WO2015158186A1 - Composite-structure wet-film surface air cooler - Google Patents

Composite-structure wet-film surface air cooler Download PDF

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Publication number
WO2015158186A1
WO2015158186A1 PCT/CN2015/073609 CN2015073609W WO2015158186A1 WO 2015158186 A1 WO2015158186 A1 WO 2015158186A1 CN 2015073609 W CN2015073609 W CN 2015073609W WO 2015158186 A1 WO2015158186 A1 WO 2015158186A1
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Prior art keywords
wet film
water
fins
film layer
air
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PCT/CN2015/073609
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French (fr)
Chinese (zh)
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童军
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童军
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Publication of WO2015158186A1 publication Critical patent/WO2015158186A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/42Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger characterised by the use of the condensate, e.g. for enhanced cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers

Definitions

  • the invention relates to the technical field of air conditioners, in particular to a composite structure wet film air cooler.
  • the cooling methods of the existing air conditioners are divided into air cooling and water cooling.
  • the air-cooled air conditioner emits heat directly from the air through the outdoor heat-dissipating coil and the fan.
  • the heat-dissipating coil is generally called a surface air cooler (referred to as a surface cooler), and its structure is a plurality of sets of copper tube arrays, a refrigerant flows in the copper tubes, and dense heat-dissipating aluminum fins are connected outside the copper tubes.
  • the air-cooled air conditioner can be cooled in summer and heated in winter to achieve dual use. In the summer cooling, when the air cooler is used for heat dissipation, it is generally called a condenser; when the air cooler is used to absorb heat in the air during heating in winter, the air cooler is generally called an evaporator. Usually used for household, small or large heat pump units. Since the air is driven by the fan completely, the refrigerant in the air conditioner exchanges heat with the air outside the surface cooler, so that the cooling efficiency is generally only about COP3.2.
  • the water-cooled air conditioner adds a cooling water system, and the air conditioner first exchanges heat with the cooling water, and then dissipates heat to the air through the cooling tower.
  • Water-cooled air conditioners are generally large-scale summer single-refrigeration air-conditioning units (screws, centrifugal units).
  • the COP of the water-cooled air-conditioning unit is generally above 5.0, but the water-cooled air conditioner has a large volume, high cost and complicated structure.
  • the existing surface cooler structure is composed of a ribbed tube (the air conditioner generally adopts a copper tube), a header box and a guard plate.
  • the fin tube has a cold (hot) refrigerant flowing therein, and the fin tube has fins outside, and the tube is expanded by the rib tube.
  • the rib tube and the fin are the main heat exchange components.
  • Common fin forms are wound, creased, rolled and sleeved.
  • the heat transfer surface structure of the air cooler has a plate type (such as spiral plate, plate and shell, corrugated plate, plate and fin type, etc.) and tubular type (such as tube type, casing type, serpentine tube type, and fin tube type).
  • Etc. air conditioners are commonly used in finned tubes, which can be divided into flat fins, corrugated fins, punched fins and louver fins to ensure the disturbance of air heat exchange, making it turbulent. The heat exchange efficiency is greatly improved.
  • the energy consumption ratio COP of the air-cooled air conditioner is improved mainly by recovering condensed water or tap water spray (fog).
  • condensed water or tap water spray
  • the condensed water is directly evaporated on the surface cooler (or nearby) in different ways, and the latent heat absorbed by the evaporation of the water is used to additionally enhance the heat dissipation of the air conditioner air cooler.
  • the effect is to reduce the exhaust pressure of the compressor during air conditioning and cooling, thereby reducing the energy consumption of the air conditioner.
  • the condensate of air conditioners is generally drained directly and is not recycled.
  • the condensed water is atomized by an ultrasonic atomizer and then blown on the surface of the surface cooler with the fan.
  • the ultrasonic atomizer is extremely fragile and made The price is high and it is difficult to put it into practical use.
  • the condensed water of this structure has low effective utilization rate and is only suitable for window air conditioners, and 95% of the existing household air conditioner products are split type air conditioners.
  • Diaphragm humidifier A multi-layered water sheet layer surrounded by a hydrophobic polytetrafluoroethylene microporous film to form a film bag.
  • the water sheet layer is padded with a corrugated plate to form an air passage.
  • the water vapor is at its pressure because the water vapor pressure on the water side of the moisture permeable membrane is greater than the water vapor partial pressure on the air side.
  • the air side passes through the membrane hole of the moisture permeable membrane from the water side.
  • “HVAC and Air Conditioning” Volume 2, 2003, Volume 33, "Usage and Energy Saving of Room Air Conditioner Condensate”.
  • this method will increase the wind resistance of the air conditioning condenser fan, reduce the heat transfer coefficient of the whole machine, and has a complicated structure and high cost.
  • the capillary principle is also used to enhance heat dissipation, such as the condenser with capillary cooling device disclosed in CN 202281425U, but In the following questions:
  • the capillary structure is directly placed on the surface of the metal fin (fin).
  • the large-area, wet capillary structure is in direct contact with the air, allowing the water to evaporate directly on the surface of the capillary structure.
  • the fan drives a large amount.
  • the dust in the outdoor air will gradually adsorb on the surface of the wet capillary structure, which is easy to block the heat dissipation channel, which not only does not increase the heat dissipation effect but also seriously reduces the heat dissipation performance; and the porous capillary structure adsorbs. It is also difficult to clean after fine dust, and it is difficult to maintain in actual use;
  • the surface of one side of the metal fin (fin) piece is substantially covered with a fibrous capillary structure, if it is short of water in use, it is like a layer of heat-insulated cotton on a high-temperature metal fin (wing) piece. This will also greatly reduce the heat dissipation effect of the original fin (wing) sheet, which will damage the air conditioner compressor in severe cases;
  • the capillary water absorbing layer and the water tank are arranged below the fins (fin) fins, and the water in the water tank is to permeate upward under the capillary force, which is bound to be affected by gravity, and the water is difficult to reach the upper end of the capillary structure in a short time. Therefore, it is necessary to add pre-wet water pipes, solenoid valves and other components to complicate the structure and reduce the reliability of work.
  • the dirt formed by the outdoor dust will flow along the capillary water-absorbing layer to the sink below, and the mud will be removed. Will fill the sink and invalidate the entire capillary suction system;
  • the capillary structure is directly on the surface of the metal fin (fin) sheet, and the capillary structure is a loose fibrous structure, and the physical properties of the metal fin (fin) sheet are different, the strength of the contact fit of the two is subject to long-term outdoor High temperature, high humidity, vibration, wind blowing, especially the test of high pressure water cleaning, large area of capillary fiber is easily damaged, easy to peel off with metal fin (wing), there is a matching gap, the service life and heat dissipation effect will be reduced;
  • the patent design only considers how to control the water supply quantity, does not take into account the problem of calcium and magnesium ions in the water, although it can enhance the heat dissipation effect of the condenser in a short time, but as long as it runs for several months, the high temperature condenser fin ( The fins will cause the calcium and magnesium ions in the water to form a lot of hard scale on the surface of the capillary structure, which will gradually reduce the heat dissipation effect and is extremely difficult to clean.
  • a complex control system is designed. For example, if there is a water level sensor in the water tank, a water stop valve for controlling the water volume, a solenoid valve, etc., the work reliability is lowered;
  • the technical problem to be solved by the invention is to overcome the above-mentioned deficiencies of the prior art, and provide a composite structure wet film air cooler with energy saving, low cost, no power, high reliability and simple structure for the air conditioner, which can completely recover the air conditioner.
  • the condensed water can improve the heat dissipation efficiency and energy efficiency ratio of the air conditioner air cooler, reduce the exhaust pressure during cooling of the air conditioner, and prevent the air conditioner air cooler from frosting during heating in winter.
  • the technical solution adopted by the present invention is: a composite structure wet film air cooler comprising a plurality of fins arranged in parallel and a plurality of heat exchange tubes penetrating the fins, the surface of the fins being provided with A wet film layer extending outwardly from at least one water absorption band for introducing water into the wet film layer, or a drip device disposed on an upper portion of the wet film layer.
  • the wet film layer is disposed between two adjacent fins to form a tight "sandwich" structure.
  • the wet film does not directly contact the air in a large area, so that the dust in the air is directly adsorbed on the wet wet film surface, blocking the fins, affecting the heat dissipation effect, and a small amount of dust is easy to be cleaned and maintained even if it is adsorbed on the smooth fins;
  • the wet film layer is in close contact with the fins, allowing the water to naturally and uniformly infiltrate the entire surface of each fin without any power.
  • the water absorption belt is disposed on the side or the top of the wet film layer to ensure that water does not drip from the wet film layer and can be covered with the wet film layer.
  • wet film layer is provided on both sides of the fin.
  • the surface of the fin is provided with a plurality of punches, punches or louvers.
  • a louver is preferred.
  • the slits, punches or blinds are created to allow the moisture in the wet film layer to evaporate, similar to the numerous fine cooling towers on the surface of the fins.
  • the wet film layer on the surface of the fin is distributed in a whole sheet so that moisture rapidly infiltrates into the entire surface of each fin.
  • the wet film layer may also be partially disposed, and when the wet film layer is partially disposed, it may be distributed in a strip shape or a network.
  • the surface of all fins or partial fins in the air cooler is provided with a wet film layer to ensure that moisture can infiltrate the entire surface of all the fins.
  • the fins are made of a metallic material of aluminum, copper or stainless steel.
  • the wet film layer and the water absorption belt are made of a water absorbing fiber material, or are made of the same material metal material fused with the fin, or the inner layer is a water absorbing fiber material, and the outer layer is fused with the fin.
  • a water-absorbent fiber material is preferred to ensure rapid and uniform diffusion of moisture within the wet film layer to the surface of the fin.
  • the water absorbing fiber may be fiber paper, glass fiber, etc., has strong hydrophilicity, is resistant to acid and alkali corrosion, is resistant to ultraviolet rays, and is not aging. Under the action of fiber wicking, the water absorbing belt naturally infiltrates the water in the water storage tank to Wet film layer.
  • a water storage tank located outside the fin to supply water to the water absorbing belt is further provided.
  • the drip device is provided with a water supply tank for supplying water to the drip pipe of the drip device at the upper part of the fin, and is used for storing condensed water or rainwater generated by the indoor unit of the air conditioner.
