CN114559310B - Shaft machining and polishing detection device - Google Patents
Shaft machining and polishing detection device Download PDFInfo
- Publication number
- CN114559310B CN114559310B CN202210254948.4A CN202210254948A CN114559310B CN 114559310 B CN114559310 B CN 114559310B CN 202210254948 A CN202210254948 A CN 202210254948A CN 114559310 B CN114559310 B CN 114559310B
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- fixedly connected
- wall
- polishing
- shaft
- sleeve
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- 238000005498 polishing Methods 0.000 title claims abstract description 78
- 238000001514 detection method Methods 0.000 title claims abstract description 39
- 238000003754 machining Methods 0.000 title claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 68
- 238000007789 sealing Methods 0.000 claims description 23
- 239000007921 spray Substances 0.000 claims description 18
- 230000017525 heat dissipation Effects 0.000 claims description 5
- 238000000889 atomisation Methods 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 3
- 239000000428 dust Substances 0.000 description 11
- 238000010586 diagram Methods 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 239000003973 paint Substances 0.000 description 5
- 239000000779 smoke Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000000149 penetrating effect Effects 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241000883990 Flabellum Species 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/35—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/28—Measuring arrangements characterised by the use of mechanical techniques for measuring roughness or irregularity of surfaces
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses a shaft machining and polishing detection device, and belongs to the technical field of workpiece machining. The utility model provides a axle class processing detection device that polishes, includes the bottom plate, still includes: the processing box is arranged on the bottom plate, the machine case and the conveying mechanism is used for driving the processing box to move, the outer walls of the two sides of the processing box are respectively provided with a feed inlet, a hairbrush is arranged in the feed inlet, and a polishing mechanism used for polishing shafts is arranged on the inner wall of the top of the processing box; the first lantern ring and the water storage tank are fixedly connected to the outer wall of the processing tank; according to the invention, when the shaft is polished, the four groups of clamping plates can be driven to correspondingly extend or retract in the lantern ring III through the telescopic clamping cylinder, so that the shafts with different specifications and sizes can be clamped and limited conveniently, the flatness of the whole surface of the shaft can be detected after polishing is finished, and the protruding parts of the outer surface of the shaft can be marked in the detection process.
Description
Technical Field
The invention relates to the technical field of workpiece machining, in particular to a shaft machining polishing detection device.
Background
The shaft is the shaft which is used for connecting the main parts of the product and is used for bearing bending moment and torque in rotation work, and usually, a worker needs to polish the shaft, and then the worker can use a polishing device.
At present, the clamping and fixing structure that current axle type processing grinding device adopted is single, can not carry out the size adjustment to it according to the specification size of axle to reduced grinding device's practicality, and lack the whole surface smoothness of counter shaft and detect, lead to polishing the completion back at counter shaft surface, need artifical or equipment transport to detect it on another equipment, not only waste time and energy, and increased the cost, thereby reduced work efficiency.
Disclosure of Invention
The invention aims to solve the defects that in the prior art, a clamping and fixing structure is single and cannot be adjusted according to the specification and the size of a shaft, so that the practicability of a polishing device is reduced, and the flatness of the whole surface of the shaft is lack to be detected, so that after the surface of the shaft is polished, the shaft is required to be manually or mechanically transported to another device to be detected, time and labor are wasted, the cost is increased, and the working efficiency is reduced.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a axle class processing detection device that polishes, includes the bottom plate, still includes: the processing box is arranged on the bottom plate, the machine case and the conveying mechanism is used for driving the processing box to move, the outer walls of the two sides of the processing box are respectively provided with a feed inlet, a hairbrush is arranged in the feed inlet, and a polishing mechanism used for polishing shafts is arranged on the inner wall of the top of the processing box; the first lantern ring and the water storage tank are fixedly connected to the outer wall of the processing tank; the piston cylinder is fixedly connected to the first lantern ring; the piston disc is connected in the piston cylinder in a sliding way, and a guide rod is fixedly connected to the piston disc; the limiting sleeve is fixedly connected to the top end of the guide rod, and a universal ball is connected in a sliding manner; the water spray nozzle is fixedly connected to the inner wall of the limit sleeve; the limiting block is fixedly connected to the inner wall of the piston cylinder, and a spring is connected between the limiting block and the piston disc; the electromagnet is fixedly connected to the outer wall of the guide rod and is attached to the limiting block; one end of the conduit III is connected with the piston cylinder, the other end of the conduit III is connected with the water spray nozzle, and the piston cylinder is connected with the water storage tank through the conduit IV; the second lantern ring is rotationally connected to the chassis, and the third lantern ring is fixedly connected in the second lantern ring; the gear ring III is fixedly connected to the collar II, a plurality of groups of telescopic clamping cylinders used for clamping and limiting shafts are arranged on the collar III, and gears meshed with the gear ring and a handle used for driving the gears to rotate are arranged on the telescopic clamping cylinders.
