WO2015154614A1 - Double-bolt loose proof method - Google Patents

Double-bolt loose proof method Download PDF

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Publication number
WO2015154614A1
WO2015154614A1 PCT/CN2015/074549 CN2015074549W WO2015154614A1 WO 2015154614 A1 WO2015154614 A1 WO 2015154614A1 CN 2015074549 W CN2015074549 W CN 2015074549W WO 2015154614 A1 WO2015154614 A1 WO 2015154614A1
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WO
WIPO (PCT)
Prior art keywords
bolt
nut
fastening
tightening
tightening force
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PCT/CN2015/074549
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French (fr)
Chinese (zh)
Inventor
刘兴邦
Original Assignee
刘兴邦
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Publication date
Application filed by 刘兴邦 filed Critical 刘兴邦
Priority to CN201580000686.7A priority Critical patent/CN105452686B/en
Publication of WO2015154614A1 publication Critical patent/WO2015154614A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B39/00Locking of screws, bolts or nuts
    • F16B39/02Locking of screws, bolts or nuts in which the locking takes place after screwing down
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B39/00Locking of screws, bolts or nuts
    • F16B39/02Locking of screws, bolts or nuts in which the locking takes place after screwing down
    • F16B39/12Locking of screws, bolts or nuts in which the locking takes place after screwing down by means of locknuts
    • F16B39/16Locking of screws, bolts or nuts in which the locking takes place after screwing down by means of locknuts in which the screw-thread of the locknut differs from that of the nut

Definitions

  • the patent relates to a double bolt anti-loose method, the screw hole or the hole is machined on the coupling member, the external thread diameters of the locking bolt and the fastening bolt are different and the rotation direction is opposite, the center hole of the bolt body is fastened, and the bolt is locked Through the center hole of the fastening bolt body, the locking bolt and the fastening bolt and the screw hole or nut, and the "reverse rotation nut" are connected to achieve the bolt loosening effect.
  • Radial force is the main reason for loose bolting. Some scholars (especially the former West German G. Junker) have done a lot of tests on the bolting joints to apply the radial exciting force and the axial exciting force. The result is that the bolting by the axial force may be loose or not. Loose, but bolted by radial forces will definitely loosen when the radial excitation force reaches a certain level. After the bolting is pre-tightened, the nut will be in a radially expanded state under the radial expansion force of the nut generated by the pre-tightening force. When the external radial force is transmitted to a certain extent, the radial expansion force of the nut will be broken.
  • the influence of the gap between the internal thread and the external thread is usually a clearance fit.
  • the thread angle (1°40′ ⁇ 3°30′) is smaller than the equivalent friction angle of the screw pair (6.5° ⁇ 10.5°), so the joint thread can satisfy the self-locking condition, at a certain Under the pre-tightening force, it is generally not loose.
  • the thread pair is usually a clearance fit.
  • the thread diameter of the bolt is 28.701mm
  • the thread diameter of the nut is 28.701mm
  • the average gap value of the thread connection is 0.1315mm
  • the maximum gap value is 0.244mm.
  • Gap fit facilitates thread manufacturing and installation, but affects the anti-loose effect.
  • the microscopic debris and particles on the surface of the thread are interspersed between the inner and outer nips, similar to the action of solid lubricants.
  • the threaded coupling pair Under the action of vibration, shock and alternating load, the threaded coupling pair inevitably has axial and radial turbulence.
  • the frictional resistance between the inner and outer threads will instantaneously decrease or even disappear. This phenomenon is repeated many times, interacting, and eventually leads to loose coupling.
  • Anti-loose of the top nut double nut anti-loose structure: After the two nuts are tightened to the top, an additional opposing force is generated between them, and the top force and the pre-tightening force together generate a larger radial expansion of the nut. The force is far from the external radial force, so the nut is not easy to rotate, but it must be noted that this additional top force must be generated between the two nuts to achieve the anti-loose effect.
  • P1 is the pulling force of the screw to the lock nut (the nut on the non-bearing surface is called the lock nut)
  • P2 is the pulling force of the screw to the fastening nut (the nut on the working support surface is called the tightening nut)
  • P is the screw Given the pre-tightening force, the tightening nut should be thicker and the lock nut should be thinner.
  • the bolt is composed of two kinds of spirals, left-handed and right-handed, in the same section On the segment, there are both left-handed and right-handed threads.
  • the tightening nut and the lock nut are two differently turned nuts. When using, tighten the tightening nut first, and then tighten the lock nut. In the case of vibration and impact, the tightening nut has a tendency to loosen, but since the loosening direction of the tightening nut is the tightening direction of the lock nut, the tightening of the lock nut prevents the tightening nut from loosening, resulting in tightness. The solid nut cannot be loosened.
  • the elastic modulus of the carbon steel material from which the bolt is made is generally 200 to 210 ⁇ 10 3 Mpa.
  • High-strength bolts refer to bolts with higher strength to reduce or simplify the size and structure of machinery or components.
  • the tensile strength is generally above 700Mpa, and the quality is stable.
  • high-strength bolts with a diameter of 30mm or more are not hard to be hardened during quenching. The quality is unstable and the working stress should be reduced during use. When using high-strength bolts, they have the following characteristics:
  • the coupling member is subjected to alternating load to generate vibration.
  • the contact surface should be made of high-strength and small-sized bolts, such as 10.9 and 8.8 (10.9 means tensile strength 1000 MPa, The yield strength ⁇ s is 90% of the tensile strength).
  • the reason for the excessive alternating stress is that the pre-tightening force is too small and the residual pre-tightening force is large, so the axial pre-tightening force always loads the bolt to the elastic limit of 90%. Or the pre-tightening force of the bolt is less than 80% of the material's yield limit of the bolt, and try to take a higher value.
  • the yield limit is the yield strength ⁇ s, which has the same meaning.
  • the bolt is made of a material with large deformation, and the material to be connected is made of a relatively rigid material, so that the deformation line of the bolt is relatively flat, and the deformation line of the joint is steep, and the magnitude of the stress is Become smaller.
  • the strength of the bolt is constant, the magnitude of the force in the bolt can be reduced, which helps to improve the life of the bolt.
  • the high-strength bolt connection must adopt a large pre-tightening force, and the general pre-tightening force is 70%-81.2% of the yield strength ⁇ s of the bolt material.
  • the control methods for bolt preload are:
  • the angle of rotation when the nut (or bolt) is tightened is approximately proportional to the sum of the bolt elongation and the looseness of the tightened member, and thus a method of achieving a predetermined preload force at a predetermined rotation angle can be employed.
  • the easiest way to measure the nut angle is to engrave a zero line and measure the nut angle by the rotation of the nut.
  • the measurement accuracy of the nut angle can be controlled within 10 ° ⁇ 15 °. In general, the preload force error is approximately ⁇ 15%.
  • the pre-tightening force can be controlled by the elongation of the bolt to obtain high control precision, and is widely used as a pre-tightening force control method for bolt flange connection in important occasions. If the measurement is correct, the preload force error is about ⁇ 5%.
  • Control the pre-tightening force according to the tightening torque and the nut angle First apply a certain torque to the fastener, then turn the nut through a certain angle to check whether the final torque and the rotation angle are satisfied, so as to avoid insufficient pre-tightening or pre-tightening.
  • the advantage of this control method is that the information given by the tightening torque and the nut angle can precisely control the bolt pre-tightening process and the pre-tightening force, and can find the tightening or over-tightening that may occur during the installation process. This is used alone. Torque control or corner control cannot be achieved.
  • the method of measuring stress by using a resistance strain gauge mainly includes two measuring methods: a force measuring bolt and a ring gasket.
  • the force-measuring bolt is a sensor that directly replaces the existing bolt and can measure the bolt pre-tightening force, which can be accurate to kilograms.
  • the annular gasket is measured by indirectly measuring the pressure at the nut by an annular washer sensor (load cell) added to the head of the bolt to obtain the preload of the bolt.
  • the strain gauge can be placed on the unthreaded part of the bolt, and the tensile strain can be measured and controlled by the resistance strain gauge.
  • the preload force error can be controlled within ⁇ 1%.
  • Ordinary bolts refer to bolts with low tensile strength, such as 3.6 and 5.6.
  • the preload is affected by the actual conditions. For example, find the higher value of the preload as a reference:
  • the pre-tightening force of the 3.6-class M16 bolt is generally 20400N, and the stress ⁇ is:
  • the preload of the 3.6-class M30 bolt is generally 73500N, and the stress ⁇ is:
  • the pre-tightening force of the 5.6-class M16 bolt is generally 34000N, and the stress ⁇ is:
  • the preload of the 5.6-class M30 bolt is generally 122000N, and the stress ⁇ is:
  • the normal pre-tightening force or pre-tightening stress of ordinary bolts generally does not exceed 0.58 ⁇ s (for the calculation of this specification).
  • the stress response of the bolt changes with the preload force.
  • the pre-tightening stress of the shear bolt is about 40% of the yield limit of the material, the strength is maximum; the strength of the tension bolt will follow The pre-tightening force is weakened; at the same time, the bolts subjected to shearing and stretching have the highest strength when the pre-tightening stress is about 40% of the yield limit of the material.
  • China Patent No. CN1087848 "Method for Manufacturing High-strength Nuts" (promulgated on June 15, 1994), announced a method for manufacturing high-strength nuts.
  • the main technical solution is: the pre-order equipment of the cold heading machine is medium frequency induction. Heating furnace, the production process is: (1) heating; (2) ⁇ shape; (3) tapping screw; (4) heat treatment.
  • the metric thread is divided into coarse teeth (60°) and fine teeth (60°).
  • the pitch of the external thread of the coarse teeth M30 bolt is 3.50mm
  • the depth of the thread is 1.75mm
  • the diameter of the bottom of the thread ie the diameter of the bottom of the thread, referred to as the bottom diameter) ) is 26.50mm.
  • the coupling member is machined with two screw holes of different diameters and oppositely rotating threads on the axial center line of the same center, which are called fastening screw holes and locking screw holes, fastening the center hole of the bolt body, fastening bolts And the fastening screw hole is coupled, the locking bolt is coupled through the central hole of the fastening bolt body and the locking screw hole to jointly fasten the coupling member;
  • the hole is made in the coupling member.
  • the diameter of the internal thread of the lock nut and the fastening nut is different and the rotation direction is opposite.
  • the fastening bolt and the fastening nut are coupled, and the locking bolt passes through the center hole of the fastening bolt body and the lock nut. Coupling to jointly fasten the coupling member;
  • the gasket and the lock nut and the fastening nut are welded or integrated into a “reverse rotation nut”.
  • the “reverse rotation nut” is provided with two sets of internal threads with different diameters and opposite directions, fastening bolts and “ The reverse rotation nut is coupled, and the locking bolt is connected through the center hole of the fastening bolt body and the "reverse rotation nut” to jointly fasten the coupling member;
  • the technical point of the double bolt anti-loose method is that the fastening bolt and the locking bolt are two independent bolts, fastening bolts and locking
  • the diameter of the external thread of the bolt and the direction of rotation are different.
  • the diameter of the internal thread of the lock nut and the fastening nut and the direction of rotation are different.
  • the center hole of the fastening bolt body is used to assemble the locking bolt, and the "reverse rotation nut" appears.
  • the integration of the lock nut and the fastening nut is made possible. In the background art, there are three cases in which the lock nut and the fastening nut are integrated:
  • Locking bolts and fastening bolts can be selected according to the material, processing technology and appropriate pre-tightening force. Since the two sets of reverse-rotating threads have an "interlocking" effect, the nut or bolt cannot be rotated to achieve the anti-loose effect. It is also suitable for occasions where the coupling member is required to be pivoted around the fastening bolt.
  • the beneficial effect of the patent is that the reliability of the bolt connection can be improved, and the utility model can be used under the condition of lower pre-tightening force to extend the life of the bolt, and some parts can adopt standard parts, which can be applied to various occasions, especially the more important joints. .
  • Figure 1 is a cross-sectional view showing the structure of a bolt and a coupling.
  • the axial centerline of the same center of the left coupling member is machined with two screw holes of different diameters and opposite directions of rotation.
  • the large diameter screw hole is called a fastening screw hole
  • the small diameter screw hole is called a locking screw hole.
  • Holes drilled or reamed
  • the center of the rod body of the bolt through hole structure.
  • the shape of the head of the fastening bolt is different from the hexagon.
  • the shape of the head of the locking bolt is exemplified by a hexagon.
  • the fastening bolts are fastened to the fastening bolts, and the fastening bolts are fastened through the central hole of the fastening bolt body and the locking screw holes, and the locking bolt heads are pressed against the fastening bolt heads.
  • the effective tensile length of the locking bolt screw is B
  • the effective tensile length of the fastening bolt is the thickness of the right coupling. If the thickness of the left coupling member becomes small, it becomes a through-hole structure.
  • Figure 2 is a right side view of Figure 1 (with the coupling omitted).
  • Figure 3 is a cross-sectional view showing the first structure of the bolt, the nut and the coupling. Both couplings are drilled, using fastening bolts, locking bolts, fastening nuts, lock nuts and flat washers (one type of gasket) for coupling, fastening bolts and fastening nuts to press the coupling, locking The nut is pressed against the fastening nut by a flat washer.
  • This structure is similar to the "reverse rotation double nut" with a flat pad.
  • the shape of the fastening nut and the lock nut is an example of a hexagon. The rest is the same as in Figure 1.
  • Figure 4 is a left side view of Figure 3 (with the coupling omitted).
  • the circumscribed circle of the outer nut of the lock nut is equal to the inscribed circle of the outer hexagon of the fastening nut, and the outer diameter of the flat washer is equal to the inscribed circle of the outer hexagon of the fastening nut.
  • Figure 5 is a cross-sectional view showing the second structure of the bolt, the nut and the coupling.
  • the flat pad and the lock nut and the fastening nut are welded together (to prevent excessive deformation, spot welding along the circumference).
  • the rest is the same as in Figure 3.
  • Figure 6 is a cross-sectional view showing the third structure of the bolt, the nut and the coupling. After the lock nut and the flat pad are integrated, they are welded with the fastening nut. The tightening nut and the flat washer can also be integrated and welded with the lock nut. The rest is the same as in Figure 3.
  • Fig. 6 The left side view of Fig. 6 is the same as Fig. 4 (the solder joint is removed).
  • Figure 7 is a cross-sectional view of the "National Cap Nut" of the Chinese National Standard (GB/T 923-2009).
  • G1 is the length of the undercut, and the M24 ⁇ 2 hex cap nut G1max is 10.7 mm in the first series and 7.3 mm in the second series.
  • the inner circle of the outer hexagon can also be changed to other outer polygon angles, so it can be divided into a round cap nut and an outer polygon cover nut (including a hexagonal cap nut). In this specification, they are collectively referred to as "cap nuts.”
  • Figure 8 is a left side view of Figure 7.
  • Figure 9 is a cross-sectional view showing the structure of the lock nut, the flat washer and the fastening nut, which is referred to as a "reverse rotation nut”.
  • the thread at the lock nut in the "reverse nut” is called the locking thread (left small diameter thread) and the thread at the fastening nut is called the fastening thread (large diameter thread on the right).
  • Figure 10 is a cross-sectional view showing the fourth structure of the bolt, the nut and the coupling.
  • the "reverse rotation nut” is coupled with the coupling member and the bolt, and the left side of the “reverse rotation nut” is a through hole structure. The rest is the same as in Figure 3.
  • Figure 11 is a left side view of Figure 10 (the coupling is omitted).
  • the shape of the lock nut becomes circular (for example, the circumcircle or inscribed circle of the outer nut of the lock nut, but the diameter should be at least not less than the inscribed circle of the outer hexagon), and the diameter is equal to the outer diameter of the lock nut.
  • the outer circle of the outer ring and the shape of the outer hexagon at the fastening nut are called a single outer hexagon "reverse rotation nut”.
  • the shape of the fastening nut becomes circular, the shape of the outer hexagon at the lock nut does not change, which is also called the single-hexagon "reverse rotation nut", so the single-hexagon "reverse rotation nut” is divided into large Hexagon "reverse rotation nut” and small hexagon “reverse rotation nut”.
  • the shape of the outer hexagon at the nut is unchanged.
  • Figure 12 is a cross-sectional view showing the fifth structure of the bolt, the nut and the coupling.
  • the left side of the "reverse rotation nut” is a hemispherical sealing structure called a "reverse rotation nut”. Any such that the nut does not expose the screw hole is collectively referred to as a sealing structure.
  • Figure 13 is a cross-sectional view showing the sixth structure of the bolt, the nut and the coupling.
  • the lock nut presses the tightening nut through a "bowl-type” gasket (another type of gasket) that is similar in construction to a "reverse-rotating double nut” with a “bowl-type” gasket.
  • the locking bolt head, the lock nut and the fastening nut are hexagonal. The rest is the same as in Figure 3.
  • Gaskets and flat pads have the same purpose and are collectively referred to as gaskets.
  • Figure 14 is a cross-sectional view showing the seventh structure of the bolt, the nut and the coupling.
  • Figure 15 is a left side view of Figure 14 (without the coupling).
  • the shape of the "reverse rotation nut” lock nut becomes circular and becomes a large hexagonal "reverse rotation nut”. If the shape of the fastening nut becomes circular, the shape of the outer hexagon at the lock nut does not change, and it becomes a small hexagonal "reverse rotation nut”.
  • Figure 16 is a cross-sectional view showing the eighth structure of the bolt, the nut and the coupling.
  • the locking bolts and the fastening bolts are stud bolts, and a rigid sleeve is used between the two couplings for limiting. The rest is the same as in FIG.
  • the fastening bolts (3) pass through the drilling and left coupling of the right coupling (2).
  • the fastening screw holes of the piece (1) are connected, and the fastening bolts (3) are tightened to achieve the required pre-tightening force.
  • the locking bolt (4) penetrates into the central hole of the fastening bolt (3), and is coupled with the locking screw hole of the left coupling member (1), and tightens the locking bolt (4) to achieve the required pre-tightening force, and the locking bolt ( 4)
  • the head of the head is pressed against the head of the fastening bolt (3).
  • the length of the rod of the fastening bolt (3) and the locking bolt (4) must be strictly controlled to prevent screwing into the bottom of the screw hole. Since the locking screw hole and the fastening screw hole adopt the reverse rotation thread, the left coupling member (1) cannot be rotated due to the "interlocking" effect, and becomes a double-group thread force compared with the single bolt, and can also be improved. The joint strength of the thread. Description of the principle of anti-loose: The left coupling (1) cannot be rotated due to the "interlocking" action of the reverse rotation thread.
  • the fastening bolt (3) tends to loosen, but due to the fastening bolt
  • the retracting direction of (3) is the tightening direction of the locking bolt (4), and the tightening of the locking bolt (4) prevents the fastening bolt (3) from loosening, and the fastening bolt (3) cannot be loosened.
  • the thread of the component meets the requirements, it can be repeatedly disassembled without affecting the coupling performance. If the thickness of the left coupling member (1) becomes small and the round hole or the internal thread is exposed, it becomes a through-hole structure and does not affect the coupling performance.
  • the right coupling member (2) is required to be pivoted around the fastening bolt (3), a gap must be provided between the two coupling members or between the right coupling member (2) and the head of the fastening bolt (3).
  • the fixing bolt (3) needs to grasp the depth of screwing into the fastening screw hole, leaving a proper clearance, and then screwing in the locking bolt (4) and pre-tightening, the anti-loose effect is better than using a single bolt.
  • the fastening bolt (3) is coupled through the drilled hole and the fastening nut (7) and pre-tensioned to the coupling.
  • tighten the locking bolt (4) into the center hole of the fastening bolt (3) attach the flat washer (6), and connect with the lock nut (5).
  • the lock nut (5) is tightly fastened.
  • the nut (7), the lock nut (5) and the tightening nut (7) can be considered to achieve "interlocking", and the anti-loose principle is the same as the "reverse rotation double nut" in the background art.
  • the length of the rod body should be strictly controlled to prevent the left end of the rod body from pressing against the lock nut (5), so that the lock nut (5) cannot press the tightening nut (7).
  • the outer dimensions of the lock nut (5) should match the tightening nut (7) and the flat washer (6).
  • the outer diameter of the lock nut (5) can be slightly smaller than the tightening nut (7), preferably the lock nut.
  • the circumcircle of the outer hexagon is equal to the inscribed circle of the outer hexagon of the fastening nut (7).
  • the inner diameter of the flat washer (6) should be slightly larger than the diameter of the fastening bolt (3).
  • the outer diameter can be equal to the inner cut circle of the outer hexagon of the fastening nut (7).
  • the thickness should be larger than the exposed length of the fastening bolt (3) and leave appropriate.
  • the gap, the exposed length is the sum of the length of the fastening bolt (3) and the thickness of the two couplings and the fastening nut (7).
  • the lock nut (5) can be replaced with a nut with a sealing structure, such as a cap nut. The rest are the same as the embodiment of Fig. 1.
  • the structure of the right end of the fastening bolt and the lock bolt is the same as that of the left end nut, and the bolt is used to fasten the joint.
  • the lock nut (5), the flat washer (6) and the fastening nut (7) are welded together (can be welded along the periphery), and the nut cannot be rotated, which is advantageous for preventing looseness and not affecting. Disassembly. The rest are the same as the embodiment of Fig. 3.
  • the fastening nut (7) is welded, or the fastening nut (7) and the flat washer (6) are integrally formed, and the lock is completed.
  • Tight nut (5) is welded.
  • the flat pad (6) is made in one piece, welded to the fastening nut (7), or the fastening nut (7) and the flat pad (6) are integrated. After that, welding with the cap nut is beneficial to prevent the nut from loosening and does not affect the disassembly. The rest are the same as the embodiment of Fig. 5.
  • the reverse rotation nut (9) is a double outer hexagon structure, and the fastening bolt (3) and the locking bolt (4) are screwed into the reverse rotation nut (9) to fasten the coupling member. As long as it is not manually disassembled, the reverse rotation nut (9) cannot be loosened. The rest are the same as the embodiment of Fig. 3.
  • the coupling is required to be able to rotate about the fastening bolt (3), between the two couplings or between the right coupling (2) and the head of the fastening bolt (3), the left coupling (1) and the opposite A clearance shall be provided between the turning nut (9).
  • the tightening bolt (3) shall have a depth to be screwed into the counter-rotating nut (9), leaving a proper clearance, and the locking bolt (4) is screwed into the counter-rotating nut ( 9) and pre-tightening, the anti-loose effect is better than using a single bolt and a counter-nut.
  • the counter-rotating nut (9) of the hemispherical sealing structure can prevent rain, snow, dust and the like from entering the internal thread, thereby protecting the thread and increasing the service life under more severe natural conditions.
  • the rest are the same as the embodiment of Fig. 10.
  • the lock nut (5) is pressed against the fastening nut (7) by the "bowl type” gasket (10), and the main function of the "bowl type” gasket (10) is to ensure a small outer shape.
  • the lock nut (5) can press the fastening nut (7) with a relatively large outer dimension, and the "bowl type” gasket (10) should have sufficient rigidity, otherwise the joint performance will be affected.
  • a proper clearance should be left between the “bowl” gasket (10) and the left end of the fastening bolt (3) rod to prevent the left end of the fastening bolt (3) against the “bowl” gasket (10).
  • the head and tail of the locking bolt (4) can be used interchangeably, and the head of the fastening bolt (3) can be pressed using the lock nut (5).
  • the rest are the same as the embodiment of Fig. 3.
  • the lock nut (5), the "bowl type” gasket (10) and the fastening nut (7) can be welded for use in one piece, as in the embodiment of Figure 5; the lock nut (5) and the "bowl type” gasket ( 10) In one piece, welded with the fastening nut (7), or the fastening nut (7) and the "bowl type” gasket (10) are integrated, and the lock nut (5) is welded, and the embodiment of Fig. 6 the same.
  • the lock nut (5), the "bowl type” spacer (10) and the fastening nut (7) are integrally formed as a counter-rotating nut (9), and the rest are the same as in the embodiment of Fig. 13.
  • the rigid couplings (11) are used for limiting between the two coupling members, and the fastening bolts (3) and the locking bolts (4) use stud bolts, the bolt length is increased, and more elastic deformation is stored. Yes, the anti-loose effect will be better.
  • the rest are the same as the embodiment of Fig. 13.
  • the fastening bolt (3) is subjected to compressive stress after the coupling
  • the locking bolt (4) is subjected to tensile stress
  • the locking bolt (4) should be pre-tightened. Do not withstand excessive stress.
  • the reverse rotation nut (9) After the reverse rotation nut (9) is made into a double hex or a small hexagonal shape, it can be locked by using a shallow hexagon socket. Remove the lock bolt (4) and the fastening bolt (3) against the nut (9). In fact, the flat washer (6) or the "bowl type” washer (10) and the lock nut (5) and the fastening nut (7) have become the double-hexagon reverse-rotating nut (9) of the welded structure.
  • the welding nut (7) is welded, or the nut (7) and the flat washer are fastened ( 6)
  • the "bowl type” gasket (10) is made in one piece, welded with the lock nut (5), and also becomes the double-hexagon reverse-rotating nut (9) of the welded structure. If the lock nut (5) and the flat washer (6) or the "bowl type” washer (10) are made in a circular shape and welded with the fastening nut (7), it becomes a large hexagonal reverse nut of the welded structure.
  • the fastening nut (7) and the flat washer (6) or the "bowl type” washer (10) are all made circular and integrated with the lock nut (5) to become a small hexagonal reverse of the welded structure. Screw the nut (9). If the shape of the fastening nut (7) and the lock nut (5) are round, and the flat pad (6) or the "bowl type” gasket (10) is welded, it becomes a circular reverse nut of the welded structure. (9); If the cap nut is used instead of the lock nut (5), it becomes the plugged reverse nut (9) of the welded structure. Therefore, the reverse rotation nut (9) can be divided into the following types:
  • Each of the counter-rotating nuts (9) can be divided into different shapes and structures:
  • Welded anti-rotation nut (9) can be divided into through-hole type, sealed type, large hexagon, small hexagon and round shape, in addition to lock nut (5), flat pad (6) or "bowl type” pad
  • the "3 in 1" structure of the piece (10) and the fastening nut (7) is welded; the lock nut (5) and the pad (6) or the "bowl type” spacer (10) are integrally formed, and the fastening nut is (7)
  • the "2 in 1" structure of the welding, the "2 in 1” structure also includes a fastening nut (7) and a flat pad (6) or a "bowl type” gasket (10), and a lock nut ( 5) The form of welding.
  • the integral reverse rotation nut (9) can be divided into a through hole type, a sealing type, a large hexagon, a small hexagon and a circular shape.
  • the single hex reverse rotation nut (9) can be divided into a through hole type, a sealing type, a welded type, an integral type, a large hex and a small hex.
  • the double hex reverse rotation nut (9) can be divided into a through hole type, a sealing type, a welded type and a unitary type.
  • the circular counter-rotating nut (9) can be divided into a through-hole type, a sealing type, a welded type and a monolithic type.
  • Through-hole reverse-rotating nut (9) can be divided into welded, integral, large hexagon, small hexagon and round.
  • the sealed reverse rotation nut (9) can be divided into welded type, integral type, large hexagon, small hexagon and round shape.
  • the single hex reverse rotation nut (9) can also be other outer polyhedral angles, collectively referred to as “single outer polyhedral angle” reverse rotation nut (9).
  • the double hex reverse rotation nut (9) can also be other outer polyhedral angles, collectively referred to as "double outer polygon angle” reverse rotation nut (9).
  • the tightening bolt (4) and the fastening bolt (3) can no longer require too much pre-tightening force; in addition, according to the background art, "the anti-loose effect is increased by 13.2 times when the axial pre-tightening force of the bolt is increased from 0.25 ⁇ s to 0.45 ⁇ s.
  • the pre-tightening force of the fastening bolt (3) or the locking bolt (4) will be lower than 0.4 ⁇ s, since the total pre-tightening force of the fastening bolt (3) and the locking bolt (4) is equal to the pre-tightening force of the two. And, the total pre-tightening force is equivalent to the pre-tightening force acting on the solid bolt. If the pre-tightening force of the solid bolt is not less than 0.4 ⁇ s, the pre-tightening and anti-loose requirements can also be met.
  • the coupling member is fastened together with the reverse rotation nut (9).
  • the diameter (outer diameter), material, and processing of the fastening bolt (3) The process, modulus of elasticity, thread and effective stretch length are the same as for solid bolts.
  • the material, processing technique, elastic modulus, stress, etc. of the locking bolt (4) are the same as the solid bolt, only the effective tensile length L1 of the locking bolt (4) is increased to 120 mm compared with the solid bolt, so its elastic elongation
  • the diameter d of the locking bolt (4) is:
  • the cross-sectional area S of the solid bolt is:
  • the tightening bolt (3) and the locking bolt (4) under the preload force, the elastic elongation is generally not the same, but in the bear
  • the elastic elongation is the same at the working load.
  • the fastening bolt (3) and the locking bolt (4) jointly approach or reach the yield strength under the action of the preload force and the maximum working load to reach the maximum load carrying capacity (stretch resistance) against the load, ie "The tightening bolts (3) and the locking bolts (4) are required to have the same amount of elastic elongation when they are loaded from the preload force to the yield strength", which is simply referred to as "the same requirement for the elastic elongation.”
  • the high-strength bolt connection must adopt a large pre-tightening force, and the general pre-tightening force should be 70% to 81.2% of the yield strength of the bolt material
  • the high-strength bolt pre-tightening force can take 0.8 ⁇ s.
  • the error of the pre-tightening force of the reference nut (bolt) rotation angle is about ⁇ 15%.
  • the elastic elongation When the locking bolt (4) is loaded from zero to the yield strength, the elastic elongation is ⁇ L1q, and when it is loaded from zero to the pre-tightening force F1, the elastic elongation is ⁇ L1, and the elastic elongation is from the preload force F1 to the yield strength.
  • the preload force F1 of the locking bolt (4) is:
  • the elastic elongation ⁇ L2 when the fastening bolt (3) is loaded from zero to the preload force F2 is:
  • the stress ⁇ 2 (ie, the pre-tightening stress) of the fastening bolt (3) when the pre-tightening force is F2 is:
  • the pre-tightening force F1 of the locking bolt (4) is 0.68 ⁇ s
  • the pre-tightening force F2 of the fastening bolt (3) is 0.41 ⁇ s, which is equivalent to the pre-tightening force of the 8.8-class M30 ⁇ 2 solid bolt being 0.47 ⁇ s, which is higher than 0.4 ⁇ s, can meet the requirements of pre-tightening and anti-loosening.
  • the maximum load carrying capacity of the locking bolt (4) and the fastening bolt (3) is:
  • the pre-tightening force of the locking bolt (4) is 0.68 ⁇ s
  • the pre-tightening force of the fastening bolt (3) is 0.41 ⁇ s
  • only the theoretical calculation proves that the locking bolt (4) and the fastening bolt (3) are Under the action of the working load, the elastic elongation when the proof reaches the yield strength is 0.117 mm.
