため、余分に発泡断熱材を切り取る等の無駄を生じていた。   However, with this conventional device, it is difficult to judge the exact location of the temperature sensor that caused the failure because it is covered with foam insulation, and the operator cuts off the foam insulation around the temperature sensor with his own sense. For this reason, there was a waste of cutting off the foam insulation material.

また、給湯制御部と温度センサを繋ぐリード線を、発泡断熱材を切り取る際に誤って傷つけてしまう場合があった。   In addition, the lead wire connecting the hot water supply control unit and the temperature sensor may be accidentally damaged when the foam heat insulating material is cut off.

そこで本発明は前記課題を解決するため、加熱手段により加熱した湯水を貯湯する貯湯タンクと、前記貯湯タンクを収納した外装体と、前記貯湯タンクの外郭に備え付けられ、前記貯湯タンク内の湯温を検知する温度センサと、前記貯湯タンク外郭と前記外装体との間に前記貯湯タンクを囲繞する発泡断熱材とを備えた貯湯式給湯装置に於いて、前記発泡断熱材には、前記温度センサ設置箇所を囲うように切り取り用溝を設けたものである。   Therefore, in order to solve the above problems, the present invention is provided with a hot water storage tank for storing hot water heated by a heating means, an exterior body housing the hot water storage tank, and an outer shell of the hot water storage tank, and the hot water temperature in the hot water storage tank is provided. In the hot water storage type hot water supply apparatus, comprising: a temperature sensor for detecting heat; and a foamed heat insulating material surrounding the hot water storage tank between the hot water tank outer shell and the exterior body. A cutting groove is provided so as to surround the installation location.

前記切り取り用溝は、形状を四角にする。また、前記切り取り用溝は、前記発泡断熱材の外装体側と貯湯タンク側に設ける。   The cutout groove has a square shape. Moreover, the groove for cutting is provided on the exterior body side and the hot water storage tank side of the foam heat insulating material.

この発明の請求項1によれば、温度センサが何らかの原因で機能しなくなりメンテナンス作業をおこなう際、貯湯タンクを覆う発泡断熱材の温度センサ近傍に切り取り用溝があることで正確に発泡断熱材を切り取る事ができるので、無駄な切り取り作業がなくなり、メンテナンス作業の時間が短縮されて効率のよい作業が行われるのであり、しかも予め切り取られておらず溝のみであるから保温性能が低下することもない。   According to the first aspect of the present invention, when the temperature sensor does not function for some reason and maintenance work is performed, the foam insulation is accurately provided by having a groove for cutting near the temperature sensor of the foam insulation covering the hot water storage tank. Since it can be cut, useless cutting work is eliminated, maintenance work time is shortened and efficient work is performed, and since it is not cut in advance but only the groove, the heat retention performance may be lowered Absent.

また、請求項2によって、切り取り用溝の形状を切り取り作業が容易な四角としたので、直線のみでなり極めて切り取りやすく作業時間を少なくてすむものである。更に請求項3によれば、発泡断熱材の外装体側の切り取り用溝と対称な位置にある貯湯タンク側の同形状の切り取り用溝によって、給湯タンク側のリード線と発泡断熱材との間に、切り取り用溝によって隙間ができることで、リード線を傷つけることなく切り取る事が可能で、温度センサの取り出し作業が安心して容易におこなえるようになった。   According to the second aspect of the present invention, since the shape of the groove for cutting is a square that is easy to cut, it is only a straight line, and it is very easy to cut and the work time can be reduced. Further, according to the third aspect, the same shape of the cut groove on the hot water storage tank side that is symmetrical to the cut groove on the exterior body side of the foam insulation material is provided between the lead wire on the hot water tank side and the foam heat insulation material. Since the gap is made by the groove for cutting, it is possible to cut the lead wire without damaging it, and the temperature sensor can be taken out easily and safely.

次にこの発明の一実施形態を図面に基づいて説明する。
1は貯湯タンクユニットを構成する外装体、2はヒートポンプユニットよりなる加熱手段、3は給湯栓、4はリモートコントローラ、5は浴槽、6は電源である。
Next, an embodiment of the present invention will be described with reference to the drawings.
1 is an exterior body constituting a hot water storage tank unit, 2 is a heating means comprising a heat pump unit, 3 is a hot water tap, 4 is a remote controller, 5 is a bathtub, and 6 is a power source.

