WO2015180395A1 - 一种角向磨光机 - Google Patents

一种角向磨光机 Download PDF

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Publication number
WO2015180395A1
WO2015180395A1 PCT/CN2014/089562 CN2014089562W WO2015180395A1 WO 2015180395 A1 WO2015180395 A1 WO 2015180395A1 CN 2014089562 W CN2014089562 W CN 2014089562W WO 2015180395 A1 WO2015180395 A1 WO 2015180395A1
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Prior art keywords
angle grinder
stator
motor shaft
casing
output disc
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PCT/CN2014/089562
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English (en)
French (fr)
Inventor
应时立
周加泽
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浙江绿动电机科技有限公司
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Priority claimed from CN201420290506.6U external-priority patent/CN203843807U/zh
Priority claimed from CN201410240239.6A external-priority patent/CN105437159A/zh
Application filed by 浙江绿动电机科技有限公司 filed Critical 浙江绿动电机科技有限公司
Publication of WO2015180395A1 publication Critical patent/WO2015180395A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/14Structural association with mechanical loads, e.g. with hand-held machine tools or fans

Definitions

  • the invention relates to the technical field of machining equipment, in particular to an angle grinder.
  • the driving method is usually a motor drive, and the motor usually adopts a series motor.
  • the series motor has a carbon brush structure, and the series motor simultaneously performs current commutation through a carbon brush, a carbon brush and a rotor. Wear is one of the bottlenecks of the service life of the tool, and the carbon brush wears carbon powder, which causes certain pollution to the environment.
  • it is usually necessary to adopt a gear transmission mechanism to realize its The direction of the drive between the motor shaft and the output shaft is changed and decelerated.
  • the present invention provides an angle grinder, including a casing, the inside of which is provided with a brushless motor and a controller, the brushless motor including a motor shaft, and the motor shaft
  • the outer end portion can be cooperatively fitted with an output disc, the axis of the motor shaft is perpendicular to the operation surface of the output disc and passes through the center of the output disc;
  • the outer peripheral portion of the inner end of the motor shaft is coaxially sleeved with a rotor core, and the outer peripheral surface of the rotor core is provided with a permanent magnet, and the inside of the casing is further provided with a stator that cooperates with the permanent magnet.
  • the controller is located inside the casing.
  • the motor shaft is coaxially sleeved with a cooling fan.
  • the stator comprises a stator core, a plurality of stator enamel wires wound in the stator core, and a cold air passage disposed in the stator core.
  • the cold air passage is composed of a gap between two adjacent stator enamel wires and a gap between the stator core and the rotor core.
  • an insulating layer is disposed between the motor rotating shaft and the rotor core, and the casing is a plastic part.
  • the insulating layer is an epoxy resin tube.
  • the angle grinder is driven by a commercial frequency alternating current, and a filter rectifier module for AC/DC conversion is disposed in the controller.
  • the output disc is any one of a grinding wheel grinding disc, a diamond cutting piece, and a concrete cutting piece.
  • the angle grinder is driven by a DC low voltage power supply or a battery pack.
  • the angle grinder provided by the present invention includes a casing, and the inside of the casing is provided with a brushless motor and a controller, and the brushless motor includes a motor shaft, and the motor shaft is externally The end portion of the motor shaft is perpendicular to the operation surface of the output disk and passes through the center of the output disk; the outer circumference of the motor shaft is coaxially fitted with the output disk.
  • a rotor core, a permanent magnet is disposed on an outer circumferential surface of the rotor core, and a stator that cooperates with the permanent magnet is further disposed inside the casing.
  • the permanent magnet drives the motor shaft to rotate under the magnetic field of the stator, and simultaneously drives the output discs to be coaxially coupled to achieve a corresponding cutting and cutting operation.
