WO2015161815A1 - 一种快速自动进料的挤压式榨汁机 - Google Patents

一种快速自动进料的挤压式榨汁机 Download PDF

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Publication number
WO2015161815A1
WO2015161815A1 PCT/CN2015/077273 CN2015077273W WO2015161815A1 WO 2015161815 A1 WO2015161815 A1 WO 2015161815A1 CN 2015077273 W CN2015077273 W CN 2015077273W WO 2015161815 A1 WO2015161815 A1 WO 2015161815A1
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WIPO (PCT)
Prior art keywords
press chamber
screw
pressing
port
feeding
Prior art date
Application number
PCT/CN2015/077273
Other languages
English (en)
French (fr)
Inventor
王旭宁
魏云杰
王丽军
张玉印
Original Assignee
九阳股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from CN201410167695.2A external-priority patent/CN104323693B/zh
Priority claimed from CN201520152370.7U external-priority patent/CN204635937U/zh
Priority claimed from CN201510117862.7A external-priority patent/CN106031591B/zh
Application filed by 九阳股份有限公司 filed Critical 九阳股份有限公司
Priority to JP2016600140U priority Critical patent/JP3209833U/ja
Priority to EP15782521.7A priority patent/EP3135159A4/en
Priority to KR2020167000053U priority patent/KR200483171Y1/ko
Publication of WO2015161815A1 publication Critical patent/WO2015161815A1/zh

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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J19/00Household machines for straining foodstuffs; Household implements for mashing or straining foodstuffs
    • A47J19/02Citrus fruit squeezers; Other fruit juice extracting devices
    • A47J19/025Citrus fruit squeezers; Other fruit juice extracting devices including a pressing screw
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J19/00Household machines for straining foodstuffs; Household implements for mashing or straining foodstuffs
    • A47J19/06Juice presses for vegetables