  • an ion exchange device may be disposed at the water inlet of the water storage tank or the water supply tank to treat calcium and magnesium ions in the tap water; and a rainwater collecting device may be disposed at the water inlet of the water storage tank or the water supply tank.
  • the invention Based on the bionic principle of water movement in plants in nature, on the basis of the simple dry air dissipation of the ordinary surface cooler, the invention combines the wet film layer with the fins and increases the direct evaporation of water on the surface cooler.
  • the air conditioner dissipates not only the sensible heat transfer when the air flows, but also the latent heat release of the water vaporization phase change (liquid-gas).
  • the invention specifically utilizes the capillary force of the fiber and the transpiration force generated by the evaporation of the moisture in the wet film layer after heating by the surface cooler, similar to the movement principle of the moisture in the plant, so that the water naturally, uniformly and rapidly infiltrates into each fin.
  • the entire surface does not require any power; at the same time, there are a number of punches, punches or blinds on the surface of the fins, which allow the moisture in the wet film layer to evaporate, similar to the numerous cooling towers on the surface of the fins. It achieves the same heat dissipation effect and energy efficiency ratio as the cooling tower + water-cooled air conditioner.
  • a preferred embodiment of the present invention two adjacent metal fins press the water-absorbing wet film layer in the middle to form a composite "sandwich" structure, and the moisture in the wet film is punched and punched through the metal fins.
  • the louver evaporates, the wet film does not directly contact the air in a large area, avoiding the dust of the air directly adsorbing on the wet wet film surface, blocking the fins, affecting the heat dissipation effect, even if a small amount of dust is adsorbed on the fins, the smoothness thereof
  • the metal surface also facilitates the removal of dust particles, making it easier to clean and maintain.
  • the wet film layer is tightly pressed between the two metal fins, its service life is almost the same as that of the fins, and the water washing during cleaning is also prohibited.
  • the composite wet film unit of each "sandwich" structure has the same heat exchange area as the two heat dissipating surfaces of a metal fin, so that the heat dissipating area of the composite wet film cooler can still be compared with the original conventional table.
  • the cooling unit has the same heat dissipation area. In this way, even if the composite wet film lacks water, the surface cooler can directly use the outer surface of the fin to directly dissipate heat from the air, and does not depend on the wet film layer, so that the air conditioner operates normally without any risk.
  • the water absorption belt is disposed on the side of the wet film layer: under the action of the capillary principle, the flow direction of the water in the wet film is naturally infiltrated into the upward and downward directions, and the relative relationship between the water storage tank and the wet film layer is adjusted.
  • the height allows the moisture to penetrate quickly and uniformly into the upper and lower parts of the wet film layer (the height of the upward penetration can reach the top of the wet film layer, and it can just balance with the gravity. When it penetrates downward, the gravity will accelerate the water penetration).
  • auxiliary (pre-wet water pipe) devices in addition, in actual use, the dust on the fins, or the muddy water during cleaning, will fall down naturally along the fins, and will not flow into the side water storage tank.
  • the innovation of the invention is also that the composite wet film air cooler is used for cooling the condenser for cooling in summer, and can be used as an endothermic evaporator for heating in winter. Not only can the condenser's heat dissipation function be enhanced in the summer; but also in the winter air conditioning heating, by adding antifreeze to the storage tank, preventing the fins from frosting, strengthening the winter heating effect, and solving the current air conditioning winter system. When the heat is finned, the heat is inefficient.
  • Another major feature of the present invention is that, due to the "sandwich” structure, air condensate condenses on the surface of the metal fins on both sides of the "sandwich” composite structure during heating in winter, and falls directly, which is difficult to prevent from the antifreeze in the wet film. contact.
  • air condensate condenses on the surface of the metal fins on both sides of the "sandwich” composite structure during heating in winter, and falls directly, which is difficult to prevent from the antifreeze in the wet film. contact.
  • the amount of antifreeze can be greatly reduced, and operating costs can be saved. And make the air conditioning system easier.
  • the water required for the wet film and the water tank in the present invention is mainly taken from the condensed water generated by the evaporator during cooling, so that the air conditioner saves electricity and saves water; and the condensed water does not contain calcium or magnesium minerals, and does not On the other hand, there is condensation on the surface of the fins; on the other hand, only the air conditioning operation has condensed water, and the amount of condensed water in the air conditioner has a corresponding relationship with the heat dissipation of the air conditioner. By proper matching, the condensed water can be completely evaporated, and no excess water will appear. Outflow, so there is no need to set complicated water level and water flow control system in the system, which is very simple. From the perspective of condensate discharge, it is also an air conditioner with no condensed water, which eliminates the installation of condensate drain pipes and is more convenient for air conditioner installation and use.
  • the invention can not only enhance the heat dissipation of the air conditioner in summer, but also save energy by more than 20%, and can solve the frosting problem of the air conditioner in winter, improve the heating effect, and has the advantages of simple structure, safety and reliability, and real environmental protection, water saving and energy saving; At the same time, whether it is summer cooling or winter heating, even if the wet film layer in the air cooler is not used, the air conditioner can be operated normally.
  • FIG. 1 is a schematic perspective view of an embodiment of the present invention
  • Figure 2 is a plan view showing the structure of the embodiment shown in Figure 1;
  • Figure 3 is a schematic enlarged plan view of the fin of the embodiment shown in Figure 1;
  • FIG. 4 is a schematic enlarged view showing the wet film layer of the embodiment shown in FIG. 1;
  • Figure 5 is a schematic structural view of a water storage tank according to an embodiment of the present invention.
  • Figure 6 is a schematic view of the upper drip device of the wet film layer
  • Figure 7 is a schematic plan view of the drip device.
  • the composite structure wet film cooler provided in this embodiment includes a plurality of fins 1 arranged in parallel and a plurality of heat exchange tubes 2 penetrating through the fins 1, and the heat exchange tubes 2 are contained therein.
  • a flowing refrigerant a wet film layer 3 is pressed between two adjacent fins 1 to form a "sandwich" structural unit; the outer dimension of the wet film layer 3 is substantially identical to that of the fin 1, so that the fin 1 is wetted Layer 3 is completely covered and intimately contacted to ensure a natural, uniform, and rapid infiltration of moisture to the entire surface of each fin 1 without any power.
  • the water supply mode of the wet film layer 3 is a solution in which the water absorption zone 4 is added to the water storage tank 5, and the lower middle side of the wet film layer 3 is outwardly extended to absorb water which is introduced into the wet film layer 3.
  • the belt 4 ensures that the water does not drip from the wet film layer 3 and can be covered with the wet film layer 3 without being turned on.
  • the fin 1 is made of a metal material aluminum, and the surface of the metal material aluminum can be treated with anti-corrosion and hydrophilic film to resist corrosion; the wet film layer 3 and the water absorption belt 4 are both made of composite glass fiber.
  • the surface of the fin 1 is provided with a plurality of louvers 11, and the louvers 11 are arranged in parallel in a plurality of rows.
  • the louvers 11 are provided with a first through hole 21 through which the heat exchange tubes 2 are disposed.
  • the opening of the louver 11 causes the moisture in the wet film layer 3 to evaporate continuously, similar to the provision of numerous fine cooling towers on the surface of the fin 1.
  • the wet film layer 3 is provided with a second through hole 22 corresponding to the first through hole 21 and which can pass through the heat exchange tube 2.
  • the composite structure wet film cooler further includes a water storage tank 5 provided at the lower middle portion of the fin 1 for collecting condensed water generated by the air conditioner indoor unit.
  • the characteristic of condensed water is: it does not contain calcium and magnesium minerals, and it will not form scale on the surface of fins. If the dosage is increased, it can supplement the ion resin to exchange pure water.
  • tap water When applied to a large air conditioning unit, tap water can be replenished to the water storage tank 5 when the amount of condensed water is insufficient, depending on the amount of water consumed.
  • an ion exchange device may be provided at the water inlet 51 to treat calcium and magnesium ions in the tap water.
  • rainwater can be used, and a rainwater collecting device is provided at the water inlet 51 of the water storage tank 5 to obtain soft water having little calcium and magnesium ions.
  • a certain concentration of antifreeze liquid is added to the water storage tank 5, and the antifreeze liquid is infiltrated to the surface of the fin 1 through the water absorption belt 4 and the wet film layer 3 in sequence, so that the fin 1 can be prevented from frosting; at the same time, most of the condensed water in the air will be Along the fin 1, the natural downward flow under the action of gravity does not have a great influence on the concentration of the antifreeze in the wet film layer 3, thereby reducing the amount of antifreeze required for the entire system.
  • the antifreeze may be glycerin, CaCl 2 , urea, etc., and has no corrosion to the fins 1 .
  • the energy saving, low cost, no power, high reliability and simple structure of the embodiment can improve the heat dissipation efficiency and the energy efficiency ratio, reduce the exhaust pressure during cooling of the air conditioner, and ensure the air conditioner cooler on the other hand. No frosting during winter heating.
  • This embodiment can be used not only for household air conditioners, small commercial air conditioner units, but also for large central air conditioning units.
  • the indoor condensate in summer can be completely evaporated through the composite structure wet film cooler, which is a high-efficiency air conditioner without condensation water;
  • Embodiment 1 The difference from Embodiment 1 is that the wet film layer 3 is uniformly distributed in a strip shape on one side of each fin 1, and the wet film layers 3 of all the fins 1 may be arranged on the same side or on different sides.
  • Embodiment 1 The difference from Embodiment 1 is that in a part of the fins 1, a wet film layer 3 is pressed between two adjacent fins 1 to form a "sandwich" structure; and in another part of the fins 1, one of each fins 1 The side is pressed with a wet film layer 3.
  • Embodiment 1 The difference from Embodiment 1 is that, in a part of the fins 1, the outer dimensions of the wet film layer 3 are substantially the same as the size of each of the fins 1, so that the fins 1 are completely covered by the wet film layer 3; in the other part of the fins 1, The wet film layer 3 is evenly distributed on the fins 1 in a strip shape.
  • Embodiment 1 The difference from Embodiment 1 is that the surface of the fin 1 is provided with a plurality of slits, and the slits are arranged in a plurality of rows in parallel.
  • Embodiment 1 The difference from Embodiment 1 is that the fin 1, the wet film layer 3, and the water absorbing tape 4 are each made of a metal material aluminum.