  • the overall working structure of the angle grinder does not require a transmission structure such as a gear, the overall assembly structure is simple and compact, and the service life is long, and the transmission can be realized only by the brushless motor shaft and the related magnetic stator and rotor fittings. The deceleration of the mechanism effectively avoids power loss, so that the transmission efficiency of the angle grinder is high.
  • FIG. 1 is a schematic structural view of an angle grinder provided by an embodiment of the present invention.
  • FIG. 2 is a schematic view showing the axial structure of the brushless motor portion of FIG. 1.
  • the core of the invention is to provide an angle grinder which has a simple and compact structure, a long service life and a high transmission efficiency.
  • FIG. 1 is a schematic structural view of an angle grinder provided by an embodiment of the present invention
  • FIG. 2 is a schematic axial structural view of a brushless motor portion of FIG.
  • the angle grinder provided by the present invention comprises a casing 11 , and the inside of the casing 11 is provided with a brushless motor and a controller 14 , and the brushless motor includes a motor shaft 12 and a motor shaft 12 .
  • the outer end portion of the motor shaft 12 is perpendicular to the operation surface of the output disk 13 and passes through the center of the output disk 13; the outer periphery of the inner end of the motor shaft 12 is coaxially fitted with a rotor
  • the iron core 121 has a permanent magnet 122 on the outer circumferential surface of the rotor core 121, and a stator 123 that cooperates with the permanent magnet 122 is disposed inside the casing 11.
  • the permanent magnet 122 drives the motor shaft 12 to rotate under the magnetic field of the stator 123, and simultaneously drives the output disc 13 to be coaxially coupled to achieve a corresponding cutting and cutting operation.
  • the overall working structure of the angle grinder does not require a transmission structure such as a gear, the overall assembly structure is simple and compact, and the service life is long, and the transmission can be realized only by the brushless motor shaft and the related magnetic stator and rotor fittings. The deceleration of the mechanism effectively avoids power loss, so that the transmission efficiency of the angle grinder is high.
  • controller 14 is disposed inside the casing 11.
  • the arrangement of the controller 14 inside the casing 11 can further improve the component integration of the angle grinder and make the structure more compact.
  • the controller can realize the filtering and rectification of the AC power to the DC power, and the control functions of the start, stop, speed control, over current protection, power failure protection and soft start of the brushless motor.
  • the brushless motor in this embodiment has the following characteristics in actual work: high efficiency, motor efficiency is above 80%; long service life of the whole machine, because there is no carbon brush and gear, the service life is more than 1200 hours; low noise, noise The value is about 65db (decibel); small size, light weight; with current overload protection and sudden call protection.
  • the stator 123 includes a stator core 124, a plurality of stator enamel wires 125 wound in the stator core 124, and a cold air passage 126 disposed in the stator core 124.
  • the temperature of the stator enameled wire group 42 is effectively reduced, thereby increasing the current density, and ensuring that the brushless motor in the embodiment is a high power density brushless motor, that is, a unit volume of the motor The raw power is higher.
  • the cold air passage 126 is composed of a gap between two adjacent stator enamel wires 125 and a gap between the stator core 124 and the rotor core 121.
  • the stator enameled wire is wound onto the stator core 124 to form a stator enameled wire set 125.
  • there is a gap between two adjacent stator enamelled wire groups 125 for air flow and a gap between two adjacent stator enamelled wire groups 125 is connected to a gap between the stator core 124 and the rotor core 121. It further enhances the air flow and improves the cooling effect.
  • a brushless motor with a stator 4 having a diameter of 55 mm to 65 mm and a stator height of 20 mm is taken as an example:
  • the size (stator diameter and height) of the brushless motor provided by the embodiment of the present invention is smaller than that of the brushless motor in the prior art, but the power is greater than that of the brushless motor in the prior art.
  • the power generated by the motor of the unit volume is high, so that the brushless motor provided by the embodiment of the invention is a high power density motor.
  • the motor shaft 12 is coaxially fitted with a cooling fan 15.