Definitions

  • the invention relates to a food processing machine, in particular to a household squeeze type juicer.
  • the first type is a juice extractor disclosed in Patent No. CN200780001269.X, which comprises a cover, a casing, a screw, a mesh cylinder matched with a screw, a rotating brush and a driving unit, and a feeding port is provided on one side of the cover.
  • the juicer uses the downward flow of liquid to solve the problem of extracting different shades of juice, and the stability of the machine is good because the base is placed at the bottom.
  • the feed port of the solution is arranged above the screw, and after the material enters the outer casing, it falls above the spiral of the screw, and it is not easy to feed, and if the material falls close to the axial center position, since the rotational speed of the axial center position is zero, It also makes the feeding slower, and also causes material accumulation, which affects the next extrusion and pulverization. In addition, the structure is difficult to achieve large-diameter feeding.
  • the second type is disclosed in the scheme of Patent No. 201310175466.0, which adopts a bottom region of the inlet opening in a semicircular area of a circle whose diameter corresponds to the diameter of the pressing treatment portion and is centered on the central axis of the spiral. , that is, the inlet port offset is achieved to achieve a diameter of at least 40 mm or more.
  • the solution solves the problem that the material falls into the axial center, and solves the problem of the feeding caliber to a certain extent, it needs to be provided with a recess at the bottom of the cover body, and the shape is irregular.
  • the size of the mouth to the bottom of the inlet mouth is from large to small, and the defect is only suitable for the juice extraction of spherical materials, such as apples, tomatoes, etc., for the thicker carrots, cucumbers and other strips of material easy to juice
  • the material has poor adaptability to the diversity of the material, and the processing is difficult.
  • the inlet of the material is still arranged above the screw, although the smoothness of the feed is relieved, the automatic feeding problem cannot be solved.
  • the feed ports are all arranged above the screw. Even if the eccentricity is set, due to the limited space, the material still has a point closer to the center of the screw, and some materials are not easily bitten by the spiral, resulting in slow feeding and low processing efficiency; and the screw mainly relies on the cutting ribs. Radial force to cut off the material, generate a large torque, increase the working load of the motor, still produce the problem of easy jamming.
  • the present invention provides a squeeze type juicer capable of rapid automatic feeding, which is capable of not only achieving rapid automatic feeding but also easily achieving large diameter feeding.
  • a quick and automatic feeding squeeze juicer comprising a machine base, a motor and a driving unit disposed in the machine base, an extrusion screw, a press assembly for pressing the material with the extrusion screw, and a feeding assembly
  • the press assembly is mounted on a machine base, the press assembly comprises a press chamber, the press chamber is provided with a juice outlet and a slag outlet, the extrusion screw comprises a screw shaft and a screw body, and the screw body comprises a pressing portion
  • the pressing portion is provided with a pressing screw, and the pressing chamber is sleeved outside the pressing screw, and the motor is dynamically connected to the screw shaft through a transmission mechanism, wherein the pressing chamber is provided with a feeding port, and the screw is provided
  • the body further includes a material propulsion portion for guiding the material downward, the material propulsion portion is disposed corresponding to the feed port, the feed assembly includes a feed channel connected to the feed port, and the feed channel is two ports
  • the feed channel is a straight circular tube, and the a satisfies 30° ⁇ a ⁇ 60°.
  • the press chamber comprises a press chamber body, a press chamber upper cover, and the feed port is disposed at an upper portion of the press chamber body.
  • the press chamber may also adopt a structure in which the press chamber includes a press chamber body and a press chamber upper cover, and the press chamber upper cover is provided with a receiving portion that protrudes upward and is used for accommodating an upper portion of the pressing screw, the feeding portion
  • the mouth and the feeding passage connected to the feeding port are disposed on a side wall of the receiving portion, the material pushing portion is disposed corresponding to the feeding port of the receiving portion, and the equivalent diameter of the feeding port and the receiving portion
  • the equivalent diameter ratio is 2/3 to 4/3.
  • the press chamber further includes a press chamber lower cover, the press chamber lower cover and the press chamber body are integrated into a structure, and the tap opening is disposed at a bottom of the press chamber lower cover, and the press chamber lower cover is A draining passage is provided, the juice outlet is disposed at a lower end of the pressing chamber body, and the draining passage is in communication with the juice outlet.
  • the press chamber may have a structure in which the press chamber includes an upper press chamber containing a material advancement portion and a lower press chamber containing a pressing portion, the upper press chamber and the lower press chamber being detachably connected,
  • the upper press chamber includes an upper press chamber body and a press chamber upper cover, and the feed port and the feed passage connected to the feed port are disposed on a sidewall of the upper press chamber body, and the material propulsion portion corresponds to
  • the feed port of the upper press chamber body is disposed, and the ratio of the equivalent diameter of the feed port to the equivalent diameter of the upper press chamber body is 2/3 to 4/3.
  • the press chamber upper cover and the upper press chamber body are integrated into one body, the press chamber further includes a press chamber lower cover, the tap opening is disposed at a bottom of the press chamber lower cover, and the press chamber lower cover There is a drainage channel, the juice outlet is arranged at the lower end of the lower pressing chamber, and the drainage channel is connected with the juice outlet.
  • the material propulsion portion is a propulsion screw disposed on the screw body, and the ratio of the pitch of the propulsion screw to the equivalent diameter of the feed port is 1/2 to 3/2.
  • the feed channel includes an upper port and a lower port, the lower port is connected to the inlet of the press chamber body, and the upper port is provided with a feed channel cover.
  • the feed assembly further includes an auxiliary feed port disposed on the feed passage cover, the auxiliary feed port having a diameter of ⁇ , ⁇ ⁇ 45 mm.
  • the auxiliary feed port is disposed on the upper surface of the press chamber, and the diameter of the auxiliary feed port is ⁇ , ⁇ ⁇ 45 mm.
  • the press assembly further includes an extrusion barrel disposed in the body of the press chamber, and the inner wall of the squeeze tube is provided with a pressing rib that is engaged with the pressing screw.
  • the press assembly further includes a filter portion, which is a filter mesh or a filter grid disposed on the squeeze barrel.
  • the "equivalent diameter of the feed port” refers to the maximum inscribed circle diameter of the feed port; the “equivalent diameter of the upper press chamber body” refers to the maximum inscribed circle of the upper press chamber body diameter.
  • the “equivalent diameter of the accommodating portion” means the maximum inscribed circle diameter of the accommodating portion.
  • the material pushing portion is arranged corresponding to the feeding port of the pressing chamber, so that the material can quickly enter the pressing chamber through the feeding channel by its own gravity. And under the downward guiding action of the material pushing portion at the corresponding position of the feeding port, it is quickly brought into the gap formed by the pressing screw and the pressing chamber for extrusion, and the rapid automatic feeding is easily realized. Since the center line of the two ports of the feed channel is provided with an angle a with the vertical plane, the 0° ⁇ a ⁇ 80°, so that the material and the screw center axis form the same angle, the material depends on its own gravity and feed.
  • the feed port is disposed on the press chamber, the size and position of the feed port are not affected by the size of the screw and the upper cover of the press chamber, and the large-diameter feed can be easily realized, and at the same time, when the large diameter is adopted, due to the feed
  • the geometric center line of the two ports of the channel is at an angle a to the vertical plane, and the 0° ⁇ a ⁇ 80°, which is equivalent to the oblique discharge, can effectively prevent the human hand from reaching the feed channel too deep, and at the same time
  • the feed channel is longer than the vertically placed pipe, and the product is safer, and the product has a simple structure and is easy to process. When a is greater than 80°, the feed passage is too gentle, and the friction between the material and the feed passage is large, which is not conducive to rapid feeding and reduces the efficiency of juicing.
  • the feed channel When the feed channel is a straight pipe, the a meets 30° ⁇ a ⁇ 60°, automatically enters The material effect is better, the motor load is smaller and more stable.
  • the feed channel is disposed at the upper portion of the press chamber to facilitate feeding and pressing.
  • a is less than 30°, although rapid blanking can be realized, the distance between the material and the center of the extrusion screw when the material reaches the lower port is small, the rotation speed of the extrusion screw is small, and the torque is large, which is not conducive to material biting. And preliminary crushing.
  • the feed assembly also includes an auxiliary feed port.
  • the mouth of the feed channel is further provided with a feed channel cover, the auxiliary feed port is disposed on the feed channel cover, the auxiliary feed port has a diameter of ⁇ , ⁇ ⁇ 45 mm; or the auxiliary feed
  • the material port is disposed on the upper surface of the pressing chamber, and the diameter of the auxiliary feeding port is ⁇ , ⁇ ⁇ 45 mm. In this way, not only the safety requirements for the size of the caliber are satisfied, but also the feeding can be carried out at any time. For larger materials, we put in the feeding channel, then close the feeding channel cover, start the juice extraction, and then pass the smaller material.
  • auxiliary feeding port of the feeding channel cover or the upper part of the pressing chamber without the need to open the cover. It is very convenient and practical for making mixed juices of different sizes.
  • harder materials such as carrots, potatoes, sweet potatoes
  • the harder material can be added from the auxiliary feed port of the upper part of the press chamber. This structure not only makes the squeezed juice more fully, but also squeezes out the potatoes. Mud, carrot puree and sweet potato puree are more delicate and convenient for customers to use as food ingredients.
  • the material used for squeezing nut materials such as walnuts, peanuts and the like
  • it can be produced by using a squeeze cylinder without a filter and an extrusion screw.
  • the nut is added from the auxiliary feed port on the feed channel cover, and the squeeze gap is adjusted, and the nut can be pressed directly without stopping the machine, and the nut particles satisfying the graininess can be squeezed out, and then the pressed walnut granules, peanut granules, etc. are placed.
  • the squeezed juice cup is convenient for making mixed drinks.
  • the ice cream containing fruit pieces can be produced by using the extrusion tube and the extrusion screw in an extruded structure.
  • the material propulsion portion is a propulsion screw disposed on the screw body, and the material propulsion portion of the extrusion screw guides the material downward, and the propeller screw breaks the material to perform preliminary pulverization, and then the material is quickly introduced into the extrusion grinding along the propulsion screw.
  • the squeezed juice is squeezed in the gap formed between the portion and the lower press chamber.
  • the ratio of the pitch of the propeller screw to the equivalent diameter of the feed port is 1/2 to 3/2.
  • the ratio of the pitch of the propeller spiral to the equivalent diameter of the feed port is less than 1/2, the material cannot smoothly enter the propulsion spiral after passing through the feed passage, and the pitch is relatively small so that the material cannot be quickly brought into the extrusion spiral. Affect the efficiency of juicing.
  • the ratio is greater than 3/2, the material is relatively small with respect to the pitch, and the material is not easily bitten, and the purpose of pre-grinding cannot be achieved.
  • Figure 1 is a structural view of a first embodiment of the rapid automatic feeding juicer of the present invention
  • Figure 2 is a schematic view showing the structure of the feed passage and the press chamber of Figure 1;
  • Figure 3 is a schematic view showing the structure of the extrusion cylinder of Figure 1;
  • Figure 4 is a schematic structural view of the extrusion screw of Figure 1;
  • Figure 5 is a structural view showing a second embodiment of the rapid automatic feeding juicer of the present invention.
  • Figure 6 is a schematic structural view of the extrusion cylinder of Figure 5;
  • Figure 7 is a structural view showing a third embodiment of the rapid automatic feeding juicer of the present invention.
  • Figure 8 is a structural schematic view showing the squeeze tube and the wall brush assembly of Figure 7 installed together;
  • Figure 9 is a schematic view showing a feed passage and a press chamber of a fourth embodiment of the rapid automatic feed juicer of the present invention.
  • Figure 10 is a structural view of a squeeze cylinder of a fourth embodiment of the rapid automatic feed juicer of the present invention.
  • Figure 11 is a schematic view of a feed passage and a press chamber of a fifth embodiment of the rapid automatic feed juicer of the present invention.
  • Figure 12 is a schematic view showing the structure of a sixth embodiment of the rapid automatic feeding juicer of the present invention.
  • Figure 13 is a schematic structural view of the extrusion screw of Figure 12;
  • Figure 14 is a schematic view showing the structure of an alternative screw of the extrusion screw of Figure 12;
  • Figure 15 is a schematic view showing the structure of a seventh embodiment of the rapid automatic feeding juicer of the present invention.
  • Figure 16 is a schematic view showing the structure of a tenth embodiment of the rapid automatic feeding juicer of the present invention.
  • the quick automatic feeding squeeze juicer shown in Figures 1 to 16 comprises a machine base 1, a motor 6 and a drive unit (not shown) disposed in the machine base 1, and an extrusion screw 2.
  • a press assembly for pressing the material with the extrusion screw 2 the feed assembly 7, the press assembly being mounted on the base 1, the press assembly comprising a press chamber 4, the press chamber 4 being provided with a juice outlet 41 and a slag outlet
  • the port 42, the extrusion screw 2 includes a screw shaft 21 and a screw body 22, and the screw body 22 includes a material advancing portion 221 and a pressing portion 222 for guiding the material downward, and the material advancing portion 221 is provided with a propulsion a screw 223, the pressing portion 222 is provided with a pressing screw 224, the pressing chamber 4 is sleeved outside the pressing screw 2, and the motor 6 is dynamically connected to the screw shaft 21 through a transmission mechanism (not shown).
  • the press chamber 4 is provided with a feed port 46, and the feed assembly 7 includes a feed passage 71 communicating with the feed port, the feed passage 71 including an upper port 711 and a lower port 712, and the material advancing portion 221 corresponds to
  • the feed port 46 on the press chamber 4 is disposed, and the geometric centers of the two ports of the feed channel 71 are A and B, respectively, and the connection is AB, AB It is the angle between the vertical plane a, 0 ° ⁇ a ⁇ 80 °.
  • the material advancing portion 221 is disposed corresponding to the feed port 46, so that the material can quickly enter the press through the feed channel 71 by its own gravity.
  • the chamber 4 is quickly introduced into the gap formed by the pressing screw 224 and the pressing chamber 4 under the guiding action of the material pushing portion 221 at the corresponding position of the feeding port to easily perform rapid automatic feeding.
  • the structure Since the angle between the center line of the two ports of the feed channel and the vertical plane is 0° ⁇ a ⁇ 80°, so that the material and the screw center axis form the same angle, then the feed channel and the vertical plane Under the action of the angle, the material 10 can easily enter the material pushing portion 221 of the pressing screw 2 correspondingly disposed at the pressing chamber 4 and the feeding port 46 by the self-gravity, and the impact force of the material on the pressing screw is decomposed into the axial direction. In the horizontal direction, the pressing force of the material 10 on the direction of the extrusion screw 224 of the extrusion screw 2 becomes smaller, so that the motor torque becomes smaller, the motor load is effectively reduced, and the material is bitten by the propulsion screw 223, and is quickly brought in. Squeeze the gap between the spiral and the press chamber and quickly squeeze out the juice. Therefore, the structure not only feeds quickly and smoothly, but also has a stable life of the motor.
  • Embodiment 1 is a diagrammatic representation of Embodiment 1:
  • a machine base 1 As a first embodiment of the fast automatic feeding juicer of the present invention, as shown in FIG. 1, FIG. 2, FIG. 3 and FIG. 4, a machine base 1, a motor 6 and a drive provided in the base 1 are provided. a unit (not shown), an extrusion screw 2, a press assembly for pressing the extrusion material with the extrusion screw 2, a feed assembly 7, the press assembly being mounted on the base 1, the press assembly including a press chamber 4.
  • the press chamber 4 is provided with a juice outlet 41 and a screw outlet 42.
  • the extrusion screw 2 includes a screw shaft 21 and a screw body 22, and the screw body 22 includes a material pushing portion 221 having a downward guiding effect on the material.
  • the pressing portion 222 is provided with a pushing screw 223 on the material pushing portion 221, and the pressing portion 222 is provided with a pressing screw 224, the pressing chamber 4 is sleeved outside the pressing screw 2, and the pressing chamber 4 includes a pressing The chamber body 43, the press chamber upper cover 44 and the press chamber lower cover 45, the motor 6 is dynamically coupled to the screw shaft 21 via a transmission mechanism (not shown).
  • the press chamber upper cover 44 has a positioning table 441 protruding toward the inside of the press chamber 4, the positioning table 441 is centrally provided with a rotating shaft hole 4410, and the upper end of the screw shaft 21 has an upper rotating shaft 210, and the upper rotating shaft 210 Pluggable In the rotating shaft hole 4410, the positioning table 441 can limit the pressing screw 2.
  • the press chamber body 43 is a hollow cylinder, and a feed port 46 is disposed on a sidewall of the press chamber body 43.
  • the feed port 46 is located at an upper portion of the press chamber body 43 and
  • the feed passage 71 connected to the feed port 46 is a circular straight pipe, which is more convenient to clean.
  • the feed passage 71 includes an upper port 711 and a lower port 712, and the lower port 712 is connected to the feed port 46 on the press chamber body.
  • the inner diameter of the feed passage 71 is 45 mm, and the angle a between the geometric center line AB of the two ports of the feed passage 71 and the vertical plane is 60°, which ensures the material is down along the feed passage.
  • the smooth movement ensures smooth feeding.
  • the inner diameter of the feed passage is 45mm, which satisfies the safety requirements for the caliber size and ensures the personal safety of the customer.
  • the material advancing portion 221 in this embodiment is provided with a propulsion screw 223 which is disposed along the direction of the pressing screw 224. The upper end of the advancing screw 223 is disposed corresponding to the feeding port 46, and the lower end extends downward to the extrusion. Spiral 224.
  • the material can quickly enter the body of the pressing chamber under the action of the material's own gravity and the angle, and the upper part of the propeller 223 Contact, or directly into the propulsion screw 223, under the downward guiding action of the propelling screw 223, the propeller is first bitten or cut into small pieces, and automatically and quickly moves downward until it enters the extrusion spiral and the squeeze chamber.
  • the gap is pressed to achieve rapid juice extraction.
  • the press assembly further includes a squeeze barrel 3, which is movably disposed in the press chamber body 43, and the squeeze tube 3 is a cylindrical shape closed by a ring wall.
  • the inner wall of the pressure cylinder 3 is provided with a pressing rib 31 which presses the material with the pressing screw 223, and the pressing rib 31 is provided in plurality and is symmetrically disposed along the center of the axis of the pressing cylinder 3.
  • the squeeze tube is set to make the removal and cleaning of the squeeze tube easy.
  • the body of the pressing chamber only plays the role of collecting juice, and the extrusion cylinder and the extrusion screw are used to squeeze out the juice, and the pressing chamber body does not directly exert force on the extrusion screw, thereby ensuring the force.
  • a squeeze tube without a filter can be combined with an extrusion screw to produce juice or ice cream containing granules or fruit pieces. And when used to squeeze nut materials such as walnuts, peanuts and other materials and water When mixing the juices containing the nut granules, the nuts or small pieces of fruit are added from the inlet passage cover port 71, and the squeezing gap is adjusted to be larger, so that the nut granules satisfying the graininess can be squeezed out without direct shutdown.
  • the filter Since the filter is not provided, the pomace is extruded from the tap hole, and then the pressed walnut granules, peanut granules, and the like are placed in the squeezed juice cup to facilitate the preparation of the mixed drink containing the granules. Since the filter tube is not provided with a filter portion, the structure is more suitable for making a mixture of puree, fruit puree, vegetable puree, ice cream, and nut food.
  • the squeeze barrel of the juicer can also be integrated with the press chamber, that is, a pressing rib is arranged on the inner wall of the press chamber, a juice outlet is arranged on the side wall of the press chamber body, and a filter is arranged at the juice outlet.
  • the net is provided with a slag opening on the lower cover of the press chamber.
  • the inner diameter of the press chamber body 43 is 45 mm
  • the press chamber body 43 includes an upper port 431 and a lower port 432
  • the upper chamber 431 of the press chamber body is provided with a press chamber upper cover 44.
  • the lower end 432 is provided with a press chamber lower cover 45