  • Embodiment 1 The difference from Embodiment 1 is that the fins 1 and the wet film layers 3 are each made of a metallic material copper, and the water absorbing tape 4 is made of a composite glass fiber material.
  • the fin 1 is made of a metallic material stainless steel
  • the inner layers of the wet film layer 3 and the water absorbing tape 4 are both composite glass fiber materials
  • the outer layers are plated with a metallic material stainless steel.
  • the wet film layer 1 extends outwardly from the two water absorption belts 4, one at the top and one at the middle and lower portions, and two water storage tanks 5 are provided, and one water storage tank 5 is disposed at the outer bottom of the fins 1.
  • One is disposed between the two water absorption bands 4.
  • Embodiment 1 The difference from Embodiment 1 is:
  • the water supply method of the wet film layer 3 is a simple drip device 6, and the drip device is provided at the upper portion of the wet film layer 3.
  • the drip device 6 is composed of a water supply tank 61 and a drip pipe 62. One end of the drip pipe 62 extends into the water supply tank 61.
  • the drip pipe 62 has a drip hole 63 at the lower portion thereof, and the number and position of the drip hole 63 and the wet film layer 3 Corresponding.
  • the air-conditioning condensate enters the water supply tank 61 from the water inlet 51, and is dripped from the drip hole 63 uniformly onto the wet film layer 3 through the drip pipe 62.
  • tap water When applied to a large air conditioning unit, tap water can be replenished to the water supply tank 61 when the amount of condensed water is insufficient, depending on the amount of water consumed.
  • an ion exchange device may be provided at the water inlet 51 to treat calcium and magnesium ions in the tap water.
  • rainwater can be used, and a rainwater collecting device is provided at the water inlet 51 of the water supply tank 61 to obtain soft water having little calcium and magnesium ions.
  • the air-conditioning condensate enters the water supply tank 61 through the water inlet 51, passes through the drip pipe 62, and is uniformly dropped from the drip hole 63 onto the wet film layer 3, and the moisture of the wet film layer 3 is uniformly diffused to the surface of the fin 1.
  • the heat exchange tube 2 contains a high-temperature refrigerant, water is evaporated by heating the water adsorbed on the surface of the fin 1 to absorb the condensation heat of a large number of air conditioners, and the energy efficiency ratio of the ordinary air-cooled air conditioning unit is significantly improved, and cooling is achieved.
  • Tower + water-cooled air conditioner has the same heat dissipation effect and energy efficiency ratio, so that the COP of ordinary air-cooled air-conditioning is increased from 3.2 to 4.1, and energy saving is more than 20%.
  • a certain concentration of antifreeze solution is added to the water supply tank 6, and the antifreeze solution is infiltrated to the surface of the fin 1 through the drip hole 63 and the wet film layer 3 in sequence, thereby ensuring that the fin 1 does not frost; at the same time, most of the condensed water in the air will be Along the fin 1, the natural downward flow under the action of gravity does not have a great influence on the concentration of the antifreeze in the wet film layer 3, thereby reducing the amount of antifreeze required for the entire system.

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  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Devices For Blowing Cold Air, Devices For Blowing Warm Air, And Means For Preventing Water Condensation In Air Conditioning Units (AREA)

Abstract

A composite-structure wet-film surface air cooler, comprising a plurality of fins (1) parallelly arranged at intervals, and a plurality of heat exchanging pipes (2) passing through the fins (1); a wet film layer (3) is located between two fins (1) to form a "sandwich" structure; and at least one water absorbing belt (4) for introducing water to the wet film layer (3) extends out of the wet film layer (3), or a water dripping device (6) is disposed on the upper part of the wet film layer (3). The composite-structure wet-film surface air cooler on one hand improves the heat dissipation efficiency and coefficient of performance (COP) of condensate water used for the surface air cooler of an air conditioner to reduce air exhaust pressure when the air conditioner cools air, and on the other hand, by being used with anti-freeze, keeps the surface air cooler of the air conditioner from frosting when the air conditioner heats the air in winter.

Description

一种复合结构湿膜表冷器Composite structure wet film cooler 技术领域Technical field
本发明涉及空调技术领域,特别是涉及一种复合结构湿膜表冷器。The invention relates to the technical field of air conditioners, in particular to a composite structure wet film air cooler.
背景技术Background technique
现有空调机的冷却方式分为风冷和水冷两种。The cooling methods of the existing air conditioners are divided into air cooling and water cooling.
风冷空调机是通过室外的散热盘管和风机,直接向空气散发制冷时产生的热量。通常将散热盘管称为表面式空气冷却器(简称表冷器),其结构为多组铜管阵列,铜管内流动有制冷剂,铜管外涨接密集的散热铝翅片。风冷空调机可以夏季制冷、冬季制热,实现一机两用。夏季制冷时,表冷器用于散热时,一般称作冷凝器;冬季制热时,表冷器用于吸收空气中的热量时,表冷器一般称作蒸发器。多用于家用、小型或大型热泵机组。由于完全是通过风机带动空气,让空调机内的制冷剂在表冷器外表与空气换热,使得制冷效率一般仅有COP3.2左右。The air-cooled air conditioner emits heat directly from the air through the outdoor heat-dissipating coil and the fan. The heat-dissipating coil is generally called a surface air cooler (referred to as a surface cooler), and its structure is a plurality of sets of copper tube arrays, a refrigerant flows in the copper tubes, and dense heat-dissipating aluminum fins are connected outside the copper tubes. The air-cooled air conditioner can be cooled in summer and heated in winter to achieve dual use. In the summer cooling, when the air cooler is used for heat dissipation, it is generally called a condenser; when the air cooler is used to absorb heat in the air during heating in winter, the air cooler is generally called an evaporator. Mostly used for household, small or large heat pump units. Since the air is driven by the fan completely, the refrigerant in the air conditioner exchanges heat with the air outside the surface cooler, so that the cooling efficiency is generally only about COP3.2.
水冷空调机则增加了冷却水系统,空调机冷媒先与冷却水换热,再通过冷却塔向空气散热。水冷空调机一般多为大型夏季单制冷空调机组(螺杆、离心机组)。水冷空调机组COP一般在5.0以上,但是水冷空调机的体积大,成本高,结构复杂。The water-cooled air conditioner adds a cooling water system, and the air conditioner first exchanges heat with the cooling water, and then dissipates heat to the air through the cooling tower. Water-cooled air conditioners are generally large-scale summer single-refrigeration air-conditioning units (screws, centrifugal units). The COP of the water-cooled air-conditioning unit is generally above 5.0, but the water-cooled air conditioner has a large volume, high cost and complicated structure.
现有的表冷器结构由肋管(空调机一般采用紫铜管)、联箱和护板组成,肋管内流动有冷(热)制冷剂,肋管外有翅片,通过肋管胀管与翅片紧密配合。其中肋管和翅片是主要换热部件。常见的翅片形式有绕片式、皱槽式、轧片式和套片式等。表冷器的传热面结构形式有板式(如螺旋板式、板壳式、波纹板式、板翅式等)和管式(如列管式、套管式、蛇形管式、翅片管式等),空调机常用的为翅片管式,可分为平翅片、波纹翅片、冲缝型翅片和百叶窗翅片,以保证进行空气热交换的扰动性,使其处于紊流状态下,较大地提高换热效率。The existing surface cooler structure is composed of a ribbed tube (the air conditioner generally adopts a copper tube), a header box and a guard plate. The fin tube has a cold (hot) refrigerant flowing therein, and the fin tube has fins outside, and the tube is expanded by the rib tube. Works closely with the fins. Among them, the rib tube and the fin are the main heat exchange components. Common fin forms are wound, creased, rolled and sleeved. The heat transfer surface structure of the air cooler has a plate type (such as spiral plate, plate and shell, corrugated plate, plate and fin type, etc.) and tubular type (such as tube type, casing type, serpentine tube type, and fin tube type). Etc.), air conditioners are commonly used in finned tubes, which can be divided into flat fins, corrugated fins, punched fins and louver fins to ensure the disturbance of air heat exchange, making it turbulent. The heat exchange efficiency is greatly improved.
为使风冷空调机更节能,目前国内外主要通过回收冷凝水或自来水喷淋(雾)两种方式来提高风冷空调机的能耗比COP。通过回收空调制冷时室内机产生的冷凝水,采用不同方式将冷凝水(或自来水)在表冷器上(或附近)直接蒸发,利用水的蒸发吸收的潜热,额外增强空调表冷器的散热效果,降低空调制冷时压缩机的排气压力,从而降低空调的能耗。但目前空调的冷凝水一般都直接排走,没有进行循环利用。In order to make the air-cooled air conditioner more energy-efficient, at present, the energy consumption ratio COP of the air-cooled air conditioner is improved mainly by recovering condensed water or tap water spray (fog). By recovering the condensed water generated by the indoor unit during air-conditioning cooling, the condensed water (or tap water) is directly evaporated on the surface cooler (or nearby) in different ways, and the latent heat absorbed by the evaporation of the water is used to additionally enhance the heat dissipation of the air conditioner air cooler. The effect is to reduce the exhaust pressure of the compressor during air conditioning and cooling, thereby reducing the energy consumption of the air conditioner. However, the condensate of air conditioners is generally drained directly and is not recycled.
现有技术中关于冷凝水的利用主要有以下几种方式:The prior art uses condensed water mainly in the following ways:
(1)采用超声雾化器将冷凝水雾化后随风机吹洒在表冷器表面。但是超声雾化器极易损坏,造 价高,难于实用化。(1) The condensed water is atomized by an ultrasonic atomizer and then blown on the surface of the surface cooler with the fan. But the ultrasonic atomizer is extremely fragile and made The price is high and it is difficult to put it into practical use.
(2)采用微型离心式水泵将冷凝水加压雾化喷洒在表冷器表面。但是水泵高速运行,在冷凝水断断续续的情况下,水泵极易损坏,难于实用化。(2) The condensed water is sprayed and sprayed on the surface of the surface cooler by a micro centrifugal pump. However, the pump runs at a high speed, and the pump is easily damaged in the case of intermittent condensed water, which is difficult to put into practical use.