Preferably, the telescopic clamping cylinders are equidistantly provided with four groups around the axis of the lantern ring III.
For carry out the centre gripping spacing to axle class work piece, further, flexible centre gripping section of thick bamboo include the sleeve, and with sleeve threaded connection's threaded rod, the threaded rod rotates to be connected on the lantern ring is second, sleeve sliding connection is on the lantern ring is third, be equipped with the direction subassembly that is used for carrying out spacing direction to the sleeve on the lantern ring is third, the sleeve runs through fixedly connected with grip block on the one end of lantern ring is third, handle fixed connection is on the top of threaded rod, the gear cup joints on the threaded rod.
In order to play the effect of direction to the sleeve, still further, the direction subassembly includes the slider, slider fixed connection is on the lantern ring is three, the spout has been seted up to the sleeve outer wall, slider sliding connection is in the spout.
In order to drive the processing box to move, preferably, the conveying mechanism comprises a supporting rod and a screw rod rotatably connected to the outer wall of the case, a connecting seat is connected to the screw rod in a threaded mode, the connecting seat is in sliding connection with the supporting rod, the processing box is fixedly connected with the connecting seat, and a driving part for driving the screw rod and the second lantern ring to synchronously rotate is arranged in the case.
In order to drive the screw rod and the second lantern ring to synchronously rotate, further, the driving part for driving the screw rod and the second lantern ring to synchronously rotate comprises a motor, the motor is fixedly arranged on the inner wall of the chassis, the screw rod is fixedly connected with the output end of the motor, and the output end of the motor is connected with the rotating end of the second lantern ring through a belt.
In order to play a heat dissipation effect on the driving part, a heat dissipation hole is formed in the case, and the cover plate is detachably connected to the outer wall of the case through a first mounting bolt.
For polishing shaft type work pieces, preferably, the polishing mechanism comprises an air cylinder and a polishing disc detachably connected to the output end of the air cylinder, and the air cylinder is fixedly arranged on the inner wall of the top of the processing box.
In order to facilitate the disassembly of the polishing disc, further, the polishing disc is detachably connected with the output end of the air cylinder through a second mounting bolt.
In order to carry out dust fall to the dust that produces when polishing, preferably, processing case bottom inner wall is equipped with water storage chamber, fixedly connected with water pump, processing case's both sides inner wall fixedly connected with atomizer, processing case top inner wall fixedly connected with booster pipe, rotation are connected with the pivot, be connected with pipe one on the water pump, link to each other through pipe two between water pump and the booster pipe, the booster pipe output links to each other with atomizer, pivot outer wall fixedly connected with impeller, flabellum.
In order to filter the water after dust fall, further, the processing box inner wall is pegged graft and is had the collection frame, the bottom of collecting the frame is connected with the filter screen.
In order to increase the sealing performance of the processing box, preferably, a sealing rubber strip is arranged in the feeding hole, and the sealing rubber strip is made of rubber.
In order to increase the tightness of the booster pipe, a sealing block is fixedly connected to the booster pipe, a sealing ring is arranged in the sealing block, and the sealing ring is attached to the outer wall of the rotating shaft.
Compared with the prior art, the invention provides a shaft processing and polishing detection device, which has the following beneficial effects: 1. this axle class processing detection device that polishes drives the limiting down of the slider of four groups of clamping plates that set up on the lantern ring is three through threaded rod drive sleeve and removes, and at this moment, the sleeve drives the corresponding extension or the withdrawal of four clamping plates that set up, and then can be convenient for realize carrying out the centre gripping spacing to the axle of different specification sizes.
2. This axle class processing detection device that polishes through closing the electro-magnet, after the electro-magnet outage, magnetic force disappears, and at this moment, the spring after the extension promotes the piston dish and moves down, and the piston dish passes through the guide arm and drives universal ball and move down in step for universal ball pastes with the axle outer wall mutually, thereby can reach and detect the roughness of the whole surface of counter shaft.
3. According to the shaft processing and polishing detection device, quick-drying paint in the piston cylinder is extruded through the piston disc and is conveyed into the water spray nozzle through the guide pipe III to be sprayed out, so that the protruding part of the outer surface of the shaft can be marked, and after detection is completed, the shaft penetrating into the processing box can be taken down.
4. This axle class processing detection device that polishes, the water pump is carried into the booster pipe through pipe one, the water in the pipe two extraction water storage chamber, then, and water is carried into atomizer through the output of booster pipe and is spouted in the atomizer for atomizer spouts water and forms water smoke in the middle part of processing case, and then can reach the dust fall and handle to the smoke and dust of downward movement, thereby guarantee that the environment in the factory building is clean and tidy.