  • the cooling fan 15 can cool the brushless motor during operation to ensure stable and reliable operation of the main working component.
  • the casing 11 has a vent 111 that cooperates with the brushless motor.
  • the vent 111 can further improve the cooling effect of the brushless motor.
  • an insulating layer 127 is disposed between the motor shaft 12 and the rotor core 121, the insulating layer 127 is an epoxy tube, and the casing 11 is a plastic part.
  • the insulating layer cooperates with the plastic casing to form a double insulation structure, which can effectively ensure that the angular polishing machine meets the corresponding insulation safety requirements and improves the safety of use thereof.
  • the above-mentioned insulating layer is an epoxy resin tube, and the material thereof is not limited to the epoxy resin tube described above, as long as it can meet the practical use requirements of the angle grinder.
  • the angle grinder is driven by a commercial frequency alternating current (AC: 110-127V/220-240V)
  • the controller 14 is provided with a filter rectifier module for AC/DC conversion.
  • the angle grinder realizes the conversion of alternating current to direct current through the filter rectifier module, and then inputs to the motor, which is a technical scheme of brushless motor passage.
  • the output disk 13 is any one of a grinding wheel grinding blade, a diamond cutting blade, and a concrete cutting blade.
  • the output disc 13 is not limited to the above-mentioned grinding wheel grinding disc, diamond cutting piece, concrete cutting piece, etc., and the worker can flexibly select the material of the output disc 13 according to actual working conditions, that is, as long as it is It can meet the practical needs of the angle grinder.
  • the angle grinder is driven by a DC low voltage power supply or a battery pack.
  • noise values in the above table are the noise values under the no-load condition of each tool belt.
