WO2015152118A1 - Electric curtain control device and program for same - Google Patents
Electric curtain control device and program for same Download PDFInfo
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- WO2015152118A1 WO2015152118A1 PCT/JP2015/059847 JP2015059847W WO2015152118A1 WO 2015152118 A1 WO2015152118 A1 WO 2015152118A1 JP 2015059847 W JP2015059847 W JP 2015059847W WO 2015152118 A1 WO2015152118 A1 WO 2015152118A1
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- rotation
- speed
- motor
- output shaft
- control unit
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47H—FURNISHINGS FOR WINDOWS OR DOORS
- A47H5/00—Devices for drawing draperies, curtains, or the like
- A47H5/02—Devices for opening and closing curtains
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47H—FURNISHINGS FOR WINDOWS OR DOORS
- A47H5/00—Devices for drawing draperies, curtains, or the like
- A47H5/02—Devices for opening and closing curtains
- A47H2005/025—Devices for opening and closing curtains controlled by electronic sensors
Definitions
- the present invention relates to an electric curtain control device and a program thereof.
- An electric curtain that electrically opens and closes the curtain by disposing a runner that travels through a belt or the like with a motor on the curtain rail and attaching an upper start end of the curtain material to the runner is disclosed (for example, see Patent Document 1). ).
- the electric curtain disclosed in Patent Document 1 includes a motor, an electromagnetic clutch that connects or disconnects the rotation shaft of the motor, a rotation detector that is installed on a rotation output shaft that drives the runner, and a microcomputer.
- the microcomputer detects that the slit plate of the rotation detector is rotating based on the signal from the rotation detector without outputting the drive signal for driving the motor,
- the electromagnetic clutch is kept open so that the curtain can be easily opened and closed by manual operation, and the electromagnetic clutch is connected after a certain period of time when the external force is stopped. It is configured to open and close the curtain via drive.
- the electric curtain disclosed in Patent Document 1 has a configuration in which the curtain is continuously operated in the direction of the last manual operation by driving the motor after a predetermined stop time has elapsed after the manual operation is stopped. For this reason, the curtain is opened and closed by driving the motor after the hand-drawing operation after a certain period of time when the external force is stopped, so that the smooth opening and closing operation is not performed and the operator feels uncomfortable.
- the present invention has been made in view of the above-mentioned problems, and an object of the present invention is to provide a smooth curtain with speed control that takes into consideration the handing speed of the operator without causing the operator to feel uncomfortable.
- An electric curtain control device for controlling the opening and closing of the curtain material suspended and supported on the curtain rail by a plurality of runners by moving the leading runner with a motor via a predetermined rotation transmission mechanism so as to enable opening and closing; To provide that program.
- the electric curtain control device controls the opening and closing of the curtain material suspended and supported by the curtain rail by a plurality of runners by moving the leading runner with a motor via a predetermined rotation transmission mechanism.
- a control device, a clutch drive control unit for controlling driving of an electromagnetic clutch for connecting or releasing a rotation output shaft connected to the rotation transmission mechanism and a rotation shaft of the motor, and a motor drive for driving and controlling the motor A controller, and a controller that monitors the rotation of the rotation output shaft based on a signal from a rotation detector installed on the rotation output shaft, and controls the clutch drive control unit and the motor drive control unit,
- the control unit rotates the rotation output shaft that rotates according to opening / closing of the curtain by a hand-drawn operation with the electromagnetic clutch open.
- the presence / absence of the rotation output shaft is monitored to calculate the rotation direction and rotation speed of the rotation output shaft, and the motor is rotated at a predetermined rotation speed corresponding to the rotation direction of the rotation output shaft.
- the driving speed of the rotation output shaft is monitored based on the rotation speed of the rotation output shaft, and when the hand pulling speed is lower than the target speed from a state higher than a predetermined target speed, the electromagnetic clutch And a function of controlling the driving of the motor at a rotational speed corresponding to a predetermined driving speed as a normal operation state of the curtain.
- control unit has a function of controlling the drive speed so as to coincide with the target speed at which the curtain moves to a normal operation state.
- the control unit may separately determine the target speed instead of comparing the hand speed with a single target speed, and the hand speed may be greater than the first target speed.
- the electromagnetic clutch is connected and driving of the motor is controlled at a rotational speed corresponding to the driving speed when the high speed is lower than the second target speed (first target speed> second target speed). It has a function.
- control unit may be configured to have a function of controlling at different target speeds in the opening direction and the closing direction of the curtain.
- control unit has a function of controlling to stop at a slow-down when stopping the driving of the motor from the driving speed.
- the program according to the present invention is configured to control the rotation transmission when opening and closing the curtain material suspended and supported on the curtain rail by a plurality of runners by moving the leading runner through a predetermined rotation transmission mechanism with a motor.
- a clutch drive control unit that controls the drive of an electromagnetic clutch that connects or releases the rotation output shaft connected to the mechanism and the rotation shaft of the motor, a motor drive control unit that drives and controls the motor, and the rotation output shaft Based on the signal of the installed rotation detector, the rotation of the rotation output shaft is monitored, and the control unit includes the control unit that controls the clutch drive control unit and the motor drive control unit, and is configured as the control unit.
- the rotating output shaft that rotates in response to opening and closing of the curtain by a hand-drawn operation with the electromagnetic clutch in an open state A step of monitoring presence / absence of rotation, calculating a rotation direction and a rotation speed of the rotation output shaft when the rotation output shaft rotates, and a predetermined rotation in a rotation direction corresponding to the rotation direction of the rotation output shaft.
- the step of controlling the driving of the motor by the speed and the handing speed by the handing operation based on the rotational speed of the rotation output shaft are monitored, and the handing speed becomes lower than the target speed from a state higher than a predetermined target speed.
- the program for executing the step of connecting the electromagnetic clutch and controlling the driving of the motor at a rotational speed corresponding to a predetermined driving speed as a normal operation state of the curtain the program for executing the step of connecting the electromagnetic clutch and controlling the driving of the motor at a rotational speed corresponding to a predetermined driving speed as a normal operation state of the curtain.
- the present invention it is possible to smoothly open and close the curtain by speed control in consideration of the operator's guidance speed. That is, the operator does not feel uncomfortable due to the start of operation of the motor during the manual operation, and the opening / closing of the curtain is smoothly taken over by the motor of the electric curtain following the manual operation.
- FIG. 1 is a front view showing an electric curtain including a control device according to an embodiment of the present invention, which will be described in detail later.
- the curtain material 2 is drawn from one end portion of the curtain rail 1 toward the other end portion, or the curtain material is directed from the other end portion of the curtain rail 1 toward the one end portion. 2 is folded.
- a leading runner 3 is supported on the curtain rail 1 so as to be movable, and a large number of runners 4 are supported between the leading runner 3 and the right end of the curtain rail 1 so as to be movable.
- the curtain material 2 is suspended and supported by the leading runner 3 and the runner 4.
- Transfer devices 5 and 7 are attached to the left and right ends of the curtain rail 1, and endless transfer belts that move in the curtain rail 1 are hung on the transfer devices 5 and 7 (not shown). ).
- a motor unit 6 is suspended and supported by the transfer device 5 on the right end side of the curtain rail 1, and the transfer belt is moved within the curtain rail 1 by the driving force of the motor 35 disposed in the motor unit 6. .
- the leading runner 3 moves from one end of the curtain rail 1 toward the other end by the rotation of the motor 35 in the forward / reverse direction, or moves from the other end of the curtain rail 1 toward the one end.
- FIG. 2 is a cross-sectional view of a motor unit that houses a control device according to an embodiment of the present invention.
- the motor unit 6 includes a motor 35, an electromagnetic clutch 34, an optical sensor 31 that constitutes a rotation detector, a sensor substrate 32, and a slit plate 33 in a motor case 61 having a substantially rectangular tube shape, A control device 36, a switch board 37, a modular board 38, a power supply board 39 and the like are accommodated.
- the switch board 37 is used when setting one of a plurality of control modes set in advance for transferring the curtain material 2.
- the switch board 37 is connected to the control device 36 with predetermined wiring, and is attached to the unit cap 63, and the unit cap 63 is attached to the lower end of the motor case 61.
- the modular board 38 includes a cable input terminal for connecting an external operation switch (not shown). Based on the operation of the operation switch, various operations (for example, rotation of the motor 35 corresponding to a target speed which is a target speed by motor driving of an ordinary electric curtain) with respect to the control unit 366 mounted on the control device 36. Shaft rotation speed) can be set.
- the operation switch can be configured as a device that performs setting of the control device 36 by wire or that performs setting of the control device 36 by remote operation wirelessly.
- the power supply board 39 is configured by a power supply circuit that inputs AC power from the outside via the cable 41 and converts the power into DC power, and supplies power to each functional unit.
- the switch board 37, the modular board 38, the power supply board 39, and the control device 36 are attached to each frame.
- the rotation shaft of the motor 35 can be connected to the rotation output shaft 42 of the motor unit 6 (that is, the rotation shaft of the slit plate 33 of the rotation detector) via the electromagnetic clutch 34, and the rotation output shaft 42 is connected to the base member 62. It protrudes upward from.
- the rotation output shaft 42 is attached to the pulley so as to rotate a pulley (not shown) that meshes with the endless transfer belt described above. Accordingly, the transfer belt moves in the curtain rail 1 as the pulley rotates, and the endless transfer belt and pulley function as a rotation transmission mechanism for the rotation output shaft 42.
- FIG. 3 is a diagram illustrating a configuration example of the control device 36 according to an embodiment of the present invention.
- the motor 35, the electromagnetic clutch 34, and the rotation detector are connected to the control device 36.
- the rotation detector includes a slit plate 33 attached to the output side rotation shaft of the electromagnetic clutch 34 and an optical sensor 31 provided on the sensor substrate 32, and a train of light passing through the rotating slit plate 33 is used as a pulse signal. I can catch it. Accordingly, the rotation detector can detect the presence / absence, rotation direction and rotation speed of the rotation output shaft 42, thereby detecting the driving distance, driving speed and continuous external force of the endless transfer belt. can do.
- the control device 36 includes a wired setting signal input unit 361, a remote setting signal input unit 362, a motor drive control unit 363, a clutch drive control unit 364, a rotation detection signal input unit 365, and a control unit 366.
- the wired setting signal input unit 361 performs various operations (for example, the rotational speed of the rotating shaft of the motor 35 corresponding to the target speed) with respect to the control unit 366 via the operation switch connected to the modular substrate 38.
- a signal for defining is input and set in the control unit 366.