前記外装ケース1内には、湯水を貯湯する貯湯タンク7と、貯湯タンク7の上部に接続された出湯管8と、貯湯タンク7の下部に接続された給水管9と、出湯管8からの高温水と給水管9から分岐されたバイパス管10からの低温水とを混合するミキシング弁11と、ミキシング弁11の下流に接続された給湯管12と、給湯管12に設けられた給湯温度センサ13と、給湯管11に設けられた給湯流量センサ14と、給水管9に設けられた給水温度センサ15と、給湯管12から分岐され浴槽5に接続された湯張り管16と、この湯張り管16の開閉を行う湯張り弁17と、湯張り管16を流れる流量を積算する湯張り流量センサ18と、出湯管8から分岐して接続された貯湯タンク7の過圧を逃す過圧逃し弁19と、給水管9に設けられた給水圧を減圧する減圧弁20と、この外装ケース1内の各種機器の制御を行うマイクロコンピュータを主に構成される給湯制御部21と、貯湯タンク7と加熱手段2とを接続して湯水を循環させるヒーポン往き管22とヒーポン戻り管23からなる加熱循環回路24とを備えて構成されている。   In the exterior case 1, a hot water storage tank 7 for storing hot water, a hot water pipe 8 connected to the upper part of the hot water storage tank 7, a water supply pipe 9 connected to the lower part of the hot water storage tank 7, and the hot water pipe 8 A mixing valve 11 for mixing high-temperature water and low-temperature water from the bypass pipe 10 branched from the water supply pipe 9, a hot water supply pipe 12 connected downstream of the mixing valve 11, and a hot water supply temperature sensor provided in the hot water supply pipe 12 13, a hot water flow rate sensor 14 provided in the hot water supply pipe 11, a hot water temperature sensor 15 provided in the water supply pipe 9, a hot water pipe 16 branched from the hot water pipe 12 and connected to the bathtub 5, and this hot water filling A hot water valve 17 that opens and closes the pipe 16, a hot water flow sensor 18 that integrates the flow rate through the hot water pipe 16, and an overpressure relief that releases an overpressure in the hot water storage tank 7 that is branched from the hot water pipe 8. Provided in the valve 19 and the water supply pipe 9 A pressure reducing valve 20 for reducing the water supply pressure, a hot water supply control unit 21 mainly composed of a microcomputer for controlling various devices in the outer case 1, the hot water storage tank 7 and the heating means 2 are connected to supply hot water. A heating-circulation circuit 24 including a heat-pump forward pipe 22 to be circulated and a heat-pone return pipe 23 is provided.

25は貯湯タンク7の外郭のほぼ全面を覆い保温・断熱を行う、耐熱性発泡ポリスチレンからなる発泡断熱材である。前記貯湯タンク7の上面および底面は略半球形に形成され、この上面および底面に沿って前記発泡断熱材25で形成される蓋状発泡材26が設けられている。   Reference numeral 25 denotes a foam heat insulating material made of heat-resistant foamed polystyrene that covers almost the entire outer surface of the hot water storage tank 7 and performs heat insulation and heat insulation. An upper surface and a bottom surface of the hot water storage tank 7 are formed in a substantially hemispherical shape, and a lid-like foam material 26 formed of the foam heat insulating material 25 is provided along the upper surface and the bottom surface.

27は前記発泡断熱材25に覆われ前記貯湯タンク7の高さ方向の各測定箇所に貼り付けられた5個の温度センサ28の各設置箇所を囲うように形成された切り取り溝で、この切り取り用溝27は温度センサ28の修理、点検等のメンテナンス時に発泡断熱材25を切り取りやすいように形成したものであり、前記発泡断熱材25に形状を一辺の長さを5cm〜10cmの四角とするように外装体1側に設けると共に、その対称位置である前記貯湯タンク7側にも同形状に形成されている。また、前記温度センサ28は前記切り取り用溝27に囲まれた枠内中心部付近の貯湯タンク7表面に貼り付けられているものである。   Reference numeral 27 denotes a cut groove formed so as to surround each installation location of the five temperature sensors 28 covered with the foam heat insulating material 25 and attached to each measurement location in the height direction of the hot water storage tank 7. The groove 27 is formed so that the foam heat insulating material 25 is easily cut off during maintenance such as repair and inspection of the temperature sensor 28, and the shape of the foam heat insulating material 25 is a square having a side length of 5 cm to 10 cm. Thus, it is provided in the exterior body 1 side, and is also formed in the same shape also in the hot water storage tank 7 side which is the symmetrical position. The temperature sensor 28 is affixed to the surface of the hot water storage tank 7 near the center of the frame surrounded by the cutout groove 27.