  • the angle grinder provided in the present invention includes a casing, and the internal arrangement of the casing There is a brushless motor and a controller, the brushless motor includes a motor shaft, and an outer end of the motor shaft is coupled to an output disk, and an axis of the motor shaft is perpendicular to an operation surface of the output disk And passing through the center of the output disk; the outer peripheral portion of the inner end of the motor shaft is coaxially sleeved with a rotor core, and the outer peripheral surface of the rotor core is provided with a permanent magnet, and the inside of the casing is also provided with a stator that cooperates with the permanent magnet.
  • the permanent magnet drives the motor shaft to rotate under the magnetic field of the stator, and simultaneously drives the output discs to be coaxially coupled to achieve a corresponding cutting and cutting operation.
  • the overall working structure of the angle grinder does not require a transmission structure such as a gear, the overall assembly structure is simple and compact, and the service life is long, and the transmission can be realized only by the brushless motor shaft and the related magnetic stator and rotor fittings. The deceleration of the mechanism effectively avoids power loss, so that the transmission efficiency of the angle grinder is high.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
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Abstract

一种角向磨光机,包括机壳(11),机壳的内部设置有无刷电机和控制器(14),所述无刷电机包括电机转轴(12),电机转轴的外端部可联动地套装有输出盘片(13),电机转轴的轴线垂直于输出盘片的操作面且经过输出盘片的圆心;电机转轴的内端外周部同轴套装有转子铁芯(121),转子铁芯的外周面上设置有永磁体(122),机壳的内部还设置有与永磁体相配合的定子(123)。该角向磨光机的结构简单紧凑,使用寿命长,且传动效率高。

Description

一种角向磨光机
本申请要求于2014年5月30日提交中国专利局、申请号为201410240239.6、发明名称为“一种角向磨光机”,以及于2014年5月30日提交中国专利局、申请号为201420290506.6、发明名称为“一种角向磨光机”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本发明涉及机加工设备技术领域,特别涉及一种角向磨光机。
背景技术
现有的角向磨光机,其驱动方式通常为电机驱动,电机通常采用串激电机,该种串激电机具有碳刷结构,串激电机同时通过碳刷实现电流换向,碳刷和转子磨损是工具使用寿命的瓶颈之一,且碳刷磨损产生碳粉,对环境造成了一定污染;另一方面,为了满足其实际工作过程中的工况需要,通常需要采用齿轮传动机构来实现其电机轴与输出轴之间的传动方向改变和减速目的。然而,该种装配结构由于存在较多的齿轮等传动件,传动效率低下,并导致其整体所需的装配空间较大,装配结构较为复杂;同时齿轮为易磨损件,较多的齿轮传动件的存在导致了角向磨光机的整体使用寿命受到不利影响。
发明内容
本发明的目的是提供一种角向磨光机,该角向磨光机的结构简单紧凑,使用寿命较长,且传动效率较高。
为解决上述技术问题,本发明提供一种角向磨光机,包括机壳,所述机壳的内部设置有无刷电机和控制器,所述无刷电机包括电机转轴,所述电机转轴的外端部可联动地套装有输出盘片,所述电机转轴的轴线垂直于所述输出盘片的操作面且经过所述输出盘片的圆心;