- the remote setting signal input unit 362 performs various operations (for example, rotation of the rotation shaft of the motor 35 corresponding to the target speed) with respect to the control unit 366 wirelessly through the operation switch connected to the modular board 38.
- a signal for defining (speed) is input and set in the control unit 366.
- the motor drive control unit 363 drives and controls the rotation of the motor 35 in accordance with a control instruction from the control unit 366.
- the clutch drive control unit 364 controls the driving of the electromagnetic clutch 34 that connects or releases the rotation output shaft 42 and the rotation shaft of the motor 35 in accordance with a control instruction from the control unit 366.
- the rotation detection signal input unit 365 inputs a signal of a rotation detector (the optical sensor 31, the sensor substrate 32, and the slit plate 33) installed on the rotation output shaft 42, and outputs the signal to the control unit 366 as a pulse signal.
- a rotation detector the optical sensor 31, the sensor substrate 32, and the slit plate 33
- the control unit 366 controls operations of the clutch drive control unit 364 and the motor drive control unit 363 based on the signal from the rotation detection signal input unit 365.
- FIG. 4 is a block diagram illustrating an example of the control unit 366 in the control device 36 according to the embodiment of the present invention.
- the control unit 366 includes a rotation direction monitoring unit 3661, a rotation direction detection unit 3662, a rotation speed monitoring unit 3663, a clutch connection control unit 3664, and a drive control unit 3665.
- a rotation direction monitoring unit 3661 a rotation direction monitoring unit 3661
- a rotation direction detection unit 3662 a rotation direction detection unit 3662
- a rotation speed monitoring unit 3663 a rotation speed monitoring unit 3663
- a clutch connection control unit 3664 and a drive control unit 3665.
- the rotation direction monitoring unit 3661 monitors the presence / absence of rotation of the rotation output shaft 42 that rotates according to the opening / closing operation by the curtain hand-drawn operation based on the pulse signal from the rotation detection signal input unit 365, and the rotation of the rotation output shaft 42 is detected. When there is, the pulse signal is sent to the rotation direction detection unit 3661.
- the rotation direction detection unit 3662 obtains the rotation direction of the rotation output shaft 42 from the pulse signal relating to the rotation of the rotation output shaft 42 obtained through the rotation direction monitoring unit 3661, notifies the drive control unit 3665 of the rotation direction, and A pulse signal related to the rotation of the rotation output shaft 42 is sent to the rotation speed monitoring unit 3663.
- the rotation speed monitoring unit 3663 monitors the rotation speed of the rotation output shaft 42 (that is, the rotation speed corresponding to the guide speed) from the pulse signal related to the rotation of the rotation output shaft 42, and sets a predetermined target rotation speed (that is, the rotation speed).
- a predetermined target rotation speed that is, the rotation speed.
- the clutch connection control unit 3664 is notified of this. It should be noted that when comparing the guide speed and the target speed, a determination is made in consideration of the influence of jitter.
- the target speed can be, for example, a target speed by motor driving of a normal electric curtain.
- the clutch connection control unit 3664 sends the rotation output shaft 42 and the motor 35 in accordance with a notification that the rotation speed of the rotation output shaft 42 is equal to or lower than the target rotation speed (that is, a notification that the hand-drawing speed is lower than the target speed).
- a control instruction is output to the clutch drive control unit 364 so as to connect the rotary shaft, and the drive control unit 3665 is also notified.
- the drive control unit 3665 When the drive control unit 3665 receives a notification of the rotation direction of the rotation output shaft 42 from the rotation direction detection unit 3662 in a state where the rotation output shaft 42 and the rotation shaft of the motor 35 are separated from each other, the drive control unit 3665 notifies the motor drive control unit 363. On the other hand, a control instruction is output so that the rotation output shaft 42 is driven to rotate in the rotation direction at an initial rotation speed corresponding to a predetermined initial drive speed related to opening and closing of the curtain, and the rotation output shaft 42 When the notification that the rotation axis of the motor 35 is connected is received, the rotation direction at the rotation speed corresponding to the drive speed determined in advance as the normal operation state of the curtain to the motor drive control unit 363. A control instruction is output so as to be rotated.
- the motor drive control unit 363 preferably drives the motor 35 so as to slow up from the initial drive speed to a predetermined drive speed as a normal operation state of the curtain.
- the rotation direction monitoring unit 3661 can be configured to count a pulse signal related to the rotation of the rotation output shaft 42 and grasp which position on the curtain rail 1 the leading runner 3 is on.
- the position of the top runner 3 on the curtain rail 1 is determined at any time (for example, when the apparatus is installed or periodically) by performing calibration (calibration), so that the curtain rail 1 can be determined according to the count value of the pulse signal.
- the position of the top runner 3 can be grasped and notified to the drive control unit 3665.
- the motor drive control unit 363 is provided with a function of detecting an overload state for forcibly stopping the motor 35.
- the overload state the motor 35 is forcibly stopped and the control unit It can be configured to notify the drive controller 3665 of 36 6.
- the motor 35 is operated by feedback control by constant voltage drive, when the position of the leading runner 3 arrives at the end on the curtain rail 1 or when the movement of the curtain is forcibly stopped by the operator (ie, rotation) When the rotation of the output shaft 42 is stopped), a motor drive current indicating an overload state flows. Therefore, an overload state can be detected by detecting and monitoring the motor drive current.
- the drive control unit 3665 indicates an overload state for forcibly stopping the motor 35 when the position of the leading runner 3 moves near the end on the curtain rail 1 while driving the motor 35.
- the rotation of the motor 35 can be stopped, and at the same time, the motor drive control unit 363 and the clutch drive control unit 364 can be instructed to release the connection in the electromagnetic clutch 34.
- the drive control unit 3665 is configured to receive a notification of the rotation stop of the slit plate 33 (that is, the rotation stop of the rotation output shaft 42) from the rotation direction monitoring unit 3661, and the rotation output shaft 42 is rotated. It can be configured to stop the rotation of the motor 35 at the time of the stop and simultaneously instruct the motor drive control unit 363 and the clutch drive control unit 364 to release the connection in the electromagnetic clutch 34.
- control unit 366 of this example can be configured by a computer.
- a program for causing the computer to realize the function of the control unit 366 is stored in a memory provided inside or outside the computer.
- a program in which processing contents for realizing the function of the control unit 366 are controlled by control of a central processing unit (CPU) provided in the computer is appropriately read from the memory, and corresponds to the function of the control unit 366.
- Processing can be realized by a computer. Note that a part of the function of the control unit 366 illustrated with reference to FIG. 4 can be realized by hardware, and the other part can be configured by a computer.
- FIG. 5 is a flowchart illustrating an operation example of the control unit 366 in the control device 36 according to the embodiment of the present invention.
- the control at the time of shifting from a state in which no manual operation is performed by the operator (standby state) to a curtain opening / closing operation state (normal operation state) driven by a motor will be mainly described.
- control unit 366 is in response to the opening / closing operation by the curtain hand-drawing operation by the pulse signal from the rotation detection signal input unit 365 when the hand-drawing operation by the operator is not performed (standby state) (step S1).
- the presence or absence of rotation of the rotating output shaft 42 is monitored (step S2). Thereby, it is possible to detect the guidance operation.
- step S2 When there is no rotation of the rotation output shaft 42 (step S2: No), the control unit 366 monitors until the rotation output shaft 42 is rotated, and when there is a manual operation, that is, the rotation shaft of the rotation output shaft 42 and the motor 35.
- step S2: Yes When the rotation output shaft 42 is rotated in a state in which is disconnected (step S2: Yes), a guidance direction (that is, corresponding to the rotation direction of the rotation output shaft 42) is calculated (step S3).
- control unit 366 initializes the rotation output shaft 42 corresponding to a predetermined initial drive speed related to opening / closing of the curtain with respect to the motor drive control unit 363 in the rotation direction of the rotation output shaft 42 corresponding to the guide direction.
- the motor 35 is controlled to rotate at the rotation speed, and thereby the rotation of the motor 35 is started (step S4).
- control unit 366 calculates the hand speed, that is, the rotation speed of the rotation output shaft 42 in a state where the rotation output shaft 42 and the rotation shaft of the motor 35 are separated (step S5).
- the control unit 366 determines whether or not the handdrawing speed is higher than the target speed from the target speed, that is, whether the rotational speed of the rotation output shaft 42 is higher than the target rotational speed and lower than the target rotational speed. Whether or not (step S6), and when the guidance speed is maintained higher than the target speed (step S6: Yes), the monitoring is continued until the guidance speed becomes equal to or lower than the target speed. On the other hand, when the guide speed is equal to or lower than the target speed (step S6: No), the control unit 366 instructs the clutch drive control unit 364 to connect the rotation output shaft 42 and the rotation shaft of the motor 35. Output (step S7).
- control unit 366 instructs the motor drive control unit 363 to rotationally drive in the rotational direction at a rotational speed corresponding to a predetermined drive speed as a normal operation state of the curtain. Is output (step S8).
- the controller 366 forcibly stops the motor 35 when the position of the leading runner 3 moves near the end on the curtain rail 1 while the motor 35 is being driven.
- the stop of the rotation of the slit plate 33 that is, the stop of the rotation of the rotation output shaft 42
- the rotation of the motor 35 is stopped and at the same time the electromagnetic clutch
- the motor drive control unit 363 and the clutch drive control unit 364 are instructed to release the connection at 34 (step S9).
- control device 36 and its program of the present embodiment it is possible to smoothly open and close the curtain by speed control that takes into account the handing speed of the operator without causing the operator to feel uncomfortable.
- An electric curtain can be realized.
- the rotation direction and rotation speed of the motor 35 in accordance with the drawing direction and the drawing speed in the curtain opening / closing operation state (normal operation state) driven by the motor. Therefore, the curtain can be opened and closed at a desired driving speed suitable for the operator.
- the rotating output shaft 42 and the rotating shaft of the motor 35 are separated by the electromagnetic clutch 34 in the standby state, thereby opening and closing the curtain by hand-drawing operation.
- the control device 36 detects the rotation start and the rotation direction based on the signals from the rotation detector (the optical sensor 31, the sensor substrate 32, and the slit plate 33), and the motor 35
- the rotation detector the optical sensor 31, the sensor substrate 32, and the slit plate 33
- the guide speed calculated based on the signal from a rotation detector (the optical sensor 31, the sensor board
- the hand-drawing speed decreases and the hand-drawing speed becomes equal to or lower than the target speed. Since the rotation output shaft 42 and the rotation shaft of the motor 35 are connected by the clutch 34, the speed control from the guide speed to the target speed can be performed smoothly.