前記加熱手段2は、二酸化炭素冷媒を圧縮するコンプレッサー30と、凝縮器としての冷媒−水熱交換器31と、減圧器32と、蒸発器としての空気熱交換器33よりなるヒートポンプ回路34と、空気熱交換器33に送風する送風機35と、加熱循環回路24途中に設けられた能力可変の循環ポンプ36と、加熱循環回路24の冷媒−水熱交換器31入口側に設けられ、冷媒−水熱交換器31に流入する湯水の温度を検出する熱交入口温度センサ37と、加熱循環回路24の冷媒−水熱交換器31出口側に設けられ、冷媒−水熱交換器31から流出する湯水の温度を検出する熱交出口温度センサ38と、この加熱手段2の制御を行うマイクロコンピュータを主に構成される加熱制御部39とを備えて構成されている。   The heating means 2 includes a compressor 30 for compressing carbon dioxide refrigerant, a refrigerant-water heat exchanger 31 as a condenser, a decompressor 32, and a heat pump circuit 34 including an air heat exchanger 33 as an evaporator, A blower 35 for blowing air to the air heat exchanger 33, a variable capacity circulation pump 36 provided in the middle of the heating circulation circuit 24, a refrigerant-water heat exchanger 31 inlet side of the heating circulation circuit 24, and a refrigerant-water A hot water inlet temperature sensor 37 for detecting the temperature of hot water flowing into the heat exchanger 31 and hot water flowing out of the refrigerant-water heat exchanger 31 provided on the outlet side of the refrigerant-water heat exchanger 31 of the heating circuit 24. The heat exchange outlet temperature sensor 38 for detecting the temperature of the heat and the heating control unit 39 mainly composed of a microcomputer for controlling the heating means 2 are provided.

前記リモートコントローラ4には給湯設定温度を設定する温度設定スイッチ40、浴槽5への湯張りを指示する湯張りスイッチ41、湯張り量を設定する湯張り量設定スイッチ42、及び給湯可能な残時間を表示させる残時間表示スイッチ43とを有した操作部44と、ドットマトリクス型の蛍光表示管よりなる表示部45と、これら操作部44及び表示部45を制御すると共に、前記給湯制御部21と通信を行うマイクロコンピュータを主に構成されたリモコン制御部46を備えており、通常運転時は前記表示部45に操作部44で設定された給湯設定温度や時刻情報および貯湯温度センサ28で検知する残り貯湯量等が表示されるものである。なお、前記表示部45はドットマトリクス型の液晶表示部としても良い。   The remote controller 4 includes a temperature setting switch 40 for setting a hot water supply set temperature, a hot water filling switch 41 for instructing hot water filling to the bathtub 5, a hot water filling amount setting switch 42 for setting the hot water filling amount, and a remaining time for hot water supply. An operation unit 44 having a remaining time display switch 43 for displaying the display, a display unit 45 made of a dot matrix type fluorescent display tube, the operation unit 44 and the display unit 45, and the hot water supply control unit 21. A remote control unit 46 mainly composed of a microcomputer for communication is provided. During normal operation, the display unit 45 detects the hot water supply set temperature and time information set by the operation unit 44 and the hot water storage temperature sensor 28. The remaining hot water storage amount is displayed. The display unit 45 may be a dot matrix type liquid crystal display unit.

次に、温度センサ28が故障して、この温度センサ28を交換する際のメンテナンス作業について説明すると、貯湯タンク7の外郭を覆う発泡断熱材25をカッター等で切り取り用溝27に沿って四角に切断し、リード線29と温度センサ28をハンダゴテで取り外し、温度センサ28を取り出す。そして新しい温度センサ28とリード線29をハンダ付けした後、この温度センサ28を貯湯タンク7の元の箇所に貼り付け、切断した発泡断熱材25を粘着手段により付け直してメンテナンス作業が終了する。
これによって、切り取り作業の際、目印となる切り取り用溝27があることで切断箇所を正確に把握でき、切り取り用溝27の形状を直線のみから成る四角にする事で切り取りやすいことから切断作業の効率を高め、温度センサ28に繋がっているリード線29を誤って傷つける心配もなく、極めて容易にメンテナンス作業がおこなえる。
Next, the maintenance work when the temperature sensor 28 fails and the temperature sensor 28 is replaced will be described. The foam heat insulating material 25 covering the outer shell of the hot water storage tank 7 is squared along the groove 27 for cutting with a cutter or the like. The lead wire 29 and the temperature sensor 28 are removed with a soldering iron, and the temperature sensor 28 is taken out. And after soldering the new temperature sensor 28 and the lead wire 29, this temperature sensor 28 is affixed on the original location of the hot water storage tank 7, and the cut | disconnected foaming insulation material 25 is reattached by an adhesion means, and a maintenance operation | work is complete | finished.
As a result, when the cutting operation is performed, the cutting groove 27 serving as a mark can be accurately grasped, and the cutting groove 27 can be easily cut out by making the shape of the cutting groove 27 a square made of only a straight line. The maintenance work can be performed very easily without increasing the efficiency and without fear of damaging the lead wire 29 connected to the temperature sensor 28.