  • the press chamber upper cover 44 and the press chamber lower cover 45 are movably mounted on the upper port 431 and the lower port 432 of the press chamber body 43, respectively, in this embodiment,
  • the press chamber upper cover 44 and the press chamber lower cover 45 are movably mounted on the upper port 431 and the lower port 432 of the press chamber body 43, respectively, by screwing.
  • the press chamber upper cover 44 and the press chamber lower cover 45 are respectively movably mounted on the press chamber body, the disassembly of the extrusion screw is facilitated, and the cleaning of the press chamber and the extrusion screw is facilitated, so that the cleaning is more thorough.
  • the slag outlet 42 is disposed at the bottom of the press chamber lower cover 45.
  • the press chamber lower cover 45 is provided with a drain passage 451, and the juice outlet 41 is disposed at the lower end of the press chamber body 43, and the drain passage The 451 is connected to the juice outlet 41 to make the juice smoother.
  • the feed passage of the present embodiment may also be provided in the shape of a circular bend or an elliptical straight tube; such a change in the shape of the pipe without departing from the essence of the present invention is also within the scope of the present invention.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • the machine base 1 includes a motor 6 and a driving unit (not shown) disposed in the machine base 1, a pressing screw 2, a press assembly for pressing the extrusion material with the extrusion screw 2, and a feeding material.
  • the assembly 7, the press assembly is mounted on the base 1, the press assembly includes a press chamber 4, and the press chamber 4 is provided with a juice outlet (not shown) and a tap opening (not shown).
  • the extrusion screw 2 includes a screw shaft 21 and a screw body 22, and the screw body 22 includes a material pushing portion 221 and a pressing portion 222 for guiding the material downward, and the material pushing portion 221 is provided with a propeller screw 223.
  • the pressing portion 222 is provided with a pressing screw 224, and the pressing chamber 4 is sleeved outside the pressing screw 2.
  • the pressing chamber 4 includes a pressing chamber body 43, a pressing chamber upper cover 44 and a pressing chamber lower cover 45, and the motor 6 passes A transmission mechanism (not shown) is mechanically coupled to the screw shaft 21.
  • the press assembly further includes a squeeze barrel 3 and a filter portion 5, which is a filter mesh hole 51 provided on the squeeze barrel, the filter portion 5 being squeezed
  • the cartridges are spaced apart, and the filter mesh holes 51 are distributed in the upper and lower portions of the region where the pressing ribs 31 are located. This not only ensures the strength of the extrusion cylinder, but also facilitates the timely discharge of the extruded juice from the extrusion cylinder.
  • the extrusion barrel 3 is disposed in the press chamber body 43, and the inner wall of the extrusion barrel 3 is provided with a pressing rib 31 that cooperates with the pressing screw 224.
  • the side wall of the press chamber body 43 is provided with a feed port 46, and the feed channel 71 communicating with the feed port 46 is a circular straight pipe, and the geometric centers of the two ports of the feed channel are A and B, respectively.
  • the connection line is AB, and the angle a between the AB and the vertical plane is 30°, and the feeding effect at this angle is good.
  • the upper end of the advancement screw 223 is disposed corresponding to the feed port 46, and the lower end extends downward to the extrusion screw 224.
  • the inner diameter of the feeding channel is 80mm, and the large-diameter feeding is realized, so that round materials such as apples and tomatoes do not need to be cut into small pieces, and the whole or the maximum cut into two halves can be put into the feeding channel, and the cucumber
  • the isometric material is placed directly into the feed channel, and the material easily enters the body of the press chamber along the slope of the feed channel and enters or is in contact with the propulsion screw 223. It is ensured that as soon as the motor is started, the material (the whole material or the bulk material) that is in contact with the propeller screw 223 is quickly bitten by the propeller and enters the propeller screw, and the material entering the propeller screw or the bitten material can be squeezed.
  • the cavity body and the propulsion screw are pressed together into small pieces, and then rapidly conveyed by the propeller spiral to the gap between the pressing screw 224 and the extrusion barrel 3 for pressing, and the pressing ribs provided on the extrusion barrel 3 are pressed. 31 and the extrusion of the extrusion screw 224, the material is crushed, the juice from the extrusion barrel 3
  • the filter mesh hole 51 flows out and flows downward from the juice outlet along the gap between the press chamber body and the extrusion cylinder, and the slag remains in the extrusion cylinder and continues to be pushed downward, and is discharged from the tap hole. The slag juice is separated.
  • the feed passage 71 includes an upper port 711 and a lower port 712.
  • the lower port 712 is connected to the feed port 46 on the press chamber body, and the upper port 711 is provided with a feed passage cover 72.
  • the feed passage cover 72 is open and the feed passage cover 72 is hinged to the upper port 711 of the feed passage 71. Since the feed passage is of a large diameter in this embodiment, in order to meet the safety requirements, a feed passage cover 72 is provided on the feed passage, and a safety mechanism is provided to ensure that the motor is not in the state in which the feed passage cover 72 is opened. Work ensures the safety of the customer.
  • the press chamber of the present embodiment is different from the press chamber of the first embodiment in that the press chamber upper cover 44 is movably mounted to the upper port 431 of the press chamber body 43, and the press chamber lower cover 45 is provided. It is made integrally with the press chamber body 43.
  • the press chamber body 43 is in the shape of an upper round and a narrow rounded table having a taper of 10°, and the press chamber lower cover 45 is ultrasonically welded to the lower port 432 of the press chamber body 43.
  • the press chamber upper cover 44 is disposed on the upper port 431 of the press chamber body 43 by a threaded hinge structure.
  • the extrusion chamber body is in the shape of an upper width and a lower round table, not only the extrusion screw 2 and the extrusion tube 3 are conveniently mounted and removed from the upper port 431 of the press chamber body 43, but also the press chamber and the interior thereof are facilitated. Cleaning of accessories.
  • the combination of the shape of the pressing chamber body 43 and the inclined angle of the feeding passage 71 enables the material entering the pressing chamber to continue to move downward under the guidance of the inclined surface of the pressing chamber body, and more smoothly slides into the corresponding position of the feeding port. In the spiral, the feed is smoother.
  • the remaining structure of the press chamber is consistent with the press chamber structure and the beneficial effects produced in the first embodiment shown in FIG. 2, and will not be further described herein.
  • press chamber body 43 has a rounded shape that is wide and narrow, it is also possible to provide an auxiliary feed port on the press chamber upper cover 44. A simple transformation of such a structure is also within the scope of the invention, and will not be exemplified herein.
  • Embodiment 3 is a diagrammatic representation of Embodiment 3
  • the difference from the second embodiment is that the geometric centers of the two ports of the feeding channel 71 are respectively A. And B, the line is AB, the angle a between AB and the vertical plane is 55°, and the inner diameter of the feed channel is 70 mm. The slope and diameter of the feed channel make the feeding effect better.
  • the juicer is also provided with an auxiliary feed port 73 which is disposed on the feed channel cover 72. By providing an auxiliary feed port on the feed channel cover, it is convenient to add materials that have been cut into small pieces or smaller materials such as red fruits, grapes, apricots, etc., without having to open the cover and shut down. It is very convenient and practical for making mixed juices of different sizes.
  • the press chamber upper cover 44 and the press chamber body 43 are integrated into one body, and the press chamber lower cover 45 is movably mounted on the press chamber body 43, in the embodiment, the press chamber body 43
  • the upper longitudinal section is a truncated cone shape with a narrow upper and lower width
  • the lower longitudinal section is cylindrical.
  • the press chamber upper cover 45 and the press chamber body 43 are integrally molded by injection molding, and the press chamber lower cover 45 is movably mounted to the lower port 432 of the press chamber body 43 by a snap structure.
  • the press chamber body 43 has a narrow, wide and wide truncated cone shape, and the press chamber lower cover 45 and the press chamber body 43 are movably mounted to ensure that the extrusion screw 2 and the extrusion barrel 3 located therein are from the lower portion of the press chamber body. The mouth is taken out and cleaned, which facilitates the cleaning of the accessories.
  • the shape of the pressing chamber body and the angle of the feeding passage are combined, so that after the material enters the pressing chamber, the material is more conveniently entered into the propulsion screw 223 corresponding to the feeding port 46 by the downward action of the inclined surface of the pressing chamber. The material is more easily pushed into the gap between the extrusion screw 224 and the extrusion barrel 3 to be pressed.
  • the squeeze tube 3 of the juicer is further provided with a rotating wall brush assembly 8 including a wall brush holder 81 and a soft wall brush on the wall brush holder.
  • the wall brush holder 81 is connected to the motor 6 through a transmission device (not shown), the extrusion tube 3 is sleeved in the rotating wall brush holder 81, and the soft wall brush 82 is in line contact with the filter mesh hole 51 or Face contact.
  • the soft wall brush 82 is continuously swept from the filter mesh hole 51, destroying the surface tension of the liquid and the filter mesh hole 51, so that the juice flows out more smoothly, so that the mesh hole is not blocked by the juice of soft fruits such as tomatoes.
  • the material advancing portion 221 in this embodiment may also adopt a rib disposed along the direction of the extrusion spiral, or set the material advancing portion 221 to be thick along the direction of the extrusion spiral.
  • the cutter can meet the requirements of rapid feeding, and the simple structural deformation without departing from the essence of the invention is within the scope of the invention, and will not be exemplified herein.
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • the difference from the third embodiment is that the upper portion of the press chamber body 43 has a hollow truncated cone shape and a lower portion.
  • the hollow inlet is provided on the tapered surface of the press chamber body 43.
  • the geometric centers of the two ports of the feed passage 71 are A and B, respectively, and the lines are AB, AB and vertical.
  • the angle a of the straight plane is 0°, and the inner diameter of the feed channel 71 is 60 mm.
  • the filter portion 5 in the present embodiment is a filter mesh hole 51 provided at an upper portion of the pressing rib 31 of the extrusion cylinder 3 and a lower portion of the pressing rib 31 provided in the extrusion cylinder 3.
  • the grid bars 52 are filtered, and the filter grids 52 are annular and undulating.
  • the filter grid is used, and a filter gap is arranged between two adjacent filter grids, and the juice flows out from the filter gap, and the slag remains in the filter grid and is discharged from the slag outlet on the lower cover of the press chamber, which facilitates the squeezing Cleaning of the cylinder.
  • the remaining structures of the present embodiment and the beneficial effects thereof are the same as those in the third embodiment, and will not be further described herein.
  • Embodiment 5 is a diagrammatic representation of Embodiment 5:
  • the difference from the second embodiment is that the geometric centers of the two ports of the feeding channel 71 are A and B, respectively.
  • the connection line is AB
  • the angle a between AB and the vertical plane is 80°
  • the diameter of the feed channel is 35 mm.
  • the feed channel is also a hollow truncated cone shape with a large upper port and a small lower port.
  • the angle between the feeding passage 71 and the pressing chamber 4 is 35°, and the shape of the pressing chamber 4 is combined to facilitate rapid and automatic entry of materials.
  • a sixth embodiment of the rapid automatic feeding juicer includes a base 1, a motor (not shown) disposed in the base, and an extrusion screw. 2.
  • a press assembly for squeezing the material with the extrusion screw 2 the press assembly comprising a press chamber 4, a squeeze barrel 3, a filter portion 5 and a rotating brush assembly 8, the press chamber 4 being mounted on the base 1,
  • the squeeze tube 3 is sleeved on the outside of the extrusion screw 2
  • the rotating brush assembly 8 is sleeved on the Extruding the outside of the barrel 3 and for cleaning the filter portion 5, the extrusion screw 2, the extrusion barrel 3 and the rotating brush assembly 8 are concentric and inserted into the press chamber 4, the press chamber 4 including the press chamber body 43 and a press chamber upper cover 44, the extrusion screw 2 is mounted in the press chamber 4,
  • the extrusion screw 2 includes a material advancing portion 221 and a pressing portion 222
  • the press chamber upper cover 44 is provided with an inner upward con
  • the accommodating portion 440 is arranged to increase the accommodating space of the material. After the material passes through the feeding passage 71, the material enters the accommodating portion 440 under the action of gravity, thereby ensuring sufficient material in the accommodating portion 440 and the material pushing portion of the pressing screw 2.
  • the 221 is initially pulverized, and since the accommodating space of the accommodating portion 440 is disposed in the direction of gravity, the material is conveyed, so that the feeding is more convenient, smooth, and the resistance is small.
  • the extrusion screw 2 includes the material pushing portion 221 and the pressing portion 222, a part of the pressing screw 2 is placed in the receiving portion 440 of the upper portion of the pressing chamber, and a part is placed in the pressing chamber body 43, so that the structure of the juicer is further It is reasonable to facilitate the installation, disassembly and cleaning of the extrusion screw 2, the press chamber upper cover 44 and the press chamber body 43.
  • the pressing chamber body 43 and the receiving portion 440 of the pressing chamber upper cover 44 are used together for accommodating the pressing screw 2, so that the depths of the pressing chamber body 43 and the receiving portion 440 are not too deep, and it is not easy to produce a cleaning dead angle.
  • the juice machine is easy to clean.
  • the side wall of the receiving portion 440 is provided with a feeding port 46 and a feeding passage 71 connected to the feeding port 46.
  • the feeding channel 71 includes an upper port 711 and a lower port 712, and the lower port 712 and the The feed ports 46 are connected.
  • the geometric centers of the two ports of the feed channel 71 are A and B, respectively, and the connection is AB.
  • the material and the central axis of the extrusion screw 2 have the same angle, which is equivalent to the oblique discharge, so that the material can quickly enter the accommodating portion 440 through the feeding passage 71 by its own gravity, and at the feeding port 46.
  • the downward direction of the material advancing portion 221 of the corresponding position is quickly introduced into the juicing gap formed by the pressing portion 222 of the extrusion screw 2 and the pressing chamber 4, and the rapid automatic feeding is easily achieved.
  • the inclined feeding channel 71 is placed relative to the vertically placed tube The length of the road is long, effectively preventing the human hand from reaching the feed passage too deep, so that the juicer has higher safety, simple structure and easy processing.
  • the material quickly falls into the lower port 712 and cuts into the propeller screw 223 to achieve rapid and efficient preliminary pulverization, and then the propeller 223 is rotated downward to quickly carry the initially pulverized material into the squeezing.
  • the gap between the pressing portion 222 and the pressing chamber 4 is subjected to secondary pulverization and squeezed juice to improve the juice extraction efficiency and juice yield of the juicer.
  • the impact force on the extrusion screw 2 is reduced in the axial and horizontal directions after the material enters the material propulsion portion 221 through the lower port of the feed passage 71.
  • the loss of the upper cover of the pressing chamber also makes the pressing force of the material in the spiral direction of the extrusion screw smaller, so that the torque of the motor becomes smaller, the motor load is effectively reduced, the feeding is smoother, and the motor is more stable and has a long service life. .
  • the material pushing portion 221 is used for guiding the material downward, and the material pushing portion 221 is disposed corresponding to the feeding port of the receiving portion 440, so that the material relies on its own gravity and the angle between the feeding channel and the vertical surface. And entering the receiving portion 440 of the pressing chamber upper cover 44, and the material pushing portion 221 of the pressing screw 2 located in the receiving portion 440 guides the material downward.
  • the material pushing portion 221 further includes a pushing screw 223 disposed on the screw body 22, and the screw body 22 at the material pushing portion 221 has a cylindrical shape, so that the material is more easily introduced into the pressing screw.
  • the material advancing portion 221 of the material 2 performs pre-pulverization of the material and has a good pulverizing effect, and the material is bitten by the propelling screw 223 and is quickly brought into the gap formed by the pressing portion 222 and the extrusion tube 3 under the action thereof. Extrusion and juicing are carried out to achieve rapid automatic feeding and the material is extruded out of the juice, which improves the juice extraction efficiency and juice yield of the juicer.
  • the feed passage 71 has a straight cylindrical shape, so that the corresponding equivalent diameter of the cross section of the feed inlet 46 is maximized, and can accommodate materials of different sizes, and the material is more easily entered along the inner wall of the feed passage 71.
  • the receiving portion 440 is pressed.
  • the upper end of the screw body 22 has a cylindrical shape, and the corresponding receiving portion 440 has a straight cylindrical shape, and a certain gap is provided between the material pushing portion 221 of the pressing screw 2 and the receiving portion 440, and the pressing screw 2 is rotating. During the process, there is no friction with the inner wall of the accommodating portion 440.
  • the inner wall of the accommodating portion 440 is provided with a pressing rib, and the pressing ribs block the preliminary pulverization of the material, so that the material is rotated by the pressing screw. 2
  • the pre-pushing screw 223 When the pre-pushing screw 223 is brought into preliminary pulverization, it does not rotate in the accommodating portion 440, but is bitten off along the advancing spiral 223 under the blocking action of the pressing rib, and then the downward rotation by the advancing spiral 223 is subjected to preliminary pulverization.
  • the material is quickly brought into the gap formed by the pressing portion 222 and the extrusion tube 3 to perform secondary pulverization and extrusion juice extraction.
  • the ratio of the height of the receiving portion 440 to the equivalent diameter of the receiving portion 440 is 4/5 to 13/5.
  • the ratio of the height of the accommodating portion 440 to the equivalent diameter is 32/23, the height of the accommodating portion is 64 mm, and the equivalent diameter of the accommodating portion is 46 mm, which is capable of accommodating the pressing screw 2 and the direction.
  • the material that is pushed forward is used to quickly squeeze out the juice, which improves the juice extraction efficiency of the juicer.
  • the ratio of the equivalent diameter of the inlet port 46 to the equivalent diameter of the receiving portion is 2/3 to 4/3, and the equivalent diameter of the inlet port 46 ranges from 40 mm to 45 mm, and the receiving portion 440
  • the equivalent diameter range is 41-46mm.
  • the equivalent diameter of the inlet port 46 is less than 40mm, although the safety requirements are met but the feed port is too small, the fruits and vegetables need to be cut into small pieces to pass through the feed channel. Juice extraction is not convenient for the user to operate, and the juice extraction efficiency is also reduced.
  • the equivalent diameter of the inlet port 46 is greater than 45 mm, it is necessary to add safety protection measures to achieve large-diameter feeding.
  • the ratio of the equivalent diameter of the feed port to the equivalent diameter of the receiving portion is 45/46.
  • the inlet port has an equivalent diameter of 45 mm.
  • the diameter of the upper port of the feed channel is also 45 mm, and the equivalent diameter of the receiving portion 440 is 46 mm, which not only meets the safety standard requirements, but also Fast feed can be achieved.
  • the upper end of the extrusion screw 2 is further provided with a top end surface that cooperates with the top wall of the receiving portion 440.
  • the top end surface is provided with an upper rotating shaft 210, and the center of the inner top wall of the receiving portion 440 is provided with a rotating plug 4400.
  • the rotary plug 4400 is provided with a rotary shaft hole 4401 for accommodating the upper rotary shaft 210. After the extrusion screw 2 is assembled, the upper rotary shaft 210 is inserted into the rotary shaft hole. In 4401, a radial clearance fit is formed with the rotating shaft hole 4401, and the rotating extrusion screw 2 is radially restrained during the operation of the juicer to prevent the extrusion screw 2 from being radially generated during the pressing process. The swing.
  • An upper end of the screw shaft 21 protrudes from an upper end surface of the extrusion screw 2 such that a rotation axis positioning step 211 is formed between the upper rotation shaft 210 and the extrusion screw 2, and the extrusion screw 2 passes
  • the rotating shaft positioning step 211 cooperates with the inner top wall of the receiving portion 440 to axially limit the rotating pressing screw 2 during the operation of the juicer, and the pressing screw 2 is along the spiral direction of the pushing screw 223.
  • the downward force is exerted on the material, and at the same time, the upward reaction force of the material on the extrusion screw 2 is performed.
  • the extrusion screw 2 is axially restrained by the top end surface and the top wall of the receiving portion 440.
  • the extrusion screw is prevented from axially moving due to the upward force of the material, and an effective pulverization gap is formed between the pressing portion 222 and the pressing chamber to squeeze the juice out of the material, and the pressed fruit and vegetable slag is prevented from entering the extrusion.