- the driving speed in the normal operation state does not necessarily match the target speed at which the curtain moves to the normal operation state, and the target speed may be used as a threshold value for shifting from the standby state to the normal operation state. In order to realize smoother speed control, it is preferable to match this driving speed with the target speed at which the curtain moves to the normal operation state.
- the motor driving is not performed based on the lapse of a fixed time of the external force as in the technique of Patent Document 1, but the target speed is set. Accordingly, it is possible to appropriately detect the guide speed that can change in accordance with the operator's guide operation, and to realize speed control in consideration of the guide speed in the category intended by the operator.
- the present invention has been described with reference to examples of specific embodiments, but the present invention is not limited to the examples of the above-described embodiments, and various modifications can be made without departing from the technical idea thereof.
- a single opening type electric curtain has been described as an example, but the present invention can be applied to other uses such as a double opening type electric curtain.
- the example of the above-described embodiment has described the example in which the speed control by the motor 35 is realized by comparing the guide speed and the single target speed.
- the target speed is determined separately, and the speed control by the motor 35 is performed depending on whether or not the guide speed is higher than the first target speed and lower than the second target speed (first target speed> second target speed).
- first target speed> second target speed can be configured to be realized.
- priority is given to the hand-drawn by the operator, and the second target speed from the state where the hand-drawing speed is higher than the first target speed.
- the motor 35 can be configured to perform speed control. As a result, even when a large jitter occurs at the time of detecting the hand-drawing speed, the influence of this jitter can be alleviated and more stable drive control can be performed.
- control device 36 may be configured to set different target speeds for the opening direction and the closing direction of the curtain to the control unit 366 via the wired setting signal input unit 361 or the remote setting signal input unit 362. it can. Thereby, the convenience for the operator can be improved according to the application.
- the control device 36 is in a normal operation state (for example, a target speed driving state). Therefore, when the driving of the motor 35 is stopped, the motor 35 can be controlled to stop at a slowdown. As a result, a dynamic aesthetic appearance can be generated in a series of operations from a hand-drawing operation to a motor-driven operation that is smoothly taken over and stopped.
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Abstract
Provided are an electric curtain control device and a program for the same that control the opening and closing of a curtain hanging from and supported on a curtain rail by a plurality of runners, said control device and program controlling the opening and closing of the curtain by moving the lead runner with a motor via a prescribed rotation transmitting mechanism. This control device (36) comprises: a clutch drive control unit (364) that controls an electromagnetic clutch (34) for connecting or releasing a rotary output shaft (42) and a rotary shaft of the motor (35); a motor drive control unit (363) that controls the motor (35); and a control unit (366) that controls the clutch drive control unit (364) and the motor drive control unit (363) by monitoring the rotation of the rotary output shaft (42) on the basis of a signal from a rotational detector disposed on the rotary output shaft (42). The control unit (366) controls the driving of the motor (35) by monitoring whether the rotary output shaft (42) is rotating, the direction of rotation, and the rotational speed while the electromagnetic clutch (34) is in a released state, and connects the electromagnetic clutch (34) when the curtain pull speed changes from being higher than a target speed to being equal to or lower than the target speed.
Description
本発明は、電動カーテンの制御装置及びそのプログラムに関する。
The present invention relates to an electric curtain control device and a program thereof.
カーテンレールに、モーターでベルト等を介して走行するランナーを設け、このランナーにカーテン材の上部始端を取り付けることにより、カーテンを電動で開閉する電動カーテンが開示されている(例えば、特許文献1参照)。
An electric curtain that electrically opens and closes the curtain by disposing a runner that travels through a belt or the like with a motor on the curtain rail and attaching an upper start end of the curtain material to the runner is disclosed (for example, see Patent Document 1). ).
特許文献1に開示される電動カーテンは、モーターと、モーターの回転軸の接続又は切り放しを行う電磁クラッチと、ランナーを駆動させる回転出力軸に設置された回転検出器と、マイクロコンピューターとを具備し、マイクロコンピューターが、回転検出器からの信号を基に、モーターを駆動する駆動信号を出力していない状態で回転検出器のスリット板が回転していることを検知したとき、外部力でスリット板が回転していることと判断して、電磁クラッチを開放維持してカーテンの手引き操作による開閉操作が軽く行えるようにし、さらに、外部力の停止一定時間経過を経て電磁クラッチを連結し、モーターの駆動を介してカーテンを開閉するように構成される。
The electric curtain disclosed in Patent Document 1 includes a motor, an electromagnetic clutch that connects or disconnects the rotation shaft of the motor, a rotation detector that is installed on a rotation output shaft that drives the runner, and a microcomputer. When the microcomputer detects that the slit plate of the rotation detector is rotating based on the signal from the rotation detector without outputting the drive signal for driving the motor, The electromagnetic clutch is kept open so that the curtain can be easily opened and closed by manual operation, and the electromagnetic clutch is connected after a certain period of time when the external force is stopped. It is configured to open and close the curtain via drive.
この特許文献1に開示される電動カーテンでは、手引き操作による開閉操作後、手引き操作を停止し所定の停止一定時間を経過すると、モーターの駆動により最後に手引き操作した方向へ継続してカーテンを動作させる構成となっている。
In the electric curtain disclosed in Patent Document 1, after the opening / closing operation by the hand-drawn operation, the hand-drawn operation is stopped, and when a predetermined stop time has elapsed, the curtain is continuously operated in the direction of the last hand-drawn operation by driving the motor. It is the composition which makes it.
特許文献1に開示される電動カーテンでは、手引き操作を停止し所定の停止一定時間を経過後に、モーターの駆動により最後に手引き操作した方向へ継続してカーテンを動作させる構成となっている。このため、手引き操作に引き続きモーターの駆動によるカーテンの開閉が外部力の停止一定時間を経過後に行われることとなり、スムーズな開閉動作が行われず、操作者に対して違和感を生じさせることとなる。
The electric curtain disclosed in Patent Document 1 has a configuration in which the curtain is continuously operated in the direction of the last manual operation by driving the motor after a predetermined stop time has elapsed after the manual operation is stopped. For this reason, the curtain is opened and closed by driving the motor after the hand-drawing operation after a certain period of time when the external force is stopped, so that the smooth opening and closing operation is not performed and the operator feels uncomfortable.
また、特許文献1の技法によれば、手引き操作による当該回転出力軸の回転の有無及びその回転方向のみを判別し、モーターを駆動する駆動信号を出力していない状態で回転検出器のスリット板が回転している状態の検知、並びに、外部力の停止の検知を行うように構成している。このため、カーテンを操作者によってゆっくり開閉動作させたときや素早く開閉動作させたときなど、手引き操作による開閉動作速度に違いがあるにも関わらず、外部力の停止一定時間の経過を基準にモーターの駆動によるカーテンの開閉を行うこととなり、操作者が意図しないモーター駆動によるカーテンの開閉動作が行われうる。
Further, according to the technique of Patent Document 1, it is determined whether or not the rotation output shaft is rotated by a hand-drawn operation and only the rotation direction thereof, and the slit plate of the rotation detector is in a state where a drive signal for driving the motor is not output. It is comprised so that the detection of the state which is rotating and the stop of an external force may be detected. For this reason, even when the curtain is slowly opened and closed by the operator, or when it is quickly opened and closed, the motor is based on the passage of a certain period of stoppage of external force, despite the difference in the opening and closing speed due to the manual operation. The curtain is opened and closed by driving, and the curtain opening and closing operation by the motor drive unintended by the operator can be performed.
本発明は、上述の問題を鑑みて為されたものであり、本発明の目的は、操作者に対して違和感を生じさせることなく、操作者の手引き速度を考慮する速度制御でスムーズなカーテンの開閉を可能とするよう、複数のランナーによってカーテンレールに吊下支持されたカーテン材の開閉についてモーターで所定の回転伝達機構を介して先頭ランナーを移動させることにより制御する、電動カーテンの制御装置及びそのプログラムを提供することにある。
The present invention has been made in view of the above-mentioned problems, and an object of the present invention is to provide a smooth curtain with speed control that takes into consideration the handing speed of the operator without causing the operator to feel uncomfortable. An electric curtain control device for controlling the opening and closing of the curtain material suspended and supported on the curtain rail by a plurality of runners by moving the leading runner with a motor via a predetermined rotation transmission mechanism so as to enable opening and closing; To provide that program.
本発明による電動カーテンの制御装置は、複数のランナーによってカーテンレールに吊下支持されたカーテン材の開閉についてモーターで所定の回転伝達機構を介して先頭ランナーを移動させることにより制御する、電動カーテンの制御装置であって、前記回転伝達機構に連結する回転出力軸と前記モーターの回転軸との接続又は開放を行う電磁クラッチの駆動を制御するクラッチ駆動制御部と、前記モーターを駆動制御するモーター駆動制御部と、前記回転出力軸に設置した回転検出器の信号を基に前記回転出力軸の回転を監視し、前記クラッチ駆動制御部及び前記モーター駆動制御部を制御する制御部とを備え、前記制御部は、前記電磁クラッチの開放の状態で手引き操作によるカーテンの開閉に応じて回転する前記回転出力軸の回転の有無を監視し、該回転出力軸の回転が有る際に前記回転出力軸の回転方向及び回転速度を算出するとともに、該回転出力軸の回転方向と対応する回転方向に所定の回転速度で前記モーターの駆動を制御し、前記回転出力軸の回転速度を基に前記手引き操作による手引き速度を監視し、前記手引き速度が所定の目標速度より高い状態から該目標速度以下となる際に、前記電磁クラッチを接続し、当該カーテンの通常動作状態として予め定められた駆動速度に対応する回転速度で前記モーターの駆動を制御する機能を有することを特徴とする。
The electric curtain control device according to the present invention controls the opening and closing of the curtain material suspended and supported by the curtain rail by a plurality of runners by moving the leading runner with a motor via a predetermined rotation transmission mechanism. A control device, a clutch drive control unit for controlling driving of an electromagnetic clutch for connecting or releasing a rotation output shaft connected to the rotation transmission mechanism and a rotation shaft of the motor, and a motor drive for driving and controlling the motor A controller, and a controller that monitors the rotation of the rotation output shaft based on a signal from a rotation detector installed on the rotation output shaft, and controls the clutch drive control unit and the motor drive control unit, The control unit rotates the rotation output shaft that rotates according to opening / closing of the curtain by a hand-drawn operation with the electromagnetic clutch open. The presence / absence of the rotation output shaft is monitored to calculate the rotation direction and rotation speed of the rotation output shaft, and the motor is rotated at a predetermined rotation speed corresponding to the rotation direction of the rotation output shaft. The driving speed of the rotation output shaft is monitored based on the rotation speed of the rotation output shaft, and when the hand pulling speed is lower than the target speed from a state higher than a predetermined target speed, the electromagnetic clutch And a function of controlling the driving of the motor at a rotational speed corresponding to a predetermined driving speed as a normal operation state of the curtain.
