WO2015156537A1 - Rubbing roller and method for producing same - Google Patents

Rubbing roller and method for producing same Download PDF

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Publication number
WO2015156537A1
WO2015156537A1 PCT/KR2015/003278 KR2015003278W WO2015156537A1 WO 2015156537 A1 WO2015156537 A1 WO 2015156537A1 KR 2015003278 W KR2015003278 W KR 2015003278W WO 2015156537 A1 WO2015156537 A1 WO 2015156537A1
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WO
WIPO (PCT)
Prior art keywords
coating layer
bond coating
rubbing roller
carbon
outer circumferential
Prior art date
Application number
PCT/KR2015/003278
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French (fr)
Korean (ko)
Inventor
윤성희
예경환
Original Assignee
(주) 코미코
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by (주) 코미코 filed Critical (주) 코미코
Priority to JP2016559938A priority Critical patent/JP6325130B2/en
Priority to CN201580018906.9A priority patent/CN106233193B/en
Publication of WO2015156537A1 publication Critical patent/WO2015156537A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1337Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers

Definitions

  • the present invention relates to a rubbing roller and a method for manufacturing the same, and more particularly, to a rubbing roller and a method for manufacturing the same for forming an alignment film having a fine groove shape so that the liquid crystal molecules of the liquid crystal display device are uniformly arranged.
  • a liquid crystal display device is largely composed of a liquid crystal display panel for displaying an image using the birefringence characteristics of the liquid crystal molecules and a backlight assembly for supplying light from the lower portion of the liquid crystal display panel.
  • the liquid crystal display panel includes a thin film transistor substrate in which a pixel electrode and a thin film transistor for switching the same are arranged in a lattice form, and the liquid crystal molecules are interposed therebetween, and the RGB pixel is formed in a thin film form. It includes a color filter substrate formed by. In this case, an alignment layer is formed on a surface of the thin film transistor substrate and the color filter substrate facing the liquid crystal molecules so as to uniformly arrange the liquid crystal molecules.
  • the alignment layer is formed in the shape of a micro groove by rubbing the opposing surfaces of the thin film transistor substrate and the color filter substrate with a rubbing roller having a rubbing cloth attached to an outer circumferential surface thereof. Accordingly, the alignment layer has a constant rubbing angle, a constant pressure, a constant speed, parallelism between the rubbing roller and the thin film transistor substrate or the color filter substrate, to remove dust and static electricity generated during friction, The adhesion state of the rubbing cloth is applied as an important factor. In particular, the parallelism between the rubbing roller and the thin film transistor substrate or the color filter substrate among these elements is considered to be the most important element because the microgrooves are formed very precisely.
  • the rubbing roller has a cylindrical shape made of metal as a whole, the center portion of the rubbing roller has a weight when rubbing the thin film transistor substrate and the color filter substrate, which are larger in size, according to a liquid crystal display device, which has recently increased in size. By not tolerating and sagging, a fatal problem of failing to maintain the parallelism may occur.
  • Another object of the present invention is to provide a method for producing the above rubbing roller.
  • the rubbing roller is a cylindrical body made of Carbon Fiber Reinforced Plastic (hereinafter referred to as CFRP), the outer peripheral surface of the body is coated with a carbon material material It comprises a bond coating layer consisting of a metal layer attached to the outer peripheral surface of the bond coating layer.
  • CFRP Carbon Fiber Reinforced Plastic
  • the bond coating layer may include graphite or carbon black material.
  • the bond coating layer according to one embodiment may have a thermal expansion coefficient of 2 to 5 e -6 (m / m) / K.
  • the bond coating layer according to one embodiment may have a thickness of 10 to 1000 ⁇ m.
  • the bond coating layer according to one embodiment may have a surface roughness of 1.5 to 15 ⁇ m.
  • a method of manufacturing a rubbing roller is to prepare a cylindrical body made of carbon fiber reinforced composite material (CFRP), binder resin and solvent on the outer peripheral surface of the body Coating a carbon material material comprising: thermosetting the coated carbon material material to form a stabilized bond coating layer while partially or completely removing the binder resin and the solvent; and a metal material on an outer circumferential surface of the bond coating layer It comprises the step of thermal spray coating to form a metal layer.
  • CFRP carbon fiber reinforced composite material
  • the coated material may be graphite or carbon black. It may include a material.
  • the coated material according to one embodiment may have a coefficient of thermal expansion of 2 to 5 e -6 (m / m) / K.
  • Forming the bond coating layer by thermal curing may include the step of natural drying at room temperature and the thermosetting to a temperature of 80 to 400 °C.
  • the naturally drying step and the thermosetting step at a temperature of 80 to 400 ° C. may be performed for 0.5 to 72 hours, respectively.
  • the method of manufacturing the roller according to an embodiment may further include sanding the bond coating layer to have a surface roughness of 1.5 to 15 ⁇ m after forming the bond coating layer.
  • a thin film transistor substrate and a color filter of a substrate such as a liquid crystal display using a rubbing roller including a body made of carbon fiber reinforced composite material (CFRP) having high strength as a basic frame.
  • CFRP carbon fiber reinforced composite material
  • the body made of carbon fiber reinforced composite material is a low metal material having a significant surface roughness on the outer peripheral surface because it is difficult to perform a high precision rubbing process due to the foreign matter easily generated due to the surface roughness according to the material properties Spray coating.
  • the present invention forms the bond coating layer that is stably adhered and cured on the outer circumferential surface of the body, and then spray-coated the outer circumferential surface of the bond coating layer to form the metal layer, thereby improving the adhesion of the metal layer through the bond coating layer. Can be attached.
  • the rubbing roller manufactured according to the present invention not only can the micro groove-type alignment layer be formed very precisely and stably, but also the cost reduction effect can be expected by extending the component life of the rubbing roller. have.
  • FIG. 1 is a perspective view schematically showing a rubbing roller according to an embodiment of the present invention.
  • FIG. 2 is a cross-sectional view taken along the line II ′ of FIG. 1.
  • FIG. 3 is an enlarged view of a portion A of FIG. 2.
  • FIG. 4 is a view sequentially showing a method of manufacturing the rubbing roller shown in FIG.
  • first and second may be used to describe various components, but the components should not be limited by the terms. The terms are used only for the purpose of distinguishing one component from another.
  • the first component may be referred to as the second component, and similarly, the second component may also be referred to as the first component.
  • FIG. 1 is a perspective view schematically showing a rubbing roller according to an embodiment of the present invention
  • Figure 2 is a cross-sectional view taken along the line II 'of Figure 1
  • Figure 3 is an enlarged portion A of FIG. One drawing.
  • the rubbing roller 100 according to an embodiment of the present invention is used to perform a rubbing process on a substrate.
  • the rubbing roller 100 may be used to form a microgroove alignment layer in order to uniformly arrange the liquid crystal molecules on the thin film transistor substrate and the color filter substrate having the liquid crystal molecules interposed therebetween. Specifically, the rubbing roller 100 may form a micro groove by rubbing the thin film transistor substrate and the color filter substrate through a rubbing cloth (not shown) attached to the surface thereof.
  • the rubbing roller 100 includes a cylindrical body 200 serving as a basic frame.
  • the body 200 is made of carbon fiber reinforced composite material (CFRP).
  • CFRP carbon fiber reinforced composite material
  • the carbon fiber reinforced composite material (CFRP) is a composite material of carbon fiber and various types of thermosetting resins that bond them together, and the carbon fiber has a very strong strength and specific gravity of aluminum. It is about 60% ultra light.
  • the carbon fiber reinforced composite material (CFRP) has a thermal expansion coefficient of about 1 e -6 (m / m) / K is very low so that almost no heat shrink and thermal expansion occurs.
  • the body 200 since the body 200 has sufficient strength even when the hollow 210 crossing the center thereof is formed according to the high strength characteristic of the carbon fiber reinforced composite material (CFRP), the weight thereof can be made lighter. .
  • the body 200 serving as a basic frame of the rubbing roller 100 with the carbon fiber reinforced composite material (CFRP) having the high strength characteristics, according to the recent trend of large area of the liquid crystal display device.
  • CFRP carbon fiber reinforced composite material
  • the center portion does not sag and stable parallelism with them can be maintained. Accordingly, the microgroove of the alignment layer may be more precisely formed by using the rubbing roller 100 in which the parallelism is stably maintained.
  • the body 200 made of the carbon fiber reinforced composite material (CFRP) has a considerably higher surface roughness than the metal material due to the material properties.
  • the body 200 is not only easily generated foreign matter on the surface of the body 200, but also when removing the adhesive tape attached to replace the rubbing cloth (not shown), the adhesive material of the adhesive tape on the rough surface Since it remains, there is a limit to performing a rubbing process that requires high precision like the alignment layer.
  • the body 200 is thermally sprayed on the outer circumferential surface to form a metal layer 300.
  • the metal layer 300 may basically be made of stainless steel (hereinafter, SUS) having excellent corrosion resistance with little surface roughness.
  • the metal layer 300 When the metal layer 300 is thermally sprayed directly on the outer circumferential surface of the body 200, the metal particles melted at a high temperature of about 1000 ° C. adhere to the surface of the carbon fiber reinforced composite material (CFRP) of the body 200. And instantaneous cooling is naturally performed. In this process, the resin component included in the carbon fiber reinforced composite material (CFRP) melts together on the surface of the body 200 to lower the surface area and deform the trait and shape. Degradation of the adhesion of the metal layer 300 may result.
  • CFRP carbon fiber reinforced composite material
  • the carbon fiber reinforced composite material (CFRP) of the body 200 has a significant difference from the thermal expansion coefficient 5 e -6 (m / m) / K of the metal layer 300 in terms of its material properties, A phenomenon in which the metal layer 300 is peeled off may occur due to a change in ambient temperature.
  • the rubbing roller 100 of the present invention may further include a bond coating layer 400 for improving the adhesion of the metal layer 300 between the body 200 and the metal layer 300.
  • the bond coating layer 400 may be formed of a material in which the resin property that caused a decrease in adhesive strength when the metal layer 300 is thermally coated is removed.
  • the bond coating layer 400 is preferably made of a material having properties similar to the carbon fiber reinforced composite material (CFRP) to be stably adhered to the body 200.
  • CFRP carbon fiber reinforced composite material
  • the bond coating layer 400 may be made of, for example, graphite or carbon black made of a combination of high elastic carbon.
  • graphite material has excellent heat resistance to withstand up to about 2000 ° C. in vacuum and inert atmosphere, and about 450 ° C., which is an oxidation temperature of carbon (C) in the air, and thus spray coating the metal layer 300 through plasma. Even when the high temperature of about 1000 °C generated when it can be maintained without modification. In other words, it is possible to prevent a decrease in adhesion of the metal layer 300 which may be generated according to the shape deformation.