  • the slag blocking phenomenon occurs at the bottom of the pressing screw 2, and the fruit and vegetable slag is prevented from jacking up the extrusion screw, thereby forming protection for the upper cover of the pressing chamber, avoiding stress concentration and damaging the upper cover of the pressing chamber, and prolonging the service life of the juicer.
  • the arrangement of the rotating shaft positioning step reduces the contact area between the pressing screw 2 and the top wall of the receiving portion, thereby effectively reducing the friction between the pressing screw and the receiving portion, and reducing the juice extraction process. Wear on the extrusion screw and the upper cover of the press chamber.
  • the screw shaft 21 is made of metal, preferably stainless steel, so that the friction between the screw shaft and the receiving portion 440 is reduced and it is not easy to wear.
  • the lower end of the press chamber upper cover 44 is engaged with the upper end of the press chamber body 43, the inner side wall of the upper end of the press chamber body 43 is provided with a buckle, and the lower end of the press chamber upper cover 44 extends downward to form an annular surrounding edge, the ring
  • the side wall of the rim is provided with a card slot, and the buckle is screwed into the card slot to fix the press chamber upper cover 44 to the pressing chamber.
  • the press chamber upper cover 44 and the press chamber body 43 are screwed into the card slot by the snaps, so that the press chamber upper cover 44 and the press chamber body 43 are connected stably and reliably, and are easy to disassemble and clean.
  • the lower end of the press chamber upper cover 44 extends downward to form an annular rim.
  • the arrangement of the annular rim increases the mating area of the press chamber upper cover 44 and the press chamber body 43 to prevent the press chamber and the press chamber from being covered and squeezed.
  • the screw is matched to crush and pulverize the material, the radial swing occurs, and at the same time, the shaking of the whole machine during the working process of the juicer is reduced, so that the upper surface of the pressing chamber 44
  • the connection to the press chamber body 43 is more reliable and the life of the juicer component is longer.
  • angle a can be 35°, 40°, 50°, 55°, 60°.
  • the equivalent diameter of the feed port may be 40mm, 41mm, 42mm, 43mm, 44mm, and the equivalent diameter of the receiving portion is 41mm, 42mm, 43mm, 44mm, 45mm.
  • the extrusion screw body has a truncated cone shape which is large and small.
  • the feed channel is a curved tube or a straight elliptical tube or a curved elliptical tube.
  • top of the top wall of the receiving portion is provided with an upper rotating shaft
  • the upper end of the pressing screw is provided with a rotating shaft hole for accommodating the upper rotating shaft
  • the feed passage 71 includes a connecting section 713 and a feeding section 714, and the connecting section 713 and the feeding section 714 are both straight cylindrical.
  • the angle between the center line of the connecting section 713 and the vertical plane is a, 30° ⁇ a ⁇ 60°, one end of the connecting section 713 is connected with the feeding port 46, and the other end is smoothly connected with the feeding section 714.
  • the feed section 714 is vertically disposed, the upper port 711 of the feed section 714 is for dispensing material, and the other end is smoothly connected to the connecting section 713.
  • the feeding section 714 is vertically disposed such that the upper port 711 of the feeding section 714 is in a horizontal position, so that feeding from the vertical direction is more suitable for the user's operating habits, and the blanking is quick and smooth.
  • the feeding section 714 is smoothly connected with the connecting section 713, so that when the user inputs the material, the material smoothly enters the connecting section 713 after passing through the vertical feeding section 714, which is difficult to jam, and the feeding section 714 and the connecting section 713
  • the smooth connection also makes the juicer look more beautiful.
  • the material along the connecting section 713 of the feeding channel 71 smoothly passes through the feeding port 46 into the material pushing portion 221, and is quickly taken down by the pushing screw 223 into the gap formed by the pressing portion 222 and the pressing chamber 4 for extrusion and juice extraction. , improved juice extraction efficiency.
  • the angle between the center line of the connecting section 713 and the vertical plane is a, 30° ⁇ a ⁇ 60°.
  • a is less than 30°, although the material can be quickly blanked, the material reaches the lower port and the extrusion screw The center distance of 2 is relatively close, the rotation speed of the extrusion screw 2 is small, and the torque tolerated is large, which is not conducive to material biting and pre-grinding.
  • a is greater than 60°, the connecting section 713 of the feed channel 71 Too flat, the friction of the inner wall of the material connecting section is large, and the material is easily caught at the joint of the feeding section 714 and the connecting section 713, which is disadvantageous for rapid feeding and reduces the juice extraction efficiency.
  • a 45°, at which time the material is most easily and quickly passed through the connecting section and is cut into the advancement spiral 223 for pre-pulverization and the pulverization effect is good.
  • the feed channel comprises a connecting section and a feeding section
  • the connecting section and the feeding section are both straight cylindrical.
  • the angle between the center line of the connecting section and the vertical plane is a, 30° ⁇ a ⁇ 60°, one end of the connecting section is connected with the feeding port, and the other end is smoothly connected with the feeding section.
  • the feed section is vertically disposed, the upper port of the feed section is used to feed the material, and the other end is smoothly connected to the connecting section.
  • the feeding section is vertically arranged such that the upper port of the feeding section is in a horizontal position, so that feeding from the vertical direction is more suitable for the user's operating habits, and the blanking is quick and smooth.
  • the feeding section is smoothly connected with the connecting section, so that when the user inputs the material, the material smoothly enters the connecting section after passing through the vertical feeding section, and is difficult to jam, and the feeding section and the connecting section are smoothly connected to also make the juice.
  • the shape of the machine is more beautiful.
  • the material along the connecting section of the feeding channel smoothly passes through the feeding port and enters the material pushing part, and is pushed into the gap formed by the pressing part and the pressing cavity by the pushing screw to squeeze and juice, thereby improving the juice extraction efficiency.
  • the angle between the center line of the connecting section and the vertical plane is a, 30° ⁇ a ⁇ 60°.
  • a is less than 30°, although the material can be quickly blanked, the material reaches the lower port and the extrusion screw The center distance is relatively close, the rotation speed of the extrusion screw is small, and the torque tolerated is large, which is not conducive to material biting and pre-grinding.
  • a is greater than 60°, the connecting section of the feed channel is too gentle, and the friction of the inner wall of the material connecting section is large, and the material is easily caught at the joint of the feeding section and the connecting section, which is disadvantageous for rapid feeding and reduced juice extraction. effectiveness.
  • a 45°, at which time the material is most easily and quickly passed through the connecting section and just cut into the propeller spiral for pre-pulverization and the pulverizing effect is good.
  • the inlet port has an equivalent diameter ranging from 40 mm to 45 mm, the receiving portion has a straight cylindrical shape, and the equivalent diameter of the receiving portion ranges from 41 to 46 mm, when the equivalent diameter of the inlet port is less than 40 mm, although
  • the equivalent diameter of the inlet port is less than 40 mm, although
  • the fruits and vegetables need to be cut into small pieces to be juiced through the feeding channel, which is inconvenient for the user to operate and reduces the juice extraction efficiency.
  • the equivalent diameter of the mouth is greater than 45mm, it is necessary to add safety protection measures to achieve large-diameter feeding.
  • the equivalent diameter of the feed port is 45 mm, and correspondingly, the diameter of the upper port of the feed channel is also 45 mm, and the equivalent diameter of the receiving portion is 46 mm, which not only satisfies the safety regulations. Standard requirements, and can achieve fast feeding.
  • the finger does not touch the rotating extrusion screw due to the limitation of the feeding diameter, thereby avoiding the occurrence of mechanical danger and ensuring the safety of the user using the juicer.
  • the receiving portion has a shape of a cone that is small and large.
  • the accommodating portion has a large and small cone shape, so that a certain gap is formed between the material pushing portion of the extrusion screw and the accommodating portion, and the pressing screw is rotated. There is no friction with the inner wall of the housing.
  • the accommodating portion has a large and small cone shape, so that the material has sufficient accommodating space, and the accommodating space is arranged in the direction of gravity, which is more favorable for accommodating and unloading materials, and is accommodated when the material enters the material propulsion portion.
  • the inner wall of the part is provided with pressing ribs, and the pressing ribs block the preliminary pulverization of the material, so that the material is rotated by the rotating extrusion screw into the propeller spiral for preliminary pulverization, and does not rotate in the accommodating portion, but in the pressing rib Under the blocking action, the advancing spiral is bitten off, and then the pre-pulverized material is quickly rotated by the propelling spiral to be brought into the gap formed by the pressing portion and the pressing chamber for secondary pulverization and extrusion juicing.
  • a machine base 1 As a tenth embodiment of the quick-automatic feeding juicer of the present invention, as shown in FIG. 16, a machine base 1, a motor (not shown) disposed in the machine base, and an extrusion screw 2 are provided.
  • Pressing assembly press assembly 7 with extrusion screw 2 said press chamber is mounted on a machine base, said press assembly comprising a press chamber 4, said press chamber 4 having a juice outlet and a slag outlet
  • the extrusion screw 2 is installed in a press chamber, and the extrusion screw 2 includes a material pushing portion 221 and a pressing portion 222, wherein the pressing chamber 4 includes an upper pressing chamber 47 for accommodating a material advancing portion and housing
  • the lower press chamber 48 of the abrasive portion is detachably connected, the upper press chamber 47 including an upper press chamber body 470 and a press chamber upper cover 471, the feed port 46 Ratio of the equivalent diameter to the equivalent diameter of the upper press chamber body 470 It is 2/3 to 4/3, which not only makes the feed
  • the propulsion spiral When the equivalent diameter of the feed port is too small, the demand for whole fruit juice cannot be fully satisfied. When the equivalent diameter of the feed port is too large, the material is easily caught in the upper press chamber after passing through the lower port, and cannot enter the advancement. The spiral is juiced and the diameter of the feed channel is too large to affect the overall appearance of the juicer.
  • the upper press chamber 47 and the lower press chamber 48 are detachably connected.
  • the advantage of this arrangement is that the structure of the juicer is more reasonable, and the disassembly and cleaning of the extrusion screw 2, the upper press chamber 47 and the lower press chamber 48 are facilitated.
  • the upper press chamber 47 and the lower press chamber 48 are used together to accommodate the extrusion screw 2, so that the depths of the upper press chamber 47 and the lower press chamber 48 are not too deep, and the cleaning dead angle is not easily generated, so that the juicer is easy to clean.
  • the pressing screw 2 is placed in the lower pressing chamber 48.
  • the pressing screw 2 can be easily loaded into the lower pressing chamber 48,
  • the upper pressing chamber 47 can not only close the upper port of the lower pressing chamber 48, but also separate the pressing screw 2 from the outside, thereby ensuring the safety of the user using the juicer, and at the same time, can accommodate the material pushing portion 221 of the pressing screw, increasing The material accommodating space, the material enters the upper press chamber body 470 under the action of gravity through the feeding passage, and ensures that sufficient material is matched with the material pushing portion 221 of the extrusion screw 2 in the upper pressing chamber body 470 for preliminary pulverization. Since the receiving space of the upper pressing chamber 47 is arranged in the direction of gravity, the material transportation is facilitated, so that the feeding is more convenient, smooth and the resistance is small.
  • the angle a between the line connecting the geometric centers of the two ports of the feed channel 71 and the vertical plane satisfies 30° ⁇ a ⁇ 60°.
  • the material and the central axis of the extrusion screw 2 have the same angle, which is equivalent to the oblique discharge, so that the material can quickly enter the upper press chamber body 470 through the feed channel 71 by its own gravity, and is fed in.
  • the downward direction of the material advancing portion 221 at the corresponding position of the mouth 46 is quickly introduced into the juicing gap formed by the pressing portion 222 of the extrusion screw 2 and the lower pressing chamber 48 for easy automatic feeding. .
  • the feed port 46 is disposed on the side wall of the upper press chamber body 470, the size and position of the feed port diameter are not affected by the diameter of the extrusion screw 2 and the upper press chamber 47, and the large-diameter feeding can be easily realized.
  • a large diameter since the line connecting the geometric centers of the two ports of the feed passage 71 forms an angle a with the vertical plane, the impact force of the material on the extrusion screw 2 is decomposed into an axial direction and a horizontal direction, and therefore, the material The pressing force in the spiral direction of the extrusion screw 2 becomes small, so that the motor torque becomes small, the motor load is effectively reduced, the feed is smoother, the motor is stable, and the life is long.
  • the material pushing portion 221 of the extrusion screw 2 guides the material downward, and the material pushing portion 221 is a pushing screw 223 disposed on the body of the pressing screw.
  • the pushing screw 223 bites the material to perform preliminary pulverization, and then pushes the material along the pushing screw 223.
  • the juice is quickly squeezed into the gap formed by the pressing portion 222 and the lower pressing chamber 48.
  • the ratio of the pitch of the propeller screw 223 to the equivalent diameter of the feed port is 1/2 to 3/2, and when the ratio of the pitch of the propeller screw 223 to the equivalent diameter of the feed port is less than 1/2, the material passes through the feed passage.
  • the advancement spiral cannot be smoothly entered, and the pitch is relatively small so that the material cannot be quickly brought into the pressing portion 222, which affects the juice extraction efficiency.
  • the ratio is greater than 3/2, the material is relatively small with respect to the pitch, and the material is not easily bitten, and the purpose of pre-grinding cannot be achieved.
  • the ratio of the pitch of the propulsion screw to the equivalent diameter of the feed port is 1/1, the pitch of the propeller screw 223 is 45 mm, and the equivalent diameter of the feed port is 45 mm.
  • the advancement spiral 223 can be smoothly entered, and the propeller screw 223 is bitten and pushed along the advancement spiral into the gap formed by the pressing portion 222 and the lower press chamber 48 to perform squeeze juice extraction to achieve quick juice extraction.
  • the feeding channel 71 has a straight cylindrical shape, so that the corresponding feeding port cross-section is maximized, can adapt to different sizes of materials, realize large-diameter feeding, and the material is more easily along the feeding channel.
  • the inner wall of the 71 enters the upper press chamber body 470 for pressing.
  • the screw body 22 has a cylindrical shape or a large truncated cone shape, so that the material is more easily introduced into the material propulsion portion of the extrusion screw, and the material is initially pulverized and the pulverization effect is good.
  • the material pushing portion is connected with the extrusion grinding portion, and the pushing screw extends from the upper end of the screw body 22 to the lower end of the pressing portion 222, so that the feeding of the juicer is smoother, and the material is bitten by the pushing screw 223 and is Under the action, it is quickly brought into the gap formed by the pressing portion 222 and the lower pressing chamber for extrusion and juice extraction, thereby realizing rapid automatic feeding and causing the material to be squeezed out of the juice, thereby improving the juice extraction efficiency and the juice yield of the juicer.
  • the equivalent diameter of the inlet port 46 ranges from 40 mm to 45 mm, and the equivalent diameter of the upper press chamber body 470 ranges from 41 to 46 mm.
  • the equivalent diameter of the inlet port 46 is less than 40 mm, although the safety is satisfied
  • the feed port is too small, the fruit and vegetable need to be cut into small pieces to be juiced through the feed channel 71, which is inconvenient for the user to operate and reduces the juice extraction efficiency.
  • the equivalent diameter of the inlet port 46 is greater than 45 mm, it is necessary to add safety protection measures to achieve large-diameter feeding.
  • the ratio of the equivalent diameter of the feed port 46 to the equivalent diameter of the upper press chamber body 470 is 45/46.
  • the inlet port 46 has an equivalent diameter of 45 mm.
  • the diameter of the upper port of the feed channel is also 45 mm, and the equivalent diameter of the upper press chamber body 470 is 46 mm, which not only meets the safety standards. Required, and can achieve fast feeding.
  • the finger does not touch the rotating extrusion screw 2 due to the limitation of the feeding diameter, thereby avoiding the occurrence of mechanical danger and ensuring the safety of the user using the juicer.
  • the material quickly falls into the lower port and cuts into the propeller spiral to achieve rapid and efficient preliminary pulverization, and then the propeller 223 is rotated downward to quickly bring the material that has been initially pulverized into the squeeze.
  • the gap formed by the pressing portion 222 and the lower pressing chamber 48 is pulverized and squeezed to increase the juice extraction efficiency and juice yield of the juicer. Not only optimizes the overall appearance of the juicer, but also optimizes the impact of the impact force on the extrusion screw in the axial and horizontal directions when the material enters the material propulsion section through the lower port of the feed channel.
  • the loss of the pressing chamber is small, and the pressing force of the material on the spiral direction of the extrusion screw becomes smaller, so that the motor torque becomes smaller, the motor load is effectively reduced, the feeding is smoother, and the motor is more stable and has a long service life. .
  • the lower end of the upper press chamber 47 is provided with an annular rim, and the side wall of the annular rim is provided with a card
  • the inner side wall of the upper end of the lower press chamber 48 is provided with a buckle, and the buckle is screwed into the card slot, so that the upper press chamber 47 and the lower press chamber 48 are connected stably and reliably, and are easy to disassemble and clean.
  • the lower end of the upper press chamber 47 is provided with an annular rim, and the arrangement of the annular rim increases the mating area of the upper press chamber and the lower press chamber, preventing the upper press chamber 47 and the lower press chamber 48 from cooperating with the extrusion screw 2.
  • the radial oscillating occurs when pulverizing the material and extruding the juice, and also reduces the shaking of the whole machine during the working process of the juicer, so that the connection between the upper pressing chamber 47 and the lower pressing chamber 48 is more reliable, and the service life of the juice extracting component Longer.
  • the upper end of the extrusion screw 2 is further provided with a top end surface which cooperates with the top wall of the upper press chamber body 470, and the top end surface is provided with an upper rotating shaft 43, and the top surface of the upper pressing chamber body 470 is provided at the center of the top wall
  • the upper rotating shaft 43 is inserted into the rotating shaft hole 24 and radially matched with the rotating shaft hole, during the operation of the juicer
  • the rotating extrusion screw 2 is radially restrained to prevent radial sway of the extrusion screw 2 during the pressing process.
  • the top end surface of the extrusion screw 2 cooperates with the top wall of the upper press chamber body 470, and axially limits the rotating extrusion screw 2 during the operation of the juicer, and the spiral of the extrusion screw 2 along the advancement spiral 223
  • the direction exerts a downward force on the material, and is subjected to an upward reaction force of the material on the extrusion screw 2, at which time the extrusion screw 2 is axially engaged with the top wall of the upper press chamber body 470 by the top end surface of the extrusion screw 2 Limiting, preventing the extrusion screw from axially moving due to the upward force of the material, ensuring an effective comminution gap between the pressing portion 222 and the pressing chamber to squeeze the juice out of the material, and avoiding the pressed fruits and vegetables
  • the slag enters the bottom of the extrusion screw 2 to cause slag blocking, and also avoids the fruit and vegetable slag lifting the extrusion screw upward, thereby forming protection for the upper pressing chamber, avoiding stress concentration and
  • the arrangement of the top end surface reduces the contact area between the extrusion screw 2 and the top wall of the upper press chamber body 470, thereby effectively reducing the friction between the extrusion screw and the upper press chamber body, and reducing the juice extraction process. Wear of the extrusion screw and the upper press chamber.
  • angle a can be 35°, 40°, 50°, 55°, 60°.
  • the extrusion screw body has a truncated cone shape that is small and large.
  • the feed channel is a straight cylinder or a curved tube or a straight elliptical tube or a curved elliptical tube.
  • the upper pressing wall of the upper pressing chamber body is provided with an upper rotating shaft, and the upper end of the pressing screw is provided with a rotating shaft hole for accommodating the upper rotating shaft.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Food-Manufacturing Devices (AREA)