所述电机转轴的内端外周部同轴套装有转子铁芯,所述转子铁芯的外周面上设置有永磁体,所述机壳的内部还设置有与所述永磁体相配合的定子。
优选地,所述控制器位于所述机壳的内部。
优选地,所述电机转轴上同轴套装有冷却风扇。
优选地,所述定子包括定子铁芯、多个缠绕于所述定子铁芯内的定子漆包线组及设置于所述定子铁芯内的冷风通道。
优选地,所述冷风通道由相邻两个所述定子漆包线组之间的间隙及所述定子铁芯与所述转子铁芯之间的间隙组成。
优选地,所述电机转轴与所述转子铁芯之间设置有绝缘层,且所述机壳为塑料制件。
优选地,所述绝缘层为环氧树脂管。
优选地,所述角向磨光机由工频交流电驱动,所述控制器中设置有用于交直流转换的滤波整流模块。
优选地,所述输出盘片为砂轮磨片、金刚石切割片、混凝土切割片中的任一种。
优选地,所述角向磨光机由直流低压电源或电池包驱动。
相对上述背景技术,本发明所提供的角向磨光机,包括机壳,所述机壳的内部设置有无刷电机和控制器,所述无刷电机包括电机转轴,所述电机转轴的外端部可联动地套装有输出盘片,所述电机转轴的轴线垂直于所述输出盘片的操作面且经过所述输出盘片的圆心;所述电机转轴的内端外周部同轴套装有转子铁芯,所述转子铁芯的外周面上设置有永磁体,所述机壳的内部还设置有与所述永磁体相配合的定子。工作过程中,所述永磁体在所述定子的磁场作用下驱动所述电机转轴转动,同时带动所述输出盘片同轴联动以实现相应的切削切割作业。所述角向磨光机的整体工作结构中无需齿轮等传动结构,整体装配结构简单紧凑,使用寿命较长,且其仅需无刷电机转轴及其相关磁性定、转子配合件即可实现传动机构的减速,有效避免了动力损耗,使得所述角向磨光机的传动效率较高。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本发明一种具体实施方式所提供的角向磨光机的结构示意图;
图2为图1中无刷电机部分的轴向结构示意图。
具体实施方式
本发明的核心是提供一种角向磨光机,该角向磨光机的结构简单紧凑,使用寿命较长,且传动效率较高。
为了使本技术领域的人员更好地理解本发明方案,下面结合附图和具体实施方式对本发明作进一步的详细说明。
请参考图1和图2,图1为本发明一种具体实施方式所提供的角向磨光机的结构示意图;图2为图1中无刷电机部分的轴向结构示意图。
在具体实施方式中,本发明所提供的角向磨光机,包括机壳11,机壳11的内部设置有无刷电机和控制器14,所述无刷电机包括电机转轴12,电机转轴12的外端部可联动地套装有输出盘片13,电机转轴12的轴线垂直于输出盘片13的操作面且经过输出盘片13的圆心;电机转轴12的内端外周部同轴套装有转子铁芯121,转子铁芯121的外周面上设置有永磁体122,机壳11的内部还设置有与永磁体122相配合的定子123。工作过程中,永磁体122在定子123的磁场作用下驱动电机转轴12转动,同时带动输出盘片13同轴联动以实现相应的切削切割作业。所述角向磨光机的整体工作结构中无需齿轮等传动结构,整体装配结构简单紧凑,使用寿命较长,且其仅需无刷电机转轴及其相关磁性定、转子配合件即可实现传动机构的减速,有效避免了动力损耗,使得所述角向磨光机的传动效率较高。
进一步地,控制器14设置于机壳11的内部。将控制器14设置于机壳11内部能够进一步提高所述角向磨光机的组件集成度,并使其结构更加紧凑。该控制器能够实现交流电源到直流电的滤波、整流,以及对所述无刷电机的起停、调速控制、过流保护、断电保护和软启动等控制功能。
本实施例中的无刷电机在实际工作中具有以下特点:效率高,电机效率在80%以上;整机使用寿命长,因为没有碳刷和齿轮,使用寿命在1200小时以上;噪音低,噪音值在65db(分贝)左右;体积小,重量轻;具有电流过载保护和突来电保护。
另一方面,定子123包括定子铁芯124、多个缠绕于定子铁芯124内的定子漆包线组125及设置于定子铁芯124内的冷风通道126。通过设置冷风通道43,以便空气流动,有效降低定子漆包线组42的温度,进而提高电流密度,确保本实施例中的无刷电机为高功率密度的无刷电机,即,单位体积的电机产 生的功率较高。
另外,冷风通道126由相邻两个定子漆包线组125之间的间隙及定子铁芯124与转子铁芯121之间的间隙组成。定子漆包线向定子铁芯124上缠绕,形成定子漆包线组125。在缠绕过程中,相邻两个定子漆包线组125之间存在间隙,以供空气流动,相邻两个定子漆包线组125之间的间隙与定子铁芯124与转子铁芯121之间的间隙连通,进一步加强了空气流动,提高了冷却效果。
如下面数据表显示,以定子4的直径为55mm-65mm,定子高度为20mm的无刷电机为例:
表1 现有技术中与本发明的比较数据
Figure PCTCN2014089562-appb-000001
由此可知,本发明实施例提供的无刷电机的尺寸(定子直径及高度)均小于现有技术中的无刷电机的尺寸,但是,功率大于现有技术中的无刷电机的功率,因此,其单位体积的电机产生的功率较高,使得本发明实施例提供的无刷电机为高功率密度电机。