この発明の一実施形態を示す貯湯式給湯装置の概略構成図。The schematic block diagram of the hot water storage type hot-water supply apparatus which shows one Embodiment of this invention. 同要部の縦断面図。The longitudinal cross-sectional view of the principal part. 同貯湯タンクと断熱材の正面図。The front view of the hot water storage tank and heat insulating material. 同貯湯タンクの図3におけるA−A線断面図AA line sectional view of the hot water storage tank in FIG.

符号の説明Explanation of symbols

1 外装体
2 加熱手段
7 貯湯タンク
25 発泡断熱材
27 切り取り用溝
28 温度センサ
29 リード線
DESCRIPTION OF SYMBOLS 1 Exterior body 2 Heating means 7 Hot water storage tank 25 Foam heat insulating material 27 Cut-out groove 28 Temperature sensor 29 Lead wire

Claims (3)

加熱手段により加熱した湯水を貯湯する貯湯タンクと、前記貯湯タンクを収納した外装体と、前記貯湯タンクの外郭に備え付けられ、前記貯湯タンク内の湯温を検知する温度センサと、前記貯湯タンク外郭と前記外装体との間に前記貯湯タンクを囲繞する発泡断熱材とを備えた貯湯式給湯装置に於いて、前記発泡断熱材には、前記温度センサ設置箇所を囲うように切り取り用溝を設けたことを特徴とする貯湯式給湯装置。   A hot water storage tank for storing hot water heated by the heating means, an exterior body housing the hot water storage tank, a temperature sensor provided in an outer shell of the hot water storage tank for detecting the hot water temperature in the hot water storage tank, and the outer shell of the hot water storage tank In the hot water storage hot water supply apparatus provided with a foam heat insulating material that surrounds the hot water storage tank between the hot water storage tank and the exterior body, the foam heat insulating material is provided with a groove for cutting so as to surround the temperature sensor installation location. A hot water storage hot water supply device characterized by that. 前記切り取り用溝は、形状を四角にする事を特徴とする前記請求項1記載の貯湯式給湯装置。   The hot water storage type hot-water supply apparatus according to claim 1, wherein the cut-out groove has a square shape. 前記切り取り用溝は、前記発泡断熱材の外装体側と貯湯タンク側に設ける事を特徴とする請求項1及び2記載の貯湯式給湯装置。   The hot water storage type hot water supply apparatus according to claim 1 or 2, wherein the groove for cutting is provided on an exterior body side and a hot water storage tank side of the foam heat insulating material.
JP2008177128A 2008-07-07 2008-07-07 Storage water heater Pending JP2010014385A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012097934A (en) * 2010-10-29 2012-05-24 Hitachi Appliances Inc Maintenance method of temperature detecting means, tank, and water heater equipped with tank
JP2013253727A (en) * 2012-06-06 2013-12-19 Rinnai Corp Heat insulation type hot water storage device and storage type water heater
JP2015137830A (en) * 2014-01-24 2015-07-30 三菱電機株式会社 Storage water heater
WO2016001956A1 (en) * 2014-06-30 2016-01-07 日立アプライアンス株式会社 Hot water storage tank unit, hot water storage-type water heater, and method for installing alternative temperature sensor in hot water storage unit
JP2016142477A (en) * 2015-02-03 2016-08-08 株式会社コロナ Hot water storage type water heater

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012097934A (en) * 2010-10-29 2012-05-24 Hitachi Appliances Inc Maintenance method of temperature detecting means, tank, and water heater equipped with tank
JP2013253727A (en) * 2012-06-06 2013-12-19 Rinnai Corp Heat insulation type hot water storage device and storage type water heater
JP2015137830A (en) * 2014-01-24 2015-07-30 三菱電機株式会社 Storage water heater
WO2016001956A1 (en) * 2014-06-30 2016-01-07 日立アプライアンス株式会社 Hot water storage tank unit, hot water storage-type water heater, and method for installing alternative temperature sensor in hot water storage unit
JPWO2016001956A1 (en) * 2014-06-30 2017-07-13 日立アプライアンス株式会社 Hot water storage tank unit, hot water storage type water heater, and installation method of alternative temperature sensor in hot water storage unit
JP2016142477A (en) * 2015-02-03 2016-08-08 株式会社コロナ Hot water storage type water heater

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