  • the yield strength is generally not reached, and the bolts are not overloaded.
  • the locking bolt (4) is pre-
  • the preload force F1 of the locking bolt (4) is:
  • the preload force F2 of the fastening bolt (3) is:
  • the pre-tightening force of the locking bolt (4) is 0.78 ⁇ s and the pre-tightening force of the fastening bolt (3) is 0.47 ⁇ s
  • the pre-tightening force of the 8.8-class M30 ⁇ 2 solid bolt is 0.54 ⁇ s, which is higher than 0.4 ⁇ s. Meet the anti-loose requirements.
  • the locking bolt (4) reaches the maximum load carrying capacity together with the fastening bolt (3) when it reaches the yield strength, and its value is:
  • the locking bolt (4) is pre-determined according to the relevant calculation result of 1.1.
  • the preload force F1 of the locking bolt (4) is:
  • the preload force F2 of the fastening bolt (3) is:
  • the pre-tightening force of the locking bolt (4) is 0.58 ⁇ s and the pre-tightening force of the fastening bolt (3) is 0.35 ⁇ s
  • the pre-tightening force of the 8.8-class M30 ⁇ 2 solid bolt is 0.4 ⁇ s, which can be used for some requirements to be appropriately reduced. In the case of pre-tightening, the requirements for anti-loosening can be met.
  • the fastening bolt (3) reaches the maximum load carrying capacity together with the locking bolt (4) when it reaches the yield strength, and its value is:
  • the "residual preload force" calculation method is used to calculate the maximum load capacity of the bolts described above in the example of the joint using the 8.8 grade M30 ⁇ 2 threaded joint in Fig. 10 (related to the first calculation method).
  • the pre-tightening force F2 and the stress ⁇ 2 of the fastening bolt (3) are:
  • the fastening bolt (3) reaches the maximum load carrying capacity together with the locking bolt (4) when it reaches the yield strength, and its value is:
  • the calculation method provides reference when needed, so when the physical bolt pre-tightening force is determined, 1.4 can be used.
  • the calculation method calculates the preload of the fastening bolt (3) and the locking bolt (4).
  • the difference between the 1.2 and 1.3 calculation methods is that the locking bolts (4) and the fastening bolts (3) have different order of yield strength.
  • the high-strength bolt connection must adopt a large pre-tightening force, and the general pre-tightening force should be 70%-81.2% of the yield strength of the bolt material
  • the yield strength ⁇ s of the 8.8 grade bolt is 640 MPa
  • the stress ⁇ 1 of the lock bolt (4) is:
  • the diameter d of the locking bolt (4) is:
  • the ratio of the diameter d of the locking bolt (4) to the diameter D of the solid bolt is:
  • a 8.8-stage M12 bolt can be selected as the locking bolt (4).
  • the diameter of the locking bolt (4) is selected by calculating the cross-sectional area of the fastening bolt (3) and the locking bolt (4).
  • the cross-sectional area S of the solid bolt is:
  • the cross-sectional area S2 of the fastening bolt (3) is:
  • the ratio of the diameter d of the locking bolt (4) to the diameter D of the solid bolt is:
  • the maximum diameter of the locking bolt (4) is 0.707D
  • the diameter of the locking bolt (4) can be slightly less than 0.707D.
  • the locking bolt (4) The cross-sectional area cannot be larger than the cross-sectional area of the fastening bolt (3), otherwise the strength of the fastening bolt (3) will be affected.
  • the fastening bolt (3) and the locking bolt (4) use different materials or processing techniques, the tightening bolt (3) has a relatively high yield strength, and the locking bolt (4) has a larger cross-sectional area than the fastening bolt (3).
  • the cross-sectional area the bearing capacity of the fastening bolt (3) is still relatively large, the diameter of the locking bolt (4) can be further increased.
  • the fourth calculation method "the high-strength bolt connection must adopt a large pre-tightening force, and the general pre-tightening force should be 70% to 81.2% of the yield strength of the bolt material" to fasten the bolt (3).
  • the maximum pre-tightening force Fmax is equal to the physical bolt pre-tightening force P to select the diameter of the locking bolt (4), and the fastening bolt (3) pre-tightening force F2 is required to be no more than 0.8 ⁇ s.
  • the physical bolt pre-tightening force P is equal to the sum of the pre-tightening forces of the fastening bolt (3) and the locking bolt (4), that is, the total pre-tightening force F, but the fastening bolts are tightened after tightening the locking bolts (4) (3)
  • the pre-tightening force F2 will be reduced, and the reduced amplitude is equal to the pre-tightening force F1 of the locking bolt (4).
  • the fastening bolt (3) is required to tighten the locking bolt (4), it can also achieve the required Pre-tightening force, so the maximum pre-tightening force Fmax should be equal to the physical bolt pre-tightening force P when assembling the fastening bolts (3). The same applies to the first, second and third calculation methods.
  • the cross-sectional area S of the solid bolt is:
  • the cross-sectional area S1 of the locking bolt (4) is:
  • the cross-sectional area S2 of the fastening bolt (3) is:
  • the pulling force when the solid bolt reaches the ⁇ times yield strength, that is, the pre-tightening force P is:
  • the selection of the 8.8 grade M14 bolt as the locking bolt (4) meets the requirements.
  • the fastening bolt (3) has a larger cross-sectional area, and ⁇ 2/ ⁇ s is also less than 0.8, so it also meets the requirements.
  • the pre-tightening force P is:
  • the cross-sectional area S of the 8.8-class solid bolt is:
  • the cross-sectional area S2 of the fastening bolt (3) is:
  • the cross-sectional area S1 of the 8.8-stage locking bolt (4) is:
  • the diameter d of the locking bolt (4) is:
  • the diameter d of the 8.8-stage locking bolt (4) can be taken as 16 mm.
  • the solid bolt, the fastening bolt (3) and the locking bolt (4) are high-strength bolts, the following characteristics are obtained when the yield strength is the same:
  • the physical bolt pre-tightening force requires 0.4 ⁇ s ⁇ P ⁇ 0.8 ⁇ s;
  • the tightening bolt (4) pre-tightening force requires 0.4 ⁇ s ⁇ F1 ⁇ 0.8 ⁇ s;
  • the maximum pre-tightening force or maximum pre-tightening stress of the solid bolt in the ordinary threaded joint is 0.78 ⁇ s. If the influence of the pre-tightening operation error is ⁇ 15%, it becomes the locking bolt (4) and the tightening bolt (3).
  • the sixth calculation method Select the diameter of the locking bolt (4) according to the maximum pre-tightening force and the maximum pre-tightening stress of the fastening bolt (3), and consider the influence of the pre-tightening operation error ⁇ 15% to calculate the maximum bearing capacity of the bolt and Fastening bolt (3) pre-tightening force.
  • the solid bolt diameter D 30 mm
  • the effective tensile length of the screw L 65 mm
  • the requirement ⁇ / ⁇ s 0.58.
  • the fastening bolt (3) has the same diameter (outer diameter), thread, effective tensile length, material and machining process as the solid bolt.
  • the material of the locking bolt (4) and the machining process are the same as the physical bolt.
  • the length of the anti-rotation nut (9) fastening thread is 25.6mm
  • the inner distance between the locking thread and the fastening thread is 10.7mm
  • the height of the head of the fastening bolt (3) is 18.7mm, so the locking
  • the bolt (4) has an effective tensile length L1 of 120 mm (refer to the first calculation method).
  • the pre-tightening force P of the 5.6-class M30 ⁇ 2 solid bolt is:
  • the cross-sectional area S of the 5.6-class M30 ⁇ 2 solid bolt is:
  • the cross-sectional area S1 of the locking bolt (4) is:
  • the diameter d of the locking bolt (4) is:
  • the diameter d of the locking bolt (4) may be a value not greater than 15.2 mm, and if it is larger than 15.2 mm, the sectional area S2 of the fastening bolt (3) may be insufficient.
  • a 5.6-stage M14 bolt can be selected as the locking bolt (4).
  • the preload force F1 of the locking bolt (4) is:
  • the pre-tightening force F2 and the stress ⁇ 2 of the fastening bolt (3) are:
  • the elastic modulus E is 200 ⁇ 10 3 Mpa.
  • the upper limit Fmax1 and the lower limit Fmax2 of the maximum pre-tightening force of the fastening bolt (3) are:
  • the upper limit F11 and the lower limit F12 of the pre-tightening force of the locking bolt (4) are:
  • the maximum pre-tightening force Fmax and the stress ⁇ 2 of the fastening bolt (3) are:
  • the pre-tightening force of the fastening bolt (3) is 0.7 ⁇ s ⁇ F2 ⁇ 0.42 ⁇ s.
  • the pre-tightening force of the fastening bolt (3) is always between 0.42 ⁇ s and 0.7 ⁇ s. In the meantime, it can meet the requirements of pre-tightening and anti-loose.
  • the maximum bearing capacity of the bolt shall be calculated according to the following four conditions (refer to 1.2 or 1.3 in the first calculation method) , using the minimum value to check the safety factor:
  • the pre-tightening force of the locking bolt (4) is the upper limit of 0.76 ⁇ s, and the pre-tightening force of the fastening bolt (3) is the upper limit of 0.7 ⁇ s;
  • the pre-tightening force of the locking bolt (4) is the lower limit of 0.56 ⁇ s, and the pre-tightening force of the fastening bolt (3) is the lower limit of 0.42 ⁇ s;
  • the pre-tightening force of the locking bolt (4) is the upper limit of 0.76 ⁇ s, and the pre-tightening force of the fastening bolt (3) is the lower limit of 0.42 ⁇ s:
  • the pre-tightening force of the locking bolt (4) is the lower limit of 0.56 ⁇ s, and the pre-tightening force of the fastening bolt (3) is the upper limit of 0.7 ⁇ s.
  • the tightening bolt (3) stress ⁇ 2 is 0.85 ⁇ s, which belongs to “temporary over-standard”. Because the pre-tightening force of the locking bolt (4) is lower than 0.56 ⁇ s, ⁇ 2 is only 0.7 ⁇ s, which meets the requirements.
  • the maximum pre-tightening force Fmax1 of the fastening bolt (3) is 141.3KN, which is less than Pmax (165.3KN), indicating that the external thread of the fastening bolt (3) should be no problem.
  • the pre-tightening force should meet the following requirements when the yield strength is the same:
  • the physical bolt pre-tightening force generally requires 0.4 ⁇ s ⁇ P ⁇ 0.58 ⁇ s;
  • the tightening bolt (4) pre-tightening force requires 0.4 ⁇ s ⁇ F1 ⁇ 0.78 ⁇ s;
  • the upper limit Fmax1 and the lower limit Fmax2 of the maximum pre-tightening force of the fastening bolt (3) are:
  • the upper limit F11 and the lower limit F12 of the pre-tightening force of the locking bolt (4) are:
  • the maximum pre-tightening force Fmax and the stress ⁇ 2 of the fastening bolt (3) are:
  • the pre-tightening force of the fastening bolt (3) is 0.71 ⁇ s ⁇ F2 ⁇ 0.43 ⁇ s.
  • the pre-tightening force of the fastening bolt (3) is always between 0.43 ⁇ s and 0.71 ⁇ s. In the meantime, it can meet the requirements of pre-tightening and anti-loose.
  • the maximum bearing capacity of the bolt shall be calculated according to the following four conditions (refer to 1.2 or 1.3 in the first calculation method) , using the minimum value to check the safety factor:
  • the pre-tightening force of the locking bolt (4) is the upper limit of 0.78 ⁇ s, and the pre-tightening force of the fastening bolt (3) is the upper limit of 0.71 ⁇ s;
  • the pre-tightening force of the locking bolt (4) is the lower limit of 0.58 ⁇ s, and the pre-tightening force of the fastening bolt (3) is the lower limit of 0.43 ⁇ s;
  • the pre-tightening force of the locking bolt (4) is the upper limit of 0.78 ⁇ s, and the pre-tightening force of the fastening bolt (3) is the lower limit of 0.43 ⁇ s;
  • the pre-tightening force of the locking bolt (4) is the lower limit of 0.58 ⁇ s, and the pre-tightening force of the fastening bolt (3) is the upper limit of 0.71 ⁇ s.
  • the stress ⁇ 2 of the fastening bolt (3) is 0.87 ⁇ s, which belongs to “temporary over-standard”. Because the pre-tightening force of the locking bolt (4) is 0.58 ⁇ s at the lower limit, ⁇ 2 is only 0.71 ⁇ s, which meets the requirements.
  • the preload of the locking bolt (4) and the fastening bolt (3) can be taken as 0.4 ⁇ s.
  • the diameter d of the locking bolt (4) is selected by the first, second, third, fourth, fifth or sixth calculation method
  • the maximum pre-tightening force Fmax of the fastening bolt (3) is equal to the physical bolt pre-tightening force P to check the stress ⁇ 2 of the fastening bolt (3), and the requirement ⁇ 2 is not more than 0.8 ⁇ s (high-strength bolt) or 0.78 ⁇ s (ordinary bolt) );
  • the phenomenon does not meet the requirements in the calculation process, it can be treated by reducing the diameter of the locking bolt (4) or using the high yield strength fastening bolt (3).
  • the effective tensile length of the locking bolt (4) is the height of the head of the fastening bolt (3) and the sum of the thickness of the fastening nut (7), the flat washer (6) and the two coupling members, and the fastening bolt (3)
  • the effective tensile length is the sum of the thicknesses of the two coupling members.
  • the effective tensile length of the bolts of the embodiment of Figures 5 and 6 is the same as that of the embodiment of Figure 3.
  • the effective tensile length of the bolt of the embodiment of Figure 12 is the same as that of the embodiment of Figure 10.
  • the effective tensile length of the locking bolt (4) is the sum of the head height of the fastening bolt (3) and the thickness of the fastening nut (7), the "bowl type” gasket (10) and the two coupling members.
  • the fastening bolt (3) has an effective tensile length which is the sum of the thicknesses of the two coupling members.
  • the bolt effective length of the embodiment of Figure 14 is the same as that of the embodiment of Figure 10.
  • the effective tension length of the locking bolt (4) is the length of the rigid sleeve (11) plus the fastening nut (7), the "bowl type” gasket (10) and the thickness of the two coupling members
  • the effective tensile length of the fastening bolt (3) is the length of the rigid sleeve (11) and the sum of the thicknesses of the two coupling members.
  • the effective tensile length of the locking bolt (4) is the height of the head of the fastening bolt (3) and the sum of the thickness of the flat pad (6) and the two coupling members, and the effective tensile length of the fastening bolt (3) For the right coupling (2) thickness.
  • the above calculation method is applicable to the embodiments of FIGS. 1, 3, 5, 6, 10, 12, 13, 14, and 16, if the yielding of the locking bolt (4) or the fastening bolt (3)
  • the strength or effective tensile length changes, and the diameter of the locking bolt (4) or the maximum load capacity of the bolt may also change.
  • the diameter of the fastening bolt (3) or the solid bolt is calculated by the bottom diameter of the thread. More reasonable. Because the diameter of the locking bolt (4) is relatively small, the depth of the thread is small, and the center of the bolt body is not made of holes, the cross-sectional area does not change, and the nominal diameter can be generally calculated.
  • the pre-tightening force is controlled by the tightening torque, the error is about ⁇ 25%; the pre-tightening force is controlled by the nut (or bolt) angle, and the error is about It is ⁇ 15%; the pre-tightening force is controlled according to the tightening torque and the nut rotation angle, which is higher than the method of controlling the pre-tightening force by the tightening torque alone or by the nut (or bolt) rotation angle, and the pre-tightening force error should be less than ⁇ 15%.
  • the resistance strain gauge is used to measure and control the tension of the bolt, that is, the preload force, to reach the desired After the preload, remove the strain gauge and screw into the lock bolt (4).
  • the tightening force of the tightening bolt (3) is less than ⁇ 1%.
  • the pre-tightening force error is about ⁇ 5%. If the force-measuring bolt is used directly, the pre-tightening force can be accurate to kilogram.
  • the preload force error should be less than ⁇ 15%. If the pre-tightening force error is selected ⁇ 15% for calculation and the calculated value meets the requirements, the actual error value of the bolt pre-tightening force can be controlled within ⁇ 15%, indicating that the actual pre-tightening force of the bolt definitely meets the requirements.
  • the tightening bolt (4) with a small cross-sectional area and a long length has a lower pre-tightening force F1
  • the tightening bolt with a larger cross-sectional area and a shorter length (3) takes a higher value of the pre-tightening force F2.
  • the maximum preload force Fmax of the fixing bolt (3) is equal to the pretensioning total pulling force P.
  • the problem of poor permeability of the large-diameter high-strength bolt during heat treatment is solved.
  • the bolt is easily hardened during quenching treatment, which improves the heat treatment effect of the bolt and stabilizes the quality. Suitable for mass production, and does not need to reduce working stress when in use.
  • the locking bolt (4) is made of high-strength bolt with a diameter of 30mm, the wall thickness of the fastening bolt (3) is 30mm, and the inner diameter of the center hole of the fastening bolt (3) is 31mm, then the maximum of the fastening bolt (3)
  • the quality is stable. It can be used as a high-strength bolt and used with the locking bolt (4). After that, it can meet the high strength requirements and anti-loose requirements of the larger diameter bolts for special occasions. Compared with the use of ordinary bolts, the diameter, volume and weight are relatively small, and the size and structure of the mechanical or component can be reduced or simplified. Have a stronger market competitiveness.
  • the head bolt size of the fastening bolt (3) is the same as that of the solid bolt, the material of the fastening bolt (3), the locking bolt (4), and the machining process are the same as those of the solid bolt, and the bolt (3) rod and head are tightened.
  • the shear strength of the joint should meet the requirements. If the material or processing technique of the locking bolt (4) is changed compared with the fastening bolt (3), the yield strength of the locking bolt (4) is increased or the fastening bolt (3) is made of a high-strength bolt of a larger diameter.
  • the thickness and outer diameter of the head of the fastening bolt (3) should be appropriately increased to ensure that the shear strength of the joint between the rod and the head of the fastening bolt (3) is not less than that when the fastening bolt (3) reaches the tensile strength.
  • the shear stress generated, the increase in the outer diameter of the head of the fastening bolt (3) is to control the contact surface contact stress of the head of the fastening bolt (3) and prevent plastic annular indentation on the surface of the coupling.
  • the shear strength of the anti-rotation nut (9) locking thread and the fastening thread connection shall not be less than the shear stress generated by the fastening bolt (3) reaching the maximum pre-tension upper limit, locking the thread and fastening
  • the compressive strength of the threaded joint shall not be less than the stress generated when the locking bolt (4) reaches the tensile strength.
  • the thread of the fastening bolt (3) and the locking bolt (4) can be made according to relevant standards. No matter whether it is left-handed or right-handed, the thread has no breaking point and does not damage the strength of the thread, which is beneficial to improve the pre-tightening force and the joint strength.
  • the "double bolt anti-loose method" described in the present invention is a new method for preventing loose bolts, and has a simple structure and convenience. Practical, the manufacturing process of the reverse rotation nut (9) and the active nut is basically the same.
  • the fastening bolt (3) only has one more hole in the center of the rod than the current bolt, and the manufacturing cost is relatively low, and the high-strength bolt is enlarged.
  • Application range mainly refers to the large-diameter high-strength bolt with stable quality, higher strength than the existing high-strength bolts, can meet the needs of some special occasions), and has application repeatability, so the prospect of industrial applicability is relatively broad.

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  • General Engineering & Computer Science (AREA)
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Abstract

A double-bolt loose proof method comprises: machining a screw hole or a drilling hole in a joint, providing a lock bolt and a fastening bolt with different diameters and opposite screwing directions; machining a central hole in the shank of the fastening bolt, passing the lock bolt through the central hole of the fastening bolt and connecting the lock bolt and the fastening bolt with the screw hole and a nut (including a reverse screwing nut) so as to achieve the anti-loose effect of the bolt.

Description

双螺栓防松方法Double bolt anti-loose method 技术领域Technical field
本专利涉及一种双螺栓防松方法,联接件上加工螺孔或制孔,锁紧螺栓和紧固螺栓的外螺纹直径不同而且旋向相反,紧固螺栓杆体的中心制孔,锁紧螺栓穿过紧固螺栓杆体的中心孔,锁紧螺栓以及紧固螺栓和螺孔或螺母、“反旋向螺母”联接,达到螺栓防松的效果。The patent relates to a double bolt anti-loose method, the screw hole or the hole is machined on the coupling member, the external thread diameters of the locking bolt and the fastening bolt are different and the rotation direction is opposite, the center hole of the bolt body is fastened, and the bolt is locked Through the center hole of the fastening bolt body, the locking bolt and the fastening bolt and the screw hole or nut, and the "reverse rotation nut" are connected to achieve the bolt loosening effect.
背景技术Background technique
螺栓松动机理:Bolt loosening mechanism:
1、螺纹副旋合螺纹发生蠕变。根据联结副松弛蠕变试验,螺母紧固以后24小时内螺栓预紧力减少接近10%,其后损失速度变缓,螺母容易发生松动。1. Creep of the threaded secondary screw thread. According to the joint sub-relaxation creep test, the bolt pre-tightening force is reduced by nearly 10% within 24 hours after the nut is tightened, and the loss speed is slowed thereafter, and the nut is liable to loosen.
2、支承面压陷引起的松动。由于螺栓头部或螺母的支承面接触应力大,联接件的表面有塑性环状压陷。在使用中若塑性变形继续发生(称为支承面压陷),螺栓伸长量(一般指弹性伸长量)和预紧力减小,螺母容易松动回转。2. Looseness caused by depression of the bearing surface. Due to the large contact stress of the bearing surface of the bolt head or the nut, the surface of the coupling member has a plastic annular indentation. If plastic deformation continues to occur during use (referred to as bearing surface depression), the bolt elongation (generally referred to as the elastic elongation) and the pre-tightening force are reduced, and the nut is easily loosened and rotated.
3、径向力是螺栓联接松动的主要原因。一些学者(特别是原西德的G.Junker)对螺栓联接分别施加径向激振力和轴向激振力做了大量的试验,结果是受轴向力作用的螺栓联接可能松动也可能不松动,但是受径向力作用的螺栓联接当径向激振力达到一定程度时肯定会松动。螺栓联接预紧后,螺母将在预紧力所产生的螺母径向扩张力的作用下处于径向扩张状态,当外界径向力传入并达到一定程度时,将破坏螺母径向扩张力的自行平衡,促使螺母径向窜动,进而使螺纹旋合处沿螺旋线切线方向的静摩擦系数减小或变为零,当量摩擦角减小或为零,松动扭矩接近于零或为负值,螺母将松动回转。3. Radial force is the main reason for loose bolting. Some scholars (especially the former West German G. Junker) have done a lot of tests on the bolting joints to apply the radial exciting force and the axial exciting force. The result is that the bolting by the axial force may be loose or not. Loose, but bolted by radial forces will definitely loosen when the radial excitation force reaches a certain level. After the bolting is pre-tightened, the nut will be in a radially expanded state under the radial expansion force of the nut generated by the pre-tightening force. When the external radial force is transmitted to a certain extent, the radial expansion force of the nut will be broken. Self-balancing, causing the nut to sway radially, so that the static friction coefficient of the screw thread in the tangential direction of the spiral decreases or becomes zero, the equivalent friction angle decreases or zero, and the loose torque is close to zero or negative. The nut will loosen and turn.
4、内螺纹和外螺纹之间间隙的影响。标准螺纹多采用单线普通螺纹,螺纹升角(1°40′~3°30′)小于螺旋副的当量摩擦角(6.5°~10.5°),因此联接螺纹都能满足自锁条件,在一定的预紧力作用下,一般不会松脱。但螺纹副通常是间隙配合,以M30×2细牙螺纹为例:螺栓的螺纹中径为28.701mm,螺母的螺纹中径为28.701mm,螺纹联接平均间隙值为0.1315mm,最大间隙值0.244mm。间隙配合有利于螺纹制造和安装,却影响防松效果。此外,螺纹表面的微观碎屑和微粒会夹杂在内外牙隙之间,类似固体润滑剂作用,在振动、冲击和交变载荷作用下,螺纹联接副不可避免地存在轴向和径向窜动,内外螺纹之间的摩擦阻力会出现瞬时减小甚至消失。这种现象多次重复,交互作用,最终导致联接松脱。4. The influence of the gap between the internal thread and the external thread. The standard thread adopts single thread ordinary thread, the thread angle (1°40′~3°30′) is smaller than the equivalent friction angle of the screw pair (6.5°~10.5°), so the joint thread can satisfy the self-locking condition, at a certain Under the pre-tightening force, it is generally not loose. However, the thread pair is usually a clearance fit. Take the M30×2 fine thread as an example: the thread diameter of the bolt is 28.701mm, the thread diameter of the nut is 28.701mm, the average gap value of the thread connection is 0.1315mm, and the maximum gap value is 0.244mm. . Gap fit facilitates thread manufacturing and installation, but affects the anti-loose effect. In addition, the microscopic debris and particles on the surface of the thread are interspersed between the inner and outer nips, similar to the action of solid lubricants. Under the action of vibration, shock and alternating load, the threaded coupling pair inevitably has axial and radial turbulence. The frictional resistance between the inner and outer threads will instantaneously decrease or even disappear. This phenomenon is repeated many times, interacting, and eventually leads to loose coupling.
现用螺栓防松方法有以下几种:The current bolt locking methods are as follows:
1、对顶螺母防松(双螺母防松结构):两个螺母对顶拧紧后,它们之间产生一个附加的对顶力,对顶力与预紧力共同产生较大的螺母径向扩张力,且远离外界径向力,故螺母不易回转,但须注意的是必须在两螺母之间产生这个附加的顶力才能发挥防松效果。1. Anti-loose of the top nut (double nut anti-loose structure): After the two nuts are tightened to the top, an additional opposing force is generated between them, and the top force and the pre-tightening force together generate a larger radial expansion of the nut. The force is far from the external radial force, so the nut is not easy to rotate, but it must be noted that this additional top force must be generated between the two nuts to achieve the anti-loose effect.
双螺母防松结构的受力以P1=0.2P、P2=0.8P较为合适。其中P1为螺杆对锁紧螺母(非支承面上的螺母称为锁紧螺母)的拉力,P2为螺杆对紧固螺母(工作支承面上的螺母称为紧固螺母)的拉力,P为螺杆的给定预紧力,所以紧固螺母应厚一些,锁紧螺母应薄一些。The force of the double nut anti-loose structure is more suitable for P1=0.2P and P2=0.8P. P1 is the pulling force of the screw to the lock nut (the nut on the non-bearing surface is called the lock nut), and P2 is the pulling force of the screw to the fastening nut (the nut on the working support surface is called the tightening nut), P is the screw Given the pre-tightening force, the tightening nut should be thicker and the lock nut should be thinner.
2、“逆旋向双螺母”(属于对顶螺母):螺栓是由左旋和右旋两种螺旋线复合在同一段螺 纹段上,既有左旋螺纹又有右旋螺纹。紧固螺母和锁紧螺母是两种不同旋向的螺母,使用时先将紧固螺母预紧,再将锁紧螺母预紧。在振动、冲击的情况下,紧固螺母有发生松动的趋势,但是由于紧固螺母的松退方向是锁紧螺母的拧紧方向,锁紧螺母的拧紧阻止了紧固螺母的松退,导致紧固螺母无法松脱。2, "reverse rotation double nut" (belonging to the top nut): the bolt is composed of two kinds of spirals, left-handed and right-handed, in the same section On the segment, there are both left-handed and right-handed threads. The tightening nut and the lock nut are two differently turned nuts. When using, tighten the tightening nut first, and then tighten the lock nut. In the case of vibration and impact, the tightening nut has a tendency to loosen, but since the loosening direction of the tightening nut is the tightening direction of the lock nut, the tightening of the lock nut prevents the tightening nut from loosening, resulting in tightness. The solid nut cannot be loosened.
3、“施必牢”螺纹:施必牢螺母与标准螺母的不同在于其螺纹底径上有一30°的锥面,外螺纹的牙顶紧紧地楔人内螺纹牙根30°锥面,产生很大的径向锁紧力,使螺母具有很强的抵抗横向振动的能力,而这种横向振动是导致螺纹松动的主要原因。3, "Spirit" thread: Schmidt nut and standard nut is different in the thread bottom diameter has a 30 ° cone surface, the external thread of the crest tightly wedges the internal thread root 30 ° cone surface, resulting The large radial locking force gives the nut a strong resistance to lateral vibration, which is the main cause of loose threads.
4、存储更多的弹性变形能实现防松:(1)增加螺栓的长度,螺栓加载后的弹性伸长量与预紧力和螺栓长度成正比,与螺栓的截面积成反比,螺栓的弹性伸长量愈大,防松效果愈好;(2)使用液压防松螺母,利用增加螺栓联接的预紧力,使高强度螺栓在轴向发生弹性变形并保持拉伸状态,依靠螺栓弹性变形产生的内应力将螺母压紧,以达到防松目的。4, store more elastic deformation can achieve anti-loose: (1) increase the length of the bolt, the elastic elongation after bolt loading is proportional to the pre-tightening force and the bolt length, inversely proportional to the cross-sectional area of the bolt, the elasticity of the bolt The greater the elongation, the better the anti-loose effect; (2) the use of hydraulic locknuts, using the pre-tightening force of the bolt connection to make the high-strength bolt elastically deform in the axial direction and maintain the tensile state, relying on the elastic deformation of the bolt The resulting internal stress compresses the nut for anti-loosening purposes.
其他还有弹簧垫圈、悬置螺母、自锁螺母、纵向开槽螺母、粘合防松、冲点铆接等。Others are spring washers, suspension nuts, self-locking nuts, longitudinal slotted nuts, adhesive anti-loose, punch riveting, etc.
采用普通螺母时,理论分析和试验证明,旋合圈数越多,载荷分布不均的程度也越显著,到第8~10圈以后,螺纹几乎不受载荷。When using ordinary nuts, theoretical analysis and tests have shown that the more the number of turns, the more uneven the distribution of the load. After the 8th to 10th turn, the thread is almost unloaded.
制造螺栓的碳钢材料弹性模量一般为200~210×103Mpa。The elastic modulus of the carbon steel material from which the bolt is made is generally 200 to 210 × 10 3 Mpa.
高强度螺栓是指强度较高使机械或构件的尺寸和结构能减小或简化的螺栓,抗拉强度一般在700Mpa以上,质量稳定,但直径30mm以上的高强度螺栓在淬火处理中不易淬透,质量不稳定,在使用时应降低工作应力。使用高强度螺栓时有如下特点:High-strength bolts refer to bolts with higher strength to reduce or simplify the size and structure of machinery or components. The tensile strength is generally above 700Mpa, and the quality is stable. However, high-strength bolts with a diameter of 30mm or more are not hard to be hardened during quenching. The quality is unstable and the working stress should be reduced during use. When using high-strength bolts, they have the following characteristics:
1、联接件上承受交变载荷作用产生振动,接触面要想获得较小的螺栓变形刚度,尽可能采用高强度小型的螺栓,如10.9级和8.8级(10.9级意味着抗拉强度1000MPa,屈服强度σs是抗拉强度的90%)。1. The coupling member is subjected to alternating load to generate vibration. To obtain a small bolt deformation stiffness, the contact surface should be made of high-strength and small-sized bolts, such as 10.9 and 8.8 (10.9 means tensile strength 1000 MPa, The yield strength σs is 90% of the tensile strength).