  • the bond coating layer 400 has a median of about 2 to 5 e -6 (m / m) / in order to compensate for their significant difference in coefficient of thermal expansion between the body 200 and the metal layer 300. It may be made of a material having a coefficient of thermal expansion of K.
  • the bond coating layer 400 may have a thickness t1 of about 10 to 1000 ⁇ m. This is not preferable because when the thickness t1 of the bond coating layer 400 is less than about 10 ⁇ m, it is too thin to play a role of improving the adhesion between the body 200 and the metal layer 300. When the thickness exceeds about 1000 ⁇ m, the metal layer 300 may not be secured within the overall size of the rubbing roller 100, and the material cost increases as the graphite is very expensive. to be.
  • the thickness t2 of the metal layer 300 formed on the outer circumferential surface of the bond coating layer 400 preferably has about 300 to 500 ⁇ m. This is not preferable because when the thickness t2 of the metal layer 300 is less than about 300 ⁇ m, the strength is too weak to be damaged during the rubbing process, which may shorten the life of the rubbing roller 100. If the thickness exceeds 500 ⁇ m, it is not preferable because the stress between the metal particles of the metal is increased during the air-cooling after the thermal spray coating through the plasma, and cracks may be generated at any time.
  • the bond coating layer 400 may have a surface roughness of about 1.5 to 15 ⁇ m for sufficient adhesion with the metal layer 300.
  • the surface roughness of the bond coating layer 400 is less than about 1.5 ⁇ m, the surface area is too narrow, which is not preferable because the adhesive force with the metal layer 300 may be degraded and peeling may occur.
  • the depth of the rough grooves may exceed the thickness t1 of the bond coating layer 400 and may damage the carbon fiber reinforced composite material CFRP, it is not preferable.
  • FIG. 4 is a view sequentially showing a method of manufacturing the rubbing roller shown in FIG.
  • CFRP carbon fiber reinforced composite material
  • a carbon material is formed on the outer circumferential surface of the body 200.
  • a slurry material of a carbon material having properties similar to the carbon fiber reinforced composite material (CFRP) may be coated on the outer circumferential surface of the body 200 by applying, depositing or spraying.
  • the slurry material of the carbon material includes a binder resin for adhering and stabilizing the carbon particles to be coated on the outer circumferential surface of the body 200 and solvents such as a modified alcohol and an organic solvent for slurry mixing.
  • the binder resin may be a thermoplastic resin-based epoxy, phenol resin, etc., may cause the action of dispersion, interparticle adhesion, thermosetting, and the like.
  • the modified alcohol may be exemplified by methanol, isopropyl alcohol (IPA) or ethanol, and the organic solvent may be acetone, toluene or nucleic acid.
  • the ultrafine carbon particles contained therein act as a slip between the carbon fiber of the carbon fiber reinforced composite material (CFRP) and the gap between the carbon fiber and the thermosetting resin. And at the same time penetrates into the grain boundary, by the mutual adsorption according to the homogeneous carbide between the ultrafine carbon particles and the carbon fiber can be fixed and cured in a single layer can be coated with a strong adhesive force.
  • the material of the carbon material may include, for example, graphite or carbon black.
  • the bond coating layer 400 is formed by thermally curing the material coated with the single layer with a binder resin contained therein and a solvent such as a modified alcohol and an organic solvent to react and remove or partially volatilize ( S300).
  • the bond coating layer 400 may be stabilized by thermosetting to remove and volatilize impurities such as other additives or promotion therein, including the resin component.
  • the forming step (S300) of the bond coating layer 400 may be divided into a process of natural curing at room temperature and a process of thermosetting it to a high temperature again.
  • the natural curing process is to stabilize the state as it is coated with the material containing the binder resin and the solvent in the step S200 is preferably performed for about 0.5 to 72 hours.
  • This is not preferable when the process of the natural curing is less than about 0.5 hours because the time is too short to stabilize the state of the coating in the step S200, and this is not preferable because the volatilization reaction of the solvent proceeds properly, If the proceeding for more than about 72 hours is because the coating state is sufficiently stabilized in the step S200, but because the increase in cost due to too long process time is not preferable.
  • the time of natural curing may be variously changed within the above range according to the kind of material of the carbon material, the kind of the binder and the solvent component contained therein, and the mixing ratio.
  • the step of thermally curing at high temperature may be performed by thermally curing the stabilized coating layer at a high temperature so that impurities generated in the reaction, curing, volatilization, and process of the binder resin and the solvent are substantially eliminated.
  • thermosetting to be removed specifically, it can be thermoset at a temperature of about 80 to 400 °C. This is not preferable because the temperature of the thermosetting process is less than about 80 ° C., because the temperature is too low, so that curing by heat does not proceed substantially, and when the temperature exceeds about 400 ° C., the temperature is too high.
  • the thermosetting resin contained in the carbon fiber reinforced composite material (CFRP) is not preferable because it melts and surface softens, thereby lowering the adhesive force.
  • thermosetting temperature is in the above range according to the type of slurry material of the carbon material, the type of binder resin and solvent contained therein, and the type of thermosetting resin contained in the carbon fiber reinforced composite material (CFRP). It can be changed in various ways.
  • the heat curing process is preferably performed for about 0.5 to 72 hours. This is not preferable when the heat curing process is performed in less than about 0.5 hours, since the time is too short and the volatilization reaction for removing the binder resin and the solvent and the impurities does not proceed. This is because the increase in cost is caused by too long process time as in the case of the natural curing is not preferable.
  • the time of thermosetting may be variously changed within the above range depending on the thickness and the type and ratio of the binder resin and the solvent contained in the coating material with the binder resin and the solvent.
  • thermosetting process is preferably carried out in an inert gas atmosphere or a vacuum atmosphere so that material state deformation due to reaction with oxygen in the atmosphere does not occur.
  • thermosetting process can be carried out in an atmospheric atmosphere if the process is designed so that the reaction temperature with oxygen does not reach above 450 ° C, which is a reaction temperature at which the reaction with oxygen occurs, so that the degree of reaction with oxygen does not cause a fatal problem. have.
  • the bond coating layer 400 formed by removing the binder resin, the solvent, and the impurities by performing the thermosetting process may be quenched through the introduction of a cooling gas or air to further stabilize the bonding structure.
  • the step of coating with a material containing the binder resin and the solvent (S200) and the binder resin and the solvent is stabilized while some or all removed Forming the bond coating layer 400 (S300) may be repeated a predetermined number of times according to the target thickness of the bond coating layer (400).
  • the bond coating layer 400 may be formed to a thickness (t1) of about 10 to 1000 ⁇ m as described with reference to FIGS. 1 to 3.
  • a mixed slurry in which graphite or carbon black powder of nano to micro particle size is dispersed and mixed with ethanol is prepared.
  • a diluted solution obtained by diluting acetone, which is an organic solvent, and an epoxy resin is stirred with the mixed slurry prepared above to prepare a slurry material of carbon material.
  • the mixed slurry and the dilution solution is preferably prepared separately and stirred for uniform dispersion.
  • the slurry material of the carbon material is prepared by controlling the viscosity and flowability to be coated through the spraying process, and the mixed slurry is gradually cured at room temperature to lose the mixed composition ratio through natural volatilization after preparation It should be used immediately and, if necessary, in a container that is completely shielded from the atmosphere and stored in sub-zero temperatures. Subsequently, the slurry material of the carbon material is sprayed onto the outer circumferential surface of the body 200 which has completed the surface processing or cleaning process through an injector to form a coating layer having a thickness of about 300 to 400 ⁇ m.
  • the coated carbon material is further stabilized on the outer circumferential surface of the body 200 as the dispersed alcohol and the organic solvent are volatilized by stabilizing and drying for about 1 day in a natural atmosphere environment as it is. To be firmly attached. At this time, the fixed thickness may be formed to be thinner or thicker than the reference as needed.
  • the carbonaceous material in the solidified state is charged into a heat treatment oven as in the body 200, and the first heat treatment is performed at about 130 ° C. for about 8 hours, and then the second heat treatment process is performed at about 300 ° C. for about 24 hours.
  • the epoxy resin and the residual organic solvent mixed in the heat treatment process are reacted and cured at a high temperature to increase the adsorption and adhesion strength between particles, thereby forming a more robust and dense bond coating layer 400.
  • the epoxy resin and other organic materials exposed to high temperature are changed to allotropes with the main carbon material and stabilized, and the residual organic solvent is volatilized to form a bond coating layer 400 of a single material.
  • the bond coating layer 400 which has undergone the heat treatment process has excellent stability to temperature change, the bond coating layer 400 is cooled to room temperature through natural cooling or forced cooling.
  • the processes of the present embodiment as described above may be performed once to obtain the bond coating layer 400, but may be repeatedly performed several times to obtain a more dense or thicker bond coating layer 400.
  • the surface of the stabilized bond coating layer 400 is sanded (sanding) (S400).
  • the sanding treatment of the bond coating layer 400 may be performed to have a surface roughness of about 1.5 to 15 ⁇ m as described with reference to FIGS. 1 to 3.
  • the metal material may be made of, for example, stainless steel (SUS) material.
  • the metal layer 300 may be formed to have a thickness t2 of about 300 ⁇ m to 500 ⁇ m.
  • the rubbing cloth (not shown) may be attached to an outer circumferential surface of the metal layer 300 to form an alignment layer having a fine groove shape on the thin film transistor substrate and the color filter substrate.
  • the metal material is thermally coated on the outer circumferential surface of the bond coating layer 400 to form the metal layer 300.
  • the metal layer 300 may be attached with more improved adhesion through the bond coating layer 400.
  • the metal layer 300 is thermally coated on the surface of the carbon fiber reinforced composite material (CFRP), and the metal layer 300 is thermally coated on the bond coating layer 400 as in the present invention.
  • CFRP carbon fiber reinforced composite material
  • the rubbing roller 100 manufactured according to the present invention not only an alignment film having a fine groove shape can be formed on the thin film transistor substrate and the color filter substrate, but also the metal layer 300. Due to the improved adhesion of the prolonged component life of the rubbing roller 100 can be expected to reduce the cost accordingly.
  • the present invention uses a rubbing roller that includes a body made of carbon fiber reinforced composite material (CFRP) having high strength properties as a base frame, thereby performing a rubbing process for a large area substrate. It can be used to keep the degree of parallelism precisely.
  • CFRP carbon fiber reinforced composite material
  • the present invention forms the bond coating layer that is stably adhered and cured on the outer circumferential surface of the body, and then spray-coated on the outer circumferential surface of the bond coating layer to form the metal layer, thereby improving the adhesion of the metal layer of the rubbing roller It can be effectively used to extend component life.