また、本発明による電動カーテンの制御装置において、前記制御部は、前記駆動速度を当該カーテンの通常動作状態へと移行する前記目標速度と一致させて制御する機能を有することを特徴とする。
In the electric curtain control device according to the present invention, the control unit has a function of controlling the drive speed so as to coincide with the target speed at which the curtain moves to a normal operation state.
また、本発明による電動カーテンの制御装置において、前記制御部は、前記手引き速度と単一の目標速度との比較に代えて当該目標速度を別個に定め、前記手引き速度が第1の目標速度より高い状態から第2の目標速度以下(第1の目標速度>第2の目標速度)となる際に、前記電磁クラッチを接続し、前記駆動速度に対応する回転速度で前記モーターの駆動を制御する機能を有することを特徴とする。
In the electric curtain control device according to the present invention, the control unit may separately determine the target speed instead of comparing the hand speed with a single target speed, and the hand speed may be greater than the first target speed. The electromagnetic clutch is connected and driving of the motor is controlled at a rotational speed corresponding to the driving speed when the high speed is lower than the second target speed (first target speed> second target speed). It has a function.
尚、本発明による電動カーテンの制御装置において、前記制御部は、当該カーテンの開方向と閉方向とで異なる目標速度により制御する機能を有するように構成することもできる。
In the electric curtain control device according to the present invention, the control unit may be configured to have a function of controlling at different target speeds in the opening direction and the closing direction of the curtain.
また、本発明による電動カーテンの制御装置において、前記制御部は、前記駆動速度から前記モーターの駆動を停止させるにあたり、スローダウンで停止するよう制御する機能を有することを特徴とする。
Further, in the electric curtain control device according to the present invention, the control unit has a function of controlling to stop at a slow-down when stopping the driving of the motor from the driving speed.
更に、本発明によるプログラムは、複数のランナーによってカーテンレールに吊下支持されたカーテン材の開閉についてモーターで所定の回転伝達機構を介して先頭ランナーを移動させることにより制御する際に、前記回転伝達機構に連結する回転出力軸と前記モーターの回転軸との接続又は開放を行う電磁クラッチの駆動を制御するクラッチ駆動制御部と、前記モーターを駆動制御するモーター駆動制御部と、前記回転出力軸に設置した回転検出器の信号を基に前記回転出力軸の回転を監視し、前記クラッチ駆動制御部及び前記モーター駆動制御部を制御する制御部とを備える制御装置にて、前記制御部として構成するコンピュータに、前記電磁クラッチの開放の状態で手引き操作によるカーテンの開閉に応じて回転する前記回転出力軸の回転の有無を監視するステップと、該回転出力軸の回転が有る際に前記回転出力軸の回転方向及び回転速度を算出するとともに、該回転出力軸の回転方向と対応する回転方向に所定の回転速度で前記モーターの駆動を制御するステップと、前記回転出力軸の回転速度を基に前記手引き操作による手引き速度を監視し、前記手引き速度が所定の目標速度より高い状態から該目標速度以下となる際に、前記電磁クラッチを接続し、当該カーテンの通常動作状態として予め定められた駆動速度に対応する回転速度で前記モーターの駆動を制御するステップと、を実行させるためのプログラムである。
Further, the program according to the present invention is configured to control the rotation transmission when opening and closing the curtain material suspended and supported on the curtain rail by a plurality of runners by moving the leading runner through a predetermined rotation transmission mechanism with a motor. A clutch drive control unit that controls the drive of an electromagnetic clutch that connects or releases the rotation output shaft connected to the mechanism and the rotation shaft of the motor, a motor drive control unit that drives and controls the motor, and the rotation output shaft Based on the signal of the installed rotation detector, the rotation of the rotation output shaft is monitored, and the control unit includes the control unit that controls the clutch drive control unit and the motor drive control unit, and is configured as the control unit. The rotating output shaft that rotates in response to opening and closing of the curtain by a hand-drawn operation with the electromagnetic clutch in an open state A step of monitoring presence / absence of rotation, calculating a rotation direction and a rotation speed of the rotation output shaft when the rotation output shaft rotates, and a predetermined rotation in a rotation direction corresponding to the rotation direction of the rotation output shaft The step of controlling the driving of the motor by the speed and the handing speed by the handing operation based on the rotational speed of the rotation output shaft are monitored, and the handing speed becomes lower than the target speed from a state higher than a predetermined target speed. In this case, the program for executing the step of connecting the electromagnetic clutch and controlling the driving of the motor at a rotational speed corresponding to a predetermined driving speed as a normal operation state of the curtain.
本発明によれば、操作者の手引き速度を考慮する速度制御でスムーズなカーテンの開閉が可能となる。即ち、操作者は手引き中にモーターの動作開始による違和感を生じさせることがなく、またカーテンの開閉は手引き操作に引き続き電動カーテンのモーターによりスムーズに引き継がれるようになる。
According to the present invention, it is possible to smoothly open and close the curtain by speed control in consideration of the operator's guidance speed. That is, the operator does not feel uncomfortable due to the start of operation of the motor during the manual operation, and the opening / closing of the curtain is smoothly taken over by the motor of the electric curtain following the manual operation.
以下、図面を参照して、本発明による一実施形態の制御装置及びそのプログラムを説明する。図1は、詳細に後述する本発明による一実施形態の制御装置を備える電動カーテンを示す正面図である。
Hereinafter, a control device and a program thereof according to an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a front view showing an electric curtain including a control device according to an embodiment of the present invention, which will be described in detail later.
(電動カーテンの構成)
図1に示す片開き型の電動カーテンは、カーテンレール1の一端部から他端部に向かってカーテン材2が引き出され、或いはカーテンレール1の当該他端部から当該一端部に向かってカーテン材2が畳み込まれる。 (Configuration of electric curtain)
Thecurtain material 2 is drawn from one end portion of the curtain rail 1 toward the other end portion, or the curtain material is directed from the other end portion of the curtain rail 1 toward the one end portion. 2 is folded.
図1に示す片開き型の電動カーテンは、カーテンレール1の一端部から他端部に向かってカーテン材2が引き出され、或いはカーテンレール1の当該他端部から当該一端部に向かってカーテン材2が畳み込まれる。 (Configuration of electric curtain)
The
カーテンレール1には先頭ランナー3が移動可能に支持され、先頭ランナー3とカーテンレール1の右端との間に多数のランナー4が移動可能に支持されている。そして、カーテン材2が先頭ランナー3及びランナー4に吊下支持されている。
A leading runner 3 is supported on the curtain rail 1 so as to be movable, and a large number of runners 4 are supported between the leading runner 3 and the right end of the curtain rail 1 so as to be movable. The curtain material 2 is suspended and supported by the leading runner 3 and the runner 4.
カーテンレール1の左右両端には、移送装置5,7が取着され、その移送装置5,7にはカーテンレール1内を移動する無端状の移送用ベルトが掛装されている(図示せず)。また、カーテンレール1の右端側の移送装置5にはモーターユニット6が吊下支持され、モーターユニット6内に配設されたモーター35の駆動力によりカーテンレール1内で移送用ベルトが移動される。
Transfer devices 5 and 7 are attached to the left and right ends of the curtain rail 1, and endless transfer belts that move in the curtain rail 1 are hung on the transfer devices 5 and 7 (not shown). ). A motor unit 6 is suspended and supported by the transfer device 5 on the right end side of the curtain rail 1, and the transfer belt is moved within the curtain rail 1 by the driving force of the motor 35 disposed in the motor unit 6. .
そして、モーター35の正逆方向の回転により先頭ランナー3がカーテンレール1の一端部から他端部に向かって移動し、或いはカーテンレール1の当該他端部から当該一端部に向かって移動する。
The leading runner 3 moves from one end of the curtain rail 1 toward the other end by the rotation of the motor 35 in the forward / reverse direction, or moves from the other end of the curtain rail 1 toward the one end.
(モーターユニットの構成)
次に、移送装置5に取着されるモーターユニット6の構成を説明する。図2は、本発明による一実施形態の制御装置を収容するモーターユニットの断面図である。 (Configuration of motor unit)
Next, the configuration of themotor unit 6 attached to the transfer device 5 will be described. FIG. 2 is a cross-sectional view of a motor unit that houses a control device according to an embodiment of the present invention.
次に、移送装置5に取着されるモーターユニット6の構成を説明する。図2は、本発明による一実施形態の制御装置を収容するモーターユニットの断面図である。 (Configuration of motor unit)
Next, the configuration of the
図2に示すように、モーターユニット6は略四角筒状のモーターケース61内に、モーター35と、電磁クラッチ34と、回転検出器を構成する光センサー31、センサー基板32及びスリット板33と、制御装置36と、スイッチ基板37と、モジュラー基板38と、電源基板39等が収容されている。
As shown in FIG. 2, the motor unit 6 includes a motor 35, an electromagnetic clutch 34, an optical sensor 31 that constitutes a rotation detector, a sensor substrate 32, and a slit plate 33 in a motor case 61 having a substantially rectangular tube shape, A control device 36, a switch board 37, a modular board 38, a power supply board 39 and the like are accommodated.
スイッチ基板37は、カーテン材2を移送するために予め設定された複数の制御モードの中からいずれかのモードを設定する場合に使用される。そして、スイッチ基板37は、制御装置36と所定の配線で接続し、ユニットキャップ63に取着され、このユニットキャップ63がモーターケース61の下端に取着されている。
The switch board 37 is used when setting one of a plurality of control modes set in advance for transferring the curtain material 2. The switch board 37 is connected to the control device 36 with predetermined wiring, and is attached to the unit cap 63, and the unit cap 63 is attached to the lower end of the motor case 61.
モジュラー基板38は、外部の操作スイッチ(図示せず)を接続するためのケーブル入力端子を備える。この操作スイッチの操作に基づいて、制御装置36に搭載された制御部366に対して各種動作(例えば、通常の電動カーテンのモーター駆動で目標としている速度である目標速度に対応するモーター35の回転軸の回転速度)を設定することができる。また、操作スイッチは、有線で制御装置36の設定を行うことや、遠隔操作の無線で制御装置36の設定を行う機器として構成することができる。
The modular board 38 includes a cable input terminal for connecting an external operation switch (not shown). Based on the operation of the operation switch, various operations (for example, rotation of the motor 35 corresponding to a target speed which is a target speed by motor driving of an ordinary electric curtain) with respect to the control unit 366 mounted on the control device 36. Shaft rotation speed) can be set. In addition, the operation switch can be configured as a device that performs setting of the control device 36 by wire or that performs setting of the control device 36 by remote operation wirelessly.
