WO2015149479A1 - Wheel hub polisher - Google Patents

Wheel hub polisher Download PDF

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Publication number
WO2015149479A1
WO2015149479A1 PCT/CN2014/086017 CN2014086017W WO2015149479A1 WO 2015149479 A1 WO2015149479 A1 WO 2015149479A1 CN 2014086017 W CN2014086017 W CN 2014086017W WO 2015149479 A1 WO2015149479 A1 WO 2015149479A1
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WO
WIPO (PCT)
Prior art keywords
abrasive
grinding
hub
tank
pressure
Prior art date
Application number
PCT/CN2014/086017
Other languages
French (fr)
Chinese (zh)
Inventor
黄尚进
Original Assignee
黄尚进
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 黄尚进 filed Critical 黄尚进
Publication of WO2015149479A1 publication Critical patent/WO2015149479A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/08Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
    • B24C3/10Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces for treating external surfaces
    • B24C3/12Apparatus using nozzles

Definitions

  • the invention relates to a grinding and polishing device, in particular to a wheel grinding and polishing machine.
  • the existing metal wheels, especially the aluminum alloy wheels, are formed by die-casting, and the surface of the hub has granular protrusions, which are very uneven, so the aluminum alloy hub needs to be polished before the coating process.
  • the traditional wheel surface grinding is performed by manual grinding.
  • the disadvantages are that it is time-consuming and labor-intensive, and the efficiency is extremely low.
  • it is very difficult to polish, and a slight carelessness will cause the arc surface to be excessively deformed;
  • it is manually polished it is easy to cause air pollution and affect the health of workers.
  • the appearance of the artificially polished wheel gives a visually rough and flawless appearance.
  • an object of the present invention is to provide a novel wheel grinding and polishing machine having a novel structure, which has high precision and good effect on the surface of the hub.
  • a wheel grinding and polishing machine comprising a box body and a hub rotating device disposed in the box body, a high pressure jet device, a grinding abrasive conveying device, a grinding abrasive mixer, a grinding abrasive box, a grinding tank and a grinding abrasive collecting box
  • the hub rotation device comprises a rotating motor, a transmission device and a hub rotating bracket, wherein the rotating motor drives the hub rotating bracket to rotate forward and backward through the transmission;
  • the hub rotating bracket comprises a plurality of poles, and each of the poles is provided with wear prevention
  • the sleeve and the anti-friction hub limit block are arranged on the outer side of the support rod, and the anti-wear wheel limit block is slidably disposed on the anti-wear sleeve;
  • the abrasive abrasive collection box is below the wheel swivel bracket, and the abrasive abrasive collection is performed.
  • the box communicates with the abrasive abrasive tank, the abrasive abrasive tank communicates with the grinding fluid tank, and a grinding fluid filter plate is arranged between the abrasive abrasive tank and the grinding fluid tank, the pore diameter of the grinding fluid filter plate is smaller than the abrasive diameter;
  • the high-pressure jet device comprises a high-pressure jet pump, a high-pressure main pipe, a high-pressure distributor and a plurality of high-pressure branch pipes.
  • the high-pressure jet pump is connected to the high-pressure distributor through a high-pressure main pipe, and the high-pressure distributor is connected to the abrasive-abrasive mixer through a plurality of high-pressure branch pipes;
  • the abrasive conveying device comprises a grinding abrasive pump, a grinding abrasive conveying main pipe, a grinding abrasive distributor and a plurality of abrasive abrasive conveying branch pipes, and the abrasive abrasive pump is connected to the abrasive abrasive distributor through the abrasive abrasive conveying main pipe, and the grinding liquid
  • the abrasive distributor is connected to the abrasive abrasive mixer through a plurality of abrasive abrasive delivery branches; the abrasive abrasive mixer is provided with a plurality of jet heads, each of which rotates toward the hub, and the jet head and the hub rotate The
  • the grinding chamber is provided with two abrasive abrasive conveying devices.
  • two abrasive abrasive conveying devices are generally selected.
  • an electrical control box is arranged in the box, and the electric control box is respectively connected to the high pressure jet pump, the abrasive abrasive pump and the rotating motor.
  • the front side of the box body is provided with a control display and a moving door panel
  • the moving door panel corresponds to the abrasive abrasive mixer and the hub rotating bracket
  • the moving door panel is for placing and removing the hub, and must correspond to the abrasive abrasive mixer and Between the wheel swivel brackets, that is, the processing station of the hub.
  • the number of the jet heads is between 1 (30), the number of jet heads depends on the hub size, the grinding and polishing time, and the power of the abrasive abrasive conveying device and the high pressure jet device, and the number of jet heads is 1 ( ⁇ 30) Most of the sizes of hubs are used and the power requirements for abrasive abrasive conveyors and high pressure jets are not high.
  • the wheel grinding and polishing machine grinds and throws the wheel hub through the abrasive abrasive flowing out of the high pressure, and at the same time, through the forward and reverse rotation of the wheel hub, the grinding and polishing of each face and each dead angle of the wheel hub is achieved, and the grinding and polishing is performed.