Abstract

一种能够快速自动进料的挤压式榨汁机,该榨汁机包括机座(1)、设置在机座(1)内的电机(6)和驱动单元、挤压螺杆(2)、与挤压螺杆(2)配合挤压物料的压榨组件、进料组件(7),压榨组件包括压榨腔(4),压榨腔(4)侧壁设置进料口(46),进料组件(7)包括与该进料口(46)连通的进料通道(71),该榨汁机还包括将物料向下引导的物料推进部(221),物料推进部(221)对应压榨腔(4)的进料口(46)设置,该结构不但能够实现快速自动进料而且可以轻松实现大口径进料。

Description

一种快速自动进料的挤压式榨汁机
本申请要求于2014年4月24日提交中国专利局、申请号为201410167695.2、发明名称为“一种快速自动进料的挤压式榨汁机”的中国专利申请,于2015年3月18日提交中国专利局、申请号为201520152370.7、发明名称为“一种立式螺杆挤压榨汁机”的中国专利申请,及于2015年3月18日提交中国专利局、申请号为201510117862.7、发明名称为“一种立式螺杆挤压榨汁机”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本发明涉及一种食品加工机,特别是一种家用挤压式榨汁机。
背景技术
现有立式挤压式榨汁机有二类:
第一类是专利号CN200780001269.X公开的一种榨汁机,包括盖、外壳、螺杆、与螺杆配合的网孔筒、旋转刷与驱动单元,其盖的一侧设入料端口,该种榨汁机利用液体向下流动的特性,解决了不同浓淡的果汁的榨取问题,同时由于机座设置在底部,机器的稳定性好。但是,该方案的入料口设置在螺杆上方,物料进入外壳后,是落在螺杆的螺旋上方的,不容易进料,同时物料如果落入接近轴心位置,由于轴心位置转速为零,也使得进料较慢,而且也会造成物料堆积,影响下一步的挤压粉碎,另外,该结构较难实现大口径入料。
第二类是专利号201310175466.0的方案公开的一种采用入料口底部区域以偏置方式位于一个直径与所述压榨处理部位的直径相对应且以螺旋的中心轴为圆心的圆的半圆区域内,即入料口偏置实现口径做大到至少40mm以上。该方案虽然解决了物料落入轴心的问题,及在一定程度上解决了入料口径问题,但是需要在盖体底部设置凹陷,形状不规则, 即入料口口部尺寸到底部尺寸是由大变小的,其缺陷是只适用于球形物料榨汁,如苹果、番茄等,对于较粗的胡萝卜、黄瓜等条形物料的榨汁容易卡料,对物料的多样性适应较差,而且加工难度大,同时由于其入料口仍然是设置在螺杆上方,虽然入料顺畅度有所缓解,但仍然无法解决自动进料问题。
因此,无论是上述第一类小口径立式螺旋挤压榨汁机,还是上述第二类可以实现大口径进料的立式螺旋挤压榨汁机,其进料口都设置在螺杆上方,即使偏心设置,但是由于空间有限,物料仍然有距离螺杆中心较近的点,部分物料还是不易被螺旋咬入,导致进料缓慢,加工效率偏低;而且其螺杆主要是依靠切料筋条的径向力来切断物料,产生较大的扭矩,加大电机的工作负载,仍然产生容易卡料问题。
发明内容
为了解决上述技术问题,本发明提供一种能够快速自动进料的挤压式榨汁机,该榨汁机结构不但能够实现快速自动进料而且可以轻松实现大口径进料。
本发明是通过以下具体技术方案实现的:
一种快速自动进料的挤压式榨汁机,包括机座、设置在机座内的电机和驱动单元、挤压螺杆、与挤压螺杆配合挤压物料的压榨组件、及进料组件,所述压榨组件安装在机座上,所述压榨组件包括压榨腔,压榨腔上设有出汁口和出渣口,所述挤压螺杆包括螺杆轴和螺杆本体,螺杆本体包括挤压部,所述挤压部上设有挤压螺旋,所述压榨腔套在挤压螺杆外,电机通过传动机构与螺杆轴动力连接,其特征在于:所述压榨腔上设有进料口,所述螺杆本体还包括将物料向下引导的物料推进部,所述物料推进部对应进料口设置,所述进料组件包括与所述进料口连接的进料通道,所述进料通道两端口的几何中心的连线与竖直平面的夹角为a,0°≤a≤80°。
进一步的,所述进料通道为直圆管,所述a满足30°≤a≤60°。
进一步的,压榨腔包括压榨腔本体、压榨腔上盖,所述进料口设置在压榨腔本体的上部。
所述压榨腔还可以采用如下结构:所述压榨腔包括压榨腔本体、压榨腔上盖,所述压榨腔上盖设有向上凸出并用于容纳挤压螺杆上部的容纳部,所述进料口及与进料口连接的所述进料通道设置在所述容纳部的侧壁上,所述物料推进部对应容纳部的进料口设置,所述进料口的等效直径与容纳部的等效直径的比值为2/3至4/3。进一步的,所述压榨腔还包括压榨腔下盖,所述压榨腔下盖与压榨腔本体合为一体结构,出渣口设置在所述压榨腔下盖的底部,所述压榨腔下盖上设有排汁通道,所述出汁口设置在压榨腔本体的下端,排汁通道与出汁口连通。
或者,所述压榨腔还可以采用如下结构:所述压榨腔包括容纳物料推进部的上压榨腔和容纳挤压部的下压榨腔,所述上压榨腔和下压榨腔可拆卸连接,所述上压榨腔包括上压榨腔本体和压榨腔上盖,所述进料口及与进料口连接的所述进料通道设置在所述上压榨腔本体的侧壁上,所述物料推进部对应上压榨腔本体的进料口设置,所述进料口的等效直径与上压榨腔本体的等效直径的比值为2/3至4/3。进一步的,所述压榨腔上盖与上压榨腔本体合为一体结构,所述压榨腔还包括压榨腔下盖,出渣口设置在所述压榨腔下盖的底部,所述压榨腔下盖上设有排汁通道,所述出汁口设置在下压榨腔的下端,排汁通道与出汁口连通。
进一步的,所述物料推进部是设置在螺杆本体上的推进螺旋,所述推进螺旋的螺距与进料口的等效直径的比值为1/2至3/2。
进一步的,所述进料通道包括上端口和下端口,下端口与压榨腔本体上的进料口连接,上端口设有进料通道盖。
进一步的,所述进料组件还包括辅助进料口,所述辅助进料口设置在进料通道盖上,所述辅助进料口的直径为φ,φ≤45mm。或者所述辅助进料口设置在压榨腔上盖上,所述辅助进料口的直径为φ,φ≤45mm。
进一步的,所述压榨组件还包括挤压筒,所述挤压筒设置在压榨腔本体内,挤压筒内壁上设有与挤压螺旋配合的挤压筋条。
进一步的,所述压榨组件还包括过滤部,所述过滤部为设置在挤压筒上的过滤网孔或过滤栅条。
本发明中,所述“进料口的等效直径”是指进料口的最大内切圆直径;所述“上压榨腔本体的等效直径”是指上压榨腔本体的最大内切圆直径。所述“容纳部的等效直径”是指容纳部的最大内切圆直径。
本发明的有益效果是:
由于本发明将进料口及进料通道设置在压榨腔上,所述物料推进部对应压榨腔的进料口设置,使得物料依靠自身的重力能够很快经进料通道直接进入压榨腔内,并在进料口对应位置的物料推进部的向下导引作用下快速带入挤压螺旋与压榨腔形成的间隙内进行挤压,轻松实现快速自动进料。由于进料通道两端口的中心连线与竖直平面设有一夹角a,所述0°≤a≤80°,使得物料和螺杆中心轴成同样的夹角,则物料依靠自身重力及进料通道与竖直面的夹角作用下,更容易自动进入压榨腔本体及进料口处对应设置的挤压螺杆的物料推进部,而且由于此夹角a的存在,物料对挤压螺杆的冲击力被分解为轴向和水平方向,因此,物料对螺杆的螺旋方向的挤压力变小,使得电机扭矩变小,有效降低了电机负载,不但进料更顺畅,而且电机稳定寿命长。同时,物料被推进螺旋咬断,并在其作用下,迅速被带入挤压螺旋和压榨腔本体的间隙内,使得物料被挤压出汁。
另外,由于进料口设置在压榨腔上,则进料口径的大小及位置不必受螺杆及压榨腔上盖的尺寸影响,可以轻松实现大口径入料,同时当采用大口径时,由于进料通道两端口的几何中心连线与竖直平面呈夹角a,所述0°≤a≤80°,相当于斜向放料,能有效防止人的手伸入进料通道过深,同时使得进料通道相对于竖直放置的管道变长,产品的安全性更高,而且该产品结构简单,易加工成型。当a大于80°时,进料通道过于平缓,物料与进料通道的摩擦力较大,不利于快速进料,降低了榨汁效率。
当所述进料通道为直圆管,所述a满足30°≤a≤60°时,自动进 料效果更佳,电机负载更小且更加稳定。所述进料通道设置在压榨腔的上部,更有利于进料和压榨。当a小于30°时,虽然能实现快速落料,但物料到达下端口时与挤压螺杆的中心距离较近,挤压螺杆的转速较小,承受的扭矩较大,不利于物料的咬入和初步粉碎。
所述进料组件还包括辅助进料口。所述进料通道的口部还设有进料通道盖,所述辅助进料口设置在进料通道盖上,所述辅助进料口的直径为φ,φ≤45mm;或者所述辅助进料口设置在压榨腔上盖上,所述辅助进料口的直径为φ,φ≤45mm。这样,不但满足了安规对于口径尺寸的要求,而且可以实现随时加料,对于较大物料,我们通过进料通道放入,而后合上进料通道盖,开机榨汁,然后将较小物料通过设置在进料通道盖或者压榨腔上盖的辅助进料口加入,而不必开盖停机,对于制作不同大小物料的混合果汁,非常方便实用。而对于挤压较硬的物料比如胡萝卜、土豆、红薯时,可以将较硬物料从压榨腔上盖的辅助进料口加入,采用此种结构不但使得挤压出汁更充分,而且榨出的土豆泥、胡萝卜泥、红薯泥更细腻,方便顾客将其作为食物配料使用。
而当用来挤压坚果类物料比如核桃、花生等物料与水果混合制作内含坚果颗粒的果汁时,可以使用不设过滤网的挤压筒与挤压螺杆配合制作。将坚果从进料通道盖上的辅助进料口加入,同时调节挤压间隙,可以不必停机直接压榨,能够压榨出满足颗粒感的坚果颗粒,而后将榨出的核桃颗粒、花生颗粒等放入挤压出的果汁杯内,方便制作混合饮料。另外也可以用此挤压筒和挤压螺杆配合挤压的结构制作含果粒的冰激凌。
所述物料推进部是设置在螺杆本体上的推进螺旋,挤压螺杆的物料推进部将物料向下导引,推进螺旋将物料咬断进行初步粉碎后沿推进螺旋将物料快速带入挤压研磨部与下压榨腔形成的间隙内进行挤压榨汁。推进螺旋的螺距与进料口的等效直径的比值为1/2至3/2,当物料通过进料通道后能够顺利进入推进螺旋,被推进螺旋咬断并沿推进螺旋向下被带入挤压螺旋与压榨腔形成的间隙内进行挤压榨汁,实现快速榨汁。 当推进螺旋的螺距与进料口的等效直径比值小于1/2时,物料通过进料通道后不能够顺利进入推进螺旋,而且螺距相对较小使得物料无法被快速带入到挤压螺旋,影响榨汁效率。当比值大于3/2时,物料相对于螺距较小,物料不易被咬断,不能达到预粉碎的目的。
附图说明
下面结合附图对本发明的具体实施方式作进一步详细的说明。
图1为本发明所述快速自动进料榨汁机的第一实施例的结构图;
图2为图1中进料通道及压榨腔的结构示意图;
图3为图1中挤压筒的结构示意图;
图4为图1中挤压螺杆的结构示意图;
图5为本发明所述快速自动进料榨汁机的第二实施例的结构图;
图6为图5中挤压筒的结构示意图;
图7为本发明所述快速自动进料榨汁机的第三实施例的结构图;
图8为图7中挤压筒及壁刷组件安装在一起的结构示意图;
图9为本发明所述快速自动进料榨汁机的第四实施例的进料通道和压榨腔的示意图;
图10为本发明所述快速自动进料榨汁机的第四实施例的挤压筒的结构图;
图11为本发明所述快速自动进料榨汁机的第五实施例的进料通道和压榨腔示意图;
图12为本发明所述快速自动进料榨汁机的第六实施例的结构示意图;
图13为图12中挤压螺杆的结构示意图;
图14为图12中挤压螺杆的替代方案结构示意图;
图15为本发明所述快速自动进料榨汁机的第七实施例的结构示意图;
图16为本发明所述快速自动进料榨汁机的第十实施例的结构示意 图;
附图标号:
1、机座;2、挤压螺杆;21、螺杆轴;210、上旋转轴;211、旋转轴定位台阶;22、螺杆本体;221、物料推进部;222、挤压部;223、推进螺旋;224、挤压螺旋;3、挤压筒;31、挤压筋条;4、压榨腔;41、出汁口;42、出渣口;43、压榨腔本体;431、上口;432、下口;44、压榨腔上盖;440、容纳部;4400、旋转塞;4401、旋转轴孔;441、定位台;4410、旋转轴孔;45、压榨腔下盖;451、排汁通道;46、进料口;47、上压榨腔;470、上压榨腔本体;471压榨腔上盖;48、下压榨腔;5、过滤部;51、过滤网孔;52、过滤栅条;6、电机;7、进料组件;71、进料通道;711、上端口;712、下端口;713、连接段;714、进料段;72、进料通道盖;73、辅助进料口;8、旋转壁刷组件;81、壁刷架;82、软性壁刷;10、物料。
具体实施方式
如图1至16所示的快速自动进料的挤压式榨汁机,包括机座1、设置在机座1内的电机6和驱动单元(图中未示出)、挤压螺杆2、与挤压螺杆2配合挤压物料的压榨组件、进料组件7,所述压榨组件安装在机座1上,所述压榨组件包括压榨腔4,压榨腔4上设有出汁口41和出渣口42,所述挤压螺杆2包括螺杆轴21和螺杆本体22,螺杆本体22包括具有将物料向下导引的物料推进部221和挤压部222,所述物料推进部221上设有推进螺旋223,所述挤压部222上设有挤压螺旋224,所述压榨腔4套在挤压螺杆2外,电机6通过传动机构(图中未示出)与螺杆轴21动力连接,所述压榨腔4上设有进料口46,进料组件7包括与进料口连通的进料通道71,所述进料通道71包括上端口711和下端口712,所述物料推进部221对应压榨腔4上的进料口46设置,所述进料通道71两端口的几何中心分别为A和B,其连线为AB,AB与竖直平面的夹角为a,0°≤a≤80°。
由于本发明将进料口46及进料通道71设置在压榨腔4上,所述物料推进部221对应进料口46设置,使得物料依靠自身的重力能够很快经进料通道71直接进入压榨腔4内,并在进料口对应位置的物料推进部221的导引作用下快速带入挤压螺旋224与压榨腔4形成的间隙内进行挤压,轻松实现快速自动进料。由于进料通道两端口的中心连线与竖直平面的夹角a的范围为0°≤a≤80°,使得物料和螺杆中心轴成同样的夹角,则在进料通道与竖直面的夹角作用下,物料10依靠自身重力更容易自动进入压榨腔4及进料口46处对应设置的挤压螺杆2的物料推进部221,物料对挤压螺杆冲击力被分解为轴向和水平方向,使得物料10对挤压螺杆2的挤压螺旋224方向的挤压力变小,使得电机扭矩变小,有效降低了电机负载,同时物料被推进螺旋223咬断,并被迅速带入挤压螺旋与压榨腔的间隙,迅速轻松挤压出汁。因此该结构不但进料快速顺畅,而且电机稳定寿命长。
下面将上述快速自动进料的挤压式榨汁机通过具体实施方式详细说明。
实施例一:
作为本发明所述快速自动进料的榨汁机的第一实施例,如图1、图2、图3和图4所示,包括机座1、设置在机座1内的电机6和驱动单元(图中未示出)、挤压螺杆2、与挤压螺杆2配合挤压物料的压榨组件、进料组件7,所述压榨组件安装在机座1上,所述压榨组件包括压榨腔4,压榨腔4上设有出汁口41和出渣口42,所述挤压螺杆2包括螺杆轴21和螺杆本体22,螺杆本体22包括对物料具有向下导引作用的物料推进部221和挤压部222,所述物料推进部221上设有推进螺旋223,所述挤压部222上设有挤压螺旋224,所述压榨腔4套在挤压螺杆2外,压榨腔4包括压榨腔本体43、压榨腔上盖44和压榨腔下盖45,电机6通过传动机构(图中未示出)与螺杆轴21动力连接。所述压榨腔上盖44具有向压榨腔4内部凸出的定位台441,所述定位台441中心设置旋转轴孔4410,所述螺杆轴21上端具有上旋转轴210,所述上旋转轴210可插入 所述旋转轴孔4410内,所述定位台441可对所述挤压螺杆2进行限位。
本实施例中,所述压榨腔本体43为中空的圆柱体,在压榨腔本体43的侧壁上设有进料口46,所述进料口46位于压榨腔本体43的上部,与所述进料口46连接的进料通道71为圆形直管,清洗更方便,所述进料通道71包括上端口711和下端口712,下端口712与压榨腔本体上的进料口46连接,所述进料通道71的内径为45mm,所述进料通道71的两端口的几何中心连线AB与竖直平面的夹角a为60°,此角度保证了物料沿着进料通道向下运动的顺畅,保证了顺利进料。同时所述进料通道的内径为45mm,满足了安规对于口径尺寸的要求,保证了顾客的人身安全。本实施例中的物料推进部221上设有推进螺旋223,所述推进螺旋223沿着挤压螺旋224旋向设置,推进螺旋223的上端对应进料口46设置,下端向下延伸至挤压螺旋224。由于进料通道与竖直平面也即压榨腔本体具有一定的夹角a,因此,在物料自身重力及此夹角的作用下,物料能够快速进入压榨腔本体内,并与推进螺旋223的上部接触,或者直接进入推进螺旋223内,在推进螺旋223的向下导引作用下,先被推进螺旋咬断或者切成小块,同时自动快速向下运动直至进入挤压螺旋和压榨腔的挤压间隙,从而实现了快速榨汁。