2、导致交变应力过大的原因是预紧力偏小,剩余预紧力大,因此轴向预紧力将螺栓一直加载到90%的弹性极限。或者采用螺栓的预紧力小于螺栓的材料屈服极限的80%,并尽量取较高值。屈服极限即为屈服强度σs,二者意义相同。2. The reason for the excessive alternating stress is that the pre-tightening force is too small and the residual pre-tightening force is large, so the axial pre-tightening force always loads the bolt to the elastic limit of 90%. Or the pre-tightening force of the bolt is less than 80% of the material's yield limit of the bolt, and try to take a higher value. The yield limit is the yield strength σs, which has the same meaning.
3、在螺栓联接中,螺栓选用变形较大的材料,而被联接件选用刚性较好的材料,这样可以使螺栓的变形线较平,而被联接件的变形线较陡,应力的幅值变小。在螺栓的强度一定的情况下,能减小螺栓中力的幅值,有助于提高螺栓寿命。3. In the bolt connection, the bolt is made of a material with large deformation, and the material to be connected is made of a relatively rigid material, so that the deformation line of the bolt is relatively flat, and the deformation line of the joint is steep, and the magnitude of the stress is Become smaller. When the strength of the bolt is constant, the magnitude of the force in the bolt can be reduced, which helps to improve the life of the bolt.
高强度螺栓连接必须采用较大的预紧力,一般预紧力为该螺栓材料屈服强度σs的70%~81.2%。在英国SPS-安布内科横向振动试验机上测试横向振动防松效果时,发现当螺栓轴向预紧力由0.25σs增加到0.45σs时,防松效果提高13.2倍。当预紧力达到0.75σs时防松效果还将大大提高。The high-strength bolt connection must adopt a large pre-tightening force, and the general pre-tightening force is 70%-81.2% of the yield strength σs of the bolt material. When testing the lateral vibration anti-loose effect on the SPS-Anbiano transverse vibration tester in the UK, it was found that when the axial pre-tightening force of the bolt was increased from 0.25 σs to 0.45 σs, the anti-loose effect was improved by 13.2 times. When the preload force reaches 0.75σs, the anti-loose effect will be greatly improved.
螺栓预紧力的控制方法有:The control methods for bolt preload are:
1、通过拧紧力矩控制预紧力。通过扭矩扳手显示的扭矩值控制被联接件的预紧力,操作简单、直观,误差约为±25%。1. Control the preload by tightening torque. The torque value displayed by the torque wrench controls the pre-tightening force of the coupled member, and the operation is simple and intuitive, and the error is about ±25%.
2、通过螺母转角控制预紧力。螺母(或螺栓)拧紧时的旋转角度与螺栓伸长量和被拧紧件松动量的总和大致成比例关系,因而可采用按规定旋转角度达到预定预紧力的方法。在最初拧紧时,先要确定极限扭矩,把螺栓(螺母)一直拧到极限扭矩,再转过一个预定的角度。 测量螺母转角最简单的是刻一条零线,按螺母的转方测量螺母转角。螺母转角的测量精度可控制在10°~15°内。一般说来,预紧力误差大约在±15%。2. Control the preload by the nut angle. The angle of rotation when the nut (or bolt) is tightened is approximately proportional to the sum of the bolt elongation and the looseness of the tightened member, and thus a method of achieving a predetermined preload force at a predetermined rotation angle can be employed. When initially tightening, first determine the ultimate torque, screw the bolt (nut) all the way to the limit torque, and then turn it through a predetermined angle. The easiest way to measure the nut angle is to engrave a zero line and measure the nut angle by the rotation of the nut. The measurement accuracy of the nut angle can be controlled within 10 ° ~ 15 °. In general, the preload force error is approximately ±15%.
3、通过螺栓伸长量控制预紧力。通过螺栓的伸长量控制预紧力可以获得较高的控制精度,被广泛用作重要场合螺栓法兰连接的预紧力控制方法。若测量正确,其预紧力误差约为±5%。螺栓伸长量计算举例:3. Control the preload by the bolt elongation. The pre-tightening force can be controlled by the elongation of the bolt to obtain high control precision, and is widely used as a pre-tightening force control method for bolt flange connection in important occasions. If the measurement is correct, the preload force error is about ± 5%. Bolt elongation calculation example:
以8.8级M30×2螺纹联接为例,当实体螺栓直径D=30mm,螺杆有效拉伸长度L=65mm,螺母以1450Nm力矩拧紧,螺栓预紧力P=269kN时,螺栓的伸长量ΔL为:Taking the 8.8-level M30×2 threaded joint as an example, when the solid bolt diameter is D=30mm, the effective tensile length of the screw is L=65mm, and the nut is tightened with a torque of 1450Nm. When the bolt pre-tightening force P=269kN, the elongation of the bolt ΔL is :
ΔL=P×L/(E×S)=P×L/[E×3.14×(D/2)2]ΔL=P×L/(E×S)=P×L/[E×3.14×(D/2) 2 ]
=269×103×65×10-3/[210×109×3.14×(30×10-3/2)2]=0.118mm=269×10 3 ×65×10 -3 /[210×10 9 ×3.14×(30×10 -3 /2) 2 ]=0.118mm
其中P-实体螺栓预紧力,NWhere P-solid bolt preload, N
L-螺杆有效拉伸长度,mL-screw effective tensile length, m
E-螺栓材料的弹性模量(高强度螺栓取210×103Mpa),N/m2 Elastic modulus of E-bolt material (high strength bolt takes 210×10 3 Mpa), N/m 2
S-螺栓截面积(即螺栓杆体的横截面积),m2 S-bolt cross-sectional area (ie the cross-sectional area of the bolt body), m 2
螺栓的应力σ为:σ=P/S=269×103/[3.14×(30×10-3/2)2]=381MpaThe stress σ of the bolt is: σ=P/S=269×10 3 /[3.14×(30×10 -3 /2) 2 ]=381Mpa
8.8级螺栓屈服强度σs=800×0.8=640Mpa,σ/σs=381/640=0.595≈0.6。The yield strength of the 8.8 bolt is σs=800×0.8=640Mpa, and σ/σs=381/640=0.595≈0.6.
若螺栓的弹性模量等保持不变,只是螺栓的有效拉伸长度或应力发生变化,弹性伸长量会跟随有效拉伸长度或应力成正比例线性变化(在螺栓材料的弹性极限内)。If the elastic modulus of the bolt remains the same, only the effective tensile length or stress of the bolt changes, and the elastic elongation will follow a linear change in the effective tensile length or stress (within the elastic limit of the bolt material).
4、按拧紧力矩与螺母转角关系控制预紧力。先给紧固件施以一定的力矩,然后使螺母转过一定角度,检查最后的力矩与转角是否满足应有关系,以避免预紧不足或预紧过度。这种控制方法优点是:利用拧紧力矩和螺母转角给出的信息,可精确控制螺栓预紧过程和预紧力,并能发现安装过程中可能出现的拧紧不足或拧紧过度现象,这是单独使用力矩控制还是转角控制都无法实现的。4. Control the pre-tightening force according to the tightening torque and the nut angle. First apply a certain torque to the fastener, then turn the nut through a certain angle to check whether the final torque and the rotation angle are satisfied, so as to avoid insufficient pre-tightening or pre-tightening. The advantage of this control method is that the information given by the tightening torque and the nut angle can precisely control the bolt pre-tightening process and the pre-tightening force, and can find the tightening or over-tightening that may occur during the installation process. This is used alone. Torque control or corner control cannot be achieved.
5、采用电阻应变计测量应力的方法,主要有测力螺栓和环形垫圈两种测量方式。测力螺栓是直接替换现有螺栓,并能测量螺栓预紧力的传感器,可以精确到公斤。环形垫圈测量方式是通过在螺栓头部增加的环形垫圈传感器(称重传感器)间接测量螺帽处的压力,获得螺栓的预紧力。此外还可在螺栓的无螺纹处张贴电阻应变片,使用电阻应变计测量和控制螺栓所受拉力,预紧力误差可控制在±1%以内。5. The method of measuring stress by using a resistance strain gauge mainly includes two measuring methods: a force measuring bolt and a ring gasket. The force-measuring bolt is a sensor that directly replaces the existing bolt and can measure the bolt pre-tightening force, which can be accurate to kilograms. The annular gasket is measured by indirectly measuring the pressure at the nut by an annular washer sensor (load cell) added to the head of the bolt to obtain the preload of the bolt. In addition, the strain gauge can be placed on the unthreaded part of the bolt, and the tensile strain can be measured and controlled by the resistance strain gauge. The preload force error can be controlled within ±1%.
普通螺栓是指抗拉强度较低的螺栓,如3.6级和5.6级等,其预紧力受实际条件的影响各有差异,现举例说明,找出预紧力的较高值作为参考:Ordinary bolts refer to bolts with low tensile strength, such as 3.6 and 5.6. The preload is affected by the actual conditions. For example, find the higher value of the preload as a reference:
3.6级M16螺栓预紧力一般为20400N,应力σ为:The pre-tightening force of the 3.6-class M16 bolt is generally 20400N, and the stress σ is:
σ=P/S=20.4×103/[3.14×(16×10-3/2)2]=101.5Mpaσ=P/S=20.4×10 3 /[3.14×(16×10 -3 /2) 2 ]=101.5Mpa
3.6级螺栓屈服强度σs=300×0.6=180Mpa,σ/σs=101.5/180=0.564≈0.56。The yield strength of 3.6 bolts is σs=300×0.6=180Mpa, σ/σs=101.5/180=0.564≈0.56.
3.6级M30螺栓预紧力一般为73500N,应力σ为:The preload of the 3.6-class M30 bolt is generally 73500N, and the stress σ is:
σ=P/S=73.5×103/[3.14×(30×10-3/2)2]=104.0Mpaσ=P/S=73.5×10 3 /[3.14×(30×10 -3 /2) 2 ]=104.0Mpa
σ/σs=104.0/180=0.578≈0.58σ/σs=104.0/180=0.578≈0.58
5.6级M16螺栓预紧力一般为34000N,应力σ为:The pre-tightening force of the 5.6-class M16 bolt is generally 34000N, and the stress σ is:
σ=P/S=34×103/[3.14×(16×10-3/2)2]=169.2Mpa σ=P/S=34×10 3 /[3.14×(16×10 -3 /2) 2 ]=169.2Mpa
5.6级螺栓屈服强度σs=500×0.6=300Mpa,σ/σs=169.2/300=0.564≈0.56。The yield strength of 5.6 bolts is σs=500×0.6=300Mpa, σ/σs=169.2/300=0.564≈0.56.
5.6级M30螺栓预紧力一般为122000N,应力σ为:The preload of the 5.6-class M30 bolt is generally 122000N, and the stress σ is:
σ=P/S=122×103/[3.14×(30×10-3/2)2]=172.7Mpaσ=P/S=122×10 3 /[3.14×(30×10 -3 /2) 2 ]=172.7Mpa
σ/σs=172.7/300=0.576≈0.58σ/σs=172.7/300=0.576≈0.58
所以普通螺栓正常预紧力或预紧应力一般不超过0.58σs(供本说明书计算使用)。Therefore, the normal pre-tightening force or pre-tightening stress of ordinary bolts generally does not exceed 0.58σs (for the calculation of this specification).
当普通螺栓的预紧力达到0.78σs时,螺栓外螺纹的沟底开始破坏,因此可把0.78σs作为最大预紧力或最大预紧应力的参考值。When the pre-tightening force of the ordinary bolt reaches 0.78σs, the groove bottom of the external thread of the bolt begins to break, so 0.78σs can be used as the reference value of the maximum preload or the maximum preload stress.
螺栓联接在冲击载荷作用下,螺栓的应力响应随着预紧力的变化而变化,受剪螺栓的预紧应力在材料屈服极限的40%左右时,强度最大;受拉螺栓的强度会随着预紧力的增大而变薄弱;同时受剪切和拉伸作用的螺栓,预紧应力在材料屈服极限的40%左右时,强度最大。When the bolt is connected under the impact load, the stress response of the bolt changes with the preload force. When the pre-tightening stress of the shear bolt is about 40% of the yield limit of the material, the strength is maximum; the strength of the tension bolt will follow The pre-tightening force is weakened; at the same time, the bolts subjected to shearing and stretching have the highest strength when the pre-tightening stress is about 40% of the yield limit of the material.
现用螺栓发生失效大部分是因为螺纹受到过大外力挤压产生塑性变形,可以认定是拧紧力矩过大(预紧力过大)造成的。Most of the current bolt failures are caused by the plastic deformation of the thread by excessive external force, which can be considered to be caused by excessive tightening torque (pre-tightening force).
中国专利号为CN1087848的“高强度螺母的制造方法”(1994年6月15日公布),公布了一种高强度螺母的制造方法,主要技术方案是:冷镦机的前序设备为中频感应加热炉,生产过程是:(1)烘热;(2)镦形;(3)攻螺丝;(4)热处理。China Patent No. CN1087848 "Method for Manufacturing High-strength Nuts" (promulgated on June 15, 1994), announced a method for manufacturing high-strength nuts. The main technical solution is: the pre-order equipment of the cold heading machine is medium frequency induction. Heating furnace, the production process is: (1) heating; (2) 镦 shape; (3) tapping screw; (4) heat treatment.
公制螺纹分为粗牙(60°)和细牙(60°),粗牙M30螺栓外螺纹的螺距为3.50mm,螺纹的深度为1.75mm,牙底直径(即螺纹底部的直径,简称底径)为26.50mm。The metric thread is divided into coarse teeth (60°) and fine teeth (60°). The pitch of the external thread of the coarse teeth M30 bolt is 3.50mm, the depth of the thread is 1.75mm, and the diameter of the bottom of the thread (ie the diameter of the bottom of the thread, referred to as the bottom diameter) ) is 26.50mm.
中国国家标准(GB/T 923-2009)“六角盖形螺母”,适用于一侧半球形封孔结构的螺母。China National Standard (GB/T 923-2009) "Hexagonal Cap Nut", suitable for nuts with one side hemispherical sealing structure.
中国国家标准(GB/T 6171-2000)“1型六角螺母细牙”,M30×2六角螺母厚度Mmax=25.6mm,Mmin=24.3mm。China National Standard (GB/T 6171-2000) "1 type hex nut fine teeth", M30 × 2 hex nut thickness Mmax = 25.6mm, Mmin = 24.3mm.
中国国家标准(GB/T 6176-2000)“2型六角螺母细牙”,M30×2六角螺母厚度Mmax=28.6mm,Mmin=27.3mm。China National Standard (GB/T 6176-2000) "2 type hex nut fine teeth", M30 × 2 hex nut thickness Mmax = 28.6mm, Mmin = 27.3mm.
中国国家标准(GB/T 5785-2000)“六角头螺栓细牙”,M30×2六角螺栓头部公称高度K=18.7mm。China National Standard (GB/T 5785-2000) "Hexagon head bolt fine teeth", M30 × 2 hexagon bolt head nominal height K = 18.7mm.
螺栓联接时都有许用安全系数,一般为1.5~2.5倍(按应力幅值计算)。When bolts are connected, there is a permissible safety factor, which is generally 1.5 to 2.5 times (calculated according to the stress amplitude).
发明内容Summary of the invention
为了克服现有螺栓联接时容易出现松动的现象,本专利解决问题所采用的技术方案是采用“双螺栓防松方法”,具体描述如下:In order to overcome the phenomenon that the existing bolts are prone to loosening, the technical solution adopted in the patent solves the problem is to adopt the "double bolt anti-loose method", which is described as follows:
1、联接件同一圆心轴向中心线上加工有两个不同直径和螺纹旋向相反的螺孔,称为紧固螺孔和锁紧螺孔,紧固螺栓杆体的中心制孔,紧固螺栓和紧固螺孔进行联接,锁紧螺栓穿过紧固螺栓杆体的中心孔和锁紧螺孔联接,共同对联接件进行紧固;1. The coupling member is machined with two screw holes of different diameters and oppositely rotating threads on the axial center line of the same center, which are called fastening screw holes and locking screw holes, fastening the center hole of the bolt body, fastening bolts And the fastening screw hole is coupled, the locking bolt is coupled through the central hole of the fastening bolt body and the locking screw hole to jointly fasten the coupling member;
2、联接件上制孔,锁紧螺母和紧固螺母的内螺纹直径不同并且旋向相反,紧固螺栓和紧固螺母联接,锁紧螺栓穿过紧固螺栓杆体的中心孔和锁紧螺母联接,共同对联接件进行紧固;2. The hole is made in the coupling member. The diameter of the internal thread of the lock nut and the fastening nut is different and the rotation direction is opposite. The fastening bolt and the fastening nut are coupled, and the locking bolt passes through the center hole of the fastening bolt body and the lock nut. Coupling to jointly fasten the coupling member;
3、垫片和锁紧螺母以及紧固螺母进行焊接或做成一体成为“反旋向螺母”,“反旋向螺母”设置两组直径不同并且旋向相反的内螺纹,紧固螺栓和“反旋向螺母”联接,锁紧螺栓穿过紧固螺栓杆体的中心孔和“反旋向螺母”联接,共同对联接件进行紧固;3. The gasket and the lock nut and the fastening nut are welded or integrated into a “reverse rotation nut”. The “reverse rotation nut” is provided with two sets of internal threads with different diameters and opposite directions, fastening bolts and “ The reverse rotation nut is coupled, and the locking bolt is connected through the center hole of the fastening bolt body and the "reverse rotation nut" to jointly fasten the coupling member;
双螺栓防松方法的技术要点是紧固螺栓和锁紧螺栓是两个独立的螺栓,紧固螺栓和锁紧 螺栓的外螺纹直径以及旋向不同,锁紧螺母和紧固螺母的内螺纹直径以及旋向不同,紧固螺栓杆体的中心孔是为装配锁紧螺栓服务,“反旋向螺母”的出现,使锁紧螺母和紧固螺母的一体化成为可能。背景技术中的锁紧螺母和紧固螺母一体化以后有3种情况:The technical point of the double bolt anti-loose method is that the fastening bolt and the locking bolt are two independent bolts, fastening bolts and locking The diameter of the external thread of the bolt and the direction of rotation are different. The diameter of the internal thread of the lock nut and the fastening nut and the direction of rotation are different. The center hole of the fastening bolt body is used to assemble the locking bolt, and the "reverse rotation nut" appears. The integration of the lock nut and the fastening nut is made possible. In the background art, there are three cases in which the lock nut and the fastening nut are integrated:
1、相当于一个螺母,起不到防松的作用,例如对顶螺母(两螺母螺纹的旋向相同);1, equivalent to a nut, can not play the role of anti-loose, such as the top nut (the rotation of the two nut threads is the same);
2、使用并焊接后无法拆卸,只能一次性使用,例如“逆旋向双螺母”(两螺母螺纹的旋向相反);2, can not be disassembled after use and welding, can only be used once, such as "reverse rotation double nut" (the opposite direction of the rotation of the two nut threads);
3、一体化以后无法使用,例如“逆旋向双螺母”。3. It cannot be used after integration, such as “reverse rotation double nut”.
锁紧螺栓和紧固螺栓可根据需要选择材质、加工工艺和适当的预紧力,由于两组反旋向螺纹具有“互锁”作用,所以螺母或螺栓不可能发生回转,达到防松的效果,还适用于要求联接件能够围绕紧固螺栓做定轴转动的场合等。Locking bolts and fastening bolts can be selected according to the material, processing technology and appropriate pre-tightening force. Since the two sets of reverse-rotating threads have an "interlocking" effect, the nut or bolt cannot be rotated to achieve the anti-loose effect. It is also suitable for occasions where the coupling member is required to be pivoted around the fastening bolt.
本专利的有益效果是能提高螺栓联接的可靠性,并可在较低预紧力的情况下使用,延长螺栓寿命,部分零件可采用标准件,能适用于多种场合尤其是比较重要的联接。The beneficial effect of the patent is that the reliability of the bolt connection can be improved, and the utility model can be used under the condition of lower pre-tightening force to extend the life of the bolt, and some parts can adopt standard parts, which can be applied to various occasions, especially the more important joints. .
附图说明DRAWINGS
下面结合附图对本专利作进一步说明。The patent is further described below in conjunction with the drawings.
图1是螺栓和联接件的结构剖面图。左联接件同一圆心的轴向中心线上加工有两个不同直径和螺纹旋向相反的螺孔,大直径螺孔称为紧固螺孔,小直径螺孔称为锁紧螺孔,右联接件制孔(钻孔或铰孔),紧固螺栓的杆体中心制孔(通孔结构)。紧固螺栓头部形状以外六角为例,锁紧螺栓头部形状以内六角为例。紧固螺栓联接紧固螺孔对联接件进行紧固,锁紧螺栓穿过紧固螺栓杆体的中心孔和锁紧螺孔进行联接,锁紧螺栓头部压紧紧固螺栓头部。锁紧螺栓螺杆的有效拉伸长度为B,紧固螺栓螺杆的有效拉伸长度为右联接件厚度。若左联接件的厚度变小,则成为透孔结构。Figure 1 is a cross-sectional view showing the structure of a bolt and a coupling. The axial centerline of the same center of the left coupling member is machined with two screw holes of different diameters and opposite directions of rotation. The large diameter screw hole is called a fastening screw hole, and the small diameter screw hole is called a locking screw hole. Holes (drilled or reamed), and the center of the rod body of the bolt (through hole structure). For example, the shape of the head of the fastening bolt is different from the hexagon. The shape of the head of the locking bolt is exemplified by a hexagon. The fastening bolts are fastened to the fastening bolts, and the fastening bolts are fastened through the central hole of the fastening bolt body and the locking screw holes, and the locking bolt heads are pressed against the fastening bolt heads. The effective tensile length of the locking bolt screw is B, and the effective tensile length of the fastening bolt is the thickness of the right coupling. If the thickness of the left coupling member becomes small, it becomes a through-hole structure.
图2是图1的右视图(略去联接件)。Figure 2 is a right side view of Figure 1 (with the coupling omitted).
图3是螺栓、螺母和联接件第1种结构剖面图。两联接件均为钻孔,使用紧固螺栓、锁紧螺栓、紧固螺母、锁紧螺母和平垫(垫片的一种)进行联接,紧固螺栓和紧固螺母压紧联接件,锁紧螺母通过平垫压紧紧固螺母。此种结构类似于加装了平垫的“逆旋向双螺母”。紧固螺母和锁紧螺母的形状以外六角为例。其余和图1相同。Figure 3 is a cross-sectional view showing the first structure of the bolt, the nut and the coupling. Both couplings are drilled, using fastening bolts, locking bolts, fastening nuts, lock nuts and flat washers (one type of gasket) for coupling, fastening bolts and fastening nuts to press the coupling, locking The nut is pressed against the fastening nut by a flat washer. This structure is similar to the "reverse rotation double nut" with a flat pad. The shape of the fastening nut and the lock nut is an example of a hexagon. The rest is the same as in Figure 1.
图4是图3的左视图(略去联接件)。锁紧螺母外六角的外接圆等于紧固螺母外六角的内切圆,平垫的外径等于紧固螺母外六角的内切圆。Figure 4 is a left side view of Figure 3 (with the coupling omitted). The circumscribed circle of the outer nut of the lock nut is equal to the inscribed circle of the outer hexagon of the fastening nut, and the outer diameter of the flat washer is equal to the inscribed circle of the outer hexagon of the fastening nut.
图5是螺栓、螺母和联接件第2种结构剖面图。平垫和锁紧螺母以及紧固螺母焊接成为一体(为防止过度变形,可沿周边点焊)。其余和图3相同。Figure 5 is a cross-sectional view showing the second structure of the bolt, the nut and the coupling. The flat pad and the lock nut and the fastening nut are welded together (to prevent excessive deformation, spot welding along the circumference). The rest is the same as in Figure 3.
图6是螺栓、螺母和联接件第3种结构剖面图。锁紧螺母和平垫做成一体后,和紧固螺母进行焊接。也可把紧固螺母和平垫做成一体后,和锁紧螺母进行焊接。其余和图3相同。Figure 6 is a cross-sectional view showing the third structure of the bolt, the nut and the coupling. After the lock nut and the flat pad are integrated, they are welded with the fastening nut. The tightening nut and the flat washer can also be integrated and welded with the lock nut. The rest is the same as in Figure 3.
图6的左视图和图4相同(去掉焊点)。The left side view of Fig. 6 is the same as Fig. 4 (the solder joint is removed).
图7是中国国家标准(GB/T 923-2009)“六角盖形螺母”剖面图。G1为退刀槽长度,M24×2六角盖形螺母G1max在第一系列中为10.7mm,第二系列中为7.3mm。Figure 7 is a cross-sectional view of the "National Cap Nut" of the Chinese National Standard (GB/T 923-2009). G1 is the length of the undercut, and the M24×2 hex cap nut G1max is 10.7 mm in the first series and 7.3 mm in the second series.
若外六角处的形状变为圆形(例如变为外六角的外接圆或内切圆等,但直径最低应不小于 外六角的内切圆),称之为“圆盖形螺母”,也可变为其他外多面角,因此可分为圆盖形螺母和外多面角盖形螺母(包含六角盖形螺母),在本说明书中统称为“盖形螺母”。If the shape of the outer hexagon becomes circular (for example, it becomes a circumcircle or an inscribed circle of the outer hexagon, but the diameter should be at least not less than The inner circle of the outer hexagon, called the "round nut", can also be changed to other outer polygon angles, so it can be divided into a round cap nut and an outer polygon cover nut (including a hexagonal cap nut). In this specification, they are collectively referred to as "cap nuts."
图8是图7的左视图。Figure 8 is a left side view of Figure 7.
图9是锁紧螺母、平垫和紧固螺母做成一体后的结构剖面图,称之为“反旋向螺母”。Figure 9 is a cross-sectional view showing the structure of the lock nut, the flat washer and the fastening nut, which is referred to as a "reverse rotation nut".
在“反旋向螺母”中锁紧螺母处的螺纹称为锁紧螺纹(左侧小直径螺纹),紧固螺母处的螺纹称为紧固螺纹(右侧大直径螺纹)。锁紧螺纹和紧固螺纹之间的内侧净距离可取G1max=10.7mm作为参考值。The thread at the lock nut in the "reverse nut" is called the locking thread (left small diameter thread) and the thread at the fastening nut is called the fastening thread (large diameter thread on the right). The inner distance between the locking thread and the fastening thread may take G1max = 10.7 mm as a reference value.
图10是螺栓、螺母和联接件第4种结构剖面图。“反旋向螺母”和联接件、螺栓进行联接,“反旋向螺母”左侧为透孔结构。其余和图3相同。Figure 10 is a cross-sectional view showing the fourth structure of the bolt, the nut and the coupling. The "reverse rotation nut" is coupled with the coupling member and the bolt, and the left side of the "reverse rotation nut" is a through hole structure. The rest is the same as in Figure 3.
图11是图10的左视图(略去联接件)。锁紧螺母处的外形变为圆形(例如变为锁紧螺母外六角的外接圆或内切圆等,但直径最低应不小于外六角的内切圆),其直径等于锁紧螺母外六角的外接圆,紧固螺母处的外六角形状不变,称为单外六角“反旋向螺母”。Figure 11 is a left side view of Figure 10 (the coupling is omitted). The shape of the lock nut becomes circular (for example, the circumcircle or inscribed circle of the outer nut of the lock nut, but the diameter should be at least not less than the inscribed circle of the outer hexagon), and the diameter is equal to the outer diameter of the lock nut. The outer circle of the outer ring and the shape of the outer hexagon at the fastening nut are called a single outer hexagon "reverse rotation nut".
若紧固螺母处的外形变为圆形,锁紧螺母处的外六角形状不变,也称为单外六角“反旋向螺母”,所以单外六角“反旋向螺母”又分为大六角“反旋向螺母”和小六角“反旋向螺母”。大六角“反旋向螺母”即锁紧螺母处的外形为圆形,紧固螺母处的外六角形状不变;小六角“反旋向螺母”即紧固螺母处的外形为圆形,锁紧螺母处的外六角形状不变。若紧固螺母处和紧固螺母处的的外形都变为圆形,则称为圆形“反旋向螺母”。若紧固螺母处和紧固螺母处的外六角形状均不变,则称为双外六角“反旋向螺母”,左视图和图4相同。If the shape of the fastening nut becomes circular, the shape of the outer hexagon at the lock nut does not change, which is also called the single-hexagon "reverse rotation nut", so the single-hexagon "reverse rotation nut" is divided into large Hexagon "reverse rotation nut" and small hexagon "reverse rotation nut". The large hexagonal "reverse rotation nut", that is, the shape of the lock nut is round, the shape of the outer hexagon at the fastening nut is unchanged; the small hexagonal "reverse rotation nut", that is, the shape of the fastening nut is round, the lock The shape of the outer hexagon at the nut is unchanged. If the shape of the fastening nut and the fastening nut are rounded, it is called a circular "reverse rotation nut". If the shape of the outer hexagon at the fastening nut and the fastening nut does not change, it is called double-hexagon "reverse rotation nut", and the left view is the same as FIG.
图12是螺栓、螺母和联接件第5种结构剖面图。“反旋向螺母”左侧为半球形封孔结构,称为封孔式“反旋向螺母”。凡是使螺母未露出螺孔的统称为封孔结构。Figure 12 is a cross-sectional view showing the fifth structure of the bolt, the nut and the coupling. The left side of the "reverse rotation nut" is a hemispherical sealing structure called a "reverse rotation nut". Any such that the nut does not expose the screw hole is collectively referred to as a sealing structure.
图13是螺栓、螺母和联接件第6种结构剖面图。锁紧螺母通过“碗型”垫片(垫片的另一种)压紧紧固螺母,结构类似于加装了“碗型”垫片的“逆旋向双螺母”。锁紧螺栓头部、锁紧螺母和紧固螺母采用外六角。其余和图3相同。Figure 13 is a cross-sectional view showing the sixth structure of the bolt, the nut and the coupling. The lock nut presses the tightening nut through a "bowl-type" gasket (another type of gasket) that is similar in construction to a "reverse-rotating double nut" with a "bowl-type" gasket. The locking bolt head, the lock nut and the fastening nut are hexagonal. The rest is the same as in Figure 3.
“碗型”垫片和平垫的用途相同,统称为垫片。"Bowl type" gaskets and flat pads have the same purpose and are collectively referred to as gaskets.