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Mathematical Physics (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Laminated Bodies (AREA)
  • Liquid Crystal (AREA)

Abstract

A rubbing roller comprising: a cylindrical body made of carbon fiber-reinforced plastic (CFRP); a bond coating layer, made of carbon material, coated on the outer circumferential surface of the body; and a metal layer attached to the outer circumferential surface of the bond coating layer.

Description

러빙 롤러 및 이의 제조 방법Rubbing roller and manufacturing method thereof
본 발명은 러빙 롤러 및 이의 제조 방법에 관한 것으로써, 더욱 상세하게는 액정표시장치의 액정 분자들이 균일하게 배열되도록 미세홈 형태를 갖는 배향막을 형성하기 위한 러빙 롤러 및 이의 제조 방법에 관한 것이다. The present invention relates to a rubbing roller and a method for manufacturing the same, and more particularly, to a rubbing roller and a method for manufacturing the same for forming an alignment film having a fine groove shape so that the liquid crystal molecules of the liquid crystal display device are uniformly arranged.
일반적으로, 액정표시장치는 크게 액정 분자들의 복굴절 특성을 이용하여 영상을 표시하는 액정표시패널 및 상기 액정표시패널의 하부에서 광을 공급하는 백라이트 어셈블리로 구성된다.In general, a liquid crystal display device is largely composed of a liquid crystal display panel for displaying an image using the birefringence characteristics of the liquid crystal molecules and a backlight assembly for supplying light from the lower portion of the liquid crystal display panel.
이중, 상기 액정표시패널은 영상을 표시하기 위하여 화소전극과 이를 스위칭하는 박막트랜지스터가 격자 형태로 배열된 박막트랜지스터 기판 및 상기 액정 분자들이 사이에 개재되도록 상기 박막트랜지스터 기판과 마주하며 RGB 화소가 박막 형태로 형성된 컬러필터 기판을 포함한다. 이때, 상기 박막트랜지스터 기판과 상기 컬러필터 기판의 상기 액정 분자들과 마주하는 면에는 상기 액정 분자들의 균일한 배열을 위하여 배향막이 형성된다.The liquid crystal display panel includes a thin film transistor substrate in which a pixel electrode and a thin film transistor for switching the same are arranged in a lattice form, and the liquid crystal molecules are interposed therebetween, and the RGB pixel is formed in a thin film form. It includes a color filter substrate formed by. In this case, an alignment layer is formed on a surface of the thin film transistor substrate and the color filter substrate facing the liquid crystal molecules so as to uniformly arrange the liquid crystal molecules.
이러한 배향막은 러빙포가 그 외주면에 부착된 러빙 롤러로 상기 박막트랜지스터 기판 및 상기 컬러필터 기판의 마주하는 면을 러빙하여 미세홈 형태로 형성된다. 이에, 상기 배향막은 균일한 미세홈 형태를 갖기 위하여 일정한 러빙 각도, 일정한 압력, 일정한 속도, 상기 러빙 롤러와 상기 박막트랜지스터 기판 또는 상기 컬러필터 기판 사이의 평행도, 마찰시 발생되는 먼지와 정전기 제거 및 상기 러빙포의 접착 상태 등이 중요한 요소로 적용된다. 특히, 이 요소들 중 상기 러빙 롤러와 상기 박막트랜지스터 기판 또는 상기 컬러필터 기판 사이의 평행도는 상기 미세홈이 매우 정밀하게 형성되므로, 가장 중요한 요소로 간주되고 있다.The alignment layer is formed in the shape of a micro groove by rubbing the opposing surfaces of the thin film transistor substrate and the color filter substrate with a rubbing roller having a rubbing cloth attached to an outer circumferential surface thereof. Accordingly, the alignment layer has a constant rubbing angle, a constant pressure, a constant speed, parallelism between the rubbing roller and the thin film transistor substrate or the color filter substrate, to remove dust and static electricity generated during friction, The adhesion state of the rubbing cloth is applied as an important factor. In particular, the parallelism between the rubbing roller and the thin film transistor substrate or the color filter substrate among these elements is considered to be the most important element because the microgrooves are formed very precisely.
그러나, 상기 러빙 롤러는 전체적으로 금속 재질의 원통 형상을 가짐으로 인하여, 최근 대면적화 추세에 있는 액정표시장치에 따라 사이즈가 커진 상기 박막트랜지스터 기판 및 상기 컬러필터 기판을 러빙할 때 그 중심 부분이 무게를 견디지 못하고 처짐으로써, 상기의 평행도를 유지하지 못하는 치명적인 문제점이 발생될 수 있다.However, since the rubbing roller has a cylindrical shape made of metal as a whole, the center portion of the rubbing roller has a weight when rubbing the thin film transistor substrate and the color filter substrate, which are larger in size, according to a liquid crystal display device, which has recently increased in size. By not tolerating and sagging, a fatal problem of failing to maintain the parallelism may occur.
본 발명의 목적은 대면적화된 기판과의 평행도를 유지할 수 있을 뿐만 아니라, 그 외주면에 금속층이 안정하게 부착되는 러빙 롤러를 제공하는 것이다.It is an object of the present invention to provide a rubbing roller that can maintain parallelism with a large-area substrate and stably adhere a metal layer to its outer peripheral surface.
또한, 본 발명의 다른 목적은 상기한 러빙 롤러를 제조하는 방법을 제공하는 것이다.Further, another object of the present invention is to provide a method for producing the above rubbing roller.
상술한 본 발명의 목적을 달성하기 위하여, 일 특징에 따른 러빙 롤러는 탄소섬유강화복합재료(Carbon Fiber Reinforced Plastic; 이하, CFRP)로 이루어진 원통 형상의 몸체, 상기 몸체의 외주면에 코팅되며 탄소 소재 물질로 이루어진 본드 코팅층 및 상기 본드 코팅층의 외주면에 부착된 금속층을 포함한다.In order to achieve the above object of the present invention, the rubbing roller according to one feature is a cylindrical body made of Carbon Fiber Reinforced Plastic (hereinafter referred to as CFRP), the outer peripheral surface of the body is coated with a carbon material material It comprises a bond coating layer consisting of a metal layer attached to the outer peripheral surface of the bond coating layer.
일 실시예에 따른 상기 본드 코팅층은 그라파이트(graphite) 또는 카본 블랙(carbon black) 재질을 포함할 수 있다.According to an embodiment, the bond coating layer may include graphite or carbon black material.
일 실시예에 따른 상기 본드 코팅층은 2 내지 5 e-6(m/m)/K의 열팽창 계수를 가질 수 있다.The bond coating layer according to one embodiment may have a thermal expansion coefficient of 2 to 5 e -6 (m / m) / K.
일 실시예에 따른 상기 본드 코팅층은 10 내지 1000㎛의 두께를 가질 수 있다.The bond coating layer according to one embodiment may have a thickness of 10 to 1000㎛.
일 실시예에 따른 상기 본드 코팅층은 1.5 내지 15㎛의 표면 거칠기를 가질 수 있다.The bond coating layer according to one embodiment may have a surface roughness of 1.5 to 15㎛.
상술한 본 발명의 다른 목적을 달성하기 위하여, 일 특징에 따른 러빙 롤러의 제조 방법은 탄소섬유강화복합재료(CFRP)로 이루어진 원통 형상의 몸체를 준비하는 단계, 상기 몸체의 외주면에 바인더 수지 및 솔벤트를 포함하는 탄소 소재 물질을 코팅하는 단계, 상기 코팅된 탄소 소재 물질을 열경화하여 상기 바인더 수지 및 상기 솔벤트가 일부 또는 전체 제거되면서 안정화된 본드 코팅층을 형성하는 단계 및 상기 본드 코팅층의 외주면에 금속 물질을 용사 코팅하여 금속층을 형성하는 단계를 포함한다.In order to achieve the above object of the present invention, a method of manufacturing a rubbing roller according to one aspect is to prepare a cylindrical body made of carbon fiber reinforced composite material (CFRP), binder resin and solvent on the outer peripheral surface of the body Coating a carbon material material comprising: thermosetting the coated carbon material material to form a stabilized bond coating layer while partially or completely removing the binder resin and the solvent; and a metal material on an outer circumferential surface of the bond coating layer It comprises the step of thermal spray coating to form a metal layer.
일 실시예에 따른 상기 코팅된 물질은 그라파이트(graphite) 또는 카본 블랙(carbon black) 재질을 포함할 수 있다.According to an embodiment, the coated material may be graphite or carbon black. It may include a material.
일 실시예에 따른 상기 코팅된 물질은 2 내지 5 e-6(m/m)/K의 열팽창 계수를 가질 수 있다.The coated material according to one embodiment may have a coefficient of thermal expansion of 2 to 5 e -6 (m / m) / K.
일 실시예에 따른 상기 열경화하여 본드 코팅층을 형성하는 단계는 상온에서 자연 건조하는 단계 및 80 내지 400℃의 온도로 열경화하는 단계를 포함할 수 있다.Forming the bond coating layer by thermal curing according to an embodiment may include the step of natural drying at room temperature and the thermosetting to a temperature of 80 to 400 ℃.
일 실시예에 따른 상기 자연 건조하는 단계 및 상기 80 내지 400℃의 온도로 열경화하는 단계들은 각각 0.5 내지 72시간 동안 진행될 수 있다. According to an embodiment, the naturally drying step and the thermosetting step at a temperature of 80 to 400 ° C. may be performed for 0.5 to 72 hours, respectively.
일 실시예에 따른 상기 롤러의 제조 방법은 상기 본드 코팅층을 형성하는 단계 이후에, 상기 본드 코팅층을 1.5 내지 15㎛의 표면 거칠기를 갖도록 샌딩(sanding) 처리하는 단계를 더 포함할 수 있다.The method of manufacturing the roller according to an embodiment may further include sanding the bond coating layer to have a surface roughness of 1.5 to 15 μm after forming the bond coating layer.
이러한 러빙 롤러 및 이의 제조 방법에 따르면, 고강도의 특성을 갖는 탄소섬유강화복합재료(CFRP)로 이루어진 몸체를 기본 프레임으로 포함하는 러빙 롤러를 사용하여 기판, 예컨대 액정표시장치의 박막트랜지스터 기판 및 컬러필터 기판을 대상으로 미세홈 형태를 갖는 배향막을 형성하기 위한 러빙 공정을 수행함으로써, 최근 상기 액정표시장치의 대면적화 추세에 따라 사이즈가 커진 상기 박막트랜지스터 기판 및 상기 컬러필터 기판에 대응하여 그 길이가 길어질 경우에도 중심 부분이 처지지 않고 이들과의 평행도를 안정하게 유지할 수 있다. 이에 따라, 상기 평행도가 안정하게 유지된 러빙 롤러를 이용하여 상기 배향막의 미세홈을 보다 정밀하게 형성할 수 있다.According to such a rubbing roller and a method of manufacturing the same, a thin film transistor substrate and a color filter of a substrate such as a liquid crystal display using a rubbing roller including a body made of carbon fiber reinforced composite material (CFRP) having high strength as a basic frame. By performing a rubbing process for forming an alignment film having a microgroove shape on a substrate, the length of the thin film transistor substrate and the color filter substrate, which are increased in size according to the recent trend of large area of the liquid crystal display device, may be lengthened. Even if the center portion does not sag, parallelism with them can be maintained stably. As a result, the microgroove of the alignment layer can be more precisely formed using the rubbing roller in which the parallelism is stably maintained.