  • the abrasive abrasive in the tank is collected and reused after passing through the high-pressure jet grinding and throwing hub, which also greatly saves the production cost.
  • Figure 1 is a schematic view showing the external structure of the casing of the present invention.
  • FIG. 2 is a schematic view showing the internal structure of the box body of the present invention.
  • Figure 3 is an enlarged view of the ⁇ portion of Figure 2;
  • Figure 4 is an internal schematic view of the present invention.
  • a hub grinding and polishing machine as shown in FIG. 3 includes a box body 1 and a hub rotating device disposed in the box body 1, a high pressure jet device, a abrasive abrasive conveying device, a grinding abrasive mixer 5, and a grinding abrasive.
  • the abrasive abrasive collection box 13 is used to collect the used abrasive abrasive.
  • the abrasive abrasive passes through the abrasive abrasive collection tank 13 and flows into the abrasive abrasive tank 11, and then passes through the abrasive filtration plate 14, and only the abrasive enters the milling tank 12. Inside, at this time, only the grinding liquid is contained in the grinding liquid tank 12, and the abrasive abrasive is present in the grinding liquid abrasive box 11.
  • the two ends of the high-pressure jet device are respectively connected to the grinding fluid tank 12 and the abrasive abrasive mixer 5, and the two ends of the abrasive abrasive conveying device are respectively connected with the grinding abrasive drum 11 and the abrasive abrasive mixer 5.
  • the lower end of the abrasive abrasive mixer 5 is provided with 1 ( ⁇ 30 jet heads 51, the number of jet heads 51 depends on the size of the hub, the grinding elbow and the high-pressure jet of the abrasive abrasive conveying device 3 ⁇ 4 power, the number of jet heads .51 is preferably 10 ⁇ 30 Most sizes of hubs are used between them and the power requirements for abrasive abrasive conveyors and high pressure jets are not high.
  • the high pressure jet device comprises a high pressure jet pump 31, a high pressure main pipe 32, a high pressure distributor 33 and a plurality of high pressure branch pipes 34.
  • the high pressure jet pump 31 is connected to the high pressure distributor 33 through a high pressure main pipe 32, and the high pressure distributor 33 is passed through a plurality of high pressure branch pipes 34.
  • the abrasive abrasive mixer 5 is connected, and the high pressure jet pump 31 draws the grinding liquid from the grinding tank 12 through the high pressure main pipe 32, the high pressure distributor 33 and the plurality of high pressure branch pipes 34 to reach the grinding abrasive mixer 5, and here 2 ⁇ lMpa ⁇
  • the process formed a high pressure of 0. 2 ⁇ lMpa.
  • each abrasive abrasive conveying device comprises a grinding abrasive pump 41, a grinding abrasive conveying main pipe 42, and a grinding abrasive.
  • the distributor 43 and the plurality of abrasive abrasive delivery manifolds 44, the abrasive abrasive pump 41 is connected to the abrasive abrasive distributor 43 via the abrasive abrasive delivery main unit 42, and the abrasive abrasive distributor 43 is conveyed by a plurality of abrasive abrasive delivery branches 44
  • the abrasive abrasive mixer 5 is connected.
  • the abrasive abrasive pump 41 draws the abrasive abrasive from the abrasive abrasive tank 11.
  • the abrasive Since the abrasive is mostly made of solid particles such as gold steel sand, it needs to be mixed by the abrasive abrasive to be conveyed, and the abrasive abrasive reaches the abrasive abrasive mixer after being conveyed. 5. After being mixed with the high-pressure grinding liquid, it is emitted from the jet head 51.
  • the hub turning device includes a rotating motor 21, a transmission 22 and a hub rotating bracket 23, and the rotating motor 21 drives the hub rotating bracket 23 to rotate by the transmission 22.
  • the hub rotation bracket 23 is located below the jet head 51, and the distance between the jet head and the hub rotation bracket is proportional to the hydraulic pressure generated by the high pressure jet device, because the high pressure jet device generates a high pressure of 0.2 to 1 Mpa, so the jet head and The distance between the hub rotating brackets is preferably between 5 and 50 cm.
  • the jet head and the hub rotating bracket are not necessarily in a top-bottom relationship as long as the jetting direction of the jet head is rotated toward the hub.
  • the wheel swivel bracket 23 includes a plurality of metal strut 231, and each of the metal strut 231 is provided with a wear sleeve 232 made of plastic and a wear limiter block 233, and the wear guard sleeve 232 is sleeved on the metal pole 231.
  • the wear-resistant hub limit block 233 is slidably disposed on the wear-resistant sleeve 232.
  • the hub is fixed to the hub swivel bracket 23, and the anti-friction hub limit block 233 simply defines the position of the hub after sliding.
  • the function of the wear-resistant sleeve is to prevent the metal strut 231 of the wheel swivel bracket 23 from being washed by the abrasive abrasive, and also to prevent slippage between the hub and the metal strut 231.