Drawings
Fig. 1 is a schematic structural diagram of a polishing detection device for shaft processing according to the present invention;
fig. 2 is a schematic structural diagram II of a polishing detection device for shaft processing according to the present invention;
FIG. 3 is a schematic diagram of the internal structure of a processing box of the shaft processing and polishing detection device;
FIG. 4 is a cross-sectional view of a shaft machining and polishing detection device according to the present invention;
FIG. 5 is a cross-sectional view of a processing box of the shaft processing and polishing detection device provided by the invention;
fig. 6 is a schematic diagram of a part of a polishing detection device for shaft processing according to the present invention;
FIG. 7 is a cross-sectional view of a piston cylinder of a shaft machining and polishing detection device provided by the invention;
FIG. 8 is a schematic diagram II of a part of a polishing detection device for shaft processing according to the present invention;
fig. 9 is a schematic structural view of a telescopic clamping cylinder of a shaft processing and polishing detection device provided by the invention;
FIG. 10 is an enlarged view of the portion A in FIG. 3 of a shaft-type machining and polishing detection device according to the present invention;
fig. 11 is an enlarged view of a portion B of fig. 5 of a shaft processing and polishing detection device according to the present invention.
In the figure: 1. a bottom plate; 2. a chassis; 201. a heat radiation hole; 202. a cover plate; 203. a first mounting bolt; 3. a conveying mechanism; 301. a support rod; 302. a screw rod; 303. a connecting seat; 4. a processing box; 401. a feed inlet; 402. a sealing rubber strip; 403. a brush; 5. a water storage chamber; 501. a collection frame; 502. a filter screen; 6. a water pump; 601. a first conduit; 602. a second conduit; 603. a pressurizing pipe; 604. an atomizing nozzle; 7. a rotating shaft; 701. a fan blade; 702. an impeller; 703. a sealing block; 704. a seal ring; 8. a cylinder; 801. polishing the grinding disc; 802. a second mounting bolt; 9. a first lantern ring; 901. a piston cylinder; 902. a piston disc; 903. a guide rod; 904. a spring; 905. a limit sleeve; 906. a universal ball; 907. a third conduit; 908. a fourth conduit; 909. a water spray nozzle; 910. a water storage tank; 10. a limiting block; 1001. an electromagnet; 11. a second lantern ring; 1101. a collar III; 1102. a toothed ring; 1103. a gear; 1104. a handle; 12. a telescopic clamping cylinder; 1201. a sleeve; 1202. a threaded rod; 1203. a clamping plate; 13. a chute; 1301. a slide block; 14. a connecting block; 1401. a third mounting bolt; 15. a motor; 1501. a belt.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Example 1: referring to fig. 1-11, a shaft processing polishing detection device includes a base plate 1, and further includes: the processing box 4, the machine box 2 and the conveying mechanism 3 which are arranged on the bottom plate 1 and are used for driving the processing box 4 to move are arranged on the outer walls of the two sides of the processing box 4, a feed inlet 401 is formed in the outer walls of the two sides of the processing box 4, a hairbrush 403 is arranged in the feed inlet 401, and a polishing mechanism used for polishing shafts is arranged on the inner wall of the top of the processing box 4; the first lantern ring 9 and the water storage tank 910 are fixedly connected to the outer wall of the processing tank 4; the piston cylinder 901 is fixedly connected to the first lantern ring 9; a piston disc 902 slidably connected to the piston cylinder 901, and a guide rod 903 is fixedly connected to the piston disc 902; the limiting sleeve 905 is fixedly connected to the top end of the guide rod 903, and the universal ball 906 is slidably connected to the limiting sleeve 905; the water spray nozzle 909 is fixedly connected to the inner wall of the limit sleeve 905; the limiting block 10 is fixedly connected to the inner wall of the piston cylinder 901, and a spring 904 is connected between the limiting block 10 and the piston disc 902; electromagnet 1001, fixedly connected to the outer wall of guide rod 903, and attached to stopper 10; conduit three 907, one end of which is connected with the piston cylinder 901, the other end is connected with the water spray nozzle 909, and the piston cylinder 901 is connected with the water storage tank 910 through conduit four 908; the second lantern ring 11 is rotatably connected to the case 2, and the third lantern ring 1101 is fixedly connected in the second lantern ring 11; the third toothed ring 1102 is fixedly connected to the second collar 11, wherein the third collar 1101 is provided with a plurality of groups of telescopic clamping cylinders 12 for clamping and limiting shafts, and the telescopic clamping cylinders 12 are provided with gears 1103 engaged and connected with the third toothed ring 1102 and handles 1104 for driving the gears 1103 to rotate.
Four groups of telescopic clamping drums 12 are equidistantly arranged around the axis of the third collar 1101.
The telescopic clamping cylinder 12 comprises a sleeve 1201 and a threaded rod 1202 in threaded connection with the sleeve 1201, the threaded rod 1202 is rotationally connected to the second collar 11, the sleeve 1201 is slidingly connected to the third collar 1101, a guide assembly for limiting and guiding the sleeve 1201 is arranged on the third collar 1101, the sleeve 1201 penetrates through one end of the third collar 1101 and is fixedly connected with a clamping plate 1203, a handle 1104 is fixedly connected to the top end of the threaded rod 1202, and a gear 1103 is sleeved on the threaded rod 1202.