图14是螺栓、螺母和联接件第7种结构剖面图。锁紧螺母、“碗型”垫片和紧固螺母做成一体成为双外六角“反旋向螺母”,锁紧螺纹和紧固螺纹之间的内侧净距离可取G1max=10.7mm作为参考值。其余和图13相同。Figure 14 is a cross-sectional view showing the seventh structure of the bolt, the nut and the coupling. The lock nut, the "bowl type" gasket and the fastening nut are integrally formed into a double outer hexagon "reverse rotation nut", and the inner distance between the locking thread and the fastening thread can take G1max=10.7mm as a reference value. The rest is the same as in FIG.
若使用封孔式“反旋向螺母”,和图12基本相同。If the plugging type "reverse rotation nut" is used, it is basically the same as FIG.
图15是图14的左视图(略去联接件)。“反旋向螺母”锁紧螺母处的外形变为圆形,成为大六角“反旋向螺母”。若紧固螺母处的外形变为圆形时,锁紧螺母处的外六角形状不变,则成为小六角“反旋向螺母”。Figure 15 is a left side view of Figure 14 (without the coupling). The shape of the "reverse rotation nut" lock nut becomes circular and becomes a large hexagonal "reverse rotation nut". If the shape of the fastening nut becomes circular, the shape of the outer hexagon at the lock nut does not change, and it becomes a small hexagonal "reverse rotation nut".
图16是螺栓、螺母和联接件第8种结构剖面图。锁紧螺栓和紧固螺栓使用双头螺栓,两联接件之间使用刚性套筒进行限位。其余和图13相同。Figure 16 is a cross-sectional view showing the eighth structure of the bolt, the nut and the coupling. The locking bolts and the fastening bolts are stud bolts, and a rigid sleeve is used between the two couplings for limiting. The rest is the same as in FIG.
图1中1.左联接件,2.右联接件,3.紧固螺栓,4.锁紧螺栓Figure 1. 1. Left coupling, 2. Right coupling, 3. Fastening bolt, 4. Locking bolt
图3中5.锁紧螺母,6.平垫,7.紧固螺母Figure 3. 5. Lock nut, 6. Flat washer, 7. Fastening nut
图5中8.焊点Figure 8. 8. Solder joints
图9中9.反旋向螺母 Figure 9. Reverse rotation nut
图13中10.“碗型”垫片Figure 10. "Bowl type" gasket
图16中11.刚性套筒Figure 16. The rigid sleeve
具体实施方式detailed description
在图1实施例中,左联接件(1)的螺孔和右联接件(2)的钻孔对准后,紧固螺栓(3)穿过右联接件(2)的钻孔和左联接件(1)的紧固螺孔联接,拧紧紧固螺栓(3)达到要求的预紧力。锁紧螺栓(4)穿入紧固螺栓(3)的中心孔,和左联接件(1)的锁紧螺孔联接,拧紧锁紧螺栓(4)达到要求的预紧力,锁紧螺栓(4)的头部压紧紧固螺栓(3)的头部。紧固螺栓(3)和锁紧螺栓(4)的杆体长度要严格控制,防止拧入螺孔的底部。由于锁紧螺孔和紧固螺孔采用反旋向螺纹,因“互锁”作用所以左联接件(1)不能回转,而且与使用单螺栓相比变为双组螺纹受力,还能提高螺纹的联接强度。防松原理描述:左联接件(1)因反旋向螺纹的“互锁”作用不能回转,在振动、冲击的情况下,紧固螺栓(3)会发生松动的趋势,但是由于紧固螺栓(3)的松退方向是锁紧螺栓(4)的拧紧方向,锁紧螺栓(4)的拧紧阻止了紧固螺栓(3)的松退,导致紧固螺栓(3)无法松脱。只要零部件的螺纹等符合要求,可反复拆装,不影响联接性能。若左联接件(1)厚度变小后露出圆孔或内螺纹则成为透孔结构,不影响联接性能。In the embodiment of Figure 1, after the screw holes of the left coupling (1) and the drilling of the right coupling (2) are aligned, the fastening bolts (3) pass through the drilling and left coupling of the right coupling (2). The fastening screw holes of the piece (1) are connected, and the fastening bolts (3) are tightened to achieve the required pre-tightening force. The locking bolt (4) penetrates into the central hole of the fastening bolt (3), and is coupled with the locking screw hole of the left coupling member (1), and tightens the locking bolt (4) to achieve the required pre-tightening force, and the locking bolt ( 4) The head of the head is pressed against the head of the fastening bolt (3). The length of the rod of the fastening bolt (3) and the locking bolt (4) must be strictly controlled to prevent screwing into the bottom of the screw hole. Since the locking screw hole and the fastening screw hole adopt the reverse rotation thread, the left coupling member (1) cannot be rotated due to the "interlocking" effect, and becomes a double-group thread force compared with the single bolt, and can also be improved. The joint strength of the thread. Description of the principle of anti-loose: The left coupling (1) cannot be rotated due to the "interlocking" action of the reverse rotation thread. In the case of vibration and impact, the fastening bolt (3) tends to loosen, but due to the fastening bolt The retracting direction of (3) is the tightening direction of the locking bolt (4), and the tightening of the locking bolt (4) prevents the fastening bolt (3) from loosening, and the fastening bolt (3) cannot be loosened. As long as the thread of the component meets the requirements, it can be repeatedly disassembled without affecting the coupling performance. If the thickness of the left coupling member (1) becomes small and the round hole or the internal thread is exposed, it becomes a through-hole structure and does not affect the coupling performance.
若要求右联接件(2)能够围绕紧固螺栓(3)做定轴转动,则两联接件之间或右联接件(2)与紧固螺栓(3)的头部之间须设间隙,紧固螺栓(3)需掌握拧入紧固螺孔的深度,留出适当的间隙,然后拧入锁紧螺栓(4)并预紧,防松效果优于使用单条螺栓。If the right coupling member (2) is required to be pivoted around the fastening bolt (3), a gap must be provided between the two coupling members or between the right coupling member (2) and the head of the fastening bolt (3). The fixing bolt (3) needs to grasp the depth of screwing into the fastening screw hole, leaving a proper clearance, and then screwing in the locking bolt (4) and pre-tightening, the anti-loose effect is better than using a single bolt.
图3实施例中,左联接件(1)和右联接件(2)的钻孔对准后,紧固螺栓(3)穿过钻孔和紧固螺母(7)联接并预紧后对联接件进行紧固,锁紧螺栓(4)穿入紧固螺栓(3)的中心孔,加装平垫(6)后和锁紧螺母(5)联接,锁紧螺母(5)压紧紧固螺母(7),锁紧螺母(5)和紧固螺母(7)可视为实现“互锁”,防松原理和背景技术中“逆旋向双螺母”相同。紧固螺栓(3)杆体长度要严格控制,防止杆体左端顶住锁紧螺母(5),使锁紧螺母(5)无法压紧紧固螺母(7)。锁紧螺母(5)的外形尺寸应和紧固螺母(7)以及平垫(6)相匹配,锁紧螺母(5)外形尺寸可略小于紧固螺母(7),最好是锁紧螺母(5)外六角的外接圆等于紧固螺母(7)外六角的内切圆。平垫(6)内径应略大于紧固螺栓(3)的直径,外径可等于紧固螺母(7)外六角的内切圆,厚度要大于紧固螺栓(3)露出长度并留出适当间隙,露出长度即为紧固螺栓(3)杆体长度减去两联接件和紧固螺母(7)的厚度之和。锁紧螺母(5)可使用带封孔结构的螺母(例如盖形螺母)代替。其余和图1实施例相同。In the embodiment of Figure 3, after the drilling of the left coupling (1) and the right coupling (2) is aligned, the fastening bolt (3) is coupled through the drilled hole and the fastening nut (7) and pre-tensioned to the coupling. For tightening, tighten the locking bolt (4) into the center hole of the fastening bolt (3), attach the flat washer (6), and connect with the lock nut (5). The lock nut (5) is tightly fastened. The nut (7), the lock nut (5) and the tightening nut (7) can be considered to achieve "interlocking", and the anti-loose principle is the same as the "reverse rotation double nut" in the background art. Tightening bolt (3) The length of the rod body should be strictly controlled to prevent the left end of the rod body from pressing against the lock nut (5), so that the lock nut (5) cannot press the tightening nut (7). The outer dimensions of the lock nut (5) should match the tightening nut (7) and the flat washer (6). The outer diameter of the lock nut (5) can be slightly smaller than the tightening nut (7), preferably the lock nut. (5) The circumcircle of the outer hexagon is equal to the inscribed circle of the outer hexagon of the fastening nut (7). The inner diameter of the flat washer (6) should be slightly larger than the diameter of the fastening bolt (3). The outer diameter can be equal to the inner cut circle of the outer hexagon of the fastening nut (7). The thickness should be larger than the exposed length of the fastening bolt (3) and leave appropriate. The gap, the exposed length is the sum of the length of the fastening bolt (3) and the thickness of the two couplings and the fastening nut (7). The lock nut (5) can be replaced with a nut with a sealing structure, such as a cap nut. The rest are the same as the embodiment of Fig. 1.
若紧固螺栓和锁紧螺栓使用双头螺栓,紧固螺栓和锁紧螺栓的右端头部结构和左端螺母联接的结构相同,使用螺栓和螺母共同对联接件进行紧固。If the fastening bolt and the lock bolt use the stud bolt, the structure of the right end of the fastening bolt and the lock bolt is the same as that of the left end nut, and the bolt is used to fasten the joint.
图5实施例中,锁紧螺母(5)、平垫(6)和紧固螺母(7)焊接成一体(可沿周边点焊),螺母不可能发生回转,有利于防松,也不影响拆装。其余和图3实施例相同。In the embodiment of Fig. 5, the lock nut (5), the flat washer (6) and the fastening nut (7) are welded together (can be welded along the periphery), and the nut cannot be rotated, which is advantageous for preventing looseness and not affecting. Disassembly. The rest are the same as the embodiment of Fig. 3.
图6实施例中,锁紧螺母(5)和平垫(6)做成一体后,和紧固螺母(7)焊接,或紧固螺母(7)和平垫(6)做成一体后,和锁紧螺母(5)焊接。若用盖形螺母代替锁紧螺母(5),和平垫(6)做成一体后,和紧固螺母(7)焊接,或者紧固螺母(7)和平垫(6)做成一体 后,和盖形螺母焊接,都有利于防止螺母松动,也不影响拆装。其余和图5实施例相同。In the embodiment of Fig. 6, after the lock nut (5) and the flat washer (6) are integrally formed, the fastening nut (7) is welded, or the fastening nut (7) and the flat washer (6) are integrally formed, and the lock is completed. Tight nut (5) is welded. If the cap nut is used instead of the lock nut (5), the flat pad (6) is made in one piece, welded to the fastening nut (7), or the fastening nut (7) and the flat pad (6) are integrated. After that, welding with the cap nut is beneficial to prevent the nut from loosening and does not affect the disassembly. The rest are the same as the embodiment of Fig. 5.
图10实施例中,反旋向螺母(9)为双外六角结构,紧固螺栓(3)和锁紧螺栓(4)都拧入反旋向螺母(9),对联接件进行紧固,只要不是人为拆卸,反旋向螺母(9)不可能回转松动。其余和图3实施例相同。In the embodiment of Fig. 10, the reverse rotation nut (9) is a double outer hexagon structure, and the fastening bolt (3) and the locking bolt (4) are screwed into the reverse rotation nut (9) to fasten the coupling member. As long as it is not manually disassembled, the reverse rotation nut (9) cannot be loosened. The rest are the same as the embodiment of Fig. 3.
若要求联接件能够围绕紧固螺栓(3)做定轴转动,则两联接件之间或右联接件(2)与紧固螺栓(3)的头部之间、左联接件(1)与反旋向螺母(9)之间须设间隙,紧固螺栓(3)需掌握拧入反旋向螺母(9)的深度,留出适当间隙,锁紧螺栓(4)拧入反旋向螺母(9)并预紧,防松效果优于使用单条螺栓和对顶螺母。If the coupling is required to be able to rotate about the fastening bolt (3), between the two couplings or between the right coupling (2) and the head of the fastening bolt (3), the left coupling (1) and the opposite A clearance shall be provided between the turning nut (9). The tightening bolt (3) shall have a depth to be screwed into the counter-rotating nut (9), leaving a proper clearance, and the locking bolt (4) is screwed into the counter-rotating nut ( 9) and pre-tightening, the anti-loose effect is better than using a single bolt and a counter-nut.
图12实施例中,使用半球形封孔结构的反旋向螺母(9),能防止雨雪灰尘等进入内螺纹,起到保护螺纹的作用,在较为严酷的自然条件下能增加使用寿命。其余和图10实施例相同。In the embodiment of Fig. 12, the counter-rotating nut (9) of the hemispherical sealing structure can prevent rain, snow, dust and the like from entering the internal thread, thereby protecting the thread and increasing the service life under more severe natural conditions. The rest are the same as the embodiment of Fig. 10.
图13实施例中,锁紧螺母(5)通过“碗型”垫片(10)压紧紧固螺母(7),“碗型”垫片(10)的主要作用是保证外形尺寸较小的锁紧螺母(5)能够压紧外形尺寸相对较大的紧固螺母(7),“碗型”垫片(10)要有足够的刚度,否则会影响联接性能。“碗型”垫片(10)和紧固螺栓(3)杆体的左端之间要留出适当间隙,防止紧固螺栓(3)杆体左端顶住“碗型”垫片(10)。锁紧螺栓(4)的头部和尾部可换向使用,即可使用锁紧螺母(5)压紧紧固螺栓(3)的头部。其余和图3实施例相同。In the embodiment of Fig. 13, the lock nut (5) is pressed against the fastening nut (7) by the "bowl type" gasket (10), and the main function of the "bowl type" gasket (10) is to ensure a small outer shape. The lock nut (5) can press the fastening nut (7) with a relatively large outer dimension, and the "bowl type" gasket (10) should have sufficient rigidity, otherwise the joint performance will be affected. A proper clearance should be left between the “bowl” gasket (10) and the left end of the fastening bolt (3) rod to prevent the left end of the fastening bolt (3) against the “bowl” gasket (10). The head and tail of the locking bolt (4) can be used interchangeably, and the head of the fastening bolt (3) can be pressed using the lock nut (5). The rest are the same as the embodiment of Fig. 3.
锁紧螺母(5)、“碗型”垫片(10)和紧固螺母(7)可焊接成为一体使用,和图5实施例相同;锁紧螺母(5)和“碗型”垫片(10)做成一体,和紧固螺母(7)焊接,或者紧固螺母(7)和“碗型”垫片(10)做成一体,和锁紧螺母(5)焊接,和图6实施例相同。The lock nut (5), the "bowl type" gasket (10) and the fastening nut (7) can be welded for use in one piece, as in the embodiment of Figure 5; the lock nut (5) and the "bowl type" gasket ( 10) In one piece, welded with the fastening nut (7), or the fastening nut (7) and the "bowl type" gasket (10) are integrated, and the lock nut (5) is welded, and the embodiment of Fig. 6 the same.
图14实施例中,锁紧螺母(5)、“碗型”垫片(10)和紧固螺母(7)做成一体成为反旋向螺母(9)使用,其余和图13实施例相同。In the embodiment of Fig. 14, the lock nut (5), the "bowl type" spacer (10) and the fastening nut (7) are integrally formed as a counter-rotating nut (9), and the rest are the same as in the embodiment of Fig. 13.
若要求联接件能够围绕紧固螺栓(3)做定轴转动,和图10实施例相关的使用方法相同。若反旋向螺母(9)为封孔式结构,和图12实施例相同。If the coupling is required to be pivoted about the fastening bolt (3), the method of use associated with the embodiment of Fig. 10 is the same. If the reverse rotation nut (9) is a closed structure, it is the same as the embodiment of Fig. 12.
图16实施例中,两联接件之间使用刚性套筒(11)进行限位,紧固螺栓(3)和锁紧螺栓(4)使用双头螺栓,螺栓长度增加,存储更多的弹性变形能,防松效果会更好一些。其余和图13实施例相同。In the embodiment of Fig. 16, the rigid couplings (11) are used for limiting between the two coupling members, and the fastening bolts (3) and the locking bolts (4) use stud bolts, the bolt length is increased, and more elastic deformation is stored. Yes, the anti-loose effect will be better. The rest are the same as the embodiment of Fig. 13.
紧固螺栓(3)预紧后,在拧紧锁紧螺栓(4)或锁紧螺母(5)时要用工具锁住紧固螺栓(3)和紧固螺母(7)或反旋向螺母(9),防止因紧固螺栓(3)或紧固螺母(7)反转造成预紧力下降,影响紧固效果。After the tightening bolt (3) is pre-tightened, use the tool to lock the fastening bolt (3) and the fastening nut (7) or the reverse rotation nut (7) when tightening the locking bolt (4) or the lock nut (5). 9) Prevent the pre-tightening force from being lowered due to the reversal of the fastening bolt (3) or the fastening nut (7), which affects the fastening effect.
若联接件围绕紧固螺栓(3)做定轴转动时,联接后紧固螺栓(3)承受压缩应力,锁紧螺栓(4)承受拉伸应力,预紧锁紧螺栓(4)时应注意不要承受过大的应力。If the coupling member rotates around the fastening bolt (3), the fastening bolt (3) is subjected to compressive stress after the coupling, the locking bolt (4) is subjected to tensile stress, and the locking bolt (4) should be pre-tightened. Do not withstand excessive stress.
拆卸联接件时,可先拆卸锁紧螺栓(4)或锁紧螺母(5),再拆下紧固螺栓(3)或紧固螺母(7)、反旋向螺母(9)等零部件。When removing the coupling, first remove the locking bolt (4) or the lock nut (5), and then remove the fastening bolt (3) or the fastening nut (7), the reverse rotation nut (9) and other components.
拆卸圆形反旋向螺母(9)或圆盖形螺母时,可使用管钳等工具锁住圆形反旋向螺母(9)或圆盖形螺母,先拆下锁紧螺栓(4),再拆下紧固螺栓(3),取出圆形反旋向螺母(9);或先拆下圆盖形螺母,取出锁紧螺栓(4),再拆下紧固螺母(7),取出紧固螺栓(3)。When removing the round counter-rotating nut (9) or the cap nut, use a tool such as a pipe wrench to lock the round counter-rotating nut (9) or the cap nut, and then remove the locking bolt (4). Then remove the fastening bolt (3) and take out the round reverse rotation nut (9); or remove the dome nut first, remove the locking bolt (4), then remove the fastening nut (7), take out the tight Solid bolt (3).
反旋向螺母(9)做成双外六角或小六角形状后,使用深度较浅的内六角套筒就可以锁住 反旋向螺母(9)进行拆装锁紧螺栓(4)和紧固螺栓(3)。实际上,平垫(6)或“碗型”垫片(10)和锁紧螺母(5)以及紧固螺母(7)焊接后就已经成为焊接结构的双外六角反旋向螺母(9);同理,锁紧螺母(5)和平垫(6)或“碗型”垫片(10)做成一体后,和紧固螺母(7)进行焊接,或者紧固螺母(7)和平垫(6)或“碗型”垫片(10)做成一体,和锁紧螺母(5)进行焊接,也成为焊接结构的双外六角反旋向螺母(9)。若锁紧螺母(5)和平垫(6)或“碗型”垫片(10)都做成圆形一体,和紧固螺母(7)进行焊接,就成为焊接结构的大六角反旋向螺母(9);紧固螺母(7)和平垫(6)或“碗型”垫片(10)都做成圆形一体,和锁紧螺母(5)进行焊接,就成为焊接结构的小六角反旋向螺母(9)。若紧固螺母(7)和锁紧螺母(5)的外形都为圆形,和平垫(6)或“碗型”垫片(10)进行焊接,则成为焊接结构的圆形反旋向螺母(9);若用盖形螺母代替锁紧螺母(5),就成为焊接结构的封孔式反旋向螺母(9)。因此反旋向螺母(9)可分为以下几种:After the reverse rotation nut (9) is made into a double hex or a small hexagonal shape, it can be locked by using a shallow hexagon socket. Remove the lock bolt (4) and the fastening bolt (3) against the nut (9). In fact, the flat washer (6) or the "bowl type" washer (10) and the lock nut (5) and the fastening nut (7) have become the double-hexagon reverse-rotating nut (9) of the welded structure. Similarly, after the lock nut (5) and the flat washer (6) or the "bowl type" washer (10) are integrated, the welding nut (7) is welded, or the nut (7) and the flat washer are fastened ( 6) Or the "bowl type" gasket (10) is made in one piece, welded with the lock nut (5), and also becomes the double-hexagon reverse-rotating nut (9) of the welded structure. If the lock nut (5) and the flat washer (6) or the "bowl type" washer (10) are made in a circular shape and welded with the fastening nut (7), it becomes a large hexagonal reverse nut of the welded structure. (9); the fastening nut (7) and the flat washer (6) or the "bowl type" washer (10) are all made circular and integrated with the lock nut (5) to become a small hexagonal reverse of the welded structure. Screw the nut (9). If the shape of the fastening nut (7) and the lock nut (5) are round, and the flat pad (6) or the "bowl type" gasket (10) is welded, it becomes a circular reverse nut of the welded structure. (9); If the cap nut is used instead of the lock nut (5), it becomes the plugged reverse nut (9) of the welded structure. Therefore, the reverse rotation nut (9) can be divided into the following types:
1、焊接式反旋向螺母(9)1. Welded anti-rotation nut (9)
2、整体式反旋向螺母(9)2, integral reverse rotation nut (9)
3、单外六角反旋向螺母(9)3, single hex reverse rotation nut (9)
4、双外六角反旋向螺母(9)4, double hex reverse rotation nut (9)
5、圆形反旋向螺母(9)5, round reverse rotation nut (9)
6、透孔式反旋向螺母(9)6, through-hole reverse rotation nut (9)
7、封孔式反旋向螺母(9)7, sealed reverse rotation nut (9)
每一种反旋向螺母(9)又可分成不同的外形及结构:Each of the counter-rotating nuts (9) can be divided into different shapes and structures:
焊接式反旋向螺母(9)可分为透孔式、封孔式、大六角、小六角和圆形,另外还有锁紧螺母(5)、平垫(6)或“碗型”垫片(10)和紧固螺母(7)焊接的“3合1”结构;锁紧螺母(5)和平垫(6)或“碗型”垫片(10)做成一体后,和紧固螺母(7)焊接的“2合1”结构,“2合1”结构还包括紧固螺母(7)和平垫(6)或“碗型”垫片(10)做成一体,和锁紧螺母(5)焊接的形式。Welded anti-rotation nut (9) can be divided into through-hole type, sealed type, large hexagon, small hexagon and round shape, in addition to lock nut (5), flat pad (6) or "bowl type" pad The "3 in 1" structure of the piece (10) and the fastening nut (7) is welded; the lock nut (5) and the pad (6) or the "bowl type" spacer (10) are integrally formed, and the fastening nut is (7) The "2 in 1" structure of the welding, the "2 in 1" structure also includes a fastening nut (7) and a flat pad (6) or a "bowl type" gasket (10), and a lock nut ( 5) The form of welding.
整体式反旋向螺母(9)可分为透孔式、封孔式、大六角、小六角和圆形。The integral reverse rotation nut (9) can be divided into a through hole type, a sealing type, a large hexagon, a small hexagon and a circular shape.
单外六角反旋向螺母(9)可分为透孔式、封孔式、焊接式、整体式、大六角和小六角。The single hex reverse rotation nut (9) can be divided into a through hole type, a sealing type, a welded type, an integral type, a large hex and a small hex.
双外六角反旋向螺母(9)可分为透孔式、封孔式、焊接式和整体式。The double hex reverse rotation nut (9) can be divided into a through hole type, a sealing type, a welded type and a unitary type.
圆形反旋向螺母(9)可分为透孔式、封孔式、焊接式和整体式。The circular counter-rotating nut (9) can be divided into a through-hole type, a sealing type, a welded type and a monolithic type.
透孔式反旋向螺母(9)可分为焊接式、整体式、大六角、小六角和圆形。Through-hole reverse-rotating nut (9) can be divided into welded, integral, large hexagon, small hexagon and round.
封孔式反旋向螺母(9)可分为焊接式、整体式、大六角、小六角和圆形。The sealed reverse rotation nut (9) can be divided into welded type, integral type, large hexagon, small hexagon and round shape.
单外六角反旋向螺母(9)也可为其他外多面角,统称为“单外多面角”反旋向螺母(9)。The single hex reverse rotation nut (9) can also be other outer polyhedral angles, collectively referred to as "single outer polyhedral angle" reverse rotation nut (9).
双外六角反旋向螺母(9)也可为其他外多面角,统称为“双外多面角”反旋向螺母(9)。The double hex reverse rotation nut (9) can also be other outer polyhedral angles, collectively referred to as "double outer polygon angle" reverse rotation nut (9).
当实体螺栓变成紧固螺栓(3)和锁紧螺栓(4)使用后,由于锁紧螺栓(4)和紧固螺栓(3)主要依靠反旋向螺纹的“互锁”作用进行防松,在“互锁”和预紧力的双重作用下不可能回转松动,预紧力的主要作用变为“联接”,克服了有些现用螺栓单纯依靠增加预紧力进行防松的不足,锁紧螺栓(4)和紧固螺栓(3)可不再需要太大的预紧力;另外根据背景技术中“当螺栓轴向预紧力由0.25σs增加到0.45σs时,防松效果提高13.2倍”,得出“当螺栓 轴向预紧力由0.25σs增加到0.4σs时,防松效果提高10倍左右”,因此不论是高强度螺栓还是普通螺栓,若紧固螺栓(3)和锁紧螺栓(4)的预紧力控制在0.4σs,能提高使用寿命和保证最大强度(在承受冲击载荷时),加上反旋向螺纹“互锁”的双重作用,能够满足预紧及防松要求。在特殊情况下,紧固螺栓(3)或锁紧螺栓(4)的预紧力会低于0.4σs,由于紧固螺栓(3)和锁紧螺栓(4)的总预紧力等于二者的预紧力之和,总预紧力相当于作用在实体螺栓上的预紧力,若实体螺栓预紧力不小于0.4σs,也能满足预紧及防松要求。When the solid bolt becomes the fastening bolt (3) and the locking bolt (4), the locking bolt (4) and the fastening bolt (3) mainly rely on the "interlocking" action of the reverse rotation thread to prevent loosening. Under the double action of "interlocking" and pre-tightening force, it is impossible to loosen the loosening. The main role of the pre-tightening force becomes "joining", which overcomes the shortage of some existing bolts simply relying on increasing the pre-tightening force to prevent loosening. The tightening bolt (4) and the fastening bolt (3) can no longer require too much pre-tightening force; in addition, according to the background art, "the anti-loose effect is increased by 13.2 times when the axial pre-tightening force of the bolt is increased from 0.25 σs to 0.45 σs. ", get "when bolt When the axial pre-tightening force is increased from 0.25 σs to 0.4 σs, the anti-loose effect is increased by about 10 times, so whether it is a high-strength bolt or a normal bolt, if the fastening bolt (3) and the locking bolt (4) are pre-tightened The force is controlled at 0.4σs, which can improve the service life and ensure the maximum strength (when subjected to impact load), and the double function of the anti-rotation thread “interlock” can meet the pre-tightening and anti-loose requirements. In special cases, The pre-tightening force of the fastening bolt (3) or the locking bolt (4) will be lower than 0.4σs, since the total pre-tightening force of the fastening bolt (3) and the locking bolt (4) is equal to the pre-tightening force of the two. And, the total pre-tightening force is equivalent to the pre-tightening force acting on the solid bolt. If the pre-tightening force of the solid bolt is not less than 0.4σs, the pre-tightening and anti-loose requirements can also be met.
锁紧螺栓(4)和紧固螺栓(3)直径的选择以及预紧力的分配计算:The selection of the diameter of the locking bolt (4) and the fastening bolt (3) and the calculation of the preload force distribution:
第1种计算方法.根据背景技术中“双螺母防松结构受力以P1=0.2P,P2=0.8P较为合适”计算选择锁紧螺栓(4)的直径。The first calculation method. According to the background art, "the double nut lock structure is subjected to force P1 = 0.2P, P2 = 0.8P is suitable" to calculate the diameter of the lock bolt (4).
以图10中联接件使用8.8级M30×2螺纹联接为例,实体螺栓直径D=30mm,螺杆有效拉伸长度L=65mm(等于两联接件厚度之和),螺母以1450Nm力矩拧紧,实体螺栓预紧力P=269kN时,螺栓弹性伸长量ΔL=0.118mm,螺栓应力σ=381Mpa,屈服强度σs=640Mpa,σ/σs=0.6(计算过程见背景技术“螺栓伸长量计算举例”)。实体螺栓变成紧固螺栓(3)以及锁紧螺栓(4)后和反旋向螺母(9)一起对联接件进行紧固,紧固螺栓(3)的直径(外径)、材质、加工工艺、弹性模量、螺纹以及有效拉伸长度和实体螺栓相同。Take the 8.8 grade M30×2 threaded joint as the example in Figure 10, the solid bolt diameter D=30mm, the effective tensile length of the screw L=65mm (equal to the sum of the thickness of the two joints), the nut is tightened at 1450Nm torque, the solid bolt When the pre-tightening force P=269kN, the bolt elastic elongation ΔL=0.118mm, the bolt stress σ=381Mpa, the yield strength σs=640Mpa, σ/σs=0.6 (for the calculation process, see the background technology “Example of calculation of bolt elongation”) . After the solid bolt becomes the fastening bolt (3) and the locking bolt (4), the coupling member is fastened together with the reverse rotation nut (9). The diameter (outer diameter), material, and processing of the fastening bolt (3) The process, modulus of elasticity, thread and effective stretch length are the same as for solid bolts.
锁紧螺栓(4)的预紧力F1=P1=0.2P,紧固螺栓(3)的预紧力F2=P2=0.8P,紧固螺栓(3)和锁紧螺栓(4)的总预紧力F=F1+F2=0.2P+0.8P=P。The pre-tightening force of the locking bolt (4) F1=P1=0.2P, the pre-tightening force of the fastening bolt (3) F2=P2=0.8P, the total pre-tightening of the fastening bolt (3) and the locking bolt (4) Tight force F = F1 + F2 = 0.2P + 0.8P = P.
反旋向螺母(9)紧固螺纹的长度为25.6mm(取1型M30×2六角螺母厚度Mmax=25.6mm,也可取其他数值),锁紧螺纹和紧固螺纹之间的内侧净距离为10.7mm(取M24×2六角盖形螺母G1max第一系列值10.7mm,也可取第二系列值7.3mm或其他合适数值),紧固螺栓(3)的头部高度取公称高度K=18.7mm,所以锁紧螺栓(4)的有效拉伸长度L1=120mm(L1=65+25.6+10.7+18.7=120mm)。紧固螺栓(3)的有效拉伸长度L2=L=65mm。The length of the anti-rotation nut (9) fastening thread is 25.6mm (take the type M30 × 2 hex nut thickness Mmax = 25.6mm, other values can also be taken), the inner distance between the locking thread and the fastening thread is 10.7mm (take M24×2 hexagonal cap nut G1max first series value 10.7mm, can also take the second series value 7.3mm or other suitable value), the height of the head of the fastening bolt (3) takes the nominal height K=18.7mm Therefore, the effective tensile length L1 of the locking bolt (4) is 120 mm (L1 = 65 + 25.6 + 10.7 + 18.7 = 120 mm). The effective tensile length L2 of the fastening bolt (3) is L=65 mm.