(3)采用将冷凝水收集后以自流方式在表冷器上流淌。但是冷凝水有效利用率低,在表冷器上随机流淌,滴水问题未克服。(3) The condensed water is collected and flowed on the surface cooler in a self-flow manner. However, the effective utilization rate of the condensed water is low, and it flows randomly on the surface cooler, and the dripping problem is not overcome.
(4)增加一个浸水式蒸发器。附加一个蒸发式冷凝器,但是这种方式使空调系统复杂化,故障率增加,损失空调整机的质量可靠性。(4) Add a submerged evaporator. An evaporative condenser is attached, but this method complicates the air conditioning system, increases the failure rate, and loses the quality reliability of the air conditioner.
(5)采用风机风叶甩出冷凝水。但是这种结构冷凝水有效利用率低,仅适用于窗式空调机,而现有的家用空调产品中,95%都是分体式空调机。(5) Use the fan blades to condense the condensate. However, the condensed water of this structure has low effective utilization rate and is only suitable for window air conditioners, and 95% of the existing household air conditioner products are split type air conditioners.
(6)将冷凝水集中,当中水使用。如冲洗浇灌等,但是这种方式不能起到节能效果。(6) Concentrate the condensed water, and use water. Such as flushing and watering, but this method can not save energy.
(7)透膜加湿器。多层水片层,它们由疏水性的聚四氟乙烯微孔膜包围,形成一层层膜袋。水片层之间垫有波纹板,形成空气通路,当空气流过水片层之间,由于透湿膜水一侧的水蒸汽压力大于空气侧的水蒸汽分压力,水蒸汽就在其压力差的作用下从水侧通过透湿膜的膜孔进入空气侧。如《暖通空调》2003年第2期第33卷发表的“房间空调器冷凝水的利用与节能”一文。但是这种方式会增加空调冷凝风机的风阻力,降低整机换热系数,结构复杂且成本高。(7) Diaphragm humidifier. A multi-layered water sheet layer surrounded by a hydrophobic polytetrafluoroethylene microporous film to form a film bag. The water sheet layer is padded with a corrugated plate to form an air passage. When air flows between the water sheet layers, the water vapor is at its pressure because the water vapor pressure on the water side of the moisture permeable membrane is greater than the water vapor partial pressure on the air side. Under the action of the difference, the air side passes through the membrane hole of the moisture permeable membrane from the water side. For example, "HVAC and Air Conditioning", Volume 2, 2003, Volume 33, "Usage and Energy Saving of Room Air Conditioner Condensate". However, this method will increase the wind resistance of the air conditioning condenser fan, reduce the heat transfer coefficient of the whole machine, and has a complicated structure and high cost.
(8)空调器中增设一个小水槽,先使冷凝水汇流到水槽中,然后利用微泵抽送冷凝水到雾化器中,雾化器把雾化后的水气送进室内,完成对室内的加湿;雾化器要设置在送风道处,冷凝水流向的转换通过二通电磁阀完成。如《仪表技术与传感器》2005年第10期发表的“家用空调器无滴水可调湿技术研究”一文。但是这种方式需要一套庞杂的传感器保护系统,总体造价高,使家用空调的成本难以消化。(8) Add a small water tank to the air conditioner, first make the condensed water flow into the water tank, then use the micro pump to pump the condensed water to the atomizer, and the atomizer sends the atomized water into the room to complete the indoor Humidification; the atomizer is placed at the air supply duct, and the conversion of the condensed water flow direction is completed by a two-way solenoid valve. For example, "Instrument Technology and Sensors", No. 10, 2005, "Research on the technology of drip-free adjustable humidity for household air conditioners". However, this method requires a complex sensor protection system, and the overall cost is high, making the cost of household air conditioners difficult to digest.
(9)采用加微型水泵和0.5mm×64孔铜管淋水结合的方案,效果最为明显,可提高能效比EER达8.38%,制冷量提高1.58%,空调功率降低达6.29%。如《制冷与空调》2006年第2期发表的“小型分体式空调冷凝水利用与节能实验探索与研究”一文。但是这种方式无法可靠运行。(9) The combination of micro-pump and 0.5mm×64-hole copper pipe is the most effective. The energy efficiency ratio is 8.38%, the cooling capacity is increased by 1.58%, and the air-conditioning power is reduced by 6.29%. For example, "Refrigeration and Air Conditioning", No. 2, 2006, "Exploration and Research on Small-scale Split Air Conditioning Condensate Utilization and Energy Saving Experiments". But this method does not work reliably.
综上所述,现有冷凝水的利用方式虽然很多,但尚存在以下缺陷:或成本高,或可靠性差,或结构复杂,或有效利用率低。这也是上述方法公布十多年来,市售空调机均没有设置冷凝水利用装置的原因。In summary, although the existing condensed water is used in many ways, it has the following defects: high cost, poor reliability, complicated structure, or low effective utilization. This is also the reason why the above-mentioned methods have not been installed for more than ten years, and there are no condensed water utilization devices installed in commercial air conditioners.
此外,还有直接向表冷器喷淋自来水的技术,如CN 201731590U公开的空调冷却喷淋系统。其体积增加较大,耗水量大,需要专门的水泵,成本高,结构复杂,目前也未大量推广。In addition, there are technologies for directly spraying tap water to the air cooler, such as the air conditioning cooling spray system disclosed in CN 201731590U. The volume is increased greatly, the water consumption is large, and a special water pump is needed, which has high cost and complicated structure, and has not been widely promoted at present.
也采用毛细原理来增强散热的,如CN 202281425U公开的具有毛细降温装置的冷凝器,但其存 在以下问题:The capillary principle is also used to enhance heat dissipation, such as the condenser with capillary cooling device disclosed in CN 202281425U, but In the following questions:
第一,毛细结构直接设在金属散热鳍(翅)片表面,大面积的,湿润的毛细结构与空气直接接触,让水分直接在毛细结构表面蒸发,但由于冷凝器安装在室外,风机带动大量的空气吹向毛细结构表面时,室外空气中的灰尘会逐步吸附在湿润的毛细结构表面,极易堵塞散热通道,不仅不会增加散热效果反而还会严重降低散热性能;而且多孔的毛细结构吸附细微灰尘后也很难清洗掉,实际使用时维护困难;First, the capillary structure is directly placed on the surface of the metal fin (fin). The large-area, wet capillary structure is in direct contact with the air, allowing the water to evaporate directly on the surface of the capillary structure. However, since the condenser is installed outdoors, the fan drives a large amount. When the air is blown to the surface of the capillary structure, the dust in the outdoor air will gradually adsorb on the surface of the wet capillary structure, which is easy to block the heat dissipation channel, which not only does not increase the heat dissipation effect but also seriously reduces the heat dissipation performance; and the porous capillary structure adsorbs. It is also difficult to clean after fine dust, and it is difficult to maintain in actual use;
第二,由于金属鳍(翅)片一侧的表面基本被纤维状的毛细结构铺满,使用中若一旦缺水,就犹如在高温的金属鳍(翅)片上盖了一层隔热的棉被,这同样会大大降低原有鳍(翅)片的散热效果,严重时会损坏空调压缩机;Second, since the surface of one side of the metal fin (fin) piece is substantially covered with a fibrous capillary structure, if it is short of water in use, it is like a layer of heat-insulated cotton on a high-temperature metal fin (wing) piece. This will also greatly reduce the heat dissipation effect of the original fin (wing) sheet, which will damage the air conditioner compressor in severe cases;
第三,其毛细吸水层和水槽设在散热鳍(翅)片的下方,水槽里的水要在毛细作用力下向上渗透,势必受重力影响,水分在短时间内很难达到毛细结构的上端,所以不得不增设预湿水管、电磁阀等部件,使结构复杂化,工作可靠性降低;同时,室外灰尘吸水后形成的泥垢会顺着毛细吸水层流到下方的水槽,不用多久,泥垢就会填满水槽,使整个毛细吸水系统失效;Third, the capillary water absorbing layer and the water tank are arranged below the fins (fin) fins, and the water in the water tank is to permeate upward under the capillary force, which is bound to be affected by gravity, and the water is difficult to reach the upper end of the capillary structure in a short time. Therefore, it is necessary to add pre-wet water pipes, solenoid valves and other components to complicate the structure and reduce the reliability of work. At the same time, the dirt formed by the outdoor dust will flow along the capillary water-absorbing layer to the sink below, and the mud will be removed. Will fill the sink and invalidate the entire capillary suction system;
第四,由于毛细结构是直接设在金属鳍(翅)片表面,而毛细结构是疏松的纤维结构,与金属鳍(翅)片的物理性能不同,二者接触配合的强度要受室外长期的高温、高湿、震动、风吹,特别是高压水清洗时的考验,大面积的毛细纤维容易受到损坏,易与金属鳍(翅)片剥离,出现配合间隙,使用寿命和散热效果都会降低;Fourth, since the capillary structure is directly on the surface of the metal fin (fin) sheet, and the capillary structure is a loose fibrous structure, and the physical properties of the metal fin (fin) sheet are different, the strength of the contact fit of the two is subject to long-term outdoor High temperature, high humidity, vibration, wind blowing, especially the test of high pressure water cleaning, large area of capillary fiber is easily damaged, easy to peel off with metal fin (wing), there is a matching gap, the service life and heat dissipation effect will be reduced;
第五,该专利设计中只考虑如何控制供水量,没有考虑到水中的钙镁离子问题,虽然在短时间内可以增强冷凝器的散热效果,但只要运行数月时间,高温的冷凝器鳍(翅)片就会使水中的钙镁离子在毛细结构表面形成大量坚硬的水垢,导致散热效果逐渐降低,而且极难清洗;同时,为控制自来水的供水量,其设计了一套复杂的控制系统,如水槽内设有水位感应器、进水管有控制水量的止水阀、电磁阀等,导致工作可靠性降低;Fifth, the patent design only considers how to control the water supply quantity, does not take into account the problem of calcium and magnesium ions in the water, although it can enhance the heat dissipation effect of the condenser in a short time, but as long as it runs for several months, the high temperature condenser fin ( The fins will cause the calcium and magnesium ions in the water to form a lot of hard scale on the surface of the capillary structure, which will gradually reduce the heat dissipation effect and is extremely difficult to clean. At the same time, in order to control the water supply of the tap water, a complex control system is designed. For example, if there is a water level sensor in the water tank, a water stop valve for controlling the water volume, a solenoid valve, etc., the work reliability is lowered;
第六,虽然,其在夏季空调制冷时可以增强空调机室外冷凝器的散热效果,但是从空调机的制冷、制热原理可以知道,夏季位于室外高温散热的冷凝器到了冬季制热时,成了低温吸热的蒸发器,空气中的水汽会在低温的金属鳍(翅)片上凝结出大量的冷凝水,所以常规空调的鳍(翅)片都制成光滑的表面,以利于冷凝水迅速下流,而此时,若在光滑的鳍(翅)片上设置大面积毛细纤维结构,一方面会降低冷凝水离开金属鳍(翅)片的速度,另一方面,吸满冷凝水的毛细结构会严重阻碍空气与金属鳍(翅)片的传热,导致冷凝水迅速冻结,逐步在鳍(翅)片之间形成大面积冰冻,堵塞空气流动,形成恶性循环,使空调根本无法正常运行;而且,此时也不可能将毛细结构从鳍(翅) 片上拆除,其实用性还不如前面的直接喷淋翅片的专利,这点是该专利无法实用的根本。Sixth, although it can enhance the heat dissipation effect of the outdoor condenser of the air conditioner during air conditioning and cooling in summer, it can be known from the principle of cooling and heating of the air conditioner that the condenser located in the outdoor high temperature heat dissipation in the summer is heated in winter. The low-temperature endothermic evaporator, the water vapor in the air will condense a large amount of condensed water on the low-temperature metal fin (fin) piece, so the fins (fin) of the conventional air conditioner are made into a smooth surface to facilitate the rapid condensation. Downstream, at this time, if a large area of capillary structure is provided on the smooth fin (fin) piece, on the one hand, the speed of the condensed water leaving the metal fin (wing) piece is lowered, and on the other hand, the capillary structure filled with the condensed water will Severely hindering the heat transfer between the air and the metal fins (fin), causing the condensate to freeze rapidly, gradually forming a large area of ice between the fins (wings), blocking the flow of air, forming a vicious circle, making the air conditioner unable to operate normally; At this time, it is also impossible to take the capillary structure from the fins (wings) On-chip removal, its practicality is not as good as the previous direct spray fin patent, which is the basis of the patent can not be practical.
