WO2015174090A1 - Rotating electric machine for internal combustion engine - Google Patents

Rotating electric machine for internal combustion engine Download PDF

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Publication number
WO2015174090A1
WO2015174090A1 PCT/JP2015/002436 JP2015002436W WO2015174090A1 WO 2015174090 A1 WO2015174090 A1 WO 2015174090A1 JP 2015002436 W JP2015002436 W JP 2015002436W WO 2015174090 A1 WO2015174090 A1 WO 2015174090A1
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WO
WIPO (PCT)
Prior art keywords
rotational position
internal combustion
rotor
lead wires
combustion engine
Prior art date
Application number
PCT/JP2015/002436
Other languages
French (fr)
Japanese (ja)
Inventor
正尚 道明
金光 憲太郎
Original Assignee
デンソートリム株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by デンソートリム株式会社 filed Critical デンソートリム株式会社
Priority to CN201580026404.0A priority Critical patent/CN106464110B/en
Publication of WO2015174090A1 publication Critical patent/WO2015174090A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K21/00Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
    • H02K21/12Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
    • H02K21/22Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating around the armatures, e.g. flywheel magnetos

Definitions

  • the invention disclosed herein relates to a rotating electrical machine for an internal combustion engine connected to the internal combustion engine.
  • Patent Documents 1-4 disclose a rotating electrical machine for an internal combustion engine connected to the internal combustion engine.
  • This rotating electrical machine can function as a generator and / or a starter.
  • the rotating electrical machine outputs a reference position signal for the ignition device of the internal combustion engine.
  • This rotating electrical machine includes a rotational position sensor for detecting the rotational position of the rotor in order to function as a starter. Further, the rotating electrical machine includes a rotational position sensor for outputting a reference position signal for the ignition device.
  • Rotating electric machine has a case for supporting a plurality of rotational position sensors.
  • a circuit board for electrically connecting the plurality of rotational position sensors and the plurality of lead wires is disposed in the case.
  • the plurality of lead wires disclosed in Patent Document 1 and Patent Document 2 extend from the case to the outside at different positions on the case. A plurality of thin lead wires are bundled outside the case.
  • the lead wire of Patent Document 1 passes through a through hole provided in the case.
  • JP 2010-200421 A Patent No. 5064279 JP 2013-233030 A JP 2013-27252 A
  • the configuration of the prior art requires a difficult manufacturing process or a manufacturing process that increases the price.
  • a process of inserting a plurality of lead wires into a plurality of through holes requires precise work.
  • the plurality of lead wires are soldered to the wiring pattern on the circuit board in the case, an even higher degree of difficulty is required for the insertion process.
  • the difficulty of soldering work is increased.
  • work which inserts a thin lead wire in the through-hole of a hard case tends to damage the coating
  • One of the objects of the invention is to provide a rotating electrical machine for an internal combustion engine that can suppress exposure of a lead wire for a signal indicating the rotational position of a rotor.
  • One of the objects of the invention is to provide a rotating electrical machine for an internal combustion engine that can suppress leakage of resin from a case.
  • One of the objects of the invention is to provide a rotating electrical machine for an internal combustion engine capable of suppressing the length of a lead wire.
  • a rotating electrical machine for an internal combustion engine includes a rotor (21) having a permanent magnet (23) disposed on an inner surface of a rotor yoke (22) coupled to a rotating shaft of the internal combustion engine (12), and the internal combustion engine (12).
  • a stator (31) having a stator core (32) disposed on the inner side of the rotor by being fixed to the body (13) and forming a plurality of magnetic poles facing the permanent magnet on the radially outer side, and a rotational position of the rotor
  • a rotational position sensor (43) to detect, a plurality of lead wires (45, 445) for supplying a signal output from the rotational position sensor to the outside, a sensor connection portion (42b) to which the rotational position sensor is connected, and a plurality of A circuit board (42a) having an external connection portion (42c, 442c) to which the lead wire is connected and a container (52) for accommodating the rotational position sensor and the circuit board.
  • a plurality of lead wires extend intensively from a part of the case.
  • the lead wire is not arranged long along the case.
  • exposure of a plurality of lead wires on the case is suppressed.
  • One invention disclosed herein includes a plurality of rotational position sensors arranged circumferentially apart from each other with respect to the rotation axis of the rotor, and the circuit board extends in the circumferential direction over an installation range of the plurality of rotational position sensors.
  • the plurality of sensor connection portions (42b) are distributed on the circuit board in correspondence with the positions of the plurality of rotational position sensors, and the plurality of external connection portions (42c) are the plurality of sensor connection portions. Is narrower than the range in which is arranged, and is intensively arranged in a range near the drawer.
  • a plurality of external connection portions to which a plurality of lead wires are connected are concentrated on a part of the circuit board.
  • the plurality of external connection portions are arranged near the drawer portion.
  • connection work between a plurality of lead wires and a plurality of external connection portions can be performed intensively.
  • the length of the plurality of lead wires in the case can be suppressed.
  • a rotating electrical machine for an internal combustion engine includes a rotor (21) having a permanent magnet (23) disposed on an inner surface of a rotor yoke (22) coupled to a rotating shaft of the internal combustion engine (12), and the internal combustion engine (12).
  • a stator (31) having a stator core (32) disposed on the inner side of the rotor by being fixed to the body (13) and forming a plurality of magnetic poles facing the permanent magnet on the radially outer side, and a rotational position of the rotor
  • a rotational position sensor (43) to detect, a plurality of lead wires (45, 445) for supplying a signal output from the rotational position sensor to the outside, a sensor connection portion (42b) to which the rotational position sensor is connected, and a plurality of A circuit board (42a) having an external connection portion (42c, 442c) to which the lead wire is connected and a container (52) for accommodating the rotational position sensor and the circuit board.
  • side walls (52a, 252a) and case (51) Comprising image forming side walls (52a, 252a) and case (51) having, a sealing resin accumulated in the container so as to seal the circuit board (56).
  • the side wall has a recess (52c) formed so as to extend from the edge (52b) of the opening end of the container to below the surface of the sealing resin, and is further formed of a material softer than the case.
  • a grommet (47, 347) is provided in the recess to prevent leakage, and the plurality of lead wires are disposed through the grommet to prevent leakage of the sealing resin.
  • the plurality of lead wires are disposed so as to penetrate the grommets attached to the concave portions of the side walls.
  • the plurality of lead wires are not arranged long along the outside of the case.
  • damage to a plurality of lead wires is suppressed.
  • a grommet that is softer than the case makes it possible to suppress leakage of the sealing resin.
  • the grommet that is softer than the case is likely to be in close contact with the surface that forms the recess.
  • the grommet prevents leakage of the sealing resin that passes between the recess and the grommet.
  • a grommet that is softer than the case tends to adhere to a plurality of lead wires.
  • the grommet prevents leakage of the sealing resin that passes between the plurality of lead wires and the grommet.
  • a grommet that is softer than the case enables an easy operation for arranging a plurality of lead wires through the grommet.
  • One invention disclosed herein includes a plurality of rotational position sensors arranged away from each other in the circumferential direction with respect to the rotation axis of the rotor, and the circuit board extends in the circumferential direction over the installation range of the plurality of rotational position sensors.
  • the plurality of sensor connection portions (42b) are distributed on the circuit board in correspondence with the positions of the plurality of rotational position sensors, and the plurality of external connection portions (42c) are the plurality of sensor connection portions. Is narrower than the range in which it is arranged and is intensively arranged in a range near the grommet.
  • a plurality of external connection portions to which a plurality of lead wires are connected are concentrated on a part of the circuit board.
  • the plurality of external connection portions are arranged near the grommet.
  • connection work between a plurality of lead wires and a plurality of external connection portions can be performed intensively.
  • the length of the plurality of lead wires in the case can be suppressed.
  • a rotating electrical machine for an internal combustion engine includes a rotor (21) having a permanent magnet (23) disposed on an inner surface of a rotor yoke (22) coupled to a rotating shaft of the internal combustion engine (12), and the internal combustion engine (12).
  • a stator (31) having a stator core (32) disposed on the inner side of the rotor by being fixed to the body (13) and forming a plurality of magnetic poles facing the permanent magnet on the radially outer side, and a rotational position of the rotor
  • a rotational position sensor (43) to detect, a plurality of lead wires (45, 445) for supplying a signal output from the rotational position sensor to the outside, a sensor connection portion (42b) to which the rotational position sensor is connected, and a plurality of A circuit board (42a) having an external connection portion (42c, 442c) to which the lead wire is connected and a container (52) for accommodating the rotational position sensor and the circuit board.
  • a rotating electrical machine for an internal combustion engine (hereinafter simply referred to as a rotating electrical machine) 10 is also called a generator motor or an AC generator starter.
  • the rotating electrical machine 10 is electrically connected to an electric circuit 11 including an inverter circuit (INV) and a control device (ECU).
  • the electric circuit 11 provides a three-phase power conversion circuit.
  • the electrical circuit 11 provides a rectifier circuit that rectifies the AC power that is output when the rotating electrical machine 10 functions as a generator and supplies power to an electrical load including a battery.
  • the electric circuit 11 provides a signal processing circuit that receives a reference position signal for ignition control supplied from the rotating electrical machine 10.
  • the electric circuit 11 may provide an ignition controller that performs ignition control.
  • the electric circuit 11 provides a drive circuit that causes the rotating electrical machine 10 to function as a starter motor.
  • the electric circuit 11 receives from the rotating electrical machine 10 a rotational position signal for causing the rotating electrical machine 10 to function as an electric motor, and controls the energization of the rotating electrical machine 10 according to the detected rotational position to thereby start the rotating electrical machine 10. It functions as a motor.
  • the rotating electrical machine 10 is assembled to the internal combustion engine 12.
  • the internal combustion engine 12 includes a body 13 and a rotary shaft 14 that is rotatably supported by the body 13 and rotates in conjunction with the internal combustion engine.
  • the rotating electrical machine 10 is assembled to the body 13 and the rotating shaft 14.
  • the body 13 is a structure such as a crankcase or a transmission case of the internal combustion engine 12.
  • the rotating shaft 14 is a crankshaft of the internal combustion engine 12 or a rotating shaft interlocking with the crankshaft.
  • the rotating shaft 14 rotates when the internal combustion engine 12 is operated, and drives the rotating electrical machine 10 to function as a generator.
  • the rotating shaft 14 is a rotating shaft that can start the internal combustion engine 12 by the rotation of the rotating electrical machine 10 when the rotating electrical machine 10 functions as an electric motor.
  • the rotating electrical machine 10 includes a rotor 21, a stator 31, and a sensor unit 41.
  • the entire rotor 21 has a cup shape.
  • the rotor 21 is positioned with its open end facing the body 13.
  • the rotor 21 is fixed to the end of the rotating shaft 14.
  • the rotor 21 rotates together with the rotating shaft 14.
  • the rotor 21 provides a field by a permanent magnet.
  • the rotor 21 has a cup-shaped rotor yoke (rotor core) 22.
  • the rotor yoke 22 is connected to the rotating shaft 14 of the internal combustion engine 12.
  • the rotor yoke 22 has an inner cylinder fixed to the rotating shaft 14, an outer cylinder positioned on the radially outer side of the inner cylinder, and an annular bottom plate extending between the inner cylinder and the outer cylinder.
  • the rotor yoke 22 provides a yoke for a permanent magnet described later.
  • the rotor yoke 22 is made of magnetic metal.
  • the rotor 21 has a permanent magnet 23 disposed on the inner surface of the rotor yoke 22.
  • the permanent magnet 23 is fixed inside the outer cylinder.
  • the permanent magnet 23 has a plurality of segments. Each segment is partially cylindrical.
  • the permanent magnet 23 provides a plurality of N poles and a plurality of S poles inside thereof.
  • the permanent magnet 23 provides at least a field.
  • the permanent magnet 23 also provides a partial special magnetic pole for providing a reference position signal for ignition control.
  • the special magnetic pole is provided by a partial magnetic pole different from the magnetic pole arrangement for the field.
  • the permanent magnet 23 is fixed with respect to the axial direction and the radial direction by a holding cup 24 arranged on the radially inner side.
  • the holding cup 24 is made of a thin nonmagnetic metal.
  • the holding cup 24 is fixed to the rotor yoke 22.
  • the rotor 21 is fixed to the rotating shaft 14.
  • the rotor 21 and the rotating shaft 14 are connected via a positioning mechanism in the rotational direction such as key fitting.
  • the rotor 21 is fixed by being fastened to the rotary shaft 14 by a fixing bolt 25.
  • the stator 31 is an annular member.
  • the stator 31 is disposed between the rotor 21 and the body 13.
  • the stator 31 has a through hole that can receive the rotating shaft 14 and the inner cylinder of the rotor yoke 22.
  • the stator 31 has an outer peripheral surface that faces the inner surface of the rotor 21 via a gap.
  • a plurality of magnetic poles are arranged on the outer peripheral surface. These magnetic poles are arranged opposite to the field of the rotor 21.
  • the stator 31 has an armature winding.
  • the stator 31 has multiphase armature windings.
  • the stator 31 is fixed to the body 13.
  • the stator 31 is a three-phase multipolar stator having a plurality of magnetic poles and three-phase windings.
  • the stator 31 has a stator core 32.
  • the stator core 32 is disposed inside the rotor 21 by being fixed to the body 13 of the internal combustion engine 12.
  • the stator core 32 forms a plurality of magnetic poles facing the permanent magnet 23 on the radially outer side.
  • the stator core 32 is formed by laminating electromagnetic steel sheets formed in a predetermined shape so as to form a plurality of magnetic poles.
  • the stator core 32 provides a plurality of magnetic poles facing the inner surface of the permanent magnet 23. A gap is provided between the plurality of magnetic poles of the stator core 32.
  • the stator 31 has a stator coil 33 wound around a stator core 32.
  • the stator coil 33 provides an armature winding.
  • An insulator made of an insulating material is disposed between the stator core 32 and the stator coil 33.
  • the stator coil 33 is a three-phase winding.
  • the stator coil 33 can selectively function the rotor 21 and the stator 31 as a generator or an electric motor.
  • the stator 31 is fixed to the body 13.
  • the stator 31 and the body 13 are connected via a rotational positioning mechanism, for example, a fixing bolt 34.
  • the stator 31 is fixed by being fastened to the body 13 by a plurality of fixing bolts 34.
  • the sensor unit 41 is fixed to the stator 31.
  • the sensor unit 41 is a rotational position detector that detects the rotational position of the rotor 21 by detecting the magnetic flux supplied by the permanent magnet 23 provided in the rotor 21.
  • the sensor unit 41 includes a plurality of rotational position sensors 43 that are disposed between the magnetic poles and detect the rotational position of the rotor 21 by detecting the magnetic flux of the permanent magnet 23.
  • the reference position for ignition control is indicated by the position of the special magnetic pole provided by the permanent magnet 23.
  • the rotational position of the rotor 21 is also the rotational position of the rotating shaft 14. Therefore, a reference position signal for ignition control can be obtained by detecting the rotational position of the rotor 21.
  • the rotational position of the rotor 21 is indicated by the position of the field provided by the permanent magnet 23 in the rotational direction. Therefore, the rotating electrical machine 10 can function as an electric motor by detecting the rotational position of the rotor 21 and controlling the energization to the armature winding according to the detected rotational position.
  • the rotational position sensor 43 detects the rotational position of the rotor 21 for causing the rotating electrical machine 10 to function as at least an electric motor.
  • the rotating electrical machine 10 can function as a generator and an electric motor, and can selectively function as either of them.
  • the sensor unit 41 accommodates the circuit component 42.
  • the circuit component 42 includes a substrate, an electric element mounted on the substrate, and an electric wire.
  • the sensor unit 41 accommodates the rotational position sensor 43.
  • the sensor unit 41 is fixed to the stator 31 with fixing bolts 44.
  • the sensor unit 41 is fixed to the stator 31 at the radially inner portion. Further, the sensor unit 41 is positioned between the stator 31 and the body 13 at a radially outer portion.
  • the sensor unit 41 is elastically pressurized between the stator 31 and the body 13 and fixed between them.
  • the sensor unit 41 has a case 51.
  • the case 51 is made of a resin material.
  • the case 51 can partially have a metal part.
  • the case 51 accommodates and holds the circuit component 42 and the rotational position sensor 43.
  • the rotational position sensor 43 is connected to the circuit component 42.
  • the case 51 has a shape corresponding to a cross section of a polygonal cylinder, for example, a trapezoidal cylinder, and has an outer edge extending approximately corresponding to the radially outer edge of the stator 31.
  • the case 51 has a container 52 for accommodating the circuit component 42.
  • the container 52 is made of a resin material.
  • the container 52 has a box shape in which a surface facing the body 13 is opened.
  • the circuit component 42 is accommodated in the container 52 and fixed.
  • the case 51 has at least one cover 53 for accommodating and supporting at least one rotational position sensor 43.
  • the rotational position sensor 43 is fixed in the cover 53.
  • the cover 53 is a bottomed cylindrical member formed so as to extend from the bottom surface of the container 52.
  • the cover 53 is provided on the radially outer side.
  • the cover 53 is inserted into the gap between the magnetic poles.
  • the cover 53 is integrally formed to be continuous from the container 52 with the same resin material as the container 52.
  • the inside of the cover 53 communicates with the inside of the container 52.
  • the sensor unit 41 has a plurality of covers 53.
  • the cover 53 has a shape that can be called a finger shape or a tongue shape extending from the container 52.
  • the cover 53 can also be called a sheath for the rotational position sensor 43.
  • the plurality of covers 53 include one cover 53 for a rotational position sensor for detecting a reference position for ignition control and three covers 53 for rotational position sensors for motor control.
  • Each rotation position sensor 43 is accommodated in each cover 53.
  • the rotational position sensor 43 detects the magnetic flux supplied from the permanent magnet 23.
  • the rotational position sensor 43 is provided by a Hall sensor, an MRE sensor, or the like. This embodiment has one rotational position sensor for ignition control and three rotational position sensors for motor control.
  • the rotational position sensor 43 is electrically connected to the circuit component 42 by a sensor terminal disposed in a cavity in the cover 53.
  • the cover 53 is inserted into the gap between the magnetic poles of the stator core 32.
  • a cover 53 extending from the container 52 accommodates a rotational position sensor 43 therein.