  • the rotating motor 21 drives the hub to rotate forward and backward.
  • the rotation period is 2 ( ⁇ 80 rpm), which reaches the grinding and polishing of each face and every dead angle of the hub.
  • the grinding and polishing precision is high, the grinding and polishing speed is fast, and the grinding and polishing effect is good. .
  • An electrical control box 15 is disposed in the cabinet 1, and the electrical control box 15 is respectively connected to the high pressure jet pump 31, the abrasive abrasive pump 41 and the rotating motor 21, and the front side of the casing 1 is provided with a control display 16 and a moving door panel 17, the moving door panel 17 Between the abrasive abrasive mixer 5 and the hub swivel bracket 23, the door panel 17 is moved for the purpose of placing and removing the hub, and must correspond to the processing station between the abrasive abrasive mixer 5 and the hub swivel bracket 23, that is, the hub.
  • the wheel grinding and polishing machine passes the grinding abrasive flowing out of the high pressure jet to the wheel hub while grinding and throwing through the hub.
  • the abrasive abrasive collecting box 13 is located below the hub rotating bracket 23, and the abrasive abrasive collecting box 13 is used for collecting the used abrasive abrasive.
  • the abrasive abrasive is collected and reused, which also greatly saves production cost.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)

Abstract

Disclosed is a wheel hub polisher comprising a box body (1) and a wheel hub rotating apparatus, a high-pressure jet apparatus, an abrasive liquid/abrasive material delivery apparatus, an abrasive liquid/abrasive material mixer (5), an abrasive liquid/abrasive material tank (11) and an abrasive liquid tank (12) provided in the box body (1). Two ends of the high-pressure jet apparatus are respectively connected to the abrasive liquid tank (12) and the abrasive liquid/abrasive material mixer (5), and two ends of the abrasive liquid/abrasive material delivery apparatus are respectively connected to the abrasive liquid/abrasive material tank (11) and the abrasive liquid/abrasive material mixer (5). The wheel hub rotating apparatus comprises a rotating electric motor (21), a transmission device (22) and a wheel hub rotation bracket (23), the rotating electric motor (21) driving the forward and backward rotation of the wheel hub rotation bracket (23) via the transmission device (22). The abrasive liquid/abrasive material mixer (5) is provided with multiple jet heads (51), each jet head (51) facing the wheel hub rotation bracket (23). The wheel hub polisher has high precision and is effective at polishing the surface of a wheel hub.

Description

一种轮毂磨抛机 技术领域  Wheel hub grinding and polishing machine
本发明涉及一种磨抛装置, 尤其涉及一种轮毂磨抛机。  The invention relates to a grinding and polishing device, in particular to a wheel grinding and polishing machine.
背景技术  Background technique
现有的金属轮毂尤其是铝合金轮毂是通过压铸成型, 轮毂表面有颗粒状凸起, 非常不平 整, 所以铝合金轮毂在镀膜工艺之前需要进行打磨。 而传统的轮毂表面打磨是通过人工磨 抛, 其缺点在于费时费力, 效率极低, 尤其是轮毂表面的夹缝和边角上, 非常不易打磨, 稍 有不慎就会使得弧面打磨过度变形; 人工打磨时, 容易造成空气污染, 影响工人的身体健 康。 同时, 人工打磨出来的轮毂外观给人的视觉显得粗糙、 美观不足。  The existing metal wheels, especially the aluminum alloy wheels, are formed by die-casting, and the surface of the hub has granular protrusions, which are very uneven, so the aluminum alloy hub needs to be polished before the coating process. The traditional wheel surface grinding is performed by manual grinding. The disadvantages are that it is time-consuming and labor-intensive, and the efficiency is extremely low. Especially on the seams and corners of the surface of the wheel hub, it is very difficult to polish, and a slight carelessness will cause the arc surface to be excessively deformed; When it is manually polished, it is easy to cause air pollution and affect the health of workers. At the same time, the appearance of the artificially polished wheel gives a visually rough and flawless appearance.
发明内容  Summary of the invention
为了解决上述问题, 本发明的目的在于提供一种结构新颖的轮毂磨抛机, 该轮毂磨抛机 的对于轮毂表面磨抛精度高且效果好。  In order to solve the above problems, an object of the present invention is to provide a novel wheel grinding and polishing machine having a novel structure, which has high precision and good effect on the surface of the hub.