또한, 상기 탄소섬유강화복합재료(CFRP)로 이루어진 몸체는 재질적인 특성에 따른 표면 거칠기로 인하여 이물질이 쉽게 발생되어 고정밀의 러빙 공정을 수행하기 어려우므로, 그 외주면에 표면 거칠기가 현저하는 낮은 금속 물질을 용사 코팅한다. 이에, 본 발명은 상기 몸체의 외주면에 안정하게 부착 경화된 상기 본드 코팅층을 형성한 다음, 상기 본드 코팅층의 외주면에 용사 코팅하여 상기 금속층을 형성함으로써, 상기 금속층을 상기 본드 코팅층을 통하여 보다 향상된 접착력으로 부착시킬 수 있다. 이로써, 본 발명에 의해서 제조된 러빙 롤러를 사용하면, 상기 미세홈 형태의 배향막을 매우 정밀하고 안정하게 형성시킬 수 있을 뿐만 아니라, 상기 러빙 롤러의 부품 수명을 연장시켜 이에 따른 비용 절감 효과를 기대할 수 있다.In addition, the body made of carbon fiber reinforced composite material (CFRP) is a low metal material having a significant surface roughness on the outer peripheral surface because it is difficult to perform a high precision rubbing process due to the foreign matter easily generated due to the surface roughness according to the material properties Spray coating. Accordingly, the present invention forms the bond coating layer that is stably adhered and cured on the outer circumferential surface of the body, and then spray-coated the outer circumferential surface of the bond coating layer to form the metal layer, thereby improving the adhesion of the metal layer through the bond coating layer. Can be attached. Thus, by using the rubbing roller manufactured according to the present invention, not only can the micro groove-type alignment layer be formed very precisely and stably, but also the cost reduction effect can be expected by extending the component life of the rubbing roller. have.
도 1은 본 발명의 일 실시예에 따른 러빙 롤러를 개략적으로 나타낸 사시 도면이다.1 is a perspective view schematically showing a rubbing roller according to an embodiment of the present invention.
도 2는 도 1의 Ⅰ-Ⅰ′선을 따라 절단한 단면 도면이다.FIG. 2 is a cross-sectional view taken along the line II ′ of FIG. 1.
도 3은 도 2의 A부분을 확대한 도면이다. 3 is an enlarged view of a portion A of FIG. 2.
도 4는 도 1에 도시된 러빙 롤러를 제조하는 방법을 순서적으로 나타낸 도면이다.4 is a view sequentially showing a method of manufacturing the rubbing roller shown in FIG.
이하, 첨부한 도면을 참조하여 본 발명의 실시예에 따른 러빙 롤러 및 이의 제조 방법에 대해 상세히 설명한다. 본 발명은 다양한 변경을 가할 수 있고 여러 가지 형태를 가질 수 있는 바, 특정 실시예들을 도면에 예시하고 본문에 상세하게 설명하고자 한다. 그러나, 이는 본 발명을 특정한 개시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다. 각 도면을 설명하면서 유사한 참조부호를 유사한 구성요소에 대해 사용하였다. 첨부된 도면에 있어서, 구조물들의 치수는 본 발명의 명확성을 기하기 위하여 실제보다 확대하여 도시한 것이다.Hereinafter, with reference to the accompanying drawings will be described in detail with respect to the rubbing roller and its manufacturing method according to an embodiment of the present invention. As the inventive concept allows for various changes and numerous embodiments, particular embodiments will be illustrated in the drawings and described in detail in the text. However, this is not intended to limit the present invention to the specific disclosed form, it should be understood to include all modifications, equivalents, and substitutes included in the spirit and scope of the present invention. In describing the drawings, similar reference numerals are used for similar elements. In the accompanying drawings, the dimensions of the structures are shown in an enlarged scale than actual for clarity of the invention.
제1, 제2 등의 용어는 다양한 구성요소들을 설명하는데 사용될 수 있지만, 상기 구성요소들은 상기 용어들에 의해 한정되어서는 안 된다. 상기 용어들은 하나의 구성요소를 다른 구성요소로부터 구별하는 목적으로만 사용된다. 예를 들어, 본 발명의 권리 범위를 벗어나지 않으면서 제1 구성요소는 제2 구성요소로 명명될 수 있고, 유사하게 제2 구성요소도 제1 구성요소로 명명될 수 있다.Terms such as first and second may be used to describe various components, but the components should not be limited by the terms. The terms are used only for the purpose of distinguishing one component from another. For example, without departing from the scope of the present invention, the first component may be referred to as the second component, and similarly, the second component may also be referred to as the first component.
본 출원에서 사용한 용어는 단지 특정한 실시예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아니다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 출원에서, "포함하다" 또는 "가지다" 등의 용어는 명세서 상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 부분품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부분품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting of the present invention. Singular expressions include plural expressions unless the context clearly indicates otherwise. In this application, the terms "comprise" or "have" are intended to indicate that there is a feature, number, step, action, component, part, or combination thereof described on the specification, and one or more other features. It is to be understood that the present invention does not exclude the possibility of the presence or the addition of numbers, steps, operations, components, parts, or combinations thereof.
한편, 다르게 정의되지 않는 한, 기술적이거나 과학적인 용어를 포함해서 여기서 사용되는 모든 용어들은 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에 의해 일반적으로 이해되는 것과 동일한 의미를 가지고 있다. 일반적으로 사용되는 사전에 정의되어 있는 것과 같은 용어들은 관련 기술의 문맥 상 가지는 의미와 일치하는 의미를 가지는 것으로 해석되어야 하며, 본 출원에서 명백하게 정의하지 않는 한, 이상적이거나 과도하게 형식적인 의미로 해석되지 않는다.On the other hand, unless otherwise defined, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art. Terms such as those defined in the commonly used dictionaries should be construed as having meanings consistent with the meanings in the context of the related art and shall not be construed in ideal or excessively formal meanings unless expressly defined in this application. Do not.
도 1은 본 발명의 일 실시예에 따른 러빙 롤러를 개략적으로 나타낸 사시 도면이고, 도 2는 도 1의 Ⅰ-Ⅰ′선을 따라 절단한 단면 도면이며, 도 3은 도 2의 A부분을 확대한 도면이다. 1 is a perspective view schematically showing a rubbing roller according to an embodiment of the present invention, Figure 2 is a cross-sectional view taken along the line II 'of Figure 1, Figure 3 is an enlarged portion A of FIG. One drawing.
도 1 내지 도 3을 참조하면, 본 발명의 일 실시예에 따른 러빙 롤러(100)는 기판을 대상으로 러빙 공정을 수행하는데 사용된다. 1 to 3, the rubbing roller 100 according to an embodiment of the present invention is used to perform a rubbing process on a substrate.
예를 들어, 상기 러빙 롤러(100)는 액정표시장치의 액정 분자들이 사이에 개재되는 박막트랜지스터 기판 및 컬러필터 기판에 상기 액정 분자들을 균일하게 배열하기 위하여 미세홈 형태의 배향막을 형성하는데 사용될 수 있다. 구체적으로, 상기 러빙 롤러(100)는 그 표면에 부착되는 러빙포(미도시)를 통해 상기 박막트랜지스터 기판 및 상기 컬러필터 기판을 러빙하여 미세홈을 형성할 수 있다. For example, the rubbing roller 100 may be used to form a microgroove alignment layer in order to uniformly arrange the liquid crystal molecules on the thin film transistor substrate and the color filter substrate having the liquid crystal molecules interposed therebetween. . Specifically, the rubbing roller 100 may form a micro groove by rubbing the thin film transistor substrate and the color filter substrate through a rubbing cloth (not shown) attached to the surface thereof.
상기 러빙 롤러(100)는 기본 프레임 역할을 하는 원통 형상의 몸체(200)를 포함한다. 상기 몸체(200)는 탄소섬유강화복합재료(CFRP)로 이루어진다. 여기서, 상기 탄소섬유강화복합재료(CFRP)는 탄소 섬유와 이들을 서로 결합시키는 다양한 종류의 열경화성 수지와의 복합재료로써, 상기 탄소 섬유의 구조에 의해 강도가 매우 강할 뿐만 아니라 비중은 알루미늄(aluminium)의 약 60% 정도로 초경량의 특징을 갖는다. 또한, 상기 탄소섬유강화복합재료(CFRP)는 열팽창 계수가 약 1 e-6(m/m)/K 정도로 매우 낮아 열수축 및 열팽창이 거의 발생되지 않는다. 또한, 상기 몸체(200)는 상기 탄소섬유강화복합재료(CFRP)의 고강도 특성에 따라 그 중심을 가로지르는 중공(210)을 형성하여도 충분한 강도를 가지므로 이를 통해 그 무게를 더욱 가볍게 할 수 있다. The rubbing roller 100 includes a cylindrical body 200 serving as a basic frame. The body 200 is made of carbon fiber reinforced composite material (CFRP). Here, the carbon fiber reinforced composite material (CFRP) is a composite material of carbon fiber and various types of thermosetting resins that bond them together, and the carbon fiber has a very strong strength and specific gravity of aluminum. It is about 60% ultra light. In addition, the carbon fiber reinforced composite material (CFRP) has a thermal expansion coefficient of about 1 e -6 (m / m) / K is very low so that almost no heat shrink and thermal expansion occurs. In addition, since the body 200 has sufficient strength even when the hollow 210 crossing the center thereof is formed according to the high strength characteristic of the carbon fiber reinforced composite material (CFRP), the weight thereof can be made lighter. .