  • the position of the rotational position sensor 43 in the axial direction is set so that the magnetic flux to be detected can be detected.
  • the cover 53, that is, the sensor unit 41 is positioned on the stator core 32 with respect to the axial direction. Details relating to the permanent magnet 23 for ignition control and motor control in this embodiment and details relating to the plurality of rotational position sensors 43 are disclosed in Japanese Patent No. 5064279, Japanese Patent Application Laid-Open No. 2013-233030, or Japanese Patent Application Laid-Open No. 2013-233030. The contents described in JP2013-27252A can be incorporated, and the description can be cited by reference.
  • the case 51 has a tightening portion 54.
  • the tightening portion 54 is provided radially inward of the container 52 with respect to the radial direction of the rotating electrical machine 10 for the internal combustion engine.
  • the tightening portion 54 is fastened to the stator 31 by the fixing bolt 44.
  • a connecting portion 55 is provided between the container 52 and the tightening portion 54 to connect them.
  • the tightening portion 54 and the connecting portion 55 extend radially inward from the container 52 and are positioned in an annular portion formed on the radially inner side of the stator core 32.
  • the fastening portion 54 and the connecting portion 55 are integrally formed so as to be continuous from the container 52 by the same resin material as that of the container 52.
  • the tightening portion 54 is positioned on the surface of the stator core 32 that faces the body 13.
  • the tightening portion 54 is provided with a female screw portion that receives the fixing bolt 44.
  • the female thread portion can be provided by forming a female thread directly in the resin material or by embedding a nut member in the resin material.
  • the fixing bolt 44 fastens the fastening portion 54 to the stator core 32.
  • the fixing bolt 44 is disposed through the stator core 32 from the surface of the stator core 32 opposite to the body 13.
  • the front end portion of the fixing bolt 44 protruding from the stator core 32 is screwed into the female thread portion of the tightening portion 54. Thereby, the sensor unit 41 is fixed to the stator core 32.
  • the container 52 has a bottom surface facing the stator core 32 side, an opening facing the body 13, and a side wall surrounding the bottom surface and the opening.
  • the plurality of covers 53 extend along the axial direction of the rotating electrical machine 10 from the bottom surface toward the gap between the stators 32.
  • a circuit component 42 is accommodated in the container 52.
  • the inside of the container 52 is filled with a protective sealing resin 56.
  • the sealing resin 56 is a potting resin for protecting the electric circuit.
  • the sealing resin 56 is poured into the container 52 in a fluid state and is cured.
  • the liquid level of the sealing resin 56 is substantially equal to or lower than the opening end of the container 52.
  • the case 51 has a stay 57.
  • the stay 57 is fixed to the body 13 by a fixing bolt 58.
  • the stay 57 is integrally formed so as to be continuous from the container 52 by the same resin material as the container 52.
  • FIG. 2 is a plan view of the sensor unit 41 as viewed from the body 13.
  • the stator core 32 is provided with a central through hole 32c and three through holes 32d for disposing the fixing bolts 34. Further, the stator core 32 is provided with a through hole (not shown) through which the fixing bolt 44 is disposed.
  • the container 52 extends in a substantially arcuate range along the radially outer portion of the stator 31.
  • a plurality of rotational position sensors 43 and a plurality of covers 53 are arranged within a circumferential range in which the container 52 extends.
  • the plurality of rotational position sensors 43 and the plurality of covers 53 are arranged at equal intervals.
  • the plurality of rotational position sensors 43 are disposed away from each other in the circumferential direction with respect to the rotational axis of the rotor 21.
  • the sensor unit 41 has a symmetry axis SYM.
  • the symmetry axis SYM is also the symmetry axis of the three through holes 32d.
  • the symmetry axis SYM passes through one through hole 32d and is located at the center of the two through holes 32d.
  • the container 52 extends in the circumferential direction with respect to the rotation axis of the rotor 21.
  • the container 52 extends symmetrically with respect to the symmetry axis SYM.
  • the side wall 52 a that defines the container 52 has a symmetrical shape along the circumferential direction with respect to the rotation axis of the rotor 21.
  • the plurality of rotational position sensors 43 and the plurality of covers 53 are arranged symmetrically on both sides in the circumferential direction with respect to the symmetry axis.
  • the two connecting portions 55 are arranged at symmetrical positions in the circumferential direction with respect to the symmetry axis SYM.
  • the fixing bolt 44 is disposed on the symmetry axis SYM.
  • the stay 57 is arranged symmetrically with respect to the circumferential direction in order to support the container 52 spreading in the circumferential direction with respect to the rotation axis of the rotor 21 in a balanced manner.
  • only one stay 57 is arranged on the symmetry axis SYM. Thereby, the stay 57 can support the sensor unit 41 in a balanced manner.
  • FIG. 2 does not show the sealing resin 56. This is to show the circuit component 42, the lead wire 45, and the like immersed in the sealing resin 56. In the actual product, the inside of the container 52 is completely covered with the sealing resin 56.
  • the sensor unit 41 has a lead wire 45 for external connection for taking out a signal output from the rotational position sensor 43 to the outside.
  • the sensor unit 41 has a plurality of lead wires 45 for extracting signals from the plurality of rotational position sensors 43.
  • the plurality of lead wires 45 are bundled between the sensor unit 41 and the electric circuit 11 to provide a wire bundle.
  • a bundle of the plurality of lead wires 45 is covered with a cover 46 for protecting them.
  • the cover 46 is made of resin.
  • the cover 46 can be provided by a heat shrinkable resin.
  • a grommet 47 is provided on the side wall 52 a of the container 52.
  • the grommet 47 is made of a material that is softer than the material of the case 51.
  • the grommet 47 is made of rubber.
  • the plurality of lead wires 45 are disposed through the grommet 47.
  • a sealed state is provided between the grommet 47 and the lead wire 45 that can prevent leakage of the sealing resin 56.
  • the sealing state between the grommet 47 and the lead wire 45 can be provided by a surface contact between them or a line contact between the seal lip formed on the grommet 47 and the lead wire 45.
  • the side wall 52a extends so as to surround a fan-shaped area.
  • the side wall 52a surrounds a symmetric range with respect to the symmetry axis SYM.
  • the grommet 47 is provided in a portion of the side wall 52a facing in the circumferential direction with respect to the rotation axis of the rotor 21.
  • the grommet 47 is provided on one side in the circumferential direction.
  • the grommet 47 is provided on the circumferential surface of the substantially fan-shaped case 51.
  • the side wall 52a is provided on a narrow flat plate portion facing in the circumferential direction. Such an arrangement of the grommets 47 facilitates the arrangement of the bundle of lead wires 45 on the body 13.
  • FIG. 3 shows the appearance of the part where the grommet 47 is provided.
  • a plurality of lead wires 45 are shown in cross section.
  • the side wall 52a has a recess 52c.
  • the recess 52 c is a groove formed in a concave shape from the edge 52 b at the opening end of the container 52.
  • the recess 52 c is formed so as to extend from the edge 52 b of the opening end of the container 52 to below the surface of the sealing resin 56.
  • a plurality of lead wires 45 are disposed in the recess 52c so as to extend through the side wall 52a.
  • the recess 52c is located at one end in the circumferential direction with respect to the rotation axis of the rotor 21 on the side wall 52a.
  • the grommet 47 is disposed in the recess 52c.
  • the grommet 47 is disposed so as to cover the recess 52c.
  • the grommet 47 supplements the side wall 52 a so that the sealing resin 56 can be stored inside the container 52.
  • the grommet 47 is disposed so as to straddle the inner side and the outer side of the side wall 52a in the recess 52c.
  • the grommet 47 is attached to the recess 52c so as to prevent the sealing resin 56 from leaking out.
  • Grommet 47 is in close contact with side wall 52a so as to prevent leakage of sealing resin 56 in recess 52c.
  • the grommet 47 has a plurality of through holes 47a for holding the plurality of lead wires 45 in a penetrating state.
  • the at least one through hole 47a is positioned at a position lower than the surface (liquid level) of the sealing resin 56. In the illustrated example, all the through holes 47 a are positioned below the surface of the sealing resin 56.
  • the plurality of lead wires 45 are disposed through the grommet 47 so as to prevent leakage of the sealing resin 56.
  • the recess 52 c and / or the grommet 47 provided in the side wall 52 a provides a lead-out portion for the plurality of lead wires 45.
  • the plurality of lead wires 45 are arranged so as to intensively extend from a lead portion provided in a part of the case 51.
  • the plurality of lead wires 45 intensively extend from only one end of the container 52 in the circumferential direction with respect to the rotation axis of the rotor 21.
  • the plurality of lead wires 45 are arranged so as to extend from the side wall 52 a in the circumferential direction with respect to the rotation axis of the rotor 21. As a result, the lead wire 45 is not disposed long along the case 51. Therefore, the exposure of the plurality of lead wires 45 on the case 51 is suppressed.
  • the grommet 47 provides a seal member provided between the side wall 52a and the plurality of lead wires 45 in the recess 52c. Prevention of leakage of the sealing resin 56 is achieved by a seal member provided in the recess 52c. The seal member is provided so as to prevent leakage of the sealing resin 56. The grommet 47 can intensively prevent leakage of the sealing resin 56 with respect to the plurality of lead wires 45.
  • the circuit component 42 has a circuit board 42a for providing electrical wiring.
  • the circuit board 42 a provides a connection member that electrically connects the plurality of rotational position sensors 43 and the plurality of lead wires 45.
  • the circuit board 42a can be provided by a printed wiring board.
  • the circuit board 42a can include circuit components that constitute a filter circuit or the like.
  • the circuit board 42 a is arranged so as to overlap with the rotational position sensor 43 in the axial direction of the rotating electrical machine 10.
  • the circuit board 42a extends so as to overlap all of the plurality of rotational position sensors 43, that is, all of the plurality of sensor terminals 43a, in the axial direction of the rotating electrical machine 10.
  • the circuit board 42 a has a shape corresponding to the internal shape of the container 52.
  • the circuit board 42 a extends over at least an arc-shaped range so as to be positioned behind the plurality of rotational position sensors 43.
  • the circuit board 42 a extends in the circumferential direction over the installation range of the plurality of rotational position sensors 43.
  • the circuit board 42a has a symmetrical shape with respect to the symmetry axis SYM.
  • the circuit board 42a has a shape that can be called a fan shape.
  • the circuit board 42a has a sensor connection part 42b for connecting the rotational position sensor 43 and the circuit board 42a.
  • the circuit board 42 a has a plurality of sensor connection portions 42 b corresponding to the positions of the plurality of rotational position sensors 43.
  • the sensor connecting portion 42b can be provided by a plurality of through holes and lands for receiving the sensor terminal 43a extending from the rotational position sensor 43 and connecting them by soldering.
  • the land is a conductor pattern for soldering.
  • four groups of sensor connecting portions 42b are shown. One group includes three through holes and three lands.
  • the circuit board 42a has an external connection part 42c for connecting the lead wire 45 and the circuit board 42a.
  • the external connection portion 42c can be provided by a land for connecting the lead wire 45 by soldering.
  • the external connection portion 42 c can include a through hole that receives the distal end portion of the lead wire 45. In the figure, six external connection portions 42c are provided.
  • the circuit board 42a has a wiring 42d for electrically connecting the sensor connection portion 42b and the external connection portion 42c.
  • the wiring 42d can be provided by printed wiring. In the drawing, a part of the wiring 42d is representatively shown.
  • the plurality of external connection portions 42c are intensively arranged on the circuit board 42a.
  • the plurality of sensor connection portions 42b are arranged so as to be widely distributed on the circuit board 42a.
  • the plurality of sensor connection portions 42 b are distributed and arranged on the circuit board 42 a corresponding to the positions of the plurality of rotational position sensors 43.
  • the plurality of external connection portions 42c are intensively arranged in a range narrower than the range in which the plurality of sensor connection portions 42b are arranged. Such a concentrated arrangement of the plurality of external connection portions 42c makes it possible to suppress a difference in length of the plurality of lead wires 45 in the container 52.
  • the plurality of external connection portions 42c are arranged asymmetrically on the circuit board 42a.
  • the plurality of sensor connection portions 42b are arranged symmetrically on the circuit board 42a.
  • the plurality of external connection portions 42c are intensively disposed in the vicinity of the grommet 47 on the circuit board 42a.
  • the plurality of external connection parts 42c are arranged only in the half part of the circuit board 42a closer to the grommet 47 than the symmetry axis SYM.
  • the plurality of external connection portions 42 c are intensively arranged in the vicinity of the grommet 47 in the radial direction of the rotating electrical machine 10.
  • the plurality of external connection portions 42c are concentrated on the edge of the circuit board 42a.
  • the plurality of external connection portions 42c are arranged on the edge of the circuit board 42a.
  • the plurality of external connection portions 42 c are intensively arranged in a narrow area near the drawer portion, that is, the grommet 47.
  • Such arrangement of the plurality of external connection portions 42 c makes it possible to suppress the length of the plurality of lead wires 45 in the container 52.
  • the plurality of lead wires 45 are connected to the external connection portion 42 c disposed in the vicinity of the grommet 47 without being laid in the container 52 for a long time.
  • the plurality of lead wires 45 are slightly exposed from the cover 46 outside the grommet 47. However, the plurality of lead wires 45 are not widely dispersed and exposed along the case 51.
  • the plurality of lead wires 45 extend in a bundle from the side surface of the case 51 facing one side in the circumferential direction around the rotation axis of the rotor 21. As a result, the plurality of lead wires 45 can be easily protected. For example, external force can be shared by the plurality of lead wires 45.
  • the plurality of lead wires 45 are inserted into the plurality of through holes 47a.
  • the through hole 47a is formed to have a slightly smaller diameter than the lead wire 45 before the lead wire 45 is inserted.
  • the grommet 47 has elasticity that can expand the through hole 47a by inserting the lead wire 45 at least around the through hole 47a. Since the plurality of grommets 47 are made of a soft resin, the lead wires 45 can be easily inserted. Moreover, the soft resin provides a good sealing state between the grommet 47 and the lead wire 45.
  • the plurality of lead wires 45 are inserted into the grommet 47 along the longitudinal direction thereof. Thereafter, the grommet 47 is attached to the recess 52c. The grommet 47 is attached to the recess 52c after the plurality of lead wires 45 are connected to the external connection portion 42c.
  • a manufacturing process in which a partial assembly including the circuit board 42a, the plurality of lead wires 45, and the grommet 47 is assembled and then the partial assembly is combined with the case 51.
  • this manufacturing process is employed, the connection work on the circuit board 42a is possible without being obstructed by the case 51.
  • the sealing resin 56 is stored in the container 52 after the circuit board 42a is accommodated in the container 52 and the grommet 47 is mounted in the recess 52c.
  • the sealing resin 56 is stored in the container 52 in a flowable state and is cured so as to seal the circuit board 42a.
  • the close contact between the grommet 47 and the side wall 52a prevents the sealing resin 56 from leaking out.
  • the close contact between the grommet 47 and the lead wire 45 prevents the sealing resin 56 from leaking out.
  • the lead wire 45 is disposed through the grommet 47 attached to the recess 52c formed in the case 51.
  • the work for arranging the lead wires 45 is facilitated.
  • the lead wire 45 is fixed by the grommet 47 made of a soft resin, high sealing performance can be realized.
  • leakage of the sealing resin 56 before curing can be suppressed. Therefore, the removal work of the leaked sealing resin 56 can be suppressed.
  • the grommet 47 is provided on the side wall 52a away from the tightening portion 54 and the stay 57, even if the sealing resin 56 leaks, the fixing of the sensor unit 41 is not adversely affected.
  • the circuit board 42a and the lead wire 45 are soldered at the external connection portion 42c, the circuit board 42a can be accommodated in the container 52. For this reason, soldering work becomes easy.
  • the plurality of external connection portions 42c are arranged asymmetrically on the circuit board 42a. For this reason, the soldering work can be concentrated in a narrow range on the circuit board 42a. Further, since the appearance of the circuit board 42a is asymmetrical, the front and back of the circuit board 42a can be easily distinguished.
  • This embodiment is a modification based on the preceding embodiment.
  • the case 51 has a symmetrical shape.
  • the case 51 has a left-right asymmetric shape.
  • the case 51 has a shape in which one of the symmetry axes SYM is larger than the other.
  • the case 51 has a side wall 252 a that partitions the asymmetric container 52.
  • the side wall 252a is larger than the other in one of the circumferential directions on the case 51.
  • the circumferential direction is a circumferential direction related to the rotation axis of the rotor 21.
  • the asymmetric shape of the case 51 is provided by projecting a part of the side wall 252a in the direction in which the plurality of lead wires 45 extend. This shape provides a volume for placing a plurality of lead wires 45 within the container 52.
  • the asymmetric container 52 forms a relatively large working space around the plurality of external connection portions 42c. For this reason, the operation
  • the side wall 252a provides a wider plane on one side in the circumferential direction of the case 51 than on the other side.
  • a grommet 47 is provided on this wide flat portion.
  • the asymmetric container 52 forms a part suitable for disposing the grommet 47 only on a part of the side wall 252a.
  • a grommet 347 is provided on a wide plane portion.
  • the wide plane allows the use of a relatively large grommet 347.
  • the grommet 347 extends long along the edge of the opening end of the container 52.
  • the grommet 347 is wider than the grommet 47 described above.
  • the plurality of lead wires 45 can be arranged with a high degree of freedom.
  • This embodiment is a modification based on the preceding embodiment.
  • the plurality of external connection portions 42c are arranged intensively and biased.
  • this embodiment employs a plurality of external connection portions 442c that are widely distributed and symmetrically arranged.
  • the circuit board 42a has a plurality of external connection portions 442c.
  • the plurality of external connection portions 442c are widely distributed on the circuit board 42a.
  • the plurality of external connection portions 442c are arranged symmetrically on the left and right of the symmetry axis SYM on the circuit board 42a.
  • the plurality of lead wires 445 extend from the grommet 347 into the container 52.
  • the plurality of lead wires 445 are laid between the grommet 347 and the corresponding external connection portion 442c.
  • the plurality of lead wires 445 are laid in the container 52 over different lengths. A part of the plurality of lead wires 445 is laid over substantially the entire length of the container 52 in the circumferential direction.