The guide assembly comprises a sliding block 1301, the sliding block 1301 is fixedly connected to a third lantern ring 1101, a sliding groove 13 is formed in the outer wall of the sleeve 1201, and the sliding block 1301 is slidably connected to the sliding groove 13.
The conveying mechanism 3 comprises a supporting rod 301 and a screw rod 302 rotatably connected to the outer wall of the case 2, a connecting seat 303 is connected to the screw rod 302 in a threaded mode, the connecting seat 303 is slidably connected with the supporting rod 301, the processing case 4 is fixedly connected with the connecting seat 303, and a driving part for driving the screw rod 302 and the lantern ring two 11 to synchronously rotate is arranged in the case 2.
The driving part for driving the screw rod 302 and the lantern ring II 11 to synchronously rotate comprises a motor 15, the motor 15 is fixedly arranged on the inner wall of the case 2, the screw rod 302 is fixedly connected with the output end of the motor 15, and the output end of the motor 15 is connected with the rotating end of the lantern ring II 11 through a belt 1501.
The polishing mechanism comprises an air cylinder 8 and a polishing disc 801 detachably connected to the output end of the air cylinder 8, and the air cylinder 8 is fixedly arranged on the inner wall of the top of the processing box 4.
When the polishing device is used, firstly, a shaft to be polished passes through the processing box 4 through the feed inlets 401 at the left end and the right end of the processing box 4, so that one end of the shaft is attached to the inner wall of the second lantern ring 11, then, the handle 1104 is matched with the gear 1103 to be meshed with the toothed ring 1102 to drive the threaded rod 1202 to rotate, the threaded rod 1202 drives the sleeve 1201 to drive the four groups of clamping plates 1203 to move towards one end of the axle center of the third lantern ring 1101 under the limit of the sliding block 1301 fixedly connected with the third lantern ring 1101, and then the four groups of clamping plates 1203 are propped against the outer wall of the shaft, so that the shaft can be clamped and limited, and the threaded rod 1202 drives the sleeve 1201 to drive the four groups of clamping plates 1203 to move under the limit of the sliding block 1301 fixedly connected with the third lantern ring 1101, at the moment, the sleeve 1201 drives the four groups of clamping plates 1203 to correspondingly stretch or retract, and further the shafts with different specifications and sizes can be clamped and limited conveniently;
then, starting the air cylinder 8, driving the polishing disc 801 to move downwards by the air cylinder 8, enabling the polishing disc 801 to be attached to the outer wall of the shaft, starting the motor 15, driving the screw rod 302 and the second collar 11 to rotate synchronously by the motor 15 through the belt 1501, at the moment, driving the connecting seat 303 by the screw rod 302 to drive the processing box 4 to move from left to right under the limit of the supporting rod 301, further enabling the polishing disc 801 attached to the outer wall of the shaft to polish the surface of the shaft, cleaning the scraps left on the shaft after polishing by the hairbrush 403 arranged in the feeding hole 401, and simultaneously enabling the second collar 11 to clamp and limit the shaft by the telescopic clamping cylinder 12, and further enabling the driving shaft to rotate synchronously, so that the shaft can be polished comprehensively, and the polishing effect is improved;
after finishing polishing the surface of a shaft, driving a polishing disc 801 to move upwards for resetting through an air cylinder 8, then reversing a motor 15, driving a screw rod 302 and a lantern ring II 11 to synchronously rotate through a belt 1501 by the motor 15, at the moment, driving a connecting seat 303 by the screw rod 302 to drive a processing box 4 to move from right to left under the limit of a supporting rod 301, simultaneously, synchronously rotating a shaft along with the lantern ring II 11, simultaneously, closing an electromagnet 1001, and after the electromagnet 1001 is powered off, removing magnetic force, at the moment, driving a piston disc 902 to move downwards through a stretched spring 904, driving a universal ball 906 to synchronously move downwards through a guide rod 903, enabling the universal ball 906 to be attached to the outer wall of the shaft, thereby detecting the flatness of the whole surface of the shaft, simultaneously, extracting quick-drying paint in a water storage tank 910 through a guide pipe IV 908 in the process of moving downwards, and connecting a check valve on the guide pipe IV 908, thereby storing quick-drying paint in the piston cylinder 901;
when the outer surface of the shaft protrudes and contacts with the universal ball 906, the universal ball 906 pushes the piston disc 902 to move upwards through the guide rod 903 to stretch the spring 904, at this time, the piston disc 902 extrudes quick-drying paint in the piston cylinder 901, and the quick-drying paint is conveyed into the water spray nozzle 909 through the guide pipe III 907 to be sprayed out, so that the protruding part of the outer surface of the shaft can be marked, and after detection is completed, the shaft penetrating through the processing box 4 can be taken down.