이와 같이, 상기 러빙 롤러(100)의 기본 프레임 역할을 하는 몸체(200)를 상기 고강도의 특성을 갖는 상기 탄소섬유강화복합재료(CFRP)로 형성함으로써, 최근 상기 액정표시장치의 대면적화 추세에 따라 사이즈가 커진 상기 박막트랜지스터 기판 및 상기 컬러필터 기판에 대응하여 그 길이가 길어질 경우에도 중심 부분이 처지지 않고 이들과의 평행도를 안정하게 유지할 수 있다. 이에 따라, 상기 평행도가 안정하게 유지된 러빙 롤러(100)를 이용하여 상기 배향막의 미세홈을 보다 정밀하게 형성할 수 있다.As such, by forming the body 200 serving as a basic frame of the rubbing roller 100 with the carbon fiber reinforced composite material (CFRP) having the high strength characteristics, according to the recent trend of large area of the liquid crystal display device. Even when the length of the thin film transistor substrate and the color filter substrate increases in size, the center portion does not sag and stable parallelism with them can be maintained. Accordingly, the microgroove of the alignment layer may be more precisely formed by using the rubbing roller 100 in which the parallelism is stably maintained.
이때, 상기 탄소섬유강화복합재료(CFRP)로 이루어진 몸체(200)는 재질적인 특성 상 금속 재질보다는 상당히 높은 표면 거칠기를 가질 수밖에 없다. 이럴 경우, 상기 몸체(200)는 그 표면에서 이물질이 쉽게 발생될 뿐만 아니라, 상기 러빙포(미도시)를 교환하고자 이를 부착시킨 접착 테이프를 제거할 때 상기 접착 테이프의 접착 물질이 그 거친 표면에 남아 있으므로, 상기 배향막과 같이 고정밀도가 요구되는 러빙 공정을 수행하는데 한계를 가지고 있다. At this time, the body 200 made of the carbon fiber reinforced composite material (CFRP) has a considerably higher surface roughness than the metal material due to the material properties. In this case, the body 200 is not only easily generated foreign matter on the surface of the body 200, but also when removing the adhesive tape attached to replace the rubbing cloth (not shown), the adhesive material of the adhesive tape on the rough surface Since it remains, there is a limit to performing a rubbing process that requires high precision like the alignment layer.
이에, 상기 몸체(200)는 외주면에 플라즈마를 통해 용사 코팅하여 금속층(300)을 형성한다. 상기 금속층(300)은 기본적으로 표면 거칠기 정도가 거의 없으면서 내부식성이 우수한 스테인리스강(stainless steel; 이하, SUS)으로 이루어질 수 있다. Accordingly, the body 200 is thermally sprayed on the outer circumferential surface to form a metal layer 300. The metal layer 300 may basically be made of stainless steel (hereinafter, SUS) having excellent corrosion resistance with little surface roughness.
이렇게 상기 금속층(300)이 상기 몸체(200)의 외주면에 직접 용사 코팅할 경우에는 약 1000℃ 정도의 고온에서 용융된 금속 입자가 상기 몸체(200)의 탄소섬유강화복합재료(CFRP) 표면에 부착되어 순간적으로 자연 냉각되는데, 이 과정에서 상기 몸체(200)의 표면에서 상기 탄소섬유강화복합재료(CFRP)에 포함되어 있는 수지 성분이 같이 용융되면서 표면적을 저하시킴과 동시에, 형질과 형상도 변형되어 상기 금속층(300)의 접착력을 떨어뜨리는 결과가 초래될 수 있다. 뿐만 아니라, 상기 몸체(200)의 탄소섬유강화복합재료(CFRP)는 그 재질적 특성 상 상기 금속층(300)의 열팽창 계수 5 e-6(m/m)/K와 현저한 차이를 보이기 때문에, 공정 중 주위의 온도 변화에 의해 상기 금속층(300)이 박리되는 현상이 발생될 수 있다. 이러한 이유로, 본 발명의 러빙 롤러(100)는 상기 몸체(200)와 상기 금속층(300)의 사이에 상기 금속층(300)의 접착력을 향상시키기 위한 본드 코팅층(400)을 더 포함할 수 있다. When the metal layer 300 is thermally sprayed directly on the outer circumferential surface of the body 200, the metal particles melted at a high temperature of about 1000 ° C. adhere to the surface of the carbon fiber reinforced composite material (CFRP) of the body 200. And instantaneous cooling is naturally performed. In this process, the resin component included in the carbon fiber reinforced composite material (CFRP) melts together on the surface of the body 200 to lower the surface area and deform the trait and shape. Degradation of the adhesion of the metal layer 300 may result. In addition, the carbon fiber reinforced composite material (CFRP) of the body 200 has a significant difference from the thermal expansion coefficient 5 e -6 (m / m) / K of the metal layer 300 in terms of its material properties, A phenomenon in which the metal layer 300 is peeled off may occur due to a change in ambient temperature. For this reason, the rubbing roller 100 of the present invention may further include a bond coating layer 400 for improving the adhesion of the metal layer 300 between the body 200 and the metal layer 300.
상기 본드 코팅층(400)은 상기의 설명에서와 같이 상기 금속층(300)을 용사 코팅할 때 접착력 저하를 초래했던 수지 성질이 소멸된 물질로 이루어진다. 또한, 상기 본드 코팅층(400)은 상기 몸체(200)에 안정하게 접착되도록 상기 탄소섬유강화복합재료(CFRP)와 유사한 특성을 갖는 물질로 이루어지는 것이 바람직하다. 이에, 상기 본드 코팅층(400)은 일 예로, 고탄성 탄소의 결합으로 이루어진 그라파이트(graphite) 또는 카본 블랙(carbon black) 재질로 이루어질 수 있다. As described above, the bond coating layer 400 may be formed of a material in which the resin property that caused a decrease in adhesive strength when the metal layer 300 is thermally coated is removed. In addition, the bond coating layer 400 is preferably made of a material having properties similar to the carbon fiber reinforced composite material (CFRP) to be stably adhered to the body 200. Thus, the bond coating layer 400 may be made of, for example, graphite or carbon black made of a combination of high elastic carbon.
이들 중 그라파이트(graphite) 재질은 진공 및 불활성 분위기에서는 약 2000℃, 대기 중에서는 탄소(C)의 산화 온도인 약 450℃까지 견디는 우수한 내열성을 가지므로, 상기 금속층(300)을 플라즈마를 통해 용사 코팅할 때 발생되는 약 1000℃의 고온에 대해서도 형태 변형 없이 그대로 유지될 수 있다. 즉, 상기 형태 변형에 따라 발생될 수 있는 상기 금속층(300)의 접착력 저하를 방지할 수 있다.Among them, graphite material has excellent heat resistance to withstand up to about 2000 ° C. in vacuum and inert atmosphere, and about 450 ° C., which is an oxidation temperature of carbon (C) in the air, and thus spray coating the metal layer 300 through plasma. Even when the high temperature of about 1000 ℃ generated when it can be maintained without modification. In other words, it is possible to prevent a decrease in adhesion of the metal layer 300 which may be generated according to the shape deformation.
또한, 상기 본드 코팅층(400)은 상기 몸체(200)와 상기 금속층(300) 사이에서 이들의 현저한 열팽창 계수 차이를 보상하기 위하여 이들의 중간값인 약 2 내지 5 e-6(m/m)/K의 열팽창 계수를 갖는 물질로 이루어질 수 있다.In addition, the bond coating layer 400 has a median of about 2 to 5 e -6 (m / m) / in order to compensate for their significant difference in coefficient of thermal expansion between the body 200 and the metal layer 300. It may be made of a material having a coefficient of thermal expansion of K.
또한, 상기 본드 코팅층(400)은 약 10 내지 1000㎛의 두께(t1)를 가질 수 있다. 이는, 상기 본드 코팅층(400)의 두께(t1)가 약 10㎛ 미만일 경우에는 너무 얇아서 상기 몸체(200)와 상기 금속층(300) 사이에서 그 접착력을 향상시키는 역할을 수행하기 어려우므로 바람직하지 않고, 약 1000㎛를 초과할 경우에는 상기 러빙 롤러(100)의 전체 규격 내에서 상기 금속층(300)을 확보하지 못할 뿐만 아니라 상기 그라파이트(graphite)가 매우 고가임에 따라 재료 비용이 증가하므로 바람직하지 않기 때문이다. In addition, the bond coating layer 400 may have a thickness t1 of about 10 to 1000 μm. This is not preferable because when the thickness t1 of the bond coating layer 400 is less than about 10 μm, it is too thin to play a role of improving the adhesion between the body 200 and the metal layer 300. When the thickness exceeds about 1000 μm, the metal layer 300 may not be secured within the overall size of the rubbing roller 100, and the material cost increases as the graphite is very expensive. to be.
이와 더불어, 상기 본드 코팅층(400)의 외주면에 형성된 금속층(300)의 두께(t2)는 약 300 내지 500㎛를 갖는 것이 바람직하다. 이는, 상기 금속층(300)의 두께(t2)가 약 300㎛ 미만일 경우에는 강도가 너무 약하여 상기 러빙 공정 중 손상될 가능성이 높아 상기 러빙 롤러(100)의 수명을 단축시킬 수 있으므로 바람직하지 않고, 약 500㎛를 초과할 경우에는 플라즈마를 통해 용사 코팅한 후 공냉시키는 도중 자체의 금속 입자들 간의 응력이 커지게 되어 어느 순간 크랙(crack)이 발생될 수 있으므로 바람직하지 않기 때문이다.In addition, the thickness t2 of the metal layer 300 formed on the outer circumferential surface of the bond coating layer 400 preferably has about 300 to 500 μm. This is not preferable because when the thickness t2 of the metal layer 300 is less than about 300 μm, the strength is too weak to be damaged during the rubbing process, which may shorten the life of the rubbing roller 100. If the thickness exceeds 500 μm, it is not preferable because the stress between the metal particles of the metal is increased during the air-cooling after the thermal spray coating through the plasma, and cracks may be generated at any time.
또한, 상기 본드 코팅층(400)은 상기 금속층(300)과의 충분한 접착력을 위하여 약 1.5 내지 15㎛의 표면 거칠기를 가질 수 있다. 이는, 상기 본드 코팅층(400)의 표면 거칠기가 약 1.5㎛ 미만일 경우에는 그 표면적이 너무 좁아 상기 금속층(300)과의 접착력을 저하시켜 박리 현상이 발생될 수 있으므로 바람직하지 않고, 약 15㎛를 초과할 경우에는 그 거친 홈의 깊이가 상기 본드 코팅층(400)의 두께(t1)를 초과하여 상기 탄소섬유강화복합재료(CFRP)에 손상을 줄 수 있으므로 바람직하지 않기 때문이다. In addition, the bond coating layer 400 may have a surface roughness of about 1.5 to 15㎛ for sufficient adhesion with the metal layer 300. When the surface roughness of the bond coating layer 400 is less than about 1.5 μm, the surface area is too narrow, which is not preferable because the adhesive force with the metal layer 300 may be degraded and peeling may occur. In this case, since the depth of the rough grooves may exceed the thickness t1 of the bond coating layer 400 and may damage the carbon fiber reinforced composite material CFRP, it is not preferable.