  • this embodiment requires a plurality of relatively long lead wires 445 within the container 52.
  • the plurality of lead wires 445 are led out from the grommet 347 in a concentrated manner.
  • the grommet 47 has the through hole 47a for inserting the lead wire 45 in the axial direction. Instead, in this embodiment, the grommet 47 has a slit 447b that sandwiches the lead wire 45.
  • the grommet 47 has a slit 547b.
  • the slit 547 b extends from the edge of the grommet 47 into the grommet 47 and penetrates between both surfaces of the grommet 47.
  • the slit 547b has a shape that closes so that the sealing resin 56 does not leak when the grommet 47 is mounted in the recess 52c without the lead wire 45.
  • the slit 547 b extends from the edge 52 b of the opening end of the container 52 along the depth direction of the container 52.
  • the slit 547b provides a holding portion for holding the lead wire 45 in a sealed state.
  • the slit 547b can be formed by a step of cutting the grommet 47 or a molding step.
  • the grommet 47 has a plurality of slits 547b.
  • the plurality of slits 547b are parallel to each other.
  • the grommet 47 has three slits 547b that are widely spread and distributed along the edge 52b.
  • One slit 547b has a length that can accommodate a plurality of lead wires 45. In the illustrated example, two lead wires 45 are arranged in one slit 547b.
  • the lead wire 45 is pushed into the slit 547b along its radial direction.
  • the grommet 47 is attached to the lead wire 45 so as to wrap the lead wire 45 in the slit 547b from the outside in the radial direction of the lead wire 45.
  • the grommet 47 brings the inner surface of the slit 547b into contact with the lead wire 45 by its own elasticity or by its own elasticity and the pressing force by being housed in the recess 52c.
  • adhesion between the grommet 47 and the lead wire 45 is ensured.
  • the slit 547b makes it possible to combine the lead wire 45 and the grommet 47 along the radial direction of the lead wire 45 at an arbitrary position of the lead wire 45. Therefore, it is easier to combine the lead wire 45 and the grommet 47 than when the lead wire 45 is inserted in the axial direction.
  • the grommet 47 has two slits 647b. In one slit 647b, three lead wires 45 are arranged along the length direction of the slit 647b. According to this embodiment, a plurality of lead wires 45 can be intensively arranged.
  • This embodiment is a modification based on the preceding embodiment.
  • the lead wire 45 is disposed in the through hole 47a or the slit 547b. Instead, in this embodiment, the lead wire 45 is disposed in the groove 747c.
  • the grommet 47 has a groove 747c that can be called a U-shaped or V-shaped.
  • the groove 747 c extends from the edge of the grommet 47 into the grommet 47 and penetrates between both surfaces of the grommet 47.
  • the groove 747c has such a size that the grommet 47 still communicates with both sides of the grommet 47 even when the grommet 47 is mounted in the recess 52c without the lead wire 45.
  • the groove 747c holds the lead wire 45 in a sealed state by the lead wire 45 being pushed into the groove 747c along its radial direction. In the manufacturing method of the rotating electrical machine 10, the lead wire 45 is placed in the groove 747c along the radial direction.
  • the groove 747c has a size capable of accommodating a plurality of lead wires 45.
  • an adhesive or a caulking agent can be applied.
  • the plurality of lead wires 45 can be brought into a lump bundle on the grommet 47.
  • the plurality of lead wires 45 can be arranged so as to extend from the grommet 47 in a bundled state.
  • the width of the grommet 47 can be reduced.
  • the lead wire 45 is not arranged along the outer surface of the case 51. Therefore, exposure of the lead wire 45 on the outer surface of the case 51 is suppressed.
  • the plurality of lead wires are arranged so as to extend as a bundle from the side wall in the circumferential direction.
  • the plurality of lead wires may be arranged so as to extend from the radially outer side of the side wall toward the radially outer side.
  • the plurality of lead wires may be arranged so as to extend from the container 52 along the axial direction of the rotor 21. Also in these configurations, since the plurality of lead wires extend as a bundle without being dispersed, exposure of the lead wires can be suppressed and damage can be suppressed.
  • a protective member such as a tape may be provided between the grommet 47 and the cover 46 in order to further suppress the exposure of the plurality of lead wires 45.
  • a protective cylinder portion that can be connected to the cover 46 may be provided on the grommet 47.
  • the grommet may be formed outside the bundle of the plurality of lead wires 45. For example, a bundle of a plurality of lead wires 45 can be placed in a mold, and the grommet 47 can be molded with rubber or resin around it.
  • a plurality of lead wires 45 may be arranged so as to penetrate the side wall 52a without providing a grommet.
  • a bundle of a plurality of lead wires 45 can be arranged directly in the recess 52c.
  • leakage of the sealing resin 56 may be prevented by disposing an adhesive, a filler, or the like between the side wall 52a and the bundle of the plurality of lead wires 45.
  • the plurality of lead wires 45 can be arranged so as to extend from the side wall 52 a of the case 51.
  • the sensor unit includes both a rotational position sensor for motor control and a rotational position sensor for ignition control.
  • the sensor unit can be configured to include at least one of a rotational position sensor for motor control and a rotational position sensor for ignition control.
  • the sensor block may include only a rotational position sensor for motor control.
  • a plurality of lead wires 45 are arranged in one slit 447b, 547b.
  • one lead wire may be disposed in one of the slits.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Permanent Magnet Type Synchronous Machine (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

A case (51) supports a rotational position sensor. The case (51) has a side wall (52a) by which a container (52) for housing a circuit board (42a) is bounded and formed. The circuit board (42a) has a plurality of sensor connection portions (42b) to which sensor terminals (43a) are connected and a plurality of external connection portions (42c) to which a plurality of lead wires (45) are connected. A sealing resin (56) is held in the container (52). A grommet (47) is provided in the side wall (52a). The grommet (47) is formed of a softer material than the case (51) and mounted on a recess portion so as to prevent the sealing resin (56) from leaking out. The lead wires (45) are disposed passing through the grommet (47) so as to prevent the sealing resin (56) from leaking out.

Description

内燃機関用回転電機Rotating electric machine for internal combustion engine 関連出願の相互参照Cross-reference of related applications
 この出願は、2014年5月16日に出願された日本特許出願2014-102656号を基礎出願とするものであり、当該基礎出願の開示内容は参照によってこの出願に組み込まれている。 This application is based on Japanese Patent Application No. 2014-102656 filed on May 16, 2014, and the disclosure of the basic application is incorporated into this application by reference.
 ここに開示される発明は、内燃機関に連結される内燃機関用回転電機に関する。 The invention disclosed herein relates to a rotating electrical machine for an internal combustion engine connected to the internal combustion engine.
 特許文献1-4は、内燃機関に連結される内燃機関用回転電機を開示する。この回転電機は、発電機、および/またはスタータとして機能することができる。加えて、この回転電機は、内燃機関の点火装置のための基準位置信号を出力する。この回転電機は、スタータとして機能するためにロータの回転位置を検出するための回転位置センサを備える。さらに、この回転電機は、点火装置のための基準位置信号を出力するための回転位置センサを備える。 Patent Documents 1-4 disclose a rotating electrical machine for an internal combustion engine connected to the internal combustion engine. This rotating electrical machine can function as a generator and / or a starter. In addition, the rotating electrical machine outputs a reference position signal for the ignition device of the internal combustion engine. This rotating electrical machine includes a rotational position sensor for detecting the rotational position of the rotor in order to function as a starter. Further, the rotating electrical machine includes a rotational position sensor for outputting a reference position signal for the ignition device.
 回転電機は、複数の回転位置センサを支持するためのケースを有する。ケース内には、複数の回転位置センサと複数のリード線とを電気的に接続するための回路基板が配置されている。 Rotating electric machine has a case for supporting a plurality of rotational position sensors. A circuit board for electrically connecting the plurality of rotational position sensors and the plurality of lead wires is disposed in the case.
 特許文献1および特許文献2が開示する複数のリード線は、ケース上の異なる位置においてケースから外部に延び出している。複数の細いリード線は、ケースの外で束ねられる。特許文献1のリード線は、ケースに開設された貫通穴を通っている。 The plurality of lead wires disclosed in Patent Document 1 and Patent Document 2 extend from the case to the outside at different positions on the case. A plurality of thin lead wires are bundled outside the case. The lead wire of Patent Document 1 passes through a through hole provided in the case.
 従来技術として列挙された先行技術文献の記載内容は、この明細書に記載された技術的要素の説明として、参照によって導入ないし援用される。 The description content of the prior art documents listed as the prior art is introduced or incorporated by reference as an explanation of the technical elements described in this specification.
特開2010-200421号公報JP 2010-200421 A 特許第5064279号Patent No. 5064279 特開2013-233030号公報JP 2013-233030 A 特開2013-27252号公報JP 2013-27252 A
 従来技術の構成は、複数の細いリード線が、ケースの外部に長い長さにわたって露出する。細いリード線は、製造工程、使用中、メンテナンス時のそれぞれにおいて損傷しやすい。また、長く露出したリード線は重量の増加、価格の上昇を招く。また、複数のリード線のために複数のシール構造が必要な場合がある。 In the configuration of the prior art, a plurality of thin lead wires are exposed over a long length outside the case. Thin leads are prone to damage during the manufacturing process, during use, and during maintenance. In addition, a long exposed lead leads to an increase in weight and price. Also, multiple seal structures may be required for multiple lead wires.
 別の観点では、従来技術の構成では、ケース上の複数の位置において封止樹脂の漏れ出しを阻止することが困難である。例えば、複数の貫通穴において高いシール性能を得ることが困難であった。漏れ出た封止樹脂は外観を損ない、ケースの形状に望ましくない変化を与えることがある。 From another point of view, it is difficult to prevent leakage of the sealing resin at a plurality of positions on the case with the configuration of the conventional technique. For example, it has been difficult to obtain high sealing performance in a plurality of through holes. The leaked sealing resin may damage the appearance and may cause an undesirable change in the shape of the case.
 別の観点では、従来技術の構成は、困難な製造工程、または価格を上昇させる製造工程を必要とする。例えば、複数の貫通穴に複数のリード線を挿し込む工程は精密な作業を要求する。加えて、複数のリード線はケース内において回路基板上の配線パターンとハンダ付けされているから、挿し込む工程には、なお一層に高い難度が要求される。また、ハンダ付け作業の難度も高くなる。また、硬いケースの貫通穴に、細いリード線を挿し込む作業は、リード線の被覆を損傷しやすい。また、リード線の差し込み易さと、貫通穴とリード線との密着によるシール性能との両立は困難である。 From another point of view, the configuration of the prior art requires a difficult manufacturing process or a manufacturing process that increases the price. For example, a process of inserting a plurality of lead wires into a plurality of through holes requires precise work. In addition, since the plurality of lead wires are soldered to the wiring pattern on the circuit board in the case, an even higher degree of difficulty is required for the insertion process. Also, the difficulty of soldering work is increased. Moreover, the operation | work which inserts a thin lead wire in the through-hole of a hard case tends to damage the coating | cover of a lead wire. Moreover, it is difficult to achieve both the ease of inserting the lead wire and the sealing performance due to the close contact between the through hole and the lead wire.
 上述の観点において、または言及されていない他の観点において、内燃機関用回転電機にはさらなる改良が求められている。 In the above-mentioned viewpoints or other viewpoints not mentioned, further improvements are required for the rotating electrical machines for internal combustion engines.
 発明の目的のひとつは、ロータの回転位置を示す信号のためのリード線の露出を抑制できる内燃機関用回転電機を提供することである。 One of the objects of the invention is to provide a rotating electrical machine for an internal combustion engine that can suppress exposure of a lead wire for a signal indicating the rotational position of a rotor.
 発明の目的のひとつは、ケースからの樹脂の漏れ出しを抑制できる内燃機関用回転電機を提供することである。 One of the objects of the invention is to provide a rotating electrical machine for an internal combustion engine that can suppress leakage of resin from a case.
 発明の目的のひとつは、リード線の長さを抑制できる内燃機関用回転電機を提供することである。 One of the objects of the invention is to provide a rotating electrical machine for an internal combustion engine capable of suppressing the length of a lead wire.
 ここに開示される発明は上記目的を達成するために以下の技術的手段を採用する。なお、特許請求の範囲およびこの項に記載した括弧内の符号は、ひとつの態様として後述する実施形態に記載の具体的手段との対応関係を示すものであって、発明の技術的範囲を限定するものではない。 The invention disclosed herein employs the following technical means to achieve the above object. Note that the reference numerals in parentheses described in the claims and in this section indicate a corresponding relationship with specific means described in the embodiments described later as one aspect, and limit the technical scope of the invention. Not what you want.
 ここに開示されるひとつの発明は、内燃機関用回転電機を提供する。この発明に係る内燃機関用回転電機は、内燃機関(12)の回転軸に連結されるロータヨーク(22)の内面に永久磁石(23)が配置されたロータ(21)と、内燃機関(12)のボディ(13)に固定されることによってロータの内側に配置され、永久磁石と対向する複数の磁極を径方向外側に形成するステータコア(32)を有するステータ(31)と、ロータの回転位置を検出する回転位置センサ(43)と、回転位置センサから出力された信号を外部に供給する複数のリード線(45、445)と、回転位置センサが接続されるセンサ接続部(42b)、および複数のリード線が接続される外部接続部(42c、442c)を有する回路基板(42a)と、回転位置センサを収容するとともに、回路基板を収容する容器(52)を区画形成する側壁(52a、252a)を有するケース(51)と、回路基板を封止するように容器内に溜められた封止樹脂(56)とを備え、複数のリード線は、ケースの一部に設けられた引き出し部(52c、47、347)から集中的に延び出すように配置されていることを特徴とする。 One invention disclosed herein provides a rotating electrical machine for an internal combustion engine. A rotating electrical machine for an internal combustion engine according to the present invention includes a rotor (21) having a permanent magnet (23) disposed on an inner surface of a rotor yoke (22) coupled to a rotating shaft of the internal combustion engine (12), and the internal combustion engine (12). A stator (31) having a stator core (32) disposed on the inner side of the rotor by being fixed to the body (13) and forming a plurality of magnetic poles facing the permanent magnet on the radially outer side, and a rotational position of the rotor A rotational position sensor (43) to detect, a plurality of lead wires (45, 445) for supplying a signal output from the rotational position sensor to the outside, a sensor connection portion (42b) to which the rotational position sensor is connected, and a plurality of A circuit board (42a) having an external connection portion (42c, 442c) to which the lead wire is connected and a container (52) for accommodating the rotational position sensor and the circuit board. A case (51) having side walls (52a, 252a) for image formation, and a sealing resin (56) stored in the container so as to seal the circuit board. It arrange | positions so that it may extend intensively from the drawer | drawing-out part (52c, 47, 347) provided in the part.
 この発明によると、複数のリード線がケースの一部から集中的に延び出す。この結果、リード線はケース上に沿って長く配置されることがない。この結果、ケースの上における複数のリード線の露出が抑制される。 According to the present invention, a plurality of lead wires extend intensively from a part of the case. As a result, the lead wire is not arranged long along the case. As a result, exposure of a plurality of lead wires on the case is suppressed.
 ここに開示されるひとつの発明は、ロータの回転軸に関して周方向に互いに離れて配置された複数の回転位置センサを備え、回路基板は、複数の回転位置センサの設置範囲にわたって周方向に延びており、複数のセンサ接続部(42b)は、複数の回転位置センサの位置に対応して回路基板上に分散して配置されており、複数の外部接続部(42c)は、複数のセンサ接続部が配置された範囲より狭く、引き出し部の近くの範囲に集中的に配置されていることを特徴とする。この発明によると、複数のリード線が接続される複数の外部接続部が回路基板上の一部に集中的に配置される。しかも、複数の外部接続部は、引き出し部の近くに配置される。この結果、複数のリード線と複数の外部接続部との接続作業を集中的に行うことができる。しかも、ケース内における複数のリード線の長さを抑制することができる。 One invention disclosed herein includes a plurality of rotational position sensors arranged circumferentially apart from each other with respect to the rotation axis of the rotor, and the circuit board extends in the circumferential direction over an installation range of the plurality of rotational position sensors. The plurality of sensor connection portions (42b) are distributed on the circuit board in correspondence with the positions of the plurality of rotational position sensors, and the plurality of external connection portions (42c) are the plurality of sensor connection portions. Is narrower than the range in which is arranged, and is intensively arranged in a range near the drawer. According to the present invention, a plurality of external connection portions to which a plurality of lead wires are connected are concentrated on a part of the circuit board. In addition, the plurality of external connection portions are arranged near the drawer portion. As a result, connection work between a plurality of lead wires and a plurality of external connection portions can be performed intensively. In addition, the length of the plurality of lead wires in the case can be suppressed.