如图1和图3所示,所述压榨组件还包括挤压筒3,所述挤压筒3活动设置在压榨腔本体43内,所述挤压筒3为环壁封闭的筒状,挤压筒3内壁上设有与挤压螺旋223配合对物料进行压榨的挤压筋条31,所述挤压筋条31设置为多个,且沿所述挤压筒3轴线中心对称设置。挤压筒活动设置,使得挤压筒的拆卸和清洗变得简便。同时由于设置了挤压筒,压榨腔本体只是起到了集汁的作用,采用挤压筒和挤压螺杆进行挤压出汁,压榨腔本体不直接和挤压螺杆发生作用受力小,因此保证了压榨腔的使用寿命,同时由于挤压筋条设置在挤压筒上,则保证了压榨腔的清洗更容易。
不设过滤网的挤压筒与挤压螺杆配合可以制作含颗粒或者果粒的果汁或者冰激凌等。而当用来挤压坚果类物料比如核桃、花生等物料与水 果混合制作内含坚果颗粒的果汁时,将坚果或者小块水果从进料通道盖上端口71加入,同时调节挤压间隙大一些,可以不必停机直接压榨,能够压榨出满足颗粒感的坚果颗粒,由于未设置过滤网,故果渣从出渣口挤出,而后将榨出的核桃颗粒、花生颗粒等放入挤压出的果汁杯内,方便制作含颗粒的混合饮料。由于挤压筒上未设过滤部,此种结构更适合制作果泥、果泥果粒混合物、蔬菜泥、冰激凌等及坚果类食品的混合物。
当然,该榨汁机的挤压筒也可以和压榨腔合为一体结构,即在压榨腔本体内壁上设置挤压筋条,在压榨腔本体的侧壁上设置出汁口,在出汁口设置过滤网,在压榨腔下盖上设置出渣口。此种结构虽然过滤效果及压榨腔的清洗难易程度较前述方案差一点,但是该种方案减少了一个配件,减少了一个拆卸和清洗步骤。这种不脱离本实施例的简单结构变化,也在本发明的保护范围内,这里不再一一举例。
如图2所示,所述压榨腔本体43的内径为45mm,所述压榨腔本体43包括上口431和下口432,所述压榨腔本体的上口431处设有压榨腔上盖44,下口432处设有压榨腔下盖45,所述压榨腔上盖44和压榨腔下盖45分别活动安装于压榨腔本体43的上口431和下口432处,本实施例中,所述压榨腔上盖44和压榨腔下盖45分别是通过螺纹连接方式活动安装在压榨腔本体43的上口431和下口432上的。由于压榨腔上盖44和压榨腔下盖45分别活动安装于压榨腔本体上,方便了挤压螺杆的拆卸,也方便了压榨腔及挤压螺杆的清洗,使得清洗更彻底。所述出渣口42设置在所述压榨腔下盖45的底部,所述压榨腔下盖45上设有排汁通道451,所述出汁口41设置在压榨腔本体43的下端,排汁通道451与出汁口41连通,使得出汁更顺畅。
当然,本实施例的进料通道也可以设置成圆形弯管或者椭圆形直管等形状;这种不脱离本发明实质的管道形状的改变,也在本发明的保护范围内。
实施例二:
作为本发明所述的快速自动进料的榨汁机的第二实施例,如图5和 图6所示,包括机座1、设置在机座1内的电机6和驱动单元(图中未示出)、挤压螺杆2、与挤压螺杆2配合挤压物料的压榨组件、进料组件7,所述压榨组件安装在机座1上,所述压榨组件包括压榨腔4,压榨腔4上设有出汁口(图中未示出)和出渣口(图中未示出),所述挤压螺杆2包括螺杆轴21和螺杆本体22,螺杆本体22包括将物料向下导引的物料推进部221和挤压部222,所述物料推进部221上设有推进螺旋223,所述挤压部222上设有挤压螺旋224,所述压榨腔4套在挤压螺杆2外,压榨腔4包括压榨腔本体43、压榨腔上盖44和压榨腔下盖45,电机6通过传动机构(图中未示出)与螺杆轴21动力连接。
如图5和图6所示,所述压榨组件还包括挤压筒3和过滤部5,所述过滤部5为设置在挤压筒上的过滤网孔51,所述过滤部5在挤压筒上间隔设置,过滤网孔51分布在挤压筋条31所在区域的上部和下部。这样不但保证了挤压筒的强度,同时也方便了挤出的汁及时从挤压筒内流出。所述挤压筒3设置在压榨腔本体43内,挤压筒3内壁上设有与挤压螺旋224配合的挤压筋条31。所述压榨腔本体43的侧壁上设有进料口46,与进料口46连通的进料通道71为圆形直管,所述进料通道的两端口的几何中心分别为A和B,其连线为AB,AB与竖直平面的夹角a为30°,此角度进料效果较好。推进螺旋223的上端对应进料口46设置,下端向下延伸至挤压螺旋224。所述进料通道的内径为80mm,实现了大口径进料,使得苹果、西红柿等圆形物料不必切成小块,直接整个或者最多切为两半就可放入进料通道内,而黄瓜等长形物料直接放入进料通道内,物料顺着该进料通道的斜度,轻松进入压榨腔本体,并进入推进螺旋223内或者与所述推进螺旋223接触。保证了只要电机一启动,与推进螺旋223接触的物料(整个物料或者大块物料)迅速被推进螺旋咬断并进入推进螺旋内,而进入推进螺旋内的物料或者被咬断的物料能够在压榨腔本体和推进螺旋的共同作用下挤压成小块,随后被推进螺旋快速输送至挤压螺旋224和挤压筒3的间隙内进行挤压,在挤压筒3上设置的挤压筋条31和挤压螺旋224的挤压下,物料被挤碎,汁从挤压筒3 的过滤网孔51流出,并顺着压榨腔本体和挤压筒的间隙向下流动从出汁口排出,而渣则留在了挤压筒内继续向下被推进,从出渣口排出,实现了渣汁分离。
如图5所示,所述进料通道71包括上端口711和下端口712,下端口712与压榨腔本体上的进料口46连接,上端口711设有进料通道盖72,本实施例的进料通道盖72呈打开状态,进料通道盖72铰接于进料通道71的上端口711上。由于本实施例为进料通道为大口径,故为满足安全要求我们在进料通道上设置了进料通道盖72,并设置了安全机构,保证在进料通道盖72打开的状态,电机不工作,保证了顾客的人身安全。
如图5所示,本实施例中压榨腔和实施例一中的压榨腔的区别是:所述压榨腔上盖44活动安装于压榨腔本体43的上口431,所述压榨腔下盖45和压榨腔本体43为一体制成。本实施例中,所述压榨腔本体43为上宽下窄的倒圆台形,其锥度为10°,所述压榨腔下盖45通过超声波焊接在压榨腔本体43的下口432上,所述压榨腔上盖44通过螺纹铰接结构设置在压榨腔本体43的上口431上。由于挤压腔本体为上宽下窄的倒圆台形,不但保证了挤压螺杆2和挤压筒3方便地从压榨腔本体43的上口431安装与取出,也方便了压榨腔及其内部配件的清洗。同时所述压榨腔本体43形状与进料通道71倾斜角度的结合,使得进入压榨腔的物料在压榨腔本体斜面的导引下,继续向下运动,更从容的滑入进料口对应位置的推进螺旋内,进料更加顺畅。所述压榨腔的其余结构均和图2所示的实施例一中的压榨腔结构及其产生的有益效果一致,这里不再一一赘述。
当然,由于压榨腔本体43呈上宽下窄的倒圆台形,故也可以在压榨腔上盖44上设置辅助进料口。这种结构的简单变换也在本发明的保护范围内,这里不再一一举例。
实施例三:
如图7所示,作为本发明所述的快速自动进料榨汁机的第三实施例,与实施例二的区别是:所述进料通道71的两端口的几何中心分别为A 和B,其连线为AB,AB与竖直平面的夹角a为55°,所述进料通道的内径为70mm。此进料通道的斜度及直径大小,使得进料效果较佳。所述榨汁机还设有辅助进料口73,所述辅助进料口73设置在进料通道盖72上。通过在进料通道盖上设置辅助进料口,方便已经切成小块的物料或者较小物料比如红果、葡萄、杏等的加入,可以不必开盖停机。对于制作不同大小物料的混合果汁,非常方便实用。
如图7所示,所述压榨腔上盖44与压榨腔本体43合为一体结构,所述压榨腔下盖45活动安装在压榨腔本体43上,本实施例中,所述压榨腔本体43的上部纵截面为上窄下宽的圆台形,下部纵截面为圆柱形。所述压榨腔上盖45与压榨腔本体43是注塑为一体结构的,所述压榨腔下盖45是通过卡扣结构活动安装于压榨腔本体43的下口432上的。此压榨腔本体43呈下窄上宽的圆台形状,且压榨腔下盖45和压榨腔本体43为活动安装,保证了位于其内的挤压螺杆2及挤压筒3从压榨腔本体的下口取出清洗,方便了配件的清洗。同时该压榨腔本体的形状和进料通道的角度结合,使得物料进入挤压腔内后,受压榨腔斜面的向下作用,物料更方便进入对应于进料口46处的推进螺旋223内,物料更容易被推进至挤压螺旋224和挤压筒3的间隙内被压榨。
如图8所示,所述榨汁机的挤压筒3外还套设有旋转壁刷组件8,所述旋转壁刷组件8包括壁刷架81和设置壁刷架上的软性壁刷82,壁刷架81通过传动装置(图中未示出)与电机6连接,所述挤压筒3套设在旋转壁刷架81内,软性壁刷82与过滤网孔51线接触或者面接触。软性壁刷82不断从过滤网孔51上扫过,破坏了液体和过滤网孔51的表面张力作用,使得果汁流出更顺畅,使得网孔不会被西红柿等软性水果的果汁堵住。
本实施例的其余结构及其有益效果均和实施例二一致,这里不再一一赘述。
当然,本实施例中的物料推进部221也可以采用沿着挤压螺旋方向设置的筋条,或者将物料推进部221设置为沿着挤压螺旋旋向设置的粗 切刀,都可以满足快速进料的要求,这种不脱离本发明实质的简单结构变形,都在本发明的保护范围内,这里不再一一举例。
实施例四:
如图9和10所示,作为本发明所述的快速自动进料榨汁机的第四实施例,与实施例三的区别是:所述压榨腔本体43的上部为中空的圆台形,下部为中空的圆柱形,所述进料口46设置在压榨腔本体43的锥面上,所述进料通道71的两端口的几何中心分别为A和B,其连线为AB,AB与竖直平面的夹角a为0°,所述进料通道71的内径为60mm。如图10所示,本实施例中所述过滤部5为设置在挤压筒3的挤压筋条31区域上部的过滤网孔51和设置在挤压筒3的挤压筋条31下部的过滤网栅条52,所述过滤栅条52为圆环形,且呈波浪起伏状。采用过滤栅条,相邻2个过滤栅条间设有过滤间隙,汁液从过滤间隙中流出,渣留在了过滤栅条内,并从压榨腔下盖上的出渣口排出,方便了挤压筒的清洗。本实施例的其余结构及其有益效果均和实施例三一致,这里不再一一赘述。
实施例五:
如图11所示,作为本发明所述的快速自动进料榨汁机的第五实施例,与实施例二的区别是:所述进料通道71的两端口的几何中心分别为A和B,其连线为AB,AB与竖直平面的夹角a为80°,所述进料通道的直径为35mm。所述进料通道也为上端口小下端口大的中空的圆台形。该进料通道71和压榨腔4的夹角为35°,配合压榨腔4的形状,方便了物料的快速自动进入。本实施例的其余结构及其有益效果均和实施例二一致,这里不再一一赘述。
实施例六:
如图12、13所示,作为本发明所述的快速自动进料榨汁机的第六实施例,包括机座1、设置于机座内的电机(图中未示出)、挤压螺杆2、与挤压螺杆2配合挤压物料的压榨组件,所述压榨组件包括压榨腔4、挤压筒3、过滤部5及旋转刷组件8,所述压榨腔4安装于机座1上,所述挤压筒3套设于所述挤压螺杆2外部,所述旋转刷组件8套设于所述 挤压筒3外部,并用于清洗所述过滤部5,所述挤压螺杆2、挤压筒3及旋转刷组件8同心且插入所述压榨腔4内,所述压榨腔4包括压榨腔本体43及压榨腔上盖44,所述挤压螺杆2安装于压榨腔4内,所述挤压螺杆2包括物料推进部221和挤压部222,所述压榨腔上盖44设有内部向上凸出并用于容纳所述挤压螺杆2上部的容纳部440,所述容纳部440的侧壁设有进料口46及与所述进料口46连接的进料通道71,所述物料推进部221对应所述容纳部440的进料口46设置。容纳部440的设置,增大了物料的容纳空间,物料通过进料通道71后在重力的作用下进入容纳部440,保证有充足的物料在容纳部440中与挤压螺杆2的物料推进部221配合进行初步粉碎,由于容纳部440的容纳空间是在重力方向设置的,方便了物料的输送,使得进料更方便、顺畅且阻力小。由于挤压螺杆2包括物料推进部221和挤压部222,将挤压螺杆2一部分置于压榨腔上盖的容纳部440中,一部分置于压榨腔本体43中,使得榨汁机的结构更加合理,方便挤压螺杆2、压榨腔上盖44以及压榨腔本体43的安装、拆卸清洗。所述压榨腔本体43和所述压榨腔上盖44的容纳部440共同用于容纳挤压螺杆2,使得压榨腔本体43和容纳部440的深度不会过深,不易产生清洗死角,达到榨汁机易清洗的目的。
所述容纳部440的侧壁设有进料口46及与进料口46连接的进料通道71,所述进料通道71包括上端口711和下端口712,所述下端口712与所述进料口46连接,所述进料通道71的两端口的几何中心分别为A和B,其连线为AB,AB与竖直平面的夹角为a,30°≤a≤60°。本实施例中,a=45°,此时物料最易快速通过进料通道71并正好切入推进螺旋223进行预粉碎且粉碎效果好。
而物料和挤压螺杆2的中心轴成同样的夹角,相当于斜向放料,使得物料依靠自身的重力能够很快经进料通道71直接进入容纳部440内,并在进料口46对应位置的物料推进部221的向下导引作用下快速被带入挤压螺杆2的挤压部222与压榨腔4形成的榨汁间隙内进行挤压,轻松实现快速自动进料。同时,倾斜设置的进料通道71相对于竖直放置的管 道变长,有效防止人的手伸入进料通道过深,使得榨汁机的安全性更高,且结构简单,易加工成型。
物料在自身重力及夹角a的作用下,快速落入下端口712并切入推进螺旋223内,实现快速高效的初步粉碎,进而由推进螺旋223向下旋转将经过初步粉碎的物料快速带入挤压部222与压榨腔4形成的间隙内进行二次粉碎及挤压榨汁,提高榨汁机的出汁效率及出汁率。同时不仅使榨汁机的整体外观造型达到最优化,而且使得物料经过进料通道71的下端口进入物料推进部221时对挤压螺杆2的冲击力在轴向和水平方向分解后减小了对压榨腔上盖的损耗,也使得物料对挤压螺杆的螺旋方向的挤压力变小,使得电机扭矩变小,有效降低了电机负载,不但进料更顺畅,而且电机更稳定,寿命长。
所述物料推进部221用于将物料向下导引,所述物料推进部221对应容纳部440的进料口设置,使得物料依靠自身重力及在进料通道与竖直面的夹角作用下,进入到所述压榨腔上盖44的容纳部440,位于容纳部440中的挤压螺杆2的物料推进部221将物料向下导引。
所述物料推进部221还包括设于所述螺杆本体22上的推进螺旋223,位于所述物料推进部221的所述螺杆本体22呈圆柱形,使物料更容易被引入到所述挤压螺杆2的物料推进部221,进行物料的预粉碎且粉碎效果好,物料被所述推进螺旋223咬断并在其作用下,被快速带入挤压部222与所述挤压筒3形成的间隙内进行挤压榨汁,实现快速自动进料并使得物料被挤压出汁,提高了榨汁机的出汁效率和出汁率。所述进料通道71呈直圆筒形,使对应的所述进料口46横截面的等效直径达到最大,能够适应不同大小的物料,同时物料更容易沿所述进料通道71内壁进入所述容纳部440进行压榨。另外,所述螺杆本体22上端呈圆柱形,对应的容纳部440呈直筒形,并且挤压螺杆2的物料推进部221与容纳部440之间设置一定的间隙,所述挤压螺杆2在转动的过程中不会与所述容纳部440内壁发生摩擦,所述容纳部440内壁设有压榨筋条,压榨筋条对物料的初步粉碎起到阻挡作用,使得物料被转动的挤压螺杆 2带入推进螺旋223进行初步粉碎时不会在容纳部440内打转,而是在压榨筋条的阻挡作用下沿推进螺旋223被咬断,进而由推进螺旋223向下旋转将经过初步粉碎的物料快速带入挤压部222与所述挤压筒3形成的间隙内进行二次粉碎及挤压榨汁。容纳部440的高度与容纳部440的等效直径的比值为4/5至13/5,当比值小于4/5时,在满足整机外观结构及造型的前提下没有足够的空间容纳物料推进部221,当比值大于13/5时,物料通过进料通道进入物料推进部221时,不利于物料的咬入和初步粉碎,所述推进螺旋223不能快速有效的将物料咬断并向下推送挤压。本实施例中,所述容纳部440的高度与等效直径的比值为32/23,所述容纳部的高度为64mm,容纳部的等效直径为46mm,保证能够容纳挤压螺杆2和向下推进的物料,实现快速挤压出汁,提高了榨汁机的出汁效率,
所述进料口46的等效直径与容纳部的等效直径的比值为2/3至4/3,所述进料口46的等效直径范围为40mm~45mm,所述容纳部440的等效直径范围为41-46mm,当进料口46的等效直径小于40mm时,虽然满足安规要求但进料口过小,需要将果蔬切成很小的块状才能通过进料通道进行榨汁,不方便用户操作,也降低了榨汁效率。当进料口46的等效直径大于45mm时,则需要增设安全保护措施才能实现大口径进料。本实施例中,所述进料口的等效直径与容纳部的等效直径的比值为45/46。所述进料口的等效直径为45mm,相应的,所述进料通道的上端口的直径也为45mm,所述容纳部440的等效直径为46mm,这样不仅满足安规标准要求,而且可以实现快速进料。用户在使用榨汁机时,由于进料口径的限制,手指不会碰到转动的挤压螺杆2,从而避免机械危险的发生,保证了用户使用榨汁机的安全。