为了实现上述的目的, 本发明采用了以下的技术方案:  In order to achieve the above object, the present invention adopts the following technical solutions:
一种轮毂磨抛机, 包括箱体和设置在箱体内的轮毂转动装置、 高压射流装置、 磨液磨料 输送装置、 磨液磨料混合器、 磨液磨料箱、 磨液箱和磨液磨料收集箱; 所述的轮毂转动装置 包括转动电机、 传动装置和轮毂旋转支架, 转动电机通过传动装置带动轮毂旋转支架正反转 动; 轮毂旋转支架包括多根支杆, 每根支杆上均设有防磨套和防磨轮毂限位块, 防磨套套设 在支杆外侧, 防磨轮毂限位块滑动设置在防磨套上; 所述的磨液磨料收集箱处于轮毂旋转支 架下方, 磨液磨料收集箱与磨液磨料箱相通, 磨液磨料箱与磨液箱相通, 磨液磨料箱与磨液 箱之间设有磨液过滤板, 磨液过滤板的孔径小于磨料直径; 所述的高压射流装置的两端分别 与磨液箱、 磨液磨料混合器相连, 磨液磨料输送装置的两端分别与磨液磨料箱、 磨液磨料混 合器相连; 高压射流装置包括高压射流泵、 高压主管、 高压分配器和多根高压支管, 高压射 流泵通过高压主管与高压分配器相连, 高压分配器通过多根高压支管与磨液磨料混合器相 连; 磨液磨料输送装置均包括磨液磨料泵、 磨液磨料输送主管、 磨液磨料分配器和多根磨液 磨料输送支管, 磨液磨料泵通过磨液磨料输送主管与磨液磨料分配器相连, 磨液磨料分配器 通过多根磨液磨料输送支管与磨液磨料混合器相连; 所述的磨液磨料混合器上设有多个射流 头, 每个射流头均朝向轮毂旋转支架, 射流头与轮毂旋转支架之间的距离为 5〜50cm之间。  A wheel grinding and polishing machine, comprising a box body and a hub rotating device disposed in the box body, a high pressure jet device, a grinding abrasive conveying device, a grinding abrasive mixer, a grinding abrasive box, a grinding tank and a grinding abrasive collecting box The hub rotation device comprises a rotating motor, a transmission device and a hub rotating bracket, wherein the rotating motor drives the hub rotating bracket to rotate forward and backward through the transmission; the hub rotating bracket comprises a plurality of poles, and each of the poles is provided with wear prevention The sleeve and the anti-friction hub limit block are arranged on the outer side of the support rod, and the anti-wear wheel limit block is slidably disposed on the anti-wear sleeve; the abrasive abrasive collection box is below the wheel swivel bracket, and the abrasive abrasive collection is performed. The box communicates with the abrasive abrasive tank, the abrasive abrasive tank communicates with the grinding fluid tank, and a grinding fluid filter plate is arranged between the abrasive abrasive tank and the grinding fluid tank, the pore diameter of the grinding fluid filter plate is smaller than the abrasive diameter; the high pressure jet The two ends of the device are respectively connected with the grinding fluid tank and the abrasive abrasive mixer, and the two ends of the abrasive abrasive conveying device are respectively connected with the grinding abrasive tank and the abrasive abrasive mixer; The high-pressure jet device comprises a high-pressure jet pump, a high-pressure main pipe, a high-pressure distributor and a plurality of high-pressure branch pipes. The high-pressure jet pump is connected to the high-pressure distributor through a high-pressure main pipe, and the high-pressure distributor is connected to the abrasive-abrasive mixer through a plurality of high-pressure branch pipes; The abrasive conveying device comprises a grinding abrasive pump, a grinding abrasive conveying main pipe, a grinding abrasive distributor and a plurality of abrasive abrasive conveying branch pipes, and the abrasive abrasive pump is connected to the abrasive abrasive distributor through the abrasive abrasive conveying main pipe, and the grinding liquid The abrasive distributor is connected to the abrasive abrasive mixer through a plurality of abrasive abrasive delivery branches; the abrasive abrasive mixer is provided with a plurality of jet heads, each of which rotates toward the hub, and the jet head and the hub rotate The distance between the brackets is between 5 and 50 cm.
作为优选, 所述的箱体内设有两个磨液磨料输送装置, 为了满足轮毂的磨抛质量, 一般 选用两个磨液磨料输送装置。 作为优选, 箱体内设有电器控制箱, 电器控制箱分别与高压射流泵、 磨液磨料泵和转动 电机相连。 Preferably, the grinding chamber is provided with two abrasive abrasive conveying devices. In order to meet the grinding and polishing quality of the hub, two abrasive abrasive conveying devices are generally selected. Preferably, an electrical control box is arranged in the box, and the electric control box is respectively connected to the high pressure jet pump, the abrasive abrasive pump and the rotating motor.
作为优选, 所述的箱体前侧设有控制显示器和移动门板, 移动门板对应磨液磨料混合器 与轮毂旋转支架之间, 移动门板是为了放置和取出轮毂, 必须对应磨液磨料混合器与轮毂旋 转支架之间, 即轮毂的加工工位。  Preferably, the front side of the box body is provided with a control display and a moving door panel, and the moving door panel corresponds to the abrasive abrasive mixer and the hub rotating bracket, and the moving door panel is for placing and removing the hub, and must correspond to the abrasive abrasive mixer and Between the wheel swivel brackets, that is, the processing station of the hub.