이하, 상기에서 설명한 러빙 롤러(100)를 실질적으로 제조하는 방법에 대해서 도 4를 추가적으로 참조하여 보다 상세하게 설명하고자 한다.Hereinafter, a method of substantially manufacturing the above-described rubbing roller 100 will be described in more detail with reference to FIG. 4.
도 4는 도 1에 도시된 러빙 롤러를 제조하는 방법을 순서적으로 나타낸 도면이다.4 is a view sequentially showing a method of manufacturing the rubbing roller shown in FIG.
도 4를 추가적으로 참조하면, 우선 상기 러빙 롤러(100)를 제조하기 위하여 고강도 및 초경량 특성을 갖는 탄소 섬유와 다양한 종류의 열경화성 수지가 복합된 상기 탄소섬유강화복합재료(CFRP)로 이루어진 원통 형상의 몸체(200)를 준비한다(S100).Referring to FIG. 4, first, a cylindrical body made of carbon fiber reinforced composite material (CFRP) in which carbon fibers having high strength and light weight characteristics and various kinds of thermosetting resins are composited in order to manufacture the rubbing roller 100. Prepare 200 (S100).
이어서, 상기 몸체(200)의 외주면에 탄소 소재 물질을 슬러리 상태로 코팅한다(S200). 구체적으로, 상기 몸체(200)의 외주면에 상기 탄소섬유강화복합재료(CFRP)와 유사한 특성을 갖는 탄소 소재의 슬러리 물질을 도포, 침적 또는 분사 방식을 이용하여 코팅할 수 있다. 여기서, 상기 탄소 소재의 슬러리 물질은 상기 몸체(200)의 외주면에 코팅되도록 탄소 입자들 간을 서로 접착, 안정화 시키는 바인더 수지와 슬러리화 혼합을 위한 변성 알코올 및 유기 용매 등의 솔벤트를 포함한다. 이때, 상기 바인더 수지에는 열가소성 수지계열인 에폭시, 페놀 수지 등이 사용될 수 있으며, 분산, 입자간 접착, 열경화 등의 작용을 일으킬 수 있다. 또한, 상기 변성 알코올을 일 예로, 메탄올, 이소프로필알코올(IPA) 또는 에탄올 등을 들 수 있고, 상기 유기 용매는 아세톤, 톨루엔 또는 핵산을 일 예로 들 수 있다. 이에, 상기의 솔벤트를 사용하면, 상기 탄소 소재의 슬러리 물질을 도포, 침적, 분사 등의 방식으로 코팅할 때 필요한 조건인 혼합 조성 물질 비율, 종류, 입도 등에 따른 점성, 흐름성이 조절된 혼합 슬러리 상태의 탄소 소재 물질을 얻을 수 있다. Subsequently, a carbon material is formed on the outer circumferential surface of the body 200. Coating in a slurry state (S200). Specifically, a slurry material of a carbon material having properties similar to the carbon fiber reinforced composite material (CFRP) may be coated on the outer circumferential surface of the body 200 by applying, depositing or spraying. Here, the slurry material of the carbon material includes a binder resin for adhering and stabilizing the carbon particles to be coated on the outer circumferential surface of the body 200 and solvents such as a modified alcohol and an organic solvent for slurry mixing. In this case, the binder resin may be a thermoplastic resin-based epoxy, phenol resin, etc., may cause the action of dispersion, interparticle adhesion, thermosetting, and the like. In addition, the modified alcohol may be exemplified by methanol, isopropyl alcohol (IPA) or ethanol, and the organic solvent may be acetone, toluene or nucleic acid. Thus, when the solvent is used, the viscosity and flowability of the slurry mixture according to the ratio, type, particle size, etc. of the mixed composition material, which is a condition required when coating the slurry material of the carbon material by coating, depositing, spraying, etc. A carbonaceous material in a state can be obtained.
이렇게 얻어진 탄소 소재의 슬러리 물질을 코팅하면 이에 포함되어 있는 초미립의 탄소 입자가 상기 탄소섬유강화복합재료(CFRP)의 탄소 섬유와 슬립(slip) 작용을 하면서 상기 탄소 섬유와 상기 열경화성 수지 사이의 공극 및 입계에 침투함과 동시에, 상기 초미립의 탄소 입자와 상기 탄소 섬유 간의 동종 탄화물에 따른 상호 흡착에 의해 단일층으로 고착 경화되어 강한 접착력으로 코팅 될 수 있다. 여기서, 상기 탄소 소재의 물질은 일 예로, 그라파이트(graphite) 또는 카본블랙(carbon black)을 포함할 수 있다. When the slurry material of the carbon material thus obtained is coated, the ultrafine carbon particles contained therein act as a slip between the carbon fiber of the carbon fiber reinforced composite material (CFRP) and the gap between the carbon fiber and the thermosetting resin. And at the same time penetrates into the grain boundary, by the mutual adsorption according to the homogeneous carbide between the ultrafine carbon particles and the carbon fiber can be fixed and cured in a single layer can be coated with a strong adhesive force. Here, the material of the carbon material may include, for example, graphite or carbon black.
이어서, 상기 단일층으로 코팅된 물질을 그에 포함되어 있는 바인더 수지와 변성 알코올 및 유기 용제 등의 솔벤트가 반응 및 일부 또는 전체가 제거, 즉 휘발되도록 열경화하여 상기 본드 코팅층(400)을 형성한다(S300). 이때, 상기 수지 성분을 포함하여 내부의 다른 첨가물 또는 촉진 등의 불순물도 제거, 휘발 되도록 열경화하여 상기 본드 코팅층(400)을 안정화시킬 수 있다. 구체적으로, 상기 탄소 소재의 물질을 열경화하면 휘발 반응이 진행되어 상기 수지 성분과 상기 불순물이 제거되면서 그 내부가 매우 안정적인 결합 구조를 가지게 된다. 이러한 본드 코팅층(400)의 형성 단계(S300)는 상온에서 자연 경화하는 과정과 이를 다시 고온으로 열경화하는 과정으로 구분되어 진행될 수 있다. Subsequently, the bond coating layer 400 is formed by thermally curing the material coated with the single layer with a binder resin contained therein and a solvent such as a modified alcohol and an organic solvent to react and remove or partially volatilize ( S300). In this case, the bond coating layer 400 may be stabilized by thermosetting to remove and volatilize impurities such as other additives or promotion therein, including the resin component. Specifically, when the material of the carbon material is thermally cured, the volatilization reaction proceeds, and thus the resin component and the impurities are removed to have a very stable bonding structure therein. The forming step (S300) of the bond coating layer 400 may be divided into a process of natural curing at room temperature and a process of thermosetting it to a high temperature again.
이때, 상기 자연 경화하는 과정은 상기 S200 단계에서 상기 바인더 수지 및 솔벤트를 포함하는 물질로 코팅한 상태 그대로 안정화시키기 위한 것으로 약 0.5 내지 72시간 동안 진행되는 것이 바람직하다. 이는, 상기 자연 경화하는 과정을 약 0.5시간 미만으로 진행할 경우에는 시간이 너무 짧아 상기 S200 단계에서 코팅한 상태가 안정화되지 못하며, 이때 진행되는 솔벤트의 휘발 반응이 적합하게 진행되지 못하므로 바람직하지 않고, 약 72시간을 초과하여 진행할 경우에는 상기 S200 단계에서 상기 코팅한 상태가 충분히 안정화되지만 너무 긴 공정 시간으로 인하여 비용 증가가 발생되므로 바람직하지 않기 때문이다. 여기서, 상기 자연 경화하는 시간은 상기 탄소 소재의 물질 종류 및 이에 포함되어 있는 바인더 및 솔벤트 성분의 종류, 혼합 비율에 따라 상기의 범위 내에서 다양하게 변경될 수 있다.At this time, the natural curing process is to stabilize the state as it is coated with the material containing the binder resin and the solvent in the step S200 is preferably performed for about 0.5 to 72 hours. This is not preferable when the process of the natural curing is less than about 0.5 hours because the time is too short to stabilize the state of the coating in the step S200, and this is not preferable because the volatilization reaction of the solvent proceeds properly, If the proceeding for more than about 72 hours is because the coating state is sufficiently stabilized in the step S200, but because the increase in cost due to too long process time is not preferable. Here, the time of natural curing may be variously changed within the above range according to the kind of material of the carbon material, the kind of the binder and the solvent component contained therein, and the mixing ratio.
또한, 상기 고온으로 열경화하는 과정은 상기에서 안정화된 코팅층을 고온으로 열경화하여 실질적으로 상기 바인더 수지 및 솔벤트의 반응, 경화, 휘발 및 공정 과정에서 발생되는 불순물이 제거되도록 열경화하는 것으로, 구체적으로 약 80 내지 400℃의 온도에서 열경화할 수 있다. 이는, 상기 열경화하는 과정을 온도를 약 80℃ 미만으로 진행할 경우에는 그 온도가 너무 낮아 실질적으로 열에 의한 경화가 진행되지 않으므로 바람직하지 않고, 약 400℃를 초과하여 진행할 경우에는 그 온도가 너무 높아 상기 탄소섬유강화복합재료(CFRP)에 포함된 열경화 수지를 용융, 표면 연화시켜 이로 인해 접착력이 저하되므로 바람직하지 않기 때문이다. 여기서, 상기 열경화하는 온도는 상기 탄소 소재의 슬러리 물질의 종류, 이에 포함되어 있는 바인더 수지 및 솔벤트의 종류 및 상기 탄소섬유강화복합재료(CFRP)에 포함되어 있는 열경화성 수지의 종류에 따라 상기의 범위 내에서 다양하게 변경될 수 있다.In addition, the step of thermally curing at high temperature may be performed by thermally curing the stabilized coating layer at a high temperature so that impurities generated in the reaction, curing, volatilization, and process of the binder resin and the solvent are substantially eliminated. By thermosetting to be removed, specifically, it can be thermoset at a temperature of about 80 to 400 ℃. This is not preferable because the temperature of the thermosetting process is less than about 80 ° C., because the temperature is too low, so that curing by heat does not proceed substantially, and when the temperature exceeds about 400 ° C., the temperature is too high. This is because the thermosetting resin contained in the carbon fiber reinforced composite material (CFRP) is not preferable because it melts and surface softens, thereby lowering the adhesive force. Here, the thermosetting temperature is in the above range according to the type of slurry material of the carbon material, the type of binder resin and solvent contained therein, and the type of thermosetting resin contained in the carbon fiber reinforced composite material (CFRP). It can be changed in various ways.