 ここに開示されるひとつの発明は、内燃機関用回転電機を提供する。この発明に係る内燃機関用回転電機は、内燃機関(12)の回転軸に連結されるロータヨーク(22)の内面に永久磁石(23)が配置されたロータ(21)と、内燃機関(12)のボディ(13)に固定されることによってロータの内側に配置され、永久磁石と対向する複数の磁極を径方向外側に形成するステータコア(32)を有するステータ(31)と、ロータの回転位置を検出する回転位置センサ(43)と、回転位置センサから出力された信号を外部に供給する複数のリード線(45、445)と、回転位置センサが接続されるセンサ接続部(42b)、および複数のリード線が接続される外部接続部(42c、442c)を有する回路基板(42a)と、回転位置センサを収容するとともに、回路基板を収容する容器(52)を区画形成する側壁(52a、252a)を有するケース(51)と、回路基板を封止するように容器内に溜められた封止樹脂(56)とを備える。側壁は、容器の開口端の縁(52b)から封止樹脂の表面より下まで広がるように形成された凹部(52c)を有し、さらに、ケースより軟質の材料によって形成され、封止樹脂の漏れ出しを阻止するように凹部に装着されたグロメット(47、347)を備え、複数のリード線は、封止樹脂の漏れ出しを阻止するようにグロメットを貫通して配置されていることを特徴とする。 One invention disclosed herein provides a rotating electrical machine for an internal combustion engine. A rotating electrical machine for an internal combustion engine according to the present invention includes a rotor (21) having a permanent magnet (23) disposed on an inner surface of a rotor yoke (22) coupled to a rotating shaft of the internal combustion engine (12), and the internal combustion engine (12). A stator (31) having a stator core (32) disposed on the inner side of the rotor by being fixed to the body (13) and forming a plurality of magnetic poles facing the permanent magnet on the radially outer side, and a rotational position of the rotor A rotational position sensor (43) to detect, a plurality of lead wires (45, 445) for supplying a signal output from the rotational position sensor to the outside, a sensor connection portion (42b) to which the rotational position sensor is connected, and a plurality of A circuit board (42a) having an external connection portion (42c, 442c) to which the lead wire is connected and a container (52) for accommodating the rotational position sensor and the circuit board. Comprising image forming side walls (52a, 252a) and case (51) having, a sealing resin accumulated in the container so as to seal the circuit board (56). The side wall has a recess (52c) formed so as to extend from the edge (52b) of the opening end of the container to below the surface of the sealing resin, and is further formed of a material softer than the case. A grommet (47, 347) is provided in the recess to prevent leakage, and the plurality of lead wires are disposed through the grommet to prevent leakage of the sealing resin. And
 この発明によると、側壁の凹部に装着されたグロメットを貫通するように複数のリード線が配置される。複数のリード線はケースの外側に沿って長く配置されない。この結果、複数のリード線の損傷が抑制される。ケースより軟質のグロメットは、封止樹脂の漏れ出しの抑制を可能とする。ケースより軟質のグロメットは、凹部を区画形成する面と密着しやすい。グロメットは、凹部とグロメットとの間を通る封止樹脂の漏れ出しを阻止する。ケースより軟質のグロメットは、複数のリード線と密着しやすい。このため、グロメットは、複数のリード線とグロメットとの間を通る封止樹脂の漏れ出しを阻止する。ケースより軟質のグロメットは、複数のリード線を貫通させて配置するための容易な作業を可能とする。 According to the present invention, the plurality of lead wires are disposed so as to penetrate the grommets attached to the concave portions of the side walls. The plurality of lead wires are not arranged long along the outside of the case. As a result, damage to a plurality of lead wires is suppressed. A grommet that is softer than the case makes it possible to suppress leakage of the sealing resin. The grommet that is softer than the case is likely to be in close contact with the surface that forms the recess. The grommet prevents leakage of the sealing resin that passes between the recess and the grommet. A grommet that is softer than the case tends to adhere to a plurality of lead wires. For this reason, the grommet prevents leakage of the sealing resin that passes between the plurality of lead wires and the grommet. A grommet that is softer than the case enables an easy operation for arranging a plurality of lead wires through the grommet.
  ここに開示されるひとつの発明は、ロータの回転軸に関する周方向に互いに離れて配置された複数の回転位置センサを備え、回路基板は、複数の回転位置センサの設置範囲にわたって周方向に延びており、複数のセンサ接続部(42b)は、複数の回転位置センサの位置に対応して回路基板上に分散して配置されており、複数の外部接続部(42c)は、複数のセンサ接続部が配置された範囲より狭く、グロメットの近くの範囲に集中的に配置されていることを特徴とする。この発明によると、複数のリード線が接続される複数の外部接続部が回路基板上の一部に集中的に配置される。しかも、複数の外部接続部は、グロメットの近くに配置される。この結果、複数のリード線と複数の外部接続部との接続作業を集中的に行うことができる。しかも、ケース内における複数のリード線の長さを抑制することができる。 One invention disclosed herein includes a plurality of rotational position sensors arranged away from each other in the circumferential direction with respect to the rotation axis of the rotor, and the circuit board extends in the circumferential direction over the installation range of the plurality of rotational position sensors. The plurality of sensor connection portions (42b) are distributed on the circuit board in correspondence with the positions of the plurality of rotational position sensors, and the plurality of external connection portions (42c) are the plurality of sensor connection portions. Is narrower than the range in which it is arranged and is intensively arranged in a range near the grommet. According to the present invention, a plurality of external connection portions to which a plurality of lead wires are connected are concentrated on a part of the circuit board. In addition, the plurality of external connection portions are arranged near the grommet. As a result, connection work between a plurality of lead wires and a plurality of external connection portions can be performed intensively. In addition, the length of the plurality of lead wires in the case can be suppressed.
 ここに開示されるひとつの発明は、内燃機関用回転電機を提供する。この発明に係る内燃機関用回転電機は、内燃機関(12)の回転軸に連結されるロータヨーク(22)の内面に永久磁石(23)が配置されたロータ(21)と、内燃機関(12)のボディ(13)に固定されることによってロータの内側に配置され、永久磁石と対向する複数の磁極を径方向外側に形成するステータコア(32)を有するステータ(31)と、ロータの回転位置を検出する回転位置センサ(43)と、回転位置センサから出力された信号を外部に供給する複数のリード線(45、445)と、回転位置センサが接続されるセンサ接続部(42b)、および複数のリード線が接続される外部接続部(42c、442c)を有する回路基板(42a)と、回転位置センサを収容するとともに、回路基板を収容する容器(52)を区画形成する側壁(52a、252a)を有するケース(51)と、回路基板を封止するように容器内に溜められた封止樹脂(56)とを備え、側壁は、容器の開口端の縁(52b)から封止樹脂の表面より下まで広がるように形成された凹部であって、リード線が側壁を貫通して延びるように配置されている凹部(52c)を有し、さらに、ケースは、凹部に配置され、容器の内部に封止樹脂を溜めることができるように側壁を補う部材(47、347)を備えることを特徴とする。 One invention disclosed herein provides a rotating electrical machine for an internal combustion engine. A rotating electrical machine for an internal combustion engine according to the present invention includes a rotor (21) having a permanent magnet (23) disposed on an inner surface of a rotor yoke (22) coupled to a rotating shaft of the internal combustion engine (12), and the internal combustion engine (12). A stator (31) having a stator core (32) disposed on the inner side of the rotor by being fixed to the body (13) and forming a plurality of magnetic poles facing the permanent magnet on the radially outer side, and a rotational position of the rotor A rotational position sensor (43) to detect, a plurality of lead wires (45, 445) for supplying a signal output from the rotational position sensor to the outside, a sensor connection portion (42b) to which the rotational position sensor is connected, and a plurality of A circuit board (42a) having an external connection portion (42c, 442c) to which the lead wire is connected and a container (52) for accommodating the rotational position sensor and the circuit board. A case (51) having side walls (52a, 252a) for image formation, and a sealing resin (56) stored in the container so as to seal the circuit board, the side wall being an edge of the opening end of the container (52b) having a recess (52c) formed so as to extend below the surface of the sealing resin, the lead wire extending through the side wall, and the case And a member (47, 347) which is disposed in the recess and supplements the side wall so that the sealing resin can be stored inside the container.
発明の第1実施形態に係る内燃機関用回転電機の断面図である。It is sectional drawing of the rotary electric machine for internal combustion engines which concerns on 1st Embodiment of invention. 図1の矢印II方向に見た平面図である。It is the top view seen in the arrow II direction of FIG. グロメットの外観を示す平面図である。It is a top view which shows the external appearance of a grommet. 発明の第2実施形態に係る内燃機関用回転電機の平面図である。It is a top view of the rotary electric machine for internal combustion engines which concerns on 2nd Embodiment of invention. 発明の第3実施形態に係る内燃機関用回転電機の平面図である。It is a top view of the rotary electric machine for internal combustion engines which concerns on 3rd Embodiment of invention. 発明の第4実施形態に係る内燃機関用回転電機の平面図である。It is a top view of the rotary electric machine for internal combustion engines which concerns on 4th Embodiment of invention. 発明の第5実施形態に係るグロメットの平面図である。It is a top view of the grommet concerning a 5th embodiment of the invention. 発明の第6実施形態に係るグロメットの平面図である。It is a top view of the grommet concerning a 6th embodiment of the invention. 発明の第7実施形態に係るグロメットの平面図である。It is a top view of the grommet concerning a 7th embodiment of the invention.
 図面を参照しながら、ここに開示される発明を実施するための複数の形態を説明する。各形態において、先行する形態で説明した事項に対応する部分には同一の参照符号を付して重複する説明を省略する場合がある。また、後続の実施形態においては、先行する実施形態で説明した事項に対応する部分に百以上の位だけが異なる参照符号を付することにより対応関係を示し、重複する説明を省略する場合がある。各形態において、構成の一部のみを説明している場合は、構成の他の部分については他の形態の説明を参照し適用することができる。 A plurality of modes for carrying out the invention disclosed herein will be described with reference to the drawings. In each embodiment, portions corresponding to the matters described in the preceding embodiment may be denoted by the same reference numerals and redundant description may be omitted. Further, in the following embodiments, the correspondence corresponding to the matters corresponding to the matters described in the preceding embodiments is indicated by adding reference numerals that differ only by one hundred or more, and redundant description may be omitted. . In each embodiment, when only a part of the structure is described, the other parts of the structure can be applied with reference to the description of the other forms.
 (第1実施形態)
 図1において、内燃機関用回転電機(以下、単に回転電機という)10は、発電電動機、または交流発電機スタータ(AC Generator Starter)とも呼ばれる。回転電機10は、インバータ回路(INV)と制御装置(ECU)とを含む電気回路11と電気的に接続されている。電気回路11は、三相の電力変換回路を提供する。
(First embodiment)
In FIG. 1, a rotating electrical machine for an internal combustion engine (hereinafter simply referred to as a rotating electrical machine) 10 is also called a generator motor or an AC generator starter. The rotating electrical machine 10 is electrically connected to an electric circuit 11 including an inverter circuit (INV) and a control device (ECU). The electric circuit 11 provides a three-phase power conversion circuit.
 電気回路11は、回転電機10が発電機として機能するとき、出力される交流電力を整流し、バッテリを含む電気負荷に電力を供給する整流回路を提供する。電気回路11は、回転電機10から供給される点火制御用の基準位置信号を受信する信号処理回路を提供する。電気回路11は、点火制御を実行する点火制御器を提供してもよい。電気回路11は、回転電機10をスタータモータとして機能させる駆動回路を提供する。電気回路11は、回転電機10を電動機として機能させるための回転位置信号を回転電機10から受信し、検出された回転位置に応じて回転電機10への通電を制御することにより回転電機10をスタータモータとして機能させる。 The electrical circuit 11 provides a rectifier circuit that rectifies the AC power that is output when the rotating electrical machine 10 functions as a generator and supplies power to an electrical load including a battery. The electric circuit 11 provides a signal processing circuit that receives a reference position signal for ignition control supplied from the rotating electrical machine 10. The electric circuit 11 may provide an ignition controller that performs ignition control. The electric circuit 11 provides a drive circuit that causes the rotating electrical machine 10 to function as a starter motor. The electric circuit 11 receives from the rotating electrical machine 10 a rotational position signal for causing the rotating electrical machine 10 to function as an electric motor, and controls the energization of the rotating electrical machine 10 according to the detected rotational position to thereby start the rotating electrical machine 10. It functions as a motor.
 回転電機10は、内燃機関12に組み付けられている。内燃機関12は、ボディ13と、ボディ13に回転可能に支持され、内燃機関と連動して回転する回転軸14とを有する。回転電機10は、ボディ13と回転軸14とに組み付けられている。ボディ13は、内燃機関12のクランクケース、ミッションケースなどの構造体である。回転軸14は、内燃機関12のクランク軸、またはクランク軸と連動する回転軸である。回転軸14は、内燃機関12が運転されることによって回転し、回転電機10を発電機として機能させるように駆動する。回転軸14は、回転電機10が電動機として機能するとき、回転電機10の回転によって内燃機関12を始動可能な回転軸である。 The rotating electrical machine 10 is assembled to the internal combustion engine 12. The internal combustion engine 12 includes a body 13 and a rotary shaft 14 that is rotatably supported by the body 13 and rotates in conjunction with the internal combustion engine. The rotating electrical machine 10 is assembled to the body 13 and the rotating shaft 14. The body 13 is a structure such as a crankcase or a transmission case of the internal combustion engine 12. The rotating shaft 14 is a crankshaft of the internal combustion engine 12 or a rotating shaft interlocking with the crankshaft. The rotating shaft 14 rotates when the internal combustion engine 12 is operated, and drives the rotating electrical machine 10 to function as a generator. The rotating shaft 14 is a rotating shaft that can start the internal combustion engine 12 by the rotation of the rotating electrical machine 10 when the rotating electrical machine 10 functions as an electric motor.
 回転電機10は、ロータ21と、ステータ31と、センサユニット41とを有する。 The rotating electrical machine 10 includes a rotor 21, a stator 31, and a sensor unit 41.
 ロータ21は、全体がカップ状である。ロータ21は、その開口端をボディ13に向けて位置付けられる。ロータ21は、回転軸14の端部に固定される。ロータ21は、回転軸14とともに回転する。ロータ21は、永久磁石によって界磁を提供する。 The entire rotor 21 has a cup shape. The rotor 21 is positioned with its open end facing the body 13. The rotor 21 is fixed to the end of the rotating shaft 14. The rotor 21 rotates together with the rotating shaft 14. The rotor 21 provides a field by a permanent magnet.
 ロータ21は、カップ状のロータヨーク(ロータコア)22を有する。ロータヨーク22は、内燃機関12の回転軸14に連結される。ロータヨーク22は、回転軸14に固定される内筒と、内筒の径方向外側に位置する外筒と、内筒と外筒との間に拡がる環状の底板とを有する。ロータヨーク22は、後述する永久磁石のためのヨークを提供する。ロータヨーク22は、磁性金属製である。 The rotor 21 has a cup-shaped rotor yoke (rotor core) 22. The rotor yoke 22 is connected to the rotating shaft 14 of the internal combustion engine 12. The rotor yoke 22 has an inner cylinder fixed to the rotating shaft 14, an outer cylinder positioned on the radially outer side of the inner cylinder, and an annular bottom plate extending between the inner cylinder and the outer cylinder. The rotor yoke 22 provides a yoke for a permanent magnet described later. The rotor yoke 22 is made of magnetic metal.
 ロータ21は、ロータヨーク22の内面に配置された永久磁石23を有する。永久磁石23は、外筒の内側に固定されている。永久磁石23は、複数のセグメントを有する。それぞれのセグメントは、部分円筒状である。永久磁石23は、その内側に、複数のN極と複数のS極とを提供する。永久磁石23は、少なくとも界磁を提供する。また、永久磁石23は、点火制御のための基準位置信号を提供するための部分的な特殊磁極を提供する。特殊磁極は、界磁のための磁極配列とは異なる部分的な磁極によって提供される。永久磁石23は、径方向内側に配置された保持カップ24によって軸方向および径方向に関して固定されている。保持カップ24は、薄い非磁性金属製である。保持カップ24は、ロータヨーク22に固定されている。 The rotor 21 has a permanent magnet 23 disposed on the inner surface of the rotor yoke 22. The permanent magnet 23 is fixed inside the outer cylinder. The permanent magnet 23 has a plurality of segments. Each segment is partially cylindrical. The permanent magnet 23 provides a plurality of N poles and a plurality of S poles inside thereof. The permanent magnet 23 provides at least a field. The permanent magnet 23 also provides a partial special magnetic pole for providing a reference position signal for ignition control. The special magnetic pole is provided by a partial magnetic pole different from the magnetic pole arrangement for the field. The permanent magnet 23 is fixed with respect to the axial direction and the radial direction by a holding cup 24 arranged on the radially inner side. The holding cup 24 is made of a thin nonmagnetic metal. The holding cup 24 is fixed to the rotor yoke 22.
 ロータ21は、回転軸14に固定されている。ロータ21と回転軸14とは、キー嵌合などの回転方向の位置決め機構を介して連結されている。ロータ21は、固定ボルト25によって回転軸14に締め付けられることによって固定されている。 The rotor 21 is fixed to the rotating shaft 14. The rotor 21 and the rotating shaft 14 are connected via a positioning mechanism in the rotational direction such as key fitting. The rotor 21 is fixed by being fastened to the rotary shaft 14 by a fixing bolt 25.
 ステータ31は、環状の部材である。ステータ31は、ロータ21とボディ13との間に配置されている。ステータ31は、回転軸14とロータヨーク22の内筒とを受け入れることができる貫通孔を有する。ステータ31は、ロータ21の内面とギャップを介して対向する外周面を有する。外周面には、複数の磁極が配置されている。これら磁極は、ロータ21の界磁と対向して配置されている。ステータ31は、電機子巻線を有する。ステータ31は、多相の電機子巻線を有する。ステータ31は、ボディ13に固定される。ステータ31は、複数の磁極と、三相の巻線とを有する三相多極ステータである。 The stator 31 is an annular member. The stator 31 is disposed between the rotor 21 and the body 13. The stator 31 has a through hole that can receive the rotating shaft 14 and the inner cylinder of the rotor yoke 22. The stator 31 has an outer peripheral surface that faces the inner surface of the rotor 21 via a gap. A plurality of magnetic poles are arranged on the outer peripheral surface. These magnetic poles are arranged opposite to the field of the rotor 21. The stator 31 has an armature winding. The stator 31 has multiphase armature windings. The stator 31 is fixed to the body 13. The stator 31 is a three-phase multipolar stator having a plurality of magnetic poles and three-phase windings.
 ステータ31は、ステータコア32を有する。ステータコア32は、内燃機関12のボディ13に固定されることによってロータ21の内側に配置される。ステータコア32は、永久磁石23と対向する複数の磁極を径方向外側に形成する。ステータコア32は、複数の磁極を形成するように所定の形状に成形された電磁鋼板を積層することにより形成されている。ステータコア32は、永久磁石23の内面と対向する複数の磁極を提供する。ステータコア32の複数の磁極の間には、隙間が設けられている。 The stator 31 has a stator core 32. The stator core 32 is disposed inside the rotor 21 by being fixed to the body 13 of the internal combustion engine 12. The stator core 32 forms a plurality of magnetic poles facing the permanent magnet 23 on the radially outer side. The stator core 32 is formed by laminating electromagnetic steel sheets formed in a predetermined shape so as to form a plurality of magnetic poles. The stator core 32 provides a plurality of magnetic poles facing the inner surface of the permanent magnet 23. A gap is provided between the plurality of magnetic poles of the stator core 32.