作为优选, 所述的射流头数量在 1( 30个之间, 射流头数量取决于轮毂大小、 磨抛时间 以及磨液磨料输送装置和高压射流装置的功率, 射流头数量在 1(Γ30个之间适用绝大多数尺 寸的轮毂且对于磨液磨料输送装置和高压射流装置的功率要求不高。  Preferably, the number of the jet heads is between 1 (30), the number of jet heads depends on the hub size, the grinding and polishing time, and the power of the abrasive abrasive conveying device and the high pressure jet device, and the number of jet heads is 1 (Γ30) Most of the sizes of hubs are used and the power requirements for abrasive abrasive conveyors and high pressure jets are not high.
本发明采用上述技术方案, 该轮毂磨抛机通过高压射流出的磨液磨料对轮毂进行磨 抛, 同时通过轮毂的正反转动来达到轮毂每个面、 每一个死角的磨抛, 其磨抛精度高、 磨抛 速度快且磨抛效果好。 同时, 箱体内的磨液磨料经过高压射流磨抛轮毂之后被收集反复利 用, 也大大节约了生产成本。  The invention adopts the above technical solution, the wheel grinding and polishing machine grinds and throws the wheel hub through the abrasive abrasive flowing out of the high pressure, and at the same time, through the forward and reverse rotation of the wheel hub, the grinding and polishing of each face and each dead angle of the wheel hub is achieved, and the grinding and polishing is performed. High precision, fast grinding and polishing, and good grinding and polishing effect. At the same time, the abrasive abrasive in the tank is collected and reused after passing through the high-pressure jet grinding and throwing hub, which also greatly saves the production cost.
附图说明  DRAWINGS
图 1 为本发明的箱体外部结构示意图;  Figure 1 is a schematic view showing the external structure of the casing of the present invention;
图 2 为本发明的箱体内部结构示意图;  2 is a schematic view showing the internal structure of the box body of the present invention;
图 3 为图 2 的 Α 部放大图;  Figure 3 is an enlarged view of the Α portion of Figure 2;
图 4 为本发明的内部示意图。  Figure 4 is an internal schematic view of the present invention.
具体实施方式  detailed description
下面结合附图, 对本发明的优选实施方案作进一步详细的说明。  Preferred embodiments of the present invention will now be described in further detail with reference to the accompanying drawings.
如图 广 3 所示的一种轮毂磨抛机, 包括箱体 1 和设置在箱体 1 内的轮毂转动装置、 高压射流装置、 磨液磨料输送装置、 磨液磨料混合器 5、 磨液磨料箱 11、 磨液箱 12 和磨 液磨料收集箱 13, 磨液磨料收集箱 13 与磨液磨料箱 11 相通, 磨液磨料箱 11 与磨液箱 12 相通, 磨液磨料箱 11 与磨液箱 12 之间设有磨液过滤板 14, 磨液过滤板 14 的孔径小 于磨料直径, 一般孔径为 0. 5 mm之间, 具体需要根据磨料的颗粒大小确定。 磨液磨料收 集箱 13 用于收集使用过的磨液磨料, 磨液磨料经过磨液磨料收集箱 13 流入磨液磨料箱 11 内, 然后经过磨液过滤板 14, 只有磨液进入磨液箱 12 内, 此时磨液箱 12 内只有磨 液, 而磨液磨料箱 11 内存在磨液磨料。 高压射流装置的两端分别与磨液箱 12、 磨液磨料 混合器 5 相连, 磨液磨料输送装置的两端分别与磨液磨料箱 11、 磨液磨料混合器 5 相 连。 磨液磨料混合器 5 下端设有 1(Γ30 个射流头 51, 射流头 51 数量取决于轮毂大小、 磨抛肘间以及磨液磨料输送装置 高压射流装 ¾ 功率, 射流头 .51 数量优选在 10^30 个 之间适用绝大多数尺寸的轮毂且对于磨液磨料输送装置和高压射流装置的功率要求不高。 高压射流装置包括高压射流泵 31、 高压主管 32、 高压分配器 33 和多根高压支管 34, 高压射流泵 31 通过高压主管 32 与高压分配器 33 相连, 高压分配器 33 通过多根高 压支管 34 与磨液磨料混合器 5 相连, 高压射流泵 31 从磨液箱 12 中将磨液抽入经过高 压主管 32、 高压分配器 33 和多根高压支管 34 后到达磨液磨料混合器 5, 并且在此过程 中形成 0. 2〜lMpa 的高压。 为了需要满足轮毂的磨抛质量和效率, 箱体 1 内一般选用两个 磨液磨料输送装置, 每个磨液磨料输送装置均包括磨液磨料泵 41、 磨液磨料输送主管 42、 磨液磨料分配器 43 和多根磨液磨料输送支管 44, 磨液磨料泵 41 通过磨液磨料输送 主管 42 与磨液磨 料分配器 43 相连, 磨液磨料分配器 43 通过多根磨液磨料输送支管 44 与磨液磨料混合器 5 相连。 磨液磨料泵 41 从磨液磨料箱 11 中将磨液磨料抽入, 由于磨 料多采用金钢沙等固体颗粒, 需要磨液磨料混合才能输送, 磨液磨料经过输送后到达磨液磨 料混合器 5, 与高压后的磨液混合后从射流头 51 射出。 A hub grinding and polishing machine as shown in FIG. 3 includes a box body 1 and a hub rotating device disposed in the box body 1, a high pressure jet device, a abrasive abrasive conveying device, a grinding abrasive mixer 5, and a grinding abrasive. The tank 11, the grinding fluid tank 12 and the abrasive abrasive collecting tank 13, the abrasive abrasive collecting tank 13 communicate with the abrasive abrasive tank 11, the abrasive abrasive tank 11 communicates with the grinding fluid tank 12, the grinding abrasive tank 11 and the grinding fluid tank Between 12, there is a grinding fluid filter plate 14, the diameter of the abrasive filter plate 14 is smaller than the diameter of the abrasive, the general pore diameter is between 0. 