所述挤压螺杆2的上端还设有与容纳部440顶壁配合的顶端面,所述顶端面上设有上旋转轴210,所述容纳部440的内顶壁中心处设有旋转塞4400,所述旋转塞4400设有用于容纳所述上旋转轴210的旋转轴孔4401,装配好挤压螺杆2后,所述上旋转轴210插入到所述旋转轴孔 4401中,与所述旋转轴孔4401在径向上间隙配合,在榨汁机工作过程中对转动的挤压螺杆2进行径向限位,防止所述挤压螺杆2在压榨过程中发生径向的摆动。
所述螺杆轴21的上端凸出于所述挤压螺杆2的上端面,使得所述上旋转轴210与所述挤压螺杆2之间形成旋转轴定位台阶211,所述挤压螺杆2通过所述旋转轴定位台阶211与所述容纳部440的内顶壁配合,在榨汁机工作过程中对转动的挤压螺杆2进行轴向限位,挤压螺杆2沿推进螺旋223的螺旋方向对物料产生向下的作用力,同时受到物料对挤压螺杆2的向上的反作用力,此时挤压螺杆2通过顶端面与容纳部440顶壁配合对挤压螺杆2进行轴向限位,防止挤压螺杆因受到物料向上的作用力而发生轴向移动,保证挤压部222与压榨腔之间形成有效的粉碎间隙对物料实现挤压出汁,同时避免了经压榨后的果蔬渣进入挤压螺杆2底部发生堵渣现象,也避免了果蔬渣将挤压螺杆向上顶起,进而对压榨腔上盖形成保护,避免应力集中而损坏压榨腔上盖,延长了榨汁机的使用寿命。另外,所述旋转轴定位台阶的设置减小了挤压螺杆2与容纳部顶壁的接触面积,从而有效减小了挤压螺杆与容纳部之间的摩擦力,减小了榨汁过程中对挤压螺杆和压榨腔上盖的磨损。同时,所述螺杆轴21材质为金属,优选为不锈钢,使得螺杆轴与容纳部440之间的摩擦力减小,且不易磨损。
所述压榨腔上盖44下端与压榨腔本体43上端配合,所述压榨腔本体43上端内侧壁设有卡扣,所述压榨腔上盖44的下端向下延伸形成环形围边,所述环形围边的侧壁设有卡槽,所述卡扣旋入卡槽中,使压榨腔上盖44固定于压榨腔上。压榨腔上盖44与压榨腔本体43通过卡扣旋入卡槽中配合,使压榨腔上盖44与压榨腔本体43连接稳定、可靠,且易于拆装和清洗。压榨腔上盖44的下端向下延伸形成环形围边,所述环形围边的设置增加了压榨腔上盖44与压榨腔本体43的配合面积,防止压榨腔、压榨腔上盖在与挤压螺杆配合进行挤压粉碎物料时发生径向的摆动,同时也减小了榨汁机工作过程中整机的晃动,使压榨腔上盖44 和压榨腔本体43的连接更加可靠,榨汁部件的使用寿命更长。
可以理解的,所述夹角a的取值可以为35°、40°、50°、55°、60°。
可以理解的,所述进料口的等效直径的取值可以为40mm、41mm、42mm、43mm、44mm,容纳部的等效直径为41mm、42mm、43mm、44mm、45mm。
可以理解的,如图14所示,所述挤压螺杆本体呈上小下大的圆台形。
可以理解的,所述进料通道为弯圆管或直椭圆管或弯椭圆管。
可以理解的,所述容纳部的顶壁中心处设有上旋转轴,所述挤压螺杆上端设有用于容纳所述上旋转轴的旋转轴孔。
实施例七:
如图15所示,本实施例与实施例六的区别在于,所述进料通道71包括连接段713和进料段714,所述连接段713与进料段714均为直圆筒形。所述连接段713的中心线与竖直平面的夹角为a,30°≤a≤60°,所述连接段713的一端与进料口46连接,另一端与进料段714光滑连接。所述进料段714竖直设置,进料段714的上端口711用于投放物料,另一端则与连接段713光滑连接。
所述进料段714竖直设置,使得进料段714的上端口711处于水平位置,这样从竖直方向进行投料,更能够适应用户的操作习惯,且落料迅速顺畅。所述进料段714与连接段713光滑连接,这样,用户在投入物料时,物料通过竖直的进料段714后顺利进入连接段713,不易卡料,且进料段714与连接段713光滑连接也使榨汁机外形更美观。物料沿着进料通道71的连接段713顺利通过进料口46进入物料推进部221,并被推进螺旋223快速向下带入挤压部222与压榨腔4形成的间隙内进行挤压榨汁,提高了榨汁效率。
所述连接段713的中心线与竖直平面的夹角为a,30°≤a≤60°,当a小于30°时,虽然能实现快速落料,但物料到达下端口时与挤压螺杆2的中心距离较近,挤压螺杆2的转速较小,承受的扭矩较大,不利于物料的咬入和预粉碎。当a大于60°时,进料通道71的连接段713 过于平缓,物料连接段内壁的摩擦力较大,物料容易卡在进料段714与连接段713的接合处,不利于快速进料,降低了榨汁效率。本实施例中,a=45°,此时物料最易快速通过连接段并正好切入推进螺旋223进行预粉碎且粉碎效果好。
实施例八:
本实施例与实施例六的区别在于,所述进料通道包括连接段和进料段,所述连接段与进料段均为直圆筒形。所述连接段的中心线与竖直平面的夹角为a,30°≤a≤60°,所述连接段的一端与进料口连接,另一端与进料段光滑连接。所述进料段竖直设置,进料段的上端口用于投放物料,另一端则与连接段光滑连接。
所述进料段竖直设置,使得进料段的上端口处于水平位置,这样从竖直方向进行投料,更能够适应用户的操作习惯,且落料迅速顺畅。所述进料段与连接段光滑连接,这样,用户在投入物料时,物料通过竖直的进料段后顺利进入连接段,不易卡料,且进料段与连接段光滑连接也使榨汁机外形更美观。物料沿着进料通道的连接段顺利通过进料口进入物料推进部,并被推进螺旋快速向下带入挤压部与压榨腔形成的间隙内进行挤压榨汁,提高了榨汁效率。
所述连接段的中心线与竖直平面的夹角为a,30°≤a≤60°,当a小于30°时,虽然能实现快速落料,但物料到达下端口时与挤压螺杆的中心距离较近,挤压螺杆的转速较小,承受的扭矩较大,不利于物料的咬入和预粉碎。当a大于60°时,进料通道的连接段过于平缓,物料连接段内壁的摩擦力较大,物料容易卡在进料段与连接段的接合处,不利于快速进料,降低了榨汁效率。本实施例中,a=45°,此时物料最易快速通过连接段并正好切入推进螺旋进行预粉碎且粉碎效果好。
所述进料口的等效直径范围为40mm~45mm,所述容纳部呈直筒形,所述容纳部的等效直径范围为41-46mm,当进料口的等效直径小于40mm时,虽然满足安规要求但进料口过小,需要将果蔬切成很小的块状才能通过进料通道进行榨汁,不方便用户操作,也降低了榨汁效率。当进料 口的等效直径大于45mm时,则需要增设安全保护措施才能实现大口径进料。本实施例中,所述进料口的等效直径为45mm,相应的,所述进料通道的上端口的直径也为45mm,所述容纳部的等效直径为46mm,这样不仅满足安规标准要求,而且可以实现快速进料。用户在使用榨汁机时,由于进料口径的限制,手指不会碰到转动的挤压螺杆,从而避免机械危险的发生,保证了用户使用榨汁机的安全。
可以理解的,所述容纳部呈上小下大的锥筒形。
实施例九:
本实施例与实施例六的区别在于,所述容纳部呈上小下大的锥筒形,使挤压螺杆的物料推进部与容纳部之间形成一定的间隙,挤压螺杆在转动的过程中不会与容纳部内壁发生摩擦。同时,容纳部呈上小下大的锥筒形,使得物料有充足的容纳空间,且容纳空间在重力方向上设置,更有利于物料的容纳和下料,当物料进入物料推进部后,容纳部内壁设有压榨筋条,压榨筋条对物料的初步粉碎起到阻挡作用,使得物料被转动的挤压螺杆带入推进螺旋进行初步粉碎时不会在容纳部内打转,而是在压榨筋条的阻挡作用下沿推进螺旋被咬断,进而由推进螺旋向下旋转将经过初步粉碎的物料快速带入挤压部与压榨腔形成的间隙内进行二次粉碎及挤压榨汁。
实施例十:
作为本发明所述快速自动进料的榨汁机的第十实施例,如图16所示,包括机座1、设置在机座内的电机(图中未示出)、挤压螺杆2、与挤压螺杆2配合挤压物料的压榨组件、进料组件7,所述压榨腔安装在机座上,所述压榨组件包括压榨腔4,所述压榨腔4上设有出汁口和出渣口,所述挤压螺杆2安装于压榨腔内,所述挤压螺杆2包括物料推进部221和挤压部222,其中,所述压榨腔4包括容纳物料推进部的上压榨腔47和容纳挤压研磨部的下压榨腔48,所述上压榨腔47和下压榨腔48可拆卸连接,所述上压榨腔47包括上压榨腔本体470和压榨腔上盖471,所述进料口46的等效直径与上压榨腔本体470的等效直径的比值 为2/3至4/3,这样不仅可以使进料口足够大以实现用户整果榨汁的需求,同时使得进料通道与上压榨腔本体的接合部位形成的下端口正好对应挤压螺杆的推进螺旋。当进料口的等效直径过小时,不能充分满足整果榨汁的需求,当进料口的等效直径过大时,物料经过下端口后容易卡在上压榨腔本体内,无法进入推进螺旋进行榨汁,而且进料通道的直径过大影响榨汁机的整体外观造型。
所述上压榨腔47和下压榨腔48可拆卸连接,这样设置的好处在于,榨汁机的结构更加合理,方便挤压螺杆2、上压榨腔47以及下压榨腔48的拆装和清洗。上压榨腔47和下压榨腔48共同用于容纳挤压螺杆2,使得上压榨腔47和下压榨腔48的深度不会过深,不易产生清洗死角,达到榨汁机易清洗的目的。用户在组装榨汁机时,将挤压螺杆2置于下压榨腔48内,由于下压榨腔48的高度低于挤压螺杆2,使得挤压螺杆2可轻松装入下压榨腔48中,而上压榨腔47不仅可以封闭下压榨腔48的上端口,将挤压螺杆2与外界隔开,保证了用户使用榨汁机的安全,同时可以容纳挤压螺杆的物料推进部221,增大了物料的容纳空间,物料通过进料通道后在重力的作用下进入上压榨腔本体470,保证有充足的物料在上压榨腔本体470中与挤压螺杆2的物料推进部221配合进行初步粉碎,由于上压榨腔47的容纳空间是在重力方向设置的,方便了物料的输送,使得进料更方便、顺畅且阻力小。
由于将进料口46及进料通道71设置在上压榨腔本体470的侧壁,进料通道71两端口的几何中心的连线与竖直平面的夹角a满足30°≤a≤60°,使得物料和挤压螺杆2中心轴成同样的夹角,相当于斜向放料,使得物料依靠自身的重力能够很快经进料通道71直接进入上压榨腔本体470内,并在进料口46对应位置的物料推进部221的向下导引作用下快速被带入挤压螺杆2的挤压部222与下压榨腔48形成的榨汁间隙内进行挤压,轻松实现快速自动进料。当a小于30°时,虽然能实现快速落料,但物料到达下端口时与挤压螺杆2的中心距离较近,挤压螺杆2的转速较小,承受的扭矩较大,不利于物料的咬入和初步粉碎。当a大 于60°时,进料通道过于平缓,物料与进料通道71的摩擦力较大,不利于快速进料,降低了榨汁效率。同时,倾斜设置的进料通道71相对于竖直放置的管道变长,有效防止人的手伸入进料通道过深,使得榨汁机的安全性更高,且结构简单,易加工成型。本实施例中,a=45°,此时物料最易快速通过进料通道71并正好切入推进螺旋进行初步粉碎且粉碎效果好。
另外,由于进料口46设置在上压榨腔本体470的侧壁上,则进料口径的大小及位置不必受挤压螺杆2及上压榨腔47直径尺寸的影响,可以轻松实现大口径入料,当采用大口径时,由于进料通道71两端口的几何中心的连线与竖直平面成夹角a,物料对挤压螺杆2的冲击力被分解为轴向和水平方向,因此,物料对挤压螺杆2的螺旋方向的挤压力变小,使得电机扭矩变小,有效降低了电机负载,不但进料更顺畅,而且电机稳定,寿命长。
挤压螺杆2的物料推进部221将物料向下导引,物料推进部221是设置在挤压螺杆本体上的推进螺旋223,推进螺旋223将物料咬断进行初步粉碎后沿推进螺旋223将物料快速带入挤压部222与下压榨腔48形成的间隙内进行挤压榨汁。推进螺旋223的螺距与进料口的等效直径的比值为1/2至3/2,当推进螺旋223的螺距与进料口的等效直径比值小于1/2时,物料通过进料通道后不能够顺利进入推进螺旋,而且螺距相对较小使得物料无法被快速带入到挤压部222,影响榨汁效率。当比值大于3/2时,物料相对于螺距较小,物料不易被咬断,不能达到预粉碎的目的。本实施例中,推进螺旋的螺距与进料口的等效直径的比值为1/1,推进螺旋223的螺距为45mm,进料口的等效直径为45mm,此时,当物料通过进料通道后能够顺利进入推进螺旋223,被推进螺旋223咬断并沿推进螺旋向下被带入挤压部222与下压榨腔48形成的间隙内进行挤压榨汁,实现快速榨汁。
所述进料通道71呈直圆筒形,使对应的进料口横截面达到最大,能够适应不同大小的物料,实现大口径进料,同时物料更容易沿进料通道 71内壁进入上压榨腔本体470进行压榨。所述螺杆本体22呈圆柱形或上小下大的圆台形,使物料更容易被引入到挤压螺杆的物料推进部,对物料进行初步粉碎且粉碎效果好。所述物料推进部与挤压研磨部过渡连接,所述推进螺旋由螺杆本体22上端延伸至挤压部222下端,使得榨汁机的进料更顺畅,物料被推进螺旋223咬断并在其作用下,被快速带入挤压部222与下压榨腔形成的间隙内进行挤压榨汁,实现快速自动进料并使得物料被挤压出汁,提高了榨汁机的出汁效率和出汁率。
所述进料口46的等效直径范围为40mm~45mm,所述上压榨腔本体470的等效直径范围为41-46mm,当进料口46的等效直径小于40mm时,虽然满足安规要求但进料口过小,需要将果蔬切成很小的块状才能通过进料通道71进行榨汁,不方便用户操作,也降低了榨汁效率。当进料口46的等效直径大于45mm时,则需要增设安全保护措施才能实现大口径进料。本实施例中,所述进料口46的等效直径与上压榨腔本体470的等效直径的比值为45/46。所述进料口46的等效直径为45mm,相应的,所述进料通道的上端口的直径也为45mm,所述上压榨腔本体470的等效直径为46mm,这样不仅满足安规标准要求,而且可以实现快速进料。用户在使用榨汁机时,由于进料口径的限制,手指不会碰到转动的挤压螺杆2,从而避免机械危险的发生,保证了用户使用榨汁机的安全。
同时,物料在自身重力及夹角a的作用下,快速落入下端口并切入推进螺旋内,实现快速高效的初步粉碎,进而由推进螺旋223向下旋转将经过初步粉碎的物料快速带入挤压部222与下压榨腔48形成的间隙内进行粉碎及挤压榨汁,提高榨汁机的出汁效率及出汁率。不仅使榨汁机的整体外观造型达到最优化,而且使得物料经过进料通道的下端口进入物料推进部时对挤压螺杆的冲击力在轴向和水平方向分解后的大小达到最优,减小了对压榨腔的损耗,也使得物料对挤压螺杆的螺旋方向的挤压力变小,使得电机扭矩变小,有效降低了电机负载,不但进料更顺畅,而且电机更稳定,寿命长。
所述上压榨腔47的下端设有环形围边,所述环形围边的侧壁设有卡 槽,所述下压榨腔48的上端内侧壁设有卡扣,所述卡扣旋入卡槽中,使上压榨腔47与下压榨腔48连接稳定、可靠,且易于拆装和清洗。上压榨腔47的下端设有环形围边,所述环形围边的设置增加了上压榨腔与下压榨腔的配合面积,防止上压榨腔47、下压榨腔48在与挤压螺杆2配合进行粉碎物料和挤压榨汁时发生径向摆动,同时也减小了榨汁机工作过程中整机的晃动,使上压榨腔47和下压榨腔48的连接更加可靠,榨汁部件的使用寿命更长。
所述挤压螺杆2的上端还设有与上压榨腔本体470顶壁配合的顶端面,所述顶端面上设有上旋转轴43,所述上压榨腔本体470的顶壁中心处设有用于容纳所述上旋转轴的旋转轴孔24,装配好挤压螺杆2后,上旋转轴43插入到旋转轴孔24中与旋转轴孔在径向上间隙配合,在榨汁机工作过程中对转动的挤压螺杆2进行径向限位,防止挤压螺杆2在压榨过程中发生径向的摆动。
所述挤压螺杆2的顶端面与上压榨腔本体470的顶壁配合,在榨汁机工作过程中对转动的挤压螺杆2进行轴向限位,挤压螺杆2沿推进螺旋223的螺旋方向对物料产生向下的作用力,同时受到物料对挤压螺杆2的向上的反作用力,此时挤压螺杆2通过顶端面与上压榨腔本体470顶壁配合对挤压螺杆2进行轴向限位,防止挤压螺杆因受到物料向上的作用力而发生轴向移动,保证挤压部222与压榨腔之间形成有效的粉碎间隙对物料实现挤压出汁,同时避免了经压榨后的果蔬渣进入挤压螺杆2底部发生堵渣现象,也避免了果蔬渣将挤压螺杆向上顶起,进而对上压榨腔形成保护,避免应力集中而损坏上压榨腔,延长了榨汁机的使用寿命。另外,顶端面的设置减小了挤压螺杆2与上压榨腔本体470顶壁的接触面积,从而有效减小了挤压螺杆与上压榨腔本体之间的摩擦力,减小了榨汁过程中对挤压螺杆和上压榨腔的磨损。
可以理解的,所述夹角a的取值可以为35°、40°、50°、55°、60°。
可以理解的,所述挤压螺杆本体呈上小下大的圆台形。
可以理解的,所述进料通道为直圆筒或弯圆管或直椭圆管或弯椭圆管。
可以理解的,所述上压榨腔本体的顶壁中心处设有上旋转轴,所述挤压螺杆上端设有用于容纳所述上旋转轴的旋转轴孔。
以上所述者,仅为本发明的较佳实施例而已,并非用来限定本发明的实施范围,即凡依本发明所作的均等变化与修饰,皆为本发明权利要求范围所涵盖,这里不再一一举例。