发明内容Summary of the invention
本发明所要解决的技术问题是:克服现有技术的上述不足,为空调机提供一种节能,成本低,无动力,可靠性高,结构简单的复合结构湿膜表冷器,可完全回收空调冷凝水,可提高空调表冷器的散热效率和能效比,降低空调机制冷时的排气压力,并使空调表冷器在冬季制热时不结霜。The technical problem to be solved by the invention is to overcome the above-mentioned deficiencies of the prior art, and provide a composite structure wet film air cooler with energy saving, low cost, no power, high reliability and simple structure for the air conditioner, which can completely recover the air conditioner. The condensed water can improve the heat dissipation efficiency and energy efficiency ratio of the air conditioner air cooler, reduce the exhaust pressure during cooling of the air conditioner, and prevent the air conditioner air cooler from frosting during heating in winter.
本发明解决技术问题采用的技术方案是:一种复合结构湿膜表冷器包括平行间隔排列的多个翅片和贯通所述翅片的多个换热管,所述翅片的表面设置有湿膜层,所述湿膜层向外延伸出至少一条用于将水引入至所述湿膜层的吸水带,或在所述湿膜层的上部设置有滴水装置。The technical solution adopted by the present invention is: a composite structure wet film air cooler comprising a plurality of fins arranged in parallel and a plurality of heat exchange tubes penetrating the fins, the surface of the fins being provided with A wet film layer extending outwardly from at least one water absorption band for introducing water into the wet film layer, or a drip device disposed on an upper portion of the wet film layer.
进一步,所述湿膜层设于相邻两个翅片之间,形成紧密的“三明治”结构。这样,湿膜不直接与空气大面积接触,避免空气中的灰尘直接吸附在湿润的湿膜表面,堵塞翅片,影响散热效果,少量的灰尘即使吸附在光滑的翅片上,也便于清洗维护;从而使得湿膜层与翅片紧密接触,让水分自然、均匀的浸润到每个翅片的整个表面,无需任何动力。Further, the wet film layer is disposed between two adjacent fins to form a tight "sandwich" structure. In this way, the wet film does not directly contact the air in a large area, so that the dust in the air is directly adsorbed on the wet wet film surface, blocking the fins, affecting the heat dissipation effect, and a small amount of dust is easy to be cleaned and maintained even if it is adsorbed on the smooth fins; Thereby, the wet film layer is in close contact with the fins, allowing the water to naturally and uniformly infiltrate the entire surface of each fin without any power.
进一步,所述吸水带设置于湿膜层的侧面或顶部,以保证水不会从湿膜层滴出而又能布满湿膜层。Further, the water absorption belt is disposed on the side or the top of the wet film layer to ensure that water does not drip from the wet film layer and can be covered with the wet film layer.
进一步,所述湿膜层设于翅片的两侧。Further, the wet film layer is provided on both sides of the fin.
进一步,所述翅片的表面开设有若干冲缝、冲孔或百叶窗。优选百叶窗。开设的冲缝、冲孔或百叶窗使得湿膜层内的水分不断蒸发,类似于在翅片表面设有无数个细微的冷却塔。Further, the surface of the fin is provided with a plurality of punches, punches or louvers. A louver is preferred. The slits, punches or blinds are created to allow the moisture in the wet film layer to evaporate, similar to the numerous fine cooling towers on the surface of the fins.
进一步,所述翅片表面的湿膜层呈整片分布,以使水分快速浸润到每个翅片的整个表面。湿膜层也可以是局部设置,当湿膜层是局部设置时,可以是呈条状分布或网状分布。Further, the wet film layer on the surface of the fin is distributed in a whole sheet so that moisture rapidly infiltrates into the entire surface of each fin. The wet film layer may also be partially disposed, and when the wet film layer is partially disposed, it may be distributed in a strip shape or a network.
进一步,表冷器中所有翅片或部分翅片的表面设置有湿膜层,以保证水分能浸润到所有翅片的整个表面。Further, the surface of all fins or partial fins in the air cooler is provided with a wet film layer to ensure that moisture can infiltrate the entire surface of all the fins.
进一步,所述翅片由金属材料铝、铜或不锈钢制成。Further, the fins are made of a metallic material of aluminum, copper or stainless steel.
进一步,所述湿膜层和吸水带由吸水纤维材料制成,或者由与翅片相融合的同材质金属材料制成,或者由内层为吸水纤维材料、外层为与翅片相融合的同材质金属材料混合制成。优选吸水纤维材料,以保证湿膜层内的水分快速、均匀扩散至翅片表面。其中吸水纤维可以是纤维纸、玻璃纤维等,具有很强的亲水性,耐酸碱腐蚀、耐紫外线,不老化,在纤维毛细作用下,吸水带可将蓄水槽内的水自然浸润至湿膜层。Further, the wet film layer and the water absorption belt are made of a water absorbing fiber material, or are made of the same material metal material fused with the fin, or the inner layer is a water absorbing fiber material, and the outer layer is fused with the fin. Made of a mixture of metal materials. A water-absorbent fiber material is preferred to ensure rapid and uniform diffusion of moisture within the wet film layer to the surface of the fin. The water absorbing fiber may be fiber paper, glass fiber, etc., has strong hydrophilicity, is resistant to acid and alkali corrosion, is resistant to ultraviolet rays, and is not aging. Under the action of fiber wicking, the water absorbing belt naturally infiltrates the water in the water storage tank to Wet film layer.
进一步,还设有位于翅片外侧,给吸水带供水的蓄水槽。 Further, a water storage tank located outside the fin to supply water to the water absorbing belt is further provided.
进一步,所述滴水装置内设有位于翅片上部给滴水装置的滴水管供水用的供水槽,用于储存空调室内机产生的冷凝水或雨水。Further, the drip device is provided with a water supply tank for supplying water to the drip pipe of the drip device at the upper part of the fin, and is used for storing condensed water or rainwater generated by the indoor unit of the air conditioner.
进一步,为防止自来水中的水垢,在蓄水槽或供水槽的入水口处可设置离子交换装置,处理自来水中的钙镁离子;还可在蓄水槽或供水槽的入水口处设置雨水收集装置,获得钙镁离子极少的软水;另外,当冬季空调制热时,还可在蓄水槽或供水槽中加入一定浓度、保证翅片不结霜的防冻液.。Further, in order to prevent scale in the tap water, an ion exchange device may be disposed at the water inlet of the water storage tank or the water supply tank to treat calcium and magnesium ions in the tap water; and a rainwater collecting device may be disposed at the water inlet of the water storage tank or the water supply tank. Obtain soft water with little calcium and magnesium ions; in addition, when the air conditioner is heating in winter, it can also add anti-freezing liquid with a certain concentration to ensure that the fins are not frosted.
本发明的工作原理:The working principle of the invention:
基于自然界植物体内水分运动的仿生原理,在普通表冷器单纯的干式空气散热基础上,通过本发明,巧妙地将湿膜层与翅片融合在一起,增加水在表冷器上直接蒸发环节,使空调机散热时不仅利用了空气流动时的显热传递,还充分利用水蒸发相变(液体-气体)的潜热释放。本发明具体利用纤维毛细作用力和湿膜层内水分在表冷器加热后不断蒸发产生的蒸腾力,类似于植物内水分的运动原理,让水自然、均匀、快速的浸润至每个翅片的整个表面,不需任何动力;同时在翅片表面开设有若干冲缝、冲孔或百叶窗,能让湿膜层内水分不断蒸发,类似于在翅片表面有无数个细微的冷却塔,从而达到与采用冷却塔+水冷空调机相近的散热效果和能效比。Based on the bionic principle of water movement in plants in nature, on the basis of the simple dry air dissipation of the ordinary surface cooler, the invention combines the wet film layer with the fins and increases the direct evaporation of water on the surface cooler. In the link, the air conditioner dissipates not only the sensible heat transfer when the air flows, but also the latent heat release of the water vaporization phase change (liquid-gas). The invention specifically utilizes the capillary force of the fiber and the transpiration force generated by the evaporation of the moisture in the wet film layer after heating by the surface cooler, similar to the movement principle of the moisture in the plant, so that the water naturally, uniformly and rapidly infiltrates into each fin. The entire surface does not require any power; at the same time, there are a number of punches, punches or blinds on the surface of the fins, which allow the moisture in the wet film layer to evaporate, similar to the numerous cooling towers on the surface of the fins. It achieves the same heat dissipation effect and energy efficiency ratio as the cooling tower + water-cooled air conditioner.