5 mm, the specific needs to be determined according to the particle size of the abrasive. The abrasive abrasive collection box 13 is used to collect the used abrasive abrasive. The abrasive abrasive passes through the abrasive abrasive collection tank 13 and flows into the abrasive abrasive tank 11, and then passes through the abrasive filtration plate 14, and only the abrasive enters the milling tank 12. Inside, at this time, only the grinding liquid is contained in the grinding liquid tank 12, and the abrasive abrasive is present in the grinding liquid abrasive box 11. The two ends of the high-pressure jet device are respectively connected to the grinding fluid tank 12 and the abrasive abrasive mixer 5, and the two ends of the abrasive abrasive conveying device are respectively connected with the grinding abrasive drum 11 and the abrasive abrasive mixer 5. The lower end of the abrasive abrasive mixer 5 is provided with 1 (Γ30 jet heads 51, the number of jet heads 51 depends on the size of the hub, the grinding elbow and the high-pressure jet of the abrasive abrasive conveying device 3⁄4 power, the number of jet heads .51 is preferably 10 ^30 Most sizes of hubs are used between them and the power requirements for abrasive abrasive conveyors and high pressure jets are not high. The high pressure jet device comprises a high pressure jet pump 31, a high pressure main pipe 32, a high pressure distributor 33 and a plurality of high pressure branch pipes 34. The high pressure jet pump 31 is connected to the high pressure distributor 33 through a high pressure main pipe 32, and the high pressure distributor 33 is passed through a plurality of high pressure branch pipes 34. The abrasive abrasive mixer 5 is connected, and the high pressure jet pump 31 draws the grinding liquid from the grinding tank 12 through the high pressure main pipe 32, the high pressure distributor 33 and the plurality of high pressure branch pipes 34 to reach the grinding abrasive mixer 5, and here 2〜lMpa的高压。 The process formed a high pressure of 0. 2~lMpa. In order to meet the grinding and polishing quality and efficiency of the hub, two abrasive abrasive conveying devices are generally selected in the casing 1, and each abrasive abrasive conveying device comprises a grinding abrasive pump 41, a grinding abrasive conveying main pipe 42, and a grinding abrasive. The distributor 43 and the plurality of abrasive abrasive delivery manifolds 44, the abrasive abrasive pump 41 is connected to the abrasive abrasive distributor 43 via the abrasive abrasive delivery main unit 42, and the abrasive abrasive distributor 43 is conveyed by a plurality of abrasive abrasive delivery branches 44 The abrasive abrasive mixer 5 is connected. The abrasive abrasive pump 41 draws the abrasive abrasive from the abrasive abrasive tank 11. Since the abrasive is mostly made of solid particles such as gold steel sand, it needs to be mixed by the abrasive abrasive to be conveyed, and the abrasive abrasive reaches the abrasive abrasive mixer after being conveyed. 5. After being mixed with the high-pressure grinding liquid, it is emitted from the jet head 51.
轮毂转动装置包括转动电机 21、 传动装置 22 和轮毂旋转支架 23, 转动电机 21 通过 传动装置 22 带动轮毂旋转支架 23 转动。 轮毂旋转支架 23 处于射流头 51 下方, 射流头 与轮毂旋转支架之间的距离与高压射流装置的所产生的液压大小成正比, 因为高压射流装置 产生 0. 2〜lMpa 的高压, 所以射流头与轮毂旋转支架之间的距离优选在 5〜50cm之间, 当然 射流头与轮毂旋转支架之间并不一定为上下方关系, 只要射流头的喷射方向朝向轮毂旋转支 架即可。  The hub turning device includes a rotating motor 21, a transmission 22 and a hub rotating bracket 23, and the rotating motor 21 drives the hub rotating bracket 23 to rotate by the transmission 22. The hub rotation bracket 23 is located below the jet head 51, and the distance between the jet head and the hub rotation bracket is proportional to the hydraulic pressure generated by the high pressure jet device, because the high pressure jet device generates a high pressure of 0.2 to 1 Mpa, so the jet head and The distance between the hub rotating brackets is preferably between 5 and 50 cm. Of course, the jet head and the hub rotating bracket are not necessarily in a top-bottom relationship as long as the jetting direction of the jet head is rotated toward the hub.