Claims (12)

  1. 一种快速自动进料的挤压式榨汁机,包括机座、设置在机座内的电机和驱动单元、挤压螺杆、与挤压螺杆配合挤压物料的压榨组件、及进料组件,所述压榨组件安装在机座上,所述压榨组件包括压榨腔,压榨腔上设有出汁口和出渣口,所述挤压螺杆包括螺杆轴和螺杆本体,螺杆本体包括挤压部,所述挤压部上设有挤压螺旋,所述压榨腔套在挤压螺杆外,电机通过传动机构与螺杆轴动力连接,其特征在于:所述压榨腔上设有进料口,所述螺杆本体还包括将物料向下引导的物料推进部,所述物料推进部对应进料口设置,所述进料组件包括与所述进料口连接的进料通道,所述进料通道两端口的几何中心的连线与竖直平面的夹角为a,0°≤a≤80°。
  2. 根据权利要求1所述快速自动进料的挤压式榨汁机,其特征在于:所述进料通道为直圆管,所述a满足30°≤a≤60°。
  3. 根据权利要求1所述快速自动进料的挤压式榨汁机,其特征在于:压榨腔包括压榨腔本体、压榨腔上盖,所述进料口设置在压榨腔本体的上部。
  4. 根据权利要求1所述快速自动进料的挤压式榨汁机,其特征在于:所述压榨腔包括压榨腔本体、压榨腔上盖,所述压榨腔上盖设有向上凸出并用于容纳挤压螺杆上部的容纳部,所述进料口及与进料口连接的所述进料通道设置在所述容纳部的侧壁上,所述物料推进部对应容纳部的进料口设置,所述进料口的等效直径与容纳部的等效直径的比值为2/3至4/3。
  5. 根据权利要求1所述快速自动进料的挤压式榨汁机,其特征在于:所述压榨腔包括容纳物料推进部的上压榨腔和容纳挤压部的下压榨腔,所述上压榨腔和下压榨腔可拆卸连接,所述上压榨腔包括上压榨腔本体和压榨腔上盖,所述进料口及与进料口连接的所述进料通道设置在 所述上压榨腔本体的侧壁上,所述物料推进部对应上压榨腔本体的进料口设置,所述进料口的等效直径与上压榨腔本体的等效直径的比值为2/3至4/3。
  6. 根据权利要求1所述快速自动进料的挤压式榨汁机,其特征在于:所述物料推进部是设置在螺杆本体上的推进螺旋,所述推进螺旋的螺距与进料口的等效直径的比值为1/2至3/2。
  7. 根据权利要求3或4或5所述快速自动进料的挤压式榨汁机,其特征在于:所述进料通道包括上端口和下端口,下端口与压榨腔上的进料口连接,上端口设有进料通道盖。
  8. 根据权利要求7所述快速自动进料的挤压式榨汁机,其特征在于:所述进料组件还包括辅助进料口,所述辅助进料口设置在进料通道盖上,所述辅助进料口的直径为φ,φ≤45mm;
    或者,所述进料组件还包括辅助进料口,所述辅助进料口设置在压榨腔上盖上,所述辅助进料口的直径为φ,φ≤45mm。
  9. 根据权利要求3或4所述快速自动进料的挤压式榨汁机,其特征在于:所述压榨腔还包括压榨腔下盖,所述压榨腔下盖与压榨腔本体合为一体结构,出渣口设置在所述压榨腔下盖的底部,所述压榨腔下盖上设有排汁通道,所述出汁口设置在压榨腔本体的下端,排汁通道与出汁口连通。
  10. 权利要求5所述快速自动进料的挤压式榨汁机,其特征在于:所述压榨腔上盖与上压榨腔本体合为一体结构,所述压榨腔还包括压榨腔下盖,压榨腔下盖与下压榨腔合为一体结构,出渣口设置在所述压榨腔下盖的底部,所述压榨腔下盖上设有排汁通道,所述出汁口设置在下压榨腔的下端,排汁通道与出汁口连通。
  11. 根据权利要求1至6任意一项所述快速自动进料的挤压式榨汁机,其特征在于:所述压榨组件还包括挤压筒,所述挤压筒设置在压榨 腔本体内,挤压筒内壁上设有与挤压螺旋配合的挤压筋条。
  12. 根据权利要求11所述快速自动进料的挤压式榨汁机,其特征在于:所述压榨组件还包括过滤部,所述过滤部为设置在挤压筒上的过滤网孔或过滤栅条。
PCT/CN2015/077273 2014-04-24 2015-04-23 一种快速自动进料的挤压式榨汁机 WO2015161815A1 (zh)

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EP15782521.7A EP3135159A4 (en) 2014-04-24 2015-04-23 Rapid and automatic feeding squeeze type juice extractor
KR2020167000053U KR200483171Y1 (ko) 2014-04-24 2015-04-23 신속하고 자동적으로 공급되는 압착 유형 주스 추출기

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CN201520152370.7U CN204635937U (zh) 2015-03-18 2015-03-18 一种立式螺杆挤压榨汁机
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CN112205847A (zh) * 2019-07-09 2021-01-12 九阳股份有限公司 一种榨汁机的榨汁方法
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WO2021080234A1 (ko) * 2019-10-22 2021-04-29 주식회사 휴롬 착즙기
WO2021243127A1 (en) * 2020-05-29 2021-12-02 I-Tech Usa, Inc. Twin gear juicer

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WO2021243127A1 (en) * 2020-05-29 2021-12-02 I-Tech Usa, Inc. Twin gear juicer

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EP3135159A1 (en) 2017-03-01

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