若锁紧螺栓(4)的材质、加工工艺、弹性模量、应力等和实体螺栓相同,只是锁紧螺栓(4)有效拉伸长度L1和实体螺栓相比增加到120mm,故其弹性伸长量ΔL1应按正比例增加到0.218mm(ΔL1=ΔL×120/L=0.118×120/65=0.218mm)。If the material, processing technique, elastic modulus, stress, etc. of the locking bolt (4) are the same as the solid bolt, only the effective tensile length L1 of the locking bolt (4) is increased to 120 mm compared with the solid bolt, so its elastic elongation The amount ΔL1 should be increased in proportion to 0.218 mm (ΔL1 = ΔL × 120 / L = 0.118 × 120 / 65 = 0.218 mm).
若锁紧螺栓(4)预紧力F1=P1=0.2P=0.2×269=53.8kN,锁紧螺栓(4)的截面积S1为:If the pre-tightening force of the locking bolt (4) F1=P1=0.2P=0.2×269=53.8kN, the sectional area S1 of the locking bolt (4) is:
S1=F1×L1/(E×ΔL1)=53.8×103×120×10-3/(210×109×0.218×10-3)=141.0mm2 S1=F1×L1/(E×ΔL1)=53.8×10 3 ×120×10 -3 /(210×10 9 ×0.218×10 -3 )=141.0mm 2
锁紧螺栓(4)的直径d为:The diameter d of the locking bolt (4) is:
d=(4×S1/3.14)1/2=(4×141.0/3.14)1/2=13.4mmd=(4×S1/3.14) 1/2 =(4×141.0/3.14) 1/2 =13.4mm
取d=14mm,选择8.8级M14螺栓作为锁紧螺栓(4),锁紧螺栓(4)的截面积S1为:Take d=14mm, select 8.8 M14 bolt as the locking bolt (4), and the sectional area S1 of the locking bolt (4) is:
S1=3.14×d2/4=3.14×142×10-6/4=153.9mm2 S1=3.14×d 2 /4=3.14×14 2 ×10 -6 /4=153.9mm 2
实体螺栓的截面积S为:The cross-sectional area S of the solid bolt is:
S=3.14×D2/4=3.14×302×10-6/4=706.5mm2 S=3.14×D 2 /4=3.14×30 2 ×10 -6 /4=706.5mm 2
因锁紧螺栓(4)直径和紧固螺孔(3)杆体中心孔的内径相差很小,间隙可忽略不计,所以8.8级紧固螺栓(3)的截面积S2为:Since the diameter of the locking bolt (4) and the inner diameter of the central hole of the fastening screw hole (3) are small, the clearance is negligible, so the sectional area S2 of the 8.8-stage fastening bolt (3) is:
S2=S-S1=706.5-153.9=552.6mm2 S2=S-S1=706.5-153.9=552.6mm 2
紧固螺栓(3)和锁紧螺栓(4)在预紧力作用下,弹性伸长量一般不会相同,但在承担 工作载荷时,弹性伸长量相同。最佳情况是:紧固螺栓(3)和锁紧螺栓(4)在预紧力以及最大工作载荷的作用下共同接近或到达屈服强度,达到抵抗载荷的最大承载能力(抗拉能力),即“要求紧固螺栓(3)和锁紧螺栓(4)从预紧力开始加载到屈服强度时的弹性伸长量相同”,简称为“弹性伸长量相同的要求”。The tightening bolt (3) and the locking bolt (4) under the preload force, the elastic elongation is generally not the same, but in the bear The elastic elongation is the same at the working load. The best case is: the fastening bolt (3) and the locking bolt (4) jointly approach or reach the yield strength under the action of the preload force and the maximum working load to reach the maximum load carrying capacity (stretch resistance) against the load, ie "The tightening bolts (3) and the locking bolts (4) are required to have the same amount of elastic elongation when they are loaded from the preload force to the yield strength", which is simply referred to as "the same requirement for the elastic elongation."
计算锁紧螺栓(4)和紧固螺栓(3)的预紧力和螺栓最大承载能力:Calculate the preload of the locking bolt (4) and the fastening bolt (3) and the maximum load capacity of the bolt:
根据背景技术中“高强度螺栓连接必须采用较大的预紧力,一般预紧力应为该螺栓材料屈服强度的70%~81.2%”,因此高强度螺栓预紧力可取0.8σs。参考螺母(螺栓)转角控制预紧力的误差大约在±15%,考虑预紧力操作误差的影响,防止预紧力高于0.8σs,故预紧力取0.68σs(0.8×0.85=0.68)。若预紧力达到上限115%,则实际预紧力为0.78σs(0.68×1.15=0.78<0.8),符合背景技术中“采用螺栓的预紧力小于螺栓的材料屈服极限的80%,并尽量取较高值”的要求。According to the background art, "the high-strength bolt connection must adopt a large pre-tightening force, and the general pre-tightening force should be 70% to 81.2% of the yield strength of the bolt material", so the high-strength bolt pre-tightening force can take 0.8σs. The error of the pre-tightening force of the reference nut (bolt) rotation angle is about ±15%. Considering the influence of the pre-tightening operation error, the pre-tightening force is prevented from being higher than 0.8σs, so the pre-tightening force is 0.68σs (0.8×0.85=0.68). . If the pre-tightening force reaches the upper limit of 115%, the actual pre-tightening force is 0.78σs (0.68×1.15=0.78<0.8), which is consistent with the background art “the pre-tightening force of the bolt is less than 80% of the yield limit of the bolt material, and try to Take a higher value" requirement.
1.1若锁紧螺栓(4)预紧力F1取0.68σs(即预紧应力σ1=0.68σs),根据“弹性伸长量相同的要求”,计算上述“以图10中联接件使用8.8级M30×2螺纹联接为例”(第1种计算方法相关内容)紧固螺栓(3)预紧力F2和螺栓最大承载能力。1.1 If the pre-tightening force F1 of the locking bolt (4) is 0.68σs (that is, the pre-tightening stress σ1=0.68σs), according to the “requirement of the same elastic elongation”, the above-mentioned “using the 8.8 grade M30 of the coupling in Fig. 10 is calculated. × 2 threaded joint as an example" (related to the calculation method of the first type) fastening bolt (3) preload force F2 and bolt maximum load capacity.
锁紧螺栓(4)从零加载到屈服强度时弹性伸长量为ΔL1q,从零加载到预紧力F1时弹性伸长量为ΔL1,从预紧力F1开始加载到屈服强度时弹性伸长量为ΔL1z,因此ΔL1z=ΔL1q-ΔL1。When the locking bolt (4) is loaded from zero to the yield strength, the elastic elongation is ΔL1q, and when it is loaded from zero to the pre-tightening force F1, the elastic elongation is ΔL1, and the elastic elongation is from the preload force F1 to the yield strength. The amount is ΔL1z, so ΔL1z = ΔL1q - ΔL1.
锁紧螺栓(4)的预紧力F1为:The preload force F1 of the locking bolt (4) is:
F1=σ1×S1=0.68×σs×3.14×d2/4=0.68×640×106×3.14×(14×10-3)2/4F1=σ1×S1=0.68×σs×3.14×d 2 /4=0.68×640×10 6 ×3.14×(14×10 -3 ) 2 /4
=66960N≈67KN=66960N≈67KN
锁紧螺栓(4)从零加载到屈服强度时的拉力F1q为:The pulling force F1q when the locking bolt (4) is loaded from zero to the yield strength is:
F1q=σs×S1=σs×3.14×d2/4=640×106×3.14×142×10-6/4=98470N≈98.5KNF1q=σs×S1=σs×3.14×d 2 /4=640×10 6 ×3.14×14 2 ×10 -6 /4=98470N≈98.5KN
锁紧螺栓(4)从零加载到屈服强度时,弹性伸长量ΔL1q为:When the locking bolt (4) is loaded from zero to the yield strength, the elastic elongation ΔL1q is:
ΔL1q=F1q×L1/(E×S1)=σs×L1/E=640×106×120×10-3/(210×109)=0.366mmΔL1q=F1q×L1/(E×S1)=σs×L1/E=640×10 6 ×120×10 -3 /(210×10 9 )=0.366mm
锁紧螺栓(4)从零加载到预紧力F1时,弹性伸长量ΔL1为:When the locking bolt (4) is loaded from zero to the preload force F1, the elastic elongation ΔL1 is:
ΔL1=F1×L1/(E×S1)=σ1×L1/E=0.68×σs×L1/EΔL1=F1×L1/(E×S1)=σ1×L1/E=0.68×σs×L1/E
=0.68×640×103×120×10-3/(210×109)=0.249mm=0.68×640×10 3 ×120×10 -3 /(210×10 9 )=0.249mm
锁紧螺栓(4)从预紧力F1开始加载到屈服强度时,弹性伸长量ΔL1z为:When the locking bolt (4) is loaded from the preload force F1 to the yield strength, the elastic elongation ΔL1z is:
ΔL1z=ΔL2z=ΔL1q-ΔL1=0.366-0.249=0.117mmΔL1z=ΔL2z=ΔL1q-ΔL1=0.366-0.249=0.117mm
紧固螺栓(3)预紧力的确定:Determination of the pre-tightening force of the fastening bolt (3):
紧固螺栓(3)从零加载到屈服强度时弹性伸长量为ΔL2q,从预紧力开始加载到屈服强度时弹性伸长量为ΔL2z,根据“弹性伸长量相同的要求”,ΔL2z=ΔL1z;紧固螺栓(3)从零加载到预紧力时弹性伸长量为ΔL2,因为ΔL2=ΔL2q-ΔL2z=ΔL2q-ΔL1z,故从零加载到ΔL2所需的拉力即为紧固螺栓(3)的预紧力F2。When the fastening bolt (3) is loaded from zero to the yield strength, the elastic elongation is ΔL2q, and the elastic elongation is ΔL2z from the preload to the yield strength. According to the requirement of the same elastic elongation, ΔL2z= ΔL1z; the elastic elongation of the fastening bolt (3) when loading from zero to the preload is ΔL2, because ΔL2 = ΔL2q - ΔL2z = ΔL2q - ΔL1z, so the pulling force required to load from zero to ΔL2 is the fastening bolt ( 3) Preload force F2.
紧固螺栓(3)从零加载到屈服强度时的拉力F2q为:The tension F2q when the fastening bolt (3) is loaded from zero to the yield strength is:
F2q=σs×S2=σs×(3.14×D2/4-3.14×d2/4)F2q=σs×S2=σs×(3.14×D 2 /4-3.14×d 2 /4)
=640×106×3.14×[(30×10-3)2/4-(14×10-3)2/4]=353689N≈353.7KN =640×10 6 ×3.14×[(30×10 -3 ) 2 /4-(14×10 -3 ) 2 /4]=353689N≈353.7KN
紧固螺栓(3)从零加载到屈服强度时,弹性伸长量ΔL2q为:When the fastening bolt (3) is loaded from zero to the yield strength, the elastic elongation ΔL2q is:
ΔL2q=F2q×L2/(E×S2)=σs×L2/E=640×106×65×10-3/(210×109)=0.198mmΔL2q=F2q×L2/(E×S2)=σs×L2/E=640×10 6 ×65×10 -3 /(210×10 9 )=0.198mm
根据“弹性伸长量相同的要求”,紧固螺栓(3)从零加载到预紧力F2时弹性伸长量ΔL2为:According to the "requirement of the same elastic elongation", the elastic elongation ΔL2 when the fastening bolt (3) is loaded from zero to the preload force F2 is:
ΔL2=ΔL2q-ΔL1z=0.198-0.117=0.081mmΔL2=ΔL2q-ΔL1z=0.198-0.117=0.081mm
紧固螺栓(3)从零加载到ΔL2=0.081mm时所需的拉力即预紧力F2为:The tension required to tighten the bolt (3) from zero to ΔL2=0.081mm, ie the preload force F2 is:
F2=ΔL2×E×S2/L2=ΔL2×E×3.14×[(D×10-3/2)2-(d×10-3/2)2]/L2F2=ΔL2×E×S2/L2=ΔL2×E×3.14×[(D×10 -3 /2) 2 -(d×10 -3 /2) 2 ]/L2
=0.081×10-3×210×109×3.14×[(30×10-3/2)2-(14×10-3/2)2]/(65×10-3)=0.081×10 -3 ×210×10 9 ×3.14×[(30×10 -3 /2) 2 -(14×10 -3 /2) 2 ]/(65×10 -3 )
=144621N≈144.6KN=144621N≈144.6KN
紧固螺栓(3)在预紧力为F2时的应力σ2(即预紧应力)为:The stress σ2 (ie, the pre-tightening stress) of the fastening bolt (3) when the pre-tightening force is F2 is:
σ2=F2/S2=F2/(3.14×D2/4-3.14×d2/4)Σ2=F2/S2=F2/(3.14×D 2 /4-3.14×d 2 /4)
=144.6×103/(3.14×302×10-6/4-3.14×142×10-6/4)=262Mpa=144.6×10 3 /(3.14×30 2 ×10 -6 /4-3.14×14 2 ×10 -6 /4)=262Mpa
σ2/σs=262/640=0.41>0.4(符合要求)Σ2/σs=262/640=0.41>0.4 (in accordance with requirements)
锁紧螺栓(4)和紧固螺栓(3)的总预紧力F=F1+F2=67+144.6=211.6kN。The total preload of the locking bolt (4) and the fastening bolt (3) is F = F1 + F2 = 67 + 144.6 = 211.6 kN.
当8.8级M30×2实体螺栓预紧力P=F=211.6kN时,应力σ为:When the preload force of the 8.8 grade M30×2 solid bolt is P=F=211.6kN, the stress σ is:
σ=P/S=F/(3.14×D2/4)=211.6×103/(3.14×302×10-6/4)=300Mpaσ=P/S=F/(3.14×D 2 /4)=211.6×10 3 /(3.14×30 2 ×10 -6 /4)=300Mpa
σ/σs=300/640=0.47>0.4(符合要求)σ/σs=300/640=0.47>0.4 (in accordance with requirements)
当锁紧螺栓(4)的预紧力F1取0.68σs时,紧固螺栓(3)的预紧力F2为0.41σs,相当于8.8级M30×2实体螺栓预紧力为0.47σs,高于0.4σs,能满足预紧和防松要求。When the pre-tightening force F1 of the locking bolt (4) is 0.68σs, the pre-tightening force F2 of the fastening bolt (3) is 0.41σs, which is equivalent to the pre-tightening force of the 8.8-class M30×2 solid bolt being 0.47σs, which is higher than 0.4σs, can meet the requirements of pre-tightening and anti-loosening.
锁紧螺栓(4)和紧固螺栓(3)的最大承载能力为:The maximum load carrying capacity of the locking bolt (4) and the fastening bolt (3) is:
F1q+F2q=98.5+353.7=452.2KN≈450KNF1q+F2q=98.5+353.7=452.2KN≈450KN
当锁紧螺栓(4)的预紧力为0.68σs时,紧固螺栓(3)的预紧力为0.41σs,只是从理论计算上证明锁紧螺栓(4)和紧固螺栓(3)在工作载荷的作用下,同步到达屈服强度时弹性伸长量为0.117mm。螺栓联接时都有安全系数,在选型设计时一般不会达到屈服强度,更不会使螺栓过载。When the pre-tightening force of the locking bolt (4) is 0.68σs, the pre-tightening force of the fastening bolt (3) is 0.41σs, only the theoretical calculation proves that the locking bolt (4) and the fastening bolt (3) are Under the action of the working load, the elastic elongation when the proof reaches the yield strength is 0.117 mm. When the bolts are connected, there is a safety factor. In the selection design, the yield strength is generally not reached, and the bolts are not overloaded.
1.2考虑预紧力操作误差±15%的影响,若锁紧螺栓(4)和紧固螺栓(3)的预紧力都取上限115%,根据1.1相关计算结果,锁紧螺栓(4)预紧力F1为0.78σs(0.68×1.15=0.78),即预紧应力σ1=0.78σs;紧固螺栓(3)预紧力F2为0.47σs(0.41×1.15=0.47),即预紧应力σ2=0.47σs,计算螺栓的总预紧力F和最大承载能力。1.2 Considering the influence of pre-tightening operation error ±15%, if the pre-tightening force of the locking bolt (4) and the fastening bolt (3) takes the upper limit of 115%, according to the relevant calculation result of 1.1, the locking bolt (4) is pre- The tightening force F1 is 0.78σs (0.68×1.15=0.78), that is, the pre-tightening stress σ1=0.78σs; the pre-tightening force F2 of the fastening bolt (3) is 0.47σs (0.41×1.15=0.47), that is, the pre-tightening stress σ2= 0.47σs, calculate the total preload force F and maximum load capacity of the bolt.
锁紧螺栓(4)的预紧力F1为:The preload force F1 of the locking bolt (4) is:
F1=σ1×S1=0.78×σs×3.14×d2/4=0.78×640×106×3.14×(14×10-3)2/4F1=σ1×S1=0.78×σs×3.14×d 2 /4=0.78×640×10 6 ×3.14×(14×10 -3 ) 2 /4
=76807N≈76.8KN=76807N≈76.8KN
紧固螺栓(3)的预紧力F2为:The preload force F2 of the fastening bolt (3) is:
F2=σ2×S2=0.47×σs×3.14×[(D×10-3/2)2-(d×10-3/2)2]F2=σ2×S2=0.47×σs×3.14×[(D×10 -3 /2) 2 -(d×10 -3 /2) 2 ]
=0.47×640×3.14×[(30×10-3/2)2-(14×10-3/2)2]=166234N≈166.2KN=0.47×640×3.14×[(30×10 -3 /2) 2 -(14×10 -3 /2) 2 ]=166234N≈166.2KN
锁紧螺栓(4)和紧固螺栓(3)的总预紧力F=F1+F2=76.8+166.2=243kN。The total preload of the locking bolt (4) and the fastening bolt (3) is F = F1 + F2 = 76.8 + 166.2 = 243 kN.
若8.8级M30×2实体螺栓预紧力P=F=243kN,应力σ为: If the 8.8 grade M30×2 solid bolt pre-tightening force P=F=243kN, the stress σ is:
σ=P/S=F/(3.14×D2/4)=243×103/(3.14×302×10-6/4)=344Mpaσ=P/S=F/(3.14×D 2 /4)=243×10 3 /(3.14×30 2 ×10 -6 /4)=344Mpa
σ/σs=344/640=0.54>0.4(符合要求)σ/σs=344/640=0.54>0.4 (in accordance with requirements)
当锁紧螺栓(4)预紧力为0.78σs,紧固螺栓(3)预紧力为0.47σs时,相当于8.8级M30×2实体螺栓预紧力为0.54σs,高于0.4σs,能够满足防松要求。When the pre-tightening force of the locking bolt (4) is 0.78σs and the pre-tightening force of the fastening bolt (3) is 0.47σs, the pre-tightening force of the 8.8-class M30×2 solid bolt is 0.54σs, which is higher than 0.4σs. Meet the anti-loose requirements.
锁紧螺栓(4)从零加载到屈服强度时拉力F1q=98.5KN:When the locking bolt (4) is loaded from zero to the yield strength, the pulling force F1q=98.5KN:
F1q=σs×S1=98470N≈98.5KN(计算过程见1.1计算方法)F1q=σs×S1=98470N≈98.5KN (for the calculation process, see 1.1 Calculation Method)
锁紧螺栓(4)从零加载到屈服强度时,弹性伸长量ΔL1q=0.366mm:When the locking bolt (4) is loaded from zero to the yield strength, the elastic elongation ΔL1q=0.366mm:
ΔL1q=F1q×L1/(E×S1)=0.366mm(计算过程见1.1计算方法)ΔL1q=F1q×L1/(E×S1)=0.366mm (for the calculation process, see 1.1 Calculation Method)
锁紧螺栓(4)从零加载到预紧力F1时,弹性伸长量ΔL1为:When the locking bolt (4) is loaded from zero to the preload force F1, the elastic elongation ΔL1 is:
ΔL1=F1×L1/(E×S1)=σ1×L1/E=0.78×σs×L1/EΔL1=F1×L1/(E×S1)=σ1×L1/E=0.78×σs×L1/E
=0.78×640×103×120×10-3/(210×109)=0.285mm=0.78×640×10 3 ×120×10 -3 /(210×10 9 )=0.285mm
锁紧螺栓(4)从预紧力F1开始加载到屈服强度时,弹性伸长量ΔL1z为:When the locking bolt (4) is loaded from the preload force F1 to the yield strength, the elastic elongation ΔL1z is:
ΔL1z=ΔL2z=ΔL1q-ΔL1=0.366-0.285=0.081mmΔL1z=ΔL2z=ΔL1q-ΔL1=0.366-0.285=0.081mm
紧固螺栓(3)从零加载到屈服强度时,弹性伸长量ΔL2q=0.198mm:When the fastening bolt (3) is loaded from zero to the yield strength, the elastic elongation ΔL2q=0.198mm:
ΔL2q=F2q×L2/(E×S2)=0.198mm(计算过程见1.1计算方法)ΔL2q=F2q×L2/(E×S2)=0.198mm (for the calculation process, see 1.1 Calculation Method)
紧固螺栓(3)从零加载到预紧力F2时,弹性伸长量ΔL2为:When the fastening bolt (3) is loaded from zero to the preload force F2, the elastic elongation ΔL2 is:
ΔL2=F2×L2/(E×S2)=σ2×L2/E=0.47×σs×L2/EΔL2=F2×L2/(E×S2)=σ2×L2/E=0.47×σs×L2/E
=0.47×640×103×65×10-3/(210×109)=0.093mm=0.47×640×10 3 ×65×10 -3 /(210×10 9 )=0.093mm
紧固螺栓(3)从预紧力F2开始加载到屈服强度时,弹性伸长量ΔL2z为:When the fastening bolt (3) is loaded from the preload force F2 to the yield strength, the elastic elongation ΔL2z is:
ΔL2z=ΔL2q-ΔL2=0.198-0.093=0.105mm>ΔL1z=0.081mmΔL2z=ΔL2q-ΔL2=0.198-0.093=0.105mm>ΔL1z=0.081mm
说明锁紧螺栓(4)比紧固螺栓(3)提前达到屈服强度,二者同步增加的弹性伸长量为ΔL1z=0.081mm,紧固螺栓(3)从ΔL2=0.093mm开始与锁紧螺栓(4)同步增加ΔL1z=0.081mm时所需的拉力Fj为:It is indicated that the locking bolt (4) reaches the yield strength ahead of the fastening bolt (3), and the elastic elongation of the two increases synchronously is ΔL1z=0.081mm, and the fastening bolt (3) starts with ΔL2=0.093mm and the locking bolt (4) The required pulling force Fj when synchronizing the increase of ΔL1z=0.081mm is:
Fj=(ΔL2+ΔL1z)×E×S2/L2=(ΔL2+ΔL1z)×E×3.14×[(D×10-3/2)2-(d×10-3/22)]/L2Fj=(ΔL2+ΔL1z)×E×S2/L2=(ΔL2+ΔL1z)×E×3.14×[(D×10 -3 /2) 2 -(d×10 -3 /2 2 )]/L2
=(0.093+0.081)×210×109×3.14×[(30×10-3/2)2-(14×10-3/2)2]/(65×10-3)= (0.093 + 0.081) × 210 × 10 9 × 3.14 × [(30 × 10 -3 /2) 2 - (14 × 10 -3 /2) 2 ] / (65 × 10 -3 )
=310669N≈310.7KN=310669N≈310.7KN
紧固螺栓(3)达到拉力Fj即弹性伸长量为ΔL2+ΔL1z=0.093+0.081=0.174mm时(尚未达到ΔL2q=0.198mm),锁紧螺栓(4)已到达屈服强度(ΔL1q已达到0.366mm)。When the tightening bolt (3) reaches the tensile force Fj, that is, the elastic elongation is ΔL2+ΔL1z=0.093+0.081=0.174mm (the ΔL2q=0.198mm has not been reached yet), the locking bolt (4) has reached the yield strength (ΔL1q has reached 0.366) Mm).
锁紧螺栓(4)在到达屈服强度时和紧固螺栓(3)一起达到最大承载能力,其值为:The locking bolt (4) reaches the maximum load carrying capacity together with the fastening bolt (3) when it reaches the yield strength, and its value is:
F1q+Fj=98.5+310.7=409.2KN≈410KNF1q+Fj=98.5+310.7=409.2KN≈410KN
1.3考虑预紧力操作误差±15%的影响,若锁紧螺栓(4)和紧固螺栓(3)的预紧力都取下限85%,根据1.1相关计算结果,锁紧螺栓(4)预紧力F1为0.58σs(0.68×0.85=0.58),即预紧应力σ1=0.58σs;紧固螺栓(3)预紧力F2为0.35σs(0.41×0.85=0.35),即预紧应力σ2=0.35σs,计算螺栓的总预紧力F和最大承载能力。1.3 Consider the influence of the pre-tightening operation error ±15%. If the pre-tightening force of the locking bolt (4) and the fastening bolt (3) is 85%, the locking bolt (4) is pre-determined according to the relevant calculation result of 1.1. The tightening force F1 is 0.58σs (0.68×0.85=0.58), that is, the pre-tightening stress σ1=0.58σs; the tightening force of the fastening bolt (3) F2 is 0.35σs (0.41×0.85=0.35), that is, the pre-tightening stress σ2= 0.35σs, calculate the total preload force F and maximum load capacity of the bolt.
锁紧螺栓(4)的预紧力F1为:The preload force F1 of the locking bolt (4) is:
F1=σ1×S1=0.58×σs×3.14×d2/4=0.58×640×106×3.14×(14×10-3)2/4F1=σ1×S1=0.58×σs×3.14×d 2 /4=0.58×640×10 6 ×3.14×(14×10 -3 ) 2 /4
=57113N≈57.1KN =57113N≈57.1KN
紧固螺栓(3)的预紧力F2为:The preload force F2 of the fastening bolt (3) is:
F2=σ2×S2=0.35×σs×3.14×[(D×10-3/2)2-(d×10-3/2)2]F2 = σ2 × S2 = 0.35 × σs × 3.14 × [(D × 10 -3 /2) 2 - (d × 10 -3 /2) 2 ]
=0.35×640×3.14×[(30×10-3/2)2-(14×10-3/2)2]=123791N≈123.8KN=0.35×640×3.14×[(30×10 -3 /2) 2 -(14×10 -3 /2) 2 ]=123791N≈123.8KN
锁紧螺栓(4)和紧固螺栓(3)的总预紧力F=F1+F2=57.1+123.8=180.9kN。The total preload of the locking bolt (4) and the fastening bolt (3) is F = F1 + F2 = 57.1 + 123.8 = 180.9 kN.
当8.8级M30×2实体螺栓预紧力P=F=180.9kN时,应力σ为:When the preload force of the 8.8 grade M30×2 solid bolt is P=F=180.9kN, the stress σ is:
σ=P/S=F/(3.14×D2/4)=180.9×103/(3.14×302×10-6/4)=256Mpaσ=P/S=F/(3.14×D 2 /4)=180.9×10 3 /(3.14×30 2 ×10 -6 /4)=256Mpa
σ/σs=256/640=0.4(符合要求)σ/σs=256/640=0.4 (in accordance with requirements)
在锁紧螺栓(4)预紧力为0.58σs,紧固螺栓(3)预紧力为0.35σs时,相当于8.8级M30×2实体螺栓预紧力为0.4σs,可用于一些要求适当降低预紧力的场合,能满足防松要求。When the pre-tightening force of the locking bolt (4) is 0.58σs and the pre-tightening force of the fastening bolt (3) is 0.35σs, the pre-tightening force of the 8.8-class M30×2 solid bolt is 0.4σs, which can be used for some requirements to be appropriately reduced. In the case of pre-tightening, the requirements for anti-loosening can be met.
锁紧螺栓(4)从零加载到屈服强度时的拉力F1q=98.5KN:The tension F1q=98.5KN when the locking bolt (4) is loaded from zero to the yield strength:
F1q=σs×S1=98470N≈98.5KN(计算过程见1.1计算方法)F1q=σs×S1=98470N≈98.5KN (for the calculation process, see 1.1 Calculation Method)
锁紧螺栓(4)从零加载到屈服强度时,弹性伸长量ΔL1q=0.366mm:When the locking bolt (4) is loaded from zero to the yield strength, the elastic elongation ΔL1q=0.366mm:
ΔL1q=F1q×L1/(E×S1)=0.366mm(计算过程见1.1计算方法)ΔL1q=F1q×L1/(E×S1)=0.366mm (for the calculation process, see 1.1 Calculation Method)
锁紧螺栓(4)从零加载到预紧力F1时,弹性伸长量ΔL1为:When the locking bolt (4) is loaded from zero to the preload force F1, the elastic elongation ΔL1 is:
ΔL1=F1×L1/(E×S1)=σ1×L1/E=0.58×σs×L1/EΔL1=F1×L1/(E×S1)=σ1×L1/E=0.58×σs×L1/E
=0.58×640×103×120×10-3/(210×109)=0.212mm=0.58×640×10 3 ×120×10 -3 /(210×10 9 )=0.212mm
锁紧螺栓(4)从预紧力F1开始加载到屈服强度时,弹性伸长量ΔL1z为:When the locking bolt (4) is loaded from the preload force F1 to the yield strength, the elastic elongation ΔL1z is:
ΔL1z=ΔL2z=ΔL1q-ΔL1=0.366-0.212=0.154mmΔL1z=ΔL2z=ΔL1q-ΔL1=0.366-0.212=0.154mm
紧固螺栓(3)从零加载到屈服强度时,弹性伸长量ΔL2q=0.198mm:When the fastening bolt (3) is loaded from zero to the yield strength, the elastic elongation ΔL2q=0.198mm:
ΔL2q=F2q×L2/(E×S2)=0.198mm(计算过程见1.1计算方法)ΔL2q=F2q×L2/(E×S2)=0.198mm (for the calculation process, see 1.1 Calculation Method)
紧固螺栓(3)从零加载到预紧力F2时,弹性伸长量ΔL2为:When the fastening bolt (3) is loaded from zero to the preload force F2, the elastic elongation ΔL2 is:
ΔL2=F2×L2/(E×S2)=σ2×L2/E=0.35×σs×L2/EΔL2=F2×L2/(E×S2)=σ2×L2/E=0.35×σs×L2/E
=0.35×640×103×65×10-3/(210×109)=0.069mm=0.35×640×10 3 ×65×10 -3 /(210×10 9 )=0.069mm
紧固螺栓(3)从预紧力F2开始加载到屈服强度时,弹性伸长量ΔL2z为:When the fastening bolt (3) is loaded from the preload force F2 to the yield strength, the elastic elongation ΔL2z is:
ΔL2z=ΔL2q-ΔL2=0.198-0.069=0.129mm<ΔL1z=0.154mmΔL2z=ΔL2q-ΔL2=0.198-0.069=0.129mm<ΔL1z=0.154mm
说明紧固螺栓(3)比锁紧螺栓(4)提前达到屈服强度,二者同步增加的弹性伸长量为ΔL2z=0.129mm,锁紧螺栓(4)从ΔL1=0.212mm开始与紧固螺栓(3)同步增加ΔL2z=0.129mm时所需的拉力Fs为:It is indicated that the fastening bolt (3) reaches the yield strength ahead of the locking bolt (4), and the elastic elongation of the two increases synchronously is ΔL2z=0.129mm, and the locking bolt (4) starts from ΔL1=0.212mm and the fastening bolt (3) The required pulling force Fs when synchronously increasing ΔL2z=0.129mm is:
Fs=(ΔL1+ΔL2z)×E×S1/L1=(ΔL1+ΔL2z)×E×3.14×(d×10-3/2)2/L1Fs=(ΔL1+ΔL2z)×E×S1/L1=(ΔL1+ΔL2z)×E×3.14×(d×10 −3 /2) 2 /L1
=(0.212+0.129)×210×109×3.14×(14×10-3/2)2/(120×10-3)=(0.212+0.129)×210×10 9 ×3.14×(14×10 -3 /2) 2 /(120×10 -3 )
=91816N≈91.8KN=91816N≈91.8KN
锁紧螺栓(4)达到拉力Fs即弹性伸长量为ΔL1+ΔL2z=0.212+0.129=0.341mm时(尚未达到ΔL1q=0.366mm),紧固螺栓(3)已到达屈服强度(ΔL2q已达到0.198mm)。When the tightening bolt (4) reaches the tensile force Fs, that is, the elastic elongation is ΔL1+ΔL2z=0.212+0.129=0.341mm (the ΔL1q=0.366mm has not been reached yet), the tightening bolt (3) has reached the yield strength (ΔL2q has reached 0.198) Mm).