 ステータ31は、ステータコア32に巻回されたステータコイル33を有する。ステータコイル33は、電機子巻線を提供する。ステータコア32とステータコイル33との間には絶縁材料製のインシュレータが配置されている。ステータコイル33は、三相巻線である。ステータコイル33は、ロータ21およびステータ31を発電機または電動機として選択的に機能させることができる。 The stator 31 has a stator coil 33 wound around a stator core 32. The stator coil 33 provides an armature winding. An insulator made of an insulating material is disposed between the stator core 32 and the stator coil 33. The stator coil 33 is a three-phase winding. The stator coil 33 can selectively function the rotor 21 and the stator 31 as a generator or an electric motor.
 ステータ31は、ボディ13に固定されている。ステータ31とボディ13とは、回転方向の位置決め機構、例えば固定ボルト34を介して連結されている。ステータ31は、複数の固定ボルト34によってボディ13に締め付けられることによって固定されている。 The stator 31 is fixed to the body 13. The stator 31 and the body 13 are connected via a rotational positioning mechanism, for example, a fixing bolt 34. The stator 31 is fixed by being fastened to the body 13 by a plurality of fixing bolts 34.
 センサユニット41は、ステータ31に固定される。センサユニット41は、ロータ21に設けられた永久磁石23が供給する磁束を検出することにより、ロータ21の回転位置を検出する回転位置検出器である。センサユニット41は、磁極の間に配置され、永久磁石23の磁束を検出することによりロータ21の回転位置を検出する複数の回転位置センサ43を有する。 The sensor unit 41 is fixed to the stator 31. The sensor unit 41 is a rotational position detector that detects the rotational position of the rotor 21 by detecting the magnetic flux supplied by the permanent magnet 23 provided in the rotor 21. The sensor unit 41 includes a plurality of rotational position sensors 43 that are disposed between the magnetic poles and detect the rotational position of the rotor 21 by detecting the magnetic flux of the permanent magnet 23.
 永久磁石23が提供する特殊磁極の位置によって点火制御のための基準位置が示される。ロータ21の回転位置は、回転軸14の回転位置でもある。よって、ロータ21の回転位置を検出することにより、点火制御のための基準位置信号を得ることができる。 The reference position for ignition control is indicated by the position of the special magnetic pole provided by the permanent magnet 23. The rotational position of the rotor 21 is also the rotational position of the rotating shaft 14. Therefore, a reference position signal for ignition control can be obtained by detecting the rotational position of the rotor 21.
 永久磁石23が提供する界磁の回転方向の位置によってロータ21の回転位置が示される。よって、ロータ21の回転位置を検出し、検出された回転位置に応じて電機子巻線への通電を制御することにより、回転電機10を電動機として機能させることができる。回転位置センサ43は、回転電機10を少なくとも電動機として機能させるためのロータ21の回転位置を検出する。この回転電機10は、発電機および電動機として機能することができ、それらのいずれかとして選択的に機能させられる。 The rotational position of the rotor 21 is indicated by the position of the field provided by the permanent magnet 23 in the rotational direction. Therefore, the rotating electrical machine 10 can function as an electric motor by detecting the rotational position of the rotor 21 and controlling the energization to the armature winding according to the detected rotational position. The rotational position sensor 43 detects the rotational position of the rotor 21 for causing the rotating electrical machine 10 to function as at least an electric motor. The rotating electrical machine 10 can function as a generator and an electric motor, and can selectively function as either of them.
 センサユニット41は、回路部品42を収容する。回路部品42は、基板と、基板に実装された電気素子、および電線などを含む。センサユニット41は、回転位置センサ43を収容する。センサユニット41は、固定ボルト44によってステータ31に固定されている。センサユニット41は、その径方向内側の部位において、ステータ31に固定されている。さらに、センサユニット41は、その径方向外側の部位において、ステータ31とボディ13との間に位置付けられている。センサユニット41は、ステータ31とボディ13との間において、弾性的に加圧されて、それら両者の間に固定されている。 The sensor unit 41 accommodates the circuit component 42. The circuit component 42 includes a substrate, an electric element mounted on the substrate, and an electric wire. The sensor unit 41 accommodates the rotational position sensor 43. The sensor unit 41 is fixed to the stator 31 with fixing bolts 44. The sensor unit 41 is fixed to the stator 31 at the radially inner portion. Further, the sensor unit 41 is positioned between the stator 31 and the body 13 at a radially outer portion. The sensor unit 41 is elastically pressurized between the stator 31 and the body 13 and fixed between them.
 センサユニット41は、ケース51を有する。ケース51は、樹脂材料製である。ケース51は、部分的に金属部分をもつことができる。ケース51は、回路部品42と回転位置センサ43とを収容し、保持する。回転位置センサ43は、回路部品42と接続される。ケース51は、多角形筒、例えば台形筒の断面に相当する形状をもち、ステータ31の径方向外側縁におおよそ対応して延びる外縁をもつ。 The sensor unit 41 has a case 51. The case 51 is made of a resin material. The case 51 can partially have a metal part. The case 51 accommodates and holds the circuit component 42 and the rotational position sensor 43. The rotational position sensor 43 is connected to the circuit component 42. The case 51 has a shape corresponding to a cross section of a polygonal cylinder, for example, a trapezoidal cylinder, and has an outer edge extending approximately corresponding to the radially outer edge of the stator 31.
 ケース51は、回路部品42を収容するための容器52を有する。容器52は樹脂材料製である。容器52は、ボディ13に対向する面が開口した箱状である。回路部品42は、容器52内に収容され、固定されている。 The case 51 has a container 52 for accommodating the circuit component 42. The container 52 is made of a resin material. The container 52 has a box shape in which a surface facing the body 13 is opened. The circuit component 42 is accommodated in the container 52 and fixed.
 ケース51は、少なくともひとつの回転位置センサ43を収容し、支持するための少なくともひとつのカバー53を有する。回転位置センサ43は、カバー53内に固定されている。カバー53は、容器52の底面から延び出すように形成された有底筒状の部材である。カバー53は、径方向外側に設けられている。カバー53は、磁極の間の隙間に挿入される。カバー53は、容器52と同じ樹脂材料によって容器52から連続するように、一体成形されている。 The case 51 has at least one cover 53 for accommodating and supporting at least one rotational position sensor 43. The rotational position sensor 43 is fixed in the cover 53. The cover 53 is a bottomed cylindrical member formed so as to extend from the bottom surface of the container 52. The cover 53 is provided on the radially outer side. The cover 53 is inserted into the gap between the magnetic poles. The cover 53 is integrally formed to be continuous from the container 52 with the same resin material as the container 52.
 カバー53の内部は、容器52の内部に連通している。センサユニット41は、複数のカバー53を有する。カバー53は、容器52から延び出す指状、または舌状と呼びうる形状である。カバー53は、回転位置センサ43のための鞘とも呼ぶことができる。複数のカバー53は、点火制御のための基準位置検出用の回転位置センサのためのひとつのカバー53と、モータ制御のための回転位置センサのための3つのカバー53とを有する。 The inside of the cover 53 communicates with the inside of the container 52. The sensor unit 41 has a plurality of covers 53. The cover 53 has a shape that can be called a finger shape or a tongue shape extending from the container 52. The cover 53 can also be called a sheath for the rotational position sensor 43. The plurality of covers 53 include one cover 53 for a rotational position sensor for detecting a reference position for ignition control and three covers 53 for rotational position sensors for motor control.
 それぞれのカバー53内には、ひとつの回転位置センサ43が収容される。回転位置センサ43は、永久磁石23が供給する磁束を検出する。回転位置センサ43は、ホールセンサ、MREセンサなどによって提供される。この実施形態は、点火制御のためのひとつの回転位置センサと、モータ制御のための3つの回転位置センサとを有する。回転位置センサ43は、カバー53内の空洞に配置されたセンサターミナルによって回路部品42と電気的に接続される。 Each rotation position sensor 43 is accommodated in each cover 53. The rotational position sensor 43 detects the magnetic flux supplied from the permanent magnet 23. The rotational position sensor 43 is provided by a Hall sensor, an MRE sensor, or the like. This embodiment has one rotational position sensor for ignition control and three rotational position sensors for motor control. The rotational position sensor 43 is electrically connected to the circuit component 42 by a sensor terminal disposed in a cavity in the cover 53.
 カバー53は、ステータコア32の磁極の間の隙間に挿入されている。容器52から延び出すカバー53は、その内部に回転位置センサ43を収容している。回転位置センサ43の軸方向の位置は、検出対象となる磁束を検出できるように設定されている。カバー53、すなわちセンサユニット41は、軸方向に関してステータコア32に位置決めされる。この実施形態における点火制御およびモータ制御のための永久磁石23に関連する細部、および複数の回転位置センサ43に関連する細部については、特許第5064279号、特開2013-233030号公報、または特開2013-27252号公報に記載の内容を援用することができ、同記載を参照により引用することができる。 The cover 53 is inserted into the gap between the magnetic poles of the stator core 32. A cover 53 extending from the container 52 accommodates a rotational position sensor 43 therein. The position of the rotational position sensor 43 in the axial direction is set so that the magnetic flux to be detected can be detected. The cover 53, that is, the sensor unit 41 is positioned on the stator core 32 with respect to the axial direction. Details relating to the permanent magnet 23 for ignition control and motor control in this embodiment and details relating to the plurality of rotational position sensors 43 are disclosed in Japanese Patent No. 5064279, Japanese Patent Application Laid-Open No. 2013-233030, or Japanese Patent Application Laid-Open No. 2013-233030. The contents described in JP2013-27252A can be incorporated, and the description can be cited by reference.
 ケース51は、締付部54を有する。締付部54は、内燃機関用回転電機10の径方向に関して容器52より径方向内側に設けられている。締付部54は、固定ボルト44によってステータ31に締め付けられる。容器52と締付部54との間には、それらの間を連結するための連結部55が設けられている。締付部54および連結部55は、容器52から径方向内側に延び出し、ステータコア32の径方向内側に形成された環状部分に位置付けられている。締付部54と連結部55とは、容器52と同じ樹脂材料によって容器52から連続するように、一体成形されている。締付部54は、ステータコア32のボディ13に対向する面に位置付けられている。締付部54には、固定ボルト44を受け入れる雌ねじ部分が設けられている。雌ねじ部分は、樹脂材料に直接に雌ねじを形成することにより、または、樹脂材料にナット部材を埋設することにより提供することができる。固定ボルト44は、締付部54をステータコア32に締め付ける。固定ボルト44は、ステータコア32のボディ13と反対側の面からステータコア32を貫通して配置されている。固定ボルト44のステータコア32から突出する先端部は、締付部54の雌ねじ部分に螺合される。これにより、センサユニット41は、ステータコア32に固定される。 The case 51 has a tightening portion 54. The tightening portion 54 is provided radially inward of the container 52 with respect to the radial direction of the rotating electrical machine 10 for the internal combustion engine. The tightening portion 54 is fastened to the stator 31 by the fixing bolt 44. A connecting portion 55 is provided between the container 52 and the tightening portion 54 to connect them. The tightening portion 54 and the connecting portion 55 extend radially inward from the container 52 and are positioned in an annular portion formed on the radially inner side of the stator core 32. The fastening portion 54 and the connecting portion 55 are integrally formed so as to be continuous from the container 52 by the same resin material as that of the container 52. The tightening portion 54 is positioned on the surface of the stator core 32 that faces the body 13. The tightening portion 54 is provided with a female screw portion that receives the fixing bolt 44. The female thread portion can be provided by forming a female thread directly in the resin material or by embedding a nut member in the resin material. The fixing bolt 44 fastens the fastening portion 54 to the stator core 32. The fixing bolt 44 is disposed through the stator core 32 from the surface of the stator core 32 opposite to the body 13. The front end portion of the fixing bolt 44 protruding from the stator core 32 is screwed into the female thread portion of the tightening portion 54. Thereby, the sensor unit 41 is fixed to the stator core 32.
 容器52は、ステータコア32側に面する底面と、ボディ13に対向する開口部と、底面と開口部とを囲む側壁とを有する。複数のカバー53は底面からステータ32の隙間に向けて回転電機10の軸方向に沿って延び出している。容器52内には回路部品42が収容されている。容器52内は、保護用の封止樹脂56によって満たされている。封止樹脂56は電気回路を保護するためのポッティング樹脂である。封止樹脂56は、流動状態のときに容器52内に流し込まれ、硬化されている。封止樹脂56の液面は、容器52の開口端とほぼ等しいか、開口端より低い。 The container 52 has a bottom surface facing the stator core 32 side, an opening facing the body 13, and a side wall surrounding the bottom surface and the opening. The plurality of covers 53 extend along the axial direction of the rotating electrical machine 10 from the bottom surface toward the gap between the stators 32. A circuit component 42 is accommodated in the container 52. The inside of the container 52 is filled with a protective sealing resin 56. The sealing resin 56 is a potting resin for protecting the electric circuit. The sealing resin 56 is poured into the container 52 in a fluid state and is cured. The liquid level of the sealing resin 56 is substantially equal to or lower than the opening end of the container 52.
 ケース51は、ステー57を有する。ステー57は、固定ボルト58によってボディ13に固定される。ステー57は、容器52と同じ樹脂材料によって容器52から連続するように、一体成形されている。 The case 51 has a stay 57. The stay 57 is fixed to the body 13 by a fixing bolt 58. The stay 57 is integrally formed so as to be continuous from the container 52 by the same resin material as the container 52.
 図2は、ボディ13から見たセンサユニット41の平面図である。図中には、ステータコア32の中央環状部分も図示されている。ステータコア32には、中央貫通孔32cと、固定ボルト34を配置するための3つの貫通孔32dとが設けられている。さらに、ステータコア32には、固定ボルト44を貫通配置するための図示されない貫通孔が設けられている。 FIG. 2 is a plan view of the sensor unit 41 as viewed from the body 13. In the drawing, the central annular portion of the stator core 32 is also shown. The stator core 32 is provided with a central through hole 32c and three through holes 32d for disposing the fixing bolts 34. Further, the stator core 32 is provided with a through hole (not shown) through which the fixing bolt 44 is disposed.
 容器52は、ステータ31の径方向外側の部位に沿って、ほぼ円弧状の範囲に拡がっている。容器52が広がる周方向範囲内に、複数の回転位置センサ43と複数のカバー53とが配置されている。複数の回転位置センサ43と複数のカバー53とは、等間隔に配置されている。複数の回転位置センサ43は、ロータ21の回転軸に関して周方向に互いに離れて配置されている。 The container 52 extends in a substantially arcuate range along the radially outer portion of the stator 31. A plurality of rotational position sensors 43 and a plurality of covers 53 are arranged within a circumferential range in which the container 52 extends. The plurality of rotational position sensors 43 and the plurality of covers 53 are arranged at equal intervals. The plurality of rotational position sensors 43 are disposed away from each other in the circumferential direction with respect to the rotational axis of the rotor 21.
 センサユニット41は、対称軸SYMをもつ。対称軸SYMは、3つの貫通孔32dの対称軸でもある。対称軸SYMは、ひとつの貫通孔32dを通り、かつ、2つの貫通孔32dの中央に位置している。容器52は、ロータ21の回転軸に関して周方向に延びている。容器52は、対称軸SYMに対して対称に拡がっている。容器52を区画形成する側壁52aは、ロータ21の回転軸に関する周方向に沿って対称な形状をもつ。複数の回転位置センサ43と、複数のカバー53とは、対称軸に対して周方向の両側へ対称に配置されている。2つの連結部55は、対称軸SYMに対して周方向の対称位置に配置されている。締付部54において、固定ボルト44は、対称軸SYM上に配置されている。 The sensor unit 41 has a symmetry axis SYM. The symmetry axis SYM is also the symmetry axis of the three through holes 32d. The symmetry axis SYM passes through one through hole 32d and is located at the center of the two through holes 32d. The container 52 extends in the circumferential direction with respect to the rotation axis of the rotor 21. The container 52 extends symmetrically with respect to the symmetry axis SYM. The side wall 52 a that defines the container 52 has a symmetrical shape along the circumferential direction with respect to the rotation axis of the rotor 21. The plurality of rotational position sensors 43 and the plurality of covers 53 are arranged symmetrically on both sides in the circumferential direction with respect to the symmetry axis. The two connecting portions 55 are arranged at symmetrical positions in the circumferential direction with respect to the symmetry axis SYM. In the tightening portion 54, the fixing bolt 44 is disposed on the symmetry axis SYM.
 ステー57は、ロータ21の回転軸に関して周方向に拡がる容器52をバランス良く支えるために、周方向に関して対称に配置されている。この実施形態では、唯一のステー57が、対称軸SYM上に配置されている。これにより、ステー57は、センサユニット41をバランス良く支えることができる。 The stay 57 is arranged symmetrically with respect to the circumferential direction in order to support the container 52 spreading in the circumferential direction with respect to the rotation axis of the rotor 21 in a balanced manner. In this embodiment, only one stay 57 is arranged on the symmetry axis SYM. Thereby, the stay 57 can support the sensor unit 41 in a balanced manner.
 図2には、封止樹脂56は図示されていない。封止樹脂56の中に浸漬されている回路部品42およびリード線45などを示すためである。実製品においては、容器52内は封止樹脂56によって完全に覆われている。 FIG. 2 does not show the sealing resin 56. This is to show the circuit component 42, the lead wire 45, and the like immersed in the sealing resin 56. In the actual product, the inside of the container 52 is completely covered with the sealing resin 56.
 センサユニット41は、回転位置センサ43から出力される信号を外部に取り出すための外部接続用のリード線45を有する。センサユニット41は、複数の回転位置センサ43からの信号を取り出すために複数のリード線45を有する。複数のリード線45は、センサユニット41と電気回路11との間において束ねられ、電線束を提供している。複数のリード線45の束は、それらを保護するためのカバー46によって覆われている。カバー46は樹脂製である。カバー46は熱収縮性樹脂によって提供することができる。 The sensor unit 41 has a lead wire 45 for external connection for taking out a signal output from the rotational position sensor 43 to the outside. The sensor unit 41 has a plurality of lead wires 45 for extracting signals from the plurality of rotational position sensors 43. The plurality of lead wires 45 are bundled between the sensor unit 41 and the electric circuit 11 to provide a wire bundle. A bundle of the plurality of lead wires 45 is covered with a cover 46 for protecting them. The cover 46 is made of resin. The cover 46 can be provided by a heat shrinkable resin.