It should be noted that, the third conduit 907 is a flexible hose, so that interference is not generated when the guide rod 903 drives the stop collar 905 to move up and down;
through lantern ring two 11 outer wall fixedly connected with connecting block 14, and threaded connection has third mounting bolt 1401 on the connecting block 14, and then can carry out the centre gripping spacing back at flexible centre gripping section of thick bamboo 12 counter shaft, through rotating third mounting bolt 1401 for the top and the ring gear 1102 of third mounting bolt 1401 offset, thereby can realize spacing to ring gear 1102, and then ring gear 1102 follows synchronous rotation when preventing that lantern ring two 11 from rotating.
Example 2: referring to fig. 5 and 11, a polishing and detecting device for shaft processing includes a base plate 1, and further includes: the processing box 4, the machine box 2 and the conveying mechanism 3 which are arranged on the bottom plate 1 and are used for driving the processing box 4 to move are arranged on the outer walls of the two sides of the processing box 4, a feed inlet 401 is formed in the outer walls of the two sides of the processing box 4, a hairbrush 403 is arranged in the feed inlet 401, and a polishing mechanism used for polishing shafts is arranged on the inner wall of the top of the processing box 4; the first lantern ring 9 and the water storage tank 910 are fixedly connected to the outer wall of the processing tank 4; the piston cylinder 901 is fixedly connected to the first lantern ring 9; a piston disc 902 slidably connected to the piston cylinder 901, and a guide rod 903 is fixedly connected to the piston disc 902; the limiting sleeve 905 is fixedly connected to the top end of the guide rod 903, and the universal ball 906 is slidably connected to the limiting sleeve 905; the water spray nozzle 909 is fixedly connected to the inner wall of the limit sleeve 905; the limiting block 10 is fixedly connected to the inner wall of the piston cylinder 901, and a spring 904 is connected between the limiting block 10 and the piston disc 902; electromagnet 1001, fixedly connected to the outer wall of guide rod 903, and attached to stopper 10; conduit three 907, one end of which is connected with the piston cylinder 901, the other end is connected with the water spray nozzle 909, and the piston cylinder 901 is connected with the water storage tank 910 through conduit four 908; the second lantern ring 11 is rotatably connected to the case 2, and the third lantern ring 1101 is fixedly connected in the second lantern ring 11; the third toothed ring 1102 is fixedly connected to the second collar 11, wherein the third collar 1101 is provided with a plurality of groups of telescopic clamping cylinders 12 for clamping and limiting shafts, and the telescopic clamping cylinders 12 are provided with gears 1103 engaged and connected with the third toothed ring 1102 and handles 1104 for driving the gears 1103 to rotate.
The inner wall of the bottom of the processing box 4 is provided with a water storage cavity 5, a water pump 6 is fixedly connected, two side inner walls of the processing box 4 are fixedly connected with an atomizing nozzle 604, the inner wall of the top of the processing box 4 is fixedly connected with a booster pipe 603, a rotating shaft 7 is rotationally connected with the booster pipe, a first guide pipe 601 is connected to the water pump 6, the water pump 6 is connected with the booster pipe 603 through a second guide pipe 602, the output end of the booster pipe 603 is connected with the atomizing nozzle 604, and an impeller 702 and fan blades 701 are fixedly connected to the outer wall of the rotating shaft 7.
The inner wall of the processing box 4 is inserted with a collecting frame 501, and the bottom of the collecting frame 501 is connected with a filter screen 502.
A sealing rubber strip 402 is arranged in the feed inlet 401, and the sealing rubber strip 402 is made of rubber.
When the shaft is machined and polished, the water pump 6 is started, the water pump 6 pumps water in the water storage cavity 5 through the first guide pipe 601 and the second guide pipe 602 and is conveyed into the pressurizing pipe 603, so that water flow passing through the pressurizing pipe 603 impacts the impeller 702 to drive the rotating shaft 7 to rotate, the rotating shaft 7 drives the fan blades 701 to synchronously rotate, and then the rotating fan blades 701 can blow smoke dust generated during polishing to move downwards, meanwhile, the water is conveyed into the atomizing nozzle 604 through the output end of the pressurizing pipe 603 and is sprayed out, the atomizing nozzle 604 sprays water to form water mist in the middle of the machining box 4, dust settling treatment can be achieved on the smoke dust moving downwards, the sewage after dust settling treatment falls into the collecting frame 501, the dust in the sewage can be filtered and blocked through the filter screen 502, and then the water flows back to the water storage cavity 5 through the filter screen 502 for recycling, and accordingly waste of water resources is reduced.