紧固螺栓(3)在到达屈服强度时和锁紧螺栓(4)一起达到最大承载能力,其值为:The fastening bolt (3) reaches the maximum load carrying capacity together with the locking bolt (4) when it reaches the yield strength, and its value is:
F2q+Fs=353.7+91.8=445.5KN≈450KNF2q+Fs=353.7+91.8=445.5KN≈450KN
1.4若锁紧螺栓(4)预紧力F1取0.68σs(即预紧应力σ1=0.68σs),不采用“弹性 伸长量相同的要求”的计算方法,紧固螺栓(3)预紧力F2直接取实体螺栓剩余的预紧力为P-F1,计算螺栓的最大承载能力,此方法称为“剩余预紧力”计算方法。1.4 If the pre-tightening force F1 of the locking bolt (4) is 0.68σs (that is, the pre-tightening stress σ1=0.68σs), no “elasticity” is adopted. The calculation method of the same elongation requirement, the tightening bolt (3) pre-tightening force F2 directly takes the remaining pre-tightening force of the solid bolt as P-F1, and calculates the maximum bearing capacity of the bolt. This method is called “remaining preloading”. Force" calculation method.
采用“剩余预紧力”计算方法计算上述“以图10中联接件使用8.8级M30×2螺纹联接为例”(第1种计算方法相关内容)的螺栓最大承载能力。The "residual preload force" calculation method is used to calculate the maximum load capacity of the bolts described above in the example of the joint using the 8.8 grade M30×2 threaded joint in Fig. 10 (related to the first calculation method).
当锁紧螺栓(4)的预紧力取0.68σs时F1=67KN:When the pre-tightening force of the locking bolt (4) is 0.68σs, F1=67KN:
F1=σ1×S1=66960N≈67KN(计算过程见1.1计算方法)F1=σ1×S1=66960N≈67KN (for the calculation process, see 1.1 Calculation Method)
锁紧螺栓(4)从零加载到屈服强度时的拉力F1q=98.5KN:The tension F1q=98.5KN when the locking bolt (4) is loaded from zero to the yield strength:
F1q=σs×S1=98470N≈98.5KN(计算过程见1.1计算方法)F1q=σs×S1=98470N≈98.5KN (for the calculation process, see 1.1 Calculation Method)
锁紧螺栓(4)从零加载到屈服强度时,弹性伸长量ΔL1q=0.366mm:When the locking bolt (4) is loaded from zero to the yield strength, the elastic elongation ΔL1q=0.366mm:
ΔL1q=F1q×L1/(E×S1)=0.366mm(计算过程见1.1计算方法)ΔL1q=F1q×L1/(E×S1)=0.366mm (for the calculation process, see 1.1 Calculation Method)
锁紧螺栓(4)从零加载到预紧力F1时,弹性伸长量ΔL1=0.249mm:When the locking bolt (4) is loaded from zero to the preload force F1, the elastic elongation ΔL1=0.249mm:
ΔL1=F1×L1/(E×S1)=0.249mm(计算过程见1.1计算方法)ΔL1=F1×L1/(E×S1)=0.249mm (for the calculation process, see 1.1 Calculation Method)
锁紧螺栓(4)从预紧力F1开始加载到屈服强度时,弹性伸长量ΔL1z为:When the locking bolt (4) is loaded from the preload force F1 to the yield strength, the elastic elongation ΔL1z is:
ΔL1z=ΔL1q-ΔL1=0.366-0.249=0.117mmΔL1z=ΔL1q-ΔL1=0.366-0.249=0.117mm
紧固螺栓(3)的预紧力F2和应力σ2为:The pre-tightening force F2 and the stress σ2 of the fastening bolt (3) are:
F2=P-F1=269-67=202KNF2=P-F1=269-67=202KN
σ2=F2/S2=F2/(3.14×D2/4-3.14×d2/4)Σ2=F2/S2=F2/(3.14×D 2 /4-3.14×d 2 /4)
=202×103/[3.14×(30×10-3)2/4-3.14×(14×10-3)2/4]=366Mpa=202×10 3 /[3.14×(30×10 -3 ) 2 /4-3.14×(14×10 -3 ) 2 /4]=366Mpa
σ2/σs=366/640=0.57>0.4(符合要求)Σ2/σs=366/640=0.57>0.4 (in accordance with requirements)
紧固螺栓(3)从零加载到预紧力F2时,弹性伸长量ΔL2为:When the fastening bolt (3) is loaded from zero to the preload force F2, the elastic elongation ΔL2 is:
ΔL2=F2×L2/(E×S2)=σ2×L2/E=0.57×σs×L2/EΔL2=F2×L2/(E×S2)=σ2×L2/E=0.57×σs×L2/E
=0.57×640×103×65×10-3/(210×109)=0.113mm=0.57×640×10 3 ×65×10 -3 /(210×10 9 )=0.113mm
紧固螺栓(3)从零加载到屈服强度时,弹性伸长量ΔL2q=0.198mm:When the fastening bolt (3) is loaded from zero to the yield strength, the elastic elongation ΔL2q=0.198mm:
ΔL2q=F2q×L2/(E×S2)=0.198mm(计算过程见1.1计算方法)ΔL2q=F2q×L2/(E×S2)=0.198mm (for the calculation process, see 1.1 Calculation Method)
紧固螺栓(3)从预紧力F2开始加载到屈服强度时,弹性伸长量ΔL2z为:When the fastening bolt (3) is loaded from the preload force F2 to the yield strength, the elastic elongation ΔL2z is:
ΔL2z=ΔL2q-ΔL2=0.198-0.113=0.085mm<ΔL1z=0.117mmΔL2z=ΔL2q-ΔL2=0.198-0.113=0.085mm<ΔL1z=0.117mm
说明紧固螺栓(3)比锁紧螺栓(4)提前达到屈服强度,二者同步增加的弹性伸长量为ΔL2z=0.085mm,锁紧螺栓(4)从ΔL1=0.249mm开始与紧固螺栓(3)同步增加ΔL2z=0.085mm时所需的拉力Fs为:It is indicated that the fastening bolt (3) reaches the yield strength ahead of the locking bolt (4), and the elastic elongation of the two increases synchronously is ΔL2z=0.085mm, and the locking bolt (4) starts from ΔL1=0.249mm and the fastening bolt (3) The required pulling force Fs when synchronizing the increase of ΔL2z=0.085mm is:
Fs=(ΔL1+ΔL2z)×E×S1/L1=(ΔL1+ΔL2z)×E×3.14×(d×10-3/2)2/L1Fs=(ΔL1+ΔL2z)×E×S1/L1=(ΔL1+ΔL2z)×E×3.14×(d×10 −3 /2) 2 /L1
=(0.249+0.085)×210×109×3.14×(14×10-3/2)2/(120×10-3)=(0.249+0.085)×210×10 9 ×3.14×(14×10 -3 /2) 2 /(120×10 -3 )
=89931N≈89.9KN=89931N≈89.9KN
锁紧螺栓(4)达到拉力Fs即弹性伸长量为ΔL1+ΔL2z=0.249+0.085=0.334mm时(尚未达到ΔL1q=0.366mm),紧固螺栓(3)已到达屈服强度(ΔL2q已达到0.198mm)。When the tightening bolt (4) reaches the tensile force Fs, that is, the elastic elongation is ΔL1+ΔL2z=0.249+0.085=0.334mm (the ΔL1q=0.366mm has not been reached yet), the tightening bolt (3) has reached the yield strength (ΔL2q has reached 0.198) Mm).
紧固螺栓(3)在到达屈服强度时和锁紧螺栓(4)一起达到最大承载能力,其值为:The fastening bolt (3) reaches the maximum load carrying capacity together with the locking bolt (4) when it reaches the yield strength, and its value is:
F2q+Fs=353.7+89.9=443.6KN≈440KNF2q+Fs=353.7+89.9=443.6KN≈440KN
当使用高强度螺栓时,若考虑预紧力操作误差±15%的影响,锁紧螺栓(4)和紧固螺栓 (3)的预紧力较高值可取0.68σs(0.8×0.85=0.68),较低值可取0.47σs(0.4/0.85=0.471≈0.47),中间值可取较高值和较低值的平均值0.58σs(0.68/2+0.47/2=0.575≈0.58)。若锁紧螺栓(4)和紧固螺栓(3)的预紧力都取较高值0.68σs,考虑预紧力上限115%,预紧力为0.78σs(0.68×1.15=0.78),也不超过0.8σs;若都取较低值0.47σs,考虑预紧力下限85%,预紧力为0.4σs(0.47×0.85=0.3995≈0.4),也能满足要求。When using high-strength bolts, consider the effect of ±15% of the pre-tightening operation error, locking bolts (4) and fastening bolts The higher value of preload of (3) may be 0.68σs (0.8×0.85=0.68), and the lower value may be 0.47σs (0.4/0.85=0.471≈0.47). The intermediate value may take the average of lower and lower values. 0.58σs (0.68/2+0.47/2=0.575≈0.58). If the pre-tightening force of the locking bolt (4) and the fastening bolt (3) takes a higher value of 0.68σs, considering the upper limit of the pre-tightening force of 115%, the pre-tightening force is 0.78σs (0.68×1.15=0.78), nor More than 0.8σs; if all take a lower value of 0.47σs, considering the lower limit of pre-tightening force of 85%, the pre-tightening force is 0.4σs (0.47×0.85=0.3995≈0.4), which can also meet the requirements.
由于预紧力操作误差的影响,实现“弹性伸长量相同的要求”(即1.1计算方法)较困难,1.1计算方法在需要时提供参考,因此当实体螺栓预紧力确定后,可采用1.4计算方法进行计算紧固螺栓(3)和锁紧螺栓(4)的预紧力。1.2和1.3计算方法的区别只是锁紧螺栓(4)和紧固螺栓(3)达到屈服强度的先后顺序不同。Due to the influence of pre-tightening operation error, it is difficult to achieve the same requirement of “elastic elongation” (ie, 1.1 calculation method). 1.1 The calculation method provides reference when needed, so when the physical bolt pre-tightening force is determined, 1.4 can be used. The calculation method calculates the preload of the fastening bolt (3) and the locking bolt (4). The difference between the 1.2 and 1.3 calculation methods is that the locking bolts (4) and the fastening bolts (3) have different order of yield strength.
第2种计算方法.根据背景技术中“高强度螺栓连接必须采用较大的预紧力,一般预紧力应为该螺栓材料屈服强度的70%~81.2%”,按预紧应力σ1=0.8σs和预紧力P1=0.2P选择锁紧螺栓(4)的直径。The second calculation method. According to the background art, "the high-strength bolt connection must adopt a large pre-tightening force, and the general pre-tightening force should be 70%-81.2% of the yield strength of the bolt material", according to the pre-tightening stress σ1=0.8 Σs and preload P1 = 0.2P select the diameter of the locking bolt (4).
同上第1种计算方法的“以图10中联接件使用8.8级M30×2实体螺栓联接为例”,8.8级螺栓屈服强度σs为640Mpa,锁紧螺栓(4)的应力σ1为:As in the first calculation method of the above, "take the joint of the 8.8 grade M30×2 solid bolt connection in the example of Fig. 10 as an example", the yield strength σs of the 8.8 grade bolt is 640 MPa, and the stress σ1 of the lock bolt (4) is:
σ1=0.8σs=0.8×640=512MpaΣ1=0.8σs=0.8×640=512Mpa
锁紧螺栓(4)预紧力F1=P1=0.2P=0.2×269=53.8kN时,锁紧螺栓(4)的截面积S1为:When the pre-tightening force of the locking bolt (4) F1=P1=0.2P=0.2×269=53.8kN, the sectional area S1 of the locking bolt (4) is:
S1=F1/σ1=53.8×103/(512×106)=105.08mm2 S1=F1/σ1=53.8×10 3 /(512×10 6 )=105.08mm 2
锁紧螺栓(4)的直径d为:The diameter d of the locking bolt (4) is:
d=(4×S1/3.14)1/2=(4×105.08/3.14)1/2=11.57mmd=(4×S1/3.14) 1/2 =(4×105.08/3.14) 1/2 =11.57mm
锁紧螺栓(4)直径d与实体螺栓直径D的比值为:The ratio of the diameter d of the locking bolt (4) to the diameter D of the solid bolt is:
d/D=11.57/30=0.39≈0.4d/D=11.57/30=0.39≈0.4
因此8.8级锁紧螺栓(4)在σ1/σs=0.8、预紧力F1=0.2P时,锁紧螺栓(4)的直径d等于实体螺栓或紧固螺栓(3)直径D的0.4倍,即d=0.4D。Therefore, when the 8.8-stage locking bolt (4) is σ1/σs=0.8 and the pre-tightening force F1=0.2P, the diameter d of the locking bolt (4) is equal to 0.4 times the diameter D of the solid bolt or the fastening bolt (3). That is, d = 0.4D.
可把锁紧螺栓(4)的直径d=0.4D作为下限,因为锁紧螺栓(4)应力σ1已到达极限,但紧固螺栓(3)和锁紧螺栓(4)若使用不同的材料,锁紧螺栓(4)的屈服强度相对较高,锁紧螺栓(4)的截面积仍可继续变小,锁紧螺栓(4)的直径可再降低。The diameter d=0.4D of the locking bolt (4) can be used as the lower limit because the stress σ1 of the locking bolt (4) has reached the limit, but if the fastening bolt (3) and the locking bolt (4) use different materials, The yield strength of the locking bolt (4) is relatively high, the cross-sectional area of the locking bolt (4) can continue to be smaller, and the diameter of the locking bolt (4) can be further reduced.
若锁紧螺栓(4)的直径d取12mm,可选择8.8级M12螺栓作为锁紧螺栓(4)。If the diameter d of the locking bolt (4) is 12 mm, a 8.8-stage M12 bolt can be selected as the locking bolt (4).
锁紧螺栓(4)和紧固螺栓(3)的预紧力计算等可参照第1种计算方法中1.4相关内容。For the calculation of the preload force of the locking bolt (4) and the fastening bolt (3), refer to the relevant content of 1.4 in the first calculation method.
第3种计算方法.以紧固螺栓(3)和锁紧螺栓(4)截面积相等计算选择锁紧螺栓(4)的直径。The third calculation method. The diameter of the locking bolt (4) is selected by calculating the cross-sectional area of the fastening bolt (3) and the locking bolt (4).
实体螺栓的截面积S为:The cross-sectional area S of the solid bolt is:
S=3.14×(D/2)2=3.14×D2/4S=3.14×(D/2) 2 =3.14×D 2 /4
实体螺栓变成紧固螺栓(3)和锁紧螺栓(4)后,锁紧螺栓(4)的截面积S1为:After the solid bolt becomes the fastening bolt (3) and the locking bolt (4), the sectional area S1 of the locking bolt (4) is:
S1=3.14×(d/2)2=3.14×d2/4S1=3.14×(d/2) 2 =3.14×d 2 /4
紧固螺栓(3)的截面积S2为:The cross-sectional area S2 of the fastening bolt (3) is:
S2=S-S1=3.14×(D/2)2-3.14×(d/2)2=3.14×D2/4-3.14×d2/4S2=S-S1=3.14×(D/2) 2 -3.14×(d/2) 2 =3.14×D 2 /4-3.14×d 2 /4
若要求锁紧螺栓(4)和紧固螺栓(3)的截面积相等,则: If the cross-sectional areas of the locking bolt (4) and the fastening bolt (3) are required to be equal, then:
S1=S2=3.14×D2/4-3.14×d2/4=3.14×d2/4S1=S2=3.14×D 2 /4-3.14×d 2 /4=3.14×d 2 /4
计算得:d=(D/2)1/2 Calculated: d = (D / 2) 1/2
锁紧螺栓(4)直径d与实体螺栓直径D的比值为:The ratio of the diameter d of the locking bolt (4) to the diameter D of the solid bolt is:
d/D=(1/2)1/2=1/1.414=0.707d/D=(1/2) 1/2 =1/1.414=0.707
可以把d=0.707D作为上限,锁紧螺栓(4)最大直径为0.707D,锁紧螺栓(4)直径可取略小于0.707D的整数,在螺栓材质和加工工艺相同时,锁紧螺栓(4)截面积不可能大于紧固螺栓(3)截面积,否则会影响紧固螺栓(3)的强度。但紧固螺栓(3)和锁紧螺栓(4)若使用不同的材料或加工工艺,紧固螺栓(3)屈服强度相对较高,在锁紧螺栓(4)截面积大于紧固螺栓(3)截面积时,紧固螺栓(3)承载能力仍然相对较大,则锁紧螺栓(4)直径可再增大。d=0.707D can be used as the upper limit, the maximum diameter of the locking bolt (4) is 0.707D, and the diameter of the locking bolt (4) can be slightly less than 0.707D. When the bolt material and the machining process are the same, the locking bolt (4) The cross-sectional area cannot be larger than the cross-sectional area of the fastening bolt (3), otherwise the strength of the fastening bolt (3) will be affected. However, if the fastening bolt (3) and the locking bolt (4) use different materials or processing techniques, the tightening bolt (3) has a relatively high yield strength, and the locking bolt (4) has a larger cross-sectional area than the fastening bolt (3). When the cross-sectional area, the bearing capacity of the fastening bolt (3) is still relatively large, the diameter of the locking bolt (4) can be further increased.
锁紧螺栓(4)和紧固螺栓(3)的预紧力计算等同样可参照第1种计算方法中1.4相关内容。For the calculation of the pre-tightening force of the locking bolt (4) and the fastening bolt (3), reference can also be made to the relevant content of 1.4 in the first calculation method.
第4种计算方法.根据背景技术中“高强度螺栓连接必须采用较大的预紧力,一般预紧力应为该螺栓材料屈服强度的70%~81.2%”,以紧固螺栓(3)最大预紧力Fmax等于实体螺栓预紧力P进行选择锁紧螺栓(4)直径,并要求紧固螺栓(3)预紧力F2不大于0.8σs。The fourth calculation method. According to the background art, "the high-strength bolt connection must adopt a large pre-tightening force, and the general pre-tightening force should be 70% to 81.2% of the yield strength of the bolt material" to fasten the bolt (3). The maximum pre-tightening force Fmax is equal to the physical bolt pre-tightening force P to select the diameter of the locking bolt (4), and the fastening bolt (3) pre-tightening force F2 is required to be no more than 0.8σs.
因实体螺栓预紧力P等于紧固螺栓(3)和锁紧螺栓(4)的预紧力之和,即总预紧力F,但在拧紧锁紧螺栓(4)后紧固螺栓(3)预紧力F2将减小,减小的幅值等于锁紧螺栓(4)的预紧力F1,若要求紧固螺栓(3)在拧紧锁紧螺栓(4)后也能够达到所需的预紧力,所以装配紧固螺栓(3)时最大预紧力Fmax应等于实体螺栓预紧力P。此种情况同样适用于第1种、第2种和第3种计算方法。Since the physical bolt pre-tightening force P is equal to the sum of the pre-tightening forces of the fastening bolt (3) and the locking bolt (4), that is, the total pre-tightening force F, but the fastening bolts are tightened after tightening the locking bolts (4) (3) The pre-tightening force F2 will be reduced, and the reduced amplitude is equal to the pre-tightening force F1 of the locking bolt (4). If the fastening bolt (3) is required to tighten the locking bolt (4), it can also achieve the required Pre-tightening force, so the maximum pre-tightening force Fmax should be equal to the physical bolt pre-tightening force P when assembling the fastening bolts (3). The same applies to the first, second and third calculation methods.
同上第1种计算方法的“以图10中联接件使用8.8级M30×2实体螺栓联接为例”,选择8.8级M14螺栓作为锁紧螺栓(4),锁紧螺栓(4)的预紧力为F1=67KN,紧固螺栓(3)的预紧力为F2=202KN(1.4计算方法得出的结果)。紧固螺栓(3)的最大预紧力Fmax=P=F=F1+F2=67+202=269KN,锁紧螺栓(4)加载预紧力后(F1=67KN),紧固螺栓(3)实际预紧力为F2=Fmax-F1=269-67=202KN,但在拆除锁紧螺栓(4)后,紧固螺栓(3)的预紧力F2又反弹还原成Fmax,即F2=Fmax=269KN。As in the first calculation method of the above, "take the 8.8-class M30×2 solid bolt connection in the coupling in Fig. 10 as an example", select the 8.8-class M14 bolt as the locking bolt (4), and the pre-tightening force of the locking bolt (4) For F1=67KN, the pre-tightening force of the fastening bolt (3) is F2=202KN (the result of the calculation method of 1.4). The maximum pre-tightening force of the fastening bolt (3) Fmax=P=F=F1+F2=67+202=269KN, after the locking bolt (4) is loaded with the pre-tightening force (F1=67KN), the fastening bolt (3) The actual pre-tightening force is F2=Fmax-F1=269-67=202KN, but after the locking bolt (4) is removed, the pre-tightening force F2 of the fastening bolt (3) rebounds and returns to Fmax, ie F2=Fmax= 269KN.
实体螺栓的截面积S为:The cross-sectional area S of the solid bolt is:
S=3.14×(D/2)2=3.14×D2/4S=3.14×(D/2) 2 =3.14×D 2 /4
锁紧螺栓(4)的截面积S1为:The cross-sectional area S1 of the locking bolt (4) is:
S1=3.14×(d/2)2=3.14×d2/4S1=3.14×(d/2) 2 =3.14×d 2 /4
紧固螺栓(3)的截面积S2为:The cross-sectional area S2 of the fastening bolt (3) is:
S2=S-S1=3.14×(D/2)2-3.14×(d/2)2=3.14×(D2-d2)/4S2=S-S1=3.14×(D/2) 2 -3.14×(d/2) 2 =3.14×(D 2 -d 2 )/4
实体螺栓达到λ倍屈服强度时的拉力即预紧力P为:The pulling force when the solid bolt reaches the λ times yield strength, that is, the pre-tightening force P is:
P=λ×σs×S=λ×σs×3.14×D2/4P=λ×σs×S=λ×σs×3.14×D 2 /4
若紧固螺栓(3)达到0.8σs时的拉力等于Fmax,则:If the tension of the fastening bolt (3) reaches 0.8σs is equal to Fmax, then:
Fmax=0.8×σs×S2=0.8×σs×3.14×(D2-d2)/4Fmax=0.8×σs×S2=0.8×σs×3.14×(D 2 -d 2 )/4
若要求P=Fmax,则: If P=Fmax is required, then:
P=Fmax=λ×σs×3.14×D2/4=0.8×σs×3.14×(D2-d2)/4P=Fmax=λ×σs×3.14×D 2 /4=0.8×σs×3.14×(D 2 -d 2 )/4
简化得:λ×D2=0.8×(D2-d2)Simplified: λ × D 2 = 0.8 × (D 2 - d 2 )
计算得:d=[(1-λ/0.8)]1/2×DCalculated: d = [(1 - λ / 0.8)] 1/2 × D
当λ=0.672时:d=[(1-0.672/0.8)]1/2×D=0.4DWhen λ=0.672: d=[(1-0.672/0.8)] 1/2 ×D=0.4D
即λ=σ/σs≤0.672时,d≥0.4D;That is, when λ=σ/σs≤0.672, d≥0.4D;
当λ=0.6时:d=[(1-λ/0.8)]1/2×D=[(1-0.6/0.8)]1/2×D=0.5DWhen λ = 0.6: d = [(1 - λ / 0.8)] 1/2 × D = [(1 - 0.6 / 0.8)] 1/2 × D = 0.5D
即λ=σ/σs=0.6时,d=0.5D;That is, when λ=σ/σs=0.6, d=0.5D;
当d=(D/2)1/2时:λ=0.8×(D2-d2)/D2=0.8×(1-d2/D2)=0.8(1-1/2)=0.4When d=(D/2) 1/2 : λ=0.8×(D 2 -d 2 )/D 2 =0.8×(1-d 2 /D 2 )=0.8(1-1/2)=0.4
即λ=σ/σs≥0.4时,d≤0.707D。That is, when λ = σ / σs ≥ 0.4, d ≤ 0.707D.
所以当0.4≤λ≤0.672时,0.707D≥d≥0.4D,都为闭区间。Therefore, when 0.4 ≤ λ ≤ 0.672, 0.707D ≥ d ≥ 0.4D, both are closed intervals.
以“紧固螺栓(3)最大预紧力Fmax等于实体螺栓预紧力P”进行验算紧固螺栓(3)的应力σ2:Check the stress σ2 of the fastening bolt (3) with the "tightening bolt (3) maximum pre-tightening force Fmax equal to the solid bolt pre-tightening force P":
同上第1种计算方法“以图10中联接件使用8.8级M30×2实体螺栓联接为例”,选择8.8级M14螺栓作为锁紧螺栓(4),当紧固螺栓(3)最大预紧力Fmax=P=269KN时应力σ2为:Same as the first calculation method "take the coupling of 8.8 grade M30×2 solid bolts in Figure 10 as an example", select the 8.8 grade M14 bolt as the lock bolt (4), when the tightening bolt (3) maximum preload When Fmax=P=269KN, the stress σ2 is:
σ2=Fmax/S2=P/(3.14×D2/4-3.14×d2/4)Σ2=Fmax/S2=P/(3.14×D 2 /4-3.14×d 2 /4)
=269×103/[3.14×(30×10-3)2/4-3.14×(14×10-3)2/4)]=487Mpa=269×10 3 /[3.14×(30×10 -3 ) 2 /4-3.14×(14×10 -3 ) 2 /4)]=487Mpa
8.8级螺栓屈服强度σs=640Mpa,σ2/σs=487/640=0.76<0.8(符合要求)。Grade 8.8 bolt yield strength σs = 640Mpa, σ2 / σs = 487 / 640 = 0.76 < 0.8 (in accordance with requirements).
因此选择8.8级M14螺栓作为锁紧螺栓(4)符合要求。同理选择8.8级M12螺栓作为锁紧螺栓(4)时紧固螺栓(3)截面积更大,σ2/σs也小于0.8,所以也符合要求。Therefore, the selection of the 8.8 grade M14 bolt as the locking bolt (4) meets the requirements. Similarly, when the 8.8 grade M12 bolt is selected as the lock bolt (4), the fastening bolt (3) has a larger cross-sectional area, and σ2/σs is also less than 0.8, so it also meets the requirements.
第5种计算方法.当紧固螺栓(3)最大预紧力Fmax等于实体螺栓预紧力P时,考虑预紧力操作误差±15%的影响,若紧固螺栓(3)最大预紧力Fmax取0.68σs,实体螺栓预紧力P取0.47σs(即预紧应力σ=0.47σs),计算锁紧螺栓(4)的直径。The fifth calculation method. When the maximum pre-tightening force Fmax of the fastening bolt (3) is equal to the physical bolt pre-tightening force P, consider the influence of the pre-tightening operation error ±15%, if the tightening bolt (3) maximum pre-tightening force Fmax is 0.68σs, and the physical bolt pre-tightening force P is 0.47σs (that is, the pre-tightening stress σ=0.47σs), and the diameter of the locking bolt (4) is calculated.
以8.8级M30×2实体螺栓变成锁紧螺栓(4)和紧固螺栓(3)为例,实体螺栓预紧力取0.47σs时,预紧力P为:Taking the 8.8-class M30×2 solid bolt into the locking bolt (4) and the fastening bolt (3) as an example, when the pre-tightening force of the solid bolt is 0.47σs, the pre-tightening force P is:
P=σ×S=0.47×σs×3.14×D2/4=0.47×640×106×3.14×(30×10-3)2/4P = σ × S = 0.47 × σs × 3.14 × D 2 /4=0.47×640×10 6 × 3.14 × (30 × 10 -3) 2/4
=212515N≈212.5KN=212515N≈212.5KN
8.8级实体螺栓的截面积S为:The cross-sectional area S of the 8.8-class solid bolt is:
S=3.14×D2/4=3.14×D2/4=3.14×302×10-6/4=706.5mm2 S=3.14×D 2 /4=3.14×D 2 /4=3.14×30 2 ×10 -6 /4=706.5mm 2
若8.8级紧固螺栓(3)最大预紧力Fmax为0.68σs,等于实体螺栓预紧力P,紧固螺栓(3)的截面积S2为:If the maximum pre-tightening force Fmax of the 8.8-stage fastening bolt (3) is 0.68σs, which is equal to the physical bolt pre-tightening force P, the cross-sectional area S2 of the fastening bolt (3) is:
S2=Fmax/(0.68×σs)=P/(0.68×σs)=212.5×103/(0.68×640×106)=488.3mm2 S2=Fmax/(0.68×σs)=P/(0.68×σs)=212.5×10 3 /(0.68×640×10 6 )=488.3 mm 2
8.8级锁紧螺栓(4)的截面积S1为:The cross-sectional area S1 of the 8.8-stage locking bolt (4) is:
S1=S-S2=706.5-488.3=218.2mm2 S1=S-S2=706.5-488.3=218.2mm 2
锁紧螺栓(4)的直径d为:The diameter d of the locking bolt (4) is:
d=(4×S1/3.14)1/2=(4×218.2/3.14)1/2=16.67mmd=(4×S1/3.14) 1/2 =(4×218.2/3.14) 1/2 =16.67mm
因此8.8级锁紧螺栓(4)的直径d可取16mm。 Therefore, the diameter d of the 8.8-stage locking bolt (4) can be taken as 16 mm.