 容器52の側壁52aには、グロメット47が設けられている。グロメット47は、ケース51の材料より軟質の材料によって形成されている。グロメット47は、ゴム製である。複数のリード線45はグロメット47を貫通して配置されている。グロメット47とリード線45との間には、封止樹脂56の漏れ出しを阻止しうるシール状態が提供されている。グロメット47とリード線45との間のシール状態は、両者の面接触、またはグロメット47に形成されたシールリップとリード線45との線接触によって提供することができる。 A grommet 47 is provided on the side wall 52 a of the container 52. The grommet 47 is made of a material that is softer than the material of the case 51. The grommet 47 is made of rubber. The plurality of lead wires 45 are disposed through the grommet 47. A sealed state is provided between the grommet 47 and the lead wire 45 that can prevent leakage of the sealing resin 56. The sealing state between the grommet 47 and the lead wire 45 can be provided by a surface contact between them or a line contact between the seal lip formed on the grommet 47 and the lead wire 45.
 図示されるように、側壁52aは、およそ扇状の範囲を囲むように延びる。側壁52aは、対称軸SYMに関して左右対称の範囲を囲んでいる。グロメット47は、側壁52aのうちロータ21の回転軸に関して周方向に面する部位に設けられている。グロメット47は、周方向の一方に設けられている。グロメット47は、ほぼ扇状のケース51の周方向の面に設けられている。図示の例では、側壁52aのうち、周方向に面する狭い平板部分に設けられている。このようなグロメット47の配置は、ボディ13上におけるリード線45の束の配置を容易にする。 As shown in the drawing, the side wall 52a extends so as to surround a fan-shaped area. The side wall 52a surrounds a symmetric range with respect to the symmetry axis SYM. The grommet 47 is provided in a portion of the side wall 52a facing in the circumferential direction with respect to the rotation axis of the rotor 21. The grommet 47 is provided on one side in the circumferential direction. The grommet 47 is provided on the circumferential surface of the substantially fan-shaped case 51. In the example shown in the drawing, the side wall 52a is provided on a narrow flat plate portion facing in the circumferential direction. Such an arrangement of the grommets 47 facilitates the arrangement of the bundle of lead wires 45 on the body 13.
 図3は、グロメット47が設けられている部位の外観を示す。図中には、複数のリード線45が断面として図示されている。 FIG. 3 shows the appearance of the part where the grommet 47 is provided. In the drawing, a plurality of lead wires 45 are shown in cross section.
 側壁52aは、凹部52cを有する。凹部52cは、容器52の開口端における縁52bから凹状に形成された溝である。凹部52cは、容器52の開口端の縁52bから封止樹脂56の表面より下まで広がるように形成されている。凹部52cの中には、複数のリード線45が側壁52aを貫通して延びるように配置されている。凹部52cは、側壁52aの上において、ロータ21の回転軸に関する周方向における一方の端に位置している。 The side wall 52a has a recess 52c. The recess 52 c is a groove formed in a concave shape from the edge 52 b at the opening end of the container 52. The recess 52 c is formed so as to extend from the edge 52 b of the opening end of the container 52 to below the surface of the sealing resin 56. A plurality of lead wires 45 are disposed in the recess 52c so as to extend through the side wall 52a. The recess 52c is located at one end in the circumferential direction with respect to the rotation axis of the rotor 21 on the side wall 52a.
 グロメット47は、凹部52cに配置されている。グロメット47は、凹部52cを覆うように配置されている。グロメット47は、容器52の内部に封止樹脂56を溜めることができるように側壁52aを補う。グロメット47は、凹部52cにおいて側壁52aの内側と外側とに跨るように配置されている。グロメット47は、封止樹脂56の漏れ出しを阻止するように凹部52cに装着されている。グロメット47は、凹部52cにおいて、封止樹脂56の漏れ出しを阻止するように側壁52aと密着している。 The grommet 47 is disposed in the recess 52c. The grommet 47 is disposed so as to cover the recess 52c. The grommet 47 supplements the side wall 52 a so that the sealing resin 56 can be stored inside the container 52. The grommet 47 is disposed so as to straddle the inner side and the outer side of the side wall 52a in the recess 52c. The grommet 47 is attached to the recess 52c so as to prevent the sealing resin 56 from leaking out. Grommet 47 is in close contact with side wall 52a so as to prevent leakage of sealing resin 56 in recess 52c.
 グロメット47は、複数のリード線45を貫通状態で保持するための複数の貫通穴47aを有する。少なくともひとつの貫通穴47aは、封止樹脂56の表面(液面)より低い位置に位置付けられている。図示の例では、すべての貫通穴47aが封止樹脂56の表面より下に位置付けられている。複数のリード線45は、封止樹脂56の漏れ出しを阻止するようにグロメット47を貫通して配置されている。 The grommet 47 has a plurality of through holes 47a for holding the plurality of lead wires 45 in a penetrating state. The at least one through hole 47a is positioned at a position lower than the surface (liquid level) of the sealing resin 56. In the illustrated example, all the through holes 47 a are positioned below the surface of the sealing resin 56. The plurality of lead wires 45 are disposed through the grommet 47 so as to prevent leakage of the sealing resin 56.
 図2に戻り、側壁52aに設けられた凹部52cおよび/またはグロメット47は、複数のリード線45のための引き出し部を提供している。複数のリード線45は、ケース51の一部に設けられた引き出し部から集中的に延び出すように配置されている。複数のリード線45は、ロータ21の回転軸に関して周方向における容器52の一端だけから集中的に延び出している。複数のリード線45は、側壁52aからロータ21の回転軸に関する周方向へ向けて延び出すように配置されている。この結果、リード線45はケース51上に沿って長く配置されることがない。よって、ケース51の上における複数のリード線45の露出が抑制される。 Returning to FIG. 2, the recess 52 c and / or the grommet 47 provided in the side wall 52 a provides a lead-out portion for the plurality of lead wires 45. The plurality of lead wires 45 are arranged so as to intensively extend from a lead portion provided in a part of the case 51. The plurality of lead wires 45 intensively extend from only one end of the container 52 in the circumferential direction with respect to the rotation axis of the rotor 21. The plurality of lead wires 45 are arranged so as to extend from the side wall 52 a in the circumferential direction with respect to the rotation axis of the rotor 21. As a result, the lead wire 45 is not disposed long along the case 51. Therefore, the exposure of the plurality of lead wires 45 on the case 51 is suppressed.
 グロメット47は、凹部52cにおいて側壁52aと複数のリード線45との間に設けられたシール部材を提供する。封止樹脂56の漏れ出しの阻止は、凹部52cに設けられたシール部材によって図られる。シール部材は、封止樹脂56の漏れ出しを阻止するように設けられている。グロメット47は、複数のリード線45に関する封止樹脂56の漏れ出しの阻止を、集中的に実施することを可能となる。 The grommet 47 provides a seal member provided between the side wall 52a and the plurality of lead wires 45 in the recess 52c. Prevention of leakage of the sealing resin 56 is achieved by a seal member provided in the recess 52c. The seal member is provided so as to prevent leakage of the sealing resin 56. The grommet 47 can intensively prevent leakage of the sealing resin 56 with respect to the plurality of lead wires 45.
 回路部品42は、電気的な配線を提供するための回路基板42aを有する。回路基板42aは、複数の回転位置センサ43と複数のリード線45とを電気的に接続する接続部材を提供する。回路基板42aはプリント配線板によって提供することができる。回路基板42aは、フィルタ回路などを構成する回路部品を備えることができる。 The circuit component 42 has a circuit board 42a for providing electrical wiring. The circuit board 42 a provides a connection member that electrically connects the plurality of rotational position sensors 43 and the plurality of lead wires 45. The circuit board 42a can be provided by a printed wiring board. The circuit board 42a can include circuit components that constitute a filter circuit or the like.
 回路基板42aは、回転電機10の軸方向に関して、回転位置センサ43と重複するように配置されている。回路基板42aは、回転電機10の軸方向に関して、複数の回転位置センサ43のすべて、すなわち複数のセンサターミナル43aのすべてと重複するように広がっている。回路基板42aが回転位置センサ43の背後に配置されることにより、回転位置センサ43から軸方向に延び出すセンサターミナル43aと回路基板42aとの直接的な接続が可能である。回路基板42aは、容器52の内部形状に対応した形状を有する。回路基板42aは、複数の回転位置センサ43の背後に位置するように少なくとも円弧状の範囲にわたって広がっている。回路基板42aは、複数の回転位置センサ43の設置範囲にわたって周方向に延びている。回路基板42aは、対称軸SYMに関して左右対称の形状をもつ。回路基板42aは、扇状と呼びうる形状を有している。 The circuit board 42 a is arranged so as to overlap with the rotational position sensor 43 in the axial direction of the rotating electrical machine 10. The circuit board 42a extends so as to overlap all of the plurality of rotational position sensors 43, that is, all of the plurality of sensor terminals 43a, in the axial direction of the rotating electrical machine 10. By arranging the circuit board 42a behind the rotational position sensor 43, the sensor terminal 43a extending in the axial direction from the rotational position sensor 43 and the circuit board 42a can be directly connected. The circuit board 42 a has a shape corresponding to the internal shape of the container 52. The circuit board 42 a extends over at least an arc-shaped range so as to be positioned behind the plurality of rotational position sensors 43. The circuit board 42 a extends in the circumferential direction over the installation range of the plurality of rotational position sensors 43. The circuit board 42a has a symmetrical shape with respect to the symmetry axis SYM. The circuit board 42a has a shape that can be called a fan shape.
 回路基板42aは、回転位置センサ43と回路基板42aとを接続するためのセンサ接続部42bを有する。回路基板42aは、複数の回転位置センサ43の位置に対応して、複数のセンサ接続部42bを有する。センサ接続部42bは、回転位置センサ43から延びるセンサターミナル43aを受け入れ、ハンダ付けによって接続するための複数の貫通穴とランドとによって提供することができる。ランドはハンダ付けのための導体パターンである。図中には、4群のセンサ接続部42bが図示されている。ひとつの群は、3つの貫通穴と3つのランドとを含む。 The circuit board 42a has a sensor connection part 42b for connecting the rotational position sensor 43 and the circuit board 42a. The circuit board 42 a has a plurality of sensor connection portions 42 b corresponding to the positions of the plurality of rotational position sensors 43. The sensor connecting portion 42b can be provided by a plurality of through holes and lands for receiving the sensor terminal 43a extending from the rotational position sensor 43 and connecting them by soldering. The land is a conductor pattern for soldering. In the figure, four groups of sensor connecting portions 42b are shown. One group includes three through holes and three lands.
 回路基板42aは、リード線45と回路基板42aとを接続するための外部接続部42cを有する。外部接続部42cは、リード線45をハンダ付けによって接続するためのランドによって提供することができる。外部接続部42cは、リード線45の先端部を受け入れる貫通穴を含むことができる。図中には、6つの外部接続部42cが設けられている。 The circuit board 42a has an external connection part 42c for connecting the lead wire 45 and the circuit board 42a. The external connection portion 42c can be provided by a land for connecting the lead wire 45 by soldering. The external connection portion 42 c can include a through hole that receives the distal end portion of the lead wire 45. In the figure, six external connection portions 42c are provided.
 回路基板42aは、センサ接続部42bと外部接続部42cとを電気的に接続するための配線42dを有する。配線42dは、プリント配線によって提供することができる。図中には、一部の配線42dが代表的に図示されている。 The circuit board 42a has a wiring 42d for electrically connecting the sensor connection portion 42b and the external connection portion 42c. The wiring 42d can be provided by printed wiring. In the drawing, a part of the wiring 42d is representatively shown.
 複数の外部接続部42cは、回路基板42aの上において集中的に配置されている。対照的に、複数のセンサ接続部42bは、回路基板42aの上において広く分布するように配置されている。複数のセンサ接続部42bは、複数の回転位置センサ43の位置に対応して回路基板42a上に分散して配置されている。複数の外部接続部42cは、複数のセンサ接続部42bが配置された範囲より狭い範囲に集中的に配置されている。このような複数の外部接続部42cの集中的な配置は、複数のリード線45の容器52内における長さの差を抑制することを可能とする。 The plurality of external connection portions 42c are intensively arranged on the circuit board 42a. In contrast, the plurality of sensor connection portions 42b are arranged so as to be widely distributed on the circuit board 42a. The plurality of sensor connection portions 42 b are distributed and arranged on the circuit board 42 a corresponding to the positions of the plurality of rotational position sensors 43. The plurality of external connection portions 42c are intensively arranged in a range narrower than the range in which the plurality of sensor connection portions 42b are arranged. Such a concentrated arrangement of the plurality of external connection portions 42c makes it possible to suppress a difference in length of the plurality of lead wires 45 in the container 52.
 複数の外部接続部42cは、回路基板42aの上において非対称に偏って配置されている。対照的に、複数のセンサ接続部42bは、回路基板42aの上に対称的に配置されている。複数の外部接続部42cは、回路基板42aの上においてグロメット47の近傍に集中的に配置されている。複数の外部接続部42cは、回路基板42aのうち、対称軸SYMよりグロメット47に近い側の半部だけに配置されている。複数の外部接続部42cは、回転電機10の径方向に関して、グロメット47の近傍に集中的に配置されている。複数の外部接続部42cは、回路基板42aの縁に集中的に配置されている。複数の外部接続部42cは、回路基板42aの縁に並べられている。複数の外部接続部42cは、引き出し部、すなわちグロメット47の近くの狭い範囲に集中的に配置されている。このような複数の外部接続部42cの配置は、複数のリード線45の容器52内における長さを抑制することを可能とする。複数のリード線45は、容器52の中において長く敷設されることなく、グロメット47の近傍に配置された外部接続部42cに接続される。 The plurality of external connection portions 42c are arranged asymmetrically on the circuit board 42a. In contrast, the plurality of sensor connection portions 42b are arranged symmetrically on the circuit board 42a. The plurality of external connection portions 42c are intensively disposed in the vicinity of the grommet 47 on the circuit board 42a. The plurality of external connection parts 42c are arranged only in the half part of the circuit board 42a closer to the grommet 47 than the symmetry axis SYM. The plurality of external connection portions 42 c are intensively arranged in the vicinity of the grommet 47 in the radial direction of the rotating electrical machine 10. The plurality of external connection portions 42c are concentrated on the edge of the circuit board 42a. The plurality of external connection portions 42c are arranged on the edge of the circuit board 42a. The plurality of external connection portions 42 c are intensively arranged in a narrow area near the drawer portion, that is, the grommet 47. Such arrangement of the plurality of external connection portions 42 c makes it possible to suppress the length of the plurality of lead wires 45 in the container 52. The plurality of lead wires 45 are connected to the external connection portion 42 c disposed in the vicinity of the grommet 47 without being laid in the container 52 for a long time.
 複数のリード線45は、グロメット47の外においてわずかにカバー46から露出している。しかし、複数のリード線45は、ケース51の上に沿って広く分散して露出することがない。複数のリード線45は、ロータ21の回転軸まわりの周方向の一方に面するケース51の側面から束の状態で延び出している。この結果、複数のリード線45の保護が容易となる。例えば、外部からの力を複数のリード線45によって分担することが可能となる。 The plurality of lead wires 45 are slightly exposed from the cover 46 outside the grommet 47. However, the plurality of lead wires 45 are not widely dispersed and exposed along the case 51. The plurality of lead wires 45 extend in a bundle from the side surface of the case 51 facing one side in the circumferential direction around the rotation axis of the rotor 21. As a result, the plurality of lead wires 45 can be easily protected. For example, external force can be shared by the plurality of lead wires 45.
 回転電機10の製造方法において、複数のリード線45は、複数の貫通穴47aのそれぞれに挿し込まれる。貫通穴47aは、リード線45が挿入される前にリード線45よりやや小さい直径をもつように形成されている。グロメット47は、少なくとも貫通穴47aの周囲において、リード線45が挿し込まれることによって貫通穴47aを拡張可能な弾力性を有している。複数のグロメット47は軟質の樹脂製であるから、リード線45は容易に挿し込むことができる。しかも、軟質の樹脂は、グロメット47とリード線45との間に、良好なシール状態を提供する。 In the manufacturing method of the rotating electrical machine 10, the plurality of lead wires 45 are inserted into the plurality of through holes 47a. The through hole 47a is formed to have a slightly smaller diameter than the lead wire 45 before the lead wire 45 is inserted. The grommet 47 has elasticity that can expand the through hole 47a by inserting the lead wire 45 at least around the through hole 47a. Since the plurality of grommets 47 are made of a soft resin, the lead wires 45 can be easily inserted. Moreover, the soft resin provides a good sealing state between the grommet 47 and the lead wire 45.
 製造方法において、複数のリード線45は、その長手方向に沿ってグロメット47に挿し込まれる。この後、グロメット47は、凹部52cに装着される。グロメット47は、複数のリード線45を外部接続部42cと接続した後に、凹部52cに装着される。この結果、回路基板42aと複数のリード線45とグロメット47とを含む部分組立品を組み立てた後に、その部分組立品をケース51に組み合わせるという製造工程を採用することができる。この製造工程が採用される場合、ケース51に阻害されることなく回路基板42aの上における接続作業が可能となる。 In the manufacturing method, the plurality of lead wires 45 are inserted into the grommet 47 along the longitudinal direction thereof. Thereafter, the grommet 47 is attached to the recess 52c. The grommet 47 is attached to the recess 52c after the plurality of lead wires 45 are connected to the external connection portion 42c. As a result, it is possible to employ a manufacturing process in which a partial assembly including the circuit board 42a, the plurality of lead wires 45, and the grommet 47 is assembled and then the partial assembly is combined with the case 51. When this manufacturing process is employed, the connection work on the circuit board 42a is possible without being obstructed by the case 51.