轮毂旋转支架 23 包括多根金属支杆 231, 每根金属支杆 231 上均设有塑料制成的防 磨套 232 和防磨轮毂限位块 233, 防磨套 232 套设在金属支杆 231 外侧, 防磨轮毂限 位块 233 滑动设置在防磨套 232 上。 轮毂固定在轮毂旋转支架 23 上, 防磨轮毂限位块 233 滑动后简单限定轮毂的位置。 防磨套的作用在于: 一方面是为了防止轮毂旋转支架 23 的金属支杆 231 被磨液磨料冲刷磨损, 另一方面也防止轮毂与金属支杆 231 之间打滑。 工 作时, 转动电机 21 带动轮毂正反转动, 转动周期为 2(Γ80 转 /分, 达到轮毂每个面、 每一个死角的磨抛, 其磨抛精度高、 磨抛速度快且磨抛效果好。  The wheel swivel bracket 23 includes a plurality of metal strut 231, and each of the metal strut 231 is provided with a wear sleeve 232 made of plastic and a wear limiter block 233, and the wear guard sleeve 232 is sleeved on the metal pole 231. On the outer side, the wear-resistant hub limit block 233 is slidably disposed on the wear-resistant sleeve 232. The hub is fixed to the hub swivel bracket 23, and the anti-friction hub limit block 233 simply defines the position of the hub after sliding. The function of the wear-resistant sleeve is to prevent the metal strut 231 of the wheel swivel bracket 23 from being washed by the abrasive abrasive, and also to prevent slippage between the hub and the metal strut 231. During operation, the rotating motor 21 drives the hub to rotate forward and backward. The rotation period is 2 (Γ80 rpm), which reaches the grinding and polishing of each face and every dead angle of the hub. The grinding and polishing precision is high, the grinding and polishing speed is fast, and the grinding and polishing effect is good. .
箱体 1 内设有电器控制箱 15, 电器控制箱 15 分别与高压射流泵 31、 磨液磨料泵 41 和转动电机 21 相连, 箱体 1 前侧设有控制显示器 16 和移动门板 17, 移动门板 17 对应 磨液磨料混合器 5 与轮毂旋转支架 23 之间, 移动门板 17 是为了放置和取出轮毂, 必须 对应磨液磨料混合器 5 与轮毂旋转支架 23 之间, 即轮毂的加工工位。  An electrical control box 15 is disposed in the cabinet 1, and the electrical control box 15 is respectively connected to the high pressure jet pump 31, the abrasive abrasive pump 41 and the rotating motor 21, and the front side of the casing 1 is provided with a control display 16 and a moving door panel 17, the moving door panel 17 Between the abrasive abrasive mixer 5 and the hub swivel bracket 23, the door panel 17 is moved for the purpose of placing and removing the hub, and must correspond to the processing station between the abrasive abrasive mixer 5 and the hub swivel bracket 23, that is, the hub.
综上所述 该轮毂磨抛机通过高压射流出的磨液磨料对轮毂进 磨抛 同时通过轮毂的 正反转动来达到轮毂每个面、 每一个死角的磨抛, 其磨抛精度高、 磨抛速度快且磨抛效果 好。 同时, 磨液磨料收集箱 13 处于轮毂旋转支架 23 的下方, 磨液磨料收集箱 13 用于收 集使用过的磨液磨料, 磨液磨料经过收集后被反复利用, 也大大节约了生产成本。 In summary, the wheel grinding and polishing machine passes the grinding abrasive flowing out of the high pressure jet to the wheel hub while grinding and throwing through the hub. Positive and negative rotation to achieve grinding and polishing of each face and every dead angle of the hub, the grinding and polishing precision is high, the grinding and polishing speed is fast, and the grinding and polishing effect is good. At the same time, the abrasive abrasive collecting box 13 is located below the hub rotating bracket 23, and the abrasive abrasive collecting box 13 is used for collecting the used abrasive abrasive. The abrasive abrasive is collected and reused, which also greatly saves production cost.