It should be noted that, because the collecting frame 501 is inserted in the processing box 4, the staff can conveniently extract the collecting frame 501 from the processing box 4 to clean the scraps collected by the collecting frame 501, and the sealing rubber strips 402 made of rubber materials are attached to the outer wall of the shaft in the polishing process of the shaft, so that the tightness of the feeding holes 401 at two ends of the processing box 4 can be improved, and the smoke dust generated during polishing is prevented from leaking out through the feeding holes 401.
Example 3: referring to fig. 11, a shaft processing polishing detection device includes a base plate 1, and further includes: the processing box 4, the machine box 2 and the conveying mechanism 3 which are arranged on the bottom plate 1 and are used for driving the processing box 4 to move are arranged on the outer walls of the two sides of the processing box 4, a feed inlet 401 is formed in the outer walls of the two sides of the processing box 4, a hairbrush 403 is arranged in the feed inlet 401, and a polishing mechanism used for polishing shafts is arranged on the inner wall of the top of the processing box 4; the first lantern ring 9 and the water storage tank 910 are fixedly connected to the outer wall of the processing tank 4; the piston cylinder 901 is fixedly connected to the first lantern ring 9; a piston disc 902 slidably connected to the piston cylinder 901, and a guide rod 903 is fixedly connected to the piston disc 902; the limiting sleeve 905 is fixedly connected to the top end of the guide rod 903, and the universal ball 906 is slidably connected to the limiting sleeve 905; the water spray nozzle 909 is fixedly connected to the inner wall of the limit sleeve 905; the limiting block 10 is fixedly connected to the inner wall of the piston cylinder 901, and a spring 904 is connected between the limiting block 10 and the piston disc 902; electromagnet 1001, fixedly connected to the outer wall of guide rod 903, and attached to stopper 10; conduit three 907, one end of which is connected with the piston cylinder 901, the other end is connected with the water spray nozzle 909, and the piston cylinder 901 is connected with the water storage tank 910 through conduit four 908; the second lantern ring 11 is rotatably connected to the case 2, and the third lantern ring 1101 is fixedly connected in the second lantern ring 11; the third toothed ring 1102 is fixedly connected to the second collar 11, wherein the third collar 1101 is provided with a plurality of groups of telescopic clamping cylinders 12 for clamping and limiting shafts, and the telescopic clamping cylinders 12 are provided with gears 1103 engaged and connected with the third toothed ring 1102 and handles 1104 for driving the gears 1103 to rotate.
A sealing block 703 is fixedly connected to the pressurizing pipe 603, a sealing ring 704 is arranged in the sealing block 703, and the sealing ring 704 is attached to the outer wall of the rotating shaft 7; when the water flow passes through the booster 603 and drives the rotating shaft 7 to rotate through the impeller II 702, the sealing block 703 and the sealing ring 704 are attached to the outer wall of the rotating shaft 7, so that the tightness of the booster 603 can be improved, and the water flow is prevented from leaking when passing through the booster 603.
Example 4: referring to fig. 5 and 10, a polishing and detecting device for shaft processing includes a base plate 1, and further includes: the processing box 4, the machine box 2 and the conveying mechanism 3 which are arranged on the bottom plate 1 and are used for driving the processing box 4 to move are arranged on the outer walls of the two sides of the processing box 4, a feed inlet 401 is formed in the outer walls of the two sides of the processing box 4, a hairbrush 403 is arranged in the feed inlet 401, and a polishing mechanism used for polishing shafts is arranged on the inner wall of the top of the processing box 4; the first lantern ring 9 and the water storage tank 910 are fixedly connected to the outer wall of the processing tank 4; the piston cylinder 901 is fixedly connected to the first lantern ring 9; a piston disc 902 slidably connected to the piston cylinder 901, and a guide rod 903 is fixedly connected to the piston disc 902; the limiting sleeve 905 is fixedly connected to the top end of the guide rod 903, and the universal ball 906 is slidably connected to the limiting sleeve 905; the water spray nozzle 909 is fixedly connected to the inner wall of the limit sleeve 905; the limiting block 10 is fixedly connected to the inner wall of the piston cylinder 901, and a spring 904 is connected between the limiting block 10 and the piston disc 902; electromagnet 1001, fixedly connected to the outer wall of guide rod 903, and attached to stopper 10; conduit three 907, one end of which is connected with the piston cylinder 901, the other end is connected with the water spray nozzle 909, and the piston cylinder 901 is connected with the water storage tank 910 through conduit four 908; the second lantern ring 11 is rotatably connected to the case 2, and the third lantern ring 1101 is fixedly connected in the second lantern ring 11; the third toothed ring 1102 is fixedly connected to the second collar 11, wherein the third collar 1101 is provided with a plurality of groups of telescopic clamping cylinders 12 for clamping and limiting shafts, and the telescopic clamping cylinders 12 are provided with gears 1103 engaged and connected with the third toothed ring 1102 and handles 1104 for driving the gears 1103 to rotate.
