WO2015196134A1 - Composites à base de bois - Google Patents

Composites à base de bois Download PDF

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Publication number
WO2015196134A1
WO2015196134A1 PCT/US2015/036781 US2015036781W WO2015196134A1 WO 2015196134 A1 WO2015196134 A1 WO 2015196134A1 US 2015036781 W US2015036781 W US 2015036781W WO 2015196134 A1 WO2015196134 A1 WO 2015196134A1
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WO
WIPO (PCT)
Prior art keywords
composite
biomass
wood
weight
acid
Prior art date
Application number
PCT/US2015/036781
Other languages
English (en)
Inventor
Diza Braksmayer
Adrienne MCKEE
Giselle Janssen
David H. Krevor
John C. Warner
Justin R. WHITFIELD
William E. DOROGY JR.
Frederick Richard Kearney
Emily J. Stoler
Original Assignee
Solazyme, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Solazyme, Inc. filed Critical Solazyme, Inc.
Publication of WO2015196134A1 publication Critical patent/WO2015196134A1/fr

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L97/00—Compositions of lignin-containing materials
    • C08L97/02—Lignocellulosic material, e.g. wood, straw or bagasse
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00—Polymeric products of isocyanates or isothiocyanates
    • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40—High-molecular-weight compounds
    • C08G18/64—Macromolecular compounds not provided for by groups C08G18/42 - C08G18/63
    • C08G18/6484—Polysaccharides and derivatives thereof
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00—Polymeric products of isocyanates or isothiocyanates
    • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40—High-molecular-weight compounds
    • C08G18/64—Macromolecular compounds not provided for by groups C08G18/42 - C08G18/63
    • C08G18/6492—Lignin containing materials; Wood resins; Wood tars; Derivatives thereof
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00—Polymeric products of isocyanates or isothiocyanates
    • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72—Polyisocyanates or polyisothiocyanates
    • C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7657—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
    • C08G18/7664—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
    • C08G18/7671—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups containing only one alkylene bisphenyl group
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/34—Silicon-containing compounds
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/38—Boron-containing compounds
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/04—Oxygen-containing compounds
    • C08K5/05—Alcohols; Metal alcoholates
    • C08K5/053—Polyhydroxylic alcohols
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/04—Oxygen-containing compounds
    • C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/04—Oxygen-containing compounds
    • C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/092—Polycarboxylic acids
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/04—Oxygen-containing compounds
    • C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098—Metal salts of carboxylic acids
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/04—Oxygen-containing compounds
    • C08K5/10—Esters; Ether-esters
    • C08K5/101—Esters; Ether-esters of monocarboxylic acids
    • C08K5/103—Esters; Ether-esters of monocarboxylic acids with polyalcohols
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/16—Nitrogen-containing compounds
    • C08K5/20—Carboxylic acid amides
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00—Use of ingredients characterised by shape
    • C08K7/02—Fibres or whiskers
    • C08K7/04—Fibres or whiskers inorganic
    • C08K7/14—Glass
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04—Homopolymers or copolymers of ethene
    • C08L23/06—Polyethene
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10—Homopolymers or copolymers of propene
    • C08L23/12—Polypropene
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L3/00—Compositions of starch, amylose or amylopectin or of their derivatives or degradation products
    • C08L3/02—Starch; Degradation products thereof, e.g. dextrin
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/06—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L99/00—Compositions of natural macromolecular compounds or of derivatives thereof not provided for in groups C08L89/00 - C08L97/00