Claims

权 利 要 求 书 Claim
1.一种轮毂磨抛机, 其特征在于: 包括箱体和设置在箱体内的轮毂转动装 置、 高压射流装置、 磨液磨料输送装置、 磨液磨料混合器、 磨液磨料箱、 磨液 箱和磨液磨料收集箱; 所述的轮毂转动装置包括转动电机、 传动装置和轮毂旋 转支架, 转动电机通过传动装置带动轮毂旋转支架正反转动; 轮毂旋转支架包 括多根支杆, 每根支杆上均设有防磨套和防磨轮毂限位块, 防磨套套设在支杆 外侧, 防磨轮毂限位块滑动设置在防磨套上; 所述的磨液磨料收集箱处于轮毂 旋转支架下方, 磨液磨料收集箱与磨液磨料箱相通, 磨液磨料箱与磨液箱相 通, 磨液磨料箱与磨液箱之间设有磨液过滤板, 磨液过滤板的孔径小于磨料直 径; 所述的高压射流装置的两端分别与磨液箱、 磨液磨料混合器相连, 磨液磨 料输送装置的两端分别与磨液磨料箱、 磨液磨料混合器相连; 高压射流装置包 括高压射流泵、 高压主管、 高压分配器和多根高压支管, 高压射流泵通过高压 主管与高压分配器相连, 高压分配器通过多根高压支管与磨液磨料混合器相 连; 磨液磨料输送装置均包括磨液磨料泵、 磨液磨料输送主管、 磨液磨料分配 器和多根磨液磨料输送支管, 磨液磨料泵通过磨液磨料输送主管与磨液磨料分 配器相连, 磨液磨料分配器通过多根磨液磨料输送支管与磨液磨料混合器相 连; 所述的磨液磨料混合器上设有多个射流头, 每个射流头均朝向轮毂旋转支 架, 射流头与轮毂旋转支架之间的距离为 5〜50cm 之间。 A wheel grinding and polishing machine, comprising: a box body and a hub rotating device disposed in the box body, a high pressure jet device, a abrasive abrasive conveying device, a grinding abrasive mixer, a grinding abrasive box, a grinding tank And the abrasive abrasive collecting box; the hub rotating device comprises a rotating motor, a transmission device and a hub rotating bracket, wherein the rotating motor drives the hub rotating bracket to rotate forward and backward through the transmission; the hub rotating bracket comprises a plurality of poles, each pole An anti-wear sleeve and a wear-resistant hub limit block are arranged on the upper side, the wear-resistant sleeve is arranged on the outer side of the support rod, and the anti-wear wheel limit block is slidably disposed on the wear-proof sleeve; the grinding abrasive collection box is in the wheel rotation bracket Below, the abrasive abrasive collection box is in communication with the abrasive abrasive tank, the abrasive abrasive tank is connected to the grinding fluid tank, and a grinding fluid filter plate is arranged between the abrasive abrasive tank and the grinding fluid tank, and the pore diameter of the grinding fluid filter plate is smaller than the abrasive diameter. The two ends of the high-pressure jet device are respectively connected with a grinding fluid tank and a grinding abrasive mixer, and the two ends of the abrasive abrasive conveying device are respectively connected with a grinding abrasive tank and a grinding fluid mill. The high-pressure jet device comprises a high-pressure jet pump, a high-pressure jet pump, a high-pressure distributor, and a plurality of high-pressure branch pipes. The high-pressure jet pump is connected to the high-pressure distributor through a high-pressure main pipe, and the high-pressure distributor is mixed with the abrasive abrasive through a plurality of high-pressure branch pipes. The abrasive abrasive conveying device comprises a grinding abrasive pump, a grinding abrasive conveying main pipe, a grinding abrasive distributor and a plurality of abrasive abrasive conveying branch pipes, and the abrasive abrasive pump passes the abrasive abrasive conveying main pipe and the abrasive abrasive distribution. Connected, the abrasive abrasive distributor is connected to the abrasive abrasive mixer through a plurality of abrasive abrasive delivery branches; the abrasive abrasive mixer is provided with a plurality of jet heads, each of which is rotated toward the hub. The distance between the jet head and the hub rotating bracket is between 5 and 50 cm.
2.根据权利要求 1 所述的一种轮毂磨抛机, 其特征在于: 所述的箱体内 设有两个磨液磨料输送装置。  2. A hub grinding and polishing machine according to claim 1, wherein: said cabinet body is provided with two abrasive abrasive conveying means.
3.根据权利要求 2 所述的一种轮毂磨抛机, 其特征在于: 箱体内设有电 器控制箱, 电器控制箱分别与高压射流泵、 磨液磨料泵和转动电机相连。  3. A hub grinding and polishing machine according to claim 2, wherein: an electric control box is provided in the box, and the electric control box is respectively connected to the high pressure jet pump, the abrasive abrasive pump and the rotating motor.
4.根据权利要求 3 所述的一种轮毂磨抛机, 其特征在于: 所述的箱体前 侧设有控制显示器和移动门板, 移动门板对应磨液磨料混合器与轮毂旋转支架 之间。  4. A hub grinding and polishing machine according to claim 3, wherein: the front side of the casing is provided with a control display and a moving door panel, and the movable door panel corresponds between the abrasive abrasive mixer and the hub rotating bracket.
5.根据权利要求 1 所述的一种轮毂磨抛机, 其特征在于: 所述的射流头 数量在 10〜30 个之间。  The hub grinding and polishing machine according to claim 1, wherein the number of the jet heads is between 10 and 30.
PCT/CN2014/086017 2014-04-04 2014-09-05 Wheel hub polisher WO2015149479A1 (en)

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