本发明的优选方案:相邻两个的金属翅片将吸水湿膜层紧密压在中间,形成复合的“三明治”结构,湿膜中的水分是通过金属翅片上开的若干冲缝、冲孔或百叶窗蒸发的,湿膜不直接与空气大面积接触,避免空气的灰尘直接吸附在湿润的湿膜表面,堵塞翅片,影响散热效果,即使有少量的灰尘吸附在翅片上,但其光滑的金属表面也利于灰尘颗粒脱落,更便于清洗维护。而且由于湿膜层被紧密压在两个金属翅片中间,其使用寿命也几乎和翅片一样,也禁得起清洗时水的冲刷。A preferred embodiment of the present invention: two adjacent metal fins press the water-absorbing wet film layer in the middle to form a composite "sandwich" structure, and the moisture in the wet film is punched and punched through the metal fins. Or the louver evaporates, the wet film does not directly contact the air in a large area, avoiding the dust of the air directly adsorbing on the wet wet film surface, blocking the fins, affecting the heat dissipation effect, even if a small amount of dust is adsorbed on the fins, the smoothness thereof The metal surface also facilitates the removal of dust particles, making it easier to clean and maintain. Moreover, since the wet film layer is tightly pressed between the two metal fins, its service life is almost the same as that of the fins, and the water washing during cleaning is also prohibited.
此外,每一个“三明治”结构的复合湿膜单元,其换热面积仍然等同于一片金属翅片的两个散热面,这样可以做到让复合湿膜表冷器的散热面积仍然与原常规表冷器的散热面积相同。这样一来,即使复合湿膜缺水,表冷器仍可利用翅片外侧表面与空气直接散热,不依赖湿膜层,使空调机正常运行,无任何风险。In addition, the composite wet film unit of each "sandwich" structure has the same heat exchange area as the two heat dissipating surfaces of a metal fin, so that the heat dissipating area of the composite wet film cooler can still be compared with the original conventional table. The cooling unit has the same heat dissipation area. In this way, even if the composite wet film lacks water, the surface cooler can directly use the outer surface of the fin to directly dissipate heat from the air, and does not depend on the wet film layer, so that the air conditioner operates normally without any risk.
本发明的优选方案将吸水带设置于湿膜层的侧面:在毛细原理作用下,水分在湿膜内的流向,分向上和向下两路自然渗透,通过调整蓄水槽与湿膜层的相对高度,可以让水分迅速、均匀渗透到湿膜层上下部位(向上渗透的高度可以达到湿膜层的顶部,且正好可以与重力作用平衡,向下渗透时,重力反而会加速水的渗透),完全不需其他的辅助(预湿水管)装置;另外,在实际使用时,翅片上的灰尘,或清洗时的泥水会顺着翅片自然往下脱落,流走,不会进入旁边蓄水槽。According to a preferred embodiment of the present invention, the water absorption belt is disposed on the side of the wet film layer: under the action of the capillary principle, the flow direction of the water in the wet film is naturally infiltrated into the upward and downward directions, and the relative relationship between the water storage tank and the wet film layer is adjusted. The height allows the moisture to penetrate quickly and uniformly into the upper and lower parts of the wet film layer (the height of the upward penetration can reach the top of the wet film layer, and it can just balance with the gravity. When it penetrates downward, the gravity will accelerate the water penetration). There is no need for other auxiliary (pre-wet water pipe) devices; in addition, in actual use, the dust on the fins, or the muddy water during cleaning, will fall down naturally along the fins, and will not flow into the side water storage tank.
此外,在本发明简化的系统中,还可以直接让冷凝水经过湿膜顶部的滴水装置,均匀滴到湿膜上,使结构更简单。 Further, in the simplified system of the present invention, it is also possible to directly pass the condensed water through the drip device on the top of the wet film and evenly drip onto the wet film to make the structure simpler.
本发明的创新还在于:复合湿膜表冷器在夏季制冷做散热的冷凝器用,冬季制热时可做吸热的蒸发器用。不仅可以在夏季增强冷凝器的散热功能;而且可以还在冬季空调制热时,通过在蓄(供)水槽内加入防冻液,阻止翅片结霜,加强冬季制热效果,解决目前空调冬季制热时翅片结霜,制热效率低的通病。The innovation of the invention is also that the composite wet film air cooler is used for cooling the condenser for cooling in summer, and can be used as an endothermic evaporator for heating in winter. Not only can the condenser's heat dissipation function be enhanced in the summer; but also in the winter air conditioning heating, by adding antifreeze to the storage tank, preventing the fins from frosting, strengthening the winter heating effect, and solving the current air conditioning winter system. When the heat is finned, the heat is inefficient.
本发明的另一大特点是,由于采用“三明治”结构,冬季制热时,空气冷凝水在“三明治”复合结构两侧的金属翅片表面凝结,直接下落,不易与湿膜内的防冻液接触。当用于大型空气源热泵空调机组时,相对于其他采用防冻液与空气完全混合的热源塔(如闭式热源塔)或能源塔的空调系统,可以大大减少防冻液的数量,节约运行费用,并使空调系统更加简单。Another major feature of the present invention is that, due to the "sandwich" structure, air condensate condenses on the surface of the metal fins on both sides of the "sandwich" composite structure during heating in winter, and falls directly, which is difficult to prevent from the antifreeze in the wet film. contact. When used in large air source heat pump air conditioning units, compared with other heat source towers (such as closed heat source towers) or energy tower air conditioning systems that use antifreeze and air completely mixed, the amount of antifreeze can be greatly reduced, and operating costs can be saved. And make the air conditioning system easier.
而且,由于采用“三明治”结构,其外表完全与常规表冷器一样,都是光滑的表面,丝毫不影响室外空气与翅片的换热,以及冷凝水的排除,而且换热面积也可做到完全等同常规表冷器。因此即使在冬季制热不使用防冻液,也可正常运行。Moreover, due to the "sandwich" structure, its appearance is completely smooth, like the conventional surface cooler, without affecting the heat exchange between the outdoor air and the fins, and the elimination of condensed water, and the heat exchange area can also be done. To the full equivalent of the conventional table cooler. Therefore, even if it is not used in the winter heating, it can operate normally.
最后,本发明中湿膜和水槽所需的水,主要取自制冷时蒸发器产生的冷凝水,这样使空调机既省电又省水;而且冷凝水不含钙、镁矿物质,不会在翅片表面结水垢;另一方面,只有空调运行才有冷凝水,空调冷凝水量又与空调的散热量有对应关系,通过适当的匹配可以保证冷凝水完全被蒸发掉,不会出现过量水外流,所以系统中没有也不必设置复杂的水位、水流量控制系统,十分简洁。从冷凝水的排放角度看,还是一种无冷凝水的空调,免去冷凝水外排管道安装,更方便空调的安装使用。Finally, the water required for the wet film and the water tank in the present invention is mainly taken from the condensed water generated by the evaporator during cooling, so that the air conditioner saves electricity and saves water; and the condensed water does not contain calcium or magnesium minerals, and does not On the other hand, there is condensation on the surface of the fins; on the other hand, only the air conditioning operation has condensed water, and the amount of condensed water in the air conditioner has a corresponding relationship with the heat dissipation of the air conditioner. By proper matching, the condensed water can be completely evaporated, and no excess water will appear. Outflow, so there is no need to set complicated water level and water flow control system in the system, which is very simple. From the perspective of condensate discharge, it is also an air conditioner with no condensed water, which eliminates the installation of condensate drain pipes and is more convenient for air conditioner installation and use.
总之,本发明不仅可以在夏季增强空调的散热,节能20%以上,而且可以解决冬季空调结霜问题,提高制热效果,并且结构简单,安全可靠,做到真正的环保、节水、节能;同时,无论是夏季制冷还是冬季制热,即使表冷器中的湿膜层不投用,也能保证空调正常运行。In short, the invention can not only enhance the heat dissipation of the air conditioner in summer, but also save energy by more than 20%, and can solve the frosting problem of the air conditioner in winter, improve the heating effect, and has the advantages of simple structure, safety and reliability, and real environmental protection, water saving and energy saving; At the same time, whether it is summer cooling or winter heating, even if the wet film layer in the air cooler is not used, the air conditioner can be operated normally.
附图说明DRAWINGS
图1为本发明实施例的立体结构示意图;1 is a schematic perspective view of an embodiment of the present invention;
图2为图1所示实施例的平面结构示意图;Figure 2 is a plan view showing the structure of the embodiment shown in Figure 1;
图3为图1所示实施例翅片的放大结构示意图;Figure 3 is a schematic enlarged plan view of the fin of the embodiment shown in Figure 1;
图4为图1所示实施例湿膜层的放大结构示意图;4 is a schematic enlarged view showing the wet film layer of the embodiment shown in FIG. 1;
图5为本发明实施例蓄水槽的结构示意图;Figure 5 is a schematic structural view of a water storage tank according to an embodiment of the present invention;
图6为湿膜层上部滴水装置示意图;Figure 6 is a schematic view of the upper drip device of the wet film layer;
图7为滴水装置平面结构示意图。Figure 7 is a schematic plan view of the drip device.
具体实施方式 detailed description
以下结合附图及实施例对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
实施例1Example 1
参照图1、和图2,本实施例提供的复合结构湿膜表冷器,包括平行间隔排列的多个翅片1和贯通翅片1的多个换热管2,换热管2内含有流动的制冷剂;相邻两个翅片1之间压制有湿膜层3,形成一个“三明治”结构单元;湿膜层3的外形尺寸与翅片1基本一致,使得翅片1被湿膜层3完全覆盖、紧密接触,保证水份自然、均匀、快速的浸润至每个翅片1的整个表面,无需任何动力。Referring to FIG. 1 and FIG. 2, the composite structure wet film cooler provided in this embodiment includes a plurality of fins 1 arranged in parallel and a plurality of heat exchange tubes 2 penetrating through the fins 1, and the heat exchange tubes 2 are contained therein. a flowing refrigerant; a wet film layer 3 is pressed between two adjacent fins 1 to form a "sandwich" structural unit; the outer dimension of the wet film layer 3 is substantially identical to that of the fin 1, so that the fin 1 is wetted Layer 3 is completely covered and intimately contacted to ensure a natural, uniform, and rapid infiltration of moisture to the entire surface of each fin 1 without any power.