電源基板39は、ケーブル41を介して外部からの交流電源を入力し、直流電源に変換する電源回路で構成され、各機能部への電源供給を行う。
The power supply board 39 is configured by a power supply circuit that inputs AC power from the outside via the cable 41 and converts the power into DC power, and supplies power to each functional unit.
スイッチ基板37、モジュラー基板38、電源基板39及び制御装置36は、それぞれのフレームで取着される。
The switch board 37, the modular board 38, the power supply board 39, and the control device 36 are attached to each frame.
モーター35の回転軸は、電磁クラッチ34を介してモーターユニット6の回転出力軸42(即ち、回転検出器のスリット板33の回転軸)に連結可能であり、この回転出力軸42はベース部材62から上方へ突出されている。回転出力軸42は、前述した無端状の移送用ベルトに噛み合うプーリー(図示せず)を回転させるよう当該プーリーに取着される。従って、このプーリーの回転に伴って移送用ベルトがカーテンレール1内を移動するように構成され、このような無端状の移送用ベルト及びプーリーは、回転出力軸42に対する回転伝達機構として機能する。
The rotation shaft of the motor 35 can be connected to the rotation output shaft 42 of the motor unit 6 (that is, the rotation shaft of the slit plate 33 of the rotation detector) via the electromagnetic clutch 34, and the rotation output shaft 42 is connected to the base member 62. It protrudes upward from. The rotation output shaft 42 is attached to the pulley so as to rotate a pulley (not shown) that meshes with the endless transfer belt described above. Accordingly, the transfer belt moves in the curtain rail 1 as the pulley rotates, and the endless transfer belt and pulley function as a rotation transmission mechanism for the rotation output shaft 42.
(制御装置の構成)
次に、モーター35、電磁クラッチ34、及び、回転検出器(光センサー31、センサー基板32及びスリット板33)、並びに、制御装置36の構成とその動作について説明する。図3は、本発明による一実施形態の制御装置36の構成例を示す図である。 (Configuration of control device)
Next, the configuration and operation of themotor 35, the electromagnetic clutch 34, the rotation detector (the optical sensor 31, the sensor substrate 32, and the slit plate 33), and the control device 36 will be described. FIG. 3 is a diagram illustrating a configuration example of the control device 36 according to an embodiment of the present invention.
次に、モーター35、電磁クラッチ34、及び、回転検出器(光センサー31、センサー基板32及びスリット板33)、並びに、制御装置36の構成とその動作について説明する。図3は、本発明による一実施形態の制御装置36の構成例を示す図である。 (Configuration of control device)
Next, the configuration and operation of the
図3に示すように、モーター35、電磁クラッチ34、及び回転検出器(光センサー31、センサー基板32及びスリット板33)は、制御装置36と接続される。回転検出器は、電磁クラッチ34の出力側回転軸に取り付けられたスリット板33と、センサー基板32に設けられた光センサー31からなり、回転するスリット板33を通過する光の列をパルス信号として捕えることができる。従って、回転検出器により回転出力軸42の回転の有無、回転方向及び回転速度を検出することができ、これにより、当該無端状の移送用ベルトの駆動距離、駆動速度及び連続する外力等を検知することができる。
As shown in FIG. 3, the motor 35, the electromagnetic clutch 34, and the rotation detector (the optical sensor 31, the sensor substrate 32, and the slit plate 33) are connected to the control device 36. The rotation detector includes a slit plate 33 attached to the output side rotation shaft of the electromagnetic clutch 34 and an optical sensor 31 provided on the sensor substrate 32, and a train of light passing through the rotating slit plate 33 is used as a pulse signal. I can catch it. Accordingly, the rotation detector can detect the presence / absence, rotation direction and rotation speed of the rotation output shaft 42, thereby detecting the driving distance, driving speed and continuous external force of the endless transfer belt. can do.
制御装置36は、有線設定信号入力部361、遠隔設定信号入力部362、モーター駆動制御部363、クラッチ駆動制御部364、回転検出信号入力部365及び制御部366を備える。
The control device 36 includes a wired setting signal input unit 361, a remote setting signal input unit 362, a motor drive control unit 363, a clutch drive control unit 364, a rotation detection signal input unit 365, and a control unit 366.
有線設定信号入力部361は、モジュラー基板38に接続する当該操作スイッチを介して、有線で、制御部366に対して各種動作(例えば、目標速度に対応するモーター35の回転軸の回転速度)を規定するための信号を入力し、制御部366に設定する。
The wired setting signal input unit 361 performs various operations (for example, the rotational speed of the rotating shaft of the motor 35 corresponding to the target speed) with respect to the control unit 366 via the operation switch connected to the modular substrate 38. A signal for defining is input and set in the control unit 366.
遠隔設定信号入力部362は、モジュラー基板38に接続する当該操作スイッチを介して、遠隔操作の無線で、制御部366に対して各種動作(例えば、目標速度に対応するモーター35の回転軸の回転速度)を規定するための信号を入力し、制御部366に設定する。
The remote setting signal input unit 362 performs various operations (for example, rotation of the rotation shaft of the motor 35 corresponding to the target speed) with respect to the control unit 366 wirelessly through the operation switch connected to the modular board 38. A signal for defining (speed) is input and set in the control unit 366.
モーター駆動制御部363は、制御部366からの制御指示に従って、モーター35の回転を駆動制御する。
The motor drive control unit 363 drives and controls the rotation of the motor 35 in accordance with a control instruction from the control unit 366.
クラッチ駆動制御部364は、制御部366からの制御指示に従って、回転出力軸42とモーター35の回転軸の接続又は開放を行う電磁クラッチ34の駆動を制御する。
The clutch drive control unit 364 controls the driving of the electromagnetic clutch 34 that connects or releases the rotation output shaft 42 and the rotation shaft of the motor 35 in accordance with a control instruction from the control unit 366.
回転検出信号入力部365は、回転出力軸42に設置した回転検出器(光センサー31、センサー基板32及びスリット板33)の信号を入力し、パルス信号として制御部366に出力する。
The rotation detection signal input unit 365 inputs a signal of a rotation detector (the optical sensor 31, the sensor substrate 32, and the slit plate 33) installed on the rotation output shaft 42, and outputs the signal to the control unit 366 as a pulse signal.
制御部366は、回転検出信号入力部365からの信号を基に、クラッチ駆動制御部364及びモーター駆動制御部363の動作を制御する。
The control unit 366 controls operations of the clutch drive control unit 364 and the motor drive control unit 363 based on the signal from the rotation detection signal input unit 365.
次に、図4を参照して、制御装置36における制御部366の一例を説明する。図4は、本発明による一実施形態の制御装置36における制御部366の一例を示すブロック図である。
Next, an example of the control unit 366 in the control device 36 will be described with reference to FIG. FIG. 4 is a block diagram illustrating an example of the control unit 366 in the control device 36 according to the embodiment of the present invention.
制御部366は、回転方向監視部3661、回転方向検出部3662、回転速度監視部3663、クラッチ接続制御部3664、及び駆動制御部3665を備える。ここで、操作者による手引き操作が為されていない状態(待機状態)からモーター駆動によるカーテンの開閉動作状態(通常動作状態)へと移行する際の制御を主に説明する。
The control unit 366 includes a rotation direction monitoring unit 3661, a rotation direction detection unit 3662, a rotation speed monitoring unit 3663, a clutch connection control unit 3664, and a drive control unit 3665. Here, the control at the time of shifting from a state in which no manual operation is performed by the operator (standby state) to a curtain opening / closing operation state (normal operation state) driven by a motor will be mainly described.
回転方向監視部3661は、回転検出信号入力部365からのパルス信号により、カーテンの手引き操作による開閉操作に応じて回転する回転出力軸42の回転の有無を監視し、回転出力軸42の回転が有る際に、そのパルス信号を回転方向検出部3662に送出する。
The rotation direction monitoring unit 3661 monitors the presence / absence of rotation of the rotation output shaft 42 that rotates according to the opening / closing operation by the curtain hand-drawn operation based on the pulse signal from the rotation detection signal input unit 365, and the rotation of the rotation output shaft 42 is detected. When there is, the pulse signal is sent to the rotation direction detection unit 3661.
回転方向検出部3662は、回転方向監視部3661を介して得られる回転出力軸42の回転に関するパルス信号から回転出力軸42の回転方向を求め、この回転方向を駆動制御部3665に通知するとともに、回転速度監視部3663に対して回転出力軸42の回転に関するパルス信号を送出する。
The rotation direction detection unit 3662 obtains the rotation direction of the rotation output shaft 42 from the pulse signal relating to the rotation of the rotation output shaft 42 obtained through the rotation direction monitoring unit 3661, notifies the drive control unit 3665 of the rotation direction, and A pulse signal related to the rotation of the rotation output shaft 42 is sent to the rotation speed monitoring unit 3663.
回転速度監視部3663は、回転出力軸42の回転に関するパルス信号から回転出力軸42の回転速度(即ち、手引き速度に対応する回転速度)を監視し、設定される所定の目標回転速度(即ち、手引き速度と比較する目標速度)との比較を行い、回転出力軸42の回転速度が当該目標回転速度より高い状態から目標回転速度以下となる際に(即ち、手引き速度が目標速度より高い状態から目標速度以下となる際に)、クラッチ接続制御部3664に対し、その旨を通知する。尚、手引き速度と目標速度の比較の際には、ジッタ の影響を考慮した判定を行うようにする。手引き速度が動き始めから目標速度以下で維持しているときは、手引き動作が維持される。ここで、目標速度とは、例えば、通常の電動カーテンのモーター駆動で目標としている速度とすることができる。
The rotation speed monitoring unit 3663 monitors the rotation speed of the rotation output shaft 42 (that is, the rotation speed corresponding to the guide speed) from the pulse signal related to the rotation of the rotation output shaft 42, and sets a predetermined target rotation speed (that is, the rotation speed). When the rotation speed of the rotation output shaft 42 is lower than the target rotation speed from the state where the rotation output shaft 42 is higher than the target rotation speed (that is, from the state where the hand pulling speed is higher than the target speed). When the speed is equal to or lower than the target speed), the clutch connection control unit 3664 is notified of this. It should be noted that when comparing the guide speed and the target speed, a determination is made in consideration of the influence of jitter. When the guide speed is maintained below the target speed from the start of movement, the guide action is maintained. Here, the target speed can be, for example, a target speed by motor driving of a normal electric curtain.