The polishing disc 801 is detachably connected with the output end of the air cylinder 8 through a second mounting bolt 802; when the polishing disc 801 is seriously damaged and needs to be replaced, the polishing disc 801 can be conveniently disassembled and replaced quickly through the second mounting bolts 802, and then the polishing disc 801 is assembled quickly.
Example 5: referring to fig. 2 and 3, a shaft processing and polishing detection device includes a bottom plate 1, and further includes: the processing box 4, the machine box 2 and the conveying mechanism 3 which are arranged on the bottom plate 1 and are used for driving the processing box 4 to move are arranged on the outer walls of the two sides of the processing box 4, a feed inlet 401 is formed in the outer walls of the two sides of the processing box 4, a hairbrush 403 is arranged in the feed inlet 401, and a polishing mechanism used for polishing shafts is arranged on the inner wall of the top of the processing box 4; the first lantern ring 9 and the water storage tank 910 are fixedly connected to the outer wall of the processing tank 4; the piston cylinder 901 is fixedly connected to the first lantern ring 9; a piston disc 902 slidably connected to the piston cylinder 901, and a guide rod 903 is fixedly connected to the piston disc 902; the limiting sleeve 905 is fixedly connected to the top end of the guide rod 903, and the universal ball 906 is slidably connected to the limiting sleeve 905; the water spray nozzle 909 is fixedly connected to the inner wall of the limit sleeve 905; the limiting block 10 is fixedly connected to the inner wall of the piston cylinder 901, and a spring 904 is connected between the limiting block 10 and the piston disc 902; electromagnet 1001, fixedly connected to the outer wall of guide rod 903, and attached to stopper 10; conduit three 907, one end of which is connected with the piston cylinder 901, the other end is connected with the water spray nozzle 909, and the piston cylinder 901 is connected with the water storage tank 910 through conduit four 908; the second lantern ring 11 is rotatably connected to the case 2, and the third lantern ring 1101 is fixedly connected in the second lantern ring 11; the third toothed ring 1102 is fixedly connected to the second collar 11, wherein the third collar 1101 is provided with a plurality of groups of telescopic clamping cylinders 12 for clamping and limiting shafts, and the telescopic clamping cylinders 12 are provided with gears 1103 engaged and connected with the third toothed ring 1102 and handles 1104 for driving the gears 1103 to rotate.
The case 2 is provided with a heat radiation hole 201, and the outer wall of the case 2 is detachably connected with a cover plate 202 through a first mounting bolt 203; when the driving part in the case 2 needs to be repaired or maintained, the cover plate 202 covered on the outer wall of the case 2 is convenient to detach through the first mounting bolt 203, so that a worker is convenient to repair or maintain the driving part, and the driving part is provided with the heat dissipation holes 201 penetrating through the inner wall of the case 2 through the outer wall of the case 2 during operation, and then the heat dissipation effect can be provided for the driving part.
According to the invention, when the shaft is polished, the four groups of clamping plates 1203 can be driven to correspondingly extend or retract in the third ring 1101 through the telescopic clamping cylinder 12, so that the shafts with different specifications and sizes can be clamped and limited conveniently, the flatness of the whole surface of the shaft can be detected after polishing is finished, and the protruding parts of the outer surface of the shaft can be marked in the detection process.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (10)
1. The utility model provides a axle class processing detection device that polishes, includes bottom plate (1), its characterized in that still includes:
the processing box (4), the machine box (2) and the conveying mechanism (3) which are arranged on the bottom plate (1) and used for driving the processing box (4) to move are arranged, the outer walls of the two sides of the processing box (4) are respectively provided with a feed inlet (401), a hairbrush (403) is arranged in the feed inlet (401),
wherein, the inner wall of the top of the processing box (4) is provided with a polishing mechanism for polishing shafts;
the first lantern ring (9) and the water storage tank (910) are fixedly connected to the outer wall of the processing box (4);
the piston cylinder (901) is fixedly connected to the first lantern ring (9);
the piston disc (902) is connected in the piston cylinder (901) in a sliding way, and a guide rod (903) is fixedly connected to the piston disc (902);
the limiting sleeve (905) is fixedly connected to the top end of the guide rod (903), and a universal ball (906) is connected in a sliding manner to the limiting sleeve (905);
the water spray nozzle (909) is fixedly connected to the inner wall of the limit sleeve (905);
the limiting block (10) is fixedly connected to the inner wall of the piston cylinder (901), and a spring (904) is connected between the limiting block (10) and the piston disc (902);
the electromagnet (1001) is fixedly connected to the outer wall of the guide rod (903) and is attached to the limiting block (10);
a conduit III (907), one end of which is connected with the piston cylinder (901), and the other end of which is connected with the water spray nozzle (909), wherein the piston cylinder (901) is connected with the water storage tank (910) through a conduit IV (908);
the second lantern ring (11) is rotationally connected to the chassis (2), and the third lantern ring (1101) is fixedly connected in the second lantern ring (11);
a third toothed ring (1102) fixedly connected to the second lantern ring (11),
the three lantern rings (1101) are provided with a plurality of groups of telescopic clamping cylinders (12) for clamping and limiting shafts, and the telescopic clamping cylinders (12) are provided with gears (1103) which are meshed with the toothed rings (1102) and handles (1104) for driving the gears (1103) to rotate;
the telescopic clamping cylinder (12) comprises a sleeve (1201) and a threaded rod (1202) in threaded connection with the sleeve (1201), the threaded rod (1202) is rotationally connected to a sleeve ring II (11), the sleeve (1201) is slidably connected to a sleeve ring III (1101), a guide assembly used for limiting and guiding the sleeve (1201) is arranged on the sleeve ring III (1101), the sleeve (1201) penetrates through a clamping plate (1203) fixedly connected to one end of the sleeve ring III (1101), the handle (1104) is fixedly connected to the top end of the threaded rod (1202), the gear (1103) is sleeved on the threaded rod (1202), the guide assembly comprises a sliding block (1301), the sliding block (1301) is fixedly connected to the sleeve ring III (1101), a sliding groove (13) is formed in the outer wall of the sleeve (1201), and the sliding block (1301) is slidably connected to the sliding groove (13).