参照图4和图5,湿膜层3的供水方式采用吸水带4加蓄水槽5的方案,湿膜层3的中下侧向外延伸出一条用于将水引入至湿膜层3的吸水带4,保证空调在不开机的情况下,水不会从湿膜层3滴出而又能布满湿膜层3。其中,翅片1由金属材料铝制成,金属材料铝的表面可进行防腐和亲水膜处理,可耐腐蚀;湿膜层3和吸水带4均由复合玻璃纤维制成。Referring to FIGS. 4 and 5, the water supply mode of the wet film layer 3 is a solution in which the water absorption zone 4 is added to the water storage tank 5, and the lower middle side of the wet film layer 3 is outwardly extended to absorb water which is introduced into the wet film layer 3. The belt 4 ensures that the water does not drip from the wet film layer 3 and can be covered with the wet film layer 3 without being turned on. Among them, the fin 1 is made of a metal material aluminum, and the surface of the metal material aluminum can be treated with anti-corrosion and hydrophilic film to resist corrosion; the wet film layer 3 and the water absorption belt 4 are both made of composite glass fiber.
参照图3,翅片1的表面开设有若干百叶窗11,百叶窗11呈多列平行间隔排布,百叶窗11两两之间设有可穿过换热管2的第一穿孔21。百叶窗11的开设使得湿膜层3内的水分不断蒸发,类似于在翅片1表面设有无数个细微的冷却塔。Referring to FIG. 3, the surface of the fin 1 is provided with a plurality of louvers 11, and the louvers 11 are arranged in parallel in a plurality of rows. The louvers 11 are provided with a first through hole 21 through which the heat exchange tubes 2 are disposed. The opening of the louver 11 causes the moisture in the wet film layer 3 to evaporate continuously, similar to the provision of numerous fine cooling towers on the surface of the fin 1.
参照图4,湿膜层3上设有与第一穿孔21相对应、可穿过换热管2的第二穿孔22。Referring to FIG. 4, the wet film layer 3 is provided with a second through hole 22 corresponding to the first through hole 21 and which can pass through the heat exchange tube 2.
参照图5,复合结构湿膜表冷器还包括设于翅片1外侧中下部的蓄水槽5,用于汇集空调室内机产生的冷凝水。冷凝水的特点为:不含钙、镁矿物质,不会在翅片表面结水垢,若用量增加可以补充离子树脂交换纯净水。Referring to Fig. 5, the composite structure wet film cooler further includes a water storage tank 5 provided at the lower middle portion of the fin 1 for collecting condensed water generated by the air conditioner indoor unit. The characteristic of condensed water is: it does not contain calcium and magnesium minerals, and it will not form scale on the surface of fins. If the dosage is increased, it can supplement the ion resin to exchange pure water.
在应用于大型空调机组时,可以根据水的消耗量,当回收冷凝水不足时,可向蓄水槽5补充自来水。为防止自来水中的水垢,还可入水口51处设置离子交换装置,处理自来水中的钙镁离子。When applied to a large air conditioning unit, tap water can be replenished to the water storage tank 5 when the amount of condensed water is insufficient, depending on the amount of water consumed. In order to prevent scale in the tap water, an ion exchange device may be provided at the water inlet 51 to treat calcium and magnesium ions in the tap water.
另外,为了节约用水,还可利用雨水,通过在蓄水槽5的入水口51处设置雨水收集装置,以获得钙镁离子极少的软水。Further, in order to save water, rainwater can be used, and a rainwater collecting device is provided at the water inlet 51 of the water storage tank 5 to obtain soft water having little calcium and magnesium ions.
本实施例的工作原理为:The working principle of this embodiment is as follows:
(一)用于空调机组时,以夏季制冷为例:(1) For air conditioning units, take summer cooling as an example:
将所有冷凝水汇集至蓄水槽5,吸水带4在纤维毛细的作用下将蓄水槽5内的冷凝水自然浸润至翅片1上的湿膜层3,湿膜层3的水份再均匀扩散至翅片1表面。由于换热管2内含有高温的制冷剂,通过加热吸附在翅片1表面的水份进行水蒸发,吸收大量空调的冷凝热,显著提高普通风冷空调机组的能效比,并达到与采用冷却塔+水冷空调机相同的散热效果和能效比,从而将普通风冷空调制冷时的COP由3.2提高至4.1,节能20%以上。All the condensed water is collected into the water storage tank 5, and the water absorbing belt 4 naturally infiltrates the condensed water in the water storage tank 5 to the wet film layer 3 on the fin 1 by the capillary action of the fibers, and the moisture of the wet film layer 3 is uniformly diffused. To the surface of the fin 1. Since the heat exchange tube 2 contains a high-temperature refrigerant, water is evaporated by heating the water adsorbed on the surface of the fin 1 to absorb the condensation heat of a large number of air conditioners, and the energy efficiency ratio of the ordinary air-cooled air conditioning unit is significantly improved, and cooling is achieved. Tower + water-cooled air conditioner has the same heat dissipation effect and energy efficiency ratio, so that the COP of ordinary air-cooled air-conditioning is increased from 3.2 to 4.1, and energy saving is more than 20%.
(二)用于空调机组时,以冬季制热为例: (2) When using air conditioning units, take winter heating as an example:
在蓄水槽5中加入一定浓度的防冻液,依次通过吸水带4和湿膜层3将防冻液浸润至翅片1表面,可以保证翅片1不结霜;同时空气中的冷凝水大部分会沿着翅片1,在重力作用下自然下流,不会对湿膜层3内防冻液的浓度产生太大影响,从而减少整个系统所需要的防冻液量。A certain concentration of antifreeze liquid is added to the water storage tank 5, and the antifreeze liquid is infiltrated to the surface of the fin 1 through the water absorption belt 4 and the wet film layer 3 in sequence, so that the fin 1 can be prevented from frosting; at the same time, most of the condensed water in the air will be Along the fin 1, the natural downward flow under the action of gravity does not have a great influence on the concentration of the antifreeze in the wet film layer 3, thereby reducing the amount of antifreeze required for the entire system.
其中,防冻液可以是甘油、CaCl2、尿素等,且对翅片1无腐蚀。Among them, the antifreeze may be glycerin, CaCl 2 , urea, etc., and has no corrosion to the fins 1 .
总之,本实施例节能,成本低,无动力,可靠性高,结构简单,一方面可提高散热效率和能效比,降低空调机制冷时的排气压力,另一方面可保证空调表冷器在冬季制热时不结霜。In short, the energy saving, low cost, no power, high reliability and simple structure of the embodiment can improve the heat dissipation efficiency and the energy efficiency ratio, reduce the exhaust pressure during cooling of the air conditioner, and ensure the air conditioner cooler on the other hand. No frosting during winter heating.
本实施例不仅可用于家用空调机,小型商用空调机组,还可用于大型中央空调机组。This embodiment can be used not only for household air conditioners, small commercial air conditioner units, but also for large central air conditioning units.
当用于家用空调时,可以完全将夏季的室内冷凝水通过复合结构湿膜表冷器蒸发,是一种无冷凝水的高效空调;When used in household air conditioners, the indoor condensate in summer can be completely evaporated through the composite structure wet film cooler, which is a high-efficiency air conditioner without condensation water;
当用于大型中央空调时,比现有冷水机组系统简单,比现有风冷热泵机组能效比高;当采用三明治结构,在冬季制热时,空气冷凝水在翅片表面凝结,直接下落,不与湿膜内的防冻液接触,相对于防冻液与空气完全混合的热源塔或能源塔的空调系统,可以大大减少加入的防冻液的数量,并使得系统更加简单。When used in large central air conditioning systems, it is simpler than existing chiller systems, and has higher energy efficiency than existing air-cooled heat pump units. When using a sandwich structure, air condensate condenses on the fin surface and falls directly during heating in winter. Without contacting the antifreeze in the wet film, the air conditioning system of the heat source tower or the energy tower completely mixed with the antifreeze and the air can greatly reduce the amount of the antifreeze added and make the system simpler.
实施例2Example 2
与实施例1的区别在于,湿膜层3呈条状均匀分布在每个翅片1的一侧,且所有翅片1的湿膜层3可以布置成同一侧,也可以布置成不同侧。The difference from Embodiment 1 is that the wet film layer 3 is uniformly distributed in a strip shape on one side of each fin 1, and the wet film layers 3 of all the fins 1 may be arranged on the same side or on different sides.
实施例3Example 3
与实施例1的区别在于,一部分翅片1中,相邻两个翅片1之间压制有湿膜层3,形成“三明治”结构;另一部分翅片1中,每个翅片1的一侧压制有湿膜层3。The difference from Embodiment 1 is that in a part of the fins 1, a wet film layer 3 is pressed between two adjacent fins 1 to form a "sandwich" structure; and in another part of the fins 1, one of each fins 1 The side is pressed with a wet film layer 3.
实施例4Example 4
与实施例1的区别在于,一部分翅片1中,湿膜层3的外形尺寸与每个翅片1尺寸基本一致,使得翅片1被湿膜层3完全覆盖;另一部分翅片1中,湿膜层3呈条状均匀分布在翅片1上。The difference from Embodiment 1 is that, in a part of the fins 1, the outer dimensions of the wet film layer 3 are substantially the same as the size of each of the fins 1, so that the fins 1 are completely covered by the wet film layer 3; in the other part of the fins 1, The wet film layer 3 is evenly distributed on the fins 1 in a strip shape.
实施例5Example 5
与实施例1的区别在于,翅片1的表面开设有若干冲缝,冲缝呈多列平行间隔排布。The difference from Embodiment 1 is that the surface of the fin 1 is provided with a plurality of slits, and the slits are arranged in a plurality of rows in parallel.
实施例6Example 6
与实施例1的区别在于,翅片1、湿膜层3和吸水带4均由金属材料铝制成。The difference from Embodiment 1 is that the fin 1, the wet film layer 3, and the water absorbing tape 4 are each made of a metal material aluminum.