クラッチ接続制御部3664は、回転出力軸42の回転速度が当該目標回転速度以下となる旨の通知(即ち、手引き速度が目標速度以下となる旨の通知)に従って、回転出力軸42とモーター35の回転軸の接続を行うようクラッチ駆動制御部364に対して制御指示を出力するとともに、駆動制御部3665にも通知する。
The clutch connection control unit 3664 sends the rotation output shaft 42 and the motor 35 in accordance with a notification that the rotation speed of the rotation output shaft 42 is equal to or lower than the target rotation speed (that is, a notification that the hand-drawing speed is lower than the target speed). A control instruction is output to the clutch drive control unit 364 so as to connect the rotary shaft, and the drive control unit 3665 is also notified.
駆動制御部3665は、回転出力軸42とモーター35の回転軸が切り離されている状態で回転方向検出部3662から回転出力軸42の回転方向の通知を受け付けた際に、モーター駆動制御部363に対してカーテンの開閉に係る所定の初期駆動速度に対応する回転出力軸42の初期回転速度で当該回転方向に回転駆動するよう制御指示を出力するとともに、クラッチ接続制御部3664から回転出力軸42とモーター35の回転軸の接続が為された旨の通知を受け付けた際に、モーター駆動制御部363に対して当該カーテンの通常動作状態として予め定められた駆動速度に対応する回転速度で当該回転方向に回転駆動するよう制御指示を出力する。
When the drive control unit 3665 receives a notification of the rotation direction of the rotation output shaft 42 from the rotation direction detection unit 3662 in a state where the rotation output shaft 42 and the rotation shaft of the motor 35 are separated from each other, the drive control unit 3665 notifies the motor drive control unit 363. On the other hand, a control instruction is output so that the rotation output shaft 42 is driven to rotate in the rotation direction at an initial rotation speed corresponding to a predetermined initial drive speed related to opening and closing of the curtain, and the rotation output shaft 42 When the notification that the rotation axis of the motor 35 is connected is received, the rotation direction at the rotation speed corresponding to the drive speed determined in advance as the normal operation state of the curtain to the motor drive control unit 363. A control instruction is output so as to be rotated.
尚、モーター駆動制御部363は、初期駆動速度から当該カーテンの通常動作状態として予め定められた駆動速度となるまでスローアップするようにモーター35を駆動するのが好適である。
Note that the motor drive control unit 363 preferably drives the motor 35 so as to slow up from the initial drive speed to a predetermined drive speed as a normal operation state of the curtain.
ここで、モーター駆動によるカーテンの開閉動作状態(通常動作状態)から操作者による手引き操作が為されていない状態(待機状態)へと移行する際の制御については、以下のような動作を行う。
Here, the following operations are performed for the control when shifting from the opening / closing operation state (normal operation state) of the curtain driven by the motor to the state where the operator does not perform the manual operation (standby state).
まず、回転方向監視部3661は、回転出力軸42の回転に関するパルス信号をカウントし、先頭ランナー3がカーテンレール1上のいずれの位置にいるのか把握するように構成することができる。先頭ランナー3がカーテンレール1上のいずれの位置にいるのかについて、随時(例えば、装置設置時に、或いは定期的に)、キャリブレーション (較正)を行うことで、パルス信号のカウント値によりカーテンレール1上の先頭ランナー3の位置を把握し、駆動制御部3665に通知するように構成することができる。
First, the rotation direction monitoring unit 3661 can be configured to count a pulse signal related to the rotation of the rotation output shaft 42 and grasp which position on the curtain rail 1 the leading runner 3 is on. The position of the top runner 3 on the curtain rail 1 is determined at any time (for example, when the apparatus is installed or periodically) by performing calibration (calibration), so that the curtain rail 1 can be determined according to the count value of the pulse signal. The position of the top runner 3 can be grasped and notified to the drive control unit 3665.
更に、モーター駆動制御部363には、モーター35を強制的に停止するための過負荷状態を検知する機能を設け、過負荷状態の際には、モーター35を強制的に停止するとともに、制御部36 6の駆動制御部3665に通知するように構成することができる。例えば、モーター35を定電圧駆動によるフィードバック制御で動作させると、先頭ランナー3の位置がカーテンレール1上の端部に到着したときや、操作者により強制的にカーテンの移動の停止(即ち、回転出力軸42の回転の停止)が行われたとき、過負荷状態を示すモーター駆動電流が流れる。したがって、モーター駆動電流を検出し監視することで、過負荷状態を検知することができる。
Further, the motor drive control unit 363 is provided with a function of detecting an overload state for forcibly stopping the motor 35. In the overload state, the motor 35 is forcibly stopped and the control unit It can be configured to notify the drive controller 3665 of 36 6. For example, when the motor 35 is operated by feedback control by constant voltage drive, when the position of the leading runner 3 arrives at the end on the curtain rail 1 or when the movement of the curtain is forcibly stopped by the operator (ie, rotation) When the rotation of the output shaft 42 is stopped), a motor drive current indicating an overload state flows. Therefore, an overload state can be detected by detecting and monitoring the motor drive current.
したがって、駆動制御部3665は、モーター35を駆動中に、先頭ランナー3の位置がカーテンレール1上の端部付近に移動したとき、或いはモーター35を強制的に停止するための過負荷状態の旨の通知を受けたときに、モーター35の回転を停止させ、同時に、電磁クラッチ34における接続を開放するようモーター駆動制御部363及びクラッチ駆動制御部364に制御指示するように構成することができる。或いはまた、駆動制御部3665は、回転方向監視部3661からスリット板33の回転の停止(即ち、回転出力軸42の回転の停止)の通知を受け付けるように構成し、回転出力軸42の回転の停止の際にモーター35の回転を停止させ、同時に、電磁クラッチ34における接続を開放するようモーター駆動制御部363及びクラッチ駆動制御部364に制御指示するように構成することができる。
Therefore, the drive control unit 3665 indicates an overload state for forcibly stopping the motor 35 when the position of the leading runner 3 moves near the end on the curtain rail 1 while driving the motor 35. When the notification is received, the rotation of the motor 35 can be stopped, and at the same time, the motor drive control unit 363 and the clutch drive control unit 364 can be instructed to release the connection in the electromagnetic clutch 34. Alternatively, the drive control unit 3665 is configured to receive a notification of the rotation stop of the slit plate 33 (that is, the rotation stop of the rotation output shaft 42) from the rotation direction monitoring unit 3661, and the rotation output shaft 42 is rotated. It can be configured to stop the rotation of the motor 35 at the time of the stop and simultaneously instruct the motor drive control unit 363 and the clutch drive control unit 364 to release the connection in the electromagnetic clutch 34.
尚、本例の制御部366の機能をコンピュータで構成させることができる。当該コンピュータに、制御部366の機能を実現させるためのプログラムは、当該コンピュータの内部又は外部に備えられるメモリに記憶される。コンピュータに備えられる中央演算処理装置(CPU)などの制御で、制御部366の機能を実現するための処理内容が記述されたプログラムを、適宜、メモリから読み込んで、制御部366の機能に相当する処理をコンピュータに実現させることができる。尚、図4を参照して例示した制御部366の機能の一部をハードウェアで実現し、その他の部分をコンピュータで構成させることもできる。
In addition, the function of the control unit 366 of this example can be configured by a computer. A program for causing the computer to realize the function of the control unit 366 is stored in a memory provided inside or outside the computer. A program in which processing contents for realizing the function of the control unit 366 are controlled by control of a central processing unit (CPU) provided in the computer is appropriately read from the memory, and corresponds to the function of the control unit 366. Processing can be realized by a computer. Note that a part of the function of the control unit 366 illustrated with reference to FIG. 4 can be realized by hardware, and the other part can be configured by a computer.
以下、図5を参照して、制御部366の機能をコンピュータで構成させる際の処理例を説明する。図5は、本発明による一実施形態の制御装置36における制御部366の動作例を示すフローチャートである。ここで、操作者による手引き操作が為されていない状態(待機状態)からモーター駆動によるカーテンの開閉動作状態(通常動作状態)へと移行する際の制御を主に説明する。
Hereinafter, with reference to FIG. 5, an example of processing when the function of the control unit 366 is configured by a computer will be described. FIG. 5 is a flowchart illustrating an operation example of the control unit 366 in the control device 36 according to the embodiment of the present invention. Here, the control at the time of shifting from a state in which no manual operation is performed by the operator (standby state) to a curtain opening / closing operation state (normal operation state) driven by a motor will be mainly described.
(制御部の動作)
制御部366は、操作者による手引き操作が為されていない状態(待機状態)にある際(ステップS1)、回転検出信号入力部365からのパルス信号により、カーテンの手引き操作による開閉操作に応じて回転する回転出力軸42の回転の有無を監視する(ステップS2)。これにより、手引き操作の検出が可能となる。 (Operation of control unit)
Thecontrol unit 366 is in response to the opening / closing operation by the curtain hand-drawing operation by the pulse signal from the rotation detection signal input unit 365 when the hand-drawing operation by the operator is not performed (standby state) (step S1). The presence or absence of rotation of the rotating output shaft 42 is monitored (step S2). Thereby, it is possible to detect the guidance operation.
制御部366は、操作者による手引き操作が為されていない状態(待機状態)にある際(ステップS1)、回転検出信号入力部365からのパルス信号により、カーテンの手引き操作による開閉操作に応じて回転する回転出力軸42の回転の有無を監視する(ステップS2)。これにより、手引き操作の検出が可能となる。 (Operation of control unit)
The
回転出力軸42の回転が無い場合(ステップS2:No)、制御部366は、回転出力軸42の回転が有るまで監視し、手引き操作の有る際、即ち回転出力軸42とモーター35の回転軸が切り離されている状態で回転出力軸42の回転が有る際に(ステップS2:Yes)、手引き方向(即ち、回転出力軸42の回転方向に対応する)を算出する(ステップS3)。
When there is no rotation of the rotation output shaft 42 (step S2: No), the control unit 366 monitors until the rotation output shaft 42 is rotated, and when there is a manual operation, that is, the rotation shaft of the rotation output shaft 42 and the motor 35. When the rotation output shaft 42 is rotated in a state in which is disconnected (step S2: Yes), a guidance direction (that is, corresponding to the rotation direction of the rotation output shaft 42) is calculated (step S3).