具体地,电机转轴12上同轴套装有冷却风扇15。该冷却风扇15能够在工作过程中为所述无刷电机降温,以保证其主体工作组件的稳定可靠作业。
更具体地,机壳11上具有与所述无刷电机相配合的通风口111。该通风口111能够进一步提高所述无刷电机的冷却效果。
另一方面,电机转轴12与转子铁芯121之间设置有绝缘层127,绝缘层127为环氧树脂管,机壳11为塑料制件。该绝缘层与塑料机壳相互配合形成双重绝缘结构,能够有效保证所述角向磨光机符合相应的绝缘安全要求,并提高其使用安全性。
当然,上述绝缘层为环氧树脂管仅为优选方案,其材质并不局限于上文所述的环氧树脂管,只要是能够满足所述角向磨光机的实际使用需要均可。
更具体地,所述角向磨光机由工频交流电(AC:110-127V/220-240V)驱 动,控制器14中设置有用于交直流转换的滤波整流模块。在实际装配使用过程中,所述角向磨光机是通过滤波整流模块实现交流电到直流电的转化,再输入到电机,这是无刷电机通行的技术方案。
进一步地,输出盘片13为砂轮磨片、金刚石切割片、混凝土切割片中的任一种。当然,该输出盘片13并不局限于上文所述的砂轮磨片、金刚石切割片、混凝土切割片等,工作人员可以根据实际工况需要灵活选择输出盘片13的材质,即,只要是能够满足所述角向磨光机的实际使用需要均可。
更具体地,所述角向磨光机由直流低压电源或电池包驱动。
为了更好地说明本发明中无刷电机应用于角向磨光机后的改进效果,现将角向磨光机应用串激电机和无刷同轴电机的相关资料列入下表:
Figure PCTCN2014089562-appb-000002
Figure PCTCN2014089562-appb-000003
注:以上表格中的噪音值均为各工具带工作盘片空载状态下的噪音值。
综上可知,本发明中提供的角向磨光机,包括机壳,所述机壳的内部设置 有无刷电机和控制器,所述无刷电机包括电机转轴,所述电机转轴的外端部可联动地套装有输出盘片,所述电机转轴的轴线垂直于所述输出盘片的操作面且经过所述输出盘片的圆心;所述电机转轴的内端外周部同轴套装有转子铁芯,所述转子铁芯的外周面上设置有永磁体,所述机壳的内部还设置有与所述永磁体相配合的定子。工作过程中,所述永磁体在所述定子的磁场作用下驱动所述电机转轴转动,同时带动所述输出盘片同轴联动以实现相应的切削切割作业。所述角向磨光机的整体工作结构中无需齿轮等传动结构,整体装配结构简单紧凑,使用寿命较长,且其仅需无刷电机转轴及其相关磁性定、转子配合件即可实现传动机构的减速,有效避免了动力损耗,使得所述角向磨光机的传动效率较高。
以上对本发明所提供的角向磨光机进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。

Claims (10)

  1. 一种角向磨光机,包括机壳,其特征在于:所述机壳的内部设置有无刷电机和控制器,所述无刷电机包括电机转轴,所述电机转轴的外端部可联动地套装有输出盘片,所述电机转轴的轴线垂直于所述输出盘片的操作面且经过所述输出盘片的圆心;
    所述电机转轴的内端外周部同轴套装有转子铁芯,所述转子铁芯的外周面上设置有永磁体,所述机壳的内部还设置有与所述永磁体相配合的定子。
  2. 如权利要求1所述的角向磨光机,其特征在于:所述控制器位于所述机壳的内部。
  3. 如权利要求1所述的角向磨光机,其特征在于:所述电机转轴上同轴套装有冷却风扇。
  4. 如权利要求1所述的角向磨光机,其特征在于:所述定子包括定子铁芯、多个缠绕于所述定子铁芯内的定子漆包线组及设置于所述定子铁芯内的冷风通道。
  5. 如权利要求4所述的角向磨光机,其特征在于:所述冷风通道由相邻两个所述定子漆包线组之间的间隙及所述定子铁芯与所述转子铁芯之间的间隙组成。
  6. 如权利要求1所述的角向磨光机,其特征在于:所述电机转轴与所述转子铁芯之间设置有绝缘层,且所述机壳为塑料制件。
  7. 如权利要求6所述的角向磨光机,其特征在于:所述绝缘层为环氧树脂管。
  8. 如权利要求1所述的角向磨光机,其特征在于:所述角向磨光机由工频交流电驱动,所述控制器中设置有用于交直流转换的滤波整流模块。
  9. 如权利要求1所述的角向磨光机,其特征在于:所述输出盘片为砂轮磨片、金刚石切割片、混凝土切割片中的任一种。
  10. 如权利要求1所述的角向磨光机,其特征在于:所述角向磨光机由直流低压电源或电池包驱动。
PCT/CN2014/089562 2014-05-30 2014-10-27 一种角向磨光机 WO2015180395A1 (zh)

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CN110370138A (zh) * 2019-08-01 2019-10-25 浙江实利电机有限公司 一种风冷直驱电动角磨机
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