实施例7Example 7
与实施例1的区别在于,翅片1、湿膜层3均由金属材料铜制成,吸水带4由复合玻璃纤维材料制成。 The difference from Embodiment 1 is that the fins 1 and the wet film layers 3 are each made of a metallic material copper, and the water absorbing tape 4 is made of a composite glass fiber material.
实施例8Example 8
与实施例1的区别在于,翅片1由金属材料不锈钢制成,湿膜层3和吸水带4的内层均为复合玻璃纤维材料,外层均镀有金属材料不锈钢。The difference from Embodiment 1 is that the fin 1 is made of a metallic material stainless steel, and the inner layers of the wet film layer 3 and the water absorbing tape 4 are both composite glass fiber materials, and the outer layers are plated with a metallic material stainless steel.
实施例9Example 9
与实施例1的区别在于,湿膜层1向外延伸出两个吸水带4,一个在顶部,一个在中下部,并设置两个蓄水槽5,一个蓄水槽5设于翅片1外侧底部,一个设于两个吸水带4之间。The difference from the embodiment 1 is that the wet film layer 1 extends outwardly from the two water absorption belts 4, one at the top and one at the middle and lower portions, and two water storage tanks 5 are provided, and one water storage tank 5 is disposed at the outer bottom of the fins 1. One is disposed between the two water absorption bands 4.
实施例10Example 10
与实施例1的区别在于:The difference from Embodiment 1 is:
参照图6和图7,湿膜层3的供水方式采用简洁的滴水装置6的方案,滴水装置设于湿膜层3的上部。所述滴水装置6由供水槽61、滴水管62组成,滴水管62一端伸入供水槽61中,其中滴水管62下部开有滴水孔63,滴水孔63的数量和位置且与湿膜层3相对应。空调冷凝水由入水口51进入到供水槽61,通过滴水管62,从滴水孔63均匀的滴落到湿膜层3上。Referring to Figs. 6 and 7, the water supply method of the wet film layer 3 is a simple drip device 6, and the drip device is provided at the upper portion of the wet film layer 3. The drip device 6 is composed of a water supply tank 61 and a drip pipe 62. One end of the drip pipe 62 extends into the water supply tank 61. The drip pipe 62 has a drip hole 63 at the lower portion thereof, and the number and position of the drip hole 63 and the wet film layer 3 Corresponding. The air-conditioning condensate enters the water supply tank 61 from the water inlet 51, and is dripped from the drip hole 63 uniformly onto the wet film layer 3 through the drip pipe 62.
在应用于大型空调机组时,可以根据水的消耗量,当回收冷凝水不足时,可向供水槽61补充自来水。为防止自来水中的水垢,还可入水口51处设置离子交换装置,处理自来水中的钙镁离子。When applied to a large air conditioning unit, tap water can be replenished to the water supply tank 61 when the amount of condensed water is insufficient, depending on the amount of water consumed. In order to prevent scale in the tap water, an ion exchange device may be provided at the water inlet 51 to treat calcium and magnesium ions in the tap water.
另外,为了节约用水,还可利用雨水,通过在供水槽61的入水口51处设置雨水收集装置,以获得钙镁离子极少的软水。Further, in order to save water, rainwater can be used, and a rainwater collecting device is provided at the water inlet 51 of the water supply tank 61 to obtain soft water having little calcium and magnesium ions.
本实施例的工作原理为:The working principle of this embodiment is as follows:
(一)用于空调机组时,以夏季制冷为例:(1) For air conditioning units, take summer cooling as an example:
空调冷凝水由入水口51进入到供水槽61,通过滴水管62,从滴水孔63均匀的滴落到湿膜层3上,湿膜层3的水份再均匀扩散至翅片1表面。由于换热管2内含有高温的制冷剂,通过加热吸附在翅片1表面的水份进行水蒸发,吸收大量空调的冷凝热,显著提高普通风冷空调机组的能效比,并达到与采用冷却塔+水冷空调机相同的散热效果和能效比,从而将普通风冷空调制冷时的COP由3.2提高至4.1,节能20%以上。The air-conditioning condensate enters the water supply tank 61 through the water inlet 51, passes through the drip pipe 62, and is uniformly dropped from the drip hole 63 onto the wet film layer 3, and the moisture of the wet film layer 3 is uniformly diffused to the surface of the fin 1. Since the heat exchange tube 2 contains a high-temperature refrigerant, water is evaporated by heating the water adsorbed on the surface of the fin 1 to absorb the condensation heat of a large number of air conditioners, and the energy efficiency ratio of the ordinary air-cooled air conditioning unit is significantly improved, and cooling is achieved. Tower + water-cooled air conditioner has the same heat dissipation effect and energy efficiency ratio, so that the COP of ordinary air-cooled air-conditioning is increased from 3.2 to 4.1, and energy saving is more than 20%.
(二)用于空调机组时,以冬季制热为例:(2) When using air conditioning units, take winter heating as an example:
在供水槽6中加入一定浓度的防冻液,依次通过滴水孔63和湿膜层3将防冻液浸润至翅片1表面,可以保证翅片1不结霜;同时空气中的冷凝水大部分会沿着翅片1,在重力作用下自然下流,不会对湿膜层3内防冻液的浓度产生太大影响,从而减少整个系统所需要的防冻液量。A certain concentration of antifreeze solution is added to the water supply tank 6, and the antifreeze solution is infiltrated to the surface of the fin 1 through the drip hole 63 and the wet film layer 3 in sequence, thereby ensuring that the fin 1 does not frost; at the same time, most of the condensed water in the air will be Along the fin 1, the natural downward flow under the action of gravity does not have a great influence on the concentration of the antifreeze in the wet film layer 3, thereby reducing the amount of antifreeze required for the entire system.
由于上述实施例2~实施例10中复合结构湿膜表冷器的结构通过文字说明是普通人均可以理解的,所以再未用另外的附图来表示。 Since the structures of the composite structure wet film coolers of the above-described Embodiments 2 to 10 are understood by ordinary people, they are not represented by other drawings.
以上仅为本发明的优选实施例,并不用于限制本发明,显然,本领域的技术人员可以对本发明进行各种改动、变型而不脱离本发明的精神和范围。倘若对本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,均属于本发明的保护范围。 The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. It is obvious that those skilled in the art can make various modifications and changes to the invention without departing from the spirit and scope of the invention. Such modifications and variations of the present invention are intended to be included within the scope of the present invention.

Claims (10)

  1. 一种复合结构湿膜表冷器,包括平行间隔排列的多个翅片和贯通所述翅片的多个换热管,其特征在于,所述翅片的表面设置有湿膜层,所述湿膜层向外延伸出至少一条用于将水引入至所述湿膜层的吸水带,或在所述湿膜层的上部设置滴水装置。A composite structure wet film cooler comprising a plurality of fins arranged in parallel and a plurality of heat exchange tubes penetrating the fins, wherein a surface of the fins is provided with a wet film layer, The wet film layer extends outwardly from at least one water absorbing tape for introducing water into the wet film layer, or a drip device is disposed on an upper portion of the wet film layer.
  2. 根据权利要求1所述的复合结构湿膜表冷器,其特征在于,所述湿膜层设于相邻两个翅片之间,形成“三明治”结构。The composite structure wet film cooler of claim 1 wherein said wet film layer is disposed between adjacent fins to form a "sandwich" structure.
  3. 根据权利要求1或2所述的复合结构湿膜表冷器,其特征在于,所述吸水带设置于湿膜层的侧面或顶部。The composite structure wet film cooler according to claim 1 or 2, wherein the water absorbing tape is disposed on a side or a top of the wet film layer.
  4. 根据权利要求1或2所述的复合结构湿膜表冷器,其特征在于,所述湿膜层设于翅片的两侧。The composite structure wet film cooler according to claim 1 or 2, wherein the wet film layer is provided on both sides of the fin.
  5. 根据权利要求1~4之一所述的复合结构湿膜表冷器,其特征在于,所述翅片表面的湿膜层呈整片分布、条状分布或网状分布。The composite structure wet film cooler according to any one of claims 1 to 4, wherein the wet film layer on the surface of the fin has a whole sheet distribution, a strip shape or a mesh distribution.
  6. 根据权利要求1~5之一所述的复合结构湿膜表冷器,其特征在于,所述表冷器中所有翅片或部分翅片的表面设置有湿膜层。The composite structure wet film cooler according to any one of claims 1 to 5, characterized in that the surface of all the fins or partial fins in the surface cooler is provided with a wet film layer.
  7. 根据权利要求1~6之一所述的复合结构湿膜表冷器,其特征在于,所述翅片的表面开设有若干冲缝、冲孔或百叶窗。The composite structure wet film cooler according to any one of claims 1 to 6, wherein the surface of the fin is provided with a plurality of punches, punches or louvers.
  8. 根据权利要求1~7之一所述的复合结构湿膜表冷器,其特征在于,所述翅片由金属材料铝、铜或不锈钢制成。The composite structure wet film cooler according to any one of claims 1 to 7, wherein the fins are made of a metallic material of aluminum, copper or stainless steel.
  9. 根据权利要求1~8之一所述的复合结构湿膜表冷器,其特征在于,所述湿膜层和吸水带由吸水纤维材料制成,或者由与翅片相融合的同材质金属材料制成,或者由内层为吸水纤维材料、外层为与翅片相融合的同材质金属材料混合制成。The composite structure wet film cooler according to any one of claims 1 to 8, wherein the wet film layer and the water absorbing tape are made of a water absorbing fiber material or a metal material of the same material fused with the fins. It is made of a mixture of the same material and a metal material mixed with the fins.
  10. 根据权利要求1~9之一所述的复合结构湿膜表冷器,其特征在于,还设有位于翅片外侧,给吸水带供水的蓄水槽;或所述滴水装置内设有位于翅片上部给滴水装置的滴水管供水用的供水槽。 The composite structure wet film air cooler according to any one of claims 1 to 9, further comprising: a water storage tank located outside the fin to supply water to the water absorption belt; or the drip device is provided with the fin The upper water supply tank for supplying water to the drip pipe of the drip device.
PCT/CN2015/073609 2014-04-17 2015-03-04 Composite-structure wet-film surface air cooler WO2015158186A1 (en)

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