 封止樹脂56は、回路基板42aが容器52内に収容され、グロメット47が凹部52cに装着された後に容器52内に溜められる。封止樹脂56は、流動可能な状態で容器52内に溜められ、回路基板42aを封止するように硬化させられる。封止樹脂56が流動可能な期間において、グロメット47と側壁52aとの密着は封止樹脂56の漏れ出しを阻止する。また、封止樹脂56が流動可能な期間において、グロメット47とリード線45との密着は封止樹脂56の漏れ出しを阻止する。 The sealing resin 56 is stored in the container 52 after the circuit board 42a is accommodated in the container 52 and the grommet 47 is mounted in the recess 52c. The sealing resin 56 is stored in the container 52 in a flowable state and is cured so as to seal the circuit board 42a. During the period in which the sealing resin 56 can flow, the close contact between the grommet 47 and the side wall 52a prevents the sealing resin 56 from leaking out. Further, during the period in which the sealing resin 56 can flow, the close contact between the grommet 47 and the lead wire 45 prevents the sealing resin 56 from leaking out.
 この実施形態によると、リード線45は、ケース51に形成した凹部52cに装着されたグロメット47を通して配置される。この結果、リード線45を配置するための作業が容易になる。また、リード線45を軟質樹脂製のグロメット47によって固定するから、高いシール性を実現できる。この結果、硬化前の封止樹脂56の漏れ出しを抑制できる。よって、漏れ出した封止樹脂56の除去作業を抑制できる。また、グロメット47は、締付部54およびステー57から離れた側壁52aに設けられるから、もし封止樹脂56の漏れ出しがあっても、センサユニット41の固定に悪影響を及ぼさない。 According to this embodiment, the lead wire 45 is disposed through the grommet 47 attached to the recess 52c formed in the case 51. As a result, the work for arranging the lead wires 45 is facilitated. Moreover, since the lead wire 45 is fixed by the grommet 47 made of a soft resin, high sealing performance can be realized. As a result, leakage of the sealing resin 56 before curing can be suppressed. Therefore, the removal work of the leaked sealing resin 56 can be suppressed. Further, since the grommet 47 is provided on the side wall 52a away from the tightening portion 54 and the stay 57, even if the sealing resin 56 leaks, the fixing of the sensor unit 41 is not adversely affected.
 回路基板42aとリード線45とを外部接続部42cにおいてハンダ付けした後に、回路基板42aを容器52内に収容することができる。このため、ハンダ付け作業が容易になる。回路基板42aの上において複数の外部接続部42cは、左右非対称に配置される。このため、ハンダ付け作業を回路基板42a上の狭い範囲において集中的に行うことができる。また、回路基板42aの外観が左右非対称になることで、回路基板42aの表裏を容易に見分けることが可能となる。 After the circuit board 42a and the lead wire 45 are soldered at the external connection portion 42c, the circuit board 42a can be accommodated in the container 52. For this reason, soldering work becomes easy. The plurality of external connection portions 42c are arranged asymmetrically on the circuit board 42a. For this reason, the soldering work can be concentrated in a narrow range on the circuit board 42a. Further, since the appearance of the circuit board 42a is asymmetrical, the front and back of the circuit board 42a can be easily distinguished.
 (第2実施形態)
 この実施形態は、先行する実施形態を基礎的形態とする変形例である。上記実施形態では、ケース51は左右対称の形状をもっている。これに代えて、この実施形態では、ケース51は、左右非対称の形状をもつ。
(Second Embodiment)
This embodiment is a modification based on the preceding embodiment. In the above embodiment, the case 51 has a symmetrical shape. Instead, in this embodiment, the case 51 has a left-right asymmetric shape.
 図4に図示されるように、ケース51は、対称軸SYMの片方が他方より大きく膨らんだ形状をもつ。ケース51は、非対称の容器52を区画する側壁252aを有する。側壁252aは、ケース51上における周方向の一方において他方より大きく膨らんでいる。周方向は、ロータ21の回転軸に関する周方向である。ケース51の非対称な形状は、複数のリード線45が延び出す方向へ向けて側壁252aの一部が突出することによって提供されている。この形状は、複数のリード線45を容器52内において配置するための容積を提供する。非対称の容器52は、複数の外部接続部42cの周囲に比較的大きい作業空間を形成する。このため、複数のリード線45を容器52内に配置する作業が容易である。 As shown in FIG. 4, the case 51 has a shape in which one of the symmetry axes SYM is larger than the other. The case 51 has a side wall 252 a that partitions the asymmetric container 52. The side wall 252a is larger than the other in one of the circumferential directions on the case 51. The circumferential direction is a circumferential direction related to the rotation axis of the rotor 21. The asymmetric shape of the case 51 is provided by projecting a part of the side wall 252a in the direction in which the plurality of lead wires 45 extend. This shape provides a volume for placing a plurality of lead wires 45 within the container 52. The asymmetric container 52 forms a relatively large working space around the plurality of external connection portions 42c. For this reason, the operation | work which arrange | positions the some lead wire 45 in the container 52 is easy.
 側壁252aは、ケース51の周方向の一方において他方より広い平面を提供している。この広い平面の部分にグロメット47が設けられている。非対称の容器52は、側壁252aの一部分だけに、グロメット47を配置するために適した部分を形成する。 The side wall 252a provides a wider plane on one side in the circumferential direction of the case 51 than on the other side. A grommet 47 is provided on this wide flat portion. The asymmetric container 52 forms a part suitable for disposing the grommet 47 only on a part of the side wall 252a.
 (第3実施形態)
 この実施形態は、先行する実施形態を基礎的形態とする変形例である。小さいグロメット47が用いられている。これに代えて、この実施形態では、センサユニット41は、比較的大きいグロメット347を有する。
(Third embodiment)
This embodiment is a modification based on the preceding embodiment. A small grommet 47 is used. Instead, in this embodiment, the sensor unit 41 has a relatively large grommet 347.
 図5に図示されるように、広い平面の部分にグロメット347が設けられている。広い平面は、比較的大きいグロメット347の使用を可能とする。グロメット347は、容器52の開口端の縁に沿って長く延びている。グロメット347は、上述のグロメット47より幅が広い。この実施形態によると、複数のリード線45を高い自由度をもって配置することができる。 As shown in FIG. 5, a grommet 347 is provided on a wide plane portion. The wide plane allows the use of a relatively large grommet 347. The grommet 347 extends long along the edge of the opening end of the container 52. The grommet 347 is wider than the grommet 47 described above. According to this embodiment, the plurality of lead wires 45 can be arranged with a high degree of freedom.
 (第4実施形態)
 この実施形態は、先行する実施形態を基礎的形態とする変形例である。上記実施形態では、複数の外部接続部42cを集中的に、かつ偏って配置した。これに代えて、この実施形態では、広く分散して、しかも対称に配置された複数の外部接続部442cが採用されている。
(Fourth embodiment)
This embodiment is a modification based on the preceding embodiment. In the above embodiment, the plurality of external connection portions 42c are arranged intensively and biased. Instead, this embodiment employs a plurality of external connection portions 442c that are widely distributed and symmetrically arranged.
 図6に図示されるように、回路基板42aは、複数の外部接続部442cを有する。複数の外部接続部442cは、回路基板42aの上において広く分散して配置されている。しかも、複数の外部接続部442cは、回路基板42aの上において対称軸SYMの左右に対称的に配置されている。複数のリード線445は、グロメット347から容器52内に延び出している。複数のリード線445は、グロメット347と、対応する外部接続部442cとの間に敷設されている。複数のリード線445は互いに異なる長さにわたって容器52内に敷設されている。また、複数のリード線445の一部は、容器52の周方向のほぼ全長にわたって敷設されている。よって、この実施形態は容器52内において比較的長い複数のリード線445を必要とする。この実施形態でも、複数のリード線445はグロメット347から集中的に引き出される。 As illustrated in FIG. 6, the circuit board 42a has a plurality of external connection portions 442c. The plurality of external connection portions 442c are widely distributed on the circuit board 42a. In addition, the plurality of external connection portions 442c are arranged symmetrically on the left and right of the symmetry axis SYM on the circuit board 42a. The plurality of lead wires 445 extend from the grommet 347 into the container 52. The plurality of lead wires 445 are laid between the grommet 347 and the corresponding external connection portion 442c. The plurality of lead wires 445 are laid in the container 52 over different lengths. A part of the plurality of lead wires 445 is laid over substantially the entire length of the container 52 in the circumferential direction. Thus, this embodiment requires a plurality of relatively long lead wires 445 within the container 52. Also in this embodiment, the plurality of lead wires 445 are led out from the grommet 347 in a concentrated manner.
 (第5実施形態)
 この実施形態は、先行する実施形態を基礎的形態とする変形例である。上記実施形態では、グロメット47は、リード線45を軸方向に挿し込むための貫通穴47aを有する。これに代えて、この実施形態では、グロメット47は、リード線45を挟むスリット447bを有する。
(Fifth embodiment)
This embodiment is a modification based on the preceding embodiment. In the above embodiment, the grommet 47 has the through hole 47a for inserting the lead wire 45 in the axial direction. Instead, in this embodiment, the grommet 47 has a slit 447b that sandwiches the lead wire 45.
 図7に図示されるように、グロメット47は、スリット547bを有する。スリット547bは、グロメット47の縁からグロメット47内に向けて延び、グロメット47の両面の間を貫通する。スリット547bは、リード線45なしでグロメット47が凹部52cに装着されると封止樹脂56が漏れ出さないように閉じる形状をもつ。スリット547bは、容器52の開口端の縁52bから、容器52の深さ方向に沿って延びている。スリット547bは、リード線45をシール状態で保持するための保持部を提供する。スリット547bは、グロメット47を切る工程により、または成形工程によって形成することができる。 As shown in FIG. 7, the grommet 47 has a slit 547b. The slit 547 b extends from the edge of the grommet 47 into the grommet 47 and penetrates between both surfaces of the grommet 47. The slit 547b has a shape that closes so that the sealing resin 56 does not leak when the grommet 47 is mounted in the recess 52c without the lead wire 45. The slit 547 b extends from the edge 52 b of the opening end of the container 52 along the depth direction of the container 52. The slit 547b provides a holding portion for holding the lead wire 45 in a sealed state. The slit 547b can be formed by a step of cutting the grommet 47 or a molding step.
 グロメット47は、複数のスリット547bを有する。複数のスリット547bは、互いに平行である。グロメット47は、縁52bに沿って広く広がって分散的に配置された3本のスリット547bを有する。ひとつのスリット547bは、複数のリード線45を収容可能な長さをもつ。図示の例では、ひとつのスリット547b内に2本のリード線45が配置されている。 The grommet 47 has a plurality of slits 547b. The plurality of slits 547b are parallel to each other. The grommet 47 has three slits 547b that are widely spread and distributed along the edge 52b. One slit 547b has a length that can accommodate a plurality of lead wires 45. In the illustrated example, two lead wires 45 are arranged in one slit 547b.
 回転電機10の製造方法において、リード線45は、その径方向に沿ってスリット547b内に押し込まれる。グロメット47は、リード線45の径方向外側からスリット547b内にリード線45を包み込むようにリード線45に装着される。グロメット47は、自らの弾力性によって、または自らの弾力性と凹部52cに収容されることによる押圧力とによって、スリット547bの内面とリード線45とを接触させる。グロメット47が凹部52c内において圧縮される締め代が設定されることにより、グロメット47とリード線45との密着が確実化される。グロメット47は、少なくとも凹部52cに装着された後は、封止樹脂56の漏れ出しを阻止するようにスリット547bの内面とリード線45とを密着させる。 In the manufacturing method of the rotating electrical machine 10, the lead wire 45 is pushed into the slit 547b along its radial direction. The grommet 47 is attached to the lead wire 45 so as to wrap the lead wire 45 in the slit 547b from the outside in the radial direction of the lead wire 45. The grommet 47 brings the inner surface of the slit 547b into contact with the lead wire 45 by its own elasticity or by its own elasticity and the pressing force by being housed in the recess 52c. By setting a tightening allowance for the grommet 47 to be compressed in the recess 52c, adhesion between the grommet 47 and the lead wire 45 is ensured. After the grommet 47 is mounted at least in the recess 52c, the inner surface of the slit 547b and the lead wire 45 are brought into close contact so as to prevent leakage of the sealing resin 56.
 スリット547bは、リード線45の任意の位置において、リード線45の径方向に沿ってリード線45とグロメット47とを組み合わせることを可能とする。よって、リード線45を軸方向に挿し込む場合に比べて、リード線45とグロメット47とを組み合わせる作業が容易になる。 The slit 547b makes it possible to combine the lead wire 45 and the grommet 47 along the radial direction of the lead wire 45 at an arbitrary position of the lead wire 45. Therefore, it is easier to combine the lead wire 45 and the grommet 47 than when the lead wire 45 is inserted in the axial direction.
 (第6実施形態)
 この実施形態は、先行する実施形態を基礎的形態とする変形例である。上記実施形態では、ひとつのスリット547bに2本のリード線45が配置される。これに代えて、この実施形態では、ひとつのスリット647bに3本のリード線45が配置される。
(Sixth embodiment)
This embodiment is a modification based on the preceding embodiment. In the above embodiment, two lead wires 45 are arranged in one slit 547b. Instead, in this embodiment, three lead wires 45 are arranged in one slit 647b.
 図8に図示されるように、グロメット47は、2本のスリット647bを有する。ひとつのスリット647bには、3本のリード線45がスリット647bの長さ方向に沿って配列されている。この実施形態によると、複数のリード線45を集中的に配置することができる。 As shown in FIG. 8, the grommet 47 has two slits 647b. In one slit 647b, three lead wires 45 are arranged along the length direction of the slit 647b. According to this embodiment, a plurality of lead wires 45 can be intensively arranged.
 (第7実施形態)
 この実施形態は、先行する実施形態を基礎的形態とする変形例である。上記実施形態では、貫通穴47aまたはスリット547b内にリード線45が配置される。これに代えて、この実施形態では、溝747cの中にリード線45が配置される。
(Seventh embodiment)
This embodiment is a modification based on the preceding embodiment. In the above embodiment, the lead wire 45 is disposed in the through hole 47a or the slit 547b. Instead, in this embodiment, the lead wire 45 is disposed in the groove 747c.
 図9に図示されるように、グロメット47は、U次形またはV字形と呼びうる溝747cを有する。溝747cは、グロメット47の縁からグロメット47内に向けて延び、グロメット47の両面の間を貫通する。溝747cは、リード線45なしでグロメット47が凹部52cに装着されても依然としてグロメット47の両面の間を連通するような大きさをもつ。溝747cは、リード線45がその径方向に沿って溝747cの中に押し込まれることによって、リード線45をシール状態で保持する。回転電機10の製造方法において、リード線45は、その径方向に沿って溝747c内に入れられる。 As shown in FIG. 9, the grommet 47 has a groove 747c that can be called a U-shaped or V-shaped. The groove 747 c extends from the edge of the grommet 47 into the grommet 47 and penetrates between both surfaces of the grommet 47. The groove 747c has such a size that the grommet 47 still communicates with both sides of the grommet 47 even when the grommet 47 is mounted in the recess 52c without the lead wire 45. The groove 747c holds the lead wire 45 in a sealed state by the lead wire 45 being pushed into the groove 747c along its radial direction. In the manufacturing method of the rotating electrical machine 10, the lead wire 45 is placed in the groove 747c along the radial direction.
 溝747cは、複数のリード線45を収容可能な大きさを有する。溝747cの内面とリード線45との間の隙間、およびリード線45とリード線45との間の隙間を埋めるために、接着剤またはコーキング剤を付与することができる。 The groove 747c has a size capable of accommodating a plurality of lead wires 45. In order to fill the gap between the inner surface of the groove 747c and the lead wire 45 and the gap between the lead wire 45 and the lead wire 45, an adhesive or a caulking agent can be applied.
 この実施形態によると、複数のリード線45を、グロメット47上において一塊の束の状態とすることができる。この結果、複数のリード線45を束の状態でグロメット47から延び出すように配置することができる。しかも、グロメット47の幅を狭くすることができる。これにより、ケース51の外表面上に沿ってリード線45が配置されることがない。よって、ケース51の外表面上におけるリード線45の露出が抑制される。 According to this embodiment, the plurality of lead wires 45 can be brought into a lump bundle on the grommet 47. As a result, the plurality of lead wires 45 can be arranged so as to extend from the grommet 47 in a bundled state. Moreover, the width of the grommet 47 can be reduced. Thereby, the lead wire 45 is not arranged along the outer surface of the case 51. Therefore, exposure of the lead wire 45 on the outer surface of the case 51 is suppressed.
 (他の実施形態)
 ここに開示される発明は、その発明を実施するための実施形態に何ら制限されることなく、種々変形して実施することが可能である。開示される発明は、実施形態において示された組み合わせに限定されることなく、種々の組み合わせによって実施可能である。実施形態は追加的な部分をもつことができる。実施形態の部分は、省略される場合がある。実施形態の部分は、他の実施形態の部分と置き換え、または組み合わせることも可能である。実施形態の構造、作用、効果は、あくまで例示である。開示される発明の技術的範囲は、実施形態の記載に限定されない。開示される発明のいくつかの技術的範囲は、特許請求の範囲の記載によって示され、さらに特許請求の範囲の記載と均等の意味及び範囲内での全ての変更を含むものと解されるべきである。
(Other embodiments)
The invention disclosed herein is not limited to the embodiments for carrying out the invention, and can be implemented with various modifications. The disclosed invention is not limited to the combinations shown in the embodiments, and can be implemented in various combinations. Embodiments can have additional parts. The portion of the embodiment may be omitted. The parts of the embodiments can be replaced or combined with the parts of the other embodiments. The structure, operation, and effect of the embodiment are merely examples. The technical scope of the disclosed invention is not limited to the description of the embodiments. Some technical scope of the disclosed invention is indicated by the description of the claims, and should be understood to include all modifications within the meaning and scope equivalent to the description of the claims. It is.
 例えば、上記実施形態では、複数のリード線は側壁から周方向に向けて束として延び出すように配置される。これに代えて、複数のリード線が側壁の径方向外側から、径方向外側に向けて延び出すように配置されてもよい。また、複数のリード線は、容器52からロータ21の軸方向に沿って延び出すように配置されてもよい。これらの構成においても、複数のリード線が分散することなく束として延び出すから、リード線の露出を抑制し、損傷を抑制することができる。 For example, in the above embodiment, the plurality of lead wires are arranged so as to extend as a bundle from the side wall in the circumferential direction. Instead of this, the plurality of lead wires may be arranged so as to extend from the radially outer side of the side wall toward the radially outer side. The plurality of lead wires may be arranged so as to extend from the container 52 along the axial direction of the rotor 21. Also in these configurations, since the plurality of lead wires extend as a bundle without being dispersed, exposure of the lead wires can be suppressed and damage can be suppressed.