锁紧螺栓(4)和紧固螺栓(3)的预紧力计算等可参照第1种计算方法1.4相关内容。Refer to the first calculation method 1.4 for the calculation of the preload force of the lock bolt (4) and the fastening bolt (3).
若实体螺栓、紧固螺栓(3)和锁紧螺栓(4)为高强度螺栓,在屈服强度相同时,有以下特点:If the solid bolt, the fastening bolt (3) and the locking bolt (4) are high-strength bolts, the following characteristics are obtained when the yield strength is the same:
1.实体螺栓预紧力要求0.4σs≤P≤0.8σs;1. The physical bolt pre-tightening force requires 0.4σs ≤ P ≤ 0.8σs;
2.锁紧螺栓(4)预紧力要求0.4σs≤F1≤0.8σs;2. The tightening bolt (4) pre-tightening force requires 0.4σs ≤ F1 ≤ 0.8σs;
3.紧固螺栓(3)预紧力要求0.4σs≤F2≤0.8σs;3. Tightening bolt (3) pre-tightening force requirement 0.4σs ≤ F2 ≤ 0.8σs;
4.紧固螺栓(3)最大预紧力Fmax等于实体螺栓预紧力P时,要求σ2≤0.8σs;4. The tightening bolt (3) when the maximum pre-tightening force Fmax is equal to the physical bolt pre-tightening force P, requires σ2 ≤ 0.8σs;
5.锁紧螺栓(4)直径d与实体螺栓的λ=σ/σs成反比例关系。5. The diameter d of the locking bolt (4) is inversely proportional to the λ = σ / σs of the solid bolt.
普通螺纹联接中实体螺栓的最大预紧力或最大预紧应力为0.78σs,若考虑预紧力操作误差±15%的影响,变成锁紧螺栓(4)和紧固螺栓(3)后预紧力较高值可取0.66σs(0.78×0.85=0.663≈0.66),较低值可取0.47σs(0.4/0.85=0.471≈0.47),中间值可取较高值和较低值的平均值0.57σs(0.663/2+0.471/2=0.567≈0.57)。若锁紧螺栓(4)和紧固螺栓(3)的预紧力都取较高值0.66σs,考虑预紧力上限115%,预紧力为0.76σs(0.66×1.15=0.759≈0.76),也不超过0.78σs;若都取较低值0.47σs,考虑预紧力下限85%,预紧力为0.4σs(0.47×0.85=0.3995≈0.4),也能满足要求。The maximum pre-tightening force or maximum pre-tightening stress of the solid bolt in the ordinary threaded joint is 0.78σs. If the influence of the pre-tightening operation error is ±15%, it becomes the locking bolt (4) and the tightening bolt (3). The higher value of the tightening force may be 0.66σs (0.78×0.85=0.663≈0.66), the lower value may be 0.47σs (0.4/0.85=0.471≈0.47), and the intermediate value may take the upper value of the higher value and the lower value of 0.57σs ( 0.663/2+0.471/2=0.567≈0.57). If the pre-tightening force of the locking bolt (4) and the fastening bolt (3) takes a higher value of 0.66σs, considering the upper limit of the pre-tightening force of 115%, the pre-tightening force is 0.76σs (0.66×1.15=0.759≈0.76). It does not exceed 0.78σs; if both lower values are 0.47σs, considering the lower limit of pre-tightening force of 85% and the pre-tightening force of 0.4σs (0.47×0.85=0.3995≈0.4), it can also meet the requirements.
第6种计算方法.按紧固螺栓(3)最大预紧力和最大预紧应力选择锁紧螺栓(4)直径,并考虑预紧力操作误差±15%的影响,计算螺栓最大承载能力和紧固螺栓(3)预紧力。The sixth calculation method. Select the diameter of the locking bolt (4) according to the maximum pre-tightening force and the maximum pre-tightening stress of the fastening bolt (3), and consider the influence of the pre-tightening operation error ±15% to calculate the maximum bearing capacity of the bolt and Fastening bolt (3) pre-tightening force.
以图10中联接件使用5.6级M30×2螺纹联接为例,实体螺栓直径D=30mm,螺杆有效拉伸长度L=65mm,屈服强度σs=500×0.6=300Mpa,要求σ/σs=0.58。实体螺栓变成紧固螺栓(3)和锁紧螺栓(4)后和反旋向螺母(9)一起对联接件进行紧固。Taking the 5.6-stage M30×2 threaded joint of the coupling in Fig. 10 as an example, the solid bolt diameter D=30 mm, the effective tensile length of the screw L=65 mm, the yield strength σs=500×0.6=300 MPa, and the requirement σ/σs=0.58. After the solid bolt becomes the fastening bolt (3) and the locking bolt (4), the coupling member is fastened together with the reverse rotation nut (9).
紧固螺栓(3)直径(外径)、螺纹、有效拉伸长度、材质以及加工工艺和实体螺栓相同,锁紧螺栓(4)的材质以及加工工艺和实体螺栓相同。反旋向螺母(9)紧固螺纹的长度取25.6mm,锁紧螺纹和紧固螺纹之间的内侧净距离取10.7mm,紧固螺栓(3)的头部高度取18.7mm,故锁紧螺栓(4)有效拉伸长度L1为120mm(参考第1种计算方法相关内容)。紧固螺栓(3)有效拉伸长度L2=L=65mm。The fastening bolt (3) has the same diameter (outer diameter), thread, effective tensile length, material and machining process as the solid bolt. The material of the locking bolt (4) and the machining process are the same as the physical bolt. The length of the anti-rotation nut (9) fastening thread is 25.6mm, the inner distance between the locking thread and the fastening thread is 10.7mm, and the height of the head of the fastening bolt (3) is 18.7mm, so the locking The bolt (4) has an effective tensile length L1 of 120 mm (refer to the first calculation method). The fastening bolt (3) has an effective tensile length L2 = L = 65 mm.
5.6级M30×2实体螺栓的预紧力P为:The pre-tightening force P of the 5.6-class M30×2 solid bolt is:
P=σ×S=0.58×σs×3.14×D2/4=0.58×300×106×3.14×(30×10-3)2/4P = σ × S = 0.58 × σs × 3.14 × D 2 /4=0.58×300×10 6 × 3.14 × (30 × 10 -3) 2/4
=122931N≈122.9KN=122931N≈122.9KN
5.6级M30×2实体螺栓的截面积S为:The cross-sectional area S of the 5.6-class M30×2 solid bolt is:
S=3.14×D2/4=3.14×(30×10-3)2/4=706.5mm2 S=3.14×D 2 /4=3.14×(30×10 -3 ) 2 /4=706.5mm 2
当σ/σs=0.78时,5.6级M30×2实体螺栓的最大预紧力Pmax为:When σ/σs=0.78, the maximum preload force Pmax of the 5.6-class M30×2 solid bolt is:
Pmax=σ×S=0.78×σs×3.14×D2/4=0.78×300×106×3.14×(30×10-3)2/4Pmax = σ × S = 0.78 × σs × 3.14 × D 2 /4=0.78×300×10 6 × 3.14 × (30 × 10 -3) 2/4
=165321N≈165.3KN=165321N≈165.3KN
说明5.6级M30×2实体螺栓或紧固螺栓(3)的预紧力达到Pmax=165.3KN时,外螺纹沟底开始破坏,当预紧力小于Pmax时,外螺纹应无问题。When the pre-tightening force of the 5.6-class M30×2 solid bolt or fastening bolt (3) reaches Pmax=165.3KN, the bottom of the external thread groove begins to break. When the pre-tightening force is less than Pmax, the external thread should be no problem.
当5.6级紧固螺栓(3)最大预紧力Fmax=P=122.9KN,最大预紧应力为0.78σs=0.78×300=234Mpa时,紧固螺栓(3)至少需要的截面积S2为: When the maximum pre-tightening force of F-=====================
S2=Fmax/(0.78×σs)=P/(0.78×σs)=122.9×103/(234×10-6)=525.2mm2 S2=Fmax/(0.78×σs)=P/(0.78×σs)=122.9×10 3 /(234×10 -6 )=525.2 mm 2
锁紧螺栓(4)的截面积S1为:The cross-sectional area S1 of the locking bolt (4) is:
S1=S-S2=706.5-525.2=181.3mm2 S1=S-S2=706.5-525.2=181.3mm 2
锁紧螺栓(4)的直径d为:The diameter d of the locking bolt (4) is:
d=(4×S1/3.14)1/2=(4×181.3/3.14)1/2=15.2mmd=(4×S1/3.14) 1/2 =(4×181.3/3.14) 1/2 =15.2mm
锁紧螺栓(4)的直径d可取不大于15.2mm的数值,若大于15.2mm,会使紧固螺栓(3)的截面积S2不足。The diameter d of the locking bolt (4) may be a value not greater than 15.2 mm, and if it is larger than 15.2 mm, the sectional area S2 of the fastening bolt (3) may be insufficient.
若锁紧螺栓(4)的直径取d=14mm,可选择5.6级M14螺栓作为锁紧螺栓(4)。If the diameter of the locking bolt (4) is d=14mm, a 5.6-stage M14 bolt can be selected as the locking bolt (4).
当5.6级M14锁紧螺栓(4)的预紧力F1取0.66σs(即预紧应力σ1=0.66σs),紧固螺栓(3)预紧力F2取实体螺栓的剩余预紧力为P-F1时,计算螺栓的最大承载能力:When the pre-tightening force F1 of the 5.6-stage M14 locking bolt (4) is 0.66σs (ie, the pre-tightening stress σ1=0.66σs), the tightening bolt (3) pre-tightening force F2 takes the remaining pre-tightening force of the solid bolt as P- When F1, calculate the maximum load capacity of the bolt:
锁紧螺栓(4)的预紧力F1为:The preload force F1 of the locking bolt (4) is:
F1=σ1×S1=0.66σs×S1=0.66×300×106×3.14×(14×10-3)2/4=30464N≈30.5KNF1=σ1×S1=0.66σs×S1=0.66×300×10 6 ×3.14×(14×10 -3 ) 2 /4=30464N≈30.5KN
紧固螺栓(3)的预紧力F2和应力σ2为:The pre-tightening force F2 and the stress σ2 of the fastening bolt (3) are:
F2=P-F1=122.9-30.5=92.4KNF2=P-F1=122.9-30.5=92.4KN
σ2=F2/S2=F2/(3.14×D2/4-3.14×d2/4)Σ2=F2/S2=F2/(3.14×D 2 /4-3.14×d 2 /4)
=92.4×103/(3.14×302×10-6/4-3.14×142×10-6/4)=167Mpa=92.4×10 3 /(3.14×30 2 ×10 -6 /4-3.14×14 2 ×10 -6 /4)=167Mpa
因5.6级螺栓屈服强度σs=300Mpa,σ2/σs=167/300=0.56<0.78(符合要求),即紧固螺栓(3)的预紧力F2为0.56σs。Because the yield strength of 5.6 bolts is σs=300Mpa, σ2/σs=167/300=0.56<0.78 (in accordance with requirements), that is, the pre-tightening force F2 of the fastening bolts (3) is 0.56σs.
当紧固螺栓(3)最大预紧力Fmax=P=122.9KN时应力σ2为:When the tightening bolt (3) maximum preload force Fmax=P=122.9KN, the stress σ2 is:
σ2=Fmax/S2=P/(3.14×D2/4-3.14×d2/4)Σ2=Fmax/S2=P/(3.14×D 2 /4-3.14×d 2 /4)
=122.9×103/(3.14×302×10-6/4-3.14×142×10-6/4)=222Mpa=122.9×10 3 /(3.14×30 2 ×10 -6 /4-3.14×14 2 ×10 -6 /4)=222Mpa
σ2/σs=222/300=0.74<0.78(符合要求)Σ2/σs=222/300=0.74<0.78 (in accordance with requirements)
锁紧螺栓(4)从零加载到预紧力F1时,弹性伸长量ΔL1为:When the locking bolt (4) is loaded from zero to the preload force F1, the elastic elongation ΔL1 is:
ΔL1=F1×L1/(E×S1)=σ1×L1/E=0.66×σs×L1/EΔL1=F1×L1/(E×S1)=σ1×L1/E=0.66×σs×L1/E
=0.66×300×106×120×10-3/(200×109)=0.119mm=0.66×300×10 6 ×120×10 -3 /(200×10 9 )=0.119mm
因5.6级螺栓为普通螺栓,弹性模量E取200×103Mpa。Since the 5.6-class bolt is an ordinary bolt, the elastic modulus E is 200×10 3 Mpa.
锁紧螺栓(4)从零加载到屈服强度时,弹性伸长量ΔL1q为:When the locking bolt (4) is loaded from zero to the yield strength, the elastic elongation ΔL1q is:
ΔL1q=F1q×L1/(E×S1)=σs×L1/E=300×106×120×10-3/(200×109)=0.180mmΔL1q=F1q×L1/(E×S1)=σs×L1/E=300×10 6 ×120×10 -3 /(200×10 9 )=0.180mm
锁紧螺栓(4)从预紧力F1加载到屈服强度时,弹性伸长量ΔL1z为:When the locking bolt (4) is loaded from the preload force F1 to the yield strength, the elastic elongation ΔL1z is:
ΔL1z=ΔL1q-ΔL1=0.180-0.119=0.061mmΔL1z=ΔL1q-ΔL1=0.180-0.119=0.061mm
紧固螺栓(3)从零加载到屈服强度时的拉力F2q为:The tension F2q when the fastening bolt (3) is loaded from zero to the yield strength is:
F2q=σs×S2=σs×(3.14×D2/4-3.14×d2/4)F2q=σs×S2=σs×(3.14×D 2 /4-3.14×d 2 /4)
=300×106×3.14×[(30×10-3)2/4-(14×10-3)2/4]=165792N≈165.8KN=300×10 6 ×3.14×[(30×10 -3 ) 2 /4-(14×10 -3 ) 2 /4]=165792N≈165.8KN
紧固螺栓(3)从零加载到预紧力F2时,弹性伸长量ΔL2为:When the fastening bolt (3) is loaded from zero to the preload force F2, the elastic elongation ΔL2 is:
ΔL2=F2×L2/(E×S2)=σ2×L2/E=0.56×σs×L2/EΔL2=F2×L2/(E×S2)=σ2×L2/E=0.56×σs×L2/E
=0.56×300×106×65×10-3/(200×109)=0.055mm=0.56×300×10 6 ×65×10 -3 /(200×10 9 )=0.055mm
紧固螺栓(3)从零加载到屈服强度时,弹性伸长量ΔL2q为: When the fastening bolt (3) is loaded from zero to the yield strength, the elastic elongation ΔL2q is:
ΔL2q=F2q×L2/(E×S2)=σs×L2/E=300×106×65×10-3/(200×109)=0.096mmΔL2q=F2q×L2/(E×S2)=σs×L2/E=300×10 6 ×65×10 -3 /(200×10 9 )=0.096mm
紧固螺栓(3)从预紧力F2开始加载到屈服强度时,弹性伸长量ΔL2z为:When the fastening bolt (3) is loaded from the preload force F2 to the yield strength, the elastic elongation ΔL2z is:
ΔL2z=ΔL2q-ΔL2=0.096-0.055=0.041mm<ΔL1z=0.061mmΔL2z=ΔL2q-ΔL2=0.096-0.055=0.041mm<ΔL1z=0.061mm
说明紧固螺栓(3)比锁紧螺栓(4)提前达到屈服强度,二者同步增加的弹性伸长量为ΔL2z=0.041mm,锁紧螺栓(4)从ΔL1=0.119mm开始与紧固螺栓(3)同步增加ΔL2z=0.041mm时所需的拉力Fs为:It is indicated that the fastening bolt (3) reaches the yield strength ahead of the locking bolt (4), and the elastic elongation of the two increases synchronously is ΔL2z=0.041mm, and the locking bolt (4) starts from ΔL1=0.119mm and the fastening bolt (3) The required pulling force Fs when synchronously increasing ΔL2z=0.041mm is:
Fs=(ΔL1+ΔL2z)×E×S1/L1=(ΔL1+ΔL2z)×E×3.14×(d×10-3/2)2/L1Fs=(ΔL1+ΔL2z)×E×S1/L1=(ΔL1+ΔL2z)×E×3.14×(d×10 −3 /2) 2 /L1
=(0.119+0.041)×200×109×3.14×(14×10-3/2)2/(120×10-3)=41029N≈41KN=(0.119+0.041)×200×10 9 ×3.14×(14×10 -3 /2) 2 /(120×10 -3 )=41029N≈41KN
锁紧螺栓(4)拉力为Fs即弹性伸长量到达ΔL1+ΔL2z=0.119+0.041=0.160mm(尚未达到ΔL1q=0.180mm)时,紧固螺栓(3)已达到屈服强度(ΔL2q=0.096mm)。When the tension of the locking bolt (4) is Fs, that is, the elastic elongation reaches ΔL1+ΔL2z=0.119+0.041=0.160mm (not yet reached ΔL1q=0.180mm), the fastening bolt (3) has reached the yield strength (ΔL2q=0.096mm) ).
5.6级M30×2实体螺栓达到屈服强度时,最大承载能力为:When the 5.6 grade M30×2 solid bolt reaches the yield strength, the maximum load capacity is:
σs×S=σs×3.14×D2/4=300×106×3.14×(30×10-3)2/4=211950N≈212KNΣs × S = σs × 3.14 × D 2 / 4 = 300 × 10 6 × 3.14 × (30 × 10 -3 ) 2 / 4 = 211950N ≈ 212KN
紧固螺栓(3)到达屈服强度时和锁紧螺栓(4)一起达到最大承载能力,其值为:When the tightening bolt (3) reaches the yield strength, it can reach the maximum bearing capacity together with the locking bolt (4). The value is:
F2q+Fs=165.8+41=206.8KN≈207KN(略小于212KN)F2q+Fs=165.8+41=206.8KN≈207KN (slightly less than 212KN)
考虑预紧力操作误差±15%的影响,紧固螺栓(3)最大预紧力的上限Fmax1和下限Fmax2为:Considering the influence of the pre-tightening operation error ±15%, the upper limit Fmax1 and the lower limit Fmax2 of the maximum pre-tightening force of the fastening bolt (3) are:
Fmax1=1.15×Fmax=1.15×122.9=141.3KNFmax1=1.15×Fmax=1.15×122.9=141.3KN
Fmax2=0.85×Fmax=0.85×122.9=104.5KNFmax2=0.85×Fmax=0.85×122.9=104.5KN
考虑预紧力操作误差±15%的影响,锁紧螺栓(4)预紧力的上限F11和下限F12为:Considering the influence of the pre-tightening operation error ±15%, the upper limit F11 and the lower limit F12 of the pre-tightening force of the locking bolt (4) are:
F11=1.15×σ1×S1=1.15×0.66×σs×S1=0.76×σs×3.14×d2/4F11=1.15×σ1×S1=1.15×0.66×σs×S1=0.76×σs×3.14×d 2 /4
=0.76×300×106×3.14×(14×10-3)2/4=35080N≈35.1KN=0.76×300×10 6 ×3.14×(14×10 -3 ) 2 /4=35080N≈35.1KN
F12=0.85×σ1×S1=1.15×0.66×σs×S1=0.56×σs×3.14×d2/4F12=0.85×σ1×S1=1.15×0.66×σs×S1=0.56×σs×3.14×d 2 /4
=0.56×300×106×3.14×(14×10-3)2/4=25848N≈25.8KN=0.56×300×10 6 ×3.14×(14×10 -3 ) 2 /4=25848N≈25.8KN
当锁紧螺栓(4)的预紧力为上限F11=35.1KN或下限F12=25.8KN时,紧固螺栓(3)的最大预紧力Fmax和应力σ2为:When the pre-tightening force of the locking bolt (4) is the upper limit F11=35.1KN or the lower limit F12=25.8KN, the maximum pre-tightening force Fmax and the stress σ2 of the fastening bolt (3) are:
1、当紧固螺栓(3)最大预紧力为上限Fmax1=141.3KN,锁紧螺栓(4)预紧力为下限F12=25.8KN时,紧固螺栓(3)的最大预紧力Fmax和应力σ2为:1. When the maximum pre-tightening force of the fastening bolt (3) is the upper limit Fmax1=141.3KN, and the pre-tightening force of the locking bolt (4) is the lower limit F12=25.8KN, the maximum pre-tightening force Fmax of the fastening bolt (3) and The stress σ2 is:
Fmax=Fmax1-F12=141.3-25.8=115.5KNFmax=Fmax1-F12=141.3-25.8=115.5KN
σ2=Fmax/S2=Fmax/(3.14×D2/4-3.14×d2/4)Σ2=Fmax/S2=Fmax/(3.14×D 2 /4-3.14×d 2 /4)
=115.5×103/(3.14×302×10-6/4-3.14×142×10-6/4)=209Mpa=115.5×10 3 /(3.14×30 2 ×10 -6 /4-3.14×14 2 ×10 -6 /4)=209Mpa
σ2/σs=209/300≈0.7<0.78(符合要求)Σ2/σs=209/300≈0.7<0.78 (in accordance with requirements)
2、当紧固螺栓(3)最大预紧力为下限Fmax2=104.5KN,锁紧螺栓(4)预紧力为上限F11=35.1KN时,紧固螺栓(3)的最大预紧力Fmax和应力σ2为:2. When the maximum pre-tightening force of the fastening bolt (3) is the lower limit Fmax2=104.5KN, and the pre-tightening force of the locking bolt (4) is the upper limit F11=35.1KN, the maximum pre-tightening force Fmax of the fastening bolt (3) and The stress σ2 is:
Fmax=Fmax2-F11=104.5-35.1=69.4KNFmax=Fmax2-F11=104.5-35.1=69.4KN
σ2=Fmax/S2=Fmax/(3.14×D2/4-3.14×d2/4)Σ2=Fmax/S2=Fmax/(3.14×D 2 /4-3.14×d 2 /4)
=69.4×103/(3.14×302×10-6/4-3.14×142×10-6/4)=126Mpa=69.4×10 3 /(3.14×30 2 ×10 -6 /4-3.14×14 2 ×10 -6 /4)=126Mpa
σ2/σs=126/300=0.42>0.4(符合要求) Σ2/σs=126/300=0.42>0.4 (in accordance with requirements)
当紧固螺栓(3)最大预紧力在上限和下限范围内,锁紧螺栓(4)预紧力在下限和上限范围内时,紧固螺栓(3)预紧力为0.7σs≥F2≥0.42σs。说明紧固螺栓(3)最大预紧力和锁紧螺栓(4)预紧力在各自的上限和下限之间不论如何变化,紧固螺栓(3)预紧力始终在0.42σs~0.7σs之间,能满足预紧和防松等要求。When the maximum pre-tightening force of the fastening bolt (3) is within the upper and lower limits, and the pre-tightening force of the locking bolt (4) is within the lower and upper limits, the pre-tightening force of the fastening bolt (3) is 0.7σs≥F2≥ 0.42σs. Explain that the maximum pre-tightening force of the fastening bolt (3) and the pre-tightening force of the locking bolt (4) are changed between the respective upper and lower limits. The pre-tightening force of the fastening bolt (3) is always between 0.42σs and 0.7σs. In the meantime, it can meet the requirements of pre-tightening and anti-loose.
考虑紧固螺栓(3)最大预紧力和锁紧螺栓(4)预紧力的上限以及下限,应按下列四种条件分别计算螺栓最大承载能力(参考第1种计算方法中1.2或1.3),使用最小值验算安全系数:Considering the maximum pre-tightening force of the fastening bolt (3) and the upper and lower limits of the pre-tightening force of the locking bolt (4), the maximum bearing capacity of the bolt shall be calculated according to the following four conditions (refer to 1.2 or 1.3 in the first calculation method) , using the minimum value to check the safety factor:
1、锁紧螺栓(4)预紧力为上限0.76σs,紧固螺栓(3)预紧力为上限0.7σs;1. The pre-tightening force of the locking bolt (4) is the upper limit of 0.76σs, and the pre-tightening force of the fastening bolt (3) is the upper limit of 0.7σs;
2、锁紧螺栓(4)预紧力为下限0.56σs,紧固螺栓(3)预紧力为下限0.42σs;2. The pre-tightening force of the locking bolt (4) is the lower limit of 0.56σs, and the pre-tightening force of the fastening bolt (3) is the lower limit of 0.42σs;
3、锁紧螺栓(4)预紧力为上限0.76σs,紧固螺栓(3)预紧力为下限0.42σs:3. The pre-tightening force of the locking bolt (4) is the upper limit of 0.76σs, and the pre-tightening force of the fastening bolt (3) is the lower limit of 0.42σs:
4、锁紧螺栓(4)预紧力为下限0.56σs,紧固螺栓(3)预紧力为上限0.7σs。4. The pre-tightening force of the locking bolt (4) is the lower limit of 0.56σs, and the pre-tightening force of the fastening bolt (3) is the upper limit of 0.7σs.
当紧固螺栓(3)最大预紧力为上限Fmax1=141.3KN时,应力σ2为:When the maximum preload of the fastening bolt (3) is the upper limit Fmax1=141.3KN, the stress σ2 is:
σ2=Fmax/S2=Fmax/(3.14×D2/4-3.14×d2/4)Σ2=Fmax/S2=Fmax/(3.14×D 2 /4-3.14×d 2 /4)
=141.3×103/(3.14×302×10-6/4-3.14×142×10-6/4)=256Mpa=141.3×10 3 /(3.14×30 2 ×10 -6 /4-3.14×14 2 ×10 -6 /4)=256Mpa
σ2/σs=256/300=0.85Σ2/σs=256/300=0.85
紧固螺栓(3)应力σ2为0.85σs,属于“临时超标”,因为锁紧螺栓(4)预紧力在下限0.56σs时,σ2只为0.7σs,符合要求。紧固螺栓(3)最大预紧力上限Fmax1为141.3KN,小于Pmax(165.3KN),说明紧固螺栓(3)的外螺纹应无问题。The tightening bolt (3) stress σ2 is 0.85σs, which belongs to “temporary over-standard”. Because the pre-tightening force of the locking bolt (4) is lower than 0.56σs, σ2 is only 0.7σs, which meets the requirements. The maximum pre-tightening force Fmax1 of the fastening bolt (3) is 141.3KN, which is less than Pmax (165.3KN), indicating that the external thread of the fastening bolt (3) should be no problem.
当实体螺栓、锁紧螺栓(4)或紧固螺栓(3)为普通螺栓,在屈服强度相同时,预紧力应符合下列要求:When the solid bolt, the locking bolt (4) or the fastening bolt (3) are ordinary bolts, the pre-tightening force should meet the following requirements when the yield strength is the same:
1.实体螺栓预紧力一般要求0.4σs≤P≤0.58σs;1. The physical bolt pre-tightening force generally requires 0.4σs ≤ P ≤ 0.58σs;
2.锁紧螺栓(4)预紧力要求0.4σs≤F1≤0.78σs;2. The tightening bolt (4) pre-tightening force requires 0.4σs ≤ F1 ≤ 0.78σs;
3.紧固螺栓(3)预紧力要求0.4σs≤F2≤0.78σs;3. Tightening bolt (3) pre-tightening force requirement 0.4σs ≤ F2 ≤ 0.78σs;
4.紧固螺栓(3)最大预紧力Fmax等于实体螺栓预紧力P时,要求σ2≤0.78σs。4. When the maximum pre-tightening force Fmax of the fastening bolt (3) is equal to the physical bolt pre-tightening force P, σ2≤0.78σs is required.
以第6种计算方法的相关内容验算“以图10中联接件使用8.8级M30×2螺纹联接为例”(第1种计算方法相关内容)紧固螺栓(3)的应力σ2:According to the relevant content of the sixth calculation method, "take the 8.8-level M30×2 threaded joint of the coupling in Fig. 10 as an example" (the first calculation method) the stress σ2 of the fastening bolt (3):
考虑预紧力操作误差±15%的影响,紧固螺栓(3)最大预紧力的上限Fmax1和下限Fmax2为:Considering the influence of the pre-tightening operation error ±15%, the upper limit Fmax1 and the lower limit Fmax2 of the maximum pre-tightening force of the fastening bolt (3) are:
Fmax1=1.15×Fmax=1.15×269=309.2KNFmax1=1.15×Fmax=1.15×269=309.2KN
Fmax2=0.85×Fmax=0.85×269=228.7KNFmax2=0.85×Fmax=0.85×269=228.7KN
考虑预紧力操作误差±15%的影响,锁紧螺栓(4)预紧力的上限F11和下限F12为:Considering the influence of the pre-tightening operation error ±15%, the upper limit F11 and the lower limit F12 of the pre-tightening force of the locking bolt (4) are:
F11=1.15×σ1×S1=1.15×0.68×σs×S1=0.78×σs×3.14×d2/4F11=1.15×σ1×S1=1.15×0.68×σs×S1=0.78×σs×3.14×d 2 /4
=0.78×640×106×3.14×(14×10-3)2/4=76807N≈76.8KN=0.78×640×10 6 ×3.14×(14×10 -3 ) 2 /4=76807N≈76.8KN
F12=0.85×σ1×S1=1.15×0.58×σs×S1=0.58×σs×3.14×d2/4F12=0.85×σ1×S1=1.15×0.58×σs×S1=0.58×σs×3.14×d 2 /4
=0.58×640×106×3.14×(14×10-3)2/4=57113N≈57.1KN=0.58×640×10 6 ×3.14×(14×10 -3 ) 2 /4=57113N≈57.1KN
当锁紧螺栓(4)的预紧力为上限F11=76.8KN或下限F12=57.1KN时,紧固螺栓(3)的最大预紧力Fmax和应力σ2为: When the pre-tightening force of the locking bolt (4) is the upper limit F11=76.8KN or the lower limit F12=57.1KN, the maximum pre-tightening force Fmax and the stress σ2 of the fastening bolt (3) are:
1、当紧固螺栓(3)最大预紧力为上限Fmax1=309.2KN,锁紧螺栓(4)预紧力为下限F12=57.1KN时,紧固螺栓(3)最大预紧力Fmax和应力σ2为:1. When the maximum pre-tightening force of the fastening bolt (3) is the upper limit Fmax1=309.2KN, and the pre-tightening force of the locking bolt (4) is the lower limit F12=57.1KN, the maximum pre-tightening force Fmax and stress of the fastening bolt (3) Σ2 is:
Fmax=Fmax1-F12=309.2-57.1=252.1KNFmax=Fmax1-F12=309.2-57.1=252.1KN
σ2=Fmax/S2=Fmax/(3.14×D2/4-3.14×d2/4)Σ2=Fmax/S2=Fmax/(3.14×D 2 /4-3.14×d 2 /4)
=252.1×103/(3.14×302×10-6/4-3.14×142×10-6/4)=456Mpa=252.1×10 3 /(3.14×30 2 ×10 -6 /4-3.14×14 2 ×10 -6 /4)=456Mpa
σ2/σs=456/640=0.71<0.78(符合要求)Σ2/σs=456/640=0.71<0.78 (in accordance with requirements)
2、当紧固螺栓(3)最大预紧力为下限Fmax2=228.7KN,锁紧螺栓(4)预紧力为上限F11=76.8KN时,紧固螺栓(3)的最大预紧力Fmax和应力σ2为:2. When the maximum pre-tightening force of the fastening bolt (3) is the lower limit Fmax2=228.7KN, and the pre-tightening force of the locking bolt (4) is the upper limit F11=76.8KN, the maximum pre-tightening force Fmax of the fastening bolt (3) and The stress σ2 is:
Fmax=Fmax2-F11=228.7-76.8=151.9KNFmax=Fmax2-F11=228.7-76.8=151.9KN
σ2=Fmax/S2=Fmax/(3.14×D2/4-3.14×d2/4)Σ2=Fmax/S2=Fmax/(3.14×D 2 /4-3.14×d 2 /4)
=151.9×103/(3.14×302×10-6/4-3.14×142×10-6/4)=275Mpa=151.9×10 3 /(3.14×30 2 ×10 -6 /4-3.14×14 2 ×10 -6 /4)=275Mpa
σ2/σs=275/640=0.43>0.4(符合要求)Σ2/σs=275/640=0.43>0.4 (in accordance with requirements)
当紧固螺栓(3)最大预紧力在上限和下限范围内,锁紧螺栓(4)预紧力在下限和上限范围内时,紧固螺栓(3)预紧力为0.71σs≥F2≥0.43σs。说明紧固螺栓(3)最大预紧力和锁紧螺栓(4)预紧力在各自的上限和下限之间不论如何变化,紧固螺栓(3)预紧力始终在0.43σs~0.71σs之间,能满足预紧和防松等要求。When the maximum pre-tightening force of the fastening bolt (3) is within the upper and lower limits, and the pre-tightening force of the locking bolt (4) is within the lower and upper limits, the pre-tightening force of the fastening bolt (3) is 0.71σs≥F2≥ 0.43σs. Explain that the maximum pre-tightening force of the fastening bolt (3) and the pre-tightening force of the locking bolt (4) are changed between the respective upper and lower limits. The pre-tightening force of the fastening bolt (3) is always between 0.43σs and 0.71σs. In the meantime, it can meet the requirements of pre-tightening and anti-loose.