続いて、制御部366は、当該手引き方向に対応する回転出力軸42の回転方向に、モーター駆動制御部363に対してカーテンの開閉に係る所定の初期駆動速度に対応する回転出力軸42の初期回転速度で回転駆動するよう制御し、これによりモーター35の回転が開始する(ステップS4)。
Subsequently, the control unit 366 initializes the rotation output shaft 42 corresponding to a predetermined initial drive speed related to opening / closing of the curtain with respect to the motor drive control unit 363 in the rotation direction of the rotation output shaft 42 corresponding to the guide direction. The motor 35 is controlled to rotate at the rotation speed, and thereby the rotation of the motor 35 is started (step S4).
更に、制御部366は、手引き速度、即ち回転出力軸42とモーター35の回転軸が切り離されている状態で回転出力軸42の回転速度を算出する(ステップS5)。
Furthermore, the control unit 366 calculates the hand speed, that is, the rotation speed of the rotation output shaft 42 in a state where the rotation output shaft 42 and the rotation shaft of the motor 35 are separated (step S5).
続いて、制御部366は、手引き速度が当該目標速度より高い状態から当該目標速度以下となるか否か、即ち回転出力軸42の回転速度が当該目標回転速度より高い状態から目標回転速度以下となるか否かを監視し(ステップS6)、手引き速度が当該目標速度より高い状態で維持する場合(ステップS6:Yes)、手引き速度が当該目標速度以下となるまで監視を続ける。一方、手引き速度が当該目標速度以下となる場合(ステップS6:No)、制御部366は、回転出力軸42とモーター35の回転軸の接続を行うようクラッチ駆動制御部364に対して制御指示を出力する(ステップS7)。
Subsequently, the control unit 366 determines whether or not the handdrawing speed is higher than the target speed from the target speed, that is, whether the rotational speed of the rotation output shaft 42 is higher than the target rotational speed and lower than the target rotational speed. Whether or not (step S6), and when the guidance speed is maintained higher than the target speed (step S6: Yes), the monitoring is continued until the guidance speed becomes equal to or lower than the target speed. On the other hand, when the guide speed is equal to or lower than the target speed (step S6: No), the control unit 366 instructs the clutch drive control unit 364 to connect the rotation output shaft 42 and the rotation shaft of the motor 35. Output (step S7).
この電磁クラッチ34の接続後、制御部366は、モーター駆動制御部363に対して当該カーテンの通常動作状態として予め定められた駆動速度に対応する回転速度で当該回転方向に回転駆動するよう制御指示を出力する(ステップS8)。
After the electromagnetic clutch 34 is connected, the control unit 366 instructs the motor drive control unit 363 to rotationally drive in the rotational direction at a rotational speed corresponding to a predetermined drive speed as a normal operation state of the curtain. Is output (step S8).
最終的に、制御部366は、前述したように、モーター35を駆動中に、先頭ランナー3の位置がカーテンレール1上の端部付近に移動したとき、又はモーター35を強制的に停止するための過負荷状態の旨の通知を受けたとき、或いはスリット板33の回転の停止(即ち、回転出力軸42の回転の停止)を検知したとき、モーター35の回転を停止させ、同時に、電磁クラッチ34における接続を開放するようモーター駆動制御部363及びクラッチ駆動制御部364に制御指示する(ステップS9)。
Finally, as described above, the controller 366 forcibly stops the motor 35 when the position of the leading runner 3 moves near the end on the curtain rail 1 while the motor 35 is being driven. When the notification of the overload state is received or when the stop of the rotation of the slit plate 33 (that is, the stop of the rotation of the rotation output shaft 42) is detected, the rotation of the motor 35 is stopped and at the same time the electromagnetic clutch The motor drive control unit 363 and the clutch drive control unit 364 are instructed to release the connection at 34 (step S9).
以上のように、本実施形態の制御装置36及びそのプログラムによれば、操作者に対して違和感を生じさせることなく、操作者の手引き速度を考慮する速度制御でスムーズなカーテンの開閉を可能とする電動カーテンを実現することができる。
As described above, according to the control device 36 and its program of the present embodiment, it is possible to smoothly open and close the curtain by speed control that takes into account the handing speed of the operator without causing the operator to feel uncomfortable. An electric curtain can be realized.
更に、本実施形態の制御装置36及びそのプログラムによる電動カーテンであれば、モーター駆動によるカーテンの開閉動作状態(通常動作状態)において、手引き方向及び手引き速度に応じてモーター35の回転方向及び回転速度を制御するため、操作者に適した所望の駆動速度でカーテンの開閉を動作させることが可能である。
Furthermore, in the case of the electric curtain according to the control device 36 and its program of the present embodiment, the rotation direction and rotation speed of the motor 35 in accordance with the drawing direction and the drawing speed in the curtain opening / closing operation state (normal operation state) driven by the motor. Therefore, the curtain can be opened and closed at a desired driving speed suitable for the operator.
更に、本実施形態の制御装置36及びそのプログラムによる電動カーテンであれば、待機状態では回転出力軸42とモーター35の回転軸は電磁クラッチ34により切り離されており、これにより手引き操作によるカーテンの開閉が行うことができる。即ち、操作者が手引き操作を行うと、制御装置36は、回転検出器(光センサー31、センサー基板32及びスリット板33)からの信号を基にその回転開始と回転方向を検出し、モーター35の回転を手引き方向に対応する回転方向に開始するが、この時点ではまだ電磁クラッチ34により回転出力軸42とモーター35の回転軸は開放されているため、手引き操作には何ら影響しない。
Furthermore, in the case of the electric curtain according to the control device 36 and its program of the present embodiment, the rotating output shaft 42 and the rotating shaft of the motor 35 are separated by the electromagnetic clutch 34 in the standby state, thereby opening and closing the curtain by hand-drawing operation. Can be done. That is, when the operator performs a hand-drawing operation, the control device 36 detects the rotation start and the rotation direction based on the signals from the rotation detector (the optical sensor 31, the sensor substrate 32, and the slit plate 33), and the motor 35 However, since the rotation output shaft 42 and the rotation shaft of the motor 35 are still opened by the electromagnetic clutch 34 at this time, there is no influence on the hand-drawing operation.
更に、本実施形態の制御装置36及びそのプログラムによる電動カーテンであれば、回転検出器(光センサー31、センサー基板32及びスリット板33)からの信号を基に算出した手引き速度と、設定可能な目標速度(例えば、通常の電動カーテンのモーター駆動で目標としている速度)を比較して、手引き速度の方が速い場合には手引き速度の監視を続け、操作者が目標速度より速い速度で引き続ける間はこの状態が続くことから、操作者が意図する動作を妨げない。
Furthermore, if it is the electric curtain by the control apparatus 36 of this embodiment and its program, the guide speed calculated based on the signal from a rotation detector (the optical sensor 31, the sensor board | substrate 32, and the slit board 33) and the setting are possible. Compare the target speed (for example, the target speed by the motor drive of a normal electric curtain). If the guide speed is faster, continue monitoring the guide speed, and the operator will continue to pull at a speed faster than the target speed. Since this state continues for a while, the operation intended by the operator is not hindered.
更に、本実施形態の制御装置36及びそのプログラムによる電動カーテンであれば、操作者が手引き操作後に、手を放すなどで手引き速度が落ち、手引き速度が目標速度と同じか遅くなったとき、電磁クラッチ34により回転出力軸42とモーター35の回転軸を接続することから、手引き速度から目標速度への速度制御が、スムーズに行われるようになる。尚、通常動作状態の駆動速度は、必ずしも当該カーテンの通常動作状態へと移行する目標速度と一致させる必要はなく、この目標速度は、待機状態から通常動作状態へ移行する閾値として用いればよいが、よりスムーズ な速度制御を実現するために、この駆動速度を当該カーテンの通常動作状態へと移行する目標速度と一致させるのが好適である。
Furthermore, in the case of the electric curtain according to the control device 36 and its program of the present embodiment, when the operator pulls the hand after the hand-drawing operation, the hand-drawing speed decreases and the hand-drawing speed becomes equal to or lower than the target speed. Since the rotation output shaft 42 and the rotation shaft of the motor 35 are connected by the clutch 34, the speed control from the guide speed to the target speed can be performed smoothly. Note that the driving speed in the normal operation state does not necessarily match the target speed at which the curtain moves to the normal operation state, and the target speed may be used as a threshold value for shifting from the standby state to the normal operation state. In order to realize smoother speed control, it is preferable to match this driving speed with the target speed at which the curtain moves to the normal operation state.
更に、本実施形態の制御装置36及びそのプログラムによる電動カーテンであれば、特許文献1の技法のような外部力の停止一定時間の経過を基準にモーター駆動を行うわけではなく、目標速度の設定に伴い、操作者の手引き操作に応じて変化し得る手引き速度を適切に検知して、操作者が意図する範疇で手引き速度を考慮した速度制御を実現することができる。
Furthermore, in the case of the electric curtain according to the control device 36 and its program of the present embodiment, the motor driving is not performed based on the lapse of a fixed time of the external force as in the technique of Patent Document 1, but the target speed is set. Accordingly, it is possible to appropriately detect the guide speed that can change in accordance with the operator's guide operation, and to realize speed control in consideration of the guide speed in the category intended by the operator.
以上、特定の実施形態の例を挙げて本発明を説明したが、本発明は前述の実施形態の例に限定されるものではなく、その技術思想を逸脱しない範囲で種々変形可能である。例えば、上述の実施形態では、片開き型の電動カーテンを例に説明したが、両開き型の電動カーテンなど他の用途にも適用することができる。
As described above, the present invention has been described with reference to examples of specific embodiments, but the present invention is not limited to the examples of the above-described embodiments, and various modifications can be made without departing from the technical idea thereof. For example, in the above-described embodiment, a single opening type electric curtain has been described as an example, but the present invention can be applied to other uses such as a double opening type electric curtain.
また、制御装置36における制御部366の動作に関して、前述の実施形態の例では、手引き速度と単一の目標速度とを比較してモーター35による速度制御を実現する例を説明したが、例えば、目標速度を別個に定め、手引き速度が第1の目標速度より高い状態から第2の目標速度以下(第1の目標速度>第2の目標速度)となるか否かで、モーター35による速度制御を実現するように構成することができる。例えば、第1の目標速度以下でカーテンを操作者によって手引き動作の開始から開閉動作させているときには操作者による手引きを優先し、手引き速度が第1の目標速度より高い状態から第2の目標速度以下(第1の目標速度>第2の目標速度)となるときにモーター35による速度制御を行うように構成することができる。これにより、手引き速度の検知時に大きなジッタが生じた場合でも、このジッタの影響を緩和させ、より安定化した駆動制御が可能となる。
In addition, regarding the operation of the control unit 366 in the control device 36, the example of the above-described embodiment has described the example in which the speed control by the motor 35 is realized by comparing the guide speed and the single target speed. The target speed is determined separately, and the speed control by the motor 35 is performed depending on whether or not the guide speed is higher than the first target speed and lower than the second target speed (first target speed> second target speed). Can be configured to be realized. For example, when the curtain is opened and closed by the operator from the start of the hand-drawing operation at a speed equal to or lower than the first target speed, priority is given to the hand-drawn by the operator, and the second target speed from the state where the hand-drawing speed is higher than the first target speed. In the following (first target speed> second target speed), the motor 35 can be configured to perform speed control. As a result, even when a large jitter occurs at the time of detecting the hand-drawing speed, the influence of this jitter can be alleviated and more stable drive control can be performed.