 上記実施形態に加えて、複数のリード線45の露出をさらに抑制するために、グロメット47とカバー46との間にテープなどの保護部材を設けてもよい。さらに、グロメット47にカバー46と接続可能な保護筒部を設けてもよい。また、グロメットは、複数のリード線45の束の外側に成形されてもよい。例えば、複数のリード線45の束を成形型の中に配置し、その周囲にグロメット47をゴムまたは樹脂によって成形することができる。 In addition to the above embodiment, a protective member such as a tape may be provided between the grommet 47 and the cover 46 in order to further suppress the exposure of the plurality of lead wires 45. Further, a protective cylinder portion that can be connected to the cover 46 may be provided on the grommet 47. Further, the grommet may be formed outside the bundle of the plurality of lead wires 45. For example, a bundle of a plurality of lead wires 45 can be placed in a mold, and the grommet 47 can be molded with rubber or resin around it.
 上記実施形態では、ゴム製のグロメットを採用した。これに代えて、グロメットを設けることなく側壁52aを貫通するように複数のリード線45を配置してもよい。例えば、凹部52cの中に直接的に複数のリード線45の束を配置することができる。この場合、側壁52aと複数のリード線45の束との間に接着剤、充填剤などを配置することにより封止樹脂56の漏れ出しを阻止してもよい。かかる構成においても、ケース51の側壁52aから延び出すように複数のリード線45を配置することができる。 In the above embodiment, rubber grommets are used. Instead of this, a plurality of lead wires 45 may be arranged so as to penetrate the side wall 52a without providing a grommet. For example, a bundle of a plurality of lead wires 45 can be arranged directly in the recess 52c. In this case, leakage of the sealing resin 56 may be prevented by disposing an adhesive, a filler, or the like between the side wall 52a and the bundle of the plurality of lead wires 45. Even in such a configuration, the plurality of lead wires 45 can be arranged so as to extend from the side wall 52 a of the case 51.
 上記実施形態では、センサユニットは、モータ制御のための回転位置センサと、点火制御のための回転位置センサとの両方を備える。これに代えて、センサユニットは、モータ制御のための回転位置センサと、点火制御のための回転位置センサとの少なくとも一方を備えるように構成することができる。例えば、センサブロックは、モータ制御のための回転位置センサだけを備えていてもよい。 In the above embodiment, the sensor unit includes both a rotational position sensor for motor control and a rotational position sensor for ignition control. Instead, the sensor unit can be configured to include at least one of a rotational position sensor for motor control and a rotational position sensor for ignition control. For example, the sensor block may include only a rotational position sensor for motor control.
 上記実施形態では、ひとつのスリット447b、547bの中に複数のリード線45を配置した。これに代えて、ひろつのスリットの中にひとつのリード線を配置してもよい。また、ひとつのスリット内に4本以上のリード線を配置してもよい。 In the above embodiment, a plurality of lead wires 45 are arranged in one slit 447b, 547b. Instead of this, one lead wire may be disposed in one of the slits. Moreover, you may arrange | position four or more lead wires in one slit.

Claims (19)

  1.  内燃機関(12)の回転軸に連結されるロータヨーク(22)の内面に永久磁石(23)が配置されたロータ(21)と、
     前記内燃機関(12)のボディ(13)に固定されることによって前記ロータの内側に配置され、前記永久磁石と対向する複数の磁極を径方向外側に形成するステータコア(32)を有するステータ(31)と、
     前記ロータの回転位置を検出する回転位置センサ(43)と、
     前記回転位置センサから出力された信号を外部に供給する複数のリード線(45、445)と、
     前記回転位置センサが接続されるセンサ接続部(42b)、および複数の前記リード線が接続される外部接続部(42c、442c)を有する回路基板(42a)と、
     前記回転位置センサを収容するとともに、前記回路基板を収容する容器(52)を区画形成する側壁(52a、252a)を有するケース(51)と、
     前記回路基板を封止するように前記容器内に溜められた封止樹脂(56)とを備え、
     複数の前記リード線は、前記ケースの一部に設けられた引き出し部(52c、47、347)から集中的に延び出すように配置されていることを特徴とする内燃機関用回転電機。
    A rotor (21) in which a permanent magnet (23) is arranged on the inner surface of a rotor yoke (22) connected to the rotating shaft of the internal combustion engine (12);
    A stator (31) having a stator core (32) which is disposed on the inner side of the rotor by being fixed to the body (13) of the internal combustion engine (12) and which forms a plurality of magnetic poles opposed to the permanent magnet on the radially outer side. )When,
    A rotational position sensor (43) for detecting the rotational position of the rotor;
    A plurality of lead wires (45, 445) for supplying a signal output from the rotational position sensor to the outside;
    A circuit board (42a) having a sensor connection part (42b) to which the rotational position sensor is connected and an external connection part (42c, 442c) to which the plurality of lead wires are connected;
    A case (51) having side walls (52a, 252a) for accommodating the rotational position sensor and defining a container (52) for accommodating the circuit board;
    A sealing resin (56) stored in the container so as to seal the circuit board;
    The rotating electric machine for an internal combustion engine, wherein the plurality of lead wires are arranged so as to intensively extend from lead portions (52c, 47, 347) provided in a part of the case.
  2.  複数の前記リード線は、前記側壁から前記ロータの回転軸に関する周方向へ向けて延び出すように配置されていることを特徴とする請求項1に記載の内燃機関用回転電機。 2. The rotating electrical machine for an internal combustion engine according to claim 1, wherein the plurality of lead wires are arranged so as to extend from the side wall in a circumferential direction with respect to a rotation axis of the rotor.
  3.  前記側壁は、複数の前記リード線が前記側壁を貫通して延びるように配置され、前記ロータの回転軸に関する周方向の一方に設けられた凹部(52c)を有し、
     前記凹部において前記封止樹脂の漏れ出しを阻止するように前記側壁と複数の前記リード線との間に設けられたシール部材(47、347)を備えることを特徴とする請求項2に記載の内燃機関用回転電機。
    The side wall has a recess (52c) that is arranged so that a plurality of the lead wires extend through the side wall, and is provided in one of the circumferential directions with respect to the rotation axis of the rotor,
    The seal member (47, 347) provided between the side wall and the plurality of lead wires so as to prevent leakage of the sealing resin in the concave portion. Rotating electric machine for internal combustion engines.
  4.  前記ロータの回転軸に関して周方向に互いに離れて配置された複数の前記回転位置センサを備え、
     前記回路基板は、複数の前記回転位置センサの設置範囲にわたって前記周方向に延びており、
     複数の前記センサ接続部(42b)は、複数の前記回転位置センサの位置に対応して前記回路基板上に分散して配置されており、
     複数の前記外部接続部(42c)は、複数の前記センサ接続部が配置された範囲より狭く、前記引き出し部の近くの範囲に集中的に配置されていることを特徴とする請求項1から請求項3のいずれかに記載の内燃機関用回転電機。
    A plurality of the rotational position sensors arranged apart from each other in the circumferential direction with respect to the rotational axis of the rotor;
    The circuit board extends in the circumferential direction over an installation range of the plurality of rotational position sensors,
    The plurality of sensor connection portions (42b) are distributed and arranged on the circuit board corresponding to the positions of the plurality of rotational position sensors,
    The plurality of external connection portions (42c) are narrower than a range in which the plurality of sensor connection portions are arranged, and are intensively arranged in a range near the drawer portion. Item 4. The rotating electrical machine for an internal combustion engine according to any one of Items 3 to 5.
  5.  内燃機関(12)の回転軸に連結されるロータヨーク(22)の内面に永久磁石(23)が配置されたロータ(21)と、
     前記内燃機関(12)のボディ(13)に固定されることによって前記ロータの内側に配置され、前記永久磁石と対向する複数の磁極を径方向外側に形成するステータコア(32)を有するステータ(31)と、
     前記ロータの回転位置を検出する回転位置センサ(43)と、
     前記回転位置センサから出力された信号を外部に供給する複数のリード線(45、445)と、
     前記回転位置センサが接続されるセンサ接続部(42b)、および複数の前記リード線が接続される外部接続部(42c、442c)を有する回路基板(42a)と、
     前記回転位置センサを収容するとともに、前記回路基板を収容する容器(52)を区画形成する側壁(52a、252a)を有するケース(51)と、
     前記回路基板を封止するように前記容器内に溜められた封止樹脂(56)とを備え、
     前記側壁は、前記容器の開口端の縁(52b)から前記封止樹脂の表面より下まで広がるように形成された凹部(52c)を有し、
     さらに、前記ケースより軟質の材料によって形成され、前記封止樹脂の漏れ出しを阻止するように前記凹部に装着されたグロメット(47、347)を備え、
     複数の前記リード線は、前記封止樹脂の漏れ出しを阻止するように前記グロメットを貫通して配置されていることを特徴とする内燃機関用回転電機。
    A rotor (21) in which a permanent magnet (23) is arranged on the inner surface of a rotor yoke (22) connected to the rotating shaft of the internal combustion engine (12);
    A stator (31) having a stator core (32) which is disposed on the inner side of the rotor by being fixed to the body (13) of the internal combustion engine (12) and which forms a plurality of magnetic poles opposed to the permanent magnet on the radially outer side. )When,
    A rotational position sensor (43) for detecting the rotational position of the rotor;
    A plurality of lead wires (45, 445) for supplying a signal output from the rotational position sensor to the outside;
    A circuit board (42a) having a sensor connection part (42b) to which the rotational position sensor is connected and an external connection part (42c, 442c) to which the plurality of lead wires are connected;
    A case (51) having side walls (52a, 252a) for accommodating the rotational position sensor and defining a container (52) for accommodating the circuit board;
    A sealing resin (56) stored in the container so as to seal the circuit board;
    The side wall has a recess (52c) formed so as to spread from the edge (52b) of the open end of the container to below the surface of the sealing resin,
    Furthermore, the grommet (47, 347) is formed of a softer material than the case, and is attached to the recess so as to prevent leakage of the sealing resin.
    The rotating electrical machine for an internal combustion engine, wherein the plurality of lead wires are disposed through the grommet so as to prevent leakage of the sealing resin.
  6.  前記ロータの回転軸に関する周方向に互いに離れて配置された複数の前記回転位置センサを備え、
     前記回路基板は、複数の前記回転位置センサの設置範囲にわたって前記周方向に延びており、
     複数の前記センサ接続部(42b)は、複数の前記回転位置センサの位置に対応して前記回路基板上に分散して配置されており、
     複数の前記外部接続部(42c)は、複数の前記センサ接続部が配置された範囲より狭く、前記グロメットの近くの範囲に集中的に配置されていることを特徴とする請求項5に記載の内燃機関用回転電機。
    A plurality of rotational position sensors arranged apart from each other in the circumferential direction with respect to the rotational axis of the rotor;
    The circuit board extends in the circumferential direction over an installation range of the plurality of rotational position sensors,
    The plurality of sensor connection portions (42b) are distributed and arranged on the circuit board corresponding to the positions of the plurality of rotational position sensors,
    The plurality of external connection portions (42c) are narrower than a range in which the plurality of sensor connection portions are arranged, and are intensively arranged in a range near the grommet. Rotating electric machine for internal combustion engines.
  7.  前記グロメットは、複数の前記リード線が貫通して配置される複数の貫通穴(47a)を有することを特徴とする請求項5または請求項6に記載の内燃機関用回転電機。 The rotary electric machine for an internal combustion engine according to claim 5 or 6, wherein the grommet has a plurality of through holes (47a) through which the plurality of lead wires penetrate.
  8.  前記グロメットは、複数の前記リード線が貫通して配置される複数のスリット(547b、647b)を有することを特徴とする請求項5または請求項6に記載の内燃機関用回転電機。 The rotary electric machine for an internal combustion engine according to claim 5 or 6, wherein the grommet has a plurality of slits (547b, 647b) through which the plurality of lead wires are disposed.
  9.  前記グロメットは、複数の前記リード線が貫通して配置される溝(747c)を有することを特徴とする請求項5または請求項6に記載の内燃機関用回転電機。 The rotating electrical machine for an internal combustion engine according to claim 5 or 6, wherein the grommet has a groove (747c) through which the plurality of lead wires are disposed.
  10.  内燃機関(12)の回転軸に連結されるロータヨーク(22)の内面に永久磁石(23)が配置されたロータ(21)と、
     前記内燃機関(12)のボディ(13)に固定されることによって前記ロータの内側に配置され、前記永久磁石と対向する複数の磁極を径方向外側に形成するステータコア(32)を有するステータ(31)と、
     前記ロータの回転位置を検出する回転位置センサ(43)と、
     前記回転位置センサから出力された信号を外部に供給する複数のリード線(45、445)と、
     前記回転位置センサが接続されるセンサ接続部(42b)、および複数の前記リード線が接続される外部接続部(42c、442c)を有する回路基板(42a)と、
     前記回転位置センサを収容するとともに、前記回路基板を収容する容器(52)を区画形成する側壁(52a、252a)を有するケース(51)と、
     前記回路基板を封止するように前記容器内に溜められた封止樹脂(56)とを備え、
     前記側壁は、前記容器の開口端の縁(52b)から前記封止樹脂の表面より下まで広がるように形成された凹部であって、前記リード線が前記側壁を貫通して延びるように配置されている凹部(52c)を有し、
     さらに、前記ケースは、前記凹部に配置され、前記容器の内部に前記封止樹脂を溜めることができるように前記側壁を補う部材(47、347)を備えることを特徴とする内燃機関用回転電機。
    A rotor (21) in which a permanent magnet (23) is arranged on the inner surface of a rotor yoke (22) connected to the rotating shaft of the internal combustion engine (12);
    A stator (31) having a stator core (32) which is disposed on the inner side of the rotor by being fixed to the body (13) of the internal combustion engine (12) and which forms a plurality of magnetic poles opposed to the permanent magnet on the radially outer side. )When,
    A rotational position sensor (43) for detecting the rotational position of the rotor;
    A plurality of lead wires (45, 445) for supplying a signal output from the rotational position sensor to the outside;
    A circuit board (42a) having a sensor connection part (42b) to which the rotational position sensor is connected and an external connection part (42c, 442c) to which the plurality of lead wires are connected;
    A case (51) having side walls (52a, 252a) for accommodating the rotational position sensor and defining a container (52) for accommodating the circuit board;
    A sealing resin (56) stored in the container so as to seal the circuit board;
    The side wall is a recess formed so as to extend from the edge (52b) of the opening end of the container to below the surface of the sealing resin, and is arranged so that the lead wire extends through the side wall. A recessed portion (52c),
    Furthermore, the case includes a member (47, 347) that is disposed in the recess and supplements the side wall so that the sealing resin can be stored inside the container. .
  11.  前記側壁を補う部材は、前記封止樹脂の漏れ出しを抑制することを特徴とする請求項10に記載の内燃機関用回転電機。 The rotating electrical machine for an internal combustion engine according to claim 10, wherein the member supplementing the side wall suppresses leakage of the sealing resin.
  12.  前記側壁を補う部材は、前記リード線を固定することを特徴とする請求項10または請求項11に記載の内燃機関用回転電機。 The rotating electrical machine for an internal combustion engine according to claim 10 or 11, wherein the member that supplements the side wall fixes the lead wire.
  13.  前記側壁を補う部材は、ゴム製または樹脂製であることを特徴とする請求項10から請求項12のいずれかに記載の内燃機関用回転電機。 The rotating electrical machine for an internal combustion engine according to any one of claims 10 to 12, wherein the member that supplements the side wall is made of rubber or resin.
  14.  前記凹部の中には、複数の前記リード線が前記側壁を貫通して延びるように配置されていることを特徴とする請求項10から請求項13のいずれかに記載の内燃機関用回転電機。 The rotary electric machine for an internal combustion engine according to any one of claims 10 to 13, wherein a plurality of the lead wires are disposed in the recess so as to extend through the side wall.
  15.  複数の前記リード線は、前記凹部および前記側壁を補う部材が提供する引き出し部(52c、47、347)から集中的に延び出すように配置されていることを特徴とする請求項14に記載の内燃機関用回転電機。 The plurality of lead wires are arranged so as to intensively extend from lead portions (52c, 47, 347) provided by a member that supplements the concave portion and the side wall. Rotating electric machine for internal combustion engines.
  16.  前記側壁は、前記ロータの回転軸に関する周方向に沿って対称な形状をもつことを特徴とする請求項1から請求項15のいずれかに記載の内燃機関用回転電機。 The rotary electric machine for an internal combustion engine according to any one of claims 1 to 15, wherein the side wall has a symmetrical shape along a circumferential direction with respect to a rotation axis of the rotor.
  17.  前記側壁は、前記ロータの回転軸に関する周方向に沿って非対称な形状をもつことを特徴とする請求項1から請求項15のいずれかに記載の内燃機関用回転電機。 The rotary electric machine for an internal combustion engine according to any one of claims 1 to 15, wherein the side wall has an asymmetric shape along a circumferential direction with respect to a rotation axis of the rotor.
  18.  前記非対称な形状は、複数の前記リード線が延び出す方向へ向けて前記側壁の一部が突出することによって提供されていることを特徴とする請求項17に記載の内燃機関用回転電機。 The rotating electrical machine for an internal combustion engine according to claim 17, wherein the asymmetric shape is provided by projecting a part of the side wall in a direction in which the plurality of lead wires extend.
  19.  前記ステータは、前記ステータコアに巻回されたコイル(33)を備え、
     前記コイルは、前記ロータおよび前記ステータを発電機または電動機として選択的に機能させることができ、
     前記回転位置センサは、前記電動機として機能させるための前記ロータの回転位置を検出することを特徴とする請求項1から請求項18のいずれかに記載の内燃機関用回転電機。
    The stator includes a coil (33) wound around the stator core,
    The coil can selectively function the rotor and the stator as a generator or an electric motor,
    The rotating electrical machine for an internal combustion engine according to any one of claims 1 to 18, wherein the rotational position sensor detects a rotational position of the rotor for functioning as the electric motor.
PCT/JP2015/002436 2014-05-16 2015-05-13 Rotating electric machine for internal combustion engine WO2015174090A1 (en)

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