2. The shaft machining polishing detection device according to claim 1, wherein four groups of telescopic clamping cylinders (12) are equidistantly arranged around the axis of a third collar (1101).
3. The shaft machining polishing detection device according to claim 1, wherein the conveying mechanism (3) comprises a supporting rod (301) and a screw rod (302) rotatably connected to the outer wall of the machine case (2), a connecting seat (303) is connected to the screw rod (302) in a threaded mode, the connecting seat (303) is slidably connected with the supporting rod (301), the machining box (4) is fixedly connected with the connecting seat (303), and a driving part for driving the screw rod (302) and the second lantern ring (11) to synchronously rotate is arranged in the machine case (2).
4. The shaft machining polishing detection device according to claim 3, wherein the driving part for driving the screw rod (302) and the second lantern ring (11) to synchronously rotate comprises a motor (15), the motor (15) is fixedly arranged on the inner wall of the chassis (2), the screw rod (302) is fixedly connected with the output end of the motor (15), and the output end of the motor (15) is connected with the rotating end of the second lantern ring (11) through a belt (1501).
5. A shaft processing polishing detection device according to claim 3, characterized in that the chassis (2) is provided with a heat dissipation hole (201), and the outer wall of the chassis (2) is detachably connected with a cover plate (202) through a first mounting bolt (203).
6. The shaft machining polishing detection device according to claim 1, wherein the polishing mechanism comprises a cylinder (8) and a polishing disc (801) detachably connected to the output end of the cylinder (8), and the cylinder (8) is fixedly mounted on the top inner wall of the machining box (4).
7. The shaft machining polishing detection device according to claim 6, wherein the polishing disc (801) is detachably connected with the output end of the air cylinder (8) through a second mounting bolt (802).
8. The shaft machining polishing detection device according to claim 1, wherein a water storage cavity (5) and a water pump (6) are arranged on the inner wall of the bottom of the machining box (4), an atomization nozzle (604) is fixedly connected to the inner walls of the two sides of the machining box (4), a pressurizing pipe (603) is fixedly connected to the inner wall of the top of the machining box (4), a rotating shaft (7) is rotatably connected to the inner wall of the top of the machining box, a first guide pipe (601) is connected to the water pump (6), the water pump (6) is connected with the pressurizing pipe (603) through a second guide pipe (602), the output end of the pressurizing pipe (603) is connected with the atomization nozzle (604), an impeller (702) and fan blades (701) are fixedly connected to the outer wall of the rotating shaft (7), a sealing ring (704) is arranged in the sealing block (703), and the sealing ring (704) is attached to the outer wall of the rotating shaft (7).
9. The shaft machining polishing detection device according to claim 8, wherein a collecting frame (501) is inserted into the inner wall of the machining box (4), and a filter screen (502) is connected to the bottom of the collecting frame (501).
10. The shaft machining polishing detection device according to claim 1, wherein a sealing rubber strip (402) is arranged in the feeding hole (401), and the sealing rubber strip (402) is made of rubber.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210254948.4A CN114559310B (en) | 2022-03-16 | 2022-03-16 | Shaft machining and polishing detection device |
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| CN202210254948.4A CN114559310B (en) | 2022-03-16 | 2022-03-16 | Shaft machining and polishing detection device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115213748B (en) * | 2022-08-25 | 2023-09-01 | 芜湖中科飞机制造有限公司 | State shaft polishing and collecting device for aero-engine |
| CN115284110A (en) * | 2022-09-28 | 2022-11-04 | 盐城市大丰华瑞精工机械有限公司 | Processing equipment for split-type and group-replaceable valve rod |
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