또한, 상기 열경화하는 과정은 약 0.5 내지 72시간 동안 진행되는 것이 바람직하다. 이는, 상기 열경화하는 과정을 약 0.5시간 미만으로 진행할 경우에는 시간이 너무 짧아 상기 바인더 수지 및 솔벤트와 상기 불순물을 제거하기 위한 휘발 반응이 진행되지 않으므로 바람직하지 않고, 약 72시간을 초과하여 진행할 경우에는 상기 자연 경화하는 과정과 마찬가지로 너무 긴 공정 시간으로 인하여 비용 증가가 발생되므로 바람직하지 않기 때문이다. 여기서, 상기 열경화하는 시간은 상기 바인더 수지 및 솔벤트를 포함하는 물질로 코팅한 두께, 이에 포함되어 있는 바인더 수지 및 솔벤트의 종류 및 그 비율에 따라 상기의 범위 내에서 다양하게 변경될 수 있다.In addition, the heat curing process is preferably performed for about 0.5 to 72 hours. This is not preferable when the heat curing process is performed in less than about 0.5 hours, since the time is too short and the volatilization reaction for removing the binder resin and the solvent and the impurities does not proceed. This is because the increase in cost is caused by too long process time as in the case of the natural curing is not preferable. Here, the time of thermosetting may be variously changed within the above range depending on the thickness and the type and ratio of the binder resin and the solvent contained in the coating material with the binder resin and the solvent.
이와 같은 열경화 과정은 대기 중 산소와의 반응에 의한 물질 상태 변형이 발생되지 않도록 불활성 가스 분위기 또는 진공 분위기에서 진행하는 것이 바람직하다. 하지만, 상기 열경화 과정은 산소와의 반응이 발생되는 반응 온도인 450℃ 이상에 도달하지 않아 산소와의 반응 정도가 실질적으로 치명적인 문제를 야기하지 않게 공정이 설계된다면 대기 분위기에서도 진행될 수 있음을 이해할 수 있다.This thermosetting process is preferably carried out in an inert gas atmosphere or a vacuum atmosphere so that material state deformation due to reaction with oxygen in the atmosphere does not occur. However, it can be understood that the thermosetting process can be carried out in an atmospheric atmosphere if the process is designed so that the reaction temperature with oxygen does not reach above 450 ° C, which is a reaction temperature at which the reaction with oxygen occurs, so that the degree of reaction with oxygen does not cause a fatal problem. have.
또한, 상기 열경화 과정을 진행하여 상기 바인더 수지 및 솔벤트와 상기 불순물이 제거되어 형성된 본드 코팅층(400)은 냉각용 가스 또는 공기의 투입을 통해 급냉시켜 그 결합 구조를 더욱 안정화시킬 수 있다. 한편, 상기 바인더 수지 및 솔벤트를 포함하는 물질로 코팅하는 단계(S200)와 상기 바인더 수지 및 솔벤트가 일부 또는 전체 제거되면서 안정화된 본드 코팅층(400)을 형성하는 단계(S300)는 상기 본드 코팅층(400)의 목표 두께에 따라 일정 횟수 반복적으로 진행될 수도 있다. 이에, 상기 본드 코팅층(400)은 상기 도 1 내지 도 3을 참조한 설명에서와 같이 약 10 내지 1000㎛의 두께(t1)로 형성될 수 있다.In addition, the bond coating layer 400 formed by removing the binder resin, the solvent, and the impurities by performing the thermosetting process may be quenched through the introduction of a cooling gas or air to further stabilize the bonding structure. On the other hand, the step of coating with a material containing the binder resin and the solvent (S200) and the binder resin and the solvent is stabilized while some or all removed Forming the bond coating layer 400 (S300) may be repeated a predetermined number of times according to the target thickness of the bond coating layer (400). Thus, the bond coating layer 400 may be formed to a thickness (t1) of about 10 to 1000㎛ as described with reference to FIGS. 1 to 3.
이하, 상기에서 설명한 본드 코팅층(400)을 실질적으로 형성하는 방법에 대하여 아래와 보다 구체적으로 설명하고자 한다. Hereinafter, a method of substantially forming the bond coating layer 400 described above will be described in more detail below.
상기 본드 코팅층(400)을 형성하기 위하여, 먼저 나노 내지 마이크로 입도의 그라파이트(graphite) 또는 카본 블랙(carbon) 파우더가 에탄올과 분산 및 혼합된 혼합 슬러리를 준비한다. 이어, 유기 용매인 아세톤과 에폭시 수지를 희석한 희석 용액을 상기에서 준비한 혼합 슬러리와 교반하여 탄소 소재의 슬러리 물질을 준비한다. 이때, 상기 혼합 슬러리와 상기 희석 용액은 균일한 분산을 위해 별도로 제조하여 혼합 교반하는 것이 바람직하다. 또한, 상기 탄소 소재의 슬러리 물질은 분사 공정을 통해 코팅 될 수 있게 점성 및 흐름성을 조절하여 준비된다, 또한, 상기 혼합 슬러리는 상온에서 서서히 경화하여 자연스런 휘발을 통해 혼합 조성비를 잃을 수 있으므로 조재 후 즉시 사용하여야 하며, 필요할 경우 대기와 완벽하게 차폐될 수 있는 용기에 담아 영하 이하의 저온 환경에서 보관하는 것이 바람직하다. 이어, 상기 탄소 소재의 슬러리 물질을 분사 장치를 통해 표면 가공 또는 세정 공정을 완료한 상기 몸체(200)의 외주면에 분사하여 약 300 내지 400㎛ 두께로 코팅층을 형성한다. 이어, 상기 코팅한 상태 그대로 자연 대기 환경에서 약 1일 정도 안정화 및 건조과정을 거쳐 분산 알코올 및 유기 용매가 휘발되면서 상기 몸체(200)의 외주면에 상기 코팅된 탄소 소재 물질이 더욱 안정화된 상태로 치밀하게 고착되도록 한다. 이때, 상기 고착화된 두께는 필요에 따라 기준보다 더 얇거나 더 두껍게 형성될 수 있다. 이어, 상기 고착화 상태의 탄소 소재 물질을 상기 몸체(200)와 같이 열처리 오븐에 장입하여 약 130℃에서 약 8시간 정도 1차 열처리 한 후 약 300℃에서 약 24시간 2차 열처리 과정을 진행한다. 이에, 상기 열처리 과정에서 상기에서 혼합된 에폭시 수지 및 잔류 유기 용매는 고온에 의해 반응, 경화하여 흡착 및 입자간 접착 강도를 상승시키면서 더욱 견고하고 치밀한 본드 코팅층(400)이 형성된다. 구체적으로, 고온에 노출된 에폭시 수지 및 다른 유기 물질은 주 소재인 탄소 소재와 동소체로 변화되어 안정화되고 잔류 유기 용매는 휘발하여 단일 물질의 본드 코팅층(400)이 형성되도록 한다. 이어, 상기 열처리 과정을 거친 본드 코팅층(400)은 온도 변화에 우수한 안정성을 가지게 되므로 자연 냉각 혹은 강제 냉각을 통해 상온까지 냉각시킨다. 상기와 같은 본 다른 실시예의 공정들은 1회 진행하여 본드 코팅층(400)을 얻을 수도 있으나, 수차례 반복적으로 진행하여 더욱 치밀하거나, 두꺼운 본드 코팅층(400)을 얻을 수 있다. In order to form the bond coating layer 400, first, a mixed slurry in which graphite or carbon black powder of nano to micro particle size is dispersed and mixed with ethanol is prepared. Subsequently, a diluted solution obtained by diluting acetone, which is an organic solvent, and an epoxy resin, is stirred with the mixed slurry prepared above to prepare a slurry material of carbon material. At this time, the mixed slurry and the dilution solution is preferably prepared separately and stirred for uniform dispersion. In addition, the slurry material of the carbon material is prepared by controlling the viscosity and flowability to be coated through the spraying process, and the mixed slurry is gradually cured at room temperature to lose the mixed composition ratio through natural volatilization after preparation It should be used immediately and, if necessary, in a container that is completely shielded from the atmosphere and stored in sub-zero temperatures. Subsequently, the slurry material of the carbon material is sprayed onto the outer circumferential surface of the body 200 which has completed the surface processing or cleaning process through an injector to form a coating layer having a thickness of about 300 to 400 μm. Subsequently, the coated carbon material is further stabilized on the outer circumferential surface of the body 200 as the dispersed alcohol and the organic solvent are volatilized by stabilizing and drying for about 1 day in a natural atmosphere environment as it is. To be firmly attached. At this time, the fixed thickness may be formed to be thinner or thicker than the reference as needed. Subsequently, the carbonaceous material in the solidified state is charged into a heat treatment oven as in the body 200, and the first heat treatment is performed at about 130 ° C. for about 8 hours, and then the second heat treatment process is performed at about 300 ° C. for about 24 hours. Thus, the epoxy resin and the residual organic solvent mixed in the heat treatment process are reacted and cured at a high temperature to increase the adsorption and adhesion strength between particles, thereby forming a more robust and dense bond coating layer 400. Specifically, the epoxy resin and other organic materials exposed to high temperature are changed to allotropes with the main carbon material and stabilized, and the residual organic solvent is volatilized to form a bond coating layer 400 of a single material. Subsequently, since the bond coating layer 400 which has undergone the heat treatment process has excellent stability to temperature change, the bond coating layer 400 is cooled to room temperature through natural cooling or forced cooling. The processes of the present embodiment as described above may be performed once to obtain the bond coating layer 400, but may be repeatedly performed several times to obtain a more dense or thicker bond coating layer 400.
상기 S300 단계에 이어서, 상기 안정화된 본드 코팅층(400)의 표면을 샌딩(sanding) 처리한다(S400). 이때, 상기 본드 코팅층(400)의 샌딩 처리는 상기 도 1 내지 도 3을 참조한 설명에서와 같이 그 표면 거칠기가 약 1.5 내지 15㎛를 갖도록 진행될 수 있다.After the step S300, the surface of the stabilized bond coating layer 400 is sanded (sanding) (S400). In this case, the sanding treatment of the bond coating layer 400 may be performed to have a surface roughness of about 1.5 to 15 μm as described with reference to FIGS. 1 to 3.