Definitions

  • composite is encased in a capstock.
  • the capstock forms an outer layer on at least a portion of the composite. Particularly in an outdoor setting, the capstock acts to protect the inner core from exposure to the environment such as to moisture, mold, and mildew.
  • the capstock comprises a thickness of about 0.012 inches to about 0.040 inches. In certain embodiments the capstock comprises a thickness of about 0.015 inches to about 0.020 inches.
  • the capstock can be formed as disclosed in US 2010/0159213 such as by co-extrusion.
  • the capstock comprises an ionomer. Suitable ionomers are selected from ethylene/methacrylic acid copolymers and zinc ionomers thereof.
  • the fillers can also be pulverized or ground such as by hammer milling and screened for specific sizes.
  • the cellulosic filler is a wood fiber or flour having a size of 80 to 40 mesh. In other embodiments, the wood fiber or flour is 40 to 20 mesh. In still other embodiments, the wood fiber or flour is 40 mesh.
  • wood composites include glued laminated timber (glulam), oriented strand board (OSB), plywood, particle board, wood fiber insulation board, medium density fiber board (MDF), I-joists, end-jointed lumber, and structural composite lumber (SCL) such as laminated strand lumber (LSL), parallel strand lumber (PSL), laminated veneer lumber (LVL), and oriented strand lumber (OSL).
  • the wood composites find use in construction such as for furniture, cabinets, countertops, and tiling, paneling, and molding in buildings.
  • the cellulosic filler in the wood composite is eucalyptus.
  • “Cultivated”, and variants thereof such as “cultured” and “fermented”, refer to the intentional fostering of growth (increases in cell size, cellular contents, and/or cellular activity) and/or propagation (increases in cell numbers) of one or more cells by use of selected and/or controlled conditions. The combination of both growth and propagation is termed "proliferation.”
  • selected and/or controlled conditions include the use of a defined medium (with known characteristics such as pH, ionic strength, and carbon source), specified temperature, oxygen tension, carbon dioxide levels, and growth in a bioreactor.
  • Microalgae also include other microbial photosynthetic organisms that exhibit cell- cell adhesion, such as Agmenellum, Anabaena, and Pyrobotrys. Microalgae also include obligate heterotrophic microorganisms that have lost the ability to perform photosynthesis, such as certain dinoflagellate algae species and species of the genus Prototheca.
  • the microalgae is a Parachlorella, Prototheca, Chlorella or strains having at least 85% nucleotide sequence identity in 23S rR A sequences to a Parachlorella, Prototheca, or Chlorella strain. Certain nucleic acid sequences are disclosed in WO2009/126843 which is incorporated herein by reference in its entirety. Such sequences in WO2009/126843 include SEQ ID NOs:3-29.
  • oil production has been found to occur even in the absence of linoleic acid, as demonstrated in the obligate heterotroph oleaginous microalgae Prototheca but generally applicable to other oleaginous microalgae, microorganism, or even multicellular organisms (e.g., cultured plant cells).
  • Mechanical pressing methods may optionally include addition of press aid.
  • WO2010/120939 teaches a device and method for pressing of oil from microalgae using a press-aid (also referred to therein as a "bulking agent").
  • a press-aid also referred to therein as a "bulking agent”
  • typically more than 5% of the dry cell weight is recovered as triglyceride.
  • more than 10%>, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, 95%, 98% of the dry cell weight may be recovered as triglyceride.
  • Example 1 Wood plastic composite compositions comprising microalgal biomass
  • injection molded compositions may be prepared through a masterbatch format, comprising microalgal biomass at 80% weight, to achieve comparable mechanical performance to that of injection molded compositions formulated directly with lower levels of microalgal biomass.
  • Example 22 Microalgal biomass treated with 10% or 20% Alkenyl Succinic Anhydride (ASA)
  • MDF medium density fiberboard pine wood fiber (sufficient to enable good application of MDI onto fiber) was added into a rotary drum mixer.
  • the resinated MDF fiber was tumble mixed for ⁇ 10 minutes after spraying completion.
  • the resinated MDF fiber was removed from the rotary drum mixer and fiber clumps were "opened" using a knife-blade mill.
  • the appropriate amount of resinated MDF fiber and press-aid containing microalgal biomass were combined and tumble mixed using the rotary drum mixer.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

L'invention concerne des matériaux à base de bois d'ingénierie contenant une biomasse microbienne oléagineuse, ainsi que des procédés pour leur préparation et des utilisations de ces matériaux. Ces matériaux comprennent des composites à base de bois et des composites bois-plastique.
PCT/US2015/036781 2014-06-20 2015-06-19 Composites à base de bois WO2015196134A1 (fr)

Applications Claiming Priority (8)

Application Number Priority Date Filing Date Title
US201462015154P 2014-06-20 2014-06-20
US62/015,154 2014-06-20
US201462064381P 2014-10-15 2014-10-15
US62/064,381 2014-10-15
US201462073728P 2014-10-31 2014-10-31
US62/073,728 2014-10-31
US201462094734P 2014-12-19 2014-12-19
US62/094,734 2014-12-19