また、制御装置36は、有線設定信号入力部361又は遠隔設定信号入力部362を介して、制御部366に対してカーテンの開方向と閉方向とで異なる目標速度を設定するよう構成することができる。これにより、用途に応じて操作者の利便性を高めることができる。
Further, the control device 36 may be configured to set different target speeds for the opening direction and the closing direction of the curtain to the control unit 366 via the wired setting signal input unit 361 or the remote setting signal input unit 362. it can. Thereby, the convenience for the operator can be improved according to the application.
また、制御装置36は、制御部366により、モーター35を駆動中に、先頭ランナー3の位置がカーテンレール1上の端部付近に移動したとき、通常動作状態(例えば、目標速度の駆動状態)からモーター35の駆動を停止させるにあたり、スローダウンで停止するよう制御する構成とすることができる。これにより、手引き操作からモーター駆動による動作へとスムーズに引き継がれ停止するまでの一連の動作に、動的な美観を生じさせることも可能となる。
Further, when the position of the leading runner 3 moves near the end on the curtain rail 1 while the motor 35 is being driven by the control unit 366, the control device 36 is in a normal operation state (for example, a target speed driving state). Therefore, when the driving of the motor 35 is stopped, the motor 35 can be controlled to stop at a slowdown. As a result, a dynamic aesthetic appearance can be generated in a series of operations from a hand-drawing operation to a motor-driven operation that is smoothly taken over and stopped.
本発明によれば、操作者の手引き速度を考慮する速度制御でスムーズなカーテンの開閉が可能となるので、電動カーテンなどの用途に有用である。
According to the present invention, it is possible to smoothly open and close the curtain by speed control in consideration of the operator's guidance speed, which is useful for applications such as an electric curtain.
1 カーテンレール
2 カーテン材
3 先頭ランナー
4 ランナー
6 モーターユニット
31 光センサー
32 センサー基板
33 スリット板
34 電磁クラッチ
35 モーター
36 制御装置
361 有線設定信号入力部
362 遠隔設定信号入力部
363 モーター駆動制御部
364 クラッチ駆動制御部
365 回転検出信号入力部
366 制御部 DESCRIPTION OFSYMBOLS 1 Curtain rail 2 Curtain material 3 Leader runner 4 Runner 6 Motor unit 31 Optical sensor 32 Sensor board 33 Slit plate 34 Electromagnetic clutch 35 Motor 36 Control device 361 Wired setting signal input part 362 Remote setting signal input part 363 Motor drive control part 364 Clutch Drive control unit 365 Rotation detection signal input unit 366 Control unit
2 カーテン材
3 先頭ランナー
4 ランナー
6 モーターユニット
31 光センサー
32 センサー基板
33 スリット板
34 電磁クラッチ
35 モーター
36 制御装置
361 有線設定信号入力部
362 遠隔設定信号入力部
363 モーター駆動制御部
364 クラッチ駆動制御部
365 回転検出信号入力部
366 制御部 DESCRIPTION OF
Claims (5)
- 複数のランナーによってカーテンレールに吊下支持されたカーテン材の開閉についてモーターで所定の回転伝達機構を介して先頭ランナーを移動させることにより制御する、電動カーテンの制御装置であって、
前記回転伝達機構に連結する回転出力軸と前記モーターの回転軸との接続又は開放を行う電磁クラッチの駆動を制御するクラッチ駆動制御部と、
前記モーターを駆動制御するモーター駆動制御部と、
前記回転出力軸に設置した回転検出器の信号を基に前記回転出力軸の回転を監視し、前記クラッチ駆動制御部及び前記モーター駆動制御部を制御する制御部とを備え、
前記制御部は、
前記電磁クラッチの開放の状態で手引き操作によるカーテンの開閉に応じて回転する前記回転出力軸の回転の有無を監視し、該回転出力軸の回転が有る際に前記回転出力軸の回転方向及び回転速度を算出するとともに、該回転出力軸の回転方向と対応する回転方向に所定の回転速度で前記モーターの駆動を制御し、前記回転出力軸の回転速度を基に前記手引き操作による手引き速度を監視し、前記手引き速度が所定の目標速度より高い状態から該目標速度以下となる際に、前記電磁クラッチを接続し、当該カーテンの通常動作状態として予め定められた駆動速度に対応する回転速度で前記モーターの駆動を制御する機能を有することを特徴とする、電動カーテンの制御装置。 An electric curtain controller that controls the opening and closing of the curtain material suspended and supported by the curtain rail by a plurality of runners by moving the leading runner via a predetermined rotation transmission mechanism with a motor,
A clutch drive control unit for controlling driving of an electromagnetic clutch for connecting or releasing a rotation output shaft coupled to the rotation transmission mechanism and a rotation shaft of the motor;
A motor drive control unit for driving and controlling the motor;
A controller that monitors the rotation of the rotation output shaft based on a signal of a rotation detector installed on the rotation output shaft, and controls the clutch drive control unit and the motor drive control unit;
The controller is
The rotation output shaft that rotates according to the opening / closing of the curtain by a hand-drawn operation with the electromagnetic clutch opened is monitored for rotation, and the rotation output shaft rotates and rotates when the rotation output shaft rotates. Calculates the speed, controls the driving of the motor at a predetermined rotational speed in the rotational direction corresponding to the rotational direction of the rotational output shaft, and monitors the hand-drawing speed by the hand-drawing operation based on the rotational speed of the rotational output shaft When the hand-drawing speed is lower than the target speed from a state higher than a predetermined target speed, the electromagnetic clutch is connected, and the curtain is operated at a rotational speed corresponding to a driving speed that is predetermined as a normal operation state of the curtain. An electric curtain control device having a function of controlling driving of a motor. - 前記制御部は、前記駆動速度を当該カーテンの通常動作状態へと移行する前記目標速度と一致させて制御する機能を有することを特徴とする、請求項1に記載の電動カーテンの制御装置。 2. The electric curtain control device according to claim 1, wherein the control unit has a function of controlling the drive speed so as to coincide with the target speed at which the curtain moves to a normal operation state.
- 前記制御部は、前記手引き速度と単一の目標速度との比較に代えて当該目標速度を別個に定め、前記手引き速度が第1の目標速度より高い状態から第2の目標速度以下(第1の目標速度>第2の目標速度)となる際に、前記電磁クラッチを接続し、前記駆動速度に対応する回転速度で前記モーターの駆動を制御する機能を有することを特徴とする、請求項1に記載の電動カーテンの制御装置。 The control unit separately determines the target speed instead of comparing the handing speed with a single target speed, and from the state where the handing speed is higher than the first target speed to the second target speed or lower (first 2, wherein the electromagnetic clutch is connected and the drive of the motor is controlled at a rotational speed corresponding to the drive speed. The control apparatus of the electric curtain as described in 2.
- 前記制御部は、前記駆動速度から前記モーターの駆動を停止させるにあたり、スローダウンで停止するよう制御する機能を有することを特徴とする、請求項1から3のいずれか一項に記載の電動カーテンの制御装置。 The electric curtain according to any one of claims 1 to 3, wherein the control unit has a function of controlling to stop at a slow-down when stopping the driving of the motor from the driving speed. Control device.
- 複数のランナーによってカーテンレールに吊下支持されたカーテン材の開閉についてモーターで所定の回転伝達機構を介して先頭ランナーを移動させることにより制御する際に、前記回転伝達機構に連結する回転出力軸と前記モーターの回転軸との接続又は開放を行う電磁クラッチの駆動を制御するクラッチ駆動制御部と、前記モーターを駆動制御するモーター駆動制御部と、前記回転出力軸に設置した回転検出器の信号を基に前記回転出力軸の回転を監視し、前記クラッチ駆動制御部及び前記モーター駆動制御部を制御する制御部とを備える制御装置にて、前記制御部として構成するコンピュータに、
前記電磁クラッチの開放の状態で手引き操作によるカーテンの開閉に応じて回転する前記回転出力軸の回転の有無を監視するステップと、
該回転出力軸の回転が有る際に前記回転出力軸の回転方向及び回転速度を算出するとともに、該回転出力軸の回転方向と対応する回転方向に所定の回転速度で前記モーターの駆動を制御するステップと、
前記回転出力軸の回転速度を基に前記手引き操作による手引き速度を監視し、前記手引き速度が所定の目標速度より高い状態から該目標速度以下となる際に、前記電磁クラッチを接続し、当該カーテンの通常動作状態として予め定められた駆動速度に対応する回転速度で前記モーターの駆動を制御するステップと、
を実行させるためのプログラム。 A rotation output shaft coupled to the rotation transmission mechanism when controlling the opening and closing of the curtain material suspended and supported by the curtain rail by a plurality of runners by moving the leading runner via a predetermined rotation transmission mechanism with a motor; A clutch drive control unit that controls the drive of an electromagnetic clutch that connects to or releases the rotation shaft of the motor, a motor drive control unit that controls the drive of the motor, and a signal from a rotation detector installed on the rotation output shaft. A controller configured to monitor the rotation of the rotation output shaft and control the clutch drive control unit and the motor drive control unit, the computer configured as the control unit;
Monitoring the presence or absence of rotation of the rotation output shaft that rotates in response to opening and closing of the curtain by a hand-drawn operation in a state in which the electromagnetic clutch is opened;
When the rotation output shaft is rotating, the rotation direction and rotation speed of the rotation output shaft are calculated, and the driving of the motor is controlled at a predetermined rotation speed in a rotation direction corresponding to the rotation direction of the rotation output shaft. Steps,
Based on the rotational speed of the rotation output shaft, the hand-drawing speed by the hand-drawing operation is monitored, and when the hand-drawing speed becomes lower than the target speed from a state higher than a predetermined target speed, the electromagnetic clutch is connected, and the curtain Controlling the driving of the motor at a rotational speed corresponding to a predetermined driving speed as a normal operation state of
A program for running
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