이어서, 상기 바인더 수지 및 솔벤트가 일부 또는 전체가 제거되면서 안정화된 본드 코팅층(400)의 외주면에 금속 물질을 플라즈마 또는 화염(flame), 방전(arcing)을 통해 용사 코팅하여 금속층(300)을 형성한다(S500). 여기서, 상기 금속 물질은 일 예로, 스테인리스(SUS) 재질로 이루어질 수 있다. 또한, 상기 도 1 내지 도 3을 참조한 설명에서와 같이 상기 금속층(300)은 약 300 내지 500㎛ 두께(t2)로 형성될 수 있다. 이후, 상기 금속층(300)의 외주면에 상기 박막트랜지스터 기판 및 상기 컬러필터 기판에 미세홈 형태의 배향막을 형성하기 위하여 상기 러빙포(미도시)가 부착될 수 있다.Subsequently, a part or the whole of the binder resin and the solvent are removed to coat the metal material on the outer circumferential surface of the stabilized bond coating layer 400 by plasma, flame, or arcing to form the metal layer 300. (S500). Here, the metal material may be made of, for example, stainless steel (SUS) material. In addition, as described with reference to FIGS. 1 to 3, the metal layer 300 may be formed to have a thickness t2 of about 300 μm to 500 μm. Subsequently, the rubbing cloth (not shown) may be attached to an outer circumferential surface of the metal layer 300 to form an alignment layer having a fine groove shape on the thin film transistor substrate and the color filter substrate.
이와 같이, 상기 몸체(200)의 외주면에 안정하게 부착 경화된 상기 본드 코팅층(400)을 형성한 다음, 상기 금속 물질을 상기 본드 코팅층(400)의 외주면에 용사 코팅하여 상기 금속층(300)을 형성함으로써, 상기 금속층(300)을 상기 본드 코팅층(400)을 통하여 보다 향상된 접착력으로 부착시킬 수 있다. As such, after forming the bond coating layer 400 stably attached to the outer circumferential surface of the body 200, the metal material is thermally coated on the outer circumferential surface of the bond coating layer 400 to form the metal layer 300. By doing so, the metal layer 300 may be attached with more improved adhesion through the bond coating layer 400.
구체적으로, 상기 금속층(300)을 상기 탄소섬유강화복합재료(CFRP)의 표면에 용사 코팅하였을 제1 경우와 본 발명에서와 같이 상기 금속층(300)을 상기 본드 코팅층(400)에 용사 코팅한 제2 경우에 있어서, 이 제1 및 제2 경우들에서의 접착 강도를 측정한 결과, 상기 제1 경우에서는 약 2 내지 3MPa이 측정되었는데 반해, 상기 본 발명에 따른 제2 경우에서는 상기 제1 경우보다 현저하게 높은 약 7 내지 8MPa이 측정되어, 상기의 효과를 분명하게 확인할 수 있었다. Specifically, in the first case where the metal layer 300 is thermally coated on the surface of the carbon fiber reinforced composite material (CFRP), and the metal layer 300 is thermally coated on the bond coating layer 400 as in the present invention. In the two cases, as a result of measuring the adhesive strength in these first and second cases, about 2 to 3 MPa was measured in the first case, whereas in the second case according to the present invention, Remarkably high about 7-8 MPa was measured and the above effect was clearly confirmed.
따라서, 본 발명에 의해서 제조된 러빙 롤러(100)를 사용하면, 상기 박막트랜지스터 기판 및 상기 컬러필터 기판에 미세홈 형태의 배향막을 매우 정밀하고 안정하게 형성시킬 수 있을 뿐만 아니라, 상기 금속층(300)의 접착력 향상으로 인해 상기 러빙 롤러(100)의 부품 수명을 연장시켜 이에 따른 비용 절감 효과를 기대할 수 있다.Therefore, by using the rubbing roller 100 manufactured according to the present invention, not only an alignment film having a fine groove shape can be formed on the thin film transistor substrate and the color filter substrate, but also the metal layer 300. Due to the improved adhesion of the prolonged component life of the rubbing roller 100 can be expected to reduce the cost accordingly.
앞서 설명한 본 발명의 상세한 설명에서는 본 발명의 바람직한 실시예들을 참조하여 설명하였지만, 해당 기술 분야의 숙련된 당업자 또는 해당 기술분야에 통상의 지식을 갖는 자라면 후술될 특허청구범위에 기재된 본 발명의 사상 및 기술 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경시킬 수 있음을 이해할 수 있을 것이다. Although the detailed description of the present invention has been described with reference to the preferred embodiments of the present invention, those skilled in the art or those skilled in the art will have the idea of the present invention described in the claims to be described later. It will be understood that various modifications and variations can be made in the present invention without departing from the scope of the present invention.
상술한 바와 같이, 본 발명은 고강도의 특성을 갖는 탄소섬유강화복합재료(CFRP)로 이루어진 몸체를 기본 프레임으로 포함하는 러빙 롤러를 사용함으로써, 대면적 기판을 대상으로 러빙 공정을 수행할 때 이 기판과의 평행도를 정밀하게 유지하는데 활용될 수 있다.As described above, the present invention uses a rubbing roller that includes a body made of carbon fiber reinforced composite material (CFRP) having high strength properties as a base frame, thereby performing a rubbing process for a large area substrate. It can be used to keep the degree of parallelism precisely.
뿐만 아니라, 본 발명은 상기 몸체의 외주면에 안정하게 부착 경화된 상기 본드 코팅층을 형성한 다음, 상기 본드 코팅층의 외주면에 용사 코팅하여 상기 금속층을 형성함으로써, 상기 금속층의 접착력을 향상시켜 상기 러빙 롤러의 부품 수명을 연장시키는데 효과적으로 활용될 수 있다. In addition, the present invention forms the bond coating layer that is stably adhered and cured on the outer circumferential surface of the body, and then spray-coated on the outer circumferential surface of the bond coating layer to form the metal layer, thereby improving the adhesion of the metal layer of the rubbing roller It can be effectively used to extend component life.

Claims (12)

  1. 탄소섬유강화복합재료(Carbon Fiber Reinforced Plastic; CFRP)로 이루어진 원통 형상의 몸체;Cylindrical body made of Carbon Fiber Reinforced Plastic (CFRP);
    상기 몸체의 외주면에 코팅되며, 탄소 소재 물질로 이루어진 본드 코팅층; 및A bond coating layer coated on an outer circumferential surface of the body and made of a carbon material; And
    상기 본드 코팅층의 외주면에 부착된 금속층을 포함하는 러빙 롤러.A rubbing roller comprising a metal layer attached to an outer circumferential surface of the bond coating layer.
  2. 제1항에 있어서, 상기 본드 코팅층은 그라파이트(graphite) 또는 카본 블랙(carbon black) 재질을 포함하는 것을 특징으로 하는 러빙 롤러.The rubbing roller of claim 1, wherein the bond coating layer comprises a graphite or carbon black material.
  3. 제1항에 있어서, 상기 본드 코팅층은 2 내지 5 e-6(m/m)/K의 열팽창 계수를 갖는 것을 특징으로 하는 러빙 롤러.The rubbing roller according to claim 1, wherein the bond coating layer has a thermal expansion coefficient of 2 to 5 e- 6 (m / m) / K.
  4. 제1항에 있어서, 상기 본드 코팅층은 10 내지 1000㎛의 두께를 갖는 것을 특징으로 하는 러빙 롤러.The rubbing roller of claim 1, wherein the bond coating layer has a thickness of about 10 μm to about 1000 μm.
  5. 제1항에 있어서, 상기 본드 코팅층은 1.5 내지 15㎛의 표면 거칠기를 갖는 것을 특징으로 하는 러빙 롤러.The rubbing roller of claim 1, wherein the bond coating layer has a surface roughness of 1.5 to 15 μm.
  6. 탄소섬유강화복합재료(Carbon Fiber Reinforced Plastic; CFRP)로 이루어진 원통 형상의 몸체를 준비하는 단계;Preparing a cylindrical body made of Carbon Fiber Reinforced Plastic (CFRP);
    상기 몸체의 외주면에 바인더 수지 및 솔벤트를 포함하는 탄소 소재 물질을 코팅하는 단계;Coating a carbon material including a binder resin and a solvent on an outer circumferential surface of the body;
    상기 코팅된 탄소 소재 물질을 열경화하여 상기 바인더 수지 및 상기 솔벤트가 일부 또는 전체 제거되면서 안정화된 본드 코팅층을 형성하는 단계; 및Thermally curing the coated carbon material to form a stabilized bond coating layer while removing some or all of the binder resin and the solvent; And
    상기 본드 코팅층의 외주면에 금속 물질을 용사 코팅하여 금속층을 형성하는 단계를 포함하는 러빙 롤러의 제조 방법.Method of manufacturing a rubbing roller comprising the step of thermally coating a metal material on the outer circumferential surface of the bond coating layer to form a metal layer.
  7. 제6항에 있어서, 상기 코팅된 물질은 그라파이트(graphite), 카본 블랙(Carbon Black) 재질을 포함하는 것을 특징으로 하는 러빙 롤러의 제조 방법.The method of claim 6, wherein the coated material comprises graphite, carbon black material.
  8. 제6항에 있어서, 상기 코팅된 물질은 2 내지 5 e-6(m/m)/K의 열팽창 계수를 갖는 것을 특징으로 하는 러빙 롤러의 제조 방법.The method of claim 6, wherein the coated material has a coefficient of thermal expansion of 2 to 5 e -6 (m / m) / K.
  9. 제6항에 있어서, 상기 열경화하여 본드 코팅층을 형성하는 단계는The method of claim 6, wherein the thermosetting to form a bond coating layer
    상온에서 자연 건조하는 단계; 및Natural drying at room temperature; And
    80 내지 400℃의 온도로 열경화하는 단계를 포함하는 것을 특징으로 하는 러빙 롤러의 제조 방법.Method of producing a rubbing roller, characterized in that it comprises the step of thermosetting to a temperature of 80 to 400 ℃.
  10. 제9항에 있어서, 상기 자연 건조하는 단계 및 상기 80 내지 400℃의 온도로 열경화하는 단계들은 각각 0.5 내지 72시간 동안 진행되는 것을 특징으로 하는 러빙 롤러의 제조 방법. 10. The method of claim 9, wherein the step of natural drying and the step of thermosetting to a temperature of 80 to 400 ℃ each is carried out for 0.5 to 72 hours.
  11. 제6항에 있어서, 상기 본드 코팅층을 형성하는 단계 이후에,The method of claim 6, wherein after forming the bond coating layer,
    상기 본드 코팅층을 샌딩(sanding) 처리하는 단계를 더 포함하는 것을 특징으로 하는 러빙 롤러의 제조 방법.The method of claim 1, further comprising the step of sanding the bond coating layer.
  12. 제11항에 있어서, 상기 본드 코팅층을 샌딩 처리하는 단계에서는 상기 본드 코팅층을 1.5 내지 15㎛의 표면 거칠기를 갖도록 샌딩 처리하는 것을 특징으로 하는 러빙 롤러의 제조 방법.12. The method of claim 11, wherein in the sanding of the bond coating layer, the bond coating layer is sanded to have a surface roughness of 1.5 to 15 µm.
PCT/KR2015/003278 2014-04-10 2015-04-02 Rubbing roller and method for producing same WO2015156537A1 (en)

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KR102081338B1 (en) 2020-02-25

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