Publications (1)

Publication Number Publication Date
WO2015196134A1 true WO2015196134A1 (fr) 2015-12-23

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ID=53762292

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2015/036781 WO2015196134A1 (fr) 2014-06-20 2015-06-19 Composites à base de bois

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WO (1) WO2015196134A1 (fr)

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106084526A (zh) * 2016-07-06 2016-11-09 淄博职业学院 一种应用于现代冷链物流的果蔬保温材料及其制备方法
CN106366539A (zh) * 2016-08-26 2017-02-01 安徽钰锦生态木材料有限公司 一种耐老化抗冷脆的木塑复合材料
CN108727620A (zh) * 2018-06-26 2018-11-02 黄胜勇 一种可降解植物塑板材
CN108912709A (zh) * 2018-05-14 2018-11-30 广西民族大学 一种聚乙烯/桉木粉复合材料及其制备方法
CN109280269A (zh) * 2018-09-18 2019-01-29 汕头市华美塑料模具实业有限公司 一种天然抗菌防臭pp保鲜盒的制备方法
CN109504031A (zh) * 2018-10-31 2019-03-22 安徽绿之态新材料有限公司 一种纤维素/三聚氰胺甲醛复合树脂及其制备方法
WO2019094438A1 (fr) * 2017-11-07 2019-05-16 Masonite Corporation Articles fabriqués à partir d'un matériau cellulosique riche en lipophile et procédés associés
CN110183796A (zh) * 2019-06-28 2019-08-30 蒙城县欣瑞特建材有限公司 一种低成本废料回收pvc木塑板材
US10822798B2 (en) 2006-01-20 2020-11-03 Material Innovations Llc Carpet waste composite
IT201900011805A1 (it) * 2019-07-15 2021-01-15 Agroils Tech S P A Composti leganti privi di formaldeide e metodi per produrli
WO2021009210A1 (fr) * 2019-07-15 2021-01-21 Agroils Technologies S.P.A. Liants exempts de formaldéhyde et leurs procédés de production
WO2021217564A1 (fr) * 2020-04-30 2021-11-04 邹平大美橡塑科技有限公司 Profilé en bois-plastique multicolore, son procédé de fabrication et panneau en bois-plastique
CN113831748A (zh) * 2021-09-26 2021-12-24 南京五瑞生物降解新材料研究院有限公司 一种生物质全降解材料及其制备工艺
US20220010138A1 (en) * 2018-11-21 2022-01-13 Materialize.X Limited Binder Materials
CN114381136A (zh) * 2021-12-28 2022-04-22 太仓旭莱自动化机械有限公司 一种减重复合木塑型材及制备方法
US11572646B2 (en) 2020-11-18 2023-02-07 Material Innovations Llc Composite building materials and methods of manufacture
CN116218044A (zh) * 2018-04-27 2023-06-06 阿尔吉斯有限责任公司 包含藻类生物质填料的弹性体复合材料

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CN103788555A (zh) * 2014-02-12 2014-05-14 山东理工大学 一种聚乙烯基包覆共挤木塑复合材料的生产方法
CN103832042A (zh) * 2014-03-20 2014-06-04 东北林业大学 一种碳纤维布增强木塑复合材料及其制备方法

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Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11773592B2 (en) 2006-01-20 2023-10-03 Material Innovations Llc Carpet waste composite
US10822798B2 (en) 2006-01-20 2020-11-03 Material Innovations Llc Carpet waste composite
CN106084526B (zh) * 2016-07-06 2018-03-06 淄博职业学院 一种应用于现代冷链物流的果蔬保温材料及其制备方法
CN106084526A (zh) * 2016-07-06 2016-11-09 淄博职业学院 一种应用于现代冷链物流的果蔬保温材料及其制备方法
CN106366539A (zh) * 2016-08-26 2017-02-01 安徽钰锦生态木材料有限公司 一种耐老化抗冷脆的木塑复合材料
US11752736B2 (en) 2017-11-07 2023-09-12 Masonite Corporation Articles made from lipophilic-rich cellulosic material and methods therefor
US11046057B2 (en) 2017-11-07 2021-06-29 Masonite Corporation Articles made from lipophilic-rich cellulosic material and methods therefor
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