考虑紧固螺栓(3)最大预紧力和锁紧螺栓(4)预紧力的上限以及下限,应按下列四种条件分别计算螺栓最大承载能力(参考第1种计算方法中1.2或1.3),使用最小值验算安全系数:Considering the maximum pre-tightening force of the fastening bolt (3) and the upper and lower limits of the pre-tightening force of the locking bolt (4), the maximum bearing capacity of the bolt shall be calculated according to the following four conditions (refer to 1.2 or 1.3 in the first calculation method) , using the minimum value to check the safety factor:
1、锁紧螺栓(4)预紧力为上限0.78σs,紧固螺栓(3)预紧力为上限0.71σs;1. The pre-tightening force of the locking bolt (4) is the upper limit of 0.78σs, and the pre-tightening force of the fastening bolt (3) is the upper limit of 0.71σs;
2、锁紧螺栓(4)预紧力为下限0.58σs,紧固螺栓(3)预紧力为下限0.43σs;2. The pre-tightening force of the locking bolt (4) is the lower limit of 0.58σs, and the pre-tightening force of the fastening bolt (3) is the lower limit of 0.43σs;
3、锁紧螺栓(4)预紧力为上限0.78σs,紧固螺栓(3)预紧力为下限0.43σs;3. The pre-tightening force of the locking bolt (4) is the upper limit of 0.78σs, and the pre-tightening force of the fastening bolt (3) is the lower limit of 0.43σs;
4、锁紧螺栓(4)预紧力为下限0.58σs,紧固螺栓(3)预紧力为上限0.71σs。4. The pre-tightening force of the locking bolt (4) is the lower limit of 0.58σs, and the pre-tightening force of the fastening bolt (3) is the upper limit of 0.71σs.
当紧固螺栓(3)最大预紧力为上限Fmax1=309.2KN时,应力σ2为:When the maximum pre-tightening force of the fastening bolt (3) is the upper limit Fmax1=309.2KN, the stress σ2 is:
σ2=Fmax/S2=Fmax/(3.14×D2/4-3.14×d2/4)Σ2=Fmax/S2=Fmax/(3.14×D 2 /4-3.14×d 2 /4)
=309.2×103/(3.14×302×10-6/4-3.14×142×10-6/4)=559Mpa=309.2×10 3 /(3.14×30 2 ×10 -6 /4-3.14×14 2 ×10 -6 /4)=559Mpa
σ2/σs=559/640=0.87Σ2/σs=559/640=0.87
紧固螺栓(3)的应力σ2为0.87σs,属于“临时超标”,因为锁紧螺栓(4)预紧力在下限0.58σs时,σ2只为0.71σs,符合要求。The stress σ2 of the fastening bolt (3) is 0.87σs, which belongs to “temporary over-standard”. Because the pre-tightening force of the locking bolt (4) is 0.58σs at the lower limit, σ2 is only 0.71σs, which meets the requirements.
当σ/σs=0.8时,8.8级M30×2实体螺栓最大预紧力Pmax为:When σ/σs=0.8, the maximum pre-tightening force Pmax of the 8.8-class M30×2 solid bolt is:
Pmax=σ×S=0.8×σs×3.14×D2/4=0.8×640×106×3.14×(30×10-3)2/4Pmax = σ × S = 0.8 × σs × 3.14 × D 2 /4=0.8×640×10 6 × 3.14 × (30 × 10 -3) 2/4
=361728N≈361.7KN=361728N≈361.7KN
8.8级M30×2实体螺栓最大预紧力Pmax=361.7KN,大于紧固螺栓(3)最大预紧力上限Fmax1(309.2KN),说明紧固螺栓(3)的外螺纹应无问题。The maximum pre-tightening force of the 8.8-class M30×2 solid bolt is Pmax=361.7KN, which is greater than the upper limit of the maximum pre-tightening force Fmax1 (309.2KN) of the fastening bolt (3), indicating that the external thread of the fastening bolt (3) should be no problem.
若螺栓联接承受冲击载荷,锁紧螺栓(4)和紧固螺栓(3)的预紧力可都取0.4σs。If the bolted joint is subjected to an impact load, the preload of the locking bolt (4) and the fastening bolt (3) can be taken as 0.4 σs.
紧固螺栓(3)和锁紧螺栓(4)的直径以及预紧力计算选择流程:The diameter of the fastening bolt (3) and the locking bolt (4) and the preload force calculation selection process:
1.确定实体螺栓的预紧力P; 1. Determine the pre-tightening force P of the solid bolt;
2.以第1种、第2种、第3种、第4种、第5种或第6种计算方法选择锁紧螺栓(4)的直径d;2. The diameter d of the locking bolt (4) is selected by the first, second, third, fourth, fifth or sixth calculation method;
3.确定锁紧螺栓(4)的预紧力F1,一般为0.68σs(高强度螺栓)或0.66σs(普通螺栓),紧固螺栓(3)的预紧力F2取实体螺栓的剩余预紧力为P-F1;3. Determine the pre-tightening force F1 of the locking bolt (4), generally 0.68σs (high-strength bolt) or 0.66σs (ordinary bolt), and the pre-tightening force F2 of the fastening bolt (3) takes the remaining pre-tightening of the solid bolt The force is P-F1;
4.以紧固螺栓(3)的最大预紧力Fmax等于实体螺栓预紧力P验算紧固螺栓(3)的应力σ2,要求σ2不大于0.8σs(高强度螺栓)或0.78σs(普通螺栓);4. The maximum pre-tightening force Fmax of the fastening bolt (3) is equal to the physical bolt pre-tightening force P to check the stress σ2 of the fastening bolt (3), and the requirement σ2 is not more than 0.8σs (high-strength bolt) or 0.78σs (ordinary bolt) );
5.按紧固螺栓(3)和锁紧螺栓(4)的预紧力同时取上限、同时取下限和上下限交叉取值的四种条件分别计算螺栓最大承载能力,取最小值验算安全系数;5. Calculate the maximum load capacity of the bolt according to the four conditions of taking the upper limit of the tightening bolt (3) and the locking bolt (4) and taking the upper limit and the upper and lower limits respectively. ;
6.按预紧力操作误差±15%计算紧固螺栓(3)最大预紧力的上限Fmax1和下限Fmax2;6. Calculate the upper limit Fmax1 and the lower limit Fmax2 of the maximum pre-tightening force of the fastening bolt (3) according to the pre-tightening operation error ±15%;
7.按预紧力操作误差±15%计算锁紧螺栓(4)预紧力的上限F11和下限F12;7. Calculate the upper limit F11 and the lower limit F12 of the pre-tightening force of the locking bolt (4) according to the pre-tightening operation error ±15%;
8.以紧固螺栓(3)最大预紧力的上限Fmax1减去锁紧螺栓(4)预紧力下限F12的力值为Fmax,计算紧固螺栓(3)的应力σ2,要求σ2不大于0.8σs(高强度螺栓)或0.78σs(普通螺栓);8. Calculate the stress σ2 of the tightening bolt (3) by subtracting the upper limit Fmax1 of the maximum pre-tightening force of the tightening bolt (3) from the lower limit of the pre-tightening force F12 of the locking bolt (4), and request that σ2 is not greater than 0.8σs (high-strength bolt) or 0.78σs (ordinary bolt);
9.以紧固螺栓(3)最大预紧力的下限Fmax2减去锁紧螺栓(4)预紧力上限F11的力值为Fmax,计算紧固螺栓(3)的应力σ2,要求σ2不小于0.4σs(高强度螺栓或普通螺栓)。9. Calculate the stress σ2 of the tightening bolt (3) by subtracting the lower limit Fmax2 of the maximum pre-tightening force of the tightening bolt (3) from the upper limit of the pre-tightening force F11 of the locking bolt (4), and request that σ2 is not less than 0.4σs (high-strength bolts or ordinary bolts).
若计算流程中出现不符合要求的现象,可以采用减小锁紧螺栓(4)直径或使用再高屈服强度紧固螺栓(3)的方法处理。If the phenomenon does not meet the requirements in the calculation process, it can be treated by reducing the diameter of the locking bolt (4) or using the high yield strength fastening bolt (3).
实体螺栓在上述计算中作为参照物,对本发明的技术方案和计算方法进行说明。The physical bolt and the calculation method of the present invention will be described as a reference in the above calculation.
图1实施例中锁紧螺栓(4)有效拉伸长度L1=B,紧固螺栓(3)有效拉伸长度为左联接件(1)厚度。图3实施例中锁紧螺栓(4)有效拉伸长度为紧固螺栓(3)头部高度以及紧固螺母(7)、平垫(6)和两联接件的厚度之和,紧固螺栓(3)有效拉伸长度为两联接件厚度之和。图5和图6实施例螺栓有效拉伸长度和图3实施例相同。图12实施例螺栓有效拉伸长度和图10实施例相同。图13实施例中锁紧螺栓(4)有效拉伸长度为紧固螺栓(3)头部高度以及紧固螺母(7)、“碗型”垫片(10)和两联接件的厚度之和,紧固螺栓(3)有效拉伸长度为两联接件厚度之和。图14实施例螺栓有效拉伸长度和图10实施例相同。图16实施例中锁紧螺栓(4)有效拉伸长度为刚性套筒(11)长度加上紧固螺母(7)、“碗型”垫片(10)以及两联接件的厚度之和,紧固螺栓(3)有效拉伸长度为刚性套筒(11)长度以及两联接件厚度之和。图17实施例中锁紧螺栓(4)有效拉伸长度为紧固螺栓(3)头部高度以及平垫(6)和两联接件的厚度之和,紧固螺栓(3)有效拉伸长度为右联接件(2)厚度。In the embodiment of Fig. 1, the effective tension length L1 = B of the locking bolt (4), and the effective tensile length of the fastening bolt (3) is the thickness of the left coupling (1). In the embodiment of Fig. 3, the effective tensile length of the locking bolt (4) is the height of the head of the fastening bolt (3) and the sum of the thickness of the fastening nut (7), the flat washer (6) and the two coupling members, and the fastening bolt (3) The effective tensile length is the sum of the thicknesses of the two coupling members. The effective tensile length of the bolts of the embodiment of Figures 5 and 6 is the same as that of the embodiment of Figure 3. The effective tensile length of the bolt of the embodiment of Figure 12 is the same as that of the embodiment of Figure 10. In the embodiment of Fig. 13, the effective tensile length of the locking bolt (4) is the sum of the head height of the fastening bolt (3) and the thickness of the fastening nut (7), the "bowl type" gasket (10) and the two coupling members. The fastening bolt (3) has an effective tensile length which is the sum of the thicknesses of the two coupling members. The bolt effective length of the embodiment of Figure 14 is the same as that of the embodiment of Figure 10. In the embodiment of Figure 16, the effective tension length of the locking bolt (4) is the length of the rigid sleeve (11) plus the fastening nut (7), the "bowl type" gasket (10) and the thickness of the two coupling members, The effective tensile length of the fastening bolt (3) is the length of the rigid sleeve (11) and the sum of the thicknesses of the two coupling members. In the embodiment of Fig. 17, the effective tensile length of the locking bolt (4) is the height of the head of the fastening bolt (3) and the sum of the thickness of the flat pad (6) and the two coupling members, and the effective tensile length of the fastening bolt (3) For the right coupling (2) thickness.
以上计算方法适用于图1、图3、图5、图6、图10、图12、图13、图14和图16实施例,若锁紧螺栓(4)或紧固螺栓(3)的屈服强度或有效拉伸长度等发生变化,锁紧螺栓(4)直径选择范围或螺栓最大承载能力等也会发生变化。The above calculation method is applicable to the embodiments of FIGS. 1, 3, 5, 6, 10, 12, 13, 14, and 16, if the yielding of the locking bolt (4) or the fastening bolt (3) The strength or effective tensile length changes, and the diameter of the locking bolt (4) or the maximum load capacity of the bolt may also change.
若紧固螺栓(3)或实体螺栓选用粗牙螺纹,在计算截面积时,考虑螺纹的深度对截面积的影响,所以紧固螺栓(3)或实体螺栓的直径采用螺纹的底径进行计算较为合理。因为锁紧螺栓(4)直径相对较小,螺纹的深度较小,而且螺栓杆体的中心不制孔,截面积不发生变化,一般情况下采用名义直径计算即可。If the tightening bolt (3) or the solid bolt is a coarse thread, consider the influence of the depth of the thread on the cross-sectional area when calculating the cross-sectional area. Therefore, the diameter of the fastening bolt (3) or the solid bolt is calculated by the bottom diameter of the thread. More reasonable. Because the diameter of the locking bolt (4) is relatively small, the depth of the thread is small, and the center of the bolt body is not made of holes, the cross-sectional area does not change, and the nominal diameter can be generally calculated.
通过拧紧力矩控制预紧力,误差约为±25%;通过螺母(或螺栓)转角控制预紧力,误差约 为±15%;按拧紧力矩和螺母转角关系控制预紧力,精确高于单独按拧紧力矩或通过螺母(或螺栓)转角控制预紧力的方法,预紧力误差应小于±15%。若紧固螺栓(3)在中心孔的内壁贴上电阻应变片(位置在杆体有效拉伸长度的范围内),使用电阻应变计测量和控制螺栓所受拉力即预紧力,到达所需的预紧力后,去掉电阻应变片再拧入锁紧螺栓(4),紧固螺栓(3)的预紧力误差小于±1%。对于锁紧螺栓(4),若采用测量伸长值检验预紧力,预紧力误差约为±5%,若直接使用测力螺栓,预紧力可以精确到公斤。若紧固螺栓(3)或锁紧螺栓(4)使用环形垫圈传感器控制预紧力,预紧力误差应小于±15%。若预紧力误差选择±15%进行计算并且计算值符合要求,螺栓预紧力的实际误差值可控制在±15%以内,说明螺栓的实际预紧力肯定符合要求。The pre-tightening force is controlled by the tightening torque, the error is about ±25%; the pre-tightening force is controlled by the nut (or bolt) angle, and the error is about It is ±15%; the pre-tightening force is controlled according to the tightening torque and the nut rotation angle, which is higher than the method of controlling the pre-tightening force by the tightening torque alone or by the nut (or bolt) rotation angle, and the pre-tightening force error should be less than ±15%. If the fastening bolt (3) is attached with a strain gauge on the inner wall of the center hole (the position is within the effective stretch length of the rod), the resistance strain gauge is used to measure and control the tension of the bolt, that is, the preload force, to reach the desired After the preload, remove the strain gauge and screw into the lock bolt (4). The tightening force of the tightening bolt (3) is less than ±1%. For the locking bolt (4), if the pre-tightening force is checked by measuring the elongation value, the pre-tightening force error is about ± 5%. If the force-measuring bolt is used directly, the pre-tightening force can be accurate to kilogram. If the tightening bolt (3) or the locking bolt (4) uses a ring washer sensor to control the preload, the preload force error should be less than ±15%. If the pre-tightening force error is selected ±15% for calculation and the calculated value meets the requirements, the actual error value of the bolt pre-tightening force can be controlled within ±15%, indicating that the actual pre-tightening force of the bolt definitely meets the requirements.
若截面积较小、长度较长的锁紧螺栓(4)预紧力F1取较低值,截面积较大、长度较短的紧固螺栓(3)预紧力F2取较高值,紧固螺栓(3)的最大预紧力Fmax等于预紧总拉力P。当锁紧螺栓(4)预紧力F1从较低值到较高值逐渐递增时,紧固螺栓(3)的预紧力F2跟随逐渐下降,所以锁紧螺栓(4)可根据实际情况随时调节紧固螺栓(3)预紧力F2,防止紧固螺栓(3)过载,而锁紧螺栓(4)弹性伸长量相对较大,不容易过载。If the tightening bolt (4) with a small cross-sectional area and a long length has a lower pre-tightening force F1, the tightening bolt with a larger cross-sectional area and a shorter length (3) takes a higher value of the pre-tightening force F2. The maximum preload force Fmax of the fixing bolt (3) is equal to the pretensioning total pulling force P. When the pre-tightening force F1 of the locking bolt (4) is gradually increased from a lower value to a higher value, the pre-tightening force F2 of the fastening bolt (3) is gradually decreased, so the locking bolt (4) can be adjusted according to the actual situation. Adjust the pre-tightening force F2 of the fastening bolt (3) to prevent the fastening bolt (3) from being overloaded, and the locking bolt (4) has a relatively large elastic elongation and is not easily overloaded.
紧固螺栓(3)杆体的中心制孔后,解决了较大直径高强度螺栓在热处理时渗透性较差的问题,螺栓在淬火处理时容易淬透,提高了螺栓热处理效果,能稳定质量,适合大批量生产,且在使用时无需降低工作应力。若锁紧螺栓(4)选用直径30mm高强度螺栓,紧固螺栓(3)杆体的壁厚取30mm,紧固螺栓(3)杆体中心孔的内径取31mm,则紧固螺栓(3)的最大理论直径(外径)Dmax为91mm(Dmax=30×2+31=91mm),并且在淬火处理时也能淬透,质量稳定,可以作为高强度螺栓使用,和锁紧螺栓(4)配合使用后,能满足特殊场合使用较大直径螺栓的高强度需要和防松要求,与使用普通螺栓相比,直径、体积和重量相对较小,机械或构件的尺寸和结构能得到减小或简化,具有更强的市场竞争力。After tightening the center hole of the bolt (3), the problem of poor permeability of the large-diameter high-strength bolt during heat treatment is solved. The bolt is easily hardened during quenching treatment, which improves the heat treatment effect of the bolt and stabilizes the quality. Suitable for mass production, and does not need to reduce working stress when in use. If the locking bolt (4) is made of high-strength bolt with a diameter of 30mm, the wall thickness of the fastening bolt (3) is 30mm, and the inner diameter of the center hole of the fastening bolt (3) is 31mm, then the maximum of the fastening bolt (3) The theoretical diameter (outer diameter) Dmax is 91mm (Dmax=30×2+31=91mm), and it can be hardened during quenching treatment. The quality is stable. It can be used as a high-strength bolt and used with the locking bolt (4). After that, it can meet the high strength requirements and anti-loose requirements of the larger diameter bolts for special occasions. Compared with the use of ordinary bolts, the diameter, volume and weight are relatively small, and the size and structure of the mechanical or component can be reduced or simplified. Have a stronger market competitiveness.
若紧固螺栓(3)头部尺寸和实体螺栓相同,紧固螺栓(3)、锁紧螺栓(4)的材质以及加工工艺等和实体螺栓相同时,紧固螺栓(3)杆体和头部结合处的抗剪切强度应能满足要求。若锁紧螺栓(4)的材质或加工工艺和紧固螺栓(3)相比发生了变化,在锁紧螺栓(4)屈服强度增高或紧固螺栓(3)使用较大直径的高强度螺栓时,紧固螺栓(3)头部厚度和外径应适当增加,保证紧固螺栓(3)杆体和头部结合处的抗剪切强度不小于紧固螺栓(3)达到抗拉强度时所产生的剪切应力,紧固螺栓(3)头部外径增加是为了控制紧固螺栓(3)头部的支承面接触应力,防止联接件的表面出现塑性环状压陷。If the head bolt size of the fastening bolt (3) is the same as that of the solid bolt, the material of the fastening bolt (3), the locking bolt (4), and the machining process are the same as those of the solid bolt, and the bolt (3) rod and head are tightened. The shear strength of the joint should meet the requirements. If the material or processing technique of the locking bolt (4) is changed compared with the fastening bolt (3), the yield strength of the locking bolt (4) is increased or the fastening bolt (3) is made of a high-strength bolt of a larger diameter. The thickness and outer diameter of the head of the fastening bolt (3) should be appropriately increased to ensure that the shear strength of the joint between the rod and the head of the fastening bolt (3) is not less than that when the fastening bolt (3) reaches the tensile strength. The shear stress generated, the increase in the outer diameter of the head of the fastening bolt (3) is to control the contact surface contact stress of the head of the fastening bolt (3) and prevent plastic annular indentation on the surface of the coupling.
反旋向螺母(9)锁紧螺纹和紧固螺纹连接处的抗剪切强度应不小于紧固螺栓(3)达到最大预紧力上限时所产生的剪切应力,锁紧螺纹和紧固螺纹连接处的抗压强度应不小于锁紧螺栓(4)达到抗拉强度时所产生的应力。The shear strength of the anti-rotation nut (9) locking thread and the fastening thread connection shall not be less than the shear stress generated by the fastening bolt (3) reaching the maximum pre-tension upper limit, locking the thread and fastening The compressive strength of the threaded joint shall not be less than the stress generated when the locking bolt (4) reaches the tensile strength.
紧固螺栓(3)和锁紧螺栓(4)的螺纹可以按相关标准制作,不论左旋还是右旋,螺纹没有断开点,不破坏螺纹的强度,有利于提高预紧力和联接强度。The thread of the fastening bolt (3) and the locking bolt (4) can be made according to relevant standards. No matter whether it is left-handed or right-handed, the thread has no breaking point and does not damage the strength of the thread, which is beneficial to improve the pre-tightening force and the joint strength.
上述实施例和计算方法只是对本发明的技术方案进行说明,并不用于限制本发明,凡是在本发明技术方案的范围内,都是受保护的权利内容。The above embodiments and calculation methods are only for explaining the technical solutions of the present invention, and are not intended to limit the present invention, and are all protected contents within the scope of the technical solutions of the present invention.
本发明所述的“双螺栓防松方法”是一种防止螺栓松动的新方法,结构简单,方便 实用,反旋向螺母(9)和现用螺母的制造工艺基本相同,紧固螺栓(3)只比现用螺栓多一道杆体中心制孔的工序,制造成本较为低廉,扩大了高强度螺栓的应用范围(主要指有了质量稳定的较大直径高强度螺栓,强度比现有的高强度螺栓更高,能满足一些特殊场合的需求),而且具有应用重复性,所以工业实用性的前景较为广阔。 The "double bolt anti-loose method" described in the present invention is a new method for preventing loose bolts, and has a simple structure and convenience. Practical, the manufacturing process of the reverse rotation nut (9) and the active nut is basically the same. The fastening bolt (3) only has one more hole in the center of the rod than the current bolt, and the manufacturing cost is relatively low, and the high-strength bolt is enlarged. Application range (mainly refers to the large-diameter high-strength bolt with stable quality, higher strength than the existing high-strength bolts, can meet the needs of some special occasions), and has application repeatability, so the prospect of industrial applicability is relatively broad.

Claims (6)

  1. 本专利涉及一种双螺栓防松方法,涉及联接件、螺栓、螺母,其特征在于:联接件上加工螺孔或制孔,锁紧螺栓和紧固螺栓的外螺纹直径不同并且旋向相反,紧固螺栓的杆体中心制孔,紧固螺栓和紧固螺孔或紧固螺母联接,锁紧螺栓穿过紧固螺栓杆体的中心孔和锁紧螺孔或锁紧螺母联接,共同对联接件进行紧固;垫片和锁紧螺母、紧固螺母焊接成为“3合1”结构,或者垫片以及锁紧螺母做成一体和紧固螺母焊接成为“2合1”结构,还有把垫片以及紧固螺母做成一体和锁紧螺母焊接的另一种“2合1”结构,锁紧螺母和紧固螺母的内螺纹直径不同并且旋向相反,紧固螺栓联接紧固螺母,锁紧螺栓穿过紧固螺栓杆体的中心孔联接锁紧螺母,共同对联接件进行紧固;“反旋向螺母”设置两组直径不同并且旋向相反的内螺纹,紧固螺栓联接“反旋向螺母”,锁紧螺栓穿过紧固螺栓杆体的中心孔联接“反旋向螺母”,共同对联接件进行紧固。The patent relates to a double bolt anti-loose method, relating to a coupling member, a bolt and a nut. The utility model is characterized in that a screw hole or a hole is formed on the coupling member, and the external thread diameters of the locking bolt and the fastening bolt are different and the opposite directions are reversed. The center of the rod body of the fastening bolt is fastened, and the fastening bolt is coupled with the fastening screw hole or the fastening nut. The locking bolt passes through the center hole of the fastening bolt body and the locking screw hole or the lock nut is coupled to the joint member. Fasten the gasket; the gasket and the lock nut, the fastening nut are welded into a "3 in 1" structure, or the gasket and the lock nut are integrally formed and the fastening nut is welded into a "2 in 1" structure, and the pad is also provided. Another "2-in-1" structure in which the piece and the fastening nut are integrally welded with the lock nut. The internal diameters of the lock nut and the fastening nut are different and the opposite directions are reversed. The fastening bolts are coupled to the fastening nut and the lock. The tightening bolts are connected to the lock nut through the center hole of the fastening bolt body to jointly fasten the coupling member; the "reverse rotation nut" is provided with two sets of internal threads having different diameters and opposite directions of rotation, and the fastening bolts are coupled with "reverse rotation" To the nut", lock The coupling bolt through the central bore of the fastening bolt shaft "de-rotation to the nut", common to the coupling member is fastened.
  2. 根据权利要求1所述的一种双螺栓防松方法,其特征是:联接件同一圆心轴向中心线上加工有两个直径不同和螺纹旋向相反的螺孔。A double bolt anti-loose method according to claim 1, wherein the coupling member is machined with two screw holes having different diameters and oppositely rotating threads on the same center axis of the center of the circle.
  3. 根据权利要求1所述的一种双螺栓防松方法,其特征是:“反旋向螺母”为透孔式或封孔式结构。A double bolt locking method according to claim 1, wherein the "reverse rotation nut" is a through hole type or a sealed type structure.
  4. 根据权利要求1所述的一种双螺栓防松方法,其特征是:“反旋向螺母”为“单外多面角”、“双外多面角”或圆形。A double bolt anti-loose method according to claim 1, wherein the "reverse rotation nut" is a "single outer polygon angle", a "double outer polygon angle" or a circular shape.
  5. 根据权利要求1所述的一种双螺栓防松方法,其特征是:锁紧螺栓的头部或锁紧螺母压紧紧固螺栓的头部。A double bolt locking method according to claim 1, wherein the head of the locking bolt or the lock nut presses the head of the fastening bolt.
  6. 根据权利要求1所述的一种双螺栓防松方法,其特征是:在承担工作载荷时,紧固螺栓和锁紧螺栓的弹性伸长量相同。 A double-bolt anti-loose method according to claim 1, wherein the fastening bolt and the locking bolt have the same elastic elongation when the working load is taken.
PCT/CN2015/074549 2014-04-11 2015-03-19 Double-bolt loose proof method WO2015154614A1 (en)

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CN112528394A (en) * 2020-11-09 2021-03-19 东风汽车集团有限公司 Automobile engine connecting rod bolt type selection and checking method
CN112699499A (en) * 2020-11-09 2021-04-23 东风汽车集团有限公司 Gasoline engine flywheel bolt type selection and check method
CN113021260A (en) * 2021-03-18 2021-06-25 上汽大众汽车有限公司 Device for dismounting bolt by vehicle broach block
CN114909382A (en) * 2022-04-27 2022-08-16 江苏联储能源科技有限公司 Nut anti-loosening structure for high-temperature molten salt pump and installation method of nut anti-loosening structure
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CN112528394A (en) * 2020-11-09 2021-03-19 东风汽车集团有限公司 Automobile engine connecting rod bolt type selection and checking method
CN112699499A (en) * 2020-11-09 2021-04-23 东风汽车集团有限公司 Gasoline engine flywheel bolt type selection and check method
CN112528394B (en) * 2020-11-09 2022-04-15 东风汽车集团有限公司 Automobile engine connecting rod bolt type selection and checking method
CN112699499B (en) * 2020-11-09 2022-09-20 东风汽车集团有限公司 Gasoline engine flywheel bolt type selection and check method
CN113021260A (en) * 2021-03-18 2021-06-25 上汽大众汽车有限公司 Device for dismounting bolt by vehicle broach block
CN114909382A (en) * 2022-04-27 2022-08-16 江苏联储能源科技有限公司 Nut anti-loosening structure for high-temperature molten salt pump and installation method of nut anti-loosening structure
CN114909382B (en) * 2022-04-27 2024-04-12 江苏联储能源科技有限公司 Nut anti-loosening structure for high-temperature molten salt pump and installation method of nut anti-loosening structure
CN115076205A (en) * 2022-06-22 2022-09-20 东方电气风电股份有限公司 Novel bolt anti-loosening method applied to oil immersion environment of wind generating set

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